Manual

g
GE Power & Water

OPERATION AND MAINTENANCE MANUAL
COMPONENT LITERATURE
Rev. : A
Page : 1/71
COMPONENT DEFINITION
GE DEVICE CODE : VA13-1, -2
KKS DEVICE CODE : MBH32AA210, MBH32AA230
DESIGNATION : GAS FUEL PURGE CIRCUIT VALVE
GE PART NUMBER : 381A7159P004
VALVE : FISHER / CV500
ACTUATOR : FISHER / 1052-60
LIMIT SWITCH : CROUZET / SP 3969-10 83.990.129
LITERATURE REFERENCE : D101640X012 + D100319X012 +
SP 3969-10 + CROUZET SWITCH (70 PAGES)
This first page has been added to the component literature by GE for documentation management purposes
OMML_0477__VA13-1-2_A Date: )(%
Instruction Manual CV500 Valve
D101640X012 September 2015
Fisherr CV500 Rotary Control Valve

Contents Figure 1. Fisher CV500 Valve
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Educational Services . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Packing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 8
Stopping Leakage . . . . . . . . . . . . . . . . . . . . . . . . 9
Replacing Packing . . . . . . . . . . . . . . . . . . . . . . . . 9
Replacing Retainer, Seat Ring,
and Face Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Replacing Ball, Shaft, and Bearings . . . . . . . . . . . . . 15
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adjusting Actuator Travel . . . . . . . . . . . . . . . . . . . . 21
Changing Valve Flow Direction . . . . . . . . . . . . . . . . 22
Changing Actuator Mounting Style . . . . . . . . . . . . 23 X0189
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Fisher CV500 VALVE WITH 2052 ACTUATOR AND

FIELDVUE DVC6200 DIGITAL VALVE CONTROLLER
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Introduction
Scope of Manual
This instruction manual provides installation, operation, maintenance, and parts ordering information for NPS 3
through 12 Fisher CV500 Cam VeeBallt rotary control valves. Refer to separate manuals for information concerning
the actuator and accessories.
Description
The CV500 CamVeeBall rotary control valve, has a VeeBall style segmented ball in a valve body similar to the V500
valve. The CV500 is a flanged valve (figure 1) with a selfcentering seat, eccentrically rotating Vnotch ball, and splined
valve shaft. Suitable for forward or reverse flow use, this valve mates with a variety of actuators to provide throttling or
onoff service. The flanged valve mates with ASME flanges or EN flanges.
Do not install, operate, or maintain a CV500 valve without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
www.Fisher.com
CV500 Valve Instruction Manual
September 2015 D101640X012
Table 1. Specifications
Valve Sizes J Bidirectional flow is into either side of the Vnotch
J NPS 3, J 4, J 6, J 8, J 10, and J 12 ball
End Connection Style Actuator Mounting

J Raisedface flanges or J ringtype joint flanges J Righthand or J lefthand as viewed from the
(ASME B16.5). Valve bodies with EN flanges also upstream side of the valve
available. Consult your Emerson Process
Management sales office Mounting position depends on the desired open valve
position and flow direction required by operating
Maximum Inlet Pressure(1) conditions
Consistent with applicable ASME B16.34 or
EN 12516-1 ratings Valve Ball Rotation
Counterclockwise to close (when viewed from
Maximum Pressure Drops(1) actuator side of valve body) through 90 degrees of
See tables 2 and 3 ball rotation
Shutoff Classification
Valve Body/Actuator Action
Class IV per ANSI/FCI 702 and IEC 605344, (0.01% of
valve capacity at full travel), for either flow direction With diaphragm or piston rotary actuator,
fieldreversible between J pushdowntoclose
Flow Characteristic (extending actuator rod closes valve body) and
J pushdowntoopen (extending actuator rod
Approximately equal percentage opens valve body)
Flow Direction
Shaft Diameters(2) and Approximate Weights
J Forward (normal) flow is into the convex side of
the Vnotch ball See table 3
1. The pressure/temperature limits in this manual and any applicable standard limitations should not be exceeded.
2. Shaft diameter and spline end must match available shaft diameter of actuator.
Specifications
Specifications for the CV500 rotary control valve are listed in table 1.
Educational Services
For information on available courses for Fisher CV500 valves, as well as a variety of other products, contact:
Emerson Process Management

Educational Services - Registration
Phone: 1-641-754-3771 or 1-800-338-8158
E-mail: education@emerson.com
http://www.emersonprocess.com/education
2
Table 2. Maximum Allowable Shutoff Pressure Drops(3)

VALVE SIZE, NPS
TEMPERATURE
VALVE BODY MATERIAL BEARING MATERIAL 3 4 6 8 10 12
_C Bar
-29 to 149 41.4 41.4 41.4 24.1 24.1 27.6
S44004
WCC steel 149 to 204 41.4 41.4 41.4 23.8 24.1 27.6
(440C SST)
204 to 316 41.4 41.4 41.4 23.1 24.1 27.6
-46(1) to 204 41.4 41.4 20.7 15.1 24.1 27.6
R30006
204 to 260 41.4 41.4 20.7 15.1 24.1 27.6
(Alloy 6)
260 to 316 41.4 41.4 20.7 15.1 24.1 27.6
-46(1) to 93 41.4 41.4 41.4 24.1 31 34.5
WCC steel, EN 1.0619
steel, CF8M (316 SST), 24.1(5)
93 to 149 41.4 41.4 41.4 31 34.5
EN 1.4581 SST, or 23.1(6)
PTFE/composition
CF3M(4) (316L SST) 23.8(5)
lined S31603(2)(4)
(316L SST) 149 to 204 41.4 41.4 41.4 31 34.5
22.1(6)
23.4(5)
204 to 260(2) 41.4 41.4 41.4 31 34.5
21.7(6)
_F Psi
-20 to 300 600 600 600 350 350 400
S44004
WCC steel 300 to 400 600 600 600 345 350 400
(440C SST)
400 to 600 600 600 600 335 350 400
-50(1) to 400 600 600 300 220 350 400
R30006
400 to 500 600 600 300 220 350 400
(Alloy 6)
500 to 600 600 600 300 220 350 400
-50(1) to 200 600 600 600 350 450 500
WCC steel, EN 1.0619
steel, CF8M (316 SST), 350(5)
200 to 300 600 600 600 450 500
EN 1.4581 SST, or 335(6)
PTFE/composition
CF3M(4) (316L SST) 345(5)
lined S31603(2)(4)
(316L SST) 300 to 400 600 600 600 450 500
320(6)
340(5)
400 to 500(2) 600 600 600 450 500
315(6)
1. -29_C (-20_F) for WCC steel valve body material.
2. For hot water or steam service, limit maximum temperature to 260_C (500_F).
3. The pressure or temperature limits in this table or in any applicable code limitation, should not be exceeded.
4. Standard Fisher material offerings in Europe only.
5. S17400 (174PH SST) shaft only.
6. S20910 stainless steel shaft only. Pressure drops appropriate for both shaft materials.
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal
injury.
Personal injury or equipment damage caused by sudden release of pressure can result if the valve assembly is installed
where service conditions could exceed the pressure drop limits given in table 2 or the valve rating. To avoid such injury or
property damage, provide a relief valve for overpressure protection as required by government or accepted industry codes
and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
3
CAUTION
When ordered, the valve configuration and construction materials were selected to meet particular pressure, pressure
drop, temperature, and controlled fluid conditions.
Responsibility for the safety of process media and compatibility of valve materials with process media rests solely with the
purchaser and enduser. Since some valve body/trim material combinations are limited in their pressure drop and
temperature range capabilities, do not apply any other conditions to the valve without first contacting your Emerson
Process Management sales office.
Table 3. Shaft Diameters and Approximate Weights

APPROXIMATE WEIGHTS
SHAFT DIAMETERS
Flanged
VALVE SIZE, NPS
Through Valve Body At Spline End(1) CL150 CL300 CL600
mm kg
25.4 25.4
3 19 24 26
25.4 19.1
4 31.8 31.8 36 42 50
38.1 38.1
6 54 69 93
38.1 31.8
8 38.1 38.1 79 98 135
10 44.5 44.5 --- 208 ---
53.8 53.8
12 --- 253 ---
53.8 50.8
Inches Pounds
1 1
3 42 52 57
1 3/4
4 11/4 11/4 79 93 111
11/2 11/2
6 120 152 204
11/2 11/4
8 11/2 11/2 75 217 298
10 13/4 13/4 --- 458 ---
21/8 21/8
12 --- 558 ---
21/8 2
1. Spline diameter that connects to actuator versus shaft diameter.
Key numbers are shown in figure 9 for NPS 3 through 8 and in figure 10 for NPS 10 and 12.
1. If the valve body (key 1) is to be stored before installation, protect the flange mating surfaces and keep the valve
body cavity dry and clear of foreign material.
2. Install a threevalve bypass around the control valve assembly if continuous operation will be necessary during
inspection and maintenance of the valve.
3. A CV500 valve is normally shipped as part of a control valve assembly, with a power or manual actuator mounted on
the valve. If the valve and actuator have been purchased separately or if the actuator has been removed from the
valve, mount the actuator according to the actuator instruction manual. Also, adjust the actuator travel using the
Adjusting Actuator Travel procedure in this manual before installing the valve; the required measurements cannot
be made with the valve installed.
4. Before starting the actual installation of the valve, determine the proper installation orientation of the Vnotch ball
(key 2) and actuator. Determine the flow direction of the process fluid through the valve. See figure 2.
4
Figure 2. Index Marks for Actuator Lever Orientation

ACTUATOR ACTUATOR POSITION
VALVE OPEN
MOUNTING STYLE 1 2 3 4
STYLE A
(PDTC)
RIGHT
HAND
STYLE B
(PDTO)
STYLE C
(PDTO)
LEFT
HAND
STYLE D
(PDTC)
NOTES:
1. ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE.
2. PDTC=PUSH DOWN TO CLOSE; PDTO=PUSH DOWN TO OPEN.
3. F=FORWARD FLOW; R=REVERSE FLOW.
C0741
5
Line Studs (Key 36) Cap Screws (Key 37)

M(1) N P
Valve Valve
Size, NPS Bolt Length, Size, NPS Bolt Length, Overall
PN Qty Bolt Size PN Qty Bolt Size
mm mm Length, mm
PN 1040 6 M16 x 2 260 PN 1040 4 M16 x 2 50 60
3 PN63 6 M20 x 2.5 300 3 PN63 4 M20 x 2.5 60 73
PN100 6 M24 x 3 325 PN100 4 M24 x 3 70 85
PN10 and 16 6 M16 x 2 285 PN10 and 16 4 M16 x 2 50 60
PN25 and 40 6 M20 x 2.5 300 PN25 and 40 4 M20 x 2.5 60 73
4 4
PN63 6 M24 x 3 325 PN63 4 M24 x 3 70 85
PN100 6 M27 x 3 355 PN100 4 M27 x 3 80 97
PN10 and 16 5 M20 x 2.5 350 Valve Bolt Length, Overall
6 CL Qty Bolt Size
PN25 and 40 5 M24 x 3 375 Size, NPS Inch Length, Inch
PN10 10 M20 x 2.5 350 150 --- --- --- ---
PN16 10 M20 x 2.5 350 3 300 4 3/410 UNC 2.38 2.88

8 600 4 3/410 UNC 2.38 2.88
PN25 10 M24 x 3 375
PN40 10 M27 x 3 390 150 4 5/811 UNC 2.00 2.44
Valve Bolt Length, 4 300 4 3/410 UNC 2.38 2.88

CL Qty Bolt Size
Size, NPS Inch 600 4 7/89 UNC 2.75 3.38
150 4 5/811 UNC 10.62
3 300 6 3/410 UNC 11.12 Line Studs (Key 36)(1)
600 6 3/410 UNC 11.50 R
Valve
150 6 5/811 UNC 11.44 Size, NPS Bolt Length,
PN Qty Bolt Size
mm
4 300 6 3/410 UNC 12.12
PN10 and 16 6 M20 x 2.5 110
600 6 7/89 UNC 13.62 6
PN25 and 40 6 M24 x 3 125
150 5 3/410 UNC 13.62
6 PN10 4 M20 x 2.5 110
300 9 3/410 UNC 14.38
PN16 4 M20 x 2.5 110
150 8 3/410 UNC 13.62 8
8 PN25 4 M24 x 3 125
300 10 7/89 UNC 15.38
PN40 4 M27 x 3 135
1. These bolts may be installed from either end of the valve body.
Valve Bolt Length,
CL Qty Bolt Size
Size, NPS Inch
150 6 3/410 UNC 5.00
6
300 6 3/410 UNC 5.00
150 --- --- ---
8
300 4 7/89 UNC 5.62
1. Use instead of cap screws.
Note
For control valves used in slurry service, mount the actuator and install the control valve so that the Vnotch ball rotates above the
valve drive shaft (refer to figure 2), if possible.
5. Before installing the valve, make sure the flow direction arrow (key 32) on the valve (key 1) matches the actual
process fluid flow direction through the valve for the application where the valve will be installed.
Note
For best shutoff performance, install the valve with the drive shaft horizontal and the VeeBall closing in the downward direction
for standard right hand mounting.
6
6. Install the flange gaskets and insert the valve between the mating pipeline flanges. Use flat sheet gaskets
compatible with the process media, or spiral wound gaskets with compressioncontrolling center rings.
7. Install the line bolts and nuts; then, tighten them using accepted bolting procedures. These procedures include, but
are not limited to, lubricating the line bolts and hex nuts and tightening the nuts in a crisscross sequence to ensure
proper gasket load.
8. If a purge is desired for the purged bearing construction, remove the pipe plugs (keys 29 and 24) and install the
purge lines. Purge pressure should be greater than the pressure within the valve and the purge fluid should be as
clean as possible.
WARNING
A CV500 drive shaft is not necessarily grounded when installed in a pipeline unless the shaft is electrically bonded to the
valve.
To avoid personal injury or property damage resulting from the effects of a static electricity discharge from valve
components in a hazardous atmosphere or where the process fluid is combustible, electrically bond the drive shaft (key 3)
to the valve according to the following step.
Note
Standard CV500 packings (key 13) are composed either entirely of conductive packing rings (graphite ribbon packing) or partially
of conductive packing rings (a carbonfilled PTFE female adaptor with PTFE Vring packing or a graphitedcomposition packing ring
with PTFE/composition packing) in order to electrically bond the shaft to the valve body. Alternate shafttovalve body bonding is
available for hazardous service areas where the standard packing is not sufficient to bond the shaft to the valve (see the following
step).
9. For hazardous applications, attach the bonding strap assembly (key 131, figure 3) to the shaft with the clamp (key
130, figure 3) and connect the other end of bonding strap assembly to the valve body with the cap screw (key 25,
figure 3).
10. Connect pressure lines to the actuator as indicated in the actuator instruction manual. When a manual actuator
(handwheel) is used with a power actuator, install a bypass valve on the power actuator (if not already supplied) for
use during manual operation.
Figure 3. Optional ShafttoBody Bonding Strap Assembly

ACTUATOR
A31432 A
VIEW AA
7
WARNING
Personal injury could result from packing leakage. Valve packing was tightened before shipment; however, the packing
might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any
additional measures that must be taken to protect against process media.
If the valve has ENVIROSEALt liveloaded packing installed, readjustment will probably not be required. See the
instruction manual titled Fisher ENVIROSEAL Packing System for Rotary Valves (D101643X012) for packing
instructions. If you wish to convert your present packing arrangement to ENVIROSEAL packing, refer to the retrofit
kits listed in the parts kit subsection near the end of this manual.
Maintenance
WARNING
Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing
any maintenance operations:
DDo not remove the actuator from the valve while the valve is still pressurized.
DDisconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
DUse bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve. Drain the process media from both sides of the valve.
DVent the power actuator loading pressure and relieve any actuator spring precompression.
DUse lockout procedures to be sure that the above measures stay in effect while you work on the equipment.
DAlways wear protective gloves, clothing, and eyewear when performing any maintenance operations.
DThe valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.
DCheck with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Valve parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection
and replacement depends upon the severity of service conditions.
Packing Maintenance
Key numbers refer to figure 9 for NPS 3 through 8 and to figure 10 for NPS 10 and 12 unless otherwise indicated.
Note
For the ENVIROSEAL packing system, refer to the Parts List section for retrofit kits, parts kits, and individual parts (see figures 11
and 12). Refer to separate ENVIROSEAL instruction manual for maintenance instructions.
Standard ENVIROSEAL packing systems can be used in vacuum service with packing rings in the standard orientation. It is not
necessary to reverse the ENVIROSEAL PTFE packing rings.
8
Stopping Leakage
All maintenance procedures in this section may be performed with the valve body (key 1) in the line.
For packings other than springloaded packing, leakage around the packing follower (key 14) may be stopped by
tightening the packing flange nuts (key 16). If leakage cannot be stopped in this manner, replace the packing
according to the Replacing Packing procedure in this manual.
If the packing is relatively new and tight on the drive shaft (key 3), and if tightening the packing nuts does not stop
leakage, it is possible that the shaft is worn or nicked so that a seal cannot be made. If the leakage comes from the
outside diameter of the packing, it is possible that the leakage is caused by nicks or scratches on the packing box wall.
Inspect the shaft and packing box wall for nicks or scratches when performing the following procedures.
Replacing Packing
Note
If the valve has ENVIROSEAL liveloaded packing installed, see the manual entitled Fisher ENVIROSEAL Packing System for Rotary
Valves.
This procedure may be performed without removing the actuator from the valve if adding PTFE/composition packing
rings as a temporary measure. However, the actuator must be removed if replacing any other kind of packing or if the
metal packing parts (keys 14, 17, and, if used, 18) need to be replaced.
WARNING
Refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the
process media from both sides of the valve. If using a power actuator, also shutoff all pressure lines to the power
actuator, release all pressure from the actuator. Use lockout procedures to be sure that the above measures stay in
effect while you work on the equipment.
CAUTION
To avoid increased leakage, increased valve component wear or possible damage to the valve body, ball, shaft, and
bearings resulting from a sharp blow to the shaft, use a wheel puller to separate the actuator parts from the drive shaft.
Do not drive the actuator parts off the drive shaft since this could move the valve bearings, shaft, and ball away from
proper alignment, causing improper seating of the ball. Such misalignment may result in damage to valve components if
the valve is returned to service without disassembly and inspection of the valve ball alignment.
2. If necessary, remove the cap screws (key 25) and hex nuts (key 26). Then remove the actuator while referring to the
actuator instruction manual for assistance.
3. Remove the packing nuts (key 16). For NPS 3 through 8, remove the packing follower (key 14). For NPS 10 and 12,
remove the packing flange (key 45) and then remove the packing follower (key 14).
CAUTION
In the following step, take care not to scratch the valve shaft or packing box wall, as this may cause leakage.
9
4. Remove the old packing rings (key 13), packing box ring (key 17), and, if used, the lantern ring (key 18). Do not
scratch the valve shaft or packing box wall; scratching these surfaces could cause leakage. Clean all accessible metal
parts and surfaces to remove particles that would prevent the packing from sealing.
5. Whenever you are installing new packing, be sure the ball (key 2) is closed while you install and tighten the new
packing. Install the new packing rings and packing box ring by stacking the parts as shown in figure 4. Make sure
split rings are arranged so that the splits do not line up to form a leak path. Then slide the stack into the packing box
as far as they will go while being careful to avoid trapping air among the rings.
6. Install the packing follower (key 14), and, for NPS 10 and 12, also install the packing flange (key 45). Install the nuts
(key 16), and tighten them far enough to stop leakage under normal conditions.
7. Mount the actuator while referring to the actuator mounting procedures in the actuator instruction manual.
Complete the Adjusting Actuator Travel procedure in this manual before installing the valve in the pipeline. This is
necessary due to the measurements that must be made during the actuator adjustment process.
8. When the control valve is being put back into operation, check the packing follower for leakage, and retighten the
packing nuts as necessary.
Replacing Retainer, Seat Ring, and Face Seals

This procedure is to be performed if the control valve is not shutting off properly, if installing a different seat ring, or if
seat ring inspection is necessary. The actuator and valve must be removed from the pipeline; however, the actuator
may remain mounted during this procedure. Key numbers refer to figure 9 for NPS 3 through 8 and to figure 10 for
NPS 10 and 12 unless otherwise indicated.
A retainer tool is required to remove the retainer (key 5). If specifically ordered, a tool is supplied with the valve; a tool
can also be ordered individually by referencing key 33 of the Parts List. If desired, a tool can be machined using the
dimensions shown in figure 5.
CAUTION
During assembly, handle the retainer, seat ring, and face seals carefully. Critical areas that must be protected are the
threads and inner surface of the retainer (key 5), the sealing surfaces of the face seals (key 8), the face seal grooves in the
seat ring (key 4), the shutoff surface of the seat ring, and the face seal surface in the valve body.
A new retainer gasket (key 11) is required whenever the retainer (key 5) is removed. Other parts that are in good
condition can be reused.
Disassembly
WARNING
Table 4. Assembly Clearance

SEAT RING AND RETAINER CLEARANCE
PROCESS
mm Inches
TEMPERATURE
Minimum Maximum Minimum Maximum
To 260_C
0.08 0.30 0.003 0.012
(500_F)(1)
Over 260_C
0.20 0.43 0.008 0.017
(500_F)(2)
1. Standard Trim
2. Special High Temperature Trim
10
Figure 4. Packing Arrangements
PTFE V RING
PTFECOMPOSITION PACKING
NOTES: SINGLE PACKING ARRANGEMENTS
1 INCLUDES ZINC WASHERS (KEY 28) FOR GRAPHITE
RIBBON PACKING ONLY
2 INCLUDED IN PTFE/VRING PACKING SET (KEY 13).
3 FOR ONLY PTFE/BOUNDCOMPOSITION PACKING,
TOP RING IS CONDUCTIVE GRAPHITE FILAMENT RING.
C05874
11
Figure 4. Packing Arrangements (Continued)
G SET
PTFE/COMPOSITION OR GRAPHITE ENVIROSEAL PACKING ARRANGEMENTS
2. Remove line bolting. Then, remove the control valve from the pipeline and place the valve on a flat surface with the
retainer (key 5) facing up.
12
3. Rotate the drive shaft (key 3) to move the ball (key 2) into the open position.
Note
The retainer (key 5) was installed at the factory using the torque listed in figure 5.
CAUTION
After performing the following procedures, place the retainer, the seat ring, and both face seals on a protected, flat surface
where the threads and inner surface will not be contaminated or damaged.
4. Remove the retainer (key 5) by engaging the retainer tool, attaching an impact wrench or other suitable tool, and
unscrewing the retainer. Inspect the retainer. Place it on a protected, flat surface where the threads and inner
surface will not be contaminated or damaged.
5. Remove the retainer gasket (key 11). Inspect the gasket surface in the valve body.
6. Lift out the seat ring (key 4) and both face seals (key 8). Inspect the parts and place them on a flat, protected
surface.
7. Inspect the shutoff surface of the Vnotch ball. If it is worn, nicked, or scratched, proceed to the Replacing Ball,
Shaft, and Bearings procedure in this manual. If the parts are in good condition and do not require replacement,
continue to the Assembly procedure in this manual.
Assembly
WARNING
Seat ring installation requires that the ball (key 2) remain in the open position.
The ball closes with a shearing, cutting motion, which could result in personal injury. To avoid personal injury or damage to
tools, valve parts, or other items resulting from the ball closing, prevent against ball travel by using travel stops, manual
actuators, constant supply pressure to a pneumatic actuator, or other steps as appropriate. When installing the seat ring,
keep hands, tools, and other objects out of the valve.
1. Apply enough supply pressure to the actuator to open the ball, or take other steps to hold the ball open.
2. Clean the valve body, the retainer threads, the retainer gasket surface, and the seat ring sealing surface.
3. Using either face seals (key 8) in good condition or new face seals, place one seal in the seat ring cavity of the valve
body.
Note
The seat ring (key 4) may have one or two shutoff surfaces. The shutoff surfaces are the narrow, rounded edges of the seat ring
bore. Inspect the seat ring and locate the shutoff surfaces before proceeding.
Make sure the ball (key 2) is open while you install the seat ring (key 4) and retainer ring (key 5). Before installing the
seat ring, open the ball or plug.
13
Table 5. Data for Making and Using the Retainer Tool

VALVE
H H
SIZE, A B D F G A B D F G
(SQUARE) (SQUARE)
NPS
mm Inches
3 79.2 33.3 7.9 41.4 7.9 19.0 3.12 1.31 .31 1.62 .31 .75
4 104.6 33.3 7.9 41.4 7.9 25.4 4.12 1.31 .31 1.62 .31 1.00
6 155.4 38.1 11.2 63.5 11.2 25.4 6.12 1.50 .44 2.50 .44 1.00
8 203.2 50.8 11.2 101.6 11.2 38.1 8.00 2.00 .44 4.00 .44 1.50
10 241.3 50.8 11.2 127.0 19.1 38.1 9.5 2.00 .44 5.00 .75 1.50
12 273.0 50.8 11.2 127.0 25.4 38.1 10.75 2.00 .44 5.00 1.00 1.50
Table 6. Data for Making and Using the Retainer Tool

RETAINER TORQUE
VALVE SIZE, NPS
NSm LbfSft
3 515 380
4 1170 860
6 2305 1700
8 3120 2300
10 4750 3500
12 6100 4500
Figure 5. Data for Making and Using the Retainer Tool
14
Insert a screwdriver, pry bar, or similar tool between the lower ear of the ball and the valve body. Use the pry to move
the ball tightly against the thrust washer and bearing stop (key 7) on the actuator side of the valve. Keep the ball in
that position until you finish installing the seat ring.
4. Insert the seat ring into the seat ring cavity with the correct shutoff surface facing the Vnotch ball and shaft. The
seat ring will cover the face seal installed in step 3.
5. Place the second face seal (key 8) on the seat ring (key 4).
6. Apply antiseize lubricant to the gasket surface in the valve body. Install the gasket (key 11), while making certain
that the concave surface of the gasket is up (hump surface of gasket down).
7. Apply antiseize lubricant to the threads and bottom of the retainer (key 5) only in the area that contacts the gasket.
Thread the retainer into the valve body.
8. Refer to figure 5. Find the correct retainer torque for the valve size. With the appropriate tool, tighten the retainer
to the torque listed in figure 5.
9. A gap between the seat ring (key 4) and retainer (key 5) allows the seat ring to selfcenter. Applying the proper
amount of torque during installation should position the retainer and seat ring properly. Use a feeler gage to
measure between the parts as shown in figures 9 and 10, making certain the necessary clearance exists. Compare
the measured gap to the clearance in table 4; proceed as follows:
DIf the measured clearance is within table values, proceed to the next step.
DIf the measured gap is larger than the maximum, tighten the retainerapply more torque than that listed in figure 5,
if necessary, until the clearance is within maximum and minimum values.
DIf the measured clearance is smaller than the minimum, remove the retainer, seat ring, and face seals, clean the
parts, and reassemble so as to obtain the necessary minimum clearance.
10. Perform the Adjusting Actuator Travel procedure in this manual and then install the control valve in the pipeline.
Replacing Ball, Shaft, and Bearings

Perform this procedure to replace the ball (key 2), expansion pin (key 9), taper pin (key 10), drive shaft (key 3), follower
shaft (key 38), groove pins (key 39), or bearings (keys 6 and 42). These parts are independently replaceable; for
example, installing a new ball does not require replacing a reusable valve shaft or expansion pin assembly. For key
numbers refer to figure 9 for NPS 3 through 8 and to figure 10 for NPS 10 and 12 unless otherwise indicated.
Disassembly
WARNING
To avoid personal injury resulting from contact with edges of the Vnotch ball (key 2) and seat ring (key 4) during ball
rotation, stay clear of its edges when rotating the ball. To avoid damage to tools, valve parts, or other items resulting from
Vnotch ball rotation, keep tools and other property away from the edges of the ball.
The ball closes with a shearing, cutting motion, which could result in personal injury. When the actuator is removed from
the valve, the ball/shaft assembly may suddenly rotate, resulting in personal injury or property damage. To avoid injury or
damage, carefully rotate the ball/shaft assembly to a stable position in the valve body after the actuator is disconnected.
CAUTION
To avoid increased leakage, increased valve component wear or possible damage to the valve body (key 1), ball (key 2),
drive shaft (key 3), follower shaft (key 38), and bearings (keys 6 and 42) resulting from a sharp blow to the actuator or valve
parts, use a wheel puller to separate the actuator parts from the valve drive shaft.
15
Do not drive the actuator parts off the valve drive shaft since this could move the valve bearings, shafts, and ball away from
proper alignment, causing improper seating of the ball. Such misalignment may result in damage to valve components if
the valve is returned to service without disassembly and inspection of the ball alignment.
WARNING
2. Remove the actuator cover. Note the actuator orientation with respect to the valve body and the lever orientation
with respect to the valve drive shaft (see figure 2). Remove the lever but do not loosen the actuator turnbuckle
adjustment. Remove the actuator mounting screws and nuts, and remove the actuator. If necessary, refer to the
actuator instruction manual for assistance.
3. With the valve body (key 1) out of the pipeline, loosen the packing nuts (key 16). If the packing is to be reused, do
not remove it. However, Emerson Process Management recommends that the packing be replaced whenever the
drive shaft is removed.
Table 7. Data for Tapped Holes on Valve Shaft

SHAFT DIAMETER THREAD
VALVE SIZE, NPS Through Valve At Spline End Through Valve At Spline End SIZE,
mm Inches UNC
25.4 25.4 1.00 1.00 3/816
3
25.4 19.1 1.00 0.75 5/1618
4 31.8 31.8 1.25 1.25 3/816
38.1 38.1 1.50 1.50 1/213
6
38.1 31.8 1.50 1.25 3/816
8 38.1 38.1 1.50 1.50 1/213
10 44.5 44.5 1.75 1.75 1/213
53.8 53.8 2.12 2.12
12 3/410
53.8 50.8 2.12 2.00
4. Rotate the Vnotch ball (key 2) to the fully open position.

5. Drive out the groove pin (key 39) that secures the ball (key 2) to the follower shaft (key 38). Remove the groove pin
from the ball ear in the direction shown in figure 6.
Using a pin punch and hammer, firmly strike the chamfered end of the expansion pin through the smaller hole. You
may need to bend the pin or drill the pin before it can be completely removed.
Remove both pins from the ball ear in the direction shown in figure 6. Driving the pins in the other direction will
tighten the pins.
6. For NPS 3 through 8, remove the pipe plug (key 29). Using a punch, drive the follower shaft (key 38) into the center
of the ball (key 2). Use care to avoid dropping the follower shaft.
7. For NPS 10 and 12, remove the hex nuts (key 44), and then remove the bottom flange (key 40). Thread a bolt into
the end of the follower shaft and pull the follower shaft out of the valve. Refer to table 7 for thread sizes. The
bearing (key 6) may come out with the follower shaft.
8. For NPS 3 through 8, refer to figure 6. The expansion pin (key 9) and the taper pin (key 10) inside of it are holding
the ball in position on the drive shaft. Find the larger hole in the ball ear where these pins enter the ear. On the
16
opposite side of the ear is a smaller hole where the chamfered end of the expansion pin rests on the inner lip of the
hole.
9. For NPS 10 and 12, drive out the groove pin that secures the ball to the drive shaft. Remove the groove pin from the
ball ear in the direction shown in figure 6.
WARNING
To avoid personal injury or damage to tools, valve parts, or other items resulting from the ball (key 2) falling from the valve
body, support the ball to prevent it from falling as the drive shaft (key 3) is being removed.
10. Pull the drive shaft (key 3) from the valve body. If the shaft cannot be removed by hand, attach a slide hammer or
similar tool to the spline end of the shaft that was attached to the actuator. If the shaft has a tapped hole at the
spline end of the shaft, refer to table 7 for thread sizes.
11. Remove the ball (key 2), and thrust washers (key 12) from the valve body. (If using 177PH thrust washers there
will be two, if using alloy 6 there will only be one thrust washer.)
Figure 6. Taper and Expansion Pin Removal from Ball and Drive Shaft
DRIVE PINS OUT

FROM THIS END
(SMALLER HOLE)
SLASH MARK ON SPLINED

E0575 END OF SHAFT
Note
For NPS 3 through 8, two shaft bearings (key 6) are located inside the valve body on either side of the ball. Only one of these two
bearings is identified by key 6. The other bearing is located along the drive shaft on the other side of the Vnotch ball.
For NPS 10 and 12, there are two shaft bearings. One is identified as key 6, and the other is identified as key 42.
12. If the shaft bearings are to be replaced, remove the packing (key 13).
13. If the bearing closest to the packing (key 6 on NPS 3 through 8 and key 42 on NPS 10 and 12) requires replacement
and cannot be removed by hand, press it out using a ram with dimensions as given in figure 7. The ram has a smaller
diameter than the bearing stop (key 7) so the bearing stop need not be removed when pressing out the bearing on
the drive shaft. Insert the ram through the packing box and press the bearing into the valve body cavity. Take care
not to move the bearing stop when pressing out the bearing.
14. For NPS 3 through 8, if the second bearing (key 6) requires replacement and cannot be removed by hand, use one
of the following methods:
17
DKnock or pry the bearing out, or
DUse the valve drive shaft as a piston to drive the bearing from the valve body. To accomplish this, install the pipe
plug (key 29). Fill the bearing bore with a heavy grease and then insert the end of the shaft back through the valve
body and into the greasefilled bearing. Protect the splined end of the shaft with, for example, a block of wood; then
strike the protected end. When the shaft is struck, it will act as a piston, pushing the grease into the bearing bore.
The grease will then force the bearing out of the bore and farther along the shaft. Soon, the bearing will be
positioned for easy removal.
15. For NPS 10 and 12, if the bearing (key 6) on the follower shaft requires replacement and cannot be removed by
hand, press it out using a ram with dimensions as given in figure 7. Press the bearing into the valve body cavity.
16. If used, remove the Orings (keys 19 and 20) from the bearings. Also, for NPS 3 through 8, remove the pipe plug
(key 29).
Assembly
Note
Before starting to assemble the valve components, place the valve body (key 1) on a flat surface with the retainer (key 5) facing
down as shown in figure 8. This orientation of the valve allows easier installation of the Vnotch ball.
1. Thoroughly clean the parts before assembly.

Table 8. Ram Dimension for Bearing Removal
A MAX.
VALVE L
MIN.
SIZE, NPS
mm Inches mm Inches
27.8 1.094
3 165 6.50
27.4 1.078
34.1 1.344
4 165 6.50
33.7 1.328
42.1 1.656
6 197 7.75
41.7 1.641
42.1 1.656
8 229 9.00
41.7 1.641
48.4 1.905
10 229 9.00
48.0 1.890
57.8 2.275
12 260 10.25
57.4 2.260
Figure 7. Ram Dimension for Bearing Removal
A3308
2. If Orings (keys 19 and 20) are used, apply a small amount of lubricant to the Orings so the bearings will easily slide
into the valve body. Insert the smaller Oring (key 20) inside the bearing and the larger Oring (key 19) around the
outside of the bearing.
18
CAUTION
To avoid damage to Orings resulting from contact with sharp edges within the bearing holes, use appropriate care when
installing the Orings.
3. Slide the bearing for the follower shaft (key 6) located opposite the packing box and, if used, Orings (keys 19 and
20) into the valve body. For NPS 10 and 12, make certain the groove located on the outside diameter of the bearing
is positioned towards the bottom flange side of the valve body.
4. Slide the bearing located on the packing box side (key 6 for NPS 3 through 8 and key 42 for NPS 10 and 12) into the
valve body and against the bearing stop.
5. For NPS 3 through 8, inspect the drive shaft (key 3). Insert the shaft end opposite the splined end into the packing
box and through the bearing that was previously installed in the packing box in step 4. Stop before the drive shaft
enters the main valve body cavity. Support the splined end of the shaft.
For NPS 10 and 12, inspect the drive shaft (key 3). Insert the splined shaft end with the groove pin hole into the
packing box and through the bearing that was previously installed in step 4. Stop before the drive shaft enters the
main valve body cavity. Support the end of the drive shaft that extends out from the valve body.
6. For NPS 3 and 4, insert the follower shaft through the outside of the ear of the Vnotch ball that has the smaller
diameter (nonstepped) hole. Push the follower shaft through the ear until the end of the follower shaft with the
groove pin hole is between the ears and the other end of the follower shaft is flush with the outside edge of the ear.
Place the ball in the valve body cavity with the ear containing the follower shaft adjacent to the follower shaft bore.
Slide the follower shaft through the ear of the ball and into the bearing (key 6) which was previously installed in step
3.
For NPS 6 and 8, locate the smaller diameter hole in the Vnotch ball ear. Place the ball in the valve body cavity with the
ear containing the smaller diameter hole adjacent to the follower shaft bore. Place the follower shaft between the ears
of the ball. Slide the follower shaft through the ear of ball and into the bearing (key 6) that was previously installed in
step 3.
For NPS 10 and 12, place the ball in the valve body cavity. Slide the follower shaft, splined end first, through the
bearing (key 6) that was previously installed in step 3, and into the ear of the ball. Align the groove pin hole in the
follower shaft with the hole in the ball ear.
7. For NPS 3 through 8, position the ball so that the larger hole is facing up, away from the seat ring and retainer.
Determine the correct orientation of the Vnotch ball (key 2) required by the specific installation orientation of the
valve and the flow direction of the process fluid. See figure 2.
For NPS 10 and 12, determine the correct orientation of the Vnotch ball (key 2) required by the specific installation
orientation of the valve and the flow direction of the process fluid. See figure 2. The groove pin hole in both the drive
shaft (key 3) and the ear of the ball are offset from center. Make certain the holes will align.
Note
Before proceeding, inspect the Vnotch ball position once again to ensure the correct orientation. If the ball is not properly
installed, it will not rotate properly and will not shutoff in service.
19
8. Hold the thrust washer (key 12) between the ball (key 2) and the bearing installed next to the packing (key 6 for NPS
3 through 8 and key 42 for NPS 10 and 12).
Note
To obtain the correct thickness, two thrust washers (key 12) are needed when using 177PH. When using alloy 6, only one thrust
washer is needed to get the correct thickness.
For NPS 10 and 12, align the zero mark located on the end of the drive shaft with the zero mark located on the ball ear.
For all sizes, slide the valve drive shaft (key 3) from the packing box into the valve body through the thrust washer and
into the ear of the ball.
9. For NPS 3 through 8, secure the ball in the correct open position. Locate the slash mark on the splined end of the
valve drive shaft. Rotate the drive shaft until the slash mark is vertical and facing out from the center of the shaft in
the same direction as the ball seating surface. See figure 8.
Figure 8. Taper and Expansion Pin Insertion into Ball and Drive Shaft
PINS GO IN FROM
THIS END (LARGER HOLE)
LASH MARK
N SPLINED
ND OF SHAFT
E0576
Note
When the valve drive shaft is correctly positioned for NPS 3 through 8, the slash mark on the splined end will be parallel with the
ball shutoff surface. See figure 8. If the ball is not properly aligned with the slash mark, the valve will not function correctly.
Step 9 is not required for NPS 10 and 12 because the drive shaft and the ear of the ball are both splined and were aligned in step 8.
10. Secure the ball to the follower shaft by aligning the groove pin hole in the ball ear and the hole on the opposite
side of this ear with the groove pin hole through the follower shaft (key 38).
11. Use pin punches to drive in the groove pin until it is flush with the surface of the ball ear. Stake both ends of the pin
hole in the ball ear to retain the pin during this step.
12. Secure the ball to the drive shaft (key 3) as follows:
DFor NPS 3 through 8:
20
a. The holes in both the drive shaft (key 3) and the ear of the ball are offset from center. Make certain the holes in
the ear of the ball will align with the hole in the drive shaft.
Note
If the holes in the ball ear do not line up with the hole in the drive shaft, check the slash mark on the splined end of the shaft. Make
sure the shaft and ball are properly oriented.
b. Place the chamfered end of the expansion pin (key 9) into the larger hole in the ball ear (see figure 8).
CAUTION
To avoid damage to the expansion pin, ball, or drive shaft resulting from the application of excessive force on the expansion
pin, use appropriate care when driving the expansion pin through the ball and drive shaft. Use the correct tool. Do not use
excessive force.
c. Drive the expansion pin into the larger hole until the chamfered end of the pin reaches the inner lip of the smaller
hole on the opposite side of the ball. Closely observe the progress of the pin to avoid striking it after it has
reached the lip of the smaller hole.
d. Place the taper pin (key 10) into the open end of the expansion pin. Drive the taper pin into the expansion pin
until the pins, ball, and drive shaft are snug. Do not attempt to drive either pin flush with the ear.
DFor NPS 10 and 12, the groove pin holes in both the drive shaft (key 3) and the ear of the ball are offset from center
and have spline ridges. Make certain the holes in the ear of the ball will align with the hole in the drive shaft. Secure
the ball to the drive shaft by using pin punches and driving in the groove pin until it is flush with the surface of the
ball ear. Make certain that the groove pin goes completely through the drive shaft and into the opposite side of the
ball ear.
13. Rotate the ball by hand to check that it rotates properly. If rotation interferes with the valve body, drive out the
taper and expansion pins (keys 9 and 10) for NPS 3 through 8 and the groove pin (key 39) that fastens the drive shaft
to the ball for NPS 10 and 12. Remove the drive shaft (key 3), and repeat this procedure starting with step 5.
14. For NPS 3 through 8, install the pipe plug (key 29).
15. For NPS 10 and 12, install the gasket (key 41), bottom flange (key 40), and then install and tighten the hex nuts
(key 44). Make sure the pipe plug (key 29) is installed in the bottom flange.
16. If the seat ring (key 4), face seals (key 8), and retainer (key 5) need to be installed, complete the Assembly portion
of the Replacing Retainer, Seat Ring, and Face Seals procedure in this manual. If the seat ring has previously been
installed, proceed to Adjusting Actuator Travel in this manual. If the packing has been removed, be sure to refer to
the Packing Maintenance procedures in this manual to replace the packing before installing the actuator on the
valve.
Adjusting Actuator Travel

Perform this procedure whenever the actuator is removed or disconnected from the valve and whenever the seat ring
and retainer (keys 4 and 5) are removed. Too little actuator travel will increase shutoff leakage; too much travel will
cause excessive ball and seat ring torque and wear.
Any of the Fisher pneumatic, electric, electrohydraulic, or manual actuatorsor any other actuatormust be adjusted
for use with a CV500 valve so that the ball is rotated to the fully closed position. A gap of approximately 0.0254 mm
21
(0.001 inch) for temperatures to 260_C (500_F) or 0.1524 mm (0.006 inch) for higher temperatures measured
between the seat ring (key 5) and retainer (key 4) indicates the fully closed position.
Note that this gap is also measured when assembling the seat ring, retainer, and face seals to ensure correct assembly.
Measure the gap according to this procedure to ensure proper actuator adjustment. Merely completing the assembly
measurement is not sufficient.
Travel adjustments vary with the type of actuator (some use turnbuckle assemblies; some use externally adjusted
travel stops; others use internal limit switches). Refer to the actuator instruction manual for adjustment instructions.
Note
When mounting the actuator, be sure the ball (key 2) is closed. Do not use a hammer or other tool to drive the actuator lever onto
the valve shaft. Clean the valve shaft and actuator lever splines to be sure the actuator lever will slide on easily.
If the lever does not slide on easily, carefully wedge the ball solidly against the actuatorside thrust washer using a screw driver or
similar tool in the same location as the pry bar in the installation. Keep the wedge in place while installing the lever, but again, do
not drive on the lever.
Remove the wedge after you have clamped the actuator lever on the valve shaft and connected the lever to the actuator piston
rod or diaphragm rod.
1. Mount the actuator following the instructions in the actuator instruction manual. Refer to figure 2 to select
actuator mounting style and position and to orient the actuator lever with the valve drive shaft (key 3).
2. For actuators with clamped levers, pull the drive shaft (key 3) by hand toward the packing (key 13) so that the ball
(key 2) and thrust washer (key 12) are tight against the bearing closest to the packing (key 6 for NPS 3 through 8
and key 42 for NPS 10 and 12). Clamp the lever to the valve drive shaft.
CAUTION
Do not apply full actuator signal (pressure or power) to the actuator in the next step. A full signal may wedge the ball into
the seat ring. Use a regulated signal source and gradually increase the signal to slowly stroke the actuator.
3. Adjust the actuator travel and stroke the actuator so that the ball is close to but not contacting the seat ring at full
actuator travel. If available on electric actuators, use the manual handwheel to position the plug.
4. Adjust the travel, using a full actuator signal, until the ball contacts the seat ring around its full circumference. This
contact selfcenters the seat ring on the Vnotch ball.
5. Continue to adjust the travel until a gap of approximately 0.0254 mm (0.001 inch) exists between the seat ring and
retainer, as shown in figure 10, at full actuator travel.
6. Refer to the actuator instruction manual to lock the actuator travel adjustment.
Changing Valve Flow Direction

The CV500 valve may be installed in either forward or reverse flow service. Standard flow direction is forward flow
enters the seat ring first, then flows past the Vnotch ball. If changing flow direction is necessary, release all pressure
from the valve and actuator. Remove the control valve assembly from the pipeline and rotate the assembly about the
valve drive shaft to put the retainer end of the valve where the other end was. Refer to the procedure for changing
actuator mounting style if the actuator must be repositioned, and refer to the installation section to install the control
valve assembly. Be sure to reposition the flow direction arrow on the valve.
22
Changing Actuator Mounting Style

Refer to figure 2 of this manual and the actuator instruction manual when changing mounting styles or positions.
Righthand mounting places the actuator on the right side of the valve as viewed from the upstream side of the valve;
lefthand mounting places the actuator on the left side of the valve. Remember that the upstream side of the valve
inlet is the retainer end of the valve body for forward flow and the other end of the valve body is the upstream side for
reverse flow.
Complete the Adjusting Actuator Travel procedure in this manual whenever the actuator is removed.
Parts Ordering
A serial number is assigned to each valve body and stamped on the nameplate. Always refer to this serial number when
corresponding with your Emerson Process Management sales office regarding spare parts or technical information.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.
Parts Kits
Repair Kits
Repair kits include recommended spares for standard and sealed bearing constructions.
VALVE SIZE, NPS REPAIR KIT NUMBER

3 RV500X00042
4 RV500X00052
6 RV500X00062
8 RV500X00072
Parts Included in Kits
Quantity in Kit
Key Number Description
9 Expansion pin 1
10 Taper pin 1
11 Retainer gasket 1
19 Oring (sealed bearing only) 2
20 Oring (sealed bearing only) 2
23
Retrofit Kits for ENVIROSEAL Packing

Retrofit kits include parts to convert existing CV500 valves with single depth packing box to the ENVIROSEAL packing
box construction. Retrofit kits include single PTFE or graphite packing box construction (see the following table).
SHAFT DIAMETER PART NUMBER

VALVE SIZE, NPS
mm Inches Single PTFE Graphite
3 25.4 1 RRTYXRT0052 RRTYXRT0352
4 31.8 11/4 RRTYXRT0062 RRTYXRT0362
6&8 38.1 11/2 RRTYXRT0072 RRTYXRT0372
10 44.5 13/4 RRTYXRT0682 RRTYXRT0822
12 53.8 21/8 RRTYXRT0722 RRTYXRT0862
Parts Included in Kits Quantity in Kit

Key Description Single PTFE Graphite
100 Packing Stud Packing Stud 2 2
101 Packing Nut Packing Nut 2 2
102 Packing Flange Packing Flange 1 1
103 Spring Pack Assembly Spring Pack Assembly 1 1
105 Packing Set Packing Set 1 1
106 AntiExtrusion Washer AntiExtrusion Washer 2
107 Packing Box Ring Packing Box Ring 1 1
Repair Kits for ENVIROSEAL Packing

Packing boxes in these valves may be deep drilled. If the valve body being repaired has a deep packing box, additional
parts are required. Refer to the Packing Maintenance section in this manual.
SHAFT DIAMETER PART NUMBER

VALVE SIZE, NPS
mm Inches PTFE Graphite
3 25.4 1 RRTYXRT0052 13B8816X092
4 31.8 11/4 RRTYXRT0062 13B8816X112
6&8 38.1 11/2 RRTYXRT0072 13B8816X142
10(1) 44.5 13/4 RRTYXRT0232 13B8816X152
12(1) 53.8 21/8 RRTYXRT0252 13B8816X182
Parts Included in Kits
Quantity in Kit
Key Number Description
105 Packing Set Packing Set 1 1
Anti Anti
106 2 ---(2)
Extrusion Washer Extrusion Washer
1. Order individual parts from the Parts List.
2. Included in packing set key 105.
24
Figure 9. Fisher CV500 Valve, NPS 3 Through 8
1 MEASURE GAP HERE

42B3374A
25
Figure 10. Fisher CV500 Valve, NPS 10 and 12
42B5286A
26
Figure 11. Typical ENVIROSEAL Rotary Packing Arrangements with PTFE Packing
F
NOTE
1
2
ALTER
Figure 12. Typical ENVIROSEAL Rotary Packing Arrangements with Graphite Packing
27
Parts List Key
23
Description
Drive Screw
24 Pipe plug
25 Cap Screw
26 Hex Nut
Note
28* Packing Washer (not shown)
Contact your Emerson Process Management sales office for Part 29 Pipe Plug
Ordering information. 30 Nameplate
32 Flow Arrow
33 Retainer Tool (Not Shown)
36 Stud
37 Cap Screw
38* Follower Shaft
39 Groove Pin
Valve Body (figures 9 and 10) 40 Bottom Flange
41* Gasket, S31603
Key Description 42* Drive Bearing
43 Stud (for bottom flange bolting)
1 Body/Bearing Assembly 44 Hex Nut (for bottom flange bolting)
Keys 1 and 7 are included in the valve body/bearing 45 Packing Flange
assembly. If a part number is required, contact 130 Clamp (Req'd w/nonconductive packing)
your Emerson Process Management sales office for assistance 131 Bonding Strap Assembly (Req'd w/nonconductive packing)
2* Ball
3* Drive Shaft
4* Seat Ring, Full Port/Metal Seat
5 Retainer Ring ENVIROSEAL Packing System
6*
7
Bearing (2 req'd)
Bearing Stop (figures 11 and 12)
8* Face Seal, (2 req'd) Key Description
9* Expansion Pin, S20910
10* Taper Pin, S20910 100 Packing Flange Stud
11* Retainer Gasket 101 Packing Flange Nut
12 Thrust Washer (2 req'd for 177PH)(1) (1 req'd for alloy 6) 102 Packing Flange
13* Packing Set 103 Spring Pack Assembly
14 Packing Follower 105* Packing Set
15 Packing Flange Stud 106* AntiExtrusion Ring, Composition/graphite
16 Packing Flange Nut 107* Packing Box Ring
17* Packing Box Ring 108* Packing Ring
18 Lantern Ring 109* AntiExtrusion Ring
19* ORing (for sealed bearings, 2 req'd) 110 Lantern Ring
20* ORing (for sealed bearings, 2 req'd) 111 Tag
21 Antiseize lubricant 112 Cable Tie
22 Identification Nameplate 113 Lubricant
*Recommended spare parts
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher, Vee-Ball, FIELDVUE, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson
Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are
the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
28
E 1991, 2015 Fisher Controls International LLC. All rights reserved.
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. 'JTIFS $POUSPMT *OUFSOBUJPOBM --$ "MM SJHIUT SFTFSWFE
21/01/2014
LIMIT SWITCH SP DATASHEET
INTERRUPTEUR DE FIN DE COURSE CARACTRISTIQUES TECHNIQUES SP 1/2
FRENCH ENGLISH
Levier SP 4715 (exemple command part) Lever SP 4715 (example ordered separately)
Rf. GENERAL ELECTRIC 197 B 6824 P1 GENERAL ELECTRIC ref. 197 B 6824 P1
Effet momentan action droite et gauche Momentary effect with action on right and on left
Marquage Marking
2 Trous de fixation 2 fixing holes
Masse extrieure M4 External earth contact M4
4 fils longueur 1,3 m 4 wires 1.3 m long
Rf. FILOTEX 1900A AWG 14 Ref. FILOTEXT 1900A AWG 14
C : Fil vert C: green wire
NC : Fil noir NC: black wire
NO : Fil rouge NO: red wire
MASSE : Fil vert jaune GROUNDING : yellow green wire
ATTENTION: - Emballages diffrents pour interrupteur et levier WARNING: - Different packings for switch and lever
- Sur chaque emballage de linterrupteur prciser : - On each switch packing, specify:
1 - Rf. CROUZET SP 3969.10 1 - CROUZET Ref. SP 3969.10
2 - Rf. GENERAL ELECTRIC 328 A 7435 P1 2 GENERAL ELECTRIC Ref. 328 A 7435 P1
3 - Rf. Commande client 3 - Customer order ref.
ATEX Directive 94/9/CE ATEX Directive 94/9/CE
AUCUNE MODIFICATION PERMISE SANS EN RFRER NO MODIFICATION ALLOWED WITHOUT GIVING PRIOR NOTICE
LORGANISME NOTIFI (LCIE) TO THE NOTIFIED BODY (LCIE)
Marquage du produit Product marking
Logo Crouzet Crouzet logo
Sigle CE EC marking
Sigle Ex II 2G Ex II 2G marking
Type SP3969-10 SP3969-10 Type
30Vcc / 3A - 250Vca /1A - 140Vcc / 0.004A 30Vdc / 3A - 250Vac /1A - 140Vdc / 0.004A
EEx d II C T6 EEx d II C T6
0081 LCIE 02 ATEX 6159x 0081 LCIE 02 ATEX 6159x
SP 396910
21/01/2014
LIMIT SWITCH SP DATASHEET
INTERRUPTEUR DE FIN DE COURSE CARACTRISTIQUES TECHNIQUES SP 2/2
Lors de la commande, le client doit dcrire Crouzet les conditions When placing their orders, customers must describe the operating
dutilisation (type datmosphre : poussire ou gaz, groupe de gaz, conditions to Crouzet (type of atmosphere: dust or gas, gas group,
zone dutilisation, catgorie dappareil, temprature ambiante maximale operating zone, device category, maximum operating ambient
dutilisation, etc.) temperature, etc.)
Dtecteur antidflagrant homologu LCIE 02 ATEX 6159X Explosion proof detector with LCIE 02 ATEX 6159X approval
Plan de montage 79252525 Assembly drawing 79252525
Plan de marquage MA83990129-002FR Layout drawing MA83990129-002FR
Base : 83.770.042 Basic product: 83.770.042
N Produit fini : 83.990.129 Finished product N: 83.990.129
Nota : les caractristiques et cotes non prcises sont identiques au Note : unspecified characteristics and dimensions are similar to the
produit standard standard product
CARACTRISTIQUES SPCIALES SPECIAL CHARACTERISTICS
Course dapproche (CA): 10130 Approach stroke: 10130
Course diffrentielle (CD): 2 MAX Differential stroke: 2 MAX
Course totale (CT) : 60 MIN Complete stroke: 60 MIN
Course de travail MIN (CTR) : 16 Working stroke: 16 MIN
FC MAX : 40 N.cm FR MIN : 5 N.cm FC MAX : 40 N.cm FR MIN : 5 N.cm
Temprature max demploi : 200C Max operating temperature : 200C
CONTRLE CONTROL
Contrle NQA : 0,25 % - C.A. : 10130 CD : 2 MAX CT : 60 MIN AQL Control: 0,25 % - C.A: 10130 CD: 2 MAX CT: 60 MIN
FC MAX : 40 N.cm FR MIN : 5 N.cm FC MAX : 40 N.cm FR MIN : 5 N.cm
Contrle 100% : 100 % Control:
A) Rigidit dilectrique : 1000 V. 1mn A) Dielectric strength > 1000 V. 1mn
B) Rsistance disolement : 1000 M B) Isolation: 1000 M
A) & B) entre contacts et entre contacts et masse A) & B) between contacts and between contacts and earth contact
C) Rsistance de contacts sous 10mA. 10Vcc C) Contact resistance with 10mA. 10Vdc
Rc d 50 m Rc d 50 m
Conformit Aspect - Prsence levier Conformity Aspect - Lever presence
SP 396910
Hermetically sealed microswitch
Without accessories
(basic cell -55 +150C 83 151 001)
HERMETIC SEAL
HERMETICALLY SEALED CELL 83 151... We guarantee that our products are
PRESENTATION hermetically sealed according to stan-
dard
This is the basic component for our whole range of standard 1-pole and 2-pole EN 60068 -2-17 IEC 68-2-17
hermetically-sealed limit switches plus the 3-pole version (special Limit Switches).
Solder Fine leakage current less than
The CROUZET hermetic microswitch combines a snap-action switching system
1 x 10-6 atm cm3/s
with high resistance to shock and vibration in an hermetically sealed miniature (Performance value 1 x 10-8 atm cm3/s)
case which encloses an atmosphere of inert gas around its contacts, ideal for
Inert gas switching very low level circuits and higher currents also.
filling
The meticulous care taken in the manufacture of this hermetically sealed cell in
Solder terms of assembly processes, cleanliness of components as well as inspection procedures, result
in a product which is ideal for operation in severe environments where a high level of reliability is
Compressed essential.
glass seal The CROUZET hermetically sealed cell is particularly well suited to sectors such as Aerospace,
Armaments, Marine, Nuclear, etc.
Product characteristics Connections Dimensions Electrical diagram

Min. current 5 Vdc mA 1 01 - Rest position 114 - Green wire C
A - Parallel to the axis (//)
Nominal current 105 - 3 terminals 1.3 at 120 115 - NC Black wire
B - Perpendicular to the axis ( _l )
Resistive 48 Vdc (1) A 3 116 - NO Red wire
131 - Epoxy resin coating
Lamp 115 V - 400 Hz A 1
*0.38 mm2 - 0.50 m long
Lamp 30 Vdc (1) A 2
Resistive 30 Vdc (1) A 3
Inductive L/R = 0.005 s 30 Vdc (1) A 1.5
Soldered
Resistive 220 Vac A 1
Inductive - cos 0.8 220 Vac A 0.4
Service life at nominal
min 200,000
current(3) - operations
Dielectric strength between
V 1,200
connections and ground
W2 W2N
Rigidity between connections V 1,000
Insulation resistance (at 500 Vdc) M 100
Voltage drop at 1 A (2) V 0.02
Operating temperature C -55 +150 STABILITY
Resistance to shock (3) g/ms 200/11 Wired* OF MECHANICAL
Resistance to vibration (3) g/Hz 80/20 2000 CHARACTERISTICS
(Mounted in temperatures of up to 150C
under a load of 25 N).
Operating Release Total travel Differential
Pre-travel Overtravel
force force force travel We have only recorded a variation of 0.5 N
for Forces
A B and 0.02 mm for positions.
OF RF TTF PT DT OT
max. min. max. max. min.
VERY GOOD
10 N 1.5 N 20 N 0.15 mm 0.05 mm 0.08 mm MECHANICAL RELIABILITY.
Hermetically sealed microswitches
With accessories
(basic cell -55 +150C 83 151 001)
Part numbers
2-POLE 2-POLE
W2 83 151 012 83 151 014 83 151 013 83 560 011 83 560 012 83 560 014 83 560 311 83 560 312
Soldered connections
W2 N 83 151 042 83 151 044 83 151 043 83 560 041 83 560 042 83 560 049 83 560 341 83 560 342
Wire 0.38 mm2 with parallel wires 83 151 022 83 151 024 83 151 023 83 560 021 83 560 022 83 560 321 83 560 322
0.5 m long perpendicular 83 151 032 83 151 034 83 151 033 83 560 031 83 560 032 83 560 331 83 560 332
Mounting by flange
by threaded barrel
reinforced
Control via simple actuator
via roller actuator
Product characteristics
Max. operating force N 10 10 10 5 5 2.5 -> 8 15 N 15 N
Min. release force N 1.5 1.5 1.5 0.5 0.5 1.5 1.5 N 1.5 N
Permitted
overtravel force N 20 20 20 50
Positive
overtravel stop
Service life (operations - min) 200,000 200,000 200,000 100,000 100,000 100,000 100,000 100,000
Max. pre-travel mm 0.25 0.25 0.25 6 6 0.3 -> 0.75 6 6
Max. differential travel mm 0.05 0.05 0.05 0.8 0.8 0.3 1.5 1.5
Min. overtravel mm 0.08 0.08 0.08 0.4 -> 0.8 0.4 -> 0.8 0.3 0.4 -> 0.8 0.4 -> 0.8
Weight (without wires) g 5 5 13 6 7 21 12 13
Dimensions
Add the dimensions of the various
connections
to find the total dimensions
indicates the wire direction
01 - Tripping point
111 - 2.5 x 17/flat
Panel cut-out
3,2 14,2
12,1
Hermetically sealed limit switches
(basic cell -55 +150C 83 151 001)
Part numbers
W2 83 770 012 83 770 011 83 770 014 83 770 015 83 771 011
Soldered connections
W2 N 83 770 042 83 770 041 83 770 044 83 770 045 83 771 041
Wire 0.38 mm2 with parallel wires 83 770 022 83 770 021 83 770 024 83 770 025 83 771 021
0.50 m long perpendicular 83 770 032 83 770 031 83 770 034 83 770 035 83 771 031
Control single-pole
simple plunger two-pole
With single-pole ball plunger
With single-pole roller plunger
Product characteristics
Max operating force N 12 12 12 12 30
Min. release force N 1.5 1.5 1.5 1.5 3
Permitted
overtravel force N 20 50 50 50 80
Positive overtravel stop
Max. pre-travel mm 0.3 0.3 0.3 0.3 0.5
Max. differential travel mm 0.05 0.05 0.05 0.05 0.15
Min. overtravel mm 1 3 3 3 5
Resistance to shocks g/ms 100/11 100/11 100/11 100/11 100/11
Resistance to vibrations g/Hz 50/800 2000 50/800 2000 50/800 2000 50/800 2000 50/800 2000
Weight (without wires) g 21 15 15.5 20 47.5
Service life (operations - min) 100 000 100,000 100,000 100,000 100,000
Dimensions
Add the dimensions of the various connections for the total dimensions
indicates the direction of the wires
30 - Ball bearing 3
106 - Nut h 2 - 11 / plain
107 - Stop washer - 0.8 thick
112 - Locating pin- h.2
120 - Nut h 2.5 - 15 / flat
Panel cut-out
3,2 14,2 3,2 12,2

9,6
12,1
2,3 8,2
7,2

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g

GE Power & Water

GE DEVICE CODE : VA13-1, -2

KKS DEVICE CODE : MBH32AA210, MBH32AA230

DESIGNATION : GAS FUEL PURGE CIRCUIT VALVE

GE PART NUMBER : 381A7159P004

VALVE : FISHER / CV500

ACTUATOR : FISHER / 1052-60

LIMIT SWITCH : CROUZET / SP 3969-10 83.990.129

LITERATURE REFERENCE : D101640X012 + D100319X012 +

SP 3969-10 + CROUZET SWITCH (70 PAGES)

Fisherr CV500 Rotary Control Valve

Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Fisher CV500 VALVE WITH 2052 ACTUATOR AND

End Connection Style Actuator Mounting

Emerson Process Management

Table 2. Maximum Allowable Shutoff Pressure Drops(3)

Table 3. Shaft Diameters and Approximate Weights

Figure 2. Index Marks for Actuator Lever Orientation

Line Studs (Key 36) Cap Screws (Key 37)

PN10 10 M20 x 2.5 350 150 --- --- --- ---

PN16 10 M20 x 2.5 350 3 300 4 3/410 UNC 2.38 2.88

Valve Bolt Length, 4 300 4 3/410 UNC 2.38 2.88

Figure 3. Optional ShafttoBody Bonding Strap Assembly

Replacing Retainer, Seat Ring, and Face Seals

Table 4. Assembly Clearance

Figure 4. Packing Arrangements

Figure 4. Packing Arrangements (Continued)

PTFE/COMPOSITION OR GRAPHITE ENVIROSEAL PACKING ARRANGEMENTS

Table 5. Data for Making and Using the Retainer Tool

Table 6. Data for Making and Using the Retainer Tool

Figure 5. Data for Making and Using the Retainer Tool

Replacing Ball, Shaft, and Bearings

Table 7. Data for Tapped Holes on Valve Shaft

4. Rotate the Vnotch ball (key 2) to the fully open position.

DRIVE PINS OUT

SLASH MARK ON SPLINED

DKnock or pry the bearing out, or

1. Thoroughly clean the parts before assembly.

Figure 7. Ram Dimension for Bearing Removal

Adjusting Actuator Travel

Changing Valve Flow Direction

Changing Actuator Mounting Style

VALVE SIZE, NPS REPAIR KIT NUMBER

Retrofit Kits for ENVIROSEAL Packing

SHAFT DIAMETER PART NUMBER

Parts Included in Kits Quantity in Kit

Repair Kits for ENVIROSEAL Packing

SHAFT DIAMETER PART NUMBER

Figure 9. Fisher CV500 Valve, NPS 3 Through 8

1 MEASURE GAP HERE

Figure 10. Fisher CV500 Valve, NPS 10 and 12

Parts List Key

*Recommended spare parts

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- 'PS 4J[F BDUVBUPST 3FNPWF UIF BDUVBUPS TQSJOH LFZ

C 'PS BDUVBUPST *G UIF TQSJOH CBSSFM LFZ

3FGFS UP GJHVSF GPS UIF EFTJSFE PSJFOUBUJPO PG UIF IPVTJOH LFZ

- "TTFNCMF UIF EJBQISBHN SPE TQSJOH TFBU LFZ

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- #F DFSUBJO UIF USBWFM TUPQT LFZ

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