BIDFORM5Methodstatement施工方案 (20170331234309)

GLASSWARE (NANJING) CO., LTD.
AGN PHASE PROJECT

Building Work
echnical bid
ARC GLASSWARE (NANJING) CO., LTD.

PHASE PROJECT
NANTONG N0.2 CONSTRUCTION GROUP CO., LTD
page- 1 - INDEX 1 CONSTRUCTION ORGANIZATION

3 1.1 Project Organization
..................................................................
................... 3 1.2 Resume Of Key Person
...................................................................
......................... 3 1.3 Responsibilities of personnel
...........................................................................
........................ 9 2 CONSTRUCTION METHOD AND PROCEDURE OF MAIN WORKS

14 2.1 Piling Work
14.........................................................................
2.2. Earth work
w ........................................................................
.... 19 2.3 Steel concrete engineering
y ........................................ 37 2.4 Steel structure
.................................................................... 66 2.5
Roofing work
......................................................................... 83 2.6
Embellishment work
.............................................................. 99 2.7
Method Statement for Electrical
Work ................................................... 108 2.8 Method Statement
for the Fire Fighting System ..................................... 118 3
CONSTRUCTION SCHEDULE

126 4 PERSONNEL PLAN f

128 4.1 Management staff
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page- 2 - 5 PLAN OF MECHANICAL CONSTRUCTION

132 6 TEMPORARY FACILITIES

132 7 QA/QC

138 8 SAFETY
CONTROL

155 9 ENVIRONMENTAL PROTECTION AND CIVILIZED CONSTRUCTION

162 10
PLAN, STATISTICS AND INFORMATION MANAGEMENT

166 11 DOCUMENTS ADMINISTRATION

169 12 MATERIAL EQUIPMENT MANAGEMENT

177 13 FINISHED PRODUCT

PROTECT

180 14 SERVICE

183
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page- 3 - 1 Construction organization
1.1 Project Organization
(See Project Organization Chart) ( ) 1.2
Resume Of Key Person
Resume Of Key Person (See Table 1 Table 5) 1 5
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page- 4 - SITE ORGANIZATION CHARTARC (NAN JING) Co.LtdClient Mr.Wang RongfuClient
RepresentativeTechnipSite DesignersMonitoring Co.Project ManagerMr.Xue
YonghuiContractorProject AdvisorMr.Pan WeidongConstructiong ManagerMr.Huang
ZhaoxinQ/C ManagerMr.Zhang LibingHSE ManagerMr.Shen LujunMaterial
ProcurementMr.Chen JiamuSupplier / VendorSafety SupervisorMr.Wang WeiCivil/Bldg
InspectorMr.Zhang LibingMechnical InspectorMr.Xing FengDocument ClerkMr.Wu
ZhenyueCivil/Bldg SupervisorMr.Zhu XinliangMechnical SupervisorMr.Shen JianfeiCivil
TeamBuilding TeamVendor's TeamMechnical TeamF/F TeamVendor's TeamSite resident
staffSite non-resident staffNote:
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page- 5 - Resumes of key personnel Table 1 1 Name: Xue
Yonghui ; Title: Project Manager (Grade I) Sex:
Male Technical Title: Senior Engineer Age: 42 Education:
College Working Experience: Has been engaged in Project Manager for
more than ten year. High level managing ability. The details as follow:

1996.9 1999.4 Project Manager For NanTong SanDe Hotel project
1999.52004.2 Subcontractor Project Manager

For SingaPo C707 Station Project; C 707

C 824 2004.3 2005.4
2005.5 2 006.1

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page- 6 - Resumes of key personnel Table 2 2 Name: Huang
Zhaoxin Title: Construction Manager Sex: Male
Technical Title: Engineer Age: 57 Education: College
Working Experience: With many years experience in Construction
1999 2001 /
9
/ /

2002 2005

/ SC X /

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page- 7 - Resumes of key personnel Table 3 3 Name: Zhang
Libing Title: QA/QC Manager Sex: Male Technical
Title: Engineer Age: 36 Education: College Working
Experience: With many years experience in QA/QC
1999 2001 / 9 /

/

2002 2005

/ S CX /

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page- 8 - Resumes of key personnel Table 5 5 Name: Shen
Lujun Title: Safety Manager Sex: Male Technical
Title: Assistant Engineer Age: 39 Education: College
Working Experience: With years construction safety experience, There is no
accident in all the projects managed
19992001 /
9 /
/

2002 2005

/ SC X /

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page- 9 - 1.3 Responsibilities of personnel
1.3.1 Responsibility of Project Manager 1.3.1.1 To be
responsible for being in charge of project construction production and operation

activity. 1.3.1.2 To manage mainly the
contract, cost, safety and progress of project and receivable money of project.
1.3.1.3 To supervise the
periodical inspection and improvement of avoiding majority potential danger on
construction site. 1.3.1.4 In case of
casualties accident, to protect the happening site and rescue the injured
personnel. > 1.3.1.5 To
be fully in charge of the effective practice of the project environment management
system; exam and approve the plan of project environment management system ,
project goal and index, and scheme of environment management.
1.3.1.6 To
take part in the contract negotiation with the owner, and sincerely fulfill the
contract which signed with the Client.

1.3.1.7 To be in charge of
making up the project manufacturing cost plan and execute it in pursuant with
manufacturing cost issued by the company.
1.3.1.8 To sponsor the making up of quality plan
of project and construction organization
1.3.1.9 To instruct the commercial manager for controlling the Client s
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page- 10 - contract and sub-contract.

1.3.1.10 To be the first responsible person for project safety production and
engineering quality.
1.3.1.11 To organize the making up of engineering conclusion and take part in the
meeting held by the company for estimate and survey of the project production cost.
1.3.2 Responsibility of
Construction Manager 1.3.2.1 To organize and command the
production and control on construction site.
1.3.2.2 To supervise and check the execution of scheme of organization design and
construction .
1.3.2.3 To be in
charge of making up the progress scheme (year, season, month and week) for the
project construction, and organize the practice.
1.3.2.4 To lead the
practice of project quality goal and fulfillment of quality plan.

1.3.2.5 To be in charge of quality control for the project, and
lead and organize the investigation and settlement about engineering quality
problem and quality accident.

1.3.2.6 To directly lead and supervise the

safety protection, being responsible for project safety production, to preside over
a Monday meeting on safety and weekly check of safety production.
9
1.3.2.7 To lead the
site civilized construction and CI control.
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page- 11 - C I 1.3.2.8 To lead and organize
the acceptance of project structure and implementation.
1.3.2.9 To be responsible for reception of relevant
department of the company for checking, compare and appraisal, and settle the
raised problems. 1
1.3.2.10 To coordinate the personnel and material allocation integrately on site so
as ensure the production progress. f
1.3.2.11 To coordinate the cross cooperation among the individual specialty
construction team during civil construction with civil engineering design in
perfect order on site.
1.3.2.12 To preside the day s production coordinating meeting
and make summary of the present day s work.
1.3.2.13 To lead the control of mechanical equipment on site.
1.3.3 Responsible of Quality Manager
1.3.3.1 To carry out quality principle of the company and the quality scheme of
the project.
1.3.3.2 To be in
charge of site quality control, supervision, and inspection.
1.3.3.3 To be in charge of supervision to
checking received materials and to the production procedure. To be in charge
of supervision and control to engineering quality.
1.3.3.4 To assist
subcontractors to build effective quality ensuring system
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page- 12 - and to take charge of supervision to the effective operation.
b 1.3.3.5 To hold regular quality
routine meetings or quality analysis meetings for studying quality situation and
existing problems as well as raising effective prevention measures.
4 1.3.3.6 To
strength quality consciousness education and supervision to subcontractor. To take
charge of quality control to them.
1.3.3.7 To put forward quality key point according to project image and schedule
as well as to organize execution. To carry out trail check to all the construction
stages of the accented parts and procedures.
1.3.3.8 To take part in quality fault
investing and analyzing meetings. To introduce real working situations for the up
leaders for reference.

1.3.3.9 To be present to the check and receive of the construction structure as
well as completion check and acceptance. 1.3.3.10 To

keep close contact and communication with the owner, supervision company, and
quality check stations for pre-check of the work, hidden peril and check and
acceptance of the project.
j 1.3.3.11 To issue
note for re-work to hidden peril. To punish the person responsible for the quality
faults according to the serious grade.

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page- 13 - 1.3.3.12 To organize check and receive to the construction by work and
by department. 1.3.4 Responsibilities of
Safety Manager 1.3.4.1 To publicize, put into practice and execute
the relevant guideline policy, laws and regulations issued by the state.

1.3.4.2 To
promote the running of organized guarantee system for project safety, check and
instruct the implementation.
1.3.4.3 To take part in the safe production activities organized for project, to
check periodically the safe production, civilized construction and environment
protection running system.

1.3.4.4 To participate the
examination of construction organization design (scheme) and safety technology
exchange and review, to supervise and check the implementation.
1.3.4.5 To
cooperate with relevant department to carry out the safety technology training,
examination and certificate issue for inexperienced worker and specialty worker.

1.3.4.6 To
participate the investigation and treatment of personnel injury during work .
1.3.4.7 To prevent the commanding and working with violating
the safety regulations, and activities of violating labour rules. In case of
dangerous situation, the right is authorized to stop the production.

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page- 14 - 1.3.4.8 For those who violating the safety production regulations and
project safety management rules, and blind to the persuasion, the right is given to
report these activities over the competent authority.

1.3.4.9 To carry out
the acceptance of protection for all kinds of medium-sized , mini-sized mechanical
equipment and supports. ;
1.3.4.10 To report to the project manager and Safety Department of the Company in
written form about the safe production trend, existing problem and solving measures
of the project.

1.3.4.11 To be responsible for implementation of the
Procedure of Environment Supervision And Monitor Management, Procedure of
Unconformity, and Correct And Prevention Measures, and Procedure Of Mechanical
Operation Control In Construction belonged to Procedure Document Of Environment
Management.

4

2 Construction method and procedure of main works
2.1 Piling Work 2.1.1 Preparation work
1 . Materials 1 The cement-mixed soil improvement method is
applied, the Portland cement shall be no less than Grade 425#, the cement volume
shall be determined in according to improvement requirement, normally 7%-15% of
soil weight, every cube-meter soil needs cement of 110~160kg, the reference
equation is: cement content % = c ement quantity/incurred soil
quantity 1 00%
p
4 25# c
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page- 15 - 15 -%7% b 110-
160Kg % = / 2
%100 In order to
improve the effectiveness of cement piles, the additive like lignin sulfonic
calcium, gypsum,sodium chloride, calcium chloride, and sodium sulfate may be used,
at meanwhile the another way is to add coal ash.

c
3 Mixing ration of cement mortar shall be
cement:sand=1:1~1:2, in order to increase the workability of mortar and pumpability
the addive for water decreasing may be used, whose volume shall be 0.2%-0.25% of
cement. In additional, sodium sulfate and gypsum may be added, sodium sulfate
volume shall be 1% of cement; gypsum volume shall be 2% of cement. Water-cement
ration shall be 0.41~0.50, the mortar thickness shall be 1~14cm. The additive can
rapid the cement hardening. p c =11-

1 2 c
0 . 2%-
0.25% 1 %

2 % 0.41- 0.50 1-14CM 2.Method
statement 1 In according to the soil investigation report the mixing
ration shall be originated based on the lab test. Taking the design requirement
into account, the most optimized cement volume can be figured out, accordingly the
mixing procedure will be developed. >

p 2 The work execution plan, construction
site layout, construction schedule, mortar mixing facilities layout shall be
prepared in accordance with the design drawings. Based on the site condition the
mixing machine is beeter to be installed on the trailer so as to be relocated
easily. When using the concrete pump, the transfering distance is better to be less
than 50m. >

; 5 0 3 To keep safe construction
all the obstacle no matter underground, on the groud or in the air, shall be clean
off before construction starts.

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page- 16 - 4 By instrument measurement the pile setout is conducted.
5 Machine arrangement: Deep mixing machine,
crance and guider, meter, cement mortar mixer. p
6 Manpower plan: each group for each deep
mixing machine is composed of 11 labor and one foreman.
p12 7 Water may be needed for the machine breaks
through the hard soil surface, in such case the open drainage trench shall be lay
out surrounding construction area. |
p 2.1.2 Work execution plan
1 T he theory backup for the cement-soil solidifying and deep mixing
procedure p y 1 The soil and cement is forcely
mixed into each other by deep mixing machine in the deep soil layer, first of all
the hydrate compound is produed during hydrate reaction of cement, secondly
particle exchange ocurres between cementation of hydrate compound and soil
particle, finally the cement mixed soil with rigidity and stability is formed
through particlizing and cohering reactions. Consequently, the bearing capacity and
physical characteristic of original soft soil is improved.
p

c c c
c f
f
u 2 D u ring the agitator of mixing
machine is sturring the soil, the cement mortar is sprayed into the soil and mixed
together with the soil, the cement-mixed soil is formed. p }}
p p c c
a 2 Advantage of deep mixing method: in terms of the loading data of super
structure, the cement-soil piles are applied. The layout of such piles are designed
based on the improvement expectation and mixing capacity of machine.
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page- 17 - p

3
p
C onstruction sequence of deep mixing work
p 1 Machine location off 2 drilling
through of agitator until design deepth 3 Mixing of cement mortar
with additives } 4 Mortar spray-off during lifting agitator
p 5 Repeat the drilling, spraying and lifting process until
designed mortar volume is sprayed out. p 6 Relocating to next
pile 2.1.3 Quality standard 1 Must-guarantee Items The
cement type, strength grade, water-cement ration, cement volume and additive volume
and type must comply to the design requirement. p
u u
Inspection method: To check the product certificate, test report and
construction record. 2 Basic items
1 T h e mixing depth, section size of cement pile, overlap stability
of construction joint and pile strength must comply the design requirement.
p
Inspection method 1 Two weeks after pile is as built, the sample for
strength test shall be taken by drilling. Section size shall be measured after pile
is excavated out, at mean while the construction joint and mixing uniformility can
be checked. The water leakage from inside of pile is prohibited.
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page- 18 - }
p 2 T o determine the cement pile
strength through Penetration detector
3 Loading test: This may be the most practical way to know the improvement
effectiveness. p
f
4 Periodic Settlemet observation and horizontal displacement
} p }
3.Allowed errors The errors shall comply to the
below table. The test quantity shall be 5% of piles. p

5% Item Errors
Inspection method mm
-----------------------------------------------------------------------------------
---- Pile head displacement 10 2 0
Verticality Plumbing and tape
0.5H/100
-------------------------------------------------------- H is pile length H

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page- 19 - 2.2. Earth work w Earth work shall be processed both
mechanically and manually. Surplus soil shall be deposited outside site. The
backfill shall be piled up in the site for work. w
w t
2.2.1 Mechanical backfill (1) Work conditions
1) Clear away all the roadblocks 2) Work out site
level off and pit digging scheme. Work out layout and earthwork. Decide excavation
route, order, base benchmark, slope pitch, location of drain, water-collection
well, and soil pile. Work out support and maintain, slop protect, and water-
dropping plan.
w w
3) Set up survey control
network, including control baseline, axle line and level benchmark. Lay grid piles
and level, calculate earthwork, survey and check benchmark axle of buildings.
Calculate and survey earthwork and mark benchmark. They will be used as the base
for engineering control. (
w

w
> 4 )Prepare temporary or permanent drainage facilities to
prevent flooding in the job site.
> 5) Building
necessary temporary facilities including engineering facilities, entrance for
delivering various materials for living and engineering as well as water supply and
power supply networks.
( w

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page- 20 - 6) Check, maintain, test run equipments at site to ensure normal
operation. | (2)
Engineering technology 1) Excavate trenches by machine
2) Prepare dump trucks according to the scale, production capacity, and
scheme. Ensure continous operation. The load should be 3 5 times of the shovel
of the shovel loader.

l 3 5 3 ) Clear corners

cannot be cleaned by machines with labor. Mover earth to places workable by
machines and then clear away with machines. The labor rate is around 1.5% 4 %.
Allowance is indicated in mm unit.
{
1 . 5% 4 %
4) Dig from the deeper to the shallows when using machine. Leave 200mm
at the bottomed for manual leveling to avoid surplus work or stir bottom earth.

20 0mm

(3) Quality Requirement 1) Deviation
For deviation and check method of the size of machine digs please refer to Table 6.
6
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page- 21 - Deviation and check method of size of machine digs.
Table 6 6 No. Item Allowance
m m mm Check method Benchmark pit (gutter), channel
( ) Leveling 1 Level +0 -50 100 Leveler
or ruler - 2 length measures from center to the two
sides } -0 -0 Lever or ruler
- 3 Pitch -0 -0 Vision check or pitch measurer
Note: 1. Manual finishing for base pit (trench), channel dug
with machine
2. Allowance
in Item 3 means slope should not be too cliffy. 3 (4)
Protection 1) Try best to protect pole, axle pole, benchmark pole
from damage by machines.
z { 2) Install enough light for night
work. Avoid surplus earthwork. 3 )Keep
supporters well to avoid demolish or damage without reason.
(5) Safety 1)
Cutting slope foot is forbidden for solid slope.
w 5
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page- 22 - 2) Only workers are allowed to enter machine operating site. Within the
working semidiameter, no persons or other works are allowed. Dump when the machine
is well settled. Not move spade over driver s cabin. No one is allowed in the
cargo body of truck during loading.

c
s
3)
Operation
of bulldozers and trucks obey the site
director. Drive on regulated route to avoid collide.

~ 4 )
Keep away form electric wires over machines. Not operate beneath power supply
cables. Keep 2.5 m (vertically) and 4~6 m (horizontally) away from cables.

2 .5m 4 6 m 1 1 0 2 2 0kV 5)
Install sufficient lightings at sight and machines for night work. Set obvious
warning and bar in dangerous section.
8 6) Apply
slid-assistant devices for machines and roads in rain and winter for safety
operation.
; (6)
Points of attention for construction 1 ) Work out earthwork drawing
for machine earthling indicating location, flow, deposited location, route, order,
range, levels, slope, channel, water-collection well. To avoid disturbance and
superfluous work or manual work. w
v

2 ) Arrange proper drainage to prevent surface water from running
into site and pits to disturb base. 9

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page- 23 - 3) As soon as possible to start next work when the pit (trench) is
completed. Reserve a layer over 200 3 00mm that will be moved away when next work
started in order to avoid disturbance to reduce load.
9
2 0 0 3 0 0mm r
9 f 2.2.2 Manual
excavation (trench) construction method c (1) Working
process 1) Base pit (trench) excavation should dig by block (segment)
according to excavation width by setting out. It should excavate vertically at four
sides or two sides or with slope to ensure safety according to soil and hydrology
status.
a } b
Allowed depth of base pit (trench) without support
Table 7 7 Item Soil property
u Allowed depth (m) ( m ) 1 Dense, mid-dense sand soil and
gravel soil (sand soil for filling material)
zcc 1.00 2 Hard and flexible silt clay and
powder soil | 1.25 3 Hard and flexible clay and gravel
soil (sand soil for filling material)

zcc 1.5 4 Hard clay 2.00

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page- 24 - Steepest slope of base pit (trench) slope with depth within
5m 5 m
Table 8 8 Type of soil
u Side slope (height: width) no load at slop top
Static load at slope top Dynamic load at slope top
Mid-dense sand soil 1:1.00 1:1.25 1:1.50 Mid-dense gravel
soil (sand soil for filling material) c c
1:0.75 1:1.00 1:1.25 Hard silt soil 1:0.67 1:0.75 1:1.00 Mid-dense gravel
soil (clay soil for filling material) c c
1:0.50 1:0.67 1:0.75 Hard silt clay and clay a 1:0.33 1:0.50
1:0.67 Old loess 1:0.10 1:0.25 1:0.33 Soft soil (through precipitation of
well point) c 1:1.00 - Note: 1. Static load means
piling soil or material, etc.; dynamic load means mechanic digging soil or truck
transport work, etc.; static load and dynamic load should be more than 0.8m from
edge of excavation, piling soil or material height should not be more than 1.5m.
{ {
0.8m {
1.5m 2. It may not abide by this
table when you have enough experience. 2) The
common excavation procedure for base pit (trench) is: Measure setting out
cutting and dig by layer discharge and drop water slope repair
leveling reserve enough soil layer, etc. For adjacent base pit excavation, it
should abide by the working procedure of deep first shallow second or simultaneous
work. Soil digging should be done from top to bottom by level and segment and
layer. It will check pit bottom width along with digging work and make timely
adjustment when it is not enough. It repairs side once each 1m to design elevation.
Then it makes unified slope repair and bottom clearance, checks pit bottom width
and elevation and requires that pit bottom concave and convex do not exceed 1.5cm.
For base pit (trench) digging beside existing building, it should conduct by
interval and segment. Each segment will not exceed 2m and adjacent segment
excavation should conduct after the excavated trench
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page- 25 - segment foundation is completed and tamped compact.

r

1 m
1 . 5 cm 2 m
3) Base pit (trench)
excavation should try to avoid disturbance to groundwork. When base pit is dug
manually and cannot start next working sequence after excavation, it should reserve
a 15 3 0cm layer not dug and dig to designed elevation when next working sequence
begins. c
b 9 1 5 3 0 cm r 9
4 ) When stacking soil or material above edge of base pit (trench), it should
keep a distance of more than 1m from base pit edge to ensure stability of pit edge
vertical wall or slope. When soil property is good, soil stacking or material
should keep 0.8m away from excavation edge and height not over 1.5m. It should not
stack soil high at side of completed foundation to avoid deflection or cracking of
foundation, wall and columns.
{ 1 m b
| {
0.8m 1.5m c
5) For base pit (trench) excavation, it cannot exceed base bottom
elevation. If individual place over digs, it should fill with soil of same base
soil property and tamp to required density or filled with lime soil or gravel and
tamped compact. When it over digs at important position, it can fill with low
strength concrete and get approval of design unit.

{
6) During base pit (trench) excavation, it should pay attention
to soil property change at any moment. If it appears soft soil layer, dry well, old
tomb, it should study with design unit to take such measure as deepening, replacing
or other groundwork consolidating method. When it meets cultural relic, it should
make proper treatment before construction. y
r

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page- 26 - 7) During
construction in rainy season, base pit (trench) should be dug by segment. It digs a
segment and then pours the bedding for the segment and builds dam or digs draining
ditch at both sides of base pit (trench) to prevent ground rain water from flowing
into base pit (trench). It should also frequently check stability of side slope and
support and alleviate side slop or make support as necessary to avoid collapse of
pit wall because of water dipping.

} u
5
8) After
completion of base pit (trench) excavation it should check the trench. It usually
uses chisel to drive steel chisel into base soil of base pit (trench) with hammer
and judge groundwork soil property according to hammer driving times for certain
depth. Steel chisel is made of 22 2 5mm reinforced bar and chisel point is of
60 prick shape of 1.8 2 .0m long. Iron hammer is of weight 3.6 4 .5 kg. For
hammer driving, it lifts 50 7 0cm higher than chisel top and drives chisel
perpendicularly into soil and records hammer driving times for each 30 cm of soil
layer. Chisel hole layout and chisel detection depth is determined according to
groundwork soil property and complex status as well as base trench width and shape.
Chisel detection should keep record well and fill sand oil into chisel hole after
chisel detection. It marks with color pen or separates with signs on record table
for chisel holes with too much or too few hammer driving times. It marks location
of over hard or over soft point on plane layout for analysis and treatment by
design and survey sections at trench check and acceptance.

4 22 2 5mm
602.0 1.8 m 3 . 6 4 . 5kg 5070cm
r 3 0 cm

a

9) After base pit (trench) digging to base bottom elevation
and chisel detection, it should check whether base bottom soil property is up to
design requirement together with design, survey, construction units and quality
supervision departments. It will make groundwork treatment record for soft soil
layer, holes not up to requirement and treat them well. After
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page- 27 - they conform to design requirement fully, each participating party
should sign concealing construction record and keep as work completion data.
{

r

(2) Quality requirement 1) Column base, base pit
(trench) base soil property must conform to design requirement and forbid
disturbance. 2) See table
9 for allowed deviation of external dimension of manual digging construction and
checking method. y 9 Allowed
deviation of external dimension of manual digging construction and
checking method y Table 9 9 No.
Item Allowed deviation (mm) ( m m) checking method base pit
(trench) ( ) site leveling draining ditch groundwork
(road) face layer 1
Elevation +0 -50 5 0 +0 -50 +0 -50
measure and check with water level or ruler - 2 Length,
width (measure to both sides from designed center line)
} -0-0 -0 measure and check with
theodolite and ruler - 3 Side slope -0 -0 -0
Observe or check with slope ruler 4 Surface level degree
20 Check with 2m guiding ruler and wedge filling ruler
2 m Note: 1. Deviation of ground (road) face base layer is
only suitable for ground (road) face base layer directly on excavation.
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page- 28 - 2.
Deviation of item 3 of this table means that side slope should not be deflected.
3 (3) Protection requirement for finished
product 1) It should pay attention to protect positioning pile,
reference point of measurement and control. No clash in excavation, moving and
vehicle driving and re-measure and check whether there is relocation, subsidence
and whether plane location, elevation and side slope conform to design requirement
regularly.
aa
c 2) It protects during the
whole construction of support or shoring set for base pit (trench) excavation and
no damage or removal is allowed.

3) Vertical wall and side slope of base pit (trench) should prevent
disturbance or rain water rinsing after excavation to guard against instability.
b 4) If bedding
placing cannot be done immediately after excavation of base pit (trench), it should
reserve soil layer of 150 2 50 mm thick and dig to design elevation just before
construction of next work sequence.
# 1 5 0 2 50mm r 9 (4)
Construction safety 1) For base pit excavation, the operation spacing
of two people should be more than 3.0 m and digging face to face is not allowed.
When digging area is big, working face of each person should be no less than 6m2.
Digging should be done from top to bottom by layer and segment in sequence and
forbids digging method of slop foot digging first or reverse slope digging, bottom
hollow out.
} 3 . 0m c
6 m2

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page- 29 - c
2) w earth
For a
moving by handcart, it should level road first and should use single way to avoid
clash to and fro. When removing with flatbed cart or dump truck, the distance
between two trucks cannot be less than 10 m. When charging and discharging, the
distance between two trucks cannot be less than 1 m.
c # 4
} 1 0m z }
1m 3)
For vertical wall and side slope of base pit (trench), it should prevent collapse
during excavation and exposing period and make protection as necessary. At the side
of wall base and surrounding of column base, earth stacking cannot be too high.
b
y (5) Points of attention for construction
1 ) Excavation of base pit (trench) should set level pile to control
base bottom elevation and spacing between mark pegs should be no more than 3.0m. It
should check seriously to avoid over digging. If there is partial over digging, it
should use low compressive material such as lime soil or gravel to backfill by
layer and tamped compact.
3 . 0 m
a 2) Construction in
rainy and winter season should be done continuously and it should enter next work
sequence after completion of base pit (trench) digging to reduce disturbance and
damage to base soil.
l 9
u 2.2.3 Earth backfill construction method
w (1) Working condition 1) It should use
original soil in base pit (trench) first and clear organic impurity or grain size
bigger than 50mm. Water content should up to standard.
PHASE PROJECT

page- 30 -

c c
5 0mm c 2) Before earth backfill, it should clear
grass, impurity, tree root, silt on base bottom and discharge water and set
draining ditch or flood cutting ditch all around to prevent ground water from
flowing into filling area or base pit (trench) to immerse groundwork and lead to
base soil subsidence.

3 )Measure
and set well level elevation, drive level wooden stack at base pit (trench), slope
edge at 3m interval. Make level mark in room and on side wall of scattered water.
3 m (2)
Main tool and equipment Main tool and equipment for manual backfill
are: spade, handcart, wooden tamp, frog tamper, screen, spray kettle, etc.

(3)
Construction methods 1) It should check whether soil, water content
is within control range before earth filling. Soil water content is proper when it
is held in hand to a block and becomes loose when drops to ground. When water
content is too much, it should take such measures as making it loose to dry by
sunshine and wind, changing earth for backfill, adding dry soil or other water
absorbing material to avoid gumming soil. If soil is too dry (or sand soil, gravel
soil, etc.), it should spray water to damp first, add compacting times or use big
power tamping machine. The compaction impact depth of various compacting machines
is related with soil property, water content and compacting times. The best water
content and maximum dry density of backfill earth should be determined according to
design requirement and see Table 10 for reference value.

8 { {
a a c

u

PHASE PROJECT

page- 31 -
u 10
The best water content and maximum dry density of earth
u

Table 10 10 No. Soil type u Change
range Best water content (%) (weight ratio) %
Maximum dry density t/m3 1 Sand soil 8 1 2 1.80 1 .88 2
Clay 1923 1.581.70 3 Silt clay 1215 1.851.95 4 Powder soil
16 2 2 1.61 1 .80 Note: 1. Maximum soil dry density in the table should be
determined by actual reaching digit at site;
u 2 . Common backfill can neglect
this test. 2) Backfill soil should be spread and
tamped by layer and soil thickness of each layer and compacting times should be
determined by soil property, compacting factor and machine performance. Common soil
spreading thickness should be less than action depth of compacting machine
compaction. It should compact soil with minimum machine function. It should usually
make site tamping (compacting) test at site for decision. Maximum soil spreading
layer thickness by common frog tamper is not more than 250mm and compacting times
are not less than 3 4 times.
z
z w
z250mm
3 - 4 3) Soil filling should set certain slope at edge to
maintain filling stability. Filling side slope should be specified in design
according to filling height, soil type and its importance. When there is
stipulation, it may work according to Table 11.
u
1 1
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page- 32 - Side slope for permanent filling > Table 11
1 1 No. Soil type u Filling height (m) m Side slope
1 Clay, loess, similar loess a a 6 1:1.50 2
Silt clay, marlite soil a 6 7 1:1.50 3 Mid sand and
coarse sand 10 1:1.50 4 Loess, similar loess { 6 9
1:1.50 5 Gravel and gravel soil 10 12 1:1.50 6 Easily weathered
rock soil 12 1:1.50 Note: 1. When filling height is over specified
limit value of this table, its side slope can be made to folding line shape and
lower side slope of filling should be 1:1.75 1 :2.00
1 :1.75 1 :2.00 2. For
permanent filling, if soil property is not listed in this table, its side slope
cannot be more than + 45 / 2 is natural dip angle of soil;
> u /45+
2 u 3. For side slope of temporary filling with quite
ling using time (like temporary construction filling with using time over one
year), when filling height is less than 10m, it can use 1:1.50. If it exceeds 10m,
it can make it to folding line shape with 1:1.50 used for upper part and 1:1.75
used for lower part.

10m 1 : 1.50 1
0m 1 : 1 .50 1 : 1 .75 4) Filling should
start from the lowest part, whole width will be divided to level layer from bottom
to top and spread soil uniformly and tamp (compact) solid.

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page- 33 - 5) When deep and shallow pits (trench) are connected, it should fill
deep pit (trench) level first, then tamp by layer with shallow pit together. If it
fills by segment, it fills connection to stair shape and staggers layer connection
part. Seaming spacing between upper and lower layer is not less than 1.0m. Grinding
route overlapping of each layer should reach 0.5 1 .0m. Wall base and piping
backfill should use fine soil at both sides and tamp at the same time.
l
1 .0m 0.5
1.0m ; }

6) It should fill earth and level
initially before manual backfill tamping. Tamping should be done in certain
direction with one tamp over half of the other tamp. Tamp connects with tamp and
line connects with line. It tamps twice with vertical and transverse crossing by
layer. When it tamps base trench and floor, taming route should begin from four
sides and then tamp to the middle.
s
l} 7)
Backfill of base pit (trench) in rainy season should not have too big working face
and should be completed by segment and patch, and period. Working sequences from
soil moving, spreading and tamping should be done continuously.
a
9 l
(4) Quality requirement 1) Item guarantee a Floor handling
must conform to design requirement or stipulation of construction specification.
b Soil for backfill must conform to
design requirement or stipulation of construction specification.
c Backfill soil must be
tamped solid by layer according to stipulation. For dry
PHASE PROJECT

page- 34 - density of soil after sampling for testing compaction, the qualification
rate should be no less than 90%. The difference of minimum value of unqualified dry
density and design value should be no more than 0.08t/m3 and should not be
concentrated. q
u
9 0 %
0 . 08t/m3 2) Allowed deviation item See
Table 12 for allowed deviation and test method of backfill soil construction.
y 12 Allowed deviation and test method of
backfill soil construction y Table 12 1 2 No.
Item Allowed deviation (mm) mm Test method Base
pit (trench) piping ditch
Filling, site leveling
Ground
(road)
face base layer Manual work
Mechanic work 1 Elevation +0 -50 5 0 1 00 +0 -50
Measure and check with water level or ruler - 2 Surface
level degree 20 Check with 2m guiding ruler and wedge
filling ruler 2 m (5 ) Protection requirement for finished
product 1) It should pay attention to protect positioning
standard pile, axial line pile, and standard elevation pile in backfill to prevent
form dumping, damaging or subsidence.

a
PHASE PROJECT

page- 35 - 2) Backfill of base pit (trench) should be done symmetrically by layer
to prevent one side backfill from creating pressure unbalance of both sides to
cause groundwork deformation of slanting.
} f 3) For
night work, it should arrange working sequence rationally, set adequate lighting.
It forbids truck to dump soil directly to trench, avoids over thickness of soil
spreading and foundation damage.
4) For already filled soil, it should
compact surface solid to make certain slope or draining facility to prevent ground
rain water from flowing into pit (trench) to immerse groundwork.

( Construction safety
6) 1) Before backfill of base
pit (trench), it should check whether there is collapse phenomenon at pit (trench)
wall, operator should wear safety helmet before going down the pit (trench).
2)
It should pay attention to side slope soil change at any moment during filling and
tamping process. If there is danger of loose soil dropping or collapse at pit
(trench) and ditch wall, it should take proper shoring measure. It cannot stack
heave subject at the side of base pit (trench). z
u
u
3) For backfill of pit (trench) or indoor backfill, when truck
is used to move soil, it should check gangway and temporary bridge to guarantee
smooth traffic safety. The distance between truck and truck on the way cannot be
less than 5 m. it should set brake on all vehicles. For backfill by hand cart, it
cannot leave cart free for auto soil dumping.
~

5 m ~ { a
PHASE PROJECT

page- 36 - 4) Electro-mechanic equipment can only be operated by professional
electro-mechanic staff. The usage of frog tamper should be done by two people with
one responsible for rubber line moving. The tamper operator must wear rubber glove
to avoid electric shock. It requires serious work for tamping and parallel spacing
between two machines cannot be less than 3m. When it tamps in the same line, the
distance between two machines cannot be less than 10m.

}
4
} 3m
10m

(7) Point of attention for construction 1 ) For filling with
density requirement, it should take sample to test dry density after tamping
according to stipulation. It can fill upper layer only when it is up to design and
specification requirement. For any part not up to design requirement, it should
take measure to handle it.

2) It should select backfill soil strictly and
control water content and tamping times. For filling of different soil, it should
spread by layer with rule according to soil type. It should place soil layer of big
penetration property under that of small penetration property and cannot mix them
for use to facilitate water content removal and stable base soil. It can also avoid
water bag forming in filling generation of sliding phenomenon.

r r
3) Control strictly soil
spreading thickness of each layer and forbid truck to pour earth directly to base
pit (trench) and forbid to use water pouring and water shaking methods to sink
earth instead of tamping for compaction.
z c
c 4) It is not proper for backfill work in rainy day. When
backfill must be done, it should be carried out quickly by segment. It should use
such filling
PHASE PROJECT

page- 37 - material like sand soil and stone bits and there should be rain proof
and draining measure taken all around.
a
2.3 Steel concrete engineering y 2.3.1 Steel
bar engineering (1) Purchase of steel bars The purchase of steel
bars should be strictly complied with the material purchasing procedures of
ISO9001-2000 that is carried out by our company. We will assess all providers and
put forward our specific requirements on materials needed, especially the steel
bars that will be used under longitudinal stress. In addition to the national
standards concerned, this kind of steel bar also needs to satisfy the requirements
of Acceptance Specifications for the Construction Quality of Concrete Structural
Engineering (GB50204-2002) in terms of mechanical properties of the anti-seismic
structure. 1-2 most favorable providers are chosen in order to optimize the
material supply.
ISO9001-2000

f G B 5 0204-
2002 }
f
1 2 (2) Bar quality inspection The rebar
comes into site with completed certificates. Each bundle (set) should has the
nametag with it. After rebar entering site, Contractor representative or Supervisor
Engineer should be present to witness sampling and testing according to the
requirements. The rebar can only be used after approval or removed right away from
the site if rejected. During machining process, in case that rebar has been broken,
or bad welding case or physical abnormalities, the chemical or other special tests
should be conducted.

&
<

b |
f
PHASE PROJECT

page- 38 - (3) Bar processing The processing of steel bars mainly focuses
on the concentrative processing inside of the processing shed that is installed
with a whole series of processing machines for bar processing. The bar processing
should strictly comply with the requirements of the material table. Bar processing
includes straightening, derusting, cutting, shaping through flash welding. After
being processed on the spot, the finished products of these steel bars are conveyed
to the site again and directly piled within the area pointed for lifting so as to
be lifted to the due position by a crane when needed. All raw materials and
finished products of steel bars are identified, substantially bonded with lead
wire, and piled in order for lifting.
(
y l

(4) Bar welding The methods for bar welding are
referred to Clause 2.2.4.3. 2 . 2 .4.3 (5) Bar bonding
1) Construction conditions a Based on the job schedule and requirements
of the working drawings, the job specifications for bar making and installing are
signed and issued. Furthermore, the technical objectives should be explained on the
basis of the integration of the engineering structural characteristics and the bar
making requirements.

b The bar processing machines have been installed
and inspected. They can be put into operation after successful test running.
c The completely or partially
installed moldboards are supported firmly and gone through the pre-check
formalities. Wood dusts and waste have been
PHASE PROJECT

page- 39 - cleaned out of the moldboard. The seams in the board have been sealed
and coated with a partitioning agent.
, d a
The
well-processed bars are conveyed to the construction site and tidily piled with
sole timbers in the position determined according to the construction layout
respectively according to their types, specifications, parts, and serial numbers.

e The dimension lines of the walls, poles, and beams etc and the
horizontal levels are identified or scored on the moldboards.
z f The bars positions,
amounts, and lengths that are preset in the lower layer should be inspected
according to the lines scored. Treatment should be taken for those preset bars that
are unqualified. The treatment on the pre-left bars that are protuberant includes
derusting the bar surface and cleaning waste like cement mortar etc. It also needs
to burrow and get rid of the incompact parts on the surface of the basic concrete,
clean it, and wet it.

q
g The scaffold used for matching with the bar bonding has been
built and installed. Horizontal conveying vessels and vertical conveying machines
are ready besides for inspection and test running.
~ 2) Construction method
a Basic bar bonding - The cushion ply is marked with
lines according to the designed spacing, which are based on when the horizontal and
vertical bars are laid. During placement, the hook needs to be laid upward
carefully without tilting. But for double-layer steel network, the hooks of the
bars on the upper layer need to be laid downward.
PHASE PROJECT

page- 40 -
- For the cross of two steel bars around the
base, each point should be bonded. The middle part should be firmly bonded like a
Japanese apricot flower every other one. The steel network with bi-directional main
bars needs to bond all crosses of steel bars. During the bonding, it should be paid
attention to the splay iron buckle or bonding the left buckle and the right buckle)
of adjacent bonding points, which is used to avoid the tilting and deformation of
the steel network pieces. }

-
When the independent pole base is double bended, the long bar of the steel network
should be laid under the short bar. b
- The lower end of the inserted bar that is used to connect the
pole being poured now and the base should be bonded with the basic bar through a
90 h ook. The hooping ought to be one pole bar s diameter less than the pole
hooping so as to connect conveniently. The inserted bar should be fixed with wood
bars or a #-shaped steel framework in order to prevent the pole from axial
offsetting. l 9 0
l
- When the base is matched with a double-layer
steel network, a steel raker or a concrete raker should be installed under the
upper steel network to ensure the correctness of spacing and positions of bars on
the upper and lower steel layers.
s

b Pole bar bonding - When bonding, first the
hoopings, of which the spacing and amounts are determined according to the design,
are buckled with the lap bar extruding from the lower layer in accordance with the
requirement that the hooks should be staggered. And then the pole bar is erected
and within the lap length bonded with the lap bar, the bonding buckles for which
are no less than 3. These buckles are inward so as to help the hooping move upward.
PHASE PROJECT

page- 41 - If the main pole bar is lapped with a round smooth bar, the hook of the
rim angles and the mold should form a 45 a ngle, while the hook of the middle
part and the mold should form a 90 a ngle.

b
3

4 5 9 0 - The lap length of the bonding joint
for the main pole bar should be complied with the requirements of the design. If
there is no requirement, it can be bonded according to Table 13.
13
Lap length of the bearing pole bars bonding joint -
Table 13 13 Type of steel bar Grade of concrete

intension C20 C25 >C25 Class I I35d 30d 25d Class II
II45d 40d 35d - The bonding joints should be staggered mutually. Within
the scope of 30 times the diameter of the bearing bar (and no less than 500mm), the
area ratios of the sectional area of the bearing bar with bonding joints against
the total sectional area of the bearing bar in the tensile zone and in the
compression zone are no more than 25% and 50% respectively.
f
30 500mm
f -25%50% - The
f
spacing of hoopings can be marked with a chalk on the erected main pole bar. And
then the looped hoopings are moved upward and it aptly adopts buckle bonding from
up to down. b
- The hooping should be
vertical to the main bar. All crosses of the rim angles of the hooping and the main
bar need to be bonded, while the crosses of the main bar and the middle part of the
hooping are bonded
PHASE PROJECT

page- 42 - like a quincunx or interleaving. Nonetheless, The straight part of the
hooping and the vertical bar can be bonded and fixed like a quincunx and
interleaving so as to prevent the moldboard from tilting. The joints of hoopings
(i.e., where the hooks have been superimposed) can be staggered vertically along
the pole and locate on the joints of the hoopings and the main pole bars. But for
those poles of a large sectional area and with a crossing hooping, their joints can
be located on the joints of the hooping and any middle main bar. In the region
where has some anti-seismic requirements, the front end of the pole hooping should
be bended into 135and its straight length should be no less than 10d (d C
diameter of the hooping hereunder). If the hoopings are lapped in a 90angle,
the lapping joint should be welded and the weld length of one-sided weld seam
should be no less than 10d. For the joints of column base, column top, and beam
column, the spacing of hoopings should be intensified according to the requirements
of the design.

9

135 10dd
90
10dz - The surface of
the main bar of the lower layer is exposed to the air, so it is suitable to use
tools or a pole hooping to involve it into a diameter of a pole hooping so as to
lap the bar at the upper layer conveniently. When the sectional areas of the upper
and lower layers change, the extruding part of bars at the lower layer must be
shortened precisely before the beam bar is bonded. Bars are not permissible to be
pulled optionally after the concrete on the building surface has been
poured.

z }
- The steel
bars inside the frameworks beam, bracket, and support cap should be arranged
inside the vertical bar of the column.
z - If the design requires that
the hooping should be arranged with bracing, the bracing should hook on to the
hooping.

- -
PHASE PROJECT

page- 43 - - The control and protection layer of the pole bar can be bonded to the
exterior surface of the erected pole bar with a cushion of cement mortar (or
plastic card) and the spacing is 1000mm in general so as to ensure the correctness
of the thickness of the main bars protection layer.

b 1000mm c Beam bar bonding
z - When it adopts bonding inside the mold, it needs to mark the spacing
of the hoopings on the main beam moldboard according to the design drawing first.
Then the bonding sequence is showed as follows: the main bars are well looped
through with hoopings and they are distributed one by one according to the already
marked spacing The bending bars and main bars are fixed The bending bars
of the secondary beam and the main bars are well looped with hoopings The
erected bars are erected by laying down the main bars and the secondary beam bars
The main bars and the hoopings that are under the beam are bonded every a
certain spacing The erected bars are bonded and erected The erected bars
are bonded again. The main beam and the secondary beam should be matched with each
other simultaneously.

z
z
bzb z
b b z z
- The hooping inside the beam should be
vertical to the main bar, the joint of the hoopings should be staggered, and the
crosses of the rim angles of the hooping and the vertical bar should be fixed. At
the place where the hooks of the hoopings are superimposed, interleaving bond is
adopted inside the beam. For those that have anti-seismic requirements, the hooping
hook should be in a 135. If it is made into a closed hooping, the weld length
for one-sided weld seam should be 610d.
z
z 135
610d - The positions of the bending bar
and the steel bar of negative bending moment must be correct. At the joint of the
beam and the column, the embedded length of the beam into the column should meet
the design needs. zz

PHASE PROJECT

page- 44 - - When the diameter of the beams bearing bar is no
less than 25mm, bonding joint is not desirable. When that is less than 25mm, it can
adopt the bonding joint. If there is no specification in the design for the lapping
length, it can refer to that in Table 14. The end of the lapping length should be
no less than 10d distant from the bending part of the bar. The joint should no be
set in the place of the beam where has a highest bending moment. In the tensile
region, the end of the bonding joint of Class I bar should be made into a hook (but
its not the case for Class II bar) and the lapping part should be fixed in the
middle part and at the two ends. The bonding joints should be staggered mutually.
Within the scope of 30d around the bearing bar (and no less than 500mm), the area
ratios of the sectional area of the bearing bar with bonding joints against the
total sectional area of the bearing bar in the tensile zone and in the compression
zone are no more than 25% and 50% respectively. z-
25mm25mm
14
10dz-
I II

}
f30d500mm
-25%50% -
f f
When the vertical bearing bars are of double rows or three rows, a short bar of a
25mm diameter is used as a cushion between every two rows of bars. If the vertical
bars diameter is larger than 25mm, the specification of the short bars
diameter should be the same as that of the vertical bar to ensure the design
requirements.
f}
25mm
25mm

- If the vertical bearing bars
of the main beam, which are at the same height, have template beams and edge beams
(collar beams), they must be supported above the bearing bars of the template beams
or edge beams and the lay-down lengths of the two ends of the main bar should keep
uniform. The vertical bearing bar of the secondary beam should be supported above
the vertical bearing bar of the main
beam.zf zzz z
zf }
zfzf - The bar of the
secondary beam should be imposed above that of the
PHASE PROJECT

page- 45 - main beam in the place where the upper vertical bars of the main beam
and the secondary beam met.
zzzz d Plate bar bonding
- Before bonding, the mold needs repairing and the waste on the mold
should be cleaned out. The spacing of the main bar and the distributed bar should
be marked on the mold with a chalk.
, - According to
the bar spacing that has already marked, it needs to put down the bearing bar,
distributed bar, pre-embedded pieces, electric pipeline, and manholes etc.
Meanwhile, it needs to match with the installation and fixation.

f
- The requirements for the length, position, and amount of the
lapping bars and the needs for the bonding of the beam bar should be specified.

z - The sequences for the
arrangement of the plate bar, secondary beam bar, and the main beam bar are
uppermost, middle, and lowest respectively in the place where the plate meets the
secondary beam and the main beam. zz
zz - The plate bar is usually bonded
with smooth buckles or splay buckles. The cross of the two outside bars should be
bonded. In addition, other crosses can be staggered and bonded every two points
(all should be bonded if the crosses are joints of bi-directional arrangement plate
bar). If the plate bar is matched with double-layer bars, a steel support is
required between the two bars in order to ensure the correct position of the upper
bars. }

}

- For the arrangement plate bar with negative
bending moment, each buckle should be bonded and a cushion of cement mortar needs
to be
PHASE PROJECT

page- 46 - paved under the main bar to prevent the main bar from being trampled.
Especially for such cantilever plate as canopy, corbel table, and porch etc, it
needs to strictly control the position of the bar with negative bending moment to
avoid deformation.

-
The bending point of the floor bar should comply with the provisions of the design.
If there is no identification in the design drawing, the side-span support of the
plate can take L/10 of the span as the bending point. As far as the plates
middle span and the plates continuous multi-span are concerned, it can take L/6
of the midline of the support as the bending point (L C the span between the
middles of two plates).
l L/6
L/10
L 3) Quality requirements a The steel bars should
be accompanied with ex factory quality certificates and test reports and the types
and quality of the steel bars should meet the needs of the design and comply with
the provisions of standards concerned.

b Those steel bars that contain
granular or lamellar aged rust or spots in the bars remain even after derusting
should be strictly forbidden from use according to the original specifications. The
surface of the bar should be kept clean.

c The
bars specification, shape, size, amount, anchoring length, and joint
arrangement should be complied with the requirements of the design and the
construction specifications.
d The welding
joints of the steel bars should be sampled according to the provisions. The testing
results of the mechanical properties must accord with the specific regulations for
welding and checking of steel bars.
PHASE PROJECT

page- 47 -
e
Bonding and welding of the steel network pieces and the framework should be up to
the quality requirements of the specifications. Those with buckle missing or
loosing are no more than 10% of the total and they should not be concentrated. In
the framework, there should be no weld missing and sealing off. Those missed weld
or sealed off should be no more than 2% of the total welding points for the steel
network and they should not be concentrated.
1 0 %
2 % f The bending
orientation of the fishing platform must be correct. The joint bonding should be in
accordance with the provisions of the construction specification. From the testing
result of the lapping length, it shows that each should be no less than the
appointed value.
g For the hooping that is made by
Class I steel bar or the low carbon cable through steel bar cold draw, its amount,
bending angle for the fishing platform, and the straight length should comply with
the requirements of the design and the construction specifications.
I

h As for the welding joint, there is no horizontal fissure and burning
and it is welded so evenly that the bending at the welding joint is no more than
4and that the offset of the bar axis at the welding joint is no larger than
0.1d and no more than 2mm. As for the joints formed by arc welding, the welding
surface is flat without a depression and beading; there is no fissure, pore, slag
included, and undercutting. As for the joints formed by arc welding manually, the
quality standard and inspection method refer to Regulations for Welding and
Inspection of Steel Bar (JGJ 18 - 96) for details.

4
0 . 1 d 2 m m

JGJ 1896 4) Finished product protection requirements

PHASE PROJECT

page- 48 - a After the shaped rebar or framework transported into the site, they
should be stocked orderly according to the job No., structure location, rebar No.
and dimensions. Keep the surface clean and free from oil, clay contamination or
bending deformation. The storage period cannot be too long to cause rust again.

b During transportation and installation,
it should be handled gently and not be thrown and collided in case of deformation.
c
During or after rebar binding, no walking, piling or spring board on it.

d When binding
rebar, take care of the embedded steel and opening form
e Keep rebar free from painting on the
inside of forming. 5) Construction Safety
a The rebar worker should be well trained, experienced and capable of
the work. Familiar with mechanic and operating regulations.

b The electrical for rebar processing should be well insulated and
ground. There is one switch for each electrical machine, which has creepage
protection switch. The exposed machine parts must be protected with guards, and
turn off the power when the work stops. |
}
; c Before machining
rebar, the machine should be started up for a while till the normal conditions have
been reached.

PHASE PROJECT

page- 49 - d When rebar will be drawn in a cold manner, the two end of the field
should be cleared, no walking on the rebar. The work cannot be started until the
workers have been in safety positions. --}
-

- e Workers will
stand at opposite direction the rebar will go when they use the rebar bender. If
the rebar is shorter than 400mm, the safety measures should be taken in case the
rebar springs out.
400mm
f Use two angle stands on each
side of the cutting machine to fix the bigger rebar because of the great force on
the rebar. f}} g
No flammable items stored near the welding machines shelter. Keep good site
conditions when welding in the building.

| h
Take care of things around on the way when carrying rebar, in case the rebar will
hook or hit upon other dangerous things, especially the electrical cables.

i No temporary power cables and vibrator cables on the rebar. If do needed,
place a piece of wood between cables and rebar. The maximum lamp voltage is 36V.

36V j Keep distance from the
high voltage cables or power when lifting or installing rebar. In storming weather,
standing rebar areas should be no work and cleared.

b
6) Construction Instructions
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page- 50 - a All the rebar should be machined in the field shop, then transport to
the installation location. Prior to machining, check the Test Report, certificates.
In the processing, different No.and types of rebar should be machined separately.
And finished rebar will be numbered and tagged on in case disorder.

b Use truck or cart and two-wheel-level cart to transfer rebar

into site. Put them in order by the installation sequence and types. The rebar
which will be used firstly is placed above those will be used later. A man will
take the responsibility of keeping it neatly, orderly as to keep construction
schedule.

c Prior to installation, the installation
process, method should be made, and also cooperation with other work, especially
with form, frames and anchor bolt, piping works. Draw the plan and elevation so as
to give instruction to the construction. Keep all work going without difficulities
and free of interferences.

5 b
'
d After binding rebar, check all rebar thoroughly. Any distance mistake should be
corrected at once. Keep rebar clean and free of water, soil and dirt. When pouring
concrete, a supervisor should be present.
,
c } 2.3.2
Installation and removal of the moldboard (1) Installation and
removal of the column moldboard 1) Preparation of construction
PHASE PROJECT

page- 51 - a Design of the moldboard: The plate is a ply one and it is laid down
horizontally in an area of 50100 square meters. The reasonable amount of the
moldboard should be determined according to the sectional size of the column and
the moldboard needs to be made in advance.
50100
b Moldboard should be pre-made and assembled.
The location used for assembly should be flat and solid and ready for discharge.
According to the arrangement drawing, the column moldboard is pre-assembled into 4
pieces (one face is equivalent to one piece). Each pore on two adjacent plates is
locked with a U-type card. The steel framework is cushioned by a 3-type buckle
through the hook bolt and then is chucked with the side of the plate. When it is
assembling, it needs to leave pore for concrete pouring and cleaning in advance. On
one side of the moldboard, there is a angle mold attached.
4
} U 3
} c After the assembling, the
moldboards are numbered, coated with demoulding agent, and then piled by
specification. c d It needs to mark the axis
of the column, the sideline of the moldboard, and the control level. Cement mortar
is used to level at the entrance to the bottom of the column. The bar loop is pre-
buried in the floor slab to adjust the verticality of the column bar.

e All preparations are accomplished that
the column bar is bonded, all kinds of pre-buried pieces are installed, the bar
protection cushions are bonded, and the hidden and pre-check formalities are gone
through.
f
Technical details should be explained to the operators.
2 )Construction Methods
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page- 52 - a Technological process Leveling and orientation
column moldboard assembling installing drawbar or inclined strut adjusting
the verticality column moldboard pre-checking pouring concrete
removing the column moldboard.
- a
b Key points in operation
- The cement mortar is floated and surfaced according to the
level and the orientation pier is made according to the sideline of the column
moldboard in order to ensure the correctness of the level and the position of the
column axis.
- The pre-assembled column moldboard in pieces are
installed and set in place: the two adjacent pieces are oriented first, and then
iron wire is used to bond with the main bar temporarily. A U-type card is used to
connect two moldboards and chuck them. After the two pieces of the moldboard are
accomplished, the other two can be installed.
} U }
l
} } - Pole hooping is installed. -
Drawbar or inclined strut is installed. On each side of the column moldboard, 2
drawbars are arranged and fixed on the pre-buried bar loop of the floor slab. They
are controlled by the theodolite and can adjust the verticality of the column
moldboard with the petal basket bolt. The angle of the drawbar and the ground ought
to be 45, while the pre-buried bar loop should be 3/4 of the column height
distant from the column. -2-
: - 45

3/4 - It needs to clean the inside of the pole
moldboard completely, the clean entrance is closed, and the pre-check of the pole
moldboard is gone
PHASE PROJECT

page- 53 - through. -
Moldboard of the column is removed. The removal sequences are respectively the
drawbar of the pole moldboard (or support), pole hooping, and the U-type card that
is used to connect each piece of the pole moldboard. Finally, it separates the
moldboard from the concrete with a pry rod to slightly pry the moldboard.
-
lU

c Quality requirements - The moldboard and
its bracket must possess enough strength, toughness, and stability. The support
part of its bracket must have enough area to support. If it is installed on the
base soil, the base soil must be very solid and be accompanied with discharge
measures. Waterproof measures must be taken for loess of collapsibility and anti-
frozen measures must be taken for frost heave soil.

qc
c6 - Width of the engineering seam of
the moldboard is no more than 1.5mm. 1.5mm - Measures
should be taken to clean the contact surface of the moldboard and the concrete and
other anti-sticking measures also need being taken. The accumulative area of the
cement mortar and without coating demoulding agent for each column moldboard is no
more than 400 cm2.
u u
400 cm2 d Products protection - Much attention
should be attached to lifting and laying down the moldboard slightly. No pounding
on the concrete of the floor slab is permissible and the deformation of the
moldboard must be avoided.
c - Only if the concrete intension of the column
moldboard guarantees that the surface and edges and corners are not damaged can the
moldboard
PHASE PROJECT

page- 54 - can be removed.
- During the removal of the moldboard, hard smashing with a hammer or hard
prying with a pry rod are prohibited lest it damage the surface of the concrete and
the edges and corners.
q e
Construction Safety - When the column moldboard is installed, it needs
to connect and fix the column moldboard and the main bar temporarily to prevent the
moldboard from hurting people. -
- When the pre-assembled column moldboard is removed,
the sling is prepared first. The jointer for the drawbar and the two pieces of
column moldboard are removed. And then the column moldboard is lifted and conveyed
after the moldboard is separated from the concrete surface.
-
}lq - Scaffold
should be built when work high above the ground and the operators should wear
safety belts. f Precautions for
construction - Before the moldboard is set up, it needs to mark
out the sidelines of the column according to the design drawing. What needs to be
done are to float the pier, to adjust the position of the steel bar, and to adopt a
steel scaffold to fix the upper part of the steel bar to ensure the correctness of
the bar position.
-
Specification and spacing of the pole hooping are chosen after careful calculation.
The four corners of the column should be fixed with drawbar and bracket.

- (2) Putting-up of field-
pouring mould
PHASE PROJECT

page- 55 - z 1) Construction Methods a Technological
process for putting-up of field-pouring beam mould: set up framed bent place
beam soleplaterectify according to the axis and level subsequently and fix beam
soleplatebind steel structure of the beam and conduct hidden
inspectionsupport the beam soleplate with a bracket and rectify
accordinglyset up field pouring mould. z z

z z z b
Select standpipes to length according to the height of the floor with a distance of
800 mm when the pipe is jointed along the direction of the beam. While the pipe is
jointed at the end of the beam, the distance is the sum of beam section and the
thickness of the moldboard. Place 50-cm thick wood at the bottom of the upright
post. Place vertical and horizontal poles among upright poles for stability. Place
a horizontal pole at the height of 500mm. Place one pole above the pole a the level
1.6m ~ 2.0 m high. When beam slab spanning exceeding 4M, the moldboard shall rise
with an arch. In case of no concrete requirements from design, the height of the
arch is suggested to be 1/1,000-3/1,000 of the entire spanning. when setting up
superstrata moldboard and bracket, upright post of superstrata bracket shall
accurately rely upon the upright post of the underlayer strut rod with underplate
laid. b

b z8 0

0 z z b
- - -
50
500mm1.6M2.0M-
50 z
4 M
1/10003/1000
b b 2) Mould dismantle:
a The sequence of mould dismantle shall comply with the following principle: parts
set up earlier shall be dismantled later while those set up later shall be
dismantled at first with non-supporting part ahead of supporting part.

PHASE PROJECT

page- 56 - b Dismantle of bearing mould and bracket of rib-shaped story covers: 70%
of designed concrete intension level shall be reached in case of the spanning of
beam and mould equal to or less than 8m; 100% shall be reached when the spanning
exceeding 8m; non-bearing mould beside the beam can be dismantled only when
concrete surface and its arris will not be damaged by the dismantle.
z 8m
70% 8m 100 %z
q c Dismantle of strut rods of multi-
story floor slab: during the concreting of superstrata story cover, mould and
bracket of the lower floor slab shall not be dismantled, and the mould and strut
rod of next floor slab shall be dismantled on the basis of the load of the floor
where concrete is to be poured as well as the concrete intension of this floor.
Dismantle shall depend upon calculation in case of too large load. In case of
average load, dismantle when the concrete reaches designed strength, and dismantle
partially when 70% of designed strength reached. The distance between strut rods
shall not exceed 3m for the bottom die and its strut rod of main beam with a
spanning of over 4m.

t 70% 4mz

3m 3) Finished products protection a

Do not strike or hit mounted mould and strut rods heavily.
b Do not put up springboard on the suspended mould, truss and
tiebeam so as to ensure the firmness and stabilization of mould and keep its shape.
- c Temporary
scaffold is prohibited to be connected with mould and strut rod when putting up.
l d Vehicles are not allowed to run over
the mould platform, and materials and heavy articles not allowed to pile up there
as well.
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page- 57 - 4) Construction Safety
a Operation crews shall put on safety helmet when installing moulds and
tie up safety belt when working high above the ground.
b Moulds shall be supported
according to priority, and mould and supporting system shall be supported before
fixing. Do not use drawbars to carry persons, and no operation permitted on the
dismantled moulds. -
c Mould dismantle high above the
ground shall be superintended by designated personnel with operation zone lined out
accordingly and no passengers allowed.
5) Construction precautions a When installing strut rods of main
and secondary beams, soil ground shall be tamped with stow-wood laid at the bottom;
in case of multi-story building, superstrata and lower strut rods shall be on the
same straight line, otherwise relevant measures shall be adopted to guarantee that
the understructure meets the demand of superstructure for construction load so as
to prevent mould distortion and excessive penetration.
zu

b Pre-assembling moulds are usually
employed for beams. Use sprag and bracket to tighten after the mould lifted up when
putting up, and do not loose the hook before beam mould and bracket are tightened
up and become steady so as to prevent overturn. z
-z -
c Seams between moulds shall be leak
resistance. Sponge strips and monolithic sticking tapes shall be used for seam
filling when seams fail to reach relevant requirements so as to prevent mortar from
leaking and ensure the engineering quality.
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page- 58 -

2.3.3. Armored concrete pouring
} (1) Recipe design 1) Control of concrete recipe
a Slump constant shall be control within 3-5cm. Under the
precondition of concrete intension and construction requirements, water cement
ratio of concrete shall be reduced as possible.
35cm
b Select raw and fine aggregate from concrete carefully, and do
not use alkali-reactivity aggregate.
c Starting from control of PH values of solutions, reactive silica quantity, soda
concentration and moisture as well as change of basicity silicon dioxide and
colloid, ensure alkali content of each m3 in all concrete recipes less than
3.0kg/m3 to prevent alkaline-aggregate reaction and improve the viability of
concrete .
PH

.
0 k g / m 3 3

; d CI raw Material shall not be used in concrete, and CI content shall
be less than 0.15% of the cement.
CI CI
< e Blend is used
0.15%
with the function of control alkaline-aggregate reaction and ameliorating the
performance of concrete .

(2) Preparation of constructionPreparation of construction 1 ) Establish
concrete-pouring scheme according to structure features, and brief the participants
about the scheme in details.
PHASE PROJECT
page- 59 - }
2 )
Various mechanical equipments stay in sound conditions after installing, position-
fixing, repair and maintenance and pilot running with appropriate power supply.

3) Prepare adequate sand,
stone, cement, blend as well as admixture on the site to meet the requirement of
uninterrupted concreting.
ul 4) Rubbish, wood
flour and earth in the mould as well as oily soil on steel bar have already been
cleaned; wood former shall be moistened with water before casting concrete while no
remaining water permitted; inner side of sheet steel form has been painted with
release agent. ,z

5) After
a the
entire process covering mould putting-up, steel bar binding, hidden ironworks and
pipelines laying on the floor of concrete pouring completed, go through hidden and
pre-check procedures when design and acceptance specifications reached.
r

6) The road from concrete batching plant to
pouring site has already been built up to ensure a smooth traffic.
}p} 7) Shelf and
walkway for concrete pouring have already been put up and inspected as in
accordance with construction and safety requirements.
(3) Construction Methods
1) Confirm various material usages in each holder according to recipe
for concrete mixing. Operating personnel shall mix materials strictly according to
material usages for each holder. Material mixing sequence: lay gravel firstly, then
add cement, water and admixture one after another; pulverized fuel ash shall be
added with cement when required. Strictly control water consumption, and mixing
time shall be not less than 90s
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page- 60 - usually with mixing uniformity and solid color required.
p

c
p 90sp
2) After concrete discharged from pug mill, tipping lorry or locomotive Tip car
shall work at pouring site in time. During transport, prevent concrete liquation,
cement mortar drainage, slump constant depress, prehardening as well as other
phenomena. In case of concrete liquation, second mixing shall be conducted before
pouring after transported to pouring site. Duration time from concrete discharge
from pug mill to pouring completion: not more than 90min when concrete intension
level reaching C30 or lower and temperature exceeding 25; not more than 60min
when over C30. Pumping concrete shall ensure the continuous pouring of pumpcrete
machine. Wash residuary concrete in the pipe with press water immediately in case
failure, unemployed time exceeding 45mn or concrete liquation.
p

tp

C30
25 90minC30
60min ql

45min r
b f a 3)
General requirements for concrete placement and vibration: A. Concrete pouring
shall be conducted at different sections and layers accordingly, and pouring height
of each layer shall depend upon structure features and steel bar density and is
usually 1.25 times of the length of action part of vibrator with a max. of 50cm; B.
Swift plug-in and slow pullout shall be adopted for inserting tamper with insertion
points ranking in a unified way, piecemeal shift, processing sequence and
uniformity vibration compaction and no omission permitted. Shift space shall be not
more than 1.5 times of action radius of vibrating spear and is usually 30-40cm.
Vibration shall go 50mm deep into the underlayer to offset the adverse interfacing
effect; migration distance of plate vibrator shall ensure the vibrator slab
covering the edge of the part already vibrated as compact; C. Pouring shall go
successively, and seaming before prehardening shall be conducted in case of pouring
stop that will not exceed 2h usually. Otherwise, engineering seam occurs.
}

1

1.25

50cm 2
PHASE PROJECT

page- 61 -

1.53040cm 50mm }
3 l s
2h
4) Frame-structure concrete placement shall be
carried out at different sections and phases according to structural sheet and
structural plan. General horizontal direction shall be divided into different
sections according to shrinking or settlement joint while vertical direction shall
be divided according to stratification. Pouring sequence for frame structure:
pillar at first, then beam and plate. Pouring sequence for a row of pillars is from
two ends to the middle to prevent the pillar running off the straight due to
lateral thrust.
} }

z

} f

5) For concrete placement
of pillars, concrete shall be filled in to reach a height of 5-10cm, which shall
have the same recipe of the concrete with only half gravel content. Pillar concrete
shall be poured lift by lift with the thickness of each layer not higher than 50cm,
and vibrating spear shall not hit steel bars when vibrating; pouring from the top
of the pillar is applicable when the pillar less than 3m; lined tank or slant chute
mounted on the door of mould side shall be applied for pouring section by section
with height of each section not exceeding 2m and door of mould side sealed and
capped closely when the pillar exceeding 3m. Pillar concrete shall be poured at a
time. In case of stop, engineering seam shall be left below the main beam or cap
piece if no beam exists. After pillar concrete pouring, a closedown of 1.0-1.5h is
required to ensure initial hardening of the concrete before pouring upside beam and
plate.
} 5 10cm
a

50cm
3m
3m

2m
z z 1.0 1.5h { z
6) Concrete Pour beam concrete lift by lift in adoption of "cement mortar-
applying method" from one end of the beam to another to form a stepped appearance
forwards at first. When the concrete of initial point
PHASE PROJECT

page- 62 - reaches the base plate, pour with plate concrete pouring at the same
time. With the stretch of stepped appearance, the concrete of beam and plate push
forward successively. The beam heavy in section and integrated with the plate can
also be poured separately with its engineering seam 2-3cm below the base plate.
Pouring shall start from two ends of the beam heavy in section to its middle.
Pouring shall closely cooperate with vibration. Fill materials for each layer
slowly and for the second layer after beam bottom vibrated as fully compact. Adopt
cement mortar-applying method to ensure the cement mortar pushing forward along
beam bottom and wrapping the gravel. Vibrate and tamp as compact for each layer
before filling materials. Beam bottom and upper part of the beam shall be vibrated
as fully compact with steel bar prevented from striking.
zu z

z z w
z t

z lzz=
l
3 2cm z }
z
z z z
7) Minor diameter vibration spear is suggested for concrete

pouring of pillar-beam infall where steel bars are usually dense. Insert from the
top reinforcement of the beam with relatively less steel bars into the beam head
for vibration. When necessary, carry out concrete placement with concrete of
relevant strength level plus minute gravel and vibrate manually. z

z
z

}

8) When pouring story cover

(house cover), initial thickness of the materials shall be slight greater than that
of the plate. Vibrate with plat plate vibrator along pouring direction to and fro
perpendicularity. In case of very higher plate thickness, inserting tamper also can
be employed to vibrate through dragging along the pouring direction with iron bar
to inspect concrete thickness and long wood trowel to float after finished. When
pouring cantilever plate, ensure the upper hogging steel bar will not shift
downwards. Steel bars shall be upraised to reach designed position after bottom
concrete has been poured before pouring continues.

4 -
PHASE PROJECT

page- 63 - z

z 9 ) Concrete
placement of stairway shall start from the underpart of the stairs to the upper.
Vibrate soleplate concrete as compact till reaching steps, and then pour along with
concrete of steps and push upwards successively and always float the upper surface
of steps with wooden trowel. } ct

l 10) Position
presetting of engineering seams of beams and plates: engineering seams shall be
preset within one-third of middle spanning of secondary beam when pouring stairway
along secondary beam. Surface of engineering seams shall keep vertical with beam
center line or plate surface with no inclination permitted. Pour the concrete of
steps continuously, and engineering seams of multi-story stairway shall stay on
one-third of the steps. z z
z
z
l 11) Engineering seams
are permitted for further pouring only when compression strength of poured concrete
reaches over 1.2Mpa. Before pouring, roughen the surface of engineering seams,
remove loose gravel and flush with water. Pour a layer of cement mortar at first
before further concrete pouring, and then carry out regular concrete placement and
vibrate carefully to make it compact so as to ensure a better integration.
u1.2
Mpa
q
c| 12) Ordinarily examine mould,
steel bar, manhole, hidden ironworks and inserted bar against any shift, distortion
or blockup when pouring concrete. Stop pouring immediately and rectify the concrete
already poured in case of any problem.
b

|
PHASE PROJECT

page- 64 - 13) After concrete placement completed, protect with a cover within 12h
and maintain with watering at least two times each day under normal temperature and
not less than 7d. } 12h
(4) Quality requirements
7d

1) Cement, water, sand, gravel
and admixture for the concrete shall accord with construction specifications and
relevant regulations with test report and certificate of conformity issued by the
factory. u

2) Concrete recipe, raw material measurement, vibration, maintenance and
engineering seam processing shall conform with relevant construction
specifications. u

p
3) Test block sampling, fabrication, maintenance and test on concrete
intension shall conform with Concrete Intension Test Criteria for Evaluation ( GBJ
107-87). 6
GBJ 107-87
4) Concrete shall be vibrated as compact with no beehive, pore space, naked
steel bar, blank and ply permitted; check component quantity in adoption of methods
in accordance with Construction Project Quality Test Criteria for Evaluation ( GBJ
301 - 88).

6 GBJ 301-88 (5) Finished product
protection program 1) When pouring concrete, avoid stamp on the floor
slab and bended loading bar. Not touch inserted bar and hidden ironworks, to ensure
the exact positions of steel bars and hidden ironworks.

PHASE PROJECT

page- 65 - 2) Do not strike the mould heavily; do not walk or stamp on the upper
partof stairway steps mould or beam, and ensure the firmness and tightness of the
mould. z

3 )Subsequent processing and stockpiling of a few of articles on the concrete
are allowed only when the concrete placement completed and reaching an intensity of
1.2Mpa. 1.2 Mpa
} (6)
Construction precautions 1 )Skeleton frame pouring shall pay
attention to presetting of engineering seams and be away from the place where max.
stress exists and steel bars are dense.
f 2) When pouring a deep while narrow structure such as
deep beam, shear wall and allegiry, avoid massive weeping of upper part, which may
cause intension reduction of the concrete. Water-cement ratio shall be adjusted
accordingly when concrete pouring reaching a certain height.
zf u

3) When pouring rib-shaped floor slabs, dumping

concrete shall accord with the opposite direction of pouring with no pouring along
the pouring direction allowed so as to avoid concrete liquation.
u 4)
Common quality problems usually arise from loose operation control during frame
concrete placement. In case of such problems, analyze their accident causes, adopt
effective measures to remove accordingly and ensure concrete quality. Beehives
usually arise from too thick concrete lain at a time, incompact vibration or
vibration lack, unsealing of mould blank, grout drainage, too dense steel bars with
oversized concrete gravel, too small slump constant, upper concrete poured before
appropriate closedown of the pouring stop of foundation, pillar and underlayer
steps of wall root that may cause grout extruded from the root of top lift; naked
steel bars arise chiefly from the displacement of steel bar cushion block,
oversized space, leakage, steel bar plastering upon
PHASE PROJECT

page- 66 - the mould or incompact concrete vibration; pore spaces occur mainly
because the concrete piles up on the place where steel bars are dense and upper
concrete is poured before the concrete is vibrated as compact; blank plies
principally come from uncleaned foreign materials at the engineering seams with no
prime cement poured; oversized section deviations of connection points between
beams and pillars are mainly because of distortion and insufficient rigidity of
column adaptor mould; oversized deviation of smoothness of upper surface of floor
slab and stairway happens chiefly because surface of the concrete placement is not
floated with a trowel or operation crews walk upon the insulating layer in winter.
Operate attentively and adopt control and preventive measures in accordance with
the causes. }

}
c
x

q

z

}

5) Relevant measures shall be adopted in avoidance of
any damage for construction in rainy season. Poured concrete shall be enveloped in
time to prevent drenching, erosion, intensity depress because of rain. Outdoor
working shall stop in case of heavy rain. u

2.4 Steel structure
2.4.1 Manufacture and erection of steel structure (1) Manufacture of
steel structure The present steel structure is maily of steel column and
steel beam, H type cross section is adopted for the column and beam with the
following manufacture process:
PHASE PROJECT

page- 67 - Standard H Steel will be used for fabrication and installation of steel
structure in the Project, The fabrication in the field shop should be in compliance
with the following process: H

1) Blanking and processing of
steel plate a Straightening shall be made before blanking of
steel plate. b Two semi-automatic electric cutting
machine, Type CG1-30, are adopted. 2CG1-30 c In blanking, the web
plate and flange shall keep no headspace at their width direction, and headspace of
0.3%~0.8% of fillet welds with different height at their length direction
respectively.
0.3% 0.8%

d The
plates shall be spliced in stagger way.refer to drawing 1
1
e Penetration welding is adopted for splicing and welding, for the type of groove,
refer to drawing 2. semi-automatic cutting machine is used to process the groove,
the unqualified grooves can be ground by grinding machine.

2
Drawing 1 splicing of type II steel plates Drawing 2 Type of groove 1
II 2 2) Splicing and welding of blanked
steel plates Flange Plate
PHASE PROJECT

page- 68 - Butt splice is adopted. For those with thickness exceeding 8mm, the
groove shall be processed. The groove size shall be checked before group-splice,
the rust and burrs within 30mm range around the groove and welds shall be trimmed
and ground by the grinding machine. Run-on plate is lapped on both ends of the
splice joint, the material quality,thickness and groove are same as the steel
plate, length shall be not less than 100mm, and length of lead-out welds, not less
than 80mm.Tack welding shall be done by manual arc welding for positioning, length
of spot welding is around 20mm; space between spot welding: 500mm for welds with
length of more than 1m, 100mm for welds with length of less than 1m. Splice joint
shall be welded by manual arc welding,welding rod is E4303. Welding technical data
is shown on the table14. 8mm
{ mm
30 }

100mm
80mm
20mm

1m500mm1m100mm
E430314 technical date for butt welding of steel plates
Table 14 1 4 Welding position Voltage of
electric arc VWelding current A Welding speed m/h
Groove face 3638 180210 810 Reverse 3840 160200 1012 3)
Assembly and welding of type H steel H a Main machine In
order to assure the welding quality, speed the project progress, two CO2 gas
shielded semi-automatic arc welding machines, type MBC-500, are adopted. The key
characteristic of the machine: high welding efficiency (2~3 times the capacity of
normal manual arc welding), low cost, good quality, reliable electric current and
min.welding deformation.
PHASE PROJECT

page- 69 - Furthermore two sets of cooling water tanks and rigidity compressing
unit are manufactured serving for limiting and reducing the welding temperature
field and rigidity of auxiliary welding member respectively so as to prevent the
big deformation of type H steel flange plate from happening after welding
process.See Drawing 3 }MBC-500CO2

23 }

H
3

Saped steel 12 steel rod
water tank press plate
ptform plate patform
Note: 12 steel bar can makde H steel frange 12

H Fig.3 Compressing unit for welding steel plate ,type H 3
H b Splice group of type H steel plates H

- Type H steel
plate group splicing are undertaken on the platform. Before splicing, the
positioning center line and assembly edge line of upper and lower flanges shall be
marked off and punched as a mark, and the rust and burrs within 30mm around the
edge line and web plate on both sides shall be ground by grinding machine.
H

}} 30mm
- Height of splicing
welds is 2~3mm, length of spot welding is 50mm, space between spot welding is
200~300mm. Quality of spot welding shall meet the requirement of regular welds.
23mm 50mm 200300mm

PHASE PROJECT

page- 70 - c Welding of Type H steel plate H - According to the design
requirement of welding connection, type T welding connection without groove slope
is adopted. CO2 gas shielded semi-automatic arc welding is adopted as backing weld,
followed by two or three times of manual electric arc welding. For the welding
technical data, refer to table15

TCO21
23 15 Welding technical data of type H steel plate
HTable 15 15 Welding method Elec. arc& volta-ge V
Welding current A Weld-ing. speed m/hHeight of weld-ing
mm Welding mat. type spec. Gas semi-auto. Arc welding
CO23436 230245 1820 46 H08MnA 1 1.2 Manual elec. arc
welding 3638 180210 810 23 E1303 4 - Before welding, type H
steel flange shall be aligned to the round steel in the water tank, the lower
flange shall be compressed by presser and 2~3mm anti-deformation joint shall be
provided for the flange meanwhile. During welding, the reference data about two
sides of type H steel plate shall maintain same and welding shall be done on both
sides at same time. H
H 2 3mm

}
H
}
d Treating and correction
method for welding deformation of type H steel plate. H After
welding, H steel might be deformed, so correction shall be made for deformed parts.

H
PHASE PROJECT

page- 71 - - For the longitudinal contraction
deformation, headspace shall be provided to the plate during blanking
- For the bending deformation welding members,
triangle heating shall be used to correct the convex side, heating temperature is
600~700, triangle angle is 30 approximately;

600700 30 -
For the angle deformation of flange, using flame to heat the external side of
fillet welds. Width of heating area is 2~3 times the thickness of flange, heating
temperature is 600~700
2 3
600700 - Twist deformation is caused
by unsymmetrical welding. Thus unsymmetrical flame area may correct the
deformation.
4 4) Drilling of the
bolt hole and butt welding of beam and pillar shall coincide with design
requirement and GB5025-95 Regulation Of Construction And Acceptance Of Steel
Structure Engineering. zGB5025-
95 5) Treatment of friction surface
a After treatment of friction surface of high strength bolt, the anti-sliding
modulus shall meet the design need. b
When the emery wheel is used to grind the friction surface, the grinding area shall
be not less than 4 times the diameter of bolt diameter. The grinding trend shall be
perpendicular to the force bearing direction of the structural member.

4 f
c
The friction surface after treatment shall be subject to test of anti-sliding by
lot, the min.value shall coinside with design requirement.
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page- 72 -

d The treated friction
surface shall be free of edges, burrs and smear,

6) Painting and coding
a The rust-removing and
painting can not carried out until the manufacture quality have passed the
acceptance test and improved qualified. b
The method and class of rust-removing on the surface of steel structural members
shall coincide with the specification of the table16. The quality requirement shall
coinside with the current state standard, e.g. Rust-Corrosion Degree And Rust-
Removing Class On The Surface Of Steel Before Painting.

16
Rust-removing method and class

Table 16 16 method manual and mechanical tools
f
class St2 St3 c The class of rust-removing class on the structural member
surface shall be applicable to the designed coating paint.
d Coating paint, times of painting and thickness
of coating shall meet the design need.
e The
ambient temperatue and relative humidity for paining shall follow the specification
of the product. In case no specification, the ambient temperature shall be kept
under 5~38, relative humidity shall be not more than 85%. When there is dew state
occured on the structural members surface, no painting can be done. The member
shall not expose to rain within 4 hours after painting.

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page- 73 -
5 38
%5
8 4 h f No
coating required on some parts shown on the working drawing shall never be
painted.30~50mm space around splicing welds shall be kept without painting.
3050mm g Painting shall be
uniform and adhered well.

|
h The structural member shall be coded with the orginal one after painting.

i Water-proof
coating of steel structure
in painting shop shall coincide with the state regulation, Technical Procedure For
Fire-Proof Coating Application In Steel Structure (CECS24).

; CECS24
7) Acceptance of column and beam z After the manufacture of column
and beam is completed, the acceptance shall be undertaken according to the working
drawing and relevant regulation, the deviation of appearance dimension shall
coincide with the stipulation of appendix B of GB50205, Regulation Of Construction
And Acceptance Of Steel Structure. z
GB50205 B 8) The
pre-splice can be done before installation if necessary.

(2) Installation of steel structure
1 )Remeasurement and setting out of foundation a The
construction unit shall submit the certificate of foundation acceptance, and
provide the axis datum mark and elevation coodinate origin, the axis set at the
column foot. (The built-in bolt at column foot shal be fixed by
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page- 74 - steel module so as to keep accurate space, and one 16 round steel bar
is built in the center line of concrete around column with one end extended out
from column foot so as the installation elevation of steel pillar can be
adjusted.refer to drawing4)

16

4
4
16 round steel Site steel bar
Fig. 4 4 b For the bigger built-in deviation of bolt set at column foot,
adjustment shall be made. c Glue tap shall adhere to

the thread of bolt to keep it intact.
2) Pre-check of structural member a Check the
type and quantity of members b To check the deformation of member,
correction shall be made before installation if it has.

c To check the overall appearance of the member and dimension
among the installation hole, the datum line of members axis shall be marked.

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page- 75 - d To check the high strength bolt and friction surface

e o mark the gravity point of irregular members.
f To clean the

smear on the member 3) Stack of structural members 4) The
structural member shall be stacked in construction sequence as planned when
entering the site, repeat movement shall be avoided. The wooden block shall be set
under the bottom of member to prevent deformation.

f 1
5) Hang erection a Hang erection and calibration of steel pillar
To measure the bottom elevation of steel pillar with levelling instrument and mark
the value on the16 round steel bar, cut the bar by gas
16 b Hang erection
- Remove the sleeve of bolts, thread nut to bolt one by one, crane truck
is used.

- To hang the steel pillar, hanging point is
at upper 1/3 of the pillar body with steel wire.
1/3 - To align the pillar foot axis
to the center line of base of built-in bolt, iron pad not more than 5 pieces.
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page- 76 - p
5 - Use 2 theodolites to

calibrate the perpendicularity within the allowance, tighten the nut and set the
adjusting tie bar between the pillars. }
- - Weld iron pad, iron pad and pillar foot
together
! - Grout to the pillar foot, pour expanding
cement at pillar base and pillar bottom plate.
c Erection of stee beam z - Position the steel
pillar, set to frame by temporary bolt, then substitute temporay bolt with high
strength bolt for loose tightening

z
- Calibrate the frame and then make final
tightening.Install the horizontal tie bar and provide the temporary bracket between
the steel beam. - z d Erection
of purlin After fixing the steel beam, into Erection of purlin, remove the
temporary brackets z

6) Connection
requirement of high strength shear bolt l a Process flow
PreparationSelection And Matching Of Bolts Assembly ConnectionTemporary Bolt
Loose TighteningHigh Strength SettingTightening High Strength BoltCheck And
Acceptance
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page- 77 - b
Preparation - Check the bolts, remove the silt and smear on the bolt,nut
and washer. a
- Provide electric torque spanner and control box, manual torque
spanner, spanner,and steel brush. Check and calibrate the electric and manual
spanners

- To grind the friction surface by emery wheel,friction
coefficient should be 0.45 for gauge 3 steel and 0.55 for Mn steel 16. Keep the
grinding area more than 4 times the diameter of bolts. To expose 10 days under open
area, untill rust suface formed.
3

0.45 160.55

4 f
10

- To set the bolts after check the size.
c Use normal temporary bolt to fix firstly,the numbers of that is
accounted for 1/3 of the total connection bolts, 2 punching nails at least at each
connection part which accounting for 30% of the temporary bolts. Firstly align the
punching nail to the hole, insert the temporary bolt on proper position and then
tighten the bolts by spanner. Check and approve the connection then start setting
the high strength bolts.
1/3
}
30%

d High strength bolt shall be freely pass
through the hole, set the washer at the side of nut, the face with chamfer of the
washer shall contact to the nut.

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page- 78 - - Use reamer to trim the hole if the hole is not smooth for passing.
Contact closely the plates and remove the burrs by grinding machine and clear the
iron slag.

- All the bolts are passing in one way, tighten the high
strength bolts with spanner and then dismantle the temporary bolt. Setting the high
strength bolt can not be done under rain weather, keep the friction surface dry.

e Two steps to tighten the high strength bolt.
Maintain the tightening force of 60%~80% of standard prestress at first step, and
then tighten to the full prestress at second step by controlling allowance of 10 %.
Loose tightening and final tightening shall be carried out by certain operation
sequence given as follows: }
-
f60%80% -f10%

f - For normal
connection, from center to the external side - For
connection of I beam and pillar, from right side upper and lower flange right web
plate left side upper and lower flange left web plate
z

- For bolt
group, from splicing place to outside, and number them and then tighten in coded
numbers. z
2.4.2 Roofing
(1) Use C type steel as purlins, colour steel plate on top layer.
C (2) Use special-purposed hanger, the
max.space between hanging point shall be kept not more than 5m.

5m
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page- 79 - (3) Lay the steel board according to the board type and designed
arrangement. Firstly set the brackets on the purlin to assure the reliable
connection.

l (4) The adjacent boards shall be overlapped along the

prevailing wind direction; the lapped length of upper and lower layers shall be
determined according to the board type and roof slope length, and not less than
200mm. The joint shall be blocked by sealing compound.
}
}
200mm 2.5 Wall surface (1) Erection of
wall board , door and windows shall follow the design and relevant regulations.
2.5.1 Wall finish (1) The wall
finishing can be done on wall base layer.
(2)
Prior to poly-putty and plastering 1) Grind the wall
where is out of flatness tolerance. 2)
Repair wall where some parts is missing with Ytong special material, or 1:1:3
cement, plaster, sand air concrete mixes adding proper 107glue.
YTONG 1
1 3
107
3 ) Plaster on the outside of the external wall, smooth the seams with
repairing materials. Refer to 2.1.4.3(7) for the board end seams.

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page- 80 - 2.1.4.3(7) 4) Use alkali-enduring fiberglass sealing tap at the board
seams, and connecting place between wallboard and other materials. The tap width
will cover the seam and goes beyond the seam 50mm in two opposite directions.
g
lgl}50mm
3 The wall and wall board connecting points is shown on Fig. 5,6
56
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page- 81 - Fig. 5 5
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page- 82 - Fig. 6 6
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page- 83 - 4 The wall board construction should be in compliance with DBJ/CT003-
2001 construction and acceptance specifications. DBJ/CT003-
2001 2.5 Roofing work 2.5.1 Roofing leveling work
(1) Preparation of construction 1 ) Structure and heat-
isolating layer have been completed and have passed check. Execute concealing work
checking and transact procedures for check and acceptance.
2) Mark roofs including slope and

trench as per design, clean well. (

3) All the surfacing tools and materials have been delivered to

work site and qualified. Proper grout recipe has been worked out in laboratory.

(2)

Construction Methods 1) Cleaning base To clean away all slag and
foreign objects on structure and heat-reserving layer or heat isolating layer.
Chipper off the slag or mortar on the base and rinse them off.

2)
Compaction After mortar spreads and dries a little, use iron trowel to compact
three times. First time it to level with slurry floating and make slurry uniform
and compact. When cement mortar begins cementing and it does not sink with foot
stepping, use trowel to press for the second time. Press
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page- 84 - surface level, compact and pay attention not to miss any area. Trowel
any corner, pit and hole. When cement begins cementing, it begins compaction for
the third time. Press trowel mark flat and compact it solid with bit burs. It
forbids to press for polish after final solidification of cement.
-

?
=

3) Leave dividing seam Leveling
layer should leave dividing seam of width about 20mm. Dividing seam location should
be at jointing point of prefabricated member. Maximum vertical seam should be no
bigger than 6m. 20mm
6m 4) Edge and corner handling Ditch edge, parapet wall
corner, root of chimney should be rounded. 5) Curing
After mortar leveling layer is leveled and compacted by trowel, it covers it with
grass bag (mat) and cure with water after 24 hours in normal temperature. Curing
time is usually not less than 7 days. It can begin water proof construction after
it 24h
dries.
7d

(3) Quality requirement

1) The raw material
quality for leveling layer and mortar mixing ration must conform to design
requirement and stipulation of construction specification.

2) Roofing (including
cullis, eaves) slope for leveling layer must conform to design requirement. It is
not less than 0.5% vertically and not less than
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page- 85 - 3% for flat roofing slope. Internal draining opening surrounding should
be made to concave pit of a little lower.
0.5%3%
3) Cement mortar leveling layer should be
combined with bedding solidly without such defect as peeling and rising.
4 )Dividing

seam reserved location and spacing should conform to design requirement and
stipulation of construction specification.

5) Joining point and turning corner of leveling layer and convex roofing
structure should be made to arc shape or blunt angle and smooth and tidy.
l (4) Protection requirement for
finished product 1) When transporting material with handcart of rubber
wheel on leveled layer, it should spread wooden scaffold to prevent damaging
leveling layer.
2) After completion of pitch mortar leveling layer rolling, it forbids walking
or treading on it soon after. d

3)
Water dropping opening, inner draining opening and steam discharging route should
take temporary measure to prevent impurity from plugging.
5 4)
When leveling layer is not up to required spreading and sticking roll material, it
cannot begin next working sequence. Temporary piled material should be placed
scattered. 9 (5) Point
of attention for construction
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page- 86 - 1 )For cement for leveling layer, it is better to use
high early strength Portland cement with good stability. It forbids using expired
or vertical kiln produced soil cement. Sand should use mixed sand of fine and mid
coarse sand and not use fine powder sand.

b

2) It should pay attention to prevent missed pressing in leveling work with
trowel. When mortar is too thick, it should spray quite dry mortar of same grade to
trowel, dry cement is not allowed to spray to prevent peeling.

3) It should pay attention to control density strictly in construction and
mortar mixing cannot be too watery. It should pay attention for times of trowel
work in work and curing work must be at proper time. It cannot step on it too early
to prevent rising phenomenon.

3 4)
For trowel leveling, base layer must be clean. It should chisel burs for smooth
face and damp it adequately. For plain cement brushing it should brush after mortar
mixing. It cannot rinse with water after cement spray and spread mortar as it
brushes cement. It presses with trowel for required times and avoid missing to
prevent crack and hollow phenomenon in leveling layer.

5) When it
screeds for leveling layer it should pay attention to locate flashing accurately or
find flashing with wooden bar during mortar spreading. Mortar spreading thickness
trowels smooth according to screeding to prevent from reverse flashing.


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page- 87 - 2.5.2 Roof insulating layer construction Use perlite or
asbestos. (1) Preparation of construction 1 )
Insulation layer spreading of basic layer roofing work is completed and handover
and acceptance procedure is transacted after checking. Exposed substance on roof
should be cleared and remaining mark should be leveled by trowel. Roofing should be
cleaned and then begin next working sequence.

9 2) For piping root through such structure as
roofing and parapet wall, it should tamp solid with fine stone concrete and handles
corner well and fix piping root.
8
3) When insulating material is moved to site, it should be piled
on flat and solid ground for proper protection with cover to prevent rain water,
dampness and damage or pollution.

4) Lab should put forward working
mixing ratio for insulation material according to site material and test.
(2) Construction Methods 1)
Clear bedding For site placing concrete bedding, it should clear surface
mud, impurity and make it clean. { a 2)
Install perlite or asbestos insulation

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page- 88 - According to design, use thread to check slope, make plaster cake, and
flush plaster strip along the water flow. The strip distance is 1.5cm. Find the
water from the drainage trenches or water mouth. After flushing, lay the insulation
and compact it. -

1.5cm

(3) Quality requirement 1) Insulation material strength, density,
heat conducting factor and water content and mixing ratio must conform to design
requirement and specification stipulation.

2) Location of
insulation layer spreading and steam discharging trench must conform to design
requirement and specification stipulation.

3) Integral insulation layer
should mix evenly and spread by layer with proper compactness. Surface is smooth
with correct slope.
(4) Protection requirement for finished product 1) Walking or pushing
rubber wheeled handcart on already spread insulation layer should spread scaffold
on it for protection.
2) After completion

of insulation layer construction, it should spread and trowel cement mortar timely
to level it to reduce dampness and rain entry to increase water content. For work
in rainy season it should take rain proof measure.
(5) Point of attention
for construction 1 )Loose insulation layer should use inorganic
material. When organic
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page- 89 - material is selected, it should make anti corrosion treatment of the
material. 8 2) Insulation
layer construction should strictly conform to relative standard to select material.
Density cannot be too big; grain and powder content proportion should be even. It
should strengthen management and treatment to ensure insulation layer quality.
Material not up to specification cannot be used.

c

3) Insulation material should control water content strictly to
prevent it form too high (control within 6%). It should try to spray less water in
construction. High water content will reduce insulation performance on one hand and
affects draining on the other hand. After spreading of roll material water proof
layer, it is easy to generate bubble and affect water proof layer quality and usage
life. 6%

4) Insulation layer construction should take measure to control
spreading thickness. It will operate carefully to prevent stacking moving, uneven
slope or squeezing insulation layer in pressing during material spreading. Uneven
laying thickness will affect insulation result.

2.5.3 Roofing roll material water proof layer
construction (1) Preparation of construction 1 ) Material
and main equipments PVC waterproof paint is chemical paint, so when it
becomes solid, it will turn into a coat of watertight film.
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page- 90 - PVC 2) PVC waterproof paint

cannot be used until being tested and approved. PVC (2)

Construction Methods 1) PVC waterproof paint process PVC
Clean foundation surface apply primeradditional layerfirst coatsecond
coatthird coat

a Clean foundation surface: shovel the dirt on the surface then sweep clean. The
surface must be level, if any sunken places found it should be repaired with cement
mortar (1:3)

13 b Structure and reinforcing layer: make one reinforcing
layer to both inner corner and outer corner <
c After the coating work finished, check it and if it is approved then can do
the water test. 24 hrs no leakage.

24h (3) Quality Assurance 1) Assurance a All waterproof

film products must in compliance with design and associated state regulations.
Prior to usage, the products technical statistics must be tested and approved.

b The water rate of level
layer must be lower than 9%. Only after
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page- 91 - checking and approval, the construction of waterproof layer can be
started. 9 %
2) Basic
Assurance a The film should be smooth and thick enough to meet the
design. No revealing of the base material. The protection coat and waterproof coat
must attached well without damages.
b If any false on the surface,
(4) Protection to finished work Protection coat is made
after waterproof coat. No entry before the completion of protection coat. No piling
on the waterproof coat in case any damage caused.
2.5.4

The metal decking roof (1) Preparation of construction 1 )
Roof supporting structure system has been completed and has passed initial check.
Execute procedures for check and acceptance.

2) The metal material for the roof deck and
the accessorial materials have been purchased and delivered on site. Pile them
tidily in the erection turn according to the construction layout after checking the
quantity and quality.

3) Operation
platforms and mobile scaffolds for erection, pasting and screwing have been
prepared.
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page- 92 -

4) Equipments and
machines have been delivered, serviced and test run on site. They run well. All
tools for installation have been prepared.

5) Snap locations and center
axes of brackets and metal deck panels on the steel roof purlins and other items.

6) Painting the accessorial materials such as brackets.
(2) Construction Methods 1) Galvanized U-steel panel roof construction.
a Technological procedure Snapping for brackets fixing
brackets fixing eaves gutters and flashing metal deck roof installation roof
gutters and flashing deck panels of roof glazing waist wall and flashing
cornices and filler-hollow slabs roof and covering corners of roof glazing
closure pieces and water tundishes fixture bolts, joint bolts, and clasp bolts
installation, and then plaster sealed materials, and cover with aluminum cap

l

q b Fixing the
brackets of the deck panel Snap horizontal and vertical center
axes on the eaves purlin and ridge purlin refer to the base axis of building axes,
and come up a bracket network. Locate and spot-weld them correctly as the marks.
Weld them firmly by welders on platforms (mobile scaffolds). Knock
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page- 93 - down dross, clean off and paint rotproof paint.

;
c Eaves gutters and flashing

Line up brackets of gutters as
design refer to the base axis of building axes, and weld them on the gutter frame.
Fix the gutter panels on the brackets with hexangular bolts full of sealed
materials. Pave the gutter panels made of thin galvanized steel from the lower to
the higher, with vertical lapped length no less than 150 mm. Pave sealed belt
(30mm3mm) on the lapped panels with4mm aluminum rivets fixing. Plaster
waterproof pitch in the junctions. Fix flashing scaleboard on the end before
flashing. Pave sealed belt (30mm3mm) on the scaleboard, erect the bottom
scaleboard on it, and then Pave another sealed belt (30mm3mm) with aluminum
rivets linking. Ensure the gutter panels under the roof metal deck no shorter than
100 mm. -

150mm
30mm3mm
4mml

l 30mm3mm
30mm3mm
l
100mm d Fix metal decking roof Erect metal deck as design.
From eaves upwards, set the referential thread, the metal deck under eaves gutters
longer than 100 mm with gutters, while without gutters the metal deck beyond walls
more than 200 mm and 120 mm far from eaves. Drill quadrangle holes on the metal
deck, and then through them drill holes (diameter is 0.5mm more than bolts) on the
purlin. Lap wave tiles horizontally in the same direction as main wind, and the
lapped width is from 1.5 C 2 times of waves. Vertically the above tiles cover the
below reserving the lapped length in accordance with size and slope
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page- 94 - (usually longer than 200mm on the purlin). Pave 5mm rope-style sealed
materials on each lap between both decks. Fix protruding ridge with purlin with
waterproof bolts along with fold joints and junctions when there are panels under
wave tiles. Otherwise, fix with galvanized waterproof bolts. Set 3 bolts at least
on each lap of wave tiles and one bolt on the wave center. Make flashing with thin
galvanized metal panels or roll the tile to zigzag into the wall grooves with a
minimum of 180mm as flashing when wall bonders are higher than the roof. Cut tiles
uniformly near wall bonders and plaster eaves with mortar. Nail wave tiles directly
on eaves fascia if there are any and then cut tidily. The length of flashing panels
(thin galvanized steel) on ridges, inclined gutters, roof gutters, roof and
junctions is not longer than 2 m, and the lap width with metal deck shall not be
narrower than 200 mm. Erect flashing panels levelly and straightly. The roof gutter
panels under metal deck shall not shorter 100mm.

100mm

200mm

120mm
0.5mm
}

200mm 5mm
}

l

3
1 180 mm
Z

l
2m200mm

100mm e Fix eaves gutter flashing The
method is the same as that on the roof.
f Fix

cornice and end panels on ridges

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page- 95 - Implant cornice filler-hollow slabs under metal deck and cornices as
construction drawing. Implant envelope panels on ridges into the groove of deck,
connect with aluminum bolts, and fill joints with silicone or waterproof pitch.

l

g Fix roof corners Seal
external cover corners with galvanized profiled cover corner panels and brackets.
Start from the bottom to the top, set a scaleboard on junctions, connect with
aluminum bolts and ensure vertical spacing no more than 500mm.

l 500mm h Fix eaves closure pieces, water tundish and rainspout
Fix eaves closure pieces on the sidewalls with aluminum
bolts. Drill a little hole in the eaves gutter (diameter is 5070mm smaller than
water tundish), fold up 2030 mm and cover water tundish on it connected with
aluminum bolts. Plaster silicone or waterproof pitch near the junctions and bolt
caps. Plaster sealed materials on external junctions. Weld metal brackets on the
wall rebar before water tundish. After the completion of wall panels connect hoop
on the brackets and fix rainspout from top to bottom.

5070mm 3020mm
l

l i

Sealing measure After fixing roof, cut down bolt end on the metal roof deck,
fill with sealed paste materials, and cover aluminum or plastic caps. Plaster
sealed paste materials on each open bolt top.
q

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page- 96 - 2) Construction color metal deck roof The method is
approximately the same as wave galvanized metal deck roof.But the horizontal
junctions are self-stick belt; while the vertical are soft foam filled belts and
sealed pitch to waterproof. Ridge panels, flashing panels and cover corner panels
are made of the same material panel. Fix metal deck and brackets with bolts.
Connect panels with galvanized or stainless steel bolts. Connect roof metal deck
and accessory panels with aluminum or stainless steel rivets fixing.

l l-
l (3) Quality requirement
1) Materials and thickness of steel
sheet must meet the requirement of design and norm.

2) Corrugated steel sheet must
be fixed on heaves with galvanized screw.
3) No leakage or seeper is allowed.

4) Contour plate, after welded, has deviation not larger than 10mm
vertical axle and horizontal axle. Clear welding slag and apply paint for
protection.

10mm
; 5)
Install and joint correctly steel sheets. Tightly and smoothly. Be sure to lay
waterproof materials. The numbers of screw meets the design and norm.

b

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page- 97 - 6) The edge is straight and smooth. No gutter and
channel. With even grade and meets the design. Rain leader downspout is fixed
tightly and no leakage.

(4) Protection to finished works 1) When craning
roofing materials, bag it, then hang it with nylon belt or hanging sets. Not use
steel wire. For long counter plates, crane with multi-point with intervals not
larger than 5m. &

5m 2) Try best to avoid

banging to damage the finished roof. Re-paint for any scratch or rust.

3) Clear away
metal bits, or screws on roof, gutter, and channel.

4) Walking on roof only
with soft sole on. Not hammer on roof or processing.

5) Lay blanks as transportation road on roof.
Use rubber wheel handcarts. Dragging is forbidden.
#

6) Try best to avoid too many people on the room to
break waterproof materials and cause leakage.
7) Clear away leftover of stick to
avoid dirtying roof. ~
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page- 98 - (5) Construction Safety 1) Bound tightly when crane counter
plate. Pile as regulated. Try best to avoid overload. &

2 ) Electric machine must be operated according to menu and norm.
Install earth leakage protector to avoid leakage and electric shock. Wear
insulating shoes and gloves when operating.

3 )Install safety rail where there is
no scaffold. Install safety network. Put on safety belt to avoid dropping from
high-above. 8

4) Dont work in windy day (over 5 degree), rainy day and snow day.
(6) Points of attention for construction
1 )Install
waterproof washers to screws on roof. 2) Corrugated
steel sheet lap or other parts possible leak should be sealed with waterproof glue.
The glue must be put into the cover.

3 )Clear away whenever necessary materials with the

base of aluminous, brass, or steel. Not contact them with plated contour plate to
corrode steel sheet.
4) When
laying contour plate, avoid bumping or hit by heavy objects.
5) Conduct shower test when the contour plate have been
laid up. No leakage is considered qualified.
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page- 99 - 2.6 Embellishment
work 2.6.1 Rock concrete floor (1) Preparation

1) Material &Equipment and tool a No. 425. or better Portland cement,
common Portland cement and Slag Portland cement. 425#

b The maximum earth proportion in the sand is 5%.
5% c Main equipment and tools: concrete mixer, plate vibrator,
hand cart, bucket, 2m rule, iron wheel etc.
}p 2m 2) Site conditions a
Mark level+50cm line on the inside wall. +50cm b Completely plug
on the sleeve through the floor. And do the associated procedures for the
underground electrical conduits.
b

c Protect the finished doorframes with wood or steel on the
inner side. (2) Construction Process

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page- 100
1) Rock concrete process y Check elevations and mark level lines on
the top layerbase layer workspray water and apply plaster cakeapply plaster
stripapply cement liquidpour rock concretecuring
a 2) Check elevation and mark level lines on
the top surface. According to the exiting +50cm level line on the wall, find out
the level line for floor top surface, and mark them on the wall around. These lines
should echo with other elevations outside the room.
+50cm

3) Work on the base layer. First, sweep off dusts, and shovel off
other dirt stuck to the base layer. Use alkali solvent to get rid of the oil.
Lastly, clean it again with fresh water.
4) Spray
water. One day before working on top layer, spray water to keep the base layer wet.
5) Per level elevation line on the

surface, make plaster cake. The plaster cake has the same material proportion with
rock concrete. The distance between every two plaster cakes is 1.5m. The plaster
cake elevation is the surface elevation. -
1.5m
6
) In big rooms, in
order to ensure the floor flatness, it is better to make standard thickness plaster
in such a manner that make bar-shaped plaster according to plaster cake and make it
the standard thickness for pouring rock concrete.

7 ) Before fine gravel concrete top layer, apply a
strip of cement liquid (1:0.4-0.5cement water). Right after the cement strip, pour
the rock concrete in order not to leave air room caused by the air-dry of the
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page- 101
cement. 1:0.4-
0.5 c
2.6.2 Pour rock concrete (1) Do test for the
rock concrete mixing and the strength grade. If no \design requirements, it should
be no less than C20. The proportion can be calculated by the test. The concrete
should be mixed well and the slump height is no more than 30mm. Per GB Concrete
Structure Construction and Acceptance Specification, make concrete cubes. Make a
group of cubes for every working area. If the working area is more than 1000m2 ,
each increased 1000m2 should cause an additional groups of cubes. If the working
area is less than 1000m2, get it around 1000m2. If the proportion is changed, cubes
must also be made. }p

C20 pp
}
30mm
1000m21000m2
1000m21000m2 (2) Finish 1) When the surface
has already absorbed water, use wood float to smooth and pat the surface helping
the cement&sand mixers mixing with fine gravel concrete to make a firm surface.
f 2 )Use
u
steel float to press the surface the first time until the slurry comes out.

3) When the mortar begins to become hard, when
men can walk on it leaving footprint but the surface doesnt sink. Use steel float
to press the surface the second time. Smooth all sinking pit, and sand holes.


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(3) Curing 24 hours after finishing surface(if not needed, cover plastic), do
water curing. Very day no less than twice. Curing period is at least no less than
7days(when room closed for curing, no entry is allowed).
24h
2

7d (4) Quality Standards
1 ) Assurance Items
1) Surface materials, strength, density must be in compliance with design
and construction specification. 2) Well
attachment between surface and base without air
(5) Finished
product protection 1) During construction, the cart with mortar never hit
upon door frames and all pipings.
2
) Smooth the footprint on the surface all time, and barricade all
accesses through this area.

2.
Construction of aerial floor (1) Preparation 1 ) The
aerial floor should consist of standard floor, guide shape floor and floor
accessories (supports and stringer assembly). The design personnel decides the
dimension and model. The qualified matching
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products should be purchased (

z 2) The
base material of aerial floor is special falkeboard and the surface material is the
attachment of decoration board and galvanized steel plate. They should be flat and
firm, enduring, damp proof, no easy to get burned, pollution enduring, aging
enduring, and static transmitting. They should be in compliance with associated
production standards.

3

) Main tools Level, steel ruler, steel square ruler, 2~3m Scale,
(2
thread, lead, etc. 3~2 m
(3) Site
conditions 1) The installation of floorboards can be started only after all
works in rooms have been finished, and heavy equipments have been located properly
and works in nearby rooms have been completed.

f

2) Finish baselayer, normally cement, of floorboards.
3)
Mark +50cm level line on the wall. Install
door frames and mark elevation lines on the wall around.
+50cm
(4) Process 1) Baselayer work check centerline, make frames and mark
linesinstall base supports and stringers assembly, lay false floor
boardclean and wax
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z

t/ 2) The false floorboard metal supports should be on the
concrete base. The base surface should be level, smooth, without dust and the water
absorption is no more than 8%. Prior to installation, clear properly and refer to
the design if necessary.

{8
% x 3) First measure the length and width of th
room and mark the center point of the room. If it is a rectangular room, use square
rule to check whether the walls are vertical or not. If not, rework the wall in
order to prevent difficulties in floorboards. Calculate the floor boards quantity.
If the quantity is not the same with the design, make even all the boards
referring the center point. The small boards should be installed against walls.
Mark all the lines and make a grid net. Mark the boards installing location on the
base and elevation on the wall around. And also the equipment installation
location. Pay much attention the work to ensure the right marking(insert the piping
and wiring work under the boards. Avoid the location where the supports will be
installed)

>

4) Verify markings on the wall and
install the supports and stringer at the cross points of the lines marked on the
base. Adjust the support to the elevation of the room with thread and rule. After
all supports stands and stringer make a whole, check the whole system level. Pour
epoxy resin in the gape between supports and base. Also expansion bolts can be used
to fix , if it is designated. z

z

z

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l l 5) If
the calculated board quantity is the same with design, and there are no control
panels in, install boards from inside to outside. If there will be some control
panels and openings, the installation direction and ordered should be fully
considered.

Prior to boards installation, the acceptance of cables and pipes should be
finished,
First use
glue to attach rubber on the stringer. When boards are being installed, check
level. The four corners should be well attached. z

z

If the calculated quantity is not the same with design, the different
boards can be cut and put the parts together to make a new one. Work should be done
the new edges.
z
3 At the joints between wall and
boards, use high tension glue if the seam is wide or foam if the seam is narrow.
Then check level. After installation, the surface load should be no less than
7.5Mpa, and the resistance is 105~10.

b
f7.5MPa105~10 6)

After check all boards and seams, clean the dirt with soap. When it is dry, wax the
whole floor and close the door. If some work should have to be done, cover the
floor with plastic and 3mm thick rubber sheet. After the work has been finished,
waxing work can be started. /

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a { ~ 8/

/

3
mm
t / (5) Quality Standard
1) Assurance Items a The type, dimension and technical performance must
be in compliance with design, construction specification, and GB.
b The board
must be firm and can bear people walking on it , without sound, shaking.
2) Basic Items a The board
surface must be clean, with clear pattern, good colors, even joint seam, without
cracks and loss of corners.

b The
surface joint materials and the dimensions should be in compliance with design and
construction specification. The corners should be even and smooth.
c
Tolerance for floorboard table17 17
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Table 17 17 No Item Tolerance(mm)
Tolerance
Inspection method 1 Surface flatness 2 2m board and filler
guage 2m 2 Straight seam 3 5m thread and rule
5m 3 Height deviation at joints
0.4 Rule and filler guage

4 The gap between floorboards 0.3 Filler guage
) Finished product 1) Make sure no damages to the finished products
(6
during construction. Protect door and windows frames during transportation and
construction.

2) Protect the floorboards in site. The dimensions and quantities will be checked
and the floorboards shall be free of damages on the surface and corners.

3) During installation, protect the surface. Wipe off

dirt especially the epoxy resin and latex liquid.
c
x 4) No hard sole
shoes on the floorboards. People should wear shoes with foam and soft soles. Never
use sharp things to cut, knock the surface.
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-|
5)
Protect the board when install equipment on it with more than 3mm rubber pad
veneer, 3mm

6) Reinforce the board supporting system when the equipment is too heavy for
the board.
2 Quality Problems
(1) The boards and supporting assembly material and technical
performance should be in compliance with the design. Check the certificates. Do
some test before installation in large area.

(2) Timely
install cables after the grid is marked and install the supporting system after the
cables installation is accepted and approved. By doing so, it can not only avoid
rework but also prevent supports from becoming loose by hitting.

(3) When install base, it should be on the
center of the grid. Check the straightness of beams by threads to make sure the
board seam straightness within 3mm. Do the checking at any time when installing
boards and also it is critical to control the top elevation of beams. Use level to
check all beams level.
z-
z 3mm -
z z 2.7 Method Statement for Electrical Work

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2.7.1. Construction preparation Studying the drawings, codes,
specifications and regulations, making clear the scope of construction work,
organizing the drawing joint-review and design clarification, reading the equipment
instructions to understand its performance. Rationally arrange the personnel,
prepare the equipment, tools and materials. When the equipment and materials are
taken out from the warehouse, the types, specifications, quantities, voltage
rating, anti-explosive rating and certificates for anti-explosion should be
checked. The anti-explosion mark is EX, records for equipment and materials taking
out from the warehouse should be made for future check. Prefabrication work such
as cable conduit bends, Earthing terminals and supports should be finished in order
to ensure the construction progress. 2.7.2. Installation of the distribution
panel Transportation of the panels When the panels are taken out from
the warehouse, the construction personnel should read the technical documents of
the manufacturer carefully in order to understand the their internal structure,
they are also responsible for coordinate with the related personnel to perform the
joint check. The checking includes the quantity counting according to the packing
list, inside and outside damage, the sizes of the panels in compliance with the
requirements of the entrance of the substation or not. If problems are found, they
should be reported in time and records should be made. Professional hoisting
personnel should be responsible for the transportation and hoisting of the panels.
Heavy shaking and tilting are not allowed during the transportation. The panels
should be carried to the base by special transportation vehicles. During the
transportation, the panels should be supported by worker on each side in order to
prevent the panel to tilt in any directions. When the panels are taken from the
warehouse, the accessories
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should be transferred to the special persons to keep and make records. Panel
installation The allowable deviations of the panel transportation
uprightness<1.5mm/m levelnessadjacent panels<2mm Panels in row<5mm non-
straightnessedges of the adjacent panels<1mm Panels in row<5mm the joint between
the panels<2mm The connection of the panel to base and panel to panel can be
done by bolting; The connection of the panel to base can be made by welding, but it
must be approved by related departments. When the installation of the panels is
completed, internal quality check should be performed. The schematic diagrams
and wiring drawings of the distribution system should be studied carefully, if
problems are found, contact with relative departments in order to ensure the
construction progress. Checking the quality, types and specifications of the
electrical elements, they should conform to the requirements of the design and
related standards and codes. The setting range of the relay protection elements
should satisfy the requirements of the design settings. The scale range of the
metering instrument should satisfy the actual needs. The internal wiring should
be tidy, tight and clearly identified in compliance with the schematic diagrams and
wiring drawings. The arrangement of the main bus bars should be checked for
their correctness, the treatment methods of the bus bar connections should be
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right, the identification of the phase sequence and phase color should be clear
and in good condition. The joint surface of the main bus bar and branch bus bar
should be in compliance with the requirements; the identification of phase sequence
for the branch bus bar should be identical with the main bus bar. The bolts of
the bus bar should be checked by torque wrench, the tightening torque should be in
compliance with the requirements: The movable equipment should be checked for
its free action, the manual tripping of vacuum breaker (contactor) should conform
to the technical requirements. The electrical clearance and the creeping
distance of the conducting sections should be in compliance with the requirements
of the codes. The electrical elements should be tightly fixed and well
grounded. 2.7.3. Wiring in the panel After the cables are fixed under
the panel, they are penetrated into the panel from the bottom and the cable heads
are made and fixed. Take care not to damage the cores when peeling the sheath.
The cable cores shall be tied up and led up along the cable stand. The bending
degree shall be the same when the cables are branched and arranged parallelly.
The cores shall be marked with the circuit numbers by using special numbering
machines, and the numbers shall be clear, permanent and with complete contents.
Wiring shall be made strictly according to the drawings. Each terminal is wired
to one wire and at most to two wires The wiring shall be tidy, goodly and fixed
tightly, and there shall be no inter-connections. 2.7.4. Erecting of the cable

conduits or channel
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Before the Erecting of cable conduits or channel, related personnel shall
review the drawing with the engineers of civil work, installation and the other
specialties, to know about the arrangement of the buildings and whether there is
position interference between the cable conduits or channel and the equipment,
piping and the structure, in order to avoid contradiction and re-work after the
completion of the construction. The cables in the plant area are mainly laid
along the cable trays to the electric equipment, so the cable conduits or channel
shall be less. Screwed connection shall be used for steel conduit joints, the
length of the conduit end shall not be less than 1/2 of the conduit connections.
The exposed length after connected shall be 2-3 threads and the surface of the
screw shall be smooth and perfect. The nozzles of steel conduits in the cable
trench shall be closed with water-proof packing. In the cable trench must be full
of fine sand. The steel conduits out of the cable trays shall be sealed with
sealing compound. The steel conduits shall be grounded at one side with the
cable well wall or the cable tray side. Earth wire shall be used in the cable
trays. The earth points shall be obtained from the earth wire on the cable trays.
The steel conduits, after laid, shall be welded with earth terminals timely.
--Jumpers shall be used in the connecting points of the embedded piping and they
must be coated asphaltum to prevent corrosion. Composite resin shall be used in the
connecting points of the open piping so as to ensure reliable grounding of the
electric tubing. The nozzles shall be sealed timely after steel conduits are
installed to prevent foreign matters from entering. Quality requirements for
piping There shall be no burr or sharp points and the nozzles shall be with
wire-protected caps. Non- explosion Cproof hoses, when connected, can be
fabricated to be flare type. The cable conduits, after bent, shall have cracks
or obvious concave and their bending shall not be more than 10% of the outside
diameter of the conduits. The bent radius of the conduits shall not be less than
the min. allowably bent radius of the penetrated cables.
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The ratio between the inner diameter of the conduits and the outside diameter
of the cables shall not be less than 1.5. The conduits shall be installed
tightly and the space between supports shall not be more than 3m. The buried
depth of cables shall not be less than 0.7 m. If the cables are laid under the
pavement, the depth shall not be less than 0.5m. The directly buried conduits
shall have 0.1% drainage slope. The connection of the conduits shall be tight
and no water or mud and sand seep in. 2.7.5. Construction of electric cable
trays Before construction, make clear the laying direction of the cable
trays and verify the elevation of the conduit racks and the change of the model.
Review the drawings with the process engineers and verify whether there are piping,
members and equipment in the laying direction of the cable trays, and suitable
distance must be decided. Review the drawings with the instrument engineers and
verify whether there is contradiction in the design of the cable trays and the
space meets the requirements. Verify whether the bends are suitable and whether the
quantity is enough. Try not to weld the cable trays when installing them. If
welding is indeed needed, the hot-immersed cable trays shall be coated with silver
powder painting and the painted cable trays shall be coated with the same painting.
When the high voltage cables and the low-voltage cables are on the same cable
tray, partitions shall be installed in the cable trays in the plant area and in
the corresponding branch cable trays. The grounding shall comply with the design
requirements and the space between grounding points shall not be more than 50m. In
the place where the overlap area of grounding is not sufficient, soft jumpers shall
be used. The converted area of the jumpers shall not be less than the section of
the main earth wires in the plant area. The burr on the cable trays shall be
removed after the cable trays are installed, to avoid damage of the cables.
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Error requirements of cable tray installation elevation error 10 mm

level error 3vertical error 3jointing error 3mm Side bending shall not
be more than 10mm within 12m. Only after the cable trays have passed inspection
by all parties can cables can cables be laid on them. 2.7.6. Installation of the
distribution box The installation height and the position of the
suspending distribution boxes and the dynamic boxes of maintenance shall be as per
the design requirements. The installation position of the distribution boxes shall
ensure easy operation and maintenance. The surplus wire outgoing holes shall be
sealed tightly and comply with the explosion proof requirements. The distribution
boxes and the maintenance shall have good grounding. 2.7.7. Cable laying
Only after the equipment has been positioned, the cable tray installation and the
piping work have been completed, and inspection by all parties have passed can
cables be laid. The construction personnel shall know well the equipment item
numbers, the cable routes and the section before cable laying, to avoid wrong
laying of cables which may cause accidents. Measure the insulation resistance of
the cables. The high-voltage cables shall have DC voltage resistant test and cables
can be laid after the cables are confirmed to be qualified. Record shall be noted
down when testing.
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The surplus of the high and low voltage cables shall be according to the
specification requirements. For the uncertain contents in the specification, go to
have a discussion with the related persons. The cables shall be tightened with
binding strings or plastics tape and they shall be tidy. Signs shall be hung on the
starting point, end point and turning point and the handwriting shall be clear and
permanent, with complete contents. Min bent radius of cables Min bent radius
of control cables 10D Min bent radius of dynamic low-voltage cables 10D Min
bent radius of high voltage and multi-core cables 15D Note: D means cable diameter
2.7.8. Illumination Verify the type, specification, the quantity of the
lamps and the accessories shall be as per the design requirements and the lamp must
be complete and without mechanical damage. (2) The space between the supports
shall comply with the specification requirements. (3) Lamp installation This work
shall be started after building finishing work, it shall be fixed tightly
Location of lamp shall be marked and no gap between lamp and ceiling after
installation Deviation along finishing line and centerline shall be less
than 5mm No any manual joint on bar and chain
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2.7.9. Earth parts The earth work shall be coordinated closely with civil
work. The construction persons shall know well the drawing and construct according
to the drawings. The laid earth wires shall be marked with fluorescence pencils to
ensure that embedding is not forgettable. The earth wire in this section adopts
70 mm2 copper cable and the branch wire adopts 70 mm2copper cable. The earth wire,
when connected, shall comply with the relative regulations of GB50169-92
CONSTRUCTION AND ACCEPTANCE CODES FOR EARTH DEVICE OF INSTALLATION PROJECT OF
ELECTRIC EQUIPMENT. The connected points of the earth wire shall be coated with
composite resin. The material of the static electricity earth terminals for
equipment and process piping shall be the same as that of the welded body. It is
not allowed for different material to be welded with each other. The electricians
shall be coordinated closely with the process persons to assure that the static
electricity grounding and the lightening proof grounding are not forgettable. The
underground parts of the earth work are embedded work that shall be inspected by
all the parties. There shall be no brick and gravel in the backfill soil. Tamping
shall be done timely after backfill is finished. Construct strictly as per the
drawings. If there is any problem, only after design change is conducted can
construction be executed. 2.7.10. Check for motor wiring Verify whether
the voltage, current and the power ratings on the motor nameplate comply with the
design requirements. Confirm whether the motor wiring way is star or tri-angle.
It is not permitted to conduct wiring when one knows nothing about the motor wiring
way. The polarity shall be checked before conducting motor wiring. Check the
rotation direction of the motor-driven equipment. The phase color of the cables in
the distribution room shall be the same as that of the signs of the terminals.
Before wiring, insulation resistance and the absorption ratio shall be measured.
For the high voltage motors or the motors of over 100KW, the Dc resistance shall be
measured. The insulation resistance of the low
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voltage motors shall not be lower than 0.5 MEGO. . The insulation resistance of
the high voltage motors shall not be lower than 1 MEGO/1KV. The fabrication of
the cable head shall be with the instruction manual. The terminals shall not be
allowed to be shortened by saws or to reduce the cores when conducting motor
wiring. The down lead of motors and the terminals of power wires shall be coated
with composite resin and the terminals shall be connected tightly. The safety
distance should be ensured. The wired motors shall be sealed well. The glands of
the explosion proof motors shall be tightened and the wirings and the bolts are
complete. 2.7.11. Main electric test To study seriously the electric
principle diagram and wiring diagram, to check whether the arrangement of the
wiring is reasonable and the wiring tab is complete .To check whether the
terminals, the elements and the wiring screws are fixed and they shall be
tightened, each. To check whether the wiring in the panel is correct according
to the principle diagram and wiring diagram. The second circuit of the current
inductors shall not be open and the second circuit of the voltage inductors shall
not be short circuit. To check whether the fuse of the control circuit is
complete and in good condition, and compliance with the requirements. To check
each limit switch, the changeover switch shall be operated freely and reliable and
the contact point output shall be corresponding to the switch state. To measure
the second circuit and the insulation resistance shall meet the requirements.
Current circuit test: to put the primary switch in the testing position and let
the switch on. To add current from the primary bus and check whether the indication
of the current is correct and the automation system of the computer can alarm and
trip in accordance with the calibrated value.
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2.8 Method Statement for the Fire Fighting System 2.8.1 Fire
Alarm System 1) Electrical wiring a. The wiring of the automatic
fire alarm system shall conform to the current national standard DConstruction and
Acceptance Inspection of the Electrical Devices. b. The wiring of the automatic
fire alarm system shall conform to the current national standard DDesign
Specification of the Automatic Fire Alarm System, and shall inspect the wire type
and voltage. c. The wiring inside the tubes or wire grooves shall be carried
through after the building plastering and surface work completion. The wiring shall
be done after the hydrocele and dust removal from the tubes and grooves. Wires in
the tube and groove shall not have joints and kinks. The wire connections shall be
jointed inside a junction box or by a terminal. The tube junction in dusty or humid
places shall be sealed. Junction boxes shall be adopted when the tube length meets
the following conditions: Tube length more than 45m while have no bend. Tube length
more than 30m while have 1 bend Tube length more than 20m while have 2 bends Tube
length more than 12m while have 3 bends d. When tube entering into the box, both
the box outside and inside shall have protective sheaths, same sheaths are required
for box inlet and outlet when wires in suspended ceiling. e. The various tubes and
grooves inside the suspended ceiling shall have be hanged or supported by separate
clamp apparatus. f. Hangers or supports shall be used for each 1.0~1.5m of the
straight wire groove. Following places shall also use the hanger or support: g. The
diameter of the hanger for wire groove shall not less than 6mm. Wires cross the
buildings transfiguration shall adopt the compensation method, and the both sides
of the transfiguration shall be fixed and shall have a margin. h. After the wire
laying of the automatic fire alarm system, each loop shall be tested by the 500V
mega ohm meter, and the measured insulation resistance shall not less than 20 mega
ohm. 2) Assembly of the fire detector
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a. Point-type fire detector shall be installed under the below requirements: a)
The horizontal space between the detector and wall or beam edge shall not be less
than 0.5m. b) No obstacles shall exist inside the area of 0.5m to the detector. c)
The horizontal space between the detector and the air conditioners air outlet,
shall not be less than 1.5m. and the space to the roof air outlet shall not be less
than 0.5m. d) The detector shall be installed in the center of the roof when the
inside corridor width is less than 3m. The adjacent thermal detectors shall have a
space not more than 10m, and the adjacent smoke detectors shall have a space no
more than 15m. The distance from the detector to the wall shall be no more than
half of the installation space. e) The detectors shall be installed horizontally,
if must be decline, the gradient shall be less than 450. b. Line-type fire detector
and combustible gas detector shall be installed in accordance with the current
national criterions. c. Detectors shall be fixed to the pedestals firmly, its wire
connection shall be pressure wading or welding joint, and no corrosive welding flux
shall be used in welding. d. The D+wire of the detector shall be red, and the
D-wire shall be blue, other wires colors shall be determined by the different
purpose, but same purpose wires shall adopt same color in the same project. e.
Wires to the detector pedestals shall reserve a margin no less than 15cm, and the
inlets shall be clearly marked. f. The wire holes of the detector pedestals shall
be blocked and the pedestals shall take thermal protection after installation. g.
The alarm lamps of the detectors shall face to the main entrance to convenient the
observers. h. The detectors shall be kept properly before installation, and shall
install right before commissioning. 3) Manual alarm button installation
Manual alarm button shall be placed on the wall 1.5m above the ground. Manual alarm
button shall be placed firmly and shall not be incline. The wires to the manual
alarm button shall reserve a margin no less than 10cm, and shall be clearly marked
on the top. 4) Installation of the fire fighting control panel a. The fire

control panel shall be functionally inspected before installation. b. The wire to
the control panel shall be no longer than 2m if coated by a metal flexible tube.
The junction box of the metal flexible tube and fire control equipment shall be
fixed by a lock, and shall earth appropriately. c. The terminal of the fire control
panel shall be clearly marked.
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d. The different terminals inside the fire control cabinet shall be separately
according to the voltage class and current class, and shall be clearly indicated.
5) System earthinga. The working earthing shall adopt the copper core
insulated wire or cable, and shall not use galvanized flatiron or metal flexible
tube. b. The working earthing wire from the fire control room to the grounding
shall go through a steel pipe or other firm protective tube if cross a wall. c. The
working earthing wire shall be separately with the protective earthing wire, the
protective earthing tube shall not use the metal flexible tube. d. Hidden project
inspection shall be fulfilled right after the earthing completion, and the
acceptance inspection shall include the following items: a) Measure and record the
grounding resistance b) Check the needed technical data c) Inspect the
construction quanlity 6) System testing During the commissioning,
inspections such as the fire alarm self checking, silencing, reposition,
malfunction alert, fire alarm precession, alarm recording and power automatic
switch against the alarm controller, as well as the automatic recharge, under/above
voltage alarm to the standby power are to be implemented. Supply power with the
working/standby power sources separately to inspect the fire automatic alarm system
in according to the design requirements, to ensure the proper function of the
control and interlock. Inspect the capability of the main power and standby power.
Inspect the automatic switch between the main/standby power. Continuously charge
and discharge the standby power for 3 times, the function shall be normal. After
the successfully system commissioning, smoke/thermal test on each detector are
necessary. Implement the system self checking under commissioning procedure, and
compile the commissioning report. 2.8.2. Fire Fighting in Water Systems
1) Installation of pressure pump and steady pump a. Installation of the fire
pump and stabilized pressure pump shall conform to the current DNational Standard
of the Mechanical Equipment Installation. b. Specification and style of the fire
pump and stabilized pressure pump
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shall conform to the design requirement, and shall have the quality certificate
and user manual. c. If no design specification, the outlet pipe of the fire pump
shall use the check valve and pressure meter, and is better to install a water
discharge valve for check and water test. The discharge head pipe of the fire pump
group shall install the pressure meter with pressure release valve, and the
pressure meter shall join a buffer device with a faucet, the measuring range of the
pressure meter shall be 1~1.5 times larger than the working pressure. d. Suction
pipe and its auxiliaries shall be installed under the below conditions: e. The
installation of the control valve on the suction pipe shall be f ulfilled after the
pump fixed with the foundation, and the valve diameter shall be no less than that
of the suction inlet of the fire pump. Butterfly valve shall not be used here. f.
In case of the fire pump and fire pool are on the separate foundation and are rigid
connected, flexible tube shall be used to the suction pipe. 2) Connection and
Junction with Fire water tank a. The cubage and installation of the
fire water tank shall conform to the design requirement, and the main corridor
among the water tanks shall have a width no less than 1.0m. Around the steel wall
fire tank shall have the inspection gallery with a width no less than 0.7m. The top
of the fire water tank shall separate with the roof more than 0.6m. b. Overflow
pipe and discharge pipe of the fire water pond and water tank shall not connect
directly with the production and domestic water. Any pipe across the concrete fire
water tank or water pond shall be protected by the water proof tube. Water inlet
and outlet of the steel wall fire water tank shall weld properly then adopt
antirust. 3) Fire Fighting water Pipeline 9
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a. The welding connection shall comply to the national DConstruction Standard of
the Industrial Pipeline Engineering, and the DConstruction Standard of the Site
Equipment & Pipeline Welding Engineering. b. Position of the pipe laying shall
strictly conforms to the design requirement, if no design specifications provided,
the minimum distance between the pipe axle wire and beam, support, floor slab shall
conform to the below table: Nominal Diameters mm 25 32 40 50 70 80 100 125 150 200
Distances mm 40 40 50 60 70 80 100 125 150 200 c. Installation of the pipe
support, hanger and stand shall meet the following conditions: a) All the above
pipes shall be firmly fixed, and the distances between every two supports or
hangers shall less than that listed in the below table: Nominal diameter (mm) 25
32 40 50 70 80 100 125 150 200 150 200 Distance (m) 3.5 4.0 4.5 5.0 6.0 6.0 6.5 7.0
8.0 9.5 11.0 12.0 b) Regarding the model, material quality, processing size and
jointing quality for the pipeline support and hanger and shaking-proof shelf should
be according with the designed demands and the local laws and regulations of the
country; c) The installation site of the support and hanger should not disturb the
effect of the sprinkler; the distance between the sprinkler and the support or the
hanger should not be less than 300mm, or so can not be more than 750mm. There
should not be only one hanger between each straight pipe of the branch water
feeding pipe and the neighboring two sprinklers hanger. When the distance between
two sprinklers less than 1.8cm, may set the hanger separately, but he distance
should not be more than 3.6cm. When the Nominal diameter equal to or more than
50mm, the
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shaking-proof shelf of each water feeding pipe should not be less than singleton;
if the pipeline come about, ought to add one more shaking-proof shelf. The upright
setting trunk water pipe should be set up by shaking-proof shelf or fixed by pipe
clip, the installation place away to the ground or roof ought to be 1.5~1.8cm. d.
It shall be installed by flexible short pipe when the pipeline drill through the
buildings anamorphic gap, also should be added one more cannula, the length of
the cannula cant be less than the thickness of the wall, or it should be 50mm
higher than the floor or the ground; the weld cant be in the cannula. The
clearance between the cannula and the pipe line should using nonflammable material
to ram closely. e. It ought to set up as a gradient of 0.002~0.005 when the
pipeline be installed breadthwise, also should let the pipe along the gradient.
When the water difficultly discharged from some area, some measure should be taken.
If the sprinkler quantities be less than or equal to 5 PCS, may add a jam. When the
sprinkler quantities be more than 5 PCS, ought to installed waterspout with a
valve. f. The trunk pipe and water pipe should be indicated by red circle. g. When
the pipe net installation be halted, the opening should be block out. 4) Indoor
hydrant box installation a. The height of indoor hydrant outlet to the
ground should be 1.1m. b. The startup button should be installed at evident place
in the box and easy to operate, the installation place should be higher than the
middle of the hydrant outlet of 450mm. c. The following details should be
confirmed by the composer department,such as the material of chest door, door
opening orientation, color and typeface, the function of the startup button, the
specification or model and quantities of fire extinguisher. The original design of
the chest cant be changed while installation, it is unhallowed that installing
any other door or any ornamental covering. The outlet of the indoor hydrant should
be vertical out to the wall. 5) Instrument installation a. Waterpower alarm
bell should be installed at public access or outer wall which near to the guardian
room, and shall install valve for examining and repairing, or testing. There shall
adopt galvanized steel tube. If the tubes nominal diameter be 15mm, its length
should not be more than 6m; while the diameter is 20mm, its length should not be
more than 20m; the startup pressure of the waterpower bell should not be less than
0.05MPA.
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b. The installation of flow indicator shall accord with following request: a)Flow
indicator installation shall be processed after tube pressure testing and eligible
for swill, current indicator specifications and model should accord with designed
request. b) Flow indicator shall be installed above the actinic pipeline, its
operant orientation and current orientation shall be accordant. The blade and film
of the indicator after installation shall act flexibility, shall not touch the tube
wall c. Signal valve shall be installed at the pipeline ahead of the current
indicator; the distance between them shall not be less than 300mm. d. The
installation of vent valve shall be processed after tube pressure testing and
eligible for swill. Vent valve shall installed on the top of the trunk pipe and at
the terminal of pipe, and shall assure that there no any leakage. e.The
specifications, model and installation location of control valve shall accord with
designed request; Installation orientation being correct, it shall be clean, no any
jam, no any leakage; The main control calve shall add sign of switch. The covered
leakage control shall be indicated its existing at evident place. 6)Common
provision for system pressure testing and swill. a. After the
installation of all tube net finished, shall do intensity testing, strictness
testing and swill work. b. Intensity testing, strictness testing ought to be done
by water. Dry style eruptive fire fighting system, pre-action eruptive fire
fighting system shall do water pressure and air pressure testing. c. the following
qualification should be provided before the system testing pressure: a)The location
of the underground pipeline, pipeline foundation, backstop, etc. should be double
checked and accord with the designed request . b)The pressure gauge shall not be
less than 2 PCS; precision should not be lower than 1.5 grade, measurement grade
shall be 1.5~2 times of the testing pressure value. c)The project of swill for
pressure testing have been approved. d)If the equipment, instrument, valve and
accessory are incapable
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page- 125
of pressure testing, shall be separated or removed. The added temporary blind
panel shall be outstanding to the margin ear of the flange, and shall do evident
sigh, record the quantities of the blind panel. d.While system pressure testing,
if there leakage happened, the testing shall be halted and discharge all testing
medium in the pipe net. After the objection being clear up, try it again.
e.Pressure testing finished, shall timely remove all temporary blind panel and
pipeline for testing, and check it with the record, fill out the table style for
recording. f.The swill of pipeline shall be done by a subsection way. The sequence
shall be first of outdoor, then indoor; firstly underground, then for the floor;
Regarding the indoor part, shall deal with the following sequence: trunk water
pipe, water pipe, branch water pipe. g.The pipeline swill shall be processed by
water. Before washing, shall do some safeguard to the systems instrument. Check
valve and alarm valve, and so on, shall be removed, but all of them should be
replaced betimes. h.Before swill, shall do checking to pipeline support and
hanger, if necessary, shall adopt reinforcing measures. i.For there may have some
dunghill and sundries left in the pipeline, also there are some equipment can not
stand the swill, should do some more clean work to them. j.While swash the
pipeline which its diameter more than 100mm, should knock the welding line, dead
angle and the bottom, but it can not damage the tube wall. k.If the pipeline swill
being up to the grade, shall record it according to the canonical table format.
l.Water pressure testing and swill befittingly using living water, cant use sea
water or any water containing caustic chemical matter. 7)System testing and
commissioning a. General provision System debugging should be processed
after the system construction finished. The following qualification should be
provided while system debugging
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Fire fighting pool, water tank should store up designed request quantity. System
electrical supply well-balanced Water level, air pressure of fire fighting air
pressure water supply equipment should accord with designed request. Wet style fire
fighting system pipeline full of water; all valve should have no any leakage. All
fire fighting automatic alarm system should be on work status. Testing items Water
resource debugging Fire fighting water pump Steady pressure pump Alarm valve
Drainage equipment leakage testing a) Drainage testing request According to the
designed request, check and verify the water tank s value and its designed height,
other technology measure. According to the designed request, check and verify the
quantities and water supply capacity of fire fighting water pump joint, and verify
it by water supply testing through traveling water pump. b)Fire fighting water pump
test request. While start up the fire fighting water pump by manual or automatic
way, the water pump should be into well-balanced running within 5 min. While switch
by using spare electrical source, the pump should be into well-balanced running
within 1.5 Min. While steady pressure pump debugging, simulate the designed startup
conditions, the pump should be run immediately. While it up to the system designed
pressure, the pump will stop running automatically. Alarm valve test request In wet
style alarm valve debugging, while water coming out of the water testing equipment,
the alarm valve should act in time. At the same time, the waterpower alarm bell
should make alarm signal, current indicator should input alarm electrical signal,
the pressure switch shall connect the electrocircuit and start up fire fighting
water pump. 3 Construction Schedule
Construction Schedule (See Table18 )
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( 18)
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4 Personnel plan
f 4.1 Management staff
Management Labor Mabilization Schedule (See Table 19)
19 4.2 Direct and indirect construction personnel
4.2.1 Direct Labor Mabilization Schedule (See Table 20)
20 4.2.2 Indirect Labor Mobilization Schedule (See Table 21)
21
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No. Description Jul Aug Sep Oct Dec Nov Jan 1Project
Manager 11111112Construction Manager 11111113Quality
Manager 11111114Safety Manager 11111115Civil
Supervisor } 11111116Q/C Inspector 11111117Safety
Supervisor 11111118Mechnical Supervisor 11111119Material
Purchaser 111111110Datum Person 111111111Total 10101010101010Management
Labor Mabilization Schedule (Table 19) 19 2006--2007
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page - 130 - /
( 20) JulyAugSepOctNovDecJanFebRe-bar worker 1215182010864Carpenter
152022251214166Concrete worker y101215188420Masonry worker
446815201510Water/Electrician
10156810222510Total 5166677955686430051015202530JulyAug SepOctNovDecJanFebRe-bar
worker Carpenter Concrete worker yMasonry worker
Water/Electrician
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page - 131 - /

(21) JulAugSepOctNovDecJanFebProject Manager11111111Construction
Manager11111111Q/C Manager11111111HSE
Manager11111111Material11111111Safety11111111Civil
Supervisor}11111111Mechnical Supervisor11111111Q/C
Inspector11111111Datum
Person1111111100.20.40.60.811.2JulAugSepOctNovDecJanFebProject
ManagerConstruction ManagerQ/C ManagerHSE
ManagerMaterialSafetyCivil Supervisor}Mechnical
SupervisorQ/C InspectorDatum Person
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page- 132 - 5 Plan of mechanical construction
Plan of mechanical construction (See table 22) (22) Table
22 22 No. Name Size&Type Unit Qua Mabilization Date
Demobilization Date Resource 4 Remark 1 Tower crane 40TM
each }1 06.9.6 06.12.10 Ownership China Made 2 Backhoe Excavator
0.8 M3 each }1 06.7.10 06.9.20 Ownership China Made 3 Dump
truck s 5T each }1 06.7.10 06.9.20 Ownership China Made 4 Mortar
Mixer 300L each }1 06.12.1 07.1.10 Ownership China Made 5 Re-bar
Cutting Machine QJ40 each }1 06.7.1 06.11.10 Ownership China Made
6 Re-bar Bender WJ40 each }1 06.7.1 06.11.10 Ownership China Made
7 Vabrator
HZ50 each }4 06.7.10 06.11.10 Ownership China Made 8
Welding Machine BX3-500 each }8 06.7.1 07.1.20 Ownership China Made
9 Truck 5T each }1 06.7.1 07.1.20 Ownership China Made 10 Motorized
Rammer HW-60 each}
2 06.9.1 06.19.7 Ownership China Made
11 Cutting Machine 400 each }4 06.7.10 07.1.20 Ownership China Made
12 Drill Machine } <25 each }1 06.7.10 07.1.20 Ownership China Made
13 Angle Grinder 150 each }4 06.7.10 07.1.20 Ownership China
Made 6 Temporary Facilities
6.1 Layout principle
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page- 133 - 6.1.1 Layout is according to general plan and site conditions and
based on characteristics of civil works, and construction stell structure. The
layout should be compact and reasonable. Wall should pleasing to eye. Build the
image of the contractor. 4.}
9 b
6.1.2 Sdistribute farcilities in the
priciples of DConvinient to production and work, fire-proofing, forestation, and
;civil construction. ;;
; 6.2 Basis of layout > 6.2.1

General chart and owners bidding document 6.2.2 Engineering
deploy and main schedule 6.2.3 General schedule and resource
6.2.4 Safety and safeguard standard
consuming scheme
;6.3 Fence The site is surrounded by steel board (2.4 m
high) laied according to the general chart.
2.4M 6.4 Temporary building 6.4.1
The total office and storage area is 150m2. They will be set up after owners
approval. 130m2 6.4.2
Accommodation area should
be out of jobsite.

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page- 134 - 6.4.3 Temporary Facilities List see Table 23 23 Table 23
Item No. Description Quantity Operation period Remarks Start End 1 Field office
64.8m2 2 Stores 64.8m2 3 First aid m2 4 Equipment maintenance shop m2 6
Quality control lab. m2 7 Labour change house m2 8 Self contained toilets U
9 Other covered areas 60m2 SUB TOTAL COVERED AREA 189.6m2 11 Open storage
areas 320m2 12 Utilities/safety tankage, disposals 35m2 13 Equipment park
area 60m2 SUB TOTAL UNCOVERED AREA 415m2 GRAND TOTAL REQUIRED AREA 604.6m2
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page- 135 - 6.4.4 Accommodation and Camp Facilities see Table 24
24 Table 24 Item No. Description Quantity Operation period Remark
Start End 1 SUBCONTRACTOR accommodation 259.2m2 2 First aid 12m2 3
Canteen 105m2 4 Kitchen m2 5 Laundry m2 6 Common sanitary m2 7
Entertainment hall m2 10 Other covered areas 45m2 TOTAL COVERED
AREAS 481.2m2 11 Recreation facilities 160m2 12 Parking 40m2 13 Other open
facilities m2 14 Circulation and open space m2 TOTAL UNCOVERED
AREAS 200m2 TOTAL AREA REQUIRED 681.2m2 6.5 Temporary power
supply Build dispatch room, sub distributing box and sub-box according
to power supply f party A and electricity consumption information.
6.6 Temporary water
supply 6.6.1 Temporary water supply including living water,
construction water, and fir-fighting water. Supply water according to layout.
6.6.2 Temprary
drainage includes rain water drainage (open trench), living water drainage
(underground pipelines).

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page- 136 -
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page- 137 -
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page- 138 - 7 QA/QC
7.1 Quality guarantee system Set up site QA/QC
system (as per Site Quality Management Organization System Chart). Dispatch all
necessary managements such as foremen, quality supervisor, safety supervisor,
tester, surveyor, technician, materials custodian, thus forming a completed quality
control system. Strictly conduct quality system procedure documents. Make sure all
the procedures are under strict controls. bQA/QC

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page- 139 - 7.1.1 Flow block for checking the construction quality control
material and labour study the drawing and tech. docment
measuring instrument prepara-tion mechanical equipment study the operation
procedure and quality preparation site clear engineering part and item
introduction in writen form technical submitting and review remedy of last
operation step participate by operator chief delivery of last operation step
intermittent check strict execution of operation procedure self check
construction as per drawing participate by the Client construction contact
between operation steps certificate of hidden engineering acceptance
implementation progross civilized construction on site treatment of unqualified
product(rework) quality judge-ment execute the test and verification standard
certificate of materials test record self-check record quality judgement record
sort out data file document acceptance record of hidden engineering items
construction record return visit of project troubleshooting record operation
procedure quality guarantee , free of charge
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page- 140 -
f

9
9

6
6

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page- 141 - 7.1.2 Flow block for check the quality control on single construction
part or item s teel bar
study the design
document quality certificate of steel bar and report of mechanic test study the
operation procedure and acceptance standard preparation before construc-tion make
up and rectify reinforcement schedule clear quality goal check scaffold
participate by all operators technical submitting and review paper delivery
steel bar welding requiring post certificate of welder manufacture of steel bar
process steel bar as per reinforcement schedule strictly report of mechanic test
of welding parts process of same code steel bar delivery check of steel bar and
formwork post bind as per working drag. And accessories list self-check of team
person on duty during cast-in-situ bind on site intermittent check by operator
chief and quality supervisor construction and operation in strict procedure
check delivery with concrete post inspection& judgement by supervisor unit and
construction unit quality judgement check and judgement by quality supervisor No
coincide with design and accetpacnte standard Cyes or no quality certificate
and report of mechanic test of steel bar procedure the hidden acceptance steel
bar substitute schedule record of hidden acceptance sort out classify, and file
document clear site and civilized construction quality evaluation record record
of construction and three inspection
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page- 142 - f

f

6
6 6 f

6
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part or item f ormwork priority
support formwork system know design document measure elevation , mark axis
study operation procedure and regulation preparation before construction paint
isolating agent to formwork clear quality goal review elevation and check axis
technical introduction in written form paticipate by all operators technical
submitting and review marking off center line and edge line of structural member
check scaffold check delivery with steel bar and concrete post self-check by group
person on duty during cast-in-situ establish formwork intermittent random check
by operator chief and quality supervisor inspection by quality supervisor quality
judgement construction and operation in strict step by hanging up card coincide
with design and acceptance regulation priority formwork stripping scheme next
operation step formwork stripping time as per compressive strength report of key
members formwork stripping site , civilized construction record of three
inspection quality judgement record sort out document careful stripping
construction record classify and file document clear and repair formwork and
scaffold
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page- 144 -

6
9

<

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part or item c oncrete w know
design document preparation and certificate of materials or inspection report
study operation procedure and rules concrete trial proportion and priority
proportion ratio clear quality goal preparation before construction mechanics
preparation for concrete mix, vibration and transportation make and optimize
scheme of concrete cast-in-situ preparation of concrete test instrument and mould
make up concrete quality assurance measures check scaffold and transportation
access technical introduction in paper participate by all operators technical
exchange delivery of formwork, steel bar and concrete post speciality
countersign apply for concrete casting conclude proportion ratio of concrete
supervise metering and follow proportion ratio adjust proportion ratio on site by
testing persopn post allocation and operation in strict steps standard curing of
concrete sample block carpenter and steel bar bender accompany the concrete post
concrete pouring self check by group random check by operator chief and quality
supervisor curing sack weting or curing agent judgement by quality inspection
station or construction unit quality judgement inspection and judgement by quality
supervisor on sole duty coincide with design and acceptance regulation quality
certificate and inspection report of raw materials clear site , civilized
construction concrete proportion ratio sort out, classify and file document
license of concrete pouring Test report on cement block record of concrete
construction record of quality inspection and judgement record of inspection
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page- 146 -

}

6 6
6
}
6
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page- 147 - 7.1.5 Quality control points of steel structure T able 26
26 Table 26 2 6 No . Testing Project Grade
Remark 1 Re-measurement of base A 2 Pre-cast structure delivery
and test A 3 Adjustment and check of polar installation b
B 4 Adjustment and check to truss installation B 5 Installation
quality of high-tension bolt B 6 Check to welding B
7 Adjustment and check to the whole structure A 8 Other items
C note A Final joint quality ratification by construction unit,
supervision unit, quality engineers and that of contractors.

B Contractor s
quality testing engineer
C Self testing
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page- 148 - 7.2 Quality control assurance measures According to
ISO9001-2000 standard, quality control assurance system of construction items shall
be established for the present project, quality control assurance plan of
construction items will be worked out , various management shall be carried out
based on the QC assurance system and QC management procedure of the enterprise, to
fulfill all kinds of construction goal in full scale and perform the promise to the
Client. I S O 9001- 2000
b

Technical requirement and measures of construction quality are
the specific performance belonged to the QC assurance system of construction, e.g.
to control the individual factor on its quality through the phase and whole
construction of the project thus resulting in the implementation of the project
general goal.

7.2.1
Quality control measures during construction Three
phases are classified to practice the QC: 7.2.1.1
Pre-control phase (1) It means that pre-control of personnel, material,

equipment and environment required by the project construction by means of
establishment of QC assurance system, QC system and QC rules and improvement of
metering and examination technology and method.

b

(2) To undertake the design delivery and review of drawing ;
to examine and approve in advance the applied new technology, new process and new
materials, to grasp their technical data and application field; to determine the
optimum process flow and method according to the nature of the project; to check
carefully the measurement pile mark, positioning line and
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page- 149 - elevation bench mark.

7.2.1.2

Process control ph
(1) It means a series of control activities closely related with engineering
quality during construction, and it is a key phase of performing QC.

(2) To establish and enhance the QC on
operation steps, to make up analysis network of quality influence factors in full-
scale, bring the factors influencing the operation step quality into the control
range, establish and practice the quality statistic analysis system by obtaining
the practical data and information on site, seek the key problem which affect the
quality and then solve. b
b

b

(3) To combine the mature method formed before,
to strict the delivery check between the former and later operation steps, to take
individual hidden acceptance well, the process which can not reach the quality goal
is forbidden to enter the next operation step.
9
9 (4)
For the finished engineering part or items, check and judgement shall be made upon
them within 1~12 hrs according to relevant quality standard. The project department
will make statistic and analysis of the quality of engineering item per month, and
find out the engineering item with low quality , and further analyse the basic item
and sub-item belonged to the item with allowance of kind of errors, and seek the
factor resulting in the weak point, then those factors shall be revised and
improved in the next continuous flow of construction under inspection of operator

chief. 1 ~ 1 2 6
6 |


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page- 150 -
(5)
For the
hidden engineering not passed acceptance and closed without authorization, and for
using or covering materials with indefinite quality, and for change and
substitution of engineering materials without authorization, the quality manager
from project department can issue order to stop partial or whole construction to
the operator chief on duty and team, the project department will investigate and
affix the responsibilities.

7.2.1.3 Post-control phase It
means the quality tracking control of finished construction part or items or
product, in order to improve engineering quality in the following construction. To
check and accept the engineering item according to regulated quality judgement
procedure and standard, record , sort out and file all the quality data and
technical document so as to provide reference for the future quality guarantee and
maintenance of the project.

6

7.2.2 Technical requirement and
measures of QC for the individual construction factor
7.2.2.1 Technical requirement and measures of QC on
construction plan (1) The project department shall
consider completely the balance of personnel, financial, material and work capacity
when making up the general progress schedule, phase progress schedule, monthly
progress schedule. To arrange reasonably the construction step and plan, dispatch
the operators and allocate the raw materials, transit facilities and construction
mechanics, to bring the initiative of the staffs into full play and make the
construction in the optimum running state under the premise of safey and quality
gurantee .

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page- 151 -

(2) Engineering quality is the highest goal and
beginning point for all the activities and management . We will fulfill the
promise to the Client D create perfect quality

s e r vi
ce 7.2.2.2 Technical requirement and measures of QC
on construction technology.

(1) After
distribution of working drawings, technicians and operator chief shall get
knowledge of , understand and deepen the drawing, put forward the doubt and errors
and then solve duing review of drawing and design delivery and introduction. For
the difficult control point, or necessary technical measure, new process, new
material need to be taken for assure the quality of the construction, we will sort
out and collect the data, organize the staffs to analyse and study , make up the
operation instruction manuale, and improve them in the practice.
|

(2) Operator
chief shall arrange reasonably the construction steps and labours and explain the
technology to the operators, help the operator to know the drawing requirement,
construction flow and project progress and to grasp the construction difficult
point and control of key link.

f

(3) The secondary technology introduction is adopted.
(4) Primary
introduction is on general management. Technology manager and
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page- 152 - quality manager introduce technical requirement, construction
measures, assented works and difficult works according to Construction Organization
and Design to all chief masters and quality inspectors. The second grade
introduction is on technology in detail.

(5) Secondary introduction is aimed to the
working labours group. The operator chief will introduce the itemized technology
combining the primary requirement. The content will make into the Dtechnology
introduction card for instruction and supervision on site by hanging up on the
operation post.

(6) The project
department will periodically replenish and renew the technology introduction in
order to enhance the instruction and improve the engineering quality.

(7) Key control shall be carried out on the following quality assurance items
of the present project: 1)
All kinds of typical details befor construction 2) Quality
certificate, qualification license and retest report of raw materials
3) All kinds of experiment analysis report
4) Datum line, control axis and elevation bench mark
5) Test proportion ratio of preparation of

concrete and cement paste, strength report a
7.2.2.3 Technical requirement and measures of QC on construction operation
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page- 153 -
1 The project department
have the strict system and procedure to manage the operators and improve their
working abilities.
2
Firstly, all the management staffs shall have their own professional skill and
management & working ability, and then be assessed by the engineering technical,
quality and safety departments, if passed, they can come to the office; The
operator in special type of work shall have effective certificate to the post, and
numbers shall meet the needs; the relevant departments shall assess the site
operators against the personnel working register in recent construction work.
,

f

f

3 To enchance
education about the quality consciousness and assessment to all the staffs and
operators, promote the people to work strictly in line with the operation
procedure.

4 Secondly, operator chief and quality
inspector shall inspect and instruct randomly on the construction quality. The
management staffs shall analyze and solve the problems on site. The unqualified
construction part shall be modified by the operators with the inspection of the
staff.

t 5
Finally, the individual operation step shall take self-check and check with each
other and check of delivery, to establish and run the multi-steps check network to
assure the quality.

b 7.2.2.4 Technical requirement
measures of QC on the construction materials
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page- 154 -
1 When the materials enter the
site, supplier shall give the effective qualification certificate, quality gurantee
and relevant license of the product. The materials such as steel, cement ,concrete
additives and waterCproof materials shall be sampled and retested untill aproved
qualified with complete document of test , then to be applied in the construction.
9

a
2 From the
materials entering the site to the use, the four insepction (specification, type,
quantity and quality) and three check (materials out of store, receiving materials
and inspection by quality inspector).

7.2.2.5 Protection measures about finished product
1 Protection measures shall be taken to the finished products
such as measurement positioning, excavation of foundation pit, concrete
structure, , doors and windows, mansory body, wall surface, floor and ground,
finishing engineering, roofing and decoration board work.

(
2 Protection is only taken
for the finished construction part or single item such as steel bar , finished
concrete floor slab ; but for the construction item which does not directly form
the engineering product such as formwork, not in protection range.

3 Project management staff shall assist the construction
labour group to take the protection measures to the finished part, arrange the
operation sequence in construction scheme and process . Finished product
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page- 155 - protection measures shall be brought into the construction contract of
the individual contruction part or single item , accompied by the awards and
punishement.

4 The detailed and
workable protection measures against the finished and semi-finished product have
been made in the structure construction.
7.3 The finished product protection measures have
been notified in the construction method for individual construction part or item.
8 Safety Control
8.1 Safety Principles 8.1.1 No smoking on site

8.1.2 Wear safety helmet all times on site and use safety belt while working on
height.
8.1.3 Properly wear safety
shoes while entering the site, wear safety goggles while eyes exposed to hazards.

8.1.4 No throwing any objects
from height. 8.1.5 Check the flammable gas and
equipment before use. 8.1.6 No eating, drinking, or
chatting on site.
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page- 156 - 8.1.7 Practice good house-keeping everyday, outside trash stacked
together and delivered periodically.
, 8.1.8 Abide by all of the safety and
warning signs. ; 8.1.9 Warning signs should be placed
beside the hazardous area. 8.1.10 Hot work
permit are required prior any work producing spark.

8.2 Safety Education 8.2.1 Each of the
employees participating in construction on site whoever staff, head or worker
should master safety technology and management knowledge on their own duties,
understand the importance of safe construction, be aware of their own safety duties
and must receive safety education before entering the site.

8.2.2 Safety knowledge education, includes
both safe construction technology knowledge education and specialty safety
technology knowledge education.

( 8.2.3 Safety
consciousness education, educate the employees not to violate the operation
requirement as it can cause accidents due to its complicate with lucky-bird sense.

8.2.4 Safety
education on local site, according to the special conditions of the construction
site, educate the employees safety technology requirements. If necessary, invite
the owners safety officer to educate.
8.2.5
Each of the employees should take part in above mentioned safety education. Those
failed in safety education can not enter the site to work. This will be supervised
and controlled by Safety Department.

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page- 157 - 8.3 Safety Inspection 8.3.1 Safety inspection list
should be filled for each inspection. Pertinent inspection list shall be filled for
those different inspection items. Notice should be issued for those concealed
danger and filed.

8.3.2 Safety
department shall organize to periodically inspect construction site once a week.
Inspection must be done prior to implement of important construction technology
methods. 8.3.3
Safety department shall organize to make irregular inspect to the construction site
which includes: A. construction preparation compliance with the safety construction
requirements; B. confirmation on safety inspection for precommissioning.
(A B
8.3.4 Daily safety inspection shall be performed by specialized safety inspection
engineer, management personnel and duty workers. This is the most important and
basic inspection which can find danger any time anywhere and can be rectified
timely.
8.4 Construction Safety Technology
8.4.1 Scaffolding 8.4.1.1 Dimension for assembling scaffolding must be
compliance with the dimensions arrangements specified in the regulation.
8.4.1.2 All of the materials of the scaffolding
must be inspected before use. If any damage exit, the scaffoldings can not be used.
8.4.1.3 Operation are must be
filled with the plank. Wood plank must be
PHASE PROJECT

page- 158 - secured with the small cross. Metal plank must have hooks on the both
sides to fit the small cross.
} 8.4.1.4
Pulling cable should be used on independent scaffold. b-
8.4.1.5 Safety net should be used on outside of the scaffold.
8.4.2 Rigging 8.4.2.1 All of the lifting transportation machinery,
material can not be used until they were inspected and certified.
8.4.2.2 Rigging and
transportation plan shall be made by engineer for those important rigging and
transportation and approved by the concerned authority.
8.4.2.3 The
rigging and transportation plan must include the safety technology details.
(8.4.2.4 Before rigging and after the
preparation, all of the procedure shall be reviewed and checked by responsible
engineer and timely correct the discrepancy according to the inspection
requirements.
8.4.2.5 All of the rigging tools and machines must be
inspected and certified otherwise can not be used.
8.4.3
Welding

8.4.3.1 Welding should be undergone at the place with food ventilation.
Exhaust fan should be installed in narrow space. |

8.4.3.2 The following measures shall be made
for electricity-shock proof: 5
PHASE PROJECT

page- 159 - (1) The case of welding machine should have earth grounding;
(2) The voltage of the portable working lights shall not be over
36V; 36V (3) Wear leather gloves and
insulation shoes; ; (4) Repair or replace the damaged
cable promptly; (5) Welders themselves should know some

basic knowledge of the electricity and electricity-shock proof and first-aid
methods after shock. 5,
8.4.3.3
Welder shall often check cable and conduit if their insulation are in geed
conditions. 8.4.3.4 Gas welding
and gas cutting (1) When transport, store and use the cylinder,
serious shock and impact should be avoided, cylinder cap should be kept well;
(2) When
transporting and using the gas cylinder outside, they can not be exposed to the
direct sunlight and cylinder should be over 20m away from the high temperature fire
area; 20m (3) Gas
in cylinder shall not be used up and kept some leftover in it to prevent flammable
gas of air going into the cylinder;
(4) When using the acetylene
cylinder, cylinder itself must be placed upright to prevent overflowing from the
cylinder and explosion; b5 (5) Various
gas cylinder should be checked periodically.
PHASE PROJECT

page- 160 - 8.5 Safety technology on site 8.5.1 Power for
construction 8.5.1.1 Keep good earth-grounding; | 8.5.1.2
Keep good nix-connecting; | 8.5.1.3 Complete insulation;

8.5.1.4 Below the safe current load; 8.5.1.5 Safe
distance; 8.5.1.6 Safety signs; 8.5.2 Personal
protective facilities In order to keep the workers safe and
healthy in working, to relieve of any unsafe, unsanitary conditions, constructor
must wear personal protective facilities properly on site.
8.5.2.1 Fasten safety belt when working on height;

8.5.2.2 Wear the hard helmet on entering the construction site;
8.5.2.3 Wear the safety goggles and full face shield protection
for grinding; 8.5.2.4 Personal protective facilities
must be kept in good conditions, replaced in time if damaged.
PHASE PROJECT

page- 161 - ;| b 8.6 Site urgent rescue method
8.6.1 Fire Fighting equipment.
()8.6.2 Urgent rescue box.
8.6.3 Worker training 8.6.3.1 Fire fighting
knowledge and equipment using. 8.6.3.2 Electric shock
rescue and artificial respiration method.

8.6.3.3 Fire engine Number, urgent rescue number and the nearest hospital address.
8.7 Management of the dangerous products.

Combustible materials like gasoline shouldnt be stored at the site, they should
be centrally stored and marked with clear signs. 8.7.1 The
chemical material should be storaged in a special place and be kept by a special
person.
8.7.2
The gas bottles storage should be more than 10 meters from
fire, avoid exposing under the sun.
10m,
8.7.3 The flammable and bursting material should be stored in a special warehouse.
Dont mix with other material.
8.8 Safety meeting plan and safety Rewards and
Penalties.
PHASE PROJECT

page- 162 - 8.8.1 The on-site safety supervisors and team leaders should inform
the workers in detail about the safety issues to make sure that safety rules are
observed.

(
15 A safety meeting should be held

each Monday.
1
Safety Penalties. Violate the rules
seriously: 5002000Yuan;
500~2000
Violate the rules and regulation: 3001000Yuan.
300~1000
Safety Rewards Be
suit to set up a safety assurance system and a system of rewards:
Technological innovation
to improve safety management, inspection, and protection;

;
Employees who can remove a hidden peril, observe discipline, prevent great incident
or devote to incident. :
> 9 Environmental
Protection and Civilized construction
9.1 Environmental protection 9.1.1
During the construction, the state and local environment laws and
PHASE PROJECT

page- 163 - regulations, environment control requirement of the Client, and the
document made the company about the environment control shall be strictly
followed .

9.1.2 To identify the environment factor and key
factors of the present project, make up environment goal, index and management
scheme, clear the emergency point and key post, promote the clean construction,
control and prevent the pollution source, reduce the energy consumption, lessen the
discharge of pollution, improve the environment protection image of the present
company.

#
9.1.3 The being mutually related side construction environment effect to
constructs and what in the service involves the includes provisioning and periphery
organisation improves the influence to the environmental quality constructing and
serving of being mutually related side, the environmental quality that raises to
construct and the service.
(
9.1.4 Concrete
environmental control requirement and the measure of establishment is carried out
in the school assignment regulation according to the environment management in the
school assignment guidance book along with all the others.

9.1.5 Save energy.
Economize on water and use the electricity;Control the consumption of the steels,
wood and oil article, exploit sources of energy, and reduces consuming, and reduces
the placing in proper order capacity of pollutant.

9.1.6 The rubbish bucket is set up in major construction place, and the place
which appointed is sent owner by equipment packing thing, construction waste
material and earthwork, and to the solid discarded object such as rubbish and
construction waste material etc classifies leaving, and the method is dealt with
according to what owner stipulated. The cotton yarn that has the greasy dirt is
left in regulation container and place with the paint bucket, and machinery and
PHASE PROJECT

page- 164 - equipment are constructed to use when keeping in repair to come into
contact with the food tray, and prevent oil pollution water body and place.
,
w ,

9.1.7 The construction
is drained off water to ratify through owner, the ditch that advance side by side
income owner appoints way inside, pass through heavy(ly) cleer and peaceful after
the processing of oil pond places in proper order to the moisture content of slurry
water and oil.
9.1.8 Not burn the matter that rubbish
etc gave rise to smoke and dust and foul smell gas, and to probably gives rise to
raising dust, waste gas or steam, waste water, solid discarded object and the noise
vibration to have equipment and place that pollutes and harms to the environment,
and adopts the corresponding control measure at the scene.
,

9.1.9 Lays down the case met an urgent need in advance, and each other combine with
the safe case met an urgent need in advance of occupation health.
9.2 Civilized
construction management 9.2.1 Civilized construction objective
Accomplishing that the scene is clean and tidy, the thoroughfare
is unimpeded, and mechanical equipment is intact, and the technical data is
complete, and technology is pleasing to the eye, and it is sufficient as the office
illumination to construct, and has the order is expected to pile up that by the
thing, and the school assignment action standardizes the safe hardening
standardization. Not stay the construction mark when being completed, and lets
owner satisfied. 3
9
;

9.2.2 Civilization construction organisation organization

PHASE PROJECT

page- 165 - The civilized construction leading group is founded to the item, if
the civilized construction leading group is founded to the item, if the civilized
construction management person puts into effect the management constructed to the
civilization. b
9.2.3 The civilization constructed and
is put into effect the scheme 9.2.3.1 Staff unifies the
clothing, headgear and footwear, and the clothing is clean and tidy, and abides by
that the owner defends system, region discrepancy construction place which
appointed according to owner.
9.2.3.2
Lay down the civilized construction management detailed rules and regulations of
item, and divides the civilized construction system of job responsibility of
region, and fixes a day to examine and appraises through comparison to the various
safe civilization construction duty area.

1 9.2.3.3 Civilized and safety construction area: to stack
the goods in orders, clean construction mechanics in the site, store houseand
workshop, no garbage and water pit around office, level and flat site, no
impurities in the street, intact facilities, protect the existing planting and
facilities, build the good working and living condition, no pollution and damage
against wall surface, road , floor and other equipment.

,
|
9.2.3.3 To
periodically clean the construction and living area, collect the packing
materials , waste and residual materials, earth work in time, clear the waste. The
operators shall gurantee that when work is over, materials is over and site is
clear every day. Half an hour before work off in the Friday afternoon, all the
construction stop, thorough cleanup shall be doneto clear site.
w,

f
PHASE PROJECT
page- 166 - 9.2.3.4 All kinds of vehicles shall be registered to get a
transportation pass required by the Client, park in nominated place. When the
building materials, garbage and earth work are transported, the holding and
covering measures shall be taken to prevent the materials from falling down .
~ ~ ~
,w9.2.3.5 The
oxygen acetylene bottle is left respectively in the cage for a special purpose.
9.2.3.6 Do the protection work of the good
construction end product, equipment of installation and cable, and adopting keeping
apart the measures such as protection and guardianship etc that guaranty equipment
and building are not received doing harm to.
;

9.2.3.7 Sand-stone, and clamping apparatus shall be stacked in special-purposed
pond, formwork and scaffold pipe shall be piled in good orders.

9.2.3.8 The lifing facilities such as
chain block, steel wire, clips and pulleys shall be laid by the type, and be
collected at once after service. The steel wire is coiled or laid on the sleeper,
chain block and pulleys shall put on the specially-made supports.

9.2.3.9 Material equipment is carried out
placing the management surely, and equipment of outdoor is maked somebody a mere
figurehead and is put, and the goods and materials classifications are piled up
inside the warehouse, and marks knowing completely clearly understanding, and does
taking care of good equipment.
10 PLAN, STATISTICS AND
INFORMATION MANAGEMENT 10.1 Making and
transferring report forms of plan and statistics
PHASE PROJECT

page- 167 - 10.1.1 Making report forms of plan
There are three report forms of plan to be made, namely weekly
schedule, monthly schedule and quarterly schedule. The weekly schedule of next week
should be made on every Saturday, the monthly schedule of next month should be made
on the last two days of every month, the quarterly schedule of next quarter should
be made on the last three days of every quarter. Report forms of plan should be
made by planners with assistance of technicians according to the total plan of
construction schedule, and should be looked through by construction manager and
approved by project manager. There report forms should be submitted to owner and
supervisal engineer on time pursuant to relevant provisions.

}
>

10.1.2
Making report forms of statistics Report forms of statistics is the
same as report forms of plan, it also covers weekly schedule, monthly schedule and
quarterly schedule. Report forms of statistics should be made by planners with
assistance of safety supervisor, and should be looked through by the chief of
project administration section and approved by project manager. These report forms
should be submitted to owner and supervisal engineer on time pursuant to relevant
provisions.

10.1.3 Making project reports This
project adopt three stages reporting system in its construction management, project
reports fully reflect the aspects of project construction, it includes daily
reports, weekly reports and monthly reports, the weekly reports and monthly reports
should be submitted to owner and supervisal engineer on schedule.

PHASE PROJECT

page- 168 - 10.1.4 Transfer Information keepers should admit the office
copies of project s weekly reports, weekly report forms of plan and weekly report
forms of statistics to owner and supervisal engineer before every Monday, admit the
office copies of project s monthly reports, monthly report forms of plan and
monthly report forms of statistics to owner and supervisal engineer before the
first day of every month, and admit them in the form of letters to relevant main
administration department. At the same time, they should transfer above information
in the form of E-mail to owner and each administration department of our company.

10.2
Information Management 10.2.1 Objective The objective of
information management is; Project s information can be transferred rapidly and
accurately so as to meet the requirements of putting into production.
10.2.2 Methods
10.2.2.1 The system using project associating sheet and professional handling
feedback sheet will be adopted. In face of the problems in project construction, we
will contact owner (or supervisal engineer, design unit) in the form of project
associating sheet, similarly we will feed the handling results back to owner or
supervisal engineer in the form of professional handling feedback sheet in face of
the problems raised by owner or supervisal engineer. j !
j
j !
! 10.2.2.2 The construction site will equip a lot
of computers to realize OA, in order that all project datum and construction
information can be saved and processed rapidly and accurately.

PHASE PROJECT

page- 169 - 10.2.2.3 Using telephone line and modem
to connect local computers to those of owner and headquarters of our company, it
will realize distant information transfer and will ensure rapid gaining of
information and information exchange.
l
10.2.2.4 The stocks of equipments in
construction site and using status will be registered in detail, we will provide
information of arrived equipments for owner and supervisal engineer on time, so
that the owner and supervisal engineer can take corresponding methods in time on
the basis of gaining information of arrived equipments.

10.2.2.5 Insist on
the project reporting system to ensure that the owner and supervisal can accurately
get relevant information of project in time.
10.2.2.6
Actively develop the investigation and information gathering of market to gain new
tools, new technics and new methods in time and apply them to the project
construction, so that the quality of technics and economic benefit will be
improved.
; 10.2.2.7 The safety supervisors should
charge themselves with listening daily weather forecast and get weather circs in
time so as to do preventive work well.
9 11
DOCUMENTS ADMINISTRATION 11.1
Objective In order to make the personnel engaged in quality controls have and
use the right and effective documents, it is necessary to draft latest control
lists for identification and check, so that relevant effective versions can be used
at any time in proper place and disable and cancelled documents can be out of
usage.

PHASE PROJECT

page- 170 -
11.2 Documents Administration And Personnel Structure & Organization
11.2.1 Personnel Structure And Organization
11.2.2.1 A specialized file administrator is
responsible for overall administration of file and documents.
11.2.2.2 Certification of file
administration personnel: (1) Enjoying good
English level and project knowledge;
(2) Grasping the methods of using advanced facilities (computer, duplicating
machine etc.) to work.
(3) Enjoying training certification for file administration.
11.2.2 Scope Of File
Administration 11.2.2.1 Receiving and sending administration:
Receiving all project files from outside and processing the internal and external
file immediately. 4
11.2.2.2 File administration: Making relevant programs, controlling lots of stages
strictly such as file s making, audit, approval, issuance, identification,
register, saving, update, keep and searches, setting up file stock to provide good
service so that the requirements of project construction can be satisfied, the
detailed components include but without limitation:

b

) )
(1 Quality assurance manuals and quality assurance programs.
PHASE PROJECT

page- 171 - (2) Management programs, working programs and quality plan issued by
our company itself.

(3) Working
programs and management programs from consignor 4 (4)
Drawings, installation programs, system design manual, debugging programs and
equipment operation manuals from provider. 4
(5) Alteration files of construction site.
(6) Reciprocation letters, meeting summaries and inside memos.
4 (7) Standards, regulations and criterions.
(8) Project contract files. (9) All kinds of
original records and test recording forms
11.2.3
File administration: (1) Making relevant file administration and
handover programs according to the requirements of File Rule of Law and provisions
of consignor, and collecting, packing up, classifying, registering, keeping,
searching and saving files so as to provide the consignor with completion documents
and drawings in time.

(2) Establishing relevant programs of
file administration: In order to finish file administration in a good quality and
efficiency, computers are used to set up a series of file administration programs,
including following administration of : file control programs, letters, drawings,
alteration files, cancelled files, copy, standards, regulations and
PHASE PROJECT

page- 172 - criterions, completion files and internal files transfer etc.
b b
(
(3)
Establishing file administration network: Putting an efficiency control to all
kinds of files in receiving, sending and administrating, to ensure that each thing
can be took on, searched, checked and found its root. b

11.2.4 Letters Administration
Making letters administration program and regulating the whole process of
reciprocation letters receiving, sending, passing round for perusal and
pigeonholing so as to ensure the rapid and accurate handling of letters. According
to the definite communication channels, all kinds of letters are numbered to be in
standardization and oneness. 4
=

11.2.4.1 Flow chart of sending file:
PHASE PROJECT

page- 173 - 11.2.4.2 Flow chart of accepting file:
11.2.5 Drawings Administration 11.2.5.1
Making drawings administration programs and regulating the whole process of
drawings receiving, registering, borrowing, distributing and saving to ensure
that effective drawings can be used and disabled ones can be removed in time during
the project construction.
Print out Sending file Relevant personnel write out draft
Audit by approved person Registering and getting number
Being sent to computer Signed by approved person
Issued Making a copy for some departments Main departments
Pigeonholing Receiving file Departments for handling file
Registered by computer Issued Copy Sending
PHASE PROJECT

page- 174 - 11.2.5.2 Drawings
controlling (1) When distributing drawings, if there s any disabled
ones to be found, it is necessary to give notice to relevant personnel and groups
and send them to file administrator for concentrated handling. File administrator
should track and check drawings every month, spot-check the versions of file to
find if they are effective so as to ensure the valid versions and traceability of
drawings.

(2) Termly notify valid drawings list and send it to every
related persons. File Copy
Making copy administration programs to control file copy. A duplicate
and an original should under the same control.

Secrecy System

Strictly execute file borrowing system, it is forbidden to copy by
oneself, abstract and bring file out.
11.2.5.3 Keep the
secret of drawings and documents offered by consignor without leakage. Otherwise
should track the responsibility of the party.

Administration Of Design & Modification Requisition Make
administration programs of variation and regulate the methods for receiving,
registering, classifying, distributing and pigeonholing variation in construction
site.
PHASE PROJECT

page- 175 -
11.3 Internal File Administration 11.3.1 Making transfer
administration programs of internal files to ensure that internal files can be
transferred smoothly and in good order.

11.3.2 Regulations, criterions and standards
The project management department is responsible for collecting regulations,
criterions and standards executed in our country, making control list and its
distribution scope for identification and transferring them rapidly to each
relevant department and project sub-company, the file department in our
headquarters takes charge of buy and distribution to ensure the versions of
standards and criterions used in construction are valid.

11.3.2.1 Establishing programs for making and
handing over completion files 11.3.2.2 Project
completion files (1) Requirements for making completion files;
(2) Project handover files should be executed according to
the current construction & acceptance criterions of installation project of
electric device. Modified completion drawings based on original should be double,
all kinds of documents and records should be accurate, completely bound and in
duplicate.
}(3) Completion drawings
and completed technical records obey the principle that who constructs, who
installs, who should make them.
PHASE PROJECT

page- 176 - (4) Completed
technical records are made by technicians, audited by special engineer, examined by
chief of department, and approved by general engineer.
(5 ) All kinds of
construction records should be filled in the fixed tables in real status without
altering and checked and signed by supervisal engineer.

(6) Files should
be pigeonholed in time when project is finished, meeting the requirements of file
administration and owner, and be handed over to the owner within one month after
commissioning.
(7) Basic
requirements for pigeonholing files (8) All internal files should
be pigeonholed in the form of original, all external files should be pigeonholed in
the form of themselves. 4
(9)
Construction and technical record forms should be accordance with quality standards
for checking and accepting, files should be printed by laser jet printer or written
by not easily washed-out ink material, and signature should be manuscript.
1
(10) Handwriting should be reliable, complete, clear
and clean. (11) Establishing lead
group of termination files to completely organize and cooperate the whole process
of files making, collecting, picking up, classifying, forming book, audit and
handing over to ensure that the quantity and quality of all files and quality
records can meet the requirements of termination handover. b

PHASE PROJECT

page- 177 - 12 MATERIAL EQUIPMENT MANAGEMENT
13.1 Hand over and check and accept 13.1.1 Project legal
person the project equipment that offers to scene, before handing over, should
offer following information:
Deliver the goods time, content and quantity, follow goods same occupation pack
case list and quality proof file ask surely and notice item.
13.1.2 According
to the certificate of delivery that project legal person offers, for the project
that need to hand over, equipment carries out visual examination, and verify
project equipment in transportation course in whether is short of to harm.

13.1.3 According to certificate of delivery, check
quantity, specifications and the kind of project equipment with pack case list
whether conform, for having defect the project equipment that must hand over,
mutual acceptance people signature is confirmed. Own to check and accept the
project equipment that handed over must make identification with go to goods
record, handle to hand over procedure.

13.2 The handling and transportation on-the Cspot
13.2.1 The project equipment for scene, from the handling and
transportation that handed over to construction point, carry out strictly according
to D Company s material equipment carry program (for equipment, will
establish special transportation and handling scheme), guarantee that the project
equipment owned is being excellent without damage in transportation course.
PHASE PROJECT

page- 178 -

13.2.2 For being easy, it is broken, fragile, the things
such as precise instrument transportation should make corresponding preventive
measure.
; 13.2.3
Before transportation, should carry out inspection for project equipment
appearance, discover breakage, is made moist, deformed etc. condition, should carry
out in time to the project report of legal person and according to D
nonconformity article control program .

13.2.4 Before transportation and handling schoolwork, should carry out inspection
for the tool and machinery used, confirm that qualified rear can go on. The people
who are engage in transportation and handling schoolwork must be to endure to train
acceptable people.

13.3
Project equipment take care of and defend 13.3.1 Take
care of 13.3.1.1 By open case acceptance acceptable project equipment, and
identification can enter without mistake rear to take care of district.

13.3.1.2 Press special
field, classification and specifications enforcement D location No.4 keep.
13.3.1.3 Equipment (as: God change etc.)
enter the rear temporary measure on-the-spot of adopt necessity, ensure the safety
of equipment.

13.3.2 Defend
PHASE PROJECT

page- 179 - 13.3.2.1 For the equipment owned carry out daily routine care and
maintenance. Administrator asks storehouse surely according to the equipment of
difference, tour regularly, make to tour record, discover that report unusually in
time to relevant people.

13.3.2.2 The equipment that stacked in the open, regard to
ask surely, cover with oilcloth, will assign for the equipment hole eye of outside
dew, in order to avoid that foreign matter and rainwater enter.

13.4
Buy the control of quality 13.4.1 The appraisement of qualified
supplier and option < From us equipment and the material of
responsible buying, materials company must carry out appraisement for supplier
before buying. The content of appraisement is mainly: Market reputation etc.,
Productivity, resource, facility, people quality, price, quality system, commercial
ability, post sale service and the technical ability of supplier.

< <ff
f 13.4.2 Buy
13.4.2.1 The materials owned of materials company s external buying, must
be offered by qualified supplier.
13.4.2.2 Buying basis must
be, by the effective buying after each professional reponsible approval file. As:
Entrust to process sheet with material planned sheet. In buying course, must carry
out according to the requirements such as quality, quantity and the model of
stipulation in buying file. >

PHASE PROJECT

page- 180 - 13.4.2.3 Materials buying must insist the principle of D goods than
3 , it is preferred to select.
13 Finished product protect
Construction finished product protect is a is helpful for guarantee
project quality, the important construction measure that reduces construction cost
and is completed on time raises construction technology level for meeting the
project needs with good wound and eliminating construction quality common failing
in construction course, must strengthen finished product protec work.

13.1 Duty of division of labour 13.1.1
Coordination and the organization of protective construction manager responsible
construction finished product with urge and educate work, plan to arrange and
examine and approve significant special construction finished product to protect
measure. Responsible coordination is professional with the construction order

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GLASSWARE (NANJING) CO., LTD.

AGN PHASE PROJECT

ARC GLASSWARE (NANJING) CO., LTD.

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

177 13 FINISHED PRODUCT

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

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NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

 1.3.2.6 To directly lead and supervise the

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NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

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Table 13 13 Type of steel bar Grade of concrete

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NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

ARC GLASSWARE (NANJING) CO., LTD.

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

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NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

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NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

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b Use truck or cart and two-wheel-level cart to transfer rebar

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NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

NANTONG N0.2 CONSTRUCTION GROUP CO., LTD

1.3.2.6 To directly lead and supervise the