BASIC ENGG PACKAGE FOR

SEWAGE TREATMENT PLANT

W WOG/2013/STP/PTPLI/BE/103 Rev 06

CLIENT CLIENTS CONSULTANT

M/S. PT CITRA KUSUMA M/S. FICHTNER CONSULTING
PERDANA ENGINEERS PVT LTD
INDONESIA BENGALURU

EPC CONTRACTOR EPC CONSULTANT

(DESIGNED PT. PUNJ LLYOD INDONESIA M/S CETHAR CONSULTING

CAPACITY 5 ENGINEERS LIMITED
3
M /DAY REV 01) JAKARATA CHENNAI
Fichtner Consulting Engineers India Private Limited

Prepared A.
VENDOR DRAWING REVIEW STATUS

Drawing Approved.
B. Drawing Approved with Comments. Proceed with Fabrication/
Construction Considering Comments.
H. Information furnished on the drawing is noted and the document/
drawing is retained for our records

This documents/ drawings have been reviewed as noted with regard to

general conformity with the Contract specifications and requirements. The
Vendor/Contractor is responsible for correctness of design calculation and
details. Approval of this document / drawing does not relieve the
Vendor/Contractor of his responsibility in carrying out the work correctly and
fulfilling the complete requirements of the contract nor does it limit the
purchaser/s rights under the contract.

Letter Ref No.: 3208188-SBME-VDT-700-2978 Date:21.07.2015

Signature: Initials: MV

DESIGN DIVISION
WOG TECHNOLOGIES PTE. LTD.
(A W.O.G. Group of Companies)
#13-01, City House, H. No. 36,
Robinson Road, Singapore- 068877
Ph: +65-82682912, +65-66965990
Fax: +65-81458050
 TABLE OF CONTENTS
1. EXECUTIVE SUMMARY ............................................................................................................ 3

2. DESIGN BASIS ............................................................................................................................. 5

2.1. FEED WATER CHARACTERISTICS ............................................................................................... 5

2.2. PROCESS CHARACTERISTICS ....................................................................................................... 5

3. EXPECTED TREATED WATER CHARACTERISTICS ........................................................ 7

4. PROCESS DESIGN BASIS ......................................................................................................... 8

4.1. PRELIMINARY TREATMENT ........................................................................................................ 8

4.2. AEROBIC BIOLOGICAL TREATMENT: ......................................................................................... 8

4.3. FILTRATION SYSTEM: ................................................................................................................... 9

5. PROCESS DESCRIPTION ........................................................................................................ 10

6. PROCESS EQUIPMENT CALCULATIONS ......................................................................... 11

7. SCOPE OF SUPPLY- LIST OF ELECTRO-MECHANICAL ITEMS .................................. 18

8. LIST OF CIVIL WORKS (PTPLI SCOPE) .............................................................................. 24

9. TENTATIVE POWER REQUIREMENT ................................................................................ 26

10. CHEMICAL REQUIREMENT .................................................................................................. 27

11. TERMINATION POINTS ......................................................................................................... 28

12. LIST OF DRAWINGS ................................................................................................................ 29

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WOG GROUP BASIC ENGINEERING PACKAGE WOG /2013 /STP/PTPLI/BE/103

This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
1. EXECUTIVE SUMMARY

M/s. PT. PUNJ LLOYD INDONESIA, JAKARTA, INDONESIA has assigned the project to
W.O.G Group for Engineering, Supply, and operational support of their proposed Sewage
Treatment Plant at PT CITRA KUSUMA PERDANA LTD.s 3 x 18 MW Coal Fired Power Plant
at Sangatta, East Kalimantan, Indonesia.

The scope of work includes process design, basic and detailed engineering, procurement,
inspection, expediting, supply, supervision of installation, instrumentation, testing, pre-
commissioning, commissioning of Sewage Treatment Plant (STP) as described in the
process specifications.

This design Package covers the process description, treatment synopsis detailed design,
engineering and installation specifications for Sewage Treatment Plant (STP) with a total
handling capacity of 5 M3/Day to treat sewage from various sources (Admin building,
Prayer Hall Building, First aid building, Guard house TG Building, Workshop & Stores).

WOG Group designed the Sewage treatment plant considering the treatment scheme
consisting of Screening, aerobic treatment in a Fluidized Aerobic Bio-Reactor, Settling in a
tube type settling tank followed by Chlorination & filtration through Pressure sand filter &
activated carbon filter and sludge drying units.

This Basic Design Package (BDP) has been prepared taking into account the technical
details provided in the Technical requirement Document and/or subsequent discussions/
clarifications, the record notes of technical inputs collected during the discussion & visit of
WOGs Engineers.

This BEP Document (Doc # WOG / 2013 / STP/ PTPLI/ BE/ 103) contains various details
related with the Basic Design, Process Design, and process datasheets along with a host of
technical information as necessary and required so as to make this document as a self-

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This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
contained package. The details presented in the succeeding paragraphs have been worked
out consequent to the BDP document incorporating necessary details as desired.

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WOG GROUP BASIC ENGINEERING PACKAGE WOG /2013 /STP/PTPLI/BE/103

This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
2. DESIGN BASIS

2.1. FEED WATER CHARACTERISTICS

WOG Technologies designed the system based on the following Incoming Waste
water analysis:-

SL.NO PARAMETERS UNIT MAX.VALUE

1. Flow M3/Day 5
2. pH 6.5 8.5
3. BOD, 5 days at 20C Mg/L 400
4. COD Mg/L 550 - 700
5. Total Suspended Solids Mg/L 450
6. Coliforms MPN/100 mL 10^7
7. Oil & Grease Mg/L 10

2.2. PROCESS CHARACTERISTICS

Treatment Process : Screening, Aerobic Biological Treatment

through Fluidized Aerobic Bioreactor,
Secondary Settling, Chlorination and Filtration
through Pressure Sand Filter and Activated
Carbon Filter.

2.3. FOR FLUIDISED AEROBIC BIO-REACTOR DESIGN R6

Retention Time: 5 hours (As per tender Specs)

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This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
2.4. FOR SECONDARY SETTLING TANK DESIGN

Loading Rate: 35 M3/M2/Day R6

2.5. FOR FILTRATION DESIGN

Pressure Sand Filter Surface Loading rate: 12 m3/m2/hr

Activated Carbon Filter Surface Loading rate: 12 m3/m2/hr

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This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
3. EXPECTED TREATED WATER CHARACTERISTICS

It is envisaged that the Treated Waste water from the Sewage treatment plant shall
meet the following parameters after treatment.

SL.NO PARAMETERS UNIT VALUE

1. Flow M3/Day 5 (Less Sludge)
2. pH s.u 6.5 7.5
3. BOD, 5 days at 20C Mg/L < 10
4. COD Mg/L < 50
5. Total Suspended Solids Mg/L < 10
6. Coliforms MPN/100 mL < 1000
7. Oil & Grease Mg/L < 10
8. Residual Chlorine Mg/L < 0.5

NOTE: - The above quality of treated water is achieved subject to the following:

1. The feed quality as considered is presented in Sr. # 2.0 of this BEP. In case of any change
in the quality of raw water, there may be certain impacts on operating parameters or on
end results of the system.

2. The operation of Plant is strictly carried out as per WOGs Operation Manual and
Instructions.
3. Pure chemicals, original spares and consumables specified by us are used in
above treatment Plant.

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WOG GROUP BASIC ENGINEERING PACKAGE WOG /2013 /STP/PTPLI/BE/103

This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
4. PROCESS DESIGN BASIS

The treatment of wastewater shall include the following treatment components as per
design requirements:

4.1. PRELIMINARY TREATMENT

Screening of incoming Sewage for removing large floating matter by bar

screen.

Transfer of the Sewage to the sewage collection pit for equalization. In

collection pit for proper mixing & to prevent solids settling, aeration will be
provided by coarse bubble diffusers.

Transfer of homogenized Sewage by Sewage Transfer Pumps into the Fluidized

Aerobic Bio- Reactor for further treatment.

4.2. AEROBIC BIOLOGICAL TREATMENT:

Transfer of wastewater from collection pit into the Fluidised aerobic Bio-
reactor for biological treatment.

Aeration will be provided by coarse bubble diffused aeration. Compressed air

will be provided by air blowers.

Transfer of treated sewage to Tube settler type Secondary clarification unit.

Clarification in the Secondary Clarifier.

Settled sludge from the bottom of the Clarifier will be collected into Sludge
drying beds.
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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 Dewatered Sludge from the Sludge drying beds will be handling by Client.

Treated water from the Secondary Clarifier will be disinfected by chlorine

(Hypo) dosing system & disinfected water then flow into clarified water tank.

4.3. FILTRATION SYSTEM:

Transfer of treated Sewage from clarified water tank to Pressure Sand filter via
Clear water transfer pumps.

Filtration through Pressure Sand Filter and Activated Carbon Filter for removal
of suspended solids, organic matter etc.

Backwash waste of filtration system to be recycle to Sewage Collection Pit.

Clear water shall be transferred to Sea Water discharge channel. (PTPLI

scope beyond WOGs battery limit i.e. 1 m away from ACF)

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WOG GROUP BASIC ENGINEERING PACKAGE WOG /2013 /STP/PTPLI/BE/103

This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
5. PROCESS DESCRIPTION

The Treatment process of the proposed Sewage treatment plant is described as follows:

The sewage from various sources (Admin building, Prayer Hall Building, First aid building,
Guard house TG Building, Workshop & Stores) will be led to bar-screen chamber for
removing heavy floating particles from where the sewage will be collected in sewage
collection pit for homogenization by air blowers.

Sewage from the sewage collection pit (aeration chamber) is pumped to FAB with the help
of sewage transfer pumps. The FAB with biox media are providing in the equalization
through continuous air will be fed by blowers.

The over flow from Fluidized Aerobic Bioreactor with MBBR media will be led to secondary
settling tank (tube settler) wherein heavy particles will settle down. In order to enhance
settling characteristics, poly aluminium chlorine will be dosed in the secondary settling
tank.

Treated water will be disinfected by chlorine dosing system & then disinfected water will
be taken into clear water tank. Backwash waste of filtration system to be recycle to Sewage
Collection Pit. Clear water shall be transferred to Sea Water discharge channel.

The sludge settled in the secondary settling tank will be led either to sludge drying bed for
dewatering and dewatered sludge will be used as manure for gardening.

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This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
6. PROCESS EQUIPMENT CALCULATIONS

The following are the detailed unit size calculations for the offered design.

1. MANUAL BAR SCREEN

Number of Unit : 1 No.

Type : Manual
Design Flow through screen : 5 m3/day
: 0.21 m3 /hr
Clear Spacing : 10 mm
Angle of Inclination : 45 - 60 o
Velocity through the screen : 1.0 m/s or less

2. SEWAGE COLLECTION PIT

No of unit : 1 No.
Flow Rate : 5 m3/day
: 0.21 m3 /hr
Retention Time : 24 Hours (1 Day)
Volume of Tank required : 5 m3
Volume of Tank provided : 5 m3
Liquid Depth considered : 2.0 m
Total Area of Tank required : 5.0/2.0 = 2.5 m 2
Type of Tank : Rectangular
Length of Tank provided : 1.5 m
Width of Tank required : 2.5/ 1.5 = 1.67 m
Width of Tank provided : 1.7 m
Freeboard provided : 0.5 m
Size of Tank provided : 1.5 m Lx 1.7 m W x 2.0 m LD +0.6 m F.B

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 3. FLUIDISED AEROBIC BIO REACTOR

No of unit : 1 No.
Flow Rate : 5 m3/day
BOD inlet : 400 ppm
BOD Load : 2 Kg/day
COD Inlet : 700 ppm
Loading Rate : 1.35 Kg BOD/ m3
BOD Loading Rate Basis : 3 gm BOD/m2of media
: 0.003 Kg/m2
Surface Area of 1 m3 of Media : 450 m2/m3
: 450*0.003 = 1.35 Kg BOD/m2/day
Volume of Media : 2/1.35 = 1.48 say 1.5 m3
Aeration tank Volume required : 3 M3 (50% Media + 50% Tank Volume)
Liquid Depth considered : 2.70 m
Total Area of Tank required : 3/2.7 = 1.11 m 2
Type of Tank : Rectangular
Width of Tank provided : 0.8 m
Length of Tank required : 1.11/ 0.8 = 1.38 m
Length of Tank provided : 1.6 m
Freeboard provided : 0.3 m
Size of Tank provided : 1.6 m Lx 0.8 m W x 2.7 m LD +0.3 m F.B

4. SECONDARY CLARIFIER

No of unit : 1 No.
Flow Rate : 5 m3/day
Surface Loading Rate : 30 m3/m2/day
Clarifier area required : 5 / 30 = 0.167 M2

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 Clarifier area provided : 0.17 M2
Type of Tank : Rectangular
Length & Width provided : 0.6 m x 0.3 m
Liquid Depth considered : 2.5 m
Freeboard provided : 0.5 m
Size of Tank provided : 1.2 m L x 0.8 m W x 2.5 m LD +0.5m F.B
Note: - Mentioned sizes are indicative and is subjected to change/modify as per the
Manufacturer standard.

5. PRESSURE SAND FILTER

Note:- Free Board for both PSF & ACF filter will be as per Vendor standards. Backwashing
will be done by Feed pump with the help of multiport valve.

Number of Units : 1 (One)

Type : Vertical
MOC of Filter : FRP
Flow Rate : 5 m3/day
: 0.21 m3 /hr
Filtration rate : 12 m3/m2/hr
Area Required : 0.21/ 12 = 0.0175 m2
Area considered : 0.018 m2
Diameter of Filter required : 150mm Dia
Diameter of Filter provided : 155mm
Height of Filter : 891 mm (As per Vendor Standards)
Type of Media : Sand
Filter Bed depth : 450 mm

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This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 6. ACTIVATED CARBON FILTER

Note:- Free Board for both PSF & ACF filter will be as per Vendor standards. Backwashing
will be done by Feed pump with the help of multiport valve.

Number of Units : 1 (One)

Type : Vertical
MOC of Filter : FRP
Flow Rate : 5 m3/day
: 0.21 m3 /hr
Filtration rate : 12 m3/m2/hr
Area Required : 0.21/ 12 = 0.0175 m2
Area considered : 0.018 m2
Diameter of Filter required : 150mm Dia
Diameter of Filter provided : 155 mm Dia
Height of Filter : 891 mm
Type of Media : Granular Activated Carbon
Filter Bed depth : 450 mm

7. AIR BLOWER CAPACITY CALCULATION

A. FOR COLLECTION PIT
Total Volume of tank : 5.0 m3
Number of Units : 2 (Two)
Volume of each Tank : 2.5 m3
Quantity of air required : 2.5 X 1.5 = 3.75 Nm3/hr

Note:- In collection pit, we have considered air so that solid particle will not settled & for
mixing the incoming wastewater. We have considered this value as per previous plant
operation data.

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 B. FOR FLUIDISED AEROBIC BIO REACTOR

BOD In : 400 ppm

Flow Rate : 5 m3/day
BOD load in aeration tank : 2 kg/day
Considered rate of Oxygen requirement : 2 kg/kg
Oxygen required per hour to treat BOD : 2 x 2.0 = 4.0 kg/day
Air (specific weight or Density) : 1.139 kg/m3
Content of oxygen in air : 21 %
Air Requirement : 4.0 / (1.139 x 0.1) = 35.12 Nm3/day
Margin Factor for Air requirement : 15 20 %
Air requirement : 35.12 + 35.12 X 0.16 = 40.74 Nm3/day
Air Transfer efficiency : 10 %
Air requirement : 40.74 /0.1 = 407.4 Nm3/day
Air requirement : 407.4/24 = 16.97 Nm3/hr
Total Air requirement : 3.75 + 16.97 = 20.72 Nm3/hr
Number of Blowers provided : 2 Nos. (1 W + 1S )
Capacity of each Blower required : 20.72 / 1 = 20.72 Nm3/hr
Capacity of each Blower provided : 25.0 Nm3/hr

8. CLEAR WATER TANK

No of unit : 1 No.
Flow Rate : 5 m3/day
Retention Time : 4 hours
Volume of Tank required : 0.83 m3
Volume of Tank provided : 0.92 m3
Liquid Depth considered : 2.3 m
Total Area of Tank required : 0.92/2.3 = 0.4 m 2

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 Type of Tank : Rectangular
Length of Tank provided : 0.5 m
Width of Tank provided : 0.8 m
Freeboard provided : 0.7 m
Size of Tank provided : 0.5 m Lx 0.8 m W x 2.3 m LD +0.7 m F.B

9. SLUDGE DRYING BED

SLUDGE DRYING BED CALCULATION

Sludge Due to - BOD

Flow rate 5 m3/day

Inlet Total BOD 400 ppm

Removal 97.5 %

Total BOD removed 390 ppm

Total BOD at outlet 10 ppm

Total BOD removed 1.95 Kg/Day

Sludge wasting rate of Total BOD removed 0.4 Kg/kg

0.78 Kg/Day

Sludge consistency 0.75 %

Sludge Sp. Gravity 1.05

Sludge generation rate 0.10 m3/day

Sludge Due to -TSS

Flow rate 5 m3/day

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 Inlet TSS 450 ppm

Removal 98 %

TSS removed 441 ppm

TSS at outlet 9 ppm

TSS removed 2.205 Kg/Day

Sludge consistency 0.75 %

Sludge Sp. Gr 1

Sludge generation rate 0.29 m3/day

Total sludge generation 0.39 m3/day

Retention time 7.00 days

Total sludge storage volume 2.03 m3

No. of Sludge drying bed considered 2 Nos.

Total sludge storage volume per bed 1.015

Liquid depth considered 0.30 m

Surface area of Each Sludge drying bed 3.38 m2

Length of Each Sludge drying bed considered 1.8 m

Width of Each Sludge drying bed calculated 1.88 m

Width of Each Sludge drying bed considered 2.0 m

2 Nos. Each of 1.8 m L x 2.0 m W

Dimension of Sludge drying bed
x 0.3 m LD + 0.5 m FB

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
7. SCOPE OF SUPPLY- LIST OF ELECTRO-MECHANICAL ITEMS

Sl. No. ITEMS SPECIFICATIONS

1. BAR SCREEN
Quantity : 1 No.
Flow : 5 m3/day
MOC : MSEP
2. SEWAGE TRANSFER PUMPS

Quantity of pumps : 2 Nos. (1 Working + 1 Standby)

Type of pumps offered : Submersible

Required Capacity : 210 LPH say 250 LPH
Discharge Head : 15 M
Motor Type : Inline TEFC squirrel cage motor, IP-55
Additional accessories : Associated piping, fittings, valves, etc.
MATERIAL OF CONSTRUCTION
Casing : Cast Iron
Impeller/Shaft : SS-304
Seal type : Gland Packing
3. FLUIDISED AEROBIC REACTOR
Quantity : 1 No.
Volume, M3 : 3
MOC : MSEP
Qty of MBBR Media : 1.5 m3 @ 450 m2/m3
MBBR Tank Size : 1.6 m L * 0.8 m W * 2.7 m SWD + 0.3 m FB
4. AIR BLOWERS FOR COLLECTION PIT & FLUIDISED AEROBIC REACTOR
Quantity : 2 Nos. (1W+1S)
Type : Twin Lobe
Capacity : 25 M3/Hr

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This document is confidential and shall remain the sole property of WOG GROUP. This document may not be reproduced or distributed without prior written approval of WOG
GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 MOC of the blower : CS
Pressure : 7 psig
Safety Equipment : NRV, Pressure Gauge, and Safety valves
5. POLY ALUMINIUM CHLORIDE (PAC) DOSING SYSTEM
I. PAC DOSING PUMPS
Quantity offered : 2 Nos. (1W+1 S)
Type : Positive Displacement Pump
Capacity : 0 -1 LPH
Discharge Pressure : 2 Bar
Suction Pressure : Flooded
MOC:
Casing : PP
Diaphragm : Teflon Faced Nitrile
II. PAC DOSING TANK
Quantity offered : 1 No.
Capacity : 50 Liters
Disposition : Vertical
MOC : FRP
III. AGITATOR PAC DOSING TANK
Quantity : 1 No.
Type : Manual
Impeller Type : Propeller
MOC:
Impeller : SS 316
Shaft : SS 316
6. HYPOCHLORITE DOSING SYSTEM
I. HYPOCHLORITE DOSING PUMPS
Quantity offered : 2 Nos. (1W+1 S)

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 Type : Positive Displacement Pump
Capacity : 0-1 LPH
Discharge Pressure : 2 Bar
Suction Pressure : Flooded
MOC:
Casing : PP
Diaphragm : Teflon Faced Nitrile
II. CHLORINE DOSING TANK
Quantity offered : 1 No.
Capacity : 50 Liters
Dia. 0.350 m x 0.6 m Ht (mentioned sizes
is indicative and is subjected to
Dimension :
change/modify as per the Manufacturer
standard)
Disposition : Vertical
MOC : FRP
7. SECONDARY SETTLING TANK
Quantity : 1 No.
Type : Tube Settler Type
Volume : 2.4 m3
Dimension : 1.2 m L x 0.8 m W * 2.5 m LD + 0.5 m FB
MOC : MSEP
Qty of Tube Settler Media : 0.4m3
: Vertical Height = 0.6 m at 60 Degree
Specification
inclination
8. CLEAR WATER TANK
Quantity : 1 No.
Type : Vertical

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 Capacity : 0.92 m3
Dimension : 0.5 m Lx 0.8 m W x 2.3 m LD +0.7 m F.B
MOC : MSEP
Retention Time : ~ 4 Hrs
9. CLEAR WATER TRANSFER PUMPS

Quantity of pumps : 2 Nos. (1 Working + 1 Standby)

Type of pumps offered : Horizontal

Required Capacity : 250 LPH
Discharge Head : 35 M
Motor Type : Inline TEFC squirrel cage motor, IP-55
Additional accessories : Associated piping, fittings, valves, etc.
MATERIAL OF CONSTRUCTION
Casing : Cast Iron
Impeller/Shaft : SS-304
Seal type : Gland Packing
10. PRESSURE SAND FILTER
Quantity : 1 No.
Type : Vertical
MOC : FRP
Flow Rate : 5 m3/Day
Surface Loading Rate : 12 m3/m2/hr
Surface Area : 0.018 m2
Media : Sand
Dimension : Dia. 155mm x 891mm Ht (mentioned
sizes is indicative and is subjected to
change/modify as per the Manufacturer
standard)
11. ACTIVATED CARBON FILTER

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 Quantity : 1 No.
Type : Vertical
MOC : FRP
Flow Rate : 5 m3/Day
Surface Loading Rate : 12 m3/m2/hr
Surface Area : 0.018 m2
Media : Activated Carbon
Dimension : Dia. 155mm x 891mm Ht (mentioned
sizes is indicative and is subjected to
change/modify as per the Manufacturer
standard)
12. AIR DIFFUSERS
Quantity : 5 Nos.
Size : 80 mm
MOC : EPDM
Type : Coarse Bubble Diffusers for Collection pit
and Coarse Bubble Diffusers for Fluidized
Aerobic Bio-reactor
13. PIPES, VALVES AND FITTINGS
Quantity : As required
MOC : HDPE/CPVC
14. PRESSURE GAUGES
Quantity : As per Piping & Instrumentation Diagram
Type : Diaphragm type Effluent Lines
Bourdon Type Air Lines
15. LEVEL SWITCHES/LEVEL GAUGES/LEVEL TRANSMITTER
Quantity : As per Piping & Instrumentation Diagram
16. I/O PANEL

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 Quantity : 1 No.
17. CABLES
Quantity : As required.
18. EARTHING
Quantity : As required. (Refer electrical documents
for details)
19. PUSH BUTTON STATION
Quantity : As required.
20. FLOW INDICATOR
Quantity : As per Piping & Instrumentation Diagram
21. PRESSURE SWITCH
Quantity : As per Piping & Instrumentation Diagram

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
8. LIST OF CIVIL WORKS (PTPLI SCOPE)

Sl. No. ITEMS SPECIFICATIONS

1. BAR SCREEN CHAMBER
Quantity : 1 No.
Flow Rate : 5 M/Day
MOC : RCC
0.4 m L x 0.4 m W x 0.3 m LD + 0.2 m
Dimension :
FB.
2. COMMON SEWAGE COLLECTION PIT
Quantity : 2 Nos.
MOC : RCC
Total Capacity : 5 M
Capacity, Each : 5 M/ 2 = 2.5 M
1.5 m L x 1.7 m W x 2.0 m LD + 0.5 m
Total Dimension :
FB.
Retention Time : 24 Hours
3. SLUDGE DRYING BED
Quantity : 2 Nos.
MOC : RCC / Brick work
1.8 m L x 2.0 m W x 0.3 m LD + 0.5 m
Dimension, Each :
FB
4. SYSTEM FOUNDATION
: 1 No., As per design drawing
Quantity
5. I/O PANEL SHED
: 1 No., As per design drawing
Quantity
6. ACCESS LADDER

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 : Lot, As per design drawings
Quantity
7. WALKWAY, HANDRAILS

Quantity : Lot, As per design drawings

8. STRUCTURAL SUPPORT
: Lot, As Required
Quantity

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
 9. TENTATIVE POWER REQUIREMENT
type Remark
Rating of No of Load Power
S.No Voltage Utility kW(Each) Working Standby Duty Feeder feeder factor factor efficiency
Sewage Actual
Transfer 24 Power
1 380 V Pump 0.18 1 1 Hours DOL 2 0.8 0.76 64 Factor,
24 Efficiency, &
2 380 V Air Blowers 0.45 1 1 Hours DOL 2 0.8 0.76 62 Load factor
PAC Dosing 24 will be
3 380 V Pump 0.18 1 1 Hours DOL 2 0.8 0.76 64 provided
Mixer- PAC 24 During
4 380 V Dosing Pump 0.25 1 0 Hours DOL 1 0.8 0.76 62 detail
Chlorine 24 Engineering.
5 380 V Dosing Pump 0.18 1 1 Hours DOL 2 0.8 0.76 64
Clear Water
Transfer 24
6 380 V Pump 0.18 1 1 Hours DOL 2 0.8 0.76 64
Power
24 Supply
7 380 V Miscellaneous 1 1 0 Hours Feeder 1 0.8 0.8 80

NOTE:

1. The above requirement has been worked out on the basis of continuous operation of
equipment whereas in actual practice, several equipments will operate on intermittent
duty. As such, the realistic operating power requirement for the proposed capacity will
be much less than the indicated above.

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
10. CHEMICAL REQUIREMENT

The following chemicals are envisaged for regular consumption at various stages of
treatment system. These dosages are indicative only and needs to optimize during jar test
study at site.

DESCRIPTION OF DOSING IN
Sl. No. PURPOSE PURITY %
CHEMICALS Kg/Day
1. PAC Coagulant ion 0.1 60

Hypo solution of
2. Disinfection 0.005 6 -8
Chlorine

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
11. TERMINATION POINTS

The following are the termination points envisaged for the offered sewage treatment plant:

1 Sewage Inlet At the inlet of bar screen chamber

2 Treated Water At outlet of ACF @1m away

3 Electrical Power supply At the inlet of motors terminals by PTPLI

Above ground Earthing (Upto main earth grid under WOG
scope) from respective all Electrical equipments connected
4 Earthing above ground
to nearest Local Earth Grid (riser) by WOG. Earthing Land to
be within 2 m from STP Plant.
Cables & accessories from IO panel to WTP PLC vendor scope.
5 (Cables, trays and accessories from field instruments to
RIO panel and RIO panel to FFS PLC in WOG scope)
Power cable & accessories from PTDM UPS to further
distribution (STP area)
6 (UPS Power Cables, trays and accessories from FFS UPS
to further distribution in WOG)

Note:- PTDM PLC & UPS ROOM is nearby FFS (i.e. Fire Fighting System) PLC & UPS
ROOM only, there is no much difference in distance.

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.
12. LIST OF DRAWINGS

S.NO. DRAWING NO. DRAWING TITLE

1. WOG/2013 /PTPLI/STP/BE/101-REV04 PROCESS FLOW DIAGRAM

(1 NO. SHEET)

PIPING AND
2. WOG/2013/PTPLI/STP/BE/102-REV04 INSTRUMENTATION DIAGRAMS
(3 NOS. SHEET)

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GROUP. The data and information provided is furnished on a restricted basis and is not to be used in any way detrimental to the interests of WOG GROUP.