Professional Documents
Culture Documents
HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
Revision
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
CHAPTER 29
__________
29-HIGHLIGHTS Page 1 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 2 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 3 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
402- 403, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 059-099, 102-149, 151-199,
405, 408, 201-249, 251-299, 301-399,
410 401-499, 501-509, 511-526,
528-599,
29-HIGHLIGHTS Page 4 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 5 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 6 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 7 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 8 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
404- 411 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 062-099, 104-149, 151-199,
204-249, 251-299, 301-399,
401-499, 501-509, 511-526,
528-599,
29-HIGHLIGHTS Page 9 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
604
29-HIGHLIGHTS Page 10 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 11 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
528-599,
29-HIGHLIGHTS Page 12 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 13 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
29-HIGHLIGHTS Page 14 of 15
REVISION NO. 48 Feb 01/10
CES
--------------------------------------------------------------------------------------
CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
--------------------------------------------------------------------------------------
528-599,
29-HIGHLIGHTS Page 15 of 15
REVISION NO. 48 Feb 01/10
CES
CHAPTER 29
__________
HYDRAULIC POWER
29-L.E.P. Page 1
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 2
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 3
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 4
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 5
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 6
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 7
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 8
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 9
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 10
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 11
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 12
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 13
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 14
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 15
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 16
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 17
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 18
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 19
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 20
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 21
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 22
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 23
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 24
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 25
Feb 01/10
CES
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
29-L.E.P. Page 26
Feb 01/10
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
HYDRAULIC POWER - GENERAL
_________________________ 29-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
System Description 9 ALL
Main System 9 ALL
Auxiliary Systems 32 ALL
Power Supply 32 ALL
Control and Indication 35 ALL
Control 35 ALL
Indication 36 ALL
__________________________
HYDRAULIC POWER - GENERAL 29-00-00
MAINTENANCE PRACTICES 201 ALL
Safety Procedures of the Hydraulic 201 ALL
System
Bleeding Procedure of the Green 205 ALL
Hydraulic System Upstream of the
Engine Pump
Bleeding Procedure of the Green 211 ALL
Hydraulic System Upstream of the
PTU
Bleeding Procedure of the Green 214 ALL
Hydraulic System Downstream of the
Engine Pump
Bleeding Procedure of the Yellow 227 ALL
Hydraulic System Upstream of the
Engine Pump
Bleeding Procedure of the Yellow 233 ALL
Hydraulic System Upstream of the
PTU
Bleeding Procedure of the Yellow 237 ALL
Hydraulic System Upstream of the
Yellow E-Pump
Bleeding Procedure of the Yellow 240 ALL
Hydraulic System Downstream of the
Engine Pump
Bleeding Procedure of the Blue 254 ALL
Hydraulic System Upstream of the
Blue E-Pump
Bleeding Procedure of the Blue 260 ALL
Hydraulic System Downstream of the
Blue E-Pump
Put the Related Hydraulic System 267 ALL
in the Depressurized Configuration
before Maintenance Action
29-CONTENTS Page 1
May 01/08
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
General Removal and Installation 271 ALL
Procedure of the Check Valves in
the Hydraulic Systems
General Rules for Removal and 280 ALL
Installation Procedures in the
Hydraulic Systems
Check for Air in the 287 ALL
Green/Blue/Yellow Hydraulic System
__________________________
HYDRAULIC POWER - GENERAL 29-00-00
ADJUSTMENT/TEST 501 ALL
Integrity Test of the Hydraulic 501 ALL
Power
__________________________
HYDRAULIC POWER - GENERAL 29-00-00
INSPECTION/CHECK 601 ALL
Check of the External Leaks of the 601 ALL
Hydraulic Components
Check of the Internal Leakage of 616 ALL
the Green Hydraulic System
Check of the Internal Leakage of 663 ALL
the Blue Hydraulic System
Check of the Internal Leakage of A604 ALL
the Yellow Hydraulic System
Check of the Internal Leakage of A646 ALL
the Power Transfer Unit (PTU)
Check of the Green, Yellow or Blue A649 ALL
Hydraulic System after Operation
in an Overheat Condition
Check of the Green or Yellow A650 ALL
Hydraulic System after Operation
in a Possible Cavitation Condition
of the Engine Pump
____________________
MAIN HYDRAULIC POWER 29-10-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
_____________________
MAIN HYDRAULIC POWER 29-10-00
MAINTENANCE PRACTICES 201 ALL
Depressurize the Green Hydraulic 201 ALL
System
Depressurize the Yellow Hydraulic 204 ALL
29-CONTENTS Page 2
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
System
Depressurize the Blue Hydraulic 209 ALL
System
Depressurize the Brake System 212 ALL
Pressurize the Green Hydraulic 218 ALL
System
Pressurize the Yellow Hydraulic 223 ALL
System
Pressurize the Blue Hydraulic 228 ALL
System with a Ground Power Supply
Pressurize the Blue Hydraulic 232 ALL
System with the Blue Electric Pump
Drainage of the Reservoir of the 235 ALL
Green Hydraulic System
Drainage of the Reservoir of the 242 ALL
Yellow Hydraulic System
Drainage of the Reservoir of the 246 ALL
Blue Hydraulic System
_____________________
MAIN HYDRAULIC POWER 29-10-00
DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the Case Drain 401 ALL
Filter (1084GM) of the Engine
Driven Pump of the Green Hydraulic
System
Refer to the MMEL TASK: 29-10-07 401 ALL
Reactivation of the Case Drain 409 ALL
Filter (1084GM) of the Engine
Driven Pump of the Green Hydraulic
System
Refer to the MMEL TASK: 29-10-07 409 ALL
Deactivation of the Case Drain 415 ALL
Filter (3084GM) of the Engine
Driven Pump of the Yellow
Hydraulic System
Refer to the MMEL TASK: 29-10-07 415 ALL
Reactivation of the Case Drain 421 ALL
Filter (3084GM) of the Engine
Driven Pump of the Yellow
Hydraulic System
Refer to the MMEL TASK: 29-10-07 421 ALL
Deactivation of the Case Drain 427 ALL
Filter (2084GM) of the Electric
Pump of the Blue Hydraulic System
Refer to the MMEL TASK: 29-10-07 427 ALL
29-CONTENTS Page 3
May 01/08
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Reactivation of the Case Drain 432 ALL
Filter (2084GM) of the Electric
Pump of the Blue Hydraulic System
Refer to the MMEL TASK: 29-10-07 432 ALL
Deactivation of the Green Power 436 ALL
Accumulator (1070GM)
Refer to the MMEL TASK: 29-10-03 436 ALL
b)
Reactivation of the Green Power 445 ALL
Accumulator (1070GM)
Refer to the MMEL TASK: 29-10-03 445 ALL
b)
Deactivation of the Blue Power 452 ALL
Accumulator (2070GM)
Refer to the MMEL TASK: 29-10-03 452 ALL
b)
Reactivation of the Blue Power 463 ALL
Accumulator (2070GM)
Refer to the MMEL TASK: 29-10-03 463 ALL
b)
Deactivation of the Yellow Power 472 ALL
Accumulator (3070GM)
Refer to the MMEL TASK: 29-10-03 472 ALL
b)
Reactivation of the Yellow Power 478 ALL
Accumulator (3070GM)
Refer to the MMEL TASK: 29-10-03 478 ALL
b)
_____________________
MAIN HYDRAULIC POWER 29-10-00
ADJUSTMENT/TEST 501 ALL
Operational Check of Hydraulic 501 ALL
Fire Shut Off Valves and
Associated Indicating System
Functional Check of Hydraulic Fire 506 ALL
Shut-Off Valves
Functional Check of Priority 514 ALL
Valves in Green, Blue and Yellow
System
Operational Check of EDP 521 ALL
Depressurization
_____________________
MAIN HYDRAULIC POWER 29-10-00
INSPECTION/CHECK 601 ALL
29-CONTENTS Page 4
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Check Fluid Level on Reservoir 601 ALL
Indicators
Check Reservoir Air Pressure on 605 ALL
Reservoir Gauge
Check Nitrogen Charge Pressure on 608 ALL
Hydraulic Power Accumulators
Check Clogging Indicator on 614 501-509, 511-526
Engine-Driven Pump (EDP) Case 528-599,
Drain Filter
Check Clogging Indicator on 617 001-049, 051-099
Engine-Driven Pump (EDP) Case 101-149, 151-199
Drain Filter 201-249, 251-299
301-399, 401-499
Functional Check to Monitor 622 ALL
Internal Leak Rate of Yellow and
Green Hydraulic Systems
Functional Check to Monitor 641 ALL
Internal Leak Rate of Blue
Hydraulic System
Detailed Visual Inspection of 651 001-049, 051-099
Hydraulic Pressure Switch Line 101-149, 151-199
(P/N 642-5658-501/505) for Clamp 201-249, 251-299
Chafing Damage and Preload 301-399, 401-499
Condition
Check of the Clogging Indicators 659 ALL
of the Hydraulic System Filters
(Other than the two Case Drain
Filters of the Engine-Driven
Pumps)
Leak Check on the Accumulator 668 ALL
Nitrogen Charging-Circuit for
Hydraulic Leakages
Refer to the MMEL TASK: 29-10-03 668 ALL
a)
29-CONTENTS Page 5
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
System Accumulator 1070GM 48 ALL
Nitrogen Pressure Gage 1072GM 51 ALL
High Pressure (HP) Filter 1048GM 51 ALL
Case Drain Filter 1084GM 53 ALL
Low Pressure (LP) Filter 1002GM 53 ALL
Relief Valve 1063GM 53 ALL
Priority Valve 1064GM 53 ALL
Sampling Valve 1187GM 57 ALL
Check Valves 57 ALL
Compensated Slide 1010GM 60 ALL
Operation 62 ALL
29-CONTENTS Page 6
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Removal of the Engine Pump 401 501-509, 511-526
Pressure Switch (1074GK) 528-599,
Installation of the Engine Pump 406 501-509, 511-526
Pressure Switch (1074GK) 528-599,
PRESSURE GAGE - ACCUMULATOR AIR, GREEN 29-11-21
POWER
REMOVAL/INSTALLATION 401 ALL
Removal of the Accumulator-Air 401 ALL
Pressure Gage (1072GM)
Installation of the 406 ALL
Accumulator-Air Pressure Gage
(1072GM)
VALVE - CHARGING, GREEN POWER 29-11-22
ACCUMULATOR
REMOVAL/INSTALLATION 401 ALL
Removal of the Accumulator-Gas 401 ALL
Charging Valve (1071GM)
Installation of the 406 ALL
Accumulator-Gas Charging Valve
(1071GM)
RELIEF VALVE 29-11-32
REMOVAL/INSTALLATION 401 ALL
Removal of the Pressure Relief 401 ALL
Valve of the Green Hydraulic
System (1063GM)
Installation of the Pressure 407 ALL
Relief Valve of the Green
Hydraulic System (1063GM)
PRIORITY VALVE 29-11-33
REMOVAL/INSTALLATION 401 ALL
Removal of the Priority Valve of 401 ALL
the Green Hydraulic System
(1064GM)
Installation of the Priority Valve 406 ALL
of the Green Hydraulic System
(1064GM)
VALVE - FLUID SAMPLING 29-11-34
REMOVAL/INSTALLATION 401 ALL
Removal of the Fluid Sampling 401 ALL
Valve of the Green Hydraulic
System (1187GM)
Installation of the Fluid Sampling 406 ALL
Valve of the Green Hydraulic
System (1187GM)
CHECK VALVE - ENGINE 1 THRUST REVERSER 29-11-35
REMOVAL/INSTALLATION 401 001-049, 051-099
29-CONTENTS Page 7
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine 1 Thrust 401 001-049, 051-099
Reverser Check Valve (3010KM1) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Engine 1 405 001-049, 051-099
Thrust Reverser Check Valve 101-149, 151-199
(3010KM1) 201-249, 251-299
301-399, 401-499
CHECK VALVE - ENG 1 PUMP DELIVERY 29-11-36
REMOVAL/INSTALLATION 401 ALL
Removal of the Engine 1 Green 401 ALL
Hydraulic Pump Delivery Check
Valve (1050GM).
Installation of the Engine 1 Green 405 ALL
Hydraulic Pump Delivery Check
Valve (1050GM).
CHECK VALVE - ENGINE 1 PUMP CASE DRAIN 29-11-37
REMOVAL/INSTALLATION 401 ALL
Removal of the Green Engine 1 Pump 401 ALL
Case Drain Check Valve (1041GM)
Installation of the Green Engine 1 405 ALL
Pump Case Drain Check Valve
(1041GM)
SELF SEALING COUPLING - ENGINE 1 PUMP 29-11-38
SUCTION
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine 1 Pump 401 001-049, 051-099
Suction Self-Sealing Coupling 101-149, 151-199
(1672GK) 201-249, 251-299
301-399, 401-499
Installation of the Engine 1 Pump 405 001-049, 051-099
Suction Self-Sealing Coupling 101-149, 151-199
(1672GK) 201-249, 251-299
301-399, 401-499
COUPLING HALF - QUICK DISCONNECT 29-11-39
ENGINE 1 PUMP SUCTION
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
29-CONTENTS Page 8
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Removal of the Engine 1 Pump 401 001-049, 051-099
Suction Quick-Disconnect Coupling 101-149, 151-199
Half (1038GM) 201-249, 251-299
301-399, 401-499
Installation of the Engine 1 Pump 405 001-049, 051-099
Suction Quick-Disconnect Coupling 101-149, 151-199
Half (1038GM) 201-249, 251-299
301-399, 401-499
RESERVOIR 29-11-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Green Hydraulic 401 ALL
Reservoir
Installation of the Green 410 ALL
Hydraulic Reservoir
Removal of the Quantity Indicator 419 ALL
of the Green Hydraulic Reservoir
Installation of the Quantity 424 ALL
Indicator of the Green Hydraulic
Reservoir
Removal of the Low Level Switch of 430 ALL
the Green Hydraulic Reservoir
Installation of the Low Level 433 ALL
Switch of the Green Hydraulic
Reservoir
Removal of the Drain Valve of the 439 ALL
Green Hydraulic Reservoir
Installation of the Drain Valve of 444 ALL
the Green Hydraulic Reservoir
ACCUMULATOR - GREEN POWER 29-11-42
REMOVAL/INSTALLATION 401 ALL
Removal of the Green Power 401 ALL
Accumulator
Installation of the Green Power 407 ALL
Accumulator
FILTER - ENGINE PUMP CASE DRAIN 29-11-43
SERVICING 1 301 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Servicing the Engine-Pump 301 001-049, 051-099
Case-Drain Filter (1084GM) 101-149, 151-199
201-249, 251-299
301-399, 401-499
SERVICING 2 301 501-509, 511-526
528-599,
Servicing of the Engine-Pump 301 501-509, 511-526
29-CONTENTS Page 9
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Case-Drain Filter (1084GM) 528-599,
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine-Pump 401 001-049, 051-099
Case-Drain Filter (1084GM) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Engine-Pump 405 001-049, 051-099
Case-Drain Filter (1084GM) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine-Pump 410 001-049, 051-099
Case-Drain Filter Differential 101-149, 151-199
Pressure Indicator 201-249, 251-299
301-399, 401-499
Installation of the Engine-Pump 414 001-049, 051-099
Case-Drain Filter Differential 101-149, 151-199
Pressure Indicator 201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Engine-Pump 401 501-509, 511-526
Case-Drain Filter (1084GM) 528-599,
Installation of the Engine-Pump 406 501-509, 511-526
Case-Drain Filter (1084GM) 528-599,
Removal of the Differential 411 501-509, 511-526
Pressure Indicator (DPI) 528-599,
Installation of the Differential 416 501-509, 511-526
Pressure Indicator (DPI) 528-599,
FILTER - LP 29-11-44
SERVICING 301 ALL
Servicing of the LP-Filter 301 ALL
(1002GM)
Replacement of the Clogging 307 ALL
Indicator
FILTER - LP 29-11-44
REMOVAL/INSTALLATION 401 ALL
Removal of the Low Pressure 401 ALL
Filter-Assembly (1002GM)
Installation of the Low Pressure 405 ALL
Filter-Assembly (1002GM)
FILTER - HP 29-11-45
SERVICING 301 ALL
Servicing of the HP-Filter 1048GM 301 ALL
29-CONTENTS Page 10
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Replacement of the Clogging 307 ALL
Indicator
SLIDE - COMPENSATED 29-11-47
REMOVAL/INSTALLATION 401 ALL
Removal of the Compensated Slide 401 ALL
1010GM
Installation of the Compensated 405 ALL
Slide 1010GM
CHECK VALVE - WTB 29-11-48
REMOVAL/INSTALLATION 401 ALL
Removal of the Check Valve 401 ALL
1410GM(1411GM)
Installation of the Check Valve 406 ALL
1410GM(1411GM)
Removal of the Check Valve 1170GM 413 ALL
Installation of the Check Valve 418 ALL
1170GM
HYDRAULIC TUBES - ENGINE 1 29-11-49
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Hydraulic Suction 401 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Hydraulic 407 001-049, 051-099
Suction Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Hydraulic Pressure 413 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Hydraulic 419 001-049, 051-099
Pressure Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Top Case Drain 425 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Top Case Drain 430 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
29-CONTENTS Page 11
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Removal of the Lower Case Drain 436 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Lower Case 440 001-049, 051-099
Drain Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Hydraulic 445 001-049, 051-099
Low-Pressure Switch Tube 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Hydraulic 451 001-049, 051-099
Low-Pressure Switch Tube 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Pressure-Relief 457 001-049, 051-099
Valve Hose/Tube 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the 463 001-049, 051-099
Pressure-Relief Valve Hose/Tube 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Check Valve 469 001-049, 051-099
Restrictor Tubes (for Engine 1 101-149, 151-199
1000EM1) 201-249, 251-299
301-399, 401-499
Installation of the Check Valve 475 001-049, 051-099
Restrictor Tubes (for Engine 1 101-149, 151-199
1000EM1) 201-249, 251-299
301-399, 401-499
Removal of the 480 001-049, 051-099
Pressure/Suction/Case Drain/Return 101-149, 151-199
Piping of the Green Hydraulic 201-249, 251-299
System in the Engine Pylon 301-399, 401-499
Installation of the 495 001-049, 051-099
Pressure/Suction/Case Drain/Return 101-149, 151-199
Piping of the Green Hydraulic 201-249, 251-299
System in the Engine Pylon 301-399, 401-499
Removal of the Green HCU Pipe A409 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Green HCU Pipe for A424 001-049, 051-099
Flight without HCU Pipe Installed 101-149, 151-199
29-CONTENTS Page 12
Nov 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
201-249, 251-299
301-399, 401-499
Installation of the Green HCU Pipe A442 001-049, 051-099
after Flight without HCU Pipe 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Green HCU Pipe A459 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine 1 A472 001-049, 051-099
Thrust-Reverser Hydraulic-Supply 101-149, 151-199
Hoses 201-249, 251-299
301-399, 401-499
Installation of the Engine 1 A479 001-049, 051-099
Thrust-Reverser Hydraulic-Supply 101-149, 151-199
Hoses 201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Hydraulic Suction 401 501-509, 511-526
Tubes 528-599,
Installation of the Hydraulic 409 501-509, 511-526
Suction Tubes 528-599,
Removal of the Hydraulic Pressure 415 501-509, 511-526
Tubes 528-599,
Installation of the Hydraulic 422 501-509, 511-526
Pressure Tubes 528-599,
Removal of the Hydraulic Case 432 501-509, 511-526
Drain Tubes 528-599,
Installation of the Hydraulic Case 437 501-509, 511-526
Drain Tubes 528-599,
Removal of the 444 501-509, 511-526
Pressure/Suction/Case Drain/Return 528-599,
Piping of the Green Hydraulic
System in the Engine Pylon
Installation of the 456 501-509, 511-526
Pressure/Suction/Case Drain/Return 528-599,
Piping of the Green Hydraulic
System in the Engine Pylon
INSPECTION/CHECK 1 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Visual Inspection of the Hydraulic 601 001-049, 051-099
Hoses and Tubes 101-149, 151-199
29-CONTENTS Page 13
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
201-249, 251-299
301-399, 401-499
INSPECTION/CHECK 2 601 501-509, 511-526
528-599,
Visual Inspection of the Hydraulic 601 501-509, 511-526
Hoses and Tubes 528-599,
PUMP - ENGINE 29-11-51
MAINTENANCE PRACTICES 201 ALL
Hydraulic Maintenance Procedure 201 ALL
After an Engine Installation (With
Engine Pump Installed) or After an
Engine Pump Installation
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Green Engine Pump 401 001-049, 051-099
(1030GK) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Green Engine 410 001-049, 051-099
Pump (1030GK) 101-149, 151-199
201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Engine Pump 401 501-509, 511-526
(1030GK) 528-599,
Installation of the Engine Pump 406 501-509, 511-526
(1030GK) 528-599,
VALVE - ENGINE PUMP FIRE 29-11-52
REMOVAL/INSTALLATION 401 ALL
Removal of the Engine Pump 401 ALL
Fire-Valve (1046GK)
Installation of the Engine Pump 407 ALL
Fire-Valve (1046GK)
Removal of the Actuator - Engine 413 ALL
Pump Fire-Valve (1046GK)
Installation of the Actuator - 418 ALL
Engine Pump Fire-Valve (1046GK)
VALVE - ENGINE PUMP FIRE 29-11-52
INSPECTION/CHECK 601 ALL
Inspection of the Engine Pump 601 ALL
Fire-Valve (1046GK)
GROUND CONNECTOR - SELF-SEALING 29-11-63
REMOVAL/INSTALLATION 401 ALL
29-CONTENTS Page 14
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Self-Sealing Ground 401 ALL
Connectors of the Green Hydraulic
System
Installation of the Self-Sealing 404 ALL
Ground Connectors of the Green
Hydraulic System
29-CONTENTS Page 15
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Relief Valve 2063GM 49 059-099, 102-149
151-199, 201-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Priority Valve 2064GM 49 059-099, 102-149
151-199, 201-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Sampling Valve 2187GM 50 059-099, 102-149
151-199, 201-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Check Valves 50 059-099, 102-149
151-199, 201-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Operation 50 ALL
29-CONTENTS Page 16
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
PRESSURE SWITCH - ELECTRIC PUMP 29-12-17
REMOVAL/INSTALLATION 401 ALL
Removal of the Electric Pump 401 ALL
Pressure-Switch (2074GJ)
Installation of the Electric Pump 407 ALL
Pressure-Switch (2074GJ)
DETECTOR - PHASE UNBALANCE BLUE 29-12-18
ELECTRIC PUMP
REMOVAL/INSTALLATION 401 ALL
Removal of the Blue Electric Pump 401 ALL
Phase-Unbalance Detector (2707GJ)
Installation of the Blue Electric 404 ALL
Pump Phase-Unbalance Detector
(2707GJ)
PRESSURE GAGE - ACCUMULATOR AIR, BLUE 29-12-21
POWER
REMOVAL/INSTALLATION 401 ALL
Removal of the Accumulator-Air 401 ALL
Pressure Gage (2072GM)
Installation of the 404 ALL
Accumulator-Air Pressure Gage
(2072GM)
VALVE - CHARGING, BLUE POWER 29-12-22
ACCUMULATOR
REMOVAL/INSTALLATION 401 ALL
Removal of the Accumulator-Gas 401 ALL
Charging Valve (2071GM)
Installation of the 405 ALL
Accumulator-Gas Charging Valve
(2071GM)
RELIEF VALVE 29-12-32
REMOVAL/INSTALLATION 401 ALL
Removal of the Pressure Relief 401 ALL
Valve of the Blue Hydraulic System
(2063GM)
Installation of the Pressure 406 ALL
Relief Valve of the Blue Hydraulic
System (2063GM)
PRIORITY VALVE 29-12-33
REMOVAL/INSTALLATION 401 ALL
Removal of the Priority Valve of 401 ALL
the Blue Hydraulic System (2064GM)
Installation of the Priority Valve 406 ALL
of the Blue Hydraulic System
(2064GM)
VALVE - FLUID SAMPLING 29-12-34
29-CONTENTS Page 17
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
REMOVAL/INSTALLATION 401 ALL
Removal of the Fluid Sampling 401 ALL
Valve of the Blue Hydraulic System
(2187GM)
Installation of the Fluid Sampling 406 ALL
Valve of the Blue Hydraulic System
(2187GM)
VALVE - DRAIN 29-12-35
REMOVAL/INSTALLATION 401 ALL
Removal of the Reservoir Drain 401 ALL
Valve (2264GM)
Installation of the Reservoir 405 ALL
Drain Valve (2264GM)
CHECK VALVE, BLUE ELEC PUMP DELIVERY 29-12-36
REMOVAL/INSTALLATION 401 ALL
Removal of the Check Valve 401 001-049, 051-099
(2050GM) of the Blue Electric Pump 101-149, 151-199
201-233, 236-238
301-306, 401-403
Installation of the Check Valve 405 001-049, 051-099
(2050GM) of the Blue Electric Pump 101-149, 151-199
201-233, 236-238
301-306, 401-403
Removal of the Switch Manifold 409 234-235, 239-249
(2380GM) of the Blue Electric Pump 251-299, 307-399
404-499, 501-509
511-526, 528-599
Installation of the Switch 413 234-235, 239-249
Manifold (2380GM) of the Blue 251-299, 307-399
Electric Pump 404-499, 501-509
511-526, 528-599
CHECK VALVE - WTB 29-12-37
REMOVAL/INSTALLATION 401 ALL
Removal of the Check Valve 401 ALL
2410GM(2411GM)
Installation of the Check Valve 406 ALL
2410GM(2411GM)
Removal of the Check Valve 412 ALL
2170GM(2405GM)
Installation of the Check Valve 418 ALL
2170GM(2405GM)
CHECK VALVE-RAT DELIVERY 29-12-38
REMOVAL/INSTALLATION 401 001-049, 051-061
101-105, 201-203
Removal of the Check Valve 401 001-049, 051-061
(2055GM) 101-105, 201-203
29-CONTENTS Page 18
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Installation of the Check Valve 404 001-049, 051-061
(2055GM) 101-105, 201-203
RESERVOIR 29-12-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Blue Hydraulic 401 ALL
Reservoir
Installation of the Blue Hydraulic 410 ALL
Reservoir
Removal of the Quantity Indicator 425 ALL
of the Blue Hydraulic Reservoir
Installation of the Quantity 429 ALL
Indicator of the Blue Hydraulic
System
Removal of the Low Level Switch of 435 ALL
the Blue Hydraulic Reservoir
Installation of the Low Level 438 ALL
Switch of the Blue Hydraulic
System
ACCUMULATOR - BLUE POWER 29-12-42
REMOVAL/INSTALLATION 401 ALL
Removal of the Blue Power 401 ALL
Accumulator
Installation of the Blue Power 405 ALL
Accumulator
FILTER - ELECTRIC PUMP CASE DRAIN 29-12-43
SERVICING 301 ALL
Servicing of the Electric-Pump 301 ALL
Case-Drain Filter (2084GM)
Replacement of the Clogging 307 ALL
Indicator
FILTER - LP 29-12-44
SERVICING 301 ALL
Servicing of the LP-Filter 301 ALL
(2002GM)
Replacement of the Clogging 307 ALL
Indicator
FILTER - LP 29-12-44
REMOVAL/INSTALLATION 401 ALL
Removal of the Low Pressure Filter 401 ALL
Assembly (2002GM)
Installation of the Low Pressure 405 ALL
Filter Assembly (2002GM)
FILTER - HP 29-12-45
SERVICING 301 ALL
Servicing of the HP-Filter 2048GM 301 ALL
Replacement of the Clogging 307 ALL
29-CONTENTS Page 19
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Indicator
DAMPENER - HYDRAULIC PULSATION BLUE 29-12-46
ELECTRIC PUMP
REMOVAL/INSTALLATION 401 ALL
Removal of the Pulsation Dampener 401 ALL
(2092GM) of the Blue Hydraulic
System
Installation of the Pulsation 405 ALL
Dampener (2092GM) of the Blue
Hydraulic System
PUMP - ELECTRIC, BLUE 29-12-51
REMOVAL/INSTALLATION 401 ALL
Removal of the Electric Pump 401 ALL
(2075GJ)
Installation of the Electric Pump 409 ALL
(2075GJ)
CONTACTOR - BLUE ELECTRIC PUMP SUPPLY 29-12-55
REMOVAL/INSTALLATION 401 ALL
Removal of the Blue Electric-Pump 401 ALL
Supply Contactor (2705GJ)
Installation of the Blue 404 ALL
Electric-Pump Supply Contactor
(2705GJ)
GROUND CONNECTOR - SELF-SEALING 29-12-63
REMOVAL/INSTALLATION 401 ALL
Removal of the Self-Sealing Ground 401 ALL
Connectors of the Blue Hydraulic
System
Installation of the Self-Sealing 404 ALL
Ground Connectors of the Blue
Hydraulic System
29-CONTENTS Page 20
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
251-299, 301-399
401-499, 501-509
511-526, 528-599
System Accumulator 3070GM 41 ALL
Nitrogen Pressure Gage 3072GM 41 ALL
High Pressure (HP) filter 41 ALL
3048GM.
Case Drain Filter 3084GM 41 ALL
Low Pressure (LP) filter 3002GM 42 ALL
Relief Valve 3063GM 42 ALL
Brake Relief Valve 3067GM 42 ALL
Priority Valve 3064GM 42 001-049, 051-058
101-101,
Sampling Valve 3187GM 42 001-049, 051-058
101-101,
Check Valves 44 001-049, 051-058
101-101,
Priority Valve 3064GM 44 059-099, 102-149
151-199, 201-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Sampling Valve 3187GM 44 059-099, 102-149
151-199, 201-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Check Valves 44 059-099, 102-149
151-199, 201-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Compensated Slide 3010GM 44 ALL
Operation 46 ALL
29-CONTENTS Page 21
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
MANIFOLD - PTU 29-13-15
REMOVAL/INSTALLATION 401 ALL
Removal of the Power Transfer Unit 401 ALL
(PTU) Manifold of the Yellow
Hydraulic System
Installation of the Power Transfer 409 ALL
Unit (PTU) Manifold of the Yellow
Hydraulic System
PRESSURE SWITCH - ENGINE PUMP 29-13-17
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine-Pump 401 001-049, 051-099
Pressure Switch (3074GD) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Engine-Pump 406 001-049, 051-099
Pressure Switch (3074GD) 101-149, 151-199
201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Engine-Pump 401 501-509, 511-526
Pressure Switch (3074GD) 528-599,
Installation of the Engine-Pump 405 501-509, 511-526
Pressure Switch (3074GD) 528-599,
PRESSURE GAGE - ACCUMULATOR AIR, 29-13-21
YELLOW POWER
REMOVAL/INSTALLATION 401 ALL
Removal of the Accumulator-Air 401 ALL
Pressure Gage (3072GM)
Installation of the 405 ALL
Accumulator-Air Pressure Gage
(3072GM)
VALVE - CHARGING, YELLOW POWER 29-13-22
ACCUMULATOR
REMOVAL/INSTALLATION 401 ALL
Removal of the Accumulator-Gas 401 ALL
Charging Valve (3071GM)
Installation of the 405 ALL
Accumulator-Gas Charging Valve
(3071GM)
RELIEF VALVE 29-13-32
REMOVAL/INSTALLATION 401 ALL
Removal of the Pressure Relief 401 ALL
29-CONTENTS Page 22
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Valve of the Yellow Hydraulic
System (3063GM)
Installation of the Pressure 406 ALL
Relief Valve of the Yellow
Hydraulic System (3063GM)
PRIORITY VALVE 29-13-33
REMOVAL/INSTALLATION 401 ALL
Removal of the Priority Valve of 401 ALL
the Yellow Hydraulic System
(3064GM)
Installation of the Priority Valve 406 ALL
of the Yellow Hydraulic System
(3064GM)
VALVE - FLUID SAMPLING 29-13-34
REMOVAL/INSTALLATION 401 ALL
Removal of the Fluid Sampling 401 ALL
Valve of the Yellow Hydraulic
System (3187GM)
Installation of the Fluid Sampling 406 ALL
Valve of the Yellow Hydraulic
System (3187GM)
CHECK VALVE - ENGINE 2 THRUST REVERSER 29-13-35
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine 2 Thrust 401 001-049, 051-099
Reverser Check Valve (3010KM2) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Engine 2 405 001-049, 051-099
Thrust Reverser Check Valve 101-149, 151-199
(3010KM2) 201-249, 251-299
301-399, 401-499
CHECK VALVE - ENGINE 2 PUMP DELIVERY 29-13-36
REMOVAL/INSTALLATION 401 ALL
Removal of the Engine 2 Yellow 401 ALL
Hydraulic Pump Delivery Check
Valve (3050GM).
Installation of the Engine 2 406 ALL
Yellow Hydraulic Pump Delivery
Check Valve (3050GM).
CHECK VALVE - ENGINE 2 PUMP CASE DRAIN 29-13-37
REMOVAL/INSTALLATION 401 ALL
Removal of the Engine 2 Pump 401 ALL
Case-drain Check Valve (3041GM)
29-CONTENTS Page 23
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Installation of the Engine 2 Pump 405 ALL
Case-Drain Check Valve (3041GM)
SELF SEALING COUPLING ENGINE 2 PUMP 29-13-38
SUCTION
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine 2 Pump 401 001-049, 051-099
Suction Self-Sealing Coupling 101-149, 151-199
(3672GM) 201-249, 251-299
301-399, 401-499
Installation of the Engine 2 Pump 405 001-049, 051-099
Suction Self-Sealing Coupling 101-149, 151-199
(3672GM) 201-249, 251-299
301-399, 401-499
COUPLING HALF - QUICK DISCONNECT 29-13-39
ENGINE 2 PUMP SUCTION
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine 2 Pump 401 001-049, 051-099
Suction Quick-Disconnect Coupling 101-149, 151-199
Half (3038GM) 201-249, 251-299
301-399, 401-499
Installation of the Engine 2 Pump 405 001-049, 051-099
Suction Quick-Disconnect Coupling 101-149, 151-199
Half (3038GM) 201-249, 251-299
301-399, 401-499
RESERVOIR 29-13-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Yellow Hydraulic 401 ALL
Reservoir
Installation of the Yellow 410 ALL
Hydraulic Reservoir
Removal of the Quantity Indicator 420 ALL
of the Yellow Hydraulic Reservoir
Installation of the Quantity 426 ALL
Indicator of the Yellow Hydraulic
Reservoir
Removal of the Low Level Switch of 433 ALL
the Yellow Hydraulic Reservoir
Installation of the Low Level 437 ALL
Switch of the Yellow Hydraulic
Reservoir
29-CONTENTS Page 24
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Drain Valve of the 443 ALL
Yellow Reservoir
Installation of the Drain Valve of 448 ALL
the Yellow Reservoir
ACCUMULATOR - YELLOW POWER 29-13-42
REMOVAL/INSTALLATION 401 ALL
Removal of the Yellow Power 401 ALL
Accumulator
Installation of the Yellow Power 405 ALL
Accumulator
FILTER - ENGINE PUMP CASE DRAIN 29-13-43
SERVICING 1 301 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Servicing of the Engine Pump 301 001-049, 051-099
Case-Drain Filter (3084GM) 101-149, 151-199
201-249, 251-299
301-399, 401-499
SERVICING 2 301 501-509, 511-526
528-599,
Servicing of the Engine-Pump 301 501-509, 511-526
Case-Drain Filter 528-599,
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine-Pump 401 001-049, 051-099
Case-Drain Filter (3084GM) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Engine-Pump 405 001-049, 051-099
Case-Drain Filter (3084GM) 101-149, 151-199
201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Engine Pump 401 501-509, 511-526
Case-Drain Filter (3084GM) 528-599,
Installation of the Engine Pump 406 501-509, 511-526
Case-Drain Filter (3084GM) 528-599,
Removal of the Differential 412 501-509, 511-526
Pressure Indicator (DPI) 528-599,
Installation of the Differential 416 501-509, 511-526
Pressure Indicator (DPI) 528-599,
FILTER - LP 29-13-44
29-CONTENTS Page 25
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
SERVICING 301 ALL
Servicing of the LP-Filter 301 ALL
(3002GM)
Replacement of the Clogging 307 ALL
Indicator
FILTER - LP 29-13-44
REMOVAL/INSTALLATION 401 ALL
Removal of the Low Pressure Filter 401 ALL
Assembly (3002GM)
Installation of the Low Pressure 405 ALL
Filter Assembly (3002GM)
FILTER HP 29-13-45
SERVICING 301 ALL
Servicing of the HP-Filter 301 ALL
(3048GM)
Replacement of the Clogging 307 ALL
Indicator
SLIDE - COMPENSATED 29-13-47
REMOVAL/INSTALLATION 401 ALL
Removal of the Compensated Slide 401 ALL
(3010GM)
Installation of the Compensated 405 ALL
Slide (3010GM)
CHECK VALVE - WTB 29-13-48
REMOVAL/INSTALLATION 401 ALL
Removal of the Check Valve 3170GM 401 ALL
Installation of the Check Valve 406 ALL
3170GM
HYDRAULIC TUBES - ENGINE 2 29-13-49
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Hydraulic Suction 401 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Hydraulic 407 001-049, 051-099
Suction Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Hydraulic Pressure 413 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Hydraulic 419 001-049, 051-099
29-CONTENTS Page 26
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Pressure Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Top Case Drain 424 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Top Case Drain 429 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Lower Case Drain 434 001-049, 051-099
Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Lower Case 438 001-049, 051-099
Drain Hose/Tube Assembly 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Hydraulic 443 001-049, 051-099
Low-Pressure Switch Tube 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Hydraulic 448 001-049, 051-099
Low-Pressure Switch Tube 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Pressure Relief 453 001-049, 051-099
Valve Hose/Tube 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Pressure 459 001-049, 051-099
Relief Valve Hose/Tube 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Check Valve 465 001-049, 051-099
Restrictor Tubes (for Engine 2 101-149, 151-199
1000EM2) 201-249, 251-299
301-399, 401-499
Installation of the Check Valve 471 001-049, 051-099
Restrictor Tubes (for Engine 2 101-149, 151-199
1000EM2) 201-249, 251-299
301-399, 401-499
Removal of the 476 001-049, 051-099
Pressure/Suction/Case Drain/Return 101-149, 151-199
Piping of the Yellow Hydraulic 201-249, 251-299
29-CONTENTS Page 27
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
System in the Engine Pylon 301-399, 401-499
Installation of the 491 001-049, 051-099
Pressure/Suction/Case Drain/Return 101-149, 151-199
Piping of the Yellow Hydraulic 201-249, 251-299
System in the Engine Pylon 301-399, 401-499
Removal of the Yellow HCU Pipe A405 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Yellow HCU Pipe for A420 001-049, 051-099
Flight without HCU Pipe Installed 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Yellow HCU A441 001-049, 051-099
Pipe 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Yellow HCU A455 001-049, 051-099
Pipe after Flight without HCU Pipe 101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Engine 2 A472 001-049, 051-099
Thrust-Reverser Hydraulic-Supply 101-149, 151-199
Hoses 201-249, 251-299
301-399, 401-499
Installation of the Engine 2 A479 001-049, 051-099
Thrust-Reverser Hydraulic-Supply 101-149, 151-199
Hoses 201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Hydraulic Suction 401 501-509, 511-526
Tubes 528-599,
Installation of the Hydraulic 409 501-509, 511-526
Suction Tubes 528-599,
Removal of the Hydraulic Pressure 416 501-509, 511-526
Tubes 528-599,
Installation of the Hydraulic 423 501-509, 511-526
Pressure Tubes 528-599,
Removal of the Hydraulic Case 433 501-509, 511-526
Drain Tubes 528-599,
Installation of the Hydraulic Case 438 501-509, 511-526
Drain Tubes 528-599,
Removal of the 445 501-509, 511-526
Pressure/Suction/Case Drain/Return 528-599,
Piping of the Yellow Hydraulic
29-CONTENTS Page 28
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
System in the Engine Pylon
Installation of the 457 501-509, 511-526
Pressure/Suction/Case Drain/Return 528-599,
Piping of the Yellow Hydraulic
System in the Engine Pylon
INSPECTION/CHECK 1 601 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Visual Inspection of the Hydraulic 601 001-049, 051-099
Hoses and Tubes 101-149, 151-199
201-249, 251-299
301-399, 401-499
INSPECTION/CHECK 2 601 501-509, 511-526
528-599,
Visual Inspection of the Hydraulic 601 501-509, 511-526
Hoses and Tubes 528-599,
PUMP - ENGINE 29-13-51
MAINTENANCE PRACTICES 201 ALL
Hydraulic Maintenance Procedure 201 ALL
After an Engine Installation (With
Engine Pump Installed) or After an
Engine Pump Installation
REMOVAL/INSTALLATION 1 401 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
Removal of the Yellow Engine Pump 401 001-049, 051-099
(3030GD) 101-149, 151-199
201-249, 251-299
301-399, 401-499
Installation of the Yellow Engine 410 001-049, 051-099
Pump (3030GD) 101-149, 151-199
201-249, 251-299
301-399, 401-499
REMOVAL/INSTALLATION 2 401 501-509, 511-526
528-599,
Removal of the Engine Pump 401 501-509, 511-526
(3030GD) 528-599,
Installation of the Engine Pump 406 501-509, 511-526
(3030GD) 528-599,
VALVE - ENGINE PUMP FIRE 29-13-52
REMOVAL/INSTALLATION 401 ALL
Removal of the Engine Pump 401 ALL
Fire-Valve (3046GD)
Installation of the Engine Pump 406 ALL
29-CONTENTS Page 29
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Fire-Valve (3046GD)
Removal of the Actuator - Engine 411 ALL
Pump Fire-Valve (3046GD)
Installation of the Actuator - 415 ALL
Engine Pump Fire-Valve (3046GD)
VALVE - ENGINE PUMP FIRE 29-13-52
INSPECTION/CHECK 601 ALL
Inspection of the Engine Pump 601 ALL
Fire-Valve
GROUND CONNECTOR - SELF-SEALING 29-13-63
REMOVAL/INSTALLATION 401 ALL
Removal of the Self-Sealing Ground 401 ALL
Connectors of the Yellow Hydraulic
System
Installation of the Self-Sealing 404 ALL
Ground Connectors of the Yellow
Hydraulic System
29-CONTENTS Page 30
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Pressurization of the Hydraulic 205 ALL
Reservoirs through the Ground
Connector
29-CONTENTS Page 31
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Air Pressure Gage 409 ALL
of the Blue Hydraulic System
Installation of the Air Pressure 411 ALL
Gage of the Blue Hydraulic System
Removal of the Air Pressure Gage 414 ALL
of the Yellow Hydraulic System
Installation of the Air Pressure 417 ALL
Gage of the Yellow Hydraulic
System
VALVE - MANUAL DEPRESSURIZATION 29-14-16
RESERVOIR
REMOVAL/INSTALLATION 401 ALL
Removal of the Reservoir 401 ALL
Depressurization Valve of the
Green Hydraulic System
Installation of the Reservoir 404 ALL
Depressurization Valve of the
Green Hydraulic System
Removal of the Reservoir 410 ALL
Depressurization Valve of the Blue
Hydraulic System
Installation of the Reservoir 413 ALL
Depressurization Valve of the Blue
Hydraulic System
Removal of the Reservoir 418 ALL
Depressurization Valve of the
Yellow Hydraulic System
Installation of the Reservoir 421 ALL
Depressurization Valve of the
Yellow Hydraulic System
RELIEF VALVE - AIR 29-14-17
REMOVAL/INSTALLATION 401 ALL
Removal of the Air Relief Valve of 401 ALL
the Green Hydraulic System
(1005GM)
Installation of the Air Relief 405 ALL
Valve of the Green Hydraulic
System (1005GM)
Removal of the Air Relief Valve of 409 ALL
the Blue Hydraulic System (2005GM)
Installation of the Air Relief 412 ALL
Valve of the Blue Hydraulic System
(2005GM)
Removal of the Air Relief Valve of 416 ALL
the Yellow Hydraulic System
(3005GM)
29-CONTENTS Page 32
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Installation of the Air Relief 419 ALL
Valve of the Yellow Hydraulic
System (3005GM)
CHECK VALVE - RESERVOIR PRESSURE 29-14-18
REMOVAL/INSTALLATION 401 ALL
Removal of the Reservoir Pressure 401 ALL
Check Valves (1388GM, 2388GM,
3388GM)
Installation of the Reservoir 410 ALL
Pressure Check Valves (1388GM,
2388GM, 3388GM)
PRESSURIZATION UNIT - RESERVOIR 29-14-41
SERVICING 301 ALL
Servicing of the Reservoir 301 ALL
Pressurization Filter
MANIFOLD - AIR PRESSURIZATION 29-14-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Reservoir 401 ALL
Pressurization Unit (1360GM)
Installation of the Reservoir 405 ALL
Pressurization Unit (1360GM)
Removal of the Outlet Non-Return 413 ALL
Valve of the Reservoir
Pressurization Unit
Installation of the Outlet 416 ALL
Non-Return Valve of the Reservoir
Pressurization Unit
SEPARATOR - HYDRAULIC FLUID 29-14-42
REMOVAL/INSTALLATION 401 ALL
Removal of the Hydraulic Fluid 401 ALL
Separator
Installation of the Hydraulic 405 ALL
Fluid Separator
Removal of the Filter Element of 409 ALL
the Water Separator
Installation of the Filter Element 413 ALL
of the Water Separator
VALVE - PRESSURE REDUCING 29-14-43
REMOVAL/INSTALLATION 401 ALL
Removal of the Pressure Reducing 401 ALL
Valve
Installation of the Pressure 405 ALL
Reducing Valve
HOSE - RESERVOIR PRESSURIZATION, LEFT 29-14-49
ENGINE BLEED
REMOVAL/INSTALLATION 401 ALL
29-CONTENTS Page 33
Aug 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Reservoir 401 ALL
Pressurization Hose (1674GM)
Installation of the Reservoir 408 ALL
Pressurization Hose (1674GM)
Removal of the Reservoir 416 ALL
Pressurization Tube in the Pylon
Installation of the Reservoir 428 ALL
Pressurization Tube in the Pylon
29-CONTENTS Page 34
Nov 01/09
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
REMOVAL/INSTALLATION 401 ALL
Removal of the Manual Selector 401 ALL
Valve (1134GQ)
Installation of the Manual 405 ALL
Selector Valve (1134GQ)
29-CONTENTS Page 35
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
1883GP and 1884GP)
Operation 20 ALL
During Flight 20 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-399, 401-403
During Ground Maintenance Tasks 21 001-049, 051-099
101-149, 151-199
201-233, 236-238
301-399, 401-403
During Ground Maintenance Tasks 21 234-235, 239-249
251-299, 404-499
501-509, 511-526
528-599,
MANIFOLD - GROUND LEAKAGE MEASUREMENT 29-19-41
REMOVAL/INSTALLATION 401 ALL
Removal of the Ground 401 001-049, 051-099
Leakage-Measurement Manifold 101-149, 151-199
(1146GM) of the Green Hydraulic 201-233, 236-238
System 301-306, 401-403
Installation of the Ground 405 001-049, 051-099
Leakage-Measurement Manifold 101-149, 151-199
(1146GM) of the Green Hydraulic 201-233, 236-238
System 301-306, 401-403
Removal of the Ground 411 ALL
Leakage-Measurement Manifold
(2146GM) of the Blue Hydraulic
System
Installation of the Ground 416 001-049, 051-099
Leakage-Measurement Manifold 101-149, 151-199
(2146GM) of the Blue Hydraulic 201-233, 236-238
System 301-306, 401-403
Removal of the Ground 422 001-049, 051-099
Leakage-Measurement Manifold 101-149, 151-199
(3146GM) of the Yellow Hydraulic 201-233, 236-238
System 301-306, 401-403
Installation of the Ground 425 001-049, 051-099
Leakage-Measurement Manifold 101-149, 151-199
(3146GM) of the Yellow Hydraulic 201-233, 236-238
System 301-306, 401-403
SOLENOID VALVE - LEAKAGE MEASUREMENT 29-19-51
REMOVAL/INSTALLATION 401 001-049, 051-058
101-101,
Removal of the Leakage-Measurement 401 001-049, 051-058
Solenoid Valve (1150GP) 101-101,
Installation of the 405 001-049, 051-058
29-CONTENTS Page 36
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Leakage-Measurement Solenoid Valve 101-101,
(1150GP)
Removal of the Leakage-Measurement 412 001-049, 051-058
Solenoid Valve (2150GP) 101-101,
Installation of the 416 001-049, 051-058
Leakage-Measurement Solenoid Valve 101-101,
(2150GP)
Removal of the Leakage-Measurement 423 001-049, 051-058
Solenoid Valve (3150GP) 101-101,
Installation of the 427 001-049, 051-058
Leakage-Measurement Solenoid Valve 101-101,
(3150GP)
Removal of the Pilot Valves of the 434 001-049, 051-058
Leakage-Measurement Solenoid 101-101,
Valves
Installation of the Pilot Valves 441 001-049, 051-058
of the Leakage-Measurement 101-101,
Solenoid Valves
_________________________
AUXILIARY HYDRAULIC POWER 29-20-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
29-CONTENTS Page 37
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
RAT Ground Retraction Module 29 001-049, 051-061
(2455GE) 101-105, 201-203
RAT Ground Check Module (2027GE) 29 001-049, 051-061
101-105, 201-203
RAT Control Panel 31 ALL
Electrical and Hydraulic 35 ALL
Override Pushbutton Switches
(24XE, 2805GE)
Operation 35 ALL
Retracted Position 35 ALL
Retracted Position 39 062-099, 106-149
204-249, 251-299
501-509, 511-526
528-599,
Retracted Position 39 151-199, 301-399
401-499,
Extension 39 ALL
RAT Operation 44 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Retraction 45 001-049, 051-061
101-105, 201-203
Retraction 46 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Test 49 ALL
RAT Functional Test 49 001-049, 051-061
101-105, 201-203
RAT Functional Test 49 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Retraction Test 49 ALL
29-CONTENTS Page 38
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Extension of the Ram Air Turbine 210 062-099, 106-149
(RAT) on the Ground 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Retraction of the Ram Air Turbine 214 062-099, 106-149
(RAT) on the Ground 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal and Installation to 218 001-049, 051-061
Inspect the Filter Element of the 101-105, 201-203
Ram Air Turbine and Cleaning
Procedure of the Filter Element
Installation of the Safety Device 226 001-049, 051-061
of the Ram Air Turbine 101-105, 201-203
Removal of the Safety Device of 229 001-049, 051-061
the Ram Air Turbine 101-105, 201-203
Installation of the Safety Device 232 062-099, 106-149
of the Ram Air Turbine 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the Safety Device of 236 062-099, 106-149
the Ram Air Turbine 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
29-CONTENTS Page 39
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
RAT using Ground Test Unit and
Check of Filter Indicator
Operational Check of Ram Air 554 062-099, 106-149
Turbine Automatic Deployment 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Operational Test of the Manual 560 062-099, 106-149
Deployment and the Retraction of 151-199, 204-249
the Ram Air Turbine 251-299, 301-399
401-499, 501-509
511-526, 528-599
Operational Check of RAT Manual 567 062-099, 106-149
Deployment and Functional Check of 151-199, 204-249
RAT using Ground Test Unit, 251-299, 301-399
followed by Check of Filter 401-499, 501-509
Indicator 511-526, 528-599
Functional Check of Anti-icing 596 062-099, 106-149
Device Magnets 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Remove Ram Air Turbine AGCM and A503 001-049, 051-061
Pump for Bench Test 101-105, 201-203
Adjustment of the RAT Interlock A505 062-099, 106-149
Proximity Switch 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Visual Inspection of the RAT A511 ALL
Blades (Aluminum Blades)
29-CONTENTS Page 40
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
528-599,
Remove RAT, Jack and AGCM for 610 103-105, 203-203
Overhaul and Replace with new or
Reconditioned Units
29-CONTENTS Page 41
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Removal of the Ram Air Turbine 401 001-049, 051-061
2140GE 101-105, 201-203
Installation of the Ram Air 409 001-049, 051-061
Turbine 2140GE 101-105, 201-203
Removal of the Ram Air Turbine 418 062-099, 106-149
(2GE) 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the Ram Air 427 062-099, 106-149
Turbine (2GE) 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the RAT Hydraulic Pump 440 001-049, 051-061
101-105, 201-203
Installation of the RAT Hydraulic 445 001-049, 051-061
Pump 101-105, 201-203
Removal of the Clogging Indicator 455 001-049, 051-061
101-105, 201-203
Installation of the Clogging 459 001-049, 051-061
Indicator 101-105, 201-203
Removal of the Filter 464 001-049, 051-061
101-105, 201-203
Installation of the Filter 467 001-049, 051-061
101-105, 201-203
Removal of the Turbine Assy of the 473 001-049, 051-061
Ram Air Turbine (RAT) 101-105, 201-203
Installation of the Turbine Assy 477 001-049, 051-061
of the Ram Air Turbine (RAT) 101-105, 201-203
Removal of the RAT Interlock 483 062-099, 106-149
Proximity Switch 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the RAT Interlock 487 062-099, 106-149
Proximity Switch 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the RAT Delta Pressure 491 062-099, 106-149
Indicator 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the RAT Delta 495 062-099, 106-149
29-CONTENTS Page 42
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Pressure Indicator 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the RAT Filter Element A400 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the RAT Filter A404 062-099, 106-149
Element 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the RAT Gerotor A409 001-049, 051-061
Assembly 101-105, 201-203
Installation of the RAT Gerotor A415 001-049, 051-061
Assembly 101-105, 201-203
RAM AIR TURBINE (RAT) 29-22-51
INSPECTION/CHECK 1 601 ALL
Detailed Inspection of Ram Air 601 001-049, 051-061
Turbine ( RAT ) Assembly and Doors 101-105, 201-203
in Deployed Position
Detailed Visual Inspection of the 606 062-099, 106-149
Ram Air Turbine-Assembly and the 151-199, 204-249
Doors in the Deployed Position 251-299, 301-399
401-499, 501-509
511-526, 528-599
MODULE - RAT GROUND CHECK 29-22-52
REMOVAL/INSTALLATION 401 001-049, 051-061
101-105, 201-203
Removal of the RAT Ground Check 401 001-049, 051-061
Module (2027GE) 101-105, 201-203
Installation of the RAT Ground 406 001-049, 051-061
Check Module (2027GE) 101-105, 201-203
JACK - EJECTION, RAT 29-22-53
REMOVAL/INSTALLATION 1 401 ALL
Removal of the RAT Ejection Jack 401 001-049, 051-061
(2454GE) 101-105, 201-203
Installation of the RAT Ejection 406 001-049, 051-061
Jack (2454GE) 101-105, 201-203
Removal of the RAT Actuator (1GE) 413 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
29-CONTENTS Page 43
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Installation of the RAT Actuator 419 062-099, 106-149
(1GE) 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the Eye-End of the RAT 427 ALL
Actuator
Installation of the Eye-End of the 434 ALL
RAT Actuator
Removal of the Solenoid Valve 442 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the Solenoid Valve 447 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the Pressure Switch 452 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the Pressure 457 062-099, 106-149
Switch 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Removal of the RAT Stowed Switch 462 062-099, 106-149
151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Installation of the RAT Stowed 467 062-099, 106-149
Switch 151-199, 204-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
MODULE - JACK CONTROL, RAT 29-22-54
REMOVAL/INSTALLATION 401 001-049, 051-061
101-105, 201-203
Removal of the RAT Jack Control 401 001-049, 051-061
Module (2455GE) 101-105, 201-203
Installation of the RAT Jack 406 001-049, 051-061
Control Module (2455GE) 101-105, 201-203
29-CONTENTS Page 44
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
29-CONTENTS Page 45
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Ground Service Cart
Depressurize the Green and Yellow 208 ALL
Hydraulic Systems after Operation
of the PTU
Disconnection of the Isolation 210 ALL
Coupling of the Power Transfer
Unit (PTU)
Connection of the Isolation 212 ALL
Coupling of the Power Transfer
Unit (PTU)
29-CONTENTS Page 46
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Component Description 5 ALL
Electric Pump 3075GX 5 ALL
Hand Pump 3009GM 12 ALL
Operation 12 ALL
29-CONTENTS Page 47
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Installation of the Yellow 404 ALL
Electric Pump Phase-Unbalance
Detector (3808GX)
CHECK VALVE - ELECTRIC PUMP DELIVERY, 29-24-21
YELLOW
REMOVAL/INSTALLATION 401 ALL
Removal of the Yellow E-Pump Check 401 ALL
Valve (3083GM)
Installation of the Yellow E-Pump 405 ALL
Check Valve (3083GM)
PUMP - ELECTRIC 29-24-51
REMOVAL/INSTALLATION 401 ALL
Removal of the Electric Pump 401 ALL
(3075GX)
Installation of the Electric Pump 409 ALL
(3075GX)
CONTACTOR - YELLOW ELECTRIC PUMP 29-24-55
SUPPLY
REMOVAL/INSTALLATION 401 ALL
Removal of the Contactor - Yellow 401 ALL
Electric Pump Supply (3805GX,
3806GX)
Installation of the Contactor - 404 ALL
Yellow Electric Pump Supply
(3805GX, 3806GX)
Test of the Yellow 407 ALL
Electric-Pump-Supply Contactor
(3805GX)
Test of the Yellow Electric-Pump 411 ALL
External Power-Supply Contactor
(3806GX)
__________
INDICATING 29-30-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
___________
INDICATING 29-30-00
DEACTIVATION/REACTIVATION 401 ALL
Integrity Check of the RAT after 401 ALL
RAT FAULT Warning
Refer to the MMEL TASK: 401 ALL
29-30-04-H)
Deactivation of the Reservoir 408 ALL
Low-Level Warning
Refer to the MMEL TASK: 408 ALL
29-CONTENTS Page 48
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
29-30-04-5)
Reactivation of the Reservoir 412 ALL
Low-Level Warning
Refer to the MMEL TASK: 412 ALL
29-30-04-5)
___________
INDICATING 29-30-00
INSPECTION/CHECK 601 ALL
Check of System Pressure 601 ALL
Indication on the ECAM Display
Unit
Check of the Reservoir Quantity 605 ALL
Indication on the ECAM Display
Unit
29-CONTENTS Page 49
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Refer to the MMEL TASK: 410 ALL
29-30-03-A)
Reactivation of the Reservoir 415 ALL
Quantity Indication of the Yellow
Hydraulic System on the ECAM
Refer to the MMEL TASK: 415 ALL
29-30-03-A)
Deactivation of the Hydraulic 418 ALL
Reservoir Quantity-Indicator
(1834GQ)
Refer to the MMEL TASK: 29-20-01 418 ALL
Reactivation of the Hydraulic 421 ALL
Reservoir Quantity-Indicator
(1834GQ)
Refer to the MMEL TASK: 29-20-01 421 ALL
29-CONTENTS Page 50
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
29-CONTENTS Page 51
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the System Pressure 418 ALL
Switch (3151GN)
Installation of the System 421 ALL
Pressure Switch (3151GN)
29-CONTENTS Page 52
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
ECAM (Flight) Warnings 10 151-199, 301-399
401-499,
CFDS (Maintenance) Warning 10 103-105, 203-203
29-CONTENTS Page 53
Feb 01/10
R
CES
CHAPTER 29
__________
HYDRAULIC POWER
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
PRESSURE SWITCH - RESERVOIR AIR 29-34-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Reservoir Pressure 401 ALL
Switch of the Green Hydraulic
System
Installation of the Reservoir 405 ALL
Pressure Switch of the Green
Hydraulic System
Removal of the Reservoir Pressure 410 ALL
Switch of the Blue Hydraulic
System
Installation of the Reservoir 413 ALL
Pressure Switch of the Blue
Hydraulic System
Removal of the Reservoir Pressure 418 ALL
Switch of the Yellow Hydraulic
System
Installation of the Reservoir 421 ALL
Pressure Switch of the Yellow
Hydraulic System
PRESSURE SWITCH - AIR, BLUE RESERVOIR 29-34-13
REMOVAL/INSTALLATION 401 001-049, 051-099
101-149, 201-249
251-299, 501-509
511-526, 528-599
Removal of the Air Pressure Switch 401 001-049, 051-099
(2387GH) 101-149, 201-249
251-299, 501-509
511-526, 528-599
Installation of the Air Pressure 405 001-049, 051-099
Switch (2387GH) 101-149, 201-249
251-299, 501-509
511-526, 528-599
29-CONTENTS Page 54
Feb 01/10
R
CES
HYDRAULIC POWER - GENERAL - DESCRIPTION AND OPERATION
_____________________________________________________
1. _______
General
(Ref. Fig. 001)
The aircraft has three main hydraulic systems. They are identified as the
Green, Blue and Yellow systems. Together they supply hydraulic power at
3000 psi (206 bar) to the main power users. These include the flight
controls, landing gear, cargo doors, brakes and thrust reversers. Services
which are not used during flight (cargo doors, brakes, landing gear and
nosewheel steering) are isolated from the main supply.
(Ref. Fig. 003, 004)
The three systems are not hydraulically connected. Where possible they are
kept apart to keep to a minimum the effect of engine or tire burst, or other
damage. There are no hydraulic pipes in the passenger cabin or flight
compartment.
(Ref. Fig. 005)
High pressure (HP) pipes which are not in fire zones are made of titanium
alloy and are not painted. HP pipes in fire zones are made of stainless
steel. Low pressure (LP) pipes are made of light alloy and are painted for
protection against corrosion. In certain special areas (landing gear bays),
the LP pipes are made of stainless steel or titanium alloy. Stainless steel
and titanium alloy pipes are electrically bonded with bonding leads and
clips. It is not necessary to bond light alloy pipes. Flexible pipes are
used where it is necessary because there is vibration or movement between
components.
(Ref. Fig. 006)
Manifolds are used where possible in both the HP and LP systems. The maximum
quantity of components are installed on the manifolds to prevent damage to
or movement of the pipes when components are replaced. The manifolds have
bobbin type connections for some components.
EFF :
ALL 29-00-00
Page 1
Feb 01/10
CES
Symbols
Figure 001
EFF :
ALL 29-00-00
Page 2
Feb 01/98
CES
Hydraulic Power Users
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 3
Feb 01/08
CES
Hydraulic Power Users
Figure 002A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-00-00
Page 4
Feb 01/10
CES
Hydraulic Components - Location
Figure 003
EFF :
ALL 29-00-00
Page 5
Aug 01/05
R
CES
Hydraulic Components - Location
Figure 004
EFF :
ALL 29-00-00
Page 6
Aug 01/05
R
CES
Pipeline and Component Identification
Figure 005
EFF :
ALL 29-00-00
Page 7
Aug 01/05
R
CES
Manifold Connections
Figure 006
EFF :
ALL 29-00-00
Page 8
Aug 01/05
R
CES
The seal drains of some components (emergency generator, power control
units, power transfer unit and electric pumps) and the pressure relief
valves of the reservoirs are connected to the seal drain system. This system
collects the fluid leakage from these components and keeps it in containers
which can be emptied on the ground. This prevents the collection of
hydraulic fluid in the aircraft structure where it may cause a risk of fire.
An air bleed from the pneumatic system of the aircraft pressurizes the
reservoirs to 50 psi (3.5 bar) . This makes sure that there is a sufficient
supply of fluid to the pumps in all conditions.
2. __________________
System Description
A. Main System
EFF :
ALL 29-00-00
Page 9
Feb 01/10
CES
R Hydraulic Power - Schematic
Figure 007 (SHEET 1)
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 10
Nov 01/06
CES
R Hydraulic Power - Schematic
Figure 007 (SHEET 2)
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 11
Nov 01/06
CES
R Hydraulic Power - Schematic
Figure 007 (SHEET 3)
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 12
Nov 01/06
CES
Hydraulic Power - Schematic
Figure 007A
R
EFF :
301-304,
062-099, 106-149, 204-233, 236-238, 29-00-00
Page 13/14
Feb 01/08
CES
Hydraulic Power - Schematic
R Figure 007B
R
EFF :
151-199, 29-00-00
Page 15/16
May 01/05
CES
INTENTIONALLY BLANK
R
29-00-00
Page 17
Aug 01/05
CES
Hydraulic Power - Schematic
Figure 007C (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 18
Feb 01/10
CES
Hydraulic Power - Schematic
Figure 007C (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 19
Feb 01/10
CES
Hydraulic Power - Schematic
Figure 007C (SHEET 3)
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 20
Feb 01/10
CES
INTENTIONALLY BLANK
R
29-00-00
Page 21
May 01/07
CES
Hydraulic Power - Schematic
Figure 007D (SHEET 1)
R
EFF :
305-399, 401-403, 29-00-00
Page 22
Nov 01/07
CES
Hydraulic Power - Schematic
Figure 007D (SHEET 2)
R
EFF :
305-399, 401-403, 29-00-00
Page 23
Nov 01/07
CES
Hydraulic Power - Schematic
Figure 007D (SHEET 3)
R
EFF :
305-399, 401-403, 29-00-00
Page 24
Nov 01/07
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
The three systems are each pressurized by one main pump. The Green system
pump is connected to the left engine and the Yellow system pump is
connected to the right engine. The Green and Yellow pumps supply
hydraulic power when their engine operates. The electric pump of the Blue
system starts automatically when any one of the engines operates. The
three system main pumps are usually set to operate permanently. If
necessary (because of a system fault, or for servicing), the pumps can be
set to off from the flight compartment.
There are three ground service panels, one for each main system. The Blue
and Green ground service panels are in the left belly fairing. The Yellow
ground service panel is in the right belly fairing. All of the ground
service panels are aft of the main landing-gear compartment.
EFF :
ALL 29-00-00
Page 25
Feb 01/10
CES
Line Routing of Forward Part
Figure 008
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 26
Feb 01/08
CES
Line Routing of Forward Part
Figure 008A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-00-00
Page 27
Feb 01/10
CES
INTENTIONALLY BLANK
R
29-00-00
Page 28
May 01/07
CES
Line Routing of Center Part
Figure 009
R
EFF :
ALL 29-00-00
Page 29/30
May 01/07
CES
Line Routing of Aft Part
Figure 010
R
EFF :
ALL 29-00-00
Page 31
May 01/07
CES
B. Auxiliary Systems
NOTE : The Blue Electric pump can be used as a auxiliary power unit for
____
maintenance purposes when the aircraft is on the ground.
The RAT of the Blue system is in a compartment in the left belly fairing,
forward of the main landing-gear compartment. It extends into the airflow
automatically when there is a total failure of AC busbars 1XP and 2XP.
The crew can operate it from the flight compartment if necessary. The RAT
supplies hydraulic power to the Blue system. If there is an electrical
failure, the RAT also supplies the controlled speed motor generator
(CSM/G) which gives electrical power to the aircraft.
The hand pump of the Yellow system is on the Yellow ground service panel.
It is used to operate the cargo doors if no electric power is available.
3. ____________
Power Supply
EFF :
ALL 29-00-00
Page 32
May 01/07
R
CES
Electrical Power Supply
Figure 011
R
EFF :
001-049, 051-061, 101-102, 201-202, 29-00-00
Page 33/34
May 01/07
CES
R **ON A/C 062-099, 103-149, 151-199, 203-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
The hydraulic system gets electrical power from the AC and DC systems of the
aircraft.
4. Control
______________________
and Indication
(Ref. Fig. 012, 013)
A. Control
Control of the main systems is usually automatic but the crew can control
the systems from the flight compartment when necessary. Most of the
controls are on the two overhead panels 40VU and 50VU.
EFF :
ALL 29-00-00
Page 35
Feb 01/10
CES
It also has the RAT hydraulic override switch to deploy the RAT. Panel
50VU has the pushbutton switches which control the three leakage
measurement selectors. These are used for servicing only. Also on panel
50VU is the override switch of the Blue electric pump. This switch makes
it possible to operate the electric pump of the Blue system when the
aircraft is on the ground and the two engines are stopped.
The FIRE pushbutton switches on the overhead panel (section 20VU) control
the motorized valves in the suction lines to the engine pumps.
B. Indication
EFF :
ALL 29-00-00
Page 36
May 01/07
R
CES
Electrical Power Supply
Figure 011A
R
EFF : 062-099, 103-149, 151-199, 203-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-00-00
Page 37/38
Feb 01/10
528-599,
CES
Hydraulic System Control
Figure 012
EFF :
ALL 29-00-00
Page 39
May 01/07
CES
Hydraulic System Indication
Figure 013
EFF :
ALL 29-00-00
Page 40
May 01/07
CES
HYDRAULIC POWER - GENERAL - MAINTENANCE PRACTICES
_________________________________________________
TASK 29-00-00-910-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 201
Feb 01/05
CES
3. __________
Job Set-up
Subtask 29-00-00-860-060
(a) Make sure that all persons and equipment are clear of the flight
controls and the landing gear doors.
4. Procedure
_________
Subtask 29-00-00-910-051
(1) Do not mix hydraulic fluid of the phosphate ester type with hydraulic
fluid of the mineral-base type. This mixture causes a jelly in the
hydraulic systems which can damage the system. This could cause a
reduction in aircraft safety. These types of fluid are used in the
hydraulic systems and landing gear respectively. Thus there must be
precautions to prevent any mixture of the fluids.
(2) Read and make sure you fully understand these precautions before you
start work with hydraulic fluid.
(a) Before you start work, clean your hands, wrists and forearms and
apply barrier cream.
(b) Apply barrier cream under your fingernails and into creases of
your skin.
(d) If hydraulic fluid gets into your eyes, immediately irrigate your
eyes with clear cold water and report the incident.
(e) Always clean your hands, wrists and forearms with soap and warm
water when it was necessary to touch hydraulic fluid.
EFF :
ALL 29-00-00
Page 202
Feb 01/98
CES
(f) Remove clothing which is soaked with hydraulic fluid as soon as
possible.
Subtask 29-00-00-941-052
B. Technical Precautions
NOTE : Obey these technical precautions when you work on the hydraulic
____
system.
Hydraulic fluid causes damage to many materials, included are:
- rubber
- copper
- titanium
- plastics
- paints.
(1) Make sure that the hydraulic fluid does not touch the aircraft other
than components in the hydraulic system. Keep to a minimum the
hydraulic fluid which falls accidentally during maintenance. Clean up
such hydraulic fluid so that it can not go into adjacent areas. This
is also to prevent future incorrect reports of hydraulic fluid leaks.
When you clean up hydraulic fluid, use dry cloth and clean the area
with CLEANING AGENTS (Material No. 11-003).
(2) When you clean metal parts, before you assemble them, use only
CLEANING AGENTS (Material No. 11-003). Make sure that all of the
solvent is removed before you assemble the parts.
(3) Use only approved hydraulic fluid when you fill the reservoirs,
filter bowls, pumps or other hydraulic components before
installation.
(4) Make sure that you prevent the contamination of hydraulic fluids with
unapproved hydraulic fluids, fuels, oil, water or unwanted material.
EFF :
ALL 29-00-00
Page 203
Feb 01/98
CES
(6) Before you connect the ground power supply to the aircraft, make sure
that the fluid specifications (of the cart and the aircraft) are the
same.
EFF :
ALL 29-00-00
Page 204
Feb 01/98
CES
TASK 29-00-00-870-001
Bleeding Procedure of the Green Hydraulic System Upstream of the Engine Pump
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 205
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-061
(3) Make sure that the hydraulic reservoir of the Green hydraulic system
is pressurized. If necessary pressurize it (Ref. TASK 29-14-00-614-
002).
Subtask 29-00-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
EFF :
ALL 29-00-00
Page 206
Nov 01/09
R
CES
R
Subtask 29-00-00-010-055
4. Procedure
_________
Subtask 29-00-00-870-050
(2) Loosen the nut of the case drain hose until the air (or hydraulic
fluid mixed with air bubbles) comes out of the connection.
(3) Tighten the nut of the case drain hose when the hydraulic fluid flows
freely.
(4) TORQUE the nut to between 260 and 320 lbf.in (2.93 and 3.61 m.daN).
(5) Do the check for Air in the Green hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Green hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-002)
EFF :
ALL 29-00-00
Page 207
May 01/09
CES
- do the bleeding procedure of the Green hydraulic system
downstream of the engine pump (Ref. TASK 29-00-00-870-003).
(8) Make sure that the level of the hydraulic fluid in the reservoir of
the Green hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
R
5. Close-up
________
Subtask 29-00-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Close the left fan cowl door (Ref. TASK 71-13-00-410-040) or
R (Ref. TASK 71-13-00-410-040) or
R (Ref. TASK 71-13-00-410-010) or
R (Ref. TASK 71-13-00-410-801).
R
Subtask 29-00-00-865-059
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 3701GD.
R
EFF :
ALL 29-00-00
Page 208
May 01/09
CES
INTENTIONALLY BLANK
R
29-00-00
Page 209
May 01/09
CES
INTENTIONALLY BLANK
R
29-00-00
Page 210
Aug 01/08
CES
TASK 29-00-00-870-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 211
Nov 01/07
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-062
(3) Make sure that the hydraulic reservoir of the Green hydraulic system
is pressurized. If necessary pressurize it (Ref. TASK 29-14-00-614-
002).
Subtask 29-00-00-010-060
B. Open the main doors of the main landing gear (Ref. TASK 32-12-00-010-
001).
4. Procedure
_________
Subtask 29-00-00-870-052
(2) Loosen the nut of the case drain hose of the PTU until the air (or
hydraulic fluid mixed with air bubbles) comes out of the connection.
EFF :
ALL 29-00-00
Page 212
Nov 01/07
R
CES
(3) Tighten the nut of the case drain hose when the hydraulic fluid flows
freely.
(4) TORQUE the nut of the case drain hose to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
(5) Do the check for Air in the Green hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Green hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-001)
- do the bleeding procedure of the Green hydraulic system
downstream of the engine pump (Ref. TASK 29-00-00-870-003).
5. Close-up
________
Subtask 29-00-00-860-075
(2) Make sure that the level of the hydraulic fluid in the reservoir of
the Green hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(3) Make sure that the air pressure in the reservoir of the Green
hydraulic system is not less than 50 psi (3.4473 bar). If necessary
pressurize the reservoir (Ref. TASK 29-14-00-614-002).
Subtask 29-00-00-410-061
B. Close the main doors of the main landing gear (Ref. TASK 32-12-00-410-
001).
EFF :
ALL 29-00-00
Page 213
Nov 01/07
R
CES
TASK 29-00-00-870-003
Bleeding Procedure of the Green Hydraulic System Downstream of the Engine Pump
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 214
Nov 01/07
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/FCDC1/SPLY 20CE1 B10
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/FCDC2/SPLY 20CE2 Q20
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
R
EFF :
ALL 29-00-00
Page 215
Nov 01/07
CES
Subtask 29-00-00-860-063
(3) Make sure that the hydraulic reservoir of the Green hydraulic system
is pressurized. If necessary pressurize it (Ref. TASK 29-14-00-614-
002).
4. Procedure
_________
Subtask 29-00-00-870-054
(2) Make sure that the slat and flap control lever on the center pedestal
is in the 0 position.
(3) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(4) Make sure that the two side-stick controllers are in the neutral
position and that there is no priority on them.
(5) Pressurize the Green hydraulic system with a ground power supply
(Ref. TASK 29-10-00-863-001).
EFF :
ALL 29-00-00
Page 216
Feb 01/08
CES
(6) Extend and retract the spoilers (Ref. TASK 27-64-00-710-001).
(7) Move one of the two side-stick controllers to the left and then to
the right position. Do this a minimum of five times to operate the
ailerons.
(8) Pull and push the side-stick controller not less than five times to
operate the elevators.
(10) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this not less than five
times to operate the rudder.
(12) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position. This is to operate the trimmable horizontal
stabilizer.
(14) Operate the nose wheel steering not less than five times.
(17) Do the check for air in the Green hydraulic system (Ref. TASK 29-00-
00-210-001):
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Green hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 217
Feb 01/08
CES
- do the bleeding procedure of the Green hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-002).
Subtask 29-00-00-870-054-A
(3) Make sure that the slat and flap control lever on the center pedestal
is in the 0 position.
(4) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(5) Make sure that the two side stick controllers are in the neutral
position and that there is no priority on them.
(7) Make sure that the pressure in the Green hydraulic system is 3000 psi
(206.8427 bar).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 218
Feb 01/10
511-526, 528-599,
CES
(8) Extend and retract the spoilers (Ref. TASK 27-64-00-710-001).
NOTE : You must operate only the spoilers and ignore the specific
____
test procedure of the system which is given in the related
task.
(9) Move one of the two side-stick controllers not less than five times
to the left and then to the right position to operate the ailerons.
(10) Pull and push the side stick controller not less than five times to
operate the elevators.
(12) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this a minimum of five
times to operate the rudder.
(14) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position to operate the trimmable horizontal stabilizer.
(16) Stop the engine 1 (Ref. TASK 71-00-00-710-028), or stop the dry
motoring of the engine 1 (Ref. TASK 71-00-00-710-001).
(17) Do the check for air in the Green hydraulic system (Ref. TASK 29-00-
00-210-001):
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Green hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-002)
- do the bleeding procedure of the Green hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-001).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-00-00
Page 219
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
Subtask 29-00-00-870-066
(3) Make sure that the slat and flap control lever on the center pedestal
is in the 0 position.
(4) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(5) Make sure that the two side-stick controllers are in the neutral
position and that there is no priority on them.
(7) Make sure that the pressure in the Green hydraulic system is 3000 psi
(206.8427 bar).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 220
Feb 01/08
CES
(8) Extend and retract the spoilers (Ref. TASK 27-64-00-710-001).
(9) Move one of the two side-stick controllers to the left and then to
the right position. Do this not less than five times to operate the
ailerons.
(10) Pull and push the side stick controller not less than five times to
operate the elevators.
(12) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this not less than five
times to operate the rudder.
(14) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position to operate the trimmable horizontal stabilizer.
(16) Operate the nose wheel steering not less than five times.
(17) Stop the engine 1 (Ref. TASK 71-00-00-710-028), or stop the dry
motoring of the engine 1 (Ref. TASK 71-00-00-710-001).
(18) Do the check for air in the Green hydraulic system (Ref. TASK 29-00-
00-210-001):
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Green hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-002)
- do the bleeding procedure of the Green hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 221
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 29-00-00-870-066-A
(3) Make sure that the slat and flap control lever on the center pedestal
is in the 0 position.
(4) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(5) Make sure that the two side-stick controllers are in the neutral
position and that there is no priority on them.
(7) Make sure that the pressure in the Green hydraulic system is 3000 psi
(206.8427 bar).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-00-00
Page 222
Nov 01/08
CES
(8) Extend and retract the spoilers (Ref. TASK 27-64-00-710-001).
(9) Move one of the two side stick controllers to the left and then to
the right position. Do this not less than five times to operate the
ailerons.
(10) Pull and push the side stick controller not less than five times to
operate the elevators.
(12) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this not less than five
times to operate the rudder.
(14) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position. This is to operate the trimmable horizontal
stabilizer.
(16) Stop the engine 1 (Ref. TASK 71-00-00-710-028), or stop the dry
motoring of the engine 1 (Ref. TASK 71-00-00-710-001).
(17) Do the check for air in the Green hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Green hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-002)
- do the bleeding procedure of the Green hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-001).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-00-00
Page 223
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 29-00-00-870-066-B
(3) Make sure that the slat and flap control lever on the center pedestal
is in the 0 position.
(4) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(5) Make sure that the two side-stick controllers are in the neutral
position and that there is no priority on them.
(7) Make sure that the pressure in the Green hydraulic system is 3000 psi
(206.8427 bar).
R
EFF :
501-509, 511-526, 528-599, 29-00-00
Page 224
Feb 01/10
CES
(8) Extend and retract the spoilers (Ref. TASK 27-64-00-710-001).
(9) Move one of the two side stick controllers to the left and then to
the right position. Do this not less than five times to operate the
ailerons.
(10) Pull and push the side stick controller not less than five times to
operate the elevators.
(12) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this not less than five
times to operate the rudder.
(14) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position. This is to operate the trimmable horizontal
stabilizer.
(16) Stop down the engine 1 (Ref. TASK 71-00-00-710-018), or stop the dry
motoring of the engine 1 (Ref. TASK 71-00-00-710-045).
(17) Do the check for air in the Green hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Green hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-001).
- do the bleeding procedure of the Green hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-002).
R
EFF :
501-509, 511-526, 528-599, 29-00-00
Page 225
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 29-00-00-860-076
(1) Make sure that the level of the hydraulic fluid in the reservoir of
the Green hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(2) Make sure that the air pressure in the reservoir of the Green
hydraulic system is not less than 50 psi (3.4473 bar). If necessary
pressurize the reservoir (Ref. TASK 29-14-00-614-002).
EFF :
ALL 29-00-00
Page 226
Nov 01/07
R
CES
TASK 29-00-00-870-004
Bleeding Procedure of the Yellow Hydraulic System Upstream of the Engine Pump
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 227
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-064
(3) Make sure that the hydraulic reservoir of the Yellow hydraulic system
is pressurized. If necessary pressurize it (Ref. TASK 29-14-00-614-
002).
Subtask 29-00-00-865-070
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
EFF :
ALL 29-00-00
Page 228
Nov 01/09
R
CES
R
Subtask 29-00-00-010-063
4. Procedure
_________
Subtask 29-00-00-870-059
(1) Put a CONTAINER 10 L(2 1/2 USGAL) under the engine pump.
(2) Loosen the nut of the case drain hose until the air (or the hydraulic
fluid mixed with air bubbles) comes out of the connection.
(3) Tighten the nut of the case drain hose when the hydraulic fluid flows
freely.
(4) TORQUE the nut to between 260 and 320 lbf.in (2.93 and 3.61 m.daN).
(5) Do the check for Air in the Yellow hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Yellow hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-005).
EFF :
ALL 29-00-00
Page 229
May 01/09
CES
- do the bleeding procedure of the Yellow hydraulic system
upstream of the Yellow E-Pump (Ref. TASK 29-00-00-870-006).
- do the bleeding procedure of the Yellow hydraulic system
downstream of the engine pump (Ref. TASK 29-00-00-870-007).
(7) Make sure that the level of the hydraulic fluid in the reservoir of
the Yellow hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(8) Make sure that the air pressure in the reservoir of the Yellow
hydraulic system is not less than 50 psi (3.4473 bar). If necessary
pressurize the reservoir (Ref. TASK 29-14-00-614-002).
R
5. Close-up
________
Subtask 29-00-00-410-065
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Close the left fan cowl door (Ref. TASK 71-13-00-410-040) or
R (Ref. TASK 71-13-00-410-040) or
R (Ref. TASK 71-13-00-410-010) or
R (Ref. TASK 71-13-00-410-801).
R
Subtask 29-00-00-865-071
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 3701GD.
R
EFF :
ALL 29-00-00
Page 230
May 01/09
CES
INTENTIONALLY BLANK
R
29-00-00
Page 231
May 01/09
CES
INTENTIONALLY BLANK
R
29-00-00
Page 232
May 01/09
CES
TASK 29-00-00-870-005
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 233
Nov 01/07
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-065
(3) Make sure that the hydraulic reservoir of the Yellow hydraulic system
is pressurized. If necessary pressurize it (Ref. TASK 29-14-00-614-
002).
Subtask 29-00-00-010-064
B. Open the main doors of the main landing gear (Ref. TASK 32-12-00-010-
001).
4. Procedure
_________
Subtask 29-00-00-870-060
(2) Loosen the nut of the case drain hose of the PTU until the air (or
hydraulic fluid mixed with air bubbles) comes out of the connection.
EFF :
ALL 29-00-00
Page 234
Nov 01/07
R
CES
(3) Tighten the nut of the case drain hose when the hydraulic fluid flows
freely.
(4) TORQUE the nut of the case drain hose to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
(5) Do the check for Air in the Yellow hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Yellow hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-004)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the Yellow E-Pump (Ref. TASK 29-00-00-870-006)
- do the bleeding procedure of the Yellow hydraulic system
downstream of the engine pump (Ref. TASK 29-00-00-870-007).
5. Close-up
________
Subtask 29-00-00-860-066
(2) Make sure that the level of the hydraulic fluid in the reservoir of
the Yellow hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(3) Make sure that the air pressure in the reservoir of the Yellow
hydraulic system is not less than 50 psi (3.4473 bar). If necessary
pressurize the reservoir (Ref. TASK 29-14-00-614-002).
EFF :
ALL 29-00-00
Page 235
Nov 01/07
R
CES
Subtask 29-00-00-410-066
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the main doors of the main landing gear (Ref. TASK 32-12-00-
410-001).
R
EFF :
ALL 29-00-00
Page 236
Nov 01/07
CES
TASK 29-00-00-870-006
Bleeding Procedure of the Yellow Hydraulic System Upstream of the Yellow E-Pump
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-00-00
Page 237
Nov 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-067
(3) Make sure that the hydraulic reservoir of the Yellow hydraulic system
is pressurized. If necessary pressurize it (Ref. TASK 29-14-00-614-
002).
4. Procedure
_________
Subtask 29-00-00-870-061
(2) Loosen the nut of the case drain hose of the E-pump until the air (or
hydraulic fluid mixed with air bubbles) comes out of the connection.
(3) Tighten the nut of the case drain hose when the hydraulic fluid flows
freely.
R
EFF :
ALL 29-00-00
Page 238
Nov 01/07
CES
(4) TORQUE the nut of the case drain hose to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
(5) Do the check for Air in the Yellow hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Yellow hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-004)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-005)
- do the bleeding procedure of the Yellow hydraulic system
downstream of the engine pump (Ref. TASK 29-00-00-870-007).
5. Close-up
________
Subtask 29-00-00-860-068
(2) Make sure that the level of the hydraulic fluid in the reservoir of
the Yellow hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(3) Make sure that the air pressure in the reservoir of the Yellow
hydraulic system is not less than 50 psi (3.4473 bar). If necessary
pressurize the reservoir (Ref. TASK 29-14-00-614-002).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-00-00
Page 239
Nov 01/07
R
CES
TASK 29-00-00-870-007
Bleeding Procedure of the Yellow Hydraulic System Downstream of the Engine Pump
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-00-00
Page 240
Nov 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-00-00
Page 241
Nov 01/07
CES
3. __________
Job Set-up
Subtask 29-00-00-865-072
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/FCDC1/SPLY 20CE1 B10
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/FCDC2/SPLY 20CE2 Q20
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 29-00-00-860-069
(3) Make sure that the hydraulic reservoir of the Yellow hydraulic system
is pressurized. If necessary pressurize it (Ref. TASK 29-14-00-614-
002).
4. Procedure
_________
Subtask 29-00-00-870-062
EFF :
ALL 29-00-00
Page 242
Feb 01/08
CES
pump and upstream of the PTU, when you do the bleeding procedure
with an engine run.
(2) Make sure that the slat flap control lever on the center pedestal is
in the 0 position.
(3) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(4) Make sure that the two side stick controllers are in the neutral
position and that there is no priority on them.
(7) Move one of the two side stick controllers not less than five times
to the left and then to the right position to operate the ailerons.
(8) Pull and push the side stick controller not less than five times to
operate the elevators.
(10) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward to operate the rudder. Do
this not less than five times.
(12) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position to operate the trimmable horizontal stabilizer.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 243
Feb 01/08
CES
(14) Extend the flaps fully (Ref. TASK 27-50-00-866-008).
(19) Do the check for air in the Yellow hydraulic system (Ref. TASK 29-00-
00-210-001):
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Yellow hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-004)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-005)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the Yellow E-Pump (Ref. TASK 29-00-00-870-006).
Subtask 29-00-00-870-062-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 244
Feb 01/10
511-526, 528-599,
CES
- do a level check of the reservoir
- add fluid as necessary.
(2) Make sure that the slat flap control lever on the center pedestal is
in the 0 position.
(3) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(4) Make sure that the two side-stick controllers are in the neutral
position and that there is no priority on them.
(7) Move one of the two side-stick controllers to the left and then to
the right position. Do this not less than five times to operate the
ailerons.
(8) Pull and push the side-stick controller not less than five times to
operate the elevators.
(10) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this not less than five
times to operate the rudder.
(12) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position. This is to operate the trimmable horizontal
stabilizer.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-00-00
Page 245
Feb 01/10
CES
(16) Operate the nose wheel steering not less than five times.
(20) Do the check for air in the Yellow hydraulic system (Ref. TASK 29-00-
00-210-001):
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Yellow hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-004)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-005)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the Yellow E-Pump (Ref. TASK 29-00-00-870-006).
Subtask 29-00-00-870-063
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 246
Feb 01/10
511-526, 528-599,
CES
(2) Do the bleeding procedure of the Yellow hydraulic system upstream of
the PTU (Ref. TASK 29-00-00-870-005).
(3) Make sure that the slat flap control lever on the center pedestal is
in the 0 position.
(4) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(5) Make sure that the two side stick controllers are in the neutral
position and that there is no priority on them.
(7) Make sure that the pressure in the Yellow hydraulic system is 3000
psi (206.8427 bar).
(9) Move one of the two side stick controllers to the left and then to
the right position. Do this not less than five times to operate the
ailerons.
(10) Pull and push the side stick controller not less than five times to
operate the elevators.
(12) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this not less than five
times to operate the rudder.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 247
Feb 01/08
CES
(14) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position to operate the trimmable horizontal stabilizer.
(18) Stop the engine 2 (Ref. TASK 71-00-00-710-028), or stop the dry
motoring of the engine 2 (Ref. TASK 71-00-00-710-001).
(19) Pressurize the Yellow hydraulic system with the electric pump
(Ref. TASK 29-24-00-863-001).
(22) Do the check for air in the Yellow hydraulic system (Ref. TASK 29-00-
00-210-001):
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Yellow hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-004)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-005)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the Yellow E-Pump (Ref. TASK 29-00-00-870-006).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 248
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 29-00-00-870-063-A
(3) Make sure that the slat flap control-lever on the center pedestal is
in the 0 position.
(4) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(5) Make sure that the two side stick controllers are in the neutral
position and that there is no priority on them.
(7) Make sure that the pressure in the Yellow hydraulic system is 3000
psi (206.8427 bar).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-00-00
Page 249
Nov 01/08
CES
(8) Extend and retract the spoilers (Ref. TASK 27-64-00-710-001).
(9) Move one of the two side-stick controllers to the left and then to
the right position. Do this not less than five times to operate the
ailerons.
(10) Pull and push the side-stick controller not less than five times to
operate the elevators.
(12) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this not less than five
times to operate the rudder.
(14) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position. This is to operate the trimmable horizontal
stabilizer.
(18) Operate the nose wheel steering not less than five times.
(19) Stop the engine 2 (Ref. TASK 71-00-00-710-028), or stop the dry
motoring of the engine 2 (Ref. TASK 71-00-00-710-001).
(20) Pressurize the Yellow hydraulic system with the electric pump
(Ref. TASK 29-24-00-863-001).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-00-00
Page 250
Nov 01/08
CES
(23) Do the check for air in the Yellow hydraulic system (Ref. TASK 29-00-
00-210-001):
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Yellow hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-004)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-005)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the Yellow E-Pump (Ref. TASK 29-00-00-870-006).
Subtask 29-00-00-870-063-B
(3) Make sure that the slat flap control-lever on the center pedestal is
in the 0 position.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-00-00
Page 251
Feb 01/10
CES
(4) Make sure that the speed-brake control lever on the center pedestal
is in the RET position.
(5) Make sure that the two side-stick controllers are in the neutral
position and that there is no priority on them.
(7) Make sure that the pressure in the Yellow hydraulic system is 3000
psi (206.8427 bar).
(9) Move one of the two side stick controllers to the left and then to
the right position. Do this not less than five times to operate the
ailerons.
(10) Pull and push the side-stick controller not less than five times to
operate the elevators.
(12) Push the left rudder pedal (on one of the two rudder pedal pairs) and
then the right rudder pedal fully forward. Do this not less than five
times to operate the rudder.
(14) Turn the pitch-trim control wheel to the nose-down and then to the
nose-up position. This is to operate the trimmable horizontal
stabilizer.
(18) Operate the nose wheel steering not less than five times.
R
EFF :
501-509, 511-526, 528-599, 29-00-00
Page 252
Feb 01/10
CES
(19) Stop the engine 2 (Ref. TASK 71-00-00-710-018), or stop the dry
motoring of the engine 2 (Ref. TASK 71-00-00-710-045).
(20) Pressurize the Yellow hydraulic system with the electric pump
(Ref. TASK 29-24-00-863-001).
(23) Do the check for air in the Blue hydraulic system (Ref. TASK 29-00-
00-210-001):
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
(b) If the result is not satisfactory after two bleeding cycles, you
must:
- do the bleeding procedure of the Yellow hydraulic system
upstream of the engine pump (Ref. TASK 29-00-00-870-004)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the PTU (Ref. TASK 29-00-00-870-005)
- do the bleeding procedure of the Yellow hydraulic system
upstream of the Yellow E-Pump (Ref. TASK 29-00-00-870-006).
5. Close-up
________
Subtask 29-00-00-860-070
(1) Make sure that the level of the hydraulic fluid in the reservoir of
the Yellow hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(2) Make sure that the air pressure in the reservoir of the Yellow
hydraulic system is not less than 50 psi (3.4473 bar). If necessary
pressurize the reservoir (Ref. TASK 29-14-00-614-002).
R
EFF :
ALL 29-00-00
Page 253
Feb 01/08
CES
TASK 29-00-00-870-008
Bleeding Procedure of the Blue Hydraulic System Upstream of the Blue E-Pump
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-00-00
Page 254
May 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-071
(3) Make sure that the hydraulic reservoir of the Blue hydraulic system
is depressurized (Ref. TASK 29-14-00-614-001).
Subtask 29-00-00-865-073
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-00-00
Page 255
Aug 01/08
R
CES
INTENTIONALLY BLANK
R
29-00-00
Page 256
May 01/08
CES
4. Procedure
_________
Subtask 29-00-00-870-064
(1) Put a CONTAINER 10 L(2 1/2 USGAL) under the Blue E-pump.
(2) Disconnect the case drain line (2) of the Blue E-pump from the
housing (1) of the case drain filter (2084GM).
(3) Install a blanking plug (4) in the open port of the housing (1).
(4) Connect the adapter hose (3) to the case drain line (2).
(5) Put the end of the adapter hose (3) in the container.
(6) Make sure that the fluid level in the Blue reservoir is correct. Add
fluid as necessary (Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-
29-611-002).
(7) Slowly pressurize the Blue hydraulic reservoir so that the air or the
mixture of hydraulic fluid and air comes out from the adapter hose
(3) and into the container (Ref. TASK 29-14-00-614-002).
(8) Depressurize the Blue hydraulic reservoir when the hydraulic fluid
flows freely without air (Ref. TASK 29-14-00-614-001).
(9) Disconnect the adapter hose (3) from the case drain line (2).
(10) Remove the blanking plug (4) from the housing (1).
(11) Make sure that the hydraulic line end-fittings are serviceable.
(12) Connect the case drain line (2) to the housing (1).
(13) TORQUE the nut of the case drain line (2) to between 2.9 and 3.2
m.daN (21.38 and 23.59 lbf.ft).
R
EFF :
ALL 29-00-00
Page 257
Nov 01/07
CES
Installation of the Bleeding Adapter Hose at the Case Drain Filter Housing
Figure 201/TASK 29-00-00-991-013
R
EFF :
ALL 29-00-00
Page 258
Nov 01/07
CES
(14) Keep the reservoir depressurization valve (2087GM) open and fill the
reservoir to 7.0 l (1.8491 USgal).
(15) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(16) Do the check for Air in the Blue hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
R
5. Close-up
________
Subtask 29-00-00-860-072
(2) Make sure that the level of the hydraulic fluid in the reservoir of
the Blue hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(3) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-00-00-865-075
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ.
EFF :
ALL 29-00-00
Page 259
May 01/08
CES
TASK 29-00-00-870-009
Bleeding Procedure of the Blue Hydraulic System Downstream of the Blue E-Pump
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 260
May 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-865-074
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/FCDC1/SPLY 20CE1 B10
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/FCDC2/SPLY 20CE2 Q20
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 29-00-00-860-073
(3) Make sure that the hydraulic reservoir of the Blue hydraulic system
is pressurized. If necessary pressurize it (Ref. TASK 29-14-00-614-
002).
EFF :
ALL 29-00-00
Page 261
May 01/08
R
CES
INTENTIONALLY BLANK
R
29-00-00
Page 262
May 01/08
CES
4. Procedure
_________
Subtask 29-00-00-870-065
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
NOTE : When you operate the flight controls, you must monitor the
____
ECAM display and read the level of the reservoir. If the fluid
level becomes low, add fluid as necessary (Ref. TASK 12-12-29-
611-002) or (Ref. TASK 12-12-29-611-001).
(a) Make sure that the slat flap control lever on the center pedestal
is in the 0 position.
(b) Make sure that the speed-brake control lever on the center
pedestal is in the RET position.
(c) Make sure that the two side stick controllers are in the neutral
position and that there is no priority on them.
NOTE : You must operate only the spoilers and ignore the specific
____
test procedure of the system which is given in the related
task.
(e) Move one of the two side stick controllers to the left and then
to the right, and back to the neutral position to operate the
ailerons. Do this procedure two times.
(f) Extend and retract the slats (Ref. TASK 27-80-00-866-004) and
(Ref. TASK 27-80-00-866-005). Do this procedure two times.
R
EFF :
ALL 29-00-00
Page 263
Nov 01/07
CES
(g) Operate the flap wing tip brake (Ref. TASK 27-51-00-710-001). Do
this procedure two times.
NOTE : You must operate only the flap wing tip brake and ignore
____
the specific test procedure of the system which is given
in the related task.
(h) Operate the slat wing tip brake (Ref. TASK 27-81-00-710-001). Do
this procedure two times.
NOTE : You must operate only the slat wing tip brake and ignore
____
the specific test procedure of the system which is given
in the related task.
(a) Pressurize the Blue hydraulic system with the Blue E-pump
(Ref. TASK 29-10-00-863-003).
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF :
ALL 29-00-00
Page 264
Nov 01/07
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
ESS TR and DC ESS indications.
- the SHED indication comes into view
below the AC ESS and DC ESS busbar
indications.
(a) Push the left rudder pedal (on one of the two rudder pedal pairs)
and then the right rudder pedal forward to operate the rudder.
Put the rudder back to the neutral position. Do this procedure
two times.
(b) Pull and push the side stick controller to operate the elevators.
Put the side stick controller in the neutral position. Do this
procedure two times.
EFF :
ALL 29-00-00
Page 265
Nov 01/07
R
CES
(7) Wait approximately 5 minutes before you continue, to let the system
become stable.
(8) Do a check of the fluid level in the Blue reservoir. Add fluid as
necessary (Ref. TASK 12-12-29-611-002) or (Ref. TASK 12-12-29-611-
001).
(9) Do the procedure steps (1) thru (8) again, two more times.
(13) Do the check for Air in the Blue hydraulic system (Ref. TASK 29-00-
00-210-001).
(a) If the check for air is not in the given limits, do the bleeding
procedure again.
R
5. Close-up
________
Subtask 29-00-00-860-074
(1) Make sure that the level of hydraulic fluid in the reservoir of the
Blue hydraulic system is correct. Add fluid as necessary (Ref. TASK
12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
R
EFF :
ALL 29-00-00
Page 266
May 01/08
CES
TASK 29-00-00-864-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-861-058
R
EFF :
ALL 29-00-00
Page 267
May 01/08
CES
Subtask 29-00-00-869-073
B. The following panel gives the circuit breakers for all hydraulic systems:
- for the Green hydraulic system use the circuit breakers 1701GK, 1702GK,
3701GD, 3801GX, 3802GX and 3803GX.
- for the Blue hydraulic system use the circuit breakers 2701GJ and
2702GJ,
- for the Yellow hydraulic system use the circuit breakers 3701GD,
3801GX, 3802GX and 3803GX.
Subtask 29-00-00-865-066
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-00-00-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the HYD key (on the SD, the HYD page
comes into view).
R
EFF :
ALL 29-00-00
Page 268
May 01/08
CES
4. Procedure
_________
Subtask 29-00-00-864-058
(1) Make sure that there is no hydraulic supply from a ground power cart.
(2) On the SD, on the HYD page make sure that the pressure of the related
hydraulic system shows 0 PSI.
Subtask 29-00-00-941-051
(1) Open the access door of the ground service panel related to the
hydraulic system:
- the access door 197CB for the Green system,
- the access door 197EB for the Blue system,
- the access door 198CB for the Yellow system.
(2) Put the warning notices in position to tell persons not to pressurize
the related hydraulic system:
- on the panel 40VU in the cockpit,
- on the ground service panel of the related hydraulic system.
5. Close-up
________
Subtask 29-00-00-865-068
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
NOTE : You must do this close-up only when you have completed the work.
____
(1) For the Green hydraulic system 1701GK, 1702GK, 3701GD, 3801GX,
3802GX, 3803GX.
(3) For the Yellow hydraulic system 3701GD, 3801GX, 3802GX, 3803GX.
R
EFF :
ALL 29-00-00
Page 269
May 01/08
CES
Subtask 29-00-00-410-064
B. Close Access
(2) Close the access door of the related ground service panel:
- for the Green hydraulic system 197CB,
- for the Blue hydraulic system 197EB,
- for the Yellow hydraulic system 198CB.
Subtask 29-00-00-860-051
R
EFF :
ALL 29-00-00
Page 270
May 01/08
CES
TASK 29-00-00-910-003
General Removal and Installation Procedure of the Check Valves in the Hydraulic
Systems
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 271
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-079
(2) Make sure that the Green, Blue or Yellow hydraulic system (as
applicable) is depressurized and put it in the maintenance
configuration (Ref. TASK 29-00-00-864-001).
(3) Put the warning notices in position to tell persons not to pressurize
the Green, Blue or Yellow hydraulic system (as applicable):
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the applicable hydraulic system.
(5) Put a container below the related check valve to collect hydraulic
fluid.
R
EFF :
ALL 29-00-00
Page 272
May 01/08
CES
Subtask 29-00-00-410-067
4. Procedure
_________
Subtask 29-00-00-020-050
(a) Loosen the unions connected to the in- and output of the check
valve.
(b) Remove and discard the O-ring and the back-up rings.
Subtask 29-00-00-860-080
(3) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new O-rings and
to the new back up rings.
R
EFF :
ALL 29-00-00
Page 273
May 01/08
CES
Subtask 29-00-00-420-050
(a) Position the check valves between the hydraulic lines and TORQUE
the unions (Refer to Table I).
(a) Install the check valve with a new O-ring into the manifold and
TORQUE it (Refer to Table II).
(b) Install the union to the check valve and TORQUE it (Refer to
table II).
NOTE : Hold the check valve with a spanner to make sure that you
____
do not apply the higher torque to the manifold.
(a) Make sure that the back-up rings and the O-ring are in the
correct position.
(b) Install the check valve into the manifold and TORQUE it (Refer to
table III).
R
EFF :
ALL 29-00-00
Page 274
May 01/08
CES
Subtask 29-00-00-910-053
R ------------------------------------------------------------------------------
R | THREAD SIZE | TORQUE VALUE | FIN |
R | | m.daN | |
R | | (lbf. in.) | |
R ------------------------------------------------------------------------------
R | INLET | OUTLET | INLET | OUTLET | |
R ------------------------------------------------------------------------------
R | .4375-20UNJF-3A | .5000-20UNJF-3A | 1.526 - 1.639 | 1.978 - 2.204 | 1131GM |
R | | |(135.00-145.00)|(175.00-195.00)| |
R | | | | | 1524GM |
R | | | | | 1704GM |
R | | | | | 2040GM |
R | | | | | 2131GM |
R | | | | | 2467GM |
R | | | | | 3131GM |
R | | | | | 3188GM |
R ------------------------------------------------------------------------------
R | .5625-18UNJF-3A | .7500-16UNJF-3A | 2.430 - 2.769 | 5.311 - 5.763 | 1020GM |
R | | |(215.00-245.00)|(470.00-510.00)| |
R | | | | | 1170GM |
R | | | | | 1277GM |
R | | | | | 1410GM |
R | | | | | 1411GM |
R | | | | | 2041GM |
R | | | | | 2170GM |
R | | | | | 2405GM |
R | | | | | 2410GM |
R | | | | | 2411GM |
R | | | | | 3017GM |
R | | | | | 3020GM |
R | | | | | 3056GM |
R | | | | | 3083GM |
R | | | | | 3170GM |
R | | | | | 3618GM |
R ------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 275
Aug 01/08
CES
Subtask 29-00-00-910-054
R ------------------------------------------------------------------------------
R | THREAD SIZE | TORQUE VALUE | FIN |
R | | m.daN (lbf. in.) | |
R ------------------------------------------------------------------------------
R | INLET | OUTLET | INLET | OUTLET | |
R ------------------------------------------------------------------------------
R | .7500-16UNJF-3A | .8750-14UNJF-3A | 5.311 - 5.763 | 7.006 - 7.684 | 2050GM |
R | | |(470.00-510.00)|(620.00-680.00)| |
R ------------------------------------------------------------------------------
R | .8750-14UNJF-3A | 1.0625-12UNJ-3A | 7.006 - 7.684 |9.662 - 10.679 | 2055GM |
R | | |(620.00-680.00)|(855.00-945.00)| |
R | | | | | 2144GM |
R | | | | | 3024GM |
R ------------------------------------------------------------------------------
R | 1.0625-12UNJ-3A | 1.3125-12UNJ-3A | 9.662-10.679 | 12.882-14.238 | 1019GM |
R | | |(855.00-945.00)|(1140.0-1260.0)| |
R | | | | | 2028GM |
R | | | | | 3019GM |
R ------------------------------------------------------------------------------
R | 1.3125-12UNJ-3A | 1.6250-12UNJ-3A |12.882-14.238 | 17.176-18.984 | 2029GM |
R | | |(1140.0-1260.0)|(1520.0-1680.0)| |
R ------------------------------------------------------------------------------
R | 1.6250-12UNJ-3A | 1.8750-12UNJ-3A | 17.176-18.984 | 21.470-23.730 | 1018GM |
R | | |(1520.0-1680.0)|(1900.0-2100.0)| |
R | | | | | 3018GM |
R ------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 276
Aug 01/08
CES
Subtask 29-00-00-910-055
R -----------------------------------------------------------------------------
R | THREAD SIZE | TORQUE VALUE | FIN |
R | | m.daN (lbf.in.) | |
R -----------------------------------------------------------------------------
R | INLET | OUTLET | INLET | OUTLET | |
R -----------------------------------------------------------------------------
R | .5625-18UNJF-3A | .7500-16UNJF-3A | 2.430 - 2.769 | 3.186 - 3.470 | 1024GM|
R | | |(215.00-245.00)|(281.95-307.08)| |
R -----------------------------------------------------------------------------
R | .7500-16UNJF-3A | .8750-14UNJF-3A | 3.186 - 3.470 | 7.006 - 7.684 | 2057GM|
R | | |(281.95-307.08)|(620.00-680.00)| |
R | | | 5.311 - 5.763 | 4.320 - 4.609 | 3058GM|
R | | |(470.00-510.00)|(382.30-407.88)| |
R -----------------------------------------------------------------------------
R | .8750-14UNJF-3A | 1.0625-12UNJ-3A | 7.5 - 8.3 | 9.662 - 10.679| 1093GM|
R | | |(663.60-734.40)|(855.00-945.00)| |
R | | | | | 2022GM|
R | | | 3.186 - 3.470 | 9.662 - 10.679| 2057GM|
R | | |(281.99-307.08)|(855.00-945.00)| |
R | | | 7.006 - 7.684 | 6.260 - 6.830 | 3093GM|
R | | |(620.00-680.00)|(553.99-604.43)| |
R -----------------------------------------------------------------------------
R | 1.3125-12UNJ-3A | 1.6250-12UNJ-3A | 9.103 - 10.240|17.176 - 18.984| 1022GM|
R | | |(805.58-906.20)|(1520.0-1680.0)| |
R | | | | | 3022GM|
R ------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 277
Aug 01/08
CES
Subtask 29-00-00-910-056
R ------------------------------------------------------------------------------
R | THREAD SIZE | TORQUE VALUE | FIN |
R | | m.daN (lbf.in.) | |
R ------------------------------------------------------------------------------
R | 1.0625-12UNJ-3A | 6.258 - 6.827 | 1094GM |
R | |(533.81 - 604.162) | |
R | | | 2059GM |
R ------------------------------------------------------------------------------
R | 1.6250-12UNJ-3A | 10.240 - 11.380 | 1059GM |
R | |(906.20 - 1007.08) | |
R | | | 3059GM |
R | | | 3094GM |
R -------------------------------------------------------------------------------
Subtask 29-00-00-790-051
H. Leak Test
(1) Make sure that the fluid level in the reservoir of the related
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoirs of the hydraulic systems (Ref. TASK 29-14-
00-614-002).
(3) Pressurize the Green, Yellow or Blue hydraulic system (as applicable)
(Ref. TASK 29-10-00-863-001), (Ref. TASK 29-10-00-863-002) or
(Ref. TASK 29-10-00-863-003).
(5) Depressurize the hydraulic system pressurized above. (Ref. TASK 29-
10-00-864-001), (Ref. TASK 29-10-00-864-002) or (Ref. TASK 29-10-00-
864-003).
EFF :
ALL 29-00-00
Page 278
Aug 01/08
CES
5. Close-up
________
Subtask 29-00-00-860-081
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-00-00
Page 279
May 01/08
R
CES
TASK 29-00-00-910-004
General Rules for Removal and Installation Procedures in the Hydraulic Systems
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 280
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 281
May 01/08
R
CES
3. __________
Job Set-up
Subtask 29-00-00-910-057
R NOTE : AIRBUS recommend that you do not work on all the three hydraulic
____
R systems at the same time with the same maintenance personnel. This
R is to make sure that a possible maintenance error on one system is
R not done again on another system.
R A maintenance error that effects more than one hydraulic system
R can cause a complete hydraulic failure. If maintenance is
R necessary on more than one hydraulic system at the same time,
R different maintenance personnel must be used for each system. A
R test flight must then be done before the aircraft is put back into
R operation.
(2) Make sure that the related hydraulic system is depressurized and put
it in the maintenance configuration (Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the related hydraulic system (Ref. TASK
29-14-00-614-001).
4. Procedure
_________
Subtask 29-00-00-960-050
R NOTE : AIRBUS recommend that you do not work on all the three hydraulic
____
R systems at the same time with the same maintenance personnel. This
R is to make sure that a possible maintenance error on one system is
R not done again on another system.
EFF :
ALL 29-00-00
Page 282
Nov 01/09
CES
Example for a Hydraulic Bulkhead Fitting Installation
Figure 202/TASK 29-00-00-991-014
EFF :
ALL 29-00-00
Page 283
May 01/08
R
CES
R A maintenance error that effects more than one hydraulic system
R can cause a complete hydraulic failure. If maintenance is
R necessary on more than one hydraulic system at the same time,
R different maintenance personnel must be used for each system. A
R test flight must then be done before the aircraft is put back into
R operation.
(a) Loosen the union nuts and disconnect the pipes from the bulkhead
fitting.
(c) Disconnect the locknut and the washer (if installed) from the
bulkhead fitting.
(e) Make sure that the hydraulic line end-fittings are serviceable.
(f) Apply the release agent SPECIAL MATERIALS (Material No. 05-013A)
or a separating foil on the bulkhead.
EFF :
ALL 29-00-00
Page 284
Nov 01/09
CES
(g) Apply the SEALANTS (Material No. 09-013) under the nut of the
bulkhead fitting and the washer (if installed).
(i) Install the bulkhead fitting in the bulkhead with the washer (if
installed) and the locknut.
(j) TORQUE the locknut to the correct torque value (Ref. TASK 20-21-
12-911-001).
(k) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads
of the bulkhead fittings.
(n) TORQUE the union nuts to the correct torque value (Ref. TASK 20-
21-12-911-001).
(p) Apply the STRUCTURE PAINTS (Material No. 16-021A) on the sealant
layer.
(3) Make sure that the level of the fluid in the reservoir of the
applicable hydraulic system is correct. Add fluid as necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002). (Ref.
EFF :
ALL 29-00-00
Page 285
Nov 01/09
R
CES
(7) Do the applicable bleeding procedure:
- (Ref. TASK 29-00-00-870-001)
- (Ref. TASK 29-00-00-870-002)
- (Ref. TASK 29-00-00-870-003)
- (Ref. TASK 29-00-00-870-004)
- (Ref. TASK 29-00-00-870-005)
- (Ref. TASK 29-00-00-870-006)
- (Ref. TASK 29-00-00-870-007)
- (Ref. TASK 29-00-00-870-008)
- (Ref. TASK 29-00-00-870-009)
(8) Mark the tightened union nuts and the locknut with a red line
(Ref. TASK 20-23-22-910-001).
5. Close-up
________
Subtask 29-00-00-910-058
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-00-00
Page 286
Nov 01/09
R
CES
TASK 29-00-00-210-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 287
Nov 01/09
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-089
EFF :
ALL 29-00-00
Page 288
Nov 01/09
R
CES
(5) Make sure that the hydraulic reservoir of the applicable hydraulic
system is pressurized to a minimum of 50 psi (3.4473 bar). If
necessary pressurize it (Ref. TASK 29-14-00-614-002).
Subtask 29-00-00-865-081
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-00-00-210-053
(1) Do the subsequent steps to make sure that there is no air in the
hydraulic system.
(b) Depressurize the Green hydraulic system and let the hydraulic
reservoir level become stable in 1 minute (Ref. TASK 29-10-00-
864-001).
(d) Read the gage of the Green reservoir and record the fluid level.
EFF :
ALL 29-00-00
Page 289
Nov 01/09
R
CES
(f) After 5 minutes read the gage of the Green reservoir again and
record the fluid level.
1
_ If the difference between the two levels is more than 2 l
(0.5283 USgal), do the related bleeding procedure: (Ref. TASK
29-00-00-870-001), (Ref. TASK 29-00-00-870-002), (Ref. TASK
29-00-00-870-003).
2
_ If the difference is not more than 2 l (0.5283 USgal) , no
bleeding operation is necessary.
Subtask 29-00-00-210-054
(1) Do the subsequent steps to make sure that there is no air in the
hydraulic system.
(a) Pressurize the Blue hydraulic system until the hydraulic pressure
is stable (Ref. TASK 29-10-00-863-003).
(b) Depressurize the Blue hydraulic system and let the hydraulic
reservoir level become stable in 1 minute (Ref. TASK 29-10-00-
864-003).
(d) Read the gage of the Blue reservoir and record the fluid level.
(f) After 5 minutes read the gage of the Blue reservoir again and
record the fluid level.
1
_ If the difference between the two levels is more than 1 l
(0.2641 USgal), do the related bleeding procedure: (Ref. TASK
29-00-00-870-008), (Ref. TASK 29-00-00-870-009), (Ref. TASK
29-00-00-870-010).
EFF :
ALL 29-00-00
Page 290
Nov 01/09
R
CES
2
_ If the difference is not more than 1 l (0.2641 USgal) , no
bleeding operation is necessary.
Subtask 29-00-00-210-055
(1) Do the subsequent steps to make sure that there is no air in the
hydraulic system.
(b) Depressurize the Yellow hydraulic system and let the hydraulic
reservoir level become stable in 1 minute (Ref. TASK 29-10-00-
864-002).
(d) Read the gage of the Yellow reservoir and record the fluid level.
(f) After 5 minutes read the gage of the Yellow reservoir again and
record the fluid level.
1
_ If the difference between the two levels is more than 1.5 l
(0.3962 USgal), do the related bleeding procedure (Ref. TASK
29-00-00-870-004), (Ref. TASK 29-00-00-870-005), (Ref. TASK
29-00-00-870-006) (Ref. TASK 29-00-00-870-007).
2
_ If the difference is not more than 1.5 l (0.3962 USgal), no
bleeding operation is necessary.
EFF :
ALL 29-00-00
Page 291
Nov 01/09
R
CES
5. Close-up
________
Subtask 29-00-00-860-090
(1) Make sure that the hydraulic reservoir of the applicable hydraulic
system is pressurized. If necessary pressurize it (Ref. TASK 29-14-
00-614-002).
(2) Make sure that the level of the hydraulic fluid in the reservoir of
the Yellow hydraulic system is correct. Add fluid if necessary
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-00-00
Page 292
Nov 01/09
CES
HYDRAULIC POWER - GENERAL - ADJUSTMENT/TEST
___________________________________________
TASK 29-00-00-710-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
WARNING : MAKE SURE THAT THE RAT TRAVEL RANGE IS CLEAR BEFORE YOU
_______
EXTEND/RETRACT THE RAT.
1. __________________
Reason for the Job
To make sure that the hydraulic system is safe after maintenance work on the
electrical system.
EFF :
ALL 29-00-00
Page 501
Feb 01/02
CES
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 502
May 01/04
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-082
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001) .
(3) On the ECAM control panel, push the HYD key. Make sure that the HYD
page comes into view on the ECAM lower DU.
4. Procedure
_________
Subtask 29-00-00-870-067
A. Bleeding
NOTE : The subsequent bleeding procedures are only necessary after the
____
replacement of hydraulic components, or opening of the hydraulic
system(s).
EFF :
ALL 29-00-00
Page 503
May 01/04
CES
- (Ref. TASK 29-00-00-870-007).
Subtask 29-00-00-710-051
Subtask 29-00-00-710-052
C. Operational Tests
(2) Do the operational test of the hydraulic fire shut-off valve of the
applicable hydraulic system (Ref. TASK 29-10-00-710-001).
EFF :
ALL 29-00-00
Page 504
May 01/04
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. On the overhead panel 50VU: In less than 15 s on the ECAM lower DU:
- lift the guard and set the - the color of the system name and
applicable HYD/LEAK MEASUREMENT system arrow change to amber.
VALVE pushbutton switch (P/BSW)
to OFF (the OFF light comes
on).
NOTE : When you set the P/BSW to on, the ECAM lower DU can change to the
____
ELEC page. Also the single chime audio warning and MASTER CAUT light
operate. You can ignore these indications. Cancel the MASTER CAUT
light and set the HYD page on the ECAM lower DU to find the hydraulic
indications.
Subtask 29-00-00-710-053
D. Do the operational test of the Yellow auxiliary power (Ref. TASK 29-24-
00-710-001).
Subtask 29-00-00-710-054
(1) Do the operational test of the manual deployment and the retraction
of the RAT (Ref. TASK 29-22-00-710-003).
EFF :
ALL 29-00-00
Page 505
May 01/05
CES
R **ON A/C 062-099, 106-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-00-00-710-054-A
(1) Do the operational test of the manual deployment and the retraction
of the RAT (Ref. TASK 29-22-00-710-007).
Subtask 29-00-00-710-055
5. Close-up
________
Subtask 29-00-00-860-083
EFF :
ALL 29-00-00
Page 506
Feb 01/10
CES
HYDRAULIC POWER - GENERAL - INSPECTION/CHECK
____________________________________________
TASK 29-00-00-790-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE CLEAR.
_______
MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR
DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 601
Aug 01/03
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-910-052
A. Standard Practices
(1) For a correct analysis of component leak rates and leakage checks,
you must obey the subsequent steps:
(a) Before you do a check on a hydraulic system that has not operated
during its time in storage, you must:
- pressurize the system and operate the components
- remove all the signs of hydraulic fluid and clean the surface
of the component.
EFF :
ALL 29-00-00
Page 602
May 01/09
CES
(b) Hydraulic tube connections seal when you force the metal-to-metal
surfaces of the component parts together. If you find a leak at a
hydraulic tube connection, you must tighten the nut to the
specified torque. If the leak continues, you must replace the
defective components.
(c) If possible, operate the components for some cycles before you do
an external leak check.
Subtask 29-00-00-010-050
B. Get Access
Subtask 29-00-00-941-050
(1) If the component has a seal drain connection, disconnect the drain
pipe from it.
(2) Make sure that the surface of the component is clean and that you
remove all the hydraulic fluid and the fluid stains.
(3) Put a piece of cloth or paper below the component, to absorb the
fluid. Make sure that it does not touch parts which turn or move.
EFF :
ALL 29-00-00
Page 603
May 01/09
R
CES
4. Procedure
_________
Subtask 29-00-00-863-050
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
R CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
R AND/OR DAMAGE.
R Subtask 29-00-00-863-050-A
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
R CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
R AND/OR DAMAGE.
EFF :
ALL 29-00-00
Page 604
Feb 01/10
CES
R CAUTION : DURING GROUND RUNNING, CONCERN FOR FAN BLADE INTEGRITY
_______
R PROHIBITS STABILISED ENGINE OPERATION IN THE FOLLOWING SPEED
R RANGE:
R - FOR PRE-SCN17/V A/C: DO NOT STABILISE THE ENGINE BETWEEN 61%
R TO 74% N1 SPEED RANGE
R - FOR POST-SCN17/V A/C (SERVICE BULLETIN A320-73-1075):
R STABILISED OPERATION OF THE ENGINE BETWEEN APPROXIMATELY 60% TO
R 74% N1 SPEED RANGE (LIMITS ARE A FUNCTION OF OUTSIDE
R TEMPERATURE) WILL BE PROHIBITED BY THE EEC, AS THE SOFTWARE
R INCLUDES THE KEEP-OUT-ZONE FOR ON-GROUND, STATIC OPERATION.
R THEREFORE, THE PILOT MAY NOTICE A DIFFERENCE IN ENGINE POWER
R RESPONSE COMPARED TO AN ENGINE WITH PRE-SCN17/V SOFTWARE. REFER
R TO SERVICE BULLETIN A320-73-1075 FOR MORE DETAILS.
Subtask 29-00-00-790-050
-------------------------------------------------------------------------------
| Equipment | Normal Operation Limit | Dispatch Limit to |
| | | Avoid Delay |
|---------------------------|------------------------|------------------------|
|1. HYDRAULIC PUMP | | |
| Engine Driven Pump (EDP) | | |
| Electric Motor Pump (EMP)| | |
| Ram Air Turbine (RAT) | | |
R
EFF : 001-049, 051-061, 101-105, 201-203,
501-509, 511-526, 528-599,
29-00-00
Page 605
Feb 01/10
CES
-------------------------------------------------------------------------------
| Equipment | Normal Operation Limit | Dispatch Limit to |
| | | Avoid Delay |
|---------------------------|------------------------|------------------------|
| Power Transfer Unit (PTU)| | |
|---------------------------|------------------------|------------------------|
| Static Seals | None | 2 drops in 10 min |
|(at Unions and Connections)| | |
|---------------------------|------------------------|------------------------|
| Static Casing (Housing) | 1 drop in 10 min | 1 drop/min |
|---------------------------|------------------------|------------------------|
| Shaft Seal | 2 drops/min. | 8 drops/min. |
| (system pressurized) | RAT: 2 drops/hour | RAT: 6 drops/hour |
|---------------------------|------------------------|------------------------|
| Shaft Seal | EDP: 5 drops/min | EDP: 60 drops/min |
| (in operation) | EMP: 5 drops/min | EMP: 30 drops/min |
| | RAT: 1 drop/min | RAT: 1 drop/min |
| | PTU: 5 drops/min | PTU: 30 drops/min |
|---------------------------|------------------------|------------------------|
|2. SERVOCONTROL | | |
| Elevator | | |
| Aileron | | |
| Rudder | | |
| Spoiler | | |
|---------------------------|------------------------|------------------------|
| Yaw Damper | (see NOTE 4.) | (see NOTE 4.) |
|---------------------------|------------------------|------------------------|
| Static Seal | None | 2 drops in 10 min |
| (system pressurized) | | |
|---------------------------|------------------------|------------------------|
| Dynamic Seal | 1 drop in 10 min | Elevator: 6 drops in |
| (system pressurized) | | 10 min (see NOTE 1.) |
| | | Aileron: 6 drops in |
| | | 10 min. (see NOTE 1.) |
| | | Rudder : 30 drops/min |
| | | Spoiler: 30 drops/min |
|---------------------------|------------------------|------------------------|
| Dynamic Seal | 1 drop in 10 cycles | Elevator: 3 drops in |
| (in operation) | | 10 cycles (see NOTE 1.)|
| | | Aileron: 3 drops in |
| | | 10 cycles (see NOTE 1.)|
| | | Rudder: 15 drops/cycle |
| | | Spoiler: 15 drops/ |
| | | cycle |
|---------------------------|------------------------|------------------------|
|3. ACTUATORS | | |
| For Example: | | |
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 606
Feb 01/10
R
CES
-------------------------------------------------------------------------------
| Equipment | Normal Operation Limit | Dispatch Limit to |
| | | Avoid Delay |
|---------------------------|------------------------|------------------------|
| Landing Gear Actuator | | |
| Landing Gear Door Actuator| | |
| Cargo Door Actuator | | |
|---------------------------|------------------------|------------------------|
| Static Seals | None | 2 drops in 10 min |
|---------------------------|------------------------|------------------------|
| Rod Seal | 1 drop/min | 30 drops/min |
| (system pressurized) | | |
|---------------------------|------------------------|------------------------|
| Rod Seal | 1 drop/cycle | 2 drops/cycle |
| (in operation) | | |
|---------------------------|------------------------|------------------------|
|4. CONNECTIONS | | |
|---------------------------|------------------------|------------------------|
| Pipe to Pipe Connection | None | 2 drops in 10 min |
| | | (see NOTE 2.) |
|---------------------------|------------------------|------------------------|
| Pipe | None | None |
|---------------------------|------------------------|------------------------|
| Swivel Joint | None | 30 drops/min. |
|---------------------------|------------------------|------------------------|
| Manifold Fitting | None | 2 drops in 10 min |
| | | (see NOTE 2.) |
|---------------------------|------------------------|------------------------|
| Bobbins | None | 2 drops in 10 min |
| | | (see NOTE 2.) |
|---------------------------|------------------------|------------------------|
R | Pipe to Fitting | None | 2 drops in 10 min |
R | Connection | | (see NOTE 2.) |
R |---------------------------|------------------------|------------------------|
|5. OTHER | | |
|---------------------------|------------------------|------------------------|
| Static Seal | None | 2 drops in 10 min |
|---------------------------|------------------------|------------------------|
| Dynamic Seal | None | 1 drop/min |
| (system pressurized) | | |
| For Example: | | |
| Distributor, | | |
| Unlocking Jack | | |
|---------------------------|------------------------|------------------------|
| Hydraulic Motor Shaft Seal| | |
| Slats, Flaps, Trimmable | 5 drops/min | 30 drops/min |
| Horizontal Stabilizer | | |
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 607
Feb 01/10
CES
-------------------------------------------------------------------------------
| Equipment | Normal Operation Limit | Dispatch Limit to |
| | | Avoid Delay |
|---------------------------|------------------------|------------------------|
| (pressurized and in | | |
| operation). | | |
| Constant Speed | 1 drop/min | 6 drops/min |
| Motor/Generator | | |
|---------------------------|------------------------|------------------------|
| Alternate Brake System | (see NOTE 3.) | (see NOTE 3.) |
|---------------------------|------------------------|------------------------|
| Brake Unit | None | None |
| (at rest) | | |
|---------------------------|------------------------|------------------------|
| Brake Unit | 1 drop/min | 2 drops/min |
| (pressure applied) | | (see NOTE 5.)
|---------------------------|------------------------|------------------------|
| Ground Leakage | | |
| Measurement Manifold | | |
| (at rest) | 2 drops/day | 4 drops/day |
| (system pressurized) | 1 drop in 5 cycles | 2 drops in 5 cycles |
| (after pressurization and | | |
| operation) | 1 drop in 15 min | 2 drops in 15 min |
|---------------------------|------------------------|------------------------|
| Hand Pumps | 5 drops/min | 30 drops/min |
| (Cargo Doors,RSVR Filling)| | |
|---------------------------|------------------------|------------------------|
| Priority Valves | None | 2 drops in 10 min |
-------------------------------------------------------------------------------
NOTE : 1. For the elevator and the aileron servocontrols, two leaks
____
of more than the usual operation limit are not permitted on
the same flight surface.
NOTE : 2. Make sure that the connection is tight and the correct
____
torque value is applied.
NOTE : 3. The total leaks from the components and the connections,
____
that are part of the alternate brake system, must not be more
than 10 drops/min.
NOTE : 4. Obey the leakage limits for the Yaw Damper Servo-Actuators:
____
- If the leakage rate is less than 4 drops per minute, no more
steps are necessary
- If the leakage rate is between 4 and 14 drops per minute,
replace the yaw damper servo-actuator(s) before the
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 608
Feb 01/10
R
CES
subsequent 600 flight hours (Ref. TASK 27-26-51-000-001) and
(Ref. TASK 27-26-51-400-001)
- If the leakage rate is between 15 and 30 drops per minute,
replace the yaw damper servo-actuator(s) before the
subsequent 100 flight hours (Ref. TASK 27-26-51-000-001) and
(Ref. TASK 27-26-51-400-001)
- If the leakage rate is more than 30 drops per minute,
replace the yaw damper servo-actuator(s) immediately
(Ref. TASK 27-26-51-000-001) and (Ref. TASK 27-26-51-400-
001).
NOTE : 6. Monitor the component for leakage during the test shown
____
above. If there is leakage from the component, replace the
component during the subsequent maintenance operation. Make
sure that all the conditions are satisfactory before each
flight.
1
_ The total leak rate of the Green, Yellow and Blue systems must
not be more than 50 drops/min.
2
_ If the temperature at the subsequent airport is less than -20
deg.C (-4.00 deg.F) fill the related reservoir to the maximum
level shown on the reservoir:
- 14.5 l (3.8304 USgal) for the Green system
- 12.5 l (3.3021 USgal) for the Yellow system
- 6.5 l (1.7171 USgal) for the Blue system.
3
_ Make sure that the drops of hydraulic fluid do not fall on
electrical equipment.
(b) Dispatch leak rate limits with a system leak rate of between 50
and 100 drops/min.
1
_ The reservoir of the related system is full:
- 14.5 l (3.8304 USgal) for the Green system
- 12.5 l (3.3021 USgal) for the Yellow system
- 6.5 l (1.7171 USgal) for the Blue system.
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 609
Feb 01/10
CES
2
_ The component leak rate is less than the dispatch limit as
given in the table above.
3
_ One hydraulic system only has component leaks of more than 50
drops/min.
4
_ Do a check of the hydraulic reservoir levels.
5
_ The drops of hydraulic fluid do not fall on electrical
equipment.
6
_ Do these checks again before each flight.
(d) The total leak rate for the Green, the Blue or the Yellow system
must not be more than 100 drops/min.
Subtask 29-00-00-790-050-A
-------------------------------------------------------------------------------
| Equipment | Normal Operation Limit | Dispatch Limit to |
| | | Avoid Delay |
|---------------------------|------------------------|------------------------|
|1. HYDRAULIC PUMP | | |
| Engine Driven Pump (EDP) | | |
| Electric Motor Pump (EMP)| | |
| Ram Air Turbine (RAT) | | |
| Power Transfer Unit (PTU)| | |
|---------------------------|------------------------|------------------------|
| Static Seals | None | 2 drops in 10 min |
|(at Unions and Connections)| | |
|---------------------------|------------------------|------------------------|
| Static Casing (Housing) | 1 drop in 10 min | 1 drop/min |
|---------------------------|------------------------|------------------------|
| Shaft Seal | 2 drops/min | 8 drops/min |
| (system pressurized) | | |
|---------------------------|------------------------|------------------------|
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 610
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
| Equipment | Normal Operation Limit | Dispatch Limit to |
| | | Avoid Delay |
|---------------------------|------------------------|------------------------|
| Shaft Seal | EDP: 5 drops/min | EDP: 60 drops/min |
| (in operation) | EMP: 5 drops/min | EMP: 30 drops/min |
| | RAT: 1 drop/min | RAT: 1 drop/min |
| | PTU: 5 drops/min | PTU: 30 drops/min |
|---------------------------|------------------------|------------------------|
|2. SERVOCONTROL | | |
| Elevator | | |
| Aileron | | |
| Rudder | | |
| Spoiler | | |
|---------------------------|------------------------|------------------------|
| Yaw Damper | (see NOTE 4.) | (see NOTE 4.) |
|---------------------------|------------------------|------------------------|
| Static Seal | None | 2 drops in 10 min |
| (system pressurized) | | |
|---------------------------|------------------------|------------------------|
| Dynamic Seal | 1 drop in 10 min | Elevator: 6 drops in |
| (system pressurized) | | 10 min. (see NOTE 1.) |
| | | Aileron: 6 drops in |
| | | 10 min. (see NOTE 1.) |
| | | Rudder : 30 drops/min. |
| | | Spoiler: 30 drops/min. |
|---------------------------|------------------------|------------------------|
| Dynamic Seal | 1 drop in 10 cycles | Elevator: 3 drops in |
| (in operation) | | 10 cycles (see NOTE 1.)|
| | | Aileron: 3 drops in |
| | | 10 cycles (see NOTE 1.)|
| | | Rudder: 15 drops/cycle |
| | | Spoiler: 15 drops/ |
| | | cycle |
|---------------------------|------------------------|------------------------|
|3. ACTUATORS | | |
| For Example: | | |
| Landing Gear Actuator | | |
| Landing Gear Door Actuator| | |
| Cargo Door Actuator | | |
|---------------------------|------------------------|------------------------|
| Static Seals | None | 2 drops in 10 min |
|---------------------------|------------------------|------------------------|
| Rod Seal | 1 drop/min | 30 drops/min |
| (system pressurized) | | |
|---------------------------|------------------------|------------------------|
| Rod Seal | 1 drop/cycle | 2 drops/cycle |
R
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-00-00
Page 611
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
| Equipment | Normal Operation Limit | Dispatch Limit to |
| | | Avoid Delay |
|---------------------------|------------------------|------------------------|
| (in operation) | | |
|---------------------------|------------------------|------------------------|
|4. CONNECTIONS | | |
|---------------------------|------------------------|------------------------|
| Pipe to Pipe Connection | None | 2 drops in 10 min |
| | | (see NOTE 2.) |
|---------------------------|------------------------|------------------------|
| Pipe | None | None |
|---------------------------|------------------------|------------------------|
| Swivel Joint | None | 30 drops/min |
|---------------------------|------------------------|------------------------|
| Manifold Fitting | None | 2 drops in 10 min |
| | | (see NOTE 2.) |
|---------------------------|------------------------|------------------------|
| Bobbins | None | 2 drops in 10 min |
| | | (see NOTE 2.) |
R
R |---------------------------|------------------------|------------------------|
R | Pipe to Fitting | None | 2 drops in 10 min |
R | Connection | | (see NOTE 2.) |
R |---------------------------|------------------------|------------------------|
|5. OTHER | | |
|---------------------------|------------------------|------------------------|
| Static Seal | None | 2 drops in 10 min |
|---------------------------|------------------------|------------------------|
| Dynamic Seal | None | 1 drop/min |
| (system pressurized) | | |
| For Example: | | |
| Distributor, | | |
| Unlocking Jack | | |
|---------------------------|------------------------|------------------------|
| Hydraulic Motor Shaft Seal| | |
| Slats, Flaps, Trimmable | 5 drops/min | 30 drops/min |
| Horizontal Stabilizer | | |
| (pressurized and in | | |
| operation). | | |
| Constant Speed | 1 drop/min | 6 drops/min |
| Motor/Generator | | |
|---------------------------|------------------------|------------------------|
| Alternate Brake System | (see NOTE 3.) | (see NOTE 3.) |
|---------------------------|------------------------|------------------------|
| Brake Unit | None | None |
| (at rest) | | |
R
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-00-00
Page 612
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
| Equipment | Normal Operation Limit | Dispatch Limit to |
| | | Avoid Delay |
|---------------------------|------------------------|------------------------|
|---------------------------|------------------------|------------------------|
| Brake Unit | 1 drop/min | 2 drops/min |
| (pressure applied) | | (see NOTE 5.) |
|---------------------------|------------------------|------------------------|
| Ground Leakage | | |
| Measurement Manifold | | |
| (at rest) | 2 drops/day | 4 drops/day |
| (system pressurized) | 1 drop in 5 cycles | 2 drops in 5 cycles |
| (after pressurization and | | |
| operation) | 1 drop in 15 min | 2 drops in 15 min |
|---------------------------|------------------------|------------------------|
| Hand Pumps | 5 drops/min | 30 drops/min |
| (Cargo Doors,RSVR Filling)| | |
|---------------------------|------------------------|------------------------|
| Priority Valves | None | 2 drops in 10 min |
-------------------------------------------------------------------------------
NOTE : 1. For the elevator and the aileron servocontrols, two leaks
____
of more than the usual operation limit are not permitted on
the same flight surface.
NOTE : 2. Make sure that the connection is tight and the correct
____
torque value is applied.
NOTE : 3. The total leaks from the components and the connections,
____
that are part of the alternate brake system, must not be more
than 10 drops/min.
NOTE : 4. Obey the leakage limits for the Yaw Damper Servo-Actuators:
____
- If the leakage rate is less than 4 drops per minute, no more
steps are necessary
- If the leakage rate is between 4 and 14 drops per minute,
replace the yaw damper servo-actuator(s) before the
subsequent 600 flight hours (Ref. TASK 27-26-51-000-001) and
(Ref. TASK 27-26-51-400-001)
- If the leakage rate is between 15 and 30 drops per minute,
replace the yaw damper servo-actuator(s) before the
subsequent 100 flight hours (Ref. TASK 27-26-51-000-001) and
(Ref. TASK 27-26-51-400-001)
- If the leakage rate is more than 30 drops per minute,
replace the yaw damper servo-actuator(s) immediately
(Ref. TASK 27-26-51-000-001) and (Ref. TASK 27-26-51-400-
001).
R
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-00-00
Page 613
Feb 01/10
528-599,
CES
NOTE : 5. A leak rate of 10 drops per minute is permitted, if the
____
temperature is less than -40 deg.C (-40.00 deg.F).
NOTE : 6. Monitor the component for leakage during the test shown
____
above. If there is leakage from the component, replace the
component during the subsequent maintenance operation. Make
sure that all the conditions are satisfactory before each
flight.
1
_ The total leak rate of the Green, Yellow and Blue systems must
not be more than 50 drops/min.
2
_ If the temperature at the subsequent airport is less than -20
deg.C (-4.00 deg.F), fill the related reservoir to the maximum
level shown on the reservoir:
- 14.5 l (3.8304 USgal) for the Green system
- 12.5 l (3.3021 USgal) for the Yellow system
- 6.5 l (1.7171 USgal) for the Blue system.
3
_ Make sure that the drops of hydraulic fluid do not fall on
electrical equipment.
(b) Dispatch leak rate limits with a system leak rate of between 50
and 100 drops/min.
Aircraft dispatch is permitted if all of these rules are obeyed:
1
_ The reservoir of the related system is full:
- 14.5 l (3.8304 USgal) for the Green system
- 12.5 l (3.3021 USgal) for the Yellow system
- 6.5 l (1.7171 USgal) for the Blue system.
2
_ The component leak rate is less than the dispatch limit as
given in the table above.
3
_ One hydraulic system only has component leaks of more than 50
drops/min.
4
_ The drops of hydraulic fluid do not fall on electrical
equipment.
5
_ The rules 1_ thru 4_ above, are obeyed before each flight.
R
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-00-00
Page 614
Feb 01/10
528-599,
CES
(c) The total leak rate for the Green, the Blue or the Yellow system
must not be more than 100 drops/min.
Subtask 29-00-00-864-050
(2) If the quantity of the leak from a component is more than the limits,
repair or replace the component as necessary.
5. Close-up
________
Subtask 29-00-00-942-050
A. Remove the piece of cloth or paper from below the component(s) which had
the leaks.
Subtask 29-00-00-410-050
B. Close Access
(1) Connect the seal drain pipes which you disconnected before.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-00-00
Page 615
Feb 01/10
R
CES
TASK 29-00-00-280-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
To make sure that the internal leakage of the system and parts of the system
are in limits.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 616
Feb 01/10
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-00-00
Page 617
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 618
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-00-00-010-051
A. Get Access
(2) Open the right main door of the main gear (Ref. TASK 32-12-00-010-
001).
Subtask 29-00-00-010-051-A
A. Get Access
(1) Open the right main door of the main gear (Ref. TASK 32-12-00-010-
001).
Subtask 29-00-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
EFF :
ALL 29-00-00
Page 619
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 29-00-00-865-079
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-00-00-860-052
(1) Disconnect the connector 49GA-A from the safety valve 49GA to
de-energize the safety valve 49GA (valve closed).
(3) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
1GA, 2GA, 52GA, 1701GK, 1702GK.
(4) Connect a ground hydraulic supply with a flowmeter to the ground test
connections of the Green hydraulic system.
(7) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure that the lower display unit (DU) shows
the F/CTL page.
R
EFF :
ALL 29-00-00
Page 620
Feb 01/10
CES
(8) In the main gear compartment, disconnect the PTU isolation coupling
(Ref. TASK 29-23-00-860-001).
(9) Pressurize the Green hydraulic system from the ground supply
(Ref. TASK 29-10-00-863-001).
(10) On the overhead panel 23VU, make sure that the ELAC 1, SEC 1 and FAC
1 pushbutton switches (P/BSW) are set to on (the OFF and FAULT lights
not on).
(11) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2 and SEC
3 P/BSW are set to on (the OFF and FAULT lights not on).
(12) On the overhead panel 40VU, set the PTU P/BSW to OFF (the OFF light
comes on).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(a) Operate the sidestick and the rudder pedals to put the control
surfaces associated with the Green hydraulic system to the 0 deg.
position (spoilers retracted).
Subtask 29-00-00-860-052-A
(1) Disconnect the connector 49GA-A from the safety valve 49GA to
de-energize the safety valve 49GA (valve closed).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-306, 401-499, 501-509,
29-00-00
Page 621
Feb 01/10
511-526, 528-599,
CES
(3) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
1GA, 2GA, 52GA, 1701GK, 1702GK.
(5) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(6) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure that the lower display unit (DU) shows
the F/CTL page.
(7) Pressurize the Green hydraulic system from the Yellow hydraulic
system through the PTU with the Yellow electric pump (Ref. TASK 29-
23-00-863-001).
(8) On the overhead panel 23VU, make sure that the ELAC 1, SEC 1 and FAC
1 pushbutton switches (P/BSW) are set to on (the OFF and FAULT lights
are off).
(9) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2 and SEC3
(P/BSW) are set to on (the OFF and FAULT lights are off).
(10) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are off).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(a) Operate the sidestick and the rudder pedals to put the control
surfaces in the 0 deg. position (spoilers retracted).
(c) Do the checks of the internal leakage with the hydraulic fluid at
its usual working temperature of between 20 deg.C (68.00 deg.F)
and 60 deg.C (140.00 deg.F).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 622
Feb 01/10
CES
**ON A/C 307-399,
Subtask 29-00-00-860-052-B
(a) Disconnect the dummy electrical connector from the solenoid valve
1150GP on the HP manifold.
(2) Disconnect the connector 49GA-A from the the safety valve 49GA to
de-energize the safety valve 49GA (valve closed).
(4) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
1GA, 2GA, 52GA, 1701GK, 1702GK.
(5) Connect a ground hydraulic supply with a flowmeter to the ground test
connections of the Green hydraulic system.
(8) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure that the lower display unit (DU) shows
the F/CTL page.
(9) In the main gear compartment, disconnect the PTU isolation coupling
(Ref. TASK 29-23-00-860-001).
(10) Pressurize the Green hydraulic system from the ground supply
(Ref. TASK 29-10-00-863-001).
R
EFF :
307-399, 29-00-00
Page 623
Feb 01/10
CES
(11) On the overhead panel 23VU, make sure that the ELAC 1, SEC 1 and FAC
1 pushbutton switches (P/BSW) are set to on (the OFF and FAULT lights
not on).
(12) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2 and SEC
3 pushbutton switches (P/BSW) are set to on (the OFF and FAULT lights
not on).
(13) On the overhead panel 40VU, set the PTU P/BSW to OFF (the OFF light
comes on).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(a) Operate the sidestick and the rudder pedals to put the control
surfaces associated with the Green hydraulic system to the 0 deg.
position (spoilers retracted).
4. Procedure
_________
Subtask 29-00-00-280-050
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (OFF light not
on).
R
EFF :
ALL 29-00-00
Page 624
Feb 01/10
CES
(b) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(c) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 9 l.min (2.3775 USgal.mn).
(a) On the ECAM control panel on the center pedestal, push the HYD
P/B. Make sure that the lower DU shows the HYD page.
(b) On the overhead maintenance panel 50VU, lift the guard and set
the HYD/LEAK MEASUREMENT VALVES/G P/BSW to off (OFF light comes
on).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(d) Refer to the lower DU to make sure that the solenoid valve
operation is correct (the color of the flow arrow and system name
of the Green system is amber).
(e) In the main gear compartment, make sure that the three valves on
the leakage measurement selector-valve are set to OFF.
(f) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 0.4 l.min (0.1056 USgal.mn).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page 625
Feb 01/10
CES
Green Hydraulic System - Central Section
Figure 601/TASK 29-00-00-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 626
Feb 01/10
CES
Green Hydraulic System - Central Section
Figure 601A/TASK 29-00-00-991-001-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 627
Feb 01/10
CES
Green Hydraulic System - Central Section
Figure 601B/TASK 29-00-00-991-001-A
R
EFF :
305-399, 401-403, 29-00-00
Page 628
Feb 01/10
CES
(3) Measurement of the Green system (rear section) internal leakage
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to off (OFF light is
on).
(b) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(c) In the main gear compartment turn the REAR manual selector valve
to the ON position.
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 6.0 l.min (1.5850 USgal.mn).
(e) In the main gear compartment, turn the REAR manual selector valve
to the OFF position.
(4) Measurement of the Green system (left wing section) internal leakage
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page 629
Feb 01/10
CES
Green Hydraulic System - Rear Section
Figure 602/TASK 29-00-00-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 630
Feb 01/10
CES
Green Hydraulic System - Rear Section
Figure 602A/TASK 29-00-00-991-002-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 631
Feb 01/10
CES
Green Hydraulic System - Rear Section
Figure 602B/TASK 29-00-00-991-002-A
R
EFF :
305-399, 401-403, 29-00-00
Page 632
Feb 01/10
CES
Green Hydraulic System - Left Wing Section
Figure 603/TASK 29-00-00-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 633
Feb 01/10
CES
Green Hydraulic System - Left Wing Section
Figure 603A/TASK 29-00-00-991-003-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 634
Feb 01/10
CES
Green Hydraulic System - Left Wing Section
Figure 603B/TASK 29-00-00-991-003-A
R
EFF :
305-399, 401-403, 29-00-00
Page 635
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-399,
401-403,
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to off (OFF light is
on).
(b) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(c) In the main gear compartment, turn the LH WING manual selector
valve to the ON position.
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 3.7 l.min (0.9774 USgal.mn).
(e) In the main gear compartment, turn the LH WING manual selector
valve to the OFF position.
(5) Measurement of the Green system (right wing section) internal leakage
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to off (OFF light on).
(b) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(c) In the main gear compartment, turn the RH WING manual selector
valve to the ON position.
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 3.7 l.min (0.9774 USgal.mn).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page 636
Feb 01/10
CES
Green Hydraulic System - Right Wing Section
Figure 604/TASK 29-00-00-991-004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page 637
Feb 01/10
CES
Green Hydraulic System - Right Wing Section
Figure 604A/TASK 29-00-00-991-004-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 638
Feb 01/10
CES
Green Hydraulic System - Right Wing Section
Figure 604B/TASK 29-00-00-991-004-A
R
EFF :
305-399, 401-403, 29-00-00
Page 639
Feb 01/10
CES
(e) In the main gear compartment, turn the RH WING manual selector
valve to the OFF position.
NOTE : The maximum leakage rates for components are given only to
____
assist in trouble shooting. The total leakage of
components in a section (left wing, right wing etc) of the
system must be less than the permitted maximum for that
section. Also, the total leakages of the sections must not
together be more than the leakage permitted for the
complete system.
(b) If the internal leakage rate is too high you can find the
defective component if you:
1
_ Listen to the pipes and components which may be the cause.
2
_ Feel the pipes and components, a high leakage rate will cause
an increase in their temperature.
(c) If you think that a servocontrol is the cause, disconnect and cap
the supply to the servocontrol. Do the test again and if the
leakage rate is now in limits, the servocontrol is the defective
component.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page 640
Feb 01/10
CES
(b) Remove the blanking plug from the electrical connector 49GA-A.
(c) Connect the electrical connector 49GA-A to the safety valve 49GA.
Subtask 29-00-00-280-050-A
A. Check of the Internal Leakage of the Green Hydraulic System with the
Ultrasonic Flowmeter (USF)
(a) On the ECAM control panel on the center pedestal, push the HYD
P/B. Make sure that the lower DU shows the HYD page.
(b) On the overhead maintenance panel 50VU, lift the guard and set
the HYD/LEAK MEASUREMENT VALVES/G P/BSW to OFF (the OFF light is
on).
(c) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the color of the flow
arrow and system name of the Green system is amber).
(d) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to AUTO (the OFF and FAULT lights are off).
(e) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(f) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(g) Do not use detergents to clean the leakage transducer (5). Remove
the remaining acoustic coupling compound from the leakage
transducer (5). Use a lint-free cotton cloth, MISCELLANEOUS
(Material No. 19-003) to clean the leakage transducer (5).
(h) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 641
Feb 01/10
511-526, 528-599,
CES
(i) Install the leakage transducer (5) between the identification
tapes (2) on the pipe (1)
(Ref. Fig. 605/TASK 29-00-00-991-016)
.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2). Then push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in. Then attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(j) Connect the leakage transducer cable (8) to the transmitter (9).
(l) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(m) Monitor the flow on the USF display. It must be not more than 2.0
l.min (0.50 USgal.mn)
(n) If the internal leakage is more than 2.0 l.min (0.50 USgal.mn) do
the steps that follow:
1
_ Depressurize the Green and the Yellow hydraulic systems after
operation of the PTU (Ref. TASK 29-23-00-864-001).
2
_ In the main gear compartment, disconnect the PTU isolation
coupling (Ref. TASK 29-23-00-860-001)
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 642
Feb 01/10
CES
Leakage Transducer Installation Green Central Section
Figure 605/TASK 29-00-00-991-016
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 643
Feb 01/10
CES
3
_ Remove the blanking caps from the ground test connections.
4
_ Connect a ground hydraulic power supply to the ground test
connections of the Green hydraulic system.
5
_ Pressurize the Green hydraulic system from the ground supply
(Ref. TASK 29-10-00-863-001).
6
_ On the overhead panel 23VU, make sure that the ELAC1, SEC1 and
FAC1 P/BSW are set to on (the OFF and FAULT lights are not
on).
7
_ On the overhead panel 24VU, make sure that the ELAC2, SEC2 and
FAC2 P/BSW are set to on (the OFF and FAULT lights are not
on).
8
_ On the overhead panel 40VU set the PTU P/BSW to OFF (the OFF
light comes on).
9
_ Set the ECAM system to ON (Ref. TASK 31-60-00-860-001).
10
__ Monitor the flow on the USF display.
11
__ If the internal leakage is more than 2.0 l.min (0.50
USgal.mn)do the steps in Para A.(6) to find the cause(s) of
the high internal leakage.
12
__ If the internal leakage is less than 2.0 l.min (0.50
USgal.mn)do the steps that follow:
a
_ Depressurize the Green hydraulic system (Ref. TASK 29-10-
00-864-001)
b
_ Connect the PTU isolation coupling (Ref. TASK 29-23-00-860-
002)
c
_ Disconnect the ground hydraulic supply from the aircraft
ground test connections.
d
_ Install the blanking caps on the ground test connections.
e
_ On the overhead panel 40VU, set the PTU P/BSW to AUTO (the
OFF and the Fault light are not on).
f
_ Pressurize the Green hydraulic system from the Yellow
hydraulic system through the PTU with the Yellow electric
pump (Ref. TASK 29-23-00-863-001).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 644
Feb 01/10
CES
(o) Remove the leakage transducer (5):
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(p) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Green hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to AUTO (the OFF and FAULT lights are off).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(f) Do not use detergents to clean the leakage transducer (5). Remove
the remaining acoustic coupling compound from the leakage
transducer (5). Use a lint-free cotton cloth, MISCELLANEOUS
(Material No. 19-003) to clean theleakage transducer (5).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 645
Feb 01/10
CES
Green Hydraulic System - Complete Section
Figure 606/TASK 29-00-00-991-015
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 646
Feb 01/10
CES
Leakage Transducer Installation Green Complete Section
Figure 607/TASK 29-00-00-991-017
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 647
Feb 01/10
CES
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2). Then push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in. Then attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 9.0
l.min (2.37 USgal.mn).
(m) If the internal leakage is more than 9.0 l.min (2.37 USgal.mn) do
the measurements that follow to find the cause (s) of the high
internal leakage:
- measure the internal leakage of the rear section of the Green
hydraulic system Para A.(3),
- measure the internal leakage of the left wing section of the
Green hydraulic system Para A.(4),
- measure the internal leakage of the right wing section of the
Green hydraulic system Para A.(5).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 648
Feb 01/10
CES
(n) Remove the leakage transducer (5):
1
_ Hold the leakage transducer (5). Turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Green hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to AUTO (the OFF and FAULT lights are off).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 649
Feb 01/10
CES
(h) Install the leakage transducer (5) between the identification
tapes (2) on the pipe (1)
(Ref. Fig. 608/TASK 29-00-00-991-018)
.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) is tensioned correctly
and that the knurled screw (6) is pressed in up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 6.0
l.min (1.58 USgal.mn).
(m) If the internal leakage is more than 6.0 l.min (1.58 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 650
Feb 01/10
CES
Leakage Transducer Installation Green Rear Section
Figure 608/TASK 29-00-00-991-018
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 651
Feb 01/10
CES
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Green hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to AUTO (the OFF and FAULT lights are off).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 652
Feb 01/10
CES
Leakage Transducer Installation Green Left Wing Section
Figure 609/TASK 29-00-00-991-019
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 653
Feb 01/10
CES
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 3.7
l.min (0.97 USgal.mn).
(m) If the internal leakage is more than 3.7 l.min (0.97 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 654
Feb 01/10
CES
(5) Measurement of the Green hydraulic system (right wing section)
internal leakage
(Ref. Fig. 604A/TASK 29-00-00-991-004-B)
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Green hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to AUTO (the OFF and FAULT lights are off).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and press it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 655
Feb 01/10
CES
Leakage Transducer Installation Green Right Wing Section
Figure 610/TASK 29-00-00-991-020
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 656
Feb 01/10
CES
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 3.7
l.min (0.97 USgal.mn).
(m) If the internal leakage is more than 3.7 l.min (0.97 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(6) Permitted leakage rates of the components and how to find the
defective component
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 657
Feb 01/10
CES
Rudder servocontrol: 2.1 l.min (0.55 USgal.mn)
Yaw damper actuator: 1.3 l.min (0.34 USgal.mn)
Flap PCU valve block: 0.2 l.min (0.05 USgal.mn)
Slat PCU valve block: 0.2 l.min (0.05 USgal.mn)
NOTE : The maximum leakage rates for components are given to help
____
in trouble shooting. The total leakage of components in a
section (left wing, right wing etc) of the system must be
less than the leakage permitted for that section. Also,
the sum of all leakages of all the sections must not be
more than the leakage permitted for the full system.
(b) If the internal leakage rate is too high you can find the
defective component if you:
1
_ Listen to the pipes and components which can be the cause.
2
_ Touch the pipes and components, a high leakage rate will cause
an increase in their temperature.
(c) If you think that a servocontrol is the cause, disconnect and cap
the supply to the servocontrol. Do the test again and if the
leakage rate is in limits, the servocontrol is the defective
component.
(b) Remove the blanking plug from the electrical connector 49GA-A.
(c) Connect the electrical connector 49GA-A to the safety valve 49GA.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 658
Feb 01/10
CES
**ON A/C ALL
Subtask 29-00-00-865-080
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-00-00-710-058
C. Test
(1) Do an Operational Check to make sure that the safety valve closes at
260 kts (Ref. TASK 32-31-00-710-005).
5. Close-up
________
Subtask 29-00-00-860-053
(1) On the overhead panel 50VU, lift the guard and set the HYD/LEAK
MEASUREMENT VALVES/G P/BSW to on. Make sure that the OFF light goes
off.
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve has operated correctly (the flow arrow of the Green
hydraulic system is colored green and the system name is colored
white).
R
EFF :
ALL 29-00-00
Page 659
Feb 01/10
CES
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Close the right main door of the main gear (Ref. TASK 32-12-00-410-
001).
(7) Disconnect the ground hydraulic supply from the aircraft ground test
connections.
(9) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are not on).
Subtask 29-00-00-860-053-A
(1) On the overhead panel 50VU, lift the guard and set the HYD/LEAK
MEASUREMENT VALVES/G P/BSW to on. Make sure that the OFF light goes
off.
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve operates correctly (the flow arrow of the Green
hydraulic system is green and the system name is white).
(3) Depressurize the Green and Yellow hydraulic systems after operation
of the PTU (Ref. TASK 29-23-00-864-001).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Close the right main door of the main gear (Ref. TASK 32-12-00-410-
001).
(6) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are off).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-306, 401-499, 501-509,
29-00-00
Page 660
Feb 01/10
511-526, 528-599,
CES
(7) Do the EIS stop procedure
(Ref. TASK 31-60-00-860-002).
Subtask 29-00-00-860-053-B
(2) On the overhead panel 50VU, lift the guard and set the HYD/LEAK
MEASUREMENT VALVES/G P/BSW to on. Make sure that the OFF light goes
off.
(3) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve has operated correctly (the flow arrow of the Green
hydraulic system is colored green and the system name is colored
white).
(6) Make sure that the work area is clean and clear of tool(s) and other
items.
(7) Close the right main door of the main gear (Ref. TASK 32-12-00-410-
001).
(8) Disconnect the ground hydraulic supply from the aircraft ground test
connections.
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-00-00
Page 661
Feb 01/10
CES
(10) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are not on).
Subtask 29-00-00-410-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right main door of the main gear (Ref. TASK 32-12-00-410-
001)
Subtask 29-00-00-410-052-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right main door of the main gear (Ref. TASK 32-12-00-410-
001)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 662
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 29-00-00-280-002
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
To make sure that the internal leakage of the system and parts of the system
are in limits.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page 663
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-00-00
Page 664
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 665
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-00-00-010-052
Subtask 29-00-00-010-052-A
Subtask 29-00-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 29-00-00
Page 666
Feb 01/10
CES
Subtask 29-00-00-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-00-00-860-054
(1) Connect a ground hydraulic supply with a flowmeter to the ground test
connections of the Blue hydraulic system.
(4) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure that the lower display unit (DU) shows
the F/CTL page.
(5) Pressurize the Blue hydraulic system from the ground supply
(Ref. TASK 29-10-00-863-003).
(6) On the overhead panel 23VU, make sure that the ELAC 1 and SEC 1
pushbutton switches (P/BSW) are set to on (OFF and FAULT lights not
on).
(7) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2 and SEC
3 P/BSW are set to on (OFF and FAULT lights not on).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(8) Operate the sidestick and rudder pedals to put the control surfaces
associated with the Blue hydraulic system to the 0 deg. position
(spoilers retracted).
R
EFF :
ALL 29-00-00
Page 667
Feb 01/10
CES
(9) Keep all of the control surfaces stopped in the 0 deg (retracted)
position during measurement of internal leakage.
Subtask 29-00-00-860-054-A
(3) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure that the lower display unit (DU) shows
the F/CTL page.
(5) On the overhead panel 23VU, make sure that the ELAC 1 and SEC 1
pushbutton switches (P/BSW) are set to on (the OFF and FAULT lights
are off).
(6) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2 and SEC3
P/BSW are set to on (the OFF and FAULT lights are off).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(7) Operate the sidestick and rudder pedals to put the control surfaces
in the 0 deg. position (spoilers retracted).
(8) Keep all of the control surfaces stopped in the 0 deg (retracted)
position during measurement of internal leakage.
(9) Do the checks of internal leakage with the hydraulic fluid at its
usual working temperature of between 20 deg.C (68.00 deg.F) and 60
deg.C (140.00 deg.F).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 668
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
4. Procedure
_________
Subtask 29-00-00-280-055
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/B P/BSW is set to on (OFF light not
on).
(b) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 7.5 l.min (1.9812 USgal.mn).
(b) On the ECAM control panel on the center pedestal, push the HYD
P/B. Make sure that the lower DU shows the HYD page.
R
EFF :
ALL 29-00-00
Page 669
Feb 01/10
CES
Blue Hydraulic System - Central Section
Figure 611/TASK 29-00-00-991-005
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 670
Feb 01/10
CES
Blue Hydraulic System - Central Section
Figure 611A/TASK 29-00-00-991-005-A
R
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-399, 401-403,
29-00-00
Page 671
Feb 01/10
CES
(c) On the overhead maintenance panel 50VU, lift the guard and set
the HYD/LEAK MEASUREMENT VALVES/B P/BSW to off (OFF light comes
on).
(e) Refer to the lower DU to make sure that the solenoid valve
operation is correct (the color of the flow arrow and system name
of the Blue system is amber).
(f) In the Blue system compartment, make sure that the three valves
on the leakage measurement selector valve are set to OFF.
(g) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 0.7 l.min (0.1849 USgal.mn).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/B P/BSW is set to off (OFF light is
on).
(b) If the P/BSW is not set to off (OFF light not on);
- stop the supply of pressure to the aircraft,
- wait for the pressure in the system to decrease,
- set the P/BSW to off (OFF light comes on),
- increase the supply of pressure to the same pressure as before.
(c) In the Blue system compartment, turn the REAR manual selector
valve to the ON position.
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 5.0 l.min (1.3208 USgal.mn).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page 672
Feb 01/10
CES
Blue Hydraulic System - Central Section
Figure 611B/TASK 29-00-00-991-005-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 673
Feb 01/10
CES
Blue Hydraulic System - Rear Section
Figure 612/TASK 29-00-00-991-006
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 674
Feb 01/10
CES
Blue Hydraulic System - Rear Section
Figure 612A/TASK 29-00-00-991-006-A
R
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-399, 401-403,
29-00-00
Page 675
Feb 01/10
CES
(e) In the Blue system compartment, turn the REAR manual selector
valve to the OFF position.
(4) Measurement of the Blue system (left wing section) internal leakage
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/B P/BSW is set to off (OFF light is
on).
(b) If the P/BSW is not set to off (OFF light not on):
- stop the supply of pressure to the aircraft,
- wait for the pressure in the system to decrease,
- set the P/BSW to off (OFF light comes on),
- increase the supply of pressure to the same pressure as before.
(c) In the Blue system compartment, turn the LH WING manual selector
valve to the ON position.
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 2.2 l.min (0.5811 USgal.mn).
(e) In the Blue system compartment, turn the LH WING manual selector
valve to the OFF position.
(5) Measurement of the Blue system (right wing section) internal leakage
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page 676
Feb 01/10
CES
Blue Hydraulic System - Rear Section
Figure 612B/TASK 29-00-00-991-006-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 677
Feb 01/10
CES
Blue Hydraulic System - Left Wing Section
Figure 613/TASK 29-00-00-991-007
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 678
Feb 01/10
CES
Blue Hydraulic System - Left Wing Section
Figure 613A/TASK 29-00-00-991-007-A
R
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-399, 401-403,
29-00-00
Page 679
Feb 01/10
CES
Blue Hydraulic System - Left Wing Section
Figure 613B/TASK 29-00-00-991-007-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 680
Feb 01/10
CES
Blue Hydraulic System - Right Wing Section
Figure 614/TASK 29-00-00-991-008
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-00-00
Page 681
Feb 01/10
CES
**ON A/C 062-099, 106-149, 151-199, 204-233, 236-238, 301-399, 401-403,
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/B P/BSW is set to off (OFF light is
on).
(b) If the P/BSW is not set to off (OFF light not on);
- stop the supply of pressure to the aircraft,
- wait for the pressure in the system to decrease,
- set the P/BSW to off (OFF light comes on),
- increase the supply of pressure to the same pressure as before.
(c) In the Blue system compartment, turn the RH WING manual selector
valve to the ON position.
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 2.2 l.min (0.5811 USgal.mn).
(e) In the Blue system compartment, turn the RH WING manual selector
valve to the OFF position.
NOTE : The maximum leakage rates for components are given only to
____
assist in trouble shooting. The total leakage of
components in a section (left wing, right wing, etc) of
the system must be less than the permitted maximum for
that section. Also the total leakages of the sections must
not together be more than the leakage permitted for the
complete system.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page 682
Feb 01/10
CES
Blue Hydraulic System - Right Wing Section
Figure 614A/TASK 29-00-00-991-008-A
R
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-399, 401-403,
29-00-00
Page 683
Feb 01/10
CES
(b) If the internal leakage rate is too high you can find the
defective component if you:
1
_ Listen to the pipes and components which may be the cause.
2
_ Feel the pipes and components, a high leakage rate will cause
an increase in their temperature.
(c) If you think that a servocontrol is the cause, disconnect and cap
the supply to the servocontrol. Do the test again and if the
leakage rate is now in limits,the servocontrol is confirmed as
defective.
Subtask 29-00-00-280-055-A
A. Check of the Internal Leakage of the Blue Hydraulic System with the
Ultrasonic Flowmeter (USF)
(a) On the ECAM control panel on the center pedestal, push the HYD
P/B. Make sure that the lower DU shows the HYD page.
(b) On the overhead maintenance panel 50VU, lift the guard and set
the HYD/LEAK MEASUREMENT VALVES/G P/BSW to OFF (the OFF light is
on).
(c) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the color of the flow
arrow and system name of the Blue system is amber).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page 684
Feb 01/10
511-526, 528-599,
CES
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has a correct tension.
And make sure that the knurled screw (6) is pushed in up to
the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 0.7
l.min (0.18 USgal.mn).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 685
Feb 01/10
CES
Blue Hydraulic System - Right Wing Section
Figure 614B/TASK 29-00-00-991-008-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 686
Feb 01/10
CES
Leakage Transducer Installation Blue Central Section
Figure 615/TASK 29-00-00-991-021
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 687
Feb 01/10
CES
(m) If the internal leakage is more than 0.7 l.min (0.18 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Blue hydraulic system is green and the system name is white).
(c) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(d) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(e) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(f) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 688
Feb 01/10
CES
Blue Hydraulic System - Complete Section
Figure 616/TASK 29-00-00-991-023
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 689
Feb 01/10
CES
(g) Install the leakage transducer (5) between the identification
tapes (2) on the pipe (1)
(Ref. Fig. 617/TASK 29-00-00-991-022)
.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(h) Connect the leakage transducer cable (8) to the transmitter (9).
(j) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(k) Monitor the flow on the USF display. It must not be more than 7.5
l.min (1.98 USgal.mn).
(l) If the internal leakage is more than 7.5 l.min (1.98 USgal.mn) do
the measurements that follow to find the cause (s) of the high
internal leakage:
- measure the internal leakage of the rear section of the Blue
hydraulic system Para A.(3),
- measure the internal leakage of the left wing section of the
Blue hydraulic system Para A.(4),
- measure the internal leakage of the right wing section of the
Blue hydraulic system Para A.(5).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 690
Feb 01/10
CES
Leakage Transducer Installation Blue Complete Section
Figure 617/TASK 29-00-00-991-022
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 691
Feb 01/10
CES
(m) Remove the leakage transducer (5):
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(n) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Blue hydraulic system is green and the system name is white).
(c) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(d) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(e) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(f) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 692
Feb 01/10
CES
Leakage Transducer Installation Blue Rear Section
Figure 618/TASK 29-00-00-991-024
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 693
Feb 01/10
CES
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(h) Connect the leakage transducer cable (8) to the transmitter (9).
(j) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(k) Monitor the flow on the USF display. It must not be more than 5.0
l.min (1.32 USgal.mn).
(l) If the internal leakage is more than 5.0 l.min (1.32 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 694
Feb 01/10
CES
(n) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(4) Measurement of the Blue hydraulic system (left wing section) internal
leakage
(Ref. Fig. 613B/TASK 29-00-00-991-007-B)
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Blue hydraulic system is green and the system name is white).
(c) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(d) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(e) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(f) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 695
Feb 01/10
CES
Leakage Tranducer Installation Blue Left Wing Section
Figure 619/TASK 29-00-00-991-025
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 696
Feb 01/10
CES
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(h) Connect the leakage transducer cable (8) to the transmitter (9).
(j) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(k) Monitor the flow on the USF display. It must not be more than 2.2
l.min (0.58 USgal.mn).
(l) If the internal leakage is more than 2.2 l.min (0.58 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(n) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 697
Feb 01/10
CES
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Blue hydraulic system is green and the system name is white).
(c) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(d) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(e) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(f) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(h) Connect the leakage transducer cable (8) to the transmitter (9).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 698
Feb 01/10
CES
Leakage Transducer Installation Blue Right Wing Section
Figure 620/TASK 29-00-00-991-026
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page 699
Feb 01/10
CES
(i) Refer to the ground instruction manual of the USF to set:
- the serial number of the airplane,
- the input location code on the USF to numeric code: 39292361
(Blue right wing section).
(j) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(k) Monitor the flow on the USF display. It must not be more than 2.2
l.min (0.58 USgal.mn).
(l) If the internal leakage is more than 2.2 l.min (0.58 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(n) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(6) Permitted leakage rates of the components and how to find the
defective component
NOTE : The maximum leakage rates for components are given to help
____
in trouble shooting. The total leakage of components in a
section (left wing, right wing etc) of the system must be
less than the leakage permitted for that section. Also,
the sum of all leakages of all the sections must not be
more than the leakage permitted for the full system.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A600
Feb 01/10
CES
(b) If the internal leakage rate is too high you can find the
defective component if you:
1
_ Listen to the pipes and components which may be the cause.
2
_ Touch the pipes and components, a high leakage rate will cause
an increase in their temperature.
(c) If you think that a servocontrol is the cause, disconnect and cap
the supply to the servocontrol. Do the test again and if the
leakage rate is in limits, the servocontrol is the defective
component.
5. Close-up
________
Subtask 29-00-00-860-055
(1) On the overhead maintenance panel 50VU, lift the guard and set the
HYD/LEAK MEASUREMENT VALVES/B P/BSW to on. Make sure that the OFF
light goes off.
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve has operated correctly (the flow arrow of the Blue
hydraulic system is colored green and the system name is colored
white).
(4) Disconnect the ground hydraulic supply from the aircraft ground test
connections.
R
EFF :
ALL 29-00-00
Page A601
Feb 01/10
CES
(6) Do the EIS stop procedure
(Ref. TASK 31-60-00-860-002).
Subtask 29-00-00-410-054
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-00-00-860-055-A
(1) On the overhead maintenance panel 50VU, lift the guard and set the
HYD/LEAK MEASUREMENT VALVES/B P/BSW to ON. Make sure that the OFF
light goes off.
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve operates correctly (the flow arrow of the Blue
hydraulic system is green and the system name is white).
Subtask 29-00-00-410-054-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page A602
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 29-00-00-865-054
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
EFF :
ALL 29-00-00
Page A603
Feb 01/10
R
CES
TASK 29-00-00-280-003
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
To make sure that the internal leakage of the system and parts of the system
are in limits.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-00-00
Page A604
Feb 01/10
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-00-00
Page A605
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page A606
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-00-00-010-053
Subtask 29-00-00-010-053-A
Subtask 29-00-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 29-00-00
Page A607
Feb 01/10
CES
Subtask 29-00-00-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-00-00-860-056
(1) Connect a ground hydraulic supply with a flowmeter to the ground test
connections of the Yellow hydraulic system.
(2) In the main landing gear compartment, disconnect the PTU isolation
coupling (Ref. TASK 29-23-00-860-001).
(5) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure the lower display unit (DU) shows the
F/CTL page.
(6) Pressurize the Yellow hydraulic system from the ground supply
(Ref. TASK 29-10-00-863-002).
(7) On the overhead panel 23VU, make sure that the ELAC 1 and SEC 1
pushbutton switches P/BSW are set to on (OFF and FAULT lights not
on).
(8) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2, SEC 3
and FAC 2 P/BSW are set to on (OFF and FAULT lights not on).
R
EFF :
ALL 29-00-00
Page A608
Feb 01/10
CES
(9) On the overhead panel 40VU set the PTU P/BSW to OFF (the OFF light
comes on).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(10) Operate the sidestick and rudder pedals to put the control surfaces
associated with the Yellow hydraulic system in the 0 deg position
(spoilers retracted).
(11) Keep all of the control surfaces stopped in the 0 deg (retracted)
position during measurement of internal leakage.
Subtask 29-00-00-860-056-A
(2) In the main landing gear compartment, disconnect the PTU isolation
coupling (Ref. TASK 29-23-00-860-001).
(4) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure the lower display unit (DU) shows the
F/CTL page.
(5) Pressurize the Yellow hydraulic system with the electric pump
(Ref. TASK 29-24-00-863-001).
(6) On the overhead panel 23VU, make sure that the ELAC 1 and SEC 1
pushbutton switches P/BSW are set to ON (the OFF and FAULT lights are
off).
(7) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2, SEC 3
and FAC 2 P/BSW are set to ON (the OFF and FAULT lights are off).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page A609
Feb 01/10
511-526, 528-599,
CES
(8) On the overhead panel 40VU set the PTU P/BSW to OFF (the OFF light
comes on).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(9) Operate the sidestick and rudder pedals to put the control surfaces
in the 0 deg position (spoilers retracted).
(10) Keep all of the control surfaces stopped in the 0 deg (retracted)
position during measurement of internal leakage.
4. Procedure
_________
Subtask 29-00-00-280-061
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/Y P/BSW is set to on (OFF light not
on).
(b) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(c) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 10.0 l.min (2.6416 USgal.mn).
R
EFF :
ALL 29-00-00
Page A610
Feb 01/10
CES
(2) Measurement of the Yellow system (central section) internal leakage
(a) On the ECAM control panel on the center pedestal, push the HYD
P/B. Make sure that the lower DU shows the HYD page.
(b) On the overhead maintenance panel 50VU, lift the guard and set
the HYD/LEAK MEASUREMENT VALVES/Y P/BSW to off (the OFF light
comes on).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(d) Refer to the lower DU to make sure that the solenoid valve
operation is correct (the color of the flow arrow and system name
of the Yellow system is amber).
(e) In the Yellow system compartment, make sure that the three valves
on the leakage measurement selector valve are set to OFF.
(f) Monitor the flow shown on the ground supply flow meter. It must
not be more than 2.9 l.min (0.7660 USgal.mn).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page A611
Feb 01/10
CES
Yellow Hydraulic System - Central Section
Figure 621/TASK 29-00-00-991-009
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page A612
Feb 01/10
CES
Yellow Hydraulic System - Central Section
Figure 621A/TASK 29-00-00-991-009-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A613
Feb 01/10
CES
Yellow Hydraulic System - Central Section
Figure 621B/TASK 29-00-00-991-009-A
R
EFF :
305-399, 401-403, 29-00-00
Page A614
Feb 01/10
CES
Yellow Hydraulic System - Rear Section
Figure 622/TASK 29-00-00-991-010
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page A615
Feb 01/10
CES
Yellow Hydraulic System - Rear Section
Figure 622A/TASK 29-00-00-991-010-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A616
Feb 01/10
CES
Yellow Hydraulic System - Rear Section
Figure 622B/TASK 29-00-00-991-010-A
R
EFF :
305-399, 401-403, 29-00-00
Page A617
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-399,
401-403,
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/Y P/BSW is set to off (OFF light is
on).
(b) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(c) In the Yellow system compartment, turn the REAR manual selector
valve to the ON position.
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 8.7 l.min (2.2982 USgal.mn).
(e) In the Yellow system compartment, turn the REAR manual selector
to the OFF position.
(4) Measurement of the Yellow system (left wing section) internal leakage
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/Y P/BSW is set to off (the OFF light
is on).
(b) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 4.9 l.min (1.2944 USgal.mn).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page A618
Feb 01/10
CES
Yellow Hydraulic System - Left Wing Section
Figure 623/TASK 29-00-00-991-011
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page A619
Feb 01/10
CES
Yellow Hydraulic System - Left Wing Section
Figure 623A/TASK 29-00-00-991-011-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A620
Feb 01/10
CES
Yellow Hydraulic System - Left Wing Section
Figure 623B/TASK 29-00-00-991-011-A
R
EFF :
305-399, 401-403, 29-00-00
Page A621
Feb 01/10
CES
(e) In the Yellow system compartment, turn the LH WING manual
selector valve to the OFF position.
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/Y P/BSW is set to off (the OFF light
is on).
(b) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(d) Monitor the flow shown on the ground supply flowmeter. It must
not be more than 4.9 l.min (1.2944 USgal.mn).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-00-00
Page A622
Feb 01/10
CES
Yellow Hydraulic System - Right Wing Section
Figure 624/TASK 29-00-00-991-012
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-00-00
Page A623
Feb 01/10
CES
Yellow Hydraulic System - Right Wing Section
Figure 624A/TASK 29-00-00-991-012-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A624
Feb 01/10
CES
Yellow Hydraulic System - Right Wing Section
Figure 624B/TASK 29-00-00-991-012-A
R
EFF :
305-399, 401-403, 29-00-00
Page A625
Feb 01/10
CES
NOTE : The maximum leakage rates for components are given only to
____
assist in trouble shooting. The total leakage of
components in a section (left wing, right wing, etc) of
the system must be less than the permitted maximum for
that section. Also the total leakages of the sections must
not together be more than the leakage permitted for the
complete system.
(b) If the internal leakage rate is too high you can find the
defective component if you:
1
_ Listen to the pipes and components which may be the cause.
2
_ Feel the pipes and components, a high leakage rate will cause
an increase in their temperature.
(c) If you think that a servocontrol is the cause, disconnect and cap
the supply to the servocontrol. Do the test again and if the
leakage rate is now in limits,the servocontrol is confirmed as
defective.
Subtask 29-00-00-280-061-A
A. Check of the Internal Leakage of the Yellow Hydraulic System with the
Ultrasonic Flowmeter (USF)
(a) On the ECAM control panel on the center pedestal, push the HYD
P/B. Make sure that the lower DU shows the HYD page.
(b) On the overhead maintenance panel 50VU, lift the guard and set
the HYD/LEAK MEASUREMENT VALVES/G P/BSW to OFF (the OFF light is
on).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page A626
Feb 01/10
511-526, 528-599,
CES
(c) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the color of the flow
arrow and system name of the Yellow system is amber).
(d) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(e) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(f) Clean the tube (1) between the identification tapes (2) with
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(g) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(h) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A627
Feb 01/10
CES
Leakage Transducer Installation Yellow Central Section
Figure 625/TASK 29-00-00-991-027
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A628
Feb 01/10
CES
(j) Connect the leakage transducer cable (8) to the transmitter (9).
(l) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(m) Monitor the flow on the USF display. It must not be more than 2.9
l.min (0.76 USgal.mn).
(n) If the internal leakage is more than 2.9 l.min (0.76 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(p) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Yellow hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A629
Feb 01/10
CES
Yellow Hydraulic System - Complete Section
Figure 626/TASK 29-00-00-991-029
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A630
Feb 01/10
CES
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A631
Feb 01/10
CES
Leakage Transducer Installation Yellow Complete Section
Figure 627/TASK 29-00-00-991-028
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A632
Feb 01/10
CES
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 7.3
l.min (1.92 USgal.mn).
(m) If the internal leakage is more than 7.3 l.min (1.92 USgal.mn) do
the measurements that follow to find the cause (s) of the high
internal leakage:
- measure of the internal leakage of the rear section of the
Yellow hydraulic system Para A.(3),
- measure the internal leakage of the left wing section of the
Yellow hydraulic system Para A.(4),
- measure the internal leakage of the right wing section of the
Yellow hydraulic system Para A.(5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Yellow hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A633
Feb 01/10
CES
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A634
Feb 01/10
CES
Leakage Transducer Installation Yellow Rear Section
Figure 628/TASK 29-00-00-991-030
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A635
Feb 01/10
CES
(l) Monitor the flow on the USF display. It must not be more than 6.0
l.min (1.58 USgal.mn).
(m) If the internal leakage is more than 6.0 l.min (1.58 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Yellow hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A636
Feb 01/10
CES
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ First guide the fastening strap (4) through the upper slot of
the strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 2.2
l.min (0.58 USgal.mn).
(m) If the internal leakage is more than 2.2 l.min (0.58 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A637
Feb 01/10
CES
Leakage Transducer Installation Left Wing Section
Figure 629/TASK 29-00-00-991-031
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A638
Feb 01/10
CES
(n) Remove the leakage transducer (5):
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Yellow hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A639
Feb 01/10
CES
(h) Install the leakage transducer (5) between the identification
tapes (2) on the pipe (1)
(Ref. Fig. 630/TASK 29-00-00-991-032)
.
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) with the transmitter
(9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 2.2
l.min (0.58 USgal.mn).
(m) If the internal leakage is more than 2.2 l.min (0.58 USgal.mn) do
the steps in Para A.(6) to find the cause (s) of the high
internal leakage.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A640
Feb 01/10
CES
Leakage Transducer Installation Yellow Right Wing Section
Figure 630/TASK 29-00-00-991-032
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A641
Feb 01/10
CES
(n) Remove the leakage transducer (5):
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
(6) Permitted leakage rates of the components and how to find the
defective component
NOTE : The maximum leakage rates for components are given only to
____
assist in trouble shooting. The total leakage of
components in a section (left wing, right wing etc) of the
system must be less than the leakage permitted for that
section. Also, the sum of all leakages of all the sections
must not be more than the leakage permitted for the full
system.
(b) If the internal leakage rate is too high you can find the
defective component if you:
1
_ Listen to the pipes and components which can be the cause.
2
_ Touch the pipes and components, a high leakage rate will cause
an increase in their temperature.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-00-00
Page A642
Feb 01/10
CES
(c) If you think that a servocontrol is the cause, disconnect and cap
the supply to the servocontrol. Do the test again and if the
leakage rate is in limits, the servocontrol is the defective
component.
5. Close-up
________
Subtask 29-00-00-860-057
(1) On the overhead maintenance panel 50VU, lift the guard and set the
HYD/LEAK MEASUREMENT VALVES/Y P/BSW to on. Make sure that the OFF
light goes off.
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve has operated correctly (the flow arrow of the Yellow
hydraulic system is colored green and the system name is colored
white).
(3) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are not on).
(5) Disconnect the ground hydraulic supply from the aircraft ground test
connections.
R
EFF :
ALL 29-00-00
Page A643
Feb 01/10
CES
Subtask 29-00-00-410-056
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-00-00-860-057-A
(1) On the overhead maintenance panel 50VU, lift the guard and set the
HYD/LEAK MEASUREMENT VALVES/Y P/BSW to on. Make sure that the OFF
light goes off.
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve operates correctly (the flow arrow of the Yellow
hydraulic system is colored green and the system name is colored
white).
(3) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are off).
Subtask 29-00-00-410-056-A
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-00-00
Page A644
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 29-00-00-865-056
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX
EFF :
ALL 29-00-00
Page A645
Feb 01/10
R
CES
TASK 29-00-00-280-004
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-010-054
Subtask 29-00-00-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
EFF :
ALL 29-00-00
Page A646
Feb 01/10
R
CES
Subtask 29-00-00-860-058
(1) Connect a ground hydraulic supply with a flowmeter to the ground test
connections of the Green and Yellow hydraulic systems.
(3) On the overhead panel 50VU, lift the guard and set the HYD/LEAK
MEASUREMENT VALVES/G and HYD/LEAK MEASUREMENT VALVES/Y pushbutton
switches (P/BSW) to off ( the OFF lights come on).
(4) On the overhead panel 40VU, set the PTU P/BSW to off (the OFF light
comes on).
(5) Pressurize the Green and Yellow hydraulic systems (Ref. TASK 29-10-
00-863-001) (Ref. TASK 29-10-00-863-002).
NOTE : The two systems should have the same pressure, or not more
____
than 300 psi difference, and the PTU must not operate.
4. Procedure
_________
Subtask 29-00-00-280-065
(1) Wait for the pressure and flow in the two systems to become stable.
(2) Monitor and write down the flow (called Q1) of the Green system and
of the Yellow system.
(3) On the overhead panel 40VU, set the PTU P/BSW to on (the OFF light
goes out).
(4) Monitor and write down the flow (called Q2) of the Green system and
of the Yellow system.
(5) Subtract the value Q1 from the value Q2 for the two systems. The
result must not be more than 3.5 l.min (0.9245 USgal.mn) for the
Green or Yellow system.
(6) Example:
EFF :
ALL 29-00-00
Page A647
Feb 01/10
R
CES
Yellow system Q1 (PTU OFF) = 2.7 l/min.
Yellow system Q2 (PTU ON ) = 6.0 l/min.
5. Close-up
________
Subtask 29-00-00-860-059
(1) Depressurize the Green and Yellow hydraulic systems (Ref. TASK 29-10-
00-864-001) (Ref. TASK 29-10-00-864-002).
(2) On the overhead panel 50VU, lift the guard and set the HYD/LEAK
MEASUREMENT VALVES/G and HYD/LEAK MEASUREMENT VALVES/Y P/BSW to on
(the OFF lights go out).
(4) Disconnect the ground hydraulic supply from the aircraft ground test
connections.
Subtask 29-00-00-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-00-00
Page A648
Feb 01/10
R
CES
TASK 29-00-00-280-005
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-00-00-860-077
4. Procedure
_________
Subtask 29-00-00-281-050
(1) If you operate the aircraft for more than one flight in an overheat
condition (OVHT warning on the ECAM display), do the subsequent work:
(b) Make sure that the fluid properties are in the limits.
Subtask 29-00-00-611-053
EFF :
ALL 29-00-00
Page A649
Feb 01/10
R
CES
TASK 29-00-00-280-006
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
NOTE : A cavitation condition of the engine pump is possible when the engine
____
pump operates with the engine pump fire valve closed (if you set the
ENG 1 (2) FIRE pushbutton on the Eng/APU fire panel), or with the
reservoir below the low level (ECAM indication).
EFF :
ALL 29-00-00
Page A650
Feb 01/10
R
CES
Subtask 29-00-00-860-078
4. Procedure
_________
Subtask 29-00-00-281-051
NOTE : Two procedures are included here to do a check after a engine pump
____
operation for more than 5 minutes in a possible cavitation
condition. Each procedure is applicable for a different set of
conditions. Only do the procedure that is applicable for the
conditions you find.
(1) Do the subsequent procedure if the engine pump has operated for more
than 5 minutes:
- With a closed engine pump fire valve, or
- With the RSVR LO LVL warning on the upper ECAM DU and the fluid
index below the minimum gageable level on the ECAM HYD system page.
NOTE : There are no time limits if the engine pump is set to OFF (ENG
____
1 (2) PUMP FAULT/OFF pushbutton on panel 40VU) with the
engine-pump fire valve open and the fluid level of the
reservoir above the low level.
(a) Replace the related engine pump (Ref. TASK 29-11-51-000-040) and
(Ref. TASK 29-11-51-400-040) or (Ref. TASK 29-13-51-000-003) and
(Ref. TASK 29-13-51-400-003).
1
_ During the test, slowly move only one flight control surface
at a time. Do this to prevent a pressure decrease to less than
2800 psi (193.0531 bar).
(c) Do a check for particles in the filter bowl and the filter of the
hydraulic control unit of the thrust reverser.
1
_ If you find particles:
- Replace the filter element (Ref. TASK 78-31-51-920-040).
- Flush the related hydraulic system (Ref. TASK 12-36-29-170-
001) or (Ref. TASK 12-36-29-170-002).
EFF :
ALL 29-00-00
Page A651
May 01/09
CES
(d) Do a check for particles in the case-drain filter bowl and the
filter of the related engine pump.
1
_ If you find particles:
- Replace the filter element (Ref. TASK 29-11-43-610-040) or
(Ref. TASK 29-13-43-610-040).
- Flush the related hydraulic system (Ref. TASK 12-36-29-170-
001) or (Ref. TASK 12-36-29-170-002).
(e) Do a check for particles in the HP filter bowl and the filter of
the related system.
1
_ If you find particles:
- Replace the filter element (Ref. TASK 29-11-45-610-001) or
(Ref. TASK 29-13-45-610-001).
- Flush the relevant hydraulic system (Ref. TASK 12-36-29-170-
001) or (Ref. TASK 12-36-29-170-002).
(f) Do the steps (b) thru (e) again, until all particles are removed.
(2) Do the subsequent procedure, after a engine pump operation for more
than 5 minutes:
- With the RSVR LO LVL warning on the upper ECAM DU and the fluid
index above the minimum gageable level on the ECAM HYD system page.
1
_ Do the steps (1) (a) thru (f) of this procedure.
1
_ Do the operational test of the related hydraulic system
(Ref. TASK 29-11-00-710-001) or (Ref. TASK 29-13-00-710-002).
2
_ During the test, slowly move only one flight control surface
at a time.
3
_ Make sure that the system pressure is more than 2800 psi
(193.0531 bar) during the test.
R
EFF :
ALL 29-00-00
Page A652
May 01/09
CES
(d) If the system pressure is less than 2800 psi (193.0531 bar)
during the test:
1
_ Do the steps (1) (a) thru (f) of this procedure.
R
R
EFF :
ALL 29-00-00
Page A653
May 01/09
CES
MAIN HYDRAULIC POWER - DESCRIPTION AND OPERATION
________________________________________________
1. _______
General
The main hydraulic power systems are those which supply the high power
consumers of the aircraft with hydraulic power. The aircraft has three main
hydraulic systems, they are:
- the Green main system (Ref. 29-11-00),
- the Blue main system (Ref. 29-12-00),
- the Yellow main system (Ref. 29-13-00).
The three main systems are hydraulically isolated from each other. It is not
possible for hydraulic fluid to go from one main system to any other main
system.
Reservoir volume included, the volume of fluid in each system is
approximately:
- 100l for the Green system,
- 60l for the Blue system,
- 75l for the Yellow system.
Engine-driven pumps (EDP) supply the Green and Yellow main systems with
hydraulic power. The EDP of the Green system is connected to the left (No.
1) engine. The EDP of the Yellow system is connected to the right (No. 2)
engine. An electric pump supplies the Blue main system.
The three main systems automatically supply hydraulic power when the
engines operate. The two EDP are connected directly to their related
engine (through the accessory gearbox), and the Blue electric pump
operates when any one of the two engines starts. All of the main systems
operate at a nominal pressure of 3000 psi (206 bar).
It is also possible to pressurize each main system with one or more of the
auxiliary systems if the main pumps can not be used.
The Yellow electric pump (Ref. 29-24-00) or the power transfer unit (PTU)
(Ref. 29-33-00) can pressurize the Yellow main system. The PTU (Ref.
29-23-00) can pressurize the Green main system. The ram air turbine
(Ref.29-22-00) can pressurize the Blue main system.
EFF :
ALL 29-10-00
Page 1
Feb 01/98
CES
The condition of the main systems is monitored at different places in the
systems. The data is used in the electronic centralized aircraft monitor
(ECAM) system and also for the indication of faults.
EFF :
ALL 29-10-00
Page 2
Feb 01/98
CES
MAIN HYDRAULIC POWER - MAINTENANCE PRACTICES
____________________________________________
TASK 29-10-00-864-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
To make sure that the Green hydraulic system is depressurized before work is
done on the system.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-860-050
(1) Stop any supply of hydraulic power to the Green and Yellow hydraulic
systems through the ground connections.
(2) Open one of the main doors of the main landing gear (Ref. TASK 32-12-
00-010-001).
R NOTE : You can open one of the two doors, but access is good from the
____
R right side.
EFF :
ALL 29-10-00
Page 201
Feb 01/10
CES
R
(4) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(5) On the ECAM control panel on the center pedestal, push the HYD
R pushbutton switch (P/BSW). Make sure that the lower (system) display
R shows the HYD page.
4. Procedure
_________
Subtask 29-10-00-864-051
A. Depressurization
(1) Refer to the ECAM indication of the GREEN system pressure and make
sure that it shows 0.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(2) If the ECAM indication of the GREEN system pressure does not show 0,
operate the rudder to reduce the pressure to zero.
Subtask 29-10-00-864-051-A
A. Depressurization
NOTE : When the hydraulic pressure supply stops, the pressure decreases
____
quickly to approximately 700 psi / 50 bar. From this value the
pressure decreases very slowly to zero (approximately 15 minutes).
EFF :
ALL 29-10-00
Page 202
Feb 01/10
CES
R (1) Refer to the ECAM indication of the GREEN system pressure and make
R sure that it shows 0.
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
R CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
R PERSONS AND/OR DAMAGE.
R (2) If the ECAM indication of the GREEN system pressure does not show 0,
R operate the rudder to reduce the pressure to zero.
5. Close-up
________
Subtask 29-10-00-860-051
(3) Close the main door of the main landing gear (Ref. TASK 32-12-00-410-
001).
EFF :
ALL 29-10-00
Page 203
May 01/01
CES
TASK 29-10-00-864-002
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
To make sure that the Yellow hydraulic system is depressurized before work
is done on the system.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 204
May 01/01
R
CES
3. __________
Job Set-up
Subtask 29-10-00-860-052
(1) Stop any supply of hydraulic power to the Yellow and Green hydraulic
systems through the ground connections.
(4) Open one of the main doors of the main landing gear (Ref. TASK 32-12-
00-010-001).
NOTE : You can open any one of the two doors, but access is better
____
from the right side.
(6) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(7) On the ECAM control panel on the center pedestal, push the HYD
pushbutton switch (P/BSW) . Make sure that the lower (system) display
shows the HYD page.
Subtask 29-10-00-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
EFF :
ALL 29-10-00
Page 205
May 01/01
R
CES
4. Procedure
_________
Subtask 29-10-00-864-050
A. Depressurization
(1) Refer to the ECAM indication of the YELLOW system pressure and make
sure it shows 0.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(2) If the ECAM indication of the YELLOW system pressure does not show 0,
operate the rudder to reduce the pressure to zero.
(b) On panel 110VU of the center pedestal, operate the PARKING BRK
switch and refer to the triple gage on panel 400VU.
(d) Make sure that the triple gage shows zero pressure on all three
indicators.
Subtask 29-10-00-864-050-A
A. Depressurization
NOTE : When the hydraulic pressure supply stops, the pressure decreases
____
quickly to approximately 700 psi / 50 bar. From this value the
pressure decreases very slowly to zero (approximately 15 minutes).
EFF :
ALL 29-10-00
Page 206
Feb 01/08
CES
(1) Refer to the ECAM indication of the YELLOW system pressure and make
sure it shows 0.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(2) If the ECAM indication of the YELLOW system pressure does not show 0,
operate the rudder to reduce the pressure to zero.
(b) On panel 110VU of the center pedestal, operate the PARKING BRK
switch and refer to the triple gage on panel 400VU.
(d) Make sure that the triple gage shows zero pressure on all three
indicators.
Subtask 29-10-00-864-050-B
A. Depressurization
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Refer to the ECAM indication of the YELLOW system pressure and make
sure that it shows 0.
(2) If the ECAM indication of the YELLOW system pressure does not show 0,
operate the rudder to reduce the pressure to zero.
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-10-00
Page 207
Feb 01/10
528-599,
CES
(a) Set the Anti-Skid and Nose Wheel switch to OFF.
(d) Make sure that the triple gage shows zero pressure on all three
indicators.
5. Close-up
________
Subtask 29-10-00-865-050
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
Subtask 29-10-00-860-053
(2) Close the main door of the main landing gear (Ref. TASK 32-12-00-410-
001).
EFF :
ALL 29-10-00
Page 208
May 01/06
R
CES
TASK 29-10-00-864-003
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
To make sure that the Blue hydraulic system is depressurized before work is
done on the system.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-860-078
R (1) Stop the supply of hydraulic power to the Blue hydraulic system
R through the ground connections.
EFF :
ALL 29-10-00
Page 209
Feb 01/10
CES
(3) Make sure that the OFF legend comes on.
(4) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
Subtask 29-10-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-10-00-864-052
A. Depressurization
(1) Refer to the ECAM indication of the BLUE system pressure and make
sure it shows 0.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(2) If the ECAM indication of the BLUE system pressure does not show 0,
operate the rudder to reduce the pressure to zero.
EFF :
ALL 29-10-00
Page 210
Feb 01/10
CES
R **ON A/C 059-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-10-00-864-052-A
A. Depressurization
NOTE : When the hydraulic pressure supply stops, the pressure decreases
____
quickly to approximately 700 psi / 50 bar. From this value the
pressure decreases very slowly to zero (approximately 15 minutes).
(1) Refer to the ECAM indication of the BLUE system pressure and make
sure it shows 0.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(2) If the ECAM indication of the BLUE system pressure does not show 0,
operate the rudder to reduce the pressure to zero.
5. Close-up
________
Subtask 29-10-00-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ.
Subtask 29-10-00-869-050
Subtask 29-10-00-862-055
EFF :
ALL 29-10-00
Page 211
Feb 01/10
CES
TASK 29-10-00-864-004
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
To make sure that the brake system is depressurized before you work on it.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 212
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-010-073
Subtask 29-10-00-860-097
(1) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panel of the Yellow hydraulic system.
(2) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration (Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-10-00
Page 213
Feb 01/10
CES
Subtask 29-10-00-865-080
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-10-00-864-053
A. Depressurization
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE
_______
LANDING GEAR.
EFF :
ALL 29-10-00
Page 214
Feb 01/10
CES
Depressurization Pushbutton of the Brake Relief Valve (3067GM)
Figure 201/TASK 29-10-00-991-008
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-10-00
Page 215
May 01/05
CES
Depressurization Pushbutton of the Brake Relief Valve (3067GM)
Figure 201A/TASK 29-10-00-991-008-A
R
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-10-00
Page 216
Feb 01/10
528-599,
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
Subtask 29-10-00-864-053-A
A. Depressurization
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE
_______
LANDING GEAR.
(2) Operate the pushbutton of the brake relief valve (3067GM) to release
the pressure in the brake system.
5. Close-up
________
Subtask 29-10-00-860-098
(1) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
(2) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
Subtask 29-10-00-865-081
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
Subtask 29-10-00-410-073
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right main gear door (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-10-00
Page 217
Feb 01/10
CES
TASK 29-10-00-863-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PRESSURIZE ONLY THE HYDRAULIC SYSTEM(S) THAT IS (ARE) NECESSARY FOR
_______
THE TASK. ISOLATE THE OTHER HYDRAULIC SYSTEM(S) BEFORE YOU SUPPLY
HYDRAULIC POWER TO THE AIRCRAFT.
CAUTION : DO NOT CONNECT GROUND POWER SUPPLIES TO THE GREEN AND YELLOW
_______
HYDRAULIC SYSTEMS AT THE SAME TIME. THIS COULD CAUSE:
- THE PTU TO OPERATE TOO FAST
- DAMAGE TO THE PTU IF ONE GROUND POWER SUPPLY IS IN OPERATION AND
THE OTHER IS IN THE BY-PASS MODE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 218
May 01/01
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-010-050
Subtask 29-10-00-860-079
CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
CAUSE DAMAGE TO THE ENGINE PUMPS.
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel on the center pedestal, push the HYD
pushbutton switch (P/BSW). Make sure that the lower (system) display
shows the HYD page.
R (4) Make sure that the ECAM does not show these warnings:
R - Low air pressure in the Green reservoir
R - Low fluid level in the Green reservoir.
EFF :
ALL 29-10-00
Page 219
May 01/05
CES
(5) Obey the subsequent caution:
R (6) If you will pressurize the Yellow system at the same time with the
R Green system through the PTU, the ECAM must not show these warnings:
R - Low air pressure in the Yellow reservoir
R - Low fluid level in the Yellow reservoir.
(8) If necessary, add fluid to the applicable reservoir(s) (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
(9) On the main instrument panel 400VU, make sure that the landing gear
selector is in the down position.
(10) Put a warning notice on the lever of the landing gear selector to
tell persons not to move it.
R
R (a) On section 40VU of the overhead panel, push the PTU pushbutton
R switch. Make sure that the OFF legend comes on.
R (12) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
R 29-14-00-614-001).
R (13) Connect the suction and delivery lines of the hydraulic ground
R power-supply to the aircraft ground connectors:
R - 1006GM suction
- 1008GM delivery.
EFF :
ALL 29-10-00
Page 220
May 01/05
CES
R (14) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
4. Procedure
_________
Subtask 29-10-00-863-050
(1) Start the hydraulic ground power supply and pressurize the Green
system to 3000 psi (206 bar).
(2) Refer to the ECAM indication of the GREEN system pressure and make
sure it shows 3000 psi.
5. Close-up
________
Subtask 29-10-00-860-054
(3) Remove the warning notice from the lever of the landing gear
selector.
(4) In section 40VU of the overhead panel, push the PTU pushbutton
switch. Make sure that the OFF legend goes off.
EFF :
ALL 29-10-00
Page 221
May 01/05
CES
R (6) Make sure that the fluid level in the reservoir of the Green
R hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
R 29-611-001) or (Ref. TASK 12-12-29-611-002).
Subtask 29-10-00-410-050
EFF :
ALL 29-10-00
Page 222
May 01/05
CES
TASK 29-10-00-863-002
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PRESSURIZE ONLY THE HYDRAULIC SYSTEM(S) THAT IS (ARE) NECESSARY FOR
_______
THE TASK. ISOLATE THE OTHER HYDRAULIC SYSTEM(S) BEFORE YOU SUPPLY
HYDRAULIC POWER TO THE AIRCRAFT.
CAUTION : DO NOT CONNECT GROUND POWER SUPPLIES TO THE GREEN AND YELLOW
_______
HYDRAULIC SYSTEMS AT THE SAME TIME. THIS COULD CAUSE:
- THE PTU TO OPERATE TOO FAST
- DAMAGE TO THE PTU IF ONE GROUND POWER SUPPLY IS IN OPERATION AND
THE OTHER IS IN THE BY-PASS MODE.
1. __________________
Reason for the Job
To pressurize the Yellow hydraulic system (with a ground power supply) for
maintenance.
NOTE : The procedure to pressurize the Yellow hydraulic system with the
____
electric pump is given in 29-24-00.
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 223
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-010-051
Subtask 29-10-00-860-080
CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
CAUSE DAMAGE TO THE ENGINE PUMPS.
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel on the center pedestal, push the HYD
pushbutton switch (P/BSW). Make sure that the lower (system) display
shows the HYD page.
R (4) Make sure that the ECAM does not show these warnings:
R - Low air pressure in the Yellow reservoir
R - Low fluid level in the Yellow reservoir.
EFF :
ALL 29-10-00
Page 224
May 01/05
CES
R (6) If you will pressurize the Green hydraulic system at the same time
R with the Yellow hydraulic system through the PTU, the ECAM must not
R show these warnings:
R - Low air pressure in the Green reservoir
R - Low fluid level in the Green reservoir.
(8) If necessary, add fluid to the applicable reservoir (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
R
R (a) On section 40VU of the overhead panel, push the PTU pushbutton
R switch. Make sure that the OFF legend comes on.
R
R (10) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
R 29-14-00-614-001).
R (11) Connect the suction and delivery lines of the hydraulic ground
R power-supply to the aircraft ground connectors:
R - 3006GM suction
- 3008GM delivery.
R (12) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
R 29-14-00-614-002).
EFF :
ALL 29-10-00
Page 225
May 01/05
CES
4. Procedure
_________
Subtask 29-10-00-863-051
(1) Start the hydraulic ground power supply and pressurize the Yellow
system to 3000 psi (206 bar).
(2) Refer to the ECAM indication of the YELLOW system pressure and make
sure it shows 3000 psi.
5. Close-up
________
Subtask 29-10-00-860-055
R (3) On section 40VU of the overhead panel, push the PTU pushbutton
R switch. Make sure that the OFF legend goes off.
R (5) Make sure that the fluid level in the reservoir of the Yellow
R hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
R 29-611-001) or (Ref. TASK 12-12-29-611-002).
EFF :
ALL 29-10-00
Page 226
May 01/05
CES
R (6) If necessary, pressurize the reservoir of the Yellow hydraulic system
R (Ref. TASK 29-14-00-614-002).
Subtask 29-10-00-410-051
EFF :
ALL 29-10-00
Page 227
May 01/05
CES
TASK 29-10-00-863-003
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PRESSURIZE ONLY THE HYDRAULIC SYSTEM(S) THAT IS (ARE) NECESSARY FOR
_______
THE TASK. ISOLATE THE OTHER HYDRAULIC SYSTEM(S) BEFORE YOU SUPPLY
HYDRAULIC POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 228
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-010-052
Subtask 29-10-00-865-068
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
Subtask 29-10-00-860-081
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel on the center pedestal, push the HYD
pushbutton switch (P/BSW). Make sure that the lower (system) display
shows the HYD page.
R (4) Make sure that the ECAM does not show these warnings:
R - Low air pressure in the Blue reservoir
R - Low fluid level in the Blue reservoir.
R (7) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
R 29-14-00-614-001).
EFF :
ALL 29-10-00
Page 229
May 01/05
CES
R (8) Connect the suction and delivery lines of the hydraulic ground power-
R supply to the aircraft connectors:
R - 2006GM suction
- 2008GM delivery.
R (9) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
4. Procedure
_________
Subtask 29-10-00-863-052
(1) Start the hydraulic ground power supply and pressurize the Blue
hydraulic system to 3000 psi (206 bar).
(2) Refer to the ECAM indication of the BLUE system pressure and make
sure it shows 3000 psi.
5. Close-up
________
Subtask 29-10-00-860-082
(2) Refer to the ECAM indication of the BLUE system pressure and make
sure that it shows 0 psi.
(5) Disconnect the suction and delivery lines from the aircraft
connectors.
R (6) Make sure that the fluid level in the reservoir of the Blue hydraulic
R system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
R 001) or (Ref. TASK 12-12-29-611-002).
EFF :
ALL 29-10-00
Page 230
May 01/05
CES
Subtask 29-10-00-410-052
EFF :
ALL 29-10-00
Page 231
May 01/05
R
CES
TASK 29-10-00-863-003- 01
Pressurize the Blue Hydraulic System with the Blue Electric Pump
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PRESSURIZE ONLY THE HYDRAULIC SYSTEM(S) THAT IS (ARE) NECESSARY FOR
_______
THE TASK. ISOLATE THE OTHER HYDRAULIC SYSTEM(S) BEFORE YOU SUPPLY
HYDRAULIC POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 232
May 01/05
R
CES
3. __________
Job Set-up
Subtask 29-10-00-865-082
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-10-00-860-099
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel on the center pedestal, push the HYD
pushbutton switch (P/BSW). Make sure that the lower (system) display
shows the HYD page.
R (4) Make sure that the ECAM does not show one or more of these warnings:
R - low air pressure in the Blue reservoir
- low fluid level in the Blue reservoir.
4. Procedure
_________
Subtask 29-10-00-863-053
(1) On section 40VU of the overhead panel, make sure that the BLUE ELEC
PUMP P/BSW set to ON (OFF and FAULT legends are out).
(2) On section 50VU of the maintenance panel, lift the guard and push the
BLUE PUMP OVRD P/BSW. Make sure that the ON legend comes on.
EFF :
ALL 29-10-00
Page 233
Feb 01/10
CES
(3) Refer to the ECAM indication of the BLUE system pressure and make
sure that it shows 3000 -200 +200 psi (206.8427 -13.7895 +13.7895
bar).
NOTE : The Blue electric pump can supply a pressure of 3000 -200 +200
____
psi (206.8427 -13.7895 +13.7895 bar).
5. Close-up
________
Subtask 29-10-00-860-100
(1) On section 50VU of the maintenance panel, push and release the BLUE
PUMP OVRD pushbutton switch. Make sure that the ON legend goes out.
(2) Refer to the ECAM indication of the BLUE system pressure and make
sure that it shows 0 psi.
EFF :
ALL 29-10-00
Page 234
Feb 01/10
CES
TASK 29-10-00-680-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 235
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-865-071
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-10-00-941-056
B. Put the warning notices in position to tell persons not to pressurize the
Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
Subtask 29-10-00-010-069
C. Get Access
(2) Open the main doors of the main gear (Ref. TASK 32-12-00-010-001).
EFF :
ALL 29-10-00
Page 236
Feb 01/10
CES
Subtask 29-10-00-860-056
(1) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(3) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(4) Put the access platform in position at the main doors of the main
gear.
(5) Put the container in position so that you can drain the hydraulic
fluid into it.
4. Procedure
_________
Subtask 29-10-00-680-050
(1) Take the flexible hose 1699GM from its stowage on the ground service
panel of the Green hydraulic system.
EFF :
ALL 29-10-00
Page 237
Feb 01/10
CES
Drain Valve Locations
Figure 202/TASK 29-10-00-991-004
R
EFF :
001-003, 051-054, 29-10-00
Page 238
May 01/05
CES
Drain Valve Locations
Figure 202A/TASK 29-10-00-991-004-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 239
Feb 01/10
511-526, 528-599,
CES
(3) Put the other end of the flexible hose in the container.
(4) Carefully turn the reservoir drain valve to the open position.
(5) When the reservoir is empty, let the drain valve return to the closed
position.
5. Close-up
________
Subtask 29-10-00-860-058
(1) Remove the flexible hose from the reservoir drain valve.
(2) Make sure that the flexible hose contains no hydraulic fluid.
(3) Put the flexible hose in its stowage on the ground service panel of
the Green hydraulic system.
(5) Fill the Green reservoir with a hand pump (Ref. TASK 12-12-29-611-
001), or with a hydraulic service cart (Ref. TASK 12-12-29-611-002).
(7) Connect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
002).
Subtask 29-10-00-410-069
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-10-00
Page 240
May 01/05
R
CES
Subtask 29-10-00-865-072
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
EFF :
ALL 29-10-00
Page 241
May 01/05
R
CES
TASK 29-10-00-680-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 242
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-10-00-865-073
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-10-00-941-057
B. Put the warning notices in position to tell persons not to pressurize the
Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-10-00-010-070
Subtask 29-10-00-860-059
(2) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Disconnnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-10-00
Page 243
May 01/05
R
CES
(5) Put the container in position so that you can drain the hydraulic
fluid into it.
4. Procedure
_________
Subtask 29-10-00-680-051
(1) Take the flexible hose 1699GM from its stowage on the ground service
panel of the Green hydraulic system.
(3) Put the other end of the flexible hose in the container.
(4) Carefully turn the reservoir drain valve to the open position.
(5) When the reservoir is empty, let the drain valve return to the closed
position.
5. Close-up
________
Subtask 29-10-00-860-060
(1) Remove the flexible hose from the reservoir drain valve.
(2) Make sure that the flexible hose contains no hydraulic fluid.
EFF :
ALL 29-10-00
Page 244
Feb 01/10
CES
(3) Put the flexible hose in its stowage on the ground service panel of
the Green hydraulic system.
(4) Fill the Yellow reservoir with a hand pump (Ref. TASK 12-12-29-611-
001), or with a hydraulic service cart (Ref. TASK 12-12-29-611-002).
(5) Connect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
002).
Subtask 29-10-00-410-070
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-10-00-865-074
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
EFF :
ALL 29-10-00
Page 245
May 01/05
R
CES
TASK 29-10-00-680-003
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 246
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-10-00-865-075
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-10-00-941-058
B. Put the warning notices in position to tell persons not to pressurize the
Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
Subtask 29-10-00-010-071
Subtask 29-10-00-860-061
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
EFF :
ALL 29-10-00
Page 247
Nov 01/07
R
CES
(4) Put the container in position so that you can drain the hydraulic
fluid into it.
4. Procedure
_________
Subtask 29-10-00-680-052
NOTE : The drain valve of the reservoir of the Blue hydraulic system is
____
on the ground service panel of the Blue hydraulic system.
(1) Remove the flexible hose 1699GM from its stowage on the ground
service panel of the Green hydraulic system.
(3) Put the other end of the flexible hose in the container.
NOTE : When you turn the drain valve counter-clockwise, no fluid will
____
flow until you push the valve in.
(5) Push the drain valve in and turn the valve clockwise to lock the
drain valve in the open position.
(6) When the reservoir is empty, turn the drain valve counter-clockwise
and release.
(7) Turn the drain valve clockwise to lock it in the closed position.
EFF :
ALL 29-10-00
Page 248
Feb 01/10
CES
5. Close-up
________
Subtask 29-10-00-860-062
(1) Remove the flexible hose from the reservoir drain valve.
(2) Make sure that the flexible hose contains no hydraulic fluid.
(3) Put the flexible hose in its stowage on the ground service panel of
the Green hydraulic system.
(4) Fill the Blue reservoir with a hand pump (Ref. TASK 12-12-29-611-
001), or with a hydraulic service cart (Ref. TASK 12-12-29-611-002).
Subtask 29-10-00-410-071
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-10-00-865-076
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
R 49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-10-00
Page 249
Aug 01/09
CES
MAIN HYDRAULIC POWER - DEACTIVATION/REACTIVATION
________________________________________________
TASK 29-10-00-040-001
Deactivation of the Case Drain Filter (1084GM) of the Engine Driven Pump of the
Green Hydraulic System
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 401
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 402
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-10-00-860-083
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Green hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(5) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-10-00-010-057-B
B. Open the left fan cowl door of the left (No. 1) engine (Ref. TASK 71-13-
00-010-040) or
(Ref. TASK 71-13-00-010-040) or
(Ref. TASK 71-13-00-010-010) or
(Ref. TASK 71-13-00-010-801).
Subtask 29-10-00-941-050
4. Procedure
_________
EFF :
ALL 29-10-00
Page 403
Aug 01/09
R
CES
Case Drain Filters of the Engine Driven Pumps
Figure 401/TASK 29-10-00-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 404
Aug 01/09
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 29-10-00-040-050
(1) Remove and discard the lockwire between the filter bowl (3) and the
filter head (1).
(2) Remove the filter bowl (3) together with the filter element (2).
NOTE : You will possibly have to pull the filter element (2) to
____
release it from the filter head (1).
(4) Clean the filter bowl (3) and apply HYDRAULIC FLUIDS (Material No.
02-003) to its threads.
(5) Install the filter bowl (3) in the filter head (1) and tighten it
with your hands.
(6) Safety the filter bowl (3) to the filter head (1) with lockwire,
corrosion-resistant steel, dia. 0.8 mm (0.032 in.).
Subtask 29-10-00-860-084
(1) Make sure that the content of the reservoir of the Green hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
EFF :
ALL 29-10-00
Page 405
Feb 01/10
CES
Case Drain Filters of the Engine Driven Pumps
Figure 401A/TASK 29-10-00-991-002-A
R
EFF :
501-509, 511-526, 528-599, 29-10-00
Page 406
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-10-00-710-051
C. Test
(2) Make sure that there are no hydraulic leaks from the filter assembly,
and that the clogging indicator stays in.
(4) Stop the operation of the left (No. 1) engine (Ref. TASK 71-00-00-
710-001).
Subtask 29-10-00-710-051-A
C. Test
(2) Make sure that there are no hydraulic leaks from the filter assembly,
and that the clogging indicator stays in.
(4) Stop the operation of the left (No. 1) engine (Ref. TASK 71-00-00-
710-045).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 407
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 29-10-00-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left fan cowl door of the left (No. 1) engine (Ref. TASK
71-13-00-410-040).
(3) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-10-00-410-057-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left fan cowl door of the left (No. 1) engine (Ref. TASK
71-13-00-410-010).
(3) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
EFF :
ALL 29-10-00
Page 408
Feb 01/10
CES
**ON A/C ALL
TASK 29-10-00-440-001
Reactivation of the Case Drain Filter (1084GM) of the Engine Driven Pump of the
Green Hydraulic System
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 409
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-860-085
EFF :
ALL 29-10-00
Page 410
Feb 01/10
CES
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-10-00-010-058-B
B. Open the left fan cowl door of the left (No. 1) engine (Ref. TASK 71-13-
00-010-040) or
(Ref. TASK 71-13-00-010-040) or
(Ref. TASK 71-13-00-010-010) or
(Ref. TASK 71-13-00-010-801).
Subtask 29-10-00-941-051
4. Procedure
_________
EFF :
ALL 29-10-00
Page 411
Feb 01/10
CES
R **ON A/C ALL
Subtask 29-10-00-440-050
(1) Do the troubleshooting of the system to find the cause of the clogged
filter and do the applicable corrective action.
(2) Remove and discard the lockwire between the filter bowl (3) and the
filter head (1).
(4) Make sure that the O-ring (4) is correctly installed on the new
filter element (2).
(5) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the O-ring (4) and to
the threads of the filter bowl (3).
(6) Do a check of the filter element (2) and make sure that it is clean
and not damaged.
(7) Put the filter element (2) with the O-ring (4) in position in the
filter bowl (3).
(8) Install the filter bowl (3) and the filter element (2) in the filter
head (1).
(10) Safety the filter bowl (3) to the filter head (1) with lockwire,
corrosion-resistant steel, dia. 0.8 mm (0.032 in.).
Subtask 29-10-00-860-086
(1) Make sure that the content of the reservoir of the Green hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
EFF :
ALL 29-10-00
Page 412
Nov 01/07
CES
(3) Remove the warning notice(s).
Subtask 29-10-00-710-052
C. Test
(2) Make sure that there are no hydraulic leaks from the filter assembly,
and that the clogging indicator stays in.
(4) Stop the operation of the left (No. 1) engine (Ref. TASK 71-00-00-
710-001).
Subtask 29-10-00-710-052-A
C. Test
(2) Make sure that there are no hydraulic leaks from the filter assembly,
and that the clogging indicator stays in.
(4) Stop the operation of the left (No. 1) engine (Ref. TASK 71-00-00-
710-045).
EFF :
ALL 29-10-00
Page 413
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 29-10-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left fan cowl door of the left (No. 1) engine (Ref. TASK
71-13-00-410-040).
Subtask 29-10-00-410-058-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left fan cowl door of the left (No. 1) engine (Ref. TASK
71-13-00-410-010).
EFF :
ALL 29-10-00
Page 414
Feb 01/10
CES
**ON A/C ALL
TASK 29-10-00-040-002
Deactivation of the Case Drain Filter (3084GM) of the Engine Driven Pump of the
Yellow Hydraulic System
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 415
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 416
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-10-00-860-087
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Yellow hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(5) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-10-00-010-059
B. Open the left fan cowl door of the right (No. 2) engine (Ref. TASK 71-13-
00-010-040).
Subtask 29-10-00-010-059-A
B. Open the left fan cowl door of the right (No. 2) engine (Ref. TASK 71-13-
00-010-010).
EFF :
ALL 29-10-00
Page 417
Feb 01/10
CES
**ON A/C ALL
Subtask 29-10-00-941-052
4. Procedure
_________
Subtask 29-10-00-040-051
(1) Remove and discard the lockwire between the filter bowl (3) and the
filter head (1).
(2) Remove the filter bowl (3) together with the filter element (2).
NOTE : You will possibly have to pull the filter element (2) to
____
release it from the filter head (1).
(4) Clean the filter bowl (3) and apply HYDRAULIC FLUIDS (Material No.
02-003) to its threads.
(5) Install the filter bowl (3) in the filter head (1) and tighten it
with your hands.
(6) Safety the filter bowl (3) to the filter head (1) with lockwire,
corrosion-resistant steel, dia. 0.8 mm (0.032 in.).
EFF :
ALL 29-10-00
Page 418
Feb 01/10
CES
Subtask 29-10-00-860-088
(1) Make sure that the content of the reservoir of the Yellow hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
Subtask 29-10-00-710-053
C. Test
(2) Make sure that there are no hydraulic leaks from the filter assembly,
and that the clogging indicator stays in.
(4) Stop the operation of the right (No. 2) engine (Ref. TASK 71-00-00-
710-001).
Subtask 29-10-00-710-053-A
C. Test
(2) Make sure that there are no hydraulic leaks from the filter assembly,
and that the clogging indicator stays in.
EFF :
ALL 29-10-00
Page 419
Feb 01/10
CES
(3) If the clogging indicator comes out, push it in to set it again. If
it will not stay in, do the trouble-shooting of the filter assembly
to find the cause.
(4) Stop the operation of the right (No. 2) engine (Ref. TASK 71-00-00-
710-045).
5. Close-up
________
Subtask 29-10-00-410-059
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left fan cowl door of the right (No. 2) engine (Ref. TASK
71-13-00-410-040).
(3) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-10-00-410-059-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left fan cowl door of the right (No. 2) engine (Ref. TASK
71-13-00-410-010).
(3) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
EFF :
ALL 29-10-00
Page 420
Feb 01/10
CES
**ON A/C ALL
TASK 29-10-00-440-002
Reactivation of the Case Drain Filter (3084GM) of the Engine Driven Pump of the
Yellow Hydraulic System
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 421
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-860-089
EFF :
ALL 29-10-00
Page 422
Feb 01/10
CES
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-10-00-010-060
B. Open the left fan cowl door of the right (No. 2) engine (Ref. TASK 71-13-
00-010-040).
Subtask 29-10-00-010-060-A
B. Open the left fan cowl door of the right (No. 2) engine (Ref. TASK 71-13-
00-010-010).
Subtask 29-10-00-941-053
4. Procedure
_________
EFF :
ALL 29-10-00
Page 423
Feb 01/10
CES
R **ON A/C ALL
Subtask 29-10-00-440-051
(1) Remove and discard the lockwire between the filter bowl (3) and the
filter head (1).
(3) Make sure that the O-ring (4) is correctly installed on the new
filter element (2).
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the O-ring (4) and to
the threads of the filter bowl (3).
(5) Do a check of the filter element (2) and make sure that it is clean
and not damaged.
(6) Install the filter bowl (3) together with the filter element (2) in
the filter head (1).
(8) Safety the filter bowl (3) to the filter head (1) with lockwire,
corrosion-resistant steel, dia. 0.8 mm (0.032 in.).
Subtask 29-10-00-860-090
(1) Make sure that the content of the reservoir of the Yellow hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
EFF :
ALL 29-10-00
Page 424
Nov 01/07
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-10-00-710-054
C. Test
(2) Make sure that there are no hydraulic leaks from the filter assembly,
and that the clogging indicator stays in.
(4) Stop the operation of the right (No. 2) engine (Ref. TASK 71-00-00-
710-001).
Subtask 29-10-00-710-054-A
C. Test
(2) Make sure that there are no hydraulic leaks from the filter assembly,
and that the clogging indicator stays in.
(4) Stop the operation of the right (No. 2) engine (Ref. TASK 71-00-00-
710-045).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 425
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 29-10-00-410-060
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left fan cowl door of the right (No. 2) engine (Ref. TASK
71-13-00-410-040).
Subtask 29-10-00-410-060-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the left fan cowl door of the right (No. 2) engine (Ref. TASK
71-13-00-410-010).
EFF :
ALL 29-10-00
Page 426
Feb 01/10
CES
**ON A/C ALL
TASK 29-10-00-040-003
Deactivation of the Case Drain Filter (2084GM) of the Electric Pump of the Blue
Hydraulic System
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 427
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-860-091
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-10-00-010-061
EFF :
ALL 29-10-00
Page 428
Nov 01/07
R
CES
Subtask 29-10-00-941-054
4. Procedure
_________
Subtask 29-10-00-040-052
(1) Remove and discard the lockwire between the filter bowl (3) and the
filter head (1).
(2) Remove the filter bowl (1) together with the filter element (2).
NOTE : You may have to pull the filter element (2) to release it from
____
the filter head (1).
(4) Clean the filter bowl (3) and apply HYDRAULIC FLUIDS (Material No.
02-003) to its threads.
(5) Install the filter bowl (3) in the filter head (1) and tighten it
with your hands.
(6) Safety the filter bowl (3) to the filter head (1) with lockwire,
corrosion-resistant steel, dia. 0.8 mm (0.032 in.).
Subtask 29-10-00-860-092
(1) Make sure that the content of the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
EFF :
ALL 29-10-00
Page 429
Nov 01/07
R
CES
Case Drain Filter of the Electric Pump of the Blue Hydraulic System
Figure 402/TASK 29-10-00-991-003
EFF :
ALL 29-10-00
Page 430
Nov 01/07
R
CES
(4) Remove the container.
Subtask 29-10-00-790-050
C. Test
(1) Pressurize (with the electric pump) the Blue hydraulic system
(Ref. TASK 29-10-00-863-003).
(2) Make sure there are no leaks from the filter assembly, and that the
clogging indicator stays in.
5. Close-up
________
Subtask 29-10-00-410-061
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
ALL 29-10-00
Page 431
Nov 01/07
CES
TASK 29-10-00-440-003
Reactivation of the Case Drain Filter (2084GM) of the Electric Pump of the Blue
Hydraulic System
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 432
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-860-093
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-10-00-010-062
Subtask 29-10-00-941-055
EFF :
ALL 29-10-00
Page 433
Nov 01/08
R
CES
4. Procedure
_________
Subtask 29-10-00-440-052
(2) Remove and discard the lockwire between the filter bowl (3) and the
filter head (1).
(4) Make sure that the O-ring (4) is correctly installed on the new
filter element (2).
(5) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the O-ring (4) and to
the threads of the filter bowl (3).
(6) Do a check of the filter element (2) and make sure that it is clean
and not damaged.
(7) Put the filter element (2) together with the O-ring (4) in position
in the filter bowl (3).
(8) Install the filter bowl (3) together with the filter element (2) in
the filter head (1).
(10) Safety the filter bowl (3) to the filter head (1) with lockwire,
corrosion-resistant steel, dia. 0.8 mm (0.032 in.).
EFF :
ALL 29-10-00
Page 434
Nov 01/08
R
CES
Subtask 29-10-00-860-094
(1) Make sure that the content of the reservoir of the Blue hydraulic
system are correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
Subtask 29-10-00-790-051
C. Test
(1) Pressurize the Blue hydraulic system with the electric pump
(Ref. TASK 29-10-00-863-003).
(2) Make sure there are no leaks from the filter assembly, and that the
clogging indicator stays in.
5. Close-up
________
Subtask 29-10-00-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-10-00
Page 435
Nov 01/07
R
CES
TASK 29-10-00-040-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 436
Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 437
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-10-00-865-083
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-10-00-860-101
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Green hydraulic system.
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(6) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(8) Put a CONTAINER 5 L(1 1/2 USGAL) below the power accumulator to
collect the unwanted hydraulic fluid.
EFF :
ALL 29-10-00
Page 438
Nov 01/07
R
CES
4. Procedure
_________
Subtask 29-10-00-614-050
A. Release the nitrogen pressure from the power accumulator (8) as follows:
(1) Remove the end cap (7) from the charging valve.
(3) When the nitrogen pressure is fully released turn the nut (6) to
close the charging valve.
Subtask 29-10-00-020-056
(1) Disconnect the line end fitting (1) from the union (3) of the
HP-manifold (2).
(2) Disconnect the line end fitting (10) from the union (9) of the power
accumulator (8).
(3) Remove the nut (12), the bolt (13), and the pipe (4) with the clamp
(5).
EFF :
ALL 29-10-00
Page 439
Feb 01/10
CES
Green Power Accumulator (1070GM)
Figure 403/TASK 29-10-00-991-011
R
EFF :
001-001, 051-052, 29-10-00
Page 440
Nov 01/07
CES
Green Power Accumulator (1070GM)
Figure 403A/TASK 29-10-00-991-011-A
R
EFF : 002-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 441
Feb 01/10
511-526, 528-599,
CES
(4) Install the blanking caps on the line end fittings (1) and (10) of
the removed pipe (4).
Subtask 29-10-00-420-053
(1) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the unions (3) and (9).
(2) Install the blanking caps with the part number ABS0946V12 or MS21914
on the unions (3) and (9).
(3) TORQUE the blanking caps to between 8.5 and 9.5 m.daN (62.68 and
70.05 lbf.ft).
Subtask 29-10-00-614-050-A
A. Release the nitrogen pressure from the power accumulator (8) as follows:
(1) Remove the end cap (9) from the charging valve.
(3) When the nitrogen pressure is fully released turn the nut (10) to
close the charging valve.
Subtask 29-10-00-020-056-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 442
Feb 01/10
511-526, 528-599,
CES
(1) Disconnect the line end fitting (1) from the union (3) of the
HP-manifold (2).
(2) Disconnect the line end fitting (6) from the union (7) of the power
accumulator (8).
(3) Remove the nut (12), the bolt (13) and the pipe (4) with the clamp
(5).
(4) Install the blanking caps on the line end fittings (1) and (6) of the
removed pipe (4).
Subtask 29-10-00-420-053-A
(1) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the unions (3) and (7).
R (2) Install the blanking caps with the part number ABS0946V12 or MS21914
R on the unions (3) and (7).
(3) TORQUE the blanking caps to between 8.5 and 9.5 m.daN (62.68 and
70.05 lbf.ft).
Subtask 29-10-00-865-084
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
Subtask 29-10-00-790-053
E. Leak Test
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
EFF :
ALL 29-10-00
Page 443
Feb 01/09
CES
(1) Pressurize the Green reservoir (Ref. TASK 29-14-00-614-002).
(3) After 5 minutes, examine the connection of the blanking cap to the
union (3) of the HP-manifold (2). Make sure that there is no leakage.
NOTE : When you do the bleeding procedure, nitrogen, which has gone
____
into the hydraulic system from the defective accumulator, is
removed.
5. Close-up
________
Subtask 29-10-00-410-076
(1) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(3) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the power
accumulator.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-10-00
Page 444
Nov 01/07
R
CES
TASK 29-10-00-440-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 445
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 446
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-10-00-865-085
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-10-00-860-102
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Green hydraulic system.
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(6) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(8) Put a CONTAINER 5 L(1 1/2 USGAL) below the power accumulator to
collect the unwanted hydraulic fluid.
R
EFF :
ALL 29-10-00
Page 447
Nov 01/07
CES
(9) Make sure that the defective power accumulator is replaced (Ref. TASK
29-11-42-000-001) and (Ref. TASK 29-11-42-400-001).
4. Procedure
_________
Subtask 29-10-00-020-057
(1) If installed remove the blanking cap from the union (9) of the power
accumulator (8).
(2) Remove the blanking cap from the union (3) of the HP-manifold (2).
Subtask 29-10-00-420-054
EFF :
ALL 29-10-00
Page 448
Feb 01/10
CES
(3) Remove the blanking caps from the line end fittings (1) and (10) of
the pipe (4).
(4) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end fittings (1) and (10).
(5) Fill the power accumulator (8) with the HYDRAULIC FLUIDS (Material
No. 02-003).
(6) Install the pipe (4) loosely on the union (9) of the power
accumulator (8) and on the union (3) of the HP-manifold (2).
(7) Install the clamp (5), the bolt (13) and the nut (12) to attach the
pipe (4) to the clamp block bracket (11).
(8) TORQUE the line end fittings (1) and (10) to between 9.7 and 10.7
m.daN (71.53 and 78.90 lbf.ft).
Subtask 29-10-00-020-057-A
(1) If installed remove the blanking cap from the union (7) of the power
accumulator (8).
(2) Remove the blanking cap from the union (3) of the HP-manifold (2).
Subtask 29-10-00-420-054-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 449
Feb 01/10
511-526, 528-599,
CES
CAUTION : YOU MUST INSTALL HYDRAULIC TUBES WITH HYDRAULIC FLUID AS
_______
LUBRICANT.
(3) Remove the blanking caps from the line end fittings (1) and (6) of
the pipe (4).
(4) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end fittings (1) and (6).
(5) Fill the power accumulator (8) with the HYDRAULIC FLUIDS (Material
No. 02-003).
(6) Install the pipe (4) loosely on the union (7) of the power
accumulator (8) and on the union (3) of the HP-manifold (2).
(7) Install the clamp (5), the bolt (13) and the nut (12) to attach the
pipe (4) to the clamp block bracket (11).
(8) TORQUE the line end fittings (1) and (10) to between 9.7 and 10.7
m.daN (71.53 and 78.90 lbf.ft).
Subtask 29-10-00-865-086
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
Subtask 29-10-00-790-054
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(1) Fill the power accumulator (8) with nitrogen (Ref. TASK 12-14-29-614-
001).
R
EFF :
ALL 29-10-00
Page 450
Nov 01/07
CES
(2) Remove the WARNING NOTICE from the ground service panel of the Green
hydraulic system and from the cockpit.
(3) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(4) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
NOTE : When you do the bleeding procedure, nitrogen, which has gone
____
into the hydraulic system from the defective accumulator, is
removed.
5. Close-up
________
Subtask 29-10-00-410-077
(2) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the power
accumulator.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-10-00
Page 451
Nov 01/07
R
CES
TASK 29-10-00-040-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 452
Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-865-087
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-10-00
Page 453
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-399,
401-403,
Subtask 29-10-00-860-103
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a CONTAINER 5 L(1 1/2 USGAL) below the power accumulator to
collect the unwanted hydraulic fluid.
Subtask 29-10-00-860-103-A
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration (Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 454
Feb 01/10
511-526, 528-599,
CES
(5) Put a CONTAINER 5 L(1 1/2 USGAL) below the power accumulator to
collect the unwanted hydraulic fluid.
(6) Put a CONTAINER 5 L(1 1/2 USGAL) below the HP manifold to collect the
unwanted hydraulic fluid.
Subtask 29-10-00-010-078
4. Procedure
_________
Subtask 29-10-00-614-052
A. Release the nitrogen pressure from the power accumulator (12) as follows:
(1) Remove the end cap (14) from the charging valve.
(3) When the nitrogen pressure is fully released turn the nut (13) to
close the charging valve.
EFF :
ALL 29-10-00
Page 455
Feb 01/10
CES
Blue Power Accumulator (2070GM)
Figure 404/TASK 29-10-00-991-012
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-10-00
Page 456
Feb 01/08
CES
Blue Power Accumulator (2070GM)
Figure 404A/TASK 29-10-00-991-012-A
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 457
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-399,
401-403,
Subtask 29-10-00-020-058
(1) Disconnect the line end fitting (1) from the union (2) of the ground
leakage measurement manifold (3).
(2) Disconnect the line end fitting (10) from the union (11) of the power
accumulator (12).
(3) Remove the nut (8), the bolt (4), the spacer (6) and the pipe (9)
with the clamp (7).
(4) Install the blanking caps on the line end fittings (1) and (10) of
the removed pipe (9).
Subtask 29-10-00-420-055
(1) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the unions (2) and (11).
R (2) Install the blanking caps with the part number ABS0946V10L or
R MS21914-10J on the unions (2) and (11).
(3) TORQUE the blanking caps to between 7.5 and 8.3 m.daN (55.30 and
61.20 lbf.ft).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-10-00
Page 458
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-10-00-020-058-A
(1) Disconnect the line end fitting (2) from the tee connector (1) of the
HP manifold (3).
(2) Disconnect the line end fitting (10) from the union (11) of the power
accumulator (12).
(3) Remove the nut (8), the bolt (4), the spacer (6) and the pipe (9)
with the clamp (7).
(4) Install the blanking caps on the line end fittings (2) and (10) of
the removed pipe (9).
Subtask 29-10-00-420-055-A
(1) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the tee connector (1) and the union (11).
R (2) Install the blanking caps with the part number ABS0946V10L or
R MS21914-10J on the tee connector (1) and the union (11).
(3) TORQUE the blanking caps to between 7.5 and 8.3 m.daN (55.30 and
61.20 lbf.ft).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 459
Feb 01/10
CES
**ON A/C ALL
Subtask 29-10-00-865-088
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 2701GJ, 2702GJ.
Subtask 29-10-00-790-055
E. Leak Test
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(3) After 5 minutes, examine the connection of the blanking cap to the
union (2) of the ground leakage measurement manifold (3). Make sure
that there is no leakage.
NOTE : When you do the bleeding procedure, you remove the nitrogen
____
which came into the hydraulic system from the defective
accumulator.
EFF :
ALL 29-10-00
Page 460
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-10-00-790-055-A
E. Leak Test
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(3) After 5 minutes, examine the connection of the blanking cap to the
tee connector (1) of the HP manifold (3). Make sure that there is no
leakage.
NOTE : When you do the bleeding procedure, you remove the nitrogen
____
which came into the hydraulic system from the defective
accumulator.
5. Close-up
________
Subtask 29-10-00-410-078
(1) Make sure that the fluid level in the reservoir of the Blue hydraulic
is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-001).
(2) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the power
accumulator.
EFF :
ALL 29-10-00
Page 461
Feb 01/10
CES
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-10-00-410-078-A
(1) Make sure that the fluid level in the reservoir of the Blue hydraulic
is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-001).
(2) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the power
accumulator.
(3) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the HP manifold.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 462
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 29-10-00-440-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 463
Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-865-089
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-10-00
Page 464
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-399,
401-403,
Subtask 29-10-00-860-104
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a CONTAINER 5 L(1 1/2 USGAL) below the power accumulator to
collect the unwanted hydraulic fluid.
(6) Make sure that the defective power accumulator is replaced (Ref. TASK
29-12-42-000-001) and (Ref. TASK 29-12-42-400-001).
Subtask 29-10-00-860-104-A
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration (Ref. TASK 29-00-00-864-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 465
Feb 01/10
511-526, 528-599,
CES
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a CONTAINER 5 L(1 1/2 USGAL) below the power accumulator to
collect the unwanted hydraulic fluid.
(6) Put a CONTAINER 5 L(1 1/2 USGAL) below the HP manifold to collect the
unwanted hydraulic fluid.
(7) Make sure that the defective power accumulator is replaced (Ref. TASK
29-12-42-000-001) and (Ref. TASK 29-12-42-400-001).
Subtask 29-10-00-010-079
4. Procedure
_________
Subtask 29-10-00-020-059
(1) If installed remove the blanking cap from the union (11) of the power
accumulator (12).
EFF :
ALL 29-10-00
Page 466
Feb 01/10
CES
(2) Remove the blanking cap from the union (2) of the ground leakage
measurement manifold (3).
Subtask 29-10-00-420-056
(3) Remove the blanking caps from the line end fittings (1) and (10) of
the pipe (9).
(4) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end fittings (1) and (10).
(5) Fill the power accumulator (12) with the HYDRAULIC FLUIDS (Material
No. 02-003).
(6) Install the pipe (9) loosely on the union (11) of the power
accumulator (12) and on the union (2) of the ground leakage
measurement manifold (3).
(8) TORQUE the line end fittings (1) and (10) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-10-00
Page 467
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-10-00-020-059-A
(1) If installed remove the blanking cap from the union (11) of the power
accumulator (12).
(2) Remove the blanking cap from the tee connector (1) of the HP manifold
(3).
Subtask 29-10-00-420-056-A
(3) Remove the blanking caps from the line end fittings (2) and (10) of
the pipe (9).
(4) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end fittings (2) and (10).
(5) Fill the power accumulator (12) with the HYDRAULIC FLUIDS (Material
No. 02-003).
(6) Install the pipe (9) loosely on the union (11) of the power
accumulator (12) and on the tee connector (1) of the HP manifold (3).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 468
Feb 01/10
CES
(7) To attach the pipe (9) to the bracket (5) install:
- the clamp (7),
- the bolt (4),
- the spacer (6),
- the nut (8).
(8) TORQUE the line end fittings (2) and (10) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
Subtask 29-10-00-865-090
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 2701GJ, 2702GJ.
Subtask 29-10-00-790-056
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(1) Fill the power accumulator (12) with nitrogen (Ref. TASK 12-14-29-
614-001).
(2) Remove the WARNING NOTICE from the ground service panel of the Blue
hydraulic system and from the cockpit.
(4) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
EFF :
ALL 29-10-00
Page 469
Feb 01/10
CES
(7) Depressurize the Blue hydraulic system
(Ref. TASK 29-10-00-864-003).
NOTE : When you do the bleeding procedure, you remove the nitrogen
____
which came into the hydraulic system from the defective
accumulator.
Subtask 29-10-00-790-056-A
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(1) Fill the power accumulator (12) with nitrogen (Ref. TASK 12-14-29-
614-001).
(2) Remove the WARNING NOTICE from the ground service panel of the Blue
hydraulic system and from the cockpit.
(4) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 470
Feb 01/10
511-526, 528-599,
CES
(8) Do the bleeding procedure of the Blue hydraulic system downstream of
the Blue E-pump (Ref. TASK 29-00-00-870-009).
NOTE : When you do the bleeding procedure, you remove the nitrogen
____
which came into the hydraulic system from the defective
accumulator.
5. Close-up
________
Subtask 29-10-00-410-079
(1) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the power
accumulator.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-10-00-410-079-A
(1) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the power
accumulator.
(2) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the HP manifold.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-10-00
Page 471
Feb 01/10
CES
**ON A/C ALL
TASK 29-10-00-040-006
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 472
Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-865-091
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-10-00-860-105
EFF :
ALL 29-10-00
Page 473
Nov 01/07
R
CES
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(6) Put a CONTAINER 5 L(1 1/2 USGAL) below the accumulator to collect the
unwanted hydraulic fluid.
Subtask 29-10-00-010-080
4. Procedure
_________
Subtask 29-10-00-614-054
A. Release the nitrogen pressure from the power accumulator (3) as follows:
(1) Remove the end cap (5) from the charging valve.
(3) When the nitrogen pressure is fully released turn the nut (4) to
close the charging valve.
Subtask 29-10-00-020-060
EFF :
ALL 29-10-00
Page 474
Nov 01/07
R
CES
Yellow Power Accumulator (3070GM)
Figure 405/TASK 29-10-00-991-013
EFF :
ALL 29-10-00
Page 475
Nov 01/07
CES
(1) Disconnect the line end fitting (12) from the union (13) of the
HP-manifold (14).
(2) Disconnect the line end fitting (1) from the union (2) of the power
accumulator (3).
(3) Remove the nuts (10), the bolts (7) and the pipe (6) with the
clamp-block halves (8) and (9).
(4) Install the blanking caps on the line end fittings (1) and (12) of
the removed pipe (4).
Subtask 29-10-00-420-057
(1) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the unions (2) and (13).
R (2) Install the blanking caps with the part number ABS0946V12 or MS21914
R on the unions (2) and (13).
(3) TORQUE the blanking caps to between 8.5 and 9.5 m.daN (62.68 and
70.05 lbf.ft).
Subtask 29-10-00-865-092
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX
Subtask 29-10-00-790-057
E. Leak Test
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
EFF :
ALL 29-10-00
Page 476
Feb 01/09
CES
(2) Pressurize the Yellow hydraulic system (Ref. TASK 29-10-00-863-002).
(3) After 5 minutes, examine the connections of the blanking cap to the
union (13) of the HP-manifold (14). Make sure that there are no
hydraulic fluid or nitrogen leaks.
NOTE : When you do the bleeding procedure, nitrogen, which has gone
____
into the hydraulic system from the defective accumulator, is
removed.
5. Close-up
________
Subtask 29-10-00-410-080
(1) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(3) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the power
accumulator.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-10-00
Page 477
Nov 01/07
CES
TASK 29-10-00-440-006
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 478
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-865-093
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
EFF :
ALL 29-10-00
Page 479
Nov 01/07
CES
Subtask 29-10-00-860-106
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(6) Put a CONTAINER 5 L(1 1/2 USGAL) below the accumulator to collect the
unwanted hydraulic fluid.
(7) Make sure that the defective power accumulator is replaced (Ref. TASK
29-13-42-000-001) and (Ref. TASK 29-13-42-400-001).
Subtask 29-10-00-010-081
4. Procedure
_________
Subtask 29-10-00-020-061
EFF :
ALL 29-10-00
Page 480
Nov 01/07
CES
(1) If installed remove the blanking cap from the union (2) of the power
accumulator (3).
(2) Remove the blanking cap from the union (13) of the HP-manifold (14).
Subtask 29-10-00-420-058
(3) Remove the blanking caps from the line end fittings (1) and (12) of
the pipe (6).
(4) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end fittings (1) and (12).
(5) Fill the power accumulator (3) with the HYDRAULIC FLUIDS (Material
No. 02-003).
(6) Install the pipe (6) loosely on the union (2) of the power
accumulator (3) and on the union (13) of the HP-manifold (14).
(7) Install the clamp-block halves (8) and (9) with the bolts (7) and the
nuts (10) to attach the pipe (6) to the bracket (11).
(8) TORQUE the line end fittings (1) and (12) to between 9.7 and 10.7
m.daN (71.53 and 78.90 lbf.ft).
Subtask 29-10-00-865-094
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX
EFF :
ALL 29-10-00
Page 481
Nov 01/07
CES
Subtask 29-10-00-790-058
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(1) Fill the power accumulator (3) with nitrogen (Ref. TASK 12-14-29-614-
001).
(2) Remove the WARNING NOTICE from the ground service panel of the Yellow
hydraulic system and from the cockpit .
(3) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(4) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
NOTE : When you do the bleeding procedure, nitrogen, which has gone
____
into the hydraulic system from the defective accumulator, is
removed.
5. Close-up
________
Subtask 29-10-00-410-081
(2) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the power
accumulator.
EFF :
ALL 29-10-00
Page 482
Nov 01/07
CES
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-10-00
Page 483
Nov 01/07
CES
MAIN HYDRAULIC POWER - ADJUSTMENT/TEST
______________________________________
TASK 29-10-00-710-001
R Operational Check of Hydraulic Fire Shut Off Valves and Associated Indicating
R System
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 501
May 01/04
CES
3. __________
Job Set-up
Subtask 29-10-00-860-071
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001) .
(3) On the ECAM control panel, push the HYD key. Make sure that the HYD
page comes into view on the ECAM lower DU.
Subtask 29-10-00-865-077
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/Y/ENG2 3702GD C14
49VU HYD/FIRE VALVE/G/ENG1 1703GK C13
Subtask 29-10-00-010-065
C. Get Access
EFF :
ALL 29-10-00
Page 502
May 01/04
R
CES
4. Procedure
_________
Subtask 29-10-00-710-050
A. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- lift the guards and release the The single chime audio warning
ENG 1 FIRE and ENG 2 FIRE operates.
pushbutton switches (P/BSW).
2. On the ENG/APU FIRE panel 1WD of On the glareshield panels 130VU and
the overhead panel 20VU: 131VU:
- push the ENG 1 FIRE and ENG 2 - the MASTER CAUT lights go off.
FIRE P/BSW.
EFF :
ALL 29-10-00
Page 503
May 01/00
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the valve position indicator shows
OPEN.
NOTE : If the ammeter does not show 0 mA, replace the fire shut-off valve
____
1046GK (3702GD) (Ref. TASK 29-11-52-000-001) and (Ref. TASK 29-11-52-
400-001) or ((Ref. TASK 29-13-52-000-001)) and ((Ref. TASK 29-13-52-
400-001)).
EFF :
ALL 29-10-00
Page 504
May 01/03
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
8. Close the circuit breaker 1703GK
(3702GD)
5. Close-up
________
Subtask 29-10-00-860-072
Subtask 29-10-00-410-065
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-10-00
Page 505
Aug 01/02
R
CES
TASK 29-10-00-720-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 506
May 01/09
CES
3. __________
Job Set-up
Subtask 29-10-00-860-073
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel, push the HYD key. Make sure that the HYD
page comes into view on the lower ECAM Display Unit (DU)
(4) Make sure that none of these conditions are shown on the ECAM:
(a) for a test of the fire shut-off valve (1046GK) of the Green
hydraulic system;
- Low air pressure in the Green reservoir,
- Low fluid level in the Green reservoir.
(b) for a test of the fire shut-off valve (3046GD) of the Yellow
hydraulic system:
- Low air pressure in the Yellow reservoir,
- Low fluid level in the Yellow reservoir.
(7) On panel 402VU on the center instrument panel, set the A/SKID NOSE
WHEEL switch to OFF.
EFF :
ALL 29-10-00
Page 507
May 01/04
R
CES
Subtask 29-10-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/Y/ENG2 3702GD C14
49VU HYD/FIRE VALVE/G/ENG1 1703GK C13
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-10-00-860-074
(1) On the overhead panel 40VU, push the PTU/AUTO pushbutton switch
(P/BSW). Make sure that the OFF light comes on.
(2) Make sure that the Yellow electric pump is not running (ON legend on
the YELLOW ELEC PUMP P/BSW is not on).
(3) On panel 40VU, make sure that the GREEN/ENG 1 PUMP and YELLOW/ENG 2
PUMP P/BSW are set to on (the OFF and FAULT lights are out).
(4) On the overhead panel 23VU make sure that these P/BSW are set to on
(the OFF and FAULT lights are out):
- FLT CTL/SEC 1
- FLT CTL/ELAC 1
(5) On the overhead panel 24VU make sure that these P/BSW are set to on
(the OFF and FAULT lights are out):
- FLT CTL/SEC 2
- FLT CTL/SEC 3
- FLT CTL/ELAC 2
R
EFF :
ALL 29-10-00
Page 508
May 01/05
CES
4. Procedure
_________
R Subtask 29-10-00-720-051-C
R A. Do this test
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
R CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
R AND/OR DAMAGE.
R CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
R POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
R CAUSE DAMAGE TO THE ENGINE PUMPS.
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
R 1. Dry motor the left (right) engine The left (right) engine turns and
R (Ref. TASK 71-00-00-710-001) or causes the engine pump of the Green
R (Ref. TASK 71-00-00-710-001) or (Yellow) hydraulic system to turn. The
R (Ref. TASK 71-00-00-710-045) or ECAM lower display unit (DU) shows the
R (Ref. TASK 71-00-00-720-802). pressure in the Green (Yellow)
R hydraulic system is 3000 psi
R approximately.
EFF :
ALL 29-10-00
Page 509
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R 4. On the ENG/APU FIRE panel 1WD of On the ENG/APU FIRE panel 1WD of the
R the overhead panel 20VU: overhead panel 20VU:
R - lift the guard and push and - the SQUIB lights of the ENG 1
R release the ENG 1 FIRE (ENG 2 FIRE/AGENT 1 and ENG 1 FIRE/AGENT 2
R FIRE) P/BSW. (ENG 2 FIRE/AGENT 1 and ENG 2
R FIRE/AGENT 2) come on.
R 6. On the ENG/APU FIRE panel 1WD of On the ENG/APU FIRE panel 1WD of the
R the overhead panel 20VU: overhead panel 20VU:
R
EFF :
ALL 29-10-00
Page 510
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - push the ENG 1 FIRE (ENG 2
R FIRE) P/BSW,
R - make sure that the P/BSW guard - the SQUIB lights of the ENG 1
R goes back to its initial FIRE/AGENT 1 and ENG 1 FIRE/AGENT 2
R position. (ENG 2 FIRE/AGENT 1 and ENG 2
R FIRE/AGENT 2) go off.
R
EFF :
ALL 29-10-00
Page 511
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R WARNING : BE VERY CAREFUL WHEN
_______
R YOU DO WORK ON CIRCUIT
R BREAKER PANELS. THERE
R IS A HIGH VOLTAGE
R BEHIND THESE PANELS.
R NOTE : If the ammeter does not show 0 mA, replace the fire shut-off valve
____
R 1046GK (3046GD) (Ref. TASK 29-11-52-000-001) and (Ref. TASK 29-11-
R 52-400-001) or ((Ref. TASK 29-13-52-000-001)) and ((Ref. TASK 29-13-
R 52-400-001)).
R
EFF :
ALL 29-10-00
Page 512
May 01/09
CES
R
5. Close-up
________
Subtask 29-10-00-860-075
(1) On panel 402VU on the center pedestal, set the A/SKID NOSE WHEEL
switch to on.
(2) On the overhead panel 40VU, push and release the PTU/AUTO P/BSW. Make
sure that the OFF and FAULT lights are not on.
R
EFF :
ALL 29-10-00
Page 513
May 01/09
CES
TASK 29-10-00-720-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-10-00
Page 514
May 01/09
CES
3. __________
Job Set-up
Subtask 29-10-00-860-076
(1) Make sure that the isolation coupling 3701GM of the power transfer
unit (PTU) is not disconnected (Ref. TASK 29-23-00-860-002).
(3) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(4) On the ECAM control panel, push the HYD key. Make sure that the HYD
page comes into view on the ECAM lower display unit (DU).
(5) Make sure that the ECAM system shows none of these conditions:
- low air pressure in the reservoirs of the Green, Blue or Yellow
hydraulic systems,
- low fluid contents in the reservoirs of the Green, Blue or Yellow
hydraulic systems.
(8) On the overhead panel 40VU, push and release the PTU P/BSW. Make sure
that the OFF light comes on.
Subtask 29-10-00-865-063
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
106VU CSM/G /EV/MAN/SPLY 6XE B04
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
R
EFF :
ALL 29-10-00
Page 515
May 01/09
CES
Subtask 29-10-00-865-065
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
106VU ESS TR/SPLY 4PE C01
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-10-00-010-063
4. Procedure
_________
Subtask 29-10-00-720-050
A. Do this test:
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R
EFF :
ALL 29-10-00
Page 516
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the pressure in the Green hydraulic
system is 125 bar (1800 psi),
- the pressure in the Yellow hydraulic
system is 3.5 bar (51 psi) (Reservoir
Pressure).
R
EFF :
ALL 29-10-00
Page 517
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
the ground service panel of the
Yellow hydraulic system
(Ref. TASK 29-10-00-863-002).
R
EFF :
ALL 29-10-00
Page 518
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
11. On the hydraulic ground supply:
- pressurize the Blue hydraulic
system to 135 bar (1960 psi).
15. On the overhead panel 21VU: In the main landing gear compartment:
- lift the guard, and press and - the CSM/G starts to operate because
hold the EMER GEN TEST the priority valve is open at 140 +0
pushbutton. -5 bar (2030 +0 -72.5 psi).
16. On the hydraulic ground supply: In the main landing gear compartment:
- slowly decrease the supply - the CSM/G stops when the priority
pressure to the Blue hydraulic valve closes (between 144 bar and 127
system to 125 bar (1800 psi). bar (2088 psi and 1842 psi).
R
EFF :
ALL 29-10-00
Page 519
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
17. On the overhead panel 21VU:
- release the EMER GEN TEST
pushbutton, and let the guard
go back to its initial
position.
5. Close-up
________
Subtask 29-10-00-860-077
(1) Disconnect the hydraulic ground supply from the ground service panel
of the Blue hydraulic system (Ref. TASK 29-10-00-864-003).
Subtask 29-10-00-410-063
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-10-00-865-064
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
4PE, 3801GX, 3802GX, 3803GX, 2701GJ, 2702GJ.
R
EFF :
ALL 29-10-00
Page 520
May 01/09
CES
R TASK 29-10-00-710-004
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R A. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 29-10-00-865-106
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
R 121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
R 121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
R 121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
R 121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
EFF :
ALL 29-10-00
Page 521
Aug 01/09
CES
R Subtask 29-10-00-860-118
R (2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
R (Ref. TASK 31-60-00-860-001).
R (3) On the ECAM control panel on the center pedestal, press the HYD
R pushbutton. Make sure that the HYD page is shown on the ECAM lower
R Display Unit (DU)
R (4) Make sure that the ECAM does not show these conditions:
R - Low air pressure in the Green and Yellow reservoir
R - Low fluid level in the Green and Yellow reservoir.
R (7) On the overhead panel 40VU, press the PTU/AUTO P/BSW (the OFF light
R comes on).
R (8) On the overhead panel 40VU, make sure that the GREEN/ENG 1 PUMP and
R the YELLOW/ENG 2 PUMP P/BSWs are set to on ((FAULT and OFF lights are
R off).
R 4. Procedure
_________
R Subtask 29-10-00-710-058
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
R ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
R SYSTEM.
R CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
R POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
R CAUSE DAMAGE TO THE ENGINE PUMPS.
EFF :
ALL 29-10-00
Page 522
Aug 01/09
CES
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
R 1. Dry-motor the left (No. 1) engine The left (No. 1) engine and the right
R and the right (No. 2) engine (No. 2) engine turns and causes the
R (Ref. TASK 71-00-00-710-001). engine-driven pump of the Green and
R Yellow hydraulic system to turn.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 523
Aug 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- The vertical line between the EDP box
and the system indication changes
from amber to green.
Subtask 29-10-00-710-058-A
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
CAUSE DAMAGE TO THE ENGINE PUMPS.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Dry-motor the left (No. 1) engine The left (No. 1) engine and the right
and the right (No. 2) engine (No. 2) engine turns and causes the
(Ref. TASK 71-00-00-710-045). engine-driven pump of the Green and
Yellow hydraulic system to turn.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 524
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Press the GREEN/ENG 1 PUMP and - The GREEN/ENG 1 PUMP and the
the YELLOW/ENG 2 PUMP P/BSWs. YELLOW/ENG 2 PUMP OFF lights come on.
5. Close-up
________
EFF :
ALL 29-10-00
Page 525
Feb 01/10
CES
MAIN HYDRAULIC POWER - INSPECTION/CHECK
_______________________________________
TASK 29-10-00-200-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 601
Nov 01/03
CES
3. __________
Job Set-up
Subtask 29-10-00-860-057
(2) Depressurize the Green, Yellow and Blue hydraulic systems, but not
the reservoirs (Ref. TASK 29-00-00-864-001).
(3) Put the warning notices in position to tell persons not to pressurize
the hydraulic systems
- in the flight compartment on the hydraulic section 40VU of the
overhead panel,
- on the ground service panels of the Green, Yellow and Blue
hydraulic systems.
Subtask 29-10-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
EFF :
ALL 29-10-00
Page 602
Feb 01/99
CES
Subtask 29-10-00-010-054
C. Get Access
(1) Open one main door of the main landing gear (Ref. TASK 32-12-00-010-
001).
NOTE : You can open any door, but the access is better from the RH
____
side.
4. Procedure
_________
Subtask 29-10-00-210-051
(1) Look at the contents indicator on each reservoir and make sure that
it shows:
- Yellow reservoir (with the brake accumulator empty of fluid and
precharged with nitrogen) - between 15.0 l and 16.0 l
- Yellow reservoir (with the brake accumulator full of fluid at
system working pressure) - between 12.0 l and 13.0 l
- Green reservoir - between 14.0 l and 15.0 l
- Blue reservoir - between 6.0 l and 6.5 l
R (a) These levels are for fluid temperatures between 10 and 20 deg.C
R (50 and 68 deg.F). If the temperature is out of these limits, the
volume of the fluid changes:
- 0.5 l for 10 deg.C (18 deg.F) in the Green and Yellow hydraulic
systems,
- 0.25 l for 10 deg.C (18 deg.F) in the Blue hydraulic system.
R Refer to the applicable temperature-fluid table to make sure
R that the indicated condition is in its permitted limits.
(2) If the contents of the reservoirs are not correct, fill or drain the
reservoir(s) as necessary (Ref. TASK 12-12-29-611-001) or (Ref. TASK
12-12-29-611-002).
EFF :
ALL 29-10-00
Page 603
May 01/08
CES
5. Close-up
________
Subtask 29-10-00-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the main door of the main landing gear (Ref. TASK 32-12-00-410-
001).
Subtask 29-10-00-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX
EFF :
ALL 29-10-00
Page 604
Feb 01/98
CES
TASK 29-10-00-200-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
NOTE : Do this check less than 12 hours after shut-down of the bleed-air
____
pressurization system (engines and APU).
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 605
May 01/06
CES
3. __________
Job Set-up
Subtask 29-10-00-860-063
(1) Depressurize the Green, Yellow and Blue hydraulic systems, but not
the reservoirs (Ref. TASK 29-00-00-864-001).
(2) Put the warning notices in position to tell persons not to pressurize
the hydraulic systems:
- in the flight compartment on the hydraulic section 40VU of the
overhead panel,
- on the ground service panels of the Green, Yellow and Blue
hydraulic systems.
Subtask 29-10-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-10-00-010-055
C. Get Access
(1) Open one main door of the main landing gear (Ref. TASK 32-12-00-010-
001).
NOTE : You can open any door, but the access is better from the RH
____
side.
EFF :
ALL 29-10-00
Page 606
Feb 01/99
CES
4. Procedure
_________
Subtask 29-10-00-210-052
(1) Read the pressure gages (1383GM, 2383GM, 3383GM) on each of the three
reservoirs. Make sure that the pressure values are:
R - not less than 35 psi (2.4131 bar) at 3 hours after the last
R reservoir pressurization.
R (2) Make sure that the reservoir fill level does not decrease by more
R than 0.6 l (0.1585 USgal) at 3 hours after the last pressurization.
R
R (3) If the pressure or the fill level in a reservoir is not in the given
R limit, continue as follows:
R (a) Use the oxygen leak detector, SPECIAL MATERIALS (Material No. 05-
R 004), and do a leak check.
R (b) Do the applicable correction procedures for the leaks that you
R find.
5. Close-up
________
Subtask 29-10-00-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the main door of the main landing gear (Ref. TASK 32-12-00-410-
001).
Subtask 29-10-00-865-057
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX
EFF :
ALL 29-10-00
Page 607
Aug 01/06
CES
TASK 29-10-00-200-008
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 608
May 01/06
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-860-070
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-10-00
Page 609
Feb 01/05
CES
Subtask 29-10-00-865-070
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-10-00-010-068
C. Get Access
(2) Open one main door of the main landing gear (Ref. TASK 32-12-00-010-
001).
NOTE : You can open any door, but access is better from the RH side.
____
4. Procedure
_________
Subtask 29-10-00-210-057
A. Do a Check of the Nitrogen Charge Pressure of the Green, Blue and Yellow
R System Accumulators
(1) Refer to the nitrogen pressure gages (1072GM), (2072GM) and (3072GM)
on each of the system accumulators and make sure that the precharge
pressure is as follows:
(Ref. Fig. 601/TASK 29-10-00-991-010)
EFF :
ALL 29-10-00
Page 610
Nov 01/09
CES
R Pressure Value
R Figure 601/TASK 29-10-00-991-010
EFF :
ALL 29-10-00
Page 611
Feb 01/05
CES
NOTE : A waiting time of one hour makes the measurement more accurate
____
because of the temperature compensation of the accumulator.
(2) If the accumulator pressure is in the given limits (between P and
P minus 15 bar (217.5565 psi), no more action is necessary.
(3) If the accumulator pressure is more than the correct pressure P.
(4) If the accumulator pressure is P minus more than 15 bar (217.5565
psi), do the worksteps that follow:
(a) Adjust the accumulator pressure to the correct value P plus 15
bar (217.5565 psi) (Ref. TASK 12-14-29-614-001).
1
_ If the accumulator pressure has the correct value P,
plus/minus 7 bar (101.5263 psi):
R - No more action is necessary.
2
_ If the accumulator pressure is 7 bar (101.5263 psi) or more
above the correct value P:
R - Reduce the accumulator pressure to the correct value P.
R 3
_ If the accumulator pressure is P minus more than 7 bar
R (101.5263 psi), do this workstep:
R - Do a leak check with the oxygen leak detector SPECIAL
R MATERIALS (Material No. 05-004) on the gas manifold of the
accumulator.
EFF :
ALL 29-10-00
Page 612
Nov 01/09
CES
(e) If there are no external leaks:
R 1
_ Replace the accumulator:
R - Green hydraulic System (Ref. TASK 29-11-42-000-001) /
R (Ref. TASK 29-11-42-400-001)
R - Blue hydraulic System (Ref. TASK 29-12-42-000-001) /
R (Ref. TASK 29-12-42-400-001)
- Yellow hydraulic System (Ref. TASK 29-13-42-000-001) /
(Ref. TASK 29-13-42-400-001).
2
_ Do the applicable bleeding procedure:
- Do the bleeding procedure of the Green hydraulic system
downstream of the engine pump (Ref. TASK 29-00-00-870-003)
or
- Do the bleeding procedure of the Blue hydraulic system
downstream of the Blue E-pump (Ref. TASK 29-00-00-870-009)
or
- Do the bleeding procedure of the Yellow hydraulic system
downstream of the engine pump (Ref. TASK 29-00-00-870-007).
5. Close-up
________
Subtask 29-10-00-410-068
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the main door of the main landing gear (Ref. TASK 32-12-00-410-
001).
Subtask 29-10-00-865-069
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX
EFF :
ALL 29-10-00
Page 613
Nov 01/09
CES
R **ON A/C 501-509, 511-526, 528-599,
TASK 29-10-00-200-006
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-010-066
A. Open the left fan cowl of the left and right engines (Ref. TASK 71-13-00-
010-010).
R
EFF :
501-509, 511-526, 528-599, 29-10-00
Page 614
Feb 01/10
CES
4. Procedure
_________
Subtask 29-10-00-210-055
(1) Look at the clogging indicator on the case drain filter. Make sure
that it does not show that the case drain filter is too dirty (the
red indicator button is not out).
(2) If an indicator shows that the case drain filter is too dirty,
continue as follows:
(c) Examine the case drain filter element in order to find the causes
of the contamination.
(d) If you find metallic particles, you must replace the applicable
engine driven pump(s) (Ref. TASK 29-11-51-000-010) and (Ref. TASK
29-11-51-400-010) and/or (Ref. TASK 29-13-51-000-010) and
(Ref. TASK 29-13-51-400-010).
(e) Do a check of the new case drain filter element and make sure
that it is clean and not damaged (Ref. TASK 29-11-43-610-010)
and/or (Ref. TASK 29-13-43-610-010).
5. Close-up
________
Subtask 29-10-00-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other
items.
(2) Close the left fan cowls of the left and right engines (Ref. TASK 71-
13-00-410-010).
R
EFF :
501-509, 511-526, 528-599, 29-10-00
Page 615
Feb 01/10
CES
EDP Case-Drain Filters
Figure 602/TASK 29-10-00-991-005
R
EFF :
501-509, 511-526, 528-599, 29-10-00
Page 616
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
TASK 29-10-00-200-007
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 617
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-10-00-010-067
A. Open the left fan cowl of the left and right engines (Ref. TASK 71-13-00-
010-040) or
(Ref. TASK 71-13-00-010-040) or
(Ref. TASK 71-13-00-010-010) or
(Ref. TASK 71-13-00-010-801).
4. Procedure
_________
Subtask 29-10-00-210-056-A
(1) Look at the clogging indicator on the case drain filter(s). Make sure
that it does not show that the case drain filter(s) is (are) too
dirty (the red indicator button is not out).
(2) If an indicator shows that the case drain filter(s) is (are) too
dirty, continue as follows:
(c) Examine the case drain filter element in order to find the causes
of the contamination.
(d) If you find metallic particles, you must replace the related
engine-driven pump(s) (Ref. TASK 29-11-51-000-041) and (Ref. TASK
29-11-51-400-041) and/or (Ref. TASK 29-13-51-000-004) and (Ref.
TASK 29-13-51-400-004).
(e) Do a check of the new case drain filter element and make sure
R that it is clean and not damaged (Ref. TASK 29-11-43-610-041)
R and/or (Ref. TASK 29-13-43-610-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 618
Feb 01/10
CES
EDP Case-Drain Filters
Figure 603/TASK 29-10-00-991-006
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 619
Feb 01/10
R
CES
INTENTIONALLY BLANK
R
29-10-00
Page 620
Feb 01/10
CES
5. Close-up
________
Subtask 29-10-00-410-067
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other
items.
(2) Close the left fan cowls of the left and right engines (Ref. TASK 71-
13-00-410-040).
(Ref. TASK 71-13-00-410-040) or
(Ref. TASK 71-13-00-410-010) or
(Ref. TASK 71-13-00-410-801).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 621
Aug 01/09
CES
**ON A/C ALL
TASK 29-10-00-220-001
Functional Check to Monitor Internal Leak Rate of Yellow and Green Hydraulic
Systems
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 622
Aug 01/09
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 623
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-10-00-010-085
(1) Open the right main door of the main gear (Ref. TASK 32-12-00-010-
001).
Subtask 29-10-00-010-086
Subtask 29-10-00-860-113
C. The Subtask that follows shows the circuit breaker table for the Green
hydraulic system.
Subtask 29-10-00-865-097
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU AUTO FLT/FAC1/28VDC 5CC1 B04
49VU AUTO FLT/FAC1/26VAC 14CC1 B03
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
EFF :
ALL 29-10-00
Page 624
Feb 01/10
CES
Subtask 29-10-00-860-114
E. The subtask that follows shows the circuit breaker table for the Yellow
hydraulic system.
Subtask 29-10-00-865-098
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU AUTO FLT/FAC2/28VDC 5CC2 M19
121VU AUTO FLT/FAC2/26VAC 14CC2 M18
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 29-10-00-860-115
G. The subtask that follows shows the circuit breaker table for the Green
hydraulic system.
Subtask 29-10-00-865-099
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 625
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-399,
401-403,
Subtask 29-10-00-860-066
(2) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
Subtask 29-10-00-860-109
(1) Disconnect the connector 49GA-A from the safety valve 49GA to
de-energize the safety valve 49GA (valve closed).
(3) Remove the safety clip(s) and the tag(s) and close this(these)
circuit breaker(s):
1GA, 2GA, 52GA, 1701GK, 1702GK.
(5) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(6) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure that the lower display unit (DU) shows
the F/CTL page.
(7) Pressurize the Green hydraulic system from the Yellow hydraulic
system through the PTU with the Yellow electric pump (Ref. TASK 29-
23-00-863-001).
(8) On the overhead panel 23VU, make sure that the ELAC 1, SEC 1 and FAC
1 pushbutton switches (P/BSW) are set to on (the OFF and FAULT lights
are off).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 626
Feb 01/10
511-526, 528-599,
CES
(9) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2 and SEC3
(P/BSW) are set to on (the OFF and FAULT lights are off).
(10) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are off).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(a) Operate the sidestick and the rudder pedals to put the control
surfaces in the 0 deg. position (spoilers retracted).
(c) Do the checks for the internal leakage with the hydraulic fluid
at its usual working temperature of between 20 deg.C (68.00
deg.F) and 60 deg.C (140.00 deg.F).
Subtask 29-10-00-860-110
(2) In the main landing gear compartment, disconnect the PTU isolation
coupling (Ref. TASK 29-23-00-860-001).
(4) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure the lower display unit (DU) shows the
F/CTL page.
(5) Pressurize the Yellow hydraulic system with the electric pump
(Ref. TASK 29-24-00-863-001).
(6) On the overhead panel 23VU, make sure that the ELAC 1 and SEC 1
pushbutton switches P/BSW are set to ON (the OFF and FAULT lights are
off).
(7) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2, SEC 3
and FAC 2 P/BSW are set to ON (the OFF and FAULT lights are off).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 627
Feb 01/10
CES
(8) On the overhead panel 40VU set the PTU P/BSW to OFF (the OFF light
comes on).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(9) Operate the sidestick and rudder pedals to put the control surfaces
in the 0 deg position (spoilers retracted).
(10) Keep all of the control surfaces stopped in the 0 deg (retracted)
position during measurement of internal leakage.
4. Procedure
_________
Subtask 29-10-00-220-050
(3) Make sure that the flow rate is not more than 9 l (2.3775
USgal)/minute.
(4) If the flow rate is too high, do the full check of internal leakage
to find the cause (Ref. TASK 29-00-00-280-001) (Ref. TASK 29-00-00-
280-004).
R
EFF :
ALL 29-10-00
Page 628
Aug 01/09
CES
Subtask 29-10-00-220-052
(3) Make sure that the flow rate is not more than 10 l (2.6416
USgal)/minute.
(4) If the flow rate is too high, do the full check of internal leakage
to find the cause (Ref. TASK 29-00-00-280-003) (Ref. TASK 29-00-00-
280-004).
Subtask 29-10-00-220-050-A
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Green hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to AUTO (the OFF and FAULT lights are off).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 629
Feb 01/10
511-526, 528-599,
CES
Green Hydraulic System - Complete Section
Figure 604/TASK 29-10-00-991-019
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 630
Feb 01/10
CES
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean the leakage transducer (5) with a lint-free cotton
cloth, MISCELLANEOUS (Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 9.0
l.min (2.37 USgal.mn).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 631
Feb 01/10
CES
Leakage Transducer Installation Green Complete Section
Figure 605/TASK 29-10-00-991-018
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 632
Feb 01/10
CES
(n) If the internal leakage is more than 9.0 l.min (2.37 USgal.mn) do
the measurements of internal leakage to find the cause (s) of the
high internal leakage (Ref. TASK 29-00-00-280-001) (Ref. TASK 29-
00-00-280-004).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(p) Disconnect the leakage transducer cable (8) from the transmitter
(9).
Subtask 29-10-00-220-052-A
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/G P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Yellow hydraulic system is green and the system name is white).
(c) On the overhead panel 40VU, make sure that the PTU P/BSW is set
to OFF (the OFF light is on).
(d) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(e) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth, MISCELLANEOUS (Material No. 19-003).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 633
Feb 01/10
CES
Yellow Hydraulic System - Complete Section
Figure 606/TASK 29-10-00-991-021
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 634
Feb 01/10
CES
(f) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean it with a lint-free cotton cloth, MISCELLANEOUS
(Material No. 19-003).
(g) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(i) Connect the leakage transducer cable (8) to the transmitter (9).
(k) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(l) Monitor the flow on the USF display. It must not be more than 7.3
l.min (1.92 USgal.mn).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 635
Feb 01/10
CES
Leakage Transducer Installation Yellow Complete Section
Figure 607/TASK 29-10-00-991-020
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 636
Feb 01/10
CES
(m) Make a record of the flow rate.
(n) If the internal leakage is more than 7.3 l.min (1.92 USgal.mn) do
the measurements of internal leakage to find the cause (s) of the
high internal leakage (Ref. TASK 29-00-00-280-003) (Ref. TASK 29-
00-00-280-004).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(p) Disconnect the leakage transducer cable (8) from the transmitter
(9).
Subtask 29-10-00-860-117
C. The subtask that follows shows the circuit breaker table for the Green
hydraulic system.
Subtask 29-10-00-865-101
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-10-00-710-057
(1) Do an operational check to make sure that the safety valve closes at
260 kts (Ref. TASK 32-31-00-710-005).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 637
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 29-10-00-860-067
(1) Remove the ground service cart and the flow meter from the aircraft.
(2) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-10-00-860-111
B. Put the aircraft back to the serviceable condition for the Green
hydraulic system:
(1) On the overhead panel 50VU, lift the guard and set the HYD/LEAK
MEASUREMENT VALVES/G P/BSW to on. Make sure that the OFF light goes
off.
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve operates correctly (the flow arrow of the Green
hydraulic system is green and the system name is white).
(3) Depressurize the Green and Yellow hydraulic systems after operation
of the PTU (Ref. TASK 29-23-00-864-001).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Close the right main door of the main gear (Ref. TASK 32-12-00-410-
001).
(6) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are off).
EFF :
ALL 29-10-00
Page 638
Feb 01/10
CES
(8) De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-
002).
Subtask 29-10-00-860-112
C. Put the aircraft back to the serviceable condition for the Yellow
hydraulic system:
(1) On the overhead maintenance panel 50VU, lift the guard and set the
HYD/LEAK MEASUREMENT VALVES/Y P/BSW to on. Make sure that the OFF
light goes off.
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve operates correctly (the flow arrow of the Yellow
hydraulic system is green and the system name is white).
(3) On the overhead panel 40VU, set the PTU P/BSW to AUTO (the OFF and
FAULT lights are off).
Subtask 29-10-00-410-085
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right main door of the main gear (Ref. TASK 32-12-00-410-
001)
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 639
Feb 01/10
CES
Subtask 29-10-00-410-086
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 640
Feb 01/10
CES
**ON A/C ALL
TASK 29-10-00-220-002
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 29-10-00
Page 641
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-010-087
EFF :
ALL 29-10-00
Page 642
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-10-00-865-103
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 29-10-00-860-068
Subtask 29-10-00-860-068-A
(3) On the ECAM control panel on the center pedestal, push the F/CTL
pushbutton (P/B). Make sure that the lower display unit (DU) shows
the F/CTL page.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-10-00
Page 643
Feb 01/10
511-526, 528-599,
CES
(4) Pressurize the Blue hydraulic system
(Ref. TASK 29-10-00-863-003)
(5) On the overhead panel 23VU, make sure that the ELAC 1 and SEC 1
pushbutton switches (P/BSW) are set to on (the OFF and FAULT lights
are off).
(6) On the overhead panel 24VU, make sure that the ELAC 2, SEC 2 and SEC3
P/BSW are set to on (the OFF and FAULT lights are off).
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO
PERSONS AND/OR DAMAGE.
(7) Operate the sidestick and rudder pedals to put the control surfaces
in the 0 deg. position (spoilers retracted).
(8) Keep all of the control surfaces stopped in the 0 deg (retracted)
position during measurement of internal leakage.
(9) Do the checks of internal leakage with the hydraulic fluid at its
usual working temperature of between 20 deg.C (68.00 deg.F) and 60
deg.C (140.00 deg.F).
4. Procedure
_________
Subtask 29-10-00-220-051
(3) Make sure that the flow rate is not more than 7.5 l (1.9812
USgal)/minute.
(4) If the flow rate is too high, do the full check of internal leakage
to find the cause (Ref. TASK 29-00-00-280-002).
R
EFF :
ALL 29-10-00
Page 644
Aug 01/09
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-10-00-220-051-A
(1) Measure the Blue hydraulic system (complete section) internal Leakage
with the Ultrasonic Flowmeter (USF)
(Ref. Fig. 608/TASK 29-10-00-991-023)
:
(a) On the overhead maintenance panel 50VU, make sure that the
HYD/LEAK MEASUREMENT VALVES/B P/BSW is set to on (the OFF light
is off).
(b) Refer to the lower DU of the ECAM (HYD page) to make sure that
the solenoid valve operation is correct (the flow arrow of the
Blue hydraulic system is green and the system name is white).
(c) Refer to the ground instruction manual of the USF to make sure
that the correct software is installed.
(d) Clean the tube (1) between the identification tapes (2) with a
lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
(e) Do not use detergents to clean the leakage transducer (5). Remove
traces of acoustic coupling compound from the leakage transducer
(5) and clean it with a lint-free cotton cloth MISCELLANEOUS
(Material No. 19-003).
(f) Apply a thin layer of the acoustic coupling compound (part of USF
FLUXUS GST 6108, TOOL - MEASURE, HYDRAULIC FLOW (610007AB)) to
the contact surfaces of the leakage transducer (5).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to the stop.
2
_ Put the leakage transducer (5) in position on the pipe (1)
between the identification tapes (2) and push it tightly on
the pipe (1).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 645
Feb 01/10
CES
Blue Hydraulic System - Complete Section
Figure 608/TASK 29-10-00-991-023
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 646
Feb 01/10
CES
Leakage Transducer Installation Blue Complete Section
Figure 609/TASK 29-10-00-991-022
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 647
Feb 01/10
CES
3
_ Push the knurled screw (6) in and attach the fastening strap
(4) around the pipe (1) with the threading element (3).
4
_ Put the fastening strap (4) through the upper slot of the
strap clamp (7) and then through the lower one.
5
_ Make sure that the fastening strap (4) has the correct
tension. And make sure that the knurled screw (6) is pushed in
up to the stop.
6
_ Tighten the knurled screw (6) to attach the leakage transducer
(5) to the pipe (1).
(h) Connect the leakage transducer cable (8) to the transmitter (9).
(j) Obey the instructions of the ground instruction manual of the USF
to do the measurement.
(k) Monitor the flow on the USF display. It must not be more than 7.5
l.min (1.98 USgal.mn).
(m) If the internal leakage is more than 7.5 l.min (1.98 USgal.mn) do
the full check for internal leakage to find the cause of the high
internal leakage (Ref. TASK 29-00-00-280-002).
1
_ Hold the leakage transducer (5) and turn the knurled screw (6)
counterclockwise to disconnect the leakage transducer (5) from
the pipe (1).
2
_ Push the knurled screw (6) in and disconnect the fastening
strap (4) from the strap clamp (7).
3
_ Remove the leakage transducer (5) from the pipe (1).
(o) Disconnect the leakage transducer cable (8) from the transmitter
(9).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-10-00
Page 648
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 29-10-00-860-069
(1) Remove the ground service cart and the flow meter from the aircraft.
Subtask 29-10-00-860-069-A
(1) On the overhead maintenance panel 50VU, lift the guard and make sure
that the HYD/LEAK MEASUREMENT VALVES/B P/BSW is set to ON (the OFF
light is OFF).
(2) Refer to the lower DU of the ECAM (HYD page) and make sure that the
solenoid valve operates correctly (the flow arrow of the Blue
hydraulic system is green and the system name is white).
EFF :
ALL 29-10-00
Page 649
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-399,
R 401-403,
Subtask 29-10-00-410-087
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-10-00
Page 650
Aug 01/09
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
TASK 29-10-00-200-009
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 651
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-860-095
(1) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 652
Aug 01/09
R
CES
(5) Put warning notice(s) in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(7) Make sure that the engine 1 (2) shutdown occurred not less than 5
minutes before you do this procedure.
(9) Put warning notice(s) in position to tell persons not to energize the
FADEC 1 (2).
Subtask 29-10-00-865-078
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-10-00-010-072
C. Get Access
(1) Open the left and right fan cowl doors (Ref. TASK 71-13-00-010-040).
(3) Put a container below the hydraulic pressure switch line (2).
(Ref. Fig. 610/TASK 29-10-00-991-007)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 653
Aug 01/09
R
CES
Hydraulic Pressure Switch Line
Figure 610/TASK 29-10-00-991-007
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 654
Aug 01/09
R
CES
4. Procedure
_________
Subtask 29-10-00-220-053
(1) Do the inspection of the line (2) and the electrical connector of the
pressure switch (6) as given in the subsequent worksteps:
(a) Remove the bolts (5) with the washers (4). During the removal, do
a check for pre-tension of the line (2) in the inboard or
outboard direction.
(c) Examine the clamp insert, the clamp metal band and the line (2)
for any chafing damage or wear at the clamp locations.
1
_ If the line (2) shows signs of wear or damage to a depth of
0.003 in. (0.0761 mm) or more, replace it (Ref. TASK 29-11-49-
000-005) and (Ref. TASK 29-11-49-400-005).
2
_ If the line (2) shows signs of wear or damage to a depth of
less than 0.003 in. (0.0761 mm), do the chafe blend repair
procedures (Ref. Engine Shop Manual 71-09-00).
3
_ If the metal band, the insert or a clamp (1) is damaged,
replace it.
(d) Examine the electrical harness and the connector of the pressure
switch (1074GK) and (3074GD) for damage and loose or missing
lockwire.
(f) Wind a maximum of two layers RL-6000-SAEL 1.00 inch. (25.4 mm)
wide self adhering silicone tape at the clamp locations of the
line (2).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 655
Aug 01/09
R
CES
(2) Install the line (2) as given in the subsequent worksteps when you
found pre-tension of the line (2) during the removal of the bolts (5)
and the washers (4).
(b) Loosely attach the clamps (1) with the bolts (5) and the washers
(4) and make sure that the line (2) has no pre-tension. If
necessary,loosen the clamps of the hydraulic pressure hose
(Ref. TASK 29-11-49-000-002) and the clamp of the pressure switch
(6).
(c) Tighten the line end fittings (7), (3) with your hand.
(d) TORQUE the bolts (5) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN) .
(e) Turn the master keyway of the connector of the pressure switch
(6) to the forward position. Tighten the clamp of the pressure
switch (6).
(f) Tighten the clamps of the hydraulic pressure hose (Ref. TASK 29-
11-49-400-002).
(g) TORQUE the line end fitting (7) to between 620 and 680 lbf.in
(7.00 and 7.68 m.daN).
(h) TORQUE the line end fitting (3) to between 215 and 245 lbf.in
(2.42 and 2.76 m.daN).
(i) Loosen the bolts (5) and make sure that the line (2) has no
pre-tension.
(j) TORQUE the bolts (5) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN) .
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 656
Aug 01/09
R
CES
(3) Install the line (2) as given in the subsequent worksteps:
- when you have not found pre-tension of the line (2) during the
removal of the bolts (5) and the washers (4),
- when it was not necessary to repair or replace the line (2).
(a) Attach the clamps (1) with the bolts (5) and the washers (4).
(b) TORQUE the bolts (5) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
Subtask 29-10-00-790-052
B. Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engines, make sure that there are no
leaks from the hydraulic pressure switch line (2).
(4) Make sure that the level of the hydraulic fluid in the Green and
Yellow reservoir is correct. If necessary, fill the reservoir
(Ref. TASK 12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-10-00-410-072
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 657
Aug 01/09
CES
Subtask 29-10-00-865-079
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-10-00
Page 658
Aug 01/09
CES
**ON A/C ALL
TASK 29-10-00-210-002
Check of the Clogging Indicators of the Hydraulic System Filters (Other than
the two Case Drain Filters of the Engine-Driven Pumps)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 659
Aug 01/09
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-010-075
A. Get Access
(1) Open one main door of the main gear (Ref. TASK 32-12-00-010-001).
4. Procedure
_________
Subtask 29-10-00-210-059
(1) Use the procedures that follow to look at the clogging indicators of
these filters:
- the low pressure (return) filter (1002GM) of the Green hydraulic
system
- the high pressure (delivery) filter (1048GM) of the Green hydraulic
system
EFF :
ALL 29-10-00
Page 660
Aug 01/09
R
CES
R Location of the Filters
Figure 611/TASK 29-10-00-991-009
EFF :
ALL 29-10-00
Page 661
Feb 01/10
CES
- the case drain filter (2084GM) of the electric pump of the Blue
hydraulic system
- the low pressure (return) filter (2002GM) of the Blue hydraulic
system
- the high pressure (delivery) filter (2048GM) of the Blue hydraulic
system
- the low pressure (return) filter (3002GM) of the Yellow hydraulic
system
- the high pressure (delivery) filter (3048GM) of the Yellow
hydraulic system
- the (ground service) filter (1132GM) of the reservoir filling
system
- the reservoir pressurization filter of the reservoir pressurization
unit (1360GM)
- the water separator filter of the reservoir pressurization unit
(1360GM).
Subtask 29-10-00-210-060
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do an operational test of the Green hydraulic system (Ref. TASK
29-11-00-710-001).
(b) If the red indicator button is out (after the operational test),
replace the filter element (Ref. TASK 29-11-44-610-001).
(c) If the red indicator button is not out (after the operational
test), do the steps that follow:
- do again a check of the clogging indicator after the next
flight. If the red indicator button is out, replace the filter
element (Ref. TASK 29-11-44-610-001).
- do again a check of the clogging indicator. Do this check when
the aircraft is back at the main base. If the red indicator
button is out, replace the clogging indicator (Ref. TASK 29-11-
44-960-001).
EFF :
ALL 29-10-00
Page 662
Aug 01/09
R
CES
(2) For the high pressure (delivery) filter (1048GM):
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do an operational test of the Green hydraulic system (Ref. TASK
29-11-00-710-001).
(b) If the red indicator button is out (after the operational test),
replace the filter element (Ref. TASK 29-11-45-610-001).
(c) If the red indicator button is not out (after the operational
test), do the steps that follow:
- do again a check of the clogging indicator after the next
flight. If the red indicator button is out, replace the filter
element (Ref. TASK 29-11-45-610-001).
- do again a check of the clogging indicator. Do this check when
the aircraft is back at the main base. If the red indicator
button is out, replace the clogging indicator (Ref. TASK 29-11-
45-960-001).
Subtask 29-10-00-210-061
(1) For the case drain filter (2084GM) of the electric pump:
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do an operational test of the Blue hydraulic system (Ref. TASK
29-12-00-710-001).
(b) If the red indicator button is out (after the operational test),
replace the filter element (Ref. TASK 29-12-43-610-001). If there
are metal particles in the case drain filter, replace the Blue
electric pump (Ref. TASK 29-12-51-000-001) (Ref. TASK 29-12-51-
400-001).
(c) If the red indicator button is not out (after the operational
test), do one more check of the clogging indicator. Do this check
when the aircraft is back at the main base. If the red indicator
button is out, replace the filter assembly (Ref. TASK 29-12-43-
610-001). If there are metal particles in the case drain filter,
replace the Blue electric pump (Ref. TASK 29-12-51-000-001) and
(Ref. TASK 29-12-51-400-001).
EFF :
ALL 29-10-00
Page 663
Aug 01/09
R
CES
(2) For the low pressure (return) filter (2002GM):
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do an operational test of the Blue hydraulic system (Ref. TASK
29-12-00-710-001).
(b) If the red indicator button is out (after the operational test),
replace the filter element (Ref. TASK 29-12-44-610-001).
(c) If the red indicator button is not out (after the operational
test), do the steps that follow:
- do again a check of the clogging indicator after the next
flight. If the red indicator button is out, replace the filter
element (Ref. TASK 29-12-44-610-001)
- do again a check of the clogging indicator. Do this check when
the aircraft is back at the main base. If the red indicator
button is out, replace the clogging indicator (Ref. TASK 29-12-
44-960-001).
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do an operational test of the Blue hydraulic system (Ref. TASK
29-12-00-710-001).
(b) If the red indicator button is out (after the operational test),
replace the filter element (Ref. TASK 29-12-45-610-001).
(c) If the red indicator button is not out (after the operational
test), do the steps that follow:
- do again a check of the clogging indicator after the next
flight. If the red indicator button is out, replace the filter
element (Ref. TASK 29-12-45-610-001).
- do again a check of the clogging indicator. Do this check when
the aircraft is back at the main base. If the red indicator
button is out, replace the clogging indicator (Ref. TASK 29-12-
45-960-001).
EFF :
ALL 29-10-00
Page 664
Aug 01/09
R
CES
Subtask 29-10-00-210-062
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do an operational test of the Yellow hydraulic system
(Ref. TASK 29-13-00-710-002).
(b) If the red indicator button is out (after the operational test),
replace the filter element (Ref. TASK 29-13-44-610-001).
(c) If the red indicator button is not out (after the operational
test), do the steps that follow:
- do again a check of the clogging indicator after the next
flight. If the red indicator button is out, replace the filter
element (Ref. TASK 29-13-44-610-001).
- do again a check of the clogging indicator. Do this check when
the aircraft is back at the main base. If the red indicator
button is out, replace the clogging indicator (Ref. TASK 29-13-
44-960-001).
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do an operational test of the Yellow hydraulic system
(Ref. TASK 29-13-00-710-002).
(b) If the red indicator button is out (after the operational test),
replace the filter element (Ref. TASK 29-13-45-610-001).
(c) If the red indicator is not out (after the operational test), do
the steps that follow:
- do again a check of the clogging indicator after the next
flight. If the red indicator button is out, replace the filter
element (Ref. TASK 29-13-45-610-001).
- do again a check of the clogging indicator. Do this check when
the aircraft is back to the main base. If the red indicator
button is out, replace the clogging indicator (Ref. TASK 29-13-
45-960-001).
EFF :
ALL 29-10-00
Page 665
Aug 01/09
R
CES
Subtask 29-10-00-210-063
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do a functional test of the pressurizing system for the
reservoirs (Ref. TASK 29-14-00-720-001).
(b) If the red indicator button is out (after the functional test),
replace the filter element (Ref. TASK 29-14-41-610-002).
(c) If the red indicator button is not out (after the functional
test), do one more check of the clogging indicator. Do this check
after the aircraft is back on the main base. If the red indicator
button is out, replace the filter assembly (Ref. TASK 29-14-41-
610-002).
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do a functional test of the pressurizing system for the
reservoirs (Ref. TASK 29-14-00-720-001).
(b) If the red indicator button is out (after the functional test),
replace the filter element (Ref. TASK 29-14-42-000-002) and
(Ref. TASK 29-14-42-400-002).
(c) If the red indicator button is not out (after the functional
test), do one more check of the clogging indicator. Do this check
after the aircraft is back on the main base. If the red indicator
button is out, replace the filter assembly (Ref. TASK 29-14-42-
000-002) and (Ref. TASK 29-14-42-400-002).
(a) Make sure that the red indicator button is not out. If the red
indicator button is out, do these steps:
- push the red indicator button to set it again
- do a test of the filling system (Ref. TASK 29-16-11-610-001).
EFF :
ALL 29-10-00
Page 666
Aug 01/09
R
CES
(b) If the red indicator button is out (after the test), replace the
filter element (Ref. TASK 29-16-11-610-001).
(c) If the red indicator button is not out (after the test), do one
more check of the clogging indicator. Do this check after the
aircraft is back on the main base. If the red indicator button is
out, replace the filter assembly (Ref. TASK 29-16-11-610-001).
5. Close-up
________
Subtask 29-10-00-410-075
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-10-00
Page 667
Aug 01/09
R
CES
TASK 29-10-00-790-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : PRESSURIZE ONLY THE HYDRAULIC SYSTEM(S) THAT IS (ARE) NECESSARY FOR
_______
THE TASK. ISOLATE THE OTHER HYDRAULIC SYSTEM(S) BEFORE YOU SUPPLY
HYDRAULIC POWER TO THE AIRCRAFT.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-10-00
Page 668
Aug 01/09
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-10-00-010-082
(2) To get access to the Green power accumulator open the left main-gear
door (Ref. TASK 32-12-00-010-001).
(3) To get access to the Yellow power accumulator open the access door
196BB.
Subtask 29-10-00-010-083
EFF :
ALL 29-10-00
Page 669
Aug 01/09
R
CES
4. Procedure
_________
Subtask 29-10-00-863-054
Subtask 29-10-00-863-055
(1) If necessary pressurize the Blue hydraulic system (Ref. TASK 29-10-
00-863-003).
Subtask 29-10-00-790-059
Subtask 29-10-00-790-060
(1) Examine the Blue accumulator nitrogen charging circuit for hydraulic
leakages.
EFF :
ALL 29-10-00
Page 670
Aug 01/09
CES
(b) If there is no hydraulic leak in the Blue nitrogen
charging-system no further maintenance action is necessary.
Subtask 29-10-00-864-054
Subtask 29-10-00-864-055
5. Close-up
________
Subtask 29-10-00-410-082
(1) To close access to the Green power accumulator close the left
main-gear door (Ref. TASK 32-12-00-410-001).
(2) To close access to the Yellow power accumulator close the access door
196BB.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-10-00-410-083
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-10-00
Page 671
Aug 01/09
CES
GREEN MAIN HYDRAULIC POWER - DESCRIPTION AND OPERATION
______________________________________________________
1. General
_______
The Green main hydraulic system is one of the three systems which supply the
aircraft with hydraulic power. It supplies:
- the landing gear and doors (including nosewheel steering),
- the normal braking system,
- the left (No. 1) engine thrust reverser,
- some of the flight controls,
- the power transfer unit (PTU).
Most of the components of the system are installed in the main landing gear
compartment. The system is kept physically apart from the other two systems
where possible. The system is hydraulically isolated from the other two
systems. It is not possible for fluid to go from one system into another.
The Green main hydraulic system is one of the three systems which supply the
aircraft with hydraulic power. It supplies:
- the landing gear and doors,
- the normal braking system,
- the left (No. 1) engine thrust reverser,
- some of the flight controls,
- the power transfer unit (PTU).
Most of the components of the system are installed in the main landing gear
compartment. The system is kept physically apart from the other two systems
where possible. The system is hydraulically isolated from the other two
systems. It is not possible for fluid to go from one system into another.
The system operates at a nominal pressure of 3000 psi (206 bar). It can
provide 140 l/min (39.6 USgal/min) from the engine pump (at 100% engine N2
speed). The return part of the system is usually pressurized to 50 psi (3.5
bar). It is possible to pressurize the high pressure (HP) system from three
different sources:
- the engine-driven pump (EDP),
- the power transfer unit (PTU),
- the ground supply connections.
EFF :
ALL 29-11-00
Page 1
Feb 01/10
CES
The operation of the system is usually automatic but the crew can control
parts of the system from the flight compartment if required.
The system operates at a nominal pressure of 3000 psi (206 bar). It can
provide 140 l/min (39.6 USgal/min) from the engine pump (at 93.5% engine N2
speed). The return part of the system is usually pressurized to 50 psi (3.5
bar). It is possible to pressurize the high pressure (HP) system from three
different sources:
- the engine-driven pump (EDP),
- the power transfer unit (PTU),
- the ground supply connections.
The operation of the system is usually automatic but the crew can control
parts of the system from the flight compartment if required.
2. __________________
Component Location
EFF :
ALL 29-11-00
Page 2
Feb 01/10
CES
Component Location - Sheet 1
Figure 001
R
EFF :
001-001, 051-052, 29-11-00
Page 3
Aug 01/05
CES
Green Hydraulic System - Component Location - Sheet 1
Figure 001A
R
EFF : 002-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 4
Feb 01/10
511-526, 528-599,
CES
Component Location - Sheet 2
Figure 002
R
EFF :
001-049, 051-058, 101-101, 29-11-00
Page 5
Aug 01/05
CES
R **ON A/C 059-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1000GQ RSVR-G 148 734 29-11-41
1002GM FILTER-LP, G 146 734 29-11-44
1006GM GND CNCTR-SELF SEALING, G SUCTION 197 197CB 29-10-00
1008GM GND CNCTR-SELF SEALING, G DELIVERY 197 197CB 29-10-00
1010GM COMPENSATED SLIDE-SUCTION, G 541 574AB 29-11-47
1018GM CHECK VALVE-PTU SUCTION, G 147 734 29-10-00
1019GM CHECK VALVE-PTU RETURN, G 147 734 29-10-00
1020GM CHECK VALVE-PTU CASE DRAIN, G 146 197CB 29-10-00
1022GM CHECK VALVE-G HP RELIEF VALVE RETURN 146 197CB 29-10-00
1024GM CHECK VALVE-BRK LP, G 146 197CB 29-10-00
1030GK PUMP-G, ENG 1 435 437AL 29-11-51
EFF :
ALL 29-11-00
Page 6
Feb 01/10
CES
Green Hydraulic System - Component Location - Sheet 2
Figure 002A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-00
Page 7
Feb 01/10
528-599,
CES
Green Hydraulic System - Component Location
Figure 003
EFF :
ALL 29-11-00
Page 8
Nov 01/07
R
CES
Green Hydraulic System FR44 - Component Location
Figure 004
R
EFF :
ALL 29-11-00
Page 9
Nov 01/07
CES
Component Location
Figure 005
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-11-00
Page 10
Feb 01/08
CES
Component Location
Figure 005A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-11-00
Page 11
Nov 01/08
CES
Component Location
Figure 005B
R
EFF :
501-509, 511-526, 528-599, 29-11-00
Page 12
Feb 01/10
CES
Component Location
Figure 006
EFF :
ALL 29-11-00
Page 13
Nov 01/07
R
CES
Component Location
Figure 007
EFF :
ALL 29-11-00
Page 14
Nov 01/07
R
CES
Component Location
Figure 008
EFF :
ALL 29-11-00
Page 15
Nov 01/07
R
CES
Green HYD Equipment on the Left Wing - Component Location
Figure 009
EFF :
ALL 29-11-00
Page 16
Nov 01/07
R
CES
Green HYD Equipment on the Right Wing - Component Location
Figure 010
EFF :
ALL 29-11-00
Page 17
Nov 01/07
R
CES
**ON A/C 001-049, 051-058, 101-101,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-00
Page 18
Nov 01/08
CES
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1084GM DRAIN-HYDRAULIC FILTER CASE ASSEMBLY 435 437AL 29-10-00
1093GM CHECK VALVE-PTU DELIVERY, G 146 734 29-10-00
1170GM CHECK VALVE-FLAP WTB RETURN, R WING 684 675DB
1187GM VALVE-FLUID SAMPLING, G HP MANIFOLD 146 197CB 29-11-34
1277GM CHECK VALVE-NLG LP, G 148 734 29-10-00
1410GM CHECK VALVE-SLAT WTB G RETURN, L 522 522SB
WING
1411GM CHECK VALVE-SLAT WTB G RETURN, R 622 622SB
WING
1524GM CHECK VALVE-SLATS CASE DRAIN, G 148 29-10-00
1672GM SELF SEALING CPLG-PUMP SUCTION, G 435 437AL
1704GM CHECK VALVE-FLAP CASE DRAIN, G 145 734 29-10-00
1WD ENG/APU FIRE PNL 20VU 211 831 26-12-12
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-00
Page 19
Feb 01/10
528-599,
CES
**ON A/C ALL
3. __________________
System Description
The EDP is attached to the engine accessory gearbox with key-hole fasteners.
The hoses between the EDP and the system have quick-disconnect self-sealing
couplings. These features make it possible to change the EDP quickly with
minimum disturbance of the system.
The power transfer unit (PTU) (1088GM) can also pressurize the Green HP
circuit (Ref. 29-23-00). The PTU gets its power from the Yellow main system
(Ref. 29-13-00). It supplies power to the Green system automatically if the
system pressure falls to 500 psi (34.5 bar) below the pressure in the Yellow
system. There is no hydraulic connection between the two systems so fluid
can not get from one system to the other.
EFF :
ALL 29-11-00
Page 20
Feb 01/10
CES
Green Hydraulic System - Schematic
Figure 011
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-11-00
Page 21
Feb 01/08
CES
Green Hydraulic System - Schematic
Figure 011A
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-11-00
Page 22
Feb 01/10
CES
Green Hydraulic System - Schematic
Figure 011B
R
EFF :
305-399, 401-403, 29-11-00
Page 23
Nov 01/07
CES
On the ground, it is possible to pressurize the system from a ground supply.
The system has self-sealing connections for a ground supply installed on the
ground service panel.
The ground service panel for the Green system is installed in the left belly
fairing aft of the main gear compartment. The components and connections
necessary to service the Green system (not including the ground connection
of the reservoir pressurization system and the reservoir drain) are
installed in a group together on it. The ground service panel has these
components on it:
- the ground test pressure and suction self-sealing connectors 1006GM and
1008GM,
- the Green reservoir depressurization valve 1087GM (Ref. 29-14-00),
- the hand pump 1009GM of the reservoir filling system (Ref. 29-15-00),
- the reservoir quantity indicator 1834GQ (Ref. 29-13-00),
- the selector valve 1134GQ of the reservoir filling system (Ref. 29-16-00),
- the ground supply connector 1007GM of the reservoir filling system (Ref.
29-16-00),
- the fill valve 1698GM of the reservoir filling system (Ref. 29-16-00),
- the filter 1132GM of the reservoir filling system (Ref. 29-16-00),
- the restrictor 1139GM of the reservoir filling system (Ref. 29-16-00).
The flexible hose 1699GM, which is part of the reservoir filling equipment,
is also kept in the compartment of the ground service panel (Ref. 29-16-00).
Installed downstream of the pump are a pressure switch (1074GK) and a check
valve (1050GM). The pressure switch monitors the output pressure of the pump
(Ref. 29-32-00). The check valve stops the flow of fluid to the pump if the
system is pressurized from another source.
The supply to most of the flight control (but not the Flaps or Slats)
consumers goes through the HP and leakage measurement system (LMS)
manifolds. Thus it is possible to isolate some consumers to measure the
internal leakage of parts of the system.
The flexible hose 1699GM, which is part of the reservoir filling equipment,
is kept in the ground service panel compartment (Ref. 29-16-00).
Installed downstream of the pump are a pressure switch (1074GK) and a check
valve (1050GM). The pressure switch monitors the output pressure of the pump
(Ref. 29-32-00). The check valve stops the flow of hydraulic fluid to the
pump if the system is pressurized from another source.
EFF :
ALL 29-11-00
Page 24
Feb 01/10
CES
**ON A/C 001-049, 051-058, 101-101,
The HP manifold has ports which connect it to the other parts of the system
as system as follows:
- a system pressure inlet from the pump and ground supply,
- two outlets to the LMS manifold,
- one outlet to the PTU manifold,
- one inlet from the PTU manifold,
- one connection to/from the system accumulator.
The system pressure inlet has a filter (1048GM) with a filtration rating of
15 microns. There is a check valve (1059GM) to stop the flow of fluid in the
reverse direction. A pressure relief valve (PRV) (1063GM) protects the
system from overpressure. The PRV opens when the pressure is greater than or
equal to 237 bar (3436 psi) and closes at 220 bar (3190 psi). Two pressure
switches (1151GN, 10CE-2) and a pressure transducer (1065GN) are also
installed on the HP manifold to monitor the pressure in the system (Ref. HP
manifold to monitor the pressure in the system (Ref. 29-32-00).
The HP manifold has ports which connect it to the other parts of the system
as system as follows:
- a system pressure inlet from the pump and ground supply,
- two outlets to the LMS manifold,
- one outlet to the PTU manifold,
- one inlet from the PTU manifold,
- one connection to/from the system accumulator.
The system pressure inlet has a filter (1048GM) with a filtration rating of
15 microns. There is a check valve to stop the flow of fluid in the reverse
direction. A pressure relief valve (PRV) (1063GM) protects the system from
overpressure. The PRV opens when the pressure is greater than or equal to
237 bar (3436 psi) and closes at 220 bar (3190 psi). Two pressure switches
(1151GN, 10CE-2) and a pressure transducer (1065GN) are also installed on
the HP manifold to monitor the pressure in the system (Ref. HP manifold to
monitor the pressure in the system (Ref. 29-32-00).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-11-00
Page 25
May 01/09
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
The HP manifold has ports which connect it to the other parts of the system
as system as follows:
- A system pressure inlet from the pump and ground supply
- One outlet to the flight controls in the rear section, the LH wing and the
RH wing
- One outlet to the PTU manifold
- One inlet from the PTU manifold
- One connection to/from the system accumulator.
The system pressure inlet has a filter (1048GM) with a filtration rating of
15 microns. There is a check valve to stop the flow of hydraulic fluid in
the reverse direction. A pressure relief valve (PRV) (1063GM) gives the
system protection against overpressure. The PRV opens when the pressure is
greater than or equal to 237 bar (3436 psi) and closes at 220 bar (3190
psi). Two pressure switches (1151GN, 10CE-2) and a pressure transducer
(1065GN) are also installed on the HP manifold. The pressure switches and
transducer monitor the pressure in the system (Ref. HP manifold to monitor
the pressure in the system (Ref. 29-32-00).
EFF :
ALL 29-11-00
Page 26
Feb 01/10
CES
- flight controls in the LH wing,
- flight controls in the RH wing,
- flight controls in the tail section.
A solenoid valve on the HP manifold controls the flow of fluid to the LMS
manifold. The solenoid valve is operated from the maintenance panel in the
flight compartment.
The LMS manifold (1146GM) makes it possible to measure the internal leakage
of groups of consumers. The HP supply is divided into three separate
outputs, one to each of the following:
- flight controls in the LH wing,
- flight controls in the RH wing,
- flight controls in the tail section.
The internal leakage is measured with hydraulic supply from the Yellow
electric pump through the PTU and the USF (Ref. 29-19-00).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 27
Feb 01/10
511-526, 528-599,
CES
**ON A/C 001-049, 051-058, 101-101,
The main system is connected with the power transfer unit (PTU) through the
PTU manifold (1013GM). The PTU manifold also has outputs to other consumers.
The connections are:
- one inlet/outlet from/to the PTU,
- one inlet from the HP manifold,
- one outlet to the HP manifold,
- one outlet to consumers (downstream of the priority valve 1064GM),
- one outlet to the normal brake system (Ref. 32-00-00).
Two check valves (1093GM and 1094GM) are installed on the PTU mainfold. They
control the flow of fluid in the manifold. Also installed on the PTU
manifold is a solenoid valve which controls the flow of fluid to the normal
brake system (Ref. 32-00-00).
The main system is connected with the power transfer unit (PTU) through the
PTU manifold (1113GM). The PTU manifold also has outputs to other consumers.
The connections are:
- one inlet/outlet from/to the PTU,
- one inlet from the HP manifold,
- one outlet to the HP manifold,
- one outlet to consumers (downstream of the priority valve 1064GM),
- one outlet to the normal brake system (Ref. 32-00-00).
A solenoid valve installed on the PTU manifold controls (together with the
equivalent Yellow system valve) the flow of fluid to/from the PTU. A single
pushbutton (P/B) switch in the flight compartment controls the operation of
the two solenoid valves. When the P/B switch is operated, both solenoid
valves are energized and the supply of fluid to/from the PTU is stopped.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 28
Feb 01/10
511-526, 528-599,
CES
The system priority valve (1064GM) is installed on the PTU manifold. It
stops the supply of fluid to non-essential consumers if the system pressure
is too low. The priority valve closes at 127 bar (1841.9787 psi) to 130 bar
(1885.4901 psi) and opens at 135 bar (1958.0089 psi) to 140 bar (2030.5278
psi).
Two check valves are installed on the PTU mainfold. The check valve (1093GM)
controls together with the other check valve the flow of fluid in the
manifold. Also installed on the PTU manifold is a solenoid valve which
controls the flow of fluid to the normal brake system (Ref. 32-00-00).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 29
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-11-00
Page 30
Feb 01/10
CES
- the yaw damper.
The low pressure (LP) circuit returns the fluid from the consumers to the
reservoir. The case drains of the EDP and PTU, and the returns from the HP
manifold, are also connected to the LP circuit. The circuit has check valves
where applicable to control the flow of fluid. The check valves also protect
the main system if there is a leak in a subsystem. Some of the return lines
are connected together at the LP manifold (1003GM). Part of the LP circuit
is also used in the reservoir filling system (Ref. 29-16-00).
The LP fluid goes through the LP filter (1002GM) before it gets to the
reservoir. The filter has a filtration rating of 3 microns. If the filter
element clogs, a by-pass operates and unfiltered fluid goes to the
reservoir. A temperature sensor (1381GR) attached to the outlet of the LP
filter monitors the temperature of the return fluid. The temperature
information is sent to the ECAM and warning systems (Ref. 29-33-00).
A filter (1084GM) is installed in the EDP case drain line to the LP system.
It has a filtration rating of 15 microns.
The system reservoir 1000GQ is installed in the main landing gear
compartment. It holds a supply of fluid and also makes allowance for
differences of the quantity of fluid in the system (due to different
positions of jacks for example).
The reservoir is filled through the reservoir filling system (Ref. 29-16-00)
which is operated from the ground service panel of the Green system. A
reservoir drain valve is installed on the reservoir.
The reservoir is pressurized with air to 3.5 bar (50 psi) (to stop
cavitation at the inlet of the EDP). The supply of air comes from the
aircraft pneumatic system (Ref. 36-00-00). It is also possible to pressurize
R
EFF :
ALL 29-11-00
Page 31
May 01/09
CES
the reservoir from a ground supply. A depressurization valve is installed on
the ground service panel of the Green system. A PRV and air pressure gage
are installed on the reservoir.
4. Power
____________
Supply
(Ref. Fig. 012, 013)
5. _____________________
Component Description
A. Reservoir 1000GQ
The reservoir is made of two molded light alloy sections which are welded
together to make a cylindrical shape. The top of the reservoir has a
manifold for the components of the air pressurization system (Ref.
29-14-00). The bottom of the reservoir has three ports for the hydraulic
connections. A drain valve is installed on one of the ports, the other
two are for the suction and return line connections. The reservoir also
has flanges to attach the quantity indicator/transmitter and the low
level switch (Ref. 29-31-00).
The inside of the reservoir includes baffles which give a supply (for 20
s) of fluid under negative g conditions. The baffles also form an
anti-emulsion device which limits the emulsion of the fluid when there is
a large return flow.
EFF :
ALL 29-11-00
Page 32
Feb 01/10
CES
Power Supply and Control of the Green System
Figure 012
EFF :
ALL 29-11-00
Page 33
May 01/09
R
CES
Power Supply of the Fire Valve
Figure 013
EFF :
ALL 29-11-00
Page 34
May 01/09
R
CES
Reservoir 1000GQ
Figure 014
R
EFF :
001-003, 051-054, 29-11-00
Page 35
May 01/09
CES
Reservoir 1000GQ
Figure 014A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 36
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 004-049, 055-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
The reservoir is made of two molded light alloy sections which are welded
together to make a cylindrical shape. The top of the reservoir has a
manifold for the components of the air pressurization system (Ref.
29-14-00). The bottom of the reservoir has two ports for the hydraulic
connections. The ports are for the suction and return line connections. A
drain valve is installed in the return port. The reservoir also has
flanges to attach the quantity indicator/transmitter and the low level
switch (Ref. 29-31-00).
The inside of the reservoir includes baffles which give a supply (for 20
s) of fluid under negative g conditions. The baffles also form an
anti-emulsion device which limits the emulsion of the fluid when there is
a large return flow.
The two parts are connected together with screws. It is not necessary to
disconnect or empty the hydraulic pipes to remove the actuator assembly
from the valve assembly.
EFF :
ALL 29-11-00
Page 37
Feb 01/10
CES
Engine Pump Fire Valve
Figure 015
EFF :
ALL 29-11-00
Page 38
May 01/09
R
CES
The valve assembly has an inlet and an outlet with a ball valve between
them. The two connections are not the same, thus it is not possible to
install the valve incorrectly. The body of the valve assembly has arrows
which show the direction of flow through the valve. The valve ball has a
connection for the output shaft of the actuator. The ball turns thru 90
degrees each time it operates.
The actuator assembly consists of a housing which holds the electric
motor, the gearbox and the limit switches. The housing also has a
mounting flange which connects with the mounting flange of the valve
assembly.
The electric motor is a 28 V DC type. The limit switches and the FIRE
pushbutton in the flight compartment control the supply of electrical
power to the motor. Spur gears connect the output shaft of the motor to
the input shaft of the gearbox.
The gearbox contains a worm gear and a norm wheel. Spur gears connect the
worm gear to the motor. The worm wheel is attached to the output shaft.
The coupling connects the output shaft of the gearbox with the ball valve
of the valve assembly. The output shaft has a valve position indicator.
The indicator is located on top of the actuator assembly and shows the
OPEN or SHUT position of the valve.
The output shaft also has a cam with actuating levers which operates two
micro switches. The cam causes one switch to open and the other to close
when the valve is in the fully open or closed position.
The two switches are closed when the valve is between the two positions.
When the valve gets to the position which is selected, one switch opens
and the supply to the motor stops. One of the switches sends a signal to
the (ECAM) when the valve is fully closed.
EFF :
ALL 29-11-00
Page 39
Feb 01/10
CES
Engine-Driven Pump (VICKERS)
Figure 016
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-11-00
Page 40
May 01/09
CES
Engine-Driven Pump (ABEX)
Figure 016A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-11-00
Page 41
Feb 01/10
CES
Engine-Driven Pump (VICKERS) - Schematic
Figure 017
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-11-00
Page 42
May 01/09
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 43
Feb 01/10
511-526, 528-599,
CES
Engine-Driven Pump (ABEX) - Schematic
Figure 017A
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-11-00
Page 44
Feb 01/10
CES
The pump is of the variable-displacement type. The rotating assembly
turns all of the time that the engine operates. The pump has nine pistons
which are connected to an inclined cam surface which is moveable (the
hanger). When the angle of the hanger changes, the stroke of the
pistons changes and the output of the pump is increased or decreased. The
compensator valve supplies servo pressure to the stroking piston, which
controls the angle of the hanger.
A solenoid valve (controlled from the flight compartment) makes it
possible to change the operation of the pump so that it does not supply
pressure to the system (depressurized mode). When the solenoid valve is
energized, the piston of the blocking valve gets a supply of pressure and
stops the output from the pump. At the same time, the stroking piston
operates and moves the hanger to de-stroke the piston.
The pump then operates with an internal pressure of approximately 600 psi
(41 bar), with zero flow. This is the pressure necessary on the stroking
piston to reduce the angle of the yoke to near zero.
A case pressure relief valve connects the fluid in the EDP case to the
inlet of the pump if the pressure of the fluid in the case is too high
(for example if the case drain pipe is blocked). A pump inlet boost
impeller is included in the EDP which increases the pressure of the fluid
at the inlet of the pump. This makes certain that the chambers of the
pump get a sufficient supply of fluid at all conditions of operation.
Seal drain fluid goes through a pipe into a collector tank which holds
the fluid. The hydraulic fluid is kept apart from drain fluids from other
components. The collector tank has a manual drain valve so that you can
empty it on the ground. It also allows you to measure the amount of
leakage from the EDP. During flight excess fluid goes overboard through
the power plant drains system (Ref. 71-70-00).
The EDP supplies fluid at 206 + 3 -0 bar (3000 +43 -0 psi) at zero flow
and 196 bar (2854 psi) with a flow of 140 l/min (37 USgal/min). The EDP
gives this flow at its rated delivery speed of 3702 rpm (equivalent to
100% engine N2 speed).
If the supply of fluid to the EDP stops (the fire valve is closed) the
EDP can operate for a maximum of 15 mins. before it is damaged.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 45
Feb 01/10
511-526, 528-599,
CES
**ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
A case pressure relief valve connects the fluid in the EDP case to the
inlet of the pump if the pressure of the fluid in the case is too high
(for example if the case drain pipe is blocked). A pump inlet boost
impeller is included in the EDP which increases the pressure of the fluid
at the inlet of the pump. Thie makes certain that the chambers of the
pump get a sufficient supply of fluid at all conditions of operation.
Seal drain fluid goes through a pipe into a collector tank which holds
the fluid. The hydraulic fluid is kept apart from drain fluids from other
components. The collector tank has a manual drain valve so that you can
empty it on the ground. It also allows you to measure the amount of
leakage from the EDP. During flight excess fluid goes overboard through
the power plant drain system (Ref. 71-70-00).
The EDP supplies fluid to the system at a nominal pressure of 206 bar
(3000 psi) with zero flow, and a flow of 150 l/min (39.6 US gal/min) at a
pressure of 196 bar (2854 psi). The pump supplies this amount of fluid at
a speed of 3702 rpm (equivalent to 93.5% engine N2 speed).
If the supply of fluid to the EDP stops (the fire valve is closed) the
EDP can operate for a maximum of 15 mins. before it is damaged.
A pump inlet boost impeller is included in the EDP which increases the
pressure of the fluid at the inlet of the pump. This makes certain that
the chambers of the pump get a sufficient supply of fluid at all
conditions of operation.
Seal drain fluid goes through a pipe into the engine drains mast. From
there it goes overboard. This prevents the collection of fluid in the
nacelle.
The EDP seal drain pipe is kept apart from other pipes in the drains
mast. Thus, you can see where any leakage comes from and measure the
amount of leakage from the EDP.
The EDP supplies fluid to the system at a nominal pressure of 206 bar
(3000 psi) with zero flow, and a flow of 150 l/min (39.6 US gal/min) at a
pressure of 196 bar (2854 psi). The pump supplies this amount of fluid at
a speed of 3982 rpm (100% engine N2 speed).
If a supply of fluid to the EDP stops (the fire valve is closed) the EDP
can operate for a maximum of 15 mins. before it is damaged.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-11-00
Page 46
Feb 01/10
CES
**ON A/C ALL
D. Manifolds
All of the manifolds are aluminum alloy castings. They are machined to
make it possible to install different components on them. Some of the
hydraulic connections between the manifolds and components are of the
bobbin type (Ref. 29-00-00). Thus, replacement of components is possible
with minimum effect on other components or pipes. The manifolds are
drilled to make the internal connections between components.
(1) HP Manifold
R
EFF :
ALL 29-11-00
Page 47
May 01/09
CES
R **ON A/C 059-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
(1) HP Manifold
The accumulator has a total volume of 1 l (0.26 USgal) and the gas
precharge pressure is 130 bar (1885 psi).
EFF :
ALL 29-11-00
Page 48
Feb 01/10
CES
System Accumulator
Figure 018
EFF :
ALL 29-11-00
Page 49
May 01/09
R
CES
INTENTIONALLY BLANK
R
29-11-00
Page 50
May 01/09
CES
F. Nitrogen Pressure Gage 1072GM
The filter head includes the hydraulic connections and the mounting for
the attachment of the filter to the structure. The filter head also
includes the filter clogging indicator.
The clogging indicator is a red pin which comes out to show that the
filter element is too dirty. The indicator operates when the pressure
differential accross the filter is 6.0 + 0.6 - 0.6 bar (87.0 + 8.7 - 8.7
psi). When the red pin is pushed back in, the clogging indicator resets
itself. The clogging indicator is latched magnetically. It does not
operate if the temperature of the fluid is lower than 0 deg.C (32 deg.F).
The indicator starts to operate again when the temperature of the fluid
increases to 30 deg.C (86 deg.F).
An anti-spill device in the filter head operates when the filter element
and bowl are removed. It stops fluid coming out of the system or air
going in to it when the filter element is changed.
The filter does not have a by-pass device to let fluid through if the
element is clogged.
The filter bowl holds the filter element. It has a thread to attach it to
the filter head. It is not necessary to use tools to tighten the filter
bowl in the filter head.
The filter element is of the replaceable type. It can not be cleaned. The
filtration rating of the element is 15 microns.
EFF :
ALL 29-11-00
Page 51
Nov 01/07
R
CES
HP and Case Drain Filter
Figure 019
EFF :
ALL 29-11-00
Page 52
Nov 01/07
R
CES
H. Case Drain Filter 1084GM
(Ref. Fig. 019)
The case drain filter (1084GM) is functionally the same as the HP filter
(1048GM). The only differences are in its size and the configuration of
the filter head.
The by-pass device operates when the pressure differential across the
filter element is more than 4.0 +0.4 - 0.4 bar (58 +6 -6 psi). It allows
fluid to go from the inlet to the outlet without filtration.
EFF :
ALL 29-11-00
Page 53
Nov 01/07
R
CES
LP Filter
Figure 020
EFF :
ALL 29-11-00
Page 54
Nov 01/07
R
CES
Relief Valve
Figure 021
EFF :
ALL 29-11-00
Page 55
Nov 01/07
R
CES
Priority Valve
Figure 022
EFF :
ALL 29-11-00
Page 56
Nov 01/07
R
CES
- system pressure low, the valve is closed and fluid cannot get from port
A to port B,
- more pressure downstream of the valve (at port B) than in the main
system. The valve lets fluid flow from port B to port A.
The priority valve has a cylindrical body with a mounting flange. The
mounting flange has the hydraulic connections which are of the bobbin
type (Ref. 29-00-00). The body contains the hydraulic valves and seats
and the spring pack.
N. Check Valves
The cartridge type of check valve (1059GM and 1094GM) is installed in the
HP and PTU manifolds. The valve has a stainless steel or aluminium alloy
cylindrical body with a screw thread. One end of the body is closed and
has a hexagonal head. The other end is open and is the fluid inlet. The
fluid outlets are at the sides of the body. The body holds the spring and
the poppet valve. The internal seal when the check valve is closed is
from metal-to-metal contact between the poppet and the valve seat of the
body.
EFF :
ALL 29-11-00
Page 57
Nov 01/07
R
CES
Sampling Valve
Figure 023
EFF :
ALL 29-11-00
Page 58
Nov 01/07
R
CES
Check Valves
Figure 024
EFF :
ALL 29-11-00
Page 59
Nov 01/07
R
CES
R **ON A/C 059-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
The in-line check valve is the type which is used in all other
installation positions. It has a cylindrical body made of stainless steel
or aluminium alloy which holds the spring and poppet. The body has
hydraulic connections at the two ends. The connections are of different
dimensions to stop reversed installation of the valve. The internal seal
of the valve when it is closed comes from metal-to-metal contact between
the poppet and the valve seat of the body.
The two check valves 1041GM and 1050GM are different from the other
in-line check valves. Because they are installed between the engine and
the pylon, they are made so that high temperatures do not affect them.
This is so that they will not fail if there is an engine fire. Their
attachments are specially made so that it is not possible to install
other check valves.
EFF :
ALL 29-11-00
Page 60
Feb 01/10
CES
Compensated Slide
Figure 025
EFF :
ALL 29-11-00
Page 61
Nov 01/07
CES
The housing end is vented by four orifices with filters and filter
retainers.
The end termination is screwed into the piston. Both parts are locked by
roll pins.
A scraper ring, retained by a circlip, is installed in the housing. The
scraper ring prevents contamination of the cylinder during movement of
the piston.
O-rings are installed in the housing and the housing end. These O-rings
seal the different shaft diameters of the piston.
A single elastomer O-ring is installed at the piston to make a seal
between the piston and the cylinder wall. An O-ring with an
anti-extrusion ring seals the piston with the end termination.
6. Operation
_________
The engine-driven pump (EDP) starts to supply the system as soon as the no 1
(left) engine is started. The supply is then continuous. The EDP pressurizes
the system with fluid at 3000 psi (206 bar) and changes its output to that
which is necessary for the system. The system accumulator makes allowance
for any temporary decrease in pressure because of the response time of the
EDP. The accumulator also smoothes the output from the EDP.
If the EDP stays in the high output configuration and there is no demand
there is an increase in pressure in the system. The pressure relief valve
(PRV) opens and the fluid goes to the reservoir through the PRV. The
restriction to t he flow caused by the PRV causes an increase in the
temperature of the fluid. This is detected by the sensor on the LP filter
and a warning is given in the flight compartment.
If the pressure in the Green system decreases to 500 psi (34.5 bar) less
than the pressure in the Yellow system, the PTU automatically operates. It
pressurizes the Green system to approximately the same pressure as the
Yellow system (the pressure is less because the PTU is not 100 % efficient).
The condition of the system is monitored continuously. Temperature and
pressure sensors send information to the flight compartment. The information
is shown on the ECAM and as FAULT warnings on the overhead panel.
Two pushbutton (P/B) switches on the overhead panel 40VU control the
operation of the Green main system. One P/B switch (1705GK) controls the
solenoid valve in the EDP. When the P/B switch is operated, the solenoid
valve is energized and the EDP is isolated from the high pressure (HP)
system. The EDP stays connected to the suction line and keeps an internal
pressure which is sufficient for lubrication of the EDP.
EFF :
ALL 29-11-00
Page 62
Nov 01/07
CES
**ON A/C 001-049, 051-058, 101-101,
The second P/B switch (1802GL) controls the two PTU solenoid valves (one in
the Green system, one in the Yellow system). On operation of the P/B switch,
the two solenoid valves are energized and the PTU is isolated from the two
systems. Thus no transfer of power between the two systems is possible.
A P/B switch (1882GP) at the rear of the overhead panel 50VU controls the
solenoid valve (1150GP) of the leakage measurement system. This P/B switch
is used only for maintenance.
Operation of the fire valve 1046GK makes it possible for the crew to stop
the supply of fluid to the EDP (if there is a fire in the nacelle). The fire
valve closes when the ENG 1 FIRE pushbutton is operated. A symbol on the HYD
page of the ECAM system display shows if the fire valve is open or closed.
The second P/B switch (1802GL) controls the two PTU solenoid valves (one in
the Green system, one in the Yellow system). On operation of the P/B switch,
the two solenoid valves are energized and the PTU is isolated from the two
systems. Thus no transfer of power between the two systems is possible.
A P/B switch (1882GP) at the rear of the overhead panel 50VU controls the
solenoid valve of the leakage measurement system. This P/B switch is used
only for maintenance.
Operation of the fire valve 1046GK makes it possible for the crew to stop
the supply of fluid to the EDP (if there is a fire in the nacelle). The fire
valve closes when the ENG 1 FIRE pushbutton is operated. A symbol on the HYD
page of the ECAM system display shows if the fire valve is open or closed.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 63
Feb 01/10
511-526, 528-599,
CES
GREEN MAIN HYDRAULIC POWER - ADJUSTMENT/TEST
____________________________________________
TASK 29-11-00-710-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
EFF :
ALL 29-11-00
Page 501
Nov 01/07
CES
Subtask 29-11-00-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel on the center pedestal, press the HYD
pushbutton. Make sure that the HYD page is shown on the ECAM lower
Display Unit (DU)
(4) Make sure that the ECAM does not show any of these conditions:
- low air pressure in the Green reservoir,
- low fluid level in the Green reservoir.
(7) On the overhead panel 40VU, press the PTU/AUTO P/BSW (the OFF light
comes on).
(8) On the overhead panel 40VU, make sure that the GREEN/ENG 1 PUMP P/BSW
is set to on (FAULT and OFF lights are off).
4. Procedure
_________
Subtask 29-11-00-710-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
CAUSE DAMAGE TO THE ENGINE PUMPS.
EFF :
ALL 29-11-00
Page 502
Nov 01/08
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Dry-motor the left (No. 1) engine The left (No. 1) engine turns and
(Ref. TASK 71-00-00-710-001). causes the engine-driven pump of the
Green hydraulic system to turn.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-00
Page 503
Nov 01/08
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
Stop the dry-motoring of the left On the ECAM lower DU:
(No. 1) engine (Ref. TASK 71-00- - the pressure in the Green hydraulic
00-710-001). system decreases to 0 psi.
Subtask 29-11-00-710-050-A
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
CAUSE DAMAGE TO THE ENGINE PUMPS.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Dry-motor the left (No. 1) engine The left (No. 1) engine turns and
(Ref. TASK 71-00-00-710-045). causes the engine-driven pump of the
Green hydraulic system to turn.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-00
Page 504
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - the engine pump symbol of the Green
R hydraulic system changes from green
R in-line to amber cross-line.
R - the pressure in the Green hydraulic
R system decreases to 0 psi.
5. Close-up
________
Subtask 29-11-00-860-051
(1) On the overhead panel 40VU, press and release the PTU/AUTO P/BSW (the
OFF light goes off).
EFF :
ALL 29-11-00
Page 505
Nov 01/07
CES
MANIFOLD - MAIN HP (1011GM,1111GM) - REMOVAL/INSTALLATION
_________________________________________________________
TASK 29-11-14-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-14
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-14-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-14-010-050
B. Get Access
(2) Open the LH main door of the main gear (Ref. TASK 32-12-00-010-001).
Subtask 29-11-14-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
EFF :
ALL 29-11-14
Page 402
Feb 01/10
CES
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Put a container below the HP manifold of the Green hydraulic system
to collect hydraulic fluid.
(7) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-11-14-020-051
(3) Remove the nut (40), the bolt (37) and the washer (38) and disconnect
the bonding jumper (39).
EFF :
ALL 29-11-14
Page 403
Feb 01/10
CES
HP Manifold
Figure 401/TASK 29-11-14-991-001
R
EFF :
001-049, 051-058, 101-101, 29-11-14
Page 404
May 01/05
CES
HP Manifold
Figure 401A/TASK 29-11-14-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-14
Page 405
Feb 01/10
528-599,
CES
(4) Remove the nut (50) and the bolt (48) and disconnect the P-clip (49)
from the structure attachment.
(5) Loosen the pipe end-fitting (52) and disconnect the pipe (51) from
the union (53).
(6) Loosen the pipe end-fitting (47) and remove the pipe (51) from the
aircraft.
(7) Loosen the pipe end-fitting (21) and disconnect the pipe (20) from
the union (22).
(8) Loosen the pipe end-fitting (18) and disconnect the pipe (17) from
the check valve 1022GM.
(9) Loosen the pipe end-fitting (25) and disconnect the pipe (24) from
the union (26).
(10) Loosen the pipe end-fitting (2) and disconnect the pipe (1) from the
union (3).
(11) Hold the manifold (13) and remove the five bolts (15) and the five
washers (16).
(13) Put blanking plugs on the disconnected line ends and the manifold
ports.
EFF :
ALL 29-11-14
Page 406
May 01/99
R
CES
TASK 29-11-14-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific plastic or wooden scraper
No specific warning notices
No specific access platform 2.8 m (9 ft. 2 in.)
No specific 1 BAG - PLASTIC
No specific 8 PLUG - BLANKING
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-14
Page 407
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-14
Page 408
Nov 01/08
R
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-14
Page 409
Nov 01/08
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-14-860-053
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that the LH main door of the main gear is open (Ref. TASK
32-12-00-010-001).
EFF :
ALL 29-11-14
Page 410
Feb 01/10
CES
(7) Make sure that the access platform is in position.
(8) Make sure that the container is in position below the connections of
the HP manifold.
(9) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-11-14-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-14-560-050
(1) Remove the components which are attached to the removed HP manifold
as follows:
(a) Remove the bolts (41) and the washers (42) at the pressure
transducer 1065GN.
EFF :
ALL 29-11-14
Page 411
Feb 01/10
CES
(b) Discard the O-ring (44).
(c) Remove the system pressure switch 1151GN (Ref. TASK 29-32-12-000-
001).
(d) Remove the flight-control pressure switch 10CE-2 (Ref. TASK 27-
92-17-000-001).
(e) Remove the fluid sampling valve 1187GM (Ref. TASK 29-11-34-000-
001).
1
_ Cut, remove and discard the lockwire.
2
_ Loosen the check valve 1059GM and remove it.
3
_ Remove and discard the O-ring (28).
4
_ Remove and discard the O-ring (27) and the back-up rings (29).
1
_ Loosen the check valve 1022GM and remove it.
2
_ Remove and discard the O-ring (19).
1
_ Hold the HP filter 1048GM and remove the bolts (30), (31) and
the washers (32).
2
_ Remove the HP filter 1048GM from the manifold (13).
(2) Remove the seven bobbins (6), (8), (10), (34) from the manifold (13)
(Ref. TASK 20-23-21-911-001).
EFF :
001-049, 051-058, 101-101, 29-11-14
Page 412
Nov 01/08
R
CES
(3) Remove and discard these items from the bobbins (6), (8), (10), (34):
- the O-rings (68), (62), (65), (66)
- the square-section seals (60), (70), (11), (35)
- the back-up rings (7), (9), (61), (69), (63), (64), (67), (33).
(a) Put the bobbins (6), (8), (10), (34) into a BAG - PLASTIC to keep
them clean.
(b) Install the PLUG - BLANKING in the open ports of the manifold
(13) and all of the removed components.
(a) Remove the blanking plugs from the ports of the manifold (13) and
the components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
O-rings, square-section seals, back-up rings and the threads of
the unions.
(c) Put the two back-up rings (63) in position on the sides of the
bobbins (10) without the identification grooves (equipment side).
(d) Put the two square-section seals (11) in position on the sides of
the bobbins (10) without the identification grooves (equipment
side).
(e) Put the two back-up rings (64) in position on the sides of the
bobbins (10) with the identification grooves (manifold side).
(f) Put the two O-rings (65) in position on the sides of the bobbins
(10) with the identification grooves (manifold side).
(g) Install the two bobbins (10) with the identification grooves in
the ports of the manifold (13) (Ref. TASK 20-23-21-911-001).
(h) Put the two back-up rings (69) in position on the sides of the
bobbins (8) without the identification grooves (equipment side).
(i) Put the two square-section seals (70) in position on the sides of
the bobbins (8) without the identification grooves (equipment
side).
EFF :
001-049, 051-058, 101-101, 29-11-14
Page 413
Nov 01/08
R
CES
(j) Put the two back-up rings (9) in position on the sides of the
bobbins (8) with the identification grooves (manifold side).
(k) Put the two O-rings (68) in position on the sides of the bobbins
(8) with the identification grooves (manifold side).
(l) Install the two bobbins (8) with the identification grooves in
the ports of the manifold (13) (Ref. TASK 20-23-21-911-001).
(m) Put the back-up ring (61) in position on the side of the bobbin
(6) without the identification groove (equipment side).
(n) Put the square-section seal (60) in position on the side of the
bobbin (6) without the identification groove (equipment side).
(o) Put the back-up ring (7) in position on the side of the bobbin
(6) with the identification groove (manifold side).
(p) Put the O-ring (62) in position on the side of the bobbin (6)
with the identification groove (manifold side).
(q) Install the bobbin (6) with the identification groove in the port
of the manifold (13) (Ref. TASK 20-23-21-911-001).
(r) Put the back-up rings (33) in position on the sides of the
bobbins (34) without the identification grooves (equipment side).
(s) Put the square-section seals (35) in position on the sides of the
bobbins (34) without the identification grooves (equipment side).
(t) Put the back-up rings (67) in position on the sides of the
bobbins (34) with the identification grooves (manifold side).
(u) Put the O-rings (66) in position on the sides of the bobbins (34)
with the identification grooves (manifold side).
(v) Install the two bobbins (34) with the identification grooves in
the ports of the manifold (13) (Ref. TASK 20-23-21-911-001).
(w) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads
of the components.
1
_ Put the O-ring (19) in position on the check valve 1022GM.
2
_ Install the check valve 1022GM in port E of the manifold (13).
EFF :
001-049, 051-058, 101-101, 29-11-14
Page 414
Nov 01/08
R
CES
3
_ TORQUE the check valve 1022GM to between 9.10 and 10.24 m.daN
(67.10 and 75.51 lbf.ft).
1
_ Put the O-ring (28) in position on the check valve 1059GM.
2
_ Put the back-up rings (29) and the O-ring (27) in position on
the check valve 1059GM.
3
_ Install the check valve 1059GM in the manifold (13).
4
_ TORQUE the check valve 1059GM to between 10.24 and 11.379
m.daN (75.51 and 83.91 lbf.ft).
5
_ Safety the check valve 1059GM with the lockwire, MISCELLANEOUS
(Material No. 19-010).
(z) Install the fluid sampling valve 1187GM (Ref. TASK 29-11-34-400-
001).
(aa) Install the system pressure switch 1151GN (Ref. TASK 29-32-12-
400-001).
(ab) Install the flight-control pressure switch 10CE-2 (Ref. TASK 27-
92-17-400-001).
(ad) Install the HP filter 1048GM on the manifold (13) and install the
bolts (30), (31) and the washers (32).
(ae) TORQUE the bolts (30), (31) to between 1.6 and 1.8 m.daN (11.79
and 13.27 lbf.ft).
(ag) Put the O-ring (44) in position and install the pressure
transducer 1065GN, the washers (42) and the bolts (41).
EFF :
001-049, 051-058, 101-101, 29-11-14
Page 415
Nov 01/08
R
CES
R **ON A/C 059-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-11-14-560-050-A
(1) Remove the components which are attached to the removed HP manifold
as follows:
(a) Remove the bolts (41) and the washers (42) at the pressure
transducer 1065GN.
(c) Remove the system pressure switch 1151GN (Ref. TASK 29-32-12-000-
001).
(d) Remove the flight-control pressure switch 10CE-2 (Ref. TASK 27-
92-17-000-001).
(e) Remove the fluid sampling valve 1187GM (Ref. TASK 29-11-34-000-
001).
1
_ Loosen the check valve 1022GM and remove it.
2
_ Remove and discard the O-ring (19).
1
_ Hold the HP filter 1048GM and remove the bolts (30), (31) and
the washers (32).
2
_ Remove the HP filter 1048GM from the manifold (13).
(2) Remove the bobbins (10), (34) from the manifold (13) (Ref. TASK 20-
23-21-911-001).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-14
Page 416
Feb 01/10
528-599,
CES
(3) Remove and discard these items from the bobbins (10), (34):
- the O-rings (65), (66)
- the square-section seals (11), (35)
- the back-up rings (63), (64), (67), (33).
(a) Put the bobbins (10), (34) into a BAG - PLASTIC to keep them
clean.
(b) Install the PLUG - BLANKING in the open ports of the manifold
(13) and all of the removed components.
(a) Remove the blanking plugs from the ports of the manifold (13) and
the components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
O-rings, square-section seals, back-up rings and the threads of
the unions.
(c) Put the two back-up rings (63) in position on the sides of the
bobbins (10) without the identification grooves (equipment side).
(d) Put the two square-section seals (11) in position on the sides of
the bobbins (10) without the identification grooves (equipment
side).
(e) Put the two back-up rings (64) in position on the sides of the
bobbins (10) with the identification grooves (manifold side).
(f) Put the two O-rings (65) in position on the sides of the bobbins
(10) with the identification grooves (manifold side).
(g) Install the two bobbins (10) with the identification grooves in
the ports of the manifold (13) (Ref. TASK 20-23-21-911-001).
(h) Put the back-up rings (33) in position on the sides of the
bobbins (34) without the identification grooves (equipment side).
(i) Put the square-section seals (35) in position on the sides of the
bobbins (34) without the identification grooves (equipment side).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-14
Page 417
Feb 01/10
528-599,
CES
(j) Put the back-up rings (67) in position on the sides of the
bobbins (34) with the identification grooves (manifold side).
(k) Put the O-rings (66) in position on the sides of the bobbins (34)
with the identification grooves (manifold side).
(l) Install the two bobbins (34) with the identification grooves in
the ports of the manifold (13) (Ref. TASK 20-23-21-911-001).
(m) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads
of the components.
1
_ Put the O-ring (19) in position on the check valve 1022GM.
2
_ Install the check valve 1022GM in port E of the manifold (13).
3
_ TORQUE the check valve 1022GM to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(o) Install the fluid sampling valve 1187GM (Ref. TASK 29-11-34-400-
001).
(p) Install the system pressure switch 1151GN (Ref. TASK 29-32-12-
400-001).
(q) Install the flight-control pressure switch 10CE-2 (Ref. TASK 27-
92-17-400-001).
(s) Install the HP filter 1048GM on the manifold (13) and install the
bolts (30), (31) and the washers (32).
(t) TORQUE the bolts (30), (31) to between 1.6 and 1.8 m.daN (11.79
and 13.27 lbf.ft).
(u) Put the O-ring (44) in position and install the pressure
transducer 1065GN, the washers (42) and the bolts (41).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-14
Page 418
Feb 01/10
528-599,
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-399,
401-403,
Subtask 29-11-14-420-051
(1) Remove the sealant from the mating surface of the manifold (13) and
the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (13).
(6) Install the five bolts (15) and the washers (16).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(11) TORQUE the pipe end-fitting (2) to between 12.9 and 14.2 m.daN (95.13
and 104.71 lbf.ft).
(13) TORQUE the pipe end-fitting (25) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-11-14
Page 419
Nov 01/08
CES
(14) Connect the pipe (17) to the check valve 1022GM.
(15) TORQUE the pipe end-fitting (18) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(17) TORQUE the pipe end-fitting (21) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(18) Connect the pipe (51) to the Green power accumulator 1070GM but do
not tighten the pipe end-fitting (47).
(19) Connect the pipe (51) to the union (53) but do not tighten the pipe
end-fitting (52).
(20) Put the P-clip (49) in position on the pipe (51) and install the bolt
(48) and the nut (50) but do not tighten the nut (50).
(21) TORQUE the two pipe end-fittings (47),(52) to between 9.7 and 10.7
m.daN (71.53 and 78.90 lbf.ft).
(23) Connect the bonding jumper (39) to the structural attachment and
install the bolt (37), the nut (40) and the washer (38).
(25) Seal the connection of the bonding jumper (39) with SEALANTS
(Material No. 09-013).
(26) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
(28) Make sure that the electrical connectors are clean and in the correct
condition.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-11-14
Page 420
Nov 01/08
R
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-11-14-420-051-A
(1) Remove the sealant from the mating surface of the manifold (13) and
the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (13).
(6) Install the five bolts (15) and the washers (16).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(11) TORQUE the pipe end-fitting (2) to between 12.9 and 14.2 m.daN (95.13
and 104.71 lbf.ft).
(13) TORQUE the pipe end-fitting (25) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-11-14
Page 421
Feb 01/10
CES
(14) Connect the pipe (17) to the check valve 1022GM.
(15) TORQUE the pipe end-fitting (18) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(17) TORQUE the pipe end-fitting (21) to between 8.5 and 9.5 m.daN (62.68
and 70.05 lbf.ft).
(18) Connect the pipe (51) to the Green power accumulator 1070GM but do
not tighten the pipe end-fitting (47).
(19) Connect the pipe (51) to the union (53) but do not tighten the pipe
end-fitting (52).
(20) Put the P-clip (49) in position on the pipe (51) and install the bolt
(48) and the nut (50) but do not tighten the nut (50).
(21) TORQUE the two pipe end-fittings (47) and (52) to between 9.7 and
10.7 m.daN (71.53 and 78.90 lbf.ft).
(23) Connect the bonding jumper (39) to the structural attachment and
install the bolt (37), the nut (40) and the washer (38).
(25) Seal the connection of the bonding jumper (39) with SEALANTS
(Material No. 09-013).
(26) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
(28) Make sure that the electrical connectors are clean and in the correct
condition.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-11-14
Page 422
Feb 01/10
CES
R **ON A/C ALL
Subtask 29-11-14-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK, 1881GP, 1841GN.
Subtask 29-11-14-860-054
(1) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(4) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(5) Make sure that the HYD page on the system (lower) display comes on.
Subtask 29-11-14-710-050
E. Do this test.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 29-11-14
Page 423
May 01/07
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. Compare the hydraulic pressure The digital pressure indication agrees
indication on the ECAM system with the indication on the pressure
(lower) display with the gage 1072GM.
indication on the pressure gage
1072GM of the Green power
accumulator.
NOTE : When you set the P/BSW to on, the ECAM lower DU can change to the
____
ELEC page. Also the single chime audio warning and the MASTER CAUT
light operate. You can ignore these indications. Cancel the MASTER
CAUT light and set the HYD page on the ECAM lower DU to find the
hydraulic indications.
5. Close-up
________
Subtask 29-11-14-865-053
EFF :
ALL 29-11-14
Page 424
May 01/07
R
CES
Subtask 29-11-14-860-055
(2) Connect the isolation coupling of the power transfer unit (Ref. TASK
29-23-00-860-002).
(3) Make sure that the reservoir of the Green hydraulic system is
pressurized (Ref. TASK 29-14-00-614-002).
(4) Make sure that the fluid level in the Green hydraulic system is
correct. Add fluid as necessary (Ref. TASK 12-12-29-611-001) or
(Ref. TASK 12-12-29-611-002).
Subtask 29-11-14-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-11-14
Page 425
May 01/07
CES
MANIFOLD - PTU (1013GM,1113GM) - REMOVAL/INSTALLATION
_____________________________________________________
TASK 29-11-15-000-001
Removal of the Power Transfer Unit (PTU) Manifold of the Green Hydraulic System
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-15
Page 401
May 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-15-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-15-860-052
EFF :
ALL 29-11-15
Page 402
Feb 01/10
CES
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
001).
(6) Put the access platform in position at the main doors of the main
gear.
(7) Put a container below the PTU manifold of the Green hydraulic system
to collect unwanted hydraulic fluid.
(8) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
Subtask 29-11-15-860-052-A
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-15
Page 403
Feb 01/10
511-526, 528-599,
CES
(5) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
001).
(6) Put the ACCESS PLATFORM 3M (10 FT) in position at the main doors of
the main gear.
(7) Put the CONTAINER 5 L(1 1/2 USGAL) below the PTU manifold (1113GM)
and below HP manifold (1111GM) of the Green hydraulic system to
collect unwanted hydraulic fluid.
(8) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-11-15-020-050
EFF :
ALL 29-11-15
Page 404
Feb 01/10
CES
PTU Manifold
Figure 401/TASK 29-11-15-991-001
R
EFF :
001-049, 051-058, 101-101, 29-11-15
Page 405
May 01/07
CES
PTU Manifold
Figure 401A/TASK 29-11-15-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-233,
236-238, 301-399, 401-403,
29-11-15
Page 406
Feb 01/08
CES
PTU Manifold
Figure 401B/TASK 29-11-15-991-001-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-11-15
Page 407
Feb 01/10
CES
R (2) Put blanking caps on the disconnected electrical connector(s).
(3) Remove the nut (48), the bolt (44) and the washer (45) and disconnect
the bonding jumper (46) from the structural attachment (47).
(4) Remove the nut (53), the bolt (49) and the washer (50) and disconnect
the bonding jumper (51) from the structural attachment (52).
(5) Loosen the pipe end-fittings (8),(40) and remove the pipe (7).
(6) Loosen the pipe end-fittings (33),(42) and remove the pipe (32).
(7) Loosen the pipe end-fitting (2) and disconnect the pipe (1) from the
union (3).
(8) Loosen the pipe end-fittings (18),(54) and remove the pipe (17).
(9) Loosen the pipe end-fitting (22) and disconnect the pipe (21) from
the union (23).
(10) Loosen the pipe end-fitting (26) and disconnect the tee-connector
(25) from the union (27).
(11) Hold the manifold (35) and remove the nuts (11) and the washers (12).
(12) Remove the manifold (35) together with the spacer plate (13).
(13) Install blanking plugs on the open connections of the manifold and on
the disconnected pipe ends.
Subtask 29-11-15-020-050-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-15
Page 408
Feb 01/10
511-526, 528-599,
CES
(3) Remove the nut (53), the bolt (49) and the washer (50) and disconnect
the bonding jumper (51) from the structural attachment (52).
(4) Loosen the pipe end-fittings (8),(40) and remove the pipe (7).
(5) Loosen the pipe end-fittings (33),(42) and remove the pipe (32).
(6) Loosen the pipe end-fitting (2) and disconnect the pipe (1) from the
union (3).
(7) Loosen the pipe end-fittings (18),(54) and remove the pipe (17).
(8) Loosen the pipe end-fitting (22) and disconnect the pipe (21) from
the union (23).
(9) Loosen the pipe end-fitting (26) and disconnect the tee-connector
(25) from the union (27).
(10) Hold the manifold (35) and remove the nuts (11) and the washers (12).
(11) Remove the manifold (35) together with the spacer plate (13).
(12) Install blanking plugs on the open connections of the manifold and on
the disconnected pipe ends.
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-15
Page 409
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 29-11-15-400-001
Installation of the Power Transfer Unit (PTU) Manifold of the Green Hydraulic
System
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-15
Page 410
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-15
Page 411
Nov 01/08
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-15
Page 412
Nov 01/08
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-15-860-053
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
EFF :
ALL 29-11-15
Page 413
Feb 01/10
CES
(5) Make sure that one door of the main gear is open (Ref. TASK 32-12-00-
010-001).
(7) Make sure that the container is in position below the location of the
PTU manifold.
(8) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-11-15-860-053-A
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that one door of the main gear is open (Ref. TASK 32-12-00-
010-001).
(6) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
(7) Make sure that the CONTAINER 5 L(1 1/2 USGAL) is in position below
the PTU manifold (1113GM) and below the HP manifold (1111GM) of the
Green hydraulic system to collect unwanted hydraulic fluid.
(8) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-15
Page 414
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 29-11-15-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-15-560-050
(1) Remove the components which are attached to the removed manifold (35)
as follows:
(a) Remove the brake selector valve 23GG (Ref. TASK 32-42-11-000-
001).
(b) Remove the PTU solenoid valve 1012GL (Ref. TASK 29-23-51-000-
001).
EFF :
ALL 29-11-15
Page 415
Feb 01/10
CES
(c) Remove the priority valve 1064GM (Ref. TASK 29-11-33-000-001).
(d) Remove the bobbins (14),(30) and (37) from the manifold (35)
(Ref. TASK 20-23-21-911-001).
(f) Put the bobbins into plastic bags to keep them clean.
1
_ Cut, remove and discard the lockwire.
2
_ Remove the check valve 1094GM.
3
_ Remove and discard the O-ring (5).
4
_ Remove and discard the O-ring (6) and the back-up rings (4).
(h) Remove the check valve 1093GM and discard the O-ring (34).
(i) Install the blanking plugs on the open ports of the manifold
(35).
(a) Remove the blanking plugs from the manifold (35) and the
components.
(b) Lubricate the new O-rings and the threads of the components with
HYDRAULIC FLUIDS (Material No. 02-003).
(c) Put the new O-ring (5) in position on the check valve 1094GM.
(d) Put the new back-up rings (4) and the new O-ring (6) in position
on the check valve 1094GM.
(f) TORQUE the check valve 1094GM to between 6.26 and 6.83 m.daN
(46.16 and 50.36 lbf.ft).
EFF :
001-049, 051-058, 101-101, 29-11-15
Page 416
May 01/07
CES
(g) Safety the check valve 1094GM with lockwire, corrosion-resistant
steel dia 0.8 mm (0.032 in.).
(h) Put the new O-ring (34) in position on the check valve 1093GM.
(i) Install the check valve 1093GM in port D of the manifold (35).
R (j) TORQUE the check valve 1093GM to between 4.2 and 4.5 m.daN (30.97
R and 33.18 lbf.ft).
(l) Put the new back-up rings (61) in position on the sides of the
bobbins (14) without the identification grooves (equipment side).
(m) Put the new square section seals (62) in position on the sides of
the bobbins (14) without the identification grooves (equipment
side).
(n) Put the new back-up rings (15) in position on the sides of the
bobbins (14) with the identification grooves (manifold side).
(o) Put the new O-rings (60) in position on the sides of the bobbins
(14) with the identification grooves (manifold side).
(p) Install the bobbins (14) with the identification grooves in the
ports of the manifold (35) (Ref. TASK 20-23-21-911-001).
(q) Put the new back-up rings (67) in position on the sides of the
bobbins (37) without the identification grooves (equipment side).
(r) Put the new square-section seals (66) in position on the sides of
the bobbins (37) without the identification grooves (equipment
side).
(s) Put the new back-up rings (68) in position on the sides of the
bobbins (37) with the identification grooves (manifold side).
(t) Put the new O-rings (38) in position on the sides of the bobbins
(37) with the identification grooves (manifold side).
(u) Install the bobbins (37) with the identification grooves in the
ports of the manifold (35) (Ref. TASK 20-23-21-911-001).
EFF :
001-049, 051-058, 101-101, 29-11-15
Page 417
Aug 01/07
CES
(v) Put the new back-up rings (64) in position on the sides of the
bobbins (30) without the identification grooves (equipment side).
(w) Put the new square-section seals (65) in position on the sides of
the bobbins (30) without the identification grooves (equipment
side).
(x) Put the new back-up rings (31) in position on the sides of the
bobbins (30) with the identification grooves (manifold side).
(y) Put the new O-rings (63) in position on the sides of the bobbins
(30) with the identification grooves (manifold side).
(z) Install the bobbins (30) with the identification grooves in the
ports of the manifold (35) (Ref. TASK 20-23-21-911-001).
(ab) Install the PTU solenoid valve 1012GL (Ref. TASK 29-23-51-400-
001).
(ac) Install the brake selector valve 23GG (Ref. TASK 32-42-11-400-
001).
Subtask 29-11-15-560-050-A
(1) Remove the components which are attached to the removed manifold (35)
as follows:
(a) Remove the brake selector valve 23GG (Ref. TASK 32-42-11-000-
001).
(c) Remove the bobbins (14), (30) from the manifold (35) (Ref. TASK
20-23-21-911-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-15
Page 418
Feb 01/10
511-526, 528-599,
CES
(e) Put the bobbins into plastic bags to keep them clean.
(f) Remove the check valve 1093GM and discard the O-ring (34).
(g) Install the blanking plugs on the open ports of the manifold
(35).
(a) Remove the blanking plugs from the manifold (35) and the
components.
(b) Lubricate the new O-rings and the threads of the components with
HYDRAULIC FLUIDS (Material No. 02-003).
(c) Put the new O-ring (34) in position on the check valve 1093GM.
(d) Install the check valve 1093GM in port D of the manifold (35).
(e) TORQUE the check valve 1093GM to between 4.2 and 4.5 m.daN (30.97
and 33.18 lbf.ft).
(f) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new:
- square-section seals (62), (65),
- O-rings (60),(63) and
- back-up rings (15), (61), (64), (31).
(g) Put the new back-up rings (61) in position on the sides of the
bobbins (14) without the identification grooves (equipment side).
(h) Put the new square section seals (62) in position on the sides of
the bobbins (14) without the identification grooves (equipment
side).
(i) Put the new back-up rings (15) in position on the sides of the
bobbins (14) with the identification grooves (manifold side).
(j) Put the new O-rings (60) in position on the sides of the bobbins
(14) with the identification grooves (manifold side).
(k) Install the bobbins (14) with the identification grooves in the
ports of the manifold (35) (Ref. TASK 20-23-21-911-001).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-15
Page 419
Feb 01/10
528-599,
CES
(l) Put the new back-up rings (64) in position on the sides of the
bobbins (30) without the identification grooves (equipment side).
(m) Put the new square-section seals (65) in position on the sides of
the bobbins (30) without the identification grooves (equipment
side).
(n) Put the new back-up rings (31) in position on the sides of the
bobbins (30) with the identification grooves (manifold side).
(o) Put the new O-rings (63) in position on the sides of the bobbins
(30) with the identification grooves (manifold side).
(p) Install the bobbins (30) with the identification grooves in the
ports of the manifold (35) (Ref. TASK 20-23-21-911-001).
(r) Install the brake selector valve 23GG (Ref. TASK 32-42-11-400-
001).
Subtask 29-11-15-420-050
(1) Remove the sealant from the mating surface of the manifold (35) and
the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (35).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-15
Page 420
Feb 01/10
511-526, 528-599,
CES
R (4) Put the manifold (35) and the spacer (13) in position on the aircraft
R and install the four washers (12) and nuts (11). Do not tighten the
R nuts (11).
R (5) Remove the blanking plugs from the pipe end-fittings and the unions
R on the manifold (35).
R (6) Make sure that the hydraulic line end-fittings are serviceable.
R (7) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
R pipe end-fittings.
R (9) TORQUE the pipe end-fitting (26) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
R (11) TORQUE the pipe end-fitting (22) to between 2.9 and 3.2 m.daN (21.38
and 23.59 lbf.ft).
R (12) Install the pipe (17) between the union (19) and the filter 2584GM.
R (13) TORQUE the pipe end-fittings (18),(54) to between 5.4 and 5.9 m.daN
(39.82 and 43.51 lbf.ft).
R (15) TORQUE the pipe end-fitting (2) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
R (16) Install the pipe (32) between the union (43) and the check valve
R 1093GM.
R (17) TORQUE the pipe end-fittings (33),(42) to between 7.5 and 8.3 m.daN
(55.30 and 61.20 lbf.ft).
R (19) TORQUE the pipe end-fittings (8),(40) to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
R (20) TORQUE the nuts (11) to between 0.7 and 0.8 m.daN (61.94 and 70.79
lbf.in).
R
EFF :
001-049, 051-058, 101-101, 29-11-15
Page 421
May 01/07
CES
(21) Connect the bonding jumper (51) to the structural attachment (52).
Install the bolt (49), the washer (50) and the nut (53).
(23) Connect the bonding jumper (46) to the structural attachment (47).
Install the bolt (44), the washer (45) and the nut (48).
(25) Seal the connections of the bonding jumpers (46),(51) with SEALANTS
(Material No. 09-013).
(26) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
(28) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-11-15-420-050-A
(1) Remove the sealant from the mating surface of the manifold (35) and
the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (35).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-11-15
Page 422
Feb 01/08
CES
(4) Put the manifold (35) and the spacer (13) in position on the aircraft
and install the four washers (12) and nuts (11). Do not tighten the
nuts (11).
(5) Remove the blanking plugs from the pipe end-fittings and the unions
on the manifold (35).
(6) Make sure that the hydraulic line end-fittings are serviceable.
(7) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(9) TORQUE the pipe end-fitting (26) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(11) TORQUE the pipe end-fitting (22) to between 2.9 and 3.2 m.daN (21.38
and 23.59 lbf.ft).
(12) Install the pipe (17) between the union (19) and the filter 2584GM.
(13) TORQUE the pipe end-fittings (18),(54) to between 5.4 and 5.9 m.daN
(39.82 and 43.51 lbf.ft).
(15) TORQUE the pipe end-fitting (2) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(16) Install the pipe (32) between the union (43) and the check valve
1093GM.
(17) TORQUE the pipe end-fittings (33),(42) to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
(19) TORQUE the pipe end-fittings (8),(40) to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
(20) TORQUE the nuts (11) to between 0.7 and 0.8 m.daN (61.94 and 70.79
lbf.in).
R
EFF : 059-099, 102-149, 151-199, 201-233,
236-238, 301-399, 401-403,
29-11-15
Page 423
Feb 01/08
CES
(21) Connect the bonding jumper (51) to the structural attachment (52).
Install the bolt (49), the washer (50) and the nut (53).
(23) Seal the connections of the bonding jumper (51) with SEALANTS
(Material No. 09-013).
(24) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
(26) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-11-15-420-050-B
(1) Remove the sealant from the mating surface of the manifold (35) and
the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (35).
(4) Put the manifold (35) and the spacer (13) in position on the aircraft
and install the four washers (12) and nuts (11). Do not tighten the
nuts (11).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-15
Page 424
Feb 01/10
528-599,
CES
(5) Remove the blanking plugs from the pipe end-fittings and the unions
on the manifold (35).
(6) Make sure that the hydraulic line end-fittings are serviceable.
(7) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(9) TORQUE the pipe end-fitting (26) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(11) TORQUE the pipe end-fitting (22) to between 2.9 and 3.2 m.daN (21.38
and 23.59 lbf.ft).
(12) Install the pipe (17) between the union (19) and the filter 2584GM.
(13) TORQUE the pipe end-fittings (18) and (54) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
(15) TORQUE the pipe end-fitting (2) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(16) Install the pipe (32) between the union (43) and the check valve
1093GM.
(17) TORQUE the pipe end-fittings (33) and (42) to between 9.7 and 10.7
m.daN (71.53 and 78.90 lbf.ft).
(19) TORQUE the pipe end-fittings (8) and (40) to between 8.5 and 9.5
m.daN (62.68 and 70.05 lbf.ft).
(20) TORQUE the nut (11) to between 0.7 and 0.8 m.daN (61.94 and 70.79
lbf.in).
(21) Connect the bonding jumper (51) to the structural attachment (52).
Install the bolt (49), the washer (50) and the nut (53).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-11-15
Page 425
Feb 01/10
CES
R (23) Seal the connections of the bonding jumper (51) with SEALANTS
R (Material No. 09-013).
R (24) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
R sealant.
R (26) Make sure that the electrical connectors are clean and in the correct
R condition.
R (27) Connect the electrical connectors (29) and (36) to the receptacles on
R the manifold (35).
Subtask 29-11-15-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK.
Subtask 29-11-15-860-054
(1) Connect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
002).
(2) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
Subtask 29-11-15-710-050
E. Test
(2) During the operational test examine the connections of the manifold
(35) and make sure that there are no leaks.
EFF :
ALL 29-11-15
Page 426
May 01/07
CES
5. Close-up
________
Subtask 29-11-15-860-055
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001).
Subtask 29-11-15-860-055-A
(1) Remove the containers from below the PTU manifold (1113GM) and the HP
manifold (1111GM).
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-11-15
Page 427
Feb 01/10
CES
PRESSURE SWITCH - ENGINE PUMP (1074GK) - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 29-11-17-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 401
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-17-860-054
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-17-941-053
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 402
Config-1 Nov 01/08
CES
Subtask 29-11-17-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-17-010-053
D. Get Access
4. Procedure
_________
Subtask 29-11-17-020-051
PRE SB RA32029-13
(c) Remove the bolt (5), the washers (35), (40) and the nut (30) from
the bonding clamp (45).
(d) Remove the bonding jumper (50) and the clamp (45) from the switch
(15).
(e) Disconnect the hydraulic tube (25) from the pressure switch (15).
NOTE : Use a second wrench to hold the pressure switch (15) when
____
you loosen the coupling nut on the tube.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 403
Config-1 May 01/09
CES
Engine Pump Pressure Switch (PRE SB RA32029-13)
Figure 401/TASK 29-11-17-991-902
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 404
Config-1 Nov 01/08
CES
R Engine Pump Pressure Switch (POST SB RA32029-13)
Figure 402/TASK 29-11-17-991-300
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 405
Config-1 May 01/09
CES
(f) Remove the two bolts (5) and the clamp (10) from the pressure
switch (15).
(h) Put the protective covers on the pressure switch and on the tube
(25).
R
R END OF PRE SB RA32029-13
R
POST SB RA32029-13
R (c) Remove the bolt (5), the washers (35), (40) and the nut (30) from
R the bonding clamp (45).
R (d) Remove the bonding jumper (50) and the clamp (45) from the switch
R (30).
R (e) Remove the two bolts (15), the washers (20) and the clamp (25)
from the pressure switch (30).
R (f) Remove the bonding jumper (10) from the switch (30).
R (g) Disconnect the hydraulic tube (5) from the pressure switch (30).
NOTE : Use a second wrench to hold the pressure switch (30) when
____
you loosen the coupling nut on the tube.
R (i) Put protective covers on the pressure switch (30) and on the tube
(5).
R
R END OF POST SB RA32029-13
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 406
Config-1 May 01/09
CES
TASK 29-11-17-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 407
Config-1 Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-17-860-055
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) on the access door
195BB to tell persons not to pressurize the Green hydraulic
reservoir.
Subtask 29-11-17-941-054
B. Safety Precautions
(2) Make sure that the engine 1 (2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 408
Config-1 Nov 01/08
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to push the ENG/FADEC GND PWR1 pushbutton switch.
(6) Make sure that the container 5 l (1.3208 USgal) is below the
suction-hose adapter connection to the hydraulic pump.
Subtask 29-11-17-865-057
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-17-010-054
D. Get Access
(2) Make sure that the access platform is in position at the engine.
4. Procedure
_________
Subtask 29-11-17-420-053
PRE SB RA32029-13
(a) Remove the protective covers from the hydraulic tube (25), the
electrical connector 1074GK-A and the pressure switch (15).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 409
Config-1 May 01/09
CES
(b) Clean the bonding surfaces of the clamp (10) and the pressure
switch (15) with a clean cloth made moist with CLEANING AGENTS
(Material No. 11-004).
(c) Wipe the bonding surfaces with a clean cloth before the solvent
becomes dry.
(e) Attach the bonding jumper (50) to the clamp (45) with the bolt
(5), the washers (35), (40) and the nut (30).
(f) TORQUE the nut (30) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
1
_ Put one lead of the ohmmeter on the pressure switch (15).
2
_ Put the other lead of the ohmmeter on the bonding clamp (45).
3
_ The resistance measured between the ohmmeter leads must be
0.0025 ohm or less.
4
_ Put one lead of the ohmmeter on the pressure switch (15).
5
_ Put the other lead of the ohmmeter on the ground stud on the
channel bracket (20).
6
_ The resistance measured between the ohmmeter leads must be
0.0025 ohm or less.
7
_ If the resistance is more than 0.0025 ohm, remove the bonding
clamp (45) and clean the bonding surfaces again.
8
_ Do this procedure until the resistance indication is in the
correct range.
(h) Install the pressure switch (15) on the channel bracket (20) with
the clamp (10) and the bolts (5).
(i) TORQUE the bolts (5) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 410
Config-1 Nov 01/08
CES
(j) Connect the hydraulic tube (25) to the pressure switch (15).
NOTE : Use a second wrench to hold the pressure switch (15) when
____
you TORQUE the coupling nut on the tube (25).
R (k) TORQUE the coupling nut on the tube (25) to between 380 and 405
R lbf.in (4.29 and 4.57 m.daN).
POST SB RA32029-13
(a) Remove the protective covers from the hydraulic tube (5), the
electrical connector 1074GK-A and the pressure switch (30).
(c) Attach the bonding jumper (50) to the clamp (45) with the bolt
(5), the washers (35), (40) and the nut (30).
(d) TORQUE the nut (30) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
(e) Install the pressure switch (30) on the channel bracket (40) with
the master electrical keyway facing forward. Use the clamp (25),
the bolts (15) and the washers (20).
NOTE : Make sure the bonding jumper (10) is installed under the
____
clamp.
(f) TORQUE the nuts (15) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
1
_ Put one lead of the ohmmeter on the pressure switch (30).
2
_ Put the other lead of the ohmmeter on the clamp (45).
3
_ The resistance measured between the ohmmeter leads must be
0.0025 ohm or less.
4
_ Put one lead of the ohmmeter on the pressure switch (30).
5
_ Put the other lead of the ohmmeter on the ground stud on the
channel bracket (40).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 411
Config-1 Nov 01/09
CES
6
_ The resistance measured between the ohmmeter leads must be
0.0025 ohm or less.
7
_ If the resistance is more the 0.0025 ohm, remove the bonding
clamp (45) and clean the bonding surfaces again.
8
_ Do this procedure until the resistance indication is in the
correct range.
(h) Lubricate the hydraulic tube (5) coupling with HYDRAULIC FLUIDS
(Material No. 02-003).
R (j) TORQUE the coupling nut on the tube (5) to between 380 and 405
R lbf.in (4.29 and 4.57 m.daN).
NOTE : Use a second wrench to hold the pressure switch (30) when
____
you TORQUE the coupling nut on the tube (5).
Subtask 29-11-17-865-058
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK
Subtask 29-11-17-710-052
C. Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring, make sure that there are no leaks from the
LP pressure switch of the pump.
(3) Make sure that the level of hydraulic fluid in the Green reservoir is
correct.
If necessary, fill the reservoir (Ref. TASK 12-12-29-611-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 412
Config-1 Nov 01/09
CES
5. Close-up
________
Subtask 29-11-17-860-057
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-17-942-052
Subtask 29-11-17-410-052
C. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-17
Page 413
Config-1 Nov 01/08
CES
PRESSURE SWITCH - ENGINE PUMP (1074GK) - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 29-11-17-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific caps
No specific circuit breaker(s) safety clip(s)
No specific container minimum capacity 1 USgal (3.78 l)
No specific covers
No specific plugs
No specific warning notice(s)
No specific access platform 0.6 m (1 ft. 12 in.)
No specific container 5 l (1.3208 USgal)
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 401
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-17-860-050
(4) Put a warning notice(s) on the access door 195BB to tell persons not
to pressurize the Green hydraulic reservoir.
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 402
Config-2 Feb 01/10
CES
Subtask 29-11-17-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put a warning notice(s) to tell persons not to energize the FADEC
1(2).
(6) Put a container below the hydraulic tube connection to the pressure
switch to catch the remaining fluid.
Subtask 29-11-17-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-17-010-050
D. Get Access
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 403
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-11-17-020-050
(1) Make a note of the position of the electrical connector (4), the
pressure switch (3) and the packing (2). They must be put in the same
position on installation.
(2) Cut and remove the lockwire (Material No. V02-147) (6) from the
anchor tab (5).
(3) Disconnect the electrical connector (4) from the pressure switch (3).
(4) Remove the bolt (8) that attaches the P-clip (7) to the clipnut (10),
on the bracket (9).
(5) Remove the P-clip (7) from around the switch (3).
(6) Put the container minimum capacity 1 USgal (3.78 l) in position below
the pressure switch (3).
(7) Hold the adapter (1) with an applicable wrench and remove the
pressure switch (3).
(8) Remove and discard the packing (2) from the pressure switch (3).
(9) Put the applicable covers, caps, plugs on all the openings.
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 404
Config-2 Feb 01/10
CES
Engine Pump Pressure Switch
Figure 401/TASK 29-11-17-991-150
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 405
Config-2 Feb 01/10
CES
TASK 29-11-17-400-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 406
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 407
Config-2 Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-11-17-860-051
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) are in position to tell persons
not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is on the access door 195BB to
tell persons not to pressurize the Green hydraulic reservoir.
Subtask 29-11-17-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that a warning notice(s) is in position to tell persons not
to energize the FADEC 1(2).
(6) Make sure that the container is below the hydraulic tube connection
to the pressure switch to catch the remaining fluid.
(7) Remove the covers, caps, plugs from the adapter, the pressure switch
and the electrical connector.
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 408
Config-2 Feb 01/10
CES
Subtask 29-11-17-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-17-010-051
D. Get Access
(2) Make sure that the access platform is in position at the zone 400.
4. Procedure
_________
Subtask 29-11-17-420-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(2) Use a clean lint-free cloth to remove the dirty cleaning fluid from
the parts while they are wet.
(3) Examine the replacement parts and their interfaces. Make sure that
they have no damage.
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 409
Config-2 Feb 01/10
CES
(4) Install the pressure switch (3):
(a) Lubricate a new packing (2) and the threads of the pressure
switch (3) with lubricant (engine oil) (Material No. V10-039).
(b) Put the packing (2) on to the pressure switch (3) (Ref. TASK 70-
23-13-911-010) (Ref. TASK 70-30-00-918-010).
(c) Install the pressure switch (3), with the packing (2), into the
adapter (1).
(d) Put the P-clip (7) around the pressure switch (3) in the correct
position for installation.
(e) Attach the P-clip (7) to the clipnut (10), on the bracket (9),
with the bolt (8). Tighten the bolt (8) with your hand.
(f) Hold the adapter (1) with an applicable wrench and TORQUE the
pressure switch (3) to between 380 and 405 lbf.in (4.29 and 4.57
m.daN) (Ref. TASK 70-23-11-911-013).
(g) Safety the pressure switch (3) to the nearest anchor tab (5) with
lockwire (Material No. V02-147) (6).
(i) Connect the electrical connector (4) to the pressure switch (3)
(Ref. TASK 70-23-15-912-010).
(5) Remove the container from below the pressure switch and discard the
drained hydraulic fluid.
Subtask 29-11-17-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK
Subtask 29-11-17-710-050
C. Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the Dry Motoring, make sure that there are no leaks from the
pressure switch.
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 410
Config-2 Feb 01/10
CES
5. Close-up
________
Subtask 29-11-17-942-050
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-17-410-050
B. Close Access
R
EFF :
501-509, 511-526, 528-599, 29-11-17
Page 411
Config-2 Feb 01/10
CES
PRESSURE GAGE - ACCUMULATOR AIR, GREEN POWER (1072GM) - REMOVAL/INSTALLATION
____________________________________________________________________________
TASK 29-11-21-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-21
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-21-860-052
(1) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(2) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Open the left main door of the main gear (Ref. TASK 32-12-00-010-
001).
(5) Put an access platform in position at the left door of the main gear.
EFF :
ALL 29-11-21
Page 402
Feb 01/10
CES
(6) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-11-21-614-051
(2) Turn the nut to the OPEN position and release the nitrogen pressure.
Subtask 29-11-21-020-050
(1) Cut, remove and discard the lockwire from the pressure gage (2).
(2) Hold the pressure gage (2) and release the nut (3).
(4) Install blanking plugs on the pressure gage and the adapter.
EFF :
ALL 29-11-21
Page 403
Feb 01/10
CES
Pressure Gage
Figure 401/TASK 29-11-21-991-001
R
EFF :
001-001, 051-052, 29-11-21
Page 404
May 01/05
CES
Pressure Gage
Figure 401A/TASK 29-11-21-991-001-A
R
EFF : 002-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-21
Page 405
Feb 01/10
511-526, 528-599,
CES
TASK 29-11-21-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-21
Page 406
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-21-860-053
EFF :
ALL 29-11-21
Page 407
Feb 01/10
CES
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the left main door of the main gear is open (Ref. TASK
32-12-00-010-001).
(6) Make sure that the access platform is in position at the left door of
the main gear.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-11-21-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
EFF :
ALL 29-11-21
Page 408
Feb 01/10
CES
**ON A/C ALL
Subtask 29-11-21-420-050
(3) Remove the blanking plugs from the pressure gage (2) and the adapter
(4).
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pressure gage connection.
NOTE : Make sure that you can clearly read the pressure gage when it
____
is installed.
(6) TORQUE the nut (3) to between 1.54 and 1.65 m.daN (11.35 and 12.16
lbf.ft).
(7) Safety the nut with lockwire, corrosion-resistant steel dia 0.8 mm
(0.032 in.).
Subtask 29-11-21-860-054
(3) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(4) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
EFF :
ALL 29-11-21
Page 409
Feb 01/98
CES
Subtask 29-11-21-790-050
C. Test
(2) Make sure that the pressure gage (2) shows 3000 +100 -100 psi.
5. Close-up
________
Subtask 29-11-21-860-055
(1) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the left main door of the main gear (Ref. TASK 32-12-00-410-
001).
Subtask 29-11-21-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1881GP, 1701GK, 1702GK.
EFF :
ALL 29-11-21
Page 410
Feb 01/98
CES
VALVE - CHARGING, GREEN POWER ACCUMULATOR (1071GM) - REMOVAL/INSTALLATION
_________________________________________________________________________
TASK 29-11-22-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-22
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-22-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-22-860-050
(1) Put the WARNING NOTICE in position to tell persons not to pressurize
the Green hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Green hydraulic system.
(2) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Open the left main door of the main gear (Ref. TASK 32-12-00-010-
001).
(5) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the left
door of the main gear.
EFF :
ALL 29-11-22
Page 402
Feb 01/10
CES
(6) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-11-22-614-050
(2) Turn the nut (5) carefully to the OPEN position and release the
nitrogen pressure.
Subtask 29-11-22-020-050
(1) Cut, remove and discard the lockwire from the gas charging valve (4).
EFF :
ALL 29-11-22
Page 403
Feb 01/10
CES
Gas Charging Valve
Figure 401/TASK 29-11-22-991-001
EFF :
001-001, 051-052, 29-11-22
Page 404
May 01/05
CES
Gas Charging Valve
Figure 401A/TASK 29-11-22-991-001-A
R
EFF : 002-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-22
Page 405
Feb 01/10
511-526, 528-599,
CES
TASK 29-11-22-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-22
Page 406
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-22
Page 407
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-11-22-860-051
(2) Make sure that the WARNING NOTICE are in position to tell persons not
to pressurize the Green hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the left main door of the main gear is open (Ref. TASK
32-12-00-010-001).
(6) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in
position at the left door of the main gear.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-11-22-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
EFF :
ALL 29-11-22
Page 408
May 01/05
CES
4. Procedure
_________
Subtask 29-11-22-420-050
(4) Remove the CAP - BLANKING from the gas charging-valve (4).
(5) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the gas charging-valve connection.
(6) Make sure that the O-ring seal (3) is installed on the gas
charging-valve (4).
(9) TORQUE the gas charging-valve (4) to between 1.42 and 1.54 m.daN
(10.47 and 11.35 lbf.ft).
EFF :
ALL 29-11-22
Page 409
Feb 01/10
CES
Subtask 29-11-22-860-052
(3) TORQUE the gas charging-valve nut (5) to between 0.3 and 0.6 m.daN
(26.54 and 53.09 lbf.in)
(6) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(7) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
Subtask 29-11-22-790-050
C. Test
(1) Apply the leak detector SPECIAL MATERIALS (Material No. 05-004) to
the connections of the gas charging-valve (4), the adapter (2) and
the endcap (6). Make sure that there are no leaks.
5. Close-up
________
Subtask 29-11-22-860-053
(1) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-11-22
Page 410
May 01/05
CES
(4) Close the left main door of the main gear (Ref. TASK 32-12-00-410-
001).
Subtask 29-11-22-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1881GP, 1701GK, 1702GK.
EFF :
ALL 29-11-22
Page 411
May 01/05
CES
RELIEF VALVE (1063GM) - REMOVAL/INSTALLATION
____________________________________________
TASK 29-11-32-000-001
Removal of the Pressure Relief Valve of the Green Hydraulic System (1063GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-32
Page 401
May 01/99
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-32-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-32-010-050
B. Get Access
(2) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
001).
Subtask 29-11-32-860-050
EFF :
ALL 29-11-32
Page 402
Feb 01/10
CES
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put the access platform in position at the main door of the main
gear.
(6) Put a container below the HP manifold of the Green hydraulic system.
(7) Disconnect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-11-32-020-050
(1) Remove the nut (9), the bolt (6) and the washer (7) and disconnect
the bonding jumper (8).
(2) Hold the pressure relief valve (1) and remove the bolts (2) and the
washers (3).
EFF :
ALL 29-11-32
Page 403
Feb 01/10
CES
Pressure Relief Valve
Figure 401/TASK 29-11-32-991-001
R
EFF :
001-049, 051-058, 101-101, 29-11-32
Page 404
May 01/05
CES
Pressure Relief Valve
Figure 401A/TASK 29-11-32-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-32
Page 405
Feb 01/10
528-599,
CES
(4) Remove the bobbins (5) (Ref. TASK 20-23-21-911-001).
(5) Install blanking plugs in the ports of the pressure relief valve and
the HP manifold. (1).
EFF :
ALL 29-11-32
Page 406
May 01/99
R
CES
TASK 29-11-32-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific access platform 3.0 m (9 ft. 10 in.)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-32
Page 407
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-32
Page 408
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-11-32-860-051
(2) Make sure that the warning notices are in in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that one of the main doors of the main gear is open
(Ref. TASK 32-12-00-010-001).
(7) Make sure that the access platform is in position at the main door of
the main gear.
(8) Make sure that the container is in position below the HP manifold.
(9) Make sure that the isolation coupling of the power transfer unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-11-32
Page 409
Nov 01/00
R
CES
Subtask 29-11-32-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-32-560-050
(1) Remove the blanking plugs from the ports of the pressure relief valve
(1) and the HP manifold.
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new O-rings (12),
the back-up rings (4), the back-up rings (11) and the square-section
seals (10).
(3) Put the back-up rings (11) in position on the sides of the bobbins
(5) without the identification groove (equipment side).
(4) Put the square-section seals (10) in position on the sides of the
bobbins (5) without the identification groove (equipment side).
(5) Put the back-up rings (4) in position on the sides of the bobbins (5)
with the identification groove (manifold side).
EFF :
ALL 29-11-32
Page 410
Feb 01/10
CES
(6) Put the O-rings (12) in position on the sides of the bobbins (5) with
the identification groove (manifold side).
(7) Install the bobbins (5) with the identification grooves in the ports
of the manifold (Ref. TASK 20-23-21-911-001).
Subtask 29-11-32-420-050
(5) TORQUE the bolts (2) to between 1.60 and 1.80 m.daN (11.79 and 13.27
lbf.ft).
(6) Connect the bonding jumper (8) to the pressure relief valve (1) and
install the bolt (6), the washer (7) and the nut (9).
(8) Seal the connection of the bonding jumper (8) with SEALANTS (Material
No. 09-013).
(9) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
Subtask 29-11-32-790-050
C. Test
(1) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(2) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(4) Examine the connection of the pressure relief valve (1) and the
manifold and make sure that there are no leaks.
EFF :
ALL 29-11-32
Page 411
May 01/99
CES
(5) Depressurize the Green hydraulic system (Ref. TASK 29-10-00-864-001).
5. Close-up
________
Subtask 29-11-32-860-052
(1) Connect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-002).
(4) Remove the warning notices from the cockpit and the ground service
panel.
Subtask 29-11-32-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
Subtask 29-11-32-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK
EFF :
ALL 29-11-32
Page 412
May 01/99
CES
PRIORITY VALVE (1064GM) - REMOVAL/INSTALLATION
______________________________________________
TASK 29-11-33-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-33
Page 401
May 01/99
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-33-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-33-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-11-33
Page 402
Feb 01/10
CES
(4) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Open the main doors of the main gear (Ref. TASK 32-12-00-010-001).
(7) Put a container below the HP manifold of the Green hydraulic system.
(8) Disconnect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-11-33-020-050
(1) Hold the priority valve (1) and remove the bolts (2) and the washers
(3).
(4) Install the blanking plugs in the ports of the priority valve (1).
EFF :
ALL 29-11-33
Page 403
Feb 01/10
CES
Priority Valve
Figure 401/TASK 29-11-33-991-001
R
EFF :
001-049, 051-058, 101-101, 29-11-33
Page 404
May 01/05
CES
Priority Valve
Figure 401A/TASK 29-11-33-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-33
Page 405
Feb 01/10
528-599,
CES
TASK 29-11-33-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific access platform 3.0 m (9 ft. 10 in.)
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-33
Page 406
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-33
Page 407
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-11-33-860-051
(2) Make sure that the warning notices are in in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the main doors of the main gear are open (Ref. TASK
32-12-00-010-001).
(8) Make sure that the isolation coupling of the power transfer unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-11-33
Page 408
May 01/05
R
CES
Subtask 29-11-33-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-33-560-050
(1) Remove the blanking plugs from the priority valve (1).
(3) Put the back-up rings (7) in position on the sides of the bobbins (5)
without the identification grooves (equipment side).
(4) Put the square-section seals (6) in position on the sides of the
bobbins (5) without the identification grooves (equipment side).
(5) Put the back-up rings (4) in position on the sides of the bobbins (5)
with the identification grooves (manifold side).
EFF :
ALL 29-11-33
Page 409
Feb 01/10
CES
(6) Put the O-rings (8) in position on the sides of the bobbins (5) with
the identification grooves (manifold side).
(7) Install the bobbins (5) with the identification grooves in the ports
of the manifold (Ref. TASK 20-23-21-911-001).
Subtask 29-11-33-420-050
(5) TORQUE the bolts (2) to between 0.8 and 0.9 m.daN (70.79 and 79.64
lbf.in).
Subtask 29-11-33-790-050
C. Test
(1) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-001).
(2) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(4) Examine the connection of the priority valve (1) and make sure that
there are no leaks.
EFF :
ALL 29-11-33
Page 410
May 01/05
R
CES
5. Close-up
________
Subtask 29-11-33-860-052
(1) Connect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-002).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the warning notices from the cockpit and the ground service
panel.
(5) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001).
Subtask 29-11-33-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ, 1832GQ, 1701GK, 1702GK
EFF :
ALL 29-11-33
Page 411
May 01/05
CES
VALVE - FLUID SAMPLING (1187GM) - REMOVAL/INSTALLATION
______________________________________________________
TASK 29-11-34-000-001
Removal of the Fluid Sampling Valve of the Green Hydraulic System (1187GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-34
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-34-010-050
B. Get Access
(2) Open the left door of the main gear (Ref. TASK 32-12-00-010-001).
Subtask 29-11-34-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panel of the Green hydraulic system.
EFF :
ALL 29-11-34
Page 402
Feb 01/10
CES
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Put the container below the HP manifold of the Green hydraulic system
to collect unwanted hydraulic fluid.
(7) Disconnect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-11-34-020-050
(1) Remove and discard the lockwire from the protective cap and the valve
body of the fluid sampling valve (1). Do not remove the protective
cap.
(2) Remove the fluid sampling valve (1) from the manifold. Discard the
O-ring (2).
(3) Put blanking plugs on the fluid sampling valve (1) and the manifold.
EFF :
ALL 29-11-34
Page 403
Feb 01/10
CES
Fluid Sampling Valve
Figure 401/TASK 29-11-34-991-001
R
EFF :
001-049, 051-058, 101-101, 29-11-34
Page 404
May 01/05
CES
Fluid Sampling Valve
Figure 401A/TASK 29-11-34-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-11-34
Page 405
Feb 01/10
528-599,
CES
TASK 29-11-34-400-001
Installation of the Fluid Sampling Valve of the Green Hydraulic System (1187GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific access platform 3.0 m (9 ft. 10 in.)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-34
Page 406
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-34-860-051
EFF :
ALL 29-11-34
Page 407
Feb 01/10
CES
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the left main door of the main gear is open (Ref. TASK
32-12-00-010-001).
(8) Make sure that the container is in position below the manifold.
(9) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-11-34-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
EFF :
ALL 29-11-34
Page 408
May 01/05
CES
R **ON A/C 059-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-11-34-420-050
(3) Remove the blanking plugs from the fluid sampling valve (1) and the
manifold.
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
fluid sampling valve (1) and to the new O-ring (2).
(5) Put the O-ring (2) in position on the fluid sampling valve (1).
(7) TORQUE the fluid sampling valve (1) to between 1.763 and 1.877 m.daN
(13.00 and 13.84 lbf.ft).
(8) Make sure that the protective cap of the fluid sampling valve is
tight.
(9) Safety the protective cap to the valve body and the valve body to the
manifold with lockwire MISCELLANEOUS (Material No. 19-010).
Subtask 29-11-34-790-050
B. Test
(1) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
EFF :
ALL 29-11-34
Page 409
Feb 01/10
CES
(4) Examine the connection of the fluid sampling valve (1) and the
manifold and make sure that there are no leaks.
5. Close-up
________
Subtask 29-11-34-860-052
(1) Connect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-002).
(3) Remove the warning notices from the cockpit and the ground service
panel.
Subtask 29-11-34-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
Subtask 29-11-34-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ, 1832GQ, 1701GK, 1702GK.
EFF :
ALL 29-11-34
Page 410
Feb 01/01
R
CES
CHECK VALVE - ENGINE 1 THRUST REVERSER (3010KM1) - REMOVAL/INSTALLATION
_______________________________________________________________________
TASK 29-11-35-000-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 401
Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-35-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-35-040-050
Subtask 29-11-35-941-051
C. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the connection between the pressure hose (2)
and the fluid disconnect panel to collect the remaining fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 402
Nov 01/08
CES
Subtask 29-11-35-010-050
D. Get Access
(1) Open the left fan-cowl door 437AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-11-35-020-050
CAUTION : BE CAREFUL WHEN YOU REMOVE THE CHECK VALVE AS THE HYDRAULIC
_______
FLUID WILL FLOW OUT.
(1) Put a cloth below the connection between the pipe (4) and the check
valve (3).
(2) Disconnect the pipe (4) from the check valve (3).
(3) Remove the check valve (3) with the O-ring (2) from the panel (1).
(4) Put blanking plugs on the pipe (4) and the panel (1).
(5) Discard the O-ring (2) from the check valve (3).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 403
Nov 01/08
CES
Thrust Reverser - Check Valve
Figure 401/TASK 29-11-35-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 404
Nov 01/08
CES
TASK 29-11-35-400-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 405
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-35-860-051
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 406
Nov 01/08
CES
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-35-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU,
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic tube connection to
the switch to catch the remaining fluid.
4. Procedure
_________
Subtask 29-11-35-420-050
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) on the new O-ring (2).
(2) Install the O-ring (2) on the check valve (3) (Ref. TASK 20-29-00-
911-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 407
Nov 01/08
CES
(5) TORQUE the check valve (3) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(7) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
hydraulic connector of the pipe (4).
(9) TORQUE the hydraulic connector of the pipe (4) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
Subtask 29-11-35-863-051
B. Hydraulic Pressurization
Subtask 29-11-35-440-050
Subtask 29-11-35-710-050
D. Test.
(1) Do the operational test of the thrust reversers (Ref. TASK 78-31-00-
710-040).
(2) Make sure that there are no leaks from the connections of the check
valve (3).
(3) Make sure that the level of hydraulic fluid in the Green reservoir is
correct.
If necessary, fill the reservoir (Ref. TASK 12-12-29-611-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 408
Nov 01/08
CES
5. Close-up
________
Subtask 29-11-35-942-051
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-35-410-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-35
Page 409
Nov 01/08
CES
R CHECK VALVE - ENG 1 PUMP DELIVERY (1050GM) - REMOVAL/INSTALLATION
_________________________________________________________________
TASK 29-11-36-000-001
Removal of the Engine 1 Green Hydraulic Pump Delivery Check Valve (1050GM).
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-36
Page 401
May 01/07
CES
3. __________
Job Set-up
Subtask 29-11-36-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-36-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the connection between the pressure hose (2)
and the fluid disconnect panel (4) to collect the remaining fluid.
EFF :
ALL 29-11-36
Page 402
Feb 01/98
CES
Subtask 29-11-36-010-050
C. Get Access
(1) Open the left fan-cowl door 437AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-11-36-020-050
CAUTION : BE CAREFUL WHEN YOU REMOVE THE CHECK VALVE AS THE HYDRAULIC
_______
FLUID WILL FLOW OUT.
(1) Disconnect the hose (2) from the check valve (1).
(2) Remove the check valve (1) with the O-ring (3) from the panel (4).
(3) Put blanking plugs on the disconnected hose (2) and the panel (4).
(4) Discard the O-ring (3) from the check valve (1).
EFF :
ALL 29-11-36
Page 403
May 01/07
CES
R Check Valve - Engine 1 Pump Delivery
Figure 401/TASK 29-11-36-991-001
EFF :
ALL 29-11-36
Page 404
Nov 01/08
CES
TASK 29-11-36-400-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-36
Page 405
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-36-860-051
(2) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(4) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
EFF :
ALL 29-11-36
Page 406
Feb 01/08
R
CES
(5) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
(7) Make sure that the left fan-cowl door 437AL is open.
Subtask 29-11-36-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic tube connection to
the switch (25) to collect the remaining fluid.
4. Procedure
_________
Subtask 29-11-36-420-050
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new O-ring (3).
(2) Install the O-ring (3) on the check valve (1). (Ref. TASK 20-29-00-
911-002)
EFF :
ALL 29-11-36
Page 407
Feb 01/98
CES
(4) Install the check valve (1) on the panel (4).
R (5) TORQUE the check valve (1) to between 12.9 and 14.2 m.daN (95.13 and
R 104.71 lbf.ft).
(6) Remove the blanking plug from the disconnected hose (2).
R (8) TORQUE the coupling nut to between 9.7 and 10.7 m.daN (71.53 and
R 78.90 lbf.ft).
Subtask 29-11-36-710-050
B. Test
(1) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(2) On the ECAM control panel, push the HYD key (on the lower ECAM DU,
the HYD page comes into view).
(3) On the HYD page, make sure that the Green pressure is 3000 +200 -200
psi (206.8427 +13.7895 -13.7895 bar).
(4) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001)
(5) During the dry motoring, make sure that there are no leaks from the
check valve.
(6) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
5. Close-up
________
Subtask 29-11-36-942-050
EFF :
ALL 29-11-36
Page 408
May 01/04
CES
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-36-410-050
B. Close Access
R (2) Close the left fan-cowl door 437AL (Ref. TASK 71-13-00-410-040).
R
EFF :
ALL 29-11-36
Page 409
Feb 01/03
CES
CHECK VALVE - ENGINE 1 PUMP CASE DRAIN (1041GM) - REMOVAL/INSTALLATION
______________________________________________________________________
TASK 29-11-37-000-001
Removal of the Green Engine 1 Pump Case Drain Check Valve (1041GM)
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : BE CAREFUL WHEN YOU REMOVE THE CHECK VALVE AS THE HYDRAULIC FLUID
_______
WILL FLOW OUT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-37
Page 401
Feb 01/03
CES
3. __________
Job Set-up
Subtask 29-11-37-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-37-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the connection between the pressure hose (2)
and the fluid disconnect panel (4) to collect the remaining fluid.
EFF :
ALL 29-11-37
Page 402
Feb 01/98
CES
Subtask 29-11-37-010-050
C. Get Access
(1) Open the left fan-cowl door 437AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-11-37-020-050
CAUTION : BE CAREFUL WHEN YOU REMOVE THE CHECK VALVE AS THE HYDRAULIC
_______
FLUID WILL FLOW OUT.
(1) Disconnect the hose (2) from the check valve (1).
(2) Remove the check valve (1) with the packing (3) from the panel (4).
(3) Put blanking plugs on the disconnected hose (2) and the panel (4).
(4) Discard the packing (3) from the check valve (1).
EFF :
ALL 29-11-37
Page 403
May 01/07
CES
Green Engine 1 Pump Case Drain Check Valve
Figure 401/TASK 29-11-37-991-001
EFF :
ALL 29-11-37
Page 404
Feb 01/98
CES
TASK 29-11-37-400-001
Installation of the Green Engine 1 Pump Case Drain Check Valve (1041GM)
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-37
Page 405
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-37-860-051
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
EFF :
ALL 29-11-37
Page 406
Feb 01/08
CES
Subtask 29-11-37-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic tube connection to
the switch (25) to collect the remaining fluid.
4. Procedure
_________
Subtask 29-11-37-420-050
A. Installation of the Green Engine 1 Pump Case Drain Check valve (1041GM)
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new packing (3).
(5) TORQUE the check valve (1) to between 2.82 and 5.87 m.daN (20.79 and
43.28 lbf.ft).
(6) Remove the blanking plug from the disconnected hose (2).
EFF :
ALL 29-11-37
Page 407
Feb 01/98
CES
(8) TORQUE the coupling nut to between 2.43 and 2.77 m.daN (17.92 and
20.42 lbf.ft).
R
Subtask 29-11-37-710-050
B. Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001)
(2) During the dry motoring, make sure that there are no leaks from the
check valve.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
5. Close-up
________
Subtask 29-11-37-942-050
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-37-410-050
B. Close access
R (2) Close the left fan-cowl door 437AL (Ref. TASK 71-13-00-410-040).
R
EFF :
ALL 29-11-37
Page 408
Feb 01/03
CES
SELF SEALING COUPLING - ENGINE 1 PUMP SUCTION - REMOVAL/INSTALLATION
____________________________________________________________________
TASK 29-11-38-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 401
Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-38-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-38-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the connection between the pressure hose (2)
and the fluid disconnect panel to collect the remaining fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 402
Nov 01/08
CES
Subtask 29-11-38-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-38-010-051
D. Get Access
4. Procedure
_________
Subtask 29-11-38-020-051
(1) Disconnect the suction hose (5) from the self-sealing coupling (15).
Drain the hydraulic fluid directly into the container.
(2) Disconnect the self-sealing coupling (15) from the union on the
hydraulic pump (10).
NOTE : Use a second wench to hold the self-sealing coupling (15) when
____
you loosen it.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 403
Nov 01/08
CES
Engine 1 Pump Suction Self-Sealing Coupling
Figure 401/TASK 29-11-38-991-901
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 404
Nov 01/08
CES
TASK 29-11-38-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 405
Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-38-860-051
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 406
Nov 01/08
CES
Subtask 29-11-38-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU,
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic tube connection to
the switch to collect the remaining fluid.
Subtask 29-11-38-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-38-010-052
D. Get Access
(1) Make sure that the access platform is in position at the door 437AL.
(2) Make sure that the left fan cowl door is open :
FOR 1000EM1
Make sure that the door 437AL is open (Ref. TASK 71-13-00-010-040)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 407
Nov 01/08
CES
4. Procedure
_________
Subtask 29-11-38-420-050
(1) Remove the protective covers from the suction hose (5), the
self-sealing coupling (15) and the union on the hydraulic pump (10).
(2) Connect the self-sealing coupling (15) to the union on the hydraulic
pump (10).
(3) TORQUE the self-sealing coupling (15) to between 9.04 and 10.17 m.daN
(66.66 and 74.99 lbf.ft).
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you TORQUE the self-sealing coupling (15).
(4) Connect the suction hose (5) to the self-sealing coupling (15).
(5) TORQUE the coupling nut on the suction hose (5) to between 10.73 and
12.99 m.daN (79.12 and 95.79 lbf.ft)
(6) Connect the hose coupling half to the fluid disconnect panel and
tighten the coupling nut by hand.
(7) TORQUE the coupling nut to between 9.04 and 10.17 m.daN (66.66 and
74.99 lbf.ft).
Subtask 29-11-38-870-051
B. Bleeding
(1) Put container below the connection between the suction hose coupling
and the fluid disconnect panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 408
Nov 01/08
CES
(3) On the connection between the hose coupling half and the suction
hose:
- lightly loosen the upper end of the suction hose from its coupling
half
- use two wrenches.
(4) Let the hydraulic fluid flow from the disconnected connection into
the container until there are no air bubbles.
(5) When you complete the bleeding, TORQUE the hose coupling nut to
between 21.47 and 23.73 m.daN (158.33 and 174.99 lbf.ft).
Subtask 29-11-38-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK
Subtask 29-11-38-863-051
D. Hydraulic Pressurization
Subtask 29-11-38-710-051
E. Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001)
(2) During the dry motoring, make sure that there are no leaks from the
connections.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 409
Nov 01/08
CES
5. Close-up
________
Subtask 29-11-38-942-051
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-38-410-051
B. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-38
Page 410
Nov 01/08
CES
_______________________________________________________________
COUPLING HALF - QUICK DISCONNECT ENGINE 1 PUMP SUCTION (1038GM)
____________________
REMOVAL/INSTALLATION
TASK 29-11-39-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-39
Page 401
Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-39-860-050
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration (Ref. TASK 29-00-00-864-001).
Subtask 29-11-39-010-051
B. Get Access
(2) Open the left fan-cowl door 437AL (Ref. TASK 71-13-00-010-040).
Subtask 29-11-39-941-051
C. Safety Precautions
(2) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
(3) Put warning notice(s) in position on the panel 40VU to tell persons
not to start the engine 1(2).
(4) Make sure that the related engine has been stopped for at least 5
minutes.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-39
Page 402
Nov 01/08
CES
(6) On the panel 115VU:
- make sure that the related ENG MASTER 1(2) switch is in the OFF
position.
4. Procedure
_________
Subtask 29-11-39-020-051
(1) Disconnect the coupling half (5) from the fluid disconnnect panel.
Let the hydraulic fluid drain into the container.
(2) Disconnect the suction hose from the coupling half (5).
NOTE : Use a second wrench to hold the coupling half when you loosen
____
the suction hose.
(3) Install protective covers on the suction hose, the coupling half (5)
and the disconnect panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-39
Page 403
Nov 01/08
CES
Engine 1 Pump Suction Quick-Disconnect Coupling Half
Figure 401/TASK 29-11-39-991-901
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-39
Page 404
Nov 01/08
CES
TASK 29-11-39-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-39
Page 405
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-39-860-051
(1) Make sure that the hydraulic systems are depressurized and put them
in the maintenance configuration (Ref. TASK 29-23-00-864-001).
(4) Make sure that the left fan-cowl door 437Al is open (Ref. TASK 71-13-
00-010-040).
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the hydraulic system:
- on the panel 245VU, in the cockpit,
- on the ground service panel of the Green hydraulic system, access
door 197CB.
(6) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
(7) Make sure that the warning notice(s) is (are) in position on the
panel 145VU to tell persons not to start the engine 1(2).
(8) Make sure that the related engines have been stopped for at least 5
minutes.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-39
Page 406
Nov 01/08
CES
(10) On the panel 125VU:
- make sure that the related ENG MASTER switch is in the OFF
position.
(11) Make sure that a container is below the suction-hose coupling to the
hydraulic pump.
4. Procedure
_________
Subtask 29-11-39-420-051
(1) Remove the protective covers from the suction hose, the coupling half
(5) and the fluid disconnect panel.
(2) Install the coupling half (5) on the fluid disconnect panel. Tighten
the coupling half with your hand.
(4) TORQUE the coupling nut on the suction hose to between 9.04 and 10.17
m.daN (66.66 and 74.99 lbf.ft).
NOTE : Use a second wrench to hold the coupling half (5) when you
____
TORQUE the suction hose coupling nut.
Subtask 29-11-39-710-051
B. Operational Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring, make sure that there are no leaks from the
coupling half connections.
(3) Make sure that the level of hydraulic fluid in the Green reservoir is
correct. If necessary, fill the reservoir (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-39
Page 407
Nov 01/08
CES
5. Close-up
________
Subtask 29-11-39-942-051
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-39-410-051
B. Close Access
(1) Close the left fan-cowl door 437AL (Ref. TASK 71-13-00-410-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-39
Page 408
Nov 01/08
CES
RESERVOIR (1000GQ) - REMOVAL/INSTALLATION
_________________________________________
TASK 29-11-41-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 401
Nov 01/98
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-41-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
EFF :
ALL 29-11-41
Page 402
Feb 01/10
CES
Subtask 29-11-41-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Open the main doors of the main gear (Ref. TASK 32-12-00-010-001).
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(5) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Put the access platform in position at the main doors of the main
gear.
(8) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(9) Drain the reservoir of the Green hydraulic system (Ref. TASK 29-10-
00-680-001).
4. Procedure
_________
EFF :
ALL 29-11-41
Page 403
Feb 01/10
CES
Reservoir of the Green Hydraulic System (Sheet 1)
Figure 401/TASK 29-11-41-991-001
R
EFF :
001-003, 051-054, 29-11-41
Page 404
May 01/05
CES
Reservoir of the Green Hydraulic System (Sheet 1)
Figure 401A/TASK 29-11-41-991-001-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-41
Page 405
Feb 01/10
511-526, 528-599,
CES
**ON A/C 001-003, 051-054,
Subtask 29-11-41-020-055
(3) Remove the nut (14), the bolt (10) and the washer (13) and disconnect
the bonding jumpers (11),(12) from the reservoir.
(4) Loosen the union nut (20) and disconnect the air pipe (19) from the
reservoir (16).
(5) Loosen the union nut (2) and disconnect the air pipe (1) from the
reducer (24).
(6) Loosen the union nut (8) and disconnect the seal drain pipe (9) from
the pressure relief valve (7).
(7) Loosen the union nut (36) and disconnect the suction pipe (35) from
the elbow (37).
(8) Loosen the union nut (42) and disconnect the return pipe (43) from
the reservoir (16).
(9) Loosen the union nut (44) and disconnect the suction pipe (45) from
the reservoir (16).
EFF :
ALL 29-11-41
Page 406
Feb 01/10
CES
Reservoir of the Green Hydraulic System (Sheet 2)
Figure 402/TASK 29-11-41-991-002
R
EFF :
001-003, 051-054, 29-11-41
Page 407
May 01/05
CES
Reservoir of the Green Hydraulic System (Sheet 2)
Figure 402A/TASK 29-11-41-991-002-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-41
Page 408
Feb 01/10
511-526, 528-599,
CES
(10) Loosen and remove the two nuts (50).
(11) Remove the two bolts (46) and the washers (47).
(13) Remove and discard the lockwire from the reservoir strap bolts (39).
(14) Hold the reservoir (16) and loosen the two reservoir strap bolts
(39).
(15) Disconnect the ends of the reservoir straps (38) and remove the
reservoir (16) from the aircraft.
(16) Install blanking plugs in all open pipe ends and unions and in the
reservoir ports.
EFF :
ALL 29-11-41
Page 409
Nov 01/98
R
CES
TASK 29-11-41-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 410
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 411
Aug 01/04
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-41-860-055
(2) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the main doors of the main gear are open (Ref. TASK
32-12-00-010-001).
(4) Make sure that the access platform is in position at the main doors
of the main gear.
(5) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
(6) Make sure that the container is in position below the connections of
the reservoir.
(7) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
EFF :
ALL 29-11-41
Page 412
Aug 01/04
R
CES
Subtask 29-11-41-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-41-560-050
(1) Remove the parts which are attached to the removed reservoir as
follows:
(a) Remove the reducer (24) and discard the O-ring (23).
(b) Remove the pressure gage (3) together with its adapter (4) and
discard the O-ring (5).
(c) Remove and discard the lockwire from the pressure relief valve
(7).
(d) Remove the pressure relief valve (7) and discard the O-ring (6).
(e) Remove and discard the lockwire from the pressure switch (17).
(f) Remove the pressure switch (17) and discard the O-ring (18).
(g) Remove the adapter (21) and discard the O-ring (22).
(h) Remove the elbow (37) from the suction port on the bottom of the
reservoir (16).
(i) Remove and discard the lockwire from the pressure gage (3).
(j) Remove the pressure gage (3) from the adapter (4).
EFF :
ALL 29-11-41
Page 413
Aug 01/04
R
CES
(2) Install the removed parts on the replacement reservoir as follows:
(b) Remove the blanking plugs from the ports on the top of the
reservoir (16).
R (c) Put the new O-ring (22) in position and install the adapter (21).
(d) TORQUE the adapter (21) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
R (e) Put the new O-ring (5) in position and install the adapter (4).
(f) TORQUE the adapter (4) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
R (h) Make sure that you can read the pressure gage clearly when it is
R installed.
R (i) Hold the adapter (4) with a wrench and TORQUE the pressure gage
connector (3) to between 1.52 and 1.71 m.daN (11.20 and 12.61
lbf.ft).
R (j) Safety the pressure gage (3) with the lockwire, corrosion-
resistant steel dia 0.8 mm (0.032 in.).
R (k) Put the new O-ring (18) in position and install the pressure
R switch (17).
R (l) TORQUE the pressure switch (17) to between 1.52 and 1.71 m.daN
(11.20 and 12.61 lbf.ft).
R (n) Put the new O-ring (6) in position and install the pressure
R relief valve (7).
R (o) TORQUE the pressure relief valve (7) to between 3.19 and 3.47
m.daN (23.52 and 25.58 lbf.ft)
EFF :
ALL 29-11-41
Page 414
Aug 01/04
CES
R (p) Safety the pressure relief valve (7) with the lockwire,
corrosion-resistant steel dia 0.8 mm (0.032 in.)
R (q) Put the new O-ring (23) in position and install the reducer (24).
R (r) TORQUE the reducer (24) to between 1.42 and 1.54 m.daN (10.47 and
11.35 lbf.ft).
R (s) Install the elbow (37) onto the suction port of the reservoir
(16).
R (t) Make sure that the elbow (37) is aligned correctly for connection
R of the pipe (35).
R (u) TORQUE the elbow (37) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
Subtask 29-11-41-420-054
(3) Remove the blanking plugs from the reservoir and the pipes.
(5) Put the reservoir (16) into position in its supports, install the
bolts (39) and connect the ends of the straps (38).
(7) TORQUE the strap bolts (39) to 0.25 m.daN (22.12 lbf.in).
(8) Safety the strap bolts (39) with lockwire, corrosion-resistant steel
dia 0.8 mm (0.032 in.).
EFF :
ALL 29-11-41
Page 415
Aug 01/04
CES
(9) Make sure that the hydraulic line end-fittings are serviceable.
(11) TORQUE the union nut (44) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(13) TORQUE the union nut (20) to between 1.5 and 1.7 m.daN (11.06 and
12.53 lbf.ft).
(15) TORQUE the union nut (42) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(17) TORQUE the union nut (36) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(20) Install the bolts (46) together with the washers (47) in the pipe
clamp assembly.
(22) Connect the seal drain pipe (9) to the pressure relief valve (7).
(23) TORQUE the union nut (8) to between 7.5 and 8.3 m.daN (55.30 and
61.20 lbf.ft).
(24) Connect the air bleed pipe (1) to the reducer (24).
(25) TORQUE the union nut (2) to between 1.5 and 1.7 m.daN (11.06 and
12.53 lbf.ft).
(26) Connect the bonding jumpers (11),(12) to the reservoir (Ref. TASK 20-
28-00-912-004).
(27) Install the bolt (10), the washer (13) and the nut (14).
EFF :
ALL 29-11-41
Page 416
Aug 01/04
R
CES
(29) Remove the blanking caps from the electrical connectors and the
receptacles.
(30) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-11-41-861-050
Subtask 29-11-41-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK, 1831GQ, 1832GQ.
Subtask 29-11-41-710-050
(1) Do an operational test of the low level warning (Ref. TASK 29-31-00-
710-001).
(2) Do an operational test of the low air pressure warning (Ref. TASK 29-
34-00-710-001).
(3) Make sure that the level of fluid in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(4) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(5) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(6) On the ECAM control panel on the center pedestal, push the HYD
pushbutton. Make sure that the HYD page on the ECAM lower DU comes
on.
(7) Make sure that the two reservoir contents gages (one on the reservoir
and one on the ground service panel of the Green system) show the
same contents and agree with the ECAM contents indication.
EFF :
ALL 29-11-41
Page 417
Aug 01/04
R
CES
(8) Examine the reservoir and the pipe connections and make sure that
there are no leaks.
(9) Apply leak detector SPECIAL MATERIALS (Material No. 05-004) to the
reservoir and air pipe connections and make sure that there are no
leaks.
(11) Keep the Green hydraulic system pressurized for 5 minutes to let the
hydraulic system bleed.
5. Close-up
________
Subtask 29-11-41-860-051
(3) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(4) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
(7) Remove the warning notice from the cockpit and from the ground
service panel of the Green hydraulic system.
(8) Make sure that the work area is clean and clear of tool(s) and other
items.
(9) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-11-41
Page 418
Aug 01/04
R
CES
TASK 29-11-41-000-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 419
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-41-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-41-860-053
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Open the main doors of the main gear (Ref. TASK 32-12-00-010-001).
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(5) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
EFF :
ALL 29-11-41
Page 420
Feb 01/10
CES
(6) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(7) Put the access platform in position at the main doors of the main
gear.
(8) Drain the reservoir of the Green hydraulic system (Ref. TASK 29-10-
00-680-001).
4. Procedure
_________
Subtask 29-11-41-020-052
(2) Put blanking caps on the disconnected electrical connector (6) and on
the receptacle.
(4) Remove the quantity indicator (3) from the reservoir (1).
(7) Put the quantity indicator (3) into a plastic bag to keep it clean.
EFF :
ALL 29-11-41
Page 421
Feb 01/10
CES
Quantity Indicator and Low Level Switch
Figure 403/TASK 29-11-41-991-003
R
EFF :
001-003, 051-054, 29-11-41
Page 422
May 01/05
CES
Quantity Indicator and Low Level Switch
Figure 403A/TASK 29-11-41-991-003-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-41
Page 423
Feb 01/10
511-526, 528-599,
CES
TASK 29-11-41-400-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific access platform 2.6 m (8 ft. 6 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 424
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 425
Feb 01/10
CES
R **ON A/C ALL
3. __________
Job Set-up
Subtask 29-11-41-860-056
(2) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(4) Make sure that the main doors of the main gear are open (Ref. TASK
32-12-00-010-001).
(5) Make sure that the access platform is in position at the main doors
of the main gear.
(6) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
(8) Make sure that the container is in position below the connections of
the reservoir.
EFF :
ALL 29-11-41
Page 426
Nov 01/98
CES
Subtask 29-11-41-865-055
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-41-420-051
(2) Lubricate the new O-ring (2) with HYDRAULIC FLUIDS (Material No. 02-
003).
(3) Put the O-ring (2) in position on the quantity indicator (3).
(4) Put the quantity indicator (3) in position in the reservoir (1).
(6) Remove the blanking caps from the electrical connector (6) and from
the receptacle.
(7) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 29-11-41
Page 427
Feb 01/10
CES
(8) Connect the electrical connector (6).
Subtask 29-11-41-860-058
(2) Fill the reservoir of the Green hydraulic system (Ref. TASK 12-12-29-
611-001) or (Ref. TASK 12-12-29-611-002) and make sure that the
quantity indicator agrees.
(3) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
Subtask 29-11-41-790-050
(1) Examine the connection of the quantity indicator (3) and the
reservoir (1).
Subtask 29-11-41-710-052
D. Do this Test:
(1) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(2) On the ECAM control panel on the cockpit pedestal, push the HYD
pushbutton. Make sure that the HYD page on the ECAM lower DU comes
on.
(3) Make sure that the quantity indication on the ECAM lower DU agrees
with the quantity indicator of the reservoir.
NOTE : Do only the steps applicable for the Green hydraulic system.
____
EFF :
ALL 29-11-41
Page 428
May 01/05
R
CES
Subtask 29-11-41-870-050
E. Bleeding Procedure
(2) Keep the system pressurized for 5 minutes to bleed the Green
hydraulic system.
5. Close-up
________
Subtask 29-11-41-860-057
(1) Make sure that the level of fluid in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(3) Connect the isolation coupling of the power transfer unit (Ref. TASK
29-23-00-860-002).
(9) Make sure that the work area is clean and clear of tool(s) and other
items.
(10) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001).
Subtask 29-11-41-865-056
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK, 1831GQ
EFF :
ALL 29-11-41
Page 429
May 01/05
R
CES
TASK 29-11-41-000-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 430
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-41-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-41-860-054
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Open the main doors of the main gear (Ref. TASK 32-12-00-010-001).
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(5) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
EFF :
ALL 29-11-41
Page 431
Feb 01/10
CES
(6) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(7) Put the access platform in position at the main doors of the main
gear.
(8) Drain the reservoir of the Green hydraulic system (Ref. TASK 29-10-
00-680-001).
4. Procedure
_________
Subtask 29-11-41-020-053
(2) Put blanking caps on the disconnected electrical connector (11) and
on the receptacle.
(4) Remove the low level switch (8) from the reservoir (1).
(7) Put the low level switch (8) into a plastic bag to keep it clean.
EFF :
ALL 29-11-41
Page 432
Feb 01/10
CES
TASK 29-11-41-400-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific access platform 2.6 m (8 ft. 6 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 433
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 434
Feb 01/10
CES
R **ON A/C ALL
3. __________
Job Set-up
Subtask 29-11-41-860-059
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the main doors of the main gear are open (Ref. TASK
32-12-00-010-001).
(6) Make sure that the access platform is in position at the main doors
of the main gear.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-11-41-865-058
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
EFF :
ALL 29-11-41
Page 435
Nov 01/98
CES
4. Procedure
_________
Subtask 29-11-41-420-052
(2) Lubricate the new O-ring (7) with HYDRAULIC FLUIDS (Material No. 02-
003).
(3) Put the O-ring (7) in position on the low level switch (8).
(4) Put the low level switch (8) in position in the reservoir (1).
(6) Remove the blanking caps from the electrical connector (11) and from
the receptacle.
(7) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-11-41-865-059
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK, 1832GQ, 1701GK
EFF :
ALL 29-11-41
Page 436
Feb 01/10
CES
Subtask 29-11-41-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
Subtask 29-11-41-710-051
D. Test
NOTE : Do only the steps of the test applicable for the Green
____
hydraulic system.
Subtask 29-11-41-790-051
(1) Examine the connection of the low level switch (8) and the reservoir
(1).
Subtask 29-11-41-870-051
F. Bleeding Procedure
(2) Keep the system pressurized for 5 minutes to bleed the Green
hydraulic system .
5. Close-up
________
Subtask 29-11-41-860-060
(1) Make sure that the level of fluid in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
EFF :
ALL 29-11-41
Page 437
May 01/02
R
CES
(2) Connect the isolation coupling of the power transfer unit (Ref. TASK
29-23-00-860-002).
(8) Make sure that the work area is clean and clear of tool(s) and other
items.
(9) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001).
Subtask 29-11-41-865-060
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ
R
EFF :
ALL 29-11-41
Page 438
May 01/04
CES
TASK 29-11-41-000-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 439
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-11-41-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-41-860-052
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Open the main doors of the main gear (Ref. TASK 32-12-00-010-001).
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(5) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(7) Drain the reservoir of the Green hydraulic system (Ref. TASK 29-10-
00-680-001).
EFF :
ALL 29-11-41
Page 440
May 01/04
R
CES
4. Procedure
_________
Subtask 29-11-41-020-054
(1) Remove and discard the lockwire from the drain valve (62).
(2) Remove the drain valve (62) from the union (60).
(4) Put blanking plugs on the union (60) and the drain valve (62).
EFF :
ALL 29-11-41
Page 441
Feb 01/10
CES
Drain Valve
Figure 404/TASK 29-11-41-991-005
R
EFF :
001-003, 051-054, 29-11-41
Page 442
May 01/05
CES
Drain Valve
Figure 404A/TASK 29-11-41-991-005-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-41
Page 443
Feb 01/10
511-526, 528-599,
CES
TASK 29-11-41-400-004
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 444
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-41
Page 445
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-11-41-860-062
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the main doors of the main gear are open (Ref. TASK
32-12-00-010-001).
(6) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-11-41-865-063
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
EFF :
ALL 29-11-41
Page 446
May 01/04
R
CES
4. Procedure
_________
Subtask 29-11-41-420-053
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
union and to the new O-ring (61).
(3) Put the O-ring (61) in position on the drain valve (62).
(5) Torque the drain valve (62) to 1.5 m.daN (11.06 lbf.ft)
(6) Safety the drain valve (62) with lockwire,corrosion resistant steel
dia. 0.8mm (0.032in.).
Subtask 29-11-41-860-064
(2) Fill the reservoir of the Green hydraulic system (Ref. TASK 12-12-29-
611-001) or (Ref. TASK 12-12-29-611-002) and make sure that the fluid
level in the Green Hydraulic Reservoir is correct.
(3) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
EFF :
ALL 29-11-41
Page 447
Feb 01/10
CES
Subtask 29-11-41-790-052
(1) Examine the connection of the drain valve (62) and the union (60).
Subtask 29-11-41-870-052
D. Bleeding Procedure
(2) Keep the system pressurized for 5 minutes to bleed the Green
hydraulic system .
5. Close-up
________
Subtask 29-11-41-860-063
(1) Make sure that the level of fluid in the reservoir of the Green
hydraulic system is correct. (Ref. TASK 12-12-29-611-001) (Ref. TASK
12-12-29-611-002)
(3) Connect the isolation coupling of the power transfer unit (Ref. TASK
29-23-00-860-002).
(6) Make sure that the work area is clean and clear of tool(s) and other
items.
(7) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001).
R
EFF :
ALL 29-11-41
Page 448
Aug 01/04
CES
Subtask 29-11-41-865-064
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK, 1832GQ, 1831GQ
EFF :
ALL 29-11-41
Page 449
Aug 01/04
R
CES
ACCUMULATOR - GREEN POWER (1070GM) - REMOVAL/INSTALLATION
_________________________________________________________
TASK 29-11-42-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-42
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-42-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-11-42-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Open the left door of the main gear (Ref. TASK 32-12-00-010-001).
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-11-42
Page 402
Feb 01/10
CES
(6) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(8) Put a container below the accumulator to collect any hydraulic fluid.
4. Procedure
_________
Subtask 29-11-42-614-051
(2) Turn the nut to the OPEN position and release the nitrogen pressure.
Subtask 29-11-42-020-050
(1) Loosen the union nut (1) and the union (2) and disconnect the
hydraulic line from the union (2).
(3) Remove the nut (3) and washer (4) from the union (5).
EFF :
ALL 29-11-42
Page 403
Feb 01/10
CES
Green Power Accumulator
Figure 401/TASK 29-11-42-991-001
R
EFF :
001-001, 051-052, 29-11-42
Page 404
May 01/05
CES
Green Power Accumulator
Figure 401A/TASK 29-11-42-991-001-A
R
EFF : 002-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-42
Page 405
Feb 01/10
511-526, 528-599,
CES
(4) Hold the accumulator assembly, loosen the two clamp screws and remove
the two clamps (7).
(6) Close the open ends of the accumulator assembly and the hydraulic
line with blanking caps.
EFF :
ALL 29-11-42
Page 406
Feb 01/98
CES
TASK 29-11-42-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-42
Page 407
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-42
Page 408
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-11-42-860-052
(2) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Green hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(4) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(5) Make sure that the left main door of the main gear is open (Ref. TASK
32-12-00-010-001).
(6) Make sure that the access platform is in position at the main doors
of the main gear.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
(8) Make sure that the container is in position below the accumulator
connections.
EFF :
ALL 29-11-42
Page 409
Feb 01/98
CES
Subtask 29-11-42-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-11-42-560-050
(1) Remove the parts which are attached to the removed accumulator (14)
as follows:
(b) Remove and discard the lockwire from the adapter (11).
(c) Remove the adapter (11) together with the charging valve (13) and
the pressure gage (12).
EFF :
ALL 29-11-42
Page 410
Feb 01/10
CES
(2) Install the removed parts on the replacement accumulator as follows:
(b) Clean the union (5) and the adapter (11) and make sure that they
are in good condition.
(c) Lubricate the new O-ring (6) and the new O-ring (10) and all
threads with HYDRAULIC FLUIDS (Material No. 02-003).
(e) Install the union (5) and TORQUE to between 6.258 and 6.827 m.daN
(46.15 and 50.34 lbf.ft).
(g) Install the adapter (11) together with the pressure gage (12) and
the air charging valve (13).
(h) TORQUE the adapter (11) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
(i) Safety the adapter (11) with lockwire, corrosion resistant steel
0.8 mm (0.032 in.)..
Subtask 29-11-42-420-050
(4) Fill up the accumulator assembly with HYDRAULIC FLUIDS (Material No.
02-003).
EFF :
ALL 29-11-42
Page 411
Feb 01/98
CES
(5) Put the accumulator assembly in its mounting and install the washer
(4) and the nut (3).
NOTE : Install the accumulator assembly so that you can easily read
____
the pressure gage and you have good access to the charging
valve.
(7) Make sure that the hydraulic line end-fittings are serviceable.
(9) TORQUE the union nut (2) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(10) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
line end fitting.
(11) Install the hydraulic line free of stress with the union nut (1) on
the union (2).
(12) TORQUE the union nut (1) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
Subtask 29-11-42-790-050
(2) Remove the warning notices from the ground service panel of the Green
hydraulic system and from the cockpit.
(3) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
R (4) Make sure that the fluid level in the reservoir of the Green
R hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
R 29-611-001).
R (6) Examine the accumulator connections and make sure that there are no
hydraulic fluid or nitrogen leaks.
EFF :
ALL 29-11-42
Page 412
Aug 01/01
CES
R (7) Make sure that the pressure gage (11) shows 3000 +100 -100 psi.
R NOTE : When you do the bleeding procedure, nitrogen, which has gone
____
R into the hydraulic system from the defective accumulator, is
R removed.
5. Close-up
________
Subtask 29-11-42-860-051
(1) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Close the left door of the main gear (Ref. TASK 32-12-00-410-001).
Subtask 29-11-42-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
EFF :
ALL 29-11-42
Page 413
Aug 01/01
CES
FILTER - ENGINE PUMP CASE DRAIN (1084GM) - SERVICING
____________________________________________________
TASK 29-11-43-610-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 301
Config-1 Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-43-860-052
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 302
Config-1 Nov 01/08
CES
Subtask 29-11-43-010-055
B. Get Access
Subtask 29-11-43-941-057
C. Safety Precautions
(2) Put warning notice(s) in position on the panel 40VU to tell persons
not to start the engines 1(2).
(3) Make sure that the related engine 1(2) is stopped for at least 5
minutes.
(6) Put a container below the engine-pump case drain filter assembly to
collect the hydraulic fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 303
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 29-11-43-020-053
(1) Cut and remove the lockwire from the filter bowl (3).
(2) Remove the filter bowl (3) from the filter head.
(3) Remove and discard the filter element (2) from the filter bowl (3)
Subtask 29-11-43-560-050
(2) Lubricate the O-ring (1) of the new filter element (2) with HYDRAULIC
FLUIDS (Material No. 02-003).
Subtask 29-11-43-420-054
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) on the threads of the
filter bowl (3).
(2) Put a new filter element (2) into the filter bowl (3).
(3) Install the filter bowl (3) into the filter head and tighten it with
your hand.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 304
Config-1 Nov 01/08
CES
Engine-Pump Case-Drain Filter
Figure 301/TASK 29-11-43-991-904
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 305
Config-1 Nov 01/08
CES
(4) Lock the filter bowl (3) to the filter head with corrosion resistant
steel lockwire dia 0.8 mm (0.032 in.).
Subtask 29-11-43-210-050
(1) Cut and remove the safety wire, then remove the transparent cap.
(4) Lock the cap with corrosion resistant steel lockwire dia 0.8 mm
(0.032 in.).
Subtask 29-11-43-941-058
(1) Remove the container and discard the drained hydraulic fluid.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-43-710-054
F. Operational Test
(1) Make sure that the level of hydraulic fluid in the Green reservoir is
correct.
If necessary, fill the reservoir (Ref. TASK 12-12-29-611-001) or
(Ref. TASK 12-12-29-611-002).
(2) Do an operational test of the Green Hydraulic system (Ref. TASK 29-
11-00-710-001).
(3) During the dry motoring of the engine 1, make sure that:
- there are no leaks from the case drain filter,
- the clogging indicator of the filter is not out.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 306
Config-1 Nov 01/08
CES
5. Close-up
________
Subtask 29-11-43-410-055
A. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 307
Config-1 Nov 01/08
CES
FILTER - ENGINE PUMP CASE DRAIN (1084GM) - SERVICING
____________________________________________________
TASK 29-11-43-610-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
This task supplies the data to service the engine-pump case-drain filter and
is the same for both Engine 1 and Engine 2.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific V02-146
Material No. 02-003 F NSA 307110 TYPE 4
NO LONGER AVAILABLE (Ref. 20-31-00)
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 301
Config-2 Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-43-860-053
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 302
Config-2 Feb 01/10
CES
Subtask 29-11-43-010-051
B. Get Access
Subtask 29-11-43-941-051
C. Safety Precautions
(Ref. Fig. 301/TASK 29-11-43-991-151)
(2) Put warning notice(s) in position on the panel 40VU to tell persons
not to start the engine 1(2).
(3) Make sure that the related engine 1(2) is stopped for at least 5
minutes.
(6) Put a container below the bowl (3) of the hydraulic pump.
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 303
Config-2 Feb 01/10
CES
Engine-Pump Case-Drain Filter
Figure 301/TASK 29-11-43-991-151
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 304
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-11-43-020-051
(1) Remove the lockwire from the bowl (3) and the head (1).
Subtask 29-11-43-420-051
(1) Examine the filter clogging indicator. If the red clogging indicator
is out, push it to set it again.
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the packing of a new
cartridge (2) and to the threads of the bowl (3).
(3) Put the new cartridge (2) into the bowl (3).
(5) Safety the bowl (3) with V02-146 (Ref. TASK 70-40-11-911-012).
Subtask 29-11-43-941-059
(1) Remove the container and discard the drained hydraulic fluid.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 305
Config-2 Feb 01/10
CES
Subtask 29-11-43-710-051
D. Operational Test
(2) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(3) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(4) During the dry motoring of the engine 1, make sure that:
- there is no leak from the case drain filter,
- the clogging indicator of the filter is not out.
5. Close-up
________
Subtask 29-11-43-410-051
A. Close Access
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 306
Config-2 Feb 01/10
CES
FILTER - ENGINE PUMP CASE DRAIN (1084GM) - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 29-11-43-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 401
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-43-860-055
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-43-941-055
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-11-43-010-054
C. Get Access
(1) Open the left fan-cowl door 437AL (Ref. TASK 71-13-00-010-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 402
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 29-11-43-020-054
(1) Disconnect the upper case drain hose/tube (15) from the union (20) on
the filter assembly (30).
NOTE : Use a second wrench to hold the union on the filter assembly
____
when you loosen the coupling nut on the hose/tube.
(2) Disconnect the lower case drain hose (45) from the elbow (40) on the
filter assembly (30).
(3) Remove the union (20) and the packing (25) from the filter assembly
(30).
(4) Remove the elbow (40), the nut (35) and the packing (25) from the
filter assembly (30).
(5) Remove the bolts (5) and the washers (10) that attach the filter
assembly (30) to the support bracket.
(7) Put protective covers on the open ports of the filter assembly (30),
the hose/tube (15), the union (20), the elbow (40) and the hose (45).
(8) Remove the container that was used to collect the hydraulic fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 403
Config-1 Nov 01/08
CES
Engine-Pump Case-Drain Filter
Figure 401/TASK 29-11-43-991-903
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 404
Config-1 Nov 01/08
CES
TASK 29-11-43-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 405
Config-1 Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-43-860-056
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
(5) Make sure that the access platform is in position at the engine
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 406
Config-1 Nov 01/08
CES
Subtask 29-11-43-941-056
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the case drain filter.
4. Procedure
_________
Subtask 29-11-43-420-055
(1) Remove the protective covers from the ports on the filter assembly
(30), the hose/tube (15), the union (20), the elbow (40) and the hose
(45).
(2) Install the filter assembly (30) on the support bracket with the
bolts (5) and the washers (10).
(3) TORQUE the bolts (5) to between 0.84 and 0.96 m.daN (74.33 and 84.95
lbf.in).
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new packings
(25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 407
Config-1 Nov 01/08
CES
(5) Put the new packing (25) on the union (20) and install the union (20)
in the port at the top of the filter assembly (30).
(6) TORQUE the union (20) to between 2.82 and 3.39 m.daN (20.79 and 24.99
lbf.ft).
(7) Connect the upper case drain hose/tube (15) to the union (20) on the
filter assembly (30).
(8) TORQUE the coupling nut on the upper case drain hose (15) to between
2.42 and 2.76 m.daN (17.84 and 20.35 lbf.ft).
NOTE : Use a second wrench to hold the union (20) when you TORQUE the
____
coupling nut.
(9) Put the bulkhead nut (35) and the new packing (25) on the elbow (40).
(10) Install the elbow (40) on the filter assembly (30), as follows:
(a) Turn the elbow until the packing (25) is against the filter
assembly (30).
(b) Turn the bulkhead nut (35) until it is against the filter
assembly (30).
(c) TORQUE the bulkhead nut (35) to between 2.03 and 2.26 m.daN
(14.97 and 16.66 lbf.ft).
NOTE : Use a second wrench to hold the elbow (40) when you TORQUE
____
the bulkhead nut (35) .
(11) Attach the lower case drain hose (45) to the elbow (40).
(12) TORQUE the coupling nut on the lower case drain hose (45) to between
2.42 and 2.76 m.daN (17.84 and 20.35 lbf.ft).
NOTE : Use a second wrench to hold the elbow (40) when you TORQUE the
____
coupling nut on the hose.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 408
Config-1 Nov 01/08
CES
Subtask 29-11-43-710-052
B. Operational Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring make sure that there is no leak from the case
drain filter.
5. Close-up
________
Subtask 29-11-43-942-052
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-43-410-054
B. Close Access
(1) Close the left fan-cowl door 437AL (Ref. TASK 71-13-00-410-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 409
Config-1 Nov 01/08
CES
TASK 29-11-43-000-043
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 410
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-43-860-061
(4) Put warning notice(s) in position on the access door 195BB to tell
persons not to pressurize the Green hydraulic reservoir.
Subtask 29-11-43-941-064
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) in position to tell persons not to energize the
FADEC 1(2).
(6) Put a container below the case drain filter differential pressure
indicator.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 411
Config-1 Nov 01/08
CES
Subtask 29-11-43-010-057
C. Get Access
(1) Open the left fan cowl door 437AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-11-43-020-059
(1) Cut the safety wire between the differential pressure indicator (10)
and the filter module head.
(2) Remove the differential pressure indicator (10), the ring (20) and
the packings (30).
(3) Put blanking cover on the case drain filter differential pressure
indicator port on the filter module head.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 412
Config-1 Nov 01/08
CES
Engine-Pump Case-Drain Filter Differential Pressure Indicator
Figure 402/TASK 29-11-43-991-906
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 413
Config-1 Nov 01/08
CES
TASK 29-11-43-400-043
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 414
Config-1 Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-43-860-062
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- On the Green ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
(5) Make sure that the access platform is in position at the engine.
(6) Make sure that the fan cowl door 437AL is open (Ref. TASK 71-13-00-
010-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 415
Config-1 Nov 01/08
CES
Subtask 29-11-43-941-065
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- In the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is in position below the case drain filter
differential pressure indicator.
4. Procedure
_________
Subtask 29-11-43-420-059
(1) Remove the blanking cover from the case drain filter differential
pressure indicator port.
CAUTION : USE A NEW RING (20) AND PACKINGS (30) WHEN FITTING THE
_______
DIFFERENTIAL PRESSURE INDICATOR (10) IN THE FILTER MODULE
PORT.
(a) Put the ring (20) on the differential pressure indicator (10).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 416
Config-1 Nov 01/08
CES
(b) Lubricate the packings (30) with HYDRAULIC FLUIDS (Material No.
02-003) and put the packings on the differential pressure
indicator (10).
Subtask 29-11-43-710-057
B. Operational Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the Engine 1, make sure that:
- There are no leaks from the differential pressure indicator (10).
- The differential pressure indicator (10) is not extended.
5. Close-up
________
Subtask 29-11-43-942-054
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-43-410-057
B. Close Access
(1) Close the left fan cowl door 437AL (Ref. TASK 71-13-00-410-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-43
Page 417
Config-1 Nov 01/08
CES
FILTER - ENGINE PUMP CASE DRAIN (1084GM) - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 29-11-43-000-010
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific covers/caps/plugs
No specific warning notice(s)
No specific access platform 1.50 m (4 ft. 11 in.)
No specific container 5 l (1.3208 USgal)
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 401
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-43-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-43-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 402
Config-2 Feb 01/10
CES
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-11-43-010-050
C. Get Access
4. Procedure
_________
Subtask 29-11-43-020-050
(1) Remove the bolt (12) from the bracket (11) and the clip (13).
(3) Make a note of the position of these parts, they must be put in the
same position during installation:
(4) Hold the union (5) with an applicable wrench and disconnect the
connector nut (6).
(6) Hold the union (2) with an applicable wrench and disconnect the
connector nut (3).
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 403
Config-2 Feb 01/10
CES
Engine-Pump Case-Drain Filter
Figure 401/TASK 29-11-43-991-150
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 404
Config-2 Feb 01/10
CES
(7) Remove the two bolts (7) which attach the bracket (8) and the case
drain filter (10) to the bracket (11).
(8) Hold the case drain filter (10) and remove the two bolts (9) which
attach the case drain filter (10) to the bracket (11).
(9) Remove the case drain filter (10) from the engine.
(10) Remove the container and discard the drained hydraulic fluid.
Subtask 29-11-43-020-052
(1) Remove the unions (2) and (5) from the case drain filter (10).
Subtask 29-11-43-620-050
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 405
Config-2 Feb 01/10
CES
TASK 29-11-43-400-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific lint free cloth
No specific warning notice(s)
No specific access platform 0.8 m (2 ft. 7 in.)
No specific container 5 l (1.3208 USgal)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 406
Config-2 Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-43-860-051
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
(5) Make sure that the access platform is in position at the engine.
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 407
Config-2 Feb 01/10
CES
(6) Make sure that the fan-cowl doors 437AL/438AR are open.
Subtask 29-11-43-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the case drain filter.
4. Procedure
_________
Subtask 29-11-43-110-050
(2) Use a clean lint free cloth, made moist with the cleaning fluid
(Material No. V01-002) to clean the replacement parts and their
interfaces.
(3) Use a clean, dry lint-free cloth to remove the dirty cleaning fluid
from the parts while they are wet.
(4) Examine the replacement parts and their interfaces. Make sure that
they have no damage.
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 408
Config-2 Feb 01/10
CES
Subtask 29-11-43-420-052
(1) Install the seals and the unions onto the filter in the positions
noted during removal (Ref. TASK 29-11-43-000-010).
(Ref. Fig. 401/TASK 29-11-43-991-150)
(2) Lubricate the seals (1) and seals (4) and the threads of the unions
(2) and (5) with clean hydraulic fluid.
(3) Install the seal (1) to the union (2) and the seal (4) to the union
(5) (Ref. TASK 70-23-13-911-010).
(4) Install the unions (2) and (5) on to the case drain filter (10).
(5) TORQUE the unions (2) and (5) to between 155 and 165 lbf.in. (1.75
and 1.86 m.daN). (Ref. TASK 70-23-11-911-013).
Subtask 29-11-43-420-050
(1) Put the case drain filter (10) on the bracket (11) in the position
noted during removal (Ref. TASK 29-11-43-000-010).
(2) Attach the case drain filter (10) to the bracket (11) with the two
bolts (9).
(3) Put the bracket (8) on the case drain filter (10) in the position
noted during removal (Ref. TASK 29-11-43-000-010).
(4) Attach the bracket (8) and the case drain filter (10) to the bracket
(11) with the two bolts (7).
(5) TORQUE the bolts (7) and (9) to 100 lbf.in. (1.13 m.daN) (Ref. TASK
70-23-11-911-013).
(7) Hold the union (2) with an applicable wrench and TORQUE the connector
nut (3) to between 215 and 245 lbf.in. (2.43 and 2.76 m.daN)
(Ref. TASK 70-23-11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 409
Config-2 Feb 01/10
CES
(9) Hold the union (5) with an apllicable wrench and TORQUE the connector
nut (6) to between 215 and 245 lbf.in. (2.43 and 2.76 m.daN)
(Ref. TASK 70-23-11-911-013).
(10) Attach the clip (13) to the bracket (11) with the bolt (12).
(11) TORQUE the bolt (12) to 40 lbf.in. (0.45 m.daN) (Ref. TASK 70-23-11-
911-013).
Subtask 29-11-43-710-050
D. Operational Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the Engine1, make sure that :
- there no leaks from the case drain filter,
- the clogging indicator of the filter is not extended.
5. Close-up
________
Subtask 29-11-43-942-050
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-43-410-050
B. Close Access
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 410
Config-2 Feb 01/10
CES
TASK 29-11-43-000-011
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific caps
No specific container 5 l (1.32 USgal)
No specific covers
No specific plugs
No specific warning notice(s)
No specific access platform 1.5 m (4 ft. 11 in.)
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 411
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-43-860-063
Subtask 29-11-43-941-066
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) In the cockpit, on the HYD section of the overhead panel 40VU:
- Put warning notice(s) in position to tell persons not to pressurize
the Green hydraulic system.
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 412
Config-2 Feb 01/10
CES
(4) On the overhead maintenance panel 50VU:
- Make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(5) Put warning notice(s) in position to tell persons not to energize the
FADEC 1(2).
(6) Put a clean container 5 l (1.32 USgal) in position below the DPI.
Subtask 29-11-43-010-058
C. Get Access
4. Procedure
_________
Subtask 29-11-43-020-060
(1) Remove the lockwire from the DPI (2) and the head (1).
(4) Remove and discard the packings (4) and the backup ring (3).
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 413
Config-2 Feb 01/10
CES
Differential Pressure Indicator (DPI)
Figure 402/TASK 29-11-43-991-152
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 414
Config-2 Feb 01/10
CES
Subtask 29-11-43-620-051
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 415
Config-2 Feb 01/10
CES
TASK 29-11-43-400-011
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 416
Config-2 Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-43-860-064
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(5) Make sure that the access platform is in position at the engine.
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 417
Config-2 Feb 01/10
CES
(6) Make sure that the fan cowls are open:
FOR 1000EM1
437AL, 438AR (Ref. TASK 71-13-00-010-010).
Subtask 29-11-43-941-067
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) In the cockpit, on the HYD section of the overhead panel 40VU:
- Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container 5 l (1.32 USgal) is in position below the
DPI.
4. Procedure
_________
Subtask 29-11-43-420-060
(1) Install a new back-up ring (3) and new packings (4) on the DPI (2).
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the back-up ring (3),
the packings (4) and the threads on the DPI (2).
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 418
Config-2 Feb 01/10
CES
(4) Install the DPI (2) in the head (1) and tighten with your hand.
(5) TORQUE the DPI (2) to between 110 and 130 lbf.in (1.24 and 1.46
m.daN).
(6) Safety the DPI (2) with lockwire (Material No. V02-146) (Ref. TASK
70-40-11-911-012).
Subtask 29-11-43-710-058
B. Operational Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the engine, make sure that:
- There are no leaks from the DPI and that it is not extended.
5. Close-up
________
Subtask 29-11-43-942-055
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-43-410-058
B. Close Access
R
EFF :
501-509, 511-526, 528-599, 29-11-43
Page 419
Config-2 Feb 01/10
CES
FILTER - LP (1002GM) - SERVICING
________________________________
TASK 29-11-44-610-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-44
Page 301
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-44-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
(3) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
001).
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(5) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
EFF :
ALL 29-11-44
Page 302
Feb 01/98
CES
(6) Disconnect the isolation coupling of the the power transfer unit
(PTU) (Ref. TASK 29-23-00-860-001).
(8) Put a container below the filter to collect any hydraulic fluid.
4. Procedure
_________
Subtask 29-11-44-020-050
(1) Cut and remove the lockwire between the filter bowl (3) and the
filter head (1).
(2) Remove the filter bowl (3) together with the filter element (4).
(3) Remove the filter element (4) from the filter bowl (3).
NOTE : It is possible that the filter element (4) stays in the filter
____
head (1). If it does, to pull it out.
(5) Remove and discard the O-ring (2) from the outside of the filter bowl
(3).
Subtask 29-11-44-560-050
(1) Lubricate the new O-ring (2) with HYDRAULIC FLUIDS (Material No. 02-
003) and install it on the filter bowl.
(3) Lubricate the O-ring (6) in the new filter element (4) with HYDRAULIC
FLUIDS (Material No. 02-003).
EFF :
ALL 29-11-44
Page 303
May 01/04
R
CES
R LP Filter
Figure 301/TASK 29-11-44-991-001
EFF :
ALL 29-11-44
Page 304
May 01/04
CES
R (4) Lubricate the threads of the filter bowl (3) with HYDRAULIC FLUIDS
(Material No. 02-003).
R (5) If the red clogging indicator (5) is out, push it in to set it again.
Subtask 29-11-44-420-050
(3) Do a check of the filter element (4) and make sure that it is clean
and not damaged.
R (4) Install the filter element (4) together with its O-ring (6) in the
R filter bowl (3).
(5) Engage the filter bowl (3) together with the new O-ring (2) in the
filter head (1) and tighten it.
Subtask 29-11-44-790-050
(2) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(5) Make sure that no hydraulic fluid comes out of the filter assembly.
(6) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
EFF :
ALL 29-11-44
Page 305
Feb 01/99
CES
5. Close-up
________
Subtask 29-11-44-860-052
(1) Safety the filter bowl (3) to the filter head (1) with lockwire 0.8
mm (0.032 in.).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-11-44
Page 306
Feb 01/98
CES
TASK 29-11-44-960-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-44
Page 307
Nov 01/08
CES
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 29-11-44-860-053
R (3) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
R 001).
R (4) Make sure that the Green hydraulic system is depressurized and put it
R in the maintenance configuration.
R (Ref. TASK 29-00-00-864-001).
R (5) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
R 29-14-00-614-001).
EFF :
ALL 29-11-44
Page 308
May 01/04
CES
R (6) Disconnect the isolation coupling of the the power transfer unit
R (PTU) (Ref. TASK 29-23-00-860-001).
R (8) Put a CONTAINER 1 L (1/4 USGAL) below the filter to collect the
R unwanted hydraulic fluid.
R 4. Procedure
_________
R Subtask 29-11-44-020-051
R (1) Loosen and remove the clogging indicator (5) from the filter head
R (1).
R (2) Remove and discard the packings (7) from the clogging indicator (5).
R Subtask 29-11-44-560-051
R (1) Lubricate the new packings (7) with the HYDRAULIC FLUIDS (Material
R No. 02-003) and install them on the clogging indicator (5).
R (2) Lubricate the threads of the clogging indicator (5) with the
R HYDRAULIC FLUIDS (Material No. 02-003).
R Subtask 29-11-44-420-051
R (3) Install the new clogging indicator (5) in the filter head (1).
EFF :
ALL 29-11-44
Page 309
May 01/04
CES
R Subtask 29-11-44-790-051
R (2) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
R 14-00-614-002).
R (5) Make sure that no hydraulic fluid comes out of the filter assembly.
R (6) Make sure that the fluid level in the reservoir of the Green
R hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
R 29-611-001).
R 5. Close-up
________
R Subtask 29-11-44-860-054
R (3) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (5) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-11-44
Page 310
May 01/04
CES
FILTER - LP (1002GM) - REMOVAL/INSTALLATION
___________________________________________
TASK 29-11-44-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-44
Page 401
Nov 01/05
CES
3. __________
Job Set-up
Subtask 29-11-44-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-44-860-055
(2) Put the warning notices in position to tell persons not to pressurize
the Green hydraulic system:
- Put a WARNING NOTICE in the cockpit on the hydraulic section 40VU
of the overhead panel.
- Put a WARNING NOTICE on the ground service panel of the Green
hydraulic system.
(3) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
001).
(4) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(5) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Disconnect the isolation coupling of the the Power Transfer Unit
(PTU) (Ref. TASK 29-23-00-860-001).
(7) Put the ACCESS PLATFORM 3M (10 FT) in position at the low pressure
filter-assembly.
(8) Put a CONTAINER 20L (5 USGAL) below the low pressure filter-assembly
to collect all the hydraulic fluid.
EFF :
ALL 29-11-44
Page 402
Nov 01/05
CES
4. Procedure
_________
Subtask 29-11-44-020-052
(a) Remove the nut (4) and the washer (5) and disconnect the bonding
strap (6) from the temperature transmitter (8).
(4) Loosen the pipe end-fitting (11) and disconnect the pipe (12) from
the union (10).
(5) Loosen the coupling nut (1) and disconnect it from the union (2).
(6) Hold the low pressure filter-assembly (13) and remove the three bolts
(14) and the washers (15).
(7) Remove the low pressure filter-assembly (13) from the bracket (16).
(8) Put a PLUG - BLANKING on each disconnected pipe end and each open
port of the low pressure filter-assembly.
EFF :
ALL 29-11-44
Page 403
Nov 01/05
CES
Low Pressure Filter-Assembly
Figure 401/TASK 29-11-44-991-002
EFF :
ALL 29-11-44
Page 404
Nov 01/05
CES
TASK 29-11-44-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-44
Page 405
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-44
Page 406
Nov 01/08
R
CES
3. __________
Job Set-up
Subtask 29-11-44-860-056
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Green hydraulic system:
- One WARNING NOTICE in the cockpit on the hydraulic section 40VU of
the overhead panel
- One WARNING NOTICE on the ground service panel of the Green
hydraulic system.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that one of the main doors of the main gear is open
(Ref. TASK 32-12-00-010-001).
(6) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position at the
location of the low pressure filter-assembly.
(7) Make sure that the CONTAINER 20L (5 USGAL) is in position below the
location of the low pressure filter-assembly.
(8) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-11-44
Page 407
Nov 01/08
R
CES
Subtask 29-11-44-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-44-560-052
(1) Remove the components which are installed in the removed low pressure
filter-assembly (13) as follows:
(f) Install a PLUG - BLANKING in the open ports of the low pressure
filter-assembly (13) and all of the removed components.
(a) Remove the blanking plugs from the ports of the low pressure
filter-assembly (13) and all of the removed components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packings and the threads of the unions.
EFF :
ALL 29-11-44
Page 408
Nov 01/05
CES
(c) Install the pressure transmitter (8) in the low pressure
filter-assembly (13) (Ref. TASK 29-33-11-400-001).
1
_ Put the new packing (3) in position on the union (2).
2
_ Install the union (2) in the low pressure filter-assembly
(13).
3
_ TORQUE the union (2) to between 4.32 and 4.609 m.daN (31.85
and 33.98 lbf.ft).
1
_ Put the new packing (9) in position on the union (10).
2
_ Install the union (10) in the low pressure filter-assembly
(13).
3
_ TORQUE the union (10) to between 4.32 and 4.609 m.daN (31.85
and 33.98 lbf.ft).
Subtask 29-11-44-420-052
EFF :
ALL 29-11-44
Page 409
Nov 01/05
CES
(1) Remove the sealants with a SCRAPER - NON METALLIC from:
- The mating surface of the low pressure filter-assembly (13)
- The bracket (16).
(2) Examine the bracket (16) for cracks, corrosion or other damage.
(3) Apply a layer of the SEALANTS (Material No. 09-018) to the mating
surface of the low pressure filter-assembly (13).
(5) Put the low pressure filter-assembly (13) in position on the bracket
(16).
(6) Install the three bolts (14) with the washers (15).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the pipe end-fittings.
(11) TORQUE the coupling nut (1) to between 13.4 and 13.7 m.daN (98.82 and
101.03 lbf.ft).
(13) TORQUE the pipe end-fitting (11) to between 13.4 and 13.7 m.daN
(98.82 and 101.03 lbf.ft).
(14) Connect the bonding strap (6) to the pressure transmitter (8), as
follows:
(a) Put the bonding strap (6) in position at the pressure transmitter
(8).
(d) Seal the connection of the bonding strap (6) with the SEALANTS
(Material No. 09-013).
EFF :
ALL 29-11-44
Page 410
Nov 01/05
CES
(e) Apply the STRUCTURE PAINTS (Material No. 16-021) (dyed blue) to
the sealants.
(16) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-11-44-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK, 1881GP, 1841GN.
Subtask 29-11-44-790-052
D. Test
(1) Pressurize the reservoir of the Green hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(4) Examine the connections of the low pressure filter-assembly (13) and
make sure that there are no leaks.
(6) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(7) On the ECAM control panel on the center pedestal push the HYD
pushbutton. Make sure that the HYD page on the system (lower) display
comes on.
EFF :
ALL 29-11-44
Page 411
Nov 01/05
CES
(8) Make sure that the ECAM system shows no overtemperature.
5. Close-up
________
Subtask 29-11-44-860-057
(1) Make sure that the fluid level in the reservoir of the Green
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(2) Connect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
002).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
(7) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-11-44
Page 412
Nov 01/05
CES
FILTER - HP (1048GM) - SERVICING
________________________________
TASK 29-11-45-610-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-45
Page 301
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-45-941-050
A. Put the warning notices in position to tell persons not the pressurize
the Green hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Green hydraulic system.
Subtask 29-11-45-860-050
(2) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-11-45
Page 302
Feb 01/98
CES
(3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
001).
(5) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(7) Put the container below the filter to collect any hydraulic fluid.
4. Procedure
_________
Subtask 29-11-45-020-050
(1) Cut and remove the lockwire between the filter bowl (3) and the
filter head (1).
(2) Remove the filter bowl (3) together with the filter element (2).
R (3) Remove the filter element (2) from the filter bowl (3). Discard the
R filter element (2).
NOTE : It is possible that the filter element (2) will stay in the
____
filter head (1). If it does, pull it out.
Subtask 29-11-45-560-050
EFF :
ALL 29-11-45
Page 303
Feb 01/99
CES
R HP Filter
Figure 301/TASK 29-11-45-991-001
EFF :
ALL 29-11-45
Page 304
May 01/04
CES
R (2) Lubricate the O-ring (5) of the new filter element (2) with HYDRAULIC
FLUIDS (Material No. 02-003).
R (3) Lubricate the threads of the filter bowl (3) with HYDRAULIC FLUIDS
(Material No. 02-003).
R (4) If the red clogging indicator (4) is out, push it in to set it again.
Subtask 29-11-45-420-050
(3) Do a check of the filter element (2) and make sure that it is clean
and not damaged.
R (4) Install the new filter element (2), together with its O-ring (5) in
R the filter bowl (3).
(5) Engage the filter bowl (3) in the filter head (1) and tighten it with
your hands.
Subtask 29-11-45-942-050
Subtask 29-11-45-790-050
(1) Presssurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-002).
(4) Make sure that no hydraulic fluid comes out of the filter assembly.
EFF :
ALL 29-11-45
Page 305
Feb 01/99
CES
(5) Depressurize the Green hydraulic system (Ref. TASK 29-10-00-864-001).
5. Close-up
________
Subtask 29-11-45-860-052
(1) Safety the filter bowl (3) to the filter head (1) with lockwire 0.8
mm (0.032 in.).
(2) Make sure that the fluid level in the Green reservoir is correct. Add
fluid as necessary (Ref. TASK 12-12-29-611-001).
(6) Make sure that the work area is clean and clear of tool(s) and other
items.
(7) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-11-45
Page 306
Feb 01/99
R
CES
TASK 29-11-45-960-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-11-45
Page 307
Nov 01/08
CES
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 29-11-45-941-052
R A. Safety Precautions
R (1) Put a WARNING NOTICE in position to tell persons not the pressurize
R the Green hydraulic system:
R - in the cockpit on the hydraulic section 40VU of the overhead panel
R - on the ground service panel of the Green hydraulic system.
R Subtask 29-11-45-860-053
R (2) Make sure that the Green hydraulic system is depressurized and put it
R in the maintenance configuration.
R (Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-11-45
Page 308
May 01/04
CES
R (3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
R 29-14-00-614-001).
R (4) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
R (Ref. TASK 29-23-00-860-001).
R (5) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
R 001).
R (7) Put the CONTAINER 1 L (1/4 USGAL) below the filter to collect the
R unwanted hydraulic fluid.
R 4. Procedure
_________
R Subtask 29-11-45-020-051
R (1) Loosen and remove the clogging indicator (4) from the filter head
R (1).
R (2) Remove and discard the packings (7) from the clogging indicator (4).
R (3) Remove and retain the ring (6) from the clogging indicator (4).
R Subtask 29-11-45-560-051
R (2) Lubricate the new packings (7) with the HYDRAULIC FLUIDS (Material
R No. 02-003) and install them on the clogging indicator (4).
R (3) Lubricate the threads of the clogging indicator (4) with the
R HYDRAULIC FLUIDS (Material No. 02-003).
EFF :
ALL 29-11-45
Page 309
May 01/04
CES
R Subtask 29-11-45-420-051
R (3) Install the new clogging indicator (4) in the filter head (1).
R Subtask 29-11-45-942-052
R D. Safety Precautions
R Subtask 29-11-45-790-051
R (1) Presssurize the reservoir of the Green hydraulic system (Ref. TASK
R 29-14-00-614-002).
R (4) Make sure that no hydraulic fluid comes out of the filter assembly.
R 5. Close-up
________
R Subtask 29-11-45-860-054
R (1) Make sure that the fluid level in the Green reservoir is correct. Add
R fluid as necessary (Ref. TASK 12-12-29-611-001).
R (4) Make sure that the work area is clean and clear of tool(s) and other
R items.
EFF :
ALL 29-11-45
Page 310
May 01/04
CES
R (5) Remove the access platform(s).
R (6) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
EFF :
ALL 29-11-45
Page 311
May 01/04
CES
SLIDE - COMPENSATED (1010GM) - REMOVAL/INSTALLATION
___________________________________________________
TASK 29-11-47-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-47
Page 401
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-11-47-941-050
A. Safety Precautions
(1) You must obey the hydraulic safety precautions (Ref. TASK 29-00-00-
910-002) when you do work on the hyraulic system.
Subtask 29-11-47-860-051
(1) Make sure that the hydraulic system has been depressurized (Ref. TASK
29-00-00-864-001).
(2) Make sure that the applicable hydraulic reservoir has been
depressurized (Ref. TASK 29-14-00-614-001).
(3) Disconnect the Isolation Coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
Subtask 29-11-47-010-050
C. Get Access
R (3) Put a CONTAINER 5 L(1 1/2 USGAL) below the compensated slide (1).
EFF :
ALL 29-11-47
Page 402
Feb 01/10
CES
Compensated Slide 1010GM
Figure 401/TASK 29-11-47-991-001
EFF :
ALL 29-11-47
Page 403
Feb 01/98
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-11-47-010-050-A
C. Get Access
R (3) Put a CONTAINER 5 L(1 1/2 USGAL) below the compensated slide (1).
4. Procedure
_________
Subtask 29-11-47-020-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
(1) Hold the nut (3) and disconnect the nut (2).
(2) Hold the fire shut-off valve (5) and disconnect the nut (4).
EFF :
ALL 29-11-47
Page 404
Feb 01/10
CES
TASK 29-11-47-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-47
Page 405
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-47-941-052
A. Safety Precautions
(1) You must obey the hydraulic safety precautions (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (2) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the green hydraulic system.
EFF :
ALL 29-11-47
Page 406
Feb 01/10
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 29-11-47-860-050
(3) Make sure that the PTU is disconnected (Ref. TASK 29-23-00-860-001).
R (4) Make sure that the ACCESS PLATFORM 3M (10 FT) is in below the zone
R 574.
Subtask 29-11-47-860-050-A
(3) Make sure that the PTU is disconnected (Ref. TASK 29-23-00-860-001).
R (4) Make sure that the ACCESS PLATFORM 3M (10 FT) is in below the zone
574.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-11-47
Page 407
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
4. Procedure
_________
Subtask 29-11-47-420-051
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(2) Make sure that the hydraulic line end-fittings are serviceable.
(4) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 29-11-47-420-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
(1) Remove the blanking plugs from the nut (2) and the fire shut-off
valve (5).
(3) Hold the nut (3) then connect and tighten the nut (2).
EFF :
ALL 29-11-47
Page 408
Feb 01/10
CES
(4) Hold the fire shut-off valve (5) then connect and tighten the nut
(4).
Subtask 29-11-47-860-052
C. Aircraft Configuration
(1) Connect the Isolation Coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-11-47-611-050
(1) Fill the Green Hydraulic system reservoir (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
Subtask 29-11-47-863-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
WARNING : MAKE SURE THAT THE CONTROLS AGREE WITH THE POSITION OF THE
_______
ITEMS THEY OPERATE BEFORE YOU PRESSURIZE A HYDRAULIC SYSTEM.
Subtask 29-11-47-790-050
F. Do a Leak Check
EFF :
ALL 29-11-47
Page 409
Feb 01/10
R
CES
5. Close-up
________
Subtask 29-11-47-410-050
A. Close Access
(2) Remove the container from below the compensated slide (1).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-47-410-050-A
A. Close Access
(2) Remove the container from below the compensated slide (1).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-47-942-051
B. Removal of Equipment
EFF :
ALL 29-11-47
Page 410
Feb 01/10
CES
(3) Remove the access platform(s).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-11-47
Page 411
Feb 01/10
CES
CHECK VALVE - WTB (1170GM,1410GM,1411GM) - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 29-11-48-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-48
Page 401
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-48-941-050
A. Safety Precautions
R (3) Put a WARNING NOTICE in position to tell persons not to operate the
slats.
Subtask 29-11-48-860-050
(1) Make sure that the slats are fully retracted (Ref. TASK 27-80-00-866-
005).
(2) On the panel 114VU, install the TOOL-ZERO LOCKING, FLAP SLAT CTL
LEVER (98D27803500001) on the slat/flap control lever.
EFF :
ALL 29-11-48
Page 402
Feb 01/10
CES
Slat WTB Check Valves 1410GM(1411GM)
Figure 401/TASK 29-11-48-991-001
EFF :
ALL 29-11-48
Page 403
Feb 01/98
CES
(5) Depressurize the Green hydraulic-system reservoir (Ref. TASK 29-14-
00-614-001).
(6) Remove the safety collar from the circuit breakers 9CV and 11CV.
Subtask 29-11-48-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
122VU FLIGHT CONTROLS/WTB/SLT/SYS1 9CV S06
Subtask 29-11-48-010-050
D. Get Access
R (1) Put an ACCESS PLATFORM 4M (13 FT) below the applicable access panel.
4. Procedure
_________
Subtask 29-11-48-020-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
EFF :
ALL 29-11-48
Page 404
Feb 01/10
CES
R (1) Put a CONTAINER 5 L(1 1/2 USGAL) below the applicable check valve.
R (2) Loosen and disconnect the coupling nuts (1) and (5). Remove the pipe
R (4).
(3) Remove the check valve (2) from the coupling nut (3).
R (5) Remove the CONTAINER 5 L(1 1/2 USGAL) and correctly discard the
R hydraulic fluid.
EFF :
ALL 29-11-48
Page 405
Feb 01/10
CES
TASK 29-11-48-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-48
Page 406
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-48-941-056
A. Safety Precautions
R (2) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the Green hydraulic system.
R (3) Make sure that the WARNING NOTICE is in position to tell persons not
to operate the slats.
EFF :
ALL 29-11-48
Page 407
Feb 01/10
CES
(4) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is on the
flap/slat control lever on panel 114VU.
Subtask 29-11-48-860-053
(1) Make sure that the PTU isolation coupling is disconnected (Ref. TASK
29-23-00-860-001).
R (2) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position.
(3) Make sure the applicable access panels 522SB(622SB) are removed.
(4) Make sure that the Green hydraulic system has been depressurized
(Ref. TASK 29-10-00-864-001).
(5) Make sure that the Green hydraulic system reservoir has been
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that the safety collars have been removed from the circuit
breakers 9CV and 11CV.
Subtask 29-11-48-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
122VU FLIGHT CONTROLS/WTB/SLT/SYS1 9CV S06
EFF :
ALL 29-11-48
Page 408
Feb 01/10
CES
4. Procedure
_________
Subtask 29-11-48-420-052
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-004).
R (3) Put a CONTAINER 5 L(1 1/2 USGAL) below the applicable check valve.
(5) Make sure that the hydraulic line end-fittings are in the correct
condition.
(6) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 29-11-48-420-050
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
check valve (4) and the coupling nuts (1), (3) and (5).
(2) Attach the check valve (4) to the coupling nut (5).
(3) Install the pipe (2) and attach it with the coupling nuts (1) and
(3).
EFF :
ALL 29-11-48
Page 409
Feb 01/10
CES
Subtask 29-11-48-860-052
C. Aircraft Configuration
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever on 114VU.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-48-865-053
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV, 9CV, 11CV, 1701GK, 1702GK.
Subtask 29-11-48-860-054
E. Aircraft Configuration
(1) Install the safety collar on the circuit breakers 9CV and 11CV.
Subtask 29-11-48-863-050
Subtask 29-11-48-710-050
G. Test
(1) Do a Wing Tip Brake and Pressure-Off Brake test (Ref. TASK 27-81-00-
710-001).
(2) Make sure that the check valve does not leak.
EFF :
ALL 29-11-48
Page 410
Feb 01/10
R
CES
5. Close-up
________
Subtask 29-11-48-864-056
Subtask 29-11-48-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 29-11-48-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-48-865-055
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 29-11-48-942-050
E. Removal of Equipment
EFF :
ALL 29-11-48
Page 411
Feb 01/10
CES
(3) Remove the access platform(s).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-11-48
Page 412
Feb 01/10
R
CES
TASK 29-11-48-000-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-48
Page 413
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-11-48-941-055
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (4) Put a WARNING NOTICE in position to tell persons not to operate the
flaps.
Subtask 29-11-48-860-051
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is on the flap/slat control lever.
(4) Depressurize the Green hydraulic system reservoir (Ref. TASK 29-14-
00-614-001).
EFF :
ALL 29-11-48
Page 414
Feb 01/10
CES
Flap WTB Check Valve 1170GM
Figure 402/TASK 29-11-48-991-002
EFF :
ALL 29-11-48
Page 415
Feb 01/10
R
CES
Subtask 29-11-48-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
Subtask 29-11-48-010-051
D. Get Access
R (1) Put an ACCESS PLATFORM 3M (10 FT) below the applicable access panel
675DB.
R (3) Put a CONTAINER 1 L (1/4 USGAL) below the check valve (4).
4. Procedure
_________
Subtask 29-11-48-020-051
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
(1) Slowly disconnect the coupling nuts (1) and (3) and remove the pipe
(2). Let the hydraulic fluid drain into the container.
EFF :
ALL 29-11-48
Page 416
Feb 01/10
CES
(2) Remove the check valve (4) from the coupling nut (5).
EFF :
ALL 29-11-48
Page 417
Feb 01/10
R
CES
TASK 29-11-48-400-002
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-48
Page 418
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-48-941-063
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (3) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the Green hydraulic system.
EFF :
ALL 29-11-48
Page 419
Feb 01/10
CES
R (4) Make sure that the WARNING NOTICE is in position to tell persons not
to operate the flaps.
Subtask 29-11-48-860-056
(1) Make sure that the flaps are fully extended (Ref. TASK 27-50-00-866-
008).
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the flap/slat control lever on panel 114VU.
(3) Make sure that the PTU isolation coupling is disconnected (Ref. TASK
29-23-00-860-001).
(4) Make sure that the Green hydraulic system has been depressurized
(Ref. TASK 29-10-00-864-001).
R (6) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
Subtask 29-11-48-865-056
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
EFF :
ALL 29-11-48
Page 420
Feb 01/10
CES
4. Procedure
_________
Subtask 29-11-48-420-053
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
(2) Clean the component interfaces and the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-004).
(4) Make sure that the hydraulic line end-fittings are in the correct
condition.
(5) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 29-11-48-420-051
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
check valve (4) and the coupling nuts (1), (3) and (5).
(2) Install the check valve (4) on the coupling nut (5).
(3) Put the pipe (2) in position and attach it with the coupling nuts (1)
and (3).
Subtask 29-11-48-860-055
C. Aircraft Configuration
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever on panel 114VU.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-11-48
Page 421
Feb 01/10
CES
Subtask 29-11-48-865-057
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
21CE1, 21CE2, 21CE3, 22CE, 1701GK, 1702GK.
Subtask 29-11-48-860-057
Subtask 29-11-48-710-051
F. Test
(1) Do an operational test of the wing tip brake and the pressure off
brake (Ref. TASK 27-51-00-710-001).
(2) Make sure that hydraulic fluid does not leak from the coupling nuts
(1), (3) and (5) and the check valve (4).
5. Close-up
________
Subtask 29-11-48-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 29-11-48-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-11-48
Page 422
Feb 01/10
R
CES
Subtask 29-11-48-865-059
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 29-11-48-942-051
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-11-48
Page 423
Feb 01/10
CES
HYDRAULIC TUBES - ENGINE 1 - REMOVAL/INSTALLATION
_________________________________________________
TASK 29-11-49-000-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 401
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-061
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-063
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 402
Config-1 Nov 01/08
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-11-49-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-063
D. Get Access
4. Procedure
_________
Subtask 29-11-49-020-059
(1) Disconnect the adapter assembly (60) on the suction hose/tube (25)
from the hydraulic pump and let the fluid flow into the container.
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you loosen the adapter assembly.
(2) Disconnect the coupling half (15) on the suction hose/tube (25) from
the fluid disconnect panel at the top of the engine.
(3) Remove the bolt (5), the washer (10) and the clamp (20) that attach
the suction hose/tube (25) to the top bracket.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 403
Config-1 Nov 01/08
CES
Hydraulic Suction Hose/Tube Assembly
Figure 401/TASK 29-11-49-991-904
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 404
Config-1 Nov 01/08
CES
Hydraulic Suction Hose/Tube Assembly
Figure 402/TASK 29-11-49-991-905
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 405
Config-1 Nov 01/08
CES
(4) Remove the bolts (30), the washers (10) and the clamps (35) that
attach the suction hose/tube (25) to the two channels.
(5) Remove the bolts (30), the washers (10) and the clamp (35) that
attach the suction hose/tube (25) to the lower bracket.
(6) Remove the bolt (40), the washer (45) and the nut (50) from the band
on the center mount clamp (55).
(7) Open the band of the center mount clamp (55) and remove the suction
hose/tube (25) from the insert.
Put the band on the insert and install the bolt (40), the washer (45)
and the nut (50).
(9) Remove the adapter assembly (60) from the suction hose/tube (25).
(10) Remove the coupling half (15) from the suction hose/tube (25).
(11) Put protective covers on the ends of the suction tube/hose (25), the
fitting on the fluid disconnect panel and the union in the hydraulic
pump.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 406
Config-1 Nov 01/08
CES
TASK 29-11-49-400-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 407
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-062
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-064
B. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 408
Config-1 Nov 01/08
CES
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
Subtask 29-11-49-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-064
D. Get Access
(1) Make sure that the left fan cowl door is open:
FOR 1000EM1
- make sure that the door 437AL is open (Ref. TASK 71-13-00-010-040).
(2) Make sure that the access platform is in position at the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 409
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 29-11-49-420-071
(1) Remove the protective covers from the ends of the suction hose/tube
(25), the fluid disconnect panel and the union in the hydraulic pump.
(2) Connect the coupling half (15) to the suction hose/tube (25).
(3) TORQUE the coupling nut on the suction hose/tube (25) to between 9.04
and 10.2 m.daN (66.66 and 75.22 lbf.ft).
(4) Connect the adapter assembly (60) to the suction hose/tube (25).
(5) TORQUE the coupling nut on the suction hose/tube (25) to between 10.7
and 13.0 m.daN (78.90 and 95.87 lbf.ft).
(6) Connect the coupling half (15) on the suction hose/tube (25) to the
fluid disconnect panel. Tighten the coupling half by hand.
(7) Attach the suction hose/tube (25) to the higher bracket with the
clamp (20), the bolt (5) and the washer (10). Do not TORQUE the bolt
at this time.
(8) Attach the suction hose/tube (25) to the two channels with the clamps
(35), the bolts (30) and the washers (10). Do not TORQUE the bolts at
this time.
(9) Attach the suction hose/tube (25) to the lower bracket with the clamp
(35), the bolt (30), and the washer (10). Do not TORQUE the bolt at
this time.
NOTE : Put the top edge of the clamp at a distance of 43.9 mm (1.7283
____
in.) above the flange of the suction hose/tube.
(a) Remove the bolt (40), the washer (45) and the nut (50) from the
band on the clamp (55).
(b) Open the band on the center mount clamp (55) and put the suction
hose/tube (25) into its hole in the insert.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 410
Config-1 Nov 01/08
CES
(c) Put the band on the insert and install the bolt (40), the washer
(45) and the nut (50).
(d) Make sure that the center mount clamp is installed at a distance
of 338 mm (13.3070 in.) below the flange of the suction
hose/tube.
(e) TORQUE the nut (50) to between 0.23 and 0.28 m.daN (20.35 and
24.77 lbf.in).
(11) Make sure that the suction hose/tube (25) is in the correct position
on the engine.
(12) Connect the adapter assembly (60) on the suction hose/tube (25) to
the union in the hydraulic pump.
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you TORQUE the adapter assembly.
(13) TORQUE the adapter assembly (60) to between 9.04 and 10.2 m.daN
(66.66 and 75.22 lbf.ft).
(14) TORQUE the bolts (5) and (30) to between 0.23 and 0.28 m.daN (20.35
and 24.77 lbf.in).
Subtask 29-11-49-865-062
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK
Subtask 29-11-49-710-058
C. Operational test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the engine 1, make sure that there are no
leaks from the suction hose/tube.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 411
Config-1 Nov 01/08
CES
5. Close-up
________
Subtask 29-11-49-860-081
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-059
B. Close Access
Subtask 29-11-49-942-060
C. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 412
Config-1 Nov 01/08
CES
TASK 29-11-49-000-002
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 413
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-49-860-065
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-065
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 414
Config-1 Nov 01/08
CES
Subtask 29-11-49-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-065
D. Get Access
4. Procedure
_________
Subtask 29-11-49-020-060
(1) Disconnect the pressure hose/tube (20) from the union in the
hydraulic pump and let the fluid flow into the container.
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you loosen the coupling nut on the pressure hose/tube.
(2) Disconnect the pressure hose/tube (20) from the fluid disconnect
panel at the top of the engine.
(3) Remove the bolt (5), the washer (10) and the clamp (15) that attach
the presure hose/tube (20) to the higher bracket.
(4) Remove the bolts (5), the washers (10) and the clamps (15) that
attach the pressure hose/tube (20) to the two channels.
(5) Disconnect the pressure switch tube from the tee-fitting on the
pressure hose/tube (20).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 415
Config-1 Nov 01/08
CES
R Hydraulic Pressure Hose/Tube Assembly
Figure 403/TASK 29-11-49-991-906
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 416
Config-1 Nov 01/09
CES
Hydraulic Pressure Hose/Tube Assembly
Figure 404/TASK 29-11-49-991-907
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 417
Config-1 Nov 01/08
CES
(6) Remove the bolt (5), the washer (10) and the clamp (15) that attach
the pressure hose/tube (20) to the lower bracket.
(7) Remove the bolt (25), the washer (30) and the nut (35) from the band
of the center mount clamp (40).
(8) Open the band of the clamp (40) and remove the pressure hose/tube
(20) from the insert. Put the band on the insert and install the bolt
(25), the washer (30) and the nut (35).
(10) Put protective covers on the tee-fitting and the ends of the pressure
hose/tube (20), the union on the hydraulic pump, and the fitting on
the fluid disconnect panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 418
Config-1 Nov 01/08
CES
TASK 29-11-49-400-002
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 419
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-066
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-066
B. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 420
Config-1 Nov 01/08
CES
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that warning notice(s) is (are) in position to tell persons
not to energize the FADEC 1(2).
Subtask 29-11-49-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-066
D. Get Access
(1) Make sure that the left fan cowl door is open:
FOR 1000EM1
- make sure that the door 437AL is open (Ref. TASK 71-13-00-010-040).
(2) Make sure that the access platform is in position at the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 421
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 29-11-49-420-057
(1) Remove the protective covers from the tee-fitting, the ends of the
pressure hose/tube (20), the fluid disconnect panel and the union in
the hydraulic pump.
(2) Loosely connect the pressure hose/tube (20) to the fluid disconnect
panel. Do not TORQUE the coupling nut at this time.
(3) Attach the pressure hose/tube (20) to the higher bracket with the
clamp (15), the bolt (5) and the washer (10). Do not TORQUE the bolt
at this time.
(4) Loosely connect the pressure switch tube to the tee-fitting on the
pressure hose/tube (20). Do not TORQUE the coupling nut at this time.
(5) Attach the pressure hose/tube (20) to the two channels with the
clamps (15), the bolts (5) and the washers (10). Do not TORQUE the
bolts at this time.
(6) Attach the pressure hose/tube (20) to the lower bracket with the
clamp (15), the bolt (5) and the washer (10). Do not TORQUE the bolt
at this time.
(a) Remove the bolt (25), the washer (30) and the nut (35) from the
band on the pressure hose/tube (10) into its hole in the insert.
(b) Put the band on the insert and install the bolt (25), the washer
(30) and the nut (35).
(c) Make sure that the center mount clamp (40) is installed at a
distance of 338 mm (13.3070 in.) below the flange of the pressure
hose/tube.
(d) TORQUE the nut (35) to between 0.23 and 0.28 m.daN (20.35 and
24.77 lbf.in).
(8) Loosely connect the pressure hose/tube (20) to the union on the
hydraulic pump. Do not TORQUE the nut at this time.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 422
Config-1 Nov 01/08
CES
(9) Make sure that the pressure hose/tube (20) is in the correct position
on the engine.
NOTE : Use a second wrench to hold the fittings when you TORQUE the
____
coupling nuts. This prevents damage to the hose/tube
assemblies.
(10) TORQUE the coupling nuts on the two ends of the pressure hose/tube
(20) to between 9.66 and 10.6 m.daN (71.23 and 78.17 lbf.ft).
(11) TORQUE the coupling nut on the pressure switch tube to between 2.42
and 2.76 m.daN (17.84 and 20.35 lbf.ft).
(12) TORQUE the bolts (5) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
Subtask 29-11-49-865-050
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK
Subtask 29-11-49-710-059
C. Operational test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the engine 1, make sure that there are no
leaks from the pressure hose/tube.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 423
Config-1 Nov 01/08
CES
5. Close-up
________
Subtask 29-11-49-860-082
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-060
B. Close Access
Subtask 29-11-49-942-061
C. Safety precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 424
Config-1 Nov 01/08
CES
TASK 29-11-49-000-003
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 425
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-49-860-069
(4) Put warning notice(s) in position on the access door 195BB to tell
persons not to pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-067
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 426
Config-1 Nov 01/08
CES
Subtask 29-11-49-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-067
D. Get Access
4. Procedure
_________
Subtask 29-11-49-020-061
(1) Disconnect the drain hose/tube (20) from the hydraulic filter
assembly and let the fluid flow into the container.
NOTE : Use a second wrench to hold the union on the filter assembly
____
when you loosen the coupling nut on the drain hose/tube (20).
(2) Remove the bolt (25), the washer (10) and the clamp (15) that attach
the drain hose/tube (20) to the lower channel.
(3) Remove the bolt (5), the washer (10) and the clamp (15) that attach
the drain hose/tube (20) to the higher channel.
(4) Remove the bolt (5), the washer (10) and the clamp (15) that attach
the drain hose/tube (20) to the higher bracket.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 427
Config-1 Nov 01/08
CES
Top Case Drain Hose/Tube Assembly
Figure 405/TASK 29-11-49-991-908
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 428
Config-1 Nov 01/08
CES
(5) Disconnect the pressure-relief valve tube from the tee-fitting on the
drain hose/tube (20).
(6) Disconnect the drain hose/tube (20) from the fluid disconnect panel
at the top of the engine.
(8) Put protective covers on the drain hose/tube (20), the union in the
filter assembly, the pressure-relief valve tube, and the fitting on
the fluid disconnect panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 429
Config-1 Nov 01/08
CES
TASK 29-11-49-400-003
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 430
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-070
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-068
B. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 431
Config-1 Nov 01/08
CES
(2) Make sure that the engine 1 (2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that the container is below the suction-hose adapter
connection to the hydraulic pump.
Subtask 29-11-49-865-055
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-068
D. Get Access
(1) Make sure that the left fan cowl door is open:
FOR 1000EM1
- make sure that the door 437AL is open (Ref. TASK 71-13-00-010-040).
(2) Make sure that the access platform is in position at the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 432
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 29-11-49-420-059
(1) Remove the protective covers from the drain hose/tube (20), the
filter assembly, the pressure-relief valve tube, and the fluid
disconnect panel.
(2) Loosely connect the top case drain hose/tube (20) to the fluid
disconnect panel. Do not TORQUE the coupling nut at this time.
(3) Loosely connect the drain hose/tube (20) to the hydraulic filter
assembly. Do not TORQUE the coupling nut at this time.
(4) Attach the drain hose/tube (20) to the higher bracket with the clamp
(15), the bolt (5) and the washer (10). Do not TORQUE the bolt at
this time.
(5) Attach the drain hose/tube (20) to the higher channel with the clamp
(15), the bolt (5) and the washer (10). Do not TORQUE the bolts at
this time.
(6) Attach the drain hose/tube (20) to the lower channel with the clamp
(15), the bolt (25) and the washer (10). Do not TORQUE the bolts at
this time.
(8) Make sure that the top case drain hose/tube (20) is in the correct
position on the engine.
NOTE : Use a second wrench to hold the fittings when you TORQUE the
____
coupling nuts. This prevents damage to the hose/tube
assemblies.
(9) TORQUE the drain hose/tube (20) coupling nuts to between 2.43 and
2.77 m.daN (17.92 and 20.42 lbf.ft).
(10) TORQUE the coupling nut of the pressure relief valve tube to between
2.43 and 2.77 m.daN (17.92 and 20.42 lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 433
Config-1 Nov 01/08
CES
(11) TORQUE the bolts (5) and (25) to between 0.23 and 0.28 m.daN (20.35
and 24.77 lbf.in).
Subtask 29-11-49-865-063
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK
Subtask 29-11-49-710-060
C. Operational Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the engine 1, make sure that there are no
leaks from the case drain hose/tube.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir: (Ref. TASK
12-12-29-611-001) or (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-11-49-860-088
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-061
B. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 434
Config-1 Nov 01/08
CES
Subtask 29-11-49-942-062
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 435
Config-1 Nov 01/08
CES
TASK 29-11-49-000-004
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 436
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-49-860-078
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-069
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 437
Config-1 Nov 01/08
CES
Subtask 29-11-49-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-069
D. Get Access
4. Procedure
_________
Subtask 29-11-49-020-064
(1) Disconnect the lower case drain hose (5) from the union in the
hydraulic pump and let the fluid flow into the container.
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you loosen the coupling nut on the lower case drain hose.
(2) Remove the bolt (10), the washer (15) and the nut (20) from the band
of the clamp (25).
(3) Open the band of the center mount clamp (25) and remove the lower
case drain hose (5) from the insert. Put the band on the insert and
install the bolt (10), the washer (15) and the nut (20).
(4) Disconnect the lower case drain hose (5) from the hydraulic filter
assembly.
(5) Remove the lower case drain hose (5) from the engine.
(6) Put protective covers on the hydraulic filter assembly, the union in
the hydraulic pump, and the lower case drain hose (5).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 438
Config-1 Nov 01/08
CES
Lower Case Drain Hose Assembly
Figure 406/TASK 29-11-49-991-909
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 439
Config-1 Nov 01/08
CES
TASK 29-11-49-400-004
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 440
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-093
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-070
B. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 441
Config-1 Nov 01/08
CES
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the lower case drain hose/tube.
Subtask 29-11-49-865-057
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-070
D. Get Access
(1) Make sure that the left fan cowl door is open:
FOR 1000EM1
- make sure that the door 437AL is open (Ref. TASK 71-13-00-010-040).
(2) Make sure that the access platform is in position at the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 442
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 29-11-49-420-060
(1) Remove the protective covers from the lower case drain hose (5), the
hydraulic filter assembly and the union in the hydraulic pump.
(2) Loosely connect the lower case drain hose (5) to the hydraulic filter
assembly. Do not TORQUE the coupling nut at this time.
(3) Loosely connect the lower case drain hose (5) to the union in the
hydraulic pump. Do not TORQUE the coupling nut at this time.
(a) Remove the bolt (10), the washer (15) and the nut (20) from the
band on the center mount clamp (25).
(b) Open the band on the center mount clamp (25) and put the lower
case drain hose (5) into the hole in the insert.
(c) Put the band on the insert and install the bolt (10), the washer
(15) and the nut (20).
(d) Make sure that the center mount clamp is installed at a distance
of 338 mm (13.3070 in.) below the flange of the suction
hose/tube.
(e) TORQUE the nut (20) to between 0.23 and 0.28 m.daN (20.35 and
24.77 lbf.in).
(5) Make sure that the lower case drain hose (5) is in the correct
position.
NOTE : Use a second wrench to hold the fittings when you TORQUE the
____
coupling nuts. This prevents damage to the hose.
(6) TORQUE the coupling nuts of the lower case drain hose (5) to between
2.43 and 2.77 m.daN (17.92 and 20.42 lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 443
Config-1 Nov 01/08
CES
Subtask 29-11-49-710-061
B. Operational Test
(1) Do the operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the engine 1, make sure that there are no
leaks from the case drain hose/tube.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-11-49-860-094
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-062
B. Close Access
Subtask 29-11-49-942-063
C. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 444
Config-1 Nov 01/08
CES
TASK 29-11-49-000-005
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 445
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-085
(4) Put warning notice(s) in position on the access door 195BB to tell
persons not to pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-071
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 446
Config-1 Nov 01/08
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-11-49-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-071
D. Get Access
4. Procedure
_________
Subtask 29-11-49-020-067
(1) Disconnect the low-pressure switch tube (15) from the pressure
hose/tube and let the fluid flow into the container.
(2) Disconnect the low-pressure switch tube (15) from the hydraulic
low-pressure switch.
NOTE : Use a second wrench to hold the pressure switch when you
____
loosen the coupling nut on the tube.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 447
Config-1 Nov 01/08
CES
Hydraulic Low-Pressure Switch Tube
Figure 407/TASK 29-11-49-991-910
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 448
Config-1 Nov 01/08
CES
(3) Remove the bolt (5) and the washer (10) that attach the clamps (20)
to the channel. Remove the clamp (20) from the low-pressure switch
tube (15).
(4) Remove the low-pressure switch tube (15) from the engine.
(5) Put protective covers on the low-pressure switch tube (15), the
fitting on the pressure hose/tube and the hydraulic low-pressure
switch.
END PRE SB RA32029-13
Subtask 29-11-49-020-087
(1) Disconnect the low-pressure switch hose/tube assembly (17) from the
pressure hose/tube and let the fluid flow into the container.
(2) Disconnect the low-pressure switch hose/tube assembly (17) from the
hydraulic low-pressure switch.
NOTE : Use a second wrench to hold the pressure switch when you
____
loosen the coupling nut on the tube.
(3) Remove the bolt (7) and the washer (10) that attach the clamp (20) to
the channel. Remove the clamp (20) from the low-pressure switch
hose/tube assembly (17).
(4) Remove the bolts (7), the washers (10) and the nuts (25) that attach
the clamps (20) to the channel. Remove the clamps (20) from the
low-pressure switch hose/tube assembly (17).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 449
Config-1 Nov 01/08
CES
Hydraulic Low-Pressure Switch Hose/Tube Assembly
Figure 408/TASK 29-11-49-991-922
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 450
Config-1 Nov 01/08
CES
TASK 29-11-49-400-005
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 451
Config-1 Nov 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-074
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-072
B. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 452
Config-1 Nov 01/08
CES
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic low-pressure switch
tube.
Subtask 29-11-49-010-072
C. Get Access
(1) Make sure that the left fan cowl door is open:
FOR 1000EM1
- make sure that the door 437AL is open (Ref. TASK 71-13-00-010-040).
(2) Make sure that the access platform is in position at the engine.
4. Procedure
_________
Subtask 29-11-49-420-065
(1) Remove the protective covers from the hydraulic low-pressure switch
tube (15), the fitting on the pressure hose/tube and the hydraulic
low-pressure switch.
(2) Loosely connect the low-pressure switch tube (15) to the pressure
hose/tube.
(3) Loosely connect the low-pressure switch tube (15) to the hydraulic
low-pressure switch.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 453
Config-1 Nov 01/08
CES
(4) Install the clamp (20) on the low-pressure switch tube (15). Attach
the two tubes to the channel with the bolt (5), the washer (10) and
the clamps (20).
(5) Make sure that the low-pressure switch tube (15) is in the correct
position on the engine.
NOTE : Use a second wrench to hold the fittings when you TORQUE the
____
coupling nuts. This prevents damage to the tube assemblies.
R (6) TORQUE the coupling nut on the low-pressure switch (15) to between
R 380 and 405 lbf.in (4.29 and 4.57 m.daN).
(8) TORQUE the bolt (5) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
Subtask 29-11-49-420-088
(1) Remove the protective covers from the hydraulic low-pressure switch
hose/tube assembly (17), the fitting on the pressure hose/tube and
the hydraulic low-pressure switch.
(4) Install the clamp (20) on the low-pressure switch hose/tube assembly
(17). Attach the low-pressure switch hose/tube assembly (17) to the
channel with the bolt (7) and the washer (10).
(5) Install the clamps (20) on the low-pressure switch hose/tube assembly
(17). Attach the low-pressure switch hose/tube assembly (17) to the
channel with the bolts (7), the washers (10), and the nuts (25).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 454
Config-1 Nov 01/09
CES
(6) Make sure that the low-pressure switch hose/tube assembly (17) is in
the correct position on the engine.
NOTE : Use a second wrench to hold the fittings when you torque the
____
coupling nuts. This prevents damage to the tube assemblies.
R (7) TORQUE the coupling nut on the low-pressure switch to between 380 and
R 405 lbf.in (4.29 and 4.57 m.daN).
(8) TORQUE the coupling nut on the pressure hose/tube to between 2.42 and
2.76 m.daN (17.84 and 20.35 lbf.ft).
(9) TORQUE the bolts (7) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
Subtask 29-11-49-710-062
C. Operational Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the engine 1, make sure that there are no
leaks from the hydraulic low-pressure switch tube.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-11-49-860-080
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 455
Config-1 Nov 01/09
CES
Subtask 29-11-49-410-063
B. Close Access
Subtask 29-11-49-942-064
C. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 456
Config-1 Nov 01/08
CES
TASK 29-11-49-000-006
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 457
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-49-860-083
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-073
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 458
Config-1 Nov 01/08
CES
Subtask 29-11-49-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-073
D. Get Access
4. Procedure
_________
Subtask 29-11-49-020-065
(1) Disconnect the higher pressure relief valve hose/tube (25) from the
lower pressure-relief valve tube (20) and let the fluid flow into the
container.
(3) Remove the bolts (5), the washers (10), the nuts (15) and the clamps
(20) that attach the pressure-relief valve hose/tube (25) to the
engine brackets at flange STA.199(A2).
(4) Remove the pressure-relief valve hose/tube (25) from the engine.
(5) Put protective covers on the pressure-relief valve tube (30), the
fitting on the top case drain hose/tube and the pressure-relief valve
hose/tube (25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 459
Config-1 Nov 01/08
CES
Pressure Relief Valve Hose/Tubes
Figure 409/TASK 29-11-49-991-911
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 460
Config-1 Nov 01/08
CES
Pressure Relief Valve Hose/Tubes
Figure 410/TASK 29-11-49-991-912
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 461
Config-1 Nov 01/08
CES
(6) Disconnect the lower pressure-relief valve tube (30) from the top
case drain hose/tube and let the fluid flow into the container.
NOTE : Use a second wrench to hold the fitting on the case drain tube
____
when you loosen the coupling nut on the pressure-relief valve
tube.
(7) If not done before, disconnect the lower pressure-relief valve tube
(30) from the higher pressure-relief valve hose/tube (25).
(8) Remove the bolt (5), the washer (10), the nut (15) and the clamp (20)
that attach the lower pressure-relief valve tube to the engine
bracket at flange STA.199(A2).
(9) Remove the bolt (5), the washer (10), the nut (15) and the clamp (20)
that attach the lower pressure-relief valve tube to the engine
bracket at flange STA.185(B5).
(10) Remove the lower pressure-relief valve tube (30) from the engine.
(11) Put protective covers on the lower pressure-relief valve tube (30),
the fitting on the top case drain hose/tube and the higher
pressure-relief valve hose/tube (25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 462
Config-1 Nov 01/08
CES
TASK 29-11-49-400-006
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 463
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-084
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-074
B. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 464
Config-1 Nov 01/08
CES
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the pressure relief valve.
Subtask 29-11-49-865-060
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-074
D. Get Access
(1) Make sure that the left fan cowl door is open:
FOR 1000EM1
- make sure that the door 437AL is open (Ref. TASK 71-13-00-010-040).
(2) Make sure that the access platform is in position at the engine.
4. Procedure
_________
Subtask 29-11-49-420-066
(1) Remove the protective covers from the higher pressure-relief valve
hose/tube (25), the lower pressure-relief valve tube (30) and the
pressure-relief valve interface.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 465
Config-1 Nov 01/08
CES
(2) Loosely connect the higher pressure-relief valve hose/tube (25) to
the lower pressure-relief valve tube (30).
(3) Loosely connect the higher pressure-relief valve tube (25) to the
pressure-relief valve interface.
(4) Attach the higher pressure-relief valve tube (25) to the engine
brackets at flange STA.199(A2). Install the bolts (5), the washers
(10), the nuts (15) and the clamps (20).
(5) Make sure that the higher pressure-relief valve tube (25) is in the
correct position on the engine.
(6) TORQUE the coupling nuts on the higher pressure-relief valve tube
(25) to between 1.70 and 1.82 m.daN (12.53 and 13.42 lbf.ft).
(7) TORQUE the nuts (15) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
(8) Remove the protective covers from the lower pressure-relief valve
tube (30), the fitting on the top case drain hose/tube and the upper
pressure-relief valve hose/tube (25).
(9) If not done before, loosely connect the lower pressure-relief valve
tube (30) to the higher pressure-relief valve hose/tube (25).
(10) Loosely connect the lower pressure-relief valve tube (30) to the
fitting on the top case drain hose/tube.
(11) Attach the lower pressure-relief valve tube (30) to the engine
bracket at flange STA.199(A2). Install the bolt (5), the washer (10),
the nut (15) and the clamp (20).
(12) Attach the lower pressure-relief valve tube (30) to the engine
bracket at flange STA.185(B5). Install the bolt (5), the washer (10),
the nut (15) and the clamp (20).
(13) Make sure that the lower pressure-relief valve tube (30) is in the
correct position on the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 466
Config-1 Nov 01/08
CES
(14) If not done before TORQUE the coupling nut on the higher
pressure-relief valve to between 1.70 and 1.82 m.daN (12.53 and 13.42
lbf.ft).
(15) TORQUE the coupling nut on the lower pressure-relief valve tube (30)
to between 0.96 and 1.13 m.daN (84.95 and 99.99 lbf.in).
NOTE : Use a second wrench to hold the fitting on the top case drain
____
tube when you TORQUE the coupling nut on the lower
pressure-relief valve tube.
(16) TORQUE the nuts (15) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
Subtask 29-11-49-710-064
B. Operational Test
(1) Do an operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) During the dry motoring of the engine 1, make sure that there are no
leaks from the pressure-relief valve hose/tube.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-11-49-860-079
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 467
Config-1 Nov 01/08
CES
Subtask 29-11-49-410-064
B. Close Access
Subtask 29-11-49-942-065
C. Safety Precautions
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 468
Config-1 Nov 01/08
CES
TASK 29-11-49-000-007
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 469
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-11-49-860-096
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-081
B. Safety Precautions
(2) Make sure that the engine 1 shutdown occurred not less than 5 minutes
before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1.
(6) Put a container below the tee fitting on the upper case drain tube.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 470
Config-1 Nov 01/08
CES
Subtask 29-11-49-865-066
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-082
D. Get Access
4. Procedure
_________
Subtask 29-11-49-020-068
(1) Disconnect the tube (15) from the tee fitting on the upper case drain
tube. Let the fluid drain into the container below the tee fitting.
(2) Remove the bolt (5), washer (20), nut (25), and clamp (10) that
attach the tube (15) to the bracket at engine flange STA185 (B5).
(3) Remove the bolt (5), washer (20), nut (25), and clamp (10) that
attach the tube (15) to the bracket at engine flange STA199 (A2).
(5) Remove the bolts (5), washers (20), nuts (25), and clamps (10) that
attach the tube (30) to the brackets at engine flange STA199 (A2). (3
locations)
(7) Put protective covers on the tubes, the HCU, and the tee fitting.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 471
Config-1 Nov 01/08
CES
Check Valve Restrictor Tubes
Figure 411/TASK 29-11-49-991-913- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 472
Config-1 Nov 01/08
CES
Check Valve Restrictor Tubes
Figure 411/TASK 29-11-49-991-913- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 473
Config-1 Nov 01/08
CES
(8) Remove the tubes (15) and (30) from the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 474
Config-1 Nov 01/08
CES
TASK 29-11-49-400-007
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 475
Config-1 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-097
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-082
B. Safety Precautions
(2) Make sure that the engine 1 shutdown occurred not less than 5 minutes
before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 476
Config-1 Nov 01/08
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/1 pushbutton
switch is off.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1.
Subtask 29-11-49-865-067
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-49-010-083
D. Get Access
(3) Make sure that the access platform is in position at the engine.
4. Procedure
_________
Subtask 29-11-49-420-072
(1) Connect the tube (30) to the HCU. Do not torque the coupling nut at
this time.
(2) Put the clamps (10) on the tube (30). Install the bolts (5), washers
(20) and nuts (25) that attach the clamps to the engine brackets at
the flange STA199 (A2). (3 locations). Do not torque the nuts at this
time.
(3) Connect the tube (30) to the tube (15). Do not torque the coupling
nut at this time.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 477
Config-1 Nov 01/08
CES
(4) Put the clamp (10) on the tube (15). Install the bolt (5), washer
(20) and nut (25) that attach the clamp to the engine bracket at the
flange STA199 (A2). Do not torque the nuts at this time.
(5) Put the clamp (10) on the tube (15). Install the bolt (5), washer
(20) and nut (25) that attach the clamp to the engine bracket at the
flange STA185 (B5). Do not torque the nuts at this time.
(6) Connect the tube (15) to the tee fitting on the upper case drain
tube. Do not torque the coupling nut at this time.
(7) Make sure that the tubes (15) and (30) are correctly aligned with
each other, the HCU and the tee fitting on the upper case drain tube.
(8) TORQUE the coupling nut on the tube (15) to between 135 and 145
lbf.in (1.52 and 1.63 m.daN).
NOTE : Use a second wrench to hold the tee fitting when you torque
____
the tube coupling nut.
(9) TORQUE the coupling nuts on the two ends of the tube (30) to between
85 and 100 lbf.in (0.96 and 1.13 m.daN).
NOTE : Use a second wrench to hold the tube (15) and the fitting on
____
the HCU when you torque the tube coupling nut.
(10) TORQUE the nut (25) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
5. Close-up
________
Subtask 29-11-49-860-098
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 478
Config-1 Nov 01/08
CES
Subtask 29-11-49-410-067
B. Close Access
Subtask 29-11-49-942-067
C. Safety Precautions
Subtask 29-11-49-865-068
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 479
Config-1 Nov 01/08
CES
TASK 29-11-49-000-008
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 480
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-101
(3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 481
Config-1 Nov 01/08
CES
Subtask 29-11-49-941-086
B. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Green hydraulic
system.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 482
Config-1 Nov 01/08
CES
Subtask 29-11-49-865-076
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-11-49-010-090
D. Get Access
(2) Put an access platform in position at the zones 410 and 470.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 483
Config-1 Feb 01/09
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399,
R Subtask 29-11-49-010-090-A
R D. Get Access
R (2) Put an access platform in position at the zones 410 and 470.
Subtask 29-11-49-040-052
E. Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-30-
00-481-041).
Subtask 29-11-49-020-088
F. Removal of Components
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 484
Config-1 Feb 01/09
CES
(4) Remove the bleed-air precooler exchanger (Ref. TASK 36-11-42-000-
001).
4. Procedure
_________
Subtask 29-11-49-020-089
(a) Disconnect the suction pipe (1) from the hose (14).
(b) Disconnect the pressure pipe (2) from the hose (15).
(c) Disconnect the case drain pipe (3) from the pipe (12).
(d) Disconnect the return pipe (4) from the hose (13).
(a) Removal of the half clamp blocks (22) and (23) (detail C):
1
_ Remove the bolts (24) and the washers (25).
2
_ Remove the bolts (16) and the nuts (21) from the brackets
(20).
3
_ Remove the brackets (20).
4
_ Remove the bolts (17) and the nuts (19).
5
_ Remove the half clamp blocks (22) and (23) from the RIB 10.
6
_ Remove and keep the bushings (18).
(b) Removal of the clamp blocks (27), (28), and (29) (detail D):
1
_ Remove the bolts (31), the washers (30) and the clamp block
(29).
2
_ Move axially the clamp block (28) and remove it.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 485
Config-1 Feb 01/09
R
CES
Middle Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System
in the Engine Pylon
Figure 412/TASK 29-11-49-991-923- 12 (SHEET 1)
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49 Page 486
Config-1 Nov 01/08
CES
Middle Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System
in the Engine Pylon
Figure 412/TASK 29-11-49-991-923- 22 (SHEET 2)
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49 Page 487
Config-1 Nov 01/08
CES
3
_ Move axially the clamp block (27) and remove it from the
bracket (26).
4
_ Remove and keep the bushings (32).
(c) Removal of the clamp blocks (45), (46), (47), (52), (53), and
(54) (detail E):
1
_ Remove the bolts (59) and the washers (60).
2
_ Remove the bolts (57), the washers (56) and the nuts (50).
3
_ Remove the cover (58).
4
_ Remove the spacers (55), (61) and the clamp block (45).
5
_ Move axially the clamp block (46) and remove it.
6
_ Move axially the clamp block (47) and remove it from the
bracket (48).
7
_ Remove the clamp block (54).
8
_ Move axially the clamp block (53) and remove it.
9
_ Move axially the clamp block (52).
10
__ Remove the clamp block (52) and the plate (51).
11
__ Remove and keep the bushings (44) and (49).
(d) Removal of the clamp blocks (37), (38) and (39) (detail F):
1
_ Remove the bolts (40) and the washers (41).
2
_ Remove the bolts (42), the washers (43) and the nuts (36).
3
_ Remove the bracket (33).
4
_ Remove the clamp block (39).
5
_ Move axially the clamp block (38) and remove it.
6
_ Move axially the clamp block (37) and remove it from the
bracket (35).
7
_ Remove and keep the bushings (34).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 488
Config-1 Feb 01/09
R
CES
(3) Disconnection of the middle pressure/suction/case drain/return piping
at the upper front spar:
(a) Remove the bolts (10), the washers (11) and the nuts (5).
(c) Disconnect the pressure pipe (2) from the pressure pipe (8).
(d) Disconnect the case drain pipe (3) from the case drain pipe (7).
(e) Disconnect the return pipe (4) from the return pipe (6).
(a) Remove the suction pipe (1) from the engine pylon.
(b) Remove the pressure pipe (2) from the engine pylon.
(c) Remove the case drain pipe (3) from the engine pylon.
(d) Remove the return pipe (4) from the engine pylon.
Subtask 29-11-49-020-090
(a) Removal of the clamp blocks (23), (24) and (25) (detail C):
1
_ Remove the bolts (22) and the nuts (26).
2
_ Remove the clamp blocks (23), (24) and (25) from the
longitudinal bulkhead (30).
3
_ Remove and keep the bushings (21).
(b) Removal of the half clamp blocks (33) and (35) (detail D):
1
_ Remove the bolts (31) and the washers (30) from the bracket
(32).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 489
Config-1 Feb 01/09
R
CES
Forward Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System
in the Engine Pylon
Figure 413/TASK 29-11-49-991-924- 12 (SHEET 1)
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49 Page 490
Config-1 Nov 01/08
CES
Forward Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System
in the Engine Pylon
Figure 413/TASK 29-11-49-991-924- 22 (SHEET 2)
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49 Page 491
Config-1 Nov 01/08
CES
2
_ Remove the bolts (29) and the washers (28) from the half clamp
block (33).
3
_ Remove the half clamp blocks (33) and (35).
4
_ Remove and keep the obturator (36).
(b) Disconnect the suction pipe (5) from the quick-release coupling
(14).
(e) Disconnect the pressure pipe (4) from the quick-release coupling
(13).
(g) Disconnect the case drain pipe (3) from the hose (12).
(c) Disconnect the pressure pipe (4) from the pipe (19).
(d) Disconnect the case drain pipe (3) from the pipe (20).
(e) Remove the bolt (38), the washer (41) and the nut (40).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 492
Config-1 Feb 01/09
R
CES
(4) Removal of the forward pressure/suction/case drain/return piping:
(a) Remove the suction pipe (5) from the engine pylon.
(b) Remove the pressure pipe (4) from the engine pylon.
(c) Remove the case drain pipe (3) from the engine pylon.
(d) Remove the return pipe (2) from the engine pylon.
Subtask 29-11-49-020-091
(3) Disconnect the pump delivery hose (1) from the wing pipe (13) and the
middle pipe (5).
(4) Remove the pump delivery hose (1) from the pylon.
(5) Disconnect the pump suction hose (2) from the wing pipe (12) and the
middle pipe (6).
(6) Remove the pump suction hose (2) from the pylon.
(9) Disconnect the pump-case drain hose (4) from the wing pipe (11) and
the middle pipe (8).
(10) Remove the pump-case drain hose (4) from the pylon.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 493
Config-1 Feb 01/09
R
CES
Aft Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in
the Engine Pylon
Figure 414/TASK 29-11-49-991-925
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49 Page 494
Config-1 Feb 01/09
R
CES
TASK 29-11-49-400-008
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 495
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 496
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-104
(1) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that warning notice(s) are in position to tell persons not
to pressurize the Green hydraulic system.
- On the HYD section of the overhead panel 40VU
- On the ground service panel 198CB.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 497
Config-1 Nov 01/08
CES
(7) Make sure that a warning notice is in position on the access door
195BB to tell persons not to pressurize the Green hydraulic
reservoir.
Subtask 29-11-49-865-080
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-11-49-010-093
C. Get Access
(1) Make sure that the left fan cowl is open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM1
437AL.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 498
Config-1 Feb 01/09
CES
(2) Make sure that an access platform is in position at the zones 410 and
470.
(3) Make sure that a container 5 l (1.32 USgal ) is in position below the
hydraulic lines.
R Subtask 29-11-49-010-093-A
R C. Get Access
R (1) Make sure that the left fan cowl is open (Ref. TASK 71-13-00-010-
R 040):
R - FOR 1000EM1
R 437AL.
R (2) Make sure that an access platform is in position at the zones 410 and
R 470.
R (3) Make sure that a container 5 l (1.32 USgal ) is in position below the
R hydraulic lines.
Subtask 29-11-49-040-055
D. Make the Thrust Reverser Unserviceable for Maintenance (Ref. TASK 78-30-
00-481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 499
Config-1 Feb 01/09
CES
Subtask 29-11-49-020-097
E. Removal of Components
(a) Make sure that the aft movable fairing is removed (Ref. TASK 54-
55-00-000-001).
(b) Make sure that the lower fairing is removed (Ref. TASK 54-56-00-
000-002).
(c) Make sure that the aft fixed fairing is removed (Ref. TASK 54-54-
00-000-001).
(2) Make sure that the fire extinguisher bottles are removed (Ref. TASK
26-21-41-000-001).
4. Procedure
_________
Subtask 29-11-49-420-093
(4) Make sure that the hydraulic line end-fittings are serviceable.
(5) Put the pump delivery hose (1) in position in the engine pylon.
(6) Connect the pump delivery hose (1) to the wing pipe (13) and the
middle pipe (5).
(7) TORQUE the pump delivery hose (1) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A400
Config-1 Feb 01/09
R
CES
(8) Put the pump suction hose (2) in position in the engine pylon.
(9) Connect the pump suction hose (2) to the wing pipe (12) and the
middle pipe (6).
(10) TORQUE the pump suction hose (2) to between 21.5 and 23.7 m.daN
(158.55 and 174.77 lbf.ft).
(11) Put the return hose (3) of the thrust-reverser hydraulic control-unit
in position in the engine pylon.
(15) Put the pump-case drain hose (4) in position in the engine pylon.
(16) Connect the pump-case drain hose (4) to the wing pipe (11) and the
middle pipe (8).
(17) TORQUE the pump-case drain hose (4) to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
Subtask 29-11-49-420-094
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A401
Config-1 Feb 01/09
R
CES
(4) Make sure that the hydraulic line end-fittings are serviceable.
(a) Put the return pipe (2) in position in the engine pylon.
(b) Put the case drain pipe (3) in position in the engine pylon.
(c) Put the pressure pipe (4) in position in the engine pylon.
(d) Put the suction pipe (5) in position in the engine pylon.
(c) Install the bolt (38), the washer (41) and the nut (40).
(d) Connect the case drain pipe (3) to the pipe (20).
(a) Connect the case drain pipe (3) to the hose (12).
(b) Install the washers (9), the bolts (8) and tighten.
(c) Connect the pressure pipe (4) to the quick-release coupling (13).
(g) Connect the suction pipe (5) to the quick-release coupling (14).
(h) Install the washers (16), the bolts (15) and tighten.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A402
Config-1 Feb 01/09
R
CES
(8) Installation of the pipe clamp blocks:
(a) Installation of the half clamp blocks (33) and (35) (detail D):
1
_ Install the obturator (36) and the half clamp blocks (33) and
(35).
2
_ Seal the half clamp blocks (33) and (35) with BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-004).
3
_ Install the bracket (32) on the clamp block.
4
_ Install the bolts (29), the washers (28) and tighten.
5
_ Install the bolts (31) the washers (30) and tighten.
(b) Installation of the clamp blocks (23), (24) and (25) (detail C):
1
_ Install the bushings (21).
2
_ Install the clamp blocks (23), (24) and (25) on the
longitudinal bulkhead (27).
3
_ Install the nuts (26), the bolts (22) and tighten.
Subtask 29-11-49-420-095
(4) Make sure that the hydraulic line end-fittings are serviceable.
(a) Put the return pipe (4) in position in the engine pylon.
(b) Put the case drain pipe (3) in position in the engine pylon.
(c) Put the pressure pipe (2) in position in the engine pylon.
(d) Put the suction pipe (1) in position in the engine pylon.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A403
Config-1 Feb 01/09
R
CES
(6) Connection of the middle pressure/suction/case drain/return piping at
the upper front spar:
(b) Connect the pressure pipe (2) to the pressure pipe (8).
(c) Connect the case drain pipe (3) to the case drain pipe (7).
(d) Connect the return pipe (4) to the return pipe (6).
(e) Install the bolts (10), the washers (11), the nuts (5) and
tighten.
(f) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) to the
bolts (10) and the nuts (5).
(a) Installation of the clamp blocks (37), (38) and (39) (detail F):
1
_ Install the bushings (34).
2
_ Install the clamp block (37) on the bracket (35).
3
_ Install the clamp blocks (38) and (39).
4
_ Install the bracket (33).
5
_ Install the bolts (42), the washers (43), the nuts (36) and
tighten.
6
_ Install the bolts (40), the washers (41) and tighten.
1
_ Install the bushings (44) and (49).
2
_ Install the plate (51) and the clamp block (52).
3
_ Install the clamp blocks (53) and (54).
4
_ Install the clamp block (47) on the bracket (48).
5
_ Install the clamp blocks (46) and (45).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A404
Config-1 Feb 01/09
R
CES
6
_ Install the spacers (55) and (61).
7
_ Install the cover (58).
8
_ Install the bolts (59) and the washers (60).
9
_ Install the bolts (57), the washers (56) and the nuts (50).
10
__ Tighten the bolts (59) and the nuts (50).
(c) Installation of the clamp blocks (27), (28) and (29) (detail D):
1
_ Install the bushings (32).
2
_ Install the clamp block (27) on the bracket (26).
3
_ Install the clamp blocks (28) and (29).
4
_ Install the washers (30), the bolts (31) and tighten.
(d) Installation of the half clamp blocks (22) and (23) (detail C):
1
_ Install the bushings (18).
2
_ Install the half clamp blocks (22) and (23) on the RIB 10.
3
_ Install the bolts (17) and the nuts (19).
4
_ Install the brackets (20).
5
_ Install the bolts (16) and the nuts (21) on the brackets (20).
6
_ Install the bolts (24) and the washers (25).
7
_ Tighten the nuts (19) and (21) and the bolts (24).
(b) Connect the case drain pipe (3) to the pipe (12).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A405
Config-1 Feb 01/09
R
CES
(9) At the upper front spar:
(a) TORQUE the coupling nut of the return pipe (6) to between 7.5 and
8.3 m.daN (55.30 and 61.20 lbf.ft).
(b) TORQUE the coupling nut of the case drain pipe (7) to between 2.9
and 3.2 m.daN (21.38 and 23.59 lbf.ft).
(c) TORQUE the coupling nut of the pressure pipe (8) to between 9.7
and 10.7 m.daN (71.53 and 78.90 lbf.ft).
(d) TORQUE the coupling nut of the suction pipe (9) to between 15.8
and 18.1 m.daN (116.51 and 133.48 lbf.ft).
Subtask 29-11-49-440-052
Subtask 29-11-49-420-096
E. Installation of Components
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A406
Config-1 Feb 01/09
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
R 401-499,
Subtask 29-11-49-410-074
R Subtask 29-11-49-410-074-A
Subtask 29-11-49-865-081
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 3801GX, 3802GX, 3803GX
FOR 1000EM1
2KS1, 4KS1
FOR 1000EM2
2KS2, 4KS2
Subtask 29-11-49-710-067
H. Do the Operational Test of the Green Hydraulic System (Ref. TASK 29-11-
00-710-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A407
Config-1 Feb 01/09
CES
5. Close-up
________
Subtask 29-11-49-410-075
A. Close Access
Subtask 29-11-49-942-070
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-862-052
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A408
Config-1 Feb 01/09
R
CES
TASK 29-11-49-000-049
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A409
Config-1 May 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A410
Config-1 Nov 01/09
CES
3. __________
Job Set-up
Subtask 29-11-49-860-121
(3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-11-49-941-098
B. Safety Precautions
(1) Make sure that the engine 1 shutdown occurred not less than 5 minutes
before you do this procedure.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Green hydraulic
system.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A411
Config-1 Aug 01/09
CES
Subtask 29-11-49-865-093
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
Subtask 29-11-49-010-108
D. Get Access
Subtask 29-11-49-040-062
(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A412
Config-1 Aug 01/09
R
CES
Subtask 29-11-49-010-109
F. Get Access
Subtask 29-11-49-020-111
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
R (b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A413
Config-1 Aug 01/09
CES
R HCU Pipe
Figure 415/TASK 29-11-49-991-330- 12 (SHEET 1)
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A414
Config-1 Aug 01/09
CES
R HCU Pipe
Figure 415/TASK 29-11-49-991-330- 22 (SHEET 2)
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A415
Config-1 Aug 01/09
CES
HCU Pipe
Figure 415A/TASK 29-11-49-991-330-A12 (SHEET 1)
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A416
Config-1 Nov 01/09
CES
HCU Pipe
Figure 415A/TASK 29-11-49-991-330-A22 (SHEET 2)
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A417
Config-1 Nov 01/09
CES
Support Plate
Figure 416/TASK 29-11-49-991-331
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A418
Config-1 Nov 01/09
CES
(b) Discard the nuts (1).
(5) Disconnect the two FWD parts of the engine fire-extinguishing pipe
(Ref. TASK 26-21-49-000-002).
(a) Remove the bolts, the washers and the nuts that attach the two
FWD parts of the pipe.
(b) Disconnect the two FWD parts from the other parts of the engine
fire-extinguishing pipe and put them down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the nut (3) and the washer (4) from the union (5).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A419
Config-1 Nov 01/09
CES
(f) Disconnect the control pipe (7) from the thrust-reverser
hydraulic isolation-valve (33).
Subtask 29-11-49-020-111-A
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A420
Config-1 Nov 01/09
CES
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(5) Disconnect the two FWD parts of the engine fire-extinguishing pipe
(Ref. TASK 26-21-49-000-002).
(a) Remove the bolts, the washers and the nuts that attach the two
FWD parts of the pipe.
(b) Disconnect the two FWD parts from the other parts of the engine
fire-extinguishing pipe and put them down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A421
Config-1 Nov 01/09
CES
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the bolts (4) and the washers (3) from the union (5).
4. Procedure
_________
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A422
Config-1 Nov 01/09
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
Subtask 29-11-49-020-112
(1) Remove the bolt (17) and the washer (16) from the clamp (15).
NOTE : The bolt (17) and the washer (16) are removed from the clamp
____
(13) in the step 3.G.(8).
(2) Disconnect the HCU pipe (14) from the pressure pipe (32).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A423
Config-1 Nov 01/09
CES
TASK 29-11-49-000-049- 01
Removal of the Green HCU Pipe for Flight without HCU Pipe Installed
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
To remove the HCU pipe when the spare HCU pipe is not available, to let the
aircraft go back to its main base.
NOTE : The thrust reverser of the related engine will be deactivated during
____
the flight.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A424
Config-1 Nov 01/09
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A425
Config-1 Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A426
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-128
(3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-11-49-941-104
B. Safety Precautions
(1) Make sure that the engine 1 shutdown occurred not less than 5 minutes
before you do this procedure.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Green hydraulic
system.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A427
Config-1 Nov 01/09
R
CES
(5) On the ENG panel 115VU:
- Make sure that the ENG MASTER switch of the engine 1 is in the OFF
position.
- Put a warning notice in position to tell persons not to start the
engines.
Subtask 29-11-49-865-103
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
Subtask 29-11-49-010-117
D. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A428
Config-1 Nov 01/09
R
CES
Subtask 29-11-49-040-068
(1) Do the deactivation of the thrust reverser system (Ref. TASK 78-30-
00-040-040).
(2) Make an entry in the logbook to tell the crew that the thrust
reverser of the related engine is deactivated.
Subtask 29-11-49-010-118
F. Get Access
Subtask 29-11-49-020-119
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A429
Config-1 Nov 01/09
R
CES
(3) Disconnect the thrust-reverser hydraulic-supply hoses (Ref. TASK 29-
11-49-000-009).
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(a) Remove the bolts, the washers and the nuts that attach the FWD
end of the pipe.
(b) Disconnect the FWD end of the engine fire-extinguishing pipe and
put it down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A430
Config-1 Nov 01/09
CES
(7) Remove the control pipe.
(Ref. Fig. 415/TASK 29-11-49-991-330)
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the nut (3) and the washer (4) from the union (5).
Subtask 29-11-49-020-119-A
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A431
Config-1 Nov 01/09
CES
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(a) Remove the bolts, the washers and the nuts that attach the FWD
end of the pipe.
(b) Disconnect the FWD end of the engine fire-extinguishing pipe and
put it down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A432
Config-1 Nov 01/09
CES
(e) Put blanking plugs on the disconnected line ends.
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the bolts (4) and the washers (3) from the union (5).
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A433
Config-1 Nov 01/09
CES
R
Subtask 29-11-49-020-120
(1) Remove the bolt (17) and the washer (16) from the clamp (15).
NOTE : The bolt (17) and the washer (16) are removed from the clamp
____
(13) in the step 3.G.(8).
(2) Disconnect the HCU pipe (14) from the pressure pipe (32).
Subtask 29-11-49-420-114
(2) Install the blanking cap MS21914-8J on the coupling of the pressure
pipe (32) and TORQUE to between 1.2 and 1.5 m.daN (106.19 and 132.74
lbf.in).
(3) Install the blanking cap MS21914-6J on the outlet port of the
hydraulic filter canister (11) and TORQUE to between 0.5 and 0.8
m.daN (44.24 and 70.79 lbf.in).
(4) Put a mark on the two blanking caps after you torque them (Ref. TASK
20-23-22-910-001).
(5) Do an inspection of the blanking caps after 5 days to make sure that
they are not loose and that the marks are aligned.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A434
Config-1 Nov 01/09
CES
**ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,
Subtask 29-11-49-420-115
(b) Install the nut (3) and the washer (4) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23), the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A435
Config-1 Nov 01/09
CES
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the FWD end of the engine fire-extinguishing pipe (Ref. TASK
26-21-49-400-002).
(a) Connect the FWD end of the engine fire-extinguishing pipe to the
pipe installed in the pylon and tighten it (Ref. TASK 26-21-49-
400-002).
(b) Install the bolts, the washers and the nuts that attach the FWD
end of the pipe and tighten.
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Install the bolts (3), the washers (2), the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-11-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-11-49-400-009).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A436
Config-1 Nov 01/09
CES
(7) Connect the electrical connector to the thrust-reverser hydraulic
isolation-valve.
(Ref. Fig. 415/TASK 29-11-49-991-330)
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-11-49-420-115-A
(b) Install the bolts (4) and the washers (3) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23), the new nut (19) and tighten.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A437
Config-1 Feb 01/10
CES
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the FWD end of the engine fire-extinguishing pipe (Ref. TASK
26-21-49-400-002).
(a) Connect the FWD end of the engine fire-extinguishing pipe to the
pipe installed in the pylon and tighten it (Ref. TASK 26-21-49-
400-002).
(b) Install the bolts, the washers and the nuts that attach the FWD
end of the pipe and tighten.
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A438
Config-1 Feb 01/10
R
CES
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Install the bolts (3), the washers (2), the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-11-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-11-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-11-49-410-095
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A439
Config-1 Feb 01/10
CES
Subtask 29-11-49-865-104
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
Subtask 29-11-49-614-054
(1) Pressurize the Green hydraulic reservoir of the engine 1 (Ref. TASK
29-14-00-614-002).
Subtask 29-11-49-710-078
G. Operational Test
(1) Do the operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) Make sure that there are no leaks at the connections of the blanking
caps.
5. Close-up
________
Subtask 29-11-49-410-096
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A440
Config-1 Feb 01/10
R
CES
(3) Install the access panel:
- FOR 1000EM1
413AL.
Subtask 29-11-49-941-105
B. Put a warning notice in position in the cockpit to tell persons that the
thrust reverser of the related engine cannot operate.
Subtask 29-11-49-862-059
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A441
Config-1 Nov 01/09
CES
TASK 29-11-49-400-049- 01
Installation of the Green HCU Pipe after Flight without HCU Pipe
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A442
Config-1 Nov 01/09
CES
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A443
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-129
(3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-11-49-941-106
B. Safety Precautions
(1) Make sure that the engine 1 shutdown occurred not less than 5 minutes
before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A444
Config-1 Nov 01/09
CES
(3) Put a warning notice in position to tell persons not to pressurize
the Green hydraulic system:
- On the HYD section of the overhead panel 40VU
- On the ground service panel 198CB.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Green hydraulic
system.
Subtask 29-11-49-865-105
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
Subtask 29-11-49-010-119
D. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A445
Config-1 Nov 01/09
R
CES
(4) Put a container 5 l (1.32 USgal) in position below the hydraulic
lines.
Subtask 29-11-49-040-069
(1) Make sure that the thrust reverser system is deactivated (Ref. TASK
78-30-00-040-040).
Subtask 29-11-49-010-120
F. Get Access
Subtask 29-11-49-020-121
G. Get Access
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A446
Config-1 Nov 01/09
R
CES
(3) Disconnect the thrust-reverser hydraulic-supply hoses (Ref. TASK 29-
11-49-000-009).
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(a) Remove the bolts, the washers and the nuts that attach the FWD
end of the pipe.
(b) Disconnect the FWD end of the engine fire-extinguishing pipe and
put it down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A447
Config-1 Nov 01/09
CES
(7) Remove the control pipe.
(Ref. Fig. 415/TASK 29-11-49-991-330)
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the nut (3) and the washer (4) from the union (5).
NOTE : The HCU pipe disconnection from the hydraulic filter canister
____
is not applicable.
Subtask 29-11-49-020-121-A
G. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A448
Config-1 Nov 01/09
CES
(a) Disconnect the electrical connector (36) from the thrust-reverser
hydraulic isolation-valve (33).
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(a) Remove the bolts, the washers and the nuts that attach the FWD
end of the pipe.
(b) Disconnect the FWD end of the engine fire-extinguishing pipe and
put it down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A449
Config-1 Nov 01/09
CES
(b) Discard the nut (18).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the bolts (4) and the washers (3) from the union (5).
NOTE : The HCU pipe disconnection from the hydraulic filter canister
____
is not applicable.
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A450
Config-1 Nov 01/09
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
4. Procedure
_________
Subtask 29-11-49-020-122
(1) Remove the blanking cap from the coupling of the pressure pipe (32).
(2) Remove the blanking cap from the outlet port of the hydraulic filter
canister (11).
Subtask 29-11-49-420-116
(4) Connect the HCU pipe (14) to the pressure pipe (32).
(5) Attach the clamp (15) with the washer (16) and the bolt (17).
NOTE : The clamp (13) is attached with the washer (16) and the bolt
____
(17) in step 4.C.(1).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A451
Config-1 Feb 01/10
R
CES
(7) TORQUE the nut (6) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
Subtask 29-11-49-420-117
(b) Install the nut (3) and the washer (4) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23), the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A452
Config-1 Feb 01/10
R
CES
(3) Install the return pipe.
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the FWD end of the engine fire-extinguishing pipe (Ref. TASK
26-21-49-400-002).
(a) Connect the FWD end of the engine fire-extinguishing pipe to the
pipe installed in the pylon and tighten it (Ref. TASK 26-21-49-
400-002).
(b) Install the bolts, the washers and the nuts that attach the FWD
end of the pipe and tighten.
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Install the bolts (3), the washers (2), the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-11-49-400-009).
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A453
Config-1 Nov 01/09
R
CES
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-11-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-11-49-420-117-A
(b) Install the bolts (4) and the washers (3) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A454
Config-1 Feb 01/10
CES
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23), the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the FWD end of the engine fire-extinguishing pipe (Ref. TASK
26-21-49-400-002).
(a) Connect the FWD end of the engine fire-extinguishing pipe to the
pipe installed in the pylon and tighten it (Ref. TASK 26-21-49-
400-002).
(b) Install the bolts, the washers and the nuts that attach the FWD
end of the pipe and tighten.
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A455
Config-1 Feb 01/10
R
CES
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Install the bolts (3), the washers (2), the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-11-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-11-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-11-49-410-097
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A456
Config-1 Feb 01/10
CES
Subtask 29-11-49-440-059
Subtask 29-11-49-865-106
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
Subtask 29-11-49-614-055
(1) Pressurize the Green hydraulic reservoir of the engine 1 (Ref. TASK
29-14-00-614-002).
Subtask 29-11-49-710-079
H. Operational Test
(1) Do the operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) Operate the thrust reverser for ten deploy-to-stow cycles (Ref. TASK
78-31-00-710-042).
(a) Make sure that the TEST OK indication comes into view on the
MCDU.
(3) Make sure that there are no leaks at the tube connections.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A457
Config-1 Feb 01/10
R
CES
5. Close-up
________
Subtask 29-11-49-410-098
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the logbook entry that refers to the thrust reverser
deactivation.
Subtask 29-11-49-862-060
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A458
Config-1 Feb 01/10
R
CES
TASK 29-11-49-400-049
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A459
Config-1 Nov 01/09
CES
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A460
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-122
(1) Make sure that the engine 1 shutdown occurred not less than 5 minutes
before you do this procedure.
(3) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A461
Config-1 Nov 01/09
CES
(6) Make sure that a warning notice is in position to tell persons not to
pressurize the Green hydraulic system:
- On the HYD section of the overhead panel 40VU
- On the ground service panel 198CB.
(7) Make sure that a warning notice is in position on the access door
195BB to tell persons not to pressurize the Green hydraulic
reservoir.
Subtask 29-11-49-865-094
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
Subtask 29-11-49-010-110
C. Get Access
(2) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM1
437AL, 438AR.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A462
Config-1 Nov 01/09
CES
(3) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
- FOR 1000EM1
451AL, 452AR.
(4) Make sure that an access platform is in position at the zone 410.
(5) Make sure that a container 5 l (1.32 USgal) is in position below the
hydraulic lines.
Subtask 29-11-49-040-063
(1) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).
Subtask 29-11-49-020-113
(1) Make sure that the left fan-cowl door is removed (Ref. TASK 71-13-11-
000-041).
(a) Make sure that the four hoses are disconnected from the left
interface bracket.
(b) Make sure that the hose is disconnected from the pylon tube at
the left bracket.
(c) Make sure that the clamps that hold the five disconnected hoses
are released.
(d) Make sure that the hoses are pushed into the pylon.
(3) Make sure that the left and the right support plates are released.
(Ref. Fig. 416/TASK 29-11-49-991-331)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A463
Config-1 Nov 01/09
CES
(4) Make sure that the two FWD parts of the engine fire-extinguishing
pipe are disconnected and are on the fan case (Ref. TASK 26-21-49-
000-002).
(5) Make sure that the return pipe (27) and the control pipe (7) are
removed.
4. Procedure
_________
Subtask 29-11-49-420-107
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A464
Config-1 Nov 01/09
CES
(3) Remove the blanking plugs from the disconnected line ends.
(5) Connect the HCU pipe (14) to the pressure pipe (32).
(6) Attach the clamp (15) with the washer (16) and the bolt (17).
NOTE : The clamp (13) is attached with the washer (16) and the bolt
____
(17) in step 4.B.(1).
(8) TORQUE the nut (6) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
Subtask 29-11-49-420-108
(b) Install the nut (3) and the washer (4) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A465
Config-1 Nov 01/09
CES
(e) Connect the control pipe (7) to the thrust-reverser hydraulic
isolation-valve (33).
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23) and the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the two FWD parts of the engine fire-extinguishing pipe
(Ref. TASK 26-21-49-400-002).
(a) Connect the two FWD parts of the engine fire-extinguishing pipe
to the pipe installed in the pylon and tighten it (Ref. TASK 26-
21-49-400-002).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-11-49
Page A466
Config-1 Nov 01/09
CES
(b) Install the bolts, the washers and the nuts that attach the two
FWD parts of the pipe and tighten.
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Install the bolts (3), the washers (2), and the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-11-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-11-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-11-49-420-108-A
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A467
Config-1 Feb 01/10
CES
(2) Install the control pipe.
(Ref. Fig. 415A/TASK 29-11-49-991-330-A)
(b) Install the bolts (4), the washers (3) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23) and the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8) and the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A468
Config-1 Feb 01/10
R
CES
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the two FWD parts of the engine fire-extinguishing pipe
(Ref. TASK 26-21-49-400-002).
(a) Connect the two FWD parts of the engine fire-extinguishing pipe
to the pipe installed in the pylon and tighten it (Ref. TASK 26-
21-49-400-002).
(b) Install the bolts, the washers and the nuts that attach the two
FWD parts of the pipe and tighten.
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 416/TASK 29-11-49-991-331)
(a) Install the bolts (3), the washers (2), and the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-11-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-11-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-11-49
Page A469
Config-1 Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-11-49-410-087
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-440-056
Subtask 29-11-49-865-095
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
Subtask 29-11-49-614-051
(1) Pressurize the Green hydraulic reservoir of the engine 1 (Ref. TASK
29-14-00-614-002).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A470
Config-1 Feb 01/10
R
CES
Subtask 29-11-49-710-074
G. Operational Tests
(1) Do the operational test of the Green hydraulic system (Ref. TASK 29-
11-00-710-001).
(2) Operate the thrust reverser for ten deploy-to-stow cycles (Ref. TASK
78-31-00-710-042).
(a) Make sure that the TEST OK indication comes into view on the
MCDU.
(3) Make sure that there are no leaks at the tube connections.
5. Close-up
________
Subtask 29-11-49-410-089
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-862-056
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A471
Config-1 Nov 01/09
R
CES
TASK 29-11-49-000-009
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A472
Config-1 Nov 01/09
R
CES
3. __________
Job Set-up
Subtask 29-11-49-860-123
Subtask 29-11-49-941-099
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) in position to tell persons not to energize the
FADEC 1(2).
(6) Put a container below the tube (60) connection to the pressure hose
(55) to collect the remaining fluid.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A473
Config-1 Nov 01/09
R
CES
Subtask 29-11-49-010-111
C. Get Access
(1) Open the left fan cowl door (Ref. TASK 71-13-00-010-040):
- FOR 1000EM1
437AL.
4. Procedure
_________
Subtask 29-11-49-020-114
(1) Remove the screw (20), the nut (60), and the clamps (3) and (4).
These items attach the hoses (5) and (10) to the bracket.
(2) Disconnect the hoses (5), (10) and (30) from the hydraulic control
unit and the pylon tube.
(3) Put blanking covers on the disconnected hoses (5), (10) and (30), the
hydraulic control unit and the pylon tube.
(5) Remove the screws (25), the nut (60) and the clamps (15).
These items attach the hoses (30) and (35) to the brackets, left and
right side.
(6) Disconnect the hoses (30) and (35) from the interface bracket, left
side.
(7) Disconnect the hose (35) from the interface bracket, right side.
(8) Put blanking covers on the disconnected hoses (30) and (35), and the
interface brackets.
(10) Remove the screws (25), the nut (60), and the clamps (3) and (45).
These items attach the hoses (50) and (55) to the brackets.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A474
Config-1 Nov 01/09
R
CES
(11) Disconnect the hoses (50) and (55) from the interface bracket (left
and right side).
(12) Put blanking covers on the disconnected hoses (50) and (55), and the
interface brackets.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A475
Config-1 Nov 01/09
CES
Hydraulic Tubes - Engine 1
Figure 417/TASK 29-11-49-991-332- 13 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A476
Config-1 Nov 01/09
CES
Hydraulic Tubes - Engine 1
Figure 417/TASK 29-11-49-991-332- 23 (SHEET 2)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A477
Config-1 Nov 01/09
R
CES
Hydraulic Tubes - Engine 1
Figure 417/TASK 29-11-49-991-332- 33 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A478
Config-1 Nov 01/09
CES
TASK 29-11-49-400-009
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A479
Config-1 Nov 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-124
(2) Make sure that the reservoir of the Green hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- On the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic reservoir:
- On the access door 195BB.
Subtask 29-11-49-941-100
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A480
Config-1 Nov 01/09
R
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- In the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
Subtask 29-11-49-010-112
C. Get Access
(1) Make sure that the left fan cowl door is open (Ref. TASK 71-13-00-
010-040):
- FOR 1000EM1
437AL.
(2) Make sure that the access platform is in position at the engine.
4. Procedure
_________
Subtask 29-11-49-420-109
(1) Remove the blanking covers from the hoses (50), (55) and the related
interface bracket ports.
(2) Connect the hoses (50) and (55) to the interface bracket (left and
right side).
(3) TORQUE the couplings of the hose (50) to between 6.10 and 6.78 m.daN
(44.98 and 49.99 lbf.ft).
(4) TORQUE the couplings of the hose (55) to between 3.05 and 3.39 m.daN
(22.49 and 24.99 lbf.ft).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A481
Config-1 Nov 01/09
R
CES
(6) Remove the blanking covers from the hoses (30),(35), the related
hydraulic control unit port and the related interface bracket ports.
(7) Connect the hose (30) to the hydraulic control unit and the interface
bracket (left side).
(8) Connect the hose (35) to the interface bracket (left and right side).
(9) TORQUE the couplings of the hoses (30) and (35) to between 1.27 and
1.41 m.daN (112.38 and 124.77 lbf.in).
(11) Remove the blanking covers from the hoses (5),(10), pylon tube ports
and hydraulic control unit ports.
(12) Connect the hoses (5) and (10) to the hydraulic control unit and the
pylon tube.
(13) TORQUE the couplings of the hose (5) to between 6.10 and 6.78 m.daN
(44.98 and 49.99 lbf.ft).
(14) TORQUE the couplings of the hose (10) to between 7.11 and 7.91 m.daN
(52.43 and 58.33 lbf.ft).
Subtask 29-11-49-710-075
B. Operational Test
(1) Do the operational test of the thrust reverser (Ref. TASK 78-31-00-
710-042).
(2) Make sure that there are no leaks from the connections.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A482
Config-1 Nov 01/09
R
CES
5. Close-up
________
Subtask 29-11-49-860-125
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-090
B. Close Access
(1) Close the left fan cowl door (Ref. TASK 71-13-00-410-040):
- FOR 1000EM1
437AL.
Subtask 29-11-49-942-076
C. Safety Precautions
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page A483
Config-1 Nov 01/09
R
CES
HYDRAULIC TUBES - ENGINE 1 - REMOVAL/INSTALLATION
_________________________________________________
TASK 29-11-49-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice(s)
No specific container 5 l (1.3208 USgal)
FOR FIN 1000EM1
No specific access platform 1.5 m (4 ft. 11 in.)
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 401
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-051
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 402
Config-2 Feb 01/10
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-11-49-010-050
C. Get Access
4. Procedure
_________
Subtask 29-11-49-020-050
(a) Cut and discard the lockwire from the hose (9).
(b) Hold the union (56) with an applicable wrench and disconnect the
hose (9) from the union.
(b) The bolts (16), (36) and (40) and the nut (18)
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 403
Config-2 Feb 01/10
CES
Hydraulic Tube Details
Figure 401/TASK 29-11-49-991-150
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 404
Config-2 Feb 01/10
CES
Hydraulic Tube Details
Figure 402/TASK 29-11-49-991-151
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 405
Config-2 Feb 01/10
CES
Hydraulic Tube Details
Figure 403/TASK 29-11-49-991-152
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 406
Config-2 Feb 01/10
CES
(c) The hoses (12) and (9) and the tube (10).
(3) Cut and discard the lockwire which safeties the connections on the
hoses (12) and (9) and the tube (10).
(a) Remove the nut (18) and the bolt (16) from the clamp (17).
(b) Hold the union (33) with an applicable wrench and disconnect the
hose (12).
(d) Disconnect the quick release coupling (1) at the aircraft pylon
interface and remove the hose (12).
(a) Hold the connection on the tube (10) with an applicable wrench
and loosen the hose.
(b) Hold the union (33) with an applicable wrench and disconnect the
tube (10).
(c) Remove the three bolts (40) and the top of the clamp (39) from
the engine.
(d) Safety the bottom of the clamp (39) to the raft (38) with the
temporary ties.
(e) Remove the three bolts (36) and the top of the clamp (37) from
the engine.
(f) Safety the bottom of the clamp (37) to the raft (34) with the
temporary ties.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 407
Config-2 Feb 01/10
CES
(g) Remove the temporary ties from the tube (10) and remove the tube
from the engine.
(7) Hold the quick release coupling (1) with an applicable wrench and
loosen the hose (12).
(8) Remove the quick release coupling (1) from the hose (12).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 408
Config-2 Feb 01/10
CES
TASK 29-11-49-400-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN A WELL
VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET THE CLEANING
FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY WITH WATER. GET
MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 409
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-Up
Subtask 29-11-49-860-050
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 410
Config-2 Feb 01/10
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-054
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
Subtask 29-11-49-010-054
C. Get Access
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 411
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-11-49-420-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Use a clean lint free cloth, made moist with the inhibited and
stabilized 1.1.1. trichloroethane (Material No. V01-002) and
clean the replacement parts and their interfaces.
(b) Use a clean dry lint free cloth and remove the dirty cleaning
fluid from the parts while they are wet.
(3) Lightly lubricate the threads and abutment faces of the hydraulic
tube/hose nuts, unions and couplings with the HYDRAULIC FLUIDS
(Material No. 02-003) used in the aircraft hydraulic system.
(a) Attach the quick release coupling (1) to the end connector of the
hose (12).
(b) Hold the quick release coupling (1) with an applicable wrench.
(c) TORQUE the connector nut of the hose (12) to between 900 and 1080
lbf.in (10.17 and 12.20 m.daN) (Ref. TASK 70-23-11-911-013).
(a) Make sure that these parts are installed in the positions they
were removed from (Ref. TASK 29-11-49-000-010).
- The clamps (17), (37) and (39)
- The bolts (16), (36) and (40) and the nut (18)
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 412
Config-2 Feb 01/10
CES
- The hoses (12) and (9) and the tube (10).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 413
Config-2 Feb 01/10
CES
(e) Safety the end of connections of the tube (10) and the hoses (12)
and (9) with lockwire (Material No. V02-126) (Ref. TASK 70-40-11-
911-014).
Subtask 29-11-49-710-050
B. Operational Test
(1) Do the operational test of Green hydraulic system (Ref. TASK 29-11-
00-710-001).
(2) Make sure that there are no leaks from the connections.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
5. Close-Up
________
Subtask 29-11-49-860-056
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-050
B. Close Access
Subtask 29-11-49-942-053
C. Safety Precautions
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 414
Config-2 Feb 01/10
CES
TASK 29-11-49-000-011
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice(s)
No specific access platform 1.5 m (4 ft. 11 in.)
No specific clean container min. capacity 2 USgal (7.5708 l)
No specific container 5 l (1.3208 USgal)
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 415
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-052
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 416
Config-2 Feb 01/10
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-11-49-010-051
C. Get Access
4. Procedure
_________
Subtask 29-11-49-680-050
(1) Put a clean container min. capacity in position below the hydraulic
pump.
(2) Cut and discard the lockwire from the connection of the hose (7).
(3) Hold the union (57) with an applicable wrench and disconnect the hose
(7) from the union.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 417
Config-2 Feb 01/10
CES
Subtask 29-11-49-020-051
(b) The bolts (13), (16), (36) and (40) and the nuts (15) and (18)
(c) The hoses (4), (6) and (7) and the tube (11).
NOTE : You must write the position of these parts. This makes
____
sure that they are installed in the correct position
during the installation task.
(2) Cut and discard the lockwire which safeties the connections on the
hoses (4), (6) and (7) and the tube (11).
(a) Remove the nuts (15) and (18) and the bolts (13) and (16) from
the clamps (14) and (17).
(b) Hold the union (32) with an applicable wrench and disconnect the
hose (4).
(c) Remove the hose (4) from the clamps (14) and (17).
(d) Disconnect the quick release coupling (2) at the aircraft pylon
interface and remove the hose (4).
(a) Hold the union (29) with an applicable wrench and disconnect the
hose (6).
(a) Hold the tube (11) with an applicable wrench and loosen the hose
(7).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 418
Config-2 Feb 01/10
CES
(b) Disconnect the hose from the tube (11).
(b) Hold the union (32) with an applicable wrench and disconnect the
tube (11).
(c) Remove the three bolts (40) and the top of the clamp (39) from
the engine.
(d) Safety the bottom of the clamp (39) to the raft (38) with
temporary ties.
(e) Remove the three bolts (36) and the top of the clamp (37) from
the engine.
(f) Safety the bottom of the clamp (37) to the raft (34) with
temporary ties.
(g) Hold the tube (11). Remove the temporary safety ties and remove
the tube from the engine.
Subtask 29-11-49-020-053
(b) The bolts (13), (16), (36) and (40) and the nuts (15) and (18)
(c) The hoses (4), (6) and (7) and the tube (11).
(2) Cut and discard the lockwire which safeties the connections on the
hoses (4), (6) and (7) and the tube (11).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 419
Config-2 Feb 01/10
CES
(3) Remove the upper hose (4).
(a) Remove the nuts (15) and (18) and the bolts (13) and (16) from
the clamps (14) and (17).
(b) Hold the union (32) with an applicable wrench and disconnect the
hose (4).
(c) Remove the hose (4) from the clamps (14) and (17).
(d) Disconnect the quick release coupling (2) at the aircraft pylon
interface and remove the hose (4).
(a) Hold the elbow (42) with an applicable wrench and disconnect the
hose (6).
(a) Hold the tube (11) with an applicable wrench and loosen the hose
(7).
(b) Hold the union (32) with an applicable wrench and disconnect the
tube (11).
(c) Remove the three bolts (40) and the top of the clamp (39) from
the engine.
(d) Safety the bottom of the clamp (39) to the raft (38) with
temporary ties.
(e) Remove the three bolts (36) and the top of the clamp (37) from
the engine.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 420
Config-2 Feb 01/10
CES
(f) Safety the bottom of the clamp (37) to the raft (34) with
temporary ties.
(g) Hold the tube (11). Remove the temporary safety ties and remove
the tube from the engine.
Subtask 29-11-49-020-054
(1) Hold the quick release coupling (2) with an applicable wrench and
loosen the hose (4).
(2) Remove the quick release coupling (2) from the hose (4).
(4) Remove the container from below the hydraulic pump and discard the
drained hydraulic fluid.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 421
Config-2 Feb 01/10
CES
TASK 29-11-49-400-011
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific lint free cloth
No specific warning notice(s)
No specific access platform 1.5 m (4 ft. 11 in.)
No specific container 5 l (1.3208 USgal)
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)
No specific Torque Wrench : range 180.00 to 1800.00 lbf.in
(2.00 to 20.00 m.daN)
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 422
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-053
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 423
Config-2 Feb 01/10
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
Subtask 29-11-49-941-055
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
Subtask 29-11-49-010-055
C. Get Access
(2) Make sure that the access platform is in position at the engine.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 424
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-11-49-420-054
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(2) Use a clean lint free cloth, made moist with the inhibited and
stabilized 1.1.1. trichloroethane (Material No. V01-002) and clean
the replacement parts and their interfaces.
(3) Use a clean, dry lint free cloth and remove the dirty cleaning fluid
from the parts while they are wet.
(4) Lightly lubricate the threads and abutment faces of the hydraulic
system tube/hose nuts, unions and couplings with the HYDRAULIC FLUIDS
(Material No. 02-003) used in the aircraft hydraulic system.
Subtask 29-11-49-420-055
(1) Attach the quick release coupling (2) to the end connector of the
hose (4).
(2) Hold the quick release coupling (2) with an applicable wrench.
(3) TORQUE the connector nut of the hose (4) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 425
Config-2 Feb 01/10
CES
Subtask 29-11-49-420-051
(1) Make sure that these parts are installed in the positions they were
removed from (Ref. TASK 29-11-49-000-011).
(b) The bolts (13), (16), (36) and (40) and the nuts (15) and (18)
(c) The hoses (4), (6) and (7) and the tube (11).
(a) Put the tube on the engine, in the correct position for
installation.
(b) Attach the connector nut of the tube to the union (32). Tighten
the connector nut with your hand.
(c) Loosely assemble the two halves of the clamp (39) and the three
bolts (40) to the raft (38).
(d) Remove the safety ties from the clamp (39) and the raft (38).
(e) Loosely assemble the two halves of the clamp (37) and the three
bolts (36) to the raft (34).
(f) Remove the safety ties from the clamp (37) and the raft (34).
(h) TORQUE the connector nut of the tube (11) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(i) TORQUE the bolts (36) and (40) to 100 lbf.in (1.13 m.daN)
(Ref. TASK 70-23-11-911-013).
(a) Connect the hose to the tube (11) and the union (35).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 426
Config-2 Feb 01/10
CES
(c) TORQUE the end connector of the hose (6) to between 135 and 145
lbf.in (1.52 and 1.63 m.daN) (Ref. TASK 70-23-11-911-013).
(d) Hold the tube (11) and TORQUE the end connector of the hose (6)
to between 135 and 145 lbf.in (1.52 and 1.63 m.daN) (Ref. TASK
70-23-11-911-013).
(a) Connect the hose to the tube (11) and the union (57).
(b) Hold the end of the tube (11) with an applicable wrench.
(c) TORQUE the connector nut of the hose (7) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(e) TORQUE the connector nut of the hose (7) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(a) Put the hose in to the clamps (14) and (17) in the correct
position for installation.
(d) TORQUE the connector nut of the hose (4) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(e) Connect the quick release coupling (2) at the aircraft pylon
interface.
(f) Install the bolt (13) and the nut (15) to the clamp (14).
(g) TORQUE the nut (15) to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-23-
11-911-013).
(h) Install the bolt (16) and the nut (18) to the clamp (17).
(i) TORQUE the nut (18) to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-23-
11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 427
Config-2 Feb 01/10
CES
(6) Safety the end connections of the tube (11) and the hoses (4), (6)
and (7) with lockwire (Material No. V02-126) (Ref. TASK 70-40-11-911-
014).
Subtask 29-11-49-420-053
(1) Make sure that these parts are installed in the positions they were
removed from (Ref. TASK 29-11-49-000-011).
(b) The bolts (13), (16), (36) and (40) and the nuts (15) and (18)
(c) The hoses (4), (6) and (7) and the tube (11).
(a) Put the tube on the engine, in the correct position for
installation.
(b) Attach the connector nut of the tube to the union (32). Tighten
the connector the nut with your hand.
(c) Loosely assemble the two halves of the clamp (39) and the three
bolts (40) to the raft (38).
(d) Remove the safety ties from the clamp (39) and the raft (38).
(e) Loosely assemble the two halves of the clamp (37) and the three
bolts (36) to the raft (34).
(f) Remove the safety ties from the clamp (37) and the raft (34).
(h) TORQUE the connector nut of the tube (11) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(i) TORQUE the bolts (36) and (40) to 100 lbf.in (1.13 m.daN)
(Ref. TASK 70-23-11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 428
Config-2 Feb 01/10
CES
(3) Install the hose (6).
(a) Connect the hose to the tube (11) and the elbow (42).
(c) TORQUE the end connector of the hose (6) to between 135 and 145
lbf.in (1.52 and 1.63 m.daN) (Ref. TASK 70-23-11-911-013).
(d) Hold the tube (11) and TORQUE the end connector of the hose (6)
to between 135 and 145 lbf.in (1.52 and 1.63 m.daN) (Ref. TASK
70-23-11-911-013).
(a) Connect the hose to the tube (11) and the union (57).
(b) Hold the end of the tube (11) with an applicable wrench.
(c) TORQUE the connector nut of the hose (7) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(e) TORQUE the connector nut of the hose (7) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(a) Put the hose into the clamps (14) and (17) in the correct
position for installation.
(d) TORQUE the connector nut of the hose (4) to between 855 and 945
lbf.in (9.66 and 10.67 m.daN) (Ref. TASK 70-23-11-911-013).
(e) Connect the quick release coupling (2) at the aircraft pylon
interface.
(f) Install the bolt (13) and the nut (15) to the clamp (14).
(g) TORQUE the nut (15) to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-23-
11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 429
Config-2 Feb 01/10
CES
(h) Install the bolt (16) and the nut (18) to the clamp (17).
(i) TORQUE the nut (18) to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-23-
11-911-013).
(6) Safety the end connections of the tube (11) and the hoses (4), (6)
and (7) with lockwire (Material No. V02-126) (Ref. TASK 70-40-11-911-
014).
Subtask 29-11-49-710-051
E. Operational Test
(2) Make sure that there are no leaks from the connections.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
5. Close-up
________
Subtask 29-11-49-860-054
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-051
B. Close Access
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 430
Config-2 Feb 01/10
CES
Subtask 29-11-49-942-050
C. Safety precautions
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 431
Config-2 Feb 01/10
CES
TASK 29-11-49-000-012
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice(s)
No specific clean container (minimum capacity) 2 USgal (7.5708 l)
No specific container 5 l (1.3208 USgal)
FOR FIN 1000EM1
No specific access platform 1.5 m (4 ft. 11 in.)
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 432
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-869-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-49-941-052
B. Safety Precautions
(2) Make sure that the engine 1 (2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 433
Config-2 Feb 01/10
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR1 pushbutton
switch is off.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to push the ENG/FADEC GND PWR1 pushbutton switch.
Subtask 29-11-49-010-052
C. Get Access
4. Procedure
_________
Subtask 29-11-49-680-051
(1) Put the clean container (minimum capacity) in position below the
hydraulic pump.
(2) Cut and discard the lockwire from the connection of the hose (8).
(3) Hold the union (55) with an applicable wrench and disconnect the hose
(8) from the union.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 434
Config-2 Feb 01/10
CES
Subtask 29-11-49-020-052
(a) The clamps (14), (17), (37) and (39) and the clip (53)
(b) The bolts (13), (16), (36), (40) and (54) and the nuts (15) and
(18)
(c) The hoses (3) and (8) and the tube (5).
NOTE : You must write the position of these parts. This makes
____
sure that they are installed in the correct position
during the installation task.
(2) Cut and discard the lockwire which safeties the connections on the
hoses (3) and (8) and the tube (5).
(a) Remove the nuts (15) and (18) and the bolts (13) and (16) from
the clamps (14) and (17).
(b) Hold the union (31) with an applicable wrench and disconnect the
hose (3).
(c) Remove the hose (3) from the clamps (14) and (17).
(d) Hold the hose (3) and disconnect it from the aircraft pylon
interface.
(a) Hold the union (31) with an applicable wrench and loosen the end
connector of the tube (5) and the nut (30).
(b) Hold the union (51) with an applicable wrench and loosen the end
connector of the tube (5).
(c) Remove the three bolts (40) and the top of the clamp (39) from
the engine.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 435
Config-2 Feb 01/10
CES
(d) Safety the bottom of the clamp (39) to the raft (38) with
temporary ties.
(e) Remove the three bolts (36) and the top of the clamp (37) from
the engine.
(f) Safety the bottom of the clamp (37) to the raft (34) with
temporary ties.
(g) Disconnect the end connectors of the tube (5) from the unions
(31) and (51) and remove the tube from the engine.
(a) Hold the union (52) with an applicable wrench and disconnect the
end connector of the hose (8).
(b) Hold the hose (8). Remove the bolt (54) which attaches the clip
(53) to the bracket.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 436
Config-2 Feb 01/10
CES
TASK 29-11-49-400-012
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 437
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-055
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 438
Config-2 Feb 01/10
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) on the access door
195BB to tell persons not to pressurize the Green hydraulic
reservoir.
Subtask 29-11-49-941-056
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
Subtask 29-11-49-010-056
C. Get Access
(2) Make sure that the access platform is in position at the engine.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 439
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-11-49-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Use a clean lint free cloth, made moist with inhibited and
stabilized 1.1.1. trichloroethane (Material No. V01-002) and
clean the replacement parts and their interfaces.
(b) Use a clean dry lint free cloth and remove the dirty cleaning
fluid from the parts while they are wet.
(3) Lightly lubricate the threads and abutment faces of the hydraulic
system tube/hose nuts, unions and couplings with the HYDRAULIC FLUIDS
(Material No. 02-003) used in the aircraft hydraulic system.
(4) Put the clip (53) on to the hose (8) in the position written on
removal (Ref. TASK 29-11-49-000-012).
Subtask 29-11-49-420-052
(1) Make sure that these parts are installed in the same positions they
were removed from (Ref. TASK 29-11-49-000-012):
(a) The clamps (14), (17), (37) and (39) and the clip (53)
(b) The bolts (13), (16), (36), (40) and (54) and the nuts (15) and
(18)
(c) The hoses (3) and (8) and the tube (5).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 440
Config-2 Feb 01/10
CES
(2) Install the tube (5):
(a) Put the tube on the engine, in the correct position for
installation.
(b) Attach the connector nuts of the tube (5) to the unions (31) and
(51). Tighten the connector nuts with your hand.
(d) TORQUE the nut (30) to between 120 and 150 lbf.in (1.35 and 1.69
m.daN) (Ref. TASK 70-23-11-911-013).
(e) Loosely assemble the two halves of the clamp (39) and the three
bolts (40) to the raft (38).
(f) Remove the safety ties from the clamp (39) and the raft (38).
(g) Loosely assemble the two halves of the clamp (37) and the three
bolts (36) to the raft (34).
(h) Remove the safety ties from the clamp (37) and the raft (34).
(j) TORQUE the connector nut of the tube (5) to between 215 and 245
lbf.in (2.42 and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
(l) TORQUE the connector nut of the tube (5) to between 215 and 245
lbf.in (2.42 and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
(m) TORQUE the bolts (36) and (40) to 100 lbf.in (1.13 m.daN)
(Ref. TASK 70-23-11-911-013).
(b) Attach the clip (53) to the bracket with the bolt (54).
(c) TORQUE the bolt (54) to 40 lbf.in (0.45 m.daN) (Ref. TASK 70-23-
11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 441
Config-2 Feb 01/10
CES
(e) TORQUE the connector nut of the hose (8) to between 215 and 245
lbf.in (2.42 and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
(g) TORQUE the connector nut of the hose (8) to between 215 and 245
lbf.in (2.42 and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
(a) Put the hose into the clamps (14) and (17) in the correct
position for installation.
(d) TORQUE the connector nut of the hose (3) to between 215 and 245
lbf.in (2.42 and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
(f) TORQUE the connector nut of the hose (3) to between 215 and 245
lbf.in (2.42 and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
(g) Install the bolt (13) and the nut (15) to the clamp (14).
(h) TORQUE the nut (15) to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-23-
11-911-013).
(i) Install the bolt (16) and the nut (18) to the clamp (17).
(j) TORQUE the nut (18) to 100 lbf.in (1.13 m.daN) (Ref. TASK 70-23-
11-911-013).
(5) Safety the end connections of the tube (5) and the hoses (3) and (8)
with lockwire (Material No. V02-126) (Ref. TASK 70-40-11-911-014).
(6) Remove the covers/caps/plugs from the adapter (1), the switch (3) and
the electrical connector (4).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 442
Config-2 Feb 01/10
CES
Subtask 29-11-49-710-052
C. Operational Test
(1) Do the operational test of the thrust reverser (Ref. TASK 78-31-00-
710-041).
(2) Make sure that there are no leaks from the connections.
(3) Make sure that the level of the hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
5. Close-up
________
Subtask 29-11-49-860-057
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-052
B. Close Access
Subtask 29-11-49-942-051
C. Safety Precautions
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 443
Config-2 Feb 01/10
CES
TASK 29-11-49-000-013
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 444
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-099
(3) Depressurize the reservoir of the Green hydraulic system (Ref. TASK
29-14-00-614-001).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 445
Config-2 Feb 01/10
CES
Subtask 29-11-49-941-085
B. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Green hydraulic
system.
Subtask 29-11-49-865-073
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH1 AND 3JH1 BEFORE 2KS1
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS1 OR 2KS2 FIRST.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 446
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-11-49-010-086
D. Get Access
(2) Put an access platform in position at the zones 410 and 470.
Subtask 29-11-49-040-050
E. Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-30-
00-040-013).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 447
Config-2 Feb 01/10
CES
Subtask 29-11-49-020-075
F. Removal of Components
4. Procedure
_________
Subtask 29-11-49-020-078
(a) Removal of the half clamp blocks (22) and (23) (detail C):
- Remove the bolts (24) and the washers (25).
- Remove the bolts (16) and the nuts (21) from the brackets (20).
- Remove the brackets (20).
- Remove the bolts (17) and the nuts (19).
- Remove the half clamp blocks (22) and (23) from the RIB 10.
- Remove and retain the bushings (18).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 448
Config-2 Feb 01/10
CES
(b) Removal of the clamp blocks (27), (28), and (29) (detail D):
- Remove the bolts (31), the washers (30) and the clamp block
(29).
- Move axially the clamp block (28) and remove it.
- Move axially the clamp block (27) and remove it from the
bracket (26).
- Remove and retain the bushings (32).
(c) Removal of the clamp blocks (45), (46), (47), (52), (53), and
(54) (detail E):
- Remove the bolts (59) and the washers (60).
- Remove the bolts (57), the washers (56) and the nuts (50).
- Remove the cover (58).
- Remove the spacers (55), (61) and the clamp block (45).
- Move axially the clamp block (46) and remove it.
- Move axially the clamp block (47) and remove it from the
bracket (48).
- Remove the clamp block (54).
- Move axially the clamp block (53) and remove it.
- Move axially the clamp block (52).
- Remove the clamp block (52) and the plate (51).
- Remove and retain the bushings (44) and (49).
(d) Removal of the clamp blocks (37), (38) and (39) (detail F):
- Remove the bolts (40) and the washers (41).
- Remove the bolts (42), the washers (43) and the nuts (36).
- Remove the bracket (33).
- Remove the clamp block (39).
- Move axially the clamp block (38) and remove it.
- Move axially the clamp block (37) and remove it from the
bracket (35).
- Remove and retain the bushings (34).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 449
Config-2 Feb 01/10
CES
Middle Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System
in the Engine Pylon
Figure 404/TASK 29-11-49-991-154- 12 (SHEET 1)
R EFF :
501-509, 511-526, 528-599,
29-11-49 Page 450
Config-2 Feb 01/10
CES
Middle Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System
in the Engine Pylon
Figure 404/TASK 29-11-49-991-154- 22 (SHEET 2)
R EFF :
501-509, 511-526, 528-599,
29-11-49 Page 451
Config-2 Feb 01/10
CES
(4) Removal of the middle pressure/suction/case drain/return piping:
- Remove the suction pipe (1) from the engine pylon.
- Remove the pressure pipe (2) from the engine pylon.
- Remove the case drain pipe (3) from the engine pylon.
- Remove the return pipe (4) from the engine pylon.
Subtask 29-11-49-020-080
(a) Removal of the clamp blocks (26), (27) and (28) (detail C):
- Remove the bolts (25) and the nuts (29).
- Remove the clamp blocks (26), (27) and (28) from the
longitudinal bulkhead (30).
- Remove and retain the bushings (24).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 452
Config-2 Feb 01/10
CES
Forward Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System
in the Engine Pylon
Figure 405/TASK 29-11-49-991-155
R EFF :
501-509, 511-526, 528-599,
29-11-49 Page 453
Config-2 Feb 01/10
CES
(4) Removal of the forward pressure/suction/case drain/return piping:
- Remove the suction pipe (5) from the engine pylon.
- Remove the pressure pipe (4) from the engine pylon.
- Remove the case drain pipe (3) from the engine pylon.
- Remove the return pipe (2) from the engine pylon.
Subtask 29-11-49-020-086
(2) Disconnect the pump delivery hose (1) from the wing pipe (13) and the
middle pipe (5).
(3) Remove the pump delivery hose (1) from the pylon.
(4) Disconnect the pump suction hose (2) from the wing pipe (12) and the
middle pipe (6).
(5) Remove the pump suction hose (2) from the pylon.
(6) Disconnect the thrust reverser hydraulic control unit return hose (3)
from the wing pipe (14) and the middle pipe (7).
(7) Remove the thrust reverser hydraulic control unit return hose (3)
from the pylon.
(8) Disconnect the pump case drain hose (4) from the wing pipe (11) and
the middle pipe (8).
(9) Remove the pump case drain hose (4) from the pylon.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 454
Config-2 Feb 01/10
CES
Aft Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in
the Engine Pylon
Figure 406/TASK 29-11-49-991-156
R EFF :
501-509, 511-526, 528-599,
29-11-49 Page 455
Config-2 Feb 01/10
CES
TASK 29-11-49-400-013
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 456
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 457
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-100
(1) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that warning notice(s) are in position to tell persons not
to pressurize the Green hydraulic system.
- On the HYD section of the overhead panel 40VU
- On the ground service panel 198CB.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 458
Config-2 Feb 01/10
CES
(7) Make sure that a warning notice is in position on the access door
195BB to tell persons not to pressurize the Green hydraulic
reservoir.
Subtask 29-11-49-865-074
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH1 AND 3JH1 BEFORE 2KS1
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS1 OR 2KS2 FIRST.
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 459
Config-2 Feb 01/10
CES
Subtask 29-11-49-010-087
C. Get Access
(1) Make sure that the left fan cowl is open (Ref. TASK 71-13-00-010-
010):
- FOR 1000EM1
437AL.
(2) Make sure that an access platform is in position at the zones 410 and
470.
(3) Make sure that a container is in position below the hydraulic lines.
Subtask 29-11-49-040-051
D. Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-30-
00-040-013).
Subtask 29-11-49-020-081
E. Removal of Components
(a) Make sure that the aft movable fairing is removed (Ref. TASK 54-
55-00-000-001).
(b) Make sure that the lower fairing is removed (Ref. TASK 54-56-00-
000-002).
(c) Make sure that the aft fixed fairing is removed (Ref. TASK 54-54-
00-000-001).
(2) Make sure that the fire extinguisher bottles are removed (Ref. TASK
26-21-41-000-001).
(4) Make sure that the bleed-air precooler exchangers are removed
(Ref. TASK 36-11-42-000-001).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 460
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-11-49-420-087
(4) Make sure that the hydraulic line end-fittings are serviceable.
(5) Put the pump delivery hose (1) in position in the engine pylon.
(6) Connect the pump delivery hose (1) to the wing pipe (13) and the
middle pipe (5).
(7) TORQUE the pump delivery hose (1) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(8) Put the pump suction hose (2) in position in the engine pylon.
(9) Connect the pump suction hose (2) to the wing pipe (12) and the
middle pipe (6).
(10) TORQUE the pump suction hose (2) to between 21.5 and 23.7 m.daN
(158.55 and 174.77 lbf.ft).
(11) Put the thrust reverser hydraulic control unit return hose (3) in
position in the engine pylon.
(12) Connect the thrust reverser hydraulic control unit return hose (3) to
the wing pipe (14) and the middle pipe (7).
(13) TORQUE the thrust reverser hydraulic control unit return hose (3) to
the wing pipe (14) to between 7 and 7.68 m.daN (51.62 and 56.63
lbf.ft).
(14) TORQUE the thrust reverser hydraulic control unit return hose (3) to
the middle pipe (7) to between 7.5 and 8.3 m.daN (55.30 and 61.20
lbf.ft).
(15) Put the pump case drain hose (4) in position in the engine pylon.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 461
Config-2 Feb 01/10
CES
(16) Connect the pump case drain hose (4) to the wing pipe (11) and the
middle pipe (8).
(17) TORQUE the pump case drain hose (4) to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
Subtask 29-11-49-420-081
(4) Make sure that the hydraulic line end-fittings are serviceable.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 462
Config-2 Feb 01/10
CES
- TORQUE the nut of the quick-release coupling (14) to between 12 and
13 m.daN (88.49 and 95.87 lbf.ft).
- Install the washers (7) and the bolts (6).
- Install the spacer (12), the washer (11) and the bolt (10).
- Tighten the bolts (6) and (10).
- Connect the suction pipe (5) to the quick-release coupling (15).
- TORQUE the nut of the quick-release coupling (15) to between 14.1
and 14.3 m.daN (103.98 and 105.45 lbf.ft).
- Install the washers (17), the bolts (16) and tighten.
(b) Installation of the clamp blocks (26), (27) and (28) (detail C):
- Install the bushings (24).
- Install the clamp blocks (26), (27) and (28) on the
longitudinal bulkhead (30).
- Install the nuts (29), the bolts (25) and tighten.
Subtask 29-11-49-420-082
(4) Make sure that the hydraulic line end-fittings are serviceable.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 463
Config-2 Feb 01/10
CES
(6) Connection of the middle pressure/suction/case drain/return piping at
the upper front spar:
- Use the SPECIAL WRENCH (98D54003500000) to connect the suction pipe
(1) to the suction pipe (9).
- Connect the pressure pipe (2) to the pressure pipe (8).
- Connect the case drain pipe (3) to the case drain pipe (7).
- Connect the return pipe (4) to the return pipe (6).
- Install the bolts (10), the washers (11), the nuts (5) and tighten.
- Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) to the
bolts (10) and the nuts (5).
(a) Installation of the clamp blocks (37), (38) and (39) (detail F):
- Install the bushings (34).
- Install the clamp block (37) on the bracket (35).
- Install the clamp blocks (38) and (39).
- Install the bracket (33).
- Install the bolts (42), the washers (43), the nuts (36) and
tighten.
- Install the bolts (40), the washers (41) and tighten.
(c) Installation of the clamp blocks (27), (28) and (29) (detail D):
- Install the bushings (32).
- Install the clamp block (27) on the bracket (26).
- Install the clamp blocks (28) and (29).
- Install the washers (30), the bolts (31) and tighten.
(d) Installation of the half clamp blocks (22) and (23) (detail C):
- Install the bushings (18).
- Install the half clamp blocks (22) and (23) on the RIB 10.
- Install the bolts (17) and the nuts (19).
- Install the brackets (20).
- Install the bolts (16) and the nuts (21) on the brackets (20).
- Install the bolts (24) and the washers (25).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 464
Config-2 Feb 01/10
CES
- Tighten the nuts (19) and (21) and the bolts (24).
Subtask 29-11-49-440-050
Subtask 29-11-49-420-083
E. Installation of Components
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 465
Config-2 Feb 01/10
CES
Subtask 29-11-49-410-070
Subtask 29-11-49-865-075
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 121VU HYDRAULIC/HYD POWER/Y 3803GX N30
R 121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
R 123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R FOR 1000EM1
R 49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
R 121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
R 49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
R 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-11-49-710-065
H. Do the operational test of the Green hydraulic system (Ref. TASK 29-11-
00-710-001).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 466
Config-2 Feb 01/10
CES
5. Close-up
________
Subtask 29-11-49-410-071
A. Close Access
Subtask 29-11-49-942-068
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-862-050
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 467
Config-2 Feb 01/10
CES
HYDRAULIC TUBES - ENGINE 1 - INSPECTION/CHECK
_____________________________________________
TASK 29-11-49-210-002
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 601
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-941-084
A. Safety Precautions
(2) Make sure that the engine 1 shutdown occurred not less than 5 minutes
before you do this procedure.
(4) Put a warning notice to tell persons not to energize the FADEC 1.
Subtask 29-11-49-010-085
B. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 602
Config-1 Aug 01/09
CES
Subtask 29-11-49-865-071
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-49-210-053
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 603
Config-1 Nov 01/08
CES
Hydraulic Hoses and Tubes
Figure 601/TASK 29-11-49-991-921- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 604
Config-1 Nov 01/08
CES
Hydraulic Hoses and Tubes
Figure 601/TASK 29-11-49-991-921- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 605
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
E. Nicks and Maximum depth cannot be If the damage is more than
scratches-tubes more than 0.0035 in. the allowable limits,
portion of suction (0.0889 mm) deep (not replace the hose-tube
hose-tube more than 10 percent of assembly (Ref. TASK 29-11-
assembly. wall thickness). 49-000-001) and (Ref. TASK
29-11-49-400-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 606
Config-1 May 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
A. Broken wire Maximum of three broken If damage is more than the
braids. wires per plait. allowable limits, replace
No more than six broken the hose-tube assembly
wires in an assembly. (Ref. TASK 29-11-49-000-
No more than six broken 002) and (Ref. TASK 29-11-
wires in each 1 ft. 49-400-002).
(0.30 m) of hose.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 607
Config-1 May 01/09
R
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
H. End-fitting Damage is permitted if If the end-fittings cannot
damaged flats. the damaged end-fittings keep the correct torque
can keep the correct value, replace the
torque value. hose-tube assembly
(Ref. TASK 29-11-49-000-
002) and (Ref. TASK 29-11-
49-400-002).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 608
Config-1 Aug 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
D. Internal blockage. None permitted. Remove the blockage or
replace the hose assembly
(Ref. TASK 29-11-49-000-
004) and (Ref. TASK 29-11-
49-400-004).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 609
Config-1 Aug 01/09
R
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R C. Gouged, nicked, Any number of gouges Repair per Eaton TF100-11.
R abraded or cut nicks, abrasions or cuts Repair (Ref. CMM 710017
R fire sleeves. to a depth of 0.030 in. Rep 11).
R (0.762 mm) or less. Any
R damage deeper than 0.030
R in. (0.762 mm) must be
R repaired.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 610
Config-1 Aug 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
J. Wear - tube Maximum depth cannot be If damage is more than
portion of upper more than 0.0028 in. allowable limits, replace
case drain (0.071 mm). the hose-tube assembly
hose-tube (Ref. TASK 29-11-49-000-
assembly. 003) and (Ref. TASK 29-11-
49-400-003).
5. Examine the hydraulic low pressure switch hose-tube assembly, look for:
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 611
Config-1 Aug 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
more than one thread. assembly (Ref. TASK 29-11-
49-000-005) and (Ref. TASK
29-11-49-400-005).
C. Dents. Two per linear foot (305 If the damage is more than
mm). Provided depth does the allowable limits,
not exceed 0.025 in. replace the tube assembly
(0.635 mm) (10 percent (Ref. TASK 29-11-49-000-
of tube O.D.) and radius 006) and (Ref. TASK 29-11-
is not less than 0.04 49-400-006).
in. (1.016 mm) (less
than 2 times the wall
thickness).
D. Flat areas. Maximun flat area cannot If the flat areas are more
be more than 0.5 in. than the allowable limits,
(12.7 mm) (not more than replace the tube assembly
3 times the tube O.D.). (Ref. TASK 29-11-49-000-
The contour change 006) and (Ref. TASK 29-11-
cannot be more than 0.05 49-400-006).
in. (1.27 mm) (20
percent of tube O.D.).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 612
Config-1 Aug 01/09
R
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
in bends. (0.0508 mm) (not more replace the tube assembly
than 10 percent of wall (Ref. TASK 29-11-49-000-
thickness). 006) and (Ref. TASK 29-11-
49-400-006).
5. Close-up
________
Subtask 29-11-49-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-865-072
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-49
Page 613
Config-1 May 01/09
R
CES
HYDRAULIC TUBES - ENGINE 1 - INSPECTION/CHECK
_____________________________________________
TASK 29-11-49-200-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. ANY UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND SOME PARTS.
1. __________________
Reason for the Job
This task gives the procedure for a visual inspection of the hydraulic hoses
and tubes without component removal.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 601
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-49-860-058
(4) Put a warning notice(s) on the access door 195BB to tell persons not
to pressurize the Green hydraulic reservoir.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 602
Config-2 Feb 01/10
CES
Subtask 29-11-49-941-053
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-11-49-010-053
C. Get Access
4. Procedure
_________
Subtask 29-11-49-110-051
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 603
Config-2 Feb 01/10
CES
(1) Clean the hydraulic tubes
(Ref. Fig. 601/TASK 29-11-49-991-153)
(a) Use a clean lint free cloth made moist with trichloroethane
inhibited and stabilized (Material No. V01-002) to clean the
tubes.
Subtask 29-11-49-210-050
B. Examine the hydraulic tubes with the inspection lamp and the inspection
mirror
(Ref. Fig. 601/TASK 29-11-49-991-153)
(a) If the tubes are loose, examine these items for damage, wear and
loss of torque:
1
_ The attachment bolts.
2
_ The attachment clips.
3
_ The wire that safeties the connections.
4
_ The tube connection nuts and the unions.
5
_ The attachment brackets.
(b) If one (some) of the items has (have) damage, wear or loss of
torque, reject it (them).
(2) Examine the hydraulic tubes connections for leaks. No leaks are
permitted.
1
_ Examine the attachment bolts and the tube connection nuts for
loss of torque.
2
_ If there is a loss of torque examine the bolts and the tube
connection nuts for damage and wear.
3
_ If you find damage or wear, reject it (them).
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 604
Config-2 Feb 01/10
CES
Engine Hydraulic Tubes
Figure 601/TASK 29-11-49-991-153
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 605
Config-2 Feb 01/10
CES
(3) Examine the general condition of the hydraulic tubes
1
_ If the tube(s) has (have) cracks, reject it (them).
2
_ If the tube(s) has (have) dents or damage, reject it (them).
5. Close-up
________
Subtask 29-11-49-942-052
A. Safety Precautions
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-49-410-053
B. Close Access
R
EFF :
501-509, 511-526, 528-599, 29-11-49
Page 606
Config-2 Feb 01/10
CES
PUMP - ENGINE (1030GK) - MAINTENANCE PRACTICES
______________________________________________
TASK 29-11-51-860-040
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-51
Page 201
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-51-869-053
4. Procedure
_________
EFF :
ALL 29-11-51
Page 202
Feb 01/10
CES
Green Engine Pump
Figure 201/TASK 29-11-51-991-001-A
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 203
Nov 01/08
CES
Green Engine Pump
Figure 201A/TASK 29-11-51-991-001
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 204
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-11-51-870-054
A. Bleeding
(1) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(7) Lift the guard and push the fire handle (the fire valves open) until
hydraulic fluid without air flows out from the hose into the
container. Pull the fire handle (the fire valves close) when bleeding
is completed.
(9) TORQUE the hose of the filter to between 215 and 280 lbf.in (2.42 and
3.16 m.daN).
(10) Push the fire handle (the fire handle valves open).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 205
Nov 01/08
CES
Subtask 29-11-51-710-060-A
B. Tests
(a) Do the operational test of the fire shut-off valve (Ref. TASK 29-
10-00-710-001).
(b) Examine the hydraulic connections of the fire shut-off valve for
leaks.
(2) Do an operational test of the thrust reverser system (Ref. TASK 78-
31-00-710-042).
(b) During the dry motoring, make sure that there are no leaks from:
- The hydraulic connection of the pump
- The Green engine pump case drain filter
- The interface between the pump and the accessory gearbox.
(c) Make sure that the clogging indicator of the Green engine-pump
case-drain filter is not extended.
(d) Make sure that the clogging indicator of the Green HP filter is
not extended.
(e) Make sure that the level of hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK
12-12-29-611-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 206
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 29-11-51-870-054-A
A. Bleeding
(1) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(7) Lift the guard and push the fire handle (the fire valves open) until
hydraulic fluid without air flows out from the hose into the
container. Pull the fire handle (the fire valves close) when bleeding
is completed.
(9) TORQUE the hose of the filter to between 17.84 and 20.35 lbf.ft (2.41
and 2.75 m.daN).
(10) Push the fire handle (the fire handle valves open).
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 207
Feb 01/10
CES
Subtask 29-11-51-710-060
B. Tests
(a) Do the operational test of the fire shut-off valve (Ref. TASK 29-
10-00-710-001).
(b) Examine the hydraulic connections of the fire shut-off valve for
leaks.
(c) During the dry motoring, make sure that there are no leaks from:
- The hydraulic connection of the pump
- The Green engine pump case drain filter
- The interface between the pump and the accessory gearbox.
(d) Make sure that the clogging indicator of the Green engine-pump
case-drain filter is not extended.
(e) Make sure that the clogging indicator of the Green HP filter is
not extended.
(f) Make sure that the level of hydraulic fluid in the Green
reservoir is correct. If necessary, fill the reservoir (Ref. TASK
12-12-29-611-001).
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 208
Feb 01/10
CES
(g) Do a check of the quantity of air in the Green hydraulic system
(Ref. TASK 29-00-00-210-001).
5. Close-up
________
Subtask 29-11-51-860-059
A. Close Access
EFF :
ALL 29-11-51
Page 209
Nov 01/08
CES
PUMP - ENGINE (1030GK) - REMOVAL/INSTALLATION
_____________________________________________
TASK 29-11-51-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 401
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-51-861-051
Subtask 29-11-51-860-054
(1) Do a visual check of the element of the Green engine 1 pump case
drain filter (1084GM), if you remove the pump:
- because of operation without fluid (dry running)
- or because of malfunction if you think that there is internal
damage.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 402
Config-1 Nov 01/08
CES
(2) Do also a visual check of the related Green HP filter element
(1048GM):
- if you find metal chips or decomposed hydraulic fluid (jelly) in
the filter element
- if you find contamination on the filters, flush the lines that
connect the pump to the filters.
(6) Put a warning notice(s) in position on the access door 195BB to tell
persons not to pressurize the Green hydraulic reservoir.
Subtask 29-11-51-941-052
C. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put a container below the Green engine pump to collect the remaining
fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 403
Config-1 Nov 01/08
CES
Subtask 29-11-51-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-51-010-052
E. Get Access
(1) Open the left fan cowl door 437AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-11-51-020-052
(1) Disconnect the electrical connector (1030GK-A) from the pump (35).
(2) Disconnect the case drain hose (20) from the union/reducer (25) on
the pump (35).
NOTE : Use a second wrench to hold the union/reducer (25) on the pump
____
(35) when you loosen the hose coupling nut.
(3) Remove the union/reducer (25) and the packing (30) from the case
drain port of the pump (35) and discard the packing (30).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 404
Config-1 Nov 01/08
CES
R Green Engine Pump (Vickers)
Figure 401/TASK 29-11-51-991-901
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-11-51
Page 405
Config-1 Feb 01/09
CES
R Green Engine Pump (Abex)
Figure 401A/TASK 29-11-51-991-901-A
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-11-51
Page 406
Config-1 Feb 01/09
CES
(4) Disconnect the suction hose/tube (10) from the union (15) on the pump
(35).
NOTE : Use a second wrench to hold the union (15) on the pump (35)
____
when you loosen the hose/tube coupling nut.
(5) Remove the union (15) and the packing (55) from the suction port of
the pump (35) and discard the packing (55).
(6) Disconnect the pressure hose/tube (5) from the union/reducer (65) and
the pump (35).
NOTE : Use a second wrench to hold the union/reducer (65) on the pump
____
(35) when you loosen the hose/tube coupling nut.
(7) Remove the union/reducer (65) and the packing (60) from the pressure
port on the pump (35) and discard the packing (60).
(b) Turn the pump (35) in a clockwise direction so that the nut goes
through thelarge part of the hole in the pump flange.
(c) Move the pump (35) forward and it from the engine.
(9) Remove the gasket (45) from the mount pad and discard the gasket
(45).
(10) Remove the packing (40) from the pump input splined-shaft and discard
the packing (40).
(11) Put protective covers on the end of the hose/tube assemblies, the
unions, the unions/reducers, the pump and the electrical connector.
(12) Put blanking plugs on the open end of the pump and on the gearbox
mount pad.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-11-51
Page 407
Config-1 Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 29-11-51-020-052-A
(1) Disconnect the electrical connector (4000GD) from the pump (35).
(2) Disconnect the case drain hose (20) from the union/reducer (25) on
the pump (35).
NOTE : Use a second wrench to hold the union/reducer (25) on the pump
____
(35) when you loosen the hose coupling nut.
(3) Remove the union/reducer (25) and the packing (30) from the case
drain port of the pump (35) and discard the packing (30).
(4) Disconnect the suction hose/tube (10) from the union (15) on the pump
(35).
NOTE : Use a second wrench to hold the union (15) on the pump (35)
____
when you loosen the hose/tube coupling nut.
(5) Remove the union (15) and the packing (55) from the suction port of
the pump (35) and discard the packing (55).
(6) Disconnect the pressure hose/tube (5) from the union/reducer (65) and
the pump (35).
NOTE : Use a second wrench to hold the union/reducer (65) on the pump
____
(35) when you loosen the hose/tube coupling nut.
(7) Remove the union/reducer (65) and the packing (60) from the pressure
port on the pump (35) and discard the packing (60).
(b) Turn the pump (35) in a clockwise direction so that the nut goes
through thelarge part of the hole in the pump flange.
(c) Move the pump (35) forward and it from the engine.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-11-51
Page 408
Config-1 Nov 01/08
CES
(9) Remove the gasket (45) from the mount pad and discard the gasket
(45).
(10) Remove the packing (40) from the pump input splined-shaft and discard
the packing (40).
(11) Put protective covers on the end of the hose/tube assemblies, the
unions, the unions/reducers, the pump and the electrical connector.
(12) Put blanking plugs on the open end of the pump and on the gearbox
mount pad.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-11-51
Page 409
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
TASK 29-11-51-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 410
Config-1 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
24-41-00-861-002 Energize the Aircraft Electrical Circuits from the
External Power
24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied
from the External Power
R 29-11-51-860-040 Hydraulic Maintenance Procedure After an Engine
R Installation (With Engine Pump Installed) or After an
R Engine Pump Installation
29-14-00-614-001 Depressurization of the Hydraulic Reservoirs
R
29-23-00-864-001 Depressurize the Green and Yellow Hydraulic Systems
after Operation of the PTU
R
71-13-00-010-040 Opening of the Fan Cowl Doors
71-13-00-410-040 Closing of the Fan Cowl Doors
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 411
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-51-860-055
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(2) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(4) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(5) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
(6) Make sure that the left fan cowl door 437AL is open (Ref. TASK 71-13-
00-010-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 412
Config-1 Nov 01/08
CES
Subtask 29-11-51-941-054
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the panel 40VU.
(5) Make sure that a container is below the Green engine pump to collect
the remaining fluid.
Subtask 29-11-51-865-057
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 413
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-11-51-640-051
(1) Apply OILS (Material No. 03-002) to the new packing (40).
R (a) Install the new packing (40) in the square section groove on the
R input splined shaft of the pump.
(3) Remove the blanking covers from the threads that attach the unions
(15), (25), the reducer (65) and from the ports of the pump (35).
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new packing (30),
new packing (55) and new packing (60).
(6) Install the union/reducer (65) in the pressure port of the pump (35).
(7) TORQUE the union/reducer to between 1350 and 1450 lbf.in (15.25 and
16.38 m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 414
Config-1 Feb 01/09
CES
Subtask 29-11-51-420-056
(2) Install the union (25) in the case drain port of the pump (35).
(3) TORQUE the union/reducer (25) to between 270 and 290 lbf.in (3.05 and
3.27 m.daN).
(5) Install the union (15) in the pump (35) suction port.
(6) TORQUE the union (15) to between 860 and 940 lbf.in (9.71 and 10.62
m.daN).
(7) Install the new gasket (45) on the gearbox mount pad.
(8) Install the new mount nut (50) loosely on the four studs on the pump
mount pad.
Subtask 29-11-51-420-055
(1) Put the pump (35) in position on the gearbox mount pad with the nuts
(50) through the large holes in the pump flange.
(2) Turn the pump (35) counterclockwise until it touches the studs.
(3) Do a running torque check of the nuts (50) with a torque wrench.
CAUTION : DISCARD THE NUT(S) IF YOU CAN TURN THEM BY HAND WITH NO
_______
RESISTANCE.
(a) Install new nuts (50) on the studs of the mount pad and turn the
nuts until resistance is felt.
(b) Set the torque wrench to 9.5 lbf.in (0.10 m.daN) and turn each
nut in the tightening direction. The nut(s) must not turn before
the set torque value.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 415
Config-1 Feb 01/09
R
CES
(c) If the nut(s) turn before you get to 9.5 lbf.in (0.10 m.daN)
torque, replace the nut(s) and do 4.C.(3) again for each
replacement nut.
(d) If the nut(s) pass the running torque check, do not remove the
nut(s) from the stud(s) and do step 4.C.(4).
(4) TORQUE the nuts (50) to between 260 and 320 lbf.in (2.93 and 3.61
m.daN).
(a) Connect the case drain hose (20) to the union (25).
(7) TORQUE the case drain hose coupling nut to between 270 and 300 lbf.in
(3.05 and 3.39 m.daN).
NOTE : Use a second wrench to hold the union (25) when you torque the
____
case drain hose coupling nut.
(8) Connect the suction hose adapter (70) to the union (15) in the pump
(35) suction port.
(10) TORQUE the coupling nut of the suction hose (10) to the adapter (70)
to between 800 and 900 lbf.in (9.04 and 10.17 m.daN).
(11) TORQUE the coupling nut of the adapter (70) to the union (15) to
between 800 and 900 lbf.in (9.04 and 10.17 m.daN).
NOTE : Use a second wrench to hold the union (15) when you torque the
____
hose adapter (70) coupling nut.
(13) TORQUE the hose (5) coupling nut to between 900 and 1000 lbf.in
(10.17 and 11.30 m.daN).
NOTE : Use a second wrench to hold the union/reducer (65) when you
____
torque the hose coupling nut.
(14) Remove the protective cover from the electrical connector (1030GK-A).
(15) Connect the electrical connector (1030GK-A) to the pump (35) and
tighten it by hand plus one-eighth turn.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-11-51
Page 416
Config-1 Feb 01/09
R
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 29-11-51-420-055-A
(1) Put the pump (35) in position on the gearbox mount pad with the nuts
(50) through the large holes in the pump flange.
(2) Turn the pump (35) counterclockwise until it touches the studs.
CAUTION : DISCARD THE NUT(S) IF YOU CAN TURN THEM BY HAND WITH NO
_______
RESISTANCE.
(a) Install new nuts (50) on the studs of the mount pad and turn the
nuts until resistance is felt.
(b) Set the torque wrench to 9.5 lbf.in (0.10 m.daN) and turn each
nut in the tightening direction. The nut(s) must not turn before
the set torque value.
(c) If the nut(s) turn before you get to 9.5 lbf.in (0.10 m.daN).
torque, replace the nut(s) and do 4.C.(3) again for each
replacement nut.
(d) If the nut(s) pass the running torque check, do not remove the
nut(s) from the stud(s) and do step 4.C.(4).
(4) TORQUE the nuts (50) to between 260 and 320 lbf.in (2.93 and 3.61
m.daN).
(a) Connect the case drain hose (20) to the union (30).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-11-51
Page 417
Config-1 Nov 01/08
CES
(7) TORQUE the coupling nut to between 215 and 245 lbf.in (2.42 and 2.76
m.daN).
NOTE : Use a second wrench to hold the union (30) when you torque the
____
hose coupling nut.
(9) TORQUE the coupling nut to between 800 and 900 lbf.in (9.04 and 10.17
m.daN).
NOTE : Use a second wrench to hold the union (15) when you torque the
____
hose coupling nut.
(11) TORQUE the hose (5) coupling nut to between 1140 and 1370 lbf.in
(12.88 and 15.48 m.daN).
NOTE : Use a second wrench to hold the union/reducer (65) when you
____
torque the hose coupling nut.
(12) Remove the protective cover from the electrical connector (4000GD).
(13) Connect the electrical connector (4000GD) to the pump (35). Tighten
the connector with your hand.
Subtask 29-11-51-865-058
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK, 1702GK.
R Subtask 29-11-51-860-062
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 418
Config-1 Nov 01/08
CES
5. Close-up
________
Subtask 29-11-51-942-052
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-51-410-052
B. Close Access
(1) Close the left fan cowl door 437AL (Ref. TASK 71-13-00-410-040).
R
Subtask 29-11-51-862-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-11-51
Page 419
Config-1 Nov 01/08
CES
PUMP - ENGINE (1030GK) - REMOVAL/INSTALLATION
_____________________________________________
TASK 29-11-51-000-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 401
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-51-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Green hydraulic reservoir.
Subtask 29-11-51-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 402
Config-2 Feb 01/10
CES
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the hydraulic connections of the engine pump to
collect the remaining fluid.
Subtask 29-11-51-010-050
C. Get Access
Subtask 29-11-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
4. Procedure
_________
Subtask 29-11-51-020-050
(1) Disconnect the electrical connector (5) from the pump (6).
(a) Put the clean container minimum capacity 2 US gal below the pump.
(b) Disconnect the pressure hose (2), the suction hose (1) and the
case drain hose (12) from the pump unions. Collect the hydraulic
fluid in the container.
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 403
Config-2 Feb 01/10
CES
Engine Pump
Figure 401/TASK 29-11-51-991-150
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 404
Config-2 Feb 01/10
CES
(3) Remove the unions:
(a) Remove the unions (3), (11) and (14) from the pump.
(b) Remove the packings (4), (15) and (16) from the union (3), the
packing (13) from the union (14) and the packing (10) from the
union (11). Discard the packings.
(a) Loosen the nuts (9) and turn the pump to put the nuts in the
large holes; remove the pump.
(5) Install covers/ blanking caps/ plugs to all the connections and
mating faces to prevent damage and contamination:
(a) Put covers on the mating faces of the pump and the gearbox.
(b) Put plugs on the openings of the pump and the hoses.
(c) Put blanking caps on the electrical connector and the electrical
receptacle.
(6) Remove the container from below the engine hydraulic pump and discard
the drained hydraulic fluid.
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 405
Config-2 Feb 01/10
CES
TASK 29-11-51-400-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 406
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 407
Config-2 Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-11-51-860-051
(1) Make sure that the Green hydraulic system is depressurized (Ref. TASK
29-23-00-864-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- on the ground service panel 197CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Green
hydraulic reservoir.
(6) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
- FOR 1000EM1
437AL, 438AR.
Subtask 29-11-51-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Green hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 408
Config-2 Feb 01/10
CES
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic connections of the
engine pump to collect the remaining fluid.
Subtask 29-11-51-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
4. Procedure
_________
Subtask 29-11-51-420-051
(1) Put new packing (16), packing (15) and packing (4) on the union (3),
packing (10) on the union (11) and packing (13) on the union (14)
(Ref. TASK 70-23-13-911-010).
(2) Install the unions (3), (11) and (14) in the pump (6).
(3) TORQUE the union (11) to between 22.13 and 24.46 lbf.ft (3.00 and
3.31 m.daN).
(4) TORQUE the union (14) to between 71.38 and 78.98 lbf.ft (9.67 and
10.70 m.daN).
(5) TORQUE the union (3) to between 59.55 and 65.81 lbf.ft (8.07 and 8.92
m.daN).
Subtask 29-11-51-630-050
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 409
Config-2 Feb 01/10
CES
(1) Remove the covers from the mating face of the pump and the gearbox.
(2) Remove the plugs from the openings of the pump and the hoses.
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Use a clean lint free cloth, made moist with cleaning fluid
(Material No. V01-002), to clean the hydraulic pump mating face
on the gearbox.
(4) Put a new seal (8) on the hydraulic pump shaft (Ref. TASK 70-23-13-
911-010).
(5) Lubricate the splines of the hydraulic pump shaft with engine oil
(Material No. V10-039).
Subtask 29-11-51-420-050
(1) Put the gasket (7) on the gearbox mating face (Ref. TASK 70-23-13-
911-010).
(2) Align the pump shaft with the gearbox splined drive and the slots in
the mounting flange with the mounting studs.
(3) Push the pump rearward until the mating faces touch. Turn the pump
counterclockwise until the ends of the slots come against the
mounting studs.
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 410
Config-2 Feb 01/10
CES
(5) TORQUE the nuts to between 260 and 320 lbf.in (2.93 and 3.61 m.daN)
(Ref. TASK 70-23-11-911-013).
Subtask 29-11-51-420-052
CAUTION : USE A SECOND WRENCH TO HOLD THE UNION DURING THE TORQUE
_______
PROCEDURE. THIS IS TO PREVENT DAMAGE TO THE PUMP.
(a) Connect the case drain hose (12) to the pump union.
(b) TORQUE the case drain hose nut to between 215 and 245 lbf.in
(2.42 and 2.76 m.daN) (Ref. TASK 70-23-11-911-013).
(b) TORQUE the hose nut to between 1520 and 1680 lbf.in (17.17 and
18.98 m.daN) (Ref. TASK 70-23-11-911-013).
(b) TORQUE the hose nut to between 855 and 945 lbf.in (9.66 and 10.67
m.daN) (Ref. TASK 70-23-11-911-013).
(a) Remove the blanking caps from the electrical connector (5) and
the electrical receptacle.
Subtask 29-11-51-865-052
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1701GK
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 411
Config-2 Feb 01/10
CES
Subtask 29-11-51-860-061
5. Close-up
________
Subtask 29-11-51-410-050
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-11-51
Page 412
Config-2 Feb 01/10
CES
VALVE - ENGINE PUMP FIRE (1046GK) - REMOVAL/INSTALLATION
________________________________________________________
TASK 29-11-52-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-52
Page 401
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-52-941-050
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
Subtask 29-11-52-864-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(2) Depressurize the Green Hydraulic system reservoir (Ref. TASK 29-14-
00-614-001).
EFF :
ALL 29-11-52
Page 402
Feb 01/10
CES
Subtask 29-11-52-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/G/ENG1 1703GK C13
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-52-010-050
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) below zone 574.
(3) Put clean MISCELLANEOUS (Material No. 19-003) below the engine pump
fire valve (5).
R (4) Put a CONTAINER 1 L (1/4 USGAL) below the access door opening, to
collect the hydraulic fluid.
Subtask 29-11-52-010-050-A
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) below zone 574.
(3) Put clean MISCELLANEOUS (Material No. 19-003) below the engine pump
fire valve (5).
R (4) Put a CONTAINER 1 L (1/4 USGAL) below the access door opening, to
collect the hydraulic fluid.
EFF :
ALL 29-11-52
Page 403
Feb 01/10
CES
Engine Pump Fire-Valve (1046GK)
Figure 401/TASK 29-11-52-991-001- 12 (SHEET 1)
EFF :
ALL 29-11-52
Page 404
Feb 01/98
CES
Engine Pump Fire-Valve (1046GK)
Figure 401/TASK 29-11-52-991-001- 22 (SHEET 2)
EFF :
ALL 29-11-52
Page 405
Feb 01/98
CES
**ON A/C ALL
4. Procedure
_________
Subtask 29-11-52-020-050
(1) Disconnect the cable connector (1) from the electrical connector (2).
(3) Hold the engine pump fire-valve (5) and disconnect the coupling-nuts
(6) and (3).
(4) Compress the compensated slide (4) to decrease its length. Remove the
engine pump fire-valve (5).
EFF :
ALL 29-11-52
Page 406
Feb 01/10
CES
TASK 29-11-52-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-52
Page 407
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-52-941-060
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (2) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the Green hydraulic system.
Subtask 29-11-52-860-050
(1) Make sure that the Green Hydraulic system is depressurized (Ref. TASK
29-00-00-864-001).
R (3) Make sure that the ACCESS PLATFORM 3M (10 FT) is below the zone 574.
EFF :
ALL 29-11-52
Page 408
Feb 01/10
CES
(4) Make sure that the access panels 574AB and 574BB are open.
Subtask 29-11-52-860-050-A
(1) Make sure that the Green Hydraulic system is depressurized (Ref. TASK
29-00-00-864-001).
R (3) Make sure that the ACCESS PLATFORM 3M (10 FT) is below the zone 574.
(4) Make sure that the access panels 574AB and 574BB are removed.
Subtask 29-11-52-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/G/ENG1 1703GK C13
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-52-420-054
EFF :
ALL 29-11-52
Page 409
Feb 01/10
CES
(2) Clean the component interfaces and the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(5) Make sure that the hydraulic line end-fittings are serviceable.
Subtask 29-11-52-420-052
(3) Extend the compensated slide (4) to engage the coupling-nut (3). Do
not tighten it fully.
(4) Make sure that the engine pump fire-valve (5) is correctly aligned,
and tighten the coupling-nuts (6) and (3).
(5) Connect the cable connector (1) to the electrical connector (2).
Subtask 29-11-52-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK, 1703GK.
Subtask 29-11-52-863-051
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
EFF :
ALL 29-11-52
Page 410
Feb 01/10
R
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-11-52-720-051
E. Test
(2) Do a functional test of the engine pump fire-valve (5) (Ref. TASK 29-
10-00-720-001).
(3) Examine the hydraulic connections of the engine pump fire-valve (5)
for leaks.
Subtask 29-11-52-720-051-A
E. Test
(2) Do an functional test of the engine pump fire-valve (5) (Ref. TASK
29-10-00-720-001).
(3) Examine the hydraulic connections of the engine pump fire-valve (5)
for leaks.
Subtask 29-11-52-864-052
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
EFF :
ALL 29-11-52
Page 411
Feb 01/10
CES
5. Close-up
________
Subtask 29-11-52-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-52-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-52-942-051
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-11-52
Page 412
Feb 01/10
CES
TASK 29-11-52-000-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-52
Page 413
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-11-52-941-057
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
Subtask 29-11-52-864-051
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(2) Depressurize the Green Hydraulic system reservoir (Ref. TASK 29-14-
00-614-001).
Subtask 29-11-52-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/G/ENG1 1703GK C13
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
EFF :
ALL 29-11-52
Page 414
Feb 01/10
CES
Actuator - Engine Pump Fire-Valve (1046GK)
Figure 402/TASK 29-11-52-991-002
EFF :
ALL 29-11-52
Page 415
May 01/00
R
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 29-11-52-010-053
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) in position, below zone 574.
Subtask 29-11-52-010-053-A
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) in position, below zone 574.
4. Procedure
_________
Subtask 29-11-52-020-051
(3) Remove the screw (10) and disconnect the bonding strap (9) from the
actuator (1).
(4) Loosen the screws (4) sufficiently to remove the clamp halves (3) and
(7) from the actuator (1). Remove and discard the O-rings (2).
(5) Remove the actuator (1), from the adaptor plate (5).
EFF :
ALL 29-11-52
Page 416
Feb 01/10
CES
(6) Put blanking covers on the openings of the adaptor plate (5), and the
actuator (1).
EFF :
ALL 29-11-52
Page 417
Feb 01/10
R
CES
TASK 29-11-52-400-002
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-52
Page 418
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-52-941-061
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (3) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the Green Hydraulic system.
Subtask 29-11-52-860-051
(1) Make sure that Green Hydraulic system is depressurized (Ref. TASK 29-
00-00-864-001).
EFF :
ALL 29-11-52
Page 419
Feb 01/10
CES
R (3) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
Subtask 29-11-52-860-051-A
(1) Make sure that Green Hydraulic system is depressurized (Ref. TASK 29-
00-00-864-001).
R (3) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
Subtask 29-11-52-865-056
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/G/ENG1 1703GK C13
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
4. Procedure
_________
Subtask 29-11-52-420-055
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
EFF :
ALL 29-11-52
Page 420
Feb 01/10
CES
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 29-11-52-420-053
CAUTION : MAKE SURE THAT THE ACTUATOR AND THE ENGINE PUMP FIRE VALVE
_______
TOUCH ACROSS THEIR FULL SURFACES AND CORRECTLY CONNECT WITH :
- THE DRIVE SHAFT OF THE ACTUATOR ENGAGED IN THE COUPLING OF
THE ENGINE PUMP FIRE VALVE
- THE DOWEL PIN IN THE ADAPTOR PLATE ENGAGED WITH THE HOLE IN
THE ACTUATOR ASSEMBLY.
(1) Remove the blanking covers from the actuator (1) and the adaptor
plate (5).
(2) Align the actuator (1) with the pin (6), and put the actuator (1) in
position on the adaptor plate (5).
(3) Make sure that the drive shaft of the actuator engages the engine
pump fire-valve correctly.
(4) Install the screws (4) into the clamp half (3), and install the new
O-rings (2) (Ref. TASK 20-29-00-911-001) onto the screws (4).
(5) Put the clamp halves (3) and (7) in position on the actuator assembly
(1) and the adaptor plate (5).
(6) Install the screws (4) into the clamp half (7).
(7) Put the bonding strap (9) in position on the actuator (1), and
install the screw (10) (Ref. TASK 20-28-00-912-004).
(8) Remove the blanking caps and connect the electrical connector (8).
EFF :
ALL 29-11-52
Page 421
Feb 01/10
R
CES
Subtask 29-11-52-865-057
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK, 1703GK.
Subtask 29-11-52-863-053
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
Subtask 29-11-52-720-052
E. Test
(1) Do a functional test of the engine pump fire-valve (Ref. TASK 29-10-
00-720-001).
Subtask 29-11-52-864-053
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
5. Close-up
________
Subtask 29-11-52-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-11-52
Page 422
Feb 01/10
R
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-11-52-410-052-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-52-942-055
B. Remove of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-11-52
Page 423
Feb 01/10
CES
VALVE - ENGINE PUMP FIRE (1046GK) - INSPECTION/CHECK
____________________________________________________
TASK 29-11-52-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-52
Page 601
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-11-52-941-055
A. Safety Precautions
Subtask 29-11-52-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/G/ENG1 1703GK C13
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
Subtask 29-11-52-010-052
C. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) below zone 574.
Subtask 29-11-52-010-052-A
C. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) below zone 574.
EFF :
ALL 29-11-52
Page 602
Feb 01/10
CES
Engine Pump Fire-Valve (1046GK)
Figure 601/TASK 29-11-52-991-003
EFF :
ALL 29-11-52
Page 603
Feb 01/98
CES
**ON A/C ALL
4. Procedure
_________
Subtask 29-11-52-210-052
(1) Examine the engine pump fire-valve (1) for damage, corrosion and
signs of leakage.
5. Close-up
________
Subtask 29-11-52-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-11-52-410-051-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-11-52
Page 604
Feb 01/10
CES
**ON A/C ALL
Subtask 29-11-52-865-054
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1702GK, 1703GK.
Subtask 29-11-52-942-052
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-11-52
Page 605
Feb 01/10
CES
GROUND CONNECTOR - SELF-SEALING - REMOVAL/INSTALLATION
______________________________________________________
TASK 29-11-63-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-63-860-050
EFF :
ALL 29-11-63
Page 401
Aug 01/99
CES
(3) Put the access platform in position below the ground service panel of
the Green hydraulic system.
(4) Put the warning notice in position to tell persons not to pressurize
the hydraulic systems:
- in the cockpit on the hydraulic section 40VU of the overhead panel.
(5) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(7) Put the container below the hydraulic connections of the ground
connectors to collect the hydraulic fluid.
4. Procedure
_________
Subtask 29-11-63-020-050
NOTE : The removal of the suction connector (1006GM) and the delivery
____
connector (1008GM) is the same. The procedure describes the
removal only for one connector.
(1) Disconnect the end-fitting (1) from the ground connector (5).
(2) Put blanking plugs on the disconnected end-fitting (1) and the ground
connector (5).
(4) Remove the mounting flange (4) with the ground connector (5) from the
ground service panel (3).
EFF :
ALL 29-11-63
Page 402
Aug 01/99
CES
Self-Sealing Ground Connectors of the Green Hydraulic System
Figure 401/TASK 29-11-63-991-001
EFF :
ALL 29-11-63
Page 403
Aug 01/99
CES
TASK 29-11-63-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific hydraulic ground cart
No specific warning notice
No specific access platform 1.75 m (5 ft. 9 in.)
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-11-63
Page 404
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-11-63-860-051
(2) Make sure that the warning notice is in position to tell persons not
to pressurize the hydraulic systems:
- in the cockpit on the hydraulic section 40VU of the overhead panel.
(3) Make sure that the Green hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Green hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(6) Make sure that the access platform is in position below the service
panel of the Green hydraulic system.
(7) Make sure that the container is in position below the hydraulic
connections of the ground connectors.
EFF :
ALL 29-11-63
Page 405
Aug 01/99
CES
4. Procedure
_________
Subtask 29-11-63-420-050
(3) Make sure that the union nut (6) engages correctly with the ground
connector (5).
(4) Remove the old sealant from the surface of the mounting flange (4)
and the ground service panel (3).
(5) Install the ground connector (5) in the mounting flange (4).
(6) Apply SEALANTS (Material No. 09-019) to the mating surface of the
mounting flange (4).
(7) Remove the blanking plugs from the end-fitting (1) and the ground
connector (5).
(8) Install the ground connector (5) with the mounting flange (4) at the
ground service panel (3).
(9) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (7).
EFF :
ALL 29-11-63
Page 406
Aug 01/99
CES
(11) TORQUE the nuts to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).
(13) Connect the line-end fitting (1) to the ground connector (5).
(14) TORQUE the line-end fitting (1) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(15) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
003) to the surface of the mounting flange (4).
Subtask 29-11-63-790-050
B. Leak Test
(3) Do a check of the ground connector (5) for leaks. No leaks are
permitted.
(6) Make sure that, before you install the union nut (6), no hydraulic
fluid comes out of the ground connector (5).
5. Close-up
________
Subtask 29-11-63-860-052
(2) Remove the access platform from below the ground service panel of the
Green hydraulic system.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-11-63
Page 407
Aug 01/99
CES
(4) Install the access panel 197BB.
EFF :
ALL 29-11-63
Page 408
Aug 01/99
CES
BLUE MAIN HYDRAULIC POWER - DESCRIPTION AND OPERATION
_____________________________________________________
1. General
_______
The Blue hydraulic system is one of the three systems which supply the
aircraft with hydraulic power. The system supplies some flight controls and
also the Constant Speed Motor/Generator (CSM/G) when it is necessary.
Most of the components of the system are installed in the Blue hydraulic
compartment. The compartment is in the left-hand belly fairing, forward of
the main landing-gear compartment. The reservoir and the Low Pressure (LP)
filter are not in the hydraulic compartment. They are in the left-hand belly
fairing aft of the main landing-gear compartment. The Blue hydraulic system
is hydraulically isolated from the other two main systems. It is not
possible for hydraulic fluid to go from one system to any other system.
The system operates at a nominal pressure of 3000 psi (206 bar). It can
provide 32 l/min (8.45 USgal) from the electric pump. The return (LP) part
of the system is pressurized to 50 psi (3.5 bar). It is possible to
pressurize the High Pressure (HP) system from any of three different
sources:
- the electric pump,
- the Ram Air Turbine (RAT) (Ref. 29-22-00),
- the ground supply connections.
Operation of the system is usually automatic, but the crew can control parts
of the system from the flight compartment if required.
2. __________________
Component Location
EFF :
ALL 29-12-00
Page 1
Feb 01/08
CES
R Component Location - Sheet 1
Figure 001
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-00
Page 2
Aug 01/07
CES
Blue Hydraulic System - Component Location - Sheet 1
Figure 001A
R
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-306,
29-12-00
Page 3
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,
EFF :
ALL 29-12-00
Page 4
Feb 01/10
CES
Blue Hydraulic System - Component Location - Sheet 1
Figure 001B
R
EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
29-12-00
Page 5
Feb 01/10
CES
Component Location - Sheet 1
R Figure 001C
R
EFF :
401-403, 29-12-00
Page 6
Aug 01/07
CES
R Blue Hydraulic System - Component Location - Sheet 1
R Figure 001D
R
EFF :
404-499, 29-12-00
Page 7
Aug 01/07
CES
Blue Hydraulic System - Component Location - Sheet 2
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 501-509, 511-526,
29-12-00
Page 8
Feb 01/10
528-599,
CES
Component Location - Sheet 2
Figure 002A
R
EFF :
401-499, 29-12-00
Page 9
Aug 01/07
CES
Component Location - Sheet 3
Figure 003
R
EFF :
001-049, 051-058, 101-101, 29-12-00
Page 10
Aug 01/07
CES
Blue Hydraulic System - Component Location - Sheet 3
Figure 003A
R
EFF : 059-099, 102-149, 151-199, 201-233,
236-238, 301-306, 401-403,
29-12-00
Page 11
Feb 01/08
CES
Blue Hydraulic System - Component Location - Sheet 3
Figure 003B
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-00
Page 12
Feb 01/10
CES
Reservoir, LP Filter and Check Valves - Component Location
Figure 004
EFF :
ALL 29-12-00
Page 13
Aug 01/07
R
CES
Ground Service Panel - Component Location
Figure 005
EFF :
ALL 29-12-00
Page 14
Aug 01/07
R
CES
Electric Components - Component Location
Figure 006
R
EFF :
ALL 29-12-00
Page 15
Aug 01/07
CES
Blue HYD Equipment on Left Wing - Component Location
Figure 007
R
EFF :
ALL 29-12-00
Page 16
Aug 01/07
CES
Blue HYD Equipment on Right Wing - Component Location
Figure 008
EFF :
ALL 29-12-00
Page 17
Aug 01/07
R
CES
**ON A/C 001-049, 051-058, 101-101,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
2000GQ RSVR-B 197 197EB 29-12-41
2002GM FILTER-RSVR RETURN, B 197 195FB 29-12-44
2006GM GND CNCTR-SELF SEALING, B SUCTION 197 197EB 29-10-00
2008GM GND CNCTR-SELF SEALING, B DELIVERY 197 197EB 29-10-00
2022GM CHECK VALVE-HP MANIFOLD RETURN, B 195 195BB 29-10-00
2040GM CHECK VALVE-EMER GEN CASE DRAIN, B 147 734 29-10-00
2041GM CHECK VALVE-ELEC PUMP CASE DRAIN, B 195 195BB 29-10-00
2048GM FILTER-HP, B 195 195BB 29-12-45
2050GM CHECK VALVE-ELEC PUMP DELIVERY, B 195 195BB 29-12-36
2055GM CHECK VALVE-RAT DELIVERY, B 195 195BB 29-10-00
2057GM CHECK VALVE-RAT ACTUATOR, B 195 195BB 29-10-00
2059GM CHECK VALVE-HP FILTER, B 195 195BB 29-10-00
2063GM RELIEF VALVE-HP, B 195 195BB 29-12-32
2064GM PRIORITY VALVE-B 195 195BB 29-12-33
2070GM ACCU-B PWR 195 195BB 29-12-42
2071GM VALVE-NITROGEN CHARGING, B PWR ACCU 195 195BB 29-20-00
2072GM PRESS GAGE-B PWR ACCU 195 195BB 29-30-00
2075GJ ELEC PUMP-B 195 195BB 29-12-51
2084GM FILTER-ELEC PUMP CASE DRAIN, B 195 195BB 29-12-43
2092GM DAMPENER-HYD PULSATION, B ELEC PUMP 195 195BB 29-12-46
2144GM CHECK VALVE-CSM/G RETURN, B 147 734 29-10-00
2170GM CHECK VALVE-FLAP WTB B RETURN, L 584 575DB
WING
2187GM VALVE-FLUID SAMPLING, B HP MANIFOLD 195 195BB 29-12-34
2264GM VALVE-DRAIN, B RSVR 197 197EB 29-12-35
2405GM CHECK VALVE-FLAP WTB B RETURN, R 684 675DB
WING
2410GM CHECK VALVE-SLAT WTB B RETURN, L 522 522SB
WING
2411GM CHECK VALVE-SLAT WTB B RETURN, R 622 622SB
WING
2467GM CHECK VALVE-SLATS CASE DRAIN, B 148 734 29-10-00
2706GJ CT-B ELEC PUMP 107VU 126 822 29-12-15
2707GJ DET-PHASE UNBALANCE, B ELEC PUMP 126 822 29-12-18
R
EFF :
001-049, 051-058, 101-101, 29-12-00
Page 18
Aug 01/07
CES
**ON A/C 059-061, 102-105, 201-203,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
R
EFF :
059-061, 102-105, 201-203, 29-12-00
Page 19
Aug 01/07
CES
R **ON A/C 062-099, 106-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
R
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-12-00
Page 20
Feb 01/10
528-599,
CES
**ON A/C ALL
3. __________________
System Description
The electric pump 2075GJ usually pressurizes the HP circuit. The electric
pump is installed in the Blue hydraulic compartment. An acoustic filter is
part of the suction pipe to the electric pump. A pulsation dampener 2092GM
is installed immediately downstream of the electric pump in the HP line. It
smoothes the output from the electric pump.
The suction, pressure and case drain lines connected to the electric pump
are all flexible hoses. There is a self-sealing connection on the suction
line and check valves in the pressure and case drain lines. Together, they
make it possible to replace the electric pump without a large loss of fluid.
Anti-vibration mounts support the electric pump.
The electric pump starts automatically when any one of the engines starts.
It then operates continuously until the two engines are stopped. A
pushbutton (P/B) switch in the flight compartment makes it possible for the
crew to stop the electric pump.
EFF :
ALL 29-12-00
Page 21
Feb 01/10
CES
Blue Hydraulic System - Schematic
Figure 009
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-00
Page 22
Aug 01/07
CES
Blue Hydraulic System - Schematic
Figure 009A
R
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-399, 401-403,
29-12-00
Page 23
Feb 01/08
CES
Blue Hydraulic System - Schematic
Figure 009B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-12-00
Page 24
Feb 01/10
CES
It is also possible to pressurize the system with the electric pump when the
engines are stopped. A P/B switch on the maintenance panel 50VU in the
flight compartment stops the automatic function and starts the electric
pump.
The case drain fluid from the electric pump assembly goes to the LP circuit
through a check valve 2041GM and a filter 2084GM. The seal drain fluid goes
through a connection into the seal drain system (Ref. 29-17-00).
The Ram Air Turbine (RAT) can also supply the Blue hydraulic system with HP
fluid (Ref. 29-22-00). The RAT operates automatically when there is a total
AC failure. It is also possible to operate the RAT from the flight
compartment.
The ground service panel for the Blue hydraulic system is in the left-hand
belly fairing, aft of the main landing-gear compartment. The components and
connections which are necessary to service the Blue hydraulic system (not
including the pressurization connection for the reservoir) are installed
together in a group on it. The ground service panel has these components on
it:
- the ground test suction and delivery connectors 2006GM and 2008GM,
- the depressurization valve 2087GM of the reservoir,
- the drain valve 2264GM of the reservoir,
- the RAT control panel.
R
EFF :
ALL 29-12-00
Page 25
Aug 01/07
CES
The supply to all of the consumers goes through the HP manifold 2011GM. The
supply to all of the consumers other than the slat motor and CSM/G also goes
through the Leakage Measurement System (LMS) manifold.
The HP manifold has ports which connect it to other parts of the system as
follows:
- a system pressure inlet from the pump, RAT and ground supply,
- two outlets to the LMS manifold,
- one outlet to the slat motor and CSM/G,
- one outlet to the RAT,
- one connection to/from the system accumulator 2070GM,
- one outlet to the return (LP) circuit.
The supply to all of the consumers goes through the HP manifold 2111GM. The
supply to all of the consumers other than the slat motor and CSM/G also goes
through the Leakage Measurement System (LMS) manifold.
The HP manifold has ports which connect it to other parts of the system as
follows:
- a system pressure inlet from the pump, RAT and ground supply,
- two outlets to the LMS manifold,
- one outlet to the slat motor and CSM/G,
- one outlet to the RAT,
- one connection to/from the system accumulator 2070GM,
- one outlet to the return (LP) circuit.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-306, 401-499, 501-509,
29-12-00
Page 26
Feb 01/10
511-526, 528-599,
CES
The pressure switch monitors the output pressure of the electric pump. The
check valve stops the flow of hydraulic fluid toward the electric pump if
the system is pressurized from another source.
The HP manifold has ports which connect it to other parts of the system as
follows:
- a system pressure inlet from the pump, RAT and ground supply,
- one outlet to the flight controls in the rear section, the LH wing and the
RH wing,
- one outlet is plugged,
- one outlet to the slat motor and CSM/G,
- one outlet to the RAT,
- one connection to/from the system accumulator 2070GM,
- one outlet to the return (LP) circuit.
The supply to all of the consumers goes through the HP manifold. The supply
to all of the consumers other than the slat motor and CSM/G also goes
through the Leakage Measurement System (LMS) manifold 2146GM.
The HP manifold has ports which connect it to other parts of the system as
follows:
- a system pressure inlet from the pump, RAT and ground supply,
- two outlets to the LMS manifold,
- one outlet to the slat motor and CSM/G,
- one outlet to the RAT,
- one connection to/from the system accumulator 2070GM,
- one outlet to the return (LP) circuit.
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-00
Page 27
Feb 01/10
CES
**ON A/C 001-049, 051-058, 101-101,
A solenoid valve 2150GP on the HP manifold controls the flow of fluid to the
LMS manifold. The solenoid valve is operated from the maintenance panel 50VU
in the flight compartment. A HP filter 2048GM is installed on the system
pressure inlet of the HP manifold. The filtration rating of the filter is 15
microns.
Two pressure switches 2151GN and 10CE-1 on the HP manifold monitor the
pressure in the system. The pressure switch 2151GN sends data to the ECAM
and warning systems. The pressure switch 10CE-1 sends data to the flight
control system only. A pressure transmitter 2065GN transmits pressure data
to the ECAM and warning system.
The priority valve 2064GM is also installed on the HP manifold. It stops the
supply of fluid to non-essential consumers (slats and CSM/G) if the pressure
in the system is too low. The priority valve closes (and stops the supply)
when the pressure decreases to 130 +0 -3 bar (1885 +10 -43 psi). The valve
opens when the pressure increases to 140 +0 -5 bar (2030 +0 -72,5 psi).
The check valves 2022GM, 2057GM and 2059GM are installed on the HP manifold
to control the flow of fluid to and from the manifold.
The LMS manifold 2146GM makes it possible to measure the internal leakage of
groups of consumers. The HP supply is divided into three separate outputs,
one to each of:
- the flight controls in the LH wing,
- the flight controls in the RH wing,
EFF :
001-049, 051-058, 101-101, 29-12-00
Page 28
Feb 01/08
R
CES
- the flight controls in the tail section.
A solenoid valve on the HP manifold controls the flow of fluid to the LMS
manifold. The solenoid valve is operated from the maintenance panel 50VU in
the flight compartment. A HP filter 2048GM is installed on the system
pressure inlet of the HP manifold. The filtration rating of the filter is 15
microns.
Two pressure switches 2151GN and 10CE-1 on the HP manifold monitor the
pressure in the system. The pressure switch 2151GN sends data to the ECAM
and warning systems. The pressure switch 10CE-1 sends data to the flight
control system only. A pressure transmitter 2065GN transmits pressure data
to the ECAM and warning system.
The priority valve 2064GM is also installed on the HP manifold. It stops the
supply of fluid to non-essential consumers (slats and CSM/G) if the pressure
in the system is too low. The priority valve closes (and stops the supply)
when the pressure decreases to 130 +0 -3 bar (1885 +10 -43 psi). The valve
opens when the pressure increases to 140 +0 -5 bar (2030 +0 -72,5 psi).
Check valves are installed on the HP manifold to control the flow of fluid
to and from the manifold.
The LMS manifold 2146GM makes it possible to measure the internal leakage of
groups of consumers. The HP supply is divided into three separate outputs,
one to each of:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-399, 401-403,
29-12-00
Page 29
Feb 01/08
CES
- the flight controls in the LH wing,
- the flight controls in the RH wing,
- the flight controls in the tail section.
Two pressure switches 2151GN and 10CE-1 on the HP manifold monitor the
pressure in the system. The pressure switch 2151GN sends data to the ECAM
and warning systems. The pressure switch 10CE-1 sends data to the flight
control system only. A pressure transmitter 2065GN transmits pressure data
to the ECAM and warning system.
The priority valve 2064GM is also installed on the HP manifold. It stops the
supply of hydraulic fluid to non-essential consumers (slats and CSM/G) if
the pressure in the system is too low. The priority valve closes (and stops
the supply) when the pressure decreases to 130 +0 -3 bar (1885 +10 -43 psi).
The valve opens when the pressure increases to 140 +0 -5 bar (2030 +0 -72,5
psi).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-12-00
Page 30
Feb 01/10
528-599,
CES
The ultrasonic flowmeter (USF) makes it possible to measure the internal
leakage of groups of consumers. The HP hydraulic supply through the solenoid
valve 2150GP is divided into three separate outputs, one to each of:
- the flight controls in the LH wing,
- the flight controls in the RH wing,
- the flight controls in the tail section.
- from the HP manifold, through the LMS manifold (upstream of the priority
valve):
- the LH and RH spoiler 3,
- the LH and RH ailerons,
- the LH and RH slat Wing Tip Brake (WTB),
- the LH and RH flap (WTB),
- the LH and RH elevators,
- the rudder.
- from the HP manifold, upstream of the LMS manifold and priority valve:
- the RAT.
NOTE : The supply to the RAT is for ground test and retraction of the RAT
____
when the aircraft is on the ground only.
The internal leakage is measured with the hydraulic supply from the Blue
electric pump and the ultrasonic flowmeter (USF) (Ref. 29-19-00).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-00
Page 31
Feb 01/10
511-526, 528-599,
CES
- from the HP manifold, through the solenoid valve 2150GP and upstream of
the priority valve:
- the LH and RH spoiler 3,
- the LH and RH ailerons,
- the LH and RH slat Wing Tip Brake (WTB),
- the LH and RH flap (WTB),
- the LH and RH elevators,
- the rudder.
- from the HP manifold, upstream of the solenoid valve 2150GP and the
priority valve:
- the RAT.
NOTE : The supply to the RAT is for ground test and retraction of the RAT
____
when the aircraft is on the ground only.
The LP circuit returns the fluid from the consumers to the reservoir. The
case drain of the electric pump and the return from the HP manifold are also
connected to the LP circuit. Check valves are installed in the system. They
control the flow of fluid in the system. The check valves also give
protection to the main system if a sub-system has a leak. Part of the LP
circuit is also used in the reservoir filling system (Ref. 29-16-00).
The LP fluid goes through the LP filter 2002GM immediately before it gets to
the reservoir. The filter has a filtration rating of 3 microns. If the
filter element clogs, a by-pass operates and unfiltered fluid goes to the
reservoir. A temperature sensor 2381GR attached to the outlet of the LP
filter monitors the temperature of the fluid. The temperature information is
sent to the ECAM and warning systems (Ref. 29-33-00). The LP filter is
installed in the left-hand belly fairing, aft of the main landing-gear
compartment.
A filter 2084GM is installed in the case drain line of the electric pump
which goes to the LP circuit. The filter has a filtration rating of 15
microns.
The system reservoir 2000GQ is installed in the left-hand belly fairing aft
of the main landing-gear compartment together with the LP filter. The
reservoir holds a supply of fluid. It also makes allowance for differences
in the quantity of fluid in the system (because of changes in the positions
of jacks, for example).
EFF :
ALL 29-12-00
Page 32
Feb 01/08
R
CES
The reservoir is filled through the reservoir filling system (Ref. 29-16-00)
which is operated from the ground service panel of the Green hydraulic
system. A reservoir drain valve is installed on the ground service panel of
the Blue hydraulic system.
The reservoir is pressurized with air to 3.5 bar (50 psi) (to stop
cavitation at the inlet to the electric pump). The supply of air comes from
the aircraft pneumatic system (Ref. 36-00-00). It is also possible to
pressurize the reservoir from a ground supply (Ref. 29-14-00). A
depressurization valve 2087GM is installed on the ground service panel of
the Blue hydraulic system. A pressure relief valve 2005GM and a pressure
gage 2383GM are installed on the the reservoir.
4. Power
____________
Supply
(Ref. Fig. 010, 011)
5. _____________________
Component Description
A. Reservoir 2000GQ
(Ref. Fig. 012)
The reservoir 2000GQ is made of two molded light alloy sections which are
welded together to make a cylindrical shape. The top of the reservoir has
a manifold for the components of the reservoir pressurization system
(Ref. 29-14-00). The bottom of the reservoir has three ports for the
hydraulic connections. The connections are for:
- the suction line,
- the return line,
- the drain line.
The drain valve is on the ground service panel, not on the reservoir as
in the Green and Yellow hydraulic systems. The reservoir also has flanges
to attach the quantity indicator/transmitter and the low level switch
(Ref. 29-31-00).
The inside of the reservoir has baffles which give a supply of fluid for
20 s under negative g conditions. The baffles also form an
anti-emulsion device which limits the emulsion of the fluid when there is
a large return flow.
EFF :
ALL 29-12-00
Page 33
Feb 01/08
R
CES
the aircraft is parked). It is possible to pressurize the reservoir from
a ground supply (Ref. 29-14-00).
The reservoir is filled with fluid through the reservoir filling system
(Ref. 29-16-00).
The boost pump is connected to the other end of the shaft of the motor.
The boost pump is of the impeller type. It increases the pressure of the
fluid before it goes into the hydraulic pump. This makes the hydraulic
pump more efficient. The boost pump increases the pressure of the fluid
by 2.1 bar (30 psi). The shaft of the boost pump is connected to the
hydraulic pump.
EFF :
ALL 29-12-00
Page 34
Feb 01/10
CES
Blue Electric Pump - Control and Monitoring (Sheet 1/2)
Figure 010
EFF :
ALL 29-12-00
Page 35/36
Nov 01/07
R
CES
Blue Electric Pump - Control and Monitoring (Sheet 2/2)
Figure 011
EFF :
ALL 29-12-00
Page 37
Nov 01/07
R
CES
Reservoir 2000GQ
Figure 012
R
EFF :
ALL 29-12-00
Page 38
Nov 01/07
CES
Electric Pump 2075GJ
Figure 013
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 501-509, 511-526,
29-12-00
Page 39
Feb 01/10
528-599,
CES
Electric Pump 2075GJ
Figure 013A
R
EFF :
401-499, 29-12-00
Page 40
Nov 01/07
CES
The hydraulic pump is attached to the boost pump. It is of the
variable-displacement, in-line type. The pump has seven pistons, each of
which has a maximum displacement of 4.3 ml/rev (0.25 cu.in./rev). A
moveable yoke controls the displacement of the pistons. A spool valve
compensator controls the yoke and thus the displacement of the pump. Thus
the output of the pump is made to be the same as the amount of fluid the
system needs.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-00
Page 41
Feb 01/10
511-526, 528-599,
CES
The inlet impeller is in the inlet to the hydraulic pump. It turns
together with the pump assembly. The impeller improves the flow of
fluid to the inlet port of the cylinder barrels. This makes it
possible for the pump to operate more efficiently with a low inlet
pressure.
Performance:
EFF :
ALL 29-12-00
Page 42
Feb 01/08
R
CES
Current Transformer 2706GJ
Figure 014
EFF :
ALL 29-12-00
Page 43
Aug 01/07
R
CES
D. Current Unbalance Detector 2707GJ
(Ref. Fig. 015)
When there is a fault, the detector gets a signal from the current
transformer. It uses this signal to stop the supply of power to relay
2705GJ and thus stop the motor. The indicator light comes on to show that
the unit has operated (and stopped the motor). A time delay is included
in the circuits of the detector. It stops operation of the unit if the
unit gets an input signal for only a short time.
When the unit has operated, it stays in that condition until it is set
again. This happens automatically when the supply of power to the unit is
stopped (through operation of P/B switch 2704GJ) and then started again
(and there is no fault signal from the current transformer).
It is possible to test the operation of the unit with the test P/B. When
the P/B is operated, a signal, which is the same as a fault, is put into
the current transformer. The two units then operate in the same way as
when there is a real fault. The indicator light comes on to show that the
units have operated correctly. The current unbalance detector has to be
set again after the test.
The pulsation dampener 2092GM is installed in the outlet line from the
electric pump. It removes the pulses of pressure of the HP flow from the
pump. The pulsation dampener consists of an empty metal sphere, with
inlet and outlet connections on opposite sides.
EFF :
ALL 29-12-00
Page 44
Feb 01/08
R
CES
Current Unbalance Detector 2707GJ
Figure 015
EFF :
ALL 29-12-00
Page 45
Nov 01/07
R
CES
F. HP Manifold 2011GM
The pulsation dampener 2092GM is installed in the outlet line from the
electric pump. It removes the pulses of pressure of the HP flow from the
pump. The pulsation dampener consists of an empty metal sphere, with
inlet and outlet connections on opposite sides.
F. HP Manifold 2111GM
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-00
Page 46
Feb 01/10
511-526, 528-599,
CES
- the pressure transmitter 2065GN (Ref. 29-32-00),
- the pressure switch 2151GN (Ref. 29-32-00),
- the pressure switch 10-CE-1 (Ref. 27-00-00),
- the priority valve 2064GM.
J. HP filter 2048GM
L. LP Filter 2002GM
(Ref. Fig. 016)
EFF :
ALL 29-12-00
Page 47
Nov 01/07
R
CES
Case Drain and LP Filters 2084GM and 2002GM
Figure 016
EFF :
ALL 29-12-00
Page 48
Aug 01/07
CES
**ON A/C 001-049, 051-058, 101-101,
Q. Check Valves
There are two types of check valve in the system. They are of:
- the cartridge type,
- the in-line type.
Check valve 2059GM is of the cartridge type. All other check valves in
the Blue hydraulic system are of the in-line type. The two types of check
valves are the same as the types which are installed in the Green
hydraulic system (Ref. 29-11-00).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-00
Page 49
Feb 01/10
511-526, 528-599,
CES
P. Sampling Valve 2187GM
Q. Check Valves
There are two types of check valve in the system. They are of:
- the cartridge type,
- the in-line type.
One check valve is of the cartridge type. All other check valves in the
Blue hydraulic system are of the in-line type. The two types of check
valves are the same as the types which are installed in the Green
hydraulic system (Ref. 29-11-00).
6. Operation
_________
The electric pump automatically starts and supplies the system when any of
the engines starts. The supply to the system is then continuous until the
two engines stop. The electrical pump pressurizes the system to a nominal
pressure of 3000 psi (206 bar). The electric pump constantly changes its
output flow to that which is necessary to keep the pressure in the system
stable. The system accumulator makes allowance for any temporary decrease in
pressure because of the response time of the electric pump.
If the two engines stop in flight, the electric pump of the blue system will
continue to operate if the supply of AC power comes from the APU. In this
case, compression of the nose landing gear stops the electric pump. A time
delay circuit keeps the electric pump in operation for two minutes after
compression of the nose landing gear. This makes sure that the electric pump
does not stop immediately when the aircraft lands.
EFF :
ALL 29-12-00
Page 50
Nov 01/07
R
CES
The system has temperature and pressure sensors installed in different
places. They continuously monitor the condition of the system. The sensors
send information to the flight compartment. The ECAM displays show the
information as FAULT warnings on the overhead panel (Ref. 29-30-00).
If the electric pump motor overheats, the temperature switch in the motor
sends signals to the ECAM and overhead panel. The message ELEC OVHT
appears on the lower display unit (DU) of the ECAM and the BLUE ELEC
PUMP/FAULT light comes on. The applicable messages appear on the ECAM upper
DU STATUS page. When the temperature decreases the warnings stop and a
message on the STATUS page gives the information that the pump is available.
Operation of the electric pump with the P/BSW 2703GJ is only possible when
the P/BSW 2704GJ is also set to AUTO. One operation (press and release) of
the P/BSW 2703GJ starts the electric pump. A legend ON on the P/BSW comes on
to show that the electric pump is in operation.
To stop the pump it is necessary to press and release the P/BSW 2703GJ
again. One more possibility is to set the P/BSW 2704GJ to the OFF position.
This cancels the ON function of the P/BSW 2703GJ at the same time. It is
then necessary to set the P/BSW 2704GJ to its AUTO position (press in) for
normal operation.
The P/BSW 1884GP which is also on the maintenance panel 50VU controls the
solenoid valve 2150GP of the leakage measurement system. This P/BSW is for
maintenance use only (Ref. 29-19-00).
EFF :
ALL 29-12-00
Page 51
Nov 01/07
R
CES
BLUE MAIN HYDRAULIC POWER - ADJUSTMENT/TEST
___________________________________________
TASK 29-12-00-710-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-12-00
Page 501
May 01/09
CES
Subtask 29-12-00-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel on the center pedestal, push the HYD
pushbutton. Make sure that the ECAM lower Display Unit (DU) shows the
HYD page.
(4) On the panel 24VU, make sure that the ELAC 2 pushbutton switch
(P/BSW) is set to ON (OFF and FAULT lights off).
(5) On the panel 23VU, make sure that the ELAC 1 and SEC 1 P/BSW are set
to ON (OFF and FAULT lights off).
(6) Make sure that the ECAM does not show any of these conditions:
- Low air pressure in the Blue reservoir,
- Low fluid level in the Blue reservoir.
(9) On the panel 40VU, make sure that the BLUE ELEC PUMP P/BSW is set to
AUTO (OFF and FAULT lights off).
4. Procedure
_________
Subtask 29-12-00-710-050
R A. Do this test:
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
ALL 29-12-00
Page 502
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 29-12-00
Page 503
May 01/09
CES
5. Close-up
________
Subtask 29-12-00-860-051
(1) On the panel 40VU, push and release the BLUE ELEC PUMP P/BSW. Make
sure that the OFF and FAULT lights are not on.
EFF :
ALL 29-12-00
Page 504
Feb 01/98
CES
TASK 29-12-00-710-002
Operational Test of the Phase Unbalance Detector (2707GJ) and the Current
Transformer (2706GJ) of the Blue Hydraulic System
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-00-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-12-00
Page 505
Nov 01/01
CES
Subtask 29-12-00-010-050
B. Get Access
(1) Put the access platform in position at the access door 822.
Subtask 29-12-00-860-052
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel on the center pedestal, press the HYD
pushbutton switch (P/BSW). Make sure that the HYD page is shown on
the ECAM lower DU.
(4) Make sure that the ECAM does not show any of these conditions:
- Low air pressure in the Blue reservoir,
- Low fluid level in the Blue reservoir.
(7) On the overhead panel 40VU, make sure that the BLUE/ELEC PUMP P/BSW
is set to AUTO (FAULT and OFF legends not on).
4. Procedure
_________
Subtask 29-12-00-710-051
A. Do this test:
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
EFF :
ALL 29-12-00
Page 506
Nov 01/01
CES
Phase Unbalance Detector
Figure 501/TASK 29-12-00-991-001
EFF :
ALL 29-12-00
Page 507
Feb 01/98
CES
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 29-12-00
Page 508
Feb 01/98
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- the ON light of the BLUE PUMP OVRD
P/B goes out.
EFF :
ALL 29-12-00
Page 509
Feb 01/98
CES
5. Close-up
________
Subtask 29-12-00-860-053
(1) On the overhead panel 40VU, push the BLUE ELEC PUMP P/BSW. Make sure
that the OFF and FAULT legends are out.
Subtask 29-12-00-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-00
Page 510
Nov 01/01
CES
MANIFOLD - MAIN HP (2011GM) - REMOVAL/INSTALLATION
__________________________________________________
TASK 29-12-14-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-14
Page 401
May 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-14
Page 402
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-12-14-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-14-010-050
B. Get Access
(2) Open the left main door of the main gear (Ref. TASK 32-12-00-010-
001).
Subtask 29-12-14-860-051
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-12-14
Page 403
Feb 01/08
CES
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put the containers below the HP manifold of the Blue hydraulic system
and the ground leakage-measurement manifold (2146GM) to collect
unwanted hydraulic fluid.
Subtask 29-12-14-860-051-A
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put the CONTAINER 5 L(1 1/2 USGAL) below the HP manifold (2111GM) and
the power accumulator (2070GM) of the Blue hydraulic system to
collect unwanted hydraulic fluid.
(6) Put the CONTAINER 1 L (1/4 USGAL) below the hydraulic connections of
the Blue hydraulic system to collect unwanted hydraulic fluid.
4. Procedure
_________
EFF :
ALL 29-12-14
Page 404
Feb 01/10
CES
R HP Manifold - Sheet 1
Figure 401/TASK 29-12-14-991-001
EFF :
001-049, 051-058, 101-101, 29-12-14
Page 405
Feb 01/08
CES
**ON A/C 059-061, 102-105, 201-203,
Subtask 29-12-14-020-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-14
Page 406
Feb 01/10
511-526, 528-599,
CES
R HP Manifold - Sheet 1
Figure 401A/TASK 29-12-14-991-001-A
EFF :
059-061, 102-105, 201-203, 29-12-14
Page 407
Feb 01/08
CES
R HP Manifold - Sheet 1
Figure 401B/TASK 29-12-14-991-001-B
R
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-306, 401-403,
29-12-14
Page 408
Feb 01/08
CES
HP Manifold - Sheet 1
Figure 401C/TASK 29-12-14-991-001-E
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-12-14
Page 409
Feb 01/10
CES
R HP Manifold - Sheet 1
R Figure 401D/TASK 29-12-14-991-001-D
R
EFF :
307-399, 29-12-14
Page 410
Feb 01/08
CES
R HP Manifold - Sheet 2
Figure 402/TASK 29-12-14-991-002
R
EFF :
001-049, 051-058, 101-101, 29-12-14
Page 411
Feb 01/08
CES
R HP Manifold - Sheet 2
Figure 402A/TASK 29-12-14-991-002-A
R
EFF : 059-099, 102-149, 151-199, 201-233,
236-238, 301-399, 401-403,
29-12-14
Page 412
Feb 01/08
CES
HP Manifold - Sheet 2
Figure 402B/TASK 29-12-14-991-002-B
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-12-14
Page 413
Feb 01/10
CES
(1) Disconnect the electrical connectors (20),(29),(32) and (33).
(3) Remove the nut (19), the bolt (15) and the washer (16) and disconnect
the bonding jumper (17) from the structural attachment (18).
(6) Loosen the pipe end-fittings (47) and (74) and remove the pipe (48).
(7) Loosen the pipe end-fittings (6) and (77) and remove the pipe (5).
(8) Loosen the pipe end-fittings (10) and (72) and remove the pipe (9).
(9) Loosen the pipe end-fittings (59) and (75) and remove the pipe (60).
(10) Loosen the pipe end-fittings (56) and (70) and remove the pipe (57).
(11) Loosen the pipe end-fittings (65) and (78) and remove the pipe (66).
(12) Loosen the pipe end-fitting (52) and disconnect the pipe (53) from
the union (51).
(13) Loosen the pipe end-fitting (79) and disconnect the pipe (53) from
the union (80) of the Blue power accumulator 2070GM.
(15) Loosen the pipe end-fitting (2) and disconnect the tee-connector (1)
from the union (3).
(16) Remove the two nuts (42) and the two bolts (41).
(17) Hold the manifold (26) and remove the two bolts (61) and the two
washers (62).
(19) Install blanking plugs on the disconnected line ends and the manifold
ports.
EFF :
001-049, 051-058, 101-101, 29-12-14
Page 414
Feb 01/10
CES
**ON A/C 059-099, 102-149, 151-199, 201-233, 236-238, 301-306, 401-403,
Subtask 29-12-14-020-050-A
(5) Loosen the pipe end-fittings (47) and (74) and remove the pipe (48).
(6) Loosen the pipe end-fittings (6) and (77) and remove the pipe (5).
(7) Loosen the pipe end-fittings (10) and (72) and remove the pipe (9).
(8) Loosen the pipe end-fittings (59) and (75) and remove the pipe (60).
(9) Loosen the pipe end-fittings (56) and (70) and remove the pipe (57).
(10) Loosen the pipe end-fittings (65) and (78) and remove the pipe (66).
(11) Loosen the pipe end-fitting (52) and disconnect the pipe (53) from
the union (51).
(12) Loosen the pipe end-fitting (79) and disconnect the pipe (53) from
the union (80) of the Blue power accumulator 2070GM.
(14) Loosen the pipe end-fitting (2) and disconnect the tee-connector (1)
from the union (3).
(15) Remove the two nuts (42) and the two bolts (41).
(16) Hold the manifold (26) and remove the two bolts (61) and the two
washers (62).
EFF : 059-099, 102-149, 151-199, 201-233,
236-238, 301-306, 401-403,
29-12-14
Page 415
Feb 01/10
CES
(17) Remove the manifold (26).
(18) Install blanking plugs on the disconnected line ends and the manifold
ports.
Subtask 29-12-14-020-050-D
(5) Loosen the pipe end-fittings (47) and (74) and remove the pipe (48).
(6) Loosen the pipe end-fittings (59) and (75) and remove the pipe (60).
(7) Loosen the pipe end-fittings (56) and(70) and remove the pipe (57).
(8) Loosen the pipe end-fitting (68) and disconnect the pipe (69) from
the tee-connector (67).
(9) Loosen the pipe end-fitting (78) and disconnect the pipe (69) from
the union (79) of the Blue power accumulator 2070GM.
(11) Loosen the tee-connector end-fitting (65) and the pipe end-fitting
(80).
(13) Loosen the end-fitting (2) and disconnect the switch manifold (1)
2380GM from the union (3).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-306, 401-499, 501-509, 511-526,
29-12-14
Page 416
Feb 01/10
528-599,
CES
(14) Remove the two nuts (42) and the two bolts (41).
(15) Hold the manifold (26) and remove the two bolts (61) and the two
washers (62).
(17) Install blanking plugs on the disconnected line ends and the manifold
ports.
Subtask 29-12-14-020-050-C
(5) Loosen the pipe end-fittings (47) and (74) and remove the pipe (48).
(6) Loosen the pipe end-fittings (6) and (77) and remove the pipe (5).
(7) Loosen the pipe end-fittings (10) and (72) and remove the pipe (9).
(8) Loosen the pipe end-fittings (59) and (75) and remove the pipe (60).
(9) Loosen the pipe end-fittings (56) and (70) and remove the pipe (57).
(10) Loosen the pipe end-fittings (65) and (78) and remove the pipe (66).
(11) Loosen the pipe end-fitting (52) and disconnect the pipe (53) from
the union (51).
(12) Loosen the pipe end-fitting (79) from the union (80) and disconnect
the pipe (53) from the Blue power accumulator 2070GM.
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-14
Page 417
Feb 01/10
CES
(13) Remove the pipe (53).
(14) Loosen the end-fitting (2) and disconnect the switch manifold (1)
2380GM from the union (3).
(15) Remove the two nuts (42) and the two bolts (41).
(16) Hold the manifold (26) and remove the two bolts (61) and the two
washers (62).
(18) Install blanking plugs on the disconnected line ends and the manifold
ports.
EFF :
307-399, 29-12-14
Page 418
Aug 01/08
R
CES
**ON A/C ALL
TASK 29-12-14-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-14
Page 419
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-14
Page 420
Feb 01/10
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-14
Page 421
Feb 01/10
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-14
Page 422
Feb 01/10
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-14
Page 423
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-12-14-860-052
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(4) Make sure that the access doors 195BB and 197EB are open.
(5) Make sure that the left main door of the main gear is open (Ref. TASK
32-12-00-010-001).
(6) Make sure that the containers are in position below the connections
of the of the HP manifold and the ground leakage-measurement manifold
(2146GM).
(7) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
R
EFF :
ALL 29-12-14
Page 424
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-12-14-860-052-A
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the access doors 195BB and 197EB are open.
(6) Make sure that the left main door of the main gear is open (Ref. TASK
32-12-00-010-001).
(7) Make sure that the CONTAINER 5 L(1 1/2 USGAL) is in position below
the HP manifold (2111GM) and the power accumulator (2070GM) of the
Blue hydraulic system to collect unwanted hydraulic fluid.
(8) Make sure that the CONTAINER 1 L (1/4 USGAL) is in position below the
hydraulic connections of the Blue hydraulic system to collect
unwanted hydraulic fluid.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-12-14
Page 425
Feb 01/10
CES
**ON A/C ALL
Subtask 29-12-14-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
R
EFF :
ALL 29-12-14
Page 426
Feb 01/10
CES
**ON A/C 059-099, 102-149, 151-199, 201-233, 236-238, 301-399, 401-403,
Subtask 29-12-14-560-050
(1) Remove the parts which are attached to the removed HP manifold as
follows:
1
_ Hold the HP filter 2048GM and remove the bolts (35), (36) and
the washers (37).
2
_ Remove the HP filter 2048GM from the manifold (26).
(e) Remove the hydraulic pressure transducer 2065GN (Ref. TASK 29-32-
11-000-002).
(f) Remove the system pressure switch 2151GN (Ref. TASK 29-32-12-000-
002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-14
Page 427
Feb 01/10
511-526, 528-599,
CES
(g) Remove the flight-control pressure switch 10CE1 (Ref. TASK 27-92-
17-000-003).
(h) Remove the fluid sampling valve 2187GM (Ref. TASK 29-12-34-000-
001).
1
_ Cut, remove and discard the lockwire.
2
_ Loosen and remove the check valve 2059GM.
3
_ Remove and discard the O-ring (43).
4
_ Remove and discard the back-up rings (44) and the O-ring (45).
1
_ Loosen the check valve 2022GM and remove it at the same time
with the O-ring (58).
2
_ Remove and discard the O-ring (58).
1
_ Loosen the check valve 2057GM and remove it at the same time
with the O-ring (11).
2
_ Remove and discard the O-ring (11).
(l) Remove the nine bobbins (12), (21), (23), (30), (39) (Ref. TASK
20-23-21-911-001).
(m) Install the blanking plugs in the open ports of all of the
removed components.
(n) Install the blanking plugs in the open ports of the manifold
(26).
EFF :
001-049, 051-058, 101-101, 29-12-14
Page 428
Feb 01/10
R
CES
(p) Put the bobbins into the BAG - PLASTIC to keep them clean.
(a) Remove the blanking plugs from the manifold (26) and the
components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
O-rings and the threads of the unions.
1
_ Put the new O-ring (11) in position on the check valve 2057GM.
2
_ Install the check valve 2057GM in port C of the manifold (26).
3
_ TORQUE the check valve 2057GM to between 3.19 and 3.47 m.daN
(23.52 and 25.58 lbf.ft).
1
_ Put the new O-ring (58) in position on the check valve 2022GM.
2
_ Install the check valve 2022GM in port G of the manifold (26).
3
_ TORQUE the check valve 2022GM to between 4.32 and 4.61 m.daN
(31.85 and 33.99 lbf.ft).
1
_ Put the new O-ring (43) in position on the check valve 2059GM.
2
_ Put the new back-up rings (44) and the new O-ring (45) in
position on the check valve 2059GM.
3
_ Install the check valve 2059GM in the manifold (26).
4
_ TORQUE the check valve 2059GM to between 6.26 and 6.83 m.daN
(46.16 and 50.36 lbf.ft).
5
_ Safety the check valve 2059GM with the lockwire, MISCELLANEOUS
(Material No. 19-010).
EFF :
001-049, 051-058, 101-101, 29-12-14
Page 429
Feb 01/10
R
CES
(f) Install the fluid sampling valve 2187GM (Ref. TASK 29-12-34-400-
001).
(g) Install the system pressure switch 2151GN (Ref. TASK 29-32-12-
400-002).
(h) Install the flight-control pressure switch 10CE1 (Ref. TASK 27-
92-17-400-003).
(i) Install the hydraulic pressure transducer 2065GN (Ref. TASK 29-
32-11-400-002).
(j) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
square-section seals, back-up rings and the O-rings.
(k) Put the two new back-up rings (85) in position on the sides of
the bobbins (12) without the identification grooves (equipment
side).
(l) Put the two new square-section seals (13) in position on the
sides of the bobbins (12) without the identification grooves
(equipment side).
(m) Put the two new back-up rings (86) in position on the sides of
the bobbins (12) with the identification grooves (manifold side).
(n) Put the two new O-rings (87) in position on the sides of the
bobbins (12) with the identification grooves (manifold side).
(o) Install the two bobbins (12) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(p) Put the two new back-up rings (88) in position on the sides of
the bobbins (21) without the identification grooves (equipment
side).
(q) Put the two new square-section seals (22) in position on the
sides of the bobbins (21) without the identification grooves
(equipment side).
(r) Put the two new back-up rings (89) in position on the sides of
the bobbins (21) with the identification grooves (manifold side).
(s) Put the two new O-rings (90) in position on the sides of the
bobbins (21) with the identification grooves (manifold side).
EFF :
001-049, 051-058, 101-101, 29-12-14
Page 430
Feb 01/10
R
CES
(t) Install the two bobbins (21) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(u) Put the new back-up ring (91) in position on the side of the
bobbin (23) without the identification groove (equipment side).
(v) Put the new square-section seal (24) in position on the side of
the bobbin (23) without the identification groove (equipment
side).
(w) Put the new back-up ring (92) in position on the side of the
bobbin (23) with the identification groove (manifold side).
(x) Put the new O-ring (93) in position on the side of the bobbin
(23) with the identification groove (manifold side).
(y) Install the bobbin (23) with the identification groove in the
port of the manifold (26) (Ref. TASK 20-23-21-911-001).
(z) Put the two new back-up rings (96) in position on the sides of
the bobbins (30) without the identification grooves (equipment
side).
(aa) Put the two new square-section seals (31) in position on the
sides of the bobbins (30) without the identification grooves
(equipment side).
(ab) Put the two new back-up rings (95) in position on the sides of
the bobbins (30) with the identification grooves (manifold side).
(ac) Put the two new O-rings (94) in position on the sides of the
bobbins (30) with the identification grooves (manifold side).
(ad) Install the two bobbins (30) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(ae) Put the two new back-up rings (38) in position on the sides of
the bobbins (39) without the identification grooves (equipment
side).
(af) Put the two new square-section seals (40) in position on the
sides of the bobbins (39) without the identification grooves
(equipment side).
(ag) Put the two new back-up rings (98) in position on the sides of
the bobbins (39) with the identification grooves (manifold side).
EFF :
001-049, 051-058, 101-101, 29-12-14
Page 431
Feb 01/10
R
CES
(ah) Put the two new O-rings (97) in position on the sides of the
bobbins (39) with the identification grooves (manifold side).
(ai) Install the two bobbins (39) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
1
_ Put the HP filter 2048GM in the installation position on the
manifold (26).
2
_ Install the two bolts (35) and the two bolts (36) and the four
washers (37).
3
_ TORQUE the bolts (35) and (36) to between 1.6 and 1.8 m.daN
(11.79 and 13.27 lbf.ft).
Subtask 29-12-14-560-050-A
(1) Remove the parts which are attached to the removed HP manifold as
follows:
1
_ Hold the HP filter 2048GM and remove the bolts (35), (36) and
the washers (37).
2
_ Remove the HP filter 2048GM from the manifold (26).
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-14
Page 432
Feb 01/10
CES
(b) Remove the relief valve 2063GM (Ref. TASK 29-12-32-000-001).
(d) Remove the hydraulic pressure transducer 2065GN (Ref. TASK 29-32-
11-000-002).
(e) Remove the system pressure switch 2151GN (Ref. TASK 29-32-12-000-
002).
(f) Remove the flight-control pressure switch 10CE1 (Ref. TASK 27-92-
17-000-003).
(g) Remove the fluid sampling valve 2187GM (Ref. TASK 29-12-34-000-
001).
1
_ Loosen the check valve 2022GM and remove it at the same time
with the O-ring (58).
2
_ Remove and discard the O-ring (58).
1
_ Loosen the check valve 2057GM and remove it at the same time
with the O-ring (11).
2
_ Remove and discard the O-ring (11).
(j) Remove the bobbins (12), (30), (39) (Ref. TASK 20-23-21-911-001).
(k) Install the blanking plugs in the open ports of all of the
removed components.
(l) Install the blanking plugs on the open ports of the manifold
(26).
(n) Put the bobbins into the BAG - PLASTIC to keep them clean.
EFF :
059-061, 102-105, 201-203, 29-12-14
Page 433
Feb 01/10
R
CES
(2) Install the removed parts on the replacement manifold (26) as
follows:
(a) Remove the blanking plugs from the manifold (26) and the
components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
O-rings and the threads of the unions.
1
_ Put the new O-ring (11) in position on the check valve 2057GM.
2
_ Install the check valve 2057GM in port C of the manifold (26).
3
_ TORQUE the check valve 2057GM to between 5.4 and 5.9 m.daN
(39.82 and 43.51 lbf.ft).
1
_ Put the new O-ring (58) in position on the check valve 2022GM.
2
_ Install the check valve 2022GM in port G of the manifold (26).
3
_ TORQUE the check valve 2022GM to between 7.5 and 8.3 m.daN
(55.30 and 61.20 lbf.ft).
(e) Install the fluid sampling valve 2187GM (Ref. TASK 29-12-34-400-
001).
(f) Install the system pressure switch 2151GN (Ref. TASK 29-32-12-
400-002).
(g) Install the flight-control pressure switch 10CE1 (Ref. TASK 27-
92-17-400-003).
(h) Install the hydraulic pressure transducer 2065GN (Ref. TASK 29-
32-11-400-002).
(i) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
square-section seals, back-up rings and the O-rings.
EFF :
059-061, 102-105, 201-203, 29-12-14
Page 434
Feb 01/10
R
CES
(j) Put the two new back-up rings (85) in position on the sides of
the bobbins (12) without the identification grooves (equipment
side).
(k) Put the two new square-section seals (13) in position on the
sides of the bobbins (12) without the identification grooves
(equipment side).
(l) Put the two new back-up rings (86) in position on the sides of
the bobbins (12) with the identification grooves (manifold side).
(m) Put the two new O-rings (87) in position on the sides of the
bobbins (12) with the identification grooves (manifold side).
(n) Install the two bobbins (12) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(o) Put the two new back-up rings (96) in position on the sides of
the bobbins (30) without the identification grooves (equipment
side).
(p) Put the two new square-section seals (31) in position on the
sides of the bobbins (30) without the identification grooves
(equipment side).
(q) Put the two new back-up rings (95) in position on the sides of
the bobbins (30) with the identification grooves (manifold side).
(r) Put the two new O-rings (94) in position on the sides of the
bobbins (30) with the identification grooves (manifold side).
(s) Install the two bobbins (30) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(t) Put the two new back-up rings (38) in position on the sides of
the bobbins (39) without the identification grooves (equipment
side).
(u) Put the two new square-section seals (40) in position on the
sides of the bobbins (39) without the identification grooves
(equipment side).
(v) Put the two new back-up rings (98) in position on the sides of
the bobbins (39) with the identification grooves (manifold side).
(w) Put the two new O-rings (97) in position on the sides of the
bobbins (39) with the identification grooves (manifold side).
EFF :
059-061, 102-105, 201-203, 29-12-14
Page 435
Feb 01/10
R
CES
(x) Install the two bobbins (39) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
1
_ Put the HP filter 2048GM in the installation position on the
manifold (26).
2
_ Install the two bolts (35) and the two bolts (36) and the four
washers (37).
3
_ TORQUE the bolts (35) and (36) to between 1.6 and 1.8 m.daN
(11.79 and 13.27 lbf.ft).
Subtask 29-12-14-560-050-B
(1) Remove the parts which are attached to the removed HP manifold as
follows:
1
_ Hold the HP filter 2048GM and remove the bolts (35), (36) and
the washers (37).
2
_ Remove the HP filter 2048GM from the manifold (26).
(d) Remove the hydraulic pressure transducer 2065GN (Ref. TASK 29-32-
11-000-002).
R
EFF : 059-099, 102-149, 151-199, 201-233,
236-238, 301-399, 401-403,
29-12-14
Page 436
Feb 01/10
CES
(e) Remove the system pressure switch 2151GN (Ref. TASK 29-32-12-000-
002).
(f) Remove the flight-control pressure switch 10CE1 (Ref. TASK 27-92-
17-000-003).
(g) Remove the fluid sampling valve 2187GM (Ref. TASK 29-12-34-000-
001).
1
_ Loosen the check valve 2022GM and remove it at the same time
with the O-ring (58).
2
_ Remove and discard the O-ring (58).
(i) Remove the bobbins (12), (30), (39) (Ref. TASK 20-23-21-911-001).
(j) Install the blanking plugs in the open ports of all of the
removed components.
(k) Install the blanking plugs on the open ports of the manifold
(26).
(m) Put the bobbins into the BAG - PLASTIC to keep them clean.
(a) Remove the blanking plugs from the manifold (26) and the
components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
O-rings and the threads of the unions.
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-399, 401-403,
29-12-14
Page 437
Feb 01/10
R
CES
(c) Install the check valve 2022GM as follows:
1
_ Put the new O-ring (58) in position on the check valve 2022GM.
2
_ Install the check valve 2022GM in port G of the manifold (26).
3
_ TORQUE the check valve 2022GM to between 7.5 and 8.3 m.daN
(55.30 and 61.20 lbf.ft).
(d) Install the fluid sampling valve 2187GM (Ref. TASK 29-12-34-400-
001).
(e) Install the system pressure switch 2151GN (Ref. TASK 29-32-12-
400-002).
(f) Install the flight-control pressure switch 10CE1 (Ref. TASK 27-
92-17-400-003).
(g) Install the hydraulic pressure transducer 2065GN (Ref. TASK 29-
32-11-400-002).
(h) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
square-section seals, back-up rings and the O-rings.
(i) Put the two new back-up rings (85) in position on the sides of
the bobbins (12) without the identification grooves (equipment
side).
(j) Put the two new square-section seals (13) in position on the
sides of the bobbins (12) without the identification grooves
(equipment side).
(k) Put the two new back-up rings (86) in position on the sides of
the bobbins (12) with the identification grooves (manifold side).
(l) Put the two new O-rings (87) in position on the sides of the
bobbins (12) with the identification grooves (manifold side).
(m) Install the two bobbins (12) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(n) Put the two new back-up rings (96) in position on the sides of
the bobbins (30) without the identification grooves (equipment
side).
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-399, 401-403,
29-12-14
Page 438
Feb 01/10
R
CES
(o) Put the two new square-section seals (31) in position on the
sides of the bobbins (30) without the identification grooves
(equipment side).
(p) Put the two new back-up rings (95) in position on the sides of
the bobbins (30) with the identification grooves (manifold side).
(q) Put the two new O-rings (94) in position on the sides of the
bobbins (30) with the identification grooves (manifold side).
(r) Install the two bobbins (30) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(s) Put the two new back-up rings (38) in position on the sides of
the bobbins (39) without the identification grooves (equipment
side).
(t) Put the two new square-section seals (40) in position on the
sides of the bobbins (39) without the identification grooves
(equipment side).
(u) Put the two new back-up rings (98) in position on the sides of
the bobbins (39) with the identification grooves (manifold side).
(v) Put the two new O-rings (97) in position on the sides of the
bobbins (39) with the identification grooves (manifold side).
(w) Install the two bobbins (39) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
1
_ Put the HP filter 2048GM in the installation position on the
manifold (26).
2
_ Install the two bolts (35) and the two bolts (36) and the four
washers (37).
3
_ TORQUE the bolts (35) and (36) to between 1.6 and 1.8 m.daN
(11.79 and 13.27 lbf.ft).
R
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-399, 401-403,
29-12-14
Page 439
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-12-14-560-050-C
(1) Remove the parts which are attached to the removed HP manifold as
follows:
1
_ Hold the HP filter 2048GM and remove the bolts (35), (36) and
the washers (37).
2
_ Remove the HP filter 2048GM from the manifold (26).
(d) Remove the hydraulic pressure transducer 2065GN (Ref. TASK 29-32-
11-000-002).
(e) Remove the system pressure switch 2151GN (Ref. TASK 29-32-12-000-
002).
(f) Remove the flight-control pressure switch 10CE1 (Ref. TASK 27-92-
17-000-003).
(g) Remove the fluid sampling valve 2187GM (Ref. TASK 29-12-34-000-
001).
1
_ Loosen the check valve 2022GM and remove it at the same time
with the O-ring (58).
2
_ Remove and discard the O-ring (58).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-12-14
Page 440
Feb 01/10
CES
(i) Remove the bobbins (12), (30) and (39) (Ref. TASK 20-23-21-911-
001).
(j) Install the blanking plugs in the open ports of all of the
removed components.
(k) Install the PLUG - BLANKING on the open ports of the manifold
(26).
(m) Put the bobbins into the BAG - PLASTIC to keep them clean.
(a) Remove the blanking plugs from the manifold (26) and the
components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
O-rings and the threads of the unions.
1
_ Put the new O-ring (58) in position on the check valve 2022GM.
2
_ Install the check valve 2022GM in port G of the manifold (26).
3
_ TORQUE the check valve 2022GM to between 7.5 and 8.3 m.daN
(55.30 and 61.20 lbf.ft).
(d) Install the fluid sampling valve 2187GM (Ref. TASK 29-12-34-400-
001).
(e) Install the system pressure switch 2151GN (Ref. TASK 29-32-12-
400-002).
(f) Install the flight-control pressure switch 10CE1 (Ref. TASK 27-
92-17-400-003).
(g) Install the hydraulic pressure transducer 2065GN (Ref. TASK 29-
32-11-400-002).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-12-14
Page 441
Feb 01/10
CES
(h) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
square-section seals, back-up rings and the O-rings.
(i) Put the two new back-up rings (85) in position on the sides of
the bobbins (12) without the identification grooves (equipment
side).
(j) Put the two new square-section seals (13) in position on the
sides of the bobbins (12) without the identification grooves
(equipment side).
(k) Put the two new back-up rings (86) in position on the sides of
the bobbins (12) with the identification grooves (manifold side).
(l) Put the two new O-rings (87) in position on the sides of the
bobbins (12) with the identification grooves (manifold side).
(m) Install the two bobbins (12) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(n) Put the two new back-up rings (96) in position on the sides of
the bobbins (30) without the identification grooves (equipment
side).
(o) Put the two new square-section seals (31) in position on the
sides of the bobbins (30) without the identification grooves
(equipment side).
(p) Put the two new back-up rings (95) in position on the sides of
the bobbins (30) with the identification grooves (manifold side).
(q) Put the two new O-rings (94) in position on the sides of the
bobbins (30) with the identification grooves (manifold side).
(r) Install the two bobbins (30) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
(s) Put the two new back-up rings (38) in position on the sides of
the bobbins (39) without the identification grooves (equipment
side).
(t) Put the two new square-section seals (40) in position on the
sides of the bobbins (39) without the identification grooves
(equipment side).
(u) Put the two new back-up rings (98) in position on the sides of
the bobbins (39) with the identification grooves (manifold side).
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-12-14
Page 442
Feb 01/10
CES
(v) Put the two new O-rings (97) in position on the sides of the
bobbins (39) with the identification grooves (manifold side).
(w) Install the two bobbins (39) with the identification grooves in
the ports of the manifold (26) (Ref. TASK 20-23-21-911-001).
1
_ Put the HP filter 2048GM in the installation position on the
manifold (26).
2
_ Install the two bolts (35) and the two bolts (36) and the four
washers (37).
3
_ TORQUE the bolts (35) and (36) to between 1.6 and 1.8 m.daN
(11.79 and 13.27 lbf.ft).
Subtask 29-12-14-420-051
(1) Remove the remaining sealant from the mating surfaces of the manifold
(26) and the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of the SEALANTS (Material No. 09-018) to the mating
surface of the manifold (26).
R
EFF : 001-049, 051-058, 101-101, 234-235,
239-249, 251-299, 404-499, 501-509, 511-526,
29-12-14
Page 443
Feb 01/10
528-599,
CES
(5) Make sure that the hydraulic line end-fittings are serviceable.
(6) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(8) Install the two bolts (61) and the washers (62).
(9) Install the two bolts (41) and the nuts (42).
(11) TORQUE the pipe end-fitting (2) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(13) Connect the pipe (53) to the union (80) of the Blue power accumulator
2070GM and TORQUE the pipe end-fitting (79) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(14) TORQUE the pipe end-fitting (52) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(15) Install the pipe (60) between the connector (76) and the check valve
2022GM.
(16) TORQUE the pipe end-fittings (59) and (75) to between 3.9 and 4.3
m.daN (28.76 and 31.71 lbf.ft).
(17) Install the pipe (66) between the port A of the ground
leakage-measurement manifold 2146GM and the union (64).
(18) TORQUE the pipe end-fittings (65) and (78) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
(19) Install the pipe (57) between the connector (71) and the union (56).
(20) TORQUE the pipe end-fittings (56) and (70) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(21) Install the pipe (9) between the check valve 2055GM (73) and the
check valve 2057GM.
(22) TORQUE the pipe end-fittings (10) and (72) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
EFF :
001-049, 051-058, 101-101, 29-12-14
Page 444
Feb 01/10
R
CES
(23) Install the pipe (5) between the union (7) and port B of the ground
leakage measurement manifold 2146GM.
(24) TORQUE the pipe end-fittings (6) and (77) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
(25) Install the pipe (48) between the check valve 2055GM (73) and the
union (46).
(26) TORQUE the pipe end-fittings (47) and (74) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(27) Connect the bonding jumper (17) to the structural attachment (18) and
install the bolt (15), the washer (16) and the nut (19).
(29) Seal the connection of the bonding jumper (17) with SEALANTS
(Material No. 09-013).
(30) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
(32) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-14-420-051-A
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-14
Page 445
Feb 01/10
R
CES
(1) Remove the remaining sealant from the mating surfaces of the manifold
(26) and the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (26).
(5) Make sure that the hydraulic line end-fittings are serviceable.
(6) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(8) Install the two bolts (61) and the washers (62).
(9) Install the two bolts (41) and the nuts (42).
(11) TORQUE the pipe end-fitting (2) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(13) Connect the pipe (53) to the union (80) of the Blue power accumulator
2070GM and TORQUE the pipe end-fitting (79) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(14) TORQUE the pipe end-fitting (52) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(15) Install the pipe (60) between the connector (76) and the check valve
2022GM.
(16) TORQUE the pipe end-fittings (59) and (75) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(17) Install the pipe (66) between the port A of the ground
leakage-measurement manifold 2146GM and the union (64).
(18) TORQUE the pipe end-fittings (65) and (78) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
EFF :
059-061, 102-105, 201-203, 29-12-14
Page 446
Feb 01/10
R
CES
(19) Install the pipe (57) between the connector (71) and the union (56).
(20) TORQUE the pipe end-fittings (56) and (70) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(21) Install the pipe (9) between the check valve 2055GM (73) and the
check valve 2057GM.
(22) TORQUE the pipe end-fittings (10) and (72) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(23) Install the pipe (5) between the union (7) and port B of the ground
leakage measurement manifold 2146GM.
(24) TORQUE the pipe end-fittings (6) and (77) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
(25) Install the pipe (48) between the check valve 2055GM (73) and the
union (46).
(26) TORQUE the pipe end-fittings (47) and (74) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(28) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-14-420-051-B
EFF : 059-099, 102-149, 151-199, 201-233,
236-238, 301-306, 401-403,
29-12-14
Page 447
Feb 01/10
R
CES
(1) Remove the remaining sealant from the mating surface of the manifold
(26) and the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (26).
(5) Make sure that the hydraulic line end-fittings are serviceable.
(6) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(8) Install the two bolts (61) and the washers (62).
(9) Install the two bolts (41) and the nuts (42).
(11) TORQUE the pipe end-fitting (2) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(13) Connect the pipe (53) to the union (80) of the Blue power accumulator
2070GM and TORQUE the pipe end-fitting (79) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(14) TORQUE the pipe end-fitting (52) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(15) Install the pipe (60) between the connector (76) and the check valve
2022GM.
(16) TORQUE the pipe end-fittings (59) and (75) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(17) Install the pipe (66) between the port A of the ground
leakage-measurement manifold 2146GM and the union (64).
(18) TORQUE the pipe end-fittings (65) and (78) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
EFF : 062-099, 106-149, 151-199, 204-233,
236-238, 301-306, 401-403,
29-12-14
Page 448
Feb 01/10
R
CES
(19) Install the pipe (57) between the connector (71) and the union (56).
(20) TORQUE the pipe end-fittings (56) and (70) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(21) Install the pipe (9) between the fitting (73) and the union (11).
(22) TORQUE the pipe end-fittings (10) and (72) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(23) Install the pipe (5) between the union (7) and port B of the ground
leakage measurement manifold 2146GM.
(24) TORQUE the pipe end-fittings (6) and (77) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
(25) Install the pipe (48) between the fitting (73) and the union (46).
(26) TORQUE the pipe end-fittings (47) and (74) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(28) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-14-420-051-E
(1) Remove the remaining sealant from the mating surfaces of the manifold
(26) and the aircraft structure with a plastic or wooden scraper.
R
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-306, 401-499, 501-509, 511-526,
29-12-14
Page 449
Feb 01/10
528-599,
CES
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (26).
(5) Make sure that the hydraulic line end-fittings are serviceable.
(6) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(8) Install the two bolts (61) and the washers (62).
(9) Install the two bolts (41) and the nuts (42).
(10) Connect the switch manifold (1) 2380GM to the union (3).
(11) TORQUE the end-fitting (2) to between 7.5 and 8.3 m.daN (55.30 and
61.20 lbf.ft).
(12) Loosely connect the tee-connector (67) and the pipe (66) to the union
(64).
(14) TORQUE the pipe end-fitting (80) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
(15) Connect the pipe (69) to the union (79) of the Blue power accumulator
2070GM and TORQUE the pipe end-fitting (78) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(17) TORQUE the pipe end-fitting (68) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(18) TORQUE the tee-connector end-fitting (65) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
(19) Install the pipe (60) between the connector (76) and the check valve
2022GM.
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-12-14
Page 450
Feb 01/10
CES
(20) TORQUE the pipe end-fittings (59) and (75) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(21) Install the pipe (57) between the connector (71) and the union (55).
(22) TORQUE the pipe end-fittings (56) and (70) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(23) Install the pipe (48) between the fitting (73) and the union (46).
(24) TORQUE the pipe end-fittings (47) and (74) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(26) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-14-420-051-D
(1) Remove the remaining sealant from the mating surfaces of the manifold
(26) and the aircraft structure with a plastic or wooden scraper.
(2) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(3) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (26).
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-14
Page 451
Feb 01/10
CES
(5) Make sure that the hydraulic line end-fittings are serviceable.
(6) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pipe end-fittings.
(8) Install the two bolts (61) and the washers (62).
(9) Install the two bolts (41) and the nuts (42).
(10) Connect the switch manifold (1) 2380GM to the union (3).
(11) TORQUE the end-fitting (2) to between 7.5 and 8.3 m.daN (55.30 and
61.20 lbf.ft).
(13) Connect the pipe (53) to the union (80) of the Blue power accumulator
2070GM and TORQUE the pipe end-fitting (79) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(14) TORQUE the pipe end-fitting (52) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(15) Install the pipe (60) between the connector (76) and the check valve
2022GM.
(16) TORQUE the pipe end-fittings (59) and (75) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(17) Install the pipe (66) between the port A of the ground
leakage-measurement manifold 2146GM and the union (64).
(18) TORQUE the pipe end-fittings (65) and (78) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
(19) Install the pipe (57) between the connector (71) and the union (56).
(20) TORQUE the pipe end-fittings (56) and (70) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(21) Install the pipe (9) between the fitting (73) and the union (11).
(22) TORQUE the pipe end-fittings (10) and (72) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
EFF :
307-399, 29-12-14
Page 452
Feb 01/10
R
CES
(23) Install the pipe (5) between the union (7) and port B of the ground
leakage measurement manifold 2146GM.
(24) TORQUE the pipe end-fittings (6) and (77) to between 5.4 and 5.9
m.daN (39.82 and 43.51 lbf.ft).
(25) Install the pipe (48) between the fitting (73) and the union (46).
(26) TORQUE the pipe end-fittings (47) and (74) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
(28) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-14-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1841GN, 1881GP, 2701GJ, 2702GJ
Subtask 29-12-14-860-050
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) Make sure that the HYD page on the system (lower) display comes on.
(4) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(5) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
EFF :
ALL 29-12-14
Page 453
Feb 01/10
R
CES
Subtask 29-12-14-710-050
E. Do this test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. Compare the hydraulic pressure The pressure indication agrees with the
indication on the ECAM system indication on the pressure gage 2072GM.
(lower) display with the
indication on the pressure gage
2072GM of the Blue system power
accumulator.
EFF :
ALL 29-12-14
Page 454
Feb 01/10
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
6. Control the hydraulic supply to The ECAM pressure indication agrees
reduce the Blue system pressure. with the indication on the pressure
Compare the indication of the gage 2072GM.
ECAM system display with the
indication on the pressure gage
2072GM.
5. Close-up
________
Subtask 29-12-14-860-053
(2) Make sure that the reservoir of the Blue hydraulic reservoir is
pressurized (Ref. TASK 29-14-00-614-002).
(3) Make sure that the fluid level in the Blue hydraulic system is
correct. Add fluid as necessary (Ref. TASK 12-12-29-611-001) or
(Ref. TASK 12-12-29-611-002).
(6) Remove the containers from below the HP manifold and the ground
leakage-measurement manifold (2146GM).
(7) Remove the warning notices from the cockpit and the ground service
panel.
EFF :
ALL 29-12-14
Page 455
Feb 01/10
R
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
Subtask 29-12-14-860-053-A
(2) Make sure that the reservoir of the Blue hydraulic reservoir is
pressurized (Ref. TASK 29-14-00-614-002).
(3) Make sure that the hydraulic fluid level in the Blue hydraulic system
is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-001) or
(Ref. TASK 12-12-29-611-002).
(7) Remove the warning notices from the cockpit and the ground service
panel.
Subtask 29-12-14-865-053
Subtask 29-12-14-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-14
Page 456
Feb 01/10
CES
(3) Close the access door 197EB.
(4) Close the left main door of the main gear (Ref. TASK 32-12-00-410-
001).
EFF :
ALL 29-12-14
Page 457
Feb 01/10
CES
CURRENT TRANSFORMER - BLUE ELECTRIC PUMP (2706GJ) - REMOVAL/INSTALLATION
________________________________________________________________________
TASK 29-12-15-000-001
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
_______
R THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-15-941-051
A. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft receptacle (20XG) (receptacle behind the access door 121AL).
(2) Put warning notice(s) on the access door 121AL to tell persons not to
connect the external power connector.
EFF :
ALL 29-12-15
Page 401
Nov 01/03
CES
Subtask 29-12-15-860-050
(1) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- APU GEN,
- 1 BAT 2,
- GEN 1, GEN 2,
- EXT PWR.
(2) In the cockpit, put warning notice(s) to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 25VU (APU),
- 35VU (ELEC).
Subtask 29-12-15-010-050
C. Get Access
(1) Put the access platform in position at the access door 822.
(3) Remove the access cover (1) from the panel 107VU.
(Ref. Fig. 401/TASK 29-12-15-991-001)
4. Procedure
_________
Subtask 29-12-15-020-051
(1) Disconnect the electrical connector (9) from the transformer (8).
(2) Put blanking caps on the electrical connector (9) and on the
electrical connector of the transformer (8).
(5) Remove the nuts (11), the washers (12) and disconnect the electrical
wires (4) from the contactor (10).
EFF :
ALL 29-12-15
Page 402
Feb 01/98
CES
Blue Electric-Pump Current Transformer
Figure 401/TASK 29-12-15-991-001
EFF :
ALL 29-12-15
Page 403
Feb 01/98
CES
(6) Remove the screws (2) and the washers (3).
(7) Pull and release the transformer (8) from the electrical wires (4)
and remove it.
EFF :
ALL 29-12-15
Page 404
Feb 01/98
CES
TASK 29-12-15-400-001
CAUTION : MAKE MATCH MARKS ON ALL THE ELECTRICAL WIRES BEFORE YOU DISCONNECT
_______
THEM. INCORRECT CONNECTION OF WIRES WILL CAUSE DAMAGE TO EQUIPMENT.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-15
Page 405
Aug 01/09
CES
3. __________
Job Set-up
Subtask 29-12-15-860-051
(1) Make sure that the external power connector is not connected to the
aircraft receptacle (20XG) (receptacle behind the access door 121AL).
(2) Make sure that the warning notice(s) is (are) in position on the
access door 121AL to tell persons not to connect the external power
connector.
(3) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- APU GEN,
- 1 BAT 2,
- GEN1, GEN2,
- EXT PWR.
(4) In the cockpit, make sure that the warning notice(s) to tell persons
not to operate the pushbutton switches is (are) in position on these
overhead panels:
- 21VU (EMER ELEC PWR),
- 25VU (APU),
- 35VU (ELEC).
(5) Make sure that the access platform is in position at the access door
822.
4. Procedure
_________
Subtask 29-12-15-420-050
(1) Engage the electrical wires (4) in their passages in the transformer
(8).
EFF :
ALL 29-12-15
Page 406
Feb 01/98
CES
R (4) TORQUE the screws (2) to between 0.22 and 0.28 m.daN (19.46 and 24.77
R lbf.in).
R (7) Install the clamp (5) on its mount with the washer (6) and the screw
(7).
R (8) Remove the blanking cap from the electrical connector (9).
Subtask 29-12-15-860-052
Subtask 29-12-15-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-15-710-050
D. Test
EFF :
ALL 29-12-15
Page 407
Aug 01/09
CES
5. Close-up
________
Subtask 29-12-15-860-053
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-15-410-050
B. Close Access
EFF :
ALL 29-12-15
Page 408
Feb 01/98
CES
PRESSURE SWITCH - ELECTRIC PUMP (2074GJ) - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 29-12-17-000-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE AND
_______
R DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT OR
R BLIND YOU.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-17
Page 401
Nov 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-17-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-17-860-050
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-12-17
Page 402
Feb 01/10
CES
(3) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put the container in position below the pressure switch to collect
hydraulic fluid.
Subtask 29-12-17-010-051
4. Procedure
_________
Subtask 29-12-17-020-051
(4) Loosen the pressure switch (2) and remove it together with the O-ring
(3) from the T-fitting (4).
EFF :
ALL 29-12-17
Page 403
Feb 01/10
CES
Electric Pump Pressure-Switch
Figure 401/TASK 29-12-17-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
29-12-17
Page 404
Feb 01/08
CES
Electric Pump Pressure-Switch
Figure 401A/TASK 29-12-17-991-001-A
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-17
Page 405
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399, 404-499, 501-509, 511-526,
R 528-599,
Subtask 29-12-17-020-051-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(4) Loosen the pressure switch (3) and remove it together with the O-ring
(2) from the switch manifold (1).
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-17
Page 406
Feb 01/10
CES
R **ON A/C ALL
TASK 29-12-17-400-001
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT, REMOVE AND
_______
R DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE LOCKWIRE CAN CUT OR
R BLIND YOU.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
R No specific 1 CAP - BLANKING
R No specific 1 PLUG - BLANKING
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
EFF :
ALL 29-12-17
Page 407
Nov 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-17
Page 408
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-17-860-052
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
EFF :
ALL 29-12-17
Page 409
Feb 01/10
CES
Subtask 29-12-17-865-053
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-17-420-050
(3) Lubricate the new O-ring (3) with HYDRAULIC FLUIDS (Material No. 02-
003)
(4) Remove the blanking plugs from the ports of the manifold.
(5) Put the new O-ring (3) in position on the pressure switch (2).
(6) Install the pressure switch (2) in the T-fitting (4) and TORQUE it to
between 3.186 and 3.470 m.daN (23.49 and 25.58 lbf.ft)
(7) Safety the pressure switch (2) with lockwire 0.8 mm (0.032 in.).
(8) Remove the blanking cap from the electrical connector (1).
EFF :
ALL 29-12-17
Page 410
Feb 01/10
CES
(9) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-17-420-050-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(3) Lubricate the new O-ring (2) with the HYDRAULIC FLUIDS (Material No.
02-003).
(4) Remove the PLUG - BLANKING from the ports of the manifold.
(5) Put the new O-ring (2) in position on the pressure switch (3).
(6) Install the pressure switch (3) in the switch manifold (1) and TORQUE
to between 3.186 and 3.470 m.daN (23.49 and 25.58 lbf.ft).
(7) Safety the pressure switch (3) with the lockwire MISCELLANEOUS
(Material No. 19-010).
(8) Remove the CAP - BLANKING from the electrical connector (4).
(9) Make sure that the electrical connectors are clean and in the correct
condition.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-17
Page 411
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
Subtask 29-12-17-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
Subtask 29-12-17-860-051
(1) Remove the warning notices from the ground service panel and from the
overhead panel.
(2) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(3) Pressurize the Blue hydraulic system with the electric pump
(Ref. TASK 29-10-00-863-003).
Subtask 29-12-17-710-050
D. Test
(2) Examine the connection of the pressure switch and make sure that
there are no leaks.
5. Close-up
________
Subtask 29-12-17-860-053
EFF :
ALL 29-12-17
Page 412
Nov 01/07
CES
Subtask 29-12-17-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-17
Page 413
Nov 01/07
CES
DETECTOR - PHASE UNBALANCE BLUE ELECTRIC PUMP (2707GJ) - REMOVAL/INSTALLATION
_____________________________________________________________________________
TASK 29-12-18-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-18-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-12-18
Page 401
Feb 01/98
CES
Subtask 29-12-18-010-050
B. Get access
(1) Put the access platform in position at the access door 822.
4. Procedure
_________
Subtask 29-12-18-020-051
(1) Disconnect the electrical connector (4) from the detector (1).
EFF :
ALL 29-12-18
Page 402
Feb 01/98
CES
Blue Electric Pump Phase-Unbalance Detector
Figure 401/TASK 29-12-18-991-001
EFF :
ALL 29-12-18
Page 403
Feb 01/98
CES
TASK 29-12-18-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-18-860-050
(1) Make sure that the access platform is in position at the access door
822.
EFF :
ALL 29-12-18
Page 404
Feb 01/98
CES
Subtask 29-12-18-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-18-420-050
(3) Remove the blanking cap from the electrical connector (4).
Subtask 29-12-18-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
Subtask 29-12-18-710-050
C. Operational Test
EFF :
ALL 29-12-18
Page 405
Feb 01/98
CES
5. Close-up
________
Subtask 29-12-18-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-18
Page 406
Feb 01/98
CES
PRESSURE GAGE - ACCUMULATOR AIR, BLUE POWER (2072GM) - REMOVAL/INSTALLATION
___________________________________________________________________________
TASK 29-12-21-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-12-21
Page 401
Feb 01/98
CES
Subtask 29-12-21-860-051
(1) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-12-21-010-050
4. Procedure
_________
Subtask 29-12-21-614-051
(2) Turn the nut to the OPEN position and release the nitrogen pressure.
Subtask 29-12-21-020-050
(1) Cut, remove and discard the lockwire from the pressure gage (1).
(2) Hold the pressure gage (1) and loosen the nut (2).
(4) Install blanking plugs on the pressure gage (1) and the adapter (3).
EFF :
ALL 29-12-21
Page 402
Feb 01/98
CES
Pressure Gage
Figure 401/TASK 29-12-21-991-001
EFF :
ALL 29-12-21
Page 403
Feb 01/98
CES
TASK 29-12-21-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-21
Page 404
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-21-860-052
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Blue hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
Subtask 29-12-21-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-12-21
Page 405
Feb 01/98
CES
4. Procedure
_________
Subtask 29-12-21-420-050
(3) Remove the blanking plugs from the pressure gage (1) and the adapter
(3).
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pressure gage connection.
NOTE : Make sure that you can clearly read the pressure gage when it
____
is installed.
(6) TORQUE the nut (2) to between 1.54 and 1.65 m.daN (11.35 and 12.16
lbf.ft).
(7) Safety the nut (2) with lockwire 0.8 mm (0.032 in.).
Subtask 29-12-21-860-053
(2) Remove the warning notices from the cockpit and the ground service
panel.
(3) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(4) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
EFF :
ALL 29-12-21
Page 406
Feb 01/98
CES
Subtask 29-12-21-790-050
C. Test
(2) Make sure that the pressure gage (1) shows 3000 +100 -100 psi.
5. Close-up
________
Subtask 29-12-21-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-21-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1881GP, 2701GJ, 2702GJ.
EFF :
ALL 29-12-21
Page 407
Feb 01/98
CES
VALVE - CHARGING, BLUE POWER ACCUMULATOR (2071GM) - REMOVAL/INSTALLATION
________________________________________________________________________
TASK 29-12-22-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-22
Page 401
May 01/05
CES
3. __________
Job Set-up
Subtask 29-12-22-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-22-860-050
(1) Put the WARNING NOTICE in position to tell persons not to pressurize
the Blue hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Blue hydraulic system.
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-12-22-010-050
4. Procedure
_________
Subtask 29-12-22-614-050
(2) Turn the nut (5) carefully to the OPEN position and release the
nitrogen pressure.
EFF :
ALL 29-12-22
Page 402
May 01/05
CES
Gas Charging Valve
Figure 401/TASK 29-12-22-991-001
EFF :
ALL 29-12-22
Page 403
May 01/05
CES
Subtask 29-12-22-020-050
(1) Cut, remove and discard the lockwire from the gas charging-valve (4).
EFF :
ALL 29-12-22
Page 404
May 01/05
CES
TASK 29-12-22-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-22
Page 405
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-22-860-051
(2) Make sure that the WARNING NOTICE are in position to tell persons not
to pressurize the Blue hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-12-22
Page 406
May 01/05
CES
(4) Make sure that the reservoir of the Blue hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
Subtask 29-12-22-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-22-420-050
(4) Remove the CAP - BLANKING from the gas charging-valve (4).
(5) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the gas charging-valve (4) connection.
(6) Make sure that the 0-ring seal (3) is installed on the gas
charging-valve (4).
(9) TORQUE the gas charging-valve (4) to between 1.42 and 1.54 m.daN
(10.47 and 11.35 lbf.ft).
EFF :
ALL 29-12-22
Page 407
May 01/05
CES
(10) Safety the gas charging-valve (4) with the lockwire MISCELLANEOUS
(Material No. 19-010).
Subtask 29-12-22-860-052
(3) Torque the gas charging-valve nut (5) to between 0.3 and 0.6 m.daN
(26.54 and 53.09 lbf.in).
(4) Remove the WARNING NOTICE from the cockpit and the ground service
panel.
(5) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(6) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
Subtask 29-12-22-790-050
C. Test
(1) Apply the leak detector SPECIAL MATERIALS (Material No. 05-004) to
the connections of the gas charging-valve (4), the adapter (2) and
the endcap (6). Make sure that there are no leaks.
5. Close-up
________
Subtask 29-12-22-860-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-22
Page 408
May 01/05
CES
Subtask 29-12-22-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1881GP, 2701GJ, 2702GJ.
EFF :
ALL 29-12-22
Page 409
May 01/05
CES
RELIEF VALVE (2063GM) - REMOVAL/INSTALLATION
____________________________________________
TASK 29-12-32-000-001
Removal of the Pressure Relief Valve of the Blue Hydraulic System (2063GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-32
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-32-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-32-010-050
B. Get Access
Subtask 29-12-32-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panel of the Blue hydraulic system.
EFF :
ALL 29-12-32
Page 402
Feb 01/10
CES
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a container below the HP manifold of the Blue hydraulic system.
4. Procedure
_________
Subtask 29-12-32-020-051
(1) Remove the nut (9), the bolt (6) and the washer (7) and disconnect
the bonding jumper (8).
(2) Hold the pressure relief valve (1) and remove the bolts (2) and the
washers (3).
(5) Install the blanking plugs in the ports of the pressure relief valve
(1) and in the HP manifold.
EFF :
ALL 29-12-32
Page 403
Feb 01/10
CES
Pressure Relief Valve
Figure 401/TASK 29-12-32-991-001
R
EFF :
001-049, 051-058, 101-101, 29-12-32
Page 404
May 01/05
CES
Pressure Relief Valve
Figure 401A/TASK 29-12-32-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-12-32
Page 405
Feb 01/10
528-599,
CES
TASK 29-12-32-400-001
Installation of the Pressure Relief Valve of the Blue Hydraulic System (2063GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-32
Page 406
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-32
Page 407
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-12-32-860-052
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Blue hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the access panel 195BB and the access door 197EB are
open.
(6) Make sure that the container is in position below the HP manifold.
Subtask 29-12-32-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
EFF :
ALL 29-12-32
Page 408
May 01/05
CES
R **ON A/C 059-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-12-32-560-050
(1) Remove the blanking plugs from the pressure relief valve (1) and the
HP manifold.
(3) Put the two new back-up rings (4) in position on the sides of the
bobbins (5) without the identification groove (equipment side).
(4) Put the two new square-section seals (6) in position on the sides of
the bobbins (5) without the identification groove (equipment side).
(5) Put the two new back-up rings (7) in position on the sides of the
bobbins (5) with the identification groove (manifold side).
(6) Put the two new O-rings (8) in position on the sides of the bobbins
(5) with the identification groove (manifold side).
(7) Install the two bobbins (5) with the identification grooves in the
ports of the manifold (Ref. TASK 20-23-21-911-001).
Subtask 29-12-32-420-051
(5) TORQUE the bolts (2) to between 1.6 and 1.8 m.daN (11.79 and 13.27
lbf.ft).
(6) Connect the bonding jumper (8) to the pressure relief valve (1) and
install the bolt (6), the washer (7) and the nut (9).
EFF :
ALL 29-12-32
Page 409
Feb 01/10
CES
(7) Tighten the nut (9).
(8) Seal the connection of the bonding jumper (8) with SEALANTS (Material
No. 09-013).
(9) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
Subtask 29-12-32-790-050
C. Test
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(4) Examine the connection of the pressure relief valve (1) and the
manifold and make sure that there are no leaks.
5. Close-up
________
Subtask 29-12-32-860-051
(2) Remove the warning notices from the cockpit and the ground service
panel.
Subtask 29-12-32-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-32
Page 410
Nov 01/00
R
CES
Subtask 29-12-32-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ.
EFF :
ALL 29-12-32
Page 411
Nov 01/00
R
CES
PRIORITY VALVE (2064GM) - REMOVAL/INSTALLATION
______________________________________________
TASK 29-12-33-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-33
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-33-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-33-010-051
Subtask 29-12-33-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-12-33
Page 402
Feb 01/10
CES
(4) Depresssurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a container below the HP manifold of the Blue hydraulic system.
4. Procedure
_________
Subtask 29-12-33-020-050
(1) Hold the priority valve (1) and remove the bolts (2) and the washers
(3).
(4) Install the blanking plugs in the ports of the priority valve (1) and
in the HP manifold.
EFF :
ALL 29-12-33
Page 403
Feb 01/10
CES
Priority Valve
Figure 401/TASK 29-12-33-991-001
R
EFF :
001-049, 051-058, 101-101, 29-12-33
Page 404
May 01/05
CES
Priority Valve
Figure 401A/TASK 29-12-33-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-12-33
Page 405
Feb 01/10
528-599,
CES
TASK 29-12-33-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-33
Page 406
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-33
Page 407
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-12-33-860-051
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the container is in position below the HP manifold.
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
Subtask 29-12-33-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-12-33
Page 408
Feb 01/01
R
CES
4. Procedure
_________
Subtask 29-12-33-560-050
(1) Remove the blanking plugs from the HP manifold and the priority valve
(1).
(3) Put the two new back-up rings (7) in position on the sides of the
bobbins (5) without the identification grooves (equipment side).
(4) Put the two new square-section seals (6) in position on the sides of
the bobbins (5) without the identification grooves (equipment side).
(5) Put the two new back-up rings (8) in position on the sides of the
bobbins (5) with the identification grooves (manifold side).
(6) Put the two new O-rings (4) in position on the sides of the bobbins
(5) with the identification grooves (manifold side).
(7) Install the two bobbins (5) with the identification grooves in the
ports of the manifold (Ref. TASK 20-23-21-911-001).
EFF :
ALL 29-12-33
Page 409
Feb 01/10
CES
Subtask 29-12-33-420-050
(5) TORQUE the bolts (2) to between 0.80 and 0.90 m.daN (70.79 and 79.64
lbf.in).
Subtask 29-12-33-790-050
C. Test
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-001).
(2) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
(3) Remove the warning notices from the cockpit and the ground service
panel.
(5) Examine the connection of the priority valve (1) and make sure that
there are no leaks.
5. Close-up
________
Subtask 29-12-33-410-050
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-33
Page 410
Feb 01/01
R
CES
(3) Close the access panel 195BB.
Subtask 29-12-33-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ, 1832GQ, 2701GJ, 2702GJ
EFF :
ALL 29-12-33
Page 411
Feb 01/01
CES
VALVE - FLUID SAMPLING (2187GM) - REMOVAL/INSTALLATION
______________________________________________________
TASK 29-12-34-000-001
Removal of the Fluid Sampling Valve of the Blue Hydraulic System (2187GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-34
Page 401
Feb 01/10
CES
R **ON A/C ALL
3. __________
Job Set-up
Subtask 29-12-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-34-010-050
B. Get Access
Subtask 29-12-34-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
R (5) Put a container below the HP manifold of the Blue hydraulic system.
EFF :
ALL 29-12-34
Page 402
May 01/99
CES
4. Procedure
_________
Subtask 29-12-34-020-050
(1) Remove and discard the lockwire from the protective cap and the valve
body of the fluid sampling valve (1). Do not remove the protective
cap.
(2) Remove the fluid sampling valve (1) from the HP manifold.
(4) Put the blanking plugs on the fluid sampling valve (1) and the HP
manifold.
EFF :
ALL 29-12-34
Page 403
Feb 01/10
CES
Fluid Sampling Valve
Figure 401/TASK 29-12-34-991-001
R
EFF :
001-049, 051-058, 101-101, 29-12-34
Page 404
May 01/05
CES
Fluid Sampling Valve
Figure 401A/TASK 29-12-34-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-12-34
Page 405
Feb 01/10
528-599,
CES
TASK 29-12-34-400-001
Installation of the Fluid Sampling Valve of the Blue Hydraulic System (2187GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-34
Page 406
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-34-860-051
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(4) Make sure that the access panel 195BB and the access door 197EB are
open.
(5) Make sure that the container is in position below the HP manifold.
EFF :
ALL 29-12-34
Page 407
Feb 01/10
CES
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
Subtask 29-12-34-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-34-420-050
(3) Remove the blanking plugs from the fluid sampling valve (1) and the
manifold.
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
fluid sampling valve (1) and to the new 0-ring (2).
EFF :
ALL 29-12-34
Page 408
Feb 01/10
CES
(5) Put the O-ring (2) in position on the fluid sampling valve (1).
(7) TORQUE the fluid sampling valve (1) to between 1.77 and 1.88 m.daN
(13.05 and 13.86 lbf.ft).
(9) Safety the protective cap to the valve body and the valve body to the
manifold with lockwire, corrosion-resistant steel, 0.8 mm (0.032 in.)
dia.
Subtask 29-12-34-790-050
B. Test
(1) Remove the warning notices from the cockpit and the ground service
panel.
(2) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-001).
(3) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
(5) Examine the connection of the fluid sampling valve (1) and the
manifold and make sure that there are no leaks.
5. Close-up
________
Subtask 29-12-34-410-050
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-34
Page 409
May 01/99
CES
(4) Close the access door 197EB.
Subtask 29-12-34-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ, 1832GQ, 2701GJ, 2702GJ.
EFF :
ALL 29-12-34
Page 410
May 01/99
CES
VALVE - DRAIN (2264GM) - REMOVAL/INSTALLATION
_____________________________________________
TASK 29-12-35-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-35
Page 401
Feb 01/98
CES
3. __________
Job Set-up
Subtask 29-12-35-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-35-860-050
(2) Put warning notices in position to tell persons not to pressurize the
Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Drain the reservoir of the Blue hydraulic system (Ref. TASK 29-10-00-
680-003).
Subtask 29-12-35-010-050
EFF :
ALL 29-12-35
Page 402
Feb 01/98
CES
4. Procedure
_________
Subtask 29-12-35-020-050
(1) Remove and discard the lockwire from the reservoir drain valve (1).
(2) Remove the reservoir drain valve (1) from the adaptor (3).
(4) Install the blanking plugs on the adaptor (3) and the reservoir drain
valve (1).
EFF :
ALL 29-12-35
Page 403
Feb 01/98
CES
Reservoir Drain Valve
Figure 401/TASK 29-12-35-991-001
EFF :
ALL 29-12-35
Page 404
Feb 01/98
CES
TASK 29-12-35-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-35
Page 405
Nov 01/09
CES
R D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-35-860-051
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
EFF :
ALL 29-12-35
Page 406
Nov 01/02
CES
Subtask 29-12-35-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-35-420-050
(3) Remove the blanking plugs from the adaptor (3) and the reservoir
drain valve (1).
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
adaptor (3) and to the O-ring (2).
(6) TORQUE the reservoir drain valve (1) to between 4.0 and 4.5 m.daN
(29.49 and 33.18 lbf.ft).
(7) Safety the reservoir drain valve (1) with lockwire 0.8 mm (0.032
in.).
Subtask 29-12-35-790-050
B. Test
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
EFF :
ALL 29-12-35
Page 407
Feb 01/98
CES
(3) Make sure that there are no leaks from the connection of the
reservoir drain valve (1) and the adapter (3).
5. Close-up
________
Subtask 29-12-35-942-050
(2) Remove the warning notices from the cockpit and the ground service
panel.
Subtask 29-12-35-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-35-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ.
EFF :
ALL 29-12-35
Page 408
Feb 01/98
CES
CHECK VALVE, BLUE ELEC PUMP DELIVERY (2050GM) - REMOVAL/INSTALLATION
____________________________________________________________________
TASK 29-12-36-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-36
Page 401
Feb 01/08
CES
3. __________
Job Set-up
Subtask 29-12-36-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-36-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a container below the HP manifold of the Blue hydraulic system.
Subtask 29-12-36-010-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
29-12-36
Page 402
Feb 01/08
CES
4. Procedure
_________
Subtask 29-12-36-020-050
(1) Hold the check valve (3) and loosen the end-fitting (2).
(3) Hold the Tee-fitting (5) and loosen and remove the check valve (3).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
29-12-36
Page 403
Feb 01/08
CES
Check Valve of the Blue Electric Pump
Figure 401/TASK 29-12-36-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
29-12-36
Page 404
Feb 01/08
CES
TASK 29-12-36-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
29-12-36
Page 405
Nov 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-36-860-051
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the container is in position below the HP manifold.
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
29-12-36
Page 406
Feb 01/08
CES
Subtask 29-12-36-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-36-420-050
(3) Make sure that the hydraulic line end-fittings are serviceable.
(5) Lubricate the new O-ring (4) with HYDRAULIC FLUIDS (Material No. 02-
003).
(6) Put the O-ring (4) in position on the check valve (3).
(8) Hold the Tee-fitting (5) and TORQUE the check valve (3) to between
4.32 and 4.61 m.daN (31.85 and 33.99 lbf.ft).
(9) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the end fitting (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
29-12-36
Page 407
Feb 01/08
CES
(10) Connect the pipe (1) to the check valve (3).
(11) Hold the check valve (3) and TORQUE the end fitting (2) to between
5.4 and 5.9 m.daN (39.82 and 43.51 lbf.ft).
Subtask 29-12-36-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
Subtask 29-12-36-790-050
C. Test
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that the level of fluid in the reservoir of the Blue
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(4) Examine the connections of the check valve (3) and make sure that
there are no leaks.
5. Close-up
________
Subtask 29-12-36-942-050
Subtask 29-12-36-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-403,
29-12-36
Page 408
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399, 404-499, 501-509, 511-526,
R 528-599,
TASK 29-12-36-000-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 409
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-12-36-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-36-860-052
(2) Put the WARNING NOTICE in position to tell persons not to pressurize
the Blue hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a CONTAINER 5 L(1 1/2 USGAL) below the HP manifold of the Blue
hydraulic system.
Subtask 29-12-36-010-051
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 410
Feb 01/10
CES
4. Procedure
_________
Subtask 29-12-36-020-051
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(1) Hold the switch manifold (3) and loosen the end-fittings (2) and (9).
(3) Remove the electrical connector (6) from the pressure switch (5).
(5) Cut, remove and discard the lockwire from the pressure switch (5).
(8) Hold the switch manifold (3) and loosen and remove the end fitting
(8) from the HP manifold (7).
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 411
Feb 01/10
CES
Switch Manifold (2380GM) of the Blue Electric Pump - Location and Detail
Figure 402/TASK 29-12-36-991-002
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 412
Feb 01/10
CES
TASK 29-12-36-400-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 413
Feb 01/10
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-36-860-053
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the CONTAINER 5 L(1 1/2 USGAL) is in position below
the HP manifold.
(6) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the Blue hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Blue hydraulic system.
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 414
Feb 01/10
CES
Subtask 29-12-36-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-36-420-051
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
(3) Make sure that the hydraulic line end-fittings are serviceable.
(5) Engage the switch manifold (3) on the HP manifold (7) and hand
tighten the end fitting (8).
(6) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the end fittings
(2) and (9).
(7) Engage the pipes (1) and (10) to the switch manifold (3).
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 415
Feb 01/10
CES
(8) Hold the switch manifold (3) in position.
(9) TORQUE the end fittings (2) and (9) to between 5.4 and 5.9 m.daN
(39.82 and 43.51 lbf.ft).
(11) TORQUE the end fitting (8) to between 7.5 and 8.31 m.daN (55.30 and
61.28 lbf.ft).
(12) Lubricate the new O-ring (4) with the HYDRAULIC FLUIDS (Material No.
02-003).
(13) Put the O-ring (4) in position on the pressure switch (5).
(14) Install the pressure switch (5) on the switch manifold (3).
(15) TORQUE the pressure switch (5) to between 3.186 and 3.470 m.daN
(23.49 and 25.58 lbf.ft).
(16) Safety the pressure switch (5) with the lockwire MISCELLANEOUS
(Material No. 19-010).
(17) Remove the CAP - BLANKING from the electrical connector (6).
(18) Make sure that the electrical connector is clean and in the correct
condition.
(19) Install the electrical connector (6) on the pressure switch (5).
Subtask 29-12-36-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
Subtask 29-12-36-790-051
C. Test
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that the level of fluid in the reservoir of the Blue
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 416
Feb 01/10
CES
(3) Pressurize the Blue hydraulic system (Ref. TASK 29-10-00-863-003).
(4) Examine the connections of the switch manifold (3) and make sure that
there are no leaks.
5. Close-up
________
Subtask 29-12-36-942-051
Subtask 29-12-36-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 234-235, 239-249, 251-299, 307-399,
404-499, 501-509, 511-526, 528-599,
29-12-36
Page 417
Feb 01/10
CES
CHECK VALVE - WTB (2170GM,2405GM,2410GM,2411GM) - REMOVAL/INSTALLATION
______________________________________________________________________
TASK 29-12-37-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-37
Page 401
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-37-941-064
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (4) Put a WARNING NOTICE in position to tell persons not to operate the
slats.
Subtask 29-12-37-860-050
(1) Make sure that the slats are retracted fully (Ref. TASK 27-80-00-866-
005).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever on panel 114VU.
EFF :
ALL 29-12-37
Page 402
Feb 01/10
CES
(5) Remove the safety collar from the circuit breakers 9CV and 11CV.
Subtask 29-12-37-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
122VU FLIGHT CONTROLS/WTB/SLT/SYS1 9CV S06
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-37-010-050
D. Get Access
R (1) Put an ACCESS PLATFORM 4M (13 FT) below the applicable access panel.
R (3) Put a CONTAINER 5 L(1 1/2 USGAL) below the applicable check valve.
4. Procedure
_________
Subtask 29-12-37-020-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
(1) Disconnect the coupling nuts (1) and (3) and remove the pipe (2).
EFF :
ALL 29-12-37
Page 403
Feb 01/10
CES
Slat WTB Check Valve 2410GM (2411GM)
Figure 401/TASK 29-12-37-991-001
EFF :
ALL 29-12-37
Page 404
Feb 01/98
CES
(2) Remove the check valve (4) from the coupling nut (5).
R (4) Remove the CONTAINER 5 L(1 1/2 USGAL) and discard the hydraulic fluid
R correctly.
EFF :
ALL 29-12-37
Page 405
Feb 01/10
CES
TASK 29-12-37-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-37
Page 406
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
R Subtask 29-12-37-941-061
R A. Safety Precautions
R (1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
R 910-002) when you do work on the hydraulic system.
R (2) Make sure that the WARNING NOTICE is in position to tell persons not
R to pressurize the Blue hydraulic system.
R (3) Make sure that the WARNING NOTICE is in position to tell persons not
R to operate the slats.
EFF :
ALL 29-12-37
Page 407
Feb 01/10
CES
R (4) Make sure that the SAFETY BARRIERS are in position.
Subtask 29-12-37-860-053
(1) Make sure that the Blue hydraulic system is depressurized (Ref. TASK
29-00-00-864-001).
R (3) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position.
(4) Make sure the the access panels 522SB and/or 622SB are removed.
(5) Make sure that the slat/flaps are fully retracted (Ref. TASK 27-80-
00-866-005).
(6) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is on the flap/slat control lever on panel 114VU.
Subtask 29-12-37-865-052
R C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
122VU FLIGHT CONTROLS/WTB/SLT/SYS1 9CV S06
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-12-37
Page 408
Feb 01/10
CES
4. Procedure
_________
Subtask 29-12-37-420-054
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
(1) Clean the component interfaces and the adjacent area with a
R MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
R (Material No. 11-026).
(2) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) Remove the blanking caps from the hydraulic line ends.
Subtask 29-12-37-420-050
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
check valve (4) and the coupling nuts (1), (3) and (5).
(2) Attach the check valve (4) to the coupling nut (5).
(3) Install the pipe (2) and the coupling nuts (1) and (3).
(4) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever on panel 114VU.
Subtask 29-12-37-865-053
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV, 9CV, 11CV, 2701GJ, 2702GJ.
EFF :
ALL 29-12-37
Page 409
Feb 01/10
CES
Subtask 29-12-37-863-050
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-37-710-050
E. Test
(2) Make sure the check valve (4) and the coupling nuts (1), (3) and (5)
do not leak.
5. Close-up
________
Subtask 29-12-37-864-056
Subtask 29-12-37-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 29-12-37
Page 410
Feb 01/10
R
CES
Subtask 29-12-37-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-37-865-055
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 29-12-37-942-050
(1) Install the safety collar on the circuit breakers 9CV and 11CV.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-12-37
Page 411
Feb 01/10
CES
TASK 29-12-37-000-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-37
Page 412
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
R Subtask 29-12-37-941-053
R A. Safety Precautions
R (4) Put a WARNING NOTICE in position to tell persons not to operate the
R flaps.
Subtask 29-12-37-860-051
(3) Remove the safety collar from the circuit breakers 10CV and 12CV.
(4) Extend the No.3 spoiler for maintenance (Ref. TASK 27-60-00-866-002).
EFF :
ALL 29-12-37
Page 413
Feb 01/10
CES
Flap WTB Check Valve 2170GM
Figure 402/TASK 29-12-37-991-002
EFF :
ALL 29-12-37
Page 414
Feb 01/10
R
CES
Flap WTB Check Valve 2405GM
Figure 403/TASK 29-12-37-991-003
EFF :
ALL 29-12-37
Page 415
Feb 01/10
R
CES
Subtask 29-12-37-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-37-864-051
Subtask 29-12-37-010-051
R E. Get Access
R (1) Put an ACCESS PLATFORM 4M (13 FT) below the applicable access panel.
R (3) Put a CONTAINER 5 L(1 1/2 USGAL) below the applicable check valve.
EFF :
ALL 29-12-37
Page 416
Feb 01/10
CES
4. Procedure
_________
Subtask 29-12-37-020-052
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
FOR 2170GM
(1) Disconnect the coupling nuts (3) and (5) and remove the pipe (4).
(2) Remove the check valve (2) from the coupling nut (1).
FOR 2405GM
(3) Cut, remove and discard the tie-wrap (6) then remove the support plug
(7).
(4) Remove the nuts (8), the spring washers (9), the sleeves (10), the
bolts (12) and the clamp (11).
(5) Disconnect the coupling nuts (3) and (5) and remove the pipe (4).
(6) Remove the check valve (2) from the coupling nut (1).
R (b) Remove the CONTAINER 5 L(1 1/2 USGAL) and correctly dispose of
R the hydraulic fluid.
EFF :
ALL 29-12-37
Page 417
Feb 01/10
CES
TASK 29-12-37-400-002
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-37
Page 418
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-37
Page 419
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-37-941-059
A. Safety Precautions
R (3) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the Blue hydraulic system.
R (4) Make sure that the WARNING NOTICE is in position to tell persons not
to operate the flaps.
Subtask 29-12-37-860-054
(1) Make sure that the Blue hydraulic system is depressurized (Ref. TASK
29-00-00-864-001).
(3) Make sure that the flaps are fully extended (Ref. TASK 27-80-00-866-
005).
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the flap/slat control lever on the panel 114VU.
EFF :
ALL 29-12-37
Page 420
Feb 01/10
CES
(5) Make sure that the No. 3 spoiler is in the maintenance position
(Ref. TASK 27-60-00-866-002).
R (7) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position.
(8) Make sure that the applicable access panels 575DB(675DB) are removed
(Ref. TASK 57-51-37-000-004).
R (9) Make sure that a CONTAINER 5 L(1 1/2 USGAL) below the applicable
R check valve.
Subtask 29-12-37-865-056
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-37-420-055
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
EFF :
ALL 29-12-37
Page 421
Feb 01/10
CES
(2) Clean the component interfaces and the adjacent area with a
R MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
R (Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 29-12-37-420-052
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
applicable check valve (2) and the coupling nuts (1), (3) and (5).
FOR 2170GM
(2) Attach the check valve (2) to the coupling nut (1).
(3) Install the pipe (4) and attach it with the coupling nuts (3) and
(5).
FOR 2405GM
(4) Attach the check valve (2) to the coupling nut (1).
(5) Install the pipe (4) and attach it with the coupling nuts (3) and
(5).
(6) Attach the clamp (11) to the bracket and the pipe with the sleeves
(10), the bolts (12), the spring washers (9) and the nuts (8).
(7) Install the support plug (7) to the two pipes and secure it with a
new tie-cable (6).
Subtask 29-12-37-865-057
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV, 10CV, 12CV, 21CE1, 21CE2, 21CE3, 22CE, 2701GJ, 2702GJ.
Subtask 29-12-37-863-051
EFF :
ALL 29-12-37
Page 422
Feb 01/10
CES
Subtask 29-12-37-710-051
E. Test
(2) Make sure the check valve (4) and the coupling nuts (1), (3) and (5)
do not leak.
Subtask 29-12-37-864-057
5. Close-up
________
Subtask 29-12-37-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 29-12-37-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-37-865-059
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 29-12-37
Page 423
Feb 01/10
R
CES
Subtask 29-12-37-866-051
D. Aircraft Configuration
(2) Put the No. 3 spoiler back to the servicable condition (Ref. TASK 27-
60-00-866-002).
(3) On the servo-control, make sure that the pointer on the hex. head is
opposite the letter 0 on the housing.
Subtask 29-12-37-942-051
E. Removal of Equipment
(1) Install the safety collar on the circuit breakers 10CV and 12CV.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-12-37
Page 424
Feb 01/10
CES
CHECK VALVE-RAT DELIVERY - REMOVAL/INSTALLATION
_______________________________________________
TASK 29-12-38-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-38-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-38
Page 401
May 01/05
CES
Subtask 29-12-38-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
4. Procedure
_________
Subtask 29-12-38-020-050
(1) Hold the check valve (3) and disconnect the end-fitting (4).
(2) Hold the tee-fitting (1) and loosen and remove the check valve (3).
(4) Put blanking plugs on the check valve (3), the disconnected
end-fitting (4) and the open port of the tee-fitting (1).
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-38
Page 402
May 01/05
CES
RAT Delivery Check Valve
Figure 401/TASK 29-12-38-991-001
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-38
Page 403
May 01/05
CES
TASK 29-12-38-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-38
Page 404
Nov 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-38-860-051
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-38
Page 405
May 01/05
CES
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
Subtask 29-12-38-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-38-420-050
(3) Make sure that the hydraulic line end-fittings are serviceable.
(5) Lubricate the new O-ring (2) with HYDRAULIC FLUIDS (Material No. 02-
003).
(6) Put the O-ring (2) in position on the check valve (3).
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-38
Page 406
May 01/05
CES
(8) Hold the Tee-fitting (1) and TORQUE the check valve (3) to between
4.32 and 4.61 m.daN (31.85 and 33.99 lbf.ft).
(9) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the end fitting (4).
(11) Hold the check valve (3) and TORQUE the end fitting (4) to between
7.5 and 8.3 m.daN (55.30 and 61.20 lbf.ft).
Subtask 29-12-38-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
Subtask 29-12-38-790-050
C. Test
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that the level of fluid in the reservoir of the Blue
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(4) Examine the connections of the check valve (3) and make sure that
there are no leaks.
(6) Do the operational and the functional test of the RAT (Ref. TASK 29-
22-00-720-001).
5. Close-up
________
Subtask 29-12-38-942-050
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-38
Page 407
May 01/05
CES
Subtask 29-12-38-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-12-38
Page 408
May 01/05
CES
RESERVOIR (2000GQ) - REMOVAL/INSTALLATION
_________________________________________
TASK 29-12-41-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-41
Page 401
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-41-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-41-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Put the access platform in position at the access door 197EB.
(4) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-12-41
Page 402
Aug 01/05
CES
(5) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Drain the reservoir of the Blue hydraulic system (Ref. TASK 29-10-00-
680-003).
Subtask 29-12-41-010-050
4. Procedure
_________
Subtask 29-12-41-020-054
EFF :
ALL 29-12-41
Page 403
Feb 01/10
CES
Reservoir of the Blue Hydraulic System
Figure 401/TASK 29-12-41-991-001
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
29-12-41
Page 404
Feb 01/10
CES
Reservoir of the Blue Hydraulic System
Figure 401A/TASK 29-12-41-991-001-A
R
EFF :
151-199, 301-399, 401-499, 29-12-41
Page 405
Aug 01/05
CES
Reservoir of the Blue Hydraulic System
Figure 402/TASK 29-12-41-991-002
EFF :
ALL 29-12-41
Page 406
Feb 01/00
R
CES
(3) Remove the nut (20), the bolt (15) and the washer (18) and disconnect
the bonding jumpers (16),(17) from the reservoir (19).
(4) Loosen the pipe end-fitting (25) and disconnect the air pipe (24)
from the union (26).
(5) Loosen the pipe end-fitting (2) and disconnect the air bleed pipe (1)
from the reducer (3).
(6) Loosen the pipe end-fitting (13) and disconnect the seal drain
connection (14) from the pressure relief valve (12).
(7) Loosen the pipe end-fitting (43) and disconnect the suction pipe (44)
from the reservoir (19).
(8) Loosen the pipe end-fitting (45) and disconnect the suction pipe (44)
from the T-piece (46).
(10) Loosen the pipe end-fitting (42) and disconnect the return pipe (31)
from the reservoir (16).
(11) Loosen the pipe end-fitting (40) and disconnect the return pipe (41)
at the filter (2002GM).
(13) Loosen the pipe end-fitting (48) and disconnect the drain pipe (47)
from the reservoir (19).
(14) Cut and remove the lockwire from the two strap bolts (51).
(15) Hold the reservoir (19) and loosen the two reservoir strap bolts
(51).
(16) Disconnect the ends of the reservoir straps (50) and remove the
reservoir (19) from the aircraft.
(17) Install blanking plugs in all open pipe ends, the union (26), the
tee-fitting (5) and in the reservoir ports.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
29-12-41
Page 407
Feb 01/10
CES
R **ON A/C 151-199, 301-399, 401-499,
Subtask 29-12-41-020-054-A
(3) Remove the nut (20), the bolt (15) and the washer (18) and disconnect
the bonding jumpers (16),(17) from the reservoir (19).
(4) Loosen the pipe end-fitting (25) and disconnect the air pipe (24)
from the union (26).
(5) Loosen the pipe end-fitting (2) and disconnect the air bleed pipe (1)
from the reducer (3).
(6) Loosen the pipe end-fitting (13) and disconnect the seal drain
connection (14) from the pressure relief valve (12).
(7) Loosen the pipe end-fitting (43) and disconnect the suction pipe (44)
from the reservoir (19).
(8) Loosen the pipe end-fitting (45) and disconnect the suction pipe (44)
from the T-piece (46).
(10) Loosen the pipe end-fitting (42) and disconnect the return pipe (31)
from the reservoir (16).
(11) Loosen the pipe end-fitting (40) and disconnect the return pipe (41)
at the filter (2002GM).
(13) Loosen the pipe end-fitting (48) and disconnect the drain pipe (47)
from the reservoir (19).
R
EFF :
151-199, 301-399, 401-499, 29-12-41
Page 408
Aug 01/05
CES
(14) Cut and remove the lockwire from the two strap bolts (51).
(15) Hold the reservoir (19) and loosen the two reservoir strap bolts
(51).
(16) Disconnect the ends of the reservoir straps (50) and remove the
reservoir (19) from the aircraft.
(17) Install blanking plugs in all open pipe ends, the union (26), the
tee-fitting (5) and in the reservoir ports.
R
EFF :
151-199, 301-399, 401-499, 29-12-41
Page 409
Aug 01/05
CES
**ON A/C ALL
TASK 29-12-41-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific access platform 2.3 m (7 ft. 7 in.)
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-41
Page 410
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-41
Page 411
May 01/06
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-41-860-053
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(4) Make sure that the access platform is in position at the access door
197EB.
(5) Make sure that the access doors 197EB and 197FB are open.
(6) Make sure that the container is in position below the location of the
Blue reservoir.
(7) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
EFF :
ALL 29-12-41
Page 412
May 01/08
CES
Subtask 29-12-41-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-41-560-050
(1) Remove the parts which are attached to the removed reservoir as
follows:
(a) Remove and discard the lockwire from the reducer (3).
(b) Remove the reducer (3) and discard the O-ring (4).
(c) Remove and discard the lockwire from the pressure switch (29).
(d) Remove the pressure switch (29) and discard the O-ring (30).
(f) Remove the pressure gage (10) together with its reducer (9) and
discard the O-ring (8).
(g) Remove and discard the lockwire from the pressure relief valve
(12).
(h) Remove the pressure relief valve (12) and discard the O-ring
(11).
(j) Remove the pressure switch (22) and discard the O-ring (23).
EFF :
ALL 29-12-41
Page 413
Feb 01/10
CES
(k) Remove the union (26) and discard the O-ring (27).
(l) Remove the pressure gage (10) from the reducer (9).
(b) Remove the blanking plugs from the ports on the top of the
reservoir (19).
(c) Put the O-ring (27) in position and install the union (26).
(d) TORQUE the union (26) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
(e) Put the O-ring (8) in position and install the reducer (9).
(f) TORQUE the reducer (9) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
NOTE : Make sure that the pressure gage (10) can be clearly read
____
when it is installed.
(h) Hold the reducer (9) and TORQUE the pressure gage connector (10)
to between 1.52 and 1.71 m.daN (11.20 and 12.61 lbf.ft).
(i) Safety the connector of the pressure gage (10) and the reducer
(9) with lockwire, corrosion-resistant steel dia 0.8 mm (0.032
in.)
(j) Put the O-ring (23) in position and install the pressure switch
(22).
(k) TORQUE the pressure switch (22) to between 1.52 and 1.71 m.daN
(11.20 and 12.61 lbf.ft).
(m) Put the O-ring (11) in position and install the pressure relief
valve (12).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
29-12-41
Page 414
Feb 01/10
CES
(n) TORQUE the pressure relief valve (12) to between 3.19 and 3.47
m.daN (23.52 and 25.58 lbf.ft).
(o) Safety the pressure relief valve (12) with lockwire, corrosion-
resistant steel dia 0.8 mm (0.032 in.).
(p) Put the O-ring (4) in position and install the reducer (3).
(q) TORQUE the reducer (3) to between 1.42 and 1.54 m.daN (10.47 and
11.35 lbf.ft).
(r) Put the O-ring (30) in position and install the pressure switch
(29).
(t) Safety the pressure switch (29) and the reducer (3) with
lockwire, corrosion-resistant steel dia, 0.8 mm (0.032 in.).
Subtask 29-12-41-420-053
(3) Examine the support structure of the reservoir for damage, cracks or
corrosion.
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
29-12-41
Page 415
Feb 01/10
CES
(4) Remove the blanking plugs from the reservoir (19) and pipes.
(6) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (51).
(7) Put the reservoir (19) into position in its supports, connect the
ends of the straps (50) and install the bolts (51).
(10) Safety the bolts (51) with lockwire, corrosion-resistant steel dia
0.8 mm (0.032 in.).
(11) Make sure that the hydraulic line end-fittings are serviceable.
(13) TORQUE the pipe end-fitting (48) to between 2.9 and 3.2 m.daN (21.38
and 23.59 lbf.ft).
(14) Connect the return pipe (41) to the filter (2022GM) but do not
tighten the pipe end-fitting (40).
(16) TORQUE the pipe end-fittings (40) and (42) at the two ends of the
return pipe (41) to between 9.7 and 10.7 m.daN (71.53 and 78.90
lbf.ft).
(17) Connect the suction pipe (44) to the T-piece (46) but do not tighten
the pipe end-fitting (45).
(19) TORQUE the pipe end-fittings (43),(45) at the two ends of the suction
pipe (44) to between 9.7 and 10.7 m.daN (71.53 and 78.90 lbf.ft).
(20) Connect the seal drain connector (14) to the pressure relief valve
(12).
(21) TORQUE the pipe end-fitting (13) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
29-12-41
Page 416
Feb 01/10
CES
(22) Connect the air bleed pipe (1) to the reducer (3).
(23) TORQUE the pipe end-fitting (2) to between 1.5 and 1.7 m.daN (11.06
and 12.53 lbf.ft).
(25) TORQUE the pipe end-fitting (25) to between 1.5 and 1.7 m.daN (11.06
and 12.53 lbf.ft).
(27) Install the bolt (15), the washer (18) and the nut (20).
(29) Remove the protective caps from the electrical connectors and
receptacles.
(30) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-41-560-050-A
(1) Remove the parts which are attached to the removed reservoir as
follows:
(a) Remove and discard the lockwire from the reducer (3).
(b) Remove the reducer (3) and discard the O-ring (4).
(d) Remove the pressure gage (10) together with its reducer (9) and
discard the O-ring (8).
(e) Remove and discard the lockwire from the pressure relief valve
(12).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-41
Page 417
Feb 01/10
511-526, 528-599,
CES
(f) Remove the pressure relief valve (12) and discard the O-ring
(11).
(h) Remove the pressure switch (22) and discard the O-ring (23).
(i) Remove the union (26) and discard the O-ring (27).
(j) Remove the pressure gage (10) from the reducer (9).
(b) Remove the blanking plugs from the ports on the top of the
reservoir (19).
(c) Put the O-ring (27) in position and install the union (26).
(d) TORQUE the union (26) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
(e) Put the O-ring (8) in position and install the reducer (9).
(f) TORQUE the reducer (9) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
NOTE : Make sure that the pressure gage (10) can be clearly read
____
when it is installed.
(h) Hold the reducer (9) and TORQUE the pressure gage connector (10)
to between 1.52 and 1.71 m.daN (11.20 and 12.61 lbf.ft).
(i) Safety the connector of the pressure gage (10) and the reducer
(9) with lockwire, corrosion-resistant steel dia 0.8 mm (0.032
in.)
(j) Put the O-ring (23) in position and install the pressure switch
(22).
R
EFF :
151-199, 301-399, 401-499, 29-12-41
Page 418
Aug 01/05
CES
(k) TORQUE the pressure switch (22) to between 1.52 and 1.71 m.daN
(11.20 and 12.61 lbf.ft).
(m) Put the O-ring (11) in position and install the pressure relief
valve (12).
(n) TORQUE the pressure relief valve (12) to between 3.19 and 3.47
m.daN (23.52 and 25.58 lbf.ft).
(o) Safety the pressure relief valve (12) with lockwire, corrosion-
resistant steel dia 0.8 mm (0.032 in.).
(p) Put the O-ring (4) in position and install the reducer (3).
(q) TORQUE the reducer (3) to between 1.42 and 1.54 m.daN (10.47 and
11.35 lbf.ft).
Subtask 29-12-41-420-053-A
R
EFF :
151-199, 301-399, 401-499, 29-12-41
Page 419
Aug 01/05
CES
(3) Examine the support structure of the reservoir for damage, cracks or
corrosion.
(4) Remove the blanking plugs from the reservoir (19) and pipes.
(6) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (51).
(7) Put the reservoir (19) into position in its supports, connect the
ends of the straps (50) and install the bolts (51).
(10) Safety the bolts (51) with lockwire, corrosion-resistant steel dia
0.8 mm (0.032 in.).
(11) Make sure that the hydraulic line end-fittings are serviceable.
(13) TORQUE the pipe end-fitting (48) to between 2.9 and 3.2 m.daN (21.38
and 23.59 lbf.ft).
(14) Connect the return pipe (41) to the filter (2022GM) but do not
tighten the pipe end-fitting (40).
(16) TORQUE the pipe end-fittings (40) and (42) at the two ends of the
return pipe (41) to between 9.7 and 10.7 m.daN (71.53 and 78.90
lbf.ft).
(17) Connect the suction pipe (44) to the T-piece (46) but do not tighten
the pipe end-fitting (45).
(19) TORQUE the pipe end-fittings (43),(45) at the two ends of the suction
pipe (44) to between 9.7 and 10.7 m.daN (71.53 and 78.90 lbf.ft).
(20) Connect the seal drain connector (14) to the pressure relief valve
(12).
R
EFF :
151-199, 301-399, 401-499, 29-12-41
Page 420
Aug 01/05
CES
(21) TORQUE the pipe end-fitting (13) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
(22) Connect the air bleed pipe (1) to the reducer (3).
(23) TORQUE the pipe end-fitting (2) to between 1.5 and 1.7 m.daN (11.06
and 12.53 lbf.ft).
(25) TORQUE the pipe end-fitting (25) to between 1.5 and 1.7 m.daN (11.06
and 12.53 lbf.ft).
(27) Install the bolt (15), the washer (18) and the nut (20).
(29) Remove the protective caps from the electrical connectors and
receptacles.
(30) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-41-861-050
Subtask 29-12-41-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 1831GQ, 1832GQ.
R
EFF :
ALL 29-12-41
Page 421
May 01/08
CES
Subtask 29-12-41-710-050-A
(1) Do an operational test of the low level warning (Ref. TASK 29-31-00-
710-001).
(2) Do an operational test of the low air pressure warning (Ref. TASK 29-
34-00-710-001).
(3) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(4) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(5) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(6) On the ECAM control panel of the center pedestal, push the HYD
pushbutton. Make sure that the HYD page on the ECAM lower DU comes
on.
(7) Make sure that the two reservoir content gages (one on the reservoir
and one on the ground service panel of the Green hydraulic system)
show the same contents and agree with the ECAM contents indication.
(8) Examine the reservoir and the pipe connections and make sure that
there are no leaks.
(9) Apply leak detector SPECIAL MATERIALS (Material No. 05-004) to the
reservoir and air pipe connections and make sure that there are no
leaks.
(11) Keep the Blue hydraulic system pressurized for 5 minutes to let the
hydraulic system bleed.
(12) Do the bleeding procedure of the Blue hydraulic system (Ref. TASK 29-
00-00-870-008) and (Ref. TASK 29-00-00-870-009).
R
EFF :
ALL 29-12-41
Page 422
May 01/08
CES
5. Close-up
________
Subtask 29-12-41-860-054
(1) Make sure that the fluid level on the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002).
(5) Remove the warning notices from the cockpit and from the ground
service panel of the Blue hydraulic system.
Subtask 29-12-41-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-41
Page 423
Aug 01/08
R
CES
INTENTIONALLY BLANK
R
29-12-41
Page 424
May 01/08
CES
TASK 29-12-41-000-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-41
Page 425
Feb 01/05
R
CES
3. __________
Job Set-up
Subtask 29-12-41-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-41-010-051
Subtask 29-12-41-860-051
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put the access platform in position at the access door 197FB.
(6) Drain the reservoir of the Blue hydraulic system (Ref. TASK 29-10-00-
680-003).
EFF :
ALL 29-12-41
Page 426
Feb 01/05
R
CES
4. Procedure
_________
Subtask 29-12-41-020-051
(2) Put blanking caps on the disconnected electrical connector (6) and on
the receptacle.
(4) Remove the quantity indicator (3) from the reservoir (1).
(7) Put the quantity indicator (3) into a plastic bag to keep it clean.
EFF :
ALL 29-12-41
Page 427
Feb 01/05
R
CES
Quantity Indicator and Low Level Switch
Figure 403/TASK 29-12-41-991-005
EFF :
ALL 29-12-41
Page 428
Feb 01/05
R
CES
TASK 29-12-41-400-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific access platform 2.3 m (7 ft. 7 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-41
Page 429
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-41-860-055
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-12-41
Page 430
Nov 01/08
R
CES
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(4) Make sure that the access platform is in position at the access door
197FB.
(6) Make sure that the container is in position below the reservoir.
(7) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
Subtask 29-12-41-865-055
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-41-420-051
(4) Lubricate the new O-ring (2) with HYDRAULIC FLUIDS (Material No. 02-
003).
(5) Put the O-ring (2) in position on the quantity indicator (3).
EFF :
ALL 29-12-41
Page 431
Feb 01/05
R
CES
(6) Put the quantity indicator (3) in position in the reservoir.
(8) Remove the blanking caps from the electrical connector (6) and from
the receptacle.
(9) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-41-860-057
(2) Fill the reservoir of the Blue hydraulic system (Ref. TASK 12-12-29-
611-001) or (Ref. TASK 12-12-29-611-002) and make sure that the
quantity indicator agrees.
(3) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
Subtask 29-12-41-790-050
(1) Examine the connection of the quantity indicator (3) and the
reservoirs (1).
Subtask 29-12-41-710-052
D. Do this Test:
(1) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(2) On the ECAM control panel on the cockpit pedestal, push the HYD
pushbutton. Make sure that the HYD page on the ECAM lower DU comes
on.
EFF :
ALL 29-12-41
Page 432
Feb 01/05
R
CES
(3) Make sure that the quantity indication on the ECAM lower DU agrees
with the quantity indicator of the reservoir.
NOTE : Do only the steps applicable for the Blue hydraulic system.
____
Subtask 29-12-41-870-050-A
E. Bleeding Procedure
(2) Keep the system pressurized for 5 minutes to bleed the Blue hydraulic
system.
(3) Do the bleeding procedure of the Blue hydraulic system (Ref. TASK 29-
00-00-870-008) and (Ref. TASK 29-00-00-870-009).
5. Close-up
________
Subtask 29-12-41-860-056
(1) Make sure that the level of fluid in the reservoir of the Blue
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
EFF :
ALL 29-12-41
Page 433
May 01/08
CES
(7) Remove the warning notice(s).
Subtask 29-12-41-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-41-865-056
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1832GQ, 2701GJ, 2702GJ
EFF :
ALL 29-12-41
Page 434
May 01/08
R
CES
TASK 29-12-41-000-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-41
Page 435
Feb 01/05
R
CES
3. __________
Job Set-up
Subtask 29-12-41-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-41-010-052
B. Get Access
(1) Put the access platform in position at the access door 197FB.
Subtask 29-12-41-860-052
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Drain the reservoir of the Blue hydraulic system (Ref. TASK 29-10-00-
680-003).
EFF :
ALL 29-12-41
Page 436
Feb 01/05
R
CES
4. Procedure
_________
Subtask 29-12-41-020-052
(2) Put blanking caps on the disconnected electrical connector (11) and
on the receptacle.
(4) Remove the low level switch (8) from the reservoir (1).
(7) Put the low level switch (8) into a plastic bag to keep it clean.
EFF :
ALL 29-12-41
Page 437
Feb 01/05
R
CES
TASK 29-12-41-400-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific access platform 2.3 m (7 ft. 7 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-41
Page 438
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-41-860-058
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(4) Make sure that the access platform is in position at the access door
197FB.
EFF :
ALL 29-12-41
Page 439
May 01/08
CES
(5) Make sure that the access door 197FB is open.
(6) Make sure that the container is in position below the reservoir.
(7) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
Subtask 29-12-41-865-058
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-41-420-052
(4) Lubricate the new O-ring (7) with HYDRAULIC FLUIDS (Material No. 02-
003).
(5) Put the O-ring (7) in position on the low level switch (8).
(6) Put the low level switch (8) in position in the reservoir (1).
(8) Remove the blanking caps from the electrical connector (11) and from
the receptacle.
EFF :
ALL 29-12-41
Page 440
Feb 01/05
R
CES
(9) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-41-865-059
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1832GQ, 2701GJ, 2702GJ.
Subtask 29-12-41-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
Subtask 29-12-41-710-051
D. Test
NOTE : Do only the steps of the test applicable for the Blue
____
hydraulic system.
Subtask 29-12-41-790-051
(1) Examine the connection of the low level switch (8) and the reservoir
(1).
EFF :
ALL 29-12-41
Page 441
May 01/08
CES
Subtask 29-12-41-870-051-A
F. Bleeding Procedure
(2) Keep the system pressurized for 5 minutes to bleed the Blue hydraulic
system.
(3) Do the bleeding procedure of the blue hydraulic system (Ref. TASK 29-
00-00-870-008) and (Ref. TASK 29-00-00-870-009).
5. Close-up
________
Subtask 29-12-41-860-059
(1) Make sure that the level of fluid in the reservoir of the Blue
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
Subtask 29-12-41-410-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-41
Page 442
May 01/08
CES
Subtask 29-12-41-865-060
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ
EFF :
ALL 29-12-41
Page 443
May 01/08
R
CES
ACCUMULATOR - BLUE POWER (2070GM) - REMOVAL/INSTALLATION
________________________________________________________
TASK 29-12-42-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-42
Page 401
Feb 01/98
CES
3. __________
Job Set-up
Subtask 29-12-42-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-42-010-050
Subtask 29-12-42-860-051
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-12-42-614-050
(2) Turn the nut to OPEN position and release the nitrogen pressure.
EFF :
ALL 29-12-42
Page 402
Feb 01/98
CES
4. Procedure
_________
Subtask 29-12-42-020-050
(1) Loosen the union nut (12) and disconnect the hydraulic line from the
union (10).
(3) Hold the accumulator assembly, loosen the two clamp screws and remove
the two clamps (5).
(5) Close the open ends of the accumulator assembly and the hydraulic
line with blanking caps.
EFF :
ALL 29-12-42
Page 403
Feb 01/98
CES
Blue Power Accumulator
Figure 401/TASK 29-12-42-991-001
EFF :
ALL 29-12-42
Page 404
Feb 01/98
CES
TASK 29-12-42-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-42
Page 405
Nov 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-42-860-052
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
EFF :
ALL 29-12-42
Page 406
Aug 01/01
CES
(5) Make sure that the container is in position.
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
Subtask 29-12-42-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-42-560-050
(1) Remove the parts which are attached to the removed accumulator (8) as
follows:
(b) Remove and discard the lockwire from the adapter (3).
(c) Remove the adapter (3) complete with the charging valve (2) and
the pressure gage (1).
(b) Clean the union and the adapter connections and make sure that
they are in good condition.
(c) Lubricate the new O-rings (9) and the new O-rings (4) and all
threads with HYDRAULIC FLUIDS (Material No. 02-003).
EFF :
ALL 29-12-42
Page 407
Feb 01/98
CES
(d) Install the O-ring (9) on the removed union (10).
(e) Install the union (10) and TORQUE it to between 6.258 and 6.827
m.daN (46.15 and 50.34 lbf.ft).
(g) Install the adapter (3) together with the air pressure gage (1)
and the charging valve (2).
(h) TORQUE the adapter (3) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
(i) Safety the adapter (3) with lockwire, corrosion resistant steel
0.8 mm (0.032 in.)..
Subtask 29-12-42-420-050
(4) Put the accumulator assembly in its mounting and install the nut
(11).
NOTE : Install the accumulator assembly so that you can easily read
____
the pressure gage and you have good access to the charging
valve.
(6) Make sure that the hydraulic line end-fittings are serviceable.
(7) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the thread of the
line end fitting.
EFF :
ALL 29-12-42
Page 408
Feb 01/98
CES
(8) Install the hydraulic line free of stress with the union nut (12) on
the union (10).
(9) TORQUE the union nut (12) to between 7.5 and 8.3 m.daN (55.30 and
61.20 lbf.ft).
Subtask 29-12-42-790-050
C. Test
(2) Remove the warning notices from the ground service panel of the Blue
hydraulic system and from the cockpit.
(4) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
(6) Examine the accumulator connections and make sure that there are no
hydraulic fluid or nitrogen leaks.
(7) Make sure that the pressure gage (1) shows 3000 +100 -100 psi.
R NOTE : When you do the bleeding procedure, nitrogen, which has gone
____
R into the hydraulic system from the defective accumulator, is
R removed.
EFF :
ALL 29-12-42
Page 409
Aug 01/01
CES
5. Close-up
________
Subtask 29-12-42-410-050
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-42-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
EFF :
ALL 29-12-42
Page 410
Aug 01/01
R
CES
FILTER - ELECTRIC PUMP CASE DRAIN (2084GM) - SERVICING
______________________________________________________
TASK 29-12-43-610-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-43
Page 301
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-43-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-43-860-052
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel.
- On the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-12-43
Page 302
Aug 01/04
CES
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put the container below the filter to collect any hydraulic fluid.
Subtask 29-12-43-010-050
4. Procedure
_________
Subtask 29-12-43-020-050
(1) Cut and remove the lockwire between the filter bowl (3) and the
filter head (1).
(2) Remove the filter bowl (3) together with the filter element (2).
(3) Remove the filter element (2) from the filter bowl (3).
NOTE : It is possible that the filter element (2) stays in the filter
____
head (1) and it is necessary to pull it out.
Subtask 29-12-43-560-050
(2) Lubricate the O-ring (5) in the new filter element (2) with HYDRAULIC
FLUIDS (Material No. 02-003).
(3) Lubricate the threads of the filter bowl (3) with HYDRAULIC FLUIDS
(Material No. 02-003).
(4) If the red clogging indicator (4) is out, push it in to set it again.
EFF :
ALL 29-12-43
Page 303
Aug 01/04
R
CES
R Electric Pump Case Drain Filter
Figure 301/TASK 29-12-43-991-001
EFF :
ALL 29-12-43
Page 304
Feb 01/05
CES
Subtask 29-12-43-420-050
(3) Do a check of the filter element (2) and make sure that it is clean
and not damaged.
R (4) Install the filter element (2), together with its O-ring (5) in the
R filter bowl (3).
(5) Engage the filter bowl (3) in the filter head (1) and tighten it.
Subtask 29-12-43-865-051
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
Subtask 29-12-43-790-050
(1) Remove the warning notice from the ground service panel of the Blue
hydraulic system.
(5) Make sure that no hydraulic fluid comes out of the filter assembly.
(6) Make sure that the red clogging indicator stays in.
EFF :
ALL 29-12-43
Page 305
Feb 01/99
CES
5. Close-up
________
Subtask 29-12-43-860-051
(1) Safety the filter bowl (3) to the filter head (1) with lockwire 0.8
mm (0.032 in.).
(2) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
Subtask 29-12-43-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-43
Page 306
Feb 01/98
CES
TASK 29-12-43-960-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-43
Page 307
Nov 01/08
CES
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 29-12-43-865-052
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
R 123VU B HYD/ELEC PUMP 2701GJ AB09
R Subtask 29-12-43-010-052
R Subtask 29-12-43-860-053
EFF :
ALL 29-12-43
Page 308
Aug 01/04
CES
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Put the CONTAINER 1 L (1/4 USGAL) below the filter to collect the
unwanted hydraulic fluid.
4. Procedure
_________
Subtask 29-12-43-020-051
(1) Loosen and remove the clogging indicator (4) from the filter head
(1).
R (2) Remove and discard the packings (7) and the ring (6) from the
R clogging indicator (4).
Subtask 29-12-43-560-051
R (1) Lubricate the new ring (6) and the new packings (7) with the
R HYDRAULIC FLUIDS (Material No. 02-003) and install them on the
clogging indicator (4).
(2) Lubricate the threads of the clogging indicator (4) with the
HYDRAULIC FLUIDS (Material No. 02-003).
Subtask 29-12-43-420-051
(3) Install the new clogging indicator (4) in the filter head (1).
EFF :
ALL 29-12-43
Page 309
Feb 01/05
CES
R Subtask 29-12-43-865-053
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 2701GJ, 2702GJ
R Subtask 29-12-43-790-051
R (2) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
R 14-00-614-002).
R (4) Make sure that no hydraulic fluid comes out of the filter assembly.
R 5. Close-up
________
R Subtask 29-12-43-860-054
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 29-12-43-410-051
R B. Close Access
EFF :
ALL 29-12-43
Page 310
Aug 01/04
CES
FILTER - LP (2002GM) - SERVICING
________________________________
TASK 29-12-44-610-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-44
Page 301
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-44-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-44-010-051
Subtask 29-12-44-860-052
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
EFF :
ALL 29-12-44
Page 302
Nov 01/08
R
CES
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Put the container below the filter to collect any hydraulic fluid.
4. Procedure
_________
Subtask 29-12-44-020-050
(1) Cut and remove the lockwire between the filter bowl (4) and the
filter head (1).
(2) Remove the filter bowl (4) together with the filter element (2).
NOTE : It is possible that the filter element (2) stays in the filter
____
head (1). If it does, pull it out.
(3) Remove the filter element (2) from the filter bowl (4).
(5) Remove and discard the O-ring (3) from the outside of the filter bowl
(4).
Subtask 29-12-44-560-050
(1) Lubricate the new O-ring (3) with HYDRAULIC FLUIDS (Material No. 02-
003) and install it on the filter bowl (4).
EFF :
ALL 29-12-44
Page 303
Nov 01/08
R
CES
R LP Filter
Figure 301/TASK 29-12-44-991-001
EFF :
ALL 29-12-44
Page 304
May 01/04
CES
(3) Lubricate the O-ring (6) in the new filter element (2) with HYDRAULIC
FLUIDS (Material No. 02-003).
(4) Lubricate the threads of the filter bowl (4) with HYDRAULIC FLUIDS
(Material No. 02-003).
Subtask 29-12-44-420-050
(3) Do a check of the filter element (2) and make sure that it is clean
and not damaged.
(4) Install the filter element (2) together with its O-ring (6) in the
filter bowl (4).
(5) Engage the filter bowl (4) together with the new O-ring (3) in the
filter head (1) and tighten it.
Subtask 29-12-44-865-051
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ.
Subtask 29-12-44-790-050
(2) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(5) Make sure that no hydraulic fluid comes out of the filter assembly.
EFF :
ALL 29-12-44
Page 305
Nov 01/08
R
CES
(6) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
5. Close-up
________
Subtask 29-12-44-860-051
(1) Safety the filter bowl (4) to the filter head with lockwire 0.8 mm
(0.032 in.).
Subtask 29-12-44-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-44
Page 306
Nov 01/08
R
CES
TASK 29-12-44-960-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-44
Page 307
Nov 01/08
CES
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 29-12-44-865-052
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
R 123VU B HYD/ELEC PUMP 2701GJ AB09
R Subtask 29-12-44-010-052
R B. Get Access
R Subtask 29-12-44-860-053
EFF :
ALL 29-12-44
Page 308
May 01/04
CES
R (2) Put a WARNING NOTICE in position to tell persons not to pressurize
R the Blue hydraulic system:
R - in the cockpit on the hydraulic section 40VU of the overhead panel
R - on the ground service panel of the Blue hydraulic system.
R (3) Make sure that the Blue hydraulic system is depressurized and put it
R in the maintenance configuration.
R (Ref. TASK 29-00-00-864-001).
R (4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
R 29-14-00-614-001).
R (6) Put the CONTAINER 1 L (1/4 USGAL) below the filter to collect the
R unwanted hydraulic fluid.
R 4. Procedure
_________
R Subtask 29-12-44-020-051
R (1) Loosen and remove the clogging indicator (5) from the filter head
R (1).
R (2) Remove and discard the packings (7) from the clogging indicator (5).
R Subtask 29-12-44-560-051
R (1) Lubricate the new packings (7) with the HYDRAULIC FLUIDS (Material
R No. 02-003) and install them on the clogging indicator (5).
R (2) Lubricate the threads of the clogging indicator (5) with the
R HYDRAULIC FLUIDS (Material No. 02-003).
R Subtask 29-12-44-420-051
EFF :
ALL 29-12-44
Page 309
May 01/04
CES
R (3) Install the new clogging indicator (5) in the filter head (1).
R Subtask 29-12-44-865-053
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 2701GJ, 2702GJ.
R Subtask 29-12-44-790-051
R (2) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
R 14-00-614-002).
R (5) Make sure that no hydraulic fluid comes out of the filter assembly.
R (6) Make sure that the fluid level in the reservoir of the Blue hydraulic
R system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
R 001).
R 5. Close-up
________
R Subtask 29-12-44-860-054
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 29-12-44-410-052
R B. Close Access
EFF :
ALL 29-12-44
Page 310
May 01/04
CES
FILTER - LP (2002GM) - REMOVAL/INSTALLATION
___________________________________________
TASK 29-12-44-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-44
Page 401
Nov 01/05
CES
3. __________
Job Set-up
Subtask 29-12-44-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-44-860-055
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- Put a WARNING NOTICE in the cockpit on the hydraulic section 40VU
of the overhead panel.
- Put a WARNING NOTICE on the ground service panel of the Blue
hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(6) Put a CONTAINER 10 L(2 1/2 USGAL) below the low pressure
filter-assembly to collect all the hydraulic fluid.
EFF :
ALL 29-12-44
Page 402
Nov 01/05
CES
4. Procedure
_________
Subtask 29-12-44-020-052
(3) Loosen the pipe end-fitting (14) and disconnect the pipe (13) from
the union (15).
(4) Loosen the pipe end-fitting (11) and disconnect the pipe (12) from
the union (10).
(5) Hold the low pressure filter-assembly (8) and remove the four bolts
(7) and the four washers (6).
(7) Remove the low pressure filter-assembly (8) from the bracket (1).
(8) Put a PLUG - BLANKING on each disconnected pipe end and each open
port of the low pressure filter-assembly.
EFF :
ALL 29-12-44
Page 403
Nov 01/05
CES
Low Pressure Filter-Assembly
Figure 401/TASK 29-12-44-991-002
EFF :
ALL 29-12-44
Page 404
Nov 01/05
CES
TASK 29-12-44-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-44
Page 405
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-44-860-056
EFF :
ALL 29-12-44
Page 406
Nov 01/05
CES
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- One WARNING NOTICE in the cockpit on the hydraulic section 40VU of
the overhead panel
- One WARNING NOTICE on the ground service panel of the Blue
hydraulic system.
(4) Make sure that the reservoir of the Blue hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that the CONTAINER 10 L(2 1/2 USGAL) is in position below
the location of the low pressure filter-assembly.
Subtask 29-12-44-865-055
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-44-560-052
(1) Remove the components which are installed in the removed low pressure
filter-assembly (8) as follows:
EFF :
ALL 29-12-44
Page 407
Nov 01/05
CES
(c) Discard the packing (16).
(f) Install a PLUG - BLANKING in the open ports of the low pressure
filter-assembly (8) and all of the removed components.
(a) Remove the blanking plugs from the ports of the low pressure
filter-assembly (8) and all of the removed components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packings and the threads of the unions.
1
_ Put the new packing (16) in position on the union (15).
2
_ Install the union (15) in the low pressure filter-assembly
(8).
3
_ TORQUE the union (15) to between 4.8 and 5.3 m.daN (35.39 and
39.08 lbf.ft).
1
_ Put the new packing (9) in position on the union (10).
2
_ Install the union (10) in the low pressure filter-assembly
(8).
3
_ TORQUE the union (10) to between 4.8 and 5.3 m.daN (35.39 and
39.08 lbf.ft).
EFF :
ALL 29-12-44
Page 408
Nov 01/05
CES
Subtask 29-12-44-420-052
(2) Examine the bracket (1) for cracks, corrosion or other damage.
(3) Apply a layer of the SEALANTS (Material No. 09-018) to the mating
surface of the low pressure filter-assembly (8).
(5) Put the low pressure filter-assembly (8) in position on the bracket
(1).
(6) Install the four bolts (7) with the washers (6) and the bonding
straps (4).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the pipe end-fittings.
EFF :
ALL 29-12-44
Page 409
Nov 01/05
CES
(11) TORQUE the pipe end-fitting (14) to between 7.29 and 7.4 m.daN (53.76
and 54.57 lbf.ft).
(13) TORQUE the pipe end-fitting (11) to between 7.29 and 7.4 m.daN (53.76
and 54.57 lbf.ft).
(14) Seal the connection of the bonding straps (4) and (5) with the
SEALANTS (Material No. 09-013).
(15) Apply the STRUCTURE PAINTS (Material No. 16-021) (dyed blue) to the
sealants.
(17) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-12-44-865-056
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1841GN, 1881GP, 2701GJ, 2702GJ
Subtask 29-12-44-790-052
D. Test
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
EFF :
ALL 29-12-44
Page 410
Nov 01/05
CES
(4) Examine the connections of the low pressure filter-assembly (8) and
make sure that there are no leaks.
(6) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(7) On the ECAM control panel on the center pedestal, push the HYD
pushbutton. Make sure that the HYD page on the system (lower) display
comes on.
5. Close-up
________
Subtask 29-12-44-860-057
(1) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-12-44
Page 411
Nov 01/05
CES
FILTER - HP (2048GM) - SERVICING
________________________________
TASK 29-12-45-610-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-45
Page 301
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-45-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-45-941-050
Subtask 29-12-45-010-051
EFF :
ALL 29-12-45
Page 302
Nov 01/08
R
CES
Subtask 29-12-45-860-052
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Put the container below the filter to collect any hydraulic fluid.
4. Procedure
_________
Subtask 29-12-45-020-050
(1) Cut and remove the lockwire between the filter bowl (3) and the
filter head (1).
(2) Remove the filter bowl (3) together with the filter element (2).
(3) Remove the filter element (2) from the filter bowl (3). Discard the
filter element (2).
NOTE : It is possible that the filter element (2) will stay in the
____
filter head (1). If it does, pull it out.
Subtask 29-12-45-560-050
(2) Lubricate the 0-ring (5) of the new filter element (2) with HYDRAULIC
FLUIDS (Material No. 02-003).
EFF :
ALL 29-12-45
Page 303
Nov 01/08
R
CES
R HP Filter
Figure 301/TASK 29-12-45-991-001
EFF :
ALL 29-12-45
Page 304
May 01/04
CES
R (3) Lubricate the threads of the filter bowl (3) with HYDRAULIC FLUIDS
(Material No. 02-003).
R (4) If the red clogging indicator (4) is out, push it in to set it again.
Subtask 29-12-45-420-050
(3) Do a check of the filter element (2) and make sure that it is clean
and not damaged.
R (4) Install the new filter element (2) together with its 0-ring (5) in
R the filter bowl (3).
(5) Engage the filter bowl (3) in the filter head (1) and tighten it with
your hands.
Subtask 29-12-45-942-050
Subtask 29-12-45-865-051
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
Subtask 29-12-45-790-050
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
EFF :
ALL 29-12-45
Page 305
Feb 01/99
CES
(4) Make sure that no hydraulic fluid comes out of the filter assembly.
5. Close-up
________
Subtask 29-12-45-860-051
(1) Safety the filter bowl (3) to the filter head (1) with lockwire 0.8
mm (0.032 in.).
(2) Make sure that the fluid level in the Blue reservoir is correct. Add
fluid as necessary (Ref. TASK 12-12-29-611-001).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-12-45-410-051
EFF :
ALL 29-12-45
Page 306
Feb 01/99
R
CES
TASK 29-12-45-960-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-45
Page 307
Nov 01/08
CES
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 29-12-45-865-052
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
R 123VU B HYD/ELEC PUMP 2701GJ AB09
R Subtask 29-12-45-941-051
R B. Safety Precautions
R Subtask 29-12-45-010-052
R C. Get Access
EFF :
ALL 29-12-45
Page 308
May 01/04
CES
R Subtask 29-12-45-860-053
R (2) Make sure that the Blue hydraulic system is depressurized and put it
R in the maintenance configuration.
R (Ref. TASK 29-00-00-864-001).
R (3) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
R 29-14-00-614-001).
R (4) Put the CONTAINER 1 L (1/4 USGAL) below the filter to collect the
R unwanted hydraulic fluid.
R 4. Procedure
_________
R Subtask 29-12-45-020-051
R (1) Loosen and remove the clogging indicator (4) from the filter head
R (1).
R (2) Remove and discard the packings (7) from the clogging indicator (4).
R (3) Remove and retain the ring (6) from the clogging indicator (4).
R Subtask 29-12-45-560-051
R (1) Put the ring (6) on the new clogging indicator (4).
R (2) Lubricate the new packings (7) with the HYDRAULIC FLUIDS (Material
R No. 02-003) and install them on the new clogging indicator (4).
R (3) Lubricate the threads of the new clogging indicator (4) with the
R HYDRAULIC FLUIDS (Material No. 02-003).
EFF :
ALL 29-12-45
Page 309
May 01/04
CES
R Subtask 29-12-45-420-051
R (3) Install the new clogging indicator (4) in the filter head (1).
R Subtask 29-12-45-942-052
R D. Safety Precautions
R Subtask 29-12-45-865-053
R E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 2701GJ, 2702GJ
R Subtask 29-12-45-790-051
R (1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
R 14-00-614-002).
R (4) Make sure that no hydraulic fluid comes out of the filter assembly.
R 5. Close-up
________
R Subtask 29-12-45-860-054
R (1) Make sure that the fluid level in the Blue reservoir is correct. Add
R fluid as necessary (Ref. TASK 12-12-29-611-001).
EFF :
ALL 29-12-45
Page 310
May 01/04
CES
R (3) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 29-12-45-410-052
R B. Close Access
EFF :
ALL 29-12-45
Page 311
May 01/04
CES
__________________________________________________________
DAMPENER - HYDRAULIC PULSATION BLUE ELECTRIC PUMP (2092GM)
____________________
REMOVAL/INSTALLATION
TASK 29-12-46-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-46
Page 401
Feb 01/98
CES
3. __________
Job Set-up
Subtask 29-12-46-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-46-010-050
Subtask 29-12-46-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
EFF :
ALL 29-12-46
Page 402
Feb 01/98
CES
4. Procedure
_________
Subtask 29-12-46-020-050
(1) Loosen the pipe end-fitting (2) and disconnect the hose (1) from the
pulsation dampener (3).
(2) Loosen the pipe end-fitting (5) and disconnect the hose (6) from the
pulsation dampener (3).
(3) Hold the pulsation dampener (3) and remove the nut (4).
EFF :
ALL 29-12-46
Page 403
Feb 01/98
CES
Hydraulic Pulsation Dampener
Figure 401/TASK 29-12-46-991-001
EFF :
ALL 29-12-46
Page 404
Feb 01/98
CES
TASK 29-12-46-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific plastic or wooden scraper
No specific warning notices
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-46
Page 405
Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-46-860-051
(2) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the container is in position below the location of the
pulsation dampener.
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
EFF :
ALL 29-12-46
Page 406
Feb 01/05
CES
Subtask 29-12-46-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-46-910-050
(1) Remove the sealant from the mating surface of the pulsation dampener
(3) and the aircraft structure with a plastic or wooden scraper.
(4) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the pulsation dampener (3).
Subtask 29-12-46-420-050
(2) Make sure that the hydraulic line end-fittings are serviceable.
EFF :
ALL 29-12-46
Page 407
Feb 01/98
CES
(4) Put the pulsation dampener (3) in position and install the nut (4).
(6) TORQUE the pipe end-fitting (2) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
(8) TORQUE the pipe end-fitting (5) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
Subtask 29-12-46-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ
Subtask 29-12-46-790-050
(1) Pressurize the reservoir of the Blue hydraulic system (Ref. TASK 29-
14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Blue hydraulic
system is correct. Add fluid as necessary (Ref. TASK 12-12-29-611-
001).
(4) Examine the connections of pulsation dampener (3) and make sure that
there are no leaks.
5. Close-up
________
Subtask 29-12-46-942-050
EFF :
ALL 29-12-46
Page 408
Feb 01/98
CES
Subtask 29-12-46-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-46
Page 409
Feb 01/98
CES
PUMP - ELECTRIC, BLUE (2075GJ) - REMOVAL/INSTALLATION
_____________________________________________________
TASK 29-12-51-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-51
Page 401
Nov 01/07
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-51-010-050
Subtask 29-12-51-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-12-51
Page 402
Feb 01/10
CES
(4) Depressurize the reservoir of the Blue hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-12-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
4. Procedure
_________
Subtask 29-12-51-020-050
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
NOTE : It is necessary for a second person to hold the pump (6) while you
____
remove the nuts (14). The pump weighs approximately 15 Kg (33
lb.).
EFF :
ALL 29-12-51
Page 403
Feb 01/10
CES
R Blue Electric Pump
Figure 401/TASK 29-12-51-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 501-509, 511-526,
29-12-51
Page 404
Feb 01/10
528-599,
CES
R Blue Electric Pump
Figure 401A/TASK 29-12-51-991-001-A
EFF :
401-499, 29-12-51
Page 405
Feb 01/10
CES
NOTE : The pump (6) and the attachment bracket (1) are a matched
____
assembly. Always replace the pump and the attachment bracket as an
assembly.
(1) Cut and remove the lockwire from the electrical connector (9).
(2) Disconnect the electrical connector (9) from the pump (6).
(3) Install blanking caps on the electrical connector (9) and the
connector receptacle of the pump (6).
(4) Remove the clamp (7) and disconnect the air hose (8) from the pump
(6).
(5) Remove the access panel 195AB with the air hose (8).
(6) Loosen the union nut and disconnect the suction pipe (16) from the
pump (6).
(7) Loosen the union nut and disconnect the case drain pipe (2) from the
pump (6).
(8) Loosen the union nut and disconnect the pressure pipe (13) from the
pump (6).
(9) Loosen the union nut (11) and disconnect the seal drain pipe (10)
from the pump (6).
(11) Remove the unions (3), (12) and (15) from the pump (6).
R (12) Remove and discard the packings (28), (29), (30) and (31).
(13) Put CAP - BLANKING in the open ports of the pump (6).
NOTE : If new nuts (14) are not available, you can keep them, but
____
do not use them more than three times.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 501-509, 511-526,
29-12-51
Page 406
Feb 01/10
528-599,
CES
(d) Remove the pump (6) complete with the attachment bracket (1).
Subtask 29-12-51-020-050-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
NOTE : It is necessary for a second person to hold the pump (6) while you
____
remove the nuts (14). The pump weighs approximately 15 Kg (33
lb.).
NOTE : The pump (6) and the attachment bracket (1) are a matched
____
assembly. Always replace the pump (6) and the attachment bracket
(1) as an assembly.
(1) Cut and remove the lockwire from the electrical connector (9).
(2) Disconnect the electrical connector (9) from the pump (6).
(3) Install blanking caps on the electrical connector (9) and the
connector receptacle of the pump (6).
(4) Remove the clamp (7) and disconnect the air hose (8) from the pump
(6).
(5) Remove the access panel 195AB with the air hose (8).
(6) Loosen the union nut and disconnect the suction pipe (16) from the
pump (6).
(7) Loosen the union nut and disconnect the case drain pipe (2) from the
pump (6).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-51
Page 407
Feb 01/10
511-526, 528-599,
CES
(8) Loosen the union nut and disconnect the pressure pipe (13) from the
pump (6).
(9) Loosen the union nut and disconnect the seal drain pipe (10) from the
pump (6).
(11) Remove the unions (3), (12) and (15) from the pump (6).
R (12) Remove and discard the packings (28), (29),(30) and (31).
(13) Put the CAP - BLANKING in the open ports of the pump (6).
(14) Hold the pump (6) and remove and discard the four nuts (14).
NOTE : If new nuts (14) are not available, you can keep them, but do
____
not use them more than three times.
(15) Disconnect the bonding lead (17) and remove the pump (6) complete
with the attachment bracket (1).
EFF :
401-499, 29-12-51
Page 408
Feb 01/10
CES
**ON A/C ALL
TASK 29-12-51-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
EFF :
ALL 29-12-51
Page 409
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-12-51
Page 410
Nov 01/08
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-51
Page 411
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-12-51-860-051
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Blue hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Blue hydraulic system.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(6) Make sure that the container is under the location of the electric
pump (6).
Subtask 29-12-51-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
123VU B HYD/ELEC PUMP 2701GJ AB09
EFF :
ALL 29-12-51
Page 412
Nov 01/07
R
CES
4. Procedure
_________
Subtask 29-12-51-560-050-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
CAUTION : MAKE SURE THAT THE REPLACEMENT COMPONENT IS FULL WITH THE
_______
CORRECT FLUID BEFORE YOU INSTALL IT. IF YOU DO NOT DO THIS, YOU
CAN CAUSE DAMAGE TO THE COMPONENT AND/OR THE SYSTEM.
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Make sure that the blower housing (27) of the pump (6) is in the
correct position to connect the air hose (8).
NOTE : The pump (6) and the attachment bracket (1) are a matched
____
assembly. Always replace the pump (6) and the attachment
bracket (1) as an assembly.
1
_ For the pumps with the part numbers 4205601, 4205602 and
4205603:
a
_ Cut and remove the lockwire.
b
_ Remove the four screws (4) and the washers (5).
EFF :
ALL 29-12-51
Page 413
Feb 01/10
CES
2
_ For the pumps with the part number 51154-02:
a
_ Remove the four screws (4) and the washers (5).
R (b) Remove the screws (25) and the washers (26) from the blower
R housing (27).
R (d) Install the screws (25) and the washers (26) on the blower
R housing (27).
1
_ For the pumps with the part numbers 4205601, 4205602 and
4205603:
a
_ Install the washers (5) and the screws (4).
b
_ TORQUE the screws (4) to between 0.90 and 1.00 m.daN (79.64
and 88.49 lbf.in).
c
_ Safety the screws (4) with the lockwire, MISCELLANEOUS
(Material No. 19-010).
2
_ For the pumps with the part number 51154-02:
a
_ Install the washers (5) and the screws (4).
b
_ TORQUE the screws (4) to between 0.54 and 0.81 m.daN (47.78
and 71.68 lbf.in).
(4) Make sure that the attachment bracket (1) is in the same position as
on the removed pump (6).
(a) For the pumps with the part numbers 4205601, 4205602 and 4205603:
1
_ Cut and remove the lockwire.
2
_ Remove the four screws (4) and the washers (5).
3
_ Remove the attachment bracket (1) and put it in the correct
position.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306,
29-12-51
Page 414
May 01/08
CES
4
_ Install the washers (5) and the screws (4).
5
_ TORQUE the screws (4) to between 0.90 and 1.00 m.daN (79.64
and 88.49 lbf.in).
6
_ Safety the screws (4) with the lockwire, MISCELLANEOUS
(Material No. 19-010).
1
_ Remove the four screws (4) and the washers (5).
2
_ Remove the attachment bracket (1) and put it in the correct
position.
3
_ Install the washers (5) and the screws (4).
4
_ TORQUE the screws (4) to between 0.54 and 0.81 m.daN (47.78
and 71.68 lbf.in).
(6) Make sure that the replacement pump (6) is full with the HYDRAULIC
FLUIDS (Material No. 02-003).
(7) If necessary fill the pump (6) with the HYDRAULIC FLUIDS (Material
No. 02-003).
Subtask 29-12-51-560-050-B
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
CAUTION : MAKE SURE THAT THE REPLACEMENT COMPONENT IS FULL WITH THE
_______
CORRECT FLUID BEFORE YOU INSTALL IT. IF YOU DO NOT DO THIS, YOU
CAN CAUSE DAMAGE TO THE COMPONENT AND/OR THE SYSTEM.
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Make sure that the blower housing (27) of the pump (6) is in the
correct position to connect the air hose (8).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-12-51
Page 415
Feb 01/10
511-526, 528-599,
CES
(3) If necessary, do the procedure that follows:
NOTE : The pump (6) and the attachment bracket (1) are a matched
____
assembly. Always replace the pump (6) and the attachment
bracket (1) as an assembly.
1
_ For the pumps with the part numbers 4205601, 4205602 and
4205603:
a
_ Cut and remove the lockwire.
b
_ Remove the four screws (4) and the washers (5).
2
_ For the pumps with the part number 51154-04:
a
_ Remove the four screws (4) and the washers (5).
(b) Remove the screws (25) and the washers (26) from the blower
housing (27).
(d) Install the screws (25) and the washers (26) on the blower
housing (27).
1
_ For the pumps with the part numbers 4205601, 4205602 and
4205603:
a
_ Install the washers (5) and the screws (4).
b
_ TORQUE the screws (4) to between 0.90 and 1.00 m.daN (79.64
and 88.49 lbf.in).
c
_ Safety the screws (4) with the lockwire, MISCELLANEOUS
(Material No. 19-010).
2
_ For the pumps with the part number 51154-04:
a
_ Install the washers (5) and the screws (4).
R
EFF : 234-235, 239-249, 251-299, 307-399,
401-499, 501-509, 511-526, 528-599,
29-12-51
Page 416
Feb 01/10
CES
b
_ TORQUE the screws (4) to between 0.54 and 0.81 m.daN (47.78
and 71.68 lbf.in).
(4) Make sure that the attachment bracket (1) is in the same position as
on the removed pump (6).
(a) For the pumps with the part numbers 4205601, 4205602 and 4205603:
1
_ Cut and remove the lockwire.
2
_ Remove the four screws (4) and the washers (5).
3
_ Remove the attachment bracket (1) and put it in the correct
position.
4
_ Install the washers (5) and the screws (4).
5
_ TORQUE the screws (4) to between 0.90 and 1.00 m.daN (79.64
and 88.49 lbf.in).
6
_ Safety the screws (4) with the lockwire, MISCELLANEOUS
(Material No. 19-010).
1
_ Remove the four screws (4) and the washers (5).
2
_ Remove the attachment bracket (1) and put it in the correct
position.
3
_ Install the washers (5) and the screws (4).
4
_ TORQUE the screws (4) to between 0.54 and 0.81 m.daN (47.78
and 71.68 lbf.in).
(6) Make sure that the replacement pump (6) is full with the HYDRAULIC
FLUIDS (Material No. 02-003).
(7) If necessary fill the pump (6) with the HYDRAULIC FLUIDS (Material
No. 02-003).
R
EFF : 234-235, 239-249, 251-299, 307-399,
401-499, 501-509, 511-526, 528-599,
29-12-51
Page 417
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
Subtask 29-12-51-420-051-B
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
NOTE : It is necessary for a second person to hold the pump (6) while you
____
connect the electrical connector (9), and attach the pump (6) (to
the structure of the aircraft).
(3) Hold the pump (6) in position on the structure, and install the four
bolts (18). Connect the bonding lead (17) at the same time.
NOTE : If new nuts (14) are not available, use the removed nuts, but
____
do not use the nuts(14) more than three times.
(5) If the new nuts (14) are not available, do a breakaway torque check
of each nut. The minimum breakaway torque value must be 0.04 m.daN
(3.53 lbf.in). If the breakaway torque value is less than the limit,
replace the nut(s).
(6) Remove the blanking plugs from the hydraulic line end-fittings, and
the blanking caps from the unions of the pump (6).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306,
29-12-51
Page 418
Feb 01/10
CES
(7) If the unions (3), (12) and (15) were removed, do the steps that
follow:
(a) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (29) and the union (3).
(c) For the pumps with the part numbers 51154-02 and 974540:
- Install the union (3) in the pump (6) and TORQUE to between
2.90 and 3.20 m.daN (21.38 and 23.59 lbf.ft).
(d) For the pumps with the part numbers 4205601, 4205602, 4205603 and
693335:
- Install the union (3) in the pump (6) and TORQUE to between
1.76 and 1.88 m.daN (12.97 and 13.86 lbf.ft).
(e) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (30) and the union (12).
(g) For the pumps with the part numbers 51154-02 and 974540:
- Install the union (12) in the pump (6) and TORQUE to between
5.40 and 5.90 m.daN (39.82 and 43.51 lbf.ft).
(h) For the pumps with the part numbers 4205601, 4205602, 4205603 and
693335:
- Install the union (12) in the pump (6) and TORQUE to between
3.19 and 3.47 m.daN (23.52 and 25.58 lbf.ft).
(i) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (28) and the union (15).
(k) For the pumps with the part numbers 51154-02 and 974540:
- Install the union (15) in the pump (6) and TORQUE to between
9.70 and 10.7 m.daN (71.53 and 78.90 lbf.ft).
(l) For the pumps with the part numbers 4205601, 4205602, 4205603 and
693335:
- Install the union (15) in the pump (6) and TORQUE to between
6.26 and 6.82 m.daN (46.16 and 50.29 lbf.ft).
(8) Make sure that the hydraulic line end-fittings are serviceable.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306,
29-12-51
Page 419
Feb 01/10
R
CES
(9) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end-fittings.
(10) Obey the sequence that follows for the installation of the pipes.
This is to make sure that no fluid comes out of the pump (6).
(a) Connect the pressure pipe (13) to the union (12) on the outlet
port of the pump (6).
(b) TORQUE the pressure pipe (13) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
(c) Connect the seal drain pipe (10) to the pump (6).
(d) TORQUE the seal drain pipe (10) to between 1.5 and 1.7 m.daN
(11.06 and 12.53 lbf.ft).
(e) Connect the case drain pipe (2) to the union (3) on the pump (6).
(f) TORQUE the case drain pipe (2) to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
R (g) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
R packing (31) and the union (15).
R (i) Connect the suction pipe (16) to the union (15) on the inlet port
of the pump (6).
R (j) TORQUE the suction pipe (16) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(12) Connect the air hose (8) to the pump (6) and install and tighten the
clamp (7).
(13) Remove the blanking caps from the electrical connector (9) and the
connector receptacle of the pump (6).
(14) Make sure that the electrical connectors are clean and in the correct
condition.
(15) Connect the electrical connector (9) to the pump (6), and safety it
with the lockwire, MISCELLANEOUS (Material No. 19-010).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306,
29-12-51
Page 420
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,
Subtask 29-12-51-420-051-C
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
NOTE : It is necessary for a second person to hold the pump (6) while you
____
connect the electrical connector (9), and attach the pump (6) (to
the structure of the aircraft).
(3) Hold the pump (6) in position on the structure, and install the four
bolts (18). Connect the bonding lead (17) at the same time.
NOTE : If new nuts (14) are not available, use the removed nuts, but
____
do not use the nuts (14) more than three times.
(5) If the new nuts (14) are not available, do a breakaway torque check
of each nut. The minimum breakaway torque value must be 0.04 m.daN
(3.53 lbf.in). If the breakaway torque value is less than the limit,
replace the nut(s).
(6) Remove the blanking plugs from the hydraulic line end-fittings, and
the blanking caps from the unions of the pump (6).
R
EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
29-12-51
Page 421
Feb 01/10
CES
(7) If the unions (3), (12) and (15) were removed, do the steps that
follow:
(a) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (29) and the union (3).
(c) For the pumps with the part numbers 51154-04 and 974540:
- Install the union (3) in the pump (6) and TORQUE to between
2.90 and 3.20 m.daN (21.38 and 23.59 lbf.ft).
(d) For the pumps with the part numbers 4205601, 4205602, 4205603 and
693335:
- Install the union (3) in the pump (6) and TORQUE to between
1.76 and 1.88 m.daN (12.97 and 13.86 lbf.ft).
(e) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (30) and the union (12).
(g) For the pumps with the part numbers 51154-04 and 974540:
- Install the union (12) in the pump (6) and TORQUE to between
5.40 and 5.90 m.daN (39.82 and 43.51 lbf.ft).
(h) For the pumps with the part numbers 4205601, 4205602, 4205603 and
693335:
- Install the union (12) in the pump (6) and TORQUE to between
3.19 and 3.47 m.daN (23.52 and 25.58 lbf.ft).
(i) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (28) and the union (15).
(k) For the pumps with the part numbers 51154-04 and 974540:
- Install the union (15) in the pump (6) and TORQUE to between
9.70 and 10.7 m.daN (71.53 and 78.90 lbf.ft).
(l) For the pumps with the part numbers 4205601, 4205602, 4205603 and
693335:
- Install the union (15) in the pump (6) and TORQUE to between
6.26 and 6.82 m.daN (46.16 and 50.29 lbf.ft).
(8) Make sure that the hydraulic line end-fittings are serviceable.
R
EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
29-12-51
Page 422
Feb 01/10
CES
(9) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end-fittings.
(10) Obey the sequence that follows for the installation of the pipes.
This is to make sure that no fluid comes out of the pump (6).
(a) Connect the pressure pipe (13) to the union (12) on the outlet
port of the pump (6).
(b) TORQUE the pressure pipe (13) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
(c) Connect the seal drain pipe (10) to the pump (6).
(d) TORQUE the seal drain pipe (10) to between 1.5 and 1.7 m.daN
(11.06 and 12.53 lbf.ft).
(e) Connect the case drain pipe (2) to the union (3) on the pump (6).
(f) TORQUE the case drain pipe (2) to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
R (g) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
R packing (31) and the union (15).
R (i) Connect the suction pipe (16) to the union (15) on the inlet port
of the pump (6).
R (j) TORQUE the suction pipe (16) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(12) Connect the air hose (8) to the pump (6) and install and tighten the
clamp (7).
(13) Remove the blanking caps from the electrical connector (9) and the
connector receptacle of the pump (6).
(14) Make sure that the electrical connectors are clean and in the correct
condition.
(15) Connect the electrical connector (9) to the pump (6), and safety it
with the lockwire, MISCELLANEOUS (Material No. 19-010).
R
EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
29-12-51
Page 423
Feb 01/10
CES
**ON A/C 401-499,
Subtask 29-12-51-420-051-A
WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
LOCKWIRE CAN CUT OR BLIND YOU.
NOTE : It is necessary for a second person to hold the pump (6) while you
____
connect the electrical connector (9), and attach the pump (6) (to
the structure of the aircraft).
(3) Hold the pump (6) in position on the structure, and install the four
bolts (18). Connect the bonding lead (17) at the same time.
NOTE : If new nuts (14) are not available, use the removed nuts, but
____
do not use the nuts (14) more than three times.
(5) If the new nuts (14) are not available, do a breakaway torque check
of each nut. The minimum breakaway torque value must be 0.04 m.daN
(3.53 lbf.in). If the breakaway torque value is less than the limit,
replace the nut(s).
(6) Remove the blanking plugs from the hydraulic line end-fittings, and
the blanking caps from the unions of the pump (6).
EFF :
401-499, 29-12-51
Page 424
Feb 01/10
CES
(7) If the unions (3), (12) and (15) were removed, do the steps that
follow:
(a) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (29) and the union (3).
(c) For the pumps with the part numbers 51154-04 and 974540:
- Install the union (3) in the pump (6) and TORQUE to between
2.90 and 3.20 m.daN (21.38 and 23.59 lbf.ft).
(d) For the pumps with the part numbers 4205601, 4205602, 4205603,
518150 and 693335:
- Install the union (3) in the pump (6) and TORQUE to between
1.76 and 1.88 m.daN (12.97 and 13.86 lbf.ft).
(e) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (30) and the union (12).
(g) For the pumps with the part numbers 51154-04 and 974540:
- Install the union (12) in the pump (6) and TORQUE to between
5.40 and 5.90 m.daN (39.82 and 43.51 lbf.ft).
(h) For the pumps with the part numbers 4205601, 4205602, 4205603,
518150 and 693335:
- Install the union (12) in the pump (6) and TORQUE to between
3.19 and 3.47 m.daN (23.52 and 25.58 lbf.ft).
(i) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (28) and the union (15).
(k) For the pumps with the part numbers 51154-04 and 974540:
- Install the union (15) in the pump (6) and TORQUE to between
9.70 and 10.7 m.daN (71.53 and 78.90 lbf.ft).
(l) For the pumps with the part numbers 4205601, 4205602, 4205603,
518150 and 693335:
- Install the union (15) in the pump (6) and TORQUE to between
6.26 and 6.82 m.daN (46.16 and 50.29 lbf.ft).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end-fittings.
EFF :
401-499, 29-12-51
Page 425
Feb 01/10
R
CES
(10) Obey the sequence that follows for the installation of the pipes.
This is to make sure that no fluid comes out of the pump (6).
(a) Connect the pressure pipe (13) to the union (12) on the outlet
port of the pump (6).
(b) TORQUE the pressure pipe (13) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
(c) Connect the seal drain pipe (10) to the pump (6).
(d) TORQUE the seal drain pipe (10) to between 1.5 and 1.7 m.daN
(11.06 and 12.53 lbf.ft).
(e) Connect the case drain pipe (2) to the union (3) on the pump (6).
(f) TORQUE the case drain pipe (2) to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
R (g) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
R packing (31) and the union (15).
R (i) Connect the suction pipe (16) to the union (15) on the inlet port
of the pump (6).
R (j) TORQUE the suction pipe (16) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(12) Connect the air hose (8) to the pump (6) and install and tighten the
clamp (7).
(13) Remove the blanking caps from the electrical connector (9) and the
connector receptacle of the pump (6).
(14) Make sure that the electrical connectors are clean and in the correct
condition.
(15) Connect the electrical connector (9) to the pump (6), and safety it
with the lockwire, MISCELLANEOUS (Material No. 19-010).
Subtask 29-12-51-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ.
EFF :
ALL 29-12-51
Page 426
Feb 01/10
CES
Subtask 29-12-51-860-053
(1) Do the bleeding procedures of the Blue hydraulic system upstream and
downstream of the Blue E-pump (Ref. TASK 29-00-00-870-008) and
(Ref. TASK 29-00-00-870-009).
(2) Pressurize the reservoir of the Blue Hydraulic system (Ref. TASK 29-
14-00-614-002).
(4) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(5) On the ECAM control panel on the center pedestal, press the HYD
P/BSW. Make sure that the HYD page is shown on the lower (system)
display of the ECAM.
(6) Make sure that the ECAM does not show any of these conditions:
- Low air pressure in the Blue reservoir
- Low fluid level in the Blue reservoir.
(9) Do a check of the case drain filter 2084GM (Ref. TASK 29-12-43-610-
001).
EFF :
ALL 29-12-51
Page 427
Nov 01/07
CES
Subtask 29-12-51-710-050
E. Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
- Push and release the BLUE PUMP - The ON legend on pushbutton switch
OVRD pushbutton switch. BLUE PUMP OVRD comes on.
3. On the center pedestal, on the On the lower display unit of the ECAM
ECAM control panel system
- Push the HYD pushbutton. - The HYD page is shown, the BLUE
hydraulic system shows approximately
3000 psi.
NOTE : If the ECAM system is not available, you can check the pressure of
____
3000 +/-100 psi on the Blue power accumulator.
- Push the BLUE PUMP OVRD - The ON legend on the BLUE PUMP OVRD
pushbutton switch and release. pushbutton switch goes off.
EFF :
ALL 29-12-51
Page 428
Nov 01/07
CES
5. Close-up
________
Subtask 29-12-51-860-052
Subtask 29-12-51-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-51
Page 429
Nov 01/07
CES
CONTACTOR - BLUE ELECTRIC PUMP SUPPLY (2705GJ) - REMOVAL/INSTALLATION
_____________________________________________________________________
TASK 29-12-55-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-55-941-050
A. Safety Precautions
(1) Make sure that the external power connector is not connected to the
aircraft receptacle (20XG) (receptacle behind the access door 121AL).
(2) Put warning notice(s) on the access door 121AL to tell persons not to
connect the external power connector.
EFF :
ALL 29-12-55
Page 401
Feb 01/98
CES
Subtask 29-12-55-860-050
(1) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- APU GEN,
- 1 BAT 2,
- GEN1, GEN2,
- EXT PWR.
(2) In the cockpit, put warning notice(s) to tell persons not to operate
the pushbutton switches on these overhead panels:
- 21VU (EMER ELEC PWR),
- 25VU (APU),
- 35VU (ELEC).
Subtask 29-12-55-010-050
C. Get Access
(1) Put the access platform in position at the access door 822.
4. Procedure
_________
Subtask 29-12-55-020-051
(2) Put a blanking cap on the connector (4) and the electrical receptacle
(3).
R CAUTION : REMOVE THE CONTACTOR ONLY AND NOT THE BASE OR THE MODULE
_______
R WHERE THE WIRES ARE CONNECTED.
EFF :
ALL 29-12-55
Page 402
Aug 01/01
CES
Blue Electric-Pump Supply Contactor (2705GJ)
Figure 401/TASK 29-12-55-991-001
EFF :
ALL 29-12-55
Page 403
Feb 01/98
CES
TASK 29-12-55-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-55
Page 404
Nov 01/03
CES
3. __________
Job Set-up
Subtask 29-12-55-860-051
(1) Make sure that the external power connector is not connected to the
aircraft receptacle (20XG) (receptacle behind the access door 121AL).
(2) Make sure that the warning notice(s) is (are) in position on the
access door 121AL to tell persons not to connect the external power
connector.
(3) In the cockpit, on the overhead panel 35VU, make sure that these
pushbutton switches are released:
- APU GEN,
- 1 BAT 2,
- GEN1, GEN2,
- EXT PWR.
(4) In the cockpit, make sure that the warning notice(s) to tell persons
not to operate the pushbutton switches is (are) in position on these
overhead panels:
- 21VU (EMER ELEC PWR),
- 25VU (APU),
- 35VU (ELEC).
(5) Make sure that the access platform is in position at the access door
822.
(7) Make sure that the cover (1) of the panel 107 VU is removed.
4. Procedure
_________
Subtask 29-12-55-420-050
(1) Install the contactor (2) on the 6 tapped barrels (7) of the
contactor base (8).
EFF :
ALL 29-12-55
Page 405
Feb 01/98
CES
(3) Remove the blanking cap from the electrical connector (4).
(4) Examine the electrical connector (4) for dirt inside the connector.
If the connector is dirty, clean it with a lint-free cloth and
CLEANING AGENTS (Material No. 11-002).
Subtask 29-12-55-860-052
Subtask 29-12-55-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
123VU B HYD/ELEC PUMP 2701GJ AB09
Subtask 29-12-55-710-050
D. Operational Test
(1) Do the operational test of the Blue electric pump (Ref. TASK 29-12-
00-710-001).
5. Close-up
________
Subtask 29-12-55-942-050
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-55
Page 406
Feb 01/98
CES
Subtask 29-12-55-410-050
B. Close Access
EFF :
ALL 29-12-55
Page 407
Feb 01/98
CES
GROUND CONNECTOR - SELF-SEALING - REMOVAL/INSTALLATION
______________________________________________________
TASK 29-12-63-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-63-860-050
EFF :
ALL 29-12-63
Page 401
Aug 01/99
CES
(3) Put the warning notice in position to tell persons not to pressurize
the hydraulic systems:
- in the cockpit on the hydraulic section 40VU of the overhead panel.
(4) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(6) Put the container below the hydraulic connections of the ground
connectors to collect the hydraulic fluid.
4. Procedure
_________
Subtask 29-12-63-020-050
NOTE : The removal of the suction connector (2006GM) and the delivery
____
connector (2008GM) is the same. The procedure describes the
removal only for one connector.
(1) Disconnect the end-fitting (1) from the ground connector (5).
(2) Put blanking plugs on the disconnected end-fitting (1) and the ground
connector (5).
(4) Remove the mounting flange (4) with the ground connector (5) from the
ground service panel (3).
EFF :
ALL 29-12-63
Page 402
Aug 01/99
CES
Self-Sealing Ground Connectors of the Blue Hydraulic System
Figure 401/TASK 29-12-63-991-001
EFF :
ALL 29-12-63
Page 403
Aug 01/99
CES
TASK 29-12-63-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific hydraulic ground cart
No specific warning notice
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-12-63
Page 404
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-12-63-860-051
(2) Make sure that the warning notice is in position to tell persons not
to pressurize the hydraulic systems:
- in the cockpit on the hydraulic section 40VU of the overhead panel.
(3) Make sure that the Blue hydraulic system is depressurized and put it
in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Blue hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(6) Make sure that the container is in position below the hydraulic
connections of the ground connectors.
EFF :
ALL 29-12-63
Page 405
May 01/05
CES
4. Procedure
_________
Subtask 29-12-63-420-050
(3) Make sure that the union nut (6) engages correctly with the ground
connector (5).
(4) Remove the old sealant from the surface of the mounting flange (4)
and the ground service panel (3).
(5) Install the ground connector (5) in the mounting flange (4).
(6) Apply SEALANTS (Material No. 09-019) to the mating surface of the
mounting flange (4).
(7) Remove the blanking plugs from the end-fitting (1) and the ground
connector (5).
(8) Install the ground connector (5) with the mounting flange (4) at the
ground service panel (3).
(9) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (7).
EFF :
ALL 29-12-63
Page 406
Aug 01/99
CES
(11) TORQUE the nuts to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).
(13) Connect the line-end fitting (1) to the ground connector (5).
(14) TORQUE the line-end fitting (1) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(15) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
003) to the surface of the mounting flange (4).
Subtask 29-12-63-790-050
B. Leak Test
(3) Do a check of the ground connector (5) for leaks. No leaks are
permitted.
(6) Make sure that, before you install the union nut (6), no hydraulic
fluid comes out of the ground connector (5).
5. Close-up
________
Subtask 29-12-63-860-052
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-12-63
Page 407
Aug 01/99
CES
YELLOW MAIN HYDRAULIC POWER - DESCRIPTION AND OPERATION
_______________________________________________________
1. General
_______
The Yellow hydraulic system is one of the three systems which supply the
aircraft with hydraulic power. It supplies:
- the cargo doors,
- the alternate and parking brake systems,
- the right-hand (No. 2) engine thrust reverser,
- some of the flight controls,
- the Power Transfer Unit (PTU).
Most of the components of the system are installed in the Yellow hydraulic
compartment in the RH belly fairing, forward of the main gear compartment.
The system is kept physically apart from the other two systems where
possible. The system is hydraulically isolated from the other two systems.
It is not possible for fluid to go from one system to another. The system
operates at a nominal pressure of 3000 psi (206 bar). The Engine-driven Pump
(EDP) can supply 140 l/min (37 US gal/min) at 196 bar (2854 psi) at its
usual operating speed. The return part of the system is pressurized to 50
psi (3.5 bar). It is possible to pressurize the HP system from any of three
different sources:
- the Engine Driven Pump (EDP),
- the Power Transfer Unit (PTU),
- the ground supply connections.
- the Yellow electric pump (Ref. 29-24-00)
- the hand pump for the operation of the cargo doors (Ref.
29-24-00/52-36-00)
Operation of the system is usually automatic, but the crew can control parts
of the system from the flight compartment if required.
The Yellow hydraulic system is one of the three systems which supply the
aircraft with hydraulic power. It supplies:
- the cargo doors,
- the alternate and parking brake systems,
- the right-hand (No. 2) engine thrust reverser,
EFF :
ALL 29-13-00
Page 1
Feb 01/10
CES
- some of the flight controls,
- the Power Transfer Unit (PTU),
- the Nosewheel Steering.
Most of the components of the system are installed in the Yellow hydraulic
compartment in the RH belly fairing, forward of the main gear compartment.
The system is kept physically apart from the other two systems where
possible. The system is hydraulically isolated from the other two systems.
It is not possible for fluid to go from one system to another. The system
operates at a nominal pressure of 3000 psi (206 bar). The Engine-driven Pump
(EDP) can supply 140 l/min (37 US gal/min) at 196 bar (2854 psi) at its
usual operating speed. The return part of the system is pressurized to 50
psi (3.5 bar). It is possible to pressurize the HP system from any of three
different sources:
- the Engine Driven Pump (EDP),
- the Power Transfer Unit (PTU),
- the ground supply connections.
- the Yellow electric pump (Ref. 29-24-00)
- the hand pump for the operation of the cargo doors (Ref.
29-24-00/52-36-00)
Operation of the system is usually automatic, but the crew can control parts
of the system from the flight compartment if required.
2. __________________
Component Location
EFF :
ALL 29-13-00
Page 2
Feb 01/10
CES
Component Location
Figure 001
R
EFF :
001-049, 051-058, 101-101, 29-13-00
Page 3
Aug 01/05
CES
Yellow Hydraulic System - Component Location
Figure 001A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-00
Page 4
Feb 01/10
528-599,
CES
R Yellow Hydraulic System Equipment at FR46 and FR47 - Component Location -
R (Sheet 1)
Figure 002
EFF :
ALL
29-13-00 Page 5
Aug 01/05
CES
**ON A/C 001-049, 051-058, 101-101,
EFF :
ALL 29-13-00
Page 6
Feb 01/10
CES
Component Location - FR46 and FR47 (Sheet 2)
Figure 003
R
EFF :
001-049, 051-058, 101-101, 29-13-00
Page 7
Aug 01/05
CES
Yellow Hydraulic System Equipment at FR46 and FR47 - Component Location -
(Sheet 2)
Figure 003A
R EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-00 Page 8
Feb 01/10
528-599,
CES
R Yellow Hydraulic System Equipment at FR42 - Component Location
Figure 004
EFF :
ALL 29-13-00
Page 9
Aug 01/05
CES
Component Location - Ground Service Panel
Figure 005
EFF :
ALL 29-13-00
Page 10
Aug 01/05
R
CES
Component Location - Engine and Wing
Figure 006
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-13-00
Page 11
Feb 01/08
CES
Component Location - Engine and Wing
Figure 006A
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-13-00
Page 12
Nov 01/08
CES
Component Location - Engine and Wing
Figure 006B
R
EFF :
501-509, 511-526, 528-599, 29-13-00
Page 13
Feb 01/10
CES
Component Location - Flight Compartment
Figure 007
EFF :
ALL 29-13-00
Page 14
Nov 01/07
R
CES
Component Location
Figure 008
EFF :
ALL 29-13-00
Page 15
Nov 01/07
R
CES
Yellow Hydraulic System Equipment in the Left Wing Trailing Edge - Component
Location
Figure 009
EFF :
ALL
29-13-00 Page 16
Nov 01/07
R
CES
**ON A/C 001-049, 051-058, 101-101,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3000GQ RSVR-Y 196 196BB 29-13-41
3002GM FILTER-RSVR RETURN,Y 196 196BB 29-13-44
3006GM GND CNCTR-SELF SEALING, Y SUCTION 198 198CB 29-10-00
3008GM GND CNCTR-SELF SEALING, Y DELIVERY 198 198CB 29-10-00
3010GM COMPENSATED SLIDE-SUCTION, Y 641 674AB 29-13-47
3017GM CHECK VALVE-ELEC PUMP CASE DRAIN, Y 196 196BB 29-10-00
3018GM CHECK VALVE-PTU SUCTION, Y 197 197EB 29-10-00
3019GM CHECK VALVE-PTU RETURN, Y 146 744 29-10-00
3020GM CHECK VALVE-PTU CASE DRAIN, Y 146 744 29-10-00
3022GM CHECK VALVE-HP MANIFOLD RETURN, Y 196 196BB 29-10-00
3024GM CHECK VALVE-BRK RETURN, Y 146 744 29-10-00
3030GD PUMP-Y, ENG 2 445 447AL 29-13-51
3041GM CHECK VALVE-ENG 2 PUMP CASE DRAIN, Y 413 447AL 29-13-37
3046GD VALVE-Y PUMP FIRE, ENG 2 674 674AB 29-13-52
3048GM FILTER-HP, Y 196 196BB 29-13-45
3050GM CHECK VALVE-ENG 2 PUMP DELIVERY, Y 423 196BB 29-13-36
3056GM CHECK VALVE-FWD CARGO DOOR RETURN, Y 146 734 29-10-00
3058GM CHECK VALVE-BRK SYS, Y 148 744 29-10-00
3059GM CHECK VALVE-HP FILTER, Y 196 196BB 29-10-00
3063GM RELIEF VALVE-HP, Y 196 196BB 29-13-32
3064GM PRIORITY VALVE-Y 147 734 29-13-33
3067GM RELIEF VALVE-BRK SYS, Y 148 744 29-10-00
3070GM ACCU-Y PWR 196 196BB 29-13-42
3071GM VALVE-NITROGEN CHARGING, Y PWR ACCU 196 196BB 29-20-00
3072GM PRESS GAGE-Y POWER ACCU 196 196BB 29-13-21
3083GM CHECK VALVE-ELEC PUMP DELIVERY, Y 196 196BB 29-10-00
3084GM FILTER-ENG 2 PUMP CASE DRAIN, Y 445 447AL 29-10-00
3093GM CHECK VALVE-PTU DELIVERY, Y 147 734 29-10-00
3094GM CHECK VALVE-PTU SUPPLY, Y 147 734 29-10-00
3170GM CHECK VALVE-FLAP WTB Y RETURN, L 584 575DB
WING
3187GM VALVE-FLUID SAMPLING, Y HP MANIFOLD 196 196BB 29-13-34
3188GM CHECK VALVE-CARGO DOOR RETURN, Y 152 826 29-10-00
3618GM CHECK VALVE-FLAP CASE DRAIN, Y 146 744 29-10-00
1WD ENG/APU FIRE PNL 20VU 211 831 26-12-12
R
EFF :
001-049, 051-058, 101-101, 29-13-00
Page 17
Nov 01/07
CES
R **ON A/C 059-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-00
Page 18
Feb 01/10
528-599,
CES
**ON A/C ALL
3. __________________
System Description
The EDP is attached to the engine accessory gearbox with key-hole fasteners.
The hoses between the EDP and the system have quick-disconnect self-sealing
couplings. These features make it possible to change the EDP quickly with
minimum disturbance to the system.
EFF :
ALL 29-13-00
Page 19
Feb 01/10
CES
Yellow Hydraulic System - Schematic
Figure 010
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-13-00
Page 20
Feb 01/08
CES
Yellow Hydraulic System - Schematic
Figure 010A
R
EFF : 234-235, 239-249, 251-299, 404-499,
501-509, 511-526, 528-599,
29-13-00
Page 21
Feb 01/10
CES
Yellow Hydraulic System - Schematic
Figure 010B
R
EFF :
305-399, 401-403, 29-13-00
Page 22
Nov 01/07
CES
There are two different types of EDP which are permitted. VICKERS make one
type, ABEX the other. The two types are completely interchangeable. They
give equivalent supplies of hydraulic power and their mechanical and
electrical connections are the same.
The EDP is attached to the engine accessory gearbox with key-hole fasteners.
The hoses between the EDP and the system have quick-disconnect self-sealing
couplings. These features make it possible to change the EDP quickly with
minimum disturbance to the system.
There are two different types of EDP which are permitted. VICKERS make one
type, ABEX the other. The two types are completely interchangeable. They
give equivalent supplies of hydraulic power and their mechanical and
electrical connections are the same.
The Power Transfer Unit (PTU) 1088GM can also pressurize the Yellow HP
circuit (Ref. 29-23-00). The PTU gets its power from the Green hydraulic
system (Ref. 29-11-00). It supplies power to the Yellow hydraulic system if
the pressure in the system falls to approximately 500 psi (34.48 bar) below
the pressure in the Green hydraulic system. There is no hydraulic connection
between the two hydraulic systems so no fluid can get from one system to the
other.
EFF :
ALL 29-13-00
Page 23
Feb 01/10
CES
downstream of the check valve 3050GM. A check valve 3083GM is installed in
the output line from the electric pump to stop reverse flow of fluid to the
pump.
The ground service panel for the Yellow hydraulic system is installed in the
right belly fairing aft of the main gear compartment. The components and
connections necessary to service the Yellow hydraulic system (not including
the reservoir air pressurization connection and the reservoir drain) are
installed in a group together on it. The ground service panel has these
components on it:
- the ground test pressure and suction self-sealing connectors 3008GM and
3006GM,
- the Yellow reservoir depressurization valve 3087GM (Ref. 29-14-00),
- the hand pump lever 3270GM (which is for the reservoir filling and cargo
door hand-pumps),
- the EL/MAN selector valve 2500MJ of the cargo door system (Ref. 52-36-00),
- the hand pump 3009GM of the cargo door system (Ref. 52-36-00).
A pressure switch 3074GD and a check valve 3050GM are installed downstream
of the EDP. The pressure switch monitors the output pressure of the pump
(Ref. 29-32-00). The check valve stops the flow of fluid to the pump if
another source pressurizes the system.
The supply to most of the consumers goes through the HP and Leakage
Measurement System (LMS) manifolds. Thus it is possible to isolate some
consumers to measure the internal leakage of parts of the system. The supply
to the alternate and parking brake systems goes from the HP manifold through
the brake manifold.
The HP manifold has ports which connect it to the other parts of the system
as follows:
- a system pressure inlet from the pumps and ground supply,
- two outlets to the LMS manifold,
- one outlet to the PTU manifold,
- one inlet from the PTU manifold,
- one connection to the system accumulator/cargo doors/brake manifold.
A solenoid valve 3150GP on the HP manifold controls the flow of fluid to the
LMS manifold. The solenoid valve is usually operated from the flight
compartment but it also has an automatic function. This function is related
EFF :
ALL 29-13-00
Page 24
Nov 01/07
R
CES
to the operation of the cargo doors. When the cargo doors are set to open or
close (and the Yellow electric pump starts), the solenoid valve is
automatically closed. This stops the supply of fluid to the flight controls.
Thus there is no danger of movement of flight controls because of operation
of the cargo doors.
The supply to most of the consumers goes through the HP and Leakage
Measurement System (LMS) manifolds. Thus it is possible to isolate some
consumers to measure the internal leakage of parts of the system. The supply
to the alternate and parking brake systems goes from the HP manifold through
the brake manifold.
The HP manifold has ports which connect it to the other parts of the system
as follows:
- a system pressure inlet from the pumps and ground supply
- two outlets to the LMS manifold
- one outlet to the PTU manifold
- one inlet from the PTU manifold
- one connection to the system accumulator/cargo doors/brake manifold.
The hydraulic supply to the flight controls in the rear section, the LH wing
and the RH wing goes through the HP manifold. Thus it is possible to measure
the internal leakage of groups of consumers in the related sections. The
supply to the alternate and parking brake systems goes from the HP manifold
through the brake manifold.
The HP manifold has ports which connect it to the other parts of the system
as follows:
- A system pressure inlet from the pumps and ground supply
- One outlet to the flight controls in the rear section, the LH wing and the
RH wing
- One outlet to the PTU manifold
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-00
Page 25
Feb 01/10
511-526, 528-599,
CES
- One inlet from the PTU manifold
- One connection to the system accumulator/cargo doors/brake manifold.
The system pressure inlet to the HP manifold has a filter 3048GM with a
filtration rating of 15 microns. A check valve 3059GM is installed on the
manifold. A sampling valve 3187GM makes it possible to take samples of fluid
from the system for analysis. You can take the sample when the system is at
full pressure.
The system accumulator 3070GM has direct hydraulic connections to the HP and
brake manifolds and to the cargo door selector valve. The accumulator keeps
the pressure in the system free of small changes. It also makes a supply of
fluid available to replace any temporary shortage. This can occur if there
is a sudden large demand and the pump has not had time to respond. The
accumulator is pre-charged with nitrogen at 1885 psi (130 bar) and holds
0.18 l (0.0475 USgal) of the useable fluid when it is full. A gas charging
valve 3071GM and a pressure gage 3072GM are installed on the accumulator.
The system pressure inlet to the HP manifold has a filter 3048GM with a
filtration rating of 15 microns. A check valve is installed on the manifold.
A sampling valve 3187GM makes it possible to take samples of fluid from the
system for analysis. You can take the sample when the system is at full
pressure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-00
Page 26
Feb 01/10
511-526, 528-599,
CES
A pressure relief valve (PRV) 3063GM is installed on the HP manifold to
protect the system against overpressure. The PRV opens when the pressure is
greater than or equal to 237 bar (3436 psi) and closes at 220 bar (3190
psi). Two pressure switches 3151GN, 10CE-3 and a pressure transducer 3065GN
are also installed on the HP manifold to monitor the pressure in the system
(Ref. 29-32-00).
The system accumulator 3070GM has direct hydraulic connections to the HP and
brake manifolds and to the cargo door selector valve. The accumulator keeps
the pressure in the system free of small changes. It also makes a supply of
fluid available to replace any temporary shortage. This can occur if there
is a sudden large demand and the pump has not had time to respond. The
accumulator is pre-charged with nitrogen at 1885 psi (130 bar) and holds
0.18 l (0.0475 USgal) of the useable fluid when it is full. A gas charging
valve 3071GM and a pressure gage 3072GM are installed on the accumulator.
The LMS manifold 3146GM makes it possible to measure the internal leakage of
groups of consumers. The HP supply is divided into three separate outputs,
one to each of the following:
- flight controls in the LH wing,
- flight control in the RH wing,
- flight controls in the tail section.
The LMS manifold also makes it possible to isolate parts of the system for
maintenance.
The main system is connected with the PTU through the PTU manifold 3013GM.
The PTU manifold also has a connection to the flap system. The PTU
connections are:
- one inlet/outlet from/to the PTU,
- one inlet from the HP manifold,
- one outlet to the HP manifold,
- one outlet to the RH motor of the flap power control unit.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-00
Page 27
Feb 01/10
511-526, 528-599,
CES
**ON A/C 059-099, 102-149, 151-199, 201-233, 236-238, 301-399, 401-403,
The LMS manifold 3146GM makes it possible to measure the internal leakage of
groups of consumers. The HP supply is divided into three separate outputs,
one to each of the following:
- flight controls in the LH wing,
- flight control in the RH wing,
- flight controls in the tail section.
The LMS manifold also makes it possible to isolate parts of the system for
maintenance.
The main system is connected with the PTU through the PTU manifold 3015GM.
The PTU manifold also has a connection to the flap system. The PTU
connections are:
- one inlet/outlet from/to the PTU,
- one inlet from the HP manifold,
- one outlet to the HP manifold,
- one outlet to the RH motor of the flap power control unit.
A solenoid valve installed on the PTU manifold controls (together with the
equivalent solenoid valve of the Green hydraulic system ) the flow of fluid
to/from the PTU. A single pushbutton switch 1802GL in the flight compartment
controls the operation of the two solenoid valves. When the pushbutton
switch is operated, the two solenoid valves are energized and the supply of
fluid to/from the PTU is stopped.
The internal leakage is measured with the hydraulic supply from the Yellow
electric pump and the USF.
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-00
Page 28
Feb 01/10
528-599,
CES
The main system is connected with the PTU through the PTU manifold 3015GM.
The PTU manifold also has a connection to the flap system. The PTU
connections are:
- one inlet/outlet from/to the PTU,
- one inlet from the HP manifold,
- one outlet to the HP manifold,
- one outlet to the RH motor of the flap power control unit.
A solenoid valve installed on the PTU manifold controls (together with the
equivalent solenoid valve of the Green hydraulic system ) the flow of
hydraulic fluid to/from the PTU. A pushbutton switch 1802GL in the flight
compartment controls the operation of the two solenoid valves. When the
pushbutton switch is operated, the two solenoid valves are energized and the
supply of hydraulic fluid to/from the PTU is stopped.
The priority valve 3064GM is installed on the PTU manifold. It stops the
supply of fluid to non-essential consumers if the system pressure is too
low. The priority valve closes at 130 +0 -3 bar (1885 +0 -43 psi) and opens
at 140 +0 -5 bar (2030 +0 -72.5 psi).
Two check valves 3093GM and 3094GM are installed on the PTU manifold. They
control the flow of fluid in the manifold.
R
EFF : 001-049, 051-058, 101-101, 234-235,
239-249, 251-299, 404-499, 501-509, 511-526,
29-13-00
Page 29
Feb 01/10
528-599,
CES
- the PTU,
- the RH motor of the flap PCU.
The priority valve 3064GM is installed on the PTU manifold. It stops the
supply of fluid to non-essential consumers if the system pressure is too
low. The priority valve closes at 130 +0 -3 bar (1885 +0 -43 psi) and opens
at 140 +0 -5 bar (2030 +0 -72.5 psi).
Two check valves are installed on the PTU manifold. The check valve 3093GM
and the other check valve control the flow of fluid in the manifold.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-13-00
Page 30
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 404-499, 501-509, 511-526, 528-599,
The priority valve 3064GM is installed on the PTU manifold. It stops the
supply of hydraulic fluid to non-essential consumers if the system pressure
is too low. The priority valve closes at 130 +0 -3 bar (1885 +0 -43 psi) and
opens at 140 +0 -5 bar (2030 +0 -72.5 psi).
Two check valves are installed on the PTU manifold. The check valve 3093GM
and the other check valve control the flow of hydraulic fluid in the PTU
manifold.
The priority valve 3064GM is installed on the PTU manifold. It stops the
supply of fluid to non-essential consumers if the system pressure is too
low. The priority valve closes at 130 +0 -3 bar (1885 +0 -43 psi) and opens
at 140 +0 -5 bar (2030 +0 -72.5 psi).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
29-13-00
Page 31
Feb 01/10
CES
Two check valves are installed on the PTU manifold. The check valve 3093GM
and the other check valve control the flow of fluid in the manifold.
The Low Pressure (LP) circuit returns the fluid from the consumers to the
reservoir. The case drains of the EDP and PTU, and the returns from the HP
manifold are also connected to the LP circuit. The circuit has check valves
where applicable to control the flow of fluid. Some of the return lines are
connected together at the LP manifold. Part of the LP circuit is also used
in the reservoir filling system (Ref. 29-16-00).
The LP fluid goes through the LP filter 3002GM before it gets to the
reservoir. The filter has a filtration rating of 3 microns. If the filter
element clogs, a by-pass operates and unfiltered fluid goes to the
reservoir. The temperature sensor (3318GR), which is attached to the outlet
of the LP filter, monitors the temperature of the return fluid. The
EFF :
ALL 29-13-00
Page 32
Nov 01/07
R
CES
temperature information is sent to the ECAM and warning systems (Ref.
29-33-00).
A filter 3084GM is installed in the EDP case drain line to the LP system. It
has a filtration rating of 15 microns.
The reservoir is filled through the reservoir filling system (Ref. 29-16-00)
which is operated from the ground service panel of the Green hydraulic
system. A reservoir drain valve is installed on the reservoir.
The reservoir is pressurized with air to 50 psi (3.5 bar) to stop cavitation
at the inlet to the EDP (Ref. 29-14-00). The supply of air comes from the
pneumatic system of the aircraft (Ref. 36-00-00). It is also possible to
pressurize the reservoir from a ground supply. A depressurization valve is
installed on the ground service panel of the Yellow hydraulic system. A PRV
and air pressure gage are installed on the reservoir.
A motorized fire valve 3046GD is installed in the suction line between the
reservoir and the EDP. It operates when the engine fire pushbutton in the
flight compartment is operated. The valve stops the supply of fluid to the
EDP if there is a fire in the nacelle.
A compensated slide 3010GM is installed in the suction line between the
reservoir and the EDP. It compensates for differences in pipe length, caused
by changes in temperature, or normal movement of the wing in flight.
4. Power
____________
Supply
(Ref. Fig. 011, 012)
5. _____________________
Component Description
A. Reservoir 3000GR
EFF :
ALL 29-13-00
Page 33
Feb 01/10
CES
Yellow Engine Pump - Control and Monitoring
Figure 011
EFF :
ALL 29-13-00
Page 34
Nov 01/07
R
CES
Engine 2 - Fire Valve Control
Figure 012
R
EFF :
ALL 29-13-00
Page 35
Nov 01/07
CES
Reservoir 3000GQ
Figure 013
R
EFF :
001-003, 051-054, 29-13-00
Page 36
Nov 01/07
CES
Reservoir 3000GQ
Figure 013A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-00
Page 37
Feb 01/10
511-526, 528-599,
CES
**ON A/C 001-003, 051-054,
The reservoir is made of two molded light alloy sections which are welded
together to make a cylindrical shape. The top of the reservoir has a
manifold for the components of the air pressurization system (Ref.
29-14-00). The bottom of the reservoir has three ports for the hydraulic
connections. A drain valve is installed on one of the ports, the other
two are for the suction and return line connections. The reservoir also
has flanges to attach the quantity indicator/transmitter and the low
level switch (Ref. 29-31-00).
The inside of the reservoir includes baffles which give a supply (for 20
s) of fluid under negative g conditions. The baffles also form an
anti-emulsion device which limits the emulsion of the fluid when there is
a large return flow.
The reservoir is made of two molded light alloy sections which are welded
together to make a cylindrical shape. The top of the reservoir has a
manifold for the components of the air pressurization system (Ref.
29-14-00). The bottom of the reservoir has two ports for the hydraulic
connections. The ports are for the suction and return line connections. A
drain valve is installed in the return port. The reservoir also has
flanges to attach the quantity indicator/transmitter and the low level
switch (Ref. 29-31-00).
The inside of the reservoir includes baffles which give a supply (for 20
s) of fluid under negative g conditions. The baffles also form an
anti-emulsion device which limits the emulsion of the fluid when there is
a large return flow.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-00
Page 38
Feb 01/10
511-526, 528-599,
CES
The hydraulic fluid capacities of the reservoir are:
- the normal fill level 12 l (3.8 USgal),
- the maximum gageable level 18 l (4.77 USgal),
- the low-level warning level 3.0 +0.4 -0.4 l (0.8 +0.1 -0.1 USgal).
The engine pump fire-valve 3046GD is the same as the fire valve 1046GK
installed in the Green hydraulic system (Ref. 29-11-00).
D. Manifolds
There are four manifolds in the system. They are:
- the HP manifold,
- the PTU manifold,
- the brake manifold,
- the LP manifold.
All of the manifolds are aluminum castings. They are machined to make it
possible to install different components on them. Some of the hydraulic
connections between the manifolds and components are of the bobbin type
(Ref. 29-00-00). Thus, replacement of components is possible with minimum
effect on other components or pipes. The manifolds are drilled to make
the internal connections between components.
R
EFF :
ALL 29-13-00
Page 39
Nov 01/07
CES
The following are the components installed on their related manifolds:
(1) HP Manifold
- the solenoid valve 3150GP (Ref. 29-19-00),
- the pressure relief valve 3063GM,
- the HP filter 3048GM,
- the check valves 3022GM and 3059GM,
- the sampling valve 3187GM,
- the pressure transmitter 3065GN (Ref. 29-32-00),
- the pressure switch 3151GN (Ref. 29-32-00),
- the pressure switch 10-CE-3 (Ref. 27-00-00).
(4) LP Manifold
- The LP manifold is the connection point for return lines from
different parts ofthe LP system. It is attached directly to the
system LP filter 3002GM.
D. Manifolds
There are four manifolds in the system. They are:
- the HP manifold
- the PTU manifold
- the brake manifold
- the LP manifold.
All of the manifolds are aluminum castings. They are machined to make it
possible to install different components on them. Some of the hydraulic
connections between the manifolds and components are of the bobbin type
(Ref. 29-00-00). Thus, replacement of components is possible with minimum
effect on other components or pipes. The manifolds are drilled to make
the internal connections between components.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-00
Page 40
Feb 01/10
511-526, 528-599,
CES
(1) HP Manifold
- the solenoid valve 3160GP
- a check valve
- the pressure relief valve 3063GM
- the HP filter 3048GM
- the check valve 3022GM
- the sampling valve 3187GM
- the pressure transmitter 3065GN (Ref. 29-32-00)
- the pressure switch 3151GN (Ref. 29-32-00)
- the pressure switch 10-CE-3 (Ref. 27-00-00).
(4) LP Manifold
The LP manifold is the connection point for return lines from
different parts of the LP system. It is attached directly to the
system LP filter 3002GM.
EFF :
ALL 29-13-00
Page 41
Nov 01/07
R
CES
J. Low Pressure (LP) filter 3002GM
The LP filter 3002GM is the same as the LP filter 1002GM installed in the
Green hydraulic system (Ref. 29-11-00).
The HP relief valve is a poppet type valve. Spring pressure holds the
valve poppet against the valve seat. When hydraulic pressure increases to
the crack pressure of the valve the force on the poppet is more than that
from the spring. The valve opens and fluid flows from the inlet (port A)
to the return (port B). When the hydraulic pressure decreases, the spring
force is more than the hydraulic force and the valve closes. The valve
opens at between 237 and 240 bar (3436 and 3480 psi), and closes when the
pressure decreases to 220 bar (3190 psi).
EFF :
ALL 29-13-00
Page 42
Nov 01/07
R
CES
Brake Relief Valve
Figure 014
EFF :
ALL 29-13-00
Page 43
Nov 01/07
R
CES
P. Check Valves
The system has two types of check valve. They are:
- the cartridge type,
- the in-line type.
P. Check Valves
The system has two types of check valve. They are:
- the cartridge type,
- the in-line type.
Two cartridge type check valves are installed on the HP and PTU
manifolds. These two check valves are the same as the check valves
installed in the Green hydraulic system (Ref. 29-11-00).
EFF :
ALL 29-13-00
Page 44
Feb 01/10
CES
Compensated Slide
Figure 015
EFF :
ALL 29-13-00
Page 45
Nov 01/07
R
CES
The housing end is screwed into the housing to make a cylinder for the
piston.
Temperature changes or movement of the wing which changes the length of
the pipework is compensated in the unit with the movement of the piston.
The housing end is vented by four orifices with filters and filter
retainers.
The end termination is screwed into the piston. Both parts are locked by
roll pins.
A scraper ring, retained by a circlip, is installed in the housing. The
scraper ring prevents contamination of the cylinder during movement of
the piston.
O-rings are installed in the housing and the housing end. These O-rings
seal the different shaft diameters of the piston.
A single elastomer O-ring is installed at the piston to make a seal
between the piston and the cylinder wall. An O-ring with an
anti-extrusion ring seals the piston with the end termination.
6. _________
Operation
The operation of the system is fully automatic. If necessary (because of a
fault, or for maintenance), it is possible to stop the automatic operation
of the system.
The EDP starts to supply the system as soon as the No. 2 (right) engine is
started. The supply is then continuous. The EDP supplies the system with
fluid at 3000 psi (206 bar) and changes its output to that which is
necessary for the system. The system accumulator makes allowance for any
temporary decrease because of the response time of the EDP.
Two P/B switches on the overhead panel 40VU control the operation of the
Yellow hydraulic system. One P/B switch 3703GD controls the solenoid valve
in the EDP. When the P/B switch is operated, the solenoid valve is energized
and the EDP is isolated from the HP system. The EDP stays connected to the
suction line and keeps an internal pressure which is sufficient for
lubrication of the pump.
EFF :
ALL 29-13-00
Page 46
Nov 01/07
R
CES
The second P/B switch 1802GL controls the two PTU solenoid valves (one in
the Yellow hydraulic system, one in the Green hydraulic system). On
operation of the P/B switch, the two solenoid valves are energized and the
PTU is isolated from the two systems. Thus, no transfer of power between the
two systems is possible.
The P/B switch 3804GX on the overhead panel 40VU controls the operation of
the Yellow electric pump (Ref. 29-24-00).
A P/B switch 1883GP at the rear of the maintenance panel 50VU controls the
solenoid valve 3150GP of the leakage measurement system. This P/B switch is
only used for maintenance.
The crew can stop the supply of fluid to the EDP (if there is a fire in the
nacelle) by operation of the fire valve 3046GD. The fire valve closes when
the ENG 2 FIRE pushbutton is operated. A symbol on the HYD page of the ECAM
system display shows if the fire valve is open or closed.
Two P/BSWs on the overhead panel 40VU control the operation of the Yellow
hydraulic system. One P/BSW 3703GD controls the solenoid valve in the EDP.
When the P/BSW is operated, the solenoid valve is energized and the EDP is
isolated from the HP system. The EDP stays connected to the suction line and
keeps an internal pressure which is sufficient for lubrication of the pump.
The second P/BSW 1802GL controls the two PTU solenoid valves (one in the
Yellow hydraulic system and one in the Green hydraulic system). When the two
P/BSWs are pushed, the two solenoid valves are energized and the PTU is
isolated from the two systems. Thus, no transfer of power between the two
systems is possible.
The P/BSW 3804GX on the overhead panel 40VU controls the operation of the
Yellow electric pump (Ref. 29-24-00).
A P/BSW 1883GP at the rear of the maintenance panel 50VU controls the
solenoid valve 3160GP of the leakage measurement system. This P/BSW is only
used for maintenance.
The crew can stop the supply of fluid to the EDP (if there is a fire in the
engine nacelle) by operation of the fire valve 3046GD. The fire valve closes
when the ENG 2 FIRE P/BSW is pushed. A symbol on the HYD page of the ECAM
system display shows if the fire valve is open or closed.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-00
Page 47
Feb 01/10
511-526, 528-599,
CES
YELLOW MAIN HYDRAULIC POWER - ADJUSTMENT/TEST
_____________________________________________
TASK 29-13-00-710-002
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/PTU 1801GL N34
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
EFF :
ALL 29-13-00
Page 501
Nov 01/07
CES
Subtask 29-13-00-860-052
(2) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(3) On the ECAM control panel on the center pedestal, press the HYD
pushbutton switch P/BSW. Make sure that the HYD page is shown on the
lower Display Unit (DU) of the ECAM.
(4) Make sure that the ECAM does not show any of these conditions;
- low air pressure in the Yellow reservoir,
- low fluid level in the Yellow reservoir.
(7) On the overhead panel 40VU, press the PTU/AUTO P/BSW (the OFF light
comes on).
(8) On the overhead panel 40VU, make sure that the YELLOW/ENG 2 PUMP
P/BSW is set to on. (FAULT and OFF lights are out).
4. Procedure
_________
Subtask 29-13-00-710-051
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
CAUSE DAMAGE TO THE ENGINE PUMPS.
EFF :
ALL 29-13-00
Page 502
Nov 01/08
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Dry-motor the right (No. 2) - the right (No. 2) engine turns and
engine (Ref. TASK 71-00-00-710- causes the engine-driven pump of the
001). Yellow hydraulic system to turn.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-00
Page 503
Nov 01/08
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
3. Stop the dry-motoring of the On the ECAM lower DU:
right (No. 2) engine (Ref. TASK - the pressure in the Yellow hydraulic
71-00-00-710-001). system decreases to 0 psi.
Subtask 29-13-00-710-051-A
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
CAUTION : DO NOT START OR DRY MOTOR THE ENGINES WITH A HYDRAULIC GROUND
_______
POWER SUPPLY CONNECTED TO THE AIRCRAFT. IF YOU DO, YOU CAN
CAUSE DAMAGE TO THE ENGINE PUMPS.
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
1. Dry-motor the right (No. 2) - the right (No. 2) engine turns and
engine (Ref. TASK 71-00-00-710- causes the engine-driven pump of the
045). Yellow hydraulic system to turn.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-00
Page 504
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R - the vertical line between the EDP box
R and the system indication changes
R from green to amber.
R - the engine pump symbol of the Yellow
R hydraulic system changes from green
R in-line to amber cross-line.
R - the pressure in the Yellow hydraulic
R system decreases to 0 psi.
5. Close-up
________
Subtask 29-13-00-860-053
(1) On the overhead panel 40VU, press and release the PTU/AUTO P/BSW,
(the OFF light goes out).
EFF :
ALL 29-13-00
Page 505
Nov 01/07
CES
(3) De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-
002).
EFF :
ALL 29-13-00
Page 506
Nov 01/07
CES
MANIFOLD - MAIN HP (3011GM) - REMOVAL/INSTALLATION
__________________________________________________
TASK 29-13-14-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-14
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-14-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-14-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
EFF :
ALL 29-13-14
Page 402
Feb 01/10
CES
(5) Open the access door 198CB.
(7) Disconnect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-001).
(8) Put a container below the HP manifold of the Yellow hydraulic system
to collect hydraulic fluid.
4. Procedure
_________
Subtask 29-13-14-020-050
(3) Remove the nut (13), the bolt (10) and the washer (11) and disconnect
the bonding jumper (12).
(4) Loosen the pipe end-fitting (47) and disconnect the pipe (46) from
the union (48).
(5) Loosen the pipe end-fitting (45) and disconnect the other end of the
pipe (46) from the tee connector (44). Remove the pipe (46).
EFF :
ALL 29-13-14
Page 403
Feb 01/10
CES
HP Manifold
Figure 401/TASK 29-13-14-991-001
R
EFF :
001-049, 051-058, 101-101, 29-13-14
Page 404
May 01/05
CES
HP Manifold
Figure 401A/TASK 29-13-14-991-001-A
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-14
Page 405
Feb 01/10
528-599,
CES
(6) Loosen the pipe end-fitting (30) and disconnect the pipe (29) from
the union (31).
(7) Loosen the pipe end-fitting (23) and disconnect the pipe (22) from
the check valve 3022GM.
(8) Loosen the pipe end-fitting (26) and disconnect the pipe (25) from
the union (27).
(9) Loosen the pipe end-fitting (2) and disconnect the tee connector (1)
from the union (3).
(10) Hold the manifold (17) and remove the five bolts (19) and the washers
(20). Collect the five distance pieces (21) from between the manifold
(17) and the structure.
(12) Put blanking plugs on the disconnected line ends and the manifold
ports.
Subtask 29-13-14-020-050-A
(3) Loosen the pipe end-fitting (47) and disconnect the pipe (46) from
the union (48).
(4) Loosen the pipe end-fitting (45) and disconnect the other end of the
pipe (46) from the tee connector (44). Remove the pipe (46).
(5) Loosen the pipe end-fitting (30) and disconnect the pipe (29) from
the union (31).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-14
Page 406
Feb 01/10
511-526, 528-599,
CES
(6) Loosen the pipe end-fitting (23) and disconnect the pipe (22) from
the check valve 3022GM.
(7) Loosen the pipe end-fitting (26) and disconnect the pipe (25) from
the union (27).
(8) Loosen the pipe end-fitting (2) and disconnect the tee connector (1)
from the union (3).
(9) Hold the manifold (17) and remove the five bolts (19) and the washers
(20). Collect the five distance pieces (21) from between the manifold
(17) and the structure.
(11) Put blanking plugs on the disconnected line ends and the manifold
ports.
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-14
Page 407
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 29-13-14-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-14
Page 408
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-14
Page 409
Nov 01/08
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-14
Page 410
Nov 01/08
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-14-860-053
(2) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
EFF :
ALL 29-13-14
Page 411
Feb 01/10
CES
(3) Make sure that the reservoir of the Yellow hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(4) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panel of the Yellow hydraulic system.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
(8) Make sure that the container is in position below the location of the
HP manifold.
Subtask 29-13-14-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
EFF :
ALL 29-13-14
Page 412
Feb 01/10
CES
**ON A/C 001-049, 051-058, 101-101,
Subtask 29-13-14-560-050
(1) Remove the components which are attached to the removed HP manifold
as follows:
1
_ Hold the HP filter 3048GM and remove the bolts (35),(36) and
the washers (37).
2
_ Remove the HP filter 3048GM from the manifold (17).
(d) Remove the hydraulic pressure transducer 3065GN (Ref. TASK 29-32-
11-000-003).
(e) Remove the system pressure switch 3151GN (Ref. TASK 29-32-12-000-
003).
(f) Remove the flight-control pressure switch 10CE3 (Ref. TASK 27-92-
17-000-002).
(g) Remove the fluid sampling valve 3187GM (Ref. TASK 29-13-34-000-
001).
1
_ Cut, remove and discard the lockwire.
2
_ Loosen and remove the check valve 3059GM.
3
_ Remove and discard the O-ring (32).
EFF :
001-049, 051-058, 101-101, 29-13-14
Page 413
Nov 01/08
R
CES
4
_ Remove and discard the back-up rings (33) and the O-ring (34).
1
_ Loosen the check valve 3022GM and remove it with the O-ring
(24).
2
_ Remove and discard the O-ring (24).
(j) Remove the seven bobbins (6),(8),(14),(39) from the manifold (17)
(Ref. TASK 20-23-21-911-001).
(k) Install blanking plugs in the open ports of the manifold (17).
(m) Put the bobbins (6),(8),(14),(39) into the BAG - PLASTIC to keep
them clean.
(n) Install blanking plugs in the open ports of all of the removed
components.
(2) Install the removed components onto the replacement manifold (17) as
follows:
(a) Remove the blanking plugs from the ports of the manifold (17) and
the components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
O-rings, back-up rings, square-section seals and the threads of
the unions.
(c) Put the back-up ring (52) in position on the side of the bobbin
(6) without the identification groove (equipment side).
(d) Put the square-section seal (51) in position on the side of the
bobbin (6) without the identification groove (equipment side).
EFF :
001-049, 051-058, 101-101, 29-13-14
Page 414
Nov 01/08
R
CES
(e) Put the back-up ring (7) in position on the side of the bobbin
(6) with the identification groove (manifold side).
(f) Put the O-ring (53) in position on the side of the bobbin (6)
with the identification groove (manifold side).
(g) Install the bobbin (6) with the identification groove in the port
of the manifold (17) (Ref. TASK 20-23-21-911-001).
(h) Put the two back-up rings (60) in position on the sides of the
bobbins (8) without the identification grooves (equipment side).
(i) Put the two square-section seals (50) in position on the sides of
the bobbins (8) without the identification grooves (equipment
side).
(j) Put the two back-up rings (59) in position on the sides of the
bobbins (8) with the identification grooves (manifold side).
(k) Put the two O-rings (9) in position on the sides of the bobbins
(8) with the identification grooves (manifold side).
(l) Install the two bobbins (8) with the identification grooves in
the ports of the manifold (17) (Ref. TASK 20-23-21-911-001).
(m) Put the two back-up rings (54) in position on the sides of the
bobbins (14) without the identification grooves (equipment side).
(n) Put the two square-section seals (15) in position on the sides of
the bobbins (14) without the identification grooves (equipment
side).
(o) Put the two back-up rings (55) in position on the sides of the
bobbins (14) with the identification grooves (manifold side).
(p) Put the two O-rings (56) in position on the sides of the bobbins
(14) with the identification grooves (manifold side).
(q) Install the two bobbins (14) with the identification grooves in
the ports of the manifold (17) (Ref. TASK 20-23-21-911-001).
(r) Put the two backup-rings (38) in position on the sides of the
bobbins (39) without the identification grooves (equipment side).
(s) Put the two square-section seals (40) in position on the sides of
the bobbins (39) without the identification grooves (equipment
side).
EFF :
001-049, 051-058, 101-101, 29-13-14
Page 415
Nov 01/08
R
CES
(t) Put the two backup-rings (58) in position on the sides of the
bobbins (39) with the identification grooves (manifold side).
(u) Put the two O-rings (57) in position on the sides of the bobbins
(39) with the identification grooves (manifold side).
(v) Install the two bobbins (39) with the identification grooves in
the port of the manifold (17) (Ref. TASK 20-23-21-911-001).
1
_ Put the HP filter 3048GM in the installation position on the
manifold (17).
2
_ Install the four washers (37) and the four bolts (35),(36).
3
_ TORQUE the four bolts (35),(36) to between 1.6 and 1.8 m.daN
(11.79 and 13.27 lbf.ft).
1
_ Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new O-
ring (24).
2
_ Put the new O-ring (24) in position on the check valve 3022GM.
3
_ Install the check valve 3022GM in port E of the manifold (17).
4
_ TORQUE the check valve 3022GM to between 9.10 and 10.24 m.daN
(67.10 and 75.51 lbf.ft).
1
_ Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
O-rings (32) and (34) and the threads of the check valve
3059GM.
2
_ Put the new O-ring (32) in position on the check valve 3059GM.
3
_ Put the new back-up rings (33) and the new O-ring (34) in
position on the check valve 3059GM.
4
_ Install the check valve 3059GM in the manifold (17).
5
_ TORQUE the check valve 3059GM to between 10.24 and 11.379
m.daN (75.51 and 83.91 lbf.ft).
EFF :
001-049, 051-058, 101-101, 29-13-14
Page 416
Nov 01/08
R
CES
6
_ Safety the check valve 3059GM with the lockwire MISCELLANEOUS
(Material No. 19-010).
(z) Install the fluid sampling valve 3187GM (Ref. TASK 29-13-34-400-
001).
(aa) Install the system pressure switch 3151GN (Ref. TASK 29-32-12-
400-003).
(ab) Install the flight-control pressure switch 10CE3 (Ref. TASK 27-
92-17-400-002).
(ac) Install the hydraulic pressure transducer 3065GN (Ref. TASK 29-
32-11-400-003).
Subtask 29-13-14-420-050
(4) Make sure that the hydraulic line end-fittings are serviceable.
R (5) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
R the line end-fittings.
(6) Put the manifold (17) in position on the aircraft and at the same
time install the five distance pieces (21). Hold the manifold (17)
and distance pieces (21) in position.
EFF :
001-049, 051-058, 101-101, 29-13-14
Page 417
Nov 01/08
CES
(7) Install the five bolts (19) and the washers (20).
(10) TORQUE the pipe end-fitting (2) to between 12.9 and 14.2 m.daN (95.13
and 104.71 lbf.ft).
R (12) TORQUE the pipe end-fitting (26) to between 8.5 and 9.5 m.daN (62.68
R and 70.05 lbf.ft).
R (13) If the pipe end-fitting (26) leaks during pressure testing, you can
R loosen the pipe end-fitting (26), and TORQUE it to between 8.5 and
R 9.5 m.daN (62.68 and 70.05 lbf.ft) in one step.
R (15) TORQUE the pipe end-fitting (23) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
R (17) TORQUE the pipe end-fitting (30) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
R (18) Install the pipe (46) between the tee-connector (44) and the union
R (48).
R (19) TORQUE the pipe end-fittings (47) and (45) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
R (20) Connect the bonding jumper (12) to the structural attachment. Install
the bolt (10), the washer (11) and the nut (13).
R (22) Seal the connection of the bonding jumper (12) with the SEALANTS
(Material No. 09-013).
R (23) Apply the STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
R sealant.
R
EFF :
001-049, 051-058, 101-101, 29-13-14
Page 418
Nov 01/08
CES
(25) Make sure that the electrical connectors are clean and in the correct
condition.
(26) Connect the electrical connectors (5), (41), (42) and (43) to the
receptacles on the manifold (17).
Subtask 29-13-14-560-050-A
(1) Remove the components which are attached to the removed HP manifold
as follows:
1
_ Hold the HP filter 3048GM and remove the bolts (35),(36) and
the washers (37).
2
_ Remove the HP filter 3048GM from the manifold (17).
(c) Remove the hydraulic pressure transducer 3065GN (Ref. TASK 29-32-
11-000-003).
(d) Remove the system pressure switch 3151GN (Ref. TASK 29-32-12-000-
003).
(e) Remove the flight-control pressure switch 10CE3 (Ref. TASK 27-92-
17-000-002).
(f) Remove the fluid sampling valve 3187GM (Ref. TASK 29-13-34-000-
001).
1
_ Loosen the check valve 3022GM and remove it at the same time
with the O-ring (24).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-14
Page 419
Feb 01/10
511-526, 528-599,
CES
2
_ Remove and discard the packing (24).
(h) Remove the bobbins (14),(39) from the manifold (17) (Ref. TASK
20-23-21-911-001).
(i) Install blanking plugs in the open ports of the manifold (17).
(k) Put the bobbins (14),(39) into the BAG - PLASTIC to keep them
clean.
(l) Install blanking plugs in the open ports of all of the removed
components.
(2) Install the removed components onto the replacement manifold (17) as
follows:
(a) Remove the blanking plugs from the ports of the manifold (17) and
the components.
(b) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new packings,
back-up rings, square-section seals and the threads of the
unions.
(c) Put the two back-up rings (54) in position on the sides of the
bobbins (14) without the identification grooves (equipment side).
(d) Put the two square-section seals (15) in position on the sides of
the bobbins (14) without the identification grooves (equipment
side).
(e) Put the two back-up rings (55) in position on the sides of the
bobbins (14) with the identification grooves (manifold side).
(f) Put the two packings (56) in position on the sides of the bobbins
(14) with the identification grooves (manifold side).
(g) Install the two bobbins (14) with the identification grooves in
the ports of the manifold (17) (Ref. TASK 20-23-21-911-001).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-14
Page 420
Feb 01/10
528-599,
CES
(h) Put the two backup-rings (38) in position on the sides of the
bobbins (39) without the identification grooves (equipment side).
(i) Put the two square-section seals (40) in position on the sides of
the bobbins (39) without the identification grooves (equipment
side).
(j) Put the two backup-rings (58) in position on the sides of the
bobbins (39) with the identification grooves (manifold side).
(k) Put the two packings (57) in position on the sides of the bobbins
(39) with the identification grooves (manifold side).
(l) Install the two bobbins (39) with the identification grooves in
the port of the manifold (17) (Ref. TASK 20-23-21-911-001).
1
_ Put the HP filter 3048GM in the installation position on the
manifold (17).
2
_ Install the four washers (37) and the four bolts (35),(36).
3
_ TORQUE the four bolts (35),(36) to between 1.6 and 1.8 m.daN
(11.79 and 13.27 lbf.ft).
1
_ Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packing (24).
2
_ Put the new o-ring (24) in position on the check valve 3022GM.
3
_ Install the check valve 3022GM in port E of the manifold (17).
4
_ TORQUE the check valve 3022GM to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(o) Install the fluid sampling valve 3187GM (Ref. TASK 29-13-34-400-
001).
(p) Install the system pressure switch 3151GN (Ref. TASK 29-32-12-
400-003).
(q) Install the flight-control pressure switch 10CE3 (Ref. TASK 27-
92-17-400-002).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-14
Page 421
Feb 01/10
528-599,
CES
(r) Install the hydraulic pressure transducer 3065GN (Ref. TASK 29-
32-11-400-003).
Subtask 29-13-14-420-050-A
(4) Make sure that the hydraulic line end-fittings are serviceable.
(5) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the line end-fittings.
(6) Put the manifold (17) in position on the aircraft and at the same
time install the five distance pieces (21). Hold the manifold (17)
and distance pieces (21) in position.
(7) Install the five bolts (19) and the washers (20).
(10) TORQUE the pipe end-fitting (2) to between 12.9 and 14.2 m.daN (95.13
and 104.71 lbf.ft).
(12) TORQUE the pipe end-fitting (26) to between 8.5 and 9.5 m.daN (62.68
and 70.05 lbf.ft).
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-14
Page 422
Feb 01/10
528-599,
CES
R (13) If the pipe end-fitting (26) leaks during pressure testing, you can
R loosen the pipe end-fitting (26), and TORQUE it to between 8.5 and
R 9.5 m.daN (62.68 and 70.05 lbf.ft) in one step.
R (15) TORQUE the pipe end-fitting (23) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
R (17) TORQUE the pipe end-fitting (30) to between 7.5 and 8.3 m.daN (55.30
and 61.20 lbf.ft).
R (18) Install the pipe (46) between the tee-connector (44) and the union
R (48).
R (19) TORQUE the pipe end-fittings (47) and (45) to between 7.5 and 8.3
m.daN (55.30 and 61.20 lbf.ft).
R (21) Make sure that the electrical connectors are clean and in the correct
condition.
R (22) Connect the electrical connectors (5), (41), (42) and (43) to the
R receptacles on the manifold (17).
Subtask 29-13-14-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1841GN, 1881GP, 3801GX, 3802GX, 3803GX
Subtask 29-13-14-860-051
(1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
EFF :
ALL 29-13-14
Page 423
Nov 01/08
CES
(4) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(5) On the ECAM control panel on the center pedestal, push the HYD
pushbutton. Make sure that the HYD page on the system (lower) display
comes on.
Subtask 29-13-14-710-050
E. Do this test:
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
EFF :
ALL 29-13-14
Page 424
Nov 01/08
R
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
of the ECAM system display with
the indication on the pressure
gage 3072GM.
5. Close-up
________
Subtask 29-13-14-860-052
(2) Make sure that the reservoir of the Yellow hydraulic system is
pressurized (Ref. TASK 29-14-00-614-002).
(3) Make sure that the fluid level in the Yellow hydraulic system is
correct. Add fluid as necessary (Ref. TASK 12-12-29-611-001).
(4) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
(8) Remove the warning notices from the cockpit and the ground service
panel.
(9) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-14
Page 425
May 01/04
R
CES
Subtask 29-13-14-865-053
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1841GN, 1881GP, 3801GX, 3802GX, 3803GX
EFF :
ALL 29-13-14
Page 426
May 01/04
CES
MANIFOLD - PTU (3013GM) - REMOVAL/INSTALLATION
______________________________________________
TASK 29-13-15-000-001
Removal of the Power Transfer Unit (PTU) Manifold of the Yellow Hydraulic
System
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-15
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-15-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-15-860-052
(2) Put warning notices in position to tell persons not to pressurize the
Yellow hydraulic system:
R - in the cockpit on the hydraulic section 40VU of the overhead panel
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
EFF :
ALL 29-13-15
Page 402
Feb 01/10
CES
R (6) Put the access platform in position at the main gear doors.
(7) Put a container below the PTU manifold of the Yellow hydraulic system
to collect unwanted hydraulic fluid.
(8) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-13-15-020-050-A
(1) Disconnect the electrical connector (29) from the PTU solenoid valve
3012GL.
(3) Remove the nut (28), the bolt (24) and the washer (25) and disconnect
the bonding jumper (26) from the structure.
(4) Loosen the pipe end-fitting (4) and disconnect the pipe (3) from the
reducer (5).
(5) Loosen the pipe end-fitting (22) and disconnect the pipe (21) from
the check valve 3093GM.
EFF :
ALL 29-13-15
Page 403
Feb 01/10
CES
PTU Manifold
Figure 401/TASK 29-13-15-991-001-A
R
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 404
May 01/05
CES
PTU Manifold
Figure 401A/TASK 29-13-15-991-001-C
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-15
Page 405
Feb 01/10
528-599,
CES
(6) Loosen the pipe end-fitting (12) and disconnect the pipe (11) from
the union (13).
(7) Hold the manifold (7) and remove the bolts (1) and washers (2).
(9) Install blanking plugs in all pipe connections and manifold ports.
Subtask 29-13-15-020-050-B
(1) Disconnect the electrical connector (29) from the PTU solenoid valve.
(3) Loosen the pipe end-fitting (4) and disconnect the pipe (3) from the
reducer (5).
(4) Loosen the pipe end-fitting (22) and disconnect the pipe (21) from
the check valve 3093GM.
(5) Loosen the pipe end-fitting (49) and disconnect the pipe (48) from
the union (50).
(6) Loosen the pipe end-fitting (12) and disconnect the pipe (11) from
the union (13).
(7) Hold the manifold (7) and remove the bolts (1) and washers (2).
(9) Install blanking plugs in all pipe connections and manifold ports.
EFF :
201-206,
001-049, 051-099, 101-105, 151-152, 29-13-15
Page 406
Feb 01/10
CES
**ON A/C 001-049, 051-058, 101-101,
Subtask 29-13-15-020-050-D
(1) Disconnect the electrical connector (29) from the PTU solenoid valve
3012GL.
(3) Remove the nut (28), the bolt (24) and the washer (25) and disconnect
the bonding jumper (26) from the structure.
(4) Loosen the pipe end-fitting (4) and disconnect the pipe (3) from the
reducer (5).
(5) Loosen the pipe end-fitting (22) and disconnect the pipe (21) from
the check valve 3093GM.
(6) Loosen the pipe end-fitting (12) and disconnect the pipe (11) from
the union (13).
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
R REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
R LOCKWIRE CAN CUT OR BLIND YOU.
(7) Remove and discard the lockwire from the bolts (1) and the coupling
half (46).
(8) Hold the manifold (7) and remove the bolts (1) and washers (2).
(10) Install blanking plugs in all pipe connections and manifold ports.
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 407
Feb 01/10
CES
R **ON A/C 059-061, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Post SB 29-1094 For A/C 059-061,102-105,151-152,201-206,
Subtask 29-13-15-020-050-C
(1) Disconnect the electrical connector (29) from the PTU solenoid valve.
(3) Loosen the pipe end-fitting (4) and disconnect the pipe (3) from the
reducer (5).
(4) Loosen the pipe end-fitting (22) and disconnect the pipe (21) from
the check valve 3093GM.
(5) Loosen the pipe end-fitting (49) and disconnect the pipe (48) from
the union (50).
(6) Loosen the pipe end-fitting (12) and disconnect the pipe (11) from
the union (13).
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
R REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
R LOCKWIRE CAN CUT OR BLIND YOU.
R (a) Remove and discard the lockwire from the bolts (1) and the
R coupling half (46).
(8) Hold the manifold (7) and remove the bolts (1) and washers (2).
(10) Install blanking plugs in all pipe connections and manifold ports.
R
EFF : 059-061, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-15
Page 408
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 29-13-15-400-001
Installation of the Power Transfer Unit (PTU) Manifold of the Yellow Hydraulic
System
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-15
Page 409
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-15
Page 410
Aug 01/09
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-15
Page 411
Aug 01/09
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-15-860-053
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the main doors of the main gear are open (Ref. TASK
32-12-00-010-001).
(6) Make sure that the access platform is in position at the main doors
of the main gear.
EFF :
ALL 29-13-15
Page 412
Feb 01/10
CES
(7) Make sure that the container is in position below the location of the
PTU manifold.
(8) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-13-15-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-13-15-560-050-A
(1) Remove the components which are attached to the removed manifold (7)
as follows:
(a) Remove the PTU solenoid valve 3012GL (Ref. TASK 29-23-51-000-
002).
EFF :
ALL 29-13-15
Page 413
Feb 01/10
CES
R (d) Remove and discard the items that follow from the bobbins:
R - The square section seals (10),(31)
R - The back-up rings (36), (37), (39) and (40)
R - The packings (35), (38).
R (e) Put the bobbins (9),(30) into a BAG - PLASTIC to keep them clean.
(f) Remove the check valve 3093GM and discard the packing (23).
1
_ Cut, remove and discard the lockwire.
2
_ Remove the check valve 3094GM and discard the packing (15),
the O-ring (16) and the back-up rings (41).
(h) Remove the coupling half (46) and discard the packing (47).
(i) If necessary, remove the reducer (5) and discard the packing
(52).
(j) If necessary, remove the union (13) and discard the packing (53).
R (k) Install the PLUG - BLANKING on the open ports of the manifold
R (7).
(a) Remove the blanking plugs from the manifold (7) and the
components.
(b) Lubricate the new packings and the threads of the components with
HYDRAULIC FLUIDS (Material No. 02-003).
(c) If removed, install the union (13) with a new packing (53).
(d) TORQUE the union (13) to between 6.265 and 6.835 m.daN (46.20 and
50.40 lbf.ft).
(e) If removed, install the reducer (5) with a new packing (52).
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 414
Feb 01/10
CES
(f) TORQUE the reducer (5) to between 6.265 and 6.835 m.daN (46.20
and 50.40 lbf.ft).
(g) Put the new packing (47) in position on the coupling half (46).
(i) TORQUE the coupling half (46) to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
R (j) Lubricate the new packing (15), the new O-ring (16), the new
R back-up rings (41) and the related threads of the components with
R HYDRAULIC FLUIDS (Material No. 02-003).
R (k) Put the new packing (15) and the new O-ring (16) with the new
R back-up rings (41) in position on the check valve 3094GM.
R (m) TORQUE the check valve 3094GM to between 10.238 and 11.377 m.daN
(75.50 and 83.90 lbf.ft).
R (n) Safety the check valve 3094GM with the lockwire, MISCELLANEOUS
(Material No. 19-010).
R (o) Put the new packing (23) in position on the check valve 3093GM.
R (p) Install the check valve 3093GM in the port D of the manifold (7).
R (q) TORQUE the check valve 3093GM to between 6.265 and 6.835 m.daN
(46.20 and 50.40 lbf.ft).
R (s) Put the new back-up rings (37) on the side of the bobbins (9)
without the identification grooves (equipment side).
R (t) Put the new square-section seals (10) on the side of the bobbins
(9) without the identification grooves (equipment side).
R (u) Put the new back-up rings (36) on the side of the bobbins (9)
with the identification grooves (manifold side).
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 415
Feb 01/10
CES
R (v) Put the new packings (35) on the side of the bobbins (9) with the
identification grooves (manifold side).
R (w) Install the bobbins (9) with the identification grooves in the
ports of the manifold (7) (Ref. TASK 20-23-21-911-001).
R (x) Put the new back-up rings (40) on the side of the bobbins (30)
without the identification grooves (equipment side).
R (y) Put the new square-section seals (31) on the side of the bobbins
(30) without the identification grooves (equipment side).
R (z) Put the new back-up rings (39) on the side of the bobbins (30)
with the identification grooves (manifold side).
R (aa) Put the new packings (38) on the side of the bobbins (30) with
the identification grooves (manifold side).
R (ab) Install the bobbins (30) with the identification grooves in the
ports of the manifold (7) (Ref. TASK 20-23-21-911-001).
R (ad) Install the PTU solenoid valve 3012GL (Ref. TASK 29-23-51-400-
002).
Subtask 29-13-15-420-050-A
(1) Remove the sealant from the mating surface of the manifold (7) and
the aircraft structure with a plastic or wooden scraper.
(4) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 416
Feb 01/10
CES
(5) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (7).
(6) Put the manifold (7) in position on the aircraft and install the
bolts (1) and the washers (2). Do not tighten the bolts (1).
(7) Remove the blanking plugs from the pipe end-fittings and the unions
on the manifold (7).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
line end-fittings.
(11) TORQUE the pipe end-fitting (12) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(13) TORQUE the pipe end-fitting (22) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(15) TORQUE the pipe end-fitting (4) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
(17) Make sure that the isolation coupling (45) engages correctly in the
coupling half (46).
(18) Connect the bonding jumper (26) to the structural attachment (27).
Install the bolt (24), the washer (25) and the nut (28) (Ref. TASK
20-28-00-912-004).
(20) Seal the connection of the bonding jumper (26) with SEALANTS
(Material No. 09-013).
(21) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
(23) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 417
Feb 01/10
R
CES
(24) Connect the electrical connector (29) to the PTU solenoid valve
3012GL.
Subtask 29-13-15-560-050-B
(1) Remove the components which are attached to the removed manifold (7)
as follows:
R (d) Put the bobbins (9) into a BAG - PLASTIC to keep them clean.
(e) Remove the check valve 3093GM and discard the packing (23).
(f) Remove the coupling half (46) and discard the packing (47).
(g) If necessary, remove the union (50) and discard the packing (51).
(h) If necessary, remove the reducer (5) and discard the packing
(52).
(i) If necessary, remove the union (13) and discard the packing (53).
(j) Install the blanking plugs on the open ports of the manifold (7).
(a) Remove the blanking plugs from the manifold (7) and the
components.
(b) Lubricate the new packings and the threads of the components with
HYDRAULIC FLUIDS (Material No. 02-003).
(c) If removed, install the union (13) with a new packing (53).
R
EFF :
201-206,
001-049, 051-099, 101-105, 151-152, 29-13-15
Page 418
Feb 01/10
CES
(d) TORQUE the union (13) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(e) If removed, install the reducer (5) with a new packing (52).
(f) TORQUE the reducer (5) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
R (g) If removed, install the union (50) with a new packing (51).
(h) TORQUE the union (50) to between 1.5 and 1.7 m.daN (11.06 and
12.53 lbf.ft).
(i) Put the new packing (47) in position on the coupling half (46).
(k) TORQUE the coupling half (46) to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
R (l) Put the new packing (23) in position on the check valve 3093GM.
(m) Install the check valve 3093GM in the port D of the manifold (7).
(n) TORQUE the check valve 3093GM to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
R (p) Put the new back-up rings (37) on the side of the bobbins (9)
without the identification grooves (equipment side).
R (q) Put the new square-section seals (10) on the side of the bobbins
(9) without the identification grooves (equipment side).
R (r) Put the new back-up rings (36) on the side of the bobbins (9)
with the identification grooves (manifold side).
R (s) Put the new packings (35) on the side of the bobbins (9) with the
identification grooves (manifold side).
(t) Install the bobbins (9) with the identification grooves in the
ports of the manifold (7) (Ref. TASK 20-23-21-911-001).
EFF :
059-099, 102-105, 151-152, 201-206, 29-13-15
Page 419
Feb 01/06
CES
Subtask 29-13-15-420-050-B
(1) Remove the sealant from the mating surface of the manifold (7) and
the aircraft structure with a plastic or wooden scraper.
(4) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(5) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (7).
(6) Put the manifold (7) in position on the aircraft and install the
bolts (1) and the washers (2). Do not tighten the bolts (1).
(7) Remove the blanking plugs from the pipe end-fittings and the unions
on the manifold (7).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
line end-fittings.
(11) TORQUE the pipe end-fitting (12) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(13) TORQUE the pipe end-fitting (22) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
R
EFF :
059-099, 102-105, 151-152, 201-206, 29-13-15
Page 420
May 01/05
CES
(15) TORQUE the pipe end-fitting (49) to between 1.5 and 1.7 m.daN (11.06
and 12.53 lbf.ft).
(17) TORQUE the pipe end-fitting (4) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
(19) Make sure that the isolation coupling (45) engages correctly in the
coupling half (46).
(21) Make sure that the electrical connectors are clean and in the correct
condition.
(22) Connect the electrical connector (29) to the PTU solenoid valve.
Subtask 29-13-15-560-050-D
(1) Remove the components which are attached to the removed manifold (7)
as follows:
(a) Remove the PTU solenoid valve 3012GL (Ref. TASK 29-23-51-000-
002).
R (d) Remove and discard the items that follow from the bobbins:
R - The square section seals (10),(31)
R - The back-up rings (36), (37), (39) and (40)
R - The packings (35), (38).
R (e) Put the bobbins (9),(30) into a BAG - PLASTIC to keep them clean.
(f) Remove the check valve 3093GM and discard the packing (23).
EFF :
201-206,
001-049, 051-099, 101-105, 151-152, 29-13-15
Page 421
Feb 01/10
CES
(g) Remove the check valve 3094GM as follows:
1
_ Cut, remove and discard the lockwire.
2
_ Remove the check valve 3094GM and discard the packing (15),
the O-ring (16) and the back-up rings (41).
(h) If necessary, remove and discard the lockwire from the coupling
half (46) and the manifold (7).
(i) Remove the coupling half (46) and discard the packing (47).
(j) If necessary, remove the reducer (5) and discard the packing
(52).
(k) If necessary, remove the union (13) and discard the packing (53).
R (l) Install the PLUG - BLANKING on the open ports of the manifold
R (7).
(a) Remove the blanking plugs from the manifold (7) and the
components.
(b) Lubricate the new packings and the threads of the components with
HYDRAULIC FLUIDS (Material No. 02-003).
(c) If removed, install the union (13) with a new packing (53).
(d) TORQUE the union (13) to between 6.265 and 6.835 m.daN (46.20 and
50.40 lbf.ft).
(e) If removed, install the reducer (5) with a new packing (52).
(f) TORQUE the reducer (5) to between 6.265 and 6.835 m.daN (46.20
and 50.40 lbf.ft).
(g) Put the new packing (47) in position on the coupling half (46).
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 422
Feb 01/10
CES
(h) Install the coupling half (46) on the manifold (7).
(i) TORQUE the coupling half (46) to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
(j) If possible, safety the coupling half (46) at the manifold (7)
with the lockwire, MISCELLANEOUS (Material No. 19-010).
R (k) Lubricate the new packing (15), the new O-ring (16), the new
R back-up rings (41) and the related threads of the components with
R HYDRAULIC FLUIDS (Material No. 02-003).
R (l) Put the new packing (15) and the new O-ring (16) with the new
R back-up rings (41) in position on the check valve 3094GM.
R (n) TORQUE the check valve 3094GM to between 10.238 and 11.377 m.daN
(75.50 and 83.90 lbf.ft).
R (o) Safety the check valve 3094GM with the lockwire, MISCELLANEOUS
(Material No. 19-010).
R (p) Put the new packing (23) in position on the check valve 3093GM.
R (q) Install the check valve 3093GM in the port D of the manifold (7).
R (r) TORQUE the check valve 3093GM to between 6.265 and 6.835 m.daN
(46.20 and 50.40 lbf.ft).
R (t) Put the new back-up rings (37) on the side of the bobbins (9)
without the identification grooves (equipment side).
R (u) Put the new square-section seals (10) on the side of the bobbins
(9) without the identification grooves (equipment side).
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 423
Feb 01/10
CES
R (v) Put the new back-up rings (36) on the side of the bobbins (9)
with the identification grooves (manifold side).
R (w) Put the new packings (35) on the side of the bobbins (9) with the
identification grooves (manifold side).
R (x) Install the bobbins (9) with the identification grooves in the
ports of the manifold (7) (Ref. TASK 20-23-21-911-001).
R (y) Put the new back-up rings (40) on the side of the bobbins (30)
without the identification grooves (equipment side).
R (z) Put the new square-section seals (31) on the side of the bobbins
(30) without the identification grooves (equipment side).
R (aa) Put the new back-up rings (39) on the side of the bobbins (30)
with the identification grooves (manifold side).
R (ab) Put the new packings (38) on the side of the bobbins (30) with
the identification grooves (manifold side).
R (ac) Install the bobbins (30) with the identification grooves in the
ports of the manifold (7) (Ref. TASK 20-23-21-911-001).
R (ae) Install the PTU solenoid valve 3012GL (Ref. TASK 29-23-51-400-
002).
Subtask 29-13-15-420-050-D
(1) Remove the sealant from the mating surface of the manifold (7) and
the aircraft structure with a plastic or wooden scraper.
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 424
Feb 01/10
CES
(4) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
(5) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (7).
(6) Put the manifold (7) in position on the aircraft and install the
bolts (1) and the washers (2). Do not tighten the bolts (1).
(7) Remove the blanking plugs from the pipe end-fittings and the unions
on the manifold (7).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
line end-fittings.
(11) TORQUE the pipe end-fitting (12) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(13) TORQUE the pipe end-fitting (22) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(15) TORQUE the pipe end-fitting (4) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
(17) Safety the coupling half (46) and the bolts (1) with the lockwire,
MISCELLANEOUS (Material No. 19-010).
(Ref. Fig. 402/TASK 29-13-15-991-002)
(18) Make sure that the isolation coupling (45) engages correctly in the
coupling half (46).
(19) Connect the bonding jumper (26) to the structural attachment (27).
Install the bolt (24), the washer (25) and the nut (28) (Ref. TASK
20-28-00-912-004).
EFF :
001-049, 051-058, 101-101, 29-13-15
Page 425
Feb 01/10
R
CES
Wire Locking of the Coupling and the Attachment Bolts
Figure 402/TASK 29-13-15-991-002
R
EFF :
201-206,
001-049, 051-061, 101-105, 151-152, 29-13-15
Page 426
May 01/05
CES
(21) Seal the connection of the bonding jumper (26) with SEALANTS
(Material No. 09-013).
(22) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
(24) Make sure that the electrical connectors are clean and in the correct
condition.
(25) Connect the electrical connector (29) to the PTU solenoid valve
3012GL.
Subtask 29-13-15-560-050-C
(1) Remove the components which are attached to the removed manifold (7)
as follows:
R (c) Remove and discard the items that follow from the bobbins:
R - square section seals (10)
R - back-up rings (36), (37)
- packings (35).
R (d) Put the bobbins (9) into a BAG - PLASTIC to keep them clean.
(e) Remove the check valve 3093GM and discard the packing (23).
(f) If necessary, remove and discard the lockwire from the coupling
half (46) and the manifold (7).
(g) Remove the coupling half (46) and discard the packing (47).
R
EFF : 001-049, 051-061, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-15
Page 427
Feb 01/10
511-526, 528-599,
CES
(h) If necessary, remove the union (50) and discard the packing (51).
(i) If necessary, remove the reducer (5) and discard the packing
(52).
(j) If necessary, remove the union (13) and discard the packing (53).
(k) Install the blanking plugs on the open ports of the manifold (7).
(a) Remove the blanking plugs from the manifold (7) and the
components.
(b) Lubricate the new packings and the threads of the components with
HYDRAULIC FLUIDS (Material No. 02-003).
(c) If removed, install the union (13) with a new packing (53).
(d) TORQUE the union (13) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(e) If removed, install the reducer (5) with a new packing (52).
(f) TORQUE the reducer (5) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(g) If removed, install the union (50) with a new packing (51).
(h) TORQUE the union (50) to between 1.5 and 1.7 m.daN (11.06 and
12.53 lbf.ft).
(i) Put the new packing (47) in position on the coupling half (46).
(k) TORQUE the coupling half (46) to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
(l) If possible, safety the coupling half (46) at the manifold (7)
with the lockwire, MISCELLANEOUS (Material No. 19-010).
(m) Put the new packing (23) in position on the check valve 3093GM.
R
EFF : 059-061, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-15
Page 428
Feb 01/10
528-599,
CES
(n) Install the check valve 3093GM in the port D of the manifold (7).
(o) TORQUE the check valve 3093GM to between 9.7 and 10.7 m.daN
(71.53 and 78.90 lbf.ft).
(q) Put the new back-up rings (37) on the side of the bobbins (9)
without the identification grooves (equipment side).
(r) Put the new square-section seals (10) on the side of the bobbins
(9) without the identification grooves (equipment side).
(s) Put the new back-up rings (36) on the side of the bobbins (9)
with the identification grooves (manifold side).
(t) Put the new packings (35) on the side of the bobbins (9) with the
identification grooves (manifold side).
(u) Install the bobbins (9) with the identification grooves in the
ports of the manifold (7) (Ref. TASK 20-23-21-911-001).
Subtask 29-13-15-420-050-C
(1) Remove the sealant from the mating surface of the manifold (7) and
the aircraft structure with a plastic or wooden scraper.
(4) Examine the structure of the aircraft in the area of the manifold
attachment for cracks, corrosion or other damage.
R
EFF : 059-061, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-15
Page 429
Feb 01/10
528-599,
CES
(5) Apply a layer of SEALANTS (Material No. 09-018) to the mating surface
of the manifold (7).
(6) Put the manifold (7) in position on the aircraft and install the
bolts (1) and the washers (2). Do not tighten the bolts (1).
(7) Remove the blanking plugs from the pipe end-fittings and the unions
on the manifold (7).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
line end-fittings.
(11) TORQUE the pipe end-fitting (12) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(13) TORQUE the pipe end-fitting (22) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(15) TORQUE the pipe end-fitting (49) to between 1.5 and 1.7 m.daN (11.06
and 12.53 lbf.ft).
(17) TORQUE the pipe end-fitting (4) to between 5.4 and 5.9 m.daN (39.82
and 43.51 lbf.ft).
R
EFF : 059-061, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-15
Page 430
Feb 01/10
528-599,
CES
R **ON A/C 059-061, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Post SB 29-1094 For A/C 059-061,102-105,151-152,201-206,
(20) Make sure that the isolation coupling (45) engages correctly in the
coupling half (46).
(22) Make sure that the electrical connectors are clean and in the correct
condition.
(23) Connect the electrical connector (29) to the PTU solenoid valve.
Subtask 29-13-15-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
Subtask 29-13-15-860-054
(1) Connect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
002).
(2) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
Subtask 29-13-15-710-050
E. Test
(2) During the operational test, examine the connections of the manifold
(7) and make sure that there are no leaks.
EFF :
ALL 29-13-15
Page 431
Feb 01/10
CES
5. Close-up
________
Subtask 29-13-15-860-055
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-15
Page 432
Feb 01/10
CES
PRESSURE SWITCH - ENGINE PUMP (3074GD) - REMOVAL/INSTALLATION
_____________________________________________________________
TASK 29-13-17-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 401
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-17-860-054
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-17-941-053
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the pressure switch (15) to collect the
hydraulic fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 402
Config-1 Nov 01/08
CES
Subtask 29-13-17-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
Subtask 29-13-17-010-052
D. Get Access
(1) Open the left fan-cowl door 447AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-13-17-020-051
(1) Disconnect the electrical connector 3074GD-A from the pressure switch
(15).
(2) Put protective covers on the electrical connector and on the switch
(15).
(3) Remove the bolt (5), the washers (35), (40) and the nut (30) from the
bonding clamp (45).
(4) Remove the bonding jumper (50) and the clamp (45) from the switch
(15).
(5) Disconnect the hydraulic tube (25) from the pressure switch (15).
NOTE : Use a second wrench to hold the pressure switch (15) when you
____
loosen the coupling nut on the tube.
(6) Remove the two bolts (5) and the clamp (10) from the pressure switch
(15).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 403
Config-1 Nov 01/08
CES
Engine-Pump Pressure Switch
Figure 401/TASK 29-13-17-991-902
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 404
Config-1 Nov 01/08
CES
(8) Put the protective covers on the pressure switch and the tube (25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 405
Config-1 Nov 01/08
CES
TASK 29-13-17-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 406
Config-1 Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-17-860-055
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is (are) in position at the engine.
Subtask 29-13-17-941-054
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 407
Config-1 Nov 01/08
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the pressure switch (15) to
collect the hydraulic fluid.
Subtask 29-13-17-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-17-420-054
(1) Remove the protective covers from the hydraulic tube, the electrical
connector 3074GD-A and the pressure switch.
(2) Clean the bonding surfaces of the clamp and the switch (15) with a
clean cloth made moist with FUELS (Material No. 01-002).
(3) Wipe the bonding surfaces with a clean cloth before the solvent
becomes dry.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 408
Config-1 Nov 01/08
CES
(5) Attach the bonding jumper (50) to the clamp (45) with the bolt (5),
the washers (35), (40) and the nut (30).
(6) TORQUE the nut (30) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
(a) Put one lead of the ohmmeter on the pressure switch (15).
(b) Put the other lead of the ohmmeter on the bonding clamp (45).
(c) The resistance measured between the ohmmeter leads must be 0.0025
Ohm or less.
(d) Put one lead of the ohmmeter on the pressure switch (15).
(e) Put the other lead of the ohmmeter on the ground stud on the
channel bracket (20).
(f) The resistance measured between the ohmmeter leads must be 0.0025
Ohm or less.
(g) If the resistance is more than 0.0025 ohm, remove the bonding
clamp and clean the bonding surfaces again. Do this procedure
until the resistance indication is in the correct range.
Subtask 29-13-17-420-052
(1) Install the pressure switch (15) on the channel bracket (20) with the
clamp (10), and the bolts (5).
(2) TORQUE the bolts (5) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
(3) Connect the hydraulic tube (25) to the pressure switch (15).
NOTE : Use a second wrench to hold the pressure switch (15) when you
____
TORQUE the coupling nut on the tube.
R (4) TORQUE the coupling nut on the tube (25) to between 380 and 405
R lbf.in (4.29 and 4.57 m.daN).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 409
Config-1 Nov 01/09
CES
Subtask 29-13-17-865-055
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD
Subtask 29-13-17-710-052
D. Operational Test
(1) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(2) During the dry motoring, make sure that there are no leaks from the
LP pressure switch of the pump.
(3) Make sure that the level of hydraulic fluid in the Yellow reservoir
is correct.
If necessary, fill the reservoir (Ref. TASK 12-12-29-611-001) or
(Ref. TASK 12-12-29-611-001).
5. Close-up
________
Subtask 29-13-17-410-052
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the left fan cowl door 447AL (Ref. TASK 71-13-00-410-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-17
Page 410
Config-1 Nov 01/08
CES
PRESSURE SWITCH - ENGINE PUMP - REMOVAL/INSTALLATION
____________________________________________________
TASK 29-13-17-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
This task gives the procedure to remove the engine-pump pressure switch.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific caps
No specific circuit breaker(s) safety clip(s)
No specific container minimum capacity 1/US gal
No specific covers
No specific plugs
No specific warning notice(s)
No specific access platform 1.5 m (4 ft. 11 in.)
No specific container 5 l (1.3208 USgal)
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 401
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-17-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-17-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 402
Config-2 Feb 01/10
CES
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-13-17-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
Subtask 29-13-17-010-050
D. Get Access
(1) Open the fan-cowl doors 447AL, 448AR (Ref. TASK 71-13-00-010-010).
4. Procedure
_________
Subtask 29-13-17-020-050
(1) Make a note of the position of the electrical connector (4), the
switch (3) and the packing (2). They must be put in the same position
on installation.
(2) Disconnect the electrical connector (4) from the switch (3).
(3) Put the container minimum capacity 1/US gal in position below the
switch (3).
(4) Hold the adapter (1) with an applicable wrench and remove the switch
(3).
(5) Remove and discard the packing (2) from the switch (3).
(6) Put the applicable covers, caps, plugs on all the openings.
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 403
Config-2 Feb 01/10
CES
Engine-Pump Pressure Switch
Figure 401/TASK 29-13-17-991-150
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 404
Config-2 Feb 01/10
CES
TASK 29-13-17-400-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 405
Config-2 Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-17-860-051
(2) Make sure that the reservoir of the Yellow hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001)
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 406
Config-2 Feb 01/10
CES
(6) Make sure that the fan-cowl door is open.
Subtask 29-13-17-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic tube connection.
Subtask 29-13-17-865-057
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 407
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-13-17-110-050
(1) Remove the covers, caps, plugs from the adapter (1), the switch (3)
and the electrical connector (4).
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Use a clean lint free cloth made moist with trichloroethane,
inhibited and stabilized (Material No. V01-002), to clean the
adapter (1), the switch (3) and the electrical connector (4).
(b) Use a clean lint free cloth to remove the dirty cleaning fluid
from the parts while they are wet.
(3) Examine the replacement parts and their interfaces. Make sure that
they have no damage.
Subtask 29-13-17-420-050
(1) Lubricate a new packing (2) and the threads of the switch (3) with
HYDRAULIC FLUIDS (Material No. 02-003)
(2) Put the packing (2) on the switch (3) (Ref. TASK 70-23-13-911-010).
(3) Install the switch (3), with the packing (2) into the adapter (1).
(4) Hold the adapter (1) with an applicable wrench and TORQUE the switch
(3) to between 4.3 and 4.6 m.daN (31.71 and 33.92 lbf.ft) (Ref. TASK
70-23-11-911-013).
(5) Connect the electrical connector (4) to the switch (3) (Ref. TASK 70-
23-15-912-010).
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 408
Config-2 Feb 01/10
CES
Subtask 29-13-17-865-058
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD
Subtask 29-13-17-710-050
D. Operational Test
(1) Do a check of the hydraulic fluid level in the reservoir (Ref. TASK
29-10-00-200-001).
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engine 2, make sure that there is no
leak from the pressure switch.
5. Close-up
________
Subtask 29-13-17-942-050
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-17-410-050
B. Close Access
(1) Close the fan cowl doors 447AL, 448AR (Ref. TASK 71-13-00-410-010).
R
EFF :
501-509, 511-526, 528-599, 29-13-17
Page 409
Config-2 Feb 01/10
CES
PRESSURE GAGE - ACCUMULATOR AIR, YELLOW POWER (3072GM) - REMOVAL/INSTALLATION
_____________________________________________________________________________
TASK 29-13-21-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-21
Page 401
Feb 01/98
CES
3. __________
Job Set-up
Subtask 29-13-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-21-010-050
Subtask 29-13-21-860-052
(1) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(2) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
Subtask 29-13-21-614-051
(2) Turn the nut to the OPEN position and release the nitrogen pressure.
EFF :
ALL 29-13-21
Page 402
Feb 01/99
CES
4. Procedure
_________
Subtask 29-13-21-020-050
(1) Cut, remove and discard the lockwire from the pressure gage (2).
(2) Hold the pressure gage (2) and loosen the nut (3).
(4) Install blanking plugs on the pressure gage (2) and the adapter (4).
EFF :
ALL 29-13-21
Page 403
Feb 01/98
CES
Pressure Gage
Figure 401/TASK 29-13-21-991-001
EFF :
ALL 29-13-21
Page 404
Feb 01/98
CES
TASK 29-13-21-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-21
Page 405
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-21-860-053
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-13-21
Page 406
Feb 01/98
CES
Subtask 29-13-21-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-13-21-420-050
(3) Remove the blanking plugs from the pressure gage (2) and the adapter
(4).
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
pressure gage connection.
NOTE : Make sure that you can clearly read the pressure gage when it
____
is installed.
(6) TORQUE the nut (3) to between 1.54 and 1.65 m.daN (11.35 and 12.16
lbf.ft).
(7) Safety the nut (3) with lockwire 0.8 mm (0.032 in.).
EFF :
ALL 29-13-21
Page 407
Feb 01/99
CES
Subtask 29-13-21-860-054
(3) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(4) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
Subtask 29-13-21-790-050
C. Test
(2) Make sure that the pressure gage (2) shows 3000 +100 -100 psi.
5. Close-up
________
Subtask 29-13-21-860-055
Subtask 29-13-21-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-21
Page 408
Feb 01/98
CES
Subtask 29-13-21-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1881GP, 3801GX, 3802GX, 3803GX.
EFF :
ALL 29-13-21
Page 409
Feb 01/98
CES
VALVE - CHARGING, YELLOW POWER ACCUMULATOR (3071GM) - REMOVAL/INSTALLATION
__________________________________________________________________________
TASK 29-13-22-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-22
Page 401
May 01/05
CES
3. __________
Job Set-up
Subtask 29-13-22-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-22-860-050
(1) Put the WARNING NOTICE in position to tell persons not to pressurize
the Yellow hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Yellow hydraulic system.
(2) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
Subtask 29-13-22-010-051
EFF :
ALL 29-13-22
Page 402
May 01/05
CES
4. Procedure
_________
Subtask 29-13-22-614-050
(1) Remove the endcap (6) from the gas charging-valve (4).
(2) Turn the nut (5) carefully to the OPEN position and release the
nitrogen pressure.
Subtask 29-13-22-020-050
(1) Cut, remove and discard the lockwire from the gas charging-valve (4).
EFF :
ALL 29-13-22
Page 403
May 01/05
CES
Gas Charging Valve
Figure 401/TASK 29-13-22-991-001
EFF :
ALL 29-13-22
Page 404
May 01/05
CES
TASK 29-13-22-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-22
Page 405
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-22-860-051
(2) Make sure that the WARNING NOTICE are in position to tell persons not
to pressurize the Yellow hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
EFF :
ALL 29-13-22
Page 406
May 01/05
CES
(6) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-13-22-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-13-22-420-050
(4) Remove the CAP - BLANKING from the gas charging-valve (4).
(5) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the gas charging-valve connection.
(6) Make sure that the 0-ring seal (3) is installed on the gas
charging-valve (4).
(9) TORQUE the gas charging-valve (4) to between 1.42 and 1.54 m.daN
(10.47 and 11.35 lbf.ft).
EFF :
ALL 29-13-22
Page 407
May 01/05
CES
(10) Safety the gas charging-valve (4) with the lockwire MISCELLANEOUS
(Material No. 19-010).
Subtask 29-13-22-860-052
(3) TORQUE the gas charging-valve nut (5) to between 2.3 and 0.6 m.daN
(203.53 and 53.09 lbf.in).
(6) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(7) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
Subtask 29-13-22-790-050
C. Test
(1) Apply the leak detector SPECIAL MATERIALS (Material No. 05-004) to
the connections of the charging-valve (4), the adapter (2) and the
endcap (6). Make sure that there are no leaks.
5. Close-up
________
Subtask 29-13-22-860-053
EFF :
ALL 29-13-22
Page 408
May 01/05
CES
Subtask 29-13-22-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-22-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1881GP, 3801GX, 3802GX, 3803GX.
EFF :
ALL 29-13-22
Page 409
May 01/05
CES
RELIEF VALVE (3063GM) - REMOVAL/INSTALLATION
____________________________________________
TASK 29-13-32-000-001
Removal of the Pressure Relief Valve of the Yellow Hydraulic System (3063GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-32
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-32-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-32-010-050
B. Get Access
Subtask 29-13-32-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
EFF :
ALL 29-13-32
Page 402
Feb 01/10
CES
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put the container below the HP manifold of the Yellow hydraulic
system.
(6) Disconnect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-13-32-020-051
(1) Remove the nut (6), the bolt (9) and the washer (8) and disconnect
the bonding jumper (7).
(2) Hold the pressure relief valve (1) and remove the bolts (2) and the
washers (3).
(5) Install the blanking plugs in the HP manifold and in the ports of the
pressure relief valve (1).
EFF :
ALL 29-13-32
Page 403
Feb 01/10
CES
Pressure Relief Valve
Figure 401/TASK 29-13-32-991-001
R
EFF :
001-049, 051-058, 101-101, 29-13-32
Page 404
May 01/05
CES
Pressure Relief Valve
Figure 401A/TASK 29-13-32-991-001-B
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-32
Page 405
Feb 01/10
528-599,
CES
TASK 29-13-32-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-32
Page 406
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-32
Page 407
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-32-860-051
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the access panel 196BB and the access door 198CB are
open.
(6) Make sure that the container is in position below the HP manifold.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-13-32
Page 408
Feb 01/10
CES
Subtask 29-13-32-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-13-32-560-050
(2) Remove the blanking plugs from the HP manifold and the pressure
relief valve (1).
(3) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new O-rings (12),
back-up rings (4), (11) and the square-section seals (10).
(4) Put the new back-up rings (11) in position on the side of the bobbins
(5) without the identification grooves (equipment side).
(5) Put the new square-section seals (10) in position on the side of the
bobbins (5) without the identification grooves (equipment side).
EFF :
ALL 29-13-32
Page 409
Feb 01/10
CES
(6) Put the new back-up rings (4) in position on the side of the bobbins
(5) with the identification grooves (manifold side).
(7) Put the new O-rings (12) in position on the side of the bobbins (5)
with the identification grooves (manifold side).
(8) Install the two bobbins (5) with the identification grooves in the
ports of the manifold (Ref. TASK 20-23-21-911-001).
Subtask 29-13-32-560-050-A
(2) Remove the blanking plugs from the HP manifold and the pressure
relief valve (1).
(3) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new O-rings (12),
back-up rings (4), (11) and the square-section seals (10).
(4) Put the new back-up rings (11) in position on the side of the bobbins
(5) without the identification grooves (equipment side).
(5) Put the new square-section seals (10) in position on the side of the
bobbins (5) without the identification grooves (equipment side).
(6) Put the new back-up rings (4) in position on the side of the bobbins
(5) with the identification grooves (manifold side).
(7) Put the new O-rings (12) in position on the side of the bobbins (5)
with the identification grooves (manifold side).
(8) Install the two bobbins (5) with the identification grooves in the
ports of the manifold (Ref. TASK 20-23-21-911-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-32
Page 410
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 29-13-32-420-051
(5) TORQUE the bolts (2) to between 1.6 and 1.8 m.daN (11.79 and 13.27
lbf.ft).
(6) Connect the bonding jumper (7) to the pressure relief valve (1) and
install the bolt (9), the washer (8) and the nut (6).
(8) Seal the connection of the bonding jumper (7) with SEALANTS (Material
No. 09-013).
(9) Apply STRUCTURE PAINTS (Material No. 16-003) (dyed blue) to the
sealant.
Subtask 29-13-32-790-050
(1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(4) Examine the connection of the pressure relief valve (1) and the
manifold and make sure that there are no leaks.
EFF :
ALL 29-13-32
Page 411
Feb 01/02
R
CES
5. Close-up
________
Subtask 29-13-32-860-052
(1) Connect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-002).
(3) Remove the warning notices from the cockpit and the ground service
panel.
Subtask 29-13-32-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-32-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
EFF :
ALL 29-13-32
Page 412
Feb 01/02
R
CES
PRIORITY VALVE (3064GM) - REMOVAL/INSTALLATION
______________________________________________
TASK 29-13-33-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-33
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-33-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-33-010-050
B. Get Access
Subtask 29-13-33-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:-
- In the cockpit on the hydraulic section 40VU of the overhead panel
- On the ground service panel of the Yellow hydraulic system.
EFF :
ALL 29-13-33
Page 402
Feb 01/10
CES
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a container below the PTU manifold of the Yellow hydraulic
system.
(6) Disconnect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-001).
4. Procedure
_________
Subtask 29-13-33-020-050
(1) Hold the priority valve (1) and remove the bolts (2) and the washers
(3).
(4) Install blanking plugs in the PTU manifold and in the ports of the
priority valve (1).
EFF :
ALL 29-13-33
Page 403
Feb 01/10
CES
Priority Valve
Figure 401/TASK 29-13-33-991-001
R
EFF :
001-049, 051-058, 101-101, 29-13-33
Page 404
May 01/05
CES
Priority Valve
Figure 401A/TASK 29-13-33-991-001-B
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-33
Page 405
Feb 01/10
528-599,
CES
TASK 29-13-33-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-33
Page 406
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-33-860-051
EFF :
ALL 29-13-33
Page 407
Feb 01/10
CES
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the access door 198CB and the access panel 196BB are
open.
(6) Make sure that the container is in position below the PTU manifold.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-13-33-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
EFF :
ALL 29-13-33
Page 408
Feb 01/10
CES
**ON A/C 001-049, 051-058, 101-101,
Subtask 29-13-33-560-050
(1) Remove the blanking plugs from the PTU manifold and the priority
valve (1).
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the O-rings (4), the
back-up rings (7), (8) and the square-section seals (6).
(3) Position the new back-up rings (7) on the sides of the bobbins (5)
without the identification grooves (equipment side).
(4) Position the new square-section seals (6) on the sides of the bobbins
(5) without the identification grooves (equipment side).
(5) Position the new back-up rings (8) on the sides of the bobbins (5)
with the identification grooves (manifold side).
(6) Position the new O-rings (4) on the sides of the bobbins (5) with the
identification grooves (manifold side).
(7) Install the bobbins (5) with the identification grooves in the ports
of the manifold (Ref. TASK 20-23-21-911-001).
Subtask 29-13-33-560-050-A
(1) Remove the blanking plugs from the PTU manifold and the priority
valve (1).
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the O-rings (4), the
back-up rings (7), (8) and the square-section seals (6).
(3) Position the new back-up rings (7) on the sides of the bobbins (5)
without the identification grooves (equipment side).
(4) Position the new square-section seals (6) on the sides of the bobbins
(5) without the identification grooves (equipment side).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-33
Page 409
Feb 01/10
511-526, 528-599,
CES
(5) Position the new back-up rings (8) on the sides of the bobbins (5)
with the identification grooves (manifold side).
(6) Position the new O-rings (4) on the sides of the bobbins (5) with the
identification grooves (manifold side).
(7) Install the bobbins (5) with the identification grooves in the ports
of the manifold (Ref. TASK 20-23-21-911-001).
Subtask 29-13-33-420-050
(5) TORQUE the bolts (2) to between 0.80 and 0.90 m.daN (70.79 and 79.64
lbf.in).
Subtask 29-13-33-790-050
(1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(2) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(4) Examine the connection of the priority valve (1) and make sure that
there are no leaks.
EFF :
ALL 29-13-33
Page 410
Nov 01/08
R
CES
5. Close-up
________
Subtask 29-13-33-860-052
(1) Connect the isolation coupling of the power transfer unit (PTU)
(Ref. TASK 29-23-00-860-002).
(3) Remove the warning notices from the cockpit and the ground service
panel.
Subtask 29-13-33-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-33-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ, 1831GQ, 3801GX, 3802GX, 3803GX.
EFF :
ALL 29-13-33
Page 411
Nov 01/08
R
CES
VALVE - FLUID SAMPLING (3187GM) - REMOVAL/INSTALLATION
______________________________________________________
TASK 29-13-34-000-001
Removal of the Fluid Sampling Valve of the Yellow Hydraulic System (3187GM)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-34
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-34-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-34-010-050
B. Get Access
Subtask 29-13-34-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- In the cockpit on the hydraulic section 40VU of the overhead panel,
- On the ground service panel of the Yellow hydraulic system.
EFF :
ALL 29-13-34
Page 402
Feb 01/10
CES
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Put a container below the HP manifold of the Yellow hydraulic system.
4. Procedure
_________
Subtask 29-13-34-020-050
(1) Remove and discard the lockwire from the protective cap and the valve
body of the fluid sampling valve (1). Do not remove the protective
cap.
(2) Remove the fluid sampling valve (1) from the HP manifold.
(4) Put blanking plugs on the fluid sampling valve (1) and the HP
manifold.
EFF :
ALL 29-13-34
Page 403
Feb 01/10
CES
Fluid Sampling Valve
Figure 401/TASK 29-13-34-991-001
R
EFF :
001-049, 051-058, 101-101, 29-13-34
Page 404
May 01/05
CES
Fluid Sampling Valve
Figure 401A/TASK 29-13-34-991-001-B
R
EFF : 059-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-13-34
Page 405
Feb 01/10
528-599,
CES
TASK 29-13-34-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-34
Page 406
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-34-860-051
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
EFF :
ALL 29-13-34
Page 407
Feb 01/10
CES
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(5) Make sure that the access door 198CB and the access panel 196BB are
open.
(6) Make sure that the container is in position below the HP manifold.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-13-34-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
EFF :
ALL 29-13-34
Page 408
Feb 01/10
CES
**ON A/C 001-049, 051-058, 101-101,
Subtask 29-13-34-420-050
(1) Remove the blanking plugs from the fluid sampling valve (1) and the
manifold.
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
fluid sampling valve (1) and to the new O-ring (2).
(3) Put the O-ring (2) in position on the fluid sampling valve (1).
(7) TORQUE the fluid sampling valve (1) to between 1.77 and 1.88 m.daN
(13.05 and 13.86 lbf.ft).
(8) Make sure that the protective cap of the fluid sampling valve is
tight.
(9) Safety the protective cap to the valve body and the valve body to the
manifold with lockwire, corrosion-resistant steel, 0.8 mm (0.032
in.).
Subtask 29-13-34-420-050-A
(1) Remove the blanking plugs from the fluid sampling valve (1) and the
manifold.
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
fluid sampling valve (1) and to the new O-ring (2).
(3) Put the O-ring (2) in position on the fluid sampling valve (1).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-34
Page 409
Feb 01/10
511-526, 528-599,
CES
(5) Do an inspection of the component interface and/or the adjacent area.
(7) TORQUE the fluid sampling valve (1) to between 1.77 and 1.88 m.daN
(13.05 and 13.86 lbf.ft).
(8) Make sure that the protective cap of the fluid sampling valve is
tight.
(9) Safety the protective cap to the valve body and the valve body to the
manifold with lockwire, corrosion-resistant steel, 0.8 mm (0.032
in.).
Subtask 29-13-34-790-050
B. Test
(1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(2) Remove the warning notices from the cockpit and the ground service
panel.
(3) Make sure that the fluid level in the Yellow hydraulic system is
correct. Add fluid as necessary (Ref. TASK 12-12-29-611-001).
(5) Examine the connection of the fluid sampling valve (1) and the
manifold and make sure that there are no leaks.
EFF :
ALL 29-13-34
Page 410
May 01/04
R
CES
5. Close-up
________
Subtask 29-13-34-860-052
(1) Connect the isolation coupling of the power transfer unit (Ref. TASK
29-23-00-860-002).
Subtask 29-13-34-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-34-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ, 1832GQ, 3801GX, 3802GX, 3803GX
EFF :
ALL 29-13-34
Page 411
May 01/04
R
CES
CHECK VALVE - ENGINE 2 THRUST REVERSER (3010KM2) - REMOVAL/INSTALLATION
_______________________________________________________________________
TASK 29-13-35-000-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 401
Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-35-860-050-A
(4) Put a warning notice on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
(5) Make the thrust reverser system unserviceable (Ref. TASK 78-30-00-
481-041).
Subtask 29-13-35-941-052-A
B. Safety Precautions
(2) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
(5) Put a container below the check valve (3) to collect the hydraulic
fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 402
Nov 01/08
CES
(6) Put a cloth below the connection of the pipe (4) with the check valve
(3).
Subtask 29-13-35-010-050-A
C. Get Access
(1) Open the left fan-cowl door 447AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-13-35-020-051
(1) Hold the check valve (3) with a wrench and disconnect the pipe (4).
(2) Put a blanking plug on the pipe (4) and on the check valve (3).
(3) Remove the check valve (3) with the O-ring (2) from the panel (1).
(4) Put a blanking plug on the panel (1) and on the check valve (3).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 403
Nov 01/08
CES
Engine 2 Thrust Reverser Check Valve
Figure 401/TASK 29-13-35-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 404
Nov 01/08
CES
TASK 29-13-35-400-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific cloth
No specific warning notice
No specific warning notice(s)
No specific access platform 1.50 m (4 ft. 11 in.)
No specific container 5 l (1.3208 USgal)
R No specific Torque Wrench : range 0.70 to 10.00 m.daN
R (5.00 to 75.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 405
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-35-860-051-A
(3) Make sure that the warning notice(s) is in position to tell persons
not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 406
Nov 01/08
CES
(4) Make sure that the warning notice(s) is in position on the access
door 195BB to tell persons not to pressurize the Yellow hydraulic
reservoir.
(6) Make sure that the thrust reverser system is unserviceable (Ref. TASK
78-30-00-481-041).
(7) Make sure that the left fan-cowl door 447AL is open (Ref. TASK 71-13-
00-010-040).
Subtask 29-13-35-941-053-A
B. Safety Precautions
(2) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
(3) Make sure that the warning notice is in position to tell persons not
to pressurize the Yellow hydraulic system:
- on the HYD section of the panel 40VU.
(6) Make sure that a cloth is in position below the pipe (4).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 407
Nov 01/08
CES
4. Procedure
_________
Subtask 29-13-35-420-051
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) on the new O-ring (2).
(2) Install the O-ring (2) on the check valve (3) (Ref. TASK 20-29-00-
911-002).
(5) TORQUE the check valve (3) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(8) TORQUE the coupling nut of the pipe (4) to between 7.5 and 8.3 m.daN
(55.30 and 61.20 lbf.ft).
Subtask 29-13-35-942-052-A
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Make the thrust reverser system serviceable (Ref. TASK 78-30-00-081-
041).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 408
Nov 01/08
CES
Subtask 29-13-35-710-050-A
C. Operational Test
(1) Do the operational test of the thrust reverser system (Ref. TASK 78-
31-00-710-042).
(2) Make sure that there are no leaks from the connections of the check
valve (3).
(3) Make sure that the level of hydraulic fluid in the Yellow reservoir
is correct. If necessary fill the reservoir (Ref. TASK 12-12-29-611-
001).
5. Close-up
________
Subtask 29-13-35-410-050-A
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the left fan-cowl door 447AL (Ref. TASK 71-13-00-410-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-35
Page 409
Nov 01/08
CES
CHECK VALVE - ENGINE 2 PUMP DELIVERY (3050GM) - REMOVAL/INSTALLATION
____________________________________________________________________
TASK 29-13-36-000-001
Removal of the Engine 2 Yellow Hydraulic Pump Delivery Check Valve (3050GM).
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-36
Page 401
Nov 01/07
CES
3. __________
Job Set-up
Subtask 29-13-36-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-36-941-051-A
B. Safety Precautions
(2) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
(5) Put a warning notice to tell persons not to energize the FADEC
system.
(6) Put a container below the connection below the check valve.
EFF :
ALL 29-13-36
Page 402
Nov 01/08
CES
Subtask 29-13-36-010-050-A
C. Get Access
(1) Open the left fan-cowl door 447AL (Ref. TASK 71-13-00-010-040).
Subtask 29-13-36-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the connection between the pressure hose and
the fluid disconnect panel to collect the remaining fluid.
Subtask 29-13-36-010-050
C. Get Access
(1) Open the left fan-cowl door 447AL (Ref. TASK 71-13-00-010-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-36
Page 403
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
4. Procedure
_________
Subtask 29-13-36-020-051
CAUTION : BE CAREFUL WHEN YOU REMOVE THE CHECK VALVE AS THE HYDRAULIC
_______
FLUID WILL FLOW OUT.
(1) Hold the check valve (1) with a wrench and disconnect the hose (2).
(2) Put blanking plugs on the disconnected hose (2) and on the check
valve (1).
(3) Remove the check valve (1) with the O-ring (3) from the panel (4).
(4) Put blanking plugs on the panel port (4) and on the check valve (1).
EFF :
ALL 29-13-36
Page 404
Nov 01/07
CES
R Engine 2 Pump Delivery Check Valve
Figure 401/TASK 29-13-36-991-001
EFF :
ALL 29-13-36
Page 405
Nov 01/08
CES
TASK 29-13-36-400-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-36
Page 406
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-36-860-051-A
EFF :
ALL 29-13-36
Page 407
Nov 01/08
CES
(3) Make sure that the warning notice is in position to tell persons not
to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice is in position on the access door
195BB to tell persons not to pressurize the Yellow hydraulic
reservoir.
(6) Make sure that the left fan-cowl door 447AL is open (Ref. TASK 71-13-
00-010-040).
Subtask 29-13-36-941-052-A
B. Safety Precautions
(2) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
(3) Make sure that the warning notice is in position to tell persons not
to pressurize the Yellow hydraulic system:
- on the HYD section of the panel 40VU.
(5) Make sure that the warning notice is in position to tell persons not
to energize the FADEC system.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-36
Page 408
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 29-13-36-860-051
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
Subtask 29-13-36-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
R
EFF :
501-509, 511-526, 528-599, 29-13-36
Page 409
Feb 01/10
CES
(6) Make sure that a container is below the hydraulic tube connection to
collect the remaining fluid.
4. Procedure
_________
Subtask 29-13-36-420-051
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new O-ring (3).
(2) Install the O-ring (3) on the check valve (1) (Ref. TASK 20-29-00-
911-002).
(5) TORQUE the check valve (1) to between 12.9 and 14.2 m.daN (95.13 and
104.71 lbf.ft).
(6) Remove the blanking plug from the disconnected hose (2).
(8) TORQUE the coupling nut to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
Subtask 29-13-36-942-052-A
EFF :
ALL 29-13-36
Page 410
Nov 01/08
CES
(3) Pressurize the Yellow hydraulic reservoir (Ref. TASK 29-14-00-614-
002).
Subtask 29-13-36-942-052
(2) On the ECAM control panel, push the HYD key (on the lower ECAM DU,
the HYD page comes into view).
(4) On the HYD page, make sure that the Yellow pressure is 3000 +200 -200
psi (206.8427 +13.7895 -13.7895 bar).
Subtask 29-13-36-710-050
C. Operational Test
(1) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(2) During the dry motoring, make sure that there are no leaks from the
check valve.
(3) Make sure that the level of hydraulic fluid in the Yellow reservoir
is correct. If necessary, fill the reservoir (Ref. TASK 12-12-29-611-
001).
EFF :
ALL 29-13-36
Page 411
Feb 01/10
CES
5. Close-up
________
Subtask 29-13-36-942-051-A
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-36-410-050-A
B. Close Access
(1) Close the left fan-cowl door 447AL (Ref. TASK 71-13-00-410-040).
Subtask 29-13-36-942-051
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-36
Page 412
Feb 01/10
CES
Subtask 29-13-36-410-050
B. Close Access
(1) Close the left fan-cowl door 447AL (Ref. TASK 71-13-00-410-040).
R
EFF :
501-509, 511-526, 528-599, 29-13-36
Page 413
Feb 01/10
CES
CHECK VALVE - ENGINE 2 PUMP CASE DRAIN (3041GM) - REMOVAL/INSTALLATION
______________________________________________________________________
TASK 29-13-37-000-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-37
Page 401
Nov 01/07
CES
3. __________
Job Set-up
Subtask 29-13-37-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-37-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the connection between the pressure hose (2)
and the fluid disconnect panel (4) to collect the remaining fluid.
EFF :
ALL 29-13-37
Page 402
Feb 01/98
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-13-37-010-050-A
C. Get Access
(1) Open the left fan-cowl door 447AL (Ref. TASK 71-13-00-010-040).
Subtask 29-13-37-010-050
C. Get Access
(1) Open the left fan-cowl door 447AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-13-37-020-051
CAUTION : BE CAREFUL WHEN YOU REMOVE THE CHECK VALVE AS THE HYDRAULIC
_______
FLUID WILL FLOW OUT.
(1) Hold the check valve (1) with a wrench and disconnect the hose (2).
(2) Put blanking plugs on the disconnected hose (2) and on the check
valve (1).
(3) Remove the check valve (1) with the O-ring (3) from the panel (4).
(4) Put blanking plugs on the panel port (4) and on the check valve (1).
EFF :
ALL 29-13-37
Page 403
Feb 01/10
CES
Engine 2 Pump Case-Drain Check Valve
Figure 401/TASK 29-13-37-991-001
EFF :
ALL 29-13-37
Page 404
Feb 01/98
CES
TASK 29-13-37-400-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-37
Page 405
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-37-860-051-A
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
EFF :
ALL 29-13-37
Page 406
Nov 01/08
CES
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
(6) Make sure that the left fan-cowl door 447AL is open (Ref. TASK 71-13-
00-010-040).
Subtask 29-13-37-860-051
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
Subtask 29-13-37-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF :
ALL 29-13-37
Page 407
Feb 01/10
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic tube connection to
the switch (25) to collect the remaining fluid.
4. Procedure
_________
Subtask 29-13-37-420-051
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the new O-ring (3).
(2) Install the O-ring (3) on the check valve (1) (Ref. TASK 20-29-00-
911-002)>
(5) TORQUE the check valve (1) to between 2.82 and 5.87 m.daN (20.79 and
43.28 lbf.ft).
(6) Remove the blanking plug from the disconnected hose (2).
(8) TORQUE the coupling nut to between 2.43 and 2.77 m.daN (17.92 and
20.42 lbf.ft).
EFF :
ALL 29-13-37
Page 408
Nov 01/07
R
CES
Subtask 29-13-37-942-052
Subtask 29-13-37-710-050
C. Operational Test
(1) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002)
(2) During the dry motoring, make sure that there are no leaks from the
check valve.
(3) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
5. Close-up
________
Subtask 29-13-37-410-050-A
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the left fan-cowl door 447AL (Ref. TASK 71-13-00-410-040).
EFF :
ALL 29-13-37
Page 409
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 29-13-37-410-050
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the left fan-cowl door 447AL (Ref. TASK 71-13-00-410-040).
R
EFF :
501-509, 511-526, 528-599, 29-13-37
Page 410
Feb 01/10
CES
SELF SEALING COUPLING ENGINE 2 PUMP SUCTION (3672GM) - REMOVAL/INSTALLATION
___________________________________________________________________________
TASK 29-13-38-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 401
Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-38-860-052
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-38-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the fluid disconnect panel to collect the
hydraulic fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 402
Nov 01/08
CES
Subtask 29-13-38-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
Subtask 29-13-38-010-051
D. Get Access
(1) Open the left fan-cowl door 447AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-13-38-020-051
(1) Disconnect the hose coupling half from the fluid disconnect panel.
(2) Disconnect the suction hose (5) from the self-sealing coupling (15).
Drain the hydraulic fluid directly into the container.
(3) Disconnect the self-sealing coupling (15) from the union on the
hydraulic pump (10).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 403
Nov 01/08
CES
Engine 2 Pump Suction Self-Sealing Coupling
Figure 401/TASK 29-13-38-991-901
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 404
Nov 01/08
CES
TASK 29-13-38-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 405
Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-38-860-053
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 406
Nov 01/08
CES
Subtask 29-13-38-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that the container is below the fluid disconnect panel to
collect the hydraulic fluid.
Subtask 29-13-38-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 407
Nov 01/08
CES
4. Procedure
_________
Subtask 29-13-38-420-052
(1) Remove the protective covers from the suction hose (5), the
self-sealing coupling (15) and the union on the hydraulic pump (10).
(2) Connect the self-sealing coupling (15) to the union on the hydraulic
pump (10).
(3) TORQUE the self-sealing coupling (15) to between 9.04 and 10.17 m.daN
(66.66 and 74.99 lbf.ft).
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you TORQUE the self-sealing coupling (15).
(4) Connect the suction hose (5) to the self-sealing coupling (15).
(5) TORQUE the coupling nut on the suction hose (5) to between 10.73 and
12.99 m.daN (79.12 and 95.79 lbf.ft)
Subtask 29-13-38-420-053
(1) Connect the hose coupling half to the fluid disconnect panel and
tighten the coupling nut by hand.
(2) TORQUE the coupling nut to between 9.04 and 10.17 m.daN (66.66 and
74.99 lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 408
Nov 01/08
CES
Subtask 29-13-38-870-051
C. Bleeding
(1) Put a container below the connection between the suction hose
coupling and the fluid disconnect panel.
(3) On the connection between the hose coupling half and the suction
hose:
- lightly loosen the upper end of the suction hose from its coupling
half
- use two wrenches.
(4) Let the hydraulic fluid flow from the disconnected connection into
the container until there are no air bubbles.
(5) When you complete the bleeding, TORQUE the hose coupling nut to
between 21.47 and 23.73 m.daN (158.33 and 174.99 lbf.ft).
Subtask 29-13-38-710-051
D. Operational Test
(3) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002)
(4) During the dry motoring, make sure that there are no leaks from the
connections.
(5) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 409
Nov 01/08
CES
5. Close-up
________
Subtask 29-13-38-410-051
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-38
Page 410
Nov 01/08
CES
_______________________________________________________________
COUPLING HALF - QUICK DISCONNECT ENGINE 2 PUMP SUCTION (3038GM)
____________________
REMOVAL/INSTALLATION
TASK 29-13-39-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-39
Page 401
Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-39-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-39-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the fluid disconnect panel to collect the
hydraulic fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-39
Page 402
Nov 01/08
CES
Subtask 29-13-39-010-051
C. Get Access
(1) Open the left fan-cowl door 447AL (Ref. TASK 71-13-00-010-040).
4. Procedure
_________
Subtask 29-13-39-020-050
(1) Disconnect the coupling half (5) from the fluid disconnnect panel.
Let the hydraulic fluid drain into the container.
(2) Disconnect the suction hose from the coupling half (5).
NOTE : Use a second wrench to hold the coupling half (5) when you
____
loosen the suction hose.
(3) Install protective covers on the suction hose, the coupling half (5)
and the disconnect panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-39
Page 403
Nov 01/08
CES
Engine 2 Pump Suction Quick-Disconnect Coupling Half
Figure 401/TASK 29-13-39-991-901
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-39
Page 404
Nov 01/08
CES
TASK 29-13-39-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-39
Page 405
Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-39-860-051
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-39
Page 406
Nov 01/08
CES
Subtask 29-13-39-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that the container is below the fluid disconnect panel to
collect the hydraulic fluid.
4. Procedure
_________
Subtask 29-13-39-420-050
(1) Remove the protective covers from the suction hose, the coupling half
(5) and the fluid disconnect panel.
(2) Install the coupling half (5) on the fluid disconnect panel. Tighten
the coupling half with your hand.
(4) TORQUE the coupling nut on the suction hose to between 9.04 and 10.17
m.daN (66.66 and 74.99 lbf.ft).
NOTE : Use a second wrench to hold the coupling half (5) when you
____
TORQUE the suction hose coupling nut.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-39
Page 407
Nov 01/08
CES
Subtask 29-13-39-942-052
Subtask 29-13-39-710-051
C. Operational Test
(1) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(2) During the dry motoring, make sure that there are no leaks from the
coupling half connections.
(3) Make sure that the level of hydraulic fluid in the Yellow reservoir
is correct.
If necessary, fill the reservoir (Ref. TASK 12-12-29-611-001) or
(Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-13-39-410-051
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-39
Page 408
Nov 01/08
CES
RESERVOIR (3000GQ) - REMOVAL/INSTALLATION
_________________________________________
TASK 29-13-41-000-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 401
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-41-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-41-941-053
B. Safety Precautions
EFF :
ALL 29-13-41
Page 402
Feb 01/10
CES
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-13-41-010-053
Subtask 29-13-41-860-058
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(3) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(5) Drain the reservoir of the Yellow hydraulic system (Ref. TASK 29-10-
00-680-002).
4. Procedure
_________
EFF :
ALL 29-13-41
Page 403
Feb 01/10
CES
Reservoir of the Yellow Hydraulic System (Sheet 1)
Figure 401/TASK 29-13-41-991-003
R
EFF :
001-003, 051-054, 29-13-41
Page 404
May 01/05
CES
Reservoir of the Yellow Hydraulic System (Sheet 1)
Figure 401A/TASK 29-13-41-991-003-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-41
Page 405
Feb 01/10
511-526, 528-599,
CES
Reservoir of the Yellow Hydraulic System (Sheet 2)
Figure 402/TASK 29-13-41-991-004
R
EFF :
001-003, 051-054, 29-13-41
Page 406
May 01/05
CES
R **ON A/C 004-049, 055-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 29-13-41-020-054
(2) Install the blanking caps on the electrical connectors and on the
electrical receptacles on the reservoir (1).
(4) Remove the nut (30), the bolt (26) and the washer (29) and disconnect
the bonding jumpers (27),(28) from the reservoir (1).
(5) Loosen the union nut (36) and disconnect the air pipe (37) from the
reservoir (1).
(6) Loosen the union nut (38) and remove the air pipe (37).
(7) Loosen the union nut (16) and disconnect the air bleed pipe (15) from
the reducer (17).
(8) Remove the bolt (40), the washer (41) and the distance bush (43)
which attach the P-clip (42) to the structure.
(9) Loosen the union nut (24) and disconnect the seal drain pipe (25)
from the air pressure relief valve (23).
(10) Remove the two bolts (44), the washers (45) and the clamp block
halves (46).
(11) Loosen the union nut (6) and disconnect the suction pipe (5) from the
structure attachment.
EFF :
ALL 29-13-41
Page 407
Feb 01/10
CES
Reservoir of the Yellow Hydraulic System (Sheet 2)
Figure 402A/TASK 29-13-41-991-004-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-41
Page 408
Feb 01/10
511-526, 528-599,
CES
(12) Loosen the union nut (8) and remove the suction pipe (5).
(13) Loosen the union nut (9) and disconnect the return pipe (10) from the
reservoir (1).
(14) Loosen the union nut (12) and disconnect the suction pipe (11) from
the reservoir (1).
(15) Cut and remove the lockwire from the two strap bolts (4).
(16) Hold the reservoir (1) and loosen the two reservoir strap bolts (4).
(17) Disconnect the ends of the reservoir straps (3) and remove the
reservoir (1) from the aircraft.
(18) Install blanking plugs in all open pipe ends, unions and the
reservoir ports.
EFF :
ALL 29-13-41
Page 409
Nov 01/98
R
CES
TASK 29-13-41-400-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 410
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 411
May 01/04
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-41-860-061
(2) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Make sure that the access doors 196AB and 196BB are open.
(4) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-13-41
Page 412
Feb 01/10
CES
(5) Make sure that the container is below the connections of the
reservoir.
(6) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-13-41-865-054
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
EFF :
ALL 29-13-41
Page 413
Feb 01/10
CES
R **ON A/C ALL
Subtask 29-13-41-560-051
(1) Remove the parts which are attached to the removed reservoir as
follows:
(a) Remove the reducer (17) and discard the O-ring (18).
(b) Cut and remove the lockwire, remove the pressure gage (21)
together with its adapter (20) and discard the O-ring (19).
(c) Cut and remove the lockwire, remove the pressure relief valve
(23) and discard the O-ring (22).
(d) Cut and remove the lockwire, remove the pressure switch (32) and
discard the O-ring (31).
(e) Remove the adapter (35) and discard the O-ring (34).
(f) Cut and remove the lockwire and remove the pressure gage (21)
from the adapter (20).
(b) Remove the blanking plugs from the ports on the top of the
reservoir (1).
(c) Put the new O-ring (34) in position and install the adapter (35).
(d) TORQUE the adapter (35) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
(e) Put the new O-ring (19) in position and install the adapter (20).
(f) TORQUE the adapter (20) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
(g) Install the pressure gage (21) onto the adapter (20).
EFF :
ALL 29-13-41
Page 414
Nov 01/98
CES
(h) Hold the adapter (20) and TORQUE the pressure gage connector (21)
to between 1.52 and 1.71 m.daN (11.20 and 12.61 lbf.ft).
(i) Safety the pressure gage connector (21) and the adapter (20) with
lockwire, corrosion-resistant steel dia 0.8 mm (0.032 in.).
(j) Put the new O-ring (31) in position and install the pressure
switch (32).
(k) TORQUE the pressure switch (32) to between 1.52 and 1.71 m.daN
(11.20 and 12.61 lbf.ft).
(m) Put the new O-ring (22) in position and install the pressure
relief valve (23).
(n) TORQUE the pressure relief valve (23) to between 3.19 and 3.47
m.daN (23.52 and 25.58 lbf.ft).
(o) Safety the pressure relief valve (23) with lockwire, corrosion-
resistant steel dia 0.8 mm (0.032 in.).
(p) Put the new O-ring (18) in position and install the reducer (17).
(q) TORQUE the reducer (17) to between 1.42 and 1.54 m.daN (10.47 and
11.35 lbf.ft).
Subtask 29-13-41-420-054
(3) Remove the blanking plugs from the reservoir (1) and the pipes.
EFF :
ALL 29-13-41
Page 415
Nov 01/98
R
CES
(4) Make sure that the hydraulic line end-fittings are serviceable.
(6) Put the reservoir (1) into position in its supports, connect the ends
of the straps (3) and install the strap bolts (4).
(8) TORQUE the strap bolts (4) to 0.25 m.daN (22.12 lbf.in).
(9) Safety the strap bolts (4) with lockwire, corrosion-resistant steel
dia 0.8 mm (0.032 in.).
(10) Engage the end of the suction pipe (11) on the reservoir connection.
(11) TORQUE the union nut (12) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(12) Engage the outboard end of the return pipe (10) on the reservoir
connection.
(13) TORQUE the union nut (9) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
(14) Connect the outboard end of the suction pipe (5) on the reservoir
connection but do not tighten the union nut (8).
(15) Connect the inboard end of the suction pipe (5) to the structure
attachment but do not tighten the union nut (6).
(16) Hold the suction pipe in the correct position and install the two
clamp block halves (46), the washers (45) and the bolts (44). Tighten
the bolts (44).
(17) TORQUE the union nuts (6),(8) at both ends of the suction pipe (5) to
between 9.7 and 10.7 m.daN (71.53 and 78.90 lbf.ft).
(18) Connect the seal drain pipe (25) to the air pressure relief valve
(23).
(19) TORQUE the union nut (24) to between 7.5 and 8.3 m.daN (55.30 and
61.20 lbf.ft).
(20) Connect the air bleed pipe (15) to the reducer (17) but do not
tighten the union nut (16).
EFF :
ALL 29-13-41
Page 416
Nov 01/98
R
CES
(21) Attach the P-clip (42) to the aircraft structure.
(22) Install the bolt (40), the washer (41) and the distance bush (43) and
tighten the bolt (40).
(23) TORQUE the union nut (16) to between 1.5 and 1.7 m.daN (11.06 and
12.53 lbf.ft).
(24) Install the pipe (37) between the adaptor (35) and the adaptor (39)
and connect it at both ends.
(25) TORQUE the union nuts (36),(38) to between 1.5 and 1.7 m.daN (11.06
and 12.53 lbf.ft).
(26) Connect the bonding jumpers (27),(28) to the reservoir (1) (Ref. TASK
20-28-00-912-004).
(27) Install the bolt (26), the washer (29) and the nut (30). Tighten the
nut (30).
(28) Remove the blanking caps from the electrical connectors and
receptacles.
(29) Make sure that the electrical connectors are clean and in the correct
condition.
(30) Release the electrical cables from their temporary attachments and
connect the electrical connectors (2),(7),(33).
Subtask 29-13-41-861-050
Subtask 29-13-41-865-055
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX, 3700GD, 1831GQ, 1832GQ.
EFF :
ALL 29-13-41
Page 417
Nov 01/98
R
CES
Subtask 29-13-41-710-050
(1) Do an operational test of the low level warning (Ref. TASK 29-31-00-
710-001).
(2) Do an operational test of the low air pressure warning (Ref. TASK 29-
34-00-710-001).
(3) Make sure that the level of fluid in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(4) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(5) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001)
(6) On the ECAM control panel on the center pedestal, push the HYD
pushbutton. Make sure that the HYD page on the ECAM lower DU comes
on.
(7) Make sure that the two reservoir contents gages (one on the reservoir
and one on the ground service panel of the Green hydraulic system)
show the same contents and agree with the ECAM contents indication.
(8) Examine the reservoir and the pipe connections and make sure that
there are no leaks.
(9) Apply leak detector SPECIAL MATERIALS (Material No. 05-004) to the
reservoir and air pipe connections and make sure that there are no
leaks.
(11) Keep the Yellow hydraulic system pressurized for 5 minutes to let the
hydraulic system bleed.
(13) Make sure that the level of fluid in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
EFF :
ALL 29-13-41
Page 418
Nov 01/98
R
CES
5. Close-up
________
Subtask 29-13-41-860-054
(3) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-13-41-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-41
Page 419
Nov 01/98
R
CES
TASK 29-13-41-000-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 420
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-41-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-41-941-054
B. Safety Precautions
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-13-41-010-054
EFF :
ALL 29-13-41
Page 421
Feb 01/10
CES
Subtask 29-13-41-860-059
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(3) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(4) Drain the reservoir of the Yellow hydraulic system (Ref. TASK 29-10-
00-680-002).
4. Procedure
_________
Subtask 29-13-41-020-051
(2) Put blanking caps on the disconnected electrical connector (6) and on
the receptacle.
(4) Remove the quantity indicator (3) from the reservoir (1).
EFF :
ALL 29-13-41
Page 422
Feb 01/10
CES
Quantity Indicator and Low Level Switch
Figure 403/TASK 29-13-41-991-005
R
EFF :
001-003, 051-054, 29-13-41
Page 423
May 01/05
CES
Quantity Indicator and Low Level Switch
Figure 403A/TASK 29-13-41-991-005-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-41
Page 424
Feb 01/10
511-526, 528-599,
CES
(5) Discard the O-ring (2).
(7) Put the quantity indicator (3) into a plastic bag to keep it clean.
EFF :
ALL 29-13-41
Page 425
Nov 01/98
R
CES
TASK 29-13-41-400-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific warning notices
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 426
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 427
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-13-41-865-058
A. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-41-860-062
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected. (Ref. TASK 29-23-00-860-001).
(6) Make sure that the warning notices are in position to to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(7) Make sure that the container is in position below the coonections of
the reservoir.
EFF :
ALL 29-13-41
Page 428
Feb 01/99
CES
4. Procedure
_________
Subtask 29-13-41-420-051
(2) Lubricate the new O-ring (2) with HYDRAULIC FLUIDS (Material No. 02-
003).
(3) Put the O-ring (2) in position on the quantity indicator (3).
(4) Put the quantity indicator (3) in position in the reservoir (1).
(6) Remove the blanking caps from the electrical connector (6) and from
the receptacle.
(7) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 29-13-41
Page 429
Feb 01/10
CES
Subtask 29-13-41-860-064
(2) Fill the reservoir of the hydraulic system (Ref. TASK 12-12-29-611-
001) or (Ref. TASK 12-12-29-611-002) and make sure that the quantity
indicator agrees.
Subtask 29-13-41-790-050
(1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(2) Examine the connection of the quantity indicator (3) and the
reservoir (1). Make sure that there are no leaks.
Subtask 29-13-41-710-052
D. Do this Test:
(1) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(2) On the ECAM control panel on the cockpit pedestal, push the HYD
pushbutton. Make sure that the HYD page on the ECAM lower DU comes
on.
(3) Make sure that the quantity indication on the ECAM lower DU agrees
with the quantity indicator of the reservoir.
NOTE : Do only the steps applicable for the Yellow hydraulic system.
____
EFF :
ALL 29-13-41
Page 430
May 01/05
R
CES
Subtask 29-13-41-870-050
E. Bleeding Procedure
(2) Keep the system pressurized for 5 minutes to bleed the Yellow
hydraulic system.
5. Close-up
________
Subtask 29-13-41-860-063
(1) Make sure that the level of fluid in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(5) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-13-41-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-41
Page 431
May 01/05
R
CES
Subtask 29-13-41-865-059
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ, 3801GX, 3802GX, 3803GX.
EFF :
ALL 29-13-41
Page 432
May 01/05
R
CES
TASK 29-13-41-000-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 433
May 01/05
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-41-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-41-941-056
B. Safety Precautions
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-13-41-010-055
EFF :
ALL 29-13-41
Page 434
Feb 01/10
CES
Subtask 29-13-41-860-060
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(3) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(4) Drain the reservoir of the Yellow hydraulic system (Ref. TASK 29-10-
00-680-002).
4. Procedure
_________
Subtask 29-13-41-020-052
(2) Put blanking caps on the disconnected electrical connector (11) and
on the receptacle.
(4) Remove the low level switch (8) from the reservoir (1).
EFF :
ALL 29-13-41
Page 435
Feb 01/10
CES
(6) Put the blanking plug in the port of the reservoir (1).
(7) Put the low level switch (8) into a plastic bag to keep it clean.
EFF :
ALL 29-13-41
Page 436
May 01/05
R
CES
TASK 29-13-41-400-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 437
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-41-860-065
EFF :
ALL 29-13-41
Page 438
Feb 01/10
CES
(2) Make sure that the access door 196BB is open.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected. (Ref. TASK 29-23-00-860-001).
(6) Make sure that the warning notices are in position to to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-13-41-865-061
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/LOW/LVL/IND 1832GQ N32
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
EFF :
ALL 29-13-41
Page 439
Feb 01/10
CES
**ON A/C ALL
Subtask 29-13-41-420-052
(2) Lubricate the new O-ring (7) with HYDRAULIC FLUIDS (Material No. 02-
003).
(3) Put the O-ring (7) in position on the low level switch (8).
(4) Put the low level switch (8) in position in the reservoir (1).
(6) Remove the blanking caps from the electrical connector (11) and from
the receptacle.
(7) Make sure that the electrical connectors are clean and in the correct
condition.
Subtask 29-13-41-865-062
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1832GQ, 3801GX, 3802GX, 3803GX.
Subtask 29-13-41-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD/QTY/IND 1831GQ P35
EFF :
ALL 29-13-41
Page 440
May 01/05
R
CES
Subtask 29-13-41-710-051
D. Test
NOTE : Do only the steps of the test applicable for the Yellow
____
hydraulic system.
Subtask 29-13-41-790-051
(1) Examine the connection of the low level switch (8) and the reservoir
(1).
Subtask 29-13-41-870-051
F. Bleeding Procedure
(2) Keep the system pressurized for 5 minutes to bleed the Yellow
hydraulic system.
5. Close-up
________
Subtask 29-13-41-860-066
(1) Make sure that the level of fluid in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
EFF :
ALL 29-13-41
Page 441
May 01/05
R
CES
(4) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-13-41-865-063
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1831GQ
Subtask 29-13-41-410-052
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-41
Page 442
May 01/05
R
CES
TASK 29-13-41-000-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 443
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-13-41-865-065
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-41-941-059
B. Safety Precautions
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-13-41-010-056
Subtask 29-13-41-860-055
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(2) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(3) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-13-41
Page 444
May 01/05
R
CES
(4) Drain the reservoir of the Yellow hydraulic system (Ref. TASK 29-10-
00-680-002).
4. Procedure
_________
Subtask 29-13-41-020-053
(1) Remove and discard the lockwire from the drain valve (16).
(4) Put blanking plugs on the union and the drain valve (16).
EFF :
ALL 29-13-41
Page 445
Feb 01/10
CES
Drain Valve
Figure 404/TASK 29-13-41-991-007
R
EFF :
001-003, 051-054, 29-13-41
Page 446
May 01/05
CES
Drain Valve
Figure 404A/TASK 29-13-41-991-007-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-41
Page 447
Feb 01/10
511-526, 528-599,
CES
TASK 29-13-41-400-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 448
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-41
Page 449
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 29-13-41-860-056
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected. (Ref. TASK 29-23-00-860-001).
(6) Make sure that the warning notices are in position to to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-13-41-865-066
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
EFF :
ALL 29-13-41
Page 450
Feb 01/99
CES
4. Procedure
_________
Subtask 29-13-41-420-053
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
union and the new packing (15).
(3) Remove the blanking plug from the drain valve (16).
(4) Put the packing (15) in position on the drain valve (16).
(6) TORQUE the drain valve (16) to 1.5 m.daN (11.06 lbf.ft).
(7) Safety the drain valve (16) with lockwire, corrosion resistant steel
dia 0.8mm (0.032in.).
Subtask 29-13-41-860-068
(2) Fill the reservoir of the Yellow hydraulic system (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(3) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
EFF :
ALL 29-13-41
Page 451
Feb 01/10
CES
Subtask 29-13-41-790-052
(1) Examine the connection of the drain valve (16) and the union.
Subtask 29-13-41-870-052
D. Bleeding Procedure
(2) Keep the system pressurized for 5 minutes to bleed the Yellow
hydraulic system.
5. Close-up
________
Subtask 29-13-41-860-057
(1) Make sure that the level of fluid in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001) or (Ref. TASK 12-12-29-611-002).
(3) Connect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-13-41-410-053
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-41
Page 452
Nov 01/98
CES
Subtask 29-13-41-865-067
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
EFF :
ALL 29-13-41
Page 453
Nov 01/98
CES
ACCUMULATOR - YELLOW POWER (3070GM) - REMOVAL/INSTALLATION
__________________________________________________________
TASK 29-13-42-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-42
Page 401
Feb 01/98
CES
3. __________
Job Set-up
Subtask 29-13-42-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-42-010-050
Subtask 29-13-42-860-050
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
EFF :
ALL 29-13-42
Page 402
Feb 01/99
CES
Subtask 29-13-42-614-051
(2) Turn the nut to the OPEN position and release the nitrogen pressure.
4. Procedure
_________
Subtask 29-13-42-020-050
(1) Loosen the end-fitting (1) and disconnect the hydraulic line from the
union (3).
(3) Hold the accumulator assembly, loosen the two clamp screws and remove
the two clamps (5).
(5) Close the open ends of the accumulator assembly and the hydraulic
line with blanking caps.
EFF :
ALL 29-13-42
Page 403
Feb 01/98
CES
Yellow Power Accumulator
Figure 401/TASK 29-13-42-991-001
EFF :
ALL 29-13-42
Page 404
Feb 01/98
CES
TASK 29-13-42-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-42
Page 405
Nov 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-42-860-052
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel,
- on the ground service panel of the Yellow hydraulic system.
EFF :
ALL 29-13-42
Page 406
Aug 01/01
CES
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that the container is in position below the location of the
Yellow power accumulator.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-13-42-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-13-42-560-050
(1) Remove the parts which are attached to the removed accumulator (8) as
follows:
(b) Remove and discard the lockwire from the adapter (10).
(c) Remove the adapter (10) together with the charging valve (12) and
the pressure gage (11).
EFF :
ALL 29-13-42
Page 407
Feb 01/99
CES
(d) Remove the O-ring (9) from the accumulator (8).
(b) Clean the union and the adapter and make sure that they are in
good condition.
(c) Lubricate the new O-rings (4) and the new O-rings (9) and all
threads with HYDRAULIC FLUIDS (Material No. 02-003).
(d) Install the new O-ring (4) on the removed union (3).
(e) Install the union (3) and TORQUE to between 6.258 and 6.827 m.daN
(46.15 and 50.34 lbf.ft).
(f) Install the new O-ring (9) on the removed adapter (10).
(g) Install the adapter (10) together with the pressure gage (11) and
the air charging valve (12).
(h) TORQUE the adapter (10) to between 1.08 and 1.19 m.daN (95.57 and
105.30 lbf.in).
(i) Safety the adapter (10) with lockwire, corrosion resistant steel
0.8 mm (0.032in.)
Subtask 29-13-42-420-050
EFF :
ALL 29-13-42
Page 408
Feb 01/98
CES
(4) Fill up the accumulator assembly with HYDRAULIC FLUIDS (Material No.
02-003).
(5) Put the accumulator assembly in its mounting and install the nut (2).
NOTE : Install the accumulator assembly so that you can easily read
____
the pressure gage and you have good access to the charging
valve.
(8) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the thread of the
line end-fitting.
(9) Install the hydraulic line free of stress with the end-fitting (1) on
the union (3).
(10) TORQUE the end-fitting (1) to between 9.7 and 10.7 m.daN (71.53 and
78.90 lbf.ft).
Subtask 29-13-42-790-050
C. Test
(2) Remove the warning notices from the ground service panel of the
Yellow hydraulic system and from the cockpit .
(3) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(4) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(6) Examine the accumulator connections and sure that there are no
hydraulic fluid or nitrogen leaks.
R (7) Make sure that the pressure gage shows 3000 +100 -100 psi.
EFF :
ALL 29-13-42
Page 409
Aug 01/01
CES
R (9) Do the bleeding procedure of the Yellow hydraulic system downstream
R of the engine pump (Ref. TASK 29-00-00-870-007).
R NOTE : When you do the bleeding procedure, nitrogen, which has gone
____
R into the hydraulic system from the defective accumulator, is
R removed.
5. Close-up
________
Subtask 29-13-42-860-051
Subtask 29-13-42-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-42-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX
EFF :
ALL 29-13-42
Page 410
Aug 01/01
CES
FILTER - ENGINE PUMP CASE DRAIN (3084GM) - SERVICING
____________________________________________________
TASK 29-13-43-610-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 301
Config-1 Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-43-860-054
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 302
Config-1 Nov 01/08
CES
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-43-941-056
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the engine pump case-drain filter assembly to
collect the hydraulic fluid.
Subtask 29-13-43-010-055
C. Get Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 303
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 29-13-43-611-052
(1) Cut and remove the lockwire from the filter bowl (10).
(2) Remove the filter bowl (10) from the filter head.
(3) Remove and discard the filter element (5) from the filter bowl (10).
(5) Put a new filter element (5) into the filter bowl (10).
(6) Install the filter bowl (10) into the filter head and tighten it with
your hand.
(7) Lock the filter bowl (10) to the filter head with corrosion resistant
steel lockwire dia 0.8 mm (0.032 in.).
(8) Examine the filter clogging indicator. If the red clogging indicator
has come out, set it to the operational position as follows:
(a) Cut and remove the safety wire, then remove the transparent cap.
(d) Lock the cap with corrosion resistant steel lockwire dia 0.8 mm
(0.032 in.).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 304
Config-1 Nov 01/08
CES
Engine Pump Case-Drain Filter
Figure 301/TASK 29-13-43-991-904
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 305
Config-1 Nov 01/08
CES
Subtask 29-13-43-710-054
B. Operational Test
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engine 2, make sure that:
- there are no leaks from the case drain filter,
- the clogging indicator of the filter is not out.
(4) Safety the case (5) with corrosion resistant steel lockwire dia 0.8
mm (0.032 in.).
(5) Make sure that the level of hydraulic fluid in the Yellow reservoir
is correct.
If necessary, fill the reservoir (Ref. TASK 12-12-29-611-001) or
(Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-13-43-410-054
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 306
Config-1 Nov 01/08
CES
FILTER - ENGINE PUMP CASE DRAIN (3084GM) - SERVICING
____________________________________________________
TASK 29-13-43-610-010
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
This task gives the data to do the servicing of the engine-pump case-drain
filter.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
No specific V02-146
Material No. 02-003 F NSA 307110 TYPE 4
NO LONGER AVAILABLE (Ref. 20-31-00)
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 301
Config-2 Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-43-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 302
Config-2 Feb 01/10
CES
Subtask 29-13-43-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-13-43-010-051
C. Get Access
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 303
Config-2 Feb 01/10
CES
Engine-Pump Case-Drain Filter
Figure 301/TASK 29-13-43-991-151
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 304
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-13-43-611-050
(a) Remove the lockwire from the bowl (3) and the head (1).
(b) Remove the bowl (3) and the cartridge (2) from the head (1).
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 305
Config-2 Feb 01/10
CES
Subtask 29-13-43-710-051
B. Operational Test
(2) Do an operational test of the yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engine 2 make sure that:
- there are no leaks from the case drain filter,
- the clogging indicator of the filter is not out.
(5) Safety the bowl (5) with V02-146 (Ref. TASK 70-40-11-911-010).
(6) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
5. Close-up
________
Subtask 29-13-43-410-051
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 306
Config-2 Feb 01/10
CES
FILTER - ENGINE PUMP CASE DRAIN (3084GM) - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 29-13-43-000-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 401
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-43-860-055
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-43-941-054
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the case drain filter to collect the hydraulic
fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 402
Config-1 Nov 01/08
CES
Subtask 29-13-43-010-054
C. Get Access
4. Procedure
_________
Subtask 29-13-43-020-054
(1) Disconnect the upper case drain hose/tube (15) from the union (20) on
the filter assembly (30).
NOTE : Use a second wrench to hold the union (20) on the filter
____
assembly (30) when you loosen the coupling nut on the
hose/tube.
(2) Disconnect the lower case drain hose (45) from the elbow (40) on the
filter assembly (30).
(3) Remove the union (20) and the packing (25) from the filter assembly
(30).
(4) Remove the elbow (40), the nut (35) and the packing (25) from the
filter assembly (30).
(5) Remove the bolts (5) and the washers (10) that attach the filter
assembly (30) to the support bracket.
(7) Put protective covers on the open ports of the filter assembly (30),
the hose/tube (15), the union (20), the elbow (40) and the hose (45).
(8) Remove the container that was used to collect the hydraulic fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 403
Config-1 Nov 01/08
CES
Engine-Pump Case-Drain Filter
Figure 401/TASK 29-13-43-991-903
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 404
Config-1 Nov 01/08
CES
TASK 29-13-43-400-041
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 405
Config-1 Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-43-860-056
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 406
Config-1 Nov 01/08
CES
(6) Make sure that the fan-cowl door is open.
Subtask 29-13-43-941-055
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that the container is below the case drain filter to
collect the hydraulic fluid.
4. Procedure
_________
Subtask 29-13-43-420-053
(1) Remove the protective covers from the ports on the filter assembly
(30), the hose/tube (15), the union (20), the elbow (40) and the hose
(45).
(2) Install the filter assembly (30) on the support bracket with the
bolts (5) and the washers (10).
(3) TORQUE the bolts (5) to between 0.84 and 0.96 m.daN (74.33 and 84.95
lbf.in).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 407
Config-1 Nov 01/08
CES
(4) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the news packings
(25).
(5) Put the new packing (25) on the union (20) and install the union (20)
in the port at the top of the filter assembly (30).
(6) TORQUE the union (20) to between 2.82 and 3.39 m.daN (20.79 and 24.99
lbf.ft).
(7) Connect the upper case drain hose/tube (15) to the union (20) on the
filter assembly (30).
(8) TORQUE the coupling nut on the upper case drain hose (15) to between
2.42 and 2.76 m.daN (17.84 and 20.35 lbf.ft).
NOTE : Use a second wrench to hold the union (20) when you TORQUE the
____
coupling nut.
(9) Put the bulkhead nut (35) and the new (25) on the elbow (40).
(10) Install the elbow (40) on the filter assembly (30), as follows:
(a) Turn the elbow until the packing (25) is against the filter
assembly (30).
(b) Turn the bulkhead nut (35) until it is against the filter
assembly (30).
(c) TORQUE the bulkhead nut (35) to between 2.03 and 2.26 m.daN
(14.97 and 16.66 lbf.ft).
NOTE : Use a second wrench to hold the elbow (40) when you TORQUE
____
the bulkhead nut (35).
(11) Attach the lower case drain hose (45) to the elbow (40).
(12) TORQUE the coupling nut on the lower case drain hose (45) to between
2.42 and 2.76 m.daN (17.84 and 20.35 lbf.ft).
NOTE : Use a second wrench to hold the elbow (40) when you TORQUE the
____
coupling nut on the hose.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 408
Config-1 Nov 01/08
CES
Subtask 29-13-43-710-052
B. Operational Test
(3) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(4) During the dry motoring of the engine 2, make sure that:
- there are no leaks from the case drain filter,
- the clogging indicator of the filter is not out.
5. Close-up
________
Subtask 29-13-43-410-053
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-43
Page 409
Config-1 Nov 01/08
CES
FILTER - ENGINE PUMP CASE DRAIN (3084GM) - REMOVAL/INSTALLATION
_______________________________________________________________
TASK 29-13-43-000-010
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice(s)
No specific access platform 1.50 m (4 ft. 11 in.)
No specific container 5 l (1.3208 USgal)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 401
Config-2 Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-13-43-860-057
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-43-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 402
Config-2 Feb 01/10
CES
Subtask 29-13-43-010-050
C. Get Access
(1) Open the left fan cowl 447AL (Ref. TASK 71-13-00-010-010).
4. Procedure
_________
Subtask 29-13-43-020-050
(1) Remove the bolt (12) from the bracket (11) and the clip (13).
(2) Make a note of the position of these parts, they must be put in the
same position during installation:
(3) Hold the union (5) with an applicable wrench and disconnect the
connector nut (6).
(5) Hold the union (2) with an applicable wrench and disconnect the
connector nut (3).
(6) Remove the two bolts (7) which attach the bracket (8) and the case
drain filter (10) to the bracket (11).
(7) Hold the case drain filter (10) and remove the two bolts (9) which
attach the case drain filter (10) to the bracket (11).
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 403
Config-2 Feb 01/10
CES
Engine Pump Case-Drain Filter
Figure 401/TASK 29-13-43-991-150
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 404
Config-2 Feb 01/10
CES
(8) Remove the case drain filter (10) from the engine.
(9) Remove the container and discard the drained hydraulic fluid.
Subtask 29-13-43-020-051
(1) Remove the unions (2) and (5) from the case drain filter (10).
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 405
Config-2 Feb 01/10
CES
TASK 29-13-43-400-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific lint-free cloth
No specific warning notice(s)
No specific access platform 1.50 m (4 ft. 11 in.)
No specific container 5 l (1.3208 USgal)
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 0.20 to 3.60 m.daN
(2.00 to 26.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 406
Config-2 Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-43-860-058
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 407
Config-2 Feb 01/10
CES
(6) Make sure that the fan-cowl door is open.
Subtask 29-13-43-941-058
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic tube connection to
collect the remaining fluid.
4. Procedure
_________
Subtask 29-13-43-420-054
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 408
Config-2 Feb 01/10
CES
(2) Clean the parts:
(a) Use a clean lint-free cloth, made moist with the cleaning fluid
(Material No. V01-002) to clean the replacement parts and their
interfaces.
(b) Use a clean, dry lint-free cloth to remove the dirty cleaning
fluid from the parts while they are wet.
(3) Examine the replacement parts and their interfaces. Make sure that
they have no damage.
(4) Install the seals and the unions onto the filter in the positions
noted during removal (Ref. TASK 29-13-43-000-010).
(Ref. Fig. 401/TASK 29-13-43-991-150)
(a) Lubricate the new seals (1) and seals (4) and the threads of the
unions (2) and (5) with clean hydraulic fluid.
(5) Install the seal (1) to the union (2) and the seal (4) to the union
(5) (Ref. TASK 70-23-13-911-010).
(6) Install the unions (2) and (5) on the case drain filter (10).
(7) TORQUE the unions (2) and (5) to between 1.75 and 1.86 m.daN (12.90
and 13.71 lbf.ft) (Ref. TASK 70-23-11-911-013).
Subtask 29-13-43-420-050
(1) Put the case drain filter (10) on the bracket (11) in the position
noted during removal (Ref. TASK 29-13-43-000-010).
(2) Attach the case drain filter (10) to the bracket (11) with the two
bolts (9).
(3) Put the bracket (8) on the case drain filter (10) in the position
noted during removal (Ref. TASK 29-13-43-000-010).
(4) Attach the bracket (8) and the case drain filter (10) to the bracket
(11) with the two bolts (7).
(5) TORQUE the bolts (7) and (9) to 1.13 m.daN (99.99 lbf.in) (Ref. TASK
70-23-11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 409
Config-2 Feb 01/10
CES
(6) Connect the connector nut (3) to the union (2).
(7) Hold the union (2) with an applicable wrench and TORQUE the connector
nut (3) to between 2.43 and 2.76 m.daN (17.92 and 20.35 lbf.ft)
(Ref. TASK 70-23-11-911-013).
(9) Hold the union (5) with an applicable wrench and TORQUE the connector
nut (6) to between 2.43 and 2.76 m.daN (17.92 and 20.35 lbf.ft)
(Ref. TASK 70-23-11-911-013).
(10) Attach the clip (13) to the bracket (11) with the bolt (12).
(11) TORQUE the bolt (12) to 0.45 m.daN (39.82 lbf.in) (Ref. TASK 70-23-
11-911-013).
Subtask 29-13-43-710-050
C. Operational Test
(1) Pressurize the hydraulic system of the engine 2 (Ref. TASK 29-10-00-
863-002).
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engine 2, make sure that:
- there are no leaks from the case drain filter,
- the clogging indicator of the filter is not out.
5. Close-up
________
Subtask 29-13-43-410-050
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 410
Config-2 Feb 01/10
CES
(4) Close the fan cowl doors (Ref. TASK 71-13-00-410-010).
For 1000 EM2: 447AL, 448AR.
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 411
Config-2 Feb 01/10
CES
TASK 29-13-43-000-012
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific caps
No specific container 5 l (1.32 USgal)
No specific covers
No specific plugs
No specific warning notice(s)
No specific access platform 1.5 m (4 ft. 11 in.)
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 412
Config-2 Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-13-43-860-059
Subtask 29-13-43-941-059
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) In the cockpit, on the HYD section of the overhead panel 40VU:
- Put warning notice(s) in position to tell persons not to pressurize
the Yellow hydraulic system.
(5) Put warning notice(s) in position to tell persons not to energize the
FADEC 1(2).
(6) Put a clean container 5 l (1.32 USgal) in position below the DPI.
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 413
Config-2 Feb 01/10
CES
Subtask 29-13-43-010-056
C. Get Access
4. Procedure
_________
Subtask 29-13-43-020-055
(1) Remove the lockwire from the DPI (2) and the head (1).
(4) Remove and discard the packings (4) and the backup ring (3).
Subtask 29-13-43-620-050
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 414
Config-2 Feb 01/10
CES
Differential Pressure Indicator (DPI)
Figure 402/TASK 29-13-43-991-153
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 415
Config-2 Feb 01/10
CES
TASK 29-13-43-400-012
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 416
Config-2 Feb 01/10
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-43-860-060
(5) Make sure that the access platform is in position at the engine.
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 417
Config-2 Feb 01/10
CES
(6) Make sure that the fan cowls are open:
FOR 1000EM2
447AL, 448AR (Ref. TASK 71-13-00-010-010).
Subtask 29-13-43-941-060
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) In the cockpit, on the HYD section of the overhead panel 40VU:
- Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container 5 l (1.32 USgal) is in position below the
DPI.
4. Procedure
_________
Subtask 29-13-43-420-055
(1) Install a new back-up ring (3) and new packings (4) on the DPI (2).
(2) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the back-up ring (3),
the packings (4) and the threads on the DPI (2).
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 418
Config-2 Feb 01/10
CES
(4) Install the DPI (2) in the head (1) and tighten with your hand.
(5) TORQUE the DPI (2) to between 110 and 130 lbf.in (1.24 and 1.46
m.daN).
(6) Safety the DPI (2) with lockwire (Material No. V02-146) (Ref. TASK
70-40-11-911-012).
Subtask 29-13-43-710-056
B. Operational Test
(1) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(2) During the dry motoring of the engine, make sure that:
- There are no leaks from the DPI and that it is not extended.
5. Close-up
________
Subtask 29-13-43-942-056
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-43-410-056
B. Close Access
R
EFF :
501-509, 511-526, 528-599, 29-13-43
Page 419
Config-2 Feb 01/10
CES
FILTER - LP (3002GM) - SERVICING
________________________________
TASK 29-13-44-610-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-44
Page 301
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-44-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-44-010-050
EFF :
ALL 29-13-44
Page 302
Feb 01/99
CES
Subtask 29-13-44-860-050
(1) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel.
- on the ground service panel of the Yellow hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Disconnect the isolation coupling of the the Power Transfer Unit
(PTU) (Ref. TASK 29-23-00-860-001).
(6) Put the container below the filter to collect any hydraulic fluid.
4. Procedure
_________
Subtask 29-13-44-020-050
(1) Cut and remove the lockwire between the filter bowl (3) and the
filter head (1).
(2) Remove the filter bowl (3) together with the filter element (4).
(3) Remove the filter element (4) from the filter bowl (3).
NOTE : It is possible that the filter element (2) stays in the filter
____
head (1). If it does, pull it out.
EFF :
ALL 29-13-44
Page 303
May 01/04
R
CES
R LP Filter
Figure 301/TASK 29-13-44-991-001
EFF :
ALL 29-13-44
Page 304
May 01/04
CES
(5) Remove and discard the O-ring (2) from the outside of the filter bowl
(3).
Subtask 29-13-44-560-050
R (1) Lubricate the new O-ring (2) with HYDRAULIC FLUIDS (Material No. 02-
R 003) and install it on the filter bowl (3).
R (3) Lubricate the O-ring (6) in the new filter element (4) with HYDRAULIC
FLUIDS (Material No. 02-003).
R (4) Lubricate the threads of the filter bowl with HYDRAULIC FLUIDS
(Material No. 02-003).
R (5) If the red clogging indicator (5) is out, push it in to set it again.
Subtask 29-13-44-420-050
(3) Do a check of the filter element (4) and make sure that it is clean
and not damaged.
R (4) Install the filter element (4) together with its O-ring (6) in the
R filter bowl (3).
(5) Engage the filter bowl (3), together with the O-ring (2), in the
filter head (1) and tighten it.
NOTE : Tighten the filter bowl (3) with your hands only.
____
Subtask 29-13-44-865-051
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
EFF :
ALL 29-13-44
Page 305
Feb 01/99
CES
Subtask 29-13-44-790-050
(2) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(5) Make sure that no hydraulic fluid comes out of the filter assembly.
(6) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
5. Close-up
________
Subtask 29-13-44-860-052
(1) Safety the filter bowl (3) to the filter head (1) with lockwire 0.8
mm (0.032 in.).
(2) Connect the PTU isolation coupling (PTU) (Ref. TASK 29-23-00-860-
002).
Subtask 29-13-44-410-050
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-44
Page 306
Feb 01/98
CES
TASK 29-13-44-960-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-44
Page 307
Nov 01/08
CES
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 29-13-44-865-052
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 121VU HYDRAULIC/HYD POWER/Y 3803GX N30
R 123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R Subtask 29-13-44-010-052
R B. Get Access
EFF :
ALL 29-13-44
Page 308
May 01/04
CES
R Subtask 29-13-44-860-053
R (3) Make sure that the Yellow hydraulic system is depressurized and put
R it in the maintenance configuration.
R (Ref. TASK 29-00-00-864-001).
R (4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
R 29-14-00-614-001).
R (5) Disconnect the isolation coupling of the the Power Transfer Unit
R (PTU) (Ref. TASK 29-23-00-860-001).
R (6) Put the CONTAINER 1 L (1/4 USGAL) below the filter to collect the
R unwanted hydraulic fluid.
R 4. Procedure
_________
R Subtask 29-13-44-020-051
R (1) Loosen and remove the clogging indicator (5) from the filter head
R (1).
R (2) Remove and discard the packings (7) from the clogging indicator (5).
EFF :
ALL 29-13-44
Page 309
May 01/04
CES
R Subtask 29-13-44-560-051
R (1) Lubricate the new packings (7) with the HYDRAULIC FLUIDS (Material
R No. 02-003) and install them on the clogging indicator (5).
R (2) Lubricate the threads of the clogging indicator (5) with the
R HYDRAULIC FLUIDS (Material No. 02-003).
R Subtask 29-13-44-420-051
R (3) Install the new clogging indicator (5) in the filter head (1).
R Subtask 29-13-44-865-053
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 3801GX, 3802GX, 3803GX.
R Subtask 29-13-44-790-051
R (2) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
R 29-14-00-614-002).
R (5) Make sure that no hydraulic fluid comes out of the filter assembly.
R (6) Make sure that the fluid level in the reservoir of the Yellow
R hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
R 29-611-001).
EFF :
ALL 29-13-44
Page 310
May 01/04
CES
R 5. Close-up
________
R Subtask 29-13-44-860-054
R (3) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 29-13-44-410-051
R B. Close Access
EFF :
ALL 29-13-44
Page 311
May 01/04
CES
FILTER - LP (3002GM) - REMOVAL/INSTALLATION
___________________________________________
TASK 29-13-44-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-44
Page 401
Nov 01/05
CES
3. __________
Job Set-up
Subtask 29-13-44-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-44-860-055
(2) Put the warning notices in position to tell persons not to pressurize
the Yellow hydraulic system:
- Put a WARNING NOTICE in the cockpit on the hydraulic section 40VU
of the overhead panel.
- Put a WARNING NOTICE on the ground service panel of the Yellow
hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(5) Disconnect the isolation coupling of the the Power Transfer Unit
(PTU) (Ref. TASK 29-23-00-860-001).
(7) Put a CONTAINER 20L (5 USGAL) below the low pressure filter-assembly
to collect all the hydraulic fluid.
EFF :
ALL 29-13-44
Page 402
Nov 01/05
CES
4. Procedure
_________
Subtask 29-13-44-020-052
(a) Remove the nut (10) and the washer (9) and disconnect the bonding
strap (11) from the temperature transmitter (8).
(4) Loosen the pipe end-fitting (5) and disconnect the pipe (6) from the
union (4).
(5) Loosen the pipe end-fitting (12) and disconnect it from the union
(13).
(6) Hold the low pressure filter-assembly (2) and remove the three nuts
(15) and the three bolts (16).
(7) Remove the low pressure filter-assembly (2) from the bracket (1).
(8) Put a PLUG - BLANKING on each disconnected pipe end and each open
port of the low pressure filter-assembly.
EFF :
ALL 29-13-44
Page 403
Nov 01/05
CES
Low Pressure Filter-Assembly
Figure 401/TASK 29-13-44-991-002
EFF :
ALL 29-13-44
Page 404
Nov 01/05
CES
TASK 29-13-44-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-44
Page 405
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-44-860-056
EFF :
ALL 29-13-44
Page 406
Nov 01/08
R
CES
(2) Make sure that the warning notices are in position to tell persons
not to pressurize the Yellow hydraulic system:
- One WARNING NOTICE in the cockpit on the hydraulic section 40VU of
the overhead panel
- One WARNING NOTICE on the ground service panel of the Yellow
hydraulic system.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that the CONTAINER 20L (5 USGAL) is in position below the
location of the low pressure filter-assembly.
(7) Make sure that the isolation coupling of the Power Transfer Unit
(PTU) is disconnected (Ref. TASK 29-23-00-860-001).
Subtask 29-13-44-865-055
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD/PRESS/XMTR 1841GN C11
121VU HYDRAULIC/SOL VALVES/G/Y/B/LEAK/TST 1881GP N35
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
EFF :
ALL 29-13-44
Page 407
Nov 01/08
R
CES
4. Procedure
_________
Subtask 29-13-44-560-052
(1) Remove the components which are installed in the removed low pressure
filter-assembly (2) as follows:
(f) Install a PLUG - BLANKING in the open ports of the low pressure
filter-assembly (2) and all of the removed components.
(a) Remove the blanking plugs from the ports of the low pressure
filter-assembly (2) and all of the removed components.
(b) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the new
packings and the threads of the unions.
1
_ Put the new packing (3) in position on the union (4).
2
_ Install the union (4) in the low pressure filter-assembly (2).
3
_ TORQUE the union (4) to between 4.32 and 4.609 m.daN (31.85
and 33.98 lbf.ft).
EFF :
ALL 29-13-44
Page 408
Nov 01/05
CES
(e) Install the union (13) as follows:
1
_ Put the new packing (14) in position on the union (13).
2
_ Install the union (13) in the low pressure filter-assembly
(2).
3
_ TORQUE the union (13) to between 10.24 and 11.38 m.daN (75.51
and 83.92 lbf.ft).
Subtask 29-13-44-420-052
(2) Examine the bracket (1) for cracks, corrosion or other damage.
(3) Apply a layer of the SEALANTS (Material No. 09-018) to the mating
surface of the low pressure filter-assembly (2).
(5) Put the low pressure filter-assembly (2) in position on the bracket
(1).
(6) Install the three bolts (16) with the nuts (15).
EFF :
ALL 29-13-44
Page 409
Nov 01/05
CES
(7) Tighten the nuts (15).
(8) Make sure that the hydraulic line end-fittings are serviceable.
(9) Apply the HYDRAULIC FLUIDS (Material No. 02-003) to the threads of
the pipe end-fittings.
(11) TORQUE the pipe end-fitting (5) to between 13.44 and 13.67 m.daN
(99.11 and 100.81 lbf.ft).
(13) TORQUE the pipe end-fitting (12) to between 13.44 and 13.67 m.daN
(99.11 and 100.81 lbf.ft).
(14) Connect the bonding strap (11) to the pressure transmitter (8), as
follows:
(d) Seal the connection of the bonding strap (11) with the SEALANTS
(Material No. 09-013).
(e) Apply the STRUCTURE PAINTS (Material No. 16-021) (dyed blue) to
the sealant.
(16) Make sure that the electrical connectors are clean and in the correct
condition.
EFF :
ALL 29-13-44
Page 410
Nov 01/05
CES
Subtask 29-13-44-865-056
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1841GN, 1881GP, 3801GX, 3802GX, 3803GX
Subtask 29-13-44-790-052
D. Test
(1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(2) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
(4) Examine the connections of the low pressure filter-assembly (2) and
make sure that there are no leaks.
(6) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(7) On the ECAM control panel on the center pedestal, push the HYD
pushbutton. Make sure that the HYD page on the system (lower) display
comes on.
5. Close-up
________
Subtask 29-13-44-860-057
(1) Make sure that the fluid level in the reservoir of the Yellow
hydraulic system is correct. Add fluid as necessary (Ref. TASK 12-12-
29-611-001).
EFF :
ALL 29-13-44
Page 411
Nov 01/05
CES
(2) Connect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
002).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
(7) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-13-44
Page 412
Nov 01/05
CES
FILTER HP (3048GM) - SERVICING
______________________________
TASK 29-13-45-610-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-45
Page 301
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-45-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-13-45-941-050
B. Put the warning notices in position to tell persons not to pressurize the
Yellow hydraulic system:
- in the cockpit on the hydraulic section 40VU of the overhead panel.
- on the ground service panel of the Yellow hydraulic system.
Subtask 29-13-45-010-050
EFF :
ALL 29-13-45
Page 302
Feb 01/99
CES
Subtask 29-13-45-860-050
(2) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
(4) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(5) Put the container below the filter to collect any hydraulic fluid.
4. Procedure
_________
Subtask 29-13-45-020-050
(1) Cut and remove the lockwire between the filter bowl (1) and the
filter head (3).
(2) Remove the filter bowl (1) together with the filter element (2).
R (3) Remove the filter element (2) from the filter bowl (1). Discard the
R filter element (2).
NOTE : It is possible that the filter element (2) will stay in the
____
filter head (3). If it does, pull it out.
EFF :
ALL 29-13-45
Page 303
Feb 01/99
CES
R HP Filter
Figure 301/TASK 29-13-45-991-001
EFF :
ALL 29-13-45
Page 304
May 01/04
CES
Subtask 29-13-45-560-050
R (2) Lubricate the O-ring (5) of the new filter element (2) with HYDRAULIC
FLUIDS (Material No. 02-003).
R (3) Lubricate the threads of the filter bowl (1) with HYDRAULIC FLUIDS
(Material No. 02-003).
R (4) If the red clogging indicator (4) is out, push it in to set it again.
Subtask 29-13-45-420-050
(3) Do a check of the filter element (2) and make sure that it is clean
and not damaged.
R (4) Install the new filter element (2), together with its O-ring (5), in
R the filter bowl (1).
(5) Engage the filter bowl (1) in the filter head (3) and tighten it with
your hands.
Subtask 29-13-45-942-050
EFF :
ALL 29-13-45
Page 305
Feb 01/99
CES
Subtask 29-13-45-865-051
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3801GX, 3802GX, 3803GX.
Subtask 29-13-45-790-050
(1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-002).
(4) Make sure that no hydraulic fluid comes out of the filter assembly.
5. Close-up
________
Subtask 29-13-45-860-052
(1) Safety the filter bowl (1) to the filter head (3) with lockwire 0.8
mm (0.032 in.).
(2) Make sure that the fluid level in the Yellow reservoir is correct.
Add fluid as necessary (Ref. TASK 12-12-29-611-001).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-45-410-050
EFF :
ALL 29-13-45
Page 306
Feb 01/99
R
CES
TASK 29-13-45-960-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 29-13-45
Page 307
Nov 01/08
CES
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 29-13-45-865-052
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 121VU HYDRAULIC/HYD POWER/Y 3803GX N30
R 123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R Subtask 29-13-45-941-051
R B. Safety Precautions
R Subtask 29-13-45-010-052
R C. Get Access
EFF :
ALL 29-13-45
Page 308
May 01/04
CES
R Subtask 29-13-45-860-053
R (2) Make sure that the Yellow hydraulic system is depressurized and put
R it in the maintenance configuration.
R (Ref. TASK 29-00-00-864-001).
R (3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
R 29-14-00-614-001).
R (4) Disconnect the isolation coupling of the Power Transfer Unit (PTU)
R (Ref. TASK 29-23-00-860-001).
R (5) Put the CONTAINER 1 L (1/4 USGAL) below the filter to collect the
R unwanted hydraulic fluid.
R 4. Procedure
_________
R Subtask 29-13-45-020-051
R (1) Loosen and remove the clogging indicator (4) from the filter head
R (1).
R (2) Remove and discard the packings (7) from the clogging indicator (4).
R (3) Remove and retain the ring (6) from the clogging indicator (4).
R Subtask 29-13-45-560-051
R (2) Lubricate the new packings (7) with the HYDRAULIC FLUIDS (Material
R No. 02-003) and install them on the clogging indicator (4).
R (3) Lubricate the threads of the clogging indicator (4) with the
R HYDRAULIC FLUIDS (Material No. 02-003).
EFF :
ALL 29-13-45
Page 309
May 01/04
CES
R Subtask 29-13-45-420-051
R (3) Install the new clogging indicator (4) in the filter head (1).
R Subtask 29-13-45-942-052
R D. Safety Precautions
R Subtask 29-13-45-865-053
R E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 3801GX, 3802GX, 3803GX.
R Subtask 29-13-45-790-051
R (1) Pressurize the reservoir of the Yellow hydraulic system (Ref. TASK
R 29-14-00-614-002).
R (4) Make sure that no hydraulic fluid comes out of the filter assembly.
EFF :
ALL 29-13-45
Page 310
May 01/04
CES
R 5. Close-up
________
R Subtask 29-13-45-860-054
R (1) Make sure that the fluid level in the Yellow reservoir is correct.
R Add fluid as necessary (Ref. TASK 12-12-29-611-001).
R (4) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 29-13-45-410-051
R B. Close Access
EFF :
ALL 29-13-45
Page 311
May 01/04
CES
SLIDE - COMPENSATED (3010GM) - REMOVAL/INSTALLATION
___________________________________________________
TASK 29-13-47-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-47
Page 401
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-13-47-941-050
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (3) Put the WARNING NOTICES in position to tell persons not to pressurize
R the Green and Yellow Hydraulic systems.
Subtask 29-13-47-860-052
(1) Disconnect the Isolation Coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-001).
(2) Depressurize the Green and the Yellow Hydraulic systems (Ref. TASK
29-00-00-864-001).
Subtask 29-13-47-010-050
C. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) below zone 674.
R (3) Put the CONTAINER 5 L(1 1/2 USGAL) below the compensated slide (1).
EFF :
ALL 29-13-47
Page 402
Feb 01/10
CES
Compensated Slide
Figure 401/TASK 29-13-47-991-001
EFF :
ALL 29-13-47
Page 403
Feb 01/98
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-13-47-010-050-A
C. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) below zone 674.
R (3) Put the CONTAINER 5 L(1 1/2 USGAL) below the compensated slide (1).
4. Procedure
_________
Subtask 29-13-47-020-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
(1) Hold the nut (4) and disconnect the nut (5).
(2) Hold the fire shut-off valve (3) and disconnect the nut (2).
EFF :
ALL 29-13-47
Page 404
Feb 01/10
CES
TASK 29-13-47-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-47
Page 405
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-47-941-052
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (2) Make sure that the WARNING NOTICES are in position to tell persons
R not to pressurize the Green and Yellow Hydraulic systems.
EFF :
ALL 29-13-47
Page 406
Feb 01/10
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 29-13-47-860-054
(2) Make sure that the applicable hydraulic reservoir has been
depressurized (Ref. TASK 29-14-00-614-001).
(3) Make sure that the isolation coupling of the PTU is disconnected
(Ref. TASK 29-23-00-860-001).
R (4) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
Subtask 29-13-47-860-054-A
(2) Make sure that the applicable hydraulic reservoir has been
depressurized (Ref. TASK 29-14-00-614-001).
(3) Make sure that the isolation coupling of the PTU is disconnected
(Ref. TASK 29-23-00-860-001).
R (4) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-13-47
Page 407
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
4. Procedure
_________
Subtask 29-13-47-420-051
(2) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026)
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 29-13-47-420-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
(1) Remove the blanking caps from the nut (5) and the fire shut-off valve
(3).
(3) Hold the nut (4) then connect and tighten the nut (5).
EFF :
ALL 29-13-47
Page 408
Feb 01/10
CES
(4) Hold the fire shut-off valve (3) then connect and tighten the nut
(2).
Subtask 29-13-47-860-053
C. Aircraft Configuration
(1) Connect the Isolation Coupling of the Power Transfer Unit (PTU)
(Ref. TASK 29-23-00-860-002).
Subtask 29-13-47-611-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
WARNING : MAKE SURE THAT THE CONTROLS AGREE WITH THE POSITION OF THE
_______
ITEMS THEY OPERATE BEFORE YOU PRESSURIZE A HYDRAULIC SYSTEM.
Subtask 29-13-47-790-050
E. Leak Test
(1) Examine the hydraulic connections of the compensated slide for leaks
(1).
Subtask 29-13-47-864-051
EFF :
ALL 29-13-47
Page 409
Feb 01/10
R
CES
5. Close-up
________
Subtask 29-13-47-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the compensated
R slide (1).
Subtask 29-13-47-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the CONTAINER 5 L(1 1/2 USGAL) from below the compensated
R slide (1).
Subtask 29-13-47-942-051
B. Removal of Equipment
EFF :
ALL 29-13-47
Page 410
Feb 01/10
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-13-47
Page 411
Feb 01/10
CES
CHECK VALVE - WTB (3170GM) - REMOVAL/INSTALLATION
_________________________________________________
TASK 29-13-48-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-48
Page 401
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-48-941-053
A. Safety Precautions
Subtask 29-13-48-860-050
EFF :
ALL 29-13-48
Page 402
Feb 01/10
CES
Flap WTB Check Valve 3170GM
Figure 401/TASK 29-13-48-991-001
EFF :
ALL 29-13-48
Page 403
Feb 01/98
CES
(5) Depressurize the Yellow hydraulic-system reservoir (Ref. TASK 29-14-
00-614-001).
(6) Remove the safety collar from the circuit breakers 10CV and 12CV.
Subtask 29-13-48-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
Subtask 29-13-48-010-050
D. Get Access
R (1) Put an ACCESS PLATFORM 3M (10 FT) below access panel 575DB.
R (3) Put a CONTAINER 5 L(1 1/2 USGAL) below the check valve.
4. Procedure
_________
EFF :
ALL 29-13-48
Page 404
Feb 01/10
CES
Subtask 29-13-48-020-050
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
CAUTION : MAKE SURE THAT THE FLUID DOES NOT STAY ON THE AIRCRAFT
_______
STRUCTURE. IF THE FLUID GETS ON THE AIRCRAFT STRUCTURE, WASH IT
OFF IMMEDIATELY WITH SOAP AND WATER.
(1) Loosen and disconnect the coupling nuts (3) and (5) and remove the
pipe (4).
(2) Remove the check valve (2) from the coupling nut (1).
R (4) Remove the CONTAINER 5 L(1 1/2 USGAL) and correctly discard the
R hydraulic fluid.
EFF :
ALL 29-13-48
Page 405
Feb 01/10
CES
TASK 29-13-48-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-48
Page 406
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-48
Page 407
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-13-48-941-058
A. Safety Precautions
Subtask 29-13-48-860-051
(1) Make sure that the isolation coupling of the PTU is disconnected
(Ref. TASK 29-23-00-860-001).
(3) Make sure that the flaps are fully extended (Ref. TASK 27-50-00-866-
008).
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is on the flap/slat control lever on panel 114VU.
R (5) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
(6) Make sure that the access panel 575DB is removed (Ref. TASK 57-51-37-
000-004).
EFF :
ALL 29-13-48
Page 408
Feb 01/10
CES
Subtask 29-13-48-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
4. Procedure
_________
Subtask 29-13-48-420-051
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
(2) Clean the component interfaces and the adjacent area with a
R MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
R (Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 29-13-48
Page 409
Feb 01/10
CES
(4) Do an inspection of the component interface and/or the adjacent area.
Subtask 29-13-48-420-050
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
(1) Apply HYDRAULIC FLUIDS (Material No. 02-003) to the threads of the
check valve (2) and the coupling nuts (1), (3) and (5).
(2) Attach the check valve (2) to the coupling nut (1).
(3) Install the pipe (4) and attach it with the coupling nuts (3) and
(5).
Subtask 29-13-48-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV, 10CV, 12CV, 21CE1, 21CE2, 21CE3, 22CE, 3700GD, 3701GD.
Subtask 29-13-48-860-052
D. Aircraft Configuration
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever on panel 114VU.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the safety collar on the circuit breakers 10CV and 12CV.
EFF :
ALL 29-13-48
Page 410
Feb 01/10
CES
Subtask 29-13-48-710-050
E. Test
(2) Make sure that the hydraulic connections of the check valve do not
leak.
5. Close-up
________
Subtask 29-13-48-864-054
Subtask 29-13-48-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 29-13-48-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-48-865-054
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 29-13-48
Page 411
Feb 01/10
R
CES
Subtask 29-13-48-866-051
E. Aircraft Configuration
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
Subtask 29-13-48-942-050
F. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-13-48
Page 412
Feb 01/10
CES
HYDRAULIC TUBES - ENGINE 2 - REMOVAL/INSTALLATION
_________________________________________________
TASK 29-13-49-000-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 401
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-49-860-059
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-063
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 402
Config-1 Nov 01/08
CES
Subtask 29-13-49-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
Subtask 29-13-49-010-063
D. Get Access
4. Procedure
_________
Subtask 29-13-49-020-055
(1) Disconnect the adapter assembly (60) on the suction hose/tube (25)
from the hydraulic pump and let the fluid flow in the container.
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you loosen the adapter assembly.
(2) Disconnect the coupling half (15) on the suction hose/tube (25) from
the fluid disconnect panel at the top of the engine.
(3) Remove the bolt (5), the washer (10) and the clamp (20) that attach
the suction hose/tube (25) to the top bracket.
(4) Remove the bolts (30), the washers (10) and the clamps (35) that
attach the suction hose/tube (25) to the two channels.
(5) Remove the bolts (30), the washers (10) and the clamp (35) that
attach the suction hose/tube (25) to the lower bracket.
(6) Remove the bolt (40), the washer (45) and the nut (50) from the band
on the center mount clamp (55).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 403
Config-1 Nov 01/08
CES
Hydraulic Suction Hose/Tube Assembly
Figure 401/TASK 29-13-49-991-904
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 404
Config-1 Nov 01/08
CES
Hydraulic Suction Hose/Tube Assembly
Figure 402/TASK 29-13-49-991-905
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 405
Config-1 Nov 01/08
CES
(7) Open the band of the center mount clamp (55) and remove the suction
hose/tube (25) from the insert. Put the band on the insert and
install the bolt (40), the washer (45) and the nut (50).
(9) Remove the adapter assembly (60) from the suction hose/tube (25).
(10) Remove the coupling half (15) from the suction hose/tube (25).
(11) Put protective covers on the ends of the suction tube/hose (25), the
fitting on the fluid disconnect panel and the union in the hydraulic
pump.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 406
Config-1 Nov 01/08
CES
TASK 29-13-49-400-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 407
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-060
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that the access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 408
Config-1 Nov 01/08
CES
Subtask 29-13-49-941-064
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
Subtask 29-13-49-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-420-054
(1) Remove the protective covers from the ends of the suction hose/tube
(25), the fluid disconnect panel and the union in the hydraulic pump.
(2) Connect the coupling half (15) to the suction hose/tube (25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 409
Config-1 Nov 01/08
CES
(3) TORQUE the coupling nut on the suction hose/tube (25) to between 9.04
and 10.2 m.daN (66.66 and 75.22 lbf.ft).
(4) Connect the adapter assembly (60) to the suction hose/tube (25).
(5) TORQUE the coupling nut on the suction hose/tube (25) to between 10.7
and 13.0 m.daN (78.90 and 95.87 lbf.ft).
(6) Connect the coupling half (15) on the suction hose/tube (25) to the
fluid disconnect panel. Tighten the coupling half by hand.
(7) Attach the suction hose/tube (25) to the higher bracket with the
clamp (20), the bolt (5) and the washer (10). Do not TORQUE the bolt
at this time.
(8) Attach the suction hose/tube (25) to the two channels with the clamps
(35), the bolts (30) and the washers (10). Do not TORQUE the bolts at
this time.
(9) Attach the suction hose/tube (25) to the lower bracket with the clamp
(35), the bolt (30) and the washer (10). Do not TORQUE the bolt at
this time.
NOTE : Put the top edge of the clamp at a distance of 43.9 mm (1.7283
____
in.) above the flange of the suction hose/tube.
(a) Remove the bolt (40), the washer (45) and the nut (50) from the
band on the clamp (55).
(b) Open the band on the center mount clamp (55) and put the suction
hose/tube (25) into its hole in the insert.
(c) Put the band on the insert and install the bolt (40), the washer
(45) and the nut (50).
(d) Make sure that the center mount clamp is installed at a distance
of 338 mm (13.3070 in.) below the flange of the suction
hose/tube.
(e) TORQUE the nut (50) to between 0.23 and 0.28 m.daN (20.35 and
24.77 lbf.in).
(11) Make sure that the suction hose/tube (25) is in the correct position
on the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 410
Config-1 Nov 01/08
CES
(12) Connect the adapter assembly (60) on the suction hose/tube (25) to
the union in the hydraulic pump.
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you TORQUE the adapter assembly.
(13) TORQUE the adapter assembly (60) to between 9.04 and 10.2 m.daN
(66.66 and 75.22 lbf.ft).
(14) TORQUE the bolts (5) and (30) to between 0.23 and 0.28 m.daN (20.35
and 24.77 lbf.in).
Subtask 29-13-49-865-050
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD
Subtask 29-13-49-710-058
C. Operational Test
(1) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(2) During the dry motoring of the engine 2, make sure that there are no
leaks from the suction hose/tube.
(3) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-13-49-410-062
A. Close Access
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 411
Config-1 Nov 01/08
CES
(5) Close the left fan-cowl door (Ref. TASK 71-13-00-410-040).
FOR 1000EM2
close the door 447AL.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 412
Config-1 Nov 01/08
CES
TASK 29-13-49-000-002
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 413
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-49-860-067
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-065
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the hydraulic pump to collect the remaining
hydraulic fluid in the pressure hose/tube (20).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 414
Config-1 Nov 01/08
CES
Subtask 29-13-49-010-064
C. Get Access
Subtask 29-13-49-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-020-061
(1) Disconnect the pressure hose/tube (20) from the union in the
hydraulic pump and let the fluid flow in the container.
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you loosen the coupling nut on the pressure hose/tube.
(2) Disconnect the pressure hose/tube (20) from the fluid disconnect
panel at the top of the engine.
(3) Remove the bolt (5), the washers (10) and the clamp (15) that attach
the pressure hose/tube (20) to the higher bracket.
(4) Remove the bolts (5), the washer (10) and the clamps (15) that attach
the pressure hose/tube (20) to the two channels.
(5) Disconnect the pressure switch tube from the tee-fitting on the
pressure hose/tube (20).
NOTE : Use a second wrench to hold the flats of the tee-fitting when
____
you loosen the coupling nut on the tube.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 415
Config-1 Nov 01/08
CES
R Hydraulic Pressure Hose/Tube Assembly
Figure 403/TASK 29-13-49-991-906
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 416
Config-1 Nov 01/09
CES
Hydraulic Pressure Hose/Tube Assembly
Figure 404/TASK 29-13-49-991-907
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 417
Config-1 Nov 01/08
CES
(6) Remove the bolt (5), the washer (10) and the clamp (15) that attach
the pressure hose/tube (20) to the lower bracket.
(7) Remove the bolt (25), the washer (30) and the nut (35) from the band
of the center mount clamp (40).
(8) Open the band of the clamp (40) and remove the pressure hose/tube
(20) from the insert. Put the band on the insert and install the bolt
(25), the washer (30) and the nut (35).
(10) Put protective covers on the tee-fitting and the ends of the pressure
hose/tube (20), the union on the hydraulic pump and the fitting on
the fluid disconnect panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 418
Config-1 Nov 01/08
CES
TASK 29-13-49-400-002
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 419
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-071
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-24-00-864-001)
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 420
Config-1 Nov 01/08
CES
Subtask 29-13-49-941-066
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that the container is below the hydraulic pump to collect
the remaining hydraulic fluid in the suction hose/tube (20).
Subtask 29-13-49-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-420-055
(1) Remove the protective covers from the tee-fitting, the ends of the
pressure hose/tube (20), the fluid disconnect panel and the union in
the hydraulic pump.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 421
Config-1 Nov 01/08
CES
(2) Loosely connect the pressure hose/tube (20) to the fluid disconnect
panel. Do not TORQUE the coupling nut at this time.
(3) Attach the pressure hose/tube (20) to the higher bracket with the
clamp (15), the bolt (5) and the washer (10). Do not TORQUE the bolt
at this time.
(5) Attach the pressure hose/tube (20) to the two channels with the
clamps (15), the bolts (5) and the washers (10). Do not TORQUE the
bolts at this time.
(6) Attach the pressure hose/tube (20) to the lower bracket with the
clamps (15), the bolts (5) and the washer (10). Do not TORQUE the
bolt at this time.
(a) Remove the bolt (25), the washer (30) and the nut (35) from the
band on the center mount clamp (40).
(b) Open the band on the clamp (40) and put the pressure hose/tube
(10) into its hole in the insert.
(c) Put the band on the insert and install the bolt (25), the washer
(30) and the nut (35).
(d) Make sure that the center mount clamp (40) is installed at a
distance of 338 mm (13.3070 in.) below the flange of the pressure
hose/tube.
(e) TORQUE the nut (35) to between 0.23 and 0.28 m.daN (20.35 and
24.77 lbf.in).
(8) Loosely connect the pressure hose/tube (20) to the union on the
hydraulic pump. Do not TORQUE the nut at this time.
(9) Make sure that the pressure hose/tube (20) is in the correct position
on the engine.
NOTE : Use a second wrench to hold the fittings when you TORQUE the
____
coupling nuts. This prevents damage to the hose/tube
assemblies.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 422
Config-1 Nov 01/08
CES
(10) TORQUE the coupling nuts on the two ends of the pressure hose/tube
(20) to between 9.66 and 10.6 m.daN (71.23 and 78.17 lbf.ft).
TORQUE the coupling nut on the pressure switch tube to between 2.42
and 2.76 m.daN (17.84 and 20.35 lbf.ft).
(11) TORQUE the bolts (5) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
Subtask 29-13-49-710-060
B. Operational Test
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engine 2, make sure that there are no
leaks from the suction hose/tube.
(4) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-13-49-410-063
A. Close Access
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 423
Config-1 Nov 01/08
CES
TASK 29-13-49-000-003
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 424
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-49-860-073
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-067
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the top case drain hose/tube (20) connection to
the hydraulic filter assembly to collect the remaining fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 425
Config-1 Nov 01/08
CES
Subtask 29-13-49-010-065
C. Get Access
Subtask 29-13-49-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-020-056
(1) Disconnect the case drain hose/tube (20) from the hydraulic filter
assembly and let the fluid flow in the container.
NOTE : Use a second wrench to hold the union on the filter assembly
____
when you loosen the coupling nut on the case drain hose/tube
(20).
(2) Remove the bolt (25), the washer (10) and the clamp (15) that attach
the case drain hose/tube (20) to the lower channel.
(3) Remove the bolt (5), the washer (10) and the clamp (15) that attach
the case drain hose/tube (20) to the higher channel.
(4) Remove the bolt (5), the washer (10) and the clamp (15) that attach
the case drain hose/tube (20) to the higher bracket.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 426
Config-1 Nov 01/08
CES
Top Case Drain Hose/Tube Assembly
Figure 405/TASK 29-13-49-991-908
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 427
Config-1 Nov 01/08
CES
(5) Disconnect the pressure relief valve tube from the tee-fitting on the
case drain hose/tube (20).
NOTE : Use a second wrench to hold the flats on the tee-fitting when
____
you loosen the coupling nut on the pressure relief valve tube.
(6) Disconnect the case drain hose/tube (20) from the fluid disconnect
panel at the top of the engine.
(7) Remove the case drain hose/tube (20) from the engine.
(8) Put protective covers on the case drain hose/tube (20), the union in
the filter assembly, the pressure relief valve tube and the fitting
on the fluid disconnect panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 428
Config-1 Nov 01/08
CES
TASK 29-13-49-400-003
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 429
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-074
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 430
Config-1 Nov 01/08
CES
Subtask 29-13-49-941-068
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that the container is below the top case drain hose/tube
(20) connection to the hydraulic filter assembly to collect the
remaining fluid.
Subtask 29-13-49-865-056
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-420-056
(1) Remove the protective covers from the case drain hose/tube (20), the
filter assembly, the pressure relief valve tube and the fluid
disconnect panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 431
Config-1 Nov 01/08
CES
(2) Loosely connect the top case drain hose/tube (20) to the fluid
disconnect panel. Do not TORQUE the coupling nut at this time.
(3) Loosely connect the case drain hose/tube (20) to the hydraulic filter
assembly. Do not TORQUE the coupling nut at this time.
(4) Attach the case drain hose/tube (20) to the higher bracket with the
clamp (15), the bolt (5) and the washer (10). Do not TORQUE the bolt
at this time.
(5) Attach the case drain hose/tube (20) to the higher channel with the
clamp (15), the bolt (5) and the washer (10). Do not TORQUE the bolts
at this time.
(6) Attach the case drain hose/tube (20) to the lower channel with the
clamp (15), the bolt (25) and the washer (10). Do not TORQUE the
bolts at this time.
(7) Connect the pressure relief valve tube to the tee-fitting on the case
drain hose/tube (20). Do not TORQUE the coupling nut at this time.
(8) Make sure that the top case drain hose/tube (20) is in the correct
position on the engine.
NOTE : Use a second wrench to hold the fittings when you TORQUE the
____
coupling nuts. This prevents damage to the hose/tube
assemblies.
(9) TORQUE the coupling nuts of the drain hose/tube (20) to between 2.43
and 2.77 m.daN (17.92 and 20.42 lbf.ft) .
(10) TORQUE the coupling nut of the pressure relief valve tube to between
2.43 and 2.77 m.daN (17.92 and 20.42 lbf.ft).
(11) TORQUE the bolts (5) and (25) to between 0.23 and 0.28 m.daN (20.35
and 24.77 lbf.in).
Subtask 29-13-49-710-061
B. Operational Test
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
11-00-710-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 432
Config-1 Nov 01/08
CES
(3) During the dry motoring of the engine 2, make sure that there are no
leaks from the suction hose/tube.
(4) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-13-49-410-064
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 433
Config-1 Nov 01/08
CES
TASK 29-13-49-000-004
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 434
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-49-860-075
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-069
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the lower case drain hose (5) connection to the
hydraulic pump to collect the remaining fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 435
Config-1 Nov 01/08
CES
Subtask 29-13-49-010-066
C. Get Access
Subtask 29-13-49-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-020-064
(1) Disconnect the lower case drain hose (5) from the union in the
hydraulic pump and let the fluid flow in the container.
NOTE : Use a second wrench to hold the union on the hydraulic pump
____
when you loosen the coupling nut on the lower case drain hose.
(2) Remove the bolt (10), the washer (15) and the nut (20) from the band
of the clamp (25).
(3) Open the band of the center mount clamp (25) and remove the lower
case drain hose (5) from the insert. Put the band on the insert and
install the bolt (10), the washer (15) and the nut (20).
(4) Disconnect the lower case drain hose (5) from the hydraulic filter
assembly.
(5) Remove the lower case drain hose (5) from the engine.
(6) Put protective covers on the hydraulic filter assembly, the union in
the hydraulic pump and on the lower case drain hose (5).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 436
Config-1 Nov 01/08
CES
Lower Case Drain Hose/Tube Assembly
Figure 406/TASK 29-13-49-991-909
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 437
Config-1 Nov 01/08
CES
TASK 29-13-49-400-004
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 438
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-076
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 439
Config-1 Nov 01/08
CES
Subtask 29-13-49-941-070
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that the container is below the lower case drain hose (5)
connection to the hydraulic pump to collect the remaining fluid.
Subtask 29-13-49-865-058
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 440
Config-1 Nov 01/08
CES
4. Procedure
_________
Subtask 29-13-49-420-057
(1) Remove the protective covers from the lower case drain hose (5), the
hydraulic filter assembly and the union in the hydraulic pump.
(2) Loosely connect the lower case drain hose (5) to the hydraulic filter
assembly. Do not TORQUE the coupling nut at this time.
(3) Loosely connect the lower case drain hose (5) to the union in the
hydraulic pump. Do not TORQUE the coupling nut at this time.
(a) Remove the bolt (10), the washer (15) and the nut (20) from the
band on the center mount clamp (25).
(b) Open the band on the center mount clamp (25) and put the lower
case drain hose (5) into the hole in the insert.
(c) Put the band on the insert and install the bolt (10), the washer
(15) and the nut (20).
(d) Make sure that the center mount clamp is installed at a distance
of 338 mm (13.3070 in.) below the flange of the suction
hose/tube.
(e) TORQUE the nut (20) to between 0.23 and 0.28 m.daN (20.35 and
24.77 lbf.in).
(5) Make sure that the lower case drain hose (5) is in the correct
position.
NOTE : Use a second wrench to hold the fittings when you TORQUE the
____
coupling nuts. This prevents damage to the hose.
(6) TORQUE the coupling nuts of the lower case drain hose (5) to between
2.43 and 2.77 m.daN (17.92 and 20.42 lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 441
Config-1 Nov 01/08
CES
Subtask 29-13-49-710-062
B. Operational Test
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engine 2, make sure that there are no
leaks from the suction hose/tube.
(4) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-13-49-410-065
A. Close Access
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 442
Config-1 Nov 01/08
CES
TASK 29-13-49-000-005
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 443
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-49-860-077
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-071
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the hydraulic low-pressure switch tube (15) to
collect the remaining fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 444
Config-1 Nov 01/08
CES
Subtask 29-13-49-010-067
C. Get Access
Subtask 29-13-49-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-020-066
(1) Disconnect the low-pressure switch tube (15) from the pressure
hose/tube and let the fluid flow in the container.
(2) Disconnect the low-pressure switch tube (15) from the hydraulic
low-pressure switch.
NOTE : Use a second wrench to hold the pressure switch when you
____
loosen the coupling nut on the tube.
(3) Remove the bolt (5) and the washer (10) that attach the clamps (20)
to the channel. Remove the clamp (20) from the low-pressure switch
tube (15).
(4) Remove the low-pressure switch tube (15) from the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 445
Config-1 Nov 01/08
CES
Hydraulic Low-Pressure Switch Tube
Figure 407/TASK 29-13-49-991-910
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 446
Config-1 Nov 01/08
CES
(5) Put protective covers on the low-pressure switch tube (15), the
fitting on the pressure hose/tube and the hydraulic low-pressure
switch.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 447
Config-1 Nov 01/08
CES
TASK 29-13-49-400-005
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 448
Config-1 Nov 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-078
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 449
Config-1 Nov 01/08
CES
Subtask 29-13-49-941-072
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that the container is below the hydraulic low-pressure
switch tube (15) to collect the remaining fluid.
Subtask 29-13-49-865-060
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-420-058
(1) Remove the protective covers from the hydraulic low-pressure switch
tube (15), the fitting on the pressure hose/tube and the hydraulic
low-pressure switch.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 450
Config-1 Nov 01/08
CES
(2) Loosely connect the low-pressure switch tube (15) to the pressure
hose/tube.
(3) Loosely connect the low-pressure switch tube (15) to the hydraulic
low-pressure switch.
(4) Install the clamp (20) on the low-pessure switch tube (15). Attach
the two tubes to the channel with the bolt (5), the washer (10) and
the clamps (20).
(5) Make sure that the low-pressure switch tube (15) is in the correct
position on the engine.
NOTE : Use a second wrench to hold the fittings when you TORQUE the
____
coupling nuts. This prevents damage to the tube assemblies.
R (6) TORQUE the coupling nut on the low-pressure switch (15) to between
R 380 and 405 lbf.in (4.29 and 4.57 m.daN).
(7) TORQUE the coupling nut on the pressure hose/tube to between 2.42 and
2.76 m.daN (17.84 and 20.35 lbf.ft)
(8) TORQUE the bolt (5) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
Subtask 29-13-49-710-063
B. Operational Test
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engine 2, make sure that there are no
leaks from the hydraulic low-pressure switch tube.
(4) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) or (Ref. TASK 12-12-29-611-002).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 451
Config-1 Nov 01/09
CES
5. Close-up
________
Subtask 29-13-49-410-066
A. Close Access
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 452
Config-1 Nov 01/08
CES
TASK 29-13-49-000-006
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 453
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-49-860-079
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-073
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the higher pressure relief valve hose/tube (25)
to collect the remaining fluid.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 454
Config-1 Nov 01/08
CES
Subtask 29-13-49-010-068
C. Get Access
(2) Put the access platform in position at the left fan-cowl door 447AL.
Subtask 29-13-49-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-020-067
(1) Disconnect the higher pressure relief valve hose/tube (25) from the
lower pressure relief valve tube (30) and let the fluid flow in the
container.
NOTE : Use a second wrench to hold the lower pressure relief valve
____
tube when you loosen the coupling nut on the higher pressure
relief valve tube.
(2) Disconnect the pressure relief valve hose/tube (25) from the pressure
relief valve interface.
(3) Remove the bolts (5), the washers (10), the nuts (15) and the clamps
(20) that attach the pressure relief valve hose/tube (25) to the
engine brackets at the flange STA.199(A2).
(4) Remove the pressure relief valve hose/tube (25) from the engine.
(5) Put protective covers on the pressure relief valve tube (30), the
fitting on the top case drain hose/tube and the pressure relief valve
hose/tube (25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 455
Config-1 Nov 01/08
CES
Pressure Relief Valve Hose/Tube
Figure 408/TASK 29-13-49-991-911
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 456
Config-1 Nov 01/08
CES
Pressure Relief Valve Hose/Tube
Figure 409/TASK 29-13-49-991-912
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 457
Config-1 Nov 01/08
CES
(6) Put a container below the lower pressure relief valve tube (30) to
collect the remaining fluid.
(7) Disconnect the lower pressure relief valve tube (30) from the top
case drain hose/tube and let the fluid flow in the container.
NOTE : Use a second wrench to hold the fitting on the case drain tube
____
when you loosen the coupling nut on the pressure relief valve
tube.
(8) If not done before, disconnect the lower pressure relief valve tube
(30) from the upper pressure relief valve hose/tube (25).
NOTE : Use a second wrench to hold the lower pressure relief valve
____
tube when you loosen the coupling nut on the higher pressure
relief valve tube.
(9) Remove the bolt (5), the washer (10), the nut (15) and the clamp (20)
that attach the lower pressure relief valve tube to the engine
bracket at the flange STA.199(A2).
(10) Remove the bolt (5), the washer (10), the nut (15) and the clamp (20)
that attach the lower pressure relief valve tube to the engine
bracket at flange STA.185(B5).
(11) Remove the lower pressure relief valve tube (30) from the engine.
(12) Put protective covers on the lower pressure relief valve tube (30),
the fitting on the top case drain hose/tube and the higher pressure
relief valve hose/tube (25).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 458
Config-1 Nov 01/08
CES
TASK 29-13-49-400-006
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 459
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-080
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that an access platform is in position at the engine 1(2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 460
Config-1 Nov 01/08
CES
Subtask 29-13-49-941-074
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the higher pressure relief valve
hose/tube (25) to collect the remaining fluid.
Subtask 29-13-49-865-062
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-420-059
(1) Remove the protective covers from the higher pressure relief valve
hose/tube (25), the lower pressure relief valve tube (30) and the
pressure relief valve interface.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 461
Config-1 Nov 01/08
CES
(2) Loosely connect the higher pressure relief valve hose/tube (25) to
the lower pressure relief valve tube (30).
(3) Loosely connect the higher pressure relief valve tube (25) to the
pressure relief valve interface.
(4) Attach the higher pressure relief valve tube (25) to the engine
brackets at the flange STA.199(A2). Install the bolts (5), the
washers (10), the nuts (15) and the clamps (20) (3 positions).
(5) Make sure that the higher pressure relief valve tube (25) is in the
correct position on the engine.
(6) TORQUE the coupling nuts on the higher pressure relief valve tube
(25) to between 1.70 and 1.82 m.daN (12.53 and 13.42 lbf.ft).
NOTE : Use a second wrench to hold the lower pressure relief valve
____
tube and the pressure relief valve interface fitting when you
TORQUE the coupling nuts.
(7) TORQUE the nuts (15) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
(8) Remove the protective covers from the lower pressure relief valve
tube (30), the fitting on the top case drain hose/tube and the higher
pressure relief valve hose/tube (25).
(9) If not done before, loosely connect the lower pressure relief valve
tube (30) to the higher pressure relief valve hose/tube (25).
(10) Loosely connect the lower pressure relief valve tube (30) to the
fitting on the top case drain hose/tube.
(11) Attach the lower pressure relief valve tube (30) to the engine
bracket at the flange STA.199(A2). Install the bolt (5), the washer
(10), the nut (15) and the clamp (20).
(12) Attach the lower pressure relief valve tube (30) to the engine
bracket at the flange STA.185(B5). Install the bolt (5), the washer
(10), the nut (15) and the clamp (20).
(13) Make sure that the lower pressure relief valve tube (30) is in the
correct position on the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 462
Config-1 Nov 01/08
CES
(14) If not done before, TORQUE the coupling nut on the higher pressure
relief valve to between 1.70 and 1.82 m.daN (12.53 and 13.42 lbf.ft).
NOTE : Use a second wrench to hold the lower pressure relief valve
____
tube when you TORQUE the coupling nut on the higher pressure
relief valve tube.
(15) TORQUE the coupling nut on the lower pressure relief valve tube (30)
to between 0.96 and 1.13 m.daN (84.95 and 99.99 lbf.in).
NOTE : Use a second wrench to hold the fitting on the top case drain
____
tube when you TORQUE the coupling nut on the lower pressure
relief valve tube.
(16) TORQUE the nuts (15) to between 0.23 and 0.28 m.daN (20.35 and 24.77
lbf.in).
Subtask 29-13-49-710-064
B. Operational Test
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring of the engine 2, make sure that there are no
leaks from the suction hose/tube.
(4) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001) (Ref. TASK 12-12-29-611-002).
5. Close-up
________
Subtask 29-13-49-410-067
A. Close Access
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 463
Config-1 Nov 01/08
CES
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 464
Config-1 Nov 01/08
CES
TASK 29-13-49-000-007
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 465
Config-1 Nov 01/08
CES
3. __________
Job Set-up
Subtask 29-13-49-860-081
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-081
B. Safety Precautions
(2) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 2.
(6) Put a container below the tee fitting on the upper case drain tube.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 466
Config-1 Nov 01/08
CES
Subtask 29-13-49-865-063
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
Subtask 29-13-49-010-069
D. Get Access
4. Procedure
_________
Subtask 29-13-49-020-068
(1) Disconnect the tube (15) from the tee fitting on the upper case drain
tube. Let the fluid drain into the container below the tee fitting.
(2) Remove the bolt (5), washer (20), nut (25), and clamp (10) that
attach the tube (15) to the bracket at engine flange STA185 (B5).
(3) Remove the bolt (5), washer (20), nut (25), and clamp (10) that
attach the tube (15) to the bracket at engine flange STA199 (A2).
(5) Remove the bolts (5), washers (20), nuts (25), and clamps (10) that
attach the tube (30) to the brackets at engine flange STA199 (A2). (3
locations)
(7) Put protective covers on the tubes, the HCU, and the tee fitting.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 467
Config-1 Nov 01/08
CES
Check Valve Restrictor Tubes
Figure 410/TASK 29-13-49-991-913- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 468
Config-1 Nov 01/08
CES
Check Valve Restrictor Tubes
Figure 410/TASK 29-13-49-991-913- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 469
Config-1 Nov 01/08
CES
(8) Remove the tubes (15) and (30) from the engine.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 470
Config-1 Nov 01/08
CES
TASK 29-13-49-400-007
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 471
Config-1 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-082
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
Subtask 29-13-49-941-082
B. Safety Precautions
(2) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 472
Config-1 Nov 01/08
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/2 pushbutton
switch is off.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 2.
Subtask 29-13-49-865-064
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
Subtask 29-13-49-010-070
D. Get Access
(3) Make sure that the access platform is in position at the engine.
4. Procedure
_________
Subtask 29-13-49-420-070
(1) Connect the tube (30) to the HCU. Do not torque the coupling nut at
this time.
(2) Put the clamps (10) on the tube (30). Install the bolts (5), washers
(20) and nuts (25) that attach the clamps to the engine brackets at
the flange STA199 (A2). (3 locations). Do not torque the nuts at this
time.
(3) Connect the tube (30) to the tube (15). Do not torque the coupling
nut at this time.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 473
Config-1 Nov 01/08
CES
(4) Put the clamp (10) on the tube (15). Install the bolt (5), washer
(20) and nut (25) that attach the clamp to the engine bracket at the
flange STA199 (A2). Do not torque the nuts at this time.
(5) Put the clamp (10) on the tube (15). Install the bolt (5), washer
(20) and nut (25) that attach the clamp to the engine bracket at the
flange STA185 (B5). Do not torque the nuts at this time.
(6) Connect the tube (15) to the tee fitting on the upper case drain
tube. Do not torque the coupling nut at this time.
(7) Make sure that the tubes (15) and (30) are correctly aligned with
each other, the HCU and the tee fitting on the upper case drain tube.
(8) TORQUE the coupling nut on the tube (15) to between 135 and 145
lbf.in (1.52 and 1.63 m.daN).
NOTE : Use a second wrench to hold the tee fitting when you torque
____
the tube coupling nut.
(9) TORQUE the coupling nuts on the two ends of the tube (30) to between
85 and 100 lbf.in (0.96 and 1.13 m.daN).
NOTE : Use a second wrench to hold the tube (15) and the fitting on
____
the HCU when you torque the tube coupling nut.
(10) TORQUE the nut (25) to between 20 and 25 lbf.in (0.22 and 0.28
m.daN).
5. Close-up
________
Subtask 29-13-49-860-083
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 474
Config-1 Nov 01/08
CES
Subtask 29-13-49-410-069
B. Close Access
Subtask 29-13-49-942-066
C. Safety Precautions
Subtask 29-13-49-865-065
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 475
Config-1 Nov 01/08
CES
TASK 29-13-49-000-008
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 476
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-088
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 477
Config-1 Nov 01/08
CES
Subtask 29-13-49-941-088
B. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Yellow hydraulic
system.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 478
Config-1 Nov 01/08
CES
Subtask 29-13-49-865-079
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-13-49-010-081
D. Get Access
(2) Put an access platform in position at the zones 420 and 480.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 479
Config-1 Feb 01/09
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399,
R Subtask 29-13-49-010-081-A
R D. Get Access
R (2) Put an access platform in position at the zones 420 and 480.
Subtask 29-13-49-040-056
E. Make the Thrust Reverser Unserviceable for Maintenance (Ref. TASK 78-30-
00-481-041).
Subtask 29-13-49-020-088
F. Removal of Components
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 480
Config-1 Feb 01/09
CES
(4) Remove the bleed-air precooler exchanger (Ref. TASK 36-11-42-000-
001).
4. Procedure
_________
Subtask 29-13-49-020-089
(a) Disconnect the suction pipe (1) from the hose (14).
(b) Disconnect the pressure pipe (2) from the hose (15).
(c) Disconnect the case drain pipe (3) from the pipe (12).
(d) Disconnect the return pipe (4) from the hose (13).
(a) Removal of the half clamp blocks (22) and (23) (detail C):
1
_ Remove the bolts (24) and the washers (25).
2
_ Remove the bolts (16) and the nuts (21) from the brackets
(20).
3
_ Remove the brackets (20).
4
_ Remove the bolts (17) and the nuts (19).
5
_ Remove the half clamp blocks (22) and (23) from the RIB 10.
6
_ Remove and keep the bushings (18).
(b) Removal of the clamp blocks (27), (28), and (29) (detail D):
1
_ Remove the bolts (31), the washers (30) and the clamp block
(29).
2
_ Move axially the clamp block (28) and remove it.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 481
Config-1 Feb 01/09
R
CES
Middle Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic System
in the Engine Pylon
Figure 411/TASK 29-13-49-991-914- 12 (SHEET 1)
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49 Page 482
Config-1 Nov 01/08
CES
Middle Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic System
in the Engine Pylon
Figure 411/TASK 29-13-49-991-914- 22 (SHEET 2)
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49 Page 483
Config-1 Nov 01/08
CES
3
_ Move axially the clamp block (27) and remove it from the
bracket (26).
4
_ Remove and keep the bushings (32).
(c) Removal of the clamp blocks (45), (46), (47), (52), (53), and
(54) (detail E):
1
_ Remove the bolts (59) and the washers (60).
2
_ Remove the bolts (57), the washers (56) and the nuts (50).
3
_ Remove the cover (58).
4
_ Remove the spacers (55), (61) and the clamp block (45).
5
_ Move axially the clamp block (46) and remove it.
6
_ Move axially the clamp block (47) and remove it from the
bracket (48).
7
_ Remove the clamp block (54).
8
_ Move axially the clamp block (53) and remove it.
9
_ Move axially the clamp block (52).
10
__ Remove the clamp block (52) and the plate (51).
11
__ Remove and keep the bushings (44) and (49).
(d) Removal of the clamp blocks (37), (38) and (39) (detail F):
1
_ Remove the bolts (40) and the washers (41).
2
_ Remove the bolts (42), the washers (43) and the nuts (36).
3
_ Remove the bracket (33).
4
_ Remove the clamp block (39).
5
_ Move axially the clamp block (38) and remove it.
6
_ Move axially the clamp block (37) and remove it from the
bracket (35).
7
_ Remove and keep the bushings (34).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 484
Config-1 Feb 01/09
R
CES
(3) Disconnection of the middle pressure/suction/case drain/return piping
at the upper front spar:
(a) Remove the bolts (10), the washers (11) and the nuts (5).
(c) Disconnect the pressure pipe (2) from the pressure pipe (8).
(d) Disconnect the case drain pipe (3) from the case drain pipe (7).
(e) Disconnect the return pipe (4) from the return pipe (6).
(a) Remove the suction pipe (1) from the engine pylon.
(b) Remove the pressure pipe (2) from the engine pylon.
(c) Remove the case drain pipe (3) from the engine pylon.
(d) Remove the return pipe (4) from the engine pylon.
Subtask 29-13-49-020-090
(a) Removal of the clamp blocks (23), (24) and (25) (detail C):
1
_ Remove the bolts (22) and the nuts (26).
2
_ Remove the clamp blocks (23), (24) and (25) from the
longitudinal bulkhead (30).
3
_ Remove and retain the bushings (21).
(b) Removal of the half clamp blocks (33) and (35) (detail D):
1
_ Remove the bolts (31) and the washers (30) from the bracket
(32).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 485
Config-1 Feb 01/09
R
CES
Forward Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic
System in the Engine Pylon
Figure 412/TASK 29-13-49-991-915- 12 (SHEET 1)
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49 Page 486
Config-1 Nov 01/08
CES
Forward Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic
System in the Engine Pylon
Figure 412/TASK 29-13-49-991-915- 22 (SHEET 2)
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49 Page 487
Config-1 Nov 01/08
CES
2
_ Remove the bolts (29) and the washers (28) from the half clamp
block (33).
3
_ Remove the half clamp blocks (33) and (35).
4
_ Remove and retain the obturator (36).
(b) Disconnect the suction pipe (5) from the quick-release coupling
(14).
(e) Disconnect the pressure pipe (4) from the quick-release coupling
(13).
(g) Disconnect the case drain pipe (3) from the hose (12).
(c) Disconnect the pressure pipe (4) from the pipe (19).
(d) Disconnect the case drain pipe (3) from the pipe (20).
(e) Remove the bolt (38), the washer (41) and the nut (40).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 488
Config-1 Feb 01/09
R
CES
(4) Removal of the forward pressure/suction/case drain/return piping:
(a) Remove the suction pipe (5) from the engine pylon.
(b) Remove the pressure pipe (4) from the engine pylon.
(c) Remove the case drain pipe (3) from the engine pylon.
(d) Remove the return pipe (2) from the engine pylon.
Subtask 29-13-49-020-091
(3) Disconnect the pump delivery hose (1) from the wing pipe (13) and the
middle pipe (5).
(4) Remove the pump delivery hose (1) from the pylon.
(5) Disconnect the pump suction hose (2) from the wing pipe (12) and the
middle pipe (6).
(6) Remove the pump suction hose (2) from the pylon.
(9) Disconnect the pump-case drain hose (4) from the wing pipe (11) and
the middle pipe (8).
(10) Remove the pump-case drain hose (4) from the pylon.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 489
Config-1 Feb 01/09
R
CES
Aft Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic System in
the Engine Pylon
Figure 413/TASK 29-13-49-991-916
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49 Page 490
Config-1 Feb 01/09
R
CES
TASK 29-13-49-400-008
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 491
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 492
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-089
(1) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that warning notice(s) are in position to tell persons not
to pressurize the Yellow hydraulic system:
- On the HYD section of the overhead panel 40VU
- On the ground service panel 198CB.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 493
Config-1 Nov 01/08
CES
(7) Make sure that a warning notice is in position on the access door
195BB to tell persons not to pressurize the Yellow hydraulic
reservoir.
Subtask 29-13-49-865-080
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-13-49-010-082
C. Get Access
(1) Make sure that the left fan cowl is open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM2
447AL.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 494
Config-1 Feb 01/09
CES
(2) Make sure that an access platform is in position at the zones 420 and
480.
R Subtask 29-13-49-010-082-A
R C. Get Access
R (1) Make sure that the left fan cowl is open (Ref. TASK 71-13-00-010-
R 040):
R - FOR 1000EM2
R 447AL.
R (2) Make sure that an access platform is in position at the zones 420 and
R 480.
Subtask 29-13-49-040-057
D. Make the Thrust Reverser Unserviceable for Maintenance (Ref. TASK 78-30-
00-481-041).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 495
Config-1 Feb 01/09
CES
Subtask 29-13-49-020-092
E. Removal of Components
(a) Make sure that the aft movable fairing is removed (Ref. TASK 54-
55-00-000-001).
(b) Make sure that the lower fairing is removed (Ref. TASK 54-56-00-
000-002).
(c) Make sure that the aft fixed fairing is removed (Ref. TASK 54-54-
00-000-001).
(2) Make sure that the fire extinguisher bottles are removed (Ref. TASK
26-21-41-000-001).
4. Procedure
_________
Subtask 29-13-49-420-084
(4) Make sure that the hydraulic line end-fittings are serviceable.
(5) Put the pump delivery hose (1) in position in the engine pylon.
(6) Connect the pump delivery hose (1) to the wing pipe (13) and the
middle pipe (5).
(7) TORQUE the pump delivery hose (1) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 496
Config-1 Feb 01/09
R
CES
(8) Put the pump suction hose (2) in position in the engine pylon.
(9) Connect the pump suction hose (2) to the wing pipe (12) and the
middle pipe (6).
(10) TORQUE the pump suction hose (2) to between 21.5 and 23.7 m.daN
(158.55 and 174.77 lbf.ft).
(11) Put the return hose (3) of the thrust-reverser hydraulic control-unit
in position in the engine pylon.
(15) Put the pump-case drain hose (4) in position in the engine pylon.
(16) Connect the pump-case drain hose (4) to the wing pipe (11) and the
middle pipe (8).
(17) TORQUE the pump-case drain hose (4) to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
Subtask 29-13-49-420-085
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 497
Config-1 Feb 01/09
R
CES
(4) Make sure that the hydraulic line end-fittings are serviceable.
(a) Put the return pipe (2) in position in the engine pylon.
(b) Put the case drain pipe (3) in position in the engine pylon.
(c) Put the pressure pipe (4) in position in the engine pylon.
(d) Put the suction pipe (5) in position in the engine pylon.
(c) Install the bolt (38), the washer (41) and the nut (40).
(d) Connect the case drain pipe (3) to the pipe (20).
(a) Connect the case drain pipe (3) to the hose (12).
(b) Install the washers (9), the bolts (8) and tighten.
(c) Connect the pressure pipe (4) to the quick-release coupling (13).
(g) Connect the suction pipe (5) to the quick-release coupling (14).
(h) Install the washers (16), the bolts (15) and tighten.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 498
Config-1 Feb 01/09
R
CES
(8) Installation of the pipe clamp blocks:
(a) Installation of the half clamp blocks (33) and (35) (detail D):
1
_ Install the obturator (36) and the half clamp blocks (33) and
(35).
2
_ Seal the half clamp blocks (33) and (35) with BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-004).
3
_ Install the bracket (32) on the clamp block.
4
_ Install the bolts (29), the washers (28) and tighten.
5
_ Install the bolts (31), the washers (30) and tighten.
(b) Installation of the clamp blocks (23), (24) and (25) (detail C):
1
_ Install the bushings (21).
2
_ Install the clamp blocks (23), (24) and (25) on the
longitudinal bulkhead (27).
3
_ Install the nuts (26), the bolts (22) and tighten.
Subtask 29-13-49-420-086
(4) Make sure that the hydraulic line end-fittings are serviceable.
(a) Put the return pipe (4) in position in the engine pylon.
(b) Put the case drain pipe (3) in position in the engine pylon.
(c) Put the pressure pipe (2) in position in the engine pylon.
(d) Put the suction pipe (1) in position in the engine pylon.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 499
Config-1 Feb 01/09
R
CES
(6) Connection of the middle pressure/suction/case drain/return piping at
the upper front spar:
(b) Connect the pressure pipe (2) to the pressure pipe (8).
(c) Connect the case drain pipe (3) to the case drain pipe (7).
(d) Connect the return pipe (4) to the return pipe (6).
(e) Install the bolts (10), the washers (11), the nuts (5) and
tighten.
(f) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) to the
bolts (10) and the nuts (5).
(a) Installation of the clamp blocks (37), (38) and (39) (detail F):
1
_ Install the bushings (34).
2
_ Install the clamp block (37) on the bracket (35).
3
_ Install the clamp blocks (38) and (39).
4
_ Install the bracket (33).
5
_ Install the bolts (42), the washers (43), the nuts (36) and
tighten.
6
_ Install the bolts (40), the washers (41) and tighten.
1
_ Install the bushings (44) and (49).
2
_ Install the plate (51) and the clamp block (52).
3
_ Install the clamp blocks (53) and (54).
4
_ Install the clamp block (47) on the bracket (48).
5
_ Install the clamp blocks (46) and (45).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A400
Config-1 Feb 01/09
R
CES
6
_ Install the spacers (55) and (61).
7
_ Install the cover (58).
8
_ Install the bolts (59) and the washers (60).
9
_ Install the bolts (57), the washers (56) and the nuts (50).
10
__ Tighten the bolts (59) and the nuts (50).
(c) Installation of the clamp blocks (27), (28) and (29) (detail D):
1
_ Install the bushings (32).
2
_ Install the clamp block (27) on the bracket (26).
3
_ Install the clamp blocks (28) and (29).
4
_ Install the washers (30), the bolts (31) and tighten.
(d) Installation of the half clamp blocks (22) and (23) (detail C):
1
_ Install the bushings (18).
2
_ Install the half clamp blocks (22) and (23) on the RIB 10.
3
_ Install the bolts (17) and the nuts (19).
4
_ Install the brackets (20).
5
_ Install the bolts (16) and the nuts (21) on the brackets (20).
6
_ Install the bolts (24) and the washers (25).
7
_ Tighten the nuts (19) and (21) and the bolts (24).
(b) Connect the case drain pipe (3) to the pipe (12).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A401
Config-1 Feb 01/09
R
CES
(9) At the upper front spar:
(a) TORQUE the coupling nut of the return pipe (6) to between 7.5 and
8.3 m.daN (55.30 and 61.20 lbf.ft).
(b) TORQUE the coupling nut of the case drain pipe (7) to between 2.9
and 3.2 m.daN (21.38 and 23.59 lbf.ft).
(c) TORQUE the coupling nut of the pressure pipe (8) to between 9.7
and 10.7 m.daN (71.53 and 78.90 lbf.ft).
(d) TORQUE the coupling nut of the suction pipe (9) to between 15.8
and 18.1 m.daN (116.51 and 133.48 lbf.ft).
Subtask 29-13-49-440-053
Subtask 29-13-49-420-087
E. Installation of Components
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A402
Config-1 Feb 01/09
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
R 401-499,
Subtask 29-13-49-410-078
R Subtask 29-13-49-410-078-A
Subtask 29-13-49-865-081
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3701GD, 3801GX, 3802GX, 3803GX
FOR 1000EM1
2KS1, 4KS1
FOR 1000EM2
2KS2, 4KS2
Subtask 29-13-49-710-068
H. Do the Operational Test of the Yellow Hydraulic System (Ref. TASK 29-13-
00-710-002).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A403
Config-1 Feb 01/09
CES
5. Close-up
________
Subtask 29-13-49-410-079
A. Close Access
Subtask 29-13-49-942-070
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-49-862-053
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A404
Config-1 Feb 01/09
R
CES
TASK 29-13-49-000-049
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A405
Config-1 May 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A406
Config-1 Nov 01/09
CES
3. __________
Job Set-up
Subtask 29-13-49-860-106
(3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-13-49-941-099
B. Safety Precautions
R (1) Make sure that the engine 2 shutdown occurred not less than 5 minutes
R before you do this procedure.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Yellow hydraulic
system.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A407
Config-1 May 01/09
CES
(6) On the overhead maintenance panel 50VU:
R - Make sure that the ON legend of the ENG FADEC GND PWR/2 pushbutton
R switch is off.
R - Put a warning notice in position to tell persons not to energize
R the FADEC 2.
Subtask 29-13-49-865-093
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
R
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM2
R 49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
R
Subtask 29-13-49-010-097
D. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A408
Config-1 May 01/09
CES
Subtask 29-13-49-040-064
(1) Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-
30-00-481-041).
Subtask 29-13-49-010-098
F. Get Access
Subtask 29-13-49-020-105
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A409
Config-1 Aug 01/09
CES
R HCU Pipe
Figure 414/TASK 29-13-49-991-320- 12 (SHEET 1)
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A410
Config-1 Aug 01/09
CES
R HCU Pipe
Figure 414/TASK 29-13-49-991-320- 22 (SHEET 2)
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A411
Config-1 Aug 01/09
CES
R (b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(5) Disconnect the two FWD parts of the engine fire-extinguishing pipe
(Ref. TASK 26-21-49-000-002).
(a) Remove the bolts, the washers and the nuts that attach the two
FWD parts of the pipe.
(b) Disconnect the two FWD parts from the other parts of the engine
fire-extinguishing pipe and put them down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A412
Config-1 Aug 01/09
CES
(7) Remove the control pipe.
(Ref. Fig. 414/TASK 29-13-49-991-320)
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the nut (3) and the washer (4) from the union (5).
Subtask 29-13-49-020-105-A
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A413
Config-1 Feb 01/10
R
CES
HCU Pipe
Figure 414A/TASK 29-13-49-991-320-A12 (SHEET 1)
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A414
Config-1 Nov 01/09
CES
HCU Pipe
Figure 414A/TASK 29-13-49-991-320-A22 (SHEET 2)
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A415
Config-1 Nov 01/09
CES
Support Plate
Figure 415/TASK 29-13-49-991-321
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A416
Config-1 Nov 01/09
CES
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(5) Disconnect the two FWD parts of the engine fire-extinguishing pipe
(Ref. TASK 26-21-49-000-002).
(a) Remove the bolts, the washers and the nuts that attach the two
FWD parts of the pipe.
(b) Disconnect the two FWD parts from the other parts of the engine
fire-extinguishing pipe and put them down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A417
Config-1 Feb 01/10
R
CES
(d) Disconnect the return pipe (27) from the thrust-reverser
hydraulic isolation-valve (33) and from the case drain pipe (1).
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the bolts (4) and the washers (3) from the union (5).
4. Procedure
_________
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A418
Config-1 Feb 01/10
R
CES
R **ON A/C 106-149, 155-199, 208-249, 251-299, 301-399, 401-499,
Subtask 29-13-49-020-106
(1) Remove the bolt (17) and the washer (16) from the clamp (15).
NOTE : The bolt (17) and the washer (16) are removed from the clamp
____
(13) in the step 3.G.(8).
(2) Disconnect the HCU pipe (14) from the pressure pipe (32).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A419
Config-1 Nov 01/09
CES
TASK 29-13-49-000-049- 01
Removal of the Yellow HCU Pipe for Flight without HCU Pipe Installed
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
To remove the HCU pipe when the spare HCU pipe is not available, to let the
aircraft go back to its main base.
NOTE : The thrust reverser of the related engine will be deactivated during
____
the flight.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A420
Config-1 Nov 01/09
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A421
Config-1 Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A422
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-113
(3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-13-49-941-105
B. Safety Precautions
(1) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A423
Config-1 Nov 01/09
R
CES
INTENTIONALLY BLANK
R
29-13-49
Page A424
Config-1 Nov 01/09
CES
INTENTIONALLY BLANK
R
29-13-49
Page A425
Config-1 Nov 01/09
CES
INTENTIONALLY BLANK
R
29-13-49
Page A426
Config-1 Nov 01/09
CES
R (4) Put a warning notice in position on the access door 195BB to tell
R persons not to pressurize the reservoir of the Yellow hydraulic
R system.
R Subtask 29-13-49-865-100
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 121VU HYDRAULIC/HYD POWER/Y 3803GX N30
R 123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R FOR 1000EM2
R 49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
R Subtask 29-13-49-010-106
R D. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A427
Config-1 Aug 01/09
CES
R Subtask 29-13-49-040-068
R (1) Do the deactivation of the thrust reverser system (Ref. TASK 78-30-
R 00-040-040).
R (2) Make an entry in the logbook to tell the crew that the thrust
R reverser of the related engine is deactivated.
R Subtask 29-13-49-010-107
R F. Get Access
R Subtask 29-13-49-020-113
R (b) Put blanking caps on the electrical connector of the harness and
R on the isolation valve.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A428
Config-1 Aug 01/09
CES
R (3) Disconnect the thrust-reverser hydraulic-supply hoses (Ref. TASK 29-
R 13-49-000-009).
R (b) At the the left bracket, disconnect the hose from the pylon tube.
R (c) Release the clamps that hold the five disconnected hoses.
R (4) Release the left and the right support plates in the pylon.
R (Ref. Fig. 415/TASK 29-13-49-991-321)
R (a) Remove the bolts (3), the washers (2) and the nuts (1) that
R attach the plate (5) to the structure (4).
R (a) Remove the bolts, the washers and the nuts that attach the FWD
R end of the pipe.
R (b) Disconnect the FWD end of the engine fire-extinguishing pipe and
R put it down on the fan case.
R (a) Remove the bolt (21), the washer (22) and the nut (18) from the
R clamp (20).
R (c) Remove the bolt (28) and the washer (29) from the clamp (30).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A429
Config-1 Aug 01/09
CES
(7) Remove the control pipe.
(Ref. Fig. 414/TASK 29-13-49-991-320)
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the nut (3) and the washer (4) from the union (5).
Subtask 29-13-49-020-113-A
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A430
Config-1 Nov 01/09
CES
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(a) Remove the bolts, the washers and the nuts that attach the FWD
end of the pipe.
(b) Disconnect the FWD end of the engine fire-extinguishing pipe and
put it down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A431
Config-1 Nov 01/09
CES
(e) Put blanking plugs on the disconnected line ends.
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the bolts (4) and the washers (3) from the union (5).
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A432
Config-1 Nov 01/09
CES
R
Subtask 29-13-49-020-114
(1) Remove the bolt (17) and the washer (16) from the clamp (15).
NOTE : The bolt (17) and the washer (16) are removed from the clamp
____
(13) in the step 3.G.(8).
(2) Disconnect the HCU pipe (14) from the pressure pipe (32).
Subtask 29-13-49-420-105
(2) Install the blanking cap MS21914-8J on the coupling of the pressure
pipe (32) and TORQUE to between 1.2 and 1.5 m.daN (106.19 and 132.74
lbf.in).
(3) Install the blanking cap MS21914-6J on the outlet port of the
hydraulic filter canister (11) and TORQUE to between 0.5 and 0.8
m.daN (44.24 and 70.79 lbf.in).
(4) Put a mark on the two blanking caps after you torque them (Ref. TASK
20-23-22-910-001).
(5) Do an inspection of the blanking caps after 5 days to make sure that
they are not loose and that the marks are aligned.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A433
Config-1 Nov 01/09
CES
**ON A/C 001-049, 051-099, 101-105, 151-154, 201-207,
Subtask 29-13-49-420-106
(b) Install the nut (3) and the washer (4) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23), the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A434
Config-1 Nov 01/09
CES
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the FWD end of the engine fire-extinguishing pipe (Ref. TASK
26-21-49-400-002).
(a) Connect the FWD end of the engine fire-extinguishing pipe to the
pipe installed in the pylon and tighten it (Ref. TASK 26-21-49-
400-002).
(b) Install the bolts, the washers and the nuts that attach the FWD
end of the pipe and tighten.
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Install the bolts (3), the washers (2), the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-13-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-13-49-400-009).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A435
Config-1 Nov 01/09
CES
(7) Connect the electrical connector to the thrust-reverser hydraulic
isolation-valve.
(Ref. Fig. 414/TASK 29-13-49-991-320)
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-13-49-420-106-A
(b) Install the bolts (4) and the washers (3) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23), the new nut (19) and tighten.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A436
Config-1 Feb 01/10
CES
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the FWD end of the engine fire-extinguishing pipe (Ref. TASK
26-21-49-400-002).
(a) Connect the FWD end of the engine fire-extinguishing pipe to the
pipe installed in the pylon and tighten it (Ref. TASK 26-21-49-
400-002).
(b) Install the bolts, the washers and the nuts that attach the FWD
end of the pipe and tighten.
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A437
Config-1 Feb 01/10
R
CES
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Install the bolts (3), the washers (2), the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-13-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-13-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-13-49-410-100
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A438
Config-1 Feb 01/10
CES
(3) Close the thrust reverser doors (Ref. TASK 78-36-00-410-040):
- FOR 1000EM2
461AL, 462AR.
Subtask 29-13-49-865-101
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-13-49-614-054
(1) Pressurize the Yellow hydraulic reservoir of the engine 2 (Ref. TASK
29-14-00-614-002).
Subtask 29-13-49-710-079
G. Operational Test
(1) Do the operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(2) Make sure that there are no leaks at the connections of the blanking
caps.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A439
Config-1 Nov 01/09
CES
5. Close-up
________
Subtask 29-13-49-410-101
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-49-941-106
B. Put a warning notice in position in the cockpit to tell persons that the
thrust reverser of the related engine cannot operate.
Subtask 29-13-49-862-060
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A440
Config-1 Nov 01/09
CES
TASK 29-13-49-400-049
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A441
Config-1 Nov 01/09
CES
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A442
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-107
(1) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A443
Config-1 Nov 01/09
CES
(6) Make sure that a warning notice is in position to tell persons not to
pressurize the Yellow hydraulic system:
- On the HYD section of the overhead panel 40VU
- On the ground service panel 198CB.
(7) Make sure that a warning notice is in position on the access door
195BB to tell persons not to pressurize the Yellow hydraulic
reservoir.
Subtask 29-13-49-865-094
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-13-49-010-099
C. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A444
Config-1 Nov 01/09
R
CES
(2) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
040):
- FOR 1000EM2
447AL, 448AR.
(3) Make sure that the thrust reverser doors are open (Ref. TASK 78-36-
00-010-040):
- FOR 1000EM2
461AL, 462AR.
(4) Make sure that an access platform is in position at the zone 420.
(5) Make sure that a container 5 l (1.32 USgal) is in position below the
hydraulic lines.
Subtask 29-13-49-040-065
(1) Make sure that the thrust reverser is unserviceable (Ref. TASK 78-30-
00-481-041).
Subtask 29-13-49-020-107
(1) Make sure that the left fan-cowl door is removed (Ref. TASK 71-13-11-
000-041).
(a) Make sure that the four hoses are disconnected from the left
interface bracket.
(b) Make sure that the hose is disconnected from the pylon tube at
the left bracket.
(c) Make sure that the clamps that hold the five disconnected hoses
are released.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A445
Config-1 Nov 01/09
R
CES
(d) Make sure that the hoses are pushed into the pylon.
(3) Make sure that the left and the right support plates are released.
(Ref. Fig. 415/TASK 29-13-49-991-321)
(4) Make sure that the two FWD parts of the engine fire-extinguishing
pipe are disconnected and are on the fan case (Ref. TASK 26-21-49-
000-002).
(5) Make sure that the return pipe (27) and the control pipe (7) are
removed.
4. Procedure
_________
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A446
Config-1 Nov 01/09
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499,
Subtask 29-13-49-420-098
(3) Remove the blanking plugs from the disconnected line ends.
(5) Connect the HCU pipe (14) to the pressure pipe (32).
(6) Attach the clamp (15) with the washer (16) and the bolt (17).
NOTE : The clamp (13) is attached with the washer (16) and the bolt
____
(17) in step 4.B.(1).
(8) TORQUE the nut (6) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
Subtask 29-13-49-420-099
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A447
Config-1 Nov 01/09
CES
(2) Install the control pipe.
(Ref. Fig. 414/TASK 29-13-49-991-320)
(b) Install the nut (3) and the washer (4) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23) and the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A448
Config-1 Nov 01/09
CES
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the two FWD parts of the engine fire-extinguishing pipe
(Ref. TASK 26-21-49-400-002).
(a) Connect the two FWD parts of the engine fire-extinguishing pipe
to the pipe installed in the pylon and tighten it (Ref. TASK 26-
21-49-400-002).
(b) Install the bolts, the washers and the nuts that attach the two
FWD parts of the pipe and tighten.
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Install the bolts (3), the washers (2), and the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-13-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-13-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A449
Config-1 Feb 01/10
CES
**ON A/C 106-149, 155-199, 208-249, 251-299, 301-399, 401-499,
Subtask 29-13-49-420-099-A
(b) Install the bolts (4), the washers (3) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23) and the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8) and the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
(b) Remove the blanking plugs from the disconnected line ends.
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A450
Config-1 Feb 01/10
R
CES
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the two FWD parts of the engine fire-extinguishing pipe
(Ref. TASK 26-21-49-400-002).
(a) Connect the two FWD parts of the engine fire-extinguishing pipe
to the pipe installed in the pylon and tighten (Ref. TASK 26-21-
49-400-002).
(b) Install the bolts, the washers and the nuts that attach the two
FWD parts of the pipe and tighten.
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Install the bolts (3), the washers (2), and the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-13-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-13-49-400-009).
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A451
Config-1 Feb 01/10
R
CES
(7) Connect the electrical connector to the thrust-reverser hydraulic
isolation-valve.
(Ref. Fig. 414A/TASK 29-13-49-991-320-A)
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-13-49-410-092
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-49-440-057
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A452
Config-1 Feb 01/10
CES
Subtask 29-13-49-865-095
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-13-49-614-051
(1) Pressurize the Yellow hydraulic reservoir of the engine 2 (Ref. TASK
29-14-00-614-002).
Subtask 29-13-49-710-075
G. Operational Tests
(1) Do the operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(2) Operate the thrust reverser for ten deploy-to-stow cycles (Ref. TASK
78-31-00-710-042).
(a) Make sure that the TEST OK indication comes into view on the
MCDU.
(3) Make sure that there are no leaks at the tube connections.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A453
Config-1 Nov 01/09
R
CES
5. Close-up
________
Subtask 29-13-49-410-094
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-49-862-057
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A454
Config-1 Nov 01/09
CES
TASK 29-13-49-400-049- 01
Installation of the Yellow HCU Pipe after Flight without HCU Pipe
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A455
Config-1 Nov 01/09
CES
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A456
Config-1 Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-114
(3) Depressurize the reservoir of the Yellow hydraulic system (Ref. TASK
29-14-00-614-001).
Subtask 29-13-49-941-107
B. Safety Precautions
(1) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A457
Config-1 Nov 01/09
CES
(3) Put a warning notice in position to tell persons not to pressurize
the Yellow hydraulic system:
- On the HYD section of the overhead panel 40VU
- On the ground service panel 198CB.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Yellow hydraulic
system.
Subtask 29-13-49-865-102
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-13-49-010-108
D. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A458
Config-1 Nov 01/09
R
CES
(3) Put an access platform in position at the zone 420.
Subtask 29-13-49-040-069
(1) Make sure that the thrust reverser system is deactivated (Ref. TASK
78-30-00-040-040).
Subtask 29-13-49-010-109
F. Get Access
Subtask 29-13-49-020-115
G. Get Access
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A459
Config-1 Nov 01/09
R
CES
(3) Disconnect the thrust-reverser hydraulic-supply hoses (Ref. TASK 29-
13-49-000-009).
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(a) Remove the bolts, the washers and the nuts that attach the FWD
end of the pipe.
(b) Disconnect the FWD end of the engine fire-extinguishing pipe and
put it down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A460
Config-1 Nov 01/09
CES
(7) Remove the control pipe.
(Ref. Fig. 414/TASK 29-13-49-991-320)
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the nut (3) and the washer (4) from the union (5).
NOTE : The HCU pipe disconnection from the hydraulic filter canister
____
is not applicable.
Subtask 29-13-49-020-115-A
G. Get Access
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A461
Config-1 Nov 01/09
CES
(a) Disconnect the electrical connector (36) from the thrust-reverser
hydraulic isolation-valve (33).
(b) Put blanking caps on the electrical connector of the harness and
on the isolation valve.
(b) At the left bracket, disconnect the hose from the pylon tube.
(c) Release the clamps that hold the five disconnected hoses.
(4) Release the left and the right support plates in the pylon.
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Remove the bolts (3), the washers (2) and the nuts (1) that
attach the plate (5) to the structure (4).
(a) Remove the bolts, the washers and the nuts that attach the FWD
end of the pipe.
(b) Disconnect the FWD end of the engine fire-extinguishing pipe and
put it down on the fan case.
(a) Remove the bolt (21), the washer (22) and the nut (18) from the
clamp (20).
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A462
Config-1 Nov 01/09
CES
(b) Discard the nut (18).
(c) Remove the bolt (28) and the washer (29) from the clamp (30).
(a) Remove the bolt (8) and the washer (9) from the clamp (10).
(b) Remove the bolt (24), the washer (23) and the nut (19) from the
clamp (25).
(c) Discard the nut (19) and keep the support (26).
(e) Remove the bolts (4) and the washers (3) from the union (5).
NOTE : The HCU pipe disconnection from the hydraulic filter canister
____
is not applicable.
R
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A463
Config-1 Nov 01/09
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
4. Procedure
_________
Subtask 29-13-49-020-116
(1) Remove the blanking cap from the coupling of the pressure pipe (32).
(2) Remove the blanking cap from the outlet port of the hydraulic filter
canister (11).
R
Subtask 29-13-49-420-107
(4) Connect the HCU pipe (14) to the pressure pipe (32).
(5) Attach the clamp (15) with the washer (16) and the bolt (17).
NOTE : The clamp (13) is attached with the washer (16) and the bolt
____
(17) in step 4.C.(1).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A464
Config-1 Nov 01/09
CES
(7) TORQUE the nut (6) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
Subtask 29-13-49-420-108
(b) Install the nut (3) and the washer (4) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23), the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A465
Config-1 Nov 01/09
CES
(3) Install the return pipe.
(Ref. Fig. 414/TASK 29-13-49-991-320)
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the FWD end of the engine fire-extinguishing pipe (Ref. TASK
26-21-49-400-002).
(a) Connect the FWD end of the engine fire-extinguishing pipe to the
pipe installed in the pylon and tighten it (Ref. TASK 26-21-49-
400-002).
(b) Install the bolts, the washers and the nuts that attach the FWD
end of the pipe and tighten.
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Install the bolts (3), the washers (2), the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-13-49-400-009).
R
EFF :
201-207,
001-049, 051-099, 101-105, 151-154, 29-13-49
Page A466
Config-1 Nov 01/09
CES
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-13-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-13-49-420-108-A
(b) Install the bolts (4) and the washers (3) on the union (5) and
tighten.
(c) Remove the blanking plugs from the disconnected line ends.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A467
Config-1 Feb 01/10
CES
(f) Attach the clamp (25) to the support (26) with the bolt (24), the
washer (23), the new nut (19) and tighten.
(g) Attach the clamp (10) with the bolt (8), the washer (9) and
tighten.
(h) TORQUE the nut (2) to between 5.4 and 5.9 m.daN (39.82 and 43.51
lbf.ft).
(i) TORQUE the nut (34) to between 2.9 and 3.2 m.daN (21.38 and 23.59
lbf.ft).
(b) Remove the blanking plugs from the disconnected line ends.
(c) Connect the return pipe (27) to the case drain pipe (1).
(e) Attach the clamp (20) to the support (26) with the bolt (21), the
washer (22) and the new nut (18) and tighten.
(f) Attach the clamp (30) with the bolt (28) and the washer (29) and
tighten.
(g) TORQUE the nut (31) to between 4.47 and 4.57 m.daN (32.96 and
33.70 lbf.ft).
(h) TORQUE the nut (35) to between 1.5 and 1.7 m.daN (11.06 and 12.53
lbf.ft).
(4) Connect the FWD end of the engine fire-extinguishing pipe (Ref. TASK
26-21-49-400-002).
(a) Connect the FWD end of the engine fire-extinguishing pipe to the
pipe installed in the pylon and tighten it (Ref. TASK 26-21-49-
400-002).
(b) Install the bolts, the washers and the nuts that attach the FWD
end of the pipe and tighten.
EFF : 106-149, 155-199, 208-249, 251-299,
301-399, 401-499,
29-13-49
Page A468
Config-1 Feb 01/10
R
CES
(5) In the pylon, attach the left and the right support plates (5) to the
structure (4).
(Ref. Fig. 415/TASK 29-13-49-991-321)
(a) Install the bolts (3), the washers (2), the new nuts (1) and
tighten.
(a) At the left bracket, connect the hose to the pylon tube and
tighten it (Ref. TASK 29-13-49-400-009).
(b) Connect the four hoses to the left interface bracket and tighten
them (Ref. TASK 29-13-49-400-009).
(b) Make sure that the electrical connectors are clean and in the
correct condition.
Subtask 29-13-49-410-102
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A469
Config-1 Feb 01/10
CES
Subtask 29-13-49-440-059
Subtask 29-13-49-865-103
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-13-49-614-055
(1) Pressurize the Yellow hydraulic reservoir of the engine 2 (Ref. TASK
29-14-00-614-002).
Subtask 29-13-49-710-080
H. Operational Tests
(1) Do the operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(2) Operate the thrust reverser for ten deploy-to-stow cycles (Ref. TASK
78-31-00-710-042).
(a) Make sure that the TEST OK indication comes into view on the
MCDU.
(3) Make sure that there are no leaks at the tube connections.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A470
Config-1 Feb 01/10
R
CES
5. Close-up
________
Subtask 29-13-49-410-103
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the logbook entry that refers to the thrust reverser
deactivation.
Subtask 29-13-49-862-061
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A471
Config-1 Feb 01/10
R
CES
TASK 29-13-49-000-009
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A472
Config-1 Nov 01/09
CES
3. __________
Job Set-up
Subtask 29-13-49-860-108
Subtask 29-13-49-941-100
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) in position to tell persons not to energize the
FADEC 1(2).
(6) Put a container below the tube (60) connection to the pressure hose
(55) to collect the remaining fluid.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A473
Config-1 Nov 01/09
R
CES
Subtask 29-13-49-010-100
C. Get Access
(1) Open the left fan cowl door (Ref. TASK 71-13-00-010-040):
- FOR 1000EM2
447AL.
4. Procedure
_________
Subtask 29-13-49-020-108
(1) Remove the screw (20), the nut (60), and the clamps (3) and (4).
These items attach the hoses (5) and (10) to the bracket.
(2) Disconnect the hoses (5), (10) and (30) from the hydraulic control
unit and the pylon tube.
(3) Put blanking covers on the disconnected hoses (5), (10) and (30), the
hydraulic control unit and the pylon tube.
(5) Remove the screws (25), the nut (60) and the clamps (15).
These items attach the hoses (30) and (35) to the brackets, left and
right side.
(6) Disconnect the hoses (30) and (35) from the interface bracket, left
side.
(7) Disconnect the hose (35) from the interface bracket, right side.
(8) Put blanking covers on the disconnected hoses (30) and (35), and the
interface brackets.
(10) Remove the screws (25), the nut (60), and the clamps (3) and (45).
These items attach the hoses (50) and (55) to the brackets.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A474
Config-1 Nov 01/09
CES
(11) Disconnect the hoses (50) and (55) from the interface bracket (left
and right side).
(12) Put blanking covers on the disconnected hoses (50) and (55), and the
interface brackets.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A475
Config-1 Nov 01/09
CES
Hydraulic Tubes - Engine 2
Figure 416/TASK 29-13-49-991-322- 13 (SHEET 1)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A476
Config-1 Nov 01/09
R
CES
Hydraulic Tubes - Engine 2
Figure 416/TASK 29-13-49-991-322- 23 (SHEET 2)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A477
Config-1 Nov 01/09
R
CES
Hydraulic Tubes - Engine 2
Figure 416/TASK 29-13-49-991-322- 33 (SHEET 3)
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A478
Config-1 Nov 01/09
R
CES
TASK 29-13-49-400-009
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A479
Config-1 Nov 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-109
(2) Make sure that the reservoir of the Yellow hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- On the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic reservoir:
- On the access door 195BB.
Subtask 29-13-49-941-101
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A480
Config-1 Nov 01/09
R
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- In the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
Subtask 29-13-49-010-101
C. Get Access
(1) Make sure that the left fan cowl door is open (Ref. TASK 71-13-00-
010-040):
- FOR 1000EM2
447AL.
(2) Make sure that the access platform is in position at the engine.
4. Procedure
_________
Subtask 29-13-49-420-100
(1) Remove the blanking covers from the hoses (50), (55) and the related
interface bracket ports.
(2) Connect the hoses (50) and (55) to the interface bracket (left and
right side).
(3) TORQUE the couplings of the hose (50) to between 6.10 and 6.78 m.daN
(44.98 and 49.99 lbf.ft).
(4) TORQUE the couplings of the hose (55) to between 3.05 and 3.39 m.daN
(22.49 and 24.99 lbf.ft).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A481
Config-1 Nov 01/09
R
CES
(6) Remove the blanking covers from the hoses (30),(35), the related
hydraulic control unit port and the related interface bracket ports.
(7) Connect the hose (30) to the hydraulic control unit and the interface
bracket (left side).
(8) Connect the hose (35) to the interface bracket (left and right side).
(9) TORQUE the couplings of the hoses (30) and (35) to between 1.27 and
1.41 m.daN (112.38 and 124.77 lbf.in).
(11) Remove the blanking covers from the hoses (5),(10), pylon tube ports
and hydraulic control unit ports.
(12) Connect the hoses (5) and (10) to the hydraulic control unit and the
pylon tube.
(13) TORQUE the couplings of the hose (5) to between 6.10 and 6.78 m.daN
(44.98 and 49.99 lbf.ft).
(14) TORQUE the couplings of the hose (10) to between 7.11 and 7.91 m.daN
(52.43 and 58.33 lbf.ft).
Subtask 29-13-49-710-076
B. Operational Test
(1) Do the operational test of the thrust reverser (Ref. TASK 78-31-00-
710-042).
(2) Make sure that there are no leaks from the connections.
(3) Make sure that the level of the hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK 12-
12-29-611-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A482
Config-1 Nov 01/09
R
CES
5. Close-up
________
Subtask 29-13-49-860-110
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-49-410-095
B. Close Access
(1) Close the left fan cowl door (Ref. TASK 71-13-00-410-040):
- FOR 1000EM2
447AL.
Subtask 29-13-49-942-075
C. Safety Precautions
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page A483
Config-1 Nov 01/09
R
CES
HYDRAULIC TUBES - ENGINE 2 - REMOVAL/INSTALLATION
_________________________________________________
TASK 29-13-49-000-010
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice(s)
No specific container 5 l (1.3208 USgal)
FOR FIN 1000EM2
No specific access platform 1.5 m (4 ft. 11 in.)
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 401
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-050
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 402
Config-2 Feb 01/10
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
Subtask 29-13-49-010-050
C. Get Access
4. Procedure
_________
Subtask 29-13-49-611-050
(1) Cut and discard the lockwire from the hose (9).
(2) Hold the union (56) with an applicable wrench and disconnect the hose
(9) from the union.
Subtask 29-13-49-020-050
(b) The bolts (16), (36) and (40) and the nut (18).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 403
Config-2 Feb 01/10
CES
Hydraulic Tube Details
Figure 401/TASK 29-13-49-991-150
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 404
Config-2 Feb 01/10
CES
Hydraulic Tube Details
Figure 402/TASK 29-13-49-991-152
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 405
Config-2 Feb 01/10
CES
Hydraulic Tube Details
Figure 403/TASK 29-13-49-991-151
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 406
Config-2 Feb 01/10
CES
(c) The hoses (12) and (9) and the tube (10).
NOTE : You must write the position of these parts. This makes
____
sure that they are installed in the correct position
during the installation task.
(2) Cut and discard the lockwire which safeties the connections on the
hoses (12) and (9) and the tube (10).
(a) Remove the nut (18) and the bolt (16) from the clamp (17).
(b) Hold the union (33) with an applicable wrench and disconnect the
hose (12).
(a) Hold the connection on the tube (10) with an applicable wrench
and loosen the hose (9).
(b) Hold the union (33) with an applicable wrench and disconnect the
tube (10).
(c) Remove the three bolts (40) and the top of the clamp (39) from
the engine.
(d) Safety the bottom of the clamp (39) to the raft (38) with
temporary ties.
(e) Remove the three bolts (36) and the top of the clamp (37) from
the engine.
(f) Safety the bottom of the clamp (37) to the raft (34) with
temporary ties.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 407
Config-2 Feb 01/10
CES
(g) Remove the temporary safety ties from the tube (10) and remove
the tube from the engine.
Subtask 29-13-49-010-051
(1) Hold the quick-release coupling (1) with an applicable wrench and
loosen the hose (12).
(2) Remove the quick-release coupling (1) from the hose (12).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 408
Config-2 Feb 01/10
CES
TASK 29-13-49-400-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN A WELL
VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET THE CLEANING
FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY WITH WATER. GET
MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 409
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-051
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 410
Config-2 Feb 01/10
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that the access platform is in position at the engine 1(2).
(6) Make sure that the fan-cowl doors 447AL/448AR are open.
Subtask 29-13-49-941-054
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 411
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-13-49-110-050
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(b) Use a clean, dry lint-free cloth and remove the dirty cleaning
fluid from the parts while they are wet.
(3) Make sure that the replacement parts and their interfaces have no
damage.
(4) Lightly lubricate the threads and abutment faces of the hydraulic
system tube/hose nuts, unions and couplings with the HYDRAULIC FLUIDS
(Material No. 02-003) used in the aircraft hydraulic system.
Subtask 29-13-49-410-050
(a) Attach the quick-release coupling (1) to the end connector of the
hose (12).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 412
Config-2 Feb 01/10
CES
(c) TORQUE the connector nut of the hose (12) to between 10.17 and
12.2 m.daN (74.99 and 89.97 lbf.ft) (Ref. TASK 70-23-11-911-013).
Subtask 29-13-49-420-050
(1) Make sure that these parts are installed in the position they were
removed from (Ref. TASK 29-13-49-000-010):
(b) The bolts (16), (36) and (40) and the nut (18).
(c) The hoses (12) and (9) and the tube (10).
(a) Put the tube on the engine, in the correct position for
installation.
(b) Attach the connector nut of the tube (10) to the union (33).
Tighten the connector nut with your hand.
(c) Loosely assemble the two halves of the clamp (39) and the three
bolts (40) to the raft (38).
(d) Remove the safety ties from the clamp (39) and the raft (38).
(e) Loosely assemble the two halves of the clamp (37) and the three
bolts (36) to the raft (34).
(f) Remove the safety ties from the clamp (37) and the raft (34).
(h) TORQUE the connector nut of the tube (10) to between 17.17 and
18.98 m.daN (126.62 and 139.97 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(i) TORQUE the bolts (36) and (40) to 1.13 m.daN (99.99 lbf.in)
(Ref. TASK 70-23-11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 413
Config-2 Feb 01/10
CES
(3) Install the lower hose (9)
(a) Connect the hose to the tube (10) and the union (56).
(b) Hold the end of the tube (10) with an applicable wrench.
(c) TORQUE the connector nut of the hose (9) to between 17.17 and
18.98 m.daN (126.62 and 139.97 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(e) TORQUE the connector nut of the hose (9) to between 9.04 and
10.17 m.daN (66.66 and 74.99 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(a) Put the hose in the clamp (17) in the correct position for
installation.
(d) TORQUE the connector nut of the hose (12) to between 17.17 and
18.98 m.daN (126.62 and 139.97 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(f) Install the bolt (16) to the clamp (17). Install the nut (18) to
the bolt (16).
(g) TORQUE the nut to 1.13 m.daN (99.99 lbf.in) (Ref. TASK 70-23-11-
911-013).
(5) Safety the end connections of the tube (10) and the hoses (12) and
(9) with lockwire (Material No. V02-126) (Ref. TASK 70-40-11-911-
014).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 414
Config-2 Feb 01/10
CES
Subtask 29-13-49-710-050
D. Operational Test
(1) Pressurize the hydraulic system of the engine 2 (Ref. TASK 29-10-00-
863-002).
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring, make sure that there are no leaks on the
hydraulic system of the engine 2 .
5. Close-up
________
Subtask 29-13-49-410-051
A. Close Access
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 415
Config-2 Feb 01/10
CES
TASK 29-13-49-000-011
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice(s)
No specific container 5 l (1.3208 USgal)
FOR FIN 1000EM2
No specific access platform 1.5 m (4 ft. 11 in.)
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 416
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-053
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the yellow hydraulic reservoir.
Subtask 29-13-49-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 417
Config-2 Feb 01/10
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the connection between the pressure hose (2)
and the fluid disconnect panel (4) to collect the remaining fluid.
Subtask 29-13-49-010-052
C. Get Access
4. Procedure
_________
Subtask 29-13-49-611-051
(2) Cut and discard the lockwire from the connection of the hose (7).
(3) Hold the union (57) with an applicable wrench and disconnect the hose
(7) from the union.
Subtask 29-13-49-020-051
(b) The bolts (13), (16), (36) and (40) and the nuts (15) and (18).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 418
Config-2 Feb 01/10
CES
(c) The hoses (4), (6) and (7) and the tube (11).
NOTE : You must write the position of these parts. This makes
____
sure that they are installed in the correct position
during the installation task.
(2) Cut and discard the lockwire which safeties the connections on the
hoses (4), (6) and (7) and the tube (11).
(a) Remove the nuts (15) and (18) and the bolts (13) and (16) from
the clamps (14) and (17).
(b) Hold the union (32) with an applicable wrench and disconnect the
hose (4).
(c) Remove the hose (4) from the clamps (14) and (17).
(a) Hold the union (35) with an applicable wrench and disconnect the
hose (6).
(a) Hold the tube (11) with an applicable wrench and loosen the hose
(7).
(b) Hold the union (32) with an applicable wrench and disconnect the
tube (11).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 419
Config-2 Feb 01/10
CES
(c) Remove the three bolts (40) and the top of the clamp (39) from
the engine.
(d) Safety the bottom of the clamp (39) to the raft (38) with
temporary ties.
(e) Remove the three bolts (36) and the top of the clamp (37) from
the engine.
(f) Safety the bottom of the clamp (37) to the raft (34) with
temporary ties.
(g) Hold the tube (11). Remove the temporary safety ties and remove
the tube from the engine.
Subtask 29-13-49-020-053
(b) The bolts (13), (16), (36) and (40) and the nuts (15) and (18).
(c) The hoses (4), (6) and (7) and the tube (11).
NOTE : You must write the position of these parts. This makes
____
sure that they are installed in the correct position
during the installation TASK.
(2) Cut and discard the lockwire which safeties the connections on the
hoses (4), (6) and (7) and the tube (11).
(a) Remove the nuts (15) and (18) and the bolts (13) and (16) from
the clamps (14) and (17).
(b) Hold the union (32) with an applicable wrench and disconnect the
hose (4).
(c) Remove the hose (4) from the clamps (14) and (17).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 420
Config-2 Feb 01/10
CES
(d) Disconnect the quick-release coupling (2) at the aircraft pylon
interface and remove the hose (4).
(a) Hold the elbow (42) with an applicable wrench and disconnect the
hose (6).
(a) Hold the tube (11) with an applicable wrench and loosen the hose
(7).
(b) Hold the union (32) with an applicable wrench and disconnect the
tube (11).
(c) Remove the three bolts (40) and the top of the clamp (39) from
the engine.
(d) Safety the bottom of the clamp (39) to the raft (38) with
temporary ties.
(e) Remove the three bolts (36) and the top of the clamp (37) from
the engine.
(f) Safety the bottom of the clamp (37) to the raft (34) with
temporary ties.
(g) Hold the tube (11). Remove the temporary safety ties and remove
the tube from the engine.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 421
Config-2 Feb 01/10
CES
Subtask 29-13-49-010-053
(1) Hold the quick-release coupling (2) with an applicable wrench and
loosen the hose (4).
(2) Remove the quick-release coupling (2) from the hose (4).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 422
Config-2 Feb 01/10
CES
TASK 29-13-49-400-011
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 423
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-054
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 424
Config-2 Feb 01/10
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that the access platform is in position at the engine 1(2).
(6) Make sure that the fan-cowl doors 447AL/448AR are open.
Subtask 29-13-49-941-056
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic tube connection to
the switch (25) to collect the remaining fluid.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 425
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-13-49-110-052
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(b) Use a clean, dry lint-free cloth and remove the dirty cleaning
fluid from the parts while they are wet.
(3) Make sure that the replacement parts and their interfaces have no
damage.
(4) Lightly lubricate the threads and abutment faces of the hydraulic
system tube/hose nuts, unions and couplings with the HYDRAULIC FLUIDS
(Material No. 02-003) used in the aircraft hydraulic system.
Subtask 29-13-49-410-052
(a) Attach the quick-release coupling (2) to the end connector of the
hose (4).
(c) TORQUE the connector nut of the hose (4) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 426
Config-2 Feb 01/10
CES
Subtask 29-13-49-420-051
(1) Make sure that these parts are installed in the position they were
removed from (Ref. TASK 29-13-49-000-011):
(b) The bolts (13), (16), (36) and (40) and the nuts (15) and (18).
(c) The hoses (4), (6) and (7) and the tube (11).
(a) Put the tube on the engine, in the correct position for
installation.
(b) Attach the connector nut of the tube to the union (32). Tighten
the connector nut with your hand.
(c) Loosely assemble the two halves of the clamp (39) and the three
bolts (40) to the raft (38).
(d) Remove the safety ties from the clamp (39) and the raft (38).
(e) Loosely assemble the two halves of the clamp (37) and the three
bolts (36) to the raft (34).
(f) Remove the safety ties from the clamp (37) and the raft (34).
(h) TORQUE the connector nut of the tube (11) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(i) TORQUE the bolts (36) and (40) to 1.13 m.daN (99.99 lbf.in)
(Ref. TASK 70-23-11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 427
Config-2 Feb 01/10
CES
(3) Install the hose (6)
(a) Connect the hose to the tube (11) and the union (35).
(c) TORQUE the end connector of the hose (6) to between 1.52 and 1.63
m.daN (11.20 and 12.02 lbf.ft) (Ref. TASK 70-23-11-911-013).
(d) Hold the tube (11) and TORQUE the end connector of the hose (6)
to between 1.52 and 1.63 m.daN (11.20 and 12.02 lbf.ft)
(Ref. TASK 70-23-11-911-013).
(a) Connect the hose to the tube (11) and the union (57).
(b) Hold the end of the tube (11) with an applicable wrench.
(c) TORQUE the connector nut of the hose (7) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(e) TORQUE the connector nut of the hose (7) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(a) Put the hose in the clamp (14) and (17) in the correct position
for installation.
(d) TORQUE the connector nut of the hose (4) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(e) Connect the quick release coupling (2) at the aircraft pylon
interface.
(f) Install the bolt (13) and the nut (15) to the clamp (14).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 428
Config-2 Feb 01/10
CES
(g) TORQUE the nut (15) to 1.13 m.daN (99.99 lbf.in) (Ref. TASK 70-
23-11-911-013).
(h) Install the bolt (16) and the nut (18) to the clamp (17).
(i) TORQUE the nut (18) to 1.13 m.daN (99.99 lbf.in) (Ref. TASK 70-
23-11-911-013).
(6) Safety the end connections of the tube (11) and the hoses (4), (6)
and (7) with lockwire (Material No. V02-126) (Ref. TASK 70-40-11-911-
014).
Subtask 29-13-49-420-053
SBN 29-0001 : Hydraulic hose changed and raft extension added at the LP
switch.
(1) Make sure that these parts are installed in the position they were
removed from (Ref. TASK 29-13-49-000-011):
(b) The bolts (13), (16), (36) and (40) and the nuts (15) and (18).
(c) The hoses (4), (6) and (7) and the tube (11).
(a) Put the tube on the engine, in the correct position for
installation.
(b) Attach the connector nut of the tube to the union (32). Tighten
the connector nut with your hand.
(c) Loosely assemble the two halves of the clamp (39) and the three
bolts (40) to the raft (38).
(d) Remove the safety ties from the clamp (39) and the raft (38).
(e) Loosely assemble the two halves of the clamp (37) and the three
bolts (36) to the raft (34).
(f) Remove the safety ties from the clamp (37) and the raft (34).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 429
Config-2 Feb 01/10
CES
(g) Hold the union (32) with an applicable wrench.
(h) TORQUE the connector nut of the tube (11) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(i) TORQUE the bolts (36) and (40) to 1.13 m.daN (99.99 lbf.in)
(Ref. TASK 70-23-11-911-013).
(a) Connect the hose to the tube (11) and the elbow (42).
(c) TORQUE the end connector of the hose (6) to between 1.52 and 1.63
m.daN (11.20 and 12.02 lbf.ft) (Ref. TASK 70-23-11-911-013).
(d) Hold the tube (11) and TORQUE the end connector of the hose (6)
to between 1.52 and 1.63 m.daN (11.20 and 12.02 lbf.ft)
(Ref. TASK 70-23-11-911-013).
(a) Connect the hose to the tube (11) and the union (57).
(b) Hold the end of the tube (11) with an applicable wrench.
(c) TORQUE the connector nut of the hose (7) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(e) TORQUE the connector nut of the hose (7) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(a) Put the hose into the clamp (14) and (17) in the correct position
for installation.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 430
Config-2 Feb 01/10
CES
(d) TORQUE the connector nut of the hose (4) to between 9.66 and
10.67 m.daN (71.23 and 78.68 lbf.ft) (Ref. TASK 70-23-11-911-
013).
(f) Install the bolt (13) and the nut (15) to the clamp (14).
(g) TORQUE the nut (15) to 1.13 m.daN (99.99 lbf.in) (Ref. TASK 70-
23-11-911-013).
(h) Install the bolt (16) and the nut (18) to the clamp (17).
(i) TORQUE the nut (18) to 1.13 m.daN (99.99 lbf.in) (Ref. TASK 70-
23-11-911-013).
(6) Safety the end connections of the tube (11) and the hoses (4), (6)
and (7) with lockwire (Material No. V02-126) (Ref. TASK 70-40-11-911-
014).
Subtask 29-13-49-710-051
E. Operational Test
(1) Pressurize the hydraulic system of the engine 2 (Ref. TASK 29-10-00-
863-002).
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring, make sure that there are no leaks on the
hydraulic system of the engine 2 .
5. Close-up
________
Subtask 29-13-49-410-053
A. Close Access
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 431
Config-2 Feb 01/10
CES
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 432
Config-2 Feb 01/10
CES
TASK 29-13-49-000-012
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific covers/caps/plugs
No specific warning notice(s)
No specific clean container 5 l (1.3208 USgal)
No specific container 5 l (1.3208 USgal)
FOR FIN 1000EM2
No specific access platform 1.5 m (4 ft. 11 in.)
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 433
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-055
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-49-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 434
Config-2 Feb 01/10
CES
(4) On the overhead maintenance panel 50VU:
- make sure that the ON legend of the ENG/FADEC GND PWR/1(2)
pushbutton switch is off.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the hydraulic case drain tube connection to
collect the remaining fluid.
Subtask 29-13-49-010-054
C. Get Access
4. Procedure
_________
Subtask 29-13-49-110-053
(2) Cut and discard the lockwire from the connection of the hose (8).
(3) Hold the union (55) with an applicable wrench and disconnect the hose
(8) from the union.
Subtask 29-13-49-020-052
(a) The clamps (14), (17), (37) and (39) and the clip (53).
(b) The bolts (13), (16), (36), (40) and (54) and the nuts (15) and
(18).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 435
Config-2 Feb 01/10
CES
(c) The hoses (3) and (8) and the tube (5).
NOTE : You must write the position of these parts. This makes
____
sure that they are installed in the correct position
during the installation task.
(2) Cut and discard the lockwire which safeties the connections on the
hoses (3) and (8) and the tube (5).
(a) Remove the nuts (15) and (18) and the bolts (13) and (16) from
the clamps (14) and (17).
(b) Hold the union (31) with an applicable wrench and disconnect the
hose (3).
(c) Remove the hose (3) from the clamps (14) and (17).
(d) Hold the hose (3) and disconnect it from the aircraft pylon
interface.
(a) Hold the union (31) with an applicable wrench and loosen the end
connector of the tube (5) and the nut (30).
(b) Hold the union (51) with an applicable wrench and loosen the end
connector of the tube (5).
(c) Remove the three bolts (40) and the top of the clamp (39) from
the engine.
(d) Safety the bottom of the clamp (39) to the raft (38) with
temporary ties.
(e) Remove the three bolts (36) and the top of the clamp (37) from
the engine.
(f) Safety the bottom of the clamp (37) to the raft (34) with
temporary ties.
(g) Disconnect the end connectors of the tube (5) from the unions
(31) and (51) and remove the tube from the engine.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 436
Config-2 Feb 01/10
CES
(5) Remove the lower hose (8)
(a) Hold the union (52) with an applicable wrench and disconnect the
end connector of the hose (8).
(b) Hold the hose (8). Remove the bolt (54) which attaches the clip
(53) to the bracket.
Subtask 29-13-49-010-055
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 437
Config-2 Feb 01/10
CES
TASK 29-13-49-400-012
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 438
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-056
(1) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001)
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 439
Config-2 Feb 01/10
CES
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(5) Make sure that the access platform is in position at the engine 1(2).
(6) Make sure that the fan-cowl doors 447AL/448AR are open.
Subtask 29-13-49-941-055
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic case drain tube
connection to collect the remaining fluid.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 440
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-13-49-110-054
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON
_______
PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE FLUID IN
A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF YOU GET
THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES FLUSH IT AWAY
WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
IRRITATED.
(a) Use a clean lint free cloth made moist with the Trichloroethane-
inhibited and stabilized (Material No. V01-002) and clean the
replacement parts and their interfaces.
(b) Use a clean dry lint free cloth and remove the dirty cleaning
fluid from the parts while they are wet.
(3) Make sure that the replacement parts and their interfaces have no
damage.
(4) Lightly lubricate the threads and abutment faces of the hydraulic
system tube/hose nuts, unions and couplings with the HYDRAULIC FLUIDS
(Material No. 02-003) used in the aircraft hydraulic system.
Subtask 29-13-49-410-054
(1) Put the clip (53) on the hose (8) in the position written on removal
(Ref. TASK 29-13-49-000-012).
(Ref. Fig. 401/TASK 29-13-49-991-150, 402/TASK 29-13-49-991-152)
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 441
Config-2 Feb 01/10
CES
Subtask 29-13-49-420-052
(1) Make sure that these parts are installed in the same positions they
were removed from (Ref. TASK 29-13-49-000-012):
(a) The clamps (14), (17), (37) and (39) and the clip (53).
(b) The bolts (13), (16), (36), (40) and (54) and the nuts (15) and
(18).
(c) The hoses (3) and (8) and the tube (5).
(a) Put the tube on the engine, in the correct position for
installation.
(b) Attach the connector nuts of the tube (5) to the unions (31) and
(51). Tighten the connector nuts with your hand.
(d) TORQUE the nut (30) to between 1.35 and 1.69 m.daN (119.46 and
149.55 lbf.in) (Ref. TASK 70-23-11-911-013).
(e) Loosely assemble the two halves of the clamp (39) and the three
bolts (40) to the raft (38).
(f) Remove the safety ties from the clamp (39) and the raft (38).
(g) Loosely assemble the two halves of the clamp (37) and the three
bolts (36) to the raft (34).
(h) Remove the safety ties from the clamp (37) and the raft (34).
(j) TORQUE the connector nut of the tube (5) to between 2.42 and 2.76
m.daN (17.84 and 20.35 lbf.ft) (Ref. TASK 70-23-11-911-013).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 442
Config-2 Feb 01/10
CES
(l) TORQUE the connector nut of the tube (5) to between 2.42 and 2.76
m.daN (17.84 and 20.35 lbf.ft) (Ref. TASK 70-23-11-911-013).
(m) TORQUE the bolts (36) and (40) to 1.13 m.daN (99.99 lbf.in)
(Ref. TASK 70-23-11-911-013).
(b) Attach the clip (53) to the bracket with the bolt (54).
(c) TORQUE the bolt (54) to 0.45 m.daN (39.82 lbf.in) (Ref. TASK 70-
23-11-911-013).
(e) TORQUE the connector nut of the hose (8) to between 2.42 and 2.76
m.daN (17.84 and 20.35 lbf.ft) (Ref. TASK 70-23-11-911-013).
(g) TORQUE the connector nut of the hose (8) to between 2.42 and 2.76
m.daN (17.84 and 20.35 lbf.ft) (Ref. TASK 70-23-11-911-013).
(a) Put the hose in the clamps (14) and (17) in the correct position
for installation.
(d) TORQUE the connector nut of the hose (3) to between 2.42 and 2.76
m.daN (17.84 and 20.35 lbf.ft) (Ref. TASK 70-23-11-911-013).
(f) TORQUE the connector nut of the hose (3) to between 2.42 and 2.46
m.daN (17.84 and 18.14 lbf.ft) (Ref. TASK 70-23-11-911-013).
(g) Install the bolt (13) and the nut (15) to the clamp (14).
(h) TORQUE the nut to 1.13 m.daN (99.99 lbf.in) (Ref. TASK 70-23-11-
911-013).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 443
Config-2 Feb 01/10
CES
(i) Install the bolt (16) and the nut (18) to the clamp (17).
(j) TORQUE the nut (18) to 1.13 m.daN (99.99 lbf.in) (Ref. TASK 70-
23-11-911-013).
(5) Safety the end connections of the tube (5) and the hoses (3) and (8)
with lockwire (Material No. V02-126) (Ref. TASK 70-40-11-911-014).
Subtask 29-13-49-710-052
D. Operational Test
(1) Pressurize the hydraulic system of the engine 2 (Ref. TASK 29-24-00-
863-001).
(2) Do an operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
(3) During the dry motoring, make sure that there are no leaks from the
hydraulic case drain tube.
5. Close-up
________
Subtask 29-13-49-410-055
A. Close Access
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 444
Config-2 Feb 01/10
CES
TASK 29-13-49-000-013
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 445
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-084
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 446
Config-2 Feb 01/10
CES
Subtask 29-13-49-941-085
B. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Put a warning notice in position on the access door 195BB to tell
persons not to pressurize the reservoir of the Yellow hydraulic
system.
Subtask 29-13-49-865-071
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH1 AND 3JH1 BEFORE 2KS1
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS1 OR 2KS2 FIRST.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 447
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
Subtask 29-13-49-010-076
D. Get Access
(2) Put an access platform in position at the zones 420 and 480.
Subtask 29-13-49-040-052
E. Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-30-
00-040-013).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 448
Config-2 Feb 01/10
CES
Subtask 29-13-49-020-079
F. Removal of Components
4. Procedure
_________
Subtask 29-13-49-020-073
(a) Removal of the half clamp blocks (22) and (23) (detail C):
- Remove the bolts (24) and the washers (25).
- Remove the bolts (16) and the nuts (21) from the brackets (20).
- Remove the brackets (20).
- Remove the bolts (17) and the nuts (19).
- Remove the half clamp blocks (22) and (23) from the RIB 10.
- Remove and retain the bushings (18).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 449
Config-2 Feb 01/10
CES
Middle Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic System
in the Engine Pylon
Figure 404/TASK 29-13-49-991-154- 12 (SHEET 1)
R EFF :
501-509, 511-526, 528-599,
29-13-49 Page 450
Config-2 Feb 01/10
CES
Middle Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic System
in the Engine Pylon
Figure 404/TASK 29-13-49-991-154- 22 (SHEET 2)
R EFF :
501-509, 511-526, 528-599,
29-13-49 Page 451
Config-2 Feb 01/10
CES
(b) Removal of the clamp blocks (27), (28), and (29) (detail D):
- Remove the bolts (31), the washers (30) and the clamp block
(29).
- Move axially the clamp block (28) and remove it.
- Move axially the clamp block (27) and remove it from the
bracket (26).
- Remove and retain the bushings (32).
(c) Removal of the clamp blocks (45), (46), (47), (52), (53) and (54)
(detail E):
- Remove the bolts (59) and the washers (60).
- Remove the bolts (57), the washers (56) and the nuts (50).
- Remove the cover (58).
- Remove the spacers (55), (61) and the clamp block (45).
- Move axially the clamp block (46) and remove it.
- Move axially the clamp block (47) and remove it from the
bracket (48).
- Remove the clamp block (54).
- Move axially the clamp block (53) and remove it.
- Move axially the clamp block (52).
- Remove the clamp block (52) and the plate (51).
- Remove and retain the bushings (44) and (49).
(d) Removal of the clamp blocks (37), (38) and (39) (detail F):
- Remove the bolts (40) and the washers (41).
- Remove the bolts (42), the washers (43) and the nuts (36).
- Remove the bracket (33).
- Remove the clamp block (39).
- Move axially the clamp block (38) and remove it.
- Move axially the clamp block (37) and remove it from the
bracket (35).
- Remove and retain the bushings (34).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 452
Config-2 Feb 01/10
CES
(4) Removal of the middle pressure/suction/case drain/return piping:
- Remove the suction pipe (1) from the engine pylon.
- Remove the pressure pipe (2) from the engine pylon.
- Remove the case drain pipe (3) from the engine pylon.
- Remove the return pipe (4) from the engine pylon.
Subtask 29-13-49-020-080
(a) Removal of the clamp blocks (26), (27) and (28) (detail C):
- Remove the bolts (25) and the nuts (29).
- Remove the clamp blocks (26), (27) and (28) from the
longitudinal bulkhead (30).
- Remove and retain the bushings (24).
(b) Removal of the half clamp blocks (1) and (22) (detail B):
- Remove the bolts (23) and the nuts (21) from the half clamp
block (22).
- Remove the half clamp blocks (1) and (22).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 453
Config-2 Feb 01/10
CES
Forward Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic
System in the Engine Pylon
Figure 405/TASK 29-13-49-991-155
R EFF :
501-509, 511-526, 528-599,
29-13-49 Page 454
Config-2 Feb 01/10
CES
(4) Removal of the forward pressure/suction/case drain/return piping:
- Remove the suction pipe (5) from the engine pylon.
- Remove the pressure pipe (4) from the engine pylon.
- Remove the case drain pipe (3) from the engine pylon.
- Remove the return pipe (2) from the engine pylon.
Subtask 29-13-49-020-081
(2) Disconnect the pump delivery hose (1) from the wing pipe (13) and the
middle pipe (5).
(3) Remove the pump delivery hose (1) from the pylon.
(4) Disconnect the pump suction hose (2) from the wing pipe (12) and the
middle pipe (6).
(5) Remove the pump suction hose (2) from the pylon.
(6) Disconnect the thrust reverser hydraulic control unit return hose (3)
from the wing pipe (14) and the middle pipe (7).
(7) Remove the thrust reverser hydraulic control unit return hose (3)
from the pylon.
(8) Disconnect the pump case drain hose (4) from the wing pipe (11) and
the middle pipe (8).
(9) Remove the pump case drain hose (4) from the pylon.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 455
Config-2 Feb 01/10
CES
Aft Pressure/Suction/Case Drain/Return Piping of the Yellow Hydraulic System in
the Engine Pylon
Figure 406/TASK 29-13-49-991-156
R EFF :
501-509, 511-526, 528-599,
29-13-49 Page 456
Config-2 Feb 01/10
CES
TASK 29-13-49-400-013
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
CAUTION : USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU
_______
DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU USE THE SECOND
WRENCH, YOU WILL NOT LOOSEN OR TIGHTEN THE UNION TOO MUCH.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 457
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 458
Config-2 Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-860-085
(1) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized (Ref. TASK 29-14-00-614-001).
(6) Make sure that warning notice(s) are in position to tell persons not
to pressurize the Yellow hydraulic system:
- On the HYD section of the overhead panel 40VU
- On the ground service panel 198CB.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 459
Config-2 Feb 01/10
CES
(7) Make sure that a warning notice is in position on the access door
195BB to tell persons not to pressurize the Yellow hydraulic
reservoir.
Subtask 29-13-49-865-072
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
R WARNING : MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
_______
R - 1JH, 2JH1 AND 3JH1 BEFORE 2KS1
R - 1JH, 2JH2 AND 3JH2 BEFORE 2KS2.
R IF YOU DO NOT OBEY THIS SEQUENCE, THERE IS A RISK OF
R ELECTROCUTION. THIS IS BECAUSE YOU WILL START CONTINUOUS
R IGNITION IF YOU OPEN CIRCUIT BREAKER 2KS1 OR 2KS2 FIRST.
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R FOR 1000EM1
49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
121VU ENGINE/ENG2/FADEC B 4KS2 Q40
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 460
Config-2 Feb 01/10
CES
Subtask 29-13-49-010-077
C. Get Access
(2) Make sure that an access platform is in position at the zones 420 and
480.
(3) Make sure that a container is in position below the hydraulic lines.
Subtask 29-13-49-040-053
D. Make the thrust reverser unserviceable for maintenance (Ref. TASK 78-30-
00-040-013).
Subtask 29-13-49-020-082
E. Removal of Components
(a) Make sure that the aft movable fairing is removed (Ref. TASK 54-
55-00-000-001).
(b) Make sure that the lower fairing is removed (Ref. TASK 54-56-00-
000-002).
(c) Make sure that the aft fixed fairing is removed (Ref. TASK 54-54-
00-000-001).
(2) Make sure that the fire extinguisher bottles are removed (Ref. TASK
26-21-41-000-001).
(4) Make sure that the bleed-air precooler exchangers are removed
(Ref. TASK 36-11-42-000-001).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 461
Config-2 Feb 01/10
CES
4. Procedure
_________
Subtask 29-13-49-420-071
(4) Make sure that the hydraulic line end-fittings are serviceable.
(5) Put the pump delivery hose (1) in position in the engine pylon.
(6) Connect the pump delivery hose (1) to the wing pipe (13) and the
middle pipe (5).
(7) TORQUE the pump delivery hose (1) to between 12.9 and 14.2 m.daN
(95.13 and 104.71 lbf.ft).
(8) Put the pump suction hose (2) in position in the engine pylon.
(9) Connect the pump suction hose (2) to the wing pipe (12) and the
middle pipe (6).
(10) TORQUE the pump suction hose (2) to between 21.5 and 23.7 m.daN
(158.55 and 174.77 lbf.ft).
(11) Put the thrust reverser hydraulic control unit return hose (3) in
position in the engine pylon.
(12) Connect the thrust reverser hydraulic control unit return hose (3) to
the wing pipe (14) and the middle pipe (7).
(13) TORQUE the thrust reverser hydraulic control unit return hose (3) to
the wing pipe (14) to between 7 and 7.68 m.daN (51.62 and 56.63
lbf.ft).
(14) TORQUE the thrust reverser hydraulic control unit return hose (3) to
the middle pipe (7) to between 7.5 and 8.3 m.daN (55.30 and 61.20
lbf.ft).
(15) Put the pump case drain hose (4) in position in the engine pylon.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 462
Config-2 Feb 01/10
CES
(16) Connect the pump case drain hose (4) to the wing pipe (11) and the
middle pipe (8).
(17) TORQUE the pump case drain hose (4) to between 2.9 and 3.2 m.daN
(21.38 and 23.59 lbf.ft).
Subtask 29-13-49-420-077
(4) Make sure that the hydraulic line end-fittings are serviceable.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 463
Config-2 Feb 01/10
CES
- TORQUE the nut of the quick-release coupling (14) to between 12 and
13 m.daN (88.49 and 95.87 lbf.ft).
- Install the washers (7) and the bolts (6).
- Install the spacer (12), the washer (11) and the bolt (10).
- Tighten the bolts (6) and (10).
- Connect the suction pipe (5) to the quick-release coupling (15).
- TORQUE the nut of the quick-release coupling (15) to between 14.1
and 14.3 m.daN (103.98 and 105.45 lbf.ft).
- Install the washers (17), the bolts (16) and tighten.
(a) Installation of the half clamp blocks (1) and (22) (detail B):
- Install the half clamp blocks (1) and (22).
- Seal the half clamp blocks (1) and (22) with BONDING AND
ADHESIVE COMPOUNDS (Material No. 08-004).
- Install the bolts (23), the nuts (21) and tighten.
(b) Installation of the clamp blocks (26), (27) and (28) (detail C):
- Install the bushings (24).
- Install the clamp blocks (26), (27) and (28) on the
longitudinal bulkhead (30).
- Install the nuts (29), the bolts (25) and tighten.
Subtask 29-13-49-420-078
(4) Make sure that the hydraulic line end-fittings are serviceable.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 464
Config-2 Feb 01/10
CES
(6) Connection of the middle pressure/suction/case drain/return piping at
the upper front spar:
- Use the SPECIAL WRENCH (98D54003500000) to connect the suction pipe
(1) to the suction pipe (9).
- Connect the pressure pipe (2) to the pressure pipe (8).
- Connect the case drain pipe (3) to the case drain pipe (7).
- Connect the return pipe (4) to the return pipe (6).
- Install the bolts (10), the washers (11), the nuts (5) and tighten.
- Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-004) to the
bolts (10) and the nuts (5).
(a) Installation of the clamp blocks (37), (38) and (39) (detail F):
- Install the bushings (34).
- Install the clamp block (37) on the bracket (35).
- Install the clamp blocks (38) and (39).
- Install the bracket (33).
- Install the bolts (42), the washers (43), the nuts (36) and
tighten.
- Install the bolts (40), the washers (41) and tighten.
(c) Installation of the clamp blocks (27), (28) and (29) (detail D):
- Install the bushings (32).
- Install the clamp block (27) on the bracket (26).
- Install the clamp blocks (28) and (29).
- Install the washers (30), the bolts (31) and tighten.
(d) Installation of the half clamp blocks (22) and (23) (detail C):
- Install the bushings (18).
- Install the half clamp blocks (22) and (23) on the RIB 10.
- Install the bolts (17) and the nuts (19).
- Install the brackets (20).
- Install the bolts (16) and the nuts (21) on the brackets (20).
- Install the bolts (24) and the washers (25).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 465
Config-2 Feb 01/10
CES
- Tighten the nuts (19) and (21) and the bolts (24).
Subtask 29-13-49-440-051
Subtask 29-13-49-420-079
E. Installation of Components
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 466
Config-2 Feb 01/10
CES
Subtask 29-13-49-410-073
Subtask 29-13-49-865-073
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 121VU HYDRAULIC/HYD POWER/Y 3803GX N30
R 121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
R 123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
R FOR 1000EM1
R 49VU ENGINE/1/FADEC A/AND EIU 1 2KS1 A04
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG1/SYS B 3JH1 P41
R 121VU ENGINE/IGN/ENG1/SYS A BAT 2JH1 P39
R 121VU ENGINE/ENG1/FADEC B/AND EIU 1 4KS1 R41
R FOR 1000EM2
R 49VU ENGINE/2/FADEC A/AND EIU 2 2KS2 A05
R 49VU ENGINE/1 AND 2/IGN/SYS A 1JH A03
R 121VU ENGINE/IGN/ENG2/SYS B 3JH2 P42
R 121VU ENGINE/IGN/ENG2/SYS A BAT 2JH2 P40
R 121VU ENGINE/ENG2/FADEC B 4KS2 Q40
R
Subtask 29-13-49-710-066
H. Test
(1) Do the operational test of the Yellow hydraulic system (Ref. TASK 29-
13-00-710-002).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 467
Config-2 Feb 01/10
CES
5. Close-up
________
Subtask 29-13-49-410-074
A. Close Access
Subtask 29-13-49-942-068
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-49-862-051
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 468
Config-2 Feb 01/10
CES
HYDRAULIC TUBES - ENGINE 2 - INSPECTION/CHECK
_____________________________________________
TASK 29-13-49-210-001
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 601
Config-1 May 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-941-083
A. Safety Precautions
(2) Make sure that the engine 2 shutdown occurred not less than 5 minutes
before you do this procedure.
(4) Put a warning notice to tell persons not to energize the FADEC 2.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 602
Config-1 May 01/09
CES
Subtask 29-13-49-010-071
B. Get Access
Subtask 29-13-49-865-067
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-49-210-052
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 603
Config-1 May 01/09
CES
Hydraulic Hoses and Tubes
Figure 601/TASK 29-13-49-991-300- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 604
Config-1 Nov 01/08
CES
Hydraulic Hoses and Tubes
Figure 601/TASK 29-13-49-991-300- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 605
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
C. Internal blockage. None permitted. Remove the blockage or
replace the hose-tube
assembly (Ref. TASK 29-13-
49-000-001) and (Ref. TASK
29-13-49-400-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 606
Config-1 May 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
R J. Wear - tube Maximum depth cannot be If damage is more than
R portion of suction more than 0.0065 in. allowable limits, replace
R hose-tube (0.165 mm). the hose-tube assembly
R assembly. (Ref. TASK 29-13-49-000-
R 040) and (Ref. TASK 29-13-
R 49-400-040).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 607
Config-1 May 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
F. Nicks & Maximum depth cannot be If the damage is more than
scratches-tube more than 0.0095 in. the allowable limits,
portion of suction (0.2413 mm) deep (not replace the hose-tube
hose-tube more than 10 percent of assembly (Ref. TASK 29-13-
assembly. wall thickness). 49-000-002) and (Ref. TASK
29-13-49-400-002).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 608
Config-1 May 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Crimps. None permitted. Replace the hose assembly
(Ref. TASK 29-13-49-000-
004) and (Ref. TASK 29-13-
49-400-004).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 609
Config-1 May 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
B. Crimps. None permitted. Replace the hose-tube
assembly (Ref. TASK 29-13-
49-000-003) and (Ref. TASK
29-13-49-400-003).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 610
Config-1 May 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
torque value. hose-tube assembly
(Ref. TASK 29-13-49-000-
003) and (Ref. TASK 29-13-
49-400-003).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 611
Config-1 May 01/09
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
F. Nicks and Maximum depth cannot be If the damage is more than
scratches-tube more than 0.0035 in. the allowable limits,
portion of suction (0.0889 mm) deep (not replace the hose-tube
hose-tube more than 10 percent of assembly (Ref. TASK 29-13-
assembly. wall thickness. 49-000-005) and (Ref. TASK
29-13-49-400-005).
C. Dents. Two per linear foot (305 If the damage is more than
mm). Provided depth does the allowable limits,
not exceed 0.025 in. replace the tube assembly
(0.635 mm) (10 percent (Ref. TASK 29-13-49-000-
of tube O.D.) and radius 006) and (Ref. TASK 29-13-
is not less than 0.04 49-400-006).
in. (1.016 mm) (less
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 612
Config-1 May 01/09
R
CES
-------------------------------------------------------------------------------
INSPECT/CHECK MAXIMUM REMARKS
SERVICEABLE LIMITS
-------------------------------------------------------------------------------
than two times the wall
thickness).
D. Flat areas. Maximum flat area can If the flat areas are more
not be more than 0.5 in. than the allowable limits,
(12.7 mm) (not more than replace the tube assembly
three times the tube (Ref. TASK 29-13-49-000-
O.D). The contour change 006) and (Ref. TASK 29-13-
cannot be more than 0.05 49-400-006).
in. (1.27 mm) (20
percent of the tube
O.D.).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 613
Config-1 May 01/09
R
CES
5. Close-up
________
Subtask 29-13-49-410-070
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-49-865-066
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-49
Page 614
Config-1 May 01/09
CES
HYDRAULIC TUBES - ENGINE 2 - INSPECTION/CHECK
_____________________________________________
TASK 29-13-49-200-010
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. ANY UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND SOME PARTS.
1. __________________
Reason for the Job
This task gives the procedure for a visual inspection of the hydraulic hoses
and tubes without component removal.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 601
Config-2 Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-49-941-053
A. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the connection between the pressure hose (2)
and the fluid disconnect panel (4) to collect the remaining fluid.
Subtask 29-13-49-010-056
B. Get Access
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 602
Config-2 Feb 01/10
CES
Subtask 29-13-49-110-051
WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
(1) Use a clean lint free cloth made moist with trichloroethane,
inhibited and stabilized (Material No. V01-002) to clean the tubes.
4. Procedure
_________
Subtask 29-13-49-210-050
A. Examine the hydraulic tubes with the inspection lamp and the inspection
mirror
(Ref. Fig. 601/TASK 29-13-49-991-153)
(1) Examine the hydraulic tubes and make sure that they are correctly
attached.
(a) If the tubes are loose, examine these items for damage, wear and
loss of torque:
1
_ The attachment bolts.
2
_ The attachment clips.
3
_ The wire that safeties the connections.
4
_ The tube connection nuts and the unions.
5
_ The attachment brackets.
(b) If one (some) of the items has (have) damage or wear, reject it
(them).
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 603
Config-2 Feb 01/10
CES
Engine Hydraulic Tubes
Figure 601/TASK 29-13-49-991-153
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 604
Config-2 Feb 01/10
CES
(2) Examine the connections of the hydraulic tubes for leaks. No leaks
are permitted
1
_ Examine the attachment bolts and the tube connection nuts for
loss of torque.
2
_ If there is a loss of torque examine the bolts and the tube
connection nuts for damage and wear.
3
_ If you find damage or wear, reject it (them).
4
_ Examine the general condition of the hydraulic tubes
1
_ If the tube(s) has (have) cracks, reject it (them).
2
_ If the tube(s) has (have) dents or damage, reject it (them).
5. Close-up
________
Subtask 29-13-49-410-056
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-13-49
Page 605
Config-2 Feb 01/10
CES
PUMP - ENGINE (3030GD) - MAINTENANCE PRACTICES
______________________________________________
TASK 29-13-51-860-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-51
Page 201
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-51-869-053
4. Procedure
_________
EFF :
ALL 29-13-51
Page 202
Feb 01/10
CES
Yellow Engine Pump
Figure 201/TASK 29-13-51-991-002
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 203
Nov 01/08
CES
Yellow Engine Pump
Figure 201A/TASK 29-13-51-991-002-A
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 204
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-13-51-870-054
A. Bleeding
(1) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(7) Lift the guard and push the fire handle (the fire valves open) until
hydraulic fluid without air flows out from the hose into the
container. Pull the fire handle (the fire valves close) when bleeding
is completed.
(9) TORQUE the hose of the filter to between 215 and 280 lbf.in (2.42 and
3.16 m.daN).
(10) Push the fire handle (the fire handle valves open).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 205
Nov 01/08
CES
Subtask 29-13-51-710-060
B. Tests
(a) Do the operational test of the fire shut-off valve (Ref. TASK 29-
10-00-710-001).
(b) Examine the hydraulic connections of the fire shut-off valve for
leaks.
(2) Do an operational test of the thrust reverser system (Ref. TASK 78-
31-00-710-042).
(b) During the dry motoring, make sure that there are no leaks from:
- The hydraulic connection of the pump
- The Yellow engine pump case drain filter
- The interface between the pump and the accessory gearbox.
(c) Make sure that the clogging indicator of the Yellow engine-pump
case-drain filter is not extended.
(d) Make sure that the clogging indicator of the Yellow HP filter is
not extended.
(e) Make sure that the level of hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK
12-12-29-611-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 206
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 29-13-51-870-054-A
A. Bleeding
(1) Do the EIS start procedure (Upper ECAM DU and lower ECAM DU only)
(Ref. TASK 31-60-00-860-001).
(7) Lift the guard and push the fire handle (the fire valves open) until
hydraulic fluid without air flows out from the hose into the
container. Pull the fire handle (the fire valves close) when bleeding
is completed.
(9) TORQUE the hose of the filter to between 17.84 and 20.35 lbf.ft (2.41
and 2.75 m.daN).
(10) Push the fire handle (the fire handle valves open).
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 207
Feb 01/10
CES
Subtask 29-13-51-710-060-A
B. Tests
(a) Do the operational test of the fire shut-off valve (Ref. TASK 29-
10-00-710-001).
(b) Examine the hydraulic connections of the fire shut-off valve for
leaks.
(c) During the dry motoring, make sure that there are no leaks from:
- The hydraulic connection of the pump
- The Yellow engine pump case drain filter
- The interface between the pump and the accessory gearbox.
(d) Make sure that the clogging indicator of the Yellow engine-pump
case-drain filter is not extended.
(e) Make sure that the clogging indicator of the Yellow HP filter is
not extended.
(f) Make sure that the level of hydraulic fluid in the Yellow
reservoir is correct. If necessary, fill the reservoir (Ref. TASK
12-12-29-611-001).
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 208
Feb 01/10
CES
(g) Do a check of the quantity of air in the Yellow hydraulic system
(Ref. TASK 29-00-00-210-001).
5. Close-up
________
Subtask 29-13-51-860-060
A. Close Access
EFF :
ALL 29-13-51
Page 209
Nov 01/08
CES
PUMP - ENGINE (3030GD) - REMOVAL/INSTALLATION
_____________________________________________
TASK 29-13-51-000-004
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 401
Config-1 Nov 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-51-861-051
Subtask 29-13-51-860-055
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 402
Config-1 Nov 01/08
CES
(4) Put a warning notice(s) in position on the access door 195BB to tell
persons not to pressurize the Yellow hydraulic reservoir.
Subtask 29-13-51-941-054
C. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put a container below the Yellow engine pump to collect the remaining
fluid.
(6) Do a visual check of the element of the Yellow engine 2 pump case
drain filter (3084GM), if you remove the pump:
- because of operation without fluid (dry running)
- or because of malfunction if you think that there is internal
damage.
Subtask 29-13-51-010-052
D. Get Access
(1) Open the left fan cowl door (Ref. TASK 71-13-00-010-040):
FOR 1000EM2
- Open the door 447AL.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 403
Config-1 Nov 01/08
CES
(2) Put the access platform in position at the engine.
Subtask 29-13-51-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
4. Procedure
_________
Subtask 29-13-51-020-052
(1) Disconnect the electrical connector (3030GD-A) from the pump (35).
(2) Disconnect the case drain hose (20) from the union/reducer (25) on
the pump(35).
NOTE : Use a second wrench to hold the union/reducer (25) on the pump
____
(35) when you loosen the hose coupling nut.
(3) Remove the union/reducer (25) and the packing (30) from the case
drain port of the pump (35) and discard the packing (30).
(4) Disconnect the suction hose/tube (10) from the union (15) on the pump
(35).
NOTE : Use a second wrench to hold the union (15) on the pump (35)
____
when you loosen the hose/tube coupling nut.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 404
Config-1 Nov 01/08
CES
R Yellow Engine Pump (Vickers)
Figure 401/TASK 29-13-51-991-300
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-13-51
Page 405
Config-1 Feb 01/09
CES
R Yellow Engine Pump (Abex)
Figure 401A/TASK 29-13-51-991-300-A
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-13-51
Page 406
Config-1 Feb 01/09
CES
(5) Remove the union (15) and the packing (55) from the suction port of
the pump (35) and discard the packing (55).
(6) Disconnect the pressure hose/tube (5) from the union/reducer (65) on
the pump (35).
NOTE : Use a second wrench to hold the union/reducer (65) on the pump
____
(35) when you loosen the hose/tube coupling nut.
(7) Remove the union/reducer (65) and the packing (60) from the pressure
port on the pump (35) and discard the packing (60).
(b) Turn the pump (35) in a clockwise direction so that the nut goes
through the large part of the hole in the pump flange.
(c) Move the pump (35) forward and remove it from the engine.
(9) Remove and discard the gasket (45) from the mount pad.
(10) Remove the packing (40) from the pump input splined-shaft and discard
the packing (40).
(11) Put protective covers on the end of the hose/tube assemblies, the
unions, the unions/reducers, the pump and the electrical connector.
(12) Put blanking plugs on the open end of the pump and on the gearbox
mount pad.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-13-51
Page 407
Config-1 Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499,
Subtask 29-13-51-020-052-A
(1) Disconnect the electrical connector (4000GD) from the pump (35).
(2) Disconnect the case drain hose (20) from the union/reducer (25) on
the pump(35).
NOTE : Use a second wrench to hold the union/reducer (25) on the pump
____
(35) when you loosen the hose coupling nut.
(3) Remove the union/reducer (25) and the packing (30) from the case
drain port of the pump (35) and discard the packing (30).
(4) Disconnect the suction hose/tube (10) from the union (15) on the pump
(35).
NOTE : Use a second wrench to hold the union (15) on the pump (35)
____
when you loosen the hose/tube coupling nut.
(5) Remove the union (15) and the packing (55) from the suction port of
the pump (35) and discard the packing (55).
(6) Disconnect the pressure hose/tube (5) from the union/reducer (65) on
the pump (35).
NOTE : Use a second wrench to hold the union/reducer (65) on the pump
____
(35) when you loosen the hose/tube coupling nut.
(7) Remove the union/reducer (65) and the packing (60) from the pressure
port on the pump (35) and discard the packing (60).
(b) Turn the pump (35) in a clockwise direction so that the nut goes
through the large part of the hole in the pump flange.
(c) Move the pump (35) forward and remove it from the engine.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-13-51
Page 408
Config-1 Nov 01/08
CES
(9) Remove and discard the gasket (45) from the mount pad.
(10) Remove the packing (40) from the pump input splined-shaft and discard
the packing (40).
(11) Put protective covers on the end of the hose/tube assemblies, the
unions, the unions/reducers, the pump and the electrical connector.
(12) Put blanking plugs on the open end of the engine pump and on the
gearbox mount pad.
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-13-51
Page 409
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
TASK 29-13-51-400-004
WARNING : DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME
AND CAN CAUSE INJURY.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 410
Config-1 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
24-41-00-861-002 Energize the Aircraft Electrical Circuits from the
External Power
24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied
from the External Power
R 29-13-51-860-001 Hydraulic Maintenance Procedure After an Engine
R Installation (With Engine Pump Installed) or After an
R Engine Pump Installation
29-14-00-614-001 Depressurization of the Hydraulic Reservoirs
R
29-24-00-864-001 Depressurize the Yellow Hydraulic System
R
71-13-00-010-040 Opening of the Fan Cowl Doors
71-13-00-410-040 Closing of the Fan Cowl Doors
R
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 411
Config-1 Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-51-860-056
(1) Make sure that the aircraft electrical circuits are energized
(Ref. TASK 24-41-00-861-002).
(4) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(5) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(7) Make sure that the left fan cowl door 447AL is open (Ref. TASK 71-13-
00-010-040).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 412
Config-1 Nov 01/08
CES
Subtask 29-13-51-941-055
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the panel 40VU.
(5) Make sure that a container is below the Yellow engine pump to collect
the remaining fluid.
Subtask 29-13-51-865-057
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 413
Config-1 Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 29-13-51-640-053
R CAUTION : MAKE SURE THAT THE PACKING IS IN THE CORRECT LOCATION ON THE
_______
R SPLINE SHAFT. IF THE PACKING IS NOT IN THE SQUARE SECTION
R GROOVE, THERE IS A RISK OF OIL LEAKAGE.
R (1) Lubricate the new packing (40) with OILS (Material No. 03-002).
R Install the packing (40) in the square section groove on the input
R splined shaft of the pump.
(2) Remove the blanking plugs from the engine pump (35) and the gearbox
mount pad.
Subtask 29-13-51-420-055
(a) Put the pump (35) in position on the gearbox mount pad with the
new nut (50) through the large holes in the pump flange.
(2) Do a running torque check of the nuts (50) with a torque wrench.
(a) Install new nuts (50) on the studs of the mount pad and turn the
nuts until resistance is felt.
CAUTION : DISCARD THE NUT(S) IF YOU CAN TURN THEM BY HAND WITH NO
_______
RESISTANCE.
1
_ Set the torque wrench to 9.5 lbf.in (0.10 m.daN) and turn each
nut in the tightening direction. The nut(s) must not turn
before the set torque value.
(c) If the nut(s) turn before you get to 9.5 lbf.in (0.10 m.daN)
torque, replace the nut(s) and do 4.B.(2) again for each
replacement nut.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 414
Config-1 Feb 01/09
CES
(d) If the nut(s) pass the running torque check, do not remove the
nut(s) from the stud(s) and do step 4.B.(3).
(3) TORQUE the nuts (50) to between 260 and 320 lbf.in (2.93 and 3.61
m.daN).
(4) Remove the protective covers from the union (15), the union/reducer
(25) and (65).
(5) Lubricate the new packing (30), packing (55), packing (60) with
HYDRAULIC FLUIDS (Material No. 02-003).
(6) Put the packing (60) on the union/reducer (65) and install the
union/reducer in the pressure port of the pump (35).
(7) TORQUE the union/reducer (65) to between 1350 and 1450 lbf.in (15.25
and 16.38 m.daN).
(8) Put the packing (55) on the union (15) and install the union in the
suction port of the pump (35).
(9) TORQUE the union (15) to between 860 and 940 lbf.in (9.71 and 10.62
m.daN).
(10) Put the packing (30) on the union/reducer (25) and install the
union/reducer in the case drain port of the pump (35).
(11) TORQUE the union/reducer (25) to between 270 and 290 lbf.in (3.05 and
3.27 m.daN).
(12) Connect the case drain hose (20) to the union/reducer (25).
(13) TORQUE the case drain hose (20) coupling nut to between 270 and 300
lbf.in (3.05 and 3.39 m.daN).
NOTE : Use a second wrench to hold the union/reducer (25) when you
____
torque the case drain hose coupling nut.
(14) Connect the adapter (70) to the union (15) in the pump (35) suction
port.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
29-13-51
Page 415
Config-1 Nov 01/08
R
CES
(16) TORQUE the coupling nut of the suction hose (10) to the adapter (70)
to between 800 and 900 lbf.in (9.04 and 10.17 m.daN).
(17) Torque the coupling nut of the adapter (70) to the union (15) to
between 800 and 900 lbf.in (9.04 and 10.17 m.daN).
NOTE : Use a second wrench to hold the union (15) when you torque the
____
adapter (70) coupling nut.
(18) Connect the pressure hose (5) to the reducer (65) in the pump (35)
pressure port.
(19) TORQUE the pressure hose (5) coupling nut to between 900 and 1000
lbf.in (10.17 and 11.30 m.daN).
NOTE : Use a second wrench to hold the reducer (65) when you torque
____
the pressure hose (5) coupling nut.
(20) Remove the protective cover from the electrical connector (3030GD-A).
(21) Connect the electrical connector (3030GD-A) to the pump (35). Tighten
the connector with your hand.
Subtask 29-13-51-420-055-A
(a) Put the pump (35) in position on the gearbox mount pad with the
new nut (50) through the large holes in the pump flange.
(a) Install new nuts (50) on the studs of the mount pad and turn the
nuts four threads from the stud top.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 416
Config-1 Nov 01/08
CES
(b) Check tightening nuts
CAUTION : DO NOT REMOVE THE NUT(S) FROM THE STUD(S) IF THE NUT(S)
_______
DO NOT TURN WHEN THE TORQUE IS APPLIED.
1
_ Set the torque wrench to 9.5 lbf.in (0.10 m.daN) and turn each
nut in the tightening direction. The nut(s) must not turn
before the set torque value.
(c) If the nut(s) turn before you get to 9.5 lbf.in (0.10 m.daN)
torque, replace the nut(s) and do 4.B.(2) again for each
replacement nut.
(d) If the nut(s) pass the running torque check, do step 4.B.(3).
(3) TORQUE the nuts (50) to between 260 and 320 lbf.in (2.93 and 3.61
m.daN).
(4) Remove the protective covers from the union (15), the union/reducer
(25) and (65).
(5) Lubricate the new packing (30), packing (55), packing (60) with
HYDRAULIC FLUIDS (Material No. 02-003).
(6) Put the packing (60) on the union/reducer (65) and install the
union/reducer in the pressure port of the pump (35).
(7) TORQUE the union/reducer to between 8.075 and 8.925 m.daN (59.55 and
65.81 lbf.ft).
(8) Put the packing (55) on the union (15) and install the union in the
suction port of the pump (35).
(9) TORQUE the union (15) to between 9.68 and 10.71 m.daN (71.38 and
78.98 lbf.ft).
(10) Put the packing (30) on the union/reducer (25) and install the
union/reducer in the case drain port of the pump (35).
(11) TORQUE the union/reducer (25) to between 3.002 and 3.318 m.daN (22.13
and 24.46 lbf.ft).
(12) Connect the case drain hose (20) to the union/reducer (30).
R
EFF :
401-499,
234-235, 239-249, 251-299, 305-399, 29-13-51
Page 417
Config-1 Nov 01/08
CES
(13) TORQUE the hose coupling nut to between 2.42 and 2.76 m.daN (17.84
and 20.35 lbf.ft).
NOTE : Use a second wrench to hold the union/reducer (30) when you
____
torque the hose coupling nut.
(15) TORQUE the hose/tube coupling nut to between 9.04 and 10.17 m.daN
(66.66 and 74.99 lbf.ft).
NOTE : Use a second wrench to hold the union (15) when you torque the
____
hose/tube coupling nut.
NOTE : Use a second wrench to hold the union/reducer (65) when you
____
torque the hose/tube coupling nut.
(18) Remove the protective cover from the electrical connector (4000GD).
(19) Connect the electrical connector (4000GD) to the pump (35). Tighten
the connector with your hand.
Subtask 29-13-51-865-058
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD, 3701GD
R Subtask 29-13-51-860-063
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 418
Config-1 Nov 01/08
CES
5. Close-up
________
Subtask 29-13-51-942-052
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-51-410-052
B. Close Access
(1) Close the left fan cowl door (Ref. TASK 71-13-00-410-040):
FOR 1000EM2
- Close the door 447AL.
Subtask 29-13-51-862-051
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499,
29-13-51
Page 419
Config-1 Nov 01/08
CES
PUMP - ENGINE (3030GD) - REMOVAL/INSTALLATION
_____________________________________________
TASK 29-13-51-000-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
WARNING : BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS IMMEDIATELY AFTER
_______
THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS CAN STAY HOT FOR UP TO
ONE HOUR.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 401
Config-2 Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-51-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the Yellow hydraulic reservoir.
Subtask 29-13-51-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 402
Config-2 Feb 01/10
CES
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
(6) Put a container below the hydraulic connections of the engine pump to
collect the remaining fluid.
Subtask 29-13-51-010-050
C. Get Access
Subtask 29-13-51-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
4. Procedure
_________
Subtask 29-13-51-020-050
(1) Disconnect the electrical connector (5) from the pump (6).
(a) Put the clean container minimum capacity 2 US gal below the pump.
(b) Disconnect the pressure hose (2), the suction hose (1) and the
case drain hose (12) from the pump unions. Collect the hydraulic
fluid in the container.
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 403
Config-2 Feb 01/10
CES
Hydraulic Pump (3030GD)
Figure 401/TASK 29-13-51-991-150
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 404
Config-2 Feb 01/10
CES
(3) Remove the unions:
(a) Remove the unions (3), (11) and (14) from the pump.
(b) Remove the packings (4), (15) and (16) from the union (3), the
packing (13) from the union (14) and the packing (10) from the
union (11). Discard the packings.
(a) Loosen the nuts (9) and turn the pump to put the nuts in the
large holes.
(5) Install covers/ blanking caps/ plugs to all the connections and
mating faces to prevent damage and contamination:
(a) Put covers on the mating faces of the pump and the gearbox.
(b) Put plugs on the openings of the pump and the hoses.
(c) Put blanking caps on the electrical connector and the electrical
receptacle.
(6) Remove the container from below the engine hydraulic pump and discard
the drained hydraulic fluid.
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 405
Config-2 Feb 01/10
CES
TASK 29-13-51-400-010
WARNING : DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR
_______
MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND
INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM YOUR EYES, MOUTH OR SKIN
WITH WATER. GET MEDICAL AID IF YOU GET HYDRAULIC FLUID IN YOUR EYES
OR MOUTH.
CAUTION : DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC
_______
FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE
FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 406
Config-2 Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 407
Config-2 Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-13-51-860-051
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that the warning notice(s) is (are) in position on the
access door 195BB to tell persons not to pressurize the Yellow
hydraulic reservoir.
(6) Make sure that the fan cowl doors are open (Ref. TASK 71-13-00-010-
010):
- FOR 1000EM2
447AL, 448AR.
Subtask 29-13-51-941-051
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the Yellow hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 408
Config-2 Feb 01/10
CES
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
(6) Make sure that a container is below the hydraulic connections of the
engine pump to collect the remaining fluid.
Subtask 29-13-51-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
4. Procedure
_________
Subtask 29-13-51-420-057
(1) Put new packing (16), packing (15) and packing (4) on the union (3),
packing (10) on the union (11) and packing (13) on the union (14)
(Ref. TASK 70-23-13-911-010).
(2) Install the unions (3), (11) and (14) in the pump (6).
(3) TORQUE the union (11) to between 22.13 and 24.46 lbf.ft (3.00 and
3.31 m.daN).
(4) TORQUE the union (14) to between 71.38 and 78.98 lbf.ft (9.67 and
10.70 m.daN).
(5) TORQUE the union (3) to between 59.55 and 65.81 lbf.ft (8.07 and 8.92
m.daN).
Subtask 29-13-51-630-051
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 409
Config-2 Feb 01/10
CES
(1) Remove the covers from the mating face of the pump and the gearbox.
(2) Remove the plugs from the openings of the pump and the hoses.
WARNING : DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
_______
ON PROTECTIVE CLOTHING, GOGGLES AND A FACE MASK. USE THE
FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE VAPOR.
IF YOU GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES
FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR
EYES BECOME IRRITATED.
(a) Use a clean lint free cloth, made moist with cleaning fluid
(Material No. V01-002), to clean the hydraulic pump mating face
on the gearbox.
(4) Put a new seal (8) on the hydraulic pump shaft (Ref. TASK 70-23-13-
911-010).
(5) Lubricate the splines of the hydraulic pump shaft with engine oil
(Material No. V10-039).
Subtask 29-13-51-420-051
(1) Put the gasket (7) on the gearbox mating face (Ref. TASK 70-23-13-
911-010).
(2) Align the pump shaft with the gearbox splined drive and the slots in
the mounting flange with the mounting studs.
(3) Push the pump rearward until the mating faces touch. Turn the pump
counterclockwise until the ends of the slots come against the
mounting studs.
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 410
Config-2 Feb 01/10
CES
(5) TORQUE the nuts to between 260 and 320 lbf.in (2.93 and 3.61 m.daN)
(Ref. TASK 70-23-11-911-013).
Subtask 29-13-51-420-050
CAUTION : USE A SECOND WRENCH TO HOLD THE UNION DURING THE TORQUE
_______
PROCEDURE. THIS IS TO PREVENT DAMAGE TO THE PUMP.
(a) Connect the case drain hose (12) to the pump union.
(b) TORQUE the hose nut to between 215 and 245 lbf.in (2.42 and 2.76
m.daN) (Ref. TASK 70-23-11-911-013).
(b) TORQUE the hose nut to between 1520 and 1680 lbf.in (17.17 and
18.98 m.daN) (Ref. TASK 70-23-11-911-013).
(b) TORQUE the hose nut to between 855 and 945 lbf.in (9.66 and 10.67
m.daN) (Ref. TASK 70-23-11-911-013).
(a) Remove the blanking caps from the electrical connector (5) and
the electrical receptacle.
Subtask 29-13-51-865-052
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3701GD
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 411
Config-2 Feb 01/10
CES
Subtask 29-13-51-860-062
5. Close-up
________
Subtask 29-13-51-410-050
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
501-509, 511-526, 528-599, 29-13-51
Page 412
Config-2 Feb 01/10
CES
VALVE - ENGINE PUMP FIRE (3046GD) - REMOVAL/INSTALLATION
________________________________________________________
TASK 29-13-52-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-52
Page 401
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-52-941-050
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
Subtask 29-13-52-864-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(2) Depressurize the Yellow hydraulic system reservoir (Ref. TASK 29-14-
00-614-001).
EFF :
ALL 29-13-52
Page 402
Feb 01/10
CES
Subtask 29-13-52-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/Y/ENG2 3702GD C14
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
Subtask 29-13-52-010-050
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) below zone 674.
(3) Put clean MISCELLANEOUS (Material No. 19-003) below the engine pump
fire-valve (5).
R (4) Put a CONTAINER 1 L (1/4 USGAL) below the access door opening, to
collect the hydraulic fluid.
4. Procedure
_________
Subtask 29-13-52-020-050
(1) Disconnect the cable connector (3) from the electrical connector (2).
(3) Hold the engine pump fire valve (5) and disconnect the coupling-nuts
(1) and (4).
(4) Compress the compensated slide (6) to decrease its length. Remove the
engine pump fire-valve (5).
EFF :
ALL 29-13-52
Page 403
Feb 01/10
CES
Engine Pump Fire-Valve (3046GD)
Figure 401/TASK 29-13-52-991-001- 12 (SHEET 1)
EFF :
ALL 29-13-52
Page 404
Feb 01/98
CES
Engine Pump Fire-Valve (3046GD)
Figure 401/TASK 29-13-52-991-001- 22 (SHEET 2)
EFF :
ALL 29-13-52
Page 405
Feb 01/98
CES
TASK 29-13-52-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-52
Page 406
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-52-941-059
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (3) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the Yellow hydraulic system.
Subtask 29-13-52-860-050
R (3) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
(4) Make sure that the applicable access panels 674AB(674BB) are open.
EFF :
ALL 29-13-52
Page 407
Feb 01/10
CES
Subtask 29-13-52-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/Y/ENG2 3702GD C14
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-52-560-050
(1) Remove the blanking plugs and drain the hydraulic fluid from the
engine pump fire-valve (5).
Subtask 29-13-52-420-054
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
(2) Clean the component interfaces and the adjacent area with a
R MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
R (Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 29-13-52
Page 408
Feb 01/10
CES
Subtask 29-13-52-420-052
(3) Extend the compensated slide (6) to engage the coupling nut (1). Do
not tighten it fully.
(4) Make sure that the engine pump fire-valve (5) is correctly aligned,
and tighten the coupling nuts (1) and (4).
R (5) TORQUE the coupling nuts (1) and (4) (Ref. TASK 20-21-12-911-001).
R (6) Connect the cable connector (3) to the electrical connector (2).
Subtask 29-13-52-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD, 3702GD.
Subtask 29-13-52-863-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
Subtask 29-13-52-720-051
F. Test
(1) Do a functional test of the engine pump fire-valve (5) (Ref. TASK 29-
10-00-720-001).
(2) Examine the hydraulic connections of the engine pump fire-valve (5)
for leaks.
EFF :
ALL 29-13-52
Page 409
Nov 01/09
CES
Subtask 29-13-52-864-052
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
5. Close-up
________
Subtask 29-13-52-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-52-942-051
B. Removal of Equipment
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-13-52
Page 410
Feb 01/10
CES
TASK 29-13-52-000-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-52
Page 411
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-13-52-941-057
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you work on the hydraulic system.
R (3) Put a WARNING NOTICE in the cockpit to tell persons not to pressurize
the Yellow hydraulic system.
Subtask 29-13-52-864-051
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
(2) Depressurize the Yellow hydraulic system reservoir (Ref. TASK 29-14-
00-614-001).
Subtask 29-13-52-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/Y/ENG2 3702GD C14
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
EFF :
ALL 29-13-52
Page 412
Feb 01/10
CES
Subtask 29-13-52-010-053
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) in position, below zone 674.
4. Procedure
_________
Subtask 29-13-52-020-051
(3) Remove the screw (10) and disconnect the bonding lead (9) from the
actuator (1).
(4) Loosen the screws (4) sufficiently to remove the clamp halves (3) and
(7) from the actuator (1).
(6) Remove the actuator (1), from the adaptor plate (5).
(7) Put blanking covers on the openings of the adaptor plate (5), and the
actuator (1).
EFF :
ALL 29-13-52
Page 413
Feb 01/10
CES
Actuator - Engine Pump Fire-Valve (3046GD)
Figure 402/TASK 29-13-52-991-002
EFF :
ALL 29-13-52
Page 414
Feb 01/98
CES
TASK 29-13-52-400-002
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-52
Page 415
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-52-941-060
A. Safety Precautions
(1) You must obey the hydraulic safety procedures (Ref. TASK 29-00-00-
910-002) when you do work on the hydraulic system.
R (3) Make sure that the WARNING NOTICE is in position to tell persons not
to pressurize the Yellow hydraulic system.
Subtask 29-13-52-860-051
R (3) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position.
EFF :
ALL 29-13-52
Page 416
Feb 01/10
CES
Subtask 29-13-52-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/Y/ENG2 3702GD C14
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
4. Procedure
_________
Subtask 29-13-52-420-055
R WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
R OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
R INSTRUCTIONS.
(1) Clean the component interfaces and the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(2) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 29-13-52-420-053
CAUTION : MAKE SURE THAT THE ACTUATOR AND THE ENGINE PUMP FIRE VALVE
_______
TOUCH ACROSS THEIR FULL SURFACES AND CORRECTLY CONNECT WITH :
- THE DRIVE SHAFT OF THE ACTUATOR ENGAGED IN THE COUPLING OF
THE ENGINE PUMP FIRE VALVE
- THE DOWEL PIN IN THE ADAPTOR PLATE ENGAGED WITH THE HOLE IN
THE ACTUATOR ASSEMBLY.
(1) Remove the blanking covers from the actuator (1) and the adaptor
plate (5).
(2) Align the actuator (1) with the pin (6), and put the actuator (1) in
postion on the adaptor plate (5).
EFF :
ALL 29-13-52
Page 417
Feb 01/10
CES
(3) Make sure that the drive shaft of the actuator engages the engine
pump fire-valve correctly.
(4) Install the screws (4) into the clamp half (3), and install the new
O-rings (2) (Ref. TASK 20-29-00-911-001) onto the screws (4).
(5) Position the clamp halves (3), and (7) on the actuator assembly (1),
and adaptor plate (5). Install the screws (4) into the clamp half
(7).
(6) Put the bonding lead (9) in position on the actuator (1), and secure
with the screw (10)(Ref. TASK 20-28-00-912-004).
(7) Remove the blanking caps and connect the electrical connector (8).
Subtask 29-13-52-865-057
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD, 3702GD.
Subtask 29-13-52-863-052
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES
_______
ARE CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
Subtask 29-13-52-720-052
E. Test
(1) Do a functional test of the engine pump fire-valve (Ref. TASK 29-10-
00-720-001).
EFF :
ALL 29-13-52
Page 418
Feb 01/10
R
CES
5. Close-up
________
Subtask 29-13-52-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-52-942-055
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-13-52
Page 419
Feb 01/10
CES
VALVE - ENGINE PUMP FIRE (3046GD) - INSPECTION/CHECK
____________________________________________________
TASK 29-13-52-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-52
Page 601
Feb 01/10
CES
3. __________
Job Set-up
Subtask 29-13-52-941-055
A. Safety Precautions
Subtask 29-13-52-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/FIRE VALVE/Y/ENG2 3702GD C14
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
Subtask 29-13-52-010-052
C. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT) below zone 674.
4. Procedure
_________
Subtask 29-13-52-210-052
(1) Examine the engine pump fire-valve 3046GD for damage, corrosion and
signs of leakage.
R (2) Make an inspection of the line end fittings and electrical connector.
R Make sure they are correct and satisfactory.
EFF :
ALL 29-13-52
Page 602
Feb 01/10
CES
Engine Pump Fire-Valve (3046GD)
Figure 601/TASK 29-13-52-991-003
EFF :
ALL 29-13-52
Page 603
Feb 01/98
CES
5. Close-up
________
Subtask 29-13-52-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 29-13-52-865-054
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
3700GD, 3702GD.
Subtask 29-13-52-942-052
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 29-13-52
Page 604
Feb 01/10
CES
GROUND CONNECTOR - SELF-SEALING - REMOVAL/INSTALLATION
______________________________________________________
TASK 29-13-63-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-63-860-050
EFF :
ALL 29-13-63
Page 401
Aug 01/99
CES
(3) Put the access platform in position below the ground service panel of
the Yellow hydraulic system.
(4) Put the warning notice in position to tell persons not to pressurize
the hydraulic systems:
- in the cockpit on the hydraulic section 40VU of the overhead panel.
(5) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(7) Put the container below the hydraulic connections of the ground
connectors to collect the hydraulic fluid.
4. Procedure
_________
Subtask 29-13-63-020-050
NOTE : The removal of the suction connector (3006GM) and the delivery
____
connector (3008GM) is the same. The procedure describes the
removal only for one connector.
(1) Disconnect the end-fitting (1) from the ground connector (5).
(2) Put blanking plugs on the disconnected end-fitting (1) and the ground
connector (5).
(4) Remove the mounting flange (4) with the ground connector (5) from the
ground service panel (3).
EFF :
ALL 29-13-63
Page 402
Aug 01/99
CES
Self-Sealing Ground Connectors of the Yellow Hydraulic System
Figure 401/TASK 29-13-63-991-001
EFF :
ALL 29-13-63
Page 403
Aug 01/99
CES
TASK 29-13-63-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific container
No specific hydraulic ground cart
No specific warning notice
No specific access platform 1.75 m (5 ft. 9 in.)
No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
No specific Torque Wrench : range 2.00 to 20.00 m.daN
(15.00 to 150.00 lbf.ft)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-13-63
Page 404
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-13-63-860-051
(2) Make sure that the warning notice is in position to tell persons not
to pressurize the hydraulic systems:
- in the cockpit on the hydraulic section 40VU of the overhead panel.
(3) Make sure that the Yellow hydraulic system is depressurized and put
it in the maintenance configuration.
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the reservoir of the Yellow hydraulic system is
depressurized.
(Ref. TASK 29-14-00-614-001).
(5) Make sure that the access doors 198CB and 198DB are open.
(6) Make sure that the access platform is in position below the service
panel of the Yellow hydraulic system.
(7) Make sure that the container is in position below the hydraulic
connections of the ground connectors.
EFF :
ALL 29-13-63
Page 405
Aug 01/99
CES
4. Procedure
_________
Subtask 29-13-63-420-050
(3) Make sure that the union nut (6) engages correctly with the ground
connector (5).
(4) Remove the old sealant from the surface of the mounting flange (4)
and the ground service panel (3).
(5) Install the ground connector (5) in the mounting flange (4).
(6) Apply SEALANTS (Material No. 09-019) to the mating surface of the
mounting flange (4).
(7) Remove the blanking plugs from the end-fitting (1) and the ground
connector (5).
(8) Install the ground connector (5) with the mounting flange (4) at the
ground service panel (3).
(9) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (7).
EFF :
ALL 29-13-63
Page 406
Aug 01/99
CES
(11) TORQUE the nuts to between 0.35 and 0.45 m.daN (30.97 and 39.82
lbf.in).
(13) Connect the line-end fitting (1) to the ground connector (5).
(14) TORQUE the line-end fitting (1) to between 9.7 and 10.7 m.daN (71.53
and 78.90 lbf.ft).
(15) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
003) to the surface of the mounting flange (4).
Subtask 29-13-63-790-050
B. Leak Test
(3) Do a check of the ground connector (5) for leaks. No leaks are
permitted.
(6) Make sure that, before you install the union nut (6), no hydraulic
fluid comes out of the ground connector (5).
5. Close-up
________
Subtask 29-13-63-860-052
(2) Remove the access platform from below the ground service panel of the
Yellow hydraulic system.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-13-63
Page 407
Aug 01/99
CES
(4) Close the access doors 198CB and 198DB.
EFF :
ALL 29-13-63
Page 408
Aug 01/99
CES
HYDRAULIC RESERVOIR PRESSURIZING SYSTEM - DESCRIPTION AND OPERATION
___________________________________________________________________
1. General
_______
The aircraft has a pressurization system for the hydraulic reservoirs . Each
reservoir gets pressurized air to 50 psi (3.5 bar) (usual operation), which
prevents cavitation of the pumps. The system also remains airtight in the
event of failure of the pressurization system or after an engine shutdown.
2. __________________
Component Location
EFF :
ALL 29-14-00
Page 1
Feb 01/10
CES
Component Location (Sheet 1)
Figure 001
R
EFF :
001-049, 051-061, 101-105, 201-203, 29-14-00
Page 2
May 01/05
CES
Hydraulic Reservoir Presurizing System - Component Location (Sheet 1)
Figure 001A
R
EFF : 062-099, 106-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
29-14-00
Page 3
Feb 01/10
528-599,
CES
Hydraulic Reservoir Pressurizing System - Component Location (Sheet 2)
Figure 002
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
29-14-00
Page 4
Feb 01/10
CES
Component Location (Sheet 2)
R Figure 002A
R
EFF :
151-199, 301-399, 401-499, 29-14-00
Page 5
Aug 01/05
CES
Component Location (Sheet 1)
Figure 003
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
29-14-00
Page 6
Feb 01/10
CES
Component Location (Sheet 1)
R Figure 003A
R
EFF :
151-199, 401-499, 29-14-00
Page 7
Aug 01/05
CES
**ON A/C 301-399,
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
1005GM VALVE-AIR RELIEF, G RSVR 148 734 29-14-17
1087GM VALVE-MAN DEPRESS, G RSVR 197 197CB 29-14-16
1360GM UNIT-AIR PRESS 195 195BB 29-14-41
1383GM PRESS GAGE-G RSVR 148 734 29-30-00
1388GM CHECK VALVE-RSVR PRESS, G 145 241LF 29-10-00
1392GM RESTRICTOR-RSVR PRESS, ENG 1 BLEED 476 476CR 29-14-13
2005GM VALVE-AIR RELIEF, B RSVR 197 197EB 29-14-17
2087GM VALVE-MAN DEPRESS, B RSVR 197 197EB 29-14-16
2383GM PRESS GAGE-B RSVR 197 197FB 29-30-00
2388GM CHECK VALVE-RSVR PRESS, B 151 151AC 29-10-00
3005GM VALVE-AIR RELIEF, Y RSVR 196 196BB 29-14-17
3087GM VALVE-MAN DEPRESS, Y RSVR 198 198CB 29-14-16
3383GM PRESS GAGE-Y RSVR 196 196BB 29-30-00
3388GM CHECK VALVE-RSVR PRESS, Y 145 241LF 29-10-00
EFF :
ALL 29-14-00
Page 8
Feb 01/10
CES
Component Location (Sheet 1)
R Figure 003B
R
EFF :
301-399, 29-14-00
Page 9
Aug 01/05
CES
Component Location
Figure 004
EFF :
ALL 29-14-00
Page 10
May 01/04
R
CES
-------------------------------------------------------------------------------
FIN | FUNCTIONAL DESIGNATION | PANEL|ZONE|ACCESS | ATA
| | | | DOOR | REF.
-------------------------------------------------------------------------------
3383GM PRESS GAGE-Y RSVR 196 196BB 29-30-00
3388GM CHECK VALVE-RSVR PRESS, Y 145 241LF 29-10-00
3. __________________
System Description
A restrictor is installed in the HP bleed air line from the left engine. The
restrictor limits the airflow to make sure that the temperature of the HP
air is reduced to a satisfactory level. It also prevents too much bleed air
leakage. This is necessary in case of a leak downstream of the restrictor.
The system has a reservoir pressurization unit which controls the pressure
of the air supplied to the reservoirs. This is necessary because the
pressure of the HP air from the engine can be as much as 26 bar (377 psi)
and the system operates at 4.5 bar absolute. The pressure of the LP bleed
air is 3.5 bar relative. Thus it is not necessary to decrease the pressure
of this air supply.
EFF :
ALL 29-14-00
Page 11
Feb 01/10
CES
System Description
Figure 005
R
EFF : 001-049, 051-099, 101-149, 201-249,
251-299, 501-509, 511-526, 528-599,
29-14-00
Page 12
Feb 01/10
CES
System Description
Figure 005A
R
EFF :
151-199, 301-399, 401-499, 29-14-00
Page 13
Aug 01/05
CES
A water separator is installed on the reservoir pressurization unit. The
water separator is located upstream of the pressure reducing valve . The
water separator makes sure that the air is clear of water. A reservoir
presssurization ground connector is also installed on the unit. It makes it
possible to pressurize the system from a ground service cart. A filter
assembly is also installed on the unit.
4. _____________________
Component Description
If the system pressure gets higher than 5.3 bar (76.85 psi) relative, the
piston moves against the pressure of the spring. The valve opens to
relieve the high pressure. When the system pressure decreases, the valve
closes under pressure of the spring. The valve can let out up to 20 l/min
(122 cu.in/min) at 6.3 bar (91.35 psi) relative.
B. Water Separator
The connection of the inlet and outlet to the water separator is through
the interface.
EFF :
ALL 29-14-00
Page 14
May 01/04
R
CES
Pressure Relief Valve
Figure 006
EFF :
ALL 29-14-00
Page 15
May 01/04
R
CES
C. Reservoir Depressurization Valve (1087GM, 2087GM and 3087GM)
(Ref. Fig. 007)
The valve is usually closed under pressure of the spring. When the ground
depressurization coupling is connected or when the cap assembly is
operated, the piston moves against the spring. The valve is then open. A
standard hydraulic unit connects the valve to the system installation.
The reservoir pressurization unit has three inlet ports, one from each
supply source (HP air, LP air and the ground connection). Outlet of the
airflow is through the water separator which is fitted to the reservoir
pressurization unit. Also fitted to the unit is the pressure reducing
valve.
EFF :
ALL 29-14-00
Page 16
May 01/04
R
CES
Reservoir Depressurization Valve
Figure 007
EFF :
ALL 29-14-00
Page 17
May 01/04
R
CES
Reservoir Pressurization Unit - Schematic
Figure 008
EFF :
ALL 29-14-00
Page 18
May 01/04
R
CES
Pressure Reducing Valve
Figure 009
EFF :
ALL 29-14-00
Page 19
May 01/04
R
CES
F. Check Valve (1382GM, 1388GM, 2388GM and 3388GM)
(Ref. Fig. 010)
All the check valves installed in the reservoir pressurization system are
the same. They are of the flapper type.
A restrictor valve is installed in the HP air supply line from the left
engine. It has a calibrated orifice which restricts the volume of air
which can flow through it. It also has a filter element to prevent
contamination of the valve.
5. Operation
_________
EFF :
ALL 29-14-00
Page 20
Feb 01/10
CES
Check Valve
Figure 010
EFF :
ALL 29-14-00
Page 21
May 01/04
R
CES
Reservoir Pressurization Ground Connector and Restrictor Valve
Figure 011
EFF :
ALL 29-14-00
Page 22
May 01/04
R
CES
R In flight, two sources of air supply are available to the reservoir
R pressurization unit (HP air from the left engine and LP air from both
R engines and the APU). The air supply from the left engine goes through the
R restrictor (1392GM) (located in the pylon) and then into the unit (1360GM)
R through the check valve. On the ground the air supply by means of a ground
R supply cart goes directly into the unit. In the unit the HP air supply, or
R ground air supply goes through the filter and the water separator and the
R pressure reducing valve to the check valve. The LP air supply from the bleed
R air system goes directly into the unit via the LP relief valve through the
R filter and the water separator and the pressure reducing valve to the check
R valve. The air supply of the higher pressure will close the check valve in
R the other supply line.
R
R From the unit the air supply divides into three flows (one to each
R reservoir). Each air supply goes through its applicable check valve (1388GM,
R 2388GM or 3388GM) and to its related reservoir (1000GQ, 2000GQ and 3000GQ).
R It also goes to its:
R - air pressure gage (1383GM, 2383GM and 3383GM),
R - low pressure switch (1384GM, 2384GM and 3384GM),
R - pressure relief valve (1005GM, 2005GM and 3005GM),
R - reservoir depressurization valve (1087GM, 2087GM and 3087GM).
R
R You can depressurize each reservoir independently through the applicable
R reservoir depressurization valve. To open the valve, turn the cap assembly
R thru 90 degrees. This allows the air pressure through the valve assembly to
R the atmosphere. Alternatively, you can remove the cap assembly and connect a
R ground depressurization coupling.
A malfunction of the reservoir pressurization unit caused by freezing is
prevented without bleed air warming flow.
The water separator of the reservoir pressurization unit has in addition to
a manual draining device an automatic draining function. The low pressure
circuit of the reservoir pressurization system activates the automatic
draining function as follows:
- After each engine or APU shutdown a spring loaded plunger releases a hole
on the backside of the unit. Any collected water drains out of the hole.
- When the APU or the engines start again, the pressure in the low pressure
circuit of the reservoir pressurization system moves the plunger back to
its initial position. The hole on the backside of the unit is now closed
and a green indicator is visible on the water separator, to show that the
automatic drain device is non-activated.
EFF :
ALL 29-14-00
Page 23
Aug 01/04
CES
Fluid Separator
Figure 012
EFF :
ALL 29-14-00
Page 24
May 01/04
CES
HYDRAULIC RESERVOIR PRESSURIZING SYSTEM - MAINTENANCE PRACTICES
_______________________________________________________________
TASK 29-14-00-614-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-14-00-010-050
EFF :
ALL 29-14-00
Page 201
Nov 01/07
CES
Subtask 29-14-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
4. Procedure
_________
Subtask 29-14-00-614-051
(1) Put a container in position to collect any fluid which may come out
of the depressurization valve.
Subtask 29-14-00-614-053
EFF :
ALL 29-14-00
Page 202
Nov 01/07
CES
Location of Depressurization Components
Figure 201/TASK 29-14-00-991-001
EFF :
ALL 29-14-00
Page 203
Feb 01/98
CES
WARNING : PROTECT YOUR HANDS AND FACE FROM THE GAS WHICH COMES OUT WHEN
_______
YOU OPEN THE MANUAL DEPRESSURIZATION VALVE OF THE RESERVOIRS.
IT IS POSSIBLE THAT THE GAS IS HOT AND CONTAINS HYDRAULIC
FLUID.
(1) On the applicable ground service panel, turn the cap assembly of the
reservoir depressurization valve (1087GM, 2087GM or 3087GM) clockwise
through 90 degrees.
(2) Hold the cap in the OPEN position. Do this until the applicable
reservoir is depressurized.
(3) Make sure that there is no pressure indication on the gage of the
applicable reservoir.
5. Close-up
________
Subtask 29-14-00-860-054
A. Close Access
EFF :
ALL 29-14-00
Page 204
Nov 01/07
CES
TASK 29-14-00-614-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
29-10-00-200-002 Check Reservoir Air Pressure on Reservoir Gauge
32-12-00-010-001 Open the Main Gear Doors for Access
32-12-00-410-001 Close the Main Gear Doors after Access
29-14-00-991-001 Fig. 201
29-14-00-991-002 Fig. 202
EFF :
ALL 29-14-00
Page 205
May 01/08
CES
3. __________
Job Set-up
Subtask 29-14-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU HYD/HYD PWR/B WARN/& CTL 2702GJ C12
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
R 123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-14-00-010-051
B. Get Access
(3) Open one of the main doors of the main gear (Ref. TASK 32-12-00-010-
001).
Subtask 29-14-00-869-051
EFF :
ALL 29-14-00
Page 206
Feb 01/99
CES
4. Procedure
_________
Subtask 29-14-00-614-050
A. Pressurizing
NOTE : If the message HYD B RSVR LO AIR PR is shown on the upper ECAM DU
____
after you have completed the task, you must open and close the CB
2386GH, HYDRAULIC/B RSVR/PRESS/XMTR on panel 121VU, location P34
to reset the system.
(4) Fill the reservoir with air until 50 psi is shown on the reservoir
pressure gages 1383GM, 2383GM and 3383GM.
EFF :
ALL 29-14-00
Page 207
Nov 01/07
CES
Location of Pressurization Components
Figure 202/TASK 29-14-00-991-002
EFF :
ALL 29-14-00
Page 208
Feb 01/98
CES
R **ON A/C 062-099, 106-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 29-14-00-614-050-A
A. Pressurizing
(4) Fill the reservoir with air until 50 psi is shown on the reservoir
pressure gages 1383GM, 2383GM and 3383GM.
5. Close-up
________
Subtask 29-14-00-860-055
EFF :
ALL 29-14-00
Page 209
Feb 01/10
CES
Subtask 29-14-00-410-051
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the main door of the main gear (Ref. TASK 32-12-00-410-001).
Subtask 29-14-00-865-051
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 2702GJ, 3801GX, 3802GX, 3803GX.
EFF :
ALL 29-14-00
Page 210
May 01/08
R
CES
HYDRAULIC RESERVOIR PRESSURIZING SYSTEM - SERVICING
___________________________________________________
TASK 29-14-00-680-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-14-00-010-060
4. Procedure
_________
R Subtask 29-14-00-680-050-A
R A. Draining
R (1) Put the CONTAINER 1 L (1/4 USGAL) in position below the reservoir
R pressurization unit.
EFF :
ALL 29-14-00
Page 301
Nov 01/05
CES
R Draining of the Fluid Separator
R Figure 301/TASK 29-14-00-991-003-B
EFF :
ALL 29-14-00
Page 302
Nov 01/05
CES
R (3) Push the drain valve in and drain all of the fluid into the
R container.
5. Close-up
________
Subtask 29-14-00-410-059
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 29-14-00
Page 303
Nov 01/05
CES
HYDRAULIC RESERVOIR PRESSURIZING SYSTEM - ADJUSTMENT/TEST
_________________________________________________________
TASK 29-14-00-720-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-14-00
Page 501
Nov 01/07
CES
3. __________
Job Set-up
Subtask 29-14-00-010-054
A. Get Access
R (1) Open the access doors 195BB, 196BB, 197CB, 197EB, 197FB, 198CB.
(2) Open the right main door of the main landing gear (Ref. TASK 32-12-
00-010-001).
Subtask 29-14-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-14-00-860-050
(2) Depressurize the Green, Yellow and Blue hydraulic systems and put
them in the maintenance configuration (Ref. TASK 29-00-00-864-001).
(3) Put warning notices to tell persons not to pressurize the hydraulic
systems:
- in the flight compartment near the hydraulic section 40VU of the
overhead panel,
- on the ground service panels of the Green, Yellow and Blue
hydraulic systems.
(4) Depressurize the reservoirs of the Green, Yellow and Blue hydraulic
systems (Ref. TASK 29-14-00-614-001).
EFF :
ALL 29-14-00
Page 502
May 01/04
CES
(6) Connect the FILL UNIT-AIR PRESSURIZING TOOL, HYDRAULIC RESERVOIR
(98D29003501000) to the ground connector.
4. Procedure
_________
R Subtask 29-14-00-720-050-C
R A. Do this test:
R -------------------------------------------------------------------------------
R ACTION RESULT
R -------------------------------------------------------------------------------
EFF :
ALL 29-14-00
Page 503
May 01/09
CES
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
R water separator 1061GM and
R allow it to go to the closed
R position.
R 8. Set the bleed air supply from the On the air pressure gages:
R APU to supply the reservoir - the pressure in each reservoir
R pressurizing system (Ref. TASK increases to between 20 and 40 psig.
R 36-12-00-710-001).
R
EFF :
ALL 29-14-00
Page 504
May 01/09
CES
5. Close-up
________
Subtask 29-14-00-860-051
(1) Close the ground connector and disconnect the ground air supply.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 29-14-00-410-054
B. Close Access
(1) Close the right main door of the main landing gear (Ref. TASK 32-12-
00-410-001).
(2) Close the access doors 195BB, 196BB, 197CB, 197EB, 197FB, 198CB.
Subtask 29-14-00-865-053
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 3801GX, 3802GX
EFF :
ALL 29-14-00
Page 505
Aug 01/09
R
CES
INTENTIONALLY BLANK
R
29-14-00
Page 506
May 01/09
CES
INTENTIONALLY BLANK
R
29-14-00
Page 507
May 01/09
CES
INTENTIONALLY BLANK
R
29-14-00
Page 508
May 01/09
CES
TASK 29-14-00-720-002
Functional Test of the Hydraulic Reservoir Pressurization System with the Left
Engine
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-14-00-010-059
A. Get Access
(1) Open the access doors 196BB, 197CB, 197EB, 197FB, 198CB.
(2) Open the right main door of the main landing gear (Ref. TASK 32-12-
00-010-001).
EFF :
ALL 29-14-00
Page 509
Nov 01/07
CES
Subtask 29-14-00-860-052
(1) Depressurize the Green, Yellow and Blue hydraulic systems and put
them in the maintenance configuration (Ref. TASK 29-00-00-864-001).
(2) Put the warning notices in position to tell persons not to pressurize
the hydraulic system:
- in the flight compartment near the hydraulic section 40VU of the
overhead panel,
- on the ground service panels of the Green, Yellow and Blue
hydraulic systems.
Subtask 29-14-00-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU HYDRAULIC/HYD POWER/Y 3803GX N30
121VU HYDRAULIC/Y HYD/PUMP ENG2/MONG 3700GD Q37
121VU HYDRAULIC/Y HYD/PUMP ENG2/CTL 3701GD Q36
121VU HYDRAULIC/G HYD/PUMP ENG1/CTL 1701GK R35
121VU HYDRAULIC/G HYD/PUMP ENG1/MONG 1702GK R34
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
EFF :
ALL 29-14-00
Page 510
May 01/05
R
CES
4. Procedure
_________
Subtask 29-14-00-720-051
A. Do this test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. Start the left engine and set the On each reservoir air pressure gage:
N1 RPM to 80% for not less than
60s (Ref. TASK 71-00-00-710-003).
3. Shut down the left engine On each reservoir air pressure gage:
(Ref. TASK 71-00-00-710-028).
EFF :
ALL 29-14-00
Page 511
Nov 01/08
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 29-14-00-720-051-A
A. Do this test
-------------------------------------------------------------------------------
ACTION RESULT
-------------------------------------------------------------------------------
2. Start the left engine (Ref. TASK On each reservoir air pressure gage:
71-00-00-710-043).
3. Shut down the left engine On each reservoir air pressure gage:
(Ref. TASK 71-00-00-710-018).
5. Close-up
________
Subtask 29-14-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the right main door of the main landing gear (Ref. TASK 32-12-
00-410-001).
EFF :
ALL 29-14-00
Page 512
Feb 01/10
CES
(3) Close the access doors 196BB, 197CB, 197EB, 197FB, 198CB.
Subtask 29-14-00-865-062
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 3801GX, 3802GX, 3803GX, 3700GD, 3701GD, 1701GK, 1702GK.
EFF :
ALL 29-14-00
Page 513
Nov 01/07
R
CES
TASK 29-14-00-280-001
Test of the Air Relief Valves,the Reservoir Pressure Check Valves,the Pressure
Gages and the Automatic Drain Valve of the Reservoir Pressurizing System
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-14-00
Page 514
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-14-00
Page 515
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-14-00-865-067
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
123VU B HYD/ELEC PUMP 2701GJ AB09
123VU Y HYD/ELEC/PUMP 3802GX AB06
123VU Y HYD/ELEC/ELEC PUMP/NORM 3801GX AB03
Subtask 29-14-00-860-060
(2) Depressurize the Green, Yellow and Blue hydraulic systems and put
them in the maintenance configuration (Ref. TASK 29-00-00-864-001).
(3) Put warning notices to tell persons not to pressurize the hydraulic
systems:
- in the flight compartment near the hydraulic section 40VU of the
overhead panel,
- on the ground service panels of the Green, Yellow and Blue
hydraulic systems.
(4) Depressurize the reservoirs of the Green, Yellow and Blue hydraulic
systems.
(Ref. TASK 29-14-00-614-001).
EFF :
ALL 29-14-00
Page 516
Nov 01/07
R
CES
(5) Drain the reservoirs of the Green, Yellow and Blue hydraulic systems.
- For the Green hydraulic system (Ref. TASK 29-10-00-680-001).
- For the Yellow hydraulic system (Ref. TASK 29-10-00-680-002).
- For the Blue hydraulic system (Ref. TASK 29-10-00-680-003).
4. Procedure
_________
Subtask 29-14-00-320-050
(3) Connect a calibrated pressure gage (1) with a range to 10.0 bar
(145.0377 psi) to the hose (2).
(4) Install a gas-charging valve (5) with a packing (4) in the test
manifold (3).
EFF :
ALL 29-14-00
Page 517
Feb 01/10
CES
Test Manifold
Figure 501/TASK 29-14-00-991-005
R
EFF :
ALL 29-14-00
Page 518
Nov 01/07
CES
Installation of the Test Equipment at the Hydraulic Reservoirs
Figure 502/TASK 29-14-00-991-006
R
EFF :
001-003, 051-054, 29-14-00
Page 519
Nov 01/07
CES
Installation of the Test Equipment at the Hydraulic Reservoirs
Figure 502A/TASK 29-14-00-991-006-A
R
EFF : 004-049, 055-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
29-14-00
Page 520
Feb 01/10
511-526, 528-599,
CES
Reservoir Pressurization Unit
Figure 503/TASK 29-14-00-991-007
EFF :
ALL 29-14-00
Page 521
Nov 01/07
R
CES
Subtask 29-14-00-480-050
B. Test Preparation
(1) Disconnect the air supply line (20) from the reservoir pressurization
unit (21).
(3) Put the open end of the air supply line (20) in a container.
(4) Fill the container with water so that the end of the air supply line
(20) is under water.
Subtask 29-14-00-280-050
C. Test of the Air Relief Valve (1005GM), the Reservoir Pressure Check Valve
(1388GM) and the Reservoir Pressure Gage (1383GM) of the Green Hydraulic
Reservoir Pressurizing System
(1) Disconnect the line end fittings (12) and (13) from the fitting (15)
of the reservoir (16).
(2) Install blanking plugs in the open line end fittings (12), (13).
(4) Install a blanking cap on the open port of the fitting (15).
(5) Put the open end of the adapter hose (14) in a container.
(6) Fill the container with water so that end of the adapter hose (14) is
under water.
EFF :
ALL 29-14-00
Page 522
Nov 01/07
R
CES
(7) Install the test manifold (3) to the drain valve (17) of the
reservoir (16).
NOTE : Make sure that the gage (1) of the test manifold (3) is
____
correctly calibrated.
(10) Slowly increase the pressure until you read 4.8 bar (69.6180 psi) on
the gage (1).
(11) Make sure that no air bubbles come out of the adapter hose (14) and
the air supply line (20).
(a) If air bubbles come out of the line end of the air supply line
(20) during this test:
- Replace the reservoir pressure check valve (1388GM) (Ref. TASK
29-14-18-000-001) and (Ref. TASK 29-14-18-400-001).
(12) Slowly increase the pressure until air bubbles come out of the
adapter hose (14).
(13) Monitor and record this pressure value. The pressure value must be
between 5.1 bar (73.9692 psi) and 5.5 bar (79.7707 psi).
(14) Compare the pressure value on the gage (1) of the test manifold (3)
with the pressure value of the reservoir pressure gage (11).
EFF :
ALL 29-14-00
Page 523
Nov 01/07
CES
(16) Monitor and record the pressure value when the air bubbles stop to
come out of the line end of the adapter hose (14). The pressure value
must be between 5.1 bar (73.9692 psi) and 5.3 bar (76.8699 psi).
(19) Do the complete test procedure again two times to make sure that the
system operates correct.
(21) Disconnect the test manifold (3) from the drain valve (17) of the
reservoir (16).
(23) Make sure that the hydraulic line end-fittings are serviceable.
(24) Install the line end fitting (12) on the fitting (15).
(25) TORQUE the line end fitting (12) to between 3.9 and 4.3 m.daN (28.76
and 31.71 lbf.ft).
(26) Remove the adapter hose (14) from the fitting (15).
(27) Make sure that the hydraulic line end-fittings are serviceable.
(28) Install the line end fitting (13) on the fitting (15).
(29) TORQUE the line end fitting (13) to between 1.2 and 1.3 m.daN (106.19
and 115.04 lbf.in).
EFF :
ALL 29-14-00
Page 524
Nov 01/07
CES
Subtask 29-14-00-280-051
D. Test of the Air Relief Valve (2005GM), the Reservoir Pressure Check Valve
(2388GM) and the Reservoir Pressure Gage (2383GM) of the Blue Hydraulic
Reservoir Pressurizing System
(1) Disconnect the line end fittings (12) and (13) from the fitting (15)
of the reservoir (16).
(2) Install blanking plugs in the open line end fittings (12), (13).
(4) Install a blanking cap on the open port of the fitting (15).
(5) Put the open end of the adapter hose (14) in a container.
(6) Fill the container with water so that end of the adapter hose (14) is
under water.
(7) Install the test manifold (3) to the drain valve (17) of the
reservoir (16).
NOTE : Make sure that the gage (1) of the test manifold (3) is
____
correctly calibrated.
(10) Slowly increase the pressure until you read 4.8 bar (69.6180 psi) on
the gage (1).
EFF :
ALL 29-14-00
Page 525
Nov 01/07
CES
(11) Make sure that no air bubbles come out of the adapter hose (14) and
the air supply line (20).
(a) If air bubbles come out of the line end of the air supply line
(20) during this test:
- Replace the reservoir pressure check valve (2388GM) (Ref. TASK
29-14-18-000-001) and (Ref. TASK 29-14-18-400-001).
(12) Slowly increase the pressure until air bubbles come out of the
adapter hose (14).
(13) Monitor and record this pressure value. The pressure value must be
between 5.1 bar (73.9692 psi) and 5.5 bar (79.7707 psi).
(14) Compare the pressure value on the gage (1) of the test manifold (3)
with the pressure value of the reservoir pressure gage (11).
(16) Monitor and record the pressure value when the air bubbles stop to
come out of the line end of the adapter hose (14). The pressure value
must be between 5.1 bar (73.9692 psi) and 5.3 bar (76.8699 psi).
(19) Do the complete test procedure again two times to make sure that the
system operates correct.
EFF :
ALL 29-14-00
Page 526
Nov 01/07
CES
(21) Disconnect the test manifold (3) from the drain valve (17) of the
reservoir (16).
(23) Make sure that the hydraulic line end-fittings are serviceable.
(24) Install the line end fitting (12) on the fitting (15).
(25) TORQUE the line end fitting (12) to between 3.9 and 4.3 m.daN (28.76
and 31.71 lbf.ft).
(26) Remove the adapter hose (14) from the fitting (15).
(27) Make sure that the hydraulic line end-fittings are serviceable.
(28) Install the line end fitting (13) on the fitting (15).
(29) TORQUE the line end fitting (13) to between 1.2 and 1.3 m.daN (106.19
and 115.04 lbf.in).
Subtask 29-14-00-280-052
E. Test of the Air Relief Valve (3005GM), the Reservoir Pressure Check Valve
(3388GM) and the Reservoir Pressure Gage (3383GM) of the Yellow Hydraulic
Reservoir Pressurizing System
(1) Disconnect the line end fittings (12) and (13) from the fitting (15)
of the reservoir (16).
(2) Install blanking plugs in the open line end fittings (12), (13).
(4) Install a blanking cap on the open port of the fitting (15).
(5) Put the open end of the adapter hose (14) in a container.
EFF :
ALL 29-14-00
Page 527
Nov 01/07
R
CES
(6) Fill the container with water so that end of the adapter hose (14) is
under water.
(7) Install the test manifold (3) to the drain valve (17) of the
reservoir (16).
NOTE : Make sure that the gage (1) of the test manifold (3) is
____
correctly calibrated.
(10) Slowly increase the pressure until you read 4.8 bar (69.6180 psi) on
the gage (1).
(11) Make sure that no air bubbles come out of the adapter hose (14) and
the air supply line (20).
(a) If air bubbles come out of the line end of the air supply line
(20) during this test:
- Replace the reservoir pressure check valve (3388GM) (Ref. TASK
29-14-18-000-001) and (Ref. TASK 29-14-18-400-001).
(12) Slowly increase the pressure until air bubbles come out of the
adapter hose (14).
(13) Monitor and record this pressure value. The pressure value must be
between 5.1 bar (73.9692 psi) and 5.5 bar (79.7707 psi).
(14) Compare the pressure value on the gage (1) of the test manifold (3)
with the pressure value of the reservoir pressure gage (11).
EFF :
ALL 29-14-00
Page 528
Nov 01/07
CES
(15) Close the gas-charging valve (5).
(16) Monitor and record the pressure value when the air bubbles stop to
come out of the line end of the adapter hose (14). The pressure value
must be between 5.1 bar (73.9692 psi) and 5.3 bar (76.8699 psi).
(19) Do the complete test procedure again two times to make sure that the
system operates correct.
(21) Disconnect the test manifold (3) from the drain valve (17) of the
reservoir (16).
(23) Make sure that the hydraulic line end-fittings are serviceable.
(24) Install the line end fitting (12) on the fitting (15).
(25) TORQUE the line end fitting (12) to between 3.9 and 4.3 m.daN (28.76
and 31.71 lbf.ft).
(26) Remove the adapter hose (14) from the fitting (15).
(27) Make sure that the hydraulic line end-fittings are serviceable.
(28) Install the line end fitting (13) on the fitting (15).
EFF :
ALL 29-14-00
Page 529
Nov 01/07
CES
(29) TORQUE the line end fitting (13) to between 1.2 and 1.3 m.daN (106.19
and 115.04 lbf.in).
Subtask 29-14-00-080-050
(1) Remove the blanking cap from the reservoir pressurization unit (21).
(2) Make sure that the hydraulic line end-fittings are serviceable.
(3) Connect the air supply line (20) to the reservoir pressurization unit
(21).
(4) TORQUE the air supply line (20) to between 1.5 and 1.7 m.daN (11.06
and 12.53 lbf.ft).
R
Subtask 29-14-00-280-053
(1) Make sure that the reservoirs of the Green, Blue and Yellow hydraulic
systems are depressurized.
(Ref. TASK 29-14-00-614-001).
(3) Make sure that the bleed air supply from the APU is set to supply the
reservoir pressurizing system (Ref. TASK 36-12-00-710-001).
(4) Make sure that the automatic drain valve (22) of the reservoir
pressurization unit (21) is closed (you can see the green indicator).
(6) Depressurize the reservoirs of the Green, Yellow and Blue hydraulic
systems.
(Ref. TASK 29-14-00-614-001).
EFF :
ALL 29-14-00
Page 530
May 01/09
CES
(7) Do the test procedure of the automatic drain valve again two times to
make sure that the operation is correct.
R
5. Close-up
________
Subtask 29-14-00-860-061
(1) Fill the reservoirs of the Green, Yellow and Blue hydraulic systems
(Ref. TASK 12-12-29-611-001), or (Ref. TASK 12-12-29-611-002).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
Subtask 29-14-00-865-068
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
2701GJ, 3801GX, 3802GX
R
EFF :
ALL 29-14-00
Page 531
May 01/09
CES
RESTRICTOR - BLEED AIR LINE (1392GM) - REMOVAL/INSTALLATION
___________________________________________________________
TASK 29-14-13-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-14-13
Page 401
Feb 01/10
CES
R **ON A/C ALL
3. __________
Job Set-up
Subtask 29-14-13-860-050
(4) Put warning notice(s) on the access door 195BB to tell persons not to
pressurize the hydraulic reservoir.
Subtask 29-14-13-941-050
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(5) Put warning notice(s) to tell persons not to energize the FADEC 1(2).
EFF :
ALL 29-14-13
Page 402
Nov 01/07
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-306,
401-499,
Subtask 29-14-13-010-050
C. Get Access
Subtask 29-14-13-010-050-A
C. Get Access
4. Procedure
_________
Subtask 29-14-13-020-051
EFF :
ALL 29-14-13
Page 403
Feb 01/10
CES
Bleed-Air Line Restrictor
Figure 401/TASK 29-14-13-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-306, 401-499,
29-14-13
Page 404
Nov 01/09
CES
Bleed-Air line Restrictor
Figure 401A/TASK 29-14-13-991-001-A
R
EFF : 234-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
29-14-13
Page 405
Feb 01/10
CES
(3) Loosen the nut (8) and remove the pipe (7).
NOTE : Pull the pipe (7) along its axis to disengage the filter of
____
the bleed-air line restrictor (9).
(4) Remove the bleed-air line restrictor (9) and the packing (10).
(5) Put the blanking plugs on the bleed-air line restrictor (9), the
unions (1) and (11) and the pipe (7).
EFF :
ALL 29-14-13
Page 406
Nov 01/07
R
CES
TASK 29-14-13-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 29-14-13
Page 407
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 29-14-13-860-051
(1) Make sure that the hydraulic system are depressurized (Ref. TASK 29-
23-00-864-001) (Ref. TASK 29-24-00-864-001) (Ref. TASK 29-10-00-864-
003).
(2) Make sure that the hydraulic reservoir is depressurized (Ref. TASK
29-14-00-614-001).
(3) Make sure that warning notice(s) is (are) in position to tell persons
not to pressurize the hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that warning notice(s) is (are) in position on the access
door 195BB to tell persons not to pressurize the hydraulic reservoir.
(5) Make sure that an access platform is in position at the zone 476.
(6) Make sure that the access panels 476CR, 476RR are open.
EFF :
ALL 29-14-13
Page 408
Feb 01/10
CES
R **ON A/C 234-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,
Subtask 29-14-13-860-051-A
(1) Make sure that the hydraulic system are depressurized (Ref. TASK 29-
23-00-864-001) (Ref. TASK 29-24-00-864-001) (Ref. TASK 29-10-00-864-
003).
(2) Make sure that the hydraulic reservoir is depressurized (Ref. TASK
29-14-00-614-001).
(3) Make sure that warning notice(s) is (are) in position to tell persons
not to pressurize the hydraulic system:
- on the ground service panel 198CB.
(4) Make sure that warning notice(s) is (are) in position on the access
door 195BB to tell persons not to pressurize the hydraulic reservoir.
(5) Make sure that an access platform is in position at the zone 476.
Subtask 29-14-13-941-052
B. Safety Precautions
(2) Make sure that the engine 1(2) shutdown occurred not less than 5
minutes before you do this procedure.
(3) Make sure that the warning notice(s) is (are) in position to tell
persons not to pressurize the hydraulic system:
- in the cockpit, on the HYD section of the overhead panel 40VU.
EFF :
ALL 29-14-13
Page 409
Feb 01/10
CES
(5) Make sure that the warning notice(s) is (are) in position to tell
persons not to energize the FADEC 1(2).
4. Procedure
_________
Subtask 29-14-13-420-051