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For water-cooled systems 0.060 kg/kW can serve as a guideline for dry evaporation and
0.040 to 0.100 kg/kW (depending on the type) for flooded evaporation. This allows liquid
chillers with less than 50 kg ammonia for a wide capacity range which may be installed in
publicly accessible rooms without a separate machinery room. The concept of water chillers
with ammonia does not differ from that of liquid chillers with other refrigerants (see Figure 1).
+12C
P e
+27C
Q 0
Evaporator
t0 Compressor tk
Condenser
Q c
+6C +32C
Throttling Valve
Comparison of Energy Costs for Screw Compressors in a Liquid Chiller with 500 kW
Refrigeration Capacity
Two different types of evaporators are assumed here: flooded and dry expansion (DX). The
condenser type determines the condensation temperature. The air cooled condenser has a
larger temperature differential than a water cooled condenser. Both condenser types are
included in this comparison.
1. Flooded Evaporator
The simplified version of a piping scheme for an air-cooled liquid chiller with a flooded
evaporator is shown in Figure 2 (Gravity-fed refrigerant cycle).
Parameters:
Water-cooled Air-cooled
Technical scheme:
Screw compressor
Electric motor and oil separator
No oil cooler
Refrigerant injection
Water-cooled shell-and-tube condenser
Shell-and-tube evaporator with in-tube evaporation
Evaporator controlled by magnetic valve
Minimized refrigerant charge
Refrigeration lubricant: PAG (soluble with ammonia)
ammonia
COP rel. R134a
in % ammonia R134a
100
90
85
76
74
67
63
56
water-cooled air-cooled
Figure 4: Comparison of COP values of screw compressors in liquid chillers of different type
with ammonia and R134a
water-cooled air-cooled
The decision for one or the other type of liquid chiller will depend on the purchase cost, the
actual conditions at the installation site and the expected number of annual operating hours.
Computation of the total cost taking capital cost and energy cost into consideration permits a
quantitative decision from an economic perspective.
Employing a piston compressor instead of a screw compressor does not cause a major
difference in the energy consumption as shown above.
Often the location of the machinery room does not allow the use of a water-cooled machine.
Hence, in such cases the increased energy demand of an air-cooled liquid chiller has to be
accepted. The decision for one or the other refrigerant can be made in an evaluation of the
total cost based on the operating hours if the purchase cost of the liquid chiller is added to
the pure operating costs. In any case this study shows that the energy cost is considerably
lower with the refrigerant ammonia than with the compared refrigerant R134a. The
requirement to give priority to environmentally benign technical solutions can be met by
taking the TEWI value into account for the decision process as the indirect portion of the
TEWI value is directly connected to the energy consumption.