Professional Documents
Culture Documents
Workshops
www.intratool.com
CONTENTS
2
www.intratool.com
3
www.intratool.com
Were there any challenges during the What kind equipment were you able to place
implementation of the project? Any bottlenecks inside the car?
or pitfalls?
- We have placed a lathe threading machine,
- Sure. We had to face some challenges a vertical drilling machine, milling and grinding
under way. Still its not an easy task to fit all machines, air compressor, a portable plasma
the required equipment into one car. I tried cutting machine, a hydraulic jack, an isolated
to involve as many experts as possible. We welding diesel generator, a heat treatment and
were consulting equipment manufacturers and hardening furnace, and even a small hammer mill
engineering designers at Voytovich car repair have been placed there. Apart from machines,
plant. One of the challenges was the width of the configuration had two work benches, a wall
the doorways. We didnt really want to cut the hanging tool cabinet with a full set of professional
carrying frame and the walls in order to place and measuring tools. Every machine and piece of
the equipment inside the car. Otherwise we would equipment had a set of consumables, spare parts
have had to undergo an expert review of Russian and various optional devices that occupied an
Railroads. Therefore we were very careful in entire rack cabinet in the car.
selecting the equipment verifying its sizes, hired a
team of professional riggers who had to literally
carry with their hands machines weighing several
tons. We used special supports in order to lock
the equipment in one position in order to ensure
stability and safety of the equipment as the car
is accelerating or braking.
4
Did operation conditions have any effect on to the customers site in Labytnagi for the
the cars configuration? acceptance, the temperature outside was -40C,
Inside the car however the workers were okay in
- Yes, due to operation in the conditions of their t-shirts, they said it was the first time they
extreme north where the outside temperature had ever seen a car had heated so well. The car
can get as low as -50C and colder, we had to has a compartment for the car attendant and a
fully replace the carriage lining. In its standard compartment for a few workers equipped with
configuration a cargo transportation car everything needed to have rest or take a meal.
does not imply any heating. We arranged heat The car also had a restroom constructed that
isolation inside, a few compartments were way so that you can even take a shower there.
arranged separated with soundproof shields,
an autonomous heating system was built into
the car so that it can be heated with anything
that burns and radiates heat, Timofey laughs. Do you think there is a good chance for
Be it wood or coal, it will stay warm anyway. In further development of portable cars in our
some of the locations there are no available country?
sources of power, for that reason autonomous
- Of course, there is a chance and it is obvious.
heating system was one of the most critical
Russia is a large country, the territory is
requirements. We installed a powerful 100kWt
enormous and there are plenty of sites where
diesel generator with start heating system to
equipment is operated at a far distance from
be able to start in the cold and have sufficient
the civilization. It is quite costly to mobilize
power for all of the equipment. During my trip
equipment for repair and in most cases is not
even possible. Apart from that, equipment is
getting more complex and advanced, therefore
requires qualified timely maintenance and
professional repair. The portable repair workshop
ensures the possibility to provide maintenance
on-site, which largely reduces the duration
of the construction phase in the project
implementation, lower overhead costs. Portable
repair workshops can be configured for a
variety of purposes depending on the customers
requirements and be based on motor vehicles
and other machines. We have accumulated the
experience and at the moment we own a few
generic solutions. We can develop a custom
project with unique specifications as per request.
5
www.intratool.com
6
PORTABLE REPAIR WORKSHOP FOR
HARDWARE
7
www.intratool.com
Service/activity Equipment
Grinding and finishing of metal cutting, wood-working and other types of tools Grinding machine
8
PORTABLE REPAIR WORKSHOP FOR MINING
EQUIPMENT
9
www.intratool.com
Service/activity Equipment
Storage for tools, assembly/disassembly spot Work bench
Storage for tools and devices Work bench
Storage for tools and devices Space saving work bench
Pressing parts and components Hydraulic jack
Loading/offloading Two-beam overhead crane
Assembly/disassembly, replacement of worn out parts A set of tools
Finishing parts Bench face grinder
Deflashing, beveling, grinding Grinding machine
Threading, tapping Tapping machine
Cargo storage Shelf rack
Cutting and facing of steel pre-fabricated parts Metal cutting machine
Dust elimination Dust catching apparatus
Shaft boring, threading Lathe threading machine
Shaft boring, milling of parts Lathe milling machine
Cutting of rubber, asbestos and asbestos-free materials, leather, felt, cardboard, plastic and other materials O-ring cutting machine
Storage of tools, spare parts, tooling Tool cabinet
10
PORTABLE REPAIR WORKSHOP FOR SHUTOFF AND CONTROL VALVES
AND SPRING-LOADED SAFETY RELIEF VALVES
11
www.intratool.com
Grinding solid surfaces on fittings, cylinders, pumps, turbine bodies, etc. Portable bench
Testing of safety relief valves and shutoff valves Portable testing rig
12
BASIC CONFIGURATION OF MRM/ZRA, PPK 014-01-2
Service/activity Equipment
Storage for tools, assembly/disassembly spot Work bench
Setting up a testing rig with air and nitrogen sources High pressure compressor
13
www.intratool.com
14
BASIC CONFIGURATION OF MRM NKO 014-01
Service/activity Equipment
Storage for tools, assembly/disassembly spot Work bench
15
www.intratool.com
16
It also allows an operation of each of the container blocks
as a self-supported module as necessary. Each container
is engineering with lights, electric heating, ventilation, fire
safety alarm sensors, firefighting systems and a panel for
the connection of external power sources.
17
www.intratool.com
The set of equipment and tools in the repairs Repair and maintenance of any vehicles in the
container block allows for repairs and maintenance field becomes a challenging task: unavailability
with full disassembly inside the workshop: of tools and devices and, most importantly,
comfortable conditions e.g. during winter time. For
that reason a portable repair and maintenance
Engines of heavy trucks: KAMAZ, MAZ, GAZ
station is irreplaceable and is able to ensure
series YMZ 236, 238
everything is in place for a timely or urgent repair
Engines of tractors: series D-240, D-245 of machines and units.
Gear boxes
Producing simple components of units
18
BASIC CONFIGURATION OF MRM/AST BR 014-01
Service/activity Equipment
Removing oil from components and units Oil collector tank 3194, 70 l
Washing of components and units under pressure with heated water Washing apparatus
Testing and adjustment of diesel engine nozzles Machine for testing spray cones of diesel injectors
19
www.intratool.com
The set of equipment inside of the welding Inverter welding is applied as one of the key
container block allows for performance of welding methods of welding, which has a number of
jobs both inside and outside of the workshop: advantages:
Flame cutting operations outside of the High quality welding
workshop Easy arc striking
Electric welding on a customized table Low scattering of metal
Preparation of electrodes (hardening, drying) Work in confined spaces and various positions
before use
Easy set up welding parameters, as a result
Preparation of elements for welding. lower welder qualification requirements.
20
BASIC CONFIGURATION OF MRM/AST BS 014-01
Service/activity Equipment
Drying and baking of electrodes Furnace for drying and baking of electrodes
21
www.intratool.com
The set of equipment inside of the charging The benefit of the container is an easy and simple
container block allows for charging batteries of charging of car batteries of various purposes,
exploration equipment and other: monitoring of batteries set up parameters, charging
of up to 140 special batteries and the safety of
both the model and the equipment inside built in
Encapsulated gel cell lead acid batteries
explosion-proof configuration.
Ion lithium gel cell batteries
Car batteries for custom vehicles
Monitoring of charging batteries.
22
BASIC CONFIGURATION OF MRM/AST BZ 014-01
Service/activity Equipment
Placing car batteries for charging Racks for storage and charging of batteries
23
www.intratool.com
Headquarters
195027, - 3, Shosse Revolutsii
, 3, St Petersburg, 195027
. (): +7 (812) 313-50-92 tel. (multichannel): +7 (812) 313-50-92
: +7 (812) 313-50-93 fax: +7 (812) 313-50-93
e-mail: intratool@intratool.ru e-mail: intratool@intratool.ru
24