NUTRO VESSELS INDO GROUPS LIMITED AT SALEM

CHAPTER I

INTRODUCTION

An internship is an opportunity offered by an employer to potential employees,

called interns, to work at a firm for a fixed, limited period of time. Interns are usually
undergraduates or students, and most internships last for any length of time between one
week and one months.

Internships also called "placements", "work placements" or "industrial placements"

may be part-time or full-time. They are usually part-time if offered during a university
semester and full-time if offered during the summer, winter or Easter holidays, when they
typically last 4-12 weeks. Placements are usually full-time, and take place irrespective of
term time or holiday time.

Internships offer students a period of practical experience in the industry relating to

their field of study. This experience is valuable to students as a means of allowing them to
experience how their studies are applied in the "real world", and as work experience that can
be highly attractive to potential employers on a candidate's

SCOPE OF THE STUDY:

An internship provides a great opportunity for prospective employees to gain

experience in a particular field or industry, determine if they have an interest in a particular
career, create a network of contacts, or gain university module credits. Interns may also have
the possibility of putting themselves forward for forthcoming opportunities for paid work,
during their internship.
OBJECTIVE OF INTERNSHIP TRAINING:

Student and graduate internships are very important, because they substantially
increase the chance of graduates finding employment. To an employer, a candidate who has
spent time working for a firm within a particular industry shows dedication to a particular
career, enthusiasm for a particular job and importantly, has experience.

1. Internships are Great Experience

Internships are also very useful to interns themselves as they offer the chance to find
out what working for a particular company, or within a certain industry, is really like.
Internships also allow interns to make contacts with managers and recruiters, which
can later be used to negotiate full-time employment.

2. Getting an Internship

Internships can be highly competitive, in fact most internships receive more

applications than employer's graduate schemes themselves. Often candidates are
required to visit companies for interviews and/or assessment days where they must
impress recruiters sufficiently in order to be offered the internship.

3. Internships can get you Hired

It is not unusual for graduates to return to the organization who hired them as an
intern, for full-time employment. Graduate recruitment surveys have found that
almost half of all employers convert at least a fifth of their interns into
permanent staff members.

LIMITATION OF STUDY

There were some limitations in conducting the organization study at Nutro vessels indo
groups Ltd. Those are following

There were difficulties in obtaining data from executives and managers due to their
busy work schedule.
An in-depth study of the company could not be carried out due to shortage of time.
 The reliability of data used for study is largely depends upon the companies reports
and the information given by executives.
The company has the limitation to disclose their financial details, so a detailed
analysis of financial performance of the company is not possible.

CHAPTER II

INDUSTRY PROFILE AND COMPANY PROFILE

COMPANY PROFILE

ABOUT NUTRO VESSELS INDO GROUPS LTD:

Nutro Boilers Engineering began manufacturing boilers in Establishment 2002. The

company CEO G. Perumal Managing Director,- P.Anbhuselvan, As the demand for
boilers grew, Nutro vessels indo groups Ltd was soon in need of a larger facility.

In 2002. Nutro vessels indo groups Ltd broke ground for a new factory just south of
Los Angeles in an area where orange groves once stood. Just down the street was Downeys
North American Rockwell plant that built many of the Apollo spacecraft and another
company that made Apollo Motor Homes.

In 2006, Nutro vessels indo groups Ltd opened a second plant in Puerto Rico to better
serve East Coast customers. A few years later, the finished interstate highway system made
this plant obsolete and it closed.

Much has changed since then. The Apollo factory closed and became a movie studio. The
motor home facility now makes trolley tourist buses. One thing that hasn't changed is that
Nutro vessels indo groups Ltd is still making boilers in Southern California. The reasons for
that can be found in these beliefs that shape our family owned business:

We believe our boilers and tanks should be built to last.

We believe boiler maintenance should be simple.
We believe in treating customers with respect.
We believe in helping boiler operators and owners understand our products.
We keep a file on every boiler we've ever built. We may know more about your Nutro
vessels indo groups Ltd than you do.
 We believe in research, development and long term testing.

We recently moved to a new location in nearby Commerce, California. We were

fortunate to find a building twice as large as our former one and yet close enough to retain all
our employees. We have just completed a new R&D lab with full boiler testing and
demonstration capability. We have also added a machine shop to enhance our manufacturing
processes.

From our dependable steam and water boilers to our high efficiency Dura fins, Nutro
vessels indo groups Ltd has boilers for almost every application and budget. Our dedicated
representatives throughout the United States and Canada offer strong local support while our
in-house tech service hot line is ready to answer any questions you might have. We greatly
appreciate your interest in Nutro vessels and look forward to working together.

MILESTONES:

Year Achievement
2005 Introduced Take-A-Part (Knockdown)
Boilers, Weatherproof Boilers, UL "A"
Labeled Boiler - Burner Packages, Hinged
Head plates.
Introduced Nutro vessels Blow down Tanks
2006 and Condensate Return Tanks.
Shipped 1,100 Oil Fired Domestic Hot Water
2008 Heaters
First Durafin Boilers Ship.
2011

2014 Moved to NEW Location: 5832 Garfield

Avenue, Commerce, CA 90040.
MISSION STATEMENT

Nutro vessels indo groups Ltd manufactures the worlds largest Scotch marine firetube
boiler. Nutro vessels indo groups Ltd pioneered the first water backed boiler over 15
years ago and the first packaged boiler over 10 years ago.
Nutro vessels indo groups Ltd are built to last and carry the only 15-year warranty in
the industry. In addition to the quality and dependability, the conservative design
provides excellent fuel to steam efficiency resulting in the best life cycle costs in the
industry.
Nutro vessels indo groups Ltd also offers a full line of desecrators, surge tanks and
blow down heat recovery systems.
These feed water systems are also designed and built to a quality standard which
allows us to offer a 10 year warranty, the only one in the industry.
Nutro vessels indo groups Ltd is well aware of the changing environmental
requirements.
While our standard Nutro vessels indo groups Ltd burners can attain less than 30 ppm
, we know that some regions of the United States are requiring emissions as low as 9
PPM.
High efficiency, availability and low emissions:
VISION STATEMENT

Nutro vessels indo groups Ltd is recognized as one of the most innovative biomass
boiler suppliers in the world.
We have a well-known and established reputation for supplying biomass boilers and
combustion systems with exceptionally high efficiencies and availabilities, high fuel
flexibility, and low emission impact.
Moreover, the systems have very low maintenance costs. The companys boiler and
combustion system concept is based on more than 30 years of hands-on experience
with steam generation and biomass combustion.
INDUSTRY PROFILE

INTRODUCTION OF THE ORGANIZATION

INTRODUCTION

Nutro vessels indo Company, manufacturer of quality hydronic-heating products,

has introduced more new, high efficiency products over the last several years than any other
company at any time in the history of hydronic heating! From new ENERGY STAR certified,
gas-fired residential boilers to high efficiency oil-fired boilers including advanced design,
three-pass, cast iron boilers along with the industrys only, three-pass, oil-fired, boiler
steam boiler and the only atmospheric gas boiler made in India, , the expansive lineup of
heating products from Nutro vessels Company boasts the highest average efficiency,
exceeding 85% with maximum efficiencies over 95%.

And it doesnt stop there! Nutro vessels indo groups now offers the broadest line of
condensing boilers available from any manufacturer anywhere. In addition, Nutro vessels
group has developed and introduced exclusive user-friendly boiler control systems for many
of its products. The Nutro vessels indo groups IQ and Nutro groups Sage2.2 Control Systems
offer unparalleled features and benefits that are unmatched in the boiler industry.

Truly, the nutron vessels indo groups brand has set the new standards for hydronic
heating equipment in residential and commercial product for gas-fired and oil-fired
application with water and boiler steam boiler and super high efficiency condensing boilers.
To provide this extensive product lineup, nutro vessels indo groups has invested in world
class manufacturing facilities and new assembly operations in Lancaster, Pennsylvania with
state-of-the art computer numerical controlled machines providing exacting product
tolerances. Quality, made in India cast iron sections are produced for Nutro groups by
Casting Solutions,. Along with the best engineering capabilities available anywhere, nutro
vessels groups with its made in the India, quality product lines delivers world-class
marketing, technical sales, and sales support unmatched in South India.

Profile of nutron vessels indo groups ltd:

Nutro vessels indo groups private limited is established at thekkalur, 35 kms from
Salem, the Manchester of south side. The company has carved niche of its own in the
competitive yarn market. The promoter's group of garments embodies the true spirit of
enterprise, a trait the Manchester of south Nutro vessels is well-known for. Our state-of-art,
fully integrated unit is to produce highest quality medium, find and super-fine count cotton
yarn, at par with the best in the world promoted by far sighted visionaries with technical
expertise and impeachable business acumen.

Sales Turnover: 1 million USD

Year Estd : 2005
Main Business Area : Manufacturing and Agent services
Other Area Of Business : Manufacturer of Heat Recovery Boiler steam
Generators (HRSG), Utility Boilers, Water
Tube Boiler and Pressure Vessel.

Share Capital & Number of Employees:

Authorized Capital: 150,000,000

Paid up capital: 9,000,000
Number of Employees: 1800

Nutro vessels Co. is a highly qualified company in design, supplying,

manufacturing, installation and commissioning of different types of heat recovery boiler
steam generators (HRSGs), package, industrial and power plant boilers as well as other
related equipments and accessories in the field of power, oil, gas, petrochemical industries,
power plants and other industrial in domestic and foreign markets.

Relying on the expert human resources, learning and developing technical

knowledge, utilizing maximum production capacity and cooperating with foreign and
domestic suppliers, while observing the shareholders rights and gaining customers
satisfaction, this company advances toward the sustainable development of society and aims
to realize Irans 20-year perspective. In line with the country is policies and objectives to
developer power plans and related technology, the license agreement of technologies transfer
was concluded.

Under this license agreement, over 70 heat recovery boiler steam generators have
been installed and utilized in the downstream of 160 MW gas turbines up to now. The
significant role of oil, gas and petrochemical industries has lead Nutro vessels and
Equipment Co. in to accomplishes several projects for supplying boiler steam and utilities in
the form of EP and EPC for these industries. These boilers were mostly manufactured by
outsourcing and by using the capacity and skills of domestic subcontractors in the frame work
of cohesive management and supervision on suppliers up to early 2010.

According to the new perspective of the company since 2010, adjoining a factory to
the company near Tehran, has provided the possibility of manufacturing the main parts of
boiler and other related products. Creating new horizons in fulfilling the customers needs
and gaining their satisfaction on quality, cost and time.

Nowadays, regarding the actualization of energy costs, while various industries and
investors need increasing efficiency, Nutro vessels and Equipment Co. has focused on
developing products variety in order to design and supply industrial heat recovery boilers and
boiler steam recovery from the wasted heat in industries and also process packages
particularly in oil, gas and petrochemical industries and in the next years, this company major
activities will be devoted to these plans.

Customers requirement regarding after sale services in global level as well as

Nutro vessels and Equipments commitment to competitor the product and service chain, has
led us to codifying some particular roles since 2010 in the form of customer and after sale
services.

Managements and personnels commitment to fulfill the actual needs of stakeholders

and environmental conservation as well as benefiting from the modern scientific management
systems ensure a prosperous future in achieving the customers satisfaction and expanding
the companys contribution to the domestic and foreign markets.

In many cases, manufacturing facilities provide Boilers are pressure vessels designed
to heat water or produce boiler steam , which can then be used to provide space heating
and/or service water heating to a building. In most commercial building heating applications,
the heating source in the boiler is a natural gas fired burner. Oil fired burners and electric
resistance heaters can be used as well. Boiler steam is preferred over hot water in some
applications, including absorption cooling, kitchens, laundries, sterilizers, and boiler steam
driven equipment.

Boilers have several strengths that have made them a common feature of buildings.
They have a long life, can achieve efficiencies up to 95% or greater, provide an effective
method of heating a building, and in the case of boiler steam systems, require little or no
pumping energy. However, fuel costs can be considerable, regular maintenance is required,
and if maintenance is delayed, repair can be costly.

Guidance for the construction, operation, and maintenance of boilers is provided

primarily by the ASME (American Society of Mechanical Engineers), which produces the
following resources:

Rules for construction of heating boilers, Boiler and Pressure Vessel Code, Section
IV-2007
Recommended rules for the care and operation of heating boilers, Boiler and Pressure
Vessel
Boilers are often one of the largest energy users in a building. For every year a
boiler system goes unattended, boiler costs can increase approximately 10% (1).
Boiler operation and maintenance is therefore a good place to start when looking for
ways to reduce energy use and save money.
MATERIALS FOR BOILER INDUSTRY:

The pressure vessel of a boiler is usually made of steel (or alloy steel), or historically
of wrought iron. Stainless steel, especially of the austenitic types, is not used in wetted parts
of boilers due to corrosion and stress corrosion cracking. However Nutro vessels stainless
steel is often used in super heater sections that will not be exposed to boiling water, and
electrically-heated stainless steel shell boilers are allowed under the European "Pressure
Equipment Directive" for production of boiler steam for sterilizers and disinfectors.

In live boiler steam models, copper or brass is often used because it is more easily
fabricated in smaller size boilers. Historically, copper was often used for fireboxes
(particularly forboiler steam locomotives), because of its better formability and higher
thermal conductivity; however, in more recent times, the high price of copper often makes
this an uneconomic choice and cheaper substitutes (such as steel) are used instead.
 For much of the Victorian "age of boiler steam ", the only material used for boiler
making was the highest grade of wrought iron, with assembly by riveting. This iron was often
obtained from specialist ironworks, such as at Creator Moor , noted for the high quality of
their rolled plate and its suitability for high-reliability use in critical applications, such as
high-pressure boilers.

In the 20th century, design practice instead moved towards the use of steel, which is
stronger and cheaper, with welded construction, which is quicker and requires less labour. It
should be noted, however, that wrought iron boilers corrode far slower than their modern-day
steel counterparts, and are less susceptible to localized pitting and stress-corrosion. This
makes the longevity of older wrought-iron boilers far superior to those of welded steel
boilers.

Cast iron may be used for the heating vessel of domestic water heaters. Although such heaters
are usually termed "boilers" in some countries, their purpose is usually to produce hot water,
not boiler steam , and so they run at low pressure and try to avoid actual boiling. The
brittleness of cast iron makes it impractical for high-pressure boiler steam boilers.

CONFIGURATIONS OF BOILER:

Boilers are classified into different types based on their working pressure and
temperature, fuel type, draft method, size and capacity, and whether they condense the water
vapor in the combustion gases. Boilers are also sometimes described by their key
components, such as heat exchanger materials or tube design. These other characteristics are
discussed in the following section on Key Components of Boilers.

Two primary types of boilers include

Fire Tube Boiler

Cast iron sectional

Fire Tube Boiler:

In a Fire tube boiler, hot gases of combustion flow through a series of tubes surrounded
by water. Alternatively, in a Water tube boiler, water flows in the inside of the tubes and the
hot gases from combustion flow around the outside of the tubes. A drawing of a water tube
boiler is shown in Figure
 Fire tube boilers are more commonly available for low pressure boiler steam or hot
water applications, and are available in sizes ranging from 500,000 to 75,000,000 BTU input.
Water tube boilers are primarily used in higher pressure boiler steam applications and are
used extensively for comfort heating applications. They typically range in size from 500,000
to more than 20,000,000 BTU input.

Cast Iron Sectional Boilers:

Cast iron sectional boilers are another type of boiler commonly used in commercial
space heating applications. These types of boilers dont use tubes. Instead, theyre built up
from cast iron sections that have water and combustion gas passages. The iron castings are
bolted together, similar to an old boiler steam radiator. The sections are sealed together by
gaskets. Theyre available for producing boiler steam or hot water, and are available in sizes
ranging from 35,000 to 14,000,000 BTU input.
 Cast iron sectional boilers are advantageous because they can be assembled on site,
allowing them to be transported through doors and smaller openings. Their main
disadvantage is that because the sections are sealed together with gaskets, they are prone to
leakage as the gaskets age and are attacked by boiler treatment chemicals.

Water-tube boiler:

In this type, tubes filled with water are arranged inside a furnace in a number of
possible configurations. Often the water tubes connect large drums, the lower ones containing
water and the upper ones boiler steam and water; in other cases, such as a mono-tube boiler,
water is circulated by a pump through a succession of coils.

This type generally gives high boiler steam production rates, but less storage
capacity than the above. Water tube boilers can be designed to exploit any heat source and
are generally preferred in high-pressure applications since the high-pressure water/boiler
steam is contained within small diameter pipes which can withstand the pressure with a
thinner wall.
THE USE OF BOILER SYSTEMS IN PRACTICE

Industrial hot water boiler systems for generating thermal heat are very
similar to the household heating boilers in our cellars. The main difference is that industrial
boilers are dimensioned significantly larger, so their heating capacity is not only sufficient for
a family home but also for hotels, hospitals, skyscrapers, industrial buildings or entire
districts. When using process heat generated by boiler steam boiler systems the individual
applications are far more versatile. They are used in many industry sectors. But is all this just
hot air or what exactly is the boiler steam used for Let us choose a few industrial sectors and
have a closer look at them.

SAFETY ISSUES IN MANUFACTURING OF BOILER:

All combustion equipment must be operated properly to prevent dangerous

conditions or disasters from occurring, causing personal injury and property loss. The basic
cause of boiler explosions is ignition of a combustible gas that has accumulated within the
boiler. This situation could arise in a number of ways, for example fuel, air, or ignition is
interrupted for some reason, the flame extinguishes, and combustible gas accumulates and is
reignited. Another example is when a number of unsuccessful attempts at ignition occur
without the appropriate purging of accumulated combustible gas.
 There is a tremendous amount of stored energy within a boiler. The state change of
superheated water from a hot liquid to a vapor releases an enormous amount of energy. For
example, 1 ft3 of water will expand to 1600 ft3 when it turns to boiler steam

Therefore, if you could capture all the energy released when a 30 gallon home hot
water tank flashes into explosive failure at 332o F, you would have enough force to send the
average car to a height of nearly 125 feet. This is equivalent to more than the height of a 14
story apartment building, starting with a lift off velocity of 85 miles per hour.

Boiler safety is a key objective of the National Board of Boiler and Pressure Vessel
Inspectors. This organization reports and tracks boiler safety and the number of incidents
related to boilers and pressure vessels each year.

Their work has found that the number one incident category resulting in injury was
poor maintenance and operator error. This stresses the importance of proper maintenance and
operator training. Boilers must be inspected regularly based on manufacturers
recommendations. Pressure vessel integrity, checking of safety relief valves, water cutoff
devices and proper float operation, gauges and water level indicators should all be inspected.

BEST PRACTICES FOR EFFICIENT OPERATION:

EFFICIENCY

The percentage of the heat energy contained in the fuel that is captured by the
working fluid in the boiler is defined as the combustion efficiency of the boiler. Combustion
efficiencies of 80% or higher are usually possible for hot water boilers and low pressure
boiler steam boilers for commercial buildings.

Complete combustion results when a hydrocarbon fuel such as natural gas or oil burns
and produces only carbon dioxide, water and heat. If there is insufficient oxygen and/or poor
mixing of fuel and oxygen, then incomplete combustion will occur resulting in other products
of combustion including carbon monoxide and unburned fuel.
 When incomplete combustion occurs, the chemical energy of the fuel is not
completely released as heat and the combustion efficiency is reduced. This is also a safety
concern as unburned fuel could ignite in the stack and cause an explosion. Boilers must be
tuned to achieve complete combustion. One strategy to ensure complete combustion is to
provide some amount of excess air. However, as shown in the figure below, a small amount
of excess air will improve combustion efficiency, but a large amount will reduce efficiency.

Use Boiler Controls for Optimized Air-to-Fuel Ratio

To ensure that complete combustion occurs, extra air is introduced at the burner. But
too much will result in air being wastefully heated and exhausted out of the boiler flue,
penalizing combustion efficiency, and creating a safety issue. When a boiler is tuned, the goal
is to maximize combustion efficiency by providing just enough excess air to assure complete
combustion but not too much to reduce efficiency.

How much excess air is enough to assure complete combustion? That varies with the
design and condition of the burner and boiler, as well as with the different firing rates of the
burner, but is typically considered to be between 2% - 3%. Excess air must also be adjusted
to allow for variations in temperature, density, and humidity of the boiler combustion air
throughout any daily and seasonal variations. Its desirable to maintain a constant amount of
excess air across the entire firing range.

The important idea to remember is that complete combustion is critical to ensuring

efficient boiler operation. Incomplete combustion of the fuel can significantly reduce boiler
efficiency by 10% or more, while increasing excess air by 10% may only impact boiler
efficiency by about 1%. Signs of incomplete combustion are a smoky exhaust, a yellow
flame, flame failures, and sooty boiler tubes. It is a good idea to tune up a boiler annually to
ensure the combustion process is optimized.

SUPERHEATED BOILER STEAM BOILERS:

Most boilers produce boiler steam to be used at saturation temperature; that is,
saturated boiler steam . Superheated boiler steam boilers vaporize the water and then further
heat the boiler steam in a super heater.

This provides boiler steam at much higher temperature, but can decrease the overall
thermal efficiency of the boiler steam generating plant because the higher boiler steam
temperature requires a higher flue gas exhaust temperature. There are several ways to
circumvent this problem, typically by providing an economizer that heats the feed water, a
combustion air heater in the hot flue gas exhaust path, or both.

There are advantages to superheated boiler steam that may, and often will, increase
overall efficiency of both boiler steam generation and its utilization: gains in input
temperature to a turbine should outweigh any cost in additional boiler complication and
expense. There may also be practical limitations in using wet boiler steam , as entrained
condensation droplets will damage turbine blades.

Superheated boiler steam presents unique safety concerns because, if any system component
fails and allows boiler steam to escape, the high pressure and temperature can cause serious,
instantaneous harm to anyone in its path. Since the escaping boiler steam will initially be
completely superheated vapor, detection can be difficult, although the intense heat and sound
from such a leak clearly indicates its presence.
ORGANIZATION CHAT