Professional Documents
Culture Documents
TEST PLAN
Index
1 EarthWorks
2 Piling Works
3 Soil Improvements
4 Temporary Works
5 Road Works
6 Concrete Works/Trail Mix
7 Grouting Works
8 Reinforcement
9 Structural Steel
10 Waterproofing,Waterproofing Conc & Railings
11 Bearing and Movement Joints
12 Drainage,Sewer,Sanitary& Plumbing
ER288 Widening of CTE from PIE to Braddell Interchange
Tests to be carried out
Extract from MW
Chapter No. Title Type of Tests Pg.1/5
1 General NA
2 Site Demolition NA
3 Survey,Setting out NA
4 Earthwork Field Density Test/Plate Bearing Test MW/4/11
5 Piling Bentonite Slurry: MW/5/11
a.Density Test
b.Viscosity Test
c.Shear Strenght
d.pH Indicator
Integrity Tests
a.Proof Coring
b.Sonic Logging
c.Vibration Test
d.Modified Shock Test
e.Simple Shock Test As required by QP(S)
a.Vibration Test
b.Modified Shock Test
c.Low strain Impact Test
6 Diaphram Wall NA
7 Soil Improvements Premeability Test for Sand MW/7/3
Jet Grouting MW/7/6
a. Strenght Test
b.StiffnessTest
c.SPT Test
Prestress Strands
a.Proof Load Test
b.Breaking Load
c.Percentage Elongation
d.Percentage Relaxation
e.Ductility
Prestress Strands
a.Proof Load Test
b.Breaking Load
c.Percentage Elongation
d.Percentage Relaxation
e.Ductility
page no in MW Pg.1/1
Spec-562 Pages in
total
78 MW/4/11 4.12.1 Field Density Field density shall be determined by in-situ tests in accordance with
Pg.78 Test BS 1377. Each layer of fill shall be tested and accepted by the Engineer
prior to the placing of the next layer. At least 3 in-situ field density tests
shall be carried out for every 300m2 or less of surface area of each
compacted layer. In-situ field density tests shall be carried out by Sand
Replacement Method or Water Displacement Method in accordance with
BS 1377.
85 MW/4/18 4.14 Plate bearing Plate bearing tests using 300mm diameter plates shall be performed at a rate of
Pg.85 test 1 test per 50m2 giving the following minimum values of modulus of deformation:
(a)at formation level:60MN/m2 (b) at 500mm below formation level:45MN/m2
The following requirement shall obtained for the two layers of 500mm each below
formation level, expressed as a proportion of the maximum dry density as defined
by standard proctor test.(a)Top layer:95% (b)Next layer:90%
02-piling plan
Pg No. Clause Title Description Instrumentation Remark/Test
116 MW/5/30 5.7.7.4 Pile Load Testing- a) Where kentledge is used for loading vertical piles in compression, the distance from a) Where a pile to be tested has an enlarged
Pg.116 Reaction Systems- the edge of the test pile to the nearest part of the crib supporting the kentledge stack in base, the same criterion shall apply with regard
Spacing contact with the ground shall not be less than 1.5 m. to the pile shafts, with the additional requirement
b) The centre to centre spacing of vertical reaction piles, from a test pile that the surface of reaction pile shall not be
shall not be less than 3 times the diameter of the test pile/the reaction piles or 2m, closer to the base of the test pile by more than
whichever is the greatest.Where ground anchors are used to provide a test reaction for one half of the enlarged base diameter.
loading in compression, no part of the section of the anchor transferring load to the
ground shall be closer to the test pile than 3 times the diameter of the test pile.
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115 MW/5/29 5.7.6 Pile Load Testing- a) Three test cubes shall be made from the concrete used in each of the a) The pile test shall not be started until the sample cubes a) If a concrete cap is cast separately from a
Pg.115 Concrete Test preliminary test piles and working piles as directed by the Engineer. have acquired strength such that the applied direct stress preliminary pile or a working pile, a further three
Cubes is less than 0.5 times the cube strength. This requirement cubes shall be made from this concrete. b) The
shall apply to both pile and pile cap. cubes shall be made and tested in accordance
with BS 1881.
116 MW/5/30 5.7.7.1 Pile Load Testing- a) Compression tests shall be carried out using kentledge, tension piles or specially a) Kentledge shall not be
Pg.116 Reaction Systems- constructed anchorage. Kentledge shall not be used for tests on raking piles. carried directly on the pile head, except when
Compression Tests b) Where kentledge is to be used, it shall be directed by the Engineer.
supported on cribwork disposed around the pile head so that its centre of gravity is on
the axis of the pile. c)
The bearing pressure under supporting cribs shall be such as to ensure stability of the
kentledge stack, and if necessary, the Contractor shall provide a pile support system to
the kentledge.
116 MW/5/30 5.7.7.2 Pile Load Testing- a) Tension tests shall be carried out using compression piles or rafts b) In all cases, the
Pg.116 Reaction Systems- constructed on the ground. The inclined reaction piles, anchors, or rafts resultant force of the reaction system shall be
Tension Tests may be used subject to the acceptance of the Engineer. co-axial with the test pile.
116 MW/5/30 5.7.7.4 Pile Load Testing- a) Where kentledge is used for loading vertical piles in compression, the distance from a) Where a pile to be tested has an enlarged
Pg.116 Reaction Systems- the edge of the test pile to the nearest part of the crib supporting the kentledge stack in base, the same criterion shall apply with regard
Spacing contact with the ground shall not be less than 1.5 m. to the pile shafts, with the additional requirement
b) The centre to centre spacing of vertical reaction piles, from a test pile that the surface of reaction pile shall not be
shall not be less than 3 times the diameter of the test pile/the reaction piles or 2m, closer to the base of the test pile by more than
whichever is the greatest.Where ground anchors are used to provide a test reaction for one half of the enlarged base diameter.
loading in compression, no part of the section of the anchor transferring load to the
ground shall be closer to the test pile than 3 times the diameter of the test pile.
119 MW/5/33 5.7.14.1 Pile Load Testing-Test a) The maximum load which shall be applied in an ultimate load test is at least two and a a) For any period when the load is constant, time and a) Testing shall continue until the maximum test
Pg.119 Procedures- Ultimate half times the working load. b) Following each application of settlement shall be recorded immediately on reaching the load has been reached or when the settlement
Load Test by load, the load shall be held for not less than the period shown in Table 5.5 or until the load and at approximately 15 min intervals for 1 hr, at 30 exceeds 10% of the pile diameter
Maintained Load rate of settlement is less than 0.25 mm/hr and slowing down. min intervals between 1 hr and 4 hr and at 1 hr intervals
c) The rate of settlement shall be calculated from the slope of the curve obtained between 4 hr and 12 hr after the application of the
by plotting values of settlement versus time and drawing a smooth curve through the increment of the load.
points. d) Each stage of unloading shall proceed after
the expiry of the period shown in Table 5.5.
MW/5/33 5.7.14.2 Pile Load Testing-Test a) The maximum load which shall be applied in a working load test on a working pile is a) For any period when the load is constant, time and
Pg.119 Procedures- Working one and a half times the working load. Following each application of an increment of settlement shall be recorded immediately on reaching the
Load Test by load, the load shall be held for not less than the period shown in Table 5.6 or until the load and at approximately 15 min intervals for 1 hr, at 30
Maintained Load rate of settlement is less than 0.25mm/hr and slowing down. min intervals between 1 hr and 4 hr and at 1 hr intervals
b) The rate of settlement shall be calculated from the slope of the curve between 4 hr and 12 hr after the application of the
obtained by plotting values of settlement versus time and drawing a smooth curve increment of the load.
through the points. Each stage of unloading shall proceed after the expiry of the period
shown in Table 5.6.
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7.3.2 Jet Grouting (a)A minimum of 3 samples shall be taken from top and middle and bottom of (a)Strength and Stiffness
MW/7/6 each core for strength and stiffness testing. Test
(b)A minimum of 3 SPT tests at the overlapping areas of the piles shall be (b)SPT test
carried out at each borehole. The strength and stiffness test results shall
be used to correlate with SPT values.
7.6.2 Dynamic (a) two numbers each of in-situ density tests, SPT, CPT, and PMT at in-situ density tests,
MW/7/16 Compaction every 200m interval. standard penetration tests
(b) four samples from two cores at every 200m interval from different (SPT),
depths for density tests. The size of core shall be not less than 50 cone peneration tests(CPT),
mm in diameter. pressuremeter tests(PMT)
(c) settlement monitoring of at every 25m interval.
04-temporary works
Anti Skid Coating For temporary deck panels used on all other roads, the exposed surface
171 MW/8/3 8.5 Resistance Test of the panels shall be of a chequer patterned surface (with protrusion Test to be Done
Pg.171 height in excess of 2mm) and coated with anti-skid coating. The anti-skid Skid Resistance Test
coating shall provide a skid resistance value in excess of 45 as defined in
Road Note No. 27 of the United Kingdom, Road Research Laboratory.
All physical testing shall be carried out using the Portable Skid Resistance
Tester and according to the operating procedure defined in Road Note No.
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05-road works
MW/10/4 10.3.2.2 COMPACTION The in-situ field density of the compacted layer (a)In situ field density test
expressed as a percentage of the maximum dry density shall not be
less than 95%.
The in-situ field density shall be determined in
accordance with BS 1377 using the sand replacement method (large
pouring cylinder).
The maximum dry density determined in (b) maximum dry density
accordance with BS 1377 using the 4.5 kg rammer method (soils with test
some coarse gravel-size particles). At least 3 in-situ field test shall be
made for every 500 m2 or less of surface area of each compacted layer.
MW/10/12 10.3.3.1( Bitumen (a)Penetrating at 25'C 100g, 5s Requirement for Bitumen
c)
(b)Flash Point, Cleveland Open Cup test
( c )Ductility at 25'C, 5 cm per min
(d)Solubility in trichloroethylene
(e)Softening Point, Ring and Ball
(f)Specific Gravity at 25'C
(g)Thin-film oven test, 3.2mm, 163'C, 5 hrs
MW/10/51 10.6.6.7 Galvanising The total weight of zinc coating on both sides of beam shall not be less Triple spot test and single
than 1220 g/m of the sheet when tested in accordance with AASHTO spot test
T65 or ASTM A653 Triple Spot Test. No test specimen shall have a
coating weight of less than 1100 g/m for any Single Spot Test.
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473 ER 288 Ps.13.38. Appratus for use at (a)One set of slump test apparatus shall be provided for each concrete mixer.For 1 Set - 12 moulds, <G40 for one sample per
CW2 Pg 1 prior to Concrete reinforced concrete members of below Grade 40;one sample per 20 m3 or 20 batches 20m3
473 of whichever is the lesser volume). (b)One set of twelve moulds shall be for each concrete
1222 mixer; (c)A thermometer complying with the
requirements of BS 1704.
ER 288 Colour Consistency The consistency of the concrete colour (light grey) is deemed to be of great importance Cement, fines and other aggregates to achieve
CW2 Pg on the project. light grey concrete colour.
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1222
07-grouting works
313 Pg.313
MW/11/43 11.22.2.2 Fluidity Test Fluidity shall be tested by measuring the time for 1 litre of grout to flow Tests to be Done
MW/11/44 from a funnel or flow cone. A flow cone with a 10mm outlet pipe with a
water outflow time of 5s shall be used. Water-cement grouts shall have a.Fludity Test
outflow times of 12s to 25s through this cone. The method shall be used b.Bleeding Test
to define the fluidity of a grout and to measure the consistency of fresh c.Compressive Test
grout on site and grout emerging at exits from the ducts.
314 MW/11/44 11.22.2.3 Choesion Test Tests for bleeding or grout settlement shall be made at 20C on 100mm
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MW/11/44 11.22.2.4 Compressive The strength of 100 mm cubes of grout, made, cured and tested in
314 Pg.314 Test accordance with SS78 shall not be less than 17 N/mm2 at 7 days and 30
N/mm2 at 28 days or the concrete strength of the parent structure
whichever is greater.
08-reinforcement-
298 MW/11/28 11.18.1 Hot Rolled Bars Hot rolled mild steel bars and hot rolled high yield
11.18.1 Cold Worked Cold worked steel bars shall comply with the Tests to be Done
Bars requirements of BS 4449.
a. Tensile Test
11.18.1 Hard Drawn Hard drawn mild steel wire shall comply with the b.Bend & Rebend
Steel Wire requirements of BS 4482. Test
c.Elongation Test
11.18.1 Steel Fabric Steel fabric reinforcement shall comply with the
requirements of SS 32 and shall be delivered to
the site in flat mats
11.18.1 Cut and Bent All bars shall be cut and/or bent in accordance
BS 4466
11.18.1 Cover & Fixing Reinforcement shall be secured against displacement outside the specified
limits. Unless otherwise specified, tolerances of covers and fixings of
reinforcement shall be in accordance to SS CP65 Part 1
11.18.2 Mechanical The Manufacturer of the couplers shall operate at least an ISO 9002
Couplers approved quality assurance program, or equivalent, for the
manufacture of couplers. The Supplier/Installer shall operate at least
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Reniforce page:2/4
ment Test
Plan
299 Pg. Clause Title Description Remarks/Tests
MW/11/29 11.18.2 Mechanical All couplers shall be clearly stamped with the batch or heat number.
Pg.299 Couplers This number shall be traceable to the original cast. The relevant
material mill certificates for couplers are to be submitted with each
delivery. The certificates shall show the salient material properties of
the couplers
For threaded systems every prepared bar end shall undergo a load
test prior to leaving the suppliers workshop. Minimum test loading
shall be to 75% of the characteristic strength and maximum test
loading shall be to 100% of characteristic strength. A positive
indication shall be stamped on the rebar to indicate that this operation
has been carried out
The Contractor shall retain inspection records and shall submit copies
to the Engineer within 7 days of the installation of the couplers.
Couplers that do not meet the acceptance standards shall be
completely removed and the bars re-connected as required.
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Pg.301 Couplers When a test is made in accordance with the methodology in a. Permanent
SS2 of a representative gauge length assembly (comprising Elongation Test
reinforcement of the size, grade and profile to be used and a b.Static Tensile Test
coupler of the precise type to be used), the permanent
elongation after loading to 60% of the characteristic strength
and returning the load to zero should not exceed 0.1 mm.
301 MW/11/31 11.18.2 Coupler Test
301 MW/11/32 11.18.2 Tests to perform Stress Strain (or Load Displacement) curves
09-structural steel-welding
323 MW/12/5 12.5.2 Testing of Facilities, equipment and qualified personnel shall be provided to carry out
Pg.323 Welds any non-destructive testing and/or visual inspection of welds. The type of Test to be Done
non-destructive testing shall include but not limited to the following: a.Magnetic particle flaw
- magnetic particle flaw detection test (to BS EN 1290) detection test
- penetrant flaw detection test (to BS EN 571-1) b.Penetrant flaw
- ultrasonic examination (to BS EN 1714) detection test
- radiographic examination (to BS EN 1435) c.ultrasonic examination Pg.1/4
d.Radiographic Remarks
Unless stated in the Particular Specification or specified in the Drawings, the examination
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10-water proofing
345 MW/14/4 14.2.1 Waterproof Concrete to Concrete waterproofing admixture shall be either of the hydrophobic and
Pg.345 Base Slab for pore-blocking or crystalline growth types. The admixture shall have a
Underground
Structures proven track record of successful application in similar conditions
Waterproof Concrete The trial mix concrete shall further have a Tests to be Done
Admix
Hydrophobic and pore corrected 30-minute water absorption of not greater than 1.0%, (one a. Coefficient of Water
blocking type percent) as measured by BS 1881: Part 122: 1983 except that the age at Permeability
test shall be 7 days. The absorption test is to be conducted on cores taken b. Penetration Test
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The trial mix concrete shall further have an average water permeability
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MW/15/9 15.2.13.2 Routing Test Routine tests for each bearing shall include:
15.2.13.5 1.Vertical Load Test
1 bearing in 5 selected at random shall be tested in accordance with BS Test to be done
6177 to 150% of the rated SLS vertical load and held for six hours under
zero shear deflection conditions. The load shall then be released and the a.Vertical Load test
bearing checked for damage and undue creep as per Clause 9.3 of BS b.Buckling Stability
Test.
MW/15/10 15.2.13.7 Routing Test 2.Buckling Stability Test c.Shear stiffness test
1 bearing in 5 selected at random shall be tested for stability in d.Test for Static
accordance with the requirements of clause 9.4 of BS 6177. The stability compression stiffness
test shall be carried out at 200% of the rated load.
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540 MW/21/8 21.7.4 All water tanks shall be filled up for testing of water Water tightness test of water tanks
Pg.508 tightness after erection and shall show no signs of
leakage over a continuous test period of 96 hours.
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