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EXECUTIVE SUMMARY
Summary Of Tests
(1) Optical Test PASS
(7) EMC Test : Immunity (Surge & Voltage Dips Interruptions) PASS
2.Initially input power was low.Then the value of Shunt Resistors R3,R4,R5,R6 were changed to 1E,0.25W 1206
3.Tj is very slightly above the limit (Should be within the limits)
Connector should be soldered properly to avoid disconnection between led module and driver output
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 1
All Tests have been Performed As Per Concerned IEC and IS Standards
IEC Description
IEC 62384 DC or AC Supplied Electronic Control Gear for LED Modules Performance Requirements
IEC 61347-2-13
DC or AC Supplied Electronic Control Gear for LED Modules Safety Requirements
IEC 61547 DC or AC Supplied Electronic Control Gear for LED Modules Immunity Requirements
IEC 61000-4-2 ESD Immunity Test
IEC 61000-4-5
Surge Immunity Test
IEC 61000-4-11
Voltage Dips & Short Interruptions
IEC 61000-3-2 DC or AC Supplied Electronic Control Gear for LED Modules Harmonics Requirements
IEC 62384
DC or AC supplied electronic control gear for LED modules Endurance & Thermal requirements
IS
IS 15885 (Part2/Sec13) : 2012 Safety of Lamp Control Gear Part 2 Particular Requirements Section 13 d.c. or a.c. Supplied Electronic Controlgear for Led Modules
IS 16102(Part 1 & 2) : 2012 Self- Ballasted LED Lamps for General Lighting Services Part 1 Safety Requirements and Part 2 Performance Requirements
IS 16103(Part 1 & 2) : 2012 Led Modules for General Lighting Part 1 : Safety Requirements and Part 2 : Performance Requirements
IS 16104 : 2012 d.c. or a.c. Supplied Electronic Control Gear for LED Modules - Performance Requirements
IS 16106 : 2012 Method of Electrical and Photometric Measurement for SSL Product
IS 16107 : 2012 Luminaires Performance Part 1 General Requirements and Part 2 Particular Requirements Section 1 LED Luminaire
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 2
S.No. Technical Data
Particulars NPI Data Observed Data
Integrated
Instrument Used Sphere
Gonio
Optical Parameter
1 Luminous Flux (Lumen) 4790.7
2 Luminous Efficacy (Lm / W) 104.16
3 CRI 73.8
4 SDCM 7.6
5 CCT (K) 5922
6 Beam Angle and Geometry
7 Flicker Index
8 Flicker Freq. (Hz)
9 Flicker Percentage (%)
10 Operating Supply Range, AC
11 Stabilization Period : T=0 T1= 45min
12 Rated Supply Voltage 240.05 243.73
13 Input Current (mA) 0.2052 0.1979
14 Input Power (W) (IS 16104 / IEC 62384) 48.32 47.2
15 Power Factor (P.F.) (IS 16104 / IEC 62384) 0.981 0.979
16 Mains Frequency (Hz) 50 50
17 V THD (%) (IEC61000-3-2)
18 I THD (%) 4.88 5.16
19 I THD Level 3rd (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2) 1.39 1.04
Electrical Parameters
20 I THD Level 5th (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2) 2.61 2.38
21 I THD Level 7th (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2) 1.03 0.93
22 I THD Level 9th (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2) 2.19 1.97
23 I THD Level 11th (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2) 0.46 0.39
24 Output Voltage (V) 36.18 35.9
25 Output Current (mA) 1.195 1.157
26 Output Power (W) 42.68 41.54
27 Efficiency (%) 0.883 0.88
28 Driver Losses (W) 6.26 5.89
29 Voltage / LED (V) 5.98
30 Maximum Output Current Peak (Irms Hi in Amp) 0.223 0.222
31 Ripple Factor (%) 19.28%
32 Open Ckt Voltage (Voc) in (V) @ 240V (IS 15885-2-13 Amend 1) 41.46
33 Starting Voltage of Luminaire (V) 51V
34 APFC Range of Luminaire (O/P CC Range) 140-270V
35 Input voltage AC Over Voltage cutoff 308V
36 cutoff Low Voltage cutoff not provided
37 Output Short Circuit Protection (IS 16104 Cl 12c / IEC 62384) provided
38 O/P Reverse Polarity Protection provided
Immunity or
protections
39 Inrush Current Protection Test (At Max Operating Voltage of Luminaire) provided
40 Open Circuit Protection w/o Load (for 15 min) provided
41 Operation of Luminaire @ 440V Protection for 2 hrs Pass
42 Surge Voltage Protection in Diff, CM Mode (IEC 61000-4-5 / IEC 61547) Pass
43 Voltage Dips & Interruption test (IEC 61000-4-11 / IEC 61547) Pass
44 IP Duty (Fixture / Driver) (IS 10322 Part I / IEC 60598-1) Pass
Contin
46 High Voltage Ageing @ Max Operating Voltage of Luminaire for 8 Hrs Pass
47 Humidity Test (IS 10322 Part I / IEC 60598) Pass
48 HV Test @ (1.5KV Class-I ; 3.75KV Class II) for 1 min (IS 10322 Part I / IEC 60598-1) Pass
Safety
49 Insulation Resistance (Class I > 2 M ; Class II > 4 M at 500VDC (IS 10322 Part I) Pass
50 Leakage Current (Class I < 0.5mA ; Class II < 1.0mA) - (IS 10322 Part I) Pass
51 Isolation of LED Driver @ 3.75KV for 1 min @ Tripping Current 5 mA (IEC 61347-2-13/ 61347-1) Pass
52 Flammability Test for Plastic Parts (IS 10322 - Part I) Pass
53 Wireways Smooth and Free from Sharp Edges (IEC 60598) YES
54 Insulating Lining and Sleeves Used (IEC 60598) YES
55 Switches of Adequate Rating if used (IEC 60598) N/A
56 Screws Used (IEC 60598) Philip head screws
57 Screw Locking (IEC 60598) Spring Washer
Construction
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 3
APFC Range (CC Range)
180
Vin Iin Pin P.F. Vout Iout Pout Efficiency
0.995
100 0.5023 50.31 0.995 35.8 1.1428 40.91 81%
0.99
120 0.405 48.77 0.995 35.8 1.1452 40.99 84%
0.985
140 0.3453 47.98 0.996 35.79 1.1459 41.01 86%
0.98
160 0.2964 47.34 0.996 35.79 1.1642 41.14 87%
0.975
180 0.2631 46.99 0.994 35.78 1.1657 41.16 87%
0.97
200 0.2363 46.7 0.991 35.76 1.1644 41.08 88%
0.965
220 0.2135 46.5 0.985 35.76 1.1653 41.09 85%
0.96
240 0.1973 46.48 0.979 35.75 1.1644 41.06 85%
0.955
260 0.1832 46.35 0.972 35.74 1.1631 41.03 89%
170 0.95
280 0.1714 46.35 0.963 35.74 1.1638 41.04 89% 100 120 140 160 180 200 220 240 260 280
1 Temperature Cycling Test Non Energized Control Gear For 5 Times (EN 62384) Not Available
Endurance Of Led Driver (Control Gear Shall Be Switched On & Off For 30 Seconds,200 Cycle w/o load and 800
2 cycle with load) - (EN 62384 / IS 16104 Sec 13.1) Pass
Control Gear Shall Be Operated With An Appropriate LED Module
3 Not Available
At The Ambient Temperature Which Produce Tc, Until A Test Period Of 200Hrs- (IS 16104 Clause 13.1)
4 Endurance of Fixture at Ta+10C @ 21 hrs ON / 3 hrs OFF (IS 10322 Part I / IEC 60598) Pass
5.2) Thermal Measurement of Luminaire & LED Driver Critical Components (IEC 60598)
5.2.1) Luminaire :
1 Soldering Temp (Ts) 92.7
2 Junction Temp (Tj) <100 101.54
3 Heat Sink Not Mentioned 82.1
4 Glass Not Mentioned 71.3
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 4
7) Physical Test Report :
Connectors and
Internal Wiring /
Cable
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 5
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 6
7) Physical Dimensions
Height(mm) 42 26
Led Driver PCB FR-4 Lens (Part Number / Beam Angle) LEDLINK-(92*139(FWHM*FWTM))
Instruments Used :
S.No Description
Results:
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 7
HAVELLS INDIA LTD
EXECUTIVE SUMMARY
Summary Of Tests
(1) Optical Test PASS / FAIL
(7) EMC Test : Immunity (Surge & Voltage Dips Interruptions) PASS / FAIL
---->yyyyyyyyyy
---->yyyyyyyyyy
Driver
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 8
HAVELLS INDIA LTD
IEC 61547 DC or AC Supplied Electronic Control Gear for LED Modules Immunity Requirements
IEC 61000-4-2 ESD Immunity Test
IEC 61000-4-4 Electrical Fast transient
IEC 61000-4-5
IEC 61000-4-11
Surge Immunity Test
Voltage Dips & Short Interruptions
IEC 61000-3-2 DC or AC Supplied Electronic Control Gear for LED Modules Harmonics Requirements
IEC 62384
DC or AC supplied electronic control gear for LED modules Endurance & Thermal requirements
IS 15885 (Part2/Sec13) :
2012 Safety of Lamp Control Gear Part 2 Particular Requirements Section 13 d.c. or a.c. Supplied Electronic Controlgear for Led Modules
IS 16102(Part 1 & 2) :
2012
Self- Ballasted LED Lamps for General Lighting Services Part 1 Safety Requirements and Part 2 Performance Requirements
IS 16103(Part 1 & 2) :
2012
Led Modules for General Lighting Part 1 : Safety Requirements and Part 2 : Performance Requirements
IS 16104 : 2012 d.c. or a.c. Supplied Electronic Control Gear for LED Modules - Performance Requirements
IS 16106 : 2012 Method of Electrical and Photometric Measurement for SSL Product
IS 16107 : 2012 Luminaires Performance Part 1 General Requirements and Part 2 Particular Requirements Section 1 LED Luminaire
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 9
HAVELLS INDIA LTD
Optical Parameter
1 Luminous Flux (Lumen)
2 Luminous Efficacy (Lm / W)
3 CRI
4 SDCM
5 CCT (K)
6 Beam Angle and Geometry
7 Flicker Index
8 Flicker Freq. (Hz)
9 Flicker Percentage (%)
10 Operating Supply Range, AC (IS 16102 - II)
11 Stabilization Period : T=0 T1= 45min
12 Rated Supply Voltage (IS 16102 - II)
13 Input Current (mA) (IS 16104)
14 Input Power (W) (IS 16102)
15 Power Factor (P.F.) (IS 16104)
16 Mains Frequency (Hz) (IS 16102 - II)
17 V THD (%) (IEC61000-3-2 / IS 16104)
18 I THD (%) (IEC61000-3-2 / IS 16104)
19 I THD Level 3rd (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2)
Electrical Parameters
20 I THD Level 5th (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2)
21 I THD Level 7th (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2)
22 I THD Level 9th (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2)
23 I THD Level 11th (mA/W for Pin 25W & % for Pin>25W) (IEC61000-3-2)
24 Output Voltage (V) (IS 16104 )
25 Output Current (mA) (IS 16104 )
26 Output Power (W)
27 Efficiency (%) (IS 16102 - II)
28 Driver Losses (W) (IS 16102 - II)
29 Voltage / LED (V) (IS 16102 - II)
30 Maximum Output Current Peak (Irms Hi in Amp) (IS 16102 - II)
31 Ripple Factor (%)
32 Open Ckt Voltage (Voc) in (V) @ 240V (IS 15885-2-13 Amend 1)
33 Starting Voltage of Luminaire (V)
34 APFC Range of Luminaire (O/P CC Range)
35 Input voltage AC Over Voltage cutoff
36 cutoff Low Voltage cutoff
44 IP Duty (Fixture / Driver) (IS 10322 Part I / IEC 60598-1)
tio
un
ity
Im
ns
ec
or
pr
ot
m
100
0.99
120
0.985
140
0.98
160
0.975
180
0.97
200
0.965
220
0.96
240
0.955
260
170 0.95
100 120 140 160 180 200 220 240 260 280
280
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 10
HAVELLS INDIA LTD
Contin
45 Low Voltage Ageing @ 120V for 8 Hrs
Agein
uous
g
46 High Voltage Ageing @ Max Operating Voltage of Luminaire for 8 Hrs
43 Voltage Dips & Interruption test (IEC 61000-4-11 / IEC 61547)
Safety
47 Humidity Test (IS 10322 Part I / IEC 60598)
48 HV Test @ (1.5KV Class-I ; 3.75KV Class II) for 1 min (IS 10322 Part I / IEC 60598-1)
49 Insulation Resistance (Class I > 2 M ; Class II > 4 M at 500VDC (IS 10322 Part I)
50 Leakage Current (Class I < 0.5mA ; Class II < 1.0mA) - (IS 10322 Part I)
51 Isolation of LED Driver @ 3.75KV for 1 min @ Tripping Current 5 mA (IEC 61347-2-13/ 61347-1)
42 Surge Voltage Protection in Diff, CM Mode (IEC 61000-4-5 / IEC 61547)
52 Flammability Test for Plastic Parts (IS 10322 - Part I)
5.2) Thermal Measurement of Luminaire & LED Driver Critical Components (IEC 60598)
5.2.1) Luminaire :
1 Soldering Temp (Ts)
3 Heat Sink
4 Glass
5 Lens
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 11
HAVELLS INDIA LTD
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 12
HAVELLS INDIA LTD
1 Temperature Cycling Test Non Energized Control Gear For 5 Times (EN 62384)
Endurance Of Led Driver (Control Gear Shall Be Switched On & Off For 30 Seconds,200 Cycle w/o load and 800
2 cycle with load) - (EN 62384 / IS 16104 Sec 13.1)
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 13
HAVELLS INDIA LTD
LED Module /
Thermal Paste
Glass / Diffuser /
Lens / Gasket /
Sceondary Optics /
Reflector
Connectors and
Internal Wiring /
Cable
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 14
7) Physical Dimensions
Width (mm)
Height (mm)
Earthing
Weight (Kg)
CRI Gasket
Instruments Used
LED Power Driver Tester, UI2050 Volnic Make
Power source VPS 1030; make Everfine
Spectro Photocolorimeter PMS 80, Everfine Make
Hafely EMC Technology Impulse module.
20- Channel, Temperature Scanner Logger, Agilent make
Flicker Meter - MF250N
Results:
Havells India Ltd., Center For Research Innovation, 2d, Sector 126, Noida 201 304, INDIAfile:///conversion/tmp/scratch/364203579.xlsx 15