DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel Structure

PROJECT : CFPP 2 X 1000 MW CENTRAL JAVA Batang - Pekalongan Central Java

OWNER : PT. BHIMASENA POWER INDONESIA

CONTRACTOR : JURONG ENGINEERING LIMITED

REVISION DESCRIPTION PRPD. BY. CHKD. BY. APPD. BY. DATE

PT. JURONG ENGINEERING LESTARI

Maspion Plaza 10th Floor
Jalan Gunung Sahari Raya Kavling 18,
Jakarta 14420, Indonesia
Phone :62-21-64701178
Email: info@ptjel.com
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel Structure

1 GENERAL
1 Outline of Structure :
Project : CFPP 2 X 1000 MW CENTRAL JAVA Batang - Pekalongan Central Java
Client : PT. BHIMASENA POWER INDONESIA
Location : Batang Pekalongan - Central Java
Equipment : : Lifitng Lug For Erection Steel Structure

2 APPLICABLE SPESIFICATION, CODES AND STANDARDS

2.1 Project Specification
This report cover the structure analysis and design calcualtion for lifting lug structure
A. Lifting lug to support all erection steel structure all area project, with the load
is varianted
B. Unit of Measurement in metric units, applied software in this calculation sheet are
are Autodesk Inventor 2017

2.2 Code and Standard

ASME BTH-1-2008 : Design of Below the Hook Lifting Devices
ASTM A36/A36M : Standard Specification for Carbon Structure Steel
BS5950-1 (2000) : Structural use of steelwork in building

2.3 Mechanical Properties Lifting Lug (ASTM A36 STEEL)

Tensile Strength, Ultimate : 400-550 MPa
Tensile Strength, Yield : 250 MPa
Elongation at Break : 20 %
23 %
Modulus of Elasticity : 200 GPa
Compressive Yield Strenght : 152 MPa
Bulk Modulus : 140 GPa
Possions Ratio : 0.26
Shear Modulus : 79.3 GPa

2.4 Bolt
Bolt and Nut (Grade 8.8) (*Attachment Mechanical Properties)

2.5 Shackle *Crosby Standards (*Attachment Mechanical Properties)

gan Central Java
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel Structure

1 Lifting Lug TYPE_CE-1 : 5 Tonne Cap

Qty : 2 Pcs
2 Lifting Lug TYPE_CE-2 : 5 Tonne Cap
Qty : 2 Pcs
3 Lifting Lug TYPE_CE-3 : 5 Tonne Cap
Qty : 2 Pcs
4 Lifting Lug TYPE_CE-4 : 5 Tonne Cap
Qty : 2 Pcs
5 Lifting Lug TYPE_CE-5 : 5 Tonne Cap
Qty : 2 Pcs
12 Lifting Lug TYPE_CE-5 : 5 Tonne Cap
Qty : 2 Pcs

A. Load
a. Load Material : 5000 kg
Gravity force : 9.8 m/s2
Safety Load Factor : 1.2 * Include Wind Load Factor
Total Load : 58800 N

B. Analysis Report
note : (Summary report for lifting lug TYPE; CE-1; CE-2; CE-3; CE-4; CE-5; CE-12)
1 Reaction force and moment on constraints

2 Summary Report
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel Structure

C. Picture

Von Mises Stress Displacement

Safety factor requirment 1.2 Std

SF Analysis (Min) : Ys/vms ### Ok

Safety factor
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel Structure

 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure

6 Lifting Lug TYPE_CE-6 : 16 Tonne Cap

Qty : 2 Pcs

A Load
a. Load Material : 16000 kg
Gravity Force : 9.8 m/s2
Safety Load Factor : 1.2 * Include Wind Load Factor
Total Load : 188160 N

B Analysis Report
note : (Summary report for lifting lug TYPE_CE-6
1 Reaction force and moment on constraints

2 Summary Report
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure

C Picture

Von Mises Stress Displacement

Safety factor requirment 1.2 Std

SF Analysis (Min) : Ys/vms ### Ok

Safety factor
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure

7 Lifting Lug TYPE_CE-7 : 20 Tonne Cap

Qty : 2 Pcs
8 Lifting Lug TYPE_CE-8 : 20 Tonne Cap
Qty : 2 Pcs

A Load
a. Load Material : 20000 kg
Gravity : 9.8 m/s2
Safety Load Factor : 1.2 * Include Wind Load Factor
Total Load : 235200 N
B Analysis Report
note : (Summary report for lifting lug TYPE_CE-7, TYPE_CE-8
1 Reaction force and moment on constraints

2 Summary Report
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure

C Picture

Von Mises Stress Displacement

Safety factor requirment 1.2 Std

SF Analysis (Min) : Ys/vms ### Ok

Safety Factor
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure

9 Lifting Lug TYPE_CE-9 : 25 Tonne Cap

Qty : 2 Pcs
10 Lifting Lug TYPE_CE-10 : 25 Tonne Cap
Qty : 2 Pcs

A Load
a. Load Material : 25000 kg
Gravity : 9.8 m/s2
Safety Load Factor : 1.2 * Include Wind Load Factor
Total Load : 294000 N

B Analysis Report
note : (Summary report for lifting lug TYPE_CE-9, TYPE_CE-10
1 Reaction force and moment on constraints

2 Summary Report
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure

C Picture

Von Mises Stress Displacement

Safety factor requirment 1.2 Std

SF Analysis (Min) : Ys/vms ### Ok

Safety Factor
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure

11 Lifting Lug TYPE_CE-11 : 40 Tonne Cap

Qty : 2 Pcs

A Load
a. Load Material : 40000 kg
Gravity : 9.8 m/s2
Safety Load Factor : 1.2 * Include Wind factor
Total Load : 470400 N
B Analysis Report
note : (Summary report for lifting lug TYPE_CE-11
1 Reaction force and moment on constraints

2 Summary Report
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure

C Picture

Von Mises Stress Displacement

Safety factor requirment 1.2 Std

SF Analysis (Min) : Ys/vms ### Ok

Safety Factor
 DESIGN DOCUMENT FOR

Analysis Calculation Lifting Lug for Erection Steel

Structure