Professional Documents
Culture Documents
PLCs may enter a project via a contractor, subcontractor (such as a systems integrator), or from an
Original Equipment Manufacturer. Verify that each Original Equipment Manufacturers
specifications have been properly coordinated with this section. This will help to prevent system
compatibility issues during start up.
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
B. References:
1. RFI/EMI Susceptibility: MIL STD 461B CS02
2. Showering Arc Test: NEMA Pub No ICS2-230.42
3. Surge Withstand: ANSI C37.90a
4. IEEE 472
5. NFPA 70 (NEC)
6. UL508
7. RFI Immunity: IEC 801-3
8. Ground Continuity: IEC 801-5
9. Electrostatic Discharge: IEC 801-2
10. Electromagnetic Field (IEC 61000-4-3)
11. Fast transients (IEC 61000-4-4)
12. Programming Languages IEC 61131-3
0.2 SUMMARY
A. This Section includes Programmable logic controllers for control of process equipment, process
oriented machinery, and process systems.
0.3 DEFINITIONS
F. Distributed I/O: Hardware that has been specially designed to function as Remote I/O.
J. Modular: A PLC style consisting of cards that are assembled to comprise a complete unit. All
I/O, CPU, and Power Supply are dedicated cards. Typically, these cards are inserted into a
chassis.
K. Master/Slave: Communication between devices in which one device, the master, controls all
communications. The other devices, the slaves, respond only when queried by the master.
Typically used in a Remote I/O application.
L. Peer to Peer: Communication between two or more devices, typically PLCs, in which each
device can control the communication exchange.
O. Remote I/O: Remote I/O is any and all I/O that is located remotely from the processor. Remote
I/O can be over a variety of communication protocols and can use standard rack based I/O, or
special Remote I/O hardware referred to as Distributed I/O.
0.4 SUBMITTALS
A. Product Data: For each type of PLC include dimensions, mounting arrangements, and weights.
Also include, manufacturer's technical data on features, performance, electrical ratings,
characteristics, terminal connections, and finishes.
B. Operation and Maintenance Data: Provide for each PLC component literature detailing routine
maintenance requirements (if any).
C. Each submittal shall have a check sheet for each PLC type. This check sheet shall be an
acknowledgement of all criteria in this specification. The check sheet will consist of three
columns. The leftmost column will indicate the referenced section of the specification. The
middle column will indicate rather the indicated specification criteria is met, not met, or has a
variance. The rightmost column will be used to describe reasons for variances or not meeting
the specified criteria. Each row on the check sheet will be for a dedicated spec section or sub
A. Manufacturer Qualifications: A qualified manufacturer shall maintain, within [100 miles (160
km)] of Project site, a facility, system integrator, or panel shop capable of providing training,
parts, and coordination of emergency maintenance and repairs.
Retain first paragraph and subparagraph if an independent testing agencys approval (such as UL)
is required for quality assurance, or inspection requirements. The first paragraph specifies
29 CFR 1910.7 or other more specific criteria (e.g., NETA). 29 CFR 1910.7 defines a nationally
recognized testing laboratory as it applies to testing and inspecting for safety, and lists, labels, or
accepts equipment and materials that meet certain OSHA criteria.
B. Testing Agency Qualifications: An independent agency, with the experience and capability to
conduct the testing indicated, that is a member company of the InterNational Electrical Testing
Association or is a nationally recognized testing laboratory (NRTL) as defined by OSHA in
29 CFR 1910.7, and that is acceptable to authorities having jurisdiction.
C. Source Limitations:
1. Provide all PLCs from a single manufacturer. If the PLC manufacturer has authorized
third party vendors to provide modules that are compatible with their platforms, then
products manufactured by these authorized third party vendors will be acceptable.
2. To insure reliability and compatibility with all aspects of the control system, all PLC
equipment shall be from the same vendor as the SCADA software, Operator Interface
Terminals, and Power Distribution Equipment.
D. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for
intended use.
F. Product Selection for Restricted Space: Drawings indicate maximum dimensions for PLCs,
minimum clearances between PLCs, and adjacent surfaces and other items. Comply with
indicated maximum dimensions and clearances, or with PLC vendors required distances if they
are greater then the distances indicated.
A. Deliver PLC components in packaging designed to prevent damage from static electricity, and
physical damage..
A. Environmental Limitations: Rate equipment for continuous operation, capable of driving full
load without derating, under the following conditions, unless otherwise indicated:
A. Control panel designer shall provide independent line fuses or circuit breakers, per the
manufacturers recommendation, for each power Supply, Input Module, Output Module, and
other modules with separately derived power requirements.
B. Control panel designer shall insure that communication signals, 4-20mA signals, embedded
HART signals, are properly conditioned for the PLC and protected from all sources of radiated
energy or harmonics.
A. Each PLC will be sized to handle the required I/O plus a percentage of spares. When
calculating spare I/O count, all fractional I/O points will be rounded up to the next whole I/O
point. The resultant I/O count will be rounded up to next whole I/O card. When configuring
spare I/O counts, use the following criteria:
1. Analog Inputs (AI): Required for the PLC plus [15] [Insert a number]%.
2. Analog Ouputs (AO): Required for the PLC plus [15] [Insert a number]%.
3. Digital Inputs (DI): Required for the PLC plus [15] [Insert a number]%.
4. Digital Outputs (DO): Required for the PLC plus [15] [Insert a number]%.
A. Furnish spare parts as described below for each type of PLC. Material shall be packaged for
long term storage and identified with labels describing contents. Coordinate with each PLC-
based control panel vendor to optimize the amount of spares that are provided.
PART 2 - PRODUCTS
0.1 MANUFACTURERS
B. Qualified Manufacturers:
1. Only manufacturers that have been selling PLCs for a minimum of [35 thirty-five]
[choose a number] years will be considered acceptable.
A. GENERAL:
1. The PLC shall collect data, perform process control functions, communicate with other
PLCs, and distribute process information along the local area network.
2. The PLC shall be able to have its program downloaded from a remote workstation over
the local area network, and be locally programmed from a portable laptop computer.
3. The executive firmware of all intelligent modules shall be stored in Flash memory and
shall be able to be updated in the field using standard programming tools. Executive
firmware files shall be readily available via a public web site.
4. The PLC shall have provisions for communicating unsolicited messages (report by
exception) to an operator interface to reduce network traffic.
E. SMALL PLC:
1. Description: A chassis mount PLC designed for up to 1024 points of I/O.
2. The PLC shall:
a. Collect data, perform process control functions, communicate with other PLCs,
and distribute process information along the local area network.
b. Be able to have its program downloaded from a remote workstation over a
network, or locally programmed from a portable laptop computer.
c. Allow for the expansion of the system by addition and configuration of hardware.
3. Executive firmware shall be stored in Flash memory and can be updated in the field using
standard programming tools. Executive firmware files shall be readily available via a
public web site.
4. Each discrete point shall have a light emitting diode to indicate point status. Green shall
indicate that the point is logic level 1, also referred to as on or high.
5. The PLC shall utilize Ethernet protocols that meet the following:
a. Protocols that are assigned to port 502 of the TCP/IP stack by the IANA (Internet
Assigned Numbers Authority).
b. Protocols that are supported by the Open DeviceNet Vendors Association (ODVA)
F. MEDIUM PLC:
1. Description: A chassis mount PLC designed for up to 2048 points of I/O. The system
will execute logic in a single processor module. Systems capable of multiple processors
in a single rack will not be accepted.
2. The PLC shall:
a. Collect data, perform process control functions, communicate with other PLCs,
and distribute process information along the local area network.
b. Be able to have its program downloaded from a remote workstation over a
network, or locally programmed from a portable laptop computer.
c. Allow for the expansion of the system by addition and configuration of hardware.
3. Executive firmware shall be stored in Flash memory and can be updated in the field using
standard programming tools. Executive firmware files shall be readily available via a
public web site.
4. Each discrete point shall have a light emitting diode to indicate point status. Green shall
indicate that the point is logic level 1, also referred to as on or high.
5. The PLC shall utilize Ethernet protocols that meet the following:
a. Protocols that are assigned to port 502 of the TCP/IP stack by the IANA (Internet
Assigned Numbers Authority).
b. Protocols that are supported by the Open DeviceNet Vendors Association (ODVA)
c. Programming software will have embedded network configuration tools that utilize
FDT/DTM technologies. PLC systems that have the PLC programming and
network configuration tools in separate software will not be acceptable.
d. Will not rely on third party vendors to meet the above criteria.
6. Processor Features:
Pick one, or more, of the following processors depending on project conditions. Other processors
exist that are not listed. See manufacturers literature for more information. When a project
requires multiple PLCs of a specific type, be sure to indicate which processor is intended for each
machine/process. Remove unwanted processors from the list.
a. Each processor will be capable of being programmed via serial communications
with a PC. The processor will have a display block with colored indicator lamps
G. LARGE PLC
1. Description: A PLC that can accommodate over 62,000 points of I/O. This PLC shall be
a chassis mounted modular system. The CPU will be capable of handling its
backplane, and one additional backplane. Additional I/O will be interfaced to the PLC
via remote I/O or distributed I/O as specified below.
2. The PLC shall:
a. Collect data, perform process control functions, communicate with other PLCs,
and distribute process information along the local area network.
b. Be able to have its program downloaded from a remote workstation over a
network, or locally programmed from a portable laptop computer.
c. Allow for the expansion of the system by addition and configuration of hardware.
3. Executive firmware shall be stored in Flash memory and can be updated in the field using
standard programming tools. Executive firmware files shall be readily available via a
public web site.
4. Each discrete point shall have a light emitting diode to indicate point status. Green shall
indicate that the point is logic level 1, also referred to as on or high.
5. The PLC shall utilize Ethernet protocols that meet the following:
a. Protocols that are assigned to port 502 of the TCP/IP stack by the IANA (Internet
Assigned Numbers Authority).
b. Protocols that are supported by the Open DeviceNet Vendors Association (ODVA)
c. Programming software will have embedded network configuration tools that utilize
FDT/DTM technologies. PLC systems that have the PLC programming and
network configuration tools in separate software will not be acceptable.
d. Will not rely on third party vendors to meet the above criteria.
6. Processor Features:
Pick one, or more, of the following processors depending on project conditions. Other processors
exist that are not listed. See manufacturers literature for more information. When a project
requires multiple PLCs of a specific type, be sure to indicate which processor is intended for each
machine/process. Remove unwanted processors from the list.
a. The PLC shall have a variety of processors available. Each processor will be
capable of being programmed via Modbus or Modbus Plus with a PC. Modbus
and Modbus Plus shall be available through processor embedded ports.
Acceptable processors are detailed below:
1) A single slot processor capable of 420KB of base program and data memory,
with a maximum of 40 programmable channels suitable for process control.
2) A single slot processor capable of 928KB of base program and data memory,
with a maximum of 80 programmable channels suitable for process control.
3) A single slot processor capable of 2716KB of base program and data
memory, with a maximum of 100 programmable channels suitable for
process control.
4) A dual slot processor capable of 640KB of base program and data memory
(7168MB after expansion), with a maximum of 60 programmable channels
suitable for process control. In addition to the above specified
communications capabilities, the processor shall have an integrated Ethernet
TCP/IP port capable of Modbus TCP communications, and a USB port
dedicated for PLC programming.
H. DISTRIBUTED I/O
1. Programmable Distributed I/O:
a. Description: A dedicated line of I/O designed to be located remote from the main
PLC rack. This I/O system is designed to communicate to the PLC over a variety
of networks. In the event of a communication failure, the I/O shall be capable of
setting outputs to a predetermined position, or executing a simple Boolean routine
that sets the outputs based on the state of local inputs. The distributed I/O system
shall be capable of communicating with up to 31 I/O modules. Each I/O and
module will reside in a dedicated mounting base. Mounting bases will be DIN rail
mountable and will to a power distribution module. Power distribution modules
will allow divert I/O power to the I/O modules. The Power distribution module
will reside in a mounting base and will interface to the network interface module.
The I/O cards listed are the full range of product. See manufacturers literature for more detail.
Furthermore, to save room and provide a cleaner specification, remove the I/O cards that will not
be required.
b. General I/ O Cards: The distributed I/O hardware platform shall have a series of
general I/O cards. They will be as follows:
1) Analog Inputs: All Analog input cards will offer field to bus, and channel to
channel isolation. The cards will be as follows:
a) Two (2) channel +/- 10V with 9 bit+sign resolution card
b) Two (2) channel +/- 10V with 11 bit+sign resolution card
c) Two (2) channel 0-10V with 10 bit+sign resolution card
d) Two (2) channel 0-20mA with 12 bit resolution card
e) Two (2) channel 4-20mA with 10 bit resolution card
f) Two (2) channel Thermocouple (B,E,J,K,R,S,and T), Pt 100, Pt 1000,
Ni 100, Ni 1000, Cu10, +/- 80Mv with 15 bit +sign resolution card
2) Analog Outputs: All analog output cards will offer field to bus, and channel
to channel isolation. The cards will be as follows:
0.1 EXAMINATION
A. Examine areas, surfaces, and substrates to receive PLCs for compliance with requirements,
installation tolerances, <Insert Project-specific conditions,> and other conditions affecting
performance.
B. Proceed with installation only after unsatisfactory conditions have been corrected.
0.2 APPLICATIONS
Delete this Article if PLCs and their types are delineated on Drawings.
A. Select PLC based upon I/O, memory, communication, expansion, and other criteria. If multiple
PLC panels from different vendors will be supplied, coordinate with other vendors to insure that
PLCs are of similar brand and are equipped to utilize identical communication networks.
0.3 INSTALLATION
Coordinate this Article with Drawings.
Add requirements for special anchorage and seismic restraint if applicable.
B. Provide spacing around PLC as required by the PLC manufacturer to insure adequate cooling.
Insure that the air surrounding and penetrating the PLC has been ambiently conditioned to
maintain the required temperature and humidity range of the PLC.
C. Wires entering and exiting PLC components shall be sized to comply with the PLC
manufacturers requirements. Doors on all components shall be able to be fully closed when all
the wires are installed.
E. For chassis mounted PLCs, no wiring, wire ducts, or other devices shall obstruct the removal of
cards from the rack.
F. PLC lights, keys, communication ports, and memory card slots shall be accessible at all times.
Lights shall be visible at all times when enclosure door is opened.
0.4 IDENTIFICATION
A. Identify PLC components, and wiring according to all applicable codes, standards and contract
document sections.
B. Each I/O point shall be identified on the door of PLC I/O cards or on the surface of each
Fixed or Fixed style PLC.
A. Field Service: The PLC based control panel supplier shall provide a qualified service
representative to perform the following:
1. Inspect PLCs, wiring, components, connections, and equipment installation.[ Test and
adjust supplied programmable controllers, components, and equipment.]
2. Assist in field testing of equipment[ including pre-testing and adjusting of controllers
and its associated application program if necessary.].
3. Report results in writing.
B. DEMONSTRATION
1. Control panel supplier shall provide a qualified service representative to train Owner's
maintenance personnel to adjust, operate, and maintain PLCs. Manufacturers standard
training will be sufficient unless specified elsewhere.
END OF SECTION 40 94 43