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(B) Work is connected to the negative terminal and the electrode holder to the positive terminal
(C) Work is connected to the positive terminal and the electrode holder is earthed
(D) Work is connected to the negative terminal and the electrode holder is earthed
Correct Answer
Option A
(C) Occurs near the ingates as rough lumps on the surface of a casting
6. Projection welding is a
(A) Continuous spot welding process
8. In a simple die
(A) Two or more operations are performed simultaneously at the single stroke of the ram
(B) Two or more cutting operations are performed at one station of the press in every stroke of the ram
(C) Both cutting and non-cutting operations are performed at one station of the press in every stroke of the ram
9. To prevent the body of the blade from jamming in the saw cut, the teeth of blade are
(A) Strengthened
(B) Sharpened
(C) Set
(B) Squeezing
(C) Coining
(D) Planishing
Correct Answer
Answer: Option D
(D) Borax
Correct Answer
Answer: Option D
13. The algebraic difference between the maximum limit and the basic size is called
(A) Actual deviation
(C) Occurs near the ingates as rough lumps on the surface of a casting
3. When a hole or cavity to be cored is not in line with the parting surface, then a ________ is used.
(A) Horizontal core
(B) Stretching
(C) First from left to right and then from right to left
9. The temperature at which the new grains are formed in the metal is called
(A) Lower critical temperature
11. A three high rolling mill consists of three rolls placed one above the other. Which of the following
statement is correct?
(A) The upper and middle rolls rotate in the same direction whereas the bottom roll rotates in opposite direction
(B) The upper and bottom rolls rotate in the same direction whereas the middle roll rotates in opposite direction
(C) The bottom and middle roll rotate in the same direction
(B) Ram the sand harder at the back of the mould and softer on the pattern face
14. In a ________, two or more operations are performed simultaneously at the single stroke of the
ram.
(A) Simple die
15. The operation of bending a sheet of metal along a curved axis, is known as
(A) Plunging
(B) Notching
(C) Slitting
(D) Forming
Correct Answer
Answer: Option
1. The property of sand due to which the sand grains stick together is called
(A) Collapsibility
(B) Permeability
(C) Cohesiveness
(D) Adhesiveness
Correct Answer
2. If an aluminium pattern made from a wooden master pattern is to be used for grey iron castings,
then the shrinkage allowance allowed on the wooden pattern should be
(A) 10 mm/m
(B) 16 mm/m
(C) 20 mm/m
(D) 26 mm/m
Correct Answer
(C) In press operation, the size of the pierced hole is independent of the size of punch
(B) Square
(C) Hexagonal
(D) Octagonal
Correct Answer
5.In backhand welding, the angle between the welding rod and the work is ________ as compared to
forehand welding.
(A) Same
(B) Less
(C) More
(B) Anodizing
(C) Parkerising
(D) Sherardizing
Correct Answer
8. In order to check the clearance between two mating surfaces, a ________ gauge should be used.
(A) Ring
(B) Plug
(C) Feeler
(B) 3 to 5 mm
(C) 5 to 8 mm
(D) 8 to 10 mm
Correct Answer
(B) Upsetting
(C) Spinning
(D) Peening
Correct Answer
13. When more volume of acetylene and less volume of oxygen is supplied, then a ________ flame is
obtained.
(A) Neutral
(B) Oxidizing
(C) Carburising
(C) Alternately towards right and left and every third or fourth left straight
4. Which one of the following material will require the largest size of riser for the same size of casting?
(A) Aluminium
(C) Steel
(D) Copper
Correct Answer
5. The welding process used in joining mild steel shanks to high speed drills, is
(A) Spot welding
6. When the molten metal is fed in the cavity of a metallic mould by gravity, the method of casting is
known as
(A) Die casting method
(B) Removal of metal to the desired shape from the edge of a plate
(C) Cutting a sheet of metal through part of its length and then bending the cut portion
(B) 12
(C) 18
(D) 20
Correct Answer
(B) Die
12. For gas welding, the pressure desired at the welding torch for oxygen is
(A) 7 to 103 kN/m
13. For gas welding, the pressure desired at the welding torch for acetylene is
(A) 7 to 103 kN/m
(B) 2 to 5 mm/m
(C) 5 to 10 mm/m
(D) 10 to 15 mm/m
Correct Answer
3. The process of increasing the cross-section of a bar at the expense of its length, is called
(A) Drawing down
(B) Upsetting
(C) Spinning
(D) Peening
Correct Answer
6. The material which can be best cut with oxygen cutting process is
(A) Mild steel
(B) Brass
(C) Copper
(D) Aluminium
Correct Answer
(C) Moistening the sand around the edge before removing pattern
(C) Moistening the sand around the edge before removing pattern
(C) Feed the molten metal to the casting in order to compensate for the shrinkage
12. The oxyacetylene gas used in gas welding produce a flame temperature of
(A) 1800C
(B) 2100C
(C) 2400C
(D) 3200C
Correct Answer
13. In order to produce uniform packing of sand in the moulds, a _________ is used.
(A) Sand slinger
(B) Die
(B) Oxidizing
(C) Carburising
4. For obtaining a cup of diameter 25 mm and height 15 mm by drawing, the size of the round blank
should be approximately
(A) 42 mm
(B) 44 mm
(C) 46 mm
(D) 48 mm
Correct Answer
(C) Joining the two surfaces of metal under pressure after heating
(B) 5 to 10 mm
(C) 12.5 mm
(D) Above 25 mm
Correct Answer
8. The difference between the upper limit and lower limit of a dimension is called
(A) Nominal size
(D) Tolerance
Correct Answer
(B) 0.025 mm
(C) 0.01 mm
(D) 0.06 mm
Correct Answer
10. When the file is moved to and fro over the work, it is known as
(A) Cross filing
12. In forehand welding, the angle between the welding torch and the work is ________ as compared
to backhand welding.
(A) Same
(B) Less
(C) More
(B) Removal of metal to the desired shape from the edge of a plate
(C) Cutting a sheet of metal through part of its length and then bending the cut portion
1. When filing soft metals, the file teeth are clogged with minute particles of metal. The file should be
cleaned by
(A) Washing it with water
2. The process used to improve fatigue resistance of the metal by setting up compressive stresses in its
surface, is known as
(A) Hot piercing
(B) Extrusion
(C) Vacuum
(B) Anodizing
(C) Parkerising
(D) Sherardizing
Correct Answer
6. The algebraic difference between the minimum limit and the basic size is called
(A) Actual deviation
(B) A hole (other than cylindrical) in a sheet of metal by the punch and the die
8. In ________ welding, the weld may be made either from left to right or from right to left.
(A) Forehand
(B) Backhand
(C) Vertical
(D) Forging
Correct Answer
12. Which of the following methods can be used for manufacturing 2 meter long seamless metallic
tubes?
(A) Drawing
(B) Extrusion
(C) Rolling
(B) 10 cm 10 cm
(C) 15 cm 15 cm
(D) 20 cm 20 cm
Correct Answer
15. In a four high rolling mill, the diameter of backing up rolls is ________ the diameter of working
rolls.
(A) Equal to
(B) 0.2 mm
(C) +0.5 mm
(D) 1 mm
Correct Answer
4. In forehand welding, the angle between the welding rod and the work is kept as
(A) 30-40
(B) 40-50
(C) 50-60
(D) 60-70
Correct Answer
5. The instrument which has all the features of try-square, bevel protractor, rule and scriber, is
(A) Outside micrometer
6. The width of slot cut by a hacksaw blade is _______ the width of the blade.
(A) Equal to
(B) Tempered
10. In a ________, both cutting and non-cutting operations are performed at one station of the press in
every stroke of the ram.
(A) Simple die
(B) Molten metal is poured and allowed to solidify while the mould is revolving
(B) Material
(C) Width
1. For smoothing and cleaning out depressions in the mould, a ________ is used.
(A) Slick
(B) Lifter
(C) Swab
(D) Gagger
Correct Answer
(B) 6 to 10 volts
(C) 11 to 20 volts
(B) Grooves
(C) Key-ways
(C) Copper
(D) Brass
Correct Answer
(B) Rolling
(C) Piercing
(D) Forging
Correct Answer
11. Which of the following welding method uses a pool of molten metal?
(A) Carbon arc welding
12. The instrument used to measure external and internal diameter of shafts, thickness of parts and
depth of holes, is
(A) Outside micrometer
(B) +0.2 mm
(C) +05 mm
(D) +1 mm
Correct Answer
(B) 2100C
(C) 2400C
(D) 3200C
Correct Answer
(B) 16 mm/m
(C) 20 mm/m
(D) 26 mm/m
Correct Answer
4. In order to get uniform thickness of the plate by rolling process, one provides
(A) Camber on the rolls
(C) Hardness
(C) Swell
(D) Scab
Correct Answer
7. A casting defect which occurs near the ingates as rough lumps on the surface of a casting is known as
(A) Shift
(C) Swell
(D) Scab
Correct Answer
9. The operation of cutting a cylindrical hole in a sheet of metal by the punch and die is called
(A) Shearing
(B) Piercing
(C) Punching
(D) Blanking
Correct Answer
10. In arc welding, the electric arc is produced between the work and the electrode by
(A) Voltage
13. The property of sand due to which it evolves a great amount of steam and other gases is called
(A) Collapsibility
(B) Permeability
(C) Cohesiveness
(D) Adhesiveness
Correct Answer
14. In backhand welding, the angle between the welding torch and the work is kept as
(A) 30-40
(B) 40-50
(C) 50-60
(D) 60-70
Correct Answer
1. For cutting brass, the hacksaw blade should have ________ teeth per 25 mm.
(A) 14
(B) 24
(C) 32
(D) 40
Correct Answer
3. Rotary swaging
(A) Is extensively used for making bolts and rivets
(B) Is used for reducing the diameters of round bars and a tube by rotating dies which open and close rapidly on the work
(C) Is used to improve fatigue resistance of the metal by setting up compressive stresses in its surface
(D) Consists of pressing the metal inside a chamber to force it out by high pressure through an orifice which is shaped to provide the desired
form of the finished part
Correct Answer
(B) Extrusion
5. In spot welding, the distance between the nearest edge of the plate and centre of weld should be
equal to
(A) d
(B) 1.5 d
(C) 3d
(D) 6d
Correct Answer
(B) Marking
(C) Cutting
(B) 5 to 10 MPa
(C) 10 to 25 MPa
(D) 25 to 55 MPa
Correct Answer
(C) 'Go' member at one end and 'Not go' member at the other end
11. The operation of cutting a sheet of metal in a straight line along the length, is known as
(A) Plunging
(B) Notching
(C) Slitting
(D) Forming
Correct Answer
12. Extrusion
(A) Is extensively used for making bolts and nuts
(B) Is used for reducing the diameter of round bars and tubes by rotating dies which open and close rapidly on the work
(C) Is used to improve fatigue resistance of the metal by setting up compressive stresses in its surface
(D) Consists of pressing the metal inside a chamber to force it out by high pressure through an orifice which is shaped to provide the desired
form of the finished part
Correct Answer
14. In order to ram the sand harder at the back of the mould and softer on the pattern face, a ________
is used.
(A) Sand slinger
(B) The cold chamber die casting machine is used for casting aluminium, magnesium, copper base alloys and other high melting alloys.
(C) The castings produced by centrifugal casting method have open and coarse grained structure.
(B) Ram the sand harder at the back of the mould and softer on the pattern face
(C) Difference between the actual size and basic size is 100 mm
4. The operation of producing cup shaped parts from flat sheet metal blanks by bending and plastic
flow of metal, is known as
(A) Drawing
(B) Squeezing
(C) Coining
(D) Planishing
Correct Answer
5. In a four high rolling mill, there are four rolls out of which
(A) One is working roll and three are backing up rolls
(B) Two are working rolls and two are backing up rolls
9. Seam welding is a
(A) Continuous spot welding process
(B) 600C
(C) 800C
11. When a pattern is made in three parts, the top part, is known as a
(A) Drag
(B) Cheek
(C) Cope
12. The temperature of the inner luminous cone of neutral flame is about
(A) 1000C
(B) 1250C
(C) 2100C
(D) 3200C
Correct Answer
13. The welding process used to join the ends of two pipes of uniform cross-section, is
(A) Spot welding
(B) Two or more operations are performed simultaneously at the single stroke of the ram
(C) Two or more cutting operations are performed at one station of the press in every stroke of the ram
(D) Both cutting and non-cutting operations are performed at one station of the press in every stroke of the ram
Correct Answer
(B) Large
4. The casting method adopted for ornaments and toys of nonferrous alloys, is
(A) Permanent mould casting
(C) Feed the molten metal to the casting in order to compensate for the shrinkage
(B) 20.035 mm
(C) 20.025 mm
(D) 19.975 mm
Correct Answer
(B) Piercing
(C) Punching
(D) Blanking
Correct Answer
12. In sheet metal blanking, shear is provided on punches and dies so that
(A) Press load is reduced
13. A taper provided on the pattern for its easy and clean withdrawal from the mould is known as
(A) Machining allowance
15. Which of the following material can be used for making patterns?
(A) Aluminium
(B) Wax
(C) Lead
2. For welding plates of thickness more than 12.5 mm, its edges
(A) Do not require bevelling
5. The parts of circular cross-section which are symmetrical about the axis of rotation are made by
(A) Hot forging
8. In a gas welding of mild steel using an oxyacetylene flame, the total amount of acetylene consumed
is 10 litres. The oxygen consumption from the cylinder is
(A) 5 litres
(B) 10 litres
(C) 15 litres
(D) 20 litres
Correct Answer
9. The electrode tip diameter (d) in spot welding should be equal to (where t = Thickness of plate to be
welded)
(A) t
(B) 1.5 t
(C) 3 t
(D) 6 t
Correct Answer
11. In order to deliver molten metal from pouring basin to gate, a ________ is used.
(A) Riser
(B) Sprue
(C) Core
15. A casting defect which occurs due to improper venting of sand is known as
(A) Cold shuts
(C) Shift
(D) Swell
Correct Answer
9. Which type of welded joint is used in the longitudinal joint of a cylindrical pressure vessel
(i) Butt joint
(ii) Lap joint
(iii) Screwed joint
(iv) None
Ans: (i)
10. Which type of welded joint is used in the circumferential joint of a cylindrical pressure vessel
(i) Butt joint
(ii) Lap joint
(iii) Screwed joint
(iv) None
Ans: (ii)
15. Which joint does not fall under lap joint category
(i) Transverse fillet
(ii)Parallel fillet
(iii)Circular fillet
(iv) None
Ans: (iv)
16. Which joint does not fall under the category of a butt joint
(i) Single V
(ii) Double V
(iii) Single U
(iv) None
Ans: (iv)
17. Which quantity is not a part of the weld symbol
(i) Length of welding
(ii) Weld is made in the welding shop
(iii) Welding is on both sides of the joint
(iv) None
Ans: (iv)
25. Strength of a welded joint increases by radio graphing and subsequent required rewelding by
(i) 9 %
(ii) 12%
(iii) 15%
(iv) None
Ans: (ii)
27. Why are butt welded joints used in longitudinal joints because of ?
(i) High strength requirements
(ii) Low strength requirements
(iii) Low as well as high strength requirements
(iv) None
Ans: (i)
28. Why are lap welded joints used in circumferential joints because of ?
(i) High strength requirements
(ii) Low strength requirements
(iii) Low as well as high strength requirements
(iv) None
Ans: (ii)
31. A single full fillet welded joint can be used for a thickness not greater than
(i) 1/8
(ii) 2/8
(iii) 3/8
(iv) None
Ans: (iii)
32. A double full fillet welded joint can be used for a thickness not greater than
(i) 1/8
(ii) 3/8
(iii) 5/8
(iv) None
Ans: (iii)