PRESSURE CONTROL Enviro Wireline Grease

EQUIPMENT Injection Control Head

The Elmar Enviro Grease Injection Control Head is designed to create a seal around a moving
wireline, allowing intervention access to wells under pressure.

Positioned at the uppermost point of the pressure control

equipment string, the Elmar Enviro Grease Injection Control
Head comprises two major sub-assemblies, the Enviro
Combination Stuffing Box and Line Wiper and the Flotube
Upper Bush (1) Assembly.

The hydraulic stuffing box is designed to pack-off on a

Upper Gland (1) stationary wireline by means of a pack-off rubber, the
hydraulic line wiper will wipe excess grease from a moving
Line wireline.
Rubber (1)
Spacer (1) Two types of flotube assemblies are available, the "solid type
Packing (1) and the concentric type, as described in this data sheet. The
concentric flotube assembly is made up of an inner flotube
Lower Gland (1) sized to fit tightly around the wireline and an outer sleeve to
support the assembly.

To prepare for operations, the wireline is threaded through the

components of the Elmar Enviro Grease Injection Control
Head before the rope socket and wireline head are made-up.
When entering a well under pressure, viscous grease is
injected into the flotubes at a pressure greater than the
Flotube existing well pressure. The grease fills the annular space
between the inner wall of the flotube and the outside surface
of the wireline, forming a liquid seal that contains the well
fluids while allowing wireline movement.

The Elmar Enviro Grease Injection Control Head is

supplied with a pin threaded connection on bottom and a wire
tulip guide on top.
37
When changing line size, a different line size kit is needed for 4
the Enviro Combination Stuffing Box and Line Wiper,
identified by the Line Size Code letter. See overleaf for details.
Injection Check Flotubes recommended ID = Wireline OD + 0.003" to 0.008".
Valve
The bottom connection can be mated to a quick-union, or a
ball check valve/tool catcher combination.

ORDERING INFORMATION
Part No. of Enviro Grease Injection Control Head (from table below)
Line size (kit) to be specified - L-972039* L (see table overleaf)
Flotube size to be specified (see table overleaf)
Additional If dual injection is required, order separately (Qty 1) L-971218 in
addition to the standard grease head with 1 x manifold
Flotube
PART NUMBERS
and Injection
Coupling Part Number of Working Bottom Top Seal
Number Flow Tubes Pressure Service Connection Connection Kit
Assembly
L-971218 L-971443 3 10,000 psi H2S
2-10TPI Wire Tulip
L-971443K
Acme Pin Guide

2-10TPI Wire Tulip

L-971444 4 10,000 psi H2S L-971444K
Acme Pin Guide

Ball Check Valve L-971445 5 10,000 psi H2S

2-10TPI Wire Tulip
L-971445K
Acme Pin Guide

2-10TPI Wire Tulip

L-971446 6 10,000 psi H2S L-971446K
Acme Pin Guide

Note: Parts included in line size kit (1). Seal Kit (O-Ring and BURs) does not include line size kit. 2-10TPI 2-10TPI
L-971218 1 10,000 psi H2S L-971218K
Acme Pin Acme Box
TEST FIXTURE
L-972201 Test Plug (Dummy Packer) for Stuffing Box

L-972241 Test Spacer for Line Wiper

L-972264 Test Cap 2-10TPI Box for flotube/sleeve connection

ACCESSORIES (Other sizes available on request)

L-971641 Flotube Go-NoGo gauge 0.233 and 0.235

L-971642 Flotube Go-NoGo gauge 0.237 and 0.240

Copyright Varco International Inc, 2002 www.elmar.co.uk

 PRESSURE CONTROL Enviro Wireline Grease
EQUIPMENT Injection Control Head Contd

ORDERING TABLE

*Line Size Line Stuffing Box Line Wiper Flotube Flotube

Code Size Packing Rubber ID

Upper Bush (1) .177 -

3/16 .183 L-976184
B 0.188 L-870232 L-831140 .186 L-974570
(1-18) .189 L-972380
.193 L-974571
Upper Gland (1)
.196 L-976696
Line .199 L-976650
.201 L-976163
Rubber (1) .204 L-977167
.208 -
Spacer (1) .211 -
.216 L-975439
Packing (1) 7/32 .219 L-975440
0.219 .222 L-974572
Lower Gland (1) C (1-20) L-972200 L-831150 .224 L-974538
.226 L-971129
(1-22) .228 L-972370
(2-23) .231 L-972680
.232 L-978002
.236 L-977887
.239 L-977899
.240 L-971130
.243 L-977315
.248 L-974573

.254 L-972868
.256 L-974507
Flotube 1/4
.258
.260
L-972869
L-972871
D L-972200 L-831150 .261 L-973449
0.250
.262 L-973571
.264 L-973572
.267 -

.287 L-978175
9/32 .295 L-971312
E L-978180 L-831006
0.281 .298 L-971436
.306 L-979643

.312 L-976938
38 .315 L-976538
.316 L-976539
4 .321 L-976258
5/16 .326 L-976605
F 0.312 L-972210 L-831130 .329 L-973937
(1-32) .332 L-976606
.335 L-973234
.337 L-976607
.341 L-980217

Injection Check
.366
Valve 3/8
L-972220 L-831005 .373
-
-
G 0.375 .376 L-970429
.384 L-978176

.399 L-970946
.404 -
.411 -
7/16 .416 -
.423 L-970571
H 0.438 L-972230 L-830056
.425 L-970572
(7-42) .427 L-970573
.433 L-970106
.436 L-971639

15/32 .467 L-972906

Additional J 0.469 L-976295 L-831270 .472 L-979388
(7-46) .477 L-979088
Flotube
and Injection
Coupling
Assembly
L-971218

Ball Check Valve

Note: Parts included in line size kit (1). Seal Kit (O-Ring and BURs) does not include line size kit.

Copyright Varco International Inc, 2002 www.elmar.co.uk

 PRESSURE CONTROL Enviro Combination
EQUIPMENT Stuffing Box and Line Wiper
The Elmar Enviro Combination Stuffing Box and Line Wiper is designed for use with wireline
grease injection control heads, for wiping excess grease from the moving wire and for packing off
on a stationary wire. This new design improves the wiping action and reduces grease spillage.
Due to the unique reverse design, the line wiping efficiency is increased resulting in cleaner wire,
less grease escaping from top of tool and a cleaner worksite/derrick.

The Enviro Stuffing Box and Line Wiper can be dressed for use with braided wire from 0.188 to
0.520 diameter and can be supplied for use with concentric (2-10TPI) or solid (2-6-60)
type flotubes.

10,000 psi working pressure, H2S service

Fully certified API 6A, NACE
Wireline (1) grease return line
Guide
Line wiper check valve not required
Upper Low pressure Pop-off relief valve not required
Bush (3) Low pressure grease return line not required
Integral grease return manifold

Upper PART NUMBERS

Part Working
Gland (3) Number Pressure Service Bottom Connection Seal Kit
Pack-Off 39
L-980331 10,000 psi H2S 2-6-60 Solid Flotube Box L-980331K
Rubber (3) 4
Overall L-972039 10,000 psi H2S 2-10TPI Acme Concentric Flotube Box L-972039K
Length Intermediate
Note: 1. Wire size to be specified when ordering 2. Seal Kits comprise O-Rings and BURs only
32.3 Bushing (3) 3. Line Size Kit

Max O.D. 4
Wiper
Packing
Element (3)
Lower
Bushing (3)

Grease
Return
Manifold

Copyright Varco International Inc, 2002 www.elmar.co.uk