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A
Such analysis is supported by other researchers who
IJR
C have observed that noise propensity reduces as the pad
R
wears [4].
TRAILING ABUTMENT
I{ IJR EXPERIMENTAL INVESTIGATION OF IMPOSED
N
a OFFSET CENTRE OF PRESSURE
Bracket Mounting
CALLIPER ~FINGER Plane - ----..
- OFFSET
offset --.,..~,!
I
Figure 2 - Offset/ Noise Magnitude (Leq(tot) Analysis of this variable offset and the sprag angle
for a Range of Temperatures (friction angle), shows that the offset coincides
approximately with the line of resultant force between
the induced center of pressure and the intersection
between the piston centerline at the carrier mounting
plane as indicated in Figures 4 and 5.
203
In this instance interface coefficient of friction (3) was
around 0.7.
The distance from the disc face to the caliper mounting Figure 7 - General view of commercial disc brake
bracket face is 37.5mm. This is mounted to an adaptor showing 'mounting bracket.
26mm thick as shown in Figure 7.
204
When the chamfer reduced to 6mm, through natural
wear, the noise returned but when the chamfer of 10mm
was re-established the noise was again eradicated.
Table 2 - Results of inducing trailing center of pressure
by leading edge chamfer.
205
ANALYSIS AND RESULTS vertical force (J.1 J.12 R) will change direction as the pad
end reverses direction.
ANALYSIS
In this case the system is not balanced and hence N
In a practical situation there will be an interaction is not equal to R and the relationship between the two
between frictional effects (forces) at the pad may be determined by resolving forces vertically to give,
abutment/caliper interface with the geometric features of R=N1l1l2 R
the brake pad when it is in equilibrium. A measure of the
relationships involved for the different types of abutment or
may be established and compared if it is assumed that
the various forces acting on the pad are coplanar as
shown in the brake caliper in Figure 14 and the free- Furthermore by taking moments about the abutment,
body diagrams of the abutment arrangement in Figure equilibrium will be attained if:
15.
IlRt + Na = Rb
that is
or
N
b = a- + III
R
giving
b = a (1 Ii li2 ) + Ii I
Or
Offset =71.66+ 28.57112 -63.49 - 5
a N d
<4------+/ ~
I Offset =3.17 + 28.57 112
giving
li2 = 0.254 maximum if offset = 10.43mm
b I
14----~~1 R ! This is a realistic value for the pad/abutment finger
c I interface friction coefficient.
I
Figure 15 - Free body diagram of trailing abutment pad A stability envelope may be plotted for the varying
characteristics as shown in Figure 16. This indicates a
If the pad end tends to move in a vertical plane it will low 112 would tend towards a more stable system.
iv f r equat t th fric i n f rca x frioti n
twe n pad and carrier finger (J.12). This
206
3D Diagram of piston offset stability envelope
MEASURED RESULTS
!
leads to high temperature
banding on the disc.
60 lUl
207
reduced. During pressure application, the center of
Dynamic ".havior of pre-.re centroid
er---~---'----~---r-------------.
pressure moves between -11 ,1 mm and +6,3 mm as
shown in Figure 19. This benchmark may be used to plot
6
an instability diagram as shown in Figure 20 with an
assumed J.12 = 0.3 and known pad friction level of 0.45.
Tr llilfng sklo
Additional envelopes for pad friction 0.35 and 0.45 are
included to indicate sensitivity to friction level changes. It
generally stays in the "spragging instability" area and as
a consequence the brake generates noise. The
spragging instability area for (J.I ; J.l2) = (0,45 ; 0,3) gives
3 between -13,3 mm and +6,2 mm. Measured tangential
pressure centroid seems to let the system stay in the
spragging instability region (based on static model).
2 3 5 6 7 CONCLUSIONS
P.-... [berwt
ACKNOWLEDGMENTS
Figure 21 - General test rig arrangement to control the
pressure map of a 12 piston opposed type caliper (6 out- The authors would like to thank Bosch Braking Systems
board and 6 in-board. for their permission to release and publish this material
and for providing much of the experimental data.
The basic arrangement showing the caliper, and 4
master cylinders controlling the pressure map are shown
in Figure 21 and the pressure gauges and control panel
in Figure 22. The Initial results shown noise may be
readily generated with a leading center of pressure and
nois prop 11 ity reduc d w ith a til' iling c ents1 of
pressure
209
REFERENCES Thierry Pasquet
Bosch Braking Systems
1. Fieldhouse J.D. and Newcomb T.P. "The CS-ENSIENV1
Techniques of Double Pulsed Holographic Director NVH
Interferometry Applied to the Problems of Noisy Disc 126, rue de Stalingrad
brakes" - Vibration and Noise '95 pp 453-457. An 93700 Draney
international conference on vibration and noise. April France
1995, Venice, Italy. Telephone 33.1.43.11.65.90
2. Spurr R.T. "Brake Squeal" Paper No. C95n1, Fax 33.1.43.11.54.65
Symposium on Vibration and Noise in Motor PC Fax 33.1.43.11.16.05
Vehicles, IMechE 1971 pp 13-16. Email Thierrv.Pasguet@fr.bosch.com
3. Fieldhouse JD "A Study of the Interface Pressure
Distribution Between Pad and Rotor, the Coefficient NOMENCLAlURE
of Friction and Caliper Mounting Geometry with
Regard to Brake Noise" Brakes 2000 International N =the force exerted by the piston.
Conference on Automotive Braking. Leeds July 10 - R = reaction between pad and disc
12 2000 ISBN: 1-86058-261-3, pp3 - 18.Published J.L =coefficient of friction at disc/pad interface
by Mechanical Engineering Publications limited f.12 = coefficient of friction at pad/caliper or carrier
(MEP)
bracket finger abutment interface.
4. liles, G. "An analysis of disc brake squeal using
t =pad thickness (18.15mm)
finite element methods. SAE Paper No. 891150,
1989.
a = pad abutment to center of piston (63.49mm)
b =pad abutment to center of disc/pad reaction force,
CONTACTS "R".
c = distance from abutment to centre of pad (68.49).
John 0 Fieldhouse d = Piston offset (5mm).
The University of Huddersfield
=
h distance from disc surface to caliper mounting plane.
School of Computing and Engineering,
Queensgate
Huddersfield
HD13DH
Tel/fax 0044 (0) 1484472698
e-mail j.d.fieldhouse@hud.ac.uk
210