Professional Documents
Culture Documents
Column Headings
Column
Letter
Operational Phase A Categorization of the hazard scenario by operational phase.
UBD/MPD/Both C Identification of whether the hazard applies to UBD, MPD or Both (B)
Single jeopardy statement used to identify potential problems due to failure in pre-job planning, training, procedures, or
Hazard Scenario What If D
equipment failure.
Applicable E Choose "Y" if "Hazard Scenario What If" applies to operation and "N" if it does not.
Threats/Consequences F A list of the potential consequences (HSE and NPT) of the "what if" occurring.
HSE G The risk of a situation/event with the potential to cause harm (to people, assets, or the environment).
The risk of Non Productive Time (NPT), including lost time and costs, formation damage and/or any deviation from the
NPT H
plan.
Controls/safeguards, and detailed recommended practices for high risk HSE items and referenced to specific prescriptive
Required HSE Critical Controls / Safeguards O
IRP 22 enforced requirements.
Recommendations, considerations, and informational statements on how to reduce, eliminate, or manage Medium/Low
Considerations J
Risk HSE items and all NPT items.
List of actions required to reduce/eliminate the potential occurrence and/or severity if the hazard cannot be eliminated
entirely.
Actions to be Taken / By Who and When K
Who = Party/parties responsible for each action assigned.
When = Date by which the action is to be completed.
Primary Responsible Party L Categorization of the hazard scenario by primary responsible party.
Primary Category M Categorization of the hazard scenario by primary category (equipment, well program, etc.)
2 Medium Risk - Procedures and Training required to control/mitigate risk. Should consider Engineering.
3 Low Risk - Training required to control/mitigate risk. Should consider Engineering and Procedures.
Additional items may be added to each section by the IRP committee or the end user. The list of items in the register is not exhaustive and will change with time as
additional hazards are identified. Last item number used (as of 2015-03-11) is: 228 Begin any additional numbering with 229. Note that #152 was deleted as it was
redundant.
The IRP 22 Committee invites organizations to share lessons learned and additions to the Risk Register by emailing safety@enform.ca
Validations of operational phase, relevance, primary responsible party, primary category and y/n columns use the data in the tabs mathcing their name. All validations are
set up to validate any value from the entire column so when adding a new item it will automatically be included in the validation.
To subscript for H2S, O2, N2 etc, select the character to subscript, right click and choose format cells, check of subscript
Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Use hex kelly, square kelly not recommended.
RCD leakage.
Use power swivel instead of kelly.
Injury to personnel.
22.1.3.2 Use top drive instead of kelly.
Improper kelly (square Unable to run square kelly through
1. Planning 1 BOTH Y 1 1 22.2.2.3 Use coiled tubing. Rig Contractor Rig Equipment
vs. hex) RCD.
22.2.6.3 RCD supplier standard operating procedures /
Delay in drilling well (lost time and
risk register.
cost).
Drill string diagram.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Consider 2 barrier when pipe is static.
Loss of Barrier. High H2S content should make barrier policy more Operating
1. Planning 10 BOTH Barrier Failure Y 1 1 Well Program
Potential for injury/death. Company
visible.
Insufficient tank farm Release of drilling fluid to 22.1.3.4 Operating
1. Planning 11 BOTH Y 1 1 Applicable provincial regulations to be followed. Separation
berms environment. 22.3.14 Company
Equipment spacing, venting and issues regarding
General H2S concerns Operating
1. Planning 12 BOTH Y Potential for injury/death. 1 1 22.3.13 personnel safety must be addressed throughout the Lease Management
Company
entire lease for the entire operation.
Eliminate one element of the requirements for
Air Drilling - LEL and combustion (fuel, oxygen, or ignition source).
Flammable mixture, potential for 22.1.3.7 Operating
1. Planning 13 UBD UEL within flammable Y 1 1 Consider inert gas operations. Well Program
fire/explosion. 22.3.15 Company
limits Never flow returns to a closed separator.
Add inert gas to reduce flammability.
Air Drilling - Unexpected Use inert gas if the risk of creating conditions suitable
Potential for downhole fire and/or 22.1.3.7 Operating
1. Planning 14 UBD hydrocarbon zone Y 1 1 for combustion exists. Well Program
ignition at surface. 22.3.15 Company
encountered Consider inert gas operations.
Air Drilling - Mud ring Potential for dowhnole ignition. Monitor hole cleaning and fluid influx carefully while
Operating
1. Planning 15 UBD occurs with combustible Y Loss of BHA, damage to equipment, 1 1 22.3.15 drilling. Well Program
Company
mixture in hole. potential for injury/death, loss of well. Consider inert gas operations.
Gas/fluid release at rig floor (potential Carefully define coil operating limits.
hydrocarbon release/ignition/fire). Monitor coil fatigue life.
Coiled Tubing - Coil
Harm to personnel. 22.3.16 Pressure test coil before job. Coil Tubing
1. Planning 18 BOTH string failure (surface Y 1 1 Well Program
Formation damage if well must be IRP 21 Use appropriate corrosion inhibitor package. Contractor
washout)
killed. Minimize high pressure coil cycling.
Environmental damage. Run leak point back into well if possible.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
With several and diverse companies
on site the potential for mismatched
Temporary pipe and Ensure clear policy and direction is provided on
hammer union connections are greatly UBD/MPD
1. Planning 20 BOTH hammer union Y 1 1 22.2.4.1 acceptable temporary pipe design and hammer unions. Choke/Flowline
increased. Service Provider
mismatch Ban hammer unions with potential for mismatch.
Threat of personnel injury and
environmental spills.
H2S - Toxic gas release 22.3.13 Purge with non-toxic or inert gas before opening UBD/MPD
1. Planning 31 BOTH Y Potential for injury/death. 1 2 Separation
when sampling cuttings 22.1.3.2 sampler. Service Provider
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
H2S - Improper sour Full review of NACE MR 0175/NACE 15156 for H2S
Rapid degradation of steel - not fit for Operating
1. Planning 32 BOTH service material Y 1 2 22.3.13 wells. Well Program
service. Company
selection Review IRP 1 Critical Sour Drilling
Calculate volume of gas released from separator
Oil Based Mud - pressure to atmospheric pressure.
Risk of fire/explosionq and personnel 22.3.10 UBD/MPD
1. Planning 33 BOTH Solution gas release Y 1 2 Low pressure separator reduces gas in solution. Separation
exposed to harmful vapors. 22.3.14 Service Provider
from drilling mudqq Use separate fluid storage system with totally enclosed
and vented tanks.
Muster area is not Increased risk for personnel to search Clearly define muster area during wellsite safety Operating Lease
1. Planning 34 BOTH Y 1 3 22.3.3
clearly defined. location for missing workers. meetings. Company Requirements
H2S - Elastomer Loss of Barrier. Aniline testing elastomers. Operating
1. Planning 35 BOTH Y 1 3 22.3.13 Well Program
failure/incompatibility Potential for injury/death. Proper material selection for elastomers. Company
Shortage of
Inability to identify all safety critical Ensure that personnel planning the operation are Operating
1. Planning 36 BOTH experienced people in Y 2 1 N/A
issues in the operation. competent to do so. Company
planning stages
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Cold venting (regulatory exemption may be required).
Automatic liquid high level shut-down in separator.
Flare stack spacing, height and ground clearance from
Separator liquid carry- Spill - environmental damage
combustable materials.
over into flare line Fire, explosion from flare stack, UBD/MPD
1. Planning 51 BOTH Y 1 2 22.1.5.5 Procedures and equipment in place for managing Separation
and/or shipping pump personnel exposure Service Provider
separator level if level no high level shut-down.
failure Seperator over-pressure
Audible and visual alarm.
Ensure adequate redundancy of pressure shipping and
pump shipping capacity.
Coiled Tubing - Slips fail Tools dropped in hole, resulting in lost Manage risk with appropriate procedures and checks to
Coil Tubing
1. Planning 55 UBD to hold BHA Y time, high-risk fishing operation. 2 2 IRP21 make sure slips are engaged and holding. Well Program
Contractor
components Potential gas/fluid release at rig floor. Consult IRP21 Coiled Tubing Operations
Wait on correct NRVs/subs.
No drill string well control.
Drill string NRVs
Delay in drilling well (lost time and
1. Planning 56 BOTH missing or wrong Y 2 3 NRV supplier standard NRV Supplier NRV
cost).
size/thread operating procedures/risk register.
Drill string damage.
Drill string diagram.
Flare gun ignites forest Consider using an auto-ignition system if flaring in an UBD/MPD
1. Planning 57 BOTH Y Risk to environment/personnel. 2 3 Separation
or grassland area or time of year when there is a high risk of fire. Service Provider
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Premature RCD element wear.
Drill string inspection.
Wrong size RCD stripper elements on
Drill pipe and/or tool Verify drill string size.
location. Operating
1. Planning 61 BOTH joint size different than Y 3 2 Drill String
Delay in drilling well (lost time and Company
planned RCD supplier SOPs/risk register.
cost).
Drill string diagram.
RCD fails to pressure test.
Environmentally responsible disposal AER Directive 50: Drilling Waste Management (see
Solids - waste Operating
1. Planning 67 BOTH Y of H S contaminated cuttings 3 3 www.aer.ca) Lease Management
management Company
2
Operating Company waste management policies
Exceed separator throughput
capacity. High PI well probability, build some 'fat' into modeling, Operating
1. Planning 68 BOTH Flush Liquid Production Y 3 Well Program
Release of burning oil/condensate calculations, and permit applications. Company
from flare tip.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Company man to coordinate hoisting activities with
picker operator and supervisors.
2. Rig Up / Harm to personnel and/ or damage to Picker Operator /
Pre-fab BOP components can be difficult to install in low
Pressure Test / 70 BOTH Lifting hazards Y equipment. 1 1 22.3.5 UBD/MPD Lease Management
clearance areas.
Commissioning Lost time and cost. Service Provider
Safety hand to be involved during rig up.
Spotting UPD/MPD equipment.
Inadequate or non- Operating
2. Rig Up / Trip and fall hazards particularly Install suitable work decks and barriers for any elevated
existent work Company /
Pressure Test / 71 BOTH Y around RCD installation/removal and 1 1 work tasks, particularly RCD installations. RCD
platforms/barriers (i.e. UBD/MPD
Commissioning seal element change out. Adequate communication
RCD work platform) Service Provider
Consider heat tracing and/or warm air/N2 circulation to Operating
2. Rig Up / Possible freezing in piping dead legs,
Ambient temperatures maintain clear lines. Company /
Pressure Test / 72 BOTH Y liquid traps, etc. with resultant 1 1 Lease Management
below freezing Avoid liquid traps in installation, utilize "clear line" start UBD/MPD
Commissioning blockage.
up procedure. Service Provider
Inadequate or non-
2. Rig Up / Improperly or non-grounded Implement an electrical grounding plan for the
existent electrical
Pressure Test / 73 BOTH Y equipment skids leading to personnel 1 1 installation. All All
grounding of equipment
Commissioning injury and equipment downtime. Inspect and test installation for electrical grounding.
skids
Inadequate or non-
2. Rig Up / Personnel injury, equipment damage
existent electrical
Pressure Test / 74 BOTH Y when prematurely powering up 1 1 Implement electrical lockout/tagout procedures. All All
lockout/tagout
Commissioning electrical circuits.
procedures.
Inadequate or non- Personnel injury, equipment failure,
2. Rig Up / existent lockout/tagout environmental spills as a
Implement lockout/tagout procedures for temporary
Pressure Test / 75 BOTH procedures for utility Y consequence of inadvertent removal 1 1 All All
skidded equipment utility supply.
Commissioning supply (i.e. instrument of skidded equipment utility supply
air) (i.e. instrument air).
2. Rig Up / No high-pressure Review in safety meetings.
UBD/MPD
Pressure Test / 76 BOTH warning signs on Y Increased risk to personnel. 1 2 Inspect prior to pressure testing. Separation
Service Provider
Commissioning pipework Inspect temporary pipe work.
Ensure adequate spares on location.
2. Rig Up /
RCD fails to pressure Visually check rig annular (ring gaskets/stud threads)
Pressure Test / 77 BOTH Y Lost time and cost. 2 1 RCD Supplier RCD
test prior to rig up.
Commissioning
Ensure proper rig alignment.
2. Rig Up / BOP should be tested and serviced as per AER
BOP elements fail to
Pressure Test / 78 BOTH Y Lost time and cost. 2 1 Directives prior to job. Rig Contractor BOP System
pressure test
Commissioning Rig should stock spare components as appropriate.
Service company must be able to demonstrate MTR,
Primary flow line from certification for pipework.
2. Rig Up /
stack to separation Supplier to provide SOP for rig up and pressure test. UBD/MPD
Pressure Test / 79 BOTH Y Lost time and cost. 2 1 Choke/Flowline
equipment fails to Rig matting to be supplied in muddy/soft ground Service Provider
Commissioning
pressure test conditions to enable proper makeup/alignment of
pipework.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Onsite orientation and training.
Supervisors to ensure that all personnel have been
trained in the various components of the rig up
operation.
2. Rig Up / Identify tasks in tool box safety meetings.
Crew shortage and/or Harm to personnel.
Pressure Test / 80 BOTH Y 2 1 Ensure all workers understand their right to refuse All Lease Management
inexperience Lost time and cost.
Commissioning unsafe work, or request training/guidance for tasks that
they are not yet competent in.
Consider EMS onsite during rig up operations.
Identify inexperienced crew/short term crew with green
hand or green hard hats.
Equipment damage, and lost time. Adequate fuel filtering system to be in place for all Operating
2. Rig Up /
Poor quality diesel fuel Pump/compressor failure during critical components. Company /
Pressure Test / 88 BOTH Y 3 1 Compression
on location UBD/MPD operations may result in Inspect rental fuel storage tanks before filling (especially UBD/MPD
Commissioning
well control issues. 400 bbl tanks not normally used for fuel storage). Service Provider
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Detailed UBD/MPD program in place.
Written procedures for critical operations available on rig
Operating
Harm to personnel, equipment or floor.
3. Drill Out and Rig crews unfamiliar Company /
89 BOTH Y environment. 1 1 22.1.5 Review procedures with all personnel in a safety Training
Hole Conditioning with process UBD/MPD
Lost time and cost. meeting before drillout.
Service Provider
Consider dry run for critical procedures prior to drilling
out.
Formation integrity test Unable to apply UBD/ MPD program. May require additional casing string or redesign of
3. Drill Out and Operating
96 BOTH insufficient for planned Y Possible well control concerns, lost 2 2 MPD/UBD operation. Well Program
Hole Conditioning Company
operations time or harm to personnel. Remedial cement job/re-drill and test.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Bit to casing clearance.
3. Drill Out and MPD Service
224 MPD In Casing Test Y Damage to equipment. 3 3 Follow detailed SOPs. Well Program
Hole Conditioning Provider
Ensure homogeneous mud in hole.
NRV not installed near Excessive bleed-off time/connection Reference and review drill string diagram.
Operating
3. Drill Out and surface prior to time. Discuss in safety meeting and confirm installation
99 UBD Y 3 2 Company / UBD NRV
Hole Conditioning conditioning with Possibly require re-conditioning hole visually before commencing operations.
Service Provider
compressible fluid after long bleed-off time to install NRV. Add drill string floats.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Improperly attempting to change the Reference supplier's SOPs for changing the RCD
No procedures in place RCD element may result in fires, element.
22.2.2.3
4. Drilling 107 BOTH for replacing RCD Y explosions or other catastrophic HSE 1 1 Rehearse equalizing procedure prior to conducting RCD Supplier RCD
22.3.7
element events. operations.
Harm to personnel. Back pressure required during process.
Reference supplier's SOPs for the use and maintenance
RCD element Choke plugging, equipment damage. 22.2.2.3
4. Drilling 108 BOTH Y 1 1 of the RCD. RCD Supplier RCD
deteriorates Compromise of well control barrier. 22.3.7
Have bearing/rubbers available.
Establish maximum torque limit on pipe during drilling
Possible gas/hydrocarbon fluid at rig operations.
floor. Inspect all drill string components according to the
Drill string failure 22.3.9
4. Drilling 109 BOTH Y Ignition and explosion risk. 1 1 appropriate risk assessed API or DS-1 category. Rig Contractor Well Program
(washout or twist-off) 22.3.11
Formation damage due to well kill. Monitor drilling data for signs of pipe washout.
Possible pipe light situation. Include drill string failure in planned/unplanned shut-
down procedures.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Inaccurate flow Potential to operate outside of flow Review fluid data and simulation software use with UBD UBD/MPD
4. Drilling 116 BOTH Y 2 2 Well Control
simulation control matrix due to wrong input data. service provider. Service Provider
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Air introduced into Job planning stage is to consider the air volume
circulating system while Potential for explosive mixtures and/or 22.1.3.7 required to create a combustible/reactive mixture Operating
4. Drilling 124 UBD Y 1 1 Well Program
making drill pipe fire (surface or downhole). IRP 18 downhole based on the drilling fluids being used, Company
connection/tripping reservoir fluids, etc.
Overpressure of equipment, error in
P&ID to include electronic and manual pressure
Insufficient pressure well control operations may result in 22.1.3.2 UBD/MPD
4. Drilling 125 BOTH Y 1 1 measurement points. Data Acquisition
measurement points equipment damage or injury to 22.2.2.1 Service Provider
Confirm requirements at pre-spud and rig visit.
personnel.
Unclear well control strategy,
Secondary flow line tied responsibility for operating 22.1.3.2 Consult Process Flow Diagrams for appropriate UBD/MPD
4. Drilling 126 UBD Y 1 1 Well Control
in to UBD manifold valves/chokes may result in well 22.2.2.1 recommendations. Service Provider
control problems.
Well control problems may not be
Improperly configured 22.1.3.2 Consult Process Flow Diagrams for appropriate Operating
4. Drilling 127 UBD Y dealt with safely, resulting in possible 1 1 Well Control
BOP stack 22.2.2.1 recommendations. Company
loss of well control.
Reference appropriate regulatory body regarding
Insufficient kill fluid / kill Operating
4. Drilling 128 BOTH Y Loss of well control. 1 1 22.2.5 minimum kill fluid volume requirements. Well Control
fluid density on location Company
Kill fluid must be readily accessible.
Operating
Flow through tubing Washout below BOP may result in No flow allowed through any 2" (or smaller) flow. Company /
4. Drilling 129 BOTH Y 1 1 22.2.2.1 Well Control
spool or casing bowl loss of well control. No flow through equalization lines. UBD/MPD
Service Provider
Dual annular is used for Potential hydrocarbon release, Safety consideration are similar to the use of RCDs.
4. Drilling 130 UBD surface pressure Y pressure at the rig floor, etc. if the 1 1 22.1.3.2 Ensure that the design of the stack meets RCD Supplier RCD
containment stripping annular fails. recommended practices.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Wellhead cellar full of
Possible immersion hazard in the Operating
4. Drilling 136 BOTH liquid/mud, immersion Y 1 2 22.3.3.1 Pump out and barrier off cellar prior to RCD, etc. rig up. Lease Management
event of a trip or fall. Company
hazard
High inflow rates could exceed
Size separator for flush production events.
separator ratings (liquids or gas).
Accurately measure return flow parameters - rates and
High-rate flush Increased potential for pipe erosion. UBD/MPD
4. Drilling 137 BOTH Y 1 2 22.1.3.1 pressures. Separation
production encountered Possibly suspend operations before Service Provider
Develop and post Flow Control matrix in dog house and
planned TD.
UBD/MPD control room.
Exceed RCD pressure rating.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Consider dual sample catcher manifold system.
Must be able to isolate sample catcher from primary
Nonconformance with regulatory
Geological sampling flow line.
requirement to collect samples. UBD Service
4. Drilling 147 UBD system not working or Y 2 2 Service company to provide/follow sample catching Sample Catcher
Potential harm to personnel, clearing Provider
plugged procedure.
plugged sample catcher.
Adjust sample catching procedure based on volume of
samples caught each time.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Lost time and cost. Procedure in place for unplanned and planned
Higher BHP than planned. shutdown of gas injection system.
UBD Service
4. Drilling 162 UBD Mist pump failure Y Unstable BHP. 3 1 Function test prior to starting operations. Well Program
Provider
Stuck pipe/poor hole cleaning. Install screens in the suction line and ensure clean fluid
MWD failure. is being pumped.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Formation damage. Operating
Follow MPD/UBD program for hole cleaning procedures
Stuck pipe. Company /
4. Drilling 166 BOTH Hole cleaning problems Y 3 2 and monitoring. Well Program
Lost BHA/fishing costs. UBD/MPD
Monitor returns.
Target not reached. Service Provider
Monitor fluid trends for signs of water production and
Formation damage to reservoir
make trajectory adjustments accordingly.
section already drilled.
Unplanned formation UBD program to consider contingency with regards to Operating
4. Drilling 167 BOTH Y Possibly suspension of air drilling 3 2 Well Program
water production pump rates required for hole cleaning (air--foam-two- Company
program.
phase transitions).
Fluid handling/storage/trucking issues.
Consider a contingency plan to deal with emulsions.
Increased hole cleaning concerns.
Observe MWD supplier's recommendation for maximum
Possible equipment damage due to Operating
4. Drilling 168 UBD Low inflow rates Y 3 2 allowable nitrogen injection rate. Well Program
increased drill string/well purge time Company
Increase awareness of possible hole cleaning problems.
required.
Lost time and cost. Connection procedures in place and rehearsed.
Excessive drill string Unstable BHP. Back pressure schedule available and updated by
4. Drilling 169 BOTH Y 3 2 Rig Contractor Training
connection time Possible formation damage from onsite Engineer to optimize connection procedure to
pressure spikes. minimize BHP spikes.
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Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Operate/install snubbing adaptor as per supplier's
Immediate release of gas/wellbore specifications.
RCD failure - with
5. Tripping 176 BOTH Y fluids to the rig floor. 1 1 22.3.7 Inspect/pressure test integrity of snubbing adaptor RCD Supplier RCD
snubbing adaptor
Risk of ignition, injury or death. pressure seal on RCD before commencing snubbing
operations.
Release of gas/wellbore fluids to the
RCD seal integrity is 22.2.2.3 Wear device should "leak" rather than fail
5. Tripping 177 BOTH Y rig floor. 1 1 RCD Supplier RCD
unknown 22.3.7 catastrophically.
Risk of ignition, injury or death.
Test NRVs before initial installation.
Possible gas/reservoir fluid
Replace BHA NRVs after every trip.
communication to surface.
22.2.3.1 Include contingency to set a plug or another retrievable Operating
May require well kill to trip safely.
5. Tripping 178 BOTH BHA NRV failure Y 1 1 22.3.10 NRV as deep as possible. Company / NRV NRV
Unable to trip with remedying the
22.3.7 Install screens above NRV to catch debris from the drill Provider
situation (well kill, set a plug or
string.
retrieve/replace NRV).
Run a minimum of two NRVs in the BHA.
Release of injection gas at rig floor. Improper use of NRVs are a leading cause of HSE
Possible injury/death to personnel if 22.2.3.1 incidents in UBD/MPD operations.
5. Tripping 179 BOTH NRV Bleed-off tool fails Y 1 1 NRV Supplier NRV
bleed-off tool fails mechanically or 22.3.7 Review supplier's SOPs and implement their use in
hose comes lose. accordance with the RP referenced.
Pipe light calculations and associated equipment
Reservoir pressure is Deeper pipe light point. 22.1.3.1 Operating
5. Tripping 180 BOTH Y 1 1 requirements to be updated based on current well Well Control
higher than anticipated Increased RCD wear/failure potential. 22.1.3.5 Company
parameters.
Snubbing unit to be equipped with fail safe slip design to
prevent pipe light condition.
Pre-job inspection minimizes the potential for equipment Snubbing
5. Tripping 181 UBD Snubbing unit failure Y Lost time and cost. 1 1 22.3.7 Well Program
downtime. Contractor
Unsupported pipe length buckling calculations shall be
made.
Consider the use of variable pipe rams as backup to the
Potential gas release to surface.
annular.
5. Tripping 182 BOTH Annular BOP failure Y Potential loss of well control 1 1 22.2.2.1 Rig Contractor Well Control
Cannot change RCD element until Annular BOP (and a
equipment.
second barrier) are both operational.
Washout in primary Higher surface pressure if well has to 22.3.7 Procedure in place (and rehearsed) to divert to UBD/MPD
5. Tripping 183 BOTH Y 1 2 Choke/Flowline
flowline (while Stripping) be shut in. 22.3.9 secondary flow line to fix leak. Service Provider
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Well is to be considered live despite low inflow rate.
Low gas flow rate from RCD to remain engaged at all times - well is never to be
Low pressure at surface reduces risk Operating
5. Tripping 187 UBD reservoir (<0.25 Y 2 2 open to atmosphere. Well Program
to personnel and the environment. Company
MMscfd) Monitor wellhead flowing pressure for changes
throughout operation.
Possibility for hydrates. Methanol and injection pump available on site.
Flowing temperature Potential equipment damage, Calculations should be done in the well planning stage UBD/MPD
5. Tripping 188 BOTH Y 2 2 Choke/Flowline
changes injury/death to personnel if hydrate to define the temperature/pressure window under which Service Provider
breaks loose. hydrates may develop.
Formation damage if the well has to
be killed for trips. UBD program is to include the snubbing procedures and
Inadequate space to rig Snubbing
5. Tripping 189 UBD Y Possible injuries to personnel if trying 2 2 equipment to be used. Well Program
up snubbing equipment Contractor
to rig up equipment in extremely tight Snubbing contractor should be involved in pre-spud.
space.
Complex BHAs, tubular BHA tools/drawings are required in the planning stages.
Snubbing
5. Tripping 192 UBD dimensions and inability Y Gas release at rig floor. 2 2 Only strippable components, or components that can be Well Program
Contractor
to stage tools staged in the hole easily should be installed.
.
Uncertainty with regards to whether Bleed off string, inflow test and continue tripping if BHA
Near Surface NRV Operating
5. Tripping 193 UBD Y near surface, or BHA NRVs are 3 3 NRV integrity exists. NRV
failure Company
leaking may take some time. Only BHA NRVs are a major concern when tripping.
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Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Wireline lubricator Gas/wellbore fluids release at surface. Low probability of occurrence. Wireline
6. Wireline 195 UBD Y 2 2 Wireline Tools
leaks/fails. Potential harm to personnel. Pressure test with water or nitrogen before equalizing. Contractor
Gas flow at surface without well Maintain the ability to flow the well to the separation
7. Suspend Well Dognut leaks when
control. package until the well head is secured. Operating
for Rig Out or 205 UBD BOPs are being rigged Y 1 2 22.3.8 Well Program
Possible loss of well, injury/death to Check for leaks continuously while unbolting BOPs. Company
Completion out
personnel. Keep nuts on well head studs while first raising BOPs.
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Applicable
Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
7. Suspend Well Tubing or wireline set
Operating
for Rig Out or 206 UBD bridge plug fails to Y Unable to nipple up well head. 2 2 Retrieve plug and set a new plug. Well Program
Company
Completion pressure test
High surface pressure could cause a
7. Suspend Well
Pressure testing a plug pipe light condition. Pipe light calculations must be made prior to pressure Operating
for Rig Out or 207 UBD Y 2 2 Well Program
with pipe in the hole Potential damage to equipment, injury testing if pipe is in the hole while testing. Company
Completion
to personnel.
Ensure good hole cleaning on last trip out of the hole
7. Suspend Well
Tight hole or stuck pipe Time and cost. with drillpipe/bit. Operating
for Rig Out or 208 BOTH Y 2 2 Well Program
when running tubing Potentially have to kill the well. Conduct scraper run prior to running production Company
Completion
packers.
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Relevance Required HSE Primary
Operational Hazard Scenario Primary
HSE
NPT
Item (UBD/MPD/ Threats/Consequences Critical Controls / Considerations Responsible
Phase What If ? Category
Both) Safeguards Party
Actions to be taken / By Who and When
Conduct review of lighting requirements with service
Increased potential for HSE incidents companies at pre-spud. Operating
8. Rig Out 216 BOTH Inadequate lighting Y 2 2 Lease Management
such as slips, trips or falls. Consider constructing a lighting diagram. Company
Rent light towers as required.
Consider extensive use of rig matting.
Ice, mud, uneven terrain can increase Operating
8. Rig Out 217 BOTH Poor ground conditions Y 2 2 Sawdust, etc. to be available to improve footing on Lease Management
potential for slips, trips and falls. Company
snow/ice in winter operations.
Harm to personnel. Supervisors have obligation to stop unsafe Operating
8. Rig Out 218 BOTH Poor weather Y 2 2 Lease Management
Lost time and cost. work/activities. Company
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1. Planning
2. Rig Up / Pressure Test / Commissioning
3. Drill Out and Hole Conditioning
4. Drilling
5. Tripping
6. Wireline
7. Suspend Well for Rig Out or Completion
8. Rig Out
9. Other Hazards and Operations
UBD
MPD
Both
3rd Party Rental
All
Coil Tubing Contractor
Compression Supplier
Directional Company
MPD Equipment Provider
MPD Service Provider
Mud Company
MWD Contractor
MWD Contractor / UBD/MPD Service Provider
NRV Supplier
Operating Company
Operating Company / MPD Service Provider
Operating Company / NRV Provider
Operating Company / UBD Service Provider
Operating Company / UBD/MPD Service Provider
Picker Operator
Picker Operator / UBD/MPD Service Provider
RCD Supplier
RCD Supplier / UBD/MPD Service Provider
Rig Contractor
Rig Contractor / UBD/MPD Service Provider
Safety Services
Snubbing Contractor
Trucking Contractor
UBD Service Provider
UBD/MPD Service Provider
Wireline Contractor
All
BOP System
Choke/Flowline
Compression
Data Acquisition
Drill String
Fishing
Flare/Vent System
Lease Requirements
Lease Management
Mud System
MWD
MPD/UBD Equipment Rental
N/A
NRV
PDM
RCD
Rig Equipment
Sample Catcher
Separation
Training
Well Control
Well Program
Wireline
Wireline Tools
Y
N