Professional Documents
Culture Documents
1. EXTRUDER EX920
INSTALLATION
2. EXTRUDER EX920
OPERATION/REPAIR
3. STEAM EQUIPMENT
4. LIQUID EQUIPMENT
ATC/FT page 1 of 84
EXTRUDER EX920 CN
MANUAL
INSTALLATION
Various: ______________________________________________________
MACHINE NO.:
ORDER NO.:
ITEM NO.:
CUSTOMER:
ATC/FT page 2 of 84
Extruder EX 920 CN 0.0
Right rear mounted main motor
Conditioner DCM901
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1.0
Installation
Table of Contents:
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Extruder EX 920 CN 1.1
Installation
General description
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Extruder EX 920 CN 1.2
Installation
General description
Function:
By means of a speed controlled feed screw A the material is lead down into the conditioner B.
The adjustment of the speed is usually automatic. During the passage through the
conditioner the material is mixed and steam and water is added.
From the conditioner the material is lead via a flap box C down into the process screw E.
The process screw is divided into 6 sections. Usually steam and water is added in section 3,
and 4. After section 4 the pressure boiling of the material takes place, the temperature here is
approx. 120-140C. Then the material is pressed through a die plate F with approx. 30 bar.
Behind the die plate and the die head a knife house G is placed. In the knife house a knife is
mounted which cuts off the pellets. The length of the pellets can be changed by adjusting the
speed of the motor.
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Extruder EX 920 CN 1.3
Installation
Transportation and
lifting instructions
The attachment material must be protected against sharp edges on the machine. Slings and
chains, which are places around sharp edges on hard material, such as stone, iron, concrete
etc., must always be protected with a sufficient gasket. You may purchase finished angles
made from steel which gives the strings a reasonably soft bending. But an angle of two
pieces of wood may also be used.
1. Thing which are loose on the machine, and which may fall down during
transport, must be removed before lifting.
2. Just before lifting it must be ensured that no persons can be endangered near
the machine.
3. Lifting must be made vertically. If the machine is not free for vertical lifting, it
must - before the lifting is started - be securely moved so that it can be lifted in
a vertical direction. The machine must not be pulled across the base before or
during lifting. The attachment material may be damaged and the machine might,
at the moment of lifting, begin to swing in a totally unforeseen manner.
4. Immediately after the lifting has been started it must be ensured that the
attachment is all right, and that the machine is in balance.
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Extruder EX920 CN 1.4
Installation
Transportation and
lifting instructions
5. During all of the transportation the machine and its attachment should be
surveilled in order to make immediate precautions, if errors or dangerous
situations arise.
6. During the transportation of the machine all persons who may get under the
machine or dangerously near it must be warned.
7. It must be ensured that the machine can be safely placed, and that liberation is
not done before the machine is securely placed and supported.
8. The attachment material must be kept tightly while a necessary support of the
machine is made.
9. In areas with rail driven installations the machine must not be placed any nearer
than 0.5 m to the movable parts of the rail driven constructions.
10. The attachment material, which must after use be returned with the crane, must
be properly hinged in the crane hook.
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Extruder EX920 CN 1.5
Installation
Transportation and
lifting instructions
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Extruder EX 920 CN 1.6
Transportation and
lifting instructions
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Extruder EX 920 CN 1.7
Installation
Installation and connection
PLACING
The machine is not sensitive towards minor disalignments on the placing foundation.
Alignment is mostly of cosmetical importance. As the weight of the machine is transmitted by
3 legs with almost the same load, there is no adjustment possibilities here.
Notice that the intermediate piece and the pre-bin must not rest on the feed screw.
Use flange assemblies between the different conveyor and bin parts, and connect these with
rubber packing.
DISMANTLING HOOK
In order to facilitate the dismantling of a screw which have become too firmly attached to the
main shaft, it would be practical if - straight in front of the extruder knife house - a hook is
placed in the building, to be used for a heavy chain pulley. In this connection it is appropriate
to fasten the machine firmly to the base.
STEAM SUCTION
The knife house is provided with an adjustable inclined flange which is able to shut tightly to
the subsequent shaft or conveyor belt. The shaft or the conveyor have to be provided with a
suction socket for the extraction of up to 800 m steam.
Please be aware that from the steam suction directly after the extruder, (conveyor or shaft)
large quantities of steam are to be extracted. This inevitable results in condensation in the
tube system. Addition of heated air may eliminate the problem, but more commonly the
construction considers this problem with adequate inclination and draining from pockets. The
minimum requirement to the suction system is that the condense water does not run back to
the line and into the product.
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Extruder EX920 CN 1.8
Installation
Installation, connection
INTERMEDIATE PIECE
Over the feed screw of the extruder an intermediate piece is usually (depending on the raw
material) placed which can contain raw material for -2 min. operation. The bin must always
be completely full during operation, only when running empty the bin is emptied. A sight glass
makes constant surveillance of the remaining compound quantity possible. The construction
of the bin must make "hanging" completely impossible. E.g. at least without decreasing cross
section, preferably with increasing cross section down towards the feed screw.
As regards to safety around the inlet to the feed screw, the assembly and the duct
immediately above the screw must at all times have the necessary protection (according to
DS/EN 294) against possible injury.
PRE-BIN
This bin, which is placed over the intermediate piece, should have a capacity of up to 20 t.
However one should take care that the compound added to the feed screw of the extruder
must have a constant volume, and therefore it cannot immediately tolerate the difference in
pressure from - as an example - 20 t of material from the silo and afterwards an almost empty
silo.
Large pre-bins should be equipped with agitator, bottom screw or a similar unit which will
ensure emptying without hanging and feeding with compound with a constant volume.
Generally a smaller pre-bin must be preferred which - when the pre-bin's ""halfway signal"
gives the indication - is automatically filled from a larger bin placed behind it.
Extraneous matters and larger particles in the compound have a tendency of becoming stuck
and blocking the nozzles of the extruder. It should be attended that the sifting is sufficient,
depending on the diameter of the required product. Remember that the die hole is only 2/3 of
the finished product's diameter.
When producing with die diameter less than 2 mm the sieve should be placed immediately
before the pre-bin.
The rotating knife of the extruder, and the construction of the knife house ensures that the
pellet formed product is thrown out from the knife house in a fan shape. The product may
thus be delivered on a belt, spread out on a width up to 1000 mm, and, depending on belt
speed, with any density.
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Extruder EX920 CN 1.9
Installation
Installation, connection
It should be noticed that the product, when leaving the extruder, is momentary more than 100
degrees hot, and therefore it develops up to 800 m steam per hour (depending on product).
As regards to safety around the outlet from the knife housing it should be assured that the
assembly and the outlet itself, according to DS/EN 294, is sufficiently protected against injury.
BY-PASS OF COUMPOUND
During start-up of the extruder a small compound quantity is now and then operated round
the extruder, but through the conditioner in order to pre-set the steam heating.
Discharging of by-pass compound may consist of a suitable wagon or, if possibility of taking
out whole charges is required, a shaft through the floor.
TREATMENT OF MISPRODUCT
During start-up, running down, control of correct die flow, exchange of knife head during
operation etc., an inapplicable waste product is produced. The product has a consistency
varying from thin gruel, thick dough, and to coherent freshly baked white bread in thin strings.
When the product is charactered as gruel, it is pressed out with large pressure and speed.
Splashes of up to 10 m are common, and as the material may be very hot, a suitable screen
should be constructed, which is able to catch this material and lead it the same way as the
other waste product. Splashes normally just occur at wrong operation.
At normal start-up and running down the waste product is thick and falls from the nozzles of
the machine as meat from a meat mincer. A practical way of discharging of this waste
product should be established. E.g. by an underlying conveyor of shaft to collecting bin.
The first type is comparatively dry - max. 30% humidity - and this is by far the largest quantity.
This material is rather easy to dry and comminute for recycling equal to the sifting dust. The
other type is totally thin as a result of water and oil addition. This material is very difficult to
recycle.
CLEANING
During start-up and running down the machinery and the surroundings now and then become
quite dirty. Reasonable cleaning can only be done by washing down with water, however this
requires a sewerdrain! Limitation of the "wet area" appropriate.
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Extruder EX920 CN 1.10
Installation
Pipe installation
PIPE INSTALLATION
The pipe works are carried out according valid regulations for steam installations.
STEAM
All pipings must of course consider that there is free access to the operation levers of the
machine. This especially goes for the area round the by-pass outlet on the backside of the
extruder.
Steam connection to conditioner, (see pressure and capacities on the next pages) takes
place at "A", however the manifold can be turned so that connection can take place at the
opposite end.
Opposite the connection end, and with inclination towards this, condense drain is
established.
It should be noticed that the return must be completely without counter-pressure if the water
discharge of the manifold is to function during operation when it is submitted to low pressure
only.
The weight of the pipe installation must not be submitted to the manifold!!
For pre-heating of the extruder, and for process addition in the extruder screw, high pressure
steam must be connected at D (see pressure and capacity in the next pages).
WATER
Process addition of water takes place through a water pump. The connection takes place at
"G".
ATC/FT page 14 of 84
Extruder EX920 CN 1.11
Installation
Pipe installation
OIL
During starting and stopping oil (fish oil) must briefly be added to the compound. This is
connected at inlet "E".
In some cases a minor quantity of oil is on-going added during the process.
ATC/FT page 15 of 84
Extruder EX920 CN 1.12
Installation
Pipe installation
EX920-CM901
REQUIRE TO PIPE kgs/h
INSTALLATION
Steam conditioner
Reduced pressure 1,5 bar 700
Steam screw
Reduced pressire 6 bar 350
Water conditioner
Pressure 3 bar ( 1500
Water screw
Pressure 3 bar ( 800
Anti-plugging
Pressure 3-5 bar 1000
If the pressure cannot be hold constant, large fluctuations in the quantity of liquid which is to
be added, will appear. This will make it difficult or impossible to ensure a continuous process
and thus a usable end product.
The above capacity indications should not be considered as consumption at normal produc-
tion, but only as a guideline for dimensioning of support equipment.
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Extruder EX920 CN 1.13
Installation
Connection of oil, water and steam
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EXTRUDER EX
MANUAL EX920
OPERATION/REPAIR
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2.0
Extrusion principle 2
Operation 5
Electrical diagrams 9
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Extruder EX920 CN 2.0
Extrusion principle
The superior
Extrusion
principle
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Extruder EX920 CN 2.0
Extrusion principle
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Extruder EX920 CN 2.1
Extrusion principle
MATADOR EXTRUDER
The Matador Extruder is a Low Cost Extruder, though it uses the same techniques of the
control of the process, as far more expensive machine. The machine was from the beginning
developed especially with regard to the production of feed stuffs, but can also with a few
changes, e.g. another construction material, be adapted to the more strict hygiene demands
to the food production.
Using one, or usually more, of the above heat sources the result is a meal/dough
temperature of between 110 and 180C. Then the dough is mixed and kneaded under high
pressure before it is pressed through the die plate with very thin viscosity.
In the die plate the product is shaped and cut to the required length.
Just after the extrusion the product is very hot and soft, but shortly after, a thin crust on the
surface is created, which prevents from conglutination.
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Extruder EX920 CN 2.2
Extrusion principle
TECHNICAL DESCRIPTION
MATADOR EXTRUDER
Construction: The dosing screw is driven by a adjustable gear motor, controlled from
the control system. The screw doses very precisely, and the quantity is
sated on the control system in kgs/h.
The conditioner throws the meal around, so that added additives, such
as steam, water etc. will be mixed to the meal.
When the meal leaves the conditioner, the meal is still loose and without
lumps, only hot and moist.
The feed screw (force feeder ) is a simple conveyor screw, which takes
the pre-conditioned meal into the extruder screw.
The first part of the extruder screw has a relatively large pitch and takes
the meal forwards, and at the same time the added liquids are mixed into
it.
The Liquid pumps , which add water and possible fat, have to be very
precise. The pumps can be continuously variable adjusted to requested
quantity, from the control system.
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Extruder EX920 CN 2.3
Extrusion principle
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Extruder EX920 CN 3.0
Description of general function
The die head. At the end the material is pressed through the die head
and thus the die plate. The die plate is in its main measurements always
alike, but as regards hole shape and number of holes, they may have a
lot of variations. The total hole area must however be adapted, so that
the die plate can create the counter pressure, which is necessary for the
passage from the transport zone to the compression zone to take place
exactly where it gives the right kneading length at the given capacity.
The knife house. When the pre-kneaded and hot dough comes out of
the die and into atmospherically pressure, the water content of the
dough boils intensely for a moment. When at the same time the dough
is sufficiently gelatinized as a result of the heat and the kneading, an
infinite number of small bubbles of steam are created in the dough.
The expansion. Varies a lot from each product. Within the same the
same product the expansion is a result of the temperature. This means
that the expansion can be limited by reducing the temperature.
The knife. On the die plate a knife head with a number of knife blades
rotates. The number of revolutions of the knife motor, and thus the
length of the pellets, are adjustable from the control system.
Parameters: The necessary temperature, the retention time during the high
temperature, the kneading time and the necessary pressure, which are
the key factors for a perfect product, are completely dependent of the
raw material and the recipe, they may even change a little from charge
to charge.
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Extruder EX920 CN 4.0
Process principle and wear parts
Process principle
As extruded products have very different formulas and buyers, no rules can be made for the
optimum appearance and physics of the extruded product.
The following advice is based on fish feed, in which approx. 20% of the raw material is wheat.
The starch content of the wheat is transformed by heat, and conglutinates the pellet's content
of non-adhesive ingredients of the pellet.
Temperature
Time
Humidity
Pressure
Kneading
If you are forced to change one of these parameters, e.g. in order to increase the capacity,
one or several of the other parameters must be adapted, so that they can compensate for the
change.
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Extruder EX 920 CN 4.1
Process principle and wear parts
Fig. 1 shows the typical behaviour of the temperature through an extrusion process.
4. The material is compressed in the extruder pipe of the screw to between 20 and 80
bar, depending on the product and the machinery arrangement. Thus a strong friction
and therefore heat arises. The heat makes the dough thin, and when the dough is thin,
the friction falls. In this way the heat transmission stabilizes.
5. In the kneading section the dough is thoroughly kneaded, so that all the material
obtains the same temperature, and the gelatinization is completed by kneading and
retaining of the necessary temperature for the process. The chemical process results
in a small temperature decrease.
ATC/FT page 26 of 84
Extruder EX920 CN 4.2
Process principle and wear parts
6. When the product comes out into atmospherical pressure with a temperature of more
than 100C, the water content parboils immediately, and the product expands. At the
same time the evaporation cools the product until a temperature of just below 100C.
Screw arrangement
Fig.2
Fig. 2 shows a possible screw arrangement, the manner of working to be explained below:
The meal enters the barrel at the 0-screw, The filling is small, as the 0-screw has a
large theoretical capacity.
There are several different screw types and their names refer to the screw figure. A
single-thread screw with a pitch of approx. 120 mm is thus called "120/1 Screw", and a
screw with 2 threads and an inclination of approx.90, is called "90/2 Screw". The
subsequent letters mean: P = passage, which means that the screw allows
return-passage through lengthwise tracks. K means conical.
ATC/FT page 27 of 84
Extruder EX920 CN 4.3
Process principle and wear parts
Section 2 the screw is in combination with a disc. In the sleeve a ring is mounted. This
results in a restriction zone, is used to prevent steam, injected to the barrel, to flow
backwards to the inlet zone. By altering the thickness of the ring in the sleeve, more or less
tightness of the steam lock can be achieved.
Section 3-4-5-6-7 in the arrangement shown on page 13 are all 120/1 screws. Here steam for
the process may be added. The filling is somewhat increased in comparison to the 0-screw,
as this screw type has a theoretical capacity which is a little less.
In section 9 the filling is thus 100%. The screw, 90/2 KP kneads and mixes the dough.
Because of the conical shape of screw 9, the theoretical capacity decrease considerably, so
that at the end of the screw there is only a limited kneading.
When the dough has left the screw, it is lead out to the die plate.
If the counter pressure from a given die plate is too small, sufficient heat or kneading in the
compression zone cannot be reached. Then a suitable number of holes in the die plate can
be blocked.
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Extruder EX920 CN 4.4
Process principle and wear parts
By changing the Extruder screw configuration, difference in the energy input (specific-
mechanical-energy) SME will be altered.
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Extruder EX920 CN 4.5
Process principle and wear parts
ATC/FT page 30 of 84
Extruder EX 920CN 4.6
Process principle and wear parts
ATC/FT page 31 of 84
Extruder EX920CN 5.0
Operation
OPERATION
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OVERVIEW
STATE LIGHTS
ALARM BAR
NAVIGATION BAR
TOOL BAR
Here we see the process at it is, with extruder, pumps,
valves,motors, measuring loops and other necessary equipment.
In the toolbar we have some buttons to start/stop different
sequences Centrico
Path, file name / Date MM/YY
Slide No. 1
Meaning of state lights
SEQ machine ok: Indicate the state of sequence machines out of extruder (example: conveyor )
Light color red means no ready
Light color green means ok
Emergency stop : Extruder is in emergency stop state
Manual : Extruder is in emergency manual state
Auto : Extruder is in emergency automatic state
Stopping : Extruder is stopping state
Stopped : Extruder is in stopped state
Alarm bar
Current alarm is displayed in this bar
Navigation bar
When you click the button on this bar, you will enter the page that you click
Centrico
Path, file name / Date MM/YY
Slide No. 2
Button meaning in the tool bar:
Back : Back to previous page
Ack alarm: Acknowledge alarm of extruder
Sequence stop: In the auto mode, you could push this button to stop the
machine automatically
Manual : Select the extruder running in manual mode
Auto : Select the extruder running in automatic mode
English :Operation language with English
:Operation language with Chinese
Centrico
Path, file name / Date MM/YY
Slide No. 3
OPERATION
Open degree
State light of
display
material level
Speed display
Temperature
display
For the state lights of boor, belt and level measurement in extruder,
color red means fault, color green means ok.
Centrico
Path, file name / Date MM/YY
Slide No. 4
CONFIGRATION
Select the
machine type.
In EX620, we
will no have
force feeder,
and just have
one screw
tempeture
displayer.
Centrico
Path, file name / Date MM/YY
Slide No. 5
CONFIGRATION
Go to next page
Here we can see the Real Time Trend of four important Extruder
values main motor current, feeder mortor speed and conditioner
outlet temperature
Centrico
Path, file name / Date MM/YY
Slide No. 7
TREND
Here we can see the Real Time PID Trend of conditioner outlet
temperature. We can also change the PID parameter k, Ti and Td
to control the temperature working in an ideal way.
Centrico
Path, file name / Date MM/YY
Slide No. 8
ALARM
Function buttons
Here we can monitor motors condition and click the start buttons to
start up Extruder in manual mode step by step.
Centrico
Path, file name / Date MM/YY
Slide No. 10
STOP SEQUENCE
Open degree
display
In steam motor valve page, in order to control the temperature of conditioner, you
could chose opening degree mode or conditioner outlet temperature mode to adjust
the open degree of this steam valve.
Centrico
Path, file name / Date MM/YY
Slide No. 13
Extruder EX920 CN 6.0
Assembly and dismounting
Extruder screw
Extruder screw:
The screw is split up into sections. First screw ,the "inlet screw", has a length of
455mm. This screw can only be fitted here.
Hereafter screw sections of normally 250 mm length are used. The screws are preci-
sely manufactured, and are to be assembled so that no projections which might bother
the material transport, arises in the interface. These screw segments can be anywhere
in the configuration, except in the inlet and the outlet section.
At the end of the main shaft a conical kneading screw is mounted, which is slightly lon-
ger than the other standard screws.
Between all screws, tightly around the main shaft, there is a 0-ring of Viton. Do
always remember these 0-rings as they prevent the dough and steam from
penetrating into the hollow space between screw and main shaft. Such a penetration
may make demounting of screws very difficult and damage the main shaft.
Screw nut:
If the screw is fixed with the supplied special key 007459, the following procedure can
be followed:
Secure that the O-rings on the screw nut are not defect, and that both O-rings and the
surface of the nut against the screw and thread are greased.
If the assemblies between the screws - and also the free holes for the pins - are clean,
the screws will be assembled without gaps, when the tightening takes place with a
torque moment of 25 kgpm (corresponding to approx. 70 kgs on the peak of the
special key ). Then re-tighten3/4 round by beating on the special key with a hammer.
The mentioned tightening ratio is calculated for identically heated screw and shaft.
Both more and less tightening may damage the machine ! ! !
N O T E !! If the screw is disassembled while the sleeves are still on the screw, take
care that there is no disassembling of the screw in the non-visual part. In this case
dust may fall into the gap and a tight fixation becomes impossible.
ATC/FT page 32 of 84
Extruder EX920 CN 6.1
Assembly and dismounting
Extruder screw
Assembling of screws
When the screws are assembled, the passing between the screw flights must as far as
possible be as shown in fig. 1.
CORRECT
NOT CORRECT
ATC/FT page 33 of 84
Extruder EX920 CN 6.2
Assembly and dismounting
Extruder barrels
Barrels:
Section 0: The first section is the inlet section, which is equipped with fitting for the
inlet screw. This section cannot be cooled/heated.
Section 1-8: These sections are all alike in length and appearance, The sections
consist of a sleeve which is tightened in both ends with 0-rings towards a water jacket.
The jacket and the sleeve are mutually fixed by 2 sockets which at the same time give
the possibility of mounting: inlet valve for water, oil or steam, temperature sensors and
pressure sensors, not used sockets are blanked off with plugs.
Section 9: The sleeve in this section is on the inside equipped with twisted tracks and
at the same time it is conical. The rear flange of the water jacket is very heavy, and
assembled with the sleeve with a press fit. The reason for the heavy flange is that it
transmits the assembling power from the three stays.
Stay:
The three stays transmit a large power, and therefore they must not be exposed to
other loads than the one they are made for.
Welding on, heating to more than 200C, drilling or cutting in the stays, or other kinds
of outside influence on the stays are FORBIDDEN.
The stay nuts must be fixed with the ball-side into the countersink of the flange, and
with a moment of 80 to 100 kpm. Always remember to grease the threads of the stays
and the ball surfaces of the nuts before assembling.
Die head:
The die and barrel head is hinged in a hinging plate, which easies the cleaning
considerably, as crane or force is not necessary to open the machine. The die head is
tightened by means of the die base, where the die ring is mounted. the Viton 0-ring in
the trace of the die orifice seals the die head with the extruder barrel. The three nuts
on the stays do not need to be fixed very hard, due to the special discs, which fixes
the die head
Before mounting of the die plate, it should be secured that there is no dirt on the
contact surfaces of the plate and the head.
ATC/FT page 34 of 84
Extruder EX920 CN 6.3
Assembly and dismounting
Extruder barrels
The sensors are of the type PT 100. The sensor is equipped with a jack plug which
provide a certain pressure against the bottom of the house. The sensors are con-
structed so that there is only a small metallic contact between the sensor house and
the barrel in which the sensor house is mounted.
There are 2 lengths of sensors. The long type is only constructed for mounting in the
socket -B- in the "9" sleeve where the distance to the screw is extraordinarily long
because of the conical shape.
The plug of the sensors are connected to the machine frame, and the indication takes
place on the control system.
Avoid placing the temperature sensors in the area where pressure, and thus heavy
wear, arises, as the sensor will then wear disproportionately fast.
The inner pressure can be difficult to measure, amongst other things because of the
"hard environment" in pressure and kneading zones.
The problem is solved by means of a small chamber in the insert which is filled with
grease. Over the chamber a piston takes care of transmitting the pressure in the
dough to the grease, which again transmits the pressure to the manometer and
perhaps a transmitter.
Leaks in the system are compensated by pumping in more grease. Too much grease
is pressed out below the piston and into the dough. At the same time the piston and
the grease-reservoir is cleaned for impurities.
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Extruder EX920 CN 6.4
Assembly and dismounting
Seized Extruder
Remove the steam insertion valves, thermometers, and pressure measurers, as well as all
other equipment mounted on the sleeves.
ATC/FT page 36 of 84
Extruder EX920 CN 6.5
Assembly and dismounting
Knife arrangement
The knife house is hinged in a way, which makes it possible to adapt to large variations in the
building length, and the angle variations in the Extruder cylinder.
The basis setting of the knife housing must be made with: screws, barrels fully mounted ,and
die head with die.
The cutter head is adjusted by the three spindles on the die holder so that the die is placed
12 to 14 mm inside the knife housing. This distance is important, as the seal between the die
plate and the knife housing will otherwise not function correctly.
Closing hinges must be adjusted when the knife housing is closed and touches the three
spindles (S) on the die holder. Adjustment must be made by tensioning the bushing (M) on
the spindle (X) and control tension with the nut (K).
The knife shaft is firmly connected to the knife motor, and the motor is firmly connected to the
motor base. This means that all adjustment of the knife shaft takes place by adjusting the
knife housing in relation to the die holder by means of the three spindles (S) between the die
holder and the knife housing. Subsequent axial dislocation of the knife takes place on the
hand wheel above the motor.
Mount one and only one-Stanley-blade in the knife head. Paint marking colour or
corresponding (coloured grease) on the die plate. Close the knife housing and move-with the
spindle over the motor-the knife forward to the die plate. Release the brake in the knife motor
and turn the knife shaft around by hand.
ATC/FT page 37 of 84
Extruder EX920 CN 6.6
Assembly and dismounting
Knife arrangement
The knife housing is now via the three spindles (S) on the die holder adjusted so that the
knife barely touches all the way around on the die plate. When having obtained the correct
setting. The spindles are secured by tensioning the lock nuts.
The knife head is dismounted and the remaining knife blades are mounted. Mount the knife
head on the shaft and check that all knife blades have the same distance from the die. The
easiest way to check the distance is to adjust the knife forwards until it barely touches the aid
and then check the distance for all knife blades by holding a torch behind them and visually
estimate the distance.
In order to protect the die plate , an adjustment between 0.2 and 0.5 mm is recommended.
ATC/FT page 38 of 84
Extruder EX920 CN 6.7
Assembly and dismounting
Adjustment of the knives
ATC/FT page 39 of 84
Extruder EX920 CN 6.8
Assembly and dismounting
Adjustment of knives
The knife head is mounted with knife blades. After mounting of the knife blade K the screws
S are fixed - until they touch P - between the blade and the holder H.
ATC/FT page 40 of 84
Extruder EX920 CN 7.0
Control and maintenance
ATC/FT page 41 of 84
Extruder EX920 CN 7.1
Control and maintenance
Lubrication instruction
ATC/FT page 42 of 84
Extruder EX920 CN 7.2
Control and maintenance
Lubrication instruction
Usable lubricants
according to manufacturer
Manufacturer GREASE BEARING HOUSING (2)
BP ENERGREASE LS 3
ESSO BEACON 2
MOBIL GLYGOYLE GREASE 00
SHELL TIVELA 00
ATC/FT page 43 of 84
Extruder EX920 CN 7.3
Control and maintenance
Service/maintenance
1. Lubrication point no. 3. Labyrinth seals, Extruder screw and Force feeder screw,
lubricated with two stroke on grease pump.
2. The knives must be controlled for wear (might be turned/exchanged). The knives
should just touch the die plate. Check by inspection of the die surface, that the knife is
slightly aligned.
3. Pressure gauges in the barrel should be checked daily by pumping in one stroke of
grease. Thus the manometer will normally indicate 10-30 bars, and then slowly fall
back to 0 again. If the instrument does not fall back to 0 again, or if one has reason to
believe that the measurer does not function properly, this should be overhauled.
Repair is simple.
Dismantle house and T-piece. With a hexagon spanner and a large screwdriver the
piston is removed. Clean the grease channels and exchange the O-rings on the piston.
Assemble the unit and fill in grease. Check that the grease is floating out beneath the
O-ring when the chamber is filled and the piston is in top position.
By exchanging the gauge, notice that this has to be a type filled with glycerine, but
without throttle plug (min. 3 mm hole) in the inlet.
ATC/FT page 44 of 84
Extruder EX920 CN 7.4
Control and maintenance
Service/maintenance
Motors: Every week it should be controlled that cooling fans, blow wheel, and jackets on
all motors are clean of dust etc., so that an efficient cooling can be obtained.
Bearing
housing: Check every week that the oil level is neither raising (because of penetrating
water) or falls (because of leakage).
ATC/FT page 45 of 84
Extruder EX920 CN 7.5
Control and maintenance
Service/maintenance
1. Lubrication point no. 2, bearing house, check by draining-off of min. 1 litre that there is
no sediment, neither water nor impurities, and that the oil is clean.
Lubrication point no. 5, (hinged joint for die and knife arrangement). The hinge should
be greased with 2-3 strokes of the grease pump.
3. Main screw, min. every year all the screw sections should be dismantled from the
main shaft.
The screws and the main shaft should be cleaned and greased with anti-corrosion
grease, and assembled again with new O-rings.
97.12.02.
ATC/FT page 46 of 84
Extruder EX920 CN 7.6
Control and maintenance
Service/maintenance
2. Lubrication point no. 2, (bearing house). The "old" grease should be drained and
suitable grease (see lubrication diagram) should be filled to the upper mark on the oil
dipstick, approx. 15 litres. Also see page 7.2.
ATC/FT page 47 of 84
Extruder EX920 CN 7.7
Control and maintenance
Service/maintenance
2. Lubrication point no. 3, (bearing house). The "old" grease should be drained and,
suitable grease (see lubrication diagram) should be filled to the upper mark on the oil
dipstick, approx. 15 litres. Also see page 7.2.
ATC/FT page 48 of 84
Extruder EX920 CN 7.8
Control and maintenance
Service/maintenance
At every assembly of the machine (screw elements, cooling jackets etc.) after every
separation in connection with re-grouping of screw elements or in connection with cleaning
and inspection of the extruder, all contact surfaces on screw elements and cooling jackets etc.
should be carefully cleaned. Also the screw shaft and its inner thread as well as the thread on
the screw should be cleaned. All the parts should be treated with copper grease or another
anti-seizure lubricant before assembling. It is of great importance that the o-rings between
the screw elements are intact and mounted correctly. The same is valid for the o-ring on the
screw.
ATC/FT page 49 of 84
Extruder EX920 CN 7.9
Control and maintenance
Main Motor V-belt
The Extruder is by Sprout-Matador provided with Optibelt V-belts of a very high quality.
These belts have an extremely long lifetime, and a very low bearing load, if they are
maintained correctly. If belts of another make is used, the lifetime will be shorter and the
bearing loads higher. If other makes are used after all, their technical department should be
asked for information concerning belt tensioning etc.
Alignment of shafts
TB-tensioning moments
[Nm]
Min. Max.
TB 3525+3535 92 115
TB 4535+4545 156 195
TB 5040+5050 220 275
ATC/FT page 50 of 84
Extruder with belt drive 7.10
Control and maintenance
Main Motor V-belt
X max.
DW: 335 mm 1.5 mm
1250 mm 5.0 mm
Control of V-belts
It is very important to keep the stated belt
tensions in order to obtain optimum lifetime
and bearing load. Therefore the belt
tensioning must be checked regularly, f.ex.
every 6rd month, and retighten if needed.
The belt tension values are found in above
Diagram.The V-belt pulleys are also checked for
wear regularly, f.ex. once a year, and
always at exchange of V-belts. If one belt is
damaged, all of the belt drive must be
exchange, as the belt tensioning will
otherwise be uneven.
ATC/FT page 51 of 84
Extruder with belt drive 7.11
Control and maintenance
Main V-belt drive
A B C
1. There are three ways to hold the tension tester (see above figures).
2. Place the tester on the middle of the belt right between the two belt pulleys, parallel
to the belt sides. Push the indicator all the way down into the tester.
3. Place the tester loosely on the belt on which the tension is to be measured, and push
slowly with one finger on the pressure surface as shown in fig. A, B, C. (Avoid
touching the tester with more than one finger during measuring).
4. Stop pushing immediately when a CLICK is felt or heard. the indication will remain in
the measuring position.
5. Move the tester carefully so that the indicator arm is not pushed out of position.
6. Read the belt tension. (reading is done where the upper edge of the indicator crosses
the measuring scale).
7. To ensure correct reading the position on the scale on which the upper indicator edge
is placed can be marked with a thumb nail.
8. Adjust to larger or smaller tension, until the indicator shows the required belt
tension.
ATC/FT page 52 of 84
Extruder with belt drive 7.12
Control and maintenance
Main V-belt drive
Motor Motor Screw Screw No. Belt Belt length Mounting Re-mounting
pulley pulley rpm of type mm
kw dw1 dw2 belts Profil Tmin-Tmax Tmin-Tmax
160 315 1250 374 6 SPC 4750 1250 -1350 N 950 -1100 N
200 315 1250 374 8 SPC 4750 1250 -1350 N 950 -1100 N
250 335 1250 398 8 SPC 4750 1400 -1500 N 1100 -1200 N
315 335 1250 398 10 SPC 4750 1450 -1550 N 1150- 1250 N
Motor Motor Screw Screw No. Belt Belt length Mounting Re-mounting
pulley pulley rpm of type mm
kw dw1 dw2 belts Profil Tmin-Tmax Tmin-Tmax
160 280 1250 401 6 SPC 4750 1250 -1350 N 950 -1100 N
200 280 1250 401 8 SPC 4750 1250 -1350 N 950 -1100 N
250 280 1250 401 8 SPC 4750 1400 -1500 N 1100 -1200 N
315 280 1250 401 10 SPC 4750 1450 -1550 N 1150- 1250 N
ATC/FT page 53 of 84
Extruder EX9 20 8.0
Spare parts
Table of content
Spare parts
ATC/FT page 54 of 84
Extruder EX920 CN 8.1
Spare parts
Engine frame
ATC/FT page 55 of 84
Extruder EX920 CN 8.2
Spare parts list
Engine frame
ATC/FT page 56 of 84
Extruder EX920 CN 8.3
Spare parts list
Engine frame
ATC/FT page 57 of 84
Extruder EX920CN 8.4
Spare parts
Bearing housing in doc
ATC/FT page 58 of 84
Extruder EX920CN 8.5
Spare parts list
Bearing housing in doc
04.02.11.
ATC/FT page 59 of 84
Extruder EX920 CN 8.6
Spare parts list
Bearing housing in doc
ATC/FT page 60 of 84
Extruder EX920CN 8.7
Spare parts
Motor support for knife house
ATC/FT page 61 of 84
Extruder EX 920CN 8.8
Spare parts list
Motor support for knife house
ATC/FT page 62 of 84
Extruder EX 920CN 8.9
Spare parts list
Motor support for knife house
ATC/FT page 63 of 84
Extruder EX920CN 8.10
Spare parts
Knife house
ATC/FT page 64 of 84
Extruder EX920CN 8.11
Spare parts list
Knife house
ATC/FT page 65 of 84
Extruder EX920CN 8.12
Spare parts list
Knife house
ATC/FT page 66 of 84
Extruder EX 920CN 8.13
Spare parts
Knife head
ATC/FT page 67 of 84
Extruder EX 920CN 8.14
Spare parts list
Knife head
ATC/FT page 68 of 84
Extruder EX920CN 8.15
Spare parts list
Knife head
ATC/FT page 69 of 84
Extruder EX920CN 8.16
Spare parts
Non return valve
ATC/FT page 70 of 84
Extruder EX920CN 8.17
Spare parts
Temperature sensor - short
ATC/FT page 71 of 84
Extruder EX920CN 8.18
Spare parts
Temperature sensor - long
Please note: The long model is only used for mounting in conical sleeve socket B.
ATC/FT page 72 of 84
Extruder EX920CN 8.19
Spare parts
Pressure meter in sleeve
ATC/FT page 73 of 84
Extruder EX920CN 8.20
Spare parts
Pressure meter with transmitter
ATC/FT page 74 of 84
Extruder EX920 CN 8.21
Spare parts
Water jacket
ATC/FT page 75 of 84
Extruder EX 920CN 8.22
Spare parts list
Water jacket
ATC/FT page 76 of 84
Extruder EX 920CN 8.23
Spare parts
Sleeves
ATC/FT page 77 of 84
Extruder EX920CN 8.24
Spare parts list
Sleeves
ATC/FT page 78 of 84
Extruder EX 920CN 8.25
Spare parts
Screws
ATC/FT page 79 of 84
Extruder EX920CN 8.26
Spare parts list
Screws
ATC/FT page 80 of 84
Extruder EX920CN 8.27
Spare parts
Liquid addition- conditioner
ATC/FT page 81 of 84
Extruder EX920CN 8.28
Spare parts
Liquid addition - screw
ATC/FT page 82 of 84
Extruder EX920CN 8.29
Spare parts
Process steam system
ATC/FT page 83 of 84
Extruder EX920CN 8.30
Spare parts
Cooling water system - screw
ATC/FT page 84 of 84
Extruder EX920CN 8.30
Spare parts
ATC/FT page 84 of 84
Extruder EX920CN 9.0
Electrical diagrams
ELECTRICAL DIAGRAMS
ATC/FT page 66 of 84
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
Norm
05/2007
Hu Minhui
2
Codeword
Order number
Plant section
FT
Extruder
3
AC U 314/07
4
Revision: D
Codeword: FT
Plot_date: 11.05.2007 - 10:12:12
Cover Sheet
Cover Sheet
6
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
Part
=ECPS.A01
1
Sh.
File Name: 000000
Plot_date: 11.05.2007 - 10:12:12 File Name: 000020
1 2 3 4 5 6 7 8
No. DWG-ID. Part Sh. Drawing no. Rev. Plant section Description Status Special remarks
9
Cover sheet:
10 =ECPS.A01 1 - AC100041 D Extruder Cover Sheet
Table of contents:
11 =ECPS.A02 2 - AC100041
Extruder Table of Contents
Table of contents:
12 =ECPS.A03 3 - AC100041 Extruder Table of Contents
Table of contents:
13 =ECPS.A04 4 - AC100041 Extruder Table of Contents
Data sheet:
14 =ECPS.DS 10 - AC100041 Extruder Data Sheet
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
Layout drawing:
15 =ECPS.PL 18 - AC100041 Extruder Panel Layout
Circuit diagram:
16 =ECPS.AC 31 - AC100041 Extruder Incoming Supply 230V AC
Circuit diagram:
17 =ECPS.24V 32 - AC100041 Extruder Power Supply 24V DC
Copyright notice
Circuit diagram:
18 =ECPS.MLDI 40A - AC100041
Extruder MicroLogix DI Connection
Circuit diagram:
19 =ECPS.MLDO 40B - AC100041 Extruder MicroLogix DO Connection
Circuit diagram:
20 =ECPS.PLC 41 - AC100041 Extruder PLC configuration
1 2 3 4 5 6 7 8
No. DWG-ID. Part Sh. Drawing no. Rev. Plant section Description Status Special remarks
Circuit diagram:
21 =ECPS.DI 42A AC100041 Extruder
PLC digital input
Circuit diagram
22 =ECPS.DI 42B AC100041 PLC digital input
Extruder
Circuit diagram
23 =ECPS.DI 42C AC100041 Extruder PLC digital input
Circuit diagram
24 =ECPS.DO 43A AC100041 Extruder PLC digital output
Circuit diagram
25 =ECPS.DO 43B AC100041
Extruder PLC digital output
Circuit diagram
26 =ECPS.AI 44 AC100041
Extruder PLC analog input module
Circuit diagram
27 =ECPS.AO 45 AC100041 PLC analog output module
Extruder
Circuit diagram
28 =ECPS.RTDI 46 AC100041
Extruder PLC analog RTD module
Circuit diagram
29 =ECPS.OR 51A AC100041 Digital signal output
Extruder
Circuit diagram
30 =ECPS.OR 51B AC100041 Extruder Digital signal output
Circuit diagram
31 =ECPS.ISO AC100041 Indication signal output
52 Extruder
Circuit diagram
32 =ECPS.ES 53 AC100041 Extruder Emergency Stop
Circuit diagram
33 =ECPS.HMI 54 AC100041 PLC-HMI CONFIGURATION
Extruder
Circuit diagram
34 =PLC.IO1 101 AC100041
Extruder PLC input/output define table 1
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
Circuit diagram
35 =PLC.IO2 102 AC100041 PLC input/output define table 2
Extruder
Circuit diagram
36 =PLC.IO3 103 AC100041 Extruder PLC input/output define table 3
Circuit diagram
37 =PLC.IO4 104 AC100041 Extruder PLC input/output define table 4
Copyright notice
Circuit diagram
38 =PLC.IO5 105 AC100041 Extruder PLC input/output define table 5
Circuit diagram
39 =ECPS.TL1 200 AC100041 Extruder Terminal List
Circuit diagram
40 =ECPS.TL2 201 AC100041 Terminal List
Extruder
1 2 3 4 5 6 7 8
No. DWG-ID. Part Sh. Drawing no. Rev. Plant section Description Status Special remarks
Circuit diagram:
41 =ECPS.TL3 202 AC100041 Extruder Terminal List
Circuit diagram
42 =ECPS.TL4 203 AC100041 Terminal List
Extruder
Circuit diagram
43 =ECPS.TL5 204 AC100041 Extruder Terminal List
Circuit diagram
44 =ECPS.TL6 205 AC100041 Extruder Terminal List
Circuit diagram
45 =ECPS.PES 300 AC100041 Extruder Proposal for Emergency Stop
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
Copyright notice
1 2 3 4 5 6 7 8
SPECIAL REMARKS :
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
Norm
400
05/2007
Hu Minhui
App weight: 100KG
EMER
GE
2
N CY-
ST
OP
800
Codeword
Order number
Plant section
C
B
D
A
FT
Extruder
3
AC U 314/07
-G1
-F01
24VDC
M24
-X1 -X10
Socket
M16
2 Breaker
70
Contact
40
2 Breaker
4
Contact
2 Breaker
-X20
Contact
2 Breaker
-XA1 -F02 -F03 -F04 -F05
Contact
-X23
1 Breaker
Contact
-X24
1 Breaker
800
800
Contact
760
-X21
1 Breaker
Contact
1 Breaker
Contact
-F10~-F14
1 Breaker
-X25 -X26
M22
Contact
-A001~-A004
M12
30
-X22
Plot_date: 11.05.2007 - 10:12:12
-K11~-K26
60
PE
50
5
Layout Drawing
300
PANEL LAYOUT
1000
6
C
A
M12
M16
M22
M24
Type
S1
5
7
4
4
AC-F01
7
Qty.
ISO-H13
HMI-LA11
LOCAL CODE
Drawing no.
+FT-ECPS
BUZZER
Door Switch
PLANT CODE
8
TOUCH SCREEN
Emergency Stop
AC100039
-
Part
All connectione without specification are:1.5mm2
=ECPS.DS
18
File Name: 000000
Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000103
1 2 3 4 5 6 7 8
PE
230V AC
1 3
-F02 1 3 14 1 3 14 1 14
-F01 1 3 5 C6A -F03 -F04 -F05
2 4 C6A C2A C2A
2 4 11 2 4 11 2 11
24V1+ A
=.DI/42C.8 =.24V/32.1
I>> I>> I>>
10A
Ik=25kA 2 4 6
2
-XA1
2.5mm
Plug
L N
L1 N PE 230VAC
-X1 -G1
24V 5A
24VDC
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
ECPS.AC-WS1
to third parties, particularly to competiters, without our prior written
+ -
2
3x2.5mm
2
2.5mm
230VN2
230VL2
230VN1
230VL1
24V+
24V-
L1 N PE 1 4
-X10
2 5
=.24V/32.1
=.24V/32.1
Copyright notice
=.PLC/40B.2
=.PLC/40B.2
3 6
INCOMING SUPPLY
230VAC, 50Hz, +/-5
DC24V CONTROL POWER SUPPLY INSTRUMENT PLC POWER
Approx. Power: 2 kW POWER SUPPLY SUPPLY
(Reserve)
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.AC
Date CHE.
Plant section
Extruder INCOMING SUPPLY 220V AC Drawing no. Part 31
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
=.AC/31.4
=.AC/31.4
CHE.
Date
manufacturing test DRA.
Norm
24V-
24V+
-F10
C2A
24V1+
2
=.DI/40A.1
INPUT
BINARY
05/2007
A
Hu Minhui
11
=.AC/31.6
14
24V DC
2
-F11
Codeword
C2A
Order number
Plant section
24V2+ 1
2
=.DO/40B.1
=.DO/40B.1
24V2-
BINARY
OUTPUT
FT
11
14
Extruder
3
AC U 314/07
-F12
C2A
24V3+
1
=.PLC/41.1
=.PLC/41.1
24V3-
MODULE
ETHERNET
11
14
4
-F13
C2A
24V4+
1
=.ISO/52.1
LOOP
INDICATION =.ISO/52.1
24V4-
11
Plot_date: 11.05.2007 - 10:12:12
14
5
-F14
C4A
-X20
24V5+
1
Circuit diagram
24V5-
6
2 7
4 9
8
(RESERVE)
5 10
INSTRUMENT
POWER SUPPLY
11
14
24V1-
24V3-
24V2-
24V4-
6
.DI/42C.5
=.ISO/52.1
=.PLC/41.1
=.DO/40B.1
=.DI/40A.1
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
24V-
24V+
AC100039
=\
=\
-
Part
All connectione without specification are:1.5mm
2
=ECPS.24V
32
File Name: 000104
Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000110A
1 2 3 4 5 6 7 8
=.24V/32.1
24V DC 24V1+
/
24V1+
=.24V/32.6 24V1-
/
24V1-
Input
+24 COM
IN 0 IN 2 IN 5 IN 7 IN 8 IN 10 IN 12 IN 14 IN 16 IN 18 IN 20 IN 22
VDC 1
24 COM COM
IN 1 IN 3 IN 4 IN 6 IN 9 IN 11 IN 13 IN 15 IN 17 IN 19 IN 21 IN 23
COM 0 2
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
Rack: 0
Copyright notice
Slot: 1
Binary Input
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.MLDI
Date CHE.
Plant section
Extruder Micrologic Connection Drawing no. Part 40A
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000110B
1 2 3 4 5 6 7 8
=.24V/32.2
24V DC 24V2+
/
24V2+
=.24V/32.6 24V2-
/
24V2-
230VAC
230VL1
230VN1
Output
VAC VAC OUT OUT OUT VAC OUT OUT OUT OUT VAC OUT OUT
L1 NEUT 0 1 2 DC 3 5 7 8 10 DC 5 13 15
VAC VAC VAC OUT OUT OUT VAC OUT OUT OUT OUT
DC 0 DC 1 DC 2 3 4 6 DC 4 9 11 12 14
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
PE
Copyright notice
Rack: 0
Slot: 1
Binary Output
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.MLDO
Date CHE.
Plant section
Extruder Micrologic Connection Drawing no. Part 40B
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000111
1 2 3 4 5 6 7 8
under civil and criminal law. The drawing has to be returned on our request.
L N PE L N PE
to third parties, particularly to competiters, without our prior written
230VAC
24V3+ 230VL1
=.24V/32.3 =.AC/31.8
24V3- 230VN1
Copyright notice
=.24V/32.6 =.AC/31.8
PE PE
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.PLC
Date CHE.
Plant section
Extruder PLC CONNECTION Drawing no. Part 41
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000112A
1 2 3 4 5 6 7 8
24V DC 24V1+
=.24V/32.1 /42B.1
24V1+
=.24V/32.6 24V1-
/42B.1
24V1-
1 3 5 7 9 11 13 15
-X21
+Local
2 4 6 8 10 12 14 16
2
0.75mm
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
-A001
0 1 2 3 4 5 6 7 COM
Rack 0
Slot 1
I 0.0 .1 .2 .3 .4 .5 .6 .7
/1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1
Copyright notice
Spare Emergency stop Knife door Knife motor External signal External signal Back flange Extruder Main motor
status signal switch running signal Start knife Stop knife sensor running signal
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.DI
Date CHE.
Plant section
Extruder PLC DIGITAL INPUT Drawing no. Part 42A
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000113A
1 2 3 4 5 6 7 8
start signal motor brake motor start signal start signal motor start signal Valve on/off Valve on/off Pump start signal
0 1 2 3 4 5 6 7
2
0.75mm
A1 A1 A1 A1 A1 A1 A1 A1
-K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18
24V DC A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2
=.24V/32.2
24V2+
=.24V/32.6
24V2-
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
14 11 14 11 14 11 14 11 14 11 14 11 14 11 14 11
51A.2 12 51A.2 12 51A.3 12 51A.4 12 51A.5 12 51A.6 12 51A.7 12 51A.7 12
Copyright notice
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.DO
Date CHE.
Plant section
Extruder PLC DIGITAL OUTPUT Drawing no. Part 43A
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000113B
1 2 3 4 5 6 7 8
(Anti-Plug-valve)
Additive 3 Oil at Steam Conditioner Steam Extruder Bypass dryer Alarm Output OiL pump Fault buzzer
Oil Start stop Start/ on/off valve screw on/off valve valve motor start
(dry contace, N.O.)
on/off valve on/off valve
8 9 10 11 12 13 14 15
0.75mm2
A1 A1 A1 A1 A1 A1 A1 A1
-K19 -K20 -K21 -K22 -K23 -K24 -K25 -K26
24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2
=.24V/32.2
24V2+
=.24V/32.6
24V2-
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
14 11 14 11 14 11 14 11 14 11 14 11 14 11 14 11
51B.2 12 51B.2 12 51B.3 12 51B.4 12 51B.5 12 51B.6 12 51B.7 12 52.6 12
Copyright notice
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.DO
Date CHE.
Plant section
Extruder PLC DIGITAL OUTPUT Drawing no. Part 43B
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000114
1 2 3 4 5 6 7 8
(4-20mA)
+ - + - + - + -
1 2 3 4 5 6 7 8
-X23
2 2 2
2 x 0.75mm 2
2 x 0.75mm 2 x 0.75mm 2 x 0.75mm
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
-A002 0+ 0- 1+ 1- 2+ 2- 3+ 3-
Rack 0
Slot 2
IN0(+) IN0(-) IN1(+) IN1(-) IN2(+) IN2(-) IN3(+) IN3(-)
/1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1
Copyright notice
Main motor Conditioner Steam motor Feeder Screw speed feedback Reserve
load(4-20mA) valve opening(4-20mA) (4-20mA)
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.AI
Date CHE.
Plant section
Extruder PLC ANALOG INPUT MODULE Drawing no. Part 44
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000115
1 2 3 4 5 6 7 8
2 2 2 2
2 x 0.75mm 2 x 0.75mm 2 x 0.75mm 2 x 0.75mm
1 2 3 4 5 6 7 8
-X24
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
+Local + - + - + - + -
Copyright notice
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.AO
Date CHE.
Plant section
Extruder PLC ANALOG OUTPUT MODULE Drawing no. Part 45
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000116
1 2 3 4 5 6 7 8
-X25 1 2 3 4 5 6 7 8 9 10 11 12
2 2 2
3 x 0.75mm 3 x 0.75mm2 3 x 0.75mm 3 x 0.75mm
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
-A004 RTD Sense Return RTD Sense Return RTD Sense Return RTD Sense R
Rack 0
Slot 4
IN 0(EXC) IN 0(S) IN 0(RTN) IN 1(EXC) IN 1(S) IN1(RTN) IN 2(EXC) IN2(R) IN2(RTN) IN 3(EXC) IN3(S) IN3(RTN)
/1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1
Copyright notice
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.RTDI
Date CHE.
Plant section
Extruder PLC RTD MODULE Drawing no. Part 46
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000121A
1 2 3 4 5 6 7 8
14 14 14 14 14 14 14 14
-K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18
43A.2 11 43A.2 11 43A.3 11 43A.4 11 43A.5 11 43A.6 11 43A.7 11 43A.7 11
Orange
-X22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
+Local
to third parties, particularly to competiters, without our prior written
Knife motor Release knife Extruder maain Conditioner motor Feeder screw Additive 1 Additive 2 Additive 1&2
Valve on/off Pump start signal
start signal motor brake motor start signal start signal motor start signal Valve on/off
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.OR
Date CHE.
Plant section
Extruder DIGITAL SIGNAL OUTPUT Drawing no. Part 51A
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000121B
1 2 3 4 5 6 7 8
14 14 14 14 14 14 14
-K19 -K20 -K21 -K22 -K23 -K24 -K25
43B.2 11 43B.2 11 43B.3 11 43B.4 11 43B.5 11 43B.6 11 43B.7 11
Orange
17 18 19 20 21 22 23 24 25 26 27 28 29 30
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
+Local
to third parties, particularly to competiters, without our prior written
Additive 3 Oil at Steam Conditioner Steam Extruder Bypass dryer Alarm Output Oil Pump
Oil Start stop Start/ on/off valve screw on/off valve valve
(dry contace, N.O.) motor start signal
on/off valve on/off valve
Copyright notice
(Anti-Plug-valve)
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.OR
Date CHE.
Plant section
Extruder DIGITAL SIGNAL OUTPUT Drawing no. Part 51B
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
=.24V/32.6
=.24V/32.3
1
24V4-
24V4+
CHE.
Date
manufacturing test DRA.
Norm
24V DC
05/2007
Hu Minhui
2
Codeword
Order number
Plant section
FT
Extruder
3
AC U 314/07
4
Plot_date: 11.05.2007 - 10:12:12
5
-K26
43B.7
Circuit diagram
11
14
X2
X1
Fault
buzzer
7
LOCAL CODE
Drawing no.
+FT-ECPS
24V4-
24V4+
PLANT CODE
8
AC100039
=.HMI/54.6
=.HMI/54.6
-
Part
All connectione without specification are:1.5mm
2
=ECPS.ISO
52
File Name: 000122
Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
Norm
05/2007
Hu Minhui
2
Codeword
Order number
Plant section
FT
Extruder
3
AC U 314/07
S1
-X26
1
4
2
Plot_date: 11.05.2007 - 10:12:12
5
Circuit diagram
EMERGENCY STOP
6
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
Part
All connectione without specification are:1.5mm
2
=ECPS.ES
53
File Name: 000123
Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000124
1 2 3 4 5 6 7 8
-A001
CONTROLLER
1762-BWAR
RJ45
RS232 =.ISO/52.8
24V4+
=.ISO/52.8
24V4-
PE
Programming CABLE
AB: 2711-NC21
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
RS232
24V+ 1
Copyright notice
2711P-T10C4D2 24V- 2
GND 3
TOUCH SCREEN
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.HMI
Date CHE.
Plant section
Extruder PLC-HMI CONNECTION Drawing no. Part 54
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
-A001
Norm
SLOT 0
RACK 0
CPU MODULE
05/2007
Hu Minhui
24
COM
+24
VDC
2
0
COM
Spare
Codeword
IN 0
Emergency stop status signal
Order number
Plant section
IN 1
IN Knife door switch
FT
2
IN
Knife motor running signal
3
1
Extruder
COM
3
IN
AC U 314/07
4
IN
IN
2
COM
IN
IN
4
Reserve
Digital Input
IN 17
Circuit diagram
Force feeder motor running signal(EX920)
IN 19
IN
IN
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
All connectione without specification are:1.5mm
2
=ECPS.IO1
Part 101
File Name: 000310
Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
Norm
-A001
SLOT 0
RACK 0
CPU MODULE
05/2007
Hu Minhui
L1
2
VAC
Codeword
Order number
Plant section
VAC
NEUT
DC
FT
VAC
0
Knife motor start signal
0
Extruder
OUT
3
VAC
AC U 314/07
DC 1
1
DC
VAC
2
DC
VAC
3
OUT
DC
5
VAC
4
Digital Output
Oil at stop start/on/off valve
Circuit diagram
OUT
(Anti-Plug-calve)
Steam conditioner on/off valve
10
OUT
DC
VAC
5
14
Fault buzzer
15
OUT
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
All connectione without specification are:1.5mm
2
=ECPS.IO2
Part 102
File Name: 000311
Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000313
1 2 3 4 5 6 7 8
AI MODULE
RACK 0
SLOT 1
-A002
IN 0(+)
Main motor load(4-20mA)
IN 0(-)
IN 1(+)
Conditioner steam motor valve opening(4-20mA)
IN 1(-)
IN 2(+)
Feeder Screw speed feedback(4-20mA)
IN 2(-)
IN 3(+)
Reserve
IN 3(-)
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
COM
COM
Copyright notice
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 Analogl Input LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.IO3
Date CHE.
Plant section
Extruder PLC INPUT/OUTPUT DEFINE TABLE 3 Drawing no. Part 103
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000314
1 2 3 4 5 6 7 8
AO MODULE
RACK 0
SLOT 2
-A003
V out 0
I out 0
V out 1
I out 1
Conditioner steam motor valve(4-20mA)
V out 2
I out 2
I out 3
Reserve
consent. Any unlawful use by the consignee or third parties will be prosecuted
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
to third parties, particularly to competiters, without our prior written
COM
Copyright notice
COM
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT Analogl Output
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.IO4
Date CHE.
Plant section
Extruder PLC INPUT/OUTPUT DEFINE TABLE Drawing no. Part 104
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000315
1 2 3 4 5 6 7 8
RTD MODULE
RACK 0
SLOT 3
-A004
EXC 0
EXC 1
Extruder screw temperature
Sense 0
Conditioner outlet temperature
Sense 1
RTN 0
RTN 1
NC
NC
EXC 2
RTN 2
consent. Any unlawful use by the consignee or third parties will be prosecuted
EXC 3
This is a copyright drawing, entrusted to the consignee for his personal use
use only. It is not to be copied or reproduced, or passed on or made available
under civil and criminal law. The drawing has to be returned on our request.
NC
to third parties, particularly to competiters, without our prior written
RTN 3
COM
Copyright notice
NC
2
All connectione without specification are:1.5mm
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE
Codeword
FT RTD Iput
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.IO5
Date CHE.
Plant section
Extruder PLC INPUT/OUTPUT DEFINE 5 Drawing no. Part 105
Name Norm Order number
AC U 314/07 Circuit diagram AC100039 - Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
-X21
1
CHE.
Date
manufacturing test DRA.
Norm
Spare
2
3
Emergency stop status signal
05/2007
Hu Minhui
5
2
6
7
Codeword
Order number
Plant section
Knife motor running signal
FT
9
External signal start knife
10
Extruder
3
11
AC U 314/07
External signal stop knife
12
13
17
Digital Input
20
24V-
21
5
Circuit diagram
Conditioner motor running signal
Terminal List 2
24
25
27
24V+
28
24V-
29
LOCAL CODE
33
Drawing no.
+FT-ECPS
35
PLANT CODE
8
AC100039
Internal Connections
-
External Connections
All connectione without specification are:1.5mm
2
=TL2
Part 201
File Name: 000401
Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
Norm
-X22
1
Knife motor start signal
05/2007
Hu Minhui
3
Release knife motor brake
4
2
Codeword
Extruder main motor start signal
Order number
Plant section
(&Force Feeder start-EX-920)
FT
Conditioner motor start signal
Extruder
9
3
AC U 314/07
Feeder screw motor start signal
10
11
15
18
Digital Output
19
5
Circuit diagram
22
Terminal List 4
23
25
30
LOCAL CODE
31
Fault buzzer
32
Drawing no.
+FT-ECPS
PLANT CODE
External Connections
8
Internal Connections
AC100039
-
All connectione without specification are:1.5mm
2
=TL4
Part 203
File Name: 000403
Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
Norm
-X23
+
1
Main motor load(4-20mA)
05/2007
2
Hu Minhui
2
3
Conditioner steam motor valve opening(4-20mA)
-
Codeword
Order number
Plant section
FT
+
Extruder
3
Analog Input
AC U 314/07
+
Reserve
-
8
4
Plot_date: 11.05.2007 - 10:12:12
-X24
5
Circuit diagram
Terminal List 5
+
4
6
6
Analog Output
7
7
Reserve
-
LOCAL CODE
8
Drawing no.
+FT-ECPS
AC100039
-
All connectione without specification are:1.5mm
2
=TL5
Part 204
File Name: 000404
Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
example
1
+MCC
CHE.
Date
manufacturing test DRA.
Norm
Use PNOZ 1 as an
+AS-ECPS
05/2007
Hu Minhui
-X21
-X
2
24V+
Codeword
Order number
Plant section
FT
2
PLC DI I:0/1
24V+
0V
Extruder
3
AC U 314/07
S1
-X26
A2
A1
1
4
2
13 23
33
41
14 24 34 42
Plot_date: 11.05.2007 - 10:12:12
+Local
5
X1
T33
X2
T34
Circuit diagram
-XX
PNOZ 1
1
T12
T11
Safety Relay
2
3
4
7
LOCAL CODE
5
Drawing no.
+FT-ECPS
6
PLANT CODE
8
AC100039
-
All connectione without specification are:1.5mm
2
PES
Part 300
File Name: 000500
Sh.
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
STEAM
1
CHE.
Date
DRA.
Norm
DOUT 7
DOUT 11
DIN 14
2
Codeword
Order number
Plant section
DOUT 10
DOUT 6
DOUT 5
M
AIN 1
AOUT 1
3
DIN 15
DIN 11
DIN 7
AIN 0
DOUT 2
DIN 10
DOUT 3
4
DOUT 9
DOUT 8
DIN 9
DIN 8
RTD 1
5
DIN 18
DIN 19
SYSTEM LAYOUT
DOUT 14
DIN 12
DOUT 4
AOUT 0
DIN 16
6
RTD2
RTD3
DIN 2
RTD4
DRYER
BYPASS
DIN 5
DIN 4
DRYER
DOUT 1
7
DIN 0
LOCAL CODE
DIN 3
DOUT 12
DOUT 0
AOUT 2
Drawing no.
STOP
EMERGENCY
PLANT CODE
DIN 1
8
DOUT 13
Part
-
S
manufacturing test
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name
Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
Norm
05/2007
Hu Minhui
App weight: 100KG
2
Codeword
Order number
Plant section
FT
Extruder
3
AC U 314/07
-G1
-F01
24VDC
-X1 -X10
Socket
2 Breaker
Contact
2 Breaker
Contact
4
2 Breaker
-X20
Contact
2 Breaker
-XA1 -F02 -F03 -F04 -F05
Contact
-X23
1 Breaker
Contact
-X24
1 Breaker
Contact
-X21
1 Breaker
Contact
Plot_date: 11.05.2007 - 10:12:12
1 Breaker
Contact
-F10~-F14
1 Breaker
-X25 -X26
Contact
-A001~-A004
5
-X22
-K11~-K26
PE
Circuit diagram
PANEL LAYOUT
6
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
Part
All connectione without specification are:1.5mm
2
=ECPS.PL
**
File Name: 000000
Sh.
STEAM EQUIPMENT
ATC/FT page 1 of 1
Andritz Sprout EX 9XX 600/300 kg/h.
installation
Steam diagram drwg. No. 220102-01A
Part list. - Stvare nr. 090674
Primary pressure Cascademixer 7,5 - 10,0 bar. Calculated pressure 7,5 bar
Secundary pressure Cascademixer 1,2 - 1,8 bar. Calculated pressure 1,2 bar.
Primary pressure Extruder 7,5 - 10,0 bar. Calculated pressure 7,5 bar
Secumdary pressure Extruder 5,0 - 6,0 bar. Calculated pressure 5,5 bar.
P1 = 7.5 - 10.0 Bar = DN50. Lover string P1 = 7.5 -10.0 Bar = DN32
P2 = 1.2 - 1.8 Bar = DN80 Lover string P2 = 5.0 -6.0 Bar = DN32
P3 = Compensator = DN100
P4 = Condensat = DN20
Pos Dim Tryktrin Description. Item No. No off. Supply A-FB Supply LOC
1 DN 50 DIN/PN16 Spirax stop valve BSA1T FL. 131194702 1
2 DN 50 DIN/PN40 Spirax steam separator S13 FL. 131195638 1 1
3 3/8 rg. 0 Spirax 100 manometer ( 0- 10 bar). 131196455 1
3.1 3/8 RG 0 Spirax manometervalve 131195718 1
3.2 3/8 RG 0 Spirax manometer O- loop 131195359 1
4 DN 50 DIN/PN16 Spirax Strainer FIG 33 FL med 100 mesh si. 131195942 1
5 DN 50 DIN/PN40 Spirax On/off valve M10SI2 ISO incl aktuator, plate and switch box 131194861 1 1
0 0 5-Vejs Magnetvalve - 230V 131194732 1 1
0 0 5-Vejs Magnetvalve - 115V 082519 0
0 0 5-Vejs Magnetvalve - 24VDC 082521 0
6 DN32 DIN/PN25 Spirax pressur reducing valve DP27 FL 0,2 - 17,0 bar 131196014 1 1
7 Pressur transmitter type MBS 33 0-10bar / 4-20amp 131201591 1
8 3/8 rg. 0 Spirax 100 manometer ( 0- 10 bar). 131196455 1
8.1 3/8 RG 0 Spirax manometervalve 131195718 1
8.2 3/8 RG 0 Spirax manometer O- loop 131195359 1
9 DN50 DIN/PN16 Spirax Steam regulatingvalve LE33 (Kvs 36) 131195581 1 1
0 0 Elaktuator EL6121C, 230VAC incl. Adaptor and plate 131227986 1 1
0 0 Elaktuator EL6122C, 115VAC incl. Adaptor and plate New no. 0
0 0 Elaktuator EL6124C, 24VDC incl. Adaptor and plate New no. 0
10 DN32/50 DIN/PN16 Spirax safty valve SV607 FL blow pressur 4,0 bar. 131196766 1
11 0 131195050 1
ATC/FT page 1 of 1
SPROUT-MATADOR
A MEMBER OF THE ANDRITZ GROUP
Extruder 6xx
Liquid diagram drwg. No.
Part list.
Remarks:
MANUAL
DOSING SCREW
DOSING SCREW 1
CONTENTS
Security provisions 2
Function 3
Lifting 4
Mounting:
- Placing 5
- Coupling 6
Checklist 7
Maintenance 8
Lubrication 9
Demounting 10
Spare parts 15
97.12.09.
DOSING SCREW 2
SECURITY PROVISIONS
)
IMPORTANT! IMPORTANT! IMPORTANT!
IT IS PURCHASERS/MAIN CONTRACTORS
RESPONSIBILITY THAT BEFORE TAKING INTO
OPERATION THE DOSING SCREW IS INSTALLED
CORRECTLY IN ACCORDANCE WITH AT ANY
TIME VALID SECURITY AND HEALTH
REGULATIONS
All mounted guards and hatches must be securely fixated when the dosing aggregate is in
operartion.
It must be ensured that electro motors can not be started and that the steam valve is not
opened while repair works are done. This is done by locking the contactors or the starting
devices.
If operational disturbances are heard or in any way felt, these must be taken care of
immediately, no matter if one can solve the problems oneself or if a technician from
SPROUT-MATADOR A/S must be contacted.
97.12.09.
DOSING SCREW 3
FUNKTION
The dosing screw is used for controlling the raw material addition by an electronic
regulation of the screw rotation speed.
An evenly increasing (progresive) increment of the screw windings, also under the inlet,
ensures that the material is distributed in the entire length and that the screw pipe is not
blocked.
97.12.09.
DOSING SCREW 4
LIFTING
Weight M
Type kgs
D 160 250
D 180 300
D 260 350
D 315 450
1. All loose parts must be removed, and guards, covers etc. must be closed and
fixated before lifting in order to avoid them falling down.
2. Immediately before lifting it must be ensured that no persons are dangerously near
the machine.
3. Lifting must be carrried out vertically. If the machine cannot be lifted vertically, it
must securely be brought into a position which enables vertical lifting. The machine
must not be dragged over the base before or at the same time as the lifting is
started. The carrying belts may then be damaged.
4. Immediately after having started the lifting, it must be ensured that the machine is
properly hooked and in balance.
97.12.09.
DOSING SCREW 5
MOUNTING
PLACING
The dosing screw is fixated to the top of the conditioner, in one end on the inlet flange and
in the other end on a console welded to the contitioner. Alternatively the dosing screw may
be hinged on the pre-bin.
The gearmotor is placed on a console which is hinged at the end plate, in the in- or outlet
end, whichever is chosen.
At mounting of the gearmotor it is important that the shafts are parallel and in same height.
Electrical power is drawn to the motor and the tacho generator is connected to the control.
97.12.09.
DOSING SCREW 6
COUPLING
97.12.09.
DOSING SCREW 7
CHECK LIST
Check inside the shell for anything that could eventually block up the machine and
cause damage to the machine.
97.12.09.
DOSING SCREW 8
MAINTENANCE
Lubrication: The bearings should be greased with 3-4 strokes of the grease pump.
The old oil should be drained and a suitable gear oil (see page 9) should be filled in.
97.12.09.
DOSING SCREW 9
LUBRICATION INSTRUCTION
02.01.21.
DOSING SCREW 10
DEMOUNTING
DEMOUNTING:
Any demounting, eihter at moving or scrapping, must take place according to safety
regulations.
The demounting itself takes place in the opposite order of the mounting. It is important that
a component is properly hinged/supported before the bolt connections are loosened.
At a possible scrapping all environmentally harmfull parts must be isolated and sent to
destruction. This goes for:
Sealings
97.12.09.
DOSING UNIT 15
SPARE PARTS
98.11.02.
DOSING UNIT D260 16
5 Gearmotor (1)
02.11.15.
DOSING UNIT D260 17
20 023116 Guard 1
34 002694 Gable 1
02.11.15.
CONDITIONER CM901 20
CONDITIONER CM30
SPARE PARTS
05.10.11.
CONDITIONER CM901 21
CONDITIONER CM30
SPARE PARTS LIST
06.02.07.
CONDITIONER CM901 24
CONDITIONER CM30
SPARE PARTS LIST
05.10.11.