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HARDFACING & HIGH ALLOY

Product Selection Guide

INTRODUCING NEW OIL & GAS INDUSTRY SECTION

Stoody.com
Introduction

Stoody Hardfacing and


High-Alloy Joining
S toody is a world leading innovator and producer of welding wires and welding electrodes used
to combat various types of wear and corrosion. These alloys are engineered to withstand the
demands of high impact and/or high abrasion conditions found in metal to metal or metal to
earth applications that may also be accompanied by high temperatures or corrosion. Stoody has
developed a full product offering to meet your unique requirements. Our extensive family of welding
products includes iron, nickel, cobalt, tungsten, chromium, niobium and vanadium bearing alloys.
In addition to hardfacing products, Stoody also offers a full line of high alloy (stainless and nickel
based) joining and cladding wires and electrodes. Some of the major industries we serve are power
generation, mining, construction, railroad, steel mills, steel foundries, oil and gas production and
exploration as well as the pulp and paper industry.
Founded in 1921, Stoody created the hardfacing category of welding products. Today Stoody
continues to lead innovation in hardfacing alloys and has grown to be a world class supplier to
industries and companies around the world. Located in Bowling Green, KY, Stoody offers complete
engineering and laboratory services to ensure high standards of quality control as well as custom
metallurgy and product development.
Sections of this entire catalog are also available for downloading on our website at Stoody.com.

TECHNOLOGIES

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2
Table of Contents

Coated Electrodes & Bare Rods


Selection Guide
Build-Up and Hardfacing Electrodes and Wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Coated Electrodes and Bare Rods


Group 1: Build-Up and Joining Alloys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Group 2: Metal to Metal Wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Group 3: Metal to Earth for Moderate to Severe Impact and
Moderate to Severe Abrasion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-18

Open-Arc and Gas-Shielded Wires


Group 4: Metal to Earth for Extreme Abrasion and Low Impact. . . . . . . . . . . . . . . . . . . . 19-21
Group 5: Abrasion Accompanied by Corrosion and/or High Temperatures. . . . . . . . . . . . 22-23

Open-Arc and Gas-Shielded Wires


Group 1: Build-Up and Joining Alloys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-29
Group 2: Metal to Metal Wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-32
Group 3: Metal to Earth for Moderate to Severe Impact and
Moderate to Severe Abrasion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-41
Group 4: Metal to Earth for Extreme Abrasion and Low Impact. . . . . . . . . . . . . . . . . . . . 42-43
Group 5: Abrasion Accompanied by Corrosion and/or High Temperatures. . . . . . . . . . . . 44-45

Submerged Arc Wires


Submerged Arc Wires
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Group 1: Build-Up and Joining Alloys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-48
Group 2: Metal to Metal Wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-50
Group 3: Metal to Earth for Moderate to Severe Impact and
Moderate to Severe Abrasion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Group 5: Abrasion Accompanied by Corrosion and/or High Temperatures. . . . . . . . . . . . 52-53

High Alloy Joining & Cladding


High Alloy Joining and Cladding
Stainless Steel Flux Core Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-55
Speciality Wires and Coated Electrodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Nickel Flux Core Wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Oil and Gas Industry


Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Upstream: Exploration, Drilling, Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-62
Midstream: Separation, Transportation, Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-65
Downstream: Processing, Refining, Transportation, Storage. . . . . . . . . . . . . . . . . . . . . 66-67
Oil & Gas

Part Number Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68-70

This information is accurate to the best of our knowledge at the time of printing and is subject to change at any time at Stoody's sole discretion.

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
3
General Information
ORDERING INFORMATION
STANDARD SHIPPING CONTAINER UNITS IN STANDARD
COATED ELECTRODE SIZE COATED ELECTRODE LENGTH UNIT CONTAINER
WEIGHT PACKAGING
3/32 (2.4 mm) 9" (231 mm) 30 lbs (13.6 kg) 6 5 lb (2.27 kg)
1/8 (3.2 mm), 5/32 (4.0 mm),
3/16 (4.8 mm), 1/4 (6.4 mm), 14" (356 mm) 60 lbs (27.2 kg) 6 10 lbs (4.54 kg)
5/16 (7.9 mm)

PALLET WEIGHTS FOR STOODY PRODUCTS PACKAGING


ITEM PALLET WEIGHT 5 and 10 lb plastic spools measure 2" I.D. x 8" O.D.
Manual Rods & Electrodes 25 lb and 33 lb wire baskets measure 2" I.D. x 12" O.D.
50 lb Polypaks and 60 lb coils have 12" I.D.
10# Vacuum Packages 1440 lbs (653 kg)
10# Boxes 1440 lbs (653 kg) Packaging Abbreviations
60# Bulk Packages 1800 lbs (816 kg) HP = Half Pak (200#) PP = Polypak
Note: Bare cast rods come in 5 lb (2.27 kg) tubes LLW = Level Layer Wound PS = Plastic Spool
NTP = No Twist Pak QP = Quarter Pak (110#)
Stainless Steel, Cobalt and Nickel Wires
POP = Payoff Pak (500#) WB = Wire Basket
25# Spools 600 lbs (272 kg)
33# Spools 792 lbs (359 kg)
50# PP 1200 lbs (544 kg)
60# Coils 1440 lbs (653 kg) METRIC CONVERSION CHART
Submerged Arc Wires 0.035" = 0.9 mm 1/8 in = 3.2 mm
33# Spools 792 lbs (359 kg) 0.045" = 1.2 mm 5/32" = 4.0 mm
50# PP 1200 lbs (544 kg)
0.052" = 1.3 mm 3/16" = 4.8 mm
60# Coils 1440 lbs (653 kg)
1/16" = 1.6 mm 1/4" = 6.4 mm
500# POP 500 lbs (227 kg)
110# QP 220 lbs (100 kg) 5/62" = 2.0 mm 5/16" = 7.9 mm
200# HP 400 lbs (181 kg) 3/32" = 2.4 mm 1 lb = 0.4536 kg
750# POP 750 lbs (340 kg)

TECHNICAL ORDERING DATA


AWSA5.01, Procurement Guidelines for Consumables Welding and Allied Processes Flux and Gas Shielded Electrical Welding Processes, is
recommended for customers ordering AWS materials. Chemical analysis and calculated ferrite for each lot of AWS materials are available without charge
(Testing Schedule H). Testing Schedules I, J, or K, or other special requirements must be requested at the time the order is placed (including actual
chemical analyses for non-AWS materials).

TEST CHARGES
All Weld Metal Tensile with Xray All Weld Metal Tensile with AWS Post Weld Heat Treatment and X-ray
Fillet Weld Tests (per position and current type) Charpy V Notch Impact
Actual Ferrite Content Longitudinal Face Bend
Actual Nitrogen

CALL CUSTOMER CARE FOR CURRENT PRICING


Products marked by the " " symbol are typically stocked items. All others may require a minimum quantity and/or may be subject to production lead time.
Contact customer care or your sales representative with any questions.

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General Information
GROUP 1: BUILD-UP AND JOINING ALLOYS
Coated Electrodes Open-Arc and Submerged Relative Abrasion Resistance

COATED
Service Conditions and

BARE
and Bare Rods Gas-Shielded Wires Arc Wires(3) and Impact Strength
Typical Applications
(Pages 8-11) (Pages 24-29) (Pages 47-48) LOW MEDIUM HIGH
A. Build-Up of Carbon Steel
Applications: Machinery parts STOODY BUILD-UP(2) STOODY 104/
wearing parts of carbon and BUILD-UP LH
BUILD-UP AP-G(2) THERMACLAD 104(1)
low-alloy steel subject to metal-to-
metal rolling, sliding and impact
loading. Examples are shafts,
gears and other heat-treated and
machined surfaces. Also used to THERMACLAD ROLL
renew worn steel parts to near BUILD 3
original dimensions prior to hard
surfacing.

B. Build-Up and Joining of DYNAMANG DYNAMANG(2)


Manganese Steel
Applications: Machinery subject NICROMANG NICROMANG(2)
to high impact from rock or ore as
occurs on impact crushers, shovel
lips and teeth; heavy metal-to- NICROMANG PLUS NICROMANG PLUS(2)
metal pounding as occurs on
railroad frogs and crossings. Also FOUNDRY CO-MANG FOUNDRY CO-MANG-O(2)
for rebuilding manganese steel
parts to near original dimensions
TRACKWEAR
prior to hardfacing. TRACKWEAR
(Formerly SA Manganese)
STOODY 2110 STOODY 110(2)
C. Build-Up and Joining
STOODY 111
of Both Carbon and
Manganese Steel STOODY 120(2)

VERSALLOY PLUS VERSALLOY AP-G(2) N/A


CASTWELD 55
CASTWELD Ni 55-O/S CASTWELD Ni 55-O/S N/A
D. Joining and Build-Up
of Cast Irons CASTWELD Ni 30-O/S CASTWELD Ni 55-S N/A
Applications: Welding and repairs CASTWELD 57 CASTWELD 30-G CASTWELD Ni 30-O/S N/A
of cast iron parts.
CASTWELD 99 CASTWELD 99-G/S CASTWELD 99-G/S N/A
(1) Many other Thermaclad products are available. See product literature form 1045 or visit website at www.stoody.com
(2) Available in 0.045" and/or 0.062".
(3) In addition to the Submerged Arc products shown in this guide, Stoody has a line of Submerged Arc wires designed to run with neutral fluxes. For more information, ask for Stoody ThermaClad Bulletin 1045.

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
5
General Information
GROUP 2: METAL TO METAL WEAR
Coated Electrodes Open-Arc and Submerged Relative Abrasion Resistance

COATED
Service Conditions and

BARE
and Bare Rods Gas-Shielded Wires Arc Wires(3) and Impact Strength
Typical Applications
(Pages 12-13) (Pages 30-32) (Pages 49-50) LOW MEDIUM HIGH
STOODY 107/
SUPER BUILD-UP
THERMACLAD 107
STOODY 105B/
THERMACLAD 105B
STOODY 105-G(2) STOODY 105/
STOODY 1105
STOODY 105-O THERMACLAD 105
STOODY 4552/
THERMACLAD 4552
Applications: Non-lubricated
metal-to-metal rolling or sliding STOODY 420/
STOODY 420(2)
parts where temperature can be THERMACLAD 420
a factor such as steel mill rolls THERMACLAD 104TJ(1)
and undercarriage parts of earth STOODY 102/
moving equipment. STOODY 1102 STOODY 102(2)
THERMACLAD 102
RAIL END 932 RAIL END 932-0(2) THERMACLAD 42
M7-G(2)
STOODY 964AP-G*
STOODY 964-G*
STOODY 966-G*

GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE IMPACT AND MODERATE


TO SEVERE ABRASION (high alloy-iron based)
Coated Electrodes Open-Arc and Submerged Relative Abrasion Resistance
COATED

Service Conditions and


BARE

and Bare Rods Gas-Shielded Wires Arc Wires(3) and Impact Strength
Typical Applications
(Pages 14-18) (Pages 33-41) (Page 51) LOW MEDIUM HIGH
STOODY 965-G(2)
SELF HARDENING
STOODY 965 AP-G(2)
STOODY 117(2)
STOODY 33 STOODY 133(2)
STOODY 19
STOODY 21 STOODY 121(2)
STOODY 31 STOODY 131(2)
BTS
STOODY 35 STOODY 135(2)
STOODY 964AP-G(2)
CTS STOODY 134(2)
STOODY 2134 STOODY 964-G(2)
STOODY 100HC STOODY 103CP
Applications: Surfaces subject STOODY 101HC(2)
to abrasion from bulk handling
of rock, ore, clay, sand, etc., STOODCOR 136
such as digger teeth, crushing STOODY 100HD
surfaces, grizzlies, mullers, STOODY PC2009
conveyor screws, etc.
STOODY PR2009
STOODY 100XHC
STOODY XHC STOODY 101HD(2)
STOODY 101HWP
STOODY 966-G(2)
STOODY 968-O
STOODY 970-G
SUPER 20 SUPER 20(2)
STOODY CP2000(2)
STOODY 600
STOODY 45 STOODY 143 STOODY 143-S
STOODY CP2001
STOODY 145 STOODY 145-S
(1) Many other Thermaclad products are available. See product literature form 1045 or visit website at www.stoody.com
(2) Available in 0.045" and/or 0.062".
(3) In addition to the Submerged Arc products shown in this guide, Stoody has a line of Submerged Arc wires designed to run with neutral fluxes. For more information, ask for Stoody ThermaClad Bulletin 1045.

Stoody.com
6
General Information
GROUP 4: METAL TO EARTH (EARTH CUTTING & DIGGING) FOR EXTREME
ABRASION AND LOW IMPACT(tungsten & vanadium carbide)
Coated Electrodes Open-Arc and Relative Abrasion Resistance

COATED
Service Conditions and Submerged

BARE
and Bare Rods Gas-Shielded Wires and Impact Strength
Typical Applications Arc Wires(3)
(Pages 19-21) (Pages 42-43) LOW MEDIUM HIGH
AC-DC BOROD
STOODY 130 (2)

BARE BOROD

AC-DC TUBE BORIUM



ACETYLENE TUBE
BORIUM
Applications: Cutting edges of
digging tools such as augers and STOODY 140
rotary rock bits. Surfaces subject
to sliding abrasion from rock, TUBE BORIUM H
sand, ore, cement, etc., such as
HORSESHOE BORIUM
digging teeth, scraping edges,
conveyor screws, etc.
STOODY 160-E

VANCAR E & G VANCAR(2)

STOODY 155FC

STOODY 160FC

STOODY 160DM

GROUP 5: ABRASION ACCOMPANIED BY CORROSION AND/OR HIGH


TEMPERATURES (cobalt and nickel based)
Open-Arc (O)

Coated Open-Arc and Submerged Relative Abrasion Resistance


COATED

Electrodes and and Impact Strength


GMAW (M)

Service Conditions and


BARE

Bare Rods Gas-Shielded Wires Arc Wires(3)


Typical Applications
(Pages 22-23) (Pages 44-45) (Pages 52-53)
LOW MEDIUM HIGH

STOODITE 6 STOODITE 6(2) STOODITE 6

STOODITE 12 STOODITE 12(2) STOODITE 12


Applications: Wearing surfaces
operating at red heat and/or STOODITE 1 STOODITE 1 (2)

corrosive environments such as
plows in roasting ovens, tong bits STOODITE 21 STOODITE 21 (2)
STOODITE 21
handling ingots, steam throttling
valves, etc. STOODY 50

STOODY 60 STOODY 60

STOODY C STOODY C (2)


STOODY C

(1) Many other Thermaclad products are available. See product literature form 1045 or visit website at www.stoody.com
(2) Available in 0.045" and/or 0.062".
(3) In addition to the Submerged Arc products shown in this guide, Stoody has a line of Submerged Arc wires designed to run with neutral fluxes. For more information, ask for Stoody ThermaClad Bulletin 1045.

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
7
Coated Electrodes and Bare Rods
GROUP 1: BUILD-UP AND JOINING ALLOYS
1
Coated Electrodes & Bare Rods

A. BUILD-UP OF CARBON STEELS


STOODY BUILD-UP LH - coated Typical Mechanical Properties:
Hardness:
STOODY BUILD-UP LH is a solid core electrode with a special low hydrogen coating to 1 Layer (weave beads)
provide a high strength fusion bond on carbon and low alloy steels. As a base alloy for hard- Med. Carbon Steel..................................................... 27 HRC
surfacing overlays or for restoring parts to original dimensions, it provides a weld deposit 2 Layers (weave beads)
with excellent compressive strength and ductility capable of absorbing heavy impact and/ Med. Carbon Steel..................................................... 29 HRC
or compressive loads. Can be applied in multiple layers without cracking, spalling or 3 Layers (weave beads)
mushrooming. It is machinable in the as welded condition with reasonable procedural Med. Carbon Steel..................................................... 31 HRC
care and can be forged at red heat. It is not recommended for manganese steel or cast iron Tensile Strength................................................................ 118 KSI
and will work harden under high impact loads. Yield Strength.................................................................... 113 KSI
Elongation................................................................................6%
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
preferred) in stringer or weave beads. Preheat and slow cool prior to machining; carbide Dimensions Amperage
Part Number Pkg
tools are recommended. Strongly magnetic on carbon and low alloy steel. This electrode Diameter x Length (AC, DC)
is an all-position electrode. 11414100 10# Vac Pak 1/8" (3.2 mm) x 14" 100 185
NOTE: Should not be used for joining.
11412900 10# Vac Pak 5/32" (4.0 mm) x 14" 140 250
Applications: Tractor Rollers, Steel Shovel Pads, Tractor and Shovel Idlers, Gear Teeth, 11413000 10# Vac Pak 3/16" (4.8 mm) x 14" 180 310
Sprockets and Shafts 11413100 10# Vac Pak 1/4" (6.4 mm) x 18" 200 360
Typical Chemical Composition:
Alloy Content 4.5% (Chromium, Molybdenum, Manganese, Silicon, Carbon)
Iron Base

B. BUILD-UP AND JOINING OF MANGANESE STEEL


DYNAMANG - coated Typical Mechanical Properties:
Hardness:
DYNAMANG is a carbon steel core electrode with alloys in an extruded coating designed for 1 Layer (weave bead) - Mang. Steel........................ 180 BHN
build-up of austenitic manganese steel parts subject to high impact loading. This out of workhardens to.................................................. 500 BHN
position electrode work hardens under impact without limitations to deposits thickness. 2 Layers (weave bead) - Mang. Steel....................... 200 BHN
Excellent weldability due to easy slag removal and minimum spatter loss. workhardens to.................................................. 500 BHN
Tensile Strength................................................................ 120 KSI
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
Yield Strength..................................................................... 70 KSI
preferred). Use straight polarity for fastest deposition. AC stability is excellent.. Weave
Elongation..............................................................................42%
beads 23x electrode diameter are preferred. Deposits are non-magnetic and machinability
is poor. Interpass temperature should not exceed 500 F maximum. Not recommended for Dimensions Amperage
Part Number Pkg
build-up of carbon steel. Diameter x Length (AC, DC)
Applications: Earth Working Equipment, Bucket Lips, Crusher Jaws, Crusher Rolls, Gyratory 11439600 10# Box 1/8" (3.2 mm) x 14" 100 160
Crushers 11247300 10# Box 5/32" (4.0 mm) x 14" 140 185
11247200 10# Box 3/16" (4.8 mm) x 14" 175 230
Typical Chemical Composition:
Alloy Content 21% (Manganese, Nickel, Chromium, Carbon, Silicon) 11242900 10# Box 1/4" (6.4 mm) x 18" 200 275
Iron Base

NICROMANG - coated Typical Mechanical Properties:


Hardness:
NICROMANG is an out of position extruded electrode with excellent impact strength. It work 2 Layers................................................................... 200 BHN
hardens under impact. Deposits can be flame cut. NICROMANG has a high deposition rate. Workhardened.................................................... 500 BHN
Designed for build-up, and joining of manganese steels. No limit to deposit thickness. Tensile Strength................................................................ 120 KSI
Yield Strength..................................................................... 70 KSI
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
Elongation..............................................................................42%
preferred). Use straight polarity for fastest deposition. Minimum spatter loss. Produces a
thin, non-popping slag that is easily removed. Weave beads 23x electrode diameter are Dimensions Amperage
Part Number Pkg
preferred. Deposits are non-magnetic and machinability is poor. Interpass temperature Diameter x Length (AC, DC)
should not exceed 500 F maximum. Not recommended for build-up of carbon steel. 45150850 60# Bulk Pak 1/8" (3.2 mm) x 14" 100 160
Applications: Dipper and Tooth Build-up, Crusher Rolls, Dredge Pump Parts, Rolling Mill 45150810 10# Box 1/8" (3.2 mm) x 14" 100 160
Couplers, Rolling Mill Spindles, Crusher Jaws, Impact Breaker Bars, Hammer Mill, Shovel 45151050 60# Bulk Pak 5/32" (4.0 mm) x 14" 140 200
Pads, Railroad Frogs (manganese) 45151010 10# Box 5/32" (4.0 mm) x 14" 140 200
Typical Chemical Composition: 45151250 60# Bulk Pak 3/16" (4.8 mm) x 14" 170 225
Alloy Content 23% (Manganese, Chromium, Nickel, Carbon, Silicon) 45151210 10# Box 3/16" (4.8 mm) x 14" 170 225
Iron Base 45151650 60# Bulk Pak 1/4" (6.4 mm) x 18" 230 330
11498800 10# Box 1/4" (6.4 mm) x 18" 230 330
45152050 60# Bulk Pak 5/16" (8.0 mm) x 18" 270 390

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8
Coated Electrodes and Bare Rods
GROUP 1: BUILD-UP AND JOINING ALLOYS
1

Coated Electrodes & Bare Rods


B. BUILD-UP AND JOINING OF MANGANESE STEEL
NICROMANG PLUS - coated Typical Mechanical Properties:
Hardness:
NICROMANG PLUS is similar to Stoody NicroMang except it is formulated to produce a As Deposited............................................................ 235 BHN
higher hardness in the as-welded condition. This higher hardness will reduce the amount Workhardened...................................................... 55 HRC
of initial metal deformation under heavy loads. NicroMang Plus is not recommended for Tensile Strength................................................................ 132 KSI
buildup on carbon steel. Yield Strength..................................................................... 89 KSI
Elongation..............................................................................35%
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
preferred) using stringer or weave beads. Weldability is good in the flat and horizontal Dimensions Amperage
Part Number Pkg
positions. Multiple layers can be applied without difficulty when proper procedures are Diameter x Length (AC, DC)
followed. Maintain low heat input, do not exceed 500 degrees interpass temperature and 11857600 10# Box 1/8" (3.2 mm) x 14" 100 160
peen with the flat face of a hammer, when possible, to relieve weld stress.
11857700 10# Box 5/32" (4.0 mm) x 14" 140 200
Applications: Manganese Railroad Frogs and Crossings, Manganese Steel Castings 11852900 10# Box 3/16" (4.8 mm) x 14" 170 225
Typical Chemical Composition: 11852000 60# Bulk Pak 3/16" (4.8 mm) x 14" 170 225
Alloy Content 23% (Manganese, Chromium, Carbon, Molybdenum, Nickel) 11872900 10# Box 1/4" (6.4 mm) x 18" 230 330
Iron Base 11876900 10# Box 5/16" (8.0 mm) x 14" 270 390

FOUNDRY CO-MANG Typical Mechanical Properties:


Hardness:
FOUNDRY CO-MANG is a manganese steel coated electrode and provides an excellent As Deposited....................................................... 170-210 HB
color match to the manganese base metal. It is suitable for multi-layer buildup and has Workhardened.............................................350-450 BHN
excellent work hardening characteristics. It is usable for austenitic manganese steel repair, Tensile Strength................................................................ 128 KSI
buildup and joining. Yield Strength..................................................................... 71 KSI
Elongation..............................................................................42%
Welding Procedures/Characteristics: Can be applied AC or DC reverse polarity. Weave
beads 2-3 times the electrode diameter are preferred. Deposits are non-magnetic and
Dimensions Amperage
machinability is poor. Interpass temperature should not exceed 500F. Not recommended Part Number Pkg
Diameter x Length (AC, DC)
for build up of carbon steel.
11814000 10# Box 5/32" (4.0 mm) x 14" 140 180
Applications: Rock Crushing and Mining: Crusher Roll, Jaws, Grizzly Bars, Screens, Grates,
Impactor Bars, Dredge Pump Parts, Hammer Mill Hammers, Shovel Pads, Latch Pins, 44441050 60# Bulk Pak 5/32" (4.0 mm) x 14" 140 180
Dipper Front Edge and Teeth. 11814100 10# Box 3/16" (4.8 mm) x 14" 175 225
44441250 60# Bulk Pak 3/16" (4.8 mm) x 14" 175 225
Typical Chemical Composition: 44441650 60# Bulk Pak 1/4" (6.4 mm) x 18" 220 280
Alloy Content 18% (Carbon, Manganese, Molybdenum)
Iron Base

TRACKWEAR - coated Typical Mechanical Properties:


Hardness:
TRACKWEAR is a high strength manganese steel electrode especially developed for the 2 Layers................................................................... 240 BHN
build-up of parts subject to heavy battering loads, such as railroad frogs and crossings. Workhardened.................................................... 500 BHN
Its initial strength and hardness is high. It workhardens quickly with minimal flow and Tensile Strength................................................................ 128 KSI
roll over. Works well when applied to standard manganese steel alloy castings, nickel Yield Strength..................................................................... 85 KSI
manganese steel alloy castings, and molybdenum manganese steel castings. It is also Elongation..............................................................................25%
compatible with any other standard manganese steel welding material that may have been
applied previously.
Dimensions Amperage
Part Number Pkg
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (straight Diameter x Length (AC, DC)
preferred). Deposits do not respond to heat treatment.. Weave beads 23x electrode
48701050 60# Bulk Pak 5/32" (4.0 mm) x 14" 100 160
diameter are preferred. Machinability is poor. Not recommended for build-up of carbon
steel. Interpass temperature should not exceed 500 F maximum. 48701250 60# Bulk Pak 3/16" (4.8 mm) x 14" 140 230
48701650 60# Bulk Pak 1/4" (6.4 mm) x 18" 200 300
Applications: Railroad Frogs, Railroad Crossings, Track Castings, Steel Mill Rolls, Wobbler
Spindles, Coupling Boxes, Crusher Equipment Parts
Typical Chemical Composition:
Alloy Content 19% (Manganese, Vanadium, Carbon)
Iron Base

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
9
Coated Electrodes and Bare Rods
GROUP 1: BUILD-UP AND JOINING ALLOYS
1
Coated Electrodes & Bare Rods

C. Build-Up and Joining of Both Manganese Steel and Carbon Steels


STOODY 2110 - coated Typical Mechanical Properties:
Hardness:
STOODY 2110 is a solid core extruded electrode with alloys in the coating designed for 2 Layers - 1020 Steel............................................... 200 BHN
build-up of austenitic manganese steel parts subject to high impact loading without Workhardened.................................................48-53 HRC
limitations to deposit thickness. It is a modified high chromium-high manganese steel that 2 Layers - Mang. Steel............................................. 210 BHN
combines toughness and wear resistance. Workhardened.................................................50-55 HRC
5 Layers - Mang. Steel............................................. 220 BHN
Welding Procedures/Characteristics: Can be applied AC or DC, reverse polarity.
Workhardened.................................................50-55 HRC
Weldability is excellent with low spatter. Build-up is superior to other electrodes of this
Tensile Strength................................................................ 119 KSI
type. Use stringer or weave beads. Deposits are dense, porosity-free, extremely tough and
Yield Strength.................................................................. 76.4 KSI
workhardens rapidly. Cannot be flame cut; machinable with carbide tools, non-magnetic.
Elongation..............................................................................40%
Not recommended for cast iron.
Applications: Shovel Pads, Roll Crushers, Hammers, Shovel Teeth, Grate Bars, Carbon,
Dimensions Amperage
Steel Frogs, Switch Points, Manganese Rail, Components Part Number Pkg
Diameter x Length (AC, DC)
Typical Chemical Composition: 11431300 10# Vac Pak 1/8" (3.2 mm) x 14" 100 130
Alloy Content 31% (Manganese, Chromium, Nickel, Carbon, Silicon) 10202800 10# Vac Pak 5/32" (4.0 mm) x 14" 125 190
Iron Base
10202900 10# Vac Pak 3/16" (4.8 mm) x 14" 150 260
10203000 10# Vac Pak 1/4" (6.4 mm) x 18" 240 325

VERSALLOY PLUS - coated Typical Mechanical Properties:


Hardness:
VERSALLOY PLUS is a modified austenitic stainless steel recommended for joining, As welded................................................................ 230 BHN
rebuilding or cushion-overlaying on applications involving high strength, heat and Workhardened.................................................... 340 BHN
corrosion resistance. It is frequently used to join metals in dissimilar applications Tensile Strength................................................................ 116 KSI
involving stainless steels and low carbon steels.
Welding Procedures/Characteristics: Can be applied AC or DC, reverse polarity using a Dimensions Amperage
Part Number Pkg
short to medium arc length. Apply in stringer or slight weave beads. Easy slag removal. Diameter x Length (AC, DC)
Applications: General purpose electrode used for joining stainless steels to other alloys; 11820600 5# Vac Pak 3/32" (2.4 mm) x 14" 50 90
also a good cushioning layer for hardfacing. 11816900 10# Vac Pak 1/8" (3.2 mm) x 14" 75 125
Typical Chemical Composition: 11820700 10# Vac Pak 5/32" (4.0 mm) x 14" 90 150
Alloy Content 40% (Chromium, Nickel, Silicon, Manganese, Carbon)
Iron Base

D. Build-Up and Joining of Cast Irons


CASTWELD 55* (55% Nickel Type) - coated Typical Chemical Composition:
Nickel
CASTWELD 55 is for worn cast iron parts requiring build-up or joining. Castweld 55 has Iron
good strength and tolerance to the high phosphorus often found in cast irons. It is used Typical Mechanical Properties:
as a general purpose rod especially when welding thick sections. Castweld 55 is also N/A
recommended for joining cast iron to dissimilar metals.
Dimensions Amperage
Welding Procedures/Characteristics: Must be applied with DC reverse polarity. When Part Number Pkg
Diameter x Length (AC, DC)
welding cast iron always clean the part, preheat and slow cool. Use stringer bead technique
(limit weave width to 34x electrode diameter). Its preferable to run short (approx. 2") weld 11375000 5# Vac Pak 3/32" (2.4 mm) x 14" 40 80
beads and to use a skip welding technique. Peen immediately after each weld. Short arc is 11369500 10# Vac Pak 1/8" (3.2 mm) x 14" 70 110
recommended. Remove slag before restriking electrode on previous weld bead. 11369400 10# Vac Pak 5/32" (4.0 mm) x 14" 100 140
Applications: Joining or build-up on cast iron parts, i.e. Pump Housings, Engine Blocks,
Assorted Castings *Nickel content percentage can vary slightly.

Stoody.com
10
Coated Electrodes and Bare Rods
GROUP 1: BUILD-UP AND JOINING ALLOYS
1

Coated Electrodes & Bare Rods


D. Build-Up and Joining of Cast Irons
CASTWELD 57 (PATENT PENDING) Typical Mechanical Properties:
Tensile Strength...................................................................62 ksi
CASTWELD 57 consistently produces weld deposits which exceed the physical properties Yield Strength......................................................................51 ksi
of standard Castweld 55. These have typical weld deposit impact strengths of 1 to 9 foot Elongation................................................................................7%
pounds. Castweld 57 can achieve impact strengths of 10 to 15 foot pounds. Castweld 57 is Charpy Impact Strength......................................................... 12.5
used on worn cast iron parts requiring build up or joining but not needing tight dimensional (ft-lbs @ room temperature)
control or machining. Castweld 57 has good tolerance for high phosphorus often found in
cast iron to dissimilar metals.
Dimensions Amperage
Part Number Pkg
Applications: Joining dissimilar metals to cast iron, Joining or build up of cast iron parts, Diameter x Length (AC, DC)
Engine Blocks, Pump Housings, Assorted Castings
11956800 10# Vac Pak 5/32" (4.0 mm) x 14" 100 140
Typical Chemical Composition: Carbon, Manganese, Nickel, Silicon, Iron 11951100 10# Vac Pak 3/16" (4.8 mm) x 14" 120 170
11956900 10# Vac Pak 1/8" (3.2 mm) x 14" 70 110

CASTWELD 99* (99% Nickel Type) - coated Typical Chemical Composition:


Nickel
CASTWELD 99 makes a softer deposit than Castweld 55 and is preferred if machining of the Iron
deposit is required following welding of cast iron parts. Typical Mechanical Properties:
Welding Procedures/Characteristics: Must be applied with DC reverse polarity. When N/A
welding cast iron always clean the part, preheat and slow cool. Use stringer bead technique
(limit weave width to 34x electrode diameter). Its preferable to run short (approx. 2") weld Dimensions Amperage
beads and to use a skip welding technique. Peen immediately after each weld. Short arc is Part Number Pkg
Diameter x Length (AC, DC)
recommended. Remove slag before restriking electrode on previous weld bead.
11375100 5# Vac Pak 3/32" (2.4 mm) x 14" 40 80
Applications: Repair of cast iron, particularly hairline cracks and casting defects. 11375200 10# Vac Pak 1/8" (3.2 mm) x 14" 70 110
11375300 10# Vac Pak 5/32" (4.0 mm) x 14" 100 140

*Nickel content percentage can vary slightly.

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
11
Coated Electrodes and Bare Rods
GROUP 2: METAL TO METAL WEAR (low alloy iron based)
Coated Electrodes & Bare Rods

STOODY 1105 coated Typical Mechanical Properties:


Hardness:
2 STOODY 1105 is a solid core electrode with an extruded coating containing the alloying
elements. It provides good weldability and a high deposition rate. It bonds readily to carbon
(1/2" weave beads air cooled)
2 Layers - 1045 steel............................................38-42 HRC
and low alloy steels. Deposit properties are the same as those of Stoody 105 wire. For hot wear applications up to 600 F.
Welding Procedures/Characteristics: Can be applied in stringer or weave beads. Runs
well on DC, either polarity; highest deposition rate with DC straight polarity. Limit layers Dimensions Amperage
Part Number Pkg
to four. Forgeable at red heat. Machinable with carbide tools. Not recommended for Diameter x Length (AC, DC)
manganese steels or cast iron. Deposit is magnetic on carbon and low alloy steels.
11345100 10# Vac Pak 1/8" (3.2 mm) x 14" 80 150
Applications: Tractor Rollers, Tractor Idlers, Arch Wheels, Shovel Rollers and Idlers 11173800 10# Vac Pak 5/32" (4.0 mm) x 14" 140 210
Sprockets, Drive Tumblers, Churn Drills, Charging Car Wheels, Wobblers, Coupling Boxes 11173900 10# Vac Pak 3/16" (4.8 mm) x 14" 165 250
Typical Chemical Composition:
Alloy Content 5% (Chromium, Manganese, Silicon, Molybdenum,
Vanadium, Carbon)
Iron Base

STOODY 1102 - coated Typical Chemical Composition:


Alloy Content 11% (Chromium, Molybdenum, Tungsten, Manganese, Silicon,
STOODY 1102 is a solid core electrode designed for wear resistance in metal to metal Carbon, Vandium)
applications. It has an extruded coating that contains the alloying elements. Stoody 1102 Iron Base
has an all weld metal composition and physical properties similar to those of H-12 tool Typical Mechanical Properties:
steel. Weldability is very good and can be applied in all welding positions. It is good for hot Hardness:.....................................................................52-58 HRC
wear applications up to 1100F and can be machined using carbide tools.
Welding Procedures/Characteristics: Can be applied AC or DC either polarity (reverse Dimensions Amperage
preferred) using stringer or weave beads. Weldability is good in all positions. Multiple Part Number Pkg
Diameter x Length (AC, DC)
layers (up to 4 layers) can be applied without difficulty when proper preheat, interpass
temperature and cooling rates are observed. 11857000 10# Vac Pak 1/8" (3.2 mm) x 14" 125 150
11857100 10# Vac Pak 5/32" (4.0 mm) x 14" 140 200
Applications: Cable Sheaves, Forging Dies, Crane Wheels, Hot and Cold Shear Blades, Drill
Pipe Hard Banding, Hot Work Extrusion Rolls

Bearing Housing

Stoody.com
12
Coated Electrodes and Bare Rods
GROUP 2: METAL TO METAL WEAR (low alloy iron based)

Coated Electrodes & Bare Rods


RAIL END 932 Typical Mechanical Properties:
Impact Resistance.......................................................... Excellent
STOODY Rail End 932 is a solid cored electrode designed specifically for repair of carbon
steel railroad track components. It has excellent tensile strength to maintain the desired
Abrasion Resistance........................................................Moderate
Hardness......................................................................38-40 HRC
2
rail dimensions. Rail End 932 has fine weldability and a good contour. It has a low hydrogen Deposit Layers...................................................................Multiple
type of coating and is formulated for welding onto high carbon steel rails and frogs. It is Tensile Strength......................................................... 150,000 psi
not intended for use on manganese steel.
Welding Procedures/Characteristics: DC reverse polarity recommended, using either Dimensions Amperage
Part Number Packaging
stringer or weave beads. Weldability is very good and can be applied in multiple layers with Diameter x Length (AC, DC)
proper preheat and interpass temperature procedures. Designed for high carbon steel rails
11704800 10# Vac Pak 1/8" (3.2 mm) x 14" 100-160
and frogs, not for use on manganese steel
11704700 10# Vac Pak 5/32" (4.0 mm) x 14" 140-240
Applications: Carbon Steel Rail Ends, Wheel Burns, Frogs, Crossings 11504600 10# Vac Pak 3/16" (4.8 mm) x 14" 180-280
Typical Chemical Composition: 11704600 10# Vac Pak 1/4" (6.4 mm) x 14" 200-330
Alloy Content 6% (Carbon, Chromium, Manganese, Molybdenum, Silicon)
Iron Base

Rail Ends

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
13
Coated Electrodes and Bare Rods
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
Coated Electrodes & Bare Rods

STOODY SELF-HARDENING (SHIP) - coated Typical Mechanical Properties:


Hardness:
3 STOODY SELF-HARDENING is a solid core electrode with an extruded coating containing the
alloying elements. It is magnetic on carbon or low alloy steels.
All Weld Metal.......................................................52-58 HRC
2 Layers (weave beads) - Mild Steel.....................52-56 HRC
Water-quenched from 1700F........................56-59 HRC
Welding Procedures/Characteristics: Can be applied AC or DC, reverse polarity. Out of
Furnace-cooled from 1700F..........................19-22 HRC
position characteristics are limited. Limit weave beads to 3/4" or use stringers. Maximum
2 Layers (weave beads) - 1045 Steel....................54-58 HRC
of three layers if a crack free deposit is desired. Can be applied to carbon, low alloy, and
Water-quenched from 1700F........................56-60 HRC
manganese steel. Can be forged at red heat; not readily machinable.
Furnace-cooled from 1700F..........................19-23 HRC
Applications: Churn Drills, Trailer Hitch, Machine Components, Bearings, Sliding Metal
Parts
Dimensions Amperage
Part Number Packaging
Typical Chemical Composition: Diameter x Length (AC, DC)
Alloy Content 12% (Chromium, Manganese, Silicon, Carbon) 11172400 10# Box 1/8" (3.2 mm) x 14" 110 150
Iron Base 11172500 10# Box 5/32" (4.0 mm) x 14" 150 200
11172600 10# Box 3/16" (4.8 mm) x 14" 175 275

STOODY 33 - coated Typical Mechanical Properties:


Abrasion Resistance...............................................................Good
STOODY 33 is an all-position tubular electrode recommended where sound deposits with Impact Resistance..........................................................Moderate
low coefficient of friction are desired. It bonds well with carbon, low alloy, and manganese Hardness:
steels, and polishes to a mirror finish. Multiple layer deposits are sound, and can be heat On Carbon Steel....................................................42-46 HRC
treated. Stoody 33 has a versatile balance of abrasion wear resistance and impact strength. On Manganese Steel.............................................37-41 HRC
Magnetic:
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
On Carbon Steel..........................................................Slightly
preferred). Can be applied in multiple layers. With proper welding procedures, can be
On Manganese Steel.......................................................... No
applied crack-free. The deposit is non-machinable and can be applied to carbon, low alloy
and manganese steels.
Dimensions Amperage
Applications: Cement Mill Gudgeons, Pump Shells, Rendering Screws, Debarking Hammers, Part Number Packaging
Diameter x Length (AC, DC)
Dredge Parts, Friction Type Guides, Hog Anvils
11305700 10# Vac Pak 5/32" (4.0 mm) x 14" 120 165
Typical Chemical Composition: 11305600 10# Vac Pak 3/16" (4.8 mm) x 14" 160 250
Alloy Content 32% (Chromium, Carbon, Manganese, Molybdenum, Nickel,
Silicon)
Iron Base

STOODY 19 - coated Typical Mechanical Properties:


Hardness:
STOODY 19 is a solid core electrode with an extruded coating containing the alloying 2 Layers - Mang.Steel..........................................45-49 HRC
elements. This electrode has excellent welder appeal. It bonds well with carbon or alloy 2 Layers - Med. Carbon.........................................51-55 HRC
steel including manganese.
Welding Procedures/Characteristics: Apply in weave beads using AC or DC, either Dimensions Amperage
Part Number Packaging
polarity (reverse preferred). Limit to two layers. A severe water quench should be avoided. Diameter x Length (AC, DC)
Easy slag removal with excellent out of position characteristics. Deposits are slightly 11360000 10# Vac Pak 1/8" (3.2 mm) x 14" 90 130
magnetic on carbon and low alloy steels. Not machinable or forgeable. Deposits will develop
cross checks 11356700 10# Vac Pak 5/32" (4.0 mm) x 14" 120 160
11356800 10# Vac Pak 3/16" (4.8 mm) x 14" 140 220
Applications: Crusher Rolls, Dredge Pump Shells Impellers, Impact Breaker Bars Scrapers 11356900 10# Vac Pak 1/4" (6.4 mm) x 18" 175 300
Typical Chemical Composition:
Alloy Content 26% (Chromium, Carbon, Molybdenum, Manganese, Silicon)
Iron Base

Stoody.com
14
Coated Electrodes and Bare Rods
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION

Coated Electrodes & Bare Rods


STOODY 21 - coated Typical Mechanical Properties:
Hardness:
STOODY 21 is a tubular electrode with a graphitic coating. It bonds well with cast iron,
carbon or low alloy steel. It is slightly magnetic on carbon and low alloy steels, non-
2 Layers - Mang.Steel..........................................46-50 HRC
2 Layers - Med. Carbon.........................................52-56 HRC 3
magnetic on manganese. It has good impact and abrasion characteristics. For hot wear applications up to 800F.
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
preferred). Limit to two layers. A severe water quench should be avoided. No slag Dimensions Amperage
Part Number Packaging
interference. Limited to flat welding only. Deposits will cross check. Stringer beads Diameter x Length (AC, DC)
recommended. Deposits are not machinable or forgeable. 11172700 10# Box 1/8" (3.2 mm) x 14" 90 130
Applications: Shells, Compactor, Buckets, Mill Hammers, Bucket Teeth, Dredge Pump 10205200 50# Bulk Pak 1/8" (3.2 mm) x 14" 90 130
11172900 10# Box 5/32" (4.0 mm) x 14" 120 160
Typical Chemical Composition:
Alloy Content 23% (Chromium, Carbon, Silicon, Manganese, Molybdenum) 10205600 50# Bulk Pak 5/32" (4.0 mm) x 14" 120 160
Iron Base 11173000 10# Box 3/16" (4.8 mm) x 14" 140 220
10205700 50# Bulk Pak 3/16" (4.8 mm) x 14" 140 220
11173100 10# Box 1/4" (6.4 mm) x 18" 175 300
10205800 50# Bulk Pak 1/4" (6.4 mm) x 18" 175 300

STOODY 31 - coated Typical Mechanical Properties:


Hardness:
STOODY 31 is a tubular electrode containing the alloying elements and has an extruded 2 Layers - Mang.Steel..........................................47-49 HRC
coating. Welding characteristics are excellent. Deposits have a low coefficient of friction 2 Layers - Carbon Steel........................................45-48 HRC
and provide good resistance to corrosion and heat. Can be applied to carbon, alloy and For hot wear applications up to 950F.
manganese steels. It offers an outstanding balance of abrasion resistance and impact
strength.
Dimensions Amperage
Part Number Packaging
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse Diameter x Length (AC, DC)
preferred) using either stringer beads or weave beads. Weldability is excellent for out of 10206300 10# Vac Pak 1/8" (3.2 mm) x 14" 100 120
position work with complete slag coverage that is virtually self-removing. Deposits are not
machinable or forgeable. 10206400 10# Vac Pak 5/32" (4.0 mm) x 14" 120 180
10206500 10# Vac Pak 3/16" (4.8 mm) x 14" 170 240
Applications: Bucket Arms, Chain Links, Rolling Mill Guides, Pulleys, Scrapers, Buckets, 10206600 10# Vac Pak 1/4" (6.4 mm) x 18" 250 325
Blades
Typical Chemical Composition:
Alloy Content 34% (Chromium, Molybdenum, Carbon, Silicon, Manganese)
Iron Base

Agricultural Disc Blade Agricultural Noble-Type Sweep

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
15
Coated Electrodes and Bare Rods
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
Coated Electrodes & Bare Rods

BTS Typical Mechanical Properties:


Hardness:
3 BTS is a bare tubular rod for oxy-fuel applications. Good for metal-to-metal wear and
earth abrasion. Particularly suited where thin deposits are required. Deposits exhibit a low
As Deposited.........................................................56-60 HRC
For hot wear applications up to 900F.
coefficient of friction and polishes to a mirror finish under earth abrasion. Can be applied
to carbon, low alloy and manganese steels.
Dimensions
Welding Procedures/Characteristics: Use 20 to 40 drill-size tip; use excess acetylene Part Number Packaging
Diameter x Length
feather 3x length of inner cone. Clean rust, scale and dirt from part. Heat part to sweating
temperature and apply with minimum dilution. A minimum deposit thickness of 1/16" is 10207800 60# Carton 5/32" (4.0 mm) x 28"
recommended. Deposits are not forgeable or machinable; magnetic on carbon and alloy 10207900 60# Carton 3/16" (4.8 mm) x 28"
steels.
10208000 60# Carton 1/4" (6.4 mm) x 28"
Applications: Cultivator Discs, Bird Machine Screws, Plowshares, Conveyor/Classifier
Flights, Sand Chutes, Subsoiler Blades, Sweeps, Chisel Points
Typical Chemical Composition:
Alloy Content 39% (Chromium, Carbon, Nickel, Silicon, Manganese)
Iron Base

STOODY 35 - coated Typical Mechanical Properties:


Hardness:
STOODY 35 is a solid core electrode with a heavy extruded coating containing the alloy 2 Layers - 1045 plate as welded..........................53-57 HRC
elements. Weldability is excellent. Can be applied to carbon alloy and manganese steels. 2 Layers (weave beads) - Mang. Steel..................50-53 HRC
Deposits may workharden to.................................58-60 HRC
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
For hot wear applications up to 950F
preferred). Use straight polarity to increase deposition rate. Can be applied in stringer or
weave beads. A two layer deposit should be made to assure proper chemistry for best wear
results. Deposits are not machinable or forgeable. Dimensions Amperage
Part Number Packaging
Diameter x Length (AC, DC)
Applications: Teeth, Screws, Tile Mixer Paddles, Crushing Equipment
11322900 10# Vac Pak 1/8" (3.2 mm) x 14" 125 175
Typical Chemical Composition: 11318200 10# Vac Pak 5/32" (4.0 mm) x 14" 175 250
Alloy Content 38% (Chromium, Carbon, Silicon, Manganese)
11318300 10# Vac Pak 3/16" (4.8 mm) x 14" 225 300
Iron Base
11318400 10# Vac Pak 1/4" (6.4 mm) x 18" 275 350

Shear Blade Housing

Stoody.com
16
Coated Electrodes and Bare Rods
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION

Coated Electrodes & Bare Rods


CTS Typical Mechanical Properties:
Hardness:
CTS is a tubular electrode containing granular alloying elements. It has a dipped graphitic
coating. Because of its high manganese content, deposits offer good resistance to impact
2 Layers (weave beads) - Med. Carbon.................57-61 HRC
2 Layers (weave beads) - Mang.Steel.................47-51 HRC 3
as well as abrasion resistance. It is an excellent choice for hardfacing on cast iron. For hot wear applications up to 900F
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
preferred) using either stringer beads or weave beads (1" wide beads preferred). Limit Dimensions Amperage
Part Number Packaging
deposits to two layers. Recommended for flat welding only. Can be applied to carbon, low Diameter x Length (AC, DC)
alloy and austenitic manganese steels. Deposits are not machinable or forgeable. 10207000 60# Bulk Pak 1/8" (3.2 mm) x 14" 125 175
Applications: Crushing Applications, Pug Mill Paddles, Sintering Mill Breakers/Bars, 10207300 60# Bulk Pak 1/4" (6.4 mm) x 18" 275 350
Cement Mill Die Rings, Railroad Tie Tamper Tips
Typical Chemical Composition:
Alloy Content 38% (Chromium, Manganese, Carbon, Silicon, Molybdenum)
Iron Base

STOODY 2134 - coated Typical Mechanical Properties:


Hardness:
STOODY 2134 is a tubular electrode containing granular alloying elements. The coating 2 Layers (weave beads) - 1045 Plate
is graphitic. Exhibits excellent abrasion resistance in fine, sandy soils. Also, it is the best as welded.........................................................56-60 HRC
choice for high abrasion accompanied by high impact. It is a good choice for hardfacing Line-cooled from 1750F..................................48-51 HRC
on cast iron parts. Water-quenched from 1750F..........................63-65 HRC
2 Layers (weave beads) - Mang. Steel...................45-50 HRC
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse
Deposits may workharden 5 to 6 points
preferred). For AC applications welding machines with minimum of 70 volts OCV
For hot wear applications up to 950F.
recommended. Limit deposits to two layers. Welds extremely well at low amperages.
Recommended for flat welding only. Weldability is very good when proper procedures are
followed. Easy slag removal. For use on carbon, low alloy, and manganese steels. Deposits Dimensions Amperage
Part Number Packaging
are not machinable or forgeable. Diameter x Length (AC, DC)
Applications: Crusher Rolls, Pit Scraper, Mill Hammers, Bucket Teeth, Impactor Bars 11919100 10# Box 1/8" (3.2 mm) x 14" 100 150
(final pass) 11276800 10# Box 5/32" (4.0 mm) x 14" 100 155
10208300 60# Bulk Pak 5/32" (4.0 mm) x 14" 100 155
Typical Chemical Composition:
Alloy Content 36% (Chromium, Carbon, Molybdenum, Manganese, Silicon) 11276700 10# Box 3/16" (4.8 mm) x 14" 150 210
Iron Base 10208400 60# Bulk Pak 3/16" (4.8 mm) x 14" 150 210
10208500 60# Bulk Pak 1/4" (6.4 mm) x 18" 180 300

Manganese Break Bar Crusher Debarking Hammers

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
17
Coated Electrodes and Bare Rods
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
Coated Electrodes & Bare Rods

STOODY XHC - coated Typical Mechanical Properties:


Hardness:

3 STOODY XHC is a solid core electrode with an extruded graphitic coating containing the
alloying elements. Deposits are highly resistant to both sliding and grinding abrasion. A
1 Layer (weave beads)
Med. CarbonSteel...........................................60-66 HRC
very good choice for hardfacing on cast iron. 1 Layers (weave beads) - Mang. Steel..................50-55 HRC
For hot wear applications up to 1000F.
Welding Procedures/Characteristics: Can be AC or DC, either polarity (reverse preferred)
using either stringer or weave beads (1" wide beads preferred). Limit deposits to two layers.
Considerable cross checking is normal. Bonds well to manganese, carbon and alloy steels. Dimensions Amperage
Part Number Packaging
In addition to its excellent weldability it has a very high deposition rate. Deposits are not Diameter x Length (AC, DC)
machinable or forgeable 11383000 10# Box 1/8" (3.2 mm) x 14" 100 150
Applications: Grader Blades, Harrow Plows, Slurry Pipe 11382700 10# Box 5/32" (4.0 mm) x 14" 125 250
11382500 10# Box 3/16" (4.8 mm) x 14" 150 300
Typical Chemical Composition:
Alloy Content 35% (Chromium, Carbon, Manganese, Silicon, Molybdenum) 11382400 10# Box 1/4" (6.4 mm) x 18" 250 375
Iron Base

SUPER 20 - coated Typical Mechanical Properties:


Hardness:
SUPER 20 is a solid core electrode with a heavy extruded coating containing the alloying 1 Layer - Mang.Steel............................................58-63 HRC
elements. Its extremely good wear resistance is attributed to the addition of molybdenum, 1 Layer - Carbon Steel..........................................60-65 HRC
tungsten and chromium. For hot wear applications up to 1100F.
Welding Procedures/Characteristics: Can be applied DC reverse polarity. Weld with a
short arc. Can be applied either as stringer or weave beads. Limit to one layer. Deposits Dimensions Amperage
Part Number Packaging
will exhibit cross checking patterns normal for high alloys. Deposits are not machinable Diameter x Length (AC, DC)
or forgeable. 46520810 10# Box 1/8" (3.2 mm) x 14" 70 160
Applications: Crusher Parts, Coke Pusher Shoes, Ash Fan Blade, Hot Slag Dipper Teeth, 46521010 10# Box 5/32" (4.0 mm) x 14" 130 250
Spiral Conveyors, Pug Mill Paddles, Feed Mill Hammers, Sintering Plant Parts, Anhydrous 46521210 10# Box 3/16" (4.8 mm) x 14" 200 300
Ammonia Plows
Typical Chemical Composition:
Alloy Content 39% (Chromiun, Molybdenum, Carbon, Tungsten, Silicon,
Manganese)
Iron Base

STOODY 45 - coated Typical Mechanical Properties:


Abrasion Resistance...............................................................Good
STOODY 45 is an alloy coated electrode capable of high abrasion resistance, high Impact Resistance.................................................................. Low
corrosion resistance and high hardness at elevated temperatures. This electrode contains Corrosion Resistance..............................................................Good
high columbium (niobium) and molybdenum, which contributes to its excellent high Hardness......................................................................59-61 HRC
temperature abrasion resistance. Can take temperatures up to 1400 F. Deposit Layers............................................................................. 2
For hot wear applications up to 1500F.
Welding Procedures/Characteristics: Can be applied in stringer or weave beads using DC
reverse polarity. Limit deposits to two layers maximum. Bonds well with carbon, low alloy
and manganese steels. Dimensions Amperage
Part Number Packaging
Diameter x Length (AC, DC)
Applications:
12014700 10# Box 3/16" (4.8 mm) x 14" 170 220
Iron & Steel Industry: Guides, Sinter Plant Parts, Blast Furnace Parts, Slag Rakes, Hot Wire
Guide, Hot Ash Elbows, Exhaust Fan Blades, Crushers, Coke Pusher Shoes, Hot Screens
Cement and Refractory: Cement Screws, Cement Dryers, Hot Cement Cones, Cement
Furnace Parts, Mixer Blades, Presses
Mining: Wear Plates, Excavator Bucket Teeth, Conveyor Screws, Slurry Pipes
Typical Chemical Composition:
Alloy Content 48% (Chromiun, Molybdenum, Columbium (Niobium), Carbon,
Tungsten, Manganese, Vanadium, Silicon)
Iron Base

Stoody.com
18
Coated Electrodes and Bare Rods
GROUP 4: METAL TO EARTH FOR EXTREME
ABRASION AND LOW IMPACT

Coated Electrodes & Bare Rods


AC-DC BOROD - coated Typical Chemical Composition:
Alloy Content: Tungsten Carbide - 60%
AC-DC BOROD is similar to Tube Borium in all respects except particle mesh size, which Iron Base
is finer (40 down) to provide deposits resembling a fine grit sandpaper. Its deposit is
heterogeneous consisting of tungsten carbide particles suspended in a tungsten steel Dimensions Amperage
matrix. Borod deposits generally provide slightly increased abrasion protection.
Part Number Packaging Mesh:
Diameter x Length (AC, DC) 4
Welding Procedures/Characteristics: For AC-DC Borod, use minimum amperage to 10234400 10# Vac Pak 40 Down 1/8" (3.2 mm) x 14" 80 100
minimizer dilution. Use AC or reverse polarity with DC current. Avoid multiple layers; use 10234600 10# Vac Pak 5/32" (4.0 mm) x 14" 100 120
stringer beads. For hot wear application up to 900F. 10234800 10# Vac Pak 3/16" (4.8 mm) x 14" 120 150
Applications: Log Grapplers, Concrete Pug Mill Paddles, Ash Plows, Ore Chutes, Sand
Slinger Buckets

Grain Hammers

BARE BOROD Typical Chemical Composition:


Alloy Content: Tungsten Carbide - 60%
BARE BOROD is similar to Tube Borium in all respects except particle mesh size, which Iron Base
is finer (40 down) to provide deposits resembling a fine grit sandpaper. Its deposit is
heterogeneous consisting of tungsten carbide particles suspended in a tungsten steel Dimensions
matrix. Borod deposits generally provide slightly increased abrasion protection. Part Number Packaging Mesh:
Diameter x Length
Welding Procedures/Characteristics: For Bare Borod adjust excess acetylene flame 3x 10231300 10# Box 40 Down 1/8" (3.2 mm) x 14"
length of inner cone. Use torch tip size larger than normally used to weld same diameter
10231700 10# Box 5/32" (4.0 mm) x 14"
mild steel rod. Sweat deposit to parent metal, applying with minimum dilution. Avoid
multiple layers. For hot wear application up to 900F. 10234000 60# Bulk Pak 5/32" (4.0 mm) x 28"
10231900 10# Box 3/16" (4.8 mm) x 14"
Applications: Irrigation Shovel, Bean Knife, Chisel Tooth, Twisted Chisel, Auger Bits,
Conveyor Fans, Anvil Knives

AC-DC TUBE BORIUM Typical Chemical Composition:


Alloy Content: Tungsten Carbide - 60%
AC-DC TUBE BORIUM is manufactured by metering crushed tungsten carbide particles of Iron Base
controlled mesh size into steel tubes. The AC-DC Borium receives a thin graphitic coating.
Borium is available in a variety of particle sizes; fine mesh sizes increase wear resistance, Dimensions Amperage
coarse sizes improve cutting efficiency. BORIUM deposits absorb more impact than the Part Number Packaging Mesh:
Diameter x Length (AC, DC)
finer BOROD overlays because more matrix is exposed.
10229100 10# Vac Pak 30 40 1/8" (3.2 mm) x 14" 80 100
Welding Procedures/Characteristics: For AC-DC Borium, use minimum amperage to
10229300 10# Vac Pak 20 30 5/32" (4.0 mm) x 14" 100 120
minimize dilution. Can be applied AC or DC reverse polarity. Apply in flat or inclined position.
Use a stringer bead. Avoid multiple layers. Maximum working temperature 900F. 10229500 10# Vac Pak 20 30 3/16" (4.8 mm) x 14" 120 150
10229700 10# Vac Pak 10 30 1/4" (6.4 mm) x 14" 140 165
Applications: Furrowing Shovel, Subsoiler Point, Rasp Bars, Tool Joints, Muller Plows

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
19
Coated Electrodes and Bare Rods
GROUP 4: METAL TO EARTH FOR EXTREME
ABRASION AND LOW IMPACT
Coated Electrodes & Bare Rods

ACETYLENE TUBE BORIUM - bare Typical Chemical Composition:


Alloy Content: Tungsten Carbide - 60%
ACETYLENE TUBEBORIUM is manufactured by metering crushed tungsten carbide particles Iron Base
of controlled mesh size into steel tubes. Borium is available in a variety of particle sizes; Dimensions
fine mesh sizes increase wear resistance, coarse sizes improve cutting efficiency. Borium Part Number Packaging Mesh:
4 deposits absorb more impact than the finer Borod overlays because more matrix is exposed.
11895000 60# Bulk Pak 30 40
Diameter x Length
7/64" (2.8 mm) x 28"
Welding Procedures/Characteristics: For ATB, adjust excess acetylene flame 3x length of
10227100 10# Box 30 40 1/8" (3.2 mm) x 14"
inner core. Use torch tip size larger than normally used to weld same diameter mild steel
rod. Sweat deposits to parent metal with minimum dilution. Limit to one layer. Maximum 10227300 60# Bulk Pak 30 40 1/8" (3.2 mm) x 28"
working temperature is 900F. 10227500 10# Box 20 30 5/32" (4.0 mm) x 14"
11429000 10# Box 30 40 5/32" (4.0 mm) x 28"
Applications: Plow Shares, Cane Knives, Teeth, Tool Drill Bits
10227900 10# Box 20 30 3/16" (4.8 mm) x 14"
10228100 10# Box 30 40 3/16" (4.8 mm) x 28"
10228700 10# Box 30 40 1/4" (6.4 mm) x 14"

TUBE BORIUM H Typical Chemical Composition:


Alloy Content: Tungsten Carbide H (40%), S (35%)
TUBE BORIUM H was developed for the hardfacing of drill bits for use in hard rock areas. Iron Base
The percentage of tungsten carbide has been reduced in these products, making them more
impact resistant allowing the material to be used in multiple layer applications. Dimensions
Part Number Packaging Mesh:
Welding Procedures/Characteristics: Designed for multiple layers. Adjust excess Diameter x Length
acetylene flame 3x length of inner cone. Use torch tip size larger than normally used to 10240000 60# Bulk Pak 5/32" (4.0 mm) x 28"
weld same diameter mild steel rod. Sweat deposits to parent metal with minimum
10240100 10# Box 3/16" (4.8 mm) x 28"
dilution. For hot wear applications up to 900F.
Applications: Churn Drills, Cable Tools, Rotary Drill Bits

HORSESHOE BORIUM Typical Chemical Composition:


Alloy Content: Tungsten Carbide - 60%
HORSESHOE BORIUM weld deposit contains relatively large undissolved tungsten carbide Iron Base
particles which provides a maximum non-slipping surface.
Welding Procedures/Characteristics: Adjust excess acetylene flame 3x length of inner Dimensions
Part Number Packaging Mesh:
cone. Use torch tip size larger than normally used to weld same diameter mild steel rod. Diameter x Length
Sweat deposits to parent metal with minimum dilution. Limit to one layer. 10228900 10# Box 8 10 1/4" (6.4 mm) x 14"
Applications: Horseshoes

Stoody.com
20
Coated Electrodes and Bare Rods
GROUP 4: METAL TO EARTH FOR EXTREME
ABRASION AND LOW IMPACT

Coated Electrodes & Bare Rods


STOODY 160-E Typical Mechanical Properties:
Abrasion Resistance........................................................ Excellent
Stoody 160-E coated electrode consists of tungsten carbide particles in a nickel silicon Matrix Hardness Single Layer.....................................HRC 50 - 60
boron matrix. This microstructure (approximately 55% by weight) gives Stoody 160-E Matrix Hardness Two Layer.........................................HRC 50 - 60
superior toughness, corrosion and excellent fine particle erosion resistance in slurry type Deposit Layers.............................................................2 Maximum
applications. Surface Cross Check................................ Depends on application 4
Applications: Dredge Rotary Cutter Heads, Pipe Id & Filtering Screens, Drill Bits &
Stabilizers Amperage
Part Number Packaging Dimensions
(AC, DC)
Typical Chemical Composition:
Tungsten Carbide Particles in a Nickel-Silicon-Boron Matrix 11897400 10# Vac pak 3/16" (4.8 mm) 130-155

VANCAR E - coated Part Number Packaging Mesh:


Dimensions Amperage
Diameter x Length (DC-)
VANCAR E deposits contain specially formulated vanadium tungsten carbide particles
approximately equal to tungsten carbide in hardness but only half as heavy. Vancars 11327600 10# Vac Pak 5/32" (4.0 mm) x 14" 80 130
advantage over tungsten carbide is that it can be applied in multiple layers and still 11296500 10# Vac Pak 3/16" (4.8 mm) x 14" 130 165
retain its original hardness due to uniform distribution of the carbide particles. The alloy
also offers excellent impact resistance. This provides wear rates that remain very uniform
throughout the life of the deposit. Vancar E is a fabricated electrode with a dipped coating.
Welding Procedures/Characteristics: For DC reverse polarity application. Use lowest
practical amperage that will assure a good bond to minimize dilution with the base metal.
Use mid-range amperage for best possible coverage and best surface appearance. Can be
applied up to three layers. For hot wear applications up to 900F.
Applications: Farm Drill Points, Dry Cement Pump Screw, Drill Pipe Stabilizer Wings,
Ammonia Injector Wings, Pug Mill Knives, Chisels
Typical Chemical Composition:
Alloy Content: 37% (Vanadium, Tungsten, Carbon, Silicon,
Molybdenum, Manganese, Nickel)
Iron Base

Tub Grinder

VANCAR G - bare for oxy-fuel Typical Chemical Composition:


Alloy Content: 41% (Vanadium, Tungsten, Chromium, Carbon,
VANCAR G fabricated rods contain specially formulated vanadium tungsten carbide Silicon, Boron, Molybdenum, Nickel, Manganese)
particles approximately equal to tungsten carbide in hardness but only half as heavy. Iron Base
Vancars greatest advantage over tungsten carbide is that it can be applied in multiple layers
and still retain its original hardness due to uniform distribution of the carbide particles. This Dimensions
provides wear rates that remain very uniform throughout the life of the deposit. Part Number Packaging Mesh:
Diameter x Length
Welding Procedures/Characteristics: Designed for multiple layers. Adjust excess acetylene 11334900 50# Bulk 5/32" (4.0 mm) x 28"
flame 3x the length of the inner cone. Use torch tip size larger than normally used to weld
same diameter mild steel rod. Sweat deposits to parent metal with minimum dilution. For
hot wear applications up to 900F.
Applications: Ripper Shanks, Impellers, Stabilizers, PVC Plastic Mixer Paddles

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
21
Coated Electrodes and Bare Rods
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES
Coated Electrodes & Bare Rods

STOODITE 6 - bare and coated Typical Chemical Composition:


Alloy Content: C 1.1, Cr 28, W 4
STOODITE 6 is the most generally used cobalt alloy, having excellent resistance to many Cobalt Base
forms of mechanical and chemical degradation over a wide temperature range. Particular Average Hardness, Rockwell C:
attributes are its outstanding self-mated anti-galling properties, high temperature Tungsten Arc, Two Layer Deposit: 40 HRC
hardness, and a high resistance to cavitation erosion, which result in its wide use as Oxy Acetylene, One Layer Deposit: 42 HRC
a valve seat material. The alloy is ideally suited to variety of hardfacing processes. Shielded Metal Arc, Two Layer Deposit: 39 HRC

5
Machinable with carbide tools. Bonds well with weldable alloy steels, including stainless.
Certification to AWS-A5.21, Type ERCoCr-A (Bare) and A5.13 ECoCr-A (Coated); MIL Bare Cast Coated Amperage
R-17131, Type MIL-RCoCr-A-1 (Bare) and AMS 5788 must be requested at time of order. Packaging Dimensions
Part Number Part Number (AC, DC)
Welding Procedures/Characteristics: Weld DC reverse polarity. Use minimum amperage; 11361100 10242700 5#, 10# 1/8" (3.2 mm) 90 120
apply weave bead 3/4" to 1 1/2" wide. For check-free deposits, preheat and slow cool. In 11347200 10243100 5#, 10# 5/32" (4.0 mm) 135 160
applying bare rod, use a larger torch tip than is generally used for same diameter mild steel.
use excess acetylene feather 3x length of inner cone. With the gas tungsten arc process, use 11259600 10243500 5#, 10# 3/16" (4.8 mm) 160 180
100% Argon. Generally a 2 layer deposit. Flame: 3X Packaging: Bare Cast is 5# Box and Coated is 10# Vac Pak
Applications: Sintering Machine Seat, Covers, Flapper Gates, Valves and Seats, Coke
Pusher Shoes, Cooling Bed Rolls, Hot Trimming Dies, Forging Die Blocks, Chain Saw Guide
Bars, Blow Valves, Pulp Digester, Plastic Extrusion Screws
Can be certified to AWS and military specifications.

STOODITE 12 - bare and coated Typical Chemical Composition:


Alloy Content: C 1.4, Cr 29, W 8
STOODITE 12 is close to Stoodite6 in composition with the most significant difference Cobalt Base
between the alloys being one of carbide volume, hence high hardness and resistance Average Hardness, Rockwell C:
to abrasion. Non-magnetic; not forgeable. Machined with difficulty using carbide tools. Tungsten Arc, Two Layer Deposit: 47 HRC
Bonds well with weldable alloy steels, including stainless. Certification to AWS-A5.21, Type Oxy Acetylene, One Layer Deposit: 48 HRC
ERCoCr-B (Bare) and A5.13 ECoCr-B (Coated) must be requested at time of order. Shielded Metal Arc, Two Layer Deposit: 40 HRC
Welding Procedures/Characteristics: Weld DC reverse polarity. Use minimum amperage;
apply weave bead 3/4" to 1 1/2" wide. For check free deposits, preheat and slow cool. In Bare Cast Coated Amperage
Packaging Dimensions
applying bare rod, use a larger torch tip than is generally used for same diameter mild steel. Part Number Part Number (AC, DC)
use excess acetylene feather 3x length of inner cone. With the gas tungsten arc process, use 11406700 811211205125 5#, 10# 1/8" (3.2 mm) 90 120
100% Argon. Generally a 2 layer deposit.
11449500 811211205156 5#, 10# 5/32" (4.0 mm) 135 160
Applications: Saw Teeth, Saw Bars, Valve Seat
Flame: 3X Packaging: Bare Cast is 5# Box and Coated is 10# Vac Pak
Can be certified to AWS specifications.

STOODITE 1 - bare and coated Typical Chemical Composition:


Alloy Content: C 2.5, Cr 30, W 12
STOODITE 1 has a relatively high volume of carbides within its structure because of its Cobalt Base
carbon content of 2.5 percent. This gives the alloy excellent resistance to abrasion and Average Hardness, Rockwell C:
solid particle erosion, with some sacrifice in toughness. Non-magnetic; not forgeable. Tungsten Arc, Two Layer Deposit: 54 HRC
Machined with difficulty using carbide tools; grind finish. Bonds well with weldable alloy Oxy Acetylene, One Layer Deposit: 53 HRC
steels, including stainless. Certification to AWS-A5.21, Type ERCoCr-C (Bare) and A5.13 Shielded Metal Arc, Two Layer Deposit: 49 HRC
ECoCr-C (Coated); MIL R-17131, Type MIL-RCoCr-C-1; must be requested at time of order.
Welding Procedures/Characteristics: Weld DC reverse polarity. Use minimum amperage; Bare Cast Coated Amperage
Packaging Dimensions
apply weave bead 3/4" to 1 1/2" wide. For check-free deposits, preheat and slow cool. In Part Number Part Number (AC, DC)
applying bare rod, use a larger torch tip than is generally used for the same diameter mild 10240500 10240700 5#, 10# 1/8" (3.2 mm) 90 120
steel. Use excess acetylene feather 3x length of inner cone. With the gas tungsten arc
process, use 100% Argon. 11450100 10241100 5#, 10# 5/32" (4.0 mm) 135 160

Generally a 2 layer deposit. Flame: 3X Packaging: Bare Cast is 5# Box and Coated is 10# Vac Pak
Applications: Mixer, Seals, Rotors, Hydropulper Disc Segments, Carbon Scrapers
Can be certified to AWS and military specifications.

Stoody.com
22
Coated Electrodes and Bare Rods
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES

Coated Electrodes & Bare Rods


STOODITE 21 - bare andcoated Average Hardness, Rockwell C:
Tungsten Arc, Two Layer Deposit: 24 HRC
STOODITE 21 is a low carbon, molybdenum strengthened cobalt-chromium alloy. Its (45 HRC Workhardened)
excellent high temperature strength and stability are responsible for its use as a hot die Shielded Metal Arc, Two Layer Deposit: 26 HRC
material, while its inherent resistance to galling (under self-mated conditions), cavitation (45 HRC Workhardened)
erosion, and corrosion have made it a popular fluid valve seat facing alloy. Certification to
A5.21 ERCoCr-E (Bare) and A5.13 ECoCr-E (Coated).
Bare Cast Coated Amperage
Packaging Dimensions
Welding Procedures/Characteristics: Weld DC reverse polarity. Use minimum amperage;
apply weave bead 3/4" to 1 1/2" wide. For check-free deposits, preheat and slow cool. In

Part Number
812101105125
Part Number
812101205125 5#, 10# 1/8" (3.2 mm)
(AC, DC)
90 120
5
applying bare rod, use gas tungsten arc process with 100% Argon as the shielding gas.
Can be machined. Bonds well with weldable alloy steels, including stainless. 812101105156 812101205156 5#, 10# 5/32" (4.0 mm) 135 160
Applications: Hot Forming Dies, Valves and Seats, Turbine Runners 812101105250 812101205250 5#, 10# 1/4" (6.4 mm) 220 270
812101105187 -- 5# 3/16" (4.8 mm) 160-180
Can be certified to AWS specifications.
Packaging: Bare Cast is 5# Box and Coated is 10# Vac Pak
Typical Chemical Composition:
Alloy Content: C 0.25, Cr 27, Mo 5, Ni 2.8
Cobalt Base

STOODY 50 - bare Typical Chemical Composition:


Alloy Content: B 2.5, C 0.5, Cr 12, Fe 3.5, Si 3.5
STOODY 50 is a cast rod with a low melting point. It flows easily on to base metals and Nickel Base
yields smooth deposits. It can be formed and wiped to sharp edge. Deposits maintain a Average Hardness, Rockwell C:
high level of hardness up to 1200F. and resist galling, pitting and corrosion in addition to Tungsten Arc, Two Layer Deposit: 51 HRC
abrasion. It can be deposited on low and medium carbon steels, and cast iron (with flux).
Oxy Acetylene, One Layer Deposit: 48 HRC
Deposits have exceptional hot hardness properties. Certification to A5.21 ERNiCr-B.
Welding Procedures/Characteristics: It was developed primarily for oxyacetylene Part Number Packaging Dimensions
applications because it wets and flows easily in thin deposits or when necessary, can
be stacked. Thoroughly clean work piece prior to welding. Observe preheat and postheat 824107105156 10# Box 5/32" (4.0 mm)
requirements where necessary. When deposited use a neutral oxyacetylene flame. Can also 824107105187 10# Box 3/16" (4.8 mm)
be applied with gas tungsten arc (TIG) process. Generally limited to 1 or 2 layers. Deposits
824107105250 10# Box 1/4" (6.4 mm)
are best finished by grinding; machining is not recommended. This alloy can be hot-formed
while in the plastic stage. Flame: 1x
Applications: Glass Molds, Centrifuges, Oil Extraction Screws
Can be certified to MIL-R-17131-TYPE MIL-R-NiCr-B.

STOODY 60 - bare Average Hardness, Rockwell C:


Tungsten Arc, Two Layer Deposit: 57 HRC
STOODY 60 has the same basic properties as Stoody 50 but is somewhat harder and more Oxy Acetylene, One Layer Deposit: 56 HRC
wear resistant. Certification to A5.21 ERNiCr-C.
Welding Procedures/Characteristics: Weldability is the same as Stoody 50 but the Part Number Packaging Dimensions
deposits are much harder and are therefore much more prone to cracking. Generally grind 824007105156 10# Box 5/32" (4.0 mm)
finish; not machinable. 824007105187 10# Box 3/16" (4.8 mm)
Applications: Draw Blocks, Expeller Screws 824007105250 10# Box 1/4" (6.4 mm)
824007105312 10# Box 5/16" (8.0 mm)
Typical Chemical Composition:
Alloy Content: B 3.0, C 0.75, Cr 15, Fe 4, Si 4 Flame: 1 - 1/2x
Nickel Base

STOODY C - coated Average Hardness, Rockwell C:


Shielded Metal Arc, Two Layer Deposit HBN 96
STOODY C coated electrodes are nickel-based electrodes with an alloy coating for DC (37 HRC Workhardened)
reverse electric arc applications. Resistant to high heat and corrosion accompanied by
abrasion and/or impact. It retains hardness up to 1200F. and has low frictional properties. Note: Deposit will work and age harden in service to 35-40 HRC with
Welding Procedures/Characteristics: DC reverse polarity is recommended; AC and DC minimum deformation.
straight polarity are not advisable. Use a reasonable low current, consistent with good
weldability, to minimize penetration and dilution. Hold a very short arc. Two or three- Amperage
layer deposits are recommended for maximum effectiveness. Normal preheating and post Part Number Packaging Dimensions
(DC-)
heating requirements should be observed, depending on type of base metal. Slag removal
is easy. Deposits are dense, smooth and resistant to high temperature deformation and 11848400 5# Vac Pak 3/32" (2.4 mm) 55 - 100
corrosive agents. Although extremely tough, deposits are readily machinable with high 11412800 10# Vac Pak 1/8" (3.2 mm) 80 - 120
speed or cemented carbide tools. Not recommended for joining 10245700 10# Vac Pak 5/32" (4.0 mm) 110 - 150
Applications: Tong Bits, Bleeder Valves, Hot Shear Blades 10245900 10# Vac Pak 3/16" (4.8 mm) 130 - 170

Typical Chemical Composition:


Alloy Content: C 0.1, Cr 17, Fe 6, Mo 17
Nickel Base

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
23
Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
A. BUILD-UP OF CARBON STEELS
STOODY BUILD-UP Typical Mechanical Properties:
Base Metal Layers Hardness
STOODY BUILD-UP is a low alloy fabricated wire that has excellent compressive strength 0.10% C 2 24-28 HRC
and resistance to plastic deformation. This is an excellent alloy for use as an underbase 0.40% C 2 30-35 HRC
0.80% C 2 38-42 HRC
for subsequent hardfacing. Several diameters are available for use both with and without
shielding gases. This material has good machinability in the as-welded condition using
carbide tools. It is not recommended for manganese steel or cast iron and will workharden Wire Dia. Shielding Welding Parameters
Part Number Pkg
under impact. in. mm Gas Wire Ext. Amps Volts
Welding Procedures/Characteristics: Can be applied AC or DC, either polarity (reverse 11000100 60# Coil 7/64 2.8 Open-arc 1"-11/2" 150-500 26-29
preferred) in either stringer or weave beads 1/2" to 3/4" wide. Can be applied out of position 11142800 110# QP 7/64 2.8 Open-arc 1"-11/2" 150-500 26-29
with proper welding techniques. Slag removal is very good. This wire is not recommended
1 for joining applications. Vertical welding can be done by welding a horizontal shelve
11813100 200# HP 7/64 2.8 Open-arc 1"-11/2" 150-500 26-29
Open-Arc
Open-Arc and Gas-Shielded Wires

11869900 500# POP 7/64 2.8 Open-arc 1"-11/2" 150-500 26-29


approximately 2" wide and then going up.
11183600 60# Coil 3/32 2.4 Open-arc 1"-11/2" 150-500 26-29
2 Applications: Hammers, Wheel Burns, Repairing Battered Rail, Steel Mill Wobblers and
Pods, Carbon Steel Shovel Pads, Shafting, Rolls, Pump Parts
11304900 33# WB 1/16 1.6 Open-arc or CO2 1/2"-3/4" 250-300 23-26
11258300 50# PP 1/16 1.6 Open-arc or CO2 1/2"-3/4" 250-300 23-26
3 Nominal Composition:
Alloy Content 4% (Manganese, Chromium, Silicon, Molybdenum, Carbon)
11423900 10# PS .045 1.2
98% Ar / 2%O or
75-80% Ar, Bal. CO2
1/2"-3/4" 175-225 18-24

4 Iron Base
11423800 33# WB .045 1.2
98% Ar / 2%O or
75-80% Ar, Bal. CO2
1/2"-3/4" 175-225 18-24
Wires

5
STOODY BUILD-UP AP-G Nominal Composition:
Alloy Content 4% (Carbon, Manganese, Chromium, Molybdenum, Silicon)
STOODY BUILD-UP AP-G is a shielded, flux cored, all position, general purpose build up with Iron Base
excellent compressive strength and resistance to plastic deformation, making it ideal for
use as an under base subsequent hardfacing. This all position martensitic alloy is used for Typical Mechanical Properties:
build up on mild and low alloy steel. It has good machinability in the as welded condition Abrasion Resistance................................................................ Low
using carbide tools, and it can be forged at red heat. Stoody Build Up AP-G operates in Impact Resistance..........................................................Moderate
smooth semi-spray transfer which allows high deposition in out-of-position application. Deposit Layers...................................................................Multiple
Deposits can be applied crack free in multiple layers. Hardness (2 Layers).....................................................24-27 HRC
Welding Procedures/Characteristics: DC reverse polarity recommended using 75 Argon/25
Wire Dia. Shielding Welding Parameters
CO2 shielding gas, this wire has excellent out-of-position characteristics in the vertical, Part Number Pkg
overhead and horizontal positions. It has a smooth semi-spray transfer and can be applied in. mm Gas Wire Ext. Amps Volts
to carbon and low alloy steels. 11845500 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2" 140-225 25-26
Applications: Mild and low alloy steels, Hammers, Wheel Burns, Repairing Battered Rail, 12013300 50# PP 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 170-275 21-23
Steel Mill Wobblers and Pods, Carbon Steel Shovel Pads, Shafting, Rolls, Pump Parts

Track Pads

Stoody.com
24
Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
B. BUILD-UP AND JOINING OF MANGANESE STEEL
DYNAMANG Typical Mechanical Properties:
Tensile Strength................................................................ 120 KSI
DYNAMANG is an austenitic manganese material containing chromium and nickel. It Yield Strength..................................................................... 70 KSI
produces a tough, high strength deposit that workhardens under impact. Primarily used Elongation in 2 in...................................................................42%
for the build-up, repair and joining of manganese steel. Deposit thickness is unlimited and Hardness:
can be flame cut without difficulty. All weld metal............................................................ 200 BHN
Workhardened to............................................................500 BH
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads 1/2" to 3/4" wide. Wire extension (arc length) is very important. If
it becomes too long, excessive spatter results; if too short, stubbing will occur. The use Wire Dia. Shielding Welding Parameters
Part Number Pkg
of CO2 shielding gas reduces the amount of spatter with the 1/16" diameter wire. Limit in. mm Gas Wire Ext. Amps Volts
interpass temperature to 500F maximum. 11836400 33# WB .045 1.2 Open-arc or CO2 1/2"- 3/4" 150-180 25-27
1

Wires
Open-Arc and Gas-Shielded Wires
Applications: Crusher Rolls, Jaw Crushers, Hammer Crushers, Dredge Pump, Cutters, 11446700 33# WB 1/16 1.6 Open-arc or CO2 3/4"-1" 200-250 23-27
Shovel Pads, Buckets and Teeth, Gyratory Crusher Mantles 11470200 50# PP 1/16 1.6 Open-arc or CO2 3/4"-1" 200-250 23-27
Nominal Composition: 11249900 60# Coil 7/64 2.8 Open-arc 11/2"-2" 220-350 25-28 2
Alloy Content 20% (Manganese, Chromium, Nickel, Carbon) 11250100 110# QP 7/64 2.8 Open-arc 11/2"-2" 220-350 25-28
Iron Base 11250200 200# HP 7/64 2.8 Open-arc 11/2"-2" 220-350 25-28 3
4

Open-Arc
NICROMANG Typical Mechanical Properties:
Tensile Strength................................................................ 120 KSI 5
NICROMANG is a typical 11-1/4% manganese alloy with additions of chromium, nickel and Yield Strength..................................................................... 70 KSI
minor elements to improve its weldability and physical properties. Primarily used for the Elongation in 2 in...................................................................42%
build-up, repair and joining of manganese steels. Deposit thickness is unlimited and can Hardness:
be flame cut without difficulty. Workhardens under impact. All weld metal............................................................ 200 BHN
Workhardened to......................................................... 500 BHN
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads 1/2" to 3/4" wide. Wire extension (arc length) is very important. If
it becomes too long, excessive spatter results; if too short, stubbing will occur. The use of Wire Dia. Shielding Welding Parameters
Part Number Pkg
CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter and improves in. mm Gas Wire Ext. Amps Volts
the weldability. Limit interpass temperature to 500F. maximum. 62800665 50# PP 3/32 2.4 Open-arc 3/4"-11/4" 200-300 24-27
Applications: Manganese Wear Plates to Dipper Lip, Rebuilding Frogs and Other Track 62800755 60# Coil 7/64 2.8 Open-arc 11/2"-2" 220-350 25-28
Components, Manganese Steel Crossing, Frog Heel Extension, Steel Mill Crane Wheels,
Trunnions
Nominal Composition:
Alloy Content 23% (Manganese, Chromium, Nickel, Carbon)
Iron Base

NICROMANG PLUS Typical Mechanical Properties:


All weld metal................................................................. 230 BHN
NICROMANG PLUS is similar to NicroMang except it is formulated to produce a higher Workhardened to............................................................... 55 HRC
hardness in the as-welded condition. This higher hardness will reduce the amount of
initial metal deformation under heavy loads. NicroMang Plus is not recommended for
buildup on carbon steels. Wire Dia. Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Welding Procedures/Characteristics: DC reverse polarity recommended (electrode positive).
Use stringer or weave beads 3/8" - 5/8" wide. Weldability is good in the flat position. 11873100 33# WB 1/16 1.6 Open-arc or CO2 1/2"-1" 200-250 23-27
Multiple layers can be applied without difficulty when proper procedures are followed. 11950200 33# WB 5/64 2.0 Open-arc 3/4"-1" 220-260 27-28
Maintain low heat input, do not exceed 500F interpass temperature. 11887100 25# PS 3/32 2.4 Open-arc 3/4"-11/4" 200-300 24-27
Applications: Manganese Railroad Frogs and Crossings, Manganese Steel Castings 11854200 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 275-375 25-28
11851900 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 275-375 25-28
Nominal Composition:
Alloy Content 23% (Manganese, Chromium, Carbon, Molybdenum, Nickel)
Iron Base

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
25
Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
B. BUILD-UP AND JOINING OF MANGANESE STEEL
FOUNDRY CO-MANG-O Typical Mechanical Properties:
Tensile Strength................................................................ 128 KSI
FOUNDRY CO-MANG-O is a manganese steel wire. It is suitable for multi-layer buildup Yield Strength..................................................................... 71 KSI
and has excellent work hardening characteristics. It is usable for austenitic manganese Elongation in 2 in...................................................................42%
steel repair, buildup and joining and provides an excellent color match to the manganese Hardness:
base metal. As Deposited........................................................170-210 BHN
Workhardened to..................................................350-450 BHN
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads 1/2" to 3/4" wide. Wire extension (arc length) is very important. Wire Dia. Shielding Welding Parameters
Part Number Pkg
If it becomes too long, excessive spatter results; if too short, stubbing will occur. Limit in. mm Gas Wire Ext. Amps Volts
interpass temperature to 500F. maximum. 11847800 33# WB 1/16 1.6 Open-arc 1/2"-1" 200-250 25-27

1 Applications: Rock Crushing and Mining, Dredge Pump Parts, Hammer Mill Hammers, 11863600 50# PP 1/16 1.6 Open-arc 1/2"-1" 200-250 25-27
Open-Arc
Open-Arc and Gas-Shielded Wires

Shovel Pads, Crusher Rolls, Jaws, Grizzly Bars, Screens, Grates, Impactor Bars, Manganese 11908300 60# Coil 3/32 1.6 Open-arc 11/4"-11/2" 225-275 25-27
Railroad Frogs, Latch Pins
Nominal Composition:
Alloy Content 18% (Carbon, Manganese, Molybdenum)
Iron Base
Wires

TRACKWEAR (Formerly SA Manganese) Typical Mechanical Properties:


Tensile Strength................................................................ 128 KSI
TRACKWEAR is a very high strength austenitic manganese containing vanadium developed Yield Strength..................................................................... 85 KSI
for the build-up of manganese steel castings. Deposits have a higher initial yield strength Elongation in 2 in...................................................................42%
than other austenitic manganese steel wires, workhardens much faster and also develops Hardness:
minimal flow and rollover in service. All weld metal............................................................ 200 BHN
Workhardened to......................................................... 500 BHN
Welding Procedures/Characteristics: DC reverse polarity recommended. This alloy can
be deposited in multiple layers although if build-up of more than a 1/2" is required,
Wire Dia. Shielding Welding Parameters
NICROMANG would be preferred. Machinability is very poor and deposits can be flame cut. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Limit interpass temperature to 500F maximum.
11821000 33# WB 5/64 2.0 Open-arc 5/8"-11/4" 225-275 23-27
Applications: Top Layer on Frog Heel Extension, Manganese Insert, Top 2 Layers on Build-up
of Manganese Steel Frog Point, Crusher Rolls, Dredge Pump Parts, Dipper Fronts and Teeth,
Impact Breaker Bars, Hammer Mill Hammers, Latch Pins, Roll Wobblers and Spindles,
Shovel Pads, Crusher Jaws, Railroad Frogs and Crossings
Nominal Composition:
Alloy Content 19% (Manganese, Carbon, Vanadium)
Iron Base

Rail Frog (Switch Frog)

Stoody.com
26
Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
C. BUILD-UP AND JOINING OF BOTH CARBON AND MANGANESE STEELS
STOODY 110 or 110MC* Typical Mechanical Properties:
Tensile Strength................................................................ 119 KSI
STOODY 110 is a modified high chromium high manganese steel widely used in the rebuilding Yield Strength.................................................................. 76.4 KSI
of manganese steel parts subject to severe impact loading. This material offers excellent Elongation in 2 in...................................................................40%
cavitation resistance; good toughness and wear resistance; and is sometimes used as the Hardness:
final hardfacing layer in extreme impact situations. All weld metal.............................................................. 17 HRC
Workhardened to........................................................... 55 HRC
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads 1/2" to 3/4" wide. Deposits cannot be flame cut, are machinable
with carbide tools, are non-magnetic and are not recommended for cast iron. The addition Wire Dia. Shielding Welding Parameters
Part Number Pkg
of CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter and in. mm Gas Wire Ext. Amps Volts
improves the weldability.
11452600 33# WB .045 1.2
98% Ar / 2% O2 or
1/2"- 3/4" 135-185 18-24
1

Wires
Applications: Drive Tumblers, Shovel Pads, Shovel Teeth, Turbine Cone, Wobbler Feeder, 75-80% Ar, Bal. CO2

Open-Arc and Gas-Shielded Wires


Manganese Frogs, Crusher Rolls 11424400 33# WB 1/16 1.6 Open-arc or CO2 1/2"-1" 150-210 22-26
11345000 50# PP 1/16 1.6 Open-arc or CO2 1/2"-1" 150-210 22-26
Nominal Composition:
Alloy Content 35% (Chromium, Manganese, Nickel, Silicon, Carbon) 11214400 60# Coil 3/32 2.4 Open-arc 3/4"-11/4" 175-375 25-28
Iron Base 11000300 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 175-375 25-28
11143400 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 175-375 25-28
*MC = Metal Cored 11140900 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 175-375 25-28

Open-Arc
11836900 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 175-375 25-28
11836800 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 175-375 25-28

STOODY 111-O & STOODY 111-G Typical Mechanical Properties:


Hardness:
STOODY 111-0 is an open arc wire that produces an austenitic chromium manganese As Deposited................................................................. 30 HRC
steel deposit containing titanium alloy carbides. Stoody 111-0 is used in the rebuilding Work Hardened............................................................. 49 HRC
of manganese steel parts subject to severe impact loading combined with abrasion. Abrasion Resistance...............................................................Good
The abrasion resistance of Stoody 111-0 is 5-6 times superior to that of an austenitic Impact Toughness..................................................................Good
manganese deposit as measured in the G65 test. This material offers good toughness and Cross Checks............................................................................. No
wear resistance, and is sometimes used as the final hardfacing layer in extreme impact Machinable............................................................................... No
situations. It can be used on carbon and manganese steels. Deposit Layers.........................................................Up to 3 Layers
Applications: Drive Tumblers, Wobbler Feeders, Turbine Cones, Crusher Rolls, Shovel Pads,
Fluid Components Wire Dia. Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Nominal Composition: Austenitic Chromium Manganese Steel with a high volume of
tightly packed titanium alloy carbides. 11981800 60# Coil 7/64 2.8 None 1"-11/2" 300-400 26-27

STOODY 120 Typical Mechanical Properties:


Tensile Strength................................................................ 133 KSI
STOODY 120 is a high manganese wire recommended for applications involving severe wear Yield Strength.................................................................. 91.5 KSI
and impact. Deposits are austenitic whether applied to manganese steel or carbon steel. Elongation in 2 in..................................................................29 %
This is an excellent alloy for the rebuilding of crusher rolls, hammers, impactor nuts, cone Hardness:
crusher nuts and railroad track components. All weld metal.............................................................. 18 HRC
Workhardened to........................................................... 55 HRC
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads. Welding can be done out-of-position with the smaller diameter
wires; vertical up requires a wide weave technique. Deposits are non-magnetic, machinable
Wire Dia. Shielding Welding Parameters
with carbide tools and can be flame cut. The addition of CO2 shielding gas with the 1/16" Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
diameter wire reduces the amount of spatter and improves the weldability.
98% Ar / 2% O2 or
Applications: Crusher Hammers Rolls, Impactor Bars and Rotors, Crusher Cone Nuts and 11438500 33# WB .045 1.2 1/2"- 3/4" 150-200 24-28
75-80% Ar, Bal. CO2
Mantles, Track Components
11402500 33# WB 1/16 1.6 Open-arc or CO2 1/2" -1" 150-250 22-26
Nominal Composition: 11420400 50# PP 1/16 1.6 Open-arc or CO2 1/2" -1" 150-250 22-26
Alloy Content 25% (Manganese, Chromium, Carbon, Silicon)
Iron Base

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
27
Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
C. BUILD-UP AND JOINING OF BOTH CARBON AND MANGANESE STEELS
VERSALLOY AP-G Typical Mechanical Properties:
Ultimate Tensile Strength.................................................... 94 KSI
VERSALLOYAP-G is a modified austenitic stainless steel used for joining, rebuilding and/or as Reduction in area...................................................................51%
an overlay in dissimilar applications involving stainless and low alloy steels. Its an excellent Elongation in 2 in...................................................................35%
all-purpose wire used for a wide variety of applications.
Welding Procedures/Characteristics: DC reverse polarity recommended, using either Wire Dia. Shielding Welding Parameters
Part Number Pkg
stringer or weave beads. The addition of CO2 shielding gas with the 1/16" diameter wire in. mm Gas Wire Ext. Amps Volts
reduces the amount of spatter and improves the weldability. 33# WB, 98% Ar / 2% O2 or
11925200 .045 1.2 1/2"- 3/4" 120-220 18-26
Applications: Used for joining stainless steel to other alloys. LLW 75-80% Ar, Bal. CO2
33# WB,
1 Nominal Composition: 11904500 1/16 1.6 Open-arc or CO2 5/8"-11/4" 150-285 23-26
LLW
Open-Arc

Alloy Content 37% (Chromium, Nickel, Manganese)


Open-Arc and Gas-Shielded Wires

Iron Base

D. JOINING AND BUILD-UP OF CAST IRONS


CASTWELD Ni 55-O/G Typical Mechanical Properties:
Wires

Tensile Strength.............................................................. 75 KSI


CASTWELD Ni 55-O wire is used on worn cast iron parts requiring joining or build-up. It Yield Strength.................................................................. 46 KSI
has good tolerance for the high phosphorus often found in cast irons. It works well when Deposit Characteristics:
welding thick sections, and is also recommended for joining cast iron to dissimilar metals. Machinability.......................................................................Poor
Number of Deposit Layers...........................................Unlimited
Welding Procedures/Characteristics: Must be applied using DC reverse polarity (DCEP).
When welding cast iron always grind clean the part, preheat and slow cool. Use string
bead technique and make short, convex weld beads. Use of the skip welding technique is Wire Dia. Shielding Welding Parameters
Part Number Pkg
preferred. Peen deposits immediately after welding. Remove slag before re-striking on the in. mm Gas Wire Ext. Amps Volts
previous bead. Addition of CO2 gas will reduce spatter and improves weldability. Can be 11895600 33# WB, LLW .045 1.2 None 1/2"-5/8" 140-170 23-26
applied in multiple layers. Composition meets AWS A5.15 NiFeT3-CZ.
11858700 33# WB, LLW 1/16 1.6 Open-arc or CO2 5/8"- 3/4" 200-250 24-27
Applications: Joining, Build-Up and Repair of Cast Iron Parts, Engine Blocks and Heads, 11863300 50# PP 3/32 2.4 Open-arc or CO2 3/4"-1" 250-350 25-28
Cast Iron Universal Joints Welding to Steel Drive Shafts, Pump Housings, Assorted Castings
Nominal Composition: Note: When welding cast iron, always preheat and slow cool. Convex stringer beads desired.
Alloy Content 59% (Carbon, Manganese, Nickel, Silicon) Peen after each weld.
Iron Base
*Nickel content percentage can vary slightly.

CASTWELD Ni 30-O/S Typical Mechanical Properties:


Machinability.......................................................................... Fair
CASTWELD Ni 30-O/S open arc wire is used on worn cast iron parts requiring joining or build Number of Deposit Layers..............................................Unlimited
up. It has good tolerance for the high phosphorus often found in cast irons. Castweld Ni Hardness, 1 Layer on Cast Iron......................................... 29 HRC
30-O/S can also be submerged arc welded using a neutral flux. Hardness, All Weld.............................................................330 HB
Applications: Joining, Build Up and Repair of Cast Iron Parts, Pump Housings, Assorted Wire Dia. Shielding Welding Parameters
Castings Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Nominal Composition: Carbon, Manganese, Nickel, Silicon, Iron Open Arc
11962300 50# PP 3/32 2.4 None or CO2 3/4"-1" 250-350 25-28
Submerged Arc
11962300 50# PP 3/32 2.4 Stoody R-20 Flux 1"-11/2" 325-400 31-33

Stoody.com
28
Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
CASTWELD Ni 30-G Typical Mechanical Properties:
Machinability.......................................................................... Fair
CASTWELD Ni 30-G Shielded iron-nickel wire is a tubular alloy cored wire for GMAW of Number of Deposit Layers..............................................Unlimited
cast iron. The tubular wire provides deposition rates equal to that of solid wire at lower
amperage. The feature reduces heat input into the work piece. Wire Dia. Shielding Welding Parameters
Part Number Pkg
Castweld Ni-30-G wire is used on worn cast iron parts requiring joining or build up. It has in. mm Gas Wire Ext. Amps Volts
good tolerance for the high phosphorus often found in cast irons. 11974900 50# PP 3/32 2.4 98% Ar / 2% O2 1"-11/4" 330-390 26-28
Applications: Joining, Build Up and Repair of Cast Iron Parts, Pump Housings, Assorted
Castings

Typical Composition: Carbon, Manganese, Nickel, Phosphorus, Sulfur, Silicon, Iron

Wires
Open-Arc and Gas-Shielded Wires
CASTWELD Ni 99-G Typical Mechanical Properties:
Machinability.......................................................................... Fair
CASTWELD Ni-99-G Shielded nickel wire is a tubular alloy cored wire for GMAW of cast Number of Deposit Layers..............................................Unlimited
iron. The tubular wire provides deposition rates equal to that of solid wire at lower amper-
age. The feature reduces heat input into the work piece. Wire Dia. Shielding Welding Parameters
Part Number Pkg
The composition of this wire meets the chemistry requirement of AWS A5.15 ENi-CI in. mm Gas Wire Ext. Amps Volts

Open-Arc
coated electrodes, although the carbon content of the wire is lower than that of the coated 11976000 50# PP 3/32 2.4 CO2 3/4"-1" 250-350 25-28
electrode. It can be used for some of the same applications as ENi-CI electrodes. The GMAW
weld process, with CO2 requires little or no part cleaning as with SMAW coated electrodes
Applications: Joining, Build Up and Repair of Cast Iron Parts, Engine Blocks and Heads,
Cast Iron Universal Joints Welding to Steel Drive Shafts, Pump Housings, Assorted Castings
Typical Composition: Carbon, Manganese, Silicon, Copper, Nickel

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
29
Open-Arc and Gas-Shielded Wires
GROUP 2: METAL TO METAL WEAR
STOODY SUPER BUILD-UP Typical Mechanical Properties:
Base Metals .20% C
STOODY SUPERBUILD-UP is used both as a build-up and hardfacing material because Layers: 2
it has good compressive strength, hardness, and wear resistance. It is not intended to Hardness 35-40 HRC
be used as an underbase for subsequent hardfacing. When a shielding gas is used,
machinability is very good with carbide tools. Wire Dia. Shielding Welding Parameters
Part Number Pkg
Welding Procedures/Characteristics: DC reverse polarity recommended, using either in. mm Gas Wire Ext. Amps Volts
stringer or weave beads. Weldability is very good and can be applied out-of-position. The 98% Ar / 2% O2 or
addition of CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter 11423600 33# WB .045 1.2 1/2"- 3/4" 120-220 18-24
75-80% Ar, Bal. CO2
and improves the weldability. Multiple layers can be applied without difficulty when proper
preheat and interpass temperatures are maintained. 98% Ar / 2% O2 or
11423700 10# PS .045 1.2 1/2"- 3/4" 120-220 18-24
75-80% Ar, Bal. CO2
Applications: Gear Teeth, Sprockets, Steel Shovel Pads, Overlaying Carbon Steel Shafts 11426400 50# PP 1/16 1.6 Open-arc or CO2 1/2"- 1" 140-260 23-26
1 11946200 33# WB 1/16 1.6 98% Ar / 2% O2 1/2"- 3/4" 180-300 24-28
Open-Arc

Nominal Composition:
Open-Arc and Gas-Shielded Wires

Alloy Content 5% (Chromium, Manganese, Molybdenum, Silicon, Carbon) 11426500 33# WB 1/16 1.6 Open-arc or CO2 1/2"- 1" 140-260 23-26

2 Iron Base 11466200


11837900
100# HP
50# PP
3/32
3/32
2.4
2.4
None
None
3/4"-11/4"
3/4"-11/4"
200-350
200-350
24-28
24-28

3
4
STOODY 105-G & 105-O Typical Mechanical Properties:
Wires

5 STOODY 105-G (GMAW) and 105-0 (FCAW) are a low alloy wire developed for the rebuilding
Base Metals .20% C
Layers: 2
of carbon and low alloy parts used in applications involving metal-to-metal wear. Requires Hardness 41-46 HRC
carbide tools for machining. Good for hot wear application up to 600F.
Welding Procedures/Characteristics: DC reverse polarity recommended, using either Wire Dia. Shielding Welding Parameters
Part Number Pkg
stringer or weave beads. Weldability is very good and can be applied out-of-position. The in. mm Gas Wire Ext. Amps Volts
addition of CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter 98% Ar / 2% O2 or
and improves the weldability. Multiple layers can be applied without difficulty when proper 11441100 50# PP 1/16 1.6 3/4"-1" 250-300 25-26
75-80% Ar, Bal. CO2
preheat and interpass temperatures are maintained.
11917600 500# POP 3/32 2.4 Open-arc 3/4"-11/2" 200-350 24-28
Applications: Tractor Rollers, Undercarriage parts, Shovel Idlers and Rollers, Shovel House
Rolls (Hook Rolls), Top Carrier Rolls, Crane Wheels, Mine Car Wheels
Nominal Composition:
Alloy Content 7% (Chromium, Manganese, Silicon, Molybdenum, Carbon)
Iron Base

STOODY 102-G & 102-O Typical Mechanical Properties:


Base Metals .20% C
STOODY 102 has an all weld metal composition and physical properties that are very Layers: 2
similar to those of H-12 tool steel. Good for hot wear application up to 1000F. Has very Hardness 48-53 HRC
good compressive strength and abrasion resistance. Requires carbide tools for machining.
Welding Procedures/Characteristics: DC reverse polarity recommended, using either Wire Dia. Shielding Welding Parameters
Part Number Pkg
stringer or weave beads. Weldability is very good and can be applied out-of-position. The in. mm Gas Wire Ext. Amps Volts
addition of CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter Stoody 102-O
and improves the weldability. Multiple layers can be applied without difficulty when proper
11426700 50# PP 1/16 1.6 Open-arc or CO2 3/4"-11/8" 200-250 22-26
preheat and interpass temperatures are maintained.
11426800 33# WB 1/16 1.6 Open-arc or CO2 3/4"-11/8" 200-250 22-26
Applications: Cable Sheaves, Hot and Cold Shear Blades, Forging Dies, Drillpipe Stoody 102-G
Hardbanding, Crane Wheels, Hot Work Extrusion Rolls
98% Ar / 2% O2 or
11422400 10# PS .045 1.2 1/2"- 3/4" 135-185 18-24
Nominal Composition: 75-80% Ar, Bal. CO2
Alloy Content 14% (Chromium, Manganese, Molybdenum, Tungsten 98% Ar / 2% O2 or
11422300 33# WB .045 1.2 1/2"- 3/4" 135-185 18-24
Carbon, Vanadium) 75-80% Ar, Bal. CO2
Iron Base 11426700 50# PP 1/16 1.6 Open-arc or CO2 3/4"-11/8" 200-250 22-26

Stoody.com
30
Open-Arc and Gas-Shielded Wires
GROUP 2: METAL TO METAL WEAR
STOODY RAIL END 932-O Part Number Pkg
Wire Dia. Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY RAIL END 932 semi-automatic open arc wire is designed specifically for repair of
carbon steel railroad track components. It has excellent tensile strength to maintain the 11802500 33# WB 1/16 1.6 Open-arc 1/2"- 3/4" 225-280 27-28
desired rail dimensions. Rail End 932 is formulated for welding on high carbon steel rails 11887000 25# PS 5/64 2.0 None 1"-11/4" 250-350 24-26
and frogs and is not intended for use on manganese steel. 11950300 33# WB 3/32 2.4 None 1"-11/2" 300-400 26-28
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads. Weldability is very good and can be applied in multiple layers with
proper preheat and interpass temperature procedures. Designed for high carbon steel rails
and frogs, not for use on manganese steel.
Applications: Rail Ends, Wheel Burns, Frogs, Crossings

1
Nominal Composition:
Alloy Content 5% (Carbon, Chromium, Manganese, Molybdenum, Silicon)

Wires
Open-Arc and Gas-Shielded Wires
Iron Base
Deposit Characteristics: 2
Impact Resistance..........................................................Moderate
Abrasion Resistance............................................................... High
Hardness......................................................................34-38 HRC 3
Machinability............................................................................Yes
Deposit Layers...................................................................Multiple 4

Open-Arc
Surface Cross Checks................................................................ No
Magnetic..................................................................................Yes
5
Rail Ends

STOODY M7-G Part Number Pkg


Wire Dia. Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY M7-G is a molybdenum high speed tool steel similar to AISI M7 grade. It is a
martensitic alloy with small sized precipitated carbides. This material is characterized by a 11810800 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2" 125-180 18-20
high hardenability (58 to 66 HRC) and excellent wear resistance. Can be used at elevated 11849400 50# PP .045 1.2 75-80% Ar, Bal. CO2 1/2" 125-180 18-20
temperatures up to 1000F, with condition of moderate thermal shock. 11868500 33# WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"- 3/4" 220-300 24-28
Welding Procedures/Characteristics: DC reverse polarity (DCEP) using 75 Argon/ 25 11834200 50# PP 1/16 1.6 75-80% Ar, Bal. CO2 1/2"- 3/4" 220-300 24-28
CO2 shielding gas. Preheat high speed tool steels from 750F to 1200F. On other steels, 11917900 200# HP 1/16 1.6 75-80% Ar, Bal. CO2 1/2"- 3/4" 220-300 24-28
preheat and post heat accordingly. Deposits should be limited to 2 or 3 layers. 11925500 400# NTP 1/16 1.6 75-80% Ar, Bal. CO2 1/2"- 3/4" 220-300 24-28
Applications: Hot and Cold Dies, Blanking Dies, Piercing Dies, Tire Shredders, Cutting and 11916500 33# WB 5/64 2.0 75-80% Ar, Bal. CO2 1/2"- 3/4" 250-350 25-29
Shaving Knives, Shear Braces, Cladding High Wear Areas on Equipment and Building up
Composite Dies and Tools.
Nominal Composition:
Alloy Content 19% (Carbon, Manganese, Silicon, Chromium, Molybdenum,
Tungsten, Vanadium)
Iron Base
Deposit Characteristics:
Abrasion Resistance...............................................................Good
Impact Resistance.................................................................Good
Deposit Layers..........................................................................2-3
Hardness......................................................................58-66 HRC

Tire Shredder

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
31
Open-Arc and Gas-Shielded Wires
GROUP 2: METAL TO METAL WEAR
STOODY 964 AP-G (PATENT PENDING) Deposit Characteristics:
Abrasion Resistance........................................................ Excellent
STOODY 964 AP-G is a gas shielded, flux cored, all position, general purpose, hardfacing Hardness......................................................................58-64 HRC
wire. The deposit is a specially formulated wear resistant alloy which produces a uniform Impact Resistance.................................................................Good
distribution of small primary carbides in a martensitic matrix. The small carbides provide Deposit Layers......................................................................2 Max
greatly improved wear resistance over martensitic steel, many tool steels, and some Surface Cross Checks.............................................................None
conventional chromium carbide alloys. 964 AP-G possesses excellent resistance to impact Magnetic
and plastic deformation. Deposits are crack free on carbon 300 stainless and manganese on Stainless Steel.........................................................Slightly
steels. Other base metals should be preheated and post heated appropriately. The on Carbon Steel..................................................................Yes
material is characterized by a high hardness and excellent wear resistance. 964 AP-G is on Manganese Steel............................................................Yes
recommended for parts where cross checking is undesirable. 964 AP-G offers improved
weldability over chromium carbide and many other tool steel welding wires. Wire Dia. Shielding Welding Parameters
Part Number Pkg
Applications: Slitter Blades, Auger Flights, Rendering Screws, Tamper Tools, Extruder in. mm Gas Wire Ext. Amps Volts
1 Screws, Tamper Feet, Tillage Tools, Dredge Parts, Drag Line Bucket Lips
Open-Arc

11970600 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"-3/4" 140-225 25-29
Open-Arc and Gas-Shielded Wires

Nominal Composition: Small Primary Carbides in a Martensitic Matrix 11983700 33#WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 180-250 25-29
2
3
4 STOODY 964-G (PATENT PENDING) Deposit Characteristics:
Abrasion Resistance........................................................ Excellent
STOODY 964-G deposit is a specially formulated wear resistant alloy which produces a Hardness......................................................................60-65 HRC
Wires

5 uniform distribution of small primary carbides in a martensitic matrix. The small carbides
provide greatly improved wear resistance over martensitic steel, many tool steels, and some
Impact Resistance.................................................................Good
Deposit Layers......................................................................2 Max
conventional chromium carbide alloys. 964-G possesses excellent resistance to impact Surface Cross Checks.............................................................None
and plastic deformation. Deposits are crack free on carbon 300 stainless and manganese Magnetic
steels. other base metals should be preheated and post heated appropriately. The material on Stainless Steel.........................................................Slightly
is characterized by a high hardness and excellent wear resistance. 964-G is recommended on Carbon Steel..................................................................Yes
for parts where cross checking is undesirable. 964-G offers improved weldability over on Manganese Steel............................................................Yes
chromium carbide and many other tool steel welding wires.
Applications: Slitter Blades, Auger Flights, Rendering Screws, Tamper Tools, Extruder Wire Dia. Shielding Welding Parameters
Part Number Pkg
Screws, Tamper Feet, Tillage Tools, Dredge parts, Drag Line Bucket Lips in. mm Gas Wire Ext. Amps Volts

Alloy Type: Small Primary Carbides in a Martensitic Matrix 11965300 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"-3/4" 125-230 18-22
11965800 33# WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 275-500 18-22

STOODY 966-G (PATENT PENDING) Deposit Characteristics:


Abrasion Resistance........................................................ Excellent
STOODY 966-G is a molybdenum-tungsten high speed tool steel with a high concentration Impact Resistance..........................................................Moderate
of uniformly distributed small primary carbides. The presence of the small carbides greatly Deposit Layers............................................................................. 2
improve the wear resistance when compared to M-7 tool steel. Stoody 966-G provides wear Hardness......................................................................62-67 HRC
resistance greater than or equal to that of conventional chromium carbides but does not Surface Cross Checks.............................................................None
cross check when proper preheat and welding procedures are used. It is recommended for Magnetic
parts where cross checking is undesirable. It can be applied crack free without preheat on on Stainless Steel.........................................................Slightly
carbon, 300 series stainless and manganese steels, when proper preheat and interpass on Carbon Steel..................................................................Yes
temperatures are maintained. Post weld heat treatment may be required for other base on Manganese Steel............................................................Yes
metals. The deposit will crack on cast irons. The material is characterized by a high
hardness (62-67). Wire Dia. Shielding Welding Parameters
Part Number Pkg
Applications: Tillage Tools, Tire Shredders, Hard Banding, Cutting and Shaving knives, in. mm Gas Wire Ext. Amps Volts
Extruder Screws, Shear Blades, Blanking Dies, Piercing Dies, Excellent for cladding high 11965900 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"-5/8" 220-250 19-21
wear areas on equipment
11981400 33# WB 1/16 1.6 98% Ar / 2% O2 5/8"-3/4" 250-300 17-24
Nominal Composition: Small Primary Carbides in a high speed tool steel matrix 11965200 50# PP 1/16 1.6 98% Ar / 2% O2 5/8"-3/4" 250-300 17-24

Stoody.com
32
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 965-G & 965-O Part Number Pkg
Wire Dia. Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY 965-G can be categorized as a general purpose hardfacing alloy that offers a
good balance of impact and abrasion resistance. Analysis and properties are very similar 965-G
to StoodySelf-Hardening. Applications would include both metal-to-metal and metal-to- 11929300 5# PS-LLW .035 0.9 75-80% Ar, Bal. CO2 1/2"-5/8" 80-130 15-20
earth. Deposits are martensitic, forgeable, and are not readily machinable. Can be applied 98% Ar / 2% O2 or
to carbon, low alloy and manganese steel. 11142300 10# PS .035 0.9 1/2"-3/4" 150-200 25-29
75-80% Ar, Bal. CO2
Welding Procedures/Characteristics: DC reverse polarity recommended using either 98% Ar / 2% O2 or
11423100 33# WB .045 1.2 1/2"-3/4" 150-200 25-29
stringer or weave beads. Weldability is very good in flat and horizontal applications. The 75-80% Ar, Bal. CO2
addition of CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter 98% Ar / 2% O2 or
11501500 33# WB 1/16 1.6 3/4"-1" 200-250 27-31
and improves the weldability 75-80% Ar, Bal. CO2
1

Wires
98% Ar / 2% O2 or

Open-Arc and Gas-Shielded Wires


Applications: Tillage Tools, Drag Line Bucket Lips, Tamper Feet, Chisel Plows, Dredge 11823900 50# PP 1/16 1.6 3/4"-1" 200-250 27-31
Parts, Extruded Screws, Muller Tires 75-80% Ar, Bal. CO2

Nominal Composition:
11864500 200# HP 1/16 1.6
98% Ar / 2% O2 or
75-80% Ar, Bal. CO2
3/4"-1" 200-250 27-31 2
Alloy Content 10% (Chromium, Manganese, Silicon, Carbon)
3
98% Ar / 2% O2 or
Iron Base 11875500 400# NTP 1/16 1.6 3/4"-1" 200-250 27-31
75-80% Ar, Bal. CO2
965-O
Mechanical Properties Typical Rockwell Hardness:
11427100 33# WB 1/16 1.6 None or CO2 3/4"-11/4" 200-250 27-31 4

Open-Arc
Base Metals .20% C
Layers: 2 11427000 50# PP 1/16 1.6 None or CO2 3/4"-11/4" 200-250 27-31
Hardness 56-60 HRC
5

STOODY 965 AP-G Deposit Characteristics:


Abrasion Resistance...............................................................Good
STOODY 965 AP-G is a gas-shielded, flux cored, all position, general purpose hardfacing Impact Resistance.................................................................Good
alloy which offers a good balance of impact and abrasion resistance. It can be used 2 Layer Hardness..........................................................57-62 HRC
in both metal-to-metal and metal-to-earth applications. Deposits are forgeable but not Deposit Layers.................................................... 2 Normal, 3 Max.
readily machinable. Stoody 965 AP-G has a smooth semi-spray transfer and can be applied
to carbon, low alloy, and manganese steels. It is magnetic on carbon and low alloy steels Wire Dia. Shielding Welding Parameters
but not on manganese steels. Analysis and properties are similar to Stoody Self-Hardening Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
covered electrode.
11807800 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"- 3/4" 140-225 26-29
Welding Procedures/Characteristics: DC reverse polarity recommended using 75
Argon/25 CO2 shielding gas. This wire has excellent out-of-position characteristics in the 11808600 33# WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"- 3/4" 170-275 24-30
vertical, overhead and horizontal positions. It has a smooth semi-spray transfer and can
be applied to carbon and low alloy steels.
Applications: Tillage Tools, Dredge Parts, Sliding Metal Parts, Tire Shredder Knives, Drag
Line Bucket Lips, Extruder Screws, Tamper Feet, Churn Drills, Muller Tires
Nominal Composition:
Alloy Content 11% (Carbon, Chromium, Manganese, Molybdenum, Silicon)
Iron Base

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
33
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 117 Typical Mechanical Properties:
Hardness:
STOODY 117 gives a semi-austenitic matrix with uniformly dispersed chromium carbides Nominal Hardness................................................43-45 HRC
that provides a deposit with very good impact, abrasion and anti-galling properties. 3 Layers on mild steel...........................................43-45 HRC
Frequently used as both a build-up and hardfacing alloy on manganese and low alloy 2 Layers on Mang. steel........................................38-40 HRC
materials. Workhardens.........................................................55-60 HRC
Welding Procedures/Characteristics: DC reverse polarity recommended using stringer
Wire Dia. Shielding Welding Parameters
beads and fast travel. Light cross-checking pattern develops which allows this material to Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
be applied in multiple layers without difficulty. Weldability is very good and deposits are
not machinable. 11808400 33# WB 1/16 1.6 Open-arc 1"-11/4" 190-230 24-25

1 Applications: Crusher Rolls, Hammers, Bell Type Gyratory Cones, Bucket Lips, Mantles, 11835900 60# Coil 3/32 2.4 Open-arc 1"-11/2" 275-325 25-28
Open-Arc

11289100 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 300-600 31-35


Open-Arc and Gas-Shielded Wires

Dredge pump shells


11320600 110 # QP 7/64 2.8 Open-arc 11/4"-11/2" 300-600 31-35
2 Nominal Composition:
Alloy Content 17% (Chromium, Carbon, Molybdenum, Manganese, Silicon,
11289000 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 300-600 31-35
Copper) 11832400 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 300-600 31-35
3 Iron Base

4
Wires

5 STOODY 133 Typical Mechanical Properties:


Hardness:
STOODY 133 offers good resistance to corrosion, heat, and galling and can be applied 2 Layers on carbon steel......................................39-42 HRC
in multiple layers crack free. Deposits are machinable with carbide tools and will polish 2 Layers on Mang. steel.......................................35-39 HRC
to a mirror finish in service. Can be applied to manganese, carbon and low alloy steels.
Recommended for parts where low coefficient of friction is desirable and where cross Wire Dia. Shielding Welding Parameters
Part Number Pkg
checking is undesirable. in. mm Gas Wire Ext. Amps Volts
Welding Procedures/Characteristics: DC reverse polarity recommended using either 11867600 33# WB .045 1.2 98% Ar / 2% O2 1/2-3/4" 175-225 20-24
stringer or weave beads. The addition of CO2 shielding gas with the 1/16" diameter wire 11319000 33# WB 1/16 1.6 Open-arc or O2 1/2"-1" 175-350 22-26
reduces the amount of spatter and improves the weldability. 11288200 50# PP 1/16 1.6 Open-arc or O2 1/2"-1" 175-350 22-26
Applications: Hog Hammers, Chipper Knife Components, Debarking Hammers, Log Anvils, 11288100 60# Coil 3/32 2.4 Open-arc 3/4"-11/4" 200-350 24-28
Rendering Flights
Nominal Composition:
Alloy Content 35% (Chromium, Nickel, Carbon, Manganese, Silicon,
Molybdenum)
Iron Base

STOODY 121 Typical Mechanical Properties:


Base Metal Layers HRC
STOODY 121 gives a semi-austenitic matrix with uniformly dispersed chromium carbides .20% C................................................................................ 1 40-43
and is recommended for applications where abrasion is severe and impact is only moderate. .20% C................................................................................ 2 48-50
Mang. Steel.......................................................................... 1 40-44
Provides excellent service on a wide variety of heavy equipment and earth engaging tools. Mang. Steel.......................................................................... 2 47-51
Typically cross-checks when applied and is not machinable. Can be applied to carbon, low On carbon steel or low alloy steel: Slightly magnetic
alloy and manganese steels On Mang. steel: Non-magnetic not forgeable or machinable
Welding Procedures/Characteristics: DC reverse polarity recommend using either stringer
or weave beads. The addition of CO2 shielding gas with the 1/16" diameter wire reduces Wire Shielding Welding Parameters
Part Number Pkg
the amount of spatter and improves the weldability. Limit deposits to 2 layers maximum in in. mm Gas Wire Ext. Amps Volts
the downhand position only.. 98% Ar / 2% O2 or
11423300 10# PS .045 1.2 1/2"- 3/4" 175-200 22-26
Applications: Scraper Sides, Scraper Cutters, Vibrator Ditcher Shank, Post Hole Augers, 75-80% Ar, Bal. CO2
Augers, Pug Mill Paddles, Tamper Tools 98% Ar / 2% O2 or
11423200 33# WB .045 1.2 1/2"- 3/4" 175-200 22-26
75-80% Ar, Bal. CO2
Nominal Composition: 11408300 33# WB 1/16 1.6 Open-arc or CO2 1/2"-1" 205-255 24-28
Alloy Content 21% (Chromium, Carbon, Manganese, Silicon)
Iron Base 11420600 50# PP 1/16 1.6 Open-arc or CO2 1/2"-1" 205-255 24-28
11086600 60# Coil 3/32 2.4 Open-arc 3/4"-11/4" 200-350 24-28
11087700 200# HP 3/32 2.4 Open-arc 3/4"-11/4" 200-350 24-28
11000500 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 200-350 24-28
11143700 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 200-350 24-28

Stoody.com
34
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 131 Typical Mechanical Properties:
Hardness:
STOODY 131 is recommended for parts where a low coefficient of friction and 2 Layers on mild steel...........................................40-45 HRC
minimum cross checking are desirable. Deposits provide excellent bearing 2 Layers on Mang. steel........................................37-40 HRC
surfaces on friction type guides, cement mill gudgeons, etc. Can be applied to
carbon, low alloy and manganese steels. Deposits are not machinable or forgeable. Wire Shielding Welding Parameters
Part Number Pkg
Welding Procedures/Characteristics: DC reverse polarity recommended (downhand only) in. mm Gas Wire Ext. Amps Volts
using either stringer or weave beads. Can be applied out-of-position. Generally limited to 11464900 33# WB 1/16 1.6 Open-arc 1/2"-1" 175-225 24-26
2 layers although multiple layers can be applied with proper procedures (fast travel and
preheat control). 11000700 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 250-350 24-28
11143800 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 250-350 24-28
Applications: Gyratory Cross Heads, Guides, Dredge Parts, Pumps 11141400 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 250-350 24-28 1

Wires
Open-Arc and Gas-Shielded Wires
Nominal Composition:
Alloy Content 21%
Iron Base
(Chromium, Molybdenum, Carbon, Silicon, Manganese)
2
3
STOODY 135 Deposit Characteristic:
4

Open-Arc
Abrasion Resistance......................................................... Excellent
STOODY 135 open arc wire is a high chromium-carbon, iron based tubular alloy wire Impact Resistance.................................................................. Low
recommended for metal-to-earth applications subject to severe abrasion. It develops a tight
cross-checking pattern (3/8"-1/2") and is frequently used in crushing and construction
Hardness 2 Layers 1020
Carbon Steel.................................................................54-62 HRC 5
applications. It can be applied to carbon, low alloy, or manganese steels and can be used
in hot wear applications up to 900F. Deposits cannot be machined or forged. Wire Shielding Welding Parameters
Part Number Pkg
Welding Procedures/Characteristics: DC reverse polarity recommended, using either in. mm Gas Wire Ext. Amps Volts
stringer or weave beads. Can be applied to carbon, low alloy or manganese steels. Excellent 11862600 33# WB 1/16 1.6 Open-arc 1" 200-220 24-26
operator appeal in the downhand welding position.
11835100 50# PP 1/16 1.6 Open-arc 1" 200-220 24-26
Applications: Scraper Sides, Cutters and Blades, Shovel Bucket Tooth Adapters, Tillage
Tools, Augers and Auger Flights, Crushing and Grinding Equipment, Ripper Shanks and
Teeth, Bucket Sides and Lips, Conveyor Screws, Fan Blades
Nominal Composition:
Alloy Content 35% (Carbon, Chromium, Manganese, Silicon,
Molybdenum)
Iron Base

STOODY 964 AP-G (PATENT PENDING) Deposit Characteristics:


Abrasion Resistance........................................................ Excellent
STOODY 964 AP-G is a gas shielded, flux cored, all position, general purpose, hardfacing Hardness HRC......................................................................58-64
wire. The deposit is a specially formulated wear resistant alloy which produces a uniform Impact Resistance.................................................................Good
distribution of small primary carbides in a martensitic matrix. The small carbides provide Deposit Layers......................................................................2 Max
greatly improved wear resistance over martensitic steel, many tool steels, and some Surface Cross Checks.............................................................None
conventional chromium carbide allots. 964 AP-G possesses excellent resistance to impact Magnetic
and plastic deformation. Deposits are crack free on carbon 300 stainless and manganese on Stainless Steel.........................................................Slightly
steels. Other base metals should be preheated and post heated appropriately. The material is on Carbon Steel..................................................................Yes
characterized by a high hardness and excellent wear resistance. 964 AP-G is recommended on Manganese Steel............................................................Yes
for parts where cross checking is undesirable. 964 AP-G offers improved weldability over Wire Shielding Welding Parameters
chromium carbide and many other tool steel welding wires. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Applications: Slitter Blades, Auger Flights, Rendering Screws, Tamper Tools, Extruder 11970600 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"-3/4" 140-225 25-29
Screws, Tamper Feet, Tillage Tools, Dredge Parts, Drag Line Bucket Lips
11983700 33# WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 180-250 25-29
Nominal Composition: Small Primary Carbides in a Martensitic Matrix

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
35
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 134 Typical Mechanical Properties:
Hardness:
STOODY 134 is a high chromium-iron alloy recommended for applications subject to severe 1 Pass on mild steel.............................................42-46 HRC
abrasion, moderate impact and high compressive loads. Deposits are generally limited to 2 2 Passes on mild steel..........................................56-60 HRC
layers, develop cross checks and are not machinable or forgeable. Can be used in hot wear 1 Pass on Mang. steel..........................................43-47 HRC
applications up to 900F. 2 Passes on Mang. steel.......................................45-50 HRC
Welding Procedures/Characteristics: DC reverse polarity recommended using either On carbon or low alloy steel: Slightly magnetic
stringer or weave beads. Can be applied to low alloy and manganese steels. Recommended On Mang. steel: Non-magnetic. Not heat treatable.
for downhand welding only.
Wire Shielding Welding Parameters
Applications: Shovel Bucket Tooth Adapters, Vertical Screen Deflector Grates, Grizzly Bars, Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
1 Gyratory Crusher Liners or Concaves, Hammer Mill Rotor Discs, Sizing/Scalping Screens,
Open-Arc
Open-Arc and Gas-Shielded Wires

Crushing Equipment (Rolls, Hammers, Impellers), Bucket Teeth, Lips, Rippers 11000900 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 300-350 26-28
11143900 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 300-350 26-28
2 Nominal Composition:
Alloy Content 33% (Chromium, Carbon, Molybdenum, Manganese, Silicon) 11141500 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 300-350 26-28
Iron Base
3
4
STOODY 964-G (PATENT PENDING) Hardness HRC......................................................................60-65
Wires

5 STOODY 964-G deposit is a specially formulated wear resistant alloy which produces a
Impact Resistance.................................................................Good
Deposit Layers......................................................................2 Max
uniform distribution of small primary carbides in a martensitic matrix. The small carbides Surface Cross Checks.............................................................None
provide greatly improved wear resistance over martensitic steel, many tool steels, and some Magnetic
conventional chromium carbide alloys. 964-G possesses excellent resistance to impact on Stainless Steel.........................................................Slightly
and plastic deformation. Deposits are crack free on carbon 300 stainless and manganese on Carbon Steel..................................................................Yes
steels. Other base metals should be preheated and post heated appropriately. The material on Manganese Steel............................................................Yes
is characterized by a high hardness and excellent wear resistance. 964-G is recommended
for parts where cross checking is undesirable. 964-G offers improved weldability over Wire Welding Parameters
Shielding
chromium carbide and many other tool steel welding wires. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Applications: Slitter Blades, Auger Flights, Rendering Screws, Tamper Tools, Extruder
11965300 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"-3/4" 125-230 18-22
Screws, Tamper Feet, Tillage Tools, Dredge Parts, Drag Line Bucket Lips
11965800 33# WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 275-500 18-22
Alloy Type: Small Primary Carbides in a Martensitic Matrix

Deposit Characteristics:
Abrasion Resistance........................................................ Excellent

STOODY 100HC Typical Mechanical Properties:


Hardness:
STOODY 100HC is a high chromium-iron alloy recommended for applications subject to 2 Passes on mild steel..........................................58-62 HRC
severe abrasion and moderate impact and heat. Develops very tight cross checking pattern 2 Passes on Mang. steel.......................................51-55 HRC
and is frequently used in crushing applications. Generally limited to 2 layers although On carbon or low alloy steel: Slightly magnetic
in the rebuilding of coal pulverizer rolls multiple layers can be applied using specific On Mang. steel: Non-magnetic
welding procedures. Deposits are not machinable or forgeable and can be used in hot wear
applications up to 900F.
Wire Shielding Welding Parameters
Welding Procedures/Characteristics: DC reverse polarity recommended using either Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
stringer or weave beads. Increased deposition can be achieved using straight polarity but
weld soundness will suffer. Can be applied to carbon, low alloy, and manganese steels. 11313400 60# Coil 3/32 2.4 Open-arc 3/4"-11/4" 200-400 26-30
Recommended for downhand welding only. When multiple layers are to be run, stringer 11001000 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 200-400 26-30
beads must be run and deposit must have tight (3/8"-1/2") cross checking pattern in order 11144100 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 200-400 26-30
to be successful.
11141700 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 200-400 26-30
Applications: Gyratory Mantles, Cage Pins, Scrubbers, Crusher Rolls 11235400 500# POP 7/64 2.8 Open-arc 3/4"-11/4" 200-400 26-30
Nominal Composition: 11867100 110# QP 1/8 3.2 Open-arc 11/4"-11/2" 400-550 31-34
Alloy Content 34% (Chromium, Carbon, Manganese, Silicon, Molybdenum) 11807700 500# POP 1/8 3.2 Open-arc 11/4"-11/2" 400-550 31-34
Iron Base

Stoody.com
36
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 101HC Part Number Pkg
Wire Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY 101HC is a high chromium-iron alloy recommended for applications subject to
severe abrasion and moderate impact and heat. Develops very tight cross checking pattern 98% Ar / 2% O2 or
11929200 5# PS-LLW .035 0.9 1/2"-5/8" 80-185 15-24
and is frequently used for applications involving severe metal-to-earth abrasion. Generally 75-80% Ar, Bal. CO2
limited to 2 layers. Deposits are not machinable or forgeable and can be used in hot wear 98% Ar / 2% O2 or
11933400 25# PS .035 0.9 1/2"-5/8" 80-185 15-24
applications up to 900F. 75-80% Ar, Bal. CO2
Welding Procedures/Characteristics: DC reverse polarity recommended using either 11440300 10# PS .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
stringer or weave beads. Can be applied to carbon, low alloy, and manganese steels. The 11436300 33# WB .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
small diameter (.045" and 1/16") wires can be run out of position using relatively fast 11874600 50# PP .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
travel speeds and no oscillation. The addition of CO2 shielding gas with the 1/16" diameter
1
11891500 300# NTP .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
wire reduces the amount of spatter and improves its weldability for out of position work.

Wires
11421000 10# PS 1/16 1.6 Open-arc 1/2"-1" 200-260 24-28

Open-Arc and Gas-Shielded Wires


Applications: Scraper Sides, Cutters, Blades, Ripper Shanks and Teeth, Shovel Bucket 11304700 33# WB 1/16 1.6 Open-arc 1/2"-1" 200-260 24-28
Tooth Adapters, Clam Shell Bucket, Bucket Sides and Lips, Tillage Tools, Augers and Auger
Flights, Conveyor Screws
11304800 50# PP 1/16 1.6 Open-arc 1/2"-1" 200-260 24-28 2
11865500 33# WB 5/64 2.0 Open-arc 3/4"-11/4" 225-375 24-28
Nominal Composition:
Alloy Content 26% (Chromium, Carbon, Manganese, Silicon)
11325200
11901700
50# PP
500# POP
5/64
5/64
2.0
2.0
Open-arc
Open-arc
3/4"-11/4"
3/4"-11/4"
225-375
225-375
24-28
24-28
3
Iron Base 11849200 110# QP 5/64 2.0 Open-arc 3/4"-11/4" 225-375 24-28
4

Open-Arc
Typical Mechanical Properties: 11862500 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29

5
Base Metal Layers Hardness 11861300 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29
.20% C 1 55-58 HRC 11873200 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29
.20% C 2 62-64 HRC
Hardness:
1 Pass on mild steel . . . . . . . . . . . . . . 55-64 HRC
2 Passes on mild steel 59-64 . . . . . . . . . HRC
On mild steel: Slightly magnetic
On Mang. steel: Magnetic

STOODCOR 136 (PATENT PENDING) Typical Mechanical Properties:


Corrosion Resistance..............................................................Good
STOODCOR 136 deposit is an erosion and corrosion resistant alloy deposit. StoodCor 136 Abrasion Resistance........................................................ Excellent
is a specially designed complex carbide alloy suited for hardfacing/cladding applications Impact Resistance............................................... Low Moderate
where erosion and corrosion are of equal concern. The ability of this alloy to resist high Deposit Layers.....................................................................2 Max.
abrasion in a corrosive environment makes it optimal for hardfacing/cladding pipe, plate Hardness......................................................................HRC 60-65
and vessels subjected to erosion and corrosion. The wire possesses excellent weldability Surface Cross Checks...............................................................Yes
and can be used for cladding on plate, pipe ID or elbow ID. Machinability......................................................No, Grinding Only
Applications: Components subject to a combination of corrosion and wear such as Slurry
Pipe, Plate and Vessels found in Mixing, Mining and Quarrying Industries. Wire Welding Parameters
Part Number Pkg Wire Feed Speed
in. mm Wire Ext. Amps Volts
Nominal Composition: StoodCor 136 is a complex carbide deposit producing chromium
and fine primary carbides in an austenitic matrix. 11992100 33# WB 1/16 1.6 200-250 5/8"-3/4" 225-275 24-27
12012800 200# HP 7/64 2.8 180-220 1"-1 1/4" 425-475 27-29
12003600 500# POP 7/64 2.8 180-220 1"-1 1/4" 425-475 27-29

STOODY 100HD Typical Mechanical Properties:


Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 - 62 HRC
STOODY 100HD is a high chromium-iron alloy developed for high deposition rate hardfacing
of large surface areas for extreme abrasion resistance. It develops a very tight cross checking Wire Shielding Welding Parameters
pattern. Stoody 100HD is generally limited to 3 layers. Deposits are not machinable or Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
forgeable and can be used in hot wear applications up to 900 F.
11905600 750# POP 7/64 2.8 Open-arc 3/4"-11/4" 425-650 27-30
Welding Procedures/Characteristics: DC reverse polarity (electrode positive) recommended 11484500 500# POP 7/64 2.8 Open-arc 3/4"-11/4" 425-650 27-30
using stringer or weave beads. Multiple layers require stringer bead technique and deposits
11501100 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 425-650 27-30
must show a tight (3/8" - 1/2") cross check pattern.
11848200 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 425-650 27-30
Applications: Wear Plate Manufacturing, Crusher Roll Rebuilding, Large Tillage Tool 11489700 500# POP 1/8 3.2 Open-arc 1"-11/2" 450-650 30-34
Repair, Coal Pulverizer Rolls and Grinding Rings.
11435900 200# HP 1/8 3.2 Open-arc 1"-11/2" 450-650 30-34
Nominal Composition: 11859000 60# Coil 1/8 3.2 Open-arc 1"-11/2" 450-650 30-34
Alloy Content 36.5% (Chromium, Carbon, Manganese, Silicon)
Iron Base

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
37
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY PC2009 Typical Mechanical Properties:
Hardness......................................................................57-60 HRC
STOODY PC2009 is a chromium carbide wire designed for applying abrasion resistant
deposits inside pipe. Optimized to result in superior weldability for overlaying pipe ID in the Wire Shielding Welding Parameters
Part Number Pkg
flat position and elbows in the horizontal position. Deposits can be ground and can be used in. mm Gas Wire Ext. Amps Volts
in hot wear applications up to 900 F.
11993000 600# POP 7/64 2.8 Open Arc 450-500 28-29
Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or
weave beads. 11993100 60# Coil 7/64 2.8 Open Arc 450-500 28-29

Applications: Pipe ID Cladding

1
Open-Arc

STOODY PR2009 Typical Mechanical Properties:


Open-Arc and Gas-Shielded Wires

Hardness......................................................................59-62 HRC
2 STOODY PC2009 is a chromium carbide wire designed for the repair of worn ID claddings
in pipe elbows. Optimized to result in superior weldability for overlaying pipe ID in the Wire Shielding Welding Parameters
Part Number Pkg
horizontal position. Special deoxidizers within PR2009 make it possible to achieve sound in. mm Gas Wire Ext. Amps Volts
3 ID claddings when repairing worn chromium carbide overlays hydrocarbon contamination
embedded in existing relief cracks. 11983000 600# POP 7/64 2.8 Open Arc 450-500 28-29

4 Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or


weave beads.
11983100 60# Coil 7/64 2.8 Open Arc 450-500 28-29
Wires

5 Applications: Repair Hardface Pipe and Elbow ID Cladding

STOODY 100XHC Typical Mechanical Properties:


Hardness:
STOODY 100XHC is a high chromium-iron alloy recommended for applications subject to 1 Pass on mild steel.............................................55-59 HRC
severe abrasion and moderate impact and heat. Develops very tight cross checking pattern 2 Passes on mild steel..........................................60-66 HRC
and is frequently used in crushing applications. Generally limited to 2 layers. Deposits are 1 Pass on Mang. steel..........................................46-50 HRC
not machinable or forgeable and can be used in hot wear applications up to 900F. 2 Passes on Mang. steel.......................................51-55 HRC
On carbon or low alloy steel: Slightly magnetic
Welding Procedures/Characteristics: DC reverse polarity recommended using either
On Mang. steel: Non-magnetic
stringer or weave beads. Increased deposition can be achieved using straight polarity but
weld soundness will suffer. Can be applied to carbon, low alloy, and manganese steels.
Recommended for downhand welding only. Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Applications: Backhoe Sidecutters, Clinker Grinding Rolls, Catalyst Piping, Crushers, Tool
Joints 11370000 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 225-375 24-28
11384700 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 225-375 24-28
Nominal Composition:
Alloy Content 34% (Chromium, Carbon, Manganese, Silicon, Molybdenum)
Iron Base

STOODY 101HD Nominal Composition:


Alloy Content 36.9% ( Chromium, Carbon, Manganese, Silicon)
STOODY 101HD open arc wire is a higher carbon version of our 100HD. This alloy is ideal for Iron Base
hardface plate applications requiring higher alloy content in 1 or 2 layer deposits. 101HD
is normally deposited on low carbon steel plate and used in severe abrasion applications. Typical Mechanical Properties:
Deposits are not machinable or forgeable and can be used in hot wear applications up Hardness .....................................................................55-62 HRC
to 900F.
Welding Procedures/Characteristics: DC reverse polarity (electrode positive) recommended Wire Shielding Welding Parameters
Part Number Pkg
using stringer or weave beads. Limit to 2 layers maximum. For stringer beads us 25-50% in. mm Gas Wire Ext. Amps Volts
step over, for weave beads use 25-30% step over. 11943400 33# WB 1/16 1.6 Open-arc 1/2"-1" 225-275 24-28
Applications: Wear Plate Manufacturing 11860100 500# POP 7/64 2.8 Open-arc 1"-11/2" 400-600 28-32
11937000 500# POP 1/8 3.2 Open-arc 1"-11/2" 450-650 30-34

STOODY 101HWP Typical Mechanical Properties:


Hardness..............................................................58-62 HRC
STOODY 101HWP is a chromium carbide alloy designed to generate primary carbides in the
first layer. Exhibits superior wear resistance in both single and double layer overlays for use Wire Shielding Welding Parameters
Part Number Pkg
in one or two layer wear plates. Optimized to result in superior weldability for weave and in. mm Gas Wire Ext. Amps Volts
stringer bead deposits on plate. Deposits are not machinable or forgeable.
12013700 60# Coil 7/64 2.8 Open-arc 400-600 28-32
Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or 11993800 500# POP 1/8 3.2 Open-arc 450-650 29-33
weave beads.
Applications: Wear Plate Manufacturing

Stoody.com
38
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 966-G (PATENT PENDING) Deposit Characteristics:
Abrasion Resistance........................................................ Excellent
STOODY 966-G is a molybdenum-tungsten high speed tool steel with a high concentration Impact Resistance..........................................................Moderate
of uniformly distributed small primary carbides. The presence of the small carbides greatly Deposit Layers............................................................................. 2
improve the wear resistance when compared to M-7 tool steel. Stoody 966-G provides wear Hardness......................................................................62-67 HRC
resistance greater than or equal to that of conventional chromium carbides but does not Surface Cross Checks.............................................................None
cross check when proper preheat and welding procedures are used. It is recommended for Magnetic
parts where cross checking is undesirable. It can be applied crack free without preheat on on Stainless Steel.........................................................Slightly
carbon, 300 series stainless and manganese steels, when proper preheat and interpass on Carbon Steel..................................................................Yes
temperatures are maintained. Post weld heat treatment may be required for other base on Manganese Steel............................................................Yes
metals. The deposit will crack on cast irons. The material is characterized by a high hard-
ness (62-67). Wire Dia. Shielding Welding Parameters 1

Wires
Open-Arc and Gas-Shielded Wires
Part Number Pkg
Applications: Tillage Tools, Tire Shredders, Hard Banding, Cutting and Shaving knives, in. mm Gas Wire Ext. Amps Volts
Extruder Screws, Shear Blades, Blanking Dies, Piercing Dies, Excellent for cladding high
wear areas on equipment
11965900
11981400
33# WB
33# WB
.045
1/16
1.2 75-80% Ar, Bal. CO2 1/2"-5/8" 220-250 19-21
1.6 98% Ar / 2% O2 5/8"-3/4" 250-300 17-24
2
Nominal Composition: Small Primary Carbides in a high speed tool steel matrix 11965200 50# PP 1/16 1.6 98% Ar / 2% O2 5/8"-3/4" 250-300 17-24
3
4

Open-Arc
STOODY 968-O Deposit Characteristics:

Stoody 968-O is an open arc, non-chromium bearing hardfacing welding wire which results
Abrasion Resistance........................................................ Excellent
Hardness...................................................................66 69 HRC 5
in a deposit that has wear resistance and hardness equal to or greater than conventional Impact Resistance................................................ Low - Moderate
chromium carbide deposits. Deposit Layers......................................................................2 Max
Surface Cross Checks.............................................................None
Stoody 968-O was specially formulated to eliminate chromium in the wire and still provide
Machinability1.....................................................No, Grinding Only
outstanding wear resistance. As there is no chromium in the welding wire, the emission of
Magnetic
hexavalent chromium during welding is reduced or completely eliminated (depending on the
on Stainless Steel.......................................................Slightly
chromium content of the base metal or pre-existing weld deposit).
on Carbon Steel................................................................Yes
Stoody 968-O provides a wear resistant overlay for applications where hexavalent chromium on Manganese Steel.........................................................Yes
in welding fumes cannot be reduced by work practice controls.
1
Grind deposit with soft tool steel grinding wheels to prevent burning and heat checking
Applications: Agriculture, Quarrying, Mining of the surface.
Nominal Composition: Small Primary Carbides in an Iron Base Matrix
Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
12010100 33# WB .045 1.2 None or 98/2 Ar-O2 1/2"-5/8" 150-250 19-24
12010000 33# WB 1/16 1.6 None or 98/2 Ar-O2 5/8" - 1" 225-300 20-26

STOODY 970-G Deposit Characteristics:


Abrasion Resistance........................................................ Excellent
Stoody 970-G is a non-chromium bearing hardfacing welding wire which results in a deposit Hardness...................................................................67 71 HRC
that has wear resistance and hardness equal to or greater than conventional chromium Impact Resistance................................................ Low - Moderate
carbide deposits. Deposit Layers......................................................................2 Max
Surface Cross Checks...............................................................Yes
Stoody 970-G was specially formulated to eliminate chromium in the wire and still provide
Machinability1.....................................................No, Grinding Only
outstanding wear resistance. As there is no chromium in the welding wire, the emission of
Magnetic
hexavalent chromium during welding is reduced or completely eliminated (depending on the
on Stainless Steel.......................................................Slightly
chromium content of the base metal or pre-existing weld deposit).
on Carbon Steel................................................................Yes
Stoody 970-G provides a wear resistant overlay for applications where hexavalent chromium on Manganese Steel.........................................................Yes
in welding fumes cannot be reduced by work practice controls.
1
Grind deposit with soft tool steel grinding wheels to prevent burning and heat checking
Applications: Agriculture, Quarrying, Mining of the surface.
Nominal Composition: Small Primary Carbides in an Iron Base Matrix If welding on heavy forging or casting skins, grind clean prior to welding.

Wire Shielding Welding Parameters


Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
11994800 33# WB .045 1.2 98/2 Ar-O2 1/2"-5/8" 150-250 19-22
11994700 50# WB 1/16 1.6 98/2 Ar-O2 5/8"-3/4" 225-300 19-24
11996200 33# WB 1/16 1.6 98/2 Ar-O2 5/8"-3/4" 225-300 19-24

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
39
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
SA/SUPER 20 Mechanical Properties Typical Rockwell Hardness:
Hardness:
SA/SUPER 20 is a very highly alloyed chromium-tungsten-moly-iron wire used for 1 Layer on mild steel............................................60-65 HRC
service involving very severe abrasive conditions and hot wear up to 1100F. The abrasion 1 Layer on Mang. steel..........................................58-63 HRC
resistance of this alloy approaches that of a tungsten carbide. Deposits are not machinable
or forgeable and develop a tight cross check pattern. Wire Shielding Welding Parameters
Part Number Pkg
Welding Procedures/Characteristics: DC reverse polarity recommended using either in. mm Gas Wire Ext. Amps Volts
stringer or weave beads. Can be applied to carbon, low alloy, and manganese steels. 11456000 33# WB 1/6 1.6 Open-arc or CO2 1"-11/4" 200-250 24-28
Recommended as a single layer wire and for flat welding only.
11896900 50# PP 1/6 1.6 Open-arc or CO2 1"-11/4" 200-250 24-28
Applications: Shredder Wear Parts, Ash Fans, Feed Mill Hammers, Pulverizers 64750755 60# Coil 7/64 2.8 Open-arc 1"-11/2" 350-500 26-30
1 Nominal Composition:
Open-Arc
Open-Arc and Gas-Shielded Wires

Alloy Content 38% (Chromium, Molybdenum, Carbon, Tungsten,


2
Iron Base
Manganese, Silicon)

3 STOODY CP-2000 Deposit Characteristic:


Hardness......................................................................58-64 HRC
4 STOODY CP2000 is a specially formulated chromium carbide alloy designed to produce
a high concentration of uniformly distributed small primary chromium carbides in an
Impact Resistance..........................................................Moderate
Surface Cross Check................................................................Yes
Wires

austenitic matrix. The formulation has been optimized to result in superior weldability for Machinability............................................................................. No
5 a broad range of single and multiple layer applications. The high concentration of small
primary carbides greatly improves wear resistance and toughness over conventional
Magnetic
on Carbon Steel............................................................Slightly
chromium carbide alloys. It can be applied to carbon, low alloy and manganese steels. In on Manganese Steel............................................................. No
special applications such as coal pulverizer rebuilding, it can be applied to cast irons. The Wire Shielding Welding Parameters
deposits can not be machined or forged and can be used in hot wear applications up to 900F. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Applications: IDPipe & Elbow Cladding, Hardface Plate Cladding, Gyratory Mantles, 11907600 33# WB .045 1.2 Open-arc 1/2"-3/4" 175-225 22-26
Multiple layer hardface build up application on Coal & Cement Pulverizer Rolls &
Grinding Rings 11886500 33# WB 1/16 1.6 Open-arc 3/4"-1" 200-250 24-28
11876600 50# PP 5/64 2.0 Open-arc 11/4"-11/2" 250-300 25-28
Nominal Composition: Primary Chromium Carbides in an Austenitic Matrix 11890000 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11870400 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11879800 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11870500 500# POP 1/8 3.2 Open-arc 11/4"-11/2" 450-650 29-33

STOODY 600 Part Number Pkg


Wire Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY 600 is an open arc wire which produces a titanium carbide bearing deposit. It has
excellent abrasion resistance, yet maintains toughness for good impact resistance. Stoody 11930300 33# WB .045 1.2 Open-arc 1/2"-3/4" 150-225 22-26
600 exhibits good operational characteristics and excellent slag removal when compared 11934300 200# HP .045 1.2 Open-arc 1/2"-3/4" 150-225 22-26
to other titanium carbide wires. It is particularly suited to high stress application such as 11886600 33# WB 1/16 1.6 Open-arc 3/4"-1" 200-300 22-26
cement clinker crusher rolls. 11928000 200# HP 1/16 1.6 Open-arc 3/4"-1" 200-300 22-26
Welding Procedures/Characteristics: An open arc wire designed for DC reverse polarity. 11846000 60# Coil 3/32 2.4 Open-arc 11/4"-11/2" 300-400 25-27
It can be applied in multiple layers to carbon and low alloy steel as well as manganese. 11916600 500# POP 3/32 2.4 Open-arc 11/4"-11/2" 300-400 25-27
Applications: High Pressure Cement Rolls, Bucket Lips, Muller Tires, Hammer Crushers, 11814400 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 400-500 26-28
Tillage Tools, Chisel Plows, Tamper Feet, Hard Banding 11929400 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 400-500 26-28
Nominal Composition:
Alloy Content 19% (Carbon, Manganese, Silicon, Chromium,
Molybdenum, Titanium)
Iron Base
Deposit Characteristic:
Abrasion Resistance........................................................Very Good
Impact Resistance................................................................. High

Mechanical Properties Typical Rockwell Hardness:


Hardness:
1 Layer on mild steel................................................. 59 HRC
2 Layer on mild steel................................................. 41 HRC
3 Layer on mild steel................................................. 37 HRC

High Pressure Clinker Crusher Roll

Stoody.com
40
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 143 Nominal Composition:
Alloy Content 37% (Carbon, Chromium, Manganese, Niobium, Silicon)
STOODY 143 deposit consists of primary chromium carbides and secondary columbium Iron Base
(Niobium) carbides in an austenitic matrix. Deposits posses high abrasion resistance and
maintain hardness up to 1100F. Typical Mechanical Properties:
Welding Procedures/Characteristics: DC reverse polarity (DCEP) is recommended using Abrasion Resistance.......................................................Very Good
stringer or weave beads. Can be applied to carbon, low alloy or manganese steels. Limited Impact Resistance.................................................................. Low
to three layers maximum. Hardness (3 layers)........................................................... 60 HRC

Applications:
Coal and Steel Industry: Exhaust Fan Blades, Crushers, Coke Pusher Shoes, Wear Plates, Wire Shielding Welding Parameters
Part Number Pkg
Hoppers, Shoots and Screens in. mm Gas Wire Ext. Amps Volts
1

Wires
Open-Arc and Gas-Shielded Wires
Cement and Refractory: Cement Screws, Cement Dryers, Hot Cement Cones, Cement Furnace 11877000 33# WB 1/16 1.6 Open-arc 3/8"-1/2" 170-220 24-26
Parts, Mixer Blades, Presses
Non-Ferrous Metals: Copper Ladels, Zinc Pots, Tin Mill Parts, Copper Bar Guides, Zinc
11867800
11857800
60# Coil
500# POP
7/64
7/64
2.8
2.8
Open-arc
Open-arc
1"-11/2"
1"-11/2"
280-550
280-550
28-32
28-32
2
Scrapers
Mining: Wear Plates, Excavator Bucket Teeth, Conveyor Screws, Slurry Pipes 3
4

Open-Arc
STOODY CP-2001 Deposit Characteristic:

STOODY CP-2001 is a specially formulated chromium carbide alloy designed to produce a


Hardness HRC.................................................................................63-67
Impact Resistance.....................................................................Moderate 5
high concentration of uniformly distributed small primary chromium carbides and secondary Surface Cross Check...........................................................................Yes
niobium and vanadium carbide in an austenitic matrix. The formulation has been optimized to Machinability.........................................................................................No
result in superior weldability for a broad range of single and multiple layer applications. The Magnetic
high concentration of small carbides greatly improves wear resistance and toughness over on Carbon Steel.......................................................................Slightly
conventional chromium carbide alloys. It can be applied to carbon, low alloy, and manganese on Manganese Steel........................................................................No
steels. In special applications such as tar sand slurry pipes, coal pulverizer rebuilding, it can
be applied to cast irons. The deposits can not be machined or forged. Wire Shielding Welding Parameters
Part Number Pkg
Applications: ID pipe & elbow cladding, Hardface plate cladding, Gyratory mantles, Multiple in. mm Gas Wire Ext. Amps Volts
layer hardface build up application on coal & cement pulverizer rolls & grinding 11931000 25# PS-LLW 1/16 1.6 Open-arc 3/4"-1" 200-250 24-28
Nominal Composition: Primary Chromium Carbides and Secondary Niobium and Vanadium 11961200 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
Carbides in an Austenitic Matrix 11925000 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11923400 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11923300 500# POP 1/8 3.2 Open-arc 11/4"-11/2" 450-650 29-33

STOODY 145 Nominal Composition:


Alloy Content 45% (Carbon, Chromium, Molybdenum, Manganese, Niobium,
STOODY 145 is a highly alloyed open arc wire with high abrasion resistance, high corrosion Tungsten, Vanadium, Silicon)
resistance and high hardness at elevated temperatures. The Stoody 145 alloyed wire Iron Base
contains columbium (niobium), which contributes to its excellent high temperature
abrasion resistance up to 1500F (816C). Typical Mechanical Properties:
Welding Procedures/Characteristics: DC reverse polarity (DCEP) is recommended using Abrasion Resistance................................................ Excellent
stringer or weave beads. Can be applied to carbon, low alloy or manganese steels. Limited Impact Resistance........................................................... Low
to two layers maximum. Hardness (2 layers).............................................59-61 HRC

Applications: Wire Shielding Welding Parameters


Part Number Pkg
Iron and Steel Industry: Guides, Sinter Plant Parts, Blast Furnace Parts, Slag Rakes, Hot in. mm Gas Wire Ext. Amps Volts
Guide, Hot Ash Elbows, Exhaust Fan Blades, Crushers, Coke Pusher Shows, Hot Screens,
11944900 60# Coil 3/32 2.4 Open-arc 3/4"-11/4" 250-500 26-30
Tilt Fingers, Hot Billet Handlers.
11414300 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 300-550 28-34
Cement and Refractory: Cement Screws, Cement Dryers, Hot Cement Cones, Cement
11484700 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 300-550 28-34
Furnace Parts, Mixer Blades, Presses
Non-Ferrous Metals: Copper Ladles, Slag Ladels, Zinc Pots, Tin Mill Parts, Copper Bar 11440200 500# POP 7/64 2.8 Open-arc 3/4"-11/4" 300-550 28-34
Guides, Zinc Scrapers 11949200 200# HP 1/8 3.2 Open-arc 11/2"-13/4" 400-600 32-34
Mining: Wear Plates, Excavator Bucket Teeth, Conveyor Screws, Slurry Pipes 11871300 500# POP 1/8 3.2 Open-arc 11/2"-13/4" 400-600 32-34

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
41
Open-Arc and Gas-Shielded Wires
GROUP 4: METAL TO EARTH FOR EXTREME
ABRASION AND LOW IMPACT
STOODY 130 Typical Mechanical Properties:
Hardness of Borium Particles......................... 9.9 on Mohs Scale
STOODY 130 wire provides the ultimate wear resistance and the ability to cut earth On carbon or low alloy steel: magnetic
formations because of the tungsten carbide particles contained in the wire. Not recommended for Mang. steel.
Not forgeable or machinable.
Welding Procedures/Characteristics: To maximize the benefits of this open arc wire,
the welding current should be kept to an absolute minimum. DC reverse (18-24 volts)
polarity is recommended using stringer beads in a single layer; relief checks. Bonds readily Wire Shielding Welding Parameters
to carbon and low alloy steels Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Applications: Scoop Lips and Teeth, Ripper, Muller Plows Augers, Pug Mill Knives, Chisel 11413200 33# WB 1/16 1.6 Open-arc 1/2" 90-120 18-24
Plow, Ammonia Injectors, Auger Flights, Cultivator Chisels, Ditcher Teeth, Swing Hammers,
1 Ensilage Knife, Raymond Mill Plows, Tillage Tools of All Types 11001100 60# Coil 7/64 2.8 Open-arc 1/2" 120-150 18-24
Open-Arc
Open-Arc and Gas-Shielded Wires

Nominal Composition:
2 Alloy Content 60%
Iron Base
(Tungsten Carbide)

3
4
STOODY 140 Deposit Characteristic:
Wires

5 STOODY 140 wire consists of tungsten carbide particles in a nickel chrome boron matrix.
Abrasion Resistance........................................................ Excellent
Matrix Harness Single Layer.........................................50-60 HRC
This microstructure gives Stoody 140 superior toughness, corrosion and excellent fine Matrix Hardness Two Layer...........................................50-60 HRC
particle erosion resistance in slurry type applications Deposit Layers.............................................................2 Maximum
Surface Cross Check................................ Depends on application
Applications: Dredge Rotary Cutter Heads, Pipe ID & Filtering Screens, Drill Bits &
Machinability............................................................................. No
Stabilizers, Augers, Rotors
Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
11883800 25# WB, LLW 1/16 1.6 75-80%Ar, Bal. CO2 5/8"-1" 190-230 18-20

VANCAR Typical Mechanical Properties:


2400 (Carbide Hardness)
VANCAR deposits contain vanadium carbides. Vanadium carbide is close to the wear (KHN 100g)
resistance of tungsten carbide, with superior impact resistance. A unique feature of this Deposits are magnetic.
product is that the vanadium carbides dissolve and reform in the deposit. Deposits cannot be flame cut
Various Carbides............................................8.9-9.5 Mohs Scale
Welding Procedures/Characteristics: An open arc wire for DC reverse polarity welding
that can be applied in multiple layers.
Wire Shielding Welding Parameters
Applications: Ripper Shanks and Teeth, Dozer End Bits, Auger Bits, Tiller Tines, Dry Cement Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Pump Screw, Ammonia Injector, Pug Mill Knife, Cultivator Chisel
11904300 25# PS 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Nominal Composition: 11420200 33# WB 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Alloy Content 29% (Vanadium, Tungsten, Carbon, Silicon, Manganese, 11420100 50# PP 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Molybdenum, Nickel)
Iron Base 11333700 60# Coil 3/32 2.4 Open-arc 1"-11/4" 200-300 25-27

Stoody.com
42
Open-Arc and Gas-Shielded Wires
GROUP 4: METAL TO EARTH FOR EXTREME
ABRASION AND LOW IMPACT
STOODY 155FC Deposit Characteristic:
Abrasion Resistance.................................................................. Excellent
STOODY 155FC deposit consists of tungsten carbide particles in a nickel silicon boron Matrix Harness Single Layer.......................................35 - 45 HRC
matrix. This microstructure gives Stoody 155FC significant abrasion resistance as well as Matrix Hardness Two Layer.........................................35 - 45 HRC
superior toughness and corrosion resistance. Stoody 155FC provides improved weldability Deposit Layers.............................................................2 Maximum
through enhanced wetting, tie-in and arc stability. Stoody 155FC is well suited for build up Surface Cross Check................................................................. No
and buffer layers when thicker weld deposits are desired and is the ideal underlay for the Machinability............................................................................. No
higher tungsten carbide content of Stoody 160FC. Grinding Diamond
Applications: Process screw flight edges, Drill bits & stabilizers build-up, Hardbanding
(Open-Hole) Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
1

Wires
Argon 75 - 90%,

Open-Arc and Gas-Shielded Wires


12022600 33# WB 1/16 1.6 1/2" - 5/8" 130 - 225 17-18
Bal. CO2
2
STOODY 160FC Deposit Characteristic: 3
Abrasion Resistance.................................................................. Excellent
STOODY 160FC deposit consists of tungsten carbide particles in a nickel silicon boron Matrix Harness Single Layer................................................ 38 - 45 HRC 4

Open-Arc
matrix. Due to higher tungsten carbide content, Stoody 160FC is an ideal hardfacing overlay Matrix Hardness Two Layer.................................................. 40 - 50 HRC
with a microstructure that delivers superior toughness and resistance to corrosion and fine
particle erosion in slurry type applications. It also provides improved weldability through
Deposit Layers....................................................................... 2 Maximum
Surface Cross Check..........................................Depends on application 5
enhanced wetting, tie-in and arc stability. Machinability.........................................................................................No
Applications: Dredge Rotary Cutter Heads, Pipe ID & Filtering Screens, Drill Bits &
Stabilizers Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
92% Ar / 8% CO2
12022500 33# WB 1/16 1.6 or 75-80% Ar, 1/2" - 5/8" 130 - 200 17-18
Bal. CO2

STOODY 160DM Deposit Characteristic:


Abrasion Resistance.................................................................. Excellent
STOODY 160DM wire consists of a mixture of cast and macrocrystalline tungsten Matrix Hardness Single Layer.................................................50-60 HRC
carbide particles in a nickel silicon boron matrix. This microstructure gives Stoody 160DM Matrix Hardness Two Layer.....................................................50-60 HRC
superior toughness, corrosion and excellent fine particle erosion resistance in slurry type Deposit Layers....................................................................... 2 Maximum
applications. Micro constituents add to increased wear resistance. Surface Cross Check..........................................Depends on application
Machinability.........................................................................................No
Applications: Dredge Rotary Cutter Heads, Pipe ID & Filtering Screens, Drill Bits & Stabilizers
Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
11966700 50# PP 7/64 2.8 Open-arc 5/8"-1" 275-325 17-20

Stabilizer Flight

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
43
Open-Arc and Gas-Shielded Wires
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES (cobalt and nickel)
STOODITE 6-M Nominal Composition:
Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Manganese, Silicon,
STOODITE 6-M is the most widely used cobalt alloy having excellent resistance to many Nickel, Molybdenum)
forms of mechanical and chemical degradation over a wide temperature range. Particular Cobalt Base
attributes are its outstanding self mated anti-galling properties, high temperature hard-
Typical Mechanical Properties:
ness and high resistance to cavitation erosion.
1 Layer..................................................................27-33 HRC
Certification to AWS A5.21, Type ErCoCr-A. 2 Layers................................................................36-39 HRC

Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring
Wire Shielding Welding Parameters
proper preheat, controlled interpass temperatures and cooling rates. Special power Part Number Pkg
supplies (i.e. pulsed arc, etc.) are used to reduce penetration and base metal dilution. in. mm Gas Wire Ext. Amps Volts

1 Crack free deposits up to 2 layers. 810722182045 25# WB, LLW .045 1.2 Argon 1/2"-5/8" 180-200 25-27
Open-Arc
Open-Arc and Gas-Shielded Wires

Applications: Flights of Extrusion Screws, Sinker Roll Bushings in Steel Mill, Soaking Pit 810722182062 25# WB, LLW 1/16 1.6 Argon 5/8"-3/4" 280-300 26-28

2 Tong Bit, Shafts 810642184094 50# Coil 3/32 2.4 Open-arc 3/4"-1" 340-360 26-28

3
4 STOODITE 12-M Typical Mechanical Properties:
1 Layer..................................................................39-41 HRC
Wires

5 STOODITE 12-M is an alloy cored wire for GMAW applications. The composition differs from
the bare rod slightly in the silicon, manganese and iron levels in that they are higher. It is
2 Layers................................................................44-45 HRC

more wear resistant than 6 (contains a higher volume of carbides) but with lower impact Wire Shielding Welding Parameters
strengths. Certification to AWS A5.21, Type ErCoCr-B. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring 811222182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 23-27
strict adherence to correct preheat, interpass temperatures and controlled cooling rates in
mandatory to insure crack free deposits. It is more crack-sensitive than Stoodite 6.
Applications: Valve Parts, Pump Parts, Tips of Aircraft Turbine Blades, Chain Saw Bars,
Saw teeth, Carpet Knives, Cutter Rolls, Bar Mill Twist Rolls
Nominal Composition:
Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Silicon, Manganese,
Molybdenum, Nickel)
Cobalt Base

STOODITE 1-M Typical Mechanical Properties:


1 Layer..................................................................41-43 HRC
STOODITE 1-M wire has the greatest volume of carbides because of the carbon content 2 Layers................................................................46-48 HRC
producing excellent resistance to abrasion with some sacrifice in toughness. The manganese,
silicon, and iron levels are somewhat higher than the other wires.
Wire Shielding Welding Parameters
Part Number Pkg
Certification to AWS A5.21, Type ERCoCr-C. in. mm Gas Wire Ext. Amps Volts
Welding Procedures/Characteristics: Should be welded with direct current reverse polarity. 11455300 25# WB, LLW .045 1.2 Argon 1/2"-5/8" 180-200 25-27
M type wires can be used either automatic or semi-automatic. Two layer deposits are 810222182062 25# WB, LLW 1/16 1.6 Argon 5/8"-3/4" 280-300 26-28
required to achieve hardness. Preheat is necessary to control or minimize cracking.
Applications: Screw Components, Pump Sleeves, Cross Heads, Valves, Pumps, Mixer Rotors,
Bodies and Tip Sides, Hydropulper Disc Segments, Soaking Pit - Tong Bits
Nominal Composition:
Alloy Content 96% (Carbon, Manganese, Silicon, Chromium, Tungsten)
Cobalt Base

Stoody.com
44
Open-Arc and Gas-Shielded Wires
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES (cobalt and nickel)
STOODITE 21-M Typical Mechanical Properties:
1 Layer..................................................................16-19 HRC
STOODITE 21-M is a continuous alloy cored wire for GMAW applications with excellent high 2 Layers................................................................22-26 HRC
temperature strength making it suitable for use on hot die parts. The deposits are inherently Workhardened.......................................................40-45 HRC
resistant to galling, cavitation erosion, and corrosion. Abrasion resistance is lower than
the other wires but its impact strength at high temperatures, anti-galling properties and Wire Shielding Welding Parameters
Part Number Pkg
corrosion resistance are outstanding. in. mm Gas Wire Ext. Amps Volts
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring 812122182045 25# WB, LLW .045 1.2 Argon 1/2"- 5/8" 180-200 25-27
proper preheat, interpass temperatures and controlled cooling to minimize or produce a 812122182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 26-28
crack free deposit.
Applications: Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears, Erosion Shields,
1

Wires
Open-Arc and Gas-Shielded Wires
Forging Dies. Certification to AWS A5.21, Type ERCCoCr-E.
Nominal Composition:
Alloy Content 96% (Chromium, Molybdenum, Iron, Nickel, Manganese, Silicon,
2
Carbon, Tungsten)
Cobalt Base 3
4

Open-Arc
STOODY 60-M Typical Mechanical Properties:
Abrasion Resistance ............................................... Excellent
5
STOODY 60-M semi-automatic wire is a tubular nickel-based hardfacing wire with a Impact Resistance........................................................... Fair
nominal hardness of HRC 60. It flows easily onto base metals and yields smooth deposits. Corrosion Resistance......................................................Good
Deposits maintain a high level of hardness up to 1200F and resist galling, pitting, and Hardness (2 Layers)..............................................55-60 HRC
corrosion in addition to abrasion. It can be deposited on low and medium carbon steels,
stainless steels, and cast irons. Part Wire Shielding Welding Parameters
Pkg
Welding Procedures/Characteristics: A gas shielded tubular wire for welding with DC Number in. mm Gas Amps Volts
reverse polarity (DCEP). It can be deposited in multiple layers on low and medium carbon 11931700 25# WB, LLW .045 1.2 75-80% Ar, Bal. CO2 175-195 21-23
steels and cast iron.
(short arc transfer)
Applications: Draw Blocks, Slurry Pipe Elbows, Impeller Screws 11931700 25# WB, LLW .045 1.2 75-80% Ar, Bal. CO2 160-200 27-29
Can be certified to AWS A5.21, Type ERCNiCr-C. (semi-spray transfer)
11504500 25# WB, LLW 1/16 1.6 Argon 200-240 24-26
Nominal Composition:
Alloy Content 95% (Carbon, Chromium, Iron, Silicon, Boron, Manganese)
Nickel Base

STOODY C-M Typical Mechanical Properties:


Deposit hardness (2-Layer):
STOODY C-M is a fabricated alloy cored wire for automatic/semi-automatic welding that As deposited.............................................................. 95 HRC
produces a deposit resistant to high heat and corrosion accompanied by abrasion and/or Workhardened............................................................ 35 HRC
impact. It has good hardness up to 1200F. It is machinable but workhardens.
Welding Procedures/Characteristics: An automatic/semi-automatic wire for DC reverse Wire Shielding Welding Parameters
Part Number Pkg
polarity welding that can be applied in multiple layers. in. mm Gas Wire Ext. Amps Volts

Applications: Hot Forge Dies, Hot Shear Blades, Forging Hammer Dies, Mill Guided, Shafts 827322282062 25#WB, LLW 1/16 1.6 Argon 5/8" - 3/4" 180-200 26-28
Open-arc or
Nominal Composition: 827322284094 50# PP 3/32 2.4 1/2" - 1" 200-350 26-30
Argon
Alloy Content 94% (Molybdenum, Chromium, Iron, Silicon, Manganese, Carbon) 11877100 500# POP 1/8 3.2 Open-arc 11/4" -11/2" 350-400 28-30
Nickel Base

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
45
Submerged Arc Wires
STOODY ALLOYS FOR AUTOMATIC SUBMERGED ARC APPLICATION

Deposit characteristics of Stoody submerged-arc alloys


are affected by welding procedure and flux. The data
presented here is based on typical deposits made with
recommended procedures and proper preheat, interpass
temperature and post weld cooling of the work piece.

Stoody submerged arc wires can be applied with AC


or DC welding current. When applied with DC welding
current either DCEN or DCEP may be used with but
one exceptionDCEP polarity only is recommended
for Stoody 103CP. Straight polarity produces faster
deposition speed while reverse polarity offers smoothest
surface appearance. Hardnesses obtained with straight
polarity will be slightly higher than those obtained with
reverse polarity.

Certain sizes other than those shown are available on


special order. Standard package for 7/64" (2.8 mm) wire
is 60 pound 12" I.D. coil. Standard package for 1/8" (3.2 mm) and 5/32" (4.0 mm) wires are 200 pound Halfpaks and
Submerged Arc Wires

500 pound Payoffpaks. All materials listed are for use on weldable grades of carbon and alloy steels. Stoody 103CP can
also be used on Hadfield manganese.

STOODY TYPE S FLUX AND ROLL RITE FLUX


Type S and Roll Rite Fluxes are manufactured to Stoody specifications and are designed specifically for alloy overlays. Use of Type S
Flux and Roll Rite Flux with Stoody automatic submerged-arc wires insures designed deposit chemistry. Slag removed is excellent
at elevated temperatures. Type S Flux (PN 11008400) is packed in 50 pound bags and shipped 3,000 pounds to a pallet. Roll Rite
Flux (PN 11257000) is packed in 55 pound bags and shipped 2,200 pounds to a pallet.

STOODY THERMACLAD WIRES


Stoody ThermaClad wires are designed to run in a neutral flux, Stoody R-20 (PN 11810900 55# Bag). This wire/flux combination
results in a better control of chemistry as the process is less sensitive to welding parameter variations. ThermaClad wires should,
in general, be run DCEP. They can be run DCEN under controlled conditions.

For a more detailed description of ThermaClad wires please refer to ThermaClad Bulletin 1045.

Caution: Do not mix wire-flux combinations. i.e. Do not run Stoody wires with R-20 flux or ThermaClad wires with Stoody S-Flux. Resulting deposits may crack or will have vastly
different properties than those reported in the literature.

Stoody.com
46
Submerged Arc Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
A. BUILD-UP OF CARBON STEELS
STOODY 104 / THERMACLAD 104 Part Number Pkg
Wire
Flux
Welding Parameters
in. mm Wire Ext. Amps Volts
STOODY 104 has excellent resistance to impact and plastic deformation. Ideal for build-up
and for under base to support hard-facing. Deposits are crack-free, can be machined STOODY 104
with high speed tools, easily machinable with carbide tools. Can be flame cut. Maximum 11431100 500# POP 3/32 2.4 Stoody S 1"-11/2" 250-300 28-30
thickness is unlimited. Nominal hardness of all-weld deposit made with Stoody Type S 11001400 60# Coil 7/64 2.8 Stoody S 1"-11/2" 300-325 28-30
Flux is 29 HRC. 11820300 60# Coil 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Applications: Build-Up prior to Hard-Facing of Tractor Rollers, Idlers, Trunnions, Rolls, 11040900 200# HP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Cable Drums. Used as final overlay on Rail Links, Table Rolls, Shaft Rebuildingsuch 11039500 500# POP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
areas as Journals, Packing Glands, Splines and Threads. 11902800 750# POP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Nominal Composition: 11111900 500# POP 5/32 4.0 Stoody S 1"-11/2" 425-475 28-30
Alloy Content 6% (Manganese, Silicon, Chromium, Carbon) THERMACLAD 104
Iron Base 11826700 500# POP 3/32 2.4 Stoody R-20 1"-11/2" 300-400 25-29
11857500 500# POP 1/8 3.2 Stoody R-20 11/4"-11/2" 400-500 26-30
11880100 60# Coil 1/8 3.2 Stoody R-20 11/4"-11/2" 400-500 26-30
11828100 500# POP 5/32 4.0 Stoody R-20 11/4"-11/2" 450-600 28-32

THERMACLAD ROLL BUILD 3 Nominal Composition:


C: 0.06%, Mn: 1.5%, Si: 0.4%, Cr: -, Ni: 2.6%, Mo: 0.6%
Stoody ThermaClad Roll Build 3 deposit is a low alloy steel designed for an optimum Deposit Characteristics:
combination of strength and toughness. The low carbon content of the deposit lends Abrasion Resistance........................................................ Excellent
to good weldability and the substitutional strengthening lends to excellent mechanical
properties that are insensitive to welding conditions as well as roll service conditions. The
Impact Resistance.................................................................Good
Hardness ........................................................(3 layers) - 22 HRC
1
thickness of the deposit is unlimited.

Submerged Arc Wires


Welding Procedures/Characteristics: DC reverse polarity (DCEP) is recommended using Wire Welding Parameters
Part Number Pkg Flux
stringer or weave beads. No limit to layers. in. mm Wire Ext. Amps Volts

Applications: Cement and Refractory: Roll Build Up, Shaft Rebuilding. 11864000 500# POP 1/8 3.2 1 1/4"- 1 1/2" 400-500 26-30
11937700 750# PO 1/8 3.2 1 1/4"- 1 1/2" 400-500 26-30

Steel Mill Roll

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
47
Submerged Arc Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
D. JOINING AND BUILD-UP OF CAST IRONS
CASTWELD Ni55-O/S Deposit Characteristic:
Machinability......................................................................................Poor
CASTWELD Ni 55-O/S open arc wire is used on worn cast iron parts requiring joining or build Number of Deposit Layers.........................................................Unlimited
up. It has good tolerance for the high phosphorus often found in cast irons. It works well Tensile Strength, Ksi.............................................................................75
when welding thick sections, and is also recommended for joining cast iron to dissimilar Yield Strength, Ksi................................................................................46
metals. Castweld Ni 55-O/S can also be submerged arc welded using a neutral flux. Elongation.........................................................................................18%
Applications: Joining, Build Up & Repair of Cast Iron Parts, Engine Blocks & Heads, Cast
Iron Universal Joints Welding to Steel Drive Shafts, Pump Housings, Assorted Castings Wire Welding Parameters
Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
11895600 33# WB, LLW .045 1.2 None 1/2"-5/8" 140-170 23-26
11858700 33# WB, LLW 1/16 1.6 Stoody R-20 1"-11/4" 250-300 18-30
11863300 50# PP 3/32 2.4 Stoody R-20 1"-11/2" 325-400 31-33

CASTWELD Ni55-S (55% Nickel Type) Nominal Composition:


Nickel
CASTWELD Ni55-S is used on worn cast iron parts requiring joining or build up. It has good Iron Base
tolerance for the high phosphorus often found in cast irons. It works well when welding
thick sections, and is also recommended for joining cast iron to dissimilar metals. When Wire Welding Parameters
welding cast iron always preheat and slow cool. Convex beads preferred. Peen when Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
possible to relieve stresses.

1
11902500 50# PP 3/32 (2.4) Stoody R-20 1" -11/2" 325-400 31-33
Applications: Joining or Build Up on Cast Iron Parts, i.e. Pump Housings, Engine Blocks.
Also for Joining Cast Iron to Steel.
Submerged Arc Wires

CASTWELD Ni30-O/S Deposit Characteristic:


Machinability.......................................................................................Fair
CASTWELD Ni 30-O/S open arc wire is used on worn cast iron parts requiring joining or build Number of Deposit Layers.........................................................Unlimited
up. It has good tolerance for the high phosphorus often found in cast irons. Castweld Ni Hardness, 1 Layer on Cast Iron................................................... 29 HRC
30-O/S can also be submerged arc welded using a neutral flux. Hardness, All Weld........................................................................330 HB
Applications: Joining, Build Up and Repair of Cast Iron Parts, Pump Housings, Assorted
Castings Wire Welding Parameters
Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
11962300 50# PP 3/32 2.4 Stoody R-20 1"-11/2" 325-400 31-33

CASTWELD Ni 99-G Typical Mechanical Properties:


Machinability.......................................................................... Fair
CASTWELD Ni-99-G Shielded nickel wire is a tubular alloy cored wire for GMAW of cast iron. Number of Deposit Layers..............................................Unlimited
The tubular wire provides deposition rates equal to that of solid wire at lower amperage.
The feature reduces heat input into the work piece. Wire Welding Parameters
Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
The composition of this wire meets the chemistry requirement of AWS A5.15 ENi-CI
coated electrodes, although the carbon content of the wire is lower than that of the coated 11976000 50# Poly Pak 3/32 2.4 CO2 3/4"-1" 250-350 25-28
electrode. It can be used for some of the same applications as ENi-CI electrodes. The GMAW
weld process, with CO2 requires little or no part cleaning as with SMAW coated electrodes
Applications: Joining, Build Up and Repair of Cast Iron Parts, Engine Blocks and Heads,
Cast Iron Universal Joints Welding to Steel Drive Shafts, Pump Housings, Assorted Castings

Typical Composition: Carbon, Manganese, Silicon, Copper, Nickel

Stoody.com
48
Submerged Arc Wires
GROUP 2: METAL TO METAL WEAR (low alloy iron based)
STOODY 107 / THERMACLAD 107 Part Number Pkg
Wire
Flux
Welding Parameters
in. mm Wire Ext. Amps Volts
STOODY 107 has good compressive strength and resistance to plastic deformation.
Excellent impact resistance. Good abrasion resistance in metal to metal wear. Multiple STOODY 107
layer, check-free deposits up to 3/4" thick can be obtained with proper procedures. Readily 11833000 60# Coil 3/32 2.4 Stoody S 11/4"-11/2" 250-300 28-30
machinable with carbide tools. Can be flame cut. Can be used for both build-up and hard- 11474000 500# POP 3/32 2.4 Stoody S 11/4"-11/2" 250-300 28-30
facing on rollers and idlers. Nominal hardness of two-layer deposit on 1040 steel with 11041200 200# HP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 29-31
Stoody Type S Flux is 38 HRC.
11039800 500# POP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 29-31
Applications: Rollers, Idlers, Mine Car Wheels, Charging Car Wheels, and Similar 11112200 500# POP 5/32 4.0 Stoody S 11/4"-11/2" 425-475 29-31
Equipment Involving Severe Abrasion in Metal to Metal Wear. Also recommended for tractor THERMACLAD 107
rails when used with premium rail rebuilding procedure. 11849800 500# POP 1/8 3.2 Stoody R-20 11/4"-11/2" 400-500 27-30
Nominal Composition: 11867000 200# HP 5/32 4.0 Stoody R-20 11/4"-11/2" 450-600 29-32
Alloy Content 6% (Chromium, Manganese, Silicon, Molybdenum, Carbon) 11868100 500# POP 5/32 4.0 Stoody R-20 11/4"-11/2" 450-600 29-32
Iron Base

STOODY 105B / THERMACLAD 105B Nominal Composition:


Alloy Content 6% (Chromium, Manganese, Silicon, Molybdenum, Vanadium,
STOODY 105B has excellent resistance to cold deformation. Good compressive strength Carbon)
and impact resistance. Very good abrasion resistance in metal to metal wear. Multiple Iron Base
layer, check-free deposits obtained with proper procedures. When more than four layers are
required, an under base of 104 is recommended. Readily machinable with carbide tools. Wire Welding Parameters
Difficult to flame cut. Very consistent in mechanical propertiesreasonable changes in Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
cooling rate have little effect on as-deposited hardness. Nominal hardness of two-layer
deposit on 1040 steel with Stoody Type S Flux is 43 HRC. STOODY 105B
11041600 200# HP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Applications: Rollers, Idlers, Mine Car Wheels, Charging Car Wheels, and Similar
11040100 500# POP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Equipment Involving Severe Abrasion in Metal to Metal Wear. Also recommended for tractor
rails when used with premium rail rebuilding procedure. 11902600 750# POP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30

2
11112500 500# POP 5/32 4.0 Stoody S 1"-11/2" 425-475 28-30

Submerged Arc Wires


THERMACLAD 105B
11868000 500# POP 1/8 3.2 Stoody R-20 1"-11/2" 350-400 28-30
11967800 500# POP 5/32 4.0 Stoody R-20 1"-11/2" 425-475 28-30

STOODY 105 / THERMACLAD 105 Nominal Composition:


Alloy Content 7% (Chromium, Manganese, Silicon, Molybdenum,
STOODY 105 has very good resistance to abrasion in metal to metal wear. Resists cold Vanadium, Carbon)
deformation. Multiple layer, check-free deposits are obtained with proper procedures. Iron Base
When more than three layers are required, an under base of 104 is recommended. Tungsten
carbide tools and rigid, well powered equipment are required for machining. Difficult to Wire Welding Parameters
flame cut. Reasonable changes in post weld cooling rate have little effect on mechanical Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
properties. Nominal hardness of two-layer deposit on 1040 steel with Stoody Type S Flux
is 45 HRC. STOODY 105
11002200 60# Coil 7/64 2.8 Stoody S 11/4"-11/2" 300-350 28-30
Applications: Rollers, Idlers, Mine Car Wheels, Charging Car Wheels, and Similar
11041000 200# HP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 29-31
Equipment Involving Severe Abrasion in Metal to Metal Wear.
11039600 500# POP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 29-31
11112000 500# POP 5/32 4.0 Stoody S 11/4"-11/2" 425-475 29-31
THERMACLAD 105
11967900 500# POP 5/32 4.0 Stoody R-20 11/4"-11/2" 425-475 29-31

STOODY 4552 / THERMACLAD 4552 Nominal Composition:


Alloy Content 12% (Chromium, Manganese, Silicon, Carbon)
STOODY 4552 is modified stainless steel with very good abrasion and impact resistance. Iron Base
The deposit polishes in service to reduce friction and to minimize wear of mating
parts. Machinable with carbide tools. Check-free deposit 3/4" can be made with proper Wire Welding Parameters
procedures. Nominal hardness of two-layer deposit of 1040 steel made with recommended Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
procedure is 48 HRC.
STOODY 4552
Applications: Brake Drums, Pinch Rolls, Coiler Rolls, Packing Glands, Rams and Other 11047000 500# POP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Parts Subject to Sliding Wear.
11902700 750# POP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
THERMACLAD 4552
11824700 500# POP 3/32 3.2 Stoody R-20 1"-11/4" 300-400 26-28
11825100 500# POP 1/8 3.2 Stoody R-20 11/4"-11/2" 400-500 27-30
11825000 500# POP 5/32 4.0 Stoody R-20 11/4"-11/2" 450-600 29-32

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International Customer Care: 940-381-1212
49
Submerged Arc Wires
GROUP 2: METAL TO METAL WEAR (low alloy iron based)
STOODY THERMACLAD 420 Part Number Pkg
Wire
Flux
Welding Parameters
in. mm Wire Ext. Amps Volts
STOODY THERMACLAD 420 is a 420 stainless steel submerged arc wire with very good
abrasion resistance and good impact resistance. Deposits polish in service to reduce 11810400 500# POP 3/32 2.4 Stoody R-20 1"-11/4" 300-400 26-28
friction and minimize wear of a mating part. It is readily machinable. Check-free deposits 11832200 500# POP 1/8 3.2 Stoody R-20 11/4"- 400-500 27-30
can be made up to 3/4" thick. 11/2"
Applications: Brake Drums, Coiler Rolls, Rams, Pinch Rolls, Packing Glands 11873300 750# POP 1/8 3.2 Stoody R-20 11/4"- 400-500 27-30
11/2"
Nominal Composition: 11832300 500# POP 5/32 4.0 Stoody R-20 11/4"- 450-600 29-32
Alloy Content 14% (Carbon, Chromium, Manganese, Silicon) 11/2"
Iron Base

STOODY THERMACLAD 104TJ Deposit Characteristic:


Abrasion Resistance..................................................................Moderate
STOODY THERMACLAD 104TJ is a submerged arc wire intended for use on oil drilling Impact Resistance..................................................................... Excellent
tool joints. It has excellent resistance to impact and plastic deformation. Deposits are Compressive Strength............................................................... Excellent
crack-free, can be machined with high speed tools, are readily machinable with carbide Hardness, As-Welded
tools, and can be flame cut. It can be applied in multiple layers - 2 Layers on 4140..................................................................HB 410
- 6 Layers on 4140..................................................................HB 312
Applications: Tool Joints
Hardness, Heat Treated
- 2 Layers After 4 Hours at 1050F........................................HB 310
- 6 Layers After 4 Hours at 900F..........................................HB 305
Surface Cross Checks...........................................................................No
Magnetic..............................................................................................Yes
Deposit Layers..............................................................................Multiple
Machinability.....................................................................................Good

Wire Welding Parameters


Part Number Pkg Flux
2
in. mm Wire Ext. Amps Volts
Submerged Arc Wires

11901100 60# Coil 1.8 3.2 Stoody R-20 1"-11/2" 350-400 28-30
11897800 750# POP 1.8 3.2 Stoody R-20 1"-11/2" 350-400 28-30

STOODY 102 / THERMACLAD 102 Part Number Pkg


Wire
Flux
Welding Parameters
in. mm Wire Ext. Amps Volts
STOODY 102 has good abrasion resistance. Maximum deposit thickness determined by work
piece mass check-free deposits up to 3/4" thick can be made on 24" diameter parts STOODY 102
with proper procedure. All-weld composition similar to H12 tool steel. Requires rigid, heavy 11039400 500# POP 1/8 3.2 Stoody S 1"-11/2" 375-425 28-30
duty equipment and carbide tools for machining. Difficult to flame cut. Will withstand high 11111700 500# POP 5/32 4.0 Stoody S 1"-11/2" 475-525 29-31
compressive loading. Nominal hardness of two-layer deposit of 1040 steel with Stoody Type THERMACLAD 102
S Flux is 52 HRC. 11905700 500# POP 3/32 2.4 Stoody R-20 1"-11/4" 300-400 26-28
Applications: Work Rolls, Leveler Rolls, Vertical Edger Rolls, Dredge Ladder Rolls, Flaking 11820400 500# POP 1/8 3.2 Stoody R-20 11/4"- 400-500 27-30
Rolls, Hot Work Extrusion Tools, Pipe Forming Rolls, Tool Steel Crane Wheels. 11/2"
11812100 500# POP 5/32 4.0 Stoody R-20 11/4"- 450-600 29-32
Nominal Composition:
11/2"
Alloy Content 12% (Chromium, Manganese, Silicon, Tungsten,
Molybdenum, Carbon)
Iron Base

STOODY THERMACLAD 42 Nominal Composition:


Low Alloy Steel
STOODY THERMACLAD 42 is a new improved alloy designed for build up and overlay of
undercarriage components. The alloy composition gives an optimum combination of Wire Welding Parameters
strength, toughness, temper resistance and insensitivity to cooling rate. It also resists Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
metal-to-metal frictional wear. Deposit hardness is approximately 40-42 HRC in two layers.
11888200 500# POP 1.8 3.2 Stoody R-20 11/4"- 400-500 27-30
Deposit Characteristics: The deposits posses excellent resistance to cold deformation, 11/2"
good compressive strength and impact resistance. The deposits are ideally suited for
11920000 250# HP 1.8 3.2 Stoody R-20 11/4"- 400-500 27-30
metal-to-metal wear. Multiple layer, check-free deposits up to 1" (25mm) thick can be
11/2"
obtained with proper procedures. The deposits are readily machinable with carbide tools. It
can be used for both build-up and hardfacing on rollers and idlers.
Applications: Idlers, Rollers, Crane Wheels, Mine Car Wheels

Stoody.com
50
Submerged Arc Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 103CP Nominal Composition:
Alloy Content 36% (Carbon, Chromium, Manganese, Silicon)
STOODY 103CP has excellent abrasion resistance with moderate impact resistance. Deposit Iron Base
has fine relief check pattern which reduces distortion. Not machinable. Cannot be flame
cut. Nominal hardness of two-layer deposit on 1040 steel is 54 HRC. Wire Welding Parameters
Part Number Pkg Flux
Applications: Crusher Mantles and Bowl Liners, Pulverizer Rings and Rolls, Steel Mill in. mm Wire Ext. Amps Volts
Guides and other parts subject to extreme abrasion where relief checking can be tolerated. 11429100 110# QP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 28-30
11428200 200# HP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 28-30
11430100 500# HP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 28-30
11430600 500# POP 5/32 4.0 Stoody S 11/4"-11/2" 425-475 29-31

STOODY 143-S Nominal Composition:


Alloy Content 36% (Chromium, Niobium, Carbon, Manganese, Silicon)
STOODY 143-S deposit consists of primary chromium carbides and secondary niobium Iron Base
carbides in an austenitic matrix. Deposits possess high abrasion resistance and maintain
hardness up to 1100F. Wire Welding Parameters
Part Number Pkg Flux
Applications: Crushers, Coke Pusher Shoes, Wear Plates, Cement Screws, Mixer Blades, in. mm Wire Ext. Amps Volts
Excavator Bucket Teeth, and other high abrasion applications. 11949100 200# HP 1/8 3.2 Stoody R-20 1"-11/2" 325-425 28-30
11864800 500# POP 1/8 3.2 Stoody R-20 1"-11/2" 325-425 28-30

Submerged Arc Wires


STOODY 145-S Nominal Composition:

STOODY 145-S deposit consists of primary chromium carbides and secondary niobium,
molybdenum, tungsten and vanadium carbides in an austenitic matrix. Deposits posses
Alloy Content 36% (Chromium, Carbon, Niobium, Molybdenum, Tungsten,
Manganese, Vanadium, Silicon) 3
Iron Base
very high abrasion resistance and maintain hardness up to 1500F.
Applications: Crushers, Coke Pusher Shoes, Wear Plates, Cement Screws, Mixer Blades, Wire Welding Parameters
Part Number Pkg Flux
Excavator Bucket Teeth, and other high abrasion applications. in. mm Wire Ext. Amps Volts
11918700 60# Coil 1/8 3.2 Stoody R-20 1"-11/2" 325-425 28-30
11859100 60# Coil 5/32 4.0 Stoody R-20 1"-11/2" 400-500 28-30

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
51
Submerged Arc Wires
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES (cobalt and nickel)
STOODITE 6-S Nominal Composition:
Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Manganese, Silicon,
STOODITE 6-S is the most widely used cobalt alloy having excellent resistance to many Nickel, Molybdenum)
forms of mechanical and chemical degradation over a wide temperature range. Particular Cobalt Base
attributes are its outstanding self mated anti-galling properties, high temperature
hardness and high resistance to cavitation erosion. Certification to AWS-A5.21, Type Typical Mechanical Properties:
ERCCoCr-A. 1 Layer.................................................27-33 HRC
2 Layers...............................................36-39 HRC
Welding Procedures/Characteristics: A sub arc wire (DCEP) requiring proper preheat,
controlled interpass temperatures and cooling rates. Crack free deposits up to 2 layers.
Wire Welding Parameters
Part Number Pkg Flux
Applications: Flights of Extrusion Screws, Sinker Roll Bushings in Steel Mill, Soaking Pit in. mm Wire Ext. Amps Volts
Tong Bit, Shafts
810602184094 50# Coil 3/32 2.4 R-20 1"-11/4" 250-450 25-33
Submerged Arc Wires

Tractor Idlers

Stoody.com
52
Submerged Arc Wires
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES (cobalt and nickel)
STOODITE 12-S Nominal Composition:
Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Silicon, Manganese,
STOODITE 12-S is an alloy cored wire for SAW applications. TThe composition has higher Molybdenum, Nickel)
silicon, manganese, and iron levels thus differing slightly from the bare rod equivalent. Cobalt Base
STOODITE 12-S is more wear resistant than STOODITE 6-S due to a higher volume of
carbides but has lower impact strengths. Certification to AWS-A5.21, Type ERCCoCr-B. Typical Mechanical Properties:
1 Layer 39-41 HRC
Welding Procedures/Characteristics: A SAW (DCEP) requiring strict adherence to correct 2 Layers 44-45 HRC
preheat, interpass temperatures and controlled cooling rates in mandatory to insure crack
free deposits. It is more crack-sensitive than STOODITE 6. Wire Welding Parameters
Part Number Pkg Flux
Applications: Valve Parts, Pump Parts, Tips of Aircraft Turbine Blades, Chain Saw Bars, in. mm Wire Ext. Amps Volts
Saw Teeth, Carpet Knives, Cutter Rolls, Bar Mill Twist Rolls
811212184094 50# Coil 3/32 2.4 R-20 1"-11/4" 250-450 25-33

STOODITE 21-S Nominal Composition:


Alloy Content 96% (Chromium, Molybdenum, Iron, Nickel, Manganese, Silicon,
STOODITE 21-S is a continuous alloy cored wire for SAW with excellent high temperature Carbon, Tungsten)
strength making it suitable for use on hot die parts. The deposits are inherently resistant Cobalt Base
to galling, cavitation erosion, and corrosion. Abrasion resistance is lower than the other
wires but its impact strength at high temperatures, anti-galling properties and corrosion Typical Mechanical Properties:
resistance are outstanding. Certification to AWS-A5.21, Type ERCCoCr-E. 1 Layer 16-19 HRC
2 Layers 22-26 HRC
Welding Procedures/Characteristics: A SAW (DCEP) requiring proper preheat, interpass Workhardened...............................................................40-45 HRC
temperatures and controlled cooling to minimize or to produce a crack free deposit.
Applications: Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears, Erosion Shields, Wire Welding Parameters
Part Number Pkg Flux
Forging Dies in. mm Wire Ext. Amps Volts

Submerged Arc Wires


812102184094 50# Coil 3/32 2.4 R-20 1"-11/4" 250-450 25-33

STOODY C-S Nominal Composition:


Alloy Content 94% (Molybdenum, Chromium, Iron, Silicon, Manganese,
STOODY C-S is a fabricated alloy cored wire for SAW that produces a deposit resistant to
high heat and corrosion accompanied by abrasion and/or impact. It has good hardness Nickel Base
Carbon)
5
up to 1200F. It is machinable but workhardens. Certification to AWS-A5.21, Type
ERCNiCrMo-5A. Typical Mechanical Properties:
Deposit hardness (2-Layer):
Welding Procedures/Characteristics: An SAW wire for DCEP welding that can be applied As deposited...................................................................... 35 HRC
in multiple layers. Workhardened.................................................................... 40 HRC
Applications: Hot Forge Dies, Hot Shear Blades, Forging Hammer Dies, Mill Guided, Shafts
Wire Welding Parameters
Part Number Pkg Flux
in. mm Wire Ext. Amps Volts
827322284094 50# Coil 3/32 2.4 R-20 1"-11/4" 250-300 24-30

Drill Pipe

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International Customer Care: 940-381-1212
53
High Alloy Joining and Cladding
STAINLESS STEEL FLUX CORE WIRES
BRILLIANT 410NiMo T-1 AP Typical Deposit Characteristics:
Tensile Strength, Ksi (MPa)..............................................................134 (880)
BRILLIANT 410NiMo T-1 AP stainless steel wires are designed for welding in all positions Yield Strength, Ksi (Mpa).................................................................118 (776)
with Argon/CO2 gas mixtures. These wires exhibit a spray like arc transfer, easy slag Elongation (%)............................................................................................ 19
removal and can be welded within a wide range of parameters. AWS classification A5.22 Charpy V-Notch Toughness @ 32F (0C)....................... 25ft-lbs (34 Joules)
410NiMoT1-4.
BRILLIANT 410NiMo T-1 AP wires can be used to join martensitic stainless steels such as Wire Welding Parameters
Part Number Pkg Flux
410 used in valve and pump manufacturing. These wires can also be used for the repair in. mm Amps Volts
and joining of CA-6NM castings. 33# WB,
11442000 1/16 1.6 75-80% Ar, Bal. CO2 190-250 26-27
Typical Composition: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum LLC, VP

BRILLIANT 2209 T-1 AP Part Number Pkg


Wire
in. mm
BRILLIANT 2209 T-1 AP stainless steel wires are designed for welding in all positions with
either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like 11892000 33# WB, LLW .045 1.2
arc transfer, easy slag removal and can be welded within a wide range of parameters. 11892100 33# WB, LLW 1/16 1.6
BRILLIANT 2209 T-1 AP wires can be used to weld duplex stainless steels which contain
.045" (1.2 mm)
approximately 22% chromium. The composition is balanced to achieve a microstructure
of approximately 50% ferrite and 50% austenite in the weld deposit. AWS classification Amps 130(1) 165(1) 190(1) 220(2)
A5.22 E2209T1-X. Volts 24 26 26 27
WFS 227 315 445 565
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum, in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Nitrogen
1/16" (1.6 mm)
Typical Deposit Characteristics:
Amps 170(1) 210(1) 250(1) 300(2)
Tensile Strength, Ksi (MPa)..............................................................122 (842)
Yield Strength, Ksi (MPa).................................................................101 (670) Volts 25 26 27 28
Elongation (%)......................................................................................... 27.5 WFS 115 195 245 320
Charpy Impact Toughness @ -40F (-40C).................... 33ft-lbs (20 Joules) in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Notes:
Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only

BRILLIANT 2594 T-1 AP Part Number Pkg


Wire
in. mm
STOODY AP stainless steel wires are designed for welding in all positions with either 100%
CO2 (X=1) or Argon / CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer, 11998100 33# WB, LLW .045 1.2
Stainless

easy slag removal and can be welded within a wide range of parameters. Stoody 2594 T-1 11998000 33# WB, LLW 1/16 1.6
High Alloy Joining & Cladding

AP wires can be used to weld super duplex stainless steels as well as used to weld low alloy
steels to duplex stainless steels. The composition is balanced to achieve a microstructure .045" (1.2 mm)
of approximately 45% ferrite and 55% austenite in the weld deposit. AWS classification Amps 130(1) 165(1) 190(1) 220(2)
A5.22 E2594T1-X. Volts 24 26 26 27
Applications: Duplex Stainless Steel Joining Applications WFS 227 315 445 565
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum,
1/16" (1.6 mm)
Nitrogen
Amps 170(1) 210(1) 250(1) 300(2)
Typical Deposit Characteristics:
Tensile Strength...............................................................................126 (869) Volts 25 26 27 28
Yield Strength.................................................................................98.5 (679) WFS 115 195 245 320
Elongation (%)............................................................................................ 25 in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Charpy Impact Toughness................................................ 33ft-lbs (45 Joules) Notes:
Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only

Stoody.com
54
High Alloy Joining and Cladding
STAINLESS STEEL FLUX CORE WIRES
308L T-1 AP .035" (0.9 mm)
Amps 100(1) 120(1) 150(1) 170(2)
308L T-1 AP stainless steel wires are designed for welding in all positions with either 100%
Volts 25 26 27 27
CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer,
easy slag removal and can be welded within a wide range of parameters. WFS 275 374 480 600
in/min (m/min) (6.9) (9.5) (12.2) (15.3)
Stoody 308L T-1 wires can be used to join AISI 301, 302, 304 commonly used in the .045" (1.2 mm)
chemical industry and food processing applications. AWS classification A5.22 E308LT1-X. Amps 130(1) 165(1) 190(1) 220(2)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel Volts 24 26 26 27
WFS 227 315 445 565
Typical Deposit Characteristics: 75-80% AR, Bal. CO2 100% CO2 in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Tensile Strength, Ksi (MPa)......................................... 88 (610) 86 (600) 1/16" (1.6 mm)
Elongation (%).................................................................39 41 Amps 170(1) 210(1) 250(1) 300(2)
Yield Strength, Ksi (Mpa)............................................ 63 (435) 60 (415)
Volts 25 26 27 28
Wire WFS 115 195 245 320
Part Number Pkg in/min (m/min) (3.9) (4.9) (6.2) (8.2)
in. mm
Notes:
11953600 25# WB .035 0.9
Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only
11819000 33# WB .045 1.2
11819100 33# WB 1/16 1.6

309L T-1 AP .035" (0.9 mm)


Amps 100(1) 120(1) 150(1) 170(1)
309L T-1 AP stainless steel wires are designed for welding in all positions with either 100%
Volts 25 26 27 27
CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer,
easy slag removal and can be welded within a wide range of parameters. WFS 275 374 480 600
in/min (m/min) (6.9) (9.5) (12.2) (15.3)
Stoody 309L T-1 AP wires can be used to join AISI 309 steels. It is also used to join AISI 304 .045" (1.2 mm)
to carbon and low alloy steels. AWS classification A5.22 E309LT1-X. Amps 130(1) 165(1) 190(1) 220(2)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel Volts 24 26 26 27
WFS 227 315 445 565
Typical Deposit Characteristics: 75-80% AR, Bal. CO2 100% CO2 in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Tensile Strength, Ksi (MPa)......................................... 88 (610) 86 (600) 1/16" (1.6 mm)
Elongation (%).................................................................34 38 Amps 170(1) 210(1) 250(2) 300(2)
Yield Strength, Ksi (Mpa)............................................ 69 (480) 64 (440)
Volts 25 26 27 28
Wire WFS 115 195 245 320
Part Number Pkg in/min (m/min) (3.9) (4.9) (6.2) (8.2)
in. mm
Notes:
11953400 25# WB .035 0.9
Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only

Stainless
11819300 33# WB .045 1.2

High Alloy Joining & Cladding


11819400 33# WB 1/16 1.6

316L T-1 AP .035" (0.9 mm)


Amps 100(1) 120(1) 150(1) 170(1)
316L T-1 AP stainless steel wires are designed for welding in all positions with either 100%
Volts 25 26 27 27
CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer,
easy slag removal and can be welded within a wide range of parameters. WFS 275 374 480 600
in/min (m/min) (6.9) (9.5) (12.2) (15.3)
Stoody 316L T-1 AP wires can be used to join AISI 316 and 316L commonly used in the .045" (1.2 mm)
rubber, chemical, petrochemical and dye industries. AWS classification A5.22 E316LT1-X. Amps 130(1) 165(1) 190(1) 220(2)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum Volts 24 26 26 27
WFS 227 315 445 565
Typical Deposit Characteristics: 75-80% AR, Bal. CO2 100% CO2 in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Tensile Strength, Ksi (MPa)......................................... 88 (610) 86 (600) 1/16" (1.6 mm)
Elongation (%).................................................................36 39 Amps 170(1) 210(1) 250(2) 300(2)
Yield Strength, Ksi (Mpa)............................................ 66 (460) 62 (430)
Volts 25 26 27 28
Wire WFS 115 195 245 320
Part Number Pkg in/min (m/min)
in. mm (3.9) (4.9) (6.2) (8.2)
11953500 25# WB .035 0.9 Notes:
11819600 33# WB .045 1.2 Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only
11819700 33# WB 1/16 1.6

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
55
High Alloy Joining and Cladding
SPECIALITY WIRES & COATED ELECTRODES
HYDROLOY 914 Part
Pkg
Wire
Shielding Gas
Welding Parameters
Number in. mm Wire Ext. Amps Volts
HYDROLOY 914 is a high strength stainless steel alloy designed specifically to combat
cavitation erosion in hydropower systems, particularly on turbine runners. The proprietary Bare Electrode
composition produces the same microstructural deformation characteristics that give more 11831800 25# WB. LLC .045 1.2 75-80% Ar, Bal. CO2 100-140 16-18
expensive cobalt base alloys their outstanding cavitation resistance. 11957600 25#WB VP .045 1.2 75-80% Ar, Bal. CO2 100-140 16-18
Applications: Turbine Runners, Pump Components 11834800 25# WB. LLC 1/16 1.6 75-80% Ar, Bal. CO2 100-145 16-18
Coated Electrode
Nominal Composition: High Strength Stainless Steel 11834400 10# Vac Pak 1/8 3.2 110-125
11831900 10# Vac Pak 5/32 4.0 135-155

Hydro Turbine

NICKEL FLUX CORE WIRES


Stainless

STOODY 82-T1 Typical Deposit Characteristics:


High Alloy Joining & Cladding

Tensile Strength................................................. 89 ksi (614 Mpa)


STOODY 82-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements Yield Strength.................................................... 58 ksi (400 Mpa)
of AWS A5.34, Class ENiCr3T1-Y. Elongation.............................................................................26 %
Specialty

Applications: Joining nickel-chromium-iron alloys; Clad side of joints in steels clad with
nickel-chromium-iron weld metal; Surfacing steel with nickel-chromium-iron weld metal; Part Wire Welding Parameters
Pkg Shielding Gas
and Joining Inconel 600, 601 and Incoloy 800 to themselves or to stainless and carbon Number in. mm Wire Ext. Amps Volts
steels 75-80% Ar, Bal. CO2
11872700 33# WB, LLW .045 1.2 1/2 150-200 25-26
or CO2
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Niobium, Sulfur, 75-80% Ar, Bal. CO2
Phosphorus, Nickel 11872600 33# WB, LLW 1/16 1.6 1/2 200-250 26-27
or CO2

STOODY 182-T1 Typical Deposit Characteristics:


Tensile Strength................................................. 94 ksi (649 Mpa)
STOODY 182-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements Yield Strength.................................................... 58 ksi (400 Mpa)
of AWS 5.34 ENiCrFe3T1-Y. Elongation.............................................................................35 %
Applications: Joining nickel-chromium-iron alloys; Clad side of joints in steels clad with
nickel-chromium-iron weld metal; Surfacing steel with nickel-chromium-iron weld metal; Part Wire Welding Parameters
Pkg Shielding Gas
and Joining Alloys 600, 601 and Incoloy 800 to themselves or to stainless and carbon steels Number in. mm Wire Ext. Amps Volts
33# WB, 75-80% Ar, Bal. CO2
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Niobium, Sulfur, 11916200 .045 1.2 1/2 150-200 25-26
LLW or CO2
Phosphorus, Nicke 33# WB, 75-80% Ar, Bal. CO2
l 11916100 1/16 1.6 1/2 200-250 26-27
LLW or CO2

Stoody.com
56
High Alloy Joining and Cladding
NICKEL FLUX CORE WIRES
STOODY A-T1 Typical Deposit Characteristics:
Tensile Strength.............................................. 89.5 ksi (595 Mpa)
STOODY A-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements of Yield Strength................................................. 51.0 ksi (340 Mpa)
AWS 5.34 ENiCrFe2T1-Y. Elongation.............................................................................45 %
Charpy Impact Toughness.............................67 Ft-lbs (92 Joules)
Applications: Joining nickel-chromium-iron alloys; Joining nickel steels; and Joining Inconel
at -320F (-196C)
600, 601 and Icoloy 800 to themselves or to stainless and carbon steels
Lateral Expansion........................................... 46 mils (1.2mm) at
-320F (-196C)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Molybdenum,
Niobium, Sulfur, Phosphorus, Nickel
Part Wire Welding Parameters
Pkg Shielding Gas
Number in. mm Wire Ext. Amps Volts
75-80% Ar, Bal. CO2
11896500 33# WB, LLW .045 1.2 1/2 150-200 25-26
or CO2
75-80% Ar, Bal. CO2
11896700 33# WB, LLW 1/16 1.6 1/2 200-250 26-27
or CO2

STOODY 625-T1 Typical Deposit Characteristics:


Tensile Strength............................................... 112 ksi (773 Mpa)
STOODY 625-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements Yield Strength.................................................... 72 ksi (497 Mpa)
of AWS 5.34 ENiCrMo3T1-Y. Elongation.............................................................................38 %
Applications: Joining nickel-chromium-molybdenum alloys; Clad side of joints in steels
clad with nickel-chromium-molybdenum weld metal; Surfacing steel with nickel-chromium- Part Wire Welding Parameters
Pkg Shielding Gas
molybdenum weld metal; and Joining steels to nickel based alloys, Joining 9% nickel steel Number in. mm Wire Ext. Amps Volts
for cryogenic applications 75-80% Ar, Bal. CO2
11872500 33# WB, LLW .045 1.2 1/2 150-200 25-26
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron*, or CO2
Noibium, Sulfur, Phosphorus, Nickel 75-80% Ar, Bal. CO2
11872400 33# WB, LLW 1/16 1.6 1/2 200-250 26-27
*For Iron <1%, please request Stoody 625LI-T1 (PDS SP-029)
or CO2

STOODY 625LI-T1 Typical Deposit Characteristics:


Tensile Strength............................................... 117 ksi (807 Mpa)
Stoody 625LI-T1 is a gas shielded all position flux cored wire that meets the requirements Yield Strength.................................................... 76 ksi (524 Mpa)
of AWS ENiCrMo3T1-1/-4. The iron content of the allweld deposit is kept below 1% for Elongation..............................................................................35%
applications requiring enhanced corrosion resistance
Applications: Joining nickel-chromium-molybdenum alloys; Clad side of joints in steels Part Wire Welding Parameters
Pkg Shielding Gas
clad with nickel-chromium-molybdenum weld metal; Surfacing steel with nickel-chromium- Number in. mm Wire Ext. Amps Volts
molybdenum weld metal; Joining steels to nickel based alloys; and, Joining 9% nickel steel 75-80% Ar, Bal. CO2
for cryogenic applications 11977400 33# WB, LLW .045 1.2 1/2" 150-200 25-26
or CO2
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron, 75-80% Ar, Bal. CO2
11977300 33# WB, LLW 1/16 1.6 1/2" 200-250 26-27

Stainless
Niobium, Sulfur, Phosphorus, Nickel or CO2

High Alloy Joining & Cladding


STOODY C276-T1 Typical Deposit Characteristics:
Tensile Strength............................................... 106 ksi (705 Mpa)
STOODY C276-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements Yield Strength.................................................... 68 ksi (452 Mpa)
of AWS 5.34 ENiCrMo4T1-Y. Elongation.............................................................................42 %
Applications: Joining nickel-chromium-molybdenum alloys; Clad side of joints in steels
clad with nickel-chromium-molybdenum weld metal; Surfacing steel with nickel-chromium- Part Wire Welding Parameters
Pkg Shielding Gas

Nickel
molybdenum weld metal; and Joining higher molybdenum - high nitrogen containing stain- Number in. mm Wire Ext. Amps Volts
less steels 75-80% Ar, Bal. CO2
11953700 33# WB, LLW .045 1.2 1/2 150-200 25-26
or CO2
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron,
Tungsten, Sulfur, Phosphorus, Nickel 75-80% Ar, Bal. CO2
11964300 33# WB, LLW 1/16 1.6 1/2 200-250 26-27
or CO2

STOODY 622-T1 Typical Deposit Characteristics:


Tensile Strength............................................... 103 ksi (685 Mpa)
STOODY 622-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements Yield Strength.................................................... 70 ksi (470 Mpa)
of AWS 5.34 ENiCrMo10T1-Y. Elongation.............................................................................27 %
Applications: Joining nickel-chromium-molybdenum alloys; Clad side of joints in steels
clad with nickel-chromium-molybdenum weld metal; Surfacing steel with nickel-chromium- Part Wire Welding Parameters
Pkg Shielding Gas
molybdenum weld metal; and Joining higher molybdenum - high nitrogen containing Number in. mm Wire Ext. Amps Volts
stainless steels 75-80% Ar, Bal. CO2
11953800 33# WB, LLW .045 1.2 1/2 150-200 25-26
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron, or CO2
Tungsten, Sulfur, Phosphorus, Nickel 75-80% Ar, Bal. CO2
11965700 33# WB, LLW 1/16 1.6 1/2 200-250 26-27
or CO2

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
57
Oil and Gas Industry
STOODY ALLOYS FOR OIL AND GAS INDUSTRY APPLICATIONS

Stoody traces its origins as the leader in hardfacing


and high alloys all the way back to the California oil
fields of the early 20th century. Then as now, Stoody
worked with oil companies and contractors to develop
cutting edge products engineered specifically to address
wear and corrosion so that their equipment would stay
in production longer, with less downtime and reduced
replacement expense. Today Stoody hardfacing and high
alloy joining products can be found in service throughout
the oil and gas industry - upstream, midstream, and
downstream - in some of the harshest applications
and environments protecting production equipment and
customer profitability against the costly ravages of wear
resulting from abrasion, erosion, corrosion, and heat.

The following section is representative of Stoody


branded hardfacing and high alloy products currently
being utilized by oil and gas customers in real world
applications and is not meant as an exhaustive "where
used" concordance. In addition to the premium Stoody
branded products presented in this selection guide,
Stoody often works with hardfacing and high alloy joining
formulations engineered to deliver specific weldability
and wear resistance characteristics. Contact Stoody
directly for assistance in selecting the right hardfacing
and high alloy products for your wear resistance needs.
If a situation warrants a customized hardfacing solution,
Stoody will be there from conceptualization through field
application and beyond.
Upstream
Stainless Midstream Downstream
High Alloy Oil
Joining
& Gas& Cladding

Stoody.com
58
Oil and Gas industry
UPSTREAM - EXPLORATION, DRILLING, PRODUCTION
From surface mining in the Canadian oil sands to downhole
exploration and practically every setting in between Stoody
hardfacing and high alloy products are being utilized by oil
producers and contractors to protect against highly abrasive and
corrosive upstream conditions.

STOODY 101HC Part Number Pkg


Wire Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY 101HC is a high chromium-iron alloy recommended for applications subject to
severe abrasion and moderate impact and heat. Develops very tight cross checking pattern 98% Ar / 2% O2 or
11929200 5# PS-LLW .035 0.9 1/2"-5/8" 80-185 15-24
and is frequently used for applications involving severe metal-to-earth abrasion. Generally 75-80% Ar, Bal. CO2
limited to 2 layers. Deposits are not machinable or forgeable and can be used in hot wear 98% Ar / 2% O2 or
11933400 25# PS .035 0.9 1/2"-5/8" 80-185 15-24
applications up to 900F. 75-80% Ar, Bal. CO2
Welding Procedures/Characteristics: DC reverse polarity recommended using either 11440300 10# PS .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
stringer or weave beads. Can be applied to carbon, low alloy, and manganese steels. The 11436300 33# WB .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
small diameter (.045" and 1/16") wires can be run out of position using relatively fast 11874600 50# PP .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
travel speeds and no oscillation. The addition of CO2 shielding gas with the 1/16" diameter 11891500 300# NTP .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
wire reduces the amount of spatter and improves its weldability for out of position work. 11421000 10# PS 1/16 1.6 Open-arc 1/2"-1" 200-260 24-28
Upstream Applications: Crusher Teeth, Hammers, Shovel Bucket Teeth Adapters, Bucket 11304700 33# WB 1/16 1.6 Open-arc 1/2"-1" 200-260 24-28
Sides and Lips, Conveyor Screws 11304800 50# PP 1/16 1.6 Open-arc 1/2"-1" 200-260 24-28
Nominal Composition: 11865500 33# WB 5/64 2.0 Open-arc 3/4"-11/4" 225-375 24-28
Alloy Content 26% (Chromium, Carbon, Manganese, Silicon) 11325200 50# PP 5/64 2.0 Open-arc 3/4"-11/4" 225-375 24-28
Iron Base 11901700 500# POP 5/64 2.0 Open-arc 3/4"-11/4" 225-375 24-28
11849200 110# QP 5/64 2.0 Open-arc 3/4"-11/4" 225-375 24-28
Typical Mechanical Properties:
Base Metal Layers Hardness 11862500 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29
.20% C................................................................................ 1 55-58 HRC 11861300 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29
.20% C................................................................................ 2 62-64 HRC 11873200 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29
Hardness:
1 Pass on mild steel.............................................55-64 HRC
2 Passes on mild steel..........................................59-64 HRC
On mild steel: Slightly magnetic
On Mang. steel: Magnetic

STOODY PC2009 Typical Mechanical Properties:


Upstream
Stainless

Hardness.................................................................................57-60 HRC
& Gas& Cladding

Stoody PC2009 is a chromium carbide wire designed for applying abrasion resistant deposits
inside pipe. Optimized to result in superior weldability for overlaying pipe ID in the flat Wire Shielding Welding Parameters
Part Number Pkg
position and elbows in the horizontal position. Deposits can be ground and can be used in in. mm Gas Wire Ext. Amps Volts
hot wear applications up to 900 F.
Joining

11993000 600# POP 7/64 2.8 Open Arc 450-500 28-29


Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or
High Alloy Oil

weave beads. 11993100 60# Coil 7/64 2.8 Open Arc 450-500 28-29

Upstream Applications: Pipe ID Cladding, Elbow ID Cladding

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
59
Oil and Gas industry
UPSTREAM - EXPLORATION, DRILLING, PRODUCTION
STOODY PR2009 Typical Mechanical Properties:
Hardness......................................................................59-62 HRC
STOODY PC2009 is a chromium carbide wire designed for the repair of worn ID claddings
in pipe elbows. Optimized to result in superior weldability for overlaying pipe ID in the Wire Shielding Welding Parameters
Part Number Pkg
horizontal position. Special deoxidizers within PR2009 make it possible to achieve sound in. mm Gas Wire Ext. Amps Volts
ID claddings when repairing worn chromium carbide overlays hydrocarbon contamination
embedded in existing relief cracks. 11983000 600# POP 7/64 2.8 Open Arc 450-500 28-29

Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or 11983100 60# Coil 7/64 2.8 Open Arc 450-500 28-29
weave beads.
Upstream Applications: Repair Hardface Pipe and Elbow ID Cladding

STOODCOR 136 (PATENT PENDING) Typical Mechanical Properties:


Corrosion Resistance..............................................................Good
STOODCOR 136 deposit is an erosion and corrosion resistant alloy deposit. StoodCor 136 Abrasion Resistance........................................................ Excellent
is a specially designed complex carbide alloy suited for hardfacing/cladding applications Impact Resistance............................................... Low Moderate
where erosion and corrosion are of equal concern. The ability of this alloy to resist high Deposit Layers.....................................................................2 Max.
abrasion in a corrosive environment makes it optimal for hardfacing/cladding pipe, plate Hardness......................................................................HRC 60-65
and vessels subjected to erosion and corrosion. The wire possesses excellent weldability Surface Cross Checks...............................................................Yes
and can be used for cladding on plate, pipe ID or elbow ID. Machinability......................................................No, Grinding Only
Upstream Applications: Wear Plating, Vessel Plating, Pipe ID Cladding, Elbow Cladding
Wire Welding Parameters
Nominal Composition: StoodCor 136 is a complex carbide deposit producing chromium Part Number Pkg Wire Feed Speed
in. mm Wire Ext. Amps Volts
and fine primary carbides in an austenitic matrix.
11992100 33# WB 1/16 1.6 200-250 5/8"-3/4" 225-275 24-27
12012800 200# HP 7/64 2.8 180-220 1"-1 1/4" 425-475 27-29
12003600 500# POP 7/64 2.8 180-220 1"-1 1/4" 425-475 27-29

STOODY CP-2000 Deposit Characteristic:


Hardness......................................................................58-64 HRC
STOODY CP2000 is a specially formulated chromium carbide alloy designed to produce a high Impact Resistance..........................................................Moderate
concentration of uniformly distributed small primary chromium carbides in an austenitic Surface Cross Check................................................................Yes
matrix. The formulation has been optimized to result in superior weldability for a broad Machinability............................................................................. No
range of single and multiple layer applications. The high concentration of small primary Magnetic
carbides greatly improves wear resistance and toughness over conventional chromium on Carbon Steel............................................................Slightly
carbide alloys. It can be applied to carbon, low alloy and manganese steels. In special on Manganese Steel............................................................. No
applications such as coal pulverizer rebuilding, it can be applied to cast irons. The deposits Wire Shielding Welding Parameters
can not be machined or forged and can be used in hot wear applications up to 900F. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Upstream Applications: Crusher Teeth, Hammers, Pipe ID Cladding, Elbow Cladding 11907600 33# WB .045 1.2 Open-arc 1/2"-3/4" 175-225 22-26
Nominal Composition: Primary Chromium Carbides in an Austenitic Matrix 11886500 33# WB 1/16 1.6 Open-arc 3/4"-1" 200-250 24-28
11876600 50# PP 5/64 2.0 Open-arc 11/4"-11/2" 250-300 25-28
11890000 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11870400 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11879800 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11870500 500# POP 1/8 3.2 Open-arc 11/4"-11/2" 450-650 29-33

VANCAR Typical Mechanical Properties:


2400 (Carbide Hardness)
VANCAR deposits contain vanadium carbides. Vanadium carbide is close to the wear (KHN 100g)
Upstream

resistance of tungsten carbide, with superior impact resistance. A unique feature of this Deposits are magnetic.
product is that the vanadium carbides dissolve and reform in the deposit. Deposits cannot be flame cut
Various Carbides............................................8.9-9.5 Mohs Scale
Welding Procedures/Characteristics: An open arc wire for DC reverse polarity welding
that can be applied in multiple layers.
Oil & Gas

Wire Shielding Welding Parameters


Part Number Pkg
Upstream Applications: Shovel Teeth, Dozer End Bits, Crusher Teeth, Hammers in. mm Gas Wire Ext. Amps Volts

Nominal Composition: 11904300 25# PS 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Alloy Content 29% (Vanadium, Tungsten, Carbon, Silicon, Manganese, 11420200 33# WB 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Molybdenum, Nickel) 11420100 50# PP 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Iron Base 11333700 60# Coil 3/32 2.4 Open-arc 1"-11/4" 200-300 25-27

Stoody.com
60
Oil and Gas industry
UPSTREAM - EXPLORATION, DRILLING, PRODUCTION
STOODY 155FC Deposit Characteristic:
Abrasion Resistance........................................................ Excellent
STOODY 155FC deposit consists of tungsten carbide particles in a nickel silicon boron Matrix Harness Single Layer.......................................35 - 45 HRC
matrix. This microstructure gives Stoody 155FC significant abrasion resistance as well as Matrix Hardness Two Layer.........................................35 - 45 HRC
superior toughness and corrosion resistance. Stoody 155FC provides improved weldability Deposit Layers.............................................................2 Maximum
through enhanced wetting, tie-in and arc stability. Stoody 155FC is well suited for build up Surface Cross Check................................................................. No
and buffer layers when thicker weld deposits are desired and is the ideal underlay for the Machinability............................................................................. No
higher tungsten carbide content of Stoody 160FC. Grinding Diamond
Upstream Applications: Process Screw Flight Edges, Drill Bit Stabilizers, Hardbanding
(Open Hole) Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Argon 75 - 90%,
12022600 33# WB 1/16 1.6 1/2" - 5/8" 130 - 225 17-18
Bal. CO2

STOODY 160FC Deposit Characteristic:


Abrasion Resistance........................................................ Excellent
STOODY 160FC deposit consists of tungsten carbide particles in a nickel silicon boron Matrix Harness Single Layer.......................................38 - 45 HRC
matrix. Due to higher tungsten carbide content, Stoody 160FC is an ideal hardfacing overlay Matrix Hardness Two Layer.........................................40 - 50 HRC
with a microstructure that delivers superior toughness and resistance to corrosion and fine Deposit Layers.............................................................2 Maximum
particle erosion in slurry type applications. It also provides improved weldability through Surface Cross Check................................ Depends on application
enhanced wetting, tie-in and arc stability. Machinability............................................................................. No
Upstream Applications: Sizing Screens, Stabilizers, Kicker Rings and Bents,
Bit Holders, Centrifugal Screws, Dredge Rotary Cutter Heads, Pipe ID Cladding, Wire Shielding Welding Parameters
Part Number Pkg
Hardbanding (Open Hole) in. mm Gas Wire Ext. Amps Volts
92% Ar / 8% CO2
12022500 33# WB 1/16 1.6 or 75-80% Ar, 1/2" - 5/8" 130 - 200 17-18
Balance CO2

STOODY 160DM Deposit Characteristic:


Abrasion Resistance.................................................................. Excellent
STOODY 160DM wire consists of a mixture of cast and macrocrystalline tungsten carbide Matrix Hardness Single Layer.................................................50-60 HRC
particles in a nickel silicon boron matrix. This microstructure gives Stoody 160DM superior Matrix Hardness Two Layer.....................................................50-60 HRC
toughness, corrosion and excellent fine particle erosion resistance in slurry type applications. Deposit Layers....................................................................... 2 Maximum
Micro constituents add to increased wear resistance. Surface Cross Check..........................................Depends on application
Machinability.........................................................................................No
Upstream Applications: Wear Plating, Drill Bits, Stabilizers, Pipe ID Cladding, Elbow
Cladding
Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
11966700 50# PP 7/64 2.8 Open-arc 5/8"-1" 275-325 17-20

STOODY 101HWP Typical Mechanical Properties:


Hardness..............................................................58-62 HRC
STOODY 101HWP is a chromium carbide alloy designed to generate primary carbides in the
first layer. Exhibits superior wear resistance in both single and double layer overlays for use Wire Shielding Welding Parameters
Part Number Pkg
in one or two layer wear plates. Optimized to result in superior weldability for weave and in. mm Gas Wire Ext. Amps Volts
stringer bead deposits on plate. Deposits are not machinable or forgeable
12013700 60# Coil 7/64 2.8 Open-arc 400-600 28-32
Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or 11993800 500# POP 1/8 3.2 Open-arc 450-650 29-33
weave beads.
Upstream Applications: Wear Plating
Upstream
Stainless
& Gas& Cladding

STOODY HB-56 Abrasion Resistance.........................................................................Good


Impact Resistance............................................................................Good
STOODY HB-56 deposit is a general purpose non-cracking, high hardness, casing friendly Hardness.................................................................................56-60 HRC
Joining

hardbanding alloy that offers a balance of impact and abrasion resistance. Can be applied Deposit Layers............................................................................2 Normal
to carbon and low alloy steels with or without tungsten carbide (WC) addition. Deposits are
High Alloy Oil

crack free when applied over new or properly rebuilt tool joints using appropriate preheats. Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Upstream Applications: Hardbanding
98% Ar/2% O2 or
11987800 33# WB 1/16 1.6 3/4" - 1" 200-350 27-31
75-80% Ar, Bal. CO2

Deposit Characteristic:

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
61
Oil and Gas industry
UPSTREAM - EXPLORATION, DRILLING, PRODUCTION
STOODY HB-62 Deposit Characteristic:
Abrasion Resistance.................................................................. Excellent
STOODY HB-62 was specifically designed for crack free hardbanding with a uniform Impact Resistance............................................................................Good
distribution of small primary metal carbides in a martensitic matrix. Casing friendly hard- Hardness.................................................................................59-63 HRC
banding weld deposit with low coefficient of friction and excellent resistance to impact and Deposit Layers....................................................................... 2 Maximum
plastic deformation. Deposits are crack free when applied over new or properly rebuilt tool
joints using appropriate preheats. Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Upstream Applications: Hardbanding
98% Ar/2%O2 or
Alloy Type: Small Primary Carbides in a Martensitic Matrix 11987000 33# WB 1/16 1.6 1/2" - 5/8" 200-420 27-31
75-80% Ar, Bal. CO2

STOODY HB-Ti Deposit Characteristic:


Abrasion Resistance.................................................................Very Good
STOODY HB-Ti deposit has best combination of properties for open hole as well as cased- Impact Resistance............................................................................ High
hole drilling. Deposit has a fine dispersion of titanium carbides in a martensitic matrix for Hardness.................................................................................57-61 HRC
the best combination of erosive and metal-to-metal wear resistance. Designed for open arc
welding requiring no gas shielding and therefore suitable for field repairs where access to Wire Shielding Welding Parameters
Part Number Pkg
shielding gases may not be possible or practical. in. mm Gas Wire Ext. Amps Volts
Upstream Applications: Hardbanding (Open Hole & Cased Hole) 11987700 33# WB 1/16 1.6 None 3/4" - 1" 200-300 22-25
Alloy Type: Small Primary Carbides in a Martensitic Matrix

STOODY HB-NoMag Deposit Characteristic:


Abrasion Resistance.................................................................. Excellent
Stoody HB-NoMag was specifically designed to be a non-magnetic, crack free hardbanding Impact Resistance....................................................................Very Good
weld deposit to band non-magnetic down hole tools and equipment. Produces a uniform Hardness (work hardened).....................................................50-53 HRC
distribution of small primary metal carbides in a fully austenitic chromium manganese Deposit Layers....................................................................... 3 Maximum
matrix. Deposit useful for rebuilding of manganese, chrome-manganese and nitronic, non-
magnetice stainless steel parts subject to severe impact loading combined with abrasion. Wire Shielding Welding Parameters
Part Number Pkg
Abrasion resistance three times superior to that of an austenitic manganese deposit as in. mm Gas Wire Ext. Amps Volts
measured in the G65 test. Can be applied in multiple layer without spalling with proper
welding procedures on Austenitic Manganese base metal. 12013800 33# WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2" - 3/4" 200-420 22-32

Upstream Applications: Hardbanding


Alloy Type: Small Primary Carbides in a Martensitic Matrix
Upstream
Oil & Gas

Stoody.com
62
Oil and Gas industry
MIDSTREAM - SEPARATION, TRANSPORTATION, STORAGE
As petroleum products progress into the midstream
for processing into marketable products, Stoody
hardfacing solutions are called upon to address
significant wear challenges including the impact of
highly abrasive oil sand slurry on thousands of miles
of piping, elbows, and valves.

STOODY PC2009 Typical Mechanical Properties:


Hardness.................................................................................57-60 HRC
Stoody PC2009 is a chromium carbide wire designed for applying abrasion resistant deposits
inside pipe. Optimized to result in superior weldability for overlaying pipe ID in the flat Wire Shielding Welding Parameters
Part Number Pkg
position and elbows in the horizontal position. Deposits can be ground and can be used in in. mm Gas Wire Ext. Amps Volts
hot wear applications up to 900 F.
11993000 600# POP 7/64 2.8 Open Arc 450-500 28-29
Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or
weave beads. 11993100 60# Coil 7/64 2.8 Open Arc 450-500 28-29

Midstream Applications: Pipe ID Cladding, Elbow ID Cladding

STOODY PR2009 Typical Mechanical Properties:


Hardness......................................................................59-62 HRC
STOODY PC2009 is a chromium carbide wire designed for the repair of worn ID claddings
in pipe elbows. Optimized to result in superior weldability for overlaying pipe ID in the Wire Shielding Welding Parameters
Part Number Pkg
horizontal position. Special deoxidizers within PR2009 make it possible to achieve sound in. mm Gas Wire Ext. Amps Volts
ID claddings when repairing worn chromium carbide overlays hydrocarbon contamination
embedded in existing relief cracks. 11983000 600# POP 7/64 2.8 Open Arc 450-500 28-29

Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or 11983100 60# Coil 7/64 2.8 Open Arc 450-500 28-29
weave beads.
Midstream Applications: Repair Hardface Pipe and Elbow ID Cladding

STOODCOR 136 (PATENT PENDING) Typical Mechanical Properties:


Corrosion Resistance..............................................................Good
STOODCOR 136 deposit is an erosion and corrosion resistant alloy deposit. StoodCor 136 Abrasion Resistance........................................................ Excellent
Midstream Stainless

is a specially designed complex carbide alloy suited for hardfacing/cladding applications Impact Resistance............................................... Low Moderate
& Gas& Cladding

where erosion and corrosion are of equal concern. The ability of this alloy to resist high Deposit Layers.....................................................................2 Max.
abrasion in a corrosive environment makes it optimal for hardfacing/cladding pipe, plate Hardness......................................................................HRC 60-65
and vessels subjected to erosion and corrosion. The wire possesses excellent weldability Surface Cross Checks...............................................................Yes
and can be used for cladding on plate, pipe ID or elbow ID. Machinability......................................................No, Grinding Only
Joining

Midstream Applications: Vessel Plating, Pipe ID Cladding, Elbow Cladding


High Alloy Oil

Wire Welding Parameters


Part Number Pkg Wire Feed Speed
Nominal Composition: StoodCor 136 is a complex carbide deposit producing chromium in. mm Wire Ext. Amps Volts
and fine primary carbides in an austenitic matrix. 11992100 33# WB 1/16 1.6 200-250 5/8"-3/4" 225-275 24-27
12012800 200# HP 7/64 2.8 180-220 1"-1 1/4" 425-475 27-29
12003600 500# POP 7/64 2.8 180-220 1"-1 1/4" 425-475 27-29

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
63
Oil and Gas industry
MIDSTREAM - SEPARATION, TRANSPORTATION, STORAGE
STOODY CP-2000 Deposit Characteristic:
Hardness.................................................................................58-64 HRC
STOODY CP2000 is a specially formulated chromium carbide alloy designed to produce a Impact Resistance.....................................................................Moderate
high concentration of uniformly distributed small primary chromium carbides in an austenitic Surface Cross Check...........................................................................Yes
matrix. The formulation has been optimized to result in superior weldability for a broad range Machinability.........................................................................................No
of single and multiple layer applications. The high concentration of small primary carbides Magnetic
greatly improves wear resistance and toughness over conventional chromium carbide alloys. on Carbon Steel.......................................................................Slightly
It can be applied to carbon, low alloy and manganese steels. In special applications such as on Manganese Steel........................................................................No
coal pulverizer rebuilding, it can be applied to cast irons. The deposits can not be machined
or forged and can be used in hot wear applications up to 900F. Wire Shielding Welding Parameters
Part Number Pkg
Midstream Applications: IPipe ID Cladding, Elbow Cladding in. mm Gas Wire Ext. Amps Volts
11907600 33# WB .045 1.2 Open-arc 1/2"-3/4" 175-225 22-26
Nominal Composition: Primary Chromium Carbides in an Austenitic Matrix
11886500 33# WB 1/16 1.6 Open-arc 3/4"-1" 200-250 24-28
11876600 50# PP 5/64 2.0 Open-arc 11/4"-11/2" 250-300 25-28
11890000 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11870400 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11879800 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11870500 500# POP 1/8 3.2 Open-arc 11/4"-11/2" 450-650 29-33

STOODY 160FC Deposit Characteristic:


Abrasion Resistance.................................................................. Excellent
STOODY 160FC deposit consists of tungsten carbide particles in a nickel silicon boron Matrix Harness Single Layer................................................ 38 - 45 HRC
matrix. Due to higher tungsten carbide content, Stoody 160FC is an ideal hardfacing overlay Matrix Hardness Two Layer.................................................. 40 - 50 HRC
with a microstructure that delivers superior toughness and resistance to corrosion and fine Deposit Layers....................................................................... 2 Maximum
particle erosion in slurry type applications. It also provides improved weldability through Surface Cross Check..........................................Depends on application
enhanced wetting, tie-in and arc stability. Machinability.........................................................................................No
Midstream Applications: Pipe ID Cladding
Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
92% Ar / 8% CO2
12022500 33# WB 1/16 1.6 or 75-80% Ar, 1/2" - 5/8" 130 - 200 17-18
Balance CO2

STOODITE 6-M Nominal Composition:


Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Manganese, Silicon, Nickel,
STOODITE 6-M is the most widely used cobalt alloy having excellent resistance to many forms Molybdenum)
of mechanical and chemical degradation over a wide temperature range. Particular attributes Cobalt Base
are its outstanding self mated anti-galling properties, high temperature hardness and high
resistance to cavitation erosion. Typical Mechanical Properties:
1 Layer..................................................................27-33 HRC
Certification to AWS A5.21, Type ErCoCr-A. 2 Layers................................................................36-39 HRC
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring
proper preheat, controlled interpass temperatures and cooling rates. Special power supplies Wire Shielding Welding Parameters
(i.e. pulsed arc, etc.) are used to reduce penetration and base metal dilution. Crack free Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
deposits up to 2 layers.
810722182045 25# WB, LLW .045 1.2 Argon 1/2"-5/8" 180-200 25-27
Midstream Applications: Valves 810722182062 25# WB, LLW 1/16 1.6 Argon 5/8"-3/4" 280-300 26-28
810642184094 50# Coil 3/32 2.4 Open-arc 3/4"-1" 340-360 26-28

STOODITE 12-M Nominal Composition:


Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Silicon, Manganese,
STOODITE 12-M is an alloy cored wire for GMAW applications. The composition differs from Molybdenum, Nickel)
the bare rod slightly in the silicon, manganese and iron levels in that they are higher. It is Cobalt Base
Midstream

more wear resistant than 6 (contains a higher volume of carbides) but with lower impact
Oil & Gas

strengths. Certification to AWS A5.21, Type ErCoCr-B. Typical Mechanical Properties:


Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring 1 Layer..................................................................39-41 HRC
strict adherence to correct preheat, interpass temperatures and controlled cooling rates in 2 Layers................................................................44-45 HRC
mandatory to insure crack free deposits. It is more crack-sensitive than Stoodite 6.
Wire Shielding Welding Parameters
Midstream Applications: Valves, Pump Parts Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
811222182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 23-27

Stoody.com
64
Oil and Gas industry
MIDSTREAM - SEPARATION, TRANSPORTATION, STORAGE
STOODITE 21-M Nominal Composition:
Alloy Content 96% (Chromium, Molybdenum, Iron, Nickel, Manganese, Silicon,
STOODITE 21-M is a continuous alloy cored wire for GMAW applications with excellent high Carbon, Tungsten)
temperature strength making it suitable for use on hot die parts. The deposits are inherently Cobalt Base
resistant to galling, cavitation erosion, and corrosion. Abrasion resistance is lower than
the other wires but its impact strength at high temperatures, anti-galling properties and Typical Mechanical Properties:
corrosion resistance are outstanding. 1 Layer..................................................................16-19 HRC
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring 2 Layers................................................................22-26 HRC
proper preheat, interpass temperatures and controlled cooling to minimize or produce a Workhardened.......................................................40-45 HRC

crack free deposit.
Midstream Applications: Valves Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
812122182045 25# WB, LLW .045 1.2 Argon 1/2"- 5/8" 180-200 25-27
812122182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 26-28

STOODY 625-T1 Typical Deposit Characteristics:


Tensile Strength............................................... 112 ksi (773 Mpa)
STOODY 625-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements Yield Strength.................................................... 72 ksi (497 Mpa)
of AWS 5.34 ENiCrMo3T1-Y. Elongation.............................................................................38 %
Midstream Applications: Cryogenic Joining Applications (9% Nickel Steel), High Alloy
Clad Lines Wire Welding Parameters
Part Number Pkg Shielding Gas
in. mm Wire Ext. Amps Volts
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron*, 75-80% Ar, Bal. CO2
Noibium, Sulfur, Phosphorus, Nickel 11872500 33# WB, LLW .045 1.2 1/2" 150-200 25-26
or CO2
*For Iron <1%, please request Stoody 625LI-T1 (PDS SP-029) 75-80% Ar, Bal. CO2
11872400 33# WB, LLW 1/16 1.6 1/2" 200-250 26-27
or CO2

STOODY 625LI-T1 Typical Deposit Characteristics:


Tensile Strength............................................... 117 ksi (807 Mpa)
STOODY 625LI-T1 is a gas shielded all position flux cored wire that meets the requirements Yield Strength.................................................... 76 ksi (524 Mpa)
of AWS ENiCrMo3T1-1/-4. The iron content of the allweld deposit is kept below 1% for Elongation..............................................................................35%
applications requiring enhanced corrosion resistance
Midstream Applications: Cryogenic Joining Applications (9% Nickel Steel) Wire Welding Parameters
Part Number Pkg Shielding Gas
in. mm Wire Ext. Amps Volts
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron,
Niobium, Sulfur, Phosphorus, Nickel 75-80% Ar, Bal. CO2
11977400 33# WB, LLW .045 1.2 1/2" 150-200 25-26
or CO2
75-80% Ar, Bal. CO2
11977300 33# WB, LLW 1/16 1.6 1/2" 200-250 26-27
or CO2

Midstream Stainless
& Gas& Cladding
Joining
High Alloy Oil

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
65
Oil and Gas industry
DOWNSTREAM - PROCESSING, REFINING, TRANSPORTATION, STORAGE
Downstream transportation and storage of oil,
gasoline, natural gas, and other petrochemicals
for refining, processing, and end use bring new
wear, corrosion, and joining challenges and
Stoody is there with products designed for low
alloy, stainless, and nickel applications.

STOODITE 6-M Nominal Composition:


Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Manganese, Silicon, Nickel,
STOODITE 6-M is the most widely used cobalt alloy having excellent resistance to many Molybdenum)
forms of mechanical and chemical degradation over a wide temperature range. Particular Cobalt Base
attributes are its outstanding self mated anti-galling properties, high temperature hard-
ness and high resistance to cavitation erosion. Typical Mechanical Properties:
1 Layer.................................................................27-33 HRC
Certification to AWS A5.21, Type ErCoCr-A. 2 Layers................................................................36-39 HRC
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring
proper preheat, controlled interpass temperatures and cooling rates. Special power supplies Wire Shielding Welding Parameters
Part Number Pkg
(i.e. pulsed arc, etc.) are used to reduce penetration and base metal dilution. Crack free in. mm Gas Wire Ext. Amps Volts
deposits up to 2 layers.
810722182045 25# WB, LLW .045 1.2 Argon 1/2"-5/8" 180-200 25-27
Downstream Applications: Valves 810722182062 25# WB, LLW 1/16 1.6 Argon 5/8"-3/4" 280-300 26-28
810642184094 50# Coil 3/32 2.4 Open-arc 3/4"-1" 340-360 26-28

STOODITE 12-M Nominal Composition:


Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Silicon, Manganese,
STOODITE 12-M is an alloy cored wire for GMAW applications. The composition differs from Molybdenum, Nickel)
the bare rod slightly in the silicon, manganese and iron levels in that they are higher. It is Cobalt Base
more wear resistant than 6 (contains a higher volume of carbides) but with lower impact
strengths. Certification to AWS A5.21, Type ErCoCr-B. Typical Mechanical Properties:
1 Layer..................................................................39-41 HRC
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring 2 Layers................................................................44-45 HRC
strict adherence to correct preheat, interpass temperatures and controlled cooling rates in
mandatory to insure crack free deposits. It is more crack-sensitive than Stoodite 6.
Wire Shielding Welding Parameters
Part Number Pkg
Downstream Applications: Valves, Pump Parts in. mm Gas Wire Ext. Amps Volts
811222182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 23-27

STOODITE 21-M Nominal Composition:


Alloy Content 96% (Chromium, Molybdenum, Iron, Nickel, Manganese, Silicon,
STOODITE 21-M is a continuous alloy cored wire for GMAW applications with excellent high Carbon, Tungsten)
temperature strength making it suitable for use on hot die parts. The deposits are inherently Cobalt Base
resistant to galling, cavitation erosion, and corrosion. Abrasion resistance is lower than
Typical Mechanical Properties:
the other wires but its impact strength at high temperatures, anti-galling properties and
Oil & Gas

1 Layer..................................................................16-19 HRC
corrosion resistance are outstanding.
2 Layers................................................................22-26 HRC
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring Workhardened.......................................................40-45 HRC
proper preheat, interpass temperatures and controlled cooling to minimize or produce a
Downstream

crack free deposit. Wire Shielding Welding Parameters


Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Downstream Applications: Valves
812122182045 25# WB, LLW .045 1.2 Argon 1/2"- 5/8" 180-200 25-27
812122182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 26-28

Stoody.com
66
Oil and Gas industry
DOWNSTREAM - PROCESSING, REFINING, TRANSPORTATION, STORAGE
BRILLIANT 2209 T-1 AP Part Number Pkg
Wire
in. mm
BRILLIANT 2209 T-1 AP stainless steel wires are designed for welding in all positions with
either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like 11892000 33# WB, LLW .045 1.2
arc transfer, easy slag removal and can be welded within a wide range of parameters. 11892100 33# WB, LLW 1/16 1.6
BRILLIANT 2209 T-1 AP wires can be used to weld duplex stainless steels which contain
.045" (1.2 mm)
approximately 22% chromium. The composition is balanced to achieve a microstructure
of approximately 50% ferrite and 50% austenite in the weld deposit. AWS classification Amps 130(1) 165(1) 190(1) 220(2)
A5.22 E2209T1-X. Volts 24 26 26 27
WFS 227 315 445 565
Downstream Applications: Duplex Stainless Steel Joining Applications
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum, 1/16" (1.6 mm)
Nitrogen Amps 170(1) 210(1) 250(1) 300(2)
Volts 25 26 27 28
Typical Deposit Characteristics:
Tensile Strength, Ksi (MPa)..............................................................122 (842) WFS 115 195 245 320
Yield Strength, Ksi (MPa).................................................................101 (670) in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Elongation (%)......................................................................................... 27.5 Notes:
Charpy Impact Toughness @ -40F (-40C).................... 33ft-lbs (20 Joules) Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only

BRILLIANT 2594 T-1 AP Part Number Pkg


Wire
in. mm
STOODY AP stainless steel wires are designed for welding in all positions with either 100%
CO2 (X=1) or Argon / CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer, 11998100 33# WB, LLW .045 1.2
easy slag removal and can be welded within a wide range of parameters. Stoody 2594 T-1 11998000 33# WB, LLW 1/16 1.6
AP wires can be used to weld super duplex stainless steels as well as used to weld low alloy
steels to duplex stainless steels. The composition is balanced to achieve a microstructure .045" (1.2 mm)
of approximately 45% ferrite and 55% austenite in the weld deposit. AWS classification Amps 130(1) 165(1) 190(1) 220(2)
A5.22 E2594T1-X. Volts 24 26 26 27
Downstream Applications: Duplex Stainless Steel Joining Applications WFS 227 315 445 565
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum, 1/16" (1.6 mm)
Nitrogen
Amps 170(1) 210(1) 250(1) 300(2)
Typical Deposit Characteristics: Volts 25 26 27 28
Tensile Strength...............................................................................126 (869) WFS 115 195 245 320
Yield Strength.................................................................................98.5 (679) in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Elongation (%)............................................................................................ 25
Charpy Impact Toughness................................................ 33ft-lbs (45 Joules) Notes:
Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only

STOODY 625-T1 Typical Deposit Characteristics:


Tensile Strength............................................... 112 ksi (773 Mpa)
STOODY 625-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements Yield Strength.................................................... 72 ksi (497 Mpa)
of AWS 5.34 ENiCrMo3T1-Y. Elongation.............................................................................38 %
Downstream Applications: Cryogenic Joining Applications (9% Nickel Steel), High Alloy
Clad Lines Wire Welding Parameters
Part Number Pkg Shielding Gas
in. mm Wire Ext. Amps Volts
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron*,
75-80% Ar, Bal. CO2
Noibium, Sulfur, Phosphorus, Nickel 11872500 33# WB, LLW .045 1.2 1/2" 150-200 25-26
or CO2
*For Iron <1%, please request Stoody 625LI-T1 (PDS SP-029) 75-80% Ar, Bal. CO2
11872400 33# WB, LLW 1/16 1.6 1/2" 200-250 26-27
or CO2
Stainless

STOODY 625LI-T1 Typical Deposit Characteristics:


Tensile Strength............................................... 117 ksi (807 Mpa)
& Gas& Cladding

STOODY 625LI-T1 is a gas shielded all position flux cored wire that meets the requirements Yield Strength.................................................... 76 ksi (524 Mpa)
of AWS ENiCrMo3T1-1/-4. The iron content of the allweld deposit is kept below 1% for Elongation..............................................................................35%
applications requiring enhanced corrosion resistance
Joining

Downstream Applications: Cryogenic Applications (9% Nickel Steel) Joining Wire Welding Parameters
Part Number Pkg Shielding Gas
High Alloy Oil

in. mm Wire Ext. Amps Volts


Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron,
Downstream

Niobium, Sulfur, Phosphorus, Nickel 75-80% Ar, Bal. CO2


11977400 33# WB, LLW .045 1.2 1/2" 150-200 25-26
or CO2
75-80% Ar, Bal. CO2
11977300 33# WB, LLW 1/16 1.6 1/2" 200-250 26-27
or CO2

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
67
General Information
PART NUMBER INDEX
PRODUCT PAGE NO. PRODUCT PAGE NO. PRODUCT PAGE NO.
308L T-1 AP 55 CASTWELD 99 11 NICROMANG - coated 8
11953600 25# WB .035" 0.9 mm 11375100 5# Vac Pak 3/32 (2.4mm) x 14 45150850 60# Bulk Pak 1/8" (3.2 mm) x 14"
11819000 33# WB .045" 1.2 mm 11375200 10# Vac Pak 1/8 (3.2mm) x 14 45150810 10# Box 1/8" (3.2 mm) x 14"
11819100 33# WB 1/16" 1.6 mm 11375300 10# Vac Pak 5/32 (4.0mm) x 14 45151050 60# Bulk Pak 5/32" (4.0 mm) x 14"
309L T-1 AP 55 CASTWELD 99-G 29 45151010 10# Box 5/32" (4.0 mm) x 14"
45151250 60# Bulk Pak 3/16" (4.8 mm) x 14"
11953400 25# WB .035" 0.9 mm 11976000 50# Poly Pak 3/32" 2.4 mm 45151210 10# Box 3/16" (4.8 mm) x 14"
11819300 33# WB .045" 1.2 mm CASTWELD Ni 30-G 29 45151650 60# Bulk Pak 1/4" (6.4 mm) x 18"
11819400 33# WB 1/16" 1.6 mm 11498800 10# Box 1/4" (6.4 mm) x 18"
11974900 50# PP 3/32" 2.4 mm
316L T-1 AP 55 45152050 60# Bulk Pak 5/16" (8.0 mm) x 18"
CASTWELD Ni 30-O/S 28, 48
11953500 25# WB .035" 0.9 mm NICROMANG 25
11819600 33# WB .045" 1.2 mm Open Arc 62800665 50# PP 3/32" 2.4 mm
11819700 33# WB 1/16" 1.6 mm 11962300 50# PP 3/32" 2.4 mm 62800755 60# Coil 7/64" 2.8 mm
Submerged Arc
AC-DC BOROD - coated 19 NICROMANG PLUS - coated 9
11962300 50# PP 3/32" 2.4 mm
10234400 10# Vac Pak 1/8" (3.2 mm) x 14" 11857600 10# Box 1/8" (3.2 mm) x 14"
CASTWELD Ni 55-O/G 28
10234600 10# Vac Pak 5/32" (4.0 mm) x 14" 11857700 10# Box 5/32" (4.0 mm) x 14"
10234800 10# Vac Pak 3/16" (4.8 mm) x 14" 11895600 33# WB, LLW .045" 1.2 mm 11852900 10# Box 3/16" (4.8 mm) x 14"
11858700 33# WB, LLW 1/16" 1.6 mm 11852000 60# Bulk Pak 3/16" (4.8 mm) x 14"
AC-DC TUBE BORIUM 19
11863300 50# PP 3/32" 2.4 mm 11872900 10# Box 1/4" (6.4 mm) x 18"
10229100 10# Vac Pak 1/8" (3.2mm) x 14"
CASTWELD Ni 55-O/S 48 11876900 10# Box 5/16" (8.0 mm) x 14"
10229300 10# Vac Pak 5/32" (4.0mm) x 14"
10229500 10# Vac Pak 3/16" (4.8mm) x 14" 11895600 33# WB, LLW .045" 1.2 mm NICROMANG PLUS 25
10229700 10# Vac Pak 1/4" (6.4mm) x 14" 11858700 33# WB, LLW 1/16" 1.6 mm 11873100 33# WB 1/16' 1.6 mm
11863300 50# PP 3/32" 2.4 mm 11950200 33# WB 5/64" 2.0 mm
ACETYLENE TUBE BORIUM - bare 20
CASTWELD Ni 55-S 48 11887100 25# PS 3/32" 2.4 mm
11895000 60# Bulk Pak 7/64" (2.8 mm) x 28"
10227100 10# Box 1/8" (3.2 mm) x 14" 11902500 50# PP 3/32" 2.4 mm 11854200 60# Coil 7/64" 2.8 mm
10227300 60# Bulk Pak 1/8" (3.2 mm) x 28" 11851900 200# HP 7/64" 2.8 mm
CASTWELD Ni 99-G 48
10227500 10# Box 5/32" (4.0 mm) x 14" RAIL END 932 13
11976000 50# PP 3/32" 2.4 mm
11429000 10# Box 5/32" (4.0 mm) x 28" 11704800 10# Vac Pak 1/8" (3.2mm) x 14"
10227900 10# Box 3/16" (4.8 mm) x 14" CTS 17
11704700 10# Vac Pak 5/32" (4.0mm) x 14"
10228100 10# Box 3/16" (4.8 mm) x 28" 10207000 60# Bulk Pak 1/8" (3.2 mm) x 14" 11504600 10# Vac Pak 3/16" (4.8mm) x 14"
10228700 10# Box 1/4" (6.4 mm) x 14" 10207300 60# Bulk Pak 1/4" (6.4 mm) x 18" 11704600 10# Vac Pak 1/4" (6.4mm) x 14"
BARE BOROD 19 DYNAMANG - coated 8 RAIL END 932-0 31
10231300 10# Box 1/8" (3.2 mm) x 14" 11439600 10# Box 1/8" (3.2 mm) x 14" 11802500 33# WB 1/16" 1.6 mm
10231700 10# Box 5/32" (4.0 mm) x 14" 11247300 10# Box 5/32" (4.0 mm) x 14" 11887000 25# PS 5/64" 2.0 mm
10234000 60# Bulk Pak 5/32" (4.0 mm) x 28" 11247200 10# Box 3/16" (4.8 mm) x 14" 11950300 33# WB 3/32" 2.4 mm
10231900 10# Box 3/16" (4.8 mm) x 14" 11242900 10# Box 1/4" (6.4 mm) x 18"
SA MANGANESE 26
BRILLIANT 2209 T-1 AP

54, 67 DYNAMANG 25
See TRACKWEAR
11892000 33# WB, LLW .045" 1.2 mm 11836400 33# WB .045" 1.2 mm
11892100 33# WB, LLW 1/16" 1.6 mm SA/SUPER 20 40
11446700 33# WB 1/16" 1.6 mm
BRILLIANT 2594 T-1 AP 54, 67 11470200 50# PP 1/16" 1.6 mm 11456000 33# WB 1/6" 1.6 mm
11249900 60# Coil 7/64" 2.8 mm 11896900 50# PP 1/6" 1.6 mm
11998100 33# WB, LLW .045" 1.2 mm 11250100 110# QP 7/64" 2.8 mm 64750755 60# Coil 7/64" 2.8 mm
11998000 33# WB, LLW 1/16" 1.6 mm 11250200 200# HP 7/64" 2.8 mm SELF HARDENING (SHIP) - coated 14
BRILLIANT 410NiMo T-1 AP 54 FOUNDRY CO-MANG

9 11172400 10# Box 1/8" (3.2 mm) x 14"
11442000 33# WB, LLC, VP 1/16" 1.6 mm 11814000 10# Box 5/32" (4.0 mm) x 14" 11172500 10# Box 5/32" (4.0 mm) x 14"
BTS 16 44441050 60# Bulk Pak 5/32" (4.0 mm) x 14" 11172600 10# Box 3/16" (4.8 mm) x 14"
10207800 60# Carton 5/32" (4.0 mm) x 28" 11814100 10# Box 3/16" (4.8 mm) x 14" STOODCOR 136

37, 60, 63
10207900 60# Carton 3/16" (4.8 mm) x 28" 44441250 60# Bulk Pak 3/16" (4.8 mm) x 14" 11992100 33# WB 1/16" 1.6 mm
10208000 60# Carton 1/4" (6.4 mm) x 28" 44441650 60# Bulk Pak 1/4" (6.4 mm) x 18" 12012800 200# HP 7/64" 2.8 mm
BUILD-UP 24 FOUNDRY CO-MANG-O 26 12003600 500# POP 7/64" 2.8 mm
11000100 60# Coil 7/64" 2.8 mm 11847800 33# WB 1/16" 1.6 mm STOODITE 1 22
11142800 110# QP 7/64" 2.8 mm 11863600 50# PP 1/16" 1.6 mm Bare Cast
11813100 200# HP 7/64" 2.8 mm 11908300 60# Coil 3/32" 1.6 mm 10240500 5# Box, 10# VP 1/8" 3.2 mm
11869900 500# POP 7/64" 2.8 mm HORSESHOE BORIUM 20 11450100 5# Box, 10# VP 5/32" 4.0 mm
11183600 60# Coil 3/32" 2.4 mm 10228900 10# Box 1/4" (6.4 mm) x 14" Coated
11304900 33# WB 1/16" 1.6 mm 10240700 5# Box, 10# VP 1/8" 3.2 mm
11258300 50# PP 1/16" 1.6 mm HYDROLOY 914 56
10241100 5# Box, 10# VP 5/32" 4.0 mm
11423900 10# PS .045" 1.2 mm Bare Electrode
11423800 33# WB .045" 1.2 mm STOODITE 1-M 44
11831800 25# WB. LLC .045" 1.2 mm
BUILD-UP AP-G 24 11957600 25#WB VP .045" 1.2 mm 11455300 25# WB, LLW .045" 1.2 mm
11834800 25# WB. LLC 1/16" 1.6 mm 810222182062 25# WB, LLW 1/16" 1.6 mm
11845500 33# WB .045" 1.2 mm Coated Electrode
12013300 50# PP 1/16" 1.6 mm STOODITE 12 22
11834400 10# Vac Pak 1/8" 3.2 mm Bare Cast
BUILD-UP LH 8 11831900 10# Vac Pak 5/32" 4.0 mm 11406700 5# Box, 10# VP 1/8" 3.2 mm
11414100 10# Vac Pak 1/8" (3.2 mm) x 14" M7-G 31 11449500 5# Box, 10# VP 5/32" 4.0 mm
11412900 10# Vac Pak 5/32" (4.0 mm) x 14" 11810800 33# WB .045" 1.2 mm Coated
11413000 10# Vac Pak 3/16" (4.8 mm) x 14" 11849400 50# PP .045" 1.2 mm 811211205125 5# Box, 10# VP 1/8" 3.2 mm
11413100 10# Vac Pak 1/4" (6.4 mm) x 18" 11868500 33# WB 1/16" 1.6 mm 811211205156 5# Box, 10# VP 5/32" 4.0 mm
CASTWELD 55 10 11834200 50# PP 1/16" 1.6 mm STOODITE 12-M 44, 64, 66
11375000 5# Vac Pak 3/32" (2.4mm) x 14" 11917900 200# HP 1/16" 1.6 mm 811222182062 25# WB, LLW 1/16" 1.6 mm
11369500 10# Vac Pak 1/8" (3.2mm) x 14" 11925500 400# NTP 1/16" 1.6 mm
11369400 10# Vac Pak 5/32" (4.0mm) x 14" 11916500 33# WB 5/64" 2.0 mm STOODITE 12-S 53
CASTWELD 57 11 811212184094 50# Coil 3/32" 2.4 mm
11956800 10# Vac Pak 5/32" (4.0mm) x 14"
11951100 10# Vac Pak 3/16" (4.8mm) x 14"
11956900 10# Vac Pak 1/8" (3.2mm) x 14"

Products marked by the " " symbol are typically stocked items.
All others may require a minimum quantity and/or may be subject to production lead time.
Stoody.com
68
General Information
PART NUMBER INDEX
PRODUCT PAGE NO. PRODUCT PAGE NO. PRODUCT PAGE NO.
STOODITE 21 23 STOODY 102-G 30 STOODY 121 34
Bare Cast 11422400 10# PS .045" 1.2 mm 11423300 10# PS .045" 1.2 mm
812101105125 5# Box, 10# VP 1/8" 3.2 mm 11422300 33# WB .045" 1.2 mm 11423200 33# WB .045" 1.2 mm
812101105156 5# Box, 10# VP 5/32" 4.0 mm 11426700 50# PP 1/16' 1.6 mm 11408300 33# WB 1/16' 1.6 mm
812101105250 5# Box, 10# VP 1/4" 6.4 mm STOODY 102-O 30 11420600 50# PP 1/16' 1.6 mm
812101105187 5# Box 3/16" 4.8 mm 11086600 60# Coil 3/32" 2.4 mm
Coated 11426700 50# PP 1/16" 1.6 mm 11087700 200# HP 3/32" 2.4 mm
812101205125 5# Box, 10# VP 1/8" 3.2 mm 11426800 33# WB 1/16" 1.6 mm 11000500 60# Coil 7/64" 2.8 mm
812101205156 5# Box, 10# VP 5/32" 4.0 mm STOODY 103CP 51 11143700 110# QP 7/64" 2.8 mm
812101205250 5# Box, 10# VP 1/4" 6.4 mm 11429100 110# QP 1/8" 3.2 mm STOODY 130 42
STOODITE 21-M 45, 65, 66 11428200 200# HP 1/8" 3.2 mm 11413200 33# WB 1/16" 1.6 mm
812122182045 25# WB, LLW .045" 1.2 mm 11430100 500# HP 1/8" 3.2 mm 11001100 60# Coil 7/64" 2.8 mm
812122182062 25# WB, LLW 1/16" 1.6 mm 11430600 500# POP 5/32" 4.0 mm
STOODY 131 35
STOODITE 21-S 53 STOODY 104 47
11464900 33# WB 1/16" 1.6 mm
812102184094 50# Coil 3/32" 2.4 mm 11431100 500# POP 3/32" 2.4 mm 11000700 60# Coil 7/64" 2.8 mm
11001400 60# Coil 7/64" 2.8 mm 11143800 110# QP 7/64" 2.8 mm
STOODITE 6 22 11820300 60# Coil 1/8" 3.2 mm 11141400 200# HP 7/64" 2.8 mm
Bare Cast 11040900 200# HP 1/8" 3.2 mm
11361100 5# Box, 10# VP 1/8" 3.2 mm 11039500 500# POP 1/8" 3.2 mm STOODY 133 34
11347200 5# Box, 10# VP 5/32" 4.0 mm 11902800 750# POP 1/8" 3.2 mm 11867600 33# WB .045" 1.2 mm
11259600 5# Box, 10# VP 3/16" 4.8 mm 11111900 500# POP 5/32" 4.0 mm 11319000 33# WB 1/16' 1.6 mm
Coated STOODY 105 49 11288200 50# PP 1/16" 1.6 mm
10242700 5# Box, 10# VP 1/8" 3.2 mm 11288100 60# Coil 3/32" 2.4 mm
10243100 5# Box, 10# VP 5/32" 4.0 mm 11002200 60# Coil 7/64" 2.8 mm
11041000 200# HP 1/8" 3.2 mm STOODY 134 36
10243500 5# Box, 10# VP 3/16" 4.8 mm
11039600 500# POP 1/8" 3.2 mm 11000900 60# Coil 7/64" 2.8 mm
STOODITE 6-M 44, 64, 66 11112000 500# POP 5/32" 4.0 mm 11143900 110# QP 7/64" 2.8 mm
810722182045 25# WB, LLW .045" 1.2 mm STOODY 105B 49 11141500 200# HP 7/64" 2.8 mm
810722182062 25# WB, LLW 1/16" 1.6 mm STOODY 135 35
810642184094 50# Coil 3/32" 2.4 mm 11041600 200# HP 1/8" 3.2 mm
11040100 500# POP 1/8" 3.2 mm 11862600 33# WB 1/16' 1.6 mm
STOODITE 6-S 52 11902600 750# POP 1/8" 3.2 mm 11835100 50# PP 1/16" 1.6 mm
810602184094 50# Coil 3/32" 2.4 mm 11112500 500# POP 5/32" 4.0 mm STOODY 140 42
STOODY 100HC 36 STOODY 105-G & 105-O 30 11883800 25# WB, LLW 1/16" 1.6 mm
11313400 60# Coil 3/32" 2.4 mm 11441100 50# PP 1/16" 1.6 mm STOODY 143 41
11001000 60# Coil 7/64" 2.8 mm 11917600 500# POP 3/32" 2.4 mm
11144100 110# QP 7/64" 2.8 mm 11877000 33# WB 1/16" 1.6 mm
STOODY 107 49 11867800 60# Coil 7/64" 2.8 mm
11141700 200# HP 7/64' 2.8 mm
11235400 500# POP 7/64" 2.8 mm 11833000 60# Coil 3/32" 2.4 mm 11857800 500# POP 7/64" 2.8 mm
11867100 110# QP 1/8' 3.2 mm 11474000 500# POP 3/32" 2.4 mm STOODY 143-S 51
11807700 500# POP 1/8" 3.2 mm 11041200 200# HP 1/8" 3.2 mm
11039800 500# POP 1/8" 3.2 mm 11949100 200# HP 1/8" 3.2 mm
STOODY 100HD 37 11112200 500# POP 5/32" 4.0 mm 11864800 500# POP 1/8" 3.2 mm
11905600 750# POP 7/64" 2.8 mm STOODY 110 or 110MC 27 STOODY 145 41
11484500 500# POP 7/64" 2.8 mm 11944900 60# Coil 3/32" 2.4 mm
11501100 200# HP 7/64" 2.8 mm 11452600 33# WB .045" 1.2 mm
11424400 33# WB 1/16" 1.6 mm 11414300 60# Coil 7/64" 2.8 mm
11848200 60# Coil 7/64" 2.8 mm 11484700 200# HP 7/64" 2.8 mm
11489700 500# POP 1/8" 3.2 mm 11345000 50# PP 1/16" 1.6 mm
11214400 60# Coil 3/32" 2.4 mm 11440200 500# POP 7/64" 2.8 mm
11435900 200# HP 1/8" 3.2 mm 11949200 200# HP 1/8" 3.2 mm
11859000 60# Coil 1/8" 3.2 mm 11000300 60# Coil 7/64' 2.8 mm
11143400 110# QP 7/64" 2.8 mm 11871300 500# POP 1/8" 3.2 mm
STOODY 100XHC 38 11140900 200# HP 7/64" 2.8 mm STOODY 145-S 51
11370000 60# Coil 7/64" 2.8 mm 11836900 60# Coil 7/64" 2.8 mm 11918700 60# Coil 1/8" 3.2 mm
11384700 200# HP 7/64" 2.8 mm 11836800 110# QP 7/64" 2.8 mm 11859100 60# Coil 5/32" 4.0 mm
STOODY 101HC 37, 59 STOODY 1102 12 STOODY 155FC 43, 61
11929200 5# PS-LLW .035" 0.9 mm 11857000 10# Vac Pak 1/8" (3.2 mm) x 14" 12022600 33# WB 1/16" 1.6 mm
11933400 25# PS .035" 0.9 mm 11857100 10# Vac Pak 5/32" (4.0 mm) x 14"
11440300 10# PS .045" 1.2 mm STOODY 160-E 21
STOODY 1105 12
11436300 33# WB .045" 1.2 mm 11897400 10# Vac pak 3/16" 4.8 mm
11874600 50# PP .045" 1.2 mm 11345100 10# Vac Pak 1/8" (3.2 mm) x 14"
11173800 10# Vac Pak 5/32" (4.0 mm) x 14" STOODY 160DM 43, 61
11891500 300# NTP .045" 1.2 mm
11421000 10# PS 1/16" 1.6 mm 11173900 10# Vac Pak 3/16" (4.8 mm) x 14" 11966700 50# PP 7/64 2.8
11304700 33# WB 1/16" 1.6 mm STOODY 111-O & 111-G 27 STOODY 160FC 43, 61, 64
11304800 50# PP 1/16" 1.6 mm 11981800 60# Coil 7/64" 2.8 mm 12022500 33# WB 1/16" 1.6 mm
11865500 33# WB 5/64" 2.0 mm
STOODY 117 34 STOODY 182-T1 56
11325200 50# PP 5/64" 2.0 mm
11901700 500# POP 5/64" 2.0 mm 11808400 33# WB 1/16" 1.6 mm 11916200 33# WB, LLW .045" 1.2 mm
11849200 110# QP 5/64" 2.0 mm 11835900 60# Coil 3/32" 2.4 mm 11916100 33# WB, LLW 1/16" 1.6 mm
11862500 60# Coil 7/64" 2.8 mm 11289100 60# Coil 7/64" 2.8 mm STOODY 19 14
11861300 200# HP 7/64" 2.8 mm 11320600 110 # QP 7/64" 2.8 mm
11289000 200# HP 7/64" 2.8 mm 11360000 10# Vac Pak 1/8" (3.2 mm) x 14"
11873200 500# POP 7/64" 2.8 mm 11356700 10# Vac Pak 5/32" (4.0 mm) x 14"
11832400 500# POP 7/64" 2.8 mm
STOODY 101HD 38 11356800 10# Vac Pak 3/16" (4.8 mm) x 14"
STOODY 120 27 11356900 10# Vac Pak 1/4" (6.4 mm) x 18"
11943400 33# WB 1/16" 1.6 mm
11860100 500# POP 7/64" 2.8 mm 11438500 33# WB .045" 1.2 mm STOODY 21 15
11937000 500# POP 1/8" 3.2 mm 11402500 33# WB 1/16" 1.6 mm
11420400 50# PP 1/16" 1.6 mm 11172700 10# Box 1/8" (3.2 mm) x 14"
STOODY 101HWP 38, 61 10205200 50# Bulk Pak 1/8" (3.2 mm) x 14"
12013700 60# Coil 7/64" 2.8 mm 11172900 10# Box 5/32" (4.0 mm) x 14"
11993800 500# POP 1/8" 3.2 mm 10205600 50# Bulk Pak 5/32" (4.0 mm) x 14"
11173000 10# Box 3/16" (4.8 mm) x 14"
STOODY 102 50
10205700 50# Bulk Pak 3/16" (4.8 mm) x 14"
11039400 500# POP 1/8" 3.2 mm 11173100 10# Box 1/4" (6.4 mm) x 18"
11111700 500# POP 5/32" 4.0 mm 10205800 50# Bulk Pak 1/4" (6.4 mm) x 18"
Products marked by the " " symbol are typically stocked items.
All others may require a minimum quantity and/or may be subject to production lead time.
U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515
International Customer Care: 940-381-1212
69
General Information
PART NUMBER INDEX
PRODUCT PAGE NO. PRODUCT PAGE NO. PRODUCT PAGE NO.
STOODY 2110 - coated 10 STOODY 965-G 33 SUPER 20 18
11431300 10# Vac Pak 1/8" (3.2 mm) x 14" 11929300 5# PS-LLW .035" 0.9 mm 46520810 10# Box 1/8" (3.2mm) x 14"
10202800 10# Vac Pak 5/32" (4.0 mm) x 14" 11142300 10# PS .035" 0.9 mm 46521010 10# Box 5/32" (4.0 mm) x 14"
10202900 10# Vac Pak 3/16" (4.8 mm) x 14" 11423100 33# WB .045" 1.2 mm 46521210 10# Box 3/16" (4.8 mm) x 14"
10203000 10# Vac Pak 1/4" (6.4 mm) x 18" 11501500 33# WB 1/16" 1.6 mm SUPER BUILD-UP 30
STOODY 2134 17 11823900 50# PP 1/16" 1.6 mm 11423600 33# WB .045" 1.2 mm
11864500 200# HP 1/16" 1.6 mm 11423700 10# PS .045" 1.2 mm
11919100 10# Box 1/8" (3.2mm) x 14" 11875500 400# NTP 1/16" 1.6 mm
11276800 10# Box 5/32" (4.0 mm) x 14" 11426400 50# PP 1/16" 1.6 mm
10208300 60# Bulk Pak 5/32" (4.0 mm) x 14" STOODY 965-O 33 11946200 33# WB 1/16" 1.6 mm
11276700 10# Box 3/16" (4.8 mm) x 14" 11427100 33# WB 1/16" 1.6 mm 11426500 33# WB 1/16" 1.6 mm
10208400 60# Bulk Pak 3/16" (4.8 mm) x 14" 11427000 50# PP 1/16" 1.6 mm 11466200 100# HP 3/32" 2.4 mm
10208500 60# Bulk Pak 1/4" (6.4 mm) x 18" 11837900 50# PP 3/32" 2.4 mm
STOODY 966-G 32, 39
STOODY 31 15 THERMACLAD 102
50
11965900 33# WB .045" 1.2 mm
10206300 10# Vac Pak 1/8" (3.2 mm) x 14" 11981400 33# WB 1/16" 1.6 mm 11905700 500# POP 3/32" 2.4 mm
10206400 10# Vac Pak 5/32" (4.0 mm) x 14" 11965200 50# PP 1/16" 1.6 mm 11820400 500# POP 1/8" 3.2 mm
10206500 10# Vac Pak 3/16" (4.8 mm) x 14" 11812100 500# POP 5/32" 4.0 mm
STOODY 968-O 39
10206600 10# Vac Pak 1/4" (6.4 mm) x 18" THERMACLAD 104 47
12010100 33# WB .045" 1.2 mm
STOODY 33 14 12010000 33# WB 1/16" 1.6 mm 11826700 500# POP 3/32" 2.4 mm
11305700 10# Vac Pak 5/32" (4.0 mm) x 14" 11857500 500# POP 1/8" 3.2 mm
STOODY 970-G 39 11880100 60# Coil 1/8" 3.2 mm
11305600 10# Vac Pak 3/16" (4.8 mm) x 14"
11994800 33# WB .045" 1.2 mm 11828100 500# POP 5/32" 4.0 mm
STOODY 35 16 11994700 50# WB 1/16" 1.6 mm THERMACLAD 104TJ 50
11322900 10# Vac Pak 1/8" (3.2 mm) x 14" 11996200 33# WB 1/16" 1.6 mm
11318200 10# Vac Pak 5/32" (4.0 mm) x 14" 11901100 60# Coil 1.8" 3.2 mm
STOODY A-T1 57 11897800 750# POP 1.8" 3.2 mm
11318300 10# Vac Pak 3/16" (4.8 mm) x 14"
11318400 10# Vac Pak 1/4" (6.4 mm) x 18" 11896500 33# WB, LLW .045" 1.2 mm THERMACLAD 105 49
11896700 33# WB, LLW 1/16" 1.6 mm
STOODY 45 18 11967900 500# POP 5/32" 4.0 mm
STOODY C276-T1 57
12014700 10# Box 3/16" (4.8 mm) x 14" THERMACLAD 105B 49
11953700 33# WB, LLW .045" 1.2 mm
STOODY 4552 49 11964300 33# WB, LLW 1/16" 1.6 mm 11868000 500# POP 1/8" 3.2 mm
11047000 500# POP 1/8" 3.2 mm 11967800 500# POP 5/32" 4.0 mm
STOODY C - coated 23
11902700 750# POP 1/8" 3.2 mm THERMACLAD 107 49
11848400 5# Vac Pak 3/32" 2.4 mm
STOODY 50 - bare 23 11849800 500# POP 1/8" 3.2 mm
11412800 10# Vac Pak 1/8" 3.2 mm
11867000 200# HP 5/32" 4.0 mm
824107105156 10# Box 5/32" 4.0 mm 10245700 10# Vac Pak 5/32" 4.0 mm
11868100 500# POP 5/32" 4.0 mm
824107105187 10# Box 3/16" 4.8 mm 10245900 10# Vac Pak 3/16" 4.8 mm
824107105250 10# Box 1/4" 6.4 mm THERMACLAD 42 50
STOODY C-M 45
STOODY 60 - bare 23 11888200 500# POP 1.8" 3.2 mm
827322282062 25#WB, LLW 1/16" 1.6 mm 11920000 250# HP 1.8" 3.2 mm
824007105156 10# Box 5/32" 4.0 mm 827322284094 50# PP 3/32" 2.4 mm
824007105187 10# Box 3/16" 4.8 mm 11877100 500# POP 1/8" 3.2 mm THERMACLAD 420 50
824007105250 10# Box 1/4" 6.4 mm STOODY C-S 53 11810400 500# POP 3/32" 2.4 mm
824007105312 10# Box 5/16" 8.0 mm 11832200 500# POP 1/8" 3.2 mm
827322284094 50# Coil 3/32" 2.4 mm 11873300 750# POP 1/8" 3.2 mm
STOODY 60-M 45
STOODY HB-56 61 11832300 500# POP 5/32" 4.0 mm
11931700 25# WB, LLW .045" 1.2 mm
11931700 25# WB, LLW .045" 1.2 mm 11987800 33# WB 1/16" 1.6 mm THERMACLAD 4552 49
11504500 25# WB, LLW 1/16" 1.6 mm STOODY HB-62 62 11824700 500# POP 3/32" 3.2 mm
STOODY 600 40 11987000 33# WB 1/16" 1.6 mm 11825100 500# POP 1/8" 3.2 mm
11825000 500# POP 5/32" 4.0 mm
11930300 33# WB .045" 1.2 mm STOODY HB-NoMag 62
11934300 200# HP .045" 1.2 mm THERMACLAD ROLL BUILD 3 47
12013800 33# WB 1/16" 1.6 mm
11886600 33# WB 1/16" 1.6 mm 11864000 500# POP 1/8" 3.2 mm
11928000 200# HP 1/16" 1.6 mm STOODY HB-Ti 62 11937700 750# PO 1/8" 3.2 mm
11846000 60# Coil 3/32" 2.4 mm 11987700 33# WB 1/16" 1.6 mm TRACKWEAR - coated

9
11916600 500# POP 3/32" 2.4 mm STOODY CP-2000 40, 60, 64 48701050 60# Bulk Pak 5/32" (4.0 mm) x 14"
11814400 60# Coil 7/64" 2.8 mm
11907600 33# WB .045" 1.2 mm 48701250 60# Bulk Pak 3/16" (4.8 mm) x 14"
11929400 500# POP 7/64" 2.8 mm
11886500 33# WB 1/16" 1.6 mm 48701650 60# Bulk Pak 1/4" (6.4 mm) x 18"
STOODY 622-T1 57 11876600 50# PP 5/64" 2.0 mm
11953800 33# WB, LLW .045" 1.2 mm 11890000 60# Coil 7/64" 2.8 mm TRACKWEAR 26
11965700 33# WB, LLW 1/16" 1.6 mm 11870400 200# HP 7/64" 2.8 mm 11821000 33# WB 5/64" 2.0 mm
STOODY 625-T1 57, 65, 67 11879800 500# POP 7/64" 2.8 mm TUBE BORIUM H 20
11870500 500# POP 1/8" 3.2 mm
11872500 33# WB, LLW .045" 1.2 mm 10240000 60# Bulk Pak 5/32" (4.0mm) x 28"
11872400 33# WB, LLW 1/16" 1.6 mm STOODY CP-2001 41 10240100 10# Box 3/16" (4.8mm) x 28"
STOODY 625LI-T1 57, 65, 67 11931000 25# PS-LLW 1/16" 1.6 mm VANCAR
42, 60
11961200 60# Coil 7/64" 2.8 mm
11977400 33# WB, LLW .045" 1.2 mm 11925000 200# HP 7/64" 2.8 mm 11904300 25# PS 1/16" 1.6 mm
11977300 33# WB, LLW 1/16" 1.6 mm 11923400 500# POP 7/64" 2.8 mm 11420200 33# WB 1/16" 1.6 mm
11923300 500# POP 1/8" 3.2 mm 11420100 50# PP 1/16" 1.6 mm
STOODY 82-T1 56
11333700 60# Coil 3/32" 2.4 mm
11872700 33# WB, LLW .045" 1.2 mm STOODY PC2009 38, 59, 63
VANCAR E - coated 21
11872600 33# WB, LLW 1/16" 1.6 mm 11993000 600# POP 7/64" 2.8 mm
11327600 10# Vac Pak 5/32" (4.0 mm) x 14"
STOODY 964-G 32, 36 11993100 60# Coil 7/64" 2.8 mm
11296500 10# Vac Pak 3/16" (4.8 mm) x 14"
11965300 33# WB .045" 1.2 mm STOODY PR2009 38, 60, 63
VANCAR G - bare for oxy-fuel 21
11965800 33# WB 1/16" 1.6 mm 11983000 600# POP 7/64" 2.8 mm
11334900 50# Bulk 5/32" (4.0 mm) x 28"
STOODY 964 AP-G 32, 35 11983100 60# Coil 7/64" 2.8 mm
VERSALLOY AP-G 28
11970600 33# WB .045" 1.2 mm STOODY XHC 18
11983700 33# WB 1/16" 1.6 mm 11925200 33# WB, LLW .045" 1.2 mm
11383000 10# Box 1/8" (3.2 mm) x 14" 11904500 33# WB, LLW 1/16" 1.6 mm
STOODY 965 AP-G 33 11382700 10# Box 5/32" (4.0 mm) x 14"
11382500 10# Box 3/16" (4.8 mm) x 14" VERSALLOY PLUS 10
11807800 33# WB .045" 1.2 mm
11808600 33# WB 1/16" 1.6 mm 11382400 10# Box 1/4" (6.4 mm) x 18" 11820600 5# Vac Pak 3/32" (2.4 mm) x 14"
11816900 10# Vac Pak 1/8" (3.2 mm) x 14"
Products marked by the " " symbol are typically stocked items. 11820700 10# Vac Pak 5/32" (4.0 mm) x 14"
All others may require a minimum quantity and/or may be subject to production lead time.
Stoody.com
70
General Information
WARNINGS

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515


International Customer Care: 940-381-1212
71
THE AMERICAS
ISO 9001
Denton, TX USA REGISTERED FIRM
U.S. Customer Care
Ph: 1-800-426-1888 (tollfree)
Fax: 1-800-535-0557 (tollfree) The Quality System of
International Customer Care
Ph: 1-940-381-1212
Victor Technologies at our
Fax: 1-940-483-8178 Denton, Roanoke, West Lebanon
Miami, FL USA
and Hermosillo locations is
Sales Office, Latin America registered to meet the
Ph: 1-954-727-8371 requirements of ISO 9001
Fax: 1-954-727-8376

Oakville, Ontario, Canada


Canada Customer Care
Ph: 1-905-827-4515
Fax: 1-800-588-1714 (tollfree)

EUROPE
Chorley, United Kingdom
Customer Care
Ph: +44 1257-261755
Fax: +44 1257-224800

Milan, Italy
Customer Care
Ph: +39 0236546801
Fax: +39 0236546840
Neuwied, Germany
Customer Care
Ph: +49 (0) 2631 9999 60
Fax: +49 (0) 2631 9999 610

ASIA/PACIFIC
Cikarang, Indonesia
Customer Care
Ph: 6221-8990-6095
Fax: 6221-8990-6096

Rawang, Malaysia
Customer Care
Ph: +603 6092-2988
Fax: +603 6092-1085

Melbourne, Australia
Australia Customer Care
Ph: 1300-654-674 (tollfree)
Ph: 61-3-9474-7400
Fax: 61-3-9474-7391
International
Ph: 61-3-9474-7508
Fax: 61-3-9474-7488

Shanghai, China
Sales Office
Ph: +86 21-64072626
Fax: +86 21-64483032

Singapore
Sales Office
Ph: +65 6832-8066
Fax: +65 6763-5812

TECHNOLOGIES INNOVATION TO SHAPE THE WORLD

U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515 International Customer Care: 940-381-1212

Form No. 2102A (03/19/14) 2014 Victor Technologies International, Inc. VictorTechnologies.com Printed in U.S.A.

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