SP Keynote PDF

ENERGY CONSERVATION
WITH
Monday, June 4, 12
Challenges Faced by Industrialists
Faulty or inoperative steam traps can cause losses of hundreds

of thousands of dollars.
Losses can include not only wasted energy but replacement of

damaged equipment and misuse of man-hours. It is not
uncommon to discover system losses in the hundreds of
thousands of dollars.
Source: Alan Bandes UE Systems, Inc., Elmsford, NY and Bruce Gorelick Enercbeck
Systems, Charlotte, NC
This power point shall be used with the permission of SteamPro Conservation Sdn Bhd and is not meant for public usage or circulation.
Monday, June 4, 12
According to a U.S. Department of Energy report, the amount of fuel used to generate
steam for heating and manufacturing processes in 3 major industries is more than 5.3
million Btu annually. The energy savings potential for were estimated to exceed 12%
for each of the three industries.
Monday, June 4, 12
Rising Fuel Costs - Diesel Price (USD per Liter)
2000 2002 2004 2006 2008 2010

Australia 0.57 0.48 0.83 0.94 0.94 1.23
China 0.45 0.37 0.43 0.61 1.01 1.04
Japan 0.76 0.66 0.95 0.90 1.54 1.37
Korea 0.66 0.64 0.95 1.33 1.33 1.35
Malaysia 0.16 0.19 0.22 0.40 0.53 0.56
New Zealand 0.34 0.33 0.41 0.70 0.85 0.97
Singapore 0.38 0.38 0.55 0.63 0.90 1.04
Thailand 0.35 0.32 0.37 0.35 0.64 0.95
Monday, June 4, 12
SteamPro Condensate Removal Device (SP-CRD)
SP-CRDs primary function is the immediate, continuous and complete

removal of condensate as soon as it is formed keeping steam
losses at a minimum
Monday, June 4, 12
How Steampro Pro-Energy?
Inverted Bucket Steam Trap:
Damage failure in mechanical parts

Incur loss of opera4ng eciency
Increase demand on maintenance sta
SteamPro Condensate Removal Device:

Doesnt fail to open
Non-stop working
100% stainless steel. Use nozzle to remove
condensate Con4nuously, Immediately, and
Completely
6
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Damage failure in mechanical parts
Incur loss of opera4ng eciency
Increase demand on maintenance sta
7
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Problem: Failed traps cost con;nuous steam loss

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A>er SteamPro : Immediate reduc;on in steam loss

9
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How SteamPro - CRD Works?
It uses nozzle to remove condensate.
Based on the principle of Multi-Phase-Flow.
10
Monday, June 4, 12
How SteamPro - CRD Works?
It uses nozzle to remove condensate.
Based on the principle of Multi-Phase-Flow.
11
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At Oil Renery Site
12
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(1) Immediate Reduction in Steam Loss:
Steam Loss Test at Samsung., Ltd Korea
Monday, June 4, 12
BEFORE & AFTER CRD AT SAMSUNG
CO., KOREA
14
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SP Optimal & Consistent Process Temperature Increases
Productivity Yield
SP VS Steam Traps
200
180
SteamPro
Process Temperature C
160
Optimal and steady
140 Steam Trap Process Temperature
Fluctuating Process Temperature
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10
Process Hour
15
Monday, June 4, 12
(1) Permanent Steam Energy Savings
SteamPro sustainable savings over time.

Accumulated Steam Savings with SP
Monday, June 4, 12
Why SteamPro Conservation works better than conventional
steam trap and the competitors
SP (CRD) VS Steam Trap
24/7 continuous evacuation Sleeps
Never Back Condensate Designed To Back Up Condensate
Live Online Inspection & Testing Very Difficult To Diagnose, Locate and Rectify
Problems
Rarely Required Maintenance Expensive Repair Kits or Replacement, Timely Install
100 % Stainless Steel Exceed 20 years useful Cast Iron

life
No Moving Parts = Reliability Moving Parts = Failure
Total professional service Rarely
Optimal & Consistent process temperatures Few

for improved product quality and reduce
rejects
Cleaner steam system after one year of Few

installation
Permanent steam/energy saving up Few

to 55% depending on condition
17
Monday, June 4, 12
Advantages With SteamPro
SP Optimal & Consistent Process Temperature
Increases Productivity Yield
SteamPro sustainable savings over time
Easy Maintenance
Longer Life Spend
Reduce Global warming Effect
Saving Life
And many advantages
18
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Easy Maintenance
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Step 1:
Close the inlet and outlet valve of the CRD
20
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Step 2:
Open the Side Cap using adjustable wrench #38mm
21
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Step 3:
Remove the blocked nozzle using socket wrench #11mm
22
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Step 4:
Replace with a new nozzle.
23
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Step 5:
Close the Side Cap
24
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Step 6:
Open the inlet and outlet valve
25
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Changing Nozzle in a minute
26
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Side Openable Cap for Easy
Maintenance
27
Monday, June 4, 12
What Customer Talk About SP.
28
Monday, June 4, 12
Reduce pollu4on resulted from lesser fuel burning and ash
steam.
Savings on Boilers Maintenance cost.
Savings on replacement parts.
98% condensates (clean / dis4ll hot water) back to boilers,
therefore less build up sludge, resul4ng longer boilers life
span.
Less frequency of boiler blow down, hence further fuel
water & water chemical cost savings.
Savings on Energy: es4mate around 10% - 35% less boiler
fuel, boiler feed water & water chemical.
29
Monday, June 4, 12
SteamPro Condensate Recovery Unit (SP-CRU)
Recovering condensate in a close-loop system

at higher pressure and temperature.
Monday, June 4, 12
170oC
Conven&onal Trap
90-100oC
180oC 80-100oC
90-100oC
31
Monday, June 4, 12
170oC
165oC
180oC 130oC - 150oC
160oC
32
Monday, June 4, 12
33
Monday, June 4, 12
STEAMPRO SYSTEM
Outgoing from Boiler: 180oC
Returning to Boiler: 160oC
Add Temp: 20oC
Required Temp: 180oC
CONVENTIONAL SYSTEM
Add Temp: 100oC
33
Monday, June 4, 12
STEAMPRO SYSTEM
Add Temp: 20oC
CONVENTIONAL SYSTEM
80 C
o

Add Temp: 100oC
13% Savings!!!
33
Monday, June 4, 12
Monday, June 4, 12
at Amcor Adelaide, Australia (Corrugators)
Monday, June 4, 12
Before & A>er at Adelaide, Australia
36
Monday, June 4, 12
at Zero Spot Laundry, Singapore.
Monday, June 4, 12
Before & A>er at Zero Spot Laundry,
Singapore
38
Monday, June 4, 12
SteamPro Installations
Hycare International, Thailand
n Before installation of
SteamPro Device
n Problem: Losing Much
Steam
n After Replacement of
SteamPro Device
n Solution: Immediate Reduction
in Steam Loss
39
Monday, June 4, 12
Steam Loss Test Results at other Industries
% of Detected
Customer Name Industry
Steam Loss
Acidchem International Sdn Bhd Oleo Chemical 25.35%
Nibong Tebal Paper Mill Sdn Bhd Pulp & Paper 17.46%
Central Laundry Pte Ltd Laundry Services 71.25%
Riverstone Resources Sdn Bhd Latex Glove 36.42%
Malaysian Newsprint Industries Sdn Bhd Paper Mill 89.90%
Lapu-lapu Packaging Corp. Ltd Packaging 33.30%
Monday, June 4, 12
Our customers says..
We would like to acknowledge that SteamPro and its Total
Service Team has show professionalismhigh level of
technical know-how, relaIng to customizing a system to our
specic needs..
..thank you and your team, for helping us achieve such

tremendous savings.
SAVINGS: SteamPro vs. ConvenIonal Steam Traps =

29.3% Savings.
SteamPro while lowering boiler pressurethereby
increasing producIvity.
41
Monday, June 4, 12
Immediate Benefits of SteamPro-Full System
Monday, June 4, 12
SteamPro Exceptional Track Records:
Payback
% of Fuel Period
No. Customer: Country Industry SP System
Savings
(in Month)
Hatyai, Rubber Full

1 25.00% 4.0
Thailand Gloves System
Kimberly-Clark , Safe Skin
MT & CT
Perak &
Rubber Full
2 Penang, 22.00% 4.5
Gloves System
Malaysia
Mapa Gloves,
a Hutchinson Group
company
SP-CRU
3 Oman Power Plant 18.00% 5.5
AES Electric Power Only
Desalinization Plant
SP-CRD
4 Oman Refinery 10.00% 10.0
Only
Oman Refineries
Petrochemicals Company
Monday, June 4, 12
SteamPro Exceptional Track Records:
Payback
SP % of Fuel Period
No. Customer: Country Industry
System Savings
(in Month)
Full 14.00%
5 Singapore Laundry 7.1
System 20.00%
Zero Spot Laundry Services
Pte Ltd
Full
6 Singapore Laundry 15.00% 10.0
System
Singapore Corporation of
Rehabilitative Enterprises
Melaka &
SP-CRD
7 Perak Corrugated 12.00% 8.3
Only
Malaysia
Ornapaper Industry (M)
Sdn Bhd
SP-CRD Confi- Confi-

8 Malaysia Hotel
Only dential dential
Genting Resort World Hotel
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Tes;monial Golden Fron;er
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Tes;monial - Hycare
46
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Tes;monial Ornapaper Perak
47
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TesImonial Ornapaper Melaka
48
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Tes;monial - Kimberly-Clark (SSMT)
49
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APP Group of Company
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APP Group of Company
51
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Interna;onal Company in Thailand
Full conversion of SP-CRD + CRU System for 20 Produc4on Line & buy 2 units brand
new SteamPro 10 & 15-Ton-Bio-Mass Boilers.
52
Monday, June 4, 12
Industries that SteamPro Serve
Latex Gloves Laundry Corrugators Pulp & Paper
Oil & Gas Power Plant Food & Beverage Oleo Chemical
Textiles Pharmaceutical Hotels

Monday, June 4, 12
Why & How SteamPro is Unique?
SP Customizes To Meet Customers Specific Needs
Survey
SteamPro configures
Report & Proposal
for every Customers
Specific Factory set-up, in Installation
order to maximize the

De-Bugged (If necessary)
effectiveness and savings
Post-installation report
for the particular Customer.
Continuous regular visit to ensure
maximum effectiveness
54
Monday, June 4, 12
5YEAR PRODUCT
GUARANTEE
SteamProunconditionally guarantees its condensate removal device against defects in material and workmanship,
orice wear, wire draw and damage by corrosive materials for a period of 5 years while it is the property of
the original purchaser. If such defects or damages occur within 5 years, SteamPro will replace said unit(s) free
of charge. This warranty covers the condensate removal device only, not the blowdown valve or any other parts
of the SteamPro assembly. This warranty applies to normal use and not to intentional damage or unreasonable
use. It does not cover units only, not for labour, material or any other costs related to installing them.
SteamPro will exchange and resize, free of charge except for shipping, any purchased units that must
be replaced due to steam system modications, expansion or process changes. Should units needed
exceed the number originally purchased, the excess will be charged to the customer at then current
January 3, 2011
DATE STEAMPRO
55
Monday, June 4, 12
Pro-ENERGY, Pro-GREEN, Pro-PEOPLE
Monday, June 4, 12
SteamPro Deliver
sustainable energy savings which will give
your company a competitive edge against
similar operators in your industry who do not
employ SteamPros system.

Monday, June 4, 12
Being Responsible Corporate Citizen
are you one of them?
It is not a matter of if,

but when, all leading
organizations embrace
sustainable business
practices
..By SWCA EPG
Sustainability Consultants
69% of US Companies
have Corporate Green
Programs (up 54
percent in 2010).
.By Citola Blog
Monday, June 4, 12
Monday, June 4, 12

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ENERGY CONSERVATION

Faulty or inoperative steam traps can cause losses of hundreds

Losses can include not only wasted energy but replacement of

Rising Fuel Costs - Diesel Price (USD per Liter)

2000 2002 2004 2006 2008 2010

SP-CRDs primary function is the immediate, continuous and complete

Inverted Bucket Steam Trap:

Damage failure in mechanical parts

SteamPro Condensate Removal Device:

Problem: Failed traps cost con;nuous steam loss

A>er SteamPro : Immediate reduc;on in steam loss

SteamPro sustainable savings over time.

24/7 continuous evacuation Sleeps

Never Back Condensate Designed To Back Up Condensate

100 % Stainless Steel Exceed 20 years useful Cast Iron

No Moving Parts = Reliability Moving Parts = Failure

Total professional service Rarely

Optimal & Consistent process temperatures Few

Cleaner steam system after one year of Few

Permanent steam/energy saving up Few

Recovering condensate in a close-loop system

180oC 130oC - 150oC

Returning to Boiler: 80oC

Central Laundry Pte Ltd Laundry Services 71.25%

Riverstone Resources Sdn Bhd Latex Glove 36.42%

Malaysian Newsprint Industries Sdn Bhd Paper Mill 89.90%

Lapu-lapu Packaging Corp. Ltd Packaging 33.30%

..thank you and your team, for helping us achieve such

SAVINGS: SteamPro vs. ConvenIonal Steam Traps =

Hatyai, Rubber Full

SP-CRD Confi- Confi-

Latex Gloves Laundry Corrugators Pulp & Paper

Textiles Pharmaceutical Hotels

order to maximize the

Pro-ENERGY, Pro-GREEN, Pro-PEOPLE

It is not a matter of if,

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