Professional Documents
Culture Documents
T. Poinsot
Institut de Mcanique des Fluides de Toulouse (CNRS et INPT)
and
CERFACS
poinsot@imft.fr
OUTLINE OF PRESENTATIONS:
Introduction. The impact of combustion, simulation
methods, combustion regimes
Laminar combustion concepts required to study
turbulent flames
Turbulent combustion models- RANS, LES and DNS.
Short history and state of the art models
Numerical methods: RANS, LES and DNS. Boundary
conditions. High Performance Computing
Waves: numerical, physical waves, acoustics,
instabilities
Instabilities: mechanisms, thermoacoustics
Instabilities: case studies
Piston engines
Flame/wall interaction
2 Ignition
Institut de Mcanique
des Fluides de Toulouse
and CERFACS
TOULOUSE
4
FOR MORE BASICS:
The TNC book
elearning.cerfacs.fr/combustion
6
Reference to TNC book in these lectures:
8
Combustion: more than 85 percent of
the energy produced on earth
10
COMBUSTION OVERVIEW
11
13
Ariane V Delta IV
Photo by Thom Baur The Boeing Company
14
THE source of pollution:
15
16
Even maybe a source of climate change through
CO2 emission but also contrails.
18
19
Army applications
20
In this course: many examples on gas turbines
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23
24
Complex technologies:
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0.1 cm3!
0.3 horsepower!
25000 trs/min!
26 40!
to big technologies:
Engineer naive question: how can combustion burn fuel and air in such
engines with so different sizes ? Well, the big engine turns more slowly
and has more time to burn.... But that is not sufficient to explain this.
For example: the same engine (in a motocycle) can work at idle (800
rpm) and high speed (16000 rpm) conditions ? Is combustion going
twenty times faster ? Does it mean that chemistry can go twenty times
faster ?
90 000 HP
Yes... turbulent combustion explains100
this.trs/min
It is both great (otherwise our
6000
engines would not work) and difficult
27 liters/hour
to explain...
28
Gas turbines: small and big
Efficiencies:
40% Electric
60% Combined Cycles
80% Cogeneration
GT-26
100 g of CH4 = 15
times more energy
than a 100 g battery
30
Compressor Combustor Turbine
31
32
33
34
The engineering problem:
- Turbine should not burn
- Efficiency must be 99 %
- Nox and CO must be low
To turbine
NASA
1980
2000 im/s
36
If the equivalence ratio is changed a little bit:
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Consequences of combustion
instabilities
39
Consequences of combustion
instabilities
Nasa Injector
(1957)
40
Curing instability problems:
Since the F1 engine for Saturn V in the 60s, in most cases, trial
and error remains the preferred solution in practice...
41
F1 engine design
Initially unstable
The solution seemed to be to modify the fuel injectors and
add baffles... but how ?
1332 engine tests performed before 1966 to identify the stable
solutions (which also had to deliver the other performances)
Billions of dollars spent
Incompatible with present programs
NEED TO BE ABLE TO PREDICT INSTABILITIES AND MORE
GENERALLY UNSTEADY COMBUSTION
42
CFD and combustion
CFD is essential but not yet able to do its job:
43
RANS codes
Temprature
Time
44
Do we really know what turbulence is ?
45
Temperature
+ 50
+ 20
Average
- 20
Temperature leading to
Outlet combustion
Mean temperature
Time
47
48
Other side of the spectrum: DNS
In labs for reacting flows since 1980 (France / USA)
No model
Intrinsically unsteady
Intrinsically limited to small cubic boxes
0.1 to 3 mm
49
DNS
In 1985:
ZOOM !
0.1 mm
10 m
RANS
50
WHY IS THE MEAN NOT ENOUGH ?
Two examples:
A piston engine
51
AIR
Propane
52
Quartz window
53
54
LES:
1/ 3D
2/ Unsteady
K. Truffin, CERFACS
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Zero average
field
56
1,200 r/min
40 kPa MAP
standard valve
PIV data TDC
Reuss (1998) z = - 6.1 mm
Reuss (2000) ~70 mm circle
in 92 mm bore
90-cycle mean
two
individual
cycles
57 5 m/s
LES D. Haworth
General Motors/ Penn State
z Intake
Exhaust
x
1,200 r/min
y
58 40 kPa MAP
720 1440
TCC
LES
TDC
z = -6.1 mm
1,200 r/min
40 kPa MAP 2160 2880
motored
tccles3
DCH
59 04-29-99
3600 4320
TCC
LES
TDC
z = -6.1 mm
1,200 r/min
40 kPa MAP 5040 6480
motored
tccles3
DCH
60 04-29-99
LES of engine combustion (first time ever in 2006)
62
[1/m] Flame surface density
-10 CAD
cycle 1 cycle 2 cycle 3
63
64
[1/m] Flame surface density
0 CAD
cycle 1 cycle 2 cycle 3
65
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[1/m] Flame surface density
+20 CAD
cycle 1 cycle 2 cycle 3
67
68
6
2.5x10
experimental pressure enveloppe
experimental mean pressure
first LES cycle
LES cycles 2>9
2.0
1.5
P [Pa]
1.0
Experimental data
0.5
69
1995: LES
Use DNS-type codes for real configurations:
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FIRST POINT: chemistry...
71
Example:
Stoichiometric ratio:
s= (bWB ) / (aWA)
It takes s grams of B to burn 1 gram of A.
Example: s = 1/2 * 32/2= 8. It takes 8 g of oxygen to burn one
gram of hydrogen
72
Equivalence ratio:
73
Detailed chemistry:
Need
-A
-B
- temperature
74
Chemical kinetics: the true story ?
H2 never meets O2 to produce H20
ELEMENTS
H O N
END
SPECIES
H2 O2 OH O H H2O HO2 H2O2 N N2 NO
END
REACTIONS
H2+O2=OH+OH 1.700E13 0.0 47780.
H2+OH=H2O+H 1.170E09 1.30 3626.
H+O2=OH+O 5.130E16 -0.816 16507.
O+H2=OH+H
H+O2+M=HO2+M
1.800E10 1.0
2.100E18 -1.0
8826.
0.
Standard CHEMKIN
H2/3.3/ O2/0./ N2/0./ H2O/21.0/
H+O2+O2=HO2+O2 6.700E19 -1.42 0.
H+O2+N2=HO2+N2 6.700E19 -1.42 0.
OH+HO2=H2O+O2 5.000E13 0.0 1000.
H+HO2=OH+OH 2.500E14 0.0 1900.
O+HO2=O2+OH 4.800E13 0.0 1000.
OH+OH=O+H2O 6.000E08 1.3 0.
H2+M=H+H+M 2.230E12 0.5 92600.
H2/3./ H/2./ H2O/6.0/
O2+M=O+O+M 1.850E11 0.5 95560.
H+OH+M=H2O+M 7.500E23 -2.6 0.
H2O/20.0/
HO2+H=H2+O2 2.500E13 0.0 700.
HO2+HO2=H2O2+O2 2.000E12 0.0 0.
H2O2+M=OH+OH+M 1.300E17 0.0 45500.
H2O2+H=H2+HO2 1.600E12 0.0 3800.
H2O2+OH=H2O+HO2 1.000E13 0.0 1800.
END
75
Equivalence ratio
=1
76
FLAMMABILITY DOMAIN FOR A PERFECTLY PREMIXED GAS
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Temperature
Distance
Burnt gas
CH4 + air
79
A+B
A B
80
PREMIXED:
Less efficient
Less clean CH4 Air
Less dangerous
No possible ignition
81
82
IN PRACTICE:
BUT
Air
84
WHY LPP ?: Nox grows rapidly with temperature
Injector
Stoichiometric line
Fuel
Very hot zone (2500 K)
==> High Nox emission
Very rich zone
Combustion chamber
Air
Equivalence ratio :
Injector - Homogeneous
Stoichiometric line - Low ! (0.4 to 0.6)
Fuel
Burnt gases at low
temperature
(1500 K)
Premixing tube
Air Combustion chamber
85
Mixing tube
Combustion
chamber
Kerosene
Air
Combustion
chamber
Kerosene
C3H8
Fuel
87
Axial velocity
Stoechiometric line
Reaction rate
Temperature
88
Simulation of a regime change: the power is
reduced by a factor of two.
Axial velocity
Stoechiometric line
Reaction rate
Symmetry axis
Temperature
89
90
Another classification of flames:
We have classified flames in premixed, diffusion and
other (partially premixed) flames
But there is a second (and very important in practice)
way to classify flames:
91
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Meshes and codes:
SIMPLE GEOMETRIES
(UNCONFINED):
STRUCTURED MESHES
HIGH ORDER IS EASY
93
94
Poinsot et al, 1996. 26th Symp. (Int.) on Comb.
95 Naples. Plenary session on DNS for reacting flows
Chen et al
31st Symp.
98
LES in confined domains...
102
BUT COMBUSTION IS NOT ONLY THESE
FOUR FIELDS. WE WILL ALSO DISCUSS
COMPLEXITIES IN COMBUSTORS
The classical topics studied in combustion courses do
not correspond to the everyday life of engineers
studying real combustors
103
FROM
TO
104
ZERO DIMENSIONAL FLAMES (PSR):
dT
Cp = T
dt
FUEL + AIR
d(Yk )
= k
dt
Kinetics Thermo
chemistry
105
T(t)
T
Time
Autoignition
delay
106
ONE-DIMENSIONAL LAMINAR FLAMES
(CANTERA/CHEMKIN/COSILAB):
Oxidizer
x1
Flame (x1=xf)
x2
Fuel
u1 = 0 ax1
Kinetics Transport Thermo
chemistry u2 = 0 ax2
107
Turbulence
J. Chen
Kinetics Transport Thermo Fluid Sandia EM2C Paris
chemistry mechanics
109
Turbulence Radiation
High Re
111
Acoustics
Turbulence Radiation
Turbulence Radiation
Turbulence Radiation
Maintenance,
adaptability
Kinetics Transport Thermo Fluid Coupling
chemistry mechanics (multiphysics)
116
AND ALSO THEMES WHICH MIX
COMBUSTION AND MATHS:
Mesh type Spatial order Time integration
Fluid/structure (structured/ (high-order?) (implicit/explicit)
interaction unstructured)
Finite volume/ Boundary
elements/ conditions
Acoustics Heat transfer differences
Others? High Performance
Computing
Optimization capacities
Quantification of (massively //)
Turbulence Radiation uncertainties
Data assimilation Maintenance,
adaptability
Kinetics Transport Thermo Fluid Coupling
chemistry mechanics (multiphysics)
117
DONT BE A PERFECTIONIST...
P. ORourke
KIVA Manual
DONT FOCUS ON
PHENOMENA JUST BECAUSE
YOU KNOW THEM.... FOCUS
ON THE WEAKEST LINK
118
CAREFUL: the weakest link depends on
the case. The example of rocket
combustion. From H2/O2 to CH4/O2 flames
120
H2
O2
H2
O2
121