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Presentation by
Sudhir Mathur
Head, Geotechnical Engg Division
CRRI, New Delhi
MATERIALS FOR SUB BASE
LOCALLY AVAILABLE MATERIALS
Natural sand
Moorum
Kankar
Crushed stone
75 mm 100 - -
53 mm 80-100 100 -
CBR 30 25 20
(Min.)
Table 2 Grading for coarse-graded granular sub-base material
IS. Per cent by weight passing the
Sieve sieve
Grading Grading II Grading
I III
75 mm 100 - -
53 mm - 100 -
90
Range of Gradation Obtained
80 (Upper & Lower Limits)
70
Per cent Passing
60
Average Gradation
50 Obtained
40
30
20
Specified Gradation (Upper & Lower Limits)
10
0
0.01 0.1 1 10 100
Sieve Size (mm)
Typical Gradation of Sand Sub-base
100
Range of Gradation Average Gradation
90 Obtained
Obtained
80 (Upper & Lower Limits)
70
Per cent Passing
60
50
40
30
Specified Gradation (Upper & Lower Limits)
20
10
0
0.1 1 10 100
Sieve Size (mm)
Mechanical stabilisation
Correctly proportioned material
(aggregate and soil) when compacted,
form a mechanically stabilised layer
Process involves
Proportioning
Compaction
Successfully applied for sub-base and
base course, and also used as surface
course for low cost roads
Mechanical stabilisation
D e s ig n o f m e c h a n ica lly s ta b ilis e d m ix e s
C o m b in in g tw o m aterials bas ed on s ieve a n a ly sis
T ota l= 1 3 9 T o ta l = 45
A :B = 4 5 :1 3 9 (1 :3)
Rolling
Edges towards center
Speed of roller 5 Km/h
Silty soil
Granular material
Stabilisation of soil
with fly ash and lime
Compaction of
stabilised soil using
road roller
LIME-STABILISED SUB-BASE
(Contd.)
CONSTRUCTION OPERATIONS
Aggregates
Crushed or broken stone
Crushed slag
Overburnt brick aggregates
Physical Requirements of Coarse Aggregates for
Water Bound Macadam for Sub-base/Base Courses
Test Subbase
Aggregate Impact Test Less than 30
(IS:2386 Part 4 or IS:5640)
Flakiness and Elongation Indices Less than 30
(IS:2386 Part 1)
Soundness Test (IS:2386 Part 1)
Loss with Sodium Sulphate Less than 12%
Loss with Magnesium Sulphate Less than 18%
63 mm to 45 mm (Grade 2) 90 100
63 90-100
53 25-75
45 0-15
22.4 0-5
Type B 0.20 to
11.2 mm 0.22 m3
Hard Aggregates
Construction operations
Preparation of sub base to specified
crossfall
Provision of inverted choke
Spreading of coarse aggregates
Rolling
Application of screenings
Application of binding material
Setting and drying
Water Bound Macadam (Contd.)
Types of Slags
Blast Furnace Slag
- Granulated Blast Furnace Slag (GBFS)
- Air Cooled Slag
Steel Slag
CRRI Work on Utilisation of Slags
Composition %
Plant SiO2 Al2O3 Fe2O3 CaO MgO MnO S LOI
Flexural
Strength kg/cm2 19.5 27 35 39
_____________________________________________
Steel Slag
Obtained as a waste product during
production of steel
Particle size varies from 80 mm to 300
microns
Compared to blast furnace slag, steel slag
contains lower amount of silica, higher
amounts of iron oxide and calcium oxide
Due to presence of free lime, steel slag
should be weathered before using it in
construction
Typical Composition of Steel Slag
SiO2 12-18
Al2O3 2-5
Fe2O3 15-30
CaO 30-50
MgO 2-8
MnO 8-14
P2O5 2
Road Projects Executed Utilising
Iron Slag
Plant roads at Vishakapatnam
Test Tracks in collaboration with AP PWD
using slags from Visakapatnam Steel Plant
Test tracks in collaboration with Orissa
PWD using slags from Rourkella Plant
Test tracks at R&D Centre for Iron & Steel,
Ranchi using Slags from Bokaro Plant
Construction of
test track using
slag at Orissa
Labour based
techniques for
construction of
stabilised layer
Lime stabilisation
of Iron slags
(Orissa)
View of finished
surface of road
constructed using
slags at Orissa
WET MIX MACADAM
Wet mix macadam single grading
specified
Prepared using WMM plant
Laying at site using grader or paver
Better quality material as compared to
WBM
Normally recommended on all NH
projects
Wet Mix Macadam (Contd.)
Grading Requirements
IS sieve,mm % passing
53.0 100
45.0 95-100
26.5 -
22.4 60-80
11.2 40-60
4.75 25-40
2.36 15-30
600 micron 8-22
75 micron 0-8
Wet Mix Macadam (Contd.)
Physical requirements of aggregates for
WBM/WMM
Test Requirements
Los Angeles 40 per cent (max.)
Abrasion value
Aggregate Impact 30 per cent (max.)
value
Combined FI and EI 30 per cent (max.)
Wet Mix Macadam (Contd.)
Construction operations
Preparation of mix
Spreading of mix
Compaction
Setting and drying
WET MIX MACADAM PLANT
Sprading of WMM
Wet Mix Macadam on approach fly over
(Contd.)
Fax : 91 11 26845943
Ph. 011-26842612, 0120- 2537726(R)
Mobile- 09810 284 367
E-mail : sudhirmathur.crri @ nic.in