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LWT - Food Science and Technology 44 (2011) 307e311

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LWT - Food Science and Technology


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Production of frankfurters with tomato powder as a natural additive


Esen Eyiler a, Aydin Oztan b, *
a
Hacettepe University, Department of Food Engineering, 06800 Ankara, Turkey
b
Aksaray University, Vocational School, 68100 Aksaray, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: This study includes the investigation of chemical properties such as nitrosomyoglobin content, lycopene
Received 2 February 2009 content, and the oxidation level, and the sensorial properties of frankfurters which have been produced
Received in revised form by both reducing the nitrite level and adding tomato powder. All samples have been vacuum packed and
31 March 2010
stored at 4  C for 60 days.
Accepted 2 July 2010
The pH of the frankfurters produced with tomato powder was reduced, when compared to the samples
which did not contain tomato powder. This effect was due to the acidic characteristics of tomato. As the
Keywords:
level of nitrite was reduced, the oxidation level of the frankfurters was increased signicantly. Addition of
Lycopene
Tomato powder
2 g/100 g of tomato powder decreased the level of oxidation; however, 4 g/100 g of tomato powder
Meat product caused a slight increase when compared to the samples which did not contain tomato powder. According
Frankfurter to this result it can be stated that tomato powder retards the oxidation reaction. According to sensorial
Reduced nitrite evaluations, tomato powder improved the consumer acceptability as well. Addition of tomato powder
increased the internal and external colour scores, and frankfurters were found to be more acceptable by
the panellists. Nitrosomyoglobin (NOMb) content of the samples was decreased along with the decreased
level of nitrite, and this, in turn, contributed to the decreased level of redness (a*).
2010 Elsevier Ltd. All rights reserved.

1. Introduction healthy and are of good quality. Lycopene is the most studied natural
additive recently.
The primary quality parameters of meat and meat products for Lycopene is one of the carotenoids found in nature and it gives
consumers are colour, appearance and texture (Oztan, 2005; p 495). to tomatoes, watermelon, red grapefruit and red pepper, their
The colour is the rst major impression on consumers during the characteristic red colour (Goula & Adamopoulos, 2005). Tomato
selection of food products (Deda, Bloukas, & Fista, 2007). Meat and and tomato products are the main source of lycopene, and the
meat products tend to discolour at the initial stages of the storage studies have shown that the increased consumption of tomatoes
and to prevent the discolouration of meat products, nitrites are used decrease the risk of occurrence of cardiovascular diseases, and
as curing agents. Nitrites used for curing of meat have the following prostate, lung and digestive system cancers (sterlie & Lerfall,
main functions which are i. protection against to food poisoning 2005; Southon, 2000). Epidemiologic data on the relationship
bacteria such as Clostrodium botulinum, ii. Giving a characteristic between cancer risk and the intake of lycopene from tomato and its
avour to cured meat products, iii. Giving a characteristic colour to products are available (Omoni & Aluko, 2005). Giovannucci et al.
meat products by the conversion of nitrite with myoglobin to (1995) studied 46 different fruits and vegetables and their effects
nitrosomyloglobin iv. Having an antioxidant activity (Deda et al., on the rate of prostate cancer on approximately 48,000 men for 4
2007; sterlie & Lerfall, 2005). Although nitrite has very important years. Among these 46 fruits and vegetables, only four were
functions in cured meat products, it is a toxic additive which has very signicantly associated with the lower prostate cancer risk. From 4
strict usage rules. Because of the toxic effects of nitrite, studies on the of these fruits and vegetables, tomato sauce, tomatoes and pizza
production of meat products with reduced nitrite levels have been sauce (not strawberries) were the primary source of lycopene. They
increased (Deda et al., 2007; sterlie, 2005). To replace the use of also reported that if a man consumes 10 or more servings per week
nitrite mostly natural additives are preferred due to consumer of tomato products, he is less likely to develop prostate cancer with
preferences (sterlie, 2005). Natural additives are believed to be a rate of 34%. It was also found by Gann et al. (1999) that lycopene
was the only antioxidant that occurred at a signicantly lower level
* Corresponding author. Tel.: 90 382 216 6692; fax: 90 382 275 9906. in men who developed prostate cancer when compared to status-
E-mail address: aydin.oztan@gmail.com (A. Oztan). matched controls.

0023-6438/$ e see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.lwt.2010.07.004
308 E. Eyiler, A. Oztan / LWT - Food Science and Technology 44 (2011) 307e311

Kuopio Ischemic Heart Disease Risk Facor (KIHD) study shows not used in the samples. The production of the frankfurters was
that the thickness of the innermost wall of blood vessels and the performed at the LEZZET Industry (Antalya) according to their
risk of myocardial infarction are reduced with higher serum and original production recipe. Meat farce at a temperature of 12  C,
adipose tissue concentration of lycopene (Rissanen, Voutilainen, half of the fat, and the ice were all added to the cutter (MADO,
Salonen, Kaplan, & Salonen, 2003). According to this result, it is Adjutant MTK 661, Germany) which is used for research and
suggested that the serum level of lycopene probably plays a role in development (R&D) purposes. The cutter was started at a low speed
the early stages of artherosclerosis (Omoni & Aluko, 2005). (1400 rpm blade speed), and then the ingredients and the rest of the
The protective effect of tomatoes is related to the lycopene ice were added. After these additions, the cutter was set to work at
content. Although lycopene has no provitamin A activity, it has an high speed (2800 rpm blade speed), till the temperature of the
antioxidant activity, and it quenches the singlet oxygen. The mixture reached to 12e14  C. The mixture was stuffed into 18
quenching effect is found to be double than that of b-carotene and (calibre) synthetic casings. The frankfurters casings were linked at
10 times more than a-tocopherol (Shi, Le Maguer, Kakuda, Liptay, & 15 cm intervals and processed in the combined oven (including
Niekamp, 1999). Lycopene is an acyclic open chain unsaturated drying, cooking and smoking parts in it). The processing conditions
carotenoid having 13 double bonds, and 11 of them are conjugated. in the oven was as follows pre-heating at 55  C 10 min at 70e75%
It is believed that the colour and antioxidant activity of lycopene are relative humidity (RH), 1st drying 58  C for 25 min at 30% RH,
results of its unique structure (Shi & Le Maguer, 2000). smoking 58  C 12 min at 60e70% RH, 2nd drying 60  C 10 min at
Many studies have been performed on the usage of tomato and 20e30% RH, smoking 62  C 15 min at 20e30% RH, 3rd drying 62  C
tomato products. Ylmaz, Simsek, and Iskl (2002) have reported 5 min at 20e30% RH and heat processing at 100% RH to an internal
the usage of tomato juice in low-fat cooked sausages, Candogan temperature of 72  C. The frankfurters were then rinsed for cooling
(2002) has reported the usage of tomato paste in beef patties, with cooling water at 5  C. After cooling, the casings were peeled and
sterlie and Lerfall (2005) have studied the effect of lycopene in frankfurters were vacuum packed. Each pack contained 4 frank-
tomato products on storage quality of minced meat. Snchez- furters. After cooling, the frankfurters were re-pasteurized at 85  C
Escalante, Torrescano, Djenane, Beltran, and Roncales (2003) have for 20 min and cooled. The vacuum packed frankfurters were stored
studied on the stabilization of colour and odour of beef patties with at 4  C for 60 days. Analyses were performed at the 1st, 7th, 14th,
lycopene rich tomato and peppers and Calvo, Garcia, and Selgas 30th, 45th and 60 days. 3 replications were performed and each test
(2008) have reported the effects of tomato peel in dry fermented was applied for each replication.
sausages. Only a few results have been reported on the reduced
level of nitrite and usage of tomato products (Deda et al., 2007). 2.3. Colour measurements
The objective of this study was to evaluate the effect of tomato
powder and sodium nitrite levels on processing and quality char- Colour measurements including redness (a*), yellowness (b*)
acteristics of frankfurters during their two months of storage under and lightness (L*) of the samples were performed by using Minolta
vacuum. Generally a synthetic colorant is used in the production of Chromameter (Model CM 3600 d; Osaka Japan). Measurements
frankfurters found in the market. In this study no synthetic col- were taken from the inner cuts of the frankfurters and repeated
ouring agent was used in order to show the effect of tomato powder 4 times for every sample. The hue of the samples were calculated
alone on colour and other properties of the frankfurters. with the equation of H tan1(a*/b*). Measurements were per-
formed in 3 parallels.
2. Materials and methods
2.4. pH measurement
2.1. Chemicals and ingredients
10 g of sample was weighted and homogenized with Virtis
Sun dried tomato powder having a moisture content of 11.38 g/ homogenizer (The Virtis Co. Gardiner NY) at 5000rpm, after adding
100 g and a pH between 4.82 and 5.02 (in distilled water) was 50 ml of distilled water. After ltering the homogenate through
obtained from GMT Ingredients Co. (Istanbul, Turkey). Meat and a lter paper, the pH was measured by using Inolab 12217 Digital
ingredients used for the production of frankfurters were obtained pH-meter (Weilheim, Germany). The analyses were performed in
from Guney Gida Lezzet Industry (Antalya, Turkey). Lycopene 3 parallels.
standard was obtained from SigmaeAldrich (product no: L9879-
1 MG, Germany). Chemicals used for extraction processes were 2.5. Determination of NOMb content
obtained from Ildam Kimya Co. (Ankara, Turkey).
Method of Hornsey (1956) was used for the determination of
2.2. Production of frankfurters NOMb content in samples. Cured pigment analysis and total
pigment analysis were performed. Nitrosoepigments were
The following raw materials and ingredients were used for each extracted by using a mixture of acetone and water. Hydrochloric
treatment. Beef meat (with low trimming and 15 g/100 g fat) 4.8 kg, acid was used for the extraction of total pigments from the meat
fat (beef fat) 1 kg, ice 1.2 kg, sodium chloride (NaCl) 0.105 kg, product. The amount of nitrosomyoglobin in frankfurters could be
natrium-phosphate 0.040 kg and starch 0.380 kg. Nine different calculated from the results of nitroso-pigment and total pigment
treatments of frankfurters were prepared and studied with 3 nitrite analysis. Three parallels were tested for each sample.
levels (150,100, 50 mg/kg of mixture) and 3 tomato powder levels (0,
2, 4 g/100 g of mixture). The amounts in the samples are as follows: 2.5.1. Nitrosoe pigment analysis
150 mg/kg nitrite only (Sample 1), 150 mg/kg nitrite and 2 g/100 g of 10 g of samples were weighed and placed in brown bottles.
tomato powder (T.P) (Sample 2), 150 mg/kg nitrite and 4 g/100 g of 40 ml of acetone and 3 ml of distilled water were added and stirred
T.P (sample 3), 100 mg/kg nitrite only (Sample 4), 100 mg/kg nitrite for 5 min. The mixture was ltered through a rough lter paper and
and 2 g/100 g mixture of T.P (Sample 5), 100 mg/kg nitrite and 4 g/ absorbances were obtained at 540 nm against 40 ml of acetone and
100 g of T.P (sample 6), 50 mg/kg nitrite only (Sample 7), 50 mg/kg 3 ml of distilled water mixture. The amount of cured pigments
nitrite and 2 g/100 g of tomato powder (T.P) (Sample 8), 50 mg/kg (NOMb) was calculated by multiplying 290 with absorbance (A1)
nitrite and 4 g/100 g of T.P (sample 9). Synthetic coloring agents were read at 540 nm.
E. Eyiler, A. Oztan / LWT - Food Science and Technology 44 (2011) 307e311 309

2.5.2. Total pigment analysis 2.9. Statistical analyses


10 g of samples were weighed and placed in brown bottles and
40 ml of acetone, 2 ml of distilled water and 1 ml of HCL acid were A two-factor factorial arrangement in a completely randomized
added. The mixture was held in the dark for 1 h for the extraction of design was applied for the statistical analysis of data collected for
all the pigments. After the ltration of the mixture, the absorbance lycopene and NOMb content and sensory evaluation. The two
of the samples was recorded at 640 nm against 40 ml of acetone, factors were a) three levels of sodium nitrite (150, 100, 50 mg/kg)
2 ml of distilled water and 1 ml of HCL acid mixture. The amount of and b) three levels of tomato powder (0, 2 and 4 g/100 g). For the
total pigments was calculated by multiplying of the absorbance (A2) data collected for colour pH and oxidation level, a three-factor
with 680. factorial arrangement in a completely randomized design was
NOMb was calculated by the formula given below; applied. The three factors were a) three levels of sodium nitrite
(150, 100 and 50 mg/kg) b) three levels of tomato powder (0, 2 and
4 g/100 g) and c) six (0, 7, 14, 30, 45 and 60days) storage periods.
NOMb (NOMb (ppm)/total pigments (ppm))  100
Statistical analyses of the results were accomplished with Duncan
test by using SPSS for Windows 11.

2.6. Determination of oxidation level


3. Results
Thiobarbutiric acid (TBA) test was used for the determination
of oxidation level of the frankfurters (Pikul, Leszczynski, & 3.1. The effect of tomato powder on the colour and pH
Kummerow, 1989). According to this method, 10 g of samples
were homogenized with 4 ml/100 ml perchloric acid (in distilled First of all, it was observed that tomato powder acted as a col-
water) and butylated hydroxyanizol (BHA) at 4  C by using virtis ouring agent in frankfurters and caused an increase at the a* value
homogenizer (The Virtis Co. Gardiner NY.) at 13,800 rpm for of the samples. Meanwhile the lightness (L*) of the samples
1 min. Homogenates were ltered through Whatman no: 4 lter decreased (Table 1). The reduced nitrite level caused a decrease on
paper, and the ltrate was complemented to 50 ml with 4 ml/ the conversion of NOMb in the samples, and as a result, the a* value
100 ml perchloric acid in water. 5 ml from the ltrate and 5 ml of of the frankfurters was decreased whereas L* value was increased.
TBA were mixed in test tubes and incubated at 80  2  C for These results were found to be the same with the results of Deda
40 min to obtain the TBA-malonaldehyde complex. Analyses et al. (2007).
were performed in 3 parallels and the mean value was given as Table 1 shows the hue (H) value of the samples. Increase in H
result. Absorbance of the samples was measured by using UV- value shows the decrease in the redness of the samples, and an
2101 PC UV-spectrophotometer (Shimadzu Co. Japan) at 532 nm. increase in the yellowness (b*) of the samples. The increase in the
TBA value of the samples was calculated by the following nitrite and/or tomato powder adding level resulted in the increased
formula; value of the a* value of the samples, which are in agreement with
TBA value 7.8  A. the results of sterlie and Lerfall (2005) and Deda et al. (2007). Due
A: is the absorbance of the samples. to the lowest level of nitrite, the lowest a* value during the storage

2.7. Lycopene analysis


Table 1
Effect of nitrite level, tomato powder and storage time on colour, pH and oxidation
The extraction of lycopene in frankfurters was performed level of frankfurters.
according to a method of Porrini, Riso, and Testolin (1998) with
Main Lightness Redness Hue TBA (mg
slight modications, by adding tetrahydrofuran (THF) and analyzed factors (L*) (a*) value (H) malonaldehyde/kg
by RP-HPLC (Agilent 1200 series, manual injector20 ml, quater- sample)
nary pump, UV/VIS detector) on Atlantis dC 18 column (5 mm, Nitrite level (mg/kg)a
4.6e250 mm), and detected at 470 nm (1 ml/min ow rate). 45 ml/ 150 65.21a 10.78a 61.16a 0.499a
100 ml solution THF, 45 ml/100 ml solution acetonitrile and 10 ml/ 100 65.32a 10.55b 62.09b 0.681b
100 ml solution methanol (MetOH) were used as isocratic mobile 50 65.93b 9.39c 65.57c 0.791c
LSD:0.05
phase. 10 g of samples were weighted and extracted with 30 ml of
THF and ltered through whatman no:4 lter paper, the obtained Tomato powder level (g/100 g)b
0 67.62a 6.28a 68.55a 0.654a
ltrate was then complemented to 50 ml with THF. The extractions
2 65.47b 10.80b 61.12b 0.648a
were performed once in three parallels. Samples were stored at 4 63.37c 13.65c 59.16c 0.670b
18  C until they were analyzed. LSD:0.05

Storage time (days)c


2.8. Sensory evaluation 1 64.48a 9.29a 66.72a 0.625a
7 65.64b 9.56b 65.33b 0.624a
Sensory analyses were performed with 10 panellists (5 male 14 65.07c 10.52c 62.25c 0.663b
30 66.08d 9.98d 62.01c 0.607a
and 5 female), who were members of the faculty aged between 25 45 65.92d 11.03e 60.71d 0.688c
and 30 years old. Hedonic Scale was used for the sensory test. The 60 65.74b 11.06e 60.63d 0.737d
sensory evaluations were performed at the 7th day of storage. LSD:0.05
A small session before the evaluation was made with the panellists Means within the same factor and the same column with different letters are
in order for them to become familiar with the evaluation. Panel- different (p < 0.05).
a
lists were offered both unsalted crackers and water to use Each number represents the average value of each parameter for all samples
between the testing of samples. In the numerological scale, with the same nitrite level.
b
Each number represents the average value of each parameter for all samples
1 dislike extremely and 5 like extremely. Samples were with the same tomato powder level.
evaluated both as raw and after cooking 10min. at boiling water, c
Each number represent the average value of each parameter for all samples with
and were served cut. the same storage time (day).
310 E. Eyiler, A. Oztan / LWT - Food Science and Technology 44 (2011) 307e311

was found to be in the 7th sample which was 4.12 and 6.51 in the Table 2
beginning and in the end of the storage respectively. The highest Effect of nitrite level and tomato powder level on lycopene and NOMb content of
frankfurters.
value of a* was found for the sample including 150 mg/kg nitrite
and 4 g/100 g tomato powder as expected. Addition of tomato Main factors Lycopene content NOMb content
powder also increased the yellowness of the samples as reported by (mg/kg) (g/100 g)

Deda et al. (2007), Candogan (2002) and sterlie and Lerfall (2005). Nitrite level (mg/kg)a
150 4.96a 64.98a
According to Turkish Food Codex, the highest pH value of
100 5.99b 61.93b
frankfurters should be 6.40 (Anonymous, 2000). The pHs of frank- 50 6.98c 57.81c
furters produced in this study were found to be lower than this LSD:0.05
value during the storage. The pH value of the samples 1, 4 and 7 Tomato powder level (g/100 g)b
were 6.30, 6.28 and 6.29, respectively showing that lowering the 0 0.00a 60.74a
amount of nitrite did not affect the pH value of the frankfurters. The 2 5.64b 61.67b
samples 1, 2 and 3 had pH values of 6.30, 6.17 and 6.06 respectively 4 12.31c 62.31c
LSD:0.05
indicating that addition of tomato powder decreased the pH of
frankfurters and this decrease was concentration dependent. As the Means within same factor and the same column with different letters are different
concentration of the tomato powder was increased, the decrease in (p < 0.05).
a
Each number represents the average value of each parameter for all samples
the pH was also increased. The observed effect of tomato powder with the same nitrite level.
on the pH was in agreement with the results of sterlie and Lerfall b
Each number represents the average value of each parameter for all samples
(2005), Deda et al. (2007) and Candogan (2002). It is possibly with the same tomato powder level.
related with the acidic characteristics of the tomato powder (pH:
4.48e5.02). The pH of the samples was not changed signicantly
during storage time. tomato powder. It can be clearly seen from the Table 2 that as the
level of tomato powder was increased the level of the lycopene was
3.2. The effect of tomato powder on oxidation increased as expected.

According to Greene and Cumuze (1982), the minimum TBA 3.4. NOMb content of the frankfurters
value which causes the off-avour in meat and meat products is
2 mg Malonaldehyde (MA)/kg sample. The samples did not exceed The conversion of nitrite to nitrosomyoglobin was decreased as
1 mg MA/kg sample content during the 60 days of storage (Table 1). the level of nitrite was decreased, and the lowest NOMb content
Increasing the nitrite level in the samples caused a decreased was for the samples containing 50 mg/kg nitrite (Table 2).
TBA value in them. 150 mg/kg of nitrite signicantly reduced the Decreased NOMb formation due to the decreased level of nitrite
oxidation in the samples; nevertheless, decreasing the level of was an expected outcome. However, addition of tomato powder to
nitrite to 50 mg/kg did not increase the TBA level over 2 mg MA/kg frankfurters increased the conversion of nitrite to NOMb slightly. It
sample. However, increasing at the amount of added tomato is well known that Myoglobin is converted to nitrosomyoglobin
powder to 4 g/100 g resulted in the increased value of TBA in the during the curing of frankfurters. During curing, HNO2 is converted
samples. Addition of 2 g/100 g of tomato powder to samples to nitric oxide (NO) which is then combined with globin and forms
decreased the TBA value slightly; however it was not signicantly nitrosomyoglobin. The conversion of HNO2 to NO is very low, if the
different from the samples which did not contain tomato powder pH is not reduced to 5.25.4. L-ascorbic acids are generally used to
(Table 1). No acidic taste was also reported in the sensory analysis increase this conversion, and thus, the formation of nitro-
by the panellists. It was thought that the increase at TBA value somyoglobin is also increased. In this study ascorbic acid was not
caused by the tomato powder was possibly due to the drying used, yet it can be used to increase the NOMb formation together
process of tomatoes carried out under the sun. Deda et al. (2007) with tomato powder. This should also affect the colour of the
also reported that addition of tomato paste to frankfurters frankfurters by increasing the redness of samples as a result of
increased the TBA value. The oxidation level of frankfurters was increased level of nitrosomyoglobin.
increased considerably at the end of the storage however; the
change was not signicant until the 30th day of storage. After
1 month of storage, the increase was more signicant. Although the 3.5. Results of sensory evaluation
TBA values were increased during the storage, results did not
exceed the 1 mg MA/kg sample. According to these results it can be Sensory evaluation results showed that the inside and the
concluded that the samples containing 2 g/100 g of tomato powder outside colour of the frankfurters containing tomato powder were
were not adequate to retard oxidation. more acceptable by consumers, both for cooked and uncooked
samples and the scores were increased as the tomato powder level
3.3. Results of lycopene analyses was increased (Table 3). Sensory scores were increased both for
cooked and uncooked samples, as the nitrite and the tomato
The lycopene content of the samples was determined by using powder level were increased together except for the tenderness.
RP-HPLC. The lycopene content of the tomato powder used in the The tenderness of the samples was decreased when the nitrite and
study was found to be 205.52 mg/kg of tomato powder. The amount the tomato powder level were increased. The inner and outer
of lycopene in the samples containing lower amount of nitrite, was colour scores were increased as the level of tomato powder was
higher than the samples having higher level of nitrite (Table 2). It increased and as a result, the frankfurters were found more
possibly means that nitrite affects the lycopene anyway. sterlie acceptable by the panellists. The frankfurters produced commer-
(2005) reported that nitrite decomposes the lycopene. Nitrite is cially have a pink colour due to the synthetic colorants used. Owing
converted to nitric oxide during curing process and it is believed to this fact, panellists stated that the taste and the odour of all the
that during this conversion nitric oxide decomposes the lycopene. samples were as usual; however, the colour of the samples which
It was also found that, while the level of nitrite was increased, the did not contain tomato powder did not seem acceptable. Addition
level of lycopene was decreased, even at the same amount of of tomato powder increased the acceptability of the frankfurters.
E. Eyiler, A. Oztan / LWT - Food Science and Technology 44 (2011) 307e311 311

Table 3 4 g/100 g tomato powder; however, the antioxidant effect and the
The effect of nitrite level and tomato powder level on sensory evaluation of colour were more signicant at 100 mg/kg nitrite and 2 g/100 g of
frankfurters.
tomato powder. The effect of products produced with tomato
Main Appearance Outside Inside Tenderness Odour Taste powder on health should also be investigated considering the many
factors colour colour
positive effects of tomato powder on human health.
Raw frankfurters
Nitrite level (mg/kg)a
150 2.56a 2.56a 2.34a 3.33a Acknowledgement
100 3.11b 1.45b 1.22b 3.44 ab
50 2.00c 2.00c 1.89c 3.55b
Support of the workers in LEZZET Meat Industry (Antalya
LSD:0.05
Turkey) was gratefully appreciated.
Tomato powder (g/100 g)b
0 2.11a 1.44a 1.44a 3.77a
2 2.56b 2.11b 2.00b 3.44b References
4 2.99c 2.44c 2.00b 3.11c
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