Professional Documents
Culture Documents
Racking is much more than just steel. initial planning and projecting up to Excellent consultation
Racking is the key to optimum through- hand over. From consultation via tailor- Jungheinrich Sales Executives know the
put efficiency, because the efficiency of made financing right up to one of the requirements that have to be met for
the entire material flow is optimised widest Service networks in Europe. perfect fine-tuning of truck and rack-
only through requirement-specific de- ing. No matter whether working cycles
sign of a racking system. Jungheinrich Experience makes perfect are carried out with pedestrian trucks,
provides you with this key: Racking sys- As one of the leading industrial truck front seat trucks, reach trucks or high
tems, mezzanines and self-supporting manufacturers, Jungheinrich is aware of rack stackers, rack servicing cranes or
stores (silos). For the storage of pallets, the demands made on racking which is order pickers, Jungheinrich provides you
containers and stillages for cartons or serviced by trucks. During the develop- with the complete solution package of
long goods Jungheinrich offers you ment of Jungheinrich racking systems, truck and racking.
the complete solution: comprehensive experience in planning, projecting, pro-
warehouse planning that sees racking cessing and commissioning gained in
and trucks/rack servicing cranes as one many thousands of warehouses through-
system working hand in hand. From out the world is utilised.
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The tools for any storage job.
Pallet storage Container, stillage and carton storage Long goods storage and platforms
5 Mobile racking
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10
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Pallet storage
Contents.
Pallet storage
Mobile racking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 19
Cantilever racking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 39
Mezzanine platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 41
Multi-tier shelfing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 43
Racking accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 45
Type B Type E
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The installation would not
achieve optimum productivity
without a strong partner.
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Adjustable pallet racking.
rack servicing
Q Random storage position allocation
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Adjustable pallet racking for narrow aisles.
Application Advantages
Narrow aisle systems are the giants High rack stackers (rail or inductively Q Excellent space utilisation
among multi-position racking systems. guided) with automatic height selection Q High throughput performance
They have the performance characteris- or rack servicing cranes (pages 18 and Q Low working aisle widths
tics of multi-position racking (see pages 19) take on stacking and retrieval oper- Q Gradual upgrading possibilities
10/11) at heights over 10 m and are ations. Availability is ensured by canti- up to fully automatic operation
free-standing. Reduced requirement for lever arms at the head of the racking
working aisles and extremely high lift aisles. Jungheinrich high racks are free-
heights are their distinguishing features. standing. They are not a permanent
Narrow aisle systems are used specifi- part of the building and thus extremely
cally where a) the space is limited and adaptable during possible reorganisa-
b) it is necessary to increase throughput tion.
compared with multi-position racking.
Here, narrow aisle stackers (rail or induc-
tive guidance with the choice of auto-
matic height selection) or rack servicing
cranes (RBG) are utilised.
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Single position racking.
unit per bay between two uprights on position racking can be either manual Q Available for manual or
every level. Angle profiles arranged in or automatic using either stackers or automatic rack servicing
depth direction take on the shelf func- rack servicing cranes. Due to low shelf Q Random storage space allocation
tion additional space is gained through heights, the stacking process is particu- Q Operator-friendly order picking
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High rack silo (Clad rack).
to which roof and walls are fixed. The matic rack servicing cranes. Jungheinrich Q Utilisation of storage space to
stores are automatically controlled and rack servicing cranes ensure operation full height
reach heights up to 40 m. The silo up to a height of 40 m. They can trans- Q Reduction in the use of conventional
design provides shortest construction fer freely from one aisle to the next. buildings
times and offers interesting deprecia- Their curve-going ability linked with the Q Reduced construction time
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Mobile racking.
Characteristics Advantages
Mobile racking is mounted on motor- Operation Q Saving of up to 90 % racking aisles
ised mobile bases. This facilitates the Mobile racking is serviced by trucks in Q Better space utilisation
opening of a racking aisle at any posi- individual aisles. Racking aisles can be Q Single position access
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Pallet live storage.
of racking uprights forming a channel. quantities of the same articles. In keep- Q Optimised space utilisation
Storage is carried out on one side and ing with the Fifo method, they ensure
retrieval on the other side of racking. As that goods are rotated effectively.
soon as a pallet is retrieved, the other
pallets move up automatically to the Operation
retrieval position on inclined roller con- Storage typically in lengthways direction
veyors. Brake rollers keep gravity under with fork lift trucks or also with support
control and an automatic separating arm stackers.
device ensures that the pallet at the
front is never under impact pressure
from the following pallet. Automatically
driven rollerbeds in the channel are op-
tionally available.
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Push-back racking.
of racking uprights forming a channel. medium quantities of the same articles. Q Optimised space utilisation
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Drive-in / drive-through racking.
other in the rack on two pallet support with a low variety of articles. The rack- Q Particularly suitable for the storage
bars (pallet rails). A loading / unloading ing system combines the advantages of of seasonal goods
cycle per racking lane from the top to block stacking and rack stacking: com-
the bottom (or the other way round) pact space utilisation at height and
must be observed during depositing careful storage of goods.
and retrieval. The trucks can drive into
the racking lanes. With drive-in racking, Operation
rack servicing is only possible from one Before entering the aisle, the truck lifts
side (Lifo method). With drive-through the pallet to the required racking level.
racking in contrast, depositing can be The truck must not be wider than the
carried out from one side and at the pallet. Sideways seat stackers are par-
same time retrieval from the other side ticularly suitable as they provide the op-
(Fifo method). Compared with drive-in erator with unobstructed visibility also
racking, throughput is therefore higher during reverse travel.
with drive-through racking.
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Shuttle compact warehouse systems.
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Under Pallet Carrier (UPC) operation Advantage
High throughput levels with frequent Q Excellent surface area and cube
largely the same items). Pallets are de- Q Two carrier types for different
can therefore already begin. Retrieval is used in the same racking system
carried out in the same way. Q Ideally suited to Jungheinrich
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We could not do
without one cm2. The
system was tailor-made
for our requirements.
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Shelving for storage and order picking.
12 m high. provides the best preconditions for this. Q Flexible and expandable
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Drive-through racking for small parts.
pact form of storage ensures very short Q Separate depositing and retrieval
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Automatic small parts storage (mini load).
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Cantilever racking plus
regular racking inspection.
That is the right package.
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Cantilever racking.
of cantilever arm racking. This racking large quantities per article at medium expandable
for the storage of long goods such as throughput are stored on cantilever Q Flexible adjustment to changes
poles, pipes and boards. Each racking arms. in the range of goods
upright is equipped with several canti-
lever arms (supports) for carrying the Operation
load. The distance between uprights The racking is serviced by fork lift trucks
depends on the weight of the goods to such as Jungheinrich multiway reach
be stored. trucks. They work without turning in
the aisle and therefore only require very
narrow aisle widths.
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Mezzanine platforms.
Characteristics Operation
The mezzanine platform is a self-sup- Mezzanine platforms can be designed
porting walk-on steel construction. It is so that not only hand pallet trucks but
erected in an existing building. also electric fork lift trucks can work on
them. Fork lift trucks or conveyors take
Application care of the material flow from ground
Mezzanine platforms create additional level to the platform. Personnel access
storage areas on the platform itself and is provided by stairs.
at the same time room underneath
e.g. for production. Compared with Advantages
integral mezzanine floors, racking plat- Q Extension of storage area
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Multi-tier shelving.
ational capacity and available picking upper levels into the order picking zone. Q Short order picking routes
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Racking accessories.
From upright protectors for the pro- Jungheinrich warehouse signs: number-
tection of racking to numbering the ing is the first step for getting a ware-
entire racking installation, Jungheinrich house under control. Organisational
provides you with everything you re- numbering from Jungheinrich is also
quire for optimum interface of truck the basis for manual and IT-supported
and racking: signage for racking rows, management systems.
racking aisles and racking positions,
warning signs, information signs, direc-
tional and prohibiting signs, load guards,
mesh and chipboard bases. Accessories
we are unable to offer will have to be
invented first!
Chipboard base
Back stops
Steel panel
Upright protectors
Depth support
Mesh decking
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Rack inspection.
For safety reasons the owner of the In-house trained rack inspectors ficially documented with a test plate
warehouse is obliged to inspect or have Jungheinrich offers rack inspections car- that can be attached to each rack. This
inspected all warehouse equipment ried out by in-house trained inspectors. ensures efficiency and transparency for
including powered and static racks Jungheinrich personnel with many years each inspection. And even after the in-
systematically and at regular intervals. experience in racking attain the title of spection, Jungheinrich is there for you: If
EN 15635, valid throughout Europe, Industry approved rack inspector af- you discover any damage or deficiencies,
lays down the procedure and scope of ter days of practical training in approved the Jungheinrich rack team can of course
these checks: institutes and passing an exam. rectify the situation. Ensuring your rack
system meets all your requirements.
Regular checks and inspections Inspections are carried out during nor-
in accordance with EN 15635: mal warehouse operation. In this case The advantages of inspection
Q Visual inspections (e.g. weekly). the Jungheinrich rack inspector carries Q Early identification of damage and
This can be performed by the out a visual inspection. The checks in- its causes
employers safety officer. clude: Q Prevent serious accidents
Q Detailed inspections (at least annu- Q Visually identifiable defects Q Prevent consequential damage
ally). These must be performed by (e.g. bent or damaged racks) Q Reduce repair costs
an expert. Expert means that the Q Compliance with manufacturers Q Greater safety for man,
Next
inspe
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K Ltd
Head .
Office
Sherb :
ourne
Sherb House
ourne
Tilbro Drive
ok
Milto
n Keyn
Telep es M
hone K7 8H
www 0190 X
.jung 8 363
heinri 100
ch.co
.uk
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For every warehouse a suitable rack.
For every rack a suitable truck.
Electric pedestrian
fork lift truck,
EME 114 Electric pedestrian stacker,
travel distance: short EMC 110 Electric 3-wheel
capacity: 1400 kg max. lift height: 2000 mm counterbalance truck
capacity: 1000 kg with front wheel drive,
EFG 213220
max. lift height: 6500 mm
Electric pedestrian max. capacity: 2000 kg
fork lift truck,
EJE 116120
travel distance: short Electric pedestrian stacker,
max. capacity: 2000 kg EJC 110112
max. lift height: 3600 mm Electric 4-wheel
max. capacity: 1200 kg counterbalance truck,
EFG 316320
Electric pedestrian max. lift height: 6500 mm
fork lift truck, max. capacity: 2000 kg
EJE C20
travel distance: short
capacity: 2000 kg
Electric pedestrian stacker,
EJC 212220
max. lift height: 5350 mm
max. capacity: 2000 kg
Electric 4-wheel 3-phase AC
Electric pedestrian
counterbalance truck,
fork lift truck,
EFG 425430
EJE 220235
EFG 535550
travel distance: short
max. lift height: 7175 mm
max. capacity: 3500 kg
Electric pedestrian stacker max. capacity: 5000 kg
with operator stand-on
platform,
Electric pedestrian ERC 212216
fork lift truck with operator max. lift height: 5350 mm
stand-on platform, max. capacity: 1600 kg Diesel / LPG stacker
ERE 120
DFG/TFG 316s435s
travel distance: medium
hydrostatic
capacity: 2000 kg
max. lift height: 7000 mm
max. capacity: 3500 kg
Electric sideways seat stacker,
Electric pedestrian ESC 214316
fork lift truck with operator max. lift height: 5350 mm
stand-on platform, max. capacity: 1600 kg
ERE 225
travel distance: medium
capacity: 2500 kg Diesel / LPG stacker
DFG/TFG 316550
hydrodynamic
Electric pedestrian max. lift height: 6775 mm
Electric stand-on / lift truck / stacker for max. capacity: 5000 kg
seat fork lift truck, double deck loading,
ESE 120 EJD 220
travel distance: medium/long max. lift height: 2560 mm
capacity: 2000 kg capacity: 2000 kg
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Reach trucks Order pickers High rack stackers
Reach truck Range 1, Low level order picker, Order picker / tri-lateral stacker,
ETV 110/112/114/116 ECE 118 EKX 410
max. lift height: 9020 mm max. picking height: max. lift height: 7750 mm
max. capacity: 1600 kg 1st level max. capacity: 1000 kg
capacity: 1800 kg
Tow tractors
Tri-lateral stacker,
Reach truck Range C, EFX 410413
ETV C16/C20 Tow tractor, max. lift height: 7000 mm
max. lift height: 7400 mm EZS 010 max. capacity:
max. capacity: 2000 kg tractive power: 1000 kg 1250 kg
Tow tractor,
EZS 130
tractive power: 3000 kg
Tow tractor,
Range 1 to 3 can also be EZS 570
fitted with cold store cabs. tractive power: 7000 kg
Tow tractor,
EZS 6250
tractive power: 25,000 kg
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2172.GB.05.2012.r.r.s Technical modifications reserved.
Jungheinrich
Plants, Sales and
Services Europe
ISO 9001/ ISO 14001
Jungheinrich trucks
conform to the European
Safety Requirements.
Jungheinrich UK Ltd.
Head Office:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone 01908 363100
Fax 01908 363180
info@jungheinrich.co.uk
www.jungheinrich.co.uk