Professional Documents
Culture Documents
Volume 4
Issue No. 1 ASIA PACIFIC HIGHER EDUCATION RESEARCH JOURNAL 33
between water and cement brought about material, simply indicating the particular
by the physical contact between them source of the aggregates can be enough to
thereby binding the aggregates among them. denote the needed concrete strength when
Adequate strength of cement plaster depends coupled with the appropriate proportioning.
upon complete hydration. Suf icient strength It is not uncommon for workers to refer to
within the plaster wall is also needed to a particular concrete strength through its
adequately withstand the stresses that corresponding aggregate proportioning.
may initiate adverse effects in the form of Proportioning is expressed in terms of parts
cracking or the development of one or more by weight of the aggregates. For example,
issures in the plaster due to the movements 1:2:4 refers to a concrete mix with 1 part
in the surrounding structure. Therefore, cement, 2 parts sand and 4 parts gravel
there must be an adequate moisture contact (coarse aggregates) by weight. With precise-
within a plaster wall for the irst few days of control equipments, concrete strength in its
application, when the greatest development corresponding aggregate proportioning can
of strength and resistance to stress forms be easily speci ied and made in batching
within the membrane, according to Gearys plants. The concrete mix is simply delivered
(2009) Drying Shrinkage. to the construction site in transit mixers. In
relatively smaller scale construction projects
The properties of fresh plaster have however, it is usual practice to proportion
important requirements in the fresh and the plaster mix and concrete mix on site in
hardened states. In the fresh state, a plaster parts by volume because this offers a more
must be workable, cohesive and has good practical way of proportioning, usually in
water retention. In the hardened state, the batches comprising of one bag of cement
plaster must be strong enough to hold paint whether through manual mixing using
and withstand local impact and abrasion, shovels or by the use of a concrete mixer
free of unsightly cracking, well-bonded to (which vary in size from one-bagger to three-
the subtrate and have an acceptable surface bagger). Water is commonly added by oido
texture. It is well-recognized in the ield of or as dictated by the desired workability.
materials engineering that these properties
are largely dependent upon the properties Hydration and Shrinkage in Concrete
of the materials that comprise them, such as
sand in this case. When cement is mixed with water to
form a soft paste, it gradually stiffens until it
The presence of silt and clay in the sand becomes solid in a process called setting and
reduces the strength of the plaster and holds hardening. The water in the paste dissolves
dampness, while organic impurities make the material at the surfaces of the cement grains
sand useless for construction work. Particle and forms a gel which gradually increases in
sizes, the shape and texture of the particles volume and stiffness. This hydration process
and their surface areas are all important continues to proceed deeper into the cement
factors in the strength and durability of the grains at decreasing speed with continued
concrete or plaster mixture. By virtue of stiffening and hardening of the mass (Nilson,
its proportion, sand comprise the greatest 1997, p. 31). According to Building Research
component of a plaster and hence controls Institute (P) Ltd. (2008), under practical
much of the plaster properties, such as conditions within the period of concrete
shrinkage, porosity, strength, adhesiveness, mixing and casting, the cement combines
etc. according to Russell (2011) in Cement with only 23% of water, so additional water
Rendering and Building Plastering. is required for workability. However, this
water will eventually evaporate during
The speci ic gravity of the constituent drying of concrete, the effect of which
aggregates can be speci ied for concrete includes development of cracks.
mixes but since this is the property of a
Volume 4
Issue No. 1 ASIA PACIFIC HIGHER EDUCATION RESEARCH JOURNAL 35
strength of a structure and must be dealt
with accordingly. However, cement plaster is
not considered as structural concrete in the
sense that it is does not directly carry loads
though it serves as protective cover to load-
bearing components of a structure. As such,
this study is focused on evaluating the cracks
in cement plaster specimens in relation to
their aggregate proportioning to determine
which proportioning will result to the least
amount, and dimensions, of cracks in the Figure 1. Laboratory test plaster specimens.
specimens. Findings of the study can be used
as the basis for proportioning the initial batch
in construction sites that use trial batches to (Figure 1). Three test specimens per
determine the proper proportioning of the proportion per source were subjected to
concrete aggregates. elevated temperatures using a pre-heated
laboratory oven. The specimens were
irst subjected to a temperature of 50C
Methodology for 90 minutes. Then, they were exposed
to a temperature of 80C for the same
Sands from various locations in duration. Measurements of the lengths of the
Batangas Province were identi ied as developed cracks as well as their widths were
sourced by construction supply stores. The then taken. Afterwards, the specimens were
sand used by most of the stores surveyed by subjected to accelerated oven temperature of
random sampling was selected. These were 100C until cracks occurred, which were also
sands from Calaca, Lobo and Laurel. measured. A straight-edge rule was used in
measuring the lengths of the cracks while a
The physical properties of these tam crack comparator was used to measure
selected sands were determined in the the widths of the cracks.
Batangas State University - Civil Engineering
Department Laboratory. These properties
include: speci ic gravity, Fineness Modulus
and percent water absorption. The laboratory
tests of the specimens were conducted at the
Department of Public Works and Highways
Batangas 4th District Engineering Of ice.
Volume 4
Issue No. 1 ASIA PACIFIC HIGHER EDUCATION RESEARCH JOURNAL 37
Table 3.
Dimensions of laboratory specimen cracks (mm of crack lengths, L and widths, W).
Laurel Sand Calaca Sand
Temp.
Sample 1:3:1 1:2:1 1:2:17/20 1:4:1 1:3:1 1:3:1 1:2:1 1:2:1
1 - - - 290 150-200 - 190 40-220
L 2 - - - - - - - 70-190
3 215 - - - - - - 18-400
Initial
1 - - - 0.4 0.2 - 0.4 0.2-0.8
W 2 - - - - - - - 0.2-0.8
3 0.2 - - - - - - 0.2
1 - - - 290 150-200 - 190 40-220
L 2 - - - - - - - 70-190
3 215 - - - - - - 18-400
@ 50C
1 - - - 0.4 0.2 - 0.4 0.2-0.8
W 2 - - - - - - - 0.2-0.8
3 0.2 - - - - - - 0.2
1 - - 150 290 150-310 - 190-270 50-220
L 2 15-90 - - 140 - 37-40 - 30-190
3 240 - - - - - - 18-400
@ 80C
1 - - 0.4 0.4 0.2 - 0.4-0.8 0.2-0.8
W 2 0.2 - - 0.4-0.8 - 0.2-0.4 - 0.2-1.1
3 0.2-0.4 - - - - - - 0.2-0.4
1 45-310 - 250 80-290 150-310 40-70 190-270 30-230
L 2 310 - - 140 - 37-40 - 50-190
3 310 - - - - - 190-270 18-400
@100C 1 0.2-0.4 - 0.4 0.2-0.4 0.2 0.2-0.7 0.4-1.1 0.4-1.1
2 0.4-1.1 - - 0.4-0.8 - 0.2-0.4 - 0.2-1.5
W
3 0.2-0.8 - - - - - 0.2-0.4 0.2-0.4
Ave 0.27-0.43 - 0.133 0.2-0.4 0.067 0.13-0.37 0.2-0.5 0.267-3.0
Table 4.
Dimensions of Lobo sand laboratory specimen cracks (mm of crack lengths, L and widths, W).
Temp. Sample 1:4:1 1:3:1 1:3:1 1:2:1 1:2: 17/20 1:2 : 4/5
1 - - - - - 135
L 2 45-210 - - - - -
3 - 29-110 - - - -
Initial
1 - - - - - 0.3
W 2 0.2-0.4 - - - - -
3 - 0.2-1.1 - - - -
1 - - - - - 135
L 2 45-210 - - - - -
3 - 29-110 - - - -
@ 50C
1 - - - - - 0.3
W 2 0.2-0.4 - - - - -
3 - 0.2-1.1 - - - -
1 - 50 - - - 135
L 2 50-60 310 - - - -
3 - 125-340 - - - -
@ 80C
1 - 0.4 - - - 0.4
W 2 0.2-0.8 0.4 - - - -
3 - 0.2-1.5 - - - -
1 30 140 - - - 135
L 2 50-60 190-310 155 - 222 -
3 - 130-330 - - - -
@100C 1 0.4-1.1 0.4 - - - 0.4
2 0.2-0.8 0.4 0.2-0.4 - 0.2 -
W
3 - 0.4-1.5 - - - -
Ave 0.20-0.63 0.13-0.76 0-.067-0.133 0 0.067 0.133
Table 5.
Dimensions of ield specimen cracks (mm of crack lengths, L and widths, W).
Calaca Sand Laurel Sand Lobo Sand
1:2:1 1:3:1 1:4:1 1:2:1 1:3:1 1:2: 17/20 1:2:1 1:3:1 1:3:1 1:4:1
3h L 92-237 58-266 36-95 43-67 37-254 76-216 60-89 29-94 10-33 15-84
3h W 0.2-0.4 0.2-1.1 0.2-0.4 0.2-0.4 0.2-1.1 0.2-0.4 0.2-0.8 0.2-0.8 0.2 0.2-0.4
1d L 92-237 58-266 36-95 43-67 37-254 76-216 60-89 29-94 10-33 15-84
1d W 0.2-0.4 0.2-1.1 0.2-0.4 0.2-0.4 0.2-1.1 0.2-0.4 0.2-0.8 0.2-0.8 0.2 0.2-0.4
7d L 20-230 46-272 26-95 34-78 37-254 69-226 36-220 10-112 10-33 15-94
7d W 0.2-0.8 0.2-1.5 0.2-0.8 0.2-0.8 0.2-1.1 0.2-0.8 0.2-0.8 0.2-1.1 0.2-0.4 0.2-0.4
14d L 59-260 56-279 37-98 23-254 10-268 41-266 40-257 11-175 26-38 22-98
14d W 0.2-0.8 0.4-1.5 0.4-0.8 0.3-0.8 0.2-1.5 0.2-0.8 0.2-1.1 0.2-1.1 0.2-0.4 0.4-0.8
28d L 65-270 60-287 40-100 25-270 11-270 45-280 45-390 12-190 30-40 25-100
28d W 0.2-0.8 0.4-1.5 0.4-0.8 0.3-0.8 0.2-1.5 0.2-0.8 0.2-1.1 0.2-1.1 0.2-0.4 0.4-0.8
90d L 65-270 60-287 40-100 25-270 11-270 45-280 45-390 12-190 30-40 25-100
90d W 0.2-0.8 0.4-1.5 0.4-0.8 0.3-0.8 0.2-1.5 0.2-0.8 0.2-1.1 0.2-1.1 0.2-0.4 0.4-0.8
Pattern random random random parallel parallel random random parallel parallel parallel
Location upper right upper right center center upper left center center sides upper right Center
Volume 4
Issue No. 1 ASIA PACIFIC HIGHER EDUCATION RESEARCH JOURNAL 39
Width of cracks Length of cracks
Figure 4 depicts the variations in the specimens. The rows in the graphs show
dimensions in graphical form of the cracks the variation in dimensions according to the
in Calaca Sand cement plaster specimens. duration after installation of the specimens.
The rows in the graphs show the variation The columns indicate the variations in the
in dimensions according to age of the dimensions as a result of the differences in
specimens. The columns indicate the the mix proportions of the plaster specimens.
variations in the dimensions as a result of
the differences in the mix proportions of the The effects of the specimen age and of
plaster specimens. the mix proportioning can be clearly seen
from the igure. Similar to that for Calaca
The effects of the specimen age and sand, the age of the specimens shows little
of the mix proportioning can be clearly variation in the dimensions of the cracks.
seen from the igure. The age of the On the other hand, the mix proportioning
specimens shows little variation. On the also shows contrasting differences. This
other hand, the mix proportioning shows shows that mix proportioning is the factor
contrasting differences. This shows that that largely affects the cracks of the plaster
mix proportioning is the factor that largely specimens from Laurel.
affects the cracks of the Calaca sand plaster
specimens. Figure 6 also shows the variations
in the dimensions in graphical form of
Figure 5 likewise shows the variations the cracks in Lobo Sand cement plaster
in the dimensions in graphical form of specimens. The rows in the graphs show
the cracks in Laurel Sand cement plaster the variation in dimensions according to the
duration after installation of the specimens. their cracks based on the Stucco Crack Width
The columns indicate the variations in the Evaluation Survey of Trade Associations were
dimensions as a result of the differences in also evaluated. Plaster Council limits crack
the mix proportions of the plaster specimens. width to 59mils (1.5mm), American Concrete
Institute sets this limit to 30mils (0.8mm)
The effects of the specimen age and of while both Portland Cement Association and
the mix proportioning is clearly illustrated Stucco Manufacturers Association set this
in the igure. Similar to that for Calaca and ceiling at 60mils (1.5mm). Since the cracks
Laurel sands, the age of the specimens shows developed in the specimens corresponding
little variation in the dimensions of the to the above-selected proportions for
cracks. Conversely, the mix proportioning the different sand sources fall within the
also shows the contrasting differences. This aforementioned limits, the expected cracks
shows that mix proportioning is the factor from the recommended proportionings are
that largely affects the cracks of the plaster considered to be acceptable.
specimens for Lobo sand, although the age
of the cement plaster specimen has a more
pronounced effect in this sand compared Conclusions
to the other two sand sources. This aspect
would also point to time-effect that needs Sands from various sources differ in
to be considered by workers when using construction-relevant properties. Differences
concrete mixes sourced from Lobo. in the properties of the sand specimens
require different aggregates-proportioning
Considering the aforementioned test for acceptable plaster mixes. Furthermore,
results, and giving more weight to the ield workability requires proportionate increase
test since it more closely represents actual in the amount of water as the amount of sand
site conditions, the researchers chose the is increased in the mix.
best cement-sand-water proportion for
the different sands under study. The 1: 3: 1 The age of the plaster show relatively
proportion is best for Lobo sand in this little effect on cracking. The primary factor
respect, while the proportion 1: 4: 1 is the that determines the cracking behaviour
best choice for Calaca sand and the 1: 2 of cement plaster is cement-sand-water
: 1 proportion can be expected to give best proportioning.
results for the Laurel sand.
The best cement-sand-water
Aside from the comparative advantage proportion for plaster using sands from
of these proportionings over the other mixes Calaca, Laurel and Lobo are 1: 4: 1 , 1: 2
using the same material, the acceptability of : 1 and 1: 3: 1 , by weight, respectively.
Volume 4
Issue No. 1 ASIA PACIFIC HIGHER EDUCATION RESEARCH JOURNAL 41
Considering the above results, the sand from The researchers are also indebted
Lobo appears to be the best for use as plaster to the support of the following people for
among the three sources. the completion of this study: Mr. Florencio
Culiat for installing the plaster specimens
for the field testing; Mr. Eddie Villanueva
Recommendations for aiding the researchers during the
curing period and for looking after the
It is recommended that builders/ plaster specimens at CAS Bldg.; Ms. Ma.
contractors adopt a proportioning close Cristina Rado for helping the researchers
to those described above when using the obtain a tam crack comparator; Engr.
sand from the subject sources or use the Nestor I. Cleofas, District Engineer of
same as a basis for their trial batches when DPWH Batangas 4th District; Engr. Bernard
determining the appropriate proportioning Villanueva, Head of Materials & Testing
for the subject sand. Department of DPWH Batangas 4th District
and his staff for their assistance to the
Further study on crack behaviour of researchers during the laboratory testing.
plaster mixes using the proportioning used
by local builders is likewise recommended
considering that these vary widely because
they are being done by trial and error and are References
usually dictated by the workability desired
by workers at the site. ACI Committee 524 (1993). Guide to Portland
cement plastering. ACI 524R-93.
Study on crack behaviour of plaster
mixes using sands from other sources is American Concrete Institute (2008). Control
also recommended. Consolidation of results of cracking in concrete structures.
from these studies will pave the way for the ACI-224R-01.
creation of reference data which builders can
use as reference for the basically trial and Cyr, M. (2012) Visual inspection of concrete
error method used by workers in trial batch - InterNACHI. Retrieved from:
process for determining the desirable mix http://www.nachi.org.au/visual-
proportioning for their plastering works. inspection-concrete.RBinSn
Volume 4
Issue No. 1 ASIA PACIFIC HIGHER EDUCATION RESEARCH JOURNAL 43