S-000-1676-0001V - 11 - ITP For Piping Work

Project No Unit Doc.
Type Serial no Rev Page

PC-0380 E11.3 0 1 of 47
LA MEG-1 PROJECT
MODULE FABRICATION WORK
PROJECT QUALITY PLAN
Inspection and Test Plan

For
Piping Work
This ITP shall applied for ASME B31.3 & B31.1 Metallic
Piping, not applied for Non-Metallic nor B31.4
Rev Date Revision Status Prepared by Approved by
Responsible Company Prepared by Checked by Aproved by

Project No Unit Doc.Type Serial no Rev Page
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CONTENTS
1. ITP
ITP No.: 1007-0001 Inspection and Test Plan for Piping Work
1.1 Abbreviation:
I - Full Inspection by Subcontractor: The party is responsible for undertaking the Inspection / Test
and preparing inspection / test report.
V - Verification of record: It means an activity undertaken by the party to determine the suitability,
adequacy and effectiveness of an activity or inspection to achieve specified objectives.
H - Hold Point: RFI is required.

The party shall witness and sign for acceptance the inspection checking form.
The Subcontractor (or Contractor) is not allowed to proceed with the works until it has been
inspected by the responsible party in CONTRACTOR and COMPANY organization as stated within
requirements. Further following certification shall be submitted for review.
W - Witness Point: RFI is required. The Party shall optionally witness. It means a specifically
identified step during construction and testing at which the work should be inspected by
SUBCONTRACTOR, CONTRACTOR and COMPANY.
SUBCONTRACTOR / CONTRACTOR can proceed with inspection even if Party is absent. Party
shall request Contractor to submit particular inspection report that party requires to sign.
S - Surveillance: RFI is not required. The party shall spot witness during job execution.
Certification, if any, shall be spot reviewed.
S/C - SUBCONTRACTOR: Means the organization to which SECL has awarded the
contract for module fabrication/assembly works in accordance with applicable
procedures and specifications
1.2 Definition:
rd
3 : For Welder Performance Qualification Test, witness by an Independent third party is
required. For NDE services, inspection of welds (NDE) is carried out by an independent third
party.
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2. ATTACHMENT
2.1 Quality Control Report/Record
Form QCR No.: 1007-001: MATERIAL INSPECTION REPORT
Form QCR No.: 1007-002: DAILY ELECTRODE DRYING AND HOLDING RECORD
Form QCR No.: 1007-003: DAILY ELECTRODE ISSUANCE AND RETURN RECORD
Form QCR No.: 1007-004: DAILY WELDING VISUAL INSPECTION REPORT
Form QCR No.: 1007-005: INSPECTION SUMMARY REPORT FOR RADIOGRAPHIC
EXAMINATION
Form QCR No.: 1007-006: LIQUID PENETRANT EXAMINATION REPORT
Form QCR No.: 1007-007: MAGNETIC PARTICLE EXAMINATION REPORT
Form QCR No.: 1007-008: POSITIVE MATERIAL IDENTIFICATION REPORT

Form QCR No.: 1007-009: FERRITE CONTENT TESTING REPORT
Form QCR No.: 1007-010: POST WELD HEAT TREATMENT REPORT
Form QCR No.: 1007-011: HARDNESS TEST REPORT
Form QCR No.: 1007-012: DIMENSION AND CLEANING INSPECTION REPORT
Form QCR No.:1007-012A :DIMENTION AND CLEANING INSPECTION REPORT AT SITE
CONSTRUCTION
Form QCR No.: 1007-013: ORIFICE FLANGE GROUND FLUSH INSPECTION REPORT
Form QCR No.: 1007-014: PNEUMATIC TEST REPORT FOR REINFORCING PAD
Form QCR No.: 1007-015: PHASED ARRAY ULTRASONIC EXAMINATION REPORT
Form QCR No.: 1007-021: TORQUE / TENSIONING CONTROL RECORD
Form QCR No.: 1007-022: SUPPORT FABRICATION INSPECTION REPORT

Form QCR No.: 1007-023: INSPECTION REPORT FOR FINAL PAINTING WORK
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Inspection Responsibility
Assignmment
Item No. Description of Activity Reference Document Acceptance Criteria Verifying Document* Remark
C
S/C OWN
CON QC
.
1 Material Inspection
1.1 Marking Inspection S-000-1360-0004V Para. 4.1.3 I W S
S-000-1670-000 1007-001
S-000-1360-0004V 4V_Table 1
1.2 Color Code Check I W S
Para.3
S-000-1670-000
S-000-16970-0007V 7V_Para.3.4
1.3 PMI Inspection, if not verified W I S
Para.3.3.2
2 Welding and NDE

S-000-1670-0006V
2.1 Welding Procedure Qualification WPS/PQR I R/W R
Para. 8 & 10
S-000-1670-0006V Welder
2.2 Welder Performance Qualification I R/W W R
Para. 8 Certificates
S-000-1670-0006V NDE
2.3 NDE Procedure R I R
Para 11 Procedure
NDT Personnel Qualification S-000-1670-0006V NDE Personnel
2.4 (Including PMI Operator) Certificates R I R
Para. 11.3.3
3 Pre-Fabrication
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Inspection Responsibility
Assignmment
Item No. Description of Activity Reference Document Acceptance Criteria Verifying Document* Remark
C
S/C OWN
CON. QC
1 Material Inspection
S-000-1670-0006V 1007-002,
3.1 Welding Electrode Control I S S
Para. 8.4 1007-003
MT aft`er Thermal Cutting for low- S-000-1670-0006V ASME B31.3

3.2 alloy steel Para 5 Table 341.3.2 S I S
S-000-1670-0006V
3.3 Fit-up Check WPS 1007-004 I S S
Para. 7
S-000-1670-0006V Monitoring I
3.4 Welding Monitoring WPS S S
Para. 8.4 Sheet
S-000-1670-0006V ASME B31.3
Visual Inspection of Weld 1007-004
3.5 I W S
(Fit-up, Root pass, Cap pass) Table 8 Table 341.3.2
S-000-1670-000
S-000-1670-0006V
Intermediate Hydrogen Diffusion 6V 1007-004 I S S
3.6
Treatment for low alloy steel Para 8.4.11
Table 4
Radiographic Examination (Film S-000-1670-0006V
ASME B31.3
3.7 Review)
Para 11.4 & Table 8
Table 341.3.2
S-000-1630-0002V
for Normal, 1007-005 R I R
Para 11.0 Category M/D
and Severe
Subcontractors
Cyclic Service
Approved Procedure
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Verifying Inspection Mode

Item Reference Acceptance Document
Activity Remarks
No. Documents Criteria (QCR Form C
No.)
SUB EMP
CON 3rd
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LA MEG-1 PROJECT
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S-000-1670-0006V
Table 8
S-000-1630-0002V ASME B31.3
3.8 Dye Penetrant Examination 1007-006 S I S
Para 11.0 Table 341.3.2
Subcontractors
Approved Procedure
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S-000-1670-0006V
Para 11.9 & Table 8
S-000-1630-0002V
ASME B31.3
3.9 Magnetic Particle Examination Para 11.0 1007-007 S I S
Table 341.3.2
Subcontractors
Approved Procedure
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Positive Material Identification for S-000-1670-0007V S-000-1670-000

Welding Joint including adjacent Para 3.3.3 Table 2 6V 1007-008 W I S
3.10
Base Materials. Subcontractors
Approved Procedure Para. 3.4
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S-000-1670-0006V
Para 11.7 Ferrite level
3.11 Ferrite Content Check 1007-009 W I S
Subcontractors 3% to 10 %
Approved Procedure
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Item Reference Acceptance Document
Activity Remarks
No. Documents Criteria (QCR Form C
No.)
SUB OWN
CON 3rd
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S-000-1670-0006V
S-000-1670-000
Para 9 6V
3.12 Post Weld Heat Treatment (PWHT) 1007-010 S I R
Subcontractors Table 5.1
Approved Procedure
S-000-1670-0006V ASME B31.3 (All NDE

3.13 NDE after PWHT S I S
Para 11.3.2 Table 341.3.2 Report)
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LA MEG-1 PROJECT
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S-000-1670-0006V
S-000-1670-000
Para 11.5 6V
3.14 Hardness Test 1007-011 S I R
Subcontractors Para. 11.5.5
Approved Procedure
CMS Log Sheet
3.15 Welding Log Sheet I I R
(1007-CMS)
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LA MEG-1 PROJECT
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S-000-1670-0006V S-000-1670-000
Dimension, Configuration and 6V
3.16 Para 4 1007-012 I W S/R
Flange Surface Check
Para. 4.4
ASME B31.3
Para. 4.6
Subcontractors
3.17 Pipe Internal Cleaning I W S
approved procedure No Debris 1007-012
S-000-1670-0006V
3.18 Orifice Flange Internal Check Ground Flush 1007-013 I W S
Para 4.5
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Item Reference Acceptanc Document
Activity Remarks
No. Documents e Criteria (QCR Form C
No.)
SUB OWN
CON 3rd
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ASME B31.3
Para. 328.5.4
3.19 Reinforcing Pad Leak Test No Leakage 1007-014 I W S
Subcontractors
approved procedure
Visual and Dimensional Inspection
3.20 AWS D1.1 As per DWG 1007-022 I W S
for Support
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S-000-13A0-0001V
3.21 Painting Inspection 9000-202 &203 I W S
(Refer to ITP for Painting Work)
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Service class: Report No.:

MATERIAL INSPECTION REPORT
Location: Date of inspection:
Item Material Heat No./

Description Quantity Unit Rating/SCH Cert. No. Color Code Remarks
No. Grade Tag No.
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Company Sub-Contractor Contractor Employer
Name of Examiner/ Inspector

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Signature
Date
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QCR No.: 1007-002
Service class: DAILY ELECTRODE DRYING AND Record No.
Location: HOLDING RECORD Sub-contractor

Welding Material Drying Holding Material
Oven Controller
Lot Certificate Brand Finish Temp.
No. DATE No. Remark
Type Size No. No. Name Starting Time Temp. Time Starting Time (Signature)
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Company Sub-contractor Contractor Employer

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Signature
Date
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QCR No.: 1007-003

Service class: DAILY ELECTRODE ISSUANCE AND Record No.
Location: RETURN RECORD Sub-Contractor

WELDER Welding Material
Material Controller
No. Date Issue Weight Return Weight (Signature) Remark
I.D No. Name Type Size Lot No. Certificate No. Brand Name
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Company Sub-contractor Contractor Employer

Signature
Date
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QCR No.: 1007-004
DAILY WELDING VISUAL INSPECTION REPORT
Location: Weld Type: Loc.:

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LA MEG-1 PROJECT
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Welder No. Visual Inspection

Mat. Mat.
Spool Joint Spec Heat Spec Heat Sch/
Root
No. Drawing / Line No. No. No. No.1 No.2 Size Thk WPS No.
No.1 No.2 1 2 Fit-up Pass Completed
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Legend: Welding Type: BW (Butt), FW (Fillet), SW (Socket Weld), TH (Threaded), FJ (Flange Joint), CW (Branch Welding), RP (Re inforcing Pad Joint)
Loc. (Location): S: Shop Welding, F: Field Welding
Signature
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Date
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QCR No.: 1007-005
INSPECTION SUMMARY REPORT FOR
RADIOGRAPHIC EXAMINATION
Location: Sub-Contractor:
Welder No. Total No. Result

No. ISO. DWG. No. Line Class Joint No. Remarks
of film
1st 2nd Accept Reject
Company NDE Sub-Contractor Contractor Employer
Signature
Date
PC-0380 E11.3 0 36 of 47
LA MEG-1 PROJECT
QCR No.: 1007-006
LIQUID PENETRANT EXAMINATION REPORT

Stage of Prepared Edge After P.W.H.T Other
Examination As Welded After Pressure Test
Preparation Grinding Machining Other

Type Color Contract Other
Penetrant Application Brushing Other
o
Temperature C Penetrant time min.
Water Washable Penetrants
Removal Post Emulsifying Penetrant Developing Dry Developer
Solvent Removal Penetrants Wet Developer
Line Welder No. Result

No. ISO DRAWING No. Joint No. Remarks
Class 1st 2nd Accept Reject
Signature
Date
PC-0380 E11.3 0 37 of 47
LA MEG-1 PROJECT
QCR No.: 1007-007
MAGNETIC PARTICLE EXAMINATION REPORT
Stage of
Prepared Edge After P.W.H.T Other
Examination
As Welded After hydro Test
Preparation Grinding Marching Other
Instrument Type
Ref. Indicator
Mag. Space Yoke Brushing Other
Current AC DC AT
Time o
Sec Temperature C
Particle Dry Wet Black Brown Fluorescent
Density
Line Welder No. Result

No. ISO DRAWING No. Joint No. Remarks
Class 1st 2nd Accept Reject
Company NDT Sub-Contractor Contractor Employer
Signature
Date
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QCR No.: 1007-008
POSITIVE MATERIAL IDENTIFICATION REPORT

(For Site Made Weldments)
Location:
Instrument Used:
Instrument Serial No.:
Material Type:
Isometric No.:
Weld Metal Base Metal #1 Base Metal #2 Insp. Accept/

Weld No. Date
PMI Result PMI Result PMI Result Initials Reject
Company PMI Sub-Contractor Contractor Employer
Signature
Date
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QCR No.: 1007-009
FERRITE CONTENT TESTING REPORT
Location: ................ Report No: .. Date:

Sub-Contractor: .... ...
Service class: ..... Page of .....
INSTRUMENT USED: APPLICABLE SPECIFICATION
INSTRUMENT SERIAL No:
Recorded Values Result

Item of Ferrite (%) (Cap
Spool No. Joint No. Material of weld metal) Average Remarks
No.
Accept Reject
1 2 3
Notes:
Name of Examiner/
Inspector
Signature
Date
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QCR No.: 1007-010
POST WELD HEAT TREATMENT REPORT

The temperature rise rate was unrestricted from ambient to:

Heating rate: .. Soaking temperature: .. Holding
time: . Cooling rate: ...
Spool Line Joint Result

No Drawing No. No. Class Material No. Size Thickness Accept Reject
Note: Attached chart report no.: Calibration

record:
Company PWHT Sub-Contractor Contractor Employer
Signature
Date
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QCR No.: 1007-011
HARDNESS TEST REPORT
Location: Report No: .. Date:

................ Sub- ...
Contractor: ....
Page of .....
Service class: ..
...
PORTION OF
ITEM WELD H.A.Z. BASE
EXAMINATION
MEASUREMEN
FURNACE HEATING: 10% of Each Lot Local: Each Welding Joint
T CONDITION
EQUIPMENT POLDI (BRINELL METHOD) TELEBRINELLER
Hardness (HB) Result

Spool Joint
No. DWG. No. No. No. Remarks
Weld Base Accept Reject
Name of Examiner/
Inspector
Signature
Date
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QCR No.: 1007-012
DIMENSION AND CLEANING INSPECTION REPORT

Flange Pipe
Dimension
Surface Cleaning Remarks
No. Drawing No. Spool No. Piece No. Check
Check Check
Acc. Rej. Acc. Rej. Acc. Rej.
Note: By ASME B31.3

Acc.: Accepted, Rej.: Rejected

Signature
Date
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QCR No.: 1007-014
PNEUMATIC TEST REPORT FOR REINFORCING PAD

Result
No. ISO. DWG. No. Line No. Joint No. Remarks
Accept Reject
NOTES:
Signature
Date
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QCR No.: 1007-015
PHASED ARRAY ULTRASONIC EXAMINATION REPORT
Service class: Reference Code: Report No.:
Location: Standard Block: Sub-Contractor:
Procedure No.: Reference Block: Acceptance Code:
Couplant: Block Temp.: Weld Type:
Cable Type/Length: Test Temp.: Surface Condition:
Equipment Model: Calibration Date: Screen H. Linearity:
PAUT/TOFD Probe
Type PAUT PAUT TOFD TOFD
Probes Model
Serial No.
Wedge Model
Probe Aperture(mm)
Frequency (MHz)
Identification Interpretation (mm)

No. Welder
Dia Thk Result Remark
ISO No. Joint No. No. Location l D Type of Type of a a/l a/t
Flaw defect
Remark:
l : Length a/l : Aspect Ratio
D: Depth a/t : Flaw
a : Flaw of Height Type of Flaw : Surface or Subsurface
Name of Examiner / Inspector
Signature
Date
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QCR No.: 1007-022
SUPPORT FABRICATION INSPECTION REPORT
Project No.: Report No.:
Subcontractor: Inspection Date:
Support
Support Dimension NDE
No. Drawing Size Q'ty Material Welding Result Remark
Type Check (if required)
No.
Company SUBCONTRACTOR CONTRACTOR EMPLOYER

Name
Signature
Date
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FINAL INSPECTION REPORT FOR PAINTING WORK

QCR No. 1007-025
SYSTEM No.
AREA / UNIT EQUIPMENT / LINE / PKG No

DWG No.
CHECK ITEMS
Painting System No. :
Check Item Result Remark
1. Final Coated Colour
Final Inspection
2. Final Appearance
COMMENT:
SIGNATURE
SUBCONTRACTOR CONTRACTOR EMPLOYER
NAME: NAME: NAME:
DATE: DATE: DATE

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LA MEG-1 PROJECT

S-000-1676-0001V - 11 - ITP For Piping Work

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Project No Unit Doc.

Type Serial no Rev Page

PROJECT QUALITY PLAN

Inspection and Test Plan

Rev Date Revision Status Prepared by Approved by

Responsible Company Prepared by Checked by Aproved by

PROJECT QUALITY PLAN

H - Hold Point: RFI is required.

PROJECT QUALITY PLAN

Form QCR No.: 1007-008: POSITIVE MATERIAL IDENTIFICATION REPORT

Form QCR No.: 1007-022: SUPPORT FABRICATION INSPECTION REPORT

1.1 Marking Inspection S-000-1360-0004V Para. 4.1.3 I W S

2 Welding and NDE

MT aft`er Thermal Cutting for low- S-000-1670-0006V ASME B31.3

Verifying Inspection Mode

Positive Material Identification for S-000-1670-0007V S-000-1670-000

Verifying Inspection Mode

S-000-1670-0006V ASME B31.3 (All NDE

Verifying Inspection Mode

Service class: Report No.:

Item Material Heat No./

Company Sub-Contractor Contractor Employer

Name of Examiner/ Inspector

QCR No.: 1007-002

Service class: DAILY ELECTRODE DRYING AND Record No.

Location: HOLDING RECORD Sub-contractor

Company Sub-contractor Contractor Employer

Name of Examiner/ Inspector

QCR No.: 1007-003

Location: RETURN RECORD Sub-Contractor

Company Sub-contractor Contractor Employer

QCR No.: 1007-004

DAILY WELDING VISUAL INSPECTION REPORT

Service class: Report No.:

Location: Weld Type: Loc.:

Welder No. Visual Inspection

Loc. (Location): S: Shop Welding, F: Field Welding

Company Sub-Contractor Contractor Employer

Name of Examiner/ Inspector

PROJECT QUALITY PLAN

QCR No.: 1007-005

INSPECTION SUMMARY REPORT FOR

Service class: Report No.:

Welder No. Total No. Result

Company NDE Sub-Contractor Contractor Employer

Name of Examiner/ Inspector

PROJECT QUALITY PLAN

QCR No.: 1007-006

LIQUID PENETRANT EXAMINATION REPORT

Stage of Prepared Edge After P.W.H.T Other

Examination As Welded After Pressure Test

Preparation Grinding Machining Other

Water Washable Penetrants

Removal Post Emulsifying Penetrant Developing Dry Developer

Solvent Removal Penetrants Wet Developer

Line Welder No. Result

Company NDE Sub-Contractor Contractor Employer

Name of Examiner/ Inspector

PROJECT QUALITY PLAN

QCR No.: 1007-007

MAGNETIC PARTICLE EXAMINATION REPORT

Service class: Report No.: