Professional Documents
Culture Documents
JR12:L731/L71121/L2123 J3413:X721
CI/SfB
(52.5) (H1)
September 2016 WM424
Water Management
PRODUCT AND INSTALLATION MANUAL
AquaCell Systems
Contents
AquaCell Systems
Soft or natural SuDS How can the Wavin help with SuDS projects?
Hard or engineered SuDS
Wavin is well qualified to advise on how to comply with current
SuDS should also aim to mimic nature, whilst focusing on 4 key and emerging regulation. We can aid specifiers, developers
areas (as shown below): and contractors in responding to legislative demands as they
1. Controlling run-off / flood risk pertain to flooding, sewage, urban drainage and sustainable
2. Improving water quality resources use.
3. Providing amenities
4. Creating an environment for biodiversity In particular, the proven qualities and performance of AquaCell
systems not only support the achievement of SuDS, they can
The CIRIA SuDS Manual gives guidance on all areas of SuDS also help reinforce and enhance planning applications and enable
and focuses on the cost-effective planning, design, construction, development to proceed.
operation and maintenance of SuDS.
SuDS Design
Amenity Biodiversity
Create and sustain Create and sustain
better places for people better places for nature
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Keeping you
on top of legislation
Flood and Water Management Act 2010 Building Regulation Part H (Drainage and Waste Disposal)
Climate projections suggest that extreme weather will happen Building Regulation Part H embraces the guidelines for drainage
more frequently in the future. The Flood and Water Management and waste disposal that must be met in the UK.
Act is designed to reduce the risk of flooding and its consequences
by providing for better, more comprehensive and co-ordinated Although Part H extends to rainwater drainage and solid waste
water management, embracing groundwater, surface water and storage, waste drainage issues are to the fore. The Building
coastal erosion risk. Regulations are designed to ensure that all foul water (waste
from urinals, portals, food preparation water etc.) is properly
The Act gives DEFRA responsibility for establishing national disposed of to maintain a decent level of sanitation, promoting
standards for sustainable drainage and empowers local both personal and environmental health.
authorities to manage local flood risk adapting and maintaining
sustainable drainage schemes. The regulations also highlight the importance of pollution
prevention, working sewage infrastructure and sewage
Specifically with regards to stormwater, Building Regulations maintenance.
Approved Document H3 stipulates that adequate provision
should be made for rainwater to be carried from the roof of a Planning Policy
building to either a soakaway, water course or sewer.
Statement 25: Development and Flood Risk Responding to
The EU Water Framework Directive climate change, and replacing Planning Policy Guidance Note 25,
the statement PPS25 sets out policy to ensure that flood risk is
Nearly half the EU population lives in water-stressed countries, taken into account at all stages of the planning process and that
caused by high extraction from freshwater sources, and demand inappropriate development in areas at risk of flooding is avoided.
is growing all the time.
The policy directs development away from areas of highest risk
The EU Water Framework Directive introduces a new legislative and where new development is, exceptionally necessary in such
approach designed to better manage and protect water areas, aims to make it safe without creating an increase in flood
resources, based not on national or political boundaries but on risk elsewhere and, where possible, reduce flood risk overall.
the natural formations of river basins. Statement 3: Housing PPS3 underpins the delivery of the
Governments strategic housing policy objectives. The statement
replaces Planning Policy Guidance 3: Housing and earlier
editions of PPS3, providing technical amendments to Annex B:
Definitions to reflect the introduction of Affordable Rent.
Environmental Benefits
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AquaCell Eco AquaCell Prime
Eco is manufactured from specially reformulated, recycled Prime is the latest addition to the AquaCell range, manufactured
material and has been designed for shallow, non-trafficked, from specially reformulated, recycled material. It is ideal for use
landscape applications. in both shallow and deep applications, subject to either regular
traffic loading such as car parks (for vehicles up to 12 tonnes)
or for landscaped areas.
Core has been designed for use in deep applications, subject to Plus has been designed primarily for use in applications where
both regular and heavy traffic loadings, such as cars and HGVs inspectability is required, and is suitable for use in all applications
(for vehicles up to 44 tonnes). from landscaped areas to heavily trafficked areas (for vehicles up
to 44 tonnes).
Abbreviations
P/E Fittings with both ends plain or with one plain end and one D/S Fittings with ring-seal or push-fit sockets at all ends.
special end.
British Board of Agrment BBA logo identifies
S/S Fittings with one or more ring-seal or push-fit sockets, non-Kitemarked fittings covered by British Board of Agrment
but always one plain or special end. Certificate
Product Description Inlet Size (mm) 110 150 160 225 Page
Modular Units AquaCell Eco 1m x 0.5 x 0.4m l 9
Spares AquaCell Clip for use with all types of AquaCell units 39
AquaCell Shear Connector for use with all types of AquaCell units 39
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Product Details
AquaCell Eco
Application
H
If trafficking of the buried tank by construction plant or, other
vehicles is unavoidable, the installation should be constructed L W
using AquaCell Core units (see page 11).
Material: Reformulated polypropylene
The width of an AquaCell Eco installation should not exceed
12 metres to allow for mechanical backfilling without loading. Nominal Part Dimensions (mm)
Size (mm) Number W H L
There is no limit to the length of the installation.
160 6LB025 500 400 1000
Features and benefits
Maximum installation depths (to base units) and minimum cover depths (1)
H
Suitable for regular traffic loading, e.g. car parks
Proven vertical loading capacity of: 45.6 tonnes/m
Proven lateral loading capacity of: 7 tonnes/m L W
Grey in colour, for ease of identification
BBA approved Certificate No 03/4018
Material: Reformulated polypropylene
Ideal for major attenuation and infiltration schemes
Nominal Part Dimensions (mm)
Size (mm) Number W H L
160 6LB075 500 400 1000
(1) Loosening of dense sand or softening of clay by water can occur during installation. Designer to factor in when selecting value.
(2) The design is very sensitive to small changes in the assumed value of , therefore, it should be confirmed by a chartered geotechnical
engineer. In clay soils, it may be possible to utilise cohesion in some cases.
(3) Applicable for car parks or other areas trafficked only by cars or occasional refuse collection trucks or similar vehicles (typically one per week).
Assumptions made are: ground surface is horizontal shear planes or other weaknesses are not present within the structure of the soil
Source: BBA
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Product Details
AquaCell Core
Application
H
Features and benefits
4.0m
(1) Loosening of dense sand or softening of clay by water can occur during installation. Designer to factor in when selecting value.
(2) The design is very sensitive to small changes in the assumed value of , therefore, it should be confirmed by a chartered
geotechnical engineer. In clay soils, it may be possible to utilise cohesion in some cases.
(3) Applicable for car parks or other areas trafficked only by cars or occasional refuse collection trucks or similar vehicles (typically one per week).
Assumptions made are: ground surface is horizontal shear planes or other weaknesses are not present within the structure of the soil
Source: BBA
H
the base of the units from ground level, in best soil conditions.
Trafficking by heavy construction plant on site, including
mechanical equipment, must be avoided until the minimum
L W
cover depth of 0.9 metres is in place.
Material: Polypropylene
Features and benefits
Nominal Part Dimensions (mm)
Suitable for extra deep installations Size (mm) Number W H L
Inspectable (supplied with end cap for use when an 160 6LB200 500 400 1000
inspection channel is not required)
Proven vertical loading capacity of: 65 tonnes/m
Proven lateral loading capacity of: 8.5 tonnes/m
Light blue in colour, for ease of identification
BBA approved Certificate No 03/4018
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Product Details
AquaCell Plus
AquaCell Plus: for inspectability Inspectability Scenarios
By aligning AquaCell Plus units end-to-end, full length viewing AquaCell Plus viewing channel
channels can be created allowing for CCTV inspection if
required. These are created in the bottom layer of an AquaCell
tank installation.
Inspection chambers
AquaCell viewing
For off-line installations: channels
Manhole with in-built flow control
Ground conditions may be established According to the principals of SuDS, A storage tank may be designed to be
as part of a geotechnical assessment. wherever possible stormwater should online or offline (see pages 28-33 for
This may include tests for infiltration and be drained back into the ground via a typical details). However, if the site is
ground water level. soakaway as the first priority. A site must subject to groundwater or a high water
meet BOTH of the following criteria for table, it is important to ensure that
If there is no confirmation that such infiltration to be possible: the tank is not vulnerable to flotation.
assessments have been conducted, or Sufficient weight from soil, or other
resulting conclusions are unavailable, The underlying soil surrounding the covering placed over the AquaCell
a trial pit will be required in accordance proposed installation is sufficiently units, must be sufficient to counter any
with BRE 365. permeable buoyancy uplift force from the rising
The seasonally high water table is a groundwater level.
For further information and guidance, minimum of 1 metre below the base
please contact the Wavin Technical of the proposed installation
Design Team.
If either of these criteria is not met, or
cannot be confirmed for any reason, a
soakaway system may not be suitable for
the application, in which case a storage
tank must be used.
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Important design considerations for geocellular structures Non-trafficked Trafficked
Minimum depth of cover varies according The height of any tank should not exceed 2m (5 units). If you require a tank
to whether or not the installation will be that exceeds this, please contact Wavin Technical Design for guidance:
subject to trafficking by cars/HGVs.
T: 0844 856 5165 E: technical.design@wavin.co.uk
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Minimum cover and maximum installation depths to base of units from ground level, in best soil conditions
This chart shows how deep each unit can be used for different applications in best soil conditions.
Minimum Cover
0.71m
0.75m 0.75m
Minimum Cover
1m
1.1m
1.2m
NB: The height of any tank should not exceed 2m (5 units)
1.5m
2m
Maximum installation Depth
3m
3.45m
3.7m
4m
4.1m 4m
4.25m
4.48m
4.78m
5m
5.08m
6m
Note: The AquaCell units can also be used in combination with each other, see page 18 for details.
Although all AquaCell units have identical dimensions, and When assembling a geocellular structure that comprises two or
a high nominal void ratio of 95%, they are manufactured to more layers, it is recommended that AquaCell units are placed in
perform at a range of depths, dependent on soil type, angle a brick-bonded configuration for extra stability.
of shearing resistance, loading and ground water levels. For
optimum performance the units can be mixed and matched This helps minimise continuous vertical joints in the assembly,
(in layers) to value engineer the most effective design (in cost and gives the structure extra stability.
and performance terms) for each installation. For example,
in a landscaped application if you needed to install a tank or A significant advantage of AquaCell unit design is that brick
soakaway that is deeper than 1.5m, you could install layers bonding placement does not require extra connectors.
of AquaCell Prime underneath the AquaCell Eco. See below
illustrations showing examples of how the AquaCell units can All four AquaCell units may be placed in this way, unless
be mix and matched together. For advice on how to optimise a inspection channels and cleaning access are required using
tank or soakaway design using more than one type of AquaCell AquaCell Plus.
please contact Wavin Technical Design.
AquaCell Plus units incorporate integral inspection channels.
Note: AquaCell Eco cannot be used directly with AquaCell Plus These are designed for combined alignment to create viewing
therefore there must be a layer of either AquaCell Prime or Core tunnels at the base of an assembled structure (see page 13).
between them.
Typical examples of Mix & Match with AquaCell Example of AquaCell being brick bonded
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Installation Guidance
AquaCell Units
AquaCell Prime, Core and Plus: AquaCell Eco:
Construction Loads Construction Loads
Construction plant such as excavators can impose significant As AquaCell Eco is designed for landscaped and non-loaded
loads on any AquaCell unit. The following guidelines should applications, certain precautions are recommended on site to
be observed: prevent damage to the units through excess loading.
Tracked excavators (not exceeding 21 tonnes weight)
should be used to place fill over the AquaCell units when the Manual assembly
geotextile or geomembrane wrapping has been completed
At least 300mm of fill should be placed before the Whilst assembling the tank, it may be necessary to walk on top of
excavators or trucks delivering the backfill are allowed to previously laid AquaCell units. Therefore care should be taken
traffic over the installed units not to damage the edges of the units.
Compaction plant used over the AquaCell units should not
exceed 2300kg/metre width. This will allow the compaction Backfilling
of Type 1 sub-base in 150mm layers over the units in
accordance with the Specification for Highways Works When backfilling AquaCell Eco installations:
All other construction plant should be prevented from Machines placing the material must be located OFF the units
trafficking over the system once it is installed and surfacing Only light compaction should be applied to the material
completed, unless a site specific assessment demonstrates Backfill with suitable, stone-free, as-dug material
that it is acceptable First layer should be 300mm thick before using any
In particular cranes should not be used over, or place their compaction plant
outriggers over the system NO vibratory mechanism should be used for compacting
this first layer
Compaction plant must not exceed 2300kg per metre width
Manual assembly
All ancillaries and adaptors (see pages 36-39) can be used with
either the AquaCell Eco, Prime, Core or Plus units, except the
225mm Flange Adaptor (6LB106) which must only be used with
AquaCell Prime, Core or Plus.
1. Excavate the trench to the required depth ensuring that the 6. In order to prevent silt from entering the tank, clogging inlet
plan area is slightly greater than that of the AquaCell units. pipework and reducing storage capacity, it is recommended
2. Lay 100mm bed of coarse sand or non angular granular that the Domestic Silt Trap (6LB300) or the standard Silt
material, level and compact. Trap (6LB600) is installed prior to the inlet pipework
3. Lay the geotextile* over the base and up the sides of see page 26 for installation guidelines.
the trench. 7. Wrap and overlap the geotextile covering the entire
4. Lay the AquaCell units parallel with each other. In multiple AquaCell structure.
layer applications, wherever possible, continuous vertical 8. Lay 100mm of coarse sand or non angular granular material
joints should be avoided. AquaCell units can be laid in between the trench walls and the AquaCell structure
a brick bonded formation (i.e. to overlap the joints below) and compact.
see page 18. For single layer applications use the AquaCell 9. Lay 100mm of coarse sand or non angular granular material
Clips and for multi layers use the AquaCell Clips and the over the geotextile and compact.
AquaCell Shear Connectors (vertical rods). 10. Backfill with suitable material.
5. Fix the Adaptors to the AquaCell units as required and 11. Rainwater from roof areas may discharge directly into the
connect pipework. soakaway but rainwater from carparks must discharge
through a catchpit manhole and/or a petrol interceptor.
AquaCell Units
100mm
Permeable geotextile*
Pre-formed socket
100mm
Coarse sand or non angular granular material base and surround 100mm
Example shows the use of AquaCell Eco. However, a soakaway *The geotextile should be selected according to specific site conditions. Typically,
however, a 300g non-woven material will be suitable. Specialist advice should be sought if
can also be installed as shown using either of the other versions surrounding soil characteristics exhibit a high degree of fines/low infiltration capacity and/
of AquaCell units (Prime, Core or Plus) as appropriate. or there is a high risk of damage from ground contaminants.
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Typical Storage Tank
Installation Method
1. Excavate the trench to the required depth ensuring that the 7. If side connections into the AquaCell units is required, (other
plan area is slightly greater than that of the AquaCell units. than the preformed socket), use the appropriate Flange
2. Lay 100mm bed of coarse sand, level and compact. Adaptor (6LB104 or 6LB106). Fix the flange adaptor to the
3. Lay the geotextile over the base and up the sides of unit using self-tapping screws. Drill a hole through the Flange
the trench. Adaptor and connect the pipework. (6LB106 should not be
4. Lay the geomembrane on top of the geotextile over the base used with AquaCell Eco).
and up the sides of the trench. 8. In order to prevent silt from entering the tank, clogging inlet
5. Lay the AquaCell units parallel with each other. In multiple pipework and reducing storage capacity, it is recommended
layer applications, wherever possible, continuous vertical that the Domestic Silt Trap (6LB300) or the standard Silt Trap
joints should be avoided. AquaCell units can be laid in a (6LB600) is installed prior to the inlet pipework see page 22
brick bonded formation (i.e. to overlap the joints below) for installation guidelines.
see page 18. For single layer applications use the AquaCell 9. Wrap and overlap the geotextile covering the entire AquaCell
Clips and for multi layers use the AquaCell Clips and the structure, to protect the geomembrane.
AquaCell Shear Connectors (vertical rods). 10. Lay 100mm of coarse sand between the trench walls and the
6. Wrap the geomembrane around the AquaCell structure and AquaCell units and compact.
seal to manufacturers recommendations.* 11. Lay 100mm bed of coarse sand over the geotextile and
compact. Backfill with suitable material. .
100mm
Suitable impermeable
geomembrane
Suitable protective
geotextile layer
Pre-formed socket
100mm
Coarse sand or non angular granular material base and surround 100mm
Example shows the use of AquaCell Prime. However, a storage *For large scale, deep installations a 1mm thick geomembrane is recommended and joints
should be sealed using proprietary welding techniques. For further details contact Wavin
tank can also be installed as shown using any of the other Technical Design.
versions of AquaCell units (Eco, Core or Plus) as appropriate.
150mm concrete
plinth Ventilation box
Flange
Connector
(6LB104) 150mm x 110mm Reducer
(6UR099)
Geomembrane sealed to Flange
AquaCell Units
NOTE: It is recommended that all Adhesive or double sided tape should be NOTE: It is recommended that one vent
connections and air vent installations in used between the geomembrane and the pipe, 110mm in diameter, is provided
storage applications (using geomembrane) flange plate to ensure a watertight seal. per 7,500 square meters of impermeable
are made using a Flange Adaptor. catchment area on a site. Please contact
Wavin Technical Design for further details.
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Typical Details
AquaCell Units
Top Connection for Air Vent Typical installation procedure
Connect into the top of the AquaCell unit, using Flange Adaptor. 1. Fix Flange Adaptor to the AquaCell
unit with self tapping screws.
2. Cut through the geomembrane.
Connect suitable pipework to form air vent
3. Insert pipework into Flange Adaptor
to form air vent.
Flange Adaptor (6LB104)
Geomembrane wrap
AquaCell Units
Protective geotextile
layer
Connect into the side of the AquaCell tank unit using standard Reducer.
Geomembrane wrap
Protective geotextile
layer
AquaCell Prime,
Core or Plus
Installation procedure
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Connection Configurations
150mm/225mm
UltraRib/SuperSleve
Pipe
Sump
NOTE: The configuration of pipes in a manifold arrangement will vary to suit site conditions
and aniticipated stormwater intensity. See pages 29 and 32 for this option in context.
Pipe
Sump
Pipe
Sump
Soakaway
4D961 Ground level
Min depth*
Installation
depth*
110/100mm Domestic
OsmaDrain or Silt Trap AquaCell Units
SuperSleve pipe (6LB300)
+ adaptor
Trench soakaway
Ground level AquaCell Units
Min depth*
Installation
depth*
Notes S
1. Soakaways should be sited at least 5m away from the building
(Ref BS EN 752-4).
2. The exact size and shape of the soakaways are to be
determined once all the necessary calculations have been
produced. Key S
*For information regarding cover depths and installation S = AquaCell units soakaway (See note 2)
depths, see page 17. = 250mm Dia Silt Trap
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Soakaway Traffic Loading
Soakaway
Ground level
160/150mm
OsmaDrain or
SuperSleve pipe
+ adaptor
Ventilation box
Flow control
Sump Sump
A
Plan
Upstream control chamber AquaCell unit assembly Downstream control chamber
Sump
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On-Line Storage Manifold Feed
Ventilation box
A
Water flow
Flow control
Sump Sump
A
Plan
Upstream control chamber AquaCell unit assembly Downstream control chamber
Sump
3-pipe manifold
Cover and frame Flow control
Ventilation box
Flow control
Sump A Sump
Plan
Upstream control chamber AquaCell unit assembly Downstream control chamber
Sump
Water flow during storm event Water flow during storm event Cover and frame Flow control
30 Wavin AquaCell Systems PIM Customer Services: 0844 856 5152 Technical Advice: 0844 856 5165
Off-Line Storage Box Feed
Ventilation box
A Weir wall
Flow control
Water flow
Sump
A
Plan
AquaCell unit assembly Cover and frame
Water flow
Weir
wall
150mm concrete
surround
Ventilation box
A Weir wall
Flow control
Water flow
Sump
A
Plan
AquaCell unit assembly Cover and frame
Water flow
Weir
wall
150mm concrete
surround
32 Wavin AquaCell Systems PIM Customer Services: 0844 856 5152 Technical Advice: 0844 856 5165
Off-Line Storage Central Pipe Feed
Ventilation box
Flow control
Water flow
A Sump
Plan
Wavin TwinWall half-perforated pipe 14mm 20mm single size granular bedding/backfill material
Water flow
Flow control
Water flow during storm event
Water flow during storm event Water flow
AquaCell Eco
AquaCell Prime
AquaCell Core
Notes AquaCell Plus
For bedding specification information refer to page 22.
(Choice depends on application and site conditions)
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Wavin Stormwater Management
AquaCell Systems
To Achieve Optimum Anti-flood Valves
Stormwater Management
Anti-Flood Valves that comply with EN 13546-1, and Part
H1 Sections 2.8-2.12 of Building Regulations
The Wavin Stormwater Management System represents
a combination of specialist expertise and technology from Wavin.
Below Ground Water Transportation
This is specifically focused on achieving the optimum solution
for each project requiring effective and sustainable management
Wavin Stormwater installations can draw from an extensive
of stormwater.
choice of plastic and clay water conveyance systems, including:
OsmaDrain solid wall PVC-U pipe system
Such a solution may be entirely based on a tailored combination
Structured wall plastic UltraRib and TwinWall pipe systems
of our engineered systems.
SuperSleve and HepSeal clay pipe systems
Rainwater Re-Use
Other Wavin Stormwater Systems
The Wavin Stormwater Water Range can also exploit stored
Oil Separators
rain water. These reduce the use of potable mains water for
non-potable purposes.
A comprehensive range of NS Oil Separators, tested to
EN 858 Class 1 standard and complying with PPG-3 legislation
for England and Wales.
The Wavin Stormwater Service
Channel Drainage
Precision and Performance
Environmentally-friendly polyester concrete systems to cover all
EN 1433 load classes. With outstanding chemical resistance and The Wavin Technical team are ready to contribute to any
low water absorption: stormwater management project.
Medium duty range for applications up to C250
Heavy duty range for D400 / F900 application This may be at the very earliest stage or when initial plans
have already been developed. There are no pre-conditions with
Plastic Pervious Paving regards to you requesting Wavin to become involved.
High performance, plastic pervious paving system, for use in all We are ready to:
types of Sustainable Drainage systems (SuDS). Originate project design
AquaGrid 50 for use in landscape projects Comment on an existing design
AquaGrid 75 for use in car parking areas Help validate a specification or, where we see an
opportunity to do so, to suggest how it may be enhanced
Flow Control Valves Check, clarify and confirm maximum cost-efficiency,
performance capability and regulatory compliance
The Wavin+Mosbaek range of vortex flow control valves are
manufactured from stainless steel and are custom-built to meet This involvement is a core part of the Wavin principle. It extends
exact site requirements: beyond the systems and components.
Tornado, Hurricane and Typhoon stainless steel flow control
valves with no moving parts of power needs To discuss your stormwater management project,
call 0844 856 5161 or email technical.design@wavin.co.uk.
Material: PVC-U
B
Material: PVC-U
A
Material: PVC-U/Polypropylene
A
Material: Polypropylene
B
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Ancillaries
A S/S Adaptor
6UR socket x 160mm BS EN 1401 spigot
Material: PVC-U
Material: PVC-U
C
A S/S Adaptor
6TW socket x 160mm BS EN 1401 spigot
Material: PVC-U
C
Material: PVC-U
B
Nominal Part Dimensions (mm)
Size (mm) Number A B
160 6D099 127 70
P/E Adaptor
160mm spigot connection
A
Material: PVC-U
A Flange Adaptor
6UR socket for connection of UltraRib to infiltration unit at
positions other than preformed opening
9UR socket for connection of UltraRib to infiltration unit
B
D
Material: PVC-U
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Spares
AquaCell Clip
For jointing all AquaCell units horizontally
Material: Polypropylene
Nominal Part
Size (mm) Number
6LB105
Material: Polypropylene
Nominal Part
Size (mm) Number
6LB102
Material: Polypropylene
Nominal Part
Size (mm) Number
6LB201