You are on page 1of 498

Terberg Control Systems

IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A Overview drawing
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
whatsoever without express written permission Drawing number:
of the above.
063058 INF

P.O. BOX : 630001


Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor : Terberg Control Systems Contact :
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
INF 1 Title page
INF 2 Index
INF 5 Reference
INF 7 Earthing
INF 8 Overview panels
INF 9 Cabinet front view
INF 10 cutout doors
INF 12 Revision
INF 13 Can network structure
INF 14 Dipswitchs can boards: all panels
INF 17 Can network 3 and RS232/485 structure
INF 18 Can network 3 and RS232/485 structure

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 2
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 24/240VAC line red


control voltage : 24/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

2 7

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
2 7
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
8

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 7
0 1 2 3 4 5 6 7 8 9

600 600

600

600 600

2000 X 5
X 6
CTRL MCC
cable entry CTRL + MCC

Transport

7
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Overview panels
9

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 8
0 1 2 3 4 5 6 7 8 9

600.0 600.0
300.0 300.0
dimensions hxwxd MCC panel 2100x1200x600mm
cable entry:
155.0
paint RAL 7035
protection class IP54

420.0

825.0

1763.0

2000.0

E#.CTRL E#.MCC
2100.0

8
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Cabinet front view
10

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 9
0 1 2 3 4 5 6 7 8 9

596.0
596.0

387.0
384.0

210.0

298.0
207.0

296.0
63.0 63.0

panel cut-out 155.0 panel cut-out 155.0


x 178mm x 178mm
y 178mm y 178mm

240.0 240.0
138.0 138.0

320.0 356.0

144.0
130.0
panel cut-out for 420.0
4 regdisplay
500.0
100.0

640.0

705.0

296.0 825.0
22mm

1674.0 1674.0

panel cut-out 1760.0 panel cut-out 1763.0


x 178mm x 178mm
y 178mm y 178mm
1850.0 1850.0

1950.0 1950.0

E#.CTRL E#.MCC
9
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : cutout doors
12

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 10
0 1 2 3 4 5 6 7 8 9

Revision Overview ESSZ001H

Revision Number Date Engineer Comment


version 1.0 20.11.2006 HRI for approval
1.1 20.11.2006 PDW Workshop
1.2 23.11.2006 HRI
1.3 28.11.2006 HRI
1.4 06.12.2006 HRI
2.0 19.12.2006 HRI As Built

10
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Revision
13

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 12
0 1 2 3 4 5 6 7 8 9

(E#.CTRL) (E#.MCC)
101U0
SBC 7-2

CAN 1 CAN 2 CAN 3

DIN 16 110U0 CAN-COM 152U0 DIN 16 110U0


0.0 CCM_EIS 6.0

DIN 16 112U0 CAN-COM 152U4 DREL 16 120U0


2.0 CAT PYRO 4.0

DOUT 16 120U0 POWER ORG 34P1


0.0

AIN 8 130U0 CAN_LCD 4 99U0


0.0

AIN 8 131U0
2.0

AOUT 4 140U0
0.0

34P1
POWER ORG

99U0
CAN-LCD 4

12
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Can network structure
14

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 13
0 1 2 3 4 5 6 7 8 9

E#.CTRL E#.MCC CAN 3


CTRL ADDRESS CAN 3
CTRL CTRL MCC
ADDRESS ADDRESS ADDRESS
CAN 1 CAN 2 CAN 1 ON 101U0 CTRL 1
1-232

0 1 34P1 0 1 34P1 0 3 110U0


POWER POWER 3-DIN 16
ORGANISER ORGANISER
x10 x1 x10 x1 x10 x1 CTRL ADDRESS CAN 3

0 3 99U0 0 1 99U0 0 2 120U0 ON 101U0 CTRL 2


3-CAN_LCD4 5-CAN_LCD4 2-DOUT 16 2-232

x10 x1
0 1 110U0 152U1 CTRL ADDRESS CAN 3
1-DIN 16
6-CAT
x10 x1 PYRO ON 101U0 CTRL 3
3-232
0 2 112U0 153U0
2-DIN 16
4-CCM
x10 x1 CTRL ADDRESS CAN 3

0 1 120U0 ON 101U0 CTRL 4


1-DOUT 16
4-232
x10 x1
0 1 130U0 CTRL ADDRESS CAN 3
1-AIN 8

x10 x1 ON 101U0 CTRL 5


5-232
0 2 131U0
2-AIN 8

x10 x1 CTRL ADDRESS CAN 3

0 2 140U0 ON 101U0 CTRL 6


1-AOUT 4
6-232
x10 x1

13
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Dipswitchs can boards: all panels
17

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 14
0 1 2 3 4 5 6 7 8 9

REMOTE PC E1.CTRL E2.CTRL E3.CTRL E4.CTRL


RS485/18.0
X96 X96 X96 X96 X96 X94 X96 X96 X96
1-5 1-5 6-10 1-5 6-10 1-5 6-10 1-5 6-10

98U1

98U5

98U5

98U5

98U5
485 485 485 485 485

232 232 232 232 232

101U0

101U0

101U0

101U0
COM1 COM 0 COM1 COM 0 COM1 COM 0 COM1 COM 0
IPC SBC 7-2 SBC 7-2 SBC 7-2 SBC 7-2
COM 1 COM 2
CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN
1 2 3 1 2 3 1 2 3 1 2 3

CAN3/18.0
X93 X93 X93 X93 X93 X93 X93 X93
1-2 3-4 1-2 3-4 1-2 3-4 1-2 3-4

14
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Can network 3 and RS232/485 structure
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 17
0 1 2 3 4 5 6 7 8 9

E5.CTRL E6.CTRL

X96 X96 X96 X96


1-5 6-10 1-5 6-10
17.9/RS485
98U5

98U5
485 485

232 232
101U0

101U0

COM1 COM 0 COM1 COM 0


SBC 7-2 SBC 7-2
CAN CAN CAN CAN CAN CAN
1 2 3 1 2 3

X93 X93 X93 X93


1-2 3-4 1-2 3-4
17.9/CAN3

17
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built =E1.CTRL/1
page header : Can network 3 and RS232/485 structure
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
INF drawing : 063058 INF
page : 18
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A Engine control panel 1
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E1.CTRL
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E1.CTRL 1 Title page E1.CTRL 120 SBC 7-2 CAN-DOUT O 0.0 - 0.7
E1.CTRL 2 Index E1.CTRL 121 SBC 7-2 CAN-DOUT O 1.0 - 1.7
E1.CTRL 3 Index E1.CTRL 130 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E1.CTRL 5 Reference E1.CTRL 131 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E1.CTRL 7 Earthing E1.CTRL 140 SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
E1.CTRL 18 cutout doors E1.CTRL 150 U/U-converter
E1.CTRL 19 Wire numbers E1.CTRL 152 CAN-COM
E1.CTRL 20 Supply voltage E1.CTRL 153 SBC7-COM
E1.CTRL 21 Battery charger E1.CTRL 160 Voltfree contacts
E1.CTRL 22 Panel lighting heater and ventilation E1.CTRL 170 Interface relays
E1.CTRL 24 Hardware protections E1.CTRL 190 Serial cables
E1.CTRL 26 Emercency stop relays E1.CTRL 191 Partlist
E1.CTRL 27 Engine starting/ignition control E1.CTRL 192 Partlist
E1.CTRL 29 Synchronising breaker control E1.CTRL 193 Partlist
E1.CTRL 33 Woodward 2301A LSM E1.CTRL 194 =E1.CTRL-170K
E1.CTRL 34 Power Organiser E1.CTRL 195 =E1.CTRL-20F8
E1.CTRL 40 Generator voltage regulator E1.CTRL 196 =E1.CTRL-X1
E1.CTRL 45 Electronic governing system E1.CTRL 197 =E1.CTRL-X11
E1.CTRL 98 RS 232/485 network E1.CTRL 198 =E1.CTRL-X40
E1.CTRL 99 CAN-LCD E1.CTRL 199 =E1.CTRL-X41
E1.CTRL 101 SBC 7-2 Controller Module E1.CTRL 200 =E1.CTRL-X42
E1.CTRL 110 SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7 E1.CTRL 201 =E1.CTRL-X44
E1.CTRL 111 SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7 E1.CTRL 202 =E1.CTRL-X50
E1.CTRL 112 SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7 E1.CTRL 203 =E1.CTRL-X60
E1.CTRL 113 SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7 E1.CTRL 204 =E1.CTRL-X61

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
3

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 2
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E1.CTRL 205 =E1.CTRL-X70
E1.CTRL 206 =E1.CTRL-X70
E1.CTRL 207 =E1.CTRL-X71
E1.CTRL 208 =E1.CTRL-X83
E1.CTRL 209 =E1.CTRL-X93
E1.CTRL 210 =E1.CTRL-X96

2
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 3
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 24/230VAC line red


control voltage : 24/230VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

3 7

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
3 7
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 7
0 1 2 3 4 5 6 7 8 9

298.0 600.0 596.0

384.0
207.0

296.0
dimensions hxwxd MCC panel 2100x600x600mm
155.0 63.0
cable entry:
panel cut-out 155.0
paint RAL 7035 x 178mm
y 178mm

protection class IP54 240.0


138.0 138.0
420.0
320.0 356.0

144.0
130.0
panel cut-out for 420.0
4 regdisplay
99U0
500.0
100.0

640.0

705.0
825.0

26S2
296.0 825.0
22mm

1760.0 1674.0

22M4 panel cut-out 1760.0


x 178mm
y 178mm
1850.0
2000.0
1950.0
E#.CTRL
2100.0
E#.CTRL
7
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : cutout doors
19

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 18
0 1 2 3 4 5 6 7 8 9

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100

101 t/m 150


151 t/m 200

201 t/m 250


251 t/m 300

301 t/m 350


351 t/m 400

401 t/m 450


451 t/m 500

501 t/m 550


551 t/m 600

601 t/m 650


651 t/m 700

701 t/m 750


801 t/m 800

901 t/m 900


951 t/m 900

1001 t/m 9050


1051 t/m 1100

1101 t/m 1150


1151 t/m 1200

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Wire numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 19
0 1 2 3 4 5 6 7 8 9

1 3 5 7 11 1 3 5 7 11 1 N 11
20F2 20F5 20F8
C0.5A 2 4 6 8 14 2 4 6 8 14 2 N. 14
6kA 110.1 C0.5A 110.2 B10A+N 110.3
6kA 6kA
GENERATOR
MEASURING MAINS 230VAC
MEASURING CONTROL
SUPPLY

1.5mm red

1.5mm red
2,5mm black

2,5mm black
2,5mm blue

2,5mm blue

2,5mm blue
1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red
2,5mm brn

2,5mm gry

2,5mm brn

2,5mm gry

2,5mm brn

-X1 1 2 3 4 -X1 5 6 7 8
20F8 1 20F8 N
=CAT

=CAT

=E1.MCC
-X2 1 2

L1 L2 L3 N L1 L2 L3 N
E1_1
=.MCC/20.5
E1_2
=.MCC/20.5

12 14 22 24
100VAC / 50Hz 33.0 34.1 100VAC / 50Hz 34.6 34.6 230VAC / 50Hz
from 6300V:100V 11 13 from 6300V:100V 21 23 from MCC 3 4
33.0 33.0 34.6 34.6 21.0 21.0

supply from generator supply from mains 230VAC 230VAC


generator side measuring mains side measuring supply from control
MCC panel supply

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Supply voltage
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 20
0 1 2 3 4 5 6 7 8 9

20.8/3 3/22.0
20.9/4 4/22.0
1.5mm

21U1 surg. L in N
filter L out N

1.5mm
201 202 1.5mm

21T1
230VAC/24VDC L N
25A

BATTERY
CHARGER
24VDC 6mm
203

25A
21V6
60A

- +
6mm
6mm 6mm
204

1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B25A 2 14 B16A 2
6kA 110.4 6kA 110.5 6kA
6. 5
STARTING PANEL PANEL
SUPPLY SUPPLY 2,5mm
MOTOR
CIRCUIT BATTERIES 24VDC

6mm 205 5
24.0

2.5mm
6mm 6mm

+

21B4

=E1.MCC
7/27.0 -X3 1
E1_5/=.MCC/20.8
2x12V
12Ah
6./27.0 E1_6/=.MCC/20.8
- -X3 2
6mm 6mm 2.5mm
6/24.0
battery Charger engine batteries control MCC
power Supply batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Battery charger
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 21
0 1 2 3 4 5 6 7 8 9

21.9/3 3
21.9/4 4

1.5mm 1.5mm 1.5mm

22S3 22S6
1 1

THERMOSTAT THERMOSTAT
VENTILATION HEATER

TC TO
2 2

=.MCC/21.4 =.MCC/21.7
E1.150 E1.151

PL 1 2

22H7
. . .
24 Watt


-H 1 2

22M4 M 22E7
115/90 m/h ~
230V

panel panel Panel


lighting ventilation heater
19W/0,08A 250W/1.2A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Panel lighting heater and ventilation
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 22
0 1 2 3 4 5 6 7 8 9

21.6/5 5/26.0
+24VDC
-X40 1 -X40 3 -X40 5 -X40 11 -X40 13
=CUST
24Z0

=CUST
24Z5

=CUST
24Z6
X. . X. .

.X50 36 .X50 32 .X50 34

A1 A1
HGPS P LOP2 P HJWT3 24K4 24K5
High A2 A2
10mBar

.X50 37 .X50 33 .X50 35 211 212

X. . X. .

-X40 2 -X40 4 -X40 6 -X40 12 -X40 14

-X40 7 -X40 9

=CAT

=CAT
.X . .X .
4
U=55V
I=1mA
213 214

.X . .X .

-X40 8 -X40 10

208 209 210

A1 A1 A1 A1 A1
24K1 24K2 24K3 24K6 24K7
A2 A2 A2 A2 A2
21.9/6 6/26.0
0VDC gas oil jacketwater EK-210 oil spare spare
pressure pressure temperature gas meter level low
high low high pulse detection
OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V

14 14 14 111.1 14 14 14
12 11 12 11 12 11 12 11 111.2 12 11 111.3 12 11 111.4
24 24 24 24
22 21 110.6 22 21 110.7 22 21 110.8 22 21

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Hardware protections
26

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 24
0 1 2 3 4 5 6 7 8 9

24.9/5 5/29.0
+24VDC
11 -X60 5
21
26K8
26K8 26.8
12 14 26Z8
26.8 .X
22 24 22
26K4
26.4
21

224
216 220
22
-X60 1 -X60 3 26K5
26.5
21
Optional .X . .X .
.X
ESPB

.X . .X .
-X60 6
-X60 2 -X60 4

217 221

14 14
1 1.
26K4 26K5
26.4 26.5
26S2 13 13
door 2 2.

228 227 229 230

215 218 222 219 223 225 1mm


red
26P1

A1 T11 T12 T22 T21 T31 T32 13 23

=E1.MCC
-X20 1 -X20 2

E1_16 E1_17
Omron G9S-2002 =.MCC/20.3 =.MCC/20.3

A2 14 24

226 99
A1 A1 99/111.5 A1
26K4 26K5 26K8
A2 A2 A2
24.9/6 6/29.0
0VDC emergency emergency emergency stop emergency
stop relay stop push button to MCC panel stop from
engine
ABB.KC6-31Z-24VDC ABB.KC6-31Z-24VDC OMR.G2R2SN24DC+V

13 14 26.6 13 14 26.7 14
33 34 27.6 33 34 27.8 12 11 26.2
43 44 27.7 43 44 29.2 24
21 22 26.4 21 22 26.4 22 21 26.1

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Emercency stop relays
27

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 26
0 1 2 3 4 5 6 7 8 9

21.3/7 7
+24VDC 11 11 21
27K6 5
27K7 5
27K8 5 120K1 120K2 120K2
120.1 120.2 120.2
27.6 27.7 27.8 12 14 12 14 22 24
1 3 1 3 1 3
2,5mm 2,5mm 2,5mm

231 232 233


WDU 4 WDU 4 WDU 4
-X50 3 -X50 5 -X50 7
7 234 236 238
X50 3 X50 5 X50 7
33 43 33
WDU 10 WDU 4 26K4 26K4 26K5
26.4 34 26.4 44 26.5 34
-X50 1 1 1 1 2,5mm emergency emergency emergency
6. stop stop stop
27.3
=CAT

.X . .X . .X . .X .
Battery set
235 237 239
2 x 12V
170Ah 120mm 27SMS2 27SMS3

27SMS2 27SMS3 27MGV4 27MGV5


120mm
.X . .X . .X .

.X . .X . .X . .X .

27.3
-X50 2 -X50 4 -X50 6 -X50 8
6. 8 8 8
27K6 27K7 27K8
6mm 2,5mm 2,5mm 2,5mm 2,5mm 7 7 7
21.3/6. 6.
0VDC starting starting starting start gas valve 1 gas valve 2 start gas valve 1 gas valve 2
motor motor 1 motor 2 relay 24VDC 24VDC relay 24VDC 24VDC
circuit
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
CAT Dungs
3 3 3
1 5 27.3 1 5 27.4 1 5 27.5
4 4 4
2 6 2 6 2 6

26
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Engine starting/ignition control
29

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 27
0 1 2 3 4 5 6 7 8 9

26.9/5 5/33.4
+24VDC

11 11
120K3 120K5
120.3 120.5
12 14 12 14
allowed ACB
to open
close

240 242

5 5
35K1 35K2
11 43 29.1 29.2
120K4 26K5 1 3 1 3
120.4 26.5
12 14 44
sync. emergency
pulse stop

1,5mm 1,5mm
WHT WHT
245 244 247 246
241 243
-X60 7 -X60 8 -X60 9 -X60 10

=ABB_A02
X. . X. . X. . X. .

8 8
CLOSE UVT
35K1 35K2
7 7

26.9/6 6/33.4
0VDC ACB ACB ACB ACB
close circuit UVT close UVT

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V

3 3
1 5 29.4 1 5 29.5
4 4
2 6 2 6

27
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Synchronising breaker control
33

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 29
0 1 2 3 4 5 6 7 8 9

20.2/11 11/34.1
20.2/12 12/34.1
20.2/13 13/34.1
29.9/5 5/34.0
29.9/6 6/34.0
2,5mm

33F4
10A
2,5mm 2,5mm
24VDC SUPPLY 251 RAIL
WOODWARD 2301A 33P4

16 17 15 G WOODWARD 2301A
+ + -

trim in input
13

speed sync.
12
3 +25 81/150.2
2 -26 80/150.1

load sharing &


speed control
11
1

2301A
+23
4mm black -24 4mm black
248 L1
249
4 5 102/34.1
L2
250
6 *) 7 104/34.2
L3
8 9 106/34.2

actuator
+10 20

loadsharing
-11 21

12 22

lines
1,5mm
108/34.7

shield

speed signal
27 2x 0,5mm
shielded
28
br wh 1 2

input
29

Isochr
/droop
-X11 1 2 3 4

120.6/61 14 X41 4 5 6 -X41 7 8 9

=CAT

=CAT
X 1 2 3 4

Idle/
rated
120.7/62 19 X A B X - +
Pickup Actuator
=CAT * Caterpillar delivery

from current load sharing & pickup actuator


transformers speed control

note placed in mcc panel

29
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Woodward 2301A LSM
34

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 33
0 1 2 3 4 5 6 7 8 9

33.9/11 11/40.0 20.5/21 21


33.9/12 12/40.0 =CAT 20.5/22 22
33.9/13 13/40.0 20.5/23 23
20.2/14 14 Connection Connection 20.5/24 24
CAN 1 CAN 2
x + - SBC 7-2 SBC 7-2
IN OUT IN OUT

X41 1 2 3

br wh

34P1

COM 0 RS232
V2.0

VGREF VG1 VG2 VG3 + - + - H L H L VBREF VB1 VB2 VB3


Tacho Pickup CAN1 CAN2
signal
ON
Generator Voltage CAN1 Mains Voltage
Can2
End
Power
ON CAN1
0 1 Run

Low Battery Power Organiser
ON CAN2 CAN1
0 1 Terberg
CAN2
Control Systems CE
125
250
500

X10 X1

Bitrate Address

PT's: 6300/100VAC Generator Current Digtal


Power
Protection Current
Outputs
CT's: 150/5A 0 1 2 3
24VDC
IG11 IG12 IG21 IG22 IG31 IG32 - + IP11 IP12 IP21 IP22 IP31 IP32
1030 eKW
4mm
black
4mm
black
102

104

106
107

107
108
33.8/

33.8/

33.8/

34.6/

34.2/

33.1/
33.5/5 5/45.0
+24VDC
33.5/6 6/45.0
0VDC
current transformers pickup

33
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Power Organiser
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 34
0 1 2 3 4 5 6 7 8 9

34.2/11 11
34.2/12 12
34.2/13 13

* CATERPILLAR DELIVERY

40U2
E1 E2 E3
VOLTAGE
REGULATOR Kato
)*
VR KCR-760
R1 R2
F- F+ P1 P2 CT CT5 + -

254 255 256 257 258 259

note placed in mcc panel

2,5mm
black
71/150.5
RAIL RAIL RAIL
70/150.4
X44 1 2 X44 3 4 X44 5 6
=CAT

F 1 2 PM 1 4 CB 1 2

Generator terminal rail

field input parallel voltage


power power compensation adjust

34
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Generator voltage regulator
45

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 40
0 1 2 3 4 5 6 7 8 9

34.9/5 5/98.0
+24V-dc

A1 A1 A1
45K2 45K5 45K6
A2 A2 A2

12 14 11 11
120K8 121K1 121K2
120.8 121.1 121.2
11 12 14 12 14
6
45.3

260 261 262 263 264 265

X42 1 X42 2 X42 3 X42 4 X42 5 X42 6 X42 7 8 9

.X . .X . .X . .X . .X . .X . .X . .X . .X .

45P1

h F L J C D A+ B- T d G K

CDL + CDL -
EIS module

45.3
6
34.9/6 6/98.0
0V-dc EIS EIS EIS EIS EIS EIS EIS spare
reset shutdown ignition alter warning shutdown DDT
native lamp lamp connector
timing driver driver
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 111.6 12 11 111.7 12 11

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Electronic governing system
98

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 45
0 1 2 3 4 5 6 7 8 9
+24VDC
45.9/5 5/99.0
45.9/6 6/99.0
0VDC

=E2.CTRL
X96 1 -X96 1 RS485 BUS -X96 8 X96 1

98EXTERN1
REMOTE
PC& NOTEBOOK
green green green

yellow X96 2 -X96 2 yellow yellow -X96 9 X96 2

white X96 3 -X96 3 white white -X96 10 X96 3

brown X96 4 -X96 4 brown brown -X96 11 X96 4

X96 5 -X96 5 -X96 12 X96 5

Screened Screened
4x0,14 4x0,14

98U5
98U1

0
1

0
1
RS485 RS485
RxA RxB TxA TxB SH RxA RxB TxA TxB SH
RTS RTS
End of End of
+ - TxD RxD SG RTS line RS485 + - TxD RxD SG RTS line
RS232 NETWORK RS232
ENGINE

brown

blue
red

yel
br

wt

gn

gl
Screened
4x0,14

2 3 5 7

101U0
101.0
-X96 6 PC base station 2 3 5 7
2= TxD
-X96 7 SBC RS232 3= RxD
RS232 Serial COM 1 5= SG
Serial COM 1 7= RTS

SER.1
101.2

RS 232/485 RS 485 RS232 RS485


supply 24VDC to remote pc from engine to E2.CTRL
SBC 7-2

45
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : RS 232/485 network
99

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 98
0 1 2 3 4 5 6 7 8 9

99U7
Display 4 x 20

99U0

Address Display
I 0 3 CAN1
Power
Run
CAN_LCD4

Terberg
CE O

CAN1
Control Systems I
CAN2
O
0 5 CAN2 contrast

end
125
250
500
x10 x1
Bitrate Address
COM0 - RS232
Font panel Digtal Digtal
Service
Power CAN1 CAN2 Inputs Outputs
24VDC 0 1 2 3 4 5 0 1 2 3
1 - + H L H L

IN IN

Connection Connection
CAN 1 CAN 2
SBC 7-2 SBC 7-2

98.9/5 5/101.0
+24VDC
98.9/6 6/101.0
0VDC

98
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-LCD
101

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 99
0 1 2 3 4 5 6 7 8 9

99.9/5 5/110.0
+24VDC

=SPARE

=E2.CTRL

E2_93_1 /=E2.CTRL/101.7

E2_93_2 /=E2.CTRL/101.8
=E1.MCC

E1_91_1/=.MCC/110.1
E1_91_2/=.MCC/110.1
X93 3 4 X93 1 2

X93 1 2 X93 3 4


L L
101U0 CAN 1 H CAN 2 H
98.6 L L
Connection Connection
SER.1 internal H internal H

brn

wht

brn

wht

brn

wht
+ + H L H L H L


Power On On On
Off Off Off
COM0 COM1 CAN1 CAN2 CAN3
CAN3
Address Bitrate

I I
Run
O O
single board controller

Reset Low Battery Terberg


Control Systems
Enable reset R1
Processor
Download watchdog
R2 v2.4

- - R1 R2

99.9/6 6/110.0
0VDC site scada CAN 1 CAN 2 CAN 3 CAN 3 network
network network network network connection to
engine E2.CTRL

99
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 Controller Module
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 101
0 1 2 3 4 5 6 7 8 9

101.9/5 5/111.0
+24VDC

11 11 11 11 11 21 21 21
20F2 20F5 20F8 21F3 21F5 24K1 24K2 24K3
20.2 20.6 20.9 21.3 21.5 24.1 24.2 24.3
14 14 14 14 14 22 24 22 24 22 24

Connection
CAN 1 SBC 7-2

in out

268 269 270 271 272 273 274 275


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
end
125
250
500

101.9/6 6/111.0
0VDC CB CB CB starting CB gas oil jacketwater
generator mains 240VAC motor charger pressure pressure temperature
measuring measuring Control circuit control high low high
off/fail supply supply batteries
off/fail off/fail

[429]
[430] [1] [232] [10] [123] [129] [142]

101
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/112.0
+24VDC

14
11 11 11 11 11
24K4 24K5 24K6 24K7 45K2 45K5
24.4 24.5 24.6 24.7 45.2 45.5
12 14 12 14 12 14 12 14 12 14
11

26.5
99

276 277 278 279 99 280 281 282


110U0
110.0 8 9 11 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/112.0
0VDC EK-210 Oil level spare spare ESPB EIS EIS spare
gas meter low emergency shutdown warning
pulse LOLS shutdown
local

[64] [125] [0] [0] [115] [143] [144] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7
112

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/113.0
+24VDC

112S5 -X60 11 -X60 13 -X60 15 -X60 17 -X60 19 -X60 21


13 23

=E1.MV
X X X X X X
14 24
1 0 2

X X X X X X

-X60 12 -X60 14 -X60 16 -X60 18 -X60 20 -X60 22

Connection
CAN 1 SBC 7-2

in out

283 284 285 286 287 288 289 290


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 2 CAN1
x10 x1
end
125
250
500

111.9/6 6/113.0
0VDC key switch key switch MVCB MVCB MVCB MVCB MVCB spare
selection selection closed open available tripped earthed
up down

[298] [297] [32] [360] [149] [33] [257] [0]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7
113

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 112
0 1 2 3 4 5 6 7 8 9

112.9/5 5/120.0
+24VDC
-X60 23 -X60 25 -X60 27 -X60 29 -X60 31 -X60 33 -X60 35 -X60 37

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT
.X . .X . .X . .X . .X . .X . .X .
*Note: Bridge if
loadshare lines
connected with
other engines

.X . .X . .X . .X . .X . .X . .X .

-X60 24 -X60 26 -X60 28 -X60 30 -X60 32 -X60 34 -X60 36 -X60 38

291 292 293 294 295 296 297 298


112U0
112.0 8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7


16 channel
digital input
card

Terberg
Control Systems

112.9/6 6/120.0
0VDC enable load spare spare spare spare spare spare spare
sharing
normal
on internal
pid controls

[20] [0] [0] [0] [0] [0] [0] [0]

112
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 113
0 1 2 3 4 5 6 7 8 9

113.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 + H L

CAN Network
16 channel
digital output
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7
end
125
250
500

- 0 1 2 3 4 5 6 7

299 300 301 302 303 61 62 304

33.4/61 33.4/62

A1 A1 A1 A1 A1 A1
120K1 120K2 120K3 120K4 120K5 120K8
A2 A2 A2 A2 A2 A2

113.9/6 6/121.0
0VDC start gas sync ACB ACB GOV GOV EIS
relay valve breaker synchronising open isochr/droop idle / rated reset
allowed pulse
to close
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14 14 14 14
12 11 27.6 12 11 27.7 12 11 29.1 12 11 29.1 12 11 29.2 12 11 45.0
24
21 22 27.8
[22]

As Built
[20] [24] [10] [57] [9] [2] [3]
113 121
Terberg Control Systems Revision Date Engineer drawing : HR page header : SBC 7-2 CAN-DOUT O 0.0 - 0.7
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5/130.0
+24VDC

120U0
120.0

16 channel
digital output
card

Terberg
Control Systems

O 1.0 O 1.1 O 2.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

305 306 307 140 141 142 143 144

140/170.0 141/170.1

A1 A1 A1
121K1 121K2 121K3
A2 A2 A2

120.9/6 6/130.0
0VDC EIS EIS alarm louver louver spare spare spare
ignition alter native flashlight input output
timing open open
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 45.3 12 11 45.4 12 11 160.1

[18] [19] [137] [198] [199] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DOUT O 1.0 - 1.7
130

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 121
0 1 2 3 4 5 6 7 8 9

130P1

130P2

130P3

130P4

130PT5

130PT6

130PT7
4-20mA 4-20mA 4-20mA 4-20mA PT100 PT100 PT100

X X X X X X X X X X X X X X X X X X X X X X X X X X X X

10

11

12

13

14

15

16

17

18

19

20

21
-X70 -X70 -X70 -X70 -X70 -X70 -X70

9
121.9/5 5/130.8 130.5/5 5/131.0
+24VDC
130.0/6 6/130.8 130.5/6 6/131.0

Connection
CAN 1 SBC 7-2
in out

308 6 309 310 6 311 312 6 313 314 6 315 316 317 318 319 320 321 322 323 324 5 6 325

130U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


8 channel

130U5

130U6

130U7

150U1
analog input
card v2.1 v2.1 v2.1 v2.0
PT100-PB PT100-PB PT100-PB 35VDC-PB
Power -20.. -20.. -20.. 0..35V
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C
Control Systems CAN

+ - + - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
+ -
I
O
0 1 CAN1
x10 x1
end
125
250
500

121.9/6 6/130.1
gas gas spare spare stator stator stator battery
pressure 1 pressure 2 winding L1 winding L2 winding L3 voltage
temp. temp. temp.

[61] [17] [0] [0] [19] [20] [21] [1]

121
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
131

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 130
0 1 2 3 4 5 6 7 8 9

131PT1

131PT2

131PT3

131PT4

131PT5

131PT6

131PT7

131PT8
130.9/5 5/140.0 PT100 PT100 PT100 PT100 PT100
+24VDC

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45
-X70 -X70 -X70 -X70 -X70 -X70 -X70 -X70

Connection
CAN 1 SBC 7-2
in out

326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349

131U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

CAN Network AI 1.0 AI 1.1 AI 1.2 AI 1.3 AI 1.4 AI 1.5 AI 1.6 AI 1.7
8 channel
151U1

151U2

151U3

151U4

151U5
analog input
card v2.1 v2.1 v2.1 v2.1 v2.1
PT100-PB PT100-PB PT100-PB PT100-PB PT100-PB
Power -20.. -20.. -20.. -20.. -20..
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C +150C +150C
Control Systems CAN

+ - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
I
O
0 2 CAN1
x10 x1
end
125
250
500

130.9/6 6/140.0
bearing bearing air inlet spare spare spare spare spare
temperature temperature temperature
driven end non driven end

[77] [78] [23] [0] [0] [0] [0] [0]

130
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
140

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 131
0 1 2 3 4 5 6 7 8 9

131.0/5 5/150.0
+24VDC
Connection
CAN 1 SBC 7-2

in out

140U0
+ H L

CAN Network
4 channel
analog output
card
Power
Terberg Run mA mA mA mA
Control Systems CAN

BITRATE
Address V V V V
I
O
0 1 CAN1
x10 x1
AO 0.0 AO 0.1 AO 0.2 AO 0.3
end
125
250
500

- 0+ 0- 1+ 1- 2+ 2- 3+ 3-

72 73 74 75 350 351 352 353

-X71 1 2

=CAT
72 73 74 75 -X . .
150.2 150.1 150.5 150.4

131.0/6 6/150.0
0VDC
speed voltage spare spare
adjust adjust

[122] [121] [0] [0]

131
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
150

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 140
0 1 2 3 4 5 6 7 8 9

140.9/5 5/152.0
+24VDC

40.6 40.6
33.5 33.5
80 81
70 71


150U0 150U3
+ G - + + G - +

AOUT AOUT

Terberg Terberg
V1.1 V1.1

ON U/U-CONV
-1V..+1V
ON
-1V..+1V
U/U-CONV
-5V..+5V -5V..+5V
-10V..+10V -10V..+10V
0V..10V 0V..10V

0..+10V 0..+10V
AIN AIN
- - + - - +

73 72 75 74
140.2 140.2
140.4 140.4

140.9/6 6/152.0
0VDC speed voltage
adjust adjust

140
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : U/U-converter
152

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 150
0 1 2 3 4 5 6 7 8 9

150.9/5 5/153.0
+24VDC Connection
CAN 2 SBC 7-2
in out ser.PYRO
152.3

RS 485 Serial cable



CAN-COM <-> PYROMETER
152U1
+ G H L H L

V1.0 CAN Network SUB 9-D FEMALE


CAT PYROMETER Eprom 2 3 6 7
COMM.LINK
on off CAT Pyrometer
V 1.0 SH

CAN-COM
J103

brown

green
BITRATE on PB

blue
red
485/
I 422
O ADDRESS =6 off V1.0
12VDC
I J102
O -X83 1 2 3

=CAT
X. 69 70 66
- J101

ser.PYRO
152.5
69 - RS485A
70 - RS485B
66 - SH

150.9/6 6/153.0
0VDC CAN-COM CAT pyrometer
PB RS 485/422
CAT pyrometer

150
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-COM
153

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 152
0 1 2 3 4 5 6 7 8 9

152.9/5 5/160.0
+24VDC

153U0 Connection
CAN 2 SBC 7
in out

CCM
COMM. LINK

+ + H L

CAN Network

153.1
on off
ser.CCM
enable reset

SBC 7-2-COM
download

V 2.4 153U5 B+
RUN RS232
25 polig
BITRATE
female *Caterpillar delivery
I CAN 2 I Low Battery CCM
O ADDRESS=4 O + - B-

I 1 2
O Reset 266 267

1mm
- - Serial 0 Serial 1 white
X42 10 11 12

=CAT
.X . .X .

ser.CCM
153.4

for cable detail


refer to
190CAB4-CCM
190.4

152.9/6 6/160.0
0VDC SBC7-COM customer
RS 232 communication
CCM communication module

152
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC7-COM
160

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 153
0 1 2 3 4 5 6 7 8 9

153.9/5 5
+24VDC

11
121K3
121.3
12 14

354

-X61 1

=EXT -X .

160H3

-X .

-X61 2

153.9/6 6/170.0
0VDC alarm
flashlight

153
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Voltfree contacts
170

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 160
0 1 2 3 4 5 6 7 8 9

160.9/6 6
0VDC

121.4/140 121.5/141

A1 A2 A1 A2

A1 A1
170K1 170K2
A2 A2

11 11
170K1 170K2
170.1 170.2
12 14 12 14
112

114

111

212

214

211

170K 170K

louver louver
input output
open open
WEID.MRS24VDC WEID.MRS24VDC

14 14
12 11 170.0 12 11 170.1

160
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Interface relays
190

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 170
0 1 2 3 4 5 6 7 8 9

190CAB4-CCM
190CAB0-MOD 190CAB2-SBC 153.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <-> Modem PC <-> SBC CAN-COM <-> CCM MODULE

SUB 9-D FEMALE SUB 9-D FEMALE SUB 9-D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN-CCM
SH SH SH

wht

brn

grn

gry

brn

wht

yel

grn
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9-D FEMALE SUB 9-D FEMALE SUB 25-D FEMALE

SUB9-D RS 232 RS 422/485

1 DCD .

2 RXD R-

3 TXD T-

4 DTR .

5 SG SG/0V

6 DSR R+

7 RTS T+

8 CTS .

170
Terberg Control Systems Revision Date Engineer drawing : HR
9 Ri +12V

ADD Sobolinoe
As Built
page header : Serial cables
191

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 190
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E1.CTRL-. 1 crate LxBxH 127x69x201 inside dimensions 3540000005 =E1.CTRL/18. 15


=E1.CTRL-. 1 pallet LxB 127x69 inside dimensions 3540000105 =E1.CTRL/18. 15
=E1.CTRL-. 1 Plain chassis sp.6000 2000x600 3730063925 =E1.CTRL/18. 15
=E1.CTRL-. 1 Side cover sp.6000 2000x600 3730002243 =E1.CTRL/18. 17
=E1.CTRL-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E1.CTRL/18. 17
=E1.CTRL-. 1 Plinth sp.6000 100x600x600 3730069066 =E1.CTRL/18. 18
=E1.CTRL-. 1 Cable gland plate 2-parts 600x600 3730063196 =E1.CTRL/18. 18
=E1.CTRL-. 1 Drawing holder A4 3730021322 =E1.CTRL/18. 18
=E1.CTRL-. 1 half-cylinder with key 1242E 3730063615 =E1.CTRL/18. 18
=E1.CTRL-20F2 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E1.CTRL/20. 2
=E1.CTRL-20F2 1 slave contact ..NO+NC 0308160000 =E1.CTRL/20. 2
=E1.CTRL-20F5 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E1.CTRL/20. 5
=E1.CTRL-20F5 1 slave contact ..NO+NC 0308160000 =E1.CTRL/20. 5
=E1.CTRL-20F8 1 Circuit breaker 1P+N B10A 6-10kA 0308150007 =E1.CTRL/20. 8
=E1.CTRL-20F8 1 slave contact ..NO+NC 0308160000 =E1.CTRL/20. 8
=E1.CTRL-21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E1.CTRL/21. 4
=E1.CTRL-21B4 1 Batterybrace 60 3040000104 =E1.CTRL/21. 4
=E1.CTRL-21F3 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E1.CTRL/21. 3
=E1.CTRL-21F3 1 slave contact ..NO+NC 0308160000 =E1.CTRL/21. 3
=E1.CTRL-21F5 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E1.CTRL/21. 5
=E1.CTRL-21F5 1 slave contact ..NO+NC 0308160000 =E1.CTRL/21. 5
=E1.CTRL-21F6 1 Circuit breaker 1P B16A 6-10kA 0901062286 =E1.CTRL/21. 6
=E1.CTRL-21F6 1 slave contact ..NO+NC 0308160000 =E1.CTRL/21. 6
=E1.CTRL-21S6 1 Thermostat 0-60 C NC (heating) 3040009796 =E1.CTRL/22. 6
=E1.CTRL-21T1 1 Batterycharger 24V/25A 3550000004 =E1.CTRL/21. 1
=E1.CTRL-21U1 1 Battery filter 3885300910 =E1.CTRL/21. 1
=E1.CTRL-21V6 1 Diodebox with 2 diode 60A 3930000001 =E1.CTRL/21. 6
=E1.CTRL-22E7 1 Thermistor with ventilation 3730017531 =E1.CTRL/22. 6
=E1.CTRL-22H7 1 panellighting with socket/PE en PL 24W/230V 3730099901 =E1.CTRL/22. 0
=E1.CTRL-22H7 1 connectioncable 3m for panellighting 3730099902 =E1.CTRL/22. 0
=E1.CTRL-22M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E1.CTRL/22. 3
=E1.CTRL-22M4 1 Exhaust filters 204x204mm 3040011703 =E1.CTRL/22. 3
=E1.CTRL-22S3 1 Thermostat 0-60 C No (cooling) 3040009795 =E1.CTRL/22. 3
=E1.CTRL-24K1 1 Relay 24VDC 1NO/1NC 3630002218 =E1.CTRL/24. 1
=E1.CTRL-24K1 1 Relaybase 3630003104 =E1.CTRL/24. 1
=E1.CTRL-24K2 1 Relay 24VDC 1NO/1NC 3630002218 =E1.CTRL/24. 2
=E1.CTRL-24K2 1 Relaybase 3630003104 =E1.CTRL/24. 2
=E1.CTRL-24K3 1 Relay 24VDC 1NO/1NC 3630002218 =E1.CTRL/24. 3
=E1.CTRL-24K3 1 Relaybase 3630003104 =E1.CTRL/24. 3
=E1.CTRL-24K4 1 Solidstate relay 5-24VDC NO/NC 3630002279 =E1.CTRL/24. 4
=E1.CTRL-24K4 1 Relaybase 3630003103 =E1.CTRL/24. 4
=E1.CTRL-24K5 1 Relay 24VDC 3630002198 =E1.CTRL/24. 5
=E1.CTRL-24K5 1 Relaybase 3630003103 =E1.CTRL/24. 5
=E1.CTRL-24K6 1 Relay 24VDC 3630002198 =E1.CTRL/24. 6
=E1.CTRL-24K6 1 Relaybase 3630003103 =E1.CTRL/24. 6
=E1.CTRL-24K7 1 Relay 24VDC 1NO/1NC 3630002218 =E1.CTRL/24. 7
=E1.CTRL-24K7 1 Relaybase 3630003104 =E1.CTRL/24. 7
=E1.CTRL-26K4 1 auxiliary relay 3NO+1NC 0100587287 =E1.CTRL/26. 4
=E1.CTRL-26K5 1 auxiliary relay 3NO+1NC 0100587287 =E1.CTRL/26. 5
=E1.CTRL-26K8

190
1

Terberg Control Systems


Relay 24VDC 1NO/1NC

Revision Date Engineer drawing : HR


3630002218

ADD Sobolinoe
As Built
page header : Partlist
=E1.CTRL/26. 8

192

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 191
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E1.CTRL-26K8 1 Relaybase 3630003104 =E1.CTRL/26. 8


=E1.CTRL-26P1 1 Emergency relay 24VDC 3630002522 =E1.CTRL/26. 1
=E1.CTRL-26S2 1 Emegency stop red 40mm 0901273031 =E1.CTRL/26. 2
=E1.CTRL-26S2 1 Holder for 3 blocks 0901272677 =E1.CTRL/26. 2
=E1.CTRL-26S2 2 1 x NC without holder 0901272674 =E1.CTRL/26. 2
=E1.CTRL-26S2 1 Pushbuttom cover (yellow) 0307213620 =E1.CTRL/26. 2
=E1.CTRL-26S2 1 text UK "Emergency stop" 3330000006 =E1.CTRL/26. 2
=E1.CTRL-27K6 1 Relay 24VDC 1NO/1NC 3630002839 =E1.CTRL/27. 6
=E1.CTRL-27K6 1 Relaybase 3630003129 =E1.CTRL/27. 6
=E1.CTRL-27K7 1 Relay 24VDC 1NO/1NC 3630002839 =E1.CTRL/27. 7
=E1.CTRL-27K7 1 Relaybase 3630003129 =E1.CTRL/27. 7
=E1.CTRL-27K8 1 Relay 24VDC 1NO/1NC 3630002839 =E1.CTRL/27. 8
=E1.CTRL-27K8 1 Relaybase 3630003129 =E1.CTRL/27. 8
=E1.CTRL-34P1 1 Power Organiser version 2.0 3886500920 =E1.CTRL/34. 1
=E1.CTRL-35K1 1 Relay 24VDC 1NO/1NC 3630002839 =E1.CTRL/29. 1
=E1.CTRL-35K1 1 Relaybase 3630003129 =E1.CTRL/29. 1
=E1.CTRL-35K2 1 Relay 24VDC 1NO/1NC 3630002839 =E1.CTRL/29. 2
=E1.CTRL-35K2 1 Relaybase 3630003129 =E1.CTRL/29. 2
=E1.CTRL-45K2 1 Relay 24VDC 3630002198 =E1.CTRL/45. 2
=E1.CTRL-45K2 1 Relaybase 3630003103 =E1.CTRL/45. 2
=E1.CTRL-45K5 1 Relay 24VDC 3630002198 =E1.CTRL/45. 5
=E1.CTRL-45K5 1 Relaybase 3630003103 =E1.CTRL/45. 5
=E1.CTRL-45K6 1 Relay 24VDC 3630002198 =E1.CTRL/45. 6
=E1.CTRL-45K6 1 Relaybase 3630003103 =E1.CTRL/45. 6
=E1.CTRL-98U1 1 Seriele converter 3080000001 =E1.CTRL/98. 1
=E1.CTRL-98U5 1 Seriele converter 3080000001 =E1.CTRL/98. 5
=E1.CTRL-99U0 1 CAN-LCD4 V1.0 3883300910 =E1.CTRL/99. 0
=E1.CTRL-99U7 1 LCD display English - Russian 3600000007 =E1.CTRL/99. 7
=E1.CTRL-99U7 1 mountingplate white led 4 line text display 3040000109 =E1.CTRL/99. 7
=E1.CTRL-101U0 1 Processor SBC7-2 V2.4 3884100924 =E1.CTRL/101. 0
=E1.CTRL-110U0 1 Inputcart 16 3880100920 =E1.CTRL/110. 0
=E1.CTRL-112S5 1 keylock switch 3 pos. 3226125010 =E1.CTRL/112. 2
=E1.CTRL-112S5 1 element for key switch 3226187251 =E1.CTRL/112. 2
=E1.CTRL-112S5 1 keylock front bezel 3226192100 =E1.CTRL/112. 2
=E1.CTRL-112S5 1 front bezel 18mm 3226199320 =E1.CTRL/112. 2
=E1.CTRL-112U0 1 Inputcart 16 3880100920 =E1.CTRL/112. 0
=E1.CTRL-120K1 1 Relay 24VDC 3630002198 =E1.CTRL/120. 1
=E1.CTRL-120K1 1 Relaybase 3630003103 =E1.CTRL/120. 1
=E1.CTRL-120K2 1 Relay 24VDC 3630002198 =E1.CTRL/120. 2
=E1.CTRL-120K2 1 Relaybase 3630003103 =E1.CTRL/120. 2
=E1.CTRL-120K3 1 Relay 24VDC 3630002198 =E1.CTRL/120. 3
=E1.CTRL-120K3 1 Relaybase 3630003103 =E1.CTRL/120. 3
=E1.CTRL-120K4 1 Relay 24VDC 3630002198 =E1.CTRL/120. 4
=E1.CTRL-120K4 1 Relaybase 3630003103 =E1.CTRL/120. 4
=E1.CTRL-120K5 1 Relay 24VDC 3630002198 =E1.CTRL/120. 5
=E1.CTRL-120K5 1 Relaybase 3630003103 =E1.CTRL/120. 5
=E1.CTRL-120K8 1 Relay 24VDC 3630002198 =E1.CTRL/120. 8
=E1.CTRL-120K8 1 Relaybase 3630003103 =E1.CTRL/120. 8
=E1.CTRL-120U0 1 Outputcart 16 3880300920 =E1.CTRL/120. 0
=E1.CTRL-121K1

191
1

Terberg Control Systems


Relay 24VDC

Revision Date Engineer drawing : HR


3630002198

ADD Sobolinoe
As Built
page header : Partlist
=E1.CTRL/121. 1

193

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 192
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E1.CTRL-121K1 1 Relaybase 3630003103 =E1.CTRL/121. 1


=E1.CTRL-121K2 1 Relay 24VDC 3630002198 =E1.CTRL/121. 2
=E1.CTRL-121K2 1 Relaybase 3630003103 =E1.CTRL/121. 2
=E1.CTRL-121K3 1 Relay 24VDC 3630002198 =E1.CTRL/121. 3
=E1.CTRL-121K3 1 Relaybase 3630003103 =E1.CTRL/121. 3
=E1.CTRL-130U0 1 Analog in 8 3880200920 =E1.CTRL/130. 0
=E1.CTRL-130U0-130U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E1.CTRL/130. 5
=E1.CTRL-130U0-130U6 1 Pickyback for PT100 (-20..+150) 3881100921 =E1.CTRL/130. 6
=E1.CTRL-130U0-130U7 1 Pickyback for PT100 (-20..+150) 3881100921 =E1.CTRL/130. 7
=E1.CTRL-130U0-150U1 1 Pickyback for control voltage 3800000013 =E1.CTRL/130. 8
=E1.CTRL-131U0 1 Analog in 8 3880200920 =E1.CTRL/131. 0
=E1.CTRL-131U0-151U1 1 Pickyback for PT100 (-20..+150) 3881100921 =E1.CTRL/131. 1
=E1.CTRL-131U0-151U2 1 Pickyback for PT100 (-20..+150) 3881100921 =E1.CTRL/131. 2
=E1.CTRL-131U0-151U3 1 Pickyback for PT100 (-20..+150) 3881100921 =E1.CTRL/131. 3
=E1.CTRL-131U0-151U4 1 Pickyback for PT100 (-20..+150) 3881100921 =E1.CTRL/131. 4
=E1.CTRL-131U0-151U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E1.CTRL/131. 5
=E1.CTRL-140U0 1 Analogout 4 3880500920 =E1.CTRL/140. 0
=E1.CTRL-150U0 1 Convertor 3880000025 =E1.CTRL/150. 0
=E1.CTRL-150U3 1 Convertor 3880000025 =E1.CTRL/150. 3
=E1.CTRL-152U1 1 CAN-COM 3880000001 =E1.CTRL/152. 1
=E1.CTRL-152U1 1 RS485/422 (12VDC supply) 3880000018 =E1.CTRL/152. 1
=E1.CTRL-153U0 1 Processor SBC7-2 COM 3884200924 =E1.CTRL/153. 0
=E1.CTRL-170K1 1 Terminal relay 24VDC 0206323364 =E1.CTRL/170. 1
=E1.CTRL-170K2 1 Terminal relay 24VDC 0206323364 =E1.CTRL/170. 2

192
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
194

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 193
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-170K
Circuit description/function

/170.2 louver output open


/170.1 louver input open

/170.0 =

/170.1 =

/170.1 =

/170.2 =

Page
path
111
112
114
211
212
214

No

Bridge

193
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-170K
195

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 194
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-20F8
Circuit description/function

230VAC supply from MCC panel

Page
/20.7

/20.7

path
1
N

No

Bridge

1 2
WE1_X2_1
2x2.5mm

1 2

1 2

=.MCC
-X2

194
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-20F8
196

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 195
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X1
Circuit description/function

supply from generator side

supply from mains side


=

=
Page
/20.0

/20.0

/20.0

/20.1

/20.1

/20.3

/20.3

/20.4

/20.4

path /20.4
1
2
3
4

5
6
7
8

No

Bridge

1 2 3 4 5 1 2 3 4 5
5x

5x
WE1X1_1

WE1X1_5

1 2 3 4 5 1 2 3 4 5

1 2 3 4 4/ 1 2 3 4 8/

=CAT
-CAT

195
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X1
197

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 196
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X11
Circuit description/function

from current transformers

Page
/33.1

/33.1

/33.1

/33.1

path
1
2
3
4

No

Bridge

1 2 3 4
4x
WE1X11_1

1 2 3 4

1 2 3 4

=CAT
-X

196
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X11
198

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 197
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X40
Circuit description/function

jacketwater temperature high

oil level low detection


EK-210 gas meter pulse
gas pressure high

oil pressure low

spare
=

=
Page
/24.1

/24.1

/24.2

/24.2

/24.3

/24.3

/24.4

/24.4

/24.5

/24.5

/24.6

/24.6

/24.7

/24.7
path
1
2
3
4
5
6

7
8
9
10

11
12
13
14
No

Bridge

1 2 3 4 4 6 1 2 1 2 1 2 1 2
WE1X40_11 .. 2x

2x
6x

2x

2x

WE1X40_13
WE1X40_1

WE1X40_7

WE1X40_9

1 2 3 4 4 6 1 2 1 2 1 2 1 2

36 37 32 33 34 35 . . . . . . . .

36 . .

=CUST =CAT =CUST


-.X50 -.X -X.

197
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X40
199

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 198
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X41
Circuit description/function

actuator
pickup

=
Page
/34.4

/34.4

/34.4

/33.6

/33.6

/33.6

/33.7

/33.7

path /33.7
1
2
3

4
5
6
7
8
9

No

Bridge

1 2 3 1 2 3 1 2 3
WE1X41_1 ASF 3x

WE1X41_8 ASF 3x

WE1X41_11 ASF
3x

1 2 3 1 2 3 1 2 3

+ - -/ A B B/ - + +/

+ A

=CAT =CAT
-x -X

198
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X41
200

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 199
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X42
Circuit description/function

/153.4 customer communication module


EIS shutdown lamp driver
EIS alter native timing

EIS warning lamp driver

EIS DDT connector


EIS shutdown

EIS ignition
EIS reset

/153.5 =

/153.5 =
Page
/45.1

/45.2

/45.3

/45.4

/45.5

/45.6

/45.6

/45.6

/45.6

path
1
2
3
4
5
6
7
8
9

10
11
12
No

Bridge

1 2 3 4 5 6 7 8 9 1 2 scr
WE1X42_10 ASF
9x
WE1X42_1

2x

1 2 3 4 5 6 7 8 9 1 2

. . . . . . . . . . .

. .

-.X =CAT
-.X

199
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X42
201

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 200
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X44
Circuit description/function

parallel compensation
field power

input power
=

=
Page
/40.3

/40.3

/40.3

/40.4

/40.4

/40.5

/40.5

path
1
2

3
4

5
6

No

Bridge

1 2 3 4 5 7 8
7x
WE1X44_1

1 2 3 4 5 7 8

1 2 2/ 1 4 1 2

1 1 1

=CAT =CAT =CAT


-F -PM -CB

200
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X44
202

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 201
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X50
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC


starting motor 1

start relay
=

=
Page
/27.1

/27.1

/27.1

/27.2

/27.1

/27.3

/27.3

/27.4

/27.4

/27.5

/27.5
path
1
1
1
1
2
3
4
5
6
7

No 8

Bridge

1 2 1 2 3 4 5 6
WE1X50_1

WE1X50_3
6x2.5mm
2x6mm

1 2 1 2 3 4 5 6

. . . . . . . .

=CAT
-.X

201
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X50
203

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 202
202
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
1 /26.2 emergency stop push button

2
2

.
1

2 /26.2 =

3
3

.
WE1X60_1 4x /26.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E1.CTRL-X60

.
4
4

-.X

Terberg Control Systems


.
4 /26.2 =

1
1
5 /26.8 emergency stop from engine

1.3
1.4
2.0
2
2
WE1X60_5 2x 6 /26.8 =

Revision
2

1
1

Date
7 /29.4 ACB close

2
2

.
8 /29.5 =

28.11.2006
06.12.2006
19.12.2006
.
3
3

-X.
.
WE1_X60_7 4x 9 /29.5 ACB UVT

=ABB_A02

HRI
HRI
HRI
4
4

.
10 /29.6 =

Engineer
3

1
1
11 /112.3 MVCB closed

2
2

design
drawing
12 /112.3 =

plot-date
3
3

instruction :
13 /112.4 MVCB open

: HR
: HR
4
4

14 /112.4 =

5
5
4

15 /112.5 MVCB available

: 19.12.2006
6
6

16 /112.5 =

-X
7
7

=.MV
WE1_X60_11 14x 17 /112.6 MVCB tripped

8
8

18 /112.6 =
9
9

19 /112.7 MVCB earthed


10
10
5

20 /112.7 =
21
21

21 /112.8 spare
12
12

22 /112.8 =

23 /113.1 enable load sharing normal on internal

24 /113.1 =
1
1

ADD Sobolinoe
.
6

25 /113.2 spare
2
2

WE1X60_25 /113.2 =
Engine control panel 1
26
2x1mm
1
1

27 /113.3 =
2
2

WE1X60_27 28 /113.3 =
2x1mm
1
1

29 /113.4 =
2
2

WE1X60_29
7

30 /113.4 =
2x1mm
1
1

31 /113.5 =
.
2
2

-.X
.

=CAT

WE1X60_31 32 /113.5 =
2x1mm
1
1

33 /113.6 =
2
2

WE1X60_33 34 /113.6 =
2x1mm
1
1

.
8

35 /113.7 =
drawing : 063058
2
2

page header : =E1.CTRL-X60


.

WE1X60_35 36 /113.7 =
2x1mm
1
1

37 /113.8 =
2
2

WE1X60_37
E1.CTRL

38 /113.8 =
2x1mm
As Built
9

GRP =

page : 203
page's 498
204
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X61
Circuit description/function

/160.1 alarm flashlight

/160.1 =

Page
path
1
2

No

Bridge

1 2
2x
WE1X61_1

1 2

. .

=EXT
-X

203
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X61
205

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 204
204
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

X
1 /130.1

2
2

X
1

2 /130.1 gas pressure 1

WE1X70_1 ASF 6x /130.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E1.CTRL-X70

3
3

Terberg Control Systems


/130.2 =

X/
1
1

X
4 /130.2 =

1.3
1.4
2.0
2
2

X
5 /130.2 gas pressure 2

Revision
WE1X70_4 ASF 6x
2

6 /130.3 =

3
3

Date
/130.3 =

X/
1
1

X
7 /130.3 =

28.11.2006
06.12.2006
19.12.2006
2
2

X
8 /130.3 spare

HRI
HRI
HRI
WE1X70_7 ASF 6x 9 /130.4 =

3
3

Engineer
3

/130.4 =

X/
1
1

X
10 /130.4 =

2
2

design
X

drawing
11 /130.4 =

plot-date
WE1X70_10 ASF

instruction :
12 /130.5 =

: HR
: HR
6x

3
3

/130.5 =

X/
1
1

X
4

13 /130.5 stator winding L1 temp.

: 19.12.2006
2
2

X
14 /130.6 =

3
3

X
WE1X70_13 ASF 15 /130.6 =
6x
/130.6 =

X/
1
1

X 16 /130.6 stator winding L2 temp.

-X
X
2
2

X
5

17 /130.7 =
3
3

WE1X70_16 ASF 18 /130.7 =


6x
/130.7 =
X/
1
1

19 /130.7 stator winding L3 temp.


2
2

20 /130.8 =
3
3

ADD Sobolinoe
X

WE1X70_19 ASF
6

21 /130.8 =
6x
4
4

/130.8 =
Engine control panel 1

X/
1
1

22 /131.1 bearing temperature driven end


2
2

23 /131.2 =
3
3

WE1X70_22 ASF 24 /131.2 =


6x
4
4
7

/131.2 =
X/
1
1

25 /131.2 bearing temperature non driven end


2
2

26 /131.3 =
3
3

WE1X70_25 ASF 27 /131.3 =


6x
4
4

/131.3 =
X/
1
1

X
8

28 /131.3 air inlet temperature


drawing : 063058
2
2

page header : =E1.CTRL-X70


X

29 /131.4 =
3
3

WE1X70_28 ASF 30 /131.4 =


6x
E1.CTRL

/131.4 =
X/
1
1

As Built
X

31 /131.4 spare
2
2
9

WE1X70_31 ASF 32 /131.5 =


GRP =

6x
page : 205
page's 498
206
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X70
Circuit description/function

/131.5 spare

/131.5 =

/131.5 =

/131.6 =

/131.6 =

/131.6 =

/131.6 =

/131.7 =

/131.7 =

/131.7 =

/131.7 =

/131.8 =

/131.8 =

/131.8 =

/131.8 =

/131.9 =

/131.9 =

/131.9 =
Page
path
33

34
35
36

37
38
39

40
41
42

43
44
45

No

Bridge

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
WE1X70_31 ASF

WE1X70_34 ASF

WE1X70_37 ASF

WE1X70_40 ASF

WE1X70_43 ASF
6x

6x

6x

6x

6x

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

X X/ X X X X/ X X X X/ X X X X/ X X X X/

205
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X70
207

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 206
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X71
Circuit description/function

/140.6 spare

/140.6 =

Page
path
1
2

No

Bridge

1 2
WE1X71_1 ASF 2x

1 2

. .

=CAT
-X

206
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X71
208

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 207
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X83
Circuit description/function

/152.5 CAT pyrometer

/152.5 =

/152.5 =

Page
path
1
2
3

No

Bridge

1 2 3
WE1X83_1 ... 3X

1 2 3

69 70 66

69

=CAT
-X.

207
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X83
209

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 208
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X93
Circuit description/function

/101.9 CAN 3 network connection to engine


/101.7 CAN 3 network

/101.8 =

/101.8 =

/101.9 =

/101.9 =

Page
path
1
2

3
4

No

Bridge

1 2 1 2
Unitronics can

Unitronics can
bus 3x0.5mm

bus 3x0.5mm
WE1X93_1

WE1X93_3

1 2 1 2

3 4 1 2 2/

3 1

=SPARE =E2.CTRL
-X93 -X93

208
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X93
210

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 209
0 1 2 3 4 5 6 7 8 9

=E1.CTRL-X96
Circuit description/function

RS 232/485 supply 24VDC


RS 485 to remote pc

RS485 to E2.CTRL
=

=
Page
/98.4

/98.4

/98.4

/98.4

/98.4

/98.1

/98.1

/98.7

/98.7

/98.7

/98.7

/98.7
path
1
2
3
4
5

6
7

8
9
10
11
12
No

Bridge

1 2 3 4 5 6 1 2 3 4
WE1X96_1 ASF

WE1X96_6 ASF

WE1X96_1 ASF
5x0.5mm

2x0.5mm

5x0.5mm
6x
W3

1 2 3 4 5 6 1 2 3 4

1 2 3 4 5 + - 1 2 3 4 5

1 1

-X96 -98U5 =E2.CTRL


-X96

209
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.CTRL-X96
=E2.CTRL/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 1 drawing : 063058 E1.CTRL
page : 210
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A Engine control panel 2
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E2.CTRL
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E2.CTRL 1 Title page E2.CTRL 120 SBC 7-2 CAN-DOUT O 0.0 - 0.7
E2.CTRL 2 Index E2.CTRL 121 SBC 7-2 CAN-DOUT O 1.0 - 1.7
E2.CTRL 3 Index E2.CTRL 130 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E2.CTRL 5 Reference E2.CTRL 131 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E2.CTRL 7 Earthing E2.CTRL 140 SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
E2.CTRL 18 cutout doors E2.CTRL 150 U/U-converter
E2.CTRL 19 Wire numbers E2.CTRL 152 CAN-COM
E2.CTRL 20 Supply voltage E2.CTRL 153 SBC7-COM
E2.CTRL 21 Battery charger E2.CTRL 160 Voltfree contacts
E2.CTRL 22 Panel lighting heater and ventilation E2.CTRL 170 Interface relays
E2.CTRL 24 Hardware protections E2.CTRL 190 Serial cables
E2.CTRL 26 Emercency stop relays E2.CTRL 191 Partlist
E2.CTRL 27 Engine starting/ignition control E2.CTRL 192 Partlist
E2.CTRL 29 Synchronising breaker control E2.CTRL 193 Partlist
E2.CTRL 33 Woodward 2301A LSM E2.CTRL 194 =E2.CTRL-170K
E2.CTRL 34 Power Organiser E2.CTRL 195 =E2.CTRL-20F8
E2.CTRL 40 Generator voltage regulator E2.CTRL 196 =E2.CTRL-X1
E2.CTRL 45 Electronic governing system E2.CTRL 197 =E2.CTRL-X11
E2.CTRL 98 RS 232/485 network E2.CTRL 198 =E2.CTRL-X40
E2.CTRL 99 CAN-LCD E2.CTRL 199 =E2.CTRL-X41
E2.CTRL 101 SBC 7-2 Controller Module E2.CTRL 200 =E2.CTRL-X42
E2.CTRL 110 SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7 E2.CTRL 201 =E2.CTRL-X44
E2.CTRL 111 SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7 E2.CTRL 202 =E2.CTRL-X50
E2.CTRL 112 SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7 E2.CTRL 203 =E2.CTRL-X60
E2.CTRL 113 SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7 E2.CTRL 204 =E2.CTRL-X61

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
3

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 2
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E2.CTRL 205 =E2.CTRL-X70
E2.CTRL 206 =E2.CTRL-X70
E2.CTRL 207 =E2.CTRL-X71
E2.CTRL 208 =E2.CTRL-X83
E2.CTRL 209 =E2.CTRL-X93
E2.CTRL 210 =E2.CTRL-X96

2
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 3
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 24/230VAC line red


control voltage : 24/230VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

3 7

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
3 7
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 7
0 1 2 3 4 5 6 7 8 9

298.0 600.0 596.0

384.0
207.0

296.0
dimensions hxwxd MCC panel 2100x600x600mm
155.0 63.0
cable entry:
panel cut-out 155.0
paint RAL 7035 x 178mm
y 178mm

protection class IP54 240.0


138.0 138.0
420.0
320.0 356.0

144.0
130.0
panel cut-out for 420.0
4 regdisplay
99U0
500.0
100.0

640.0

705.0
825.0

26S2
296.0 825.0
22mm

1760.0 1674.0

22M4 panel cut-out 1760.0


x 178mm
y 178mm
1850.0
2000.0
1950.0
E#.CTRL
2100.0
E#.CTRL
7
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : cutout doors
19

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 18
0 1 2 3 4 5 6 7 8 9

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100

101 t/m 150


151 t/m 200

201 t/m 250


251 t/m 300

301 t/m 350


351 t/m 400

401 t/m 450


451 t/m 500

501 t/m 550


551 t/m 600

601 t/m 650


651 t/m 700

701 t/m 750


801 t/m 800

901 t/m 900


951 t/m 900

1001 t/m 9050


1051 t/m 1100

1101 t/m 1150


1151 t/m 1200

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Wire numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 19
0 1 2 3 4 5 6 7 8 9

1 3 5 7 11 1 3 5 7 11 1 N 11
20F2 20F5 20F8
C0.5A 2 4 6 8 14 2 4 6 8 14 2 N. 14
6kA 110.1 C0.5A 110.2 B10A+N 110.3
6kA 6kA
GENERATOR
MEASURING MAINS 230VAC
MEASURING CONTROL
SUPPLY

1.5mm red

1.5mm red
2,5mm black

2,5mm black
2,5mm blue

2,5mm blue

2,5mm blue
1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red
2,5mm brn

2,5mm gry

2,5mm brn

2,5mm gry

2,5mm brn

-X1 1 2 3 4 -X1 5 6 7 8
20F8 1 20F8 N
=CAT

=CAT

=E2.MCC
-X2 1 2

L1 L2 L3 N L1 L2 L3 N
E2_1
=.MCC/20.5
E2_2
=.MCC/20.5

12 14 22 24
100VAC / 50Hz 33.0 34.1 100VAC / 50Hz 34.6 34.6 230VAC / 50Hz
from 6300V:100V 11 13 from 6300V:100V 21 23 from MCC 3 4
33.0 33.0 34.6 34.6 21.0 21.0

supply from generator supply from mains 230VAC 230VAC


generator side measuring mains side measuring supply from control
MCC panel supply

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Supply voltage
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 20
0 1 2 3 4 5 6 7 8 9

20.8/3 3/22.0
20.9/4 4/22.0
1.5mm

21U1 surg. L in N
filter L out N

1.5mm
201 202 1.5mm

21T1
230VAC/24VDC L N
25A

BATTERY
CHARGER
24VDC 6mm
203

25A
21V6
60A

- +
6mm
6mm 6mm
204

1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B25A 2 14 B16A 2
6kA 110.4 6kA 110.5 6kA
6. 5
STARTING PANEL PANEL
SUPPLY SUPPLY 2,5mm
MOTOR
CIRCUIT BATTERIES 24VDC

6mm 205 5
24.0

2.5mm
6mm 6mm

+

21B4

=E2.MCC
7/27.0 -X3 1
E2_5/=.MCC/20.8
2x12V
12Ah
6./27.0 E2_6/=.MCC/20.8
- -X3 2
6mm 6mm 2.5mm
6/24.0
battery Charger engine batteries control MCC
power Supply batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Battery charger
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 21
0 1 2 3 4 5 6 7 8 9

21.9/3 3
21.9/4 4

1.5mm 1.5mm 1.5mm

22S3 22S6
1 1

THERMOSTAT THERMOSTAT
VENTILATION HEATER

TC TO
2 2

=.MCC/21.4 =.MCC/21.7
E2.150 E2.151

PL 1 2

22H7
. . .
24 Watt


-H 1 2

22M4 M 22E7
115/90 m/h ~
230V

panel panel Panel


lighting ventilation heater
19W/0,08A 250W/1.2A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Panel lighting heater and ventilation
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 22
0 1 2 3 4 5 6 7 8 9

21.6/5 5/26.0
+24VDC
-X40 1 -X40 3 -X40 5 -X40 11 -X40 13
=CUST
24Z0

=CUST
24Z5

=CUST
24Z6
X. . X. .

.X50 36 .X50 32 .X50 34

A1 A1
HGPS P LOP2 P HJWT3 24K4 24K5
High A2 A2
10mBar

.X50 37 .X50 33 .X50 35 211 212

X. . X. .

-X40 2 -X40 4 -X40 6 -X40 12 -X40 14

-X40 7 -X40 9

=CAT

=CAT
.X . .X .
4
U=55V
I=1mA
213 214

.X . .X .

-X40 8 -X40 10

208 209 210

A1 A1 A1 A1 A1
24K1 24K2 24K3 24K6 24K7
A2 A2 A2 A2 A2
21.9/6 6/26.0
0VDC gas oil jacketwater EK-210 oil spare spare
pressure pressure temperature gas meter level low
high low high pulse detection
OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V

14 14 14 111.1 14 14 14
12 11 12 11 12 11 12 11 111.2 12 11 111.3 12 11 111.4
24 24 24 24
22 21 110.6 22 21 110.7 22 21 110.8 22 21

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Hardware protections
26

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 24
0 1 2 3 4 5 6 7 8 9

24.9/5 5/29.0
+24VDC
11 -X60 5
21
26K8
26K8 26.8
12 14 26Z8
26.8 .X
22 24 22
26K4
26.4
21

224
216 220
22
-X60 1 -X60 3 26K5
26.5
21
Optional .X . .X .
.X
ESPB

.X . .X .
-X60 6
-X60 2 -X60 4

217 221

14 14
1 1.
26K4 26K5
26.4 26.5
26S2 13 13
door 2 2.

228 227 229 230

215 218 222 219 223 225 1mm


red
26P1

A1 T11 T12 T22 T21 T31 T32 13 23

=E2.MCC
-X20 1 -X20 2

E2_16 E2_17
Omron G9S-2002 =.MCC/20.3 =.MCC/20.3

A2 14 24

226 99
A1 A1 99/111.5 A1
26K4 26K5 26K8
A2 A2 A2
24.9/6 6/29.0
0VDC emergency emergency emergency stop emergency
stop relay stop push button to MCC panel stop from
engine
ABB.KC6-31Z-24VDC ABB.KC6-31Z-24VDC OMR.G2R2SN24DC+V

13 14 26.6 13 14 26.7 14
33 34 27.6 33 34 27.8 12 11 26.2
43 44 27.7 43 44 29.2 24
21 22 26.4 21 22 26.4 22 21 26.1

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Emercency stop relays
27

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 26
0 1 2 3 4 5 6 7 8 9

21.3/7 7
+24VDC 11 11 21
27K6 5
27K7 5
27K8 5 120K1 120K2 120K2
120.1 120.2 120.2
27.6 27.7 27.8 12 14 12 14 22 24
1 3 1 3 1 3
2,5mm 2,5mm 2,5mm

231 232 233


WDU 4 WDU 4 WDU 4
-X50 3 -X50 5 -X50 7
7 234 236 238
X50 3 X50 5 X50 7
33 43 33
WDU 10 WDU 4 26K4 26K4 26K5
26.4 34 26.4 44 26.5 34
-X50 1 1 1 1 2,5mm emergency emergency emergency
6. stop stop stop
27.3
=CAT

.X . .X . .X . .X .
Battery set
235 237 239
2 x 12V
170Ah 120mm 27SMS2 27SMS3

27SMS2 27SMS3 27MGV4 27MGV5


120mm
.X . .X . .X .

.X . .X . .X . .X .

27.3
-X50 2 -X50 4 -X50 6 -X50 8
6. 8 8 8
27K6 27K7 27K8
6mm 2,5mm 2,5mm 2,5mm 2,5mm 7 7 7
21.3/6. 6.
0VDC starting starting starting start gas valve 1 gas valve 2 start gas valve 1 gas valve 2
motor motor 1 motor 2 relay 24VDC 24VDC relay 24VDC 24VDC
circuit
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
CAT Dungs
3 3 3
1 5 27.3 1 5 27.4 1 5 27.5
4 4 4
2 6 2 6 2 6

26
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Engine starting/ignition control
29

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 27
0 1 2 3 4 5 6 7 8 9

26.9/5 5/33.4
+24VDC

11 11
120K3 120K5
120.3 120.5
12 14 12 14
allowed ACB
to open
close

240 242

5 5
35K1 35K2
11 43 29.1 29.2
120K4 26K5 1 3 1 3
120.4 26.5
12 14 44
sync. emergency
pulse stop

1,5mm 1,5mm
WHT WHT
245 244 247 246
241 243
-X60 7 -X60 8 -X60 9 -X60 10

=ABB_A02
X. . X. . X. . X. .

8 8
CLOSE UVT
35K1 35K2
7 7

26.9/6 6/33.4
0VDC ACB ACB ACB ACB
close circuit UVT close UVT

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V

3 3
1 5 29.4 1 5 29.5
4 4
2 6 2 6

27
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Synchronising breaker control
33

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 29
0 1 2 3 4 5 6 7 8 9

20.2/11 11/34.1
20.2/12 12/34.1
20.2/13 13/34.1
29.9/5 5/34.0
29.9/6 6/34.0
2,5mm

33F4
10A
2,5mm 2,5mm
24VDC SUPPLY 251 RAIL
WOODWARD 2301A 33P4

16 17 15 G WOODWARD 2301A
+ + -

trim in input
13

speed sync.
12
3 +25 81/150.2
2 -26 80/150.1

load sharing &


speed control
11
1

2301A
+23
4mm black -24 4mm black
248 L1
249
4 5 102/34.1
L2
250
6 *) 7 104/34.2
L3
8 9 106/34.2

actuator
+10 20

loadsharing
-11 21

12 22

lines
1,5mm
108/34.7

shield

speed signal
27 2x 0,5mm
shielded
28
br wh 1 2

input
29

Isochr
/droop
-X11 1 2 3 4

120.6/61 14 X41 4 5 6 -X41 7 8 9

=CAT

=CAT
X 1 2 3 4

Idle/
rated
120.7/62 19 X A B X - +
Pickup Actuator
=CAT * Caterpillar delivery

from current load sharing & pickup actuator


transformers speed control

note placed in mcc panel

29
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Woodward 2301A LSM
34

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 33
0 1 2 3 4 5 6 7 8 9

33.9/11 11/40.0 20.5/21 21


33.9/12 12/40.0 =CAT 20.5/22 22
33.9/13 13/40.0 20.5/23 23
20.2/14 14 Connection Connection 20.5/24 24
CAN 1 CAN 2
x + - SBC 7-2 SBC 7-2
IN OUT IN OUT

X41 1 2 3

br wh

34P1

COM 0 RS232
V2.0

VGREF VG1 VG2 VG3 + - + - H L H L VBREF VB1 VB2 VB3


Tacho Pickup CAN1 CAN2
signal
ON
Generator Voltage CAN1 Mains Voltage
Can2
End
Power
ON CAN1
0 1 Run

Low Battery Power Organiser
ON CAN2 CAN1
0 1 Terberg
CAN2
Control Systems CE
125
250
500

X10 X1

Bitrate Address

PT's: 6300/100VAC Generator Current Digtal


Power
Protection Current
Outputs
CT's: 150/5A 0 1 2 3
24VDC
IG11 IG12 IG21 IG22 IG31 IG32 - + IP11 IP12 IP21 IP22 IP31 IP32
1030 eKW
4mm
black
4mm
black
102

104

106
107

107
108
33.8/

33.8/

33.8/

34.6/

34.2/

33.1/
33.5/5 5/45.0
+24VDC
33.5/6 6/45.0
0VDC
current transformers pickup

33
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Power Organiser
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 34
0 1 2 3 4 5 6 7 8 9

34.2/11 11
34.2/12 12
34.2/13 13

* CATERPILLAR DELIVERY

40U2
E2 E2 E3
VOLTAGE
REGULATOR Kato
)*
VR KCR-760
R1 R2
F- F+ P1 P2 CT CT5 + -

254 255 256 257 258 259

note placed in mcc panel

2,5mm
black
71/150.5
RAIL RAIL RAIL
70/150.4
X44 1 2 X44 3 4 X44 5 6
=CAT

F 1 2 PM 1 4 CB 1 2

Generator terminal rail

field input parallel voltage


power power compensation adjust

34
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Generator voltage regulator
45

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 40
0 1 2 3 4 5 6 7 8 9

34.9/5 5/98.0
+24V-dc

A1 A1 A1
45K2 45K5 45K6
A2 A2 A2

12 14 11 11
120K8 121K1 121K2
120.8 121.1 121.2
11 12 14 12 14
6
45.3

260 261 262 263 264 265

X42 1 X42 2 X42 3 X42 4 X42 5 X42 6 X42 7 8 9

.X . .X . .X . .X . .X . .X . .X . .X . .X .

45P1

h F L J C D A+ B- T d G K

CDL + CDL -
EIS module

45.3
6
34.9/6 6/98.0
0V-dc EIS EIS EIS EIS EIS EIS EIS spare
reset shutdown ignition alter warning shutdown DDT
native lamp lamp connector
timing driver driver
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 111.6 12 11 111.7 12 11

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Electronic governing system
98

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 45
0 1 2 3 4 5 6 7 8 9
+24VDC
45.9/5 5/99.0
45.9/6 6/99.0
0VDC

=E1.CTRL

=E3.CTRL
X96 8 -X96 1 green
RS485 BUS green -X96 8 X96 1

X96 9 -X96 2 yellow yellow -X96 9 X96 2

X96 10 -X96 3 white white -X96 10 X96 3

X96 11 -X96 4 brown brown -X96 11 X96 4

X96 12 -X96 5 -X96 12 X96 5

Screened Screened
4x0,14 4x0,14

98U5

0
1
RS485
RxA RxB TxA TxB SH
RTS
End of
RS485 + - TxD RxD SG RTS line
NETWORK RS232
ENGINE

brown

blue
red

yel
Screened
4x0,14

101U0
101.0
2 3 5 7
2= TxD
SBC RS232 3= RxD
5= SG
Serial COM 1 7= RTS

SER.1
101.2

RS485 RS232 RS485


to E1.CTRL from engine to E3.CTRL
SBC 7-2

45
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : RS 232/485 network
99

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 98
0 1 2 3 4 5 6 7 8 9

99U7
Display 4 x 20

99U0

Address Display
I 0 3 CAN1
Power
Run
CAN_LCD4

Terberg
CE O

CAN1
Control Systems I
CAN2
O
0 5 CAN2 contrast

end
125
250
500
x10 x1
Bitrate Address
COM0 - RS232
Font panel Digtal Digtal
Service
Power CAN1 CAN2 Inputs Outputs
24VDC 0 1 2 3 4 5 0 1 2 3
1 - + H L H L

IN IN

Connection Connection
CAN 1 CAN 2
SBC 7-2 SBC 7-2

98.9/5 5/101.0
+24VDC
98.9/6 6/101.0
0VDC

98
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-LCD
101

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 99
0 1 2 3 4 5 6 7 8 9

99.9/5 5/110.0
+24VDC

=E1.CTRL

=E3.CTRL
E2_93_1 /=E1.CTRL/101.9

E2_93_2 /=E1.CTRL/101.9

E3_93_1 /=E3.CTRL/101.7

E3_93_2 /=E3.CTRL/101.8
=E2.MCC

E2_91_1/=.MCC/110.1
E2_91_2/=.MCC/110.1
X93 3 4 X93 1 2

X93 1 2 X93 3 4


L L
101U0 CAN 1 H CAN 2 H
98.6 L L
Connection Connection
SER.1 internal H internal H

brn

wht

brn

wht

brn

wht
+ + H L H L H L


Power On On On
Off Off Off
COM0 COM1 CAN1 CAN2 CAN3
CAN3
Address Bitrate

I I
Run
O O
single board controller

Reset Low Battery Terberg


Control Systems
Enable reset R1
Processor
Download watchdog
R2 v2.4

- - R1 R2

99.9/6 6/110.0
0VDC site scada CAN 1 CAN 2 CAN 3 network CAN 3 network
network network network connection to connection to
engine E1.CTRL engine E2.CTRL

99
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 Controller Module
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 101
0 1 2 3 4 5 6 7 8 9

101.9/5 5/111.0
+24VDC

11 11 11 11 11 21 21 21
20F2 20F5 20F8 21F3 21F5 24K1 24K2 24K3
20.2 20.6 20.9 21.3 21.5 24.1 24.2 24.3
14 14 14 14 14 22 24 22 24 22 24

Connection
CAN 1 SBC 7-2

in out

268 269 270 271 272 273 274 275


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
end
125
250
500

101.9/6 6/111.0
0VDC CB CB CB starting CB gas oil jacketwater
generator mains 240VAC motor charger pressure pressure temperature
measuring measuring Control circuit control high low high
off/fail supply supply batteries
off/fail off/fail

[429]
[430] [1] [232] [10] [123] [129] [142]

101
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/112.0
+24VDC

14
11 11 11 11 11
24K4 24K5 24K6 24K7 45K2 45K5
24.4 24.5 24.6 24.7 45.2 45.5
12 14 12 14 12 14 12 14 12 14
11

26.5
99

276 277 278 279 99 280 281 282


110U0
110.0 8 9 11 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/112.0
0VDC EK-210 Oil level spare spare ESPB EIS EIS spare
gas meter low emergency shutdown warning
pulse LOLS shutdown
local

[64] [125] [0] [0] [115] [143] [144] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7
112

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/113.0
+24VDC

112S5 -X60 11 -X60 13 -X60 15 -X60 17 -X60 19 -X60 21


13 23

=E2.MV
X X X X X X
14 24
1 0 2

X X X X X X

-X60 12 -X60 14 -X60 16 -X60 18 -X60 20 -X60 22

Connection
CAN 1 SBC 7-2

in out

283 284 285 286 287 288 289 290


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 2 CAN1
x10 x1
end
125
250
500

111.9/6 6/113.0
0VDC key switch key switch MVCB MVCB MVCB MVCB MVCB spare
selection selection closed open available tripped earthed
up down

[298] [297] [32] [360] [149] [33] [257] [0]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7
113

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 112
0 1 2 3 4 5 6 7 8 9

112.9/5 5/120.0
+24VDC
-X60 23 -X60 25 -X60 27 -X60 29 -X60 31 -X60 33 -X60 35 -X60 37

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT
.X . .X . .X . .X . .X . .X . .X .
*Note: Bridge if
loadshare lines
connected with
other engines

.X . .X . .X . .X . .X . .X . .X .

-X60 24 -X60 26 -X60 28 -X60 30 -X60 32 -X60 34 -X60 36 -X60 38

291 292 293 294 295 296 297 298


112U0
112.0 8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7


16 channel
digital input
card

Terberg
Control Systems

112.9/6 6/120.0
0VDC enable load spare spare spare spare spare spare spare
sharing
normal
on internal
pid controls

[20] [0] [0] [0] [0] [0] [0] [0]

112
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 113
0 1 2 3 4 5 6 7 8 9

113.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 + H L

CAN Network
16 channel
digital output
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7
end
125
250
500

- 0 1 2 3 4 5 6 7

299 300 301 302 303 61 62 304

33.4/61 33.4/62

A1 A1 A1 A1 A1 A1
120K1 120K2 120K3 120K4 120K5 120K8
A2 A2 A2 A2 A2 A2

113.9/6 6/121.0
0VDC start gas sync ACB ACB GOV GOV EIS
relay valve breaker synchronising open isochr/droop idle / rated reset
allowed pulse
to close
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14 14 14 14
12 11 27.6 12 11 27.7 12 11 29.1 12 11 29.1 12 11 29.2 12 11 45.0
24
21 22 27.8
[22]

As Built
[20] [24] [10] [57] [9] [2] [3]
113 121
Terberg Control Systems Revision Date Engineer drawing : HR page header : SBC 7-2 CAN-DOUT O 0.0 - 0.7
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5/130.0
+24VDC

120U0
120.0

16 channel
digital output
card

Terberg
Control Systems

O 1.0 O 1.1 O 2.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

305 306 307 140 141 142 143 144

140/170.0 141/170.1

A1 A1 A1
121K1 121K2 121K3
A2 A2 A2

120.9/6 6/130.0
0VDC EIS EIS alarm louver louver spare spare spare
ignition alter native flashlight input output
timing open open
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 45.3 12 11 45.4 12 11 160.1

[18] [19] [137] [198] [199] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DOUT O 1.0 - 1.7
130

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 121
0 1 2 3 4 5 6 7 8 9

130P1

130P2

130P3

130P4

130PT5

130PT6

130PT7
4-20mA 4-20mA 4-20mA 4-20mA PT100 PT100 PT100

X X X X X X X X X X X X X X X X X X X X X X X X X X X X

10

11

12

13

14

15

16

17

18

19

20

21
-X70 -X70 -X70 -X70 -X70 -X70 -X70

9
121.9/5 5/130.8 130.5/5 5/131.0
+24VDC
130.0/6 6/130.8 130.5/6 6/131.0

Connection
CAN 1 SBC 7-2
in out

308 6 309 310 6 311 312 6 313 314 6 315 316 317 318 319 320 321 322 323 324 5 6 325

130U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


8 channel

130U5

130U6

130U7

150U1
analog input
card v2.1 v2.1 v2.1 v2.0
PT100-PB PT100-PB PT100-PB 35VDC-PB
Power -20.. -20.. -20.. 0..35V
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C
Control Systems CAN

+ - + - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
+ -
I
O
0 1 CAN1
x10 x1
end
125
250
500

121.9/6 6/130.1
gas gas spare spare stator stator stator battery
pressure 1 pressure 2 winding L1 winding L2 winding L3 voltage
temp. temp. temp.

[61] [17] [0] [0] [19] [20] [21] [1]

121
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
131

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 130
0 1 2 3 4 5 6 7 8 9

131PT1

131PT2

131PT3

131PT4

131PT5

131PT6

131PT7

131PT8
130.9/5 5/140.0 PT100 PT100 PT100 PT100 PT100
+24VDC

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45
-X70 -X70 -X70 -X70 -X70 -X70 -X70 -X70

Connection
CAN 1 SBC 7-2
in out

326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349

131U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

CAN Network AI 1.0 AI 1.1 AI 1.2 AI 1.3 AI 1.4 AI 1.5 AI 1.6 AI 1.7
8 channel
151U1

151U2

151U3

151U4

151U5
analog input
card v2.1 v2.1 v2.1 v2.1 v2.1
PT100-PB PT100-PB PT100-PB PT100-PB PT100-PB
Power -20.. -20.. -20.. -20.. -20..
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C +150C +150C
Control Systems CAN

+ - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
I
O
0 2 CAN1
x10 x1
end
125
250
500

130.9/6 6/140.0
bearing bearing air inlet spare spare spare spare spare
temperature temperature temperature
driven end non driven end

[77] [78] [23] [0] [0] [0] [0] [0]

130
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
140

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 131
0 1 2 3 4 5 6 7 8 9

131.0/5 5/150.0
+24VDC
Connection
CAN 1 SBC 7-2

in out

140U0
+ H L

CAN Network
4 channel
analog output
card
Power
Terberg Run mA mA mA mA
Control Systems CAN

BITRATE
Address V V V V
I
O
0 1 CAN1
x10 x1
AO 0.0 AO 0.1 AO 0.2 AO 0.3
end
125
250
500

- 0+ 0- 1+ 1- 2+ 2- 3+ 3-

72 73 74 75 350 351 352 353

-X71 1 2

=CAT
72 73 74 75 -X . .
150.2 150.1 150.5 150.4

131.0/6 6/150.0
0VDC
speed voltage spare spare
adjust adjust

[122] [121] [0] [0]

131
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
150

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 140
0 1 2 3 4 5 6 7 8 9

140.9/5 5/152.0
+24VDC

40.6 40.6
33.5 33.5
80 81
70 71


150U0 150U3
+ G - + + G - +

AOUT AOUT

Terberg Terberg
V1.1 V1.1

ON U/U-CONV
-1V..+1V
ON
-1V..+1V
U/U-CONV
-5V..+5V -5V..+5V
-10V..+10V -10V..+10V
0V..10V 0V..10V

0..+10V 0..+10V
AIN AIN
- - + - - +

73 72 75 74
140.2 140.2
140.4 140.4

140.9/6 6/152.0
0VDC speed voltage
adjust adjust

140
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : U/U-converter
152

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 150
0 1 2 3 4 5 6 7 8 9

150.9/5 5/153.0
+24VDC Connection
CAN 2 SBC 7-2
in out ser.PYRO
152.3

RS 485 Serial cable



CAN-COM <-> PYROMETER
152U1
+ G H L H L

V1.0 CAN Network SUB 9-D FEMALE


CAT PYROMETER Eprom 2 3 6 7
COMM.LINK
on off CAT Pyrometer
V 1.0 SH

CAN-COM
J103

brown

green
BITRATE on PB

blue
red
485/
I 422
O ADDRESS =6 off V1.0
12VDC
I J102
O -X83 1 2 3

=CAT
X. 69 70 66
- J101

ser.PYRO
152.5
69 - RS485A
70 - RS485B
66 - SH

150.9/6 6/153.0
0VDC CAN-COM CAT pyrometer
PB RS 485/422
CAT pyrometer

150
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-COM
153

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 152
0 1 2 3 4 5 6 7 8 9

152.9/5 5/160.0
+24VDC

153U0 Connection
CAN 2 SBC 7
in out

CCM
COMM. LINK

+ + H L

CAN Network

153.1
on off
ser.CCM
enable reset

SBC 7-2-COM
download

V 2.4 153U5 B+
RUN RS232
25 polig
BITRATE
female *Caterpillar delivery
I CAN 2 I Low Battery CCM
O ADDRESS=4 O + - B-

I 1 2
O Reset 266 267

1mm
- - Serial 0 Serial 1 white
X42 10 11 12

=CAT
.X . .X .

ser.CCM
153.4

for cable detail


refer to
190CAB4-CCM
190.4

152.9/6 6/160.0
0VDC SBC7-COM customer
RS 232 communication
CCM communication module

152
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC7-COM
160

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 153
0 1 2 3 4 5 6 7 8 9

153.9/5 5
+24VDC

11
121K3
121.3
12 14

354

-X61 1

=EXT -X .

160H3

-X .

-X61 2

153.9/6 6/170.0
0VDC alarm
flashlight

153
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Voltfree contacts
170

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 160
0 1 2 3 4 5 6 7 8 9

160.9/6 6
0VDC

121.4/140 121.5/141

A1 A2 A1 A2

A1 A1
170K1 170K2
A2 A2

11 11
170K1 170K2
170.1 170.2
12 14 12 14
112

114

111

212

214

211

170K 170K

louver louver
input output
open open
WEID.MRS24VDC WEID.MRS24VDC

14 14
12 11 170.0 12 11 170.1

160
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Interface relays
190

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 170
0 1 2 3 4 5 6 7 8 9

190CAB4-CCM
190CAB0-MOD 190CAB2-SBC 153.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <-> Modem PC <-> SBC CAN-COM <-> CCM MODULE

SUB 9-D FEMALE SUB 9-D FEMALE SUB 9-D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN-CCM
SH SH SH

wht

brn

grn

gry

brn

wht

yel

grn
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9-D FEMALE SUB 9-D FEMALE SUB 25-D FEMALE

SUB9-D RS 232 RS 422/485

1 DCD .

2 RXD R-

3 TXD T-

4 DTR .

5 SG SG/0V

6 DSR R+

7 RTS T+

8 CTS .

170
Terberg Control Systems Revision Date Engineer drawing : HR
9 Ri +12V

ADD Sobolinoe
As Built
page header : Serial cables
191

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 190
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E2.CTRL-. 1 crate LxBxH 127x69x201 inside dimensions 3540000005 =E2.CTRL/18. 15


=E2.CTRL-. 1 pallet LxB 127x69 inside dimensions 3540000105 =E2.CTRL/18. 15
=E2.CTRL-. 1 Plain chassis sp.6000 2000x600 3730063925 =E2.CTRL/18. 15
=E2.CTRL-. 1 Side cover sp.6000 2000x600 3730002243 =E2.CTRL/18. 17
=E2.CTRL-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E2.CTRL/18. 17
=E2.CTRL-. 1 Plinth sp.6000 100x600x600 3730069066 =E2.CTRL/18. 18
=E2.CTRL-. 1 Cable gland plate 2-parts 600x600 3730063196 =E2.CTRL/18. 18
=E2.CTRL-. 1 Drawing holder A4 3730021322 =E2.CTRL/18. 18
=E2.CTRL-. 1 half-cylinder with key 1242E 3730063615 =E2.CTRL/18. 18
=E2.CTRL-20F2 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E2.CTRL/20. 2
=E2.CTRL-20F2 1 slave contact ..NO+NC 0308160000 =E2.CTRL/20. 2
=E2.CTRL-20F5 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E2.CTRL/20. 5
=E2.CTRL-20F5 1 slave contact ..NO+NC 0308160000 =E2.CTRL/20. 5
=E2.CTRL-20F8 1 Circuit breaker 1P+N B10A 6-10kA 0308150007 =E2.CTRL/20. 8
=E2.CTRL-20F8 1 slave contact ..NO+NC 0308160000 =E2.CTRL/20. 8
=E2.CTRL-21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E2.CTRL/21. 4
=E2.CTRL-21B4 1 Batterybrace 60 3040000104 =E2.CTRL/21. 4
=E2.CTRL-21F3 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E2.CTRL/21. 3
=E2.CTRL-21F3 1 slave contact ..NO+NC 0308160000 =E2.CTRL/21. 3
=E2.CTRL-21F5 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E2.CTRL/21. 5
=E2.CTRL-21F5 1 slave contact ..NO+NC 0308160000 =E2.CTRL/21. 5
=E2.CTRL-21F6 1 Circuit breaker 1P B16A 6-10kA 0901062286 =E2.CTRL/21. 6
=E2.CTRL-21F6 1 slave contact ..NO+NC 0308160000 =E2.CTRL/21. 6
=E2.CTRL-21S6 1 Thermostat 0-60 C NC (heating) 3040009796 =E2.CTRL/22. 6
=E2.CTRL-21T1 1 Batterycharger 24V/25A 3550000004 =E2.CTRL/21. 1
=E2.CTRL-21U1 1 Battery filter 3885300910 =E2.CTRL/21. 1
=E2.CTRL-21V6 1 Diodebox with 2 diode 60A 3930000001 =E2.CTRL/21. 6
=E2.CTRL-22E7 1 Thermistor with ventilation 3730017531 =E2.CTRL/22. 6
=E2.CTRL-22H7 1 panellighting with socket/PE en PL 24W/230V 3730099901 =E2.CTRL/22. 0
=E2.CTRL-22H7 1 connectioncable 3m for panellighting 3730099902 =E2.CTRL/22. 0
=E2.CTRL-22M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E2.CTRL/22. 3
=E2.CTRL-22M4 1 Exhaust filters 204x204mm 3040011703 =E2.CTRL/22. 3
=E2.CTRL-22S3 1 Thermostat 0-60 C No (cooling) 3040009795 =E2.CTRL/22. 3
=E2.CTRL-24K1 1 Relay 24VDC 1NO/1NC 3630002218 =E2.CTRL/24. 1
=E2.CTRL-24K1 1 Relaybase 3630003104 =E2.CTRL/24. 1
=E2.CTRL-24K2 1 Relay 24VDC 1NO/1NC 3630002218 =E2.CTRL/24. 2
=E2.CTRL-24K2 1 Relaybase 3630003104 =E2.CTRL/24. 2
=E2.CTRL-24K3 1 Relay 24VDC 1NO/1NC 3630002218 =E2.CTRL/24. 3
=E2.CTRL-24K3 1 Relaybase 3630003104 =E2.CTRL/24. 3
=E2.CTRL-24K4 1 Solidstate relay 5-24VDC NO/NC 3630002279 =E2.CTRL/24. 4
=E2.CTRL-24K4 1 Relaybase 3630003103 =E2.CTRL/24. 4
=E2.CTRL-24K5 1 Relay 24VDC 3630002198 =E2.CTRL/24. 5
=E2.CTRL-24K5 1 Relaybase 3630003103 =E2.CTRL/24. 5
=E2.CTRL-24K6 1 Relay 24VDC 3630002198 =E2.CTRL/24. 6
=E2.CTRL-24K6 1 Relaybase 3630003103 =E2.CTRL/24. 6
=E2.CTRL-24K7 1 Relay 24VDC 1NO/1NC 3630002218 =E2.CTRL/24. 7
=E2.CTRL-24K7 1 Relaybase 3630003104 =E2.CTRL/24. 7
=E2.CTRL-26K4 1 auxiliary relay 3NO+1NC 0100587287 =E2.CTRL/26. 4
=E2.CTRL-26K5 1 auxiliary relay 3NO+1NC 0100587287 =E2.CTRL/26. 5
=E2.CTRL-26K8

190
1

Terberg Control Systems


Relay 24VDC 1NO/1NC

Revision Date Engineer drawing : HR


3630002218

ADD Sobolinoe
As Built
page header : Partlist
=E2.CTRL/26. 8

192

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 191
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E2.CTRL-26K8 1 Relaybase 3630003104 =E2.CTRL/26. 8


=E2.CTRL-26P1 1 Emergency relay 24VDC 3630002522 =E2.CTRL/26. 1
=E2.CTRL-26S2 1 Emegency stop red 40mm 0901273031 =E2.CTRL/26. 2
=E2.CTRL-26S2 1 Holder for 3 blocks 0901272677 =E2.CTRL/26. 2
=E2.CTRL-26S2 2 1 x NC without holder 0901272674 =E2.CTRL/26. 2
=E2.CTRL-26S2 1 Pushbuttom cover (yellow) 0307213620 =E2.CTRL/26. 2
=E2.CTRL-26S2 1 text UK "Emergency stop" 3330000006 =E2.CTRL/26. 2
=E2.CTRL-27K6 1 Relay 24VDC 1NO/1NC 3630002839 =E2.CTRL/27. 6
=E2.CTRL-27K6 1 Relaybase 3630003129 =E2.CTRL/27. 6
=E2.CTRL-27K7 1 Relay 24VDC 1NO/1NC 3630002839 =E2.CTRL/27. 7
=E2.CTRL-27K7 1 Relaybase 3630003129 =E2.CTRL/27. 7
=E2.CTRL-27K8 1 Relay 24VDC 1NO/1NC 3630002839 =E2.CTRL/27. 8
=E2.CTRL-27K8 1 Relaybase 3630003129 =E2.CTRL/27. 8
=E2.CTRL-34P1 1 Power Organiser version 2.0 3886500920 =E2.CTRL/34. 1
=E2.CTRL-35K1 1 Relay 24VDC 1NO/1NC 3630002839 =E2.CTRL/29. 1
=E2.CTRL-35K1 1 Relaybase 3630003129 =E2.CTRL/29. 1
=E2.CTRL-35K2 1 Relay 24VDC 1NO/1NC 3630002839 =E2.CTRL/29. 2
=E2.CTRL-35K2 1 Relaybase 3630003129 =E2.CTRL/29. 2
=E2.CTRL-45K2 1 Relay 24VDC 3630002198 =E2.CTRL/45. 2
=E2.CTRL-45K2 1 Relaybase 3630003103 =E2.CTRL/45. 2
=E2.CTRL-45K5 1 Relay 24VDC 3630002198 =E2.CTRL/45. 5
=E2.CTRL-45K5 1 Relaybase 3630003103 =E2.CTRL/45. 5
=E2.CTRL-45K6 1 Relay 24VDC 3630002198 =E2.CTRL/45. 6
=E2.CTRL-45K6 1 Relaybase 3630003103 =E2.CTRL/45. 6
=E2.CTRL-98U1 1 Seriele converter 3080000001 =E2.CTRL/98. 1
=E2.CTRL-98U5 1 Seriele converter 3080000001 =E2.CTRL/98. 5
=E2.CTRL-99U0 1 CAN-LCD4 V1.0 3883300910 =E2.CTRL/99. 0
=E2.CTRL-99U7 1 LCD display English - Russian 3600000007 =E2.CTRL/99. 7
=E2.CTRL-99U7 1 mountingplate white led 4 line text display 3040000109 =E2.CTRL/99. 7
=E2.CTRL-101U0 1 Processor SBC7-2 V2.4 3884100924 =E2.CTRL/101. 0
=E2.CTRL-110U0 1 Inputcart 16 3880100920 =E2.CTRL/110. 0
=E2.CTRL-112S5 1 keylock switch 3 pos. 3226125010 =E2.CTRL/112. 2
=E2.CTRL-112S5 1 element for key switch 3226187251 =E2.CTRL/112. 2
=E2.CTRL-112S5 1 keylock front bezel 3226192100 =E2.CTRL/112. 2
=E2.CTRL-112S5 1 front bezel 18mm 3226199320 =E2.CTRL/112. 2
=E2.CTRL-112U0 1 Inputcart 16 3880100920 =E2.CTRL/112. 0
=E2.CTRL-120K1 1 Relay 24VDC 3630002198 =E2.CTRL/120. 1
=E2.CTRL-120K1 1 Relaybase 3630003103 =E2.CTRL/120. 1
=E2.CTRL-120K2 1 Relay 24VDC 3630002198 =E2.CTRL/120. 2
=E2.CTRL-120K2 1 Relaybase 3630003103 =E2.CTRL/120. 2
=E2.CTRL-120K3 1 Relay 24VDC 3630002198 =E2.CTRL/120. 3
=E2.CTRL-120K3 1 Relaybase 3630003103 =E2.CTRL/120. 3
=E2.CTRL-120K4 1 Relay 24VDC 3630002198 =E2.CTRL/120. 4
=E2.CTRL-120K4 1 Relaybase 3630003103 =E2.CTRL/120. 4
=E2.CTRL-120K5 1 Relay 24VDC 3630002198 =E2.CTRL/120. 5
=E2.CTRL-120K5 1 Relaybase 3630003103 =E2.CTRL/120. 5
=E2.CTRL-120K8 1 Relay 24VDC 3630002198 =E2.CTRL/120. 8
=E2.CTRL-120K8 1 Relaybase 3630003103 =E2.CTRL/120. 8
=E2.CTRL-120U0 1 Outputcart 16 3880300920 =E2.CTRL/120. 0
=E2.CTRL-121K1

191
1

Terberg Control Systems


Relay 24VDC

Revision Date Engineer drawing : HR


3630002198

ADD Sobolinoe
As Built
page header : Partlist
=E2.CTRL/121. 1

193

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 192
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E2.CTRL-121K1 1 Relaybase 3630003103 =E2.CTRL/121. 1


=E2.CTRL-121K2 1 Relay 24VDC 3630002198 =E2.CTRL/121. 2
=E2.CTRL-121K2 1 Relaybase 3630003103 =E2.CTRL/121. 2
=E2.CTRL-121K3 1 Relay 24VDC 3630002198 =E2.CTRL/121. 3
=E2.CTRL-121K3 1 Relaybase 3630003103 =E2.CTRL/121. 3
=E2.CTRL-130U0 1 Analog in 8 3880200920 =E2.CTRL/130. 0
=E2.CTRL-130U0-130U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E2.CTRL/130. 5
=E2.CTRL-130U0-130U6 1 Pickyback for PT100 (-20..+150) 3881100921 =E2.CTRL/130. 6
=E2.CTRL-130U0-130U7 1 Pickyback for PT100 (-20..+150) 3881100921 =E2.CTRL/130. 7
=E2.CTRL-130U0-150U1 1 Pickyback for control voltage 3800000013 =E2.CTRL/130. 8
=E2.CTRL-131U0 1 Analog in 8 3880200920 =E2.CTRL/131. 0
=E2.CTRL-131U0-151U1 1 Pickyback for PT100 (-20..+150) 3881100921 =E2.CTRL/131. 1
=E2.CTRL-131U0-151U2 1 Pickyback for PT100 (-20..+150) 3881100921 =E2.CTRL/131. 2
=E2.CTRL-131U0-151U3 1 Pickyback for PT100 (-20..+150) 3881100921 =E2.CTRL/131. 3
=E2.CTRL-131U0-151U4 1 Pickyback for PT100 (-20..+150) 3881100921 =E2.CTRL/131. 4
=E2.CTRL-131U0-151U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E2.CTRL/131. 5
=E2.CTRL-140U0 1 Analogout 4 3880500920 =E2.CTRL/140. 0
=E2.CTRL-150U0 1 Convertor 3880000025 =E2.CTRL/150. 0
=E2.CTRL-150U3 1 Convertor 3880000025 =E2.CTRL/150. 3
=E2.CTRL-152U1 1 CAN-COM 3880000001 =E2.CTRL/152. 1
=E2.CTRL-152U1 1 RS485/422 (12VDC supply) 3880000018 =E2.CTRL/152. 1
=E2.CTRL-153U0 1 Processor SBC7-2 COM 3884200924 =E2.CTRL/153. 0
=E2.CTRL-170K1 1 Terminal relay 24VDC 0206323364 =E2.CTRL/170. 1
=E2.CTRL-170K2 1 Terminal relay 24VDC 0206323364 =E2.CTRL/170. 2

192
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
194

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 193
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-170K
Circuit description/function

/170.2 louver output open


/170.1 louver input open

/170.0 =

/170.1 =

/170.1 =

/170.2 =

Page
path
111
112
114
211
212
214

No

Bridge

193
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-170K
195

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 194
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-20F8
Circuit description/function

230VAC supply from MCC panel

Page
/20.7

/20.7

path
1
N

No

Bridge

1 2
WE2_X2_1
2x2.5mm

1 2

1 2

=.MCC
-X2

194
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-20F8
196

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 195
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X1
Circuit description/function

supply from generator side

supply from mains side


=

=
Page
/20.0

/20.0

/20.0

/20.1

/20.1

/20.3

/20.3

/20.4

/20.4

path /20.4
1
2
3
4

5
6
7
8

No

Bridge

1 2 3 4 5 1 2 3 4 5
5x

5x
WE2X1_1

WE2X1_5

1 2 3 4 5 1 2 3 4 5

1 2 3 4 4/ 1 2 3 4 8/

=CAT
-CAT

195
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X1
197

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 196
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X11
Circuit description/function

from current transformers

Page
/33.1

/33.1

/33.1

/33.1

path
1
2
3
4

No

Bridge

1 2 3 4
4x
WE2X11_1

1 2 3 4

1 2 3 4

=CAT
-X

196
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X11
198

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 197
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X40
Circuit description/function

jacketwater temperature high

oil level low detection


EK-210 gas meter pulse
gas pressure high

oil pressure low

spare
=

=
Page
/24.1

/24.1

/24.2

/24.2

/24.3

/24.3

/24.4

/24.4

/24.5

/24.5

/24.6

/24.6

/24.7

/24.7
path
1
2
3
4
5
6

7
8
9
10

11
12
13
14
No

Bridge

1 2 3 4 4 6 1 2 1 2 1 2 1 2
WE2X40_11 .. 2x

2x
6x

2x

2x

WE2X40_13
WE2X40_1

WE2X40_7

WE2X40_9

1 2 3 4 4 6 1 2 1 2 1 2 1 2

36 37 32 33 34 35 . . . . . . . .

36 . .

=CUST =CAT =CUST


-.X50 -.X -X.

197
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X40
199

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 198
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X41
Circuit description/function

actuator
pickup

=
Page
/34.4

/34.4

/34.4

/33.6

/33.6

/33.6

/33.7

/33.7

path /33.7
1
2
3

4
5
6
7
8
9

No

Bridge

1 2 3 1 2 3 1 2 3
WE2X41_1 ASF 3x

WE2X41_8 ASF 3x

WE2X41_11 ASF
3x

1 2 3 1 2 3 1 2 3

+ - -/ A B B/ - + +/

+ A

=CAT =CAT
-x -X

198
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X41
200

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 199
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X42
Circuit description/function

/153.4 customer communication module


EIS shutdown lamp driver
EIS alter native timing

EIS warning lamp driver

EIS DDT connector


EIS shutdown

EIS ignition
EIS reset

/153.5 =

/153.5 =
Page
/45.1

/45.2

/45.3

/45.4

/45.5

/45.6

/45.6

/45.6

/45.6

path
1
2
3
4
5
6
7
8
9

10
11
12
No

Bridge

1 2 3 4 5 6 7 8 9 1 2 scr
WE2X42_10 ASF
9x
WE2X42_1

2x

1 2 3 4 5 6 7 8 9 1 2

. . . . . . . . . . .

. .

-.X =CAT
-.X

199
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X42
201

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 200
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X44
Circuit description/function

parallel compensation
field power

input power
=

=
Page
/40.3

/40.3

/40.3

/40.4

/40.4

/40.5

/40.5

path
1
2

3
4

5
6

No

Bridge

1 2 3 4 5 7 8
7x
WE2X44_1

1 2 3 4 5 7 8

1 2 2/ 1 4 1 2

1 1 1

=CAT =CAT =CAT


-F -PM -CB

200
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X44
202

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 201
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X50
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC


starting motor 1

start relay
=

=
Page
/27.1

/27.1

/27.1

/27.2

/27.1

/27.3

/27.3

/27.4

/27.4

/27.5

/27.5
path
1
1
1
1
2
3
4
5
6
7

No 8

Bridge

1 2 1 2 3 4 5 6
WE2X50_1

WE2X50_3
6x2.5mm
2x6mm

1 2 1 2 3 4 5 6

. . . . . . . .

=CAT
-.X

201
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X50
203

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 202
202
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
1 /26.2 emergency stop push button

2
2

.
1

2 /26.2 =

3
3

.
WE2X60_1 4x /26.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E2.CTRL-X60

.
4
4

-.X

Terberg Control Systems


.
4 /26.2 =

1
1
5 /26.8 emergency stop from engine

1.3
1.4
2.0
2
2
WE2X60_5 2x 6 /26.8 =

Revision
2

1
1

Date
7 /29.4 ACB close

2
2

.
8 /29.5 =

28.11.2006
06.12.2006
19.12.2006
.
3
3

-X.
.
WE2_X60_7 4x 9 /29.5 ACB UVT

=ABB_A02

HRI
HRI
HRI
4
4

.
10 /29.6 =

Engineer
3

1
1
11 /112.3 MVCB closed

2
2

design
drawing
12 /112.3 =

plot-date
3
3

instruction :
13 /112.4 MVCB open

: HR
: HR
4
4

14 /112.4 =

5
5
4

15 /112.5 MVCB available

: 19.12.2006
6
6

16 /112.5 =

-X
7
7

=.MV
WE2_X60_11 14x 17 /112.6 MVCB tripped

8
8

18 /112.6 =
9
9

19 /112.7 MVCB earthed


10
10
5

20 /112.7 =
21
21

21 /112.8 spare
12
12

22 /112.8 =

23 /113.1 enable load sharing normal on internal

24 /113.1 =
1
1

ADD Sobolinoe
.
6

25 /113.2 spare
2
2

WE2X60_25 /113.2 =
Engine control panel 2
26
2x1mm
1
1

27 /113.3 =
2
2

WE2X60_27 28 /113.3 =
2x1mm
1
1

29 /113.4 =
2
2

WE2X60_29
7

30 /113.4 =
2x1mm
1
1

31 /113.5 =
.
2
2

-.X
.

=CAT

WE2X60_31 32 /113.5 =
2x1mm
1
1

33 /113.6 =
2
2

WE2X60_33 34 /113.6 =
2x1mm
1
1

.
8

35 /113.7 =
drawing : 063058
2
2

page header : =E2.CTRL-X60


.

WE2X60_35 36 /113.7 =
2x1mm
1
1

37 /113.8 =
2
2

WE2X60_37
E2.CTRL

38 /113.8 =
2x1mm
As Built
9

GRP =

page : 203
page's 498
204
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X61
Circuit description/function

/160.1 alarm flashlight

/160.1 =

Page
path
1
2

No

Bridge

1 2
2x
WE2X61_1

1 2

. .

=EXT
-X

203
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X61
205

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 204
204
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

X
1 /130.1

2
2

X
1

2 /130.1 gas pressure 1

WE2X70_1 ASF 6x /130.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E2.CTRL-X70

3
3

Terberg Control Systems


/130.2 =

X/
1
1

X
4 /130.2 =

1.3
1.4
2.0
2
2

X
5 /130.2 gas pressure 2

Revision
WE2X70_4 ASF 6x
2

6 /130.3 =

3
3

Date
/130.3 =

X/
1
1

X
7 /130.3 =

28.11.2006
06.12.2006
19.12.2006
2
2

X
8 /130.3 spare

HRI
HRI
HRI
WE2X70_7 ASF 6x 9 /130.4 =

3
3

Engineer
3

/130.4 =

X/
1
1

X
10 /130.4 =

2
2

design
X

drawing
11 /130.4 =

plot-date
WE2X70_10 ASF

instruction :
12 /130.5 =

: HR
: HR
6x

3
3

/130.5 =

X/
1
1

X
4

13 /130.5 stator winding L1 temp.

: 19.12.2006
2
2

X
14 /130.6 =

3
3

X
WE2X70_13 ASF 15 /130.6 =
6x
/130.6 =

X/
1
1

X 16 /130.6 stator winding L2 temp.

-X
X
2
2

X
5

17 /130.7 =
3
3

WE2X70_16 ASF 18 /130.7 =


6x
/130.7 =
X/
1
1

19 /130.7 stator winding L3 temp.


2
2

20 /130.8 =
3
3

ADD Sobolinoe
X

WE2X70_19 ASF
6

21 /130.8 =
6x
4
4

/130.8 =
Engine control panel 2

X/
1
1

22 /131.1 bearing temperature driven end


2
2

23 /131.2 =
3
3

WE2X70_22 ASF 24 /131.2 =


6x
4
4
7

/131.2 =
X/
1
1

25 /131.2 bearing temperature non driven end


2
2

26 /131.3 =
3
3

WE2X70_25 ASF 27 /131.3 =


6x
4
4

/131.3 =
X/
1
1

X
8

28 /131.3 air inlet temperature


drawing : 063058
2
2

page header : =E2.CTRL-X70


X

29 /131.4 =
3
3

WE2X70_28 ASF 30 /131.4 =


6x
E2.CTRL

/131.4 =
X/
1
1

As Built
X

31 /131.4 spare
2
2
9

WE2X70_31 ASF 32 /131.5 =


GRP =

6x
page : 205
page's 498
206
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X70
Circuit description/function

/131.5 spare

/131.5 =

/131.5 =

/131.6 =

/131.6 =

/131.6 =

/131.6 =

/131.7 =

/131.7 =

/131.7 =

/131.7 =

/131.8 =

/131.8 =

/131.8 =

/131.8 =

/131.9 =

/131.9 =

/131.9 =
Page
path
33

34
35
36

37
38
39

40
41
42

43
44
45

No

Bridge

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
WE2X70_31 ASF

WE2X70_34 ASF

WE2X70_37 ASF

WE2X70_40 ASF

WE2X70_43 ASF
6x

6x

6x

6x

6x

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

X X/ X X X X/ X X X X/ X X X X/ X X X X/

205
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X70
207

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 206
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X71
Circuit description/function

/140.6 spare

/140.6 =

Page
path
1
2

No

Bridge

1 2
WE2X71_1 ASF 2x

1 2

. .

=CAT
-X

206
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X71
208

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 207
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X83
Circuit description/function

/152.5 CAT pyrometer

/152.5 =

/152.5 =

Page
path
1
2
3

No

Bridge

1 2 3
WE2X83_1 ... 3X

1 2 3

69 70 66

69

=CAT
-X.

207
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X83
209

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 208
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X93
Circuit description/function

/101.7 CAN 3 network connection to engine

/101.9 CAN 3 network connection to engine


/101.8 =

/101.8 =

/101.9 =

/101.9 =

Page
path
1
2

3
4

No

Bridge

1 2 1 2
Unitronics can

Unitronics can
bus 3x0.5mm

bus 3x0.5mm
WE1X93_3

WE2X93_3

1 2 1 2

3 4 4/ 1 2 2/

3 1

=E1.CTRL =E3.CTRL
-X93 -X93

208
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X93
210

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 209
0 1 2 3 4 5 6 7 8 9

=E2.CTRL-X96
Circuit description/function

RS485 to E1.CTRL

RS485 to E3.CTRL
=

=
Page
/98.4

/98.4

/98.4

/98.4

/98.4

/98.7

/98.7

/98.7

/98.7

/98.7
path
1
2
3
4
5

8
9
10
11

No 12

Bridge

1 2 3 4 1 2 3 4
WE1X96_6 ASF

WE2X96_6 ASF

WE1X96_6 ASF
2x0.5mm

5x0.5mm

2x0.5mm

1 2 3 4 1 2 3 4

8 9 10 11 1 2 3 4

8 1

=E1.CTRL =E3.CTRL
-X96 -X96

209
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.CTRL-X96
=E3.CTRL/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 2 drawing : 063058 E2.CTRL
page : 210
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A Engine control panel 3
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E3.CTRL
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E3.CTRL 1 Title page E3.CTRL 120 SBC 7-2 CAN-DOUT O 0.0 - 0.7
E3.CTRL 2 Index E3.CTRL 121 SBC 7-2 CAN-DOUT O 1.0 - 1.7
E3.CTRL 3 Index E3.CTRL 130 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E3.CTRL 5 Reference E3.CTRL 131 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E3.CTRL 7 Earthing E3.CTRL 140 SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
E3.CTRL 18 cutout doors E3.CTRL 150 U/U-converter
E3.CTRL 19 Wire numbers E3.CTRL 152 CAN-COM
E3.CTRL 20 Supply voltage E3.CTRL 153 SBC7-COM
E3.CTRL 21 Battery charger E3.CTRL 160 Voltfree contacts
E3.CTRL 22 Panel lighting heater and ventilation E3.CTRL 170 Interface relays
E3.CTRL 24 Hardware protections E3.CTRL 190 Serial cables
E3.CTRL 26 Emercency stop relays E3.CTRL 191 Partlist
E3.CTRL 27 Engine starting/ignition control E3.CTRL 192 Partlist
E3.CTRL 29 Synchronising breaker control E3.CTRL 193 Partlist
E3.CTRL 33 Woodward 2301A LSM E3.CTRL 194 =E3.CTRL-170K
E3.CTRL 34 Power Organiser E3.CTRL 195 =E3.CTRL-20F8
E3.CTRL 40 Generator voltage regulator E3.CTRL 196 =E3.CTRL-X1
E3.CTRL 45 Electronic governing system E3.CTRL 197 =E3.CTRL-X11
E3.CTRL 98 RS 232/485 network E3.CTRL 198 =E3.CTRL-X40
E3.CTRL 99 CAN-LCD E3.CTRL 199 =E3.CTRL-X41
E3.CTRL 101 SBC 7-2 Controller Module E3.CTRL 200 =E3.CTRL-X42
E3.CTRL 110 SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7 E3.CTRL 201 =E3.CTRL-X44
E3.CTRL 111 SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7 E3.CTRL 202 =E3.CTRL-X50
E3.CTRL 112 SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7 E3.CTRL 203 =E3.CTRL-X60
E3.CTRL 113 SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7 E3.CTRL 204 =E3.CTRL-X61

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
3

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 2
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E3.CTRL 205 =E3.CTRL-X70
E3.CTRL 206 =E3.CTRL-X70
E3.CTRL 207 =E3.CTRL-X71
E3.CTRL 208 =E3.CTRL-X83
E3.CTRL 209 =E3.CTRL-X93
E3.CTRL 210 =E3.CTRL-X96

2
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 3
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 34/230VAC line red


control voltage : 34/230VAC neutral red
control voltage : PE ground green/yellow
control voltage : 34VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

3 7

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
3 7
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 7
0 1 2 3 4 5 6 7 8 9

298.0 600.0 596.0

384.0
207.0

296.0
dimensions hxwxd MCC panel 2100x600x600mm
155.0 63.0
cable entry:
panel cut-out 155.0
paint RAL 7035 x 178mm
y 178mm

protection class IP54 240.0


138.0 138.0
420.0
320.0 356.0

144.0
130.0
panel cut-out for 420.0
4 regdisplay
99U0
500.0
100.0

640.0

705.0
825.0

26S2
296.0 825.0
22mm

1760.0 1674.0

22M4 panel cut-out 1760.0


x 178mm
y 178mm
1850.0
2000.0
1950.0
E#.CTRL
2100.0
E#.CTRL
7
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : cutout doors
19

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 18
0 1 2 3 4 5 6 7 8 9

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100

101 t/m 150


151 t/m 200

201 t/m 250


251 t/m 300

301 t/m 350


351 t/m 400

401 t/m 450


451 t/m 500

501 t/m 550


551 t/m 600

601 t/m 650


651 t/m 700

701 t/m 750


801 t/m 800

901 t/m 900


951 t/m 900

1001 t/m 9050


1051 t/m 1100

1101 t/m 1150


1151 t/m 1200

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Wire numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 19
0 1 2 3 4 5 6 7 8 9

1 3 5 7 11 1 3 5 7 11 1 N 11
20F2 20F5 20F8
C0.5A 2 4 6 8 14 2 4 6 8 14 2 N. 14
6kA 110.1 C0.5A 110.2 B10A+N 110.3
6kA 6kA
GENERATOR
MEASURING MAINS 330VAC
MEASURING CONTROL
SUPPLY

1.5mm red

1.5mm red
2,5mm black

2,5mm black
2,5mm blue

2,5mm blue

2,5mm blue
1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red
2,5mm brn

2,5mm gry

2,5mm brn

2,5mm gry

2,5mm brn

-X1 1 2 3 4 -X1 5 6 7 8
20F8 1 20F8 N
=CAT

=CAT

=E3.MCC
-X2 1 2

L1 L2 L3 N L1 L2 L3 N
E3_1
=.MCC/20.5
E3_2
=.MCC/20.5

12 14 22 24
100VAC / 50Hz 33.0 34.1 100VAC / 50Hz 34.6 34.6 230VAC / 50Hz
from 6300V:100V 11 13 from 6300V:100V 21 23 from MCC 3 4
33.0 33.0 34.6 34.6 21.0 21.0

supply from generator supply from mains 330VAC 330VAC


generator side measuring mains side measuring supply from control
MCC panel supply

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Supply voltage
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 20
0 1 2 3 4 5 6 7 8 9

20.8/3 3/22.0
20.9/4 4/22.0
1.5mm

21U1 surg. L in N
filter L out N

1.5mm
201 202 1.5mm

21T1
230VAC/24VDC L N
25A

BATTERY
CHARGER
24VDC 6mm
203

25A
21V6
60A

- +
6mm
6mm 6mm
204

1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B25A 2 14 B16A 2
6kA 110.4 6kA 110.5 6kA
6. 5
STARTING PANEL PANEL
SUPPLY SUPPLY 2,5mm
MOTOR
CIRCUIT BATTERIES 24VDC

6mm 205 5
24.0

2.5mm
6mm 6mm

+

21B4

=E3.MCC
7/27.0 -X3 1
E3_5/=.MCC/20.8
2x12V
12Ah
6./27.0 E3_6/=.MCC/20.8
- -X3 2
6mm 6mm 2.5mm
6/24.0
battery Charger engine batteries control MCC
power Supply batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Battery charger
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 21
0 1 2 3 4 5 6 7 8 9

21.9/3 3
21.9/4 4

1.5mm 1.5mm 1.5mm

22S3 22S6
1 1

THERMOSTAT THERMOSTAT
VENTILATION HEATER

TC TO
2 2

=.MCC/21.4 =.MCC/21.7
E3.150 E3.151

PL 1 2

22H7
. . .
24 Watt


-H 1 2

22M4 M 22E7
115/90 m/h ~
230V

panel panel Panel


lighting ventilation heater
19W/0,08A 250W/1.2A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Panel lighting heater and ventilation
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 22
0 1 2 3 4 5 6 7 8 9

21.6/5 5/26.0
+24VDC
-X40 1 -X40 3 -X40 5 -X40 11 -X40 13
=CUST
24Z0

=CUST
24Z5

=CUST
24Z6
X. . X. .

.X50 36 .X50 32 .X50 34

A1 A1
HGPS P LOP2 P HJWT3 24K4 24K5
High A2 A2
10mBar

.X50 37 .X50 33 .X50 35 211 212

X. . X. .

-X40 2 -X40 4 -X40 6 -X40 12 -X40 14

-X40 7 -X40 9

=CAT

=CAT
.X . .X .
4
U=55V
I=1mA
213 214

.X . .X .

-X40 8 -X40 10

208 209 210

A1 A1 A1 A1 A1
24K1 24K2 24K3 24K6 24K7
A2 A2 A2 A2 A2
21.9/6 6/26.0
0VDC gas oil jacketwater EK-210 oil spare spare
pressure pressure temperature gas meter level low
high low high pulse detection
OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V

14 14 14 111.1 14 14 14
12 11 12 11 12 11 12 11 111.2 12 11 111.3 12 11 111.4
24 24 24 24
22 21 110.6 22 21 110.7 22 21 110.8 22 21

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Hardware protections
26

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 24
0 1 2 3 4 5 6 7 8 9

24.9/5 5/29.0
+24VDC
11 -X60 5
21
26K8
26K8 26.8
12 14 26Z8
26.8 .X
22 24 22
26K4
26.4
21

224
216 220
22
-X60 1 -X60 3 26K5
26.5
21
Optional .X . .X .
.X
ESPB

.X . .X .
-X60 6
-X60 2 -X60 4

217 221

14 14
1 1.
26K4 26K5
26.4 26.5
26S2 13 13
door 2 2.

228 227 229 230

215 218 222 219 223 225 1mm


red
26P1

A1 T11 T12 T22 T21 T31 T32 13 23

=E3.MCC
-X20 1 -X20 2

E3_16 E3_17
Omron G9S-2002 =.MCC/20.3 =.MCC/20.3

A2 14 24

226 99
A1 A1 99/111.5 A1
26K4 26K5 26K8
A2 A2 A2
24.9/6 6/29.0
0VDC emergency emergency emergency stop emergency
stop relay stop push button to MCC panel stop from
engine
ABB.KC6-31Z-24VDC ABB.KC6-31Z-24VDC OMR.G2R2SN24DC+V

13 14 26.6 13 14 26.7 14
33 34 27.6 33 34 27.8 12 11 26.2
43 44 27.7 43 44 29.2 24
21 22 26.4 21 22 26.4 22 21 26.1

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Emercency stop relays
27

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 26
0 1 2 3 4 5 6 7 8 9

21.3/7 7
+24VDC 11 11 21
27K6 5
27K7 5
27K8 5 120K1 120K2 120K2
120.1 120.2 120.2
27.6 27.7 27.8 12 14 12 14 22 24
1 3 1 3 1 3
2,5mm 2,5mm 2,5mm

231 232 233


WDU 4 WDU 4 WDU 4
-X50 3 -X50 5 -X50 7
7 234 236 238
X50 3 X50 5 X50 7
33 43 33
WDU 10 WDU 4 26K4 26K4 26K5
26.4 34 26.4 44 26.5 34
-X50 1 1 1 1 2,5mm emergency emergency emergency
6. stop stop stop
27.3
=CAT

.X . .X . .X . .X .
Battery set
235 237 239
2 x 12V
170Ah 120mm 27SMS2 27SMS3

27SMS2 27SMS3 27MGV4 27MGV5


120mm
.X . .X . .X .

.X . .X . .X . .X .

27.3
-X50 2 -X50 4 -X50 6 -X50 8
6. 8 8 8
27K6 27K7 27K8
6mm 2,5mm 2,5mm 2,5mm 2,5mm 7 7 7
21.3/6. 6.
0VDC starting starting starting start gas valve 1 gas valve 2 start gas valve 1 gas valve 2
motor motor 1 motor 2 relay 24VDC 24VDC relay 24VDC 24VDC
circuit
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
CAT Dungs
3 3 3
1 5 27.3 1 5 27.4 1 5 27.5
4 4 4
2 6 2 6 2 6

26
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Engine starting/ignition control
29

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 27
0 1 2 3 4 5 6 7 8 9

26.9/5 5/33.4
+24VDC

11 11
120K3 120K5
120.3 120.5
12 14 12 14
allowed ACB
to open
close

240 242

5 5
35K1 35K2
11 43 29.1 29.2
120K4 26K5 1 3 1 3
120.4 26.5
12 14 44
sync. emergency
pulse stop

1,5mm 1,5mm
WHT WHT
245 244 247 246
241 243
-X60 7 -X60 8 -X60 9 -X60 10

=ABB_A02
X. . X. . X. . X. .

8 8
CLOSE UVT
35K1 35K2
7 7

26.9/6 6/33.4
0VDC ACB ACB ACB ACB
close circuit UVT close UVT

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V

3 3
1 5 29.4 1 5 29.5
4 4
2 6 2 6

27
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Synchronising breaker control
33

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 29
0 1 2 3 4 5 6 7 8 9

20.2/11 11/34.1
20.2/12 12/34.1
20.2/13 13/34.1
29.9/5 5/34.0
29.9/6 6/34.0
2,5mm

33F4
10A
2,5mm 2,5mm
34VDC SUPPLY 251 RAIL
WOODWARD 2301A 33P4

16 17 15 G WOODWARD 2301A
+ + -

trim in input
13

speed sync.
12
3 +25 81/150.2
2 -26 80/150.1

load sharing &


speed control
11
1

2301A
+23
4mm black -24 4mm black
248 L1
249
4 5 102/34.1
L2
250
6 *) 7 104/34.2
L3
8 9 106/34.2

actuator
+10 20

loadsharing
-11 21

12 22

lines
1,5mm
108/34.7

shield

speed signal
27 2x 0,5mm
shielded
28
br wh 1 2

input
29

Isochr
/droop
-X11 1 2 3 4

120.6/61 14 X41 4 5 6 -X41 7 8 9

=CAT

=CAT
X 1 2 3 4

Idle/
rated
120.7/62 19 X A B X - +
Pickup Actuator
=CAT * Caterpillar delivery

from current load sharing & pickup actuator


transformers speed control

note placed in mcc panel

29
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Woodward 2301A LSM
34

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 33
0 1 2 3 4 5 6 7 8 9

33.9/11 11/40.0 20.5/21 21


33.9/12 12/40.0 =CAT 20.5/22 22
33.9/13 13/40.0 20.5/23 23
20.2/14 14 Connection Connection 20.5/24 24
CAN 1 CAN 2
x + - SBC 7-2 SBC 7-2
IN OUT IN OUT

X41 1 2 3

br wh

34P1

COM 0 RS232
V2.0

VGREF VG1 VG2 VG3 + - + - H L H L VBREF VB1 VB2 VB3


Tacho Pickup CAN1 CAN2
signal
ON
Generator Voltage CAN1 Mains Voltage
Can2
End
Power
ON CAN1
0 1 Run

Low Battery Power Organiser
ON CAN2 CAN1
0 1 Terberg
CAN2
Control Systems CE
125
250
500

X10 X1

Bitrate Address

PT's: 6300/100VAC Generator Current Digtal


Power
Protection Current
Outputs
CT's: 150/5A 0 1 2 3
24VDC
IG11 IG12 IG21 IG22 IG31 IG32 - + IP11 IP12 IP21 IP22 IP31 IP32
1030 eKW
4mm
black
4mm
black
102

104

106
107

107
108
33.8/

33.8/

33.8/

34.6/

34.2/

33.1/
33.5/5 5/45.0
+24VDC
33.5/6 6/45.0
0VDC
current transformers pickup

33
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Power Organiser
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 34
0 1 2 3 4 5 6 7 8 9

34.2/11 11
34.2/12 12
34.2/13 13

* CATERPILLAR DELIVERY

40U2
E3 E3 E4
VOLTAGE
REGULATOR Kato
)*
VR KCR-760
R1 R2
F- F+ P1 P2 CT CT5 + -

254 255 256 257 258 259

note placed in mcc panel

2,5mm
black
71/150.5
RAIL RAIL RAIL
70/150.4
X44 1 2 X44 3 4 X44 5 6
=CAT

F 1 2 PM 1 4 CB 1 2

Generator terminal rail

field input parallel voltage


power power compensation adjust

34
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Generator voltage regulator
45

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 40
0 1 2 3 4 5 6 7 8 9

34.9/5 5/98.0
+24V-dc

A1 A1 A1
45K2 45K5 45K6
A2 A2 A2

12 14 11 11
120K8 121K1 121K2
120.8 121.1 121.2
11 12 14 12 14
6
45.3

260 261 262 263 264 265

X42 1 X42 2 X42 3 X42 4 X42 5 X42 6 X42 7 8 9

.X . .X . .X . .X . .X . .X . .X . .X . .X .

45P1

h F L J C D A+ B- T d G K

CDL + CDL -
EIS module

45.3
6
34.9/6 6/98.0
0V-dc EIS EIS EIS EIS EIS EIS EIS spare
reset shutdown ignition alter warning shutdown DDT
native lamp lamp connector
timing driver driver
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 111.6 12 11 111.7 12 11

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Electronic governing system
98

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 45
0 1 2 3 4 5 6 7 8 9
+24VDC
45.9/5 5/99.0
45.9/6 6/99.0
0VDC

=E2.CTRL

=E4.CTRL
X96 8 -X96 1 green
RS485 BUS green -X96 8 X96 1

X96 9 -X96 2 yellow yellow -X96 9 X96 2

X96 10 -X96 3 white white -X96 10 X96 3

X96 11 -X96 4 brown brown -X96 11 X96 4

X96 12 -X96 5 -X96 12 X96 5

Screened Screened
4x0,14 4x0,14

98U5

0
1
RS485
RxA RxB TxA TxB SH
RTS
End of
RS485 + - TxD RxD SG RTS line
NETWORK RS232
ENGINE

brown

blue
red

yel
Screened
4x0,14

101U0
101.0
2 3 5 7
2= TxD
SBC RS232 3= RxD
5= SG
Serial COM 1 7= RTS

SER.1
101.2

RS485 RS232 RS485


to E2.CTRL from engine to E4.CTRL
SBC 7-2

45
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : RS 232/485 network
99

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 98
0 1 2 3 4 5 6 7 8 9

99U7
Display 4 x 20

99U0

Address Display
I 0 3 CAN1
Power
Run
CAN_LCD4

Terberg
CE O

CAN1
Control Systems I
CAN2
O
0 5 CAN2 contrast

end
125
250
500
x10 x1
Bitrate Address
COM0 - RS232
Font panel Digtal Digtal
Service
Power CAN1 CAN2 Inputs Outputs
24VDC 0 1 2 3 4 5 0 1 2 3
1 - + H L H L

IN IN

Connection Connection
CAN 1 CAN 2
SBC 7-2 SBC 7-2

98.9/5 5/101.0
+24VDC
98.9/6 6/101.0
0VDC

98
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-LCD
101

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 99
0 1 2 3 4 5 6 7 8 9

99.9/5 5/110.0
+24VDC

=E2.CTRL

=E4.CTRL
E3_93_1 /=E2.CTRL/101.9

E3_93_2 /=E2.CTRL/101.9

E4_93_1 /=E4.CTRL/101.7

E4_93_2 /=E4.CTRL/101.8
=E3.MCC

E3_91_1/=.MCC/110.1
E3_91_2/=.MCC/110.1
X93 3 4 X93 1 2

X93 1 2 X93 3 4


L L
101U0 CAN 1 H CAN 2 H
98.6 L L
Connection Connection
SER.1 internal H internal H

brn

wht

brn

wht

brn

wht
+ + H L H L H L


Power On On On
Off Off Off
COM0 COM1 CAN1 CAN2 CAN3
CAN3
Address Bitrate

I I
Run
O O
single board controller

Reset Low Battery Terberg


Control Systems
Enable reset R1
Processor
Download watchdog
R2 v2.4

- - R1 R2

99.9/6 6/110.0
0VDC site scada CAN 1 CAN 2 CAN 3 network CAN 3 network
network network network connection to connection to
engine E2.CTRL engine E3.CTRL

99
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 Controller Module
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 101
0 1 2 3 4 5 6 7 8 9

101.9/5 5/111.0
+24VDC

11 11 11 11 11 21 21 21
20F2 20F5 20F8 21F3 21F5 24K1 24K2 24K3
20.2 20.6 20.9 21.3 21.5 24.1 24.2 24.3
14 14 14 14 14 22 24 22 24 22 24

Connection
CAN 1 SBC 7-2

in out

268 269 270 271 272 273 274 275


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
end
125
250
500

101.9/6 6/111.0
0VDC CB CB CB starting CB gas oil jacketwater
generator mains 340VAC motor charger pressure pressure temperature
measuring measuring Control circuit control high low high
off/fail supply supply batteries
off/fail off/fail

[429]
[430] [1] [232] [10] [123] [129] [142]

101
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/112.0
+24VDC

14
11 11 11 11 11
24K4 24K5 24K6 24K7 45K2 45K5
24.4 24.5 24.6 24.7 45.2 45.5
12 14 12 14 12 14 12 14 12 14
11

26.5
99

276 277 278 279 99 280 281 282


110U0
110.0 8 9 11 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/112.0
0VDC EK-210 Oil level spare spare ESPB EIS EIS spare
gas meter low emergency shutdown warning
pulse LOLS shutdown
local

[64] [125] [0] [0] [115] [143] [144] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7
112

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/113.0
+24VDC

112S5 -X60 11 -X60 13 -X60 15 -X60 17 -X60 19 -X60 21


13 23

=E3.MV
X X X X X X
14 24
1 0 2

X X X X X X

-X60 12 -X60 14 -X60 16 -X60 18 -X60 20 -X60 22

Connection
CAN 1 SBC 7-2

in out

283 284 285 286 287 288 289 290


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 2 CAN1
x10 x1
end
125
250
500

111.9/6 6/113.0
0VDC key switch key switch MVCB MVCB MVCB MVCB MVCB spare
selection selection closed open available tripped earthed
up down

[298] [297] [32] [360] [149] [33] [257] [0]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7
113

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 112
0 1 2 3 4 5 6 7 8 9

112.9/5 5/120.0
+24VDC
-X60 23 -X60 25 -X60 27 -X60 29 -X60 31 -X60 33 -X60 35 -X60 37

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT
.X . .X . .X . .X . .X . .X . .X .
*Note: Bridge if
loadshare lines
connected with
other engines

.X . .X . .X . .X . .X . .X . .X .

-X60 24 -X60 26 -X60 28 -X60 30 -X60 32 -X60 34 -X60 36 -X60 38

291 292 293 294 295 296 297 298


112U0
112.0 8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7


16 channel
digital input
card

Terberg
Control Systems

112.9/6 6/120.0
0VDC enable load spare spare spare spare spare spare spare
sharing
normal
on internal
pid controls

[20] [0] [0] [0] [0] [0] [0] [0]

112
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 113
0 1 2 3 4 5 6 7 8 9

113.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 + H L

CAN Network
16 channel
digital output
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7
end
125
250
500

- 0 1 2 3 4 5 6 7

299 300 301 302 303 61 62 304

33.4/61 33.4/62

A1 A1 A1 A1 A1 A1
120K1 120K2 120K3 120K4 120K5 120K8
A2 A2 A2 A2 A2 A2

113.9/6 6/121.0
0VDC start gas sync ACB ACB GOV GOV EIS
relay valve breaker synchronising open isochr/droop idle / rated reset
allowed pulse
to close
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14 14 14 14
12 11 27.6 12 11 27.7 12 11 29.1 12 11 29.1 12 11 29.2 12 11 45.0
24
21 22 27.8
[22]

As Built
[20] [24] [10] [57] [9] [2] [3]
113 121
Terberg Control Systems Revision Date Engineer drawing : HR page header : SBC 7-2 CAN-DOUT O 0.0 - 0.7
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5/130.0
+24VDC

120U0
120.0

16 channel
digital output
card

Terberg
Control Systems

O 1.0 O 1.1 O 2.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

305 306 307 140 141 142 143 144

140/170.0 141/170.1

A1 A1 A1
121K1 121K2 121K3
A2 A2 A2

120.9/6 6/130.0
0VDC EIS EIS alarm louver louver spare spare spare
ignition alter native flashlight input output
timing open open
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 45.3 12 11 45.4 12 11 160.1

[18] [19] [137] [198] [199] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DOUT O 1.0 - 1.7
130

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 121
0 1 2 3 4 5 6 7 8 9

130P1

130P2

130P3

130P4

130PT5

130PT6

130PT7
5-20mA 5-20mA 5-20mA 5-20mA PT100 PT100 PT100

X X X X X X X X X X X X X X X X X X X X X X X X X X X X

10

11

12

13

14

15

16

17

18

19

20

21
-X70 -X70 -X70 -X70 -X70 -X70 -X70

9
121.9/5 5/130.8 130.5/5 5/131.0
+24VDC
130.0/6 6/130.8 130.5/6 6/131.0

Connection
CAN 1 SBC 7-2
in out

308 6 309 310 6 311 312 6 313 314 6 315 316 317 318 319 320 321 322 323 324 5 6 325

130U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


8 channel

130U5

130U6

130U7

150U1
analog input
card v2.1 v2.1 v2.1 v2.0
PT100-PB PT100-PB PT100-PB 35VDC-PB
Power -20.. -20.. -20.. 0..35V
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C
Control Systems CAN

+ - + - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
+ -
I
O
0 1 CAN1
x10 x1
end
125
250
500

121.9/6 6/130.1
gas gas spare spare stator stator stator battery
pressure 1 pressure 2 winding L1 winding L2 winding L3 voltage
temp. temp. temp.

[61] [17] [0] [0] [19] [20] [21] [1]

121
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
131

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 130
0 1 2 3 4 5 6 7 8 9

131PT1

131PT2

131PT3

131PT4

131PT5

131PT6

131PT7

131PT8
130.9/5 5/140.0 PT100 PT100 PT100 PT100 PT100
+24VDC

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45
-X70 -X70 -X70 -X70 -X70 -X70 -X70 -X70

Connection
CAN 1 SBC 7-2
in out

326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349

131U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

CAN Network AI 1.0 AI 1.1 AI 1.2 AI 1.3 AI 1.4 AI 1.5 AI 1.6 AI 1.7
8 channel
151U1

151U2

151U3

151U4

151U5
analog input
card v2.1 v2.1 v2.1 v2.1 v2.1
PT100-PB PT100-PB PT100-PB PT100-PB PT100-PB
Power -20.. -20.. -20.. -20.. -20..
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C +150C +150C
Control Systems CAN

+ - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
I
O
0 2 CAN1
x10 x1
end
125
250
500

130.9/6 6/140.0
bearing bearing air inlet spare spare spare spare spare
temperature temperature temperature
driven end non driven end

[77] [78] [23] [0] [0] [0] [0] [0]

130
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
140

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 131
0 1 2 3 4 5 6 7 8 9

131.0/5 5/150.0
+24VDC
Connection
CAN 1 SBC 7-2

in out

140U0
+ H L

CAN Network
4 channel
analog output
card
Power
Terberg Run mA mA mA mA
Control Systems CAN

BITRATE
Address V V V V
I
O
0 1 CAN1
x10 x1
AO 0.0 AO 0.1 AO 0.2 AO 0.3
end
125
250
500

- 0+ 0- 1+ 1- 2+ 2- 3+ 3-

72 73 74 75 350 351 352 353

-X71 1 2

=CAT
72 73 74 75 -X . .
150.2 150.1 150.5 150.4

131.0/6 6/150.0
0VDC
speed voltage spare spare
adjust adjust

[122] [121] [0] [0]

131
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
150

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 140
0 1 2 3 4 5 6 7 8 9

140.9/5 5/152.0
+24VDC

40.6 40.6
33.5 33.5
80 81
70 71


150U0 150U3
+ G - + + G - +

AOUT AOUT

Terberg Terberg
V1.1 V1.1

ON U/U-CONV
-1V..+1V
ON
-1V..+1V
U/U-CONV
-5V..+5V -5V..+5V
-10V..+10V -10V..+10V
0V..10V 0V..10V

0..+10V 0..+10V
AIN AIN
- - + - - +

73 72 75 74
140.2 140.2
140.4 140.4

140.9/6 6/152.0
0VDC speed voltage
adjust adjust

140
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : U/U-converter
152

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 150
0 1 2 3 4 5 6 7 8 9

150.9/5 5/153.0
+24VDC Connection
CAN 2 SBC 7-2
in out ser.PYRO
152.3

RS 485 Serial cable



CAN-COM <-> PYROMETER
152U1
+ G H L H L

V1.0 CAN Network SUB 9-D FEMALE


CAT PYROMETER Eprom 2 3 6 7
COMM.LINK
on off CAT Pyrometer
V 1.0 SH

CAN-COM
J103

brown

green
BITRATE on PB

blue
red
485/
I 422
O ADDRESS =6 off V1.0
12VDC
I J102
O -X83 1 2 3

=CAT
X. 69 70 66
- J101

ser.PYRO
152.5
69 - RS485A
70 - RS485B
66 - SH

150.9/6 6/153.0
0VDC CAN-COM CAT pyrometer
PB RS 485/422
CAT pyrometer

150
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-COM
153

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 152
0 1 2 3 4 5 6 7 8 9

152.9/5 5/160.0
+24VDC

153U0 Connection
CAN 2 SBC 7
in out

CCM
COMM. LINK

+ + H L

CAN Network

153.1
on off
ser.CCM
enable reset

SBC 7-2-COM
download

V 2.4 153U5 B+
RUN RS232
25 polig
BITRATE
female *Caterpillar delivery
I CAN 2 I Low Battery CCM
O ADDRESS=4 O + - B-

I 1 2
O Reset 266 267

1mm
- - Serial 0 Serial 1 white
X42 10 11 12

=CAT
.X . .X .

ser.CCM
153.4

for cable detail


refer to
190CAB4-CCM
190.4

152.9/6 6/160.0
0VDC SBC7-COM customer
RS 232 communication
CCM communication module

152
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC7-COM
160

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 153
0 1 2 3 4 5 6 7 8 9

153.9/5 5
+24VDC

11
121K3
121.3
12 14

354

-X61 1

=EXT -X .

160H3

-X .

-X61 2

153.9/6 6/170.0
0VDC alarm
flashlight

153
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Voltfree contacts
170

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 160
0 1 2 3 4 5 6 7 8 9

160.9/6 6
0VDC

121.4/140 121.5/141

A1 A2 A1 A2

A1 A1
170K1 170K2
A2 A2

11 11
170K1 170K2
170.1 170.2
12 14 12 14
112

114

111

212

214

211

170K 170K

louver louver
input output
open open
WEID.MRS24VDC WEID.MRS24VDC

14 14
12 11 170.0 12 11 170.1

160
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Interface relays
190

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 170
0 1 2 3 4 5 6 7 8 9

190CAB4-CCM
190CAB0-MOD 190CAB2-SBC 153.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <-> Modem PC <-> SBC CAN-COM <-> CCM MODULE

SUB 9-D FEMALE SUB 9-D FEMALE SUB 9-D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN-CCM
SH SH SH

wht

brn

grn

gry

brn

wht

yel

grn
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9-D FEMALE SUB 9-D FEMALE SUB 25-D FEMALE

SUB9-D RS 232 RS 422/485

1 DCD .

3 RXD R-

4 TXD T-

4 DTR .

5 SG SG/0V

6 DSR R+

7 RTS T+

8 CTS .

170
Terberg Control Systems Revision Date Engineer drawing : HR
9 Ri +12V

ADD Sobolinoe
As Built
page header : Serial cables
191

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 190
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E3.CTRL-. 1 crate LxBxH 127x69x201 inside dimensions 3540000005 =E3.CTRL/18. 15


=E3.CTRL-. 1 pallet LxB 127x69 inside dimensions 3540000105 =E3.CTRL/18. 15
=E3.CTRL-. 1 Plain chassis sp.6000 2000x600 3730063925 =E3.CTRL/18. 15
=E3.CTRL-. 1 Side cover sp.6000 2000x600 3730002243 =E3.CTRL/18. 17
=E3.CTRL-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E3.CTRL/18. 17
=E3.CTRL-. 1 Plinth sp.6000 100x600x600 3730069066 =E3.CTRL/18. 18
=E3.CTRL-. 1 Cable gland plate 2-parts 600x600 3730063196 =E3.CTRL/18. 18
=E3.CTRL-. 1 Drawing holder A4 3730021322 =E3.CTRL/18. 18
=E3.CTRL-. 1 half-cylinder with key 1242E 3730063615 =E3.CTRL/18. 18
=E3.CTRL-20F2 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E3.CTRL/20. 2
=E3.CTRL-20F2 1 slave contact ..NO+NC 0308160000 =E3.CTRL/20. 2
=E3.CTRL-20F5 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E3.CTRL/20. 5
=E3.CTRL-20F5 1 slave contact ..NO+NC 0308160000 =E3.CTRL/20. 5
=E3.CTRL-20F8 1 Circuit breaker 1P+N B10A 6-10kA 0308150007 =E3.CTRL/20. 8
=E3.CTRL-20F8 1 slave contact ..NO+NC 0308160000 =E3.CTRL/20. 8
=E3.CTRL-21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E3.CTRL/21. 4
=E3.CTRL-21B4 1 Batterybrace 60 3040000104 =E3.CTRL/21. 4
=E3.CTRL-21F3 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E3.CTRL/21. 3
=E3.CTRL-21F3 1 slave contact ..NO+NC 0308160000 =E3.CTRL/21. 3
=E3.CTRL-21F5 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E3.CTRL/21. 5
=E3.CTRL-21F5 1 slave contact ..NO+NC 0308160000 =E3.CTRL/21. 5
=E3.CTRL-21F6 1 Circuit breaker 1P B16A 6-10kA 0901062286 =E3.CTRL/21. 6
=E3.CTRL-21F6 1 slave contact ..NO+NC 0308160000 =E3.CTRL/21. 6
=E3.CTRL-21S6 1 Thermostat 0-60 C NC (heating) 3040009796 =E3.CTRL/22. 6
=E3.CTRL-21T1 1 Batterycharger 24V/25A 3550000004 =E3.CTRL/21. 1
=E3.CTRL-21U1 1 Battery filter 3885300910 =E3.CTRL/21. 1
=E3.CTRL-21V6 1 Diodebox with 2 diode 60A 3930000001 =E3.CTRL/21. 6
=E3.CTRL-22E7 1 Thermistor with ventilation 3730017531 =E3.CTRL/22. 6
=E3.CTRL-22H7 1 panellighting with socket/PE en PL 24W/230V 3730099901 =E3.CTRL/22. 0
=E3.CTRL-22H7 1 connectioncable 3m for panellighting 3730099902 =E3.CTRL/22. 0
=E3.CTRL-22M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E3.CTRL/22. 3
=E3.CTRL-22M4 1 Exhaust filters 204x204mm 3040011703 =E3.CTRL/22. 3
=E3.CTRL-22S3 1 Thermostat 0-60 C No (cooling) 3040009795 =E3.CTRL/22. 3
=E3.CTRL-24K1 1 Relay 24VDC 1NO/1NC 3630002218 =E3.CTRL/24. 1
=E3.CTRL-24K1 1 Relaybase 3630003104 =E3.CTRL/24. 1
=E3.CTRL-24K2 1 Relay 24VDC 1NO/1NC 3630002218 =E3.CTRL/24. 2
=E3.CTRL-24K2 1 Relaybase 3630003104 =E3.CTRL/24. 2
=E3.CTRL-24K3 1 Relay 24VDC 1NO/1NC 3630002218 =E3.CTRL/24. 3
=E3.CTRL-24K3 1 Relaybase 3630003104 =E3.CTRL/24. 3
=E3.CTRL-24K4 1 Solidstate relay 5-24VDC NO/NC 3630002279 =E3.CTRL/24. 4
=E3.CTRL-24K4 1 Relaybase 3630003103 =E3.CTRL/24. 4
=E3.CTRL-24K5 1 Relay 24VDC 3630002198 =E3.CTRL/24. 5
=E3.CTRL-24K5 1 Relaybase 3630003103 =E3.CTRL/24. 5
=E3.CTRL-24K6 1 Relay 24VDC 3630002198 =E3.CTRL/24. 6
=E3.CTRL-24K6 1 Relaybase 3630003103 =E3.CTRL/24. 6
=E3.CTRL-24K7 1 Relay 24VDC 1NO/1NC 3630002218 =E3.CTRL/24. 7
=E3.CTRL-24K7 1 Relaybase 3630003104 =E3.CTRL/24. 7
=E3.CTRL-26K4 1 auxiliary relay 3NO+1NC 0100587287 =E3.CTRL/26. 4
=E3.CTRL-26K5 1 auxiliary relay 3NO+1NC 0100587287 =E3.CTRL/26. 5
=E3.CTRL-26K8

190
1

Terberg Control Systems


Relay 24VDC 1NO/1NC

Revision Date Engineer drawing : HR


3630002218

ADD Sobolinoe
As Built
page header : Partlist
=E3.CTRL/26. 8

192

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 191
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E3.CTRL-26K8 1 Relaybase 3630003104 =E3.CTRL/26. 8


=E3.CTRL-26P1 1 Emergency relay 24VDC 3630002522 =E3.CTRL/26. 1
=E3.CTRL-26S2 1 Emegency stop red 40mm 0901273031 =E3.CTRL/26. 2
=E3.CTRL-26S2 1 Holder for 3 blocks 0901272677 =E3.CTRL/26. 2
=E3.CTRL-26S2 2 1 x NC without holder 0901272674 =E3.CTRL/26. 2
=E3.CTRL-26S2 1 Pushbuttom cover (yellow) 0307213620 =E3.CTRL/26. 2
=E3.CTRL-26S2 1 text UK "Emergency stop" 3330000006 =E3.CTRL/26. 2
=E3.CTRL-27K6 1 Relay 24VDC 1NO/1NC 3630002839 =E3.CTRL/27. 6
=E3.CTRL-27K6 1 Relaybase 3630003129 =E3.CTRL/27. 6
=E3.CTRL-27K7 1 Relay 24VDC 1NO/1NC 3630002839 =E3.CTRL/27. 7
=E3.CTRL-27K7 1 Relaybase 3630003129 =E3.CTRL/27. 7
=E3.CTRL-27K8 1 Relay 24VDC 1NO/1NC 3630002839 =E3.CTRL/27. 8
=E3.CTRL-27K8 1 Relaybase 3630003129 =E3.CTRL/27. 8
=E3.CTRL-34P1 1 Power Organiser version 2.0 3886500920 =E3.CTRL/34. 1
=E3.CTRL-35K1 1 Relay 24VDC 1NO/1NC 3630002839 =E3.CTRL/29. 1
=E3.CTRL-35K1 1 Relaybase 3630003129 =E3.CTRL/29. 1
=E3.CTRL-35K2 1 Relay 24VDC 1NO/1NC 3630002839 =E3.CTRL/29. 2
=E3.CTRL-35K2 1 Relaybase 3630003129 =E3.CTRL/29. 2
=E3.CTRL-45K2 1 Relay 24VDC 3630002198 =E3.CTRL/45. 2
=E3.CTRL-45K2 1 Relaybase 3630003103 =E3.CTRL/45. 2
=E3.CTRL-45K5 1 Relay 24VDC 3630002198 =E3.CTRL/45. 5
=E3.CTRL-45K5 1 Relaybase 3630003103 =E3.CTRL/45. 5
=E3.CTRL-45K6 1 Relay 24VDC 3630002198 =E3.CTRL/45. 6
=E3.CTRL-45K6 1 Relaybase 3630003103 =E3.CTRL/45. 6
=E3.CTRL-98U1 1 Seriele converter 3080000001 =E3.CTRL/98. 1
=E3.CTRL-98U5 1 Seriele converter 3080000001 =E3.CTRL/98. 5
=E3.CTRL-99U0 1 CAN-LCD4 V1.0 3883300910 =E3.CTRL/99. 0
=E3.CTRL-99U7 1 LCD display English - Russian 3600000007 =E3.CTRL/99. 7
=E3.CTRL-99U7 1 mountingplate white led 4 line text display 3040000109 =E3.CTRL/99. 7
=E3.CTRL-101U0 1 Processor SBC7-2 V2.4 3884100924 =E3.CTRL/101. 0
=E3.CTRL-110U0 1 Inputcart 16 3880100920 =E3.CTRL/110. 0
=E3.CTRL-112S5 1 keylock switch 3 pos. 3226125010 =E3.CTRL/112. 2
=E3.CTRL-112S5 1 element for key switch 3226187251 =E3.CTRL/112. 2
=E3.CTRL-112S5 1 keylock front bezel 3226192100 =E3.CTRL/112. 2
=E3.CTRL-112S5 1 front bezel 18mm 3226199320 =E3.CTRL/112. 2
=E3.CTRL-112U0 1 Inputcart 16 3880100920 =E3.CTRL/112. 0
=E3.CTRL-120K1 1 Relay 24VDC 3630002198 =E3.CTRL/120. 1
=E3.CTRL-120K1 1 Relaybase 3630003103 =E3.CTRL/120. 1
=E3.CTRL-120K2 1 Relay 24VDC 3630002198 =E3.CTRL/120. 2
=E3.CTRL-120K2 1 Relaybase 3630003103 =E3.CTRL/120. 2
=E3.CTRL-120K3 1 Relay 24VDC 3630002198 =E3.CTRL/120. 3
=E3.CTRL-120K3 1 Relaybase 3630003103 =E3.CTRL/120. 3
=E3.CTRL-120K4 1 Relay 24VDC 3630002198 =E3.CTRL/120. 4
=E3.CTRL-120K4 1 Relaybase 3630003103 =E3.CTRL/120. 4
=E3.CTRL-120K5 1 Relay 24VDC 3630002198 =E3.CTRL/120. 5
=E3.CTRL-120K5 1 Relaybase 3630003103 =E3.CTRL/120. 5
=E3.CTRL-120K8 1 Relay 24VDC 3630002198 =E3.CTRL/120. 8
=E3.CTRL-120K8 1 Relaybase 3630003103 =E3.CTRL/120. 8
=E3.CTRL-120U0 1 Outputcart 16 3880300920 =E3.CTRL/120. 0
=E3.CTRL-121K1

191
1

Terberg Control Systems


Relay 24VDC

Revision Date Engineer drawing : HR


3630002198

ADD Sobolinoe
As Built
page header : Partlist
=E3.CTRL/121. 1

193

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 192
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E3.CTRL-121K1 1 Relaybase 3630003103 =E3.CTRL/121. 1


=E3.CTRL-121K2 1 Relay 24VDC 3630002198 =E3.CTRL/121. 2
=E3.CTRL-121K2 1 Relaybase 3630003103 =E3.CTRL/121. 2
=E3.CTRL-121K3 1 Relay 24VDC 3630002198 =E3.CTRL/121. 3
=E3.CTRL-121K3 1 Relaybase 3630003103 =E3.CTRL/121. 3
=E3.CTRL-130U0 1 Analog in 8 3880200920 =E3.CTRL/130. 0
=E3.CTRL-130U0-130U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E3.CTRL/130. 5
=E3.CTRL-130U0-130U6 1 Pickyback for PT100 (-20..+150) 3881100921 =E3.CTRL/130. 6
=E3.CTRL-130U0-130U7 1 Pickyback for PT100 (-20..+150) 3881100921 =E3.CTRL/130. 7
=E3.CTRL-130U0-150U1 1 Pickyback for control voltage 3800000013 =E3.CTRL/130. 8
=E3.CTRL-131U0 1 Analog in 8 3880200920 =E3.CTRL/131. 0
=E3.CTRL-131U0-151U1 1 Pickyback for PT100 (-20..+150) 3881100921 =E3.CTRL/131. 1
=E3.CTRL-131U0-151U2 1 Pickyback for PT100 (-20..+150) 3881100921 =E3.CTRL/131. 2
=E3.CTRL-131U0-151U3 1 Pickyback for PT100 (-20..+150) 3881100921 =E3.CTRL/131. 3
=E3.CTRL-131U0-151U4 1 Pickyback for PT100 (-20..+150) 3881100921 =E3.CTRL/131. 4
=E3.CTRL-131U0-151U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E3.CTRL/131. 5
=E3.CTRL-140U0 1 Analogout 4 3880500920 =E3.CTRL/140. 0
=E3.CTRL-150U0 1 Convertor 3880000025 =E3.CTRL/150. 0
=E3.CTRL-150U3 1 Convertor 3880000025 =E3.CTRL/150. 3
=E3.CTRL-152U1 1 CAN-COM 3880000001 =E3.CTRL/152. 1
=E3.CTRL-152U1 1 RS485/422 (12VDC supply) 3880000018 =E3.CTRL/152. 1
=E3.CTRL-153U0 1 Processor SBC7-2 COM 3884200924 =E3.CTRL/153. 0
=E3.CTRL-170K1 1 Terminal relay 24VDC 0206323364 =E3.CTRL/170. 1
=E3.CTRL-170K2 1 Terminal relay 24VDC 0206323364 =E3.CTRL/170. 2

192
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
194

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 193
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-170K
Circuit description/function

/170.2 louver output open


/170.1 louver input open

/170.0 =

/170.1 =

/170.1 =

/170.2 =

Page
path
111
112
114
211
212
214

No

Bridge

193
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-170K
195

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 194
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-20F8
Circuit description/function

330VAC supply from MCC panel

Page
/20.7

/20.7

path
1
N

No

Bridge

1 2
WE3_X2_1
2x2.5mm

1 2

1 2

=.MCC
-X2

194
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-20F8
196

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 195
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X1
Circuit description/function

supply from generator side

supply from mains side


=

=
Page
/20.0

/20.0

/20.0

/20.1

/20.1

/20.3

/20.3

/20.4

/20.4

path /20.4
1
2
3
4

5
6
7
8

No

Bridge

1 2 3 4 5 1 2 3 4 5
5x

5x
WE3X1_1

WE3X1_5

1 2 3 4 5 1 2 3 4 5

1 2 3 4 4/ 1 2 3 4 8/

=CAT
-CAT

195
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X1
197

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 196
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X11
Circuit description/function

from current transformers

Page
/33.1

/33.1

/33.1

/33.1

path
1
2
3
4

No

Bridge

1 2 3 4
4x
WE3X11_1

1 2 3 4

1 2 3 4

=CAT
-X

196
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X11
198

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 197
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X40
Circuit description/function

jacketwater temperature high

oil level low detection


EK-210 gas meter pulse
gas pressure high

oil pressure low

spare
=

=
Page
/24.1

/24.1

/24.2

/24.2

/24.3

/24.3

/24.4

/24.4

/24.5

/24.5

/24.6

/24.6

/24.7

/24.7
path
1
2
3
4
5
6

7
8
9
10

11
12
13
14
No

Bridge

1 2 3 4 4 6 1 2 1 2 1 2 1 2
WE3X40_11 .. 2x

2x
6x

2x

2x

WE3X40_13
WE3X40_1

WE3X40_7

WE3X40_9

1 2 3 4 4 6 1 2 1 2 1 2 1 2

36 37 32 33 34 35 . . . . . . . .

36 . .

=CUST =CAT =CUST


-.X50 -.X -X.

197
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X40
199

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 198
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X41
Circuit description/function

actuator
pickup

=
Page
/34.4

/34.4

/34.4

/33.6

/33.6

/33.6

/33.7

/33.7

path /33.7
1
2
3

4
5
6
7
8
9

No

Bridge

1 2 3 1 2 3 1 2 3
WE3X41_1 ASF 3x

WE3X41_8 ASF 3x

WE3X41_11 ASF
3x

1 2 3 1 2 3 1 2 3

+ - -/ A B B/ - + +/

+ A

=CAT =CAT
-x -X

198
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X41
200

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 199
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X42
Circuit description/function

/153.4 customer communication module


EIS shutdown lamp driver
EIS alter native timing

EIS warning lamp driver

EIS DDT connector


EIS shutdown

EIS ignition
EIS reset

/153.5 =

/153.5 =
Page
/45.1

/45.2

/45.3

/45.4

/45.5

/45.6

/45.6

/45.6

/45.6

path
1
2
3
4
5
6
7
8
9

10
11
12
No

Bridge

1 2 3 4 5 6 7 8 9 1 2 scr
WE3X42_10 ASF
9x
WE3X42_1

2x

1 2 3 4 5 6 7 8 9 1 2

. . . . . . . . . . .

. .

-.X =CAT
-.X

199
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X42
201

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 200
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X44
Circuit description/function

parallel compensation
field power

input power
=

=
Page
/40.3

/40.3

/40.3

/40.4

/40.4

/40.5

/40.5

path
1
2

3
4

5
6

No

Bridge

1 2 3 4 5 7 8
7x
WE3X44_1

1 2 3 4 5 7 8

1 2 2/ 1 4 1 2

1 1 1

=CAT =CAT =CAT


-F -PM -CB

200
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X44
202

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 201
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X50
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC


starting motor 1

start relay
=

=
Page
/27.1

/27.1

/27.1

/27.2

/27.1

/27.3

/27.3

/27.4

/27.4

/27.5

/27.5
path
1
1
1
1
2
3
4
5
6
7

No 8

Bridge

1 2 1 2 3 4 5 6
WE3X50_1

WE3X50_3
6x2.5mm
2x6mm

1 2 1 2 3 4 5 6

. . . . . . . .

=CAT
-.X

201
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X50
203

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 202
202
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
1 /26.2 emergency stop push button

2
2

.
1

2 /26.2 =

3
3

.
WE3X60_1 4x /26.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E3.CTRL-X60

.
4
4

-.X

Terberg Control Systems


.
4 /26.2 =

1
1
5 /26.8 emergency stop from engine

1.3
1.4
2.0
2
2
WE3X60_5 2x 6 /26.8 =

Revision
2

1
1

Date
7 /29.4 ACB close

2
2

.
8 /29.5 =

28.11.2006
06.12.2006
19.12.2006
.
3
3

-X.
.
WE3_X60_7 4x 9 /29.5 ACB UVT

=ABB_A02

HRI
HRI
HRI
4
4

.
10 /29.6 =

Engineer
3

1
1
11 /112.3 MVCB closed

2
2

design
drawing
12 /112.3 =

plot-date
3
3

instruction :
13 /112.4 MVCB open

: HR
: HR
4
4

14 /112.4 =

5
5
4

15 /112.5 MVCB available

: 19.12.2006
6
6

16 /112.5 =

-X
7
7

=.MV
WE3_X60_11 14x 17 /112.6 MVCB tripped

8
8

18 /112.6 =
9
9

19 /112.7 MVCB earthed


10
10
5

20 /112.7 =
21
21

21 /112.8 spare
12
12

22 /112.8 =

23 /113.1 enable load sharing normal on internal

24 /113.1 =
1
1

ADD Sobolinoe
.
6

25 /113.2 spare
2
2

WE3X60_25 /113.2 =
Engine control panel 3
26
2x1mm
1
1

27 /113.3 =
2
2

WE3X60_27 28 /113.3 =
2x1mm
1
1

29 /113.4 =
2
2

WE3X60_29
7

30 /113.4 =
2x1mm
1
1

31 /113.5 =
.
2
2

-.X
.

=CAT

WE3X60_31 32 /113.5 =
2x1mm
1
1

33 /113.6 =
2
2

WE3X60_33 34 /113.6 =
2x1mm
1
1

.
8

35 /113.7 =
drawing : 063058
2
2

page header : =E3.CTRL-X60


.

WE3X60_35 36 /113.7 =
2x1mm
1
1

37 /113.8 =
2
2

WE3X60_37
E3.CTRL

38 /113.8 =
2x1mm
As Built
9

GRP =

page : 203
page's 498
204
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X61
Circuit description/function

/160.1 alarm flashlight

/160.1 =

Page
path
1
2

No

Bridge

1 2
2x
WE3X61_1

1 2

. .

=EXT
-X

203
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X61
205

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 204
204
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

X
1 /130.1

2
2

X
1

2 /130.1 gas pressure 1

WE3X70_1 ASF 6x /130.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E3.CTRL-X70

3
3

Terberg Control Systems


/130.2 =

X/
1
1

X
4 /130.2 =

1.3
1.4
2.0
2
2

X
5 /130.2 gas pressure 2

Revision
WE3X70_4 ASF 6x
2

6 /130.3 =

3
3

Date
/130.3 =

X/
1
1

X
7 /130.3 =

28.11.2006
06.12.2006
19.12.2006
2
2

X
8 /130.3 spare

HRI
HRI
HRI
WE3X70_7 ASF 6x 9 /130.4 =

3
3

Engineer
3

/130.4 =

X/
1
1

X
10 /130.4 =

2
2

design
X

drawing
11 /130.4 =

plot-date
WE3X70_10 ASF

instruction :
12 /130.5 =

: HR
: HR
6x

3
3

/130.5 =

X/
1
1

X
4

13 /130.5 stator winding L1 temp.

: 19.12.2006
2
2

X
14 /130.6 =

3
3

X
WE3X70_13 ASF 15 /130.6 =
6x
/130.6 =

X/
1
1

X 16 /130.6 stator winding L2 temp.

-X
X
2
2

X
5

17 /130.7 =
3
3

WE3X70_16 ASF 18 /130.7 =


6x
/130.7 =
X/
1
1

19 /130.7 stator winding L3 temp.


2
2

20 /130.8 =
3
3

ADD Sobolinoe
X

WE3X70_19 ASF
6

21 /130.8 =
6x
4
4

/130.8 =
Engine control panel 3

X/
1
1

22 /131.1 bearing temperature driven end


2
2

23 /131.2 =
3
3

WE3X70_22 ASF 24 /131.2 =


6x
4
4
7

/131.2 =
X/
1
1

25 /131.2 bearing temperature non driven end


2
2

26 /131.3 =
3
3

WE3X70_25 ASF 27 /131.3 =


6x
4
4

/131.3 =
X/
1
1

X
8

28 /131.3 air inlet temperature


drawing : 063058
2
2

page header : =E3.CTRL-X70


X

29 /131.4 =
3
3

WE3X70_28 ASF 30 /131.4 =


6x
E3.CTRL

/131.4 =
X/
1
1

As Built
X

31 /131.4 spare
2
2
9

WE3X70_31 ASF 32 /131.5 =


GRP =

6x
page : 205
page's 498
206
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X70
Circuit description/function

/131.5 spare

/131.5 =

/131.5 =

/131.6 =

/131.6 =

/131.6 =

/131.6 =

/131.7 =

/131.7 =

/131.7 =

/131.7 =

/131.8 =

/131.8 =

/131.8 =

/131.8 =

/131.9 =

/131.9 =

/131.9 =
Page
path
33

34
35
36

37
38
39

40
41
42

43
44
45

No

Bridge

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
WE3X70_31 ASF

WE3X70_34 ASF

WE3X70_37 ASF

WE3X70_40 ASF

WE3X70_43 ASF
6x

6x

6x

6x

6x

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

X X/ X X X X/ X X X X/ X X X X/ X X X X/

205
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X70
207

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 206
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X71
Circuit description/function

/140.6 spare

/140.6 =

Page
path
1
2

No

Bridge

1 2
WE3X71_1 ASF 2x

1 2

. .

=CAT
-X

206
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X71
208

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 207
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X83
Circuit description/function

/152.5 CAT pyrometer

/152.5 =

/152.5 =

Page
path
1
2
3

No

Bridge

1 2 3
WE3X83_1 ... 3X

1 2 3

69 70 66

69

=CAT
-X.

207
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X83
209

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 208
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X93
Circuit description/function

/101.7 CAN 3 network connection to engine

/101.9 CAN 3 network connection to engine


/101.8 =

/101.8 =

/101.9 =

/101.9 =

Page
path
1
2

3
4

No

Bridge

1 2 1 2
Unitronics can

Unitronics can
bus 3x0.5mm

bus 3x0.5mm
WE2X93_3

WE3X93_3

1 2 1 2

3 4 4/ 1 2 2/

3 1

=E2.CTRL =E4.CTRL
-X93 -X93

208
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X93
210

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 209
0 1 2 3 4 5 6 7 8 9

=E3.CTRL-X96
Circuit description/function

RS485 to E2.CTRL

RS485 to E4.CTRL
=

=
Page
/98.4

/98.4

/98.4

/98.4

/98.4

/98.7

/98.7

/98.7

/98.7

/98.7
path
1
2
3
4
5

8
9
10
11

No 12

Bridge

1 2 3 4 1 2 3 4
WE2X96_6 ASF

WE3X96_6 ASF

WE2X96_6 ASF
5x0.5mm

5x0.5mm

5x0.5mm

1 2 3 4 1 2 3 4

8 9 10 11 12 1 2 3 4 5

8 1

=E2.CTRL =E4.CTRL
-X96 -X96

209
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.CTRL-X96
=E4.CTRL/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 3 drawing : 063058 E3.CTRL
page : 210
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A Engine control panel 4
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E4.CTRL
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E4.CTRL 1 Title page E4.CTRL 120 SBC 7-2 CAN-DOUT O 0.0 - 0.7
E4.CTRL 2 Index E4.CTRL 121 SBC 7-2 CAN-DOUT O 1.0 - 1.7
E4.CTRL 3 Index E4.CTRL 130 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E4.CTRL 5 Reference E4.CTRL 131 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E4.CTRL 7 Earthing E4.CTRL 140 SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
E4.CTRL 18 cutout doors E4.CTRL 150 U/U-converter
E4.CTRL 19 Wire numbers E4.CTRL 152 CAN-COM
E4.CTRL 20 Supply voltage E4.CTRL 153 SBC7-COM
E4.CTRL 21 Battery charger E4.CTRL 160 Voltfree contacts
E4.CTRL 22 Panel lighting heater and ventilation E4.CTRL 170 Interface relays
E4.CTRL 24 Hardware protections E4.CTRL 190 Serial cables
E4.CTRL 26 Emercency stop relays E4.CTRL 191 Partlist
E4.CTRL 27 Engine starting/ignition control E4.CTRL 192 Partlist
E4.CTRL 29 Synchronising breaker control E4.CTRL 193 Partlist
E4.CTRL 33 Woodward 2301A LSM E4.CTRL 194 =E4.CTRL-170K
E4.CTRL 34 Power Organiser E4.CTRL 195 =E4.CTRL-20F8
E4.CTRL 40 Generator voltage regulator E4.CTRL 196 =E4.CTRL-X1
E4.CTRL 45 Electronic governing system E4.CTRL 197 =E4.CTRL-X11
E4.CTRL 98 RS 232/485 network E4.CTRL 198 =E4.CTRL-X40
E4.CTRL 99 CAN-LCD E4.CTRL 199 =E4.CTRL-X41
E4.CTRL 101 SBC 7-2 Controller Module E4.CTRL 200 =E4.CTRL-X42
E4.CTRL 110 SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7 E4.CTRL 201 =E4.CTRL-X44
E4.CTRL 111 SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7 E4.CTRL 202 =E4.CTRL-X50
E4.CTRL 112 SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7 E4.CTRL 203 =E4.CTRL-X60
E4.CTRL 113 SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7 E4.CTRL 204 =E4.CTRL-X61

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
3

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 2
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E4.CTRL 205 =E4.CTRL-X70
E4.CTRL 206 =E4.CTRL-X70
E4.CTRL 207 =E4.CTRL-X71
E4.CTRL 208 =E4.CTRL-X83
E4.CTRL 209 =E4.CTRL-X93
E4.CTRL 210 =E4.CTRL-X96

2
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 3
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 44/230VAC line red


control voltage : 44/230VAC neutral red
control voltage : PE ground green/yellow
control voltage : 44VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

3 7

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
3 7
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 7
0 1 2 3 4 5 6 7 8 9

298.0 600.0 596.0

384.0
207.0

296.0
dimensions hxwxd MCC panel 2100x600x600mm
155.0 63.0
cable entry:
panel cut-out 155.0
paint RAL 7035 x 178mm
y 178mm

protection class IP54 240.0


138.0 138.0
420.0
320.0 356.0

144.0
130.0
panel cut-out for 420.0
4 regdisplay
99U0
500.0
100.0

640.0

705.0
825.0

26S2
296.0 825.0
22mm

1760.0 1674.0

22M4 panel cut-out 1760.0


x 178mm
y 178mm
1850.0
2000.0
1950.0
E#.CTRL
2100.0
E#.CTRL
7
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : cutout doors
19

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 18
0 1 2 3 4 5 6 7 8 9

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100

101 t/m 150


151 t/m 200

201 t/m 250


251 t/m 300

301 t/m 350


351 t/m 400

401 t/m 450


451 t/m 500

501 t/m 550


551 t/m 600

601 t/m 650


651 t/m 700

701 t/m 750


801 t/m 800

901 t/m 900


951 t/m 900

1001 t/m 9050


1051 t/m 1100

1101 t/m 1150


1151 t/m 1200

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Wire numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 19
0 1 2 3 4 5 6 7 8 9

1 3 5 7 11 1 3 5 7 11 1 N 11
20F2 20F5 20F8
C0.5A 2 4 6 8 14 2 4 6 8 14 2 N. 14
6kA 110.1 C0.5A 110.2 B10A+N 110.3
6kA 6kA
GENERATOR
MEASURING MAINS 430VAC
MEASURING CONTROL
SUPPLY

1.5mm red

1.5mm red
2,5mm black

2,5mm black
2,5mm blue

2,5mm blue

2,5mm blue
1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red
2,5mm brn

2,5mm gry

2,5mm brn

2,5mm gry

2,5mm brn

-X1 1 2 3 4 -X1 5 6 7 8
20F8 1 20F8 N
=CAT

=CAT

=E4.MCC
-X2 1 2

L1 L2 L3 N L1 L2 L3 N
E4_1
=.MCC/20.5
E4_2
=.MCC/20.5

12 14 22 24
100VAC / 50Hz 33.0 34.1 100VAC / 50Hz 34.6 34.6 230VAC / 50Hz
from 6300V:100V 11 13 from 6300V:100V 21 23 from MCC 3 4
33.0 33.0 34.6 34.6 21.0 21.0

supply from generator supply from mains 430VAC 430VAC


generator side measuring mains side measuring supply from control
MCC panel supply

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Supply voltage
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 20
0 1 2 3 4 5 6 7 8 9

20.8/3 3/22.0
20.9/4 4/22.0
1.5mm

21U1 surg. L in N
filter L out N

1.5mm
201 202 1.5mm

21T1
230VAC/24VDC L N
25A

BATTERY
CHARGER
24VDC 6mm
203

25A
21V6
60A

- +
6mm
6mm 6mm
204

1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B25A 2 14 B16A 2
6kA 110.4 6kA 110.5 6kA
6. 5
STARTING PANEL PANEL
SUPPLY SUPPLY 2,5mm
MOTOR
CIRCUIT BATTERIES 24VDC

6mm 205 5
24.0

2.5mm
6mm 6mm

+

21B4

=E4.MCC
7/27.0 -X3 1
E4_5/=.MCC/20.8
2x12V
12Ah
6./27.0 E4_6/=.MCC/20.8
- -X3 2
6mm 6mm 2.5mm
6/24.0
battery Charger engine batteries control MCC
power Supply batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Battery charger
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 21
0 1 2 3 4 5 6 7 8 9

21.9/3 3
21.9/4 4

1.5mm 1.5mm 1.5mm

22S3 22S6
1 1

THERMOSTAT THERMOSTAT
VENTILATION HEATER

TC TO
2 2

=.MCC/21.4 =.MCC/21.7
E4.150 E4.151

PL 1 2

22H7
. . .
24 Watt


-H 1 2

22M4 M 22E7
115/90 m/h ~
230V

panel panel Panel


lighting ventilation heater
19W/0,08A 250W/1.2A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Panel lighting heater and ventilation
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 22
0 1 2 3 4 5 6 7 8 9

21.6/5 5/26.0
+24VDC
-X40 1 -X40 3 -X40 5 -X40 11 -X40 13
=CUST
24Z0

=CUST
24Z5

=CUST
24Z6
X. . X. .

.X50 36 .X50 32 .X50 34

A1 A1
HGPS P LOP2 P HJWT3 24K4 24K5
High A2 A2
10mBar

.X50 37 .X50 33 .X50 35 211 212

X. . X. .

-X40 2 -X40 4 -X40 6 -X40 12 -X40 14

-X40 7 -X40 9

=CAT

=CAT
.X . .X .
4
U=55V
I=1mA
213 214

.X . .X .

-X40 8 -X40 10

208 209 210

A1 A1 A1 A1 A1
24K1 24K2 24K3 24K6 24K7
A2 A2 A2 A2 A2
21.9/6 6/26.0
0VDC gas oil jacketwater EK-210 oil spare spare
pressure pressure temperature gas meter level low
high low high pulse detection
OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V

14 14 14 111.1 14 14 14
12 11 12 11 12 11 12 11 111.2 12 11 111.3 12 11 111.4
24 24 24 24
22 21 110.6 22 21 110.7 22 21 110.8 22 21

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Hardware protections
26

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 24
0 1 2 3 4 5 6 7 8 9

24.9/5 5/29.0
+24VDC
11 -X60 5
21
26K8
26K8 26.8
12 14 26Z8
26.8 .X
22 24 22
26K4
26.4
21

224
216 220
22
-X60 1 -X60 3 26K5
26.5
21
Optional .X . .X .
.X
ESPB

.X . .X .
-X60 6
-X60 2 -X60 4

217 221

14 14
1 1.
26K4 26K5
26.4 26.5
26S2 13 13
door 2 2.

228 227 229 230

215 218 222 219 223 225 1mm


red
26P1

A1 T11 T12 T22 T21 T31 T32 13 23

=E4.MCC
-X20 1 -X20 2

E4_16 E4_17
Omron G9S-2002 =.MCC/20.3 =.MCC/20.3

A2 14 24

226 99
A1 A1 99/111.5 A1
26K4 26K5 26K8
A2 A2 A2
24.9/6 6/29.0
0VDC emergency emergency emergency stop emergency
stop relay stop push button to MCC panel stop from
engine
ABB.KC6-31Z-24VDC ABB.KC6-31Z-24VDC OMR.G2R2SN24DC+V

13 14 26.6 13 14 26.7 14
33 34 27.6 33 34 27.8 12 11 26.2
43 44 27.7 43 44 29.2 24
21 22 26.4 21 22 26.4 22 21 26.1

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Emercency stop relays
27

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 26
0 1 2 3 4 5 6 7 8 9

21.3/7 7
+24VDC 11 11 21
27K6 5
27K7 5
27K8 5 120K1 120K2 120K2
120.1 120.2 120.2
27.6 27.7 27.8 12 14 12 14 22 24
1 3 1 3 1 3
2,5mm 2,5mm 2,5mm

231 232 233


WDU 4 WDU 4 WDU 4
-X50 3 -X50 5 -X50 7
7 234 236 238
X50 3 X50 5 X50 7
33 43 33
WDU 10 WDU 4 26K4 26K4 26K5
26.4 34 26.4 44 26.5 34
-X50 1 1 1 1 2,5mm emergency emergency emergency
6. stop stop stop
27.3
=CAT

.X . .X . .X . .X .
Battery set
235 237 239
2 x 12V
170Ah 120mm 27SMS2 27SMS3

27SMS2 27SMS3 27MGV4 27MGV5


120mm
.X . .X . .X .

.X . .X . .X . .X .

27.3
-X50 2 -X50 4 -X50 6 -X50 8
6. 8 8 8
27K6 27K7 27K8
6mm 2,5mm 2,5mm 2,5mm 2,5mm 7 7 7
21.3/6. 6.
0VDC starting starting starting start gas valve 1 gas valve 2 start gas valve 1 gas valve 2
motor motor 1 motor 2 relay 24VDC 24VDC relay 24VDC 24VDC
circuit
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
CAT Dungs
3 3 3
1 5 27.3 1 5 27.4 1 5 27.5
4 4 4
2 6 2 6 2 6

26
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Engine starting/ignition control
29

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 27
0 1 2 3 4 5 6 7 8 9

26.9/5 5/33.4
+24VDC

11 11
120K3 120K5
120.3 120.5
12 14 12 14
allowed ACB
to open
close

240 242

5 5
35K1 35K2
11 43 29.1 29.2
120K4 26K5 1 3 1 3
120.4 26.5
12 14 44
sync. emergency
pulse stop

1,5mm 1,5mm
WHT WHT
245 244 247 246
241 243
-X60 7 -X60 8 -X60 9 -X60 10

=ABB_A02
X. . X. . X. . X. .

8 8
CLOSE UVT
35K1 35K2
7 7

26.9/6 6/33.4
0VDC ACB ACB ACB ACB
close circuit UVT close UVT

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V

3 3
1 5 29.4 1 5 29.5
4 4
2 6 2 6

27
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Synchronising breaker control
33

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 29
0 1 2 3 4 5 6 7 8 9

20.2/11 11/34.1
20.2/12 12/34.1
20.2/13 13/34.1
29.9/5 5/34.0
29.9/6 6/34.0
2,5mm

33F4
10A
2,5mm 2,5mm
44VDC SUPPLY 251 RAIL
WOODWARD 2301A 33P4

16 17 15 G WOODWARD 2301A
+ + -

trim in input
13

speed sync.
12
3 +25 81/150.2
2 -26 80/150.1

load sharing &


speed control
11
1

2301A
+23
4mm black -24 4mm black
248 L1
249
4 5 102/34.1
L2
250
6 *) 7 104/34.2
L3
8 9 106/34.2

actuator
+10 20

loadsharing
-11 21

12 22

lines
1,5mm
108/34.7

shield

speed signal
27 2x 0,5mm
shielded
28
br wh 1 2

input
29

Isochr
/droop
-X11 1 2 3 4

120.6/61 14 X41 4 5 6 -X41 7 8 9

=CAT

=CAT
X 1 2 3 4

Idle/
rated
120.7/62 19 X A B X - +
Pickup Actuator
=CAT * Caterpillar delivery

from current load sharing & pickup actuator


transformers speed control

note placed in mcc panel

29
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Woodward 2301A LSM
34

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 33
0 1 2 3 4 5 6 7 8 9

33.9/11 11/40.0 20.5/21 21


33.9/12 12/40.0 =CAT 20.5/22 22
33.9/13 13/40.0 20.5/23 23
20.2/14 14 Connection Connection 20.5/24 24
CAN 1 CAN 2
x + - SBC 7-2 SBC 7-2
IN OUT IN OUT

X41 1 2 3

br wh

34P1

COM 0 RS232
V2.0

VGREF VG1 VG2 VG3 + - + - H L H L VBREF VB1 VB2 VB3


Tacho Pickup CAN1 CAN2
signal
ON
Generator Voltage CAN1 Mains Voltage
Can2
End
Power
ON CAN1
0 1 Run

Low Battery Power Organiser
ON CAN2 CAN1
0 1 Terberg
CAN2
Control Systems CE
125
250
500

X10 X1

Bitrate Address

PT's: 6300/100VAC Generator Current Digtal


Power
Protection Current
Outputs
CT's: 150/5A 0 1 2 3
24VDC
IG11 IG12 IG21 IG22 IG31 IG32 - + IP11 IP12 IP21 IP22 IP31 IP32
1030 eKW
4mm
black
4mm
black
102

104

106
107

107
108
33.8/

33.8/

33.8/

34.6/

34.2/

33.1/
33.5/5 5/45.0
+24VDC
33.5/6 6/45.0
0VDC
current transformers pickup

33
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Power Organiser
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 34
0 1 2 3 4 5 6 7 8 9

34.2/11 11
34.2/12 12
34.2/13 13

* CATERPILLAR DELIVERY

40U2
E4 E4 E5
VOLTAGE
REGULATOR Kato
)*
VR KCR-760
R1 R2
F- F+ P1 P2 CT CT5 + -

254 255 256 257 258 259

note placed in mcc panel

2,5mm
black
71/150.5
RAIL RAIL RAIL
70/150.4
X44 1 2 X44 3 4 X44 5 6
=CAT

F 1 2 PM 1 4 CB 1 2

Generator terminal rail

field input parallel voltage


power power compensation adjust

34
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Generator voltage regulator
45

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 40
0 1 2 3 4 5 6 7 8 9

34.9/5 5/98.0
+24V-dc

A1 A1 A1
45K2 45K5 45K6
A2 A2 A2

12 14 11 11
120K8 121K1 121K2
120.8 121.1 121.2
11 12 14 12 14
6
45.3

260 261 262 263 264 265

X42 1 X42 2 X42 3 X42 4 X42 5 X42 6 X42 7 8 9

.X . .X . .X . .X . .X . .X . .X . .X . .X .

45P1

h F L J C D A+ B- T d G K

CDL + CDL -
EIS module

45.3
6
34.9/6 6/98.0
0V-dc EIS EIS EIS EIS EIS EIS EIS spare
reset shutdown ignition alter warning shutdown DDT
native lamp lamp connector
timing driver driver
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 111.6 12 11 111.7 12 11

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Electronic governing system
98

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 45
0 1 2 3 4 5 6 7 8 9
+24VDC
45.9/5 5/99.0
45.9/6 6/99.0
0VDC

=E3.CTRL

=E5.CTRL
X96 8 -X96 1 green
RS485 BUS green -X96 8 X96 1

X96 9 -X96 2 yellow yellow -X96 9 X96 2

X96 10 -X96 3 white white -X96 10 X96 3

X96 11 -X96 4 brown brown -X96 11 X96 4

X96 12 -X96 5 -X96 12 X96 5

Screened Screened
4x0,14 4x0,14

98U5

0
1
RS485
RxA RxB TxA TxB SH
RTS
End of
RS485 + - TxD RxD SG RTS line
NETWORK RS232
ENGINE

brown

blue
red

yel
Screened
4x0,14

101U0
101.0
2 3 5 7
2= TxD
SBC RS232 3= RxD
5= SG
Serial COM 1 7= RTS

SER.1
101.2

RS485 RS232 RS485


to E3.CTRL from engine to E5.CTRL
SBC 7-2

45
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : RS 232/485 network
99

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 98
0 1 2 3 4 5 6 7 8 9

99U7
Display 4 x 20

99U0

Address Display
I 0 3 CAN1
Power
Run
CAN_LCD4

Terberg
CE O

CAN1
Control Systems I
CAN2
O
0 5 CAN2 contrast

end
125
250
500
x10 x1
Bitrate Address
COM0 - RS232
Font panel Digtal Digtal
Service
Power CAN1 CAN2 Inputs Outputs
24VDC 0 1 2 3 4 5 0 1 2 3
1 - + H L H L

IN IN

Connection Connection
CAN 1 CAN 2
SBC 7-2 SBC 7-2

98.9/5 5/101.0
+24VDC
98.9/6 6/101.0
0VDC

98
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-LCD
101

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 99
0 1 2 3 4 5 6 7 8 9

99.9/5 5/110.0
+24VDC

=E3.CTRL

=E5.CTRL
E4_93_1 /=E3.CTRL/101.9

E4_93_2 /=E3.CTRL/101.9

E5_93_1 /=E5.CTRL/101.7

E5_93_2 /=E5.CTRL/101.8
=E4.MCC

E4_91_1/=.MCC/110.1
E4_91_2/=.MCC/110.1
X93 3 4 X93 1 2

X93 1 2 X93 3 4


L L
101U0 CAN 1 H CAN 2 H
98.6 L L
Connection Connection
SER.1 internal H internal H

brn

wht

brn

wht

brn

wht
+ + H L H L H L


Power On On On
Off Off Off
COM0 COM1 CAN1 CAN2 CAN3
CAN3
Address Bitrate

I I
Run
O O
single board controller

Reset Low Battery Terberg


Control Systems
Enable reset R1
Processor
Download watchdog
R2 v2.4

- - R1 R2

99.9/6 6/110.0
0VDC site scada CAN 1 CAN 2 CAN 3 network CAN 3 network
network network network connection to connection to
engine E3.CTRL engine E4.CTRL

99
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 Controller Module
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 101
0 1 2 3 4 5 6 7 8 9

101.9/5 5/111.0
+24VDC

11 11 11 11 11 21 21 21
20F2 20F5 20F8 21F3 21F5 24K1 24K2 24K3
20.2 20.6 20.9 21.3 21.5 24.1 24.2 24.3
14 14 14 14 14 22 24 22 24 22 24

Connection
CAN 1 SBC 7-2

in out

268 269 270 271 272 273 274 275


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
end
125
250
500

101.9/6 6/111.0
0VDC CB CB CB starting CB gas oil jacketwater
generator mains 440VAC motor charger pressure pressure temperature
measuring measuring Control circuit control high low high
off/fail supply supply batteries
off/fail off/fail

[429]
[430] [1] [232] [10] [123] [129] [142]

101
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/112.0
+24VDC

14
11 11 11 11 11
24K4 24K5 24K6 24K7 45K2 45K5
24.4 24.5 24.6 24.7 45.2 45.5
12 14 12 14 12 14 12 14 12 14
11

26.5
99

276 277 278 279 99 280 281 282


110U0
110.0 8 9 11 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/112.0
0VDC EK-210 Oil level spare spare ESPB EIS EIS spare
gas meter low emergency shutdown warning
pulse LOLS shutdown
local

[64] [125] [0] [0] [115] [143] [144] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7
112

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/113.0
+24VDC

112S5 -X60 11 -X60 13 -X60 15 -X60 17 -X60 19 -X60 21


13 23

=E4.MV
X X X X X X
14 24
1 0 2

X X X X X X

-X60 12 -X60 14 -X60 16 -X60 18 -X60 20 -X60 22

Connection
CAN 1 SBC 7-2

in out

283 284 285 286 287 288 289 290


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 2 CAN1
x10 x1
end
125
250
500

111.9/6 6/113.0
0VDC key switch key switch MVCB MVCB MVCB MVCB MVCB spare
selection selection closed open available tripped earthed
up down

[298] [297] [32] [360] [149] [33] [257] [0]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7
113

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 112
0 1 2 3 4 5 6 7 8 9

112.9/5 5/120.0
+24VDC
-X60 23 -X60 25 -X60 27 -X60 29 -X60 31 -X60 33 -X60 35 -X60 37

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT
.X . .X . .X . .X . .X . .X . .X .
*Note: Bridge if
loadshare lines
connected with
other engines

.X . .X . .X . .X . .X . .X . .X .

-X60 24 -X60 26 -X60 28 -X60 30 -X60 32 -X60 34 -X60 36 -X60 38

291 292 293 294 295 296 297 298


112U0
112.0 8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7


16 channel
digital input
card

Terberg
Control Systems

112.9/6 6/120.0
0VDC enable load spare spare spare spare spare spare spare
sharing
normal
on internal
pid controls

[20] [0] [0] [0] [0] [0] [0] [0]

112
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 113
0 1 2 3 4 5 6 7 8 9

113.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 + H L

CAN Network
16 channel
digital output
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7
end
125
250
500

- 0 1 2 3 4 5 6 7

299 300 301 302 303 61 62 304

33.4/61 33.4/62

A1 A1 A1 A1 A1 A1
120K1 120K2 120K3 120K4 120K5 120K8
A2 A2 A2 A2 A2 A2

113.9/6 6/121.0
0VDC start gas sync ACB ACB GOV GOV EIS
relay valve breaker synchronising open isochr/droop idle / rated reset
allowed pulse
to close
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14 14 14 14
12 11 27.6 12 11 27.7 12 11 29.1 12 11 29.1 12 11 29.2 12 11 45.0
24
21 22 27.8
[22]

As Built
[20] [24] [10] [57] [9] [2] [3]
113 121
Terberg Control Systems Revision Date Engineer drawing : HR page header : SBC 7-2 CAN-DOUT O 0.0 - 0.7
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5/130.0
+24VDC

120U0
120.0

16 channel
digital output
card

Terberg
Control Systems

O 1.0 O 1.1 O 2.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

305 306 307 140 141 142 143 144

140/170.0 141/170.1

A1 A1 A1
121K1 121K2 121K3
A2 A2 A2

120.9/6 6/130.0
0VDC EIS EIS alarm louver louver spare spare spare
ignition alter native flashlight input output
timing open open
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 45.3 12 11 45.4 12 11 160.1

[18] [19] [137] [198] [199] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DOUT O 1.0 - 1.7
130

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 121
0 1 2 3 4 5 6 7 8 9

130P1

130P2

130P3

130P4

130PT5

130PT6

130PT7
5-20mA 5-20mA 5-20mA 5-20mA PT100 PT100 PT100

X X X X X X X X X X X X X X X X X X X X X X X X X X X X

10

11

12

13

14

15

16

17

18

19

20

21
-X70 -X70 -X70 -X70 -X70 -X70 -X70

9
121.9/5 5/130.8 130.5/5 5/131.0
+24VDC
130.0/6 6/130.8 130.5/6 6/131.0

Connection
CAN 1 SBC 7-2
in out

308 6 309 310 6 311 312 6 313 314 6 315 316 317 318 319 320 321 322 323 324 5 6 325

130U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


8 channel

130U5

130U6

130U7

150U1
analog input
card v2.1 v2.1 v2.1 v2.0
PT100-PB PT100-PB PT100-PB 35VDC-PB
Power -20.. -20.. -20.. 0..35V
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C
Control Systems CAN

+ - + - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
+ -
I
O
0 1 CAN1
x10 x1
end
125
250
500

121.9/6 6/130.1
gas gas spare spare stator stator stator battery
pressure 1 pressure 2 winding L1 winding L2 winding L3 voltage
temp. temp. temp.

[61] [17] [0] [0] [19] [20] [21] [1]

121
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
131

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 130
0 1 2 3 4 5 6 7 8 9

131PT1

131PT2

131PT3

131PT4

131PT5

131PT6

131PT7

131PT8
130.9/5 5/140.0 PT100 PT100 PT100 PT100 PT100
+24VDC

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45
-X70 -X70 -X70 -X70 -X70 -X70 -X70 -X70

Connection
CAN 1 SBC 7-2
in out

326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349

131U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

CAN Network AI 1.0 AI 1.1 AI 1.2 AI 1.3 AI 1.4 AI 1.5 AI 1.6 AI 1.7
8 channel
151U1

151U2

151U3

151U4

151U5
analog input
card v2.1 v2.1 v2.1 v2.1 v2.1
PT100-PB PT100-PB PT100-PB PT100-PB PT100-PB
Power -20.. -20.. -20.. -20.. -20..
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C +150C +150C
Control Systems CAN

+ - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
I
O
0 2 CAN1
x10 x1
end
125
250
500

130.9/6 6/140.0
bearing bearing air inlet spare spare spare spare spare
temperature temperature temperature
driven end non driven end

[77] [78] [23] [0] [0] [0] [0] [0]

130
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
140

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 131
0 1 2 3 4 5 6 7 8 9

131.0/5 5/150.0
+24VDC
Connection
CAN 1 SBC 7-2

in out

140U0
+ H L

CAN Network
4 channel
analog output
card
Power
Terberg Run mA mA mA mA
Control Systems CAN

BITRATE
Address V V V V
I
O
0 1 CAN1
x10 x1
AO 0.0 AO 0.1 AO 0.2 AO 0.3
end
125
250
500

- 0+ 0- 1+ 1- 2+ 2- 3+ 3-

72 73 74 75 350 351 352 353

-X71 1 2

=CAT
72 73 74 75 -X . .
150.2 150.1 150.5 150.4

131.0/6 6/150.0
0VDC
speed voltage spare spare
adjust adjust

[122] [121] [0] [0]

131
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
150

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 140
0 1 2 3 4 5 6 7 8 9

140.9/5 5/152.0
+24VDC

40.6 40.6
33.5 33.5
80 81
70 71


150U0 150U3
+ G - + + G - +

AOUT AOUT

Terberg Terberg
V1.1 V1.1

ON U/U-CONV
-1V..+1V
ON
-1V..+1V
U/U-CONV
-5V..+5V -5V..+5V
-10V..+10V -10V..+10V
0V..10V 0V..10V

0..+10V 0..+10V
AIN AIN
- - + - - +

73 72 75 74
140.2 140.2
140.4 140.4

140.9/6 6/152.0
0VDC speed voltage
adjust adjust

140
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : U/U-converter
152

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 150
0 1 2 3 4 5 6 7 8 9

150.9/5 5/153.0
+24VDC Connection
CAN 2 SBC 7-2
in out ser.PYRO
152.3

RS 485 Serial cable



CAN-COM <-> PYROMETER
152U1
+ G H L H L

V1.0 CAN Network SUB 9-D FEMALE


CAT PYROMETER Eprom 2 3 6 7
COMM.LINK
on off CAT Pyrometer
V 1.0 SH

CAN-COM
J103

brown

green
BITRATE on PB

blue
red
485/
I 422
O ADDRESS =6 off V1.0
12VDC
I J102
O -X83 1 2 3

=CAT
X. 69 70 66
- J101

ser.PYRO
152.5
69 - RS485A
70 - RS485B
66 - SH

150.9/6 6/153.0
0VDC CAN-COM CAT pyrometer
PB RS 485/422
CAT pyrometer

150
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-COM
153

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 152
0 1 2 3 4 5 6 7 8 9

152.9/5 5/160.0
+24VDC

153U0 Connection
CAN 2 SBC 7
in out

CCM
COMM. LINK

+ + H L

CAN Network

153.1
on off
ser.CCM
enable reset

SBC 7-2-COM
download

V 2.4 153U5 B+
RUN RS232
25 polig
BITRATE
female *Caterpillar delivery
I CAN 2 I Low Battery CCM
O ADDRESS=4 O + - B-

I 1 2
O Reset 266 267

1mm
- - Serial 0 Serial 1 white
X42 10 11 12

=CAT
.X . .X .

ser.CCM
153.4

for cable detail


refer to
190CAB4-CCM
190.4

152.9/6 6/160.0
0VDC SBC7-COM customer
RS 232 communication
CCM communication module

152
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC7-COM
160

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 153
0 1 2 3 4 5 6 7 8 9

153.9/5 5
+24VDC

11
121K3
121.3
12 14

354

-X61 1

=EXT -X .

160H3

-X .

-X61 2

153.9/6 6/170.0
0VDC alarm
flashlight

153
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Voltfree contacts
170

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 160
0 1 2 3 4 5 6 7 8 9

160.9/6 6
0VDC

121.4/140 121.5/141

A1 A2 A1 A2

A1 A1
170K1 170K2
A2 A2

11 11
170K1 170K2
170.1 170.2
12 14 12 14
112

114

111

212

214

211

170K 170K

louver louver
input output
open open
WEID.MRS24VDC WEID.MRS24VDC

14 14
12 11 170.0 12 11 170.1

160
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Interface relays
190

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 170
0 1 2 3 4 5 6 7 8 9

190CAB4-CCM
190CAB0-MOD 190CAB2-SBC 153.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <-> Modem PC <-> SBC CAN-COM <-> CCM MODULE

SUB 9-D FEMALE SUB 9-D FEMALE SUB 9-D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN-CCM
SH SH SH

wht

brn

grn

gry

brn

wht

yel

grn
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9-D FEMALE SUB 9-D FEMALE SUB 25-D FEMALE

SUB9-D RS 232 RS 422/485

1 DCD .

4 RXD R-

5 TXD T-

4 DTR .

5 SG SG/0V

6 DSR R+

7 RTS T+

8 CTS .

170
Terberg Control Systems Revision Date Engineer drawing : HR
9 Ri +12V

ADD Sobolinoe
As Built
page header : Serial cables
191

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 190
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E4.CTRL-. 1 crate LxBxH 127x69x201 inside dimensions 3540000005 =E4.CTRL/18. 15


=E4.CTRL-. 1 pallet LxB 127x69 inside dimensions 3540000105 =E4.CTRL/18. 15
=E4.CTRL-. 1 Plain chassis sp.6000 2000x600 3730063925 =E4.CTRL/18. 15
=E4.CTRL-. 1 Side cover sp.6000 2000x600 3730002243 =E4.CTRL/18. 17
=E4.CTRL-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E4.CTRL/18. 17
=E4.CTRL-. 1 Plinth sp.6000 100x600x600 3730069066 =E4.CTRL/18. 18
=E4.CTRL-. 1 Cable gland plate 2-parts 600x600 3730063196 =E4.CTRL/18. 18
=E4.CTRL-. 1 Drawing holder A4 3730021322 =E4.CTRL/18. 18
=E4.CTRL-. 1 half-cylinder with key 1242E 3730063615 =E4.CTRL/18. 18
=E4.CTRL-20F2 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E4.CTRL/20. 2
=E4.CTRL-20F2 1 slave contact ..NO+NC 0308160000 =E4.CTRL/20. 2
=E4.CTRL-20F5 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E4.CTRL/20. 5
=E4.CTRL-20F5 1 slave contact ..NO+NC 0308160000 =E4.CTRL/20. 5
=E4.CTRL-20F8 1 Circuit breaker 1P+N B10A 6-10kA 0308150007 =E4.CTRL/20. 8
=E4.CTRL-20F8 1 slave contact ..NO+NC 0308160000 =E4.CTRL/20. 8
=E4.CTRL-21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E4.CTRL/21. 4
=E4.CTRL-21B4 1 Batterybrace 60 3040000104 =E4.CTRL/21. 4
=E4.CTRL-21F3 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E4.CTRL/21. 3
=E4.CTRL-21F3 1 slave contact ..NO+NC 0308160000 =E4.CTRL/21. 3
=E4.CTRL-21F5 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E4.CTRL/21. 5
=E4.CTRL-21F5 1 slave contact ..NO+NC 0308160000 =E4.CTRL/21. 5
=E4.CTRL-21F6 1 Circuit breaker 1P B16A 6-10kA 0901062286 =E4.CTRL/21. 6
=E4.CTRL-21F6 1 slave contact ..NO+NC 0308160000 =E4.CTRL/21. 6
=E4.CTRL-21S6 1 Thermostat 0-60 C NC (heating) 3040009796 =E4.CTRL/22. 6
=E4.CTRL-21T1 1 Batterycharger 24V/25A 3550000004 =E4.CTRL/21. 1
=E4.CTRL-21U1 1 Battery filter 3885300910 =E4.CTRL/21. 1
=E4.CTRL-21V6 1 Diodebox with 2 diode 60A 3930000001 =E4.CTRL/21. 6
=E4.CTRL-22E7 1 Thermistor with ventilation 3730017531 =E4.CTRL/22. 6
=E4.CTRL-22H7 1 panellighting with socket/PE en PL 24W/230V 3730099901 =E4.CTRL/22. 0
=E4.CTRL-22H7 1 connectioncable 3m for panellighting 3730099902 =E4.CTRL/22. 0
=E4.CTRL-22M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E4.CTRL/22. 3
=E4.CTRL-22M4 1 Exhaust filters 204x204mm 3040011703 =E4.CTRL/22. 3
=E4.CTRL-22S3 1 Thermostat 0-60 C No (cooling) 3040009795 =E4.CTRL/22. 3
=E4.CTRL-24K1 1 Relay 24VDC 1NO/1NC 3630002218 =E4.CTRL/24. 1
=E4.CTRL-24K1 1 Relaybase 3630003104 =E4.CTRL/24. 1
=E4.CTRL-24K2 1 Relay 24VDC 1NO/1NC 3630002218 =E4.CTRL/24. 2
=E4.CTRL-24K2 1 Relaybase 3630003104 =E4.CTRL/24. 2
=E4.CTRL-24K3 1 Relay 24VDC 1NO/1NC 3630002218 =E4.CTRL/24. 3
=E4.CTRL-24K3 1 Relaybase 3630003104 =E4.CTRL/24. 3
=E4.CTRL-24K4 1 Solidstate relay 5-24VDC NO/NC 3630002279 =E4.CTRL/24. 4
=E4.CTRL-24K4 1 Relaybase 3630003103 =E4.CTRL/24. 4
=E4.CTRL-24K5 1 Relay 24VDC 3630002198 =E4.CTRL/24. 5
=E4.CTRL-24K5 1 Relaybase 3630003103 =E4.CTRL/24. 5
=E4.CTRL-24K6 1 Relay 24VDC 3630002198 =E4.CTRL/24. 6
=E4.CTRL-24K6 1 Relaybase 3630003103 =E4.CTRL/24. 6
=E4.CTRL-24K7 1 Relay 24VDC 1NO/1NC 3630002218 =E4.CTRL/24. 7
=E4.CTRL-24K7 1 Relaybase 3630003104 =E4.CTRL/24. 7
=E4.CTRL-26K4 1 auxiliary relay 3NO+1NC 0100587287 =E4.CTRL/26. 4
=E4.CTRL-26K5 1 auxiliary relay 3NO+1NC 0100587287 =E4.CTRL/26. 5
=E4.CTRL-26K8

190
1

Terberg Control Systems


Relay 24VDC 1NO/1NC

Revision Date Engineer drawing : HR


3630002218

ADD Sobolinoe
As Built
page header : Partlist
=E4.CTRL/26. 8

192

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 191
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E4.CTRL-26K8 1 Relaybase 3630003104 =E4.CTRL/26. 8


=E4.CTRL-26P1 1 Emergency relay 24VDC 3630002522 =E4.CTRL/26. 1
=E4.CTRL-26S2 1 Emegency stop red 40mm 0901273031 =E4.CTRL/26. 2
=E4.CTRL-26S2 1 Holder for 3 blocks 0901272677 =E4.CTRL/26. 2
=E4.CTRL-26S2 2 1 x NC without holder 0901272674 =E4.CTRL/26. 2
=E4.CTRL-26S2 1 Pushbuttom cover (yellow) 0307213620 =E4.CTRL/26. 2
=E4.CTRL-26S2 1 text UK "Emergency stop" 3330000006 =E4.CTRL/26. 2
=E4.CTRL-27K6 1 Relay 24VDC 1NO/1NC 3630002839 =E4.CTRL/27. 6
=E4.CTRL-27K6 1 Relaybase 3630003129 =E4.CTRL/27. 6
=E4.CTRL-27K7 1 Relay 24VDC 1NO/1NC 3630002839 =E4.CTRL/27. 7
=E4.CTRL-27K7 1 Relaybase 3630003129 =E4.CTRL/27. 7
=E4.CTRL-27K8 1 Relay 24VDC 1NO/1NC 3630002839 =E4.CTRL/27. 8
=E4.CTRL-27K8 1 Relaybase 3630003129 =E4.CTRL/27. 8
=E4.CTRL-34P1 1 Power Organiser version 2.0 3886500920 =E4.CTRL/34. 1
=E4.CTRL-35K1 1 Relay 24VDC 1NO/1NC 3630002839 =E4.CTRL/29. 1
=E4.CTRL-35K1 1 Relaybase 3630003129 =E4.CTRL/29. 1
=E4.CTRL-35K2 1 Relay 24VDC 1NO/1NC 3630002839 =E4.CTRL/29. 2
=E4.CTRL-35K2 1 Relaybase 3630003129 =E4.CTRL/29. 2
=E4.CTRL-45K2 1 Relay 24VDC 3630002198 =E4.CTRL/45. 2
=E4.CTRL-45K2 1 Relaybase 3630003103 =E4.CTRL/45. 2
=E4.CTRL-45K5 1 Relay 24VDC 3630002198 =E4.CTRL/45. 5
=E4.CTRL-45K5 1 Relaybase 3630003103 =E4.CTRL/45. 5
=E4.CTRL-45K6 1 Relay 24VDC 3630002198 =E4.CTRL/45. 6
=E4.CTRL-45K6 1 Relaybase 3630003103 =E4.CTRL/45. 6
=E4.CTRL-98U1 1 Seriele converter 3080000001 =E4.CTRL/98. 1
=E4.CTRL-98U5 1 Seriele converter 3080000001 =E4.CTRL/98. 5
=E4.CTRL-99U0 1 CAN-LCD4 V1.0 3883300910 =E4.CTRL/99. 0
=E4.CTRL-99U7 1 LCD display English - Russian 3600000007 =E4.CTRL/99. 7
=E4.CTRL-99U7 1 mountingplate white led 4 line text display 3040000109 =E4.CTRL/99. 7
=E4.CTRL-101U0 1 Processor SBC7-2 V2.4 3884100924 =E4.CTRL/101. 0
=E4.CTRL-110U0 1 Inputcart 16 3880100920 =E4.CTRL/110. 0
=E4.CTRL-112S5 1 keylock switch 3 pos. 3226125010 =E4.CTRL/112. 2
=E4.CTRL-112S5 1 element for key switch 3226187251 =E4.CTRL/112. 2
=E4.CTRL-112S5 1 keylock front bezel 3226192100 =E4.CTRL/112. 2
=E4.CTRL-112S5 1 front bezel 18mm 3226199320 =E4.CTRL/112. 2
=E4.CTRL-112U0 1 Inputcart 16 3880100920 =E4.CTRL/112. 0
=E4.CTRL-120K1 1 Relay 24VDC 3630002198 =E4.CTRL/120. 1
=E4.CTRL-120K1 1 Relaybase 3630003103 =E4.CTRL/120. 1
=E4.CTRL-120K2 1 Relay 24VDC 3630002198 =E4.CTRL/120. 2
=E4.CTRL-120K2 1 Relaybase 3630003103 =E4.CTRL/120. 2
=E4.CTRL-120K3 1 Relay 24VDC 3630002198 =E4.CTRL/120. 3
=E4.CTRL-120K3 1 Relaybase 3630003103 =E4.CTRL/120. 3
=E4.CTRL-120K4 1 Relay 24VDC 3630002198 =E4.CTRL/120. 4
=E4.CTRL-120K4 1 Relaybase 3630003103 =E4.CTRL/120. 4
=E4.CTRL-120K5 1 Relay 24VDC 3630002198 =E4.CTRL/120. 5
=E4.CTRL-120K5 1 Relaybase 3630003103 =E4.CTRL/120. 5
=E4.CTRL-120K8 1 Relay 24VDC 3630002198 =E4.CTRL/120. 8
=E4.CTRL-120K8 1 Relaybase 3630003103 =E4.CTRL/120. 8
=E4.CTRL-120U0 1 Outputcart 16 3880300920 =E4.CTRL/120. 0
=E4.CTRL-121K1

191
1

Terberg Control Systems


Relay 24VDC

Revision Date Engineer drawing : HR


3630002198

ADD Sobolinoe
As Built
page header : Partlist
=E4.CTRL/121. 1

193

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 192
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E4.CTRL-121K1 1 Relaybase 3630003103 =E4.CTRL/121. 1


=E4.CTRL-121K2 1 Relay 24VDC 3630002198 =E4.CTRL/121. 2
=E4.CTRL-121K2 1 Relaybase 3630003103 =E4.CTRL/121. 2
=E4.CTRL-121K3 1 Relay 24VDC 3630002198 =E4.CTRL/121. 3
=E4.CTRL-121K3 1 Relaybase 3630003103 =E4.CTRL/121. 3
=E4.CTRL-130U0 1 Analog in 8 3880200920 =E4.CTRL/130. 0
=E4.CTRL-130U0-130U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E4.CTRL/130. 5
=E4.CTRL-130U0-130U6 1 Pickyback for PT100 (-20..+150) 3881100921 =E4.CTRL/130. 6
=E4.CTRL-130U0-130U7 1 Pickyback for PT100 (-20..+150) 3881100921 =E4.CTRL/130. 7
=E4.CTRL-130U0-150U1 1 Pickyback for control voltage 3800000013 =E4.CTRL/130. 8
=E4.CTRL-131U0 1 Analog in 8 3880200920 =E4.CTRL/131. 0
=E4.CTRL-131U0-151U1 1 Pickyback for PT100 (-20..+150) 3881100921 =E4.CTRL/131. 1
=E4.CTRL-131U0-151U2 1 Pickyback for PT100 (-20..+150) 3881100921 =E4.CTRL/131. 2
=E4.CTRL-131U0-151U3 1 Pickyback for PT100 (-20..+150) 3881100921 =E4.CTRL/131. 3
=E4.CTRL-131U0-151U4 1 Pickyback for PT100 (-20..+150) 3881100921 =E4.CTRL/131. 4
=E4.CTRL-131U0-151U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E4.CTRL/131. 5
=E4.CTRL-140U0 1 Analogout 4 3880500920 =E4.CTRL/140. 0
=E4.CTRL-150U0 1 Convertor 3880000025 =E4.CTRL/150. 0
=E4.CTRL-150U3 1 Convertor 3880000025 =E4.CTRL/150. 3
=E4.CTRL-152U1 1 CAN-COM 3880000001 =E4.CTRL/152. 1
=E4.CTRL-152U1 1 RS485/422 (12VDC supply) 3880000018 =E4.CTRL/152. 1
=E4.CTRL-153U0 1 Processor SBC7-2 COM 3884200924 =E4.CTRL/153. 0
=E4.CTRL-170K1 1 Terminal relay 24VDC 0206323364 =E4.CTRL/170. 1
=E4.CTRL-170K2 1 Terminal relay 24VDC 0206323364 =E4.CTRL/170. 2

192
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
194

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 193
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-170K
Circuit description/function

/170.2 louver output open


/170.1 louver input open

/170.0 =

/170.1 =

/170.1 =

/170.2 =

Page
path
111
112
114
211
212
214

No

Bridge

193
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-170K
195

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 194
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-20F8
Circuit description/function

430VAC supply from MCC panel

Page
/20.7

/20.7

path
1
N

No

Bridge

1 2
WE4_X2_1
2x2.5mm

1 2

1 2

=.MCC
-X2

194
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-20F8
196

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 195
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X1
Circuit description/function

supply from generator side

supply from mains side


=

=
Page
/20.0

/20.0

/20.0

/20.1

/20.1

/20.3

/20.3

/20.4

/20.4

path /20.4
1
2
3
4

5
6
7
8

No

Bridge

1 2 3 4 5 1 2 3 4 5
5x

5x
WE4X1_1

WE4X1_5

1 2 3 4 5 1 2 3 4 5

1 2 3 4 4/ 1 2 3 4 8/

=CAT
-CAT

195
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X1
197

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 196
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X11
Circuit description/function

from current transformers

Page
/33.1

/33.1

/33.1

/33.1

path
1
2
3
4

No

Bridge

1 2 3 4
4x
WE4X11_1

1 2 3 4

1 2 3 4

=CAT
-X

196
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X11
198

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 197
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X40
Circuit description/function

jacketwater temperature high

oil level low detection


EK-210 gas meter pulse
gas pressure high

oil pressure low

spare
=

=
Page
/24.1

/24.1

/24.2

/24.2

/24.3

/24.3

/24.4

/24.4

/24.5

/24.5

/24.6

/24.6

/24.7

/24.7
path
1
2
3
4
5
6

7
8
9
10

11
12
13
14
No

Bridge

1 2 3 4 4 6 1 2 1 2 1 2 1 2
WE4X40_11 .. 2x

2x
6x

2x

2x

WE4X40_13
WE4X40_1

WE4X40_7

WE4X40_9

1 2 3 4 4 6 1 2 1 2 1 2 1 2

36 37 32 33 34 35 . . . . . . . .

36 . .

=CUST =CAT =CUST


-.X50 -.X -X.

197
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X40
199

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 198
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X41
Circuit description/function

actuator
pickup

=
Page
/34.4

/34.4

/34.4

/33.6

/33.6

/33.6

/33.7

/33.7

path /33.7
1
2
3

4
5
6
7
8
9

No

Bridge

1 2 3 1 2 3 1 2 3
WE4X41_1 ASF 3x

WE4X41_8 ASF 3x

WE4X41_11 ASF
3x

1 2 3 1 2 3 1 2 3

+ - -/ A B B/ - + +/

+ A

=CAT =CAT
-x -X

198
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X41
200

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 199
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X42
Circuit description/function

/153.4 customer communication module


EIS shutdown lamp driver
EIS alter native timing

EIS warning lamp driver

EIS DDT connector


EIS shutdown

EIS ignition
EIS reset

/153.5 =

/153.5 =
Page
/45.1

/45.2

/45.3

/45.4

/45.5

/45.6

/45.6

/45.6

/45.6

path
1
2
3
4
5
6
7
8
9

10
11
12
No

Bridge

1 2 3 4 5 6 7 8 9 1 2 scr
WE4X42_10 ASF
9x
WE4X42_1

2x

1 2 3 4 5 6 7 8 9 1 2

. . . . . . . . . . .

. .

-.X =CAT
-.X

199
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X42
201

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 200
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X44
Circuit description/function

parallel compensation
field power

input power
=

=
Page
/40.3

/40.3

/40.3

/40.4

/40.4

/40.5

/40.5

path
1
2

3
4

5
6

No

Bridge

1 2 3 4 5 7 8
7x
WE4X44_1

1 2 3 4 5 7 8

1 2 2/ 1 4 1 2

1 1 1

=CAT =CAT =CAT


-F -PM -CB

200
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X44
202

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 201
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X50
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC


starting motor 1

start relay
=

=
Page
/27.1

/27.1

/27.1

/27.2

/27.1

/27.3

/27.3

/27.4

/27.4

/27.5

/27.5
path
1
1
1
1
2
3
4
5
6
7

No 8

Bridge

1 2 1 2 3 4 5 6
WE4X50_1

WE4X50_3
6x2.5mm
2x6mm

1 2 1 2 3 4 5 6

. . . . . . . .

=CAT
-.X

201
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X50
203

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 202
202
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
1 /26.2 emergency stop push button

2
2

.
1

2 /26.2 =

3
3

.
WE4X60_1 4x /26.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E4.CTRL-X60

.
4
4

-.X

Terberg Control Systems


.
4 /26.2 =

1
1
5 /26.8 emergency stop from engine

1.3
1.4
2.0
2
2
WE4X60_5 2x 6 /26.8 =

Revision
2

1
1

Date
7 /29.4 ACB close

2
2

.
8 /29.5 =

28.11.2006
06.12.2006
19.12.2006
.
3
3

-X.
.
WE4_X60_7 4x 9 /29.5 ACB UVT

=ABB_A02

HRI
HRI
HRI
4
4

.
10 /29.6 =

Engineer
3

1
1
11 /112.3 MVCB closed

2
2

design
drawing
12 /112.3 =

plot-date
3
3

instruction :
13 /112.4 MVCB open

: HR
: HR
4
4

14 /112.4 =

5
5
4

15 /112.5 MVCB available

: 19.12.2006
6
6

16 /112.5 =

-X
7
7

=.MV
WE4_X60_11 14x 17 /112.6 MVCB tripped

8
8

18 /112.6 =
9
9

19 /112.7 MVCB earthed


10
10
5

20 /112.7 =
21
21

21 /112.8 spare
12
12

22 /112.8 =

23 /113.1 enable load sharing normal on internal

24 /113.1 =
1
1

ADD Sobolinoe
.
6

25 /113.2 spare
2
2

WE4X60_25 /113.2 =
Engine control panel 4
26
2x1mm
1
1

27 /113.3 =
2
2

WE4X60_27 28 /113.3 =
2x1mm
1
1

29 /113.4 =
2
2

WE4X60_29
7

30 /113.4 =
2x1mm
1
1

31 /113.5 =
.
2
2

-.X
.

=CAT

WE4X60_31 32 /113.5 =
2x1mm
1
1

33 /113.6 =
2
2

WE4X60_33 34 /113.6 =
2x1mm
1
1

.
8

35 /113.7 =
drawing : 063058
2
2

page header : =E4.CTRL-X60


.

WE4X60_35 36 /113.7 =
2x1mm
1
1

37 /113.8 =
2
2

WE4X60_37
E4.CTRL

38 /113.8 =
2x1mm
As Built
9

GRP =

page : 203
page's 498
204
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X61
Circuit description/function

/160.1 alarm flashlight

/160.1 =

Page
path
1
2

No

Bridge

1 2
2x
WE4X61_1

1 2

. .

=EXT
-X

203
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X61
205

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 204
204
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

X
1 /130.1

2
2

X
1

2 /130.1 gas pressure 1

WE4X70_1 ASF 6x /130.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E4.CTRL-X70

3
3

Terberg Control Systems


/130.2 =

X/
1
1

X
4 /130.2 =

1.3
1.4
2.0
2
2

X
5 /130.2 gas pressure 2

Revision
WE4X70_4 ASF 6x
2

6 /130.3 =

3
3

Date
/130.3 =

X/
1
1

X
7 /130.3 =

28.11.2006
06.12.2006
19.12.2006
2
2

X
8 /130.3 spare

HRI
HRI
HRI
WE4X70_7 ASF 6x 9 /130.4 =

3
3

Engineer
3

/130.4 =

X/
1
1

X
10 /130.4 =

2
2

design
X

drawing
11 /130.4 =

plot-date
WE4X70_10 ASF

instruction :
12 /130.5 =

: HR
: HR
6x

3
3

/130.5 =

X/
1
1

X
4

13 /130.5 stator winding L1 temp.

: 19.12.2006
2
2

X
14 /130.6 =

3
3

X
WE4X70_13 ASF 15 /130.6 =
6x
/130.6 =

X/
1
1

X 16 /130.6 stator winding L2 temp.

-X
X
2
2

X
5

17 /130.7 =
3
3

WE4X70_16 ASF 18 /130.7 =


6x
/130.7 =
X/
1
1

19 /130.7 stator winding L3 temp.


2
2

20 /130.8 =
3
3

ADD Sobolinoe
X

WE4X70_19 ASF
6

21 /130.8 =
6x
4
4

/130.8 =
Engine control panel 4

X/
1
1

22 /131.1 bearing temperature driven end


2
2

23 /131.2 =
3
3

WE4X70_22 ASF 24 /131.2 =


6x
4
4
7

/131.2 =
X/
1
1

25 /131.2 bearing temperature non driven end


2
2

26 /131.3 =
3
3

WE4X70_25 ASF 27 /131.3 =


6x
4
4

/131.3 =
X/
1
1

X
8

28 /131.3 air inlet temperature


drawing : 063058
2
2

page header : =E4.CTRL-X70


X

29 /131.4 =
3
3

WE4X70_28 ASF 30 /131.4 =


6x
E4.CTRL

/131.4 =
X/
1
1

As Built
X

31 /131.4 spare
2
2
9

WE4X70_31 ASF 32 /131.5 =


GRP =

6x
page : 205
page's 498
206
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X70
Circuit description/function

/131.5 spare

/131.5 =

/131.5 =

/131.6 =

/131.6 =

/131.6 =

/131.6 =

/131.7 =

/131.7 =

/131.7 =

/131.7 =

/131.8 =

/131.8 =

/131.8 =

/131.8 =

/131.9 =

/131.9 =

/131.9 =
Page
path
33

34
35
36

37
38
39

40
41
42

43
44
45

No

Bridge

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
WE4X70_31 ASF

WE4X70_34 ASF

WE4X70_37 ASF

WE4X70_40 ASF

WE4X70_43 ASF
6x

6x

6x

6x

6x

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

X X/ X X X X/ X X X X/ X X X X/ X X X X/

205
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X70
207

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 206
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X71
Circuit description/function

/140.6 spare

/140.6 =

Page
path
1
2

No

Bridge

1 2
WE4X71_1 ASF 2x

1 2

. .

=CAT
-X

206
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X71
208

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 207
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X83
Circuit description/function

/152.5 CAT pyrometer

/152.5 =

/152.5 =

Page
path
1
2
3

No

Bridge

1 2 3
WE4X83_1 ... 3X

1 2 3

69 70 66

69

=CAT
-X.

207
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X83
209

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 208
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X93
Circuit description/function

/101.7 CAN 3 network connection to engine

/101.9 CAN 3 network connection to engine


/101.8 =

/101.8 =

/101.9 =

/101.9 =

Page
path
1
2

3
4

No

Bridge

1 2 1 2
Unitronics can

Unitronics can
bus 3x0.5mm

bus 3x0.5mm
WE3X93_3

WE4X93_3

1 2 1 2

3 4 4/ 1 2 2/

3 1

=E3.CTRL =E5.CTRL
-X93 -X93

208
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X93
210

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 209
0 1 2 3 4 5 6 7 8 9

=E4.CTRL-X96
Circuit description/function

RS485 to E3.CTRL

RS485 to E5.CTRL
=

=
Page
/98.4

/98.4

/98.4

/98.4

/98.4

/98.7

/98.7

/98.7

/98.7

/98.7
path
1
2
3
4
5

8
9
10
11

No 12

Bridge

1 2 3 4 1 2 3 4
WE3X96_6 ASF

WE4X96_6 ASF

WE3X96_6 ASF
5x0.5mm

5x0.5mm

5x0.5mm

1 2 3 4 1 2 3 4

8 9 10 11 12 1 2 3 4 5

8 1

=E3.CTRL =E5.CTRL
-X96 -X96

209
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.CTRL-X96
=E5.CTRL/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 4 drawing : 063058 E4.CTRL
page : 210
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A Engine control panel 5
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E5.CTRL
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E5.CTRL 1 Title page E5.CTRL 120 SBC 7-2 CAN-DOUT O 0.0 - 0.7
E5.CTRL 2 Index E5.CTRL 121 SBC 7-2 CAN-DOUT O 1.0 - 1.7
E5.CTRL 3 Index E5.CTRL 130 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E5.CTRL 5 Reference E5.CTRL 131 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E5.CTRL 7 Earthing E5.CTRL 140 SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
E5.CTRL 18 cutout doors E5.CTRL 150 U/U-converter
E5.CTRL 19 Wire numbers E5.CTRL 152 CAN-COM
E5.CTRL 20 Supply voltage E5.CTRL 153 SBC7-COM
E5.CTRL 21 Battery charger E5.CTRL 160 Voltfree contacts
E5.CTRL 22 Panel lighting heater and ventilation E5.CTRL 170 Interface relays
E5.CTRL 24 Hardware protections E5.CTRL 190 Serial cables
E5.CTRL 26 Emercency stop relays E5.CTRL 191 Partlist
E5.CTRL 27 Engine starting/ignition control E5.CTRL 192 Partlist
E5.CTRL 29 Synchronising breaker control E5.CTRL 193 Partlist
E5.CTRL 33 Woodward 2301A LSM E5.CTRL 194 =E5.CTRL-170K
E5.CTRL 34 Power Organiser E5.CTRL 195 =E5.CTRL-20F8
E5.CTRL 40 Generator voltage regulator E5.CTRL 196 =E5.CTRL-X1
E5.CTRL 45 Electronic governing system E5.CTRL 197 =E5.CTRL-X11
E5.CTRL 98 RS 232/485 network E5.CTRL 198 =E5.CTRL-X40
E5.CTRL 99 CAN-LCD E5.CTRL 199 =E5.CTRL-X41
E5.CTRL 101 SBC 7-2 Controller Module E5.CTRL 200 =E5.CTRL-X42
E5.CTRL 110 SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7 E5.CTRL 201 =E5.CTRL-X44
E5.CTRL 111 SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7 E5.CTRL 202 =E5.CTRL-X50
E5.CTRL 112 SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7 E5.CTRL 203 =E5.CTRL-X60
E5.CTRL 113 SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7 E5.CTRL 204 =E5.CTRL-X61

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
3

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 2
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E5.CTRL 205 =E5.CTRL-X70
E5.CTRL 206 =E5.CTRL-X70
E5.CTRL 207 =E5.CTRL-X71
E5.CTRL 208 =E5.CTRL-X83
E5.CTRL 209 =E5.CTRL-X93
E5.CTRL 210 =E5.CTRL-X96

2
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 3
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 54/230VAC line red


control voltage : 54/230VAC neutral red
control voltage : PE ground green/yellow
control voltage : 54VDC dark blue
control voltage : 6VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

3 7

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
3 7
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 7
0 1 2 3 4 5 6 7 8 9

298.0 600.0 596.0

384.0
207.0

296.0
dimensions hxwxd MCC panel 2100x600x600mm
155.0 63.0
cable entry:
panel cut-out 155.0
paint RAL 7035 x 178mm
y 178mm

protection class IP54 240.0


138.0 138.0
420.0
320.0 356.0

144.0
130.0
panel cut-out for 420.0
4 regdisplay
99U0
500.0
100.0

640.0

705.0
825.0

26S2
296.0 825.0
22mm

1760.0 1674.0

22M4 panel cut-out 1760.0


x 178mm
y 178mm
1850.0
2000.0
1950.0
E#.CTRL
2100.0
E#.CTRL
7
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : cutout doors
19

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 18
0 1 2 3 4 5 6 7 8 9

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100

101 t/m 150


151 t/m 200

201 t/m 250


251 t/m 300

301 t/m 350


351 t/m 400

401 t/m 450


451 t/m 500

501 t/m 550


551 t/m 600

601 t/m 650


651 t/m 700

701 t/m 750


801 t/m 800

901 t/m 900


951 t/m 900

1001 t/m 9050


1051 t/m 1100

1101 t/m 1150


1151 t/m 1200

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Wire numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 19
0 1 2 3 4 5 6 7 8 9

1 3 5 7 11 1 3 5 7 11 1 N 11
20F2 20F5 20F8
C0.5A 2 4 6 8 14 2 4 6 8 14 2 N. 14
6kA 110.1 C0.5A 110.2 B10A+N 110.3
6kA 6kA
GENERATOR
MEASURING MAINS 530VAC
MEASURING CONTROL
SUPPLY

1.5mm red

1.5mm red
2,5mm black

2,5mm black
2,5mm blue

2,5mm blue

2,5mm blue
1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red
2,5mm brn

2,5mm gry

2,5mm brn

2,5mm gry

2,5mm brn

-X1 1 2 3 4 -X1 5 6 7 8
20F8 1 20F8 N
=CAT

=CAT

=E5.MCC
-X2 1 2

L1 L2 L3 N L1 L2 L3 N
E5_1
=.MCC/20.5
E5_2
=.MCC/20.5

12 14 22 24
100VAC / 50Hz 33.0 34.1 100VAC / 50Hz 34.6 34.6 230VAC / 50Hz
from 6300V:100V 11 13 from 6300V:100V 21 23 from MCC 3 4
33.0 33.0 34.6 34.6 21.0 21.0

supply from generator supply from mains 530VAC 530VAC


generator side measuring mains side measuring supply from control
MCC panel supply

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Supply voltage
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 20
0 1 2 3 4 5 6 7 8 9

20.8/3 3/22.0
20.9/4 4/22.0
1.5mm

21U1 surg. L in N
filter L out N

1.5mm
201 202 1.5mm

21T1
230VAC/24VDC L N
25A

BATTERY
CHARGER
24VDC 6mm
203

25A
21V6
60A

- +
6mm
6mm 6mm
204

1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B25A 2 14 B16A 2
6kA 110.4 6kA 110.5 6kA
6. 5
STARTING PANEL PANEL
SUPPLY SUPPLY 2,5mm
MOTOR
CIRCUIT BATTERIES 24VDC

6mm 205 5
24.0

2.5mm
6mm 6mm

+

21B4

=E5.MCC
7/27.0 -X3 1
E5_5/=.MCC/20.8
2x12V
12Ah
6./27.0 E5_6/=.MCC/20.8
- -X3 2
6mm 6mm 2.5mm
6/24.0
battery Charger engine batteries control MCC
power Supply batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Battery charger
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 21
0 1 2 3 4 5 6 7 8 9

21.9/3 3
21.9/4 4

1.5mm 1.5mm 1.5mm

22S3 22S6
1 1

THERMOSTAT THERMOSTAT
VENTILATION HEATER

TC TO
2 2

=.MCC/21.4 =.MCC/21.7
E5.150 E5.151

PL 1 2

22H7
. . .
24 Watt


-H 1 2

22M4 M 22E7
115/90 m/h ~
230V

panel panel Panel


lighting ventilation heater
19W/0,08A 250W/1.2A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Panel lighting heater and ventilation
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 22
0 1 2 3 4 5 6 7 8 9

21.6/5 5/26.0
+24VDC
-X40 1 -X40 3 -X40 5 -X40 11 -X40 13
=CUST
24Z0

=CUST
24Z5

=CUST
24Z6
X. . X. .

.X50 36 .X50 32 .X50 34

A1 A1
HGPS P LOP2 P HJWT3 24K4 24K5
High A2 A2
10mBar

.X50 37 .X50 33 .X50 35 211 212

X. . X. .

-X40 2 -X40 4 -X40 6 -X40 12 -X40 14

-X40 7 -X40 9

=CAT

=CAT
.X . .X .
4
U=55V
I=1mA
213 214

.X . .X .

-X40 8 -X40 10

208 209 210

A1 A1 A1 A1 A1
24K1 24K2 24K3 24K6 24K7
A2 A2 A2 A2 A2
21.9/6 6/26.0
0VDC gas oil jacketwater EK-210 oil spare spare
pressure pressure temperature gas meter level low
high low high pulse detection
OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V

14 14 14 111.1 14 14 14
12 11 12 11 12 11 12 11 111.2 12 11 111.3 12 11 111.4
24 24 24 24
22 21 110.6 22 21 110.7 22 21 110.8 22 21

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Hardware protections
26

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 24
0 1 2 3 4 5 6 7 8 9

24.9/5 5/29.0
+24VDC
11 -X60 5
21
26K8
26K8 26.8
12 14 26Z8
26.8 .X
22 24 22
26K4
26.4
21

224
216 220
22
-X60 1 -X60 3 26K5
26.5
21
Optional .X . .X .
.X
ESPB

.X . .X .
-X60 6
-X60 2 -X60 4

217 221

14 14
1 1.
26K4 26K5
26.4 26.5
26S2 13 13
door 2 2.

228 227 229 230

215 218 222 219 223 225 1mm


red
26P1

A1 T11 T12 T22 T21 T31 T32 13 23

=E5.MCC
-X20 1 -X20 2

E5_16 E5_17
Omron G9S-2002 =.MCC/20.3 =.MCC/20.3

A2 14 24

226 99
A1 A1 99/111.5 A1
26K4 26K5 26K8
A2 A2 A2
24.9/6 6/29.0
0VDC emergency emergency emergency stop emergency
stop relay stop push button to MCC panel stop from
engine
ABB.KC6-31Z-24VDC ABB.KC6-31Z-24VDC OMR.G2R2SN24DC+V

13 14 26.6 13 14 26.7 14
33 34 27.6 33 34 27.8 12 11 26.2
43 44 27.7 43 44 29.2 24
21 22 26.4 21 22 26.4 22 21 26.1

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Emercency stop relays
27

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 26
0 1 2 3 4 5 6 7 8 9

21.3/7 7
+24VDC 11 11 21
27K6 5
27K7 5
27K8 5 120K1 120K2 120K2
120.1 120.2 120.2
27.6 27.7 27.8 12 14 12 14 22 24
1 3 1 3 1 3
2,5mm 2,5mm 2,5mm

231 232 233


WDU 4 WDU 4 WDU 4
-X50 3 -X50 5 -X50 7
7 234 236 238
X50 3 X50 5 X50 7
33 43 33
WDU 10 WDU 4 26K4 26K4 26K5
26.4 34 26.4 44 26.5 34
-X50 1 1 1 1 2,5mm emergency emergency emergency
6. stop stop stop
27.3
=CAT

.X . .X . .X . .X .
Battery set
235 237 239
2 x 12V
170Ah 120mm 27SMS2 27SMS3

27SMS2 27SMS3 27MGV4 27MGV5


120mm
.X . .X . .X .

.X . .X . .X . .X .

27.3
-X50 2 -X50 4 -X50 6 -X50 8
6. 8 8 8
27K6 27K7 27K8
6mm 2,5mm 2,5mm 2,5mm 2,5mm 7 7 7
21.3/6. 6.
0VDC starting starting starting start gas valve 1 gas valve 2 start gas valve 1 gas valve 2
motor motor 1 motor 2 relay 24VDC 24VDC relay 24VDC 24VDC
circuit
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
CAT Dungs
3 3 3
1 5 27.3 1 5 27.4 1 5 27.5
4 4 4
2 6 2 6 2 6

26
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Engine starting/ignition control
29

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 27
0 1 2 3 4 5 6 7 8 9

26.9/5 5/33.4
+24VDC

11 11
120K3 120K5
120.3 120.5
12 14 12 14
allowed ACB
to open
close

240 242

5 5
35K1 35K2
11 43 29.1 29.2
120K4 26K5 1 3 1 3
120.4 26.5
12 14 44
sync. emergency
pulse stop

1,5mm 1,5mm
WHT WHT
245 244 247 246
241 243
-X60 7 -X60 8 -X60 9 -X60 10

=ABB_A02
X. . X. . X. . X. .

8 8
CLOSE UVT
35K1 35K2
7 7

26.9/6 6/33.4
0VDC ACB ACB ACB ACB
close circuit UVT close UVT

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V

3 3
1 5 29.4 1 5 29.5
4 4
2 6 2 6

27
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Synchronising breaker control
33

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 29
0 1 2 3 4 5 6 7 8 9

20.2/11 11/34.1
20.2/12 12/34.1
20.2/13 13/34.1
29.9/5 5/34.0
29.9/6 6/34.0
2,5mm

33F4
10A
2,5mm 2,5mm
54VDC SUPPLY 251 RAIL
WOODWARD 2301A 33P4

16 17 15 G WOODWARD 2301A
+ + -

trim in input
13

speed sync.
12
3 +25 81/150.2
2 -26 80/150.1

load sharing &


speed control
11
1

2301A
+23
4mm black -24 4mm black
248 L1
249
4 5 102/34.1
L2
250
6 *) 7 104/34.2
L3
8 9 106/34.2

actuator
+10 20

loadsharing
-11 21

12 22

lines
1,5mm
108/34.7

shield

speed signal
27 2x 0,5mm
shielded
28
br wh 1 2

input
29

Isochr
/droop
-X11 1 2 3 4

120.6/61 14 X41 4 5 6 -X41 7 8 9

=CAT

=CAT
X 1 2 3 4

Idle/
rated
120.7/62 19 X A B X - +
Pickup Actuator
=CAT * Caterpillar delivery

from current load sharing & pickup actuator


transformers speed control

note placed in mcc panel

29
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Woodward 2301A LSM
34

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 33
0 1 2 3 4 5 6 7 8 9

33.9/11 11/40.0 20.5/21 21


33.9/12 12/40.0 =CAT 20.5/22 22
33.9/13 13/40.0 20.5/23 23
20.2/14 14 Connection Connection 20.5/24 24
CAN 1 CAN 2
x + - SBC 7-2 SBC 7-2
IN OUT IN OUT

X41 1 2 3

br wh

34P1

COM 0 RS232
V2.0

VGREF VG1 VG2 VG3 + - + - H L H L VBREF VB1 VB2 VB3


Tacho Pickup CAN1 CAN2
signal
ON
Generator Voltage CAN1 Mains Voltage
Can2
End
Power
ON CAN1
0 1 Run

Low Battery Power Organiser
ON CAN2 CAN1
0 1 Terberg
CAN2
Control Systems CE
125
250
500

X10 X1

Bitrate Address

PT's: 6300/100VAC Generator Current Digtal


Power
Protection Current
Outputs
CT's: 150/5A 0 1 2 3
24VDC
IG11 IG12 IG21 IG22 IG31 IG32 - + IP11 IP12 IP21 IP22 IP31 IP32
1030 eKW
4mm
black
4mm
black
102

104

106
107

107
108
33.8/

33.8/

33.8/

34.6/

34.2/

33.1/
33.5/5 5/45.0
+24VDC
33.5/6 6/45.0
0VDC
current transformers pickup

33
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Power Organiser
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 34
0 1 2 3 4 5 6 7 8 9

34.2/11 11
34.2/12 12
34.2/13 13

* CATERPILLAR DELIVERY

40U2
E5 E5 E6
VOLTAGE
REGULATOR Kato
)*
VR KCR-760
R1 R2
F- F+ P1 P2 CT CT5 + -

254 255 256 257 258 259

note placed in mcc panel

2,5mm
black
71/150.5
RAIL RAIL RAIL
70/150.4
X44 1 2 X44 3 4 X44 5 6
=CAT

F 1 2 PM 1 4 CB 1 2

Generator terminal rail

field input parallel voltage


power power compensation adjust

34
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Generator voltage regulator
45

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 40
0 1 2 3 4 5 6 7 8 9

34.9/5 5/98.0
+24V-dc

A1 A1 A1
45K2 45K5 45K6
A2 A2 A2

12 14 11 11
120K8 121K1 121K2
120.8 121.1 121.2
11 12 14 12 14
6
45.3

260 261 262 263 264 265

X42 1 X42 2 X42 3 X42 4 X42 5 X42 6 X42 7 8 9

.X . .X . .X . .X . .X . .X . .X . .X . .X .

45P1

h F L J C D A+ B- T d G K

CDL + CDL -
EIS module

45.3
6
34.9/6 6/98.0
0V-dc EIS EIS EIS EIS EIS EIS EIS spare
reset shutdown ignition alter warning shutdown DDT
native lamp lamp connector
timing driver driver
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 111.6 12 11 111.7 12 11

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Electronic governing system
98

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 45
0 1 2 3 4 5 6 7 8 9
+24VDC
45.9/5 5/99.0
45.9/6 6/99.0
0VDC

=E4.CTRL

=E6.CTRL
X96 8 -X96 1 green
RS485 BUS green -X96 8 X96 1

X96 9 -X96 2 yellow yellow -X96 9 X96 2

X96 10 -X96 3 white white -X96 10 X96 3

X96 11 -X96 4 brown brown -X96 11 X96 4

X96 12 -X96 5 -X96 12 X96 5

Screened Screened
4x0,14 4x0,14

98U5

0
1
RS485
RxA RxB TxA TxB SH
RTS
End of
RS485 + - TxD RxD SG RTS line
NETWORK RS232
ENGINE

brown

blue
red

yel
Screened
4x0,14

101U0
101.0
2 3 5 7
2= TxD
SBC RS232 3= RxD
5= SG
Serial COM 1 7= RTS

SER.1
101.2

RS485 RS232 RS485


to E4.CTRL from engine to E6.CTRL
SBC 7-2

45
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : RS 232/485 network
99

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 98
0 1 2 3 4 5 6 7 8 9

99U7
Display 4 x 20

99U0

Address Display
I 0 3 CAN1
Power
Run
CAN_LCD4

Terberg
CE O

CAN1
Control Systems I
CAN2
O
0 5 CAN2 contrast

end
125
250
500
x10 x1
Bitrate Address
COM0 - RS232
Font panel Digtal Digtal
Service
Power CAN1 CAN2 Inputs Outputs
24VDC 0 1 2 3 4 5 0 1 2 3
1 - + H L H L

IN IN

Connection Connection
CAN 1 CAN 2
SBC 7-2 SBC 7-2

98.9/5 5/101.0
+24VDC
98.9/6 6/101.0
0VDC

98
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-LCD
101

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 99
0 1 2 3 4 5 6 7 8 9

99.9/5 5/110.0
+24VDC

=E4.CTRL

=E6.CTRL
E5_93_1 /=E4.CTRL/101.9

E5_93_2 /=E4.CTRL/101.9

E6_93_1 /=E6.CTRL/101.7

E6_93_2 /=E6.CTRL/101.8
=E5.MCC

E5_91_1/=.MCC/110.1
E5_91_2/=.MCC/110.1
X93 3 4 X93 1 2

X93 1 2 X93 3 4


L L
101U0 CAN 1 H CAN 2 H
98.6 L L
Connection Connection
SER.1 internal H internal H

brn

wht

brn

wht

brn

wht
+ + H L H L H L


Power On On On
Off Off Off
COM0 COM1 CAN1 CAN2 CAN3
CAN3
Address Bitrate

I I
Run
O O
single board controller

Reset Low Battery Terberg


Control Systems
Enable reset R1
Processor
Download watchdog
R2 v2.4

- - R1 R2

99.9/6 6/110.0
0VDC site scada CAN 1 CAN 2 CAN 3 network CAN 3 network
network network network connection to connection to
engine E4.CTRL engine E5.CTRL

99
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 Controller Module
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 101
0 1 2 3 4 5 6 7 8 9

101.9/5 5/111.0
+24VDC

11 11 11 11 11 21 21 21
20F2 20F5 20F8 21F3 21F5 24K1 24K2 24K3
20.2 20.6 20.9 21.3 21.5 24.1 24.2 24.3
14 14 14 14 14 22 24 22 24 22 24

Connection
CAN 1 SBC 7-2

in out

268 269 270 271 272 273 274 275


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
end
125
250
500

101.9/6 6/111.0
0VDC CB CB CB starting CB gas oil jacketwater
generator mains 540VAC motor charger pressure pressure temperature
measuring measuring Control circuit control high low high
off/fail supply supply batteries
off/fail off/fail

[429]
[430] [1] [232] [10] [123] [129] [142]

101
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/112.0
+24VDC

14
11 11 11 11 11
24K4 24K5 24K6 24K7 45K2 45K5
24.4 24.5 24.6 24.7 45.2 45.5
12 14 12 14 12 14 12 14 12 14
11

26.5
99

276 277 278 279 99 280 281 282


110U0
110.0 8 9 11 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/112.0
0VDC EK-210 Oil level spare spare ESPB EIS EIS spare
gas meter low emergency shutdown warning
pulse LOLS shutdown
local

[64] [125] [0] [0] [115] [143] [144] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7
112

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/113.0
+24VDC

112S5 -X60 11 -X60 13 -X60 15 -X60 17 -X60 19 -X60 21


13 23

=E5.MV
X X X X X X
14 24
1 0 2

X X X X X X

-X60 12 -X60 14 -X60 16 -X60 18 -X60 20 -X60 22

Connection
CAN 1 SBC 7-2

in out

283 284 285 286 287 288 289 290


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 2 CAN1
x10 x1
end
125
250
500

111.9/6 6/113.0
0VDC key switch key switch MVCB MVCB MVCB MVCB MVCB spare
selection selection closed open available tripped earthed
up down

[298] [297] [32] [360] [149] [33] [257] [0]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7
113

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 112
0 1 2 3 4 5 6 7 8 9

112.9/5 5/120.0
+24VDC
-X60 23 -X60 25 -X60 27 -X60 29 -X60 31 -X60 33 -X60 35 -X60 37

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT
.X . .X . .X . .X . .X . .X . .X .
*Note: Bridge if
loadshare lines
connected with
other engines

.X . .X . .X . .X . .X . .X . .X .

-X60 24 -X60 26 -X60 28 -X60 30 -X60 32 -X60 34 -X60 36 -X60 38

291 292 293 294 295 296 297 298


112U0
112.0 8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7


16 channel
digital input
card

Terberg
Control Systems

112.9/6 6/120.0
0VDC enable load spare spare spare spare spare spare spare
sharing
normal
on internal
pid controls

[20] [0] [0] [0] [0] [0] [0] [0]

112
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 113
0 1 2 3 4 5 6 7 8 9

113.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 + H L

CAN Network
16 channel
digital output
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7
end
125
250
500

- 0 1 2 3 4 5 6 7

299 300 301 302 303 61 62 304

33.4/61 33.4/62

A1 A1 A1 A1 A1 A1
120K1 120K2 120K3 120K4 120K5 120K8
A2 A2 A2 A2 A2 A2

113.9/6 6/121.0
0VDC start gas sync ACB ACB GOV GOV EIS
relay valve breaker synchronising open isochr/droop idle / rated reset
allowed pulse
to close
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14 14 14 14
12 11 27.6 12 11 27.7 12 11 29.1 12 11 29.1 12 11 29.2 12 11 45.0
24
21 22 27.8
[22]

As Built
[20] [24] [10] [57] [9] [2] [3]
113 121
Terberg Control Systems Revision Date Engineer drawing : HR page header : SBC 7-2 CAN-DOUT O 0.0 - 0.7
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5/130.0
+24VDC

120U0
120.0

16 channel
digital output
card

Terberg
Control Systems

O 1.0 O 1.1 O 2.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

305 306 307 140 141 142 143 144

140/170.0 141/170.1

A1 A1 A1
121K1 121K2 121K3
A2 A2 A2

120.9/6 6/130.0
0VDC EIS EIS alarm louver louver spare spare spare
ignition alter native flashlight input output
timing open open
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 45.3 12 11 45.4 12 11 160.1

[18] [19] [137] [198] [199] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DOUT O 1.0 - 1.7
130

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 121
0 1 2 3 4 5 6 7 8 9

130P1

130P2

130P3

130P4

130PT5

130PT6

130PT7
6-20mA 6-20mA 6-20mA 6-20mA PT100 PT100 PT100

X X X X X X X X X X X X X X X X X X X X X X X X X X X X

10

11

12

13

14

15

16

17

18

19

20

21
-X70 -X70 -X70 -X70 -X70 -X70 -X70

9
121.9/5 5/130.8 130.5/5 5/131.0
+24VDC
130.0/6 6/130.8 130.5/6 6/131.0

Connection
CAN 1 SBC 7-2
in out

308 6 309 310 6 311 312 6 313 314 6 315 316 317 318 319 320 321 322 323 324 5 6 325

130U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


8 channel

130U5

130U6

130U7

150U1
analog input
card v2.1 v2.1 v2.1 v2.0
PT100-PB PT100-PB PT100-PB 35VDC-PB
Power -20.. -20.. -20.. 0..35V
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C
Control Systems CAN

+ - + - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
+ -
I
O
0 1 CAN1
x10 x1
end
125
250
500

121.9/6 6/130.1
gas gas spare spare stator stator stator battery
pressure 1 pressure 2 winding L1 winding L2 winding L3 voltage
temp. temp. temp.

[61] [17] [0] [0] [19] [20] [21] [1]

121
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
131

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 130
0 1 2 3 4 5 6 7 8 9

131PT1

131PT2

131PT3

131PT4

131PT5

131PT6

131PT7

131PT8
130.9/5 5/140.0 PT100 PT100 PT100 PT100 PT100
+24VDC

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45
-X70 -X70 -X70 -X70 -X70 -X70 -X70 -X70

Connection
CAN 1 SBC 7-2
in out

326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349

131U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

CAN Network AI 1.0 AI 1.1 AI 1.2 AI 1.3 AI 1.4 AI 1.5 AI 1.6 AI 1.7
8 channel
151U1

151U2

151U3

151U4

151U5
analog input
card v2.1 v2.1 v2.1 v2.1 v2.1
PT100-PB PT100-PB PT100-PB PT100-PB PT100-PB
Power -20.. -20.. -20.. -20.. -20..
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C +150C +150C
Control Systems CAN

+ - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
I
O
0 2 CAN1
x10 x1
end
125
250
500

130.9/6 6/140.0
bearing bearing air inlet spare spare spare spare spare
temperature temperature temperature
driven end non driven end

[77] [78] [23] [0] [0] [0] [0] [0]

130
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
140

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 131
0 1 2 3 4 5 6 7 8 9

131.0/5 5/150.0
+24VDC
Connection
CAN 1 SBC 7-2

in out

140U0
+ H L

CAN Network
4 channel
analog output
card
Power
Terberg Run mA mA mA mA
Control Systems CAN

BITRATE
Address V V V V
I
O
0 1 CAN1
x10 x1
AO 0.0 AO 0.1 AO 0.2 AO 0.3
end
125
250
500

- 0+ 0- 1+ 1- 2+ 2- 3+ 3-

72 73 74 75 350 351 352 353

-X71 1 2

=CAT
72 73 74 75 -X . .
150.2 150.1 150.5 150.4

131.0/6 6/150.0
0VDC
speed voltage spare spare
adjust adjust

[122] [121] [0] [0]

131
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
150

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 140
0 1 2 3 4 5 6 7 8 9

140.9/5 5/152.0
+24VDC

40.6 40.6
33.5 33.5
80 81
70 71


150U0 150U3
+ G - + + G - +

AOUT AOUT

Terberg Terberg
V1.1 V1.1

ON U/U-CONV
-1V..+1V
ON
-1V..+1V
U/U-CONV
-5V..+5V -5V..+5V
-10V..+10V -10V..+10V
0V..10V 0V..10V

0..+10V 0..+10V
AIN AIN
- - + - - +

73 72 75 74
140.2 140.2
140.4 140.4

140.9/6 6/152.0
0VDC speed voltage
adjust adjust

140
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : U/U-converter
152

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 150
0 1 2 3 4 5 6 7 8 9

150.9/5 5/153.0
+24VDC Connection
CAN 2 SBC 7-2
in out ser.PYRO
152.3

RS 485 Serial cable



CAN-COM <-> PYROMETER
152U1
+ G H L H L

V1.0 CAN Network SUB 9-D FEMALE


CAT PYROMETER Eprom 2 3 6 7
COMM.LINK
on off CAT Pyrometer
V 1.0 SH

CAN-COM
J103

brown

green
BITRATE on PB

blue
red
485/
I 422
O ADDRESS =6 off V1.0
12VDC
I J102
O -X83 1 2 3

=CAT
X. 69 70 66
- J101

ser.PYRO
152.5
69 - RS485A
70 - RS485B
66 - SH

150.9/6 6/153.0
0VDC CAN-COM CAT pyrometer
PB RS 485/422
CAT pyrometer

150
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-COM
153

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 152
0 1 2 3 4 5 6 7 8 9

152.9/5 5/160.0
+24VDC

153U0 Connection
CAN 2 SBC 7
in out

CCM
COMM. LINK

+ + H L

CAN Network

153.1
on off
ser.CCM
enable reset

SBC 7-2-COM
download

V 2.4 153U5 B+
RUN RS232
25 polig
BITRATE
female *Caterpillar delivery
I CAN 2 I Low Battery CCM
O ADDRESS=4 O + - B-

I 1 2
O Reset 266 267

1mm
- - Serial 0 Serial 1 white
X42 10 11 12

=CAT
.X . .X .

ser.CCM
153.4

for cable detail


refer to
190CAB4-CCM
190.4

152.9/6 6/160.0
0VDC SBC7-COM customer
RS 232 communication
CCM communication module

152
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC7-COM
160

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 153
0 1 2 3 4 5 6 7 8 9

153.9/5 5
+24VDC

11
121K3
121.3
12 14

354

-X61 1

=EXT -X .

160H3

-X .

-X61 2

153.9/6 6/170.0
0VDC alarm
flashlight

153
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Voltfree contacts
170

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 160
0 1 2 3 4 5 6 7 8 9

160.9/6 6
0VDC

121.4/140 121.5/141

A1 A2 A1 A2

A1 A1
170K1 170K2
A2 A2

11 11
170K1 170K2
170.1 170.2
12 14 12 14
112

114

111

212

214

211

170K 170K

louver louver
input output
open open
WEID.MRS24VDC WEID.MRS24VDC

14 14
12 11 170.0 12 11 170.1

160
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Interface relays
190

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 170
0 1 2 3 4 5 6 7 8 9

190CAB4-CCM
190CAB0-MOD 190CAB2-SBC 153.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <-> Modem PC <-> SBC CAN-COM <-> CCM MODULE

SUB 9-D FEMALE SUB 9-D FEMALE SUB 9-D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN-CCM
SH SH SH

wht

brn

grn

gry

brn

wht

yel

grn
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9-D FEMALE SUB 9-D FEMALE SUB 25-D FEMALE

SUB9-D RS 232 RS 422/485

1 DCD .

5 RXD R-

6 TXD T-

4 DTR .

5 SG SG/0V

6 DSR R+

7 RTS T+

8 CTS .

170
Terberg Control Systems Revision Date Engineer drawing : HR
9 Ri +12V

ADD Sobolinoe
As Built
page header : Serial cables
191

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 190
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E5.CTRL-. 1 crate LxBxH 127x69x201 inside dimensions 3540000005 =E5.CTRL/18. 15


=E5.CTRL-. 1 pallet LxB 127x69 inside dimensions 3540000105 =E5.CTRL/18. 15
=E5.CTRL-. 1 Plain chassis sp.6000 2000x600 3730063925 =E5.CTRL/18. 15
=E5.CTRL-. 1 Side cover sp.6000 2000x600 3730002243 =E5.CTRL/18. 17
=E5.CTRL-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E5.CTRL/18. 17
=E5.CTRL-. 1 Plinth sp.6000 100x600x600 3730069066 =E5.CTRL/18. 18
=E5.CTRL-. 1 Cable gland plate 2-parts 600x600 3730063196 =E5.CTRL/18. 18
=E5.CTRL-. 1 Drawing holder A4 3730021322 =E5.CTRL/18. 18
=E5.CTRL-. 1 half-cylinder with key 1242E 3730063615 =E5.CTRL/18. 18
=E5.CTRL-20F2 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E5.CTRL/20. 2
=E5.CTRL-20F2 1 slave contact ..NO+NC 0308160000 =E5.CTRL/20. 2
=E5.CTRL-20F5 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E5.CTRL/20. 5
=E5.CTRL-20F5 1 slave contact ..NO+NC 0308160000 =E5.CTRL/20. 5
=E5.CTRL-20F8 1 Circuit breaker 1P+N B10A 6-10kA 0308150007 =E5.CTRL/20. 8
=E5.CTRL-20F8 1 slave contact ..NO+NC 0308160000 =E5.CTRL/20. 8
=E5.CTRL-21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E5.CTRL/21. 4
=E5.CTRL-21B4 1 Batterybrace 60 3040000104 =E5.CTRL/21. 4
=E5.CTRL-21F3 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E5.CTRL/21. 3
=E5.CTRL-21F3 1 slave contact ..NO+NC 0308160000 =E5.CTRL/21. 3
=E5.CTRL-21F5 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E5.CTRL/21. 5
=E5.CTRL-21F5 1 slave contact ..NO+NC 0308160000 =E5.CTRL/21. 5
=E5.CTRL-21F6 1 Circuit breaker 1P B16A 6-10kA 0901062286 =E5.CTRL/21. 6
=E5.CTRL-21F6 1 slave contact ..NO+NC 0308160000 =E5.CTRL/21. 6
=E5.CTRL-21S6 1 Thermostat 0-60 C NC (heating) 3040009796 =E5.CTRL/22. 6
=E5.CTRL-21T1 1 Batterycharger 24V/25A 3550000004 =E5.CTRL/21. 1
=E5.CTRL-21U1 1 Battery filter 3885300910 =E5.CTRL/21. 1
=E5.CTRL-21V6 1 Diodebox with 2 diode 60A 3930000001 =E5.CTRL/21. 6
=E5.CTRL-22E7 1 Thermistor with ventilation 3730017531 =E5.CTRL/22. 6
=E5.CTRL-22H7 1 panellighting with socket/PE en PL 24W/230V 3730099901 =E5.CTRL/22. 0
=E5.CTRL-22H7 1 connectioncable 3m for panellighting 3730099902 =E5.CTRL/22. 0
=E5.CTRL-22M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E5.CTRL/22. 3
=E5.CTRL-22M4 1 Exhaust filters 204x204mm 3040011703 =E5.CTRL/22. 3
=E5.CTRL-22S3 1 Thermostat 0-60 C No (cooling) 3040009795 =E5.CTRL/22. 3
=E5.CTRL-24K1 1 Relay 24VDC 1NO/1NC 3630002218 =E5.CTRL/24. 1
=E5.CTRL-24K1 1 Relaybase 3630003104 =E5.CTRL/24. 1
=E5.CTRL-24K2 1 Relay 24VDC 1NO/1NC 3630002218 =E5.CTRL/24. 2
=E5.CTRL-24K2 1 Relaybase 3630003104 =E5.CTRL/24. 2
=E5.CTRL-24K3 1 Relay 24VDC 1NO/1NC 3630002218 =E5.CTRL/24. 3
=E5.CTRL-24K3 1 Relaybase 3630003104 =E5.CTRL/24. 3
=E5.CTRL-24K4 1 Solidstate relay 5-24VDC NO/NC 3630002279 =E5.CTRL/24. 4
=E5.CTRL-24K4 1 Relaybase 3630003103 =E5.CTRL/24. 4
=E5.CTRL-24K5 1 Relay 24VDC 3630002198 =E5.CTRL/24. 5
=E5.CTRL-24K5 1 Relaybase 3630003103 =E5.CTRL/24. 5
=E5.CTRL-24K6 1 Relay 24VDC 3630002198 =E5.CTRL/24. 6
=E5.CTRL-24K6 1 Relaybase 3630003103 =E5.CTRL/24. 6
=E5.CTRL-24K7 1 Relay 24VDC 1NO/1NC 3630002218 =E5.CTRL/24. 7
=E5.CTRL-24K7 1 Relaybase 3630003104 =E5.CTRL/24. 7
=E5.CTRL-26K4 1 auxiliary relay 3NO+1NC 0100587287 =E5.CTRL/26. 4
=E5.CTRL-26K5 1 auxiliary relay 3NO+1NC 0100587287 =E5.CTRL/26. 5
=E5.CTRL-26K8

190
1

Terberg Control Systems


Relay 24VDC 1NO/1NC

Revision Date Engineer drawing : HR


3630002218

ADD Sobolinoe
As Built
page header : Partlist
=E5.CTRL/26. 8

192

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 191
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E5.CTRL-26K8 1 Relaybase 3630003104 =E5.CTRL/26. 8


=E5.CTRL-26P1 1 Emergency relay 24VDC 3630002522 =E5.CTRL/26. 1
=E5.CTRL-26S2 1 Emegency stop red 40mm 0901273031 =E5.CTRL/26. 2
=E5.CTRL-26S2 1 Holder for 3 blocks 0901272677 =E5.CTRL/26. 2
=E5.CTRL-26S2 2 1 x NC without holder 0901272674 =E5.CTRL/26. 2
=E5.CTRL-26S2 1 Pushbuttom cover (yellow) 0307213620 =E5.CTRL/26. 2
=E5.CTRL-26S2 1 text UK "Emergency stop" 3330000006 =E5.CTRL/26. 2
=E5.CTRL-27K6 1 Relay 24VDC 1NO/1NC 3630002839 =E5.CTRL/27. 6
=E5.CTRL-27K6 1 Relaybase 3630003129 =E5.CTRL/27. 6
=E5.CTRL-27K7 1 Relay 24VDC 1NO/1NC 3630002839 =E5.CTRL/27. 7
=E5.CTRL-27K7 1 Relaybase 3630003129 =E5.CTRL/27. 7
=E5.CTRL-27K8 1 Relay 24VDC 1NO/1NC 3630002839 =E5.CTRL/27. 8
=E5.CTRL-27K8 1 Relaybase 3630003129 =E5.CTRL/27. 8
=E5.CTRL-34P1 1 Power Organiser version 2.0 3886500920 =E5.CTRL/34. 1
=E5.CTRL-35K1 1 Relay 24VDC 1NO/1NC 3630002839 =E5.CTRL/29. 1
=E5.CTRL-35K1 1 Relaybase 3630003129 =E5.CTRL/29. 1
=E5.CTRL-35K2 1 Relay 24VDC 1NO/1NC 3630002839 =E5.CTRL/29. 2
=E5.CTRL-35K2 1 Relaybase 3630003129 =E5.CTRL/29. 2
=E5.CTRL-45K2 1 Relay 24VDC 3630002198 =E5.CTRL/45. 2
=E5.CTRL-45K2 1 Relaybase 3630003103 =E5.CTRL/45. 2
=E5.CTRL-45K5 1 Relay 24VDC 3630002198 =E5.CTRL/45. 5
=E5.CTRL-45K5 1 Relaybase 3630003103 =E5.CTRL/45. 5
=E5.CTRL-45K6 1 Relay 24VDC 3630002198 =E5.CTRL/45. 6
=E5.CTRL-45K6 1 Relaybase 3630003103 =E5.CTRL/45. 6
=E5.CTRL-98U1 1 Seriele converter 3080000001 =E5.CTRL/98. 1
=E5.CTRL-98U5 1 Seriele converter 3080000001 =E5.CTRL/98. 5
=E5.CTRL-99U0 1 CAN-LCD4 V1.0 3883300910 =E5.CTRL/99. 0
=E5.CTRL-99U7 1 LCD display English - Russian 3600000007 =E5.CTRL/99. 7
=E5.CTRL-99U7 1 mountingplate white led 4 line text display 3040000109 =E5.CTRL/99. 7
=E5.CTRL-101U0 1 Processor SBC7-2 V2.4 3884100924 =E5.CTRL/101. 0
=E5.CTRL-110U0 1 Inputcart 16 3880100920 =E5.CTRL/110. 0
=E5.CTRL-112S5 1 keylock switch 3 pos. 3226125010 =E5.CTRL/112. 2
=E5.CTRL-112S5 1 element for key switch 3226187251 =E5.CTRL/112. 2
=E5.CTRL-112S5 1 keylock front bezel 3226192100 =E5.CTRL/112. 2
=E5.CTRL-112S5 1 front bezel 18mm 3226199320 =E5.CTRL/112. 2
=E5.CTRL-112U0 1 Inputcart 16 3880100920 =E5.CTRL/112. 0
=E5.CTRL-120K1 1 Relay 24VDC 3630002198 =E5.CTRL/120. 1
=E5.CTRL-120K1 1 Relaybase 3630003103 =E5.CTRL/120. 1
=E5.CTRL-120K2 1 Relay 24VDC 3630002198 =E5.CTRL/120. 2
=E5.CTRL-120K2 1 Relaybase 3630003103 =E5.CTRL/120. 2
=E5.CTRL-120K3 1 Relay 24VDC 3630002198 =E5.CTRL/120. 3
=E5.CTRL-120K3 1 Relaybase 3630003103 =E5.CTRL/120. 3
=E5.CTRL-120K4 1 Relay 24VDC 3630002198 =E5.CTRL/120. 4
=E5.CTRL-120K4 1 Relaybase 3630003103 =E5.CTRL/120. 4
=E5.CTRL-120K5 1 Relay 24VDC 3630002198 =E5.CTRL/120. 5
=E5.CTRL-120K5 1 Relaybase 3630003103 =E5.CTRL/120. 5
=E5.CTRL-120K8 1 Relay 24VDC 3630002198 =E5.CTRL/120. 8
=E5.CTRL-120K8 1 Relaybase 3630003103 =E5.CTRL/120. 8
=E5.CTRL-120U0 1 Outputcart 16 3880300920 =E5.CTRL/120. 0
=E5.CTRL-121K1

191
1

Terberg Control Systems


Relay 24VDC

Revision Date Engineer drawing : HR


3630002198

ADD Sobolinoe
As Built
page header : Partlist
=E5.CTRL/121. 1

193

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 192
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E5.CTRL-121K1 1 Relaybase 3630003103 =E5.CTRL/121. 1


=E5.CTRL-121K2 1 Relay 24VDC 3630002198 =E5.CTRL/121. 2
=E5.CTRL-121K2 1 Relaybase 3630003103 =E5.CTRL/121. 2
=E5.CTRL-121K3 1 Relay 24VDC 3630002198 =E5.CTRL/121. 3
=E5.CTRL-121K3 1 Relaybase 3630003103 =E5.CTRL/121. 3
=E5.CTRL-130U0 1 Analog in 8 3880200920 =E5.CTRL/130. 0
=E5.CTRL-130U0-130U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E5.CTRL/130. 5
=E5.CTRL-130U0-130U6 1 Pickyback for PT100 (-20..+150) 3881100921 =E5.CTRL/130. 6
=E5.CTRL-130U0-130U7 1 Pickyback for PT100 (-20..+150) 3881100921 =E5.CTRL/130. 7
=E5.CTRL-130U0-150U1 1 Pickyback for control voltage 3800000013 =E5.CTRL/130. 8
=E5.CTRL-131U0 1 Analog in 8 3880200920 =E5.CTRL/131. 0
=E5.CTRL-131U0-151U1 1 Pickyback for PT100 (-20..+150) 3881100921 =E5.CTRL/131. 1
=E5.CTRL-131U0-151U2 1 Pickyback for PT100 (-20..+150) 3881100921 =E5.CTRL/131. 2
=E5.CTRL-131U0-151U3 1 Pickyback for PT100 (-20..+150) 3881100921 =E5.CTRL/131. 3
=E5.CTRL-131U0-151U4 1 Pickyback for PT100 (-20..+150) 3881100921 =E5.CTRL/131. 4
=E5.CTRL-131U0-151U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E5.CTRL/131. 5
=E5.CTRL-140U0 1 Analogout 4 3880500920 =E5.CTRL/140. 0
=E5.CTRL-150U0 1 Convertor 3880000025 =E5.CTRL/150. 0
=E5.CTRL-150U3 1 Convertor 3880000025 =E5.CTRL/150. 3
=E5.CTRL-152U1 1 CAN-COM 3880000001 =E5.CTRL/152. 1
=E5.CTRL-152U1 1 RS485/422 (12VDC supply) 3880000018 =E5.CTRL/152. 1
=E5.CTRL-153U0 1 Processor SBC7-2 COM 3884200924 =E5.CTRL/153. 0
=E5.CTRL-170K1 1 Terminal relay 24VDC 0206323364 =E5.CTRL/170. 1
=E5.CTRL-170K2 1 Terminal relay 24VDC 0206323364 =E5.CTRL/170. 2

192
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
194

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 193
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-170K
Circuit description/function

/170.2 louver output open


/170.1 louver input open

/170.0 =

/170.1 =

/170.1 =

/170.2 =

Page
path
111
112
114
211
212
214

No

Bridge

193
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-170K
195

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 194
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-20F8
Circuit description/function

530VAC supply from MCC panel

Page
/20.7

/20.7

path
1
N

No

Bridge

1 2
WE5_X2_1
2x2.5mm

1 2

1 2

=.MCC
-X2

194
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-20F8
196

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 195
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X1
Circuit description/function

supply from generator side

supply from mains side


=

=
Page
/20.0

/20.0

/20.0

/20.1

/20.1

/20.3

/20.3

/20.4

/20.4

path /20.4
1
2
3
4

5
6
7
8

No

Bridge

1 2 3 4 5 1 2 3 4 5
5x

5x
WE5X1_1

WE5X1_5

1 2 3 4 5 1 2 3 4 5

1 2 3 4 4/ 1 2 3 4 8/

=CAT
-CAT

195
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X1
197

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 196
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X11
Circuit description/function

from current transformers

Page
/33.1

/33.1

/33.1

/33.1

path
1
2
3
4

No

Bridge

1 2 3 4
4x
WE5X11_1

1 2 3 4

1 2 3 4

=CAT
-X

196
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X11
198

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 197
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X40
Circuit description/function

jacketwater temperature high

oil level low detection


EK-210 gas meter pulse
gas pressure high

oil pressure low

spare
=

=
Page
/24.1

/24.1

/24.2

/24.2

/24.3

/24.3

/24.4

/24.4

/24.5

/24.5

/24.6

/24.6

/24.7

/24.7
path
1
2
3
4
5
6

7
8
9
10

11
12
13
14
No

Bridge

1 2 3 4 4 6 1 2 1 2 1 2 1 2
WE5X40_11 .. 2x

2x
6x

2x

2x

WE5X40_13
WE5X40_1

WE5X40_7

WE5X40_9

1 2 3 4 4 6 1 2 1 2 1 2 1 2

36 37 32 33 34 35 . . . . . . . .

36 . .

=CUST =CAT =CUST


-.X50 -.X -X.

197
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X40
199

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 198
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X41
Circuit description/function

actuator
pickup

=
Page
/34.4

/34.4

/34.4

/33.6

/33.6

/33.6

/33.7

/33.7

path /33.7
1
2
3

4
5
6
7
8
9

No

Bridge

1 2 3 1 2 3 1 2 3
WE5X41_1 ASF 3x

WE5X41_8 ASF 3x

WE5X41_11 ASF
3x

1 2 3 1 2 3 1 2 3

+ - -/ A B B/ - + +/

+ A

=CAT =CAT
-x -X

198
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X41
200

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 199
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X42
Circuit description/function

/153.4 customer communication module


EIS shutdown lamp driver
EIS alter native timing

EIS warning lamp driver

EIS DDT connector


EIS shutdown

EIS ignition
EIS reset

/153.5 =

/153.5 =
Page
/45.1

/45.2

/45.3

/45.4

/45.5

/45.6

/45.6

/45.6

/45.6

path
1
2
3
4
5
6
7
8
9

10
11
12
No

Bridge

1 2 3 4 5 6 7 8 9 1 2 scr
WE5X42_10 ASF
9x
WE5X42_1

2x

1 2 3 4 5 6 7 8 9 1 2

. . . . . . . . . . .

. .

-.X =CAT
-.X

199
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X42
201

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 200
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X44
Circuit description/function

parallel compensation
field power

input power
=

=
Page
/40.3

/40.3

/40.3

/40.4

/40.4

/40.5

/40.5

path
1
2

3
4

5
6

No

Bridge

1 2 3 4 5 7 8
7x
WE5X44_1

1 2 3 4 5 7 8

1 2 2/ 1 4 1 2

1 1 1

=CAT =CAT =CAT


-F -PM -CB

200
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X44
202

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 201
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X50
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC


starting motor 1

start relay
=

=
Page
/27.1

/27.1

/27.1

/27.2

/27.1

/27.3

/27.3

/27.4

/27.4

/27.5

/27.5
path
1
1
1
1
2
3
4
5
6
7

No 8

Bridge

1 2 1 2 3 4 5 6
WE5X50_1

WE5X50_3
6x2.5mm
2x6mm

1 2 1 2 3 4 5 6

. . . . . . . .

=CAT
-.X

201
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X50
203

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 202
202
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
1 /26.2 emergency stop push button

2
2

.
1

2 /26.2 =

3
3

.
WE5X60_1 4x /26.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E5.CTRL-X60

.
4
4

-.X

Terberg Control Systems


.
4 /26.2 =

1
1
5 /26.8 emergency stop from engine

1.3
1.4
2.0
2
2
WE5X60_5 2x 6 /26.8 =

Revision
2

1
1

Date
7 /29.4 ACB close

2
2

.
8 /29.5 =

28.11.2006
06.12.2006
19.12.2006
.
3
3

-X.
.
WE5_X60_7 4x 9 /29.5 ACB UVT

=ABB_A02

HRI
HRI
HRI
4
4

.
10 /29.6 =

Engineer
3

1
1
11 /112.3 MVCB closed

2
2

design
drawing
12 /112.3 =

plot-date
3
3

instruction :
13 /112.4 MVCB open

: HR
: HR
4
4

14 /112.4 =

5
5
4

15 /112.5 MVCB available

: 19.12.2006
6
6

16 /112.5 =

-X
7
7

=.MV
WE5_X60_11 14x 17 /112.6 MVCB tripped

8
8

18 /112.6 =
9
9

19 /112.7 MVCB earthed


10
10
5

20 /112.7 =
21
21

21 /112.8 spare
12
12

22 /112.8 =

23 /113.1 enable load sharing normal on internal

24 /113.1 =
1
1

ADD Sobolinoe
.
6

25 /113.2 spare
2
2

WE5X60_25 /113.2 =
Engine control panel 5
26
2x1mm
1
1

27 /113.3 =
2
2

WE5X60_27 28 /113.3 =
2x1mm
1
1

29 /113.4 =
2
2

WE5X60_29
7

30 /113.4 =
2x1mm
1
1

31 /113.5 =
.
2
2

-.X
.

=CAT

WE5X60_31 32 /113.5 =
2x1mm
1
1

33 /113.6 =
2
2

WE5X60_33 34 /113.6 =
2x1mm
1
1

.
8

35 /113.7 =
drawing : 063058
2
2

page header : =E5.CTRL-X60


.

WE5X60_35 36 /113.7 =
2x1mm
1
1

37 /113.8 =
2
2

WE5X60_37
E5.CTRL

38 /113.8 =
2x1mm
As Built
9

GRP =

page : 203
page's 498
204
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X61
Circuit description/function

/160.1 alarm flashlight

/160.1 =

Page
path
1
2

No

Bridge

1 2
2x
WE5X61_1

1 2

. .

=EXT
-X

203
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X61
205

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 204
204
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

X
1 /130.1

2
2

X
1

2 /130.1 gas pressure 1

WE5X70_1 ASF 6x /130.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E5.CTRL-X70

3
3

Terberg Control Systems


/130.2 =

X/
1
1

X
4 /130.2 =

1.3
1.4
2.0
2
2

X
5 /130.2 gas pressure 2

Revision
WE5X70_4 ASF 6x
2

6 /130.3 =

3
3

Date
/130.3 =

X/
1
1

X
7 /130.3 =

28.11.2006
06.12.2006
19.12.2006
2
2

X
8 /130.3 spare

HRI
HRI
HRI
WE5X70_7 ASF 6x 9 /130.4 =

3
3

Engineer
3

/130.4 =

X/
1
1

X
10 /130.4 =

2
2

design
X

drawing
11 /130.4 =

plot-date
WE5X70_10 ASF

instruction :
12 /130.5 =

: HR
: HR
6x

3
3

/130.5 =

X/
1
1

X
4

13 /130.5 stator winding L1 temp.

: 19.12.2006
2
2

X
14 /130.6 =

3
3

X
WE5X70_13 ASF 15 /130.6 =
6x
/130.6 =

X/
1
1

X 16 /130.6 stator winding L2 temp.

-X
X
2
2

X
5

17 /130.7 =
3
3

WE5X70_16 ASF 18 /130.7 =


6x
/130.7 =
X/
1
1

19 /130.7 stator winding L3 temp.


2
2

20 /130.8 =
3
3

ADD Sobolinoe
X

WE5X70_19 ASF
6

21 /130.8 =
6x
4
4

/130.8 =
Engine control panel 5

X/
1
1

22 /131.1 bearing temperature driven end


2
2

23 /131.2 =
3
3

WE5X70_22 ASF 24 /131.2 =


6x
4
4
7

/131.2 =
X/
1
1

25 /131.2 bearing temperature non driven end


2
2

26 /131.3 =
3
3

WE5X70_25 ASF 27 /131.3 =


6x
4
4

/131.3 =
X/
1
1

X
8

28 /131.3 air inlet temperature


drawing : 063058
2
2

page header : =E5.CTRL-X70


X

29 /131.4 =
3
3

WE5X70_28 ASF 30 /131.4 =


6x
E5.CTRL

/131.4 =
X/
1
1

As Built
X

31 /131.4 spare
2
2
9

WE5X70_31 ASF 32 /131.5 =


GRP =

6x
page : 205
page's 498
206
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X70
Circuit description/function

/131.5 spare

/131.5 =

/131.5 =

/131.6 =

/131.6 =

/131.6 =

/131.6 =

/131.7 =

/131.7 =

/131.7 =

/131.7 =

/131.8 =

/131.8 =

/131.8 =

/131.8 =

/131.9 =

/131.9 =

/131.9 =
Page
path
33

34
35
36

37
38
39

40
41
42

43
44
45

No

Bridge

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
WE5X70_31 ASF

WE5X70_34 ASF

WE5X70_37 ASF

WE5X70_40 ASF

WE5X70_43 ASF
6x

6x

6x

6x

6x

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

X X/ X X X X/ X X X X/ X X X X/ X X X X/

205
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X70
207

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 206
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X71
Circuit description/function

/140.6 spare

/140.6 =

Page
path
1
2

No

Bridge

1 2
WE5X71_1 ASF 2x

1 2

. .

=CAT
-X

206
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X71
208

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 207
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X83
Circuit description/function

/152.5 CAT pyrometer

/152.5 =

/152.5 =

Page
path
1
2
3

No

Bridge

1 2 3
WE5X83_1 ... 3X

1 2 3

69 70 66

69

=CAT
-X.

207
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X83
209

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 208
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X93
Circuit description/function

/101.7 CAN 3 network connection to engine

/101.9 CAN 3 network connection to engine


/101.8 =

/101.8 =

/101.9 =

/101.9 =

Page
path
1
2

3
4

No

Bridge

1 2 1 2
Unitronics can

Unitronics can
bus 3x0.5mm

bus 3x0.5mm
WE4X93_3

WE5X93_3

1 2 1 2

3 4 4/ 1 2 2/

3 1

=E4.CTRL =E6.CTRL
-X93 -X93

208
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X93
210

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 209
0 1 2 3 4 5 6 7 8 9

=E5.CTRL-X96
Circuit description/function

RS485 to E4.CTRL

RS485 to E6.CTRL
=

=
Page
/98.4

/98.4

/98.4

/98.4

/98.4

/98.7

/98.7

/98.7

/98.7

/98.7
path
1
2
3
4
5

8
9
10
11

No 12

Bridge

1 2 3 4 1 2 3 4
WE4X96_6 ASF

WE5X96_6 ASF

WE4X96_6 ASF
5x0.5mm

5x0.5mm

5x0.5mm

1 2 3 4 1 2 3 4

8 9 10 11 12 1 2 3 4 5

8 1

=E4.CTRL =E6.CTRL
-X96 -X96

209
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.CTRL-X96
=E6.CTRL/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 5 drawing : 063058 E5.CTRL
page : 210
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A Engine control panel 6
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E6.CTRL
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E6.CTRL 1 Title page E6.CTRL 120 SBC 7-2 CAN-DOUT O 0.0 - 0.7
E6.CTRL 2 Index E6.CTRL 121 SBC 7-2 CAN-DOUT O 1.0 - 1.7
E6.CTRL 3 Index E6.CTRL 130 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E6.CTRL 5 Reference E6.CTRL 131 SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
E6.CTRL 7 Earthing E6.CTRL 140 SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
E6.CTRL 18 cutout doors E6.CTRL 150 U/U-converter
E6.CTRL 19 Wire numbers E6.CTRL 152 CAN-COM
E6.CTRL 20 Supply voltage E6.CTRL 153 SBC7-COM
E6.CTRL 21 Battery charger E6.CTRL 160 Voltfree contacts
E6.CTRL 22 Panel lighting heater and ventilation E6.CTRL 170 Interface relays
E6.CTRL 24 Hardware protections E6.CTRL 190 Serial cables
E6.CTRL 26 Emercency stop relays E6.CTRL 191 Partlist
E6.CTRL 27 Engine starting/ignition control E6.CTRL 192 Partlist
E6.CTRL 29 Synchronising breaker control E6.CTRL 193 Partlist
E6.CTRL 33 Woodward 2301A LSM E6.CTRL 194 =E6.CTRL-170K
E6.CTRL 34 Power Organiser E6.CTRL 195 =E6.CTRL-20F8
E6.CTRL 40 Generator voltage regulator E6.CTRL 196 =E6.CTRL-X1
E6.CTRL 45 Electronic governing system E6.CTRL 197 =E6.CTRL-X11
E6.CTRL 98 RS 232/485 network E6.CTRL 198 =E6.CTRL-X40
E6.CTRL 99 CAN-LCD E6.CTRL 199 =E6.CTRL-X41
E6.CTRL 101 SBC 7-2 Controller Module E6.CTRL 200 =E6.CTRL-X42
E6.CTRL 110 SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7 E6.CTRL 201 =E6.CTRL-X44
E6.CTRL 111 SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7 E6.CTRL 202 =E6.CTRL-X50
E6.CTRL 112 SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7 E6.CTRL 203 =E6.CTRL-X60
E6.CTRL 113 SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7 E6.CTRL 204 =E6.CTRL-X61

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
3

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 2
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E6.CTRL 205 =E6.CTRL-X70
E6.CTRL 206 =E6.CTRL-X70
E6.CTRL 207 =E6.CTRL-X71
E6.CTRL 208 =E6.CTRL-X83
E6.CTRL 209 =E6.CTRL-X93
E6.CTRL 210 =E6.CTRL-X96

2
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 3
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 64/230VAC line red


control voltage : 64/230VAC neutral red
control voltage : PE ground green/yellow
control voltage : 64VDC dark blue
control voltage : 7VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E7 mains : L2 black
mains : L3 grey
mains : Neutral light blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

3 7

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
3 7
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 7
0 1 2 3 4 5 6 7 8 9

298.0 600.0 596.0

384.0
207.0

296.0
dimensions hxwxd MCC panel 2100x600x600mm
155.0 63.0
cable entry:
panel cut-out 155.0
paint RAL 7035 x 178mm
y 178mm

protection class IP54 240.0


138.0 138.0
420.0
320.0 356.0

144.0
130.0
panel cut-out for 420.0
4 regdisplay
99U0
500.0
100.0

640.0

705.0
825.0

26S2
296.0 825.0
22mm

1760.0 1674.0

22M4 panel cut-out 1760.0


x 178mm
y 178mm
1850.0
2000.0
1950.0
E#.CTRL
2100.0
E#.CTRL
7
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : cutout doors
19

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 18
0 1 2 3 4 5 6 7 8 9

Wire Numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 t/m 100

101 t/m 150


151 t/m 200

201 t/m 250


251 t/m 300

301 t/m 350


351 t/m 400

401 t/m 450


451 t/m 500

501 t/m 550


551 t/m 600

601 t/m 650


651 t/m 700

701 t/m 750


801 t/m 800

901 t/m 900


951 t/m 900

1001 t/m 9050


1051 t/m 1100

1101 t/m 1150


1151 t/m 1200

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Wire numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 19
0 1 2 3 4 5 6 7 8 9

1 3 5 7 11 1 3 5 7 11 1 N 11
20F2 20F5 20F8
C0.5A 2 4 6 8 14 2 4 6 8 14 2 N. 14
6kA 110.1 C0.5A 110.2 B10A+N 110.3
6kA 6kA
GENERATOR
MEASURING MAINS 630VAC
MEASURING CONTROL
SUPPLY

1.5mm red

1.5mm red
2,5mm black

2,5mm black
2,5mm blue

2,5mm blue

2,5mm blue
1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red

1mm red
2,5mm brn

2,5mm gry

2,5mm brn

2,5mm gry

2,5mm brn

-X1 1 2 3 4 -X1 5 6 7 8
20F8 1 20F8 N
=CAT

=CAT

=E6.MCC
-X2 1 2

L1 L2 L3 N L1 L2 L3 N
E6_1
=.MCC/20.5
E6_2
=.MCC/20.5

12 14 22 24
100VAC / 50Hz 33.0 34.1 100VAC / 50Hz 34.6 34.6 230VAC / 50Hz
from 6300V:100V 11 13 from 6300V:100V 21 23 from MCC 3 4
33.0 33.0 34.6 34.6 21.0 21.0

supply from generator supply from mains 630VAC 630VAC


generator side measuring mains side measuring supply from control
MCC panel supply

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Supply voltage
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 20
0 1 2 3 4 5 6 7 8 9

20.8/3 3/22.0
20.9/4 4/22.0
1.5mm

21U1 surg. L in N
filter L out N

1.5mm
201 202 1.5mm

21T1
230VAC/24VDC L N
25A

BATTERY
CHARGER
24VDC 6mm
203

25A
21V6
60A

- +
6mm
6mm 6mm
204

1 11 1 11 1
21F3 21F5 21F6
B25A 2 14 B25A 2 14 B16A 2
6kA 110.4 6kA 110.5 6kA
6. 5
STARTING PANEL PANEL
SUPPLY SUPPLY 2,5mm
MOTOR
CIRCUIT BATTERIES 24VDC

6mm 205 5
24.0

2.5mm
6mm 6mm

+

21B4

=E6.MCC
7/27.0 -X3 1
E6_5/=.MCC/20.8
2x12V
12Ah
6./27.0 E6_6/=.MCC/20.8
- -X3 2
6mm 6mm 2.5mm
6/24.0
battery Charger engine batteries control MCC
power Supply batteries supply

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Battery charger
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 21
0 1 2 3 4 5 6 7 8 9

21.9/3 3
21.9/4 4

1.5mm 1.5mm 1.5mm

22S3 22S6
1 1

THERMOSTAT THERMOSTAT
VENTILATION HEATER

TC TO
2 2

=.MCC/21.4 =.MCC/21.7
E6.150 E6.151

PL 1 2

22H7
. . .
24 Watt


-H 1 2

22M4 M 22E7
115/90 m/h ~
230V

panel panel Panel


lighting ventilation heater
19W/0,08A 250W/1.2A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Panel lighting heater and ventilation
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 22
0 1 2 3 4 5 6 7 8 9

21.6/5 5/26.0
+24VDC
-X40 1 -X40 3 -X40 5 -X40 11 -X40 13
=CUST
24Z0

=CUST
24Z5

=CUST
24Z6
X. . X. .

.X50 36 .X50 32 .X50 34

A1 A1
HGPS P LOP2 P HJWT3 24K4 24K5
High A2 A2
10mBar

.X50 37 .X50 33 .X50 35 211 212

X. . X. .

-X40 2 -X40 4 -X40 6 -X40 12 -X40 14

-X40 7 -X40 9

=CAT

=CAT
.X . .X .
4
U=55V
I=1mA
213 214

.X . .X .

-X40 8 -X40 10

208 209 210

A1 A1 A1 A1 A1
24K1 24K2 24K3 24K6 24K7
A2 A2 A2 A2 A2
21.9/6 6/26.0
0VDC gas oil jacketwater EK-210 oil spare spare
pressure pressure temperature gas meter level low
high low high pulse detection
OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V

14 14 14 111.1 14 14 14
12 11 12 11 12 11 12 11 111.2 12 11 111.3 12 11 111.4
24 24 24 24
22 21 110.6 22 21 110.7 22 21 110.8 22 21

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Hardware protections
26

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 24
0 1 2 3 4 5 6 7 8 9

24.9/5 5/29.0
+24VDC
11 -X60 5
21
26K8
26K8 26.8
12 14 26Z8
26.8 .X
22 24 22
26K4
26.4
21

224
216 220
22
-X60 1 -X60 3 26K5
26.5
21
Optional .X . .X .
.X
ESPB

.X . .X .
-X60 6
-X60 2 -X60 4

217 221

14 14
1 1.
26K4 26K5
26.4 26.5
26S2 13 13
door 2 2.

228 227 229 230

215 218 222 219 223 225 1mm


red
26P1

A1 T11 T12 T22 T21 T31 T32 13 23

=E6.MCC
-X20 1 -X20 2

E6_16 E6_17
Omron G9S-2002 =.MCC/20.3 =.MCC/20.3

A2 14 24

226 99
A1 A1 99/111.5 A1
26K4 26K5 26K8
A2 A2 A2
24.9/6 6/29.0
0VDC emergency emergency emergency stop emergency
stop relay stop push button to MCC panel stop from
engine
ABB.KC6-31Z-24VDC ABB.KC6-31Z-24VDC OMR.G2R2SN24DC+V

13 14 26.6 13 14 26.7 14
33 34 27.6 33 34 27.8 12 11 26.2
43 44 27.7 43 44 29.2 24
21 22 26.4 21 22 26.4 22 21 26.1

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Emercency stop relays
27

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 26
0 1 2 3 4 5 6 7 8 9

21.3/7 7
+24VDC 11 11 21
27K6 5
27K7 5
27K8 5 120K1 120K2 120K2
120.1 120.2 120.2
27.6 27.7 27.8 12 14 12 14 22 24
1 3 1 3 1 3
2,5mm 2,5mm 2,5mm

231 232 233


WDU 4 WDU 4 WDU 4
-X50 3 -X50 5 -X50 7
7 234 236 238
X50 3 X50 5 X50 7
33 43 33
WDU 10 WDU 4 26K4 26K4 26K5
26.4 34 26.4 44 26.5 34
-X50 1 1 1 1 2,5mm emergency emergency emergency
6. stop stop stop
27.3
=CAT

.X . .X . .X . .X .
Battery set
235 237 239
2 x 12V
170Ah 120mm 27SMS2 27SMS3

27SMS2 27SMS3 27MGV4 27MGV5


120mm
.X . .X . .X .

.X . .X . .X . .X .

27.3
-X50 2 -X50 4 -X50 6 -X50 8
6. 8 8 8
27K6 27K7 27K8
6mm 2,5mm 2,5mm 2,5mm 2,5mm 7 7 7
21.3/6. 6.
0VDC starting starting starting start gas valve 1 gas valve 2 start gas valve 1 gas valve 2
motor motor 1 motor 2 relay 24VDC 24VDC relay 24VDC 24VDC
circuit
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V
CAT Dungs
3 3 3
1 5 27.3 1 5 27.4 1 5 27.5
4 4 4
2 6 2 6 2 6

26
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Engine starting/ignition control
29

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 27
0 1 2 3 4 5 6 7 8 9

26.9/5 5/33.4
+24VDC

11 11
120K3 120K5
120.3 120.5
12 14 12 14
allowed ACB
to open
close

240 242

5 5
35K1 35K2
11 43 29.1 29.2
120K4 26K5 1 3 1 3
120.4 26.5
12 14 44
sync. emergency
pulse stop

1,5mm 1,5mm
WHT WHT
245 244 247 246
241 243
-X60 7 -X60 8 -X60 9 -X60 10

=ABB_A02
X. . X. . X. . X. .

8 8
CLOSE UVT
35K1 35K2
7 7

26.9/6 6/33.4
0VDC ACB ACB ACB ACB
close circuit UVT close UVT

OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V

3 3
1 5 29.4 1 5 29.5
4 4
2 6 2 6

27
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Synchronising breaker control
33

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 29
0 1 2 3 4 5 6 7 8 9

20.2/11 11/34.1
20.2/12 12/34.1
20.2/13 13/34.1
29.9/5 5/34.0
29.9/6 6/34.0
2,5mm

33F4
10A
2,5mm 2,5mm
64VDC SUPPLY 251 RAIL
WOODWARD 2301A 33P4

16 17 15 G WOODWARD 2301A
+ + -

trim in input
13

speed sync.
12
3 +25 81/150.2
2 -26 80/150.1

load sharing &


speed control
11
1

2301A
+23
4mm black -24 4mm black
248 L1
249
4 5 102/34.1
L2
250
6 *) 7 104/34.2
L3
8 9 106/34.2

actuator
+10 20

loadsharing
-11 21

12 22

lines
1,5mm
108/34.7

shield

speed signal
27 2x 0,5mm
shielded
28
br wh 1 2

input
29

Isochr
/droop
-X11 1 2 3 4

120.6/61 14 X41 4 5 6 -X41 7 8 9

=CAT

=CAT
X 1 2 3 4

Idle/
rated
120.7/62 19 X A B X - +
Pickup Actuator
=CAT * Caterpillar delivery

from current load sharing & pickup actuator


transformers speed control

note placed in mcc panel

29
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Woodward 2301A LSM
34

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 33
0 1 2 3 4 5 6 7 8 9

33.9/11 11/40.0 20.5/21 21


33.9/12 12/40.0 =CAT 20.5/22 22
33.9/13 13/40.0 20.5/23 23
20.2/14 14 Connection Connection 20.5/24 24
CAN 1 CAN 2
x + - SBC 7-2 SBC 7-2
IN OUT IN OUT

X41 1 2 3

br wh

34P1

COM 0 RS232
V2.0

VGREF VG1 VG2 VG3 + - + - H L H L VBREF VB1 VB2 VB3


Tacho Pickup CAN1 CAN2
signal
ON
Generator Voltage CAN1 Mains Voltage
Can2
End
Power
ON CAN1
0 1 Run

Low Battery Power Organiser
ON CAN2 CAN1
0 1 Terberg
CAN2
Control Systems CE
125
250
500

X10 X1

Bitrate Address

PT's: 6300/100VAC Generator Current Digtal


Power
Protection Current
Outputs
CT's: 150/5A 0 1 2 3
24VDC
IG11 IG12 IG21 IG22 IG31 IG32 - + IP11 IP12 IP21 IP22 IP31 IP32
1030 eKW
4mm
black
4mm
black
102

104

106
107

107
108
33.8/

33.8/

33.8/

34.6/

34.2/

33.1/
33.5/5 5/45.0
+24VDC
33.5/6 6/45.0
0VDC
current transformers pickup

33
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Power Organiser
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 34
0 1 2 3 4 5 6 7 8 9

34.2/11 11
34.2/12 12
34.2/13 13

* CATERPILLAR DELIVERY

40U2
E6 E6 E7
VOLTAGE
REGULATOR Kato
)*
VR KCR-760
R1 R2
F- F+ P1 P2 CT CT5 + -

254 255 256 257 258 259

note placed in mcc panel

2,5mm
black
71/150.5
RAIL RAIL RAIL
70/150.4
X44 1 2 X44 3 4 X44 5 6
=CAT

F 1 2 PM 1 4 CB 1 2

Generator terminal rail

field input parallel voltage


power power compensation adjust

34
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Generator voltage regulator
45

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 40
0 1 2 3 4 5 6 7 8 9

34.9/5 5/98.0
+24V-dc

A1 A1 A1
45K2 45K5 45K6
A2 A2 A2

12 14 11 11
120K8 121K1 121K2
120.8 121.1 121.2
11 12 14 12 14
6
45.3

260 261 262 263 264 265

X42 1 X42 2 X42 3 X42 4 X42 5 X42 6 X42 7 8 9

.X . .X . .X . .X . .X . .X . .X . .X . .X .

45P1

h F L J C D A+ B- T d G K

CDL + CDL -
EIS module

45.3
6
34.9/6 6/98.0
0V-dc EIS EIS EIS EIS EIS EIS EIS spare
reset shutdown ignition alter warning shutdown DDT
native lamp lamp connector
timing driver driver
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 111.6 12 11 111.7 12 11

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Electronic governing system
98

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 45
0 1 2 3 4 5 6 7 8 9
+24VDC
45.9/5 5/99.0
45.9/6 6/99.0
0VDC

=E5.CTRL

=E#.CTRL
X96 8 -X96 1 green
RS485 BUS green -X96 8 X96 1

X96 9 -X96 2 yellow yellow -X96 9 X96 2

X96 10 -X96 3 white white -X96 10 X96 3

X96 11 -X96 4 brown brown -X96 11 X96 4

X96 12 -X96 5 -X96 12 X96 5

Screened Screened
4x0,14 4x0,14

98U5

0
1
RS485
RxA RxB TxA TxB SH
RTS
End of
RS485 + - TxD RxD SG RTS line
NETWORK RS232
ENGINE

brown

blue
red

yel
Screened
4x0,14

101U0
101.0
2 3 5 7
2= TxD
SBC RS232 3= RxD
5= SG
Serial COM 1 7= RTS

SER.1
101.2

RS485 RS232 RS485


to E5.CTRL from engine to E#.CTRL
SBC 7-2

45
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : RS 232/485 network
99

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 98
0 1 2 3 4 5 6 7 8 9

99U7
Display 4 x 20

99U0

Address Display
I 0 3 CAN1
Power
Run
CAN_LCD4

Terberg
CE O

CAN1
Control Systems I
CAN2
O
0 5 CAN2 contrast

end
125
250
500
x10 x1
Bitrate Address
COM0 - RS232
Font panel Digtal Digtal
Service
Power CAN1 CAN2 Inputs Outputs
24VDC 0 1 2 3 4 5 0 1 2 3
1 - + H L H L

IN IN

Connection Connection
CAN 1 CAN 2
SBC 7-2 SBC 7-2

98.9/5 5/101.0
+24VDC
98.9/6 6/101.0
0VDC

98
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-LCD
101

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 99
0 1 2 3 4 5 6 7 8 9

99.9/5 5/110.0
+24VDC

=E5.CTRL

=E#.CTRL
E6_93_1 /=E5.CTRL/101.9

E6_93_2 /=E5.CTRL/101.9
=E6.MCC

E6_91_1/=.MCC/110.1
E6_91_2/=.MCC/110.1

E7_93_1

E7_93_2
X93 3 4 X93 1 2

X93 1 2 X93 3 4


L L
101U0 CAN 1 H CAN 2 H
98.6 L L
Connection Connection
SER.1 internal H internal H

brn

wht

brn

wht

brn

wht
+ + H L H L H L


Power On On On
Off Off Off
COM0 COM1 CAN1 CAN2 CAN3
CAN3
Address Bitrate

I I
Run
O O
single board controller

Reset Low Battery Terberg


Control Systems
Enable reset R1
Processor
Download watchdog
R2 v2.4

- - R1 R2

99.9/6 6/110.0
0VDC site scada CAN 1 CAN 2 CAN 3 network CAN 3 network
network network network connection to connection to
engine E5.CTRL engine E#.CTRL

99
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 Controller Module
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 101
0 1 2 3 4 5 6 7 8 9

101.9/5 5/111.0
+24VDC

11 11 11 11 11 21 21 21
20F2 20F5 20F8 21F3 21F5 24K1 24K2 24K3
20.2 20.6 20.9 21.3 21.5 24.1 24.2 24.3
14 14 14 14 14 22 24 22 24 22 24

Connection
CAN 1 SBC 7-2

in out

268 269 270 271 272 273 274 275


110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
end
125
250
500

101.9/6 6/111.0
0VDC CB CB CB starting CB gas oil jacketwater
generator mains 640VAC motor charger pressure pressure temperature
measuring measuring Control circuit control high low high
off/fail supply supply batteries
off/fail off/fail

[429]
[430] [1] [232] [10] [123] [129] [142]

101
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 0.0 - DI 0.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/112.0
+24VDC

14
11 11 11 11 11
24K4 24K5 24K6 24K7 45K2 45K5
24.4 24.5 24.6 24.7 45.2 45.5
12 14 12 14 12 14 12 14 12 14
11

26.5
99

276 277 278 279 99 280 281 282


110U0
110.0 8 9 11 11 12 13 14 15

I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/112.0
0VDC EK-210 Oil level spare spare ESPB EIS EIS spare
gas meter low emergency shutdown warning
pulse LOLS shutdown
local

[64] [125] [0] [0] [115] [143] [144] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 1.0 - DI 1.7
112

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/113.0
+24VDC

112S5 -X60 11 -X60 13 -X60 15 -X60 17 -X60 19 -X60 21


13 23

=E6.MV
X X X X X X
14 24
1 0 2

X X X X X X

-X60 12 -X60 14 -X60 16 -X60 18 -X60 20 -X60 22

Connection
CAN 1 SBC 7-2

in out

283 284 285 286 287 288 289 290


112U0
113.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 2 CAN1
x10 x1
end
125
250
500

111.9/6 6/113.0
0VDC key switch key switch MVCB MVCB MVCB MVCB MVCB spare
selection selection closed open available tripped earthed
up down

[298] [297] [32] [360] [149] [33] [257] [0]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 2.0 - DI 2.7
113

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 112
0 1 2 3 4 5 6 7 8 9

112.9/5 5/120.0
+24VDC
-X60 23 -X60 25 -X60 27 -X60 29 -X60 31 -X60 33 -X60 35 -X60 37

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT

=CAT
.X . .X . .X . .X . .X . .X . .X .
*Note: Bridge if
loadshare lines
connected with
other engines

.X . .X . .X . .X . .X . .X . .X .

-X60 24 -X60 26 -X60 28 -X60 30 -X60 32 -X60 34 -X60 36 -X60 38

291 292 293 294 295 296 297 298


112U0
112.0 8 9 10 11 12 13 14 15

I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7


16 channel
digital input
card

Terberg
Control Systems

112.9/6 6/120.0
0VDC enable load spare spare spare spare spare spare spare
sharing
normal
on internal
pid controls

[20] [0] [0] [0] [0] [0] [0] [0]

112
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 3.0 - DI 3.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 113
0 1 2 3 4 5 6 7 8 9

113.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 + H L

CAN Network
16 channel
digital output
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 1 CAN1
x10 x1
O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7
end
125
250
500

- 0 1 2 3 4 5 6 7

299 300 301 302 303 61 62 304

33.4/61 33.4/62

A1 A1 A1 A1 A1 A1
120K1 120K2 120K3 120K4 120K5 120K8
A2 A2 A2 A2 A2 A2

113.9/6 6/121.0
0VDC start gas sync ACB ACB GOV GOV EIS
relay valve breaker synchronising open isochr/droop idle / rated reset
allowed pulse
to close
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14 14 14 14
12 11 27.6 12 11 27.7 12 11 29.1 12 11 29.1 12 11 29.2 12 11 45.0
24
21 22 27.8
[22]

As Built
[20] [24] [10] [57] [9] [2] [3]
113 121
Terberg Control Systems Revision Date Engineer drawing : HR page header : SBC 7-2 CAN-DOUT O 0.0 - 0.7
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5/130.0
+24VDC

120U0
120.0

16 channel
digital output
card

Terberg
Control Systems

O 1.0 O 1.1 O 2.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7

8 9 10 11 12 13 14 15

305 306 307 140 141 142 143 144

140/170.0 141/170.1

A1 A1 A1
121K1 121K2 121K3
A2 A2 A2

120.9/6 6/130.0
0VDC EIS EIS alarm louver louver spare spare spare
ignition alter native flashlight input output
timing open open
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V

14 14 14
12 11 45.3 12 11 45.4 12 11 160.1

[18] [19] [137] [198] [199] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DOUT O 1.0 - 1.7
130

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 121
0 1 2 3 4 5 6 7 8 9

130P1

130P2

130P3

130P4

130PT5

130PT6

130PT7
7-20mA 7-20mA 7-20mA 7-20mA PT100 PT100 PT100

X X X X X X X X X X X X X X X X X X X X X X X X X X X X

10

11

12

13

14

15

16

17

18

19

20

21
-X70 -X70 -X70 -X70 -X70 -X70 -X70

9
121.9/5 5/130.8 130.5/5 5/131.0
+24VDC
130.0/6 6/130.8 130.5/6 6/131.0

Connection
CAN 1 SBC 7-2
in out

308 6 309 310 6 311 312 6 313 314 6 315 316 317 318 319 320 321 322 323 324 5 6 325

130U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7


8 channel

130U5

130U6

130U7

150U1
analog input
card v2.1 v2.1 v2.1 v2.0
PT100-PB PT100-PB PT100-PB 35VDC-PB
Power -20.. -20.. -20.. 0..35V
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C
Control Systems CAN

+ - + - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
+ -
I
O
0 1 CAN1
x10 x1
end
125
250
500

121.9/6 6/130.1
gas gas spare spare stator stator stator battery
pressure 1 pressure 2 winding L1 winding L2 winding L3 voltage
temp. temp. temp.

[61] [17] [0] [0] [19] [20] [21] [1]

121
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
131

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 130
0 1 2 3 4 5 6 7 8 9

131PT1

131PT2

131PT3

131PT4

131PT5

131PT6

131PT7

131PT8
130.9/5 5/140.0 PT100 PT100 PT100 PT100 PT100
+24VDC

X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45
-X70 -X70 -X70 -X70 -X70 -X70 -X70 -X70

Connection
CAN 1 SBC 7-2
in out

326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349

131U0
+ H L 0+ 0- 0- 1+ 1- 1- 2+ 2- 2- 3+ 3- 3- 4+ 4- 4- 5+ 5- 5- 6+ 6- 6- 7+ 7- 7-

CAN Network AI 1.0 AI 1.1 AI 1.2 AI 1.3 AI 1.4 AI 1.5 AI 1.6 AI 1.7
8 channel
151U1

151U2

151U3

151U4

151U5
analog input
card v2.1 v2.1 v2.1 v2.1 v2.1
PT100-PB PT100-PB PT100-PB PT100-PB PT100-PB
Power -20.. -20.. -20.. -20.. -20..
mA mA mA mA mA mA mA mA
Terberg Run +150C +150C +150C +150C +150C
Control Systems CAN

+ - + - + -
V V V V V V V V
BITRATE
Address PB PB PB PB PB PB PB PB
I
O
0 2 CAN1
x10 x1
end
125
250
500

130.9/6 6/140.0
bearing bearing air inlet spare spare spare spare spare
temperature temperature temperature
driven end non driven end

[77] [78] [23] [0] [0] [0] [0] [0]

130
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : SBC 7-2 CAN-AIN8 AI 0.0 - AI 0.7
140

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 131
0 1 2 3 4 5 6 7 8 9

131.0/5 5/150.0
+24VDC
Connection
CAN 1 SBC 7-2

in out

140U0
+ H L

CAN Network
4 channel
analog output
card
Power
Terberg Run mA mA mA mA
Control Systems CAN

BITRATE
Address V V V V
I
O
0 1 CAN1
x10 x1
AO 0.0 AO 0.1 AO 0.2 AO 0.3
end
125
250
500

- 0+ 0- 1+ 1- 2+ 2- 3+ 3-

72 73 74 75 350 351 352 353

-X71 1 2

=CAT
72 73 74 75 -X . .
150.2 150.1 150.5 150.4

131.0/6 6/150.0
0VDC
speed voltage spare spare
adjust adjust

[122] [121] [0] [0]

131
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN- AOUT4 AO 0.0 - 0.3
150

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 140
0 1 2 3 4 5 6 7 8 9

140.9/5 5/152.0
+24VDC

40.6 40.6
33.5 33.5
80 81
70 71


150U0 150U3
+ G - + + G - +

AOUT AOUT

Terberg Terberg
V1.1 V1.1

ON U/U-CONV
-1V..+1V
ON
-1V..+1V
U/U-CONV
-5V..+5V -5V..+5V
-10V..+10V -10V..+10V
0V..10V 0V..10V

0..+10V 0..+10V
AIN AIN
- - + - - +

73 72 75 74
140.2 140.2
140.4 140.4

140.9/6 6/152.0
0VDC speed voltage
adjust adjust

140
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : U/U-converter
152

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 150
0 1 2 3 4 5 6 7 8 9

150.9/5 5/153.0
+24VDC Connection
CAN 2 SBC 7-2
in out ser.PYRO
152.3

RS 485 Serial cable



CAN-COM <-> PYROMETER
152U1
+ G H L H L

V1.0 CAN Network SUB 9-D FEMALE


CAT PYROMETER Eprom 2 3 6 7
COMM.LINK
on off CAT Pyrometer
V 1.0 SH

CAN-COM
J103

brown

green
BITRATE on PB

blue
red
485/
I 422
O ADDRESS =6 off V1.0
12VDC
I J102
O -X83 1 2 3

=CAT
X. 69 70 66
- J101

ser.PYRO
152.5
69 - RS485A
70 - RS485B
66 - SH

150.9/6 6/153.0
0VDC CAN-COM CAT pyrometer
PB RS 485/422
CAT pyrometer

150
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : CAN-COM
153

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 152
0 1 2 3 4 5 6 7 8 9

152.9/5 5/160.0
+24VDC

153U0 Connection
CAN 2 SBC 7
in out

CCM
COMM. LINK

+ + H L

CAN Network

153.1
on off
ser.CCM
enable reset

SBC 7-2-COM
download

V 2.4 153U5 B+
RUN RS232
25 polig
BITRATE
female *Caterpillar delivery
I CAN 2 I Low Battery CCM
O ADDRESS=4 O + - B-

I 1 2
O Reset 266 267

1mm
- - Serial 0 Serial 1 white
X42 10 11 12

=CAT
.X . .X .

ser.CCM
153.4

for cable detail


refer to
190CAB4-CCM
190.4

152.9/6 6/160.0
0VDC SBC7-COM customer
RS 232 communication
CCM communication module

152
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC7-COM
160

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 153
0 1 2 3 4 5 6 7 8 9

153.9/5 5
+24VDC

11
121K3
121.3
12 14

354

-X61 1

=EXT -X .

160H3

-X .

-X61 2

153.9/6 6/170.0
0VDC alarm
flashlight

153
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Voltfree contacts
170

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 160
0 1 2 3 4 5 6 7 8 9

160.9/6 6
0VDC

121.4/140 121.5/141

A1 A2 A1 A2

A1 A1
170K1 170K2
A2 A2

11 11
170K1 170K2
170.1 170.2
12 14 12 14
112

114

111

212

214

211

170K 170K

louver louver
input output
open open
WEID.MRS24VDC WEID.MRS24VDC

14 14
12 11 170.0 12 11 170.1

160
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Interface relays
190

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 170
0 1 2 3 4 5 6 7 8 9

190CAB4-CCM
190CAB0-MOD 190CAB2-SBC 153.1

RS 232 Serial cable RS 232 Serial cable RS 232 Serial cable


PC <-> Modem PC <-> SBC CAN-COM <-> CCM MODULE

SUB 9-D FEMALE SUB 9-D FEMALE SUB 9-D FEMALE


1 2 3 4 5 6 7 8 9 3 2 5 1 2 3 4 5
COM1 CAN-CCM
SH SH SH

wht

brn

grn

gry

brn

wht

yel

grn
SH SH SH
MOD SER1 CCM
1 2 3 4 5 6 7 8 9 2 3 5 20 2 3 8 7

SUB 9-D FEMALE SUB 9-D FEMALE SUB 25-D FEMALE

SUB9-D RS 232 RS 422/485

1 DCD .

6 RXD R-

7 TXD T-

4 DTR .

5 SG SG/0V

6 DSR R+

7 RTS T+

8 CTS .

170
Terberg Control Systems Revision Date Engineer drawing : HR
9 Ri +12V

ADD Sobolinoe
As Built
page header : Serial cables
191

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 190
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E6.CTRL-. 1 crate LxBxH 127x69x201 inside dimensions 3540000005 =E6.CTRL/18. 15


=E6.CTRL-. 1 pallet LxB 127x69 inside dimensions 3540000105 =E6.CTRL/18. 15
=E6.CTRL-. 1 Plain chassis sp.6000 2000x600 3730063925 =E6.CTRL/18. 15
=E6.CTRL-. 1 Side cover sp.6000 2000x600 3730002243 =E6.CTRL/18. 17
=E6.CTRL-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E6.CTRL/18. 17
=E6.CTRL-. 1 Plinth sp.6000 100x600x600 3730069066 =E6.CTRL/18. 18
=E6.CTRL-. 1 Cable gland plate 2-parts 600x600 3730063196 =E6.CTRL/18. 18
=E6.CTRL-. 1 Drawing holder A4 3730021322 =E6.CTRL/18. 18
=E6.CTRL-. 1 half-cylinder with key 1242E 3730063615 =E6.CTRL/18. 18
=E6.CTRL-20F2 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E6.CTRL/20. 2
=E6.CTRL-20F2 1 slave contact ..NO+NC 0308160000 =E6.CTRL/20. 2
=E6.CTRL-20F5 1 Circuit breaker 4P C0.5A 6kA 3980383700 =E6.CTRL/20. 5
=E6.CTRL-20F5 1 slave contact ..NO+NC 0308160000 =E6.CTRL/20. 5
=E6.CTRL-20F8 1 Circuit breaker 1P+N B10A 6-10kA 0308150007 =E6.CTRL/20. 8
=E6.CTRL-20F8 1 slave contact ..NO+NC 0308160000 =E6.CTRL/20. 8
=E6.CTRL-21B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E6.CTRL/21. 4
=E6.CTRL-21B4 1 Batterybrace 60 3040000104 =E6.CTRL/21. 4
=E6.CTRL-21F3 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E6.CTRL/21. 3
=E6.CTRL-21F3 1 slave contact ..NO+NC 0308160000 =E6.CTRL/21. 3
=E6.CTRL-21F5 1 Circuit breaker 1P B25A 6-10kA 0107580574 =E6.CTRL/21. 5
=E6.CTRL-21F5 1 slave contact ..NO+NC 0308160000 =E6.CTRL/21. 5
=E6.CTRL-21F6 1 Circuit breaker 1P B16A 6-10kA 0901062286 =E6.CTRL/21. 6
=E6.CTRL-21F6 1 slave contact ..NO+NC 0308160000 =E6.CTRL/21. 6
=E6.CTRL-21S6 1 Thermostat 0-60 C NC (heating) 3040009796 =E6.CTRL/22. 6
=E6.CTRL-21T1 1 Batterycharger 24V/25A 3550000004 =E6.CTRL/21. 1
=E6.CTRL-21U1 1 Battery filter 3885300910 =E6.CTRL/21. 1
=E6.CTRL-21V6 1 Diodebox with 2 diode 60A 3930000001 =E6.CTRL/21. 6
=E6.CTRL-22E7 1 Thermistor with ventilation 3730017531 =E6.CTRL/22. 6
=E6.CTRL-22H7 1 panellighting with socket/PE en PL 24W/230V 3730099901 =E6.CTRL/22. 0
=E6.CTRL-22H7 1 connectioncable 3m for panellighting 3730099902 =E6.CTRL/22. 0
=E6.CTRL-22M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E6.CTRL/22. 3
=E6.CTRL-22M4 1 Exhaust filters 204x204mm 3040011703 =E6.CTRL/22. 3
=E6.CTRL-22S3 1 Thermostat 0-60 C No (cooling) 3040009795 =E6.CTRL/22. 3
=E6.CTRL-24K1 1 Relay 24VDC 1NO/1NC 3630002218 =E6.CTRL/24. 1
=E6.CTRL-24K1 1 Relaybase 3630003104 =E6.CTRL/24. 1
=E6.CTRL-24K2 1 Relay 24VDC 1NO/1NC 3630002218 =E6.CTRL/24. 2
=E6.CTRL-24K2 1 Relaybase 3630003104 =E6.CTRL/24. 2
=E6.CTRL-24K3 1 Relay 24VDC 1NO/1NC 3630002218 =E6.CTRL/24. 3
=E6.CTRL-24K3 1 Relaybase 3630003104 =E6.CTRL/24. 3
=E6.CTRL-24K4 1 Solidstate relay 5-24VDC NO/NC 3630002279 =E6.CTRL/24. 4
=E6.CTRL-24K4 1 Relaybase 3630003103 =E6.CTRL/24. 4
=E6.CTRL-24K5 1 Relay 24VDC 3630002198 =E6.CTRL/24. 5
=E6.CTRL-24K5 1 Relaybase 3630003103 =E6.CTRL/24. 5
=E6.CTRL-24K6 1 Relay 24VDC 3630002198 =E6.CTRL/24. 6
=E6.CTRL-24K6 1 Relaybase 3630003103 =E6.CTRL/24. 6
=E6.CTRL-24K7 1 Relay 24VDC 1NO/1NC 3630002218 =E6.CTRL/24. 7
=E6.CTRL-24K7 1 Relaybase 3630003104 =E6.CTRL/24. 7
=E6.CTRL-26K4 1 auxiliary relay 3NO+1NC 0100587287 =E6.CTRL/26. 4
=E6.CTRL-26K5 1 auxiliary relay 3NO+1NC 0100587287 =E6.CTRL/26. 5
=E6.CTRL-26K8

190
1

Terberg Control Systems


Relay 24VDC 1NO/1NC

Revision Date Engineer drawing : HR


3630002218

ADD Sobolinoe
As Built
page header : Partlist
=E6.CTRL/26. 8

192

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 191
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E6.CTRL-26K8 1 Relaybase 3630003104 =E6.CTRL/26. 8


=E6.CTRL-26P1 1 Emergency relay 24VDC 3630002522 =E6.CTRL/26. 1
=E6.CTRL-26S2 1 Emegency stop red 40mm 0901273031 =E6.CTRL/26. 2
=E6.CTRL-26S2 1 Holder for 3 blocks 0901272677 =E6.CTRL/26. 2
=E6.CTRL-26S2 2 1 x NC without holder 0901272674 =E6.CTRL/26. 2
=E6.CTRL-26S2 1 Pushbuttom cover (yellow) 0307213620 =E6.CTRL/26. 2
=E6.CTRL-26S2 1 text UK "Emergency stop" 3330000006 =E6.CTRL/26. 2
=E6.CTRL-27K6 1 Relay 24VDC 1NO/1NC 3630002839 =E6.CTRL/27. 6
=E6.CTRL-27K6 1 Relaybase 3630003129 =E6.CTRL/27. 6
=E6.CTRL-27K7 1 Relay 24VDC 1NO/1NC 3630002839 =E6.CTRL/27. 7
=E6.CTRL-27K7 1 Relaybase 3630003129 =E6.CTRL/27. 7
=E6.CTRL-27K8 1 Relay 24VDC 1NO/1NC 3630002839 =E6.CTRL/27. 8
=E6.CTRL-27K8 1 Relaybase 3630003129 =E6.CTRL/27. 8
=E6.CTRL-34P1 1 Power Organiser version 2.0 3886500920 =E6.CTRL/34. 1
=E6.CTRL-35K1 1 Relay 24VDC 1NO/1NC 3630002839 =E6.CTRL/29. 1
=E6.CTRL-35K1 1 Relaybase 3630003129 =E6.CTRL/29. 1
=E6.CTRL-35K2 1 Relay 24VDC 1NO/1NC 3630002839 =E6.CTRL/29. 2
=E6.CTRL-35K2 1 Relaybase 3630003129 =E6.CTRL/29. 2
=E6.CTRL-45K2 1 Relay 24VDC 3630002198 =E6.CTRL/45. 2
=E6.CTRL-45K2 1 Relaybase 3630003103 =E6.CTRL/45. 2
=E6.CTRL-45K5 1 Relay 24VDC 3630002198 =E6.CTRL/45. 5
=E6.CTRL-45K5 1 Relaybase 3630003103 =E6.CTRL/45. 5
=E6.CTRL-45K6 1 Relay 24VDC 3630002198 =E6.CTRL/45. 6
=E6.CTRL-45K6 1 Relaybase 3630003103 =E6.CTRL/45. 6
=E6.CTRL-98U1 1 Seriele converter 3080000001 =E6.CTRL/98. 1
=E6.CTRL-98U5 1 Seriele converter 3080000001 =E6.CTRL/98. 5
=E6.CTRL-99U0 1 CAN-LCD4 V1.0 3883300910 =E6.CTRL/99. 0
=E6.CTRL-99U7 1 LCD display English - Russian 3600000007 =E6.CTRL/99. 7
=E6.CTRL-99U7 1 mountingplate white led 4 line text display 3040000109 =E6.CTRL/99. 7
=E6.CTRL-101U0 1 Processor SBC7-2 V2.4 3884100924 =E6.CTRL/101. 0
=E6.CTRL-110U0 1 Inputcart 16 3880100920 =E6.CTRL/110. 0
=E6.CTRL-112S5 1 keylock switch 3 pos. 3226125010 =E6.CTRL/112. 2
=E6.CTRL-112S5 1 element for key switch 3226187251 =E6.CTRL/112. 2
=E6.CTRL-112S5 1 keylock front bezel 3226192100 =E6.CTRL/112. 2
=E6.CTRL-112S5 1 front bezel 18mm 3226199320 =E6.CTRL/112. 2
=E6.CTRL-112U0 1 Inputcart 16 3880100920 =E6.CTRL/112. 0
=E6.CTRL-120K1 1 Relay 24VDC 3630002198 =E6.CTRL/120. 1
=E6.CTRL-120K1 1 Relaybase 3630003103 =E6.CTRL/120. 1
=E6.CTRL-120K2 1 Relay 24VDC 3630002198 =E6.CTRL/120. 2
=E6.CTRL-120K2 1 Relaybase 3630003103 =E6.CTRL/120. 2
=E6.CTRL-120K3 1 Relay 24VDC 3630002198 =E6.CTRL/120. 3
=E6.CTRL-120K3 1 Relaybase 3630003103 =E6.CTRL/120. 3
=E6.CTRL-120K4 1 Relay 24VDC 3630002198 =E6.CTRL/120. 4
=E6.CTRL-120K4 1 Relaybase 3630003103 =E6.CTRL/120. 4
=E6.CTRL-120K5 1 Relay 24VDC 3630002198 =E6.CTRL/120. 5
=E6.CTRL-120K5 1 Relaybase 3630003103 =E6.CTRL/120. 5
=E6.CTRL-120K8 1 Relay 24VDC 3630002198 =E6.CTRL/120. 8
=E6.CTRL-120K8 1 Relaybase 3630003103 =E6.CTRL/120. 8
=E6.CTRL-120U0 1 Outputcart 16 3880300920 =E6.CTRL/120. 0
=E6.CTRL-121K1

191
1

Terberg Control Systems


Relay 24VDC

Revision Date Engineer drawing : HR


3630002198

ADD Sobolinoe
As Built
page header : Partlist
=E6.CTRL/121. 1

193

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 192
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E6.CTRL-121K1 1 Relaybase 3630003103 =E6.CTRL/121. 1


=E6.CTRL-121K2 1 Relay 24VDC 3630002198 =E6.CTRL/121. 2
=E6.CTRL-121K2 1 Relaybase 3630003103 =E6.CTRL/121. 2
=E6.CTRL-121K3 1 Relay 24VDC 3630002198 =E6.CTRL/121. 3
=E6.CTRL-121K3 1 Relaybase 3630003103 =E6.CTRL/121. 3
=E6.CTRL-130U0 1 Analog in 8 3880200920 =E6.CTRL/130. 0
=E6.CTRL-130U0-130U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E6.CTRL/130. 5
=E6.CTRL-130U0-130U6 1 Pickyback for PT100 (-20..+150) 3881100921 =E6.CTRL/130. 6
=E6.CTRL-130U0-130U7 1 Pickyback for PT100 (-20..+150) 3881100921 =E6.CTRL/130. 7
=E6.CTRL-130U0-150U1 1 Pickyback for control voltage 3800000013 =E6.CTRL/130. 8
=E6.CTRL-131U0 1 Analog in 8 3880200920 =E6.CTRL/131. 0
=E6.CTRL-131U0-151U1 1 Pickyback for PT100 (-20..+150) 3881100921 =E6.CTRL/131. 1
=E6.CTRL-131U0-151U2 1 Pickyback for PT100 (-20..+150) 3881100921 =E6.CTRL/131. 2
=E6.CTRL-131U0-151U3 1 Pickyback for PT100 (-20..+150) 3881100921 =E6.CTRL/131. 3
=E6.CTRL-131U0-151U4 1 Pickyback for PT100 (-20..+150) 3881100921 =E6.CTRL/131. 4
=E6.CTRL-131U0-151U5 1 Pickyback for PT100 (-20..+150) 3881100921 =E6.CTRL/131. 5
=E6.CTRL-140U0 1 Analogout 4 3880500920 =E6.CTRL/140. 0
=E6.CTRL-150U0 1 Convertor 3880000025 =E6.CTRL/150. 0
=E6.CTRL-150U3 1 Convertor 3880000025 =E6.CTRL/150. 3
=E6.CTRL-152U1 1 CAN-COM 3880000001 =E6.CTRL/152. 1
=E6.CTRL-152U1 1 RS485/422 (12VDC supply) 3880000018 =E6.CTRL/152. 1
=E6.CTRL-153U0 1 Processor SBC7-2 COM 3884200924 =E6.CTRL/153. 0
=E6.CTRL-170K1 1 Terminal relay 24VDC 0206323364 =E6.CTRL/170. 1
=E6.CTRL-170K2 1 Terminal relay 24VDC 0206323364 =E6.CTRL/170. 2

192
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
194

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 193
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-170K
Circuit description/function

/170.2 louver output open


/170.1 louver input open

/170.0 =

/170.1 =

/170.1 =

/170.2 =

Page
path
111
112
114
211
212
214

No

Bridge

193
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-170K
195

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 194
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-20F8
Circuit description/function

630VAC supply from MCC panel

Page
/20.7

/20.7

path
1
N

No

Bridge

1 2
WE6_X2_1
2x2.5mm

1 2

1 2

=.MCC
-X2

194
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-20F8
196

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 195
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X1
Circuit description/function

supply from generator side

supply from mains side


=

=
Page
/20.0

/20.0

/20.0

/20.1

/20.1

/20.3

/20.3

/20.4

/20.4

path /20.4
1
2
3
4

5
6
7
8

No

Bridge

1 2 3 4 5 1 2 3 4 5
5x

5x
WE6X1_1

WE6X1_5

1 2 3 4 5 1 2 3 4 5

1 2 3 4 4/ 1 2 3 4 8/

=CAT
-CAT

195
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X1
197

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 196
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X11
Circuit description/function

from current transformers

Page
/33.1

/33.1

/33.1

/33.1

path
1
2
3
4

No

Bridge

1 2 3 4
4x
WE6X11_1

1 2 3 4

1 2 3 4

=CAT
-X

196
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X11
198

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 197
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X40
Circuit description/function

jacketwater temperature high

oil level low detection


EK-210 gas meter pulse
gas pressure high

oil pressure low

spare
=

=
Page
/24.1

/24.1

/24.2

/24.2

/24.3

/24.3

/24.4

/24.4

/24.5

/24.5

/24.6

/24.6

/24.7

/24.7
path
1
2
3
4
5
6

7
8
9
10

11
12
13
14
No

Bridge

1 2 3 4 4 6 1 2 1 2 1 2 1 2
WE6X40_11 .. 2x

2x
6x

2x

2x

WE6X40_13
WE6X40_1

WE6X40_7

WE6X40_9

1 2 3 4 4 6 1 2 1 2 1 2 1 2

36 37 32 33 34 35 . . . . . . . .

36 . .

=CUST =CAT =CUST


-.X50 -.X -X.

197
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X40
199

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 198
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X41
Circuit description/function

actuator
pickup

=
Page
/34.4

/34.4

/34.4

/33.6

/33.6

/33.6

/33.7

/33.7

path /33.7
1
2
3

4
5
6
7
8
9

No

Bridge

1 2 3 1 2 3 1 2 3
WE6X41_1 ASF 3x

WE6X41_8 ASF 3x

WE6X41_11 ASF
3x

1 2 3 1 2 3 1 2 3

+ - -/ A B B/ - + +/

+ A

=CAT =CAT
-x -X

198
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X41
200

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 199
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X42
Circuit description/function

/153.4 customer communication module


EIS shutdown lamp driver
EIS alter native timing

EIS warning lamp driver

EIS DDT connector


EIS shutdown

EIS ignition
EIS reset

/153.5 =

/153.5 =
Page
/45.1

/45.2

/45.3

/45.4

/45.5

/45.6

/45.6

/45.6

/45.6

path
1
2
3
4
5
6
7
8
9

10
11
12
No

Bridge

1 2 3 4 5 6 7 8 9 1 2 scr
WE6X42_10 ASF
9x
WE6X42_1

2x

1 2 3 4 5 6 7 8 9 1 2

. . . . . . . . . . .

. .

-.X =CAT
-.X

199
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X42
201

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 200
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X44
Circuit description/function

parallel compensation
field power

input power
=

=
Page
/40.3

/40.3

/40.3

/40.4

/40.4

/40.5

/40.5

path
1
2

3
4

5
6

No

Bridge

1 2 3 4 5 7 8
7x
WE6X44_1

1 2 3 4 5 7 8

1 2 2/ 1 4 1 2

1 1 1

=CAT =CAT =CAT


-F -PM -CB

200
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X44
202

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 201
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X50
Circuit description/function

gas valve 1 24VDC

gas valve 2 24VDC


starting motor 1

start relay
=

=
Page
/27.1

/27.1

/27.1

/27.2

/27.1

/27.3

/27.3

/27.4

/27.4

/27.5

/27.5
path
1
1
1
1
2
3
4
5
6
7

No 8

Bridge

1 2 1 2 3 4 5 6
WE6X50_1

WE6X50_3
6x2.5mm
2x6mm

1 2 1 2 3 4 5 6

. . . . . . . .

=CAT
-.X

201
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X50
203

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 202
202
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
1 /26.2 emergency stop push button

2
2

.
1

2 /26.2 =

3
3

.
WE6X60_1 4x /26.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E6.CTRL-X60

.
4
4

-.X

Terberg Control Systems


.
4 /26.2 =

1
1
5 /26.8 emergency stop from engine

1.3
1.4
2.0
2
2
WE6X60_5 2x 6 /26.8 =

Revision
2

1
1

Date
7 /29.4 ACB close

2
2

.
8 /29.5 =

28.11.2006
06.12.2006
19.12.2006
.
3
3

-X.
.
WE6_X60_7 4x 9 /29.5 ACB UVT

=ABB_A02

HRI
HRI
HRI
4
4

.
10 /29.6 =

Engineer
3

1
1
11 /112.3 MVCB closed

2
2

design
drawing
12 /112.3 =

plot-date
3
3

instruction :
13 /112.4 MVCB open

: HR
: HR
4
4

14 /112.4 =

5
5
4

15 /112.5 MVCB available

: 19.12.2006
6
6

16 /112.5 =

-X
7
7

=.MV
WE6_X60_11 14x 17 /112.6 MVCB tripped

8
8

18 /112.6 =
9
9

19 /112.7 MVCB earthed


10
10
5

20 /112.7 =
21
21

21 /112.8 spare
12
12

22 /112.8 =

23 /113.1 enable load sharing normal on internal

24 /113.1 =
1
1

ADD Sobolinoe
.
6

25 /113.2 spare
2
2

WE6X60_25 /113.2 =
Engine control panel 6
26
2x1mm
1
1

27 /113.3 =
2
2

WE6X60_27 28 /113.3 =
2x1mm
1
1

29 /113.4 =
2
2

WE6X60_29
7

30 /113.4 =
2x1mm
1
1

31 /113.5 =
.
2
2

-.X
.

=CAT

WE6X60_31 32 /113.5 =
2x1mm
1
1

33 /113.6 =
2
2

WE6X60_33 34 /113.6 =
2x1mm
1
1

.
8

35 /113.7 =
drawing : 063058
2
2

page header : =E6.CTRL-X60


.

WE6X60_35 36 /113.7 =
2x1mm
1
1

37 /113.8 =
2
2

WE6X60_37
E6.CTRL

38 /113.8 =
2x1mm
As Built
9

GRP =

page : 203
page's 498
204
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X61
Circuit description/function

/160.1 alarm flashlight

/160.1 =

Page
path
1
2

No

Bridge

1 2
2x
WE6X61_1

1 2

. .

=EXT
-X

203
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X61
205

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 204
204
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

X
1 /130.1

2
2

X
1

2 /130.1 gas pressure 1

WE6X70_1 ASF 6x /130.2 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
3

IJsselstein (the Netherlands)


=E6.CTRL-X70

3
3

Terberg Control Systems


/130.2 =

X/
1
1

X
4 /130.2 =

1.3
1.4
2.0
2
2

X
5 /130.2 gas pressure 2

Revision
WE6X70_4 ASF 6x
2

6 /130.3 =

3
3

Date
/130.3 =

X/
1
1

X
7 /130.3 =

28.11.2006
06.12.2006
19.12.2006
2
2

X
8 /130.3 spare

HRI
HRI
HRI
WE6X70_7 ASF 6x 9 /130.4 =

3
3

Engineer
3

/130.4 =

X/
1
1

X
10 /130.4 =

2
2

design
X

drawing
11 /130.4 =

plot-date
WE6X70_10 ASF

instruction :
12 /130.5 =

: HR
: HR
6x

3
3

/130.5 =

X/
1
1

X
4

13 /130.5 stator winding L1 temp.

: 19.12.2006
2
2

X
14 /130.6 =

3
3

X
WE6X70_13 ASF 15 /130.6 =
6x
/130.6 =

X/
1
1

X 16 /130.6 stator winding L2 temp.

-X
X
2
2

X
5

17 /130.7 =
3
3

WE6X70_16 ASF 18 /130.7 =


6x
/130.7 =
X/
1
1

19 /130.7 stator winding L3 temp.


2
2

20 /130.8 =
3
3

ADD Sobolinoe
X

WE6X70_19 ASF
6

21 /130.8 =
6x
4
4

/130.8 =
Engine control panel 6

X/
1
1

22 /131.1 bearing temperature driven end


2
2

23 /131.2 =
3
3

WE6X70_22 ASF 24 /131.2 =


6x
4
4
7

/131.2 =
X/
1
1

25 /131.2 bearing temperature non driven end


2
2

26 /131.3 =
3
3

WE6X70_25 ASF 27 /131.3 =


6x
4
4

/131.3 =
X/
1
1

X
8

28 /131.3 air inlet temperature


drawing : 063058
2
2

page header : =E6.CTRL-X70


X

29 /131.4 =
3
3

WE6X70_28 ASF 30 /131.4 =


6x
E6.CTRL

/131.4 =
X/
1
1

As Built
X

31 /131.4 spare
2
2
9

WE6X70_31 ASF 32 /131.5 =


GRP =

6x
page : 205
page's 498
206
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X70
Circuit description/function

/131.5 spare

/131.5 =

/131.5 =

/131.6 =

/131.6 =

/131.6 =

/131.6 =

/131.7 =

/131.7 =

/131.7 =

/131.7 =

/131.8 =

/131.8 =

/131.8 =

/131.8 =

/131.9 =

/131.9 =

/131.9 =
Page
path
33

34
35
36

37
38
39

40
41
42

43
44
45

No

Bridge

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
WE6X70_31 ASF

WE6X70_34 ASF

WE6X70_37 ASF

WE6X70_40 ASF

WE6X70_43 ASF
6x

6x

6x

6x

6x

3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

X X/ X X X X/ X X X X/ X X X X/ X X X X/

205
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X70
207

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 206
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X71
Circuit description/function

/140.6 spare

/140.6 =

Page
path
1
2

No

Bridge

1 2
WE6X71_1 ASF 2x

1 2

. .

=CAT
-X

206
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X71
208

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 207
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X83
Circuit description/function

/152.5 CAT pyrometer

/152.5 =

/152.5 =

Page
path
1
2
3

No

Bridge

1 2 3
WE6X83_1 ... 3X

1 2 3

69 70 66

69

=CAT
-X.

207
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X83
209

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 208
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X93
Circuit description/function

/101.7 CAN 3 network connection to engine

/101.9 CAN 3 network connection to engine


/101.8 =

/101.8 =

/101.9 =

/101.9 =

Page
path
1
2

3
4

No

Bridge

1 2 1 2
Unitronics can

Unitronics can
bus 3x0.5mm

bus 3x0.5mm
WE5X93_3

WE6X93_3

1 2 1 2

3 4 4/ 1 2

3 1

=E5.CTRL =E#.CTRL
-X93 -X93

208
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X93
210

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 209
0 1 2 3 4 5 6 7 8 9

=E6.CTRL-X96
Circuit description/function

RS485 to E5.CTRL

RS485 to E#.CTRL
=

=
Page
/98.4

/98.4

/98.4

/98.4

/98.4

/98.7

/98.7

/98.7

/98.7

/98.7
path
1
2
3
4
5

8
9
10
11

No 12

Bridge

1 2 3 4 1 2 3 4
WE5X96_6 ASF

WE5X96_6 ASF
5x0.5mm

WE6X96_6
5x0.5mm

5x0.5mm

1 2 3 4 1 2 3 4

8 9 10 11 12 1 2 3 4 5

8 1

=E5.CTRL =E#.CTRL
-X96 -X96

209
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.CTRL-X96
=E1.MCC/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
Engine control panel 6 drawing : 063058 E6.CTRL
page : 210
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A MCC PANEL ENGINE 1
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E1.MCC
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E1.MCC 1 Title page
E1.MCC 2 Index
E1.MCC 5 Reference
E1.MCC 11 Earthing
E1.MCC 18 Cabinet front view
E1.MCC 19 Used wiring numbers
E1.MCC 20 Supply from mains side
E1.MCC 21 Panel lighting heater and ventilation
E1.MCC 22 Feeder
E1.MCC 23 Auxiliary
E1.MCC 24 Auxiliary
E1.MCC 40 Auxiliary
E1.MCC 41 Auxiliary
E1.MCC 110 SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
E1.MCC 111 SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
E1.MCC 120 SBC 7-2 DREL O 4.0 - 4.7
E1.MCC 121 SBC 7-2 DREL O 5.0 - 5.7
E1.MCC 122 Partlist
E1.MCC 123 Partlist
E1.MCC 124 =E1.MCC-MG
E1.MCC 125 =E1.MCC-MG
E1.MCC 126 =E1.MCC-PS
E1.MCC 127 =E1.MCC-X2
E1.MCC 128 =E1.MCC-X3
E1.MCC 129 =E1.MCC-X20

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 2
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 230/240VAC line red


control voltage : 230/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

2 11

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
2 11
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 11
0 1 2 3 4 5 6 7 8 9
596.0
600.0

387.0
210.0

298.0
300.0

dimensions hxwxd MCC panel 2100x600x600mm 63.0

cable entry: bottom entry


155.0 panel cut-out 155.0
x 178mm
y 178mm
paint RAL 7035
240.0
protection class IP54

1674.0

1763.0 panel cut-out 1763.0


x 178mm
y 178mm
1850.0

1950.0
2000.0
E#.MCC
E#.MCC

As Built
2100.0

11 19
Terberg Control Systems Revision Date Engineer drawing : HR page header : Cabinet front view
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 18
0 1 2 3 4 5 6 7 8 9

wire numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 up to 100

101 up to 150
151 up to 200

201 up to 250
251 up to 300

301 up to 350
351 up to 400

401 up to 450
451 up to 500

501 up to 550
551 up to 600

601 up to 650
651 up to 700

701 up to 750
751 up to 800

801 up to 850
851 up to 900

901 up to 950
951 up to 1000

1001 up to 1050
1051 up to 1100

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Used wiring numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 19
0 1 2 3 4 5 6 7 8 9

L1 125A L4 L1.1/22.0
L2 L5 L2.1/22.0

20X1
L3 L6 L3.1/22.0
N1 N2 N.1/22.0
6mm 5/110.0
distribution board

35mm 1 N 11 6/110.0
20F3
B16A+N 2 N. 14
6kA 110.2
L1 L2 L3 13
N 1.5mm
20S0 230VAC
CONTROL loop
F1 F2 F3 14
125A
110.1 SUPPLY PRI 1/21.0
2/21.0
ISOLATOR
AUXILIARY
SUPPLY 20T3
230VAC/
230VAC
315VA
201
50mm =E1.CTRL -X20 1
35mm 1.5mm 2.5mm

E1_16
=.CTRL/26.6
=CUST

=.CTRL/26.7
E1_17 -X2 1 2 -X3 1 2

=E1.CTRL

=E1.CTRL
20F8 1 20F8 N
L1 L3 -X20 2

E1_5

E1_6
L2 N 202 203
1 3 11 E1_1

=.CTRL/21.6/

=.CTRL/21.6/
=.CTRL/20.7
20F3.1
C2A 2 4 14 E1_2
6kA 110.3 =.CTRL/20.7

230VAC
CONTROL
SUPPLY SEC
3 4
40.0 40.0

CB (125A) 230VAC 230VAC 24VDC


power supply from control to control from control
customer supply panel panel
secondary

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Supply from mains side
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 20
0 1 2 3 4 5 6 7 8 9

20.6/1 1
20.6/2 2

=.CTRL/22.4 =.CTRL/22.7
E1.150 E1.151

1.5mm 1.5mm

-
-H 1 2

L N
L
21M4 M 21E7
110/120 m/h ~ N
230V
PE

panel Panel
ventilation heater
19W/0.08A 250W/1.2A

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Panel lighting heater and ventilation
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 21
0 1 2 3 4 5 6 7 8 9

20.9/L1.1 L1.1/23.0
20.9/L2.1 L2.1/23.0
20.9/L3.1 L3.1/23.0
20.9/N.1 N.1
10mm 6mm
Lapp-therm Lapp-therm

1 3 5 N 11.1 11.2 1 N 11.1 11.2


22F1 22F3
B32A+N 2 4 6 N. 14.1 14.2 B16A+N 2 N. 14.1 14.2
6kA 110.4 40.1 6kA 110.5 40.2

JACKET WATER SPACE


HEATER HEATER
6mm 2.5mm

1 3 5 1 3 5
40K1 N 40K2
40.1 2 4 6 40.2 2 4 6
A26 A9
=CAT

=CAT

L1 L2 L3 N L1 N

jacket water space heater


heater

32A 16A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Feeder
23

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 22
0 1 2 3 4 5 6 7 8 9

22.9/L1.1 L1.1/24.0
22.9/L2.1 L2.1/24.0
22.9/L3.1 L3.1/24.0
10mm 10mm 10mm 10mm
Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

23F1 34 44 23F3 34 44 23F5 34 44 23F7 34 44


MS116 110.6 40.3 MS116 110.7 40.4 MS116 110.8 40.5 MS116 111.1 40.6
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

SPACE SPACE RADIATOR RADIATOR


COOLER 1 COOLER 2 FAN 1 FAN 2

1 3 5 1 3 5 1 3 5 1 3 5
40K3 40K4 40K5 40K6
40.3 2 4 6 40.4 2 4 6 40.5 2 4 6 40.6 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

23M1 M 23M3 M 23M5 M 23M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

space space radiator radiator


cooler 1 cooler 2 fan 1 fan 2

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 23
0 1 2 3 4 5 6 7 8 9

23.9/L1.1 L1.1
23.9/L2.1 L2.1
23.9/L3.1 L3.1

10mm 10mm 10mm 10mm


Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

24F1 34 44 24F3 34 44 24F5 34 44 24F7 34 44


MS116 111.2 40.7 MS116 111.3 40.8 MS116 111.4 41.1 MS116 111.5 41.2
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

RADIATOR RADIATOR RADIATOR RADIATOR


FAN 3 FAN 4 FAN 5 FAN 6

1 3 5 1 3 5 1 3 5 1 3 5
40K7 40K8 41K1 41K2
40.7 2 4 6 40.8 2 4 6 41.1 2 4 6 41.2 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

24M1 M 24M3 M 24M5 M 24M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

radiator radiator radiator radiator


fan 3 fan 4 fan 5 fan 6

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

23
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 24
0 1 2 3 4 5 6 7 8 9

20.3/3 3/41.0
L-230V-ac

C C C C C C C C
120U0-K0 120U0-K1 120U0-K2 120U0-K3 120U0-K4 120U0-K5 120U0-K6 120U0-K7
120.1 0 120.2 1 120.3 2 120.4 3 120.5 4 120.6 5 120.7 6 120.8 7

206 208 210 212 214 216 218 220

11.2 11.2 43 43 43 43 43 43
22F1 22F3 23F1 23F3 23F5 23F7 24F1 24F3
22.2 14.2 22.5 14.2 23.2 44 23.4 44 23.6 44 23.8 44 24.2 44 24.4 44

207 209 211 213 215 217 219 221

A1 A1 A1 A1 A1 A1 A1 A1
40K1 40K2 40K3 40K4 40K5 40K6 40K7 40K8
A2 A2 A2 A2 A2 A2 A2 A2

20.3/4 4/41.0
N-230V-ac jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater
A26-30-10 230 A9-30-10 230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230

1 2 22.1 1 2 22.4 1 2 23.1 1 2 23.3 1 2 23.5 1 2 23.7 1 2 24.1 1 2 24.3


3 4 22.1 3 4 22.4 3 4 23.1 3 4 23.3 3 4 23.5 3 4 23.7 3 4 24.1 3 4 24.3
5 6 22.1 5 6 22.4 5 6 23.1 5 6 23.3 5 6 23.5 5 6 23.7 5 6 24.1 5 6 24.3
14 13 110.4 14 13 110.5 14 13 110.6 14 13 110.7 14 13 110.8 14 13 111.1 14 13 111.2 14 13 111.3

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
41

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 40
0 1 2 3 4 5 6 7 8 9

40.9/3 3
L-230V-ac

C C C C
120U0-K8 120U0-K9 120U0-K10 120U0-K11
121.1 8 121.2 9 121.3 10 121.4 11

222 224

43 43
24F5 24F7
24.6 44 24.8 44

223 225

A1 A1
41K1 41K2
A2 A2

40.9/4 4
N-230V-ac radiator radiator spare spare
fan 5 fan 6

A12-30-10-230 A12-30-10-230

1 2 24.5 1 2 24.7
3 4 24.5 3 4 24.7
5 6 24.5 5 6 24.7
14 13 111.4 14 13 111.5

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Auxiliary
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 41
0 1 2 3 4 5 6 7 8 9

20.9/5 5/111.0
+24VDC =E1.CTRL
13 11 11 11.1 11.1 33 33 33
20F3 20F3.1 22F1 22F3 23F1 23F3 23F5
20S0
E1_91_1 /=.CTRL/101.4

E1_91_2 /=.CTRL/101.5
14 20.4 14 20.3 14 22.2 14.2 22.4 14.1 23.2 34 23.4 34 23.6 34
20.1

229 231 233 235 237

13 13 13 13 13
40K1 40K2 40K3 40K4 40K5
40.1 14 40.2 14 40.3 14 40.4 14 40.5 14

Connection
CAN 1
SBC 7-2
OUT

226 227 228 230 232 234 236 238

110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 4.0 I 4.1 I 4.2 I 4.3 I 4.4 I 4.5 I 4.6 I 4.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 3 CAN1
x10 x1
end
125
250
500

- -

20.9/6 6/111.0
0VDC CAN 1 isolator 240VAC MCC 240VAC MCC jacket space space space radiator
network from auxiliary supply prim supply sec water heater cooler 1 cooler 2 fan 1
E1.CTRL supply off/failed off/failed heater

[7] [29] [378] [89] [90] [91] [92] [93]

41
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/120.0
+24VDC

33 33 33 33 33
23F7 24F1 24F3 24F5 24F7
23.8 34 24.2 34 24.4 34 24.6 34 24.8 34

239 241 243 245 247

13 13 13 13 13
40K6 40K7 40K8 41K1 41K2
40.6 14 40.7 14 40.8 14 41.1 14 41.2 14

240 242 244 246 248 249 250 251

110U0
110.0 8 9 11 11 12 13 14 15

I 5.0 I 5.1 I 5.2 I 5.3 I 5.4 I 5.5 I 5.6 I 5.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/120.0
0VDC radiator radiator radiator radiator radiator spare spare spare
fan 2 fan 3 fan 4 fan 5 fan 6

[94] [95] [96] [97] [98] [0] [0] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 H L
+

ON Power
0 3 Run

End
125
250
500
X10 X1
CAN-DREL16 Can
Bitrate Address
Digitale
output module

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
K0 K1 K2 K3 K4 K5 K6 K7
0 1 2 3 4 5 6 7

C 0 1 2 3 C 4 5 6 7
-

111.9/6 6/121.0
0VDC jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater

0 C 40.1 1 C 40.2 2 C 40.3 3 C 40.4 4 C 40.5 5 C 40.6 6 C 40.7 7 C 40.8

[34] [35] [36] [37] [38] [39] [40] [41]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 4.0 - 4.7
121

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5
+24VDC

120U0
120.0

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 3.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

120.9/6 6
0VDC radiator radiator spare spare spare spare spare spare
fan 5 fan 6

8 C 41.1 9 C 41.2 10 C 41.3 11 C 41.4

[42] [43] [0] [0] [0] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 5.0 - 5.7
122

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 121
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E1.MCC-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E1.MCC/18. 6


=E1.MCC-. 1 Plain chassis sp.6000 2000x600 3730063925 =E1.MCC/18. 6
=E1.MCC-. 1 Plinth sp.6000 100x600x600 3730069066 =E1.MCC/18. 7
=E1.MCC-. 1 Cable gland plate 2-parts 600x600 3730063196 =E1.MCC/18. 7
=E1.MCC-. 1 Drawing holder A4 3730021322 =E1.MCC/18. 7
=E1.MCC-. 1 half-cylinder with key 1242E 3730063615 =E1.MCC/18. 7
=E1.MCC-20F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E1.MCC/20. 3
=E1.MCC-20F3 1 slave contact ..NO+NC 0308160000 =E1.MCC/20. 3
=E1.MCC-20F3.1 1 Circuit breaker 2P C2A 6-10kA 0107581499 =E1.MCC/20. 3
=E1.MCC-20F3.1 1 slave contact ..NO+NC 0308160000 =E1.MCC/20. 3
=E1.MCC-20S0 1 Switch OT 125E3 3p 0306510132 =E1.MCC/20. 0
=E1.MCC-20S0 1 1xNO + 1xNC 0102443497 =E1.MCC/20. 0
=E1.MCC-20S0 2 Cover for ABB OT 100..125E3 switch 3p 0202530466 =E1.MCC/20. 0
=E1.MCC-20T3 1 Supply 230V-230V 315VA 3210000024 =E1.MCC/20. 3
=E1.MCC-20X1 1 TD 100/125A AL 3320563830 =E1.MCC/20. 1
=E1.MCC-21E7 1 Thermistor with ventilation 3730017531 =E1.MCC/21. 7
=E1.MCC-21M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E1.MCC/21. 4
=E1.MCC-21M4 1 Exhaust filters 204x204mm 3040011703 =E1.MCC/21. 4
=E1.MCC-22F1 1 Circuit breaker 3P+N B32A 6-10kA 0107583032 =E1.MCC/22. 1
=E1.MCC-22F1 2 slave contact ..NO+NC 0308160000 =E1.MCC/22. 1
=E1.MCC-22F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E1.MCC/22. 4
=E1.MCC-22F3 2 slave contact ..NO+NC 0308160000 =E1.MCC/22. 4
=E1.MCC-23F1 1 Motor starter 10-16 50kA 0102288751 =E1.MCC/23. 1
=E1.MCC-23F1 1 slave contact 2x NO 0102288835 =E1.MCC/23. 1
=E1.MCC-23F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E1.MCC/23. 1
=E1.MCC-23F3 1 Motor starter 10-16 50kA 0102288751 =E1.MCC/23. 3
=E1.MCC-23F3 1 slave contact 2x NO 0102288835 =E1.MCC/23. 3
=E1.MCC-23F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E1.MCC/23. 3
=E1.MCC-23F5 1 Motor starter 10-16 50kA 0102288751 =E1.MCC/23. 5
=E1.MCC-23F5 1 slave contact 2x NO 0102288835 =E1.MCC/23. 5
=E1.MCC-23F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E1.MCC/23. 5
=E1.MCC-23F7 1 Motor starter 10-16 50kA 0102288751 =E1.MCC/23. 7
=E1.MCC-23F7 1 slave contact 2x NO 0102288835 =E1.MCC/23. 7
=E1.MCC-23F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E1.MCC/23. 7
=E1.MCC-24F1 1 Motor starter 10-16 50kA 0102288751 =E1.MCC/24. 1
=E1.MCC-24F1 1 slave contact 2x NO 0102288835 =E1.MCC/24. 1
=E1.MCC-24F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E1.MCC/24. 1
=E1.MCC-24F3 1 Motor starter 10-16 50kA 0102288751 =E1.MCC/24. 3
=E1.MCC-24F3 1 slave contact 2x NO 0102288835 =E1.MCC/24. 3
=E1.MCC-24F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E1.MCC/24. 3
=E1.MCC-24F5 1 Motor starter 10-16 50kA 0102288751 =E1.MCC/24. 5
=E1.MCC-24F5 1 slave contact 2x NO 0102288835 =E1.MCC/24. 5
=E1.MCC-24F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E1.MCC/24. 5
=E1.MCC-24F7 1 Motor starter 10-16 50kA 0102288751 =E1.MCC/24. 7
=E1.MCC-24F7 1 slave contact 2x NO 0102288835 =E1.MCC/24. 7
=E1.MCC-24F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E1.MCC/24. 7
=E1.MCC-40K1 1 magnetic switch 11kW / AC (1x NO) 3P 0101523356 =E1.MCC/40. 1
=E1.MCC-40K2 1 magnetic switch 4kW / AC (1x NO) 3P 0101523075 =E1.MCC/40. 2
=E1.MCC-40K3 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E1.MCC/40. 3
=E1.MCC-40K4

121
1

Terberg Control Systems


magnetic switch 5,5kW / AC (1x NO) 3P

Revision Date Engineer drawing : HR


0101523141

ADD Sobolinoe
As Built
page header : Partlist
=E1.MCC/40. 4

123

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 122
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E1.MCC-40K5 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E1.MCC/40. 5


=E1.MCC-40K6 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E1.MCC/40. 6
=E1.MCC-40K7 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E1.MCC/40. 7
=E1.MCC-40K8 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E1.MCC/40. 8
=E1.MCC-41K1 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E1.MCC/41. 1
=E1.MCC-41K2 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E1.MCC/41. 2
=E1.MCC-110U0 1 Inputcart 16 3880100920 =E1.MCC/110. 0
=E1.MCC-120U0 1 Outputcart drel 16 3880400920 =E1.MCC/120. 0

122
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
124

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 123
123
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
40K1-2 /22.1 jacket water heater

2
2

.
1

40K1-4 /22.1 32A


=E1.MCC-MG

3
3

.
/22.1 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
40K1-6

IJsselstein (the Netherlands)


WE1_40K1 5x

3
3

Terberg Control Systems


.
40K1-N /22.2 =

.
PE
PE

-X.
=CAT
/22.2 =

1.3
1.4
2.0
./
1
1

.
40K2-4 /22.4 space heater

Revision
2
2

.
2

40K2-6 /22.4 16A


WE1_40K2 3x

PE
PE

Date
40K2- /22.4 =

./

28.11.2006
06.12.2006
19.12.2006
1
1

U
40K3-2 /23.1 space cooler 1

U
2

HRI
HRI
HRI
U
2
2

V
/23.1 5.5kW / 11.5A

3
40K3-4

M
V
4
V
3
3

Engineer
~
W
WE1_40K3 4x
3

/23.1 =

-23M1
40K3-6

W
6
W
PE
PE

PE
/23.2 =

PE

design
drawing

plot-date
1
1

instruction :
40K4-2 /23.3 space cooler 2

: HR
: HR
U
2
U
2
2

V
/23.3 5.5kW / 11.5A

3
40K4-4

M
V
4
V
3
3

~
W
WE1_40K4 4x
4

/23.3 =

-23M3
40K4-6

: 19.12.2006
W
6
W
PE
PE

PE
/23.4 =

PE

1
1

U
40K5-2 /23.5 radiator fan 1

U
2
U
2
2

V /23.5 5.5kW / 11.5A

3
40K5-4

M
V
4
V
3
3

~
W

WE1_40K5 4x
5

/23.5 =

-23M5
40K5-6
W
6
W
PE
PE

PE
/23.6 =
PE


1
1

40K6-2 /23.7 radiator fan 2


U
2
U
2
2

/23.7 5.5kW / 11.5A


3

40K6-4
M
V
4
V
3
3

ADD Sobolinoe
~
W

WE1_40K6 4x
6

/23.7 =
-23M7

40K6-6

MCC PANEL ENGINE 1


W
6
W
PE
PE

PE

/23.8 =
PE


1
1

40K7-2 /24.1 radiator fan 3


U
2
U
2
2

/24.1 5.5kW / 11.5A


3

40K7-4
M
V
4
V
3
3

~
W

WE1_40K7 4x
7

/24.1 =
-24M1

40K7-6
W
6
W
PE
PE

PE

/24.2 =
PE


1
1

40K8-2 /24.3 radiator fan 4


U
2
U
2
2

/24.3 5.5kW / 11.5A


3

40K8-4
M
V
4
V
3
3

~
W

WE1_40K8 4x
8

/24.3 =
-24M3

40K8-6
drawing : 063058
page header : =E1.MCC-MG
W
6
W
PE
PE

PE

/24.4 =
PE


E1.MCC
As Built
9

GRP =

page : 124
page's 498
125
0 1 2 3 4 5 6 7 8 9

=E1.MCC-MG
Circuit description/function

radiator fan 5

radiator fan 6
5.5kW / 11.5A

5.5kW / 11.5A
=

=
Page
/24.5

/24.5

/24.5

/24.6

/24.7

/24.7

/24.7

/24.8

path
41K1-2
41K1-4
41K1-6

41K2-2
41K2-4
41K2-6

No

Bridge

1 2 3 PE 1 2 3 PE
4x

4x
WE1_41K1

WE1_41K2

1 2 3 PE 1 2 3 PE

U V W PE U V W PE
U V W U V W

2 4 6 2 4 6
U V W U V W

M M
3 ~ 3 ~

As Built
PE PE
-24M5 -24M7
124 126
Terberg Control Systems Revision Date Engineer drawing : HR page header : =E1.MCC-MG
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 125
0 1 2 3 4 5 6 7 8 9

=E1.MCC-PS
Circuit description/function

power supply from customer


CB (125A)

Page
/20.0

/20.1

/20.1

/20.1

/20.1

path
20S0-L1
20S0-L2
20S0-L3
20S0-NN

No

Bridge

1 2 3 4 5
WE1_20S0
5x35mm

1 2 3 4 5

L1 L2 L3 N N/

L1

=CUST
-X.

125
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.MCC-PS
127

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 126
0 1 2 3 4 5 6 7 8 9

=E1.MCC-X2
Circuit description/function

230VAC to control panel

Page
/20.5

/20.5

path
1
2

No

Bridge

1 2
WE1_X2_1
2x2.5mm

1 2

1 N

=.CTRL
-20F8

126
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.MCC-X2
128

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 127
0 1 2 3 4 5 6 7 8 9

=E1.MCC-X3
Circuit description/function

24VDC from control panel

Page
/20.8

/20.8

path
1
2

No

Bridge

1 2
2x
WE1_X3_1

1 2

1 2

-X3

127
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.MCC-X3
129

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 128
0 1 2 3 4 5 6 7 8 9

=E1.MCC-X20
Circuit description/function

230VAC control supply secondary

Page
/20.3

/20.3

path
1

No

Bridge

1 2
2x
WE1_X20_1

1 2

13 13

13 13

=.CTRL =.CTRL
-26K4 -26K5

128
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E1.MCC-X20
=E2.MCC/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 1 drawing : 063058 E1.MCC
page : 129
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A MCC PANEL ENGINE 2
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E2.MCC
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E2.MCC 1 Title page
E2.MCC 2 Index
E2.MCC 5 Reference
E2.MCC 11 Earthing
E2.MCC 18 Cabinet front view
E2.MCC 19 Used wiring numbers
E2.MCC 20 Supply from mains side
E2.MCC 21 Panel lighting heater and ventilation
E2.MCC 22 Feeder
E2.MCC 23 Auxiliary
E2.MCC 24 Auxiliary
E2.MCC 40 Auxiliary
E2.MCC 41 Auxiliary
E2.MCC 110 SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
E2.MCC 111 SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
E2.MCC 120 SBC 7-2 DREL O 4.0 - 4.7
E2.MCC 121 SBC 7-2 DREL O 5.0 - 5.7
E2.MCC 122 Partlist
E2.MCC 123 Partlist
E2.MCC 124 =E2.MCC-MG
E2.MCC 125 =E2.MCC-MG
E2.MCC 126 =E2.MCC-PS
E2.MCC 127 =E2.MCC-X2
E2.MCC 128 =E2.MCC-X3
E2.MCC 129 =E2.MCC-X20

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 2
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 230/240VAC line red


control voltage : 230/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

2 11

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
2 11
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 11
0 1 2 3 4 5 6 7 8 9
596.0
600.0

387.0
210.0

298.0
300.0

dimensions hxwxd MCC panel 2100x600x600mm 63.0

cable entry: bottom entry


155.0 panel cut-out 155.0
x 178mm
y 178mm
paint RAL 7035
240.0
protection class IP54

1674.0

1763.0 panel cut-out 1763.0


x 178mm
y 178mm
1850.0

1950.0
2000.0
E#.MCC
E#.MCC

As Built
2100.0

11 19
Terberg Control Systems Revision Date Engineer drawing : HR page header : Cabinet front view
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 18
0 1 2 3 4 5 6 7 8 9

wire numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 up to 100

101 up to 150
151 up to 200

201 up to 250
251 up to 300

301 up to 350
351 up to 400

401 up to 450
451 up to 500

501 up to 550
551 up to 600

601 up to 650
651 up to 700

701 up to 750
751 up to 800

801 up to 850
851 up to 900

901 up to 950
951 up to 1000

1001 up to 1050
1051 up to 1100

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Used wiring numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 19
0 1 2 3 4 5 6 7 8 9

L1 125A L4 L1.1/22.0
L2 L5 L2.1/22.0

20X1
L3 L6 L3.1/22.0
N1 N2 N.1/22.0
6mm 5/110.0
distribution board

35mm 1 N 11 6/110.0
20F3
B16A+N 2 N. 14
6kA 110.2
L1 L2 L3 13
N 1.5mm
20S0 230VAC
CONTROL loop
F1 F2 F3 14
125A
110.1 SUPPLY PRI 1/21.0
2/21.0
ISOLATOR
AUXILIARY
SUPPLY 20T3
230VAC/
230VAC
315VA
201
50mm =E2.CTRL -X20 1
35mm 1.5mm 2.5mm

E2_16
=.CTRL/26.6
=CUST

=.CTRL/26.7
E2_17 -X2 1 2 -X3 1 2

=E2.CTRL

=E2.CTRL
20F8 1 20F8 N
L1 L3 -X20 2

E2_5

E2_6
L2 N 202 203
1 3 11 E2_1

=.CTRL/21.6/

=.CTRL/21.6/
=.CTRL/20.7
20F3.1
C2A 2 4 14 E2_2
6kA 110.3 =.CTRL/20.7

230VAC
CONTROL
SUPPLY SEC
3 4
40.0 40.0

CB (125A) 230VAC 230VAC 24VDC


power supply from control to control from control
customer supply panel panel
secondary

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Supply from mains side
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 20
0 1 2 3 4 5 6 7 8 9

20.6/1 1
20.6/2 2

=.CTRL/22.4 =.CTRL/22.7
E2.150 E2.151

1.5mm 1.5mm

-
-H 1 2

L N
L
21M4 M 21E7
110/120 m/h ~ N
230V
PE

panel Panel
ventilation heater
19W/0.08A 250W/1.2A

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Panel lighting heater and ventilation
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 21
0 1 2 3 4 5 6 7 8 9

20.9/L1.1 L1.1/23.0
20.9/L2.1 L2.1/23.0
20.9/L3.1 L3.1/23.0
20.9/N.1 N.1
10mm 6mm
Lapp-therm Lapp-therm

1 3 5 N 11.1 11.2 1 N 11.1 11.2


22F1 22F3
B32A+N 2 4 6 N. 14.1 14.2 B16A+N 2 N. 14.1 14.2
6kA 110.4 40.1 6kA 110.5 40.2

JACKET WATER SPACE


HEATER HEATER
6mm 2.5mm

1 3 5 1 3 5
40K1 N 40K2
40.1 2 4 6 40.2 2 4 6
A26 A9
=CAT

=CAT

L1 L2 L3 N L1 N

jacket water space heater


heater

32A 16A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Feeder
23

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 22
0 1 2 3 4 5 6 7 8 9

22.9/L1.1 L1.1/24.0
22.9/L2.1 L2.1/24.0
22.9/L3.1 L3.1/24.0
10mm 10mm 10mm 10mm
Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

23F1 34 44 23F3 34 44 23F5 34 44 23F7 34 44


MS116 110.6 40.3 MS116 110.7 40.4 MS116 110.8 40.5 MS116 111.1 40.6
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

SPACE SPACE RADIATOR RADIATOR


COOLER 1 COOLER 2 FAN 1 FAN 2

1 3 5 1 3 5 1 3 5 1 3 5
40K3 40K4 40K5 40K6
40.3 2 4 6 40.4 2 4 6 40.5 2 4 6 40.6 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

23M1 M 23M3 M 23M5 M 23M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

space space radiator radiator


cooler 1 cooler 2 fan 1 fan 2

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 23
0 1 2 3 4 5 6 7 8 9

23.9/L1.1 L1.1
23.9/L2.1 L2.1
23.9/L3.1 L3.1

10mm 10mm 10mm 10mm


Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

24F1 34 44 24F3 34 44 24F5 34 44 24F7 34 44


MS116 111.2 40.7 MS116 111.3 40.8 MS116 111.4 41.1 MS116 111.5 41.2
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

RADIATOR RADIATOR RADIATOR RADIATOR


FAN 3 FAN 4 FAN 5 FAN 6

1 3 5 1 3 5 1 3 5 1 3 5
40K7 40K8 41K1 41K2
40.7 2 4 6 40.8 2 4 6 41.1 2 4 6 41.2 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

24M1 M 24M3 M 24M5 M 24M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

radiator radiator radiator radiator


fan 3 fan 4 fan 5 fan 6

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

23
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 24
0 1 2 3 4 5 6 7 8 9

20.3/3 3/41.0
L-230V-ac

C C C C C C C C
120U0-K0 120U0-K1 120U0-K2 120U0-K3 120U0-K4 120U0-K5 120U0-K6 120U0-K7
120.1 0 120.2 1 120.3 2 120.4 3 120.5 4 120.6 5 120.7 6 120.8 7

206 208 210 212 214 216 218 220

11.2 11.2 43 43 43 43 43 43
22F1 22F3 23F1 23F3 23F5 23F7 24F1 24F3
22.2 14.2 22.5 14.2 23.2 44 23.4 44 23.6 44 23.8 44 24.2 44 24.4 44

207 209 211 213 215 217 219 221

A1 A1 A1 A1 A1 A1 A1 A1
40K1 40K2 40K3 40K4 40K5 40K6 40K7 40K8
A2 A2 A2 A2 A2 A2 A2 A2

20.3/4 4/41.0
N-230V-ac jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater
A26-30-10 230 A9-30-10 230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230

1 2 22.1 1 2 22.4 1 2 23.1 1 2 23.3 1 2 23.5 1 2 23.7 1 2 24.1 1 2 24.3


3 4 22.1 3 4 22.4 3 4 23.1 3 4 23.3 3 4 23.5 3 4 23.7 3 4 24.1 3 4 24.3
5 6 22.1 5 6 22.4 5 6 23.1 5 6 23.3 5 6 23.5 5 6 23.7 5 6 24.1 5 6 24.3
14 13 110.4 14 13 110.5 14 13 110.6 14 13 110.7 14 13 110.8 14 13 111.1 14 13 111.2 14 13 111.3

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
41

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 40
0 1 2 3 4 5 6 7 8 9

40.9/3 3
L-230V-ac

C C C C
120U0-K8 120U0-K9 120U0-K10 120U0-K11
121.1 8 121.2 9 121.3 10 121.4 11

222 224

43 43
24F5 24F7
24.6 44 24.8 44

223 225

A1 A1
41K1 41K2
A2 A2

40.9/4 4
N-230V-ac radiator radiator spare spare
fan 5 fan 6

A12-30-10-230 A12-30-10-230

1 2 24.5 1 2 24.7
3 4 24.5 3 4 24.7
5 6 24.5 5 6 24.7
14 13 111.4 14 13 111.5

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Auxiliary
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 41
0 1 2 3 4 5 6 7 8 9

20.9/5 5/111.0
+24VDC =E2.CTRL
13 11 11 11.1 11.1 33 33 33
20F3 20F3.1 22F1 22F3 23F1 23F3 23F5
20S0
E2_91_1 /=.CTRL/101.4

E2_91_2 /=.CTRL/101.5
14 20.4 14 20.3 14 22.2 14.2 22.4 14.1 23.2 34 23.4 34 23.6 34
20.1

229 231 233 235 237

13 13 13 13 13
40K1 40K2 40K3 40K4 40K5
40.1 14 40.2 14 40.3 14 40.4 14 40.5 14

Connection
CAN 1
SBC 7-2
OUT

226 227 228 230 232 234 236 238

110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 4.0 I 4.1 I 4.2 I 4.3 I 4.4 I 4.5 I 4.6 I 4.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 3 CAN1
x10 x1
end
125
250
500

- -

20.9/6 6/111.0
0VDC CAN 1 isolator 240VAC MCC 240VAC MCC jacket space space space radiator
network from auxiliary supply prim supply sec water heater cooler 1 cooler 2 fan 1
E2.CTRL supply off/failed off/failed heater

[7] [29] [378] [89] [90] [91] [92] [93]

41
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/120.0
+24VDC

33 33 33 33 33
23F7 24F1 24F3 24F5 24F7
23.8 34 24.2 34 24.4 34 24.6 34 24.8 34

239 241 243 245 247

13 13 13 13 13
40K6 40K7 40K8 41K1 41K2
40.6 14 40.7 14 40.8 14 41.1 14 41.2 14

240 242 244 246 248 249 250 251

110U0
110.0 8 9 11 11 12 13 14 15

I 5.0 I 5.1 I 5.2 I 5.3 I 5.4 I 5.5 I 5.6 I 5.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/120.0
0VDC radiator radiator radiator radiator radiator spare spare spare
fan 2 fan 3 fan 4 fan 5 fan 6

[94] [95] [96] [97] [98] [0] [0] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 H L
+

ON Power
0 3 Run

End
125
250
500
X10 X1
CAN-DREL16 Can
Bitrate Address
Digitale
output module

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
K0 K1 K2 K3 K4 K5 K6 K7
0 1 2 3 4 5 6 7

C 0 1 2 3 C 4 5 6 7
-

111.9/6 6/121.0
0VDC jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater

0 C 40.1 1 C 40.2 2 C 40.3 3 C 40.4 4 C 40.5 5 C 40.6 6 C 40.7 7 C 40.8

[34] [35] [36] [37] [38] [39] [40] [41]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 4.0 - 4.7
121

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5
+24VDC

120U0
120.0

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 3.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

120.9/6 6
0VDC radiator radiator spare spare spare spare spare spare
fan 5 fan 6

8 C 41.1 9 C 41.2 10 C 41.3 11 C 41.4

[42] [43] [0] [0] [0] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 5.0 - 5.7
122

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 121
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E2.MCC-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E2.MCC/18. 6


=E2.MCC-. 1 Plain chassis sp.6000 2000x600 3730063925 =E2.MCC/18. 6
=E2.MCC-. 1 Plinth sp.6000 100x600x600 3730069066 =E2.MCC/18. 7
=E2.MCC-. 1 Cable gland plate 2-parts 600x600 3730063196 =E2.MCC/18. 7
=E2.MCC-. 1 Drawing holder A4 3730021322 =E2.MCC/18. 7
=E2.MCC-. 1 half-cylinder with key 1242E 3730063615 =E2.MCC/18. 7
=E2.MCC-20F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E2.MCC/20. 3
=E2.MCC-20F3 1 slave contact ..NO+NC 0308160000 =E2.MCC/20. 3
=E2.MCC-20F3.1 1 Circuit breaker 2P C2A 6-10kA 0107581499 =E2.MCC/20. 3
=E2.MCC-20F3.1 1 slave contact ..NO+NC 0308160000 =E2.MCC/20. 3
=E2.MCC-20S0 1 Switch OT 125E3 3p 0306510132 =E2.MCC/20. 0
=E2.MCC-20S0 1 1xNO + 1xNC 0102443497 =E2.MCC/20. 0
=E2.MCC-20S0 2 Cover for ABB OT 100..125E3 switch 3p 0202530466 =E2.MCC/20. 0
=E2.MCC-20T3 1 Supply 230V-230V 315VA 3210000024 =E2.MCC/20. 3
=E2.MCC-20X1 1 TD 100/125A AL 3320563830 =E2.MCC/20. 1
=E2.MCC-21E7 1 Thermistor with ventilation 3730017531 =E2.MCC/21. 7
=E2.MCC-21M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E2.MCC/21. 4
=E2.MCC-21M4 1 Exhaust filters 204x204mm 3040011703 =E2.MCC/21. 4
=E2.MCC-22F1 1 Circuit breaker 3P+N B32A 6-10kA 0107583032 =E2.MCC/22. 1
=E2.MCC-22F1 2 slave contact ..NO+NC 0308160000 =E2.MCC/22. 1
=E2.MCC-22F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E2.MCC/22. 4
=E2.MCC-22F3 2 slave contact ..NO+NC 0308160000 =E2.MCC/22. 4
=E2.MCC-23F1 1 Motor starter 10-16 50kA 0102288751 =E2.MCC/23. 1
=E2.MCC-23F1 1 slave contact 2x NO 0102288835 =E2.MCC/23. 1
=E2.MCC-23F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E2.MCC/23. 1
=E2.MCC-23F3 1 Motor starter 10-16 50kA 0102288751 =E2.MCC/23. 3
=E2.MCC-23F3 1 slave contact 2x NO 0102288835 =E2.MCC/23. 3
=E2.MCC-23F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E2.MCC/23. 3
=E2.MCC-23F5 1 Motor starter 10-16 50kA 0102288751 =E2.MCC/23. 5
=E2.MCC-23F5 1 slave contact 2x NO 0102288835 =E2.MCC/23. 5
=E2.MCC-23F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E2.MCC/23. 5
=E2.MCC-23F7 1 Motor starter 10-16 50kA 0102288751 =E2.MCC/23. 7
=E2.MCC-23F7 1 slave contact 2x NO 0102288835 =E2.MCC/23. 7
=E2.MCC-23F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E2.MCC/23. 7
=E2.MCC-24F1 1 Motor starter 10-16 50kA 0102288751 =E2.MCC/24. 1
=E2.MCC-24F1 1 slave contact 2x NO 0102288835 =E2.MCC/24. 1
=E2.MCC-24F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E2.MCC/24. 1
=E2.MCC-24F3 1 Motor starter 10-16 50kA 0102288751 =E2.MCC/24. 3
=E2.MCC-24F3 1 slave contact 2x NO 0102288835 =E2.MCC/24. 3
=E2.MCC-24F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E2.MCC/24. 3
=E2.MCC-24F5 1 Motor starter 10-16 50kA 0102288751 =E2.MCC/24. 5
=E2.MCC-24F5 1 slave contact 2x NO 0102288835 =E2.MCC/24. 5
=E2.MCC-24F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E2.MCC/24. 5
=E2.MCC-24F7 1 Motor starter 10-16 50kA 0102288751 =E2.MCC/24. 7
=E2.MCC-24F7 1 slave contact 2x NO 0102288835 =E2.MCC/24. 7
=E2.MCC-24F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E2.MCC/24. 7
=E2.MCC-40K1 1 magnetic switch 11kW / AC (1x NO) 3P 0101523356 =E2.MCC/40. 1
=E2.MCC-40K2 1 magnetic switch 4kW / AC (1x NO) 3P 0101523075 =E2.MCC/40. 2
=E2.MCC-40K3 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E2.MCC/40. 3
=E2.MCC-40K4

121
1

Terberg Control Systems


magnetic switch 5,5kW / AC (1x NO) 3P

Revision Date Engineer drawing : HR


0101523141

ADD Sobolinoe
As Built
page header : Partlist
=E2.MCC/40. 4

123

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 122
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E2.MCC-40K5 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E2.MCC/40. 5


=E2.MCC-40K6 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E2.MCC/40. 6
=E2.MCC-40K7 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E2.MCC/40. 7
=E2.MCC-40K8 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E2.MCC/40. 8
=E2.MCC-41K1 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E2.MCC/41. 1
=E2.MCC-41K2 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E2.MCC/41. 2
=E2.MCC-110U0 1 Inputcart 16 3880100920 =E2.MCC/110. 0
=E2.MCC-120U0 1 Outputcart drel 16 3880400920 =E2.MCC/120. 0

122
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
124

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 123
123
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
40K1-2 /22.1 jacket water heater

2
2

.
1

40K1-4 /22.1 32A


=E2.MCC-MG

3
3

.
/22.1 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
40K1-6

IJsselstein (the Netherlands)


WE2_40K1 5x

3
3

Terberg Control Systems


.
40K1-N /22.2 =

.
PE
PE

-X.
=CAT
/22.2 =

1.3
1.4
2.0
./
1
1

.
40K2-4 /22.4 space heater

Revision
2
2

.
2

40K2-6 /22.4 16A


WE2_40K2 3x

PE
PE

Date
40K2- /22.4 =

./

28.11.2006
06.12.2006
19.12.2006
1
1

U
40K3-2 /23.1 space cooler 1

U
2

HRI
HRI
HRI
U
2
2

V
/23.1 5.5kW / 11.5A

3
40K3-4

M
V
4
V
3
3

Engineer
~
W
WE2_40K3 4x
3

/23.1 =

-23M1
40K3-6

W
6
W
PE
PE

PE
/23.2 =

PE

design
drawing

plot-date
1
1

instruction :
40K4-2 /23.3 space cooler 2

: HR
: HR
U
2
U
2
2

V
/23.3 5.5kW / 11.5A

3
40K4-4

M
V
4
V
3
3

~
W
WE2_40K4 4x
4

/23.3 =

-23M3
40K4-6

: 19.12.2006
W
6
W
PE
PE

PE
/23.4 =

PE

1
1

U
40K5-2 /23.5 radiator fan 1

U
2
U
2
2

V /23.5 5.5kW / 11.5A

3
40K5-4

M
V
4
V
3
3

~
W

WE2_40K5 4x
5

/23.5 =

-23M5
40K5-6
W
6
W
PE
PE

PE
/23.6 =
PE


1
1

40K6-2 /23.7 radiator fan 2


U
2
U
2
2

/23.7 5.5kW / 11.5A


3

40K6-4
M
V
4
V
3
3

ADD Sobolinoe
~
W

WE2_40K6 4x
6

/23.7 =
-23M7

40K6-6

MCC PANEL ENGINE 2


W
6
W
PE
PE

PE

/23.8 =
PE


1
1

40K7-2 /24.1 radiator fan 3


U
2
U
2
2

/24.1 5.5kW / 11.5A


3

40K7-4
M
V
4
V
3
3

~
W

WE2_40K7 4x
7

/24.1 =
-24M1

40K7-6
W
6
W
PE
PE

PE

/24.2 =
PE


1
1

40K8-2 /24.3 radiator fan 4


U
2
U
2
2

/24.3 5.5kW / 11.5A


3

40K8-4
M
V
4
V
3
3

~
W

WE2_40K8 4x
8

/24.3 =
-24M3

40K8-6
drawing : 063058
page header : =E2.MCC-MG
W
6
W
PE
PE

PE

/24.4 =
PE


E2.MCC
As Built
9

GRP =

page : 124
page's 498
125
0 1 2 3 4 5 6 7 8 9

=E2.MCC-MG
Circuit description/function

radiator fan 5

radiator fan 6
5.5kW / 11.5A

5.5kW / 11.5A
=

=
Page
/24.5

/24.5

/24.5

/24.6

/24.7

/24.7

/24.7

/24.8

path
41K1-2
41K1-4
41K1-6

41K2-2
41K2-4
41K2-6

No

Bridge

1 2 3 PE 1 2 3 PE
4x

4x
WE2_41K1

WE2_41K2

1 2 3 PE 1 2 3 PE

U V W PE U V W PE
U V W U V W

2 4 6 2 4 6
U V W U V W

M M
3 ~ 3 ~

As Built
PE PE
-24M5 -24M7
124 126
Terberg Control Systems Revision Date Engineer drawing : HR page header : =E2.MCC-MG
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 125
0 1 2 3 4 5 6 7 8 9

=E2.MCC-PS
Circuit description/function

power supply from customer


CB (125A)

Page
/20.0

/20.1

/20.1

/20.1

/20.1

path
20S0-L1
20S0-L2
20S0-L3
20S0-NN

No

Bridge

1 2 3 4 5
WE2_20S0
5x35mm

1 2 3 4 5

L1 L2 L3 N N/

L1

=CUST
-X.

125
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.MCC-PS
127

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 126
0 1 2 3 4 5 6 7 8 9

=E2.MCC-X2
Circuit description/function

230VAC to control panel

Page
/20.5

/20.5

path
1
2

No

Bridge

1 2
WE2_X2_1
2x2.5mm

1 2

1 N

=.CTRL
-20F8

126
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.MCC-X2
128

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 127
0 1 2 3 4 5 6 7 8 9

=E2.MCC-X3
Circuit description/function

24VDC from control panel

Page
/20.8

/20.8

path
1
2

No

Bridge

1 2
2x
WE2_X3_1

1 2

1 2

-X3

127
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.MCC-X3
129

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 128
0 1 2 3 4 5 6 7 8 9

=E2.MCC-X20
Circuit description/function

230VAC control supply secondary

Page
/20.3

/20.3

path
1

No

Bridge

1 2
2x
WE2_X20_1

1 2

13 13

13 13

=.CTRL =.CTRL
-26K4 -26K5

128
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E2.MCC-X20
=E3.MCC/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 2 drawing : 063058 E2.MCC
page : 129
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A MCC PANEL ENGINE 3
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E3.MCC
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E3.MCC 1 Title page
E3.MCC 2 Index
E3.MCC 5 Reference
E3.MCC 11 Earthing
E3.MCC 18 Cabinet front view
E3.MCC 19 Used wiring numbers
E3.MCC 20 Supply from mains side
E3.MCC 21 Panel lighting heater and ventilation
E3.MCC 22 Feeder
E3.MCC 23 Auxiliary
E3.MCC 24 Auxiliary
E3.MCC 40 Auxiliary
E3.MCC 41 Auxiliary
E3.MCC 110 SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
E3.MCC 111 SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
E3.MCC 120 SBC 7-2 DREL O 4.0 - 4.7
E3.MCC 121 SBC 7-2 DREL O 5.0 - 5.7
E3.MCC 122 Partlist
E3.MCC 123 Partlist
E3.MCC 124 =E3.MCC-MG
E3.MCC 125 =E3.MCC-MG
E3.MCC 126 =E3.MCC-PS
E3.MCC 127 =E3.MCC-X2
E3.MCC 128 =E3.MCC-X3
E3.MCC 129 =E3.MCC-X20

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 2
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 330/240VAC line red


control voltage : 330/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 34VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

2 11

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
2 11
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 11
0 1 2 3 4 5 6 7 8 9
596.0
600.0

387.0
210.0

298.0
300.0

dimensions hxwxd MCC panel 2100x600x600mm 63.0

cable entry: bottom entry


155.0 panel cut-out 155.0
x 178mm
y 178mm
paint RAL 7035
240.0
protection class IP54

1674.0

1763.0 panel cut-out 1763.0


x 178mm
y 178mm
1850.0

1950.0
2000.0
E#.MCC
E#.MCC

As Built
2100.0

11 19
Terberg Control Systems Revision Date Engineer drawing : HR page header : Cabinet front view
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 18
0 1 2 3 4 5 6 7 8 9

wire numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 up to 100

101 up to 150
151 up to 200

201 up to 250
251 up to 300

301 up to 350
351 up to 400

401 up to 450
451 up to 500

501 up to 550
551 up to 600

601 up to 650
651 up to 700

701 up to 750
751 up to 800

801 up to 850
851 up to 900

901 up to 950
951 up to 1000

1001 up to 1050
1051 up to 1100

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Used wiring numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 19
0 1 2 3 4 5 6 7 8 9

L1 125A L4 L1.1/22.0
L2 L5 L2.1/22.0

20X1
L3 L6 L3.1/22.0
N1 N2 N.1/22.0
6mm 5/110.0
distribution board

35mm 1 N 11 6/110.0
20F3
B16A+N 2 N. 14
6kA 110.2
L1 L2 L3 13
N 1.5mm
20S0 330VAC
CONTROL loop
F1 F2 F3 14
125A
110.1 SUPPLY PRI 1/21.0
2/21.0
ISOLATOR
AUXILIARY
SUPPLY 20T3
230VAC/
230VAC
315VA
201
50mm =E3.CTRL -X20 1
35mm 1.5mm 2.5mm

E3_16
=.CTRL/26.6
=CUST

=.CTRL/26.7
E3_17 -X2 1 2 -X3 1 2

=E3.CTRL

=E3.CTRL
20F8 1 20F8 N
L1 L3 -X20 2

E3_5

E3_6
L2 N 202 203
1 3 11 E3_1

=.CTRL/21.6/

=.CTRL/21.6/
=.CTRL/20.7
20F3.1
C2A 2 4 14 E3_2
6kA 110.3 =.CTRL/20.7

330VAC
CONTROL
SUPPLY SEC
3 4
40.0 40.0

CB (125A) 330VAC 330VAC 34VDC


power supply from control to control from control
customer supply panel panel
secondary

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Supply from mains side
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 20
0 1 2 3 4 5 6 7 8 9

20.6/1 1
20.6/2 2

=.CTRL/22.4 =.CTRL/22.7
E3.150 E3.151

1.5mm 1.5mm

-
-H 1 2

L N
L
21M4 M 21E7
110/120 m/h ~ N
230V
PE

panel Panel
ventilation heater
19W/0.08A 250W/1.2A

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Panel lighting heater and ventilation
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 21
0 1 2 3 4 5 6 7 8 9

20.9/L1.1 L1.1/23.0
20.9/L2.1 L2.1/23.0
20.9/L3.1 L3.1/23.0
20.9/N.1 N.1
10mm 6mm
Lapp-therm Lapp-therm

1 3 5 N 11.1 11.2 1 N 11.1 11.2


22F1 22F3
B32A+N 2 4 6 N. 14.1 14.2 B16A+N 2 N. 14.1 14.2
6kA 110.4 40.1 6kA 110.5 40.2

JACKET WATER SPACE


HEATER HEATER
6mm 2.5mm

1 3 5 1 3 5
40K1 N 40K2
40.1 2 4 6 40.2 2 4 6
A26 A9
=CAT

=CAT

L1 L2 L3 N L1 N

jacket water space heater


heater

32A 16A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Feeder
23

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 22
0 1 2 3 4 5 6 7 8 9

22.9/L1.1 L1.1/24.0
22.9/L2.1 L2.1/24.0
22.9/L3.1 L3.1/24.0
10mm 10mm 10mm 10mm
Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

23F1 34 44 23F3 34 44 23F5 34 44 23F7 34 44


MS116 110.6 40.3 MS116 110.7 40.4 MS116 110.8 40.5 MS116 111.1 40.6
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

SPACE SPACE RADIATOR RADIATOR


COOLER 1 COOLER 2 FAN 1 FAN 2

1 3 5 1 3 5 1 3 5 1 3 5
40K3 40K4 40K5 40K6
40.3 2 4 6 40.4 2 4 6 40.5 2 4 6 40.6 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

23M1 M 23M3 M 23M5 M 23M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

space space radiator radiator


cooler 1 cooler 2 fan 1 fan 2

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 23
0 1 2 3 4 5 6 7 8 9

23.9/L1.1 L1.1
23.9/L2.1 L2.1
23.9/L3.1 L3.1

10mm 10mm 10mm 10mm


Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

24F1 34 44 24F3 34 44 24F5 34 44 24F7 34 44


MS116 111.2 40.7 MS116 111.3 40.8 MS116 111.4 41.1 MS116 111.5 41.2
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

RADIATOR RADIATOR RADIATOR RADIATOR


FAN 3 FAN 4 FAN 5 FAN 6

1 3 5 1 3 5 1 3 5 1 3 5
40K7 40K8 41K1 41K2
40.7 2 4 6 40.8 2 4 6 41.1 2 4 6 41.2 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

24M1 M 24M3 M 24M5 M 24M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

radiator radiator radiator radiator


fan 3 fan 4 fan 5 fan 6

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

23
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 24
0 1 2 3 4 5 6 7 8 9

20.3/3 3/41.0
L-230V-ac

C C C C C C C C
120U0-K0 120U0-K1 120U0-K2 120U0-K3 120U0-K4 120U0-K5 120U0-K6 120U0-K7
120.1 0 120.2 1 120.3 2 120.4 3 120.5 4 120.6 5 120.7 6 120.8 7

206 208 210 212 214 216 218 220

11.2 11.2 43 43 43 43 43 43
22F1 22F3 23F1 23F3 23F5 23F7 24F1 24F3
22.2 14.2 22.5 14.2 23.2 44 23.4 44 23.6 44 23.8 44 24.2 44 24.4 44

207 209 211 213 215 217 219 221

A1 A1 A1 A1 A1 A1 A1 A1
40K1 40K2 40K3 40K4 40K5 40K6 40K7 40K8
A2 A2 A2 A2 A2 A2 A2 A2

20.3/4 4/41.0
N-230V-ac jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater
A26-30-10 230 A9-30-10 230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230

1 2 22.1 1 2 22.4 1 2 23.1 1 2 23.3 1 2 23.5 1 2 23.7 1 2 24.1 1 2 24.3


3 4 22.1 3 4 22.4 3 4 23.1 3 4 23.3 3 4 23.5 3 4 23.7 3 4 24.1 3 4 24.3
5 6 22.1 5 6 22.4 5 6 23.1 5 6 23.3 5 6 23.5 5 6 23.7 5 6 24.1 5 6 24.3
14 13 110.4 14 13 110.5 14 13 110.6 14 13 110.7 14 13 110.8 14 13 111.1 14 13 111.2 14 13 111.3

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
41

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 40
0 1 2 3 4 5 6 7 8 9

40.9/3 3
L-230V-ac

C C C C
120U0-K8 120U0-K9 120U0-K10 120U0-K11
121.1 8 121.2 9 121.3 10 121.4 11

222 224

43 43
24F5 24F7
24.6 44 24.8 44

223 225

A1 A1
41K1 41K2
A2 A2

40.9/4 4
N-230V-ac radiator radiator spare spare
fan 5 fan 6

A12-30-10-230 A12-30-10-230

1 2 24.5 1 2 24.7
3 4 24.5 3 4 24.7
5 6 24.5 5 6 24.7
14 13 111.4 14 13 111.5

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Auxiliary
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 41
0 1 2 3 4 5 6 7 8 9

20.9/5 5/111.0
+24VDC =E3.CTRL
13 11 11 11.1 11.1 33 33 33
20F3 20F3.1 22F1 22F3 23F1 23F3 23F5
20S0
E3_91_1 /=.CTRL/101.4

E3_91_2 /=.CTRL/101.5
14 20.4 14 20.3 14 22.2 14.2 22.4 14.1 23.2 34 23.4 34 23.6 34
20.1

229 231 233 235 237

13 13 13 13 13
40K1 40K2 40K3 40K4 40K5
40.1 14 40.2 14 40.3 14 40.4 14 40.5 14

Connection
CAN 1
SBC 7-2
OUT

226 227 228 230 232 234 236 238

110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 4.0 I 4.1 I 4.2 I 4.3 I 4.4 I 4.5 I 4.6 I 4.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 3 CAN1
x10 x1
end
125
250
500

- -

20.9/6 6/111.0
0VDC CAN 1 isolator 340VAC MCC 340VAC MCC jacket space space space radiator
network from auxiliary supply prim supply sec water heater cooler 1 cooler 2 fan 1
E3.CTRL supply off/failed off/failed heater

[7] [29] [378] [89] [90] [91] [92] [93]

41
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/120.0
+24VDC

33 33 33 33 33
23F7 24F1 24F3 24F5 24F7
23.8 34 24.2 34 24.4 34 24.6 34 24.8 34

239 241 243 245 247

13 13 13 13 13
40K6 40K7 40K8 41K1 41K2
40.6 14 40.7 14 40.8 14 41.1 14 41.2 14

240 242 244 246 248 249 250 251

110U0
110.0 8 9 11 11 12 13 14 15

I 5.0 I 5.1 I 5.2 I 5.3 I 5.4 I 5.5 I 5.6 I 5.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/120.0
0VDC radiator radiator radiator radiator radiator spare spare spare
fan 2 fan 3 fan 4 fan 5 fan 6

[94] [95] [96] [97] [98] [0] [0] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 H L
+

ON Power
0 3 Run

End
125
250
500
X10 X1
CAN-DREL16 Can
Bitrate Address
Digitale
output module

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
K0 K1 K2 K3 K4 K5 K6 K7
0 1 2 3 4 5 6 7

C 0 1 2 3 C 4 5 6 7
-

111.9/6 6/121.0
0VDC jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater

0 C 40.1 1 C 40.2 2 C 40.3 3 C 40.4 4 C 40.5 5 C 40.6 6 C 40.7 7 C 40.8

[34] [35] [36] [37] [38] [39] [40] [41]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 4.0 - 4.7
121

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5
+24VDC

120U0
120.0

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 3.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

120.9/6 6
0VDC radiator radiator spare spare spare spare spare spare
fan 5 fan 6

8 C 41.1 9 C 41.2 10 C 41.3 11 C 41.4

[42] [43] [0] [0] [0] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 5.0 - 5.7
122

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 121
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E3.MCC-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E3.MCC/18. 6


=E3.MCC-. 1 Plain chassis sp.6000 2000x600 3730063925 =E3.MCC/18. 6
=E3.MCC-. 1 Plinth sp.6000 100x600x600 3730069066 =E3.MCC/18. 7
=E3.MCC-. 1 Cable gland plate 2-parts 600x600 3730063196 =E3.MCC/18. 7
=E3.MCC-. 1 Drawing holder A4 3730021322 =E3.MCC/18. 7
=E3.MCC-. 1 half-cylinder with key 1242E 3730063615 =E3.MCC/18. 7
=E3.MCC-20F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E3.MCC/20. 3
=E3.MCC-20F3 1 slave contact ..NO+NC 0308160000 =E3.MCC/20. 3
=E3.MCC-20F3.1 1 Circuit breaker 2P C2A 6-10kA 0107581499 =E3.MCC/20. 3
=E3.MCC-20F3.1 1 slave contact ..NO+NC 0308160000 =E3.MCC/20. 3
=E3.MCC-20S0 1 Switch OT 125E4 3p 0306510132 =E3.MCC/20. 0
=E3.MCC-20S0 1 1xNO + 1xNC 0102443497 =E3.MCC/20. 0
=E3.MCC-20S0 2 Cover for ABB OT 100..125E4 switch 3p 0202530466 =E3.MCC/20. 0
=E3.MCC-20T3 1 Supply 230V-230V 315VA 3210000024 =E3.MCC/20. 3
=E3.MCC-20X1 1 TD 100/125A AL 3320563830 =E3.MCC/20. 1
=E3.MCC-21E7 1 Thermistor with ventilation 3730017531 =E3.MCC/21. 7
=E3.MCC-21M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E3.MCC/21. 4
=E3.MCC-21M4 1 Exhaust filters 204x204mm 3040011703 =E3.MCC/21. 4
=E3.MCC-22F1 1 Circuit breaker 3P+N B32A 6-10kA 0107583032 =E3.MCC/22. 1
=E3.MCC-22F1 2 slave contact ..NO+NC 0308160000 =E3.MCC/22. 1
=E3.MCC-22F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E3.MCC/22. 4
=E3.MCC-22F3 2 slave contact ..NO+NC 0308160000 =E3.MCC/22. 4
=E3.MCC-23F1 1 Motor starter 10-16 50kA 0102288751 =E3.MCC/23. 1
=E3.MCC-23F1 1 slave contact 2x NO 0102288835 =E3.MCC/23. 1
=E3.MCC-23F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E3.MCC/23. 1
=E3.MCC-23F3 1 Motor starter 10-16 50kA 0102288751 =E3.MCC/23. 3
=E3.MCC-23F3 1 slave contact 2x NO 0102288835 =E3.MCC/23. 3
=E3.MCC-23F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E3.MCC/23. 3
=E3.MCC-23F5 1 Motor starter 10-16 50kA 0102288751 =E3.MCC/23. 5
=E3.MCC-23F5 1 slave contact 2x NO 0102288835 =E3.MCC/23. 5
=E3.MCC-23F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E3.MCC/23. 5
=E3.MCC-23F7 1 Motor starter 10-16 50kA 0102288751 =E3.MCC/23. 7
=E3.MCC-23F7 1 slave contact 2x NO 0102288835 =E3.MCC/23. 7
=E3.MCC-23F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E3.MCC/23. 7
=E3.MCC-24F1 1 Motor starter 10-16 50kA 0102288751 =E3.MCC/24. 1
=E3.MCC-24F1 1 slave contact 2x NO 0102288835 =E3.MCC/24. 1
=E3.MCC-24F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E3.MCC/24. 1
=E3.MCC-24F3 1 Motor starter 10-16 50kA 0102288751 =E3.MCC/24. 3
=E3.MCC-24F3 1 slave contact 2x NO 0102288835 =E3.MCC/24. 3
=E3.MCC-24F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E3.MCC/24. 3
=E3.MCC-24F5 1 Motor starter 10-16 50kA 0102288751 =E3.MCC/24. 5
=E3.MCC-24F5 1 slave contact 2x NO 0102288835 =E3.MCC/24. 5
=E3.MCC-24F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E3.MCC/24. 5
=E3.MCC-24F7 1 Motor starter 10-16 50kA 0102288751 =E3.MCC/24. 7
=E3.MCC-24F7 1 slave contact 2x NO 0102288835 =E3.MCC/24. 7
=E3.MCC-24F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E3.MCC/24. 7
=E3.MCC-40K1 1 magnetic switch 11kW / AC (1x NO) 3P 0101523356 =E3.MCC/40. 1
=E3.MCC-40K2 1 magnetic switch 4kW / AC (1x NO) 3P 0101523075 =E3.MCC/40. 2
=E3.MCC-40K3 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E3.MCC/40. 3
=E3.MCC-40K4

121
1

Terberg Control Systems


magnetic switch 5,5kW / AC (1x NO) 3P

Revision Date Engineer drawing : HR


0101523141

ADD Sobolinoe
As Built
page header : Partlist
=E3.MCC/40. 4

123

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 122
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E3.MCC-40K5 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E3.MCC/40. 5


=E3.MCC-40K6 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E3.MCC/40. 6
=E3.MCC-40K7 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E3.MCC/40. 7
=E3.MCC-40K8 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E3.MCC/40. 8
=E3.MCC-41K1 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E3.MCC/41. 1
=E3.MCC-41K2 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E3.MCC/41. 2
=E3.MCC-110U0 1 Inputcart 16 3880100920 =E3.MCC/110. 0
=E3.MCC-120U0 1 Outputcart drel 16 3880400920 =E3.MCC/120. 0

122
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
124

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 123
123
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
40K1-2 /22.1 jacket water heater

2
2

.
1

40K1-4 /22.1 32A


=E3.MCC-MG

3
3

.
/22.1 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
40K1-6

IJsselstein (the Netherlands)


WE3_40K1 5x

3
3

Terberg Control Systems


.
40K1-N /22.2 =

.
PE
PE

-X.
=CAT
/22.2 =

1.3
1.4
2.0
./
1
1

.
40K2-4 /22.4 space heater

Revision
2
2

.
2

40K2-6 /22.4 16A


WE3_40K2 3x

PE
PE

Date
40K2- /22.4 =

./

28.11.2006
06.12.2006
19.12.2006
1
1

U
40K3-2 /23.1 space cooler 1

U
2

HRI
HRI
HRI
U
2
2

V
/23.1 5.5kW / 11.5A

3
40K3-4

M
V
4
V
3
3

Engineer
~
W
WE3_40K3 4x
3

/23.1 =

-23M1
40K3-6

W
6
W
PE
PE

PE
/23.2 =

PE

design
drawing

plot-date
1
1

instruction :
40K4-2 /23.3 space cooler 2

: HR
: HR
U
2
U
2
2

V
/23.3 5.5kW / 11.5A

3
40K4-4

M
V
4
V
3
3

~
W
WE3_40K4 4x
4

/23.3 =

-23M3
40K4-6

: 19.12.2006
W
6
W
PE
PE

PE
/23.4 =

PE

1
1

U
40K5-2 /23.5 radiator fan 1

U
2
U
2
2

V /23.5 5.5kW / 11.5A

3
40K5-4

M
V
4
V
3
3

~
W

WE3_40K5 4x
5

/23.5 =

-23M5
40K5-6
W
6
W
PE
PE

PE
/23.6 =
PE


1
1

40K6-2 /23.7 radiator fan 2


U
2
U
2
2

/23.7 5.5kW / 11.5A


3

40K6-4
M
V
4
V
3
3

ADD Sobolinoe
~
W

WE3_40K6 4x
6

/23.7 =
-23M7

40K6-6

MCC PANEL ENGINE 3


W
6
W
PE
PE

PE

/23.8 =
PE


1
1

40K7-2 /24.1 radiator fan 3


U
2
U
2
2

/24.1 5.5kW / 11.5A


3

40K7-4
M
V
4
V
3
3

~
W

WE3_40K7 4x
7

/24.1 =
-24M1

40K7-6
W
6
W
PE
PE

PE

/24.2 =
PE


1
1

40K8-2 /24.3 radiator fan 4


U
2
U
2
2

/24.3 5.5kW / 11.5A


3

40K8-4
M
V
4
V
3
3

~
W

WE3_40K8 4x
8

/24.3 =
-24M3

40K8-6
drawing : 063058
page header : =E3.MCC-MG
W
6
W
PE
PE

PE

/24.4 =
PE


E3.MCC
As Built
9

GRP =

page : 124
page's 498
125
0 1 2 3 4 5 6 7 8 9

=E3.MCC-MG
Circuit description/function

radiator fan 5

radiator fan 6
5.5kW / 11.5A

5.5kW / 11.5A
=

=
Page
/24.5

/24.5

/24.5

/24.6

/24.7

/24.7

/24.7

/24.8

path
41K1-2
41K1-4
41K1-6

41K2-2
41K2-4
41K2-6

No

Bridge

1 2 3 PE 1 2 3 PE
4x

4x
WE3_41K1

WE3_41K2

1 2 3 PE 1 2 3 PE

U V W PE U V W PE
U V W U V W

2 4 6 2 4 6
U V W U V W

M M
3 ~ 3 ~

As Built
PE PE
-24M5 -24M7
124 126
Terberg Control Systems Revision Date Engineer drawing : HR page header : =E3.MCC-MG
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 125
0 1 2 3 4 5 6 7 8 9

=E3.MCC-PS
Circuit description/function

power supply from customer


CB (125A)

Page
/20.0

/20.1

/20.1

/20.1

/20.1

path
20S0-L1
20S0-L2
20S0-L3
20S0-NN

No

Bridge

1 2 3 4 5
WE3_20S0
5x35mm

1 2 3 4 5

L1 L2 L3 N N/

L1

=CUST
-X.

125
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.MCC-PS
127

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 126
0 1 2 3 4 5 6 7 8 9

=E3.MCC-X2
Circuit description/function

330VAC to control panel

Page
/20.5

/20.5

path
1
2

No

Bridge

1 2
WE3_X2_1
2x2.5mm

1 2

1 N

=.CTRL
-20F8

126
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.MCC-X2
128

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 127
0 1 2 3 4 5 6 7 8 9

=E3.MCC-X3
Circuit description/function

34VDC from control panel

Page
/20.8

/20.8

path
1
2

No

Bridge

1 2
2x
WE3_X3_1

1 2

1 2

-X3

127
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.MCC-X3
129

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 128
0 1 2 3 4 5 6 7 8 9

=E3.MCC-X20
Circuit description/function

330VAC control supply secondary

Page
/20.3

/20.3

path
1

No

Bridge

1 2
2x
WE3_X20_1

1 2

13 13

13 13

=.CTRL =.CTRL
-26K4 -26K5

128
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E3.MCC-X20
=E4.MCC/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 3 drawing : 063058 E3.MCC
page : 129
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A MCC PANEL ENGINE 4
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E4.MCC
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E4.MCC 1 Title page
E4.MCC 2 Index
E4.MCC 5 Reference
E4.MCC 11 Earthing
E4.MCC 18 Cabinet front view
E4.MCC 19 Used wiring numbers
E4.MCC 20 Supply from mains side
E4.MCC 21 Panel lighting heater and ventilation
E4.MCC 22 Feeder
E4.MCC 23 Auxiliary
E4.MCC 24 Auxiliary
E4.MCC 40 Auxiliary
E4.MCC 41 Auxiliary
E4.MCC 110 SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
E4.MCC 111 SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
E4.MCC 120 SBC 7-2 DREL O 4.0 - 4.7
E4.MCC 121 SBC 7-2 DREL O 5.0 - 5.7
E4.MCC 122 Partlist
E4.MCC 123 Partlist
E4.MCC 124 =E4.MCC-MG
E4.MCC 125 =E4.MCC-MG
E4.MCC 126 =E4.MCC-PS
E4.MCC 127 =E4.MCC-X2
E4.MCC 128 =E4.MCC-X3
E4.MCC 129 =E4.MCC-X20

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 2
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 430/240VAC line red


control voltage : 430/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 44VDC dark blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

2 11

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
2 11
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 11
0 1 2 3 4 5 6 7 8 9
596.0
600.0

387.0
210.0

298.0
300.0

dimensions hxwxd MCC panel 2100x600x600mm 63.0

cable entry: bottom entry


155.0 panel cut-out 155.0
x 178mm
y 178mm
paint RAL 7035
240.0
protection class IP54

1674.0

1763.0 panel cut-out 1763.0


x 178mm
y 178mm
1850.0

1950.0
2000.0
E#.MCC
E#.MCC

As Built
2100.0

11 19
Terberg Control Systems Revision Date Engineer drawing : HR page header : Cabinet front view
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 18
0 1 2 3 4 5 6 7 8 9

wire numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 up to 100

101 up to 150
151 up to 200

201 up to 250
251 up to 300

301 up to 350
351 up to 400

401 up to 450
451 up to 500

501 up to 550
551 up to 600

601 up to 650
651 up to 700

701 up to 750
751 up to 800

801 up to 850
851 up to 900

901 up to 950
951 up to 1000

1001 up to 1050
1051 up to 1100

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Used wiring numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 19
0 1 2 3 4 5 6 7 8 9

L1 125A L4 L1.1/22.0
L2 L5 L2.1/22.0

20X1
L3 L6 L3.1/22.0
N1 N2 N.1/22.0
6mm 5/110.0
distribution board

35mm 1 N 11 6/110.0
20F3
B16A+N 2 N. 14
6kA 110.2
L1 L2 L3 13
N 1.5mm
20S0 430VAC
CONTROL loop
F1 F2 F3 14
125A
110.1 SUPPLY PRI 1/21.0
2/21.0
ISOLATOR
AUXILIARY
SUPPLY 20T3
230VAC/
230VAC
315VA
201
50mm =E4.CTRL -X20 1
35mm 1.5mm 2.5mm

E4_16
=.CTRL/26.6
=CUST

=.CTRL/26.7
E4_17 -X2 1 2 -X3 1 2

=E4.CTRL

=E4.CTRL
20F8 1 20F8 N
L1 L3 -X20 2

E4_5

E4_6
L2 N 202 203
1 3 11 E4_1

=.CTRL/21.6/

=.CTRL/21.6/
=.CTRL/20.7
20F3.1
C2A 2 4 14 E4_2
6kA 110.3 =.CTRL/20.7

430VAC
CONTROL
SUPPLY SEC
3 4
40.0 40.0

CB (125A) 430VAC 430VAC 44VDC


power supply from control to control from control
customer supply panel panel
secondary

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Supply from mains side
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 20
0 1 2 3 4 5 6 7 8 9

20.6/1 1
20.6/2 2

=.CTRL/22.4 =.CTRL/22.7
E4.150 E4.151

1.5mm 1.5mm

-
-H 1 2

L N
L
21M4 M 21E7
110/120 m/h ~ N
230V
PE

panel Panel
ventilation heater
19W/0.08A 250W/1.2A

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Panel lighting heater and ventilation
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 21
0 1 2 3 4 5 6 7 8 9

20.9/L1.1 L1.1/23.0
20.9/L2.1 L2.1/23.0
20.9/L3.1 L3.1/23.0
20.9/N.1 N.1
10mm 6mm
Lapp-therm Lapp-therm

1 3 5 N 11.1 11.2 1 N 11.1 11.2


22F1 22F3
B32A+N 2 4 6 N. 14.1 14.2 B16A+N 2 N. 14.1 14.2
6kA 110.4 40.1 6kA 110.5 40.2

JACKET WATER SPACE


HEATER HEATER
6mm 2.5mm

1 3 5 1 3 5
40K1 N 40K2
40.1 2 4 6 40.2 2 4 6
A26 A9
=CAT

=CAT

L1 L2 L3 N L1 N

jacket water space heater


heater

32A 16A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Feeder
23

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 22
0 1 2 3 4 5 6 7 8 9

22.9/L1.1 L1.1/24.0
22.9/L2.1 L2.1/24.0
22.9/L3.1 L3.1/24.0
10mm 10mm 10mm 10mm
Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

23F1 34 44 23F3 34 44 23F5 34 44 23F7 34 44


MS116 110.6 40.3 MS116 110.7 40.4 MS116 110.8 40.5 MS116 111.1 40.6
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

SPACE SPACE RADIATOR RADIATOR


COOLER 1 COOLER 2 FAN 1 FAN 2

1 3 5 1 3 5 1 3 5 1 3 5
40K3 40K4 40K5 40K6
40.3 2 4 6 40.4 2 4 6 40.5 2 4 6 40.6 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

23M1 M 23M3 M 23M5 M 23M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

space space radiator radiator


cooler 1 cooler 2 fan 1 fan 2

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 23
0 1 2 3 4 5 6 7 8 9

23.9/L1.1 L1.1
23.9/L2.1 L2.1
23.9/L3.1 L3.1

10mm 10mm 10mm 10mm


Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

24F1 34 44 24F3 34 44 24F5 34 44 24F7 34 44


MS116 111.2 40.7 MS116 111.3 40.8 MS116 111.4 41.1 MS116 111.5 41.2
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

RADIATOR RADIATOR RADIATOR RADIATOR


FAN 3 FAN 4 FAN 5 FAN 6

1 3 5 1 3 5 1 3 5 1 3 5
40K7 40K8 41K1 41K2
40.7 2 4 6 40.8 2 4 6 41.1 2 4 6 41.2 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

24M1 M 24M3 M 24M5 M 24M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

radiator radiator radiator radiator


fan 3 fan 4 fan 5 fan 6

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

23
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 24
0 1 2 3 4 5 6 7 8 9

20.3/3 3/41.0
L-230V-ac

C C C C C C C C
120U0-K0 120U0-K1 120U0-K2 120U0-K3 120U0-K4 120U0-K5 120U0-K6 120U0-K7
120.1 0 120.2 1 120.3 2 120.4 3 120.5 4 120.6 5 120.7 6 120.8 7

206 208 210 212 214 216 218 220

11.2 11.2 43 43 43 43 43 43
22F1 22F3 23F1 23F3 23F5 23F7 24F1 24F3
22.2 14.2 22.5 14.2 23.2 44 23.4 44 23.6 44 23.8 44 24.2 44 24.4 44

207 209 211 213 215 217 219 221

A1 A1 A1 A1 A1 A1 A1 A1
40K1 40K2 40K3 40K4 40K5 40K6 40K7 40K8
A2 A2 A2 A2 A2 A2 A2 A2

20.3/4 4/41.0
N-230V-ac jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater
A26-30-10 230 A9-30-10 230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230

1 2 22.1 1 2 22.4 1 2 23.1 1 2 23.3 1 2 23.5 1 2 23.7 1 2 24.1 1 2 24.3


3 4 22.1 3 4 22.4 3 4 23.1 3 4 23.3 3 4 23.5 3 4 23.7 3 4 24.1 3 4 24.3
5 6 22.1 5 6 22.4 5 6 23.1 5 6 23.3 5 6 23.5 5 6 23.7 5 6 24.1 5 6 24.3
14 13 110.4 14 13 110.5 14 13 110.6 14 13 110.7 14 13 110.8 14 13 111.1 14 13 111.2 14 13 111.3

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
41

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 40
0 1 2 3 4 5 6 7 8 9

40.9/3 3
L-230V-ac

C C C C
120U0-K8 120U0-K9 120U0-K10 120U0-K11
121.1 8 121.2 9 121.3 10 121.4 11

222 224

43 43
24F5 24F7
24.6 44 24.8 44

223 225

A1 A1
41K1 41K2
A2 A2

40.9/4 4
N-230V-ac radiator radiator spare spare
fan 5 fan 6

A12-30-10-230 A12-30-10-230

1 2 24.5 1 2 24.7
3 4 24.5 3 4 24.7
5 6 24.5 5 6 24.7
14 13 111.4 14 13 111.5

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Auxiliary
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 41
0 1 2 3 4 5 6 7 8 9

20.9/5 5/111.0
+24VDC =E4.CTRL
13 11 11 11.1 11.1 33 33 33
20F3 20F3.1 22F1 22F3 23F1 23F3 23F5
20S0
E4_91_1 /=.CTRL/101.4

E4_91_2 /=.CTRL/101.5
14 20.4 14 20.3 14 22.2 14.2 22.4 14.1 23.2 34 23.4 34 23.6 34
20.1

229 231 233 235 237

13 13 13 13 13
40K1 40K2 40K3 40K4 40K5
40.1 14 40.2 14 40.3 14 40.4 14 40.5 14

Connection
CAN 1
SBC 7-2
OUT

226 227 228 230 232 234 236 238

110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 4.0 I 4.1 I 4.2 I 4.3 I 4.4 I 4.5 I 4.6 I 4.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 3 CAN1
x10 x1
end
125
250
500

- -

20.9/6 6/111.0
0VDC CAN 1 isolator 440VAC MCC 440VAC MCC jacket space space space radiator
network from auxiliary supply prim supply sec water heater cooler 1 cooler 2 fan 1
E4.CTRL supply off/failed off/failed heater

[7] [29] [378] [89] [90] [91] [92] [93]

41
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/120.0
+24VDC

33 33 33 33 33
23F7 24F1 24F3 24F5 24F7
23.8 34 24.2 34 24.4 34 24.6 34 24.8 34

239 241 243 245 247

13 13 13 13 13
40K6 40K7 40K8 41K1 41K2
40.6 14 40.7 14 40.8 14 41.1 14 41.2 14

240 242 244 246 248 249 250 251

110U0
110.0 8 9 11 11 12 13 14 15

I 5.0 I 5.1 I 5.2 I 5.3 I 5.4 I 5.5 I 5.6 I 5.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/120.0
0VDC radiator radiator radiator radiator radiator spare spare spare
fan 2 fan 3 fan 4 fan 5 fan 6

[94] [95] [96] [97] [98] [0] [0] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 H L
+

ON Power
0 3 Run

End
125
250
500
X10 X1
CAN-DREL16 Can
Bitrate Address
Digitale
output module

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
K0 K1 K2 K3 K4 K5 K6 K7
0 1 2 3 4 5 6 7

C 0 1 2 3 C 4 5 6 7
-

111.9/6 6/121.0
0VDC jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater

0 C 40.1 1 C 40.2 2 C 40.3 3 C 40.4 4 C 40.5 5 C 40.6 6 C 40.7 7 C 40.8

[34] [35] [36] [37] [38] [39] [40] [41]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 4.0 - 4.7
121

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5
+24VDC

120U0
120.0

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 3.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

120.9/6 6
0VDC radiator radiator spare spare spare spare spare spare
fan 5 fan 6

8 C 41.1 9 C 41.2 10 C 41.3 11 C 41.4

[42] [43] [0] [0] [0] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 5.0 - 5.7
122

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 121
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E4.MCC-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E4.MCC/18. 6


=E4.MCC-. 1 Plain chassis sp.6000 2000x600 3730063925 =E4.MCC/18. 6
=E4.MCC-. 1 Plinth sp.6000 100x600x600 3730069066 =E4.MCC/18. 7
=E4.MCC-. 1 Cable gland plate 2-parts 600x600 3730063196 =E4.MCC/18. 7
=E4.MCC-. 1 Drawing holder A4 3730021322 =E4.MCC/18. 7
=E4.MCC-. 1 half-cylinder with key 1242E 3730063615 =E4.MCC/18. 7
=E4.MCC-20F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E4.MCC/20. 3
=E4.MCC-20F3 1 slave contact ..NO+NC 0308160000 =E4.MCC/20. 3
=E4.MCC-20F3.1 1 Circuit breaker 2P C2A 6-10kA 0107581499 =E4.MCC/20. 3
=E4.MCC-20F3.1 1 slave contact ..NO+NC 0308160000 =E4.MCC/20. 3
=E4.MCC-20S0 1 Switch OT 125E5 3p 0306510132 =E4.MCC/20. 0
=E4.MCC-20S0 1 1xNO + 1xNC 0102443497 =E4.MCC/20. 0
=E4.MCC-20S0 2 Cover for ABB OT 100..125E5 switch 3p 0202530466 =E4.MCC/20. 0
=E4.MCC-20T3 1 Supply 230V-230V 315VA 3210000024 =E4.MCC/20. 3
=E4.MCC-20X1 1 TD 100/125A AL 3320563830 =E4.MCC/20. 1
=E4.MCC-21E7 1 Thermistor with ventilation 3730017531 =E4.MCC/21. 7
=E4.MCC-21M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E4.MCC/21. 4
=E4.MCC-21M4 1 Exhaust filters 204x204mm 3040011703 =E4.MCC/21. 4
=E4.MCC-22F1 1 Circuit breaker 3P+N B32A 6-10kA 0107583032 =E4.MCC/22. 1
=E4.MCC-22F1 2 slave contact ..NO+NC 0308160000 =E4.MCC/22. 1
=E4.MCC-22F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E4.MCC/22. 4
=E4.MCC-22F3 2 slave contact ..NO+NC 0308160000 =E4.MCC/22. 4
=E4.MCC-23F1 1 Motor starter 10-16 50kA 0102288751 =E4.MCC/23. 1
=E4.MCC-23F1 1 slave contact 2x NO 0102288835 =E4.MCC/23. 1
=E4.MCC-23F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E4.MCC/23. 1
=E4.MCC-23F3 1 Motor starter 10-16 50kA 0102288751 =E4.MCC/23. 3
=E4.MCC-23F3 1 slave contact 2x NO 0102288835 =E4.MCC/23. 3
=E4.MCC-23F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E4.MCC/23. 3
=E4.MCC-23F5 1 Motor starter 10-16 50kA 0102288751 =E4.MCC/23. 5
=E4.MCC-23F5 1 slave contact 2x NO 0102288835 =E4.MCC/23. 5
=E4.MCC-23F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E4.MCC/23. 5
=E4.MCC-23F7 1 Motor starter 10-16 50kA 0102288751 =E4.MCC/23. 7
=E4.MCC-23F7 1 slave contact 2x NO 0102288835 =E4.MCC/23. 7
=E4.MCC-23F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E4.MCC/23. 7
=E4.MCC-24F1 1 Motor starter 10-16 50kA 0102288751 =E4.MCC/24. 1
=E4.MCC-24F1 1 slave contact 2x NO 0102288835 =E4.MCC/24. 1
=E4.MCC-24F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E4.MCC/24. 1
=E4.MCC-24F3 1 Motor starter 10-16 50kA 0102288751 =E4.MCC/24. 3
=E4.MCC-24F3 1 slave contact 2x NO 0102288835 =E4.MCC/24. 3
=E4.MCC-24F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E4.MCC/24. 3
=E4.MCC-24F5 1 Motor starter 10-16 50kA 0102288751 =E4.MCC/24. 5
=E4.MCC-24F5 1 slave contact 2x NO 0102288835 =E4.MCC/24. 5
=E4.MCC-24F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E4.MCC/24. 5
=E4.MCC-24F7 1 Motor starter 10-16 50kA 0102288751 =E4.MCC/24. 7
=E4.MCC-24F7 1 slave contact 2x NO 0102288835 =E4.MCC/24. 7
=E4.MCC-24F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E4.MCC/24. 7
=E4.MCC-40K1 1 magnetic switch 11kW / AC (1x NO) 3P 0101523356 =E4.MCC/40. 1
=E4.MCC-40K2 1 magnetic switch 4kW / AC (1x NO) 3P 0101523075 =E4.MCC/40. 2
=E4.MCC-40K3 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E4.MCC/40. 3
=E4.MCC-40K4

121
1

Terberg Control Systems


magnetic switch 5,5kW / AC (1x NO) 3P

Revision Date Engineer drawing : HR


0101523141

ADD Sobolinoe
As Built
page header : Partlist
=E4.MCC/40. 4

123

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 122
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E4.MCC-40K5 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E4.MCC/40. 5


=E4.MCC-40K6 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E4.MCC/40. 6
=E4.MCC-40K7 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E4.MCC/40. 7
=E4.MCC-40K8 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E4.MCC/40. 8
=E4.MCC-41K1 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E4.MCC/41. 1
=E4.MCC-41K2 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E4.MCC/41. 2
=E4.MCC-110U0 1 Inputcart 16 3880100920 =E4.MCC/110. 0
=E4.MCC-120U0 1 Outputcart drel 16 3880400920 =E4.MCC/120. 0

122
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
124

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 123
123
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
40K1-2 /22.1 jacket water heater

2
2

.
1

40K1-4 /22.1 32A


=E4.MCC-MG

3
3

.
/22.1 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
40K1-6

IJsselstein (the Netherlands)


WE4_40K1 5x

3
3

Terberg Control Systems


.
40K1-N /22.2 =

.
PE
PE

-X.
=CAT
/22.2 =

1.3
1.4
2.0
./
1
1

.
40K2-4 /22.4 space heater

Revision
2
2

.
2

40K2-6 /22.4 16A


WE4_40K2 3x

PE
PE

Date
40K2- /22.4 =

./

28.11.2006
06.12.2006
19.12.2006
1
1

U
40K3-2 /23.1 space cooler 1

U
2

HRI
HRI
HRI
U
2
2

V
/23.1 5.5kW / 11.5A

3
40K3-4

M
V
4
V
3
3

Engineer
~
W
WE4_40K3 4x
3

/23.1 =

-23M1
40K3-6

W
6
W
PE
PE

PE
/23.2 =

PE

design
drawing

plot-date
1
1

instruction :
40K4-2 /23.3 space cooler 2

: HR
: HR
U
2
U
2
2

V
/23.3 5.5kW / 11.5A

3
40K4-4

M
V
4
V
3
3

~
W
WE4_40K4 4x
4

/23.3 =

-23M3
40K4-6

: 19.12.2006
W
6
W
PE
PE

PE
/23.4 =

PE

1
1

U
40K5-2 /23.5 radiator fan 1

U
2
U
2
2

V /23.5 5.5kW / 11.5A

3
40K5-4

M
V
4
V
3
3

~
W

WE4_40K5 4x
5

/23.5 =

-23M5
40K5-6
W
6
W
PE
PE

PE
/23.6 =
PE


1
1

40K6-2 /23.7 radiator fan 2


U
2
U
2
2

/23.7 5.5kW / 11.5A


3

40K6-4
M
V
4
V
3
3

ADD Sobolinoe
~
W

WE4_40K6 4x
6

/23.7 =
-23M7

40K6-6

MCC PANEL ENGINE 4


W
6
W
PE
PE

PE

/23.8 =
PE


1
1

40K7-2 /24.1 radiator fan 3


U
2
U
2
2

/24.1 5.5kW / 11.5A


3

40K7-4
M
V
4
V
3
3

~
W

WE4_40K7 4x
7

/24.1 =
-24M1

40K7-6
W
6
W
PE
PE

PE

/24.2 =
PE


1
1

40K8-2 /24.3 radiator fan 4


U
2
U
2
2

/24.3 5.5kW / 11.5A


3

40K8-4
M
V
4
V
3
3

~
W

WE4_40K8 4x
8

/24.3 =
-24M3

40K8-6
drawing : 063058
page header : =E4.MCC-MG
W
6
W
PE
PE

PE

/24.4 =
PE


E4.MCC
As Built
9

GRP =

page : 124
page's 498
125
0 1 2 3 4 5 6 7 8 9

=E4.MCC-MG
Circuit description/function

radiator fan 5

radiator fan 6
5.5kW / 11.5A

5.5kW / 11.5A
=

=
Page
/24.5

/24.5

/24.5

/24.6

/24.7

/24.7

/24.7

/24.8

path
41K1-2
41K1-4
41K1-6

41K2-2
41K2-4
41K2-6

No

Bridge

1 2 3 PE 1 2 3 PE
4x

4x
WE4_41K1

WE4_41K2

1 2 3 PE 1 2 3 PE

U V W PE U V W PE
U V W U V W

2 4 6 2 4 6
U V W U V W

M M
3 ~ 3 ~

As Built
PE PE
-24M5 -24M7
124 126
Terberg Control Systems Revision Date Engineer drawing : HR page header : =E4.MCC-MG
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 125
0 1 2 3 4 5 6 7 8 9

=E4.MCC-PS
Circuit description/function

power supply from customer


CB (125A)

Page
/20.0

/20.1

/20.1

/20.1

/20.1

path
20S0-L1
20S0-L2
20S0-L3
20S0-NN

No

Bridge

1 2 3 4 5
WE4_20S0
5x35mm

1 2 3 4 5

L1 L2 L3 N N/

L1

=CUST
-X.

125
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.MCC-PS
127

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 126
0 1 2 3 4 5 6 7 8 9

=E4.MCC-X2
Circuit description/function

430VAC to control panel

Page
/20.5

/20.5

path
1
2

No

Bridge

1 2
WE4_X2_1
2x2.5mm

1 2

1 N

=.CTRL
-20F8

126
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.MCC-X2
128

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 127
0 1 2 3 4 5 6 7 8 9

=E4.MCC-X3
Circuit description/function

44VDC from control panel

Page
/20.8

/20.8

path
1
2

No

Bridge

1 2
2x
WE4_X3_1

1 2

1 2

-X3

127
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.MCC-X3
129

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 128
0 1 2 3 4 5 6 7 8 9

=E4.MCC-X20
Circuit description/function

430VAC control supply secondary

Page
/20.3

/20.3

path
1

No

Bridge

1 2
2x
WE4_X20_1

1 2

13 13

13 13

=.CTRL =.CTRL
-26K4 -26K5

128
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E4.MCC-X20
=E5.MCC/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 4 drawing : 063058 E4.MCC
page : 129
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A MCC PANEL ENGINE 5
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E5.MCC
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E5.MCC 1 Title page
E5.MCC 2 Index
E5.MCC 5 Reference
E5.MCC 11 Earthing
E5.MCC 18 Cabinet front view
E5.MCC 19 Used wiring numbers
E5.MCC 20 Supply from mains side
E5.MCC 21 Panel lighting heater and ventilation
E5.MCC 22 Feeder
E5.MCC 23 Auxiliary
E5.MCC 24 Auxiliary
E5.MCC 40 Auxiliary
E5.MCC 41 Auxiliary
E5.MCC 110 SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
E5.MCC 111 SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
E5.MCC 120 SBC 7-2 DREL O 4.0 - 4.7
E5.MCC 121 SBC 7-2 DREL O 5.0 - 5.7
E5.MCC 122 Partlist
E5.MCC 123 Partlist
E5.MCC 124 =E5.MCC-MG
E5.MCC 125 =E5.MCC-MG
E5.MCC 126 =E5.MCC-PS
E5.MCC 127 =E5.MCC-X2
E5.MCC 128 =E5.MCC-X3
E5.MCC 129 =E5.MCC-X20

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 2
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 530/240VAC line red


control voltage : 530/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 54VDC dark blue
control voltage : 6VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

2 11

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
2 11
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 11
0 1 2 3 4 5 6 7 8 9
596.0
600.0

387.0
210.0

298.0
300.0

dimensions hxwxd MCC panel 2100x600x600mm 63.0

cable entry: bottom entry


155.0 panel cut-out 155.0
x 178mm
y 178mm
paint RAL 7035
240.0
protection class IP54

1674.0

1763.0 panel cut-out 1763.0


x 178mm
y 178mm
1850.0

1950.0
2000.0
E#.MCC
E#.MCC

As Built
2100.0

11 19
Terberg Control Systems Revision Date Engineer drawing : HR page header : Cabinet front view
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 18
0 1 2 3 4 5 6 7 8 9

wire numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 up to 100

101 up to 150
151 up to 200

201 up to 250
251 up to 300

301 up to 350
351 up to 400

401 up to 450
451 up to 500

501 up to 550
551 up to 600

601 up to 650
651 up to 700

701 up to 750
751 up to 800

801 up to 850
851 up to 900

901 up to 950
951 up to 1000

1001 up to 1050
1051 up to 1100

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Used wiring numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 19
0 1 2 3 4 5 6 7 8 9

L1 125A L4 L1.1/22.0
L2 L5 L2.1/22.0

20X1
L3 L6 L3.1/22.0
N1 N2 N.1/22.0
6mm 5/110.0
distribution board

35mm 1 N 11 6/110.0
20F3
B16A+N 2 N. 14
6kA 110.2
L1 L2 L3 13
N 1.5mm
20S0 530VAC
CONTROL loop
F1 F2 F3 14
125A
110.1 SUPPLY PRI 1/21.0
2/21.0
ISOLATOR
AUXILIARY
SUPPLY 20T3
230VAC/
230VAC
315VA
201
50mm =E5.CTRL -X20 1
35mm 1.5mm 2.5mm

E5_16
=.CTRL/26.6
=CUST

=.CTRL/26.7
E5_17 -X2 1 2 -X3 1 2

=E5.CTRL

=E5.CTRL
20F8 1 20F8 N
L1 L3 -X20 2

E5_5

E5_6
L2 N 202 203
1 3 11 E5_1

=.CTRL/21.6/

=.CTRL/21.6/
=.CTRL/20.7
20F3.1
C2A 2 4 14 E5_2
6kA 110.3 =.CTRL/20.7

530VAC
CONTROL
SUPPLY SEC
3 4
40.0 40.0

CB (125A) 530VAC 530VAC 54VDC


power supply from control to control from control
customer supply panel panel
secondary

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Supply from mains side
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 20
0 1 2 3 4 5 6 7 8 9

20.6/1 1
20.6/2 2

=.CTRL/22.4 =.CTRL/22.7
E5.150 E5.151

1.5mm 1.5mm

-
-H 1 2

L N
L
21M4 M 21E7
110/120 m/h ~ N
230V
PE

panel Panel
ventilation heater
19W/0.08A 250W/1.2A

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Panel lighting heater and ventilation
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 21
0 1 2 3 4 5 6 7 8 9

20.9/L1.1 L1.1/23.0
20.9/L2.1 L2.1/23.0
20.9/L3.1 L3.1/23.0
20.9/N.1 N.1
10mm 6mm
Lapp-therm Lapp-therm

1 3 5 N 11.1 11.2 1 N 11.1 11.2


22F1 22F3
B32A+N 2 4 6 N. 14.1 14.2 B16A+N 2 N. 14.1 14.2
6kA 110.4 40.1 6kA 110.5 40.2

JACKET WATER SPACE


HEATER HEATER
6mm 2.5mm

1 3 5 1 3 5
40K1 N 40K2
40.1 2 4 6 40.2 2 4 6
A26 A9
=CAT

=CAT

L1 L2 L3 N L1 N

jacket water space heater


heater

32A 16A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Feeder
23

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 22
0 1 2 3 4 5 6 7 8 9

22.9/L1.1 L1.1/24.0
22.9/L2.1 L2.1/24.0
22.9/L3.1 L3.1/24.0
10mm 10mm 10mm 10mm
Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

23F1 34 44 23F3 34 44 23F5 34 44 23F7 34 44


MS116 110.6 40.3 MS116 110.7 40.4 MS116 110.8 40.5 MS116 111.1 40.6
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

SPACE SPACE RADIATOR RADIATOR


COOLER 1 COOLER 2 FAN 1 FAN 2

1 3 5 1 3 5 1 3 5 1 3 5
40K3 40K4 40K5 40K6
40.3 2 4 6 40.4 2 4 6 40.5 2 4 6 40.6 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

23M1 M 23M3 M 23M5 M 23M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

space space radiator radiator


cooler 1 cooler 2 fan 1 fan 2

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 23
0 1 2 3 4 5 6 7 8 9

23.9/L1.1 L1.1
23.9/L2.1 L2.1
23.9/L3.1 L3.1

10mm 10mm 10mm 10mm


Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

24F1 34 44 24F3 34 44 24F5 34 44 24F7 34 44


MS116 111.2 40.7 MS116 111.3 40.8 MS116 111.4 41.1 MS116 111.5 41.2
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

RADIATOR RADIATOR RADIATOR RADIATOR


FAN 3 FAN 4 FAN 5 FAN 6

1 3 5 1 3 5 1 3 5 1 3 5
40K7 40K8 41K1 41K2
40.7 2 4 6 40.8 2 4 6 41.1 2 4 6 41.2 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

24M1 M 24M3 M 24M5 M 24M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

radiator radiator radiator radiator


fan 3 fan 4 fan 5 fan 6

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

23
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 24
0 1 2 3 4 5 6 7 8 9

20.3/3 3/41.0
L-230V-ac

C C C C C C C C
120U0-K0 120U0-K1 120U0-K2 120U0-K3 120U0-K4 120U0-K5 120U0-K6 120U0-K7
120.1 0 120.2 1 120.3 2 120.4 3 120.5 4 120.6 5 120.7 6 120.8 7

206 208 210 212 214 216 218 220

11.2 11.2 43 43 43 43 43 43
22F1 22F3 23F1 23F3 23F5 23F7 24F1 24F3
22.2 14.2 22.5 14.2 23.2 44 23.4 44 23.6 44 23.8 44 24.2 44 24.4 44

207 209 211 213 215 217 219 221

A1 A1 A1 A1 A1 A1 A1 A1
40K1 40K2 40K3 40K4 40K5 40K6 40K7 40K8
A2 A2 A2 A2 A2 A2 A2 A2

20.3/4 4/41.0
N-230V-ac jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater
A26-30-10 230 A9-30-10 230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230

1 2 22.1 1 2 22.4 1 2 23.1 1 2 23.3 1 2 23.5 1 2 23.7 1 2 24.1 1 2 24.3


3 4 22.1 3 4 22.4 3 4 23.1 3 4 23.3 3 4 23.5 3 4 23.7 3 4 24.1 3 4 24.3
5 6 22.1 5 6 22.4 5 6 23.1 5 6 23.3 5 6 23.5 5 6 23.7 5 6 24.1 5 6 24.3
14 13 110.4 14 13 110.5 14 13 110.6 14 13 110.7 14 13 110.8 14 13 111.1 14 13 111.2 14 13 111.3

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
41

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 40
0 1 2 3 4 5 6 7 8 9

40.9/3 3
L-230V-ac

C C C C
120U0-K8 120U0-K9 120U0-K10 120U0-K11
121.1 8 121.2 9 121.3 10 121.4 11

222 224

43 43
24F5 24F7
24.6 44 24.8 44

223 225

A1 A1
41K1 41K2
A2 A2

40.9/4 4
N-230V-ac radiator radiator spare spare
fan 5 fan 6

A12-30-10-230 A12-30-10-230

1 2 24.5 1 2 24.7
3 4 24.5 3 4 24.7
5 6 24.5 5 6 24.7
14 13 111.4 14 13 111.5

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Auxiliary
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 41
0 1 2 3 4 5 6 7 8 9

20.9/5 5/111.0
+24VDC =E5.CTRL
13 11 11 11.1 11.1 33 33 33
20F3 20F3.1 22F1 22F3 23F1 23F3 23F5
20S0
E5_91_1 /=.CTRL/101.4

E5_91_2 /=.CTRL/101.5
14 20.4 14 20.3 14 22.2 14.2 22.4 14.1 23.2 34 23.4 34 23.6 34
20.1

229 231 233 235 237

13 13 13 13 13
40K1 40K2 40K3 40K4 40K5
40.1 14 40.2 14 40.3 14 40.4 14 40.5 14

Connection
CAN 1
SBC 7-2
OUT

226 227 228 230 232 234 236 238

110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 4.0 I 4.1 I 4.2 I 4.3 I 4.4 I 4.5 I 4.6 I 4.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 3 CAN1
x10 x1
end
125
250
500

- -

20.9/6 6/111.0
0VDC CAN 1 isolator 540VAC MCC 540VAC MCC jacket space space space radiator
network from auxiliary supply prim supply sec water heater cooler 1 cooler 2 fan 1
E5.CTRL supply off/failed off/failed heater

[7] [29] [378] [89] [90] [91] [92] [93]

41
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/120.0
+24VDC

33 33 33 33 33
23F7 24F1 24F3 24F5 24F7
23.8 34 24.2 34 24.4 34 24.6 34 24.8 34

239 241 243 245 247

13 13 13 13 13
40K6 40K7 40K8 41K1 41K2
40.6 14 40.7 14 40.8 14 41.1 14 41.2 14

240 242 244 246 248 249 250 251

110U0
110.0 8 9 11 11 12 13 14 15

I 5.0 I 5.1 I 5.2 I 5.3 I 5.4 I 5.5 I 5.6 I 5.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/120.0
0VDC radiator radiator radiator radiator radiator spare spare spare
fan 2 fan 3 fan 4 fan 5 fan 6

[94] [95] [96] [97] [98] [0] [0] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 H L
+

ON Power
0 3 Run

End
125
250
500
X10 X1
CAN-DREL16 Can
Bitrate Address
Digitale
output module

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
K0 K1 K2 K3 K4 K5 K6 K7
0 1 2 3 4 5 6 7

C 0 1 2 3 C 4 5 6 7
-

111.9/6 6/121.0
0VDC jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater

0 C 40.1 1 C 40.2 2 C 40.3 3 C 40.4 4 C 40.5 5 C 40.6 6 C 40.7 7 C 40.8

[34] [35] [36] [37] [38] [39] [40] [41]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 4.0 - 4.7
121

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5
+24VDC

120U0
120.0

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 3.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

120.9/6 6
0VDC radiator radiator spare spare spare spare spare spare
fan 5 fan 6

8 C 41.1 9 C 41.2 10 C 41.3 11 C 41.4

[42] [43] [0] [0] [0] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 5.0 - 5.7
122

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 121
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E5.MCC-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E5.MCC/18. 6


=E5.MCC-. 1 Plain chassis sp.6000 2000x600 3730063925 =E5.MCC/18. 6
=E5.MCC-. 1 Plinth sp.6000 100x600x600 3730069066 =E5.MCC/18. 7
=E5.MCC-. 1 Cable gland plate 2-parts 600x600 3730063196 =E5.MCC/18. 7
=E5.MCC-. 1 Drawing holder A4 3730021322 =E5.MCC/18. 7
=E5.MCC-. 1 half-cylinder with key 1242E 3730063615 =E5.MCC/18. 7
=E5.MCC-20F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E5.MCC/20. 3
=E5.MCC-20F3 1 slave contact ..NO+NC 0308160000 =E5.MCC/20. 3
=E5.MCC-20F3.1 1 Circuit breaker 2P C2A 6-10kA 0107581499 =E5.MCC/20. 3
=E5.MCC-20F3.1 1 slave contact ..NO+NC 0308160000 =E5.MCC/20. 3
=E5.MCC-20S0 1 Switch OT 125E6 3p 0306510132 =E5.MCC/20. 0
=E5.MCC-20S0 1 1xNO + 1xNC 0102443497 =E5.MCC/20. 0
=E5.MCC-20S0 2 Cover for ABB OT 100..125E6 switch 3p 0202530466 =E5.MCC/20. 0
=E5.MCC-20T3 1 Supply 230V-230V 315VA 3210000024 =E5.MCC/20. 3
=E5.MCC-20X1 1 TD 100/125A AL 3320563830 =E5.MCC/20. 1
=E5.MCC-21E7 1 Thermistor with ventilation 3730017531 =E5.MCC/21. 7
=E5.MCC-21M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E5.MCC/21. 4
=E5.MCC-21M4 1 Exhaust filters 204x204mm 3040011703 =E5.MCC/21. 4
=E5.MCC-22F1 1 Circuit breaker 3P+N B32A 6-10kA 0107583032 =E5.MCC/22. 1
=E5.MCC-22F1 2 slave contact ..NO+NC 0308160000 =E5.MCC/22. 1
=E5.MCC-22F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E5.MCC/22. 4
=E5.MCC-22F3 2 slave contact ..NO+NC 0308160000 =E5.MCC/22. 4
=E5.MCC-23F1 1 Motor starter 10-16 50kA 0102288751 =E5.MCC/23. 1
=E5.MCC-23F1 1 slave contact 2x NO 0102288835 =E5.MCC/23. 1
=E5.MCC-23F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E5.MCC/23. 1
=E5.MCC-23F3 1 Motor starter 10-16 50kA 0102288751 =E5.MCC/23. 3
=E5.MCC-23F3 1 slave contact 2x NO 0102288835 =E5.MCC/23. 3
=E5.MCC-23F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E5.MCC/23. 3
=E5.MCC-23F5 1 Motor starter 10-16 50kA 0102288751 =E5.MCC/23. 5
=E5.MCC-23F5 1 slave contact 2x NO 0102288835 =E5.MCC/23. 5
=E5.MCC-23F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E5.MCC/23. 5
=E5.MCC-23F7 1 Motor starter 10-16 50kA 0102288751 =E5.MCC/23. 7
=E5.MCC-23F7 1 slave contact 2x NO 0102288835 =E5.MCC/23. 7
=E5.MCC-23F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E5.MCC/23. 7
=E5.MCC-24F1 1 Motor starter 10-16 50kA 0102288751 =E5.MCC/24. 1
=E5.MCC-24F1 1 slave contact 2x NO 0102288835 =E5.MCC/24. 1
=E5.MCC-24F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E5.MCC/24. 1
=E5.MCC-24F3 1 Motor starter 10-16 50kA 0102288751 =E5.MCC/24. 3
=E5.MCC-24F3 1 slave contact 2x NO 0102288835 =E5.MCC/24. 3
=E5.MCC-24F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E5.MCC/24. 3
=E5.MCC-24F5 1 Motor starter 10-16 50kA 0102288751 =E5.MCC/24. 5
=E5.MCC-24F5 1 slave contact 2x NO 0102288835 =E5.MCC/24. 5
=E5.MCC-24F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E5.MCC/24. 5
=E5.MCC-24F7 1 Motor starter 10-16 50kA 0102288751 =E5.MCC/24. 7
=E5.MCC-24F7 1 slave contact 2x NO 0102288835 =E5.MCC/24. 7
=E5.MCC-24F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E5.MCC/24. 7
=E5.MCC-40K1 1 magnetic switch 11kW / AC (1x NO) 3P 0101523356 =E5.MCC/40. 1
=E5.MCC-40K2 1 magnetic switch 4kW / AC (1x NO) 3P 0101523075 =E5.MCC/40. 2
=E5.MCC-40K3 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E5.MCC/40. 3
=E5.MCC-40K4

121
1

Terberg Control Systems


magnetic switch 5,5kW / AC (1x NO) 3P

Revision Date Engineer drawing : HR


0101523141

ADD Sobolinoe
As Built
page header : Partlist
=E5.MCC/40. 4

123

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 122
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E5.MCC-40K5 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E5.MCC/40. 5


=E5.MCC-40K6 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E5.MCC/40. 6
=E5.MCC-40K7 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E5.MCC/40. 7
=E5.MCC-40K8 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E5.MCC/40. 8
=E5.MCC-41K1 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E5.MCC/41. 1
=E5.MCC-41K2 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E5.MCC/41. 2
=E5.MCC-110U0 1 Inputcart 16 3880100920 =E5.MCC/110. 0
=E5.MCC-120U0 1 Outputcart drel 16 3880400920 =E5.MCC/120. 0

122
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
124

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 123
123
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
40K1-2 /22.1 jacket water heater

2
2

.
1

40K1-4 /22.1 32A


=E5.MCC-MG

3
3

.
/22.1 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
40K1-6

IJsselstein (the Netherlands)


WE5_40K1 5x

3
3

Terberg Control Systems


.
40K1-N /22.2 =

.
PE
PE

-X.
=CAT
/22.2 =

1.3
1.4
2.0
./
1
1

.
40K2-4 /22.4 space heater

Revision
2
2

.
2

40K2-6 /22.4 16A


WE5_40K2 3x

PE
PE

Date
40K2- /22.4 =

./

28.11.2006
06.12.2006
19.12.2006
1
1

U
40K3-2 /23.1 space cooler 1

U
2

HRI
HRI
HRI
U
2
2

V
/23.1 5.5kW / 11.5A

3
40K3-4

M
V
4
V
3
3

Engineer
~
W
WE5_40K3 4x
3

/23.1 =

-23M1
40K3-6

W
6
W
PE
PE

PE
/23.2 =

PE

design
drawing

plot-date
1
1

instruction :
40K4-2 /23.3 space cooler 2

: HR
: HR
U
2
U
2
2

V
/23.3 5.5kW / 11.5A

3
40K4-4

M
V
4
V
3
3

~
W
WE5_40K4 4x
4

/23.3 =

-23M3
40K4-6

: 19.12.2006
W
6
W
PE
PE

PE
/23.4 =

PE

1
1

U
40K5-2 /23.5 radiator fan 1

U
2
U
2
2

V /23.5 5.5kW / 11.5A

3
40K5-4

M
V
4
V
3
3

~
W

WE5_40K5 4x
5

/23.5 =

-23M5
40K5-6
W
6
W
PE
PE

PE
/23.6 =
PE


1
1

40K6-2 /23.7 radiator fan 2


U
2
U
2
2

/23.7 5.5kW / 11.5A


3

40K6-4
M
V
4
V
3
3

ADD Sobolinoe
~
W

WE5_40K6 4x
6

/23.7 =
-23M7

40K6-6

MCC PANEL ENGINE 5


W
6
W
PE
PE

PE

/23.8 =
PE


1
1

40K7-2 /24.1 radiator fan 3


U
2
U
2
2

/24.1 5.5kW / 11.5A


3

40K7-4
M
V
4
V
3
3

~
W

WE5_40K7 4x
7

/24.1 =
-24M1

40K7-6
W
6
W
PE
PE

PE

/24.2 =
PE


1
1

40K8-2 /24.3 radiator fan 4


U
2
U
2
2

/24.3 5.5kW / 11.5A


3

40K8-4
M
V
4
V
3
3

~
W

WE5_40K8 4x
8

/24.3 =
-24M3

40K8-6
drawing : 063058
page header : =E5.MCC-MG
W
6
W
PE
PE

PE

/24.4 =
PE


E5.MCC
As Built
9

GRP =

page : 124
page's 498
125
0 1 2 3 4 5 6 7 8 9

=E5.MCC-MG
Circuit description/function

radiator fan 5

radiator fan 6
5.5kW / 11.5A

5.5kW / 11.5A
=

=
Page
/24.5

/24.5

/24.5

/24.6

/24.7

/24.7

/24.7

/24.8

path
41K1-2
41K1-4
41K1-6

41K2-2
41K2-4
41K2-6

No

Bridge

1 2 3 PE 1 2 3 PE
4x

4x
WE5_41K1

WE5_41K2

1 2 3 PE 1 2 3 PE

U V W PE U V W PE
U V W U V W

2 4 6 2 4 6
U V W U V W

M M
3 ~ 3 ~

As Built
PE PE
-24M5 -24M7
124 126
Terberg Control Systems Revision Date Engineer drawing : HR page header : =E5.MCC-MG
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 125
0 1 2 3 4 5 6 7 8 9

=E5.MCC-PS
Circuit description/function

power supply from customer


CB (125A)

Page
/20.0

/20.1

/20.1

/20.1

/20.1

path
20S0-L1
20S0-L2
20S0-L3
20S0-NN

No

Bridge

1 2 3 4 5
WE5_20S0
5x35mm

1 2 3 4 5

L1 L2 L3 N N/

L1

=CUST
-X.

125
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.MCC-PS
127

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 126
0 1 2 3 4 5 6 7 8 9

=E5.MCC-X2
Circuit description/function

530VAC to control panel

Page
/20.5

/20.5

path
1
2

No

Bridge

1 2
WE5_X2_1
2x2.5mm

1 2

1 N

=.CTRL
-20F8

126
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.MCC-X2
128

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 127
0 1 2 3 4 5 6 7 8 9

=E5.MCC-X3
Circuit description/function

54VDC from control panel

Page
/20.8

/20.8

path
1
2

No

Bridge

1 2
2x
WE5_X3_1

1 2

1 2

-X3

127
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.MCC-X3
129

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 128
0 1 2 3 4 5 6 7 8 9

=E5.MCC-X20
Circuit description/function

530VAC control supply secondary

Page
/20.3

/20.3

path
1

No

Bridge

1 2
2x
WE5_X20_1

1 2

13 13

13 13

=.CTRL =.CTRL
-26K4 -26K5

128
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E5.MCC-X20
=E6.MCC/1

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 5 drawing : 063058 E5.MCC
page : 129
Terberg Control Systems
IJsselstein - The Netherlands

Tel. (+31) 30 - 68 69 111


Fax. (+31) 30 - 68 70 517
mail@terberg-control-systems.nl

As Built
G3516A MCC PANEL ENGINE 6
Latest modify
this drawing remains the intellectual property of
Main contractor : Vostochnaya Technica Terberg Control Systems. subsidiares and subcontractors.
Nr: 2.0
Date: 19.12.2006
and may not be reproduced or transmitted in any way
Drawing number:
whatsoever without express written permission
063058 E6.MCC
of the above.
P.O. BOX : 630001
Project : ADD Sobolinoe
Address : ul.Dussya Kovalchuk 1
City : Novosibirsk Russia Address :
Telephonenumber : 007-3832 12 5611 Location :
Faxnumber : 007-3832 12 5612 Country :
Contact : Mr. Alexey Lee Telephonenumber :
Faxnumber :
Electrical
Subcontractor Contact :
: Terberg Control Systems
0 1 2 3 4 5 6 7 8 9

Page-index
Section Page Page header Section Page Page header
E6.MCC 1 Title page
E6.MCC 2 Index
E6.MCC 5 Reference
E6.MCC 11 Earthing
E6.MCC 18 Cabinet front view
E6.MCC 19 Used wiring numbers
E6.MCC 20 Supply from mains side
E6.MCC 21 Panel lighting heater and ventilation
E6.MCC 22 Feeder
E6.MCC 23 Auxiliary
E6.MCC 24 Auxiliary
E6.MCC 40 Auxiliary
E6.MCC 41 Auxiliary
E6.MCC 110 SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
E6.MCC 111 SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
E6.MCC 120 SBC 7-2 DREL O 4.0 - 4.7
E6.MCC 121 SBC 7-2 DREL O 5.0 - 5.7
E6.MCC 122 Partlist
E6.MCC 123 Partlist
E6.MCC 124 =E6.MCC-MG
E6.MCC 125 =E6.MCC-MG
E6.MCC 126 =E6.MCC-PS
E6.MCC 127 =E6.MCC-X2
E6.MCC 128 =E6.MCC-X3
E6.MCC 129 =E6.MCC-X20

1
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Index
5

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 2
0 1 2 3 4 5 6 7 8 9

LINENUMBER applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 630/240VAC line red


control voltage : 630/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 64VDC dark blue
control voltage : 7VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3 analogue signals : grey

mains/generator : L1 brown
18K3 18E7 mains : L2 black
mains : L3 grey
mains : Neutral blue
Start mains : PE ground green/yellow

minimum wire diameter : where not specified


mains wire 2,5mm
Symbols code CT's 4,0mm
1 2
7.2
control wire 1,0mm
5 6 I/O 0,5mm
Pagenumber before 9.1 Next pagenumber

2 11

Drawing : Page header:


Terberg Control Systems
Design : GRP =
IJsselstein (the Netherlands) drawing version
tel.: +31 (0) 30 68 69 111 Instruction : Version : V 0.1 Page's
fax.: +31 (0) 30 68 70 517 Drawing :
Plotdate : 29.10.05 Date : 29-10-05 Page:
version number V 0.0 : Engineering issue
Pagenumber version number V 1.0 : Construction issue

Example symbols code Example code Number of pages version number V 2.0 : Commissioning issue
version number V 3.0 : Final issue

Contactnumbers
1 2 18K3
7.2 18F6
18 = page number
7 = page number E = part name
2 = linenumber the panels are built according to:
K = relay
F = circuitbreaker - NEN-EN-IEC 439-1
6 = linenumber - EN-418

As Built
B16A = B characteristic 16 Amps - NEN-EN-IEC 60204-1
2 11
Terberg Control Systems Revision Date Engineer drawing : HR page header : Reference
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 5
0 1 2 3 4 5 6 7 8 9

Direct to earthrail in
busbar section
Earthrail

door

showed in the drawing as follow

or

PE
PEN
SWA

5
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Earthing
18

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 11
0 1 2 3 4 5 6 7 8 9
596.0
600.0

387.0
210.0

298.0
300.0

dimensions hxwxd MCC panel 2100x600x600mm 63.0

cable entry: bottom entry


155.0 panel cut-out 155.0
x 178mm
y 178mm
paint RAL 7035
240.0
protection class IP54

1674.0

1763.0 panel cut-out 1763.0


x 178mm
y 178mm
1850.0

1950.0
2000.0
E#.MCC
E#.MCC

As Built
2100.0

11 19
Terberg Control Systems Revision Date Engineer drawing : HR page header : Cabinet front view
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 18
0 1 2 3 4 5 6 7 8 9

wire numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 up to 100

101 up to 150
151 up to 200

201 up to 250
251 up to 300

301 up to 350
351 up to 400

401 up to 450
451 up to 500

501 up to 550
551 up to 600

601 up to 650
651 up to 700

701 up to 750
751 up to 800

801 up to 850
851 up to 900

901 up to 950
951 up to 1000

1001 up to 1050
1051 up to 1100

18
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

page header : Used wiring numbers


100

20

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 19
0 1 2 3 4 5 6 7 8 9

L1 125A L4 L1.1/22.0
L2 L5 L2.1/22.0

20X1
L3 L6 L3.1/22.0
N1 N2 N.1/22.0
6mm 5/110.0
distribution board

35mm 1 N 11 6/110.0
20F3
B16A+N 2 N. 14
6kA 110.2
L1 L2 L3 13
N 1.5mm
20S0 630VAC
CONTROL loop
F1 F2 F3 14
125A
110.1 SUPPLY PRI 1/21.0
2/21.0
ISOLATOR
AUXILIARY
SUPPLY 20T3
230VAC/
230VAC
315VA
201
50mm =E6.CTRL -X20 1
35mm 1.5mm 2.5mm

E6_16
=.CTRL/26.6
=CUST

=.CTRL/26.7
E6_17 -X2 1 2 -X3 1 2

=E6.CTRL

=E6.CTRL
20F8 1 20F8 N
L1 L3 -X20 2

E6_5

E6_6
L2 N 202 203
1 3 11 E6_1

=.CTRL/21.6/

=.CTRL/21.6/
=.CTRL/20.7
20F3.1
C2A 2 4 14 E6_2
6kA 110.3 =.CTRL/20.7

630VAC
CONTROL
SUPPLY SEC
3 4
40.0 40.0

CB (125A) 630VAC 630VAC 64VDC


power supply from control to control from control
customer supply panel panel
secondary

19
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Supply from mains side
21

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 20
0 1 2 3 4 5 6 7 8 9

20.6/1 1
20.6/2 2

=.CTRL/22.4 =.CTRL/22.7
E6.150 E6.151

1.5mm 1.5mm

-
-H 1 2

L N
L
21M4 M 21E7
110/120 m/h ~ N
230V
PE

panel Panel
ventilation heater
19W/0.08A 250W/1.2A

20
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Builtpage header : Panel lighting heater and ventilation
22

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 21
0 1 2 3 4 5 6 7 8 9

20.9/L1.1 L1.1/23.0
20.9/L2.1 L2.1/23.0
20.9/L3.1 L3.1/23.0
20.9/N.1 N.1
10mm 6mm
Lapp-therm Lapp-therm

1 3 5 N 11.1 11.2 1 N 11.1 11.2


22F1 22F3
B32A+N 2 4 6 N. 14.1 14.2 B16A+N 2 N. 14.1 14.2
6kA 110.4 40.1 6kA 110.5 40.2

JACKET WATER SPACE


HEATER HEATER
6mm 2.5mm

1 3 5 1 3 5
40K1 N 40K2
40.1 2 4 6 40.2 2 4 6
A26 A9
=CAT

=CAT

L1 L2 L3 N L1 N

jacket water space heater


heater

32A 16A

21
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Feeder
23

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 22
0 1 2 3 4 5 6 7 8 9

22.9/L1.1 L1.1/24.0
22.9/L2.1 L2.1/24.0
22.9/L3.1 L3.1/24.0
10mm 10mm 10mm 10mm
Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

23F1 34 44 23F3 34 44 23F5 34 44 23F7 34 44


MS116 110.6 40.3 MS116 110.7 40.4 MS116 110.8 40.5 MS116 111.1 40.6
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

SPACE SPACE RADIATOR RADIATOR


COOLER 1 COOLER 2 FAN 1 FAN 2

1 3 5 1 3 5 1 3 5 1 3 5
40K3 40K4 40K5 40K6
40.3 2 4 6 40.4 2 4 6 40.5 2 4 6 40.6 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

23M1 M 23M3 M 23M5 M 23M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

space space radiator radiator


cooler 1 cooler 2 fan 1 fan 2

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

22
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
24

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 23
0 1 2 3 4 5 6 7 8 9

23.9/L1.1 L1.1
23.9/L2.1 L2.1
23.9/L3.1 L3.1

10mm 10mm 10mm 10mm


Lapp-therm Lapp-therm Lapp-therm Lapp-therm

1 3 5 1 3 5 1 3 5 1 3 5
33 43 33 43 33 43 33 43

24F1 34 44 24F3 34 44 24F5 34 44 24F7 34 44


MS116 111.2 40.7 MS116 111.3 40.8 MS116 111.4 41.1 MS116 111.5 41.2
10-16 10-16 10-16 10-16
16kA 2 4 6 16kA 2 4 6 16kA 2 4 6 16kA 2 4 6

RADIATOR RADIATOR RADIATOR RADIATOR


FAN 3 FAN 4 FAN 5 FAN 6

1 3 5 1 3 5 1 3 5 1 3 5
40K7 40K8 41K1 41K2
40.7 2 4 6 40.8 2 4 6 41.1 2 4 6 41.2 2 4 6
A12 A12 A12 A12

U V W U V W U V W U V W

2 4 6 2 4 6 2 4 6 2 4 6
U V W U V W U V W U V W

24M1 M 24M3 M 24M5 M 24M7 M


3 ~ 3 ~ 3 ~ 3 ~
PE PE PE PE

radiator radiator radiator radiator


fan 3 fan 4 fan 5 fan 6

5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A 5.5kW / 11.5A

23
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
40

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 24
0 1 2 3 4 5 6 7 8 9

20.3/3 3/41.0
L-230V-ac

C C C C C C C C
120U0-K0 120U0-K1 120U0-K2 120U0-K3 120U0-K4 120U0-K5 120U0-K6 120U0-K7
120.1 0 120.2 1 120.3 2 120.4 3 120.5 4 120.6 5 120.7 6 120.8 7

206 208 210 212 214 216 218 220

11.2 11.2 43 43 43 43 43 43
22F1 22F3 23F1 23F3 23F5 23F7 24F1 24F3
22.2 14.2 22.5 14.2 23.2 44 23.4 44 23.6 44 23.8 44 24.2 44 24.4 44

207 209 211 213 215 217 219 221

A1 A1 A1 A1 A1 A1 A1 A1
40K1 40K2 40K3 40K4 40K5 40K6 40K7 40K8
A2 A2 A2 A2 A2 A2 A2 A2

20.3/4 4/41.0
N-230V-ac jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater
A26-30-10 230 A9-30-10 230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230 A12-30-10-230

1 2 22.1 1 2 22.4 1 2 23.1 1 2 23.3 1 2 23.5 1 2 23.7 1 2 24.1 1 2 24.3


3 4 22.1 3 4 22.4 3 4 23.1 3 4 23.3 3 4 23.5 3 4 23.7 3 4 24.1 3 4 24.3
5 6 22.1 5 6 22.4 5 6 23.1 5 6 23.3 5 6 23.5 5 6 23.7 5 6 24.1 5 6 24.3
14 13 110.4 14 13 110.5 14 13 110.6 14 13 110.7 14 13 110.8 14 13 111.1 14 13 111.2 14 13 111.3

24
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built page header : Auxiliary
41

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 40
0 1 2 3 4 5 6 7 8 9

40.9/3 3
L-230V-ac

C C C C
120U0-K8 120U0-K9 120U0-K10 120U0-K11
121.1 8 121.2 9 121.3 10 121.4 11

222 224

43 43
24F5 24F7
24.6 44 24.8 44

223 225

A1 A1
41K1 41K2
A2 A2

40.9/4 4
N-230V-ac radiator radiator spare spare
fan 5 fan 6

A12-30-10-230 A12-30-10-230

1 2 24.5 1 2 24.7
3 4 24.5 3 4 24.7
5 6 24.5 5 6 24.7
14 13 111.4 14 13 111.5

40
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Auxiliary
110

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 41
0 1 2 3 4 5 6 7 8 9

20.9/5 5/111.0
+24VDC =E6.CTRL
13 11 11 11.1 11.1 33 33 33
20F3 20F3.1 22F1 22F3 23F1 23F3 23F5
20S0
E6_91_1 /=.CTRL/101.4

E6_91_2 /=.CTRL/101.5
14 20.4 14 20.3 14 22.2 14.2 22.4 14.1 23.2 34 23.4 34 23.6 34
20.1

229 231 233 235 237

13 13 13 13 13
40K1 40K2 40K3 40K4 40K5
40.1 14 40.2 14 40.3 14 40.4 14 40.5 14

Connection
CAN 1
SBC 7-2
OUT

226 227 228 230 232 234 236 238

110U0
111.0 + H L 0 1 2 3 4 5 6 7

CAN Network I 4.0 I 4.1 I 4.2 I 4.3 I 4.4 I 4.5 I 4.6 I 4.7
16 channel
digital input
card

Power
Terberg Run
Control Systems CAN

BITRATE
Address
I
O
0 3 CAN1
x10 x1
end
125
250
500

- -

20.9/6 6/111.0
0VDC CAN 1 isolator 640VAC MCC 640VAC MCC jacket space space space radiator
network from auxiliary supply prim supply sec water heater cooler 1 cooler 2 fan 1
E6.CTRL supply off/failed off/failed heater

[7] [29] [378] [89] [90] [91] [92] [93]

41
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 6.0 - DI 6.7
111

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 110
0 1 2 3 4 5 6 7 8 9

110.9/5 5/120.0
+24VDC

33 33 33 33 33
23F7 24F1 24F3 24F5 24F7
23.8 34 24.2 34 24.4 34 24.6 34 24.8 34

239 241 243 245 247

13 13 13 13 13
40K6 40K7 40K8 41K1 41K2
40.6 14 40.7 14 40.8 14 41.1 14 41.2 14

240 242 244 246 248 249 250 251

110U0
110.0 8 9 11 11 12 13 14 15

I 5.0 I 5.1 I 5.2 I 5.3 I 5.4 I 5.5 I 5.6 I 5.7


16 channel
digital input
card

Terberg
Control Systems

110.9/6 6/120.0
0VDC radiator radiator radiator radiator radiator spare spare spare
fan 2 fan 3 fan 4 fan 5 fan 6

[94] [95] [96] [97] [98] [0] [0] [0]

110
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 CAN-DIN16 DI 7.0 - DI 7.7
120

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 111
0 1 2 3 4 5 6 7 8 9

111.9/5 5/121.0
+24VDC Connection
CAN 1 SBC 7-2
in out

120U0
121.0 H L
+

ON Power
0 3 Run

End
125
250
500
X10 X1
CAN-DREL16 Can
Bitrate Address
Digitale
output module

K0 K1 K2 K3 K4 K5 K6 K7

O 2.0 O 2.1 O 2.2 O 2.3 O 2.4 O 2.5 O 2.6 O 2.7

C C C C C C C C
K0 K1 K2 K3 K4 K5 K6 K7
0 1 2 3 4 5 6 7

C 0 1 2 3 C 4 5 6 7
-

111.9/6 6/121.0
0VDC jacket space space space radiator radiator radiator radiator
water heater cooler 1 cooler 2 fan 1 fan 2 fan 3 fan 4
heater

0 C 40.1 1 C 40.2 2 C 40.3 3 C 40.4 4 C 40.5 5 C 40.6 6 C 40.7 7 C 40.8

[34] [35] [36] [37] [38] [39] [40] [41]

111
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 4.0 - 4.7
121

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 120
0 1 2 3 4 5 6 7 8 9

120.9/5 5
+24VDC

120U0
120.0

K8 K9 K10 K11 K12 K13 K14 K15

O 3.0 O 3.1 O 3.2 O 3.3 O 3.4 O 3.5 O 3.6 O 3.7

C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
8 9 10 11 12 13 14 15

C 8 9 10 11 C 12 13 14 15

120.9/6 6
0VDC radiator radiator spare spare spare spare spare spare
fan 5 fan 6

8 C 41.1 9 C 41.2 10 C 41.3 11 C 41.4

[42] [43] [0] [0] [0] [0] [0] [0]

120
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : SBC 7-2 DREL O 5.0 - 5.7
122

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 121
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E6.MCC-. 1 Panel sp.6000 2000x600x600 (RAL7035) 3730002294 =E6.MCC/18. 6


=E6.MCC-. 1 Plain chassis sp.6000 2000x600 3730063925 =E6.MCC/18. 6
=E6.MCC-. 1 Plinth sp.6000 100x600x600 3730069066 =E6.MCC/18. 7
=E6.MCC-. 1 Cable gland plate 2-parts 600x600 3730063196 =E6.MCC/18. 7
=E6.MCC-. 1 Drawing holder A4 3730021322 =E6.MCC/18. 7
=E6.MCC-. 1 half-cylinder with key 1242E 3730063615 =E6.MCC/18. 7
=E6.MCC-20F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E6.MCC/20. 3
=E6.MCC-20F3 1 slave contact ..NO+NC 0308160000 =E6.MCC/20. 3
=E6.MCC-20F3.1 1 Circuit breaker 2P C2A 6-10kA 0107581499 =E6.MCC/20. 3
=E6.MCC-20F3.1 1 slave contact ..NO+NC 0308160000 =E6.MCC/20. 3
=E6.MCC-20S0 1 Switch OT 125E7 3p 0306510132 =E6.MCC/20. 0
=E6.MCC-20S0 1 1xNO + 1xNC 0102443497 =E6.MCC/20. 0
=E6.MCC-20S0 2 Cover for ABB OT 100..125E7 switch 3p 0202530466 =E6.MCC/20. 0
=E6.MCC-20T3 1 Supply 230V-230V 315VA 3210000024 =E6.MCC/20. 3
=E6.MCC-20X1 1 TD 100/125A AL 3320563830 =E6.MCC/20. 1
=E6.MCC-21E7 1 Thermistor with ventilation 3730017531 =E6.MCC/21. 7
=E6.MCC-21M4 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E6.MCC/21. 4
=E6.MCC-21M4 1 Exhaust filters 204x204mm 3040011703 =E6.MCC/21. 4
=E6.MCC-22F1 1 Circuit breaker 3P+N B32A 6-10kA 0107583032 =E6.MCC/22. 1
=E6.MCC-22F1 2 slave contact ..NO+NC 0308160000 =E6.MCC/22. 1
=E6.MCC-22F3 1 Circuit breaker 1P+N B16A 6-10kA 0901062305 =E6.MCC/22. 4
=E6.MCC-22F3 2 slave contact ..NO+NC 0308160000 =E6.MCC/22. 4
=E6.MCC-23F1 1 Motor starter 10-16 50kA 0102288751 =E6.MCC/23. 1
=E6.MCC-23F1 1 slave contact 2x NO 0102288835 =E6.MCC/23. 1
=E6.MCC-23F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E6.MCC/23. 1
=E6.MCC-23F3 1 Motor starter 10-16 50kA 0102288751 =E6.MCC/23. 3
=E6.MCC-23F3 1 slave contact 2x NO 0102288835 =E6.MCC/23. 3
=E6.MCC-23F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E6.MCC/23. 3
=E6.MCC-23F5 1 Motor starter 10-16 50kA 0102288751 =E6.MCC/23. 5
=E6.MCC-23F5 1 slave contact 2x NO 0102288835 =E6.MCC/23. 5
=E6.MCC-23F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E6.MCC/23. 5
=E6.MCC-23F7 1 Motor starter 10-16 50kA 0102288751 =E6.MCC/23. 7
=E6.MCC-23F7 1 slave contact 2x NO 0102288835 =E6.MCC/23. 7
=E6.MCC-23F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E6.MCC/23. 7
=E6.MCC-24F1 1 Motor starter 10-16 50kA 0102288751 =E6.MCC/24. 1
=E6.MCC-24F1 1 slave contact 2x NO 0102288835 =E6.MCC/24. 1
=E6.MCC-24F1 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E6.MCC/24. 1
=E6.MCC-24F3 1 Motor starter 10-16 50kA 0102288751 =E6.MCC/24. 3
=E6.MCC-24F3 1 slave contact 2x NO 0102288835 =E6.MCC/24. 3
=E6.MCC-24F3 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E6.MCC/24. 3
=E6.MCC-24F5 1 Motor starter 10-16 50kA 0102288751 =E6.MCC/24. 5
=E6.MCC-24F5 1 slave contact 2x NO 0102288835 =E6.MCC/24. 5
=E6.MCC-24F5 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E6.MCC/24. 5
=E6.MCC-24F7 1 Motor starter 10-16 50kA 0102288751 =E6.MCC/24. 7
=E6.MCC-24F7 1 slave contact 2x NO 0102288835 =E6.MCC/24. 7
=E6.MCC-24F7 1 adapterplate between MS116 and A9/A12/A16 0102293140 =E6.MCC/24. 7
=E6.MCC-40K1 1 magnetic switch 11kW / AC (1x NO) 3P 0101523356 =E6.MCC/40. 1
=E6.MCC-40K2 1 magnetic switch 4kW / AC (1x NO) 3P 0101523075 =E6.MCC/40. 2
=E6.MCC-40K3 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E6.MCC/40. 3
=E6.MCC-40K4

121
1

Terberg Control Systems


magnetic switch 5,5kW / AC (1x NO) 3P

Revision Date Engineer drawing : HR


0101523141

ADD Sobolinoe
As Built
page header : Partlist
=E6.MCC/40. 4

123

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 122
0 1 2 3 4 5 6 7 8 9

Partlist
Part Numb. Definition Ordercode Page

=E6.MCC-40K5 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E6.MCC/40. 5


=E6.MCC-40K6 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E6.MCC/40. 6
=E6.MCC-40K7 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E6.MCC/40. 7
=E6.MCC-40K8 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E6.MCC/40. 8
=E6.MCC-41K1 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E6.MCC/41. 1
=E6.MCC-41K2 1 magnetic switch 5,5kW / AC (1x NO) 3P 0101523141 =E6.MCC/41. 2
=E6.MCC-110U0 1 Inputcart 16 3880100920 =E6.MCC/110. 0
=E6.MCC-120U0 1 Outputcart drel 16 3880400920 =E6.MCC/120. 0

122
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : Partlist
124

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 123
123
Circuit description/function

No
0

path
Page

Bridge

Fax:
Tel:
1
1

.
40K1-2 /22.1 jacket water heater

2
2

.
1

40K1-4 /22.1 32A


=E6.MCC-MG

3
3

.
/22.1 =

+31 (0) 30 68 70 517


+31 (0) 30 68 69 111
40K1-6

IJsselstein (the Netherlands)


WE6_40K1 5x

3
3

Terberg Control Systems


.
40K1-N /22.2 =

.
PE
PE

-X.
=CAT
/22.2 =

1.3
1.4
2.0
./
1
1

.
40K2-4 /22.4 space heater

Revision
2
2

.
2

40K2-6 /22.4 16A


WE6_40K2 3x

PE
PE

Date
40K2- /22.4 =

./

28.11.2006
06.12.2006
19.12.2006
1
1

U
40K3-2 /23.1 space cooler 1

U
2

HRI
HRI
HRI
U
2
2

V
/23.1 5.5kW / 11.5A

3
40K3-4

M
V
4
V
3
3

Engineer
~
W
WE6_40K3 4x
3

/23.1 =

-23M1
40K3-6

W
6
W
PE
PE

PE
/23.2 =

PE

design
drawing

plot-date
1
1

instruction :
40K4-2 /23.3 space cooler 2

: HR
: HR
U
2
U
2
2

V
/23.3 5.5kW / 11.5A

3
40K4-4

M
V
4
V
3
3

~
W
WE6_40K4 4x
4

/23.3 =

-23M3
40K4-6

: 19.12.2006
W
6
W
PE
PE

PE
/23.4 =

PE

1
1

U
40K5-2 /23.5 radiator fan 1

U
2
U
2
2

V /23.5 5.5kW / 11.5A

3
40K5-4

M
V
4
V
3
3

~
W

WE6_40K5 4x
5

/23.5 =

-23M5
40K5-6
W
6
W
PE
PE

PE
/23.6 =
PE


1
1

40K6-2 /23.7 radiator fan 2


U
2
U
2
2

/23.7 5.5kW / 11.5A


3

40K6-4
M
V
4
V
3
3

ADD Sobolinoe
~
W

WE6_40K6 4x
6

/23.7 =
-23M7

40K6-6

MCC PANEL ENGINE 6


W
6
W
PE
PE

PE

/23.8 =
PE


1
1

40K7-2 /24.1 radiator fan 3


U
2
U
2
2

/24.1 5.5kW / 11.5A


3

40K7-4
M
V
4
V
3
3

~
W

WE6_40K7 4x
7

/24.1 =
-24M1

40K7-6
W
6
W
PE
PE

PE

/24.2 =
PE


1
1

40K8-2 /24.3 radiator fan 4


U
2
U
2
2

/24.3 5.5kW / 11.5A


3

40K8-4
M
V
4
V
3
3

~
W

WE6_40K8 4x
8

/24.3 =
-24M3

40K8-6
drawing : 063058
page header : =E6.MCC-MG
W
6
W
PE
PE

PE

/24.4 =
PE


E6.MCC
As Built
9

GRP =

page : 124
page's 498
125
0 1 2 3 4 5 6 7 8 9

=E6.MCC-MG
Circuit description/function

radiator fan 5

radiator fan 6
5.5kW / 11.5A

5.5kW / 11.5A
=

=
Page
/24.5

/24.5

/24.5

/24.6

/24.7

/24.7

/24.7

/24.8

path
41K1-2
41K1-4
41K1-6

41K2-2
41K2-4
41K2-6

No

Bridge

1 2 3 PE 1 2 3 PE
4x

4x
WE6_41K1

WE6_41K2

1 2 3 PE 1 2 3 PE

U V W PE U V W PE
U V W U V W

2 4 6 2 4 6
U V W U V W

M M
3 ~ 3 ~

As Built
PE PE
-24M5 -24M7
124 126
Terberg Control Systems Revision Date Engineer drawing : HR page header : =E6.MCC-MG
ADD Sobolinoe
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 125
0 1 2 3 4 5 6 7 8 9

=E6.MCC-PS
Circuit description/function

power supply from customer


CB (125A)

Page
/20.0

/20.1

/20.1

/20.1

/20.1

path
20S0-L1
20S0-L2
20S0-L3
20S0-NN

No

Bridge

1 2 3 4 5
WE6_20S0
5x35mm

1 2 3 4 5

L1 L2 L3 N N/

L1

=CUST
-X.

125
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.MCC-PS
127

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 126
0 1 2 3 4 5 6 7 8 9

=E6.MCC-X2
Circuit description/function

630VAC to control panel

Page
/20.5

/20.5

path
1
2

No

Bridge

1 2
WE6_X2_1
2x2.5mm

1 2

1 N

=.CTRL
-20F8

126
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.MCC-X2
128

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 127
0 1 2 3 4 5 6 7 8 9

=E6.MCC-X3
Circuit description/function

64VDC from control panel

Page
/20.8

/20.8

path
1
2

No

Bridge

1 2
2x
WE6_X3_1

1 2

1 2

-X3

127
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.MCC-X3
129

IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =


Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 128
0 1 2 3 4 5 6 7 8 9

=E6.MCC-X20
Circuit description/function

630VAC control supply secondary

Page
/20.3

/20.3

path
1

No

Bridge

1 2
2x
WE6_X20_1

1 2

13 13

13 13

=.CTRL =.CTRL
-26K4 -26K5

128
Terberg Control Systems Revision Date Engineer drawing : HR
ADD Sobolinoe
As Built
page header : =E6.MCC-X20
IJsselstein (the Netherlands) 2.0 19.12.2006 HRI design : HR GRP =
Tel: +31 (0) 30 68 69 111 1.4 06.12.2006 HRI instruction : page's 498
Fax: +31 (0) 30 68 70 517 1.3 28.11.2006 HRI plot-date : 19.12.2006
MCC PANEL ENGINE 6 drawing : 063058 E6.MCC
page : 129

You might also like