Libro Motores VW Volkswagen Datos Haynes

Special notes concerning the use of this CD-ROM
This publication covers virtually all petrol-engined cars and light the CO-measuring pipe unless stated otherwise. See Workshop
commercial vehicles up to 3.5 tonnes gross vehicle weight (GVW) practice - Exhaust emissions.
which have been available in the last ten years. Its layout is
designed for the easiest possible usage and is therefore generally Carburettor - where two main jet sizes are given, the primary is
self-explanatory. However, the following notes make comment on quoted first, followed by the secondary.
some of the slightly less-obvious aspects of the data, and should Fuel grade - the octane number quoted is the minimum RON
be read before consulting the main part of the book. requirement recommended by the vehicle manufacturer.
Year - The year in the model heading area may refer to Unleaded fuel - is currently sold in the UK in grades of 95 RON
manufacturers model years, usually August 1st to July 31st, eg. (Premium) or 98 RON (Super). General comments concerning its
1993 may mean August 1st 1992 to July 31st 1993. use are given along with the octane rating in this Data Book. Where
the unleaded requirement is shown as 91 RON (Regular), this is for
Emissions regulations - abbreviations such as 15.04, 15.05,
use in countries where such fuel is available, and it can be assumed
US83, US93, ECE R 83A and 91/441/EEC appear throughout this
that 95 or 98 RON is satisfactory for use in the UK. Some
book. They refer to EC emissions regulations currently in operation
manufacturers lay down certain requirements which are to be met,
in European countries. 91/441/EEC is one of the most stringent
usually regarding the non-continuous use of unleaded fuel,
with regard to permitted emission levels, largely replacing the old
adjustment of ignition timing, etc. As such requirements can
US83 level, and is also known as EC96. All vehicles with these
change at short notice, it is recommended that the manufacturers
emission levels are fitted with Catalytic converters. 15.04 and 15.05
are consulted for the most up-to-date information if any doubt
are less stringent, and do not require that Catalytic converters be
exists. It should be noted that some vehicles which can run on 95
fitted. ECE R 83A replaces the old 15.04. These regulations are
RON unleaded fuel with adjustments may be able to run on 98 RON
constantly being amended, with each version becoming more
unleaded fuel without any such adjustments. Vehicles fitted with
stringent than the previous one.
catalytic converters must only be run on unleaded fuel; use of
Valve clearances - these are specified COLD unless otherwise stated. conventional leaded fuel will cause damage to the catalyst.
Exhaust gas analysis - with impending legislation in the UK Ignition timing - this should be checked with the engine at normal
requiring annual four-gas testing, provision has been made for the operating temperature. Unless otherwise indicated, illustrations
inclusion of CO, HC, CO2 and O2 data, although currently few depicting ignition timing marks generally show them aligned for the
manufacturers provide such data. Note that exhaust gas analysis correct setting for the engine specified; it should be noted that this
on vehicles equipped with catalytic converters should be taken at is not necessarily TDC.
Page 1 of 12
Battery - the ampere-hour (Ah) capacity quoted for a battery is Wheel alignment/suspension geometry - figures are generally
largely being superseded by two other figures indicating its quoted with the vehicle UNLADEN unless otherwise specified.
performance ability. These usually appear on the labelling of the Certain vehicles, in particular those produced by Renault and Ford,
battery, and show the Cold Cranking (CC) current and the Reserve are set at specific vehicle ride heights, and figures quoted are
Capacity (RC). The CC figure indicates the batterys cold starting therefore nominal values only.
performance and is defined as the discharge current (in amps)
which it can maintain from the fully charged condition for one Torque wrench settings - the correct assembly of certain cylinder
minute at -18C before the voltage in each cell drops to 1.4. The RC heads, main bearings and wheel hubs often depends on special
figure shows the time (in minutes) taken for the voltage in each cell procedures being strictly adhered to. When using the torque
to drop to 1.75 whilst discharging the battery under a 25 amp load wrench settings given for these items, it is recommended that
at 25C from the fully charged condition. Where the RC is not reference is made to the appropriate workshop manual for the
quoted by the manufacturer, the battery capacity is shown in vehicle for further details of any such special procedures. It should
ampere-hours (Ah). be noted that new bolts or nuts should be used as specified by the
manufacturer, especially where angular torque tightening methods
Brakes - minimum friction material thickness - where this is not are used. In some cases, when referring to stretch bolts,
quoted by the manufacturers, it is suggested that the following is maximum bolt lengths are specified; if the bolt exceeds this length,
used for general guidance: Disc brake pads should be renewed if it should be replaced. Note that in some cases certain bolts fitted
the friction material thickness is less than 1.5mm or will reach this to the cylinder head are required to be tightened hand-tight. This
state before the next service is due. Drum brake shoes should equates to a torque wrench setting of approximately 25 Nm. Take
similarly be renewed if the friction material thickness is less than special note of any requirements regarding cylinder head bolt types
2.0mm for bonded shoe linings, or is within 1.0mm of the rivet so that the appropriate torque wrench setting is used. Reference is
heads for riveted shoe linings. made to Torx, splined, hex (hexagon) and Allen type bolts, and it is
vital to use the correct setting according to type. See illustrations
Tyres - tyre pressures are quoted COLD with the vehicle unladen, for reference.
and are typical examples only. Space considerations prevent the
inclusion of all possible vehicle type/tyre size/loading
combinations. Always follow the manufacturers recommendations
for correct tyre pressures wherever possible. Note that pressures
for compact/space saver spare tyres are not quoted. With regard to
tyre sizes, these do not generally include the relevant speed/load
rating. It is therefore important to refer to the manufacturers or a
tyre specialists recommendations regarding this aspect, especially Torx Hex (hexagon) Splined Allen
for light commercial vehicles.
Cylinder head bolt types
Page 2 of 12
Illustrations - these are provided to clearly show the relevant Peugeot-Talbot vehicles - the section covering this range also
carburettor/fuel injection adjustment points, ignition timing marks incorporates data on vehicles originally manufactured under the
and cylinder head bolt/nut tightening sequence and valve TALBOT marque name.
positions. With regard to the latter type of illustration, the location
of the engine flywheel is clearly visible to aid correct identification Rover vehicles - the section covering this range also incorporates
of the cylinder locations. The valve head positions are indicated, data on vehicles originally manufactured under the AUSTIN ROVER
rather than the locations of the adjustment points (eg. rocker arm or BRITISH LEYLAND marque names, including Austin, MG and
adjusters). It should be noted that where tamperproofing devices Rover.
are fitted to carburettor/fuel injection adjustment points, these are
not always shown in the relevant illustrations. Inevitably these Vauxhall/Opel vehicles - the section covering this range also
devices will be damaged in the course of removal to allow incorporates data on vehicles originally manufactured under the
adjustment. New items should therefore be fitted once the BEDFORD marque name.
adjustment procedures have been completed.
Information not available - where the relevant technical data is
Nissan vehicles - the section covering this range also not quoted by the vehicle manufacturer, this is indicated by a
incorporates data on vehicles originally manufactured under the dash (-). A dash may also show that the particular item of data is
DATSUN marque name. not applicable to the model in question.
Page 3 of 12
Abbreviations used in this publication - most abbreviations are MT = Manual transmission
well-known and will therefore be familiar to the user of this Data MY = Model year
Book. The following list is provided to explain some of the less N = New bolts
familiar abbreviations, although it is stressed that this is a typical N/A = Not adjustable / not applicable
selection rather than a comprehensive list: O2 = Oxygen
O/D = Overdrive
OHB = Owners handbook
ABS = Anti-lock braking system
PAS = Power assisted steering
AEI = Integral electronic ignition
ppm = Parts per million
A/C = Air conditioning
PU = Pick-up
AT = Automatic transmission
PW = Per wheel
C = Cold
RC = Reserve capacity (see previous definition)
CAT = Catalytic converter/catalyst
RON = Research octane number
C/b = Contact breaker ignition
Rwd = Rear wheel drive
CC = Cold cranking (see previous definition)
SPI = Single-point (fuel) injection
CIH = Cam-in-head
TWS = Torque wrench setting
CIS = Continuous (fuel) injection system
UL = Unleaded fuel (see below)
CO = Carbon monoxide
U/L = Unladen
CO2 = Carbon dioxide
V = Valve(s)
DME = Digital motor electronics
VV = Variable venturi (carburettor)
Ex = Emission readings taken at exhaust tailpipe
WSM = Refer to workshop manual or vehicle
F = France
manufacturer
FoG = Ford of Germany
WT = Included with transmission
Fwd = Front wheel drive
1V = Single venturi (carburettor)
H = Hot
2D = Two door
HC = Hydrocarbons or High compression
2V = Twin venturi (carburettor)
HD = Heavy duty
3D = Three door
Hg = Mercury
4D = Four door
Hyd = Hydraulic adjusters
4x4 = Four wheel drive
IRS = Independent rear suspension
5D = Five door
L = Laden
= Greater than or equal to
LC = Low compression
= Less than or equal to
LkC = Locking compound
MPI = Multi-point (fuel) injection (continued on page 5)
Page 4 of 12
Unleaded fuel abbreviations No 1 cylinder position abbreviations
[R] = Refer to manufacturer F = Front
[U] = Unleaded fuel only FE = Flywheel end
[L] = Leaded fuel only (unleaded is not suitable for FEL = Flywheel end left
use in this vehicle) FER = Flywheel end right
[E] = Either unleaded or leaded fuel may be used FL = Front left
without adjustment FR = Front right
[RA] = Adjust engine (usually ignition timing), see PEL = Pulley end left
accompanying note for details, or refer to PER = Pulley end right
manufacturer R = Rear
[E 91 RON] = 91 RON unleaded fuel is suitable for use in RL = Rear left
this vehicle RR = Rear right
[E 95 RON] = 95 RON unleaded fuel is suitable for use in TBE = Timing belt end
this vehicle TCE = Timing chain end
[E 98 RON] = 98 RON unleaded fuel is suitable for use in TGF = Timing gear front bank
this vehicle TGR = Timing gear rear bank
Page 5 of 12
Workshop practice
Whenever servicing, repair or overhaul work is carried out on a DONT start the engine without first ascertaining that the
vehicle or its components, it is necessary to observe certain basic transmission is in neutral (or Park where applicable) and the
rules and procedures to ensure both personal safety and a high parking brake applied.
standard of workmanship. Much of this is common knowledge to DONT suddenly remove the filler cap from a hot cooling system -
the established tune-up specialist, but the following is provided as cover it with a cloth and release the pressure gradually first, or you
a reminder. It will particularly guide those entering the repair and may get scalded by escaping coolant.
tune-up business for the first time, or those working in less-than- DONT attempt to drain oil, automatic transmission fluid or coolant
ideal circumstances and with a limited range of tools and facilities. until you are sure it has cooled sufficiently to avoid scalding you.
DONT grasp any part of the engine or exhaust without first
Safety precautions ascertaining that it is sufficiently cool to avoid burning you.
However enthusiastic you may be about getting on with the job DONT allow brake fluid or antifreeze to contact vehicle paintwork.
in hand, do take the time to ensure that your safety or that of the DONT syphon toxic liquids such as fuel, brake fluid or antifreeze
vehicles owner is not put at risk. A moments lack of attention can by mouth, or allow them to remain on your skin.
result in an accident, as can failure to observe certain elementary DONT inhale dust - it may be injurious to health (see Asbestos
precautions. below).
There will always be new ways of having accidents, and the DONT allow any spilt oil or grease to remain on the floor - wipe it
following points do not pretend to be a comprehensive list of all up or apply absorption granules straight away, before someone
dangers; they are intended rather to make you aware of the risks slips on it.
and to encourage a safety-conscious approach to all work you DONT use ill-fitting spanners or other tools which may slip and
carry out on a vehicle. cause injury.
DONT attempt to lift a heavy component which may be beyond
your capability - get assistance.
Essential DOs and DONTs DONT rush to finish a job, or take unverified short cuts.
DONT rely on a single jack when working underneath the vehicle. DONT allow children or animals in or around an unattended vehicle.
Unless obviated by the use of a commercial hydraulic lift or hoist, DONT park vehicles with catalytic converters over combustible
always use reliable additional means of support, such as axle materials such as dry grass, oily rags etc if the engine has recently
stands, securely placed under a part of the vehicle that you know been run. As catalytic converters reach extremely high
will not give way. temperatures, any such materials in close proximity may ignite.
DONT attempt to loosen or tighten high-torque nuts (eg wheel hub DONT run vehicles equipped with catalytic converters without the
nuts) while the vehicle is on a jack; it may be pulled off. exhaust system heat shields fitted.
Page 6 of 12
DO remember that air bags and some seat belt pre-tensioners are contain asbestos. Extreme care must be taken to avoid inhalation
activated using small explosive charges. Always refer to the vehicle of dust from such products since it is hazardous to health. If in
manufacturer for any special precautions to be observed before doubt, assume that they do contain asbestos.
tampering with these devices or any associated actuating
electronic circuitry. Fire
DO wear eye protection when using power tools such as drill, Remember at all times that petrol is highly flammable. Never
sander, bench grinder etc, and when working under the vehicle. smoke, or have any kind of naked flame around, when working on
DO use a barrier cream on your hands prior to undertaking dirty the vehicle. But the risk does not end there - a spark caused by an
jobs - it will protect your skin from infection as well as making the electrical short-circuit, by two metal surfaces contacting each
dirt easier to remove afterwards; but make sure your hands arent other, by careless use of tools, or even by static electricity built up
left slippery. Note that long-term contact with used engine oil can in your body under certain conditions, can ignite petrol vapour,
be a health hazard. which in a confined space is highly explosive.
DO keep loose clothing (cuffs, tie etc) and long hair well out of the Whenever possible, disconnect the battery earth terminal
way of moving mechanical parts. before working on any part of the fuel or electrical system, and
DO remove rings, wristwatch etc, before working on the vehicle - never risk spilling fuel on to a hot engine or exhaust.
especially the electrical system. Catalytic converters run at extremely high temperatures, and
DO ensure that any lifting tackle or jacking equipment used has a consequently can be an additional fire hazard. Observe the
safe working load rating adequate for the job, and is used precisely precautions outlined elsewhere in this section.
as recommended by the manufacturer. It is recommended that a fire extinguisher of a type suitable for
DO keep your work area tidy - it is only too easy to fall over articles fuel and electrical fires is kept handy in the garage or workplace at
left lying around. all times. Never try to extinguish a fuel or electrical fire with water.
DO get someone to check periodically that all is well when working
alone on the vehicle.
Fumes
DO carry out work in a logical sequence and check that everything
Certain fumes are highly toxic and can quickly cause
is correctly assembled and tightened afterwards.
unconsciousness and even death if inhaled to any extent,
DO remember that the vehicles safety affects that of the driver and
especially if inhalation takes place through a lighted cigarette or
others. If in doubt on any point, get a second opinion.
pipe. Petrol vapour comes into this category, as do the vapours
IF, in spite of following these precautions, you are unfortunate
from certain solvents such as trichloroethylene. Any draining or
enough to injure yourself, seek medical attention as soon as
pouring of such volatile fluids should be done in a well ventilated
possible.
area.
Asbestos When using cleaning fluids and solvents, read the instructions
Certain friction, insulating, sealing, and other products - such as carefully. Never use materials from unmarked containers - they may
brake linings, brake bands, clutch linings, gaskets, etc - may give off poisonous vapours.
Page 7 of 12
Never run the engine of a motor vehicle in an enclosed space If you ever need to prepare electrolyte yourself, always add the
such as a garage unless it is equipped with a fume extraction acid slowly to the water, and never the other way round. Protect
system. Exhaust fumes contain carbon monoxide which is against splashes by wearing rubber gloves and goggles.
extremely poisonous; if you need to run the engine, and an When jump starting a car using a booster battery, for negative
extraction system is not available, always do so in the open air or earth vehicles, connect the jump leads in the following sequence:
at least have the rear of the vehicle outside the workplace. Although First connect one jump lead between the positive (+) terminals of
vehicles fitted with catalytic converters have greatly reduced toxic the two batteries. Then connect the other jump lead first to the
exhaust emissions, the above precautions should still be observed. negative (-) terminal of the booster battery, and then to a good
If you are fortunate enough to have the use of an inspection pit, earthing point on the vehicle to be started, at least 45 cm from the
never drain or pour petrol, and never run the engine, while the battery if possible. Ensure that hands and jump leads are clear of
vehicle is standing over it; the fumes, being heavier than air, will any moving parts, and that the two vehicles do not touch.
concentrate in the pit with possibly lethal results. Disconnect the leads in the reverse order.
Mains electricity and electrical equipment

The battery When using an electrical power tool, inspection light, diagnostic
Batteries which are sealed for life require special precautions equipment etc, which works from the mains, always ensure that the
which are normally outlined on a label attached to the battery. Such appliance is correctly connected to its plug and that, where
precautions are primarily related to situations involving battery necessary, it is properly earthed. Do not use such appliances in
charging and jump starting from another vehicle. damp conditions and, again, beware of creating a spark or applying
With a conventional battery, never cause a spark, or allow a excessive heat in the vicinity of fuel or fuel vapour. In particular,
naked light, in close proximity to it. It will normally be giving off a some diagnostic equipment may incorporate high voltage circuitry,
certain amount of hydrogen gas, which is highly explosive. and any special safety precautions outlined in its accompanying
Whenever possible, disconnect the battery earth terminal instruction booklet should be observed. Also ensure that the
before working on the fuel or electrical systems. appliances meet the relevant national safety standards.
If possible, loosen the filler plugs or cover when charging the
battery from an external source. Do not charge at an excessive rate Ignition HT voltage
or the battery may burst. Special care should be taken with the use A severe electric shock can result from touching certain parts of
of high charge-rate boost chargers to prevent the battery from the ignition system, such as the HT leads, when the engine is
overheating. running or being cranked, particularly if components are damp or
Take care when topping up and when carrying the battery. The the insulation is defective. Where an electronic ignition system is
acid electrolyte, even when diluted, is very corrosive and should not fitted, the HT voltage is much higher and could prove fatal,
be allowed to contact the eyes or skin. especially to wearers of heart pacemakers.
Page 8 of 12
Workshop jacking and vehicle support Separation is usually achieved by tapping along the joint with a
Professional garages and tune-up establishments are usually soft-faced hammer in order to break the seal. However, note that
equipped with a commercial hydraulic lift or hoist system. Such this method may not be suitable where dowels are used for
equipment has in-built safety devices to ensure that anyone component location.
working on a suspended vehicle is not at risk from the vehicle Where a gasket is used between the mating faces of two
suddenly descending! However, for those who do not have such components, ensure that it is renewed on reassembly, and fit it dry
equipment at their disposal, the following points should be carefully unless otherwise stated in the relevant repair manual. Make sure
noted. that the mating faces are clean and dry with all traces of old gasket
The jack provided with the vehicle is designed primarily for removed. When cleaning a joint face, use a tool which is not likely
emergency wheel changing, and its use for servicing and overhaul to score or damage the face, and remove any burrs or nicks with
work on the vehicle is best avoided. Instead, a substantial an oilstone or fine file.
workshop jack (trolley jack or similar) should be used. Whichever Make sure that tapped holes are cleaned with a pipe cleaner,
type is employed, it is essential that additional safety support is and keep them free of jointing compound if this is being used
provided by means of axle stands designed for this purpose. Never unless specifically instructed otherwise.
use makeshift means such as wooden blocks or piles of house Ensure that all orifices, channels or pipes are clear and blow
bricks, as these can easily topple or, in the case of bricks, through them, preferably using compressed air.
disintegrate under the weight of the vehicle. Oil seals
If removal of the wheels is not required, the use of drive-on Oil seals can be removed by levering them out using a wide flat-
ramps is recommended. Caution should be exercised to ensure bladed screwdriver or similar implement. Alternatively, a number of
that they are correctly aligned with the wheels, and that the vehicle self-tapping screws may be screwed into the seal and these used as a
is not driven too far along them so that it promptly falls off the other purchase for pliers or some similar device in order to pull the seal free.
ends or tips the ramps. Whenever an oil seal is removed from its working location,
General repair procedures either individually or as part of an assembly, it should be renewed.
The following comments will assist in carrying out general The very fine sealing lip of the seal is easily damaged and will
repairs efficiently and professionally, thus reducing the possibility of not seal if the surface it contacts is not completely clean and free
component damage to a minimum. Brief mention is also made from scratches, nicks or grooves. If the original sealing surface of
regarding care and use of tools. the component cannot be restored and the manufacturer has not
made provision for slight relocation of the seal relative to the
Joint mating faces and gaskets sealing surface, the component should be renewed.
When separating components at their mating faces, never Protect the lips of the seal from any surface which may damage
insert screwdrivers or similar implements into the joint between the them in the course of fitting. Use tape or a conical sleeve where
faces in order to prise them apart. This can cause severe damage possible. Lubricate the seal lips with oil before fitting and, on dual
which results in oil leaks, coolant leaks, etc upon reassembly. lipped seals, fill the space between the lips with grease.
Page 9 of 12
Unless otherwise stated, oil seals must be fitted with their tighten further to the next split pin hole. Never slacken the nut to
sealing lips toward the lubricant to be sealed. align a split pin hole unless stated in the repair procedure.
Use a tubular drift or block of wood of the appropriate size to When checking or retightening a nut or bolt to a specified
install the seal and, if the seal housing is shouldered, drive the seal torque setting, slacken the nut or bolt by a quarter of a turn, and
down to the shoulder. If the seal housing is unshouldered, the seal then retighten to the specified setting. However, this should not be
should be fitted with its face flush with the housing top face (unless attempted where angular tightening has been used.
otherwise instructed). For some screw fastenings, notably cylinder head bolts or nuts,
torque wrench settings are no longer specified for the later stages
Screw threads and fastenings of tightening, angular tightening being called up instead. Typically,
Seized nuts, bolts and screws are quite a common occurrence a fairly low torque wrench setting will be applied to the bolts/nuts
where corrosion has set in, and the use of penetrating oil or in the correct sequence, followed by one or more stages of
releasing fluid will often overcome this problem if the offending item tightening through specified angles.
is soaked for a while before attempting to release it. The use of an
impact driver may also provide a means of releasing such stubborn Locknuts, locktabs and washers
fastening devices when used in conjunction with the appropriate Any fastening which will rotate against a component or housing
screwdriver bit or socket. If none of these methods works, it may in the course of tightening should always have a washer between it
be necessary to resort to the careful application of heat, or the use and the relevant component or housing.
of a hacksaw or nut splitter device. Spring or split washers should always be renewed when they
Studs are usually removed by locking two nuts together on the are used to lock a critical component such as a big-end bearing
threaded part and then using a spanner on the lower nut to retaining nut or bolt.
unscrew the stud. Studs or bolts which have broken off below the Locktabs which are folded over to retain a nut or bolt should
surface of the component in which they are mounted can always be renewed.
sometimes be removed by using a proprietary stud extractor. Self-locking nuts can be re-used in non-critical areas, providing
It should be noted that certain bolts used in critical areas such resistance can be felt when the locking portion passes over the bolt
as big-end bearing cap/connecting rod or cylinder head retention or stud thread. However, it should be noted that self-locking
applications should not be re-used once removed. The relevant stiffnuts tend to lose their effectiveness after long periods of use,
repair manual usually gives guidance on this point. and in such cases should be renewed as a matter of course.
Always ensure that a blind tapped hole is completely free from Split pins must always be replaced with new ones of the correct
oil, grease, water or other fluid before installing the bolt or stud. size for the hole.
Failure to do this could cause the housing to crack due to the When thread locking compound is found on the threads of a
hydraulic action of the bolt or stud as it is screwed in. fastener which is to be re-used, it should be cleaned off with a
When tightening a castellated nut to accept a split pin, tighten wire brush and solvent, and fresh compound applied on
the nut to the specified torque, where applicable, and then reassembly.
Page 10 of 12
Care and maintenance of tools adjustment points of the fuel system. These devices are primarily
Having invested a substantial amount of money in a tool kit and designed to prevent unqualified persons from adjusting the mixture
diagnostic equipment, it is worthwhile taking reasonable care to with the chance of a consequent increase in toxic emissions. Indeed,
keep them in a clean serviceable condition. After use, always wipe in certain European countries such adjustments by unqualified
off any dirt, grease and metal particles using a clean, dry cloth, persons are illegal. If such devices are encountered in tune-up or
before putting the tools away. Never leave them lying around after overhaul, they should be renewed or refitted in accordance with the
they have been used. Any measuring instruments, gauges, meters vehicle manufacturers requirements or current legislation.
etc, must be carefully stored where they cannot be damaged or In the UK, legislation brought in on 1st November 1991, and
become rusty. revised in September 1995, resulted in the requirement for exhaust
Take a little care when tools are used. Hammer heads inevitably gas testing in the Department of Transport annual vehicle test
become marked and screwdrivers lose the keen edge on their (MOT). The emission levels to be met are, for vehicles without
blades from time to time. A little timely attention with emery Catalytic converters, 4.5% CO by volume for vehicles first used on
cloth or a file will soon restore items like this to a good serviceable or after 1st August 1975 and before 31st July 1986; and 3.5% CO
finish. by volume for vehicles first used on or after 1st August 1986 and
With regard to diagnostic equipment, special care should be before 31st July 1992; and 1200 ppm HC (hydrocarbons) for
exercised to ensure that it is kept in dry, dust-free conditions. As vehicles first used on or after 1st August 1975 and before 31st July
such equipment is not weatherproof, it should never be used 1992. For vehicles fitted with Catalytic converters, the original
outside in snow or rain. Obviously the accuracy of the equipment is manufacturers specifications must be strictly adhered to, but
dependent upon correct calibration. Therefore, from time to time where these are not available, the maximum permitted emission
the calibration should be checked according to the instructions levels at an engine speed between 2500 rpm and 3000 rpm are
provided by the manufacturer. 0.3% CO by volume and 200 ppm HC, with a Lambda reading of
between 0.97 and 1.03; at engine idle speed (between 550 rpm and
Environmental considerations
1100 rpm) the maximum CO level is 0.5%. (The regulations are
When disposing of used engine oil, brake fluid, antifreeze etc,
constantly being amended, and will require more stringent
give due consideration to any detrimental environmental effects. Do
emission levels - see Exhaust gas analysis on page II). It should be
not, for instance, pour any of the above liquids down drains into the
general sewage system or onto the ground to soak away. If a noted that these are the maximum allowable levels, and that in
commercial oil disposal service is not available, consult your local practice the vehicle manufacturers recommendations are often
Environmental Health Department for further advice. much lower. It is essential that vehicles are maintained in the
correct state of tune in order to comply with current legislation.
Exhaust emissions Improved economy and smooth running of the vehicle will be an
With the universal tightening-up of legislation regarding the automatic benefit.
emission of environmentally harmful substances from motor vehicles, High levels of CO are primarily caused by the carburettor or fuel
most current vehicles have tamperproof devices fitted to the main injection system administering too rich a mixture to the engine,
Page 11 of 12
either through poor adjustment, or through component High levels of HC are usually caused by engine faults which
malfunction. The incorrect fuel/air ratio results in only partial result in incomplete combustion of the fuel. Such faults very often
combustion of the fuel, causing the emission of CO where more originate in the ignition system (eg coil, distributor or spark plug
complete combustion would promote the formation of the less- malfunction which may cause engine misfiring; over-advanced
damaging CO2. Restrictions in the air intake path for the fuel ignition timing), although severely worn engine components
system (eg clogged air filter) or the engine crankcase (pistons/rings, valves etc) or fuel system faults may also cause high
breather system could have similar results. HC levels.
Page 12 of 12
VOLKSWAGEN Caddy Pick-Up
1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations
VOLP7001600
Automotive
Technical
DATA Click on one of the

buttons above to view
data for this car. To
BOOK return to this screen and

make another choice,
click anywhere on the
data screen.
MENU HELP
Engine and cooling system Caddy Pick-Up 1997

Type AEE SOHC 8V 55kW
Capacity (cm3) / number of cylinders 1598 / 4
Compression ratio / pressure bar 9.8 / 7.0
Oil pressure bar (2.0)
Oil temperature C 80
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature C 84
Radiator cap pressure bar 0.9 to 1.1
Fuel system Caddy Pick-Up 1997

Idle speed - manual [auto] rpm 640 to 790 N/A
Fast idle speed - manual [auto] rpm 2500 to 2800
CO @ idle speed [3000 rpm] - see page VI % 0.5 [0.3] N/A
HC @ idle speed [3000 rpm] - see page VI ppm 200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Bosch
Type / ref 1AV MPI
Main jet / needle _
Injection pressure bar 2.5
Pump pressure bar _
Octane rating RON 95[U]
Ignition system Caddy Pick-Up 1997

Type Electronic
Ignition coil _
Primary resistance ohms _
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm _
Dwell angle (%) _
Condenser capacity F _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 61 BTDC @ idle N/A
V = Vacuum NV = No Vacuum _
Total ignition advance Crankshaft @ rpm Computer control
Crankshaft @ rpm _
Crankshaft @ rpm _
Centrifugal check. Crankshaft @ rpm Computer control
Crankshaft @ rpm _
Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance Crankshaft _
Spark plugs NGK
Type BUR6ET
Electrode gap mm 0.7 to 0.9
Electrical system Caddy Pick-Up 1997

Battery V / CC / RC 12 / 220 / 44
Alternator voltage / full load current / engine rpm _
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _
Running gear Caddy Pick-Up 1997

Brakes -
Front (min. friction material thickness) mm 2.0
Rear (min. friction material thickness) mm 2.5
Tyres
Saloon Size _
Estate / Van Size 165/80x13
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out () mm [] (-01010)
Camber -03030
Castor 12045
King pin inclination 114545
Rear suspension / wheel alignment
Toe-in (+) / Toe-out () mm [] (02010)
Camber 13010
Torque wrench settings Caddy Pick-Up 1997

Cylinder head - stage 1 Nm 40
Cylinder head - stage 3 Nm +90
Big-end bearings Nm 30 +90 N
Main bearings Nm 65 +90
Clutch cover Nm 25
Flywheel [driveplate] Nm 60 +90 N
Front hubs Nm 300
Rear hubs Nm WSM
Wheel nuts / bolts Nm 110
Spark plugs Nm 25
Capacities Caddy Pick-Up 1997

Engine oil & filter litres 3.5
Gearbox - 4-speed [5-speed] litres 2.4
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 6.0
Fuel tank litres _
Notes and Illustrations
1598 cm3
VOLKSWAGEN Caddy 1.8 CAT
1989 to 1994
VOLP7001820
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Caddy 1.8 CAT 1989 to 1994

Type JH. 70kW
Oil pressure bar [2.0]
Fuel system Caddy 1.8 CAT 1989 to 1994

Idle speed - manual [auto] rpm 900100
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0.3 to 1.2
Carburettor / fuel injection Bosch
Type / ref K-Jetronic
Main jet / needle _
Injection pressure bar _
Pump pressure bar 4.7 to 5.4
Ignition system Caddy 1.8 CAT 1989 to 1994

Type TCI-H
Ignition coil Bosch
Primary resistance ohms 0.52 to 0.76
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Ignition timing - basic [static Crankshaft @ rpm 61 BTDC @ 900100
V = Vacuum NV = No Vacuum NV
Total ignition advance Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Centrifugal check. Crankshaft @ rpm 0 @ 1050 to 1300
Crankshaft @ rpm 15 to 19 @ 2600
Vacuum range check mbar 120 to 260
Maximum vacuum advance Crankshaft 10 to 14
Spark plugs Bosch/Champion
Type W7DTC / N7BYC
Electrical system Caddy 1.8 CAT 1989 to 1994

Battery V / CC / RC 12 / 175 / 60
Running gear Caddy 1.8 CAT 1989 to 1994

Brakes -
Front (min. friction material thickness) mm 7.0 with backing
Tyres
Saloon Size _
Estate / Van Size 165x13: 185/70x13: 185/60x14
Pressure - front / rear - Estate / Van bar 1.8 / 2.71
Toe-in (+) / Toe-out () mm [] [-15+10-15]
Camber +2030
Castor +15020
King pin inclination _
Toe-in (+) / Toe-out () mm [] [01]
Camber 010
Torque wrench settings Caddy 1.8 CAT 1989 to 1994

Cylinder head - stage 3 Nm + 90
Big-end bearings Nm 30 + 90
Main bearings Nm 652
Clutch cover Nm 20
Flywheel [driveplate] Nm 60 + 90 N
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Caddy 1.8 CAT 1989 to 1994

Automatic transmission - refill litres 3.0
Final drive litres AT: 0.75
Fuel tank litres 60

Reinforced tyres: 1.8 / 2.9
1
Replace with fully threaded shank bolts: 65 + 90

2
1: Idle speed 2: CO / Mixture
1781 cm3, 8V 1781 cm3, 8V K-Jetronic, JH
K-Jetronic, JH
VOLKSWAGEN Corrado 2.0
1993 to 1994
VOLP4002025
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Corrado 2.0 1993 to 1994

Type 2E SOHC 8V 85kW
Thermostat opening temperature C 85 to 105
Fuel system Corrado 2.0 1993 to 1994

CO @ idle speed [3000 rpm] - see page VI % 0.2 to 1.2 N/A
Carburettor / fuel injection _Volkswagen
Type / ref Digifant
Main jet / needle _
Pump pressure bar 3.0
Ignition system Corrado 2.0 1993 to 1994

Type Digifant
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 61 BTDC @ 2000 to 2500
Crankshaft @ rpm _
Crankshaft @ rpm _
Centrifugal check. Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Vacuum range check mbar _
Spark plugs _/Champion
Type N7BMC
Electrical system Corrado 2.0 1993 to 1994

Battery V / CC / RC _
Running gear Corrado 2.0 1993 to 1994

Brakes -
Rear (min. friction material thickness) mm 7.0 with backing
Tyres
Saloon Size _
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor 15530 N/A
Toe-in (+) / Toe-out () mm [] [20 10] N/A
Camber -13010 N/A
Torque wrench settings Corrado 2.0 1993 to 1994

Big-end bearings Nm 30 +90
Main bearings Nm 65
Clutch cover Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Corrado 2.0 1993 to 1994

Gearbox - 4-speed [5-speed] litres _
Fuel tank litres _
1984 cm3, 8V
VOLKSWAGEN Corrado 2.0 16V
1992 to 1996
VOLP4002020
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Corrado 2.0 16V 1992 to 1996

Type 9A DOHC 16V 100kW
Fuel system Corrado 2.0 16V 1992 to 1996

CO @ idle speed [3000 rpm] - see page VI % 0.5 [0.3] Ex N/A
Type / ref KE-Motronic
Main jet / needle _
Injection pressure bar 3.7 to 4.8
Ignition system Corrado 2.0 16V 1992 to 1996

Type DME Motronic
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 61 BTDC @ 800 to 1000 N/A
V = Vacuum NV = No Vacuum V
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR7ET
Electrical system Corrado 2.0 16V 1992 to 1996

Battery V / CC / RC 12 / 220 / 75
Running gear Corrado 2.0 16V 1992 to 1996

Brakes -
Tyres
Saloon Size 185/60x14: 185/55x151
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.6 / 2.32
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor +15530 N/A
Toe-in (+) / Toe-out () mm [] [+2010] N/A
Camber -13010 N/A
Torque wrench settings Corrado 2.0 16V 1992 to 1996

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Corrado 2.0 16V 1992 to 1996

Fuel tank litres 55

1
195/50x15: 205/50x15
2
205/50x15: 2.3 / 2.0
3
1984 cm3, 16V 1984 cm3, 16V KE-Motronic, 9A

VOLKSWAGEN Corrado VR6
1992 to 1996
VOLP4002960
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Corrado VR6 1992 to 1996

Type ABV SOHC 12V VR6 140kW
Firing order 1-5-3-6-2-4
No 1 cylinder position PER
Fuel system Corrado VR6 1992 to 1996

Type / ref M2.9-Motronic
Main jet / needle _
Pump pressure bar _
Ignition system Corrado VR6 1992 to 1996

Type Motronic1
Ignition coil N1521
Distributor Bosch2
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKR5EKU / BKR5EKUP
Electrode gap mm 0.70
Electrical system Corrado VR6 1992 to 1996

Battery V / CC / RC 12 / 220 / 75
Running gear Corrado VR6 1992 to 1996

Brakes -
Tyres
Saloon Size 205/50x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +32530 N/A
Camber -13010 N/A
Torque wrench settings Corrado VR6 1992 to 1996

Big-end bearings Nm 30 + 90 N
Main bearings Nm 30 + 180 N
Clutch cover Nm 20
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Corrado VR6 1992 to 1996

Fuel tank litres 55

93 : DIS with 6 output coil
1
Not DIS
2
2861 cm3
VOLKSWAGEN Corrado 2.0 8V
1994 to 1996
VOLP4002030
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Corrado 2.0 8V 1994 to 1996

Type ADY SOHC 8V 85kW
Fuel system Corrado 2.0 8V 1994 to 1996

Type / ref Simos
Main jet / needle _
Ignition system Corrado 2.0 8V 1994 to 1996

Type Simos
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 5 to 15 BTDC fluctuating N/A
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET
Electrical system Corrado 2.0 8V 1994 to 1996

Running gear Corrado 2.0 8V 1994 to 1996

Brakes -
Tyres
Saloon Size _
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor 15530 N/A
Toe-in (+) / Toe-out () mm [] [20 10] N/A
Camber -13010 N/A
Torque wrench settings Corrado 2.0 8V 1994 to 1996

Clutch cover Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Corrado 2.0 8V 1994 to 1996

Fuel tank litres _
1984 cm3, 8V
VOLKSWAGEN Corrado 16V
1989 to 1992
VOLP4001800
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Corrado 16V 1989 to 1992

Type KR. DOHC 16V. 100kW
Fuel system Corrado 16V 1989 to 1992

CO @ idle speed [3000 rpm] - see page VI % 1.00.5
Main jet / needle _
Octane rating RON 98[E 98 RON]
Ignition system Corrado 16V 1989 to 1992

Type FEI
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type F6DTC / C6BYC
Electrical system Corrado 16V 1989 to 1992

Battery V / CC / RC 12 / 220 / 75
Running gear Corrado 16V 1989 to 1992

Brakes -
Tyres
Saloon Size 185/60x14: 185/55x151
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor +15530 N/A
Toe-in (+) / Toe-out () mm [] [+2515] N/A3
Camber -14020 N/A4
Torque wrench settings Corrado 16V 1989 to 1992

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Corrado 16V 1989 to 1992

Fuel tank litres 55

1
195/50x15: 205/50x15
2
205/50x15: 2.3 / 2.0
3
4.90 : [+2010]
4
4.90 : -13010
5
1781 cm3, 16V 1781 cm3, 16V K-Jetronic, KR
K-Jetronic, KR
VOLKSWAGEN Corrado G60 CAT
1989 to 1993
VOLP4001805
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Corrado G60 CAT 1989 to 1993

Type PG. 118kW
Fuel system Corrado G60 CAT 1989 to 1993

Carburettor / fuel injection Volkswagen
Type / ref Digifant + G-Lader
Main jet / needle _
Ignition system Corrado G60 CAT 1989 to 1993

Type Digifant
Ignition coil Bosch
Distributor Volkswagen
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W6DPO / N7YCC
Electrical system Corrado G60 CAT 1989 to 1993

Battery V / CC / RC 12 / 300 / 110
Running gear Corrado G60 CAT 1989 to 1993

Brakes -
Tyres
Saloon Size 185/55x15: 195/50x15:205/50x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor +15530 N/A
Toe-in (+) / Toe-out () mm [] [+2515] N/A2
Camber -14020 N/A3
Torque wrench settings Corrado G60 CAT 1989 to 1993

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 20
Capacities Corrado G60 CAT 1989 to 1993

Fuel tank litres 55. 92 : 70

1
195/50x15: 2.6 / 2.3. 205/50x15: 2.3 / 2.0
2
4.90 : [+2010]
3
4.90 : -13010
4
Replace with fully threaded shank bolts; 65 + 90
1781 cm3, 8V 1781 cm3, 8V Digifant, PG

VOLKSWAGEN Golf Rallye CAT
1989 to 1991
VOLP2001813
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf Rallye CAT 1989 to 1991

Type 1H. 118kW
Fuel system Golf Rallye CAT 1989 to 1991

Carburettor / fuel injection _
Type / ref Digifant + G60 supercharger
Main jet / needle _
Octane rating RON 95[U]1
Ignition system Golf Rallye CAT 1989 to 1991

Type Digifant
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W6DPO / N7YCC
Electrical system Golf Rallye CAT 1989 to 1991

Battery V / CC / RC 12 / 220 / 75
Running gear Golf Rallye CAT 1989 to 1991

Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010] U/L
Camber -4020U/L
Castor +13530 U/L
Toe-in (+) / Toe-out () mm [] [+2020] U/L
Camber -15030 U/L
Torque wrench settings Golf Rallye CAT 1989 to 1991

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm 230
Spark plugs Nm 20
Capacities Golf Rallye CAT 1989 to 1991

Final drive litres Rear: 0.7
Fuel tank litres 55

1
91 RON minimum with reduced performance
2
Coolant temperature sender disconnected
3
1763 cm3 1763 cm3 Digifant, 1H

VOLKSWAGEN Golf Cabrio 1.8i CAT
1990 to 1993
VOLP2001815
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf Cabrio 1.8i CAT 1990 to 1993
Type 2H. 72kW
Fuel system Golf Cabrio 1.8i CAT 1990 to 1993

Idle speed - manual [auto] rpm 750 to 850
Type / ref Digifant
Main jet / needle _
Ignition system Golf Cabrio 1.8i CAT 1990 to 1993

Type Digifant
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Total ignition advance Crankshaft @ rpm 303 BTDC @ 23002
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC
Electrical system Golf Cabrio 1.8i CAT 1990 to 1993

Battery V / CC / RC 12 / 220 / 75
Running gear Golf Cabrio 1.8i CAT 1990 to 1993

Brakes -
Rear (min. friction material thickness) mm 5 riveted. 3.5 bonded
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [-5 to -30]
Camber +2020
Castor +15020
Toe-in (+) / Toe-out () mm [] [+2020]
Camber -11525
Torque wrench settings Golf Cabrio 1.8i CAT 1990 to 1993

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf Cabrio 1.8i CAT 1990 to 1993

Gearbox - 4-speed [5-speed] litres 1.5 [2.0]
Fuel tank litres 55

1
2
Coolant temperature sender connected
3
1781 cm3, 8V 1781 cm3, 8V Digifant, 2H

VOLKSWAGEN Golf 2.0i 16V
1992 to 1997
VOLP2002040
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf 2.0i 16V 1992 to 1997

Type ABF 110kW DOHC 16V
Fuel system Golf 2.0i 16V 1992 to 1997

Type / ref Digifant 3.0. 94 : 3.2
Main jet / needle _
Ignition system Golf 2.0i 16V 1992 to 1997

Type Digifant
Ignition coil Bosch N152
Distributor Bosch
Dwell angle (%) _
Rotation Anticlockwise
Ignition timing - basic [static Crankshaft @ rpm 3 to 9 BTDC @ 775 to 875 N/A
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK/Champion
Type BK7EKU / C6VPYC
Electrode gap mm 0.80 / 0.80 to 0.90
Electrical system Golf 2.0i 16V 1992 to 1997

Battery V / CC / RC 12 / 220 / 44, 280 / 60Ah
Running gear Golf 2.0i 16V 1992 to 1997

Brakes -
Tyres
Saloon Size 195/50x15: 205/50x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.6: 2.2 / 2.4: 2.0
Toe-in (+) / Toe-out () mm [] [010]
Camber -3620
Castor +15030
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010 N/A
Torque wrench settings Golf 2.0i 16V 1992 to 1997

Big-end bearings Nm 30+ 90
Clutch cover Nm 25
Front hubs Nm 265 + WSM
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Golf 2.0i 16V 1992 to 1997

Fuel tank litres 55

205/50x15: 2.2 / 2.0
1

2
H19278
1984 cm3, 16V
VOLKSWAGEN Golf Syncro 2.9
1994 to 1997
VOLP2002960
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf Syncro 2.9 1994 to 1997

Type ABV 140kW
Compression ratio / pressure bar 10.0 / _
Fuel system Golf Syncro 2.9 1994 to 1997

Type / ref M2.9-Motronic MPI
Main jet / needle _
Pump pressure bar _
Ignition system Golf Syncro 2.9 1994 to 1997

Type Motronic
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Electrical system Golf Syncro 2.9 1994 to 1997

Battery V / CC / RC 12 / 220 / 60
Running gear Golf Syncro 2.9 1994 to 1997

Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -04020
Castor 32530
Toe-in (+) / Toe-out () mm [] [01720]
Camber -130
Torque wrench settings Golf Syncro 2.9 1994 to 1997

Clutch cover Nm 20
Front hubs Nm 90 +45
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf Syncro 2.9 1994 to 1997

Fuel tank litres 65

_
2861 cm3, VR6

VOLKSWAGEN Golf 1.6
1996 to 1997
VOLP2001690
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf 1.6 1996 to 1997

Type AFT SOHC 8V 74kW
Fuel system Golf 1.6 1996 to 1997

Type / ref Simos 4S2
Main jet / needle _
Pump pressure bar _
Ignition system Golf 1.6 1996 to 1997

Type Simos
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm Computer control N/A
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR5ET
Electrical system Golf 1.6 1996 to 1997

Battery V / CC / RC 12 / 280 / 60
Running gear Golf 1.6 1996 to 1997

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:195/50x14
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] (010)
Camber -03020
Castor 14530
Toe-in (+) / Toe-out () mm [] 02010
Camber -13010
Torque wrench settings Golf 1.6 1996 to 1997

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Golf 1.6 1996 to 1997

Fuel tank litres 55 Est: 60
1598 cm3
VOLKSWAGEN Golf 2.0
1996 to 1997
VOLP2002060
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf 2.0 1996 to 1997

Type AGG SOHC 8V 84kW
Compression ratio / pressure bar 9.6 /
Fuel system Golf 2.0 1996 to 1997

Type / ref Simos 4S MPI
Main jet / needle _
Pump pressure bar _
Ignition system Golf 2.0 1996 to 1997

Type Simos
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET
Electrical system Golf 2.0 1996 to 1997

Running gear Golf 2.0 1996 to 1997

Brakes -
Tyres
Saloon Size 185/60x14:195/50x15: 205/50x15
Estate / Van Size 195/60x14: 195/50x15
Pressure - front / rear - Estate / Van bar 1.8: 2.1 / 2.1: 2.1
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor 32530
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010 N/A
Torque wrench settings Golf 2.0 1996 to 1997

Cylinder head - stage 1 Nm 40 N
Clutch cover Nm 25
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Golf 2.0 1996 to 1997

Gearbox - 4-speed [5-speed] litres 1.9 4x4: 2.4
Final drive litres AT: 0.75 Rear 4x4: 0.7

_
1984 cm3
VOLKSWAGEN Golf GTI G60 CAT
1990 to 1992
VOLP2001814
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf GTI G60 CAT 1990 to 1992
Type PG. 118kW
Fuel system Golf GTI G60 CAT 1990 to 1992

Type / ref Digifant + G60 supercharger
Main jet / needle _
Ignition system Golf GTI G60 CAT 1990 to 1992

Type Digifant
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W6DPO / N7YCC
Electrical system Golf GTI G60 CAT 1990 to 1992

Battery V / CC / RC 12 / 220 / 75
Running gear Golf GTI G60 CAT 1990 to 1992

Brakes -
Tyres
Saloon Size 185/55x15: 195/50x15
Estate / Van Size _
Camber -4020U/L
Castor +13530 U/L
Toe-in (+) / Toe-out () mm [] [+2010] U/L
Camber -13010 U/L
Torque wrench settings Golf GTI G60 CAT 1990 to 1992

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 20
Capacities Golf GTI G60 CAT 1990 to 1992

Fuel tank litres 55

1
95 RON minimum with reduced performance
2
3
H19046 H19282 H12875

1781 cm3, 8V 1781 cm3, 8V Digifant, PG
VOLKSWAGEN Golf/Jetta 1.8i CAT
1988 to 1992
VOLP2001812
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 1.8i CAT 1988 to 1992

Type 1P. 66kW, later 72kW
Fuel system Golf/Jetta 1.8i CAT 1988 to 1992

Idle speed - manual [auto] rpm 80050, temp sender plug on
Type / ref Digifant
Main jet / needle _
Ignition system Golf/Jetta 1.8i CAT 1988 to 1992

Type Digifant
Ignition coil Bosch
Primary resistance ohms Grey sticker: 0.6 to 0.81
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DCO / N7YCX4
Electrical system Golf/Jetta 1.8i CAT 1988 to 1992

Battery V / CC / RC 12 / 220 / 75
Running gear Golf/Jetta 1.8i CAT 1988 to 1992

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:185/55x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]5
Camber -140206
Torque wrench settings Golf/Jetta 1.8i CAT 1988 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 1.8i CAT 1988 to 1992

Fuel tank litres 55

1
Coil with green sticker: 0.52 to 0.76
2
80C, temperature sender plug detached
3
80C, temperature sender plug attached
4
Coil with green sticker: W7DTC/N7BYC, gap: 0.70 to 0.90
5
Chassis no. 1G LW568 162 or 1G LB090 145 : [+2010]
6
Chassis no. 1G LW568 162 or 1G LB090 145 : -13010
7
1781 cm3, 8V 1781 cm3, 8V Digifant, 1P

VOLKSWAGEN Golf/Vento, 1.6i CAT
1993 to 1994
VOLP2001675
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento, 1.6i CAT 1993 to 1994

Type ABU 55kW
Fuel system Golf/Vento, 1.6i CAT 1993 to 1994

Type / ref Mono-Motronic 1.2.3
Main jet / needle _
Pump pressure bar _
Ignition system Golf/Vento, 1.6i CAT 1993 to 1994

Type DME Motronic
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N9BYC
Electrical system Golf/Vento, 1.6i CAT 1993 to 1994

Battery V / CC / RC 12 / 220 / 44, 280 / 60Ah
Running gear Golf/Vento, 1.6i CAT 1993 to 1994

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:195/50x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 1.9 Vento: 2.0 / 1.8
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +14530
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010 N/A
Torque wrench settings Golf/Vento, 1.6i CAT 1993 to 1994

Clutch cover Nm 25
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Vento, 1.6i CAT 1993 to 1994

Fuel tank litres 55

1
1598 cm3 1598 cm3

VOLKSWAGEN Golf/Jetta 1.8i
1984 to 1988
VOLP2001803
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 1.8i 1984 to 1988

Type EV. GZ. 82kW
Valve clearance - inlet mm 0.15 to 0.251
Valve clearance - exhaust mm 0.35 to 0.451
Fuel system Golf/Jetta 1.8i 1984 to 1988

Idle speed - manual [auto] rpm 95050. 1985 : 900100
Main jet / needle _
Octane rating RON 98[E 98 RON]3
Ignition system Golf/Jetta 1.8i 1984 to 1988

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Ignition timing - basic [static Crankshaft @ rpm 61 BTDC @ idle3
Crankshaft @ rpm _
Crankshaft @ rpm _
Centrifugal check. Crankshaft @ rpm 9 to 14 @ 2200
Type W7DTC / N7BYC
Electrical system Golf/Jetta 1.8i 1984 to 1988

Battery V / CC / RC 12 / 220 / 75
Running gear Golf/Jetta 1.8i 1984 to 1988

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3520
Castor +13530 N/A
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Golf/Jetta 1.8i 1984 to 1988

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 1.8i 1984 to 1988

Engine oil & filter litres 3.5. 86 : 4.0
Fuel tank litres 55

1
86 : 0: Hydraulic adjusters
2
3.86 : 5.2 to 5.9
3
[E 95 RON], 01 BTDC @ idle, not GZ
4
85 : 60 to 340. EZ: 260 to 380
5
GZ: 4 to 8
6
1781 cm3, 8V 1781 cm3, 8V K-Jetronic, EV / GZ
K-Jetronic
VOLKSWAGEN Golf/Jetta 1.6
1983 to 1992
VOLP2001671
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 1.6 1983 to 1992

Type EZ(A) 55 (51)kW or ABN
Fuel system Golf/Jetta 1.6 1983 to 1992

Idle speed - manual [auto] rpm 95050. 1.85 : 75050
Fast idle speed - manual [auto] rpm 3000200
Carburettor / fuel injection Solex/Pierburg
Type / ref 2E2. ABN: 2E3
Main jet / needle 110, 127.5
Ignition system Golf/Jetta 1.6 1983 to 1992

Type Contact breaker - CIS3
Ignition coil Bosch
Distributor Bosch/Ducellier
Points gap (air gap) mm 0.40
Dwell angle (%) 473
Rotation Clockwise
Ignition timing - basic [static Crankshaft @ rpm 181 BTDC @ idle
Crankshaft @ rpm _
Crankshaft @ rpm _
Maximum vacuum advance Crankshaft 14 to 16. TCI-h: 13 to 17
Type W8DC / N9YC6
Electrical system Golf/Jetta 1.6 1983 to 1992

Battery V / CC / RC 12 / 175 / 60
Running gear Golf/Jetta 1.6 1983 to 1992

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Golf/Jetta 1.6 1983 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 1.6 1983 to 1992

Engine oil & filter litres 3.5. 7.85 : 4.0
Fuel tank litres 55

1
2
8.89 : 1.3 to 1.5
3
1.85 : TSZ-h (TCI-h)
4
TCI-h: green sticker: 0.52 to 0.76. Grey: 0.6 to 0.8
5
1.85 : 0 @ 850 to 1200
6
TCI-h: W8DTC / N9BYC4, gap: 0.90 to 1.10
7
1595 cm3 1595 cm3 Solex / Pierburg 2E2 / 2E3

VOLKSWAGEN Golf/Jetta 1.8i & CAT
1984 to 1992
VOLP2001804
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 1.8i & CAT 1984 to 1992
Type GX. 66kW
Fuel system Golf/Jetta 1.8i & CAT 1984 to 1992

CO @ idle speed [3000 rpm] - see page VI % 1.00.5. CAT: 0.3 to 1.2
Type / ref K-Jetronic. 86 : KE-Jetronic
Main jet / needle _
Ignition system Golf/Jetta 1.8i & CAT 1984 to 1992

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC
Electrical system Golf/Jetta 1.8i & CAT 1984 to 1992

Battery V / CC / RC 12 / 220 / 75
Running gear Golf/Jetta 1.8i & CAT 1984 to 1992

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14:185/55x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]3
Camber -140204
Torque wrench settings Golf/Jetta 1.8i & CAT 1984 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 1.8i & CAT 1984 to 1992

Fuel tank litres 55

1
2
CAT: 91 [U]
3
Chassis no 1GLW568 162 or 1GLB090 145 : [+2010]
4
5
1781 cm3, 8V 1781cm3, 8V K-Jetronic, GX
K / KE-Jetronic
VOLKSWAGEN Golf/Jetta 1.6 EGR
1983 to 1988
VOLP2001674
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 1.6 EGR 1983 to 1988

Type HM. 55kW
Fuel system Golf/Jetta 1.6 EGR 1983 to 1988

Carburettor / fuel injection Keihin
Type / ref 26-30 DB 027 129 015
Main jet / needle 110, 150 [AT: 108, 105]
Ignition system Golf/Jetta 1.6 EGR 1983 to 1988

Type Contact breaker - CIS3
Ignition coil Bosch
Dwell angle (%) 473
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DC / N9YC6
Electrical system Golf/Jetta 1.6 EGR 1983 to 1988

Battery V / CC / RC 12 / 175 / 60
Running gear Golf/Jetta 1.6 EGR 1983 to 1988

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Golf/Jetta 1.6 EGR 1983 to 1988

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 1.6 EGR 1983 to 1988

Fuel tank litres 55

1
2
8.89 : 1.3 to 1.5
3
1.85 : TSZ-h (TCI-h)
4
TCI-h: green sticker: 0.52 to 0.76. Grey: 0.6 to 0.8
5
1.85 : 0 @ 750 to 1250, 12 to 17 @ 2000, 33 to 37 @ 4400
6
TCI-h: W8DTC / N9BYC4, gap: 0.90 to 1.10
7
1595 cm3 1595 cm3 Keihin 26-30

VOLKSWAGEN Golf/Jetta 1.05
1985 to 1992
VOLP2001001
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 1.05 1985 to 1992

Type HZ. 37kW
Fuel system Golf/Jetta 1.05 1985 to 1992

Carburettor / fuel injection Solex/Pierburg/Weber
Type / ref S/P: 1B3. W: 32TLA
Main jet / needle 1051
Ignition system Golf/Jetta 1.05 1985 to 1992

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC3
Electrical system Golf/Jetta 1.05 1985 to 1992

Battery V / CC / RC 12 / 175 / 60
Running gear Golf/Jetta 1.05 1985 to 1992

Brakes -
Tyres
Saloon Size 155x13
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]4
Camber -140205
Torque wrench settings Golf/Jetta 1.05 1985 to 1992

Clutch cover Nm 25
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 1.05 1985 to 1992

Fuel tank litres 55

1
W 7.85 : 102. S/P 6.89 : 102.5
2
3
Coil with grey sticker: W7DCO / N7YCX, gap: 0.70 to 0.80
4
5
6
1043 cm3 1043 cm3 Solex / Pierburg 1B3
Weber 32 TLA Weber 32 TLA

VOLKSWAGEN Golf/Jetta 16V
1985 to 1992
VOLP2001806
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 16V 1985 to 1992

Type KR. 102kW. DOHC 16V
Fuel system Golf/Jetta 16V 1985 to 1992

Main jet / needle _
Ignition system Golf/Jetta 16V 1985 to 1992

Type FEI
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type F6DTC / C6BYC
Electrical system Golf/Jetta 16V 1985 to 1992

Battery V / CC / RC 12 / 220 / 75
Running gear Golf/Jetta 16V 1985 to 1992

Brakes -
Tyres
Saloon Size 185/60x14:185/55x15:195/50x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor +13530 N/A
Toe-in (+) / Toe-out () mm [] [+2515]2
Camber -140203
Torque wrench settings Golf/Jetta 16V 1985 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 16V 1985 to 1992

Fuel tank litres 55

1
185/55x15 and all 90 : 2.2 / 2.0
2
3
4
K-Jetronic
1987 to 1992
VOLP2001324
Automotive
Technical


data screen.
MENU HELP

Type NZ. 40kW

CO @ idle speed [3000 rpm] - see page VI % 0.70.4. 7.89 : 1.20.2
Type / ref Digijet
Main jet / needle _

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC3

Battery V / CC / RC 12 / 175 / 60

Brakes -
Tyres
Saloon Size 155x13: 175/70x13
Estate / Van Size 155x13
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]4
Camber -140205

Clutch cover Nm 25
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 55

1
8.89 : 1.4 to 1.6
2
3
4
5
6
1272 cm3 1272 cm3 Digijet

VOLKSWAGEN Golf/Jetta 1.8i
1987 to 1992
VOLP2001809
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 1.8i 1987 to 1992

Type PB. 82kW
Fuel system Golf/Jetta 1.8i 1987 to 1992

Type / ref Digifant
Main jet / needle _
Ignition system Golf/Jetta 1.8i 1987 to 1992

Type Digifant
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC6
Electrical system Golf/Jetta 1.8i 1987 to 1992

Battery V / CC / RC 12 / 220 / 75
Running gear Golf/Jetta 1.8i 1987 to 1992

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:185/55x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3520
Castor +13530 N/A
Toe-in (+) / Toe-out () mm [] [+2515]7
Camber -140208
Torque wrench settings Golf/Jetta 1.8i 1987 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 1.8i 1987 to 1992

Fuel tank litres 55

1
08.89 : 1.3 to 1.5
2
[E 95 RON], 1 tank of leaded fuel every 5th filling
3
08.87 : 0.6 to 0.8
4
5
6
7
Chassis no. 1GLW568 162 or 1LB090 145 : [+20 10]
8
Chassis no. 1GLW568 162 or 1GLB090 145 : -13010
9
1781 cm3, 8V 1781 cm3, 8V Digifant, PB

1987 to 1992
VOLP2001810
Automotive
Technical


data screen.
MENU HELP

Type PF. 79kW. RV. 77kW

Idle speed - manual [auto] rpm 80050, temp sender plug on
CO @ idle speed [3000 rpm] - see page VI % 1.00.5 (Lambda: 0.70.4)
Type / ref Digifant
Main jet / needle _

Type Digifant
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DCO / N7YCX4

Battery V / CC / RC 12 / 220 / 75

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:185/55x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3520
Castor +13530 N/A
Toe-in (+) / Toe-out () mm [] [+2515]5
Camber -140206

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 20

Fuel tank litres 55

1
2
3
4
Coil with green sticker: W7DTC/N7BYC, gap: 0.70 to 0.90
5
6
7
Replace with fully threaded shank bolts: 65+90
1781 cm3, 8V 1781 cm3, 8V Digifant, PF / RV

VOLKSWAGEN Golf/Jetta 16V CAT
1986 to 1992
VOLP2001808
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 16V CAT 1986 to 1992

Type PL. 95kW
Fuel system Golf/Jetta 16V CAT 1986 to 1992

Type / ref KE-Jetronic
Main jet / needle _
Ignition system Golf/Jetta 16V CAT 1986 to 1992

Type FEI
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Total ignition advance Crankshaft @ rpm 4 to 8 BTDC @ 850 to 950
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs Bosch
Type F6DSR
Electrical system Golf/Jetta 16V CAT 1986 to 1992

Battery V / CC / RC 12 / 220 / 75
Running gear Golf/Jetta 16V CAT 1986 to 1992

Brakes -
Tyres
Saloon Size 185/60x14:185/55x15:195/50x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor +13530 N/A
Toe-in (+) / Toe-out () mm [] [+2515]2
Camber -140203
Torque wrench settings Golf/Jetta 16V CAT 1986 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 16V CAT 1986 to 1992

Fuel tank litres 55

1
185/55x15 and all 90 : 2.2 / 2.0
2
3
4
1781 cm3, 16V 1781 cm3, 16V KE-Jetronic, PL
KE-Jetronic
VOLKSWAGEN Golf/Jetta 1.6 CAT
1987 to 1992
VOLP2001673
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta 1.6 CAT 1987 to 1992

Type PN. 51kW
Fuel system Golf/Jetta 1.6 CAT 1987 to 1992

Idle speed - manual [auto] rpm 90075 N/A
Type / ref 2EE
Main jet / needle 105, 110
Ignition system Golf/Jetta 1.6 CAT 1987 to 1992

Type TCI-H
Ignition coil Bosch
Primary resistance ohms Green sticker: 0.52 to 0.762
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N9BYC4
Electrical system Golf/Jetta 1.6 CAT 1987 to 1992

Battery V / CC / RC 12 / 175 / 60
Running gear Golf/Jetta 1.6 CAT 1987 to 1992

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]3
Camber -140204
Torque wrench settings Golf/Jetta 1.6 CAT 1987 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta 1.6 CAT 1987 to 1992

Fuel tank litres 55

1
8.89 : 1.3 to 1.5
2
Coil with grey sticker: 0.6 to 0.8
3
4
5
1595 cm3 1595 cm3 Solex / Pierburg 2EE

1986 to 1992
VOLP2001672
Automotive
Technical


data screen.
MENU HELP

Type RF. 53kW

Type / ref 2E2
Main jet / needle 102.5, 127.5

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N9BYC41

Battery V / CC / RC 12 / 175 / 60

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]2
Camber -140203

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 55

1
2
3
4
1595 cm3 1595 cm3 Solex / Pierburg 2E2

1986 to 1992
VOLP2001807
Automotive
Technical


data screen.
MENU HELP

Type RH. 62kW

Type / ref 2E2
Main jet / needle 102.5, 125

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DCO / N7YCX2

Battery V / CC / RC 12 / 220 / 75

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]. 4x4: [+1520]5
Camber -14020. 4x4: -125306

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM7
Spark plugs Nm 25

Fuel tank litres 55

1
2
Coil with green sticker: W7DTC / N7BYC, gap: 0.70 to 0.90
3
4x4: 7.0
4
4x4: 2.1 / 2.1
5
Chassis no. 1GLW568 162 or 1GLB090 145 : [+2010]
6
7
4x4: 230
8
4x4: front 0.5, rear: 0.7
9
1781 cm3, 8V 1781 cm3, 8V Solex / Pierburg 2E2

1987 to 1992
VOLP2001811
Automotive
Technical


data screen.
MENU HELP

Type RP. 66kW

Type / ref Mono-Jetronic
Main jet / needle _

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET

Battery V / CC / RC 12 / 220 / 75

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:185/55x15
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]1
Camber -140202

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 55

1
2
3
1781 cm3, 8V 1781 cm3, 8V

VOLKSWAGEN Golf/Jetta & Syncro 1.8
1983 to 1992
VOLP2001801
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta & Syncro 1.8 1983 to 1992
Type GU. 66kW
Fuel system Golf/Jetta & Syncro 1.8 1983 to 1992

Idle speed - manual [auto] rpm 95050. 85 : 75050 [95050]
Type / ref 2E2
Ignition system Golf/Jetta & Syncro 1.8 1983 to 1992

Type TCI-H
Ignition coil Bosch
Primary resistance ohms 0.52 to 0.76. Grey: 0.6 to 0.8
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC
Electrical system Golf/Jetta & Syncro 1.8 1983 to 1992

Battery V / CC / RC 12 / 220 / 75
Running gear Golf/Jetta & Syncro 1.8 1983 to 1992

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Camber -3020U/L
Castor +13030 U/L N/A
Toe-in (+) / Toe-out () mm [] [+2515]. 4x4: [+1520]6
Camber -14020. 4x4: -125307
Torque wrench settings Golf/Jetta & Syncro 1.8 1983 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM8
Spark plugs Nm 25
Capacities Golf/Jetta & Syncro 1.8 1983 to 1992

Fuel tank litres 55

1
2
8.89 : 1.3 to 1.5
3
[E 95 RON], 14-1 BTDC @ idle
4
4x4: 7.0
5
4x4: 2.1 / 2.1
6
Chassis no. 1GLW568 162 or 1GLB090 145 : [=20 10]
7
8
4x4: 230
9
4x4: front: 0.5, rear: 0.7
100

VOLKSWAGEN Golf/Jetta/Van, 1.3 & CAT
1985 to 1992
VOLP2001323
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Jetta/Van, 1.3 & CAT 1985 to 1992
Type MH. 89 : 2G: 40kW. NU: 37kW
Fuel system Golf/Jetta/Van, 1.3 & CAT 1985 to 1992

Idle speed - manual [auto] rpm 80050. CAT: 90050
CO @ idle speed [3000 rpm] - see page VI % 1.00.5. CAT: 0 to 1.5
Type / ref 2E3
Ignition system Golf/Jetta/Van, 1.3 & CAT 1985 to 1992

Type TCI-H
Ignition coil Bosch
Dwell angle (%) _
Ignition timing - basic [static Crankshaft @ rpm 51 BTDC @ 1000 (CAT: 900)
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC3
Electrical system Golf/Jetta/Van, 1.3 & CAT 1985 to 1992

Battery V / CC / RC 12 / 175 / 60
Running gear Golf/Jetta/Van, 1.3 & CAT 1985 to 1992

Brakes -
Tyres
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +13030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]4
Camber -140205
Torque wrench settings Golf/Jetta/Van, 1.3 & CAT 1985 to 1992

Clutch cover Nm 25
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Jetta/Van, 1.3 & CAT 1985 to 1992

Fuel tank litres 55

1
CAT: 95 [U]
2
3
4
5
6

VOLKSWAGEN Golf/Cabrio/Scirocco 1.8
1982 to 1992
VOLP2001800
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Cabrio/Scirocco 1.8 1982 to 1992

Type DX. 82kW
Valve clearance - inlet mm 0.200.051
Valve clearance - exhaust mm 0.400.051
Fuel system Golf/Cabrio/Scirocco 1.8 1982 to 1992

Main jet / needle _
Injection pressure bar M12: 3.5 to 4.12
Ignition system Golf/Cabrio/Scirocco 1.8 1982 to 1992

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Total ignition advance Crankshaft @ rpm 4 to 8 BTDC @ idle
Crankshaft @ rpm UL: 02 BTDC @ idle
Crankshaft @ rpm _
Type W7DTC / N7BYC6
Electrical system Golf/Cabrio/Scirocco 1.8 1982 to 1992

Battery V / CC / RC 12 / 175 / 60
Running gear Golf/Cabrio/Scirocco 1.8 1982 to 1992

Brakes -
Tyres
Saloon Size 175/70x13: 185/60x14
Estate / Van Size _
Camber +2020
Castor +15020
Toe-in (+) / Toe-out () mm [] [+2020]
Camber -11525
Torque wrench settings Golf/Cabrio/Scirocco 1.8 1982 to 1992

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 20
Capacities Golf/Cabrio/Scirocco 1.8 1982 to 1992

Fuel tank litres 45. 2.84 : 55

1
2
M10 injectors: 4.0 to 4.6
3
3.86 : 5.2 to 5.9
4
[E 95 RON], 01 BTDC @ idle
5
8.84 : 60 to 340
6
8.84 : W6DO / N7YCX, gap: 0.80 to 0.90
7
Scirocco: 2.0 / 1.8. Cabrio: 1.9 / 1.9
8
1781 cm3 1781 cm3 K-Jetronic
K-Jetronic
VOLKSWAGEN Golf Cabrio/Scirocco 1.8
1983 to 1993
VOLP2001802
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf Cabrio/Scirocco 1.8 1983 to 1993

Type EX. 66kW
Fuel system Golf Cabrio/Scirocco 1.8 1983 to 1993

Type / ref 2E2 027 129 015/A
Ignition system Golf Cabrio/Scirocco 1.8 1983 to 1993

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W6DCO / N79Y3
Electrical system Golf Cabrio/Scirocco 1.8 1983 to 1993

Battery V / CC / RC 12 / 175 / 60
Running gear Golf Cabrio/Scirocco 1.8 1983 to 1993

Brakes -
Tyres
Saloon Size 155x13: 175/70x13: 185/60x14
Estate / Van Size _
Camber +2030
Castor +15020
Toe-in (+) / Toe-out () mm [] [+2020]
Camber -11535
Torque wrench settings Golf Cabrio/Scirocco 1.8 1983 to 1993

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf Cabrio/Scirocco 1.8 1983 to 1993

Fuel tank litres 45. 2.84 : 55

1
2
[E 95 RON], 14-1 BTDC @ 75050
3
9.84 : W7DTC / N7BYC, gap: 0.70 to 0.90
4

VOLKSWAGEN Golf/Scirocco/Caddy 1.6
1983 to 1994
VOLP2001670
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Scirocco/Caddy 1.6 1983 to 1994

Type EW. 55kW
Fuel system Golf/Scirocco/Caddy 1.6 1983 to 1994

Idle speed - manual [auto] rpm 75050. C/b ignition: 95050
Type / ref 2E2 027 129 015G/J/H
Main jet / needle 110, 127.5 [AT: 107.5, 127.5]
Ignition system Golf/Scirocco/Caddy 1.6 1983 to 1994

Type TCI-H2
Ignition coil Bosch
Primary resistance ohms 0.5 to 0.8 [C/b: 1.7 to 2.1]
Distributor Bosch
Points gap (air gap) mm C/b: 0.40
Dwell angle (%) C/b only: 473 (533)
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DO / N79Y4
Electrical system Golf/Scirocco/Caddy 1.6 1983 to 1994

Battery V / CC / RC 12 / 175 / 60
Running gear Golf/Scirocco/Caddy 1.6 1983 to 1994

Brakes -
Tyres
Saloon Size 155x13: 175/70x13: 185/60x14
Camber +2030
Castor +15020
Toe-in (+) / Toe-out () mm [] [+2020] Caddy: [01]
Camber -11535. Caddy: 010
Torque wrench settings Golf/Scirocco/Caddy 1.6 1983 to 1994

Big-end bearings Nm M8: 30 + 907
Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Golf/Scirocco/Caddy 1.6 1983 to 1994

Fuel tank litres 45. Caddy: 60

1
2
Caddy: Contact breaker
3
Caddy: 14 to 16
4
9.84 : W8DTC / N9BYC4,gap 0.90 to 1.10 CIS: W8DC/N9YC, 0.60 to 0.80
5
Scirocco: 1.8 / 1.8. Cabrio: 1.9 / 1.9
6
Reinforced tyres: 1.8 / 2.9
7
M9: 45
8

VOLKSWAGEN Golf/Vento 2.0i CAT
1992 to 1994
VOLP2002030
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento 2.0i CAT 1992 to 1994

Type 2E. 85kW
Fuel system Golf/Vento 2.0i CAT 1992 to 1994

Type / ref Digifant
Main jet / needle _
Pump pressure bar _
Ignition system Golf/Vento 2.0i CAT 1992 to 1994

Type Digifant
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs Champion
Type N7BMC
Electrical system Golf/Vento 2.0i CAT 1992 to 1994

Running gear Golf/Vento 2.0i CAT 1992 to 1994

Brakes -
Tyres
Saloon Size 185/60x14:195/50x15: 205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020. GL: -3620
Castor +32530. GL: +15030
Toe-in (+) / Toe-out () mm [] [+2010] 2
Camber -13010 N/A 3
Torque wrench settings Golf/Vento 2.0i CAT 1992 to 1994

Clutch cover Nm 25
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Vento 2.0i CAT 1992 to 1994


1
205/50x15: 2.0 / 1.8. Vento: 2.2 / 2.0
2
Estate: (020+10-30)
3
Estate: -13510
4
1984 cm3, 8V 1984 cm3, 8V

VOLKSWAGEN Golf/Vento VR6
1992 to 1997
VOLP2002850
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento VR6 1992 to 1997

Type AAA. 128kW
Fuel system Golf/Vento VR6 1992 to 1997

Type / ref M2.7/M2.9-Motronic
Main jet / needle _
Pump pressure bar _
Ignition system Golf/Vento VR6 1992 to 1997

Type Motronic1
Distributor Bosch
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 4 to 8 BTDC @ 650 to 750 N/A2
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Electrical system Golf/Vento VR6 1992 to 1997

Battery V / CC / RC 12 / 220 / 44, 280 / 60Ah
Running gear Golf/Vento VR6 1992 to 1997

Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020
Castor +32530
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010
Torque wrench settings Golf/Vento VR6 1992 to 1997

Main bearings Nm 30 + 180
Clutch cover Nm 20
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Vento VR6 1992 to 1997

Fuel tank litres 55

93 : M2.9-Motronic DIS with 6 output coil
1
M2.9-Motronic: 6 BTDC @ 650 to 750 fluctuating

2
2792 cm3
VOLKSWAGEN Golf/Vento, 1.8i CAT
1992 to 1997
VOLP2001821
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento, 1.8i CAT 1992 to 1997

Type AAM. 55kW
Fuel system Golf/Vento, 1.8i CAT 1992 to 1997

Type / ref Mono-Motronic
Main jet / needle _
Pump pressure bar _
Ignition system Golf/Vento, 1.8i CAT 1992 to 1997

Type DME Motronic
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK/Bosch
Type BUR5ET / W8LTCR
Electrode gap mm 0.70 to 0.90 / 0.90 to 1.10
Electrical system Golf/Vento, 1.8i CAT 1992 to 1997

Battery V / CC / RC 12 / 220 / 44Ah
Running gear Golf/Vento, 1.8i CAT 1992 to 1997

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:195/50x15
Estate / Van Size 185/60x14:195/60x14:195/50x15
Pressure - front / rear - Estate / Van bar 2.1: 1.8: 2.1 / 2.1: 1.8: 2.1
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020 95 : -3620
Castor +14530 95 : 15030
Toe-in (+) / Toe-out () mm [] [+2010] 1
Camber -13010 N/A 2
Torque wrench settings Golf/Vento, 1.8i CAT 1992 to 1997

Clutch cover Nm 25
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Vento, 1.8i CAT 1992 to 1997


1
Estate: (020+10-30)
2
Estate: -13510
3
1781 cm3, 8V 1781 cm3, 8V

VOLKSWAGEN Golf/Vento 1.4i CAT
1992 to 1995
VOLP2001430
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento 1.4i CAT 1992 to 1995

Type ABD. 44/40kW
Fuel system Golf/Vento 1.4i CAT 1992 to 1995

Type / ref Mono-Motronic 1.2.3.R
Main jet / needle _
Pump pressure bar _
Ignition system Golf/Vento 1.4i CAT 1992 to 1995

Type DME Motronic
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET
Electrical system Golf/Vento 1.4i CAT 1992 to 1995

Battery V / CC / RC 12 / 220 / 44, 280 / 60
Running gear Golf/Vento 1.4i CAT 1992 to 1995

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:195/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +14530
Toe-in (+) / Toe-out () mm [] [+2010]. Est: +20+10-30
Camber -13010. Est: -13510
Torque wrench settings Golf/Vento 1.4i CAT 1992 to 1995

Clutch cover Nm 25
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf/Vento 1.4i CAT 1992 to 1995


Vehicles with 80mm filter: 3.4
1

2
1399 cm3
VOLKSWAGEN Golf/Vento, 1.8i & 4x4 CAT
1992 to 1994
VOLP2001820
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento, 1.8i & 4x4 CAT 1992 to 1994
Type ABS. 66kW
Fuel system Golf/Vento, 1.8i & 4x4 CAT 1992 to 1994

Main jet / needle _
Pump pressure bar _
Ignition system Golf/Vento, 1.8i & 4x4 CAT 1992 to 1994

Type DME Motronic
Distributor Bosch
Dwell angle (%) _
Total ignition advance Crankshaft @ rpm 30 to 38 BTDC @ 3000
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Golf/Vento, 1.8i & 4x4 CAT 1992 to 1994

Battery V / CC / RC 12 / 220 / 44, 280 / 60Ah
Running gear Golf/Vento, 1.8i & 4x4 CAT 1992 to 1994

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:195/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +14530
Toe-in (+) / Toe-out () mm [] [+2010]. 4x4: [+1720]1
Camber -13010. 4x4: -130302
Torque wrench settings Golf/Vento, 1.8i & 4x4 CAT 1992 to 1994
Clutch cover Nm 25
Front hubs Nm 265+ WSM
Rear hubs Nm WSM. 4x4: 90 + 45
Spark plugs Nm 25
Capacities Golf/Vento, 1.8i & 4x4 CAT 1992 to 1994


1
Estate: (020+10-30)
2
Estate: -13510
3
1781 cm3, 8V 1781 cm3, 8V

VOLKSWAGEN Golf/Vento 2.0i
1994 to 1997
VOLP2002050
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento 2.0i 1994 to 1997

Fuel system Golf/Vento 2.0i 1994 to 1997

Type / ref Simos
Main jet / needle _
Pump pressure bar _
Ignition system Golf/Vento 2.0i 1994 to 1997

Type Simos
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET
Electrical system Golf/Vento 2.0i 1994 to 1997

Running gear Golf/Vento 2.0i 1994 to 1997

Brakes -
Tyres
Saloon Size 185/60x14:195/50x15: 205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -4020. GL & 95 : -3620
Castor 32530. GL & 95: 15030
Toe-in (+) / Toe-out () mm [] [+2010] 2
Camber -13010 N/A 3
Torque wrench settings Golf/Vento 2.0i 1994 to 1997

Clutch cover Nm 25
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Golf/Vento 2.0i 1994 to 1997


1
205/50x15: 2.0 / 1.8. Vento: 2.2 / 2.0
2
Estate: (020+10-30)
3
Estate: -13510
1984 cm3, 8V 1984 cm3, 8V

VOLKSWAGEN Golf/Vento 1.8i & 4x4
1994 to 1997
VOLP2001825
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento 1.8i & 4x4 1994 to 1997
Type ADZ SOHC 8V 66kW
Fuel system Golf/Vento 1.8i & 4x4 1994 to 1997

Main jet / needle _
Pump pressure bar _
Ignition system Golf/Vento 1.8i & 4x4 1994 to 1997

Type DME Motronic
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Golf/Vento 1.8i & 4x4 1994 to 1997

Battery V / CC / RC 12 / 220 / 44, 280 / 60Ah
Running gear Golf/Vento 1.8i & 4x4 1994 to 1997

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:195/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020 95 :-3620
Castor +14530 95 : 15030
Toe-in (+) / Toe-out () mm [] [+2010]. 4x4: [+1720] 1
Camber -13010. 4x4: -13030 2
Torque wrench settings Golf/Vento 1.8i & 4x4 1994 to 1997

Clutch cover Nm 25
Front hubs Nm 265+ WSM
Spark plugs Nm 25
Capacities Golf/Vento 1.8i & 4x4 1994 to 1997


1
Estate: (020+10-30)
2
Estate: -13510
3
1781 cm3, 8V 1781 cm3, 8V

VOLKSWAGEN Golf / Vento 1.6i
1995
VOLP2001680
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf / Vento 1.6i 1995

Type AEA SOHC 8V 55kW
No 1 cylinder position _
Fuel system Golf / Vento 1.6i 1995

CO @ idle speed [3000 rpm] - see page VI % _
HC @ idle speed [3000 rpm] - see page VI ppm _
Type / ref Mono-Motronic 1.3
Main jet / needle _
Pump pressure bar _
Ignition system Golf / Vento 1.6i 1995

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET
Electrical system Golf / Vento 1.6i 1995

Running gear Golf / Vento 1.6i 1995

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:195/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -3620
Castor 15030
Toe-in (+) / Toe-out () mm [] [2010]
Camber -13010 N/A
Torque wrench settings Golf / Vento 1.6i 1995

Main bearings Nm 65 +90 N
Clutch cover Nm 25
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf / Vento 1.6i 1995

1598 cm3
1995 to 1997
VOLP2001685
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf / Vento 1.6i 1995 to 1997

Fuel system Golf / Vento 1.6i 1995 to 1997

Type / ref 1AV MPI
Main jet / needle _
Pump pressure bar _
Ignition system Golf / Vento 1.6i 1995 to 1997

Type Electronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Golf / Vento 1.6i 1995 to 1997

Running gear Golf / Vento 1.6i 1995 to 1997

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14:195/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -3620
Castor 15030
Toe-in (+) / Toe-out () mm [] [2010]
Camber -13010 N/A
Torque wrench settings Golf / Vento 1.6i 1995 to 1997

Clutch cover Nm 25
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf / Vento 1.6i 1995 to 1997

1598 cm3
VOLKSWAGEN Golf/Vento 1.6i
1994 to 1995
VOLP2001676
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf/Vento 1.6i 1994 to 1995

Type AEK SOHC 8V 74kW
Oil pressure bar [2.0 @ 2000rpm]
Fuel system Golf/Vento 1.6i 1994 to 1995

Type / ref DME Motronic
Main jet / needle _
Ignition system Golf/Vento 1.6i 1994 to 1995

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR5ET-10
Electrical system Golf/Vento 1.6i 1994 to 1995

Battery V / CC / RC 12 / 220 / 44, 280 / 60
Running gear Golf/Vento 1.6i 1994 to 1995

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14: 195/50x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 1.9. Vento: 2.0 / 1.8
Toe-in (+) / Toe-out () mm [] [010]
Camber -3020
Castor +14530
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010 N/A
Torque wrench settings Golf/Vento 1.6i 1994 to 1995

Big-end bearings Nm 30 + 90 oiled
Clutch cover Nm 25
Flywheel [driveplate] Nm 60 + 90
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Golf/Vento 1.6i 1994 to 1995

Fuel tank litres 55. Est: 60
1598 cm3 1598 cm3

1995 to 1997
VOLP2001440
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Golf / Vento 1.4i 1995 to 1997

Type AEX SOHC 8V 44kW
Fuel system Golf / Vento 1.4i 1995 to 1997

Type / ref MP9.0-Motronic
Main jet / needle _
Pump pressure bar _
Ignition system Golf / Vento 1.4i 1995 to 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Golf / Vento 1.4i 1995 to 1997

Battery V / CC / RC 12 / 220 / 44, 280 / 60
Running gear Golf / Vento 1.4i 1995 to 1997

Brakes -
Tyres
Saloon Size 175/70x13:185/60x14: 195/50x15
Estate / Van Size 175/70x13:185/60x14: 195/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -3620
Castor 15030
Toe-in (+) / Toe-out () mm [] [+2010] Est: [020+10-30]
Camber -13010 Est: -13510
Torque wrench settings Golf / Vento 1.4i 1995 to 1997

Clutch cover Nm 25
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Golf / Vento 1.4i 1995 to 1997

Fuel tank litres 55. Estate: 60
1399 cm3
VOLKSWAGEN LT & LT Hi-Torq 2.4i CAT
1990 to 1996
VOLP9002471
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system LT & LT Hi-Torq 2.4i CAT 1990 to 1996
Type 1E. 70kW
Fuel system LT & LT Hi-Torq 2.4i CAT 1990 to 1996

CO @ idle speed [3000 rpm] - see page VI % 0.5 [0.3] Ex
Type / ref Digifant 1.0 or 1.1
Main jet / needle _
Ignition system LT & LT Hi-Torq 2.4i CAT 1990 to 1996

Type Digifant
Ignition coil _
Primary resistance ohms 0.6 to 0.8 Green label:0.5
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N9BYC
Electrical system LT & LT Hi-Torq 2.4i CAT 1990 to 1996

Battery V / CC / RC 12 / 220 / 75
Running gear LT & LT Hi-Torq 2.4i CAT 1990 to 1996

Brakes -
Tyres
Saloon Size _
Estate / Van Size 185x14: 195x14: 205x14: 215x14
Pressure - front / rear - Estate / Van bar WSM
Toe-in (+) / Toe-out () mm [] +3.0 to 6.01
Camber +40202
Castor +230403
Toe-in (+) / Toe-out () mm [] [+2040]4
Camber 025 N/A
Torque wrench settings LT & LT Hi-Torq 2.4i CAT 1990 to 1996

Cylinder head - stage 3 Nm + 180. Warm up
Big-end bearings Nm 505
Main bearings Nm 65
Clutch cover Nm 25
Front hubs Nm WSM
Rear hubs Nm WSM
Wheel nuts / bolts Nm 320. LT28/31: 200
Spark plugs Nm 25
Capacities LT & LT Hi-Torq 2.4i CAT 1990 to 1996

Final drive litres 1.86
Fuel tank litres 70, 110

1
LT 40, 45, 50: 0 to +2.2
2
LT 40, 45, 50: +1035
3
LT 40, 45, 50: +32520
4
LT 40, 45, 50: [020]
5
Stretch bolts: 30 + 180 N
6
Twin rear wheels: 2.4
2383 cm3 2383 cm3 Digifant, 1E

VOLKSWAGEN LT 2.3
1997
VOLP9002300
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system LT 2.3 1997

Type AGL DOHC 16V 105kW
Compression ratio / pressure bar 8.8 /
Oil pressure bar _
Oil temperature C _
No 1 cylinder position TCE
Thermostat opening temperature C _
Fuel system LT 2.3 1997

CO @ idle speed [3000 rpm] - see page VI % 0.3
Type / ref Motronic
Main jet / needle _
Pump pressure bar _
Ignition system LT 2.3 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs Beru
Type 14F8CDUSR
Electrical system LT 2.3 1997

Running gear LT 2.3 1997

Brakes -
Front (min. friction material thickness) mm _
Rear (min. friction material thickness) mm _
Tyres
Saloon Size _
Estate / Van Size 195/70x15:225/70x15
Pressure - front / rear - Estate / Van bar 3.25:2.25 / 3.5:2.75
Toe-in (+) / Toe-out () mm [] _
Camber _
Castor _
Camber _
Torque wrench settings LT 2.3 1997

1
Cylinder head - stage 4 Nm Bolts A: 20
Big-end bearings Nm _
Main bearings Nm _
Clutch cover Nm 13
Flywheel [driveplate] Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities LT 2.3 1997

Engine oil & filter litres _
Final drive litres 1.5 Twin wheels: 1.8
Cooling system litres _
Fuel tank litres _

Bolt shank length: 105 mm
1
2298 cm3, 16V

VOLKSWAGEN LT 2.4
1983 to 1993
VOLP9002470
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system LT 2.4 1983 to 1993

Type DL. 66kW
Thermostat opening temperature C 87. 3.90 : 80
Fuel system LT 2.4 1983 to 1993

Idle speed - manual [auto] rpm 80050 (2E3: 75050)
Carburettor / fuel injection Pierburg
Type / ref 2B6 (10.86 : 2E3)
Main jet / needle 115, 112.5 (2E3: 107.5, 135)
Pump pressure bar _
Octane rating RON 912
Ignition system LT 2.4 1983 to 1993

Type Contact breaker - CIS
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) 383
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 7.51 BTDC @ idle
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DC / N7YC
Electrical system LT 2.4 1983 to 1993

Battery V / CC / RC 12 / 220 / 75
Running gear LT 2.4 1983 to 1993

Brakes -
Tyres
Saloon Size _
Estate / Van Size 185x14: 195x14: 205x14: 215x14
Pressure - front / rear - Estate / Van bar WSM
Toe-in (+) / Toe-out () mm [] +3.0 to 6.04
Camber +40205
Castor +230406
Toe-in (+) / Toe-out () mm [] [+2040]7
Camber 025 N/A
Torque wrench settings LT 2.4 1983 to 1993

Cylinder head - stage 3 Nm + 180. Warm up
Main bearings Nm 65
Clutch cover Nm 25
Front hubs Nm WSM
Rear hubs Nm WSM
Wheel nuts / bolts Nm 320. LT28/31: 200
Spark plugs Nm 20
Capacities LT 2.4 1983 to 1993

Fuel tank litres 70. Option: 110

1
0: Models with hydraulic adjusters
2
1 tank leaded fuel every 5th filling. 84 : [E 95 RON]
3
10.86 (with 2E3): 100 to 340 @ 16 to 20
4
LT 40, 45, 50: 0 to +2.2
5
LT 40, 45, 50: +1035
6
LT 40, 45, 50: +32520
7
LT 40, 45, 50: [020]
8
Stretch bolts: 30 + 180 N
9
Twin rear wheels: 2.4
2383 cm3 2383 cm3 Pierburg 2B6
Pierburg 2B6 Pierburg 2E3

VOLKSWAGEN Passat 1.6i CAT
1988 to 1990
VOLP3001622
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 1.6i CAT 1988 to 1990

Type 1F 53kW
Fuel system Passat 1.6i CAT 1988 to 1990

Main jet / needle _
Ignition system Passat 1.6i CAT 1988 to 1990

Type TCI-H
Ignition coil Bosch green sticker
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N9BYC4
Electrical system Passat 1.6i CAT 1988 to 1990

Battery V / CC / RC 12 / 220 / 75
Alternator voltage / full load current / engine rpm 12.5 to 14.5 / _ / 3000
Running gear Passat 1.6i CAT 1988 to 1990

Brakes -
Tyres
Saloon Size 185/65x14: 195/60x14:195/55x15
Estate / Van Size 185/65x14: 195/60x14:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]2
Camber -140203
Torque wrench settings Passat 1.6i CAT 1988 to 1990

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 1.6i CAT 1988 to 1990

Fuel tank litres 70

1
CAT: [U]
2
Chassis no. 31LE222 111 or 31LB108 393 : [+2010]
3
Chassis no. 31LE222 111 or 31LB108 393 : -13010
4
1595 cm3 1595 cm3

VOLKSWAGEN Passat 2.0i & 4x4 CAT
1990 to 1994
VOLP3002061
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 2.0i & 4x4 CAT 1990 to 1994
Type 2E SOHC 85kW. 4x4 RHD: 82kW
Fuel system Passat 2.0i & 4x4 CAT 1990 to 1994

Type / ref Digifant
Main jet / needle _
Ignition system Passat 2.0i & 4x4 CAT 1990 to 1994

Type Digifant
Ignition coil Transformer N152
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type N7BMC
Electrical system Passat 2.0i & 4x4 CAT 1990 to 1994

Battery V / CC / RC 12 / 265 / 80, 280 / 60Ah
Running gear Passat 2.0i & 4x4 CAT 1990 to 1994

Brakes -
Tyres
Saloon Size 185/65x14:195/60x14:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [2515]3. 4x4: [+1520]
Camber -140204. 4x4: -11530
Torque wrench settings Passat 2.0i & 4x4 CAT 1990 to 1994
Clutch cover Nm 20
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 2.0i & 4x4 CAT 1990 to 1994

Gearbox - 4-speed [5-speed] litres 2.0. 4x4: 2.4
Final drive litres AT & 4x4: 0.75
Fuel tank litres 70

1
80C temperature sender plug disconnected
2
80C temperature sender plug connected
3
4
5
1984 cm3, 8V 1984 cm3, 8V Digifant, 2E

VOLKSWAGEN Passat 16V CAT
1988 to 1993
VOLP3002060
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 16V CAT 1988 to 1993

Type 9A. DOHC. 100kW
Fuel system Passat 16V CAT 1988 to 1993

Idle speed - manual [auto] rpm 700 to 900 N/A1
Type / ref KE-Motronic
Main jet / needle _
Ignition system Passat 16V CAT 1988 to 1993

Type Motronic
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR7ET
Electrical system Passat 16V CAT 1988 to 1993

Battery V / CC / RC 12 / 265 / 80, 280 / 60Ah
Running gear Passat 16V CAT 1988 to 1993

Brakes -
Tyres
Saloon Size 195/60x14: 195/55x15:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]2
Camber -140203
Torque wrench settings Passat 16V CAT 1988 to 1993

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 16V CAT 1988 to 1993

Fuel tank litres 70

1
10.90 : 800 to 1000 N/A
2
3
4
1984 cm3, 16V 1984 cm3 KE-Motronic

VOLKSWAGEN Passat 2.8 VR6
1993 to 1996
VOLP3002801
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 2.8 VR6 1993 to 1996

Type AAA VR6 128kW
Fuel system Passat 2.8 VR6 1993 to 1996

Type / ref M2.7 / M2.9-Motronic
Main jet / needle _
Ignition system Passat 2.8 VR6 1993 to 1996

Type Motronic Static
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 4 to 8 BTDC fluctuating. N/A
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKR5EKU
Electrical system Passat 2.8 VR6 1993 to 1996

Running gear Passat 2.8 VR6 1993 to 1996

Brakes -
Tyres
Saloon Size 205/50x15: 195/55x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -11020
Castor 32030 N/A
Toe-in (+) / Toe-out () mm [] [2010]
Camber -13010 N/A
Torque wrench settings Passat 2.8 VR6 1993 to 1996

Clutch cover Nm _
Flywheel [driveplate] Nm 60 +90
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 2.8 VR6 1993 to 1996

Fuel tank litres _
2792 cm3
VOLKSWAGEN Passat VR6
1991 to 1993
VOLP3002800
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat VR6 1991 to 1993

Type AAA. 128kW
Fuel system Passat VR6 1991 to 1993

Type / ref Motronic M2.7 / 2.9
Main jet / needle _
Pump pressure bar _
Ignition system Passat VR6 1991 to 1993

Type Motronic1
Ignition coil N1521
Distributor Bosch
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 4 to 8 BTDC @ 650 to 750 N/A1
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type C9MCC
Electrical system Passat VR6 1991 to 1993

Battery V / CC / RC 12 / 265 / 80, 280 / 60Ah
Running gear Passat VR6 1991 to 1993

Brakes -
Tyres
Toe-in (+) / Toe-out () mm [] [010]
Camber -11020
Castor +32030 N/A
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010
Torque wrench settings Passat VR6 1991 to 1993

Clutch cover Nm 20
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat VR6 1991 to 1993

Fuel tank litres 70

93 : M2.9-Motronic: DIS with 6 output coil
1
M2.9-Motronic: 6 to 7.5 BTDC @ 650 to 750 N/A

2
2792 cm3
VOLKSWAGEN Passat 1.8i
1993 to 1996
VOLP3001845
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 1.8i 1993 to 1996

Type AAM SOHC 8V 55kW
Fuel system Passat 1.8i 1993 to 1996

CO @ idle speed [3000 rpm] - see page VI % 0.5 Ex [0.3] N/A
Main jet / needle _
Pump pressure bar _
Ignition system Passat 1.8i 1993 to 1996

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Passat 1.8i 1993 to 1996

Running gear Passat 1.8i 1993 to 1996

Brakes -
Tyres
Saloon Size 185/65x14:195/60x14:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor 14030 N/A
Toe-in (+) / Toe-out () mm [] [2010] N/A
Camber -13010 N/A
Torque wrench settings Passat 1.8i 1993 to 1996

Big-end bearings Nm 30, +90 oiled
Main bearings Nm 65, +90
Clutch cover Nm _
Flywheel [driveplate] Nm 60 N
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 1.8i 1993 to 1996

Fuel tank litres _
1781 cm3, 8V
1991 to 1993
VOLP3001838
Automotive
Technical


data screen.
MENU HELP

Type AAM. 55kW

Main jet / needle _

Type Motronic
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N9BYC4

Battery V / CC / RC 12 / 220 / 75, 280 / 60Ah

Brakes -
Tyres
Saloon Size 165/70x14:185/65x141
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]2
Camber -140203

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 70

1
195/60x14: 195/55x15: 205/50x15
2
3
4
1781 cm3, 8V 1781 cm3, AAM

VOLKSWAGEN Passat 2.0 CAT
1993 to 1995
VOLP3002080
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 2.0 CAT 1993 to 1995

Type ABF DOHC 16V 110kW
Fuel system Passat 2.0 CAT 1993 to 1995

Type / ref Digifant
Main jet / needle _
Pump pressure bar _
Ignition system Passat 2.0 CAT 1993 to 1995

Type Digifant
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type BK7EKU / C6VPYC
Electrode gap mm 0.80. Champion: 0.80 to 0.90
Electrical system Passat 2.0 CAT 1993 to 1995

Running gear Passat 2.0 CAT 1993 to 1995

Brakes -
Tyres
Saloon Size 205/50x15:195/55x15
Estate / Van Size 205/50x15:195/55x15
Pressure - front / rear - Saloon bar 2.4/2.4
Pressure - front / rear - Estate / Van bar 2.4/2.4
Toe-in (+) / Toe-out () mm [] 010
Camber -11020
Castor 32030
Toe-in (+) / Toe-out () mm [] +2010 N/A
Camber -13010 N/A
Torque wrench settings Passat 2.0 CAT 1993 to 1995

Big-end bearings Nm 30 +90 oiled
Clutch cover Nm _
Flywheel [driveplate] Nm 60, +90 N
Front hubs Nm 90 + 45
Rear hubs Nm WSM
Spark plugs Nm _
Capacities Passat 2.0 CAT 1993 to 1995

Gearbox - 4-speed [5-speed] litres [2.0]
Fuel tank litres _
1984 cm3, 16V ABF

1993 to 1994
VOLP3001840
Automotive
Technical


data screen.
MENU HELP

Type ABS SOHC 66kW

CO @ idle speed [3000 rpm] - see page VI % 0.5 Ex [0.3]
Main jet / needle _
Pump pressure bar _

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm N/A
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Vacuum range check mbar _


Brakes -
Tyres
Saloon Size 185/65x14:195/60x14:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor 14030 N/A
Camber -13010 N/A

Clutch cover Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres _
1781 cm3, 8V
1991 to 1993
VOLP3001839
Automotive
Technical


data screen.
MENU HELP

Type ABS. SOHC 8V. 66kW

Main jet / needle _
Pump pressure bar _

Type Motronic
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET

Battery V / CC / RC 12 / 265 / 80, 280 / 60Ah

Brakes -
Tyres
Saloon Size 185/65x14: 195/60x14:195/55x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]1
Camber -140202

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 70

1
2
3
1781 cm3, 8V 1781 cm3, ABS

VOLKSWAGEN Passat 2.9 Syncro
1994 to 1996
VOLP3002900
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 2.9 Syncro 1994 to 1996

Type ABV VR6 135kW
Fuel system Passat 2.9 Syncro 1994 to 1996

Main jet / needle _
Ignition system Passat 2.9 Syncro 1994 to 1996

Type Motronic Static
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 6 BTDC fluctuating N/A
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKR5EKU
Electrical system Passat 2.9 Syncro 1994 to 1996

Running gear Passat 2.9 Syncro 1994 to 1996

Brakes -
Tyres
Toe-in (+) / Toe-out () mm [] [010]
Camber -11020
Castor 32030 N/A
Toe-in (+) / Toe-out () mm [] [1520]
Camber -11530 N/A
Torque wrench settings Passat 2.9 Syncro 1994 to 1996

Clutch cover Nm _
Flywheel [driveplate] Nm 60 +90
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 2.9 Syncro 1994 to 1996

Fuel tank litres _
2861 cm3
1997
VOLP3001641
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 1.6i 1997

Type ADP SOHC 8V 74kW
Oil pressure bar 1.0 to 2.5 [3.0 to 5.0]
Fuel system Passat 1.6i 1997

Fast idle speed - manual [auto] rpm 2500 to 2800 N/A
Main jet / needle _
Ignition system Passat 1.6i 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs Bosch/NGK
Type F7LTCR / BKUR6ET
Electrode gap mm 0.90 to 1.10. NGK: 0.7 to 0.9
Electrical system Passat 1.6i 1997

Running gear Passat 1.6i 1997

Brakes -
Tyres
Saloon Size 195/65x15:205/60x15:205/55x16
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [+105]
Camber -2020. Sports: -3520
Castor _
Toe-in (+) / Toe-out () mm [] [+105]. Sports: [+155]PW
Camber -13020 PW
Torque wrench settings Passat 1.6i 1997

Cylinder head - stage 4 Nm _
Main bearings Nm 65
Clutch cover Nm _
Flywheel [driveplate] Nm 60 + 90. 2 mass: 40 + 180
Front hubs Nm M14: 115 + 90. M16: 190 + 90
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Passat 1.6i 1997

Final drive litres WT. AT: 1.0
Fuel tank litres 62

1997
VOLP3001851
Automotive
Technical


data screen.
MENU HELP

Type ADR DOHC 20V 92kW

Main jet / needle _

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _


Brakes -
Tyres
Saloon Size 195/65x15:205/60x15:205/55x16
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [+105]
Castor _
Camber -13020 PW

Main bearings Nm 65
Clutch cover Nm _
Front hubs Nm M14: 115 + 90. M16: 190 + 90
Rear hubs Nm WSM
Spark plugs Nm 30

Fuel tank litres 62

1994 to 1997
VOLP3001850
Automotive
Technical


data screen.
MENU HELP

Type ADZ SOHC 8V 66kW

Main jet / needle _
Pump pressure bar _

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _


Brakes -
Tyres
Saloon Size 185/65x14:195/60x14:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor 14030 N/A
Camber -13010 N/A

Clutch cover Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres _
1781 cm3, 8V
VOLKSWAGEN Passat 1.8 Turbo
1997
VOLP3001852
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 1.8 Turbo 1997

Type AEB DOHC 20V 110kW
Fuel system Passat 1.8 Turbo 1997

Main jet / needle _
Ignition system Passat 1.8 Turbo 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Passat 1.8 Turbo 1997

Running gear Passat 1.8 Turbo 1997

Brakes -
Tyres
Saloon Size 195/65x15:205/60x15:205/55x16
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [+105]
Castor _
Camber -13020 PW
Torque wrench settings Passat 1.8 Turbo 1997

Main bearings Nm 65
Clutch cover Nm _
Front hubs Nm M14: 115 + 90. M16: 190 + 90
Rear hubs Nm WSM 4x4: 115 + 90
Spark plugs Nm 30
Capacities Passat 1.8 Turbo 1997

Gearbox - 4-speed [5-speed] litres 012: 2.25 / 01A: 2.75
Final drive litres WT. Rear 4x4: 1.9
Fuel tank litres 62

1994 to 1996
VOLP3001625
Automotive
Technical


data screen.
MENU HELP

Type AEK SOHC 8V (X-Flowhead) 74kW
Compression ratio / pressure bar 10.3/7.5

CO @ idle speed [3000 rpm] - see page VI % 0.5 {0.3} N/A
Main jet / needle _

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR5ET


Brakes -
Tyres
Saloon Size 185/65x14:195/60x14:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor 14030 N/A
Camber -13010 N/A

Clutch cover Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 30

Fuel tank litres _
1597 cm3
1995 to 1996
VOLP3001626
Automotive
Technical


data screen.
MENU HELP


Type / ref Simos
Main jet / needle _

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR5ET


Brakes -
Tyres
Saloon Size 185/65x14:195/60x14:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor 14030 N/A
Camber -13010 N/A

Clutch cover Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 30

Fuel tank litres _

1995 to 1997
VOLP3002082
Automotive
Technical


data screen.
MENU HELP

Type AGG SOHC 8V 85kW

Type / ref Simos
Main jet / needle _
Pump pressure bar _

Type Simos
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET


Brakes -
Tyres
Saloon Size 195/60x14: 205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor 14030
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010

Clutch cover Nm 20
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 30

Fuel tank litres 70
1984 cm3, 8V
VOLKSWAGEN Passat 2.3 VR5
1997
VOLP3002305
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 2.3 VR5 1997

Type AGZ SOHC 10V VR5 110kW
Firing order _
Radiator cap pressure bar _
Fuel system Passat 2.3 VR5 1997

Idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0.3
Type / ref M3.8.2-Motronic
Main jet / needle _
Pump pressure bar _
Ignition system Passat 2.3 VR5 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs _/_
Type _
Electrode gap mm _
Electrical system Passat 2.3 VR5 1997

Running gear Passat 2.3 VR5 1997

Brakes -
Tyres
Saloon Size 195/65x15:205/60x15:205/55x16
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [+105]
Castor _
Camber -13020 PW
Torque wrench settings Passat 2.3 VR5 1997

Big-end bearings Nm _
Main bearings Nm _
Clutch cover Nm _
Flywheel [driveplate] Nm _
Front hubs Nm M14: 115 + 90. M16: 190 + 90
Rear hubs Nm WSM
Spark plugs Nm _
Capacities Passat 2.3 VR5 1997

Engine oil & filter litres _
Fuel tank litres 62

1997
VOLP3001642
Automotive
Technical


data screen.
MENU HELP

Type AHL SOHC 8V 74kW

Type / ref Simos
Main jet / needle _

Type Simos
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _


Brakes -
Tyres
Saloon Size 195/65x15:205/60x15:205/55x16
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [+105]
Castor _
Camber -13020 PW

Main bearings Nm 65
Clutch cover Nm _
Front hubs Nm M14: 115 + 90. M16: 190 + 90
Rear hubs Nm WSM
Spark plugs Nm 30

Fuel tank litres 62

VOLKSWAGEN Passat 2.8 DOHC 30V
1997
VOLP3002805
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 2.8 DOHC 30V 1997

Type ACK DOHC 30V 142kW
No 1 cylinder position FR
Radiator cap pressure bar 1.2
Fuel system Passat 2.8 DOHC 30V 1997

Fast idle speed - manual [auto] rpm N/A
Type / ref Motronic MPI
Main jet / needle _
Ignition system Passat 2.8 DOHC 30V 1997

Type Motronic
Ignition coil _
Primary resistance ohms 5.0
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm Computer control
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type F7LTCR / BKUP6ET-10
Electrical system Passat 2.8 DOHC 30V 1997

Running gear Passat 2.8 DOHC 30V 1997

Brakes -
Tyres
Saloon Size 195/65x15:205/60x15:205/55x16
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [+105]
Castor _
Camber -13020 PW
Torque wrench settings Passat 2.8 DOHC 30V 1997

Clutch cover Nm _
Flywheel [driveplate] Nm 40 + 180 [30 + 90] N
Front hubs Nm M14: 115 + 90. M16: 190 + 90
Spark plugs Nm 25
Capacities Passat 2.8 DOHC 30V 1997

Gearbox - 4-speed [5-speed] litres 012: 2.25 / 01A: 2.75
Final drive litres WT. AT: 0.75. Rear 4x4: 1.9
Fuel tank litres 62

VOLKSWAGEN Passat 1.6
1988 to 1993
VOLP3001621
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 1.6 1988 to 1993

Type EZ. 6.91 : ABN 55kW
Fuel system Passat 1.6 1988 to 1993

Type / ref 2E3 037 129 016B/C
Pump pressure bar _
Ignition system Passat 1.6 1988 to 1993

Type TCI-H
Ignition coil Bosch
Primary resistance ohms Green: 0.52 to 0.76. Grey 0.7
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DCO / N9CYX1
Electrical system Passat 1.6 1988 to 1993

Battery V / CC / RC 12 / 220 / 75
Running gear Passat 1.6 1988 to 1993

Brakes -
Tyres
Saloon Size 185/65x14: 195/60x14:195/55x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]2
Camber -140203
Torque wrench settings Passat 1.6 1988 to 1993

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 1.6 1988 to 1993

Fuel tank litres 70

1
2
3
4

VOLKSWAGEN Passat 16V
1988 to 1992
VOLP3001836
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 16V 1988 to 1992

Type KR. DOHC. 100kW
Fuel system Passat 16V 1988 to 1992

Main jet / needle _
Ignition system Passat 16V 1988 to 1992

Type FEI
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type F6DTC / C6BYC
Electrical system Passat 16V 1988 to 1992

Battery V / CC / RC 12 / 265 / 80
Running gear Passat 16V 1988 to 1992

Brakes -
Tyres
Saloon Size 195/60x14: 195/55x15:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Passat 16V 1988 to 1992

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 16V 1988 to 1992

Fuel tank litres 70

1
1781 cm3, 16V 1781 cm3, KR K-Jetronic, KR
K-Jetronic, KR
VOLKSWAGEN Passat 2.2
1985 to 1988
VOLP3002280
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 2.2 1985 to 1988

Type KV. 100kW
Oil pressure bar 1.0 [2.0]
Firing order 1-2-4-5-3
Fuel system Passat 2.2 1985 to 1988

Main jet / needle _
Ignition system Passat 2.2 1985 to 1988

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W6DTC / N7BYC
Electrical system Passat 2.2 1985 to 1988

Battery V / CC / RC 12 / 220 / 75
Running gear Passat 2.2 1985 to 1988

Brakes -
Tyres
Saloon Size 185/70x13:195/60x14
Toe-in (+) / Toe-out () mm [] [+1010]
Camber -4030
Castor +30[PAS 84 : +125]30
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Passat 2.2 1985 to 1988

Main bearings Nm 65
Clutch cover Nm 25
Flywheel [driveplate] Nm 75
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Passat 2.2 1985 to 1988

Fuel tank litres 68

[E 95 RON], 10-1 BTDC @ 750 to 850
1
2226 cm3 2226 cm3 K-Jetronic, KV

VOLKSWAGEN Passat GT
1988 to 1990
VOLP3001835
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat GT 1988 to 1990

Type PB. 82kW
Fuel system Passat GT 1988 to 1990

Type / ref Digifant
Main jet / needle _
Ignition system Passat GT 1988 to 1990

Type Digifant
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DCO / N7YCX5
Electrical system Passat GT 1988 to 1990

Battery V / CC / RC 12 / 265 / 80
Running gear Passat GT 1988 to 1990

Brakes -
Tyres
Saloon Size 185/65x14: 195/60x14:195/55x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Passat GT 1988 to 1990

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat GT 1988 to 1990

Fuel tank litres 70

1
[E 95 RON], engine output reduced
2
3
4
5
6
1781 cm3, 8V 1781 cm3, PB Digifant, PB

1988 to 1990
VOLP3001834
Automotive
Technical


data screen.
MENU HELP

Type PF. 79kW

Idle speed - manual [auto] rpm 80050 temp sender plug on
Type / ref Digifant
Main jet / needle _

Type Digifant
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DCO / N7YCX5

Battery V / CC / RC 12 / 265 / 80

Brakes -
Tyres
Saloon Size 185/65x14: 195/60x14:195/55x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]6
Camber -140207

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 20

Fuel tank litres 70

1
[E 91 RON], engine output reduced
2
3
4
5
6
7
8
1781 cm3, 8V 1781 cm3, PF Digifant, PF

VOLKSWAGEN Passat 1.8 & CAT
1988 to 1991
VOLP3001833
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 1.8 & CAT 1988 to 1991
Type RP. 66kW
Fuel system Passat 1.8 & CAT 1988 to 1991

Main jet / needle _
Ignition system Passat 1.8 & CAT 1988 to 1991

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET
Electrical system Passat 1.8 & CAT 1988 to 1991

Battery V / CC / RC 12 / 220 / 75
Running gear Passat 1.8 & CAT 1988 to 1991

Brakes -
Tyres
Saloon Size 185/65x14: 195/60x14:195/55x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]2
Camber -140203
Torque wrench settings Passat 1.8 & CAT 1988 to 1991

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat 1.8 & CAT 1988 to 1991

Fuel tank litres 70

1
CAT: [U]
2
3
4
1781 cm3, 8V 1781 cm3, RP

1990 to 1991
VOLP3001837
Automotive
Technical


data screen.
MENU HELP

Type RP. 66kW

Main jet / needle _

Type Motronic
Distributor Bosch
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm N/A
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET

Battery V / CC / RC 12 / 220 / 75

Brakes -
Tyres
Saloon Size 185/65x14: 195/60x14:195/55x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor +14030 N/A
Toe-in (+) / Toe-out () mm [] [+2515]1
Camber -140202

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 70

1
2
3
1781 cm3, 8V
VOLKSWAGEN Polo Classic / Caddy 1.6
1996 to 1997
VOLP1001610
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo Classic / Caddy 1.6 1996 to 1997
Type 1F SOHC 8V 55kW
Fuel system Polo Classic / Caddy 1.6 1996 to 1997

Main jet / needle _
Pump pressure bar _
Ignition system Polo Classic / Caddy 1.6 1996 to 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8LTCR / BUR5ET
Electrical system Polo Classic / Caddy 1.6 1996 to 1997

Running gear Polo Classic / Caddy 1.6 1996 to 1997

Brakes -
Tyres
Toe-in (+) / Toe-out () mm [] (010)
Camber -025201
Castor 13030
Toe-in (+) / Toe-out () mm [] (02010)
Camber -130102
Torque wrench settings Polo Classic / Caddy 1.6 1996 to 1997

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo Classic / Caddy 1.6 1996 to 1997

Fuel tank litres _

Caddy: 03330
1
Caddy: -110
2
1598 cm3
VOLKSWAGEN Polo 1.3 MPI CAT
1990 to 1994
VOLP1001336
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.3 MPI CAT 1990 to 1994
Type 3F. 55kW. US83
Fuel system Polo 1.3 MPI CAT 1990 to 1994

Type / ref Digifant
Main jet / needle _
Ignition system Polo 1.3 MPI CAT 1990 to 1994

Type Digifant
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W6DTC / N6BYC
Electrical system Polo 1.3 MPI CAT 1990 to 1994

Battery V / CC / RC 12 / 175 / 60
Running gear Polo 1.3 MPI CAT 1990 to 1994

Brakes -
Tyres
Saloon Size 145x13: 155/70x13: 165/65x13
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -1030
Castor +22030
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010
Torque wrench settings Polo 1.3 MPI CAT 1990 to 1994

Clutch cover Nm 25
Front hubs Nm 210
Rear hubs Nm WSM
Spark plugs Nm 20
Capacities Polo 1.3 MPI CAT 1990 to 1994

Fuel tank litres 42

1
1272 cm3 1272 cm3 Digifant

VOLKSWAGEN Polo 1.05i CAT
1989 to 1990
VOLP1001014
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.05i CAT 1989 to 1990

Type AAK. 33kW
Fuel system Polo 1.05i CAT 1989 to 1990

Main jet / needle _
Pump pressure bar _
Ignition system Polo 1.05i CAT 1989 to 1990

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC
Electrical system Polo 1.05i CAT 1989 to 1990

Battery V / CC / RC 12 / 175 / 60
Running gear Polo 1.05i CAT 1989 to 1990

Brakes -
Tyres
Saloon Size 135x13: 145x13: 155/70x13
Toe-in (+) / Toe-out () mm [] [010]
Camber 030
Castor +22030
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Polo 1.05i CAT 1989 to 1990

Clutch cover Nm 25
Front hubs Nm 210
Rear hubs Nm WSM
Spark plugs Nm 20
Capacities Polo 1.05i CAT 1989 to 1990

Fuel tank litres 42

135x13: 1.8 / 1.8
1

2
1043 cm3 1043 cm3

1991 to 1994
VOLP1001015
Automotive
Technical


data screen.
MENU HELP

Type AAU. 33kW. US83

Main jet / needle _
Pump pressure bar _

Type DME Motronic
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N7BYC

Battery V / CC / RC 12 / 175 / 60

Brakes -
Tyres
Saloon Size 135x13: 145x13: 155/70x13
Estate / Van Size 135x13: 145x13
Toe-in (+) / Toe-out () mm [] [010]
Camber 030
Castor +22030
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010

Clutch cover Nm 25
Front hubs Nm 210
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 42

135x13: 1.9 / 1.9
1

2
1043 cm3 1043 cm3

VOLKSWAGEN Polo 1.3 SPI CAT
1991 to 1994
VOLP1001335
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.3 SPI CAT 1991 to 1994
Type AAV. 40kW. US83
Fuel system Polo 1.3 SPI CAT 1991 to 1994

Main jet / needle _
Pump pressure bar _
Ignition system Polo 1.3 SPI CAT 1991 to 1994

Type DME Motronic
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N7BYC
Electrical system Polo 1.3 SPI CAT 1991 to 1994

Battery V / CC / RC 12 / 175 / 60
Running gear Polo 1.3 SPI CAT 1991 to 1994

Brakes -
Tyres
Saloon Size 145x13: 155/70x13: 165/65x13
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber 030
Castor +22030
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010
Torque wrench settings Polo 1.3 SPI CAT 1991 to 1994

Clutch cover Nm 25
Front hubs Nm 210
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo 1.3 SPI CAT 1991 to 1994

Fuel tank litres 42

1
1272 cm3 1272 cm3

VOLKSWAGEN Polo 1.3i
1994 to 1995
VOLP1001338
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.3i 1994 to 1995

Type ADX SOHC 8V. 40kW
Fuel system Polo 1.3i 1994 to 1995

Type / ref M1.3-Mono-Motronic
Main jet / needle _
Pump pressure bar _
Ignition system Polo 1.3i 1994 to 1995

Type Motronic
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET
Electrical system Polo 1.3i 1994 to 1995

Running gear Polo 1.3i 1994 to 1995

Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -2520
Castor +12030 N/A
Camber -13010 N/A
Torque wrench settings Polo 1.3i 1994 to 1995

Clutch cover Nm 25
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo 1.3i 1994 to 1995

Fuel tank litres 45
1296 cm3
1994 to 1996
VOLP1001600
Automotive
Technical


data screen.
MENU HELP

Type AEA SOHC 8V. 55kW

Type / ref M1.3-Mono-Motronic
Main jet / needle _
Pump pressure bar _

Type Motronic
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _


Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -2520
Castor +12030 N/A
Camber -13010 N/A

Clutch cover Nm 25
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 45
1598 cm3
1995 to 1997
VOLP1001601
Automotive
Technical


data screen.
MENU HELP


Idle speed - manual [auto] rpm 830 to 930 [630 to 850] N/A
Type / ref 1AV MPI
Main jet / needle _
Pump pressure bar _

Type Computerized
Ignition coil Bosch
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _

Battery V / CC / RC 12 / 44Ah

Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -2520
Castor +12030 N/A
Camber -13010 N/A

Clutch cover Nm 25
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25

Automatic transmission - refill litres 5.7 filled for life
Fuel tank litres 45
1598 cm3
VOLKSWAGEN Polo 1.0
1997
VOLP1001017
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.0 1997

Type AER SOHC 8V 37kW
Fuel system Polo 1.0 1997

Type / ref MP9.0-Motronic MPI
Main jet / needle _
Pump pressure bar _
Ignition system Polo 1.0 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Polo 1.0 1997

Running gear Polo 1.0 1997

Brakes -
Tyres
Saloon Size 155/70x13: 175/65x13
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -02520
Castor 12030
Toe-in (+) / Toe-out () mm [] [02010]
Camber -13010
Torque wrench settings Polo 1.0 1997

Clutch cover Nm 20
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo 1.0 1997

Fuel tank litres 45

1994 to 1996
VOLP1001016
Automotive
Technical


data screen.
MENU HELP

Type AEV SOHC 8V. 33kW

Type / ref M1.2.3R-Mono-Motronic
Main jet / needle _
Pump pressure bar _

Type Motronic
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrode gap mm 0.70 to 0.90.Bos: 0.90 to 1.10


Brakes -
Tyres
Saloon Size 155/70x13: 175/65x131
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 2.1. 175/65: 1.9 / 1.9
Toe-in (+) / Toe-out () mm [] [010]
Camber -2520
Castor +12030 N/A
Camber -13010 N/A

Clutch cover Nm 25
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25

Fuel tank litres 45

185/55x14: 195/45x15
1
1043 cm3
VOLKSWAGEN Polo 1.4
1995 to 1997
VOLP1001401
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.4 1995 to 1997

Fuel system Polo 1.4 1995 to 1997

Idle speed - manual [auto] rpm 770 to 970 [750 to 850] N/A
CO @ idle speed [3000 rpm] - see page VI % 0.5 [0.3]N/A
Main jet / needle _
Pump pressure bar _
Ignition system Polo 1.4 1995 to 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Polo 1.4 1995 to 1997

Running gear Polo 1.4 1995 to 1997

Brakes -
Tyres
Saloon Size 155/70x13: 175/65x13
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -02520
Castor 12030
Toe-in (+) / Toe-out () mm [] [02010]
Camber -13010
Torque wrench settings Polo 1.4 1995 to 1997

Clutch cover Nm 20
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo 1.4 1995 to 1997

Fuel tank litres 45

VOLKSWAGEN Polo 1.4 16V
1996 to 1997
VOLP1001410
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.4 16V 1996 to 1997

Type AFH DOHC 16V 74kW
Fuel system Polo 1.4 16V 1996 to 1997

Type / ref 1AV MPI
Main jet / needle _
Pump pressure bar _
Ignition system Polo 1.4 16V 1996 to 1997

Type Electronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR6ET
Electrical system Polo 1.4 16V 1996 to 1997

Running gear Polo 1.4 16V 1996 to 1997

Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] (010)
Camber -02520
Castor 12030
Toe-in (+) / Toe-out () mm [] (02010)
Camber -13010
Torque wrench settings Polo 1.4 16V 1996 to 1997

Clutch cover Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Polo 1.4 16V 1996 to 1997

Fuel tank litres 45
1390 cm3 16V

VOLKSWAGEN Polo & Van 1.05 & CAT
1985 to 1993
VOLP1001012
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo & Van 1.05 & CAT 1985 to 1993
Type HZ. 93: ACM 33kW
Fuel system Polo & Van 1.05 & CAT 1985 to 1993
CO @ idle speed [3000 rpm] - see page VI % 2.00.5. CAT: 0 to 2.5
Carburettor / fuel injection Weber/Pierburg
Type / ref W: 32TLA. P: 1B3
Main jet / needle W: 102. P: 1051
Ignition system Polo & Van 1.05 & CAT 1985 to 1993
Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC4
Electrical system Polo & Van 1.05 & CAT 1985 to 1993
Battery V / CC / RC 12 / 175 / 60
Running gear Polo & Van 1.05 & CAT 1985 to 1993
Brakes -
Tyres
Saloon Size 135x13: 145x13: 155/70x13
Toe-in (+) / Toe-out () mm [] [010]
Camber 030
Castor +22030
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Polo & Van 1.05 & CAT 1985 to 1993
Clutch cover Nm 25
Front hubs Nm 210
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo & Van 1.05 & CAT 1985 to 1993

Fuel tank litres 42

1
06.89 : 1B3 030 129 016L: 102.5
2
CAT: [U]
3
8.87 : 0.6 to 0.8
4
Coil with grey sticker W7DCO / N7YCX, gap: 0.70 to 0.80
5
135x13: 1.8 / 1.8
6
1043 cm3 1043 cm3 Weber 32 TLA
Pierburg 1B3 Weber 32 TLA

VOLKSWAGEN Polo 1.3
1985 to 1994
VOLP1001332
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.3 1985 to 1994

Type MH. 89 : 2G. 40kW
Fuel system Polo 1.3 1985 to 1994

Carburettor / fuel injection Pierburg
Type / ref 2E3
Ignition system Polo 1.3 1985 to 1994

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC2
Electrical system Polo 1.3 1985 to 1994

Battery V / CC / RC 12 / 175 / 60
Running gear Polo 1.3 1985 to 1994

Brakes -
Tyres
Saloon Size 145x13: 155/70x13: 165/65x13
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber 030
Castor +22030
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Polo 1.3 1985 to 1994

Clutch cover Nm 25
Front hubs Nm 210
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo 1.3 1985 to 1994

Fuel tank litres 42

1
08.87 : 0.6 to 0.8
2
3

1987 to 1993
VOLP1001333
Automotive
Technical


data screen.
MENU HELP

Type NZ. 40kW US83

Idle speed - manual [auto] rpm 80050. 7.89 : 980-50
CO @ idle speed [3000 rpm] - see page VI % 0.70.4. 7.89 : 0.3 to 1.2
Type / ref Digijet
Main jet / needle _

Type TCI-H
Ignition coil Bosch
Primary resistance ohms Green sticker: 0.5 to 0.81
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC3

Battery V / CC / RC 12 / 175 / 60

Brakes -
Tyres
Saloon Size 145x13: 155/70x13: 165/65x13
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber 030
Castor +22030
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020

Clutch cover Nm 25
Front hubs Nm 210
Rear hubs Nm WSM
Spark plugs Nm 20

Fuel tank litres 42

1
Grey sticker: 0.6 to 0.8
2
7.89 : 900 to 1000
3
7.89 : Computer control
4
5
1272 cm3 1272 cm3 Digijet

VOLKSWAGEN Polo 1.3 G40 CAT
1991 to 1994
VOLP1001337
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo 1.3 G40 CAT 1991 to 1994
Type PY. 85kW. US83
Fuel system Polo 1.3 G40 CAT 1991 to 1994

Type / ref Digifant
Main jet / needle _
Ignition system Polo 1.3 G40 CAT 1991 to 1994

Type Digifant
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W5DPO / N6BYC
Electrical system Polo 1.3 G40 CAT 1991 to 1994

Battery V / CC / RC 12 / 175 / 60
Running gear Polo 1.3 G40 CAT 1991 to 1994

Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] [010]
Camber -2030
Castor +22030
Toe-in (+) / Toe-out () mm [] [+2010]
Camber -13010
Torque wrench settings Polo 1.3 G40 CAT 1991 to 1994

Clutch cover Nm 25
Front hubs Nm 210
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo 1.3 G40 CAT 1991 to 1994

Fuel tank litres 42

1
Temperature sender plug disconnected
2
Coup: 2.1 / 2.1
3
1272 cm3 1272 cm3 Digifant

VOLKSWAGEN Polo Classic 1.6
1996 to 1997
VOLP1001620
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo Classic 1.6 1996 to 1997

Fuel system Polo Classic 1.6 1996 to 1997

Type / ref Simos MPI
Main jet / needle _
Pump pressure bar _
Ignition system Polo Classic 1.6 1996 to 1997

Type Simos
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR5ET
Electrical system Polo Classic 1.6 1996 to 1997

Running gear Polo Classic 1.6 1996 to 1997

Brakes -
Tyres
Estate / Van Size _
Toe-in (+) / Toe-out () mm [] (010)
Camber -02530
Castor 13030
Toe-in (+) / Toe-out () mm [] (02010)
Camber -13010
Torque wrench settings Polo Classic 1.6 1996 to 1997

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Polo Classic 1.6 1996 to 1997

Fuel tank litres _
1598 cm3
VOLKSWAGEN Polo Classic / Caddy 1.4
1996 to 1997
VOLP1001400
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Polo Classic / Caddy 1.4 1996 to 1997
Fuel system Polo Classic / Caddy 1.4 1996 to 1997

Main jet / needle _
Pump pressure bar _
Ignition system Polo Classic / Caddy 1.4 1996 to 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Electrical system Polo Classic / Caddy 1.4 1996 to 1997

Running gear Polo Classic / Caddy 1.4 1996 to 1997

Brakes -
Tyres
Toe-in (+) / Toe-out () mm [] (010)
Camber -025201
Castor 13030
Toe-in (+) / Toe-out () mm [] (02010)
Camber -130102
Torque wrench settings Polo Classic / Caddy 1.4 1996 to 1997

Clutch cover Nm 20
Front hubs Nm 265
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Polo Classic / Caddy 1.4 1996 to 1997

Fuel tank litres _

Caddy: 03330
1
Caddy: -110
2
1390 cm3
VOLKSWAGEN Passat 2.0 & Syncro
1994 to 1996
VOLP3002081
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat 2.0 & Syncro 1994 to 1996
Fuel system Passat 2.0 & Syncro 1994 to 1996

CO @ idle speed [3000 rpm] - see page VI % 0.5 Ex [0.3]
Type / ref Simos
Main jet / needle _
Pump pressure bar _
Ignition system Passat 2.0 & Syncro 1994 to 1996

Type Simos
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BUR6ET
Electrical system Passat 2.0 & Syncro 1994 to 1996

Running gear Passat 2.0 & Syncro 1994 to 1996

Brakes -
Tyres
Saloon Size 185/65x14:195/60x14:205/50x15
Toe-in (+) / Toe-out () mm [] [010]
Camber -12020
Castor 14030
Toe-in (+) / Toe-out () mm [] [2010] 4x4: [1520]
Camber -13010 4x4: -11530
Torque wrench settings Passat 2.0 & Syncro 1994 to 1996

Clutch cover Nm _
Front hubs Nm WSM
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Passat 2.0 & Syncro 1994 to 1996

Fuel tank litres _
1984 cm3, 8V
VOLKSWAGEN Passat/Santana 1.8
1983 to 1988
VOLP3001830
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat/Santana 1.8 1983 to 1988

Type DS. 66kW
Fuel system Passat/Santana 1.8 1983 to 1988

Type / ref 2E2
Ignition system Passat/Santana 1.8 1983 to 1988

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC
Electrical system Passat/Santana 1.8 1983 to 1988

Battery V / CC / RC 12 / 175 / 60
Running gear Passat/Santana 1.8 1983 to 1988

Brakes -
Tyres
Estate / Van Size 165x13: 185/70x13
Toe-in (+) / Toe-out () mm [] [+1010]
Camber -4030
Castor +30[PAS 84 : +125]30
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Passat/Santana 1.8 1983 to 1988

Big-end bearings Nm M9: 453
Clutch cover Nm 25
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Passat/Santana 1.8 1983 to 1988

Cooling system litres 5.4. 7.83 :6.0
Fuel tank litres 68

1
2
[E 95 RON], 14-1 BTDC @ 75050
3
M8: 30 + 90
4
1781 cm3, 8V 1781 cm3, DS Solex / Pierburg 2E2

1983 to 1988
VOLP3001620
Automotive
Technical


data screen.
MENU HELP

Type DT. 55kW

Type / ref 2E2
Main jet / needle 107.5, 127.5

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N9BYC4

Battery V / CC / RC 12 / 175 / 60

Brakes -
Tyres
Toe-in (+) / Toe-out () mm [] [+1010]
Camber -4030
Castor +30[PAS 84 : +125]30
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020

Big-end bearings Nm M9: 452
Clutch cover Nm 25
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 30

Fuel tank litres 68

1
2
M8: 30 + 90
3

VOLKSWAGEN Passat/Santana 1.8 CAT
1984 to 1988
VOLP3001831
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Passat/Santana 1.8 CAT 1984 to 1988

Type JN. 66kW
Fuel system Passat/Santana 1.8 CAT 1984 to 1988

Type / ref KE-Jetronic
Main jet / needle _
Ignition system Passat/Santana 1.8 CAT 1984 to 1988

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC
Electrical system Passat/Santana 1.8 CAT 1984 to 1988

Battery V / CC / RC 12 / 175 / 60
Running gear Passat/Santana 1.8 CAT 1984 to 1988

Brakes -
Tyres
Toe-in (+) / Toe-out () mm [] [+1010]
Camber -4030
Castor +30[PAS 84 : +125]30
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020
Torque wrench settings Passat/Santana 1.8 CAT 1984 to 1988

Clutch cover Nm 25
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 30
Capacities Passat/Santana 1.8 CAT 1984 to 1988

Fuel tank litres 68

1

2
1781 cm3, 8V 1781 cm3, JN KE-Jetronic, JN

1983 to 1988
VOLP3002070
Automotive
Technical


data screen.
MENU HELP

Type JS. 85kW

Main jet / needle _
Injection pressure bar 3.86 : 4.3 to 4.6

Type TCI-H
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC

Battery V / CC / RC 12 / 220 / 75

Brakes -
Tyres
Saloon Size 185/70x13:195/60x14
Toe-in (+) / Toe-out () mm [] [+1010]
Camber -4030
Castor +30[PAS 84 : +125]30
Toe-in (+) / Toe-out () mm [] [+2515]
Camber -14020

Main bearings Nm 65
Clutch cover Nm 25
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 20

Fuel tank litres 68

1
2
3.86 : 5.6 to 6.0
3
[E 95 RON], 10-1 BTDC @ 750 to 850
1994 cm3 1994 cm3 K-Jetronic, JS

VOLKSWAGEN Scirocco GTX 16V
1985 to 1988
VOLP2011805
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Scirocco GTX 16V 1985 to 1988

Type KR. 102kW. DOHC 16V
Fuel system Scirocco GTX 16V 1985 to 1988

Main jet / needle _
Ignition system Scirocco GTX 16V 1985 to 1988

Type FEI
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation Clockwise
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type F6DTC / C6BYC
Electrical system Scirocco GTX 16V 1985 to 1988

Battery V / CC / RC 12 / 220 / 75
Running gear Scirocco GTX 16V 1985 to 1988

Brakes -
Tyres
Estate / Van Size _
Camber +2020
Castor +15020
Toe-in (+) / Toe-out () mm [] [+2020]
Camber -11525
Torque wrench settings Scirocco GTX 16V 1985 to 1988

Clutch cover Nm 20
Front hubs Nm 230
Rear hubs Nm WSM
Spark plugs Nm 25
Capacities Scirocco GTX 16V 1985 to 1988

Fuel tank litres 55

1
K-Jetronic
VOLKSWAGEN Sharan 2.8
1995 to 1997
VOLP6502801
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Sharan 2.8 1995 to 1997

Type AAA. VR6. 128kW
Oil pressure bar [2.0 @ 2000]
Fuel system Sharan 2.8 1995 to 1997

Type / ref Motronic M3.8.1
Main jet / needle _
Ignition system Sharan 2.8 1995 to 1997

Type Motronic
Ignition coil N152
Primary resistance ohms 1.5
Distributor _
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 4 to 8 BTDC @ Idle N/A
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Electrical system Sharan 2.8 1995 to 1997

Running gear Sharan 2.8 1995 to 1997

Brakes -
Tyres
Saloon Size _
Pressure - front / rear - Estate / Van bar 2.6:2.8:2.8 / 2.8:2.8:2.6
Toe-in (+) / Toe-out () mm [] +10 20
Camber -20 45
Castor 320 40
Toe-in (+) / Toe-out () mm [] +10 25 (not Nivomat)
Camber -20 30 (not Nivomat)
Torque wrench settings Sharan 2.8 1995 to 1997

Clutch cover Nm _
Front hubs Nm 150 +90 N
Rear hubs Nm 200 N
Spark plugs Nm 25
Capacities Sharan 2.8 1995 to 1997

Fuel tank litres 70

2 Heat exchangers: 10.8, 2 Heat exchangers + extra water heater: 11.4
1
2792 cm3
VOLKSWAGEN Sharan 2.0
1995 to 1997
VOLP6502001
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Sharan 2.0 1995 to 1997

Type ADY. SOHC 8V. 85kW
Fuel system Sharan 2.0 1995 to 1997

Type / ref Simos
Main jet / needle _
Ignition system Sharan 2.0 1995 to 1997

Type Simos
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKUR6ET
Electrical system Sharan 2.0 1995 to 1997

Running gear Sharan 2.0 1995 to 1997

Brakes -
Tyres
Saloon Size _
Toe-in (+) / Toe-out () mm [] +10 20
Camber -20 45
Castor 320 40
Toe-in (+) / Toe-out () mm [] +10 25 (not Nivomat)
Camber -20 30 (not Nivomat)
Torque wrench settings Sharan 2.0 1995 to 1997

Clutch cover Nm _
Front hubs Nm 150 +90 N
Rear hubs Nm 200 N
Spark plugs Nm 30
Capacities Sharan 2.0 1995 to 1997

Cooling system litres 7.0. 2 heat exchangers: 9.01
Fuel tank litres 70

2 heat exchangers & additional water heater: 9.6
1
1984 cm3, 8V
VOLKSWAGEN Taro 4x2
1989 to 1994
VOLP7501800
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Taro 4x2 1989 to 1994

Type 2Y. OHV. 61kW
Oil pressure bar [2.5 to 4.9]
Oil temperature C _
Fuel system Taro 4x2 1989 to 1994

Carburettor / fuel injection Aisan
Type / ref 2V 21100-72270
Main jet / needle _
Pump pressure bar _
Ignition system Taro 4x2 1989 to 1994

Ignition coil _
Distributor Toyo Denso
Dwell angle (%) 526
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs Nippon Denso/Champion
Type W16EXR-U / RN9YC
Electrical system Taro 4x2 1989 to 1994

Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Running gear Taro 4x2 1989 to 1994

Brakes -
Tyres
Saloon Size _
Toe-in (+) / Toe-out () mm [] +3.31.0
Camber +4030
Castor +4530
King pin inclination +94945
Camber _
Torque wrench settings Taro 4x2 1989 to 1994

Cylinder head - stage 1 Nm 12mm bolt: 19
Main bearings Nm 78
Clutch cover Nm 19
Front hubs Nm WSM
Rear hubs Nm _
Spark plugs Nm 18
Capacities Taro 4x2 1989 to 1994

Fuel tank litres 56
1812 cm3 1812 cm3 Aisan 2V, 1812 cm3

VOLKSWAGEN Taro 4x4
1989 to 1994
VOLP7502210
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Taro 4x4 1989 to 1994

Type 4Y. OHV. 69kW
Oil pressure bar [2.5 to 4.9]
Oil temperature C _
Fuel system Taro 4x4 1989 to 1994

Carburettor / fuel injection Aisan
Type / ref 2V 21100-73340
Main jet / needle _
Pump pressure bar _
Ignition system Taro 4x4 1989 to 1994

Ignition coil _
Distributor Toyo Denso
Dwell angle (%) 526
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm 10 @ 2400
Crankshaft @ rpm 22 @ 4800
Maximum vacuum advance Crankshaft 18
Spark plugs Nippon Denso/Champion
Type W16EXR-U / RN9YC
Electrical system Taro 4x4 1989 to 1994

Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Running gear Taro 4x4 1989 to 1994

Brakes -
Tyres
Saloon Size _
Toe-in (+) / Toe-out () mm [] +3.01.0
Camber +3030
Castor +11030
King pin inclination +12545
Camber _
Torque wrench settings Taro 4x4 1989 to 1994

Main bearings Nm 78
Clutch cover Nm 19
Front hubs Nm WSM
Rear hubs Nm _
Spark plugs Nm 18
Capacities Taro 4x4 1989 to 1994

Final drive litres Front: 2.32
Fuel tank litres 65

Transfer box: 1.6
1
Rear: 2.2. Independent front suspension: 1.6

2
2237 cm3 2237 cm3 Aisan 2V, 2237 cm3

VOLKSWAGEN Transporter/Caravelle 2.5i
1994 to 1997
VOLP8002505
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Transporter/Caravelle 2.5i 1994 to 1997

Type ACU SOHC 10V 81kW
Fuel system Transporter/Caravelle 2.5i 1994 to 1997

Type / ref Digifant
Main jet / needle _
Ignition system Transporter/Caravelle 2.5i 1994 to 1997

Type Digifant
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W8DTC / N9BMC
Electrode gap mm 0.70 to 0.90 / 0.60
Electrical system Transporter/Caravelle 2.5i 1994 to 1997

Battery V / CC / RC 12 / 220 /44, 60Ah
Alternator voltage / full load current / engine rpm _ / 70, 90, 120 / 3000
Running gear Transporter/Caravelle 2.5i 1994 to 1997

Brakes -
Tyres
Saloon Size _
Pressure - front / rear - Estate / Van bar 2.6 / 3.4. 215/65: 2.4 / 3.0
Toe-in (+) / Toe-out () mm [] Group 1 & 2: [+2020]2
Camber Group 1 & 2: +15203
Castor +14030. Group 4: 15030
Camber Group 1 & 3: -30305
Torque wrench settings Transporter/Caravelle 2.5i 1994 to 1997

Clutch cover Nm 20
Front hubs Nm 150 + 90 N
Rear hubs Nm 200
Spark plugs Nm 30
Capacities Transporter/Caravelle 2.5i 1994 to 1997

Gearbox - 4-speed [5-speed] litres 3.0 02B: 2.5
Final drive litres WT. AT: 1.15. 4x4: 1.0
Fuel tank litres 80

1
Coolant temperature sender plug blue 2 pin disconnected
2
Group 3: [+1020]. Group 4: [020]
3
Group 3: 020. Group 4: -1020
4
Group 2: +620. Group 4: +2420
5
Group 2: 030. Group 4: -4030
6
2461 cm3 2461 cm3 Digfant, ACU

VOLKSWAGEN Transporter 2.1i CAT
1989 to 1992
VOLP8002181
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Transporter 2.1i CAT 1989 to 1992

Type MV or SS. 70 or 68kW
No 1 cylinder position FER
Fuel system Transporter 2.1i CAT 1989 to 1992

Type / ref Digifant
Main jet / needle _
Ignition system Transporter 2.1i CAT 1989 to 1992

Type Digifant
Ignition coil _
Distributor Bosch
Dwell angle (%) _
Rotation _
Total ignition advance Crankshaft @ rpm 355 @ 3000
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7CCO / N288
Electrical system Transporter 2.1i CAT 1989 to 1992

Battery V / CC / RC 12 / 45, 54 or 63Ah
Running gear Transporter 2.1i CAT 1989 to 1992

Brakes -
Tyres
Saloon Size _
Estate / Van Size 185x14: 205/70x14: 205x14
Pressure - front / rear - Estate / Van bar 185: 3.0 / 3.71
Toe-in (+) / Toe-out () mm [] +2.03.52
Camber 030. 4x4: +2020
Castor +71515. 4x4: +44015
Toe-in (+) / Toe-out () mm [] [020. 4x4: +1020]
Camber -3030. 4x4: -15+30-10
Torque wrench settings Transporter 2.1i CAT 1989 to 1992

Main bearings Nm WSM
Clutch cover Nm 20
Front hubs Nm WSM3
Rear hubs Nm 500
Spark plugs Nm 25
Capacities Transporter 2.1i CAT 1989 to 1992

Fuel tank litres 60. 4x4: 70

1
205/70x14: 1300kg: 2.1 / 2.8. 1400kg: 2.5 / 2.8. 4x4 185: 3.0 / 3.3. 205/70: 2.5 / 2.8. 205x14: 2.5 / 3.0
2
4x4: WSM
3
4x4: 350
4
4x4, front: 1.5, rear: WT
2109 cm3 2109 cm3 Digifant, MV / SS

VOLKSWAGEN Transporter 1.8
1991 to 1992
VOLP8001830
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Transporter 1.8 1991 to 1992

Type PD 49kW SOHC 8V
Fuel system Transporter 1.8 1991 to 1992

Type / ref 2E3 044 129 015A
Ignition system Transporter 1.8 1991 to 1992

Type TCI-H
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC
Electrical system Transporter 1.8 1991 to 1992

Battery V / CC / RC 12 / 220 /45Ah
Alternator voltage / full load current / engine rpm _ / 65 / 3000
Running gear Transporter 1.8 1991 to 1992

Brakes -
Tyres
Saloon Size _
Castor +14030. Group 4: 15030
Torque wrench settings Transporter 1.8 1991 to 1992

Clutch cover Nm 20
Flywheel [driveplate] Nm 60+ 90 N
Rear hubs Nm 200
Spark plugs Nm 20
Capacities Transporter 1.8 1991 to 1992

Fuel tank litres 80

1
195/70x15: 2.6 / 3.4
2
Group 3: [+1020]. Group 4: [020]
3
Group 3: 020. Group 4: -1020
4
Group 2: +620. Group 4: +2420
5
Group 2: 030. Group 4: -4030
6
1781 cm3, 8V 1781 cm3, 8V Solex / Pierburg 2E3

VOLKSWAGEN Transporter/Caravelle 2.0/CAT
1991 to 1997
VOLP8002060
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Transporter/Caravelle 2.0/CAT 1991 to 1997

Type AAC. 64kW, CAT: 62kW
Fuel system Transporter/Caravelle 2.0/CAT 1991 to 1997

Type / ref Digifant
Main jet / needle _
Ignition system Transporter/Caravelle 2.0/CAT 1991 to 1997

Type Digifant
Ignition coil N152
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type BUR5ET / N9BMC
Electrode gap mm 0.70 to 0.90 / 0.60
Electrical system Transporter/Caravelle 2.0/CAT 1991 to 1997

Alternator voltage / full load current / engine rpm _ / 65 / 3000
Running gear Transporter/Caravelle 2.0/CAT 1991 to 1997

Brakes -
Tyres
Saloon Size _
Estate / Van Size 185x14: 195/70x15: 205/65x15
Castor +14030. Group 4: 15030
Torque wrench settings Transporter/Caravelle 2.0/CAT 1991 to 1997

Clutch cover Nm 20
Rear hubs Nm 200
Spark plugs Nm 30
Capacities Transporter/Caravelle 2.0/CAT 1991 to 1997

Fuel tank litres 80

1
CAT: [U]
2
195/70x15, 205/65x15: 2.6 / 3.4
3
Group 3: [+1020]. Group 4: [020]
4
Group 3: 020. Group 4: -1020
5
Group 2: +620. Group 4: +2420
6
Group 2: 030. Group 4: -4030
7
1968 cm3 1968 cm3 Digifant, AAC

VOLKSWAGEN Transporter/Caravelle 2.5i CAT
1991 to 1994
VOLP8002500
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Transporter/Caravelle 2.5i CAT 1991 to 1994

Type AAF SOHC 10V 81kW
Fuel system Transporter/Caravelle 2.5i CAT 1991 to 1994

Idle speed - manual [auto] rpm 80025. 1.93 : 775 to 825N/A
Type / ref Digifant
Main jet / needle _
Ignition system Transporter/Caravelle 2.5i CAT 1991 to 1994

Type Digifant
Ignition coil N152
Distributor _
Dwell angle (%) _
Rotation _
Total ignition advance Crankshaft @ rpm 4 to 8 BTDC @ 2000 to 2500
Crankshaft @ rpm 20 to 30 @ 2200 plug connected
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type N9BMC
Electrical system Transporter/Caravelle 2.5i CAT 1991 to 1994

Alternator voltage / full load current / engine rpm _ / 70, 90, 120 / 3000
Running gear Transporter/Caravelle 2.5i CAT 1991 to 1994

Brakes -
Tyres
Saloon Size _
Castor +14030. Group 4: 15030
Torque wrench settings Transporter/Caravelle 2.5i CAT 1991 to 1994

Clutch cover Nm 20
Rear hubs Nm 200
Spark plugs Nm 20
Capacities Transporter/Caravelle 2.5i CAT 1991 to 1994

Fuel tank litres 80

1
Coolant temperature sender plug blue 2 pin disconnected
2
215/65x15: 2.4 / 3.0
3
Group 3: [+1020]. Group 4: [020]
4
Group 3: 020. Group 4: -1020
5
Group 2: +620. Group 4: +2420
6
4x4: 1.0
6
Group 2: 030. Group 4: -4030
7
2461 cm3 2461 cm3 Digfant, AAF

VOLKSWAGEN Transporter/Caravelle 2.8
1996 to 1997
VOLP8002800
Automotive
Technical


data screen.
MENU HELP
Engine and cooling system Transporter/Caravelle 2.8 1996 to 1997

Type AES VR6 103kW EGR
Fuel system Transporter/Caravelle 2.8 1996 to 1997

Type / ref Motronic
Main jet / needle _
Injection pressure bar
Ignition system Transporter/Caravelle 2.8 1996 to 1997

Type Motronic
Ignition coil _
Distributor _
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Crankshaft @ rpm _
Spark plugs NGK
Type BKR5EKUR
Electrical system Transporter/Caravelle 2.8 1996 to 1997

Running gear Transporter/Caravelle 2.8 1996 to 1997

Brakes -
Tyres
Saloon Size _
Estate / Van Size 185x14:195/70x15:205/65x15
Toe-in (+) / Toe-out () mm [] Group 1 & 2: [+2020]
Castor +14030. Group 4: 15030
Toe-in (+) / Toe-out () mm [] Group 1 & 3: [+2020]
Torque wrench settings Transporter/Caravelle 2.8 1996 to 1997

Clutch cover Nm 20
Front hubs Nm 150 +90
Rear hubs Nm 150 +90 N
Spark plugs Nm 25
Capacities Transporter/Caravelle 2.8 1996 to 1997

Fuel tank litres 80

_
2792 cm3
1982 to 1992
VOLP8001950
Automotive
Technical


data screen.
MENU HELP

Type DF. 44kW

Carburettor / fuel injection Solex
Type / ref 34 PICT-5 025 129 027
Main jet / needle 127.5

Type Electronic - Hall effect
Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation _
Ignition timing - basic [static Crankshaft @ rpm 51 ATDC @ 75050
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC


Brakes -
Tyres
Saloon Size _
Toe-in (+) / Toe-out () mm [] +2.03.5
Camber 030
Castor +71515
Toe-in (+) / Toe-out () mm [] [020]
Camber -3030

Clutch cover Nm 20
Front hubs Nm WSM
Rear hubs Nm 500
Spark plugs Nm 20

Fuel tank litres 60

86 : Stretch type bolts: 30 + 180. N
1
1913 cm3 1913 cm3 Solex 34 PICT

1982 to 1992
VOLP8001951
Automotive
Technical


data screen.
MENU HELP

Type DG. 57kW

Idle speed - manual [auto] rpm 90050 (2E4 N/A)
Fast idle speed - manual [auto] rpm 2000200 (2E4: 3600200)
Carburettor / fuel injection Solex
Type / ref 2E3 (87 : 2E4) 025 129 015

Ignition coil Bosch
Primary resistance ohms 0.52 to 0.76 (88: 0.6 to 0.8)
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W7DTC / N7BYC4


Brakes -
Tyres
Saloon Size _
Toe-in (+) / Toe-out () mm [] +2.03.56
Camber 030. 4x4: +2020
Castor +71515. 4x4: +44015
Toe-in (+) / Toe-out () mm [] [020. 4x4: +1020]
Camber -3030. 4x4: -15+30-10

Clutch cover Nm 20
Front hubs Nm WSM8
Rear hubs Nm 500
Spark plugs Nm 20


1
4x4: 100, 112.5. 85 : 102.5, 110
2
86 : 0 @ 1050 to 1160, 13 to 17 @ 2400
3
86 : 150 to 330
4
88 : W7DCO / N7YCX, gap: 0.70 to 0.80
5
4x4: 3.0 / 3.3
6
4x4: WSM
7
86 : Stretch bolts: 30 + 180. N
8
4x4: 350
9
1913 cm3 1913 cm3 Solex 2E3 / 2E4

1985 to 1992
VOLP8002180
Automotive
Technical


data screen.
MENU HELP

Type DJ. 82kW

Type / ref Digijet
Main jet / needle _

Ignition coil Bosch
Distributor Bosch
Dwell angle (%) _
Rotation _
Crankshaft @ rpm _
Crankshaft @ rpm _
Type W5DTC / N6BYC3


Brakes -
Tyres
Saloon Size _
Estate / Van Size 185x14: 205/70x14: 205x14
Pressure - front / rear - Estate / Van bar 185: 3.0 / 3.74
Toe-in (+) / Toe-out () mm [] +2.03.55
Camber 030. 4x4: +2020
Castor +71515. 4x4: +44015
Toe-in (+) / Toe-out () mm [] [020. 4x4: +1020]
Camber -3030. 4x4: -15+30-10

Clutch cover Nm 20
Front hubs Nm WSM6
Rear hubs Nm 500
Spark plugs Nm 20


1
[E 95 RON], 5-1 BTDC @ 80050
2
Coil with green sticker only. Grey sticker: 0.6 to 0.8
3
4
205/70x14: 1300kg: 2.1 / 2.8. 1400kg: 2.5 / 2.8. 4x4: 185 3.0 / 3.3. 205/70: 2.5 / 2.8. 205x14: 2.5 / 3.0
5
4x4: WSM
6
4x4: 350
7
2109 cm3 2109 cm3 Digijet, DJ

Libro Motores VW Volkswagen Datos Haynes

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Libro Motores VW Volkswagen Datos Haynes

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Mains electricity and electrical equipment

DATA Click on one of the

BOOK return to this screen and

Engine and cooling system Caddy Pick-Up 1997

Fuel system Caddy Pick-Up 1997

Ignition system Caddy Pick-Up 1997

Electrical system Caddy Pick-Up 1997

Running gear Caddy Pick-Up 1997

Torque wrench settings Caddy Pick-Up 1997

Capacities Caddy Pick-Up 1997

Notes and Illustrations

DATA Click on one of the

BOOK return to this screen and

Engine and cooling system Caddy 1.8 CAT 1989 to 1994

Fuel system Caddy 1.8 CAT 1989 to 1994

Ignition system Caddy 1.8 CAT 1989 to 1994

Electrical system Caddy 1.8 CAT 1989 to 1994

Running gear Caddy 1.8 CAT 1989 to 1994

Torque wrench settings Caddy 1.8 CAT 1989 to 1994

Capacities Caddy 1.8 CAT 1989 to 1994

Notes and Illustrations

Replace with fully threaded shank bolts: 65 + 90

1: Idle speed 2: CO / Mixture

1781 cm3, 8V 1781 cm3, 8V K-Jetronic, JH

DATA Click on one of the

BOOK return to this screen and

Engine and cooling system Corrado 2.0 1993 to 1994

Fuel system Corrado 2.0 1993 to 1994

Ignition system Corrado 2.0 1993 to 1994

Electrical system Corrado 2.0 1993 to 1994

Running gear Corrado 2.0 1993 to 1994

Torque wrench settings Corrado 2.0 1993 to 1994

Capacities Corrado 2.0 1993 to 1994

Notes and Illustrations

DATA Click on one of the

BOOK return to this screen and

Engine and cooling system Corrado 2.0 16V 1992 to 1996

Fuel system Corrado 2.0 16V 1992 to 1996

Ignition system Corrado 2.0 16V 1992 to 1996

Electrical system Corrado 2.0 16V 1992 to 1996

Running gear Corrado 2.0 16V 1992 to 1996

Torque wrench settings Corrado 2.0 16V 1992 to 1996

Capacities Corrado 2.0 16V 1992 to 1996

Notes and Illustrations

1: Idle speed 2: CO / Mixture

1984 cm3, 16V 1984 cm3, 16V KE-Motronic, 9A

DATA Click on one of the

BOOK return to this screen and

Engine and cooling system Corrado VR6 1992 to 1996

Fuel system Corrado VR6 1992 to 1996

Ignition system Corrado VR6 1992 to 1996

Electrical system Corrado VR6 1992 to 1996

Running gear Corrado VR6 1992 to 1996

Torque wrench settings Corrado VR6 1992 to 1996

Capacities Corrado VR6 1992 to 1996

Notes and Illustrations

DATA Click on one of the

BOOK return to this screen and

Engine and cooling system Corrado 2.0 8V 1994 to 1996

Fuel system Corrado 2.0 8V 1994 to 1996

Ignition system Corrado 2.0 8V 1994 to 1996

Electrical system Corrado 2.0 8V 1994 to 1996