New Product News No.

1205-5
2015-4
JM4160 JP4105
JS4045 JP4120
GX2140

4555HRC 5562HRC
3045HRC

Radius Mill With Three Corners

Roughing Applications
Planing Slotting Die-sinking Profiling Helical

Pat. No. 3317490

3

Patent
Pending

Grade for machining high-hardness materials For machining pre-hardened steel or tempered steel Grade for machining stainless-steel materials

Achieves high-efficiency processing by lineup of inserts

B Z
Add new breaker

Easy cutting breaker Interrupted cutting breaker

B Z
Standard shape B Breaker Z Breaker
 Technology

JP4120 JP4105 JM4160

AJ Features of
AJ Coating series
AJ Coating
Layer structure Patent Pending

Al


Welding-resistant low-cutting-force
coating surface layer

The new layer with high Al content employs a new composition and optimizes
the crystal structure to improve wear resistance and chipping resistance!
Employs a low-friction-effect coating with excellent welding resistance as the
top-most surface layer. This reduces welding to the work and decreases cutting
force! Coating with excellent wear
resistance and chipping resistance

Photograph of coating structure

JP4120
New PVD Technology

Grade for machining pre-hardened or hardened materials

Features Cutting performance

AJ 0.6
VBmax(mm)

B
Conventional B

30 50HRC A JP4120
0.4
C

Conventional A

Conventional C
Employs a fine carbide substrate with an excellent balance between wear resistance and toughness
and the new "AJ Coating" to provide improved wear resistance and chipping resistance. 0.2
Highly versatile with excellent wear resistance and chipping resistance when machining steel
materials with hardnesses of 30 to 50 HRC.

Strong fields
0
0 10 20 30 40 50 60
30 50HRC Cutting length (m)

Work materialSKD61(40HRC)
ToolASRT5063R-4
InsertWDNW140520
Cutting conditions
Exhibits excellent cutting performance when machining pre-hardened or hardened steel with
vc=90m/minf z=0.8mm/tapae=144mm
hardnesses of 30 to 50 HRC.
Exhibits excellent wear resistance even on difficult-to-cut diecast tool steel or Dry
precipitation-hardened stainless steel, or for finishing. Single-flute cutting

JM4160
New PVD Technology

Grade for machining stainless-steel materials

Features Cutting performance

AJ 0.6
VBmax(mm)

Conventional


0.4
JM4160
AJ

0.2

Employs a carbide substrate with high toughness and the new "AJ Coating" to improve wear
resistance and chipping resistance when machining stainless-steel materials. 0
Employs AJ Coating with excellent welding resistance to reduce the welding to work material 0 4 8 12
that occurs when machining stainless steel materials. Cutting length (m)

Strong fields Work materialSUS304

ToolASRS2032R-5
InsertEPMT0603EN-8LF
Provides long tool life for general processing of stainless-steel materials. Cutting conditions
vc=180m/minf z=0.5mm/tapae=0.821mm
Wet
Single-flute cutting

2
 JP4105
New PVD Technology

Cutting performance
Grade for machining high-hardness materials

VBmax(mm)
0.6

Features

AJ 0.4 Conventional JP4105

50HRC 0.2

Employs an ultra-fine cemented carbide substrate and the new "AJ Coating" to improve wear
resistance.
0
Excellent wear resistance when machining high hardness materials of 50HRC or higher. 0 5 10 15
Cutting length (m)
Strong fields
Work materialSKD11(61HRC)
50 60HRC:SKD11,SKD61,SKH,SUS420 ToolASRS2032-5
Hardened steel (50 to 60 HRC): SKD11, SKD61, SKH, SUS420, etc. InsertEPNW0603TN-8
Cutting conditions
vc=80m/minf z=0.2mm/tapae=0.521mm
Dry Single-flute cutting

Suitable edge design lineup of inserts for variously processing.

Low cutting force B
Features Strong fields

Sharpness edge shape
Large rake face on the insert makes chip remove smoothly,
reduce cutting heat and cutting force.
Improves tool life for stainless steel and difficult to machine
materials.
Continuous cutting
The material which tends to vibration.
When tool life becomes shorter from crater wear and heat crack.
The material which tends to welding at processing.
Example, stainless steel.

Tool63 Work materialS50C

ConventionalStandard shape

ConventionalWith Breaker
Standard shape
B
B breaker Cutting force reduced
First recommendation
2800 2900 3000 3100 3200
F
NCutting force

High-hardness Z
Features Strong fields

Toughness edge shape
Interrupted cutting
When a loss occurs by chip
The surface of insert was made the convex shape and
toughness of edge was increased. A chipping and breaking
are restrained.

3
 lineup

Shank Type
Fig.1 () Standard type Fig.2 () Undercut type

Dc

Ds

Dc

Ds
L1 Rs L1 Rs
L L

Size
(mm)

Type Item Code Stock
No. of D c Ds L1 s Shape Inserts Suggested
Flutes Diameter Overall length Shank diameter Below neck Shank length retail price ()

ASRTS3025R-2 2 25 140 25 60 80 Fig1 WDNW09... 35,800

ASRTS3028R-2 2 28 140 25 40 100 Fig2 WDNT09... 38,500
ASRTS4032R-2 2 32 150 32 70 80 Fig1 38,500

Regular WDNW12...
ASRTS4035R-2 2 35 150 32 50 100 Fig2 38,500
WDNT12...
ASRTS4040R-3 3 40 150 32 50 100 Fig2 44,000

ASRTL3025R-2 2 25 200 25 120 80 Fig1 WDNW09... 39,300
ASRTL3028R-2 2 28 200 25 40 160 Fig2 WDNT09... 40,600
Shank Type

ASRTL4032R-2 2 32 200 32 120 80 Fig1 40,600

Long WDNW12...
ASRTL4035R-2 2 35 200 32 50 150 Fig2 40,600
WDNT12...
ASRTL4040R-3 3 40 250 32 50 200 Fig2 58,500
Stocked Items.

Modular Type
Lf M E
C Notch width
Dc

Db
D2

L1
L2

No.
of
Size
(mm) Suggested
Item Code Stock
Flutes Dc Lf D 2 M Db L1 L2 C E Inserts retail price ()
ASRTM3025R-2 2 25 35 12.5 M12 20.8 5.5 22 10 17 35,800
1 ASRTM3028R-2 2 28 35 12.5 M12 23 5.5 22 10 17 38,500
ASRTM3030R-2 2 30 40 17 M16 28.8 6 23 12 22
ASRTM3030R-3 3 30 40 17 M16 28.8 6 23 12 22 45,100
ASRTM3032R-2 2 32 40 17 M16 28.8 6 23 12 22 WDNW09...
ASRTM3032R-3 3 32 40 17 M16 28.8 6 23 12 22 WDNT09... 45,100
1 ASRTM3035R-2 2 35 40 17 M16 28.8 6 23 12 22
1 ASRTM3035R-3 3 35 40 17 M16 28.8 6 23 12 22 45,100
ASRTM3040R-3 3 40 40 17 M16 28.8 6 23 12 22
ASRTM3040R-4 4 40 40 17 M16 28.8 6 23 12 22 51,700
Stocked Items of New Products. No mark : Manufactured upon request only.
12P.6

NoteWhen1 and2 (p.6) are used together as a set, there is no interference at the shank.
Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "special shanks" and "special arbor".

Bore Type
Db
d
b

a
R
Lf

d1

Dc

Size

(mm)

Type ItemCode Stock
No. of
Dc
Flutes Diameter
Lf R a b
Db Height Depth Width d d1 Inserts
Suggested
retail price ()
Key depth

ASRT4050R-3 3 50 47 50 19 8.4 5 22.225 16.5 WDNW12... 47,900

ASRT4050R-4 4 50 47 50 19 8.4 5 22.225 16.5 WDNT12... 58,300
ASRT5063R-4 4 63 60 50 19 8.4 5 22.225 17 60,600
Internal WDNW14...
diameterASRT5080R-5 5 80 76 63 32 12.7 8 31.75 26 91,900
WDNT14...
inch size
ASRT5100R-6 6 100 96 63 32 12.7 8 31.75 26 124,000
ASRT4050RM-3 3 50 47 50 20 10.4 6.3 22 16.5 47,900
WDNW12...
ASRT4050RM-4 4 50 47 50 20 10.4 6.3 22 16.5 WDNT12... 58,300
Bore type

Internal ASRT5063RM-4 4 63 60 50 20 10.4 6.3 22 17 60,600
WDNW14...
diameter
ASRT5080RM-5 5 80 76 63 22 12.4 7 27 20 91,900
mm size WDNT14...
ASRT5100RM-6 6 100 96 63 25.5 14.4 8 32 26 124,000
Stocked Items.

4

Inserts Items are added.

T T T T
T

W W W W W

Fig.3 Fig.4 Fig.5 B Fig.6 Z Fig.7 ZH

Standard shape With breaker B breaker Z breaker ZH breaker

P Carbon steels

M SUS, etc. General cutting, First recommendation

K
H Hardened steels General cutting, Second recommendation

JM

GX

JX
AJ

AJ

AJ
JP

JP

JS
GX-Coated
JM-Coated
AJ-Coated

JP-Coated

AJ-Coated

JP-Coated

AJ-Coated

JS-Coated

JX-Coated

Tolerance class

Size ()


ItemCode Shape Cutter body Suggested

GX2140
JM4160

JM4060
JP4105

JP4005

JP4120

JP4020

JS4045

JS4060

JX1005

JX1060
retail price()

W T

WDNW09T320 10 10 10 10 10 9.525 3.97 ASRT M/S/L3... 950

WDNW120420 10 10 10 10 10 12 4.76 Fig.3 ASRT S/L4... 1,160
WDNW140520 10 10 10 10 10 14 5.56 ASRT 5... 1,330
WDNT09T320 10 10 10 10 10 9.525 3.97 ASRT M/S/L3... 950
WDNT120420 10 10 10 10 10 12 4.76 Fig.4 ASRT S/L4... 1,160
WDNT140520 10 10 10 10 10 14 5.56 ASRT 5... 1,330
WDNT09T320-B 9.525 3.97 ASRT M/S/L3... 950

WDNT120420-B N 12 4.76 Fig.5 ASRT S/L4... 1,160
WDNT140520-B 14 5.56 ASRT 5... 1,330
WDNW120420Z 12 4.76 ASRT S/L4... 1,160
Fig.6
WDNW140520Z 14 5.56 ASRT 5... 1,330
WDNT09T320ZH 10 9.525 3.97 ASRT M/S/L3... 950
WDNT120420ZH 10 12 4.76 Fig.7 ASRT S/L4... 1,160
WDNT140520ZH 10 14 5.56 ASRT 5... 1,330
Stocked Items of New Products. Stocked Items.
No MarkManufactured upon request only. 10 20151010 Production will be closed in October 2015.

Parts

Parts Clampscrew Clamp piece set Wrench Screw
anti-seizure agent

Shape

A
B
Fastening
torque Suggested Suggested Shape Suggested
Cutter body Nm retail price () retail price () retail price ()

ASRT M/S/L3... 242-141 2.9 440 CM3.5-141 1,650 104-T15 A 1,670

ASRT S/L4... 262-142 2.9 700 CM4-141 1,650 105-T15 B 1,720 P-37
ASRT 5... 555-141 4.9 550 CM5-147 1,650 105-T20 B 1,720

5
 Definition of cutter shape

R
3.0 Insert item code Approximate input corner R Remains Maximum cut depth
WDN W/T09T320 3.0 0.47 2.0
Remains

When creating the CAM program, create the

program as if a corner R3.0 radius cutter was being WDN W/T120420(Z) 3.0 0.63 2.0 R

used.
WDN W/T140520(Z) 3.0 0.64 2.0 Approximate input
corner R mm
apmax

ASRT can ramping and herical milling

Since the ASRT have not center edge, there are limitations on the ramp angle and hole diameter, but as shown below, the ASRT can ramping and herical milling without pre-drill hole.

n Ramp angle n
Helical hole diameter

Ramping Helical milling

(mm)
/ Modular Type/Shank type Bore Type
Inserts
WDN W/T09T320 WDN W/T120420(Z) WDN W/T140520(Z)
Dc Cutter dia. 25 28 30 32 35 40 32 35 40 50 63 80 100
n Maximum ramp angle n 4 3 2.5 2.5 2 1.5 4 3.5 3 2 2.5 1.5 1
Hole dia. 3346 3952 4356 4760 5366 6376 4160 4766 5776 7796 98122 132156 172196
1


Note The ramp angle should be set within the ranges listed above. Use at ramp angles of 1 or less is recommended. For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.

Modular Mill Shank

Carbide Shank Steel Shank
L3 L3
L L
L1 L1
Lf L2 Rs Lf L2 Rs
D 3

Ds

Ds
D 3

M
D 2

D 2

Size (mm) Size (mm)
With/without air hole

With/without air hole

Stock

Stock

Cutter body

Item Code D2 M L3 L Lf L2 L1 Rs D3 Ds
Suggested
retail price ()
Item Code D2 M L3 L Lf L2 L1 Rs D3 Ds
Cutter
body
Suggested
retail price ()
ASC25-12.5-145-65 180 145 65 100 80 55,400
25 25
3
AS25-12.5-115-35 12.5 12 150 115 35 35 70 80 23 28
30,200
ASC25-12.5-215-115 250 215 115 150 100 64,900
12.5 12 23 25 303
ASC25-12.5-265-145 300 265 145 180 120 253 75,600
323
35 AS32-17-110-30 17 16 150 110 40 30 70 80 28 32 36,200
ASC25-12.5-315-195 350 315 195 230 120 28 97,500 35
40
2 ASC25-12.5-265-65 300 265 200 75,600
12.5 12 65 100 23 25 Stocked Items.
2 ASC25-12.5-315-65 350 315 250 97,500
ASC32-17-160-80 200 160 80 120 80 84,000
3
ASC32-17-210-110 250 210 110 150 100 85,000
NoteCommercial milling chucks can be used.
ASC32-17-260-140 17 16 300 260 140 180 120 101,000 For 3, since the cutter diameter is smaller than the shank diameter, interference occurs at the shank.
28 32 303
ASC32-17-310-190 350 310 190 230 120 323 137,000
40 35
ASC32-17-360-240 400 360 240 280 120 173,000
40
2

2
ASC32-17-260-80
ASC32-17-310-80

17
300 260
16 350 310
180
80 120 230 137,000
101,000
Steel Shank
28 32 L3
2 ASC32-17-360-80 400 360 280 173,000 L
Stocked Items. L2 Rs
21P4 L1
Lf
40200
3
Ds
D 3

NoteWhen2 and1 (p4) are used together as a set, there is no interference.

Commercial milling chucks can be used.
For the 40 size, it is recommended that the protrusion length be 200mm or less.
D 2

For 3, since the cutter diameter is smaller than the shank diameter, interference occurs at the shank. M

Size (mm)
With/without air hole
Stock

Cutter body

D2 M Lf L2 L1 Rs D3 Ds
Item Code Suggested
L3 L retail price ()
30
32
AS42-17-360-90 17 16 400 360 40 90 67 270 28 42 35 69,000
40
Stocked Items.

NoteCommercial milling chucks can be used.

6
 HSK Modular Mill HSK Arbor
HSK-A63 L1
L3
L
26 32

Lf L4 M

63
Ds
D3
D2
n HSKA63

Size (mm)



L4 L1 n
Item Code Stock
D 2 D 3 D s Cutter body With/
M L3 L Lf without
air hole
Suggested
retail price ()

HSK-A63-12.5-35-21 24.3 70 35 35 - 35 3 25(15.2 ) 28(14.0 ) 81,400

HSK-A63-12.5-65-21 27.5 100 65 35 10 45 3 25(10.8 ) 28(9.9) 82,400
12.5 M12 21
HSK-A63-12.5-65-21S 48 100 65 35 10 45 12 25(10.8 ) 28(9.9)
HSK-A63-12.5-115-21 32.7 150 115 35 10 45 3 25(7.3) 28(6.7 ) 86,700

HSK-A63-17-40-28 31.8 80 40 40 - 40 3 30(11.7 ) 40(8.2 ) 81,400
HSK-A63-17-60-28 33.9 100 60 40 10 50 3 30(9.4 ) 40(6.6 ) 82,400
17 M16 28
HSK-A63-17-60-28S 48 100 60 40 10 50 9.530(9.4) 40(6.6 )
HSK-A63-17-110-28 39.2 150 110 40 10 50 3 30(6.3) 40(4.4 ) 86,200
Stocked Items. No MarkManufactured upon request only.

NoteCoolant Pipe is attached.

BT Modular Mill BT Arbor

BT30 L3
L
22 48.4

L1
Lf L4 M
Ds
D3

46

For neck section,additional machining to
D2

n BT30
user specifications is possible.

Size (mm)
Item Code Stock Cutter body Note
D 2 M D 3 D S L3 L Lf L4 L1 n
BT30-12.5-15-21 50 15 35 5 40 32.3 2511.8
2810.2

BT30-12.5-40-21 75 40 35 10 45 17.6 258
286.8

12.5 12 21 40
BT30-12.5-65-21 100 65 35 10 45 9.8 256
285.1
With Air hole
BT30-12.5-85-21 120 85 35 10 45 7.2 255
284.3

BT30-17-10-28 50 10 40 5 45 31 309.1
403.4


BT30-17-35-28 17 16 28 40 75 35 40 10 50 13.5 306.1
402.3

With Air hole
BT30-17-60-28 100 60 40 10 50 6.8 304.6
401.7

No MarkManufactured upon request only.

BT30 NoteWhen using the BT30 arbor for modular mills, determine the processing conditions using the
1.ap) standard cutting conditions table as a general guide.If vibrations are a concern due to the
2.(fz) processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing
per-flute feed rate (fz).

BT40 L1
L3
L
27 65.4

M
Lf L4
D3

63
Ds

For neck section,additional machining to n BT40
D2

user specifications is possible.

Size (mm)
Item Code Stock Cutter body Note
M D 2 L3 L D 3
Lf D S L4 L1 n
BT40-12.5-15-21 50 15 35 5 40 32.3 2520.82819.3
BT40-12.5-40-21 75 40 35 10 45 17.6 2514.32813.1
12.5 12 21 40
BT40-12.5-65-21 100 65 35 10 45 9.8 2510.8289.9 With Air hole
BT40-12.5-115-21 150 115 35 10 45 5.2 257.3 286.7
BT40-17-10-28 50 10 40 5 45 45 3018.3 4013
BT40-17-35-28 75 35 40 10 50 21.8 3012.4408.7
17 16 28 48
BT40-17-60-28 100 60 40 10 50 11.3 309.4406.6 With Air hole
BT40-17-110-28 150 110 40 10 50 5.7 306.3404.4
No MarkManufactured upon request only.

7
 Bore type Arbor
BT50
M10 M16

D 1 16 24
D 2

M
10 25 16 35
L2
(With air hole)
L1 38

(With air hole) 100 -174 100 -213

Parts Parts

Size (mm)
(kgf)
Suggested
Item Code Stock Weight Arbor screw included Cutterbody retail price ()
D 2 M L1 L2 D 2 with arbor
BT50-22.225- 50-50 100 50 4.3 46,200
BT50-22.225-100-50 150 100 5.0 54,800
BT50-22.225-150-50 22.225 M10 200 150 47 5.7 100-174 ASRT4050R- 56,500
BT50-22.225-200-50 250 200 6.4 65,700
BT50-22.225-250-50 300 250 7.1 74,800
BT50-22.225- 50-63 100 50 4.8 46,200
BT50-22.225-100-63 150 100 5.9 54,800
BT50-22.225-150-63 200 150 7.0 56,500
22.225 M10 60 100-174 ASRT5063R-
BT50-22.225-200-63 250 200 8.1 65,700
BT50-22.225-250-63 300 250 9.3 74,800
BT50-22.225-350-63 400 350 11.5 94,300
BT50-31.75- 7-80 70 7 4.2 44,000
BT50-31.75- 80-80 143 80 6.8 48,400
BT50-31.75-130-80 193 130 8.5 57,200
31.75 M16 76 100-213 ASRT5080R-
BT50-31.75-180-80 243 180 10.2 58,600
BT50-31.75-260-80 323 260 12.9 71,500
BT50-31.75-330-80 393 330 15.4 93,300
BT50-31.75- 7-100 70 7 4.2 44,000
BT50-31.75- 80-100 143 80 8.3 48,400
BT50-31.75-130-100 193 130 11.1
31.75 M16 96 100-213 ASRT5100R-
BT50-31.75-180-100 243 180 13.9 63,900
BT50-31.75-260-100 323 260 18.4 78,300
BT50-31.75-330-100 393 330 22.4 94,300
Stocked Items.No MarkManufactured upon request only.

Parts for arbor screws (Bore included with main body)

When supplying air or cutting oil to each cutting flute, please use the arbor screw shown below.

M10 M12 M16

Arbor screw Arbor screw 18
Arbor screw
16 24

10 25 14 28 16 35
(With air hole) (With air hole) (With air hole)

Suggested Suggested Suggested
Cutter body retail Cutter body retail Cutter body retail
price () price () price ()

ASRT4050R
M
- ASRT5080R-
ASRT5063R
M
-
100-178 1,430 ASRT5080RM- 100-179 1,430 ASRT5100R
M -
100-180 1,430

NoteEven with the screws included with the arbor, the arbor can be used as it is for center through.

8
Red screw arbor
H
C1 C 10
C 2 G H1

5
L1 M
L
Dimensions for the Modular Mill mounting

Size(mm) m
(kg) Rigidity value
Item Code Stock Weight S
G D H H1 C L M L1 C1 C2
BT40-RSG12-125-M25 125 25 100 2.0 0.3
BT40-RSG12-155-M25 155 25 130 2.4 0.4
BT40-RSG12-150-M50 150 50 100 2.1 0.5
BT40-RSG12-180-M50 180 50 130 2.5 0.7
BT40

M12 12.5 22 6 24 43 45
BT40-RSG12-175-M75 175 75 100 2.3 0.9
BT40-RSG12-205-M75 205 75 130 2.7 1.1
BT40-RSG12-200-M100 200 100 100 2.4 1.4
BT40-RSG12-230-M100 230 100 130 2.8 1.6
BT50-RSG12-140-M25 140 25 115 4.6 0.2
BT50-RSG12-170-M25 170 25 145 5.0 0.3
BT50-RSG12-165-M50 165 50 115 4.7 0.5
BT50-RSG12-195-M50 195 50 145 5.1 0.6
BT50-RSG12-190-M75 M12 12.5 22 6 24 190 75 115 43 45 4.9 0.8
BT50-RSG12-220-M75 220 75 145 5.3 1.0
BT50-RSG12-215-M100 215 100 115 5.0 1.3
BT50

BT50-RSG12-245-M100 245 100 145 5.4 1.5

BT50-RSG12-240-M125 240 125 115 5.2 2.0
BT50-RSG16-140-M25 140 25 115 5.4 0.2
BT50-RSG16-165-M50 165 50 115 5.6 0.3
BT50-RSG16-190-M75 M16 17.0 25 6 29 190 75 115 52 54 5.8 0.5
BT50-RSG16-215-M100 215 100 115 6.0 0.7
BT50-RSG16-240-M125 240 125 115 6.2 1.1
A63-RSG12-125-M25 125 25 100 1.9 0.3
A63-RSG12-155-M25 155 25 130 2.3 0.4
A63-RSG12-150-M50 150 50 100 2.0 0.5
A63-RSG12-180-M50 180 50 130 2.4 0.6
A63

M12 12.5 22 6 24 43 45
A63-RSG12-175-M75 175 75 100 2.2 0.9
A63-RSG12-205-M75 205 75 130 2.6 1.0
A63-RSG12-200-M100 200 100 100 2.3 1.4
A63-RSG12-230-M100 230 100 130 2.7 1.6
A100-RSG12-140-M25 140 25 115 3.4 0.3
A100-RSG12-170-M25 170 25 145 3.7 0.4
A100-RSG12-165-M50 165 50 115 3.5 0.5
A100-RSG12-195-M50 195 50 145 3.8 0.6
A100-RSG12-190-M75 M12 12.5 22 6 24 190 75 115 43 45 3.7 0.8
A100-RSG12-220-M75 220 75 145 4.0 1.0
A100-RSG12-215-M100 215 100 115 3.8 1.4
A100

A100-RSG12-245-M100 245 100 145 4.1 1.6

A100-RSG12-240-M125 240 125 115 4.0 2.1
A100-RSG16-140-M25 140 25 115 4.1 0.2
A100-RSG16-165-M50 165 50 115 4.3 0.3
A100-RSG16-190-M75 M16 17.0 25 6 29 190 75 115 52 54 4.5 0.5
A100-RSG16-215-M100 215 100 115 4.7 0.8
A100-RSG16-240-M125 240 125 115 4.9 1.1
No markManufactured upon request only. 10 Delivery time is about ten days after an order received.

(HSK-A) Standard Coolant duct(HSK)

accessories


Caution The Modular Mill is not a standard accessory.

Pull stud is not a standard accesorry.
Please check your Modular Mills for conformance to the
dimensions.

S
About the rigidity value
1kgfm9.8N A rigidity value represents the amount of deection for the
entire holder and tool when a bending load of 1 kgf (9.8 N) is 1kgf (9.8N)
applied to the tip of the tool. The smaller the numerical value is, S (m)
the higher the rigidity and the more accurate the machining.

9
 25100Recommended
cutting conditions

Straight Shank type Modular Carbide Shank Type

Dc Cutter dia. 2522 flutes 3222 flutes 4033 flutes 2522 flutes 3233 flutes 4044 flutes
3Dc 3Dc 3Dc 3Dc 5Dc 3Dc 5Dc 3Dc 5Dc
Work material Recommended
grade Overhang 7Dc 7Dc 7Dc
ratio General
purpose
High speed
processing
General
purpose
High speed
processing
General
purpose
High speed
processing
5Dc 7Dc 5Dc 7Dc 5Dc 7Dc

n (min-1) 1,910 2,550 1,500 1,990 1,200 1,600 1,910 1,660 1,150 1,500 1,300 900 1,200 1,040 720
vc (m/min) 150 200 150 200 150 200 150 130 90 150 130 90 150 130 90
GX2140 v f (mm/min) 3,820 6,120 3,000 5,970 3,600 7,200 4,590 3,320 1,840 5,400 3,900 2,160 5,760 4,160 2,310
Mild Steels JS4045 f z (mm/t) 1.0 1.2 1.0 1.5 1.0 1.5 1.2 1.0 0.8 1.2 1.0 0.8 1.2 1.0 0.8
200 JS4060 ap (mm) 1.0 0.8 1.2 1.0 1.2 1.0 0.8 0.5 0.3 0.8 0.5 0.3 0.8 0.5 0.3
ae (mm) 20 20 25 25 32 32 18 18 18 25 25 25 32 32 32
Q (cm3/min) 76 98 90 149 138 230 66 30 10 108 49 16 147 67 22
n (min-1) 1,910 2,550 1,500 1,990 1,200 1,600 1,910 1,660 1,150 1,500 1,300 900 1,200 1,040 720
vc (m/min) 150 200 150 200 150 200 150 130 90 150 130 90 150 130 90

GX2140 v f (mm/min) 3,820 6,120 3,000 5,970 3,600 7,200 4,590 3,320 1,840 5,400 3,900 2,160 5,760 4,160 2,310
Carbon Steels
JS4045 f z (mm/t) 1.0 1.2 1.0 1.5 1.0 1.5 1.2 1.0 0.8 1.2 1.0 0.8 1.2 1.0 0.8
Alloy Steels
JS4060 ap (mm) 1.0 0.8 1.2 1.0 1.2 1.0 0.8 0.5 0.3 0.8 0.5 0.3 0.8 0.5 0.3
35HRC
ae (mm) 20 20 25 25 32 32 18 18 18 25 25 25 32 32 32
Q (cm3/min) 76 98 90 149 138 230 66 30 10 108 49 16 147 67 22
n (min-1) 1,280 1,910 1,000 1,500 800 1,200 1,280 1,150 1,150 1,000 900 900 800 720 720
vc (m/min) 100 150 100 150 100 150 100 90 90 100 90 90 100 90 90

v f (mm/min) 2,050 3,060 1,600 2,400 1,920 2,880 2,050 1,380 1,150 2,400 1,620 1,350 2,560 1,730 1,440
Carbon Steels JP4120
f z (mm/t) 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.6 0.5 0.8 0.6 0.5 0.8 0.6 0.5
Alloy Steels JS4045
ap (mm) 1.0 0.8 1.2 1.0 1.2 1.0 0.8 0.5 0.3 0.8 0.5 0.3 0.8 0.5 0.3
3545HRC
ae (mm) 20 20 25 25 32 32 18 18 18 25 25 25 32 32 32
Q (cm3/min) 41 49 48 60 74 92 30 12 6 48 20 10 66 28 14
n (min-1) 1,280 2,550 1,000 1,990 800 1,600 1,280 1,280 1,150 1,000 1,000 900 800 800 720
vc (m/min) 100 200 100 200 100 200 100 100 90 100 100 90 100 100 90
v f (mm/min) 2,050 4,080 1,600 3,190 1,920 3,840 2,050 2,050 1,380 2,400 2,400 1,620 2,560 2,560 1,730
Stainless Steels JM4160 f z (mm/t) 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.6 0.8 0.8 0.6 0.8 0.8 0.6
SUS ap (mm) 1.0 0.8 1.2 1.0 1.2 1.0 0.8 0.5 0.3 0.8 0.5 0.3 0.8 0.5 0.3
ae (mm) 20 20 25 25 32 32 18 18 18 25 25 25 32 32 32
Q (cm3/min) 41 65 48 80 74 123 30 18 7 48 30 12 66 41 17
n (min-1) 1,910 2,550 1,500 1,990 1,200 1,600 1,910 1,660 1,150 1,500 1,300 900 1,200 1,040 720
vc (m/min) 150 200 150 200 150 200 150 130 90 150 130 90 150 130 90
JP4120 v f (mm/min) 5,730 7,650 4,500 5,970 5,400 7,200 5,350 3,990 2,300 6,300 4,680 2,700 6,720 5,000 2,880
Cast Iron GX2140 f z (mm/t) 1.5 1.5 1.5 1.5 1.5 1.5 1.4 1.2 1.0 1.4 1.2 1.0 1.4 1.2 1.0
FC, FCD JS4045 ap (mm) 1.0 0.8 1.2 1.0 1.2 1.0 1.0 0.8 0.6 1.0 0.8 0.6 1.0 0.8 0.6
ae (mm) 20 20 25 25 32 32 18 18 18 25 25 25 32 32 32
Q (cm3/min) 115 122 135 149 207 230 96 57 25 158 94 41 215 128 55
n (min-1) 1,020 1,530 800 1,200 640 960 1,020 1,020 1,020 800 800 800 640 640 640
vc (m/min) 80 120 80 120 80 120 80 80 80 80 80 80 80 80 80
v f (mm/min) 410 620 320 480 390 580 410 410 410 480 480 480 520 520 520
Hardened Steels 0.2 0.2 0.2 0.2 0.2 0.2 0.2
JP4120 f z (mm/t) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Pre-Hardened Steels 1.0 0.8 1.2 1.0 1.2 1.0 0.8 0.5 0.3 0.5 0.3 0.8 0.5 0.3
ap (mm) 0.8
4555HRC 20 20 25 25 32 32 18 18 18 25 25 32 32 32
ae (mm) 25
Q (cm3/min) 8 10 10 12 15 19 6 4 2 10 6 4 13 8 5
n (min-1) 770 1,280 600 1,000 480 800 770 770 770 600 600 600 480 480 480
vc (m/min) 60 100 60 100 60 100 60 60 60 60 60 60 60 60 60
v f (mm/min) 80 130 60 100 80 120 80 80 80 90 90 90 100 100 100
Hardened Steels JP4105 f z (mm/t) 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05
5562HRC ap (mm) 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.3 0.5 0.5 0.3 0.5 0.5 0.3
ae (mm) 20 20 25 25 32 32 18 18 18 25 25 25 32 32 32
Q (cm3/min) 1 1 1 1 1 2 1 1 0 1 1 1 2 2 1
Red indicates primary recommended grade.

ae

5070
ap5070
ap
GX2140
JP4105
JM4160






Q
Q(cm3/min)=ap(mm)ae(mm)vf(mm/min)1000

10
 Bore Type
5044 flutes 6344 flutes 8055 flutes 10066 flutes
3Dc 3Dc 5Dc 3Dc 3Dc 5Dc 3Dc 3Dc 5Dc 3Dc 3Dc 5Dc
7Dc 7Dc 7Dc 7Dc Work material
General
purpose
High speed
processing
5Dc 7Dc General
purpose
High speed
processing
5Dc 7Dc General
purpose
High speed
processing
5Dc 7Dc General
purpose
High speed
processing
5Dc 7Dc

960 1,280 960 830 580 760 1,020 760 660 460 600 800 600 520 360 480 640 480 420 290
150 200 150 130 90 150 200 150 130 90 150 200 90 150 130 90 150 200 150 130
5,760 7,680 5,760 4,980 3,480 4,560 6,120 4,560 3,960 2,760 4,500 6,000 4,500 3,900 2,700 4,320 5,760 4,320 3,780 2,610
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 Mild Steels
1.5 1.25 1.0 0.7 0.7 1.5 1.25 1.0 0.7 0.7 1.5 1.25 1.0 0.7 0.7 1.5 1.25 1.0 0.7 0.7 200
40 40 40 40 40 50 50 50 50 50 65 65 65 65 65 80 80 80 80 80
346 384 230 139 97 342 383 228 139 97 439 488 293 177 123 518 576 346 212 146
960 1,280 960 830 580 760 1,020 760 660 460 600 800 600 520 360 480 640 480 420 290
150 200 150 130 90 150 200 150 130 90 150 200 150 130 90 150 200 150 130 90

5,760 7,680 5,760 4,980 3,480 4,560 6,120 4,560 3,960 2,760 4,500 6,000 4,500 3,900 2,700 4,320 5,760 4,320 3,780 2,610
Carbon Steels
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Alloy Steels
1.5 1.25 1.0 0.7 0.7 1.5 1.25 1.0 0.7 0.7 1.5 1.25 1.0 0.7 0.7 1.5 1.25 1.0 0.7 0.7
35HRC
40 40 40 40 40 50 50 50 50 50 65 65 65 65 65 80 80 80 80 80
346 384 230 139 97 342 383 228 139 97 439 488 293 177 123 518 576 346 212 146
640 960 640 580 580 510 760 510 460 460 400 600 400 360 360 320 480 320 290 290
100 150 100 90 90 100 150 100 90 90 100 150 90 100 90 90 100 150 100 90

2,050 3,080 2,050 1,860 1,860 1,640 2,440 1,640 1,480 1,480 1,600 2,400 1,600 1,440 1,440 1,540 2,310 1,540 1,400 1,400
Carbon Steels
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Alloy Steels
1.5 1.5 1.0 0.7 0.7 1.5 1.5 1.0 0.7 0.7 1.5 1.5 1.0 0.7 0.7 1.5 1.5 1.0 0.7 0.7
3545HRC
40 40 40 40 40 50 50 50 50 50 65 65 65 65 65 80 80 80 80 80
123 185 82 52 52 123 183 82 52 52 156 234 104 66 66 185 277 123 78 78
640 1,280 640 640 580 510 1,020 510 510 460 400 800 400 400 360 320 640 320 320 290
100 200 100 100 90 100 200 100 100 90 100 200 100 100 90 100 200 100 100 90
2,050 4,100 2,050 2,050 1,860 1,640 3,270 1,640 1,640 1,480 1,600 3,200 1,600 1,600 1,440 1,540 3,080 1,540 1,540 1,400
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 Stainless Steels
1.5 1.5 1.0 0.7 0.7 1.5 1.5 1.0 0.7 0.7 1.5 1.5 1.0 0.7 0.7 1.5 1.5 1.0 0.7 0.7 SUS
40 40 40 40 40 50 50 50 50 50 65 65 65 65 65 80 80 80 80 80
123 246 82 57 52 123 245 82 57 52 156 312 104 73 66 185 370 123 86 78
960 1,280 960 830 580 760 1,020 760 660 460 600 800 600 520 360 480 640 480 420 290
150 200 150 130 90 150 200 150 130 90 150 200 90 150 130 90 150 200 150 130
5,760 7,680 5,760 4,980 3,480 6,080 8,160 6,080 3,960 2,760 6,000 8,000 6,000 3,900 2,700 5,760 7,680 5,760 3,780 2,610
1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 1.5 1.5 2.0 2.0 2.0 1.5 1.5 2.0 2.0 2.0 1.5 1.5 Cast Iron
1.5 1.5 1.5 1.0 0.7 1.5 1.5 1.5 1.0 0.7 1.5 1.5 1.5 1.0 0.7 1.5 1.5 1.5 1.0 0.7 FC, FCD
40 40 40 40 40 50 50 50 50 50 65 65 65 65 65 80 80 80 80 80
346 461 346 199 97 456 612 456 198 97 585 780 585 254 123 691 922 691 302 146
510 770 510 510 510 410 610 410 410 410 320 480 320 320 320 260 390 260 260 260
80 120 80 80 80 80 120 80 80 80 80 120 80 80 80 80 120 80 80 80
410 620 410 410 410 330 490 330 330 330 320 480 320 320 320 320 470 320 320 320

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Hardened Steels
0.2 0.2 0.2
1.5 1.5 1.0 0.7 1.5 1.5 1.0 0.7 0.7 1.5 1.5 1.0 0.7 1.5 1.5 1.0 0.7
Pre-Hardened Steels
0.7 0.7 0.7
40 40 40 40 50 50 50 50 50 65 65 65 65 80 80 80 80
4555HRC
40 65 80
25 37 16 11 11 25 37 17 12 12 31 47 21 15 15 38 56 26 18 18
390 640 390 390 390 310 510 310 310 310 240 400 240 240 240 200 320 200 200 200
60 100 60 60 60 60 100 60 60 60 60 100 60 60 60 60 100 60 60 60
80 130 80 80 80 70 110 70 70 70 60 100 60 60 60 60 100 60 60 60
0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 Hardened Steels
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 5562HRC
40 40 40 40 40 50 50 50 50 50 65 65 65 65 65 80 80 80 80 80
2 3 2 2 2 2 3 2 2 2 2 3 2 2 2 2 4 2 2 2

NoteThis table shows the general conditions for shoulder milling. The conditions should be adjusted according to the machine rigidity, tooling, condition of object to be milled, etc. In particular,
when performing shoulder milling in combination with slotting or machining of cutting widths close to slots, etc., chattering vibrations may occur, which can lead to trouble. Therefore,
please consider the following when adjusting the conditions:
Use inserts equipped with breakers.
Reduce rotation speed and table feed rate by 50 to 70%.
Reduce cutting depth ap by 50 to 70%.
GX2140 will not cause a response in conductive touch sensors, so please keep this in mind.
JP4105 is a special high-hardness steel, and is not suitable for Non-heat-treated steel material.
For strongly interrupted cutting, when unsupported length is long, or for wet cutting, JM4160 is recommended.
As a measure to prevent tool damage due to chip jamming, always use an air blower, etc. to remove chips.
Since there is a danger of the removed chips flying out and causing injury to workers, fire, or damage to eyes, during use be sure to cover the work area with a safety cover and have
workers wear protective equipment such as glasses, etc. to make the work area safe.
Perform insert replacement at an early stage to prevent chipping due to excessive use.
The following equation expresses the chip removal amount per unit time:
Q (cm3/min.) = ap(mm)ae(mm)v f(mm/min.)/1000

11
 Field Data

Cutting conditions
No Dc )
Note
Work material Cutter dia. Grade vcm/min f zmm/t ap aemm mm
n(min-1)v f (mm/min)
Result
Coolant Overhang
P21 JP4120 75 1.1 ap=0.5 1.5
1 40 50
(40HRC) Equivalent to JP4120 600 1,980 ae=24 Air 1.5 the tool life of conventional products
SKD61 JP4120 70 0.6 ap=0.5
2 63 100
(45HRC) Equivalent to JP4120 350 840 ae=36 Air Long tool life with less chipping than conventional products

SKD61 JP4120 70 0.7 ap=1.0 1.5

3 40 40
(43HRC) Equivalent to JP4120 560 1,180 ae=24 Air 1.5 the tool life of conventional products

130 1.5 ap=1 2

4 S55C 63 JS4060 567 3,400 200
ae=50 Air 2 the tool life of conventional products

188 1.0 ap=1.5 2

5 SKD11A 50 JS4060 1,200 4,800 150
ae=40 Air 2 the tool life of conventional products
180 1.1 ap=0.8 2
6 P20 80 GX2140 720 4,000 150
ae=56 Air 2 the tool life of conventional products

Note: Comments from actual users.

The diagrams and table data are examples of test results, and are not guaranteed values.

1. Attentions regarding handling

2. Attentions regarding mounting

3. Attentions during use

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2015-4ME-FT3

Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification.
2012-1: FP