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Article history: A detailed investigation of rubberized lightweight aggregate concrete was conducted using 38 cylindrical
Received 11 August 2016 and 36 beam specimens. Six mix designs, incorporated in the study, contained rubber replacement ratios
Received in revised form 13 April 2017 from 0% to 100% by volume replacement of a lightweight expanded-shale coarse aggregate. The objective
Accepted 16 April 2017
of this study is to investigate mechanical properties of lightweight tire-derived aggregate concrete,
including compressive strength, modulus of elasticity, splitting-tensile strength, flexural strength, and
flexural toughness. Further, an impact test was conducted using a falling weight to investigate dynamic
Keywords:
properties of specimens subjected to flexure. Results suggest tire-derived aggregates reduces the
Ductility
Toughness
mechanical strength of specimens, but, enhances ductility and toughness of materials. These enhance-
Compression test ments are valuable for dynamic applications of lightweight concrete.
Static modulus of elasticity 2017 Elsevier Ltd. All rights reserved.
Splitting tensile strength
Flexural strength
Lightweight aggregate
Rubberized concrete
Tire-derived aggregate
1. Introduction the spread of disease and an increased risk of fire [1]. More
recently, the EPA published that leather and rubber accounted for
Many researchers cited in this section have been intrigued by 6.18 million tons of waste after the recycling rate of 44.6% had
the concept of adding a flexible material such as rubber to a mate- been accounted for [2].
rial that is typically known for its rigidity, such as concrete. The Countless researches conducted since the early 1990s concern
development of a concrete performing with ductile behavior has rubberized normal weight aggregate concrete. Although few have
been the object of ambition for many researchers. Other motiva- shown an increase in rubber content improves durability, com-
tions stem from the fact that if aggregates often used in rubberized pression strength has been observed to decrease as rubber content
concrete (tire derived aggregates) can be incorporated into the is increased [38]. Other common properties such as the static
concrete matrix, there exists a potential to divert a significant modulus of elasticity [911], splitting tensile strength [4,9,11],
amount of waste materials away from landfills. and static flexural strength [4,12,13] have also been found to
According to the Environmental Protection Agency (EPA), the decrease as rubber content increases. However, while the strength
United States alone generates 289 million scrap tires annually. properties decrease, material toughness has been observed to
Beyond the amount of waste alone, the EPA provides that stock- increase [10,13,14] which research suggests may serve as one of
piled waste tires can pose significant health and safety hazards the most beneficial properties of this material. Due to the fact that
including rodent and mosquito habitation which can facilitate material solidity can be used as a measure of a materials ability to
absorb energy, researchers suggest it may be best suited for
Corresponding author. dynamic loading conditions. Two studies were found using a falling
E-mail address: ftehrani@csufresno.edu (F.M. Tehrani). weight impact [11,15], two studies were found investigating the
http://dx.doi.org/10.1016/j.conbuildmat.2017.04.155
0950-0618/ 2017 Elsevier Ltd. All rights reserved.
N.M. Miller, F.M. Tehrani / Construction and Building Materials 147 (2017) 264271 265
Nomenclature
free vibration using an impulse hammer [8,16], and a single study aggregate. The coarse aggregate used in the procedure consisted
was found investigating the behavior of a full scale traffic barrier of expanded shale produced by Utelite Corporation, which is clas-
subject to a non-severe collision impact [6]. sified to be their structural medium grade. These materials have
Few researches analyzing the properties of rubberized light- unit dry weight of nearly 750 kg/m3 (46.8 pcf) and water content
weight aggregate concrete created using rubber aggregates as of 7.3%. Table 1 provides the gradation report for the expanded
replacement for lightweight mineral aggregates have been found shale as published by the manufacturer. Natural sand as well as
[17,18]. By studying six mechanical properties that are of common type I and type II cement blend were applied. The cement blend
interest for concrete, the investigation that follows was conducted was used due to its availability, with no research suggesting this
to further the understanding of this material that has been would adversely affect the rubberized concrete specimens. Tap
researched by few. water was incorporated in the procedure for all concrete speci-
mens. The TDA, provided by West Coast Rubber Recycling located
2. Research significance in Hollister, California, was produced using mechanical shredding
and of comparable size to the mineral aggregate. The source of
Presence of lightweight aggregate has the potential to alter the these materials is a combination of car and truck tires. The steel
mechanical properties of rubberized concrete. The substitution of fibers were removed from the rubber during the manufacturing
natural normal-weight aggregates with lightweight aggregates, process; however, textile fibers remained mixed within the rubber
such as expanded shale, has the potential to expand applications particles (see Fig. 1). The unit weight of TDA was nearly 560 kg/m3
of rubberized concrete. This study is directed towards the advance- (35.2 pcf). Table 1 provides the sieve analysis for the material. No
ment of existing literature on mechanical properties of rubberized additional mixtures were used in the designs, and no pre-
lightweight-aggregate concrete including: compressive, splitting- treatment of the rubber was conducted prior to incorporating it
tensile, flexural strength, flexural toughness and impact resistance. into the mix. Throughout the investigation, all mix design quanti-
ties were held constant with the exception of the lightweight
coarse aggregate and the tire derived aggregates. Fig. 2 shows all
3. Experimental procedure
six mix designs used. These values have been adjusted for water
absorption of materials, when applicable.
Cylinder and beam specimens were cast containing various
amount of crumb rubber, tire-derived aggregate (TDA), by volume
replacement of the coarse lightweight aggregate (LWA). The con- 3.2. Specimens
stituents in the mix included the expanded shale lightweight
coarse aggregate, natural sand fine aggregate, cement, and water. Both cylinder specimens, 0.15 m (6 in.) diameter and 0.30 m
The target strength for the control mix was 21 MPa (3 ksi). The (12 in.) height, and beam specimens 0.15 m (6 in.) square size
TDA was then added by volume replacement of the lightweight and 0.53 m (21 in.) length, were used for testing, in accordance
coarse aggregate. Replacement ratios of 0% to 100% in 20% incre- to ASTM C39 and C78. Plastic, single use concrete cylinder molds,
ments were used in the investigation for both cylinder and beam were used to cast cylindrical specimens. For the beam specimens,
specimens. Cylinders were used in testing compressive strength,
static modulus of elasticity, and splitting-tensile strength. Beam Table 1
specimens were used to examine flexural strength, toughness, Gradation report for lightweight expanded shale aggregate (LWA) and rubber
and response to an impact flexure test. particles (TDA).
the age of the concrete was more than the standard 28-day, the rel-
ative comparison between results of various mix designs was not
expected to be impacted substantially. The test was carried out
using a 500 kN (120 kip) Tinius Olsen manually operated universal
testing machine. Cylinders were placed between a rigid bottom
bearing block and a spherically mounted top bearing block, in
accordance with ASTM standard C39 (see Fig. 4). The compression
load was applied at a rate slower than the ASTM C39 rate, 0.24 MPa
(35 psi) per second. This was conducted to allow adequate report-
ing of the strain gages, which record a single data point every sec-
ond. The load-deformation relationship was recorded directly by
the universal testing machine and exported for the calculations
of compression strength and static modulus of elasticity.
Fig. 2. Six mix designs used for current investigation. The static modulus of elasticity was determined using ASTM
C469 and is defined by the slope of the linear elastic portion of
a combination of plastic beam molds and wooden beam molds the stress-strain relationship. The stress-strain relationship was
were used (see Fig. 3). calculated using the load-deflection data recorded during each test.
A total of 36 beams and 38 cylinders were cast, which corre- In accordance with ASTM C469, the peak stress and strain for the
sponds to three beams and three cylinders for each mix design calculation was taken at 40% of the first peak prior to the start of
for each test and two extra control cylinders. All specimens were cracking. The lower bound for the stress-strain relationship was
cast on the same day and all molds were stripped 24 h after cast- taken as the first point when the stress-strain relationship became
ing. After removal from the mold, the specimens were placed in recognizable linear. This did not occur at the start of the test due to
the moist curing room with observed temperature of 23 C the testing equipment, but did occur shortly after the start of each
(73 F) and humidity of 95%. They remained there, undisturbed, test. For both the compression strength and static modulus of elas-
for the remainder of the curing process. Specimens were removed ticity, the results were gathered and averaged for each rubber
from the curing room for test preparation 32 days after casting (see replacement ratio.
Fig. 3). The splitting-tension strength was also tested 35 days after the
Strain gages were attached to both cylinders used for compres- specimens were cast, in accordance with ASTM C496. The test was
sion testing and beams used for static flexure testing. Four strain conducted using the same universal testing machine as the com-
gages were used for each specimen. For cylindrical specimens, pression test, and the load was applied at a rate of 48.9 kN
the strain gages were attached at mid-height and at 90 degree (11 kip) per second. This is the lower end of the acceptable load
intervals around the cylinder. For beam specimens, the strain gages rates per the ASTM standard. The test called for a 25.4 mm (1 in.)
were attached at mid-span. Two were attached 0.013 m (0.5 in.) strip of plywood to be used as a bearing strip at the bottom and
from the extreme compression edge, and two were attached top of each specimen, and the strips are to be replaced with each
0.013 m (0.5 in.) from the extreme tension edge. test. Due to the availability of materials, a 2.54 mm (1 in.) wide
steel was used in lieu of the plywood strips. After observing the
3.3. Items of investigation failure modes for each specimen, it was determined that the
Fig. 3. Specimens after removal from curing room. Fig. 4. Compression test set up.
N.M. Miller, F.M. Tehrani / Construction and Building Materials 147 (2017) 264271 267
4. Analytical procedure
A3:0FC
I5 1
AFC
A5:5FC
I10 2
AFC
A10:5FC
I20 3
AFC
R5;10 20I10 I5 4
Fig. 9. Greater transverse deflection observed in rubberized concrete specimens with 100% rubber content (left) in comparison with conventional concrete (right).
Fig. 10. Relationship of modulus of elasticity to rubber content (1 MPa = 145 psi).
Fig. 12. Relationship of Splitting-tensile strength to rubber content
(1 MPa = 145 psi). 0% 20% 40% 60% 80% 100% Rubber contents.
The results are provided in Table 3, and the results for toughness
index I5 are provided in Fig. 15.
The impact flexure test was conducted using the same third-
point loading as the static flexure test, and the load was applied
using 1110 N (250 lbf). The acceleration-time history was collected
using an accelerometer which allowed the force-time relationship
and net impulse for each drop to be calculated. The maximum net-
impulse prior to failure was isolated for each specimen of the rub-
ber replacement values. The drop at failure was neglected due to
the fact that the way the weight came to rest, skewed the
acceleration-time history which in turn skewed the net impulse
Fig. 11. Comparison of splitting-tensile load-deformation curves for low and high
results. The maximum impulse calculated for each specimen was
rubber content samples.
then grouped by rubber content and averaged. The results are pro-
vided in Table 4, which shows no noticeable trend between rubber
flexural toughness as rubber content increases. Only the first index content and the maximum net impulse calculated. This is likely
could be calculated for all of the rubber replacement values. The due to the limitations of the test itself.
second and third toughness indices could only be calculated for a One limitation of the impact test was the lack of stability in the
total of three specimens of 80% and 100% rubber. Out of all of the test system itself. For the weight drop apparatus, the impacting
specimens tested, only one specimen with 100% rubber replace- plate is guided by three slender steel tubes using linear bearings.
ment had a post-peak behavior that allowed for the calculation The lack of rigidity of the frame allowed for a significant amount
of all three toughness indices and both residual strength factors. of sway during testing. Without measuring the strain of the frame
270 N.M. Miller, F.M. Tehrani / Construction and Building Materials 147 (2017) 264271
Table 4
Impact flexure test results.
itself, it is difficult to measure how the sway is affecting the impact From the results of this experimental study on the mechanical
test. Another shortcoming of the testing machine itself was the properties of rubberized lightweight aggregate concrete, the fol-
1110 N (250 lbf) weight itself. With drop heights of less than lowing conclusions can be drawn:
N.M. Miller, F.M. Tehrani / Construction and Building Materials 147 (2017) 264271 271
The static mechanical properties decrease as rubber content [5] L. Zheng, X.S. Huo, Y. Yuan, Strength, modulus of elasticity, and brittleness
index of rubberized concrete, J. Mater. Civil Eng. 20 (11) (2008) 692699.
increases, with an inflection point for static properties between
[6] A.O. Atahan, U.K. Sevim, Testing and comparison of concrete barriers
40% and 80% rubber content. containing shredded waste tire chips, J. Mater. Lett. 62 (2008) 37543757.
The flexural toughness increases at rubber replacement values [7] A.O. Atahan, A.O. Yucel, Crumb rubber in concrete: static and dynamic
of 80% and 100%, showing negligible change at values below 80%. evaluation, J. Constr. Build. Mater. 36 (2012) 617622.
[8] J. Xue, M. Shinozuka, Rubberized concrete: a green structural material with
Results suggest the material to be suitable for applications enhanced energy-dissipation capability, J. Constr. Build. Mater. 42 (2013) 196
where energy absorption is a primary concern at high rubber 204.
replacement values. [9] G. Li, G. Garrick, J. Eggers, C. Abadie, M.A. Stubblefield, S. Pang, Waste tire fiber
modified concrete, J. Compos. Part B: Eng. 35 (2004) 305312.
[10] A.R. Khaloo, M. Dehestani, P. Rahmatabadi, Mechanical properties of concrete
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Acknowledgments 24722482.
[11] M.M. Al-Tayeb, B.H.A. Bakar, H.M. Akil, H. Ismail, Performance of rubberized
and hybrid rubberized concrete structures under static and impact load
The authors wish to express their sincerest gratitude to the conditions, J. Exp. Mech. 53 (2012) 377384.
Fresno State Foundation for the financial support of this research, [12] Z.K. Khatib, F.M. Bayomy, Rubberized Portland cement concrete, J. Mater. Civil
Eng. 11 (3) (1999) 206213.
to Utelite Company for donating lightweight aggregates, and to [13] M.A. Aiello, F. Leuzzi, Waste tyre rubberized concrete: properties at fresh and
West Coast Rubber Recycling for providing discounted materials. hardened state, J. Waste Manage. 30 (2010) 16961704.
[14] H.A. Toutanji, The use of rubber tire particles in concrete to replace mineral
aggregate, J. Cement Compos. 18 (1996) 135139.
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