Farmer is Our Nation Pride

Fertilzer Process &Power Plant

We Salute Indian Farmers

Presentation on Best Practice for

Electrical Equipment Installation and
Safety of Product(Earthing &
Protection)
SMART Process Plant Project
SMART PROCESS PLANT AUTOMATION CONSULTANT
TEAM India IFFCO Ltd (Phulpur Unit)
WELCOME FOR THE PRESENTATION ON
Best Practice
ELECTRICAL Equipment Installation And
SAFETY PRODUCTS
(Electrical Controls Communication Networking
Monitoring)
 Process Plant is Combination . of Mechanical, Electrical
and Control Automation Project which is More
Dependable with Motors and Actuator Functions.
Large Field Maintaining Incoming Material Storage ,
Handling and Pumping up to Process Plant Later
Storage and Transportation for Final Bio Products .
Handling of Water and Air for Process Activity some
with Cooling and Heating Process .
Packaging of Finish Products
 Process Plant
Air
Water
Fire
Pressure
 Source of Power
Through Grid
Wind Machine
Solar PV/Solar Thermal
Captive Power (Genset)
Battery Back-up UPS/Invertor
Waste Heat Recovery Power Plant
 Category
Hazard Zone
Flammable
Highly Flammable
Highly Corrosive
 Building and Infra Facilities
Local Power Generation and Connect to Grid/Off Grid
Fibre Optic Network
Wireless/Satalite Communication Tower
Substation as per Require Capacity
Smart Net Metering and Monitoring (SCADA)
Street Light use LED /Stand Alone (Solar)
Weighing Plateform for Transports
Water Storage and Distribution/Waste Water Treatment
Bulk Storage Terminal and Distribution
Electric Power Systems for Indian Fertilizer &Process Plant
Generation Transmission Distribution Consumption

M
G

Generation Transmission Distribution Load

My Gudget My Confidence My Safety
Smart Buildings is not enough we require
Protection from Fire and apply Safety
External/Internal Surge Source
An Arcing Fault is the flow of current through
the air between phase conductors or phase
conductors and neutral or ground.
Concentrated radiant energy is released at the
point of arcing an a small amount of time
resulting in Extremely High Temperature.
 Fire Accident
Reason Lose Contact Earthing Disorder and
Lightning
Sikhana to Padega Hi Follow NBC2016
Surge in Systems and Result
Surge in DC Application
Maintenance Free - Equipment Earthing
33KV Electrical Sub Station
Grid/Earth Mat Design
JMV LPS Products
 Copper Cladded Conductor For Electrical
Installation

The Copper Clad Steel Grounding Conductor is made up of steel with the coating of 99.99% pure copper. These
conductors/ wires
or strands are equipped with the strength of steel with the conductivity and copper with the better corrosion
resistance property. The concentric copper cladding is metallurgic ally bonded to a steel core through a continuous,
solid cladding process using pressure rolling for primary bonding. The copper cladding
thickness remains constant surrounding steel. We use different steel grades for the steel core result in Dead Soft
Annealed, High strength and Extra High Strength Characteristics.
The Copper Clad Steel Wire yields a composite conductivity of 21%, 30% and 40% IACS, and available in Annealed
and Hard drawn. We are delivering products with varied conductivity and tensile strength as per the customer need.
Further, the wire can be processed to be silver plated or tinned copper clad steel wire.
Most Efficient Joint Process/Fail Proof

It is efficient and superior to all existing surface to-surface

mechanical retention connectors.
What is Exothermic Welding System Copper to Bi-Metal and Alumenium

Types of Exothermic Joints:

Possible to join any bi metal except aluminum

Exothermic welding is a process of making maintain free highly molecular bonding process is superior in
performance connection to any known mechanical or compression-type surface-to-surface contact connector.
Exothermic weld connections provide current carrying (fusing) capacity equal to that of the conductor and will
not deteriorate with age.

It offers Electrical connections between two or more copper to copper and copper to steel conductors.

Highly portable method as it does not require any external power source or heat source, so it can be done
almost anywhere.

It provides strong permanent molecular bond among metallic conductors that cannot loosen and further will
not deteriorate with age.
Copper Clad Steel Solid ROD and Conductor
Losses Due To Lightning
LIGHTNING FORMATION
 Facts about Lightning
A strike can average 100 million volts of electricity
Current of up to 200,000 amperes
Can generate 54,000 oF
10/350MicroSec/50KA Fault Current/Discharge in
Nano Sec
Protection
Earthing Design100KA Fault Current/Joints Exothermic
/Flexible Down Conductor with Shortest Route &
Less Corner
 Lightning Protection Standard use in India
(IS2309 Now IEC 62305-5)NBC2016
Working Principle Angullar No Compromise with
Design Max Protection 30Mtrs from One
No Product warrenty from Manufacturer
High Maintenance Require
Earthing below 10.00 Ohm
 Lightning Risk assessment Study is actually the measure of risk of a lightning strike
and probability of damages. As Per IEC62305-2.

All these calculations are based on:

Lightning strike density inthat particular area(provided byOMV i.e.Ng =
8),
Danger for people,
Occupation coefficient of structure,
Relative location of site,
Fire Risk,
Associated services,
Electrical Lines,
Lightning Protection Level,
Surge Arrestor and
Dimensions of installation.
Lightning Safety Calculation
Lightning Risk Calcuator as per IEC6305
PASSIVE PROTECTION SYSTEM
The Simple Rod air terminal is composed from a metallic rod with 2 to 8 m height
dominating the structure to protect, and linked to 2 down conductors minimum, and 2
earthing systems. The protection radius ensured by this air terminal which is limited to
30 m more or less (Protection level IV, height = 60 m), especially dedicated to the
protection of small structures or areas like towers, chimneys, tanks, water tower,
antenna masts The EN 62305-3 standard describes the installation procedure for
these air terminals.
13 Simple Rods, 13 down conductors, and 13 earthing systems are necessary to ensure
the protection below :
 The meshed cage protection is composed from a meshing in roof surface and in the front face
around the building. Surrounding the roof surface, and on high points, capture points are
positioned. A conductors network is placed at the outer perimeter of the roof. This network is
completed by transverse conductors. The size of the meshing is 5 to meters, and depends on the
efficiency needed for the protection. On the front face of the building, the down conductors are
linked at the top to the meshing of the roof. And, down, to specific earthing systems. The distance
between two conductors is 10 to 25 meters, and depend on the efficiency needed for the
protection. The EN 62305-3 describes the installation procedure for this method.
Generally, this method is heavy and expensive, due to the complexity of the structures to protect.
26 capture points, 26 down conductors and a grounded loop earthing system are necessaries to
ensure the protection of the structure here below :
The catenary wires protection is a method closed to the meshed cage principle, because it is constituted with meshing of the conductors far from
the structure to protect, to avoid any contact with lightning current.
Catenary wires are located over the structure to protect, connected to down conductors and specific earthing systems. The width of the meshing
and distance between the down conductors must respect the same rules as for the meshed cage. The EN 62305-3 describes the installation
procedure for this method.
Generally, this method is heavy and expensive, due to the complexity of the structures to protect.
 The ESE air terminal is a terminal which enables to generate artificially an upward leader earlier than a
simple rod, with an ionization system, in order to establish a special impact on its point. The capture of
the lightning strike being faster than a simple rod, this technology enables to benefit from larger
protection areas, ensuring protection for large dimensions structures.
The generated protection radius depends on the early streamer emission value of the air terminal (t in
s), its height, and the efficiency of the protection. The protection radius ensured by this type of air
terminal is 120 m (Protection level IV, height = 60 m , early streamer emission time 60s) The NFC 17-102
standard describes the installation procedure for this type of air terminal.
The installation of this type of air terminal is easy and cheaper than other technologies. It can protect
whole buildings with one E.S.E. air terminal. It enables the protection of a structure and its environment,
the protection of opened areas and well integrate in the architecture of a structure without aesthetic
alteration.
1 ESE, 2 down conductors and 2 earthing systems are necessary to ensure the protection below :
ESE Installation Guidence

ESE AT with radius protection form 32 mtr to 107 mtr.

DMC Insulator .

GI/FRP Mast .

Down Conductor Copper / Copper Cadmium

Cable 70 sq. mm

Copper Bonded Ground Earthing

 Thimble

Joint all phase wire/ cable with the help of

crimping tools and lugs

Step 1
Separation Sheet

Fixed the separation sheet between all wires/

cables

Gel / Silicon
Step 2
Close the filled Silicon enclosure from top and
bottom , complete installation is done.

Step 3
Features :
Provides cable with cable connections and jointing wires in switchboard / electric boxes Being a jelly it can be
easily fit into molds of any shape and size.
Helps in safeguarding electrical connections and also protects electrical connection joints from catching fire, sparking
and leakage current.
Eradicates all the possibilities of fire, electric shocks and sparks, etc. causes due to improper electrical connection
joints and safeguards structure, equipment and person.
Offers safety to your electrical joints from ageing, corrosion, moisture and also observes leakage current.
Advantages :
Nontoxic
Insulating
Highly reliable operation
Maintenance Free
Repairable
Cost Effective
High repeat value
Elasticity
Shape retention
 We are offering

Surge Protection Devices as IS/IEC 62305-4

 We are offering 24X7 Clean Power
for Better Performance of your system
JMVs Clients
Contact Professionals for Advise
 We Protect You
Use Electrical Safety
Earthing & Protection
 Contact our Team JMV INDIA
Leader and Insperation behind Mr.Neeraj Saini neeraj@jmv.co.in
Mr.Mahesh Chandra Manav Brand JMV HOD manav@jmv.co.in
www.jmv.co.in
Moblie -919910398999
Telecom -9191204590000