Professional Documents
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out-machines, out-cools,
out-cycles, out-produces
and outsmarts steel.
Aluminum:
GAME-
CHANGING
Its time to think
differently about
mold materials for
production-READY
plastic injection
molding. Its time
to think aluminum
instead of steel.
15-25%
savings
in tooling,
depending on
mold simplicity*
*www.moldmakingtechnology.com/articles/120801.html
fewer
machine hours
per mold
Aluminum: SAVINGS OVER S
FOR MOLD USERS:
gather interest,
60
Aluminum tives urging
50
mold makers
40
10 to learn more
0
Tool build
(weeks)
Cycle time
(seconds)
Material weight
(pounds)
about using it.
Below: This series of six photos illustrates a machining time of 11 minutes from start to rough-cut Posted 10-26-09 by plasticsnews.com
core features. QC-10 mold alloy is ideal for lights-out machining and boosting process efficiency.
FOR OEMs:
Lower piece
cost, high
piece quality
Aluminum delivers critical advantages
for OEMs as well. Spurred by increased
globalization, increased demand for worldwide
product availability is shortening already
short product life cycles. Aluminum molds
help mold users meet the demanding
delivery needs of OEMs. Faster cycle times
for mold users mean faster delivery times
for end users, leading in turn to faster
manufacturer throughput.
less
energy
used
:
MOLD-
MAKING
You know the positives
of aluminum as a mold
material.
Elongation (%) 10 8 6 3
A high hard type of aluminum mold mate- hardness and extended mold life. In fact, YS, UTS, and elongation values at center (L/T direction)
rial, QC-10 machines 8-10 times faster QC-10 molds in use today have achieved
than P20 steel for rough milling. In fact hundreds of thousands of shots. The QC-10 PHYSICAL PROPERTIES
with high-speed spindles, rough machining superior strength of QC-10 allows mold PARAMETER UNITS
of QC-10 can occur at cutting speeds of makers to design molds with deeper BTU/F 92
Thermal conductivity
20,000 rpm1 and feed rates of 0.325 mmpt parts. And its consistent through-thickness W/m-K 160
10-6/F 13.7
significantly faster than the 2,000 rpm hardness is critical for holding a sharp Coefficient of thermal expansion
10-6/C 24.7
and 0.127 feed rates of P20 steel. edge along the parting line. psi 10.4E x 10-6
Modulus of elasticity
GPA 70
These kinds of speeds mean QC-10 produc- Alcoas Signature Stress Relief SSR lb/in3 0.103
Density
cold-worked technology gives QC-10 g/cm3 2.85
tion molds can be made in hours or days
Btu/lb/F 0.210
rather than weeks or months, resulting consistent strength in the middle of Specific heat
J/g/C 0.844
in 20% faster mold delivery times. In the block, differentiating it from other
Hardness at center Brinell 150 - 170
addition, a cutting force one-third of that aluminum mold alloys. Fully wrought
required by P20 steel means cutting tools and heat-treated, it offers greater
last longer machining QC-10. process efficiency as it requires no post- QC-10 THICKNESS COMPARISON
machining heat treatment. 100
Specifically designed for production molds, QC-10
90 7xxx Series Al
QC-10 balances strength, toughness, and 1
General Guidelines for QC-10 Injection Molds, July 2009
80
Yield Strength (ksi)
60
50
Av
ail
ab
Can be
ilit
ze
of
ls i
and polished ria
t
wi
he
de t e Improved
st range of ma
Industrial housing for hardness
irrigation systems
strength
Sporting goods
: GREATER PRODUCTIVI
FOR OEMs:
cycle times
160 cost advantages for original equipment
140 manufacturers. Currently, as much as 50% of the
120 cost of an injection-molded part is cycle time2.
QC-10s outstanding thermal conductivity
Thermal Conductivity (W/m-K)
l
tee
0S
QC
P2
Interested in the
opportunities
presented by
QC-10?
Contact Alcoa at (216) 641-4162
for more information. Or visit:
www.alcoaqc10.com.
About Alcoa Forgings
and Extrusions
Alcoa Forgings and Extrusions (AFE)
produces QC-10 mold block in thick-
nesses above 7". The business unit is
a part of Alcoas Engineered Products
and Solutions Group, and is the leading
global supplier of hard-alloy forged
and extruded aluminum products.
The worlds number one producer of
aerospace and defense forgings
and extrusions, AFE also provides
innovative solutions for the industrial,
transportation, and oil & gas markets.
North American
Rolled Products
Manufacturing QC-10 in thicknesses
up to 6", Alcoa North American
Rolled Products produces the widest
variety of aluminum plate and sheet
in the world. They are a leading value-
added supplier to the aerospace, auto-
motive, commercial transportation,
building and construction, industrial,
and packaging markets.