RENR9009-03

July 2008
FLUID POWER SYMBOLS
22 16 37 17 43 1 BASIC COMPONENT SYMBOLS

42 23 3 33 24 5 8 28 44 13 9 7 18 34 10 MAIN AUX.

EE (LH) PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED

30
FF (RH) VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

19 36 VALVE ENVELOPES
VALVES
VALVE PORTS

15 31 26 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

11 40 AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
21 FLUID STORAGE RESERVOIRS
SYMBOL LOADED CONTROLLED

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

38 25 2 5 4 27 34 6 32 20 12 14 140M and 160M Motor Grader

Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

29 39 41 COMBINATION CONTROLS

43 27 34 6 1 140M: 160M:
22 16
B9D1-UP B9E1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

38 23 3 33 28 44 17 41 7 18 34 B9M1-UP B9L1-UP MANUAL CONTROL SYMBOLS

B9G1-UP B9T1-UP
D9G1-UP D9T1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
19 30 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE

36 37 26
40 LH VIEW EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

21
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

11 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

15 42 25 39 24 2 5 4 8 13 9 32 20 10 14 Volume 1 of 2: Machine Systems

2008 Caterpillar Printed in U.S.A.
31 29 12 All Rights Reserved
COMPONENT LOCATIONS SERVICE BRAKES

Component Locations
Part Schematic Machine
Description
Number Location Location Electrical Symbols Table
Accumulator Gp - Blade Cushion 219-7265 D-4 , D-5 1
Accumulator Gp - Brake 249-3860 B-2 2 Hydraulic Symbols (Electrical)
Breather Assembly 9R-9925 B-8 3

RENR9009-03 VOL 1 of 2
Control Gp - Brake Pedal 301-4129 D-1 , E-1 4
Cylinder Gp - Articulation 247-0096 D-6 5 G M
Cylinder Gp - Blade Lift 262-1900 D-5 6
Cylinder Gp - Blade Lift 262-1900 D-4 7 Transducer Transducer Generator Electric Motor
Cylinder Gp - Blade Tip 131-3191 F-3 8 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

Cylinder Gp - Center Shift 262-1907 F-4 9
Cylinder Gp - LH Steering 276-5682
D-3 10
(AWD) 262-5766
Cylinder Gp - RH Steering 255-8715
E-2 12
33
(AWD) 262-5766
Cylinder Gp - Ripper Lift 113-7754 D-7 11
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Cylinder Gp - Side Shift 260-6502 F-4 13
(Adjustable)
Cylinder Gp - Wheel Lean 249-5299 F-6 14
Filter Gp - Pilot 191-9784 B-4 15
Filter Gp - Return 249-2307 A-8 16
Electrical Symbols (Electrical)
Lock Gp - Center Shift 298-2600 D-4 17 19
Manifold Gp - Control Blade Cushion 253-1320 D-5 18
Manifold Gp - Pilot Shutoff Solenoid 263-1790 B-5 19
Motor Gp - Circle Drive 105-3196 F-5 20 T
Motor Gp - Fan 250-9831 A-3 21 Pressure Temperature Level Flow
Pump Gp - Fan / Brake
Pump Gp - Implement / Steering
250-8337
236-7296
B-7
B-6
22
23
BB Symbol Symbol Symbol Symbol

Pump Gp - Secondary Steer 273-8714 A-6 24

SOS Wire Number Identification Codes
Screen - Fan / Brake Control 6E-5066 B-3 25
2
Screen - Implement Control Valve (Front)
Screen - Implement Control Valve (Rear)
250-1420
250-1420
E-3
C-4
26
27
CC Electrical Schematic Example Hydraulic Schematic Example
Screen - Steer Pilot Manifold Valve 6E-5066 C-2 28
Current Standard Current Standard
Sensor Gp - Pressure (Brake Accumulators) 237-0957 B-3 29
Harness identification code
Sensor Gp - Pressure (Secondary Steering) 237-0957 B-6 30 This example indicates
wire 135 in harness "AG". Wire

30 Page,
Switch As - Pressure (Pilot Filter Bypass) 7X-8549 B-5 31 Circuit Number Wire Color
Swivel - Blade
Tank Gp - Hydraulic Oil
260-6502
241-3867
F-4
B-7
32
33
23 AA 325-AG135 PK-14
Identification

Valve - Shuttle (Load Signal Resolver) 6R-7605 B-3 34 325-PK

Valve Gp - Check (E) 193-9230 B-5 35 Circuit Identification Wire Color Wire Gauge
Number
Valve Gp - Check (Implement / Steer) 255-3631 B-6 36
Valve Gp - Check (Secondary Steer) 9T-1013 A-5 37
Previous Standard
Valve Gp - Cooler Bypass 266-1595 A-4 38
Wire Color
Valve Gp - Fan / Brake Control 251-8256 A-3 39 Wire

Valve Gp - Implement Control (Front) (5-BANK) 248-6168

(6-BANK) 249-7295 F-2 thru F-8 40 325-PK-14
(7-BANK) 249-5328
B A
Valve Gp - Implement Control (Rear) (4-BANK) 249-7298 Circuit Number Wire Gauge
C-4 thru C-8 41
(6-BANK) 291-9517 Identification (EXAMPLE VALVE)

Valve Gp - Relief (Secondary Steer) 9T-8071 A-5 42

Valve Gp - Steering Control 308-0934 D-2 43
Valve Gp - Steering Pilot Manifold 254-3415 C-1 44
FW
D

S0S
1
Tap Locations
Pressure, Sampling, and Sensor
38
Tap Schematic
15
Description
Number Location
AA Implement / Steering Pump Load Sense B-6 19 15
BB Implement / Steering Pump Pressure B-5
CC Pilot Supply Pressure B-5 DD
DD Fan Motor Supply Pressure A-3
EE Service Brake LH Pressure D-1
FF Service Brake RH Pressure D-1
SOS 1 Hydraulic Oil Sampling B-6
SOS 2 Hydraulic Oil Sampling B-5
IMPLEMENT / STEERING CIRCUIT FAN / BRAKE CONTROL
 8 7 6 5 4 3 2 1
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER CYLINDER GP
CYLINDER GP BLADE TIP
CYLINDER GP CENTER SHIFT 131-7191
WHEEL LEAN MOTOR GP 262-1907
CIRCLE DRIVE VALVE GP
249-5299 IMPLEMENT
105-3196
SCARIFIER CYLINDER GP CONTROL
SIDE SHIFT (FRONT)
CYLINDERS NOT 249-4116 248-6168 (5-BANK)
SHOWN 249-7295 (6-BANK)SCARIFIER
249-5328 (7-BANK)PLOW
LINES GROUP COLOR DESCRIPTIONS
IMPLEMENT & STEERING PUMP OUTPUT

SWIVEL SECONDARY STEERING PUMP OUTPUT

CENTERSHIFT LOCK CONTROL CIRCUIT
BLADE F
F 260-6502 FAN & BRAKE PUMP OUTPUT
CENTERSHIFT CYLINDER CONTROL CIRCUIT

B A B A B A B A B A B A B A SIDE SHIFT CYLINDER CONTROL CIRCUIT

SUPPLY LINE
DRAIN / RETURN LINE
STEERING CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTROL CIRCUIT
PILOT SHUTOFF CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
BLADE LIFT CYLINDER CONTROL CIRCUITS
WHEEL LEAN CYLINDER CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SERVICE BRAKE CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS

)(

CONTROL GP
E BRAKE PEDAL E
301-4129

PLOW ANGLE (7-BANK) PLOW LIFT (7-BANK) WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP SCREEN
FRONT IMPLEMENT
OR OR CONTROL VALVE CYLINDER GP
SCARIFIER (6-BANK) REMOVED (6-BANK) 250-1420 RH STEERING
255-8715
262-5766 (AWD)
LOCK GP
CENTER SHIFT
298-2600
CYLINDER GP CYLINDER GP
BLADE LIFT (LH) BLADE LIFT (RH)
262-1900 262-1900
CYLINDER GP VALVE GP
CYLINDER GP ACCUMULATOR ACCUMULATOR LH STEERING STEERING EE
RIPPER LIFT CYLINDER GP BLADE CUSHION BLADE CUSHION 255-8715 CONTROL
113-7754 ARTICULATE 219-7265 219-7265 262-5766 (AWD) CL CR 308-0934
247-0096

FF
CENTER SHIFT
BLADE BLADE LOCK
CUSHION CUSHION
ATTCH ATTCH
WING TILT CYLINDER WING LIFT CYLINDER
D D
LE

VALVE GP L
249-7298 (4-BANK)
291-9517 (6-BANK)
MANIFOLD GP MANIFOLD GP R
BLADE CUSHION BLADE CUSHION RE
253-1320 253-1320
30 Page, Color 2 (Dimesions 39 Inches X 28 Inches)

B A B A B A B A B A B A
RENR9009-03 VOL 1 of 2

VALVE GP
STEERING PILOT
MANIFOLD
254-3415

C SCREEN C
)(
(STEER PILOT
Ps MANIFOLD
VALVE)
6E-5066

EF

Ts

WING TILT (6-BANK) WING LIFT (6-BANK) RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
BREATHER AS TANK GP VALVE GP P LS T
9R-9925 HYDRAULIC AA CHECK (IMP/STEER) BB SOS CC SENSOR GP
241-3867 255-3631 2 PRESSURE
VALVE BRAKE ACC
SCREEN 237-0957
REAR IMPLEMENT SHUTTLE
PUMP GP CONTROL VALVE (LOAD SIGNAL
FAN/BRAKE 250-1420 RESOLVER)
250-8337 PUMP GP 6R-7605
IMPLEMENT/
STEERING
236-7296

SENSOR GP PS
B PRESSURE B
SEC STEERING
237-0957
LS

SCREEN A1
(FAN/BRAKE
CONTROL)
6E-5066

VALVE GP
CHECK ACCUMULATOR GP
(SEC STEER) MANIFOLD GP FILTER GP P CE BRAKE
9T-1013 VALVE GP PILOT SHUTOFF PILOT 249-3860
FILTER GP CHECK(E) SOLENOID
SOS 191-9784 249-3862 (CE)
RETURN 193-9230 263-1790
1
SWITCH AS LINE PATTERNS
249-2307 PRESSURE
PILOT FILTER
A2 Pressure Line
BYPASS Pilot / Load Sensing Pressure
7X-8549
Drain / Return Lines
TO AWD PUMP FAN/BRAKE PUMP
LOC VOL 2 SEC B-1 Component Group

T Attachment
TO AWD PUMP IMPLEMENT/ MOTOR GP
FAN VALVE GP
A LOC VOL 2 SEC B-1 STEERING VALVE GP DD 250-9831 FAN/BRAKE
Air Line
A
RELIEF CONTROL CALLOUTS
(SEC STEER) VALVE GP 251-8256
9T-8071 COOLER YY Taps (Pressure, Sampling,Sensor) by letter
BYPASS
266-1595 52 Components by number

THIS SCHEMATIC IS FOR THE 140M & 160M Motor Grader (Volume1)
PUMP GP PART #: 266-1591 CH03 (140M) & 236-8830 CH06 (160M)
SECONDARY Components are shown installed on a fully operable machine with the key and engine
STEER FROM AWD PUMPS FROM AWD MOTORS off and transmission shifter in neutral.
273-8714 LOC VOL 2 SEC B-1 LOC VOL 2 SEC C-1
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
 RENR9009-03
July 2008
FLUID POWER SYMBOLS
CONTROL RT CONTROL LT BASIC COMPONENT SYMBOLS
4 SOLENOID SOLENOID
MAIN AUX.
PUMP: VARIABLE and
RIGHT REV LEFT FWD PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED

SOLENOID SOLENOID
RIGHT FWD LEFT REV VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
SOLENOID SOLENOID (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

P ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

8 7 AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

PS2 PS1
B2G A2G A1G B1G

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

1 10 9 12 6 140M and 160M Motor Grader

Hydraulic System
5 3 A A PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

2 11 COMBINATION CONTROLS
7 8
B2 A2 3 A1 B1 140M: 160M:
B9D1-UP B9E1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

B9M1-UP B9L1-UP MANUAL CONTROL SYMBOLS

B9G1-UP B9T1-UP
D9G1-UP D9T1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

9 ACCUMULATORS
SUPPLY PRESSURE

B2 B1 CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

A2 A1 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

1 10 12 6 4 3 VIEW A-A Volume 2 of 2: All Wheel Drive

2008 Caterpillar Printed in U.S.A.
2 11 5 7 8 All Rights Reserved
COMPONENT LOCATIONS AWD CONTROL MANIFOLD

Component Locations
Part Schematic Machine 6 6
Description
Number Location Location
Electrical Symbols Table
Filter Gp - Charge (Front Pump) 196-1803 C-5 1 REAR PISTON FRONT PISTON Hydraulic Symbols (Electrical)
Filter Gp - Charge (Rear Pump) 196-1803 D-3 2
Manifold Gp - Control (AWD) 294-1109 E-5 3 NN PUMP (RS) PUMP (LS)

RENR9009-03 VOL 2 of 2
Motor Gp - LH Front AWD
Motor Gp - RH Front AWD
287-1893
287-1893
E-7
E-2
4
5
G M
Pump Gp - All Wheel Drive 246-4490 C-3 thru C-6 6
Sensor Gp - Pressure (LT AWD Sensor Control) 214-6863 D-5 7
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
Sensor Gp - Pressure (RT AWD Sensor Control) 214-6863 E-5 8

(Dimensions: 39 inches x 28 inches)

Sensor Gp - Temperature 264-4297 C-1 9 FRONT CHARGE
Switch As - Pressure (Oil Filter Bypass) 134-0404 D-3 10 6
Switch As - Pressure (Oil Filter Bypass) 134-3404 C-5 11 PUMP (LS)
Valve Gp - Thermal Bypass 188-8726 C-2 12

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Tap Locations 6 REAR CHARGE

Pressure, Sampling, and Sensor PUMP (RS) Electrical Symbols (Electrical)
Tap Schematic
Description
Number Location
A1 LH Motor Forward Pressure E-4 T

A2 RH Motor Reverse Pressure E-4 Pressure Temperature Level Flow

B1 RH Motor Forward Pressure E-6 Symbol Symbol Symbol Symbol
B2 LH Motor Reverse Pressure E-6
LL Front Charge Pump Pressure C-5 Wire Number Identification Codes
NN Rear Charge Pump Pressure C-4
Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire

30 Page,
Circuit Number Wire Color
Identification

325-AG135 PK-14
LL 325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

2 1 9
325-PK-14

11 10 Circuit Number Wire Gauge

B A

FWD Identification (EXAMPLE VALVE)

AWD CHARGE FILTERS

12

ALL WHEEL DRIVE PUMP GROUP

 8 7 6 5 4 3 2 1

F F

SENSOR GP
PRESSURE
AWD SENSOR CONT
RIGHT
214-6863
MOTOR GP
LH FRONT AWD
287-1893
)( MANIFOLD GP
L CONTROL (AWD)
294-1109
A PS2 C2 MR MOTOR GP
RH FRONT AWD
RIGHT 287-1893
CONT L
E
RIGHT
B2 A2 A
E E
B2 FWD REV A2
B2G A2G
E
U
B2 A2
X T1 T
B1G A1G
B1 A1
B1 A1
max min REV FWD LEFT X U
B1 CONT A1

B LEFT

max min
SENSOR GP PS1 C1 ML P B
PRESSURE
AWD SENSOR CONT
LEFT
214-6863 )(

D D

SWITCH AS VALVE GP
PRESSURE THERMAL BYPASS
OIL FILTER 188-8726
BYPASS FILTER GP
134-0404 CHARGE
REAR PUMP
196-1803
SWITCH AS
RENR9009-03 VOL 2 of 2

FILTER GP
PRESSURE CHARGE
OIL FILTER
(Dimensions: 39 inches x 28 inches)

FRONT PUMP
BYPASS 196-1803
134-0404

PUMP GP
ALL WHEEL DRIVE
246-4490
F F
X LL X NN
P(S) L S(P) Mp P(S) L S(P) Mp B B C
C TO COOLER INLET
LOC VOL 1 SEC A-4

SENSOR GP
TEMPERATURE
264-4297

FRONT REAR
FRONT REAR CHARGE CHARGE
PISTON PISTON PUMP PUMP
PUMP PUMP
30 Page, Color 2,

Ms U Ms U A A

Z Z
B Y Y FROM TANK B
LOC VOL 1 SEC A-8

FROM TANK
LOC VOL 1 SEC A-8

T T
TO RTN MANIFOLD
LOC VOL 1 SEC A-6

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

FRONT CHARGE PUMP OUTPUT
LINE PATTERNS
REAR AWD PUMP AND RIGHT MOTOR CONTROL CIRCUIT
Pressure Line
FRONT AWD PUMP AND LEFT MOTOR CONTROL CIRCUIT
REAR CHARGE PUMP OUTPUT Pilot / Load Sensing Pressure
FRONT WHEEL BRAKE CONTROL CIRCUIT
SUPPLY LINE Drain / Return Lines
DRAIN / RETURN LINE
Component Group

Attachment

Air Line
A A
CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter

52 Components by number

THIS SCHEMATIC IS FOR THE 140M & 160M Motor Grader (Volume2)
PART #: 266-1591 CH03 (140M) & 236-8830 CH06 (160M)
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1