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Product Catalogue

Table of Contents

Equipment Page

1 Equipment & Consumables for All Processes 3

2 SkV-Elite I & II Welding Kits 7

3 SkV-Elite I & II Welding Kits Equipment & Consumables 8

4 SkV-F, SmW-F & Junction Welding Kits 10

5 SkV-F, SmW-F & Junction Welding Kits Equipment & 11


Consumables

6 Wide Gap, SRZ & Head Repair Welding Kits 13

7 Crane Rail Welding Kits 14

8 Crane Rail Welding Kits Equipment & Consumables 15

9 Pre-Heating Equipment 17

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1. Equipment & Consumables
for All Processes

Image Item No. Description Weight


(kg)

CRLL0010 Long Life Crucible 17.25

CRLL0022 Monolith Crucible 10.00

E00605 Crucible Top for Wide Gap 19.50

E01200 Thimble Drift 1.90

E12501 Clamping Ring 3.45

E02703 Thimble Applicator 0.52

E01500 Hot Set Head 3.44

E01600 Hot Set Handle 0.26

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1. Equipment & Consumables
for All Processes

Image Item No. Description Weight


(kg)

E01702 Straight Edge (nibbed 1m) 3.00

E01713 1m Straight Edge with Cut Out 3.12

E01800 Tommy Bar (750mm long) 2.57

E03900 Tongs Flat Nose (18' 450mm) 0.75

E02300 Rail Protecting Cover (small) 0.60

E02200 Rail Protecting Cover (large) 1.82

E01301 Gap Measuring Wedge 0.12

E01270 Crown Measuring Wedge 0.08

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1. Equipment & Consumables
for All Processes

Image Item No. Description Weight


(kg)

E01900 Wedge 0.59

E01903 Wedge Metal, Draw 1.48

Rail Marking Template


E02900 Rail Marking Template 31kg 3.65
E02902 Rail Marking Template 41 - 47kg 3.85
E02903 Rail Marking Template 50kg 4.05
E02904 Rail Marking Template 53kg 4.25
E02905 Rail Marking Template 60kg 4.45

ELP3N3 Luting Paste Roll 1.25

ELS0050 Luting Sand (5kg bag) 5.00

E02000 Rail Thermometer 0.06

E02001 Digital Rail Thermometer 0.34

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1. Equipment & Consumables
for All Processes

Image Item No. Description Weight


(kg)

Hydraulic Rail Shear 25.00


E14103 Type UL
E14113 Type U-L-RK
E14114 Guide Shoes Type 1 VK
E14500 Hydraulic Hand Pump

Shear Blades 6.00


E14314 31-41kg (63.5mm)
E14311 47-60kg (70mm)
E14310 Adjustable Tramway (113mm)
E14315 A120 (120mm)
E14316 A150 (150mm)
E14303 Type B (100mm)

ESS2505SRW Sheerspeed Welding Tent 23.00

ESS-SCS1HS-1 Sheerspeed Welding Screen 18.00

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2. SkV-Elite I & II Welding Kits

Image Item No. Description Weight


(kg)

Single Use 2 Piece Weld Kits


404145-00 AS41kg SkV-Elite Z70 25.00
404145-03 AS41kg SkV-Elite Z90
404745-00 AS47kg SkV-Elite Z90
405045-00 AS50kg SkV-Elite Z90
405045-03 AS50kg SkV-Elite Z100
405045-06 AS50kg SkV-Elite Z110
405345-00 AS53kg SkV-Elite Z90
406045-00 AS60kg SkV-Elite Z90
406045-02 AS60kg SkV-Elite Z110
406045-07 AS60kg SkV-Elite Z100

Single Use 3 Piece Weld Kits


404145-01 AS41kg SkV-Elite Z70 25.00
404145-04 AS41kg SkV-Elite Z90
404745-02 AS47kg SkV-Elite Z90
405045-01 AS50kg SkV-Elite Z90
405045-04 AS50kg SkV-Elite Z10
405045-07 AS50kg SkV-Elite Z110
405345-02 AS53kg SkV-Elite Z90
406045-01 AS60kg SkV-Elite Z90
406045-03 AS60kg SkV-Elite Z110
406045-08 AS60kg SkV-Elite Z100

Single Use 2 Piece Junction Weld Kits


404747-01 AS41/AS47kg SkV-Elite Z90 25.00
405047-01 AS47/AS50kg SkV-Elite Z90
405347-01 AS47/AS53kg SkV-Elite Z90
405347-03 AS50/AS53kg SkV-Elite Z90
406047-01 AS50/AS60kg SkV-Elite Z90
406047-03 AS50/AS60kg SkV-Elite Z100
406047-05 AS50/AS60kg SkV-Elite Z110
406047-07 AS53/AS60kg SkV-Elite Z90

Single Use 3 Piece Junction Weld Kits


404747-00 AS41/AS47kg SkV-Elite Z90 25.00
405047-00 AS47/AS50kg SkV-Elite Z90
405347-00 AS47/AS53kg SkV-Elite Z90
405347-02 AS50/AS53kg SkV-Elite Z90
406047-00 AS50/AS60kg SkV-Elite Z90
406047-02 AS50/AS60kg SkV-Elite Z100
406047-04 AS50/AS60kg SkV-Elite Z110
406047-06 AS53/AS60kg SkV-Elite Z90

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3. SkV-Elite I & II Welding Kits
Equipment & Consumables

Image Item No. Description Weight


(kg)

CRSU0013 Single Use Tin Crucible (Elite I) with Cap 7.25

CRSU0020 Single Use Environmental Crucible (Elite II) with Cap 11.00

CRSU0015 Single Use Tin Crucible (Elite I) 7.25


with Cap for Wide Gap L50/L75

ET063 Reaction Initiator (OT-200) 2.00

ET062 Starter GTG Initiator (36 per box) 1.00

ET016 Star Ignition Tapes (Container of 40) 0.05

ET017 Weco Igniter (Container of 50) 0.05

E11900 Lifting Handle for Single Use Crucible 1.50

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3. SkV-Elite I & II Welding Kits
Equipment & Consumables

Image Item No. Description Weight


(kg)

E11901 Crucible Removal Tool 3.00

E00101 Elite Burner Holder 2.00

E00212 Clamping Device (Elite Single Use) 5.00

E00214 Elite Mould Clamp (Swivel) 5.00

E035104 2P Mould Protector (Paste) 3.50

E035105 3P Mould Protector (Paste) 3.50

E04309 Elite Underfoot Tray 8.00

E04312 Elite Junction Underfoot Tray 8.00

E01003 Single Slag Pan for SkV-Elite I & II 7.80

E03705 Gap Gauge Single Use SkV-E (28mm x 40mm Burner) 0.96

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4. SkV-F, SmW-F & Junction
Welding Kits

Image Item No. Description Weight


(kg)

SkV-F Weld Kits


404110-00 AS41kg SkV-F Z70 24.50
404110-01 AS41kg SkV-F Z70 Footless
404110-02 AS41kg TR HSHL SkV-F Z90
404120-01 AS41kg SkV-F Z70 Single Use
404710-02 AS47kg SkV-F Z90
404710-03 AS47kg SkV-F Z90 Footless
404720-00 AS47kg SkV-F Z90 Single Use
405010-00 AS50kg SkV-F Z90
405010-04 AS50kg SkV-F Z110
405010-05 AS50kg SkV-F Z110 Footless
405310-02 AS53kg SkV-F Z90
405310-03 AS53kg SkV-F Z90 Footless
405313-02 AS50/53kg SkV-F Z90 Junction
406010-00 AS60kg SkV-F Z90
406010-02 AS60kg SkV-F Z110
406010-04 AS60kg SkV-F Z110 Footless

SmW-F Weld Kits


403101-00 AS31kg SmW-F Z70 16.00
403101-01 AS31kg SmW-F Z70 Footless
404101-01 AS41kg SmW-F Z70
404700-02 40 ACR/47kg SmW-F Z90 Junction L/H 1 & 2
404700-03 40 ACR/47kg SmW-F Z90 Junction R/H 3 & 4
404701-01 AS47kg SmW-F Z90
405000-00 AS47/50kg SmW-F Z90 Junction
405001-00 AS50kg SmW-F Z90
405300-01 AS47/53kg SmW-F Z90 Junction
405301-01 AS53kg SmW-F Z90
406000-00 AS53/60kg SmW-F Z90 Junction
406001-02 AS60kg SmW-F Z90
408001-02 40 ACR SmW-F Z70
408001-03 80LB ASA SmW-F Z70

Junction Weld kits


404113-00 AS31/41kg SkV-F Z70 24.50
404713-03 AS41/47kg SkV-F Z90
404713-04 AS41/47kg SkV-F Z90
405013-01 AS47/50kg SkV-F Z90
405013-02 AS47/50kg SkV-F Z110
405013-03 AS41/50kg SkV-F Z90 (LH)
405013-04 AS41/50kg SkV-F Z90 (RH)
405313-01 AS47/53kg SkV-F Z90
406013-00 AS53/60kg SkV-F Z90
406013-01 AS53/60kg SkV-F Z110
406013-02 AS50/60kg SkV-F Z90
406013-03 AS50/60kg SkV-F Z110

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5. SkV-F, SmW-F & Junction Welding Kits
Equipment & Consumables

Image Item No. Description Weight


(kg)

E00100 Adjustable Pre-Heater Support 2.57

E00201 Universal Rail Clamp 5.00

E00300 Crucible Stand 9.39

E00370 Gap Gauge 25mm X 35mm Burner (SkV-F) 0.51

Crucible Cap
E00400 Crucible Cap 2.22
E00404 Crucible Cap & Spatter Skirt 2.40

Crucible Extension Ring 19.50


E00602 Crucible Extension Ring 130mm
E00603 Crucible Extension Ring 200mm
E00605 Crucible Extension Ring 230mm

Mould Protectors SmW-F 4.00


E00802 Mould Protectors 31kg SmW-F
E00805 Mould Protectors 41kg SmW-F
E00807 Mould Protectors 47kg SmW-F
E00808 Mould Protectors 50, 53kg SmW-F
E00810 Mould Protectors 53/60kg SmW-F Junction
E00814 Mould Protectors 60kg SmW-F
E00815 Mould Protectors 47/53kg SmW-F Junction

E00900 Pouring Pot Holder (SmW-F) 2.50

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5. SkV-F, SmW-F & Junction Welding Kits
Equipment & Consumables

Image Item No. Description Weight


(kg)

E01000 Slag Pan for SkV-F, SmW-F 3.90

E01300 Gap Gauge 20mm x 55mm Burner (SmW-F) 1.00

E02800 Crucible Adaptor Ring 3.00

Mould Protectors SkV-F 5.00


E03501 Mould Protectors 41, 47, 50, 53kg SkV-F
E03502 Mould Protectors 41, 47, 50, 53kg SkV-F Single Use
E03513 Mould Protectors 41, 47, 50, 53kg Footless
E03536 Mould Protectors 60kg SkV-F
E03537 Mould Protectors 60kg SkV-F Single Use
E03558 Mould Protectors 68kg SkV-F
E03563 Mould Protectors 47/53kg, 47/50kg, 53/60kg
E03565 Mould Protectors 41/50kg SkV-F Junction LH
E03566 Mould Protectors 41/50kg SkV-F Junction RH

E05601 Mould Protectors SkV-L 50, 53, 60kg (65mm) 7.60

E05602 Mould Protectors SkV-L 41, 47kg (65mm) 7.30

E05800 Slag Pot Cast Iron Wide Gap Weld 7.50

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6. Wide Gap, SRZ & Head Repair
Welding Kits

Image Item No. Description Weight


(kg)

Wide Gap Weld Portion 19.40


140152-50 Portion Unit 41kg SkV-L65 Z70
140352-51 Portion Unit 47kg SkV-L65 Z90
150352-52 Portion Unit 53kg SkV-L65 Z90
160357-50 Portion Unit 60kg SkV-L65 Z90
160852-50 Portion Unit 60kg SkV-L65 Z110

Wide Gap Weld Mount Unit 14.50


304152-00 Mould Unit 41kg SkV-VL65
304752-00 Mould Unit 47kg SkV-L65
305052-00 Mould Unit 50kg SkV-L65
305352-00 Mould Unit 53kg SkV-L65

SRZ Grooved Rail Weld Kit 14.50


405708-00 Ri57 SRZ Z90
405708-01 Ri57 SRZ Z100
405708-02 Ri57 SRZ Z90 Single Use
405708-03 Ri57 SRZ Z100 Single Use
406008-00 Ri60 SRZ Z90
406008-01 Ri60 SRZ Z110
406008-02 RI60 SRZ Z100 Single Use

Head Repair Weld Portion 7.50


060160-50 Portion Head Repair Z70/80 Complete with Thimble
060360-50 Portion Head Repair Z90 Complete with Thimble
060860-50 Portion Head Repair Z110 Complete with Thimble

Head Repair Weld Mould Unit 14.50


304760-00 Mould Unit 47kg
305360-00 Mould Unit 53kg
306060-00 Mould Unit 60kg

E03581 Mould Protectors Head Repair 5.00

E03594 Mould Protectors SRZ Ri60 5.00

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7. Crane Rail Welding Kits

Image Item No. Description Weight


(kg)

Crane Rail Portion 13.50


045303-50 Portion Unit A45 SKS Z90 LL
090105-50 Portion Unit MRS 51kg SkV-5 Z70
050302-00 Portion Unit A55 SKS Z90 SU
055304-51 Portion Unit A65 SKS Z90 SU
105810-52 Portion Unit 73kg Z110
105320-50 Portion Unit CR73 SkV-L Z90 SU
105820-50 Portion Unit CR73 SkV-L Z110 SU
060303-50 Portion Unit A75 SKS Z90 SU
105804-50 Portion Unit 86kg Z110
105310-54 Portion Unit MRS87 - PR185 Z90
095302-50 Portion Unit BSC89kg Z90
080303-50 Portion Unit A100 Z90
110355-50 Portion Unit CR100 SkV-F Z90 SU
120304-54 Portion Unit BSC101 SKS Z90 SU
120104-50 Portion Unit A120 Z70
120304-50 Portion Unit A120 Z90
145810-50 Portion Unit 151kg Z110
120304-03 Portion Unit 164kg Z90
160850-50 Portion Unit 192kg Z110

Crane Rail Mould Unit Footless / SKS 18.50


304503-00 Mould Unit A45 SKS
305105-00 Mould Unit MRS51 (104CR) SkV-5
305503-00 Mould Unit A55 SKS
306503-00 Mould Unit A65 SKS
307310-01 Mould Unit 73kg BHP
307355-01 Mould Unit CR73 SkV-L
307504-00 Mould Unit A75 SKS
308604-00 Mould Unit 86kg BHP
308702-00 Mould Unit MRS87
308902-01 Mould Unit BSC89kg
310003-00 Mould Unit A100
310055-00 Mould Unit CR100 SkV
310110-01 Mould Unit BSC101 SkV-F
312004-00 Mould Unit A120
315103-01 Mould Unit 151kg
316403-00 Mould Unit 164kg
308510-01 Mould Unit PR185
319250-01 Mould Unit 192kg BHP

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8. Crane Rail Welding Kits
Equipment & Consumables

Image Item No. Description Weight


(kg)

E05800 Slag Pan for Crane Rail 7.50

Universal Rail Clamp 8.65


E04001 Universal Rail Clamp to Suit 73kg
E04000 Universal Rail Clamp to Suit 86kg
E04000 Universal Rail Clamp to Suit MRS87 - PR185
E04000 Universal Rail Clamp to Suit BSC89kg
E04007 Universal Rail Clamp to Suit A100
E04005 Universal Rail Clamp to Suit A120
E04009 Universal Rail Clamp to Suit 151KG
E04005 Universal Rail Clamp to Suit 192KG

E00210 Universal Rail Clamp Crane Rail 8.65

Mould Protectors 4.00


E04102 Mould Protectors to Suit 73kg Footless
E04123 Mould Protectors to Suit 86kg Footless
E04123 Mould Protectors to Suit MRS87 -PR185
E04106 Mould Protectors to Suit BSC89kg Footless
E04131 Mould Protectors to Suit A100 Footless
E04107 Mould Protectors to Suit A120 Footless
E04116 Mould Protectors to Suit 151kg Footless
E04125 Mould Protectors to Suit 192kg Footless

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8. Crane Rail Welding Kits
Equipment & Consumables

Image Item No. Description Weight


(kg)

Gap Setting Gauge 0.40


E04200 Gap Setting Gauge to Suit 73kg
E04205 Gap Setting Gauge to Suit 86kg
E04205 Gap Setting Gauge to Suit MRS87 - PR185
E04204 Gap Setting Gauge to Suit BSC89kg
E04205 Gap Setting Gauge to Suit A100
E04200 Gap Setting Gauge to Suit A120
E04204 Gap Setting Gauge to Suit 151kg
E04204 Gap Setting Gauge to Suit 192kg

Underfoot Tray 6.40


E04306 Underfoot Tray to Suit 73kg Footless
E04303 Underfoot Tray to Suit 86kg Footless
E04303 Underfoot Tray to Suit MRS87 - PR185 Footless
E04304 Underfoot Tray to Suit BSC89kg Footless
E04305 Underfoot Tray to Suit A100 Footless
E04301 Underfoot Tray to Suit A120 Footless
E04307 Underfoot Tray to Suit 151kg Footless
E04302 Underfoot Tray to Suit 192kg Footless

Adjustable Underfoot Base Plate Support 4.18


E02420 Adjustable Underfoot Base Plate Support - 73kg
E02404 Adjustable Underfoot Base Plate Support - 86kg / MRS87 -
PR185
E02402 Adjustable Underfoot Base Plate Support - BSC89kg
E02406 Adjustable Underfoot Base Plate Support - A100
E02430 Adjustable Underfoot Base Plate Support- A120
E02409 Adjustable Underfoot Base Plate Support - 151kg
E02400 Adjustable Underfoot Base Plate Support - 192kg

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9. Pre-Heating Equipment

Image Item No. Description Weight


(kg)

E02100 Pre-Heater Oxy-Propane SmW-F 1.68

E03600 Pre-Heater Oxy-Propane SkV 1.66

E03601 Pre-Heater SkV & Heat Shields 1.66

E03605 Pre-Heater Oxy-Propane Tram SRZ 1.80

E10205 Hose Weld Oxy 10mm ID x 20m 8.97

E10206 Hose Weld Propane 10mm ID x 20m 8.97

E10210 Hose Weld Acetylene 10mm ID x 20m 8.97

E10400 Check Gauge 800-KPA (Oxygen) 0.30

E10401 Check Gauge 250-KPA (Propane) 0.30

E10500 Comet 3 Handpiece P/N. 304001 0.50

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9. Pre-Heating Equipment

Image Item No. Description Weight


(kg)

E10700 Comet 3 Cutting Attachment 0.50

E10600 13mm Dia Oxy-Propane Mixer 1.46

E10800 Tip Cleaners 0.05

E11500 Dual Stage Oxy Regulator 1.46

E11600 LPG Regulator (Gascon Highflow) 0.50

E13100 Flash Back Arrestor (Oxygen) 0.41

E13101 Flash Back Arrestor (Propane) 0.41

Flash Back Arrestor Set (OXY & LPG) 0.40


EDGN-F FBA Regulator LPG (Standard Flow)
EDGN-O FBA Regulator Oxy (Standard Flow)

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Rail Joining
Weld kits and consumables
Glued Insulated Rail Joints

Rail Services
Training, auditing and
certification of welders
Installation of our products

Rail Measuring
& Grinding
Corrugation and running surface
Grooved and vignol rail
Precision electronic measurement
Data and documentation
Thermit Australia Pty Ltd is a member of the Goldschmidt-Thermit
Group. The Goldschmidt Thermit Group is specialised in applied
rail welding, rail grinding technology and associated services.

Thermit Australia Pty Ltd


PO Box 76 Kariong
NSW 2250 Australia

Phone: +61 2 4340 4988


Fax: +61 2 4340 4004
Email: info@thermit.com.au
Web: www.thermit.com.au

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