You are on page 1of 92

Volume 7 Issue 1

April/May 2009
Contents

Welcome
Although every effort is made to ensure accuracy
and reliability of the material published, Ship Repair
Journal cannot accept any responsibility for the
verity of the claims made by contributors or the
wording contained within advertisements. So the April/May edition has finally arrived the largest so far in the short
2009 Ship Repair Journal. All rights reserved in history of SRJ (Ship Repair Journal). Many thanks to all those who continue
all countries. No part of this publication may be
reproduced by any means whatsoever without the to support the journal through these troubled times. I say troubled times,
written permission of the publishers.
but following a visit to the Singapore area, it is obvious that the shiprepair
Subscriptions: Annual airmail/first class subscription
rates are: Europe 55/$114, rest of the world industry has not yet been affected too much by the worlds economic
63/$120. Send remittance to: Subscription
Manager, Ship Repair Journal, 131a Furtherwick downturn. However, in the words of one of the Singapore major yards
Road, Canvey Island, Essex SS8 7AT, United
Kingdom. Existing subscribers should send change
next year will be a challenge.
of address details to this address. I take no pleasure in hearing the complaints about last months SR&C
Ship Repair Journal is published bi-monthly by A&A
Thorpe, 131a Furtherwick Road, Canvey Island, (Ship Repair & Conversion) event. I was part of that event for some 12
Essex SS8 7AT, United Kingdom. Telephone: +44
(0)1268 511300, years and have seen it, during the past five years, lose its meeting place
Fax: +44 (0)1268 510467
Web: www.shiprepairjournal.com
atmosphere and its importance to the industry. When are people going to
Email: shipaat@aol.com learn a marine event should be organised by marine personnel and
Editor:
Alan Thorpe, 131a Furtherwick Road, Canvey visitors are the most important part of the event. In the next few weeks you
Island, Essex, SS8 7AT, United Kingdom.
Telephone: +44 (0)1268 511300 will hear of a new event, in which I will be involved (watch this space).
Fax: +44 (0)1268 510467
Email: shipaat@aol.com
Lastly, welcome to Neville Smith, who has taken over the Shipmanagement section from Nigel Kitchen, who
Deputy Editor: unfortunately passed away recently. Neville, the former Deputy Editor of Lloyds List brings with him a wealth of
Paul Bartlett.
Telephone: +44 (0)1844 273960 knowledge and a writing style suitable for SRJ.
Email: pbmc@gotadsl.co.uk
Alan Thorpe
Far East Bureau:
Contact: Ed Ion.

6
Telephone: +65 6222 6375
Mobile: +65 9111 6871
Email: edward.ion@helixmedia.asia Repair News
Shipmanagement Correspondent:

18
Neville Smith
Email: neville.smith@live.co.uk
Advertising:
All details are on www.shiprepairjournal.com or
Services
24
contact A&A Thorpe

Machinery Repairs
Telephone: +44 (0)1268 511300
Email:shipaat@aol.com
Upload facility for advertisements:
http://paulhayes.marinamedia.co.uk/

34 Paints & Coatings


Production:
Paul Hayes, 45 Lower Fowden,
Broadsands, Paignton, Devon TQ4 6HS, UK
Telephone: +44 (0)1803 845533

42
Email: production@shiprepairjournal.com
FTP Upload facility for advertisements:
http://paulhayes.marinamedia.co.uk/ Underwater Repairs
52 Singapore
61 Malaysia
62 Indonesia
66 FPSOs
73 Shipmanagement
This issues Front Cover
shows the Benoi yard of
80 History
Keppel Shipyards, part of
Singapores Keppel Offshore 82 Agents/People
84
& Marine Group. This yard
is one of the worlds leading Dockgate
lng tanker repair centres, the
yard currently also carrying out
its second FSRU conversion
project.
85
SRJ Website www.shiprepairjournal.com
Agents Contact Directory
A website is available for readers to find out the latest details about SRJ (Ship Repair Journal).
Details of upcoming features, ship descriptions, news and back issues are available as are all
details of how to contact this office or any of the staff of SRJ.
Volume 7 Issue 1 Page 5
Repair News
DCD Dorbyl take international: so this acquisition should be seen with international environmental norms and
in the light of an export business. Our customers standards, and is currently in the process of
overGlobe compare Cape Town to other yards in the obtaining OHSAS 18001 certification.
world, including Walvis Bay and the increasing Venter explains that each company will
South Africas DCD Dorbyl Marine has acquired competition from other ports in the rest of continue to operate from its current premises
the business interests of Globe Engineering Western Africa. Given this scenario one can and there will be a rationalisation and
Works, Cape Town. DCD-Dorbyl Marine has a understand the need to offer superior service consolidation on the services side as far as HR
history that spans more than 100 years on the excellence to stay competitive, especially in the and administration is concerned. We will be
South African seaboard. Globe Engineering current global financial situation, Venter adds. creating a more efficient operation by merging
Works has a similar track record in the Western According to Venter this new entity will our capabilities and resources which will result
Cape with a reputation for high quality certainly attract the larger projects which will in us becoming more competitive in our elected
engineering in the oil and gas markets. give work to the wider Cape Town industry and market arenas, with increasing focus directed
Because we each owned a 50% ensure the viability of its suppliers by offering a towards the oil and gas sectors. This will
shareholding in Nautilus Marine a painting, full spectrum of capabilities. naturally have a very positive effect on our core
blasting, corrosion protection and tank cleaning The DCD-Dorbyl Marine/Globe combination business of ship repairs and upgrades.
company there was a pre-existing relationship is taking the lead to achieve this vision for Cape Venter says that a number of the Globe
between Globe and ourselves, Johann Venter, Town, and more importantly to preserve and Engineering personnel are currently embarking
executive director at DCD-Dorbyl says. We create jobs. We are pleased to report that our on supervisory training courses in the specialist
decided to further extend this relationship by Labour Unions supported the merger. This is a fields of welding and boiler-making. We are
purchasing Globe Engineering. This effectively good example of industry and labour working also targeting the areas of health and safety
means that we now own 100% of both Globe together to create jobs. Unemployment is, and bringing the Globe Engineering staff up to
Engineering and Nautilus Marine. after all, the biggest issue in South Africa and speed on current developments.
Both DCD-Dorbyl Marine and Globe everything possible must be done to address this Our plans for the immediate future include
Engineering are situated in close proximity problem! Venter emphasises. major investments in capital equipment in terms
in the Port of Cape Town and are renowned DCD- Dorbyl Marine is not only a major of specialist on-site machine capacity; specialist
individually for their attention to detail, flexibility engineering and fabrication concern in the valve testing equipment; and piping detail design,
in product offering and superior service levels. Western Cape, but is also the only such pre-manufacture and installation equipment. This
The Western Cape has a vision of becoming medium and heavy engineering facility in the new technology will ensure that we utilise our
the preferred destination to the West African Western Cape offering a full turnkey facility. The overheads more effectively, which in turn means
oil and gas sector whereby it will serve as a facilities have 50 t overhead cranage suitable that we will have a wider product offering to
world class service hub for vessel owners and to handle the heavy components and structures present to the market, Venter concludes.
operators. This could only be achieved by required for such projects and the height under
putting DCD-Dorbyl and Globe together to hook of 11.5 m including the ability to fabricate
create a strong, streamlined, viable entity with girders up to 60 m in length undercover. A different year for A&P
the required infrastructure and financial muscle The company is the only shipyard in southern
to invest in modern infrastructure and skills to Africa to boast a fully accredited Lloyds According to Dave Skentelbery, Managing
comply with the high standards required by the Registers ISO 9001:2000 quality system. It Director A&P North East Businesses, This
offshore oil and gas companies. Neither Globe was also the first shipyard in southern Africa year (2009) will undoubtedly be different for
Engineering nor DCD-Dorbyl Marine could to receive an official JH143 Shipyard Risk many of us; the dramatic decline in the Worlds
have done this on their own, Venter says. Assessment by the Salvage Association. The economic stability has seen us all rising too
Majority of our customer base is company continues to ensure that it is compliant many new challenges. For A&P this has meant
leveraging the weakness of the British pound to
The Sturrock graving Dock in Cape Town make us even more competitive than we were
a year ago. We have used this edge to work
with a number of owners in finding solutions to
reduce costs; this has resulted in seeing some
new customers as well as continuing to provide
services to existing customers. Certainly we at
A&P have approached the challenges of the
economic situation as an opportunity, where our
innovative thinking can assist our customers in
getting through difficult times.
We have taken up to 30% off the docking
costs for some owners through efficiencies and
planning that we believe are sustainable for the
future and will ensure a strong future for both
A&P and its customers.
For A&P Falmouth the first quarter of this
year has already been a busy period, with
completed refits including Irish Ferries fast cat
Page 6 www.shiprepairjournal.com
Repair News
three-ship contract for Hanson Aggregates The Mariette Le Roche II, owned by
Marine Ltd. The drydocking of the 4,000m3 Scapeche, based in Lorient, landed her catch at
Arco Humber took place in January and Lochinver before steaming for around 17 hours
included a mix of routine maintenance works to the port in North-East Scotland to undergo
as well as completion of the final stage of repairs to her bilge keel, the re-securing of a
life extension surveys and repair works. A rope guard, which prevents entangled nets from
significant programme of tank blasting and damaging tailshaft seals, and overhaul to two
painting, hull steelwork and testing of ships of the MAK M25 main engines. The 48 m long,
tanks was performed. Immediately following 11 m beam vessel is also refuelling at the port
Arco Humber, the 2,700 m3 Arco Avon before returning to fishing in the Atlantic.
was drydocked. In addition to the routine Andy Milne, Dales Marines Operations
drydocking repairs a new dredge pipe Manager, said: Our drydock provided the
extension was also installed, a new CO nearest suitable facilities and services available
compartment was fabricated and the ships fire to meet the work requirements on the Mariette
Dave Skentelbery This year (2009) will fighting system relocated. Work on the 2,700 Le Roche II. Fortunately, we were able to
undoubtedly be different for many of us m3 Arco Adur included routine drydocking accommodate her in our busy schedule. The
Jonathan Swift, with major aluminium repairs repairs and modifications to the lubricating contract highlights our ability to undertake work
and application of Intersleek 900, Condor oil tank plus the installation of a new dirty oil on fishing vessels, an aspect of our activities we
Ferries ferry Commodore Clipper, P&O storage tank were performed. are seeking to develop further as part of our
Ferries Pride of Bilbao, Robert Wynns heavy lift January saw the emergency docking of FT continuing growth.
barge Terra Marique and rudder repairs to the Everards 3,778 dwt coastal tanker Audacity Meanwhile, the first of four vessels from
Carisbrookes 13,528 grt general cargo vessel to perform steelwork repairs to the vessels Shetland, which are booked for dry-docking
Amy C. bulbous bow. Whilst the vessel was in dock with Dales Marine Services this year was
On Tyneside Seafrances 185 m passenger/ the vessel owner also took the opportunity to recently at the Aberdeen facility. Shetland
car ferry SeaFrance Berlioz docked at A&P perform various routine docking checks and Islands Councils double-ended ferry, Daggri,
Tyne during March this year. Dave Skentelbery repairs. Also during the first quarter Cemex UKs will be followed by her sister vessel, Dagalien,
said, This is the first SeaFrance vessel to dock 922m3 dredger Sand Serin, Schulte Groups in mid-May, making it the third time they have
with A&P Tyne. We hope this leads to a long 3,700 lpg tanker Ocean Prima, and Svitzer each sailed south for bi-annual dry-docking at
relationship between the two companies Marines 4,976 t bollard pull tug Svitzer Laura Dales. Each is expected to be dry-docked for
SeaFrance Berlioz was at the yard for a three were also drydocked. around nine days. The Council tugs, Tystie and
week period to carry out annual drydocking and Dunter, will also pay return visits, in May and
refit work and provided employment for 200 June respectively, having previously used the
men during this period. The project included: dry-dock.
main engine and auxiliary engine The scope of activity over the four vessels
refurbishment, includes general servicing, washing, painting,
installation of an oily water separator, and engine and propulsion work. The Shetland
rudder refurbishment, vessels are among around 25 ships booked so
minor steel work repairs, far for 2009, with drydockings scheduled as far
switchboard overhauls. ahead as late year. There are also a number
Also during March Gulf Offshores offshore supply of bookings for 2010. Activity this year to date
vessel Highland Endurance drydocked at A&P Tyne has included a catamaran ferry and a French
for a five year special survey and installation of a trawler, as well as oil-related vessels.
DPII system. Significant activities included painting,
survey of tailshafts and sea valves. However, it
was the installation of the HIPAP DPII system that Naval refit completed at
was the critical path activity. Despite complications
arising from delays in the availability of HIPAP Cammell Laird
equipment the installation was completed to plan
after 12 days in dock and the commissioning in six The Arco Arun in A&P Tees Cammell Laird, Birkenhead, has completed
days alongside. a massive 28m refit of naval supply ship the
Also an emergency drydocking was carried Fishing and ferries for Royal Fleet Auxiliary (RFA) Fort Rosalie. Cammell
out on Seacor Marine 4,800 bhp offshore Laird chief executive John Syvret said the refit
support vessel Putford Aries for thruster repairs. Dales Marine was one of the biggest the yard has undertaken
Currently in dock is the barge UR101 for in the last seven years. In total the contract
Ugland Marine for general repairs. Due to dock Aberdeens Dales Marine Services has employed more than 300 staff over 12 months
is P&O Ferries 26,433 grt Pride of Dover for an completed work on a French trawler, which and Mr Syvret said the yard is actively pursuing
annual drydocking and general repairs. recently made a special voyage from fishing other projects of a similar size.
A&P Tees has seen a busy start to the grounds off the west coast of Scotland for This was a complex military refit which
year with nine vessels being docked in the drydocking at the companys facility before required considerable skills and expertise to
first quarter. The yard has worked on a completion of work alongside. deliver, he said. It included an upgrade
Page 8 www.shiprepairjournal.com
Repair News
Highly skilled and specialised military ship
repair, refit and conversion is now back in a
very big way on the Mersey, he said. We
look forward to seeing the Fort Rosalie again
as we begin the new MOD cluster contract,
to maintain her and 10 other ships in the RFA
flotilla for up to 30 years. The fundamental
aim of the cluster contract is for Cammell Laird
to develop an in-depth, specialist long term
understanding of the RFA flotilla delivering a
more comprehensive service and better value
for money.
Commanding Officer Capt Bill Tait said that
Fort Rosalie came to Cammell Laird with a
clear objective to extend her life for another
decade. The scale of this job was formidable,
he says. The whole ship has undergone
massive changes from a 5m overhaul of
the accommodation to the installation of
highly effective new weaponry, to improving
Ferry repair work at Dales Marine the engines, to improving fire safety, and to
of machinery, engines, operational and making the project a success. Cammell Laird installing state of the art navigation equipment.
communications systems, weaponry and managing director Linton Roberts said the yard The ship is now safer, better equipped and more
accommodation making her fit for purpose and is hugely proud of the job it has done on the efficient. Significantly, the refit has increased our
able to operate more effectively and efficiently. Fort Rosalie and is determined to deliver the ability to service the fleet and the improvements
On behalf of the company I would like to thank highest standards of ship refit and repair for the mean we will have increased availability to do
the workforce and staff for all their efforts in RFA and the Ministry of Defence (MOD). the tasks required from us. My ships company

Volume 7 Issue 1 Page 9


Repair News
159,149 dwt tanker Da Yuan Hu and TM
Shipmanagements 19,975 dwt chemical
tanker Holly Galaxy. Also repaired at Fene was
Orient Marines 45,908 dwt product tanker
Lepta Mermaid.

Good year for Astican


Following the trend of recent years, 2008
ended up being the best year ever for Spains
Astileros Canarios (Astican), Las Palmas, both
in dock occupancy and invoicing. A total
Cammell Laird, Birkenhead, has completed a massive 28m refit of 197 vessels were repaired (153 on the
of naval supply ship the Royal Fleet Auxiliary (RFA) Fort Rosalie. Syncrolift and 44 afloat).
know how much work has gone into this refit successfully completed repairs and maintenance The main market last year was the offshore
in terms of time and effort from the MOD and in Navantias shiprepair centres in Fene-Ferrol market. This included extensive repairs
Cammell Laird. We very much look forward to and Cadiz-San Fernando. carried out onboard the oil rig Artic III, as a
working with Cammell Laird in the months and As a result of a competitive tender process, continuation of the activities in this sector started
years ahead and building our relationship with Navantia was identified as BP Shippings in 2005. The work completed onboard the
their team. shiprepair yard of choice in Europe and rig were mainly blasting and painting of its six
Cammell Lairds current workload is split subsequently management representatives from caissons and some of its decks. To accomplish
around 50-50 between MOD and commercial both companies developed a close working the work afloat, the rigs six columns had to be
sector work. The yard is actively seeking to grow relationship with the aim of implementing a encapsulated as environmental protection.
the business in the international commercial long term strategic alliance. Navantia has Other works done on this rig include:
market targeting North America, Scandinavia repaired 17 vessels from BP Shipping, reaching Installation of a new water treatment plant.
and the Gulf of Mexico for ship conversion, refit 24% of the turnover of Navantia Shiprepairs Fabrication of new pipe lines for the pump
and repair work. Ferrol in 2008 with a total of eight vessels. So room.
far, in 2009, two repair projects are under way New pipe lines for the H2S system.
and three more have already been confirmed. Manufacturing and installation of additional
BP Shipping agreement The successful completion of these projects HVAC ducting.
undertaken during this period and the Installation of new coolers.
for Navantia achievement of a final agreement setting Refurbishment of the living quarters
the standards, terms and procedures that Repairs were also carried out on the Fred.
UKs BP Shipping and Spains Navantia SA would regulate it, has led to the signing of the Olsens semi-submersible offshore rig Blackford
have signed the European Shiprepair Alliance Shiprepair Alliance between BP Shipping Ltd Dolphin, as well as onboard several offshore
established between both companies whereby and Navantia SA. This agreement will deliver supply vessels such as Indias Godavari Dolphin,
Navantia Shiprepairs will undertake all significant benefits to both companies in the Svitzers London, AP Mollers Maersk Pacer,
drydocking, repairs and maintenance of BPs form of guaranteed yard availability and base Maersk Promoter and Maersk Battler, and
fleet in the Atlantic and Mediterranean areas. workload, and is consistent with BP Shipping Sealion Shippings Toisa Crest and Toisa Coral.
The ceremony was at Navantias Ferrol and Navantias desire to achieve the highest Related to the offshore market a number
facilities, with the participation of key personnel QHSSE standards in shiprepair.
(Right) BP Shippings Vice President Fleet
involved in this project from both companies, The Fene/Ferrol yard, the two yards located Operations, David Williamson, and (Left)
which were officially represented by BP in northern Spain in the Atlantic coast port of Navantias Commercial Director Shiprepairs and
Shippings Vice President Fleet Operations, Ferrol, completed, in the first half of February, Factories, Alberto Gorordo signing the agreement
David Williamson, and Navantias Commercial the repairs of the Conocos 104,623 dwt tanker
Director Shiprepairs and Factories, Alberto Sentinel Spirit and Suisse Atlantics 73,035 dwt
Gorordo. The ceremony included the bulk carrier Celerina, which had both started
inauguration of BPs new permanent offices in repairs during January.
Navantia Ferrol. During February the Ferrol yard undertook
Following a thorough pre-qualification and the repairs of Teekay Marines 152,222 dwt
auditing process by BP Shipping of Navantias shuttle tanker Nordic Spirit, Knutsen OAS
commercial, technical and QHSSE (Quality, 138,000 m3 lng tanker Bilbao Knutsen, and
Health, Safety, Security, and Environment) Ronosas harbour tug Sertosa Veinte. Also
standards in 2005, the commercial relationship repaired in Ferrol were Hypoc Shippings
between BP Shipping and Navantia started 129,767 m3 lng tanker Bachir Chihani and
with the award of the drydocking and repair Ibaizabal Managements 141,700 dwt tanker
contract for British Merlin. In the course of the Monte Toledo.
following years, a number of other vessels During the same month, the Fene yard
from BPs fleet of oil tankers and gas carriers repaired Hanyuan Technical Services
Page 10 www.shiprepairjournal.com
Repair News
of tankers were repaired as well, not only due and the 14,597 grt Cabot from the Canadian No change at Lisnave
to the activity of this sector in the West African office of V Ships. The latter vessel came from
Coast, but also to similar vessels crossing the Canada to apply a special type of paint, although Portugals Lisnave has reported normal ship
Atlantic. This group included the repair of several steel repairs were also undertaken. repair activity during the first three months of
MOL Shipmanagement (Europe)s 30,949 dwt Additionally to the above, the local ro/pax owners this year (2009). Between January and March
Princess Naomi and 30,094 dwt Maracas Bay, Naviera Armas and Fred Olsen programmed virtually the same number of repair projects
the 9,425 dwt Hesprides from the Spanish their annual drydockings with the yard. were contracted, as the same period in 2008,
company Petrogas, Fairports 47,786 dwt One of Asticans main markets, due to the although there has been a slight decrease in the
Atrotos, and one lpg tanker from Executive yards geographical position, is the reefer volume of work per vessel.
Shipmanagement (Singapore). vessel repair market. Ships repaired included Despite the global economic and financial
Within the conversion sector, Astican Thien&Heyengas 9,746 dwt Glacier Bay, difficulties, Lisnave has maintained its regular
carried out a project onboard the Norwegian Laskaridis 9,288 dwt Atmoda, Fairports 5,246 activity in the first term of 2009, where a total
Hurtigruten ferry Lyngen, which was converted dwt Asahi, Orient Marines 8,494 dwt Atlantic of 27 ships were repaired, originating from
into a specialist passenger ship National Hope, and Hayamas 7,101 dwt White Dolphin. 20 clients in 12 countries. Of these 27 ships
Geographic Explorer for US-based Linblad Last year, the most important market repaired five came from Norwegian owners/
Expeditions. This vessel, intended to make considering the scope of works and invoicing managers, four from UK, and two each from
routes crossing the South Atlantic, had a was North America followed by the Germany, Belgium, Cyprus, Denmark, USA and
prefabrication and installation of a tail European Market. Events attended by Astican Italy. One of the most significant repair projects
duck for navigation in icy waters and steel as exhibitors included Middle East Workboats involved PDV Marines 47,144 dwt products
reinforcements on both sides to strengthen (Abu Dhabi), Navalia (Vigo) Posidonia (Athens) tanker Negra Matea, one of the four vessels
the hull. New stabilisers and their respective and SMM (Hamburg), and as visitors to the contracted with Venezuela last year.
housings were also fitted. OVS Offshore in Stavanger. Receptions were Lisnave prides itself on the fact that a vast
Projects were also carried out onboard two also held with owners in Germany, Hong Kong, majority of its contracts come from repeat
ro/ro vessels the Russian-owned Baltic Merkur and the Netherlands. customers, showing clearly the credibility

OSG Shipmanagements tanker Overseas Sophie in Lisnave


for repairs. OSG is one of Lisnaves regular customers

Page 12 www.shiprepairjournal.com
Repair News

KOTCs VLCC Al Samidoon one of the largest


single repair jobs carried out by ASRY in 2008
of the yards performance. This period work Polar, Nanjing Tanker Corps 45,719 dwt In 2008 the Bahrain shipyard had sales of
has come from such customers including product tanker Chang Hang Tan Suo, Hanseatic $207.5m, the best year in its history, and repaired
Kristian Gerhard Jebsen (Norway), which Lloyd Shiffahrts 17,533 dwt chemical tanker a total of 133 vessels and offshore craft; 119
has had four ships in the yard, and two ships MCT Altair, and A.P.Moller-Maersks 25,431 in drydock and 14 alongside. ASRYs customer
each from UKs MOL Tankship Management dwt containership Tinglev Maersk. base is traditionally split between vessels owned
(Europe), Belgiums Dredging International, by Arab operators and the international shipping
UKs Northern Marine Management and market. Last year saw 72 vessels repaired from
Cyprus Unicom Management. Having a well- ASRY set to ride out the international market, valued at $112.30m,
established reputation among international and 61 vessels from the Arab market, valued at
owners, Lisnave repairs all types of ships, but current gloom $95.19m. A total of 20 vessels came from the
remains predominantly in the tanker market, Saudi Arabia market, 17 from Bahrain and 13
from which 16 were repaired. Bahrains ASRY is set to ride out the global from Kuwait, with the latter bringing in the most
Recently in the yard have been two tankers economic storm in 2009 following its record in terms of revenue. KOTC is the yards No1
from Singapores AET Shipmanagement the breaking year in 2008. Both chairman, H E Shaikh customer and repairs to the companys VLCC
105,361 dwt Eagle Sibu and the 107,160 dwt Daij bin Salman bin Daij Al-Khalifa and Chief AlSamidoon were one of the largest single repair
tanker Eagle Atlanta, DAmicos tanker 110,500 Executive Chris Potter are upbeat about the yards jobs carried out by ASRY in 2008.
dwt Mare Tirrenum, A/S Dampskibsselskabet performance this year following sales in 2008 Leading the way in the international market
Torms 74,999 dwt product tanker Torm Ismini, breaking the US $200m barrier for the first time. was Greece with 19 vessels, Norway with 17
Torm Shipping Indias 74,999 dwt product ASRY is now debt free for the first time in ships, the USA with 10 vessels and Brazil with
tanker Torm Emilie, Safmarine Container its history, said Shaikh Daij, and we have a nine ships. The business from Brazil, however,
Lines 28,737 dwt containership Safmarine strong cash flow. In the past year or so weve was the most profitable.
Cameroun, General Maritime Managements put new policies in place and these have paid For the period to mid-March this year the
159,539 dwt tanker Genmar Hope, two tankers off. The shipyard is now competitively priced, yard had repaired a total of 42 vessels, 24
from Sovcomflot the 47,199 dwt Tuchkov offers a quality service and we are now getting from the international market and 18 from
Bridge and the 36,896dwt lng tanker SCF much closer to our customers, the Arab market. Chris Potter, ASRYs chief
Page 14 www.shiprepairjournal.com
Repair News
executive noted that the start to 2009 was not and with their assistance lines were detached construction of the Wind Lift I has involved some
bad, but that February was a tough month. We and other work was performed. The four legs 300 employees from various countries around
are receiving a high level of enquiries, but the will have to support more than a displacement the world, including Germany, Holland, Ukraine
actual value of individual contracts is down on weight of 6,000 t, including the vessels and elsewhere. Together with the BRLT group of
last year, said Mr. Potter. The average vessel powerful cranes, other sophisticated equipment companies, 30 sub-contractor companies were
repair contract in 2008 was $1.56m. In looking and approximately 50 crew. Therefore, highly also employed in the project.
at 2009, Mr. Potter said that he would be durable, rarely- used F690 QL class steel was The jack-up ship will be powered by four
happy if the yard could achieve the same level used for the support production. WSR welders rudder-propeller mechanism, each with the
of sales as in 2007 ($170m), but it was too were taught special welding technology by capacity of 1,100 kW. One main 500 t lifting
early to make a call on that at present. steel producers from Dillinger Huite, Germany, capacity and two auxiliary 25 t cranes, a
Among the repair highlights for 2008 were: welding material consultants Lincoln Electric, helicopter landing site will be mounted onboard.
Work on the offshore pipe-laying barge from the USA, and Austrias Bohller. Other equipment installed onboard from
PMS 12, owned by Egypts Petroleum During February, the joining operation of companies including Wartsila, SAM Elektronic,
Marine Services the two sections of Wind Lift Is hull, weighing Bosch Rextroth and Gusto. The ships draught
Repairs to KOTCs 284,889 dwt VLCC 2,300 t each, took place in-water, the operation will be 3.5 m, speed 8 knots, and about 6,000
AlSamidoon taking some 10 days to complete. t of steel will be used in its construction. She is
Drydocking and repairs to the offshore diving The ship hulls were joined alongside at the registered at Cuxhaven, Germany and following
support ship Samudra Sevak, owned by the yards quay, using special technology, developed delivery she will start work on a 400 MW wind
Shipping Corporation of India at the design institute Koral, located in the power park some 100 km offshore Europe.
Repairs to the offshore barge HLS 2000, Ukrainian city of Sevastopol. This also involved
owned by Abu Dhabis National Petroleum part of the joining operation being carried out
Construction Co underwater. After the assembly of hull, the 300 Ameron moves into the
Drydocking and repairs to the Saudi Arabian- t heavy lift crane vessel Maja assisted during
owned 42,600 dwt ro-ro/containership the mounting of ship superstructure. During this retrofit market
SaudiHofuf operation the 300 t construction was mounted
2008 was also a significant year for ASRY for in within millimeters precision onboard the The use of Amerons Bondstrand Glassfibre
a number of other reasons. The beginning of already-joined 101.8 m long hull. Reinforced Epoxy (GRE) for seawater piping
the year saw a new company, ASRY Offshore The installation work of the vessels electrical systems onboard ships is now over 40 years old.
Services (AOS), start operations in earnest, while equipment by SAM Electronics GmbH, However, the company (with operating units in
the middle of the year saw the entering into Germany, and mounting of the hydraulic system Holland, USA, South America and Singapore),
service of the yards two new large slipways, by Gusto BV, Netherlands, is in progress. and part of the Ameron International Group, is
at a cost of $20m. At the same time, the ASRY Germanisher Lloyd (GL) surveyors, ship increasing its focus on the retrofit market.
Board of Directors gave the green light for a customers representatives, and WSR Quality According to Ronald Hofstede, Retrofit
further $188.2m facilities expansion plan. Management Service supervised the WindLiftI Engineer at Ameron, Ships operate in one of
construction work. In order to avoid any the most corrosive environments seawater.
contingency and properly prepare for all stages Corroded steel and metal piping constantly
The unique vessel of the work, additional internal control service needs to be replaced during the life time of the
trainings were held within the ship superstructure. vessel. Replacing them with Bondstrand GRE is
Wind Lift I conversion The project is unique in every way technical the solution for these corrosion problems. We
and technological parameters. The turn-the-key have had more than four decades experience
Lithuanias Western Ship Repair yard (WSR), part
of the BRLT Group, has completed the extensive Putting the legs onboard the Wind LiftI at WSR
work onboard the specialised vessel Wind Lift
I, including supporting leg- mounting works.
The construction of the ship for a wind farm, for
work in the North Sea, began in the middle of
2007 and will be completed in June this year.
The ships four legs, each 71 m in length and
350 t in weight, were mounted over a period
of two weeks. The work was carried out by the
Dutch-registered 1,500 t lifting capacity floating
crane Matador-3. As well as the legs, a 500 t
lifting capacity deck crane was also mounted.
All these operations were carefully planned and
checked a number of times. The operation went
smoothly, expeditiously and in accordance with the
plan, said WSR project manager Dmitrij Tiutikov.
When the legs were mounted, due to the
extreme height of the objects, industrial and
rock-climbing experts had to be employed,
Page 16 www.shiprepairjournal.com
Repair News
Netherlands. However we are opening service
stations with new partners in US, Brazil, Middle
East and Far East.
The main advantages of Bondstrand
systems is that, compared with steel pipes,
which have to be replaced some three/four
times during a ships service life, Bondstrand is
corrosion free, thus reducing installation costs
and time, and down time.
Ameron has already completed a number of
reftrofit operations, examples being Belgiums
Exmar Shipmanagement, the work being carried
out onboard ships at sea, and Denmarks
Clipper Shipping, where the work was carried
out during the vessels regular drydockings.
Bondstrand has also been used widely in
the FPSO newbuilding and conversion sectors.
The FPSO BP Plutonio, which is in operation
off the Angolan coast, was built in South Korea
by Hyundai Heavy Industries (HHI). The piping
systems included Bondstrand conductive pipe
Bondstrand used in the engine room series 7000M pipes and 2416C using taper/
of a reefer vessel belonging to Clipper taper adhesive-bonded joints. A total of 2,400
fitting Bondstrand on ships at newbuilding being wholly different. We are in the process of m of pipe was installed ranging from 50 mm to
stage covering various types of piping even expanding our international network with 600 mm diameter.
systems such as ballast water and engine room service agents to cover this market and training Another example is the FPSO Akpo, which
cooling water. However, we are increasing our personnel to carry out tailor-made projects. operates offshore Nigeria. She was also built in
focus on the retrofit market, which is far more European retrofit and repair work can be South Korea by Hyundai Samho Shipyard. Total of
complicated than the newbuildings, installations handled from our manufacturing base in the 11,000 m of Bondstrand GRE was installed. SRJ

Volume 7 Issue 1 Page 17


Services
opportunities for us. Cruise lines are also
looking at ways of making their vessels different
and that produces some innovative challenges
as we are continually tasked with fitting novel
features to ships.
Meanwhile, MJM Marine has successfully
completed works to three key public spaces
onboard the Galaxy. The work carried out by
MJM comprised:
Fine Dining Area Converted from shore
excursion office / toilets which included
special feature deck heads. Decorative
bulkheads, electrical equipment and lighting,
banquette seating, hard and soft floor
coverings and soft furnishings.
Lido This area was completely refurbished
to include re-laminating of curved bulkheads,
supply and fitting of granite serving tops, new
decorative deck heads, new flooring, supply
and fit various food stations.

Pictures of the dining area onboard the Galaxy.


This was part of the MJM outfitting contract

Galaxy contracts for


Trimline and MJM
The 77,000 grt Celebrity Cruise vessel
Galaxy has recently spent a period of time
in Germanys Lloyd Werft (Bremerhaven)
undergoing an extensive refit prior re-entering
service as the Mein Schiff for TUI Cruises. Royal
Caribbean Cruise Lines (RCCL) has joined
forces with TUI AG to form TUI Cruises. She has
been refitted for a mainly German-speaking
passenger market. The two main outfitting
companies were Trimline (Southampton) and
MJM (Northern Ireland).
Trimline carried out work in the main
restaurant and building a new Wii games room.
The restaurant, which seats some 1,200 guests
on two deck levels, has been revamped with
new decor and some 1,000 m2 of carpeting.
Trimline craftsmen have re-upholstered existing The ships existing playroom has been Winter Garden This area was also
banquet seating and other new seating was transformed into a futuristic Wii games room refurbished and included the challenge
supplied by the shipowners. measuring more than 30 m2 and including new of restoration to an existing magrodome
One of the most novel features has been deckheads, bulkheads and wall panels. Four ceiling which required fitted and needed
fitting a two metre wide steel trapeze bar as dedicated booth areas were installed and a attention also frame was painted and a film
a centrepiece within the restaurant, enabling giant plasma screen fitted. New flooring was application was required for the glazed area
artists to entertain diners. Trimline took the also laid. and a new tapas bar was installed part inside
design for the feature and worked with Trimline had some 30 personnel based in the room and part outside on open deck
specialist providers of circus equipment to Germany over the course of the refit. It marked including outdoor canopy. Carpeting and
procure and install. the biggest job the Southampton-based teak flooring was also installed.
Some 650 neon lights were also replaced company has won so far for RCCL. Trimline MJMs Project Management team lead by
with LED lighting in the restaurant, while Sales and Marketing Director Mike Oliver Damien Morgan worked very closely with the
Trimline used its joinery skills to create 12 new explained: This is another prestigious customer employers team through all stages of the
waiter stations in wood with stainless steel to add to our cruise ship client list. As new project from award to handover in the overall
cabinets. Further specialist joinery was carried ship orders reduce because of the economic success of this project.
out in the restaurant and the area extensively situation, more lines are looking at refurbishing MJMs Managing Director Brian McConville
re-decorated. existing vessels, which provides plenty of said: Damiens overall expertise in the
Page 18 www.shiprepairjournal.com
Services
field combined with strong leadership skills Marine Limited at the forefront of the marine ballast water management technology.
as a Project Manager has been one of the outfitting business and to provide an excellent OceanSaver does not contain or use any
key ingredients in the successful delivery of service to both our existing and new customers. substance that poses a risk to the marine
this project. I am extremely proud of what This 5m project was delivered by MJMS land environment, but offers simple and effective
Damien and his team have achieved on this based project management team. operations and control and has demonstrated
project in challenging circumstances. I have compliance to the newly adopted standards for
also received many congratulations and ballast tank coatings.
compliments from the highest level within the Type approval certificate OceanSaver is a robust and suitable ballast
Employers organisation in the quality that we water management system for shipboard
have delivered. for Oceansaver environments and occupies a minimal
The site delivery team joined the vessel in onboard footprint, says Foss. We offer the
San Juan, Puerto Rico and carried out the OceanSaver, the natural, environmental- market a ballast water management system in
demolition and stripping out works while en friendly and corrosion reducing ballast water compliance with all applicable regulations now
route to Bremerhaven where the out-fitting management system, has been given full and into the future. It is an optimal solution for
works scope was completed within the three Type Approval Certification by DNV. The type marine applications, says Foss.
week drydocking period and within budget. approval certificate has been issued on behalf Most technologies available for ballast
RCCL Project Manager said: The finishing of the Norwegian Maritime Administration water management are designed for low-
quality of the work to the high value public spaces and confirms OceanSavers compliance capacity ballast water tanks and few existing
achieved by MJM are the best I have seen in my with IMOs International Convention for the technologies are suitable for larger vessels or
experience and reflects the overall quality of the Control and Management of Ships Ballast complex tonnage, such as chemical or gas
design and delivery of all areas through out this Water and Sediments. carriers. The DNV type approval includes
premier ship which will provide our passengers The type approval certification completes virtually no limitation on capacity as the systems
with an unforgettable experience. one of the strictest and most complex modular design features is capable of meeting
MJM has recently moved to a new self build compliance procedures by the IMO any demand.
9,300 m2 factory and 2,800 m2 office space on and national approval Authorities, says OceanSaver has shown to be extremely
a 7.5 acre site located in Newry N.I. This move OceanSaver Managing Director Stein Foss. suitable for oil tankers, gas carriers, and
and investment in the company is part of the The certification proves the biological efficacy chemical carriers. OceanSavers solution
long-term business strategy to maintain MJM of OceanSavers unique system and unique is preferred by a growing number of ship

Volume 7 Issue 1 Page 19


Services
owners and yards due to its scalability and Release of simulation- geometry, clipping cubes and dimensioning
performance. The system is highly suitable for modes. Additional assets available with the
larger tonnage applications, maintains Foss. driven design software new release are a library of components, i.e.,
Studies conducted by DNV have base models of frequently employed surfaces,
demonstrated the feasibility of the OceanSavers Friendship-Framework 2.0 curvature visualisation for the hands-on
ballast water management system for a variety quality assessment of curves and surfaces,
of ship types and arrangements for both New technologies in ship design will deliver GUI features, automated PDF diagram
new-buildings and existing tonnage. These economic benefits if energy efficiency is taken creation from design results, comprehensive
studies have included evaluations of potential into account. With an optimised hull, substantial integrated documentation and improved
challenges in integrating OceanSaver with an savings in fuel can be achieved together with project management.
existing ballast water system and addresses corresponding reductions in the emission Friendship Systems offers ship owners and
key issues as onboard power systems, space of CO2, SO2 und NOx. Now, the software shipyards a range of modules and plug-ins for
and location, and integration with existing company Friendship Systems, a member of optimising the design process. Their software
automation systems. the GL Group, has released an upgrade of its development activities facilitate parametric
DNVs analysis has been extremely simulation-driven design software Friendship- design procedures and aim at a holistic
thorough. All aspects associated with installing Framework. Release 2.0 of the Computer Aided approach involving the systematic testing and
ballast water systems, including that of Engineering (CAE) software system provides assessment of a large set of design variants.
potentially unexpected installation costs, have enhanced functionality and further operational Geometric modelling procedures are coupled
been analysed, says Foss. refinement for convenient, time-saving and with hydrostatic und hydrodynamic analysis,
This has contributed greatly to the ship better engineering of energy-efficient ship hulls, and then used for the detailed assessment of a
owners decision-making process when propellers, turbines, pumps and other units. hull design. Finally, the ideal customer-specific
examining and comparing ballast water Improvements have been made in tool parameters of the ship are determined from
management systems and has assisted technical integration, feature modelling and visualisation many thousands of virtual ships.
departments in their early-stage design and technology. Coupling external programmes and
specification process, maintains Foss. in-house codes are facilitated through XML,
According to Foss, OceanSaver has crossed generic and COM interfaces. The developments SPS Overlay for
a crucial frontier in terms of technological in feature technology comprise the automated
development, and can now focus on successful generation of feature definitions from the base StevieClarke
commercialisation and production. model, their nesting into feature assemblies
We have established a strong global and the application of curve engines and meta Tank-tops in all four holds of Stephenson Clarke
network of highly informed agents and secured surfaces in feature definitions. Shippings 11,901 dwt bulk carrier Sea Amethyst
production capacity to accommodate significant The Friendship-Framework 2.0 now were reinstated using SPS Overlay in 14 days,
order volumes already this year and in years to includes a skybox with scalable wave patterns four days ahead of schedule, despite stormy
come, says Foss. for photo realistic visualisation of the designed weather and sub-zero temperatures. Trevor
Kingsley-Smith, Managing Director was delighted
OSV in Skybox An offshore supply vessel and wind park as and said: The speed of the SPS Overlay on the
rendered and visualised within the Friendship-Framework
Sea Amethyst exceeded our expectations.
A total tank top area of 1266 m was repaired
on board the 1987-built vessel, the work being
carried out in a repair berth in Tallinn, Estonia,
rather than in a ship repair yard, using SPS
Overlay licensee SRC to do the steel work.
SPS Overlay Director Rob Duffin
highlighted the versatility of SPS Overlay
technology. We hired a crane on a daily
basis for lifting steel and chemicals on board
the ship, and SRC, with whom we have
worked on a range of projects to ensure the
steel reinstatement was completed quickly
despite adverse weather conditions.
If conventional crop and replace procedures
had been used to repair the tank tops, the
project could have taken months and may not
have been economically feasible. As it was,
steel repairs to the vessel were successfully
completed in just two weeks. Ian Nash, Project
Manager for SPS Overlay, praised the standard
of steel preparation undertaken by SRC. We
have worked closely with SRC on a number
of projects, he said, and they work to an
Page 20 www.shiprepairjournal.com
Services

Stevie Clarks bulk carrier Sea Amethyst


exceptional standard. Once their preparatory work was completed, we
were able to inject large areas very quickly.
A growing number of bulk carrier owners are adopting SPS technology
for steel repairs aboard their vessels. It has been successfully used on
ships ranging from small handysize units to large Capesize vessels. Apart
from the speed and versatility of the process, there are a range of other
operational benefits. Rob Duffin explains.
SPS Overlay is unique, he says. It is non-disruptive, safe, and
maintains the structural integrity of a vessel to deliver exceptionally strong,
flat surfaces that are resistant to impact damage, deformation and
corrosion. SPS Overlay is stronger than conventionally stiffened steel and
lasts much longer.

No notable turndown atLink


According to Julian Nicholas, Managing Director of Dubais Link
Instrumentation After a remarkably busy year in 2008, there has not been
a noticeable slow down in work or contracts awarded to Link, to the extent
that we have increased our staff capacity by 10%. The continued high
level of activity can be attributed to our position in the market as one of
the strongest automation companies as well as extensive support from our
principals NABCO and our close working relationship with MAN B&W.
We have also chosen this time to increase our global marketing
campaign and you can see us at Sea Asia, NOR Shipping and Workboat
Middle East exhibitions this year.
We currently have local projects on BW Shippings World Lion
298,653 dwt VLCC (main engine manoeuvring overhaul and various
other automation work), two ships from Fal Shipping the 36,345 dwt
tanker Gulf Glory (all engine and CCR automation), and the bunker
tanker Wafi1 (main engine manoeuvring overhaul), NYKs 280,973 dwt
VLCC Tokachi (various automation repairs) and MOL Tanker Management
(Europe)s 138,207 dwt African Ruby (boiler automation). Outside of the
Volume 7 Issue 1 Page 21
Services
Emirates we have staff working on Odfjells We used to measure heavy weather damage weather-routing information. One of the key
45,655 dwt chemical tanker Bow Peace in in terms of hundreds of thousands of dollars differentiators between BVS and competing
Mexico (bridge control), Nagashiki Kisens and the number of days our ships spent being solutions is that BVS not only delivers weather
45,915 dwt combination bulk carrier Pioneer repaired now we measure our heavy weather forecasts, but also creates custom and optimal
Sunshine (NABCO overhaul) in Greece as well damage in the tens of dollars and number of lost routes for ship Captains based on data from
as smaller projects at ASRY shipyard in Bahrain. lifebuoys, said David Sharp, HSSE (health, safety, weather as well as waves, currents, cargo and
security and environmental) Team Manager at vessel specifications.
Unicom. We have trialed other companies AWT recently announced the latest update to
Heavy weather damage weather data, and my opinion the onboard BVS, Version 5.6, which now provides Captains
software we have from AWT is the most visually with advance warning about threats of severe
can be prevented easy to understand and follow. Our crews are motions due to resonance, and integrates the
very comfortable using it to avoid conditions that latest technology used to determine ocean
US-based Applied Weather Technology (AWT) could cause heavy weather damage. currents by offering forecast, real time Naval
has announced that Unicom Management We would like to recognise SCF Unicom Coastal Ocean Model (NCOM) current data.
Services (Cyprus) Ltd has now been using its for demonstrating that the company is
BonVoyage software (BVS), the worlds most innovative and forward-thinking by adopting
popular onboard system for optimising marine AWTs onboard routing software 10 years Lay-up service from WSS
voyages, for 10 years to help its ship Captains ago when these systems were still somewhat
steer clear of heavy weather in order to avoid in their infancy, and for continuing to leverage Norways Wilhelmsen Ships Service (WSS),
vessel damage and prevent crew injury. the latest BVS technology to the full benefit has packaged its ships agency services
After first adopting BVS in 1999 as part of a of its Captains, crews and fleet today, said together with its market leading Unitor range
trial on three ships, SCF Unicom observed that Skip Vaccarello, president and CEO of AWT. of marine products, technical services and
the onboard software was helping its Captains Currently over 99% of BVS users continue maritime logistics into an integrated offer for
to reduce heavy weather damage to those to operate and upgrade the software, and vessel lay-ups. The new package is built to
ships. The company then quickly expanded we are very pleased that Unicom remains a assist customers, from identification of lay-up
use of BVS to approximately 17 ships within its longstanding customer. locations to full service and product supply.
managed fleet, and after positive feedback from SCF Unicom says that in addition to using WSS extensive network of offices has a
Captains, now routinely deploys BVS to all new BVS to avoid dangerous weather conditions, its complete overview of available hot and cold
vessels. BVS is now deployed on more than 70 ship Captains also use BVS to examine ways lay-up locations worldwide. WSSs experienced
Unicom vessels. to minimise fuel consumption and therefore ships agents can evaluate suitable locations,
According to SCF Unicom, BVS helps the carbon emissions, and to select the most time- and make a recommendation based on the
company reduce costs and delays spent and fuel-efficient routes to their destinations. customers criteria regarding cost, safety
in dry dock for repairs from heavy weather Also, when there are weather systems that cause and trade route considerations. Unitor
damage. BVS also saves the company money concern for their Captains and operations Marine Chemicals protect on-board systems
by preventing the occurrence of heavy weather teams, they take advantage of AWTs weather from deterioration during the lay-up period
vessel damage, which has in the past cost routing services to ensure crew, vessel and and competent in-house technicians can
around $100,000 per incident and taken cargo safety. recommend the most efficient applications for
ships out of commission, causing them to lose More than 3000 vessels from numerous the individual vessel.
valuable time at sea and revenue. Since 2001 companies use BVS to help identify the safest, The chemical lay-up solutions include
Unicom has not suffered any serious structural most time-efficient or fuel-efficient routes. products for each key area including the engine
damages due to heavy weather encounters. BVS is an icon-driven graphical marine room, water systems, boilers, cargo hold and
Damages have been mostly limited to minor voyage optimisation system that provides ship void spaces, black and grey water systems and
fittings and fixtures. Captains with onboard and around-the-clock general maintenance. Prevention of processes
such as corrosion, grease build-up and
One of the SCF Unicom gas carriers microbiological activity are all vital to ensure
fast and efficient re-commissioning of the vessel.
A handbook with vessel preservation guidelines
has been developed and is available for WSS
customers.
WSSs integrated lay-up package improves
efficiency by using just one supplier for multiple
requirements. With lay-ups being a necessary
operation for a number of customers in this
economic climate, we feel that our Lay-up
Package will be of great assistance to customers
who want to have a professional lay-up
service that takes care of their need for asset
protection, comments Andrew Stephens, Senior
Vice President International Operations and
Business Streams for WSS. SRJ
Page 22 www.shiprepairjournal.com
Machinery Repairs

The Wrtsil training centre at Waalwijk


propulsion systems currently power 99% of the Ijmuiden last week.
Wrtsil and MAN Diesel world fleet. The projects principal aim is to The Wrtsil Land & Sea Academy at
reduce marine diesel engine fuel consumption Waalwijk covers an area of 2000 m2, and
gain EU approval for by 10% and to improve the efficiency of marine contains nine schooling rooms, four conference
diesel-propulsion systems to more than 60%, rooms, and a large workshop. The new centre is
HERCULES-Beta Project significantly reducing CO2 emissions as a result. one of ten Wrtsil training centres worldwide.
A further aim of the project is to target ultra- In 2009, we expect to welcome some
The Hercules-Beta research project proposal low exhaust emissions by eliminating 70% of 800 to 1000 students to Waalwijk. We are
was recently approved by the European NOx and 50% of particulates from marine very pleased to have the Wrtsil Land & Sea
Commission. Hercules-Beta represents a engines by 2020. Hercules-Beta comprises Academy here, where we can provide, among
major international co-operative effort to 54 subprojects and is funded by the European others, training programmes for propulsion,
maximise fuel efficiency combined with ultra-low Commissions Framework Programme 7 (FP7, automation and engine products, says Job van
emissions and to develop future generations Theme Transport). der Burgt, Vice President Services, Wrtsil in
of optimally efficient and clean marine diesel the Netherlands.
engines. As such, Hercules-Beta aims to The Wrtsil Land & Sea facility offers
surpass the current limits set by the International Wrtsil expands product-specific training programmes in the
Maritime Organisation (IMO) to radically area of diesel engines and propulsion systems,
improve the environmental performance of services offering in the as well as customised training. The training
waterborne transport. centre has the latest teaching tools, such as
Hercules-Beta began on 1 September 2008 Netherlands simulators for operating systems, and smart
with a budget of 25m and it is planned to boards to explain the technology. To support
run for 36 months. The project consortium has Wrtsil has expanded its services capacity the theoretical programmes, the workshop has
32 participants, including engine-component in the Netherlands with new, larger premises a large number of engines and propellers for
suppliers, equipment manufacturers, universities, and a modern training centre by inaugurating hands-on practical work.
research institutions and shipping companies a new Wrtsil Land & Sea Academy training The training team consists of eleven people,
from 10 European countries. Hercules-Beta is centre at Waalwijk. With this large-scale training all with years of practical engineering experience.
the second phase of the Hercules programme, establishment, Wrtsil is able to offer its The entire team is IMO 6.09 certified (training for
which was conceived in 2002 as a long-term customers, its own employees and educational teachers in the maritime field).
strategic R&D plan. The project was initiated institutions, a broad package of technical Over the years, we have developed
by Europes two major engine manufacturers, training programmes. In addition, Wrtsil and opened several Wrtsil Land & Sea
Wrtsil Corporation and MAN Diesel. Diesel inaugurated new and larger services premises in Academies around the world. The various
Page 24 www.shiprepairjournal.com
Machinery Repairs
training locations co-operate closely to develop a specialised partner like CEVA will result in QMD has a very healthy orderbook worth some
the programmes, and use each others faster and more efficient spare parts deliveries 200m. The engines on order are mainly of the
teachers when specific knowledge is required. to our customers 24 hours a day 7 days a Wrtsil RT-flex50, RT-flex60C and RT-flex82C,
We aim at optimum synergy so that our week, comments Tage Blomberg, Group and Mitsubishi UEC50 engine types. These engines
customers and employees can enjoy the best Vice President, Wrtsil Services. The set-up are all destined for Chinese shipyards.
possible service, says Jari Ullakonoja, Director will perfectly support our growth targets in the The factory will have a total of around 500
Training Services, Wrtsil Services. fast moving business environment to become employees by the end of this year. Located
Wrtsil has also inaugurated new modern the most valued business partner of all our near the Haixiwan area on the Bohai Sea, the
services premises in Ijmuiden, also in the customers, adds Blomberg. QMD factory is an important part of the CSIC
Netherlands, which cover an area of 3,000m2. Haixiwan shipbuilding and repairing base,
The new premises include office space, an primarily serving Chinas growing shipbuilding
in-house schooling room, and an impressive Wrtsil and MHI build industry, but is also able to export engines to
workshop. The new larger workshop enables other shipbuilding markets.
the company to deliver a broad range of a new Chinese factory The first engine already produced at the
services. The workshop has state-of-the-art new factory was a seven-cylinder Wrtsil RT-
machines and portable tools to carry out repairs Wrtsil, China Shipbuilding Industry flex60C, which successfully passed its factory
and maintenance work, both in the workshop Corporation (CSIC) and Japans Mitsubishi acceptance test in March to the full satisfaction
itself and on board the vessels. Heavy Industries (MHI) today inaugurated of classification requirements, the shipyard, and
Compared to the previous premises of their new, jointly owned, low-speed marine the ship owner. The factory offers the full range
560 m2, we have made a huge improvement engine factory QMD in Qingdao, Shandong of low-speed engines, with bore sizes from 50
in space. This means that, from this service province. The state-of-the-art QMD factory is cm upwards, of the Wrtsil RTA and RT-flex
location, we can offer so much more support to one of Chinas most advanced engine factories, engine types and the Mitsubishi UE engine
our customers, says Job van der Burgt. featuring a modern welding shop, machine types. It has the capacity to build engines of up
The Ijmuiden location maintains and shop, assembly shop, and a testing shop, as to 96 cm bore. The manufactured engines will
overhauls marine engines and propulsion well as facilities for heat treatment, blasting be branded as QMD-Wrtsil and QMD-MHI
systems. The expanded workshop gives the and painting. The automated equipment and engines respectively.
company the ability to work on larger engines processes, the flexible use of test beds, the
and propulsion systems. It delivers spare possibility to test two large engines at full load
parts, service support, and technical expertise in parallel, together with the efficient internal The Wrtsil 32 engine
primarily to vessels working in dredging, fishing logistics, make this one of the most efficient
and inland shipping applications. The location engine production factories in the world. reaches important
enables Wrtsil to be well placed to serve its Civil construction of the factory started in
customers in the Netherlands, and to provide May 2008. Within ten months, most of the milestone
quick response to demand for services. Because construction work, the equipment installation
of its favourable location, Ijmuiden is a well- and commissioning was completed. The factory A small piece of Finnish industrial history was
established base of operations for shipping became operational in March 2009. When written in March as the 6000th Wrtsil 32
between Amsterdam and the North Sea, and for totally completed, the factory will represent an engine began its landmark journey from the
vessels returning from sea. overall investment of approximately 100m Wrtsil factory in Vaasa to a power plant site
Meanwhile, Wrtsil and CEVA Logistics, with a production capacity of 1m bhp. in Brazil. This 9000 kW engine will become part
one of the leading supply chain companies in
the world, have signed an agreement for the The first engine produced at Wrtsils QMD factory
in China was a seven-cylinder RT-flex60C unit
outsourcing of warehousing operations for
Wrtsils 24/7 global spare parts activities in
the Netherlands.
The agreement follows Wrtsils earlier
announcement of its intention to consolidate
the companys spare parts logistics and to
build a Central Distribution Centre facility in
the Netherlands. The new operating model is
planned to be fully implemented during 2011.
Until then, CEVA will already manage the
existing Dutch warehouse of Wrtsil in Zwolle
and will assist in the design of the new Central
Distribution Centre.
Since September 2008, CEVA Logistics has
also been responsible for managing spare parts
transportation to Wrtsils various warehousing
facilities in Europe and deliveries to Wrtsils
international customers.
Centralisation of our logistics activities with
Page 26 www.shiprepairjournal.com
Machinery Repairs
Norway. The actual market breakthrough took renewal of the existing licence agreement for the
place in the 1980s, when the sales numbers of marketing, sale, manufacturing and servicing
The future of the the engine doubled almost every year. of Wrtsil low-speed marine diesel engines.
The future of the Wrtsil 32 looks bright The low-speed engine business of 3. Maj is
Wrtsil 32 looks also, according to Kenneth Rnnbck, handled by 3. Maj Engines & Cranes Joint
Vice President, Delivery Centre Vaasa. The Stock Company in Rijeka, Croatia. Wrtsil
bright also, according efficiency of the engine has continuously been Corporation is the leading system integrator in
improved which has lead to a decrease in fuel the marine industry.
to Kenneth Rnnbck, consumption and emissions. The licence agreement is a basis for the
In addition, the range of suitable fuel options continuous transfer of innovative diesel
Vice President, has been expanded from traditional fuel oil and engine technology and technical assistance
diesel to include natural gas and new bio fuels. for manufacturing from Wrtsil to 3. Maj.
Delivery Centre Vaasa. In this area, development will speed up even In addition to sales to the domestic Croatian
further. Nevertheless, reliability has been the market, the agreement also secures access
most important factor. The engines delivered to key export markets in Europe and North
of a local base load power plant meeting the 30 years ago are still in use, although they may America. This licence agreement is of strategic
energy demands of the local community. have as many as 200,000 operating hours importance as it confirms 3. Majs position as
Despite representing the latest technology, behind them, says Rnnbck. one of the leading manufacturers of low-speed
the celebrated engine that brought Wrtsil diesel engines in Europe. The partnership
international acclaim has roots going back between Wrtsil and 3. Maj goes back to an
nearly four decades. The first Vasa 32 deals Wrtsil and 3.Maj agreement signed in 1954.
were signed in 1979 with a Norwegian Although 3. Maj has the capacity to build
shipowner that purchased an engine built in renew licence agreement any size of Wrtsil low-speed engine up to
Vaasa for use as a secondary power supply on about 840 mm cylinder bore, the company
its cargo ship. The first order for a main engine Wrtsil Corporation and 3. Maj Shipbuilding has concentrated in recent years on engines in
was received at around the same time, from Industry Ltd of Croatia have signed a ten-year the 480 to 720 mm bore range. Most recently
3. Maj has built Wrtsil RT-flex engines,
The Wrtsil 32 engine which incorporate the very latest electronically-
controlled common rail technology. In 2009,
3. Maj will deliver 14 engines of the Wrtsil
RTA48T-B and RT-flex50 types.

ABB and ZPMC


develop propulsion
solutions for deep sea
offshore vessels
ABB, the leading power and automation
technology group, announced signing an
agreement with ZPMC (Shanghai Zhenhua Port
Machinery Co. Ltd), one of the most recognised
manufacturers of cranes and steel structures,
to jointly develop more efficient propulsion
solutions for deep sea offshore vessels.
ABB and ZPMC will develop solutions for
offshore vessels with demand of relatively deep
operating draught, such as heavy carriers or
drilling platforms. New solutions will utilise
ABBs Compact Azipod technology, providing
significant advantages in terms of operating
efficiency and availability over the whole
lifecycle, as well as excellent station keeping
capabilities combined with compact size and
easy installation. These new solutions would
represent an untapped market for ABBs Azipod
propulsion system.
Page 28 www.shiprepairjournal.com
Machinery Repairs
ABB and ZPMC have a long history of Rolls-Royce strengthens customer demand and to be nearer the citys
working together. ABB has provided variable many marine customers. It is nearly four times
speed drives and electrical systems for ZPMCs global marine support larger than the previous Rolls-Royce facility it
cranes and vessels all over the world. replaces and is located at Todd Shipyard, one
Shanghai Zhenhua Port Machinery Co., network of the largest shipyards on the west coast and
Ltd. (ZPMC) is a world-famous manufacturer a hub for cruise ships, container vessels and
of cranes and large steel structures. ZPMCs Rolls-Royce has enhanced its global customer factory trawlers.
products are in use at 73 countries and regions, support capability, with the opening of two new In 2007, Rolls-Royce opened a facility at
and over 120 terminals around the world. marine service centres in Galveston, Texas and Miramar, Florida for the cruise and yacht
Meanwhile, ABB has won orders worth Seattle, Washington. industry, and later this year will begin operations
US$15m from Shanghai Salvage Company and The global marine services network is in Rio de Janeiro, Brazil, serving customers in
Guangzhou Salvage Bureau for the supply of dedicated to helping customers maximise the South American market. In addition, the
electric power and propulsion systems for a new the operational capability of their vessels and Group opened a new operation in Mumbai,
diving support vessel and semi-submersible heavy manage their costs most effectively. India in 2008 and has recently expanded
lift vessel. The newly contracted semi-submersible Headquartered in Singapore, the network facilities in Singapore, Rotterdam, Holland, and
heavy lift vessel is the sixth of its type to be now includes facilities in 32 countries and Ulsteinvik, Norway.
awarded to ABB over the last two years. ABB in employs more than 1,000 support staff, Meanwhile, the most powerful offshore
cooperation with local partner Kongsberg will engineers and technicians around the world. vessel ever built the Far Samson, which
also deliver the vessels automation system. China Encompassing 40,000 square feet, the has been designed and equipped by Rolls-
Merchants Heavy Industry Group is the main new Rolls-Royce Commercial Marine service Royce, entered service with Farstad Shipping
contractor for construction of the vessel, which is centre at Galveston will provide state-of-the- of Norway. Rolls-Royce developed the special
targeted for delivery in 2011. art repair and overhaul expertise in support UT 761 CD design, working closely with the
Shanghai Salvages diving support vessel of the companys entire portfolio of marine ship owner. Far Samson has demonstrated
newbuild looks to fill in the gap for deepwater products to customers throughout the Gulf of a continuous bollard pull of 423 t using all
(300 m deep and greater) diving salvage Mexico region. available power and more than 377 t using the
capability in China, and is also the first diving The decision to invest in the new Seattle main propulsion system.
support vessel ever built in the country. service centre was in response to increased Far Samson was built by STX Europe

Volume 7 Issue 1 Page 29


Machinery Repairs
Langsten, Norway and incorporates a wide subsea operations. It can cut trenches in the aid compactness and maintain overall weight
range of new technology. The vessel is seabed in water up to 1,000 m deep. integrated scavenge air receivers and cylinder
multifunctional and capable of carrying out The vessel is 121.5 m long with a 26 m frame
heavy ploughing operations for pipes and beam, gross tonnage of 15,260 with a hull weight-optimised connection rods
cables on the seabed, as well as subsea strengthened to Ice Class 1B, and is capable low-friction crosshead
installation work in ultra deep water, towing, of more than 19 knots at top speed. A Rolls- fuel system with new servo pressure from 200
remote underwater (ROV) and other challenging Royce propulsion system combining diesel to 300 bars where it has been possible to
electric and diesel mechanical transmission reduce component size
provides optimal operating flexibility, fuel Meanwhile, Dalian Maritime University (DMU),
New bearing wear economy and minimum exhaust emissions. the renowned Chinese institution, has chosen
Far Samson is powered by Rolls-Royce diesel an MAN B&W 5S35ME-B9 engine for its
monitoring system engines, which meet clean design class rules maritime laboratory. DMU has selected MAN
and catalytic converters are also fitted to the Diesels cutting-edge, electronic ME-B engine
Kongsberg Maritime started delivery of its new
generator sets, giving a 95% nitrogen oxide to strengthen the practical tuition of its student
Bearing Wear Monitoring System (BWMS)
(NOx) reduction. body. The university will thus establish a fully
in March 2009 for a series of eleven new
functional, shore-based engine room at its
vessels in production in China for Danish
Dalian campus. DMUs maritime science
shipping company TORM. The new engine
monitoring solution was ordered in February
New MAN B&W faculty consists of a training dock and over 40
laboratories for teaching, training and research.
2009 and will integrate with the K-Chief
500 automation solution already selected by
K80ME-C9 Engine The universitys modern array of equipment
includes a full mission ship-handling simulator
TORM for all 11 newbuilds.
The Kongsberg Maritime BWMS is designed
exceeds expectations and an engine-room simulator. DMU also
owns and operates a 10,000-dwt ocean-going
to monitor wear in bearings of large two
MAN Diesel has broadened its product training vessel that is powered by a MAN B&W
stroke diesel engines. It will provide an early
portfolio with the development of its new, Type 7S35MC engine and a MAN Diesel Alpha CP
warning if any of the three crank-train bearings
K80ME-C9 two-stroke, low-speed engine. propeller. The engine will be built in Korea by
(crosshead, crank and main bearings)
The ME-C9 engine recently passed the final MAN Diesel licensee STX Engine Co., Ltd.
experience unexpected wear problems during
milestone on its way to commercial applications logistical and capacity issues in the Chinese
ship operation, which will enable the crew to
in the marine sector with a successful Type market meant that a domestic builder could not
carry out preventative engine maintenance in
Approval Test (TAT). The first production version be sourced. In this respect, the Dalian offices of
order to save downtime and ultimately, money.
of the MAN B&W-branded engine successfully MAN Diesel and STX showed great cooperation
The system is available as a stand-alone
completed its TAT programme at Hyundais in smoothing the path for setting up the deal.
solution or can be fully integrated with
(HHI-EMD) works in Ulsan, Korea. HHI-EMDs MAN Diesel will offer support to the new
the Kongsberg Maritime K-Chief 500 and
two-stroke engine assembly and test shop venture with both technical and commercial
AutoChief C20 automation systems. In the
#2 was the venue for the test and hosted backing. Ultimately, the new engine will
case of the TORM new build vessels, the
representatives from the shipyard, ship owner enhance knowledge of the companys
system will use the bearing wear monitoring
and leading Classification Societies. technology within the Chinese maritime
mimic in the K-Chief 500 to monitor the
The MAN B&W 7K80ME-C9 engine community. DMU is one of Chinas largest,
wear and trending measurements, and a two
develops 31,710 kW at 104 rev/min and maritime universities and is the only key
level alarm will be handled by the K-Chief
is destined for a vessel operated by the A P maritime institute that operates under the
500 automation system also.
Mller Mrsk group that also includes Waste patronage of the Peoples Republic of Chinas
The new TORM vessels are powered by MAN
Heat Recovery technology. The ME-C9 engine Ministry of Communications. DMU enjoys a
6S50ME-B Mk8 engines and the BWMS will be
enhances the green credentials of the same
installed by engine builder DMD in China. The Dalian Maritime University has selected a
vessel that can also boast of a highly efficient
open infrastructure of the KONGSBERG BWMS MAN B&W 5S35ME-B9 engine for its maritime
waste-heat recovery system. The engine is laboratory.
provides the opportunity to add additional
the first of four large-bore, Mk. 9 engines, all
engine monitoring systems, such as bearing
displaying high power density, and due for
temperature and cylinder liner temperature.
production during 2009.
The four engines are based on the
well-proven technology of MAN Diesels
mechanical MC and MC-C engine ranges.
Broadly speaking, the ME-concept represents
an upgrade of the mechanical engines with
electronic controls that provide improved,
operational economy and flexibility, better
manoeuvrability and easier overhauls.
The list of advantages inherent to the ME-C9
range is comprehensive and includes:
The Kongsberg Maritime new Bearing Wear 20% higher power density
Monitoring System
differentiated distances between cylinders to
Page 30 www.shiprepairjournal.com
Machinery Repairs
glowing reputation internationally as a centre the new engine has an increased maximum MAN Diesel
of excellence for maritime education and cylinder pressure, giving rise to an improved
training, and has been recognised as such fuel consumption that is 2 g/kWh lower than turbochargers enable
by the International Maritime Organisation existing, small-bore engines. Thanks to the
(IMO). The universitys origins can be traced electronic control of the engines parameters, IMO Tier II compliance
back to the early 20th century. DMU formally the ME-B is also well-equipped to meet the new
came into being in 1953 through the merger Tier-II emission requirements. The Business Unit Turbocharger at MAN Diesel
of three regional, nautical institutes. Since then, The ME-B concept MAN Diesel introduced the has recently announced that its complete ranges
DMU has educated and trained nearly 50,000 ME-B concept in mid-2006 with the small-bore of TCA axial and TCR radial turbochargers are
students, many of whom play essential roles S35ME-B and S40ME-B MAN B&W engine available for both two and four-stroke engines
in maritime life within and outside of China. designs. It subsequently expanded the series complying with IMO Tier II emissions legislation.
Each year, the university receives 600 students in early 2007 with the launch of the S50ME-B Indeed, the Augsburg-based engine and
for its Bachelor of Marine Engineering course MAN B&W engine design, with the result that turbocharger specialist stresses the requirements
plus 1,500 students for the Diploma course. the entire ME-B programme now boasts a total of IMO Tier II engines were designed into the
DMU also accepts 1,200 domestic and foreign output range from 2,975 kW to 16,020 kW. The TCA and TCR turbochargers from the first.
marine engineers annually that take post- economical ME-B design utilises a camshaft- Importantly, to eliminate additional work for
graduate courses on their path to becoming operated exhaust valve and an electronically engine builders, the new, higher performance
chief engineers. DMUs current student controlled fuel-injection system. This fuel injection IMO Tier II turbocharger versions from MAN
population is currently c. 17,000. makes the new ME-B engines particularly well- Diesel retain the same external and connection
equipped to meet Tier-II emission requirements, dimensions as versions for IMO Tier I compliant
and is an efficient way of managing current engines. In this way, no changes are needed
First 40-bore electronic environmental, emission requirements. As with to the existing turbocharger mounting
the larger MAN B&W ME-engines, the Alpha arrangement when upgrading an ongoing
engine (ME-B) Lubricator comes as standard with all ME-B engine series to IMO Tier II compliance.
engines, ensuring a very low, cylinder lubricating- The major change with the IMO Tier II
seesservice oil consumption. In summary, the ME-B series versions of TCA and TCR turbochargers has
offers optimal engine performance in powerful, been to increase pressure ratios to enable
MAN Diesels first S40ME-B electronic engine economic and future-oriented diesel engines, Miller cycles of varying intensity as a means of
has entered service. Yielding 6,810 kW at 146 ensuring that they will remain market leaders for substantially reducing the formation of oxides
rpm and a mep of 21 bar, the new engine was decades to come. Based on well-proven diesel of nitrogen (NOx). On four-stroke engines this
built by STX in Korea and is one of six ordered technology, the ME-B series provides engines involves closing the inlet valve early to allow
by Intership Navigation of Cyprus to power a geared to market requirements for: the incoming air to expand and cool and thus
series of vessels. electronic fuel-injection control eliminate the combustion temperature peaks
The ME-B engine is the prime mover reliability responsible for the majority of NOx formation.
aboard the Pacific Adventure, a multi-purpose longer time between overhauls On low-speed, two-stroke engines the same
vessel built at HuangHai shipyard in China. better vessel manoeuvrability effect is achieved by reduction of compression
The newbuilding recently passed its sea-trials very low life-cycle costs volume, increased scavenging air pressure and
successfully. The market requirement for the The ME-B range now offers 35-, 40-, 46-, 50- late closing of the exhaust valve, in some cases
lowest possible propeller speed in relation and 60-cm models in the smaller bore range, combined with optimisation of the fuel system.
to bore size has led to the new ME-B engine while MAN Diesels ME-C concept covers the Higher pressure turbocharging ensures that an
having a stroke/bore ratio of 4.4. In turn, medium- to large-bore segment of the market. equivalent amount of air enters the cylinder,
thus leaving engine power, torque and response
The Pacific Adventure unaffected. For two-stroke engine applications
MAN Diesel reports that the necessary increase
in pressure ratio is achieved exclusively via
minor changes to the internal flow components
of the turbochargers. On the four-stroke side,
the new high-pressure turbocharger versions
feature a revised design of compressor wheel
with enhanced performance, as well as a
number of further internal revisions.

Shaft wear solutions


prove satisfactory
During the February 2009 dry-docking of
the 1981-built Push Boat Veerhaven V it was
discovered that the vessel has logged over an
Page 32 www.shiprepairjournal.com
Machinery Repairs
astonishing 204,000 running hours on two
of its three closed water-lubricated stern-tube
system without ever changing its propeller shaft
bearings, shafts or shaft sleeves.
According to the Technical Department of
ThyssenKrupp Veerhaven B.V., all the Maprom
demountable rubber stave bearings (except for
the Port A bracket bearing, which was replaced
due to damage in 1992) and their Maprom
NCB hard coated tail shaft liners have never
have been replaced. During this dry-docking the
measured clearance between bearings and shaft
liners, after 28 years of continuous operation,
has been recorded to be max. 2.80 mm.
The Maprom recommended change out
clearance for these applications with shaft liner
dimensions of 240 mm is maximised at 4.90 The Veerhaven V on the slipway for repairs
mm. Based on this, the Technical Department decided not to pull the shaft or to replace the than other systems available on the market.
of ThyssenKrupp Veerhaven, decided not to perfect operating bearings and shaft liners. E.g. ships sailing with oil or grease lubricated
renovate the propeller shaft installation and thus In fact the shafts only have been pulled one time propeller shaft systems need to be docked when
Stretching the astonishing 204,000 running in its 28 years of existence in order to change from aft seals malfunction.
hours day by day to even higher record levels. conventional installed stuffing boxes to Maprom ThyssenKrupp Veerhaven B.V. is a long term
No shaft withdrawal: All river push boats GS shaft seal. During the February 2009 dry- customer of Maprom Engineerings water
of Veerhaven comply with classification rules docking, engines have been overhauled, propellers lubricated sterntube systems. On all of the
of Dutch Scheepvaart inspectie, according to balanced and all three nozzles have been replaced Veerhaven operated River push boats, they
which no shafts have to be withdrawn for class by new ones without removing the propeller shafts. exclusively operate with Maprom designed/
inspection every five years. As the over shaft If well maintained Maprom systems often supplied closed water lubricated propeller shaft
clearance is still within acceptable limits it was operate much longer and/or give less problems installations. SRJ

Volume 7 Issue 1 Page 33


Paints & Coatings
NACE Serves the Considerations Establishing
Equivalency
International Maritime The first step in evaluating equivalence must be Dealing with
to fully investigate and understand the aspect
Industry or tool that is the target for equivalency. Only international
when the target is well defined and understood
By Johnny Eliasson can the issue of what is or can be equivalent, regulations it is not
Manager/Materials Protection be established.
Stolt Parcel Tankers Division Dealing with international regulations it is not wise to take the issue
The background to NACE follows IMOs the wise to take the issue of equivalence lightly
introduction of Protective Coatings Performance imagine the possible consequences if someone of equivalence lightly
Standard (PSPC) for ballast tank coatings on declares a process or tool equivalent and it later
ships (MSC215[82]), which came into force can be shown that it in fact was not. If ships imagine the possible
under the Safety of Life at Sea (SOLAS Reg 3-2, then have suffered damage as the result the
as MSC216[82]) as of 1 July 2008. It applies ensuing legal battles could easily become less consequences if
to all ships contracted after that date, and has than pleasant.
in fact been in force for all ships built under the When NACE International began the task of someone declares
Common Structural Rules (CSR) of the International developing a standard practice to enable new
Association of Classification Societies (IACS) tools and methods to show equivalency to ISO a process or tool
contracted since December 2006. 8502-9 it followed the very stringent processes
This particular regulation is mandatory. It was and procedures that such standards involve at equivalent and it later
in fact supported by the industry represented that organisation.
by non-governmental organisations (NGOs) The process is transparent and open. This can be shown that
on behalf of ship owners, classification very public process guarantees that the issue
societies, major oil companies, ship builders, is vetted, tested, and corrected before the final it in fact was not.
and painting companies. Hence, the PSPC for result is issued. The standard must pass a ballot
ballast tanks was widely approved and jointly on which any NACE member (20,000 plus) If ships then have
developed by the industry under the watchful may comment, ask for changes, and vote for
eyes of IMO. or against. Non-members of NACE may also suffered damage as
Members of the shipbuilding and marine vote and comment as part of the NACE process,
industries were eager to have a clearly accredited by the American National Standards the result the ensuing
described PSPC, but there are some ambiguities Institute (ANSI).7 This public, transparent process
and some issues that are open for interpretation is designed to ensure quality and non-bias. legal battles could
in the document produced. Another issue is A Task Group (TG 392) was established,
that IMO always allows equivalency, since it and the first task that the group had to face easily become less
wants to avoid monopolies and does not want was to define the meaning of equivalence to
to impede evolution and improvements. This ISO 8502-9. That was agreed by the group than pleasant.
makes it important to properly handle all issue at an open meeting at a NACE International
of equivalency in a professional manner to annual conference, in March 2008, namely
avoid confusion and future conflicts. at CORROSION 2008, in New Orleans, It soon became clear that the requirements
NACE International addressed the issue Louisiana, USA. for use of ISO 8502-9 in the MSC.215(82)
of salt measuring devices and developed a The Foreword of the standard thus reads: IMO PSPC standard were not as well defined
standard by which candidate methods can show The definition of equivalence as used in this as first thought; there were in fact parameters
equivalency to ISO 8502-9 (the Bresle method), standard is an alternative tool, method, or that were not clearly defined, that allowed for
which otherwise would have been the only procedure that predictably and reliably provides variations in the application of the ISO 8502-9
allowable method by which to take such salt the same measurement values as testing in full standard. One such issue was the dwell time:
measurements worldwide. accordance with ISO 8502-9 would provide the time the water in the patch was exposed to
under the same circumstances, i.e., that the surface.
measures the total salt contamination amount According to ISO 8502-9, the dwell time
Equivalence, according to Websters
at an extraction rate equal to the method given shall be agreed upon by the involved parties.
Dictionary, means virtually identical.
in ISO 8502-9, and presents the result as total This is, however, not a sufficiently rigorous
Therefore, equivalence does not mean surface density of the salts as described in ISO definition for a repeatable equivalence protocol.
the same but an item or process may 8502-9, expression of results, and accuracy of Therefore, the first step was to define how and
not deviate far to be equivalent. In the determination. which practical method within the ISO 8502-9
documents from IMO (Rec. A798),6 etc., In order to understand the ISO 8502-9, was to be the base line for equivalence.
its strong points, and its weaknesses, in other Research by members of the TG established
there is an undertone that an equivalent
words to define what the equivalent methods that with a dwell time below 60 seconds small
is expected to be at least as good as (or
or processes had to be, the same or better errors in dwell time caused large swings in the
better than) what it replaces. than, the task group (TG) first studied the ISO test results. But with a dwell time at 90 seconds
standard in great detail. or above, the Bresle patch extraction is over
Page 34 www.shiprepairjournal.com
Paints & Coatings
international effort put into this work. The task
group developing this standard practice was
truly international with participants from Europe,
the USA, and Japan working together to ensure
a balanced representation of the international
shipbuilding and shipping industry.
The task force was also enhanced by
the inclusion of very renown experts in the
field on salt contamination measuring.
The precipitated method is included in the
appendix of the new standard.
The standard practice does not in any way
discriminate between alternative products,
technologies, or approaches to matching
the results of ISO 8502-9. The purpose of
the standard is to create an opportunity for
This salt measuring strip uses the same
technologies that give home pregnancy and Model SSM-21P Surface SalinityMeter
glucose tests easy operation and fast test times.
80% complete, the influence of errors in dwell
time is diminished, and as a consequence the
variability of the measurement is half of what it
is below 60 seconds dwell time. Therefore, a
dwell time of 90 seconds was adopted.
The process in ISO 8502-9 also describes
the transfer of the salt-contaminated liquid
from the patch to be put into beakers, followed
by conductivity reading, again increasing the
uncertainty and the possibility of errors. The
most common process used in the industry is in
fact thought to take direct conductivity readings
which reduces the risk of errors.
By going through the ISO8502-9 in detail
in this manner the Task Group developed a
superior understanding of it, and a well defined
method or procedure to use ISO 8502-9 was
precipitated, founded on the most common
way the standard is in fact used, and with clear
parameters defined such that the degree of
variation in measurements is minimised.
This practical ISO 8502-9 method was then
tested, modified, and validated by several
layers of testing. These tests were conducted
both in Asia and in the USA, just to show the

Volume 7 Issue 1 Page 35


Paints & Coatings
that is not clear is stripe coating by brush or
roller an issue that has been considered many
times at IMO and still is not fully agreed clear,
then we have the volume of reporting required
in the Coating Technical File (CTF), the extent
of quality control at the shop priming plant, and
more issues.
NACE can also provide a forum and
structure to help with the creation of a testing
protocol for cargo tank coatings for crude
oil tankers (in an upcoming IMO PSPC). The
IMO correspondence group working on that
standard failed to reach an agreement on this,
and it has now become an urgent matter.

Conclusion
The issue of equivalence in the IMO PSPC is
something that the industry is well advised to
take seriously. NACE International has shown
This is a third tool seen here applied to an actual block in a to have the structure in place to handle these
Shipyard location real life situation. This tool has also be issues well, and is ready to step up to the table.
tested and shown to be equivalent to ISO 8502-9 The new ISO 8502-9 equivalence standard,
many different approaches to be evaluated Which of these tools and methods, and what NACE SP0508-2008, is available from the
for equivalence to ISO 8502-9 in a consistent others are being developed as we speak that NACE International Store at www.nace.org for
and scientifically rigorous test of their analytical the authors are not aware off, that the market complimentary download by NACE members,
capabilities using test samples relevant to will decide are the most useful is not possible or for purchase by credit card at list price.
shipbuilders. Then shipbuilders and other to predict at this time. We assume that the
interested parties have the flexibility to choose most suited solution will also depend on the
solution/s they prefer for their particular application, surface, frequency of measurements Marineline presents
needs and situation, confident that they can and many other factors. It might very well be the
still meet the requirements of the IMO PSPC. case that there will be many equivalent solutions Green Technology
The important issue is that whatever tool they used on the market in the future.
choose to use, that has been qualified using this There are number of other issues that would US-based Advanced Polymer Coatings
new NACE standard, will give the same value benefit from being better defined one is the recently presented the green technology of
of salt as would have been the case using the equivalence of an inhibitor-free zinc silicate the MarineLine tank lining system, developed
Bresle patch as per ISO 8502-9. Hence, all shop primer; another is equivalence of the to protect maritime chemical tankers and their
tools qualified will show the same value under testing protocol in the appendix, a third one cargos. Green products, based on sound
the same circumstances. But, it is not for NACE
International to opinionate on which particular Intersleek on the ferry Majestic
method or tool that anyone should use. That is
for the market to do!
It is worth noting here that there is nothing
in the IMO standard that require certification
of equivalence. In order to avoid future
interpretation issues and risks it is wise to
have the equivalency well documented, and
this standard provides for that, including the
documents and reports that should accompany
the statement of equivalence issued by the
manufacturer. The important aspect to note
here is that the test is reproducible and can
be repeated by anyone who doubts, and if it
is shown that a particular manufacturer had
been less than honest, that manufacturer
faces a significant risk! Hence, the chance of
falsification and cheating is small thanks to the
open process at NACE. How the equivalence
is defined is out in the open for all to see this
removes doubt, and establishes trust, two very
important aspects.
Page 36 www.shiprepairjournal.com
Paints & Coatings
environmental policies, are becoming an important component in how
companies do business today.
MarineLine coatings technology is formulated on a tightly knit, cross-linked
organic-inorganic polymer structure, that when heat cured, creates a nearly
impermeable barrier. The coating resists chemical attack from a wide range
of aggressive cargoes and assures product purity from port to port, virtually
eliminating tainted cargoes from being discarded, a problem that can occur
with conventional epoxy coatings. This is a real plus for the environment.
Shipowners and chemical companies specify MarineLine as the cargo
tank lining of choice for all types of aggressive chemical cargos, CPPs,
and edible oils. In addition to the chemical resistance performance,
the extremely smooth, hard, slick surface of MarineLine makes tank
cleaning an easy process. During port changeover, no extensive cleaning
chemicals are needed to wash the tank walls, thus greatly reducing the
use of cleaning chemicals, requiring less fuel consumption for cleaning
equipment, and lowering emissions, all excellent green advantages.
Faster cleaning also leads to prompt turnaround, so chemical carriers can
go back into service quickly, maximising the usage of the vessels, another
green concept.
MarineLine, which is sometimes referred to as liquid stainless steel,
is coated directly onto the carbon steel substrate of the ships tanks. This
replaces the need to fabricate tanks made of stainless steel that can
be very costly. It is estimated by APC that a carbon steel tank coated
with MarineLine cost less than one-sixth of the price for an equivalent
tank fabricated in stainless steel, thus further preserving resources of the
shipowner and shipyard, an additional green benefit.

Intersleek coating for GNV vessels


Italys Grandi Navi Veloci (GNV), one of the leading cruise/ferries
operators in the Mediterranean has converted all vessels at maintenance
and repair drydocking to the biocide free, foul release system, Intersleek.
The conversion process began in 2005 with the application of Intersleek
700, a silicone based foul release system, on the 32,700 grt, 23 knot
cruise ferry Majestic. Since then another four vessels, the Fantastic,
Splendid, Excellent and Excelsior have all been coated with Intersleek 700.
In January 2009, after 40 months service in one of the worlds most
severe fouling environments, the Majestic drydocked in Ente Bacini
Shipyard, Genoa. The hull was described as being in excellent condition,
smooth, glossy and with minimal mechanical damage. In fact only 30
litres of Intersleek was required for touch-up on the bow before the vessel
returned to service.
Bruno Dionisi, GNV Technical Consultant, commenting on the
performance of Intersleek on the Majestic said, On average this
product provides undisputed advantages which, in our case, are
represented by a bunker saving of around 6 7%, a significant
reduction in time spent in dry dock and hull washing costs and, most of
all, an overall saving on the complete economic paint scheme which
can be evaluated at around 100,000.
Even before the Majestic returned to drydock, proven fleet fuel savings
had already influenced GNVs decision to further maximise operational
benefit and upgrade from Intersleek 700 by coating a further two vessels
in the fleet, the La Superba and La Suprema, with Intersleek 900, the
fluoropolymer based system offering the very latest advances in foul
release technology. The La Superba, completed in March 2007 is the
largest cruise ferry in the world and was the first vessel in Italy to be
coated with Intersleek 900. Smoother, tougher and with better foul release
capabilities than its silicone based predecessor, Intersleek 900 has now
been applied on over 50 passenger vessels worldwide.
Volume 7 Issue 1 Page 37
Paints & Coatings
new Danish products that demonstrate a clear
market focus with outstanding technological
innovation. We are extremely proud of this
award, says Martin Wiese, Hempels Group
Vice President R&D. Its the result of a clear
development strategy that encourages direct
collaboration between our Marketing and
R&D departments to ensure that our R&D
focuses directly on customer needs. More and
more customers demand products that lower
operating costs and help reduce the impact of
their activities on the environment. Hempasil X3
does both these things. Our creative product
engineers have taken an exciting idea and
created a product with incredible economic and
environmental potential.
Hempasil X3 is Hempels third-generation
fouling release coating system and uses
pioneering hydrogel technology to stop fouling
organisms (from biological slime and seaweed
to barnacles) from attaching to a ships hull.
The hydrogel fools the organisms into thinking
Hempels Hempadur Quattro the ships hull is liquid, essentially rendering the
in the world. It also protects an extensive range hull invisible so they dont attach. This keeps the
New anticorrosive of surfaces and structures, from ballast tanks hull smooth and reduces drag in the water. As a
and underwater hulls on vessels to offshore oil result, Hempasil X3 can guarantee fuel savings
epoxy coating and anti- platforms and other structures. This combination of between four and eight per cent in the first
of year-round application and universal coating year of use, depending on the vessel type.
fouling from Hempel can save customers time and money on Hempel supplies SeaTrend software as standard
anticorrosive protection. with Hempasil X3 to enable shipowners to
The new universal primer, Hempadur Quattro, For example, coating a ships hull with a measure the fuel-saving effects for themselves.
is the first anticorrosive coating in a new epoxy Hempadur Quattro specification instead of a Hempasil X3 has the potential to save the
category Universal Epoxy. Officially launched standard coating mix can decrease application world from millions of tonnes of CO2 each year,
during April, Hempadur Quattro is suitable time by 24 hours at 0C. Meeting ISO/PSPC because less fuel means an equivalent reduction
for a wide range of surfaces and offers a year- regulations new IMO/PSPC rules call for 15- in CO2 emissions from vessels. Imagine
round application window. And it has now year protection for ballast tanks. And because Hempasil X3 was applied to the entire world
been type-approved in accordance with IMO/ Hempadur Quattro can meet these demands, fleet. Potentially, it could save the world from
PSPC rules for ballast tanks which call for 15- it gives shipowners and shipyards a simple, 90m t of CO2 a year, the same amount of CO2
year protection. cost-effective way of conforming to the new emitted from Greece, says Torben Rasmussen,
With Hempadur Quattro, Hempel has rules. Hempadur Quattro also has a high Group Product Manager at Hempel.
created a new Universal Epoxy with a high solid solid content, so applying it to many areas of a Based on hydrogel silicone, Hempasil X3 is
content that covers more m2/litre than standard structure or vessel limits the amount of volatile designed for vessel speeds down to 8 knots and
coatings, and has a better anticorrosive organic compounds (VOCs) released into the vessels operating at low activity. The hydrogel is
performance. It can be applied to almost any environment. Using Hempadur Quattro instead made up of a network of water-insoluble, super-
surface, greatly simplifying the specifications, of a standard coating mix on the ballast tanks absorbent polymer chains, and these form
and so reducing costs, on large coating (250,000 m2) of a VLCC, for example, can a microlayer between the solid silicone and
projects. Says Kim Scheibel, Commercial reduce VOCs by four tons or more. the seawater. Due to the high water content,
Project Manager at Hempel: With Hempadur Meanwhile, Hempel has also launched the hydrogel appears as liquid to fouling
Quattro, weve developed a coating that has Hempasil X3, which is an innovative new organisms, making the hull invisible.
many applications and uses. It offers better coating for ships hulls that can save shipowners
protection from corrosion than its predecessors, thousands of dollars in fuel bills and drastically
and offers value for money and a good return cut the amount of CO2 released into the Proof of durability for
on investment for customers. environment and it has now won a prestigious
Suitable for application 365 days a year award for outstanding product development Ecospeed
Hempels fourth-generation universal primer and innovation.
solution, Hempadur Quattro has already been Hempasil X3, the new antifouling coating At the beginning of 2009 owner Interscan
field-tested in South Korea. Results show that developed by Denmark-based Hempel, has Schiffahrtsgesellschaft mbHs 3,086 dwt general
it can be applied in temperatures from 40C won Ingenirens Product Award 2009. The cargo vessel Patriot came into drydock in
to -10C, and this wide range means it can be prize is given by Ingeniren, a magazine Wewelsfleth, Germany to have four new inserts
applied at any time of the year almost anywhere published by the Danish Society of Engineers, to installed after an unfortunate grounding. At
Page 38 www.shiprepairjournal.com
Paints & Coatings
that point the vessel had been sailing with an to ship owners. Those who took the company into tangible cost savings.
Ecospeed protective coating in the Baltic area up on this invitation to visit the vessel during SylAdvance 800 is designed to give consistent,
for three and a half years and needed only the drydocking could clearly see that besides a linear fouling release over its operational life
minor touch ups to its coating. few touch ups, covering only 0.1% of the total and provide effective self-polishing, the result of
Patriot is an ice going general cargo vessel that surface and requiring less than 5 l of paint, exhaustive shipboard and static tests of a new
trades mostly in the Baltic area and more specific only the new inserts had to be coated. No new delivery system, according to technical sales and
between Finland, where it passes through the paint layers were required on the rest of the support manager Steve Riley.
Saimaa canal that connects the Gulf of Finland underwater hull. The touch up area was situated Test patching of bulk carriers, tankers and
with Lake Saimaa, and Sweden. For a period primarily at the sides of the vessel. The damage containerships trading worldwide in a variety
of up to four months per year large parts of the mainly occurred during the passing of locks of of marine environments has been followed
waters in this area are frozen and the vessels the Saimaa canal where the vessel only has a by complete applications on 37 vessels over
underwater hull almost constantly has to undergo margin of a few centimetres on each side. two years. The result was enough to gain an
the impact of large pieces of floating ice. endorsement from V.Ships that the use of SA800
The vessel sometimes leaves its standard on the containership CSCL Qingdao was able
route to sail to the United Kingdom or even the Fuel saving using Sigma to deliver fuel savings of 2.5%.
much warmer waters surrounding Spain. This The environmental advantages extend to its
transition has no effect on the Ecospeed coating Hollands PPG Protective Coatings is promising application, given that the paint is tin-free and
whatsoever and after three winters the vessel fuel efficiency savings of between 2% and 5% has high volume solids and thus reduced VOC
has suffered no degradation in hull protection for its new generation of fouling release marine emissions. Mr Riley says a two-coat application
nor any loss of performance as is common for paints and says shipyards can share the benefits will provide continuous protection for 60
ships sailing similar routes with other coatings. of their products faster application times. The months and can provide fuel savings up to 3%
When the vessel came into drydock three company is offering a choice of two premium based on normal operating activity.
and a half years after being coated it presented systems; SylAdvance 800 is a co-biocide silyl SigmaGlide 990 is the latest iteration of the
Subsea Industries with the perfect occasion to acrylate antifouling and SigmaGlide 900, which biocide-free range and PPG is promising fuel
give everyone interested the opportunity to see is totally biocide-free. Both come with green savings of 5% from full bare steel applications,
first-hand the advantages Ecospeed can give credentials which the company says translate thanks to the systems low surface energy and
hydrophobic properties. Product manager
The Patriot in Drydock Sijmon Visser said Sigma would pay out on
a sliding scale if owners did not see savings
over a maximum of two years. He estimated
SG990 was designed to provide decreased
power demand in the order of 2.5% for an LNG
carrier and up to 10% for a containership.
Sigma has outfitted its previous system on
some 150 fast, slow and static vessels including
20 ships for AP Moller Maersk with satisfactory
results and says SigmaGlide is as effective on
static hulls such as FPSOs as it is on fast moving
ships. Short run, high speed ferries have had
a seven year service interval, though five is the
average, he said.
The company is still testing complete
effectiveness in overcoating applications but has
completed fast turnaround work in repair yards,
reducing the potential length of dry-docking,
something it accepts, might not at first be
appreciated by repair yards.
For Maersk, PPG completed a SigmaGlide
890 repair in seven days rather than the 12
they were expecting, which gave them time and
cost savings. Mr Riley accepts that yards might
think Sigma is reducing their earning power, but
urges them to think creatively.
Its the glass half-full principle. We are
proposing a system that takes less time to apply
and could last five years. For the shipyard,
that suggests they wont earn as much but the
smarter ones have already realised thats an
opportunity to get more ships in and out faster
and earn more in the long run. SRJ
Page 40 www.shiprepairjournal.com
Underwater Repairs
when it does happen, it is not always convenient
to wait until the next drydocking. It is therefore,
essential that sea valves can be opened while
the vessel remains afloat. For this, we use our
own specially made to measure blanks that fit
over the sea chests and overboard discharges.
When the blanks are secured in place, this
then enables the inboard crew to maintain or
replace the sea valves as necessary. Cofferdams
have been developed and approved by
the Classification services for carrying out
permanent repairs to shell plating underwater.
On completion of any underwater operation, a
detailed photographic report is always submitted.

Jet Edge celebrates


25th Anniversary
US-based Jet Edge, Inc., a leading
manufacturer of industrial waterjet cutting and
A team of UWSC divers return to Singapore surface preparation systems, is celebrating
the scamper system. The scamper hull cleaning its 25th anniversary in the waterjet industry in
UWSC machine has been specially developed to 2009. Jet Edge entered the waterjet industry in
remove marine growth without damaging the 1984 as a manufacturer of 55,000 psi waterjet
Singapores Underwater Shipcare Pte all important paint surfaces underneath. intensifier pumps for precision water jet cutting
Ltd (UWSC) is an independent company Underwater propeller polishing and and 36,000 psi waterjet pumps and portable
specialising in the provision of underwater maintaining smooth propeller surfaces are now equipment for mobile waterjet cutting, cleaning
diving services to the shipping industry in South fully appreciated, but propellers do foul up and and surface preparation applications. Jet Edge
East Asia. UWSC also has an association with for this we use our multigrade non abrasive began manufacturing precision waterjet cutting
eighty-six diving stations strategically located in polishing system. This system can polish blades tables in 1998. In 2007, it became one of the
all main shipping ports of the world to provide surface down to and better than one micron first waterjet manufacturers to offer a 90,000
a round-the clock, round-the-world underwater C.L.A. which equates to a Rupert A on the psi waterjet intensifier pump, which increases
service from a single source. Rupert Comparator. productivity by 40-50% for many materials and
The majority of the work is carried out using From time to time, sea valves give trouble and reduces operating costs by as much as 40%.

The Jet Edge Versacutter system

Page 42 www.shiprepairjournal.com
Underwater Repairs
Jet Edge waterjet systems are used around This makes it possible for operators to cut located in the gearbox. Because the ship had just
the world by a wide variety of industries, in areas where flames are restricted. It also left the shipyard after a big structural operation
including aerospace and defence, automotive, eliminates heat-affected zones. Jet Edges had been performed, keeping the ships schedule
petrochemical, energy and general Hydraulic Versacutter water jet system is was essential and Hydrex was contacted by the
manufacturing. Jet Edge precision waterjets cut powered by Jet Edges 4,100 bar waterjet customer and asked to find a solution which
virtually any material, from metals and stone to intensifier pumps, which are available in electric would avoid the need to drydock again.
carpet, foam and even food. Jet Edges waterjet or diesel models up to 280 HP. The repair started with the installation of the
surface preparation tools are used for paint, flexible mobdocks and emptying of all water
coatings and corrosion removal, and Jet Edge from the thruster tunnel. The bolts securing
mobile waterjet cutters are primarily used to cut Thruster repair afloat in the cover of the gearbox were then removed
pipelines, steel reinforced concrete, reactor vessels and two of them were replaced by threaded
and fabricated metal structures. They are ideal for Den Helder bars. This enabled our divers to push back the
cutting where flames and heat are restricted. hood while keeping it in the correct position. A
Jet Edges success over the past 25 years When a military operations vessel experienced video inspection revealed that the feedback rod
can be attributed to our phenomenal customer a failure in the feedback system of one of its had broken off and so a replacement rod was
loyalty and our company-wide dedication to thrusters, we mobilised a team to Den Helder, acquired and brought inside the tunnel where
providing quality products and outstanding the Netherlands, to perform the necessary it was installed. The cover was then slid back
customer support, said Jude Lague, Jet Edge repairs afloat with the use of our flexible into place and secured again. Tests confirmed
president. We are very proud of the fact that mobdocks. These lightweight flexible mobdocks the repair to be successful and the flexible
97% of our customers say they would buy from are easy to transport and are used to close mobdocks were removed.
Jet Edge again. That speaks volumes of our off the thruster tunnel on both sides, allowing Thanks to the very pleasant and smooth
products and our employees. our divers to empty all water from the room cooperation with the crew of the ship, the
Meanwhile, Jet Edge has introduced its new and create a dry environment around the manufacturer of the thruster and all other
Hydraulic Versacutter portable waterjet cutting unit. In this way the required operation can parties involved, the operation was carried out
and bevelling system. The Jet Edge Hydraulic be performed underwater in dry conditions, swiftly. By using the mobdocks the customer
Versacutter is a hydraulically controlled mobile whether it entails the removal or installation was able to have the damage repaired without
waterjet system that moves along rigid or flexible of an entire unit or, as was the case with the the removal of the thruster. This allowed him to
track to cut flat or curved surfaces. It cuts with operation described in this article, repair work keep his vessel out of drydock and maintain the
a 4,100 bar abrasive waterjet. The Versacutter on a specific part. sailing schedule
is ideal for cutting pipelines, steel reinforced While on its way to Den Helder, a breakdown Meanwhile, Hydrex recently used its latest cold
concrete, reactor vessels and fabricated metal occurred in the feedback system that specifies straightening machine to repair the propeller
structures. It cuts without flames and does not the position of the vessels bow thruster blades. blade of a container vessel in Rotterdam that
generate heat. This indicated a problem with the feedback rod was bent more than 60 degrees towards the

Hydrex cold straightening machine


for the repair of propeller blades

Page 44 www.shiprepairjournal.com
Underwater Repairs
pressure side. The Hydrex cold straightening Patch saves catch them to fit over any dents or protrusions and
procedure has been in use for quite some time they are fixed in place over the hole by a flexible
now but the companys research department Miko patches came to the rescue when aluminium frame that goes on top of the Hat
has been looking into ways to expand the the 60m stern trawler Nybo was struck by brim. Divers will then use a combination of
technique even further to improve the offered another trawler whilst at anchor at Vads in the permanent magnets and special staples that
services. This has led to the development of a Varanger Fjord, Norway. The early morning can penetrate the aluminium frame and the hull
new model of the straightening machine, which collision resulted in the Nybo sustaining a 3 m plating to secure the patch with a watertight seal.
is compatible with the existing model and is used x 40 cm gash in its hull through which water This can create a temporary repair of sufficient
to restore more severely bent propeller blades to began pouring into a hold containing 180 tons quality to satisfy a ships insurers so that it can
their original condition. of freshly caught and frozen fish. make a substantial voyage to a dry dock.
When an inspection revealed one of the For a while the vessel looked in danger of Some reinforcements to the web frames and
propeller blades to be seriously bent, the owners sinking but it was successfully brought alongside stiffeners of the Nybo and the installation of
of the container vessel contacted Hydrex. The a pier without injury. Crew from the Norwegian an internal cofferdam also proved necessary.
damage prevented the motor from achieving Coastguard vessel, KV Farm then used two Miko Once these were completed the vessel was
its normal capacity and decreased the ships magnetic plasters from its emergency Tanker Kit considered seaworthy and allowed to work until
efficiency by around 10%, a problem which to make a temporary repair. Measuring 2.5 x the end of the fishing season. This proved to be
until recently could only be fixed by cropping the 2.25 m and 0.90 x 1.25 the magnetic patches an important cash bonus for the boats owner
damaged area. were quickly applied to seal the gash. This who resumed trawling in Arctic waters for three
A Hydrex team attended the ship where an enabled the vessels onboard pumps to empty weeks with the patch in place before going to a
inspection of the blade showed that fortunately no the cargo hold and for the catch to be unloaded dry dock in Harstad for permanent repair when
surface cracking had taken place. Based on the and 120 tons of it to be saved. the season closed.
results obtained by the survey, a feasibility study At the request of the Norwegian Coastal The use of magnetic patches has resulted in
was done in consultation with an Aegir Marine Administration, Oslo-based Miko Marine AS the oil field supply ship CM Service returning to
Propulsion Systems engineer and a proposal was was then commissioned to fit a Miko Hat- work in just 60 days after its hull was holed in
offered to the customer and duly accepted. Shaped patch over the damage so that the boat the Caspian Sea in November. The 54 m vessel
After the necessary calculations had been could sail to a yard. A standard 3 x 1 m Hat- was on supply duties offshore Kazakhstan when
made, the blade was straightened back to its Shaped Miko Plaster patch was driven overnight it hit an uncharted object that ripped two holes
original position, taking care not to create any from Lofoten to Vads and fitted within six hours in its hull plating just below the engine room.
cracks as the blade already had suffered a great using an aluminium frame and an HD 200 There were no injuries but the engine room
deal of stress. underwater stapling tool. was flooded and a divers inspection revealed
Thanks to the trained Hydrex diver/technicians Speaking on completion of the repair, Nicolai two gashes, one 60 cm x 20 cm and the other
who have experience in making decisions on site Michelsen, managing director of Miko Marine 80 cm x 10 cm. The ship was 300 miles from the
and the close co-operation with Aegir Marine, AS explained; The Hat-shaped patches are nearest drydock in Baku and towing it there while
the team was able to leave the ship again only used when a hole is torn into a hull and leaves a the engine room remained flooded would have
10 hrs after arriving at the location, causing no surface that is too uneven for magnetic patches been an insurance nightmare. The conventional
delay for the vessel. According to the satisfied to be applied, he said. They are made from and time consuming alternative would have
customer the ship is now running the same as similar high strength materials as the magnetic been to use divers and attempt to weld patches
before the damage and without any unusual patches but are further reinforced by Kevlar/ to the 10 mm hull plating underwater. Instead an
vibration or over-consumption or overheating of Aramide fibres so they are similar to the fabrics Emergency Response Bag of magnetic patches
the main engine. used in bullet proof vests. Their shape enables was flown-in from Miko Marine, Norway and
delivered to the CM Service the following day.
The patched Nybo alongside the The flexible magnetic patches were quickly fitted
pier at Vads (photo Geir Birkely)
over the holes by in-house and contract divers who
added reinforcing with supplementary high-power
magnets. Once in place, the magnetic patches
enabled the engine room to be pumped partly
dry and the ship was under tow to Baku within six
hours. At the end of a two day voyage conducted
at 5 knots, the CM Service entered a dry dock
in Baku where the patches were found to be
completely intact with the supplementary magnets
undisturbed by the voyage.
The magnetic patches proved to be a major
benefit to us, said George Macleod, director
of Caspian Mainport, the ships owner. It is a
fantastic system as it saved us a huge amount
of time and money. It could have been a
very complicated repair job but the magnetic
patches got us out of a difficult situation and the
ship has now gone back to work.
Page 48 www.shiprepairjournal.com
Underwater Repairs
Ice work for SSA In this particular case the ice was so thick it repairs typically take between 8 and 14 hrs.
prevented the vessel from coming alongside and Before you crop a propeller blade, give us a
With the heavy Ice flows that blanketed the the vessel remained stuck 8.5 m off of the pier. call for an independent evaluation.
Northern hemisphere this winter the diver/ Once a dive plan was confirmed and inspection During manoeuvering, a cruise vessel
technicians of the Subsea Solutions Alliance dives were completed, a repair procedure experienced a sudden seizure of one of their
(SSA) were very busy repairing and straightening was developed and presented to both the port bow thrusters. Not knowing the cause of this
bent propeller blades. Last month two propellers authorities and classification society so that the sudden stoppage of the bow thruster, the diver/
were repaired on the St Lawrence seaway, vessel could sail upon the completion of the technicians from the SSA in Miami were called
one was repaired in Halifax, Canada, one in repairs. With proven technology of straightening in to investigate. To everyones surprise a
Cozumel Mexico, one in La Paz Mexico, one in large bends in propellers underwater the SSA Caribbean Fender (large truck tyre) was found
Jamaica, two in San Juan Puerto Rico, another remains the only company that can provide on lodged in the thruster. Due to the extent of the
in Portland Oregon and lastly one was repaired a global basis the ability to straighten propellers damage to the thruster unit it was decided to
in Singapore. underwater with a cold static load press. By remove the entire unit underwater for overhaul
Additionally CPP propeller blades were performing over 500 repairs throughout the and repair. Working together with the OEM
changed out in Florida on two separate vessels. world with the cold static load press SSA has of the bow thruster, the unit was successfully
When a vessel contacted us in Northern Canada proven the ability to perform a permanent repair extracted without delaying the vessel or taking it
after incurring damage to its propeller from to a propeller when others have walked away. out of service.
heavy ice, the SSA mobilised diver/technicians SSAs expertise in Hydrodynamic solutions
and specialty tooling from our global pool of allow it to properly repair the damage while at
certified divers to the location within 48 hrs. Even the same time maintain propeller efficiency and New cleaning system
with the ice being over 1 m thick, repairs were vessel performance. Typically repairs can be
performed without hesitation or fail. executed while cargo is being performed and from Cleghorn
The Caviblaster Range Charles Cleghorn has introduced a
revolutionary CE-approved underwater cleaning
system that reduces cleaning time by up to 50%.
The CaviBlaster under-sea cleaning system
induces cavitation to facilitate the removal of
marine growth, such as barnacles and other
encrustations, plus weed, built up corrosion and
all other forms of unwanted growth.
The CaviBlaster works on all types of
materials and can be used on all sub-sea
structures, whether fabricated in wood,
concrete, steel, etc., such as oil rigs, piers,
bridge foundations, ship hulls and fish farm
structures, down to a depth of 100 m. The
cavitation plume does not cause any damage
or degradation of the surface being cleaned,
and does not remove protective surface
coatings such as anti fouling paint. The low-
density (cavitating) nozzle outflow allows
a significant wall effect, such that the full
circumference of small diameter workpieces
( piping/mesh ) can often be cleaned with a
single-aspect approach, ensuring radically
faster cleaning times.
The CaviBlaster works at much lower
pressures than other systems so is particularly
safe to use. It also means that using the system
is much less strenuous, with virtually zero return
thrust, allowing divers to work for much longer.
It is quicker, more efficient and safer than
standard high water pressure cleaning systems,
saving time and money.
The CaviBlaster is compact and portable
so initial set up is simple, quick and easy. It
is manufactured in the USA and available
immediately from stock in the UK exclusively
through Charles Cleghorn Ltd. SRJ
Page 50 www.shiprepairjournal.com
Singapore
Sembawang increases regular With the signing of this FCC contract, five membrane-type lng tankers
are currently scheduled to undergo drydocking and repairs in Sembawang
agreements Shipyard in 2009 with others scheduled for subsequent years. The first two
of these vessels were recently at the yard the 138,200 m3 Methane Kari
When looking at the reference list of ships undergoing general repairs at Elan and the 145,000 m3 Methane Lydon Volney.
Sembawang Shipyard, part of the SembCorp Marine, it is obvious that the This latest FCC has recently been followed by similar agreements with
majority of work carried out in this sector is for regular customers and BW Shipmanagement, Oslo, and Transocean Asia Pacific. These three
those customers are all traditional high-class shipowners/managers. new agreements add to an impressive list, which includes BHP, Jo Tankers,
The latest example involves a Favoured Customer Contract (FCC) Shell, BP Shipping, ASP Shipmanagement, V Ships, and Exmar.
from BG LNG Services, USA. The contract provides for shiprepair, Sembawang also recently announced a new agreement with Australias
refurbishment, upgrading and related marine services for its fleet of lng North West Shelf Shipping Service Co (NWSSSC) for the extensive
tankers. BG LNG Services is a subsidiary of BG Group plc, a world longevity repair of a series of six large lng tankers. The first one, the
leader in natural gas and the selected exclusive partner of Energy Market 127,525 m3 Northwest Sanderling is due in the yard during this summer
Authority (EMA) of Singapore to supply up to 3m t/year (mtpa) of lng to
Singapore for a period of up to 20 years. This long-term maintenance
and refit contract will further boost Singapores ambition to be a major
hub in the lng tanker repair sector and reinforces Sembawang Shipyards
global leadership position in the highly specialised lng tankers repairs and
refurbishment work.
The contract, signed in Houston, USA, by Allyn Risley, President of BG
LNG Services, and Wong Lee-Lin, Executive Director of Sembawang
Shipyard, commits the repairs, refurbishment and upgrading of its fleet
of lng tankers trading in the Far East to Sembawang Shipyard. It also
commits to joint planning, information and experience-sharing to ensure
sustainable targets in the areas of HSE (Health, Safety and Environment),
quality, cost-efficiency and technology advancement are achieved, thereby
setting new benchmarks for the maintenance standard of lng tankers.
Allyn Risley said Sembawang is recognised as one of the safest, most
technically competent and efficient repair yards in the world for refitting lng
tankers. This long-term arrangement will benefit both companies and ensures
our dry dock work is conducted in a safe, timely and cost effective manner. We
look forward to achieving continuous improvement over the coming years by
combining our knowledge and learning from our shared experiences. The ARV1 in Sembawang
We are honoured and delighted to be the chosen partner of BG LNG
Services. BG Group is a world leader in natural gas and partnering with Sembawangs larger projects
BG LNG Services will not only increase our market share of lng repairs/
upgrading business but will also enhance our capabilities level as a world- Sembawang is currently involved in three large scale projects the
class shipyard for lng tankers repairs and upgrades. We thus look forward conversion from a 111,567 dwt tanker to a DP Floating Drilling
to a long-term partnership which will deliver visible mutual benefits and Production Storage & Offloading (FDPSO) unit, the Dynamic Producer for
continuous improvement to both companies said Wong Lee-Lin. Dynamic Producer Inc, part of Brazils Petroserv SA, the unit to be utilised
offshore Brazil. Sembawang is also building a 19,000 dwt fallpipe rock
The BG LNG/Sembawang signing ceremony : From left, Marc Hopkins, dumping vessel for Tideway, part of Belgiums DEME Group. Equinox
Vice President Marine Operations, Americas & Global LNG Shipping, BG
LNG Services, Allyn Risley, President, BG LNG Services, LLC, Wong Lee-Lin,
Offshore has also handed Sembawang a large scale project involving a
Executive Director, Sembawang Shipyard and Wee Kwee Keng, General series of conversions from passenger/car ferries to Accommodation Repair
Manager (Business), Sembawang Shipyard Vessels (ARV).
The Sing$99m Dynamic Producer contract is to convert a 111,567 dwt
tanker into a FDPSO vessel is well underway. The vessel is expected to
be delivered to owners in last quarter of 2009. Upon completion, the DP
FDPSO will be operated on long-term charter to Petrobras at the Espirito
Santo, Campos and Santos Basin off the Brazilian Southeast Coast.
The main workscope includes shop engineering, based on owners
supplied basic and detailed design, procurement of bulk materials,
construction and outfitting of owners supplied machinery, OFE,
systems outfitting and assistance with commissioning. Major fabrication
and installation work expected include approximately 4,700 t of steel
(involving moonpool and utility rooms for drilling operations, four azimuth
thruster rooms), 7,000 pipe spools, cabling work of some 233 km, and
installation of owners supplied drilling equipment. The shipyard will also
construct the new accommodation structure which will comfortably house
a complement of 106 persons. When completed, the new DP FDPSO will
Page 52 www.shiprepairjournal.com
Singapore
have a crude oil drilling and storage capacity of 300,000 bbls.
The S$300m contract from Equinox Offshore Accommodation Limited,
comprising one-plus-five options to convert passenger/car ferries to DP2
Accommodation and Repair Vessels (ARV). The first two, the ARV1 and
the ARV2 are already in the yard, with the ARV1 due to be completed very
shortly. The last in the series will be delivered during 2010.
The work-scope of this Contract includes the rebuilding and
refurbishment of existing cabins and the addition of another 50 cabins
to house a complement of 400 to 500 persons, building of offices,
public areas e.g. restaurant and cinema, conversion of existing car decks
to workshops to be equipped with owners supplied equipment and
machinery, installation of new generators, fresh water generator system
and modification of the piping system. Other major installation work such
as installation of stern thrusters with DP2 capabilities and new 60-ton and
80-ton cranes and an offshore gangway will be carried out to enhance
the vessels performance and manoeuverability in offshore locations.
Upon completion, the vessel will be the worlds first versatile DP2
Accommodation and Repair Vessel (ARV), uniquely designed and
equipped to provide extensive accommodation and workshop facilities to
support and service offshore facilities and projects in deep water areas.
The newbuilding contract from Tideway (DEME) involves the complete
engineering on the basic design package provided by the owners,
construction of the vessels hull, major outfitting of owners supplied
machinery including owners furnished equipment, systems outfitting and
commissioning. Upon completion, this new generation of environmentally
friendly designed fallpipe rock dumping vessel will be equipped with the
DP 2 capability to carry out precise rock placement works at a depth of no
less than 2,000 m. Vessel will be classed with Lloyds Register and will also
comply with Lloyds Environment Protection Code whereby NOx emissions
will be largely minimised. The vessel is scheduled to be delivered in The FPSO Capixaba which arrived back for a
January 2011 for deployment worldwide and will be Tideways biggest modification to Keppel Shipyard following a fast-
fallpipe vessel. track conversion which was completed in 2006.
One general refit contract coming up (November 2009) is the general through the narrow Volga-Don River Canal System to a shipyard in the
drydocking and refit of Carnival Cunards 70,310 grt P&O Cruise- Caspian Sea for the joining of the vessel. The hull strips are expected
operated cruise vessel Ocean Village 2. The work will be over a two to cross the canal by November 2009. Bumi Armada, a long-standing
week period starting in November this year. Sembawang is Singapores customer of Keppel Shipyard, is also currently converting the FPSO
leading shiprepair yard in the cruise market, this year Star Cruises 75,338 Armada Perdana at the yard.
grt Superstar Virgo, the 12,586 grt casino ship Royal Star, and Costa The latest FPSO project comes from Monte Carlos Single Buoy
Crocieres 28,597 grt Costa Allegro all having been completed. Also due Moorings Inc (SBM) and involves the modification of FPSO Capixaba,
at the very end of this year is another vessel from Cunard the 9,975 grt which was a fast-track conversion carried out by Keppel Shipyard in 2006.
Seabourne Pride. The new work scope includes the installation of four new modules and
the associated integration plus modification of the existing topsides and
turret. The FPSO is currently deployed in the Golfinho field, Brazil, and is
A solid base for Keppel expected to arrive at Keppel Shipyard in August, 2009. FPSO Capixaba
will be modified and upgraded for operation in the Cachalote field in
One of the most reassuring facts about Singapores Keppel Shipyard, part offshore Brazil. The vessel is expected to be back in operation in Brazil in
of the Keppel Offshore & Marine Group, is that there always appears to
be a solid basis of conversion and offshore work in the three yards, which The Okha in Tuas Shipyard
are operated by the company. Currently there are a total of 13 large
projects including nine FPSO, FSO and FSRU projects underway in the
Tuas and Benoi yards, two outfitting operations involving drillships in the
Gul yard, the construction of a newbuilding drillship for Bumi Armadas
operation in the Caspian Sea, and the construction of a turret for BP Skav
in the Benoi yard. The drillships outfitting project involves two Chinese-
built hulls, Bully 1 and Bully 2, being outfitted in Keppels Gul yard for a
joint venture between Frontier Drilling and Shell.
The Bumi Armada Berhad (Bumi Armada) contract involves the
construction of a derrick-lay barge for pipe-laying operations in waters
of up to 100 m in depth. It will be built in two separate hull strips and
mechanically completed in Keppel Shipyard before being transported
Page 54 www.shiprepairjournal.com
Singapore
early 2010. Keppel Shipyards projects with SBM also currently include the
major conversion of FPSO P-57 and FPSO Okha, and the construction of
FPSO Skarvs internal turret for SBM.
Also due out of the yard this year is the 84,040 dwt m3 Susanne,
which is being converted from a tanker to FSO for M3Energy, the unit
to be operated offshore Thailand for a joint venture between PTTEP and
Petronas Carigali. A full list of FPSO contracts underway in Keppel is
shown in the FPSO section of this issue (Page 70)

Keppel is also a base for


regularcustomers
Because Keppel Shipyard has a long list of conversion contracts, it is
commonly believed that the general shiprepair side of the business suffers
accordingly. However, this is obviously not true when visiting the three
Keppel shipyards in Singapore. The general repair side of the yards work
is again based upon regular customers with many first-class owners/
managers using the various facilities operated by Keppel.
Although there are general repair contracts underway in all three yards
the yards are suitable for distinct markets. The Gul Yard (formerly Keppel
Singmarine) operates in the smaller ship market, especially the offshore
supply vessel repair market, and the locally-owned market.
The majority of the conversion projects are carried out at the Tuas
Shipyard, Keppels largest facility, although many general repair contracts
are also underway at this facility. There have been some changes to the
yards infrastructure over recent months a new automated pipe fitting
workshop being constructed for ferrous and non-ferrous piping systems.
In other developments within Keppel Offshore & Marine, the extension
of the graving dock in Philippines Keppel Subic Bay from 350 m in length
to 550 m will be completed later this year, allowing two capsize bulkers

LNG Tanker repairs in Keppel Benoi

Volume 7 Issue 1 Page 55


Singapore
Impressive list of conversion projects
at JSL
Jurong Shipyard Ltd (JSL), also a member of the SembCorp Marine
group, operates successfully in the general repair and conversion sectors
for both the conventional shipping and offshore markets. JSL also has a
newbuilding capability, but currently have no orders in the orderbook.
JSLs list of conversion projects is impressive with some nine such
contracts currently underway. Two tanker FPSO projects are from Japans
Modec, the tankers involved being the 296,230 dwt Bourgogne, which
will be used by BP Angola, and the 261,212 dwt Tohdoh, which will be
renamed Jubilee FPSO after conversion. The next FPSO project to be
The new pipeshop at Keppels Tuas shipyard delivered is the 146,251 dwt Montara Venture, which will be delivered
to be drydocked simultaneously, or part of the dock to be used for the to Tanker Pacific during the coming weeks. Tanker Pacific also has the
marine work for FPSO conversions. 61,052 dwt Caspian Sea in JSL for conversion to FPSO. The one other
Meanwhile, at the Benoi Yard (formerly Hitachi Zosen), the main FPSO conversion involves the 105,000 dwt ARC.
repair sector involves the large gas tanker repair market. The one FSRU The PSVM (ex Bourgogne) FPSO contract involves the installation of an
conversion contract underway at Benoi involves the 138,000 m3 Moss external turret mooring system and process facilities, which include gas
Marine lng tanker Golar Winter, which will be used in Pecan Bay, Brazil turbine generators, oil separation, gas injection/gas lift and water injection
for Petrbras. This is the second FSRU contract completed by Keppel, the system. Planned delivery to MODEC is the first quarter 2011. The FPSO
Golar Spirit completed last year (2008). There is another FSRU conversion is designed to operate for 20 years without drydocking and it will have
contract in the offing the Golar Freeze contract due to be announced production capacity of 150,000 barrels of oil per day and a storage
later this year, Keppel being among the front runners for this contract. capacity of 1,600,000 barrels of oil. The FPSO will be delivered to BP for
The lng tanker repair market is also one of Benois most successful deployment in the Pluto, Saturno, Vnus and Marte (PSVM) Fields in
sectors. The yard has repaired four such vessels this year, three Block 31 offshore Angola, located in water depths of between 1,500 m
being currently in Benoi NYK LNGs 137,354 m3 Al Khor, MO and 2,500 m.
LNGs 137,573 m3 Al Zubarah, and K Line Shipmanagements From the offshore market, JSL is working on four large projects
125,000m3Bishu Maru. including the extensive refurbishment of the semi-submersibles Noble Jim

The Northwest Swan in JSL for general repairs, and (inset) two FPSO conversion
projects at JSL Tanker Pacifics Caspian Sea (far) and the Tohdoh (foreground)

Page 56 www.shiprepairjournal.com
Singapore

General repairs at ST Marine


Adkins and the Bingo IV, as well as the HNO 1088. JSL is also completing
the outfitting of the Russian-built semi-submersible unit Sea Dragon, which Clough Offshore contract almost
originally was expected to be completed in the UK and more recently in
Keppel Verolme, Rotterdam. There is also a second such vessel currently complete at ST Marine
under construction in Russia.
On the general repair side of the yards activities, JSL has an agreement Due for completion in May at ST Marine is the lengthening of the pipe-
with US tanker operator Chevron for the repair of its fleet in the Far East, laying barge Java Constructor, which is owned by Australias Clough
two such projects the 156,835 dwt tanker Orion Voyager currently Java Offshore. She arrived in the yard during December last year and,
underway and another two tankers due in the coming weeks. Also in the following load tests on the 1,000 t deck crane, will be re-delivered in
yard is the 138,000 m3 lng tanker Northwest Swan, the second largest lng May. Work has included the installation of a new 15 m mid-body section
tanker to be repaired this year, the 138,306 m3 SK Sunrise being the first. and upgrading the lifting capacity of the deck crane. The full workscope
The Northwest Swan is operated by Australias North West Shelf Shipping includes:
Service Co (NWSSSC), but is ultimately owned by Chevron and the Hull lengthened by 15 m to provide more deck space and new below
technical team in JSL for the repair is from Chevron. deck engine room and machinery space.
New Power System
The Java Constructor in ST Marine Upgraded Vessel to maintain ABS A1 Barge class and Panamanian Flag
Pedestal crane lift capacity up rated from 400MT to 900MT over the stern
Pipelay system upgrade to 2 x 60 T tensioners and improved pipelay
profile to improve pipelay depth and pipe size capacity
Stern mooring system upgraded by the installation of 4 new AC electric-
powered mooring winches below deck to provide more deck space and
improve performance
Bow mooring system upgraded to 4 new AC electric powered mooring
winches
One of the major markets for Singapores ST Marine over the past
few years has been the dredging industry, many of Europe top dredge
contractors using this yard as a base for repairs. The latest contract comes
from Hollands Van Oord involving the extensive (one month) overhaul of
the 5,500 m3 trailing suction hopper dredger HAM 312.
Recently undergoing general repairs in the yard were two lpg tankers
operated by MOL Logistics the 49,701 dwt Pacific Harmony and the
Page 58 www.shiprepairjournal.com
Singapore
49,242 dwt Co-op Akebono and Formosa Plastics 17,659 dwt lpg tanker our excellent track record in this segment. This order shows that there are
Formosagas Diamond. selective market demands buoyed by increasingly strong fundamentals.
Also recently in the yard was the Odfjell-operated 37,449 dwt chemical We must thank SeaDragon for their trust and confidence in Jurongs ability
tanker NCC Jubail, which is undergoing extensive ballast tank coating to deliver fully functional and ready-to-drill semi-submersible drilling units.
using Hempadur two-coat epoxy. Recently completed was another This Moss Maritime Ultra-Deepwater design provides us with another
chemical tanker from the Odfjell fleet the 6,001 dwt Bow Mate, the industry solution to the oil companies when it comes to rig selection
drydocking schedule of which was brought forward as the vessel required besides the Friede & Goldman EXD Design that Jurong has successfully
contact damage repairs to the boat deck and the generating room. delivered so far. We are very proud to be part of this equation and have
Earlier this year ST Marine also completed repairs to the Bow Master, no doubt the unit when delivered will be the first of its class.
the Bow Singapore, and the Bow Asia. Other ships recently undergoing
general repairs included the Japanese cement carrier Asean Breeze, which
underwent crankshaft renewal and steel repairs. Drydocks World Singapore busy with
general repair work
SeaDragon contract for JSL
Drydocks World South East Asia, part of the Drydocks World Group,
JSL has recently secured a rig order from Gander Drilling Limited, a operates two yards in the Singapore area, both formerly owned by Pan
wholly-owned subsidiary of SeaDragon Offshore Limited, to complete United Marine. The yard in Singapore Drydocks World Singapore is
and deliver a Moss Maritime Full Dynamically Positioned (DP-3) Semi- currently working on the upgrading of the 3,600 dwt offshore construction
submersible drilling unit with an option for an additional unit. vessel Rockwater 2, which is owned by Subsea 7 (headquartered in
The six-column bare-deck hull, built in a Russian shipyard, arrived Aberdeen). Work includes accommodation upgrade, steel repairs, crane
in the yard during April. On arrival, JSL started with the construction, repairs and special survey.
outfitting, furnishing, equipping, testing and completion of the baredeck The Rockwater 2 is a diving support vessel with multi-purpose
hull. Scheduled for delivery by end 2010, the ultra-deepwater harsh capabilities. The vessel has a 16 man single-bell saturation diving
environment semi-submersible rig has already secured a five-year charter system rated to 300 m, consisting of three living chambers and a self
contract with Pemex, Mexicos national oil company. The shipyards propelled hyperbaric lifeboat. A single centreline moonpool is provided
contract value for the first unit is US$247.3m. for diving operations.
This new rig will be built for a water depth rating of 10,000 feet and Ships recently undergoing general repairs include Anglo Eastern (UK)s
maximum drilling depth of 30,000 feet. The rigs ability to operate even in 24,689 dwt containership Kota Wijaya, Odfjells 12,300 dwt chemical
harsh environment gives it the multi-region flexibility to operate worldwide tanker Bow De Feng, Varun Shippings 19,999 dwt lpg tanker Maharishi
as compared to its peers. Shivatreya, and Spliethoffs 12,754 dwt general cargo vessel Eemsgracht.
Mr Don Lee, Jurong Shipyards Senior General Manager of Offshore There are three floating docks at this yard with lifting capacities of 4,350
Division said These are trying times for the industry but we are pleased t, 16,000 t and 16,000 t lifting capacity. There is also extensive newbuilding
that SeaDragon has chosen Jurong as the preferred shipyard based on capabilities in this yard involving vessels up to 20,000 dwt. SRJ

Busy times at DDW Singapore

Page 60 www.shiprepairjournal.com
Malaysia

General repair work underway in MMHE


8,300 dwt Drilling Tender for Seadrill.
New dock for MMHE On the general repair side of the yards activities BW Offshores
322,912 dwt ULCC BW Nisa, which will undergo some 300 tonnes of
It was announced last year that Malaysia Marine & Heavy Engineering steel renewal. BW Offshore is looking to eventually convert this 1983-built
(MMHE) was to purchase a specialised offshore yard in Jahore (Ramania), tanker to a FPSO.
where a new large graving dock would be constructed to increase Also due is the 130,000 m3 lng tanker Tenaga Lima, for general
dramatically the number of lng tankers repaired by MMHI. This expansion repairs. MMHE normally repairs the MISC lng fleet of tankers among
plan has now been scrapped, the new 380 m x 80 m graving dock to be some 10/15 such vessels repaired each year. This is likely to increase
built at the Pasir Gudang yard instead. This is the same size as the larger dramatically once the new graving dock has been commissioned in 2013.
of two graving docks already working in Pasir Gudang. The completion of MISC has a fleet of 29 large lng tankers, all of which use MMHE for
the new dock is scheduled for 2013, and it will be specially designed for scheduled repair operations
the repair of lng tankers. Ships recently in MMHE for general repairs include Idemitsu Tankers
The yards existing facilities include: the 300,544 dwt ULCC Nissho Maru, three from MISC (which has a
Drydock No 1: 385 m x 80 m (400,000 dwt) majority shareholding in the yard) the 102,670 dwt containership
Drydock No 2: 270 m x 46 m (140,000 dwt) Bunga Seroja Satu, the 23,692 dwt containership Bunga Terasek, and
There is also a Syncrolift system (the largest in the world) capable of the 8,661 dwt containership Bunga Mas 5, Johan Shippings 12,000 dwt
handling ships up to 50,000 dwt. There is also a sophisticated cryogenic containership Johan Fortune, and Hidaka Kaiuns 19,773 dwt chemical
workshop, suitable for repairs to equipment from lng tankers. tanker Golden Taka. SRJ
Earlier this year MMHE completed the conversion from tanker to FSO of
the 100,047 dwt oil tanker Orchid II for Malaysian International Shipping LNG tanker repairs in MMHE
Co (MISC), the unit now on station offshore Malaysia for Malaysia
Vietnam Offshore Terminal (L) Ltd (MVOT), a join venture between MISC
and Petroleum Technical Services Corporation (PTSC)..
Currently work is being carried out on the conversion from aframax
tanker (100,024 dwt) to FPSO of the Ruby, also for MISC, for use offshore
Vietnam. She is due for delivery during August this year.
Offshore conversion projects still ongoing at the yard include Global
Process Systems (GPS) jack-up rig Nang Nuan 252, which is being
converted to a Mobile Oil Production Unit (MOPU), along with Malaysia
Offshore Mobile Productions jack-up rig Rig Modu 256 also to be
converted to a MOPU both for use in the D1 Cluster Field project, which
is a joint venture between MISC and GPS. The two rigs will be delivered
in May, and August respectively. MMHE is currently still busy with the
construction of a 1,300 dwt Turret for the MISC Ruby project, and an
Volume 7 Issue 1 Page 61
Indonesia
DDW involved in all industries be used in the installation of wind turbines, two livestock carriers for Siba
Ships, and a cement carrier for Setaf.
Since taking over the Pan United and Labroy yards on the Indonesia The most impressive site when visiting Batam is DDW Graha. The
island of Batam, Dry Docks World South East Asia, headquartered in yard is extremely busy with jack-up rigs for owners throughout the world,
Singapore, has become involved in all aspects of the marine and offshore and has the capability of building semi-submersibles.
industries. The largest yard is DDW Graha (formerly owned by Lebroy), The next delivery involves the mobile oil drilling unit (MODU) Naga2
one of the most extensive rig-building facilities throughout the world. to UMW Standard Drilling, a joint venture between Malaysian and
Shipbuilding is carried out at the Nanindah yard (also formerly owned Norwegian companies, which will be used offshore Malaysia. The next
by Lebroy) and repair and conversion activities are well entrenched in the jack-up is the Naga 3, a sister rig of the Naga 2 for the same owner.
Pertama yard (the former Pan United shipyard). Other orders include two jack-ups for Saipem the Perronegro 6 and
The Pertama yard is operated in connection with DDW Singapore, Perronegro 8, which will both be delivered this year (2009) and a service
and comprises two floating docks of 4,500 tonnes and 22,000 tonnes jack-up for Norways Master Marine.
lifting capacity respectively. The largest project currently underway at DDW Graha is also building a four-legged accommodation platform
the yard is the lengthening two crane barges for Indias Adani Global for Conoco/Phillipps, which will be bridge-linked to a production platform
Pte the Belekari 1 and the Belekari 2. These barges will be utilised as in the Ekofisk Field in the North Sea. The specification of the original
unloading plants at the new Belekari port in the Karnataka district of India. order has been increase, the rig now designed for accommodation of up
The yard has also recently completed the extensive collision damage to 450 personnel. This rig is of the MSC Gusto design and can be easily
repairs to PSM Perkaplans 28,098 dwt bulk carrier Alam Senang. converted for de-commissioning work.
Ships recently undergoing general repairs at the Pertama Yard include
Kuda Nil Marine Services 778 dwt anchor handler Kuda Nil Explorer, Jack-up rigs under construction at DDW Graha
Asia Star Shipmanagements 65,224 dwt bulk carrier Victory Union,
DAmicos containership RR Europa, and Sandigan Ship Services 28,701
dwt bulk carrier Great Chance.
The Nanindah yard is mainly involved in the shipbuilding industry
especially anchor handlers, and offshore supply and support vessels.
Currently the orderbook is impressive, with orders from Greatship (four
anchor handlers), Tidewater (anchor handler), Petra Perdana (two anchor
handlers), Hellenspont (two offshore support vessels), Swire Pacific
Offshore (offshore support vessels), Esnaad (three maintenance vessels)
and Lewek Shipping (accommodation crane barge).
Also under order at this yard are a series of three jack-up
accommodation rigs for Hollands Self Elevating Platforms NV, which will

One of the Berkari barges to be lengthened by DDW Pertama

Page 62 www.shiprepairjournal.com
Indonesia

The Stella Castor a newbuilding livestock carrier at DDW Nanindah


and the renewal and installation of buoyancy casings. Following the
FSO work for ASL completion of the rig-lift, the vessel will return to ASL for the removal of
the temporary modifications.
ASLs shipyard on Batam has recently won a contract to carry out In the yard recently were two specialist sand carriers owned by Van
installation onboard a FSO prior the unit starting operations offshore Oord the Sand carrier 101 and Sand carrier 102, as well as PT
Vietnam. The FSO Kamari is due to arrive in the yard in June this year and Pengerukans 10,420 dwt dredger Aru 11, and the bulk carrier Meisum
will stay for some two months, work including the installations of loading/ BSP 1, the cargo vessel Epic Sasa and Arpeni Pratamas chemical tanker
unloading connections, a new helideck, improvements in the cargo Dewi Sri.
metering system, lifeboat installation, quick release hook, CO2 system, ASL is currently expanding its repair capacity with two new graving
tankblasting, and final Class approval. The tanker has recently been in docks. The two new docks are:
Greeces Hellenic Shipyard. Rempang Dock 230 m x 35 m
Glasgows Anglo-Eastern has also sent one of its fleet to ASL for Galang Dock 180 m x 25 m
modification work the 57,021 dwt heavy lift vessel Black Marlin. The yard is also extending its current graving dock (Batam Dock)
The vessel arrived at the yard after the Easter period to have her main to 260 m x 60 m. All three docks will be operational by the end of
deck modified to allow the vessel to carry a jack-up rig from Indonesia September this year. There is also a smaller floating dock available for
to China. This included the fabrication of grillage and skidbeams, general repair work. SRJ

The Dewi Sri in the existing graving dock at ASL One of the new docks under construction at ASL

Page 64 www.shiprepairjournal.com
FPSOs

The number of FPSOs in operation is likely to


increase dramatically in the coming years

Future market remains Hegh floats new concepts for the


potentiallyhopeful lng supply chain
Many consultancy companies throughout the world produce detailed Floating technology will provide the principal means of developing
reports regarding the FPSO market conversion and newbuilding. The tomorrows reserves of oil and gas, Hegh LNG executives believe.
majority of them say that, although the market has withdrawn following They point to literally thousands of hydrocarbon reserves which have
the breakdown of the worlds financial markets, potentially this market is been either too small or too difficult to exploit until now. However,
the best in which the shiprepair yards can find high-value contracts in the notwithstanding the present downturn in demand which energy analysts
years to come. believe is merely a temporary blip, demand for energy will continue to rise
A number of ship repair yards throughout the world have been involved and, in the long run, so too will prices. Reserves that were uneconomic
in the tanker to FPSO/FSO conversion market, although the current yesterday will be very attractive for development tomorrow.
situation is the Drydocks World Dubai competes with the majority of Hegh LNG President and Chief Executive Sveinung Sthle sees the
yards in the Singapore area for such contracts. As deliveries of current widespread application of floating plant across the lng sector in the future.
orders takes place, the number of existing orders will obviously reduce He believes that the gas sector is just a few years behind oil and points out
dramatically especially by the end of this year. However, many predict that there are already 170 FPSOs in operation around the world, and many
that, if the oil price comes up to a consistent US$60-70/bbl, then delayed more at various stages of planning and construction. He sees large numbers
orders will rush onto the market and many say that there are a number of LNG FPSOs and floating storage and regasification units facilitating
of delayed contracts out there as many as 150 according to some the economic development of relatively small or inaccessible gas reserves,
sources, although around 90 is a more accurate figure. hitherto classed as stranded gas and of no commercial interest.
The long term reasons why this market will return quickly are easily seen: And furthermore, the company has been investing significant funds in
Energy demand is widely expected to continue to grow at 1 to 1.5% the research and development of floating terminals which, it believes,
annually over the next several decades, with oil expected to be the will enable the industry to move forward by avoiding the heavy local
primary source of future energy supply. Sources of oil are constrained, opposition which has either delayed or prevented the construction of so
therefore the development of marginal oil fields will continue to increase many terminals in so many locations.
as more difficult oil sources are tapped. In fact, company executives will go so far as to say that future lng
Deepwater development has been constrained by rig availability. With developments in the US are likely to be based almost entirely on floating plant.
almost double the number of deepwater drill rigs operating by 2012, It points out that a number of major companies including BP, Gaz de
the number of deepwater finds will undoubtedly increase, leading to a France and Shell have all had projects cancelled, even after spending
growing requirement for floating production systems. millions of dollars on public relations and the consultation process. The
Page 66 www.shiprepairjournal.com
FPSOs
fact is: however good the sectors safety record, no-one wants an lng and Samsung. A key aspect of the companys technology is its ship-to-
terminal anywhere nearby. But floating plant can be located close to ship lng transfer system. This has provided the basis for development of
consuming markets, says Hegh LNGs Sthle, yet far enough away to shuttle and regasification vessels (SRVs).
avoid such opposition. These are sophisticated purpose-built vessels lng carriers with
In the early stages of floating lng development, much of the plant is dedicated regasification plant mounted on deck designed to ship lng
likely to be purpose built. However, as the technology moves forward, there between a liquefaction terminal and a deepwater port. Lng from the
is likely to be a growing market in the conversion and re-engineering of regasification skids is piped through a turret on the bow, a riser and a
existing units, admittedly a highly specialised sector but one that is sure to subsea pipeline to shore. SRVs are more flexible and cost-effective than
be of interest to repair yards with experience in the lng servicing business. fixed terminals, Hegh says, and they have a limited impact on the
Much of the companys technology has been developed in partnership environment and bypass the sticky issue of lng plant construction on shore.
with specialists in their own fields including Aker Yards, now STX Europe, The company currently has two SRVs under construction at Samsung.
Bluewater, Chicago Bridge and Iron Company, DNV, Kongsberg, Technip On delivery the first one by the end of the year the two vessels will be
deployed on the companys Neptune project, nine nautical miles offshore
in Massachusetts Bay, US. With a delivered price of around $330m each,
the units are more expensive that conventional lng carriers but significantly
cheaper than land-based alternatives. They will be owned and operated
by Hegh LNG but long-term chartered to Gaz de France for 25 years.
Other floating projects on which the company is currently working
include two so-called Deepwater Ports (DPW). Port Dolphin Energy LLC
has applied to US authorities for a license to build, own and operate
a DPW off the coast of Florida, 28 miles offshore in Tampa Bay in
approximately 30 m of water. Meanwhile, in the UK, the company is
hoping to operate similar plant at Port Meridian, a little more than 20
miles of the north west coast of the UK, close to Barrow-in-Furness. This
facility, for which approvals are also being sought, will comprise of one or
more Floating Re-gasification Units (FSRUs), two unloading buoys and a
large diameter subsea pipeline. Onshore facilities will link the terminal to
the UKs gas network.
A new FSRU, likely to be ordered by the end of this year, will also be
required for the companys Triton project in the Adriatic Sea. The new unit
likely to have a capacity of 170-180,000 m will be moored some 30
miles off Ancona.

Sveinung Sthle The gas sector is just a few years behind oil

Hoegh LNGs FPSO system

Volume 7 Issue 1 Page 67


FPSOs
LNG projects beginning to come to both sets of operations, according to GL Executive Board Member
Pekka Paasivaara.
online The class society will benefit from Noble Dentons expertise in the high-
end offshore and consultancy fields, he said, while Noble Denton stands
So far there have been a total of three Floating Re-gasification & Storage to benefit from GLs extensive global network. In particular, the engineering
Unit (FSRU) conversion contracts placed, two with Singapores Keppel firm which will continue to trade under its own brand, will gain more than a
Shipyard and one with Drydocks World Dubai. However, there are foot up in the promising Asian market where GL has a significant presence
reported to be a number of further projects requiring the conversion of a amongst most of the worlds newbuilding and repair yards.
large lng tanker to FSRUs. Amongst the offshore markets that are likely to be developed with the
Currently at Keppels Benoi shipyard is the 138,000 m3 Moss Marine- benefit of floating technology are regions off the coasts of Malaysia,
type lng tanker Golar Winter, which is being converted from lng tanker to Indonesia, China and Australia. Developments will span both oil and
FSRU, for use offshore Brazil for Petrobras. Last year Keppel completed a gas reserves, with the latter growing in importance as gas-focused
similar conversion contract onboard the Golar Spirit. When completed in floating technology becomes available. However, a whole range of other
the second quarter of 2009, the FSRU Golar Winter will be capable of re- deepwater regions are catching the attention of developers including
gasifying 14mm3 of natural gas/day. Like the Golar Spirit, it will be operated Mexico and Venezuela, the Caspian Sea and of course the Arctic.
by Brazilian state-run oil company Petrobras SA, and moored at a pier in the Certainly Paasivaara and his colleagues at GL are convinced that
Guanabara Bay, off Rio de Janeiro. Golar Spirit has been moored at the Port deepwater developments hold the key to future offshore projects in both
of Pecem, northeast of Brazil. There is another FSRU conversion contract in the oil and gas fields. He points out that most so-called easy oil and gas
the offing the Golar Freeze contract due to be announced later this year, has already been exploited and, as more and more of the worlds energy
Keppel being among the front runners for this contract. reserves are consumed, new finds are likely to be smaller, more difficult
Later this year the lng tanker Golar Frost will arrive in the yard for and more expensive to develop.
conversion to a FSRU (the first such conversion undertaken by DWD) for The technology required for the development of such reserves will become
Saipem and OLT Offshore LNG Toscano, to be located offshore Tuscany. increasingly complex and will cost more, both at the outset, and in continuing
She will be renamed FSRU Livorno, and will have a storage capacity of operating costs. Asset integrity and lifetime care and maintenance will be
137,000 m3 and a production capacity of 3.75bn m3/year. She is due to critical to effective operations in such regions, fields in which Noble Denton
arrive in the yard during June this year. When completed she will replace has built up significant experience. The firm also has expert knowledge in
the FPSO Firenze, which was recently scrapped dynamic positioning technology, a field of offshore engineering that is likely
to hold the key to many developments in the future.
Noble Dentons Group MD John Wishart is excited by the opportunities
generated as a result of the tie-up. He points out that most of the largest
finds recently have been located in offshore regions, often in very deep
water. The Tupi Field in Brazils Santos Basin, where the commercial
production began at the start of May, is one example. The oil will be
difficult to develop, lying in the Basins subsalt layer off the coast of Rio de
Janeiro and Sao Paulo states. The reserves lie in 2,000 m of water, and
some 5,000 m of rock, sand and salt.
Discovered in November 2007, the volume of reserves has still to be
determined but is thought to lie in the range 5-8bn barrels. This makes it
the largest discovery in the America for some thirty years or so and, if at
the top end of the reserves range, would be sufficient to supply the US, the
worlds largest energy consumer, for more than a year.
Wishart points out that the field is being developed using FPSOs but its
The Golar Winter in Keppels Benoi yard complex characteristics mean that its precise development requirements
are still uncertain. However, he believes that as many as 20 FPSOs could
GL gears up offshore with Noble ultimately be required, in all probability comprising a mixture of purpose-
built and converted units. However, exploration in other areas of the
Denton buy Santos Basin continues, and more discoveries of oil and gas requiring the
implementation of floating technology and highly likely.
As the quest for new supplies of oil and gas moves further offshore and
into more remote and hostile ocean regions, exploration and production
technology lies right at the leading edge of mans knowledge. The First Oil for MODEC FPSO
significance of floating technology is growing all the time and, despite
the current and temporary downturn in overall global energy demand, Japans MODEC has announced that the FPSO Cidade de Niteroi MV18,
providing tomorrows consumers with adequate supplies of oil and gas will owned and operated by MODEC and leased to Petrobras, has reached
inevitably rely heavily on the development of still vast hydrocarbon supplies First Oil and the charter agreement has begun. The contract is a nine year
in such regions as offshore Brazil, West Africa, Eastern Europe and Asia. lease with six one-year options.
Clearly this has not escaped the attention of German class society This is the fourth vessel we have delivered to Brazil and the fourth
Germanischer Lloyd (GL) which recently announced that it had bought vessel we will operate, says Kenji Yamada, President and CEO of
UK-based offshore engineering firm Noble Denton for an undisclosed MODEC, Inc. We have two additional FPSOs under construction for
prices. The deal, which was announced recently in London, will add value Petrobras and partners: the FPSO Cidade de Santos MV20 which will
Page 68 www.shiprepairjournal.com
FPSOs
be deployed in Urugua field and will also gather production from the can potentially hold the rig in the correct position, thereby cutting fuel
Tambau field and the FPSO Cidade de Angra dos Reis MV22 which is consumption and associated emissions from the continuous operation of
the pilot FPSO for the pre-salt Tupi area in the Santos Basin. The Brazil dynamic positioning machinery.
market is obviously important to MODEC. Company CEO Jogeir Romestrand says there have been a number
MODEC has almost nine years of operational experience in Brazil, has of relatively minor improvements in operations on the working decks
crewed four units and has two operational offices, says Shashank Karve, of offshore support vessels recently but additional improvements are
Managing Director and Chief Operating Officer of MODEC, Inc. We urgently needed, he says. An urgent need for greater automation is a key
have invested in Brazil and the results are very rewarding. We are excited objective: deeper waters further offshore in more hostile conditions pose
about achieving first oil on FPSO Cidade de Niteroi MV18 and look further serious threats to the safety of offshore personnel working on the
forward to bringing the two other units into operation for Petrobras. after decks of anchor handlers and supply boats.
The FPSO Cidade de Niteroi MV18 is capable of processing 100,000 The companys Smart AHTS is just one example of a range of
bbls of oil/day, has a gas compression capacity of 124m ft3/day and oil innovative developments that will help in the deployment of floating units
storage capacity of 1.6m bbls. The spread-moored FPSO is located on to be based on offshore oil and gas fields, particularly in very deep water.
the Marlin East field in the reservoir known as Jabuti in the Campos Basin, A growing body of regulation and stricter safety standards requires a new
offshore Brazil in approximately 1,400 m water depth. approach, ODIM executives say, and that is exactly what is offered in the
Smart AHTS, which is itself based on ODIMs patented Cable Traction
Control Unit (CTCU) technology.
ODIM at the forefront of mooring The Smart AHTS technology replaces traditional anchor handling
winches with CTCU installations, providing a complete and automated
and handling technology winch system which can handle and install all that a drilling rig requires to
complete a safe and quick anchorage in all water depths. And the use of
Oslo-listed ODIM, an offshore engineering and automated handling synthetic rope, rather than heavy steel cable, to hold rigs on station now
specialist in the oil, gas and power generation markets, claims there is offers a wide range of potential benefits.
an urgent need for a new generation of safe anchor handlers that are Because it is far lighter than steel cable, polyester line offers scope to
self-contained and have the potential to perform pre-set mooring with anchor drilling units in far deeper water than has been possible so far.
polyester ropes. The new technique, combined with a dynamic positioning But up to three times the amount of storage capacity on deck throws up
capability, is the best possible outcome for drilling rigs/FPSOs in waters new fibre rope handling challenges. But ODIM says its systems will allow
of any depth, the company claims, but will prove particularly beneficial in offshore operators to handle vast amounts of fibre rope to anchor both
deep water regions. FPSOs and other deep water installations, using just one anchor handling
The ODIM initiative offers offshore vessel, rather than three. The overall efficiencies gained from the lower
operators scope to cut both fuel weight using fibre rope, along with reduction in equipment needs using
consumption and emissions. In deep the ODIM CTCU will make deep water projects significantly more cost-
water, where drilling units have traditionally efficient, the company claims.
relied on dynamic positioning to remain
on station, the use of far lighter fibre
rope enables such units to be held in List of FPSO/FSO conversion
place by pre-set mooring. Initially,
dynamic positioning systems can be used contracts underway
to locate a rig/FPSO correctly but after
just a few days, a new generation of Although a number of yards throughout the world have been involved in
ODIM-equipped anchor handlers could the tanker to FPSO market over recent years, the current market appears
Jagier Romestrand there to be a strict competition between Drydocks World Dubai (DWD) in the
have been a number of
relatively minor improvements
Middle East, and the yards in the Singapore area. The leading yard is
in operations on the working currently Keppel Shipyard in Singapore. The following list of projects is
decks of offshore support currently underway:
vessels recently but additional Keppel Shipyard
improvements are urgently
needed
The 138,000 m3 Moss Marine lng tanker Golar Winter is being
converted from lng tanker to FSRU, which will be used in Pecan Bay,
Brazil for Petrobras.
The 101,832 dwt Ningaloo Vision, which will be used on the Theo-van
Gogh Field offshore Australia for Prosafe Production
The 164,004 dwt Armada Perdana, for the CML-120 Oyo Field
offshore Nigeria for Brunai Armada Berhad
The 96,828 dwt BW Pioneer, for the Cascade & Chinook Fields in the
US Gulf of Mexico for BW Offshore
The 255,272 dwt P-57, for the Jubarte Field, Brazil, for SBM
The 308,000 dwt Peregrino, for Peregrino Field, offshore Brazil, for
Maersk FPSOs, the operating client being Statoil/Hydro
The 84,040 dwt m3 Susanne, which is being converted from a tanker to
The Smart AHTS technology FSO for M3Energy, the unit to be operated offshore Thailand for a joint
Page 70 www.shiprepairjournal.com
FPSOs
Later this year the lng tanker Golar Frost will arrive in the yard for
conversion to a FSRU (the first such conversion undertaken by DWD)
for Saipem and OLT Offshore LNG Toscano, to be located offshore
Tuscany. She will be renamed FSRU Livorno, and will have a storage
capacity of 137,000 m3 and a production capacity of 3.75bn m3/year.
She is due to arrive in the yard during June this year. When completed
she will replace the FPSO Firenze, which was recently scrapped
Sembawang Shipyard
Sembawang Shipyard, part of the SembCorp Group, is currently
the conversion from a 111,567 dwt tanker to a DP Floating Drilling
Production Storage & Offloading (FDPSO) unit the Dynamic Producer
for Dynamic Producer Inc, part of Brazils Petroserv SA, the unit to be
utilised offshore Brazil.
Malaysia Marine & Heavy Industries (MMHE)
Work is being carried out on the conversion from aframax tanker to
The Okah in Keppels Tuas Shipyard FPSO of the Ruby for Malaysia International Shipping Co (MISC) for
venture between PTTEP and Petronas Carigali. use offshore Vietnam. She is due for delivery during August this year.
The 158,000 dwt Okah which is being converted from a FSO to a FPSO
for SBM for use by Australias Woodside Petroleum offshore Australia.
The modification and upgrade of the 273,413 dwt Capixaba for SBM, Aalborg gets closer to FPS market
the unit to be used on the Chachalotte Field offshore Brazil for Petrobras.
Jurong Shipyard
Two tanker to FPSO projects are from Japans Modec, the tankers
involved being the 296,230 dwt Bourgogne, which will be used by
BPAngola, and the 261,212 dwt Tohdoh, which will be renamed
Jubilee FPSO after conversion.
The 146,251 dwt Montara Venture, which will be delivered to Tanker
Pacific during the coming weeks.
Tanker Pacific also has the 61,052 dwt Caspian Sea in JSL for
conversion to FPSO.
The one other FPSO conversion involves the 105,000 dwt ARC.
Drydocks World Dubai (DWD)
The 441,893 dwt TI Asia and the 441,665 dwt TI Africa, which are
owned by a joint venture between OSG Shipmanagement and Euronav,
both units to be used on the Shaeen Field offshore Qatar for Maersk
Oil & Gas. The TI Asia arrived during October last year and will be
redelivered in June this year, with the TI Africa, which arrived in January,
due for redelivery two months after TI Asia.
DWD has also completed the mechanical conversion of the Deep
Producer 1 for Norways FPS Ocean, although the owner has recently
been declared bankrupt, and therefore negotiations are now underway Stephen Faircliffe
with the Norwegian Authorities-nominated trustees regarding the future Denmarks Aalborg Industries has decided to establish a closer and more
of the vessel. extended relationship to owners and managers of lng tankers and FPS
(Floating Production Systems in order to make available the companys
The Montara Venture in JSL vast experience with boiler and inert gas generator operation, service
and repairs. A separate, focused organisation has been established,
which is headed by our business development manager Stephen Faircliffe
who is located at our UK office. The specialist lng & FPS service effort is
supported by dedicated local key account centres at our entities around
the world.
It is a natural course for Aalborg Industries to increase a focus is
this segment as for the past many years it has increased supplies to
newbuildings and tanker conversions within the lng and FPS segments. In
addition, the Aalborg Industries Group has run a professional global after-
sales organisation from its own companies world-wide for several decades
and consequently has high quality service workshops and licenced service
technicians within our organization.
The Aalborg Industries Group can offer the convenience of service
solutions to the special combination of both boilers and inert gas systems
products where Aalborg Industries is the market leading supplier. SRJ
Page 72 www.shiprepairjournal.com
Shipmanagement by Neville Smith

Investment pays off at Onboard ship the company employs a strong mentoring system, with
leaders in deck and engine departments providing day-to-day guidance
FleetManagement to new recruits and so develop future trainers. Fleet is also committing
more resources to training in Mumbai where it is in the advanced stages of
As one of the original partners of Fleet Management, Kishore Nigam is acquiring a college that will attract school-leavers for training to cadet level.
quick to point out that the company has grown its third party management The companys philosophy that planning for the next docking begins
business far beyond the initial expectations of its founders. From a sedate the day the ship leaves its previous one is made tangible by use of
start in 1995, the managed fleet rose quickly to 30 ships and to 60 by PARIS, its in-house planned maintenance system.
1999. Now based in the UK as general manager for Fleet Management Mr Nigam says Fleet realised early on that capturing operational
Europe (FMEL), he says growth gives you energy to do things. The data would be vital so from the first simple reports, PARIS has evolved to
volume of business spurred us on to be more focussed, decentralised and provide real-time remote monitoring of the ships critical equipment and
more organised. systems. Now developed to integrate crewing, accounting, spares and
From its headquarters in Hong Kong, growth has meant opening offices stores functions, he says the owner, ship and manager see the same data
in London and Cyprus, the US, India, Singapore and London. Similar at the same time What we are all seeing is on the same basis and its cut
emphasis is placed on manning services, which are offered world-wide, response time to zero.
with recruitment and training centres in China, the Philippines, India and Fleets superintendents visit their ships every three months for a
Eastern Europe. minimum of three and a half days, preferably at sea, to create a vessel
With the fleet now at 211 ships, 55 of them managed from London, inspection report based on first-hand experience. The third leg to
the investment has paid off. What is notable is that of its managed fleet, planned maintenance is the defect register, a rolling report of incidents,
just four of the 40 newbuildings coming on stream are owned by Fleets issues and problems kept next to the log book.
parent, commodity and shipping giant Noble Group. The majority of Entries could be minor or serious, but they act as a daily reminder that
principals are Norwegian and Japanese. forms can only go so far. Documents and procedures are important but
this is a cross check to see what is implemented. When the chief engineer
updates the log book he sees the current issues in the defect register

Growth gives you energy to do glaring at him. Its a very powerful tool for bridging the gap between
defined activity and observation.

things. The volume of business The register also plays into the preparation for dry docking, providing
anecdotal information to sit alongside the PMS, statutory requirements

spurred us on to be more focussed, and requests from the owner. To prepare the dry docking specification, the
superintendent will join the ship for one to two weeks, depending on its

decentralised and more organised Kishore Nigam

Instead, Fleet has built up its business independently to about 70


superintendents and technical managers, 164 staff dedicated to manning,
another 20 full-time providing training functions in Mumbai and 40
support staff. Mr Nigam says the company has among the highest ratio
of superintendents per ship in the industry, vital if this resource is not to be
stretched too thin.
Ships under management include on the wet side, IMO II and III
MR chemical and oil tankers, ranging from 6,000dwt to 30,000dwt
in addition to gas carriers of 30,000 cu m. Dry ships include bulkers
capes, panamax, kamsarmax and handymax as well as general cargo,
reefer and ro/ro vessels. The ro/ro business is in the form of pure car and
truck carriers built in Korea and Japan, a new area of business for Fleet,
developed over the past few years.
In addition to technical management, its services include newbuilding
and docking supervision, layup eight ships were recently laid up in
Singapore project consultancy, vessel inspection and independent audit
of quality management systems. A number of principals have begun using
Fleet for drawing approvals, work which stemmed from its experience
on newbuildings and site supervision, with support and approval from a
number of class societies.
Mr Nigam cites the companys strong ethos on staff and skills for its
position, estimating an 80%-plus figure for seafarer retention, rising
to the high 90% for senior sea staff. Onshore its about 99%. Our
strength has been bringing the floating staff into the office so they have
the right qualifications and motivation to grow with the company. Our
superintendents are almost all from our fleet, so they understand the
company and to those onboard, they know what they are talking about.
Volume 7 Issue 1 Page 73
Shipmanagement
age and the type of survey planned. Until August it was very hard to get docking space in good quality
The superintendent will consult the defect register from the date of yards anyway unless you were a preferred client or you had a budget of
last dry docking for historical data and talk to the current crew, to draw $1.5m or above. That was the only way they would entertain you. Now
up a complete list of requirements. Dry docking will normally take with the changed situation, that very philosophy has become their bane.
place twice in a five year cycle, with the second taking greater account The problem is well understood. The yards desire to move into
of trading life, market situation and the owners plans for the ship in shipbuilding was judged too tempting to resist, not least because it
drawing up the specification. appeared to offer defined revenue that allowed for better margins.
Mr Nigam says this could involve discussing the docking with the Budgeting for shiprepair and managing the difference between the
principals up to six months in advance to get a clear view of their plans specification and reality meant yards might allocate resources at a loss if
and allow them time to work with charterers and other stakeholders. We the job scope changed.
like to keep our principals involved in every aspect, not to load them up With the order boom in reverse, the yards are badly exposed and in Mr
but to cover all their expectations. The principals have the commercial Nigams view, hurting in a big way. Before August we were chasing, now
perspective so we want constant feedback and their point of view so that they are chasing us for business. Theres not a day I dont get a call with
everything they want is taken care of. better terms. Its a dramatic shift because the yards are wondering if the
The final specification is analysed and stress-tested internally by scope of work will be further slashed and they are worried about earnings
technical and general managers, before the final version is provided to per average ship in future.
the owner and yard quotations sought. The size of its client base means Docking numbers might not change that much but job content and
Fleet runs around 35 drydockings a year, giving it a deep knowledge of revenue generated per ship will be under pressure as owners seek to
shipyard capabilities and the trade-offs between location and facilities for contain costs. FMEL has conducted its own analysis into repair yard mark-
on/off-hire considerations. ups, manpower costs and potential revenue to makes its own judgement
Almost a decade ago, Fleet introduced a formal system whereby the on what fat can potentially be cut from quotes in Asia and elsewhere.
superintendent is required to file a yard assessment form on return from And the reversal of economic fortune only manages to hide the fact that
docking, including data on the quality of work, speed of response, cost the world is still short of repair capacity because the decisions being taken
control and human factors. For new yards, technical managers will visit now are whether to delay dry docking and non-essential repairs and wait
and vet the yard, preferably while there is another vessel docked, seeking the market out, or simply consign the asset for scrap.
feedback from its superintendent as well as the yards personnel. One of the first managers out of Hong Kong to explore mainland
Mr Nigam says Fleets sensitivity to cost issues extends to in-house China as a repair location for international tonnage, Mr Nigam notes
analysis of the yards likely costs and charging rates, as well as its ability the resilience of activity in China, with some new yards still emerging. He
to negotiate on volume and to build a relationship between yard and questions if some of these are in fact previously-announced projects which
principal. During the docking, the manager will monitor and manage have been re-marketed now that their original partners have pulled out.
costs as unexpected items arise with the superintendent providing a cost FMELs choice of shipyards depends on the ship type and work required
update every third day, which is added to the basic scope, specification but Mr Nigam still favours China for steel renewal and replacement,
and quote. We get progress of the scope day-to-day and costs every
three days. The advantage accrues when job is done and the manager Stig Hilland Since day one, we have used all the facilities in the system;
maintenance, stock control, purchasing and budget
goes in for the final negotiation because the super can concentrate on his
job and your homework is done, he says.
If preparation is important, Mr Nigam points out that reputation is
imperative. For prospective clients, that can mean inspecting ships in a
lay-up berth before the decision is made to take the ships on and in some
cases, politely declining. We can be quite vocal. We have a strongly
ingrained policy for the vessels we manage and not every ship offered
will be taken, he says. We have critical mass and reputation and we
are serious about it. We understand the commercial realities but we can
also see when the intent is not there. Then we are not willing to risk our
reputation as a manager.
That said, he cannot recall being told by principals that once ships
are under management, Fleet has not spent their money wisely. The old
maxim that cheap and cost effective are not the same thing is cited often
and if expense is needed, the approach is always made. Our job is to
bring what is possible; how you can enhance the value of your asset and
make it more commercially attractive. That is consistently an ongoing part
of the service of technical management. Its not just about repairs.

FMELs view on China


Fleet Management Europe (FMEL) general manager Kishore Nigam
reflects on the changes to repair yard capacity in China somewhat ruefully,
given the reversal of fortune in the shipping market since the third quarter
of 2008.
Page 74 www.shiprepairjournal.com
Shipmanagement
particularly for its managed bulk carriers, given own experience, says Mr Hilland. Each of facilities in North Europe. Our dry cargo
the countrys cost and time advantages but superintendent is responsible for preparation vessels have mainly been docked in China.
would also consider Singapore and Thailand. of the docking specification, of course this is For our tankers we prefer yards in the Arabian
Its fleet of coated/stainless chemical and oil done in close co-operation with the shipboard Gulf and Singapore. We have a long and
tankers are far less tolerant of errors and thus management. Each specification is internally good relation with Drydocks World (Dubai) and
placed with yards in Singapore or Europe. discussed and may be adjusted accordingly. Jurong, Singapore.
FMELs managed car carriers might also have When in attendance at the yard, the The company does not conduct shipyard
steel renewal in China and since the repair superintendent has full responsibility for the dry audits per se but replies on its own experience
industry has grown, local specialists can be docking and daily communication is maintained and checking of references when considering
brought in to complete more demanding tasks in order to keep close control on any disputes and new yards. The existing fleet has a docking
on hydraulics and other components. adjustments necessary to the specification. Riding interval of 30 months while for its newbuildings,
When we were first there, the yards hadnt squads are used when special projects demand the managers will prepare the vessels for
really heard of quality control but the big names it but the majority of WLM vessels in most cases inspection at an interval of 60 months.
have come a long way. They are not there have crew levels sufficient for in-transit work such The company has a policy for full compliance
yet but I used in to say in China you get only as maintenance of ballast tanks. with all international and national regulations
what you monitor. I might need to revise that WLM uses shipyards world-wide, though Mr and has a Document of Compliance with the
philosophy. Hilland notes that price tends to keep it out ISM Code for operation of chemical, gas,

WLM to increase fleet


with newbuildings
Bergen-based Westfal-Larsen Management
(WLM) plays a key role with the Westfal-Larsen
Group, providing technical management and
newbuilding supervision for ships owned and
operated by Masterbulk, based in Singapore and
its Bergen-based subsidiary Westfal-Larsen & Co.
Fleet manager Stig Hilland is responsible
for 14 vessels under management, seven
open hatch/container vessels and five oil/
chemical tankers. The dry bulk carriers range
from 30,000 dwt to 50,000 dwt, the oldest
1985-built, the youngest delivered in 2000. The
tankers range between 40,000 dwt and 46,000
dwt, delivered between 1995 and 2009, all
with coated cargo tanks.
In addition WLM is supervising the delivery of
a further six newbuildings under construction at
South Koreas Hyundai Mipo Dockyard (HMD).
These are IMO II chemical tankers of 45,000 to
46,000 dwt, again with coated cargo tanks, for
delivery in 2009, 2010 and 2011.
WLM maintenance is based on use of the
class-approved AMOS maintenance and
purchasing system, which it has used from 1991.
Since day one, we have used all the facilities
in the system; maintenance, stock control,
purchasing and budget, says Mr Hilland.
Until this year, the company had used
independent systems for each vessel, with the
chief engineer onboard acting as administrator,
but the newbuilding programme has resulted in
a new approach, with the company establishing
a centralised system with greater input of IT in
the administration process.
The AMOS system is also used to plan
dry docking, in co-ordination with reports
and data from the vessel and the managers
Volume 7 Issue 1 Page 75
Shipmanagement

The Berganger one of WLMs latest newbuildings from South Koreas HMD
bulk and open hatch/container vessels. The DOC covers the Flag State itself as a major operator of pool tonnage in a number of sectors and
requirements for the Norwegian International Ship Register, Singapore and has a strong track record of long-term commitment to pool operations
Liberian flags. and partnerships with high-quality owners. Antonio Zacchello says,
The company has established routines for reporting and analysis of non- Irrespective of the present serious global financial constraints we have
conformities, accidents and near-misses as well as taking in suggestions a fundamental belief that consolidation is the way forward. Seaarland
for improvement. The system is our tool to maintain a high standard and Singapore, headed by Rasmus Bach Nielsen, began work in April 2007
focus on safety as well as continuous improvement, says Mr Hilland. We and today employs twenty-five people covering commercial, operational
have implemented procedures in order to comply with OCIMFs Tanker and technical management. The office consolidates Seaarlands
Management and Self Assessment programme and will develop the system presence in the Asian transportation markets.
further with full integration of document control and follow-up system for Constantinos Krontiras, director of Roxana, says, This new pool is
Vetting and Chemical Distribution Institute inspection reports. the way to join forces with other like-minded owners to provide our
charterers with better service and give ourselves a less volatile earnings
stream. Global Tanker Pool is our first active pool participation and we
Seaarland and Roxana establish appreciate the importance of consolidation in the industry. The concept of
revenue consisting of spot market exposure as well as fixed and floating
long-range product tanker pool rate coverage, which the pool intends to offer going forward, covers our
portfolio management needs very well.
Seaarland Shipping Management and Athens-based Roxana Shipping
have established a new pool for LR1 tankers. The Global Tanker Pool Antonio Zacchello Irrespective of the present serious global financial
constraints we have a fundamental belief that consolidation is the way forward
will be operated from Seaarlands Asian arm, Seaarland Management
Services Singapore, and has commenced operations with six modern
LR1 tankers. The pool manager is Karl Arthur Braein, previously head of
chartering in Asia-Pacific for ConocoPhillips.
Antonio Zacchello, managing director of Seaarland says, We have
committed five new, owned ships and one chartered ship shared with
Roxana to the pool, and Roxana has committed four ships with delivery
starting by the end of 2009. We aim to attract other long-term-minded
owners/operators of LR1 tankers and build the pool to around 20 vessels.
The present market conditions invite more consolidation in the shipping
industry and this consolidation is something we will continue to be part of.
The Global Tanker Pool will initially focus on the growing clean
petroleum products trade as its core business. Seaarland has established
Page 76 www.shiprepairjournal.com
Shipmanagement
Containership target for Anglo-
Eastern Germany
During April, Anglo-Eastern CEO, Peter Cremers had a big week
in Germany, first opening his Groups first fully operational ship
management office in Germany and then participating in Marine
Moneys annual Ship Finance conference in Hamburg as both speaker
and panelist.
In both the inauguration of his office in Bremen and later on in Marine
Moneys Ship Finance conference, Cremers had strong opinions on a
couple of issues, as well as being clear in his aims for the German market.
Cremers explained: In Germany, we saw specific opportunities for Anglo-
Eastern in the 1,000 to 7,000 teu container ship sector, where we already
have the crew pools and experience with over 102 container vessels in
our managed fleet.
Today, we have our first four containerships operating out of our
Bremen office and expect steady growth in the coming months. Of course,
that is not to say we will only aim for container ships, as our current global
fleet covers the range of ship types, from all types of tankers and bulk
carriers to heavy-lift, car carriers and ice-class OBO vessels.
What does Anglo-Eastern have to offer German shipowners?
a fresh outlook to technical ship management from an international
company, now operating in Germany from a fully operational office in
Bremen; offering all the services required to meet the rigorous demands
of the German Tonnage Tax regulations, in all aspects
the technical experience and economies of scale that comes technically
operating some 285+ ships of all types and sizes, from offices in 16
countries, trading on every continent
a seafarers pool in excess of 10,000 and growing daily, arranged into
ship type pools for owners benefit and assurance that his ship is being
looked after by seafarers experience with his type and size ship
If there was a consistency in Cremers comments, it was his theme of technical costs like never before and cost has become the main selling
maintaining high safety standards in the face of current economic climate point for many players on both sides. Short-cuts in a highly technical
and the need to make officers salaries and preventive maintenance costs industry like shipping do not bode well for preventive maintenance
less market dependent. As I know for sure, over the life span of a ship planning, training of officers and crew and generally safety at sea.
correct and timely maintenance, combined with a happy and professional, Cremers continued: I am also a strong believer that we should move
experienced crew, is the most economical way to towards making both salaries of crew as well
Peter Cremers, Anglo Eastern CEO We have
run a ship the know-how on how maintenance should be
as maintenance costs of ships, less market
He repeatedly expressed his concerns regarding done consistent with the expected life span dependent. We need this moment to rethink the
these issues and the effect the current financial whole relationship we (the manager/owner) have
downturn already is having and looks likely to with our staff at sea and go back the full circle
continue to have on these issues. to the old days of seafarers being an integral part
This was congruent with his message in MMs of the staff of a manager/owner.
ship finance conference where he spoke on the Can we make maintenance a bit more
benefits of 3rd party ship management, maximising independent from the market cycles? Of
revenue, maintaining value and extending the course we can because basically, maintenance
life of ships through controlling expenses and of a hull structure and its equipment is a
managing preventive maintenance for ships. technological problem.
The economic downturn itself is not the We have the technology and the know-how
only problem we are facing. I have two major to design and construct a ship for a pre-defined
concerns, both industry concerns, with both having life span and operational environment and we
the potential to escalate the financial problems have the know-how on how maintenance should
most of us are already experiencing. Will our be done consistent with the expected life span.
shipping industry have the maturity to maintain There is a necessity, throughout the industry, to
high technical and safety standards in spite of the take a long-term view of the markets in planning
downturn of the markets? and reacting to fluctuating market cycles and I
To my mind, the current manpower crisis has am happy to discuss these with any owners, at
resulted in a dilution of the quality standards of their convenience. Cremers concluded.
the industry. There has been pressure to reduce Meanwhile, a new maritime academy designed
Volume 7 Issue 1 Page 77
Shipmanagement
to accommodate up to 240 High School graduates has been set up by
Anglo Eastern Group in Mumbai and the first students are due to settle in
by this August. It is a long-time dream come true, said Peter Cremers, with its supply chain management
Anglo Eastern CEO.
Under the deal, Anglo Eastern acquired an existing school set on a 53 expertise, BSM is going to see
acre site, including hostel capacity for 240 students, in Karjat, about an
hours drive from the city of Navi Mumbai (New Bombay). better inventory control, reduced
Capt. Pradeep Chawla Director of Quality Assurance and Training at
Anglo Eastern, said, It has been a long wait to realise this strategic goal costs, improved coordination and
of being able to fully control the quality of teaching of our young recruits,
right from the start. We aim to build on our existing reputation as a better liaison with suppliers
leader in the field of maritime training to become one of the top maritime
colleges in the world. Together with our present training centre, situated
in Mumbai City, we will have the largest and most well-equipped training We wanted a competitive, quality, service-minded partner capable
establishment in India. of providing high and efficient service levels to our customers in a time
crucial environment, says Dr Ruanthi De Silva, BSM Group Director
Supply Chain Management.
Schulte contract for GAC What we found in GML, with its integrated expertise in ship agency,
marine and offshore support as well as logistics capabilities fits the bill
Bernhard Schulte Shipmanagement (BSM) has appointed global ship perfectly. That GML shares similar professional values with BSM is an added
spares logistics specialist GAC Marine Logistics (GML) as one of its key plus which we believe is an important basis for a long-term partnership.
partners to handle marine spares logistics. Under the contract, GML has Dr De Silva expressed her confidence that with the benefits in
been awarded the logistics services to and from Korea and the Middle efficiencies they will gain from this agreement, the partnership can be
East, for delivery to BSMs vessels trading around the world. further strengthened with widening scope of work in the near future. This
The new appointment follows BSMs objective to streamline their she believes will be for the mutual benefit of both their owners and GML
logistics activities after its creation in 2008 by combining four ship GMLs Managing Director Chris Steibelt says that with its supply chain
management organisations already owned by the Schulte Group into one management expertise, BSM is going to see better inventory control,
integrated company. reduced costs, improved coordination and better liaison with suppliers.

Chris Steibelt
LR to open training centre in Shanghai
Lloyds Register (LR) Asia today opened its first dedicated marine surveyor
training centre in Shanghai, assuring that the Groups global marine team
will continue to deliver the high technical standards demanded by the
modern maritime industry.
The Maritime Surveyor Training Institute (MSTI) represents more than an
US$8m (5.6m) investment for the organisation in the first five years of
operations, during which time 200 newly trained surveyors are expected to
graduate from the programme.
Quality staff training provides the most significant contribution to
the continued development of our core product -- the provision of
independent technical assurance to the maritime industry, said Roy
Ellams, LR Asias Marine Training Manager North Asia. It ensures that
we always will have the right skills to support the provision of maritime
transport services that are safe for both mariners and the environment.
Ellams says the MSTI represents a new approach to the development of
technical competency for the industry, offered at a time when commercial
pressures are driving the need for innovation. With the recession shrinking
access to new capital for companies in the maritime industry, he says new
solutions are required for old problems. Innovation doesnt just happen, it
has to be stimulated and encouraged, Ellams says. The development of
technical competencies is a key ingredient in that mix. It at once fulfils our
responsibility to our staff, our clients and the greater public.
A key element in that new approach is the appointment of experienced
surveyor-mentors who will guide the trainees through the one-
year programme. Each programme will feature 20 trainees and two
programmes will be held each year. The MSTIs integrated programme
consists of seven phases, including:
a general introduction to LRs vision and values, the role of the surveyor
Page 78 www.shiprepairjournal.com
Shipmanagement
classroom training: consolidating learning from focused field training
(emphasis on project-management and managing client relationships).
China was chosen as the location for the Groups first dedicated
training centre due to that markets continual demand for knowledge
development, says Ellams. This programme will put into the field skilled
technicians who are able to deliver the most up-to-date and reliable
classification services to reduce the industrys risks, he says. It also will
help to ensure that our staff continue to offer sound advice on the latest
technical or regulatory issues that our clients may face.

Marine Software wins NLB contract


Nick Brown LRs Marine Country Manager UK-based Marine Software Ltd has announced the supply of Marine
China at the opening of the Shanghai facility Planned Maintenance to Northern Lighthouse Board for the two pilot
and occupational health and safety vessels Pharos and Pole Star, and its Head Office in Edinburgh.
materials and non-destructive testing, focusing on the application of Following a competitive exercise Marine Software were commissioned
materials rules to set up the PM database for each vessel incorporating any existing
induction into survey: an overview of convention and rule requirements, planned maintenance scheme and expanding that out to incorporate
the classification process from plan approval to ships in operation additional areas such as LSA, fire-fighting and deck maintenance to give
introduction to classification: a closely mentored, on-the-job a fully comprehensive system. Initial ship visits to both vessels in Oban
familiarisation with the application of the classification process enabled the capture of information in preparation for the set up.
classroom training in new construction, periodical and statutory The final phase of this project, were visits to Oban, Edinburgh and
surveys (strong emphasis is placed on accessing information for the Montrose to fine tune the data and install the systems. Training was
survey process) delivered to both crews either onboard the Pharos in the Oban office for
focused field training led by dedicated mentors (this targets delegate the Pole Star. In addition, the office staff was trained in Marine Softwares
specialisation) training suite at their offices near Dover. SRJ

Some of the NLB fleet

Volume 7 Issue 1 Page 79


History by Nikeel Idnani*

The mystery shrouding


the Titanics epic disaster

The Titanic disaster questions remain


Perhaps the most abysmal maritime casualty occurred on 14-15 April watertight compartments were breached, which caused her to founder at
1912, when 1513 people met with their watery grave, aboard the White 0220 hours, 15 April.
Star Steam Ship Lines pride, the RMS Titanic, about 95 miles south of the A head on collision with the berg would have at worst resulted in the
Grand Banks of Newfoundland, after it struck an iceberg. Forepeak tank being damaged. Flooding would be mitigated by the Collision
How could an iceberg cause such catastrophical damage to this bulkhead, located at least 1/20th of the ships length from the forward
humongous, unsinkable, steel ship? perpendicular, which is watertight up to the uppermost continuous deck.
How did this fiasco occur in calm seas and clear weather? The greatest problem in navigating past the Grand Bank region,
Why was there uninhibited flooding despite all watertight doors being which is on the Great Circle route from Europe to North America, is
closed remotely from the bridge? limited visibility due to low-lying fog. This is most persistent during the
Why was there no response to any of the distress signals being worst ice threat period of April, May and June. As the number of ships
transmitted for about two hours? plying increased, the recurrence of Pack ice and iceberg collisions
Was safety of human life at sea not a prime consideration of the became less of a menace vis--vis the peril of collision between ships
Shipbuilders/Naval architects? bound on opposite courses at night or during poor visibility. After an
These are some of the intriguing questions, which remain unfathomable accident involving a French and American ship on 27 Sept 1854, which
even today. claimed 300 lives, separate Eastbound and Westbound lanes across the
Aesthetically, the RMS Titanic was the epitome of self-indulgence. The North Atlantic Ocean were designated. Furthermore, modifications of
passenger list included the whos who of the era. The immense 46,328 advisable shipping routes were established in 1898, due to the continued
grt Millionaires Special, at that time the largest and most luxurious one occurrence of pack ice and iceberg collisions.
afloat, had a double bottom hull. To guarantee safety, 15 transverse Unfortunately, icebergs wandered astray of anticipated limits and
bulkheads divided her from stem to stern into 16 watertight compartments. although navigation passages were well instituted and conformed to by
Since four of these could be flooded without endangering the liners major shipping companies, collisions still occurred.
buoyancy, she was considered Unsinkable. However she was not exactly After probably 3,000 years of snow accumulation and creep across the
the quintessence of invincibility as everyone ashore and afloat perceived. Greenland terrain, an iceberg broke off the west Greenland coast and
Shortly before midnight on 14 April, while steaming at 22 knots, drifted for perhaps two years until April 1912. In the Labrador Current,
adjudged at the time to be too fast for existing conditions, the ship carried at 1-2 Knots towards the North Atlantic maritime routes, this
collided with an iceberg that apparently ripped a 300 foot gash along the iceberg had a Ram (underwater projection), as most bergs do by the time
vessels starboard side, as she began to respond to the hard port helm. Six they enter the warmer waters near the Gulf Stream. Due to the force of
Page 80 www.shiprepairjournal.com
History
wind and current, this drift ice was driven into the path of the Titanic on 14
April 1912 and they collided at Latitude 41 46N and Longitude 50 14W.
The Shipowners had apparently urged Capt Edward John Smith to make
a speedy Trans Atlantic voyage so as to arrive in New York City before the
expected date, thus gaining publicity and admiration from the passengers.
While other vessels on similar routes altered course and reduced speed,
the Titanics Steam engines continued to generate 50,000 hp, unabated
despite receiving six iceberg warnings. The Captain had nevertheless
given instructions to alter course further south.
Few on board gave much heed to iceberg warnings, as they were under
the misconception that the ship was unsinkable. Everyone was oblivious of
the impending doom.
Two hours before impact, the Wireless operator received a warning of
heavy pack ice from the ship- Mesaba. Rather than report it to the 2nd
officer on bridge, the Sparky negligently placed the message on his
spike. This ice field position was lying directly in Titanics path and is the
main cause of the ship resting some 2.5 miles below sea level.
The iceberg was sighted just about 1/4 mile from the ship, by a
probably not very vigilant lookout. This was insufficient distance, for the
883-foot vessel, to take precautionary action. A mere 37 seconds lapsed
from the time of warning to the fatal accident. Capt Smith could he have predicted the disaster
Edward Wilding, a Naval Architect, studied sonar reports taken through imperfections caused the steel to become weak and brittle. Quality control,
the sand sea bed and indicated that contrary to popular perception of steel manufacturing and treatment processes were still in their infancy.
a massive 300 foot gash, the iceberg caused a series of small holes, Mineral scientists in the National Institute of Standards & Technology,
approximately 12 square feet in total surface area. The nature of Gaithersburg, Maryland carried out an Impact test on a standard
unequal flooding of the compartments was primarily responsible for the specimen of the hull steel. The fractured piece corroborated the fact
catastrophe. Within 20 minutes of the crash, some 8000 tones of sea that weak Manganese Sulphide areas became more brittle at low
water ingressed into the ship. This quantity increased to 25000 tones, 40 ambient temperatures.
minutes later. The majestic Titanic was equipped with just 16 lifeboats, with a
Gibbs & Cox, a Naval Architectural firm, based in Arlington, Virginia, combined capacity to rescue 1178 people, well below the ships
were intrigued as to why the ship broke into two. They developed a complement of 2228. Most people died due to hypothermia in the ice
computer model, which illustrated stress distribution in various conditions. cold sea, rather than drowning. Only the arrival of the Cunard liner
In a simulated flooded case, stress concentrations of up to 35,000 psi, Carpathia, 1 hour and 20 minutes after the Titanic went down, prevented
was estimated, in strategic locations, which was 1.5 times the maximum further loss of life in the icy waters.
force the hull could endure. These magnified stresses, buckled plates and Inquires held in the US and Great Britain, alleged that the Leyland
popped rivets, eventually overwhelming the liner. cruiser- California, which was less than 20 Nautical miles away, could
A riveted joint is not as strong as an equivalent welded joint, leading to have aided the stricken vessel had the Radio operator been on duty.
a weaker ship. The Titanics hull comprised of about 2,000 plates, 1 inch This tragedy resulted in the establishment of the International Ice Patrol
thick, secured by some three million rivets. If cracks occurred due to the in 1913 to patrol and guard by ship, plane or other feasible means the
inherent weakness of the vessel, i.e. if the bending moment created unduly Eastern, Southern and Western limits of drifting Arctic ice during the most
high stresses, the crack would propagate through the plates whether they dangerous part of the year. Ships are warned twice daily, by detailed
were riveted, welded or a combination of each. messages broadcast to all North Atlantic shipping, concerning the
Steel, the temperature of which has been lowered, is susceptible to boundaries of ice and positions of threatening icebergs. The United States
Brittle Fracture. The steel undergoes a transition. There is a substantial Coast Guard has operated the ice patrol since its inception.
drop in impact value for Mild steel as it passes through the transition Safety philosophy changed forever. Present day regulations demand
range of temperature. This was the type of inferior quality steel produced sufficient Lifeboat accommodation on a passenger liner for the total
in the early 1900s used for ship construction. If part of the structure of number of persons the vessel is certified to carry. In ships likely to
a ship is likely to be subjected to particularly low temperatures, then the encounter icebergs, the shell plating in the region of the waterline forward
normal grade of steel is unsuitable. A special type of steel known as Arctic is increased in thickness for Ice Navigation strengthening.
D has been developed for modern ships for this purpose. It has a higher While the exact reasons, regarding the Titanics Epic Ocean saga,
tensile strength, vis--vis, normal mild steel, whose resistance to impact continue to perplex us, it must be borne in mind that inspite of prevalent
reduces at extremely low temperatures. state of the art technology; an unsinkable ship is a mere farcical
Metallurgists at the University of Missouri in Rolla, Missouri examined hypothesis. In 2007, 954 lives were lost in passenger vessel accidents at
a sample of Titanics hull and noticed that the steel microstructure sea worldwide. Experience has indeed been a very good educator, albeit
incorporated large Manganese Sulphide inclusions. These chemical an expensive one. SRJ

*Nikeel Idnani is a marine engineer and a regular reader of SRJ. He is currently marketing the services of a Dubai based ship repair firm. He has
always been intrigued with the Titanic disaster. The 97th anniversary (14 April, 2009) of the Titanic tragedy has inspired him to make a comprehensive
analysis on the reasons why this majestic ship sank. The views expressed are solely in his personal capacity. The facts and figures though, have been
corroborated from reliable sources.

Volume 7 Issue 1 Page 81


Agents/People
The WMS team (from left Andrew Hindley, Paula Silk with our recent re-location to our state of the art
and Bruce Wilmot and inset James Lyons) factory and office facility in Newry.
This strategic move and investment in the
company is part of our plan to continue to provide
an excellent service to both our existing and new
customers which will maintain MJM Marine at the
forefront of the marine outfitting business.

WSS in Mozambique
Norways Wilhelmsen Ships Service (WSS) has
opened an office in Maputo, Mozambique. The
new office is a sign of growing confidence in
the region. The company already has a strong
repair operations during the first quarter of next presence on the east coast of Africa from Egypt
WMS take on Desan year (2010). The first of two graving docks will to South Africa, and this latest move is designed
be completed in the first quarter and the second to keep up with the growth of Mozambiques
Wilmot Marine Services (WMS) has announced graving dock is due in the second quarter. economy. In addition, increased volumes of
that it have been appointed as exclusive agents Keppel is already putting together a traffic from South Africa, Swaziland, Zimbabwe
in the UK and Ireland for Turkeys Desan management team for the yard, which will start and other land-locked countries in Southern
Shipyard, Tuzla Bay. Desan Shipyard, part of work in Qatar during the summer period this Africa are being directed through Mozambique.
Kaptanoglu Holdings, has two floating docks year (2009). Yong Chee Ming, who has been If the fragile political agreement in Zimbabwe
232 m x 40 m and 197 m x 26.5 m. A steel at Keppel for many years including heading holds and the Zimbabwe economy returns
construction hall (140 m long, 40 m wide and up Keppels Brazilian ventures, will be Chief to its former productivity, imports and exports
37 m high) has recently been completed for Executive Officer (CEO), Albert Kee (General through Mozambique will soar. Furthermore,
both newbuilding and repair projects. Manager), T H Tan (Yard Manager) and Chin the increased pressure on South African ports
Andrew Hindley said, We have been (Commercial Manager). has encouraged more operators to send cargo
approached by a number of yards in the Tuzla through Maputo to inland destinations. The
Bay area recently looking for us to represent them shorter distance to the main mining areas of
in the UK. Having given the various proposals South Africa make this a cost-effective route for
due consideration and having visited the area both imports and exports inland.
we decided to sign an agreement with Desan
Shipyard. The recent investment of US$20m
in the facilities is very evident in the workshops Boardley succeeds Gavin
and equipment, and the quality of work and
productivity has been improved accordingly. We Tom Boardley, as Marine Director, assumes
were particularly impressed with the enthusiasm responsibility for Lloyds Registers global
of the Management and workforce with particular marine activities. He succeeds Alan Gavin.
emphasis on safety, the environment, the local Tom has worked in the shipping industry since
community and the infrastructure it provides to graduation from university in 1978 when he
the shipyard. We are really looking forward to joined P&O. Working in liner management and
working with Desan in the future. agency operations, he represented P&O in the
The team at WMS comprises Andrew Hindley,
Bruce Wilmot and Paula Silk, but was recently Tom Boardley
increased when James Lyons (31) joined the Keppels Yong Chee Ming
team some 13 months ago. James Lyons has
spent many years in the yachting world in the Freddie Sargent joins
UK, France and South Africa before joining
WMS. He is a qualified master/instructor in the the MJM Group
yachting world and is also qualified as a Deck
Officer on ships up to 3,000 dwt. MJM Marine Ltd has announced the
appointment of Freddie Sargent as Sales &
Marketing Executive Northern Europe for
Qatar team named the MJM Group. Managing Director Brian
McConville said. I am delighted that Freddie
The new shipyard at Ras Laffan, Qatar, the has joined us bringing with him a wealth of
management of which will be a joint venture knowledge and experience. This is part of the
between Qatars Nakilat and Singapores companies five-year business plan to achieve
Keppel Offshore & Marine, is due to open for continued growth in turnover and coincides
Page 82 www.shiprepairjournal.com
Agents/People
UK, Taiwan, Korea, Japan and Australia. In some owners taken up.
2004 he became head of NYK Lines European Typical of the type of support that Bond can
Container activities based in London. Most still offer has been the ability of Bond to be
recently he was responsible for CMA CGMs able to provide technical onboard support in
UK based operations, involving liner, agency terms of labour and new parts for vessels that
and technical management responsibilities. have Servodyne engine governor systems as
was the request recently seen from a North
American-based ship management company
TTS opens who has requested assistance in China with
the Servodyne governor system on a large self-
Singaporeoffice unloading bulk carrier.
Consoles being worked upon in Bonds Essex facility This year (20090 is expected to present many
A new company, TTS Singapore Pte Ltd, is Rover, Cal Mac Ferries inter-island ferry Lord opportunities for Bond Instrumentation and
expected to be operational in the third quarter of The Isles, Serco Denholms SD Forceful and its OEM partners for the UK and Eire, which
of 2009, and will play in important role in the CEMEX UK Marine dredger Sand Heron. are Lyngs Marine A/S, Krohne Skarpenord,
developing TTSs business in the important Bond Instrumentation has also completed its OPTEC International, Schaller Automation and
South-East Asia region. It will be headed by first Superyacht retrofit on M/Y Shandor for L3 Consilium Marine.
general manager Jan Ove Hovdenak, who is Offshore UK and anticipates more projects to
moving from TTSs Marine Cranes operation, be undertaken in conjunction with this customer
and who will be tasked with developing an in 2009. MJR appointed agents
organisation that can lead a strong sales As more and more owners are faced with
operation across the full range of TTSs marine the dilemma of trying to obtain support for for HHI
products, as well as delivering after-sales services ageing and obsolete control and monitoring
on the groups cargo handling equipment in equipment, Bond Instrumentation has seen an After extensive training, MJR Controls has been
both marine and offshore installations. increase in the level of enquires for replacement appointed as UK sales and service agents for
Singapore is a key centre for the marine equipment systems and has a number of orders South Koreas Hyundai Heavy Industries (HHI)
industry, said Margrethe Hauge, TTSs already in place for 2009 amongst these are covering its entire marine electrical power,
executive vice president for services. Its a orders from Serco Denholm for their vessel SD switchgear, automation and VDR product range:
natural place for us to be located, and it will Faithful and an order from CEMEX UK Marine HiVDR Voyage Data Recorder
help us strengthen our global network. Our for its dredger Sand Harrier, with the system to ACONIS1000 Integrated Monitoring &
objective is to be able to deliver the best be installed later on in the summer when the Control System
possible standard of service both for sales vessel goes to drydock. ACONIS 2000 Integrated Monitoring &
and after-sales in all of the marine industrys Other ongoing projects include the final Control System
most important centres. We expect to develop stages of the reactivation and return to service ACONIS PMS (Power Management System)
a strong business from this base, in all of our of the Dockwise semi-submersible heavy lift Moulded Case Circuit Breaker (MCCB)
market segments. vessel Mighty Servant 3 at Grand Bahamas Air Circuit Breaker (ACB) - HAT, HiAS, HiAN
Shipyard (GBS) where Bond Instrumentation has Vacuum Circuit Breaker (VCB)
supplied a number of automation systems using LV & MV Main Switchboards
New offices for Bond Lyngs Marine hardware, and a large package Generators & Excitation Systems
of work on the MoD tanker RFA Bayleaf at Propulsion Motors
Instrumentation Cammell Laird. MJR Controls has a number of factory trained
A major work package on the automation service technicians that are available to travel
The start of 2009 saw Bond Instrumentation systems onboard RFA Argus is about to world-wide at short notice to provide customers
move into its own stand-alone building commence for A&P Falmouth. Work is also near with the highest levels of service support. SRJ
Blackwater House in Tollesbury, Essex which to completion on variety of other service jobs on
has been totally refurbished to meet Bond commercial vessels and naval vessels around
requirements and now provides vital space for the UK. The flexibility of service department of Obituary
the expansion of Bond Instrumentation and it Bond Instrumentation has seen its engineers
various departments. travel all over the UK and being sent world wide It is with deep regret I announce the death
The move came at a very busy time as Bond for a variety of customers with in the last three of Captain Manfred Schneider of Zoepffel &
was engaged in a wide variety of control and months Bahrain, Dubai, China, Singapore, USA Schneider, Lubeck, one of Germanys main
monitoring projects either through its Service and South America amongst the destinations. shipyard agencies. Manfred worked for over
Department or through its Project Department. The ability of Bond Instrumentation to repair three decades in the Germany shipyard
The Bond Project Department has recently Printed Circuit Boards for older control and agency business and was so well known
completed a number of vessel upgrades where monitoring systems is still much in demand throughout the German shipowning industry
the alarm, control and monitoring systems with customers using this service coming from and the shipyards he represented that his
have been replaced with equipment from its all corners of the globe. As well as being able advice was sought many times throughout
partner Lyngs Marine A/S part of the SAM to repair many types of PCB, Bond can also his career. His funeral was held in Lubeck on
Electronics Group, projects recently completed undertake reverse engineering of PCBs so, as Friday 15 of May.
include the MoD small fleet tanker RFA Gold to supply replacements for obsolete units which
Volume 7 Issue 1 Page 83
Dockgate
Lay-up specialists
capitalise on the downturn
In just the same way as shipping is now awash with ex-special forces military personnel with specific expertise in maritime
piracy, we are suddenly seeing a whole range of companies who are instant experts on vessel lay-up procedures. Whilst
there are undoubtedly sound ship managers with proven compliance procedures and lots of experience in running ships in
service, mothballing vessels and looking after them whilst not in daily operation is a very different business and one that few
know about these days. There has been no large-scale lay-up for many years.
Add to this the fact that equipment installations maintenance of ships is their primary business. Experts are warning that a growing number of
on board ship have changed significantly since Good repairers have an intimate knowledge deliveries bulkers, container ships and possibly
the last lay-up period of note. Electronically of ships structures and their equipment lng carriers could sail straight into cold lay-up
managed engines, for example, have different installations; they know what is necessary to when they leave their construction yard.
requirements from mechanical units; highly look after them; and how best to re-commission In such instance, the careful preparation of
sophisticated electronic equipment on board them in due course. machinery is vital so as to minimise long-term
most modern ships is relatively new it certainly Given also the fact that there are often lay-by deterioration. Benefits of cold lay-up include
wasnt around when ships were last laid up in berths or more permanent mooring locations greater savings in manning expenses and possibly
any volume. Some of the fuels used today are within striking distance of many repair yards, this insurances, but disadvantages include higher
different and fuel management systems are would seem a logical extension of their existing reactivation costs, a longer process and possible
built for constant operation, not long periods business. One substantial added benefit would degradation to the vessel and its systems.
of inactivity. Then there are a host of other be that a repairer would be virtually guaranteed These were some of the issues that will be
developments which make this time very different of the reactivation docking and associated discussed at a two-day IMarEST conference
to last ... internal paints and external hull coatings, works when the time comes. during early May. The various options facing
for example, which have changed dramatically A critical decision for owners right now is owners and operators, including choice of lay-
over the period. A number of shipmanagers and whether to opt for hot or cold lay-up. A up location, type of lay-up, pitfalls and security
specialised service companies are now offering wide range of container ship and car carrier issues are all on the agenda and the organisers
lay-up services (See article regarding WMS in the operators are thought to have chosen the are promising to bring together all interested
Service Section of this issue). former, which has benefits including an ability parties, including insurers and class.
However, so far, the range of instant experts to stay closer to principal trade lanes; a greater It was very well attended. Despite the high-
does not appear to include ship repairers, state of readiness to reactivate; machinery being powered G20 gathering in London a week
although DDW South East Asia is believed regularly operated, albeit at a much reduced before, international shipping, which still carries
to be looking at the possibility of offering lay- level; and a larger shipboard crew lessening more than 95% of the worlds trade, didnt even
up services to owners operating in the Far safety and security risks. make it on to the agenda. Even where there are
East, anchorages available off the coast of the Cold lay-up is a more permanent cargoes to ship, some owners cant finance the
Indonesian island of Batam. mothballing, which can save on lay-up running shipment because trade finance has virtually
The lack of interest from the shiprepair costs for owners who do not see any sign of a dried up. The worlds trading system is on its
industry is a puzzle. The ongoing care and market upturn in the near- to medium future. knees, and so is shipping. SRJ

Page 84 www.shiprepairjournal.com
Agents Contact Directory
International Association of Shiprepair Agents
Challenge House, Sherwood Drive, Bletchley, Milton Keynes MK3 6DP, United Kingdom Contact: Mike McMahon
Tel: +44 1908 378822 Fax: +44 1908 378828 Email: mail@shiprepairagents.org Web: www.shiprepairagents.org

Australia Cyprus Astican (Las Palmas) Web: www.valmarin.com, www.valmarine.gr


Western Shipyard (Lithuania) Shipyard Agents Worldwide
Malta Shipyards (Malta) Principals
(Montenegro) Adriatic Shipyard Bijela China S/B Corp. Taiwan
Lisnave (Portugal) Cosco Shipyard Group China
Naval Rocha (Portugal) Desan Shipyard
Step (Portugal) Lifeng China
Astander (Spain) Lixin Shipyard China
WSR SERVICES LIMITED Elgin Brown & Hamer Group (South Africa, Namibia) Longshan Shipyard China
Colombo Dockyard (Sri Lanka) Novorossiysk Russia
HEMPSTEAD MARINE SERVICES ASRY (Bahrain) Riga Shipyard Latvia
31 Mitchell Street Cosco Shipyard Group (China) Santierul N.Constantza S/Y Romania
Putney Arch. Makariou III 228 St. Paul Bld, Block B, 3rd Fl. Chantier Naval de lOcean Indien (Mauricius) Sermetal Brazil
Sydney P.O.Box 58019, 3730 Limassol, Cyprus Shanghai & Chengxi Shipyards (China) Shan Hai Guan Shipyard China
NSW 2112 Tel: +35725344418 Shanghaiguan Shipyard (China) Shanhaiguan Singapore Technologies Singapore
Australia Fax: +35725344419 China Shipbuilding (Taiwan) Western India Shipyard
Tel: + 61 2980 85851 Email: mail@wsr.com.cy Afloat Repairs, Safety & Underwater Services/
Fax: +61 2980 85851 Web: www.wsr.com.cy Immersion Suits
Mobile: +61 419880099 Contact: Vangelis Tsangarides Greece Europe: Cosalt, Rapp Service Maritime, Jonassohn, Pedrotti,
Email: semagent@iprimus.com.au 24/7 Call Direct: 7777 7WSR Unisafe, Extinval, Viking, Hydrex
Web: www.hempsteadmarine.com Companies Represented Shipyards Middle East: Solas Marine, Viking
Contact: Iain Hempstead Riga Shipyard Latvia India: Caltex
Companies represented Antwerp Ship Repair Shipyard Belgium Singapore: Welmet, Uniscan
PT Karimun Shipyard (Indonesia) Lisnave Shipyard Portugal China: Safetec, Uter Marine
Sembawang Shipyard (Singapore) Union Naval Barcelona Shipyard Spain Far East: Dae Myung, Tai Shiang
Tianjin Bohai Oil Heavy Industries (China) Union Nave Marseille Shipyard France USA: Fire Protection, Datrex, Offshore Supplies, Sea Safety
Viktor Lenac Shipyard Croatia A. P. & A. LTD (Greece) Latin America: Turbogen/Extintec, Ajyb, IDP, Strong
Neorion Shipyard Syros Isl. Greece Bona Vista Plaza, 3 Xanthou Street Chile Services, Marsub
Mtg Dolphin 1 Shipyard Bulgaria 166 74 Glyfada, Athens, Greece South Africa: Chubb Fire, Cape Diving
Zaliv Shipyard Ukraine Tel: +30 210 8983 463 Newbuildings Marine Equipment
ASL Shipyard Indonesia Fax: +30 210 8983 434 Contact: Ships Demolition Lifeboat
Jurong Shipyard Singapore Email: groffice@apaltd.gr Davit Inspections SVDR Installations
Belgium Contact: Ingrid Papadakis, Nikolaos Almyroudis
Hrdd Shipyard Shanghai China
IMC Zhoushan Shipyard Zhoushan Isl. China Companies represented
Detyens Shipyard USA Adriatic Shipyard Bijela (Montenegro) Hong Kong
Ciramar Shipyard Dominican Republic Bredo (Germany)
Sociber Shipyard Chile Chengxi Shipyard (China)
Chugoku Marine Paints Japan Coimbra Shiprepair (Brazil)
PC MARITIME SERVICES BV Cosco Shipyard Group (China)
Afonso O Neil Agency Portugal
Nico International Dubai Dalian
Technodive Services Greece Guangzhou
Longville United Services Belgium Nantong GLOBETECH HKG
Shanghai 3A, 3rd Floor, 265-267 Hennessy Road, Wanchai Chong,
PO Box 139 Zhoushan Hing Building, Wanchai, Hong Kong
1740 AC Schagen Tel: +852 8176 7203
Netherlands
France CSSC Guangzhou (China)
Hydroster (Poland) Fax: +852 2598 6266
Tel: +31 224 295 070 International Combustion Engineering (Denmark) Email: hkg@globetechgroup.net
Mobile: +31 620 011 607 International Repair Services (Panama) Contact: Ms Lily Chan
Fax: +31 224 297 591 Lifeng Shipyard (China) Mobile: +852 94690757
Email: hs@pcmaritime.nl Odessos Shiprepair Yard (Bulgaria) Companies represented
Contact: Hans Stoop Pallion Engineering (UK) Astander Shipyard, Santandar, (Spain)
Companies represented Pharung Shipyard (Vietnam) Astican Shipyard, Las Palmas, (Spain)
A&P Group (UK) MCC Marine Prince Marine (Korea) Astilleros Braswell, (Panama)
Alnmaritec (UK) 5 Harbour Lodge, 24 Alington Road, Poole Rumia (Poland) Berco Marine Systems (Norway)
BLRT Group Dorset BH14 8LZ United Kingdom Shanghai GD Changxing (China) Colombo Dockyard Ltd, (Sri Lanka)
. Western Shiprepair (Lithuania) Contact: Murielle Coue WSK (Poland) Cosco Shipyard (China)
. Tallinn Shipyard (Estonia) Tel: +44 1202 709090 Dalian
. Turku Repair Yard (Finland) Mob: +44 7802 358048 Nantong
Cammell Laird (Gibraltar) Email: murielle@mccmarine.com Zhoushan
East London Shipyard (South Africa) Web: www.mccmarine.com Guangdong
Elgin Brown & Hamer Group Shipyards represented Shanghai
. Durban (South Africa) Halifax Shiprepair (Canada) Lianyungang
. Capetown (South Africa) Grand Bahama Shipyard (Freeport) DCD Dorbyl Marine Group, Cape Town, (South Africa)
. Walvisbay (Namibia) Curacao Drydock (Netherlands Antilles) Gemak Shipbuilding Industry and Trading SA,
Grand Bahama Shipyard (Freeport) Enavi (Brazil) VALMARINE SERVICES SA Istanbul, (Turkey)
HSECO Port Repairs (Korea) Tsakos Industrias (Uruguay) 143, Kolokotroni Str. , Piraeus 18536, Greece Forgacs (Australia)
HENAR Marine Repair Teams (Poland) A&P Group (UK) Tel: (0030-210)-4281532/4511175 Future Pipe Industries (The Netherland)
Tole Shipyard (Montenegro) Odessos Shiprepair (Bulgaria) Fax: (0030-210)-4281533 Hong Kong Yiu Lian Dockyards (Hong Kong)
Western India Shipyard (Goa) Shipyard (Estonia) Tallinn Telex: 211828 VALM GR Huarun Dadong Shipyard, (China)
Yiu Lian Dockyards (Hong Kong) Turku Shiprepair Yard (Finland) Email: valmarin@otenet.gr Lifeng, Shanghai (China)
SRJ (Ship Repair Journal) takes no responsibility for the accuracy of the information in Agents Contact Directory (ACD). All information was supplied by the individual agents

Volume 7 Issue 1 Page 85


Agents Contact Directory
LiXin Shipyard (China) Interlinks Marine Services Ltd. (UK) Italy Email: andrea.mignone@cambiasorisso.it
Nico International U.A.E., Dubai, Fujairah, (UAE) Istanbul Shipyard (Turkey) Direct Phone: +39 010 5714414
Polmar Engineering (Rotterdam) Leader Marine (China) Mobile: +39 338 6627504
Qingdao Behai, Qingdao, (China) Marland Boat Service (Guangzhou) Companies represented
Sermetal Shipyard, Rio De Janeiro, (Brazil) Marland Technical Services (Hongkong) A&P Group (UK)
Shanghai Lixin Shipyard, (China) MEC Repairs Inc. (Panama) Antwerp Shiprepair Yard (Belgium)
Shanhaiguan Shipyard, Qinhuangdao, (China) MEC Stores Inc. (Panama) Asmar (Chile)
Sidem S.R.L., Genoa, (Italy) Metalock do Brasil (Brazil) Astilleros Braswell (Panama)
Singapore Technologies Marine Ltd, (Singapore) Mosh International (Japan) BANCHERO COSTA & C. Chengxi Shipyard (China)
SKV (Sweden) Quantum Marineworks Singapore (Singapore) Agenzia Marittima S.p.A. China Shipbuilding Corporation (Taiwan)
Tallinn Shipyard, (Estonia) Rochem Separation Systems (India) 2 Via Pammatone, 16121 Genoa, Italy Kahosiung Shipyard
TOEI Engineering (Japan) Scheldepoort Repairyard (Vlissingen, Netherlands) Tel: +39 010 5631 626/629/633 Keelung Shipyard
Tsakos Industrias Navales SA, (Uruguay) Sea Electronics (Panama) Fax: +39 010 5631 602 Cosco Shipyard Group (China)
Western Shiprepair Yard, Klaipeda, (Lithuania) Serdijn Shiprepair (Rotterdam, Netherlands) Email: shipyard@bcagy.it Cosco Dalian Shipyard
Yiulian Shipyard, Shekou, (China) Sesmarine (UK) Web: www.bancosta.it Cosco Guangzhou Shipyard
Trustper A/S (Norway) Contact: Fabio Bertolini Cosco Nantong Shipyard
Underwater Services (Panama) Mobile: +39 335 8078217 Cosco Shanghai Shipyard
Unidive Marine (Singapore) Contact: Giorgio Blandina Cosco Zhoushan Shipyard
Mobile: +39 338 9350387 Cosco Lianyungang Shipyard
Contact: Loretta Busdon Curacao Shipyard (Netherland Antilles)
Mobile: +39 335 7366802 Daewoo Mangalia Heavy Industries SA (Romania)
Contact: Matteo Bellingeri Dakarnave (Senegal)
Mobile: +39 340 0891504 Drydocks Workd Dubai (United Arab Emirates)
Marland Technical Services Ltd. Companies represented Elefsis Shipyards and Neorion Shipyards (Greece)
Arab Heavy Industries (UAE) Elgin Brown & Hamer (South Africa)
ASL Shipyard (Indonesia) Enavi (Brasil)
Astilleros Cernaval (Spain) Fincantieri Group (Italy)
702 Fortress Tower; 250 Kings Road, Hong Kong Astilleros Mario Lopez (Spain) Gdansk Shiprepair Yard (Poland)
Tel: (852) 2571 9322 Caribbean Dockyard (Trinidad) GMD Shipyard (New York)
Fax: (852) 2806 3153 GLOBETECH INDIA Chengxi Shipyard (China) Grand bahama Shipyard (Bahamas)
Email: shiprepair@marland.com.hk 405 Gateway Plaza CMR Tunisie (Tunisia) Guangzhou CSSC
Web: www.marland.com.hk Hiranandani Gardens Colombo Dockyard (Sri Lanka) - Oceanline GWS Marine Engineering Co. Ltd
Contact: Powai Cromwell & C. (Argentina) Halifax Shipyard
Tony Ip, Director and Marketing Manager Mumbai 400 076 Detyens Shipyards (USA) Hellenic Shipyard (Greece)
CK Yim, Managing Director Tel: +91 22 2574 6810 DIANCA Astilleros (Venezuela) Hong Kong United Dockyard (HK)
Shipyards represented Fax: +91 22 2574 6901 Gemak Shipyard (Turkey) Keppel Philippines
Bahrain Shipyard Email: India@globetechgroup.net Gryfia Shiprepair Yard (Poland) Batangas yard
Bender Shipyard Mobile: +91 9821633452 Guangzhou Dengtai Shipyard (China) Subic Shipyard
CSSC Guangzhou Dockyard Contact: Mr. Rahul Pandit General Manager Hyundai Mipo Dockyard (South Korea) Keppel Verolme (The Netherlands)
Hong Kong Yiu Lian Dockyard Companies represented Hyundai Vinashin Shipyard (Vietnam) Lisnave Estaleiros navais SA (Portugal)
Rotterdam United Dockyards Antwerp Ship Repair, (Belgium) Jurong Shipyard (Singapore) Odessos Shiprepair Yard (Bulgaria)
Shan Hai Guan Shipyard Asian Marine Services Public Company Ltd, (Thailand) Komas-Korean Maritime Repairs Service (South Korea) Costruzione Arsenale Venezia (Italy)
Shanghai Shipyard ASMAR Shipyard, Valparaiso, Talcahuano Malaysia Marine & Heavy Engineering (Malaysia) Qingdao Beihai Shipyard (China)
Sheko Yiu Lian Shipyard Puntarenas, (Chile) Orskov Yard (Denmark) Scamp Network Ltd (Gibraltar)
Temper Shipyard Astander Shipyard, Santandar, (Spain) Pregol Shiprepair Yard - Kaliningrad (Russian Federation) Shanghai Shipyard (China)
Astican Shipyard, Las Palmas, (Spain) Qingdao Beihai Shipyard (China) Smit International (Rotterdam)
Astilleros Braswell, (Panama) Shanghai Shipyard (China) Todd pacific Shipyard (Seattle)
India Berco Marine Systems (Norway) Shipdock Amsterdam (Netherlands) Tole Tivat Group (Montenegro)
Cosco Shipyard (China) Sociber (Chile) Tuzla Shipyard (Turkey)
Dalian Svitzer Salvage (Netherlands) Unithai Shipyard & Engineering (Thailand)
Nantong Tru Marine (Singapore) Western India Shipyard (India)
Zhoushan Zhoushan Xinya Shipyard (China)
Guangdong
Shanghai Monaco
Lianyungang
DCD Dorbyl Marine Group, Cape Town, (South Africa)
INTERLINKS MARINE PVT. LTD. Future Pipe Industries (The Netherland)
607 Raheja Chambers, Nariman Point Gemak Shipbuilding Industry and
Mumbai 400 021, India Trading SA, Istanbul, (Turkey)
Tel: +91 22 6630 6470/6471/6472 Hong Kong Yiu Lian Dockyards (Hong Kong)
Fax: +91 22 2287 2753 Huarun Dadong Shipyard, (China) CAMBIASO RISSO SERVICES SRL
Email: interlinks.marine@vsnl.com LiXin Shipyard (China) Corso Andrea Podest, 1, 16128 Genoa, Italy
Web: www.interlinksmarine.com Nico International UAE, Tel: +39 010 57141
Contact: Probal Mitter Dubai, Fujairah, (UAE) Fax: +39 010 530154 VICTORIA MARITIME SERVICES
Companies represented Polmar Engineering B.V., (Netherlands) Web: www.cambiasorissoservice.it
ASRY (Bahrain) Qingdao Behai, Qingdao, (China) Contact: Max Iguera:
Atlas Ship Supply (Turkey) Schelde (Holland) Email: max.iguera@cambiasorisso.it
Azuma Kako (Japan) Sermetal Shipyard, Rio de Janeiro, (Brazil) Direct Phone: +39 010 5714206 7 Avenue des Papalins, MC 98000, Monaco
Azuma Engineering (Taiwan) Shanghai LiFeng Shipyard (China) Mobile: +39 335 6518202 Tel: +377 99995160
Azuma Engineering (Singapore) Shanghai Lixin Shipyard, (China) Contact: Giovanni Palumbo: Fax: +377 99995161
Azuma Europe (Netherlands) Shanhaiguan Shipyard, Qinhuangdao, (China) Email: giovanni.palumbo@cambiasorisso.it Email: shiprepair@victoriamaritime.com
Azuma Spindle (Singapore) Sidem S.R.L., Genoa, (Italy) Direct Phone: +39 010 5714203 Web: www.victoriamaritime.com
Boa Praca (Brazil) Singapore Technologies Marine Ltd, (Singapore) Mobile: +39 335 5961324 Contact: Luca Spinelli Donati,
Brasil Sul (Brazil) Tallinn Shipyard, (Estonia) Contact: Giorgia Tantardini: Maurizio Taviani, Julia Sandmann
Contitalia Services (Italy) TOEI Engineering (Japan) Email: giorgia.tantardini@cambiasorisso.it Shipyards represented
Dormac (Durban and Cape Town, South Africa) Tsakos Industrias Navales SA, (Uruguay) Direct Phone: +39 010 5714289 ASRY (Bahrain)
Forum Worldwide (U.K.) Western Shiprepair Yard, Klaipeda, (Lithuania) Mobile: +39 335 6595661 ASTANDER (Spain)
Interlinks Marine Europe Inc. (UK) Yiu Lian Dockyards Shekou (China) Contact: Andrea Mignone: ASTICAN (Spain)
SRJ (Ship Repair Journal) takes no responsibility for the accuracy of the information in Agents Contact Directory (ACD). All information was supplied by the individual agents

Page 86 www.shiprepairjournal.com
Agents Contact Directory
BENDER Group Cabnave Synchrolift (Cap Verde) Curacao Drydock (Netherlands Antilles)
Astilleros Bender (Mexico) Cameroon Shipyards (Cameroon) Enavi (Brazil)
Bender Shipbuilding & Repair (USA) Colombo Dockyards Ltd (Sri Lanka) A&P Group (UK)
BLRT Group Cosco Dalian Shipyard (China) Odessos Shiprepair (Bulgaria)
Tallinn Shipyard (Estonia) Cosco Guangzhou Shipyard (China) Tallin Shipyard (Estonia) Tallinn
Turku Repair Yard (Finland) Cosco Nantong Shipyard (China) Turku Shiprepair Yard (Finland)
Western Shipyard (Lithuania) RUYSCH TECHNICAL-AGENCIES Cosco Shanghai Shipyard (China) Camell Laird (Gibraltar)
Damen Shiprepair Rotterdam (Netherlands) Cosco Xiamen Shipyard (China) Astican (Las Palmas)
Dolphin 1 Shiprepair Yard (Bulgaria) HOLLAND BV Cosco Zhoushan Shipyard (China) Western Shipyard (Lithuania)
Donsung Engineering & Shiprepair (Korea) Dakarnave (Senegal) Malta Shipyards (Malta)
Dormac (South Africa) Dalian New Shipyard (China) Adriantic Shipyards (Montenegro) Adriatic Shipyard Bijela
Huarun Dadong Dockyard (China) Elefsis (Greece) Astander (Spain)
MIK Shipyard (Ukraine) PO Box 28, 7200 AA, Zutphen, Netherlands Enavi (Brazil) Elgin Brown & Hamer (South Africa)
Novorossiysk Shiprepair Yard (Russia) Tel: +31 575 515744 Forgacs Dockyard (Australia) Colombo Dockyard (Sri Lanka)
San Giorgio del Porto (Italy) Fax: +31 575 515750 Grand Bahamas Shipyard (Bahamas) ASRY (Bahrain)
Sembawang Shipyard (Singapore) Mobile: +31 652 415991 HUD (Hong Kong) Cosco Shipyard Group (China)
Shanhaiguan Shipyard (China) Email: agencies@ruysch.nl Lisnave Mitrena (Portugal) Chantier Naval de lOcean Indien (Mauricius)
Sima (Peru) Web: www.ruysch.nl Neorion New SA Syros Shipyards (Greece) Shanghai & Chengxi Shipyards (China)
TANDANOR (Argentina) Contact: Jeroen Veraart, Jeanet Kanters, Universal Shipbuilding Corp (Japan) Shanghaiguan Shipyard (China)
Viktor Lenac Shipyard (Croatia) Hans Ruysch, Willem-Hendrik Ruysch Vancouver Shipyards (Canada) China Shipbuilding (Taiwan)
Yiu Lian Dockyards (Hong Kong) Companies represented:
Yiu Lian Dockyards (China) Astilleros Astican (Canary Islands) Poland Singapore
Marine Service Companies represented Astilleros Braswell (Panama)
Harris Pye Group (UK) Astilleros Santander (Spain)
Tehnomet (Estonia) Caribbean Drydock (Trinidad)
UMC International (UK) Ciramar Shipyards (Dominican Republic)
Underwater Shipcare (Singapore) C.M.R. Tunisie (Tunisia)
Colonnas Shipyard (Norfolk US)
Netherlands Detyens Shipyards (Charleston US)
Dongsung (South Korea) A. P & A. POLAND LTD
Edilcom (Estonia) ul Jaskowa Dolina 112, 80-286 Gdansk, Poland
Famalift (Cyprus) Tel: +48 58 341 7988 Titan Marine Services
Forgacs (Australia) +48 58 344 7366 Simpang Bedok Post Office,
KEPPEL BENELUX SERVICES Gemak Shipbuilding (Turkey) Fax: +48 58 345 4801 PO Box 024, Singapore 914801.
PO Box 1001, 3280AA Rozenburg, Netherlands Harland & Wolff Belfast (UK) Email: apapol@apaltd.com.pl Tel: + 65 91178234
Tel: +31 181 234 315 Hellenic Shipyards (Greece) Contact: Kostas Milionis Mobile: + 65 91178234
Fax: +31 181 234 346 Hyarun Dadong (China) Companies represented Fax: + 65 2340807
Email: mail@keppelbeneluxservices.nl Ilyichevsk (Ukraine) Adriatic Shipyard Bijela (Montenegro) Email: sumyc@singnet.com.sg
Companies represented Kockums ( Sweden) Chengxi Shipyard (China) Contact: Mr Y.C.Sum
Keppel Shipyards (Singapore) Macor Maintenance and Naval Repair (France) Coimbra Shiprepair (Brazil) List of Yards
Arab Heavy Industries PJSC (UAE) Marland Boat Service Ltd (Hong Kong) Cosco Shipyard Group (China) Gemak Shipbuilding (Turkey)
Keppel Philippines, Inc. (Philippines) MMHE (Malaysia) Dalian Shipdock BV (Netherlands)
Officine Navali Italiani (Italy) Guangzhou Arno Dunkerque (France)
Pmax Filters Pty Ltd (Australia) Nantong Riga Shipyard (Latvia)
San Giorgio del Porto Spa (Italy) Shanghai San Giorgio Del Porto (Italy)
Shin Kasado Dockyard (Japan) Zhoushan DCD-Dorbyl (South Africa)
Southern African Shipyards (South Africa) Gdansk Shiprepair Yard Remontowa (Poland) Darkarnave (Senegal)
T&D In Situ Machining Gmbh (Germany) Guangzhou Wenchong Shipyard (China) Dongsung Engineering (South Korea)
PC MARITIME SERVICES BV Talleres Navales del Golfo (Mexico) Hellenic Shipyards Skaramanga (Greece) Atlantic Marine (USA)
Tsakos (Uruguay) Hydroster (Poland)
Underwater Shipcare Pte Ltd (Singapore) International Combustion Engineering (Denmark)
Lifeng Shipyard (China)
Spain
Vancouver Shipyards (Canada)
Victor Lenac Shipyard (Croatia) Odessos Shiprepair Yard (Bulgaria)
PO Box 139, 1740 AC Schagen, Netherlands Victoria Shipyards (Canada) Pallion Engineering (UK)
Tel: +31 224 295 070 Yiu Lian Dockyards Shekou (China) Pharung Shipyard (Vietnam)
Mobile: +31 620 011 607 Prince Marine (Korea)
Fax: +31 224 297 591 Rumia (Poland)
Email: hs@pcmaritime.nl Shanghai GD Changxing (China)
Norway
Contact: Hans Stoop WSK (Poland) MCC Marine
Companies represented 5 Harbour Lodge, 24 Alington Road, Poole
A&P Group (UK) Portugal Dorset BH14 8LZ, United Kingdom
Alnmaritec (UK) Contact: Murielle Coue
BLRT Group Tel: +44 1202 709090
. Western Shiprepair (Lithuania) Mob: +44 7802 358048
. Tallinn Shipyard (Estonia) Email: murielle@mccmarine.com
. Turku Repair Yard (Finland) ULRIK QVALE & PARTNERS as Web: www.mccmarine.com
Cammell Laird (Gibraltar) Harbitzallen 2A, PB 168 Skyen, Shipyards represented
East London Shipyard (South Africa) N-0212 Oslo, Norway MCC Marine Halifax Shiprepair (Canada)
Elgin Brown & Hamer Group Tel: +47 22 51 16 16 5 Harbour Lodge, 24 Alington Road, Poole, Grand Bahama Shipyard (Freeport)
. Durban (South Africa) Fax: +47 22 51 16 08 Dorset BH14 8LZ, United Kingdom Curacao Drydock (Netherlands Antilles)
. Capetown (South Africa) Email: shiprepair@uqp.no Contact: Murielle Coue Enavi (Brazil)
. Walvisbay (Namibia) Web: www.uqp.no Tel: +44 1202 709090 A&P Group (UK)
Grand Bahama Shipyard (Freeport) Contact: Per Otto Svendsen Mob: +44 7802 358048 Odessos Shiprepair (Bulgaria)
HSECO Port Repairs (Korea) Shipyards represented Email: murielle@mccmarine.com Tallin Shipyard (Estonia) Tallinn
HENAR Marine Repair Teams (Poland) A&P Falmouth (UK) Web: www.mccmarine.com Turku Shiprepair Yard (Finland)
Tole Shipyard (Montenegro) A&P Tees (UK) Shipyards represented Camell Laird (Gibraltar)
Western India Shipyard (Goa) A&P Tyne (UK) Halifax Shiprepair (Canada) Western Shipyard (Lithuania)
Yiu Lian Dockyards (Hong Kong) Asmar (Chile) Grand Bahama Shipyard (Freeport) Malta Shipyards (Malta)
SRJ (Ship Repair Journal) takes no responsibility for the accuracy of the information in Agents Contact Directory (ACD). All information was supplied by the individual agents

Volume 7 Issue 1 Page 87


Agents Contact Directory
Adriantic Shipyards (Montenegro) Adriatic Shipyard Bijela Miami Diver International (Curacao, NI) Beihai Lifeboats (Qingdao)
Lisnave (Portugal) Miami Diver Panama (Panama) Chengxi Shipyard (Shanghai)
Naval Rocha (Portugal) Miami Diver (Miami, USA) Damen Anchor and Chain Factory (Rotterdam)
Step (Portugal) Napesca (Las Palmas, Canary Isles) Damen Shiprepair (Rotterdam)
Elgin Brown & Hamer Group (South Africa, Namibia) Nico International (UAE) Diesel Marine International (Worldwide)
Colombo Dockyard (Sri Lanka) Parker Diving (California, USA) Drydocks World Batam (Indonesia)
ASRY (Bahrain) Polestar Engineering (Singapore) Drydocks World Dubai (UAE)
Cosco Shipyard Group (China) Polmar Engineering (Rotterdam, Netherlands) ASRYMAR Drydocks World Dubai Afloat Repair Division (UAE)
Chantier Naval de lOcean Indien (Mauricius) Rentong Marine (China) 28 Bolton Street, Mayfair Drydocks World Singapore (Singapore)
Shanghai & Chengxi Shipyards (China) Subsea Solutions Alliance (Worldwide) London W1J 8BP Henar Polish Riding Squads Ltd
Shanghaiguan Shipyard (China) Trident Diving (Terneuzen, Holland) United Kingdom Irving Shiprepair, Halifax (Nova Scotia)
China Shipbuilding (Taiwan) Total Marine Contracts (Grimsby, UK) Tel: +44 (0) 20 7318 9800 Jiangsu Anchor Chains (China)
Underwater Shipcare (Singapore) Fax: +44 (0) 20 7493 9452 Lisnave (Portugal)
Sweden Worldwide Diving Stations Email: asrymar@asrymar.co.uk Scamp Limited (World-wide Dive Stations)
Contacts: Peter Thornton, Janusz Stefanski Van Brink Yard (Rotterdam)
Companies represented Yiu Lian Dockyard (Hong Kong)
United Arab Emirates AB Laivite Shiprepair Yard (Klaipeda, Lithuania) Yiu Lian Shipyard (Shekou)
ASRY (Bahrain)
Cape Media Constanta, Romania
Carell S.A.(Piraeus, Greece)
JTS MARINE Castle Holdings (Ukraine)
PO Box 71, SE-450 71 Fjallbacka, Sweden Gryfia (Poland)
Tel: +46 703 350 722 Labroy Shipbuilding & Engineering Pte Ltd (Singapore)
Fax: +46 703 868 535 Globetech Dubai Lixin Shipyard (Shanghai, China)
Email: jts.marine@telia.com Building 3, Ground Floor, Dubai Investment Park Lifeng Shanghai ENCOMPASS MARINE LIMITED
Contact: Jonas Th. Svedberg Green Community, UAE Marpol (Panama) 26 Flour Square
Companies represented P.O.Box 212880 Pregol (Russia) Grimsby
ASRY (Bahrain) Sweden & Finland Dubai - UAE Torlak (Istanbul, Turkey) NE Lincs DN31 3LP,
Astilleros Braswell (Panama) Sweden & Finland Tel: +971 (0) 4801 9259 Yiu Lian Hong Kong/China United Kingdom
Mediterranean Diving Co (Malta and Belgium) Fax: +971 (0) 4801 9101 Tel: +44 (0) 1472 245500
Sweden & Finland Email: dubai@globetechgroup.net Fax: +44 (0) 1472 245511
Sadikoglu Groupe/Tuzla Shipyard (Turkey) Contact: Ms. Eliza, Marketing & Sales Executive Email: services@encompassmarine.com
Sweden, Finland & Denmark Mobile: +971 50 745 5314 Web: www.encompassmarine.com
Shanghai Lixin (China) Sweden & Finland Companies represented: Contacts: Peter Smith, Kevin Jarvis, Paul Georgeson
Singatec Engineering (Singapore) Sweden & Finland) Astican Shipyards represented
Turbo Technik Reparatur-Werft Dassler KG (Wilhemshaven) Astander Antwerp Shiprepair Antwerp, Belgium)
Sweden Braswell Arab Heavy Industries (UAE)
Underwater Shipcare Pte Ltd (Singapore) ST Marine BLRT Group
Sweden & Finland Chengxi Blohm+Voss Repair Tallinn Shipyard (Tallinn, Estonia)
SSM 123 Minories Turku Repair Yard (Turku, Finland
Switzerland Toei London EC3N 1NT Western Shipyard (Klaipeda, Lithuania)
United Kingdom Cammell Laird Shiprepairers (Merseyside, UK)
United Kingdom Tel: +44 (0) 20 7680 4000 East London Shipyard (East London, South Africa)
Fax: +44 (0) 20 7553 0001 Keppel Shipyard (Singapore)
Mobile: +44 (0) 77 10 327 004 Keppel Philippines Marine (Philippines)
Email: drydock@bvrepair.com Keppel Batangas Shipyard (Batangas)
Web: www.blohmvoss-repair.com Subic Shipyard (Subic)
ENCOMPASS MARINE LIMITED Contact: George D. Skinitis Kiran Tuzla Shipyard (Tuzla bay, Turkey)
26 Flour Square, Grimsby, NE Lincs DN31 3LP, UK Companies represented Qingdao Beihai Shipyard (Qingdao, China)
Tel: +44 (0) 1472 245500 Blohm+Voss Repair (Hamburg) Union Naval Barcelona (Barcelona, Spain)
Fax: +44 (0) 1472 245511 A. P. & A. Ltd Vianayard (Viana Do Castelo, Portugal)
Email: services@encompassmarine.com 32 The Mall, London W5 3TJ, United Kingdom Viktor Lenac Shipyard (Rijeka, Croatia)
Web: www.encompassmarine.com Tel: +44 20 8840 8845 Xingang Shipyard (Xingang, China)
Contacts: Peter Smith, Kevin Jarvis, Paul Georgeson Fax: +44 20 8840 8843 Xinya Shipyard (Zhoushan, China)
Shipyards represented Email: apa@apanda.com Zamakona Group (Canary Isles & Pasajes, Spain)
Cammell Laird Shiprepairers (Merseyside, UK) Web: www.apanda.com Marine Service Companies represented
East London Shipyard (East London, South Africa) Contact: Andreas Papadakis All Sea Atlantic (Halifax, Canada)
Keppel Philippines Marine (Philippines) Companies represented All Sea Enterprises (Vancouver, Canada)
Keppel Batangas Shipyard (Batangas) Adriatic Shipyard Bijela (Montenegro) Arab Eagle Marine Engineering (UAE)
Subic Shipyard (Subic) Bredo (Germany) Dovanko Marine (Greece)
Kiran Tuzla Shipyard (Tuzla Bay, Turkey) Coimbra Shiprepair (Brazil) CALVEY MARINE LIMITED Ecospeed Paint (Antwerp, Belgium)
Navantia (Spain) Cosco Shipyard Group (China) Broomers Barn Edilcom Surveys (Tallinn, Estonia)
Cadiz Shipyard (Cadiz) Dalian Merrywood Lane Kayak Maritime Services (Antwerp, Belgium)
Cartagena Shipyard (Cartagena) Guangzhou Storrington Keyser Technologies (Singapore)
Ferrol-Fene Shipyard (Ferrol) Nantong West Sussex RH20 3HD, UK Komas (Korea)
San Fernando Shipyard (San Fernando) Shanghai Tel: +44 (0) 1903 748860 Miami Diver International (Curacao, NI)
Qingdao Beihai Shipyard (Qingdao, China) Zhoushan Fax: +44 (0) 1903 743390 Miami Diver Panama (Panama)
Shanhaiguan Shipyard (Qinhuangdao, China) Gdansk Shiprepair Yard Remontowa (Poland) Email: calvey@calveymarine.co.uk Miami Diver (Miami, USA)
Sociber (Valparaiso, Chile) Hellenic Shipyards Skaramanga (Greece) Web: www.calveymarine.co.uk Napesca (Las Palmas, Canary Isles)
Zamakona Group (Canary Isles & Pasajes, Spain) Hydroster (Poland) Contact: Clive Calvey Parker Diving (California, USA)
Marine Service Companies represented International Combustion Engineering (Denmark) Mobile: +44 (0) 7850 769527 Polestar Engineering (Singapore)
All Sea Atlantic (Halifax, Canada) International Repair Services (Panama) Contact: Steven Black Polmar Engineering (Rotterdam, Netherlands)
All Sea Enterprises (Vancouver, Canada) add Odessos Shiprepair Yard (Bulgaria) Mobile: +44 (0) 7885 217869 Rentong Marine (China)
Dovanko Marine (Greece) Pallion Engineering (UK) Contact: Debbie Byrne Subsea Solutions Alliance (Worldwide)
Edilcom Surveys (Tallinn, Estonia) Pharung Shipyard (Vietnam) Mobile: +44 (0) 7802 231938 Total Marine Contracts (Grimsby, UK)
Gridins Enterprise (Klaipeda, Lithuania) Prince Marine (Korea) Companies represented Trident Diving (Terneuzen, Holland)
Kayak Maritime Services (Antwerp, Belgium) Rumia (Poland) AMI Exchangers (Hartlepool) Underwater Shipcare (Singapore)
Keyser Technologies (Singapore) WSK (Poland) Beihai Shipyard (Qingdao) Worldwide Diving Stations
SRJ (Ship Repair Journal) takes no responsibility for the accuracy of the information in Agents Contact Directory (ACD). All information was supplied by the individual agents

Page 88 www.shiprepairjournal.com
Agents Contact Directory
Singapore Technologies Marine Ltd (St Marine) (Singapore) China Shipbuilding Corporation (Taiwan)
SSM (Europe) Detyens Shipyard Inc (US)
TOEI Engineering Elgin Brown & Hamer (South Africa)
Yiu Lian Shekou, Dockyard (South China) Elgin Brown & Hamer Namibia (Walvis Bay)
Malaysia Marine & Heavy Engineering (Malaysia)
Metalships & Docks SA (Spain)
EMCS GROUP NAUTA SA Shiprepairyard Gdynia, Poland WILMOT MARINE SERVICES LTD
EMCS LTD/Sesmarine (IOM) Ltd Santierul Naval SA Constanta (Romania) 84 Empire Square East, Empire Square, London SE1 4NB, UK
(Incorporating EMCS Diving Support) HJM MARINE LTD Shanghai Shipyard Shiprepair Division (China) Tel: +44 (0) 20 7939 9580
Marian House, 9 Station Road, Port Erin 4 Cherrywood Way, Little Aston, Shipdock BV (Amsterdam and Harlingen) Fax: +44 (0) 20 7407 6183
Isle of Man, IM9 6AE, UK West Midlands B74 4HZ, United Kingdom Torlak Shipyard, Tuzla, Turkey Email: wmsl@wilmotmarine.co.uk
Tel: +44 1624 833955 Tel: + 44 121 353 2887 Tru-Marine Group Web: www.wilmotmarine.co.uk
Fax: +44 1624 837173 Fax: + 44 121 353 3151 Pmax One Services (Singapore) Contact: Andrew Hindley
Email: enquiries@emcs.co.im Mobile: + 44 7831 499848 Tru- Marine Middle East (UAE) Mobile: +44 (0) 7887 563075
Web: www.emcs.co.im Email: info@hjm-marine.com Tru-Marine Machinery Engineering (China) Contact: Bruce Wilmot
Contact: Steve George Web: www.hjm-marine.com Tru-Marine Pte (Singapore) Mobile: +44 (0) 7831 636821
Mobile: +44 7624 461 446 Companies represented Tunisia Ship Repairers (Tunisia) Contact: James Lyons
North east area representative Cerneval SA (Algeciras) Yiu Lian Shekhou, Shenzen, China Mobile: +44 (0) 7979 246085
Contact: Amanda Green, 33 Dykelands Road, Seaburn, Costruzioni Arsenale di Venezia S.c.a.r.l. (Venice) Floating Repair Specialists Companies represented
Sunderland SR6 8EW, United Kingdom Crosscomar S.L. (Algeciras) Caswell Environmental Services (Asbestos) (Stevenage, UK) Astander (Spain)
Tel: 0191 5160010 Fincantieri CNI S.p.A. (Palermo) Dongsung Engineering (South Korea) Astican (Las Palmas)
Fax: 0191 5160400 Keppel Verolme B.V. (Rotterdam) Electro Marine (South Africa) Cascade General (Portland Oregon)
Email: green-amanda@btconnect.com Mario Lopez (Malaga) EMCS (Isle of Man) Desan Shipyard (Tuzla, Turkey)
Mobile: +44 77363 18126 Metalock Engineering GmbH. (Hamburg) Kwang-Youn-Gi Engineering (Taiwan) Grand Bahama Shipyard (Freeport)
Marketing Northrop Grumman Corp., MHI Shiprepair & Services (US) JSML Shipyard (Singapore)
Contact: Chris George Newport News (Newport News) PB Asher (Southampton, UK) Malta Shipyards (Malta)
Tel/Fax: +44 1579 370058 San Giorgio del Porto S.p.A. (Genoa) Port Marine Contractors (South Africa) Riga Shipyard (Latvia)
Email: chris.sycamore@gmail.com Scheepswerf Reimerswaal B.V. (Hansweert) Singatac Engineering (Singapore) Scheldepoort Repairyard (Netherlands)
Companies represented Yiu Lian Dockyards (Shekou) Ltd. (Shenzen) Welmet Engineering PTE (Singapore) Sembawang Shipyard (Singapore)
D Van De Wetering Willing (Shanghai) Trading China)
Electropartners
Engine Partners
United States
Globetech (IOM Only)
Marine Marketing Int (IOM only)

GEORGESON ASSOCIATES ENMAN & ASSOCIATES, INC.


Marine Consultant LLOYD WERFT 10920 Baymeadows Road, Su 27 PMB 304
50 Highthorpe Crescent PO Box 2102, Seaford,
SHIP REPAIRERS & Jacksonville, Florida 32256, USA
Cleethorpes East Sussex BN25 2YQ, UK Tel: +1 (904) 519-0469
North East Lincolnshire, DN35 9PY, UK Contact: Steve Buhlman SHIPBUILDERSLTD Fax: + 1(904) 519-8580
Tel: +44 (0)1472 236 536 (All hours) Tel: +44 (0) 1323 894652 Broadwell House, Broadwell, Lechlade Contact: David Enman
Email: georgesonassoc@aol.com Fax: +44 (0) 1323 897476 Gloucestershire GL7 3QS, United Kingdom Mobile: +1 (904) 318-0909
Web: www.marineconsultant.co.uk Mobile: +44 (0) 7803 179640 Tel: +44 (0) 1367 860 050 Email: shipyards@davidenman.com
Contact: Paul J Georgeson Email: buhlman.steve@lloydwerft.com Fax: +44 (0) 1367 860 474 Companies represented
Mobile: +44 (0) 7710 297535 Companies represented Mobile: +44 (0) 7767 690 704 Detyens Shipyards (USA)
Lloyd Werft (Bremerhaven) Email: roderick@shiprepairers.co.uk Tecnico (USA)
Rickmers Werft (Bremerhaven) Web: www.shiprepairers.co.uk Enavi (Brazil)
Contact: Roddie Wordie, Marie McClure Yiulian (Shekou) (Mazhou Island)
Email: marie@shiprepairers.co.uk China Merchants Heavy Industry (CMHI) (Mazhou Island)
Companies represented Yiulian Dockyards (Hong Kong)
Arno Dunkerque (France) Elgin Brown & Hamer Group
ASL (Batam Island, Indonesia) Walvis Bay, Namibia (South Africa)
Asmar (Punta Arenas, Chile) Durban (South Africa)
Asmar (Talcahuano,Chile) Cape Town (South Africa)
GLOBETECH SERVICES LTD Asmar (Valparaiso, Chile) East London (South Africa)
Unit 5 Shannon Commercial Centre, Beverley Way, Atlantic Drydock (Jacksonville) Radio Holland
New Malden, Surrey KT3 4PT, United Kingdom MARINE MARKETING Atlantic Marine (Boston) Sobrena Ship Repair Yard Brest (France)
Tel: +44 (0) 20 8942 4366 Atlantic Marine (Mobile)
Fax: +44 (0) 20 8942 4377
INTERNATIONAL LTD Atlantic Marine (Philadelphia)
Shipdock (The Netherlands)
Western Shiprepair (Lithuania)
Email: globetech@globetechservices.com BAE Systems (San Diego) Tallinn Shipyard (Estonia)
Web: www.globetechservices.com BAE Systems (San Francisco) Turku Repair Yard Ltd (Finland)
Contact: Nick Pearson, Sami Golestanian Basrec (Bahrain) Cammell Laird (Gibraltar)
Companies represented Unit 17 Challenge House Cammell Laird (Gibraltar) Yardgem Istanbul (Turkey)
Asimar Shipyard, Bangkok (Thailand) Sherwood Drive Bletchley, Conoship International (Holland)
Astilleros Braswell Shipyard (Panama) Milton Keynes MK3 6DP, United Kingdom Dakarnave (Senegal)
Berco Marine Systems (Norway) Tel: +44 (0) 1908 378822 Dormac Cape Town (South Africa)
Colombo Dockyard (Sri Lanka) Fax: + 44 (0) 1908 378828 Dormac Durban (South Africa)
DCD-Dorbyl (South Africa) Mobile: +44 (0) 7720 074113 Elefsis (Greece)
Fjellstand (Norway) Email: mail@MarineMarketingInternational.com Forgacs (Newcastle)
Future Pipe Industries (The Netherlands) Web: www.MarineMarketingInternational.com Forgacs Cairncross (Brisbane)
Gemak Shipyard, Istanbul (Turkey) Contact: Mike McMahon, Katie McMahon Hong Kong United Dockyard (HK) Simplex americas LLC
IHC Lagersmit (Netherlands) Companies represented Huarun Dadong (Shanghai)
Lifeng, Shanghai (China) Shipyards Kraatz (Walvis Bay, Namibia)
Lixin, Shanghai (China) Carell SA Piraeus, Greece Neorion (Greece)
Nico International, Dubai (United Arab Emirates) CARENA (Ivory Coast) Sobrena (Brest, France) 20 Bartles Corner Road,Flemington
Shanghai Guan Shipyard (North China) CARIDOC (Trinidad) Tsakos (Uruguay) New Jersey 08822, USA
Sidem, Genova (Italy) Chengxi Shipyard (Shanghai) VT Fitzroy (New Zealand) Tel: +1-908-237-9099
SRJ (Ship Repair Journal) takes no responsibility for the accuracy of the information in Agents Contact Directory (ACD). All information was supplied by the individual agents

Volume 7 Issue 1 Page 89


Agents Contact Directory
Fax: +1-908-237-9503
Mobile: 24/7/365 +1-908-581-0900
Email: info@simplexamericas.com
Web: www.simplexamericas.com
Contact: Donald W Vogler President
Factory Service, Spares & Sales
Simplex Compact Stern Tube Seals Service performed in
dry-dock, afloat, as well as underwater
Turbulo Oily Water Separators
Nakashima Propeller Co. Ltd.
Thrusters and CPPs
ACM Bearings: Composite Bearings for Rudders and Stern
Tubes as well as Deck Equipment
Terresolve Biodegradable Environmentally Friendly Lube Oils
Shipyards represented
ASRY Shipyard (Bahrain)
Jurong Shipyard (Singapore)
Dormac Pty. Ltd.
(Durban, Capetown and Richards Bay South Africa)
Grand Bahama Shipyard (Grand Bahama Island)
SOCIBER Ltda. (Chile)
SOBRENA (Brest, France)
Companies represented
Matatec Marine Service (Sea-going Maintenance)
Metalock do Brasil (Shiprepair Service in Brazil)
G.J. Wortelboer Jr. B.V. (Anchor and Chain Stockists)

WHEELER ASSOCIATES
95 Mill Spring Lane, Stamford, CT 06903-1635, USA
Tel: +1 203 329 1680
Fax: +1 203 968 2150 +1203968839
Car: +1 203 249 8524
Mobile: +1 917 855 2850
Email: shipyards@weswheeler.com
Contact: Wes Wheeler
Companies represented
All shipyards in China with partner:
Shanghai Leader Marine Co. Ltd, Shanghai (China)
Naftosol (afloat repairs) Piraeus (Greece),
incl: 2x1 Midia Shipyard, Constanta, Romania
ThyssenKrupp Marine Services Shipyards
Blohm+Voss Repair, Hamburg (Germany)
Hellenic Shipyards Skaramanga (Greece)
Turbotechnik (afloat repairs) Wilhelmshaven (Germany)
Union Naval de Barcelona (Spain) Malaysia Marine & Heavy Engineering (MMHE), Malaysia

Shipyard Overseas Offices


Sweden
Drydocks World-Scandinavia
Skars Led 3, 41263 Goteborg, Sweden, Tel: +46 31 703 7122, Fax: +46 31 703 7131, Web: www.drydocks.gov.ae
Contact: Jens Larsson Managing Director Email: jens.larsson@drydocksscandinavia.com Mobile: + 46 70 220 3741
Contact: Markus Larsson Marketing Director Email: markus.larsson@drydocksscandinavia.com Mobile: +46 70 220 3743
Companies Represented
Drydocks World-Dubai (Dubai Drydocks), Drydocks World-Singapore (Pan United), Al Jadaf (Dubai), latinum Yachts (Dubai)
Platinum Yachts Management (Dubai)

Japan
Drydocks World-Japan
Areas: Japan and South Korea Contact: Mr. H.C.Kim Managing Director Mobile: +821020501971 Mobile: +82112951971
Email: ddworld@drydocksworldjapan.com

SRJ (Ship Repair Journal) takes no responsibility for the accuracy of the information in Agents Contact Directory (ACD). All information was supplied by the individual agents

Page 90 www.shiprepairjournal.com

You might also like