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Introduction
TECHNOLOGIES
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2
Table of Contents
This information is accurate to the best of our knowledge at the time of printing and is subject to change at any time at Stoody's sole discretion.
TEST CHARGES
All Weld Metal Tensile with Xray All Weld Metal Tensile with AWS Post Weld Heat Treatment and X-ray
Fillet Weld Tests (per position and current type) Charpy V Notch Impact
Actual Ferrite Content Longitudinal Face Bend
Actual Nitrogen
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General Information
GROUP 1: BUILD-UP AND JOINING ALLOYS
Coated Electrodes Open-Arc and Submerged Relative Abrasion Resistance
COATED
Service Conditions and
BARE
and Bare Rods Gas-Shielded Wires Arc Wires(3) and Impact Strength
Typical Applications
(Pages 8-11) (Pages 24-29) (Pages 47-48) LOW MEDIUM HIGH
A. Build-Up of Carbon Steel
Applications: Machinery parts STOODY BUILD-UP(2) STOODY 104/
wearing parts of carbon and BUILD-UP LH
BUILD-UP AP-G(2) THERMACLAD 104(1)
low-alloy steel subject to metal-to-
metal rolling, sliding and impact
loading. Examples are shafts,
gears and other heat-treated and
machined surfaces. Also used to THERMACLAD ROLL
renew worn steel parts to near BUILD 3
original dimensions prior to hard
surfacing.
COATED
Service Conditions and
BARE
and Bare Rods Gas-Shielded Wires Arc Wires(3) and Impact Strength
Typical Applications
(Pages 12-13) (Pages 30-32) (Pages 49-50) LOW MEDIUM HIGH
STOODY 107/
SUPER BUILD-UP
THERMACLAD 107
STOODY 105B/
THERMACLAD 105B
STOODY 105-G(2) STOODY 105/
STOODY 1105
STOODY 105-O THERMACLAD 105
STOODY 4552/
THERMACLAD 4552
Applications: Non-lubricated
metal-to-metal rolling or sliding STOODY 420/
STOODY 420(2)
parts where temperature can be THERMACLAD 420
a factor such as steel mill rolls THERMACLAD 104TJ(1)
and undercarriage parts of earth STOODY 102/
moving equipment. STOODY 1102 STOODY 102(2)
THERMACLAD 102
RAIL END 932 RAIL END 932-0(2) THERMACLAD 42
M7-G(2)
STOODY 964AP-G*
STOODY 964-G*
STOODY 966-G*
and Bare Rods Gas-Shielded Wires Arc Wires(3) and Impact Strength
Typical Applications
(Pages 14-18) (Pages 33-41) (Page 51) LOW MEDIUM HIGH
STOODY 965-G(2)
SELF HARDENING
STOODY 965 AP-G(2)
STOODY 117(2)
STOODY 33 STOODY 133(2)
STOODY 19
STOODY 21 STOODY 121(2)
STOODY 31 STOODY 131(2)
BTS
STOODY 35 STOODY 135(2)
STOODY 964AP-G(2)
CTS STOODY 134(2)
STOODY 2134 STOODY 964-G(2)
STOODY 100HC STOODY 103CP
Applications: Surfaces subject STOODY 101HC(2)
to abrasion from bulk handling
of rock, ore, clay, sand, etc., STOODCOR 136
such as digger teeth, crushing STOODY 100HD
surfaces, grizzlies, mullers, STOODY PC2009
conveyor screws, etc.
STOODY PR2009
STOODY 100XHC
STOODY XHC STOODY 101HD(2)
STOODY 101HWP
STOODY 966-G(2)
STOODY 968-O
STOODY 970-G
SUPER 20 SUPER 20(2)
STOODY CP2000(2)
STOODY 600
STOODY 45 STOODY 143 STOODY 143-S
STOODY CP2001
STOODY 145 STOODY 145-S
(1) Many other Thermaclad products are available. See product literature form 1045 or visit website at www.stoody.com
(2) Available in 0.045" and/or 0.062".
(3) In addition to the Submerged Arc products shown in this guide, Stoody has a line of Submerged Arc wires designed to run with neutral fluxes. For more information, ask for Stoody ThermaClad Bulletin 1045.
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General Information
GROUP 4: METAL TO EARTH (EARTH CUTTING & DIGGING) FOR EXTREME
ABRASION AND LOW IMPACT(tungsten & vanadium carbide)
Coated Electrodes Open-Arc and Relative Abrasion Resistance
COATED
Service Conditions and Submerged
BARE
and Bare Rods Gas-Shielded Wires and Impact Strength
Typical Applications Arc Wires(3)
(Pages 19-21) (Pages 42-43) LOW MEDIUM HIGH
AC-DC BOROD
STOODY 130 (2)
BARE BOROD
STOODY 155FC
STOODY 160FC
STOODY 160DM
STOODY 60 STOODY 60
(1) Many other Thermaclad products are available. See product literature form 1045 or visit website at www.stoody.com
(2) Available in 0.045" and/or 0.062".
(3) In addition to the Submerged Arc products shown in this guide, Stoody has a line of Submerged Arc wires designed to run with neutral fluxes. For more information, ask for Stoody ThermaClad Bulletin 1045.
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Coated Electrodes and Bare Rods
GROUP 1: BUILD-UP AND JOINING ALLOYS
1
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Coated Electrodes and Bare Rods
GROUP 1: BUILD-UP AND JOINING ALLOYS
1
Bearing Housing
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Coated Electrodes and Bare Rods
GROUP 2: METAL TO METAL WEAR (low alloy iron based)
Rail Ends
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Coated Electrodes and Bare Rods
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
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Coated Electrodes and Bare Rods
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
3 STOODY XHC is a solid core electrode with an extruded graphitic coating containing the
alloying elements. Deposits are highly resistant to both sliding and grinding abrasion. A
1 Layer (weave beads)
Med. CarbonSteel...........................................60-66 HRC
very good choice for hardfacing on cast iron. 1 Layers (weave beads) - Mang. Steel..................50-55 HRC
For hot wear applications up to 1000F.
Welding Procedures/Characteristics: Can be AC or DC, either polarity (reverse preferred)
using either stringer or weave beads (1" wide beads preferred). Limit deposits to two layers.
Considerable cross checking is normal. Bonds well to manganese, carbon and alloy steels. Dimensions Amperage
Part Number Packaging
In addition to its excellent weldability it has a very high deposition rate. Deposits are not Diameter x Length (AC, DC)
machinable or forgeable 11383000 10# Box 1/8" (3.2 mm) x 14" 100 150
Applications: Grader Blades, Harrow Plows, Slurry Pipe 11382700 10# Box 5/32" (4.0 mm) x 14" 125 250
11382500 10# Box 3/16" (4.8 mm) x 14" 150 300
Typical Chemical Composition:
Alloy Content 35% (Chromium, Carbon, Manganese, Silicon, Molybdenum) 11382400 10# Box 1/4" (6.4 mm) x 18" 250 375
Iron Base
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Coated Electrodes and Bare Rods
GROUP 4: METAL TO EARTH FOR EXTREME
ABRASION AND LOW IMPACT
Grain Hammers
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Coated Electrodes and Bare Rods
GROUP 4: METAL TO EARTH FOR EXTREME
ABRASION AND LOW IMPACT
Tub Grinder
5
Machinable with carbide tools. Bonds well with weldable alloy steels, including stainless.
Certification to AWS-A5.21, Type ERCoCr-A (Bare) and A5.13 ECoCr-A (Coated); MIL Bare Cast Coated Amperage
R-17131, Type MIL-RCoCr-A-1 (Bare) and AMS 5788 must be requested at time of order. Packaging Dimensions
Part Number Part Number (AC, DC)
Welding Procedures/Characteristics: Weld DC reverse polarity. Use minimum amperage; 11361100 10242700 5#, 10# 1/8" (3.2 mm) 90 120
apply weave bead 3/4" to 1 1/2" wide. For check-free deposits, preheat and slow cool. In 11347200 10243100 5#, 10# 5/32" (4.0 mm) 135 160
applying bare rod, use a larger torch tip than is generally used for same diameter mild steel.
use excess acetylene feather 3x length of inner cone. With the gas tungsten arc process, use 11259600 10243500 5#, 10# 3/16" (4.8 mm) 160 180
100% Argon. Generally a 2 layer deposit. Flame: 3X Packaging: Bare Cast is 5# Box and Coated is 10# Vac Pak
Applications: Sintering Machine Seat, Covers, Flapper Gates, Valves and Seats, Coke
Pusher Shoes, Cooling Bed Rolls, Hot Trimming Dies, Forging Die Blocks, Chain Saw Guide
Bars, Blow Valves, Pulp Digester, Plastic Extrusion Screws
Can be certified to AWS and military specifications.
Generally a 2 layer deposit. Flame: 3X Packaging: Bare Cast is 5# Box and Coated is 10# Vac Pak
Applications: Mixer, Seals, Rotors, Hydropulper Disc Segments, Carbon Scrapers
Can be certified to AWS and military specifications.
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Coated Electrodes and Bare Rods
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES
4 Iron Base
11423800 33# WB .045 1.2
98% Ar / 2%O or
75-80% Ar, Bal. CO2
1/2"-3/4" 175-225 18-24
Wires
5
STOODY BUILD-UP AP-G Nominal Composition:
Alloy Content 4% (Carbon, Manganese, Chromium, Molybdenum, Silicon)
STOODY BUILD-UP AP-G is a shielded, flux cored, all position, general purpose build up with Iron Base
excellent compressive strength and resistance to plastic deformation, making it ideal for
use as an under base subsequent hardfacing. This all position martensitic alloy is used for Typical Mechanical Properties:
build up on mild and low alloy steel. It has good machinability in the as welded condition Abrasion Resistance................................................................ Low
using carbide tools, and it can be forged at red heat. Stoody Build Up AP-G operates in Impact Resistance..........................................................Moderate
smooth semi-spray transfer which allows high deposition in out-of-position application. Deposit Layers...................................................................Multiple
Deposits can be applied crack free in multiple layers. Hardness (2 Layers).....................................................24-27 HRC
Welding Procedures/Characteristics: DC reverse polarity recommended using 75 Argon/25
Wire Dia. Shielding Welding Parameters
CO2 shielding gas, this wire has excellent out-of-position characteristics in the vertical, Part Number Pkg
overhead and horizontal positions. It has a smooth semi-spray transfer and can be applied in. mm Gas Wire Ext. Amps Volts
to carbon and low alloy steels. 11845500 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2" 140-225 25-26
Applications: Mild and low alloy steels, Hammers, Wheel Burns, Repairing Battered Rail, 12013300 50# PP 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 170-275 21-23
Steel Mill Wobblers and Pods, Carbon Steel Shovel Pads, Shafting, Rolls, Pump Parts
Track Pads
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Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
B. BUILD-UP AND JOINING OF MANGANESE STEEL
DYNAMANG Typical Mechanical Properties:
Tensile Strength................................................................ 120 KSI
DYNAMANG is an austenitic manganese material containing chromium and nickel. It Yield Strength..................................................................... 70 KSI
produces a tough, high strength deposit that workhardens under impact. Primarily used Elongation in 2 in...................................................................42%
for the build-up, repair and joining of manganese steel. Deposit thickness is unlimited and Hardness:
can be flame cut without difficulty. All weld metal............................................................ 200 BHN
Workhardened to............................................................500 BH
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads 1/2" to 3/4" wide. Wire extension (arc length) is very important. If
it becomes too long, excessive spatter results; if too short, stubbing will occur. The use Wire Dia. Shielding Welding Parameters
Part Number Pkg
of CO2 shielding gas reduces the amount of spatter with the 1/16" diameter wire. Limit in. mm Gas Wire Ext. Amps Volts
interpass temperature to 500F maximum. 11836400 33# WB .045 1.2 Open-arc or CO2 1/2"- 3/4" 150-180 25-27
1
Wires
Open-Arc and Gas-Shielded Wires
Applications: Crusher Rolls, Jaw Crushers, Hammer Crushers, Dredge Pump, Cutters, 11446700 33# WB 1/16 1.6 Open-arc or CO2 3/4"-1" 200-250 23-27
Shovel Pads, Buckets and Teeth, Gyratory Crusher Mantles 11470200 50# PP 1/16 1.6 Open-arc or CO2 3/4"-1" 200-250 23-27
Nominal Composition: 11249900 60# Coil 7/64 2.8 Open-arc 11/2"-2" 220-350 25-28 2
Alloy Content 20% (Manganese, Chromium, Nickel, Carbon) 11250100 110# QP 7/64 2.8 Open-arc 11/2"-2" 220-350 25-28
Iron Base 11250200 200# HP 7/64 2.8 Open-arc 11/2"-2" 220-350 25-28 3
4
Open-Arc
NICROMANG Typical Mechanical Properties:
Tensile Strength................................................................ 120 KSI 5
NICROMANG is a typical 11-1/4% manganese alloy with additions of chromium, nickel and Yield Strength..................................................................... 70 KSI
minor elements to improve its weldability and physical properties. Primarily used for the Elongation in 2 in...................................................................42%
build-up, repair and joining of manganese steels. Deposit thickness is unlimited and can Hardness:
be flame cut without difficulty. Workhardens under impact. All weld metal............................................................ 200 BHN
Workhardened to......................................................... 500 BHN
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads 1/2" to 3/4" wide. Wire extension (arc length) is very important. If
it becomes too long, excessive spatter results; if too short, stubbing will occur. The use of Wire Dia. Shielding Welding Parameters
Part Number Pkg
CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter and improves in. mm Gas Wire Ext. Amps Volts
the weldability. Limit interpass temperature to 500F. maximum. 62800665 50# PP 3/32 2.4 Open-arc 3/4"-11/4" 200-300 24-27
Applications: Manganese Wear Plates to Dipper Lip, Rebuilding Frogs and Other Track 62800755 60# Coil 7/64 2.8 Open-arc 11/2"-2" 220-350 25-28
Components, Manganese Steel Crossing, Frog Heel Extension, Steel Mill Crane Wheels,
Trunnions
Nominal Composition:
Alloy Content 23% (Manganese, Chromium, Nickel, Carbon)
Iron Base
1 Applications: Rock Crushing and Mining, Dredge Pump Parts, Hammer Mill Hammers, 11863600 50# PP 1/16 1.6 Open-arc 1/2"-1" 200-250 25-27
Open-Arc
Open-Arc and Gas-Shielded Wires
Shovel Pads, Crusher Rolls, Jaws, Grizzly Bars, Screens, Grates, Impactor Bars, Manganese 11908300 60# Coil 3/32 1.6 Open-arc 11/4"-11/2" 225-275 25-27
Railroad Frogs, Latch Pins
Nominal Composition:
Alloy Content 18% (Carbon, Manganese, Molybdenum)
Iron Base
Wires
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Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
C. BUILD-UP AND JOINING OF BOTH CARBON AND MANGANESE STEELS
STOODY 110 or 110MC* Typical Mechanical Properties:
Tensile Strength................................................................ 119 KSI
STOODY 110 is a modified high chromium high manganese steel widely used in the rebuilding Yield Strength.................................................................. 76.4 KSI
of manganese steel parts subject to severe impact loading. This material offers excellent Elongation in 2 in...................................................................40%
cavitation resistance; good toughness and wear resistance; and is sometimes used as the Hardness:
final hardfacing layer in extreme impact situations. All weld metal.............................................................. 17 HRC
Workhardened to........................................................... 55 HRC
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads 1/2" to 3/4" wide. Deposits cannot be flame cut, are machinable
with carbide tools, are non-magnetic and are not recommended for cast iron. The addition Wire Dia. Shielding Welding Parameters
Part Number Pkg
of CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter and in. mm Gas Wire Ext. Amps Volts
improves the weldability.
11452600 33# WB .045 1.2
98% Ar / 2% O2 or
1/2"- 3/4" 135-185 18-24
1
Wires
Applications: Drive Tumblers, Shovel Pads, Shovel Teeth, Turbine Cone, Wobbler Feeder, 75-80% Ar, Bal. CO2
Open-Arc
11836900 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 175-375 25-28
11836800 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 175-375 25-28
Iron Base
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Open-Arc and Gas-Shielded Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
CASTWELD Ni 30-G Typical Mechanical Properties:
Machinability.......................................................................... Fair
CASTWELD Ni 30-G Shielded iron-nickel wire is a tubular alloy cored wire for GMAW of Number of Deposit Layers..............................................Unlimited
cast iron. The tubular wire provides deposition rates equal to that of solid wire at lower
amperage. The feature reduces heat input into the work piece. Wire Dia. Shielding Welding Parameters
Part Number Pkg
Castweld Ni-30-G wire is used on worn cast iron parts requiring joining or build up. It has in. mm Gas Wire Ext. Amps Volts
good tolerance for the high phosphorus often found in cast irons. 11974900 50# PP 3/32 2.4 98% Ar / 2% O2 1"-11/4" 330-390 26-28
Applications: Joining, Build Up and Repair of Cast Iron Parts, Pump Housings, Assorted
Castings
Wires
Open-Arc and Gas-Shielded Wires
CASTWELD Ni 99-G Typical Mechanical Properties:
Machinability.......................................................................... Fair
CASTWELD Ni-99-G Shielded nickel wire is a tubular alloy cored wire for GMAW of cast Number of Deposit Layers..............................................Unlimited
iron. The tubular wire provides deposition rates equal to that of solid wire at lower amper-
age. The feature reduces heat input into the work piece. Wire Dia. Shielding Welding Parameters
Part Number Pkg
The composition of this wire meets the chemistry requirement of AWS A5.15 ENi-CI in. mm Gas Wire Ext. Amps Volts
Open-Arc
coated electrodes, although the carbon content of the wire is lower than that of the coated 11976000 50# PP 3/32 2.4 CO2 3/4"-1" 250-350 25-28
electrode. It can be used for some of the same applications as ENi-CI electrodes. The GMAW
weld process, with CO2 requires little or no part cleaning as with SMAW coated electrodes
Applications: Joining, Build Up and Repair of Cast Iron Parts, Engine Blocks and Heads,
Cast Iron Universal Joints Welding to Steel Drive Shafts, Pump Housings, Assorted Castings
Typical Composition: Carbon, Manganese, Silicon, Copper, Nickel
Nominal Composition:
Open-Arc and Gas-Shielded Wires
Alloy Content 5% (Chromium, Manganese, Molybdenum, Silicon, Carbon) 11426500 33# WB 1/16 1.6 Open-arc or CO2 1/2"- 1" 140-260 23-26
3
4
STOODY 105-G & 105-O Typical Mechanical Properties:
Wires
5 STOODY 105-G (GMAW) and 105-0 (FCAW) are a low alloy wire developed for the rebuilding
Base Metals .20% C
Layers: 2
of carbon and low alloy parts used in applications involving metal-to-metal wear. Requires Hardness 41-46 HRC
carbide tools for machining. Good for hot wear application up to 600F.
Welding Procedures/Characteristics: DC reverse polarity recommended, using either Wire Dia. Shielding Welding Parameters
Part Number Pkg
stringer or weave beads. Weldability is very good and can be applied out-of-position. The in. mm Gas Wire Ext. Amps Volts
addition of CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter 98% Ar / 2% O2 or
and improves the weldability. Multiple layers can be applied without difficulty when proper 11441100 50# PP 1/16 1.6 3/4"-1" 250-300 25-26
75-80% Ar, Bal. CO2
preheat and interpass temperatures are maintained.
11917600 500# POP 3/32 2.4 Open-arc 3/4"-11/2" 200-350 24-28
Applications: Tractor Rollers, Undercarriage parts, Shovel Idlers and Rollers, Shovel House
Rolls (Hook Rolls), Top Carrier Rolls, Crane Wheels, Mine Car Wheels
Nominal Composition:
Alloy Content 7% (Chromium, Manganese, Silicon, Molybdenum, Carbon)
Iron Base
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Open-Arc and Gas-Shielded Wires
GROUP 2: METAL TO METAL WEAR
STOODY RAIL END 932-O Part Number Pkg
Wire Dia. Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY RAIL END 932 semi-automatic open arc wire is designed specifically for repair of
carbon steel railroad track components. It has excellent tensile strength to maintain the 11802500 33# WB 1/16 1.6 Open-arc 1/2"- 3/4" 225-280 27-28
desired rail dimensions. Rail End 932 is formulated for welding on high carbon steel rails 11887000 25# PS 5/64 2.0 None 1"-11/4" 250-350 24-26
and frogs and is not intended for use on manganese steel. 11950300 33# WB 3/32 2.4 None 1"-11/2" 300-400 26-28
Welding Procedures/Characteristics: DC reverse polarity recommended, using either
stringer or weave beads. Weldability is very good and can be applied in multiple layers with
proper preheat and interpass temperature procedures. Designed for high carbon steel rails
and frogs, not for use on manganese steel.
Applications: Rail Ends, Wheel Burns, Frogs, Crossings
1
Nominal Composition:
Alloy Content 5% (Carbon, Chromium, Manganese, Molybdenum, Silicon)
Wires
Open-Arc and Gas-Shielded Wires
Iron Base
Deposit Characteristics: 2
Impact Resistance..........................................................Moderate
Abrasion Resistance............................................................... High
Hardness......................................................................34-38 HRC 3
Machinability............................................................................Yes
Deposit Layers...................................................................Multiple 4
Open-Arc
Surface Cross Checks................................................................ No
Magnetic..................................................................................Yes
5
Rail Ends
Tire Shredder
11970600 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"-3/4" 140-225 25-29
Open-Arc and Gas-Shielded Wires
Nominal Composition: Small Primary Carbides in a Martensitic Matrix 11983700 33#WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 180-250 25-29
2
3
4 STOODY 964-G (PATENT PENDING) Deposit Characteristics:
Abrasion Resistance........................................................ Excellent
STOODY 964-G deposit is a specially formulated wear resistant alloy which produces a Hardness......................................................................60-65 HRC
Wires
5 uniform distribution of small primary carbides in a martensitic matrix. The small carbides
provide greatly improved wear resistance over martensitic steel, many tool steels, and some
Impact Resistance.................................................................Good
Deposit Layers......................................................................2 Max
conventional chromium carbide alloys. 964-G possesses excellent resistance to impact Surface Cross Checks.............................................................None
and plastic deformation. Deposits are crack free on carbon 300 stainless and manganese Magnetic
steels. other base metals should be preheated and post heated appropriately. The material on Stainless Steel.........................................................Slightly
is characterized by a high hardness and excellent wear resistance. 964-G is recommended on Carbon Steel..................................................................Yes
for parts where cross checking is undesirable. 964-G offers improved weldability over on Manganese Steel............................................................Yes
chromium carbide and many other tool steel welding wires.
Applications: Slitter Blades, Auger Flights, Rendering Screws, Tamper Tools, Extruder Wire Dia. Shielding Welding Parameters
Part Number Pkg
Screws, Tamper Feet, Tillage Tools, Dredge parts, Drag Line Bucket Lips in. mm Gas Wire Ext. Amps Volts
Alloy Type: Small Primary Carbides in a Martensitic Matrix 11965300 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"-3/4" 125-230 18-22
11965800 33# WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 275-500 18-22
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Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 965-G & 965-O Part Number Pkg
Wire Dia. Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY 965-G can be categorized as a general purpose hardfacing alloy that offers a
good balance of impact and abrasion resistance. Analysis and properties are very similar 965-G
to StoodySelf-Hardening. Applications would include both metal-to-metal and metal-to- 11929300 5# PS-LLW .035 0.9 75-80% Ar, Bal. CO2 1/2"-5/8" 80-130 15-20
earth. Deposits are martensitic, forgeable, and are not readily machinable. Can be applied 98% Ar / 2% O2 or
to carbon, low alloy and manganese steel. 11142300 10# PS .035 0.9 1/2"-3/4" 150-200 25-29
75-80% Ar, Bal. CO2
Welding Procedures/Characteristics: DC reverse polarity recommended using either 98% Ar / 2% O2 or
11423100 33# WB .045 1.2 1/2"-3/4" 150-200 25-29
stringer or weave beads. Weldability is very good in flat and horizontal applications. The 75-80% Ar, Bal. CO2
addition of CO2 shielding gas with the 1/16" diameter wire reduces the amount of spatter 98% Ar / 2% O2 or
11501500 33# WB 1/16 1.6 3/4"-1" 200-250 27-31
and improves the weldability 75-80% Ar, Bal. CO2
1
Wires
98% Ar / 2% O2 or
Nominal Composition:
11864500 200# HP 1/16 1.6
98% Ar / 2% O2 or
75-80% Ar, Bal. CO2
3/4"-1" 200-250 27-31 2
Alloy Content 10% (Chromium, Manganese, Silicon, Carbon)
3
98% Ar / 2% O2 or
Iron Base 11875500 400# NTP 1/16 1.6 3/4"-1" 200-250 27-31
75-80% Ar, Bal. CO2
965-O
Mechanical Properties Typical Rockwell Hardness:
11427100 33# WB 1/16 1.6 None or CO2 3/4"-11/4" 200-250 27-31 4
Open-Arc
Base Metals .20% C
Layers: 2 11427000 50# PP 1/16 1.6 None or CO2 3/4"-11/4" 200-250 27-31
Hardness 56-60 HRC
5
1 Applications: Crusher Rolls, Hammers, Bell Type Gyratory Cones, Bucket Lips, Mantles, 11835900 60# Coil 3/32 2.4 Open-arc 1"-11/2" 275-325 25-28
Open-Arc
4
Wires
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Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 131 Typical Mechanical Properties:
Hardness:
STOODY 131 is recommended for parts where a low coefficient of friction and 2 Layers on mild steel...........................................40-45 HRC
minimum cross checking are desirable. Deposits provide excellent bearing 2 Layers on Mang. steel........................................37-40 HRC
surfaces on friction type guides, cement mill gudgeons, etc. Can be applied to
carbon, low alloy and manganese steels. Deposits are not machinable or forgeable. Wire Shielding Welding Parameters
Part Number Pkg
Welding Procedures/Characteristics: DC reverse polarity recommended (downhand only) in. mm Gas Wire Ext. Amps Volts
using either stringer or weave beads. Can be applied out-of-position. Generally limited to 11464900 33# WB 1/16 1.6 Open-arc 1/2"-1" 175-225 24-26
2 layers although multiple layers can be applied with proper procedures (fast travel and
preheat control). 11000700 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 250-350 24-28
11143800 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 250-350 24-28
Applications: Gyratory Cross Heads, Guides, Dredge Parts, Pumps 11141400 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 250-350 24-28 1
Wires
Open-Arc and Gas-Shielded Wires
Nominal Composition:
Alloy Content 21%
Iron Base
(Chromium, Molybdenum, Carbon, Silicon, Manganese)
2
3
STOODY 135 Deposit Characteristic:
4
Open-Arc
Abrasion Resistance......................................................... Excellent
STOODY 135 open arc wire is a high chromium-carbon, iron based tubular alloy wire Impact Resistance.................................................................. Low
recommended for metal-to-earth applications subject to severe abrasion. It develops a tight
cross-checking pattern (3/8"-1/2") and is frequently used in crushing and construction
Hardness 2 Layers 1020
Carbon Steel.................................................................54-62 HRC 5
applications. It can be applied to carbon, low alloy, or manganese steels and can be used
in hot wear applications up to 900F. Deposits cannot be machined or forged. Wire Shielding Welding Parameters
Part Number Pkg
Welding Procedures/Characteristics: DC reverse polarity recommended, using either in. mm Gas Wire Ext. Amps Volts
stringer or weave beads. Can be applied to carbon, low alloy or manganese steels. Excellent 11862600 33# WB 1/16 1.6 Open-arc 1" 200-220 24-26
operator appeal in the downhand welding position.
11835100 50# PP 1/16 1.6 Open-arc 1" 200-220 24-26
Applications: Scraper Sides, Cutters and Blades, Shovel Bucket Tooth Adapters, Tillage
Tools, Augers and Auger Flights, Crushing and Grinding Equipment, Ripper Shanks and
Teeth, Bucket Sides and Lips, Conveyor Screws, Fan Blades
Nominal Composition:
Alloy Content 35% (Carbon, Chromium, Manganese, Silicon,
Molybdenum)
Iron Base
Crushing Equipment (Rolls, Hammers, Impellers), Bucket Teeth, Lips, Rippers 11000900 60# Coil 7/64 2.8 Open-arc 3/4"-11/4" 300-350 26-28
11143900 110# QP 7/64 2.8 Open-arc 3/4"-11/4" 300-350 26-28
2 Nominal Composition:
Alloy Content 33% (Chromium, Carbon, Molybdenum, Manganese, Silicon) 11141500 200# HP 7/64 2.8 Open-arc 3/4"-11/4" 300-350 26-28
Iron Base
3
4
STOODY 964-G (PATENT PENDING) Hardness HRC......................................................................60-65
Wires
5 STOODY 964-G deposit is a specially formulated wear resistant alloy which produces a
Impact Resistance.................................................................Good
Deposit Layers......................................................................2 Max
uniform distribution of small primary carbides in a martensitic matrix. The small carbides Surface Cross Checks.............................................................None
provide greatly improved wear resistance over martensitic steel, many tool steels, and some Magnetic
conventional chromium carbide alloys. 964-G possesses excellent resistance to impact on Stainless Steel.........................................................Slightly
and plastic deformation. Deposits are crack free on carbon 300 stainless and manganese on Carbon Steel..................................................................Yes
steels. Other base metals should be preheated and post heated appropriately. The material on Manganese Steel............................................................Yes
is characterized by a high hardness and excellent wear resistance. 964-G is recommended
for parts where cross checking is undesirable. 964-G offers improved weldability over Wire Welding Parameters
Shielding
chromium carbide and many other tool steel welding wires. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Applications: Slitter Blades, Auger Flights, Rendering Screws, Tamper Tools, Extruder
11965300 33# WB .045 1.2 75-80% Ar, Bal. CO2 1/2"-3/4" 125-230 18-22
Screws, Tamper Feet, Tillage Tools, Dredge Parts, Drag Line Bucket Lips
11965800 33# WB 1/16 1.6 75-80% Ar, Bal. CO2 1/2"-3/4" 275-500 18-22
Alloy Type: Small Primary Carbides in a Martensitic Matrix
Deposit Characteristics:
Abrasion Resistance........................................................ Excellent
Stoody.com
36
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 101HC Part Number Pkg
Wire Shielding Welding Parameters
in. mm Gas Wire Ext. Amps Volts
STOODY 101HC is a high chromium-iron alloy recommended for applications subject to
severe abrasion and moderate impact and heat. Develops very tight cross checking pattern 98% Ar / 2% O2 or
11929200 5# PS-LLW .035 0.9 1/2"-5/8" 80-185 15-24
and is frequently used for applications involving severe metal-to-earth abrasion. Generally 75-80% Ar, Bal. CO2
limited to 2 layers. Deposits are not machinable or forgeable and can be used in hot wear 98% Ar / 2% O2 or
11933400 25# PS .035 0.9 1/2"-5/8" 80-185 15-24
applications up to 900F. 75-80% Ar, Bal. CO2
Welding Procedures/Characteristics: DC reverse polarity recommended using either 11440300 10# PS .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
stringer or weave beads. Can be applied to carbon, low alloy, and manganese steels. The 11436300 33# WB .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
small diameter (.045" and 1/16") wires can be run out of position using relatively fast 11874600 50# PP .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
travel speeds and no oscillation. The addition of CO2 shielding gas with the 1/16" diameter
1
11891500 300# NTP .045 1.2 98% Ar / 2% O2 1/2"-3/4" 150-200 22-26
wire reduces the amount of spatter and improves its weldability for out of position work.
Wires
11421000 10# PS 1/16 1.6 Open-arc 1/2"-1" 200-260 24-28
Open-Arc
Typical Mechanical Properties: 11862500 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29
5
Base Metal Layers Hardness 11861300 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29
.20% C 1 55-58 HRC 11873200 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 350-450 27-29
.20% C 2 62-64 HRC
Hardness:
1 Pass on mild steel . . . . . . . . . . . . . . 55-64 HRC
2 Passes on mild steel 59-64 . . . . . . . . . HRC
On mild steel: Slightly magnetic
On Mang. steel: Magnetic
1
Open-Arc
Hardness......................................................................59-62 HRC
2 STOODY PC2009 is a chromium carbide wire designed for the repair of worn ID claddings
in pipe elbows. Optimized to result in superior weldability for overlaying pipe ID in the Wire Shielding Welding Parameters
Part Number Pkg
horizontal position. Special deoxidizers within PR2009 make it possible to achieve sound in. mm Gas Wire Ext. Amps Volts
3 ID claddings when repairing worn chromium carbide overlays hydrocarbon contamination
embedded in existing relief cracks. 11983000 600# POP 7/64 2.8 Open Arc 450-500 28-29
Stoody.com
38
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 966-G (PATENT PENDING) Deposit Characteristics:
Abrasion Resistance........................................................ Excellent
STOODY 966-G is a molybdenum-tungsten high speed tool steel with a high concentration Impact Resistance..........................................................Moderate
of uniformly distributed small primary carbides. The presence of the small carbides greatly Deposit Layers............................................................................. 2
improve the wear resistance when compared to M-7 tool steel. Stoody 966-G provides wear Hardness......................................................................62-67 HRC
resistance greater than or equal to that of conventional chromium carbides but does not Surface Cross Checks.............................................................None
cross check when proper preheat and welding procedures are used. It is recommended for Magnetic
parts where cross checking is undesirable. It can be applied crack free without preheat on on Stainless Steel.........................................................Slightly
carbon, 300 series stainless and manganese steels, when proper preheat and interpass on Carbon Steel..................................................................Yes
temperatures are maintained. Post weld heat treatment may be required for other base on Manganese Steel............................................................Yes
metals. The deposit will crack on cast irons. The material is characterized by a high hard-
ness (62-67). Wire Dia. Shielding Welding Parameters 1
Wires
Open-Arc and Gas-Shielded Wires
Part Number Pkg
Applications: Tillage Tools, Tire Shredders, Hard Banding, Cutting and Shaving knives, in. mm Gas Wire Ext. Amps Volts
Extruder Screws, Shear Blades, Blanking Dies, Piercing Dies, Excellent for cladding high
wear areas on equipment
11965900
11981400
33# WB
33# WB
.045
1/16
1.2 75-80% Ar, Bal. CO2 1/2"-5/8" 220-250 19-21
1.6 98% Ar / 2% O2 5/8"-3/4" 250-300 17-24
2
Nominal Composition: Small Primary Carbides in a high speed tool steel matrix 11965200 50# PP 1/16 1.6 98% Ar / 2% O2 5/8"-3/4" 250-300 17-24
3
4
Open-Arc
STOODY 968-O Deposit Characteristics:
Stoody 968-O is an open arc, non-chromium bearing hardfacing welding wire which results
Abrasion Resistance........................................................ Excellent
Hardness...................................................................66 69 HRC 5
in a deposit that has wear resistance and hardness equal to or greater than conventional Impact Resistance................................................ Low - Moderate
chromium carbide deposits. Deposit Layers......................................................................2 Max
Surface Cross Checks.............................................................None
Stoody 968-O was specially formulated to eliminate chromium in the wire and still provide
Machinability1.....................................................No, Grinding Only
outstanding wear resistance. As there is no chromium in the welding wire, the emission of
Magnetic
hexavalent chromium during welding is reduced or completely eliminated (depending on the
on Stainless Steel.......................................................Slightly
chromium content of the base metal or pre-existing weld deposit).
on Carbon Steel................................................................Yes
Stoody 968-O provides a wear resistant overlay for applications where hexavalent chromium on Manganese Steel.........................................................Yes
in welding fumes cannot be reduced by work practice controls.
1
Grind deposit with soft tool steel grinding wheels to prevent burning and heat checking
Applications: Agriculture, Quarrying, Mining of the surface.
Nominal Composition: Small Primary Carbides in an Iron Base Matrix
Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
12010100 33# WB .045 1.2 None or 98/2 Ar-O2 1/2"-5/8" 150-250 19-24
12010000 33# WB 1/16 1.6 None or 98/2 Ar-O2 5/8" - 1" 225-300 20-26
austenitic matrix. The formulation has been optimized to result in superior weldability for Machinability............................................................................. No
5 a broad range of single and multiple layer applications. The high concentration of small
primary carbides greatly improves wear resistance and toughness over conventional
Magnetic
on Carbon Steel............................................................Slightly
chromium carbide alloys. It can be applied to carbon, low alloy and manganese steels. In on Manganese Steel............................................................. No
special applications such as coal pulverizer rebuilding, it can be applied to cast irons. The Wire Shielding Welding Parameters
deposits can not be machined or forged and can be used in hot wear applications up to 900F. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Applications: IDPipe & Elbow Cladding, Hardface Plate Cladding, Gyratory Mantles, 11907600 33# WB .045 1.2 Open-arc 1/2"-3/4" 175-225 22-26
Multiple layer hardface build up application on Coal & Cement Pulverizer Rolls &
Grinding Rings 11886500 33# WB 1/16 1.6 Open-arc 3/4"-1" 200-250 24-28
11876600 50# PP 5/64 2.0 Open-arc 11/4"-11/2" 250-300 25-28
Nominal Composition: Primary Chromium Carbides in an Austenitic Matrix 11890000 60# Coil 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11870400 200# HP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11879800 500# POP 7/64 2.8 Open-arc 11/4"-11/2" 400-650 28-32
11870500 500# POP 1/8 3.2 Open-arc 11/4"-11/2" 450-650 29-33
Stoody.com
40
Open-Arc and Gas-Shielded Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 143 Nominal Composition:
Alloy Content 37% (Carbon, Chromium, Manganese, Niobium, Silicon)
STOODY 143 deposit consists of primary chromium carbides and secondary columbium Iron Base
(Niobium) carbides in an austenitic matrix. Deposits posses high abrasion resistance and
maintain hardness up to 1100F. Typical Mechanical Properties:
Welding Procedures/Characteristics: DC reverse polarity (DCEP) is recommended using Abrasion Resistance.......................................................Very Good
stringer or weave beads. Can be applied to carbon, low alloy or manganese steels. Limited Impact Resistance.................................................................. Low
to three layers maximum. Hardness (3 layers)........................................................... 60 HRC
Applications:
Coal and Steel Industry: Exhaust Fan Blades, Crushers, Coke Pusher Shoes, Wear Plates, Wire Shielding Welding Parameters
Part Number Pkg
Hoppers, Shoots and Screens in. mm Gas Wire Ext. Amps Volts
1
Wires
Open-Arc and Gas-Shielded Wires
Cement and Refractory: Cement Screws, Cement Dryers, Hot Cement Cones, Cement Furnace 11877000 33# WB 1/16 1.6 Open-arc 3/8"-1/2" 170-220 24-26
Parts, Mixer Blades, Presses
Non-Ferrous Metals: Copper Ladels, Zinc Pots, Tin Mill Parts, Copper Bar Guides, Zinc
11867800
11857800
60# Coil
500# POP
7/64
7/64
2.8
2.8
Open-arc
Open-arc
1"-11/2"
1"-11/2"
280-550
280-550
28-32
28-32
2
Scrapers
Mining: Wear Plates, Excavator Bucket Teeth, Conveyor Screws, Slurry Pipes 3
4
Open-Arc
STOODY CP-2001 Deposit Characteristic:
Nominal Composition:
2 Alloy Content 60%
Iron Base
(Tungsten Carbide)
3
4
STOODY 140 Deposit Characteristic:
Wires
5 STOODY 140 wire consists of tungsten carbide particles in a nickel chrome boron matrix.
Abrasion Resistance........................................................ Excellent
Matrix Harness Single Layer.........................................50-60 HRC
This microstructure gives Stoody 140 superior toughness, corrosion and excellent fine Matrix Hardness Two Layer...........................................50-60 HRC
particle erosion resistance in slurry type applications Deposit Layers.............................................................2 Maximum
Surface Cross Check................................ Depends on application
Applications: Dredge Rotary Cutter Heads, Pipe ID & Filtering Screens, Drill Bits &
Machinability............................................................................. No
Stabilizers, Augers, Rotors
Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
11883800 25# WB, LLW 1/16 1.6 75-80%Ar, Bal. CO2 5/8"-1" 190-230 18-20
Stoody.com
42
Open-Arc and Gas-Shielded Wires
GROUP 4: METAL TO EARTH FOR EXTREME
ABRASION AND LOW IMPACT
STOODY 155FC Deposit Characteristic:
Abrasion Resistance.................................................................. Excellent
STOODY 155FC deposit consists of tungsten carbide particles in a nickel silicon boron Matrix Harness Single Layer.......................................35 - 45 HRC
matrix. This microstructure gives Stoody 155FC significant abrasion resistance as well as Matrix Hardness Two Layer.........................................35 - 45 HRC
superior toughness and corrosion resistance. Stoody 155FC provides improved weldability Deposit Layers.............................................................2 Maximum
through enhanced wetting, tie-in and arc stability. Stoody 155FC is well suited for build up Surface Cross Check................................................................. No
and buffer layers when thicker weld deposits are desired and is the ideal underlay for the Machinability............................................................................. No
higher tungsten carbide content of Stoody 160FC. Grinding Diamond
Applications: Process screw flight edges, Drill bits & stabilizers build-up, Hardbanding
(Open-Hole) Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
1
Wires
Argon 75 - 90%,
Open-Arc
matrix. Due to higher tungsten carbide content, Stoody 160FC is an ideal hardfacing overlay Matrix Hardness Two Layer.................................................. 40 - 50 HRC
with a microstructure that delivers superior toughness and resistance to corrosion and fine
particle erosion in slurry type applications. It also provides improved weldability through
Deposit Layers....................................................................... 2 Maximum
Surface Cross Check..........................................Depends on application 5
enhanced wetting, tie-in and arc stability. Machinability.........................................................................................No
Applications: Dredge Rotary Cutter Heads, Pipe ID & Filtering Screens, Drill Bits &
Stabilizers Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
92% Ar / 8% CO2
12022500 33# WB 1/16 1.6 or 75-80% Ar, 1/2" - 5/8" 130 - 200 17-18
Bal. CO2
Stabilizer Flight
1 Crack free deposits up to 2 layers. 810722182045 25# WB, LLW .045 1.2 Argon 1/2"-5/8" 180-200 25-27
Open-Arc
Open-Arc and Gas-Shielded Wires
Applications: Flights of Extrusion Screws, Sinker Roll Bushings in Steel Mill, Soaking Pit 810722182062 25# WB, LLW 1/16 1.6 Argon 5/8"-3/4" 280-300 26-28
2 Tong Bit, Shafts 810642184094 50# Coil 3/32 2.4 Open-arc 3/4"-1" 340-360 26-28
3
4 STOODITE 12-M Typical Mechanical Properties:
1 Layer..................................................................39-41 HRC
Wires
5 STOODITE 12-M is an alloy cored wire for GMAW applications. The composition differs from
the bare rod slightly in the silicon, manganese and iron levels in that they are higher. It is
2 Layers................................................................44-45 HRC
more wear resistant than 6 (contains a higher volume of carbides) but with lower impact Wire Shielding Welding Parameters
strengths. Certification to AWS A5.21, Type ErCoCr-B. Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring 811222182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 23-27
strict adherence to correct preheat, interpass temperatures and controlled cooling rates in
mandatory to insure crack free deposits. It is more crack-sensitive than Stoodite 6.
Applications: Valve Parts, Pump Parts, Tips of Aircraft Turbine Blades, Chain Saw Bars,
Saw teeth, Carpet Knives, Cutter Rolls, Bar Mill Twist Rolls
Nominal Composition:
Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Silicon, Manganese,
Molybdenum, Nickel)
Cobalt Base
Stoody.com
44
Open-Arc and Gas-Shielded Wires
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES (cobalt and nickel)
STOODITE 21-M Typical Mechanical Properties:
1 Layer..................................................................16-19 HRC
STOODITE 21-M is a continuous alloy cored wire for GMAW applications with excellent high 2 Layers................................................................22-26 HRC
temperature strength making it suitable for use on hot die parts. The deposits are inherently Workhardened.......................................................40-45 HRC
resistant to galling, cavitation erosion, and corrosion. Abrasion resistance is lower than
the other wires but its impact strength at high temperatures, anti-galling properties and Wire Shielding Welding Parameters
Part Number Pkg
corrosion resistance are outstanding. in. mm Gas Wire Ext. Amps Volts
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring 812122182045 25# WB, LLW .045 1.2 Argon 1/2"- 5/8" 180-200 25-27
proper preheat, interpass temperatures and controlled cooling to minimize or produce a 812122182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 26-28
crack free deposit.
Applications: Fluid Valve Seats, Tube Mill Piercing Plugs, Hot Shears, Erosion Shields,
1
Wires
Open-Arc and Gas-Shielded Wires
Forging Dies. Certification to AWS A5.21, Type ERCCoCr-E.
Nominal Composition:
Alloy Content 96% (Chromium, Molybdenum, Iron, Nickel, Manganese, Silicon,
2
Carbon, Tungsten)
Cobalt Base 3
4
Open-Arc
STOODY 60-M Typical Mechanical Properties:
Abrasion Resistance ............................................... Excellent
5
STOODY 60-M semi-automatic wire is a tubular nickel-based hardfacing wire with a Impact Resistance........................................................... Fair
nominal hardness of HRC 60. It flows easily onto base metals and yields smooth deposits. Corrosion Resistance......................................................Good
Deposits maintain a high level of hardness up to 1200F and resist galling, pitting, and Hardness (2 Layers)..............................................55-60 HRC
corrosion in addition to abrasion. It can be deposited on low and medium carbon steels,
stainless steels, and cast irons. Part Wire Shielding Welding Parameters
Pkg
Welding Procedures/Characteristics: A gas shielded tubular wire for welding with DC Number in. mm Gas Amps Volts
reverse polarity (DCEP). It can be deposited in multiple layers on low and medium carbon 11931700 25# WB, LLW .045 1.2 75-80% Ar, Bal. CO2 175-195 21-23
steels and cast iron.
(short arc transfer)
Applications: Draw Blocks, Slurry Pipe Elbows, Impeller Screws 11931700 25# WB, LLW .045 1.2 75-80% Ar, Bal. CO2 160-200 27-29
Can be certified to AWS A5.21, Type ERCNiCr-C. (semi-spray transfer)
11504500 25# WB, LLW 1/16 1.6 Argon 200-240 24-26
Nominal Composition:
Alloy Content 95% (Carbon, Chromium, Iron, Silicon, Boron, Manganese)
Nickel Base
Applications: Hot Forge Dies, Hot Shear Blades, Forging Hammer Dies, Mill Guided, Shafts 827322282062 25#WB, LLW 1/16 1.6 Argon 5/8" - 3/4" 180-200 26-28
Open-arc or
Nominal Composition: 827322284094 50# PP 3/32 2.4 1/2" - 1" 200-350 26-30
Argon
Alloy Content 94% (Molybdenum, Chromium, Iron, Silicon, Manganese, Carbon) 11877100 500# POP 1/8 3.2 Open-arc 11/4" -11/2" 350-400 28-30
Nickel Base
500 pound Payoffpaks. All materials listed are for use on weldable grades of carbon and alloy steels. Stoody 103CP can
also be used on Hadfield manganese.
For a more detailed description of ThermaClad wires please refer to ThermaClad Bulletin 1045.
Caution: Do not mix wire-flux combinations. i.e. Do not run Stoody wires with R-20 flux or ThermaClad wires with Stoody S-Flux. Resulting deposits may crack or will have vastly
different properties than those reported in the literature.
Stoody.com
46
Submerged Arc Wires
GROUP 1: BUILD-UP AND JOINING ALLOYS
A. BUILD-UP OF CARBON STEELS
STOODY 104 / THERMACLAD 104 Part Number Pkg
Wire
Flux
Welding Parameters
in. mm Wire Ext. Amps Volts
STOODY 104 has excellent resistance to impact and plastic deformation. Ideal for build-up
and for under base to support hard-facing. Deposits are crack-free, can be machined STOODY 104
with high speed tools, easily machinable with carbide tools. Can be flame cut. Maximum 11431100 500# POP 3/32 2.4 Stoody S 1"-11/2" 250-300 28-30
thickness is unlimited. Nominal hardness of all-weld deposit made with Stoody Type S 11001400 60# Coil 7/64 2.8 Stoody S 1"-11/2" 300-325 28-30
Flux is 29 HRC. 11820300 60# Coil 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Applications: Build-Up prior to Hard-Facing of Tractor Rollers, Idlers, Trunnions, Rolls, 11040900 200# HP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Cable Drums. Used as final overlay on Rail Links, Table Rolls, Shaft Rebuildingsuch 11039500 500# POP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
areas as Journals, Packing Glands, Splines and Threads. 11902800 750# POP 1/8 3.2 Stoody S 1"-11/2" 350-400 28-30
Nominal Composition: 11111900 500# POP 5/32 4.0 Stoody S 1"-11/2" 425-475 28-30
Alloy Content 6% (Manganese, Silicon, Chromium, Carbon) THERMACLAD 104
Iron Base 11826700 500# POP 3/32 2.4 Stoody R-20 1"-11/2" 300-400 25-29
11857500 500# POP 1/8 3.2 Stoody R-20 11/4"-11/2" 400-500 26-30
11880100 60# Coil 1/8 3.2 Stoody R-20 11/4"-11/2" 400-500 26-30
11828100 500# POP 5/32 4.0 Stoody R-20 11/4"-11/2" 450-600 28-32
Applications: Cement and Refractory: Roll Build Up, Shaft Rebuilding. 11864000 500# POP 1/8 3.2 1 1/4"- 1 1/2" 400-500 26-30
11937700 750# PO 1/8 3.2 1 1/4"- 1 1/2" 400-500 26-30
1
11902500 50# PP 3/32 (2.4) Stoody R-20 1" -11/2" 325-400 31-33
Applications: Joining or Build Up on Cast Iron Parts, i.e. Pump Housings, Engine Blocks.
Also for Joining Cast Iron to Steel.
Submerged Arc Wires
Stoody.com
48
Submerged Arc Wires
GROUP 2: METAL TO METAL WEAR (low alloy iron based)
STOODY 107 / THERMACLAD 107 Part Number Pkg
Wire
Flux
Welding Parameters
in. mm Wire Ext. Amps Volts
STOODY 107 has good compressive strength and resistance to plastic deformation.
Excellent impact resistance. Good abrasion resistance in metal to metal wear. Multiple STOODY 107
layer, check-free deposits up to 3/4" thick can be obtained with proper procedures. Readily 11833000 60# Coil 3/32 2.4 Stoody S 11/4"-11/2" 250-300 28-30
machinable with carbide tools. Can be flame cut. Can be used for both build-up and hard- 11474000 500# POP 3/32 2.4 Stoody S 11/4"-11/2" 250-300 28-30
facing on rollers and idlers. Nominal hardness of two-layer deposit on 1040 steel with 11041200 200# HP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 29-31
Stoody Type S Flux is 38 HRC.
11039800 500# POP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 29-31
Applications: Rollers, Idlers, Mine Car Wheels, Charging Car Wheels, and Similar 11112200 500# POP 5/32 4.0 Stoody S 11/4"-11/2" 425-475 29-31
Equipment Involving Severe Abrasion in Metal to Metal Wear. Also recommended for tractor THERMACLAD 107
rails when used with premium rail rebuilding procedure. 11849800 500# POP 1/8 3.2 Stoody R-20 11/4"-11/2" 400-500 27-30
Nominal Composition: 11867000 200# HP 5/32 4.0 Stoody R-20 11/4"-11/2" 450-600 29-32
Alloy Content 6% (Chromium, Manganese, Silicon, Molybdenum, Carbon) 11868100 500# POP 5/32 4.0 Stoody R-20 11/4"-11/2" 450-600 29-32
Iron Base
2
11112500 500# POP 5/32 4.0 Stoody S 1"-11/2" 425-475 28-30
11901100 60# Coil 1.8 3.2 Stoody R-20 1"-11/2" 350-400 28-30
11897800 750# POP 1.8 3.2 Stoody R-20 1"-11/2" 350-400 28-30
Stoody.com
50
Submerged Arc Wires
GROUP 3: METAL TO EARTH FOR MODERATE TO SEVERE
IMPACT AND MODERATE TO SEVERE ABRASION
STOODY 103CP Nominal Composition:
Alloy Content 36% (Carbon, Chromium, Manganese, Silicon)
STOODY 103CP has excellent abrasion resistance with moderate impact resistance. Deposit Iron Base
has fine relief check pattern which reduces distortion. Not machinable. Cannot be flame
cut. Nominal hardness of two-layer deposit on 1040 steel is 54 HRC. Wire Welding Parameters
Part Number Pkg Flux
Applications: Crusher Mantles and Bowl Liners, Pulverizer Rings and Rolls, Steel Mill in. mm Wire Ext. Amps Volts
Guides and other parts subject to extreme abrasion where relief checking can be tolerated. 11429100 110# QP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 28-30
11428200 200# HP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 28-30
11430100 500# HP 1/8 3.2 Stoody S 11/4"-11/2" 350-400 28-30
11430600 500# POP 5/32 4.0 Stoody S 11/4"-11/2" 425-475 29-31
STOODY 145-S deposit consists of primary chromium carbides and secondary niobium,
molybdenum, tungsten and vanadium carbides in an austenitic matrix. Deposits posses
Alloy Content 36% (Chromium, Carbon, Niobium, Molybdenum, Tungsten,
Manganese, Vanadium, Silicon) 3
Iron Base
very high abrasion resistance and maintain hardness up to 1500F.
Applications: Crushers, Coke Pusher Shoes, Wear Plates, Cement Screws, Mixer Blades, Wire Welding Parameters
Part Number Pkg Flux
Excavator Bucket Teeth, and other high abrasion applications. in. mm Wire Ext. Amps Volts
11918700 60# Coil 1/8 3.2 Stoody R-20 1"-11/2" 325-425 28-30
11859100 60# Coil 5/32 4.0 Stoody R-20 1"-11/2" 400-500 28-30
Tractor Idlers
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Submerged Arc Wires
GROUP 5: ABRASION ACCOMPANIED BY CORROSION
AND/OR HIGH TEMPERATURES (cobalt and nickel)
STOODITE 12-S Nominal Composition:
Alloy Content 96% (Chromium, Tungsten, Iron, Carbon, Silicon, Manganese,
STOODITE 12-S is an alloy cored wire for SAW applications. TThe composition has higher Molybdenum, Nickel)
silicon, manganese, and iron levels thus differing slightly from the bare rod equivalent. Cobalt Base
STOODITE 12-S is more wear resistant than STOODITE 6-S due to a higher volume of
carbides but has lower impact strengths. Certification to AWS-A5.21, Type ERCCoCr-B. Typical Mechanical Properties:
1 Layer 39-41 HRC
Welding Procedures/Characteristics: A SAW (DCEP) requiring strict adherence to correct 2 Layers 44-45 HRC
preheat, interpass temperatures and controlled cooling rates in mandatory to insure crack
free deposits. It is more crack-sensitive than STOODITE 6. Wire Welding Parameters
Part Number Pkg Flux
Applications: Valve Parts, Pump Parts, Tips of Aircraft Turbine Blades, Chain Saw Bars, in. mm Wire Ext. Amps Volts
Saw Teeth, Carpet Knives, Cutter Rolls, Bar Mill Twist Rolls
811212184094 50# Coil 3/32 2.4 R-20 1"-11/4" 250-450 25-33
Drill Pipe
easy slag removal and can be welded within a wide range of parameters. Stoody 2594 T-1 11998000 33# WB, LLW 1/16 1.6
High Alloy Joining & Cladding
AP wires can be used to weld super duplex stainless steels as well as used to weld low alloy
steels to duplex stainless steels. The composition is balanced to achieve a microstructure .045" (1.2 mm)
of approximately 45% ferrite and 55% austenite in the weld deposit. AWS classification Amps 130(1) 165(1) 190(1) 220(2)
A5.22 E2594T1-X. Volts 24 26 26 27
Applications: Duplex Stainless Steel Joining Applications WFS 227 315 445 565
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum,
1/16" (1.6 mm)
Nitrogen
Amps 170(1) 210(1) 250(1) 300(2)
Typical Deposit Characteristics:
Tensile Strength...............................................................................126 (869) Volts 25 26 27 28
Yield Strength.................................................................................98.5 (679) WFS 115 195 245 320
Elongation (%)............................................................................................ 25 in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Charpy Impact Toughness................................................ 33ft-lbs (45 Joules) Notes:
Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only
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High Alloy Joining and Cladding
STAINLESS STEEL FLUX CORE WIRES
308L T-1 AP .035" (0.9 mm)
Amps 100(1) 120(1) 150(1) 170(2)
308L T-1 AP stainless steel wires are designed for welding in all positions with either 100%
Volts 25 26 27 27
CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like arc transfer,
easy slag removal and can be welded within a wide range of parameters. WFS 275 374 480 600
in/min (m/min) (6.9) (9.5) (12.2) (15.3)
Stoody 308L T-1 wires can be used to join AISI 301, 302, 304 commonly used in the .045" (1.2 mm)
chemical industry and food processing applications. AWS classification A5.22 E308LT1-X. Amps 130(1) 165(1) 190(1) 220(2)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel Volts 24 26 26 27
WFS 227 315 445 565
Typical Deposit Characteristics: 75-80% AR, Bal. CO2 100% CO2 in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Tensile Strength, Ksi (MPa)......................................... 88 (610) 86 (600) 1/16" (1.6 mm)
Elongation (%).................................................................39 41 Amps 170(1) 210(1) 250(1) 300(2)
Yield Strength, Ksi (Mpa)............................................ 63 (435) 60 (415)
Volts 25 26 27 28
Wire WFS 115 195 245 320
Part Number Pkg in/min (m/min) (3.9) (4.9) (6.2) (8.2)
in. mm
Notes:
11953600 25# WB .035 0.9
Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only
11819000 33# WB .045 1.2
11819100 33# WB 1/16 1.6
Stainless
11819300 33# WB .045 1.2
Hydro Turbine
Applications: Joining nickel-chromium-iron alloys; Clad side of joints in steels clad with
nickel-chromium-iron weld metal; Surfacing steel with nickel-chromium-iron weld metal; Part Wire Welding Parameters
Pkg Shielding Gas
and Joining Inconel 600, 601 and Incoloy 800 to themselves or to stainless and carbon Number in. mm Wire Ext. Amps Volts
steels 75-80% Ar, Bal. CO2
11872700 33# WB, LLW .045 1.2 1/2 150-200 25-26
or CO2
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Niobium, Sulfur, 75-80% Ar, Bal. CO2
Phosphorus, Nickel 11872600 33# WB, LLW 1/16 1.6 1/2 200-250 26-27
or CO2
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High Alloy Joining and Cladding
NICKEL FLUX CORE WIRES
STOODY A-T1 Typical Deposit Characteristics:
Tensile Strength.............................................. 89.5 ksi (595 Mpa)
STOODY A-T1 is a gas shielded All Position Flux Cored Wire that meets the requirements of Yield Strength................................................. 51.0 ksi (340 Mpa)
AWS 5.34 ENiCrFe2T1-Y. Elongation.............................................................................45 %
Charpy Impact Toughness.............................67 Ft-lbs (92 Joules)
Applications: Joining nickel-chromium-iron alloys; Joining nickel steels; and Joining Inconel
at -320F (-196C)
600, 601 and Icoloy 800 to themselves or to stainless and carbon steels
Lateral Expansion........................................... 46 mils (1.2mm) at
-320F (-196C)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Iron, Molybdenum,
Niobium, Sulfur, Phosphorus, Nickel
Part Wire Welding Parameters
Pkg Shielding Gas
Number in. mm Wire Ext. Amps Volts
75-80% Ar, Bal. CO2
11896500 33# WB, LLW .045 1.2 1/2 150-200 25-26
or CO2
75-80% Ar, Bal. CO2
11896700 33# WB, LLW 1/16 1.6 1/2 200-250 26-27
or CO2
Stainless
Niobium, Sulfur, Phosphorus, Nickel or CO2
Nickel
molybdenum weld metal; and Joining higher molybdenum - high nitrogen containing stain- Number in. mm Wire Ext. Amps Volts
less steels 75-80% Ar, Bal. CO2
11953700 33# WB, LLW .045 1.2 1/2 150-200 25-26
or CO2
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Molybdenum, Iron,
Tungsten, Sulfur, Phosphorus, Nickel 75-80% Ar, Bal. CO2
11964300 33# WB, LLW 1/16 1.6 1/2 200-250 26-27
or CO2
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Oil and Gas industry
UPSTREAM - EXPLORATION, DRILLING, PRODUCTION
From surface mining in the Canadian oil sands to downhole
exploration and practically every setting in between Stoody
hardfacing and high alloy products are being utilized by oil
producers and contractors to protect against highly abrasive and
corrosive upstream conditions.
Hardness.................................................................................57-60 HRC
& Gas& Cladding
Stoody PC2009 is a chromium carbide wire designed for applying abrasion resistant deposits
inside pipe. Optimized to result in superior weldability for overlaying pipe ID in the flat Wire Shielding Welding Parameters
Part Number Pkg
position and elbows in the horizontal position. Deposits can be ground and can be used in in. mm Gas Wire Ext. Amps Volts
hot wear applications up to 900 F.
Joining
weave beads. 11993100 60# Coil 7/64 2.8 Open Arc 450-500 28-29
Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or 11983100 60# Coil 7/64 2.8 Open Arc 450-500 28-29
weave beads.
Upstream Applications: Repair Hardface Pipe and Elbow ID Cladding
resistance of tungsten carbide, with superior impact resistance. A unique feature of this Deposits are magnetic.
product is that the vanadium carbides dissolve and reform in the deposit. Deposits cannot be flame cut
Various Carbides............................................8.9-9.5 Mohs Scale
Welding Procedures/Characteristics: An open arc wire for DC reverse polarity welding
that can be applied in multiple layers.
Oil & Gas
Nominal Composition: 11904300 25# PS 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Alloy Content 29% (Vanadium, Tungsten, Carbon, Silicon, Manganese, 11420200 33# WB 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Molybdenum, Nickel) 11420100 50# PP 1/16 1.6 Open-arc or CO2 1/2"-3/4" 150-200 22-26
Iron Base 11333700 60# Coil 3/32 2.4 Open-arc 1"-11/4" 200-300 25-27
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Oil and Gas industry
UPSTREAM - EXPLORATION, DRILLING, PRODUCTION
STOODY 155FC Deposit Characteristic:
Abrasion Resistance........................................................ Excellent
STOODY 155FC deposit consists of tungsten carbide particles in a nickel silicon boron Matrix Harness Single Layer.......................................35 - 45 HRC
matrix. This microstructure gives Stoody 155FC significant abrasion resistance as well as Matrix Hardness Two Layer.........................................35 - 45 HRC
superior toughness and corrosion resistance. Stoody 155FC provides improved weldability Deposit Layers.............................................................2 Maximum
through enhanced wetting, tie-in and arc stability. Stoody 155FC is well suited for build up Surface Cross Check................................................................. No
and buffer layers when thicker weld deposits are desired and is the ideal underlay for the Machinability............................................................................. No
higher tungsten carbide content of Stoody 160FC. Grinding Diamond
Upstream Applications: Process Screw Flight Edges, Drill Bit Stabilizers, Hardbanding
(Open Hole) Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Argon 75 - 90%,
12022600 33# WB 1/16 1.6 1/2" - 5/8" 130 - 225 17-18
Bal. CO2
hardbanding alloy that offers a balance of impact and abrasion resistance. Can be applied Deposit Layers............................................................................2 Normal
to carbon and low alloy steels with or without tungsten carbide (WC) addition. Deposits are
High Alloy Oil
crack free when applied over new or properly rebuilt tool joints using appropriate preheats. Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
Upstream Applications: Hardbanding
98% Ar/2% O2 or
11987800 33# WB 1/16 1.6 3/4" - 1" 200-350 27-31
75-80% Ar, Bal. CO2
Deposit Characteristic:
Stoody.com
62
Oil and Gas industry
MIDSTREAM - SEPARATION, TRANSPORTATION, STORAGE
As petroleum products progress into the midstream
for processing into marketable products, Stoody
hardfacing solutions are called upon to address
significant wear challenges including the impact of
highly abrasive oil sand slurry on thousands of miles
of piping, elbows, and valves.
Welding Procedures/Characteristics: DC reverse polarity recommended using stringer or 11983100 60# Coil 7/64 2.8 Open Arc 450-500 28-29
weave beads.
Midstream Applications: Repair Hardface Pipe and Elbow ID Cladding
is a specially designed complex carbide alloy suited for hardfacing/cladding applications Impact Resistance............................................... Low Moderate
& Gas& Cladding
where erosion and corrosion are of equal concern. The ability of this alloy to resist high Deposit Layers.....................................................................2 Max.
abrasion in a corrosive environment makes it optimal for hardfacing/cladding pipe, plate Hardness......................................................................HRC 60-65
and vessels subjected to erosion and corrosion. The wire possesses excellent weldability Surface Cross Checks...............................................................Yes
and can be used for cladding on plate, pipe ID or elbow ID. Machinability......................................................No, Grinding Only
Joining
more wear resistant than 6 (contains a higher volume of carbides) but with lower impact
Oil & Gas
Stoody.com
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Oil and Gas industry
MIDSTREAM - SEPARATION, TRANSPORTATION, STORAGE
STOODITE 21-M Nominal Composition:
Alloy Content 96% (Chromium, Molybdenum, Iron, Nickel, Manganese, Silicon,
STOODITE 21-M is a continuous alloy cored wire for GMAW applications with excellent high Carbon, Tungsten)
temperature strength making it suitable for use on hot die parts. The deposits are inherently Cobalt Base
resistant to galling, cavitation erosion, and corrosion. Abrasion resistance is lower than
the other wires but its impact strength at high temperatures, anti-galling properties and Typical Mechanical Properties:
corrosion resistance are outstanding. 1 Layer..................................................................16-19 HRC
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring 2 Layers................................................................22-26 HRC
proper preheat, interpass temperatures and controlled cooling to minimize or produce a Workhardened.......................................................40-45 HRC
crack free deposit.
Midstream Applications: Valves Wire Shielding Welding Parameters
Part Number Pkg
in. mm Gas Wire Ext. Amps Volts
812122182045 25# WB, LLW .045 1.2 Argon 1/2"- 5/8" 180-200 25-27
812122182062 25# WB, LLW 1/16 1.6 Argon 5/8"- 3/4" 280-300 26-28
Midstream Stainless
& Gas& Cladding
Joining
High Alloy Oil
1 Layer..................................................................16-19 HRC
corrosion resistance are outstanding.
2 Layers................................................................22-26 HRC
Welding Procedures/Characteristics: A gas metal arc wire (DC reverse polarity) requiring Workhardened.......................................................40-45 HRC
proper preheat, interpass temperatures and controlled cooling to minimize or produce a
Downstream
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66
Oil and Gas industry
DOWNSTREAM - PROCESSING, REFINING, TRANSPORTATION, STORAGE
BRILLIANT 2209 T-1 AP Part Number Pkg
Wire
in. mm
BRILLIANT 2209 T-1 AP stainless steel wires are designed for welding in all positions with
either 100% CO2 (X=1) or Argon/CO2 (X=4) gas mixtures. These wires exhibit a spray like 11892000 33# WB, LLW .045 1.2
arc transfer, easy slag removal and can be welded within a wide range of parameters. 11892100 33# WB, LLW 1/16 1.6
BRILLIANT 2209 T-1 AP wires can be used to weld duplex stainless steels which contain
.045" (1.2 mm)
approximately 22% chromium. The composition is balanced to achieve a microstructure
of approximately 50% ferrite and 50% austenite in the weld deposit. AWS classification Amps 130(1) 165(1) 190(1) 220(2)
A5.22 E2209T1-X. Volts 24 26 26 27
WFS 227 315 445 565
Downstream Applications: Duplex Stainless Steel Joining Applications
in/min (m/min) (5.8) (8.7) (11.3) (14.4)
Typical Deposit Chemistry: Carbon, Manganese, Silicon, Chromium, Nickel, Molybdenum, 1/16" (1.6 mm)
Nitrogen Amps 170(1) 210(1) 250(1) 300(2)
Volts 25 26 27 28
Typical Deposit Characteristics:
Tensile Strength, Ksi (MPa)..............................................................122 (842) WFS 115 195 245 320
Yield Strength, Ksi (MPa).................................................................101 (670) in/min (m/min) (3.9) (4.9) (6.2) (8.2)
Elongation (%)......................................................................................... 27.5 Notes:
Charpy Impact Toughness @ -40F (-40C).................... 33ft-lbs (20 Joules) Electrical stick-out 1/2" (1) Flat and vertical welding (2) Flat welding only
STOODY 625LI-T1 is a gas shielded all position flux cored wire that meets the requirements Yield Strength.................................................... 76 ksi (524 Mpa)
of AWS ENiCrMo3T1-1/-4. The iron content of the allweld deposit is kept below 1% for Elongation..............................................................................35%
applications requiring enhanced corrosion resistance
Joining
Downstream Applications: Cryogenic Applications (9% Nickel Steel) Joining Wire Welding Parameters
Part Number Pkg Shielding Gas
High Alloy Oil
Products marked by the " " symbol are typically stocked items.
All others may require a minimum quantity and/or may be subject to production lead time.
Stoody.com
68
General Information
PART NUMBER INDEX
PRODUCT PAGE NO. PRODUCT PAGE NO. PRODUCT PAGE NO.
STOODITE 21 23 STOODY 102-G 30 STOODY 121 34
Bare Cast 11422400 10# PS .045" 1.2 mm 11423300 10# PS .045" 1.2 mm
812101105125 5# Box, 10# VP 1/8" 3.2 mm 11422300 33# WB .045" 1.2 mm 11423200 33# WB .045" 1.2 mm
812101105156 5# Box, 10# VP 5/32" 4.0 mm 11426700 50# PP 1/16' 1.6 mm 11408300 33# WB 1/16' 1.6 mm
812101105250 5# Box, 10# VP 1/4" 6.4 mm STOODY 102-O 30 11420600 50# PP 1/16' 1.6 mm
812101105187 5# Box 3/16" 4.8 mm 11086600 60# Coil 3/32" 2.4 mm
Coated 11426700 50# PP 1/16" 1.6 mm 11087700 200# HP 3/32" 2.4 mm
812101205125 5# Box, 10# VP 1/8" 3.2 mm 11426800 33# WB 1/16" 1.6 mm 11000500 60# Coil 7/64" 2.8 mm
812101205156 5# Box, 10# VP 5/32" 4.0 mm STOODY 103CP 51 11143700 110# QP 7/64" 2.8 mm
812101205250 5# Box, 10# VP 1/4" 6.4 mm 11429100 110# QP 1/8" 3.2 mm STOODY 130 42
STOODITE 21-M 45, 65, 66 11428200 200# HP 1/8" 3.2 mm 11413200 33# WB 1/16" 1.6 mm
812122182045 25# WB, LLW .045" 1.2 mm 11430100 500# HP 1/8" 3.2 mm 11001100 60# Coil 7/64" 2.8 mm
812122182062 25# WB, LLW 1/16" 1.6 mm 11430600 500# POP 5/32" 4.0 mm
STOODY 131 35
STOODITE 21-S 53 STOODY 104 47
11464900 33# WB 1/16" 1.6 mm
812102184094 50# Coil 3/32" 2.4 mm 11431100 500# POP 3/32" 2.4 mm 11000700 60# Coil 7/64" 2.8 mm
11001400 60# Coil 7/64" 2.8 mm 11143800 110# QP 7/64" 2.8 mm
STOODITE 6 22 11820300 60# Coil 1/8" 3.2 mm 11141400 200# HP 7/64" 2.8 mm
Bare Cast 11040900 200# HP 1/8" 3.2 mm
11361100 5# Box, 10# VP 1/8" 3.2 mm 11039500 500# POP 1/8" 3.2 mm STOODY 133 34
11347200 5# Box, 10# VP 5/32" 4.0 mm 11902800 750# POP 1/8" 3.2 mm 11867600 33# WB .045" 1.2 mm
11259600 5# Box, 10# VP 3/16" 4.8 mm 11111900 500# POP 5/32" 4.0 mm 11319000 33# WB 1/16' 1.6 mm
Coated STOODY 105 49 11288200 50# PP 1/16" 1.6 mm
10242700 5# Box, 10# VP 1/8" 3.2 mm 11288100 60# Coil 3/32" 2.4 mm
10243100 5# Box, 10# VP 5/32" 4.0 mm 11002200 60# Coil 7/64" 2.8 mm
11041000 200# HP 1/8" 3.2 mm STOODY 134 36
10243500 5# Box, 10# VP 3/16" 4.8 mm
11039600 500# POP 1/8" 3.2 mm 11000900 60# Coil 7/64" 2.8 mm
STOODITE 6-M 44, 64, 66 11112000 500# POP 5/32" 4.0 mm 11143900 110# QP 7/64" 2.8 mm
810722182045 25# WB, LLW .045" 1.2 mm STOODY 105B 49 11141500 200# HP 7/64" 2.8 mm
810722182062 25# WB, LLW 1/16" 1.6 mm STOODY 135 35
810642184094 50# Coil 3/32" 2.4 mm 11041600 200# HP 1/8" 3.2 mm
11040100 500# POP 1/8" 3.2 mm 11862600 33# WB 1/16' 1.6 mm
STOODITE 6-S 52 11902600 750# POP 1/8" 3.2 mm 11835100 50# PP 1/16" 1.6 mm
810602184094 50# Coil 3/32" 2.4 mm 11112500 500# POP 5/32" 4.0 mm STOODY 140 42
STOODY 100HC 36 STOODY 105-G & 105-O 30 11883800 25# WB, LLW 1/16" 1.6 mm
11313400 60# Coil 3/32" 2.4 mm 11441100 50# PP 1/16" 1.6 mm STOODY 143 41
11001000 60# Coil 7/64" 2.8 mm 11917600 500# POP 3/32" 2.4 mm
11144100 110# QP 7/64" 2.8 mm 11877000 33# WB 1/16" 1.6 mm
STOODY 107 49 11867800 60# Coil 7/64" 2.8 mm
11141700 200# HP 7/64' 2.8 mm
11235400 500# POP 7/64" 2.8 mm 11833000 60# Coil 3/32" 2.4 mm 11857800 500# POP 7/64" 2.8 mm
11867100 110# QP 1/8' 3.2 mm 11474000 500# POP 3/32" 2.4 mm STOODY 143-S 51
11807700 500# POP 1/8" 3.2 mm 11041200 200# HP 1/8" 3.2 mm
11039800 500# POP 1/8" 3.2 mm 11949100 200# HP 1/8" 3.2 mm
STOODY 100HD 37 11112200 500# POP 5/32" 4.0 mm 11864800 500# POP 1/8" 3.2 mm
11905600 750# POP 7/64" 2.8 mm STOODY 110 or 110MC 27 STOODY 145 41
11484500 500# POP 7/64" 2.8 mm 11944900 60# Coil 3/32" 2.4 mm
11501100 200# HP 7/64" 2.8 mm 11452600 33# WB .045" 1.2 mm
11424400 33# WB 1/16" 1.6 mm 11414300 60# Coil 7/64" 2.8 mm
11848200 60# Coil 7/64" 2.8 mm 11484700 200# HP 7/64" 2.8 mm
11489700 500# POP 1/8" 3.2 mm 11345000 50# PP 1/16" 1.6 mm
11214400 60# Coil 3/32" 2.4 mm 11440200 500# POP 7/64" 2.8 mm
11435900 200# HP 1/8" 3.2 mm 11949200 200# HP 1/8" 3.2 mm
11859000 60# Coil 1/8" 3.2 mm 11000300 60# Coil 7/64' 2.8 mm
11143400 110# QP 7/64" 2.8 mm 11871300 500# POP 1/8" 3.2 mm
STOODY 100XHC 38 11140900 200# HP 7/64" 2.8 mm STOODY 145-S 51
11370000 60# Coil 7/64" 2.8 mm 11836900 60# Coil 7/64" 2.8 mm 11918700 60# Coil 1/8" 3.2 mm
11384700 200# HP 7/64" 2.8 mm 11836800 110# QP 7/64" 2.8 mm 11859100 60# Coil 5/32" 4.0 mm
STOODY 101HC 37, 59 STOODY 1102 12 STOODY 155FC 43, 61
11929200 5# PS-LLW .035" 0.9 mm 11857000 10# Vac Pak 1/8" (3.2 mm) x 14" 12022600 33# WB 1/16" 1.6 mm
11933400 25# PS .035" 0.9 mm 11857100 10# Vac Pak 5/32" (4.0 mm) x 14"
11440300 10# PS .045" 1.2 mm STOODY 160-E 21
STOODY 1105 12
11436300 33# WB .045" 1.2 mm 11897400 10# Vac pak 3/16" 4.8 mm
11874600 50# PP .045" 1.2 mm 11345100 10# Vac Pak 1/8" (3.2 mm) x 14"
11173800 10# Vac Pak 5/32" (4.0 mm) x 14" STOODY 160DM 43, 61
11891500 300# NTP .045" 1.2 mm
11421000 10# PS 1/16" 1.6 mm 11173900 10# Vac Pak 3/16" (4.8 mm) x 14" 11966700 50# PP 7/64 2.8
11304700 33# WB 1/16" 1.6 mm STOODY 111-O & 111-G 27 STOODY 160FC 43, 61, 64
11304800 50# PP 1/16" 1.6 mm 11981800 60# Coil 7/64" 2.8 mm 12022500 33# WB 1/16" 1.6 mm
11865500 33# WB 5/64" 2.0 mm
STOODY 117 34 STOODY 182-T1 56
11325200 50# PP 5/64" 2.0 mm
11901700 500# POP 5/64" 2.0 mm 11808400 33# WB 1/16" 1.6 mm 11916200 33# WB, LLW .045" 1.2 mm
11849200 110# QP 5/64" 2.0 mm 11835900 60# Coil 3/32" 2.4 mm 11916100 33# WB, LLW 1/16" 1.6 mm
11862500 60# Coil 7/64" 2.8 mm 11289100 60# Coil 7/64" 2.8 mm STOODY 19 14
11861300 200# HP 7/64" 2.8 mm 11320600 110 # QP 7/64" 2.8 mm
11289000 200# HP 7/64" 2.8 mm 11360000 10# Vac Pak 1/8" (3.2 mm) x 14"
11873200 500# POP 7/64" 2.8 mm 11356700 10# Vac Pak 5/32" (4.0 mm) x 14"
11832400 500# POP 7/64" 2.8 mm
STOODY 101HD 38 11356800 10# Vac Pak 3/16" (4.8 mm) x 14"
STOODY 120 27 11356900 10# Vac Pak 1/4" (6.4 mm) x 18"
11943400 33# WB 1/16" 1.6 mm
11860100 500# POP 7/64" 2.8 mm 11438500 33# WB .045" 1.2 mm STOODY 21 15
11937000 500# POP 1/8" 3.2 mm 11402500 33# WB 1/16" 1.6 mm
11420400 50# PP 1/16" 1.6 mm 11172700 10# Box 1/8" (3.2 mm) x 14"
STOODY 101HWP 38, 61 10205200 50# Bulk Pak 1/8" (3.2 mm) x 14"
12013700 60# Coil 7/64" 2.8 mm 11172900 10# Box 5/32" (4.0 mm) x 14"
11993800 500# POP 1/8" 3.2 mm 10205600 50# Bulk Pak 5/32" (4.0 mm) x 14"
11173000 10# Box 3/16" (4.8 mm) x 14"
STOODY 102 50
10205700 50# Bulk Pak 3/16" (4.8 mm) x 14"
11039400 500# POP 1/8" 3.2 mm 11173100 10# Box 1/4" (6.4 mm) x 18"
11111700 500# POP 5/32" 4.0 mm 10205800 50# Bulk Pak 1/4" (6.4 mm) x 18"
Products marked by the " " symbol are typically stocked items.
All others may require a minimum quantity and/or may be subject to production lead time.
U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515
International Customer Care: 940-381-1212
69
General Information
PART NUMBER INDEX
PRODUCT PAGE NO. PRODUCT PAGE NO. PRODUCT PAGE NO.
STOODY 2110 - coated 10 STOODY 965-G 33 SUPER 20 18
11431300 10# Vac Pak 1/8" (3.2 mm) x 14" 11929300 5# PS-LLW .035" 0.9 mm 46520810 10# Box 1/8" (3.2mm) x 14"
10202800 10# Vac Pak 5/32" (4.0 mm) x 14" 11142300 10# PS .035" 0.9 mm 46521010 10# Box 5/32" (4.0 mm) x 14"
10202900 10# Vac Pak 3/16" (4.8 mm) x 14" 11423100 33# WB .045" 1.2 mm 46521210 10# Box 3/16" (4.8 mm) x 14"
10203000 10# Vac Pak 1/4" (6.4 mm) x 18" 11501500 33# WB 1/16" 1.6 mm SUPER BUILD-UP 30
STOODY 2134 17 11823900 50# PP 1/16" 1.6 mm 11423600 33# WB .045" 1.2 mm
11864500 200# HP 1/16" 1.6 mm 11423700 10# PS .045" 1.2 mm
11919100 10# Box 1/8" (3.2mm) x 14" 11875500 400# NTP 1/16" 1.6 mm
11276800 10# Box 5/32" (4.0 mm) x 14" 11426400 50# PP 1/16" 1.6 mm
10208300 60# Bulk Pak 5/32" (4.0 mm) x 14" STOODY 965-O 33 11946200 33# WB 1/16" 1.6 mm
11276700 10# Box 3/16" (4.8 mm) x 14" 11427100 33# WB 1/16" 1.6 mm 11426500 33# WB 1/16" 1.6 mm
10208400 60# Bulk Pak 3/16" (4.8 mm) x 14" 11427000 50# PP 1/16" 1.6 mm 11466200 100# HP 3/32" 2.4 mm
10208500 60# Bulk Pak 1/4" (6.4 mm) x 18" 11837900 50# PP 3/32" 2.4 mm
STOODY 966-G 32, 39
STOODY 31 15 THERMACLAD 102
50
11965900 33# WB .045" 1.2 mm
10206300 10# Vac Pak 1/8" (3.2 mm) x 14" 11981400 33# WB 1/16" 1.6 mm 11905700 500# POP 3/32" 2.4 mm
10206400 10# Vac Pak 5/32" (4.0 mm) x 14" 11965200 50# PP 1/16" 1.6 mm 11820400 500# POP 1/8" 3.2 mm
10206500 10# Vac Pak 3/16" (4.8 mm) x 14" 11812100 500# POP 5/32" 4.0 mm
STOODY 968-O 39
10206600 10# Vac Pak 1/4" (6.4 mm) x 18" THERMACLAD 104 47
12010100 33# WB .045" 1.2 mm
STOODY 33 14 12010000 33# WB 1/16" 1.6 mm 11826700 500# POP 3/32" 2.4 mm
11305700 10# Vac Pak 5/32" (4.0 mm) x 14" 11857500 500# POP 1/8" 3.2 mm
STOODY 970-G 39 11880100 60# Coil 1/8" 3.2 mm
11305600 10# Vac Pak 3/16" (4.8 mm) x 14"
11994800 33# WB .045" 1.2 mm 11828100 500# POP 5/32" 4.0 mm
STOODY 35 16 11994700 50# WB 1/16" 1.6 mm THERMACLAD 104TJ 50
11322900 10# Vac Pak 1/8" (3.2 mm) x 14" 11996200 33# WB 1/16" 1.6 mm
11318200 10# Vac Pak 5/32" (4.0 mm) x 14" 11901100 60# Coil 1.8" 3.2 mm
STOODY A-T1 57 11897800 750# POP 1.8" 3.2 mm
11318300 10# Vac Pak 3/16" (4.8 mm) x 14"
11318400 10# Vac Pak 1/4" (6.4 mm) x 18" 11896500 33# WB, LLW .045" 1.2 mm THERMACLAD 105 49
11896700 33# WB, LLW 1/16" 1.6 mm
STOODY 45 18 11967900 500# POP 5/32" 4.0 mm
STOODY C276-T1 57
12014700 10# Box 3/16" (4.8 mm) x 14" THERMACLAD 105B 49
11953700 33# WB, LLW .045" 1.2 mm
STOODY 4552 49 11964300 33# WB, LLW 1/16" 1.6 mm 11868000 500# POP 1/8" 3.2 mm
11047000 500# POP 1/8" 3.2 mm 11967800 500# POP 5/32" 4.0 mm
STOODY C - coated 23
11902700 750# POP 1/8" 3.2 mm THERMACLAD 107 49
11848400 5# Vac Pak 3/32" 2.4 mm
STOODY 50 - bare 23 11849800 500# POP 1/8" 3.2 mm
11412800 10# Vac Pak 1/8" 3.2 mm
11867000 200# HP 5/32" 4.0 mm
824107105156 10# Box 5/32" 4.0 mm 10245700 10# Vac Pak 5/32" 4.0 mm
11868100 500# POP 5/32" 4.0 mm
824107105187 10# Box 3/16" 4.8 mm 10245900 10# Vac Pak 3/16" 4.8 mm
824107105250 10# Box 1/4" 6.4 mm THERMACLAD 42 50
STOODY C-M 45
STOODY 60 - bare 23 11888200 500# POP 1.8" 3.2 mm
827322282062 25#WB, LLW 1/16" 1.6 mm 11920000 250# HP 1.8" 3.2 mm
824007105156 10# Box 5/32" 4.0 mm 827322284094 50# PP 3/32" 2.4 mm
824007105187 10# Box 3/16" 4.8 mm 11877100 500# POP 1/8" 3.2 mm THERMACLAD 420 50
824007105250 10# Box 1/4" 6.4 mm STOODY C-S 53 11810400 500# POP 3/32" 2.4 mm
824007105312 10# Box 5/16" 8.0 mm 11832200 500# POP 1/8" 3.2 mm
827322284094 50# Coil 3/32" 2.4 mm 11873300 750# POP 1/8" 3.2 mm
STOODY 60-M 45
STOODY HB-56 61 11832300 500# POP 5/32" 4.0 mm
11931700 25# WB, LLW .045" 1.2 mm
11931700 25# WB, LLW .045" 1.2 mm 11987800 33# WB 1/16" 1.6 mm THERMACLAD 4552 49
11504500 25# WB, LLW 1/16" 1.6 mm STOODY HB-62 62 11824700 500# POP 3/32" 3.2 mm
STOODY 600 40 11987000 33# WB 1/16" 1.6 mm 11825100 500# POP 1/8" 3.2 mm
11825000 500# POP 5/32" 4.0 mm
11930300 33# WB .045" 1.2 mm STOODY HB-NoMag 62
11934300 200# HP .045" 1.2 mm THERMACLAD ROLL BUILD 3 47
12013800 33# WB 1/16" 1.6 mm
11886600 33# WB 1/16" 1.6 mm 11864000 500# POP 1/8" 3.2 mm
11928000 200# HP 1/16" 1.6 mm STOODY HB-Ti 62 11937700 750# PO 1/8" 3.2 mm
11846000 60# Coil 3/32" 2.4 mm 11987700 33# WB 1/16" 1.6 mm TRACKWEAR - coated
9
11916600 500# POP 3/32" 2.4 mm STOODY CP-2000 40, 60, 64 48701050 60# Bulk Pak 5/32" (4.0 mm) x 14"
11814400 60# Coil 7/64" 2.8 mm
11907600 33# WB .045" 1.2 mm 48701250 60# Bulk Pak 3/16" (4.8 mm) x 14"
11929400 500# POP 7/64" 2.8 mm
11886500 33# WB 1/16" 1.6 mm 48701650 60# Bulk Pak 1/4" (6.4 mm) x 18"
STOODY 622-T1 57 11876600 50# PP 5/64" 2.0 mm
11953800 33# WB, LLW .045" 1.2 mm 11890000 60# Coil 7/64" 2.8 mm TRACKWEAR 26
11965700 33# WB, LLW 1/16" 1.6 mm 11870400 200# HP 7/64" 2.8 mm 11821000 33# WB 5/64" 2.0 mm
STOODY 625-T1 57, 65, 67 11879800 500# POP 7/64" 2.8 mm TUBE BORIUM H 20
11870500 500# POP 1/8" 3.2 mm
11872500 33# WB, LLW .045" 1.2 mm 10240000 60# Bulk Pak 5/32" (4.0mm) x 28"
11872400 33# WB, LLW 1/16" 1.6 mm STOODY CP-2001 41 10240100 10# Box 3/16" (4.8mm) x 28"
STOODY 625LI-T1 57, 65, 67 11931000 25# PS-LLW 1/16" 1.6 mm VANCAR
42, 60
11961200 60# Coil 7/64" 2.8 mm
11977400 33# WB, LLW .045" 1.2 mm 11925000 200# HP 7/64" 2.8 mm 11904300 25# PS 1/16" 1.6 mm
11977300 33# WB, LLW 1/16" 1.6 mm 11923400 500# POP 7/64" 2.8 mm 11420200 33# WB 1/16" 1.6 mm
11923300 500# POP 1/8" 3.2 mm 11420100 50# PP 1/16" 1.6 mm
STOODY 82-T1 56
11333700 60# Coil 3/32" 2.4 mm
11872700 33# WB, LLW .045" 1.2 mm STOODY PC2009 38, 59, 63
VANCAR E - coated 21
11872600 33# WB, LLW 1/16" 1.6 mm 11993000 600# POP 7/64" 2.8 mm
11327600 10# Vac Pak 5/32" (4.0 mm) x 14"
STOODY 964-G 32, 36 11993100 60# Coil 7/64" 2.8 mm
11296500 10# Vac Pak 3/16" (4.8 mm) x 14"
11965300 33# WB .045" 1.2 mm STOODY PR2009 38, 60, 63
VANCAR G - bare for oxy-fuel 21
11965800 33# WB 1/16" 1.6 mm 11983000 600# POP 7/64" 2.8 mm
11334900 50# Bulk 5/32" (4.0 mm) x 28"
STOODY 964 AP-G 32, 35 11983100 60# Coil 7/64" 2.8 mm
VERSALLOY AP-G 28
11970600 33# WB .045" 1.2 mm STOODY XHC 18
11983700 33# WB 1/16" 1.6 mm 11925200 33# WB, LLW .045" 1.2 mm
11383000 10# Box 1/8" (3.2 mm) x 14" 11904500 33# WB, LLW 1/16" 1.6 mm
STOODY 965 AP-G 33 11382700 10# Box 5/32" (4.0 mm) x 14"
11382500 10# Box 3/16" (4.8 mm) x 14" VERSALLOY PLUS 10
11807800 33# WB .045" 1.2 mm
11808600 33# WB 1/16" 1.6 mm 11382400 10# Box 1/4" (6.4 mm) x 18" 11820600 5# Vac Pak 3/32" (2.4 mm) x 14"
11816900 10# Vac Pak 1/8" (3.2 mm) x 14"
Products marked by the " " symbol are typically stocked items. 11820700 10# Vac Pak 5/32" (4.0 mm) x 14"
All others may require a minimum quantity and/or may be subject to production lead time.
Stoody.com
70
General Information
WARNINGS
EUROPE
Chorley, United Kingdom
Customer Care
Ph: +44 1257-261755
Fax: +44 1257-224800
Milan, Italy
Customer Care
Ph: +39 0236546801
Fax: +39 0236546840
Neuwied, Germany
Customer Care
Ph: +49 (0) 2631 9999 60
Fax: +49 (0) 2631 9999 610
ASIA/PACIFIC
Cikarang, Indonesia
Customer Care
Ph: 6221-8990-6095
Fax: 6221-8990-6096
Rawang, Malaysia
Customer Care
Ph: +603 6092-2988
Fax: +603 6092-1085
Melbourne, Australia
Australia Customer Care
Ph: 1300-654-674 (tollfree)
Ph: 61-3-9474-7400
Fax: 61-3-9474-7391
International
Ph: 61-3-9474-7508
Fax: 61-3-9474-7488
Shanghai, China
Sales Office
Ph: +86 21-64072626
Fax: +86 21-64483032
Singapore
Sales Office
Ph: +65 6832-8066
Fax: +65 6763-5812
U.S. Customer Care: 800-426-1888 Canada Customer Care: 905-827-4515 International Customer Care: 940-381-1212
Form No. 2102A (03/19/14) 2014 Victor Technologies International, Inc. VictorTechnologies.com Printed in U.S.A.