PP-965006 - C Analyzer Shelter & Local Panels

Saudi Aramco 2616-ENG (10/2002)
OPRNS
SAUDI ARABIAN OIL COMPANY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT
TABLE OF CONTENTS
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1. INTRODUCTION 4
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1.1 Purpose 4
1.2 FACILITIES Overview 4
1.3 Operating Areas 4
1.4 Detailed Analyser Specification 5
ISSUED FOR INTERNAL/CLIENT PMT REVIEW
2. GENERAL REQUIREMENTS 5
DESCRIPTION
ISSUED FOR PROJECT PROPOSAL
2.1 Analyser System Philosophy 5

I SSUED FOR CLIENT E -REVIEW
2.2 Site Conditions 6

2.3 Hazardous Area Classification 6
2.4 Maintenance Tools 9
2.5 Enclosure Environmental Protection 9
2.6 Tag Numbers 9
10-01506-0001
10-01506-0001
10-01506-0001
JO/EWO
2.7 Electromagnetic Compatibility Requirements 9

2.8 Labelling Requirements 9
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3. ANALYSER INSTALLATION 10
3.1 General 10
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DISCIPLINE 3.2 Analyser Local Panels 11

ENGINEER
________________ 3.3 Analyser Shelters 11

DATE ___________
3.4 Analyser Sample Systems 11
PROJECT
ENGINEER
3.5 Field Mounted Analysers 11
________________
DATE ___________ 3.6 Analyser Equipment Within An Instrument Equipment Room/PIB 11

CERTIFIED
________________ 4. LOCAL ANALYSER SYSTEMS DESIGN 12

DATE ___________
4.1 Local Analyser Panels 12
CONSTRUCTION
AGENCY
________________
5. ANALYSER SHELTER DESIGN 13
DATE ___________ 5.1 Shelter Layout and Design. 13
OPERATIONS
5.2 Shelter Construction 14
________
5.3 Heating Ventilation and Air Conditioning System (HVAC) 16
DATE ___________
5.4 Utilities 18
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
5.5 Hazard Prevention 20

EDSD
5.6 Electrical 20
5.7 Lighting 22
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
5.8 Wiring and Cabling 22

OF THIS DRAWING IS COVERED, FOR ALL
BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE
5.9 Signal Junction Boxes 22
PROJECT SPECIFICATION DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.
ANALYSER SHELTERS AND LOCAL PANELS DOC 2

B37 J PP-965006
KHURAIS AL CRUDE INCREMENT -300 MBCD OF C
KHURAIS SAUDI ARABIA JO / EWO: 10-01506-0001 50
PP-965006_Rev C Analyser Shelters Local Panels DSN: 3263
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5.10 Analyser Shelter Fire and Gas Detection 23

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5.11 Shelter Safety System, Alarm Signals, and Indication 24

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5.12 Shelter Instrumentation and Miscellaneous Equipment 28
6. ANALYSERS 30
6.1 General Requirements for Analysers 30
6.2 Requirements For GC Analysers 34
6.3 Oxygen Analysers 39

DESCRIPTION
6.4 Infra-red and UV analysers 40

6.5 Moisture analysers 41

6.6 Density Analysers 42
6.7 Conductivity and pH analysers 43
6.8 Physical Property Analysers 44
APPENDIX A - ACRONYMS AND TERMS 46

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APPENDIX B - APPLICABLE DOCUMENTS 49

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DISCIPLINE
ENGINEER
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DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________
DATE ___________
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
EDSD
(DCC)NO. _______________________________


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1. INTRODUCTION
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1.1 Purpose
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The purpose of this specification together with the referenced Saudi

Aramco Standards and Specifications, and project documents is to
describe the minimum functional and technical requirements for Analyser
Shelters and Local Panels.
1.2 FACILITIES Overview

DESCRIPTION

The purpose of the facilities is to increase the Arab Light (AL) crude oil
production capacity of Khurais field from 1,200 MBCD to 1,500 MBCD. The
Khurais Central Producing Facilities (KhCPF) will be expanded to process
additional 300 MBCD of dry AL crude.
The project will design and install a fifth Crude Train at KhCPF to produce
the additional AL crude oil. The additional gas from the new oil train will
require installation of a third Gas Train with molecular sieve dehydrators.
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Additionally, the scope will include installation of combined cycle 140 MW

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Cogeneration facilities, expansion of existing Seawater Injection Facilities

with two additional seawater pumps.
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Off plot scope includes installation of 48, 145 km Seawater supply line
from Ain Dar to KhCPF along with Ain Dar pumping station additional
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Booster pump expansion. Also, Shedgum Gas Plant Slug Catcher

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DISCIPLINE modification will be required to accommodate the full flow of Khurais Sour
ENGINEER
________________
Gas along with the Uthmaniyah Gas Plant Swing Flow. Additionally, two
DATE ___________
new residential buildings will be required along with all plant major electric
and non-electric utility systems and security infrastructure expansion
PROJECT
ENGINEER required to support operation of the proposed facilities at KhCPF and the
________________ residential area.
DATE ___________
CERTIFIED In addition to the 300 MBCD train in KhCPF, a Satellite Gas and Oil Plant
________________ (GOSP) is required to be situated between Abu Jifan and Mazalij fields.
DATE ___________
1.3 Operating Areas

CONSTRUCTION
AGENCY
________________ For operability and maintenance reasons, the plant is divided into
DATE ___________
Operating Areas. This provides logical plant areas which are represented
OPERATIONS by major portions of plant within the Process.
________
Segregation of equipment within these Operating Areas provides a
DATE ___________
measure of isolation between principal sections of plant and equipment.
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
All Process Control System (PCS) I/O together with its related process
EDSD
control equipment and any other control equipment for each of the
Operating Areas shall be totally independent of each other.
(DCC)NO. _______________________________


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This applies to analysers as follows:

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Analyser I/O for different Operating Areas from a common location

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(e.g. from the same analyser house.) shall be segregated accordingly

and the respective destinations of the I/O shall be clearly identified on
the analyser datasheets and within the data exchange / SPI
database.
PIB mounted analyser controllers shall be segregated in accordance

with the Operating Area philosophy.
DESCRIPTION

1.4 Detailed Analyser Specification
Specific requirements for each analyser shall be given in the individual

analyser data sheets. Refer to section 6.1 for further details.
2. GENERAL REQUIREMENTS
2.1 Analyser System Philosophy

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Analyser System Package Design
Analyser systems, shelters and panels shall be supplied pre-assembled

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and pre-tested to ease installation, reduce field labour and improve

consistency that accurate and reliable process analytical signals are
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available for the control system with a minimum of on-site commissioning.

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DISCIPLINE
Entire shelters, specific control room mounted equipment and analyser
ENGINEER local panels shall be assembled and fully functionally tested as a complete
________________
system at the analyser shelter Vendors factory prior to shipment to site.
DATE ___________
COMPANY shall witness selected analyser tests. All analyser FATs and
PROJECT
ENGINEER
appropriate intermediate testing shall be witnessed. Analyser shelters may
________________
contain a number of analysers supplied by different analyser
DATE ___________ manufacturers.
CERTIFIED
________________
The analyser shelters and local analyser panels shall be designed for
DATE ___________ installation upon a pre-prepared site. Major modular components shall not
require removal for shipping and re-assembly on site unless there is no
CONSTRUCTION
AGENCY
alternative due to transport or site plot restrictions. Site re-assembly shall
________________ be kept to a minimum and shall be subject to COMPANY approval. Major
DATE ___________ modular components include: HVAC unit, sample conditioning system
OPERATIONS
cabinets, external headers or connections for utilities, signal and power
cables, sample and return lines etc.
________
DATE ___________
Roof canopies, HVAC ducting, and Sandboxes may require removal for
shipment and re-assembly on site. However, these items should be pre-
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
assembled by the Analyser System Vendor for witness at FAT of the

EDSD
analyser shelter.
Analyser System Battery Limit Connections

(DCC)NO. _______________________________
All site connections for services, utilities, etc shall be on the outside of the

analyser shelters.

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Connections for power and signal cables shall also be located on the
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outside of the analyser shelters.

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Fibre Optic cables transit the analyser shelter wall via transit frames and
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shall be connected to a patch panel inside the analyser shelter.
Consideration shall be given to the utilities required at site with respect to

identification of utilities at analyser location and confirmation that services
are available and suitable for purpose.
DESCRIPTION
2.2 Site Conditions

The equipment and design shall be suitable for continuous operation.
Specific environmental conditions are detailed in specification PP-962000

Basic Engineering and Design Data and in SAES-A-112 Meteorological
and Seismic Data.
2.3 Hazardous Area Classification

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Standards
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Equipment for use in potentially hazardous atmospheres shall be selected

in accordance with NFPA 70 Maufactured to IEC 60079, and shall be
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certified to CENELEC standards. Use of ATEX certified equipment is

therefore acceptable but not mandatory providing the equipment complies
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with CENELEC standards.

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ENGINEER
________________
Where equipment is located outside hazardous certified areas then non-
DATE ___________
classified equipment may be used.
PROJECT
ENGINEER Refer to SAES-J-502 for additional requirements relating to electrical area
________________ classification and electrical system design.
DATE ___________
CERTIFIED Protection
________________
DATE ___________ The type of protection selected shall be as follows:

CONSTRUCTION
AGENCY Zone II Type EEx N or EEx d where EEx N is not available
________________
DATE ___________ Combination of EEx d and EEx e components

OPERATIONS
Zone I Type EEx d enclosures

________
DATE ___________
Type EEx d components in EEx e enclosures (Nema 4x)
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
Zone 0 Type EEx ia

EDSD
Type 'p' equipment
Type 'p' equipment shall not be used where a viable alternative exists.
(DCC)NO. _______________________________

Note: this may be the only viable certification method of protection for those
analysers that are not certified but require it due to criticality of service.

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Intrinsically Safe
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IS equipment shall be used in Zone 1 and 2 areas only in cases where no

viable alternative exists. Instrinsically Safe sytems shall meet the
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requirements for pre-approval by the COMPANY, system certification and

installation listed in SAES-J-903. When IS equipment is used, the use of
galvanic active type barriers is preferred. Zener type barriers shall not be
used without COMPANY approval. CONTRACTOR shall be responsible for
checking whether Zener barriers are specified within the analyser system
hazardous area certificate for the selected analyser and shall ensure that
DESCRIPTION
an appropriate earth connection is available for any such equipment

approved for use by COMPANY.

IS calculations shall be for the worst case scenario for each type of IS loop.
Each installed loop shall be compared against these calculations and the
discrepancy shall not exceed the worst case scenario.
Requirements for Analyser Shelters
This section only applies to analyser houses located in a Zone 2 hazardous

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area. Analyser shelters designed to handle non-flammable liquids or vapors

shall be located in non-classified areas. The overpressure requirements
therefore do not apply to non-classified analyser shelters but the forced
ventilation requirements may remain; this is dependent on whether a
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potential source of release of toxic or asphyxiating gas is present in the

analyser house. Flammable gas detection is not required in non-classified
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analyser Shelters but toxic gas detection requirements remain unchanged.

DISCIPLINE
ENGINEER
________________
Where analyser shelters are designed to handle flammable gases and
DATE ___________ vapors they shall be installed in a Class 1, Division 2 (Zone 2) area. Gas
PROJECT
group, and temperature class of the interior shall be based on the plant
ENGINEER
area and the material/samples handled within the shelter; this classification
________________
shall be subject to COMPANY approval.
DATE ___________
CERTIFIED
Analyser shelters shall not be installed in Zone 1 or 0 hazardous areas.
________________
DATE ___________
Analyser shelters shall be force ventilated with fresh air. The air shall
CONSTRUCTION
preferably be drawn from a non-classified area, or otherwise from a
AGENCY
location approved by the COMPANY. A positive overpressure shall be
________________
maintained to prevent ingress of potentially flammable gases.
DATE ___________
OPERATIONS
Analysers and electrical equipment that are required to remain in operation
________
during abnormal conditions in the analyser shelter, including failure of the
DATE ___________
ventilation or overpressure, shall be certified to meet or exceed the
classification of the interior of the analyser shelter.
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
The amount of flammable material entering shelters shall be restricted to

EDSD
the small sample flow required by the analysers and the flow of any
flammable carrier gases to the analysers.
(DCC)NO. _______________________________


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To ensure maximum safety and operability, the following guidelines shall

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be adhered to, for equipment located within analyser shelters: -

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The following equipment shall be certified in accordance with the analyser

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shelter interior classification such that it is suitable for continuous operation

(Zone 1 or Zone 2 as applicable):
Electrical Power Distribution and Switches;

Lighting and Emergency lighting (Local battery back-up within light

DESCRIPTION
fitting);
Safety System/HVAC Controls, including any associated fire and gas

detection and alarms;
Lamp boxes, Signal conditioning equipment, and Junction Boxes;
HVAC equipment, including motors;
All analysers wherever a suitably certified version is available;

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Gas Chromatograph data network devices;

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Analysers designated critical (See below).

DATE
This will allow their safe, continued operation under abnormal or failure
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conditions, when flammable materials may build up in the shelters

DISCIPLINE
ENGINEER atmosphere.
________________
DATE ___________ Analysers designated as critical that are not available in a certified version
PROJECT shall be installed in a cabinet with a standard purge system wherever
ENGINEER
required to maintain operational availability and safety. Purge systems shall
________________
DATE ___________
be provided in accordance with CENELEC EExp protection or NFPA 496,
and issued with an appropriate certificate or appropriate marked listing to
CERTIFIED
verify the installation.
________________
DATE ___________
Sockets may also be provided as appropriately certified versions but shall
CONSTRUCTION be used in accordance with the recommendations within IEC 61285.
AGENCY
________________
DATE ___________
The following equipment may be provided as safe area or unclassified
versions if the shelter is ventilated with air from a safe area or otherwise
OPERATIONS
monitored location. The installation shall be in accordance with IEC 61285
________ or NFPA 496 articles 5 & 7:
DATE ___________
Any analyser where suitably certified versions or alternatives are not

CONTROL NUMBER
DATE _____________
BY: ______________
available and power interlock of the analyser is deemed not to impact

VERIFICATION
operational availability or safety;

EDSD
Electrical Outlet Sockets;


(DCC)NO. _______________________________
Recorders;

Printers;

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PC Workstations and PC Network Equipment.

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This equipment will be shut down instantaneously on HVAC failure or

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flammable gas detection within the shelter.
All electrical equipment mounted outside the analyser shelters shall be

certified suitable for use in the plant area in which the analyser shelter is
installed. Common equipment types that are used by the Vendor both
inside and outside the shelter shall be standardised with certification
suitable for use in either location (switches, junction boxes, cable glands,
DESCRIPTION
etc.)
2.4 Maintenance Tools
Maintenance tools and configuration tools shall be supplied for all

analysers as applicable. Including all software licences and manuals as
required.
2.5 Enclosure Environmental Protection

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All field instruments shall be protected to IP65 as a minimum and be

finished to the manufacturers standard suitable for the environmental
conditions.
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2.6 Tag Numbers

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All analysers and instruments in common use on the plant (e.g. gas
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ENGINEER
detectors) shall be identified by unique tag number in accordance with the
________________
project wide standard tagging philosophy.
DATE ___________
Sample system components and instrument types specific to the analyser
PROJECT
ENGINEER shelter shall be uniquely tagged by the Analyser System Vendor, subject to
________________
approval.
DATE ___________
CERTIFIED All instruments shall be identified in the field with the tag number and a
________________ service.
DATE ___________
CONSTRUCTION
Refer to specification PP-965021 C&I P&ID Symbols and Identification for
AGENCY Instrumentation for details on the tag convention for analysers, analyser
________________
streams, and analyser signals (hardwired and serial data signals.) All tag
DATE ___________
numbers shall be issued in accordance with this specification.
OPERATIONS
2.7 Electromagnetic Compatibility Requirements

________
DATE ___________
The analyser equipment shall comply with IEC 61000-4, parts 1 to 6.
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
2.8 Labelling Requirements

EDSD
All analysers and major components within the analyser systems shall have
the following identifying information on a permanently fastened nameplate:
(DCC)NO. _______________________________

Identification number;
Pressure rating of pressurised parts;

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Manufacturers name, model, serial number and operating range;

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Manufacturers internal (job reference) number;

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Voltage, watts and frequency.
Electrical distribution panels shall have permanently fastened labels to

clearly identify function with name and tag number of connected
equipment.
DESCRIPTION
All terminal strips and wiring connections shall be numbered and

permanently tagged. The numbers shall be indicated on the associated

wiring diagrams and schematics.
All cables shall be numbered and tagged at the shelter transits and
equipment entry points.
All piping and tubing shall at entry and exit points both inside and outside
the shelter walls and sample system cabinets have permanently fastened
labels defining product stream and destination.
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All valve components and indicators, within the shelter systems and sample
systems shall have permanently fastened labels describing their function
eg sample flow to analyser.
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All sample system panels shall have a permanently fixed label on the door
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giving the associated analyser tag number and a brief service description of
DISCIPLINE
ENGINEER
the analyser.
________________
DATE ___________ All labels and tags shall be in the English language.
PROJECT
ENGINEER All sample take-off and return points from the main process lines shall have
________________
permanently fastened labels to identify their function.
DATE ___________
CERTIFIED 3. ANALYSER INSTALLATION

________________
DATE ___________
3.1 General
CONSTRUCTION
AGENCY It shall be determined during the detailed engineering phase; the
________________
installation method required for individual analysers, the installation
DATE ___________
methods proposed which shall be subject to COMPANY approval.
OPERATIONS
Analyser shelter and local analyser panel locations shall provide good
________
DATE ___________
accessibility and safety for maintenance. Analyser shelters must not be
located underneath process equipment or pipe racks and must be at least
7.5 metres from possible sources of toxic or flammable releases e.g.
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
process pumps and compressors.

EDSD
For the site installation of the analyser shelters, local analyser panels, field
mounted sensors, sample transport lines and sample probes with site
assistance from the Vendor as required. The Vendor shall provide
(DCC)NO. _______________________________
installation instructions as part of an installation, operation, and

maintenance manual.

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3.2 Analyser Local Panels

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Where an analyser is proposed for installation at an analyser local panel,

consideration shall be given in the design phase, to the operation,
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maintenance, ambient conditions and technical requirements. Details of

analyser local panel requirements are contained within this specification.
The design of analyser local panels shall suitable for duty and in
accordance with this specification.
Analyser local panels should generally only be considered for single

DESCRIPTION
analysers in remote locations. Analyser local panels should not be used if

this causes maintenance of the analyser to become impractical.

COMPANY reserves the right to review and approve any decision to use
analyser local panels. Where multiple analysers are located within
geographic proximity of each other, common analyser shelters shall be
used to house these wherever possible, and should not use multiple
analyser local panels.
3.3 Analyser Shelters

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Where the installation of analysers within a purpose built fully enclosed

analyser shelter is justified, the requirements for analyser shelters
contained within this specification shall be followed. Analyser shelters shall
be used as a convenient location for maintenance and the environmental
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protection of several process analysers. The decision whether to implement

an analyser shelter shall be based on the number and type of analysers in
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a given plot area. COMPANY reserves the right to review and approve any
DISCIPLINE
ENGINEER
such decision.
________________
DATE ___________ 3.4 Analyser Sample Systems

PROJECT
ENGINEER
Refer to specification PP-965007 for details of analyser sample systems.
________________
Where required these shall be located close to the associated analyser at
DATE ___________
the same local panel or analyser shelter as appropriate.
CERTIFIED
________________
3.5 Field Mounted Analysers
DATE ___________
CONSTRUCTION
Where appropriate, field mounted analyser sensors/transmitters shall be
AGENCY
used.
________________
DATE ___________
The selection and installation of such devices shall ensure that
OPERATIONS maintenance; testing and operation can easily be undertaken. All field
________
mounted devices shall be suitable for the hazardous area and ambient
DATE ___________
conditions in which they are installed.
Hand held calibration devices shall be provided.

CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
EDSD
3.6 Analyser Equipment Within An Instrument Equipment Room/PIB
Where required, analyser electronics racks only may be installed within an

analyser cabinet in the appropriate Instrument Equipment Room/PIB with
(DCC)NO. _______________________________
the associated transducer/sensor located in the field.


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4. LOCAL ANALYSER SYSTEMS DESIGN

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Wiring inside the panels shall be to Instrument Control Cabinets Indoor

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34-SAMSS-820. General installation shall follow PP-965018 Instrument

Installation.
4.1 Local Analyser Panels

An overhead weather protection canopy shall be provided at each local

analyser panel large enough to provide protection for the equipment and
DESCRIPTION
technician during maintenance in addition to providing protection against

solar heating of the interior of the panel.
Depending on the dimensions, local panels shall either be mounted on a

framework so that the centre line of the cabinet is between 1.25 and 1.75
metres from grade, or be free standing. Free standing cabinets shall be
bolted directly to appropriate foundations and have full length access
door(s).
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The panel, support framework and canopy shall be constructed from

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unpainted AISI 316L stainless steel.
All fittings e.g. locks, hinges, screws, bolts, nuts, washers, supports etc and
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components in contact with the atmosphere shall be stainless steel. All

locks are to have a common master key.
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DISCIPLINE The door shall have a fixed open position,or be lift off type.
ENGINEER
________________
DATE ___________
Adequate lighting (minimum 500 Lux) for full maintenance within the panel
shall be provided local to the cabinet installation under the canopy. This
PROJECT
ENGINEER lighting shall be powered from the 120Vac sub-station supply (permanently
________________ available supply) and not from the instrument UPS supply.
DATE ___________
CERTIFIED Instrument supplies shall generally be powered from the 120Vac

________________ Instrument UPS supply. Non-critical analysers and any other consumer,
DATE ___________ such as receptacles, not related to a critical analysis shall be supplied from
the 120Vac supply derived from the sub-station supply.
CONSTRUCTION
AGENCY
________________ Local power isolation switches/fuses or circuit breakers shall be mounted

DATE ___________ outside the panel for the incoming power supplies.
OPERATIONS
All power and signal cables shall terminate in junction/termination boxes

________
located outside the panel.
DATE ___________
Where utilities are required at a local panel, the utility installation shall
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
comply with the requirements of Section 5.4.

EDSD
Where gas cylinders are required at Analyser Shelters or a local panel for
validation/calibration gases or as a reference gas/utility, these shall be
mounted at grade, clamped to the panel framework or exterior of the
(DCC)NO. _______________________________
cabinet in bottle racks and located to allow easy removal and replacement.

Connections to the cylinders shall be via flexible stainless steel tubing to

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facilitate removal/replacement. Two stage pressure reducing stations with

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pressure gauges for each gas cylinder shall be provided.

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The layout and positioning of any local analyser panel requiring gas
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cylinders shall ensure that a minimum distance of 7.5 m from any process
pumps/compressors or any other hazardous process equipment is
maintained.
A stainless steel tag plate giving the analyser tag number and service shall
be fitted to the outside of the panel.

DESCRIPTION
Where a local panel contains a sample with 100 ppm or more H2S, a
prominent warning label advising that high levels of H2S may be present
inside shall be fitted to the door of the panel.
Where a local panel contains a sample with 500 ppm H2S or more, an H2S
detector shall be installed inside the panel (the detector electronics shall be
mounted with other area H2S detector electronics in the PIB). An alarm
beacon indicating H2S has been detected inside shall be installed outside
the cabinet. A prominent warning label advising that high levels of H2S
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JO/EWO
may be present inside shall be fitted to the door of the panel.
If the panel contains a sample with 500 ppm H2S or more, a vent shall be
installed to a point at least 3.0 metres away from where personnel will ever
15/11/13
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DATE
be present (including use of temporary platforms).

REV. NO.
5. ANALYSER SHELTER DESIGN

C
A
DISCIPLINE
ENGINEER
________________
5.1 Shelter Layout and Design.
DATE ___________
Analyser shelter layout and design shall be developed to suit the
PROJECT
ENGINEER requirements of the types of analysers. Layout and location of analyser
________________ shelters shall be subject to COMPANY approval.
DATE ___________
CERTIFIED Consideration shall be given to maximising access to equipment for

________________ maintenance purposes. A minimum clearance of one meter is available in
DATE ___________
any direction from the surface (front and sides) of all equipment and
CONSTRUCTION
instrumentation inside and outside of the analyser shelter for maintenance
AGENCY access. Access shall also comply with the OEMs recommendation (e.g. for
________________
access as applicable.)
DATE ___________
OPERATIONS Shelters shall be sized to cater for future expansion and need to provide
________
space and utilities for possible future analyzer application based upon
DATE ___________
COMPANY input.
The centre line of equipment mounted on the shelter walls shall be

CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
between 1.25 and 1.75 metres from the floor.

EDSD
If groups of smaller enclosure or analysers are to be mounted one above

the other, then the centre line should be considered to be the mid point
between the two horizontal rows.
(DCC)NO. _______________________________


B37 J PP-965006
OPRNS
PMT
The following items shall be taken into consideration in the sizing and
ENGG CERT
SS
SS
SS
layout of the shelters:

GH
GH
RH
A trolley complete with built in draw and bottom shelf shall be provided in
the shelter, suitable to accommodate a recorder and printer, where
required.
A standard 1200mm x 800mm office desk and chair.

A portable manually operated CO2 fire extinguisher shall be mounted on

DESCRIPTION
the inside of the main entrance door of each shelter.

A suitably sized workbench of steel construction shall be provided inside

the shelter.
A sink and eyewash facility shall be included where required.
Power distribution boards, HVAC control panel and analyser house safety
system shall be mounted on the wall inside the analyser shelter.
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Junction boxes, safety system alarm lamp box, fan starters, and main
power isolation switches shall be mounted on the outside wall of the
analyser shelter.
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DATE
Sample system panels, calibration/validation cylinders, and sample

REV. NO.
recovery systems shall be mounted on the outside wall of the analyser

C
A
shelter.
DISCIPLINE
ENGINEER
________________ Carrier gas and utility gas cylinders shall be supplied with a free standing
DATE ___________ bottle rack with supports and chains. Positioning of gas bottles away from
PROJECT other equipment shall be as per SAES-J-502.
ENGINEER
________________
DATE ___________
5.2 Shelter Construction
CERTIFIED
The following requirements shall be met in the design and construction of
________________
DATE ___________
the analyser shelters:
CONSTRUCTION Foundation Work

AGENCY
________________
DATE ___________
A concrete pad will be provided for each analyser shelter. The perimeter of
the concrete pad shall extend sufficiently to allow personnel access to
OPERATIONS
equipment mounted on the outside walls. Refer to SAES-J- 502 for specific
________ guidance on positioning of and access to analyser shelters.
DATE ___________
Ancillary equipment such as Sample Recovery Units, Validation Vessels

CONTROL NUMBER
DATE _____________
BY: ______________
and Validation gas bottle racks shall be mounted on concrete at grade

VERIFICATION
adjacent to the analyser shelter.

EDSD
The Vendor shall provide a foot-print drawing giving the recommended size
of the concrete pad for equipment access in relation to the position of the
(DCC)NO. _______________________________
analyser shelter base frame.



B37 J PP-965006
OPRNS
PMT
Analyser Shelter Structure

ENGG CERT
SS
SS
SS
The analyser shelter shall be of the analyser Vendors standard design and
GH
GH
RH
construction.
Detailed construction drawings shall be provided for approval to fabrication.

Alternatively, the analyser shelter may be constructed in accordance with
the requirements of 12-SAMSS-014, Pre-Engineered Metal Buildings. If
requirements of this SAMSS are not in accordance with industry standards

used by the fabricator, then waivers may be granted subject to prior
DESCRIPTION
approval as per the commentary note in SAES-J-502 section 4.4.1.

Preliminary drawing shall be provided detailing the analyser house base

frame footprint, bolting down details (Frame cross section, and Number,
Size and Position of Bolt holes), and the recommended plinth area.
Painting
All external house parts (cladding) including the walls, roof, doors and the
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overhangs shall be painted in accordance with SAES-H-100 Coating

JO/EWO
Materials and Application Requirements for Industrial Facilities.
Equipment Mounting Struts

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DATE
Internal equipment shall be mounted on a dedicated framework structure

REV. NO.
within the analyser shelter and not directly from the walls.
C
A
DISCIPLINE
ENGINEER A means shall be provided for mounting equipment as required on the
________________ external shelter walls. This will include sample conditioning system
DATE ___________
cabinets, junction boxes, electrical supply hardware etc.
PROJECT
ENGINEER
________________
Miscellaneous Hardware
DATE ___________
All equipment mounted on the external shelter walls, e.g. junction boxes,
CERTIFIED
________________
cable tray etc plus all fittings e.g. screws, bolts, nuts, washers, supports etc
DATE ___________
and any other components in contact with the atmosphere shall be
stainless steel. Use of any other material shall be subject to COMPANY
CONSTRUCTION
AGENCY
approval.
________________
DATE ___________
Lifting
OPERATIONS
The shelters shall be designed to be lifted as entire structures. Any
________ specialist lifting equipment required, such as spreader beams, shall be
DATE ___________ supplied with the shelter by the Vendor to provide a safe four-point lift by a
single hook.
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
In the event that major external components e.g. HVAC system, sample
EDSD
recovery system etc need to be removable for transport. The shelters and
component enclosures shall be suitable for hoisting and shipment on a flat
bed trailer. The centre of gravity must be clearly marked on each system
(DCC)NO. _______________________________
assembly.


B37 J PP-965006
OPRNS
PMT
5.3 Heating Ventilation and Air Conditioning System (HVAC)

ENGG CERT
SS
SS
SS
The HVAC must be supplied as a complete system with the analyser

shelter. The HVAC vendor shall be selected in accordance with SAES-J-
GH
GH
RH
002 Technically Acceptable Instrument Manufacturers.
HVAC Size, Layout, and Position
The analyser shelter shall be provided with dual HVAC systems in a

duty/standby arrangement. Both of the HVAC systems shall individually

DESCRIPTION
meet the full HVAC requirements for the shelter and shall be supplied in
accordance with SAES-J-502. The duty and standby operation of the

HVAC systems should be rotated frequently and automatically by the

shelter HVAC controls to ensure that both of the cooling compressors are
regularly run for equal wear and tear.There shall be no common mode
failure in the controls that results in the loss of both HVAC units. Loss of
supervisory control shall leave the currently operating unit running.
The dual HVAC systems shall be frame mounted package units located at
each end of the shelter on extensions to the shelter sub-frame. HVACs
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shall be close coupled to the analyser shelter. The controls for the HVAC
unit should be mounted on the internal of the shelter wall.
HVAC drawings, including layout drawings, shall be provided by the Vendor

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DATE
for approval prior to assembly of the HVAC unit.

REV. NO.
Fresh Air Fans and Ventilation Requirements

C
A
DISCIPLINE
ENGINEER
________________
Each shelter shall be forced draft (positive pressure) ventilated with
DATE ___________
independent fresh air fans from each HVAC unit. Ventilation shall be
PROJECT
continuous and provide both fresh air makeup and recirculation of inside
ENGINEER air. Each fan shall be sized to supply twelve (12) fresh air changes per hour
________________
within the shelter and designed to maintain a positive overpressure. The
DATE ___________
Vendor shall supply an inclined tube manometer for indication of the
CERTIFIED overpressure in shelter.
________________
DATE ___________
The number of air changes per hour must be sufficient to dilute the worst
CONSTRUCTION
case hydrocarbon leak to less than 25% LEL in the event of a complete
AGENCY
failure of any single line carrying flammable materials. Similarly, toxic leaks
________________
shall be diluted below the toxic threshold and leaks of asphyxiating gases
DATE ___________
shall be diluted to maintain a minimum 18% volume oxygen concentration
OPERATIONS
in the analyser shelter air. Leak rates shall be controlled by flow limiting or
________
restriction devices located outside the analyser shelter. It is preferred that
DATE ___________
the leak rate is limited to suit the dilution provided by the ten fresh air
changes. However, if the leak rate cannot be limited to suit this
CONTROL NUMBER
DATE _____________
requirement, then number air-changes must be increased accordingly.

BY: ______________
VERIFICATION
EDSD
The Vendor shall furnish calculations for the worst case leak rate to
demonstrate adequate dilution.
Only one fresh air fan will be in operation at any one time but each fan will
(DCC)NO. _______________________________
be capable of continuous operation. A switch on the HVAC system control

panel will enable either HVAC to be selected as the normal duty HVAC.
Failure of the selected duty fan shall automatically start the other fan and

B37 J PP-965006
OPRNS
PMT
provide an input to the common shelter trouble alarm. An easily

ENGG CERT
removable dust filters shall be provided for each HVAC to remove dust
SS
SS
SS
from the fresh air and re-circulated air.

GH
GH
RH
Motors and Local Motor Controls
Each fan motor and compressor motor shall have its own main power
switch and manual remote/start/stop switch located close to the motor
which will override the automatic facilities when switched out of the remote
position. This will be in addition to the main board power isolation switch,
DESCRIPTION
and the individual circuit breakers and motor protection for compressors
and fans, at the 3-phase distribution board. Ventilation fans shall have
direct drive motors. No belt driven fans shall be allowed.
Air Inlet, Handling and Distribution
Facilities shall be provided in the HVAC system to prevent cross flow

through the fan that is not in operation and such that the system may
operate with one fan removed for maintenance.
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A single fresh air intake duct shall be provided for the HVAC system. This
will be a point that is at least 7.5 metres from any equipment containing
hydrocarbons or other flammable or toxic vapours.
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DATE
All necessary HVAC fresh air ducting and accessories shall be provided by
the Vendor. The ducting shall be vertical, self supporting, and located in
REV. NO.
the centre of the analyser house roof. The ducting inlet shall be a minimum
C
A
DISCIPLINE
ENGINEER
2m above the roof of the shelter and otherwise as required to reach the
________________
safe area. The Vendor shall provide guy wires as required for supporting
DATE ___________ the duct. The duct inlet shall be topped with a weather cap and bird-screen.
PROJECT
ENGINEER Calculations for air velocity and pressure drop down the inlet duct shall be
________________
provided by the Vendor to demonstrate that pressure drop shall not
DATE ___________
adversely affect the fan performance.
CERTIFIED
________________
A sand box shall be provided at the inlet to the HVAC air handling unit. The
DATE ___________
sand box shall be sized so as to reduce the velocity of the air and
CONSTRUCTION
precipitate out any conveyed sand and dust for easy removal.
AGENCY
________________
A low ventilation air flow switch shall be provided for each fan and set to
DATE ___________
alarm at 80 percent of normal flow. This shall be achieved by a Zone 1
OPERATIONS certified thermal switch in the air flow. Failure of the duty HVAC ventilation
________
fan shall automatically start the back-up HVAC, provide a local duty HVAC
DATE ___________
failure alarm, low flow alarm at CCR and be part of the group HVAC fail
input to the common shelter trouble alarm. The flow switch for non-duty
CONTROL NUMBER
fan shall be inhibited until it is automatically started. The back-up fan shall
DATE _____________
BY: ______________
VERIFICATION
also be automatically started on 20% LEL detection or toxic gas detection

EDSD
in the shelter. In this case both fans shall remain running until manually
reset.
Loss of air flow through both duty and standby HVAC systems shall
(DCC)NO. _______________________________
automatically start a roof mounted back-up fan.


B37 J PP-965006
OPRNS
PMT
A separate Zone1 certified pressure switch shall be installed to provide a

ENGG CERT
SS
SS
SS
loss of shelter pressurisation alarm. A time delay of approximately 90

seconds shall be provided for this alarm to allow personnel to enter and exit
GH
GH
RH
the shelter without causing spurious alarms or to allow the non-duty fan to
cut in upon failure of the duty fan. A local loss of shelter pressurisation
shall be initiated and an input provided to the shelter in hazardous
condition alarm.
Air release from the shelter shall be by weighted barometric louvers located
only at the top and bottom of the shelter walls. The louvers shall be
DESCRIPTION
designed to maintain an over pressure of 25 Pa (0.1 inch WG) within the

shelter and shall be manually adjustable to allow for changing conditions.

Each louver shall be protected externally against accidental damage and
be provided within a cover to prevent sand etc from entering the shelter.
The number and location of vents shall be subject to approval by
COMPANY.
The HVAC system should provide an even distribution of air throughout the
shelter to prevent uneven cooling or a localised build-up of hazardous
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vapours. This shall be achieved by using diffusers or ducting inside the

JO/EWO
shelter, unless it can be demonstrated that even distribution can be

achieved without these diffusers and ducting.
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DATE
Air Conditioning
REV. NO.
The capacity of the air conditioning (cooling) system shall be sufficient to

C
A
DISCIPLINE
maintain the temperature within the shelter to 23C 2C with the ambient
ENGINEER
conditions. Calculations to demonstrate that the HVAC system has
________________
sufficient cooling capacity shall be made available by the Vendor. The
DATE ___________
system shall be fully self contained and automatic. The temperature control
PROJECT
ENGINEER
limits may be relaxed if major savings can be demonstrated; this is subject
________________ to COMPANYs approval.
DATE ___________
CERTIFIED
Cooling shall be provided by means of an air cooled mechanical
________________ refrigeration unit. This shall also dehumidify the air to prevent condensation
DATE ___________ within the analyser shelter.
CONSTRUCTION
AGENCY
Cooling shall be controlled using humidity and temperature switches.
________________ Heating shall be considered for the low ambient temperature and also for
DATE ___________ anti-condensation, to run in conjunction with the cooling for humidity
OPERATIONS control.
________
5.4 Utilities
DATE ___________
Utilities required for correct operation of the analyser systems shall be

CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
developed during the detailed engineering phase.

EDSD
The utilities and drain return headers (1 inch minimum size) shall run along
the entire length of the longitudinal shelter walls. The headers should be
run either inside or outside the shelters as most appropriate.
(DCC)NO. _______________________________

Each utility header shall have a primary shut-off valve, accessible from
grade, located upstream of any user connections. The primary shut-off

B37 J PP-965006
OPRNS
PMT
valve shall be outside the shelter. All pressurised headers shall be fitted
ENGG CERT
with a pressure gauge. The incoming headers for instrument air, plant air,
SS
SS
SS
plant nitrogen and fresh (potable) water (as required) shall have filters
GH
GH
RH
upstream of any users. The steam header (if required) shall have a Y-
strainer and blow down valve. Dual filters and dual driers (mounted
downstream of the filters) shall be supplied for the instrument air header to
permit change over without shutting services down. The filters for the
instrument air headers and the filter/regulators for each individual
instrument air user shall have automatic drains.
DESCRIPTION
All headers downstream of inlet filters shall generally be constructed of

316L stainless steel piping. Materials for headers shall be designed to be

compatible with the fluids contained and shall comply with the requirements
of the piping specification as a minimum.
Each user connection to a supply or return header shall have an individual

isolation ball valve except for connections to atmospheric headers. These
isolation valves shall be accessible from grade. The individual isolation
valves for all supply and return headers shall be stainless steel. Utilities
(including instrument air) and services downstream of the individual
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isolation valves shall be distributed throughout the shelter via suitable

stainless steel tubing or pipe, other suitable materials shall be used if
stainless steel is not compatible with the utility fluid. PVC covered copper
15/11/13
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tubing must not be used.

DATE
Each header shall be provided with all valves necessary for the current
REV. NO.
C
A
analysers plus at least two extra plugged inlets/outlets in the region of the
DISCIPLINE
ENGINEER
spare space inside and outside the shelter.
________________
DATE ___________ All headers shall slope to a low point and include a knock out pot and drain
PROJECT
valve. All low point drains shall be connected to the atmospheric drain
ENGINEER
header.
________________
DATE ___________
When required at a shelter, provision shall be made for installing gas
CERTIFIED
cylinders at grade, alongside the concrete pad. The cylinders shall be
________________
clamped in bottle racks. The cylinders shall be located to allow easy
DATE ___________
disconnecting and removal. The layout and location of the analyser shelter
CONSTRUCTION shall ensure that any cylinders are a minimum distance of 7.5 m from any
AGENCY
process pumps/compressors or any other hazardous process equipment.
________________
DATE ___________
Connections to all gas cylinders/bottles shall be via flexible stainless steel
OPERATIONS
tubing to facilitate their removal and replacement. The dual pressure
________
reducing stations with pressure gauges and change over facilities for all
DATE ___________ validation gas cylinders at the shelter shall be provided.
CONTROL NUMBER
DATE _____________
All validation vessels containing liquid sample shall have a connection from
BY: ______________
VERIFICATION
the shelter nitrogen header or nitrogen cylinder as appropriate.

EDSD
The Gas cylinders shall be supplied as STANDARD GAS

CYLINDERS/CYLINDER BANKS as required for the analysers and these
shall be sized such that a minimum of 3 months normal operation should

(DCC)NO. _______________________________

be achieved from the installed cylinders.

B37 J PP-965006
OPRNS
PMT
A quick connector to the instrument air header complete with regulator,

ENGG CERT
filters and lubricator shall be provided in each analyser shelter.

SS
SS
SS
Low pressure switches shall be installed on the main instrument air header,
GH
GH
RH
plant air header, plant nitrogen header, carrier gas header and detector fuel
gas header, as appropriate, which shall input to the shelter common
trouble alarm.
5.5 Hazard Prevention

DESCRIPTION
The analysers and associated equipment shall be designed and assembled

to minimise the exposure of personnel to hazard.

Suitable signs shall be provided to warn personnel of potential hazards (eg

sources of high temperature, pressure or voltage).
Protective guards shall be installed over sources of high temperature or

voltage.
High pressure sources shall not be located in areas of normal occupancy.

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In general, high pressure sources shall be located outside analyser

JO/EWO
shelters.
The quantity of hazardous samples (toxic or flammable) entering analyser

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DATE
shelters shall be minimised. Consideration shall be given to mounting Gas

Chromatographs liquid sample valves inside the ovens, with purge air
REV. NO.
being vented outside the analyser shelter.

C
A
DISCIPLINE
ENGINEER
________________
Pockets or void spaces where hazardous gas could accumulate shall be
DATE ___________
minimised.
PROJECT
ENGINEER Sample systems containing highly toxic or flammable components shall
________________ include facilities for purging with an inert gas prior to maintenance of
DATE ___________
sample system components.
CERTIFIED
________________ Sample systems and analysers containing toxic or odorous samples shall
DATE ___________
be installed in enclosures and purged with instrument air. The effluent air
CONSTRUCTION
from these enclosures shall be connected to a separate atmospheric vent
AGENCY system and routed outside the analyser shelter.
________________
DATE ___________
For samples containing Toxic or Carcinogenic materials, such as Benzene,
OPERATIONS then the manual sampling device must be of special design, such as
Dopak, Prise Masson system 1000, system 2000 or equivalent.
________
DATE ___________
5.6 Electrical
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
Earthing
EDSD
Each shelter shall have an electrical grounding system in line with

Instrument Earthing Philosophy Drawing. All analyser chassis and electrical
enclosure chassis
(DCC)NO. _______________________________

Motor and Electrical General Utilities shall be connected to the shelter

ground. A copper ground bar shall be installed around the shelter interior.

B37 J PP-965006
OPRNS
PMT
Each shelter shall be furnished with an Intrinsically Safe (I.S.) earthing

ENGG CERT
system if required. The I.S. earth shall be fully insulated from the electrical
SS
SS
SS
ground system.
GH
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RH
Power Distribution
Power distribution panels shall be provided for each shelter. All switches
and distribution boards shall be certified suitable for the hazardous area
classification. The primary isolation switch for each type of power supply
shall be mounted on the external shelter wall. Three separate power

DESCRIPTION
supplies require distribution:

480VAC, 60Hz, 3-phase Power Supply
This shall be a 3 phase 3-wire, 480 VAC, 60 Hz supply from the sub-
station. It shall be used for the three-phase consumers in the HVAC units
and for any three-phase sample pump motors. The three-phase distribution
board shall be mounted outside the shelter.
The Vendor shall provide a delta/star transformer to generate a 208 VAC, 3

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JO/EWO
phase, 4-wire supply from the 480VAC supply for the general purpose
power. The transformer shall be mounted outside the shelter.
General Purpose Power Supply

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DATE
This will be a 120 VAC, 60 Hz power supply derived from single phases of
REV. NO.
a 208 VAC, 3 phase 4-wire supply from a transformer located at the

A
DISCIPLINE
ENGINEER
analyser shelter. It will be used to feed shelter single phase users such as
________________
sockets, non-critical analyzers, and the shelter lighting. The distribution
DATE ___________ board shall be mounted inside the shelter and the loads shall be divided
PROJECT
evenly across the phases of the 208 VAC supply.
ENGINEER
________________
UPS Power Supply
DATE ___________
CERTIFIED
This will be a 120VAC, 60 Hz secure supply. It will be used to power the
________________
critical analysers (and the shelter safety and alarm system), as required.
DATE ___________
The distribution board shall be inside the shelter. This supply will be
CONSTRUCTION sourced from the nearest instrument UPS.
AGENCY
________________
Each power user shall have an individual automatic circuit breaker (or
DATE ___________
switch/fuse) at the distribution board. Circuit breakers shall be provided at
OPERATIONS
each distribution board for every analyser. A spare allowance shall be
________
made for circuit breakers, 20% spare or two spare circuit breakers,
DATE ___________ whichever is greater, for future analysers and equipment. Spare breakers
shall be rated 20A and 6A for the future 120 Vac consumers.
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
All motors including ventilation fans, fast loop and sample recovery pumps
EDSD
shall have an individual circuit breaker at the distribution board plus an

individual on/off/remote power switch mounted next to the motor to allow
isolation for safe maintenance and local control. Achieving motor isolation
for maintenance through relays and pushbuttons is not acceptable.

(DCC)NO. _______________________________

The shelter duty fan shall automatically restart after a power failure.

B37 J PP-965006
OPRNS
PMT
Convenience outlets shall be provided in each shelter, as required, for

ENGG CERT
connecting test equipment. The sockets shall be certified for Class 1, Zone
SS
SS
SS
1, Groups IIC, IIB and IIA as necessary depending on the materials

GH
GH
RH
handled within the shelter.
5.7 Lighting
Internal lighting in each analyser shelter shall provide an intensity of

illumination of at least 500 LUX at working levels. Light switches shall be
provided by each door. Light fixtures and switches inside the shelter shall
DESCRIPTION
be certified for Class 1, Zone 2, Groups IIC, IIB and IIA as necessary
depending on the materials being handled within the shelter.

External lighting shall be provided under the longitudinal overhangs of each

shelter and will provide an intensity of illumination of at least 400 Lux at
working levels. The Vendor shall supply and install a certified photocell to
switch the external lighting, or the lighting shall be controlled by the plant
lighting system for automatic switching.
5.8 Wiring and Cabling

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JO/EWO
Signal and Power cables shall be adequately separated to ensure integrity

and prevent any form of interference.
15/11/13
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DATE
All cabling inside each shelter shall be run in cable trays. The main cable
trays running around the shelter ceiling shall be mounted horizontally.
REV. NO.
Separate cable trays shall be provided for signal and power cabling.
C
A
DISCIPLINE
ENGINEER
________________
Cable transits through the analyser shelter walls shall be provided
DATE ___________
separately for power and signal cables.
PROJECT
ENGINEER For power cables, gas tight cable transits shall be provided below or
________________
above the power distribution panels. These transits shall be single or
DATE ___________
double frame with a minimum of 10% spare entries fitted with rubber
CERTIFIED blocks;
________________
DATE ___________
For signal cables, gas tight cable transits with a minimum of 10%
CONSTRUCTION
spare entries shall be provided. Single or double frame transits may
AGENCY
be used.
________________
DATE ___________
Single layer terminal blocks/connectors must be used for all wiring
OPERATIONS
connections.
________
DATE ___________
5.9 Signal Junction Boxes
Signal termination junction boxes shall be mounted on an external shelter

CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
wall. All terminals and wires shall be identified. To ensure proper levels of
EDSD
segregation, separate junction boxes shall be provided at each shelter for

the following, as required:

Analogue signal circuits (4-20 mA). All analyser signals for process
(DCC)NO. _______________________________

variables will be 4-20 mA, fully floating and isolated;
I.S. Analogue signals;


B37 J PP-965006
OPRNS
PMT
Digital status and alarm signals;

ENGG CERT
SS
SS
SS
I.S. digital signals;

GH
GH
RH
Fire and Gas (4-20 mA) loop powered signals;
Fire and Gas contact outputs, digital status, and alarm signals.
5.10 Analyser Shelter Fire and Gas Detection

DESCRIPTION
The analyser shelter fire and gas system shall be provided in accordance
with Fire Detection System (FDS) PP-965015 and Gas Detection System
specification PP-965013. The following additional requirements also apply

for analyser shelters:
A least one flammable vapour (LEL) detectors shall be installed for every
14 m or part thereof of shelter floor. The number of detectors may need to
be increased; this and the position of the detectors shall depend on the
nature and property (such as density relative to air) of the fluids (gases,
liquids, vapours) contained within the shelter. The alarm settings shall be
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JO/EWO
20% LEL calibrated on methane or hydrogen. The alarms and actions

detailed in Section 5.11 will be initiated on this level of LEL detection.
The shelter LEL and toxic gas detectors shall be wired direct to the Fire
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DATE
and Gas Detection Systems. The Fire and Gas Detection Systems will then
provide an alarm in the control room and a local alarm back to the analyser
REV. NO.
C
A
shelter safety system.

DISCIPLINE
ENGINEER
________________ H2S monitors shall be installed in shelters handling samples containing H2S
DATE ___________ or located close to a unit where H2S is present. A minimum of two detectors
PROJECT
shall be provided (if more than two analysers in the shelter handle samples
ENGINEER
containing more than 100 ppm H2S, additional detectors shall be provided
________________
as specified to ensure complete personnel safety) located in the vicinity
DATE ___________
and below the analysers containing the H2S. The alarm setting shall be 10
CERTIFIED
ppm. The alarms and actions detailed in Section 5.11 will be initiated at this
________________
level of detection.
DATE ___________
CONSTRUCTION If other toxic gases are present in samples in hazardous levels then
AGENCY
appropriate point detectors or environmental hazard monitoring shall be
________________
DATE ___________
installed in the shelter with alarms and actions as detailed for H2S
detection.
OPERATIONS
________ Calibration kits and calibration gases for one years operation, or as per a
DATE ___________ duration otherwise agreed with COMPANY, for the LEL detectors and gas
detectors shall be supplied with each shelter. Maintenance tools and
CONTROL NUMBER
DATE _____________
configuration tools shall be supplied for each type of detector as applicable.

BY: ______________
VERIFICATION
EDSD
Where required, a low Oxygen (O2) detector and rotating beam shall also
be provided in the shelter, loop powered from the gas detection system in
the PIB.
(DCC)NO. _______________________________

For plant wide consistency, the model number and type of gas detectors
shall be selected and provided by the Vendor in accordance with Fire and
Gas Detection System specifications PP-965015 and PP-965013.

B37 J PP-965006
OPRNS
PMT
A manual call point shall be provided outside each door. A minimum of two
ENGG CERT
smoke detectors shall be installed inside the analyser shelter. Both detector
SS
SS
SS
types shall be wired to a junction box outside the analyser shelter for
GH
GH
RH
connection to the fire detection alarm system located in the PIB.
A fire alarm condition shall halt ventilation from both HVAC units and roof
mounted back-up fan.
5.11 Shelter Safety System, Alarm Signals, and Indication

DESCRIPTION
Safety System and HVAC Controls

The Vendor shall supply an analyser shelter safety system; this shall be a
PLC based controller. The safety system and associated instrumentation
shall be a Zone 1 certified installation designed for continuous operation.
The PLC model shall be standardised across all analyser shelters in the
interests of maintainability and spare parts holding. Final selection of the
PLC model shall be subject to COMPANY approval. Refer also to SAES-J-
002.
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JO/EWO
The CPU and chassis type shall be standardised across the project for all
analyser shelter safety system PLCs. Expansion chassis for additional I/O
shall be used as required. The signal density on I/O cards shall also be
15/11/13
13/12/13
19/02/14
DATE
standardised: there shall be 16 inputs for each DI card and 16 outputs for
each DO card (If the 16 output version is not available for the approved
REV. NO.
PLC model, then 8 output DO cards are also acceptable.) The PLC I/O
C
A
DISCIPLINE
ENGINEER
shall be wired to an external terminal box for ease of termination.
________________
DATE ___________
The Safety System PLC design shall comply with the following
PROJECT
requirements:
ENGINEER
________________
The Safety System PLC and associated I/O shall be powered from
DATE ___________
the 120VAC UPS distribution board in the analyser house and the
CERTIFIED Vendor shall include all necessary 24V DC PSU, and interposing
________________
relays;
DATE ___________
CONSTRUCTION
The Safety System PLC shall be self contained and it is not
AGENCY
anticipated that remote PLC I/O modules shall be used. Serial
________________
interfaces from the PLC to other systems, such as the DCS, are not
DATE ___________
required. PLC interfaces with other systems shall be via discrete I/O.
OPERATIONS
The PLC communications interface will only be used for local
________
maintenance;
DATE ___________
A minimum of one set of PLC programming software shall be

CONTROL NUMBER
DATE _____________
provided by the Vendor for each operating area, complete with all the
BY: ______________
VERIFICATION
associated dongles, licences, leads, and accessories. The software

EDSD
shall run under a windows based operating system, the windows

version shall be selected in accordance with the project wide IT
philosophy;
(DCC)NO. _______________________________

The Vendor shall supply a laptop PC for maintenance with the PLC
programming software pre-installed. The laptop PC may be a shared
resource with other Vendor supplied maintenance software (e.g. for

B37 J PP-965006
OPRNS
PMT
analysers), subject to software compatibility. However, at least one

ENGG CERT
such laptop PC shall be provided per plant operating area;

SS
SS
SS

GH
GH
RH
The safety system PLC is installed in a Zone 1 certified enclosure and

is used for a specific application: shelter safety. Since there are space
limitations imposed by EExd or purged enclosures, and the
application is not subject to significant change or expansion, and the
I/O population is low, the philosophy for spare space and spare I/O is
therefore not the same as for system cabinet mounted PLCs. It is
recommended that a minimum of 10% wired spare I/O is provided for

DESCRIPTION
each card type. The specific requirement for fully spare wired
modules for each type used and the minimum 15% spare expansion
space should be relaxed. However, the following should apply as a

minimum:
- All available spare I/O shall be wired to terminals;
- 10% spare means that none of the PLC cards should initially be
supplied with more than 90% of the I/O in use;
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- In the instance that spare card slots are available, these should
be covered with the manufacturers standard dust cover and a
spare cable entry (with blanking plug) provided for EExd PLC
enclosures;
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DATE
- 10% spare interposing relays for driving inductive loads (such

REV. NO.
C
A
as solenoids) from PLC DO shall be provided. This means at

DISCIPLINE
ENGINEER
least one.
________________
DATE ___________ A PLC temperature alarm should be considered but a dedicated

PROJECT
analogue card is not required for this purpose.
ENGINEER
________________
The analyser shelter PLC safety system shall interface with devices and
DATE ___________
other systems as follows:
CERTIFIED
________________
The fire detection alarm panel in the PIB and gas detection system
DATE ___________
(DCS) shall provide separate alarms for LEL, fire, and toxic point
CONSTRUCTION detection to the PLC safety system (as required);
AGENCY

________________
DATE ___________
The PLC safety system shall provide Shelter in Hazardous
Condition and Common Shelter Trouble Alarms to the DCS;
OPERATIONS
________ The safety system shall operate the analyser shelter Beacons and the
DATE ___________ Horn;
CONTROL NUMBER

DATE _____________
BY: ______________
The safety system shall handle the I/O to the analyser shelter
VERIFICATION
annunciator;
EDSD
The HVAC control devices, switchover, and alarming for cooling and
fresh air shall all be handled by the safety system;
(DCC)NO. _______________________________

Safety System Common Alarm Outputs.

B37 J PP-965006
OPRNS
PMT
The following common alarms shall be transmitted from each analyser

ENGG CERT
shelter:
SS
SS
SS
Shelter in Hazardous Condition Alarm

GH
GH
RH
This will alarm in the DCS. It will be initiated by the following conditions, as
applicable:
Loss of shelter pressurisation;


DESCRIPTION
Flammable vapour (20% LEL) detection (V/F contact from DCS) ;

Toxic gas or low oxygen detection inside the shelter (V/F contact from
DCS) ;
H2S (or other toxic gas detection) in local analyser cabinets and/or
sample conditioning system cabinets associated with the shelter (V/F
contact from DCS) ;
Loss of ventilation flow from both the duty and the non-duty HVAC
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units;
Fire alarm indication from the fire alarm control panel.

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DATE
Common Shelter Trouble Alarm

REV. NO.
C
A
This will be an alarm in the DCS. It will be initiated by the following

DISCIPLINE
ENGINEER
conditions, as applicable:
________________
DATE ___________ High shelter temperature or high humidity (AC failure) ;

PROJECT
ENGINEER
Power failure (each switchboard) ;
________________

DATE ___________
Air purge system failure (for purged enclosures) ;
CERTIFIED

________________
DATE ___________
Sample recovery system high-high or low-low level;
CONSTRUCTION Loss of duty HVAC unit (Fan or Compressor Failure) ;

AGENCY
________________
DATE ___________
Low instrument air header pressure;

OPERATIONS
Low plant nitrogen header pressure;
________
DATE ___________ Low chromatograph carrier gas header pressure;

CONTROL NUMBER
DATE _____________

BY: ______________
Low chromatograph detector fuel gas header pressure;

VERIFICATION
EDSD
Any other non-critical system alarms;
Local Analyser Shelter Alarm Annunciation.

(DCC)NO. _______________________________

An alarm annunciator shall be provided outside the shelter, adjacent to the

main door. The annunciator shall have alarm windows for every individual

B37 J PP-965006
OPRNS
PMT
alarm initiator for the Shelter in Hazardous Condition Alarm as detailed

ENGG CERT
above. An alarm window shall also be provided for the Common Shelter
SS
SS
SS
Trouble Alarm, and individual indication of the initiators of this alarm is not
GH
GH
RH
required; this grouping is on the basis that local indicators are already
provided to allow fault diagnosis (pressure indicators, etc.). The exception
is loss of the duty HVAC, which shall be annunciated separately. An
annunciator test button and safety system healthy indicator should also be
considered. The alarms shall flash until acknowledged going to a steady
state and shall automatically reset when alarm conditions clear.
DESCRIPTION
Alarms annunciated shall be configured as auto-reset type in accordance

with ISA S18.1 type A. A horn and beacons shall be provided outside the
analyser shelter. All inputs to the alarm annunciator shall have an

adjustable 0-60 second time delay to minimise nuisance alarms. A Horn
silence button shall be provided.
Analyser Shelter Beacons and Horns
Beacons shall be located outside, above the main door of the shelter to
alarm when the shelter is in hazardous condition. Beacons shall also be
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JO/EWO
provided at a clearly visible location inside the shelter. The horn shall be
audible from inside as well as outside the shelter with the door closed, and
provide a minimum of sound level of 103 dB(A) at 1m. Gas and fire
alarming shall be provided in accordance with Fire and Gas Detection
15/11/13
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19/02/14
DATE
System specifications PP-965015 and PP-965013. Separate beacons shall

be provided depending on the alarm category: A white beacon shall be
REV. NO.
C
A
provided for fire, a red beacon for LEL detection, and a blue beacon shall
DISCIPLINE
ENGINEER
be provided on H2S detection, low oxygen detection, or detection of any
________________ other toxic hazard.
DATE ___________
PROJECT
Fault and Alarm Contact Philosophy.
ENGINEER
________________
All diagnostic fault alarm contacts (Common shelter trouble, shelter in
DATE ___________
hazard condition, Fire system fault, etc.) shall be open circuit to alarm, fail-
CERTIFIED
safe, alarm as the de-energised state. The alarm contacts for each alarm to
________________
the control room must be completely independent and isolated from other
DATE ___________
alarm contacts.
CONSTRUCTION
AGENCY
All alarms giving a positive indication of hazard (Fire Alarm, Toxic gas
________________
detected, Flammable gas detected, Low oxygen detected) shall be contact
DATE ___________
closure to alarm, non fail-safe, alarm as the energised state; this is
OPERATIONS
necessary to avoid false alarms during fault conditions. Fault conditions are
________
alarmed separately as above.
DATE ___________
Shelter Safety System Actions Related to Fire and Gas Detection Systems
CONTROL NUMBER
DATE _____________
Inputs.
BY: ______________
VERIFICATION
EDSD
The actions below shall be initiated at the following alarm points:
20% LEL Flammable Vapour Detection in Shelter

(DCC)NO. _______________________________

Shelter back-up fan shall automatically start and keep running until
manually reset;

B37 J PP-965006
OPRNS
PMT
Start the red beacons and the horn.

ENGG CERT
SS
SS
SS
20% LEL Flammable Vapour Detection at HVAC fresh air inlet (where
GH
GH
RH
provided):
Stop HVAC unit fresh air fans (The same action is required for toxic
detection at the fresh air inlet, if installed.) ;
Start the red beacons and the horn.

DESCRIPTION
Toxic Gas Detection or Low Oxygen Detection (where required):

Shelter back-up fan shall automatically start and keep running until
manually reset;
Start the blue beacons and the horn.
Shelter Pressurisation Failure (Failure of Both Fans / Low shelter internal

pressure after time delay):
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10-01506-0001
10-01506-0001

JO/EWO
Start the red and blue beacons and the horn (local action at the
shelter only).
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Common Fire Alarm Signal (or toxic gas at HVAC inlet, all as required.)
DATE
Stop HVAC unit fresh air fans;

REV. NO.
C
A
DISCIPLINE
ENGINEER Start the appropriate beacons and the horn;
________________
DATE ___________ Signals Repeated to the Safety System from the Gas Detection System.
PROJECT
ENGINEER
The following signals shall be repeated back to the analyser shelter from
________________
the Gas Detection System (DCS) as volt-free alarm contacts for action by
DATE ___________
the shelter safety system:
CERTIFIED

________________
Toxic gas or low oxygen detection inside the shelter;
DATE ___________
CONSTRUCTION Toxic gas at HVAC fresh air inlet (where required.);

AGENCY

________________
DATE ___________
20% LEL Flammable Vapour Detection in Shelter;

OPERATIONS
20% LEL Flammable Vapour Detection at HVAC fresh air inlet (where
________ required);
DATE ___________
Fault alarm from the Gas Detection System for the alarm zone that
CONTROL NUMBER
DATE _____________
BY: ______________
includes the shelter.

VERIFICATION
EDSD
5.12 Shelter Instrumentation and Miscellaneous Equipment
Local Digital Indicators

(DCC)NO. _______________________________

If a digital output indicator is not a standard feature on an analyser, a local

digital indicator connected in the analogue output loop shall be installed

B37 J PP-965006
OPRNS
PMT
next to the analyser. The indicator shall display the analyser calibrated
ENGG CERT
output range in scaled engineering units.

SS
SS
SS
Air Purge Systems

GH
GH
RH
Enclosures for air purge systems that are not part of an already certified
analyser system shall have a handle for unlatching the fasteners.
Fasteners which require socket keys or screw drivers to open shall not be
used.
DESCRIPTION
Laptop PC for Analyser Maintenance

Laptop computers shall be provided as part of the analyser package. The

quantity shall be determined during detailed design.
The specification of the Maintenance PC Workstation shall be sufficient to

meet the minimum operating requirements of the GC analyser maintenance
software. A project standard for the minimum specification requirements for
workstation hardware and operating systems shall be in place at time of
implementation. The CONTRACTOR specification shall be subject to
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COMPANY approval prior to purchase of any PC workstations from the

Vendor.
.FO Patch Panel, and Network Equipment Cabinet

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13/12/13
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DATE
A cabinet shall be provided by the Vendor complete with the following

REV. NO.
equipment installed:
C
A
DISCIPLINE
ENGINEER
________________
19 Rack mounted FO Patch Panel (To suit incoming FO cable,
DATE ___________
including spare cores);
PROJECT
ENGINEER LAN connections for GC Network Hub and Fibre Optic Converters.
________________
DATE ___________
The cabinet shall be of a standard manufacturers design, Rittal or
CERTIFIED equivalent (Refer to SAES-J-002.) Design shall generally be in accordance
________________
with specification 34-SAMS-820 Instrument Control Cabinets Indoor.
DATE ___________
The following additional design considerations apply:
CONSTRUCTION
AGENCY
The cabinet shall be mounted against the analyser shelter wall and
________________
should be designed for front access. The cabinet shall be adjacent to
DATE ___________
the workbench;
OPERATIONS
________
The cable access shall be at the top of the cabinet;
DATE ___________
Partial height 19 rack mounting rails and equipment shelves shall be

CONTROL NUMBER
DATE _____________
provided as required for the installed equipment.

BY: ______________
VERIFICATION
EDSD
The cabinet shall be powered from the 120VAC UPS.
Fibre optic converters shall be suitable for single-mode fibre. The plant-
wide telecommunications specifications shall define the FO requirements

(DCC)NO. _______________________________

for connections between buildings, including analyser shelters, and the

CONTRACTOR shall ensure that all FO interface devices comply with the
fibre specification.

B37 J PP-965006
OPRNS
PMT
6. ANALYSERS
ENGG CERT
SS
SS
SS
6.1 General Requirements for Analysers

GH
GH
RH
Analyser Selection
Analyser selection shall be appropriate to the required process

measurement, in accordance with SAES-J-002 and the instrument data
sheet.
The use of analyser types not identified in SAES-J-002 is subject to

DESCRIPTION
COMPANY approval.
A fully defined instrument data sheet shall be produced during detailed

design for each analyser and the Vendor shall be responsible for offering a
suitable analyser. Automatic validation shall be provided for critical
analysers wherever possible.
Hand held calibration devices shall be provided for field installed analysers.
10-01506-0001
10-01506-0001
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Instrument Data Sheets for Analysers

JO/EWO
Instrument data sheets for analysers shall be in a project-wide standard

format and populated by the CONTRACTOR with information from the SPI
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DATE
Database.
REV. NO.
The datasheet shall include all necessary process and piping design
C
A
DISCIPLINE information for the sample conditioning system. Refer to PP-965007 for
ENGINEER
________________
further details. The analysis should be clearly identified as either extractive
DATE ___________
or In-situ.
PROJECT
ENGINEER The following information is required on the datasheet as a minimum for the
________________ initial analyser design and selection:
DATE ___________
CERTIFIED Process composition and phase at the analyser for each sample
________________ stream (after sample conditioning, if different.);
DATE ___________
CONSTRUCTION
Range and engineering units for measured components (In
AGENCY accordance with the BEDD document PP-962000 and refer also to
________________
SAES-J-003.);
DATE ___________
OPERATIONS Criticality: Critical or non-Critical service (see terms in APPENDIX A:

________
ACRONYMS and terms);
DATE ___________
Required sample transport time, and response time or cycle time;
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
Required Repeatability, zero and span drift, and linearity as

EDSD
applicable;
Analyser type and measuring principle.

(DCC)NO. _______________________________
Following purchase of the analyser, each CONTRACTOR shall incorporate

the analyser data from the Vendor into the database and datasheet,
including manufacturer and model number.

B37 J PP-965006
OPRNS
PMT
Analyser narratives shall be supplied where required to supplement data

ENGG CERT
sheets; these narrative shall define any detailed control requirements in the
SS
SS
SS
field, local to the analyser, or within the DCS, e.g. control of sample stream
GH
GH
RH
switching.
Signal levels
Refer to Project Specification PP-965001 General Instrument for details

on instrument signal levels and general requirements. Analysers shall be
wired to various sub-systems of the PCS including the ESD and the DCS.
DESCRIPTION
Analyser outputs to the ESD System shall be isolated, fully floating 4-20mA
signals; these may be powered from the ESD or from the analyser, subject
to the analyser type. Volt-free fault alarms contacts shall be wired to the
ESD wherever available from the analyser. All analyser signals shall be
repeated to the DCS.
Generally, analyser outputs wired directly to the DCS shall be isolated, fully
floating 4-20mA signals; these may be powered from the DCS or from the
analyser, subject to the analyser type. Volt-free fault alarm contacts shall
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be wired to the DCS wherever available from the analyser.
Data communications links shall be proposed for transferring large

amounts of process data from non-critical analyser to the DCS, in particular
15/11/13
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DATE
for gas chromatograph analysers. The link shall be subject to

acceptance/approval by COMPANY. Critical analyser process data and
REV. NO.
associated fault alarms shall be hardwired to the DCS as described above.

C
A
DISCIPLINE
ENGINEER
There is no specific requirement to repeat critical analyser I/O on the data
________________
link since this shall already be hardwired.
DATE ___________
PROJECT
Foundation Fieldbus is preferred for transmitter type analysers such as pH,
ENGINEER
conductivity, and dissolved oxygen measurements. Where these analyser
________________
types are used on ESD applications, the signal should be 4-20mA, HART
DATE ___________
Protocol, powered from the ESD.
CERTIFIED
________________
Analyser Signal Types and Tagging Philosophy
DATE ___________
CONSTRUCTION
As stated in section 2.6, analysers, analysis streams, analyser fault alarms,
AGENCY
analyser shelter alarms and any other analyser related I/O shall be
________________
uniquely tagged in accordance with specification PP-965021. Fire
DATE ___________
Detection System and Gas Detection System related I/O inside the
OPERATIONS
analyser house shall follow the respective tag conventions given in the
________
same specification.
DATE ___________
Shelter in Hazardous Condition Alarm
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
The tag number shall relate to the analyser shelter identifier and the plant
EDSD
area or PIB, and be classified as a general, otherwise unclassified alarm

NSA, suffix A:
e.g. R250-NSA-0001A
(DCC)NO. _______________________________


B37 J PP-965006
OPRNS
PMT
Common Shelter Trouble Alarm

ENGG CERT
SS
SS
SS
The tag number shall relate to the analyser shelter identifier and the plant
area, and be a general, otherwise unclassified alarm NSA, suffix B:
GH
GH
RH
e.g. R250-NSA-0001B
Analyser Main Tag and Stream Tags

The analyser main tag shall adopt the following format:

DESCRIPTION
e.g. <Unit No.>-AT-<Unique No.>

Where one analyser handles multiple process streams, a tag number shall
be allocated for each stream. The stream number shall be unique from all
other stream tags and analyser main tags:
e.g. <Unit No.>-AT-<Unique Stream No.>
Single stream analysers with a single measured value

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JO/EWO
The measured value for analysers that are only measuring a single process
value for a single process stream shall adopt the analyser main tag but
designated AI:
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DATE
e.g. <Unit No.>-AI-<Unique No.>

REV. NO.
C
A
DISCIPLINE Single stream analysers with multiple measured values

ENGINEER
________________
The measured values for analysers that are measuring multiple process
DATE ___________
values but for a single process stream shall adopt the analyser main tag
PROJECT
ENGINEER and shall be designated AI and with an alpha suffix:
________________
DATE ___________ e.g. <Unit No.>-AI-<Unique No.> A

CERTIFIED <Unit No.>-AI-<Unique No.> B
________________ <Unit No.>-AI-<Unique No.> C, etc.
DATE ___________
Multiple stream analysers with a single measured value per stream

CONSTRUCTION
AGENCY
________________ The measured values for analysers that are only measuring a single
DATE ___________ process value but for multiple process streams shall adopt the analyser
OPERATIONS stream tag and shall be designated AI:
________
e.g. <Unit No.>-AI-<1st Unique Stream No.>
DATE ___________
<Unit No.>-AI-<2nd Unique Stream No.>
<Unit No.>-AI-<3rd Unique Stream No.>
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
EDSD
Multiple stream analysers with multiple measured values per stream
The measured values for analysers that are only measuring a single
process value but for multiple process streams shall adopt the analyser
(DCC)NO. _______________________________
stream tag and shall be designated AI:


e.g. <Unit No.>-AI-<1st Unique Stream No.> A

B37 J PP-965006
OPRNS
PMT
<Unit No.>-AI-<1st Unique Stream No.> B

<Unit No.>-AI-<1st Unique Stream No.> C
ENGG CERT
SS
SS
SS
<Unit No.>-AI-<2nd Unique Stream No.> A

GH
GH
RH
<Unit No.>-AI-<2nd Unique Stream No.> B

<Unit No.>-AI-<2nd Unique Stream No.> C, etc.
Analysers with a single measured value but with DCS switched multiple
streams
Certain analysers may only provide a single measured value output but the
DESCRIPTION
process sample stream supplied to the analyser may be switched by the

DCS logic. In such instances the analogue input to the DCS shall bear the
tag as per the example given for Single stream analysers with a single
measured value.
The DCS logic shall de-multiplex the signal into the separate process
values based on the current selected stream. The internal DCS signals
separated this way shall be tagged as per Multiple stream analysers with a
single measured value per stream.
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DCS stream tags shall be allocated for these streams as indicated above.
Where local PLC stream selection is provided, the same principle as DCS
stream selection shall apply, except that the PLC shall also provide a
15/11/13
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DATE
hardwired signal to the DCS to indicate the current stream being analysed;
in both cases the internal DCS signal tag to identify the current stream shall
REV. NO.
be the root stream tag with a suffix indicating the stream number.
C
A
DISCIPLINE
ENGINEER
________________
e.g. <Unit No.>-AT-<1st Unique Stream No.> S01
DATE ___________ <Unit No.>-AT-<2nd Unique Stream No.> S02, etc.
PROJECT
ENGINEER Note: This concept also applies where the analyser process stream is
________________
selected manually at the analyser sample system panel. A button on the
DATE ___________
HMI should be provided to allow identification of the manually selected
CERTIFIED stream inside the DCS. The tagging concept for the internal DCS stream
________________
tagging is the same.
DATE ___________
CONSTRUCTION
Analyser fault alarms
AGENCY
________________
Generally, only one common fault alarm is required per analyser tag. The
DATE ___________
fault alarm shall adopt the main analyser tag except it shall be designated
OPERATIONS AA:
________
DATE ___________
e.g. <Unit No.>-AA-<Unique No.>
In certain instances, for multiple stream analysers, fault alarms may be

CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
provided for each stream. Where this level of alarming is required, the
EDSD
steam fault alarms shall adopt the analyser stream tag except these shall
be designated AA:
e.g. <Unit No.>-AA-<1st Unique Stream No.> S01

(DCC)NO. _______________________________
<Unit No.>-AA-<2nd Unique Stream No.> S02, etc.



B37 J PP-965006
OPRNS
PMT
Stream based fault alarms are typically only required for multiple channel
ENGG CERT
transmitters servicing several analyser measuring cells, e.g. moisture

SS
SS
SS
analysers.
GH
GH
RH
Other hardwired and serial data analyser signals
Other hardwired and serial data analyser signals shall be used but the type
and purpose are subject to the analyser measuring principle and model;
these are dealt with specifically in the respective analyser sections of this
specification.
DESCRIPTION
General Analyser Design, Hardware, and Testing Requirements

COMPANY reserves the right to inspect all analysers at the OEM works
and the CONTRACTOR and Vendor should make provision for this testing,
including attendance
Where analysers are calibrated or validated against a stable reference

standard, the analyser shall undergo a minimum of an 8 hour repeatability /
stability test as part of the acceptance requirements.
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All analyser utility requirements and the consumption rate shall be

confirmed by the Vendor to the CONTRACTOR and COMPANY.
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Bottled utility gases, reagents, and validation/calibration standards, shall be

identified by the Vendor to the CONTRACTOR and COMPANY.
REV. NO.
Consumption rates, purity, and composition shall also be clearly stated by

C
A
DISCIPLINE
ENGINEER
the Vendor.
________________
DATE ___________
6.2 Requirements For GC Analysers
PROJECT
ENGINEER GC Analyser Selection
________________
DATE ___________ The selection of GC analysers shall generally be in accordance with

CERTIFIED section 6.1 with the following additional considerations:
________________
DATE ___________
GC analysers are integrated on a common data and maintenance
CONSTRUCTION
network. For the purposes of maintainability and network
AGENCY implementation, no more than two different GC analyser
________________
manufacturers should be used on the complex. The CONTRACTOR
DATE ___________
should seek approval of the bid list from COMPANY in order to
OPERATIONS ensure that this concept is maintained;
________
DATE ___________
The CONTRACTOR shall state the required GC cycle time and
repeatability of measured components at bid stage. The Vendor shall
offer an analyser in compliance with these performance criteria;
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
EDSD
GC analysers shall comply with 34-SAMSS-511 in addition to the

requirements of this specification.
Instrument Data Sheets for GC Analysers

(DCC)NO. _______________________________

In addition to the requirements given in section 6.1, the datasheets shall

also include the following information:

B37 J PP-965006
OPRNS
PMT
Repeatability of each measured component;

ENGG CERT
SS
SS
SS
GC cycle time (For each GC analysis method, including for validation

GH
GH
RH
method, if the cycle time is different);
Calibration / Validation Valve(s): Automatic or Manual;
Stream selection valve requirements, if any, including:

Cyclic control of sample stream selection via the GC analyser

DESCRIPTION
logic;
Manual selection of sample streams by hand or via the DCS;
Remote activation or deactivation by the DCS of sample streams

in the GC stream tables (Remote control of GC stream
selection).
Signal Levels for GC Analysers

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In addition to the guidance given in section 6.1, this section defines specific
requirements for interfacing GC analysers with the DCS.
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All Non-critical GC analysers and non-critical I/O from GC analysers in

DATE
general shall be interfaced with the DCS. Generally, GC data shall

interface with the DCS using Modbus protocol. Alternatively, an OPC
REV. NO.
C
A
Gateway may be used, subject to COMPANY approval.

DISCIPLINE
ENGINEER
________________ Further details of the GC data network and its interfaces with the DCS and
DATE ___________ other systems are given in this section.
PROJECT
ENGINEER
Critical I/O from Critical GC analysers shall be hardwired directly to the
________________
DCS or the ESD as appropriate. Critical I/O means the critical measured
DATE ___________
values and the fault alarm.
CERTIFIED
________________
The following types GC analyser I/O shall be transferred between the GC
DATE ___________
Controller and the DCS:
CONSTRUCTION

AGENCY
Non-critical measured values (process indication and alarm only);
________________
DATE ___________
Fault and communication alarm signals for Non-critical GC analysers;
OPERATIONS
________ Stream ID of the last sample stream updated (for multi-stream GCs);
DATE ___________
Stream activation or deactivation signals (where required);

CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
Start validation signals (for GCs with remote / automatic validation

EDSD
facility).
The following types of GC analyser I/O shall be transferred to the GC

(DCC)NO. _______________________________
Network:

Validation values;

B37 J PP-965006
OPRNS
PMT
Validation completed signals (Validation come-read).

ENGG CERT
SS
SS
SS
GC Analyser Signal Types and Tagging Philosophy

GH
GH
RH
GC analyser signals may be hardwired to the DCS or connected via a GC

data network, subject to criticality of the GC analyser Service. Hardwired
signals shall be tagged in accordance with section 6.1.
This section refers to the signal types transferred via the data network and
the tagging requirements for these. A fully defined signal map shall be
DESCRIPTION
provided by the analyser vendor for the OPC or Modbus data as

appropriate.
The map shall state all required information including the analyser tag,
OPC tag or Modbus address (as applicable), the signal type description,
the meaning of the value of status bits and integers, the ranges and
component names related to registers, and any scale factors used.
The CONTRACTOR shall ensure that the Vendor completes all the
required mapping information including the tagging in accordance with the
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tag philosophy.
The following examples relate to the interface with the DCS:

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Analyser measured values and fault alarms

REV. NO.
The analyser measured values and fault alarms transferred via the data
C
A
DISCIPLINE
ENGINEER
network shall be tagged as per the equivalent hardwired signals (the
________________
relevant examples in section 6.1 refer.)
DATE ___________
Stream ID of the last sample stream updated
PROJECT
ENGINEER
________________ The Stream ID signal is used to indicate the last set of results updated by
DATE ___________
the GC analyser and is triggered when the analysis for the subject stream
CERTIFIED has completed and the measured values for that stream are updated. The
________________ signal may either be a pulse signal (a status bit typically set to 1 for 10
DATE ___________
seconds) or a constant signal, reset to 0 when another stream for the
CONSTRUCTION
same analyser has been updated.
AGENCY
________________
The pulse signals for stream ID shall adopt the root stream tags and shall
DATE ___________
be suffixed (P01 to P0n) for stream numbers 1 to n.
OPERATIONS
e.g. <Unit No.> AT-<1st Unique Stream No.> P01

________
DATE ___________
<Unit No.> AT-<2nd Unique Stream No.> P02, etc.
These signals shall generate a DCS tag for stream ID as per the tag
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
convention given for Stream ID in the DCS and PLC stream selection part
EDSD
of section 0. This DCS generated tag shall latch to 1 when the pulse
signal is received and reset when a pulse is received for the next stream.
The DCS tag is as follows:
(DCC)NO. _______________________________
<Unit No.> AT-<1st Unique Stream No.> S01

e.g.
<Unit No.> AT-<2nd Unique Stream No.> S02, etc.

B37 J PP-965006
OPRNS
PMT
When the stream ID latching is done within the GC analyser, the tag shall
ENGG CERT
be as the above example without the use of an intermediate tag P01 to n.

SS
SS
SS
Stream activation and deactivation signals

GH
GH
RH
In some instances it may be necessary or desirable to stop a multi-stream

GC analyser from measuring one or more of the process sample streams if
the measurement is either not available or not required.
Where required, it shall be possible to activate and deactivate streams from

DESCRIPTION
the DCS logic. The activation and deactivation signals shall be identified
using the root stream tag and D01 to n for deactivate and A01 for
activate streams numbers from 1 to n.
e.g. <Unit No.> AT-<1st Unique Stream No.> D01

<Unit No.> AT-<2nd Unique Stream No.> D02
<Unit No.> AT-<1st Unique Stream No.> A01
<Unit No.> AT-<2nd Unique Stream No.> A02, etc.
Start validation signal

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Validation or benchmarking requires taking the GC analyser off-line for one

or more measuring cycles and therefore shall only be done under
maintenance conditions.
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The validation signal from the DCS to the GC Gateway shall adopt the
REV. NO.
main analyser tag plus the suffix GV

C
A
DISCIPLINE
ENGINEER
________________
e.g. <Unit No.> AT-<Unique No.> GV
DATE ___________
Some GC analysers may have multiple analysis methods which require
PROJECT
ENGINEER separate validation methods for different measuring streams. Wherever
________________ possible, the analyser shall run each validation method sequentially and
DATE ___________
automatically on receipt of the validation signal.
CERTIFIED
________________ In some instances, for example where a GC analyser is running two

DATE ___________
analysis streams in parallel instead of in sequence, separate validation
CONSTRUCTION
signals are required; these shall adopt the root tag for the stream instead
AGENCY the main tag.
________________
DATE ___________
e.g. <Unit No.> AT-<1st Unique Stream No.> GV
OPERATIONS <Unit No.> AT-<2nd Unique Stream No.> GV
________ The following examples relate to the GC interface:
DATE ___________
Validation values
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
When a GC analyser runs a validation routine, a set of validation values is

EDSD
produced for each different type of measured component. The validation

values exist as a separate set of values from the measured components;
these are not reported via the DCS but are used within the GC analyser
(DCC)NO. _______________________________
performance monitoring. The mapping produced for this interface shall


follow the project tagging philosophy.

B37 J PP-965006
OPRNS
PMT
The tag number of the validation value shall adopt the root tag of the
ENGG CERT
corresponding measured component with the suffix VV.

SS
SS
SS
e.g. <Unit No.> AI-<1st Unique Stream No.> AVV

GH
GH
RH
<Unit No.> AI-<1st Unique Stream No.> BVV

<Unit No.> AI-<1st Unique Stream No.> CVV
On multi-stream GC analysers where the same component with the same
range is repeated on subsequent streams, the validation value shall adopt
the tag of the first stream that the component appears.

DESCRIPTION
e.g. For measured values:

<Unit No.> AI-<1st Unique Stream No.> A

<Unit No.> AI-<1st Unique Stream No.> B
<Unit No.> AI-<2nd Unique Stream No.> A
<Unit No.> AI-<2nd Unique Stream No.> B
<Unit No.> AI-<2nd Unique Stream No.> C
The validation value would be:
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<Unit No.> AI-<1st Unique Stream No.> AVV

<Unit No.> AI-<1st Unique Stream No.> BVV
<Unit No.> AI-<2nd Unique Stream No.> CVV
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GC analyser hardware requirements

REV. NO.
Tubing connections shall conform to the following requirements:

C
A
DISCIPLINE
ENGINEER
________________
All inlet and outlet connections to the analyser shall be clearly
DATE ___________
identified as to service and function;
PROJECT
ENGINEER Tube fittings shall be standardised with regards to manufacturer and
________________
tube diameters (Refer to PP-965018);
DATE ___________
CERTIFIED Liquid thread sealant shall not be used on threaded connections to

________________
the GC analyser for carrier gas, make-up gas, or burner fuel. Liquid
DATE ___________
thread sealant may contaminate the measurement so this
CONSTRUCTION
requirement applies throughout the header system for these three
AGENCY
utility types.
________________
DATE ___________
Analytical columns shall comply with the following requirements:
OPERATIONS
________
Columns used for measured component separation shall be neatly
DATE ___________
coiled, supported, and accessible for maintenance without special
tools;
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
A minimum of one set of spare columns per GC analyser shall be

EDSD
provided as part of the commissioning spares;
The Vendor shall keep detailed records on materials and preparation

(DCC)NO. _______________________________
to allow repeat order of columns.


The electrical, instrument, and local control design for GC Analysers shall
include the following:

B37 J PP-965006
OPRNS
PMT
Solenoid valves for stream switching shall be installed inside the GC

ENGG CERT
analyser as an integral part of the instrument. The solenoid valves

SS
SS
SS
shall be used to switch air-pilots to air operated stream switching

GH
GH
RH
valves in the sample system. The solenoid valves shall generally not
be direct acting or separate from the analyser unless the sample is
inert or not from process applications, such as for air monitoring
systems;
Electronic pressure control should be considered for any GC analyser

on a critical analysis if the Vendors standard function does not satisfy

DESCRIPTION
the requirement;
The GC analyser fault alarm group shall include the following

hardware related alarms:
Flame-out alarm (for GC analysers with FID or FPD detectors);
Low carrier gas, make-up gas, and burner-fuel alarms as
required;
Low or loss of air pressure alarm;
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Oven temperature alarm;

JO/EWO
Power and purge failure alarm;

General hardware or PCB failure alarms;
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DATE
Sample system related failure alarms (where provided).

Low carrier gas, make-up gas, and burner-fuel alarms are in addition to the
REV. NO.
header pressure alarms. The header low pressure alarms are pre-alarms
C
A
DISCIPLINE
ENGINEER
with a higher set-point than the individual GC analyser alarms.

________________
The GC analyser fault alarm group shall include the following
DATE ___________
software related alarms:
PROJECT

ENGINEER
Missing peak alarm (generally for key measured components);
________________
DATE ___________ Late elution time (generally for key measured components);
CERTIFIED Communications failure alarm;
________________
GC analyser off-line (not running an analysis or validation).
DATE ___________
CONSTRUCTION
6.3 Oxygen Analysers
AGENCY
________________ Analyser Selection

DATE ___________
OPERATIONS The selection of oxygen analysers shall generally be in accordance with

section 6.1 with the following additional considerations:
________
DATE ___________
The CONTRACTOR shall specify the required measuring principle on
the analyser data sheet: Paramagnetic, Zirconium Oxide,
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
Electrochemical, or amperometric. The CONTRACTOR shall also

EDSD
identify if the measurement is In-Situ or extractive;
The CONTRACTOR shall state the maximum allowable span drift and
zero drift per month and the required linearity for the measured range
(DCC)NO. _______________________________
at the bid stage. For critical analysers, the overall required accuracy
shall be considered, including tolerance of calibration mixtures.

Pressure compensation shall be provided for paramagnetic analysers

B37 J PP-965006
OPRNS
PMT
as required to meet the required accuracy. The Vendor shall offer an

ENGG CERT
analyser in compliance with these performance criteria;

SS
SS
SS

GH
GH
RH
Oxygen analysers shall comply with 34-SAMSS-512 in addition to the

Instrument Data Sheets for Oxygen Analysers
Oxygen analyser data sheets shall be as per section 6.1. Where

appropriate for high oxygen concentrations, the analyser and components

DESCRIPTION
shall be degreased for oxygen service. Where applicable, this shall be

stated on the datasheet.

Signal Levels for Oxygen Analysers
requirements for interfacing oxygen analysers with the PCS.
Paramagnetic, Zirconium Oxide, and Electrochemical oxygen analysers

shall generally have a hardwired 4-20mA measured output to the DCS or
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ESD, as appropriate. The analysers are typically provided with a volt-free

fault contact and the measured value is typically powered from the
analyser.
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DATE
Oxygen analysers may be connected to the DCS via the GC data network
subject to the requirements of section 6.2.
REV. NO.
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DISCIPLINE
ENGINEER
Dissolved oxygen analysers shall be either wired as Foundation Fieldbus
________________
compliant, or loop powered 4-20mA, HART protocol as appropriate.
DATE ___________
Oxygen Analyser Signal Types and Tagging Philosophy
PROJECT
ENGINEER
________________ Oxygen analyser signals may be hardwired to the DCS or connected via a
DATE ___________
GC data network. Both hardwired signals and signals sent via the GC data
CERTIFIED network shall be tagged in accordance with section 6.1. The signals to
________________ which this statement applies are generally the measured value and the fault
DATE ___________
alarm
CONSTRUCTION
AGENCY Where oxygen analysers require automatic validation, the validation valve
________________
shall be controlled via the DCS. The output to the oxygen analyser sample
DATE ___________
system shall adopt the analyser main tag with the suffix GV
OPERATIONS

________
DATE ___________
6.4 Infra-red and UV analysers
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
Analyser Selection
EDSD
The selection of infra-red and UV analysers shall generally be in

accordance with section 6.1 with the following additional considerations:
(DCC)NO. _______________________________


the analyser data sheet: e.g. NDIR absorption, IR dispersion, UV

absorption, UV fluorescence, and optical (e.g. lead acetate tape for

B37 J PP-965006
OPRNS
PMT
H2S.) The CONTRACTOR shall also identify if the measurement is In-

ENGG CERT
Situ or extractive;
SS
SS
SS

GH
GH
RH
shall be considered, including tolerance of calibration mixtures.
Atmospheric pressure compensation shall be provided for gas phase
analysers as necessary to meet the required accuracy. The Vendor
shall offer an analyser in compliance with these performance criteria.

DESCRIPTION
Instrument Data Sheets for Infra-red and UV Analysers

Infra-red and UV analyser data sheets shall be as per section 6.1.
Signal Levels for Infra-red and UV Analysers
requirements for interfacing infra-red and UV analysers with the PCS.
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All infra-red and UV analysers shall generally have a hardwired 4-20mA

measured output to the DCS or ESD, as appropriate. The analysers shall
be typically provided with a volt-free fault contact and the measured value
is typically powered from the analyser.
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Infra-red and UV analysers may be connected to the DCS via the data
REV. NO.
network, subject to the requirements of section 6.2.

A
DISCIPLINE
ENGINEER
________________
For certain types of hydrocarbon analysis, infrared gas detectors may be
DATE ___________ suitable. These are generally loop-powered 4-20mA, HART protocol. Fault
PROJECT
diagnosis shall be carried out as per other gas detectors and shall be used
ENGINEER
to generate a fault alarm signal. Please note that where such detectors are
________________
used as analysers, the detector shall be treated as an analyser in terms of
DATE ___________
design and maintenance.
CERTIFIED
________________
Infra-red and UV Analyser Signal Types and Tagging Philosophy
DATE ___________
CONSTRUCTION
Infra-red and UV analyser signals may be hardwired to the DCS or
AGENCY
connected via a data network. Both hardwired signals and signals sent via
________________
the data network shall be tagged in accordance with section 6.1. The
DATE ___________
signals to which this statement applies are generally the measured value
OPERATIONS
and the fault alarm. Where Infra-red and UV analysers require automatic
________
validation, the validation valve shall be controlled via the DCS. The output
DATE ___________
to the Infra-red and UV analyser sample system shall adopt the analyser
main tag with the suffix GV
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION

EDSD
6.5 Moisture analysers
Analyser Selection
(DCC)NO. _______________________________

The selection of moisture analysers shall generally be in accordance with

section 6.1 with the following additional considerations:

B37 J PP-965006
OPRNS
PMT

ENGG CERT
the analyser data sheet: Aluminium oxide or vibrating quartz crystal;

SS
SS
SS

GH
GH
RH
shall be considered, including tolerance of calibration devices. The
Vendor shall offer an analyser in compliance with these performance
criteria;
DESCRIPTION
Moisture analysers shall comply with 34-SAMSS-515 in addition to

the requirements of this specification.
Instrument Data Sheets for Moisture Analysers
Moisture analyser data sheets shall be as per section 6.1.
Signal Levels for Moisture Analysers
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requirements for interfacing moisture analysers with the PCS.
Moisture analysers shall have a hardwired 4-20mA measured output to the

DCS or ESD, as appropriate. The analysers are typically provided with a
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volt-free fault contact, and the measured value is typically powered from
the analyser.
REV. NO.
C
A
DISCIPLINE
ENGINEER
Fault alarm signals should be stream based where available for multi-
________________ stream moisture transmitters.
DATE ___________
PROJECT
Moisture Analyser Signal Types and Tagging Philosophy
ENGINEER
________________
Moisture analyser signals shall be hardwired to the PCS. Hardwired signals
DATE ___________
shall be tagged in accordance with section 6.1. The signals to which this
CERTIFIED statement applies are generally the measured value(s) and the fault
________________
alarm(s).
DATE ___________
CONSTRUCTION
Moisture Analyser Hardware Requirements
AGENCY
________________
It is desirable to be able to isolate and maintain individual elements
DATE ___________
(sensors, sample systems, and output cards) of multi-stream moisture
OPERATIONS
analysers without interfering with operation of the other analysis streams.
________
This feature should be provided wherever available.
DATE ___________
The moisture analyser transmitter shall be located in the PIB, or preferably
in a nearby analyser shelter if there is already a requirement for a shelter
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
for other analyser types. Field wiring between the sensor and the
EDSD
transmitter shall preferably be non-intrinsically safe. The sensor shall be

certified for Zone 1.
6.6 Density Analysers

(DCC)NO. _______________________________

Analyser Selection

B37 J PP-965006
OPRNS
PMT
The selection of density and specific gravity analysers shall generally be in

ENGG CERT

SS
SS
SS

GH
GH
RH

the analyser data sheet: vibrating spool. Note: Coriolis meters are not
classed as analysers within this specification. The CONTRACTOR
shall also identify if the measurement is In-Situ or extractive, and shall
consider issues such as compressibility and vapour pressure;
DESCRIPTION
at the bid stage;

Density analysers shall comply with 34-SAMSS-517 in addition to the

Instrument Data Sheets for Density Analysers
Density analyser data sheets shall be as per section 6.1.

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Signal Levels for Density Analysers
requirements for interfacing density analysers with the PCS.
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DATE
Density analysers shall have a hardwired 4-20mA measured output to the

REV. NO.
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A
DCS or ESD, as appropriate. The analysers are typically provided with a

DISCIPLINE
ENGINEER
volt-free fault contact, and the measured value may either be loop powered
________________ or powered from the analyser.
DATE ___________
PROJECT
Density Analyser Signal Types and Tagging Philosophy
ENGINEER
________________
Density analyser signals shall be hardwired to the PCS. Hardwired signals
DATE ___________
shall be tagged in accordance with section 6.1. The signals to which this
CERTIFIED statement applies are generally the measured value and the fault alarm.
________________
DATE ___________
Density Analyser Hardware Requirements
CONSTRUCTION
AGENCY Certain models of density analyser are provided with a separate transmitter
________________
and sensor. In such cases, the transmitter shall be located in the nearest
DATE ___________
analyser shelter (preferred) or PIB. Field wiring between the sensor and the
OPERATIONS
transmitter shall preferably be non-intrinsically safe. The sensor shall be
________
DATE ___________
6.7 Conductivity and pH analysers
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
Analyser Selection
EDSD
The selection of pH and conductivity analysers shall generally be in

(DCC)NO. _______________________________


the analyser data sheet: e.g. Torroidal conductivity, pH Glass

electrode;

B37 J PP-965006
OPRNS
PMT
ENGG CERT
SS
SS
SS
at the bid stage;

GH
GH
RH
The pH and Conductivity analysers shall normally require an

extractive sample system. Where conditions are suitable for pH and
Conductivity analyser cells to be mounted in-situ, this shall only be
done in such a way that the cells can be removed for maintenance
without interruption to the process operation.
DESCRIPTION
Instrument Data Sheets for pH and Conductivity Analysers

The analyser data sheets shall be as per section 6.1.
Signal Levels for pH and Conductivity Analysers
requirements for interfacing pH and conductivity analysers with the PCS.
The pH and conductivity analysers shall have either a hardwired 4-20mA,

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HART protocol measured output or a Foundation Fieldbus compliant output

(preferred.) The output to the ESD shall be 4-20mA, HART Protocol. The
analysers typically do not have a volt-free fault contact, and the measured
value shall generally be loop powered from the PCS interface. Fault alarms
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should be derived from the embedded HART or Foundation Fieldbus

information wherever possible.
REV. NO.
C
A
DISCIPLINE
ENGINEER
Signal Types and Tagging Philosophy for pH and Conductivity Analysers
________________
DATE ___________ The pH and conductivity analyser signals shall be wired to the PCS as
PROJECT
described above. The signals shall be tagged in accordance with section
ENGINEER
________________
6.1. The signal to which this statement applies is the measured value (and
DATE ___________
the fault alarm, if any.)
CERTIFIED
________________
Hardware Requirements for pH and Conductivity Analysers
DATE ___________
CONSTRUCTION
Field wiring from the transmitter to the PCS shall preferably be
AGENCY non-intrinsically safe. The transmitter and sensor assembly shall be
________________
DATE ___________
OPERATIONS 6.8 Physical Property Analysers

________
DATE ___________
Analyser Selection
The selection of physical property analysers shall generally be in

CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION

EDSD

the analyser data sheet: e.g. RVP, CFPP, Pour Point, Cloud Point,
Freeze Point, Flash Point, etc;
(DCC)NO. _______________________________


B37 J PP-965006
OPRNS
PMT
ENGG CERT
SS
SS
SS
at the bid stage.

GH
GH
RH
Instrument Data Sheets for Physical Property Analysers
The physical property analyser data sheets shall be as per section 6.1.
Signal Levels for Physical Property Analysers

DESCRIPTION
requirements for interfacing density analysers with the PCS.

Physical property analysers shall have a hardwired 4-20mA

measured output to the DCS or ESD, as appropriate. The analysers
are typically provided with a volt-free fault contact, and the measured
value may either be loop powered or powered from the analyser.
Physical Property Analyser Signal Types and Tagging Philosophy

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Physical property analyser signals shall be hardwired to the PCS.

Hardwired signals shall be tagged in accordance with section 6.1. The
signals to which this statement applies are generally the measured value
and the fault alarm.
15/11/13
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DATE
Physical Property Analyser Hardware Requirements

REV. NO.
C
A
DISCIPLINE
ENGINEER
Physical property analysers shall be certified for Zone 1 and installed in an
________________
analyser shelter or local air conditioned and weatherproof cabinet.
DATE ___________
PROJECT
Physical property analysers shall generally be manually validated.
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________
DATE ___________
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
EDSD
(DCC)NO. _______________________________


B37 J PP-965006
OPRNS
PMT
APPENDIX A - ACRONYMS AND TERMS

ENGG CERT
SS
SS
SS
ACRONYMS
GH
GH
RH
CPU Central Processing Unit
CCR Central Control Room
CFPP Cold Filter Plug Point

DESCRIPTION
DCS Distributed Control System

ESD Emergency Shutdown System
FAT Factory Acceptance Test
FID Flame Ionization Detector
FPD Flame Photometric Detector

10-01506-0001
10-01506-0001
10-01506-0001
FO Fibre Optic
JO/EWO
GC Gas Chromatograph
15/11/13
13/12/13
19/02/14
HVAC Heating Ventilation and Air Conditioning

DATE
I/O Input/Output
REV. NO.
C
A
DISCIPLINE IS Intrinsically Safe

ENGINEER
________________
LAN Local Area Network
DATE ___________
PROJECT
ENGINEER LEL Lower Explosive Limit
________________
DATE ___________ MTBF Mean Time Between Failure

CERTIFIED
________________
MTTR Mean Time To Repair
DATE ___________
OEM Original Equipment Manufacturer
CONSTRUCTION
AGENCY
PCS Process Control System
________________
DATE ___________
PIB Process Interface Building
OPERATIONS
P&ID Piping and Instrumentation Diagram

________
DATE ___________
PLC Programmable Logic Controller
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
PSU Power Supply Unit

EDSD
RVP Reid Vapour Pressure
TC Total Carbon
(DCC)NO. _______________________________

TOC Total Organic Carbon

B37 J PP-965006
OPRNS
PMT
SIL Safety Integrity Level

ENGG CERT
SS
SS
SS
UPS Un-interruptible Power Supply

GH
GH
RH
VDU Visual Display Unit
TERMS
Critical Analyser Any analyser used on ESD, Control,

Switching, or Calculation service

DESCRIPTION
Non-Critical Analyser Any analyser on Indication or Indication and

Alarm service only, and not otherwise used

for plant automation without operator
intervention.
Process Control System The entire plant control system for KhCPF
Development Project including all DCS
Groups, auxiliary equipment systems,
interfaces to external equipment, and
networks.
10-01506-0001
10-01506-0001
10-01506-0001
JO/EWO
Analyser Validation A non-corrective method of checking that

the analyser is performing within the
required limits. Also referred to as analyser
15/11/13
13/12/13
19/02/14
DATE
benchmarking.
REV. NO.
Analyser Shelter A fully enclosed, four sided, pre-fabricated

C
A
DISCIPLINE
building for housing analysers. This may be
ENGINEER referred to in other standards in the same
________________ context as Analyser House.
DATE ___________
PROJECT Sample Transport System A system of piping or tubing used to

ENGINEER
connect the sample tap to the sample
________________
conditioning system and the sample
DATE ___________
conditioning system to the sample return
CERTIFIED point. It may include field mounted sample
________________ coolers, pressure regulators, heat
DATE ___________ regulators, heat tracing and other
equipment.
CONSTRUCTION
AGENCY
________________ Side Stream A small quantity of the process sample that

DATE ___________ has been conditioned (filtered, cooled,
OPERATIONS
depressurised, etc.) as required to make it
compatible with the analyser to which it is
________ delivered. This stream is usually taken from
DATE ___________ the fast loop near the analyser. The side
stream may also be known as the analysis
CONTROL NUMBER
DATE _____________
loop.
BY: ______________
VERIFICATION
EDSD
Valid A descriptor applied to a measurement

signal indicating that its value is
representative of the process.
(DCC)NO. _______________________________


B37 J PP-965006
OPRNS
PMT
Validation by Reference An operation, maual or automatic, that

ENGG CERT
SS
SS
SS
Method introduces a Reference Standard in to an

analyser. The analyser is not adjusted but
GH
GH
RH
the results are recorded as evidence that

the analyser is operating within required
parameters (See Analyser Validation).
Validation by An indirect method of Analyser Validation.

Laboratory/Comparison The results of the process analyser are
Method compared with those of a portable analyser

or a laboratory analysis on the same
DESCRIPTION
sample.
10-01506-0001
10-01506-0001
10-01506-0001
JO/EWO
15/11/13
13/12/13
19/02/14
DATE
REV. NO.
C
A
DISCIPLINE
ENGINEER
________________
DATE ___________
PROJECT
ENGINEER
________________
DATE ___________
CERTIFIED
________________
DATE ___________
CONSTRUCTION
AGENCY
________________
DATE ___________
OPERATIONS
________
DATE ___________
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
EDSD
(DCC)NO. _______________________________


B37 J PP-965006
OPRNS
PMT
ENGG CERT
APPENDIX B - APPLICABLE DOCUMENTS

SS
SS
SS
The design, materials and construction of the equipment herein shall

GH
GH
RH
comply with the latest edition of the references listed below at time of issue
of this specification and are considered part of this specification.
PROJECT STANDARDS AND DRAWINGS

Number Description
DESCRIPTION
5400-8820-PR-0006 Equipment Numbering Procedure

PP-645502 PCS Architecture Diagram

PP-962000 Basic Engineering and Design Data
PP-965001 General Instrumentation
PP-965007 Analyser Sample Systems
PP-965013 Gas Detection System (GDS)
PP-965015 Fire Detection System (FDS)
10-01506-0001
10-01506-0001
10-01506-0001
JO/EWO
SAUDI ARAMCO MATERIALS SYSTEM SPECIFICATIONS

Number Description
34-SAMSS-511 Chromatographs
15/11/13
13/12/13
19/02/14
DATE
34-SAMSS-512 Oxygen Analyzers

REV. NO.
34-SAMSS-515 Moisture Analyzers

C
A
DISCIPLINE
ENGINEER 34-SAMSS-517 Density Meters
________________
34-SAMSS-820 Instrument Control Cabinets Indoor
DATE ___________
PROJECT SAUDI ARAMCO ENGINEERING STANDARDS

ENGINEER
________________
Number Description
DATE ___________
SAES-B-014 Safety Requirements for Plant and Operational
CERTIFIED
Support Buildings
________________
DATE ___________ SAES-B-069 Emergency Eyewashes and Showers

CONSTRUCTION SAES-J-002 Technically Accepatable Instruments Manufacturers
AGENCY
________________ SAES-J-003 Instrumentation Basic Design Criteria.

DATE ___________
SAES-J-200 Pressure
OPERATIONS
SAES-J-502 Analyser Shelters
________
SAES-J-504 Sample Condition Systems for Process Analyzers
DATE ___________
SAES-J-901 Instrument Air Supply Systems

CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
SAES-J-902 Electrical Systems for Instrumentation

EDSD
SAES-J-903 Intrinsically Safe Systems

SAES-L-105 Piping Material Specifications
(DCC)NO. _______________________________


B37 J PP-965006
OPRNS
PMT
INTERNATIONAL CODES AND STANDARDS

ENGG CERT
SS
SS
SS
All International Codes and Stanards that are referenced in the Saudi
AramcoStandards as well as those listed below are applicable
GH
GH
RH
Process Industry Practices

PCCPR001 Pressure Measurement Design Criteria
British Standards
DESCRIPTION
BS EN50082-2 Electromagnetic Compatibility Generic Immunity

Standard Part 2 Industrial Environment

BS EN 61000-6-3 Electromagnetic Compatability (EMC). Generic

Standards, Emission Standrad for Residential,
Commercial and Light-Industrial Environments.
IEC (International Electrotechnical Commission)

IEC 60079 Explosive atmospheres. Equipment General
Requirements
10-01506-0001
10-01506-0001
10-01506-0001
IEC 60502 Power Cables

JO/EWO
IEC-60529 Classifcation and Degree of Protection Provided by

Enclosures
15/11/13
13/12/13
19/02/14
DATE
IEC 60227-1 Polyvinyl Chloride Insulated Cables of Rated Voltages

up to and including 450/750v Part 1 General
REV. NO.
Requirements
C
A
DISCIPLINE IEC 61000-4 Parts Electromagnetic Compatibility Package

ENGINEER
1, 2, 3, 4, 5 & 6
________________
DATE ___________
National Association of Corrosion Engineers
PROJECT
ENGINEER
NACE MR0103 Materials Resistant in Sulphide Stress Cracking in
________________
Corrosive Petroleum Refining Environment
DATE ___________
NACE MR0175 Petroleum Natural Gas Industries Materials for use
CERTIFIED
in H2S Containing Environments in Oil and Gas
________________
Production
DATE ___________
CONSTRUCTION
National Electrical Manufacturing Association Standards
AGENCY
________________ NEMA 250-1991 Enclosures for Electric Equipment (1000 Volts

DATE ___________ Maximum)
OPERATIONS
________
DATE ___________
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
EDSD
(DCC)NO. _______________________________


B37 J PP-965006

PP-965006 - C Analyzer Shelter & Local Panels

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Saudi Aramco 2616-ENG (10/2002)

ISSUED FOR PROJECT PROPOSAL

2.1 Analyser System Philosophy 5

2.2 Site Conditions 6

2.7 Electromagnetic Compatibility Requirements 9

DISCIPLINE 3.2 Analyser Local Panels 11

________________ 3.3 Analyser Shelters 11

DATE ___________ 3.6 Analyser Equipment Within An Instrument Equipment Room/PIB 11

________________ 4. LOCAL ANALYSER SYSTEMS DESIGN 12

5.5 Hazard Prevention 20

5.8 Wiring and Cabling 22

BY DRAWING COMPLETION CERTIFICATE

5.9 Signal Junction Boxes 22

ANALYSER SHELTERS AND LOCAL PANELS DOC 2

5.10 Analyser Shelter Fire and Gas Detection 23

5.11 Shelter Safety System, Alarm Signals, and Indication 24

5.12 Shelter Instrumentation and Miscellaneous Equipment 28

6.3 Oxygen Analysers 39

ISSUED FOR PROJECT PROPOSAL

6.4 Infra-red and UV analysers 40

6.5 Moisture analysers 41

APPENDIX A - ACRONYMS AND TERMS 46

APPENDIX B - APPLICABLE DOCUMENTS 49

BY DRAWING COMPLETION CERTIFICATE

ANALYSER SHELTERS AND LOCAL PANELS DOC 3

The purpose of this specification together with the referenced Saudi

1.2 FACILITIES Overview

ISSUED FOR PROJECT PROPOSAL

Additionally, the scope will include installation of combined cycle 140 MW

Cogeneration facilities, expansion of existing Seawater Injection Facilities

Booster pump expansion. Also, Shedgum Gas Plant Slug Catcher

1.3 Operating Areas

BY DRAWING COMPLETION CERTIFICATE

ANALYSER SHELTERS AND LOCAL PANELS DOC 4

This applies to analysers as follows:

Analyser I/O for different Operating Areas from a common location

(e.g. from the same analyser house.) shall be segregated accordingly

PIB mounted analyser controllers shall be segregated in accordance

ISSUED FOR PROJECT PROPOSAL

1.4 Detailed Analyser Specification

Specific requirements for each analyser shall be given in the individual

2.1 Analyser System Philosophy

Analyser System Package Design

Analyser systems, shelters and panels shall be supplied pre-assembled

and pre-tested to ease installation, reduce field labour and improve

available for the control system with a minimum of on-site commissioning.

assembled by the Analyser System Vendor for witness at FAT of the

Analyser System Battery Limit Connections

BY DRAWING COMPLETION CERTIFICATE

ANALYSER SHELTERS AND LOCAL PANELS DOC 5

outside of the analyser shelters.

shall be connected to a patch panel inside the analyser shelter.

Consideration shall be given to the utilities required at site with respect to

2.2 Site Conditions

The equipment and design shall be suitable for continuous operation.

Specific environmental conditions are detailed in specification PP-962000

2.3 Hazardous Area Classification

Equipment for use in potentially hazardous atmospheres shall be selected

certified to CENELEC standards. Use of ATEX certified equipment is

with CENELEC standards.

DATE ___________ The type of protection selected shall be as follows:

DATE ___________ Combination of EEx d and EEx e components

Zone I Type EEx d enclosures