You are on page 1of 10

Carbon 42 (2004) 785794

www.elsevier.com/locate/carbon

Evolution of chemistry and morphology during the carbonization


and combustion of rice husk
Tzong-Horng Liou *

Department of Chemical Engineering, Hsiuping Institute of Technology, 11 Gungye Road, Dali City, Taichung 412, Taiwan, ROC
Received 21 June 2003; accepted 14 January 2004

Abstract
Both ne carbon/silica and pure silica powders can be obtained by carbonization and combustion of rice husk under non-iso-
thermal conditions, and the products can be used for preparation of high-quality ceramic materials. Studies on the morphology,
chemical and physical characteristics of products were carried out by N2 -adsorptionmeter, SEM, XRD, FTIR, ICP-MS and EA.
Results indicate that decreasing the heating rate increased the specic surface area, pore volume and pore diameter. At a heating rate
of 5 C/min, the specic surface areas of both the carbon/silica and pure silica powders were 261 and 235 m2 /g, and the average pore
diameters were 2.2 and 5.4 nm, respectively. The products obtained from various heating rates were all amorphous. Thermo-
gravimetric analysis was employed to study the reaction characteristics during carbonization or combustion, indicating that
decomposition process of rice husk could be divided into three temperature zones. This results of the study can also provide the
important information on the recovery of biomass material from rice husk.
2004 Elsevier Ltd. All rights reserved.

Keywords: A. Carbon precursor; B. Carbonization, Combustion; C. Thermal analysis; D. Microstructure

1. Introduction addition, by burning the rice husk in air, a ultrane


silica powder of high purity can also be prepared. These
Fine and porous carbon/silica (C/SiO2 ) powder has can be used as good raw materials for the production of
attracted much attention as a starting material for ne ceramic powders [1217]. Apart from these appli-
preparation of high-quality ceramic powders, such as cations, rice husk can be used as a renewable source of
silicon nitride (Si3 N4 ) and silicon carbide (SiC) [14], thermal energy [1820]. This process has the benet not
which are good for application in high temperature only of producing valuable ceramic materials but also
material engineering, especially for turbine engines. In for recovering energy and reducing pollution problems.
addition, small scale of pure silica (SiO2 ) powder can be The major constituents in rice husk are cellulose,
widely used in electronics, ceramic and polymer indus- hemicellulose, lignin and silica (20 wt.%). However,
tries, such as thixotropic agents, thermal insulators, the reported compositions of rice husk dier widely, as
composite llers, etc. [57]. Generally, these two pow- aected by the type of paddy and climate [21]. There
ders can be prepared by the solgel method [811]. have been several reports on the carbonization (or
However, this preparation method has high raw mate- pyrolysis) of rice husk [2224] or its combustion [2527].
rials costs. In contrast, rice husk, a form of agricultural The selected parameters include the various rice husk
biomass, is a potential source of energy and value-added sources, grain sizes, acid-leaching process, caking or
byproducts. Its major constituents are organic materials burning temperature and time, etc. Conventional prac-
and silica. After carbonization of the rice husk in a tice on the carbonization of rice husk is performed in a
nitrogen atmosphere, uniformly mixed carbon/silica ow stream of nitrogen at a temperature ranging be-
powder with very high surface area can be obtained. In tween 300 and 900 C. However, the combustion of rice
husk is performed in either air or O2 at a temperature
ranging between 300 and 700 C. Real et al. [28] found
*
Tel.: +886-4-24961198; fax: +886-4-24961187. that leaching of rice husks with an acid solution before
E-mail address: liouth@mail.hit.edu.tw (T.-H. Liou). their combustion would yield silica powder of high
0008-6223/$ - see front matter 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.carbon.2004.01.050
786 T.-H. Liou / Carbon 42 (2004) 785794

specic surface area. However, if the acid-leaching was temperature ranged between ambient temperature and
performed after combustion, the specic surface area of 900 C, using heating rates of 5, 10, 15, 20 C/min. For
silica would be poor. Sharma and Rao [19] studied the the combustion process, pure silica powder was obtained
carbonization of rice husk in both grain and powder, by burning the rice husk in air. The acid-leached husk
carried out under isothermal and non-isothermal con- was placed in the quartz reactor at room temperature.
ditions. They found that carbonization proceeded in two The temperature was increased to 700 C with heating
distinct temperature zones with a transition at 350 C. rates of 520 C/min. All gases were purchased from
Conradt et al. [16] reported that nanostructured silica San-Fu Chem. Co., and had a high purity of 99.999%.
could be obtained by chemical pre-treatment of rice
husk with enzyme. Hanna et al. [20] found that addition 2.2. Analysis of physical and chemical properties
of iron to the rice husk could increase the volatile matter
evolved during the carbonization process. Moreover, the The samples were characterized by Brunuer, Emmett
iron could also act as an inhibitor for the crystallization and Teller (BET) surface area, pore volume and pore
of silica and carbon, leading to an increase in the rate diameter. The measurement of pore characteristics was
of silicon carbide formation at higher temperatures. carried out at 77 K using the adsorption of nitrogen
The operating variables of carbonization or com- gas (Micrometric, model ASAP 2010).
bustion of rice husk have been investigated in previous The crystalline structures of reactant and product
studies. However, the thermal characteristics of decom- were examined by X-ray diractometer (Siemens, model
posed rice husk including pore structure analysis under D-500) using Cu-Ka ray and a scan speed of 2.5/min.
non-isothermal condition have not received much atten- Fourier infrared spectrometer (Shimadzu, model FTIR-
tion. In the present investigation, rice husk is treated 8300) was used to further examine the composition of
with an optimum acidic solution, and then heated in samples. Morphological features of reactant and prod-
both nitrogen and air to produce porous materials with uct were obtained with a scanning-electron microscope
high specic surface area. The eect of heating rates (5, (Topcon, model ABT-150S).
10, 15, 20 C/min) on the pore structure and thermal The amounts of metallic impurities in the rice husk
characteristics of products is extensively discussed. The samples were estimated by an inductively coupled plas-
thermal degradation of rice husk in both nitrogen and ma-mass spectrometer (Kontron Plasmakon, model
air was investigated using a technique of thermogravi- S-35). A Heraeus elemental analyzer was used on the
metric analysis (TGA). rice husk samples to determine the amounts of funda-
These results of this study describe a potentially mental organic element and ash.
attractive method to produce valuable silicon nitride,
silicon carbide and silica powders, as well as the man- 2.3. Thermal analysis
ufacture of supported-metal catalyst, zeolite and acti-
vated carbon with high value of specic surface area Results for the thermal characteristics of the rice husk
[2931]. This method also helps to solve the disposal and were obtained using a PerkinElmer TGA 7 thermo-
pollution problems of the rice milling industry. gravimetric analyzer [32]. To ensure that the reaction
was free from interparticle heat and mass transfer
resistances, the initial sample weights were retained
2. Experimental within 6 0.2 mg and the acid-leached husk was ground
to pass through a 325 mesh ASTM standard sieve. The
2.1. Material used and sample preparation weight of the sample was recorded against temperature
as the sample was heated a rate below 20 C/min. The
Rice husk obtained from a rice mill, was thoroughly ow rate of N2 and air was xed at 60 ml/min. The
washed with distilled water to remove dust and dried in remaining amount of rice husk decomposed in N2 or air
an air oven. Hydrochloric acid used as the acid treat- is dened here as W =W0 , the W0 and W represent initial
ment to remove metal impurities was chemically pure and instantaneous mass of sample, respectively. The
quality (Merck & Co.). The water-rinsed rice husk was TG and DTG curves were recorded simultaneously
impregnated with hydrochloric acid solution and boiled along with temperature rise.
at 100 C for 1 h, and then was washed with distilled
water to remove acid, and the pH level rose to about 7.
It was nally dried at 100 C. 3. Results and discussion
For the carbonization process, carbon/silica powder
was prepared by coking the rice husk under nitrogen 3.1. Analysis of metallic impurities and organic elements
atmosphere. A weighed amount of acid-leached husk
was placed in a xed bed reactor, which was made of In our previous study [33], it was shown that the rice
quartz with an inner diameter of 2.5 cm. The reaction husk leached with 3 M HCl had higher purity. In this
T.-H. Liou / Carbon 42 (2004) 785794 787

Table 1
Amount of metallic ingredients as oxides (ppm) in rice husk for both before and after thermal decomposition of samples
Water Acid C/SiO2 (C/min)c SiO2 (C/min)d
rinseda leachedb 5 10 15 20 5 10 15 20
Mg 4680 110 378 496 508 797 84 222 86 65
Ca 15,460 5600 2050 2260 2280 2305 1810 1480 2000 1630
Fe 750 210 <10 <10 116 137 <10 <10 45 84
Na 3550 40 48 174 500 593 <10 <10 <10 345
K 8970 40 310 322 348 395 <10 122 <10 37
P 5430 260 359 544 669 746 30 256 151 514
Mn 1800 20 <10 <10 <10 <10 <10 <10 <10 <10
Zn 200 <10 <10 <10 <10 <10 <10 <10 <10 <10
Total 40,840 6290 3175 3826 4441 4993 1974 2120 2322 2695
a
Sample was water-rinsed and un-heated.
b
Sample was acid-leached and un-heated.
c
Samples were acid-leached and heated in N2 at various heating rates.
d
Samples were acid-leached and heated in air at various heating rates.

report, the HCl was used as acid-leaching agent. Table 1 powders, and similar results have also been reported by
illustrates the eect of heating rate on the residual the other researchers [16,28,34].
amounts of metallic ingredients in both carbonization Elemental analysis was used to investigate the ele-
and combustion of rice husk samples. For all the ash ment change before and after thermal decomposition of
samples, the concentration of calcium is greatest. As rice husk. Table 2 indicates that the percentage com-
expected, the impurity content in acid-leached sample is positions of H and O elements in the carbonized or
much lower than that in water-rinsed sample, indicating burnt husk were lower than those in un-heated husks.
that acid-leaching of the rice husk helps to remove most Hamad [35] reported that the decrease in the oxygen and
of the metallic impurities. This decrease in impurities hydrogen contents may be attributed to the formation of
can be attributed to the dissolution of metals in acid, water vapor, carbon dioxide, formic and acetic acid.
after which the metals are removed by ltration. Addi- However, the ash content clearly increased after car-
tionally, after heating the rice husk in N2 or air, the bonization or combustion process due to the decline in
impurity content is lower than that in acid-leached the oxygen and hydrogen contents of the rice husk. In
sample, indicating that the metals are also probably the carbon/silica samples, it is observed that the carbon
carried out from the volatiles during thermal decom- content slightly increased, while the ash content de-
position. For the carbonization process, the total resid- creased with increasing heating rate.
ual amount of metallic ingredients from a low heating By comparing the carbon/silica molar ratio in the
rate is smaller than that from a high one. The same trend carbonized husk, it was found that the carbon/silica
is also observed for the combustion process. By com- molar ratio increased with increasing the heating rate.
paring the purity of the two products, the silica samples During carbothermal reduction reaction, excess carbon
have higher purity than that of carbon/silica sam- is commonly required to increase the formation rate of
ples. The resulting purity is better than 99.7% for silica, Si3 N4 or SiC [36,37]. The theoretical molar ratio of
and 99.5% for carbon/silica. These are the important carbon to silica is 2 for the formation of Si3 N4 and 3 for
renewable sources for producing good-quality ceramic SiC. When rice husk was carbonized at 520 C/min in

Table 2
Elemental composition (wt.%) of rice husk for both before and after thermal decomposition of samples
Water rinseda Acid leachedb C/SiO2 (C/min)c SiO2 (C/min)d
5 10 15 20 5
C 42.95 38.01 44.94 46.17 47.55 47.77 <0.10
H 6.01 5.28 1.41 1.42 1.75 1.15 <0.10
O 40.62 36.10 0.92 3.94 4.22 5.67 <0.20
N 2.68 1.94 1.28 0.87 1.60 0.83 <0.01
Ash 7.74 18.67 51.45 47.60 44.88 44.58 99.59
C/SiO2 (molar ratio) 27.74 10.18 4.37 4.85 5.30 5.36 0
a
Sample was water-rinsed and un-heated.
b
Sample was acid-leached and un-heated.
c
Samples were acid-leached and heated in N2 at various heating rates.
d
Sample was acid-leached and heated in air at 5 C/min heating rate.
788 T.-H. Liou / Carbon 42 (2004) 785794

N2 , a mixture of carbon and silica in a proportion of nearly horizontal. When the saturation vapor pressure is
4.45.4 was obtained, which is suitable for use as a approached, the amount adsorbed show an upward
starting material in the preparation of Si3 N4 or SiC turn. According to these observations, the carbon/silica
powder. These ndings are in agreement with the pre- sample is mainly microporous with narrow pore size
vious observation for the preparation of Si3 N4 from distribution, and the silica sample contains both mi-
acid-leached and carbonized rice husk in a nitrogen cropores and mesopores [39,40]. It can also be seen that
atmosphere by Liou and Chang [38]. The role of carbon the carbon/silica sample has lower nitrogen adsorption
in the formation of Si3 N4 is to act as a reducing agent to capacity than the silica sample, indicating a decrease in
promote the nitridation reaction, and also to provide a pore volume. These can be explained by the evolution of
source of active sites at which the Si3 N4 can nucleate. volatiles and the decomposition of organic matter dur-
ing carbonization, thus leaving a highly microporous
structure. However, for combustion process, the gasi-
3.2. Analysis of pore structures
cation reaction occurs much more drastically than that
of carbonization process. In addition, the widening or
The nitrogen adsorptiondesorption isotherms of
collapsing micropores during the removal of carbon
samples obtained both before and after heating the rice
matter results in an increase in mesopores as well as
husk in N2 or air are shown in Fig. 1. For water-rinsed
adsorptive volume. The same adsorption behavior was
and acid-leached samples, Fig. 1(a) and (b) shows lower
also observed by James and Rao [41] for isothermal
nitrogen adsorption capacity and no apparent desorp-
heating of rice husk at various temperatures in the range
tion hysteresis, indicating that the porosity of the two
of 300900 C. They proposed that pore opening of
raw materials is relatively lower than that of heat-trea-
rice husk takes place probably due to the conversion of
ted husk samples. For carbonized and burnt husk
silanol groups to siloxane bridge.
samples, Fig. 1(c) and (d) shows that the isotherms are
Fig. 2 shows a plot of pore size distribution calculated
of type I according to the IUPAC classication. The
using the BarrettJoynerHalenda (BJH) method. The
hysteresis loops (associated with capillary condensation)
water-rinsed husk sample shows a narrow peak at the
found in both samples are of various shapes. The car-
pore diameter of about 3 nm, slightly smaller than that
bon/silica isotherm displays a sharp knee and a narrow
of acid-leached husk sample, which has a value of 3.5
loop, while the silica sample reveals a broad knee and a
nm. The carbon/silica sample has a peak at about 4.0
more obvious loop. In the low-pressure region, the silica
nm. However, a double peak is observed in the silica
isotherm follows the same path as the silica/carbon
sample at about 2.5 and 4.0 nm, which is similar to the
isotherm, but at a certain point the silica isotherm begins
results reported by Real et al. [28]. The increment of
to deviate upward while the carbon/silica isotherm is
pore volume (dVp =dDp ) in the water-rinsed and acid-
leached samples is much smaller than that of the carbon/
silica and pure silica samples. These pores are mainly
developed within the particles by the thermal decom-
position procedure.
The specic surface area, pore volume and average
pore diameter on rice husk samples before and after
thermal treatment are illustrated in Table 3. The water-
rinsed husk has a specic surface area of only 1.45 m2 /g,
whereas that of the acid-leached husk is increased to
10.39 m2 /g. The result indicates that the acid can help to
decompose the organic matter in the rice husk. Com-
paring the specic surface area before and after thermal
decomposition shows an obvious increase. The carbon/
silica and pure silica samples are highly porous materials
which have a larger internal surface area. When rice
husk was carbonized in N2 , the specic surface area of
carbon/silica powder decreased with heating rate
increasing from 5 to 20 C/min. The same trend is also
observed in the silica samples. This decrease in specic
surface area can be attributed to the portion of the pores
that were destroyed, and also to the variation in pore
Fig. 1. Adsorptiondesorption isotherms before and after thermal
decomposition of specimens. (a) Water-rinsed husk, (b) acid-leached structure. For the carbonization process, the maximum
husk, (c) carbonized husk in N2 at 5 C/min heating rate, (d) burnt surface area of carbon/silica samples is 261 m2 /g, which
husk in air at 5 C/min heating rate. occurs at a heating rate of 5 C/min. Comparatively, the
T.-H. Liou / Carbon 42 (2004) 785794 789

Fig. 2. Dierential pore size and cumulative pore volume distribution before and after thermal decomposition of specimens. (a) Water-rinsed husk,
(b) acid-leached husk, (c) carbonized husk in N2 at 5 C/min heating rate, (d) burnt husk in air at 5 C/min heating rate.

Table 3
Surface area and pore characteristics of rice husk for both before and after thermal decomposition of samples
Water Acid C/SiO2 (C/min)c SiO2 (C/min)d
rinseda leachedb 5 10 15 20 5 10 15 20
BET surface area (m2 /g) 1.45 10.39 261 247 238 231 235 233 229 185
Total pore volume (ml/g) 0.005 0.025 0.146 0.135 0.129 0.115 0.318 0.313 0.307 0.248
Micropore volume (ml/g) 0.000 0.000 0.100 0.096 0.094 0.095 0.104 0.101 0.086 0.072
Mesopore volume (ml/g) 0.000 0.007 0.018 0.016 0.011 0.003 0.167 0.164 0.175 0.137
Macropore volume (ml/g) 0.005 0.018 0.028 0.023 0.024 0.017 0.047 0.048 0.046 0.039
Average pore diameter (nm) 11.10 9.56 2.23 2.18 2.15 1.98 5.42 5.47 5.27 5.36
a
Sample was water-rinsed and un-heated.
b
Sample was acid-leached and un-heated.
c
Samples were acid-leached and heated in N2 at various heating rates.
d
Samples were acid-leached and heated in air at various heating rates.

acid-leached rice husk carbonized in N2 atmosphere increasing heating rate. The decrease in pore volume is
kept under isothermal condition (900 C) had a surface probably due to a severe gasication reaction. In addi-
area of 261 m2 /g [38], which is the same as the present tion, the micropores are predominantly formed in car-
observation. However, for the combustion process, the bon/silica samples, while the mesopores and micropores
maximum surface area of silica samples is 235 m2 /g. As are well mixed in the silica samples. The water-rinsed or
shown in Table 3, the total pore volume of the water- acid-leached sample has a larger average pore diameter
rinsed sample is much smaller than that of the acid- (by BET method) than the carbon/silica and pure silica
leached husk sample. However, the pore volume samples. The average pore diameters of carbon/silica
increases steeply when rice husk is heated in N2 or air. and pure silica samples range from 1.98 to 2.23 and 5.27
In the carbonized and burnt husk samples, the micro- to 5.47 nm, respectively, both increasing with decrease
pore, mesopore and total pore volume decrease with in heating rate. A comparison of the results of pore
790 T.-H. Liou / Carbon 42 (2004) 785794

structure analysis shows that the pore volume and


average pore diameter of silica samples are clearly
higher than those of carbon/silica samples. Conversely,
the carbon/silica sample has higher BET surface area
values. This is because the removal of carbon atoms
during combustion results in the elimination of pore
walls, leading to a increase in mesopore volume and
pore diameter. However, the increase in BET surface
area in the carbon/silica samples is mainly due to the
remarkable increase in micropores. This conclusion is
also supported by Fig. 1.

3.3. Analysis of physical properties

Fig. 3 shows X-ray diraction analysis on rice husk


before and after thermal decomposition in N2 or air. All
samples are amorphous, although a broad peak centered
at 2h 22:5 is typical of silica. These results agree
with those obtained in other studies [20,42]. However,
Hamad and Khattab [43] mentioned that cristobalite Fig. 4. FTIR spectrogram of rice husk. (a) Carbon/silica sample ob-
was detected at 800 C when rice husk was burnt in air. tained from carbonization of rice husk in N2 at 5 C/min heating rate,
At 1150 C, both cristobalite and tridymite were present. (b) silica sample obtained from combustion of rice husk in air at 5 C/
min heating rate.
Fig. 4 shows IR patterns of both coked and burnt
husk samples after ring in N2 and air at a heating rate
of 5 C/min. As can be seen, the two samples have the silica. In addition, it can be also observed that the silica
same absorption peaks at 475, 805 and 1115 cm1 . sample has a sharper peak than that of the carbon/silica
The positions of this feature are the same as those from sample, indicating that the percentage of silica content
silica in a commercial grade. The results are probably is increased when the rice husk is burnt in air. This
because the silicon atom initially attaches to the oxygen observation is consistent with the result of element
atom in rice husk [17]. After the rice husk has been analysis, as indicated in Table 2.
thermal decomposed, the combination of silicon and Fig. 5 shows SEM photomicrographs of thermal
oxygen atoms then leads to the formation of amorphous decomposed rice husk and nitrided specimen. From Fig.
5(a) and (b), it can be observed that the corrugated outer
epidermis and thin lamellar inner epidermis cracked
when rice husk was decomposed under nitrogen atmo-
sphere. This phenomenon may be due to the fact that
silica deposited in the husk is most highly concentrated
in the inner and outer surfaces of the epidermal tissue
[44]. Patel et al. [17] further pointed that rice husk has a
fairly rigid structural backbone formed by silicon, to
which the monosaccharides are bonded. Furthermore,
Fig. 5(c) shows that many ne pores were created in the
interior structure of the thermally decomposed husk,
which appears to be consistent with the pore charac-
teristic analysis (Fig. 1) showing a highly pore structure.
Fig. 5(d) shows the lamellar structure of the silica de-
posit obtained from combustion of rice husk in air. The
silica skeleton is not damaged by controlling thermal
decomposition of rice husk at relatively low heating rate.
Similar microstructural features have also been reported
[45], leading to the conclusion that the distribution of
silica in the husk is not haphazard, but follows a set
pattern. The carbon/silica obtained from carbonization
Fig. 3. X-ray diractogram of rice husk. (a) Water-rinsed husk, (b) of rice husk in N2 is black, whereas the silica obtained
acid-leached husk, (c) carbonized husk in N2 at 5 C/min heating rate, from combustion of rice husk in air is white. The two
(d) burnt husk in air at 5 C/min heating rate. materials are both highly brittle and easily converted
T.-H. Liou / Carbon 42 (2004) 785794 791

Fig. 5. Scanning-electron micrographs of rice husk. (a) Outer epidermis of carbonized rice husk, (b) inner epidermis of carbonized rice husk,
(c) powder of thermal decomposed specimen, (d) cross-section of specimen obtained from combustion of rice husk in air, (e) crystalline silica
observed at a nearby crucible, (f) nitrided products at a heating rate 5 C/min from 1200 to 1450 C.

into an ultrane powder with very soft grinding in an 5(f) shows that ne gray silicon nitride whiskers are
agate mortar [16,28,32]. After heating the husk in N2 formed when carbonized husk reacts with N2 at a
beyond 1100 C, Fig. 5(e) shows that small amounts of heating rate of 5 C/min from 1200 to 1450 C. The
ne needle shape and crystalline silica are observed at a width ranges between 50 and 100 nm. X-ray analysis
nearby crucible. The formation indicates that an inter- reveals that the nitrided-husk sample was mainly an a-
mediate (SiO) is probably generated by reaction of type silicon nitride powder. It is generally believed that
carbon and silica, then further reacting with trace O2 the formation of silicon nitride from carbon/silica is
(perhaps from N2 ) to form the crystalline silica [46]. Fig. completed in two stages. In the rst stage, the SiO
792 T.-H. Liou / Carbon 42 (2004) 785794

intermediate was generated from the carbon/silica solid.


In the second stage, the SiO further reacts with excess
carbon or carbon monoxide to form silicon nitride
powder [47].

3.4. Analysis of reaction characteristics

The TG curves in Fig. 6 show the remaining weight


(W =W0 ) from the carbonization of rice husk at 50900
C for dierent heating rates. The results indicate that
the mass loss of rice husk carbonized in N2 occurs in
three temperature zones. The curves show an initial
slight weight loss up to 150 C, followed by thermal
decomposition. This could be due to the elimination of
physically absorbed water in the rice husk. The mass
loss occurring in the range of 150375 C may be
associated with the removal of volatile matter. The
volatiles generated in this zone were attributed to the
Fig. 7. Eect of heating rate on the combustion of the specimen: air
decomposition of organic materials. The mass loss in ow rate, 60 ml/min; sample loading, 6 mg; initial grain size, 3845 lm.
the range of 375800 C corresponds to the carboniza-
tion process, which may be attributed to further reac-
tions involving the intermediate. The eects of heating the mass loss of rice husk combusted in air occurs also in
rate on the derivative of weight (dW =dt) of rice husk three temperature zones, namely 50150, 150325 and
carbonized in N2 are also shown in Fig. 6 (DTG curves). 325600 C. These results are similar to those previously
Comparing the results shows that the peak height and reported [49], where the decomposition of rice husk in
position depend markedly on the heating rate. Increas- static air was divided into four zones, including a tran-
ing the heating rate is accompanied with increase in sition stage in the range 150250 C. The DTG curves in
peak height, implying that the carbonization rate of rice Fig. 7 show that the peak height and position are very
husk at higher heating rate is faster than that at a lower sensitive to the heating rate, and there is an overlap
one. These results are in close agreement with those of two peaks in each heating rate.
reported by the other workers [19,48]. By comparing Figs. 6 and 7, it can be observed that
The TGA plots of rice husk combustion obtained the carbonized husk samples have a longer reaction
from various heating rates are shown in Fig. 7. The temperature range and lower reaction rate, compared to
thermal decomposition eect is evident in the samples burnt husk samples. With increases in heating rate, the
heated at 50600 C. Same as the carbonization process, peak temperatures (which correspond to the maximum
rate of mass loss) for the carbonized husk samples are
higher than those of burnt husk samples. Fig. 8 illus-
trates the change in the amounts of volatile matter
(DW =W0 ) as a function of heating time at a heating rate
of 5 C/min for rice husk decomposing in N2 or air
environment. It can be seen that the amount of volatile
matter evolved from the burnt husk sample is greater
than that from the carbonized husk sample. The weight
loss of both carbonized and burnt husk samples at about
70 min is almost the same. However, the dierence is
clearly increased when the reaction is proceeded beyond
70 min, indicating that the decomposition mechanism of
rice husk during carbonization at the initial stage is
similar to that during combustion. The mechanism in
the initial stage is probably the decomposition of or-
ganic materials into smaller molecules, and then the
release of the gaseous volatiles. When the reaction has
been proceeded for a period, the carbonization or
combustion reaction begins to occur, so dierent weight
Fig. 6. Eect of heating rate on the carbonization of the specimen: N2 loss is observed at the later stage, probably due to car-
ow rate, 60 ml/min; sample loading, 6 mg; initial grain size, 3845 lm. bon being removed when the rice husk is burnt in air.
T.-H. Liou / Carbon 42 (2004) 785794 793

proceeds in three temperature zones. The carbonized


husk samples have longer reaction temperature range
and lower reaction rate compared to burnt husk samples.
The results of this study are useful for the preparation of
valuable ceramic materials, and also provide a funda-
mental knowledge on the recovery of biomass material
from rice husk.

Acknowledgements

The author expresses thanks to the National Science


Council of Taiwan for its nancial support under Pro-
ject no. NSC 89-2214-E164-001.

References
Fig. 8. The change in the amounts of volatile matter as a function [1] Meng GW, Cui Z, Zhang LD, Phillipp F. Growth and charac-
of heating time for carbonization and combustion of rice husk at terization of nanostructured b-SiC via carbothermal reduction of
5 C/min heating rate. SiO2 xerogels containing carbon nanoparticles. J Cryst Growth
2000;209:80116.
[2] Sternitzke M. Review: structural ceramic nanocomposites. J Eur
The overall decomposition behavior of rice husk was Ceram Soc 1997;17:106182.
reported to be due to decomposition of hemicellulose, [3] Han W, Fan S, Li Q, Gu B, Zhang X, Yu D. Synthesis of silicon
cellulose and lignin [50,51]. Mansaray and Ghaly [48] nitride nanorods using carbon nanotube as a template. Appl Phys
Lett 1997;71:22713.
reported that the hemicellulose and cellulose compo- [4] Weimer AW, Nilsen KJ, Cochran GA, Roach RP. Kinetics of
nents of the rice husk were the main contributors to the carbothermal reduction synthesis of beta silicon carbide. AIChE J
evolution of the volatile compounds, while lignin is 1993;39:493503.
mainly responsible for the char portion of the product. [5] Wu G, Wang J, Shen J, Yang T, Zhang Q, Zhou B, et al.
In this present study on the carbonization or combus- Properties of solgel derived scratch-resistant nano-porous silica
lms by a mixed atmosphere treatment. J Non-Cryst Solids
tion behavior of rice husk, it can be deduced from these 2000;275:16974.
observations that decomposition of hemicellulose starts [6] Tanner PA, Yan B, Zhang H. Preparation and luminescence
rst, followed by the cellulose and nally by the lignin. properties of solgel hybrid materials incorporated with europium
The gaseous volatiles were released from organic mate- complexes. J Mater Sci 2000;35:43258.
rials (hemicellulose, cellulose and lignin) during thermal [7] Sadasivan S, Rasmussen DH, Chen FP, Kannabiran RK.
Preparation and characterization of ultrane silica. Colloids Surf
decomposition. The nal solid product (or char) for the A: Physicochem Eng Aspects 1998;132:4552.
carbonization process is composed of a mixture of car- [8] Tomozawa M, Kim DL, Lou V. Preparation of high purity, low
bon and silica, and for the combustion process it is water content fused silica glass. J Non-Cryst Solids 2001;296:1026.
a pure silica powder. [9] Li J, Tian J, Dong L. Synthesis of SiC precursors by a two-step
solgel process and their conversion to SiC powders. J Eur Ceram
Soc 2000;77:18537.
[10] Preiss H, Berger LM, Braun M. Formation of black glasses and
silicon carbide from binary carbonaceous/silica hydrogels. Carbon
4. Conclusions 1995;33(12):173946.
[11] Russel-Floyd RS, Harris B, Cooke RG, Laurie J, Hammet FW,
The carbonization and combustion of acid-leaching Jones RW, et al. Application of solgel processing techniques for
ground rice husk under non-isothermal conditions was the manufacture of ber-reinforced ceramics. J Am Ceram Soc
investigated to obtain ne and high purity carbon/silica 1993;76:263543.
[12] Sun L, Gong K. Silicon-based materials from rice husks and their
and silica powders. The eect of heating rate on the applications. Ind Eng Chem Res 2001;40:586177.
thermal characteristics of products was studied. The [13] Gorthy P, Pudukottah GM. Production of silicon carbide from
surface area, pore volume and pore diameter of heat- rice husks. J Am Ceram Soc 1999;82:1393400.
treated husk were increased with decreases in heating [14] Krishnarao RV, Mahajan YR, Kumar TJ. Conversion of raw rice
rate. The micropore fraction of carbon/silica sample was husks to SiC by pyrolysis in nitrogen atmosphere. J Eur Ceram
Soc 1998;18:14752.
higher than that of silica sample. The carbonization and [15] Weimer AW, Cassiday JR, Susnitzky DW, Black CK, Beaman
combustion nature of rice husk was examined using ther- DR. Carbothermal nitridation synthesis of a-Si3 N4 powder from
mogravimetry, indicating that thermal decomposition pyrolyzed rice hulls. J Mater Sci 1996;31:600513.
794 T.-H. Liou / Carbon 42 (2004) 785794

[16] Conradt R, Pimkhaokham P, Leela-Adison U. Nano-structured [34] Chakraverty A, Mishra P, Banerjee HD. Investigation of
silica from rice husk. J Non-Cryst Solids 1992;145:759. combustion of raw and acid-leached rice husk for production of
[17] Patel M, Karere A, Prasanna P. Eect of thermal and chemical pure amorphous white silica. J Mater Sci 1988;23:214.
treatments on carbon and silica contents in rice husk. J Mater Sci [35] Hamad MA. Thermal characteristics of rice hulls. J Chem
1987;22:245764. Technol Biotechnol 1981;31:6246.
[18] Williams PT, Nugranad N. Comparison of products from the [36] Durham STP, Shanker K, Drew RAL. Carbothermal synthesis of
pyrolysis and catalytic carbonization of rice husks. Energy silicon nitride: eect of reaction conditions. J Am Ceram Soc
2000;25:493513. 1991;74:317.
[19] Sharma A, Rao TR. Kinetics of pyrolysis of rice husk. Bioresour [37] Chen CY, Lin CI, Chen SH. Kinetics of synthesis of silicon
Technol 1999;67:539. carbide by carbothermal reduction of silicon dioxide. Br Ceram
[20] Hanna SB, Farag LM, Mansour NAL. Pyrolysis and combustion of Trans 2000;99(2):5762.
treated and untreated rice hulls. Thermochim Acta 1984;81:7786. [38] Liou TH, Chang FW. The nitridation kinetics of pyrolyzed rice
[21] Govindarao VMH. Utilization of rice huska preliminary husk. Ind Eng Chem Res 1996;35:337583.
analysis. J Sci Ind Res 1980;39:495515. [39] Park SJ, Jung WY. Preparation of activated carbons derived from
[22] Teng H, Wei YC. Thermogravimetric studies on the kinetics of KOH-impregnated resin. Carbon 2002;40:20212.
rice hull pyrolysis and the inuence of water treatment. Ind Eng [40] Oh GH, Park CR. Preparation and characteristics of rice-straw-
Chem Res 1998;37:380611. based porous carbons with high adsorption capacity. Fuel
[23] Wang N, Low MJD. Spectroscopic studies of carbons. The 2002;81:32736.
charring of rice hulls XVIII. Mater Chem Phys 1990;26:11730. [41] James J, Rao MS. Characterization of silica in rice husk ash.
[24] Patel M, Prasanna P. Scanning electron microscopic studies Am Ceram Soc Bull 1986;65:117780.
of heat-treated rice husk. X-ray Spectrom 1989;18:2679. [42] Proctor A. X-ray diraction and scanning electron microscope
[25] Della VP, Kuhn I, Hotza D. Rice husk ash as an alternate source studies of processed rice hull silica. J Am Oil Chem Soc
for active silica production. Mater Lett 2002;57:81821. 1990;67:57684.
[26] Kalapathy U, Proctor A, Shultz J. A simple method for [43] Hamad MA, Khattab IA. Eect of the combustion process on the
production of pure silica from rice hull ash. Bioresour Technol structure of rice hull silica. Thermochim Acta 1981;48:3439.
2000;73:25762. [44] Sharma NK, Williams WS, Zangvil A. Formation and structure
[27] Luan TC, Chou TC. Recovery of silica from the gasication of of silicon carbide whiskers from rice hulls. J Am Ceram Soc
rice husks/coal in the presence of a pilot ame in a modied 1984;67:71520.
uidized bed. Ind Eng Chem Res 1990;29:19227. [45] James J, Rao MS. Silica from rice husk through thermal
[28] Real C, Alcala MD, Criado JM. Preparation of silica from rice decomposition. Thermochim Acta 1986;97:32936.
husks. J Am Ceram Soc 1996;79:20126. [46] Chen SH, Lin CI. Eect of contact area on synthesis of silicon
[29] Chang FW, Tsay MT, Kuo MS, Yang CM. Characterization of carbide through carbothermal reduction of silicon dioxide.
nickel catalysts on RHA-Al2 O3 composite oxides prepared by ion J Mater Sci Lett 1997;16:7024.
exchange. Appl Catal A 2002;226:21324. [47] Liou TH, Chang FW. Kinetics of carbothermal reduction and
[30] Hamdan H, Muhid MNM, Endud S, Listiorini E, Ramli Z. Si nitridation of silicon dioxide/carbon mixture. Ind Eng Chem Res
MAS NMR, XRD and FESEM studies of rice husk silica for the 1995;34:11827.
synthesis of zeolites. J Non-Cryst Solids 1997;211:12631. [48] Mansaray KG, Ghaly AE. Thermal degradation of rice husks in
[31] Yalcin N, Sevinc V. Studies of the surface area and porosity of nitrogen atmosphere. Bioresour Technol 1998;65:1320.
activated carbons prepared from rice husks. Carbon [49] Chakraverty A, Mishra P, Banerjee HD. Investigation of thermal
2000;38:19435. decomposition of rice husk. Thermochim Acta 1985;94:26775.
[32] Liou TH. Preparation and characterization of nano-structured [50] Williams PT, Besler S. The pyrolysis of rice husk in a thermo-
silica from rice husk. Mater Sci Eng A 2004;364:31323. gravimetric analyzer and ststic batch reactor. Fuel 1993;72:1519.
[33] Liou TH, Chang FW, Lo JJ. Pyrolysis kinetics of acid-leached rice [51] Antal MJ. Biomass pyrolysis: a review of the literature. Part
husk. Ind Eng Chem Res 1997;36:56873. 1carbohydrate pyrolysis. Adv Solar Energy 1983;11:61111.

You might also like