CALL US: 90929 20007

DATE: 15/3/13

PROJECT REPORT FOR FLY ASH BRICKS MANUFACTURING UNIT

Number of Working Days 300 Days

Number of Shift / Day/Shift Single/08 Hours
Item of Production : Fly ash bricks
Land : 1 Acre
40x80x centre hight 20 feet
shed size: 30x60 feet min (suggested)
Power; 40 Hp
Water: 10000 ltrs
Labour : 12-15 people
Annual Installation : One time

Machinery value for 10000 bricks :

Description Qty Price for Price for Price for

10000 25000 15000
bricks/day bricks/day bricks/day
Automatic fly Ash brick Machine 120/150 ton hydraulic 1No 6,50,0000.00 15,40,000.00 10,40,0000.00
cylinder of production capacity 1000 to 3000 bricks /
hour of size mm (15/10/8/2 bricks/stroke)
Pan Mixer 500 Kg capacity with 20 HP motor, worm 1No 3,80,0000.00 7,60,0000.00 3,80,0000.00
reduction gear box without starter (2 pan mixer)
Belt conveyor with2 HP motor, 24 feet long without 1No 1,80,0000.00 1,80,000.00 1,80,0000.00
starter
Pallet truck hydraulically operated manual system 500 Kg 2 70,000.00 70,000.00 70,000.00
capacity Nos
Wheel Barrows 250 kg capacity 4 20,000.00 30,0000.00 20,000.00
Nos
Sub total 13,00,000.00 25,80,000.00 16,90,000.00
Taxes: Vat 2% 26,000.00
Total 13,26000.00
Customer scope: Wooden pallets: 3x2x1 with 4 leg 100 Nos Rs.1,00,000.00

**This is price list, price will be negotiable not more then 5%

 CALL US: 90929 20007

CALCULATION OF RECURRING EXPENDITURE / MONTH/DAY

(A). RAW MATEREIALS EXPENDITURE / FOR 1 DAY:

PARTICULARS Qty Price/Ton Total

Fly ash 14 tons 600 8400

Sand OR dust 11.2 tons 800 8960
Gypsum 1.6 tons 1600 2560
Lime or cement 5.1 tons 1600 8160
Water 8000Ltr 300.00
Land 1 acres
Power 40 hp 1500
TOTAL : 29880.00

*RAW MATERIAL PRICE WILL BE DEFER EVERY AREA.

Cost production per month :

Refer (A) Material price: Rs. 29880/ 10000 bricks =Rs.2.98 (cost for 1 brick Material)

Refer (B) Labour charges : Rs 1,26,000/26days= Rs, 4846/- ( each brick labour cost is Rs. 0.48 paisa)

Refer (C) Other expenses: Rs,55,000/- / 26 days= Rs 2,115/- (Each bricks other expenses/day : Rs, 0.21 paisa)

Total cost of production per brick is = Rs, 3.67

Market selling price for 1 brick = Rs.5.50

PROFIT FOR EACH BRICK Rs. 1.83
*CALCULATION DETAILS GIVEN BELOW

This Ratio, raw material price, selling price is using in Tamil Nadu state, kindly convert
Your Local area price list and selling price.
 CALL US: 90929 20007

(B). SALARY & WAGES :-

No of Salary per
Description employees month Total
Manager 1 10000 10000.00
Forman 2 4500 9000.00
Supervisor 1 7000 7000.00
Security Guard 2 6000 12000.00
Office bearer 1 4500 4500.00
Machine Operator 1 8000 8000.00
Asstt. Machine Operator 2 6500 13000.00
Mixer Man 1 6500 6500.00
Water sprayer y 2 5500 11000.00
Un-skilled labour 6 7500 45000.00
TOTAL : 1,26,000.00

(C).Miscellaneous Expenditure:

SL Description Amount
1 Rent 15000.00
2 Transportation & Conveyance 10000.00
3 Repairing, Replacement & Maintenance 10000.00
4 Advertisement & Donation 5000.00
5 Taxes, Insurance & Licence 5000.00
6 Unexpected expenses 10000.00

TOTAL : 55,000.00
 CALL US: 90929 20007

Tentative Profit & Loss Account per Month

SL Description Amount Amount Item No of quantity

Depreciation of Plant & machinery Sales: Fly ash
10% per annum of Rs, 13,00,000/- 13000.00 bricks 260000x5.5 14,30,000.00
(C).Miscellaneous Expenditure 55,000.00
(B). SALARY & WAGES 1,26,000.00
Depreciation of Building 2% per
annum 600000 12000.00
Depreciation of Furniture& Fixture
@ 5% per annum of Rs,50000 2500.00
Interest on Unsecured Loan Rs,
10,00,000/- @ 2% 20,000.00
Purchase raw material 7,76,880.00
Other Expenses; Auditor charges,
tax paid loading un loading, wages
paid 50,000.00

10,35,380.00 Net profit 3,94,620.00

14,30,000.00
Total 14,30,000.00

Bricks production capacity per Month :

10000 x 26days= 2,60,000/- day production x no of days per month= Total production per month

2,60,000 x 5.5= Rs,14,30,000/- per month production x selling price = total sales

PROFIT RATIO FOR PER MONTH SMALL UNIT= RS, 3,94,620.00

THANKS,

INDIAN BRICK MACHINES,

TVS NAGAR, THADAGAM ROAD,
COIMBATORE, TAMIL NADU
MOBILE: 9092920007 / 9786629499

SALES@FLYASHBRICKMACHINESINDIA.COM
SALES@INDIANBRICKMACHINES.COM

WWW.INDIANBRICKMACHINES.COM
 CALL US: 90929 20007

WWW.FLYASHBRICKMACHINES.IN

OUR PRODUCTS:

1 . Fly ash brick making machines:

1. Model: IM 1000, 2 BRICKS/STROKE PRODUCTION PER DAY= 8000-10000
2. Model: IM 1500, 8 BRICKS/STROKE PRODUCTION PER DAY= 12000-15000
3. Model: IM 2000, 10 BRICKS/STROKE PRODUCTION PER DAY= 15000-18000
4. Model: IM 3000, 15 BRICKS/STROKE PRODUCTION PER DAY= 20000-24000

2. Concrete block making machines:

1. Model No: IM 860

2. Model No: IM 1060
3. Model No: IM 430
4. Model No: IM 860 jumbo

3. Paver block/ Interlock block making machines

1. Model: IM 100 Hydraulic paver block making machines

2. Model: IM 200 Designer Tile making machines

3. Mixer machines

1. Concrete Mixer machines

2. Mixer Machines with Power Motor
3. Mixer Machines Diesel Engine
4. Clutch Type Concrete Mixer Machine
5. Pan Mixers all models

IBM Fly ash Brick Making Plant-Technical Features:

OUR Fly ash brick making plant has been designed to manufacture fly ash bricks with Eco friendly
technology. It is a simple & cost effective technology available in the
Country. The heart of the plant is an indigenously designed, a relatively low
cost & high productivity machine. Other component machines of the plant
Pan Mixture, Conveyor, Pallet trucks, Wheel Borrows & wooden Pallets are
Economically & efficiently designed to give a maximum output.

BRICKMACHINE
1. Brick Machine is hydraulically operated, automatic, controlled by electronic circuits. This can be
mastered with little basic electrical knowledge.
2. Brick making machine develops 150 Ton of compressive force over the
bricks uniformly and hold the pressure for required time allowing the
materials to flow and form.
3. The machine structure is carefully designed to take up the heavy cyclic loads in 18 seconds per stroke
4. Monogram on the brick can be embossed.
5. Very high production at relatively low cost.
 CALL US: 90929 20007

PAN MIXTURE
1. A sturdily constructed machine with heavy rollers to grind and mix
the material thoroughly. 500 kg capacity with 20 Hp Motor and Gear box Elcon v9 or premium v9)
Motor Crompton or havells
2. Drive through trouble less, quality worm reduction gear box.
3. Easy bottom unloading mechanism with door arrangement.

CONVEYOR
1. Frames and intermittent bins fabricated sturdily 20 feet long with 3 hp motor
2. The fly ash mix can be regulated according to the speed of the brick
making machine.
3. Nylon with rubber top conveyor belts.
4. Friction less idlers.

HOPPER
A collecting Hopper is provided on the upper side of the main body.
It collects mixed material from conveyor belt & stores it. The required
quantity of the mixed material is then dispatched automatically from
hopper & bricks are manufactured.

PALLET TRUCKS
Novel and ergo metric design to handle the bricks with pallets for effortless 500kg capacity hydraulic
fuction with manual type
and easy transportation of fly ash bricks with reduced labor.

Control Panel
A fully automatic FA Bricks machine includes control panel with PLC
system to help automation of raw material feeding, mixing, conveyor belt
operating to bricks formation & bricks output. One skilled worker can
handle the system & it helps in reducing of dependency on labors as well as getting work done faster.
Al gypsum is mixed and ground to make cement.

7. Man Power & Transport Requirement

In order to run the unit efficiently the concern proposed to employ the
request staff as per annexure attached. The location of the unit is also well
connected by transport facilities.

8. Marketing and Development scope of the Unit

The scope of this kind of unit is very bright in the coming days.
Government of India is more insisting all the existing Bricks kilns to use Fly
Ash for the Bricks where those kilns are not in use of Fly Ash. How ever this unit is basically bas on Fly
Ash and
cement. So in the coming days Govt. is doing mandatory to all the govt. construction works to use only
Fly Ash
Bricks. So the demand for this product will increase in the future. Also Fly Ash Bricks in quality is
much better clay brick.
The Fly Ash Brick in more stronger and long life than other. So use of these Bricks is increasing
day by day. So the future scope of this unit is very bright. CPWD MIS has
 CALL US: 90929 20007

been already incorporated these bricks in their specifications for use in all
types of their constriction

www.indianbrickmachines.com