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The following article was published in ASHRAE Journal, February 2005.

Copyright 2005 American Society of Heating, Refrigerating and


Air-Conditioning Engineers, Inc. It is presented for educational purposes only. This article may not be copied and/or distributed electronically
or in paper form without permission of ASHRAE.

Measuring System Efciencies of

and

By G.N. Dunn, I.P. Knight and E.R. Hitchin

W
hile energy consumption and atmospheric carbon emissions from most building-related services
are falling, in the United Kingdom those associated with air conditioning (A/C) are growing as
more buildings become air conditioned1 due to increasing occupant expectations of thermal comfort.2
Future projections of UK market trends suggest increased use of A/C will continue, resulting in increased
national energy demand and its associated carbon emissions.3 This growth in carbon emissions conicts
with national commitments to reduce greenhouse gas emissions under the Kyoto Protocol and the UK
governments additional goal to reduce emissions by 60% before 2050.4

In a consumer-led, knowledge-based is likely to involve the use of cleaner out at the Welsh School of Architec-
economy, a conict exists between the energy, improved integration of building ture,5 aims to improve understanding of
desire to restrict the use of air condition- and services design and promotion of the actual energy performance of
ing to reduce environmental impact and highly energy efcient A/C systems. To A/C systems.
the market demand for air conditioning achieve the latter goal, clear guidance is
About the Authors
on the grounds of enhanced productiv- required on the appropriate use of A/C
ity. In practice, to resolve this conict and which systems are the most energy G.N. Dunn is a research associate and I.P. Knight
is senior lecturer at the Welsh School of Architec-
we must explore new ways to reduce efcient in practice.
ture in Cardiff, Wales. E.R. Hitchin is technical
energy use and emissions resulting The research presented in this article, director at Building Research Establishment in
from air conditioning. The way forward along with other work being carried Watford, England.

26 ASHRAE Journal ashrae.org February 2005


Research Overview The cooling output in terms of thermal energy (kWth) of
This article presents research ndings of a eld monitoring the system for each interval of electrical energy consump-
study, which has determined the energy efciency of fan coil and tion data. For the fan coil systems, the cooling output was
packaged direct expansion (DX) air-conditioning systems in calculated from the temperature differential and water ow
use within UK office buildings. The method employed rate across the evaporator for each liquid chiller. The cool-
determined the in-use efciency of each system through the ing output of the packaged DX split system was calculated
measurement of their electrical energy consumption and from measurements of the airow rate and the difference in
thermal cooling output. air temperature and humidity across the supply and return
The work considered the efciency of the whole system, in- airow of the internal cassette unit, measured using an array
cluding all equipment loads associated with the delivery of cool- of sensors and data-loggers.
ing to the occupied space and not just the chiller and refrigeration Ambient temperature and RH at the building.
aspects. This enabled direct comparison of the energy efciency To make comparisons between the different system types
of the different DX and fan coil systems studied. In addition, it and fully account for all the loads associated with each system,
provided detailed proles of system energy consumption, cool- the following expressions of performance have been dened
ing output and the frequency that various cooling loads were to enable comparison to published rated efciencies and the
encountered, as well as the breakdown of energy consumption performance of different systems.
by subsystem component for non-packaged systems. System Efciency: The efciency with which the system
These results are compared with estimates derived from serves the cooling load, accounting for all the loads of the entire
comprehensive building and system simulations. Although not system, including distribution pumps, fan coils and reheat.
commonplace, such simulations are easier to carry out than eld Refrigeration Efciency: The efciency with which the re-
measurements but, of course, represent simplied situations. frigeration cycle achieves the cooling load, but only accounting
The simulations cover a wider range of systems than have been for the energy consumption of the refrigeration plant, i.e., com-
monitored and so help to place the results in a wider context. pressors and heat rejection equipment. The energy consumed
The eld monitoring measured the in-use efciency of three by distribution pumps, fan coils or reheat is not included.
liquid chillers with fan coil systems and a packaged split direct
expansion system between May 2002 and July 2003. The sys- Measured Time of Operation
tems are described in more detail in Table 1. This section discusses the system operational hours and
The eld work monitored the following parameters: cooling load proles that the systems experienced during the
Electrical energy consumed by each A/C system (kWe) monitoring. Over the monitoring period, the four systems
recorded at one-minute intervals using energy meters and operated between 14% and 97% of the time, a wide range of
data loggers. operational hours, but not unexpected when considering the
The system electrical energy consumption (kWe ) wide differences in the loads served, occupancy and controls
broken down by major subsystem components, including regimes at the different sites. Table 2 further details the per-
chillers, pumps, fan coils, reheat and controls to differenti- centage of time each system was operational by season. One-
ate between refrigeration and system energy performance hundred percent means the plant operated 24 hours a day.
and further understand the main end-uses of the energy Systems 2 and 3 are probably serving higher loads over
consumed by each system. For the packaged DX system, longer periods of time, explaining their higher hours of op-
this was impractical and inappropriate as it is a single eration and, in particular, System 2s extended hours of use.
packaged system. System 2s operation was well beyond the normal occupancy
for this building and reects the substantial process cooling
This article was rst presented at the Building Performance Congress in
demands from a large information technology (IT) center. The
April 2004.

February 2005 ASHRAE Journal 27


60
Site UK Location System Description
Packaged air-cooled 50 kW liquid scroll

Percent of Time
1 South East chiller heat pump & two-pipe fan coil with
electric reheat system. (R-407C) 40

Water-cooled 1,275 kW screw chiller with


2 South East remote dry coolers and two-pipe fan coil
system with electric reheat. (R-134a) 20
Packaged air-cooled 100 kW liquid scroll
3 South East chiller & two-pipe fan coil system and
electric reheat. (R-407C) 0
5 15 25 35 45 55 65 75 85 95
4 South Wales Packaged reverse-cycle 7.9 kW single
Percent of Full Load
split direct expansion system. (R-407C)
Figure 1: System 150 kW chiller and fan coil.
Table 1: Summary of monitored system information.
60

Percentage of Time in Cooling Operations

Percent of Time
System Mean Winter Spring/Fall Summer 40
System 1: 50 kW
Packaged Chiller 24% 10% N/A 38%
& Fan Coil 20
System 2: 1,275 kW 94% 97% 91% 95%
Screw Chiller & Fan Coil
System 3: 100 kW 0
Packaged Chiller & 72% 70% 71% 75% 5 15 25 35 45 55 65 75 85 95
Fan Coil Percent of Full Load
System 4: 7.9kW Figure 2: System 21,275 kW chiller and fan coil.
14% 21% 2% 18%
DX Split
60
Table 2: Summary of system cooling operation time.
Percent of Time

40
Average System Load as a Percentage of Full-Load
System Percentage of Full-Load
System 1: 50 kW Packaged Chiller & Fan Coil 21% 20
System 2: 1,275 kW Screw Chiller & Fan Coil 19%
System 3: 100 kW Packaged Chiller & Fan Coil 8.3%
0
System 4: 7.9 kW DX Split 44%
5 15 25 35 45 55 65 75 85 95
Table 3: Summary of average system loading. Percent of Full Load
Figure 3: System 3100 kW chiller and fan coil.
increased cooling hours of this system in winter implies the
system might be conicting with the separate heating system 60
in a few areas of the site.
Only System 4 used localized user controls, which coupled
Percent of Time

40
with the relatively well-informed occupants resulted in greatly
reduced hours of operation compared to the other systems, on
average operating only 14% of the time. This had a signicant 20
impact on the energy consumption of this system, though has
no impact on the instantaneous efciencies discussed later in 0
the article. 5 15 25 35 45 55 65 75 85 95
Percent of Full Load
Figure 4: System 4 7.9 kW DX split.
Measured Frequency of System Load
This section discusses the loads to which each system was the relationship between the cooling capacity of the system
subjected to over the monitoring period in relation to their and the load served, i.e., the sizing of the chiller plant.
cooling capacity. Figures 1 to 4 show the percentage of time Figures 1 to 4 show the wide range of cooling loads to which
various cooling loads were placed on each system during their the monitored systems were subjected, and also highlight how
operation over the monitoring period, expressed as a percent- infrequently the chillers are required to operate at or even
age of the systems full-load capacity. These frequency proles near their rated full-load capacity. On average these systems
of part-load operation are related, therefore, to the cooling operated between 8% and 44% of their full-load capacity as
loads placed on the system, when the various loads occur, and detailed in Table 3.

28 ASHRAE Journal ashrae.org February 2005


Energy Consumption by Sub-System Component Annual Energy Consumption
System Refrigeration Distribution Fan Coils Econ 19
And Heat Rejection Pumps And Reheat kWh/m2 Benchmark
18% Below Good
System 1: 50 kW Packaged Chiller & Fan Coil 41% 8% 51% 105*
Practice*
System 2: 1,275 kW Screw Chiller 38% Above Typical
40% 44% 16% 148
And Fan Coil Practice
System 3: 100 kW Packaged Chiller 38% 6% 52% 57.7 31% Above Good
And Fan Coil Practice
1% Above
System 4: 7.9 kW DX Split 100% N/A N/A 44.5
Good Practice
Notes: Control loads are included with their respective subsystems; * Includes heating energy consumption

Table 4: Summary of air-conditioning system energy consumption.

Rated and Measured Refrigeration and A/C System Efciencies


Rated Chiller Daily Refrigeration Daily System Daily Peak System Avg. System Typical System
System
Efciency* Efciency Efciency Efciency Load Efciency
EER CER CER CER % Full Load CER
System 1: 50 kW
Packaged Chiller 2.48 2.0 4.5 0.5 2.0 1.6 21% 1.0 1.4
And Fan Coil
System 2: 1,275 kW
Screw Chiller 4.46 3.2 5.3 1.1 2.0 1.7 19% 0.8 1.6
And Fan Coil
System 3: 100 kW
Packaged Chiller 2.66 2.1 3.3 0.4 1.7 1.4 8.3% 0.3 1.4
And Fan Coil
System 4: 7.9 kW
2.42 N/A 1.2 5.5 3.4 44% 1.3 1.7
DX Split
* Test conditions for water-cooled and air-cooled chillers are different so the rated efciencies are not directly comparable.

Table 5: Summary of measured refrigeration and air-conditioning system efciencies.

In Figure 2, the increased frequency of loads at 10%to 15% of performance compared to the current UK benchmarks of
the systems full load shows the importance of this component A/C system energy consumption6 in UK ofces.* The energy
of the load to the overall system performance. consumption of System 2 at 148 kWh/m2 was the only system
Further investigation of the data (not shown) revealed that to exceed the typical practice energy consumption benchmark
the majority of these loads occurred during the time when the and, therefore, would be considered a high-energy consum-
building was not occupied, which affected the average system ing site. However, as previously mentioned this was expected
load shown in Table 3. due to the high process loads and extended hours of opera-
Figure 4 illustrates the effect of local occupant control on tion at this site.
the system part-load prole, in which the A/C system was The energy consumption of Systems 1 and 4 were 18%
switched on only when required, eliminating the majority of below and 1% above the national good practice benchmark,
part-load operation at levels below 25% of the systems full- respectively. Therefore, both would be considered low energy
load capacity. consuming sites. System 3, on the other hand, would be consid-
Signicantly these gures also highlight the occurrence of ered a moderate energy-consuming site since its annual energy
plant oversizing, since Systems 1 and 3 had at least twice, and consumption of 58 kWh/m2 places it 36% below typical practice
in the case of System 3, possibly even three times, the cooling but 31% above good practice.
capacity they required over the monitoring period since they Table 4 shows the breakdown of energy consumption by
virtually never operated above 30% to 40% of their full load. subsystem components for the non-packaged systems. Signi-
cantly, the non-refrigeration components of all of the fan coil
System Energy Consumption systems consume around 60% of the total energy consumption
This section discusses the energy consumption of the A/C of the systems. This is what substantially reduces the overall
systems in terms of their annual energy consumption compared efciency of the entire A/C system when compared to published
to national benchmarks4 and the breakdown of energy consumed laboratory chiller test data for individual units.
by the various subsystems where obtained.
The measured total annual energy consumption of each of * The UK uses Action Energy Publication Energy Consumption Guide 19 as
its denitive guide to energy consumption in UK ofces. Further information can
the systems is detailed in Table 4, including each systems be found at www.thecarbontrust.co.uk/energy/pages/publication_search.asp.

February 2005 ASHRAE Journal 29


Estimates of Cooling Efciency in UK Ofce Buildings
6.0
Field TAS DOE2 Entire FCU System
Source of Estimate
Measurement Simulations Simulations Refrigeration Only
5.0

Cooling Efciency Ratio


Typical Seasonal Seasonal Poly. (Refrigeration Only)
System CER System COP System COP Poly. (Entire FCU System)
4.0
All-Air Systems
Constant Volume (CV) 0.44 0.76 3.0
Variable Air Volume (VAV) 0.81 to 0.91 1.19
2.0
Packaged Rooftop Units 0.87
Dual Duct 0.27 to 0.38 1.0
Air-Water Systems
Air-Water Fan Coil (Four-pipe) 0.82 to 0.96 1.16 0
10 12 14 16 18 20 22 24
Air-Water Fan Coil Avg. Daily External Temperature (C)
0.3 to 1.6
(Two-pipe w/Reheat)
Air-Water Induction 0.55 to 0.75
Figure 5: Chiller heat pump and fan coil system. Daily CER vs.
Chilled Ceiling Systems
external temperature (operational periods only).
Chilled Ceiling
1.37 to 1.51
(With Disp. Ventilation)
Chilled Beams 5.0
1.07 to 1.27
(With Disp. Ventilation)

Cooling Efciency Ratio


Active Chilled Beams 1.14 to 1.21 4.0
Direct Expansion Systems (DX)
Single DX Split 1.3 to 1.7 1.15 1.95 3.0
DX Variable Refrigerant
1.05
Flow (VRF) 2.0
Unitary Heat Pumps
Unitary Water Loop 0.88 1.36 1.0

Table 6: Summary of simulated A/C energy-efciency performance.


0
0 20 40 60 80 100
System Load (Percent Full Load)
Refrigeration, System & System Part-Load Efciency
This section discusses the measured daily eff iciency Figure 6: Site 1chiller heat pump and fan coil system. System
cooling efciency vs. system load (manually cleaned data; moving
of the refrigeration aspects of each system, the overall 60 min. average).
system efciency once all of the ancillary loads are taken into
account, and the typical part-load performance of each system Figure 5 shows the average daily cooling efciency ratio
during the monitoring period. This analysis has been conduct- (CER) for System 1 plotted against the average outdoor tem-
ed in two different ways to make a fair comparison between perature for both the refrigeration components and the entire
the different system types and to identify the primary issues fan coil system.
that affected the eff iciency of the systems during the The refrigeration CER ranged from 2.0 to 4.5, which
monitoring. compares favorably to the chillers rated cooling efciency
In the rst instance, the average daily efciency of both the of 2.48 EER (Energy Efciency Ratio). However, once the
whole A/C system and refrigeration cycles of each system other system loads are included the system CER drops sub-
has been calculated, using the total system input and output stantially to between 0.5 and 2.0 with the overall average
energy over the operational period of an entire day. This peak being around 1.6 at an average external temperature of
method accounts for all of the energy provided by the system 22C (72F). The gure also shows that a relationship exists
including that provided during periods of system thermal between external temperature and the refrigeration efciency
inertia, where the system continues to provide cooling even and, therefore, also to the overall system efciency. Figure 5
though the compressors have ceased to operate. shows that the efciencies drop off during periods of lower
In the second instance, the calculated instantaneous and higher outdoor temperatures.
efciency data has been manually cleaned to remove any Figure 6 also shows that there is a clear variation of ef-
data where cooling occurs four minutes or more after ciency with percentage of system load, with higher system
the compressor has ceased to operate. This method pro- loads resulting in higher system efciencies. When we com-
vides data relevant to the operational periods of the refrig- pare this relationship to the average system load of 21% of
eration plant and has been used to assess the relationship full cooling load (Table 3), it suggests that the typical system
of energy efciency to system load averaged over 15 minute efciency over the monitoring period for this system was
intervals. between 1.0 and 1.4 CER.

30 ASHRAE Journal ashrae.org February 2005


Similar relationships between ambient outdoor tempera- systems, respectively. The similarity of the efciency ranges
tures, system cooling load and A/C system energy efciency indicates that the simulation results are broadly representative
were observed in the other three systems. The overall ndings of actual energy performance of UK A/C systems in practice
are summarized in Table 5. for the two system types being compared.
Comparison of the ndings from the four systems indicates Assuming the simulation results accurately represent the
the following in terms of their relative system performance: energy performance of A/C systems in practice, then the
The measured energy efficiency of the refrigeration simulation results shown in Table 6 for the other system
cycles in all four systems was broadly in line with their rated types, suggest that the various chilled ceiling congurations
efciencies. and DX air-conditioning systems offer signicant energy
The water-cooled chiller used in System 2 had the most efciency advantages over other more traditional centralized
efcient refrigeration cycle, but the effect of this higher ef- and partially centralized system types.
ciency on the overall system efciency was lost due to very
high ancillary energy consumption. Conclusions
The typical system cooling eff iciency ratio of the The monitored energy efciency of the fan coil and DX
fan coil systems, weighted for their average system cooling split systems showed that refrigeration energy efciency
load, was, on average, 1.1 CER at 10% to 20% full-load varies with outdoor temperature and the load placed on the
once the energy consumption of the entire system was taken system. Logically, the outdoor temperature and the system
into account. load are interrelated (but not perfectly correlated) and, there-
The typical energy efciency ratio of the DX split system, fore, must be considered together when assessing the actual
weighted for its average system cooling load, was on average operational efciency of refrigeration plant and air-condition-
1.5 CER at 44% of full-load or 40% higher than the average ing systems.
fan coil systems. This relationship between system load and ambient tem-
The peak daily system cooling efciencies were mea- perature that affects the refrigeration efciency resulted in the
sured to be between 1.4 and 1.7 for the fan coil systems and optimum energy efciency occurring at ambient temperatures
3.4 for the DX system, on average 116% higher than the fan between 20C to 25C (68F to 77F). At outdoor temperatures
coil systems. higher than optimum, the efciency drops even though system
loads are generally higher, presumably due to the increased
System Efciency Modeling temperature lift required of the refrigeration cycle. Similarly,
This section compares the eld monitoring results with at lower outdoor temperatures the system efciency also
gures from independent building simulation research work drops as system loads are generally much lower, resulting in
looking at seasonal efciency of air conditioning systems reduced system efciency, as the constant energy demands
in UK ofce buildings.7 The modeled seasonal efciency of the system such as fans, pumps and controls become pro-
results were derived from detailed building and A/C sys- portionally higher compared to the total energy consumption
tem simulations for a number of ofce buildings including of the whole system.
standard benchmark designs,6 using the DOE28 and TAS9 The measured energy efciency of the refrigeration cycles
building simulation software. In terms of comparisons, the in all four systems studied was broadly in line with their
buildings modeled were not those monitored, nor was the rated efciencies. The water-cooled chiller in System 2 had
weather the same, although they were ofce buildings located the most efcient refrigeration cycle as expected, but the
in the southeast part of the UK. The simulation results are effect of this higher efciency on the overall system ef-
summarized and compared to the typical measured system ciency was lost due to very high ancillary energy consumption
efcacies in Table 5. per capacity.
Some of the differences in Table 6 are undoubtedly due to Comparison of the measured energy efciency of each sys-
differences of denition between the DOE2 simulations, where tem shows that the DX system was generally more efcient
fan energy has been apportioned between heating and cooling over the monitoring period than the three fan coil systems
relative to the proportion of the loads; the TAS simulation once energy used by the entire system, including fan coils,
data, which includes all fan energy loads; and the eld data, pumps and reheat, was considered. Based on typical op-
which includes all fan energy loads where this is part of the erating efciencies weighted by average system load, the
method for delivery of cooling. DX split system was around 40% more efcient than the fan
The measured range of cooling efciencies was 0.3 to 1.6 coil systems.
CER for the fan coil systems and 1.3 to 1.7 CER for the DX The energy performance of the DX system was further
split system; the simulated seasonal efciencies ranged from improved by effective local controls, including time clocks
0.82 to 1.16 and 1.15 to 1.95 for the fan coil and split DX and easy occupant interfaces that contributed not only the
higher efciency while running but also Acknowledgments
in significantly lower annual energy The Welsh School of Architecture
consumption through reduced opera- wish to acknowledge the funding for this
tion time. research from the Carbon Trusts Action
This monitoring also has reinforced Energy Programme and the technical as-
the importance of appropriate plant siz- sistance provided by Toshiba Carrier Air
ing and its effect on energy efciency, Conditioning UK Ltd.
since a clear relationship between
system load and energy efciency was References
observed in all of the systems studied, 1. Pout, C.H.and E.R.Hitchin. 2002.
and two of the four systems had at least The potential impact of air condition-
twice the cooling capacity they required, ing on UK carbon emissions in the next
i.e., never operating above 40% to 50% 20 years. 2nd International Conference
of their full load. on Improving Electricity Efciency in
It is not possible to assess the im- Commercial Buildings (IEECB 2002)
provement in energy efficiency that Nice, France, May 2002.
could occur were the chillers sized 2. AMA Research. 1999. AMA Com-
more appropriately, as we are unable to mercial Heating, Ventilating and Air Con-
Advertisement formerly in this space. say what effect control issues were ditioning. AMA Worldwide Business
having on the energy performance Information and Market Revenues.
without further investigation, because of 3. Building Services Research & Infor-
the uncertainty of when the reheat mation Association (BSRIA). 2000. UK
occurred. Air Conditioning Market Revenues.
Since the measured energy perfor- BSRIA Report 15237.
mance of the systems studied here 4. Department of Trade and Industry
were in line with the seasonal efcien- (DTI). 2003. Energy White Paper: Our
cies predicted through building simula- energy futurecreating a low carbon
tion, greater condence can be assigned economy. the stationary ofce, Norwich.
to such simulation results in the future. 5. Dunn, G.N. and IP Knight. 2003.
Assuming these simulation results Energy Efficient Building Services:
actually represent the performance The UK Ofce Air Conditioning Energy
of other system types, it also suggests Profiling Study. www.cf.ac.uk/archi/
that the generic chilled ceiling and people/dunng2/index.html, Project Web-
DX system types offer signicant en- Page, Cardiff University.
ergy efciency advantages over other 6. Department of the Environment,
system types. Transport and the Regions (DETR).
Further investigation is necessary to 1998. Energy use in ofces. Energy
determine the actual in-use efciency of Consumption Guide 19.
the other system types including all-air, 7. E.R. Hitchin, et al. 2004. Air
chilled ceiling and variable refrigerant conditioning energy efciency issues:
ow/variable refrigerant volume sys- why is the UK different? International
tems, as well as the energy performance Conference on Electricity Efciency in
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the use of electric reheat batteries and Frankfurt, Germany, April 2004.
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mation has been obtained, informed Building Energy & Cost Analysis Soft-
decisions can be made about choice ware The United States Department of
of system type, controls and sizing for Energy (USDOE) with Lawrence Berke-
given situations. From the data shown ley National Laboratory.
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32 ASHRAE Journal February 2005

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