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Speakers
Presenter:
Christian Mueller
Sr. Sales Engineer
MTU Onsite Energy
Moderator:
Jack Smith
Content Manager
Consulting-Specifying Engineer and Pure Power
GAS POWER &
CHP SYSTEMS
Christian Mueller
Sr. Sales Engineer - Gas Power Systems
MTU Onsite Energy
A Rolls Royce Power Systems Company
Applications
Commercial buildings
Health care
Industrial facilities
Data Centers
Characteristics
Site specific questions
Focus on power, heat and
cooling generation 1. Electrical and thermal loads of the facility
=Total efficiency
2. Type of thermal load hot water, steam
Sizing of installation crucial to or chilling with flow rates, pressure and
allow continuous operation temperatures
GAS POWER SYSTEMS MARKET
NATURAL GAS NON-CHP
Market characteristics
Renewable material Solid feeder Digester Gas blower Biogas CHP Plant
Biogas
Applications
Sewage works (WWTP)
Landfills
Coal bed methane
Market characteristics
Site specific questions
Focus on waste to energy
1. Projection of future gas production
Selling back power to the grid
2. Gas analysis
3. Gas treatment systems Gas quality critical Gas
composition and contaminents need
to be observed
AGENDA
Fuel
line
Heating
connection
to building
Lube Oil
Exhaust
Fuel system
180 Biogas
Associated Petroleum Gas (APG)
160
Chemical Gas
Coal Bed methane (CBM/CSM)
140
Methane number [-]
Coke Gas
Converter Gas
120
Hydrogen
Natural gas
Lean Syn Gas
100
Liquified Petroleum Gas (LPG)
Natural gas H
80 Well head gas /
Natural gas low MN
Propane LPG
Pyrolysis Gas
60
Rich Syn Gas
Sewage Gas
40
Shale Gas high quality
Shale Gas low quality
20
Biogas
Landfill Gas
0
0.00 5.00
500 10.00
1000 15.00
1500 20.00
2000 25.00
2500 30.00
3000
6
10 9 10 9
12 12
5
8 11 8 11
7
4 1
2
3
Exhaust system
Non-Emergency SI Lean Burn Natural 500HP<1,350 7/1/2010 1.0 2.0 0.7 82 270 60
Gas and LPG
Non-Emergency SI Natural Gas and HP500 7/1/2010 1.0 2.0 0.7 82 270 60
Non-Emergency SI Lean Burn LPG
(except lean burn 500HP<1,350)
Landfill/Digester Gas (except lean burn HP<500 1/1/2011 2.0 5.0 1.0 150 610 80
500HP<1,350)
Landfill/Digester Gas (except lean burn HP500 7/1/2010 2.0 5.0 1.0 150 610 80
500HP<1,350)
Landfill/Digester Gas Lean Burn 500HP<1,350 7/1/2010 2.0 5.0 1.0 150 610 80
Ventilation system
Ventilation requirements are for combustion air and ventilation air (external
cooling of alternator and engine)
There are three main types of heat recovery used in CHP systems:
Hot water heat recovery from engine jacket water and exhaust
CHP systems such as MTU S400 can come with pre-packaged heat exchangers:
Full heat recovery from jacket water and exhaust heat exchangers
Partial heat recovery from jacket water
Hot water heat recovery can be customized to meet temperatures and flow rates at site
Hot water is most cost effective form of heat recovery and easy to integrate into existing
centralized heating systems
Hot water can be stored
Guideline
50% of heat recoverable heat in exhaust, 50% in jacket water
CHP DESIGN
HEAT RECOVERY SYSTEMS HOT WATER
CHP DESIGN
HEAT RECOVERY SYSTEMS HOT WATER
Gas engine
Module Control Generator
MMC
Guideline
Pressure/temperature level of steam determine how much exhaust
heat can be utilized
CHP DESIGN
HEAT RECOVERY SYSTEMS TRIGENERATION
MWh
800
700
600 Electricity
500
400
Cold
300 Heat
200
100
0
CHP DESIGN
HEAT RECOVERY SYSTEMS TRIGENERATION
Absorption Chiller
3. Separation 4.
of Condensation
Refridgerant of Refridgerant
from weak H2O- Steam
Solution with by chilled
Heat Supply Water
absorber 1. Evaporating
2. Absorption of the Refrigerant
Refridgerant (H2O) in Vacuum
(H2O - Steam)
by LiBr
Solution
CHP DESIGN
HEAT RECOVERY SYSTEMS TRIGENERATION
Rule of thumb
For every 1 kW of electrical power, 1 kW of cooling can be generated
1 TR (ton of refrigeration) = 3.515 kW of cooling
CHP DESIGN
HEAT RECOVERY SYSTEMS STEAM
Cooling
Total steam 4564 lbs/h (saturated) @175 psi
water
Heat water
Exhaust Gas
356F 356F Steam
~97F
Cooling
~845F 189F 189F tower
~845F
90F
Electrical: 2994 kW
2145 kWe 849 kWe Steam: 4564 lbs/hr
Electricity Hot Water: 5777 kBTU/hr
Cooling: 290 TR
Efficiency total > 90%
CHP DESIGN
PRE-PACKAGED SYSTEMS
CHP DESIGN
PRE-PACKAGED SYSTEMS
Electrical output: 1149 kWe Cogeneration supplies hot water for heating
Heating output: 4,500 kBTU/h demand of casino. Expansion to trigeneration
for cooling demand possible in future.
AGENDA
1. Engine control
2. Generator control Genset
3. Paralleling and synchronizing controller
4. Remote access / software interfaces
5. Balance of plant control CHP systems
6. HMI Interface controller
CONTROLS
MMC + MIP
MMC + MIP
MTU Module Control MTU Interface Panel
CHP system controller Genset controller
CONTROLS
GENSET CONTROLLER
Customer Interfaces
Knocking control Generator protection
(e.g. Modbus)
Mains protection / Remote monitoring
Engine monitoring monitoring & diagnostic
Parallel / Island
Start/Stop procedure operation
Loadsharing
CONTROLS
CHP SYSTEMS CONTROLS
SMS/Email client
CONTROLS
VISUALIZATION
CONTROLS
PLANT CONTROL SYSTEMS
MIP
MIP
MMC
GCB MMC
MMC GCB
Diesel-Genset
CHP
Site demand Site demand
output
Excess power
sold to grid Power
(if allowed) imported
from Grid
or power
reduction of CHP
CHP
Site demand Site demand
output
CHP SIZING AND ECONOMICS
FINANCIAL ANALYSIS
1. Averaging
Electrical and heat loads of the facility are not well understood.
Monthly/Daily averages are used which distort actual
consumption. CHP running hours are over-estimated
2. Washing away of savings
CHP systems should only be run during hours when the cost of
operation is exceed by the savings/revenue generated. Otherwise
money loosing hours will wash away the savings generated in
money making hours
AGENDA
QL2 Corrective
Unscheduled repair or maintenance maintenance
Best Practices
Remote monitoring of control system with automatic status / alarm
messages via email / text message.
Diagnosis of engine operational trends through data logging system
Monitoring of run hours for upcoming scheduled maintenance tasks
Trained operator with certification for basic maintenance tasks (eg. filters,
oil, sparkplugs) and troubleshooting
Spare parts inventory at site for recommended consumables / parts
Regular lube oil samples and optimization of lube oil exchange intervals to
match other scheduled tasks and minimize downtime
Thank you for your attention!
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Archive:
Within 7 days, an archive with Q&A will be posted
We will send an email to registered attendees with hyperlink
Can also access from www.csemag.com home page
Speakers
Presenter:
Christian Mueller
Sr. Sales Engineer
MTU Onsite Energy
Moderator:
Jack Smith
Content Manager
Consulting-Specifying Engineer and Pure Power
Combined Heat and Power
(CHP): Applications & Best
Practices
Presenter: Christian Mueller, Sr. Sales
Engineer, MTU Onsite Energy
Sponsored by:
#MTUpower