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Chlorohydrins

GORDON Y. T. LIU, The Dow Chemical Company, Midland, MIUnited States


W. FRANK RICHEY, The Dow Chemical Company, Midland, MIUnited States
JOANNE E. BETSO, The Dow Chemical Company, Midland, MIUnited States
BRIAN HUGHES, The Dow Chemical Company, Midland, MIUnited States
JOANNA KLAPACZ, The Dow Chemical Company, Midland, MIUnited States
JOERG LINDNER, Dow Deutschland Anlagengesellschaft mbH, Werk Stade, Germany

1. Introduction . . . . . . . . . . . . . . . . . . . . 1 7. Storage and Transportation . . . . . . . . . 8


2. Physical Properties . . . . . . . . . . . . . . . 1 8. Uses . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. Chemical Properties . . . . . . . . . . . . . . 1 9. Toxicology and Occupational Health. . . 10
4. Production . . . . . . . . . . . . . . . . . . . . . 4 References . . . . . . . . . . . . . . . . . . . . . 20
5. Environmental Protection . . . . . . . . . . . 8
6. Chemical Analysis. . . . . . . . . . . . . . . . 8

1. Introduction chlorides. This combination is responsible for


the most common reaction of chlorohydrins,
Chlorohydrins are compounds with one or more which is dehydrochlorination to form epoxides:
chlorine and hydroxyl groups in the non-
aromatic portion of their structure. The com-
pounds of greatest industrial importance are the
propylene chlorohydrins and glyceryl chloro-
hydrins (see Table 1). Ethylene chlorohydrin is
no longer an important intermediate for the
production of ethylene oxide, one of the classic The mechanism of dehydrochlorination of
commodity chemicals. ethylene chlorohydrin has been studied by
Nomenclature. Many different names for the comparing the relative rates of reaction in
various chlorohydrins appear in the literature. H2O and D2O [1]. The kinetics of the conver-
Some of these synonyms for the major chloro- sion of propylene chlorohydrin to propylene
hydrins are given in Table 1. oxide were determined with both NaOH and
Ca(OH)2 [2]. The relative rates of solvolysis of
ethylene chlorohydrin, propylene chlorohydrin,
2. Physical Properties and butylene chlorohydrin in water at 97 C are
1.0 : 0.81 : 5.5 [3].
Most dilute solutions of chlorohydrins in water Hydroxyalkyl ethers may be prepared by
have a somewhat sweet, pleasant odor, particu- reacting chlorohydrins with alcohols or phenols
larly 3-chloro-1,2-propanediol (5), 1,3-dichloro- under basic conditions [4]. Ethers of cellulose
2-propanol (7), and 3-chloro-1-propanol (4). The and starch are manufactured by treating these
general physical properties of the more signifi- materials with various chlorohydrins. Cationic
cant chlorohydrins are listed in Table 2. starch is made by treating 3-chloro-2-hydrox-
ypropyl trimethylammonium chloride with a
starch slurry at pH 1112 [5].
3. Chemical Properties Chlorohydrins react with carboxylates in the
presence of base to give hydroxyalkyl esters. On
Chlorohydrins undergo reactions which are the other hand, b-chloro esters are formed by
characteristic of both alcohols and alkyl reaction with carboxylic acids under acid

# 2014 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim


10.1002/14356007.a06_565.pub2
Table 1. Chlorohydrin nomenclature 2
Chlorohydrin CAS registry Formula Mr Synonyms
number

Ethylene C2H5ClO 80.52


2-Chloro-1-ethanol (1) [107-07-3] ClCH2CH2OH ethylene chlorohydrin, 2-chloroethyl alcohol, 1-chloro-2-hydroxyethane, 2-chloro-1-hydroxyethane, b-chloroethyl alcohol,
b-chloroethanol, ethylene glycol chlorohydrin, glycol chlorohydrin, glycol monochlorohydrin, glycolmonochlorohydrin,
2-monochloroethanol
Propene C3H7ClO 94.54
2-Chloro-1-propanol (2) [78-89-7] CH3CHClCH2OH 2-propylene chlorohydrin, 2-chloropropyl alcohol, b-chloropropyl alcohol, propylene b-chlorohydrin, 2-chloro-1-
hydroxypropane
Chlorohydrins

1-Chloro-2-propanol (3) [127-00-4] CH3CHOHCH2Cl b-chloroisopropyl alcohol, sec-propylene chlorohydrin, 1-chloroisopropyl alcohol, propylene a-chlorohydrin, 1-propylene
chlorohydrin, 1-chloro-2-hydroxypropane
3-Chloro-1-propanol (4) [627-30-5] Cl(CH2)3OH 1-chloro-3-hydroxypropane, trimethylene chlorohydrin
Glycerol C3H7ClO2 110.54
3-Chloro-1,2-propanediol (5) [96-24-2] CH2OHCHOHCH2Cl 3-monochloro-1,2-propanediol, 3-MCPD, a-chlorohydrin, 1-chloropropane-2,3-diol, glycerol a-chlorohydrin, 3-chloro-1,2-
dihydroxypropane, 3-chloro-1,2-propanediol, 3-chloropropylene glycol, glycerol a-monochlorohydrin,
a-monochlorohydrin, 1-chlorohydrin, chlorodeoxyglycerol, 1-chloro-2,3-dihydroxypropane, 3-chloropropane-1,2-diol, 2,3-
dihydroxypropyl chloride, glycerin a-monochlorohydrin, a-glycerol chlorohydrin, monochlorhydrin, monochlorohydrin
2-Chloro-1,3-propanediol (6) [497-04-1] HOCH2CHClCH2OH 2-monochloro-1,3-propanediol, 2-MCPD, 2-chlorotrimethylene glycol, glyceryl b-monochlorohydrin, b-chlorohydrin, 2-
chlorohydrin, chloro-1,3-propanediol, chloropropanediol-1,3
Glycerol dichlorohydrins C3H6Cl2O 128.99
1,3-Dichloro-2-propanol (7) [96-23-1] CH2ClCHOHCH2Cl 1,3-DCP, 1,3-dichlorohydrin, a,g-dichlorohydrin, b,b-dichloroisopropyl alcohol, glycerin a,a0 -dichlorohydrin,
a-dichlorohydrin, 1,3-dichloro-2-hydroxypropane
2,3-Dichloro-1-propanol (8) [616-23-9] CH2ClCHClCH2OH 2,3-DCP, 1,2-dichlorohydrin, a,b-dichlorohydrin, b,g-dichloropropyl alcohol, allyl alcohol dichloride, asymmetric glycerin
dichlorohydrin, b-dichlorohydrin, 2,3-dichloro-1-hydroxypropane
Butene C4H9ClO 108.57
2-Chloro-1-butanol (9) [26106-95-6] CH3CH2CHClCH2OH 2-chloro-n-butyl alcohol, 2-chloro-1-hydroxybutane
3-Chloro-1-butanol (10) [2203-35-2] CH3CHClCH2CH2OH 3-chloro-n-butyl alcohol, 3-chloro-1-hydroxybutane
4-Chloro-1-butanol (11) [928-51-8] CH2ClCH2CH2CH2OH 4-chloro-n-butyl alcohol, 4-chloro-1-hydroxybutane, 4-chloro-1-butane-ol, 4-chlorobutanol, tetramethylene chlorohydrin
1-Chloro-2-butanol (12) [1873-25-2] CH3CH2CHOHCH2Cl 1-chloro-sec-butyl alcohol, 1-chloro-2-hydroxybutane
3-Chloro-2-butanol (13) [563-84-8] CH3CHClCHOHCH3 3-chloro-sec-butyl alcohol, 3-chloro-2-hydroxybutane
4-Chloro-2-butanol (14) [2203-34-1] CH2ClCH2CHOHCH3 4-chloro-sec-butyl alcohol, 4-chloro-2-hydroxybutane
Isobutene C4H9ClO 108.57
2-Chloro-2-methyl-1- [558-38-3] (CH3)2CClCH2OH b-isobutylene chlorohydrin
propanol (15)
1-Chloro-2-methyl-2- [558-42-9] (CH3)2COHCH2Cl
propanol (16)
Isobutene dichlorohydrins C4H8Cl2O 143.01
1-Chloro-2-chloro-methyl-2- [597-32-0] CH3C(OH)(CH2Cl)2
propanol (17)
1,2-Dichloro-2-methyl-3- [42151-64-4] HOCH2CCl(CH3)
propanol (18) CH2Cl
Other
2-Chloro-1-phenyl-1-ethanol [1004-99-5] C8H9ClOC6H5CH(OH) 151.61 styrene chlorohydrin
(19) CH2Cl
Table 2. Physical properties of chlorohydrins

Chlorohydrin mp,  C bp,  C Flash d 20


4 , g/mL h, mPa  s Azeotrope Solubility
(at 25 C)

(p, kPa) point,  C Component bp,  C wt% Water Ethanol Acetone Benzene
Ethylene
2-Chloro-1-ethanol (1) 69 129 57 1.2133 3.43 water 97.8 42 miscible miscible miscible miscible
(63 to 40 C)
Propylene
2-Chloro-1-propanol (2) 133 1.1032 water 96.0 48 very soluble soluble soluble
1-Chloro-2-propanol (3) 127 52 1.1154 4.67 water 95.4 54 miscible miscible miscible miscible
3-Chloro-1-propanol (4) 16 1.1318 very soluble soluble soluble soluble
Glycerol
3-Chloro-1,2- 213 138 1.3204 159 soluble miscible miscible miscible
propanediol (5)
2-Chloro-1,3- 146 1.3219 300 high soluble soluble
propanediol (6) (2.4)
Glycerol dichlorohydrins
1,3-Dichloro-2-propanol (7) 4 174 58 1.3645 water 99 23 15.6 very soluble soluble
2,3-Dichloro- 182 91 1.3607 dichloro- 170.8 30 12.7 miscible miscible miscible
1-propanol (8) benzene
Butene
2-Chloro-1-butanol (9) 75 1.0622 high
(3.3)
3-Chloro-1-butanol (10) 138 1.0671
4-Chloro-1-butanol (11) 84 1.0883 high
(2.7)
1-Chloro-2-butanol (12) 141 1.0683 soluble
3-Chloro-2-butanol (13) 139 1.0669 water 94.5 59 high
4-Chloro-2-butanol (14) 70 high
(1.7)
Isobutene
2-Chloro-2-methyl-1-propanol (15) 132.5 1.0472 decomp.
1-Chloro-2-methyl-2-propanol (16) 128 93.5 66.0
Isobutene dichlorohydrins
1-Chloro-2-chloromethyl-2-propanol (17) 174
1,2-Dichloro-2-methyl-3-propanol (18) 180
Other
Chlorohydrins

Styrene chlorohydrin (19) 110 soluble soluble soluble soluble


(0.8)

In g/100 g.
3
4 Chlorohydrins

conditions [6] or from acid chlorides [7]. Cyclic dichloroethane is produced until the chlorohy-
carbonates may be produced by the reaction of drin concentration reaches 68%.
a chlorohydrin with carbon dioxide in the pres- In reaction (1), the concentration of hypo-
ence of an amine [8]. chlorous acid declines steadily as the HCl
A comparison of the rate of reaction of concentration increases. Significant quantities
ethylene chlorohydrin with various amines of dichloroethane are observed when the HCl
gives the following order: n-amylamine > concentration exceeds 3%. Because the solu-
cyclohexylamine > aniline [9]. The reaction bility of dichloroethane in water is low (0.869
of ethylene chlorohydrin with ammonia gives g/100 mL at 20 C), it quickly forms a separate
monoethanolamine [10]. Quaternary ammo- phase into which both chlorine and ethylene are
nium compounds result from chlorohydrins preferentially dissolved to produce even more
and tertiary amines [11, 12]. dichloroethane.
Other chlorohydrin reactions include forma- In a laboratory process study of the
tion of nitriles from cyanides [13], acetals from hypochlorination of ethylene, the effects of
aldehydes [14], oxazolidinones from cyanates various reaction parameters were determined
[15], and the oxidation of ethylene chlorohy- with both single-column and recycle-reactor
drin to monochloroacetic acid [16]. arrangements [21]. Reaction temperatures of
3550 C and ca. 50% excess of ethylene are
preferred because these conditions allow much
4. Production of the dichloroethane to be stripped from the
reaction medium as it is formed.
In 1863, CARIUS [17] reported that chlorohy- For a continuous run with recycle at a
drins could be synthesized by reacting olefins chlorohydrin concentration of 6.4%, a reactor
with hypochlorous acid. As early as 1904, temperature of 35 C, an ethylene : chlorine
BASF began production of ethylene chlorohy- ratio of 1.42, and a chlorine feed rate of 71
drin by introducing ethylene and CO2 into an g/h, the average yield of ethylene chlorohydrin
aqueous solution of bleaching powder [18]. was 88.0% with a dichloroethane yield of
10.1%. Lowering the chlorine feed rate to
42 g/h raised the chlorohydrin yield slightly
Ethylene Chlorohydrin. The reaction of chlo- to 88.9% and lowered the dichloroethane yield
rine and water (1) produces very little hypo- to 9.1%.
chlorous acid because of an unfavorable For many years, ethylene chlorohydrin was
equilibrium (K 4.2  104) [19]. manufactured on a large industrial scale as a
precursor to ethylene oxide. This process has
Cl2 H2 O HOCl HCl 1
been completely supplanted by the direct oxi-
dation of ethylene to ethylene oxide using silver
GOMBERG [20] reasoned that if the reaction
catalysts (! Ethylene Oxide). However, since
between ethylene and hypochlorous acid
other commercially important epoxides, such
(Eq. 2) is significantly more rapid than the
as propylene oxide and epichlorohydrin, can
reaction of ethylene and chlorine to form
still not be made in the same way by direct
dichloroethane (Eq. 3), then as the ethylene
oxidation of the parent olefin, chlorohydrin
is added to the aqueous system, chlorohydrin
intermediates are still important in manufactur-
1 should be produced preferentially.
ing these products. Although it is scarcely
practiced today, a review of the ethylene chlo-
rohydrin technology is valuable because of the
close similarity of all of the chlorohydrin
processes.
In a typical industrial plant, chlorine, ethyl-
ene, and water were concurrently passed
upward through packed towers [22, 23]. These
He showed that with good stirring to mini- reactors were designed to minimize the contact
mize reaction (3) in the gas phase, little between ethylene and gaseous chlorine and to
Chlorohydrins 5

provide adequate contact between the hydro- formation of bis(2-chloro-1-methylethyl) ether


carbon feed and the liquid phase [24]. The feed [108-60-1]:
lines were positioned a sufficient distance apart
so that the chlorine could be completely dis-
solved in the water before the ethylene was
introduced into the system. In some plants,
there was a separate mixing column for chlorine
and water followed by an ethylene reaction
tower.
The reaction product was removed at the
top of the tower as a 4.55.0% solution of
ethylene chlorohydrin, the yield of which may
be as high as 8589% of the ethylene con- Propylene chlorohydrin reacts with a strong
verted. In addition to dichloroethane, small base, such as calcium hydroxide, to give pro-
amounts of bis(2-chloroethyl) ether were pylene oxide [75-56-9] by dehydrochlorination
formed as byproducts. (! Propylene Oxide):

Propylene Chlorohydrin. The hypochlorina-


tion of propene [25] gives two isomers:

A typical flowchart for the production of


propylene oxide via the chlorohydrin is shown
in Figure 1 [26].
In the propylene chlorohydrin process, the
The major side reactions are chlorine addi- separation of the feed points for chlorine and
tion to give 1,2-dichloropropane [78-87-5], and propene is even more critical than in the case

Figure 1. Typical arrangement for propylene oxide via the chlorohydrin route
a) Chlorohydrin absorber reactor; b) Chlorohydrin saponification and flashing; c) Propylene oxide purification train
Reproduced with permission from [26].
6 Chlorohydrins

Figure 2. Hypochlorite route to propylene oxide


Reproduced with permission from [36].

with ethylene. The benefits of a recirculating- occurs in an environment essentially free of


type, double-chamber reaction system have chloride ions to reduce formation of the dichlor-
been described [27]. Chlorine was dissolved ide. A 95.8 mol% selectivity to propylene
in a recycle stream of dilute aqueous propylene chlorohydrin is claimed [35]. A diagram of
chlorohydrin together with makeup water. this process is shown in Figure 2 [36].
From this vessel, the effluent passed to a second Current propylene chlorohydrin process
chamber into which the propene was fed. This technology and alternative, newer process
arrangement gave a propylene chlorohydrin routes to propylene oxide that do not require
yield of 87.5% with 11.0% dichloropropane a chlorohydrin as an intermediate are described
and 1.5% dichloroisopropyl ether. In contrast, in more detail in (! Propylene Oxide).
a single-reactor system produced a 69.2% chlo-
rohydrin yield with 21.6% dichloropropane and
Glycerol Monochlorohydrins. Hypochlorina-
9.2% dichloroisopropyl ether.
tion of allyl alcohol gives glycerol
Modern plants show propylene chlorohydrin
monochlorohydrins:
yields of 8790% with 69% dichloropropane.
There are numerous patents that claim technol-
ogy to boost chlorohydrin yields to 9095%
[2834].
A novel approach to hypochlorination
involves the use of tertiary alkyl hypochlorites
[35] and is based on the following chemistry:

The reaction of allyl alcohol with chlorine


and water at 5060 C is reported to give an 88%
yield of monochlorohydrins and 9% dichloro-
hydrins [37].

The preferred alcohol in reaction (4) is tert- Glycerol Dichlorohydrins. The hypochlorina-
butanol. The resulting tert-butyl hypochlorite tion of allyl chloride generates a mixture of
has very slight water solubility and may be the glycerol dichlorohydrins2,3-dichloro-1-
separated by phase. Thus, the reaction of the propanol (8) and 1,3-dichloro-2-propanol (7),
hypochlorite with propene and water (Eq. 5) in about a 70 : 30 ratio.
Chlorohydrins 7

Styrene Chlorohydrin. A laboratory prepara-


tion of styrene chlorohydrin (19) has been
described [48]. Styrene was dispersed in water
with a surfactant. Calcium hypochlorite solu-
tion was added to the vigorously stirred sus-
pension through which carbon dioxide was
These may be subsequently saponified to bubbled. A 76% yield of styrene chlorohydrin
epichlorohydrin [106-89-8]: was obtained.
Long-Chain Chlorohydrins. Unsaturated fatty
acids, such as oleic or elaidic acids, are con-
verted to chlorohydrins as intermediates in
making the epoxides or diols of these materials
[49]. Long-chain olefins may be hypochlori-
nated with good selectivity (8090%) by using
Because of the low water solubility of allyl short reaction times, which result in low olefin
chloride, it is essential to minimize formation conversion (525%) [50].
of an organic phase, which leads to formation of
the undesired byproduct 1,2,3-trichloropropane Process Improvements and New Approaches.
[24, 38]. This is commonly done by maintain- Some process improvements and new
ing the allyl chloride as a fine dispersion by approaches for chlorohydrin production are
vigorous agitation in an aqueous system con- the continuous production of glycerol dichlor-
taining 1050 volumes of water for each vol- ohydrins [51], glycerol dichlorohydrins from
ume of allyl chloride [3941]. Under such allyl chloride [52], electrochemical chlorohy-
conditions, dichlorohydrin selectivities of droxylation of olefins [53], 4-halo alcohols
8893% are reported. from ring cleavage of tetrahydrofuran [54],
Another method of achieving a well-dis- improved continuous production of aqueous
persed allyl chloride is by the use of a surfac- propylene chlorohydrin solutions [55], high-
tant [42, 43]. Anionic or nonionic surfactants in yield continuous preparation of propylene chlo-
amounts of 0.20.5 wt% based on allyl chloride rohydrin [56], ethylene chlorohydrin from etha-
give reported dichlorohydrin yields of 9395% nol [57], and chlorohydrins from immobilized
based on allyl chloride. halogenating enzymes [58, 59], and more
An alternative way of making dichlorohy- recently the direct synthesis of glycerol dichlor-
drins is by chlorination of allyl alcohol [107- ohydrin from glycerol.
18-6], which may be produced by the hydro- With the growing attention for the utilization
genation of acrylaldehyde [107-02-8]. This of renewable resources as chemical feedstocks
route gives reported dichlorohydrin yields of and the increased demand for glycerol dichlor-
9498% with a 2,3-dichloro-1-propanol yield ohydrin as precursor for the production of
of 8897% [44, 45]. epichlorohydrin, several producers have devel-
oped alternative industrial-scale routes to glyc-
Butene Chlorohydrins. Butylene chlorohydrin erol dichlorohydrin starting from bio-sourced
is prepared as a precursor to butene oxide. A glycerol instead of propene [6063].
laboratory study of the hypochlorination of 2- Reaction of anhydrous HCl with glycerol at
butene has been reported [46]. The dehydro- elevated temperature and pressure, in presence
chlorination of 3-chloro-2-butanol (13) with of a carboxylic acid as catalyst yields the two
calcium hydroxide gave an 87% yield of 2,3- glycerol dichlorohydrin isomers: 1,2-glycerol
butene oxide with 11% glycol and 2% methyl dichlorohydrin (20) and 1,3-glycerol dichloro-
ethyl ketone [47]. hydrin (21):
8 Chlorohydrins

Further conversion of these intermediates, 120 C on titanium and steel has been reported
corresponding to the conventional epoxidation [95]. Generally, regulations for shipment of
route, leads to epichlorohydrin. In comparison dangerous goods must be followed.
to the conventional routes, the glycerol-based
route gives a more favorable isomer ratio and
decreased amount of chlorinated byproducts. 8. Uses
Favorable costs and sufficient availability of
glycerol feedstock are other important aspects Chlorohydrins find their greatest utility as
to make this process economically attractive intermediates in the manufacture of epoxides,
and competitive. Sufficient availability of glyc- especially propylene oxide and epichlorohy-
erol as feedstock depends largely on the con- drin. For reviews of these processes, see
tinuous growth of oleochemicals and of certain [26, 9698] (! Epoxides, ! Ethylene Oxide,
technologies for biodiesel production, with ! Propylene Oxide).
glycerol as a significant byproduct of that nat- Adducts of ethylene chlorohydrin with tung-
ural-oils-based refinery process [64]. sten or molybdenum halides plus an organo-
In February 2012 Vinythai (an affiliate of aluminum compound have been patented as
Solvay) commissioned a 100 000 t/a epichlor- catalysts for olefin metathesis and cycloalkene
ohydrin plant at Map Tha Phut in Thailand [65], ring-opening polymerization [99102].
based on Solvays proprietary Epicerol process Chlorohydrins are used as synthons for the
technology, starting from glycerol as feedstock. following:
A second plant of equal size is scheduled to
start up in 2014 at Taixing, P. R. China [66].  Intermediate for plasticizers [103]
 Wet-strengthening agent for paper [104,
105]
5. Environmental Protection  Etherizing agent of phenolic resin to pro-
duce a high-temperature heavy-metal che-
Available data for chlorohydrin compounds are lating compound [106]
summarized in Table 3. Chlorohydrins are read-  Preservation of biological fluids and solu-
ily biodegradable and practically nontoxic to tions [107]
aquatic organisms according to GHS categori-  Treatment of sulfonyl halides and
zation system for chemicals.
dimethylamine aromatic compounds for
fluorescent whitening agents and photo-
sensitizers [108]
6. Chemical Analysis
 Raw material for lubricating oil intermedi-
In addition to the conventional wet quantita- ates and additives [109, 110]
tive method, modern spectroscopic analyses  Reaction with 1,3-bis(dimethylamino)-2-
are used, including Raman spectroscopy [90] propanol to form a flocculant [111]
and gas chromatographic analysis [91].  Production of low molecular mass epoxy
Potentiometric determination of propylene resins [112]
chlorohydrins [92] and enzymatic determina-  Raw material for flame retardants for
tion of ethylene chlorohydrin [93] were also polymers [113]
reported.  Soil-resistant yarn-treating agent [114,
115]
 Hardener for polyurethane elastomers
7. Storage and Transportation
[116]
Chlorohydrins generally can be stored in acid-  Intermediate for etching compositions for
resistant tanks with a small or low-pressure etching surfaces or semiconductor devices
rating. Titanium metal is resistant to corrosion [117]
by most chlorohydrins [94]. Potentiometric  Intermediate for silicone elastomer com-
study of the corrosion of chlorohydrins up to positions [118]
Table 3. Environmental data and relevant physicochemical properties available for selected chlorohydrins

Compound Biodegradation Ecotoxicity Physicochemical Properties

Ethylene chlorohydrin [107-07-3] (1) BOD/ThOD 73% [67] fathead minnow LC50 > 100 mg/L [67] estimated Koc 1.3 [73]
day 20 biodeg 57% [70] fathead minnow LC50 (96-h) 67112 mg/L [72] log Pow 0.03 [74]
day 28 93% 10-d window: passed water flea Daphnia magna: LC50 (48-h) 100 mg/L [71] Henrys law constant (calculated) 7.70105 kPa m3 mol1
OECD 301F [71] at 25 C [75]
day 28 > 95% 10-d window: passed
OECD 301B Test [70]
3-Chloro-1,2-propanediol ThOD 1.01 [76] water flea Daphnia magna EC50 (48-h) >100 mg/L; estimated Henrys law constant 6.18106 kPa m3 mol1
[96-24-2] (5) NOEC (48-h) 100 mg/L [68] at 25 C [77]
day 28 77% 10-d window: passed OECD Pseudokirchnerella subcapitata (green alga) estimated log Pow 0.53 [78]
301B [68] EC50 > 100 mg/L [68]
1,3-Dichloro-2-propanol [96-23-1] (7) water flea Daphnia magna EC50 (24-h) 983 mg/L [79] measured Koc 10 [67]
alga Scenedesmus sp. EC50 (48-h) 300 mg/L [80] estimated log Pow 0.20 [81]
water flea Daphnia magna 21-d NOEC 16 mg/L; Henrys law constant 6.08105 kPa m3 mol1 [82]
LOEC 31 mg/L; MATC 22 mg/L [79]
2,3-Dichloro-1-propanol [616-23-9] (8) estimated log Pow 0.78
estimated Koc 4 [83]
Henrys law constant 4.05107 kPa m3 mol1 [83]
1-Chloro-2-propanol [127-00-4] (3) ThBOD 1.35 [84] fathead minnow LC50 (96-h) 245 mg/L [85] Koc 2 [86]
Henrys law constant 1.72104 kPa m3 mol1 [86]
3-Chloro-1-propanol [627-30-5] (4) fathead minnow LC50 (96-h) 801 mg/L estimated Henrys law constant 1.69104 kPa m3 mol1 [87]
log Pow 0.5 [87]
2-Chloro-1-butanol [26106-95-6] (9) estimated Henrys law constant 2.42105 kPa m3 mol1 [88]
estimated log Pow 1.02 [88]
estimated Koc 4 [88]
4-Chloro-1-butanol [928-51-8] (11) log Pow 0.85 [69]
estimated Henrys law constant 2.25104 kPa m3 mol1 [69]
3-Chloro-2-butanol [563-84-8] (13) estimated log Pow 0.950 [89]

BOD: biochemical oxygen demand; EC50: medium effective concentration to 50% of the test organisms in a specified time; ErC50: EC50 in terms of reduction of growth rate after exposure in a specified time; Koc:
soil organic carbon/water partition coefficient; LC50: lethal concentration to 50% of the test organisms in a specified time; LOEC: lowest observed effect concentration; MATC: maximum acceptable toxicant
concentration; NOEC: no observed effect level; OECD: Organization for Economic Co-operation and Development; Pow: octanol/water partition coefficient; ThBOD: theoretical biological oxygen demand;
ThOD: theoretical oxygen demand.
Chlorohydrins
9
10 Chlorohydrins

 Preparation of polyglycerols [119] especially 3-MCPD and 1,3-DCP, was triggered


 Microgel-containing vulcanizable compo- by their detection in some thermally processed
sitions [120] foods [138140]. Both 3-MCPD and 1,3-DCP,
 Raw material for starch networks as as well as their isomers 2-MCPD and 2,3-DCP,
adsorbents or superadsorbants [121] respectively, are formed as byproducts during
 Intermediate for optical brighteners processing of acid-hydrolyzed vegetable pro-
tein, most notably in soy sauce, with 3-MCPD
[122]
being detected at highest levels compared to
other chloropropanols [138143].
Pharmaceutical and agricultural chemical
applications have been explored. Chlorohy- Ethylene Chlorohydrin. Ethylene chlorohy-
drins are used as base chemicals for various drin can be extensively absorbed through the
drugs and chemicals, such as the following: dermal, oral, and inhalation routes. Safe han-
dling requires skin, eye, and respiratory protec-
 Cabrioles derivative for treatment of anx- tion due to the high dermal toxicity as well as
iety [123] the moderate oral and inhalation toxicity. The
 Pharmaceutically acceptable salts [124] main routes of exposure are through the skin
 Quaternary ammonium polymeric antimi- and lungs.
crobial agents [125] The odor threshold in air is 0.4 ppm [144].
 Substituted nitrodiphenyl ethers [126] For those workers aware of the sweet ether-like
smell of ethylene chlorohydrin the odor may
 Phenoxyalkanol antirhinovirus agents
be sufficient to signal the danger of acute
[127] exposures.
 Quaternary salts of promethazine bron-
choconstriction releasing agent [128] Exposure. Under REACH, ethylene chlorohy-
 Substituted oxobenzothiazolines plant drin has been registered as a chemical interme-
growth regulators [129] diate used in closed processes with no
 Phenyl urea derivative herbicides [130] likelihood of exposure or in closed continuous
processes with occasional controlled exposure
 Pesticidal compositions [131] [145]. Ethylene chlorohydrin is used in the
 Fungicidal compositions [132] manufacture of pesticides, plasticizers, plant-
 Modified soy proteins [133] protection agents, and dye intermediates [146].
 Formulation of peptide proteasome inhib- For human exposures a volume of ca. 5 mL
itors [134] could be lethal to the average adult male (70 kg)
 Nebivolol useful in treating essential if it contacts the skin and is not washed off
hypertension [135] immediately. One fatality due to a 2-h inhala-
tion exposure to ethylene chlorohydrin vapor at
 Modified soy proteins for skin-tightening
ca. 1 mg/L (ca. 306 ppm) has been reported
compositions [136] [147]. Two fatal and several nonfatal cases of
 Amino epoxides as intermediates for HIV intoxication by ethylene chlorohydrin were
Protease Inhibitors [137] investigated [148]. The average concentration
in the nonfatal cases was 18 ppm. Nonfatal
cases showed signs of circulatory shock, lack
9. Toxicology and Occupational of coordination, repeated vomiting, epigastric
Health pain, headache, heavy urine output, cough, and
skin reddening. In another case report [149],
Of the various chlorohydrins, ethylene chloro- autopsy findings showed damage to the lungs,
hydrin and a-chlorohydrin (3-monochloro-1,2- liver, kidneys, brain, and other organs.
propanediol, 3-MCPD) have been the most
extensively studied, the former because it is a Oral Toxicity. Ethylene chlorohydrin is mod-
residue produced when poly(vinyl chloride) erately toxic, with LD50 values in the range of
plastics are sterilized with ethylene oxide. 6095 mg/kg for the rat [150, 145, 151]. Signs
Recently, renewed interest in chloropropanols, of intoxication include hemorrhages in the
Chlorohydrins 11

stomach and lung, lung edema, and dis- orally gavaged with up to 150 mg kg1 d1
coloration of the kidney and liver. from gestation day (GD) 6 through 16, a dose
of 150 mg kg1 d1 was maternally toxic.
Skin Contact. Ethylene chlorohydrin can be However, no embryotoxic or teratogenic
absorbed, in potentially harmful amounts, effects were observed. When mice were intro-
through the skin. The acute dermal LD50 in duced to ethylene chlorohydrin through drink-
rats is 68 mg/kg. Irritation studies indicate that ing water on GD 6 through GD 16, at doses
ethylene chlorohydrin produces none to slight up to 227 mg kg1 d1, there was no evidence
irritation when applied to rabbits. Ethylene of maternal or developmental toxicity [156].
chlorohydrin was not a skin sensitizer when
tested in the guinea pig [152] and the local Mutagenicity. In the Ames bacterial mutage-
lymph node assay [153]. nicity test, ethylene chlorohydrin is sometimes
positive and negative, with some of the pos-
Eye Contact. In rats, exposure to saturated
itives only occurring after metabolic activation
vapor concentrations (ca. 20 mg/L) of ethylene
chlorohydrin can damage the eye within 30 by rat liver tissue homogenates [157159].
Activity in certain Salmonella typhinurium
min.
strains TA1530, TA1535 and TA100 indicate
Undiluted liquid ethylene chlorohydrin
caused serious damage to the eyes of rabbits that ethylene chlorohydrin is a base-pair sub-
stitution mutagen [160, 161]. Ethylene chloro-
and eye irritation at a concentration of 20%. No
hydrin is also weakly and sporadically
irritant effects were observed at a 10% concen-
mutagenic when tested in animal cell systems.
tration [144]. Permanent impairment of vision,
It is reported to have induced chromosome
even blindness, may result from such contact.
aberrations in rat bone marrow cells [162],
Affected eyes should be immediately flushed
but it did not produce a significant increase
with flowing water for at least 15 min.
in the number of translocation heterozygotes
Repeat-Dose-Toxicity. In 90 day repeat dose (heritable translocation) when administered to
studies with dogs and monkeys fed ethylene male mice at 3060 mg kg1 d1 for five weeks
chlorohydrin in the diet revealed no adverse [163]. It was also negative in tests with fruit
effects when fed 13.3 and 16.9 mg kg1 d1 flies [164].
in male and female dogs, respectively, and The toxicity of ethylene chlorohydrin (and
62.5 mg kg1 d1 in monkeys, which were presumably other activity, such as mutagenic-
the maximum doses in each experiment. A ity) is believed to be due to its conversion to
subchronic study in rats, at doses up to 67.5 chloroacetaldehyde in vivo. Chloroacetalde-
mg kg1 d1, indicated excess mortality and hyde and chloroacetic acid, which are meta-
decreased food consumption at the highest bolic intermediates, are to a great degree
dose. Target tissues included heart liver, thyroid conjugated and inactivated by reaction with
and lung. A NOEAL was set at 45 mg kg1 d1 glutathione. Thus, when ethylene chlorohydrin
in the rat [154]. levels are highly elevated, glutathione is
depleted and chloroacetaldehyde cannot be
Inhalation. An inhalation LC50 (4 h) was esti- detoxified. When chloroacetaldehyde levels at
mated between 16 ppm (53 mg/m3) and 62 ppm intracellular sites are elevated, other cell com-
(207 mg/m3). At saturated vapor concentra- ponents are alkylated, damage to major organs
tions, estimated between 8 and 20 mg/L, 11 occurs, and toxic symptoms are produced [165,
of 12 rats died within 10 min of exposure [144]. 166].

Reproductive/Developmental Toxicity. No Carcinogenicity. Lifetime dermal exposures to


studies were located on the reproductive laboratory rats up to 100 mg/kg for 103 weeks
effects of ethylene chlorohydrin in laboratory and mice up to 411 mg/kg at end of a 104 week
animals. Teratogenicity studies in rabbits given study yielded no evidence for carcinogenicity.
ethylene chlorohydrin intravenously up to There was no statistically significant incidence
36 mg kg1 d1 show a lack of embryo/feto- of tumors at the site of application [161]. Ethyl-
toxic or teratogenic effects [155]. In mice ene chlorohydrin was also evaluated for
12 Chlorohydrins

carcinogenic effects on the skin in the trans- to share the same characteristics with its
genic TgAc mouse assay. Dermal applications analogues.
of 20 mg five times per week for 20 weeks were In general, the health hazards associated
negative in this test [167]. with the propylene chlorohydrins are associated
Epidemiological evidence for cancer causa- with moderate toxicity through the oral, inha-
tion in humans has not been established. One lation, and dermal routes as well as skin and eye
study reported an excess of pancreatic cancer irritation.
and leukemia using standard mortality ratios
from workers with two or more years of expe- Exposure. 1-Chloro-2-propanol and 2-chloro-
rience in a chlorohydrins production unit. How- 1-propanol are chemical intermediates for
ever, a similar study in other production units propylene oxide used as a starting material
failed to find any such increase [173]. for polyurethane polyols and propylene gly-
col. It is also a contaminant of foodstuffs
Classification and Permissible Exposure Lim- fumigated with ethylene or propylene oxide
its. Ethylene chlorohydrin is classified under [168, 169].
GHS as follows: Flammable liquid 3, H226:
Oral Toxicity. The acute oral LD50 values of
Flammable liquid and vapor Acute Oral Tox. 2,
propylene chlorohydrin are in the range of
H300 swallowed. Acute Dermal Tox. 1 H310:
190270 mg/kg in rats and considered moder-
Fatal in contact with skin Acute Inhalation Tox.
ately toxic [170].
2, H330: Fatal if inhaled. Serious Eye Damage
1, H318, Causes serious eye damage. Skin Contact. The acute dermal LD50 for pro-
The ACGIH reviewed ethylene chlorohydrin pylene chlorohydrin in rabbits is approximately
and set a TLV-TWA occupational exposure 480 mg/kg and considered moderately toxic
level at 1 ppm; the OSHA PEL remains at [170]. Both compounds are slightly irritating
5 ppm [153]. The DFG has set an MAK value to the skin [170].
at 1 ppm (3.3 mg/m3). See Table 4 for a listing
of occupational exposure values for available Eye Contact. Both compounds are severely
chlorohydrins. irritating to the eyes of rabbits [170].

Propylene Chlorohydrins. The most common Repeat-Dose Exposure. In a National Toxicol-


propylene chlorohydrins used are 2-chloro-1- ogy Program (NTP) study, male and female
propanol, 1-chloro-2-propanol, and 3-chloro-1- rats and mice were exposed to technical grade
propanol. Although little information was 1-chloro-2-propanol (7576% 1-chloro-2-prop-
found for 3-chloro-1 propanol, it is assumed anol; 2425% 2-chloro-1-propanol) in drinking

Table 4. Available occupational exposure limit values for chlorohydrins

ACGIH DFG MAK

TLV STEL
3
ppm mg/m ppm mg/m3 ppm mg/m3

2-Chloro-1-ethanol [107-07-3] (1) (skin) C 1 (A4) C 3.3 1 3.3


2-Chloro-1-propanol [78-89-7] (2) (skin) 1 (A4) 3.9
1-Chloro-2-propanol [127-00-4] (3) (skin) 1 (A4) 3.9
1,3-Dichloro-2-propanol [96-23-1] (7) (skin) (2) (2)
3-chloro-1,2-propanediol [96-24-2] (5) (skin) 0.005 (3, D) 0.023 (3, D)

ACGIH: A4: not classifiable as a human carcinogen. Skin: This notation indicates that air sampling alone is insufficient to quantify exposure
accurately and that measures to prevent significant cutaneous absorption may be required. C: Ceiling.

DFG MAK: Carcinogenicity category 2: Considered to be carcinogen; Carcinogenicity category 3: Substances that cause concern that they
could be carcinogenic for man but cannot be assessed conclusively because of lack of data. Pregnancy risk group D: Either there are no data for
an assessment of damage to the embryo or fetus or the currently available data are not sufficient for classification in one of the groups AC. Skin:
This designation is intended to suggest appropriate measures for the prevention of cutaneous absorption so that the threshold limit is not
invalidated.
Chlorohydrins 13

water for 14 days and 14 weeks. In the 14 day increased relative liver weight occurred at
study, rats were exposed up to 10 000 ppm. Two 50 mg kg1 d1 in dogs.
female rats died in the 10 000 ppm group.
Decreases in body weight and body weight Inhalation. One out of six rats died when
gains were observed in the 3300 and 10 000 exposed to 500 ppm of propylene chlorohydrin
ppm group. In the highest-dose group, there for 4 h. The reported LC50 for 1-chloro-2-
was a decreased thymus weight and histopatho- propanol was 1000 ppm for 4 h [170]. In a
logical changes in the pancreas, bone marrow, pharmacokinetic study with 1-chloro-2 propa-
and spleen. Similarly, mice were exposed up to nol, no acute toxic effects were observed in
10 000 ppm. One male mouse died in the 10 000 male F344/N rats 72 h after exposure to 8 and
ppm group. A decrease in the mean body weight 80 ppm for 6 h [172].
gains occurred in the 10 000 ppm group. Liver For subacute inhalation exposures, rats were
weights were increased in the 1000, 3300, or exposed via inhalation to 30, 100, 250, and
10 000 ppm treatment groups in both males and 1000 ppm of 1-chloro-2-propanol. No effects
females and thymus weights were decreased in were observed in rats given 14 exposures for 6 h
the 10 000 ppm group. Exposure to 1-chloro-2- at 30 ppm. At 100 ppm for 15 exposures of 6 h,
propanol caused hepatocellular vacuolization at the animals showed no overt signs of toxicity.
exposures greater than or equal to 1000 ppm, However, at necropsy the lungs were congested
cytoplasmic alteration and degeneration of the with perivascular edema. Rats exposed for a
pancreas acinar cells at exposures greater than or similar period at 250 ppm exhibited lethargy,
equal to 3300 ppm, as well as atrophy of the irregular weight gain, and congested lungs and
spleen in males and females in the highest-dose perivascular edema. The adverse effects were
group [168]. more pronounced when 2 male and 2 female
Subchronic studies in rats and mice elicited rats were given two 6 h exposures to 1000 ppm.
similar effects. Rats exposed up to 3300 ppm in The rats were lethargic and one died after the
drinking water for 14 weeks had decreased second exposure. Upon necropsy, the lungs
body weight gains at the highest dose. Anemia were edematous and congested and the liver
was most pronounced in the female groups pale. Histopathology revealed interstitial
receiving 1000 and 3000 ppm. Males exposed inflammatory exudates in the lung and liver
to 3300 ppm had decreased cauda epididymis cells that were swollen and vacuolated with
and epididiymis weights with a higher percent- nuclear degeneration [173].
age of abnormal sperm. Kidney and liver
weights of female and male rats treated at or Teratogenicity. A developmental study in rats
above 100 ppm were generally increased. His- was conducted in five pregnant female rats
topathological changes occurred in the liver, administered 8, 20, 50, or 125 mg of propylene
kidney, and pancreas. Female and male mice chlorohydrin on GD 6 through 15. No effects
were similarly exposed up to 3300 ppm. The were observed on maternal growth or growth
most pronounced effects were a minimal ane- and survival of fetuses. The investigators con-
mia and an increased right epididymis weight cluded that propylene chlorohydrin may be a
of males in the 3300 ppm group. Effects weak teratogen due to the occurrence of gross
observed in high dose groups of either male malformations in one of the dose groups [174].
or females mice were increases in kidney, liver,
and thymus weights along with histopatholog- Reproduction. A continuous breeding study
ical changes in the liver, pancreas, and kidney was conducted with technical grade 1-chloro-
[151]. 2-propanol for its effects on reproduction and
A mixture of 2-chloro-1-propanol and fertility in Sprague-Dawley rats. Rats were
1-chloro-2-propanol was also fed to rats and exposed to concentrations of 0, 300, 650, and
dogs for 90 d at doses ranging from 1 to 50 mg 1300 ppm. Results indicated that 1-chloro-2-
kg1 d1 [171]. No significant effects propanol caused no adverse effects on fertility
occurred in rats at any dose or in dogs at in either the F0 or F1 generation. The statisti-
1 or 7 mg kg1 d1. Only reduced food cally significant effects on testis weights and
consumption, reduced body weight, and sperm abnormalities may indicate very slight
14 Chlorohydrins

male reproductive toxicity at high doses. No Fatal if inhaled. Acute Dermal Tox., Cat 3,
effects were observed in females [152]. H311: Toxic in contact with skin. Skin Irritation
Cat. 2, H315: Causes skin irritation. Serious
Mutagenicity. Both pure and technical-grade Eye Damage, Cat. 1, H318: Causes serious eye
1-chloro-2-propanol and 3-chloro-1-propanol damage. The ACGIH 8 h exposure limit (TLV-
were considered mutagenic in the Ames assay TWA) is 1 ppm. See Table 4 for a list of
with strains TA1535 and/or TA100 with and occupational exposure values for available
without metabolic activation [175178]. The chlorohydrins.
technical grade (75/25 mixture of 1-chloro-2-
propanol/2-chloro-1-propanol) was also muta- a-Chlorohydrin or 3-Monochloro-1,2-Pro-
genic in a mouse lymphoma assay and in the rat panediol (3-MCPD). This member of the chlo-
bone marrow cytogenetic test [154]. rohydrin series has also been extensively
The NTP study included a battery of geno- studied for its toxicological effects. Its chronic
toxic tests with technical grade (75:25 mixture) toxicological profile differs greatly from that of
of chloropropanols. The mixture was positive in ethylene chlorohydrin.
the Ames assay in only TA100 and TA1535
strains with metabolic activation and positive in Exposure. Under REACH, 3-MCPD has been
the TA1537 without metabolic activation. In registered as chemical intermediate used under
vitro assays with Chinese hamster ovary cells strictly controlled conditions for the manufac-
indicated that the technical mixture induced ture of other substances [68]. 3-MCPD is used
sister chromatid exchanges and chromosomal as chemosterilant for rodent control. It has been
aberrations with and without metabolic activa- reported that chemosterilants are not widely
tion. No chromosomal aberrations were used in pest control because their effects are
induced in the in vivo mouse micronucleus transient and their use do not lead to elimination
assay [152]. 1-Chloro-2-propanol was also pos- of pest problems [181]. The risks of occupa-
itive in the Syrian Hamster Embryo assay, but tional exposure from use of chemosterilants
did not induce the level of p53 tumor suppressor containing 3-MCPD were considered by the
protein in vitro [179] U.S. EPA [182]. The risk of occupational expo-
sure from this use was considered unlikely, as
Carcinogenicity. The NTP conducted a two- the end-product is contained in tamper-resistant
year carcinogenicity study in rats exposed to sachet systems.
150, 325, or 650 ppm and in mice exposed to 3-MCPD is also a food-borne contaminant
250, 500, or 1000 ppm of technical-grade 1- formed during high-heat processing of various
chloro-2-propanol via drinking water. The NTP foods; however, in recent years the levels have
concluded there was no evidence of carcinoge- significantly decreased [140]. The highest lev-
nicity in either species [152]. els were identified in soy sauce, soy-sauce-
A human epidemiology study was con- based products, oyster sauce, and in foods
ducted to determine whether workers exposed that contain acid-hydrolyzed vegetable protein
to ethylene chlorohydrin and propylene chloro- (HVP). Free 3-MCPD levels in foodstuffs have
hydrin production processes were at increased been regulated in many jurisdictions. 3-MCPD
mortality risk from pancreatic cancer and lym- can also be detected in foods as fatty acid ester
phopoietic and hematopoietic cancers. The [140]. SCF (2001) and JECFA derived a toler-
analysis of death records from a cohort of able daily intake and provisional maximum
1361 male employees from 1940 to 1992 failed tolerable daily intake (PMTDI) of 2 mg/kg
to show any increase cancer risk [180]. bw, respectively [183, 184, 139]. JECFA also
estimated an average 3-MCPD intake from a
Classification and Exposure Limits. Both variety of foods of 0.7 mg kg1 d1 with a range
1-chloro-2-propanol and 2-chloro-1-propanol of 0.06 to 2.3 mg kg1 d1 for the general
are classified by GHS as follows: Flammable population [139].
liquid Cat. 3, H226: Flammable liquid and As 3-MCPD can also be found in drinking
vapor. Acute Oral Cat. Tox. 3, H301: Toxic if water, The UK Drinking Water Inspectorate
swallowed. Acute Inhalation Tox., Cat 2, H330: (1999) has set controls on exposure and on
Chlorohydrins 15

maximum usage rates of flocculant addition to gain and significantly increased relative kidney,
water to achieve a maximum theoretical level in liver, and testis weights as well as altered
drinking water of 0.1 mg/L [185, 186]. hematocrit parameters [184]. Histopathological
examination revealed chronic progressive
Acute Oral Toxicity. 3-MCPD was tested for nephropathy in high dose females and mild
acute oral toxicity in number of rodent species tubule dilatation in the testis of treated males.
and strains. The lowest oral LD50 value for In a six-week study, 3-MCPD was given orally
3-MCDP was reported at 55 mg/kg in rats to six male macaque monkeys at a daily dose of
[187]. Generally, oral LD50 values for 30 mg/kg [184]. Three of six monkeys showed
3-MCDP were established at  150 mg/kg bw hematological abnormalities whereas two mon-
in male rats [188, 184]. Oral LD50 for female rats keys died due to bone marrow depression. In a
was determined to be between 126 and 252 mg/ 13-week study with B6C3F1 mice, 3-MCPD
kg bw [67]. Oral LD50 value of 160 mg/kg was increased relative kidney weights of the mid
reported in male mice, whereas for cavies, LD50 and high dose animals without corresponding
value falls between 600 and 1000 mg/kg [67]. histopathological changes and reduced body
Skin Contact. According to recent in vitro skin weight gains in the high dose animals [190].
irritation tests with reconstructed human epi- Decreased sperm motility and degeneration of
dermis, 3-MCPD was classified as skin irritant the germinal epithelium was seen in male mice.
[68]. When applied to rabbit ear, the pure In females, a delayed total estrus cycle was
material did not produce irritation after one observed without any histopathological
application and slight hyperemia after repeated changes. In a 90-d study with Fischer 344
applications [67]. Application of 0.5 mL of rats, slight anemia was seen in mid and high
pure material to rabbit skin for 24 h under dose groups and changes in clinical chemistry
occlusion resulted in no irritation on intact parameters [184]. Increased relative kidney and
abdomen skin and slight erythema and edema liver weights were found. The epididymides of
at the abraded site [67]. Repeated applications treated rats had an increased number of exfo-
resulted in slight erythema on intact skin and liated spermatozoids.
continued slight erythema at an abraded site; no
Reproductive/Developmental Toxicity.
signs of systemic toxicity were observed [67].
3-MCPD exhibits testicular toxicity in number
Dermal LD50 in rabbit was determined to be
of mammalian species although it was reported
1190 mg/kg [67]. Application of the material to
to have no effect on fertility in mice, quail, or
cavy skin did not cause death in test animals at
rabbits [184]. The effect of 3-MCPD on male
3000 mg/kg [67]. 3-MCPD was not sensitizing
reproduction has been extensively studied with
in guinea pig maximization test (GPMT) [68].
only the S enantiomer reported to show anti-
Eye Contact. Based on the recent in vitro HET- fertility activity [191]. 3-MCPD and epichlor-
CAM Test, 3-MCPD was classified as severely ohydrin produce similar antifertility effects on
irritating [68]. In an in vivo test, 3-MCPD the male reproductive system of the rat, i.e.,
induced moderate to severe conjunctival epididymal sperm granulomas, spermato-
inflammation, moderate corneal injury and coeles, and an increase in the number of mor-
moderate iritis in rabbit eye that had resolved phologically abnormal spermatozoa [192, 188,
by day 7 post-installation [67]. 193]. Decreased activity of glycolytic enzymes
in the epididymal and testicular tissue of rats
Repeated-Dose Toxicity. Several studies of was reduced following administration of 3-
varying duration were conducted with MCPD [194]; the inhibition in rats was revers-
3-MCPD in laboratory animals. The target ible at low doses [191, 195]. Exposure to 3-
organs for 3-MCPD toxicity were identified MCPD in vitro and in vivo inhibited glycolysis
as kidney and reproductive organs. Oxalic of spermatozoa and resulted in reduced sperm
acid, a metabolite of 3-MCPD, was shown to motility in vitro [195197]. Rats that received
play a role in the development of kidney dam- 3-MCPD had significantly decreased levels of
age [189]. In a four-week study, treated RNA and protein in the testis and epididymis,
Sprague-Dawley rats had lower body weight and increased concentrations of proteinase and
16 Chlorohydrins

ribonuclease [198]. The spermatotoxic effect is [206]. Negative results for increased micro-
mediated by reduced proton-adenosine triphos- nucleus formation in bone marrow have been
phatase expression in the cauda epididymis reported following oral gavage of 40120 mg/
[199]. kg 3-MCPD to OF1 mice [184]. No increase in
BAN et al. (1999) [200] and PARISH (1989) formation of micronuclei in bone marrow
[184] reported decreased pregnancy rates and erythrocytes was reported and no unscheduled
sperm effects at doses of equal and greater 3 mg DNA synthesis in hepatocytes occurred follow-
3-MCPD per kilogram and day in rats. 3-MCPD ing administration of 25 or 60 mg/kg 3-MCPD
had no adverse effect on male fertility at doses to male rats [140]. DNA reactivity was also
< 3 mg kg1 d1 and with respect to pregnancy studied in vivo following oral administration of
rate and total numbers of implantations and live 3-MCPD to Sprague-Dawley and Fisher 344
embryo [184]. Analysis of sperm motility male adult rats. The absence of genotoxic
revealed treatment-related decreases in the per- effects was reported in selected target (kidneys
centage of motile sperm, sperm velocity, and and testes) and nontarget (blood leukocytes,
amplitude of lateral head displacement at the liver, and bone marrow) organs with the
highest dose and decreased sperm velocity and in vivo alkaline Comet assay [205]. Overall,
amplitude of lateral head displacement at the 3-MCPD is regarded as having no significant
intermediate dose. Sperm reaching the oviducts genotoxic potential in vivo.
of females decreased with increasing dose of
3-MCPD and similarly, the percentage of fer- Carcinogenicity. Several chronic studies were
tilized eggs in the oviducts of mated females conducted with 3-MCPD in rodents. In mice,
decreased with increasing dose [200]. 3-MCPD produced no carcinogenic effects via
skin painting and subcutaneous injection [207].
Mutagenicity. 3-MCPD is mutagenic in vitro at Recent cancer bioassay with BDF1 mice
high treatment doses [201, 202, 140, 184, 203]. revealed no evidence of carcinogenic potential
A number of studies have shown that 3-MCPD following administration of 3-MCPD in drink-
is mutagenic in the Ames assay in Salmonella ing water for 104 weeks [208]. One long-term
strains with and without metabolic activation oral gavage study conducted in CD rats showed
[201, 202, 140, 184, 204, 203], in mouse lym- no evidence of carcinogenic activity of
phoma assay in the presence of metabolic 3-MCPD [209]. Other cancer bioassays indi-
activation [140, 184], and in yeast without cated that high doses were carcinogenic in rats.
metabolic activation [184]. 3-MCPD also Therefore, the mechanism of action for carci-
induced sister chromatid exchanges in Chinese nogenicity may be species-specific [210]. A
hamster V79 cells [184]. Malignant transfor- recent drinking-water cancer bioassay in
mation in cultured mouse M2 fibroblasts in Sprague-Dawley rats showed statistically sig-
culture has been reported with 3-MCPD nificant increase in kidney tumors in both sexes
[140]. 3-MCPD and its major metabolite in at the highest dose secondary to chronic pro-
rat, b-chlorolactic acid, did not statistically gressive nephropathy and sustained cyto-
increase the number of DNA breaks up to the toxicity [211, 212, 197]. Also noted was
testing limit of 10 mM in an in vitro significantly increased incidence of Leydig-
Comet assay in CHO-K1 cells; increased cell tumors at the highest dose in these males
DNA breaks were seen at very high treatment compared to control incidence. Following
doses [205]. administration of 3-MCPD in drinking water
In vivo genotoxicity studies produced uni- to F344 rats over 104 weeks, incidence of
formly negative results, suggesting that a non- Leydig-cell and mammary gland tumors in
genotoxic mechanism underlies the 3-MCPD- males and of benign kidney tumors in both
induced carcinogenicity in rodents. 3-MCPD sexes were reported at high doses [213]. How-
was negative in the dominant lethal tests in the ever, the high-dose level in this cancer bioassay
mouse and rat [140, 184]. 3-MCPD did not exceeded the maximum tolerated dose. In addi-
induce somatic mutation and recombination in tion, Leydig-cell and mammary gland tumors
the wing spot test of Drosophila melanogaster were suggested to result from hormonal
Chlorohydrins 17

imbalance, whereas renal tumors were associ- 2-Monochloro-1,3-Propanediol (2-MCPD).


ated with sustained cytotoxicity and may have Exposure. The EC [138] reported that 2-MCPD
been secondary to chronic progressive nephrop- was found in 45% of tested soy sauce samples
athy [62, 184]. Overall, 3-MCPD is considered at mean concentration of 1.8 mg/kg and a
as a nongenotoxic carcinogen [214, 183]. maximum of 12 mg/kg. Other investigations
reported similar or lower occurrence and fre-
Classification and Permissible Exposure Lim- quency of 2-MCPD [141, 142, 214]. Approxi-
its. No harmonized classification is available mately 60% of the tested malt and malt
for 3-MCPD (Annex VI, CLP Regulation). The products had detectable 2-MCPD concen-
substance is classified on the basis of the avail- trations of up to 0.36 mg/kg [138]. 2-MCPD
able data (self-classification) as: Met. Corr. 1 was also detected with a high variability in
H290: May be corrosive to metals; Acute Oral refined seed oils, such as soy bean, rapeseed,
Tox. 3 H301: Toxic if swallowed; Acute Inha- and sunflower at levels up to 5.9 mg/kg [215,
lation Tox. 2 H330: Fatal if inhaled; Skin Irrit. 214]. Generally, 2-MCPD concentrations were
2 H315: Causes skin irritation; Eye Damage 1 much lower compared to 3-MCPD levels; in
H318: Causes serious eye damage; Repr. 1B oils the contribution of 2-MCPD to the total
H360: May damage fertility or the unborn MCPD content accounted for approximately
child. Specific effect: impaired fertility; Carc. 35% [214]. ILSI calculated a margin of safety
2 H351: Suspected of causing cancer; STOT of more than 1000 for 2-MCPD exposure
Single Exp. 1 H370: Causes damage to organs. from food and with an applied ratio of 2:1 for
Affected organs: kidneys; STOT Rep. Exp. 1 3-MCPD to 2-MCPD occurrence in food [215].
H372: Causes damage to organs. Affected
organs: testis, epididymis [68]. Repeated-Dose Toxicity. Only limited data are
The IARC classified 3-MCPD as a Group 2B available for 2-MCPD. In a 28-d study, the
carcinogen (possibly carcinogenic to humans) highest dose induced severe effects in striated
based on sufficient evidence in experimental muscles, heart, kidneys, and liver of treated
animals [140]. rats. An NOAEL of 2 mg kg1 d1 was reported
No OEL values were set for 3-MCPD by for 2-MCPD [216].
ACGIH. The MAK Commission set an advisory
8-h TWA as 0.023 mg/m3 or 0.005 ppm (Report Mutagenicity. 2-MCPD was mutagenic in a
No. 49, 2013). See Table 4 for a listing of occupa- bacterial test system, but not in an in vitro
tional exposure values for available chlorohy- test with mammalian cells [216]. 2-MCPD
drins. Under REACH, the worker long-term did not induce somatic mutation and
systemic inhalation DNEL (derived no-effect recombination in the wing spot test of Drosoph-
level) was set at 0.29 mg/m3 and long-term sys- ila melanogaster [206].
temic DNEL for dermal exposure was set at
0.009 mg kg1 d1 based on effect on fertility Classification and Permissible Exposure Lim-
[68]. its. No relevant information was found for
2-MCPD in public domain.
Other Chloropropanols. Alongside 3-MCPD,
2-monochloro-1,3-propanediol (2-MCPD), 1,3-Dichloro-2-Propanol (1,3-DCP)
1,3-dichloro-2-propanol (1,3-DCP), and 2,3- Exposure. 1,3-DCP is a high-production-
dichloro-1-propanol (2,3-DCP) chloropropa- volume industrial chemical. Under REACH,
nols are also formed during processing of vari- 1,3-DCP has been registered as a chemical
ous foods [138, 141, 142, 214]. Processing of intermediate [217]. 1,3-DCP is also formed
defatted vegetable proteins by traditional during the manufacture of HVP and soy sauces
hydrochloric acid hydrolysis leads to the for- by acid hydrolysis [218]. The dietary exposure
mation of chloropropanols. 3-MCPD and is quite low and 1,3-DCP usually co-occurs with
2-MCPD are formed first during the processing 3-MCPD with the exception of meat and meat
and further chlorination of MCPDs may form products, in which 1,3-DCP only can be
dichloropropanols. detected. JECFA (2007) calculated the dietary
18 Chlorohydrins

exposure to 1,3-DCP; estimated average intake rats reported hematological changes and a dose-
from all sources ranged from 0.008 to 0.048 mg dependent increase in liver and kidney weight
kg1 d1 [139]. Calculated margins of exposure [223]. A 13-week inhalation study with 1,3-
were high with values greater than 10 000 DCP in Fischer 344 rats reported decreased
and the overall risk to human health is low body weight, increased liver and kidney weight,
[214, 219]. as well as hematological and serum bio-
As epichlorohydrin polyamine polyelectro- chemical changes. Pathological changes in liver
lytes are used for water purification of drinking (necrosis, inflammation and biliary hyperpla-
water, 1,3-DCP could also be present as a sia) and kidney (nephropathy and protein casts)
drinking water contaminant [140, 220, 221]. were reported [224].
U.S. FDA established a limit for residues of 1,3-
DCP in the dimethylamine epichlorohydrin Reproductive/Developmental Toxicity. Data
copolymer resin of 1000 ppm [222]. A draft indicate that 1,3-DCP exhibits testicular toxic-
European (CEN) standard for polyamine floc- ity. After intraperitoneal injection of 1,3-DCP
culants in water treatment proposed maximum to male Wistar rats, a significant decrease in the
contaminant levels for 1,3-DCP of 500 ppm or number of sperms in the body and tail (com-
1.25 mg/L in drinking water [185]. bined) of the epididymis was reported [225].
The weights of testes and epididymis as well as
Acute Toxicity. 1,3-DCP has moderate acute the sperm morphology remained unchanged six
oral toxicity with reported LD50 values between weeks after the injection of 1,3-DCP. In a cited
120 and 400 mg/kg for rats [218, 67], and 25 abstract, groups of male Wistar rats treated by
and 125 mg/kg for mice [218]. In mice, an LC50 gavage for 14 d showed spermatocoele or sperm
of 1.73.2 mg/L was reported [218], whereas in granuloma formation in the epididymides com-
rats, LC50 of 0.66 mg/L after 4 h inhalation pared to controls [184]. Administration of 1,3-
exposure was reported [184]. LD50 values for DCP to pregnant Sprague-Dawley dams during
rats after intraperitoneal application were 106 gestational days 619 caused maternal toxicity
and 110 mg/kg [218]. at doses 30 mg kg1 d1 [226]. Finally, no
Skin Contact. 1,3-DCP has moderate acute embryotoxicity and teratogenicity were
reported at doses that were not maternally toxic
dermal toxicity with an LD50 value between
[227].
500 and 1000 mg/kg in rabbits [67]; a dermal
LD50 of 800 mg/kg bw was reported for rabbits
Mutagenicity. In vitro, 1,3-DCP was muta-
[218]. 1,3-DCP was slightly irritating to rabbit
genic in various strains of Salmonella typhimu-
skin [184].
rium with or without metabolic activation [201,
Eye Contact. When tested on rabbit eyes, 1,3- 202, 184, 220, 204]. It induced mutations and
DCP caused irritation and moderately severe influenced DNA repair in Escherichia coli
damage [184]. [184]. 1,3-DCP increased mutation frequency
at Tk locus in mouse lymphoma assay [220,
Repeated-Dose Toxicity. The available data 228]. 1,3-DCP induced sister chromatid
indicate target organs for 1,3-DCP were liver, exchanges (SCE) in V79 lung cells and CHO
kidney, and blood cells. In a two-week study cells [184, 220, 229]. It was also mutagenic in
with Sprague-Dawley rats, liver and kidney HeLa cells and induced chromosomal aberra-
weights were affected [218]. In 13-week oral tions in CHO cells [220]. Furthermore, 1,3-
gavage study with Sprague-Dawley rats, DCP was able to cause malignant transforma-
reduced food intake and body weight gain, tion in mouse fibroblasts via the induction of
and changes in hematology, urine analysis, mutations [184].
and serum chemistry profiles were seen at In vivo genotoxic studies produced negative
the highest dose [184]. Increased liver and results. Two in vivo studies with male Han
kidney weight as well as histopathological Wistar rats were negative [220, 186]. An induc-
changes of stomach, kidney, liver, and nasal tion of micronuclei in the bone marrow of rats
tissue were also observed. Similarly, more was not observed after 1,3-DCP administration
recent 13-week oral study in Sprague-Dawley for two consecutive days up to doses that cased
Chlorohydrins 19

clinical signs of toxicity [186]. Unscheduled levels of 2,3-DCP with mean concentrations of
DNA synthesis in hepatocytes of male rats was 0.0130.028 mg/kg. In malt, 2,3-DCP was
not increased after 1,3-DCP exposure [186]. found at concentrations <0.05 mg/kg [138].
1,3-DCP did not induce somatic mutation 2,3-DCP was not detected in cereals, meat, and
and recombination in the wing spot test of meat products, or in salts, spices, soups, and
Drosophila melanogaster [206]. sauces excluding soy sauce [214]. Together
withlowerexposureandnohepatotoxicityascom-
Carcinogenicity. In a chronic study in Wistar pared to 1,3-DCP, low concern for human
KFM/Han rats, 1,3-DCP was administered via health from exposure to 2,3-DCP has been
drinking water up to 104 weeks [140]. 1,3-DCP concluded [214]. U.S. EPA (1990) established
caused a decrease in body weight gain and an the reference dose (RfD) of 3 mg kg1 d1
increase in mortality at the highest dose. Non- based on rat subchronic study and uncertainty
neoplastic findings included elevated relative factor of 3000 [234]. A draft European (CEN)
liver, kidney and brain weights, hepatotoxicity, standard for polyamine flocculants in water
and nephrotoxicity at the highest dose. Elevated treatment proposed a maximum contaminant
tumor incidences in liver, thyroid gland, and levels for 2,3-DCP of 1000 ppm [185].
tongue in both sexes as well as renal tumors in
males were observed. With the exception of Acute Toxicity. 2,3-DCP has moderate acute
follicular-cell adenoma of the thyroid in the oral toxicity with an LD50 of 90 mg/kg in
mid-dose males, the increases in the tumor rats [230]. In contrast to 1,3-DCP, 2,3-DCP
incidence were only statistically significant in seems to have no hepatotoxic effects in male
the high-dose groups in male rats [139, 140]. Wistar rats [231, 232]. LC50 of > 500 ppm
1,3-DCP did not increase tumor incidence in following 4 hour vapor exposure was reported
animals of the low dose group. [230].

Classification and Permissible Exposure Lim- Skin Contact. 2,3-DCP has moderate acute
its. 1,3-DCP is listed in Annex VI of CL dermal toxicity with an LD50 of 200 mg/kg
Regulation EC 1272/2008 (Index Number [230, 233]. 2,3-DCP is moderately irritating to
602-064-00-0). The substance is classified as: skin [230].
Acute Oral Tox. 3 H301: Toxic if swallowed;
Acute Dermal Tox. 4 H312: Harmful in contact Eye Contact. 2,3-DCP is moderately irritating
with skin; Carc. 1B H350: May cause cancer to eyes [230].
[217].
IARC classified 1,3-DCP as a Group 2B Repeated-Dose Toxicity. In a subchronic study,
carcinogen (possibly carcinogenic to humans) 2,3-DCP caused hypoactivity and mortality in
based on sufficient evidence in experimental treated rats [234]. At the highest dose, rats have
animals [140]. shown myocardial degeneration and kidney
No OEL values were set for 1,3-DCP by effects. Liver was affected with hypertrophy,
ACGIH and DFG MAK. However, in number karyomegaly, and bile-duct proliferation.
of jurisdictions, the 8-h TWA was set at 5 mg/ Changes in the hematology and serum enzymes
m3 for 1,3-DCP. were also observed at the middle and highest
dose. At the intermediate dose, toxic effects
2,3-Dichloro-1-Propanol (2,3-DCP). were of lesser extent. No adverse effects were
Exposure. 2,3-DCP also occurs in trace observed at the lowest dose of 10 mg kg1 d1
amounts in food; data for 2,3-DCP indicate (study NOAEL) [234].
that 2,3-DCP is usually found at much lower
concentrations than other chloropropanols Reproductive/Developmental Toxicity. Similar
[143, 214]. In soy sauce products globally, the to 1,3-DCP, 2,3-DCP showed reproductive
ratio of 3-MCPD to 2,3-DCP varied between effects, causing a reduction in sperm counts
56 and 6330 to 1 [138, 141, 214]. The EC (2004) in the body and tail of the epididymis and
reported that 16% of the tested soy sauce reduced epididymal weights in treated male
and soy sauce-based samples had detectable Wistar rats [225].
20 Chlorohydrins

Mutagenicity. Available data suggest muta- aqueous solution of 1-chloro-2-butanol tested


genic potential for 2,3-DCP in vitro. 2,3-DCP in vivo was essentially non-irritating to rabbit
tested positive with bacterial systems with or eye [67].
without metabolic activation [202, 204, 235,
236, 203]. 2,3-DCP induced SCE in V79 lung Mutagenicity. 4-chloro-1-butanol demon-
cells [229]. The UK Food Standard Agency strated mutagenic response in bacterial assay
stated that, like 1,3-DCP, 2,3-DCP did not cause with Salmonella typhimurium strains TA100
mutagenic effects in vivo in a micronucleus and TA98, whereas 1-chloro-2-methyl-2-prop-
assay in rat bone marrow cells or in an anol did not [204]. 4-chloro-1-butanol showed
unscheduled DNA synthesis test in rat liver negative genotoxic response in the E. coli SOS
cells [237]. chromotest [240]. Quantitative structureactiv-
ity relationship (QSAR) models also indicated
Classification and Permissible Exposure Lim- positive mutagenic outcomes from bacterial
its. No harmonized classification is available reverse mutation assay with 4-chloro-1-butanol
for 2,3-DCP (Annex VI, CLP Regulation). The [241].
substance is classified based on the available
data (self-classification) as: Acute Oral Tox. 3 Classification and Permissible Exposure Lim-
H301: Toxic if swallowed; Acute Dermal Tox. 2 its. 4-chloro-2-butanol is classified based on
H310: Fatal in contact with skin; Acute Inhala- the available data (self-classification) as: Flam.
tion Tox. 4 H332: Harmful if inhaled; Skin Irrit. Liq. 3 H226: flammable liquid and vapor;
2 H315: Causes skin irritation; Eye Damage Acute Oral Tox. 4 H302: Harmful if swal-
1 H318: Causes serious eye damage; Muta. 2 lowed; Skin Irrit. 2 H315: Causes skin irrita-
H341: Suspected of causing genetic defects. tion; Eye Damage 2 H318: Causes serious eye
[238]. irritation; STOT SE 3 H335: may cause respi-
ratory irritation [242]. 1-Chloro-2-methyl-2-
Other Chlorohydrins. Available toxicological propanol is classified based on the available
data for other chlorohydrins are presented data (self-classification) as: Flam. Liq. 3 H226:
below. Data is limited to acute toxicity and flammable liquid and vapor; Acute Tox. 4
mutagenicity endpoints. H302: Harmful if swallowed; Acute Dermal
Inhalation Tox. 4 H312: Harmful in contact
Acute Toxicity. Acute data indicate that styrene
with skin; Acute Tox. 4 H332: Harmful if
chlorohydrin has moderate acute oral toxicity
inhaled; Skin Irrit. 2 H315: Causes skin irrita-
with an LD50 between 300 and 1000 mg/kg in
tion; Eye Damage 2 H318: Causes serious eye
rats [67]. Inhalation presents no hazard from
irritation [243].
exposure at room temperature; however, if the
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