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Technical manual
GB
GB
Summary
This leaflet provides CTI Automatic Transfer Switch The maintenance operations must be carried out
range, safety, connection and operating instructions. exclusively by authorised and appropriately trained
This system must always be installed and personnel.
commissioned by specialised and qualified persons. This system complies with the community directives
Check earth cable connected before powering the applicable to this product. Thus, it bears the CE
unit mark.
Keep the cabinet clean using a dry cloth. Compliance with IEC 60947-6-1.
It is recommended that this leaflet be kept in a place Information provided in this instruction manual is
easily accessible to all of those who may need it. subject to change and not contractual.
INTRODUCTION
General introduction
The CTI enclosure integrates a 4-pole fast changeover The electronic module includes:
switch including electronic control to meet the IEC Source supply monitoring
60947-6-1 standard. Thanks to the changeover switch
Metering display (voltage and frequency as standard)
technology, it is always possible to manually operate
the system in order to guarantee the changeover panel Test operations and Sequences programming using
operation under all circumstances. keypad.
This new development allows advantages brought Manual & padlocking operations, as well as electronic
using switch technology but keeps contactor control module programming and use are directly accessible
possible on request via programming (Refer to from the front panel.
RETURN 0 Function).
5
2 - OPERATION :
2
A flexible operating mechanism enables fast
1 automatic or local/emergency manual operation with
padlocking facility.
3 - ENCLOSURE :
A dedicated compact stylish enclosure that is both
4
ergonomic and easy to install.
A dedicated enclosure
and manual operation of the system.
Earth connection
Bridging bar
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4
CTI Transfer Panel
INTRODUCTION
Voltage options
CTI power supply can carry from 220-20% Vac to
277+10% Vac under frequency 50Hz or 60Hz.
Two CTI versions have been developed to meet all of
voltage configurations required.
Accessories
> The following accessories are available as custo-
mer fitted options:
Auxiliary contacts module for switch position
information (Main, Gen, zero position). One module
includes the 3 positions information. 1 module
maximum is the standard CTI enclosure. Option code
is TAUX.
Environment
> The complete enclosure meets following
environmental requirements:
Ingress protection of IP41 with overall rating of IP21 Operating temperature of +40C to +65C with de-
Operating temperature of 10C to +40C without rating
de-rating Maximum storage is one year
95% humidity non condensing at +40C 80% humidity non condensing at +55C.
Maximum operating altitude without switch de-rating
is 2 000 m above sea level.
TECHNICAL CHARACTERISTICS
First operation
The system is delivered in position 0 and in auto
mode with the generator start contact closed.
225 mm (M6)
275 mm (M6)
Accessories mounting
> Auxilary contacts > Voltage sensing tap
1 auxiliary contact normally open and normally closed Allows for each pole voltage sensing or supply (max
for each position I,O,II. Use dedicated screws 1,5 mm2 cable), power cables connection capacity
delivered with the accessory. remains available.
Network configurations
VOLTAGE CONFIGURATIONS
Network FG Wilson Voltage Frequency Electrical drawing
type option code
L9 L8 L6 L5
50 Hz
3 phase 4 wires
3P4L L7 L4
V610 208 V / 120 V 60 Hz
L7 L8 L9 N2 L4 L5 L6 N1
N2 N1
L9 L8 L6 L5
V611 240 V / 139 V
200 Vac < V < 240 Vac
Measurements: [Main: V1-V2-V3-U12-U23-U31] / [Genset: V1-V2-V3-U12-U23-U31]
50 Hz
L9 L8 L6 L5
N/M N/M
V609 220 V / 110 V
220 Vac < V < 240 Vac
Measurements: [Main: U12-U23-U31] / [Genset: U12-U23-U31]
Network configurations
VOLTAGE CONFIGURATIONS
Network FG Wilson Voltage Frequency Electrical drawing
type option code
L9 L6
M: Midle point
V626 220 V / 110 V
220 Vac < V < 240 Vac
V523 230 V 50 Hz
L9/N2 L6/N1
V625 220 V
220 Vac < V < 240 Vac
Network configurations
VOLTAGE CONFIGURATIONS
Network Description Electrical drawing
type
2 phases network - single phase GEN L10 L11 N3
CTI
2PAP
L7 L4
L7 L8 N2 L4 N1
N2
L8 N1
3PAP
L7 L4
L7 L8 L9 N2 L4 N1
N2
L9 L8 N1
12 14 11
2 4 6 8 2 4 6 8 pos I
L10 pos II
21 24 22
pos 0
L11
1 3 5 7 1 3 5 7 01 04 02
L12
N3 L7 L8 L9 N2 L4 L5 L6 N1
AUT
ok ok
208
209
210
207
44
54
64
43
53
63
73
74
General introduction
The product provides: It is possible to set up a return to zero position action
Manual operation after source failure (main or gen). 2nd TRIP variable
must be activated to allow this feature.
Automatic transfer operation
The product requires at least one type of network
Test operations and mimic
configuration and a network nominal voltage
Sources & power availability mimic configuration to be input via the keypad by the user.
Voltage and frequency metering Other default values can be stored or modified
Fault information according to hereafter programming guidelines.
Switch state
2 green Leds to indicate if
the switch is opened or closed
- Led is on = switch is closed
- Led is off = switch is opened
1 Yellow led to indicate if both
switches are in 0 position
- Led is on = both switches opened CLICK !
- Led is off = Gen or Mains
switch closed
Power Led
1 green led
- Blinks slowly as soon as the Return to zero
product is powered and software Retransfer Inhibit
feature unavailable
runs correctly 1 yellow Led, linked to retransfer inhibit pushbutton
- Always on = Power OK and Error Led - Led is on = retransfer inhibit feature is active
software error 1 red led to indicate a fault - Led is off = retransfer inhibit inactive
- Always off = Power off or - Led is on = switch error - Led is blinking = retransfer is blocked,
software error if another led is on Action from software not confirmed by an auxiliary waiting for a push on the retransfer inhibit
and LCD is OK contact. Open the front cover to reset. pushbutton to allow retransfer
Cover
Padlock facility (1 x 8mm max)
Open the cover to allow manual mode.
Close the cover (clic) to allow automatic
mode selection.
Open front cover to reset software
Manual operation
Insert Allen key (5.0mm provided)
to manually operate the switch.
Manual operation only possible
in Manual mode when not padlocked
0, I or II position display
Programming
> Software version
Software version is displayed on the unit after reset
(powering up action after minimum 3 minutes power off
to discharge the unit).
Validate
ATI 070 A
PRODUCT RESET
Software reset -> open and reclose the front cover
Programming
PROGRAMMING MENUS
> Architecture and navigation
The programming mode integrates 4 Menus:
Default values are loaded as standard.
Setup: Network parameters
Volt levels: Voltage detection levels
Freq. levels: Frequency detection levels
Timers: Automatic timer settings
Programming
1 SETUP
> Parameter Display
For example, the setup menu integrates 10 parameters The table explains parameters definition, settings
described in the table hereunder. possibilities, and default values.
Programming
1 SETUP
> Parameter modification > To return to Setup menu press home pushbutton
Display the required parameter for modification.
or press down to continue.
Apply the same procedure described hereunder for
network voltage modification, to all other parameters.
Possible settings are described in the next table.
Example: We want to modify network voltage from Press to return to Setup menu
400 V to 230 V.
ATI 075 C
Press to validate
the value
ATI 074 B
Programming
1 SETUP
- ON: always on
- INT: on during operation or
during 2 minutes keypad action
The return to 0 function allows, after the loss of the main The 2nd trip parameter is associated with the return to
or the genset voltage, the changeover switch opening 0 function as it requires some energy from an internal
after a delay from I to 0 or from II to 0. So for example, energy storage device.
this solution gives the possibility to open the switch So to achieve a 2nd opening on loss of voltage, you need
after short-circuit. It also allows you to restart the genset to wait for the energy storage device to be re-charged.
after a shutdown without the load connected.
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CTI Transfer Panel
OPERATION
Programming
2 VOLT. LEVELS
To reach voltage menu from Setup menu press once .
> Parameter Display
The voltage menu integrates 8 parameters described in Over and under voltage detection levels + hysteresis
the table hereunder. are defined as percentage of nominal voltage.
The table explains parameters definition, settings Hysteresis levels allow under and over voltage
possibilities, and default values. conditions reset (voltage needs to pass hysteresis level
Over and Under voltage conditions are verified on Mains to reset).
and Generator side to allow operation as per the flow
chart. Mains sensing and Generator sensing is 3 phases.
Programming
3 FREQ. LEVELS
To reach frequency menu from voltage menu press once .
Programming
4 TIMERS
To reach timer menu from frequency menu press once .
Programming
4 TIMERS
> Information
In a situation of mains returns, if the genset shutsdown,
the 1MT timer is automatically set to 3 seconds to
allow a quick return to the mains.
Metering
PRODUCT METERING
> General comments
Metering is active as soon as the unit is powered. After commutation cycle, the display comes back to
Commutation cycles have priority over Visualisation Mains voltage display (first variable of the mode).
mode and display timers count down as soon as they Visualisation mode architecture is as described
are active. hereunder.
Any value available in this mode can be kept on the
screen once displayed. excepted during commutation
cycle; comes back to timer count down after 5 s.
Metering
PRODUCT METERING
> Values definition
3P4L: Mains V1, V2, V3, U12, U23, U31 3P3L: Mains U12, U23, U31 / Gen U12, U23, U31
Gen V1, V2, V3, U12, U23, U31 2PAP: Mains V1, V2 / Gen V1
1P3L: Mains U12, U23, U31 / Gen U12, U23, U31 3PAP: Mains V1, V2, V3 / Gen V1
1P2L: Mains U12 / Gen U12 Mains and Generator sensing are 3 phases.
Mains frequency
Generator frequency
Manual operation
To access Manual Mode operation open the front cover
MANUAL MODE
Once in manual mode (cover open) it is possible: As soon as the manual mode is activated (cover open),
to access programming and visualisation menus all automatic actions are inhibited.
to padlock the switch The same result is achieved, if the contact (Excepted
the start order if mains failed) between the 207 and 208
to operate the switch with the handle
terminals is closed : in this case, programming,
to start the Gen using test off load pushbutton. visualisation, test off load are available.
MANUAL MODE
Handle
Programming Visualisation Padlocking Start Generator
Operation
MANUAL OPERATION
Take the handle, attached on the front face under the from position I turn anti clockwise to reach position 0
cover, to manually operate the switch. from position 0 turn anti clockwise to reach position II
Verify the switch position on the front position label from position II turn clockwise to reach position 0
before any manual operation:
from position 0 turn clockwise to reach position I
Do not leave the manual handle in automatic
mode.
PADLOCKING
Padlock is only possible in manual operating mode
(front cover opened).
Padlocking is configurable in position 0 only or in 3
positions (I-0-II).
Manually pull the padlock handle to allow the
padlock to be inserted into the hole provided
4 mm min
3/16 min
8 mm min
5/16 min
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25
CTI Transfer Panel
General introduction
OPERATION Electronic module introduction
Programming
Metering
Manual operation
Automatic operation
Test mode
Automatic operation
Ensure cover is fully closed and switch is in automatic The unit integrates a power capacitor source to
mode. Close the front cover Click to access provide enough power during black out (loss of mains)
automatic operation. to wait for generator starting and to eventually drive the
The automatic mode must be activated as soon as switch to zero position if required. Further external
source switching is required after loss of mains protection will be required if phasing is a concern.
condition.
POSSIBLE ACTION
Once in automatic mode it is possible:
to access programming and visualisation menus to start a loss of Mains sequence
to start off load or on load testing to start a Mains return sequence
AUTOMATIC MODE
Automatic operation
LOSS OF MAINS SEQUENCE
This sequence is started as soon as the switch is in
automatic mode and in position I.
Position I:
mains is available
switch is in position I (Mains)
generator is on or off.
> Specific feature
Automatic control inhibit
It is possible to inhibit completly the automatic
sequence using the CTI contact (closing the contact
between terminals 207 - 208). This can be useful to
inhibit the transfer in case of power outage due to load
short circuit.
Automatic operation
LOSS OF MAINS SEQUENCE
> RETURN TO 0 POSITION variable set to NO
Mains available
Generator is stopped
Switch in position I
Loss of
mains ? No
Loss of mains?
Yes
Power cap Activation
until Genset availability
2MT = 0 Genset
Count down
2MT star up
Mains comes back
Start Genset
before 2MT ends ?
Reset 2MT
Yes
Generator
available?
No
Yes
No
Stop gen Mains available?
Reset AT
Count down
ROT
Gen fails
Count down
AT
Mains available AT = 0
Transfert I > 0
DBT = 0
Transfert 0 > II
Mains unavaible
Generator running
Switch in position II
Automatic operation
LOSS OF MAINS SEQUENCE
Loss of Main
Return to 0 position = Yes
Loss of Main
I Mains
return
Pos 2MT FPMT
Mains
return
0 end end
&
Main Gen
OK OK ?
Yes Yes
No No
2nd trip 2nd trip
Loss of
Gen
Yes Yes
1MT AT
Loss of Loss of
Main 1MT = 3s Gen
Capa Gen end Capa Gen
available available
Mains
Yes Yes return
or or DBT
& end
&
I <-- 0
0 --> II
No
Gen
OK
Yes
Automatic operation
MAINS RETURN AUTOMATIC SEQUENCE
This sequence is started as soon as the unit is in
automatic mode and in position II.
Position II:
Mains is not available
Switch is in position II (Generator)
Generator is on
> Specific feature
Retransfer inhibit feature
Once the mains is back, it might be preferable not to Once retransfer from the generator to the mains is
immediately transfer the load from the generator to ready, RTI feature blocks the retransfer and the RTI
the mains. led is blinking.
If retransfer inhibit feature has been enabled in the A manual press on the RTI pushbutton is necessary
programming mode, the RTI led is on. to start retransfer.
CLICK !
RTI RTI
led pushbutton
Automatic operation
MAINS RETURN AUTOMATIC SEQUENCE
> Sequence description
Mains unavailable
Generator running
Switch in position II
Mains Yes
return No No
Mains return ?
Manual re-transfer Loss of Mains ?
Yes
Yes
Gens lost Count down Loss of Gen ?
before 1MT FPGT
times out
1MT = 0
Count down No
1MT
Transfer II > 0
Count down
DBT
DBT = 0
Transfer 0 > I
Automatic operation
GEN FAILURE
Loss of Gen
Return to 0 position = Yes
Loss of Gen
Gens
Return
FPGT
FPGT default value = 5 sec
Fault situation: 1MT = 3 sec
0 <-- II
Start Gen On during
1MT+ROT
No No
2nd trip 2nd trip
actif actif
Yes Yes
Loss of Loss of
Main Gen
1MT Main Energy Gen Energy AT
available available
No No
1MT=3s
&
&
I <-- 0 0 --> II
No
Yes
Gen
OK
ROT Loss of
Stop Gen Main
Test mode
TEST MODE ACCESS
> Functionality
Press Test Push button
TEST
Code
After 10 sec. Yes OK End
Test off Load Test off load
Led blinks ? sequence
No Code
not OK
Auto
Yes Code
After 10 sec. OK End
Test On Load Test on load
Led blinks ? sequence
No Code
not OK
Exit
Test mode
OFF LOAD TESTING
This test is possible in automatic mode in position I
when the mains is available or in manual mode. It can be
considered as a generator manual start in manual mode.
> Description > Sequence
This mode allows generator testing without load Press test pushbutton to make test off load led blink
transfer from the mains to the generator. and press validation pushbutton to start.
The generator is started and stopped normally.
This test is always possible exept during a loss of
main sequence.
No
No
Press
?
No Yes
ON LOAD TESTING
This test is only possible in automatic mode, it allows
to start the genset even if the mains is unavailable
before and during a critical period on the mains.
34
CTI Transfer Panel
OPERATION
Test mode
RETURN TO FEATURE
> Energy storage device end of life
Return to zero feature unavailability.
Unavailability of this optional feature will be indicated
on the front panel. Please Refer to the trouble shooting
guide.
Return to zero position feature is realised thanks to a
internal energy storage device.
In case of failure of this component, a pointer remains
on to inform operator that return to zero feature (2nd
TRIP) is no longer operational.
CLICK !
RANGE
CTI
306-9859 306-9860 306-9861 306-9862
400Vac
Changeover switch
CTI_1
306-9846 306-9848 306-9849 306-9850
230Vac
CTI
306-9851 306-9852 306-9853 306-9854
400Vac
Bridging bar
306-9836 306-9894
Auxiliary contacts
306-9835
Solid neutral
306-9895
306-9845
x2
306-9830
Spare kit
Allen key size N 5 + CTI connectors Kit
+ Front cover screws + A/M cover 306-9897
+ earth connection
Extension Box
306-9841
306-9847
306-9896
Earth connection
306-9834
TROUBLESHOOTING GUIDE
STATUS ACTION
Unit is inoperative Check that the front cover is correctly closed
Verify voltage applied on the different terminals of the switchs.
Mains LED is never available when it is Check lamp test to verify led is operational
Make sure correct nominal voltage, network configuration
& frequency have been set
Check under/over voltage/frequency parameters.
Gen starts but Gen available LED is still off Check lamp test to verify led is operational
Make sure genset has the same nominal voltage, network
configuration & frequency as the mains
Check under/over voltage/frequency parameters.
Switch does not transfer when mains fail Check that the Genset is running
Check that the front cover is correctly closed
Check two wire start signal to gens autostart control panel
Check under/over voltage/frequency parameters of the
Gen side.
Mains restores but switch does not retransfer Check that the mains restoration timer (1MT) is not too long
Check that the front cover is correctly closed
Check mains voltage is within restoration limits
Verify if manual retransfer has been disabled.
Switch retransfers ok when mains restores, Check that the ROT timer is not at a long setting
but gen keeps on running Check the start signal contact on the module.
Test on load or off load cant be started Verify password entered is 4000
Switch will not transfer with the Allen Key Check that the switch has not been padlocked
Check the required rotation of the switch
Check that sufficient torque has been applied to the Alen Key.
Switch will not go into Auto mode Check that the front cover is correctly closed
Check that the small pico in the under part of the front cover
is not broken.
APPENDIX
Drilling templates