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It is not recommended that radiator assemblies and/or cores of different manufacturers be intermixed in the
same locomotive.
P .L. No . H543
ENGINE WATER COOLING SYSTEM
PLATE D543-1
JUNE, 1975
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O RATION
PLATE C543-2
P.L. No . H543
ENGINE WATER COOLING SYSTEM
RADIATOR ASSEMBLY .. Engine Water Cooling - See Parts List No. 549
It is not recommended that radiator assemblies and/or cores of different manufacturers be intermixed in the
same locomotive.
8283683 8283902
H543 6
JUNE, 1975
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
-27r[
25
PLATE B543-3
P.L. No . H543
ENGINE WATER COOLING SYSTEM
Radiators, Fittings, Gaskets and Couplings
GP30,DD35 and DDA35 Locomotives
PLATE C543-4
Ref. Part Number
No. Number Required Description
A 430 locomotive
DD35 locomotive
C DDA35 locomotive
RADIATOR ASSEMBLY . . Engine Water Cooling - See Parts List No. 549
It is not recommended that radiator assemblies and/or cores of different manufacturers be intermixed in the
same locomotive.
1 2 RADIATOR ASY . .. Left side GP30 - Left side No. 1 end, right
side No. 2 end DD35
8302494 (Harrison)
8302546 (Young)
1 2 RADIATOR ASY. .. Left side No. 1 end - Right side No. 2 end
8354199 (Harrison)
8354201 (Young)
2 1 2 RADIATOR ASY. .. Right side GP30 - Right side No. 1 end, left
side No. 2 end DD35
8302495 (Harrison)
8302545 (Young)
2 2 RADIATOR ASY . .. Right side No. 1 end - Left side No. 2 end
8354198 (Harrison)
8354200 (Young)
3 179838 6 12 12 BOLT .. Radiator header - 3/8-16 x 7/8 hex . head
4 103321 6 12 12 WASHER .. Lock - 3/8
5 106263 6 12 12 WASHER .. Plain - 3/8
ENGINE TO RADIATOR PIPING
6 8334783 1 2 2 ELBOW .. Engine water discharge - Formerly 8289286
7 8070513 1 2 2 GASKET .. Water discharge elbow
8 8289285 1 2 2 PIPE .. Water discharge
9 271749 4 8 8 BOLT .. Elbow mounting - 5/8-18 x 2-1/4 hex . head
10 103325 4 8 8 WASHER .. Lock - 5/8
11 8271714 1 2 2 TEE .. Flanged
12 103869 1 2 2 PLUG .. Pipe - Flanged tee - 3/4 M.P.T.
13 8354611 1 2 2 GASKET .. Flanged tee to discharge pipe - Replaces 8204326
14 179885 4 8 8 BOLT . . Discharge pipe to flanged tee - 1/2-13 x 1-1/2 hex . head
15 103323 4 8 8 WASHER .. Lock - 1/2
16 8082672 2 4 4 GASKET .. Flanged tee to radiator pipe
17 8182957 2 4 4 FLANGE .. Radiator pipe to flanged tee
18 179890 8 16 16 BOLT .. Flange to flanged tee - 1/2-13 x 2-1/4 hex . head
19 103323 8 16 16 WASHER .. Lock - 1/2
20 102637 8 16 16 NUT .. 1/2-13 hex.
21 8244328 2 COUPLING ASSEMBLY .. Flexible See P.L.
22 8468179 4 4 COUPLING ASSEMBLY .. Flexible - Repl . 8339732 1801
'k23 8048701 2 4 4 CLAMP .. "T" bolt - Coupling positioning
24 8315789 2 PIPE ASSEMBLY .. Radiator inlet
25 8182957 4 FLANGE .. Radiator inlet pipe
*26 8354204 2 PIPE ASY. .. Radiator inlet - Right side No. 1 end - Left side No. 2 end
*27 8354205 2 PIPE ASY. . . Radiator inlet - Left side No. 1 end - Right side No. 2 end
28 8082672 2 4 GASKET .. Radiator inlet
*29 8177371 4 GASKET .. Radiator inlet - Replaces 8234119
30 179890 8 16 BOLT .. Radiator inlet pipe and flange - 1/2-13 x 2-1/4 hex . head
31 103323 8 16 24 WASHER .. Lock - 1/2
32 102637 8 16 NUT . . 1/2-13 hex .
*33 179885 24 BOLT .. Radiator inlet pipe - 1/2-13 x 1-1/2 hex . head
8302503 8335728 8353906
P.L. No . H543
ENGINE WATER COOLING SYSTEM
Ref. Part
No. Number Description
GP30 locomotive
DD35 locomotive
DDA35 locomotives
9 H543
JUNE, 1975
E L E C T R O - M O T I V E D I V I S I G N G E N E R A L M O T O R S C O R P O R A T I O N
P .L. No . H543
ENGINE WATER COOLING SYSTEM
Right Side
No . I End No . 2 End
I 2
Left Side
No. I Bolster No. 2 Bolster 40-
PLATE C543-4
PLATE B543-5
*23 8041828 3 VALVE .. Globe - Water tank drain, vent and air - 1/2 E.P .T.
24 8365777 3 VALVE .. Ball cock - Water tank drain, vent and air - 1/2 F .P.T.
*25 8378372 3 KIT .. Valve repair - Consist of "O" rings and seats
*26 8316303 1 1 TAG .. Name - "Drain"
*27 8316304 1 1 TAG . . Name - "Vent"
28 8316433 1 1 TAG .. Name - "Air"
29 8044168 3 3 ELBOW .. Union - 1/2 F.P.T.
*30 8044154 2 2 UNION .. Pipe - Drain and vent - 1/2 F.P .T.
31 8042825 3 3 ELBOW .. Drain and vent - 1/2 F .P.T.
32 8042834 2 2 TEE .. Pipe - Drain, vent and air - 1/2 F.P.T.
*33 8091517 1 1 GROMMET .. Pipe - 1/2 I.P.S. pipe
*34 8108125 1 1 CLAMP .. Pipe - Drain
35 8108196 4 3 CLAMP ASSEMBLY .. Hanger - 1/2 L.P.S. pipe - 4-5/8 in. long
36 8108197 1 1 CLAMP ASSEMBLY . . Hanger - 1/2 I .P.S. pipe - 6-5/8 in. long
37 8164216 1 1 VALVE ASSEMBLY .. Magnet - See Parts List No. 4705
*38 8158824 1 1 STRAINER .. Magnet valve
39 8041830 1 1 VALVE .. Check - 1/2 F.P.T.
*40 8316169 1 1 ORIFICE .. Check valve - 1/2 M.P.T.
*41 8037261 1 CONNECTOR .. Air line - 3/8 tube x 1/2 M.P.T. - Brass
42 116487 1 CONNECTOR .. Air line - 5/8 tube x 1/2 M.P.T. - Brass
43 8040397 1 TEE .. 3/8 tube x 3/8 tube x 1/2 M.P.T.
44 8040400 1 TEE .. 1/2 tube x 1/2 tube x 1/2 M.P.T.
45 8164077 10 12 NOZZLE .. Atomizing
*46 8116856 A.R TUBING .. 3/8 in. O.D. x .042 wall copper 25 ft. - Approx. 17 ft, req'd.
47 8116729 A .R TUBING .. 5/8 in. O.D. x .049 wall copper 50 ft. - Approx. 22 ft. req'd.
48 8098595 A.R. TUBING .. 1/2 in. O.D. x .035 wall copper brazed steel - Sold by the
foot - Available 20 ft. lengths
*49 118760 8 TEE .. Radiator spray tubing - 3/8 tube x 3/8 tube x 1/4 M.P.T.
*50 8040399 10 TEE . . Radiator spray tubing - 1/2 tube x 1/2 tube x 1/4 M.P.T.
8316182 8366526 8386535
P. L. No . H543
ENGINE WATER COOLING SYSTEM
*71 8337786 A.R. CABLE .. 2 conductor - S-R - 65/34 - Sold by the foot - Approximately
10 ft. required
*72 8240458 A.R. CABLE .. 14 AWG . - R-N - .160 O.D. - 500 ft. - Approx. 10 ft. required
*73 8187790 A.R. CABLE .. 14 AWG . - R-N - .190 O.D. - 500 ft. - Approx. 100 ft. required
*74 8272337 10 10 TERMINAL .. Insulated faston tab - Yellow
*75 8250906 4 4 TERMINAL . . Insulated faston tab - Blue
*76 8189218 2 2 LUG .. Insulated crimp type - Blue - No. 6 stud hole
*77 8276378 4 4 CONNECTOR .. Line splice - 2 way male faston tabs
P.L. No . H543
ENGINE WATER COOLING SYSTEM
45
PLATE B543-5
PLATE A543-6
It is not recommended that radiator assemblies and/or cores of different manufacturers be intermixed in the
same locomotive.
The following components, reference numbers 15 thru 58 on Pages 14 and 15 are applicable to columns
A, B, C and D.
15 8271714 1 TEE .. Flanged
16 103869 1 PLUG .. Pipe - Flanged tee - 3/4 M.P.T.
17 8354611 1 GASKET . . Flanged tee to discharge pipe - Replaces 8204326
18 179885 4 BOLT .. Discharge pipe to flanged tee - 1/2-13 x 1-1/2 hex . head
19 103323 4 WASHER .. Lock - 1/2
20 8082672 2 GASKET . . Flanged tee to radiator pipe
21 8182957 2 FLANGE . . Radiator pipe to flanged tee
22 179890 8 BOLT .. Flange to flanged tee - 1/2-13 x 2-1/4 hex . head
23 103323 8 WASHER .. Lock - 1/2
24 102637 8 NUT .. 1/2-13 hex .
25 8468179 2 COUPLING ASSEMBLY .. Flexible - Repl. 8339732 - See P.L. 1801
*26 8048701 2 CLAMP .. "T" bolt - Coupling positioning
JUNE, 1975
15 H543
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R 5 C O R P O R A T I O N
P.L. No . 11543
ENGINE WATER COOLING SYSTEM
PLATE A543-6
H543
16 JUNE, 1975
C T R O - M O T I V E D I V I S I O N G E N E R A l M O T O R S C O R P O R A T I O N
E l E
P .L. No . H543
ENGINE WATER COOLING SYSTEM
PLATE B543-7
It is not recommended that radiator assemblies and/or cores of different manufacturers be intermixed in the
same locomotive.
JUNE, 1975
E L E C T R O - M O T 1 V E D I V I S I O N G E N E R A L M O T O R S C O R P O RATION
P .L. No . H543
ENGINE WATER COOLING SYSTEM
*44 8479675 1 1 COUPLING ASSEMBLY .. Flexible - Repl. 8375658 - See P.L. 1801
*45 8081632 2 CLAMP . . Pipe
*46 102635 4 NUT .. Clamp stud - 3/8-16 hex .
*47 103321 4 WASHER .. Lock - 3/8
P.L . No . H543
ENGINE WATER COOLING SYSTEM
2 '18
19
210
69
70
72
48
49
52
56
57
58
PLATE B543-7
P.L. No . H543
ENGINE WATER COOLING SYSTEM
PLATE B543-8
It is not recommended that radiator assemblies and/or gores of different manufacturers be intermixed in the
same locomotive.
JUNE, 1975
L E C T R O - M O T I V E D i V I S I G N G E N E R A l M O T O R S C O R P O R A T I O N
E
PLATE B543-8
PLATE A543-9
Ref. Part No.
No. Number Req. Description
RADIATOR ASSEMBLY . . Engine Water Cooling - See Parts List No. 549
It is not recommended that radiator assemblies and/or cores of different manufacturers be intermixed in the
same locomotive.
1 - - - - 2 RADIATOR ASSEMBLY . . Left side No. 1 end - Right side No. 2 end
8436785 (Harrison)
8436787 (Young)
1 - - - - 2 RADIATOR ASSEMBLY .. Right side No. 1 end - Left side No. 2 end
8436786 (Harrison)
8436788 (Young)
2 179838 12 BOLT .. Radiator header - 3/8-16 x 7/8 hex. head
3 103321 12 WASHER . . Lock - 3/8
4 106263 12 WASHER . . Plain - 3/8
5 8359613 2 FITTING . . "Y" - Engine water discharge
6 8347756 2 GASKET .. Water discharge fitting
* 7 272563 8 BOLT .. Fitting mounting - 1-14 x 2-1/4 hex . head
* 8 121326 8 WASHER .. Lock - t in.
9 8347757 8 GASKET . . Fitting to pipe and flange to inlet manifold
10 8423467 2 PIPE .. Fitting to flexible coupling - Left side No. 1 end - Right side No. 2 end
*11 8423468 2 PIPE .. Fitting to flexible coupling - Right side No. 1 end - Left side No. 2 end
12 8319680 8 FLANGE . . Radiator pipe to fitting and inlet manifold
*13 179778 32 BOLT .. Flange to fitting and inlet manifold - 1/2-13 x 2 hex. head
*14 103323 32 WASHER . . Lock - 1/2
*15 102637 32 NUT .. 1/2-13 hex .
16 8468180 4 COUPLING ASSEMBLY . . Flexible - Repl. 8347027 - See P.L. 1801
17 8421470 2 MANIFOLD .. Radiator inlet - Left side No. 1 end - Right side No. 2 end
*18 8421469 2 MANIFOLD . . Radiator inlet - Right side No. 1 end - Left side No. 2 end
19 8423416 8 GASKET .. Manifold to radiator header
20 8423417 4 SCREEN . . Radiator header
*21 179885 36 BOLT . . Manifold to header - 1/2-13 x 1-1/2 hex. head
*22 179894 12 BOLT .. Manifold to header - 1/2-13 x 3-1/4 hex. head
*23 103323 48 WASHER .. Lock - 1/2
24 8423455 2 PIPE ASY. .. Radiator outlet - Left side No. 1 end - Right side No. 2 end
25 8423454 2 PIPE ASY. .. Radiator outlet - Right side No. 1 end - Left side No. 2 end
26 8423415 4 GASKET .. Outlet pipe flange to radiator header
*27 179885 24 BOLT .. Outlet pipe to header - 1/2-13 x 1-1/2 hex. head
*28 103323 24 WASHER .. Lock - 1/2
29 8468180 4 COUPLING ASSEMBLY .. Flexible - Repl . 8347027 -See P.L. 1801
30 8423457 4 PIPE ASSEMBLY . . Water return - Includes tube sleeve
31 8423460 2 PIPE ASY . .. Water return - Includes outlet for air compressor return pipe
*32 8423461 2 PIPE ASY. .. Water return - Includes outlet for temperature switch manifold
and cab heater return pipe
33 8423465 4 PIPE ASSEMBLY . . Lube oil cooler inlet
34 8341293 4 GASKET .. Pipe to pipe
*35 179889 16 BOLT .. Pipe to pipe - 1/2-13 x 2 hex . head
*36 103323 16 WASHER .. Lock - 1/2
*37 102637 16 NUT .. 1/2-13 hex .
38 8471160 4 COUPLING ASSEMBLY .. Flexible - Repl. 8268387 - See P.L. 1801
*39 8176742 8 CLAMP .. Pipe
*40 102635 16 NUT . . Clamp stud - 3/8-16 hex .
*41 103321 16 WASHER . . Lock - 3/8
42 8088722 4 NIPPLE .. Radiator vent - 1/2 M.P.T. x 2 in. long
43 144283 4 ELBOW . . Vent pipe - 1/2 F.P.T. x 5/8 tube
P.L. No . H543
ENGINE WATER COOLING SYSTEM
Ref. Part No .
No . Number Req . Description
H543 24
JUNE, 1975
E L E C T R O - M O T I V E 0 I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE A543-9