Manual Requirnment List For UCPL Plant

EQUIPMENT MANUAL
SI. NO. EQUIPMENT
NO. Operation Maintenance Other
100- Lime Stone Crushing & storage section
1 100 AC1 Apron Conv. Available Available
2 100 CR1 Impact Crusher Available Available
200- Raw Matarial hopper section
3 200 TCR1 Terciary Crusher Available Available
300- Raw Mill
4 300 HES1 High Efficiancy Saperator Available Available
5 300 LU1 Lubrication System Available Available
6 300 RM1 Raw mill feeding system Available Available
400- Blending Silo
7 400 AS2-5, 6-9 Close Air Slide Available Available
8 400 FCG1-4 Flow Control gate Motorised Available Available
9 400 PCG1-4 Pneumatic Cut-Off gate Available Available
10 400 MCG1-4 Manual Cut-Off gate Available Available
500- Preheater, Kiln & cooler
11 500 BR1 Multi Channel kiln burner Available Available
12 500 ESP1 Electrostatic Precipitator Available Available
13 600- Clinker Kiln Hydraulic Power Pack Available NA
Extraction
700- Gupsum&
Cement Mill
Crushing &
Feeding
Fly Ash
14 700 CR1
Extraction. Gypsum Crusher Available Available
800- Cement
Mill Section
15 800 HES1 High Efficiancy Saperator Available Available Instruction
16 800 LU1 Lubrication System Available Available
17 900- Cement
800 NB1 Nib Trap Discharge Available Available
Silo &
Packing
18 900 PCG1-4
Section PneuNAtic cut off gate Available Available
19 900 MCG1-4 Manual Cut-Off Gate Available Available
20 900 FCG1-2 Flow Control Gate Available Available
21 900 TL1-2 Truck TIppler Available Available
22 900 RW1 Radial Discharge Conveyour Available Available
23 1000- Raw
900 BD1 StatioNAry Bag Diverter Available Available
Coal crushing
& Storage
24 1100- Coal
1000 CR1
Section. Impact Crusher Available Available
Grinding &
Dosing
25 1100 HES1
Section High Efficiancy Saperator Available Available
26 1100 IS1 Inert Gas System Available Available
27 1200- Other Fine Coal Measuring System Available Available
Equipment &
28 Scope Weight Feeder Available Available
29 Lubrication For Classifier (Multi Line) Available Available
30 10 LPM Lubrication System Available Available
34 1000 TPD Plant (Vol-1) Available Available
35 CPW Manufacture Equipment Available Available
36 CPW Manufacture Equipment Available Available
37 CPW Manufacture Equipment Available Available
38 33 KVA Substation For UCPL Available Available
39
40 Reitz Manual Available Available
 Remark

McNAlly Sayaji
L&T

L&T

Unknown (Soft Copy)

FLS

Enexco
Enexco
Enexco
Enexco

Singhania Systems
Thermax
SPMH

McNAlly Sayaji

Cristian Pfeiffer (Soft Copy)

Bijur Delimon
MM Despro

Enexco
Enexco
Enexco
Enexco
Enexco
Enexco

McNAlly Sayaji

CPG (Soft Copy)

New Fire Engg
FLS

FLS
SKF
Shaan Lube
CPG
CPG
CPG
CPG
Avotech
 Manual Requirnment List For UCPL Plant
EQUIPMENT MANUAL
SI. NO. EQUIPMENT
NO. Operation Maintenance Other
100- Lime Stone Crushing & storage section
1 100 TL1 Truck Tippler Required Required
2 100 EC1 HOT crane 10 T Required Required
3 100 DC1-2 Dust collector Required Required
4 100 FN1-2 DC fan Required Required
5 100 RVF1-2 Rotary Vane feeder Required Required
6 100 BC1-8 Belt Conv. Required Required
7 100 TC1 Telescopic Chute Required Required
8 100 VF1-7 E Vibreaty Feeder Required Required
9 100 RF1 Reciprocating Feeder Required Required
10 100 CR2 Impact Crusher Required Required
200- Raw Matarial hopper section
11 200 BC1-4 Belt Conv. Required Required
12 200 DC1-2 Dust collector Required Required
13 200 FN1-2 Fan Required Required
300- Raw Mill
14 300 RM1 Raw Mill Required Required
15 300 HOT1 Hot Crane for mill Required Required
16 300 BC1 Belt Conv. Required Required
17 300 BW1 Belt weigher Required Required
18 300 DC1-2 Dust collector Required Required
19 300 FN1-2 Fan Required Required
20 300 SM1 Screw Sampler Required Required
21 300 SC1-2 Screw Conveyor Required Required
22 300 CP1 Compressor Required Required
23 300 BC1 Belt Conveyour Required Required
24 300 BW1 Belt weigher Required Required Instruction
400- Blending Silo
25 400 BE1-2 Bucket Elevator Required Required
26 400 AS1, 10-13 Air Slide Required Required
27 400 FN1-9 Fan Required Required
28 400 BL1-4 Blower Required Required
29 400 SFM1 P. Cut-off-gate Motorised Required Required
30 400 FCG Flow Control gate Motorised Required Required
31 400 DC1-2 Dust collector Required Required
32 Silo Aeration System Required Required
500- Preheater, Kiln & cooler
33 500 PH1 Preheater Required Required Instruction Book
34 500 SB Shock Blaster Required Required
35 500 PL1 Preheater building lift Required Required
36 500 FN1 preheater Fan Required Required
37 500 RK1 Rotary Kiln Required Required
38 500 BL1 Blower Required Required
39 500 TR1 Thruster device Required Required
40 500 FN2-10 Shell cooling & Nose-ring Fan Required Required
41 500 GC1 Grate cooler Required Required
42 500 CL1 Centralised Lubrication system Required Required
43 500FN11-16 Cooler Fan Required Required
44 500 CC1-2 Chain Conveyour Required Required Tech. Documentation
45 500 FN17 ID Fan Grate cooler Required Required
46 500 HC1 Hammer Crusher Required Required
47 500 DPC1-2 Deep Pan Conveyour Required Required
48 500 FN19 Booster Fan Required Required
49 500 CP1 Compressor Required Required
50 500 LQ1 Lubrication System Required Required
51 500 PL1 preheater Lift Required Required User Manual
600- Clinker Extraction & Cement Mill Feeding
52 600 DC1-3 Dust collector Required Required
53 600 FN1-3 Dust collector Fan Required Required
54 600 RF1-9 Reciprocating Feeder Required Required
55 600 BC1-5 Belt Conveyour Required Required
700- Gupsum Crushing & Fly Ash Extraction.
56 700 RF1 Reciprocating Feeder Required Required
57 700 BC1-2 Belt Conveyour Required Required
58 700 SF1 Screw Feeder Required Required
59 700 BE1 Bucket Elevator Required Required
800- Cement Mill Section
60 800 CM1 Cement Mill Required Required
61 800 BC1-2 Belt Conveyour. Required Required
62 800 BW1 Belt Weigher Required Required Instruction
63 800 EC1 10 T HOT Crane for mill Required Required
64 800 MR1-2 Monorail Required Required
65 800 BL1 Blower Required Required
66 800 BE1 Bucket Elevator Required Required
67 800 FN1-6 Fan Required Required
68 800 BW1 Belt Weigher Required Required
69 800 DC1-2 Dust Collector Required Required
70 800 CP1-2 Compressor Required Required
900- Cement Silo & Packing Section
71 900 BE1-3 Bucket Elevator Required Required
72 900 FN1-8 Fan & Air slide blower Required Required
73 900 AS1 Open air slide for silo aeration Required Required
74 900 DS1-2 Discharge section Required Required
75 900 IB1 Inlet box Required Required
76 900 BL1-2 Blower Required Required
77 900 DC1-2 Dust collector. Required Required
78 900 AS1-4 Air Slide Required Required
79 900 BLS1 Bulk loading spout Required Required
80 900 VS1 Vibrating Screen Required Required
81 900 PM1 Packing Maching Required Required
82 900 BC1-2 Belt Conveyour {Bag Discharge} Required Required
83 900 CP1-2 Compressor Required Required
1000- Raw Coal crushing & Storage Section.
84 1000 TL1 Truck TIppler Required Required
85 1000 VF1 Vibro Feeder Required Required
86 1000 BC1-5 Belt Conveyour Required Required
87 1000 RF1 Reciprocating Feeder Required Required
88 1000 DC1 Dust Collector Required Required
89 1000 FN1 Fan Required Required
1100- Coal Grinding & Dosing Section
90 1100 DC1-3 Dust Collector Required Required
91 1100 FN1-4 Fan Required Required
92 1100 CM1 Coal Mill Required Required
93 1100 CS1-2 Cyclone Saparator Required Required
94 1100 RVF1-4 Rotary Vane feeder Required Required
95 1100 SC1 Screw Conveyor Required Required
96 1100 MS1 Coal Meatering screw Required Required
97 1100 SFM1 Solid Flow meter Required Required
98 1100 PU1-2 FK Pump Required Required
99 1100 BL1-3 Blower Required Required
1200- Other Equipment & Scope
100 Water System Pump Required Required
101 Water treatment Plant Required Required
102 Cooling Tower Required Required
103 Fire Fighting System Required Required
104 Weight Bridge System Required Required
105 Actuator Required Required
106 Oil Lubrication System Required Required
107 Geared Motors Required Required
108 Mill Motors Required Required
109 Gear Box Required Required
110 Small Fan Required Required
111 Refractory Required Required
112 Liner & Grinding Media Required Required
113 Rotary Screw Compressor Required Required Instruction Book
114 Couplings Required Required
115 Bought Out Equipment Required Required
116 Oil Circulation 40 LPM & 10 LPM Required Required
Remark
Documentation
 SOLUTION BY HIT AND TRAIL METHOD
EQUATION GENERATED BY PROBLEM=
16 N + 7 MN + 7M = 612

SR.NO. "N" "M" STATUS REMARKS

1 1 42.57142857 42.57
2 2 27.61904762 27.62
3 3 20.14285714 20.14 GOOD
4 4 15.65714286 15.66
5 5 12.66666667 12.67
6 6 10.53061224 10.53
7 7 8.92857143 8.93 GOOD
8 8 7.68253968 7.68
9 9 6.68571429 6.69
10 10 5.87012987 5.87 GOOD
11 11 5.19047619 5.19
12 12 4.61538462 4.62
13 13 4.12244898 4.12
14 14 3.69523810 3.70
15 15 3.32142857 3.32
16 16 2.99159664 2.99 GOOD
17 17 2.69841270 2.70
18 18 2.43609023 2.44
19 19 2.20000000 2.20
20 20 1.98639456 1.99
21 21 1.79220779 1.79
22 22 1.61490683 1.61
23 23 1.45238095 1.45
24 24 1.30285714 1.30
25 25 1.16483516 1.16
26 26 1.03703704 1.04
27 27 0.91836735 0.92
28 28 0.80788177 0.81
29 29 0.70476190 0.70
30 30 0.60829493 0.61
31 31 0.51785714 0.52
32 32 0.43290043 0.43
33 33 0.35294118 0.35
34 34 0.27755102 0.28
35 35 0.20634921 0.21
36 36 0.13899614 0.14
37 37 0.07518797 0.08
38 38 0.01465201 0.01
39 39 -0.04285714 -0.04
40 40 -0.09756098 -0.10
41 41 -0.14965986 -0.15
42 42 -0.19933555 -0.20
43 43 -0.24675325 -0.25