Operating Manual

- Shaft Transmission -

Read and carefully note the instructions in this Opera-

ting Manual before unpacking and starting up the shaft
transmission.

In case of non-observance of the operation manual and of the

storage instructions and maintance chart, the manufacturer
will not be liable to any guarantee claim.

Operating Manual - Shaft Transmission

Size:
3.2

Commission-No.: NZ 814 725

Machine-No.:
 Correct Utilization

The shaft transmission must only be used for the application as specified
in the order confirmation and in the order related data sheet.

Any utilization other than for the intended purpose is not correct and gua-
rantee claims may get lost.

The relevant performance values for this pump are to be taken from the
operating data in the order related data sheet.

Warning !
If the pump is used for any purpose other than
specified for above mentioned application, or if the
pump runs at working parameters higher than
admitted,
- danger/ damage may occur to human beings and to
property.

Consideration of the operating manual and observance of the inspection

and maintenance instructions for the pump is the precondition for the cor-
rect utilization of the product supplied.

i Information

Incorrect and forbidden utilization of the product

supplied are not known to the manufacturer.

07/99 KM WD_DBL_E.CHP
 1.013.5022
Seite/Page 1/1
Rev. 2, 07/03

2-sp. Schraubenspindelpumpen / Twin Screw Pumps

Mablatt fr Sperrlbehlter

Joh. Heinr. Bornemann GmbH Industriestrasse 2 31683 Obernkirchen

Fon: +49 5724 390-0 Fax: +49 5724 390-290 E-mail: info@bornemann.com
www.bornemann.com
 Operating Manual for gas tight Page 1 / 10
shaft transmission

Contents

1. General

1.1. Intended use

1.2. Shaft transmission data

1.3. Technical data

1.4. Contact address

2. Safety

2.1. Marking of references in the instruction manual

2.2. Staff qualification and training

2.4. Hazards for not observing safety references

2.4. Safety-concious working

2.5. Safety references for the operator

2.6. Safety references for maintenance, inspection and

assembly

2.7. Unauthorized modification and manufacture of

spare parts

2.8. Prohibited methods of operation

3. Assembly instructions and assembly

3.1. Assembly instructions

3.2. Assembly

4. Starting up

5. Maintenance

6. Dismantling and assembly

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Page 2 / 10 Operating Manual for gas tight
shaft transmission

Contents

7. Lubricant recommendations

8. Remarks

9. Sectional drawing

10. Annexure

10.1. Spare parts list and sectional drawings

10.2. Miscellaneous

4700 98 004E 10/00 KM

 Operating Manual for gas tight Page 3 / 10
shaft transmission

1. GENERAL 1.4. Contact address

1.1. Intended use Joh. Heinr. Bornemann GmbH

The shaft transmissions can be mounted horizontally Industriestr. 2 - 31683 Obernkirchen

and vertically at the bulkhead or the deck.
P. O. Box - 31676 Obernkirchen
They are independent of the direction of rotation and
gastight. Germany

The gasseal is obtained by the mounting Tel.: 0049 5724 / 390-0, Fax.: 0049 5724 / 390-290

of a gasket between bulkhead or the deck and the

clamping flange of the shaft transmission and also

of a seal oil system with an integrated seal oil con-

tainer.

The torque transmission from the motor by the shaft

transmission on the pump occurs through the installa-
tion of rotating flexible couplings.

The copyright and industrial protection rights are held

by the manufacturing company.

Joh. Heinr. Bornemann GmbH,

Industriestr.2, 31683 Obernkirchen

1.2. Gas tight shaft transmission

The shaft transmission is Product of the manufactu-

ring company

Joh. Heinr. Bornemann GmbH

Made in Germany

1.3. Technical data

Please refer to the data and dimension sheets in the

Appendix for the technical data.

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Page 4 / 10 Operating Manual for gas tight
shaft transmission

4700 98 004E 10/00 KM

 Operating Manual for gas tight
shaft transmission
2. SAFETY
This instruction manual contains basic references
which are to be observed during erection, commis-
sioning and maintenance. This instruction manual is to
be carefully studied by service engineers and qualified
staff/operator prior to assembly. The manual must
always be kept at the place of installation/plant.
Not only the general safety regulations mentioned in
this safety chapter are to be observed but also
special safety information given in other chapters, e.g.
for individual use.
2.1. Marking of references in the instruction manual
All safety references in this manual which can endan-
ger persons when not observed, are marked by the
general symbol for danger
(marking acc. to DIN 4844 - W9)
The warning regarding electric voltage is marked by
the safety symbol
(marking acc. to DIN 4844 - W8)
For safety references, whose non-observance can cau-
se hazards for machines and its function, the marking
is added.
10/00 KM
Page 5 / 10
Direct references displayed on the machine, e.g.
Arrow indicating direction of rotation
Marking for fluid connections
are to be strictly observed and kept in legible condition.
2.2. Staff qualification and training
The staff for operation, maintenance, inspection and
assembly must have required qualification for this
work.
Areas of responsibility, authority and surveyance of
the staff are to be clearly defined by the operator. If the
knowledge of the staff is not adequate, training and
instruction is to be provided for.
If required, this can be carried out on behalf of the
operator by the manufacturer/supplier.
Further, the operator is responsible for the staff having
fully comprehended the contents of the instruction manual.
2.3. Hazards for not observing safety references
Non-observance of the safety references can cause
danger for persons as well as environment and
equipment.
Non-observance of the safety references can lead to
disqualification of any claims for damanges.
In particular, non-observance, can for instance, cause
the following hazards:
failure of essential functions of the equipment/plant
failure of regulations for maintenance and service
endangering of persons by electrical, mechanical
and chemical influences
environmental danger due to leakage by hazardous
substances
4700 98 004E
Page 6 / 10 Operating Manual for gas tight
shaft transmission
2.4. Safety-concious working
The safety references incorporated in this instruction
manual, the existing national regulations for accident
prevention as well as any internal working, operation
and safety regulations of the operator are to be obser-
ved.
2.5. Safety references for the operator
Foundations for pumps and/or aggregates must be
designed so that the arising forces and moments are
safely absorbed.
Pumps or aggregates must only be lifted resp. trans-
ported by means of an adequate lifting equipment
attached to those places mentioned in the instruction
manual resp. on the pumps or packing.
Pressure loaded components connected to the aggre-
gate must be designed for the max.operating pressure
as specified in the pump data sheet.
If hot or cold machine parts cause hazards, these parts
are to be protected on site against contact.
Contact safety devices for moving components (e.g.
coupling) must not be removed from the machine
during operation.
Leakages (e.g. of shaft sealing) of hazardous media
(e.g. explosive, toxic, hot) must be collected in a way
that there is no danger for persons or the environment.
Legal requirements must be met.
In case of noises being hazardous to health, ear plugs
must be worn. Observe the regulations in force.
In case of danger resulting from media being proces-
sed, used, thrown out or separated by the pump (e.g.
injurious, toxic, corroding or caustic media), protecti-
ve clothes must be worn.
Danger by electric energy is to be prevented (for
details refer to regulations of VDE, for instance, or
local companies for energy supply).
4700 98 004E
2.6. Safety references for maintenance, inspection
and assembly
The operator must take care that all maintenance,
inspection and assembly work is carried out by autho-
rized and qualified staff which have carefully studied
the instruction manual.
In general, any work on the equipment is to be carried
out only during non-operation. The procedure descri-
bed in the instruction manual for shut-down of the
equipment must be strictly observed.
Pressure loaded machine parts must be released prior
to starting up.
Pumps or equipment handling substances injurious to
health must be decontaminated.
Immediately after the work has been completed, all
safety and protective devices have to be re installed
resp. set in operation again.
2.7. Unauthorized modification and manufacture
of spare parts
Modifications or alterations of equiment are only ad-
missible after having consulted and obtained the ap-
proval of the manufacturer. Genuine spare parts and
accessories authorized by the manufacturer guarantee
safety. The use of unauthorized components can lead
to exemption from liability for resulting damage /
consequences.
2.8. Prohibited methods of operation
Operating safety can only be guaranteed if the pump
supplied is exclusively used for the intended applica-
tion according to the technical data specified in the
order related data sheet.
See chapter 1 General of the operating manual.
The specification limits mentioned in the data sheet
must not be exceeded at all.
The user has to arrange for appropriate safety measures
at site.
Chapter 2 Safety includes the VDMA
sheet 24 292 (status: Aug. 1991).
10/00 KM
 Operating Manual for gas tight Page 7 / 10
shaft transmission

3. ASSEMBLY INSTRUCTIONS AND ASSEMBLY 3.2. Assembly

3.1. Assembly instructions
To guarantee a gas tight sealing of the shaft transmis-
sion the following points are to be considered:
- The shaft transmission and the sealing oil container
will be mounted in the pump room and will be bound
with piping.
- The sealing oil container will be installed at the wall
over the shaft transmission well visible and accessible.
High above the shaft transmission : min. 1000 mm
max. 2000
mm
Ambient temperature : max. 60 - 70 C
In the machine room, the installation area for the
clamping flange of the shaft transmission, has to be a
plain- and a well worked surface.
Screw the shaft transmission with the gasket Pos. 90
to the bulkhead or deck, so that the connections for the
sealing oil system are located in the machine room.
If the shaft transmission is mounted horizontally, the
connections for the sealing oil system shall be super-
posed.
Fasten the sealing oil container to one bulkhead in the
machine room.
The sealing oil container should be in-
stalled so that the piping to the shaft
transmission is as short as possible and
well accessible for maintenance work.
Remove locking screw item 73 from the shaft trans-
mission.
Connect shaft transmission and sealing oil container
tension-free by pipes.

The receiving borehole for the shaft transmission The pipe diameter must not be smaller
shold have a plus tolerance adaped to the centring than the sealing oil connection borings
diameter D1. in the shaft transmission. (Thermosy-
Hereby, transmission will be facilited. phon principle).

The dimensions required for the instal-

lation of the shaft transmission are to be Push the coupling halves by hand of by slight hammer
read from the respective dimension bolts on to the drive journals of the shaft transmission.
sheet.
In case of special couplings, pay attenti-
on to the assembly instructions of the
The tap holes for the clamping bolts of the shaft manufacturer.
transmission in the bulkhead or the deck have to be
blind boreholes.
Exactly algin pump, motor and shaft transmission and
The shaft transmission will be secured to the bulkhead fasten to their foundation.
or the deck with hexagon head screw or tap bolt with
hexagon nut.

Take care, when assembling the pump, the shaft trans-

mission and motor, that the shaft ends are exactly in
aligment and that they show in the middle a distance
of 3 mm.

They are to be connected by flexible rotating cou-

plings.

If special couplings are used, the indica-

tion of the manufacturer are to be obser-
ved.

10/00 KM 4700 98 004E

Page 8 / 10 Operating Manual for gas tight
shaft transmission

4. STARTING UP The roller bearings are to be cleaned from old grease

and to be re-greased. (See lubricant recommendations)
Fill up the total sealing oil system with oil as far as to
the measuring point on the sealing oil container.

In order to guarantee a satisfactory ven- 7. LUBRICANT RECOMMENDATIONS

tilation of the system, the oil level in the
sealing oil container, during filling, is
never allowed to mount to the opening of
the inlet pipe.
Only use branded lubricants for the roller bearings.
When regreasing the roller bearings, completely remo-
ve the used grease and wash the roller bearings.

For sealing, any kind of oil of the viscosity class ISO Lubricants
VG 22 can be used.
make grease
It is not needed to lubricate the bearings. AGIP AGIP GR MU 3
ARAL ARALUB LF 3
The required oil quantity depends on the
BP BP Energrease LS3
size of the shaft transmission.
-see table- CHEVERON CHEVERON Dura-Lith Grease EP3
ELF ELF Multi 2
ESSO BEACON 3
FINA FINA MARSON L3
oil quantity 1)
GULF Gulfcrown Grease No.2
[ Liter ]
Size of 0.2 1.2 2.2 3.2 4.2 5.2 MOBIL MOBILUX 3
shaft transmission SHELL Shell Alvania Fett R3
Shaft transmission 0,35 0,7 0,5 2,0 5,2 6,1 TEXACO MULTIFAK 30
Sealing oil container 3,0 3,0 3,0 3,0 3,0 3,0 TOTAL TOTAL Multis
Total 3,35 3,7 3,5 5,0 8,2 9,1

1)The oil quantities for the pipes are not

included in the table. 8. REMARKS

_________________________________________

_________________________________________
5. MAINTENANCE
_________________________________________
The shaft transmissions are almost maintenance-free.
_________________________________________
As the bearings of the shaft transmission are provided
with a working life grease lubrication, the maintanace _________________________________________
is restricted to a control and, if necessary, refilling of
sealing oil. _________________________________________

_________________________________________

6. DISMANTLING AND ASSEMBLY _________________________________________

If the shaft transmission has to be dismantled, all parts _________________________________________

have to be checked for re-use or to be replaced, if
necessary, prior to assembly. _________________________________________

_________________________________________

4700 98 004E 10/00 KM

 Operating Manual for gas tight Page 9 / 10
shaft transmission

9. SECTIONAL DRAWING

Connection of sealing oil system

see point 2.1
Engineroom
Pumproom

10/00 KM 4700 98 004E

Page 10 / 10 Operating Manual for gas tight
shaft transmission

10. APPENDIX 10.2. Miscellaneous

10.1. Spare parts list and sectional drawings Dimension sheets: __________________________

Parts list: __________________________________ __________________________

__________________________________ __________________________

4700 98 004E 10/00 KM

Joh. Heinr. Bornemann GmbH
Postfach 1162 , D-31676 Obernkirchen
Phone: +49 5724 390-0 Fax +49 5724 390 290

Hotline: +49 5724 390-100

When dialing our service hotline number you will always reach

a Bornemann specialist who can advice you and will take care

of your matters, immediately.

Monday - Friday 07.00 a.m. - 10.00 pm CET

Saturday - Sunday 08.00 a.m. - 10.00 pm CET

Fax-No.: +49 5724 390-258

E-Mail: service@bornemann.com

Parts - List for Type: Gastight shaft transmission, size 3.2

Job No: 814725 issued: 26.03.2008
Item. No: Hull No. TKS2006-7003
Serial No.:
Document No.:
P.O.No: PO-130-07 BPA-2007-111
Customer: BORNEMANN PUMPS ASIA standard-piece = n subject to wear = v spare part = e
Item-No. Qty. Ident-No. Description Dimension and Standards Material e/v/n
1 1 4703 490 0130 casing P265GH
10 1 4703 807 0152 shaft 1.4057
14 2 4703 823 0130 spacer bush P265GH
162 1 0002 007 1795 identification plate Al
163 4 s214 200 headed notched nail 2x6 ISO 8746 4.6/galv. n
19 2 s220 926 support disk 80x100x3,5 DIN 988 steel
20 2 s201 072 ball bearing 6316 DIN 625 steel n
24 3 s220 289 circlip I 170x4,00 DIN 472 steel
25 2 s242 015 shaft seal ring A 80x100x10 DIN 3760 NBR v
27 2 s242 015 shaft seal ring A 80x100x10 DIN 3760 NBR v

page 1 of 2
Parts - List for Type: Gastight shaft transmission, size 3.2
Job No: 814725 issued: 26.03.2008
Item. No: Hull No. TKS2006-7003
Serial No.:
Document No.:
P.O.No: PO-130-07 BPA-2007-111
Customer: BORNEMANN PUMPS ASIA standard-piece = n subject to wear = v spare part = e
Item-No. Qty. Ident-No. Description Dimension and Standards Material e/v/n
29 2 s240 230 o-ring 162,00x3,00 NBR v
4 2 4703 160 0130 bearing cover P265GH v
61 2 s220 433 circlip AK 80x2,50 DIN 983 steel
73 2 s211 403 screwed plug G 1/2" DIN 910 5.8 n
74 2 s245 131 seal ring A 21x26 DIN 7603 copper v
78 1 s215 050 key A 20x12x140 DIN 6885 C 45K
79 1 s215 050 key A 20x12x140 DIN 6885 C 45K
83 2 s211 403 screwed plug G 1/2" DIN 910 5.8 n
84 2 s245 131 seal ring A 21x26 DIN 7603 copper v
90 1 4724 731 0129 gasket fiber composition
1 4703 000 01 sectional drawing

The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment o
damages. All rights reserved in the event of the grant of a patent, utility model or design.

page 2 of 2
Bo r n em an n Pu m p s is a p r ivat ely-o w n ed co m p an y, est ab lish ed in 1853.
Bo r n em an n h as b een in vo lved w it h t h e d esig n an d co n st r u ct io n o f
p u m p s an d p u m p syst em s f o r o ver 75 year s.

In 1934 Bo r n em an n d evelo p ed a t w in scr ew p u m p w it h ext er n al

b ear in g s. Sin ce t h at t im e, m an u f act u r in g , r esar ch an d d evelo p m en t
ef f o r t s h ave b een co n cen t r at ed t o w ar d ad van cin g st at e-o f -t h e-ar t
scr ew p u m p t ech n o lo g y.

To d ay Bo r n em an n m an u f act u r es t w in -scr ew p u m p s, w it h in t er n al
an d ext er n al b ear in g s, p r o g r essiv e cav it y p u m p , t h r ee-sp in d le
p u m p s, m u lt ip h ase p u m p s, d o w n h o le p u m p s alo n g w it h cu st o m er -
d esig n ed p u m p s an d syst em s f o r ap p licat io n s in a w id e r an g e o f
in d u st r ial.

Bo r n em an n s w o r ld -w id e n et w o r k o f 95 su b sid iar ies an d lo cal ag en t s

p r o vid es yo u q u ick an d kn o w led g eab le assist an ce w h er ever an d
w h en ever yo u n eed it - in p lan in g , en g in eer in g an d in st allat io n an d
w it h co m p r eh en sive m ain t en an ce p r o g r am s.

Bo r n em an n Su b sid iar ies:

Sin g ap o r :
Bo r n em an n Pu m p s Asia
25 In t er n . Bu sin ess Par k
Ger m an Cen t r e, # 04-08
SGP-Sin g ap o r e 609916
Tel.: + 65 (0) 561 6782
Fax: + 65 (0) 561 6784
E-m ail:
b o p u m p @p acif ic.n et .sg
USA:
Bo r n em an n Pu m p s In c.
P.O. Bo x 1769,
Mat t h ew s, NC,
USA 28106
Tel.: + 1 (0)-704-849-8636
Fax: + 1 (0)-704-849-8637
E-m ail:
in f o @b o r n em an n .co m
Sw it zer lan d : Ar g en t in a: Th e Net h er lan d s:
Bo r n em an n Bom b as Bornem ann S.R.L. Bo r n em an n
An lag en t ech n ik AG Ar m en ia 2898 Ben elu x B.V.
Kir sch b au m w eg 39 RA-(1605) Mu n r o Rin g d ijk 506
CH-4103 Bo t t m in g en Pr o v. Bu en o s Air es NL-2987 VZ Rid d er ker k
Tel.: + 41 (0)-61-421 7754 Tel.: + 54 (0)-1-4756-8008 Tel.: + 31 (0) 180-440144
Fax: + 41 (0)-61-421 0407 Fax: + 54 (0)-1-4756-5541 Fax: + 31 (0) 180-465050
E-m ail: E-m ail:
b b o r n em an n @sio n .co m in f o @b o p u m p .n l

Pu m p s an d Syst em s
f o r In d u st r y, En vir o n m en t al
Tech n o lo g y an d Sh ip b u ild in g

Jo h . Hein r . Bo r n em an n Gm b H
D-31676 Ob er n kir ch en
Po st f ach 1162
Ger m an y

Tel. + 49 (0) 5724/390-0

Fax + 49 (0) 5724/390-290
E-m ail: in f o @b o r n em an n .co m
In t er n et : w w w .b o r n em an n .co m

Fo r f u r t h er in f o r m at io n p lease co n t act :

RUECKS_E.CHP
07/00 KM
Rev. 2 06/03