ORIENTAINER

COMPLETE BOTTLING AND PACKAGING SYSTEMS

How The ORIENTAINER Kaps-All. . .
UNSCRAMBLERS
Bottle Unscramblers Operate The single source for all your bottling and packaging needs. AND ORIENTERS FOR BOTTLES AND JARS
Containers are randomly dumped into Kaps-All is a leading designer and manufactur- operation with little to no changeover parts. All
the low profile supply hopper where they er of quality packaging machinery and systems machines operate separately or can be
MICRO-MINI COMPACT BOTTLE BOTTLE UNSCRAMBLER/CLEANER Models AU-5 and AU-5C
are gently deposited into the rotary since 1941. Over 30 exclusive patented features integrated into a complete packaging system.
provide for maximum proven performance, reliabil- The versatility of Kaps-All machines allows you to
UNSCRAMBLER Models AU-3 and AU-3M
pre-feeder bowl on demand. As the pre- OPTIONAL
feeder turns, the containers are single- ity and versatility to keep pace with the demands keep ahead of marketing trends by upgrading and 70
(15 C.F.)
25 C.F. HOPPER
65 15 C.F. HOPPER
filed and then sent down an adjustable of your operation. There are now several thousand changing production lines without buying new (10 C.F.) 48" SQUARE (25 C.F. HOPPER)
34" SQUARE (15 C.F. HOPPER)
machines in operation worldwide. This is machines or expensive changeover parts. 10 C.F. HOPPER
48" DIA. PREFEEDER
slide chute where they enter an exclusive
why Kaps-All is called The Proven Standard. All
15 C.F. HOPPER 36" DIA. PREFEEDER
To find out more about Kaps-Alls high quality, (OPTIONAL)
Stand Up Unit which orients bottles 35
Kaps-All machines use state-of-the-art compo- field-tested packaging systems, call for more DIRECTION OF TRAVEL (15 C.F.) ALTERNATE CONTROL BOX
LOCATION FOR RIGHT TO
to an upright position, (Models AU-6C nents to give accuracy, repeatability and ease of information or application assistance.
46
(15 CF)
45
(10 CF) LEFT TRAVEL
DISCHARGE BELTS
and AU-5C automatically invert, ionize, L
C 64 52
18 BOTTLE TRAVEL
TAKE AWAY CONVEYOR
vacuum/clean and orients the bottles to END OF BACKUP EYE (OPTIONAL) OPTIONAL TAKE-AWAY CONVEYOR
CONVEYOR (OPTIONAL)
an upright position). Once upright, KAPS-ALL Capper Torque Monitor 52-1/2 66 (25 CF) 91-1/2 14
ORIENTAINER 52 (15 CF)
30
the containers exit onto a take-away con- Unscrambler/Orienter FILLS-ALL Filler AUTOMATE
PLAN VIEW 99-1/2
PLAN VIEW CLEANING
OPTION
veyor for the next downstream operation. Induction Sealer
8-1/4
FEED SYSTEMS 17
76
Rotary Accumulator
THE BENEFITS OF 34-38
50-55

AUTOMATIC vs MANUAL START STOP

47-51
BOTTLE UNSCRAMBLERS 35-39**
FRONT VIEW DISCHARGE END VIEW
POWER IN

Kaps-All Automatic Bottle Unscramblers

effectively automate packaging produc- FRONT VIEW SECONDARY BOTTLE ORIENTER Model SBO
tion lines affording increased efficiency, 90

savings and productivity. Savings are 34 28

realized through effective use of POWER IN

CONVEYS-ALL COMPACT BOTTLE UNSCRAMBLER/CLEANER
personnel and associated costs over Conveying Systems
5 15-1/2 BEARING

manual/semi-automatic unscrambler Models AU-6 and AU-6C

11-1/2
operations. Kaps-All unscramblers are 98 30 32

designed and known for quick change- Typical complete turn-key bottling systems suitable for all industries, applications and operations. 90
Extension For
Cleaning Option Optional
5

48" DIA. PRE-FEEDER 30 C.F. HOPPER 9

overs with little to no changeover parts INFEED OUTFEED

ORIENTAINER
(accomplished in a few minutes) and Automatic FILLS-ALL 36" DIA. PRE-FEEDER 20 C.F. HOPPER
PLAN VIEW

durability resulting in less downtime. All Bottle Unscrambler/Orienter Filler

Secondary CONVEYS-ALL
unscramblers can be upgraded with the Bottle Orienter Conveying 56
ability to change production require- Systems KAPS-ALL EXTENSION FOR KAPS-ALL

CLEANING OPTION 44 PACKAGING

Capper
SYSTEMS

ments without buying new machinery or

training new personnel. DISCHARGE CL
9
INFEED CONVEYOR TRAVEL

63 **
PLAN VIEW
Demonstration and Testing Of Your CLEANNVAC EXTENSION FOR
CLEANING OPTION
Products Bottle Cleaner 34-38

No Cost or Obligation FEED SYSTEMS DISCHARGE

BELTS
Contact Kaps-All Packaging Systems, Inc., Rotary
for an evaluation and testing of your Accumulator
application in our plant without any KAPS-ALL
54-58 FRONT VIEW
obligation on your part.
34-38
Kaps-All has served the packaging industry for over 60 years, providing quality packaging machines for the entire spectrum of bottling Notes:
applications. 1) All dimensions shown are in inches. To convert to centimeters
multiply inches by 2.54 2) * Indicates height based on a 34 high conveyor
FRONT VIEW
and a 6 tall container. 3) ** Other conveyor heights available. 4) Some
START

STOP
40
30

20

10
0
50

CAP
FEEDER

ON
60
70

80

90
100
40
30

20

10
0
50

SUPPLY
HOPPER

ON
60
70

80

90
100
40
30

20

10
0
50

SPINDLE
SPEED
60
70

80

90
100
40
30

20

10
0
50

GRIPPER
SPEED

R
60
70

80

90
100
40
30

20

10
0
50

CONVEYOR
SPEED

ON
60
70

80

90
100

START

items shown may be optional. 5) Due to Kaps-Alls commitment to maintain

INC.

PACKAGING SYSTEMS
KAPS-ALL CAPPER FILLS-ALL
FEED SYSTEMS ORIENTAINER
OFF OFF OFF
THE PROVEN STANDARD...SINCE 1941
RIVERHEAD, N.Y. 11901 U.S.A.
GRIPPER
SPEED
MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS
US AND FOREIGN PATENTS, OTHERS
OTHERS PENDING
PENDING
STOP
ON ON ON

OFF OFF OFF

quality leadership in the packaging industry, dimensions, specifications and

KAPS-ALL KAPS-ALL
KAPS-ALL

ON
KAPS-ALL OFF
KAPS-ALL

AUTO-MATE TECHNOLOGIES INC.

AUTO-MATE

Represented By: options subject to change without notice. 6) Electrics: 110V, 1 PH, 60/50 Hz
(standard) other voltages available on request.
KAPS-ALL

CLEAN-N-VAC

Air consumption: Approximately 2-4 CFM of air for AU-5C, and AU-6C with
AUTOMATIC UNSCRAMBLER
MODEL "AU-6"

Automatic
SECONDARY BOTTLE ORIENTER
MODEL "SBO"

Secondary
UNSCRAMBLER TABLE
MODEL "FS-U 48"

Unscrambler
BOTTLE CLEANER
MODEL "AC-12"

Bottle
SURGE TABLE
MODEL "FS-S"

Surge
PRESSURE FILLER
MODEL "FA-P"

Automatic
BALL PLACER
MODEL "BP"

Automatic
BULK ELEVATOR
MODEL "FS-B"

Bulk
AUTOMATIC CAPPER
MODEL "A"

Automatic Diagnostic
INSPECTION SYSTEM
MODEL AM-DP
BOTTLE CARRIER
MODEL "BC"
CAP TIGHTNER
MODEL "F4"

Cap
HEAT SEALER
MODEL "AM-50"
HAND CAPPER
MODEL "E-750"

Induction Hand Rotary

ACCUMULATOR
MODEL "FS-A 48"
bottle cleaners only.
Bottle
Unscrambler Bottle Table Cleaner Table Filler Ball Placer Elevator Capper Monitor Carrier Tight- Cap Capper Accum-
Orienter with Mini-L ener Sealer ulator
Elevator

KAPS-ALL PACKAGING SYSTEMS, INC., 200 Mill Road, Riverhead, NY 11901-3125 USA Tel: (631) 727-0300 Fax: (631) 369-5939 www.kapsall.com
Developers and Manufacturers of Complete Bottling and Packaging Systems
KAPS-ALL Bottle Cappers and Cap Tighteners FILLS-ALL Automatic and Semi-Automatic Liquid Fillers FEED SYSTEMS Rotary and Escalator Parts Feeders CLEAN-N-VAC Bottle Cleaners
ORIENTAINER Bottle Orienters and Unscramblers CONVEYS-ALL Conveying Systems EASY-KAP Hand Cappers Ball Placers Bulk Loaders Accumulators Bottle Carriers Desiccant Inserters
Electronic Torque Metering and Monitoring Heat Induction Bottle Sealers Inspection Systems Custom Packaging Machinery
Copyright 2000 Kaps-All Packaging Systems,Inc. US and Foreign Patents, Others Pending Bulletin #0700
-4- -6-
 ORIENTAINER PLASTIC BOTTLE UNSCRAMBLER
For Low, Medium and High-Speed Bottling Lines
Standard Patented Features Of
Model AU-6 and Model AU-6C:
Fast changeovers - from one size to another.
Can handle most container shapes including:
round, square, rectangular, oval, tapered,
F-style, etc. with few to no change parts.
Low profile design for increased safety,
makes servicing and changeovers easy
with no need for ladders or step stools.
Patent pending stainless steel, low profile
hopper design. Can be filled from three sides.
No drop chutes, cages, pockets, rollers, belt
splicing/cutting, cleats, funnels, clamps,
vacuum conveyors or expensive tooling
needed for changeovers.
Can orient 1/16 oz. to 1 gallon containers
on same machine (handles plastic, metal and
composite/corrugated containers).
Rugged construction with non-marring
contact surfaces for no-scuff orientation.
Few moving parts minimize maintenance and
maximize machine efficiency.
Quiet and smooth operation with orienting
speeds over 300 BPM (attainable speeds depend on
bottle size and shape).
Hand wheels and calibrated settings allow for
ease and repeatability of changeovers.
TRULY COMPACTREQUIRES MINIMAL
FLOOR SPACE. (Other machines on the
market claim to be compact, but the
ORIENTAINER truly is.)
No air required for most applications except for
bottle ionizing/cleaning.
Adjustable electronic speed controls to
accommodate all line speeds without extra
expensive options, from several containers per
minute to several hundred per minute.
Comes standard with oversized stainless steel
clean-out door on supply hopper.
Fully automatic, easy to set up and operate
-no skilled personnel required.
Enclosed with stainless steel and polycarbonate
safety guards.
Use your existing conveyor or can be provided with
a Kaps-All conveyor to suit your requirements.
Both left to right (standard) and right to left
conveyor discharge models available.
Comes complete with stainless steel
elevating screws with floor pads.
The ORIENTAINER has been designed
with the knowledge of over 60 years of
packaging and orienting design experience.
Prompt delivery for all models.
Since the ORIENTAINER places the
containers directly onto your conveyor, the
need for additional (or special vacuum)
conveyors is eliminated.
Electronic bottle counter (totalizes the
number of bottles oriented).
The longest guarantee in the industry -
2 full years, at no extra cost.
Can be easily integrated into a turnkey
system with FILLS-ALL Liquid Fillers
and KAPS-ALL Bottle Cappers.
Designed for all industries including:
Pharmaceutical, Personal Care Products,
Foods, Biotech and Chemicals.
Micro-Mini Compact Bottle Unscramblers SECONDARY Model SBO Secondary Bottle Orienter
The Smallest Fully Automatic Unscramblers In The Industry BOTTLE ORIENTER
For Rectangular and
Model AU-6 Compact Unscrambler
The Models AU-3 and AU-3M have the same Model AU-3 Micro-Mini Compact Bottle Unscrambler Asymmetrical Containers
Stainless Steel Stainless steel Smooth Bottle features and options as the Model AU-6 except The secondary Bottle Orienter is designed to follow a
Stainless Steel that they require only 45 inches x 65 inches of
Floor Level Hopper With cleanout door Transfer to Conveyor Bottle Unscrambler. It will accept rectangular and/or
Pre-feeder floor space. They are the smallest fully automatic Stainless Steel Totally Enclosed Smooth Bottle Transfer
Elevator asymmetrical containers and orient (turn) them to face
Take-Away unscramblers in the industry. The low profile Floor Level Hopper Guards Throughout Onto Optional Conveyor the same way and then continue them downstream to
Conveyor unscramblers handle a wide range of containers With Elevator the filler, labeller and other operations.
with little or no change parts, require no air and Handles a wide range of container shapes and sizes.
Heavy-Duty
their maximum height is 60 inches (153 cm). Anti-Backup Only one moving part which minimizes maintenance
Welded
Virtually all styles and shapes of plastic, metal Conveyor Sensor and downtime.
Construction Stainless Steel
and corrugated/composite containers can be han- Comes with casters for portability easily fits into
Frame Pre-Feeder
Anti-Backup dled in the range of 1/2 inch tall up to 6 inches existing production lines.
Stainless Steel Conveyor tall and up to 3 inches wide. A wide range of Comes standard with heavy duty-frame and variable
Leveling Screws Sensor speeds can be obtained depending upon container speed conveyor.
With Floor Pads size and shape. Large Smooth quiet continuous motion operation with
Stainless variable speed drives.
Super Compact
Model AU-3M Steel Calibrated settings ensure fast, easy and accurate
Self-Contained Totally Enclosed Adjustable Orienting Heavy-Duty Welded
Cleanout changeovers.
Electronic Controls Guards Throughout Standup Unit Frame Construction
Door Two year guaranteethe longest in the industry.
Handles glass, plastic or metal containers.
Model AU-6C Compact Unscrambler With Cleaner/Inverter CLEANNV AC Can be used alone or in combination with any
ORIENTAINER unscrambler.
Stainless steel Facilities Provided for Bottom Coding Stainless steel guard enclosures with Lexan doors on
Self-Contained Facilities Provided
cleanout door Prior To Going Onto Conveyor front and back enclosing orienting section down to
Variable Speed For Bottom Coding Prior conveyor.
Electronic Controls To Going Onto Conveyor
ORIENTAINER Model AU-6 Unscrambler shown
Adjustable Orienting
COMBINATION BOTTLE with Model SBO Secondary Orienter
Stainless steel leveling
screws with floor pads
Stand-Up Mechanism
UNSCRAMBLER AND
SECONDARY ORIENTER
For Asymmetrical Containers
Vacuum and Filtering System
The Model AU-3M has the same features as the Combination Bottle Unscrambler
model AU-3 but comes with a more unified heavy- THE ORIENTAINER automatically places the container
Adjustable Stainless Steel Cleaning Manifold duty stainless steel base for special applications. With Built-In Cleaner/Inverter onto the conveyor. The Secondary Bottle Orienter
Electronic Bottle (with 30 Inches of Efffective Cleaning)
Counter Rate Meter Fully Adjustable Bottle Inverter
CleanNVac (Model SBO) then gently turns the asymmetrical
containers so they all face the same way for the next
and CLEANNVAC Air Rinse Cleaner downstream operation such as filling, labelling, etc.
Self-Contained Variable
Speed Electronic Controls Stainless Steel High Volume Ionizing System Compact Bottle Unscrambler Model AU-5C Bottle Unscrambler Cleaner/Inverter
Combination Glass/Plastic Orienting/Cleaning System
Model AU-3 Micro-Mini Plastic Bottle Unscrambler, Rotary Bottle Unscrambler Model AU-5 Compact Bottle Unscrambler
And CLEANNV AC Container Cleaner
Typical asymmetrical containers handled by the
Model SBO, Secondary Orienter
ROTARY BOTTLE Model FS-U
UNSCRAMBLING TABLE Rotary Semi-Automatic Bottle Unscrambler
Model AU-3 Rotary Bottle 36 inch and 48 inch diameter models with stainless steel OPTIONS:
Orientainer Unscrambler Bottle Inverter/Cleaner In addition to the unscrambling features of the Model AU-5 and table-tops available. Rotary Surge Tables.
the Model AU-6, the Model AU-5C and the Model AU-6C have an No changeover parts required. Stainless steel base.
integral bottle cleaner which inverts the containers, blasts them Stainless steel elevating screws with floor pads provided. Swivel casters for
with filtered ionized air and vacuums them without the need of Stainless steel outer guide rails adjust to accommodate portability.
Optional Features for All ORIENTAINER Models: twist chutes or costly change parts. Additional features include: vials to gallon containers. Orienting wheels for
Patented design has few moving parts, minimizing maintenance Variable speed motor with gear box speed reduction. square, rectangular
The Standard stainless steel floor level Hopper Hopper and pre-feeder dust covers.
and maximizing machine efficiency. Fully adjustable solid-state variable speed electronic and oval containers.
Elevators are available in several sizes to best suit Interlocking electrical safety switches for standard
your exact requirements. guarding. The Model AU-5 has the same features as the model AU-6 except Fast and repeatable changeovers. controller. Hazardous location
Conveyor sensor will stop and start machine to Secondary bottle orienting for asymmetrical bottles. that it is designed with three distinct components (the Expandable up to 10 ionizing nozzles for special applications. No skilled personnel required. models available.
automatically match down-stream demand Special designs to accommodate your
for containers. requirements. Hopper/Elevator, Pre-feeder and Stand-up Unit). This allows the Dust, dirt collector/filter, easily removable for cleaning. Stainless steel unloading table to fit most case sizes. Rotary Accumulating
Available with casters for portability. All stainless steel construction - suitable for end user flexibility for special applications such as right to left Two year guarantee the longest in the industry. Heavy-duty rugged construction. Tables for collecting
Easily modified for bottle decorating, offset clean rooms.
travel, unique floor plans and special hopper requirements. Refer Extended cleaning travel distance to ensure the best cleaning Fast delivery. finished containers
printing and silk-screening machines. Combination Totalizer and Rate meter (Updates
Ideal for orienting open bottom tubes and other total number of bottles oriented and averages Rate to the dimensional drawings on the back page. possible with maximum time over the ionizing nozzles. Two year guarantee the longest in the industry. at end of bottling
specialty items. of bottles per minute being oriented.) Ask for more detailed information. line.
-2- -3- -4-
 ORIENTAINER PLASTIC BOTTLE UNSCRAMBLER
For Low, Medium and High-Speed Bottling Lines
Standard Patented Features Of
Model AU-6 and Model AU-6C:
Fast changeovers - from one size to another.
Can handle most container shapes including:
round, square, rectangular, oval, tapered,
F-style, etc. with few to no change parts.
Low profile design for increased safety,
makes servicing and changeovers easy
with no need for ladders or step stools.
Patent pending stainless steel, low profile
hopper design. Can be filled from three sides.
No drop chutes, cages, pockets, rollers, belt
splicing/cutting, cleats, funnels, clamps,
vacuum conveyors or expensive tooling
needed for changeovers.
Can orient 1/16 oz. to 1 gallon containers
on same machine (handles plastic, metal and
composite/corrugated containers).
Rugged construction with non-marring
contact surfaces for no-scuff orientation.
Few moving parts minimize maintenance and
maximize machine efficiency.
Quiet and smooth operation with orienting
speeds over 300 BPM (attainable speeds depend on
bottle size and shape).
Hand wheels and calibrated settings allow for
ease and repeatability of changeovers.
TRULY COMPACTREQUIRES MINIMAL
FLOOR SPACE. (Other machines on the
market claim to be compact, but the
ORIENTAINER truly is.)
No air required for most applications except for
bottle ionizing/cleaning.
Adjustable electronic speed controls to
accommodate all line speeds without extra
expensive options, from several containers per
minute to several hundred per minute.
Comes standard with oversized stainless steel
clean-out door on supply hopper.
Fully automatic, easy to set up and operate
-no skilled personnel required.
Enclosed with stainless steel and polycarbonate
safety guards.
Use your existing conveyor or can be provided with
a Kaps-All conveyor to suit your requirements.
Both left to right (standard) and right to left
conveyor discharge models available.
Comes complete with stainless steel
elevating screws with floor pads.
The ORIENTAINER has been designed
with the knowledge of over 60 years of
packaging and orienting design experience.
Prompt delivery for all models.
Since the ORIENTAINER places the
containers directly onto your conveyor, the
need for additional (or special vacuum)
conveyors is eliminated.
Electronic bottle counter (totalizes the
number of bottles oriented).
The longest guarantee in the industry -
2 full years, at no extra cost.
Can be easily integrated into a turnkey
system with FILLS-ALL Liquid Fillers
and KAPS-ALL Bottle Cappers.
Designed for all industries including:
Pharmaceutical, Personal Care Products,
Foods, Biotech and Chemicals.
Micro-Mini Compact Bottle Unscramblers SECONDARY Model SBO Secondary Bottle Orienter
The Smallest Fully Automatic Unscramblers In The Industry BOTTLE ORIENTER
For Rectangular and
Model AU-6 Compact Unscrambler
The Models AU-3 and AU-3M have the same Model AU-3 Micro-Mini Compact Bottle Unscrambler Asymmetrical Containers
Stainless Steel Stainless steel Smooth Bottle features and options as the Model AU-6 except The secondary Bottle Orienter is designed to follow a
Stainless Steel that they require only 45 inches x 65 inches of
Floor Level Hopper With cleanout door Transfer to Conveyor Bottle Unscrambler. It will accept rectangular and/or
Pre-feeder floor space. They are the smallest fully automatic Stainless Steel Totally Enclosed Smooth Bottle Transfer
Elevator asymmetrical containers and orient (turn) them to face
Take-Away unscramblers in the industry. The low profile Floor Level Hopper Guards Throughout Onto Optional Conveyor the same way and then continue them downstream to
Conveyor unscramblers handle a wide range of containers With Elevator the filler, labeller and other operations.
with little or no change parts, require no air and Handles a wide range of container shapes and sizes.
Heavy-Duty
their maximum height is 60 inches (153 cm). Anti-Backup Only one moving part which minimizes maintenance
Welded
Virtually all styles and shapes of plastic, metal Conveyor Sensor and downtime.
Construction Stainless Steel
and corrugated/composite containers can be han- Comes with casters for portability easily fits into
Frame Pre-Feeder
Anti-Backup dled in the range of 1/2 inch tall up to 6 inches existing production lines.
Stainless Steel Conveyor tall and up to 3 inches wide. A wide range of Comes standard with heavy duty-frame and variable
Leveling Screws Sensor speeds can be obtained depending upon container speed conveyor.
With Floor Pads size and shape. Large Smooth quiet continuous motion operation with
Stainless variable speed drives.
Super Compact
Model AU-3M Steel Calibrated settings ensure fast, easy and accurate
Self-Contained Totally Enclosed Adjustable Orienting Heavy-Duty Welded
Cleanout changeovers.
Electronic Controls Guards Throughout Standup Unit Frame Construction
Door Two year guaranteethe longest in the industry.
Handles glass, plastic or metal containers.
Model AU-6C Compact Unscrambler With Cleaner/Inverter CLEANNV AC Can be used alone or in combination with any
ORIENTAINER unscrambler.
Stainless steel Facilities Provided for Bottom Coding Stainless steel guard enclosures with Lexan doors on
Self-Contained Facilities Provided
cleanout door Prior To Going Onto Conveyor front and back enclosing orienting section down to
Variable Speed For Bottom Coding Prior conveyor.
Electronic Controls To Going Onto Conveyor
ORIENTAINER Model AU-6 Unscrambler shown
Adjustable Orienting
COMBINATION BOTTLE with Model SBO Secondary Orienter
Stainless steel leveling
screws with floor pads
Stand-Up Mechanism
UNSCRAMBLER AND
SECONDARY ORIENTER
For Asymmetrical Containers
Vacuum and Filtering System
The Model AU-3M has the same features as the Combination Bottle Unscrambler
model AU-3 but comes with a more unified heavy- THE ORIENTAINER automatically places the container
Adjustable Stainless Steel Cleaning Manifold duty stainless steel base for special applications. With Built-In Cleaner/Inverter onto the conveyor. The Secondary Bottle Orienter
Electronic Bottle (with 30 Inches of Efffective Cleaning)
Counter Rate Meter Fully Adjustable Bottle Inverter
CleanNVac (Model SBO) then gently turns the asymmetrical
containers so they all face the same way for the next
and CLEANNVAC Air Rinse Cleaner downstream operation such as filling, labelling, etc.
Self-Contained Variable
Speed Electronic Controls Stainless Steel High Volume Ionizing System Compact Bottle Unscrambler Model AU-5C Bottle Unscrambler Cleaner/Inverter
Combination Glass/Plastic Orienting/Cleaning System
Model AU-3 Micro-Mini Plastic Bottle Unscrambler, Rotary Bottle Unscrambler Model AU-5 Compact Bottle Unscrambler
And CLEANNV AC Container Cleaner
Typical asymmetrical containers handled by the
Model SBO, Secondary Orienter
ROTARY BOTTLE Model FS-U
UNSCRAMBLING TABLE Rotary Semi-Automatic Bottle Unscrambler
Model AU-3 Rotary Bottle 36 inch and 48 inch diameter models with stainless steel OPTIONS:
Orientainer Unscrambler Bottle Inverter/Cleaner In addition to the unscrambling features of the Model AU-5 and table-tops available. Rotary Surge Tables.
the Model AU-6, the Model AU-5C and the Model AU-6C have an No changeover parts required. Stainless steel base.
integral bottle cleaner which inverts the containers, blasts them Stainless steel elevating screws with floor pads provided. Swivel casters for
with filtered ionized air and vacuums them without the need of Stainless steel outer guide rails adjust to accommodate portability.
Optional Features for All ORIENTAINER Models: twist chutes or costly change parts. Additional features include: vials to gallon containers. Orienting wheels for
Patented design has few moving parts, minimizing maintenance Variable speed motor with gear box speed reduction. square, rectangular
The Standard stainless steel floor level Hopper Hopper and pre-feeder dust covers.
and maximizing machine efficiency. Fully adjustable solid-state variable speed electronic and oval containers.
Elevators are available in several sizes to best suit Interlocking electrical safety switches for standard
your exact requirements. guarding. The Model AU-5 has the same features as the model AU-6 except Fast and repeatable changeovers. controller. Hazardous location
Conveyor sensor will stop and start machine to Secondary bottle orienting for asymmetrical bottles. that it is designed with three distinct components (the Expandable up to 10 ionizing nozzles for special applications. No skilled personnel required. models available.
automatically match down-stream demand Special designs to accommodate your
for containers. requirements. Hopper/Elevator, Pre-feeder and Stand-up Unit). This allows the Dust, dirt collector/filter, easily removable for cleaning. Stainless steel unloading table to fit most case sizes. Rotary Accumulating
Available with casters for portability. All stainless steel construction - suitable for end user flexibility for special applications such as right to left Two year guarantee the longest in the industry. Heavy-duty rugged construction. Tables for collecting
Easily modified for bottle decorating, offset clean rooms.
travel, unique floor plans and special hopper requirements. Refer Extended cleaning travel distance to ensure the best cleaning Fast delivery. finished containers
printing and silk-screening machines. Combination Totalizer and Rate meter (Updates
Ideal for orienting open bottom tubes and other total number of bottles oriented and averages Rate to the dimensional drawings on the back page. possible with maximum time over the ionizing nozzles. Two year guarantee the longest in the industry. at end of bottling
specialty items. of bottles per minute being oriented.) Ask for more detailed information. line.
-2- -3- -4-
 ORIENTAINER PLASTIC BOTTLE UNSCRAMBLER
For Low, Medium and High-Speed Bottling Lines
Standard Patented Features Of
Model AU-6 and Model AU-6C:
Fast changeovers - from one size to another.
Can handle most container shapes including:
round, square, rectangular, oval, tapered,
F-style, etc. with few to no change parts.
Low profile design for increased safety,
makes servicing and changeovers easy
with no need for ladders or step stools.
Patent pending stainless steel, low profile
hopper design. Can be filled from three sides.
No drop chutes, cages, pockets, rollers, belt
splicing/cutting, cleats, funnels, clamps,
vacuum conveyors or expensive tooling
needed for changeovers.
Can orient 1/16 oz. to 1 gallon containers
on same machine (handles plastic, metal and
composite/corrugated containers).
Rugged construction with non-marring
contact surfaces for no-scuff orientation.
Few moving parts minimize maintenance and
maximize machine efficiency.
Quiet and smooth operation with orienting
speeds over 300 BPM (attainable speeds depend on
bottle size and shape).
Hand wheels and calibrated settings allow for
ease and repeatability of changeovers.
TRULY COMPACTREQUIRES MINIMAL
FLOOR SPACE. (Other machines on the
market claim to be compact, but the
ORIENTAINER truly is.)
No air required for most applications except for
bottle ionizing/cleaning.
Adjustable electronic speed controls to
accommodate all line speeds without extra
expensive options, from several containers per
minute to several hundred per minute.
Comes standard with oversized stainless steel
clean-out door on supply hopper.
Fully automatic, easy to set up and operate
-no skilled personnel required.
Enclosed with stainless steel and polycarbonate
safety guards.
Use your existing conveyor or can be provided with
a Kaps-All conveyor to suit your requirements.
Both left to right (standard) and right to left
conveyor discharge models available.
Comes complete with stainless steel
elevating screws with floor pads.
The ORIENTAINER has been designed
with the knowledge of over 60 years of
packaging and orienting design experience.
Prompt delivery for all models.
Since the ORIENTAINER places the
containers directly onto your conveyor, the
need for additional (or special vacuum)
conveyors is eliminated.
Electronic bottle counter (totalizes the
number of bottles oriented).
The longest guarantee in the industry -
2 full years, at no extra cost.
Can be easily integrated into a turnkey
system with FILLS-ALL Liquid Fillers
and KAPS-ALL Bottle Cappers.
Designed for all industries including:
Pharmaceutical, Personal Care Products,
Foods, Biotech and Chemicals.
Micro-Mini Compact Bottle Unscramblers SECONDARY Model SBO Secondary Bottle Orienter
The Smallest Fully Automatic Unscramblers In The Industry BOTTLE ORIENTER
For Rectangular and
Model AU-6 Compact Unscrambler
The Models AU-3 and AU-3M have the same Model AU-3 Micro-Mini Compact Bottle Unscrambler Asymmetrical Containers
Stainless Steel Stainless steel Smooth Bottle features and options as the Model AU-6 except The secondary Bottle Orienter is designed to follow a
Stainless Steel that they require only 45 inches x 65 inches of
Floor Level Hopper With cleanout door Transfer to Conveyor Bottle Unscrambler. It will accept rectangular and/or
Pre-feeder floor space. They are the smallest fully automatic Stainless Steel Totally Enclosed Smooth Bottle Transfer
Elevator asymmetrical containers and orient (turn) them to face
Take-Away unscramblers in the industry. The low profile Floor Level Hopper Guards Throughout Onto Optional Conveyor the same way and then continue them downstream to
Conveyor unscramblers handle a wide range of containers With Elevator the filler, labeller and other operations.
with little or no change parts, require no air and Handles a wide range of container shapes and sizes.
Heavy-Duty
their maximum height is 60 inches (153 cm). Anti-Backup Only one moving part which minimizes maintenance
Welded
Virtually all styles and shapes of plastic, metal Conveyor Sensor and downtime.
Construction Stainless Steel
and corrugated/composite containers can be han- Comes with casters for portability easily fits into
Frame Pre-Feeder
Anti-Backup dled in the range of 1/2 inch tall up to 6 inches existing production lines.
Stainless Steel Conveyor tall and up to 3 inches wide. A wide range of Comes standard with heavy duty-frame and variable
Leveling Screws Sensor speeds can be obtained depending upon container speed conveyor.
With Floor Pads size and shape. Large Smooth quiet continuous motion operation with
Stainless variable speed drives.
Super Compact
Model AU-3M Steel Calibrated settings ensure fast, easy and accurate
Self-Contained Totally Enclosed Adjustable Orienting Heavy-Duty Welded
Cleanout changeovers.
Electronic Controls Guards Throughout Standup Unit Frame Construction
Door Two year guaranteethe longest in the industry.
Handles glass, plastic or metal containers.
Model AU-6C Compact Unscrambler With Cleaner/Inverter CLEANNV AC Can be used alone or in combination with any
ORIENTAINER unscrambler.
Stainless steel Facilities Provided for Bottom Coding Stainless steel guard enclosures with Lexan doors on
Self-Contained Facilities Provided
cleanout door Prior To Going Onto Conveyor front and back enclosing orienting section down to
Variable Speed For Bottom Coding Prior conveyor.
Electronic Controls To Going Onto Conveyor
ORIENTAINER Model AU-6 Unscrambler shown
Adjustable Orienting
COMBINATION BOTTLE with Model SBO Secondary Orienter
Stainless steel leveling
screws with floor pads
Stand-Up Mechanism
UNSCRAMBLER AND
SECONDARY ORIENTER
For Asymmetrical Containers
Vacuum and Filtering System
The Model AU-3M has the same features as the Combination Bottle Unscrambler
model AU-3 but comes with a more unified heavy- THE ORIENTAINER automatically places the container
Adjustable Stainless Steel Cleaning Manifold duty stainless steel base for special applications. With Built-In Cleaner/Inverter onto the conveyor. The Secondary Bottle Orienter
Electronic Bottle (with 30 Inches of Efffective Cleaning)
Counter Rate Meter Fully Adjustable Bottle Inverter
CleanNVac (Model SBO) then gently turns the asymmetrical
containers so they all face the same way for the next
and CLEANNVAC Air Rinse Cleaner downstream operation such as filling, labelling, etc.
Self-Contained Variable
Speed Electronic Controls Stainless Steel High Volume Ionizing System Compact Bottle Unscrambler Model AU-5C Bottle Unscrambler Cleaner/Inverter
Combination Glass/Plastic Orienting/Cleaning System
Model AU-3 Micro-Mini Plastic Bottle Unscrambler, Rotary Bottle Unscrambler Model AU-5 Compact Bottle Unscrambler
And CLEANNV AC Container Cleaner
Typical asymmetrical containers handled by the
Model SBO, Secondary Orienter
ROTARY BOTTLE Model FS-U
UNSCRAMBLING TABLE Rotary Semi-Automatic Bottle Unscrambler
Model AU-3 Rotary Bottle 36 inch and 48 inch diameter models with stainless steel OPTIONS:
Orientainer Unscrambler Bottle Inverter/Cleaner In addition to the unscrambling features of the Model AU-5 and table-tops available. Rotary Surge Tables.
the Model AU-6, the Model AU-5C and the Model AU-6C have an No changeover parts required. Stainless steel base.
integral bottle cleaner which inverts the containers, blasts them Stainless steel elevating screws with floor pads provided. Swivel casters for
with filtered ionized air and vacuums them without the need of Stainless steel outer guide rails adjust to accommodate portability.
Optional Features for All ORIENTAINER Models: twist chutes or costly change parts. Additional features include: vials to gallon containers. Orienting wheels for
Patented design has few moving parts, minimizing maintenance Variable speed motor with gear box speed reduction. square, rectangular
The Standard stainless steel floor level Hopper Hopper and pre-feeder dust covers.
and maximizing machine efficiency. Fully adjustable solid-state variable speed electronic and oval containers.
Elevators are available in several sizes to best suit Interlocking electrical safety switches for standard
your exact requirements. guarding. The Model AU-5 has the same features as the model AU-6 except Fast and repeatable changeovers. controller. Hazardous location
Conveyor sensor will stop and start machine to Secondary bottle orienting for asymmetrical bottles. that it is designed with three distinct components (the Expandable up to 10 ionizing nozzles for special applications. No skilled personnel required. models available.
automatically match down-stream demand Special designs to accommodate your
for containers. requirements. Hopper/Elevator, Pre-feeder and Stand-up Unit). This allows the Dust, dirt collector/filter, easily removable for cleaning. Stainless steel unloading table to fit most case sizes. Rotary Accumulating
Available with casters for portability. All stainless steel construction - suitable for end user flexibility for special applications such as right to left Two year guarantee the longest in the industry. Heavy-duty rugged construction. Tables for collecting
Easily modified for bottle decorating, offset clean rooms.
travel, unique floor plans and special hopper requirements. Refer Extended cleaning travel distance to ensure the best cleaning Fast delivery. finished containers
printing and silk-screening machines. Combination Totalizer and Rate meter (Updates
Ideal for orienting open bottom tubes and other total number of bottles oriented and averages Rate to the dimensional drawings on the back page. possible with maximum time over the ionizing nozzles. Two year guarantee the longest in the industry. at end of bottling
specialty items. of bottles per minute being oriented.) Ask for more detailed information. line.
-2- -3- -4-
 ORIENTAINER
COMPLETE BOTTLING AND PACKAGING SYSTEMS
How The ORIENTAINER Kaps-All. . .
UNSCRAMBLERS
Bottle Unscramblers Operate The single source for all your bottling and packaging needs. AND ORIENTERS FOR BOTTLES AND JARS
Containers are randomly dumped into Kaps-All is a leading designer and manufactur- operation with little to no changeover parts. All
the low profile supply hopper where they er of quality packaging machinery and systems machines operate separately or can be
MICRO-MINI COMPACT BOTTLE BOTTLE UNSCRAMBLER/CLEANER Models AU-5 and AU-5C
are gently deposited into the rotary since 1941. Over 30 exclusive patented features integrated into a complete packaging system.
provide for maximum proven performance, reliabil- The versatility of Kaps-All machines allows you to
UNSCRAMBLER Models AU-3 and AU-3M
pre-feeder bowl on demand. As the pre- OPTIONAL
feeder turns, the containers are single- ity and versatility to keep pace with the demands keep ahead of marketing trends by upgrading and 70
(15 C.F.)
25 C.F. HOPPER
65 15 C.F. HOPPER
filed and then sent down an adjustable of your operation. There are now several thousand changing production lines without buying new (10 C.F.) 48" SQUARE (25 C.F. HOPPER)
34" SQUARE (15 C.F. HOPPER)
machines in operation worldwide. This is machines or expensive changeover parts. 10 C.F. HOPPER
48" DIA. PREFEEDER
slide chute where they enter an exclusive
why Kaps-All is called The Proven Standard. All
15 C.F. HOPPER 36" DIA. PREFEEDER
To find out more about Kaps-Alls high quality, (OPTIONAL)
Stand Up Unit which orients bottles 35
Kaps-All machines use state-of-the-art compo- field-tested packaging systems, call for more DIRECTION OF TRAVEL (15 C.F.) ALTERNATE CONTROL BOX
LOCATION FOR RIGHT TO
to an upright position, (Models AU-6C nents to give accuracy, repeatability and ease of information or application assistance.
46
(15 CF)
45
(10 CF) LEFT TRAVEL
DISCHARGE BELTS
and AU-5C automatically invert, ionize, L
C 64 52
18 BOTTLE TRAVEL
TAKE AWAY CONVEYOR
vacuum/clean and orients the bottles to END OF BACKUP EYE (OPTIONAL) OPTIONAL TAKE-AWAY CONVEYOR
CONVEYOR (OPTIONAL)
an upright position). Once upright, KAPS-ALL Capper Torque Monitor 52-1/2 66 (25 CF) 91-1/2 14
ORIENTAINER 52 (15 CF)
30
the containers exit onto a take-away con- Unscrambler/Orienter FILLS-ALL Filler AUTOMATE
PLAN VIEW 99-1/2
PLAN VIEW CLEANING
OPTION
veyor for the next downstream operation. Induction Sealer
8-1/4
FEED SYSTEMS 17
76
Rotary Accumulator
THE BENEFITS OF 34-38
50-55

AUTOMATIC vs MANUAL START STOP

47-51
BOTTLE UNSCRAMBLERS 35-39**
FRONT VIEW DISCHARGE END VIEW
POWER IN

Kaps-All Automatic Bottle Unscramblers

effectively automate packaging produc- FRONT VIEW SECONDARY BOTTLE ORIENTER Model SBO
tion lines affording increased efficiency, 90

savings and productivity. Savings are 34 28

realized through effective use of POWER IN

CONVEYS-ALL COMPACT BOTTLE UNSCRAMBLER/CLEANER
personnel and associated costs over Conveying Systems
5 15-1/2 BEARING

manual/semi-automatic unscrambler Models AU-6 and AU-6C

11-1/2
operations. Kaps-All unscramblers are 98 30 32

designed and known for quick change- Typical complete turn-key bottling systems suitable for all industries, applications and operations. 90
Extension For
Cleaning Option Optional
5

48" DIA. PRE-FEEDER 30 C.F. HOPPER 9

overs with little to no changeover parts INFEED OUTFEED

ORIENTAINER
(accomplished in a few minutes) and Automatic FILLS-ALL 36" DIA. PRE-FEEDER 20 C.F. HOPPER
PLAN VIEW

durability resulting in less downtime. All Bottle Unscrambler/Orienter Filler

Secondary CONVEYS-ALL
unscramblers can be upgraded with the Bottle Orienter Conveying 56
ability to change production require- Systems KAPS-ALL EXTENSION FOR KAPS-ALL

CLEANING OPTION 44 PACKAGING

Capper
SYSTEMS

ments without buying new machinery or

training new personnel. DISCHARGE CL
9
INFEED CONVEYOR TRAVEL

63 **
PLAN VIEW
Demonstration and Testing Of Your CLEANNVAC EXTENSION FOR
CLEANING OPTION
Products Bottle Cleaner 34-38

No Cost or Obligation FEED SYSTEMS DISCHARGE

BELTS
Contact Kaps-All Packaging Systems, Inc., Rotary
for an evaluation and testing of your Accumulator
application in our plant without any KAPS-ALL
54-58 FRONT VIEW
obligation on your part.
34-38
Kaps-All has served the packaging industry for over 60 years, providing quality packaging machines for the entire spectrum of bottling Notes:
applications. 1) All dimensions shown are in inches. To convert to centimeters
multiply inches by 2.54 2) * Indicates height based on a 34 high conveyor
FRONT VIEW
and a 6 tall container. 3) ** Other conveyor heights available. 4) Some
START

STOP
40
30

20

10
0
50

CAP
FEEDER

ON
60
70

80

90
100
40
30

20

10
0
50

SUPPLY
HOPPER

ON
60
70

80

90
100
40
30

20

10
0
50

SPINDLE
SPEED
60
70

80

90
100
40
30

20

10
0
50

GRIPPER
SPEED

R
60
70

80

90
100
40
30

20

10
0
50

CONVEYOR
SPEED

ON
60
70

80

90
100

START

items shown may be optional. 5) Due to Kaps-Alls commitment to maintain

INC.

PACKAGING SYSTEMS
KAPS-ALL CAPPER FILLS-ALL
FEED SYSTEMS ORIENTAINER
OFF OFF OFF
THE PROVEN STANDARD...SINCE 1941
RIVERHEAD, N.Y. 11901 U.S.A.
GRIPPER
SPEED
MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS
US AND FOREIGN PATENTS, OTHERS
OTHERS PENDING
PENDING
STOP
ON ON ON

OFF OFF OFF

quality leadership in the packaging industry, dimensions, specifications and

KAPS-ALL KAPS-ALL
KAPS-ALL

ON
KAPS-ALL OFF
KAPS-ALL

AUTO-MATE TECHNOLOGIES INC.

AUTO-MATE

Represented By: options subject to change without notice. 6) Electrics: 110V, 1 PH, 60/50 Hz
(standard) other voltages available on request.
KAPS-ALL

CLEAN-N-VAC

Air consumption: Approximately 2-4 CFM of air for AU-5C, and AU-6C with
AUTOMATIC UNSCRAMBLER
MODEL "AU-6"

Automatic
SECONDARY BOTTLE ORIENTER
MODEL "SBO"

Secondary
UNSCRAMBLER TABLE
MODEL "FS-U 48"

Unscrambler
BOTTLE CLEANER
MODEL "AC-12"

Bottle
SURGE TABLE
MODEL "FS-S"

Surge
PRESSURE FILLER
MODEL "FA-P"

Automatic
BALL PLACER
MODEL "BP"

Automatic
BULK ELEVATOR
MODEL "FS-B"

Bulk
AUTOMATIC CAPPER
MODEL "A"

Automatic Diagnostic
INSPECTION SYSTEM
MODEL AM-DP
BOTTLE CARRIER
MODEL "BC"
CAP TIGHTNER
MODEL "F4"

Cap
HEAT SEALER
MODEL "AM-50"
HAND CAPPER
MODEL "E-750"

Induction Hand Rotary

ACCUMULATOR
MODEL "FS-A 48"
bottle cleaners only.
Bottle
Unscrambler Bottle Table Cleaner Table Filler Ball Placer Elevator Capper Monitor Carrier Tight- Cap Capper Accum-
Orienter with Mini-L ener Sealer ulator
Elevator

KAPS-ALL PACKAGING SYSTEMS, INC., 200 Mill Road, Riverhead, NY 11901-3125 USA Tel: (631) 727-0300 Fax: (631) 369-5939 www.kapsall.com
Developers and Manufacturers of Complete Bottling and Packaging Systems
KAPS-ALL Bottle Cappers and Cap Tighteners FILLS-ALL Automatic and Semi-Automatic Liquid Fillers FEED SYSTEMS Rotary and Escalator Parts Feeders CLEAN-N-VAC Bottle Cleaners
ORIENTAINER Bottle Orienters and Unscramblers CONVEYS-ALL Conveying Systems EASY-KAP Hand Cappers Ball Placers Bulk Loaders Accumulators Bottle Carriers Desiccant Inserters
Electronic Torque Metering and Monitoring Heat Induction Bottle Sealers Inspection Systems Custom Packaging Machinery
Copyright 2000 Kaps-All Packaging Systems,Inc. US and Foreign Patents, Others Pending Bulletin #0700
-4- -6-
 ORIENTAINER
COMPLETE BOTTLING AND PACKAGING SYSTEMS
How The ORIENTAINER Kaps-All. . .
UNSCRAMBLERS
Bottle Unscramblers Operate The single source for all your bottling and packaging needs. AND ORIENTERS FOR BOTTLES AND JARS
Containers are randomly dumped into Kaps-All is a leading designer and manufactur- operation with little to no changeover parts. All
the low profile supply hopper where they er of quality packaging machinery and systems machines operate separately or can be
MICRO-MINI COMPACT BOTTLE BOTTLE UNSCRAMBLER/CLEANER Models AU-5 and AU-5C
are gently deposited into the rotary since 1941. Over 30 exclusive patented features integrated into a complete packaging system.
provide for maximum proven performance, reliabil- The versatility of Kaps-All machines allows you to
UNSCRAMBLER Models AU-3 and AU-3M
pre-feeder bowl on demand. As the pre- OPTIONAL
feeder turns, the containers are single- ity and versatility to keep pace with the demands keep ahead of marketing trends by upgrading and 70
(15 C.F.)
25 C.F. HOPPER
65 15 C.F. HOPPER
filed and then sent down an adjustable of your operation. There are now several thousand changing production lines without buying new (10 C.F.) 48" SQUARE (25 C.F. HOPPER)
34" SQUARE (15 C.F. HOPPER)
machines in operation worldwide. This is machines or expensive changeover parts. 10 C.F. HOPPER
48" DIA. PREFEEDER
slide chute where they enter an exclusive
why Kaps-All is called The Proven Standard. All
15 C.F. HOPPER 36" DIA. PREFEEDER
To find out more about Kaps-Alls high quality, (OPTIONAL)
Stand Up Unit which orients bottles 35
Kaps-All machines use state-of-the-art compo- field-tested packaging systems, call for more DIRECTION OF TRAVEL (15 C.F.) ALTERNATE CONTROL BOX
LOCATION FOR RIGHT TO
to an upright position, (Models AU-6C nents to give accuracy, repeatability and ease of information or application assistance.
46
(15 CF)
45
(10 CF) LEFT TRAVEL
DISCHARGE BELTS
and AU-5C automatically invert, ionize, L
C 64 52
18 BOTTLE TRAVEL
TAKE AWAY CONVEYOR
vacuum/clean and orients the bottles to END OF BACKUP EYE (OPTIONAL) OPTIONAL TAKE-AWAY CONVEYOR
CONVEYOR (OPTIONAL)
an upright position). Once upright, KAPS-ALL Capper Torque Monitor 52-1/2 66 (25 CF) 91-1/2 14
ORIENTAINER 52 (15 CF)
30
the containers exit onto a take-away con- Unscrambler/Orienter FILLS-ALL Filler AUTOMATE
PLAN VIEW 99-1/2
PLAN VIEW CLEANING
OPTION
veyor for the next downstream operation. Induction Sealer
8-1/4
FEED SYSTEMS 17
76
Rotary Accumulator
THE BENEFITS OF 34-38
50-55

AUTOMATIC vs MANUAL START STOP

47-51
BOTTLE UNSCRAMBLERS 35-39**
FRONT VIEW DISCHARGE END VIEW
POWER IN

Kaps-All Automatic Bottle Unscramblers

effectively automate packaging produc- FRONT VIEW SECONDARY BOTTLE ORIENTER Model SBO
tion lines affording increased efficiency, 90

savings and productivity. Savings are 34 28

realized through effective use of POWER IN

CONVEYS-ALL COMPACT BOTTLE UNSCRAMBLER/CLEANER
personnel and associated costs over Conveying Systems
5 15-1/2 BEARING

manual/semi-automatic unscrambler Models AU-6 and AU-6C

11-1/2
operations. Kaps-All unscramblers are 98 30 32

designed and known for quick change- Typical complete turn-key bottling systems suitable for all industries, applications and operations. 90
Extension For
Cleaning Option Optional
5

48" DIA. PRE-FEEDER 30 C.F. HOPPER 9

overs with little to no changeover parts INFEED OUTFEED

ORIENTAINER
(accomplished in a few minutes) and Automatic FILLS-ALL 36" DIA. PRE-FEEDER 20 C.F. HOPPER
PLAN VIEW

durability resulting in less downtime. All Bottle Unscrambler/Orienter Filler

Secondary CONVEYS-ALL
unscramblers can be upgraded with the Bottle Orienter Conveying 56
ability to change production require- Systems KAPS-ALL EXTENSION FOR KAPS-ALL

CLEANING OPTION 44 PACKAGING

Capper
SYSTEMS

ments without buying new machinery or

training new personnel. DISCHARGE CL
9
INFEED CONVEYOR TRAVEL

63 **
PLAN VIEW
Demonstration and Testing Of Your CLEANNVAC EXTENSION FOR
CLEANING OPTION
Products Bottle Cleaner 34-38

No Cost or Obligation FEED SYSTEMS DISCHARGE

BELTS
Contact Kaps-All Packaging Systems, Inc., Rotary
for an evaluation and testing of your Accumulator
application in our plant without any KAPS-ALL
54-58 FRONT VIEW
obligation on your part.
34-38
Kaps-All has served the packaging industry for over 60 years, providing quality packaging machines for the entire spectrum of bottling Notes:
applications. 1) All dimensions shown are in inches. To convert to centimeters
multiply inches by 2.54 2) * Indicates height based on a 34 high conveyor
FRONT VIEW
and a 6 tall container. 3) ** Other conveyor heights available. 4) Some
START

STOP
40
30

20

10
0
50

CAP
FEEDER

ON
60
70

80

90
100
40
30

20

10
0
50

SUPPLY
HOPPER

ON
60
70

80

90
100
40
30

20

10
0
50

SPINDLE
SPEED
60
70

80

90
100
40
30

20

10
0
50

GRIPPER
SPEED

R
60
70

80

90
100
40
30

20

10
0
50

CONVEYOR
SPEED

ON
60
70

80

90
100

START

items shown may be optional. 5) Due to Kaps-Alls commitment to maintain

INC.

PACKAGING SYSTEMS
KAPS-ALL CAPPER FILLS-ALL
FEED SYSTEMS ORIENTAINER
OFF OFF OFF
THE PROVEN STANDARD...SINCE 1941
RIVERHEAD, N.Y. 11901 U.S.A.
GRIPPER
SPEED
MANUFACTURERS OF COMPLETE BOTTLING AND PACKAGING SYSTEMS
US AND FOREIGN PATENTS, OTHERS
OTHERS PENDING
PENDING
STOP
ON ON ON

OFF OFF OFF

quality leadership in the packaging industry, dimensions, specifications and

KAPS-ALL KAPS-ALL
KAPS-ALL

ON
KAPS-ALL OFF
KAPS-ALL

AUTO-MATE TECHNOLOGIES INC.

AUTO-MATE

Represented By: options subject to change without notice. 6) Electrics: 110V, 1 PH, 60/50 Hz
(standard) other voltages available on request.
KAPS-ALL

CLEAN-N-VAC

Air consumption: Approximately 2-4 CFM of air for AU-5C, and AU-6C with
AUTOMATIC UNSCRAMBLER
MODEL "AU-6"

Automatic
SECONDARY BOTTLE ORIENTER
MODEL "SBO"

Secondary
UNSCRAMBLER TABLE
MODEL "FS-U 48"

Unscrambler
BOTTLE CLEANER
MODEL "AC-12"

Bottle
SURGE TABLE
MODEL "FS-S"

Surge
PRESSURE FILLER
MODEL "FA-P"

Automatic
BALL PLACER
MODEL "BP"

Automatic
BULK ELEVATOR
MODEL "FS-B"

Bulk
AUTOMATIC CAPPER
MODEL "A"

Automatic Diagnostic
INSPECTION SYSTEM
MODEL AM-DP
BOTTLE CARRIER
MODEL "BC"
CAP TIGHTNER
MODEL "F4"

Cap
HEAT SEALER
MODEL "AM-50"
HAND CAPPER
MODEL "E-750"

Induction Hand Rotary

ACCUMULATOR
MODEL "FS-A 48"
bottle cleaners only.
Bottle
Unscrambler Bottle Table Cleaner Table Filler Ball Placer Elevator Capper Monitor Carrier Tight- Cap Capper Accum-
Orienter with Mini-L ener Sealer ulator
Elevator

KAPS-ALL PACKAGING SYSTEMS, INC., 200 Mill Road, Riverhead, NY 11901-3125 USA Tel: (631) 727-0300 Fax: (631) 369-5939 www.kapsall.com
Developers and Manufacturers of Complete Bottling and Packaging Systems
KAPS-ALL Bottle Cappers and Cap Tighteners FILLS-ALL Automatic and Semi-Automatic Liquid Fillers FEED SYSTEMS Rotary and Escalator Parts Feeders CLEAN-N-VAC Bottle Cleaners
ORIENTAINER Bottle Orienters and Unscramblers CONVEYS-ALL Conveying Systems EASY-KAP Hand Cappers Ball Placers Bulk Loaders Accumulators Bottle Carriers Desiccant Inserters
Electronic Torque Metering and Monitoring Heat Induction Bottle Sealers Inspection Systems Custom Packaging Machinery
Copyright 2000 Kaps-All Packaging Systems,Inc. US and Foreign Patents, Others Pending Bulletin #0700
-4- -6-