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COLOR TV
SERVICE MANUAL
CHASSIS : CW81C

MODEL : 21SA1RD
MODEL : 21SA1RD-L7

CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS
SAFETY PRECAUTIONS ...........................................................................................................................................................................3
ADJUSTMENT INSTRUCTIONS ................................................................................................................................................................4
PURITY & CONVERGENCE ADJUSTMENT..............................................................................................................................................9
SVC REMOCON........................................................................................................................................................................................12
TROUBLE SHOOTING..............................................................................................................................................................................17
EXPLODED VIEW .....................................................................................................................................................................................21
BLOCK DIAGRAM.........................................................................................................................................................................................
SCHEMATIC DIAGRAM ...............................................................................................................................................................................
PRINTED CIRCUIT BOARD..........................................................................................................................................................................

SPECIFICATIONS
POWER INPUT ................................................................................................................................................................... 220V~50/60Hz
POWER CONSUMPTION ....................................................................................................................................................................85W
ANTENNA INPUT IMPEDANCE .....................................................................................................................VHF/UHF 75 ohm Balanced
CHANNEL RANGE
VHF .................................................................................................................................................................................................. 2-13
UHF ................................................................................................................................................................................................. 14-69
CATV(125) .........................................................................................................................................................................................1-125
INTERMEDIATE FREQUENCIES
Picture I-F carrier frequency........................................................................................................................................................45.75MHz
Sound I-F carrier frequency ......................................................................................................................................................41.25 MHz
Color Sub-carrier frequency ..................................................................................................................................................... 42.17 MHz
Center frequency ............................................................................................................................................................................44 MHz
CHASSIS CONSTRUCTION ..................................................................................................................................... IC-Solid state chassis
PICTURE TUBE ................................................................................................................................................... Type No. : A51ERS420X
SOUND OUTPUT .................................................................................................................................................................... 7W or 10W
CABINET ........................................................................................................................................................................................... Plastic

ABBREVIATIONS: Used in this book


ADJ ...............................................................Adjustment or Adjust H ....................................................................................Horizontal
AFC .................................................Automatic Frequency Control V ........................................................................................Vertical
AGC.......................................................... Automatic Gain Control IC ......................................................................Intergrated Circuit
AMP .................................................................................Amplifier OSD .................................................................On-Screen Display
CRT .................................................................Cathode Ray Tube SAP ......................................................... Second Audio Program
DEF ............................................................................... Deflection BPF .....................................................................Band Pass Filter
DET.................................................................................. Detector ST ...................................................................................... Stereo
FBT............................................................... Flyback Transformer LPF .......................................................................Low Pass Filter
H.V ............................................................................ High Voltage DP .................................................................... Differential Phase
OSC................................................................................ Oscillator DG .....................................................................Differential Group
SEP................................................................................ Separator PLL ................................................................ Phase Locked Loop
SYNC ................................................................... Synchronization APC ......................................................Automatic Picture Control
S.I.F.............................................. Sound Intermediate Frequency BM ....................................................................................B+ Main
V.I.F ...............................................Video Intermediate Frequency BT .................................................................................B+ Tuning

Copyright2011 LG Electronics.Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes.
SAFETY PRECAUTIONS
1. Before returning an instrument to the customer, always make a safety they are serviced. (X-radiation protection circuits also may be called
check of the entire instrument, including, but not limited to, the "horizontal disable" or "hold-down.") Read and apply the high voltage
following items: limits and, if the chassis is so equipped, the X-radiation protection circuit
a. Be sure that no built-in protective devices are defective and/or have specifications given on instrument labels and in the Product Safety & X-
been defeated during servicing. (1) Protective shields are provided on radiation Warning note on the service data chassis schematic.
this chassis to protect both the technician and the customer. Correctly High voltage is maintained within specified limits by close-tolerance
replace all missing protective shields, including any removed for safety-related components/adjustments in the high-voltage circuit.
servicing convenience. (2) When reinstalling the chassis and/or other If high voltage exceeds specified limits, check each component
assemblies in the cabinet, be sure to put back in place all protective specified on the chassis schematic and take corrective action.
devices, including, but not limited to, nonmetallic control knobs,
insulating fishpapers, adjustment and compartment covers/shields, and 2. Read and comply with all caution and safety-related notes on or inside
isolation resistor/capacitor networks. Do not operate this instrument the receiver cabinet, on the receiver chassis, or on the picture tube.
or permit it to be operated without all protective devices correctly
installed and functioning. 3. Design Alteration Warning- Do not alter or add to the mechanical or
electrical design of this TV receiver. Design alterations and additions,
b. Be sure that there are no cabinet openings through which an adult or including, but not limited to, circuit modifications and the addition of
child might be able to insert their fingers and contact a hazardous items such as auxiliary audio and/or video output connections, might
voltage. Such openings include, but are not limited to, (1) spacing alter the safety characteristics of this receiver and create a hazard to
between the picture tube and the cabinet back, (2) excessively wide the user. Any design alterations or additions will void the manufacturer's
cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly warranty and will make you, the servicer responsible for personal injury
secured cabinet back cover. or property damage resulting therefrom.

c. Antenna Cold Check-With the instrument AC plug removed from any 4. Picture Tube Implosion Protection Warning-The picture tube in this
AC source, connect an electrical jumper across the two AC plug prongs. receiver employs integral implosion protection. For continued implosion
Place the instrument AC switch in the on position. Connect one lead of protection, replace the picture tube only with one of the same type and
an ohmmeter to the AC plug prongs tied together and touch the other number. Do not remove, install, or otherwise handle the picture tube in
ohmmeter lead in turn to each tuner antenna input exposed terminal any manner without first putting on shatterproof goggles equipped with
screw and, if applicable, to the coaxial connector. If the measured side shields. People not so equipped must be kept safely away while
resistance is less than 1.0 megohm or greater than 5.2 megohm, an picture tubes are handled. Keep the picture tube away from your body.
abnormality exists that must be corrected before the instrument is Do not handle the picture tube by its neck. Some "in-line" picture tubes
returned to the customer. Repeat this test with the instrument AC are equipped with a permanently attached deflection yoke; because of
switch in the off position. potential hazard, do not try to remove such "permanently attached"
yokes from the picture tube.
d. Leakage Current Hot Check-With the instrument completely
reassembled, plug the AC line cord directly into a 120 V AC outlet. 5. Hot Chassis Warning-a. Some TV receiver chassis are electrically
(Do not use an isolation transformer during this test.) Use a leakage connected directly to one conductor of the AC power cord and may be
current tester or a metering system that complies with American safely serviced without an isolation transformer only if the AC power
National Standards Institute (ANSI) C101.1 Leakage Current for plug is inserted so that the chassis is connected to the ground side of
Appliances and Underwriters Laboratories (UL) 1410, (50.7). With the the AC power source. To confirm that the AC power plug is inserted
instrument AC switch first in the on position and then in the off position, correctly, with an AC voltmeter measure between the chassis and a
measure from a known earth ground (metal waterpipe, conduit, etc.) to known earth ground. If a voltage reading in excess of 1.0 V is obtained,
all exposed metal parts of the instrument (antennas, handle bracket, remove and reinsert the AC power plug in the opposite polarity and
metal cabinet, screwheads, metallic overlays, control shafts, etc.), again measure the voltage potential between the chassis and a known
especially any exposed metal parts that offer an electrical return path to earth ground. b. Some TV receiver chassis normally have 85 V AC (RMS)
the chassis. Any current measured must not exceed 0.5 milliamp. between chassis and earth ground regardless of the AC plug polarity.
Reverse the instrument power cord plug in the outlet and repeat the These chassis can be safely serviced only with an isolation transformer
test. inserted in the power line between the receiver and the AC power
ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN source, for both personnel and test equipment protection. c. Some TV
INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE receiver chassis have a secondary ground system in addition to the main
ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE chassis ground. This secondary ground system is isolated from the AC
CUSTOMER. power line. The two ground systems are electrically separated by
insulating material that must not be defeated or altered.
AC Leakage Test
6. Observe original lead dress. Take extra care to assure correct lead
dress in the following areas: a. near sharp edges, b. near thermally hot
parts- be sure that leads and components do not touch, c. the AC
supply, d. high voltage, and e.antenna wiring. Always inspect in all areas
for pinched, out-of-place, or frayed wiring. Do not change spacing
between components, and between components and the printed circuit
board. Check the AC power cord for damage.

7. Components, parts, and/or wiring that appear to have overheated or are


otherwise damaged should be replaced with components, parts, or
wiring that meet original specifications. Additionally, determine the
cause of overheating and/or damage and, if necessary, take corrective
action to remove any potential safety hazard.

8. PRODUCT SAFETY NOTICE


e. X-Radiation and High Voltage Limits-Because the picture tube is the Some electrical and mechanical parts have special safety related
primary potential source of X-radiation in solid-state TV receivers, it is characteristics which are often not evident from visual inspection, nor can
specially constructed to prohibit X-radiation emissions. For continued X- the protection they give necessarily be obtained by replacing them with
radiation protection, the replacement picture tube must be the same components rated for higher voltage, wattage, etc. Parts that have
type as the original. Also, because the picture tube shields and mounting special safety characteristics are identified by shading, by a , or by
hardware perform an X-radiation protection function, they must be on schematics and parts lists. Use of a substitute replacement that does
correctly in place. not have the same safety characteristics as the recommended
High voltage must be measured each time servicing is done that replacement parts might create shock, fire, and/or other hazards. Product
involves B+, horizontal deflection, or high voltage. Correct operation of safety is under review continuously and new instructions are issued
the X-radiation protection circuits also must be reconfirmed each time whenever appropriate.

Copyright2011 LG Electronics.Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes.
ADJUSTMENT
1. Scope of Application 4. Screen Voltage Adjustment
These instructions are applied to CW81C Chassis.
4-1. Adjustment (Using Factory Remote Control)
1) Input in the 75 cable LG standard signal (Digital Pattern,
2. Notes 480NC).
1) Because this is a cold chassis, it is not necessary to use an 2) Press the ADJ key of factory remote control once to make
isolation transformer. However, operating it using a the TV set display horizontal line.
transformer between the power supply line and chassis input 3) Turn the screen volume on the FBT clockwise until the
to prevent electric shock and to protect the test instrument. horizontal line is visible and turn it counterclockwise until
2) All adjustment must be done in the correct sequence. horizontal line faintly visible.
However, for better productivity, it can be change in a pre- (Exit screen voltage adjustment by press Enter(A) key of
permitted range. factory remote control.)
3) Environment conditions : If not specified, it must be done in
following conditions.
Temperature : 25 5C 5. Purity and Convergence Adjustment
Humidity: 65% 10%
4) Power supply of SET for PAL/SECAM 5-1. Purity adjustment
China/indonesia/Vietnam/CIS Market: AC100~240V10%,
50/60Hz. (1) Adjustment Preparation
5) If not specified, the receiver must be operated for more than 1) Receive Red Raster Pattern for purity adjustment (51CH).
20 minutes prior to the adjustment. 2) Demagnetize the CPT and Cabinet with a degaussing coil.
6) Signal : Received the standard color signal (65dB1dBuV).
PAL/SECAM: LG standard signal means the digital pattern (2) Adjustment
PAL-B/G 05CH. 1) Pre-adjust the static convergence (STC) with the 4 and
7) If not specified, APC ON is APC CLEAR (DYNAMIC) 6pole magnet.
2) If the horizontal Line is inline with CPT Mark, 2-Pole
magnet should direct 3-9 oclock direction.
3. AGC Voltage Adjustment 3) If not, direct 2-pole magnet handle toward 6-12 oclock
direction and adjust the Horizontal Line to fall onto the
3-1. Necessary Instrument mark opening the magnet at an angle.
- Digital Multi-meter: 1 set 4) Push the DY(deflection yoke) all the way to the CPT
- Max Input Current : Over 1A/ Max Input Voltage : 500Vdc funnel.
- Measurement Range : 10mV-100mVdc/ Accuracy : 0.03% 5) Turn the purity magnet(2-pole magnet) so that the green
color portion of left side and the blue color portion on the
3-2. Adjustment Preparation right side have equal amount of color.
1) Input in the 75 cable 65dB(1dB) LG standard signal.
2) Connect the multi-meter to J105 (AGC Check, Marking). G R B G R B

3-3. Adjustment 6) Pull the DY slowly backward and fix it when the whole
1) Press the INSTART key of factory remote control and screen becomes red.
select VP0 (RF AGC) adjustment mode. (The specified torque for fixing DY screw should be
2) Press the VOL+/- (F/ G) key until the multi-meter shows 10Kg/cm.)
reading as shown below.
3) CAUTION: Since the signal strength can be easily G R B R
changed by the condition of signal cable, you need to
check the signal strength frequently in order to prevent
error. 5-2. Convergency Adjustment
Tuner P/N Maker AGC Vol Signal Tuner Spec. Remark
(1) Necessary Instrument
6700NFNS11E LGIT 2.15 0.05V 65dBu TAEA-H111F Korea
1) Degaussing Coil
6700VS0002F LGIT 3.0 0.05V 65dBu TAEW-G002D PAL
2) Convergency fixing instrument (Speical tools)
6700PF0006B SANYO 2.3 0.05V 65dBu 115-B-A86EL PAL
6870NB0026A LGIT 2.15 0.05V 65dBu TAEA-J001F HITACHI
6700MF0014A LGIT 2.3 0.05V 65dBu TAEW-G013D PAL
(2) Adjustment Preparation
SECAM(CIS)
1) Operate the unit at least 15 minutes before adjustment.
6700MF0018A LGIT 2.5 0.05V 65dBu TAEA-G011D
6700MF0018B LGIT 2.4 0.05V 65dBu TAEA-G001D PAL
2) Using degaussing coil, remove the stains on CPT &
6700MF0018D LGIT 2.4 0.05V 65dBu TAEA-G011D PAL Cabinet.
6700MF0018E LGIT 2.5 0.05V 65dBu TAEA-G111D SECAM(CIS) 3) Received the Cross Hatch Pattern of Convergence. (09ch)
4) Let the Contrast in normal luminance level.

(3) Static Convergence (STC) Adjustment


1) Receive the Cross Hatch Pattern Convergence (09ch).

Copyright2011 LG Electronics.Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes.
2) Before adjusting Static Convergence (STC), adjust the light with B-BIAS to have the color temperature as
focus first seeing to it that the WHITE color picture quality shown below.
is sharp enough. e. Repeat steps a~d until both low and high light have the
3) Converge the RED vertical and BLUE vertical line in unity same readings as shown below.
(same line) by changing the angle between the 2 tabs of Market Color Temperature X-AXIS Y-AXIS
4-pole magnet.
ALL 13,000 2685 2735
4) Converge the RED horizontal and BLUE horizontal line in
unity(same line) by turning the 2 tabs of the 4-pole note:software update add white Balance adjust item in SVC01
magnet. At this time, do not change the angle between from the V3.05. when white balance no good all the item can
the 2 tabs. adjust.
5) Converge the R, G, B vertical line in unity (same line) by 7. Focus Voltage Adjustment
changing the angle between the 2 tabs of the 6-pole This adjustment must be done after operating the TV set
magnet. receiver sufficiently.
6) Converge the R, G, B horizontal line in unity(same line) by 7-1. Adjustment Preparation
turning the 2 tabs of the 6-pole magnet. At this time, do Receive the LG standard pattern (NTSC:Crosshatch
not change the angle between the 2 tabs. pattern,Ch,09) and set the picture condition on APC ON
(CLEAR) mode.
(4) Dynamic Convergence (DYC) Adjustment 7-2. Adjustment
1) Y-axis Adjustment: Turn the focus volume on the FBT upper direction to have
Adjust convergence of Y-axis (vertical) by moving the the best focus vertical line (Fig. 1(a)) and horizontal line (Fig.
deflection yoke (DY) left and right. 1(b)) as shown below.
2) X-axis Adjustment: -In ultra NTSC model,do in the signal of Ch.09(Crosshach
Adjust convergence of X-axis (horizontal) by moving the pattern)-figure 2.
deflection yoke (DY) up and down.

6. White Balance Adjustment


6-1. Necessary Instrument
1) Automatic White Balance Meter (Low/High light Pattern
generator)
2) CRTColor Analyzer, CA -100: 1 set
3) Factory Remote Control
<Fig. 1-NTSC> <Fig. 2-NTSC>
6-2. Adjustment Preparation
Prior to this adjustment, the Screen Voltage adjustment
should be finished. 8. SUB-BRIGHTNESS Adjustment
6-3. Automatic adjustment 8-1.Sub brightness adjustment is
1) Adjust using Auto White Balance Meter. unnecessary (Don't adjust).
2) Enter CPU OFF Mode by pressing IN-START & MUTE
key of factor remote control in turn before adjustment. 8-2. Sub-Tint adjustment
Exit CPU OFF mode by press the MUTE key of factory This adjustment has to be done only if the picture has bad tint
remote control after adjustment finished. otherwise, it can be omitted if the picture has good tint.
* In case there is excess RED color at screen voltage 1) Receive LG standard pattern signal (SMPTE, 2CH)
adjustment, adjust it using volume - (F) key of factory remote 2) Set the picture condition on APC ON (CLEAR) mode.
control until the RED color disappear. 3) Press the ADJ key of the factory remote control three
times to enter to SUB-TINT adjustment mode.
6-4. Manual adjustment 4) Change the Sub-Tint data by pressing the VOLF, VOLG
1) Adjust using white Balance meter and factory remote key until the upper and lower CYAN color becomes same
control. color.
2) Enter white balance adjustment mode by pressing
INSTART key of factory remote control. 9. Deflection setting data adjustment
3) Use the CHD, CHE Key to choose adjustment item. These adjustment will be done by automatic adjustment
4) Use the VOLF, VOLG Key to change item data. Equipment.
5) Adjustment Procedure For manual adjustment, it is also possible by the following
a. Make the picture luminance 45Ft-L by changing the procedure.
CONTRAST and BRIGHTNESS.
b. Adjust X data of High light with R-DRIVE and Y data of 9-1. Adjustment Preparation
high light with B-DRIVE to have the color temperature 1) Deflection setting data adjustment can be done only with
as shown below. remote control.
c. Make the picture luminance 4.5Ft-L by changing the 2) Press IN-START key on factory remote control continuously
CONTRAST and BRIGHTNESS. to enter to Deflection Adjustment mode.
d. Adjust X data of low light with R-BIAS and Y data of low 3) Press the CHD, E key to select adjustment item.

Copyright2011 LG Electronics.Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes.
4) Press the VOLF, G key to change the data.

9-2. Adjustment 10. IIC BUS SUB Adjustment Data


1) Horizontal Position Adjustment
Select SVC02(H-POS) and adjust so that the left and right
Table
vertical line are symmetrical as possible. OSD Range PAL NTSC Secam
2) Vertical Position Adjustment SUB-BRIGHT 0 ~ 100 40 40 40 Unnecessary
Select SVC02(V-POS) and adjust so that the horizontal SUB-TINT -20 (R) ~ +20 (G) R5 R1 R5 Unnecessary
center line coincide with geometric horizontal center of the
CPT.
3) Vertical Size Adjustment
[NTSC] Select SVC02(VA) and adjust the circle of a Digital 11. Auto Adjustment Preparation
circle pattern may be located within the effective screen of Setting Table
theCPT.

Adjustment Poin
VIDEO IC EEPROM Speed Delay
SLave ADD BA A0 1 5
TV PC
VCD
Vertical Size Adjustment R DRIVE R BIAS B DRIVE B BIAS B AMP B CUT G AMP G CUT
Sub Add D A F C
9-3. Adjustment (21'' Superslim, Ultra S/S Start Bit 6 7 6 7
Model) Stop Bit 0 0 0 0
1) Vertical Position Adjustment Masking 0 0 0 0

Select SVC02(V-POS) and adjust so that the horizontal Direction 1 1 1 1

center line coincide with geometric horizontal center of the EEPROM


8D 8A 8F 8C
CPT. Sub Add
2) Vertical linearity Adjustment SpeedPlus
Select SVC02(V-LIN) and adjust so that the size of the upper 3 3 3 3
Step/Data
circle is alike with the one of the lower circle at LG standard
pattern (PAL: EU05CH, NTSC: 13CH)
3) Vertical Size Adjustment
[NTSC] Select SVC02(VA) and adjust the circle of a Digital
circle pattern may be located within the effective screen of
theCPT.

Adjustment Poin

Vertical Size Adjustment

4) Horizontal Position Adjustment


Select SVC02(H-POS) and adjust so that the left and right
vertival line are symmetrical as possible.
5) Horizontal Size Adjustment
Select SVC02(EW WIDTH) and adjust so that the outer line of
the left and right and the remotest grid will correspond to the
effective boundary surface. (The remotest grid PAL: within
0~25%; NTSC: within 2.5~3.0 column)
6) Parabora Adjustment
Select SVC02(EW PARAB) and adjust so that the vertical line
of the remotest grid at the left or right side of the screen will
be parallel to the vertical line of the center of screen. (or the
remotest grid of CPT)
7) Trapezoidal Adjustment
Select SVC02(EW TRAPE) and adjust so that the width of
the upper part of screen is alike with the one of the lower part
of the screen.
8) EW UPCOR / LOCOR Adjustment
Select SVC02(EW C UPCOR, EW LOCOR) and adjust so
that the vertical line in the four corners become straight line.
9) BOW Adjustment
Select SVC02(HP BOW) and adjust so that the vertical line in
the four corners become straight line.

Copyright2011 LG Electronics.Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes.
12. EEPROM OPTION TABLE(NTSC)
You can find the EEPROM Option Data if entering the IN-START key of the adjustable remote control and then pressing the MENU key.
CW81C NTSC OPTION FUNCTION 0-V3.05-NTSC

OPTION ITEM CODE DESCRIPTION REMARK INITIAL


OPTION EW 0 WITHOUT EW 1
1 WITH EW
01
XD MENU 0 WITHOUT XD MENU 1
1 WITH XD MENU
TURBO 0 WITHOUT TURBO-SOUND 1
SND 1 WITH TURBO-SOUND
V-CURVE 0 VOLUME CURVE(LOW) 1
1 VOLUME CURVE(HIGH)
V-MUTE 0 WITHOUT VIDEO MUTE 0
1 WITH VIDEO MUTE
SND MUTE 0 WITHOUT SOUND MUTE(NO SIGNAL) 0
1 WITH SOUND MUTE(NO SIGNAL)
SUB ADJ 0 - 0
1 SUB ADJ.CH.FIX(S-BRIGHT:14CH,S-TINT:02CH) KOREA
AV MULTI 0 WITHOUT AV MULTI SYSTEM 0
1 WITH AV MULTI SYSTEM PHILIPPINES
DVD 0 WITHOUT DVD INPUT 1
OPTION 1 WITH DVD INPUT
02 EYE 0 WITHOUT EYE 0
1 WITH EYE
GAME 0 WITHOUT GAME MODULE 0
1 WITH GAME MODULE
X WAVE 0 WITHOUT X-WAVE 0
1 WITH X-WAVE
COLOR T 0 - 0
1 COLOR+10 STEP
SHARP T 0 - 0
1 SHARP+10 STEP
SIDE 81B 0 WITH SIDE AV(FOR CW81A) 1
1 WITH SIDE AV(FOR CW81B)
AUTO DE 0 WITHOUT AUTO DEMO 0
OPTION 1 WITH AUTO DEMO
03 SYNC KI 0 SYNC KILL=0(NO SIGNAL) 0
1 SYNC KILL=(NO SIGNAL)
2 Hour OFF 0 WITHOUT 2 HourOFF OPT 1
1 WITH 2 HourOFF OPT
SYSTEM 0 LATIN:SPAN(S[A/FOR/ENG)&3-SYSTEM LATIN AMERICA 0
OPTION 1 BRAZIL:POR(POR/SPA/ENG)&3-SYSTEM BRAZIL
04 2 PHIL:ENG(ENG/SPA/FOR)&3-SYSTEM PHILIPPINES
3 TAIWAN TAIWAN
0 MONO 2
SND MODE 1 AV STEREO
2 REAL STEREO
3 Avst noSW (MAIN IC[AV ST]
4 Simple AV (MAIN IC[MONO])
5 Simple SW (MAIN IC[MONO]+SWIC)
AV 0 NO AV 1
1 AV1
2 AV12
3 AV123
LOC KEY 0 4KEY 1
1 6KEY

Copyright2011 LG Electronics.Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes.
13. ICC BUS Adjustment DATA TABLE

SVC Register Range Initial(NTSC model) Remark


RF AGC 0 ~ 63 28 Necessary
R BIAS 0 ~ 255 100 Necessary
G BIAS 0 ~ 255 90 Others CPT
127 IRICO CPT
Unnecessary
SVC 01 B BIAS 0 ~ 255 100 Necessary
R DRIVE 0 ~ 127 100 Necessary
G DRIVE 0 ~ 127 85 Unnecessary
B DRIVE 0 ~ 127 100 Necessary
Y-DELAY 0 ~ 15 7 Unnecessary
OSD CONT. 0~7 5 Unnecessary
OSD POS. 0 ~ 60 33 Unnecessary
V POS 0 ~ 15 4 Ultra 2 LG CPT
5 Ultra HF CPT
FLAT HF CPT
4 FLATIRICOCPT
3 FLAT LG CPT
4 Ultra UXD CPT
V LIN 0 ~ 31 18 Ultra 2 LG CPT
17 Ultra HF CPT
FLAT HF CPT
17 FLATIRICOCPT
18 FLAT LG CPT
18 Ultra UXD CPT
VA 0 ~ 127 38 Ultra 2 LG CPT
53 Ultra HF CPT
FLAT HF CPT
12 FLATIRICOCPT
18 FLAT LG CPT
36 Ultra UXD CPT
H POS 0 ~ 31 24 Ultra 2 LG CPT
28 Ultra HF CPT
FLAT HF CPT
24 FLATIRICOCPT
20 FLAT LG CPT
25 Ultra UXD CPT
SVC 02 EW WIDTH 0 ~ 127 58 Ultra 2 LG CPT
100 Ultra HF CPT
FLAT HF CPT
FLATIRICOCPT
FLAT LG CPT
45 Ultra UXD CPT
EW PARAB 0 ~ 127 26 Ultra 2 LG CPT
22 Ultra HF CPT
FLAT HF CPT
FLATIRICOCPT
FLAT LG CPT
32 Ultra UXD CPT
EW TRAPE 0 ~ 127 18 Ultra 2 LG CPT
12 Ultra HF CPT
FLAT HF CPT
FLATIRICOCPT
FLAT LG CPT
15 Ultra UXD CPT
EW UPCOR 0 ~ 31 13 Ultra 2 LG CPT
16 Ultra HF CPT
FLAT HF CPT
FLATIRICOCPT
FLAT LG CPT
17 Ultra UXD CPT
EW COR 0:normal mode 0 Unnecessary
1:corner pin gain up mode

Copyright2011 LG Electronics.Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes.
SVC Register Range Initial(NTSC model) Remark
HP BOW 0 ~ 31 18 Necessary
16 Ultra HF CPT
18 Ultra UXD CPT
HP ANGLE 0 ~ 31 16 Necessary
HS COMP 0~7 7 Unnecessary
SVC 02 V SC 0~7 18 Unnecessary
V COMP 0~7 7 Unnecessary
V DC 0 ~ 63 24(55) Unnecessary(Flat)
VBLK SW 0~3 0(1) Unnecessary(Flat)
H BLK L 0~7 4 Unnecessary
H BLK R 0 ~7 4 Unnecessary

DEEM TC 0: 50us ; 1: 75us 1 Unnecessary


FM GAIN 0: 500mVrms@ 25KHz. deviation (for NTSC) 1 Unnecessary
A2 SW 0: Normal mode; 1: 5.74MHz mode need to set SIF system=1 0 Unnecessary
SIF SYS 0: 4.5MHz; 1: 5.5MHz; 2: 6.0MHz; 3: 6.5MHz 0 Unnecessary
CH CONV 0: Normal BPF mode; 1: CH converter measure mode at India 0 Unnecessary
FM MUTE 0: Enable FM output; 1: Disable FM output 0 Unnecessary
VOL FIL 0: Filter OFF; 1: TV operating mode 1 Unnecessary
VOLUME L 0 ~ 127 33 Unnecessary
SVC 03
AUDIO SW MONO Mode: 0 (0: Stereo EXT; 1: Stereo INT) 0 Unnecessary
MONO Mode: 1 (0: MONO CH1; 1: MONO CH2; 0: MONO CH3; 1: MONO CH4)
SURR CNT 0: Surround OFF; 1: MODE-A (-3dB); 2: MODE-B (0dB); 3:MODE-C(+3dB) 0 Unnecessary
MONO 0: STEREO input mode; 1: MODE input mode 0 Unnecessary
VOLUME R 0 ~ 127 33 Unnecessary
TONE ATT 0: 0dB; 1: -6dB 0 Unnecessary
T BOOST C 0: Cut; 1: Boost 1 Unnecessary
TREBLE 0 ~ 63 18 Unnecessary
PSEUDO ST 0: Pseudo Stereo OFF; 1: Pseudo Stereo ON 0 Unnecessary
BBOOST C 0: Cut; 1: Boost 1 Unnecessary
BASS GA 0 ~ 63 63 Unnecessary
S TRAP 0 (min) ~ 7 (max) 7 Unnecessary
S TRAP SW 0: Sound trap OFF mode (need external trap); 1: Normal mode (sound trap ON) 1 Unnecessary
F DDS 0: Normal mode (NTSC: work; PAL/SECAM: stop); 0 Unnecessary
1: Forced DDS mode (always work)
DELAY T Delay Test 1 Unnecessary
Y FILTER 0: 3.58MHz Trap; 1: 4.43MHz Trap; 2: Wide mode; 3: 4.286MHz Trap 0 Unnecessary
C FILTER 0: 3.58MHz peaking; 1: 3.58MHz symmetrical; 1 Unnecessary
2: 4.43MHz peaking; 3: 4.43MHz symmetrical
Y APF 0: Chroma trap ON (composite video mode) 0 Unnecessary
1: Chroma trap OFF (YCbCr mode and YC mode)
COR GAIN 0: Coring OFF; 1: Coring Gain 1(minimum); 2 Unnecessary
2: Coring Gain 2(middle); 3: Coring Gain 3(maximum)
P SHOOT 0 (narrow) ~ 3 (wide) 0 Unnecessary
O SHOOT 0 (narrow) ~ 3 (wide) 0 Unnecessary
WPL OPE 0: WPL OFF; 1: High operating point; 3 Unnecessary
2:Middle operating point; 3: Low operating point Unnecessary
GAMMA ST 0: Low operating point; 1: Middle operating point; 1 Unnecessary
SVC 04 2: High operating point; 3: Defect
DC REST 0: 100%; 1: 107%; 2: 113%; 3: 129% 0 Unnecessary
BS START 0: Black Stretch ON (Starting Point=401RE); 1 Unnecessary
1: Black Stretch ON (Starting Point=501RE)
2: Black Stretch ON (Starting Point=601RE)
3: Black Stretch OFF
BS GAIN 0 (min) ~ 2 (max) 5 Unnecessary
C TRAP 0 (min) ~ 7 (max) 0 Unnecessary
C BPF 0 (min) ~ 3 (max) 0 Unnecessary
GAMMA GA 0 (min) ~ 3 (max) 0 Unnecessary
GRAY MDE 0: White (70%); 1: Gray (15%) 0 Unnecessary
YCMIX 0: YC_C; 1: 2.2V_DC 0 Unnecessary
TXT CC 0: Output without LPF; 1: Output by LPF W/O TXT:0 W/TXT:1 Unnecessary

VIN/XRGB 0: FBP/EXT RGB IN; 1: YC-C/DVD-Y/CR-IN/CB-IN 1 Unnecessary

Copyright2011 LG Electronics.Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes.
SVC Register Range Initial(NTSC model) Remark
T DISABLE 0: Test mode; 1: TV operating normally 1 Unnecessary
H FREQ 0 ~ 63 70 Unnecessary
AFC G 0: Automatic mode; 1: Enforce high gain mode 0 Unnecessary
A MUTE 0: Audio Mute OFF; 1: Audio Mute ON 1 Unnecessary
V MUTE 0: Video Mute OFF; 1: Video Mute ON 0 Unnecessary
SYN KILL 0~1 0 Unnecessary
V KILL 0: TV operating mode; 1: Defeat the vetical output 0 Unnecessary
VSEP 0: Normal mode; 1: Sensitivity up mode 0 Unnecessary
V RES T 0: Normal mode; 1: Sensitivity up mode 0 Unnecessary
HLVDET 0: If H-Lock is not defect, stop vertical sync detection 0 Unnecessary
SVC 05
1: V sync system always working
V SYN 0 Unnecessary
CD MODE 0~7 0 Unnecessary
FBPBLK 0~1 1 Unnecessary
AFC NST 0: Normal mode; 1: Enforce low gain mode (non-standard) 0 Unnecessary
AFC2SW 0: About 4us ~ 8us; 1: about 8us ~ 12us 0 Unnecessary
CROSS BW 0: TV operating mode; 1: Black pattern; 2: White pattern; 3: Crosshatch pattern 0 Unnecessary
BLK DEF. 0: Blanking ON (normal mode); 1: Blanking OFF 0 Unnecessary
SUB BIAS 0 ~ 127 35 Unnecessary
V TRANS 0: Random transmission; 1: Transmission between vertical retrace period 1 Unnecessary
DIG OSD 0: Analogue OSD mode; 1: Digital OSD mode 1 Unnecessary
RGB CONT 0 ~ 15 8 Unnecessary
RGB TEMP 0: -1VBE; 1: Flat 1 Unnecessary
ACL DEF. 0: ACL Defect OFF; 1: ACL Defect ON 0 Unnecessary
ACL SW 0: High sentivity; 1: Low sentivity 1 Unnecessary
ABL DEF. 0: ABL Defect OFF; 1: ABL Defect ON 0 Unnecessary
MID STP 0: Enable limit operating; 1: Disable limit operating 1 Unnecessary
ABL TH 0~7 3 Unnecessary
VXO ADJ 5 Unnecessary
CrCb IN 0: Video; 1: CbCr 0 Unnecessary
C EXT 0: Internal composite video signal; 1: From pin 2 input 0 Unnecessary
SVC 06 C BYPASS 0: Bypass OFF; 1: Bypass ON (used in Y/C mode) 0 Unnecessary
C KI ON 0: Automatic mode (TV in operation); 1: Enforce killer ON when color control is min 0 Unnecessary
C KI OFF 0: TV in operation; 1: Test mode, killer circuit is not in operation 0 Unnecessary
C KI OPE 0 ~ 7 (-30dB ~ -40dB) 4 Unnecessary
GRN ADJ 0 ~ 7 (Auto green off ~ level high) 0 Unnecessary
TINT TH 0: Normal mode; 1: Tint control set center value (cann't control tint) 0 Unnecessary
ID KILL 0: Easy to become NTSC; 1: Easy to become PAL 4 Unnecessary
CVCO ADJ 0~7 2 Unnecessary
VCO CNTR 0: Normal mode; 1: VCO free run mode 0 Unnecessary
FSC/STOP 0: FSC OUT; 1: EHT 1 Unnecessary
C SYS 0: PAL/NTSC/4.43 NTSC (AUTO); 1: PAL-M/PAL-N/NTSC(AUTO) 1 Unnecessary
2: PAL; 3: PAL-M; 4: PAL-N; 5: NTSC; 6: 4.43NTSC; 7: Not available
RY BY GA 0 ~ 15 3 Unnecessary
RY BY AN 0 ~ 15 3 Unnecessary
R-Y LEVEL 0 ~ 31 20 Unnecessary
B-Y LEVEL 0 ~ 31 16 Unnecessary
GY AMP 0 ~ 15 10 Unnecessary
HTNo CIr 0: Color ON; 1: Color OFF 0 Unnecessary
VXO Free 0: Normal mode;1: VXO free run mode 0 Unnecessary
VXO Stby 0: Normal mode;1: VXO Standby mode 0 Unnecessary
IF AGC 0: Normal mode; 1: Minimize the gain of VIF amplifier 0 Unnecessary
SVC 07 SVO SW 0: Internal Video out mode; 1: Selected External video output mode 0 Unnecessary
VIF SYS 0: 38.0 MHz; 1: 38.9MHz; 2: 39.5MHz; 3: 45.75MHz 3 Unnecessary
V LEVEL 0~7 5 Unnecessary
OM TYPE 0: APC Voltage sample holde circuit type; 1: APC detector stop type 0 Unnecessary
OM SW 0: Normal mode; 1: Over modulation measure circuit ON 0 Unnecessary
OM LEVEL 0 ~ 15 0 Unnecessary
VCO FREQ 0 ~ 255 100 Unnecessary
AMONI SW 0: Normal mode (de-empasis FM detector); 0 Unnecessary
1: SAO mode at external audio input mode
AFT SENS 0: 200KHz (4.5-0.5v change); 1: 150KHz (4.5-0.5v change) 0 Unnecessary
2: 100KHz (4.5-0.5v change); 3:50KHz (4.5-0.5v change)
VCO ADJ 8 Unnecessary

Copyright2011 LG Electronics.Inc. All right reserved. - 10 - LGE Internal Use Only


Only for training and service purposes.
SVC Register Range Initial(NTSC model) Remark
SVC 08 VIDEO SW 0: Internal; 1: External; 2: DVD-Y; 3: YC-Y 0 Unnecessary
SYNC SS 000: Low (sync tip side); 100: Middle (normal); 111: High (pedestal side) 3 Unnecessary
DinterLace 0: Normal mode; 1: Deinterlace mode 0 Unnecessary
OE TEST 0 Unnecessary
Ext RB Ext R Bias setting 8 Unnecessary
Ext GB Ext G Bias setting 8 Unnecessary
Ext BB Ext B Bias setting 8 Unnecessary
Ext RDr Ext R Drive setting 8 Unnecessary
Ext GDr Ext G Drive setting 8 Unnecessary
Ext BDr Ext B Drive setting 8 Unnecessary
MONI C2 0 Unnecessary
DDS BPF DDS Band Pass Filter 2 Unnecessary
BELL ADJ Secam IC Only N/A Unnecessary
BELL MONI Secam IC Only N/A Unnecessary
S KIL OPE Secam IC Only N/A Unnecessary
S KIL ON Secam IC Only N/A Unnecessary
S KIL OFF Secam IC Only N/A Unnecessary
BellBypas Secam IC Only N/A Unnecessary
Text Hpos Text Only 3 Unnecessary
Text VPos Text Only 3 Unnecessary
SVC 09 SKIL ON Secam only 0 Unnecessary
SKIL OFF Secam only 0 Unnecessary
BellBvpas Secam only 0 Unnecessary
Moni cbce Secam only 0 Unnecessary
SAP sens BTSC only 0: 17% 1: 24% 1 Unnecessary
STE sens BTSC only 0: 38% 1: 47% 0 Unnecessary
SAP LEVEL BTSC only 0: -11dBV 1: -5.5dBV 0 Unnecessary
SVC 10 Ch1 Pre +24dB~0dB~-6dB N/A Unnecessary
FM 2 Pre +24dB~0dB~-6dB N/A Unnecessary
NICAM Pre +24dB~0dB~-6dB N/A Unnecessary
MONO Pre +24dB~0dB~-6dB N/A Unnecessary
CH1 - M TH 0~127 N/A Unnecessary
CH1 - L TH 0~255 N/A Unnecessary
CH2 - M TH 1~127 N/A Unnecessary
CH2 - L TH 1~255 N/A Unnecessary
BERL 0~255 msec N/A Unnecessary
BERH 0~255 msec N/A Unnecessary
CKRVCNT1 Clock recovery count level1 (0~127) N/A Unnecessary
CKRVCNT2 Clock recovery count level2 (0~127) N/A Unnecessary
NICAM ON TH N/A Unnecessary
BERSEL N/A Unnecessary
AGCEN N/A Unnecessary

14. Inspection Item


14-1. Multiplex Sound Adjustment
(1) Received 06CH factory signal. Check if the OSD displays "ST" for Stereo Broadcasting.
(2) Press sound multiplex(MPX) button for stereo sound separation. Check if the "L" channel produce 1kHz output.
(3) Received 02CH factory signal. Check if the OSD displays SAP for Secondary Audio Program Broadcasting.
14-2. External Input(A/V IN)
1. Connect through 75?A/V input terminal standard picture signal. The standard video input level is 1Vp-p.
2. Connect to input terminal sound signal strength of 1kHz 400mVrms(1.13Vp-p) and compare status.
3. Check picture status by if it is in good condition by pressing the TV/AV IN button on the remote controller and compare standard
input condition of the receiver.
4. Check speaker output status if it is in good condition and check input terminal against receiver ground by connecting "R"
channel of RCA JACK.
14-3. Signal, Sound Adjustment Condition
1. Necessary parts and instrument
1 Adjustment remote controller(with signal, sound check button)
* LG standard, DATA CODE FC(h) FD(h)
2. Checking
1 Received US30CH standard signal.
2 Check CONTRAST, BRIGHTNESS, COLOR, TINT, SHARPNESS by pressing the Signal Check button continuously.
3 Received US06CH.
4 Check STEREO function by pressing Sound Check button

Copyright2011 LG Electronics.Inc. All right reserved. - 11 - LGE Internal Use Only


Only for training and service purposes.
14-4 TV/CABLE TV CHANNEL Operation Condition
1 Necessary parts and instruments
1 Remote controller (with AIR/CABLE TV button)
2 Checking
1 Check receiver channel operation for some abnormality by pressing AIR/CABLE TVbutton continuously.

15. Additional Clause


4.1. This Chassis Adjustment was executed 2008. 8.25 check..

16. Appendix (special adjustment items for software version 3.05)


5.1 software version ME3.05 5.1.1 White Balance adjust item add.
SVC ITEM RANGE Default value adjustment status
PAL NTSC
SVC 01 RF AGC 0-63 38 28 Necessary
R BIAS 0-255 90 100 Necessary
G BIAS 0-255 90 90 Unnecessary
B BIAS 0-255 90 100 Necessary
R DRIVE 0-127 90 100 Necessary
G DRIVE 0-127 85 85 Unnecessary
B DRIVE 0-127 90 100 Necessary
Y Delay 0-15 7 7 Unnecessary
OSD CONT 0-7 5 5 Unnecessary
OSD POS 0-80 42 33 Unnecessary
RY SECAM 0-31 14 adjustable
BY SECAM 0-31 12 adjustable
RY NTSC 0-31 12 adjustable
BY NTSC 0-31 10 adjustable
RY DVD 0-31 16 adjustable
BY DVD 0-31 12 adjustable

Copyright2011 LG Electronics.Inc. All right reserved. - 12 - LGE Internal Use Only


Only for training and service purposes.
PURITY & CONVERGENCE ADJUSTMENT
Caution:
Convergence and Purity have been factory aligned. Do not 5. Reconnect the internal degaussing coil.
attempt to tamper with these alignments.
However, the effects of adjacent receiver components, or 6. Position the beam bender locking rings at the 9 o'clock
replacement of picture tube or deflection yoke may require the position and the other three pairs of tabs (2,4 and 6 pole
need to readjust purity any convergence. magnets) at the 12 o'clock position.

DEFLECTION YOKE 6-POLE


PURITY &CONVERGENCE 6-POLE
MAGNETS
MAGNES PURITY MAGNET(2-POLE)
MAGNET ASSEMBLY

6-POLE

;
;;;;;;;;;;
;;;;;; ;;;;;;;;;;;;; 4-POLE
;;;;;;;;;; ;;;;;;;;
;
X-AXIS YOKE MAGNET
; ;
;
;;;;;;; ;;;;;;;
;;;;;; ;;;;
POSITIONING
(L/R PURITY)
RUBBER
WEDGES PURITY MAGNET
4-POLE
GLASS CLOTH TAPE CONVERGENCE MAGNET ASSEMBLY
CONVERGENCE MAGNET ASSEMBLY

Purity Adjustment

This procedure DOES NOT apply to bonded yoke and picture 7. Perform the following steps, in the order given, to prepare the
tube assemblies. receiver for the purity adjustment procedure.
The instrument should be at room temperature (60 degrees F or
above) for six (6) hours and be operating at low beam current a. Face the receiver in the "magnetic north" direction.
(dark background) for approximately 20 to 30 minutes before
performing purity adjustments. b. Externally degauss the receiver screen with the television
power turned off.
CAUTION: Do not remove any trim magnets that may be
attached to the bell of the picture tube. c. Turn the television on for approximately 10 seconds to
perform internal degaussing and then turn the TV off.
1. Remove the AC power and disconnect the internal
degaussing coil. d. Unplug the internal degaussing coil. This allows the
thermistor to cool down while you are performing the purity
2. Remove the yoke from the neck of the picture tube. adjustment. DO NOT MOVE THE RECEIVER FROM ITS
"MAGNETIC NORTH" POSITION.
3. If the yoke has the tape version beam bender, remove it and
replace it with a adjustable type beam bender (follow the e. Turn the receiver on and obtain a red raster by increasing
instructions provided with the new beam bender) the red bias control (CW) and decreasing the bias controls
for the remaining two colors (CCW).
4. Replace the yoke on the picture tube neck, temporarily
remove the three (3) rubber wedges from the bell of the f. Attach two round magnets on the picture tube screen at 3
picture tube and then slide the yoke completely forward. o'clock and 9 o'clock positions, approximately one (1) inch
from the edge of the mask (use double-sided tape).

Copyright2011 LG Electronics.Inc. All right reserved. - 13 - LGE Internal Use Only


Only for training and service purposes.
1.ADJUST YOKE Z-AXIS FIRST 2 .ADJUST BEAM BENDER 2 POLE
TO GET EQUAL BLUE MAGNET TO GET FOUR EQUAL
COLOR CIRCLES COLOR CIRCLES

MAGNETS

RED RED

8. Referring to above, perform the following two steps: 6. Reconnect the internal degaussing coil and apply AC power.
a. Adjust the yoke Z-axis to obtain equal blue circles.
b. Adjust the appropriate beam bender tabs to obtain correct 7. Turn the receiver on for 10 seconds to perform internal
purity (four equal circles). degaussing and then turn the receiver off again.

9. After correct purity is set, tighten the yoke clamp screw and 8. Unplug the internal degaussing-coil.
remove the two screen magnets.
9. Turn on the receiver, connect a signal generator to the VHF
10. Remove the AC power and rotate the receiver 180 degrees antenna terminal and apply a crosshatch signal.
(facing "magnetic south").
Caution: During the convergence adjustment procedure, be
11. Reconnect the internal degaussing coil. very careful not to disturb the purity adjustment tabs
are accidentally move, purity should be confirmed
12. Turn the receiver on for 10 seconds (make sure the receiver before proceeding with the convergence adjustments.
came on) to perform internal degaussing, and then turn the
receiver off. Note: Make sure the focus is set correctly on this instrument
before proceeding with the following adjustment.
13. Unplug the internal degaussing coil.
10. Converge the red and blue vertical lines to the green vertical
14. Turn on the receiver and check the purity by holding one (1) line at the center of the screen by performing the following
round magnet at the 3 o'clock and a second round magnet at steps (below TABLE).
9 o'clock position. If purity is not satisfactory, repeat steps 8 a. Carefully rotate both tabs of the 4-pole ring magnet
through 14. simultaneously in opposite directions from the 12 o'clock
position to converge the red and blue vertical lines.
15. Turn off the receiver and reconnect the internal degaussing b. Carefully rotate both tabs of the 6-pole ring magnet
coil. simultaneously in opposite directions form the 12 o'clock
position to converge the red and blue (now purple)
vertical lines with the green vertical line.
Convergence Adjustment
11. Converge the red and blue horizontal with the green line at
Caution: This procedure DOES NOT apply to bonded yoke and the center of the screen by performing the following steps.
picture tube assemblies. (below TABLE)
Do not use screen magnets during this adjustment a. Carefully rotate both tabs of the 4-pole ring magnet
procedure. Use of screen magnets will cause an simultaneously in the same direction (keep the spacing
incorrect display. between the two tabs the same) to converge the red and
blue horizontal lines.
1. Remove AC power and disconnect the internal degaussing b. Carefully rotate both tabs of the 6-pole ring magnet
coil. simultaneously in same direction (keep the spacing
between the two tabs the same) to converge the red and
2. Apply AC Power and set the brightness to the Picture Reset blue (now purple) horizontal lines with the green
condition. Set the Color control to minimum. horizontal line.
c. Secure the tabs previsouly adjusted by locking them in
3. Make horizontal line. place with the locking tabs on the beam bender.

4. Adjust the Red, Green and Blue Bias controls to get a dim
white line.

5. Restore the screen by removing the horizontal line.

Copyright2011 LG Electronics.Inc. All right reserved. - 14 - LGE Internal Use Only


Only for training and service purposes.
RING ROTATION DIRECTION MOVEMENT OF RED
PAIRS OF BOTH TABS AND BLUE BEAMS

B B
OPPOSITE OR
R R
4
POLE

SAME B R OR B R

B B
OPPOSITE OR
R R
6
POLE

SAME B R OR B R

UP/DOWN ROCKING OF THE YOKE LEFT/RIGHT ROCKING OF THE YOKE


UP/DOWN
CAUSES ROCKINGROTATION
OPPOSITE OF THE YOKE
OF RED LEET/RIGHT
CAUSES ROCKING
OPPOSITE OF THE YOKE
SIZE CHANGE OF THE
CAUSES
AND BLUEOPPOSITE
RASTERS ROTATION OF RED CAUSES
RED OPPOSITE
AND BLUE SIZE CHANGE OF
RASTERS
AND BLUE RASTERS THE RED AND BLUE RASTERS

GREEN

GREEN
ADJUSTMENT
VIEWING ADJUSTMENT RED
AREA BLUE RED VIEWING
AREA
RED

GREEN RED BLUE

BLUE RED
GREEN

RED BLUE

TV
SCREEN

GREEN

12. While watching the 6 o'clock positions on the screen, rock the 17. Temporarily place a rubber wedge at the 5 o'clock and 7
front of the yoke in a vertical (up/down) direction to converge o'clock positions to hold the horizontal position of the yoke.
the red and blue vertical lines. (Fig upper left) 18. Check the 3 o'clock and 9 o'clock areas to confirm that the
13. Temporarily place a rubber wedge at the 12 o'clock position red and blue vertical lines are converged. If the lines are not
to hold the vertical position or the yoke. converged, slightly offset the horizontal tilt of the yoke (move
14. Check the 3 o'clock and 9 o'clock areas to confirm that the red the temporary rubber wedges if necessary) to equally
and blue horizontal lines are converged. balance the convergence error of the horizontal lines at 6
If the lines are not converged, slightly offset the vertical tilt of the o'clock and 12 o'clock and the vertical lines at 3 o'clock and 9
yoke (move the rubber wedge if necessary) to equally balance the o'clock.
convergence error of the horizontal lines at 3 o'clock and 9 o'clock 19. Using a round magnet confirm purity at the center, right and
and the vertical lines at 6 o'clock and 12 o'clock. left sides and corners. See Purity Adjustment Procedure.
15. Place a 1.5 inch piece of glass tape over the rubber foot at 20. Reconfirm convergence and apply a 1.5 inch piece of glass
the rear of the 12 o'clock wedge. tape over the rubber foot at the rear of the 5 o'clock and the 7
16. While watching the 6 o'clock and 12 o'clock areas of the o'clock wedges.
screen, rock the front of the yoke in the horizontal (left to
right) motion to converge the red and blue horizontal lines.
(Fig. upper right)

Copyright2011 LG Electronics.Inc. All right reserved. - 15 - LGE Internal Use Only


Only for training and service purposes.
SVC REMOCON

Copyright2011 LG Electronics.Inc. All right reserved. - 16 - LGE Internal Use Only


Only for training and service purposes.
TROUBLE SHOOTING

1. TV FUNCTIONAL
11100 TUNER / IF 12500 VIDEO/MICOM 14400 HORZ. DEFL

13100 SOUND 15300 VERT. DEFL

SMPS 16100 CPT


18200
Secondary

18100 SMPS Primary

2. TU / IF SECTION

11100 TUNER

11100
2 7 8 10
3

6 TUNER/IF
(TU101) 11
9

4 5 1

11101 11102 11103 11104


TUNER INPUT SECTION CONTROL SECTION VIDEO/SOUND BUFFER
MOD. CONTROL SECTION
5V(ZD102,C108,C106) SDA(R514) IF(Z111,C101,R100)
AGC(C110,R151,J108,R109
30V(C103,C107,ZD103,R150) SCL(R516)
,R154,R108)
No Video Signal No Sound Signal
TUNER Not Working TUNER Not Working Video S/N Problem Sound S/N Problem
TV system Detection Problem
TU SEARCH Problem TU SEARCH Problem TV MODE Weak Picture Signal Video NoiseNo Sound Noise
TUNING Problem TU Weak Picture Signal

3. VIDEO PROCESSING
12511
12500 VIDEO/MICOM R/C RECEIVER
PA01,R82,C30,C28,
In case of influx NOISE
12508
R/C is not operate
SOUND Section
11100 12510 LED O/P Section
R501,R504,C502,C506,C507
TUNER LD11,R58,R60,R72,Q10 R622,R621
R154,C101,Z111 NO SOUND
12509 KEY I/P Section
NO CH. SEARCH SW11~SW16
NO PICTURE 12507
R16,R17,R18,R19,R20,R66
NO SOUND. R/G/B DRIVE Section
KEY Error
R505~R510, C510
12500 C510,C511,R515
35,36,40
50~64 NO PICTURE
61 ~ 64
31,32
1 CHIP IC (IC501) 46~49 12506
DEFLECTION SECTION
LV762XX 17~22
R404,R512,R532,C512,C513
12502 1~13
C515,C516,C517,C523,C544
04,09,35,4
REAR A/V DVD Deflection Problem
12 41 9,62
Vertical/Horizontal Line
AUDIO L/R L IN: L221,C215
R IN: L222,C222 12505
VIDEO IN: L225,R226 12503 12504 POWER SUPPLY SECTION
DVD-Y,Pb,Pr IN: C210,C211,C212 RESET SECTION
OSC SECTION (4.43MHz)
DVD-R IN: L221,C215 POWER
DVD-L IN: L222,C222 X501, R22,C15 ST-5V(C521,R528)
R537 RGB 9V(C510,C511,R515)
AUDIO/VIDEO No I/P, O/P IF VCC(C528,C526,L528,C547)
SET Maneuver SET Maneuver
defectiveness VCC(C518,L503)
defectiveness
Clock Error MENU Picture Error SET Maneuver defectiveness
OSD Not Working SET LATCH-UP KEY Not Working No Sound
MENU Picture Error

Copyright2011 LG Electronics.Inc. All right reserved. - 17 - LGE Internal Use Only


Only for training and service purposes.
4. SMPS PRIMARY SECTION
18103 18102
18200 18105
FUSE & VARISTOR 18101
FILTER SECTION
BRIDGE RECTIFIER AC INPUT
VD801(TVR621D)
T802(150-F06T) F801(T4AL250V)
DB801(TS4B05G) NO POWER P801A/B,SW801
POWER RADIATION NO POWER
SAFETY PROBLEM FUSE OPEN
NO POWER
T803
FUSE OPEN
NO POWER NO RECTIFIER 18104
NO STR VCCSUPPLY SO DC O/P 18106
NO POWER RELAY(DEGAUSS)
FUSE OPEN & STR
DAMAGED DUE TO CHANGE RL801,Q845,D847 START RESISTOR
IN PRIMARY INDUCTANCE
OF SMPS NO MICOM CONTROL R851,R838,R839
TO NO DEGAUSS
DEGAUSS PURITY PROBLEM STR SWITCH ON PROB.
COIL NO POWER
18108
18110
STR VCC POWER SECTION IC801(ICE2QS03)
SECONDARY LOAD REGULATION POOR
R851,R838,R839,R853,D845 OVER VOLTAGE PROT. NOT OPR.
STR NO OPR./NO POWER NO POWER / INTERMITANT NO POWER
EXCESSIVE I/P VOLTAGE CAUSES SWITCHING NOISE
NO POWER/ NO OSCILLATIONS

18111 STR FEED BACK SECTION


18205 D845,R853,C840
LOAD REG. FB SECTION
IC802,Q840,R809,C842,ZD846 STR NO OPR./NO POWER
INTERMITENT NO POWER
SMPS SEC LOAD REG POOR SECONDARY O/P VOLTAGE POOR
INTERMITANT NO POWER INTERMITANT ST-BY MODE

5. SMPS SECONDARY SECTION


STR-
W6554

(S-Vcc)
LA42101 (#7,Vcc) IC 601 (SOUND-amp) 5W MONO
17V 14V / 25mA
C831
20V-(10W) D824
LA42102 (#7,Vcc) IC 601 (SOUND-amp) 5W+5 W ST
(SFAF504G) (330u/25V)
17V LA42102N (#7,Vcc) IC 601 (SOUND-amp) 10W+10W ST
(st-by 5V)
ST-5V
11V KIA78L05BP D-Coil Relay
D813 R873 IC04 T/X Pre-Amp
(RU3AMV) (47/0.5W)
MAIN IC (#24, Vcc)
C826
(1000u/16V) IC806
ST-5V EEPROM (#8, Vcc)
ST_BY 1W KIA78R05API
Option D806
(TVR06J) IC804 R620
(RS 5.6/2W) IC803 5V_1 5.0V / 231mA
KIA78R09API KIA7805API LV76213(#62,#4 Vcc) IC 501 (Main IC)
C838 5.0V / 14mA
(2200u/25V) NT: 398mA
PAL:503mA NT: 360mA LA72730 (#8 Vcc) IC 751 (S/W IC )
PAL:465mA 5.0V / 40mA
SMPS LA72702N (#19 Vcc) IC 661 (RF STEREO NT)
Trans
FBT LA42102 (#5,St-by) IC 601 (SOUND-amp)
85mA
Trans 184.47V / 18mA 3.3V LC75024E (3.3V Vcc) IC 807 (NICAM)
180V CPT Board 3.3V Reg. 5V
1.8V 145mA.
1.5V Reg. LC75024E (1.5V Vcc)
D505 C540 60mA
(RGP10J)) (4.7u/250V) FM TX, Game, USB OPT
R520
9V (RS 620) 3.3V / 10mA
LV76213(#9, Vcc) IC 501 (Main IC 3.3V Vcc)
28.2V / 320mA R513
LA78040N 5.0V / 13mA
9V (RS 300)
26V (#2,Vcc) LV76213(#20, Vcc) IC 501 (Main IC Hor Vcc)
R529
(RS 68) 8.0V / 15mA
D301 9V
(RGP15J)) LV76213(#49,Vcc) IC 501 (Main IC RGB Vcc)
R132
9V 5V /75mA.
C309 (RS 68)
(470u/35V)
TUNER(Vcc)

112.17V / 395mA 110.1V 110.07V 109.63V / 380mA (105V~120V)

110V FBT B+
D826 R833 L802 FR403
29.97V / 10mA (28V~32V)
(RU3AMV) (RS 0.47/2W) (82uH) (RF 1.2/2W)
Tuner 30V
C831 R107
(220u/160V) (RS 12K/2W)

Copyright2011 LG Electronics.Inc. All right reserved. - 18 - LGE Internal Use Only


Only for training and service purposes.
6. VERTICAL SECTION

15300

VERTICAL IC(IC301)
LA78141

O/STAGE
15305
PUMP V- VERTICAL O/P DAMPING V
V-IN VCC -UP GND OUT V-REF
& FILTER E
R310,R315,C314,C305,C310 R
15301 T
VERTICAL FOLDING
VERTICAL I/P VERTICAL ROLLING NOISE D
R305,R309,R311,C322 (HORZ LINE MOVING UP/DOWN) Y
VCT VERTICAL O/P
RETRACE KINE 15306
VERT SIZE PROBLEM VETICAL REFERECE SECTION
VERT IC O/P CAN DECIDE
GAIN C313,C322

VERT SIZE PROBLEM


VERT LINEARITY PROBLEM
POWER OFF(PROTECTION ENABLED)

15303 15308
VCC SECTION (24V) 15304
OUTPUT STAGE VCC SECTION
FR301,D301,C303,C309,C306 PUMP UP VCC
C307
FBT SEC O/P VCC C307,D302
FULL RASTER VCT VERT. PROTECTION
VERT. PROTECTION ENABLE RETRACE LINE
POWER OFF
ENABLE
CAUSES NO POWER POWER OFF

7. HORIZONTAL SECTION

14401 14402 14404


H
H-OUT HORZ O/P SECTION HORZ. DEF
HORZ DRIVE SECTION COMPENSATION SECTION O
R403,R401,
Q402,C414 R
C412 ,L401,L402,
47V VCC Q401,T403,C404 Z
DEFLECTION PROB
POWER OFF INEARITY ADJ NOT WORK
DEFLECTI0N PROB HORZ SIZE PROBLEM
POWER OFF STRANGE NOISE D
STRANGE NOISE Y

COLLECTOR
14410
HEATER
VOLTAGE
.FR401
X-RAY WORKING
SAFETY PROB
ROLLING PICT

180V VOLTAGE
FR501,D505,C540
FBT HORZ LINE
NO RETRACE
T402
26V VOL

MAIN VCC(110V) FR301,D301

ANODE
FOCUS
SCREEN

Copyright2011 LG Electronics.Inc. All right reserved. - 19 - LGE Internal Use Only


Only for training and service purposes.
8. SOUND PROCESSING SECTION

ANT.
Speaker
13602 Sound Amp.
11100 11500 12500

13603
1 CHIP IC NICAM IC
TUNER TDA7297 (10W*2))
(LV762XX) (LC75024E)

TUNER : RF signal is feed to TUNER through Antenna. IF output from Tuner is then given to 1 CHIP IC.

1 CHIP IC : 1 CHIP IC processes the input IF. Demodulates Picture and sound information and gives analog R G B

output for Display and SPKL/R as audio output, this sound output is further Amplified and feed to speakers.

Sound Amp : Sound amps(LA42102L) is and Audio Amplifier it amplifies the output sound signal from

Surround ic(LC75024E) and feeds to speaker which generates Sound.

9. CPT DRIVE SECTION

CPT Board Circuit 11700


16100

16101 R G B AMP CIRCUIT

L901
180V

R917 R912 R923


L902
R
The CPT-BOARD assembly is composed of discrete type RGB Q901
Amplifier. Q903
Amp- Gain is defined by Resistance of R917, R912,R923.
High Frequency compensation is made by inductance of L901, G
L903 R916
capacitance of C907,C904 and C902. R915
DC level of emitter of Q901,Q902 and Q903 is defined by R908.
Q902
C907
B
L904 R906
R905 R921

C902
9V
R908 C904 R922

D902

VIDEO PROCESSING
11500 CPT DRIVE
SECTION 16100
SECTION

16004
L901
180V DISCHARGE
16101 PROTECTION CIRCUIT
R,G,B Signal-IN ONE SIGNAL R/G/B)
L902
MISSING
L902, L903, L904 R
ONE SIGNAL (R/G/B) Q901
NO PICTURE, CPT
Dead >
MISSING

G
L903 R916
CPT / e-GUN >
R915 Q902
C907

16002
B
L904 R906 >
CPT CIRCUIT VCC / GND R905 R921

1 Vcc 180V 5 GND C902


9V
R908 C904 R922

D902

16005 17006
Spot Killer CIRCUIT Heater Voltage

FR932
C901, R902, D903
e-GUN Dead
e-GUN LIFE
SPOT & TRAY DECREASE

Copyright2011 LG Electronics.Inc. All right reserved. - 20 - LGE Internal Use Only


Only for training and service purposes.
EXPLODED VIEW

943
400

174
170
112 510
150 (option)
913

120
300
590 520

311

530
310

330

Copyright2011 LG Electronics.Inc. All right reserved. - 21 - LGE Internal Use Only


Only for training and service purposes.
DIAGRAMA ESQUEMTICO

P/NO.:3854VA0196F (08.08.14)
TABLERO DE CIRCUITO IMPRESO DIAGRAMA EN BLOQUE
MAIN

Option Part AC
IIC Bus Line ST-BY INPUT
TRANS (100~240V)
(1W Opt)
CPT DRIVE
MONO
MONO 9 AUDIO B+
IC04 (17V/11V)
SOUND
SOUND AMP
AMP L-OUT ST-5V REG
LA42101
LA42101
SPK1.
9v SMPS
SPK2. IC803 R620 TRANS
STEREO,
STEREO, R-OUT From IC803 R620 IC804 12
Sound
Sound Max
Max IC804 5V
5V 7.5V
7.5V 9V REG MONO
SOUND ( ~A43K )
SOUND AMP.
AMP.
LA42102(N)
LA42102(N) STEREO
Monitor V OUT(ST) R610 SOUND
SOUND ( ~ A43L)
RIN-TV 18 2 5 9 5V 5V
5V
23 14 SDA 9v 5v 9v 9v ST-5v 10.5V
SDA SCL 24 IC751
IC751 LA72730
LA72730 15 From From From From From
SCL B+
LIN-TV (STEREO
(STEREO Opt)
Opt) IC301
IC804 IC803 IC804 IC804 IC04 (110/115V)
3,6 11 1 4 7 21 19 20
9 10 17 18 R/L Out 14
IC701
V_DY
BTSC 1 2 5 46~48 49 62
12 199 24
LA72702 Ext R/L EXT RGB RGB IF H-Vcc VDD Vcc 17 6
IN Video-in 9V OUT V-OUT 24V
2 7 5V 5V 3.3V 5V 22
50 SPK L/R USOC
H-OUT
51 OUT LA76213
LA76213 2 185V
IC661
SIF IN SIF
EW-OUT 10 AFC
A2/NICAM 5 54 out IF IN Y(G)/Cr(R)/Cb(B) FBT
LC75024E 57 56 64 61 8 33 10 11 13 31 32 16 8 ABL

M_R/L OUT(ST)
1

V-OUT (Mono)
9 HEATER

FB
AV
ID
27 26 Collector
SDA SCL 3 B+
SDA SCL TV IN(ST) IC02
9V EEPROM

M L-OUT
IF SAW
SAW

(Mono)
From AV1(V/R/L)-IN 24C04/16
HDT
IC804 Vcc
5V Z102 FBP in Q402
V-in
TUNER Audio(Game) ST-5V MD1803
Video(Game) R,G,
33V From USOC B
5.1V IC401
JA01 TDA8145
SDA
4,5,6 8 7 EW IN EW OUT
SCL HIC291 Rear_AV(1) SCART DVD L401
HIC291
Game
Game Pack(Game
Pack(Game Opt)
Opt) (( PHONE)
PHONE) (FLAT
(FLAT OPT.)
OPT.)

LED

ONTROL

Copyright2011 LG Electronics.Inc. All right reserved. LGE Internal Use Only


Only for training and service purposes.
July , 2011
P/NO : MFL66100305 Printed in China

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