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Journal of The Institution of Engineers (India): Series C (JanuaryMarch 2012) 93(1):115121

DOI 10.1007/s40032-011-0005-x

SHORT COMMUNICATION

Modeling of Steam Turbine and its Governor of a Thermal


Power Plant
Milan Basu Samiran Chowdhuri

Received: 8 June 2011 / Accepted: 15 October 2011 / Published online: 31 January 2012
 The Institution of Engineers (India) 2012

Abstract The availability of inexpensive base load power TRH Time-constant of the re-heater, 3.5 s
from independent power producer has caused electric TI Time-constant of the interceptor valve, 0.1 s
utilities to cycle their large steam turbines in an effort to TCO Time-constant of the crossover piping, 0.05 s
reduce overall generation cost. Over the years, it has not KHP Fraction of power generated by high pressure
been possible to accurately simulate the frequency turbine, 0.4
response of a power station when large generators trip. KIP Fraction of power generated by intermediate
Comparisons of disturbance monitoring records and their pressure turbine, 32
simulation using modeling have shown this discrepancy. KLP Fraction of power generated by low pressure
The principal reason for this large discrepancy was that a turbine, 0.28
large percentage of thermal unit turbines and governors Ki Gain of integral feed forward, 0.5
were not properly modeled. This article develops a new H Inertia constant in sec, stored energy in MJ at rated
turbine-Governor modeling and simulation technique of a speed/MW rating, 4.2 s
steam-Turbine including the creation of system database D Damping constant, 1 p.u
based on disturbance monitoring and supervision control x Angular speed in r/s
and data acquisition recording. This resulted in prediction d Power angle in rad
of response with greater accuracy. Ru Static droop, 0.02

Keywords Modeling and simulation  SCADA


Introduction
List of symbols
Power System has grown in both size and complexity, the
TFP Time-constant of the follow pilot valve, 0.1 s
nature of system stability [1] problems have changed. Fur-
TIP Time-const. of the intermediate pilot valve, 0.12 s
thermore, there is a demand for more accurate engineering
TLP Time-constant of the speed-load control pilot valve, 0.15 s
analysis [2] of the system stability problem. Since thermal
TSP Time-constant of the summation pilot valve, 0.08 s
power plant is a large-scale system consisting of many sub-
TSM Time-constant of the hydraulic servomotor, 0.2 s
systems, the representative mathematical model consist of
TM Time-constant of the main chest valve, 0.3 s
high order nonlinear dynamic equations [3]. To obtain the
feasible region of operation, which is related with a range of
control actions for the balance of power, the steady state
M. Basu (&), Fellow
Department of Electrical Engineering, Techno India College model [4] is required. The characteristics of a power plant
of Technology, New Town, Rajarhat, Kolkata 700 156, India changed markedly between heavy and light load conditions,
e-mail: milanbasu43@gmail.com with a varying number of generating units in operation and
having system spinning reserve. Also, the magnitude of a
S. Chowdhuri, Fellow
Department of Electrical Engineering, Jadavpur University, disturbance can vary from a very small to very large
Kolkata, India imbalance between mechanical and electrical power.

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116 Journal of The Institution of Engineers (India): Series C (JanuaryMarch 2012) 93(1):115121

Modeling Methodology A pilot valve is a small valve that controls a limited-flow


control feed to a separate piloted valve. Typically, this valve
The new steam turbine-governor modeling effort followed controls a high pressure or high flow feed. Pilot valves are
a two step process of development and validation useful because they allow a small and easily operated feed to
control a much higher pressure or higher flow feed, which
Development of the state-space modeling [5] from the
would otherwise require a much larger force to operate.
block diagram of a three-stage Tandem-Compounded
The pilot valve section has a follow pilot valve which
turbine is given in Fig. 1, at firstly including and then
receives a proportional feedback from the turbine speed devi-
excluding the integral feedback part.
ation. The proportionality constant is (1/Ru) where Ru is the
Model validation [6] with test data. Figures 5 and 6
static droop. This was kept normally between 3 and 5% in earlier
show the results of the simulations for the validation of
days. Now-a-days, after introduction of ABT, a closer control is
the new model compared to the existing model.
made. The static droop determines the load-sharing. The follow
pilot valve is cascaded to an intermediate pilot valve. An integral
Modeling of Steam Turbine feedback (Ki/s) can be opted, if automatic frequency control is
desired, through a speed-load control pilot valve. Its output is
The modeling is made for a 3-stage tandem-compound steam summed up with that of intermediate pilot valve in the sum-
turbine of rating 210 MW, 3000 rpm with single reheat, run- mation pilot valve. It gives a PI control scheme. The hydraulic
ning a 2-pole alternator generating at 50 Hz. The block dia- servomotor acts as an amplifier for the signal generated in the
gram of the turbine-governor control has been given in Fig. 1. pilot valve section. The amplified signal is fed to the main steam
x1 to x10, x, are state variables. chest valve which admits steam to the high pressure turbine
Four distinct sections can be identified in this diagram viz. (HPT). A fraction of the total power (KHP) is generated by it.
Then the steam parameters are restored (except for
Pilot valve section
pressure) by passing it through a re-heater and the resulting
hydraulic amplifier section
steam is admitted to the intermediate pressure turbine (IPT)
turbine section
through an interceptor valve. A fraction of the total power
inertia and damping

Fig. 1 Block diagram of a 3-stage tandem-compounded turbine with single reheater

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Journal of The Institution of Engineers (India): Series C (JanuaryMarch 2012) 93(1):115121 117

(KIP) is generated by it. Then the expanded steam is passed Equations including the integral feed forward to get
through crossover piping and is fed to the double-axial flow automatic frequency control (AFC):
low pressure turbine (LPT) which produces a fraction of xki =s x9 or x9 xki 1
the total power (KLP), such that KHP ? KIP ? KLP = 1.
The total power generated by the turbine is the mechanical x9 =1 sT L P x1 0 or x1 0 x9  x1 0=T L P 2
power, designated as Pm and the power developed in the x=Ru 1 sT F P x1 or x1 x  Ru x1 =T F PRu 3
generator is designated as Pe. The difference, Pa (i.e.
x1 =1 sT I P x2 or x2 x1  x2 =T I P 4
Pa = Pm - Pe) is the accelerating power which acts upon
the mechanical system having inertia and damping. The x2 x1 0=1sT S P x3 or x3 x2 x1 0x3 =T S P 5
output from this stage is the rotor speed or its deviation x3 =1 sT S M x4 or x4 x3  x4 =TS M 6
from the synchronous speed. This signal is fed back to the
governor and acts upon the pilot valve system through x4 =1 sT M x5 or x5 x4  x5 =T M 7
static droop (and optionally through the frequency-cor- x5 =1 sT R H x6 or x6 x5  x6 =T R H 8
recting integrator).
The frequency-correcting integrator is put into use if x6 =1 sT I x7 or x7 x6  x7 =T I 9
automatic frequency regulation is desired. If generation x7 =1 sT C O x8 or x8 x7  x8 =T C O 10
control is not properly made, AFC may be over-active and
Pm K H Px5 KI Px7 K L Px8 11
cause a complete loss of control. In our country, this loop is
generally bypassed and the frequency is allowed to vary Pm  Pe =2Hs D x
freely under proportional turbine-governor action with or x K H P x5 K I P x7 K L P x8 Dx=sPe =s 12
static droop.
The state space equations have been developed from the s 2H 13
block diagram given in Fig. 1, at first including and then x=s d or d x 14
excluding the integral feedback part. The state variables
have been shown in the diagram. The state equations are given below in the matrix form

2 3 2 3
x_ 1 2 1 1 3 x1
6 7 0 0 0 0 0 0 0 0 0 6 7
6 x_ 2 7 6 T1FP 1
Ru TFP
76 x2 7
6 7 0 0 0 0 0 0 0 0 0 6 7
6 x_ 3 7 6 TIP TIP 76
7 6 x3 7
6 7 6 1 1 1 7
6 7 6 0 0 0 0 0 0 0 0 76
76 x 7
6 x_ 4 7 6
TSP TSP TSP
7
6 7 6 0 0 1 1
0 0 0 0 0 0 0 76 4 7
6 x_ 7 6 TSM TSM 76
7 6 x5 7
6 57 6 1 1 7
6 7 6 0 0 0 TM TM 0 0 0 0 0 0 76 7
6 x_ 6 7 6 1 76
7 6 x6 7
7 6
1
6 0 0 0 0 0 0 0 0 0 7
6 7 6 6
TRH TRH
1 1
76
7 6 x7 7
6 x_ 7 7 6 0 0 0 0 0 0 0 0 0 76 7
6 7 TI TI 7
6 x_ 7 6 1 1 76
7 6 x8 7
6 87 6 0 0 0 0 0 0 0 0 0 7
7 6 76
TCO TCO
6 6 0 0 0 0 0 0 0 0 0 0 KI 76 x 7
6 x_ 9 7 6 76 97
6 7 1 7
6 x_ 7 4 0 56
1
0 0 0 0 0 0 0 TLP TLP 0 7
4 10 5 KHP KIP KLP D 4 x10 5
0 0 0 0 s 0 s s 0 0 s
15
x_ x
2 3
0
6 0 7
6 7
6 0 7
6 7
6 0 7
6 7
6 0 7
 6
1 6
7
7
0 0 0 0 0 0 0 0 0 0 s 6 0 7
6 7
6 0 7
6 7
6 0 7
6 7
6 0 7
6 7
4 0 5
Pe

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118 Journal of The Institution of Engineers (India): Series C (JanuaryMarch 2012) 93(1):115121

Equations excluding the integral feed forward (the normal Reduced Order Model for the Turbine-Governor
practice in our country is to use static control without
integral feed forward) The model developed for the multistage tandem-compound
x=Ru 1 sT F P x1 or x1 x  Ru x1 =T F PRu 16 steam-turbine is very detailed and is capable of predicting
dynamic performance very accurately. It is good for finding
x1 =1 sT I P x2 orx2 x1  x2 =T I P 17 the dynamic behavior [7] of the turbine itself. However, for
x2 =1 sT S P x3 or x3 x2  x3 =T S P 18 the analysis of the entire turbo generator along with boiler,
generator, transformer, exciter etc., it is not expedient to
x3 =1 sT S M x4 or x4 x3  x4 =T S M 19
represent the turbine in such great details. To develop an
x4 =1 sT M x5 or x5 x4  x5 =T M 20 integrated model for the turbo-generator, the turbine model
should be reduced in dimension retaining only the domi-
x5 =1 sT R H x6 or x6 x5  x6 =T R H 21
nant modes.
x6 =1 sT I x7 or x7 x6  x7 =T I 22 In the reduced order model, the turbine is represented as
x7 =1 sT C O x8 or x8 x7  x8 =T C O 23 a first order lag, the governor and the pilot valve system as
another time lag, and the inertia constant and damping as
Pm K H Px5 K I Px7 K L Px8 24 another. The control has been considered to be static,
Pm  Pe =2Hs D x or having only P-type feedback. There is a frequency error
x K H Px5 K I P x7 K L P x8  Dx=s  Pe =s under running condition- the control is not astatic. The
simplified representation is shown in Fig. 2.
25 The state space equations for this reduced order model
x=s d or d x 26 are given below:
The state equations are given below in the matrix form. x TG
x_ 1   x1 28
2 3 Ru RU
x_ 1
6 x_ 2 7 1 1
6 7 x_ 2  x1  x2 29
6 x_ 3 7 TT TT
6 7  
6 x_ 4 7
6 7 x_ x x2  Pe K p T p 30
6 x_ 5 7
6 7
6 x_ 6 7 K p 1=D; T p 2H=D 31
6 7
6 x_ 7 7
6 7 The equations are being given in matrix form:
4 x_ 8 5
2 3 2 TG 32 3
x_ x_ 1  Ru 0  R1u x1
2 1 3
TFP 0 0 0 0 0 0 0 1
Ru TFP
2 3 4 x_ 2 5 6
4 T1T  T1T 0 7 5 4 x2 5
6 1 1 0 0 0 0 0 0 0 7 x1 x_ 0 KP
 T1P x
6 TIP TIP 7 6 x2 7 TP 2 3
6 0 1 1
0 0 0 0 0 0 76 7
6 TSP TSP 7 6 x3 7 h i 0
6 76 7
6 0 0 T1SM 1
0 0 0 0 0 7 6 x4 7 0 0  KTPP 4 0 5 32
6 TSM 76 7
6 6 0 0 0 1
TM
1
TM 0 0 0 0 7 6 x5 7
76 7
Pe
6 0 0 0 0 1 1
0 0 0 7 6 x6 7
6 TRH TRH 76 7 This simplified representation is often used in integrated
6 1 1 7 6 x7 7
6 0 0 0 0 0 0 0 76 7 model for the boiler and steam turbo-generator and for
6 TI TI 7 4 x8 5
4 0 0 0 0 0 0 1 1
0 5 solving loadfrequency control problems and area
TCO TCO x
KHP KIP KLP D
0 0 0 0 s 0 s 2 s 3 s interchange.
0
6 07
6 7
6 07 Case Studies
6 7
6 07
 
1 6
6 7
0 0 0 0 0 0 0 0 s 6 07 7 The case study has been made for a small perturbation in
6 07
6 7 electrical output Pe. The integral feed forward has been
6 07
6 7 excluded from the model as it is often bypassed in our
4 05 country [8] to avoid over-correcting efforts eventually
Pe leading to instability. The static droop has been taken as
27 4%. The state equation for the particular values of

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Journal of The Institution of Engineers (India): Series C (JanuaryMarch 2012) 93(1):115121 119

Fig. 2 Reduced order model of


steam turbine

parameters and time constants of the example machine and


for a step change in electrical power by 0.01 p.u. is given

2 3 2 32 3
x_ 1 10 0 0 0 0 0 0 0 500 x1
6 x_ 2 7 6 8:333 8:333 0 0 0 0 0 0 0 7 6 x2 7
6 7 6 76 7
6 x_ 3 7 6 0 12:5 12:5 0 0 0 0 0 0 7 6 7
6 7 6 7 6 x3 7
6 x_ 7 6 0 0 5 5 0 0 0 0 0 76 7 7
6 47 6 6 x4 7
6 7 6 76 7
6 x_ 5 7 6 0 0 0 3:333 3:333 0 0 0 0 7 6 x5 7
6 7 6 76 7
6 x_ 6 7 6 0 0 0 0 0:1818 0:1818 0 0 0 7 6 x6 7
6 7 6 76 7
6 x_ 7 7 6 0 0 0 0 0 10 10 0 0 7 6 7
6 7 6 7 6 x7 7
4 x_ 8 5 4 0 0 0 0 0 0 20 20 0 5 4 x8 5
x_ 0 0 0 0 0:0476 0 0:0381 0:0333 0:119 x
2 3 33
0
6 0 7
6 7
6 0 7
6 7
6 7
 6 0 7
3 6 0 7
0 0 0 0 0 0 0 0 1:19e 6 7
6 7
6 0 7
6 7
6 0 7
6 7
4 0 5
Pe

and the output equation of the above system is Stability analysis is being made by Rouths criterion.
2 32 3 The Rouths tabulation is given in chart:
1 0 0 0 0 0 0 0 0 x1
60 1 0 0 0 0 0 0 07 6 x2 7
6 76 7
60 0 1 0 0 0 0 0 07 6 7
6 7 6 x3 7 1.00 1981.94 264843.90 3726375.00 9668709.00
60 0 0 1 0 0 0 0 07 6 7 7
6 6 x4 7 69.47 30167.93 1343606.00 5739669.00 3835784.00
Y 6 60 0 0 0 1
7
0 0 0 0 7 6 x5 7
6
7 34
60 0 0 0 0 1547.67 245502.40 3643751.00 9613492.00
6 1 0 0 07 6 7
7 6 x6 7
60 0 0 0 0 0 1 0 07 6 7 19148.49 1180055.00 5308165.00 3835784.00
6 7 6 x7 7
40 0 0 0 0 5
0 0 1 0 4 x8 5 150124.90 3214721.00 9303466.00
0 0 0 0 0 0 0 0 1 x 770015.90 4121504.00 3835784.00
2411179.00 8555628.00
The characteristic equation of the state matrix is being 1389243.00 3835784.00
found out by Fadeev-Leverrier method. 1898217.00
The characteristic equation is given below:
x9 69:571x8 1981:9x7 30168x6 264844x5
13:43606x4 3726375x3 5739669x2 35 The system is stable as all the elements in the first
9668709x 3835784 0 column are positive. There is no change in sign.

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120 Journal of The Institution of Engineers (India): Series C (JanuaryMarch 2012) 93(1):115121

Case study has also been made for the reduced order Turbine-Governor Control Loop
model. The time constants and parameters for the reduced
order model (Fig. 2) are given below: The Existing (incorrect) model assumes that 100% of tur-
T G 1 s; T T 0:8 s; H 4:2 s; D 2pu: bine generator respond in accordance with the 5% Speed-
droop generator characteristics. The resolution of SCADA
Which gives rise to : K P 0:5; T P 2:1 s;
at 2 s intervals doesnt pick up the detail electrical power
The time domain analysis, with these values, is given swings as seen in the simulation but it does show the overall
below: general response as an envelope. Figure 5 shows the sim-
2 3 2 32 3 ulation of a typical base load unit. The characteristic initial
x_ 1 50 0 50 x1
6 7 6 76 7 peak typically seen at the start of the response is inertial.
4 25 4
x_ 1:25 1:25 0 5 4 x2 5 Figure 4 shows the simulation of a typical base load
x_ 0 0:238 0:476 x unit. The characteristic initial peak typically seen at the
2 3
0 36 start of the response is inertial.
6 7 The new modelling approach which has been repre-
0 0 0:238  4 0 5
sented by a block diagram as shown in Figure 5, has been
Pe
extensively validated against recording of a power plant
and several large disturbances have also been considered.
The improved modelling of a thermal plant response results
and
2 32 3 in reduced overall contribution of thermal plant to the
1 0 0 x1 correction of frequency.
Y 40 1 0 5 4 x2 5 37 Simulation with the new thermal model compares closely
0 0 1 x to frequency recording of a generating power plant. Figure 6
The characteristic equation of the above state Matrix is compares frequency simulation of the new model and the
given below existing model frequency recording during system test.

x3 51:72x2 86:89x 44:62 0 38


Simulation Impacts
By seeing the above equation, it is concluded that the
system is stable. Following are some of the important impacts of the new
Time response of the above system against step input is turbine-governor modeling on system operation and plan-
given in Fig. 3. ning studies.

Fig. 3 Step response of Step Response of System-1


system 1 0.4

0.3

0.2

0.1

x1
0
Y

x2
Omega

-0.1

-0.2

-0.3

-0.4
0 1 2 3 4 5 6 7
time (sec)

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Journal of The Institution of Engineers (India): Series C (JanuaryMarch 2012) 93(1):115121 121

Fig. 4 The simulation of a base-loaded unit compared to SCADA Fig. 6 System frequency response with the new model compared to
recording recording

Fig. 5 Block diagram of the


new thermal turbine-governor
with MW load controller

System frequency response can be predicted more References


accurately including large protection system operation
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reheat boiler-turbine generator system; part I: general description
dynamic limits can be obtained for operation.
and evaluation, in Proc. 12th Joint Automatic Control Conf
An improved assessment of system oscillations and (Missouri, 1971), pp. 219226
damping is achieved. 2. H.G. Kwantny, J.P. McDonald, J.H. Spare, A non-linear model for
Under frequency and Load-shedding studies can be reheat boiler-turbine generator systems; part II; development, in Proc.
12th Joint Automatic Control Conf. (Missouri, 1971), pp. 227236
performed.
3. R.D. Bell, K.I Astron, A low order non-linear dynamic model for
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4. L. Pereira, J. Undrill, D. Kosterev, D. Davies, S. Patterson, A new
Conclusion thermal governor modeling approach in the WECC, Manuscript
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5. I. Kamwa, L. Gerin-Lajoie, State-space system identification-
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on the existing simulation of the base-load unit has been power systems. IEEE Trans. Power Syst 15(1), 326335 (2000)
developed. The development of this model goes through an 6. D.N. Kosterev, C.W. Taylor, W.A. Mittelstadt, Model validation
for the August 10, 1996 WSCC system outage. IEEE Trans. Power
extensive study process which includes validation with Syst. 14, 967979 (1999)
respect to existing system. The new modeling can be used 7. L. Pereira, D. Kosterev, D. Davies, S. Patterson, New thermal
in all planning and operation studies. In future, further governor model selection and validation in the WECC. IEEE
work can be undertaken in several areas including Trans. Power Syst. 19(1), 513517 (2004)
8. Power plant modeling and parameter derivation for power system
improved generator model data, automatic generation studies: present practice and recommended approach for future
control modeling studies of system oscillations and voltage procedures. EPRI, Palo Alto; June 2007. Report No.1015241.
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