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Article history: The present investigation was to study the performance, combustion and emission characteristics of
Received 10 April 2008 homogeneous charge compression ignition (HCCI) combustion of diesel fuel with external mixture for-
Received in revised form 5 June 2008 mation technique. A stationary four stroke, single cylinder, direct injection diesel engine capable of devel-
Accepted 6 June 2008
oping 4.4 kW at 1500 rpm was modied to operate in HCCI mode. To achieve homogeneous mixture,
Available online 3 July 2008
diesel fuel was inducted in vapour form by using a diesel fuel vaporizer. The fuel vaporizer was mounted
in the intake system to provide diesel vapour, which is mixed with air and inducted into the cylinder. To
Keywords:
control the early ignition of diesel vapourair mixture, cooled EGR technique was adopted. Experiments
Fuel vaporiser
Homogeneous charge
were conducted with diesel vapour induction without EGR and diesel vapour induction with 10% EGR and
Combustion results are compared with conventional diesel fuel operation (DI @ 23 deg bTDC and 200 bar injection
Emissions pressure). From the experimental results, it is found that, the ignition delay is reduced considerably
Performance for diesel vapour induction due to better mixture preparation and results in low emissions. A reduction
of about 55% and 80% in NOx emissions and 20% and 30% reduction in smoke emissions are obtained for
diesel vapour induction without EGR and Diesel vapour induction with 10% EGR compared to conven-
tional mode of operation.
2008 Elsevier Ltd. All rights reserved.
0016-2361/$ - see front matter 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2008.06.010
3498 D. Ganesh et al. / Fuel 87 (2008) 34973503
This compromise leads to reduced performance in both homoge- measuring the exhaust gas temperature. An orice meter was
neous and heterogeneous combustion modes. On the other hand used to measure air consumption of the engine with the help of
the major problem that occurs in external mixture formation is re- a U tube manometer. The surge tank xed on the inlet side of
lated to the temperature and pressure conditions required for fuel an engine maintains a constant airow through the orice meter.
vapourisation. Intake temperatures from 100 C to 200 C are typ- Exhaust emission from the engine was measured with the help of
ically required to aid the evaporation of the port or manifold in- a QROTECH, QEO-402 gas analyzer. Smoke intensity was mea-
jected diesel fuel. High EGR ratios, around 50%, are also sured with the help of a Bosch Smoke meter. Bosch Smoke meter
necessary to reduce the rate of heat release and therefore control usually consists of a piston type sampling pump and a smoke
knock [8]. The requirement of intake heating is also an obvious level measuring unit. Two separate sampling probes were used
problem in a practical engine for both implementation reasons to receive sample exhaust gases from the engine for measuring
and the lower power density due to the low-density air charge. emission and smoke intensity. A lter paper of diameter 50 mm
Further affecting the power density is the requirement of high was used to collect smoke samples from the engine, through
EGR rates, which limit the amount of fresh air in a cycle and, by smoke sampling pump for measuring Bosch Smoke Number.
consequence, the amount of fuel that can be burned. Water cooled piezoelectric pressure transducer of range 0250 bar
One of the major problems in achieving stable HCCI combustion (Kistler) was used for cylinder pressure measurement. A crankan-
is to obtain direct control of autoignition process over different en- gle encoder was used to sense the position of top dead center
gine operating conditions (especially at medium and high loads, as (TDC). Output from the crank angle encoder and pressure trans-
well as in cold-start conditions). Combustion phasing is dominated ducer were connected to a charge amplier. From charge ampli-
by chemical kinetics, which depends mainly on the composition of er the output signal was transferred to DL750 Scopecorder and
the mixture, the in-cylinder temperature and to a lesser extent, the then it was transferred to the computer to analyse the data to
pressure. Several potential control methods have been proposed so obtain pressure crankangle diagram and heat release rate
far, the most effective including EGR [9], variable compression ra- diagram. The diesel fuel vaporizer was mounted in the intake
tio (VCR) mechanisms or variable valve actuation (VVT) to change manifold system to supply the diesel fuel in vapour form in the
the effective compression ratio and the amount of hot residual gas intake manifold and it was mixed with the air. Fig. 2 show the
respectively. schematic of diesel fuel vaporizer.
The present work deals with the study of performance, combus- During experimentation, rst, the engine was operated in a die-
tion and emission characteristics of HCCI combustion process in a sel mode through a warm-up procedure, and then it was switched
DI diesel engine with external mixture formation [1012]. In this to HCCI operation. The diesel fuel vaporizer was maintained at
investigation a stationary four stroke, single cylinder, direct injec- 90 C to obtain the diesel fuel in vapour form. The fuel was sup-
tion diesel engine was modied to operate in HCCI mode with plied continuously through the vaporizer to attain the engine rated
external mixture formation technique. A diesel fuel vaporizer speed. The governor cuts the fuel supply to the diesel fuel injector,
was mounted in the intake system to prepare the homogenous die- there on it was run completely in diesel vapour induction mode
sel vapour- air mixture. The experiments were conducted with die- and readings were taken up to 75% load condition. At full load con-
sel vapour induction without EGR and diesel vapour induction with dition the engine was switched back into conventional operation
10% EGR. Experimental results obtained are compared with the because of the difculty observed in controlling the combustion.
base line readings. The EGR technique [13,14] was used to control the rate of combus-
tion. The exhaust gas were cooled in an EGR cooler before they
2. Experimental set-up and procedure were mixed with fresh intake air. And the charge temperature,
which was measured at the entry of the intake manifold, was about
Experiments were conducted on a modied single-cylinder, 3942 C. The EGR fraction is dened as the ratio between the mass
air-cooled, direct injection diesel engine. The test engine used ow of recirculated exhaust and the total mass ow entering the
was a single cylinder four-stroke air-cooled diesel engine devel- engine through the intake. The accurate measurement of EGR rate
oping 4.4 kW at 1500 rpm. The engine specications are shown is the premise to control EGR [15,16], but it is difcult by the
in Table 1. The schematic of experimental set-up is shown in present-days technology. There are two common measurements
Fig. 1. Time taken for fuel consumption was measured with the of EGR rate: 1) concentrations of CO2 in intake and output gas
help of a digital stopwatch. Chromel alumel thermocouple in and (2) air/fuel ratio. The rst method was used in this investiga-
conjunction with a digital temperature indicator was used for tion, and the formula used was as follows:
EGR % CO2 %intake =CO2 %exhaust 100%
.
Table 1
Engine specications
3. Instrumentation
S. Parameters Specications
no
Table 2 provides the range, accuracy, and percentage uncertain-
1 General Single cylinder, four stroke, compression ignition, Constant ties of various instruments used in this experiment for observing
details speed, vertical, air cooled, direct injection
various parameters.
2 Bore 87.5 mm
3 Stroke 110 mm
4 Swept 662 cm3 3.1. Error analysis
volume
5 Injection 23 deg bTDC Errors and uncertainties in the experiments can arise from
timing
instrument selection, condition, calibration, environment, observa-
6 Compression 17.5:1
ratio tion, reading and test planning. Uncertainty analysis is needed to
7 Rated output 4.4 kW at 1500 rpm prove the accuracy of the experiments. An uncertainty analysis
8 Rated speed 1500 rpm was performed using the method described in [17]. Percentage
9 Injection 200 bar
uncertainties of various parameters like Total fuel consumption,
pressure
brake power; specic fuel consumption and brake thermal
D. Ganesh et al. / Fuel 87 (2008) 34973503 3499
Water outlet
17
19
Water inlet
18 10
9
21
1
4
14 5
8 3
16 15
2
7
20 6
11
13 12
TEMPERATURE
RELAY CONTROLLER
AUTO THERMO
TRANSFORMER COUPLE
Table 2
List of instruments and its range, accuracy, and uncertainties
efciency were calculated using the percentage uncertainties of and diesel vapour induction with 10% EGR is shown in Fig. 3.
various instruments given in the Table 2. The gure show that the brake thermal efciency decreases with
The total percentage uncertainty of this experiment is the vaporized diesel fuel induction. From the gure it is observed
that at 75% load the brake thermal efciency decreases by 3.8%
Square root of funcertainty of TFC2 and 2.8% for both diesel vapour induction without EGR and with
uncertainty of specific fuel consumption2 10% EGR, respectively. The decrease in brake thermal efciency
is due to continuous supply of fuel to the fuel vaporizer resulting
uncertainty of brake thermal efficiency2
in an increase in fuel consumption. This problem can be elimi-
uncertainty of CO2 uncertainty of CO2 2 nated by proper fuel metering through electronic control unit
uncertainty of UBHC2 uncertainty of NOx 2 (ECU).
30 10
Brake thermal efficiency (%)
25 8
(g/kWh)
20
6
15
4
10
5 2
0 0
0 25 50 75 100 0 20 40 60 80 100 120
Load (%) Load (%)
Diesel fuel Diesel fuel
Diesel vapour induction without EGR Diesel vapour induction without EGR
Diesel vapour induction with 10% EGR Diesel vapour induction with 10% EGR
Fig. 3. Variation of brake thermal efciency with load. Fig. 4. Variation of brake specic oxides of nitrogen with load.
D. Ganesh et al. / Fuel 87 (2008) 34973503 3501
(g/kWh)
to shorter ignition delay and thereby lower combustion tempera- 1.5
ture when compared to the conventional combustion mode. Induc-
tion of EGR with premixed diesel vapourair mixture results in 1
further reduction in oxides of nitrogen due to reduction in combus-
tion temperature and pressure. 0.5
0.45
Brake specific Carbon monoxide (g/kWh)
0.4
2
0.35
1.8
1.6 0.3
1.4
Smoke (BSU)
0.25
1.2
0.2
1
0.8 0.15
0.6
0.1
0.4
0.05
0.2
0 0
0 20 40 60 80 100 0 20 40 60 80 100 120
Load (%)
Load(%)
Diesel fuel
Diesel fuel
Diesel vapour induction without EGR Diesel vapour induction without EGR
Diesel vapour induction with 10% EGR Diesel vapour induction with 10% EGR
Fig. 5. Variation of smoke with load. Fig. 7. Variation of brake specic carbon monoxide with load.
3502 D. Ganesh et al. / Fuel 87 (2008) 34973503
50
4.6. Exhaust gas temperature
40
The variation of exhaust gas temperature at various loads for 30
diesel vapour induction without EGR and with 10% EGR is shown
20
in Fig. 8. It is observed that in the external mixture formation
method, the exhaust gas temperature is found to be lower by 10
26% without EGR and 31% with 10% EGR. The reason for reduction 0
in exhaust gas temperature is that the overall air-fuel mixture is 300 320 340 360 380 400 420
-10
lean; which results in lower combustion temperature.
-20 Crankangle(degree)
4.7. Combustion characteristics Diesel fuel Diesel vapour induction without EGR Diesel vapour induction with10% EGR
The pressure-crankangle diagram for conventional mode of die- Fig. 10. Variation of heat release rate with crankangle.
sel operation and diesel vapour induction without EGR and with
10% EGR at 75% load condition is shown in Fig. 9. It is noticed that
the ignition delay is reduced considerably in case of diesel vapour der pressure obtained at 360 CA for diesel vapour induction with-
induction without EGR and with 10% EGR compared to diesel out EGR is around 62 bar and with 10% EGR it is 60 bar. Fig. 10
operation. It clearly shows that the mixture formation is better show the heat release characteristics of the diesel operation and
than the conventional mode of mixture formation. The peak cylin- diesel vapour induction without EGR and with 10% EGR at 75% load
condition. Many numerical [18,19] and experimental results have
conrmed that HCCI exhibits a two-stage combustion consisting
of cool ame region and the high temperature HCCI combustion re-
400 gion [20,21]. This kind of feature can be observed clearly in the
heat release rate (HRR) curves of Fig. 10. It is worth noting low
Exhaust gas temperature (degree
350
temperature cool ame reaction and high temperature reaction
300 which occurs at 336 CA and 350 CA, respectively for both diesel
vapour induction without EGR and with 10% EGR at 75% load oper-
250 ation. The rate of heat release obtained during low temperature
Celsius)
200 reactions are 9.8 J/deg CA, 7.5 J/deg CA and high temperature reac-
tions are 53.16 J/deg CA and 49.82 J/deg CA for diesel vapour
150 induction without EGR and with 10% EGR respectively.
100
5. Conclusion
50
50
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40
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