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Minerals Engineering 80 (2015) 3336

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Minerals Engineering
journal homepage: www.elsevier.com/locate/mineng

A mineralogical approach to evaluating laboratory scale acid rock


drainage characterisation tests
M. Becker , N. Dyantyi, J.L. Broadhurst, Susan T.L. Harrison, J.-P. Franzidis
Minerals to Metals Initiative, Department of Chemical Engineering, University of Cape Town, Rondebosch, 7700, South Africa

a r t i c l e i n f o a b s t r a c t

Article history: Effective management of the risks associated with acid rock drainage (ARD) requires the ability to iden-
Received 13 January 2015 tify material with a potential to generate ARD reliably. With the increasing prevalence of quantitative
Revised 22 June 2015 mineralogy (Quantitative XRD, auto-SEM), opportunity exists to use mineralogy at all stages in ARD char-
Accepted 23 June 2015
acterisation and prediction. This study uses a mineralogical approach across the head grade samples and
the residues obtained under leach conditions of several common ARD characterisation tests (Acid
Neutralising Capacity, Net Acid Generation), as well as the University of Cape Town (UCT) biokinetic test
Keywords:
to evaluate the extent to which acid-neutralising minerals react. The results show the contribution of the
Acid rock drainage
Mineralogy
carbonates to the acid neutralising capacity, as well as the partial dissolution of intermediate weathering
silicate minerals such as chlorite and mica.
2015 Elsevier Ltd. All rights reserved.

1. Introduction weathering). This has been described extensively by a number of


authors such as: Jambor et al. (2002), Lawrence and Wang
Acid rock drainage (ARD) is produced when sulfur-rich rocks are (1996), Moncur et al. (2009) and Smart et al. (2002).
oxidised. It is characterised by low pH waters with high sulfate Effective management of the risks associated with ARD requires
content and high concentrations of dissolved, often toxic elements. the ability to identify material with a potential to generate ARD
The reactions occur in the presence of oxygen and water and are reliably so that appropriate measures can be put in place to either
accelerated by various naturally occurring Fe and S oxidising mitigate the risk or remove it completely. Conventional ARD char-
microbial species (Blowes et al., 1998). Once running. the ARD acterisation and prediction entails the use of a suite of geochemical
engine, as described by Lottermoser (2010), can continue for tens tests which are designed to be simple, fast and inexpensive so that
to hundreds of years. The reactions can be offset by the inherent they can be run on large numbers of samples (International
neutralising capacity contained within many of the surrounding Network for Acid Prevention, 2009; Morin and Hutt, 1998; Smart
rocks, known as the acid neutralisation capacity (ANC). The ANC et al., 2002). Typically, only in cases where conicting results are
depends not only on the mineralogy of the surrounding rocks: dis- obtained between tests, is the role of mineralogy considered.
solving carbonate minerals (e.g. calcite, dolomite), fast weathering With the advent of X-ray diffraction (XRD) using Rietveld
silicate minerals (e.g. anorthite, forsterite) and inert silicate miner- renement (Young, 1995) and modern automated scanning elec-
als (e.g. quartz), but also the textural relationship of the acid form- tron microscope (SEM) systems such as QEMSCAN, MLA, TIMA
ing minerals to the acid neutralising minerals (mineral and Mineralogic providing quantitative detailed information on
association), as well as the textural characteristics of the individual bulk mineralogy and textural attributes of material at a range of
minerals themselves (liberation, morphology, degree of particle sizes down to the micron scale (Fandrich et al., 2007;
Gottlieb, 2008), opportunity exists to use mineralogy at all stages
Abbreviations: ANC, acid neutralising capacity; ARD, acid rock drainage; ARDI, of ARD characterisation and prediction to allow for more reliable
acid rock drainage index; MLA, mineral liberation analyzer; MPA, maximum and effective characterisation (Brough et al., 2013). This would
potential acidity; NAG, net acid generation; NAPP, net acid producing potential; include more regular use of mineralogical measurements for iden-
QEMSCAN, quantitative evaluation of minerals by scanning electron microscopy;
tifying material with a potential to generate ARD (e.g. Acid Rock
QXRD, quantitative X-ray diffraction; SEM, scanning electron microscope; TIMA,
Tescan integrated mineral analyzer; UCT, University of Cape Town. Drainage Index, developed by Parbhakar-Fox et al., 2011), as well
Corresponding author. as using mineralogical information to interpret the results of rou-
E-mail address: megan.becker@uct.ac.za (M. Becker). tine geochemical ARD characterisation tests (Plante et al., 2012).

http://dx.doi.org/10.1016/j.mineng.2015.06.015
0892-6875/ 2015 Elsevier Ltd. All rights reserved.
34 M. Becker et al. / Minerals Engineering 80 (2015) 3336

The focus of this technical note is to demonstrate the use of a min- which were prepared as vertical sections to account for any parti-
eralogical approach to evaluating the nature and extent to which cle settling due to size and density effects.
the constituent minerals react in several common screening ARD
characterisation tests: acid neutralising capacity (ANC) tests, net 3. Results and discussion
acid generation (NAG) tests, as well as the UCT biokinetic test
developed at the University of Cape Town (Broadhurst et al., 3.1. Sample composition
2013; Hesketh et al., 2010).
Based on the bulk mineralogy measured with QEMSCAN and
relative mineral reactivities given in the literature e.g. Lawrence
and Wang (1996), the sample could be classied as containing just
2. Experimental details over 4 wt.% acid forming suldes (pyrite + pyrrhotite) with
0.5 wt.% dissolving carbonate minerals. There were no fast weath-
A bulk sample of run of mine gold ore from an active South ering silicate minerals such as anorthite. The majority of the sili-
African gold mine near Carletonville on the Witwatersrand in cate neutralising capacity consisted of the intermediate
South Africa was used. Following comminution (see Nwaila et al., weathering chlorite (5.0 wt.%) and mica (12.8 wt.%). Slow weather-
2013 for further details), the 1 mm fraction was sub-sampled ing minerals comprised the Fe-oxyhydroxides (1.6 wt.%), very slow
for use in this study. weathering minerals comprised K-feldspar (3.1 wt.%), inert miner-
The sample was characterised mineralogically prior to the ARD als comprised quartz (70.7 wt.%) and sphene (0.8 wt.%). Accessory
characterisation tests using QEMSCAN based on LEO 1450 SEM uraninite and zircon were also present. The suldes were greater
platform at the University of Cape Town. Polished blocks of the than 90% liberated with unliberated suldes mostly associated to
10, +10/38, +38/75 and +75/150 lm fractions were prepared quartz or mica. There was negligible association of the suldes to
and run using the Particle Mineralogical Analysis routine (Goodall, the acid dissolving minerals. Mineralogical analysis of coarse parti-
2008) to determine the bulk mineralogy and mineral associations cles by Dyantyi et al. (2013) showed that the sample had an acid
quantitatively. The integrity of the QEMSCAN data was determined rock drainage index (Parbhakar-Fox et al., 2011) of 23 and was
by comparing the bulk mineralogy with quantitative XRD, as well potentially acid forming. The very low sulfate mineral content indi-
as with chemical assays. Quantitative XRD analyses were con- cated that the sample was relatively fresh.
ducted on micronized samples using a Bruker D8 Advance diffrac-
tometer with Vantec detector with Co Ka radiation. The TOPAS 3.2. Static and biokinetic test results
Rietveld renement software was used for phase quantication.
XRF major element analyses obtained on a Panalytical Axios The results of all the ARD characterisation tests, as summarised
Wavelength dispersive XRF with Rh tube with natural element in Table 1, indicate that the sample was potentially acid forming.
standards (South African Reference Material, United States Differences in the ANC (and subsequent calculated NAPP) were a
Geological Survey) were used to compare the actual chemistry
with chemical assays calculated through the QEMSCAN iExplorer
software. Table 1
The acid neutralising capacity (ANC) was determined experi- ARD characteristics of the run of mine gold ore, Witwatersrand, South Africa.

mentally using the AMIRA modications of the standard Skousen, Parameter (units) Amount
and Lawrence and Wang geochemical test methods (Smart et al., Total S (wt.%) 1.3 0.9
2002). All experiments were conducted in triplicate. The ANC Sulde S (wt.%) 1.3 0.04
was also determined mineralogically from QEMSCAN results using ARDI (mineralogy) 23
the method of Paktunc which considers the contribution from the MPA (chemical) (kg H2SO4/t) 40.7 1.3
ANC (Skousen) (kg H2SO4/t) 17.4 0.002
fast dissolving carbonates (Paktunc, 1999). The maximum poten-
ANC (Lawrence & Wang) (kg H2SO4/t) 4.2 0.6
tial acidity (MPA) was calculated from the sulde sulfur content ANC (mineralogy) (kg H2SO4/t) 4.9
obtained using the Chromium Reducible Sulfur method (Ahern NAPP (Skousen) (kg H2SO4/t) 23.3 0.65
et al., 2004) by applying a stoichiometric factor of 30.6. The net NAPP (Lawrence & Wang) (kg H2SO4/t) 36.5 0.46
Single-addition NAG pH 2.5 0.03
acid producing potential (NAPP) was calculated based on the dif-
Cumulative sequential NAG (kg H2SO4/t) 51.6 2.8
ference between the ANC and MPA. Biokinetic test pH at day 63 2.1 0.03
The net acid generation (NAG) was determined according to the Classication Potentially acid forming
method of Smart et al. (2002), using a series of sequential NAG
tests until the pH stabilised at 4.5. These tests were performed in
triplicate.
Biokinetic tests were conducted to provide a time related indi-
cation of the acid neutralising and acid generating behaviour of the
material under microbial conditions. The methodology given in
Broadhurst et al. (2013) and Hesketh et al. (2010) was used. Two
sets of experiments were performed in ve replicates on
150 lm material: pH controlled at 2 and without pH control.
7.5 g of sample was inoculated with 7.5 ml of a mixed culture
(1.0  106 cells Acidithiobacillus ferrooxidans, Leptospirillum fer-
riphilum, Acidithiobacillus caldus and Sulfobacillus benefaciens), in
150 ml of an autotrophic basal salt medium. The asks were main-
tained at 37 C on an orbital shaker for 63 days.
The solid residues obtained under the leach conditions of all the
ARD characterisation tests were further characterised using
QEMSCAN, QXRD and XRF. QEMSCAN analyses of residues were Fig. 1. pH prole for the biokinetic tests: pH controlled at 2, and without pH
conducted on un-sized samples (given the low mass available) control. Error bars represent the standard deviation.
M. Becker et al. / Minerals Engineering 80 (2015) 3336 35

Table 2
Extent of mineral leaching of run of mine gold ore in the various ARD characterisation tests, as calculated using Eq. (1).

Type of test mineral ANC tests NAG UCT biokinetic test


Lawrence & Wang (%) Skousen (%) Sequential NAG (%) Without pH control (%) pH controlled (%)
Suldes 130 130 >90 >90 >90
Carbonates >90 >90 >90 >90 >90
Quartz 0 0 0 0 0
K-feldspar 0 0 130 <0 130
Mica 0 130 130 0 <0
Chlorite 3160 3160 130 3160 3160
Fe-oxyhydroxides 130 130 <0 130 <0
Sulfates <0 <0 <0 <0 <0

result of the inherent assumptions and chemical conditions of the 14). The inert quartz and very slow reacting K-feldspar were gen-
method used in determining the ANC. The mineralogical ANC (cal- erally unreacted in all tests. Of particular interest is the behaviour
culated on the% calcite present, 4.9 kg H2SO4/t) was similar to the of the intermediate weathering silicates chlorite and mica: (i) the
Lawrence and Wang ANC (4.2 0.6 kg H2SO4/t), both of which more aggressive Skousen ANC shows a greater extent of mineral
were signicantly lower than the Skousen ANC (17.4 0.002 kg leaching than the less aggressive Lawrence and Wang ANC which
H2SO4/t). This is due to the more aggressive experimental condi- is consistent with the experimentally derived ANC values in
tions used to determine the Skousen ANC experimentally com- Table 1; and (ii) evidence that intermediate aluminosilicate miner-
pared to Lawrence and Wang ANC: rapid boiling step for the als (chlorite mica) actively contribute to acid neutralising capac-
dissolution of carbonates, and fast and intermediate weathering ity in ARD characterisation tests (c.f. Jambor et al., 2002; Plante
silicates versus dissolution at ambient temperature for 24 h for et al., 2012; Tan et al., 2012) and should not be discounted as a
the dissolution of carbonates and fast weathering silicates (Smart source of long term acid neutralising capacity should the appropri-
et al., 2002). The single addition NAG pH was 2.5 0.003, with a ate environmental conditions prevail.
sequential NAG of 51.6 2.8 kg H2SO4/t, similarly indicating that
the sample was potentially acid forming.
The time related pH prole of the biokinetic test performed 4. Conclusions
without pH control illustrated in Fig. 1 shows that the acid neutral-
ising reactions dominated in the rst few days (dissolution of car-  Mineralogical and chemical techniques were used in conjunc-
bonate, days 14), whereafter the system moved into a regime tion with one another to evaluate the extent of reaction of the
where sulde oxidation dominated (days 514), followed by a acid forming and acid neutralising minerals under various
phase of competing sulde oxidation and release of less readily ARD characterisation test conditions.
available neutralising capacity (days 1534), until there were no  The extent of reaction in the various tests is broadly consistent
suldes left to react and the pH stabilised (days 3563). In this as expected: near complete reaction of dissolving carbonates,
case, the pH stabilised at 2.1 0.03 at day 63. near complete reaction of suldes (NAG and biokinetic test
only), precipitation of sulfates, slight to moderate leaching of
intermediate weathering silicates (chlorite, mica), and generally
3.3. Determining the extent of element and mineral reaction
no reaction of quartz and K-feldspar. The results afrmed that
acid neutralising capacity can be provided by the aluminosili-
In order to evaluate the extent of reaction taking place during
cate minerals (mica, chlorite).
the various tests, the residues obtained under typical leach condi-
 The ANC tests provide characterisation of the leaching of neu-
tions were analysed mineralogically and chemically. The absolute
tralising capacity only, the MPA the total acid formation poten-
extent of element and mineral reaction was thereafter calculated
tial, while the NAG and UCT biokinetic tests showed their
using Eq. (1) with the QEMSCAN, XRD and XRF results.
combined removal.
%mineral; element reacted
mass mineral; element in residue
100  100  1
mass mineral; element in feed Acknowledgements
For a clear comparative evaluation of the extent of leaching in the
The contribution of colleagues in the Department of Chemical
various ARD characterisation tests using three different datasets
Engineering is acknowledged for support with analytical measure-
(QEMSCAN, XRD, XRF), the results needed to be interrogated with
ments. This work is also based on the research supported in part by
user dened categories as follows: <0% reacted (i.e. precipitated),
the National Research Foundation of South Africa (Grant Numbers
0% reacted (i.e. unreacted), 130% reacted, 3160% reacted, 60
80599 and 86054), and on research supported by the South African
90% reacted, >90% reacted (i.e. completed reacted) see Table 2.
Research Chairs Initiative (SARChI Chair in Minerals Beneciation,
Minerals present in minor to trace quantities such as sphene, urani-
held by J-PF) of the Department of Science and Technology and
nite and zircon were not included in the interpretation due to the
National Research Foundation of South Africa. Any opinion, nding,
low level of condence in the results.
conclusion or recommendation expressed in this material is that of
The results given in Table 2 show near complete reaction of all
the authors and the NRF does not accept any liability in this regard.
the dissolving carbonate minerals (>90% reacted) in the ARD char-
acterisation tests, as would be expected. Similarly, the results show
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