Professional Documents
Culture Documents
The following pages will help select your fibreC cladding: from
choosing the material up to applying and maintaining the facade.
Product details
Areas of application
Structural requirements
Fastening details
2
Material
Material
fibreC Product Description ..........................................................................................................................................................................................13
Sustainability ..............................................................................................................................................................................................................15
Technical Specifications .............................................................................................................................................................................................19
Standards & Approvals ..............................................................................................................................................................................................20
Colours & Surfaces .......................................................................................................................................................................................................23
Characteristics of fibreC .............................................................................................................................................................................................25
fibreC Design+...............................................................................................................................................................................................................27
Cladding system
Cladding System
Ventilated Rainscreen Cladding..................................................................................................................................................................................32
Corner Solutions...........................................................................................................................................................................................................34
Joints................................ ...............................................................................................................................................................................................35
Fitting Direction .............................................................................................................................................................................................................35
Types of Fastening
Fastening
Overview of Fastening Types........................................................................................................................................................................................38
Undercut.........................................................................................................................................................................................40
Rivets..............................................................................................................................................................................................................46
Adhesive.............................................................................................................................................................................................................................52
Processing
Processing
Cutting........................................................................................................................................................................................58
Drilling.............................................................................................................................................................................................................59
Rivets ..............................................................................................................................................................................................................................59
Proper Handling.............................................................................................................................................................................................................67
Cleaning......................................................................................................................................................................................................................68
Repair Kit ..................................................................................................................................................................................................................... 69
Customer and Fabricator Service..............................................................................................................................................................................70
Contact Details............................................................................................................................................................................................................ 74
3
4
UNM Cancer Center | New Mexico
RMKM Architects | Albuquerque
5.850 m fibreC 13 mm | terracotta | FE, FL & MA
5
QR -Codes
This is a QR code. QR codes You will need to start the i-nigma programme to scan the QR code
(quick-response codes) are using your mobile phone. Depending on your mobile device, the
barcodes that connect printed software will either be downloaded to your Downloads or Down-
products to the internet. These loaded folder or will appear directly with your other apps. Please
digital codes are visible on each contact your mobile phone manufacturer if you have any problems.
area where printed content is
also available in digital form or Your mobile phone camera will be activated automatically as soon
where we supply supplementary as you open the programme. Simply take a photo of the QR code and
information on our website. additional information for the respective brochure page will appear.
You can download the technical details to your mobile phone and
forward the information.
fibreC Download-Center
You must have a so-called QR reader installed on your mobile phone Your feedback is important to us!
if you want to scan QR codes and establish an automatic link to the We continually strive to improve our products and all processes
digital content on the internet. Newer mobile phones often have associated with development, manufacturing and processing.
these readers pre-installed. If you dont have a reader already ins-
talled, you can download one from here:
This aim of the brochure is to provide a user-friendly guide to fib-
reC glassfibre cladding, its areas of application and application
Browse to www.i-nigma.mobi on your smart phone. Activate the options. So please let us know how it works and share your expe-
link, download the software and grant all permission. rience with us! This will help us improve our product, range and
installation instructions.
or
6
Soccer City Stadium Johannesburg | South Africa
Architects: Boogertman Urban Edge & Partners
40.000 fibreC panels in African Colours
7
Park & Ride Aderklaa | Austria
1.800 m fibreC 13 mm | ivory, sandstone, anthracite | FE
8
Material
Material
fibreC Product Description ..........................................................................................................................................................................................13
Sustainability ..............................................................................................................................................................................................................15
Technical Specifications .............................................................................................................................................................................................19
Standards & Approvals ..............................................................................................................................................................................................20
Colours & Surfaces .......................................................................................................................................................................................................23
Characteristics of fibreC .............................................................................................................................................................................................25
fibreC Design+...............................................................................................................................................................................................................27
9
Shopping Centre Orchimont | Luxembourg
1.800 m fibreC 13 mm | anthracite, terracotta | MA & FE
10
fibreC - Revolution in Concrete
Material
fibreC is a glassfibre reinforced concrete material that unites the treatment. A concrete cover for concrete components with metallic
advantages of both glassfibres and concrete. Behind the develop- reinforcements is no longer required. This means concrete elements
ment of fibreC lies the vision of creating a light and stable concrete can be thin, slender and light. The use of pure mineral raw materials,
cladding panel that withstands the effects of weather and environ- natural stone components and glassfibre reinforcements guaran-
mental conditions, while combining durability and valuable design. tees quality that meets the highest requirements. The wide range of
applications for fibreC nurtures the joy of creative experimentation.
Glassfibre reinforced concrete: slender and strong
Concrete is made from natural materials and has been used by peo- A safe material
ple for many years. The first experiments with glassfibre reinforced Ninety percent of fibreC glassfibre reinforced concrete consists of
concrete were made more than three decades ago. Wolfgang Rieder sand and cement; the remaining 10% is made of glassfibres, pig-
took stock of the results of these experiments and pushed on with the ments and concrete additives. This makes the panels robust and
development of the material. Using top-class technology, the fibreC extremely durable. fibreC withstands enormous pressure with a
group made glassfibre reinforced concrete suitable for new areas of minimum thickness and extremely large panel size. The material
application. The characteristics of fibreC, its quality, wide range of guarantees absolute safety thanks to its excellent thermal values,
design options and durability offer new, original and cutting-edge offering temperature stability of up to 350 C. fibreC glassfibre rein-
ways of using concrete that were unimaginable just a short time ago. forced concrete is not flammable.
Facade Applications:
Ventilated rainscreen cladding exterior wall
Overlapping cladding
Moulded coverings
11
Railway Station Vienna North | Austria
Architect: Albert Wimmer | Vienna
1.800 m fibreC 13 mm | anthracite & liquide black | FL & MA
12
Product Description fibreC
Material
fibreC - a revolutionary material
Individual look
Extraordinary design variants (colours, surfaces, print, perforation, sand-blasting, relief, shapes) meet the creative requi-
rements of modern architecture. fibreC means Designers and Planners can work with no limits.
Industrial Manufacture
The concept of industrial manufacture means that apparent opposites such as batch production of manufacturing with
the industrial specifications of our time, and producing with ever greater economic efficiency, can be combined. This unique
combination guarantees flexibility and spontaneity in the manufacture of fibreC.
Ductility
Bending, shaping and turning of elements in one piece open up new possibilities for design with concrete. Machined parts
are tailor made as a single piece without mitre cuts and still manufactured economically.
Long-term stability
The technical characteristics of fibreC remain unchanged over an expected lifetime of over 50 years. The natural signs of life
and the gradual influence to the appearance caused by the environment do not affect either the mechanical load capacity
or the safety of the panels.
13
Frank Stronach Institute | Austria
Architects: Zinterl Architekten ZT | Graz
1.800 m fibreC 13 mm | venice green | FL & MA
14
fibreC Sustainability
Material
Holistic approach Food safe und no danger to health
Our principle of sustainability and our responsibility towards The well-tried use of fibreC panels in professional bread and pizza
the environment are backed by the international environmental ovens and the associated strict tests and food and certificates give
management certificate ISO 14001. We set ourselves high stan- the ecological material fibreC an excellent health certificate. Glass-
dards in the protection of the environment and use innovative fibre reinforced concrete is ecologically sound and thus completely
technologies with ecological responsibility. fibreC, unlike most safe from a health point of view. The fibreC baking surface has all
of the products available on the market, is based on organic base the tests and certificates relating to food safety and security.
materials and it is fully recyclable. Profitability and sustainability
are promoted by the economical use of resources.
Long-term stability
15
A Look at the Green Facts
fibreC close to nature
100 % recyclable
fibreC is based on purely organic base materials and is thus fully recyclable. Profitability and sustainability are promoted by
the economical use of resources.
ISO 14001
We set ourselves high standards in environmental protection and environmental management at Rieder is ISO 14001-certi-
fied.
IBO Certification
The production of fibreC has 49% less greenhouse potential than fiber cement panels and aluminium sheeting. With its
excellent Eco profile, fibreC consumes 78% less primary energy than high pressure laminate panels (Source: IBO product
test 09/2007).
Carbon Footprint
The primary energy requirement for the production process of fibreC glassfibre reinforced concrete is only 202 MJ/m (PEI).
The manufacture causes 14.0 kgCO2eq/m greenhouse potential and 0.04 kgSO2eq/m acidification potential (AP).
Vision
The nature and the eco-friendliness of fibreC are of particular concern to us. We work round the clock to become even better
and more eco-friendly despite the excellent life cycle assessment.
16
Life Cycle Assessment
Material
Objective sustainability Primary Energy (PeI ne)
The methodology of the life cycle assessment was developed to
achieve an objective evaluation. It is regulated in the Norm DIN EN
MJ/m + 353%
ISO 14040 and has been used for this study. As a result, the ecologi-
cal choice of building materials can be based on scientific findings.
Primary energy content not renewable (PeI ne) Global Warming (GwP)
The Primary energy content not renewable is calculated from the
upper calorific value of all those non-renewable energy resources,
kgCO2eq/m
used in the manufacturing chain of the product.
30 + 97%
Global warming (GwP)
+ 77%
The greenhouse potential GWP (Global Warming Potential) descri- + 64%
bes the contribution of a substance to the green house effect rela-
tive to the contribution of a similar amount of carbon dioxide.
20
Acidification (AP) 24,7
Acidification is caused mainly by the interaction of nitrogen oxide- 27,6
(NOx) and Sulphur dioxide gases (SO2) with other components in the 22,9
air. The Acidification Potential (AP) is a measure of the tendency of a 10
component to become acidified. 14,0
Source: www.ibo.at
0
17
Thickness
13 mm
Technical Datasheet
Size Size
3600/1200/13 mm 2500/1200/13 mm
18
Technical Specifications* Download
Material
fibreC 13 mm Standard Standard value
(10 mm on request)
Thickness 13 mm
Thickness tolerance 1,3 mm EN 12467 1,3 mm
Edge straightness (Level 1) 0,05 % EN 12467 0,1%
Perpendicularity (Level 1) 2 mm/m EN 12467 2 mm/m
Physical characteristics
Tolerances facing up to 600 | 1200 mm 2 mm | 4 mm DIN 18202
Tolerances facing up to 3600 mm 8 mm DIN 18202
Swelling 0,384 mm/m Data sheet 2004 BDZ/DBV
Shrinkage 0,737 mm/m Data sheet 2004 BDZ/DBV
Water absorption 0,342 % Data sheet 2004 BDZ/DBV
Bulk density 2,0 - 2,42 kg/dm3 Data sheet 2004 BDZ/DBV
Bending tensile strength > 18,5 N/mm
Elastic modulus approx. 10.000 N/mm
Dead load / Mass per unit area 26 - 31,5 kg/m
Thermal expansion coefficient 10*10^(-6) 1/k DIN 51045
Building material class A1 - incombustible DIN 4102
Temperature stability according to humidity up to 350
Specific heat capacity approx. 1.000 Joule / (kg * K)
Conductivity lambda: ca. 2,0 W / (m * K)
U: 1/lambda ca. 0,5 m * K/W
Weather-resistance
Water impermeability given EN 12467
Heat-Rain-Alternate test given EN 12467
Frost resistance given EN 12467
Frost-defrost-alternate test given EN 12467
UV-Light resistance light-, UV-colour pigments DIN 12878
Hot water resistance given EN 12467
Wet storage resistance given EN 12467
Edge formation Cut edges are unfinished and sharp-edged with a coarseness of about 1 mm on the visible face.
Glassfibres may emerge at the edges
Colours Surfaces
Hydrophobicity
Colour, Design & Surface Because concrete is a natural product, each glassfibre reinforced concrete panel is regarded as a single piece. Minor
differences in colour, structure and texture are characteristic. Efflorescences or small, visible pores are not defects.
The light resistance varies depending on the colour. Differences in the surface appearance, which do not affect the fit-
ness for purpose of the panels, are permitted. EN 12467 / Data sheet Exposed concrete 02/2004 [Publisher.:BDZ/DBV]
Product Approval DE General Technical Approval des DIBT Z-31.4-166 (Glass fibre reinforced concrete panel fibreC)
Product Approval RU GOST Report Number: KT-03-2010
Product Approval FR Avis Technique of the CSTB
Product Approval US General technical material test ASTM 1185
Technical Test on fire behaviour DE Classification of the fire behaviour as per DIN 4102, class A1, incombustible
Classification of the fire behaviour A2-s3, d0 as per DIN EN 13501-1 on a wood subs-
Technical Test on fire behaviour DE
tructure (system)
Technical Test on fire behaviour AT Test of the fire behaviour under NORM B 3800-5
Technical Test on fire behaviour US Non-combustible as per ASTM E 136 & ASTM E 84
Technical Test on fire behaviour CA Non-combustible as per CAN/ULC-S114
Technical Test Ball throw test DE Ball throw-safe as per DIN 18032-3:1997-04
Technical Test Long life AT Durability study as part of the ETA 06-0220
Technical Tests Earthquake EU Earthquake resistance in connection with the Sika Tack Panel Bonding system
20
Material
21
Sparkasse Diedorf | DE Opera House Bregenz | AT
420 m fibreC | bianco | FL 2.700 m fibreC | ivory | FE
fibreC Projects
22
Colours & Surfaces
Material
10 Standard colours - 3 surfaces Colour fastness and UV stability
fibreC offers a wide range of design options for facades. The selec- Liquid colours for colouring cement-bonded building materials
tion of ten different colours in each of three surfaces offers a wide comply with the DIN EN 12878. The pigments used in the liquid
range of designs to meet individual expectations. Special colours colours are light-, UV-and weather-resistant and not soluble in
(RAL - equivalent) can also be produced on request. The three sur- water, alkalis or diluted acids. Factors such as natural fluctuations
face finishes (sand blasted, finely sandblasted or brushed) open up in raw materials used, panel and air moisture, dirt and light sources
a wide spectrum of optical and tactile effects. The combination of must be taken into consideration. The appearance of the panels
different surfaces in the same colour creates a particularly vivid may even become brighter due to dehydration. Changes caused by
design. age, weather or environment specific influences are natural pro-
cesses that cannot be influenced from a production point of view
Natural colours and are therefore not considered material defects. The technical
fibreC has a distinct advantage over other colour-treated materials characteristics of the panel are not affected by these.
- namely the consistent colouring of the whole panel. The mixture of
the desired colour is created before the actual production process. Colour differences in production batches
The colour becomes part of the product by being added in the blen- Glassfibre reinforced concrete is a natural material. The characte-
ding of the raw materials. Other products are in some cases only ristics of the raw materials such as the colour of the cement can lead
superficially treated and coloured, resulting in significant quality to variations in colour in different production batches. To avoid any
differences. discrepancies, we recommend ordering the total amount instead of
part orders, and ordering spare panels with the first delivery.
fibreC is coloured by ferric oxide colours and natural additions
and subsequently brushed or sandblasted. The natural, authentic Due to technical reasons printed colours may differ from the origi-
colours of fibreC fit well in landscapes and blend with nature and nal shade.
the environment.
Colour Specifier
Small air bubbles and porosity are possible: data sheet on exposed concrete 02/2004 (Publ.:BDZ/DBV)
23
Domicilium Linz | Austria
Architects: Riepl/Riepl | Linz
1.200 m fibreC 13 mm | terra | MA
24
Characteristics of fibreC
Material
Vivid signs of a natural building material particular in bright colours or fresh panels. They can be attributed
Concrete is a natural product and Rieder sees it as such, with all to a natural hardening and drying process of organic substances.
its vital signs and characteristics. Living surfaces with the interplay Tests and experiences have shown that this blue colouring on the
of colour shades and light cloud effects, rather than dead and cli- cladding may disappear under the influence of UV and light. This
nical surfaces are characteristic of fibreC. Even in the colouring of occurs based on the climatic and environmental influences. Heat,
the concrete matrix, the focus is placed on meeting the ecological insolation and dryness can in particular accelerate the process.
requirements of modern design. This is why the production involves
natural raw materials to ensure the authenticity of all products.
The demand for low porosity, homogeneous colour and strictly Hydrophobising
uniform smooth surfaces is not part of our sustainable philosophy. As a basic protection against environmental influences, fibreC
We consciously avoid chemical treatment and artificial materials to comes with a transparent hydrophobic impregnation. The opaque
preserve the authenticity of the green product fibreC. Colour and hydrophobising emphasises the naturalness of the material. The
texture variations are a feature of our natural product. gloss level of the hydrophobic impregnation has a visual influence
on the surface appearance. The hydrophobising is permeable and
Concrete lives therefore breathable. If the cladding panel is applied vertically, it
As the panels are not chemically treated or painted, small defects, provides solid basic protection against weathering, dust and dirt
dents, tension lines, efflorescences or flaws and textures may be but scratching, pressurised liquids, oil, acids, strong alkaline sub-
visible (Data sheet exposed concrete 02/2004 [Publ.:BDZ/DBV]). stances, etc. are not protected by the hydrophobising. The hydro-
phobising may be reapplied to achieve increased protection of the
When cement sets, it separates calcium hydroxide. This dissolves panels and to prevent extreme environmental conditions and wear
in water and can migrate to the concrete surface. When the water and tear through intensive cleaning.
evaporates, the calcium hydroxide is returned to the surface and
is converted to calcium carbonate (lime). If this natural process In addition to the basic protection of the hydrophobising, the glass-
is intensified by unfavourable conditions, it leads to deposition of fibre reinforced concrete panel can be provided with a polyurethane
calcium carbonate, which is visible as a white efflorescence. Efflo- protection. Depending on the thickness of this layer, which wears
rescences are a natural feature of all cement-bonded composite over time with the cleaning of the panels, protection against graf-
materials. fiti or other effects of dirt may be provided. The natural look and
surface feel of glassfibre reinforced concrete is impaired by this
Part of nature - resistant & stable coating.
fibreC is not an artificially created material that exists cut off from
the natural cycle of the environment. As adaptable and extraordi- Note:
nary the concrete skin is, it is just as authentic. fibreC is part of a The surface characteristics described apply to the visible side of
natural cycle. Influencing variables for possible colour changes are the cladding panel. fibreC sample panels can never reflect all of the
temperature variations and differences in air humidity. above characteristics. In large-scale cladding applications, optical
phenomena occur that cannot be detected on small sample panels.
Concrete is hygroscopic. It absorbs moisture and gives it off again.
The large format of the panels means that moist spots may dry at Visual changes like micro-cracks do not affect the technical cha-
different speeds. Visible colour changes may occur in an individual racteristics of fibreC. The static functions, the long-term stability
panel. and fire resistance are not affected.
10 mm 10 mm 10 mm
10 mm 10 mm
25
Perforation
Perforation
Formed Elements
Relief Sandblasting
Perforation Sandblasting
26
fibreC Design+
Material
Unlimited design possibilities Perforation: Individual shapes or letters can be cut out of the
In the design of cladding, there are hardly no limits on planners and panel using a water jet.
architects with fibreC. The selection of ten different colours in each
of three surface forms the basis. In line with current trends and Sandblasting: Using specially made jet films, patterns, charac-
developments, fibreC offers a range of additional procedures for ters, or logos can be applied permanently to the panel surface
the creation of individual building shells.
Digital or Screen printing: fibreC panels can be printed using
fibreC offers a wide range of possibilities for printing the surface of either digital or screen printing. Printing images, photographs,
the panel, irradiating designs, cutting out ornaments or lettering or designs and texts is suitable for both outside and inside.
incorporating a relief-like surface (e.g. a wood structure).
Relief: Using a special technique, it is possible to produce
What primarily characterises the material fibreC however, is the relief-like rises on the fibreC panel
variations in the representation of shapes. With a specially develo-
ped method, it is possible, to make glassfibre reinforced concrete Formed elements: fibreC can be produced as U-shapes,
flow around corners, or produce formed elements. Two-dimensi- arches, corners or other geometric shapes.
onal standard formed elements can be produced in real time. We
would be delighted to meet you in person to tell you about triaxial Three-dimensional special shapes: Basically everything is
curved elements. possible. We have special projects where we work on solutions
to cater for your individual requirements like special shapes or
2D and 3D formed elements.
Perforation
Sandblasting
Base panel
Panel size: max. 3600/1200 mm (additional on request) Data
Panel thickness: 13 mm Depending on the design, the data should be provided as an eps,
Thickness tolerances: max. 1 mm dxf or dwg file. Where there are depictions or designs crossing
Surface: the base panel is always MA Matt over several panels, it is the customers responsibility to ensure
Colour: possible with all colours (effect depending on colour) that the logo runs from panel to panel taking the joint into consi-
Back: untreated or FE Ferro deration. A separate graphic file must be created for each panel.
Blasting Handling
Logos and images can be negatively or positively blasted Panel fastening: manual or with suction pad
Positive: lettering or image is opaque Handling the panel with particular care
Negative: lettering or image is sandblasted
Contour thickness > 5 mm
Distance to the panel edge: min. 80 mm
27
Digital or Screen printing
Relief
Special reliefs with embossed surface and plastic appearance We can provide details with concrete project requests and a face
are possible. We can cater for individual structure requests. to face meeting.
U-moulded element
28
Material
Formed Elements
S1 L
a
S2 R
U-moulded element
Angular moulded element with 2 angles Round moulded element
2 axial curved / 3D elements - on request
Panel size: max. 3600/1200 mm
100 mm < S1 < 800 mm Hydrophobising & Sandblasting
100 mm < S2 < 800 mm In machined elements, hydrophobising is applied manually.
300 mm < B < 1000 mm The appearance of the manually applied coating may vary from
100 mm < L < 3600 mm standard panels. Sandblasted surfaces (only FE possible) may in
S1 + S2 + B < 1200 mm formed elements likewise vary from the straight standard panel,
100 mm < L < 3600 mm as all parts are blasted by hand.
29
Hospital Artur G.I.E. | Luxembourg
Atelier dArchitecture et de Design Jim Clemes SA
1.300 m fibreC 13 mm | bianco | MA
30
Cladding System
Cladding System
Ventilated Rainscreen Cladding..................................................................................................................................................................................32
Corner Solutions...........................................................................................................................................................................................................34
Joints................................ ...............................................................................................................................................................................................35
Fitting Direction .............................................................................................................................................................................................................35
31
Ventilated Rainscreen Cladding
The facade cladding with fibreC is designed as a ventilated rain- Decoupling
screen cladding as per EN 18516. There must be appropriate air The substructure must be decoupled as per EN 18516.
circulation behind the cladding to ensure the complete system has
sufficient ventilation and the ventilation distance is based on the Heat insulation
permitted standard. Form-stable, hydrophobised mineral fibre cladding insulation
boards of flammability class A must be used. The panel joints must
The panels must be fitted on a rigid, stable and level substructure be designed as a tight press joint. The insulation must be fitted so
that has been statically dimensioned. There must be no load forces stable that the panels cannot come off and so that the ventilation
transferred onto the panels. All the regulations of the substructure cross section does not close.
manufacturers must be followed.
Ventilation (2 - 5 cm)
Load-bearing masonry The free vertical ventilation cross section between the cladding
The stability of the construction must be demonstrated by a static panel and the heat insulation must be at least 200 cm/m and must
analysis. not exceed 500 cm/m. Supply- and exhaust air openings must have
a cross section of at least 150 cm/m. Reductions in the cross sec-
Substructure tion with insect grids or similar must be factored in.
The substructure must be designed in metal (wall angle bracket).
The aluminium or steel substructure is a flexible system that meets Wind loading
the requirements of building regulations for non-combustible The wind loading must be factored into the fixing of the fastening
cladding. Any thickness of heat insulation can be used with this and the distances of the subconstruction. In the load case wind
substructure. It also evens out any building tolerances without any suction, a difference must be made between the normal- and edge
difficulty. area of the cladding.
Basically, the fibreC cladding panels (in the case of small-area clad-
ding) can be fitted on a wood substructure. This application must
be checked in individual cases and statically calculated.
fibreC panel
Substructure
32
One important feature of the ventilated rainscreen cladding system building and the characteristic structure of the VRC leads to a range
(VRC) is the structural separation of both the components insulation of structural-physical and economic benefits.
and cladding. The space created regulates the heat balance in the
Cladding System
Sound insulation Cladding for window embrasures
Long life Cladding for window frames and doorframes
Profitability Cladding for internal walls
Freedom of scope Verge and eave terminations
Protection against the cold Roof soffits
Balcony panelling
Structure of a ventilated cladding Portal constructions
1) Masonry Skirting board cladding
2) Thermal separator
3) Wall bracket Details on all areas on request.
4) Bracket screw
5) Vertical profile
6) Suspension rail
7) Insulation
8) fibreC panel
3
2
4
8 6
33
Corner Solutions
Open corner
The simple and efficient corner solution for fibreC cladding. The
angle profile serves to brace the panel edges and ensures the cor-
ner is finished accurately.
Mitre
A significant feature of the corner design with fibreC panels cut on a
mitre is the elegant and barely visible corner joint.
Closed corner
The square corner profile offers a host of design possibilities and
the advantage of easy panel fastening. The corner profile comes in
different sizes and colours.
Note
Sandblasted surfaces (only FE possible) may vary in formed ele-
ments from straight standard panels, as all parts are blasted
manually.
L-moulded element
34
Joints
Open joint
Panel connections with an open joint do not impair the consistent
homogeneous image of the cladding.
Cladding System
Closed joint
The joints are closed using joint profiles that can be designed in dif-
ferent colours and dimensions.
Panel Alignment
The installation directions must be followed to ensure a uniform cladding appearance. The general processing information and installation
instructions for fibreC apply.
35
Primary School St. Walburg | Italy
S.O.F.A. Architects | Vienna
1.200 m fibreC 13 mm | silvergrey | FE
36
Types of Fastening
Fastening
Overview of Fastening Types........................................................................................................................................................................................38
Undercut.........................................................................................................................................................................................40
Rivets..............................................................................................................................................................................................................46
Adhesive.............................................................................................................................................................................................................................52
37
Types of Fastening
Alongside individual form- and colour freedom in the fibreC panels, Depending on the construction project, fibre can basically be fitted
visible or concealed fixings can achieve additional aesthetic effects. as follows:
Note
The information listed on the following pages is not part of the sales performance of the planning of the substructure. The possible types of fastening vary depending on the parti-
Rieder Company. The Rieder Company sells fibreC cladding panels and explicitly neither cular construction project and the particular manufacturer is responsible for the fastening
fastening agents nor substructures. Any liability for the substructure is excluded. The in- systems. All the visualisations in the brochure are schematic representations of the system
structions given by the manufacturer of the substructure must be included in the detailed and structural-physical requirements and project details are not included in the data.
38
Fastening
39
Invisible Fastening with Undercut Anchor
Panels with a thickness of 13 mm can be fitted invisible on the back displacement occurs. The maximum construction height is 100 m.
with metal clips and special dowels. For this purpose, each panel Additional heights must be checked with a special approval by the
has on the top row of clips adjusting screws and a fixed point fas- customer.
tening (screw or clip), with the result that it can be aligned and no
Download
2
4
3
6
VRC Structure
7 1) Masonry
2) Thermal separator
3) Wall bracket
4) Bracket screw
5) Vertical profile
6) Suspension rail
8
7) Clip
8) Undercut screw and under
cut anchor
9) fibreC panel
40
Planning Details
Substructure Preparation
Exclusively metal substructure. In the fibreC plant, the panels are both tailored and prepa-
red for fitting with undercut anchors. The bore holes for the
Fastening undercut anchors can if required be pre-drilled in the fac-
With undercut anchors and clips suspended in horizontal alu- tory. Any fastening agents required like system anchors,
minium carrier profiles. Fasteners recommended in the system screws and metal profiles are not supplied by Rieder.
approval: Keil anchor (www.keil.eu) with the marking Hs=8.5 mm or
equivalent. Joint
Joints must be at least 8 mm wide. If the horizontal joints are desi-
The undercut anchor must be tightened with a torque of 2.00 4.00 gned with 20 mm, panels can be unhooked or hooked on at a later
Nm. Depending on the substructure used, there are suitable screws date (please follow the manufacturers instructions). Depending on
in different lengths. One must ensure that clips, anchors and the substructure, a sponge rubber layer must be used between the
screws belong to one system and match each other. clip and the panel. The length of the screw for the undercut anchor
varies depending on the system.
Fastening
Absorbable loads of a panel fastened with four undercut anchors
60 80 2,0
100 1,3
L = Y + 2*10
120 0,9
Y
40 3,1
60 2,5
80 80 1,9
10
100 1,2
6-10 x 6-10
120 0,9
B
40 1,8
60 1,7
100 80 1,6
100 1,1
120 0,8 How to read statics
40 1,2 1. Select the panel width (B) .
2. Choose the relevant span (Y) in column 2.
60 1,1 3. In column 3 you can read the maxi-
120 80 1,1 mum absorbable loads.
100 1,0
120 0,8
Values in kN/m (correspond to wk = cp*q)
Note
All the visualisations in the brochure are schematic representations of the system and static calculations. The sample calculation listed here does not dispense with an individual
structural-physical requirements and project details are not included in the data. The ser- test by a structural designer. The Rieder Company does not accept any liability for statics.
vices provided by the Company Firma Rieder Faserbeton-Elemente GmbH do not include
41
Absorbable loads of a panel fastened with several undercut anchors
Panels with a dead weight greater than 60 kg are covered by the values in the column double clips
System sketch
a a
10
10
Y
Y
L = n*Y + 2*10
L = n*Y + 2*10
Y
Y
10
10
B 6-10 x 6-10
Fig. 1: Fastening with single-clips Fig. 2: Fastening with double-clips in short direction
Dead weight < 60 kg Dead weight > 60 kg
42
Absorbable loads of a panel fastened with several undercut anchors
Fastening
How to read statics
1. Select the panel width (B).
2. Choose the relevant span (Y) in column 2.
3. In column 3 you can read the maximum absorbable loads.
System sketch
80 y y 80 80 y y 80
80
80
B= 1000 / 1200
400/500
80
80
Note
The services provided by Rieder Faserbeton-Elemente GmbH do not include static calcu-
lations. The sample calculation listed here does not dispense with an individual test by a
structural designer. The Rieder Company does not accept any liability for statics.
43
Vertical joint Horizontal joint
External corner
Internal corner
Legend
1) Masonry
2) Fastening dowel
3) Thermal Separator
4) Wall Bracket
5) Insulation
6) Bracket screw
7) Vertical profile
8) Ventilation space
9) Suspension rail
44
Fastening
45
Visible Fastening with Rivets
The panels can be fastened with rivets on a metal substructure. The table to balance out any building tolerances and facilitate smooth
substructure will consist preferably of vertical profiles, fitted using fitting.
wall bracket holders to the wall. The substructure must be adjus-
Details
Fastening with rivets
Download
2
3
6
7 4
VRC Structure
1) Masonry
2) Thermal Separator
3) Wall bracket
4) Bracket screw
5) Vertical Profile
6) Rivet & sleeve
7) fibreC panel
46
Planning Details
Joint
Joint width at least 8 mm.
Fastening
Note
All the visualisations in the brochure are schematic representations of the system and static calculations. The sample calculation listed here does not dispense with an individual
structural-physical requirements and project details are not included in the data. The ser- test by a structural designer. The Rieder Company does not accept any liability for statics.
vices provided by the Company Firma Rieder Faserbeton-Elemente GmbH do not include
47
Absorbable loads of a panel fastened with four rivets
3,5
60 3,0
60 80 3,4 1,8
L = Y + 2*3,5
100 1,2
120 0,9
Y
40 2,3
60 2,1
80 80 1,9 1,6
3,5
100 1,1
3,5 x = B-2*3,5 3,5
120 0,8
B
40 1,5
60 1,4
100 80 1,2 1,2
100 1,0
120 0,8
40 1,0
60 1,0
120 80 0,8 0,9
100 0,8
120 0,7
3,5
40 2,9
60 1,6
60 80 3,4 1,0
100 0,7
Y
120 0,5
40 2,4
L = n*Y + 2*3,5
60 1,3
80 80 1,9 0,8
100 0,6
120 < 0,5 out of range
Y
40 2,1
60 1,1
100 80 1,2 0,7
100 0,5
3,5
40 1,9 B
60 0,9
120 80 0,8 0,6
100 < 0,5 out of range
120 < 0,5 out of range
48
Continuation: Absorbable loads of a panel fastened with several rivets
3,5
60 1,2
100 80 5,2 0,8
100 0,6
120 < 0,5 out of range
Y
40 1,5
60 1,0
120 80 3,4 0,7
100 < 0,5 out of range
120 < 0,5 out of range
Y
46,5 / 56,5 46,5 / 56,5
Fastening
3,5
3,5 3,5
B = 100 / 120
y
c
c
c
y
L
c
c
c
c
y
y
x d d d d x
x d d x x d d x
L
B B
Note
All the visualisations in the brochure are schematic representations of the system and static calculations. The sample calculation listed here does not dispense with an individual
structural-physical requirements and project details are not included in the data. The ser- test by a structural designer. The Rieder Company does not accept any liability for statics.
vices provided by the Company Firma Rieder Faserbeton-Elemente GmbH do not include
49
Vertical joint Window embrasure
Legend
1) Masonry
2) Fastening dowel
3) Thermal Separator
4) Wall bracket
5) Insulation
6) Bracket screw
7) Vertical profile
8) V-entilation space
50
Fastening
51
Invisible Fastening with Adhesive
The panels can be fastened invisibly on a metal substructure using negative effect on the adhesion. All the recommendations from the
adhesive. The quality of the adhesive connection depends on the adhesive manufacturer must be followed to ensure the best adhe-
external conditions. Moist, cold or dusty surroundings can have a sion.
Adhesive fastening
Download
4
2
VRC structure
1) Masonry
2) Thermal Separator
3) Wall bracket
4) Bracket screw
5) Vertical profile
6) Adhesive & laying tape
7) fibreC panel
52
Planning Details
1,9
Fastening
1,8
1,7
1,6
Distance between supports (m)
1,5
1,4
1,3
1,2
1,1
1,0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,00 0,50 1,00 1,50 2,00 2,50 3,00 3,50 4,00 4,50 5,00 5,50 6,00
The maximum installation height is 22 m. In principle, the relevant country guidelines must be observed.
l l
53
Vertical joint Window embrasure
Legend
1) Masonry
2) Fastening Dowel
3) Thermal Separator
4) Wall bracket
5) Insulation
6) Fastening srew
7) Vertical profile
Note
8) Ventilation space All the visualisations in the brochure are schematic representations of the system and structural-physical requirements and project
details are not included in the data.
54
Fastening
55
Zaragoza Bridge Pavilion - Expo 2008 | Spain
Zaha Hadid Architects | London
11.500 m fibreC 13 mm | grey shades | FE
56
Processing
Processing
Cutting........................................................................................................................................................................................58
Drilling.............................................................................................................................................................................................................59
Rivets ..............................................................................................................................................................................................................................59
57
Processing
Processing on site
As a rule, the panels are already cut and delivered drilled to the site. is always available if you have any questions. We can also arrange
If further processing is done on site on the building site, the fol- seminars for training on all assembly and handling guidelines. More
lowing guidelines must be observed. Naturally, the team at Rieder information on this is available on page 74.
Processing
Download
Cutting
Cutting stationary Wet cut Cutting on the building site Dry cut
fibreC panels can be tailor-cut using a water jet. This is particularly Precise fitting cuts on site can be made with a circular hand saw
suitable for complex cuts like curves and diagonal cuts. After the with a guide rail (e.g. Festool plunge cut saw TS 55 EBQ-Plus-FS or
wet cut process, cleaning with clean water and subsequent drying similar). This saw facilitates cut-outs, diagonal cuts and mitre cuts.
are important. The panels must not be processed or piled under any
circumstances when wet. Handling the panels improperly in the wet
condition may lead to a loss of quality. Important:
Dust from drilling and cutting must be removed quickly and tho-
Cutting stationary Dry cut roughly, before it damages or dirties the surface of the panels.
The fibreC panels can be cut with a circular saw bench and a dia-
mond saw blade (e.g. Tyrolit or similar).
Diamond circular saw blade Circular saw bench Cutting with guide rail Nice edge with cut with
guide rail
Diamond saw blade for jig saw Jig saw for cut-outs Torn edge with cut without guide
rail
58
Drilling
Through borehole depth 8.5 mm must be used. Undercut anchor drill machines may
Through boreholes are generally drilled with a diameter of 8 mm. be purchased or hired from the Keil Company (www.keilwerkzeuge.
For the bore, we recommend the drill from the Company Bosch com). Training by the Keil Company is recommended.
BlueGranite 8 mm, l = 120 mm or similar. When drilling, you
must ensure that the visible face of the panels is facing upwards. In Tolerances
through boreholes, a block of e.g. wood must be placed underneath Centre distances 2.0 mm,
to avoid the bottom ripping. Depth in undercut bores 0.2 mm
Blue Granit drill 8 mm Drilling jig Undercut anchor bore Undercut anchor bore
Processing
Rivets
Bores Rivet template
Holes in the substructure must be drilled using a centre sleeve to The rivets must be tightened using a rivet template matching the
ensure the bore hole is centrically aligned. The bore diameter for rivets. The rivet template has a load-distributing effect and creates
the substructure is 5.1 mm. Two sleeves must be used per panel and a small clearance between rivet head and cladding board, with the
they must usually be arranged in the centre point of the panel. The result that movements in the cladding board can be absorbed.
sleeves fix the panels; they are described as a fixed point.
Important:
Dust from drilling and cutting must be removed quickly and tho-
roughly, before it damages or dirties the surface of the panels.
Rivet gun with rivet template Rivet template Manual rivet gun with rivet Rivet with sleeve
template
59
P.A.N. University Warsaw | Poland
1.500 m fibreC 13 mm | silvergrey | FE
60
Quotation & Order
61
Quotation and Order
Quality management on the order Step 3 I Placing of order
The fibreC group not only places great value on sustainability and After the order is placed, you will receive an exact delivery date. You
the quality of their products, but also the satisfaction of their cus- will also receive the information as to by when we need the detailed
tomers. Processors are just as important a link here in the network data for the production of your panels.
as architects, engineers and developers. To provide the right pro-
duct for each individual project, all the general conditions should Step 4 I Primary production
be clarified beforehand. To meet the delivery time given, the raw panels are produced before
all cuts and special processing are announced and they harden for
Clarity of order 28 days.
Accurate documentation on agreements facilitates the smooth
running of projects. Clarity of order exists as soon as all project- Step 5 I Announcement of sizes & cutting measures
related measurements, informations and payments are provided. 6 weeks before dispatch we need the project-related measure-
ments.
The characteristics of fibreC described in the brochure help to avoid
misunderstandings or false customer expectations. The fibreC All measurements and details must be with us by the abovementi-
Handling Instructions provide guidance on how to handle the high- oned deadline.
quality glassfibre reinforced concrete panels during transport, sto-
rage and cleaning. Cutting measures (dimensions between centre lines) in the
form of an Excel table (order template)
Special processing (bores, bore dimensions, diagonal cuts,
Planning a fibreC cladding for a building? mitre cuts etc.)
Contact us for a no-commitment appointment and a quotation. You
can find a checklist for getting a quote in the download centre on our Note: If, despite the binding confirmation of the deadline for the
website. We can also send you the form by fax or e-mail. submission for the cutting measurements and other data, you
cannot meet the deadline, you will of course understand that the
Contact: office@fibreC.com or +49 / (0)8031 / 90167-163 production schedule and thus the delivery time will be extended.
This may lead to longer-term delays, because the entire production
Step 1 I Checklist quotation process is pre-planned over several weeks. Failure to comply with
We need the following information to give you a quote: the deadline may lead to processing costs for the resulting resche-
duling of productions being charged.
Projektname, Projektanschrift
Project name, project address Step 6 I Updated order confirmation
Name of the architect or the architects office After notification of all cutting measurements and special proces-
Product type fibreC panel (Exterior, Interior, Special, ko Skin) sing, you will receive an updated order confirmation with final mea-
Application (e.g. cladding, internal wall, floor etc.) surements.
Type of build (new build, renovation)
Type of project (public building, office block, school, private Step 7 I Final production and packaging
house etc.)
Total m fibreC panels Step 8 I Delivery
m per cladding side (optional) We organise the delivery on the day of the provision of your panels.
Colour(s) You get the information when the panels are going to be delivered.
Surface(s) By request you can also organise the transport yourself. We pro-
Planned type of fastening (rivets, adhesive, undercut) vide you with all the data needed. If the goods can not be collected
Planned awarding of contract within two weeks, storage costs may be charged.
Invoice address
Delivery address
Desired delivery date
62
Amount ordered < 80 m: raw panels in stock / individual final production & packaging 4 weeks delivery time
Dispatch
Notification of panel sizes
when order is placed
Amount ordered > 80 m: =order production (from 500 m delivery time on request) 8 weeks delivery time
Order
Dispatch
Enquiry
Download
63
Soccer City Stadium Johannesburg | South Africa
Architects: Boogertman Urban Edge & Partners
40.000 fibreC panels in African Colours
64
Handling & Service
Loading and Securing for Transport........................................................................................................................................................................66
Storage..........................................................................................................................................................................................................66
Handling & Service
Proper Handling.............................................................................................................................................................................................................67
Cleaning......................................................................................................................................................................................................................68
Repair Kit ..................................................................................................................................................................................................................... 69
Customer and Fabricator Service..............................................................................................................................................................................70
Contact Details............................................................................................................................................................................................................ 74
65
fibreC Handling
Loading and Unloading
Loading
Form-fit, safe loading. A maximum of 2 pallets may be stacked on
top of each other. Do not place larger pallets on smaller pallets. Do
not stack any other goods on the pallets. For container transport
see Datasheet Container.
Edge protection
Transport safety is guaranteed only with stable edge protection.
Number of lashing straps in compliance with legal regulations. Load
safety must be guaranteed.
Proper unloading
Unloading and transport exclusively with forklift/truck with forklift
or crane. Avoid pallet sagging/bending. Ensure to load bearing
capacity distances. Lift single pallets - do not stack or rest on the
edge of the lower pallet. The weight per pallet is usually between 1.5
to max. 2.0 tons. Drive slowly!
Storage
Storage area
We recommend at planning stage, especially for large projects
- factoring in a suitable storage space (dry and flat) for the fibreC
boards, e.g. underground parking, hall etc. When placing material
on the ground, make sure it is level! Pallets must not be stacked one
above the other at the site.
No leaning
Avoid sagging/bending and swinging. Do not store panels on cor-
ners or edges without appropriate protection (such as Styrofoam
or Styrodur).
66
Transport, Storage
and Handling
Download
67
Cleaning
Cleaning of the panels before assembly Cleaning systems
Position the panels inclined for cleaning. Clean under running water For normal soiling, we recommend the cleaning system MC-Duro-
with a scratch-free brush or micro-fibre cloth. After drying follow prob N from the Company MC Bauchemie www.mc-bauchemie.de
storage guidelines. There must not be any ponding water left on the or equivalent. For heavy soiling, the cleaning system MC-Duroprob
panel. B from the Company Firma MC Bauchemie can be used.
Cleaning interval after installation Caution: Due to heavy dissolving activity, incorrect use can damage
Depending on the location of the work and stress on the cladding the hydrophobising. In principle, the processing instructions of
from dirt, we recommend cleaning the cladding at an interval of the company, MCBauchemie for the processing of the cleaning
about 2 - 5 years by a specialist company. The recommended systems must be observed. After the installation is complete, we
cleaning intervals are approximate and a guide. Every cladding recommend a thorough cleaning of the cladding with the cleaning
should be examined before cleaning, to decide on the need for system MC-Duroprob N.
cleaning.
No chemicals
Do not use chemicals (except
fibreC cleaner).
No high-pressure cleaners
Do not use steam jets or high-
pressure cleaners. Water jet
with too high pressure leaves
marks on the cladding.
68
Repair Kit
For smaller incidences of damage to the fibreC panel, such as bro- During the application the following points must be borne in mind:
ken-off areas at the edge, cases where material has split, or other The area to be treated must be clean, dry and free of dust.
flaws up to a size of 1 cm, we recommend the fibreC repair kit. The Separating agents, formwork oils or other fluids can lead to
necessary steps for correcting the flaw in the best possible way are adhesion problems.
as follows: Before and during the processing, the water-repellent agent
needs to be stirred around very frequently, in order to prevent
Step 1 | Filler the components from forming a sediment.
The first step consists of filling in the damaged area. We recom- The panel temperature and the surrounding temperature must
mend the following producers or systems for filler: be at least 10 C.
The task of applying the water-repellent agent should be com-
A RDEX FIX Filling Paste pleted in one operation; if it is applied in two or more operations,
ARDEX FEATHER FINISH it can lead to a shiny effect on the water-repellent agent.
BOTACEM M37 The amount needed per m equals ca. 130 g, the required den-
sity equals ca. 1.1 kg/l.
All three of the fillers indicated are suitable for repairing the fibreC The tools used should be cleaned with warm water immediately
panels. The materials can be ordered from the respective manufac- after use.
turer or at your building materials stockist. We draw your attention The filled-in water-repellent agent keeps for 6 months.
to the processing guidelines issued by the manufacturers; Rieder The filled-in water-repellent agent should be kept in a cool and
Faserbeton-Elemente GmbH is not liable for any guarantee claims dry place, protected from frost.
in the case of improper use.
69
Customer and Processor Service
The satisfaction of our customers is our primary goal and is very fibreC Customer service
close to our hearts. This is why regular quality checks, both in pro- We always try to meet the expectations of our partners and custo-
duction and in all internal processes within the fibreC group are mers. However, if you are still not fully satisfied with a service or a
standard. product, we would be grateful if you would let us know. This is the
only way we can improve and leave you 100% satisfied the next time.
Support for processors
Our service philosophy of supporting planners, processors and To do this, please contact your area sales or inside sales staff at
builders at all times ranges over all project phases. It starts even fibreC.
before an order is placed and does not end with the delivery of our
products. Please do not hesitate to contact us immediately! We will do our
best to respond as quickly as possible. To resolve your query as
Our team is available to advise our partners at any time and we offer promptly and as precisely as possible, we need the following basic
processors individually designed training courses. Our documenta- data from you.
tion and valuable tips help enhance the processing and assembly of
fibreC cladding panels. Property name, property number, property address
Invoice number
As a special service we offer our partners on-site support on m2, panel colour, panel size, coating
request. On request, we can provide new partners or processors Fastening
working on a particularly challenging project, a fibreC assembly Processor
team. Our experts will train your staff on site at the construction Your contact data and position in relation to the project (com-
site or support the processor team with any problems. pany, telephone number, e-mail)
Date of delivery
Are you interested in a fibreC training, tailored to your team or do
you need assistance in the implementation of a current project? Many thanks!
Please contact the fibreC administrative services and arrange an
appointment with our technical support. Were here to help!
euro 100
100euro
Datum
Unterschrift
70
NEW: ko Skin | the practical alternative to wood shuttering
[fibre C]
BY RIEDER
www.rieder.cc
[ko skin]
BY RIEDER
71
72
Primary School St. Walburg | Italy
S.O.F.A. Architects | Vienna
1.200 m fibreC 13 mm | silvergrey | FE
73
Contact fibreC Group
Production
Rieder Faserbeton-Elemente GmbH
Glasberg 1
83059 Kolbermoor
Germany
You can find the exact contact addresses of your local contact per-
son and our international partner network under www.fibreC.com
Note
This brochure contains basic descriptions and information on fib- Safeguarding external copyright
reC glassfibre reinforced concrete panels. This Beta version of the Rieder is committed to respecting all the copyrights of the graphics,
brochure is valid until 31.12.2010. photos and texts, to using our own graphics, photos and reverting to
texts or to use graphics, photos and texts in the public domain. If on
The descriptions of the product characteristics should not be consi- one of our pages there is an unmarked graphic, photo or text pro-
dered a guarantee. All information, including technical information tected by external copyright, the copyright could not be determined
and drawings, is up to date and based on our own experience. The by us. In the case of such an unintentional copyright violation, we
service provided by Rieder Smart Elements GmbH extends to fibreC will remove the item upon notification or indicate the appropriate
panels but explicitly not to fastening materials or substructures. copyright.
The applications described here are examples only and do not take
account of the specific conditions associated with individual cases. All information, logos, text, graphics and images are subject to
The information and suitability of the material for the intended use copyright. They are, if no other reservations, property of Rieder
Smart Elements GmbH. The processing and use in media is allowed
must be checked with respect to each individual project. Despite only with prior written permission of Rieder.
careful checking, we cannot accept liability for accuracy, comple-
teness or actuality. This applies, in particular, to print errors and Photos
subsequent changes to technical information. Reference to this will Rasmus Norlander, Ditz Fejer, Mike Powley, Helene Binet, Herta
be made in the contract to the agreement to be concluded, which Hurnaus, Daniel Lunghi, Adolf Bereuter, Alex Dobias, Joe Pesendor-
takes precedence over information provided here. fer, Scagliola Brakkee
Visualisations
Please get in touch with your local fibreC sales partner or contact deep Blue Europe
Rieder directly for more information on sales terms, availability
and prices, etc. The latest version of these technical documents is Paper
available for download under www.fibreC.com. Printed on FSC-certified paper.
74